Vertical Fuel Tank Operator Manual Web 12 15 USA LR

User Manual: Vertical-Fuel-Tank-Operator-Manual-Web-12-15-15-USA-LR

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3
PRODUCT WARRANTY
R E G I S T R A T I O N F O R M
WARRANTY REGISTRATION
This form must be lled out by the dealer and signed by both the dealer and the customer at the time
of delivery. Please mail or fax the completed form for validation of the equipment registration.
Customer’s Name______________________________________________________
Address ______________________________________________________________
City, State, Postal Code____ _____________________, _______, ___________
Phone Number (_______) _______- ___________
PRODUCT INFORMATION
Fuel Tank Model # ___________ # rebmuN laireS _______________________
I have thoroughly instructed the buyer on the above-described equipment, including review of the Operator’s
Manual content, equipment care, adjustments, operational use, safety procedures, and applicable warranty
policy.
Dealer/Company Name____________________________________
City, State, Postal Code _________________________, ________________, ______________
Dealer’s Signature_____________________________ ____________ Date ____/____/______
The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as
to care, adjustments, safe operation, and applicable warranty policy.
Owner’s Signature_____________________________________ Date ____/____/_______
2902 Expansion Blvd. Storm Lake, Iowa 50588 Phone: 800-437-2334 Fax: 712-732-1028 Email: iowa_warranty@meridianmfg.com
Cut Here to Remove Page
PRODUCT WARRANTY
R E G I S T R A T I O N F O R M
DEALER INSPECTION REPORT
____ Make sure the cap of the emergency vent will raise off of the base.
____ Make sure the “Tank Vent” warning label is attached to the fill cap.
____ If installed, make sure the fuel pump is working properly.
____ Make sure the owner is instructed to hire a professional electrician to
install wiring for the fuel pump.
5
2902 Expansion Blvd.
Storm Lake, IA 50588
Phone: 712-732-1780
Fax: 712-732-1028
CERTIFICATE OF ORIGIN
LICENSING INFORMATION Date: ____/___/_______
DEALER:
___________________________Business
___________________________Contact
___________________________Address
___________________________City, State, Zip
SOLD TO:
___________________________Business
___________________________Contact
___________________________Address
___________________________City, State, Zip
FUEL TANK MODEL # _________________________________________________________
4000 gal. Fuel Tank Bone White 64056
5000 gal. Fuel Tank Bone White 64068
8500 gal. Fuel Tank Bone White 64045
10000 gal. Fuel Tank Bone White 64044
12000 gal. Fuel Tank Bone White 64040
15000 gal. Fuel Tank Bone White 64080
Cut Here to Remove Page
7
IMPORTANT INFORMATION
SERIAL NUMBER LOCATION
Please provide the serial number of your Meridian
Fuel Tank when ordering parts or requesting
service or other information.
The serial number plates are located where
indicated. Please record the numbers in the space
provided below for easy reference.
Tank Capacity: ____________________________
(1) Meridian Serial Number: __________________
(2) UL Listing Serial Number: _________________
(3) Factory ID Number: _____________________
PATENT INFORMATION
Meridian continuously enhances its product
offering through product improvements and new
product innovations. Marketplace feedback,
technological innovation, new materials and
manufacturing methods, and a philosophy of
continuous improvement constantly challenge
the company to develop new and better ways of
addressing market needs. Meridian is committed
to innovation and reinvestment and as a result,
the company maintains a portfolio of patents and
intellectual property. For more information on our
patents please see our website:
www.meridianmfg.com/patents
8
Contents
1. INTRODUCTION ................... 10
1.1 Congratulations................10
1.2 Owner/User...................10
1.3 Disposal of Equipment at End
of Useful Life..................10
2. SAFETY.......................... 11
2.1 Additional Safety Words .........12
2.2 Safety Training ................12
2.3 Safety Icon Nomenclature........ 13
2.3.1 Personal Protection/
Important Information . . . 13
2.3.2 Prohibited Actions. . . . . 13
2.3.3 Hazard Avoidance. . . . . 13
2.4 General Safety ................13
2.5 Safety Signs ..................14
2.6 Installation....................14
2.7 Operating Safety...............14
2.8 Maintenance Safety ............14
2.9 Diesel Fuel Safety..............14
2.9.1 Inhalation Hazard . . . . . 14
2.9.2 Fire and Explosion Hazards 14
2.9.3 Eye Protection . . . . . . 14
2.9.4 Ingestion . . . . . . . . . 15
2.9.5 Skin Protection . . . . . . 15
2.9.6 Storage Precautions . . . 15
2.10 Gasoline Safety................15
2.10.1 Inhalation Hazard . . . . . 15
2.10.2 Fire and Explosion Hazards 15
2.10.3 Eye Protection . . . . . . 16
2.10.4 Ingestion . . . . . . . . . 16
2.10.5 Skin Protection . . . . . . 16
2.10.6 Storage Precautions . . . 16
2.11 Biodiesel ....................17
2.12 U.S. Federal, State, and Local
Regulatory Information ..........17
2.12.1 SPCC Program . . . . . . 17
2.13 Sign-Off Form .................18
3. SAFETY SIGNS.................... 19
3.1 General Information ............19
3.2 How to Install Safety Signs....... 19
3.3 Decal Locations ...............19
3.4 Emergency Vent Safety Sign ..... 21
4. TANK LABELING .................. 22
4.1 General Information ............22
5. SPECIFICATIONS.................. 23
5.1 Overall Dimensions............. 23
5.2 Specications .................23
6. TANK COMPONENTS............... 24
7. INSTALLATION .................... 26
7.1 Site Selection .................26
7.2 Permitting ....................26
7.3 Mounting Fuel Tank to
Concrete Pad .................26
7.4 Electrical Wiring Procedure For
Fuel Pump.................... 26
8. OPERATION ...................... 27
8.1 Operating Safety...............27
8.2 Fire Extinguisher...............27
8.3 Pre-operation Checks........... 27
8.4 Filling the Fuel Tank with Fuel..... 28
8.4.1 Filling the Fuel Tank Using
the Optional Remote
Fill Box . . . . . . . . . . 28
8.5 Filling Machinery From the
Fuel Tank .................... 29
9. MAINTENANCE ................... 31
9.1 General Safety ................31
9.2 General Maintenance ...........31
9.3 Emergency Vent ............... 31
9.3.1 Safety . . . . . . . . . . . 31
9.3.2 Inspection . . . . . . . . . 31
9.3.3 Replacement of Emergency .
Vent . . . . . . . . . . . . 32
9.4 Electric Fuel Pump .............32
9.5 Hose Replacement .............32
9.6 Fuel Meter....................32
9.6.1 Calibration . . . . . . . . 32
9.6.2 Maintenance . . . . . . . 33
9.6.3 Storage . . . . . . . . . . 33
9.7 Tank Inspection................33
9.8 Removal from Service........... 33
9.8.1 Tank Inspection Checklist. 34
10. OEM LITERATURE ................. 35
10.1 Emergency Vent Cap ...........35
10.2 Submersible Fuel Pump ......... 35
10.3 Fuel Pump and Meter ...........36
10.4 Tank Level Gauge.............. 36
11. FR-313 FUEL PUMP
TROUBLESHOOTING CHART........ 37
12. WARRANTY STATEMENT ........... 39
9
13. PARTS........................... 40
13.1 Optional Equipment ............ 41
13.2 2” Fill System Without Remote
Fill Box...................... 42
13.3 3” Fill System With Remote
Fill Box...................... 43
13.4 Dispensing System with Submersible
Pump (4000 - 5000) ............44
13.5 Dispensing System with Submersible
Pump (8500 - 15000) ...........45
13.6 Dispensing System with 313 Pump 46
13.7 21496 Hose Reel Upgrade .......47
13.8 61536 OPW Tank Level Gauge ...47
13.9 61547 3” Updraft Vent with 24”
Elevation Pipe.................48
13.10 61548 3” Pressure/Vac. Vent Alarm
with 24” Elevation Pipe .........48
14. CAPACITY CHARTS (GALLONS PER
VERTICAL INCH) .................. 49
14.1 4,000 Gallon Vertical Double Wall
Fuel Tank (64056)..............49
14.2 5,000 Gallon Vertical Double Wall
Fuel Tank (64068)..............50
14.3 8,500 Gallon Vertical Double Wall
Fuel Tank (64045)..............51
14.4 10,000 Gallon Vertical Double Wall
Fuel Tank (64044)..............52
14.5 12,000 Gallon Vertical Double Wall
Fuel Tank (64040)..............53
14.6 15,000 Gallon Vertical Double Wall
Fuel Tank (64080)..............54
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1. INTRODUCTION
1.1 CONGRATULATIONS
Congratulations on your choice of a Meridian
Manufacturing Inc. Fuel Tank to complement your
farming operation. This equipment has been
designed and manufactured to meet the exacting
standards for such equipment in the agricultural
industry and will keep your operation running at
optimumefciency.
The Fuel Tank is designed to store gasoline or
diesel fuel for agricultural applications.
This above-ground, steel fuel storage tank
complies with local, state, and federal regulations
for bulk fuel storage of gasoline or diesel fuel. The
tank uses a double wall system which is in use
worldwide.
Safe,efcient,andtrouble‑freeoperationofyour
Fuel Tank requires that you, and anyone else
who will be using the tank, read and understand
the Safety, Operation, Maintenance, and
Troubleshooting information contained within this
Operator’s Manual.
This manual covers the 4000, 8500, 10000,
12000, and 15000 gallon Vertical Double Wall
tanks manufactured by Meridian Manufacturing
Inc. Use the Table of Contents as a guide to
locate required information.
WARNING
Do not install or ll the tank until you read
and understand the information contained
in this manual.
1.2 OWNER/USER
It is the responsibility of the owner/user to read
this manual and to train all other users before
they start using the tank. Follow all safety
instructions exactly. Safety is everyone’s
business. By following recommended
procedures, a safe working environment is
provided for the user, bystanders, and the area
around the work site. Untrained users are not
qualied and must not use this tank.
In addition to the design and conguration
of the tank, hazard control and accident
prevention are dependent upon the awareness,
concern, prudence, and proper training of
personnel involved in the installing, lling,
and using this tank. It is the responsibility of
the owner or user to read this manual and to
train all users before using the tank. Follow all
safety instructions as provided in this manual.
Keep this manual available for easy reference
and to pass on to new owners. Call your Meridian
Manufacturing Inc. dealer if you need assistance,
information, or additional copies of the manuals.
Theinformation,specications,andillustrations
in this manual are those in effect at the time
of printing. We reserve the right to change
specicationsordesignatanytimewithoutnotice.
1.3 DISPOSAL OF EQUIPMENT AT
END OF USEFUL LIFE
TheFuelTankhasbeendesignedforthespecic
purpose of storing gasoline or diesel fuel. When
this tank is no longer capable of performing its
designed purpose, it should be removed from
service in compliance with applicable regulations,
then dismantled and scrapped. Do not use any
materials or components from this tank for any
other purpose.
11
2. SAFETY
TheSafetyAlertsymbolidentiesimportantsafetymessagesontheMeridianFuelTankModelsandin
the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the
instructions in the safety message.
If you have any questions not answered in this manual, require additional copies of the manual, or the
manual is damaged, please contact your dealer or Meridian Manufacturing Group, 2902 Expansion Blvd.,
Storm Lake, Iowa, 50588, toll free 1-800-437-2334, phone (712) 732-1780, or fax (712) 732-1028.
SIGNAL WORDS:
Note the use of the signal words DANGER, WARNING, and CAUTION with the safety messages. The
appropriate signal word for each message has been selected using the following guidelines:
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
WHY IS SAFETY IMPORTANT TO YOU?
3 Big Reasons
Accidents Disable and Kill •
Accidents Cost •
Accidents Can Be Avoided •
DANGER - Indicates an
imminently hazardous situation
that, if not avoided, will result in
death or serious injury. This signal
word is to be limited to the most
extreme situations typically for
equipment components which, for
functional purposes, cannot be
guarded.
WARNING - Indicates a
potentially hazardous situation
that, if not avoided, could result
in death or serious injury, and
includes hazards that are
exposed when guards are
removed. It may also be used to
alert against unsafe practices.
CAUTION - Indicates a
potentially hazardous situation
that, if not avoided, may result
in minor or moderate injury. It
may also be used to alert against
unsafe practices.
DANGER
WARNING
CAUTION
12
2.1 ADDITIONAL SAFETY WORDS
NOTICE
Indicates that equipment or property damage can
result if instructions are not followed.
SAFETY
INSTRUCTIONS
Safety instructions (or equivalent) signs
indicate specic safety-related instructions or
procedures.
Note: Contains additional information
important to a procedure.
2.2 SAFETY TRAINING
1. Safety is a primary concern in the design and
manufacture of our products. Unfortunately,
our efforts to provide safe equipment can
be wiped out by a single careless act of an
operator or bystander.
2. Know your controls and how to immediately
stop the fuel pump in an emergency. Read this
manual and the one provided with all auxiliary
equipment.
YOU are responsible for the SAFE operation and
maintenance of your Meridian Manufacturing Inc.
Fuel Tank. YOU must ensure that you and anyone
else who is going to operate, maintain, or work
around the Fuel Tank be familiar with the operating
and maintenance procedures and related SAFETY
information contained in this manual. This manual
will take you step-by-step through your working
day and alert you to all good safety practices that
should be adhered to while using the Fuel Tank.
Remember, YOU are the key to safety. Good
safety practices not only protect you but also
the people around you. Make these practices a
working part of your safety program. Be certain
that EVERYONE operating this equipment is
familiar with the recommended operating and
maintenance procedures and follow all the safety
precautions. Most accidents can be prevented.
Do not risk injury or death by ignoring good safety
practices.
Fuel Tank owners must give operating
instructions to users before allowing them to
operate the equipment, and then annually
thereafter per OSHA (Occupational Safety and
Health Administration) regulation 1928.57.
The most important safety feature on this
equipment is a SAFE operator. It is the
operator’s responsibility to read and follow
ALL safety and operating instructions in the
manual. Most accidents can be avoided.
A person who has not read and understood
all operating and safety instructions is not
qualiedtooperatetheequipment.An
untrained operator exposes themselves and
bystanders to possible serious injury or death.
Always be and stay alert to any possible
unsafe operating or maintenance procedures
or conditions.
Do not modify the fuel tank in any way.
Unauthorizedmodicationmayimpairthe
function and/or safety of the components and
could affect the life of the equipment, possibly
invalidating the warranty coverage.
Think SAFETY! Work SAFELY!
13
2.3 SAFETY ICON NOMENCLATURE
Pictorial icons signal a type of hazard and warn of
personal protection issues, prohibited actions, and
hazard avoidance.
2.3.1 Personal Protection/Important
Information
Read the manual
Damaged safety signs
Eye protection
Fire extinguisher
First aid kit
Hand protection
Inspect equipment
OEM
OEM parts only
THINK
SAFETY! Think safety
Use proper tools
Use respirator
Fill before use.
2.3.2 Prohibited Actions
Do not alter or modify
Do not weld
No alcohol
No drugs
No young children
No open flame
No smoking
2.3.3 Hazard Avoidance
Fall hazard
Safety alert symbol
Slipping hazard
Tripping injury
Shock hazard
Fire hazard
Dangerous fumes
Poison material hazard
Provide proper ventilation
Avoid skin contact
Safety shields
2.4 GENERAL SAFETY
Read and understand the Operator’s
Manual and all safety signs before
installing,lling,orusingtheFuelTank.
TheFuelTankhasbeendesignedforthespecic
purpose of storing gasoline or diesel fuel. DO
NOT modify or use this tank for any application
other than that for which it was designed.
Tanksthatarelledoroperatedimproperlyorby
untrained personnel can be dangerous, exposing
themselves and/or bystanders to possible serious
injury or death.
 Havearstaidkitavailableforuseshould
the need arise and know how to use it.
Haveareextinguisheravailableforuse
should the need arise and know how to use
it.
14
When working around or operating this tank, wear
appropriate personal protective equipment. This
list includes but is not limited to:
Protective goggles or glasses.
Gloves and protective clothing.
Clear the area of people, especially small
children,beforellingthetankorrefueling
machinery.
Review safety related items annually with
all personnel who will be operating, using,
or maintaining the Fuel Tank.
Provide the end user with the owner/
operator literature. Fuel Tank owners must
provide operating instructions to anyone
using the tank.
Under no circumstances should young
children be allowed to work with or around
the Fuel Tank.
Donotattempttollorusethistank
undertheinuenceofdrugsor
alcohol. Consult your doctor before
using this tank while taking prescription
medications.
2.5 SAFETY SIGNS
Refer to the Safety Signs Locations section for
safety information.
2.6 INSTALLATION
Refer to the Installation section for safety
information.
2.7 OPERATING SAFETY
Refer to the Operation section for safety
information.
2.8 MAINTENANCE SAFETY
Refer to the Maintenance section for safety
information.
2.9 DIESEL FUEL SAFETY
2.9.1 Inhalation Hazard
DANGER
Always avoid breathing fuel vapors or
mists which may cause dizziness,
drowsiness, moderate eye irritation,
and/or skin irritation (rash). Excessive exposure
may cause irritations to the nose, throat, lungs,
and respiratory tract. Central nervous system
(brain) effects may include headache, dizziness,
loss of balance and coordination,
unconsciousness, coma, respiratory failure,
and death.
In case of inhalation, move the person to fresh
air. If the person is not breathing, provide
articial respiration. If necessary, provide
additional oxygen once breathing is restored if
trained to do so. Seek medical attention
immediately.
2.9.2 Fire and Explosion Hazards
WARNING
Diesel fuel presents a moderate re
hazard. Vapors may be ignited rapidly
when exposed to heat, spark, open ame,
or other source of ignition. When mixed with air
and exposed to an ignition source, ammable
vapors can burn in the open or explode in
conned spaces. Being heavier than air, vapors
may travel long distances to an ignition source
and ash back. Runoff to sewer may cause re
or explosion hazard.
2.9.3 Eye Protection
WARNING
Safety glasses or goggles are
recommended where there is a possibility
of splashing or spraying. Contact with
liquid or vapor may cause mild irritation.
In case of contact with eyes, immediately ush
with clean, low-pressure water for at least 15
minutes. Hold eyelids open to ensure adequate
ushing. Seek medical attention.
15
2.9.4 Ingestion
WARNING
The major health threat of ingestion
occurs from the danger of aspiration
(breathing) of liquid drops into the lungs,
particularly from vomiting. Aspiration may
result in chemical pneumonia (uid in the
lungs), severe lung damage, respiratory failure,
and even death. Ingestion will cause
gastrointestinal disturbances, including
irritation, nausea, vomiting and diarrhea, and
central nervous system (brain) effects similar to
alcohol intoxication. In severe cases, tremors,
convulsions, loss of consciousness, coma,
respiratory arrest, and death may occur.
In case of ingestion DO NOT INDUCE VOMITING.
Do not give liquids. Obtain immediate medical
attention. If spontaneous vomiting occurs, lean
victim forward to reduce the risk of aspiration.
Monitor for breathing difculties.
Small amounts of material which enter the
mouth should be rinsed out until the taste is
dissipated.
2.9.5 Skin Protection
Contact with diesel fuel may cause skin
irritation with prolonged or repeated
contact. Chemical protective clothing,
including gloves constructed of nitrile,
neoprene, or PVC, is recommended when in
close contact with diesel fuel. Long-term,
repeated exposure to diesel fuel may cause
skin cancer.
In case of contact with skin, remove
contaminated clothing. Wash contaminated
areas thoroughly with soap and water or
waterless hand cleanser. Obtain medical
attention if irritation or redness develops.
2.9.6 Storage Precautions
Keep away from ame, sparks, excessive
temperatures, and open ame. Keep tank
ll port closed because an empty tank
may contain explosive vapors. Do not
pressurize, cut, heat, weld, or expose tanks to
sources of ignition.
Store the tank in a well-ventilated area.
Avoid storage near incompatible
materials.
2.10 GASOLINE SAFETY
2.10.1 Inhalation Hazard
DANGER
Always avoid breathing fuel vapors or
mists which may cause headache,
nausea, dizziness, drowsiness,
confusion, loss of balance and coordination,
unconsciousness, coma, respiratory failure,
and death. Excessive exposure may cause
irritations to the nose, throat, lungs, and
respiratory tract. Central nervous system
(brain) effects may include convulsions and
seizures.
In case of inhalation, move the person to fresh
air. If the person is not breathing, provide
articial respiration. If necessary, provide
additional oxygen once breathing is restored if
trained to do so. Seek medical attention
immediately.
2.10.2 Fire and Explosion Hazards
WARNING
Gasoline is a Class IB Flammable Liquid.
Vapors may be ignited rapidly when
exposed to heat, spark, open ame, or
other source of ignition. When mixed with air
and exposed to an ignition source, ammable
vapors can burn in the open or explode in
conned spaces. Being heavier than air, vapors
may travel long distances to an ignition source
and ash back. Runoff to sewer may cause re
or explosion hazard.
16
2.10.3 Eye Protection
WARNING
Safety glasses or goggles are
recommended where there is a possibility
of splashing or spraying. Contact with
liquid or vapor may cause mild irritation.
In case of contact with eyes, immediately ush
with clean, low-pressure water for at least 15
minutes. Hold eyelids open to ensure adequate
ushing. Seek medical attention.
2.10.4 Ingestion
WARNING
The major health threat of ingestion
occurs from the danger of aspiration
(breathing) of liquid drops into the lungs,
particularly from vomiting. Aspiration may
result in chemical pneumonia (uid in the
lungs), severe lung damage, respiratory failure,
and even death. Ingestion will cause
gastrointestinal disturbances, including
irritation, nausea, and vomiting and central
nervous system (brain) effects similar to alcohol
intoxication. In severe cases, tremors,
convulsions, loss of consciousness, coma,
respiratory arrest, and death may occur.
In case of ingestion DO NOT INDUCE VOMITING.
Do not give liquids. Obtain immediate medical
attention. If spontaneous vomiting occurs, lean
victim forward to reduce the risk of aspiration.
Monitor for breathing difculties.
Small amounts of material which enter the
mouth should be rinsed out until the taste is
dissipated.
2.10.5 Skin Protection
Contact with gasoline may cause skin
irritation with prolonged or repeated
contact. Wearing gloves constructed of
nitrile, neoprene, or PVC are recommended
when in close contact with gasoline. Chemical
protective clothing should also be worn. Long-
term, repeated exposure to gasoline may cause
skin cancer.
In case of contact with skin, remove
contaminated clothing. Wash contaminated
areas thoroughly with soap and water or
waterless hand cleanser. Obtain medical
attention if irritation or redness develops.
2.10.6 Storage Precautions
Keep away from ame, sparks, excessive
temperatures, and open ame. Keep tank
ll port closed because an empty tank
may contain explosive vapors. Do not
pressurize, cut, heat, weld, or expose tanks to
sources of ignition.
Store the tank in a well-ventilated area.
Avoid storage near incompatible
materials.
17
2.11 BIODIESEL
Biodiesel is a fuel made from vegetable oil or
animal fat that has been processed to meet
the requirements of ASTM D6751 standard.
Unprocessed or recycled vegetable oils are not
biodiesel.
Biodiesel is often blended with petroleum diesel
fuel. When blended, the resulting fuel is known
by the percentage of biodiesel in the blend; ie. a
20% biodiesel blend with 80% petroleum diesel is
known as B20. Pure biodiesel is B100. Blends
with 20% biodiesel or less (B1-B20) are generally
treated like petroleum diesel fuel.
B100 (100% biodiesel) that meets ASTM D6751
has a “gel” point of 38°F (3.3°C). In some
situations, tank and pipeline heaters may be
needed to keep the temperature of the B100
above 40°F.
Biodiesel has scrubbing and cleaning properties
that tend to loosen rust, varnish, and dirt in storage
tanks, piping, and equipment. The resulting
debriscanclogltersandscreens,ordamage
equipment. It is important to take precautions to
preventproblemswhenrstusingbiodiesel.
The shelf life of biodiesel is six months for best
performance. Microbial growth may occur if
biodiesel is stored for longer periods.
NOTICE
The standard pump and meter are not compatible
with biodiesel fuel blends greater than 20% (B20).
Damage to the seals will occur. For fuel with
more than 20% biodiesel, use a pump and meter
specically designed for biodiesel fuel blends.
2.12 U.S. FEDERAL, STATE, AND
LOCAL REGULATORY INFORMATION
SAFETY
INSTRUCTIONS
Diesel fuel is on the EPA TSCA Inventory.
Any spill or uncontrolled release of this
product, including any substantial threat
of release, may be subject to federal, state
and/or local reporting requirements. This
product may also be subject to other regulations
at the state and/or local level. Always consult
the regulations applicable to your area prior to
operation.
2.12.1 SPCC Program
The goal of the Spill Prevention, Control, and
Countermeasure (SPCC) program is to prevent
oil spills into navigable waters and adjoining
shorelines. The program requires farms with oil
storage to have a spill prevention plan in place.
SPCC applies to farms which store, transfer, use,
or consume oil or oil products, including diesel
fuel or gasoline, and store more than 1,320 U.S.
gallons in aboveground containers.
There are multiple options for SPCC Plans,
depending on the type of farming operation. For
specicinformation,visit:
http://www.epa.gov/emergencies/content/spcc/
spcc_ag.htm.
18
2.13 SIGN-OFF FORM
Meridian Manufacturing Inc. follows the general
SafetyStandardsspeciedbytheAmerican
Society of Agricultural Engineers (ASAE) and
Occupational Safety and Health Administration
(OSHA). Anyone who will be operating and/or
maintaining the Meridian Manufacturing Inc. Fuel
Tank must read and clearly understand ALL safety,
operating, and maintenance information presented
in this manual.
Do not allow anyone to operate this equipment
until such information has been reviewed.
Annually review this information.
SIGN-OFF FORM
Date Employee’s Signature Employers Signature
Make these periodic reviews of SAFETY and
OPERATION a standard practice for all of your
equipment. We feel an untrained operator is
unqualiedtooperatethisequipment.
A sign-off sheet is provided for your recordkeeping
to show that all personnel who will be working
with the equipment have read and understand the
information in the Operator’s Manual and have
been instructed in the operation of the equipment.
19
3. SAFETY SIGNS
3.1 GENERAL INFORMATION
The types of safety signs and locations on the
fuel tank are shown in the following pages.
Good SAFETY AWARENESS requires that you
familiarize yourself with the various safety signs,
the type of warning and the area, or a particular
function related to that area.
1.
N
I
NG
AR If safety signs have been damaged,
removed, become illegible, or parts
replaced without signs, new signs must
be applied.
2. Replacement parts that displayed a safety
sign should also display the current sign.
3. Replacement safety signs (labels) are
available from your authorized Dealer Parts
Department or the factory at no cost.
3.2 HOW TO INSTALL SAFETY SIGNS
1. Be sure that the installation area is clean and
dry.
2. Be sure the temperature is above 50°F (10°C).
3. Determine the exact position before you
remove the backing paper.
4. Remove the smallest portion of the split
backing paper.
5. Alignthesignoverthespeciedareaand
carefully press the small portion with the
exposed sticky backing in place.
6. Slowly peel back the remaining paper and
carefully smooth the remaining portion of the
sign in place.
7. Small air pockets can be pierced with a pin
and smoothed out using a piece of sign
backing paper.
3.3 DECAL LOCATIONS
MMG-00977
6
8
7
MMG-00978
5
1
4
2
3
20
1. Danger - Fire Hazard. (#20048)
2. Serial Number Decal. (#19984)
Storm Lake, IA 50588
6720110948768
3. Manufacturing Location.
4. UL Approval Plate, Secondary Containment
(#18438).
5. Information Sign. (#19056)
THIS TANK IS INTENDED FOR
STATIONARY INSTALLATION ONLY
HD12 19058
6. Information Sign. (#20105)
7. Information Sign. (#17747)
8. Information Sign. (#12844)
21
3.4 EMERGENCY VENT SAFETY SIGN
Each fuel tank is equipped with emergency tank
vents. These emergency vent(s) are designed
for use on above ground storage tanks, as a
code requirement that helps prevent tanks from
becoming over-pressurized or rupturing if exposed
tore.
Attachthewarningtagtothellcapwiththe
supplied tie cable.
22
4. TANK LABELING
4.1 GENERAL INFORMATION
In addition to the safety signs that are supplied on
the tank, states generally require permanent tank
markings indicating the product stored and system
specications.Checkwithyourlocalpermitting
authority for the requirements that apply to your
installation. Markings that are commonly required
include:
1. The petroleum product stored in the tank
(diesel, gasoline, No. 2 fuel oil, used oil for
recycling, etc.)
2. Thesafellvolumeorllheight.Thislevel
corresponds to the product level that will
activate the high level alarm installed on the
tank.
3. Lettering such as “FLAMMABLE - KEEP FIRE
AND FLAME AWAY”.
4. Theappropriatenationalreratingsystem
symbol as established by NFPA-704,
IdenticationofFireHazardsandMaterials
(known as the NFPA 4-color hazard
identicationsymbol).
The NFPA decal, also known as the hazard
identicationsystem,consistsofadiamond
shape symbol that provides emergency response
personnel with information concerning the health
hazard,rehazard,reactivityhazardandany
specichazardthecontentsofthetankmay
exhibit. These hazards are represented using
a standard rating system to ensure consistency.
Therefore, a tank storing diesel fuel will always
display the same hazard codes. The appropriate
symbols for diesel fuel and gasoline are shown
below.
120
NFPA Diesel Fuel Symbol.
1
NFPA Gasoline Symbol.
23
5. SPECIFICATIONS
5.1 OVERALL DIMENSIONS
MMG-00997
H
D
5.2 SPECIFICATIONS
Volume (gal) (liters) Diameter (D) Height (H) Part No.
4000 15140 8’ 12’ 64056
5000 18930 8’ 15” 64068
8500 32180 12’ 12’ 64045
10000 37850 12’ 14’ 64044
12000 45420 12’ 16’ 64040
15000 56780 13’ 15’ 64080
24
6. TANK COMPONENTS
The Fuel Tank is designed to store gasoline or
diesel fuel for agricultural applications.
(1) Fuel Tank. (2) Tank Vent. (3) Tank Level Gauge.
(4) Fuel Shutoff Valve. (5) Top Mounted fuel pump.
MMG-00985
6
7
(6) Emergency Vent. (7) Manway.
(8) Remote Fill Box.
(9) Fuel Tank Anchor Points.
(10) Top Mounted Fuel Pump.
(11) Fuel Dispenser and Meter.
25
(12) Tank Level Gauge.
(13) Hose Reel.
(14) Fuel Shutoff Valve
(15) Lifting Lug.
(16) Interstitial Space Sight Glass.
26
7. INSTALLATION
7.1 SITE SELECTION
The tank must be sited such that it is accessible to
employees, fuel delivery drivers, and emergency
responders,butnotneartrafcpatterns.Itshould
be located a minimum of 50 feet away from
buildings, creeks, roads, wells, power lines, grain
bins, and property lines; 100 feet from residences.
Do not place the tank where welding and cutting
torches are likely to be used. Flat ground is
required so that a spill or leak will not run downhill
toward creeks, ditches, tiles, or drains. The area
underandaroundthetankshouldbesufciently
impermeable to retain a discharge until cleanup
can occur.
7.2 PERMITTING
To install an aboveground fuel storage tank, a
permit is usually required by local authorities,
which may include the local Fire Department and/
or Building Department. The following information
is typically required to be submitted:
Size and type of tank
UL listing of the tank
What the tank will be used for
Location of the tank
Containment being provided
Pump and monitoring equipment being used
Locationofthell/ventpipingandcontainment
being provided
7.3 MOUNTING FUEL TANK TO
CONCRETE PAD
The fuel tank should be securely anchored to a
reinforced concrete pad at least six inches thick
using four 1/2” anchor bolts to prevent shifting or
tipping when full or empty.
7.4 ELECTRICAL WIRING
PROCEDURE FOR FUEL PUMP
WARNING
The fuel pump is designed to be installed
in association with volatile hydrocarbon
liquids such as gasoline and diesel fuel.
Installing or working on this equipment means
working in an environment in which these
highly ammable liquids and vapors may be
present. Working in such a hazardous
environment presents a risk of severe injury or
death if OEM instructions and standard industry
practices are not followed. Read and follow all
instructions thoroughly before installing or
working on this, or any other related equipment.
Electrical wiring should be performed
ONLY by a licensed electrician in
compliance with local, state, and national
electrical code NEC/ANSI/NFPA 70, NFPA30,
and NFPA 30A, as appropriate to the intended
use of the pump.
The fuel tank may be equipped with a top mounted
or submersible fuel pump. The pump should
be wired according to the appropriate OEM
installation procedure. The wiring should be
performed by a licensed electrician in compliance
with local, state, and national electrical codes.
27
8. OPERATION
8.1 OPERATING SAFETY
DANGER
The Fuel Tank is only intended for use
with gasoline or diesel fuel. DO NOT use
this tank with any other ammable liquid.
Storing any other ammable or combustible
liquid could result in a re and explosion,
causing serious injury or death.
WARNING
To prevent personal injury or even death,
be sure you read and understand all of
the instructions in this manual and other
related OEM equipment manuals! The Fuel
Tank, if not used and maintained properly, can
be dangerous to users unfamiliar with its
operation. Do not allow lling, refueling, or
maintaining of this tank until the user has read
this manual and has developed a thorough
understanding of the safety precautions and
functions of the tank.
DO NOT modify or use this tank for any
application other than which it was designed.
Tanks that are lled or used improperly or
by untrained personnel can be dangerous;
exposing the operators and/or bystanders to
possible serious injury or death.
1. Make sure that anyone who will be
using the Fuel Tank or working
on or around the tank reads and
understands all the operating, maintenance,
and safety information in the operator’s
manual.
2. Keep all bystanders, especially
children, away from the equipment
whenllingthetankorrefueling
machinery.
3. Keep working area clean and
free of debris to prevent slipping
or tripping.
4. Know and follow applicable national,
state, and local safety codes
concerning safe handling of gasoline or
diesel fuel.
5. The improper use,
handling, or storage of
gasoline or diesel fuel can
bedangerous.Neverllahotengine.DO
NOTlltheengine’sfueltanknearanopen
ame,whilesmoking,orwhiletheengineis
running. Clean up any fuel spills immediately.
6. Manually control the nozzle valve throughout
thellingprocess.Keepyourfaceawayfrom
the nozzle or fuel tank opening.
7. Avoid prolonged breathing of fuel
vapors.
8. Keep fuel away from your eyes and
skin because it may cause irritation.
9. Fill fuel tanks no more than 95 percent
full to allow for expansion. Replace
andtightenthetank’sllportcap.
8.2 FIRE EXTINGUISHER
Auser‑suppliedreextinguisherisrequiredby
OSHAregulation.Thereextinguishermustbe
located not less than 25 feet, nor more than 75
feet from the fuel tank.
Follow the manufacturer’s instructions to
periodicallycheckandmaintainthere
extinguisher.
8.3 PRE-OPERATION CHECKS
1. Review the OEM instructions provided with all
equipment used on the fuel tank for operating
and safety precautions.
2. Check the operation of the Normal and
Emergency vents.
3. Makesurethatareextinguisherisavailable.
28
8.4 FILLING THE FUEL TANK WITH
FUEL
1. Beforellingorusingthefueltank,followall
the safety recommendations. Inspect the
emergencyventpriortollingthetankor
fueling equipment for the following:
a. Clogged or restricted vents that could
cause damage to the tank.
b. Dust, debris, ice, snow, or other
contaminants that could clog or restrict the
vent.
c. In freezing weather conditions, inspect the
ventsimmediatelybeforellingthetankor
fueling equipment.
d. Donotllorusefuelfromthetankunless
you are certain that the tank vents will
operate correctly.
SAFETY
INSTRUCTIONS
Never obstruct the emergency vent by placing an
object on top of the cap.
2. Connect the ground cable to the tank.
3. Checkthetankliquidlevelandconrmthat
theplanneddeliveryloadwilltintothetank.
Verify the product in the tank matches the
product being delivered.
4. Connect the delivery hose to the hose
coupling.
5. Open the valve on delivery truck.
6. Openthevalveonthetankllcoupling.
7. Start the delivery pump.
8. Stop the delivery pump when tank has
reachedthepredeterminedlllevel.
9. Close the valve on delivery truck.
10. Closethevalveonthetankllcoupling.
11. Disconnectthedeliveryhosefromthetankll
coupling.
12. Disconnect the ground cable.
8.4.1 Filling the Fuel Tank Using the
Optional Remote Fill Box
1. Connect the ground cable to the tank.
2. Checktankliquidlevelandconrmthatthe
planneddeliveryloadwilltintotank.Verify
the product in the tank matches the product
being delivered.
3. Unlockandopenthedooroftheremotell
box.
29
4. Verify that the drain plug is sealed and
properly tightened.
5. Connect the delivery hose to the hose
couplinginsidetheremotellbox.
6. Open the valve on delivery truck.
7. Openthelargeballvalveinsidetheremotell
box.
8. Start the delivery pump.
9. Stop the delivery pump when tank has
reachedthepredeterminedlllevel.
10. Close the valve on delivery truck.
11. Closethelargeballvalveinsidetheremotell
box.
12. Disconnectthedeliveryhosefromthell
connectioninsidetheremotellbox.
13. Removeanyliquidspilledinsidetheremotell
box by using the hand pump, bailing, and/or
mopping with absorbent pads.
Note:Liquidspilledinsidetheremotellbox
should not be drained to the ground or
atmosphere. All hazardous materials need
to be properly disposed of according to
local, state, or federal regulations.
14. If using the hand pump, open the small ball
valve in the hand pump line and actuate the
pump.Whennishedhandpumpingthe
spilled liquid, close the small ball valve. Use
absorbent pads to mop up any residual liquid.
15. Close and lock the door.
16. Disconnect the ground cable.
8.5 FILLING MACHINERY FROM THE
FUEL TANK
1. Position the equipment near the fuel tank.
2. Reset the fuel meter to “0”.
3. Open the fuel shutoff valve.
4. Remove the nozzle.
CAUTION
Once the pump is turned ON, the fuel hose is
pressurized and will pump fuel. Do not squeeze
the handle on the fuel nozzle until it is inside the
fuel tank of the machinery being refueled.
30
5. Move the ON/OFF lever to the “ON” position to
apply power to the pump.
6. Fuel the equipment. Release the nozzle
when the desired amount of fuel has been
dispensed.
Note: To minimize static electricity build up, keep
thellnozzleincontactwiththeequipment
beinglledduringthellingprocess.
7. Move the ON/OFF lever to the “OFF” position
to turn off the pump.
8. Remove the dispensing nozzle from the
equipment being fueled and store it on the
dispenser.
9. Close the fuel shutoff valve.
10. Pad lock the pump nozzle for added security.
With the pump turned off, and the nozzle in
the stored position, a pad lock can be inserted
through the locking link and the nozzle handle
opening.Thiscongurationpreventsthe
nozzle from being removed from the pump.
NOTICE
The pump motor is equipped with thermal
overload protection. If the motor overheats, it will
automatically shut off to prevent internal damage.
If this happens, TURN THE PUMP OFF! When
the motor cools, it will restart without warning if the
power is on.
31
9. MAINTENANCE
9.1 GENERAL SAFETY
WARNING
Fire Hazard Death or serious injury
could result from a re or explosion due
to spilled fuel.
Fall Hazard Death or serious injury
could result from a fall. Always use
proper safety equipment when working at
the top of the tank.
Dangerous Fumes Hazard There may
not be breathable air inside the tank.
Death or serious injury could result from
asphyxiation. Do not enter the tank for any
reason.
1. Good maintenance is your responsibility. Poor
maintenance is an invitation for trouble.
2.
Always use personal protection devices, such
as eye, hand, and hearing protectors, when
performing any service or maintenance.
3. OEM Where replacement parts are
necessary for periodic maintenance
and servicing, genuine factory
replacement parts must be used to
restore your equipment to the original
specications.Themanufacturerwill
not be responsible for injuries or
damages caused by use of unapproved
parts and/or accessories.
4.  Areextinguisherandrstaid
kit should be readily accessible
while performing maintenance.
5. When completing a maintenance or
service function, make sure all safety
shields and devices are installed before
placing the unit in service.
9.2 GENERAL MAINTENANCE
Inspectandtouchupthepaintnishonthetank
as needed. Damage to the paint promotes rust,
which weakens the tank. Remove vegetation
growing around and beneath the tank. Vegetation
promotes rust, can disguise a spill, and can cause
reandsafetyissues.
9.3 EMERGENCY VENT
9.3.1 Safety
SAFETY
INSTRUCTIONS
The following safety instructions are provided to
help prevent injury or limit equipment damage.
The emergency vent should only be installed
on fuel tanks built and tested in accordance to
industry standards such as UL142, NFPA 30 &
30A, and API 650.
The emergency vent must be installed in
accordance with all applicable local, state, and
federal laws.
The emergency vents only provide emergency
pressure relief and must be used in conjunction
with a normal vent or pressure vacuum vent.
For your safety, it is important to follow local,
state, federal, and/or OSHA rules that apply to
working around the storage tank and fueling
area. Use all personal protective equipment
required for working in the specic environment.
When installing an emergency vent, the tank
could be under pressure. Vapors may be
expelled from tank vents while performing
maintenance. Vapors could catch re or cause
an explosion. Avoid sparks, open ame, or hot
tools when working on vents.
9.3.2 Inspection
Annual inspection, and immediate inspection
during freezing conditions, by someone familiar
with the proper operation of the storage tank
vents, is required to insure venting devices are
functioningproperlybeforellingorunloadinga
tank.
1. Lift the cover of the vent all the way up and
lower it back down onto the body several
times. The cover must move freely for the vent
to work properly. Replace the vent if sticking
or binding occurs.
32
2. Inspect the vent, including the seal area,
for dust, debris, snow, or ice. Remove any
obstruction that would prevent movement of
the cap.
3. Inspect all vent components and surfaces for
damage, corrosion, or excessive wear. If any
is found, replace the vent.
4. Inspect the vent warning tag located near the
tankllport.Ifthetagisdamagedordifcult
to read, contact Morrison Bros. Co. at
(800) 553-4840 for a free replacement tag.
9.3.3 Replacement of Emergency
Vent
1. Inspect the replacement unit for shipping
damage. Do not install the unit if damage is
found.
2. Check the vent openings for foreign matter
such as packaging material. Remove any
debris or obstructions.
3. Inspect the sealing surfaces between cover
and body. Remove any dust or debris.
4. Verify the vent cover is moving freely before
and after installation into the tank.
5. Do not paint the vent unless necessary. If
painting, extreme caution must be used to
make sure the paint does not inhibit proper
operation of the vent.
6. Apply a fuel resistant, non-hardening, anti-
seize sealant to the threads on the riser pipe.
SAFETY
INSTRUCTIONS
Do not use Teon® tape to seal the threads.
7. Thread the vent onto the pipe avoiding
excessive torque, which may damage the
vent.
Note: There should be no reduction of pipe
size between the storage tank and the
emergency vent.
8. Attach the included warning tag where it will
bevisibletotheoperatorllingthetankor
fueling equipment.
9.4 ELECTRIC FUEL PUMP
WARNING
DO NOT open or attempt to repair the
motor on the fuel pump. If the pump is
damaged or not working, refer to the
Warranty procedures for repair or replacement
of the pump.
Disassembling the motor case can compromise
the integrity of the explosion-proof construction
and will void any existing warranty and
certication (UL listing).
Make sure all power to the pump is turned
OFF prior to performing any service or
maintenance.
9.5 HOSE REPLACEMENT
When replacing the fuel hose, use only OEM hose.
Using other vendors of fuel hose may allow static
electricity build up. Use only static wire conductive
hosewhenpumpingammableuids.
9.6 FUEL METER
9.6.1 Calibration
For accurate measurement and to prevent meter
damage, the meter and piping must always be
lledwithliquidandbefreeofair.
Typically, fuel meters can be calibrated for either
U.S. gallons or liters. Calibration is normally
required before installation, after disassembly,
after wear due to normal operation, or when
changing from gallons to liters.
1. If equipped, verify whether the meter installed
on the tank is factory calibrated for U.S.
gallons or liters.
2. Selectacontainerofknownvolume;ave
gallon container or larger should be used.
3. Fill a container to a known volume.
33
4. Check the reading on the meter. If the meter
is incorrect, adjust the calibration screw to
obtain either more or less fuel. Follow the
OEMinstructionsforthespecicmeterbeing
used.
5. Repeat Steps 3 and 4 until the calibration is
complete.
9.6.2 Maintenance
The fuel meter should operate maintenance
free. However, certain liquids can dry out while
in the meter housing, causing the meter to stop
functioning. If this occurs, the meter should be
thoroughly cleaned, as per instructions below.
1. Remove the meter from the pump.
2. Pouraushinguidintothemeterandallowit
to penetrate the internal components.
3. Ifpossible,pumptheushinguidthroughthe
meter.
4. Iftheushingproceduredoesnotxthe
problem, the meter should be repaired by an
authorized dealer or replaced. Disassembly of
the meter is not recommended.
5. Calibrate the meter following the calibration
instructions in this section.
9.6.3 Storage
If the meter is to be stored for an extended period
of time, clean it thoroughly to help protect the
meter from internal damage.
9.7 TANK INSPECTION
The tank should be thoroughly inspected regularly,
and whenever a repair is made. Documentation of
the inspections should be retained for two or three
years(federalregulations).Decienciesnoted
during the inspection should be corrected as soon
as possible.
The inspection should include at least the
following:
A visual examination of the tank system
for deterioration, including but not limited
to the tank and its coating, hoses and
ttings,pipes,foundation,anddrainage
mechanism.
A dipstick inspection of tank contents, at the
lowest point, for the presence of water.
A check of the interstitial space (i.e., the
space between the walls) of a double-walled
a tank for accumulation of fuel or water.
Conrmationthatalldrainvalvesare
securely closed when not in use.
An inspection for accumulation of water or
fuel in the containment area.
A check of the spill bucket to make sure it is
clean and functional.
A check of normal and emergency vents
for obstructions or restrictions that could
interfere with proper operation.
A check of auxiliary equipment for
operational malfunctions.
An investigation of conditions that may
poseare,safetyhazard,orenvironmental
hazard.
A search for evidence of a release from the
tank system.
Conrmationthatspillkitsareimmediately
accessible.
9.8 REMOVAL FROM SERVICE
Removing a tank from service may be subject to
regulation.
If an Aboveground Storage Tank has remained
out of service for a year or more, many states
require owners to maintain and monitor the tank,
declare the tank inactive, or remove it. If the tank
is declared inactive, remove all substances from
the AST system (including pipes) and completely
clean the inside to a vapor-free condition. Secure
the tank by bolting and locking all valves, as
wellascappingallgaugeopeningsandlllines.
Clearly label tanks with the date and the words
“Out of Service.”
Samples may be required when removing tanks
to determine if any contamination has occurred.
Most States require out-of-service tanks to be
inspected and meet leak detection requirements
before they are put back into service.
34
9.8.1 Tank Inspection Checklist
Thischartshouldbecopiedandlledoutas
inspections and maintenance operations are
performed on the tank. Refer to the Maintenance
section for additional instructions.
Date Inspected by
Location
Is there any deterioration of the tank, tank coating, pipes, valves, foundation,
drainage mechanism, or safety equipment? If yes, specify below or on the back
of this document. Yes No
Does the hose show evidence of deterioration? Yes No
Isthereextinguisherfullyoperational? Yes No
Is there any water at the lowest possible point inside the primary tank?
State below if water was discovered and removed. Yes No
Is there any evidence of liquid (fuel or water) in the interstitial space of a double-
walled tank? Yes No N/A
Are all drain valves secured in the closed position? Yes No N/A
Is there any accumulation of water or fuel in the containment area?
State details of remedial action (absorption and disposal of fuel, or removal of
water) below or on a separate sheet of paper. Yes No N/A
Is the spill bucket clean and functional? Yes No N/A
Are there any obstructions or restrictions that prevent proper function of the
normal and emergency vents?
If yes, specify below or on a separate sheet of paper.
Ensure that the emergency vent moves freely.
Yes No
Are there any operational malfunctions of auxiliary equipment? Yes No
Is there any evidence of a fuel release? Yes No
Is a complete spill kit easily accessible? Yes No
Arethereanyconditionsthatmayposere,safety,orenvironmentalhazards?
If yes, specify below or on a separate sheet of paper. Yes No
Comments
(Continue comments on separate
sheet of paper if necessary.)
Correct any deciencies immediately. Keep this checklist on le.
35
10. OEM LITERATURE
10.1 EMERGENCY VENT CAP
For any questions concerning the emergency vent
cap, refer to the OEM literature that was provided
with the fuel tank.
Morrison Bros. Co.
Dubuque, IA
Phone: 800-553-48402
1
Morrison Bros. Co. - Dubuque, IA - 800-553-4840
244---2110 PP
!
!
The 244 Series Emergency Vent is designed for use on aboveground storage tanks, as a code requirement that
helps prevent tanks from becoming over-pressurized or rupturing if exposed to re.
Failure to follow any or all of the warnings or instructions in this document could result in a hazardous
product spill, which could result in property damage, environmental contamination, re explosion,
serious injury or death.
Installation
Warnings
Fire Hazard – Death or serious injury could result from spilled liquids.
• Install only on shop fabricated atmospheric tanks built and tested in accordance to industry standards such as
UL142, NFPA 30 & 30A, and API 650.
• Install in accordance with all applicable local, state, and federal laws.
• 244 Series vents only provide emergency pressure relief and must be used in conjunction with a normal vent
or pressure vacuum vent.
• 244 Series vents as well as normal vents and pressure vacuum vents must be properly sized and selected for
each speci c tank application.
• For your safety, it is important to follow local, state, federal and/or OSHA rules that apply to working inside,
above, or around the storage tank and piping area. Use all personal protective equipment required for working
in the speci c environment.
• Tanks could be under pressure. Vapors could be expelled from tank vents, piping, valves or ttings while
performing installation. Vapors could catch re or cause an explosion. Avoid sparks, open ame, or hot tools
when working on vents.
Steps
1. Inspect unit for shipping damage. Replace unit if damage is found.
2. Check vent openings for foreign matter such as packaging material. Remove any that is found.
3. Inspect brass to brass or Viton o-ring sealing surfaces. Remove any dust or debris.
4. Insure mounting pipe/connection is in the vertical (plumb) position.
4. Inspect sealing surfaces between cover and body. Remove any dust or debris.
5. Verify vent cover is moving freely before and after installation into the system.
6. Do not paint vent unless necessary. If painting, extreme caution must be exercised to make sure that the paint
does not inhibit proper vent operation.
7. Follow appropriate mounting instructions below.
Threaded Connection
1. Apply a fuel resistant, non-hardening, anti-seize sealant to the male threads on the riser pipe or vent body. Do
not use Te on® tape.
2. Thread vent onto pipe avoiding excessive torque, which may damage vent.
Flange Connection
1. Place a gasket between the ange faces.
2. Gradually tighten ange bolts in a crisscross pattern.
3. Bolting should be tightened suf ciently to prevent leakage and loosening of the joint.
Note: There should be no reduction of pipe size between the storage tank and the Fig. 244 Series Emergency
Vent.
Important: Install the included warning tag where it will be visible to the operator lling or unloading the tank
that is tted with this vent.
244 Emergency Vents
Installation & Maintenance Instructions
2
Morrison Bros. Co. - Dubuque, IA - 800-553-4840
244---2110 PP
!
!
!
Failure to follow any or all of the warnings and instructions in this document could result in a hazardous
liquid spill, which could result in property damage, environmental contamination, re, explosion, serious
injury or death.
Maintenance
Monthly inspection, and immediate inspection during freezing conditions, by someone familiar with the proper
operation of the storage tank vents, is required to insure venting devices are functioning properly before lling
or unloading a tank.
WARNINGS
• Fire Hazard – Death or serious injury could result from spilled liquids.
• Clogged or restricted vents could cause damage to tanks and piping releasing liquids which could catch re.
• Dust, debris, freezing rain, freezing condensation or other contaminants could clog or restrict the vents.
• In freezing conditions, inspect the vents immediately before lling or unloading a tank.
• Follow your employer’s instructions for making sure vents are not clogged or restricted.
• You must be trained to inspect the vents. Stop now if you have not been trained.
• Do not ll or unload from a tank unless you are certain that the tank vents will operate correctly.
• For your safety, it is important to follow local, state, federal and/or OSHA rules that apply to working inside,
above, or around the storage tank and piping area. Use all personal protective equipment required for working
in the speci c environment.
• Tanks could be under pressure. Vapors could be expelled from tank vents, piping, valves or ttings while
performing maintenance. Vapors could catch re or cause an explosion. Avoid sparks, open ame, or hot tools
when working on vents.
Steps
1. Lift the cover of the vent all the way up and lower back down onto the body several times. The cover must
move freely for the vent to work properly.
2. Replace the unit if sticking or binding occurs during step 1 above.
3. Inspect the vent, including the seal area, for dust, debris, snow or ice. Remove any that is found.
4. Inspect all vent components and surfaces for damage, corrosion or excessive wear. If any is found replace the
vent.
5. Inspect the vent warning tag located near the tank ll and of oading area. If the tag is damaged or dif cult to
read, contact Morrison Bros. Co. at (800) 553-4840 for a free replacement tag.
Failure to follow any or all of the warnings or instructions in this document could result in a hazardous
product spill, which could result in property damage, environmental contamination, re explosion,
serious injury or death.
10.2 SUBMERSIBLE FUEL PUMP
Franklin Fueling Systems
3760 Marsh Rd.
Madison, WI 53718
Tel: (608) 838-8786
Fax: (608) 838-6433
36
10.3 FUEL PUMP AND METER
Fill-Rite Electric Fuel Pumps
Tuthill Corporation
8825 Aviation Drive
Ft. Wayne, IN 46809
Toll Free: 800-634-2695
1
Remote Dispensing Cabinet
902V Series Cabinet Dispenser
Models
FR902R, non-UL, gallon
FR902LR, non-UL, liter
FR902RU, UL, cUL listed, gallon
FR902LRU, UL, cUL listed, liter
Owners Installation, Operation, and Safety Manual
10.4 TANK LEVEL GAUGE
OPW Corporate Headquarters
9393 Princeton-Glendale Road
Hamilton, Ohio, USA 45011
Tel: (800) 422-2525
Fax: (800) 421-3297
37
11. FR-313 FUEL PUMP TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
Fuel pump will not prime. Suction line is damaged. Check for leaks in the suction line.
Fuel level in tank is below the
pump inlet. Maintain the fuel level above the height of
the fuel pump inlet.
Bypass valve open. Valve must move freely and be free of
debris. Contact OEM for cleaning and/or
repair options.
Vanes sticking. Vanes and slots may have nicks, burrs, or
wear. Contact OEM for repair options.
Excessive rotor or vane wear. Rotor and vane wear or damage. Contact
OEM for repair options.
Outlet blocked. Checkpumpoutlet,hose,nozzle,andlter
for blockage.
Vapor lock. Check breather on top of tank for
obstruction.
Fuel pump low capacity. Excessive dirt in screen. Remove and clean screen.
Suction line problem. Check suction line for leaks or restrictions
or air leaks (not airtight).
Bypass valve sticking. Valve must move freely and be free of
debris. Contact OEM for cleaning and/or
repair options.
Vanes sticking. Vanes and slots may have nicks, burrs, or
wear. Contact OEM for repair options.
Excessive rotor or vane wear. Rotor and vane wear or damage. Contact
OEM for repair options.
Hose or nozzle damage. Replace hose or nozzle.
Pluggedlter. Replacelter.
Lowuidlevel. Fill tank.
Fuel pump runs slowly. Incorrect Voltage. Check incoming line Voltage while pump is
running.
Vanes sticking. Vanes and slots may have nicks, burrs, or
wear. Contact OEM for repair options.
Wiring problem. Check for loose connections.
Motor problem. Contact OEM for replacement options.
Fuel pump stalls, fuse blows, or
circuit breaker trips repeatedly. Bypass valve sticking. Valve must move freely and be free of
debris. Contact OEM for cleaning and/or
repair options.
Low Voltage. Check incoming line Voltage while pump is
running.
Excessive rotor or vane wear. Rotor and vane wear or damage. Contact
OEM for repair options.
Debris in pump cavity. Clean debris from pump cavity.
Fuel pump motor overheats. Fuel may be too viscous (too
thick). Viscousuidscanonlybepumpedfor
short periods of time (less than 30 min-
utes).
Clogged screen. Remove and clean screen.
Restricted suction pipe. Remove restriction.
Motor failure. Contact OEM for replacement options.
Pump rotor lock-up. Contact OEM for cleaning and/or repair
options.
38
PROBLEM CAUSE SOLUTION
Fuel pump does not operate. No power. Check incoming power source.
Switch failure. Replace switch with OEM parts.
Motor failure. Contact OEM for replacement options.
Thermal protector failure. Contact OEM for replacement options.
Incorrect or loose wiring. Repair wiring.
Fuel pump leaks. Bad O-ring gasket. Replace all O-ring gaskets.
Dirty shaft seal. Clean seal and seal cavity.
Bad shaft seal. Replace seal.
Incompatibleuid. Donotpumpanyuidotherthangasoline
or diesel fuel.
Loose fasteners. Tighten fasteners.
Fuel meter counter is reading
high or low. Calibration incorrectly set. Check calibration and recalibrate if neces-
sary.
Air in product. Check for and repair air leaks.
Measuring chamber or gears
could be sticking. Clean or replace the internal metering
components.
Fuel meter shaft seal leakage. Dirty or damaged seals. Clean O-ring and seat area or replace seal.
Fuel meter gasket leakage. Loose gasket. Tightening joints.
Damaged gaskets. Replace damaged gaskets. If caused by
high-pressure, install pressure relief valve
to allow high-pressure to bleed back to
tank.
Fuelmeterlowowcapacity. Meter chamber obstructed. Clean clogged meter chamber, clean or
replacescreensandltersinpiping.
39
12. WARRANTY STATEMENT
Limited Materials and Workmanship Warranty
For Fuel Tanks
Meridian Manufacturing Inc. (hereinafter referred to as the Manufacturer) hereby warrants the Fuel Tank(s) sold by it to be free from any defect
in material or workmanship under normal use and service for a period of one (1) year from the date of shipment. The Manufacturer’s obligation
under this warranty shall be limited to the repair or replacement only, FOB the original point of shipment, of any defective parts or portions of the
fuel tank or accessories manufactured by Meridian. Any warranty claim must be reported to the Manufacturer within one (1) year from the date of
shipment.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING LIMITATIONS, PROVISIONS AND CONDITIONS:
1. This warranty does not apply:
a) To any product sold by the Manufacturer where it is used in areas exposed to corrosive or aggressive conditions including salt water, acids, alkaloid,
ash, cement dust, animal waste or other corrosive chemicals from either inside or outside the bin.
b) For failures or defects arising out of damage during shipment or during storage on site.
c) To materials replaced or repaired under this warranty except to the extent of the remainder of the applicable warranty.
d) To damage resulting from misuse, negligence, accident or improper site preparation by others.
e) Iftheproducthasbeenalteredormodiedbyothers.
f) If in the case of coating failures the failure is the result of damage, lack of proper maintenance or failure to remove road salt or other contaminants
that may have come in contact with the bin surface.
g) To loss of time, inconvenience, loss of material, down time or any other consequential damage.
h) For a function that is different than original designed intent.
2. TheobligationoftheManufacturerunderthiswarrantyshallnotariseunlesstheManufacturerisnotiedandthiswarrantyispresentedtogetherwitha
writtenstatementspecifyingtheclaimordefectwithinthirty(30)daysafterthefailureisrstdetectedormadeknowntotheownerandwithinone(1)
year from the shipment date. The Manufacturer in its sole discretion shall determine if the claim is valid and whether correction of the defect or failure
shall be made by repair or replacement of the materials.
3. Thecoatingwarrantyisbasedonthemanufacturer’sperformancespecicationforPolyesterPowdernishesanddoesnotincluderepairofminor
blemishes or rusting that is normally part of the general maintenance of the fuel tank. This warranty does not cover excessive wear on interior coatings.
SeeattachmentforfullPerformanceSpecicationdetailsonPolyesterPowderFinishes.
4. The obligation of the Manufacturer hereunder extends only to the original owner and to the Meridian dealer to whom the materials may have been initially
sold. This warranty shall not be subject to any assignment or transfer without the written consent of the Manufacturer.
5. Thecustomershallacknowledgethatithasmadeitsownindependentdecisiontoapprovetheuseofthesuppliedmaterialsandalsothespecic
fabricationandconstructionproceduresutilizedtocompletethefueltank,andhassatiseditselfastothesuitabilityoftheseproductsforthisparticular
application.
6. The foregoing sets forth the only warranties applicable to said materials and said warranties are given expressly and in lieu of all other warranties,
expressedorimplied,statutoryorotherwise,ofmerchantabilityortnessforaparticularpurposeandallwarrantieswhichexceedordifferfromsaid
warranties herein are disclaimed by the Manufacturer.
7. The owners sole and exclusive remedy against the Manufacturer shall be limited to the applicable warranty set forth herein and the endorsements, if
any, issued together with this document and no other remedy (including but not limited to the recovery of assembly or disassembly costs, shipping costs,
direct,incidental,special,indirectorconsequentialdamagesforlostprots,lostsales,injurytopersonorpropertyoranyotherloss,whetherarisingfrom
breach of contract, breach of warranty, tort, including negligence, strict liability or otherwise) shall be available to the owner or Meridian Dealer or any
other person or entitles whether by direct action or for contribution or indemnity or otherwise.
8. ThenancialobligationoftheManufacturerunderthiswarrantyshallbelimitedtotherepairorreplacementoftheproductasoriginallysuppliedandin
no event shall exceed the original cost of the product supplied.
9. The Manufacturer shall not have any obligation under any warranty herein until all accounts for materials, installation and erection of the said product
thereof and for labor and other work performed by the Manufacturer or its dealers have been paid in full by the owner.
Warranty Claim Procedure
1. Registering product with Meridian Manufacturing.
2. Contact the dealer unit was purchased from upon discovery of any defects.
3. A completed warranty claim form submitted by dealer to Meridian warranty representative for review and course of action.
4. Warranty repair work will only be performed by Meridian, the dealer or an approved representative. No warranty work completed prior to approval.
Failure to follow procedure may affect any or all reimbursement.
5. Claims will be adjudicated at the sole discretion of the manufacturer and in accordance with the terms and conditions of the applicable limited warranty.
6. A complete list of warranty procedures can be procured from the Warranty Department or found in your owner’s manual.
Effective July 1, 2009
40
13. PARTS
The following pages contain a list of serviceable
parts and optional equipment for the Fuel Tank.
Parts are available from your authorized Dealer
Parts Department.
MMG-00987
1
2
5
3 4
Item Qty. Part No. Description
1 1
64056
64068
64045
64044
64040
64080
Tank, Double Wall, 4,000 gal.
Tank, Double Wall, 5,000 gal.
Tank, Double Wall, 8,500 gal.
Tank, Double Wall, 10,000 gal.
Tank, Double Wall, 12,000 gal.
Tank, Double Wall, 15,000 gal.
2 1 18794 Sight Glass, 1-1/2” NPT, Brass
3 2 18313 Vent, Emergency
4 2 18005 8” ANSI Gasket, Flexitallic
5 2 20029 Decal, MMG Bin Decal 70” LG
41
13.1 OPTIONAL EQUIPMENT
Tank Size Fill Systems. Dispensing Systems.
Double
Wall
Vertical
Tanks
2” Fill System without
overllprotectionValve&
10 gal. FS Box
3”FillSystemwithOverll
ProtectionValve&10gal.
FS Box
Dispensing System with
901 Meter, 3/4 HP 35-40
GPM Submersible Pump w/
AntiSiphon,lter,Nozzle,
20’ Hose
Dispensing System with
902 Meter, 30-35 GPM
313 Pump w/ Anti Siphon,
Suction Stub/Foot Valve,
lter,Nozzle,20’Hose
4,000 60864 60846 60852 60858
5,000 60865 60847 60853 60859
8,500 60866 60848 60854 60860
10,000 60867 60849 60855 60861
12,000 60865 60847 60856 60862
15,000 60865 60847 60857 60863
Updraft Vent* Press/Vac. Vent* Gauge Hose Reel Upgrade Flameshield
3” Updraft Vent with 24”
Elevation Pipe 3” Pressure/Vac.
Vent Alarm with 24”
Elevation Pipe OPW Gauge with Tank
Chart Hose Reel Upgrade,
1” x 35’ with Mounting
Bracket Flameshield Upgrade
61547** 61548** 61536** 21496** 61549**
*One or the other must be selected. The tank must have one normal vent in order to function. The
pressure/vacuumventalsoactsasasourceofoverllprotection.
**All tanks.
42
13.2 2” FILL SYSTEM WITHOUT REMOTE FILL BOX
MMG-00988
13
14
711 6
12
7
4
8
7
10
2
9
15
1
8
77
8
6
3
5
9
Item Qty. Part No. Description
1 1
50121
50122
50123
50124
Pipe, 2” Sch 40, 125-5/8” LG (5000,
12000, 15000)
Pipe, 2” Sch 40, 101-5/8” LG (10000)
Pipe, 2” Sch 40, 89-5/8” LG (4000)
Pipe, 2” Sch 40, 77-5/8” LG (8500)
2 1 10055
Hose, Flex, Braided Fuel, 2” x 24’ LG
3 1 17039
Hex Reducing Bushing, 3” M to 2” F
4 1
10049
10050
10051
10054
Drop Tube, 3” x 129-9/16”, (8500)
Drop Tube, 3” x 141-9/16”, (4000)
Drop Tube, 3” x 153-9/16”, (10000)
Drop Tube, 3” x 177-9/16”, (5000,
12000, 15000)
5 1 17908
DBL Tapped Reducer, 6” to 3”, Sch 40
6 2 18724 Nipple, 2” x 4” LG, Sch 40
Item Qty. Part No. Description
7 5 18868 Nipple, 1” NPT, 6” Long
8 3 18871 Nipple, 2” x 6” LG, Sch 40, Mild Stl
9 2 21024 Union, 2” NPT
10 1 20053 Bushing, 3 x 2
DBL Tapped Reducer
11 1 11224 Ball Valve, 2” Brass
12 1 10052 Valve, Swing Check, 2”
13 1 18725 Coupler, 2” Camlock,
Female NPT - Male Camlock
14 1 18726
Camlock Dust Cap, Female Alum.
15 1 40024 Pump, Submersible, FE Petro
STP75-VL3-7
43
13.3 3” FILL SYSTEM WITH REMOTE FILL BOX
MMG-00989
6
13
5
4
12
1
2 3
4
11
9
14
14
10
7
6
9
8
7
2
3
Item Qty. Part No. Description
1 1 23386
Remote Fill Box, 3”, Plumbed
2 4 19569
Bolt, Hex, Flanged, 3/8-16 x 1 UNC
3 4 19564
Nut, Hex, Flanged, 3/8-16 UNC
4 2 18145
Coupler, 3” NPT, Mild Stl
5 1 20633
Valve,OverllProtection,3”
6 2 17297 Nipple, 3” x 4” LG, Sch 40
7 2 17296 Elbow, 3” x 90° Sch 40
8 1 17299 Nipple, 3” x 9” LG, Sch 40
9 2 17298 Union, 3”
Item Qty. Part No. Description
10 1
50116
50117
50118
50119
Pipe, 3” Sch 40, 69-9/16” LG (4000)
Pipe, 3” Sch 40, 105-15/16” LG
(5000, 12000, 15000)
Pipe, 3” Sch 40, 57-9/16” LG (8500)
Pipe, 3” Sch 40, 69-9/16” LG (10000)
11 1 10110
Hose, Flex, Braided Fuel, 3” x 24’ LG
12 1
10111
10112
10113
10114
Drop Tube, 3” x 120-15/16” (4000)
Drop Tube, 3” x 156-15/16” (5000,
12000, 15000)
Drop Tube, 3” x 109-1/16” (8500)
Drop Tube, 3” x 133-7/16” (10000)
13 1 18001 Nipple, 6” x 3-1/8” LG, Sch 40
14 2 40023 Bracket, 3” T-Bracket Assembly
44
13.4 DISPENSING SYSTEM WITH SUBMERSIBLE PUMP (4000 - 5000)
MMG-00990
6
7
128 19 16 15
17
12
18
13
8
2
8
7
8
3
4
5
1
2
21
878
1114
1
7
8
3
9 10
222324
Item Qty. Part No. Description
1 3 17295
Hex Reducing Bushing, 3” M to 2” F
2 3 17198 Union, 1” Sch 40
3 2 10056 Bushing, 3M x 1F x 1F DBL Tapped
Reducer
4 1 50125
Pipe, 1” Sch 40, 36” LG
5 1 17199 Ball Valve, 1” NPT
6 1 50160
50126
Pipe, 1” Sch 40, 65-1/16” LG (4000)
Pipe, 1” Sch 40, 101-1/16” LG (5000)
7 4 17749 90° - 1” NPT SS Elbow (4464K16)
8 7 18065 Nipple, 1” NPT, 6” Long
9 1 25173 Filter Head, 1” NPT For F40 Filter
(700ACCF7017)
10 1 25174 Diesel Filter, - 40 GPM-50 PSI 30
Micron
11 1 21021 Diesel Nozzle, 1" Ultra Hi-Flow,
Green
12 1 18871 Elbow, 2” NPT x 90°
Item Qty. Part No. Description
13 1 10057 Meter, Fuel, FR901C
14 1 10058
Nozzle Kit, Fill-Rite 120NB
15 1 10059 Pump, Submersible, FE Petro
STP75-VL3-7
16 1 50129
Pipe, 1” Sch 40, 18-1/2” LG
17 1 10062 Nipple, 2” NPT, 2-1/2” LG
18 1 10060 Bushing, 2M x 1F Reducer
19 1 10070 Valve, Anti-Siphon, 1”, Morrison
912 101500
20 1 21023 Hose, 1” x 20’ Fuel Dispensing
(Not Shown)
21 1 40025 Bracket, 1” T-Bracket Assembly
22 1 30705 Mount Assembly, Control Box
23 1 10061 Control Box, STP-CBS
24 2 19682 Screw, Hex, 5/16-18 x 1”,
Self-Drilling
45
13.5 DISPENSING SYSTEM WITH SUBMERSIBLE PUMP (8500 - 15000)
MMG-00991
22
22
2
1
5
4
3
8
71214 13 178
1
7
6
7
128 20 17 16
18
19
12
8
3
1115
9 10
232425
Item Qty. Part No. Description
1 5 17295
Hex Reducing Bushing, 3” M to 2” F
2 3 17198 Union, 1” Sch 40
3 2 10056 Bushing, 3M x 1F x 1F DBL Tapped
Reducer
4 1 50125
Pipe, 1” Sch 40, 36” LG
5 1 17199 Ball Valve, 1” NPT
6 1 50126
50145
50144
Pipe, 1” Sch 40, 101-1/16” LG
(12000, 15000)
Pipe, 1” Sch 40, 53-1/16” LG (8500)
Pipe, 1” Sch 40, 77-1/16” LG (10000)
7 4 17749 90° - 1” NPT SS Elbow (4464K16)
8 4 18065 Nipple, 1” NPT, 6” Long
9 1 25173 Filter Head, 1” NPT For F40 Filter
(700ACCF7017)
10 1 25174 Diesel Filter, - 40 GPM-50 PSI 30
Micron
11 1 21021 Diesel Nozzle, 1" Ultra Hi-Flow,
Green
12 1 18871 Elbow, 2” NPT x 90°
Item Qty. Part No. Description
13 1 10057 Meter, Fuel, FR901C
14 1 50128 Pipe, 1” Sch 40 x 9-15/16” LG ()
15 1 10058
Nozzle Kit, Fill-Rite 120NB
16 1 10059 Pump, Submersible, FE Petro
STP75-VL3-7
17 1 50129
Pipe, 1” Sch 40, 18-1/2” LG
18 1 10062 Nipple, 2” NPT, 2-1/2” LG
19 1 10060 Bushing, 2M x 1F Reducer
20 1 10070 Valve, Anti-Siphon, 1”, Morrison
912 101500
21 1 21023 Hose, 1” x 20’ Fuel Dispensing
(Not Shown)
22 1 40025 Bracket, 1” T-Bracket Assembly
23 1 30705 Mount Assembly, Control Box
24 1 10061 Control Box, STP-CBS
25 2 19682 Screw, Hex, 5/16-18 x 1”,
Self-Drilling
46
13.6 DISPENSING SYSTEM WITH 313 PUMP
MMG-00992
2
9
1
22
21
20
10
3
5
6
7
3
4
19
TOP VIEW
18
15
10
2
9
11
12
16
17
12 16
18
19
11
13
10
14
4
23
17
24
8
10
Item Qty. Part No. Description
1 1 17039
Hex Reducing Bushing 3” M to 2” F
2 1 21271 Pump, Fuel FR313 Split 35 GPM
Diesel
3 2 17295
Nipple, 1” NPT, 7” Long, Poly
4 2 17198 Union, 1” Sch 40
5 1 10056 Bushing, 3M x 1F x 1F DBL
Tapped Reducer
6 1 50125
Pipe, 1” Sch 40, 36” Long
7 1 17199 Ball Valve, 1” NPT
8 1
50133
50154
50153
50152
Pipe, 1” Sch 40 x 78-11/16” LG
(4000)
Pipe, 1” Sch 40 x 66-11/16” LG
(8500)
Pipe, 1” Sch 40 x 90-11/16” LG
(10000)
Pipe, 1” Sch 40 x 114-11/16” LG
(5000, 12000, 15000)
9 1 50150 Pipe, 1” Sch 40 X 16-3/4” LG
10 4 17749 90° - 1” NPT SS Elbow (4464K16)
11 1 30509 FR902R Mount Assembly
12 1 21273 Meter, Fuel, FR902R 4 Digit Mech
Gal.
13 1 18065 Nipple, 1” NPT, 6” Long
14 1 50151
50134
50132
Pipe, 1” Sch 40 x 19-11/16” LG
(4000, 8500, 10000, 12000)
Pipe, 1” Sch 40 x 23-7/8” LG (15000)
Pipe, 1” Sch 40 x 14” LG (5000)
Item Qty. Part No. Description
15 1 17593
Nipple, Galvanized, SCH 40, 1” x 10”
LG
16 1 25173 Filter Head, 1” NPT For F40 Filter
(700ACCF7017)
17 1 25174 Diesel Filter, - 40 GPM-50 PSI 30
Micron
18 1 18196 Elbow, 1" 90° Street Galv.
19 1 21021 Diesel Nozzle, 1" Ultra Hi-Flow,
Green
20 1 10065 Valve, 334 Series Single Foot
21 1 17134 Reducer Bushing, 1-1/2” To 1-1/4”
22 1
50135
50156
50155
50157
Pipe, 1” Sch 40 Suction 139-1/4”
LG (4000)
Pipe, 1” Sch 40 Suction 127-1/4”
LG (8500)
Pipe, 1” Sch 40 Suction 151-1/4”
LG (10000)
Pipe, 1” Sch 40 Suction 175-1/4”
LG (5000, 12000, 15000)
23 1 50127 Pipe, 1” Sch 40 x 12”
24* 1 40025 Bracket, 1” T-Bracket Assembly
25 1 21023 Hose, 1” x 20’ Fuel Dispensing
(Not Shown)
*Item 24 qty. 2 on 8500 gal. tank.
47
13.7 21496 HOSE REEL UPGRADE
MMG-00993
1
2
2
3
9
10 8
567
4
Item Qty. Part No. Description
1 1 11205
Hose Reel, Diesel, 35’ (Cox Reel)
2 2 11506 1” Hose Nipple, 1” M NPT 304 SS
3 1 50164 Hose, Fuel, 1” x 20” LG
4 2 11513 Clamp, T-Bolt, 1.344” to 1.562”
5 4 19348 Washer, Flat, 3/8”
6 4 19326
Bolt, Hex, 3/8-16 UNC x 1.25
7 4 19347 3/8-16 UNC Nylon Lock Nut
8 1 20775
Mount, Cox Reel
9 4 19595 Nut, Hex, Flanged, 1/2-13 UNC
10 4 18943 Bolt, Hex, Flanged, Steel, Mild
1/2-13 UNC x 1.25
13.8 61536 OPW TANK LEVEL GAUGE
MMG-00994
1
2
Item Qty. Part No. Description
1 1 25843
Gauge, OPW Tank Level 200TG-
ENG
2 1 18868 Nipple, 1” NPT, 6” Long
48
13.9 61547 3” UPDRAFT VENT WITH
24” ELEVATION PIPE
MMG-00995
2
1
Item Qty. Part No. Description
1 1 50163
Pipe, 3”, Sch 40 x 24” LG, One End
Threaded
2 1 20634 Vent, Updraft, 3” Slip On
13.10 61548 3” PRESSURE/VAC.
VENT ALARM WITH 24” ELEVATION
PIPE
MMG-00996
1
2
Item Qty. Part No. Description
1 1 50163
Pipe, 3”, Sch 40 x 24” LG
2 1 20663 Vent/OverllAlarm,3"
49
14. CAPACITY CHARTS (GALLONS PER VERTICAL
INCH)
14.1 4,000 GALLON VERTICAL DOUBLE WALL FUEL TANK (64056)
Height Gallons Height Gallons Height Gallons Height Gallons
1 29.2 37 1079.3 73 2129.5 109 3179.6
2 58.3 38 1108.5 74 2158.6 110 3208.8
3 87.5 39 1137.7 75 2187.8 111 3237.9
4 116.7 40 1166.8 76 2217.0 112 3267.1
5 145.9 41 1196.0 77 2246.1 113 3296.3
6 204.2 42 1225.2 78 2275.3 114 3325.4
7 175.0 43 1254.3 79 2304.5 115 3354.6
8 233.4 44 1283.5 80 2333.6 116 3383.8
9 262.5 45 1312.7 81 2362.8 117 3413.0
10 291.7 46 1341.8 82 2392.0 118 3442.1
11 320.9 47 1371.0 83 2421.2 119 3471.3
12 350.0 48 1400.2 84 2450.3 120 3500.5
13 379.2 49 1429.4 85 2479.5 121 3529.6
14 408.4 50 1458.5 86 2508.7 122 3558.8
15 437.6 51 1487.7 87 2537.8 123 3588.0
16 466.7 52 1516.9 88 2567.0 124 3617.1
17 495.9 53 1546.0 89 2596.2 125 3646.3
18 525.1 54 1575.2 90 2625.4 126 3675.5
19 554.2 55 1604.4 91 2654.5 127 3704.7
20 583.4 56 1633.6 92 2683.7 128 3733.8
21 612.6 57 1662.7 93 2712.9 129 3763.0
22 641.8 58 1691.9 94 2742.0 130 3792.2
23 670.9 59 1721.1 95 2771.2 131 3821.3
24 700.1 60 1750.2 96 2800.4 132 3850.5
25 729.3 61 1779.4 97 2829.5 133 3879.7
26 758.4 62 1808.6 98 2858.7 134 3908.9
27 787.6 63 1837.7 99 2887.9 135 3938.0
28 816.8 64 1866.9 100 2917.1 136 3967.2
29 845.9 65 1896.1 101 2946.2 137 3996.4
30 875.1 66 1925.3 102 2975.4 138 4025.5
31 904.3 67 1954.4 103 3004.6 139 4054.7
32 933.5 68 1983.6 104 3033.7 140 4083.9
33 962.6 69 2012.8 105 3062.9 141 4113.0
34 991.8 70 2041.9 106 3092.1 142 4142.2
35 1021.0 71 2071.1 107 3121.2 143 4171.4
36 1050.1 72 2100.3 108 3150.4 144 4200.6
50
14.2 5,000 GALLON VERTICAL DOUBLE WALL FUEL TANK (64068)
Height Gallons Height Gallons Height Gallons Height Gallons Height Gallons
1 28.3 37 1047.2 73 2066.1 109 3084.9 145 4103.8
2 56.6 38 1075.5 74 2094.4 110 3113.2 146 4132.1
3 84.9 39 1103.8 75 2122.7 111 3141.5 147 4160.4
4 113.2 40 1132.1 76 2151.0 112 3169.9 148 4188.7
5 141.5 41 1160.4 77 2179.3 113 3198.2 149 4217.0
6 169.8 42 1188.7 78 2207.6 114 3226.5 150 4245.3
7 198.1 43 1217.0 79 2235.9 115 3254.8 151 4273.6
8 226.4 44 1245.3 80 2264.2 116 3283.1 152 4301.9
9 254.7 45 1273.6 81 2292.5 117 3311.4 153 4330.2
10 283.0 46 1301.9 82 2320.8 118 3339.7 154 4358.5
11 311.3 47 1330.2 83 2349.1 119 3368.0 155 4386.8
12 339.6 48 1358.5 84 2377.4 120 3396.3 156 4415.2
13 367.9 49 1386.8 85 2405.7 121 3424.6 157 4443.5
14 396.2 50 1415.1 86 2434.0 122 3452.9 158 4471.8
15 424.5 51 1443.4 87 2462.3 123 3481.2 159 4500.1
16 452.8 52 1471.7 88 2490.6 124 3509.5 160 4528.4
17 481.1 53 1500.0 89 2518.9 125 3537.8 161 4556.7
18 509.4 54 1528.3 90 2547.2 126 3566.1 162 4585.0
19 537.7 55 1556.6 91 2575.5 127 3594.4 163 4613.3
20 566.0 56 1584.9 92 2603.8 128 3622.7 164 4641.6
21 594.3 57 1613.2 93 2632.1 129 3651.0 165 4669.9
22 622.6 58 1641.5 94 2660.4 130 3679.3 166 4698.2
23 651.0 59 1669.8 95 2688.7 131 3707.6 167 4726.5
24 679.3 60 1698.1 96 2717.0 132 3735.9 168 4754.8
25 707.6 61 1726.4 97 2745.3 133 3764.2 169 4783.1
26 735.9 62 1754.7 98 2773.6 134 3792.5 170 4811.4
27 764.2 63 1783.0 99 2801.9 135 3820.8 171 4839.7
28 792.5 64 1811.3 100 2830.2 136 3849.1 172 4868.0
29 820.8 65 1839.6 101 2858.5 137 3877.4 173 4896.3
30 849.1 66 1867.9 102 2886.8 138 3905.7 174 4924.6
31 877.4 67 1896.3 103 2915.1 139 3934.0 175 4952.9
32 905.7 68 1924.6 104 2943.4 140 3962.3 176 4981.2
33 934.0 69 1952.9 105 2971.7 141 3990.6 177 5009.5
34 962.3 70 1981.2 106 3000.0 142 4018.9 178 5037.8
35 990.6 71 2009.5 107 3028.3 143 4047.2 179 5066.1
36 1018.9 72 2037.8 108 3056.6 144 4075.5 180 5094.4
51
14.3 8,500 GALLON VERTICAL DOUBLE WALL FUEL TANK (64045)
Height Gallons Height Gallons Height Gallons Height Gallons
1 67.2 34 2286.1 67 4504.9 100 6723.7
2 134.5 35 2353.3 68 4572.1 101 6791.0
3 201.7 36 2420.5 69 4639.4 102 6858.2
4 268.9 37 2487.8 70 4706.6 103 6925.4
5 336.2 38 2555.0 71 4773.8 104 6992.7
6 403.4 39 2622.3 72 4841.1 105 7059.9
7 470.7 40 2689.5 73 4908.3 106 7127.2
8 537.9 41 2756.7 74 4975.6 107 7194.4
9 605.1 42 2824.0 75 5042.8 108 7261.6
10 672.4 43 2891.2 76 5110.0 109 7328.9
11 739.6 44 2958.4 77 5177.3 110 7396.1
12 806.8 45 3025.7 78 5244.5 111 7463.3
13 874.1 46 3092.9 79 5311.7 112 7530.6
14 941.3 47 3160.2 80 5379.0 113 7597.8
15 1008.6 48 3227.4 81 5446.2 114 7665.1
16 1075.8 49 3294.6 82 5513.5 115 7732.3
17 1143.0 50 3361.9 83 5580.7 116 7799.5
18 1210.3 51 3429.1 84 5647.9 117 7866.8
19 1277.5 52 3496.3 85 5715.2 118 7934.0
20 1344.7 53 3563.6 86 5782.4 119 8001.2
21 1412.0 54 3630.8 87 5849.6 120 8068.5
22 1479.2 55 3698.1 88 5916.9 121 8135.7
23 1546.5 56 3765.3 89 5984.1 122 8202.9
24 1613.7 57 3832.5 90 6051.4 123 8270.2
25 1680.9 58 3899.8 91 6118.6 124 8337.4
26 1748.2 59 3967.0 92 6185.8 125 8404.7
27 1815.4 60 4034.2 93 6253.1 126 8471.9
28 1882.6 61 4101.5 94 6320.3 127 8539.1
29 1949.9 62 4168.7 95 6387.5 128 8606.4
30 2017.1 63 4235.9 96 6454.8 129 8673.6
31 2084.4 64 4303.2 97 6522.0 130 8740.8
32 2151.6 65 4370.4 98 6589.3 131 8808.1
33 2218.8 66 4437.7 99 6656.5 132 8875.3
52
14.4 10,000 GALLON VERTICAL DOUBLE WALL FUEL TANK (64044)
Height Gallons Height Gallons Height Gallons Height Gallons Height Gallons
1 67.2 32 2151.6 63 4235.9 94 6320.3 125 8404.7
2 134.5 33 2218.8 64 4303.2 95 6387.5 126 8471.9
3 201.7 34 2286.1 65 4370.4 96 6454.8 127 8539.1
4 268.9 35 2353.3 66 4437.7 97 6522.0 128 8606.4
5 336.2 36 2420.5 67 4504.9 98 6589.3 129 8673.6
6 403.4 37 2487.8 68 4572.1 99 6656.5 130 8740.8
7 470.7 38 2555.0 69 4639.4 100 6723.7 131 8808.1
8 537.9 39 2622.3 70 4706.6 101 6791.0 132 8875.3
9 605.1 40 2689.5 71 4773.8 102 6858.2 133 8942.6
10 672.4 41 2756.7 72 4841.1 103 6925.4 134 9009.8
11 739.6 42 2824.0 73 4908.3 104 6992.7 135 9077.0
12 806.8 43 2891.2 74 4975.6 105 7059.9 136 9144.3
13 874.1 44 2958.4 75 5042.8 106 7127.2 137 9211.5
14 941.3 45 3025.7 76 5110.0 107 7194.4 138 9278.7
15 1008.6 46 3092.9 77 5177.3 108 7261.6 139 9346.0
16 1075.8 47 3160.2 78 5244.5 109 7328.9 140 9413.2
17 1143.0 48 3227.4 79 5311.7 110 7396.1 141 9480.5
18 1210.3 49 3294.6 80 5379.0 111 7463.3 142 9547.7
19 1277.5 50 3361.9 81 5446.2 112 7530.6 143 9614.9
20 1344.7 51 3429.1 82 5513.5 113 7597.8 144 9682.2
21 1412.0 52 3496.3 83 5580.7 114 7665.1 145 9749.4
22 1479.2 53 3563.6 84 5647.9 115 7732.3 146 9816.6
23 1546.5 54 3630.8 85 5715.2 116 7799.5 147 9883.9
24 1613.7 55 3698.1 86 5782.4 117 7866.8 148 9951.1
25 1680.9 56 3765.3 87 5849.6 118 7934.0 149 10018.4
26 1748.2 57 3832.5 88 5916.9 119 8001.2 150 10085.6
27 1815.4 58 3899.8 89 5984.1 120 8068.5 151 10152.8
28 1882.6 59 3967.0 90 6051.4 121 8135.7 152 10220.1
29 1949.9 60 4034.2 91 6118.6 122 8202.9 153 10287.3
30 2017.1 61 4101.5 92 6185.8 123 8270.2 154 10354.5
31 2084.4 62 4168.7 93 6253.1 124 8337.4 155 10421.8
156 10489.0
53
14.5 12,000 GALLON VERTICAL DOUBLE WALL FUEL TANK (64040)
Height Gallons Height Gallons Height Gallons Height Gallons Height Gallons
1 67.2 37 2487.8 73 4908.3 109 7328.9 145 9749.4
2 134.5 38 2555.0 74 4975.6 110 7396.1 146 9816.6
3 201.7 39 2622.3 75 5042.8 111 7463.3 147 9883.9
4 268.9 40 2689.5 76 5110.0 112 7530.6 148 9951.1
5 336.2 41 2756.7 77 5177.3 113 7597.8 149 10018.4
6 403.4 42 2824.0 78 5244.5 114 7665.1 150 10085.6
7 470.7 43 2891.2 79 5311.7 115 7732.3 151 10152.8
8 537.9 44 2958.4 80 5379.0 116 7799.5 152 10220.1
9 605.1 45 3025.7 81 5446.2 117 7866.8 153 10287.3
10 672.4 46 3092.9 82 5513.5 118 7934.0 154 10354.5
11 739.6 47 3160.2 83 5580.7 119 8001.2 155 10421.8
12 806.8 48 3227.4 84 5647.9 120 8068.5 156 10489.0
13 874.1 49 3294.6 85 5715.2 121 8135.7 157 10556.3
14 941.3 50 3361.9 86 5782.4 122 8202.9 158 10623.5
15 1008.6 51 3429.1 87 5849.6 123 8270.2 159 10690.7
16 1075.8 52 3496.3 88 5916.9 124 8337.4 160 10758.0
17 1143.0 53 3563.6 89 5984.1 125 8404.7 161 10825.2
18 1210.3 54 3630.8 90 6051.4 126 8471.9 162 10892.4
19 1277.5 55 3698.1 91 6118.6 127 8539.1 163 10959.7
20 1344.7 56 3765.3 92 6185.8 128 8606.4 164 11026.9
21 1412.0 57 3832.5 93 6253.1 129 8673.6 165 11094.2
22 1479.2 58 3899.8 94 6320.3 130 8740.8 166 11161.4
23 1546.5 59 3967.0 95 6387.5 131 8808.1 167 11228.6
24 1613.7 60 4034.2 96 6454.8 132 8875.3 168 11295.9
25 1680.9 61 4101.5 97 6522.0 133 8942.6 169 11363.1
26 1748.2 62 4168.7 98 6589.3 134 9009.8 170 11430.3
27 1815.4 63 4235.9 99 6656.5 135 9077.0 171 11497.6
28 1882.6 64 4303.2 100 6723.7 136 9144.3 172 11564.8
29 1949.9 65 4370.4 101 6791.0 137 9211.5 173 11632.1
30 2017.1 66 4437.7 102 6858.2 138 9278.7 174 11699.3
31 2084.4 67 4504.9 103 6925.4 139 9346.0 175 11766.5
32 2151.6 68 4572.1 104 6992.7 140 9413.2 176 11833.8
33 2218.8 69 4639.4 105 7059.9 141 9480.5 177 11901.0
34 2286.1 70 4706.6 106 7127.2 142 9547.7 178 11968.2
35 2353.3 71 4773.8 107 7194.4 143 9614.9 179 12035.5
36 2420.5 72 4841.1 108 7261.6 144 9682.2 180 12102.7
54
14.6 15,000 GALLON VERTICAL DOUBLE WALL FUEL TANK (64080)
Height Gallons Height Gallons Height Gallons Height Gallons Height Gallons
1 87.3 37 3230.6 73 6373.8 109 9517.0 145 12660.3
2 174.6 38 3317.9 74 6461.1 110 9604.3 146 12747.6
3 261.9 39 3405.2 75 6548.4 111 9691.7 147 12834.9
4 349.2 40 3492.5 76 6635.7 112 9779.0 148 12922.2
5 436.6 41 3579.8 77 6723.0 113 9866.3 149 13009.5
6 523.9 42 3667.1 78 6810.4 114 9953.6 150 13096.8
7 611.2 43 3754.4 79 6897.7 115 10040.9 151 13184.1
8 698.5 44 3841.7 80 6985.0 116 10128.2 152 13271.5
9 785.8 45 3929.0 81 7072.3 117 10215.5 153 13358.8
10 873.1 46 4016.4 82 7159.6 118 10302.8 154 13446.1
11 960.4 47 4103.7 83 7246.9 119 10390.2 155 13533.4
12 1047.7 48 4191.0 84 7334.2 120 10477.5 156 13620.7
13 1135.1 49 4278.3 85 7421.5 121 10564.8 157 13708.0
14 1222.4 50 4365.6 86 7508.9 122 10652.1 158 13795.3
15 1309.7 51 4452.9 87 7596.2 123 10739.4 159 13882.6
16 1397.0 52 4540.2 88 7683.5 124 10826.7 160 13970.0
17 1484.3 53 4627.5 89 7770.8 125 10914.0 161 14057.3
18 1571.6 54 4714.9 90 7858.1 126 11001.3 162 14144.6
19 1658.9 55 4802.2 91 7945.4 127 11088.7 163 14231.9
20 1746.2 56 4889.5 92 8032.7 128 11176.0 164 14319.2
21 1833.6 57 4976.8 93 8120.0 129 11263.3 165 14406.5
22 1920.9 58 5064.1 94 8207.3 130 11350.6 166 14493.8
23 2008.2 59 5151.4 95 8294.7 131 11437.9 167 14581.1
24 2095.5 60 5238.7 96 8382.0 132 11525.2 168 14668.5
25 2182.8 61 5326.0 97 8469.3 133 11612.5 169 14755.8
26 2270.1 62 5413.4 98 8556.6 134 11699.8 170 14843.1
27 2357.4 63 5500.7 99 8643.9 135 11787.1 171 14930.4
28 2444.7 64 5588.0 100 8731.2 136 11874.5 172 15017.7
29 2532.1 65 5675.3 101 8818.5 137 11961.8 173 15105.0
30 2619.4 66 5762.6 102 8905.8 138 12049.1 174 15192.3
31 2706.7 67 5849.9 103 8993.2 139 12136.4 175 15279.6
32 2794.0 68 5937.2 104 9080.5 140 12223.7 176 15366.9
33 2881.3 69 6024.5 105 9167.8 141 12311.0 177 15454.3
34 2968.6 70 6111.9 106 9255.1 142 12398.3 178 15541.6
35 3055.9 71 6199.2 107 9342.4 143 12485.6 179 15628.9
36 3143.2 72 6286.5 108 9429.7 144 12573.0 180 15716.2
MERIDIAN MANUFACTURING INC.
With over 65 years of experience,
Meridian is your storage and handling expert.
Storm Lake Office
2902 Expansion Blvd.
Storm Lake, IA 50588
PH: 712.732.1780
TF: 800.437.2334
FX: 712.732.1028
Lethbridge Office
3125 - 24 Ave. N.
Lethbridge, AB T1H 5G2
PH: 403.320.7070
TF: 800.661.1436
FX: 403.320.7579
Winkler Office
Box 760, 275 Hespler Ave.
Winkler, MB R6W 4A8
PH: 204.325.7883
TF: 800.665.7259
FX: 204.325.5556
Regina Office
PO Box 1996
Regina, SK S4P 3E1
PH: 306.545.4044
TF: 800.667.5904
FX: 306.545.4216
Camrose Office
4232 - 38 St.
Camrose, AB T4V 4B2
PH: 780.672.4516
TF: 800.830.2467
FX: 780.672.4759
Cambridge Office
605 Sheldon Drive
Cambridge, ON N1T 2K1
PH: 519.620.6004
TF: 855.346.3712
FX: 519.620.6041
Form No. 17567
Printed in U.S.A. (12/15)
© 2015 Meridian Manufacturing, Inc. Registered Trademarks Used Under License.

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