XPR 10 10A 168 Manual 5900047 REV F 11 13 15 WEB

User Manual: XPR-10-10A-168-Manual-5900047-REV-F-11-13-15-WEB

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IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS

EUROPEAN USERS
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL
CONTROL BOX. DISREGARD SUPPLY
WIRING DETAILS IN THIS MANUAL

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE
FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL
OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY
CAUSE INJURY OR DEATH.
MAN REV F 11-13-2015
P/N 5900958

INSTALLATION AND OPERATION MANUAL
10,000 LB CAPACITY (4.536 KG)
SURFACE MOUNTED TWO-POST LIFTS
MODELS:
XPR-10
XPR-10A
XPR-10-168
XPR-10A-168
XPR-10-LP
XPR-10A-LP
XPR-10-LP-168
XPR-10A-LP-168
XPR-10T
XPR-10T-168

VER D
VER E
VER D
VER E
VER D
VER E
VER D
VER E
VER D (EUROPE ONLY)
VER D (EUROPE ONLY)

Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.

ORIGINAL INSTRUCTIONS IN
ENGLISH LANGUAGE

RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or
damaged goods. Do this for your own protection.

BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
wwwbendpak.com

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10,000 LB / 4536 KG CAPACITY SURFACE MOUNTED
TWO-POST AUTO LIFTS
This instruction manual has been prepared especially for you.
Your new lift is the product of over 40 years of continuous research, testing and development;
it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS
Santa Paula, CA USA
www.bendpak.com

RECORD HERE THE LIFT AND POWER UNIT INFORMATION
WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATES
ON THE LIFT AND ON THE POWER UNIT
Power Unit Model #
__________________
Power Unit Date Of Mfg. _________________
Power Unit Serial #
__________________
Max Operating Pressure_2,650 PSI / 182.71 Bar

Model NuMber
Serial NuMber

lift CapaCity

deSCriptioN
Voltage

110-240VAC, 50-60 Hz, 1 Ph
208-240VAC, 50-60 Hz, 1 Ph

380-415VAC, 50-60 Hz, 3 Ph
208-440VAC, 50-60 Hz, 3 Ph

date of Mfg.

This information is required when
calling for parts or warranty issues.

DANGER!

Disconnect Power
Before Servicing
WArrAnty voiD if DAtA PlAte iS removeD

PN 5905950

PRODUCT WARRANTY
Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your
new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit:
http:/ / www.bendpak.com/ support/ warranty/
What is not covered under this warranty?
a. Any failure that results from Purchaser’s abuse, neglect or failure to operate, maintain or service product in
accordance with instructions provided in the owner’s manual(s) supplied.
b. Any damage caused by overloading lift beyond rated capacity.
c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc.
d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result
of manufacturer defect due to material and/or workmanship.
e. Any component damaged in shipment or any failure caused by installing or operating lift under conditions not in
accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants.
g. Rusted components due to improper maintenance or corrosive environments.
h. Cosmetic defects that do not interfere with product functionality.
i. Damage due to incorrect voltage or improper wiring.
j. Any incidental, indirect, or consequential loss, damage or expense that may result from any defect, failure or
malfunction of BendPak Inc. product.
k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or
materials when the lift is installed and used according to specifications.
NOTE:
Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however,
possible product updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves
the right to change specifications without incurring any obligation for equipment previously or subsequently sold. Not
responsible for typographical errors.

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IMPORTANT NOTICE

OWNER’S RESPONSIBILITY

To maintain the lift and user safety, the responsibility of
the owner is to read and follow these instructions:

Do not attempt to install this lift if you have never been
trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting
tools such as forklift or cranes. Stay clear of any moving
parts that can fall and cause injury. These instructions
must be followed to insure proper installation and
operation of your lift. Failure to comply with these
instructions can result in serious bodily harm and void
product warranty. Manufacturer will assume no liability for
loss or damage of any kind, expressed or implied
resulting from improper installation or use of this product.

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PLEASE READ ENTIRE MANUAL
PRIOR TO INSTALLATION

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DEFINITIONS OF
HAZARD LEVELS­

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Identify the hazard levels used in this manual with the
following definitions and signal words:

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Follow all installation and operation instructions.
Make sure installation conforms to all applicable Local,
State, and Federal Codes, Rules, and Regulations; 		
such as State and Federal OSHA Regulations and 		
Electrical Codes.
Carefully check the lift for correct initial function.
Read and follow the safety instructions. Keep them 		
readily available for machine operators.
Make certain all operators are properly trained, know
how to safely and correctly operate the unit, and are
properly supervised.
Allow unit operation only with all parts in place and
operating safely.
Carefully inspect the unit on a regular basis and
		
perform all maintenance as required.
Service and maintain the unit only with authorized or
approved replacement parts.
Keep all instructions permanently with the unit and 		
all decals on the unit clean and visible.

BEFORE YOU BEGIN
Receiving:
The shipment should be thoroughly inspected as soon as it
is received. The signed bill of lading is acknowledgement by
the carrier of receipt in good condition of shipment covered
by your invoice. If any of the goods called for on this bill of
lading are shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the shorted or
damaged goods. Do this for your own protection.

Watch for this symbol: It Means: Immediate hazards
which will result in severe personal injury or death.

NOTIFY THE CARRIER AT ONCE if any hidden loss or
damage is discovered after receipt and request the carrier
to make an inspection. If the carrier will not do so, prepare
a signed statement to the effect that you have notified the
carrier (on a specific date) and that the carrier has failed to
comply with your request.

Watch for this symbol: It Means: Hazards or unsafe
practices which could result in severe personal
injury or death.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE
AFTER YOU HAVE GIVEN THE CARRIER A CLEAR
RECEIPT. File your claim with the carrier promptly. Support
your claim with copies of the bill of lading, freight bill,
invoice, and photographs, if available. Our willingness to
assist in helping you process your claim does not make
BendPak responsible for collection of claims or
replacement of lost or damaged materials.

Watch for this symbol, it means: Hazards or unsafe
practices which may result in minor personal injury,
product or property damage.

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Contents

TABLE OF CONTENTS

Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Definitions of Hazard Levels . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Owner’s Responsibility . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installer/Operator Agreement/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ­. . . 7
Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .­ . . 7
Concrete Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Floor Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 11
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 13
Step 3 / Post Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 15
Equalizer Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hose Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Step 4 / Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Step 5 / Installing Power Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 - 19
Step 6 / Installing Off Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Step 7 / Mounting The Overhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - 20
Step 8 / Mounting The Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21
Step 9 / Installing the Safeties and Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 - 22
Step 10 / Installing Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Step 11 / Routing the Equalizer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24
Step 12 / Installing Overhead Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25
Step 13 / Installing Power Unit Hose Assembly and Power Side Safety Cover . . . . . . . . . . . . . . . . 25 - 26
Step 14 / Installing the Lift Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 28
Carriage Stop Bolt Installation Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Step 15 / Power Unit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - 32
Step 16 / Lift Start Up Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Post Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Step 17 / Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Step 18 / Bleeding the Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Optional Equipment Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - 36
Step 19 / Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 - 47
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 51
Torque Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 - 77
Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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INSTALLER / OPERATOR
PLEASE READ AND FULLY
UNDERSTAND.
BY PROCEEDING YOU AGREE TO
THE FOLLOWING:

Please read entire manual prior to installation.
Do not operate this machine until you read and
understand all the dangers, warnings and cautions
in this manual.
For additional copies
or further information, contact:

t I have visually inspected the site where the lift is to be
installed and verified the concrete to be in good
condition and free of cracks or other defects. I understand
that installing a lift on cracked or defective concrete could
cause lift failure resulting in personal injury or death.

BendPak Inc. / Ranger Products
1645 Lemonwood Dr.
Santa Paula, CA. 93060
1-805-933-9970
www.bendpak.com

t I understand that a level floor is required for proper
installation and level lifting.
t I understand that I am responsible if my floor is of
questionable slope and that I will be responsible for all
charges related to pouring a new level concrete slab if
required and any charges.
t I understand that the lifts are supplied with concrete
fasteners meeting the criteria of the American National
Standard “Automotive Lifts - Safety Requirements for
Construction, Testing, and Validation” ANSI/ALI ALCTV2011, and that I will be responsible for all charges related
to any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or
codes such as the Uniform Building Code (UBC) and/or
International Building Code (IBC).

INSTALLER / OPERATOR
PROTECTIVE EQUIPMENT
Personal protective equipment helps makes installation
and operation safer, however, it does not take the place
of safe operating practices. Always wear durable work
clothing during any installation and/or service activity.
Shop aprons or shop coats may also be worn, however
loose fitting clothing should be avoided. Tight fitting
leather gloves are recommended to protect technician
hands when handling parts. Sturdy leather work shoes
with steel toes and oil resistant soles should be used by
all service personnel to help prevent injury during typical
installation and operation activities.

t I will assume full responsibility for the concrete floor
and condition thereof, now or later, where the above
equipment model(s) are to be installed. Failure to follow
danger, warning, and caution instructions may lead to
serious personal injury or death to operator or bystander
or damage to property.
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I understand that Bendpak lifts are designed to be
installed in indoor locations only. Failure to follow
installation instructions may lead to serious personal
injury or death to operator or bystander or damage to
property or lift.

Eye protection is essential during
installation and operation activities.
Safety glasses with side shields,
goggles, or face shields are acceptable.
Back belts provide support during lifting
activities and are also helpful in
providing worker protection. Consideration should also be
given to the use of hearing protection if service activity is
performed in an enclosed area or if noise levels are high.

Failure to follow danger, warning, and caution
instructions may lead to serious personal injury or death
to operator or bystander or damage to property.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED
COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS
AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN
THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

5

INTRODUCTION
1. Carefully remove the crating and packing
materials. CAUTION! Be careful when cutting steel
banding material as items may become loose and fall
causing personal harm or injury.

2. Check the voltage, phase and proper amperage
requirements for the motor shown on the motor plate.
Wiring should be performed by a certified electrician only.

IMPORTANT SAFETY INSTRUCTIONS
Read these safety instructions entirely

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting tools such as forklift or cranes.
Stay clear of any moving parts that can fall and cause injury.
1. Read and understand all instructions and all safety
warnings before operating lift.
2. Care must be taken as burns can occur from touching
hot parts.
3. Do not operate equipment with a damaged cord or if the
equipment has been dropped or damaged until it has been
examined by a qualified service person.
4. Do not let a cord hang over the edge of the table, bench,
or counter or come in contact with hot manifolds or moving
fan blades.
5. If an extension cord is necessary, a cord with a current
rating equal to or more than that of the equipment should be
used. Cords rated for less current than the equipment may
overheat. Care should be taken to arrange the cord so that it
will not be tripped over or pulled.
6. Always unplug equipment from electrical outlet when not
in use. Never use the cord to pull the plug from the outlet.
Grasp plug and pull to disconnect.
7. Let equipment cool completely before putting away. Loop
cord loosely around equipment when storing.
8. To reduce the risk of fire, do not operate equipment in the
vicinity of open containers of flammable liquids (gasoline).
9. Adequate ventilation should be provided when working
on operating internal combustion engines.
10. Keep hair, loose clothing, fingers, and all parts of body
away from moving parts. Keep feet clear of lift when lowering.
Avoid pinch points.
11. DANGER! To reduce the risk of
electric shock, do not use on wet surfaces
or expose to rain. The power unit used on
this lift contains high voltage. Disconnect
power at the receptacle or at the circuit
breaker switch before performing any electrical repairs. Secure plug so that it cannot
be accidentally plugged in during service. or
mark circuit breaker switch so that it cannot
be accidentally switched on during service.
12. Use only as described in this manual.
Use only manufacturer’s recommended attachments.

13. ALWAYS WEAR SAFETY GLASSES. Everyday
eyeglasses only have impact resistant lenses, they are not
safety glasses.
14. Consider work environment. Keep work area clean.
Cluttered work areas invite injuries. Keep areas well lit.
15. Guard against electric shock. This lift must be grounded
while in use to protect operator from electric shock. Never
connect the green power cord wire to a live terminal. This is
for ground only.
16. Only trained operators should operate this lift. All
non-trained personnel should be kept away from the work
area. Never let non-trained personnel come in contact with,
or operate lift.
17. DO NOT override self-closing lift controls.
18. Clear area if vehicle is in danger of falling.
19. ALWAYS make sure the safeties are engaged before
attempting to work on or near a vehicle.
21. WARNING! RISK OF EXPLOSION. This
equipment has internal arcing or sparking
parts which should not be exposed to flammable vapors. This machine should not be
located in a recessed area or below floor
level.
22. MAINTAIN WITH CARE. Keep lift clean for better and
safer performance. Follow manual for proper lubrication and
maintenance instructions. Keep control handles and/or
buttons dry, clean and free from grease and oil.
23. Check for damaged parts. Check for alignment of
moving parts, breakage of parts or any condition that may
affect operation of lift. Do not use lift if any component is
broken or damaged.
24. NEVER remove safety related components from the lift.
Do not use lift if safety related components are missing or
damaged.
23. STAY ALERT. Use common sense and watch what you
are doing. Remember, SAFETY FIRST.

SAVE THESE INSTRUCTIONS
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TOOLS REQUIRED
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­­
Rotary
Hammer Drill or Similar
3/4” Masonry Bit
Hammer
4 Foot Level
Open-End Wrench Set: SAE/Metric
­­Socket And Ratchet Set: SAE/Metric
­­Hex-Key / Allen Wrench Set

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Large Crescent Wrench
Large Pipe Wrench
Crow Bar
Chalk Line
­­Medium Flat Screwdriver
Tape Measure: 25 Foot Minimum
Needle Nose Pliers

IMPORTANT NOTICE

THESE INSTRUCTIONS MUST BE FOLLOWED TO INSURE PROPER INSTALLATION AND OPERATION OF YOUR
LIFT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY HARM AND VOID
PRODUCT WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND,
EXPRESSED OR IMPLIED, RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION

STEP 1

(Selecting Site)
Before installing your new lift, check the following.
1. LIFT LOCATION: Always use architect’s plans when
available. Check layout dimension against floor plan
requirements making sure that adequate space is
available.
2. OVERHEAD OBSTRUCTIONS: The area where the
lift will be located should be free of overhead obstructions
such as heaters, building supports, electrical lines etc.

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DO NOT install or use this lift on any asphalt surface
or any surface other than concrete.

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DO NOT install or use this lift on expansion seams 		
or on cracked or defective concrete.

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­­DO NOT install or use this lift on a second / elevated
floor without first consulting a building architect.

3. DEFECTIVE FLOOR: Visually inspect the site where
the lift is to be installed and check for cracked or defective
concrete.

CONCRETE SPECIFICATIONS
4. Lift is designed for INDOOR INSTALLATION ONLY.
Outdoor use permitted only if covered and dry. Always follow warnings illustrated on equipment labels.

LIFT MODEL
XPR-10 Series

CONCRETE REQUIREMENTS
4” Min. Thickness / 3,000 PSI

STEP 2
(Floor Requirements)

This lift must be installed on a solid level concrete floor
with no more than 3°s of slope. Failure to do so could
cause personal injury or death.

ALL MODELS MUST BE INSTALLED ON 3000 PSI
CONCRETE ONLY CONFORMING TO THE MINIMUM
REQUIREMENTS SHOWN ABOVE. NEW CONCRETE
MUST BE ADEQUATELY CURED FOR
A MINIMUM OF 28 DAYS.

A level floor is suggested for proper use and installation
and level lifting. If a floor is of questionable slope, consider
a survey of the site and/or the possibility of pouring a new
level concrete slab.

IMPORTANT NOTE

BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the
American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI
ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified
by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

7

When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior
to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device.

PARTS INVENTORY

Be sure to take a complete inventory of parts prior to beginning installation.
Description

Qty

Overhead Assembly

1

Front Lift Arm Assembly
Rear Lift Arm Assembly
Off Side Post with Carriage Assembly
Power Side Post with Carriage Assembly
Hydraulic Cylinder
Parts Box (Packing List Enclosed)
Parts Bag (Packaged in Part Box)
Hydraulic Power Unit

2
2
1
1
2
1
1
1

Post Extension
Weldments

Overhead
Assembly

Power Side Post
Assembly
Off Side Post
Assembly
Hydraulic Power
Unit

Stacking Pad
Adapters
Frame Contact
Pad
Front And Rear
Arm Assemblies
8

FLOOR PLAN

MODEL

XPR-10

XPR-10T

XPR-10-LP

Lifting Capacity

10,000Lbs. / 4536Kg.

10,000Lbs. / 4536Kg.

10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

A- Height Overall:

145" / 3683mm.

145” / 3683mm.

145" / 3683mm.

B -Width Overall -NARROW CONFIGURATION

132" / 3353mm.

132" / 3353mm.

132" / 3353mm.

B -Width Overall -WIDE CONFIGURATION

145" / 3683mm.

145" / 3683mm.

145" / 3683mm.

C -Width Outside of Columns:(NARROW CONFIGURATION)

126-3/4" / 3220mm.

126-3/4" / 3225mm.

126-3/4" / 3220mm.

C -Width Outside of Columns:(WIDE CONFIGURATION)

139-3/4" / 3555mm.

139-3/4" / 3555mm.

139-3/4" / 3555mm.

D- Floor to Overhead Switch:

141" / 3581mm.

141” / 3581mm.

141" / 3581mm.

E- Inside Columns: (NARROW CONFIGURATION)

105-1/2" / 2680mm.

105-1/2" / 2679mm.

105-1/2" / 2680mm.

E- Inside Columns: (WIDE CONFIGURATION)

118-1/2" / 3010mm.

118-1/2" / 3009mm.

118-1/2" / 3010mm.

F -Reach (Front Arm Min.):

27-1/2" / 698mm.

27-1/2” / 698mm.

28-1/2" / 724mm.

G -Reach (Front Arm Max.):

51-1/2" / 1308mm.

51-1/2” / 1308mm.

47-1/2" / 1206mm.

H- Reach (Rear Arm Min.):

34" / 863mm.

27-1/2” / 698mm.

28-1/2" / 724mm.

I- Reach (Rear Arm Max.):

54-1/2" / 1384mm.

51-1/2” / 1308mm.

47-1/2" / 1206mm.

4" / 102mm.

4" / 102mm.

4" / 102mm.

J- Min. Pad Height:
K- Rise:

69" / 1753mm.

69" / 1753mm.

69" / 1753mm.

L -Max Lift Height (Pad Only):

73" / 1854mm.

73" / 1854mm.

73" / 1854mm.

M - Max Lift Height (6" Adapter):

79" / 2007mm.

79" / 2007mm.

79" / 2007mm.

N - Drive-Thru Clearance: (NARROW CONFIGURATION)

93" / 2362mm.

93" / 2362mm.

93" / 2362mm.

N -Drive-Thru Clearance: (WIDE CONFIGURATION)

106" / 2692mm.

106" / 2692mm.

106" / 2692mm.

Standard Motor(**)

208-240VAC/ 60Hz.1Ph.

208-240VAC/ 60Hz.1Ph.

208-240VAC/ 60Hz.1Ph.

Time of Full Rise:

45 Seconds

45 Seconds

45 Seconds

2,500Lbs. / 1134Kg.

2,500Lbs. / 1134Kg.

2,500Lbs. / 1134Kg.

Max Load Per Arm:
Emission sound pressure at Operator Position < 70 dB(A)

** For CE compliant countries see errata sheet included with control panel.
The design, material and specifications are subject to change without notice.

9

FLOOR PLAN

MODEL

XPR-10-168

XPR-10T-168

XPR-10-LP-168

Lifting Capacity

10,000Lbs. / 4536Kg.

10,000Lbs. / 4536Kg.

10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

168" / 4267mm.(*)

168-3/4" / 4284mm.(*)

168-3/4" / 4284mm.(*)

132" / 3353mm.

132" / 3353mm.

132" / 3353mm.

A- Height Overall:
B -Width Overall -NARROW CONFIGURATION
B -Width Overall -WIDE CONFIGURATION

145" / 3683mm.

145" / 3683mm.

145" / 3683mm.

C -Width Outside of Columns:(NARROW CONFIGURATION)

126-3/4" / 3220mm.

126-3/4" / 3220mm.

126-3/4" / 3220mm.

C -Width Outside of Columns:(WIDE CONFIGURATION)

139-3/4" / 3555mm.

139-3/4" / 3555mm.

139-3/4" / 3555mm.

165" / 4191mm.(*)

163" / 4138mm.(*)

163" / 4138mm.(*)

E- Inside Columns: (NARROW CONFIGURATION)

105-1/2" / 2680mm.

105-1/2" / 2680mm.

105-1/2" / 2680mm.

E- Inside Columns: (WIDE CONFIGURATION)

D- Floor to Overhead Switch:

118-1/2" / 3010mm.

118-1/2" / 3009mm.

118-1/2" / 3009mm.

F -Reach (Front Arm Min.):

27-1/2" / 698mm.

27-1/2” / 698mm.

28-1/2” / 724mm.

G -Reach (Front Arm Max.):

51-1/2" / 1308mm.

51-1/2” / 1308mm.

47-1/2” / 1206mm.

H- Reach (Rear Arm Min.):

34" / 863mm.

27-1/2” / 698mm.

28-1/2” / 724mm.

I- Reach (Rear Arm Max.):

54-1/2" / 1384mm.

51-1/2” / 1308mm.

47-1/2” / 1206mm.

4" / 102mm.

4" / 102mm.

4-1/4" / 110mm.

J- Min. Pad Height:
K- Rise:

69" / 1753mm.

69" / 1753mm.

69" / 1753mm.

L -Max Lift Height (Pad Only):

73" / 1854mm.

73" / 1854mm.

73-1/4" / 1862mm.

M - Max Lift Height (6" Adapter):

79" / 2007mm.

79" / 2007mm.

79-1/4" / 2015mm.

N - Drive-Thru Clearance: (NARROW CONFIGURATION)

93" / 2362mm.

93" / 2362mm.

93" / 2362mm.

N -Drive-Thru Clearance: (WIDE CONFIGURATION)

106" / 2692mm.

106" / 2692mm.

106" / 2692mm.

Standard Motor(**)

220VAC / 60Hz.1Ph.

220VAC / 60Hz.1Ph.

220VAC / 60Hz.1Ph.

Time of Full Rise:

45 Seconds

45 Seconds

45 Seconds

2,500Lbs. / 1134Kg.

2,500Lbs. / 1134Kg.

2,500Lbs. / 1134Kg.

Max Load Per Arm:
Emission sound pressure at Operator Position < 70 dB(A)
* Features bolt-on 24” column extensions

** For CE compliant countries see errata sheet included with control panel.
The design, material and specifications are subject to change without notice.

10

FLOOR PLAN

MODEL

XPR-10A

XPR-10A-168

XPR-10A-LP

XPR-10A-LP-168

Lifting Capacity

10,000Lbs. / 4536Kg.

10,000Lbs. / 4536Kg.

10,000Lbs. / 4536Kg.

10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

5,000Lbs. / 2268Kg.

A- Height Overall:

145" / 3683 mm.

168" / 4267mm.(*)

145" / 3683mm.

168" / 4267mm.(*)

B -Width Overall -NARROW CONFIGURATION

137" / 3480mm.

137” / 3480mm.

137” / 3480mm.

137" / 3480mm.

B -Width Overall -WIDE CONFIGURATION

145" / 3683mm.

145" / 3683mm.

145" / 3683mm.

145" / 3683mm.

C -Width Outside of Columns:(NARROW
CONFIGURATION)

128" / 3251mm.

128" / 3251mm.

128" / 3251mm.

133" / 3378mm.

C -Width Outside of Columns:(WIDE
CONFIGURATION)

141" / 3581mm.

141" / 3581mm.

141" / 3581mm.

141" / 3581mm.

D- Floor to Overhead Switch:

141" / 3581mm.

165" / 4191mm.(*)

141" / 3581mm.

165" / 4191mm.(*)

E- Inside Columns: (NARROW CONFIGURATION)

99" / 2515mm.

99" / 2515mm.

99" / 2515mm.

104" / 2642mm.

E- Inside Columns: (WIDE CONFIGURATION)

112"/2845mm.

112"/2845mm.

112”/2845mm.

112"/2845mm.

23-1/2" / 597mm.

23-1/2" / 597mm.

23-1/2" / 597mm.

23-1/2” / 597mm.

F -Reach (Front Arm Min.):
G -Reach (Front Arm Max.):

45-1/2" / 1156mm.

45-1/2" / 1156mm.

38-1/2" / 978mm.

38-1/2” / 978mm.

H- Reach (Rear Arm Min.):

42-1/2" / 1079mm.

42-1/2" / 1079mm.

34-1/2" / 876mm.

34-1/2” / 876mm.

I- Reach (Rear Arm Max.):

60" / 1524mm.

60" / 1524mm.

54-1/2" / 1384mm.

54-1/2” / 1384mm.

4" / 102mm.

4" / 102mm.

3-1/2" / 89mm.

3-1/2” / 89mm.

K- Rise:

69" / 1753mm.

69" / 1753mm.

69" / 1753mm.

69" / 1753mm.

L -Max Lift Height (Pad Only):

73" / 1854mm.

73" / 1854mm.

73" / 1854mm.

73" / 1854mm.

M - Max Lift Height (6" Adapter):

79" / 2007mm.

79" / 2007mm.

79" / 2007mm.

79" / 2007mm.

N - Drive-Thru Clearance: (NARROW
CONFIGURATION)

89" / 2261mm.

89" / 2261mm.

89" / 2226mm.

89" / 2226mm.

N -Drive-Thru Clearance: (WIDE CONFIGURATION)

102" / 2591mm.

102" / 2591mm.

102" / 2591mm.

102" / 2591mm.

Standard Motor(**)

220VAC / 60Hz.1Ph.

220VAC / 60Hz.1Ph.

220VAC / 60Hz.1Ph.

220VAC / 60Hz.1Ph.

Time of Full Rise:

45 Seconds

45 Seconds

45 Seconds

45 Seconds

2,500Lbs. / 1134Kg.

2,500Lbs. / 1134Kg.

2,500Lbs. / 1134Kg.

2,500Lbs. / 1134Kg.

J- Min. Pad Height:

Max Load Per Arm:

Emission sound pressure at Operator Position < 70 dB(A)
* Features bolt-on 24” column extensions
** For CE compliant countries see errata sheet included with control panel.
The design, material and specifications are subject to change without notice.

11

CLEARANCES

LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN distance from top of lift to nearest obstruction.

12

CLEARANCES

LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN distance from top of lift to nearest obstruction.

13

STEP 3

NOTE:

(Post Preparation)
COMPLETE THE FOLLOWING
PRIOR TO RAISING THE POSTS

SYMMETRICAL MODELS BOTH CABLES ARE SAME
LENGTH. ASYMMETRIC MODELS HAVE TWO
DIFFERENT LENGTH CABLES. (SEE FIG. 3.4)

NOTE:

Fig 3.4

Short cable on lock plate
THIS SIDE

DETERMINE DESIRED LOCATION AND WIDTH
LAYOUT BEFORE RAISING POSTS. REFER TO
CHARTS ON PAGES 12 & 13.
1. Prior to raising posts, slide each carriage upwards to
aid in sheave removal and equalizer cable routing.

Long cable on lock plate
THIS SIDE
For Asymmetric Models Only

Fig 3.1

4.		Route threaded end of cable upwards through the bottom of the carriage. Leave excess cable resting on top of
carriage until further steps are required. (See Fig 3.5)
Slide carriage
upwards

For Wide configuration, lock
cable button
into second
button position
into Lock Plate
inside of carriage

2. Remove the cable sheaves located at the inside bottom of each post.
Remove cable sheaves

Fig 3.2

Threaded
end of cable
routed up
through
carriage
towards
Overhead
Assembly

Fig 3.5
NOTE: Portions of Carriage and Post cut away for clarity

3. Identify the correct cable button on the end of each
equalizer cable that corresponds to your desired lift
configuration. Route the button around the bottom sheave
and secure at the carriage lock plate located inside each
carriage.

For Narrow
configuration,
lock cable
button into first
button position
into Lock Plate
inside of carriage

Fig 3.3
For narrow configuration

To threaded
cable end

Threaded end of
cable routed up
through carriage
towards Overhead Assembly

Fig 3.6
NOTE: Portions of Carriage and Post cut away for clarity
NOTE: Second Cable Button should be tucked away from
the lifting cable route. Second Cable Button in Fig 3.6
shown for representational purposes only.

For wide configuration

14

5. Install the cylinder fittings in cylinder ports. Pay attention
when installing the fittings to ensure that each fitting points
towards the side of the post that the hose retainer clips are
located on. (See Fig 3.7)
Fig 3.7

NOTE FOR EXTENDED HEIGHT MODELS:
FOR XPR-10-168, XPR-10A-168, XPR-10T-168,
XPR-10-LP-168, XPR-10A-LP-168 MODELS, FIT
EXTENSION WELDMENTS TO POST ASSEMBLY
IN THIS STEP FOR EASE OF INSTALLATION AND
BOLT TOGETHER AS SHOWN BELOW
WITH M12 HARDWARE.

Fig 3.8

Notice that
the hose clips
are offset for
hydraulic hose
routing

M12 Hex
Nut
M12 Flat
Washer

Fitting must be
turned towards
hose clips for
hydraulic hose
routing

M12 Hex
Head Bolt
NOTE: Portions of Post cut away for clarity

6. Route both hoses in their respective posts PRIOR to
raising posts to their vertical position. When routing the
hydraulic hoses through the post, make sure to route
through the hose clips­welded inside each post. Make sure
that the hoses are clear of any moving parts. It may be
necessary to tie hoses clear of obstructions by using nylon
tie straps or wire. Refer to Step 10 for further instructions.

BE SURE TO ROUTE THE HYDRAULIC HOSES
THROUGH THE HOSE CLIPS­WELDED INSIDE
EACH POST.

15

M12 Spring
Lock Washer

EQUALIZER CABLE ROUTING

SHORT CABLE
(“A” Models)

LONG CABLE
(“A” Models)

THREADED END

BUTTON END

OFFSIDE

POWERSIDE
XPR-10A wide configuration shown.

NOTE:
XPR-10 models: both Equalizer Cables are the same length.
Overhead Assembly sheaves ARE NOT staggered.
XPR-10A models: have one short and one long Equalizer Cable.
Overhead Assembly sheaves ARE staggered.
16

HOSE ROUTING

17

CHALK LINE

OUTSIDE
BASEPLATE

OUTSIDE
BASEPLATE

FOR XPR-10 CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS
CHALK LINE

OUTSIDE
BASEPLATE

OUTSIDE
BASEPLATE

FOR XPR-10A CONFIGURATIONS USE NOTCHES TO ALIGN POSTS

STEP 4
(Site Layout)

Fig 4.1

STEP 5
(Installing the POWER SIDE post)

1. Determine which side of the lift will be the approach side.

NOTE:

OUR BENDPAK LIFTS ARE SUPPLIED WITH
INSTALLATION INSTRUCTIONS AND CONCRETE
FASTENERS MEETING THE CRITERIA AS
PRESCRIBED BY THE AMERICAN NATIONAL
STANDARD "AUTOMOTIVE LIFTS - SAFETY
REQUIREMENTS FOR CONSTRUCTION,
TESTING, AND VALIDATION" ANSI/ALI ALCTV-2011.
LIFT BUYERS ARE RESPONSIBLE FOR ANY
SPECIAL REGIONAL STRUCTURAL AND/OR
SEISMIC ANCHORING REQUIREMENTS
SPECIFIED BY ANY OTHER AGENCIES AND/OR
CODES SUCH AS THE UNIFORM BUILDING
CODE (UBC) AND/OR INTERNATIONAL
BUILDING CODE (IBC).

2. Now determine where the power unit will be located.
The POWER SIDE column has the power unit mounting
bracket attached to the side.
3. Use charts on pages12 and 13 to determine which lift
width layout you would like to use. Also, you can see image
above for reference.
4. Once a location is determined, use a carpenters chalk
line to layout an alignment line for the post locations. Keep
all dimensions square within 1/8” (3mm) or malfunctioning of
the lift can occur. (See Fig 4.1)
5. After the post locations are properly marked, use chalk
or crayon to make an outline of the posts on the floor at each
post location using the post base plates as a template.

1. Before proceeding, double check measurements and
make certain that the base plate of each post are aligned
with the chalk line.

6. CHECK ALL DIMENSIONS TWICE and make sure that
the layout is perfectly square.

18

2. Using the baseplate on the POWER SIDE post as a
guide, drill each anchor hole in the concrete approximately
4” deep for 10K models using a rotary hammer drill and 3/4”
concrete drill-bit. To ensure full holding power, do not ream
the hole or allow the drill to wobble. (See Fig. 5.1)

NOTE:

TO EASE INSTALLATION OF THE OVERHEAD
ASSEMBLY, IT HELPS TO KEEP THE ANCHOR
BOLTS LOOSE ON ONE OF THE POSTS UNTIL
THE OVERHEAD ASSEMBLY IS MOUNTED.

Fig 5.4
Fig 5.1

7. With the foot guards, shims and anchor bolts in place,
tighten by securing the nut to the base then turning 3-5 full
turns clockwise. DO NOT use an impact wrench for this
procedure. (See Fig. 5.5)

3. After drilling, remove dust thoroughly from each hole
making certain that the posts remain aligned with the
chalk line.
4. Assemble the washers and nuts on the anchors then
tap into each hole with a hammer until the washer rests
against the base plate. If shimming is required be sure
that enough threads are left exposed. (See Fig. 5.2)
Fig 5.2

Fig 5.5

STEP 6
(Installing the OFF SIDE post)
1. Position the OFF SIDE post at the designated chalk
locations and secure post to floor following the same
procedures as outlined in STEP 5; Paragraphs 1-6.

5. If shimming is required, insert the shims as necessary
under the base plate so that when the anchor bolts are
tightened, the posts will be plumb. (See Fig. 5.3)

NOTE:

TO EASE THE INSTALLATION OF THE OVERHEAD
ASSEMBLY, IT HELPS TO KEEP THE ANCHOR BOLTS
LOOSE ON ONE OF THE POSTS UNTIL THE
OVERHEAD ASSEMBLY IS MOUNTED.

STEP 7
(Mounting the Overhead Assembly)
NOTE:

IN ORDER TO ROUTE THE EQUALIZER CABLES
THE SHEAVES MUST BE REMOVED.

Fig 5.3
6. If installing the optional foot guards, place foot guards
on left and right side as shown. (See Fig 5.4)

1. Remove all of the equalizer cable sheaves in
preparation for the installation of the Overhead Assembly.

19

STEP 8
(Mounting the Hydraulic Power Unit)

Fig 7.1

Narrow Configuration

1. Attach the power unit to the POWER SIDE post. Install
the vibration dampener between the power unit and the
power unit mounting plate on the Power Side post, using
four M8 hex head bolts and nuts supplied. (See Fig 8.1)
Fig 8.1
Vibration Dampener
Wide Configuration
2. Adjust the Overhead Assembly width to match either
the Narrow or Wide configuration, and loosely tighten bolts.
(See Fig 7.1)
3. Using a lifting device, raise the Overhead Assembly
into position on top of the posts. Bolt Overhead Assembly
to the posts using the provided M10 hex head bolts, nuts
and washers.

M8 x1.25 x 35mm
hex head bolts, M8
flat washers and
M8 Nylock nuts
(Qty 4 ea)

Position Overhead
Assembly with microswitch bracket adjacent
to Power Side post

Overhead Assembly

2. Fill the reservoir with 10 WT. HYDRAULIC OIL OR
DEXRON ATF, (another option ISO-32 grade)
approximately four gallons. Make sure the funnel used
to fill the Power Unit is clean. Do not connect power unit
hydraulic hose assembly at this time.

Microswitch Bracket

3. The standard power unit for your lift is 220 volt, 60HZ,
single phase. All wiring must be performed by a certified
electrician only. SEE WIRING INSTRUCTIONS AFFIXED
TO MOTOR FOR PROPER WIRING INSTRUCTIONS.

Off Side Post

Power Side Post
ALL WIRING MUST BE PERFORMED BY A
LICENSED ELECTRICIAN.
Fig 7.2
4. YOU MUST POSITION THE SWITCH ENCLOSURE
ADJACENT TO POWER SIDE POST. (See Fig. 7.2)
5. Tighten the Overhead Assembly bolts.
DO NOT PERFORM ANY MAINTENANCE OR
INSTALLATION OF ANY COMPONENTS WITHOUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR PANEL
AND CANNOT BE RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.

IF THE ANCHOR BOLTS WERE LOOSENED TO
AID ON THE INSTALLATION OF THE TOP
TROUGH, TIGHTEN ANCHOR BOLTS AS
INDICATED IN STEP 5 ITEMS 4 - 7.

20

DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO POWER UNIT PUMP CAN OCCUR.
THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER
LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS NOT COVERED UNDER WARRANTY.
OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 °- 104° F.
ANY IMPROPER ELECTRICAL INSTALLATION MAY DAMAGE POWER UNIT
MOTOR AND RESULTING DAMAGE WILL NOT BE COVERED UNDER WARRANTY.
MOTOR CAN NOT RUN ON 50HZ WITHOUT A PHYSICAL CHANGE IN MOTOR.
USE A SEPARATE CIRCUIT BREAKER FOR EACH POWER UNIT.
PROTECT EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUIT BREAKER.
FOR 208-230 VOLT, SINGLE PHASE, USE A 25 AMP FUSE.
FOR 208-230 VOLT, THREE PHASE, USE A 20 AMP FUSE.
FOR 380-440 VOLT, THREE PHASE, USE A 15 AMP FUSE.

STEP 9
(Installing the Safeties and Safety Cable)
1. Install safety weldments on to each respective post.
(See Figs 9.1 - 9.2)

Torsion
Spring

Torsion
Springs

Safety
Cable

Safety
Clevis
Pin

Hairpin
Cotter
Hairpin
Cotter
Safety
Clevis
Pin
Power Side
Safety Weldment

Safety
Cable
Off Side Safety
Weldment

Fig 9.2
5. Route the cable the same way on the Power Side
going back down the post.
Fig 9.1

6. Route the cable over the top pin on the safety handle.
Insert the cable end through the hole on the threaded pin.
(See Fig 9.7)

2. From the Off Side post insert the non-looped end of
the safety cable through the hole located to the right of the
Off Side safety weldment. (See Fig 9.3)

7. Pull the slack out the safety cable and keep tension
on the cable as nuts are being tightened. Tighten jam
nuts on either side of the cable keeping the cable centered to the hole to secure it into place.
(See Fig 9.7)

3. Route the cable under the sheave and route it towards
the Overhead Assembly. (See Fig 9.4)
4. Route the cable through the Overhead Assembly’s
safety sheave(s) and across the lift. (See Figs 9.5 - 9.6)

21

XPR-10 Models

NOTE: Top plate cut away for clarity

Safety
Cable
ENSURE THAT BOTH THE POWER SIDE &
OFF SIDE SAFETIES ENGAGE PROPERLY
PRIOR TO LIFT OPERATION.

Fig 9.3
Insert non-looped
end of safety
cable through
hole in post

Fig 9.5
XPR-10A Models

NOTE: Top plate cut away for clarity

Safety
Cable

Slip looped end
over bottom pin
Fig 9.6

Route safety
cable the
hole in the
threaded pin

Route safety cable
under Off Side
safety sheave and up
towards Overhead
Assembly

NOTE: Post cut away
for clarity

Fig 9.4

Tighten jam
nuts ensuring
safety cable is
centered in hole

NOTE:

MAKE SURE TO KEEP THE SAFETY CABLE
CENTERED WHEN TIGHTENING JAM NUTS ON
SAFETY.

Fig 9.7

22

Route safety
cable over the top
pin of the Power
Side Safety
Weldment

STEP 10
(Installing Hydraulic Lines)

3. Route the Off Side cylinder hose (Crossover Hose)
up through the post and across the Overhead Assembly,
down the post and connect it to the bulkhead tee fitting.
(See Fig 10.1 and Fig 10.2)

Refer to illustration on Page 17.
FOR WIDE CONFIGURATION, A 13” EXTENSION
FOR SYMMETRIC MODELS OR AN 8” EXTENSION
FOR ASYMETRIC, MUST BE INSTALLED TO THE
CROSSOVER HOSE. A JIC TO JIC STRAIGHT
FITTING HAS BEEN PROVIDED TO CONNECT THE
CROSSOVER HOSE TO THE EXTENSION HOSE IN
THE PARTS BOX. (See Fig. 10.1 A)

WHEN THE CABLE ADJUSTING NUTS BOTTOM
OUT ON THE THREADED END OF THE CABLE
CONNECTOR AND THERE IS STILL SLACK IN THE
CABLES, THE CABLES HAVE STRETCHED
BEYOND THE SAFE USEFUL LENGTH AND NEED
TO BE REPLACED WITH FACTORY APPROVED
CABLE ASSEMBLIES. DO NOT PLACE WASHERS,
SPACERS OR OTHER DEVICES TO “SHORTEN”
THE EFFECTIVE CABLE LENGTH AS DAMAGE TO
THE LIFT OR INJURY TO PERSONS MAY OCCUR.

1. Install the bulkhead tee fitting into the Power Side
post. The through hole is located approximately 90 inches
from the floor on the back wall of the Power Side post.
Crossover
Hose

Crossover
Hose
Extension
Hose Fitting

Bulkhead
Fitting

Extension
Hose

STEP 11
(Routing the Equalizer Cables)

Power
Side
Hose

Refer to illustration on Page 16.
Fig 11.1

Bulkhead
Fitting

Fig 10.1 A

Fig 10.1 B

2. Connect the Power Side cylinder hose to the tee fitting. Be sure to route the hose through the retainer clips
inside the posts.

WHEN ROUTING THE HYDRAULIC HOSE
THROUGH THE POSTS, MAKE SURE TO ROUTE
THROUGH THE HOSE CLIPS WELDED INSIDE
EACH POST. MAKE SURE THAT THE HOSE IS
CLEAR OF ANY MOVING PARTS. IT MAY BE
NECESSARY TO TIE THE HOSE CLEAR BY USING
NYLON TIE STRAPS OR WIRE.
Route Crossover
Hose through hose
clips

MAKE SURE THAT THE SAFETY LOCKS ON EACH
POST ARE FULLY ENGAGED BEFORE
ATTEMPTING TO ROUTE EQUALIZER CABLES AND/
OR HOSES. CARRIAGES MUST BE EQUAL HEIGHT
FROM THE FLOOR BEFORE PROCEEDING.
1. Raise and lock each Carriage approximately 28”
above the ground. (See Fig. 11.1)

Fig 10.2

2. With the Carriages locked at 28” off the floor, route the
Equalizer Cables up to the Top Trough.
3. Route the cables through the sheave brackets and
reinstall the sheaves. (See Fig. 11.2)
Note: The sheaves should have been removed in Step 6.
4. Insert the threaded end of the cable through the hole
on top of the carriage. Place M18 washer and M18 Nylock
nut on threaded cable end. Tighten cable nuts until taut,

Microswitch
wire clips

23

STEP 12
(Installing Overhead Microswitch)

checking that both cables have equal tension.
(See Fig 11.3)
Equalizer Cables

XPR-10A
Short Cable
Here
MICROSWITCH WIRE MUST BE RUN THROUGH
CLIPS IN POST AND OVERHEAD ASSEMBLY.
FAILURE TO DO SO CAN CAUSE DAMAGE TO
LIFT OR TO VEHICLES.

Sheave
Brackets

1. Install the overhead Microswitch as shown below. Be
sure to keep wire clear of moving parts. (See Fig.12.1)
Sheaves

Fig. 11.2

Microswitch
Box

Threaded
Cable End
Threaded cable
end comes down
from Overhead
Assembly and
into hole on top of
carriage plate.

Microswitch

Cover
Fig. 12.1
Nylock
Nut

Note: Second Microswitch for 3 phase wired units ONLY.
3 phase Microswitch Kit can be found in the Power Unit
shipping box.

Fig. 11.3

2. Route Microswitch wire though the hole in Power
Side post with rubber grommet. Loosely position Power
Side safety cover and run other end of Microswitch wire
through hole with grommet in Power Side safety cover.
(See Fig. 12.2)

ALL WIRING MUST BE PERFORMED
BY A LICENSED ELECTRICIAN.

Fig. 12.2

Route Microswitch
wire thought holes
with grommets

DO NOT PERFORM ANY MAINTENANCE OR
INSTALLATION OF ANY COMPONENTS WITHOUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR AT
POWER PANEL AND CANNOT BE RE-ENERGIZED
UNTIL ALL MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.

24

Power Side
safety cover

3. Route wire up through post and across Overhead
Assembly through hole in Overhead Assembly into the
Microswitch box. (See Fig. 12.3)

2. Install the 90° fitting w/ O-ring into the power port of
the power unit. Use teflon tape on the pipe fittings ONLY.
Connect power unit hose assembly to the 90°
w/O-ring fitting on power unit. (See Fig. 13.2)

Microswitch
Wire

Power unit
hose assembly
Power unit
90° fitting with
O-ring

Microswitch
Wire Clips

Fig. 13.2
3. Connect other end of power unit hydraulic hose
assembly to the bulkhead fitting. (See Fig. 13.3)
Crossover
Hose

Power
Side
Post

Fig. 12.3

STEP 13
(Installing Power Unit Hose Assembly
and Power Side Safety Cover)

Bulkhead
fitting
Power
Side
Hose
Fig. 13.3

Power
Hose

POWER UNIT HYDRAULIC HOSE MUST BE ROUTED
THROUGH THE HOSE CLIPS IN POWER SIDE
SAFETY COVER. FAILURE TO DO SO CAN RESULT
IN PERSONAL INJURY OR DAMAGE TO THE LIFT.

4. After safeties have been adjusted and checked for
proper operation, install and tighten Power Side safety
cover and Off Side safety cover mounting bolts.
(See Fig. 13.4 and 13.5)

1. With Power Side safety cover loosely positioned route
power unit hydraulic hose through clips in Power Side
safety cover. (See Fig. 13.1)

Power unit
hose assembly

Route power
unit hydraulic
hose through
clips in Power
Side safety
cover

Screw

Microswitch
Wire

Power Side
safety cover

Power Side
Safety Cover

Screw
Fig. 13.1

25

Fig. 13.4

THE ARM RESTRAINT GEARS MUST BE
POSITIONED PROPERLY. CONFIRMATION OF
PROPER GEAR ENGAGEMENT MUST BE MADE
PRIOR TO THE OPERATION OF THE LIFT.
PERIODIC INSPECTION IS REQUIRED. FAILURE
TO INSPECT THE ARM RESTRAINT GEARS ON ALL
FOUR ARMS PROPERLY CAN RESULT IN DAMAGE
TO THE VEHICLE OR INJURY AND/OR DEATH.

Screw

4. Each arm restraint gear can be oriented in a Left
or Right configuration on the arms. Each arm and arm
restraint gear must be positioned in the proper location in
the lift head. (See Fig. 14.3 - 14.4)

Fig. 13.5

NOTE:

STEP 14
(Installing the Lift Arms)

LEFT AND RIGHT ARE DETERMINED WHEN FACING
THE INSIDE/OPEN SIDE OF THE LIFT POST.

1. Place the appropriate lift arm assembly in the lift
heads. (See Fig. 14.7 - 14.8)
2. Install the lift head pins into the lift head and through
the holes in the arm assembly. (See Fig. 14.1)
3. Install the snap ring into the groove in the lift head pin

Lift Head
Pin

Lift Head
Pin
Lift Head
Fig. 14.3

NOTE: Arm gears rings have
Left and Right orientations

Fig. 14.4
Snap
Ring

Snap
Ring
Fig. 14.1

on under side of the lift head. (See Fig. 14.2)

Lift Head
Pin

Lift Head
Pin
LEFT

RIGHT

5. Place each Gear Ring against the Lift Head Pin and
align the holes in the Gear Ring with the threaded holes
in the Arm Ears. Ensure that the teeth on the Gear Ring
mesh smoothly with the teeth on the gears of the Lift
Head. (See Fig. 14.5)
Snap
Ring

6. Verify the operation of the arm restraints by pulling
up on the key ring of the arm restraint pin. Pivot the arms
back and forth and test the operation of the arm restraint
pin in various positions. (See Fig. 14.6)

Fig. 14.2

26

7. Ensure that the arms do not move when a force of
approximately 100 pounds or less is applied laterally to
the fully extended arms.

Fig. 14.5

Lift Head
Pin

Arm Restraint
Gear Ring

NOTE:

EACH ARM RESTRAINT ASSEMBLY MUST BE
INSPECTED BEFORE EACH AND EVERY TIME THE
LIFT IS OPERATED.

Arm Ear
threaded holes

DO NOT OPERATE THE LIFT IF ANY OF THE FOUR
ARM RESTRAINT SYSTEMS ARE NOT
FUNCTIONING PROPERLY.

Fig. 14.6

REPLACE ANY BROKEN COMPONENTS OR
COMPONENTS WITH BROKEN TEETH ONLY WITH
AUTHORIZED OR APPROVED REPLACEMENT
PARTS.

Fig. 14.7

XPR-10/T: Triple Telescoping Arm Assembly
XPR-10-LP: Medium Arm Assembly

Approach

XPR-10/LP: Medium Arm Assembly
XPR-10T: Triple Telescoping Arm Assembly

Fig. 14.8

XPR-10A/T: Triple Telescoping Arm Assembly
XPR-10A-LP: Short Arm Assembly

Approach
XPR-10A/LP: Long Arm Assembly
XPR-10T: Triple Telescoping Arm Assembly

27

28

YOU MUST RE-INSTALL TOP CARRIAGE-STOP BOLT (SHOWN BELOW). TIGHTEN CARRIAGE-STOP BOLT
TO 2-3 FT.-LBS. OF TORQUE UPON FINAL INSTALLATION INSPECTION. THESE INSTRUCTIONS MUST BE
FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT. FAILURE TO COMPLY
WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND/OR DEATH AND/OR VOID
PRODUCT WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY
KIND, EXPRESSED OR IMPLIED RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT.

29

DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS
WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE
SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR
INSTALLATION PROCEDURES ARE COMPLETED.

IMPORTANT POWER-UNIT
INSTALLATION NOTES
n DO NOT run power unit without oil. Damage to pump can occur.
n The power unit must be kept dry. Damage to power unit caused by water or other liquids such as
detergents, acid etc., is not covered under warranty.
n Improper electrical connection can damage motor and will not be covered under warranty.
n Motor can not run on 50HZ without a physical change in motor.
n Use a separate breaker for each power unit.
n Protect each circuit with time delay fuse or circuit breaker.
n For 208-230 volt, single phase, use a 25 amp fuse.
n For 208-230 volt, three phase, use a 20 amp fuse.
n For 380-440 volt, three phase, use a 15 amp fuse.
Installation and adjustment.
DO NOT attempt to raise vehicle until a thorough operation check has been completed.

ALL WIRING MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN ONLY

Single Phase

Three Phase

SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR
FOR PROPER WIRING INSTRUCTIONS.
30

31

STEP 16
(Lift Start Up / Final Adjustments)

STEP 15
(Power Unit Connection)
1. Have a certified electrician run the power supply to
motor. Refer to the data plate found on the motor for
proper power supply and wire size.

DURING THE START-UP PROCEDURE, OBSERVE
ALL OPERATING COMPONENTS AND CHECK
FOR PROPER INSTALLATION AND ADJUSTMENT.
DO NOT ATTEMPT TO RAISE VEHICLE UNTIL A
THOROUGH OPERATIONAL CHECK HAS BEEN
COMPLETED.

RISK OF EXPLOSION

This equipment has internal arcing or parts that may spark
and should not be exposed to flammable vapors. Motor
should not be located in a recessed area or below floor
level. NEVER expose motor to rain or other damp
environments. DAMAGE TO MOTOR CAUSED BY
WATER IS NOT COVERED UNDER WARRANTY.

1. Make sure the power unit reservoir is full with four
(4) gallons of 10-WT hydraulic oil, Dexron-III automatic
or ISO 32 grade transmission fluid.

NOTE

2. Apply light axle grease to the inside of the posts where
the slide blocks glide.

NEVER OPERATE THE MOTOR ON LINE
VOLTAGE LESS THAN 208V. MOTOR DAMAGE
MAY OCCUR WHICH IS NOT COVERED UNDER
WARRANTY. HAVE A CERTIFIED ELECTRICIAN
RUN APPROPRIATE POWER SUPPLY TO MOTOR.
SIZE WIRE FOR 25 AMP CIRCUIT. SEE MOTOR
OPERATING DATA TABLE. USE SEPARATE
CIRCUIT FOR EACH POWER UNIT. PROTECT
EACH CIRCUIT WITH TIME DELAY FUSE OR
CIRCUIT BREAKER. FOR SINGLE PHASE 208-230V,
USE 25 AMP FUSE. THREE PHASE 208-240V,
USE 25 AMP FUSE. FOR THREE PHASE 400V AND
ABOVE, USE 15 AMP FUSE. ALL WIRING MUST
COMPLY WITH N.E.C. AND ALL LOCAL
ELECTRICAL CODES.

3. Test the power unit by pressing the push-button
switch. If the motor sounds like it is operating properly,
raise the lift and check all hose connections for leaks. If
the motor gets hot or sounds peculiar, stop and check all
electrical connections.
4. Before proceeding, double-check to make sure all
cables are properly positioned within the grooves of ALL
sheaves. Make sure all cable sheave retaining pins and/or
clips are secure.
5. Check to make sure that all safety locks are cleared and
free.

Fig 15.1

6. Continue to press the button to raise lift until the
cables get taut and the lift starts to move.
7. KEEP HANDS AND FEET CLEAR. Remove hands and
feet from any moving parts. Keep feet clear of lift when
lowering. Avoid pinch points.
8. Check all MAIN SAFETY LOCKS to make sure they
move freely and spring back to the lock position when
released. Lubricate all SAFETY PIVOT points with light
spray-oil.
9. Cycle the lift up and down a few times to ensure that
the safety locks are engaging uniformly and that the safety
release mechanisms are functioning. Re-adjust if
necessary.

32

POST-INSTALLATION CHECK-OFF

NOTE:

THERE WILL BE INITIAL STRETCHING OF THE
CABLES AND/OR WITH INCREASED LOADS.
ADJUST THE CABLES AS OUTLINED ABOVE A
WEEK AFTER FIRST USE, THEN EVERY THREE
TO SIX MONTHS THEREAFTER DEPENDING ON
USAGE AND/OR TO COMPENSATE FOR STRETCH.

n ­­
n
n­­
­­n
n
n
n
n­­
n­
n ­­
n ­­
n
n

Columns properly shimmed and stable
Anchor
­­
Bolts tightened
Pivot / Sheave Pins properly attached
Electric power supply confirmed
Cables
­­
adjusted properly
Safety
­­
Locks functioning properly
Check
­­
for hydraulic leaks
Oil level
L
­ ubrication of critical components
Check for overhead obstructions
All Screws, Bolts, and Pins securely fastened
Surrounding area clean
Operation, Maintenance and Safety Manuals
on site
n Perform an Operational Test with a typical vehicle

STEP 18
(Bleeding the Cylinders)

THE LIFT WILL MOVE DOWN WHEN BLEEDING
MAKE SURE ALL EQUIPMENT, PERSONNEL,
HANDS AND FEET ARE CLEAR FROM THE AREA.
1. After electrical power is connected and oil reservoir
is full, press button to raise lift.

STEP 17
(Lubrication)

2. Continue raising until lift cylinders fully extend to full
height. DO NOT continue pressing button after lift reaches full height. Damage to motor can occur if continued.

1. After installation and start-up has been completed,
lubricate lift components as described below.
(See Fig. 17.1)

3. Lower the lift only HALF WAY by pressing the
SAFETY RELEASE handle inward then pressing in the
DOWN lever on the power unit.
4. With the lift at half height, slowly loosen the BLEED
SCREWS located at the top of each cylinder to bleed
trapped air. DO NOT completely remove bleed screws.
Re-tighten after trapped air has escaped. (See Fig. 18.1)
Fig. 18.1

Cylinder
Bleed
Screw

DO NOT
completely
remove
Bleed Screw.
One full turn
should purge
trapped air.
5. Lower the lift completely by pressing the SAFETY
RELEASE handle inward then pressing the DOWN lever
on power unit. Wait five minutes and repeat bleeding
process one additional time.

Fig. 17.1

33

OPTIONAL EQUIPMENT­­­ INSTALLATION

34

OPTIONAL CRADLE AND SCREW PAD ADAPTERS

Optional Equipment available through your Authorized BendPak Dealer.

35

If the lift was provided with Lift Arm Foot Guards, install the shorter Foot Guard on the shorter
Arm Assembly and the longer Foot Guard on the longer Arm Assembly.
To install firmly squeeze the ends of the Foot Guard inwards and insert the ends underneath
the bent ends of the arm support. Release to allow the Foot Guard to spring into place.
Check to be sure that Foot Guard is firmly in place.
Repeat this step for each Arm Assembly Foot Guard.

Arm Support

36

STEP 19
(Operation Instructions)

• Shall display the lift manufacturer’s operating
instructions; ALI/SM 93-1, ALI Lifting It Right safety
manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI ALOIM-2000, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection and
Maintenance; and in the case of frame engaging lifts, ALI/
LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide
for Frame Engaging Lifts; in a conspicuous location in the
lift area convenient to the operator.

OWNER/EMPLOYER RESPONSIBILITIES
The Owner/Employer:
• Shall ensure that lift operators are qualified and that they
are trained in the safe use and operation of the lift using
the manufacturer’s operating instructions; ALI/SM01-1, ALI
Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips
card; ANSI/ALI ALOIM-2000, American National Standard
for Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; ALI/WL Series, ALI Uniform
Warning Label Decals/Placards; and in the case of frame
engaging lifts, ALI/LP-GUIDE, Vehicle
Lifting Points/Quick Reference Guide for Frame Engaging
Lifts.

• Shall provide necessary lockout/tagout means for energy
sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of Energy Sources, before
beginning any lift repairs.
• Shall not modify the lift in any manner without the prior
written consent of the manufacturer.

• Shall establish procedures to periodically inspect the
lift in accordance with the lift manufacturer’s instructions
or ANSI/ALI ALOIM-2000, American National Standard
for Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; and The Employer shall
ensure that lift inspectors are qualified and that they are
adequately trained in the inspection of the lift.
• Shall establish procedures to periodically maintain the
lift in accordance with the lift manufacturer’s instructions
or ANSI/ALI ALOIM-2000, American National Standard
for Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; and The Employer shall
ensure that lift maintenance personnel are qualified and
that they are adequately trained in the maintenance of the
lift.
• Shall maintain the periodic inspection and maintenance
records recommended by the manufacturer or ANSI/ALI
ALOIM-2000, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection and
Maintenance.

LIFT OPERATION SAFETY
• DAILY inspect your lift. Never operate if it malfunctions
or if it has broken or damaged parts. Use only qualified
lift service personnel and genuine BendPak parts to make
repairs.

• ALWAYS keep area around lift free of tools, debris,
grease and oil.
• NEVER overload lift. Capacity of lift is shown on
nameplate affixed to the lift.

• THOROUGHLY train all employees in use and care of
lift, using manufacturer’s instructions and “Lifting It Right”
and “Safety Tips” supplied with the lift.

• DO NOT stand in front of the vehicle while it is being
positioned in lift bay.

• NEVER allow unauthorized or untrained persons to
position vehicle or operate lift.

• DO NOT hit or run over lift arms or adapters. This could
damage lift or vehicle. Before driving vehicle into lift bay,
position arms and adapters to provide unobstructed
entrance onto lift.

• PROHIBIT unauthorized persons from being in shop
area while lift is in use.
• DO NOT permit anyone on lift or inside vehicle when it is
either being raised or lowered.

37

LIFT OPERATION SAFETY (CONT’D)

• ALWAYS load vehicle on lift carefully. Position the lift
adapters to contact at the vehicle manufacturer’s recommended lift points. Raise lift until adapters contact vehicle.
Check adapters for secure contact with vehicle. Raise lift
to desired working height. (See Fig.19.1)

WHEN LOWERING THE LIFT PAY CAREFUL
ATTENTION THAT ALL PERSONNEL AND
OBJECTS ARE KEPT CLEAR. ALWAYS KEEP A
VISUAL LINE OF SITE ON THE LIFT AT ALL TIMES.
ALWAYS MAKE SURE THAT ALL LOCKS ARE
DISENGAGED. IF ONE OF THE LOCKS
INADVERTENTLY LOCKS UPON DESCENT THE
VEHICLE MAY DISMOUNT CAUSING PERSONAL
INJURY OR DEATH.
• ALWAYS REMOVE tool trays, stands, etc. before
lowering lift.
• ALWAYS RELEASE safety locks before attempting to
lower lift.

Fig. 19.1
• DO NOT block open or override self-closing lift controls;
they are designed to return to the “Off” or Neutral position
when released.

• ALWAYS POSITION the lift arms and adapters to
provide an unobstructed exit before removing vehicle from
lift area.

• DO NOT remove or disable arm restraints.

TO RAISE THE LIFT

• ALWAYS remain clear of lift when raising or lowering
vehicles.

1. Before Loading: Lift must be fully lowered and service
bay clear of all personnel before the vehicle is brought on
lift with the swing arms set to the full drive-thru position.

• ALWAYS use safety stands when removing or installing
heavy components.
• DO NOT go under raised vehicle if safety locks are not
engaged.

TO AVOID PERSONAL INJURY AND/OR PROPERTY
DAMAGE, PERMIT ONLY TRAINED PERSONNEL TO
OPERATE LIFT. AFTER REVIEWING THESE
INSTRUCTIONS, PRACTICE USING LIFT CONTROLS
BY RUNNING THE LIFT THROUGH A FEW UNLOADED
CYCLES BEFORE LOADING VEHICLE ON LIFT.
ALWAYS LIFT THE VEHICLE USING ALL FOUR
ADAPTERS. NEVER RAISE JUST ONE END, ONE
CORNER, OR ONE SIDE OF VEHICLE.

VISUALLY CONFIRM THAT ALL PRIMARY SAFETY
LOCKS ARE ENGAGED BEFORE ENTERING WORK
AREA. SUSPENSION COMPONENTS USED ON
THIS LIFT ARE INTENDED TO RAISE AND LOWER
LIFT ONLY AND ARE NOT MEANT TO BE LOAD
HOLDING DEVICES. REMAIN CLEAR OF ELEVATED
LIFT UNLESS VISUAL CONFIRMATION IS MADE
THAT ALL PRIMARY SAFETY LOCKS ARE FULLY
ENGAGED AND THE LIFT IS LOWERED ONTO
THE SAFETY LOCKS, REFER TO INSTALLATION/
OPERATION MANUAL FOR PROPER SAFETY LOCK
PROCEDURES AND/OR FURTHER INSTRUCTION.

2. Loading: Swing arms under vehicle and position
adapters at vehicle manufacturer’s recommended lift
points. Use height extenders or optional frame-cradle
adapters when necessary to ensure good contact.
(See Fig 19.2 - 19.3)
3. Some vehicles may have the manufacturer's Service
Garage Lift Point locations identified by triangle shape
marks on the undercarriage (reference ANSI/SAE J21841992). Also, there may be a label located on the right front
door jamb area showing specific vehicle lift points.

• NEVER LEAVE LIFT IN ELEVATED CONDITION 		
unless all Safety Locks are engaged.
• AVOID excessive rocking of vehicle while on lift.
• ALWAYS CLEAR AREA if vehicle is in danger of falling.

38

LIFT OPERATION SAFETY (CONT’D)
Fig. 19.2

TYPICAL LIFTING POINTS

Fig. 19.3

MANY SPECIALTY OR MODIFIED VEHICLES
CANNOT BE RAISED ON A TWO-POST FRAME
ENGAGING LIFT. CONTACT VEHICLE
MANUFACTURER FOR RAISING OR JACKING
DETAILS.
4. Position vehicle for proper weight distribution arms
under vehicle to allow adapters to contact at the
manufacturer’s recommended pick up points.

NOTE:

ALLOW (2) SECONDS BETWEEN MOTOR STARTS.
FAILURE TO COMPLY MAY CAUSE MOTOR
BURNOUT.
6. Push the RAISE button or rotate the control switch on
the power unit.
7. Stop before making contact with vehicle. Check arm
restraint pins for engagement. If required, slightly move
arm to allow restraint gear and pawl to mesh. DO NOT
hammer arm restraint pin down as this will damage the
restraint gear teeth.

5. If the specific vehicle lift points are not identified, refer
to the VEHICLE CENTER OF BALANCE instructions
found on our website at:

8.

www.bendpak.com/support/balancing-safety/

39

Raise vehicle until tires clear the floor.

LIFT OPERATION SAFETY (CONT’D)
9. Stop and check adapters for secure contact at vehicle
manufacturer’s recommended lift points.
10. Continue to raise to desired height only if vehicle is
secure on lift.
WHEN LOWERING THE LIFT PAY CAREFUL
ATTENTION THAT ALL PERSONNEL AND OBJECTS
ARE KEPT CLEAR. ALWAYS KEEP A VISUAL LINE
OF SITE ON THE LIFT AT ALL TIMES. ALWAYS MAKE
SURE THAT ALL LOCKS ARE DISENGAGED. IF ONE
OF THE LOCKS INADVERTENTLY LOCKS ON DESCENT THE LIFT AND/OR VEHICLE MAY DISRUPT
CAUSING PERSONAL INJURY OR DEATH.

11. DO NOT go near or under a raised vehicle if all four
adapters are not in secure contact with vehicle at vehicle
manufacturer’s recommended lift points.

VISUALLY CONFIRM THAT ALL PRIMARY SAFETY
LOCKS ARE ENGAGED BEFORE ENTERING WORK
AREA.SUSPENSION COMPONENTS USED ON THIS
LIFT ARE INTENDED TO RAISE AND LOWER LIFT
ONLY AND ARE NOT MEANT TO BE LOAD HOLDING
DEVICES. REMAIN CLEAR OF ELEVATED LIFT
UNLESS VISUAL CONFIRMATION IS MADE THAT ALL
PRIMARY SAFETY LOCKS ARE FULLY ENGAGED
AND THE LIFT IS LOWERED ONTO THE SAFETY
LOCKS, REFER TO INSTALLATION /OPERATION
MANUAL FOR PROPER SAFETY.

WHILE USING LIFT

Always use safety stands as needed or when 		
removing or installing heavy components.

Remove all tools or other objects from the lift area.

2. Raise lift off safety locks.
3. Push safety lock release handle fully and hold.

Lower lift onto safety locks.

4. Push LOWERING valve handle to lower. Note: Both
SAFETY LOCK release and LOWERING valve handles
must be held down simultaneously to lower lift. Do not
override self-closing lift controls.
5. Remain clear of lift when lowering vehicle. Observe
pinch point warning decals.

CLEAR AREA if vehicle is in danger of falling.

6. Remove adapters from under vehicle and swing arms
to full drive-thru position before moving vehicle.

• DO NOT position yourself between a wall and the lift.
If the vehicle falls in that direction, you may be severely
injured or killed.

7. If lift is not operating properly, DO NOT use until
adjustment or repairs are made by qualified lift service
personnel.

• Before attempting to lift pickup trucks or other truck
frame vehicles, be sure that:
t
		
		
t
		
t
		
t
		
t
		

•

1.

• DO NOT enter work area or go under vehicle if safety
locks are not engaged.
•

Avoid excessive rocking of vehicle while on lift.

TO LOWER THE LIFT

12. Repeat entire loading and raising procedures if
required.
13.

•

Vehicle frame is strong enough to support its 		
weight and has not been weakened by
modification or corrosion.
Vehicle individual axle weight does not exceed 		
one-half lift capacity.
Adapters are in secure contact with frame at 		
vehicle manufacturers recommended lift points.
Vehicle is stable on lift and the center of gravity is
NOT off balance.
The overhead switch bar will contact the highest 		
point on the vehicle.

IF YOU ARE NOT COMPLETELY FAMILIAR WITH
AUTOMOTIVE LIFT MAINTENANCE PROCEDURES;
STOP AND CONTACT THE MANUFACTURER FOR
INSTRUCTIONS. TO AVOID PERSONAL INJURY,
PERMIT ONLY QUALIFIED PERSONNEL TO PERFORM MAINTENANCE ON THIS EQUIPMENT.

40

LIFT OPERATION SAFETY (CONT’D)
parts.

MAINTENANCE INSTRUCTIONS

•

•

Always keep bolts tight. Check periodically.

Weekly: Lubricate all sheave and rollers with general
purpose oil.

•

Always keep lift components clean.

•

•

Always if oil leakage is observed, call local service 		
representative.
Always call local service representative if electrical 		
problems develop.
Always replace ALL FAULTY PARTS before lift is put
back into operation.

•

Weekly: Check all cable connections, bolts and pins 		
to ensure proper mounting.
Monthly: Check equalizer cable tension. Adjust per lift
installation instructions.

•
•

•

Daily: Make a visual inspection of ALL MOVING 		
PARTS and check for excessive signs of wear.

•

Daily: Check safety locks to ensure they are in good
operating condition.

•

Daily: Check cables and sheaves for wear. Replace 		
worn parts as required with genuine BendPak parts.

•

Daily: Inspect adapters for damage or excessive 		
wear. Replace as required with genuine BendPak 		

•

Monthly: Lubricate locking latch shafts. Push latch 		
handle several times for oil to penetrate pivot points.

•

Every 3 Months: Check anchor bolt torque. Anchors 		
should be torqued to 90 ft/lbs.

•

Semi-Annually: Check fluid level of lift power unit and
refill if required per lift installation instructions.

•

Replace all caution, warning or safety related decals 		
on the lift if unable to read or missing. Reorder labels 		
from BendPak.

•

Refer to ANSI/ALI ALOIM booklet for periodic
inspection checklist and maintenance log sheet.

Make sure vehicle is neither front nor rear heavy and select the proper configuration for the vehicle to be
lifted (symmetric/asymmetric) as shown below. Center of balance should be midway between adapters.

41

TO RAISE LIFT

t
t

Read operating and safety manuals before using lift.
Always lift a vehicle according to the manufacturers recommended lifting points.
Position vehicle between posts.
Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads.
Use truck adapters as needed. Never exceed 9” of Pad height.
NEVER use lift pad assemblies without rubber slip over pads in place.
Raise the vehicle by depressing button until the vehicle just lifts off the ground. Re-check to make sure
the vehicle is secure and all locking pins are lock in place.
Raise vehicle to desired height. Lower vehicle onto nearest safety,
Always ensure safeties are engaged before any attempt is made to work on or near vehicle.

t
t
t
t
t
t

First raise the lift in order to disengage the safeties.
Release safeties by pushing on the safety handle.
Be sure tool trays, stands or personnel are cleared from under the vehicle.
Lower vehicle by activating lowering handle on power unit.
Before removing vehicle from lift; position lift arms and supports to provide an unobstructed exit.
NEVER, drive over lift arms.

t
t
t
t
t
t
t
t
t

Check all arm adjusting locks for proper operation.
Check all cables connections, bolts and pins to ensure proper mounting and torque.
Visually inspect safeties for proper operation.
Lubricate posts with grease.
Inspect all anchors bolts and retighten if necessary.
Check all posts for squareness and plumb.
Inspect all pivot arms pins making sure they are properly secure.
Check equalizer cable tension, and adjust if necessary.
If lift is equipped with over head microswitch, check for proper operation.

t
t
t
t
t
t		
t

1.
2.
3.
4.
5.
6.

TO LOWER THE LIFT

REQUIRED MONTHLY MAINTENANCE

If cement anchor bolts are loose or any component of the lift is found to be defective, DO NOT USE THE LIFT.
Never operate the lift with any person or equipment below the vehicle.
Never exceed the rated lift capacity.
Always ensure the safeties are engaged before any attempt is made to work on or near the vehicle.
Never leave lift in elevated position unless the safeties are engaged.
Do not permit electric motor to get wet! Motor damage caused by dampness is not covered under warranty.

NEVER LIFT ANY VEHICLE IN ANY MANNER WITH
LESS THAN ALL FOUR (4) ARMS. RATED CAPACITY OF
EACH LIFT ARM IS NO GREATER THAN ONE FOURTH
(1/4) OF THE OVERALL LIFT CAPACITY.
42

WIRE ROPE INSPECTION AND MAINTENANCE
t Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT
USE LIFT WITH DEFECTIVE / WORN CABLES.
t Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when
each wire strand is lubricated both internal and external. Excessive wear will shorten the life of the wire rope. The factory
suggested wire rope lubricant that penetrates to the core of the rope and provides long-term lubrication between each
individual strand is 90-WT gear oil or ALMASOL® Wire Rope Lubricant. In order to make sure that the inner layers of the rope
remain well lubricated, lubrication should be carried out at intervals not exceeding three months during operation.
­
t All sheaves and guide rollers in contact with the moving rope should be given regular visual checks for surface wear
and lubricated to make sure that they run freely. This operation should be carried out at appropriate intervals generally not
exceeding three months during operation. For all sheave axles, the factory recommends standard wheel bearing grease.
For all sheaves and/or guide rollers, the factory recommends 90-WT gear oil or similar heavy lubricant applied by any
method including pump / spray dispensing, brush, hand and/or swabbing.
.

HOW OFTEN TO INSPECT

t Lifting cables should be visually inspected at least once each day when in use, as suggested by American Petroleum
Institute (API) RP54 guidelines.
t

Any lifting cables that have met the criteria for removal must be immediately replaced.

WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES

t Lifting cables should be removed from service when you see six randomly distributed broken wires within any one lay
length, or three broken wires in one strand within one lay length.
­

t
t
t
t
­

OTHER REASONS TO REPLACE LIFTING CABLES

Corrosion that pits the wires and/or connectors.
Evidence of kinking, crushing, cutting, bird-caging or a popped core.
Wear that exceeds 10% of a wire’s original diameter.
Evidence of heat damage.

HOW TO FIND BROKEN WIRES

t The first step is to relax your rope to a stationary position and move the pick-up points off the sheaves. Clean the
surface of the rope with a cloth — a wire brush, if necessary — so you can see any breaks.
t

Flex the rope to expose any broken wires hidden in the valleys between the strands.

t Visually check for any broken wires. One way to check for crown breaks is to run a cloth along the rope to check for
possible snags.
t With an awl, probe between wires and strands and lift any wires that appear loose. Evidence of internal broken wires
may require a more extensive rope examination.

43

44

45

Safe Lift Operation

Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other
lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely
you can ensure that your shop is profitable, productive and safe.
Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.
TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO:
t Proper positioning of the vehicle on the lift arms. (See manufacturers minimize wheel base loading requirements.)
t

Use of the operating controls.

t

Understanding the lift capacity.

t

Proper use of jack stands or other load supporting devices.

t

Proper use, understanding and visual identification of safety lock devices and their operation.

t

Reviewing the safety rules.

t

Proper housekeeping procedures (lift area should be free of grease, oil, tools, equipment, trash, and other debris).

t

A daily inspection of the lift should be completed prior to its use. Safety devices, operating controls, lift arms and
other critical parts should be inspected prior to using the lift.

t

All maintenance and repairs of the lift should be completed by following the manufacturer’s requirements. Lift repair
parts should meet or exceed OEM specifications. Repairs should only be completed by a qualified lift technician.

t

The vehicle manufacturer’s recommendations should be used for spotting and lifting the vehicle.

LIFT OPERATION / SAFETY
t

It is important that you know the load limit. Be careful that you do not overload the lift . If you are unsure what the
load limit is, check the data plate found on one of the lift columns or contact the manufacturer.

t

The center of gravity should be followed closely to what the manufacturer recommends.

t

Always make sure you have proper overhead clearance. Additionally, check that attachments, ( vehicle signs,
campers, antennas, etc.) are not in the way.

t

Be sure that prior to the vehicle being raised, the doors, trunk, and hood are closed securely.

t

Prior to being raised, make sure there is no one standing closer than six feet from the lift.

t

After positioning the vehicle on the lift runways, set the emergency brake, make sure the ignition is off, the doors are
closed, overhead obstructions are cleared, and the transmission is in neutral.

t

Double check that the automatic chock devices are in position and then when the lift is raised, observe the chocks.

t

Put pads or adapters in the right position under the contact points that have been recommended.

t

The lift should be raised just until the vehicle’s wheels are about one foot off the ground. If contact with the vehicle is
uneven or it appears that the vehicle is not sitting secure, carefully lower the lift and readjust.

t

Always consider potential problems that might cause a vehicle to slip, i.e., heavy cargo, undercoating, etc.

t

Pay attention when walking under a vehicle that is up on the hydraulic lift.

46

t

DO NOT leave the controls while the lift is still in motion.

t

DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position.

t

DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered.

t

REMAIN CLEAR of lift when raising or lowering vehicle.

t

DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive
weight shift.

t

DO NOT lower the vehicle until people, materials, and tools are clear

t ALWAYS ENSURE that the safeties are engaged and lowered on to the safeties before any attempt is made to 		
work on or near vehicle.
t

Some vehicle maintenance and repair activities may cause the vehicle to shift. Follow the manufacturer’s guidelines
when performing these operations. The use of jack stands or alternate lift points may be required when completing
some repairs.

t

READ AND UNDERSTAND all safety warning procedures before operating lift.

t

KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering.
Avoid pinch points.

t

ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept away from work area.
Never let non-trained personnel come in contact with, or operate lift.

t

USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the
manufacturer.

t

DO NOT override self-closing lift controls.

t

CLEAR AREA if vehicle is on danger of falling.

t

STAY ALERT. Watch what you are doing. Use common sense. Be aware.

t

CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any condition that may
affect its operation. Do not use lift if any component is broken or damaged.

t

NEVER remove safety related components from the lift. Do not use lift if safety related components are damaged or
missing.

t

When the lift is being lowered, make sure everyone is standing at least six feet away.

t

Be sure there are no jacks, tools, equipment, left under the lift before lowering.

t

Always lower the vehicle down slowly and smoothly.

47

LIFT WILL NOT RAISE
POSSIBLE CAUSE
1. Air in oil, (1,2,8,13)
2. Cylinder binding, (9)
3. Cylinder leaks internally, (9)
4. Motor run backward under pressure, (11)
5. Lowering valve leaks, (3,4,6,10,11)
6. Motor runs backwards, (7,14,11)
7. Pump damaged, (10,11)
8. Pump won’t prime, (1,8,13,14,3,12,10,11)
9. Relief valve leaks, (10,11)
10. Voltage to motor incorrect, (7,14,11)
REMEDY
INSTRUCTION
1. Check for proper oil level. . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw
		
in the reservoir with the lift all the way down.
2. Bleed cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Installation Manual
3. Flush release valve to get rid of. . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing
possible contamination
it to run for 15 seconds.
4. Dirty oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . Replace oil with clean Dexron ATF.
5. Tighten all fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten fasteners to recommended torques.
6. Check for free movement of release. . . . . . . . . . . . . . . . . . . If handle does not move freely, replace bracket
		
or handle assembly.					
			
7. Check if motor is wired correctly. . . . . . . . . . . . . . . . . . . . . . .Compare wiring of motor to electrical diagram on
			 drawing.
8. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal around pump shaft.
9. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.
10. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.
11. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.
12. Check pump-mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . Bolts should be 15 to 18 ft. lbs.
13. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.
14. Check wall outlet voltages and wiring . . . . . . . . . . . . . . . . . Make sure unit and wall outlet are wired properly.

48

MOTOR WILL NOT RUN
POSSIBLE CAUSE
1. Fuse blown, (5,2,1,3,4)
2. Limit switch burned out, (1,2,3,4)
3. Microswitch burned out, (1,2,3,4)
4. Motor burned out, (1,2,3,4,6)
5. Voltage to motor incorrect, (2,1,8)
REMEDY 		INSTRUCTION
1. Check for correct voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .Compare supply voltage with voltage on motor 		
		
name tag. Check that the wire is sized correctly.
			N.E.C. table 310-12 requires AWG 10 for 25 Amps.
						
2. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . .Compare wiring of motor to electrical diagram on
			drawing.
3. Don’t use extension cords . . . . . . . . . . . . . . . . . . . . . . . . . .According to N.E.C. : “ The size of the conductors…
		
should be such that the voltage drop would not exceed
			3% to the farthest outlet for power…” Do not run motor
			at 115 VAC – damage to the motor will occur.
4.

Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replace with new part.

5.

Reset circuit breaker/fuse . . . . . . . . . . . . . . . . . . . . . . . . . .Reset circuit breaker/fuse.

6.

Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		Return unit for repair.

7.

See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Installation Manual.

8. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . Make sure unit and wall outlet is wired properly. Motor
			must run at 208/230 VAC.

LIFT LOWERS SLOWLY OR NOT AT ALL
POSSIBLE CAUSE
1. Cylinders binding, (1)
2. Release valve clogged, (5,4,2,3)
3. Pressure fitting too long, (6)
REMEDY 		INSTRUCTION
1. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.
2.

Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

3.

Return for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return for repair.

4. Check oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use clean 10-WT hydraulic oil, Dexron-III automatic
		
transmission fluid. If ATF is contaminated, replace
			with clean ATF and clean entire system.
5. Clean release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wash release valve in solvent and blow out with air.
6. Replace fitting with short thread lead . . . . . . . . . . . . . . . . . . . Replace fitting with short thread lead.

49

WILL NOT RAISE LOADED LIFT
POSSIBLE CAUSE
1. Air in oil, (1,2,3,4)
2. Cylinder binding, (5)
3. Cylinder leaks internally, (5)
4. Lift overloaded, (6,5)
5. Lowering valve leaks, (7,8,1,5,9)
6. Motor runs backwards, (10,12,9)
7. Pump damaged, (5,9)
8. Pump won’t prime, (1,2,3,4,5,11,9)
9. Relief valve leaks, (8,5,9)
10.	­Voltage to motor incorrect, (10,12,5)
REMEDY
INSTRUCTION
1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw in the
		
reservoir with the lift all the way down.
2. Check/Tighten inlet tubes . . . . . . . . . . . . . . . . . . . . . . . . . . Replace inlet hose assembly.
3. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal and install.
4. Bleed cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		See Installation Manual.
5. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.
6. Check vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		Compare weight of vehicle to weight limit of the lift.
7. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
		

Hold release handle down and start unit allowing it to
run for 15 seconds.

8. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.
9. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		Return unit for repair.
10. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . . Compare wiring of motor to electrical diagram on
			power unit drawing.
11. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.
12. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . Make sure unit and wall outlet is wired properly.

IMPORTANT

If vehicle becomes stranded in the air, follow all operation instructions as shown on pages 40, 42 and 48. If after
observing that all mechanical locks are released and the lift still fails move following all standard operating procedures,
immediately stop using the lift and contact factory or factory approved service center for further instructions.

50

LIFT WILL NOT STAY UP
POSSIBLE CAUSE
1. Air in oil, (1,2,3)
2. Check valve leaks, (6)
3. Cylinders leak internally, (7)
4. Lowering valve leaks, (4,5,1,7,6)
5. Leaking fittings, (8)
REMEDY 		
INSTRUCTION
1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw in the
		
reservoir with the lift all the way down.
2. Oil seal damaged and cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal around pump shaft.
3. Bleed cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to Installation Manual.
4. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		Hold release handle down and start unit allowing it to
			run for 15 seconds.
5. Replace with new valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new valve.
6. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		Return unit for repair.
7. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.
8. Check complete hydraulic system for leaks. . . . . . . . . . . . . . Tighten all hydraulics fittings and inspects all hoses.

Torque Recommendations
VALUES ARE STATED IN FOOT POUNDS (ft-lb)

SAE 0-1-2

SAE Grade 5

SAE Grade 8

SOCKET HEAD CAP SCREW

CLASS 4.8

CLASS 8.8

CLASS 10.9

CLASS 12.9

Bolt Size
(SAE)

Bolt Size
(Metric)

1/4-20

M6 x 1.0

6

10

14

13

5/16-18

M8 x 1.25

12

19

29

31.4

3/8-16

M10 x 1.50

20

33

47

62

32

54

78

7/16-14
1/2-13

M12 x 1.75

47

78

119

108

9/16-12

M14 x 2.00

69

114

169

173

5/8-11

M16 x 2.00

96

154

230

269

3/4-10

M18 x 2.50

155

257

380

372

7/8-9

M22 x 2.50

206

382

600

716

3/4 Anchor Bolts

75 MIN 110 MAX

51

52

53

1.
2.

6

3.

2

A

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930620 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

3
4

DIMENSIONS ARE IN MM

☺

PART
NUMBER
5245227
5250228
5210741
5215195
5905109
5905131
5905403
5905465
5905655
5905940
5930620

TM

07/05/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

DATE

DETAIL A
SCALE 1 : 12

TM

5

7

10

11

05/18/2015

SCALE: 1:30

5260457

SHEET 1 OF 2

G

REV

XPR-10 PRODUCTION
LIFT VER D
SIZE DWG. NO.

A

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

QTY REV
1
Q
1
F
2
J
2
H
1
-1
B
1
-1
-1
-1
-1
--

00689

DATE
EDITED BY ECO#
10/10/2014
TM
00663
11/24/2014
TM
00673

DESCRIPTION
XPR-10 LIFT SUPERSTRUCTURE
XPR-10 PARTS BOX
XPRXPR-9/9D/10
LOW PROFILE TRIPLE TELESCOPING ARM
ASSEMBLY
XPRXPR-9/9D/10
LOW PROFILE MEDIUM ARM ASSEMBLY
WARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
MAX CAP NRTL DANGER 10K
PRODUCT DATA LABEL
XPR-10 SERIAL TAG
NAME

8

9

REVISION
DESCRIPTION
UPDATED BOM REVISION
UPDATED BOM REVISIONS
ADDED 5905109, 5905131, 5905403, 5905465,
5905655, 5905940, 5930620, UPDATED BOM
REVISIONS

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11

G

REV
E
F

54

1.
2.

5

A

2

3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930620 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

3

DIMENSIONS ARE IN MM

☺

PART
NUMBER
5245227
5250228
5210741
5905109
5905131
5905403
5905465
5905655
5905940
5930620

TM

DATE

07/05/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

NAME

DETAIL A
SCALE 1 : 12

4

7

9

10

05/18/2015

TM

SCALE: 1:30

5260447

SHEET 1 OF 2

G

REV

XPR-10T PRODUCTION
LIFT VER D
SIZE DWG. NO.

A

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

QTY REV
1
Q
1
F
4
J
1
-1
B
1
-1
-1
-1
-1
--

00689

DATE
EDITED BY ECO#
10/09/2014
TM
00663
11/24/2014
TM
00673

DESCRIPTION
XPR-10 LIFT SUPERSTRUCTURE
PARTS BOX
XPR- LOWXPR-10
XPR-9/9D/10
PROFILE TRIPLE TELESCOPING ARM
ASSEMBLY
WARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
MAX CAP NRTL DANGER 10K
PRODUCT DATA LABEL
XPR-10 SERIAL TAG

6

8

REVISION
DESCRIPTION
UPDATED BOM REVISION
UPDATED BOM REVISIONS
ADDED 5905109, 5905131, 5905403, 5905465,
5905655, 5905940, 5930620, UPDATED BOM
REVISIONS

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10

G

REV
E
F

55

1.
2.

5

A

3.

2

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930620 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

3

PART
NUMBER
5245227
5250228
5215548
5905109
5905131
5905403
5905465
5905655
5905940
5930620

4

☺

DIMENSIONS ARE IN MM

TM

DATE

07/01/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

NAME

DETAIL A
SCALE 1 : 12

7

6

9

05/15/2015

SCALE: 1:30

5260438

SHEET 1 OF 2

H

REV

XPR-10-LP PRODUCTION
LIFT VER D
SIZE DWG. NO.

A

TITLE:

QTY REV
1
Q
1
F
4
L
1
1
B
1
1
1
1
1
-

00689

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

TM

DATE
EDITED BY ECO#
10/09/2014
TM
00663
11/25/2014
TM
00673

DESCRIPTION
XPR-10 LIFT SUPERSTRUCTURE
XPR-10 PARTS BOX
XPR-9/9D/10-LP
MEDIUM ARM ASSEMBLY
XPRWARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
MAX CAP NRTL DANGER 10K
PRODUCT DATA LABEL
XPR-10 SERIAL TAG

8

10

REVISION
DESCRIPTION
UPDATED BOM REVISIONS
UPDATED BOM REVISIONS
ADDED 5905109, 5905131, 5905403, 5905465,
5905655, 5905940, 5930620, UPDATED BOM
REVISIONS

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10

H

REV
F
G

56

1.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED.

2

3

1

NEXT ASSEMBLY
5260434
5260438
5260447
5260448
5260452
5260457

DIMENSIONS ARE IN MM

☺

DO NOT SCALE DRAWING

TM

NAME

DATE
01/22/2010

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

SCALE: 1:30

5245227

SHEET 1 OF 1

Q

REV

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

XPR-10 LIFT
SUPERSTRUCTURE
SIZE DWG. NO.

A

TITLE:

ECO#
00663
00673
00689

QTY REV
1
N
1
N
1
F

DATE
EDITED BY
10/08/2014
TM
11/24/2014
TM
05/14/2015
TM

DESCRIPTION
XPRXPR-7A/10/10A
POWER SIDE POST ASSEMBLY
XPRXPR-7A/10/10A
OFF SIDE POST ASSEMBLY
XPR-10 TOP TROUGH ASSEMBLY

REVISION
DESCRIPTION
UPDATED BOM REVISIONS
UPDATED BOM REVISIONS
UPDATED BOM REVISIONS

ITEM NO PART NUMBER
1
5215388
2
5215389
3
5210202

REV
N
P
Q

57

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT
HOSES AND CABLES IN REPRESENTATIONAL FORM
FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION
FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1.
2.
3.
4.
5.

NEXT ASSEMBLY
5260438
5260447
5260457

☺

DIMENSIONS ARE IN MM

DO NOT SCALE DRAWING

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11
12

TM

NAME

DATE

06/21/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:30

5250228

F

REV

SHEET 1 OF 2

XPR-10 PARTS BOX
SIZE DWG. NO.

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

D
E
D
D
B
D
C
A
B
A
D
-

REV
J
C
A
E
C
D
E
F
E
B
E
D

00689

00673

00663

ECO#

PART
DESCRIPTION
QTY
NUMBER
5174518
XPR CLEARFLOOR PARTS BAG
1
5505116
XPR-7/7A/9/10
LIFT HEAD PIN WELDMENT
4
XPR5595367
XPR-10 CABLE ASSEMBLY Ø10 x 10076mm DBST
2
XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x 2299mm
1
5570832
SB
5570017
XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB
1
5595047
XPR-7A/10/10A/7TR
Ø2.4 x 7747 SAFETY CABLE
1
XPRXPR5570038 XPR-7TR/10
HYDRAULIC HOSE ASSY Ø6.35 x 8015 SB
1
5210007
XPR POWER SIDE SAFEY ASSEMBLY
1
5210010
XPR OFF SIDE SAFETY WELDMENT
1
5715003
POWER UNIT VIBRATION DAMPENER
1
5215507
ROUND LIFT PAD ADAPTER ASSEMBLY
4
GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT
5730663
2
HEAD FOOT GUARD R.H.
GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT
5730664
2
HEAD FOOT GUARD L.H.
TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT GEAR
4
5736604
XPR CLEARFLOOR POWER SIDE SAFETY COVER
1
5600163
XPRXPR-7A/7TR/7TRFD/
9D/10/12/12FD/15/18C OFF SIDE
5210009
1
SAFETY COVER
5746389
GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)
4
MEDIUM LIFT PAD EXTENSION
5746390 GP/XPR/RJ/MD-6XP
4
(113mm LG.)
5746395 GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)
4
5545342
WASHER M18 FLAT
2
5535358
NUT M18 x 2.5 NL
2
5540281
C RING Ø38mm OD 5103-150
4
5746167
DOUBLE THREADED ROD M10 x 1.5 x 275
2
5716634
XPR MICROSWITCH COVER, PLASTIC
1
XPR5570176 XPR-9D/10 HYDRAULIC HOSE EXTENSION ASSY Ø6.35
1
x 330mm DS
5550095
FTG NPL -04 JIC x -04 JIC
1
5530307
AB 3/4" x 5"
12
5905151
SAFETY TIPS CARD ALI-ST 90
1
5900147
SAFETY MANUAL ALI / SM 93-1
1
ALIGN
OIM
OPERATION
INSPECTION
&
5900152
1
MAINTENANCE
5900280
ALI/LP FRAME ENGAGING LIFTS GUIDE
1
5900151
BENDPAK #90 WARRANTY CARD
1
XPR5900958
5900047
XPR-7A/10/10A INSTALLATION MANUAL
1
5525150
SPDT MICRO SWITCH;25A@125VAC
1
5525112
MICRO SWITCH COVER-5PA2
1
5520116
14-4 SJO UL 62 CABLE 300vac
3635mm*

REVISION
DESCRIPTION
DATE
EDITED BY
REPLACED 5700400 WITH 5716634, REMOVED
D
5215637 AND 5905326, UPDATED BOM
10/06/2014
TM
REVISION
E
UPDATED BOM REVISIONS
11/24/2014
TM
ADDED 5746389, REPLACED 5540129 WITH
5540281,
REMOVED
5905109,
5905131,
5905403,
F
05/15/2015
TM
5905465, 5905655, 5905940, 5930620, UPDATED
BOM REVISION

REV

58

12

13

15

22

8

23

14

10

24

34

35

19

18

31

29

28

36

7

11

32

25

4

2

33

30

26

5

5900958

1

6

3

XPR-

17

16

21

20

27

9

A

SCALE: 1:25

5250228

F

REV

SHEET 2 OF 2

XPR-10 PARTS BOX
SIZE DWG. NO.

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

59

1.

2

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED.

1

4

5
3

PART
NUMBER
5245044
5250003
5210369
5210171
5210170

☺

DIMENSIONS ARE IN MM

TM

NAME

DATE

10/08/2014

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:35

5260088

SIZE DWG. NO.

SHEET 1 OF 2

B

REV

XPR-10A PRODUCTION
LIFT VER E

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

DESCRIPTION
QTY REV
XPR-7A/10A LIFT SUPERSTRUCTURE
1
B
XPR-10A PARTS BOX
1
A
XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, R.H.
1
C
XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, L.H.
1
J
XPR-7A/10A LOW PROFILE TRIPLE TELESCOPING ARM
2
K
ASSEMBLY
DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5

REVISION
REV
DESCRIPTION
DATE
EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5260455 10/08/2014
TM
00663
REPLACED 5250056 WITH 5250003, UPDATED
B
11/24/2014
TM
00673
BOM REVISIONS

60

1.

2

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED.

1

4

5
3

PART
NUMBER
5245044
5250003
5215653
5215546
5215547

DIMENSIONS ARE IN MM

☺

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5

TM

NAME

DATE
10/08/2014

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:35

5260083

SIZE DWG. NO.

B
A
C
J
L

SHEET 1 OF 2

B

REV

XPR-10A-LP
PRODUCTION LIFT VER E

TITLE:

1
1
1
1
2

QTY REV

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

XPR-7A/10A LIFT SUPERSTRUCTURE
XPR-10A PARTS BOX
XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, R.H.
XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, L.H.
XPR-7A/10A-LP SHORT ARM ASSEMBLY

DESCRIPTION

REVISION
REV
DESCRIPTION
DATE
EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5260436 10/08/2014
TM
00663
REPLACED 5250056 WITH 5250003, UPDATED 11/24/2014
B
TM
00673
BOM REVISION

61

1.

2

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED.

1

4

5
3

6

PART
NUMBER
5245044
5250004
5215653
5215546
5215547
5210269

DIMENSIONS ARE IN MM

☺

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6

NAME

TM

DATE
10/07/2014

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:35

5260081

SIZE DWG. NO.

B
A
C
J
L
E

SHEET 1 OF 2

B

REV

XPR-10A-LP-168
PRODUCTION LIFT VER E

TITLE:

1
1
1
1
2
2

QTY REV

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

XPR-7A/10A LIFT SUPERSTRUCTURE
XPR-10A EXTENDED PARTS BOX
XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, R.H.
XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, L.H.
XPR-7A/10A-LP SHORT ARM ASSEMBLY
XPR-7/7TR/10 POST EXTENSION WELDMENT

DESCRIPTION

REVISION
REV
DESCRIPTION
DATE
EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5260432 10/07/2014
TM
00663
REPLACED 5250057 WITH 5250004, UPDATED 11/24/2014
B
TM
00673
BOM REVISIONS

62

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT
HOSES AND CABLES IN REPRESENTATIONAL FORM
FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION
FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1.
2.
3.
4.
5.

NEXT ASSEMBLY
5260083
5260088

☺

DIMENSIONS ARE IN MM

TM

NAME

DATE

11/28/2014

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:35

5250003

SHEET 1 OF 2

B

REV

XPR-10A PARTS BOX
SIZE DWG. NO.

TITLE:

E
D
D
B
D
C
B
A
-

D

REV
J
C
A
A
E
C
D
A
B
F
E
B
E
D

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

PART
DESCRIPTION
QTY
NUMBER
5174518
XPR CLEARFLOOR PARTS BAG
1
5505116
XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT
4
5595073 XPR-7A/10A CABLE ASSEMBLY Ø10 x 9999mm DBST
1
5595072 XPR-7A/10A CABLE ASSEMBLY Ø10 x 10115mm DBST
1
XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x
5570832
1
2299mm SB
5570017
XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB
1
5595047
XPR-7A/10/10A/7TR Ø2.4 x 7747 SAFETY CABLE
1
5570058 XPR-7A/10A HYDRAULIC HOSE ASSY Ø6.35 x 8090 SB
1
XPR-7A/10A HYDRAULIC HOSE EXTENSION ASSY
5570065
1
Ø6.35 x 203mm DS
5210007
XPR POWER SIDE SAFEY ASSEMBLY
1
5210010
XPR OFF SIDE SAFETY WELDMENT
1
5715003
POWER UNIT VIBRATION DAMPENER
1
5215507
ROUND LIFT PAD ADAPTER ASSEMBLY
4
GP-7/RTL-8000/XPR-7/9/10
POST
ASSEMBLY
LIFT
5730663
2
HEAD FOOT GUARD R.H.
GP-7/RTL-8000/XPR-7/9/10
POST
ASSEMBLY
LIFT
5730664
2
HEAD FOOT GUARD L.H.
TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT
5736604
4
GEAR
5600163
XPR CLEARFLOOR POWER SIDE SAFETY COVER
1
9D/10/12/12FD/15/18C OFF SIDE
5210009 XPR-7A/7TR/7TRFD/SAFETY
1
COVER
5746389
GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)
4
MEDIUM LIFT PAD EXTENSION
5746390 GP/XPR/RJ/MD-6XP
4
(113mm LG.)
5746395 GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)
4
5545342
WASHER M18 FLAT
2
5535358
NUT M18 x 2.5 NL
2
5540281
C RING Ø38mm OD 5103-150
4
5746167
DOUBLE THREADED ROD M10 x 1.5 x 275
2
5716634
XPR MICROSWITCH COVER, PLASTIC
1
5550095
FTG NPL -04 JIC x -04 JIC
1
5530307
AB 3/4" x 5"
12
5525150
SPDT MICRO SWITCH;25A@125VAC
1
5525112
MICRO SWITCH COVER-5PA2
1
5520116
14-4 SJO UL 62 CABLE 300vac
3635mm*
5905151
SAFETY TIPS CARD ALI-ST 90
1
5900147
SAFETY MANUAL ALI / SM 93-1
1
ALIGN
OIM
OPERATION
INSPECTION
&
5900152
1
MAINTENANCE
5900280
ALI/LP FRAME ENGAGING LIFTS GUIDE
1
5900151
BENDPAK #90 WARRANTY CARD
1
5900958
XPR5900047
XPR-7A/10/10A
INSTALLATION MANUAL
1
DO NOT SCALE DRAWING

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

15

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14

REVISION
REV
DESCRIPTION
DATE
EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5250003 11/28/2014
TM
00673
ADDED 5746389, REPLACED 5540129 WITH
REMOVED 5905109, 5905131,5905403, 05/15/2015
B 5540281,
TM
00689
5905465, 5905940, 5930630, UPDATED BOM
REVISION

63

15

25

14

16

17
10

26

29

2

12

21

19

24

31

30

13

1

9

6

11

18

4

27

35

8

37

34

33

32

3

36

7
5

20

23

22

28

SCALE: 1:25

5250003

B

REV

SHEET 2 OF 2

XPR-10A PARTS BOX
SIZE DWG. NO.

A

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

64

1.

4

14

C

B

3

24

18

21

20

DETAIL C
SCALE 1 : 4

DETAIL A
SCALE 1 : 12

15

16

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED.

A

E

6

25

NEXT ASSEMBLY
5250056
5250186
5250199
5250213
5250227
5250228

22

19

DETAIL E
SCALE 1 : 4

23

1

7

5

☺

DIMENSIONS ARE IN MM

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

10/22/2014

MR
CHECKED

DATE

02/11/2010

TM

NAME

11

12

8

13

2

00649
00663

00605

ECO#

A

SCALE: 1:30

5174518

J

REV

SHEET 1 OF 1

XPR CLEARFLOOR
PARTS BAG
SIZE DWG. NO.

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

DESCRIPTION
QTY REV
GP-7/PL-6000/XPR SERIES SAFETY CLEVIS PIN 2
A
XPR PLASTIC COVER BLOCK 105 x 80
2
C
NUT 9/16"-18 JN
1
FTG ELB -04 NPT L x -04 JIC
2
FTG ELB -06 JIC -06L ORB
1
FTG TEE -04JIC -04JIC -06JIC
1
MODEL#211 HAIR PIN/ LARGE
2
PHPS M6 x 1 x 10
4
WASHER, M12 FLAT WASHER
2
NUT M12 x1.75
2
RUBBER GROMMET, 3/4 I.D.
1
NUT M8 x 1.25 NL
4
A
HHB M8 x 1.25 x 25
4
WASHER M10 x Ø18 SL
4
NUT M10 x 1.5
4
HEX HEAD BOLT M10x1.25x35
4
2.5 WIRE DIA., Ø20.5 x 75 LG
4
A
STS M4.2 x 1.7 x 6
2
C WASHER SHIM FOR LIFTS
20
WASHER M10 x Ø20 FLAT
4
NUT M10 x 1.5 NL
4
ROTOR CLIP 12mm SS
1
BHS 6-32 x 1.25
2
HN 6-32
2
ROMEX CONNECTOR 3/8 #6623
2
-

DETAIL B
SCALE 1 : 12

DRAWN

PART NUMBER
5505001
5715196
5535022
5550113
5550183
5550003
5505350
5530261
5545347
5535354
5520001
5535001
5530010
5545200
5535998
5530760
5540075
5530750
5545535
5545341
5535013
5505031
5530115
5535190
5520140
DO NOT SCALE DRAWING

17

9

10

REVISION
DESCRIPTION
DATE
EDITED BY
ADDED (2) 5540075, REPLACED 5530314
WITH 5530261, REPLACED 5540001 WITH
5540075, UPDATED TITLE TO REFLECT WHERE 06/17/2013
TM
USED, UPDATED BOM REVISION AND NEXT
ASSEMBLIES
UPDATED BOM REVISION
06/02/2014
TM
REPLACED 5505113 WITH 5505001, UPDATED 10/06/2014
TM
NEXT ASSEMBLY

ITEM NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

H
J

G

REV

65

1.
2.

3.

2

A

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930635 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

8

1

4

5
3

7

NAME

9

TM

10/08/2014

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

DATE

DETAIL A
SCALE 1 : 12

12

11

SCALE: 1:35

5260086

SIZE DWG. NO.

A

REV
C
C
C
J
K
E
A
B
A
A
A
A

SHEET 1 OF 2

C

REV

XPR-10A-168
PRODUCTION LIFT VER E

TITLE:

QTY
1
1
1
1
2
2
1
1
1
1
1
1

10

00689

00673

ECO#
00663

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

DESCRIPTION
XPR-7A/10A LIFT SUPERSTRUCTURE
XPR-10A EXTENDED PARTS BOX
XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, R.H.
XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, L.H.
XPR-7A/10A LOW PROFILE TRIPLE TELESCOPING ARM
ASSEMBLY
XPR-7/7TR/10 POST EXTENSION WELDMENT
WARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
PRODUCT DATA LABEL
XPR-10A-168 SERIAL TAG

DIMENSIONS ARE IN MM

☺

PART
NUMBER
5245044
5250004
5210369
5210171
5210170
5210269
5905109
5905131
5905403
5905465
5905940
5930635

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11
12

6

REVISION
REV
DESCRIPTION
DATE
EDITED BY
A PRODUCTION RELEASE, DERIVED FROM 5260450 10/08/2014
TM
REPLACED 5250057 WITH 5250004, UPDATED
B
11/24/2014
TM
BOM REVISIONS
ADDED
5905109,
5905131,
5905403,
5905465,
C
05/15/2015
TM
5905940, 5930635, UPDATED BOM REVISIONS

66

1.
2.

6

A

3.

2

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930625 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

4

3

DIMENSIONS ARE IN MM

☺

PART
NUMBER
5245227
5250243
5210269
5215548
5905109
5905131
5905403
5905465
5905655
5905940
5930625

NAME

07/01/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

TM

DATE

DETAIL A
SCALE 1 : 12

11

05/15/2015

QTY REV
1
Q
1
F
2
E
4
L
1
1
B
1
1
1
1
1
-

SCALE: 1:35

5260434

SHEET 1 OF 2

H

REV

XPR-10-LP-168
PRODUCTION LIFT VER D
SIZE DWG. NO.

A

TITLE:

8

00689

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

9

TM

DATE
EDITED BY ECO#
10/08/2014
TM
00663
11/24/2014
TM
00673

DESCRIPTION
XPR-10 LIFT SUPERSTRUCTURE
XPR-10 EXTENDED PARTS BOX
XPR-7/7TR/10 POST EXTENSION WELDMENT
XPR-9/9D/10-LP MEDIUM ARM ASSEMBLY
WARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
MAX CAP NRTL DANGER 10K
PRODUCT DATA LABEL
XPR-10-168 SERIAL TAG
DRAWN

5

7

10

REVISION
DESCRIPTION
UPDATED BOM REVISIONS
UPDATED BOM REVISIONS
ADDED 5905109, 5905131, 5905403, 5905465,
5905655, 5905940, 5930625, UPDATED BOM
REVISIONS

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11

H

REV
F
G

67

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT
HOSES AND CABLES IN REPRESENTATIONAL FORM
FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION
FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1.
2.
3.
4.
5.

NEXT ASSEMBLY
5260081
5260086

☺

DIMENSIONS ARE IN MM

TM

NAME

DATE

11/28/2014

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:30

5250004

SHEET 1 OF 2

C

REV

XPR-10A EXTENDED
PARTS BOX
SIZE DWG. NO.

TITLE:

E
D
D
B
D
C
A
B
A
A
-

D

E
C
D
A
F
E
B
E
D

REV
J
C
A
A
B

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

PART
DESCRIPTION
QTY
NUMBER
5174218
XPR CLEARFLOOR EXTENDED PARTS BAG
1
5505116
XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT
4
5595837 XPR-7A/10A EXTENDED CABLE ASSY Ø10 x 11219mm DBST
1
5595923 XPR-7A/10A EXTENDED CABLE ASSY Ø10 x 11335mm DBST
1
HOSE EXTENSION ASSY Ø6.35 x
1
5570065 XPR-7A/10A HYDRAULIC
203mm DS
HOSE ASSY Ø6.35 x
5570832 XPR CLEARFLOOR HYDRAULIC
1
2299mm SB
5570017
XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB
1
5595104 XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY CABLE
1
XPR-7A/10A EXTENDED HYDRAULIC HOSE ASSY Ø6.35 x 9308
1
5570059
SB
5210007
XPR POWER SIDE SAFEY ASSEMBLY
1
5210010
XPR OFF SIDE SAFETY WELDMENT
1
5715003
POWER UNIT VIBRATION DAMPENER
1
5215507
ROUND LIFT PAD ADAPTER ASSEMBLY
4
GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT
5730663
2
HEAD FOOT GUARD R.H.
GP-7/RTL-8000/XPR-7/9/10
POST
ASSEMBLY
LIFT
5730664
2
HEAD FOOT GUARD L.H.
TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT
5736604
4
GEAR
5600163
XPR CLEARFLOOR POWER SIDE SAFETY COVER
1
XPR-7A/7TR/7TRFD/ 9D/10/12/12FD/15/18C OFF SIDE
5210009
1
SAFETY COVER
5746389
GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)
4
5746390 GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION
4
(113mm LG.)
5746395 GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)
4
5545342
WASHER M18 FLAT
2
5535358
NUT M18 x 2.5 NL
2
5540281
C RING Ø38mm OD 5103-150
4
5746167
DOUBLE THREADED ROD M10 x 1.5 x 275
2
5716634
XPR MICROSWITCH COVER, PLASTIC
1
5550095
FTG NPL -04 JIC x -04 JIC
1
5530307
AB 3/4" x 5"
12
5905151
SAFETY TIPS CARD ALI-ST 90
1
5900147
SAFETY MANUAL ALI / SM 93-1
1
ALIGN
OIM
OPERATION
INSPECTION
&
5900152
1
MAINTENANCE
5900280
ALI/LP FRAME ENGAGING LIFTS GUIDE
1
5900151
BENDPAK #90 WARRANTY CARD
1
5900958
5900047
XPR-7A/10/10A INSTALLATION MANUAL
1
5525150
SPDT MICRO SWITCH;25A@125VAC
1
5525112
MICRO SWITCH COVER-5PA2
1
5520116
14-4 SJO UL 62 CABLE 300vac
4275mm*
DO NOT SCALE DRAWING

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

15

6
7
8
9
10
11
12
13
14

ITEM
NO
1
2
3
4
5

REVISION
REV
DESCRIPTION
DATE
EDITED BY ECO#
A PRODUCTION RELEASE,DERIVED FROM 5250057 11/28/2014
TM
00673
ADDED 5746389, REPLACED 5540129 WITH
5540281,
REMOVED
5905109,
5905131,
5905940,
B
05/15/2015
TM
00689
5905635, 5905465, 5905403, UPDATED BOM
REVISION

68

15

17

25

10

16

14

26

2

12

30

33

35

21

19

24

37

36

34

29

5

6

32

31

1

13

27

9

7

11

20

8

4

3

23

22

28

18

SCALE: 1:25

5250004

C

REV

SHEET 2 OF 2

XPR-10A EXTENDED
PARTS BOX
SIZE DWG. NO.

A

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

69

1.
2.

7

2

A

3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930625 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

4
5

3

PART
NUMBER
5245227
5250243
5210269
5210741
5215195
5905109
5905131
5905403
5905465
5905655
5905940
5930625

☺

DIMENSIONS ARE IN MM

NAME

TM

07/05/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

DATE

DETAIL A
SCALE 1 : 12

05/18/2015

9

8

11

TM

SCALE: 1:35

5260452

SHEET 1 OF 2

G

REV

XPR-10-168
PRODUCTION LIFT VER D
SIZE DWG. NO.

A

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

QTY REV
1
Q
1
F
2
E
2
J
2
H
1
A
1
B
1
A
1
A
1
A
1
A
1
A

00689

DATE
EDITED BY ECO#
10/09/2014
TM
00663
11/24/2014
TM
00673

DESCRIPTION
XPR-10 LIFT SUPERSTRUCTURE
XPR-10 EXTENDED PARTS BOX
XPR-7/7TR/10 POST EXTENSION WELDMENT
XPR-9/9D/10 LOW PROFILE TRIPLE TELESCOPING ARM
ASSEMBLY
XPR-9/9D/10 LOW PROFILE MEDIUM ARM ASSEMBLY
WARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
MAX CAP NRTL DANGER 10K
PRODUCT DATA LABEL
XPR-10-168 SERIAL TAG

6

10

12

REVISION
DESCRIPTION
UPDATED BOM REVISION
UPDATED BOM REVISIONS
ADDED 5905109, 5905131, 5905403, 5905465,
5905655, 5905940, 5930625, UPDATED BOM
REVISIONS

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11
12

G

REV
E
F

70

3.

1.
2.

2

6

A

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930625 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

4

DIMENSIONS ARE IN MM

☺

PART
NUMBER
5245227
5250243
5210269
5210741
5905109
5905131
5905403
5905465
5905655
5905940
5930625

3

NAME

TM

07/05/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

DATE

DETAIL A
SCALE 1 : 12

05/18/2015

8

10

11

TM

SCALE: 1:35

5260448

SHEET 1 OF 2

G

REV

XPR-10T-168
PRODUCTION LIFT VER D
SIZE DWG. NO.

A

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

QTY REV
1
Q
1
F
2
E
4
J
1
-1
B
1
-1
-1
-1
-1
--

00689

DATE
EDITED BY ECO#
10/09/2014
TM
00663
11/24/2014
TM
00673

DESCRIPTION
XPR-10 LIFT SUPERSTRUCTURE
XPR-10 EXTENDED PARTS BOX
XPR-7/7TR/10 POST EXTENSION WELDMENT
XPR-9/9D/10 LOW PROFILE TRIPLE TELESCOPING ARM
ASSEMBLY
WARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
MAX CAP NRTL DANGER 10K
PRODUCT DATA LABEL
XPR-10-168 SERIAL TAG

5

7

9

REVISION
DESCRIPTION
UPDATED BOM REVISION
UPDATED BOM REVISIONS
ADDED 5905109, 5905131, 5905403, 5905465,
5905655, 5905940, 5930625, UPDATED BOM
REVISIONS

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11

G

REV
E
F

71

1.
2.

6

A

3.

2

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.
SEE ATTACHED LABEL PLACEMENT SHEET.
5930625 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

4

3

DIMENSIONS ARE IN MM

☺

PART
NUMBER
5245227
5250243
5210269
5215548
5905109
5905131
5905403
5905465
5905655
5905940
5930625

NAME

07/01/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

TM

DATE

DETAIL A
SCALE 1 : 12

11

05/15/2015

QTY REV
1
Q
1
F
2
E
4
L
1
1
B
1
1
1
1
1
-

SCALE: 1:35

5260434

SHEET 1 OF 2

H

REV

XPR-10-LP-168
PRODUCTION LIFT VER D
SIZE DWG. NO.

A

TITLE:

8

00689

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

9

TM

DATE
EDITED BY ECO#
10/08/2014
TM
00663
11/24/2014
TM
00673

DESCRIPTION
XPR-10 LIFT SUPERSTRUCTURE
XPR-10 EXTENDED PARTS BOX
XPR-7/7TR/10 POST EXTENSION WELDMENT
XPR-9/9D/10-LP MEDIUM ARM ASSEMBLY
WARNING ALI/WL 101
2 POST DECAL KIT, LESS ALI
MAX CAP DANGER 10K
MANUFACTURER LABEL
MAX CAP NRTL DANGER 10K
PRODUCT DATA LABEL
XPR-10-168 SERIAL TAG
DRAWN

5

7

10

REVISION
DESCRIPTION
UPDATED BOM REVISIONS
UPDATED BOM REVISIONS
ADDED 5905109, 5905131, 5905403, 5905465,
5905655, 5905940, 5930625, UPDATED BOM
REVISIONS

DO NOT SCALE DRAWING

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11

H

REV
F
G

72

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT
HOSES AND CABLES IN REPRESENTATIONAL FORM
FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION
FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1.
2.
3.
4.
5.

NEXT ASSEMBLY
5260434
5260448
5260452

☺

DIMENSIONS ARE IN MM

DO NOT SCALE DRAWING

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

13

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11
12

TM

DATE

07/01/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

NAME

00689

00673

00663

ECO#

A

SCALE: 1:30

5250243

F

REV

SHEET 1 OF 2

XPR-10 EXTENDED
PARTS BOX
SIZE DWG. NO.

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

PART
DESCRIPTION
QTY
REV
NUMBER
5174218
XPR CLEARFLOOR EXTENDED PARTS BAG
1
J
5505116
XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT
4
C
XPR-10 EXTENDED CABLE ASSY Ø10 x 11296mm DBST
5595368
2
A
XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x
5570832
1
E
2299mm SB
XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB
1
C
5570017
1
D
5595104 XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY CABLE
XPR-7TR/10 EXTENDED HYDRAULIC HOSE ASSY Ø6.35
5570005
1
D
x 9233 SB
5210007
XPR POWER SIDE SAFEY ASSEMBLY
1
F
5210010
XPR OFF SIDE SAFETY WELDMENT
1
E
5715003
POWER UNIT VIBRATION DAMPENER
1
B
5215507
ROUND LIFT PAD ADAPTER ASSEMBLY
4
E
GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT
5730663
2
D
HEAD FOOT GUARD R.H.
GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT
5730664
2
D
HEAD FOOT GUARD L.H.
TWO
POST
LIGHT
DUTY
BOLT
ON
ARM
RESTRAINT
5736604
4
E
GEAR
5600163
XPR CLEARFLOOR POWER SIDE SAFETY COVER
1
D
XPR-7A/7TR/7TRFD/ 9D/10/12/12FD/15/18C OFF SIDE
5210009
1
D
SAFETY COVER
5746389
GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)
4
B
GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION
5746390
4
D
(113mm LG.)
5746395 GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)
4
C
5545342
WASHER M18 FLAT
2
5535358
NUT M18 x 2.5 NL
2
5540281
C RING Ø38mm OD 5103-150
4
A
5746167
DOUBLE THREADED ROD M10 x 1.5 x 275
2
B
5525150
SPDT MICRO SWITCH;25A@125VAC
1
A
5525112
MICRO SWITCH COVER-5PA2
1
5520116
14-4 SJO UL 62 CABLE 300vac
4275mm* 5716634
XPR MICROSWITCH COVER, PLASTIC
1
A
5570176 XPR-9D/10 HYDRAULIC HOSE EXTENSION ASSY Ø6.35
1
D
x 330mm DS
5550095
FTG NPL -04 JIC x -04 JIC
1
5530307
AB 3/4" x 5"
12
5905151
SAFETY TIPS CARD ALI-ST 90
1
5900147
SAFETY MANUAL ALI / SM 93-1
1
ALIGN
OIM
OPERATION
INSPECTION
&
5900152
1
MAINTENANCE
5900280
ALI/LP FRAME ENGAGING LIFTS GUIDE
1
5900151
BENDPAK #90 WARRANTY CARD
1
5900958
5900047
XPR-7A/10/10A INSTALLATION MANUAL
1
-

REVISION
DESCRIPTION
DATE
EDITED BY
REPLACED 5700400 WITH 5716634, REMOVED
D
5215637 AND 5905326, UPDATED BOM
10/06/2014
TM
REVISIONS
E
UPDATED BOM REVISIONS
11/24/2014
TM
ADDED 5746389, REPLACED 5540129 WITH
5540281,
REMOVED
5905109,
5905131,
5905403,
F
05/15/2015
TM
5905465, 5905655, 5905940, 5930625, UPDATED
BOM REVISION

REV

73

1.
2.
3.
4.
5.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT
THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT
HOSES AND CABLES IN REPRESENTATIONAL FORM
FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION
FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

NEXT ASSEMBLY
5260434
5260448
5260452

☺

DIMENSIONS ARE IN MM

DO NOT SCALE DRAWING

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

13

ITEM
NO
1
2
3
4
5
6
7
8
9
10
11
12

TM

DATE

07/01/2013

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

NAME

00689

00673

00663

ECO#

A

SCALE: 1:30

5250243

F

REV

SHEET 1 OF 2

XPR-10 EXTENDED
PARTS BOX
SIZE DWG. NO.

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

PART
DESCRIPTION
QTY
REV
NUMBER
5174218
XPR CLEARFLOOR EXTENDED PARTS BAG
1
J
5505116
XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT
4
C
XPR-10 EXTENDED CABLE ASSY Ø10 x 11296mm DBST
5595368
2
A
XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x
5570832
1
E
2299mm SB
XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB
1
C
5570017
1
D
5595104 XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY CABLE
XPR-7TR/10 EXTENDED HYDRAULIC HOSE ASSY Ø6.35
5570005
1
D
x 9233 SB
5210007
XPR POWER SIDE SAFEY ASSEMBLY
1
F
5210010
XPR OFF SIDE SAFETY WELDMENT
1
E
5715003
POWER UNIT VIBRATION DAMPENER
1
B
5215507
ROUND LIFT PAD ADAPTER ASSEMBLY
4
E
GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT
5730663
2
D
HEAD FOOT GUARD R.H.
GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT
5730664
2
D
HEAD FOOT GUARD L.H.
TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT
5736604
4
E
GEAR
5600163
XPR CLEARFLOOR POWER SIDE SAFETY COVER
1
D
9D/10/12/12FD/15/18C OFF SIDE
5210009 XPR-7A/7TR/7TRFD/SAFETY
1
D
COVER
5746389
GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)
4
B
5746390 GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION
4
D
(113mm LG.)
5746395 GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)
4
C
5545342
WASHER M18 FLAT
2
5535358
NUT M18 x 2.5 NL
2
5540281
C RING Ø38mm OD 5103-150
4
A
5746167
DOUBLE THREADED ROD M10 x 1.5 x 275
2
B
5525150
SPDT MICRO SWITCH;25A@125VAC
1
A
5525112
MICRO SWITCH COVER-5PA2
1
5520116
14-4 SJO UL 62 CABLE 300vac
4275mm* 5716634
XPR MICROSWITCH COVER, PLASTIC
1
A
XPR-9D/10 HYDRAULIC HOSE EXTENSION ASSY Ø6.35
5570176
1
D
x 330mm DS
5550095
FTG NPL -04 JIC x -04 JIC
1
5530307
AB 3/4" x 5"
12
5905151
SAFETY TIPS CARD ALI-ST 90
1
5900147
SAFETY MANUAL ALI / SM 93-1
1
ALIGN
OIM
OPERATION
INSPECTION
&
5900152
1
MAINTENANCE
5900280
ALI/LP FRAME ENGAGING LIFTS GUIDE
1
5900151
BENDPAK #90 WARRANTY CARD
1
5900958
5900047
XPR-7A/10/10A INSTALLATION MANUAL
1
-

REVISION
DESCRIPTION
DATE
EDITED BY
REPLACED 5700400 WITH 5716634, REMOVED
D
5215637 AND 5905326, UPDATED BOM
10/06/2014
TM
REVISIONS
E
UPDATED BOM REVISIONS
11/24/2014
TM
ADDED 5746389, REPLACED 5540129 WITH
5540281,
REMOVED
5905109,
5905131,
5905403,
F
05/15/2015
TM
5905465, 5905655, 5905940, 5930625, UPDATED
BOM REVISION

REV

74

DETAIL C
SCALE 1 : 6

25

DETAIL A
SCALE 1 : 15

14

15

18

24
23

19

21

26

4

A

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED.

1.

16

6

10

17

B

C

27

28

22

NEXT ASSEMBLY
5250214
5250222
5250223
5250057
5250242
5250243

7

5

20

☺

DIMENSIONS ARE IN MM

DO NOT SCALE DRAWING

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

10/22/2014

MR
CHECKED

DATE

01/26/2010

TM

DRAWN

NAME

11

8

12

A

SCALE: 1:30

5174218

SIZE DWG. NO.

REV
A
C
A
-

SHEET 1 OF 1

J

REV

XPR CLEARFLOOR
EXTENDED PARTS BAG
TITLE:

QTY
2
2
1
2
1
1
2
4
2
10
1
4
4
4
4
4
8
16
8
4
2
20
4
4
1
2
2
2

00663

00649

00605

ECO#

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

DESCRIPTION
GP-7/PL-6000/XPR SERIES SAFETY CLEVIS PIN
XPR PLASTIC COVER BLOCK 105 x 80
NUT 9/16"-18 JN
FTG ELB -04 NPT L x -04 JIC
FTG ELB -06 JIC -06L ORB
FTG TEE -04JIC -04JIC -06JIC
MODEL#211 HAIR PIN/ LARGE
PHPS M6 x 1 x 10
WASHER, M12 FLAT WASHER
NUT M12 x1.75
RUBBER GROMMET, 3/4 I.D.
NUT M8 x 1.25 NL
HHB M8 x 1.25 x 25
WASHER M10 x Ø18 SL
NUT M10 x 1.5
HEX HEAD BOLT M10x1.25x35
WASHER, M12 SPRING LOCK
WASHER M12 x Ø37 x 3mm
HHB M12 x 1.75 x 35mm
2.5 WIRE DIA., Ø20.5 x 75 LG
STS M4.2 x 1.7 x 6
C WASHER SHIM FOR LIFTS
NUT M10 x 1.5 NL
WASHER M10 x Ø20 FLAT
ROTOR CLIP 12mm SS
BHS 6-32 x 1.25
HN 6-32
ROMEX CONNECTOR 3/8 #6623

DETAIL B
SCALE 1 : 12

13

REVISION
DESCRIPTION
DATE
EDITED BY
ADDED (2) 5540075, REPLACED 5530314 WITH
5530261, REPLACED 5540001 WITH 5540075,
06/27/2013
TM
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISION AND NEXT ASSEMBLIES
REPLACED 5545251 WITH 5545500, REPLACED
(8) 5545347 WITH 5545027, ADDED (8) 5545027, 04/23/2014
TS
UPDATED BOM REVISION
REPLACED 5505113 WITH 5505001, UPDATED
10/06/2014
TM
NEXT ASSEMBLY

ITEM NO PART NUMBER
1
5505001
2
5715196
3
5535022
4
5550113
5
5550183
6
5550003
7
5505350
8
5530261
9
5545347
10
5535354
11
5520001
12
5535001
13
5530010
14
5545200
15
5535998
16
5530760
17
5545201
18
5545027
19
5530076
20
5540075
21
5530750
22
5545535
23
5535013
24
5545341
25
5505031
26
5530115
27
5535190
28
5520140

1

2

J

H

G

REV

75

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED.

1.

3

1

NEXT ASSEMBLY
3ph POWER
UNIT BOX

SIZE:

MATERIAL:

-----

DIMENSIONS ARE IN MM

☺

DO NOT SCALE DRAWING

EDITED BY
TM
TS

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

--

-CHECKED

DATE
12/10/2013
TM

NAME

A

SCALE: 1.5:1

5215639

SHEET 1 OF 1

B

REV

XPR CLEARFLOOR 3ph
MICROSWITCH KIT
SIZE DWG. NO.

TITLE:

QTY REV
1
A
1
2
-

ECO#
00605
00649

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

DESCRIPTION
SPDT MICRO SWITCH;25A@125VAC
MICRO SWITCH COVER-5PA2
BHS 6-32 x 2.5
DRAWN

ITEM NO PART NUMBER
1
5525150
2
5525112
3
5530109

2

REVISION
REV
DESCRIPTION
DATE
A
PRODUCTION RELEASE
12/10/2013
B
REPLACED 5525110 WITH 5525150
04/28/2014

76

1.
2.
3.

13

4

8

3

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
THREAD 5535358 ONTO CABLES WITH 5545342 FOR SHIPMENT
(*) 5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1
7

NEXT ASSEMBLY
LIFT ACCESSORY

5

6

NAME

DATE

12

11

☺

DIMENSIONS ARE IN MM

TM

09/13/2010

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:12

5240821

SIZE DWG. NO.

SHEET 1 OF 1

F

REV

XPR-10 EXTENSION KIT
XPR-7/10
EXTENSION KIT

TITLE:

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

D
-

D

REV
E
A
D

10

9

ECO#
00615
00649
00673

PART
DESCRIPTION
QTY
NUMBER
XPR5210269
XPR-7/7TR/10
POST EXTENSION WELDMENT
2
5595368 XPR-10 EXTENDED CABLE ASSY Ø10 x 11296mm DBST
2
5545342
WASHER M18 FLAT
2
5535358
NUT M18 x 2.5 NL
2
XPRXPR-7A/7TR/10/10A
EXTENDED
Ø2.4
X
8839
SAFETY
5595104
1
CABLE
EXTENDED HYDRAULIC HOSE ASSY Ø6.35
XPR5570005 XPR-7TR/10
1
x 9233 SB
XPR-9D/10
HYDRAULIC
HOSE EXTENSION ASSY Ø6.35
XPR5570176
1
x 330mm DS
5520116
14-4 SJO UL 62 CABLE 300vac
4275mm*
5530076
HHB M12 x 1.75 x 35mm
8
5545201
WASHER, M12 SPRING LOCK
8
5545027
WASHER M12 x Ø37 x 3mm
16
5535354
NUT M12 x1.75
8
5550095
FTG NPL -04 JIC x -04 JIC
1
DO NOT SCALE DRAWING

7
8
9
10
11
12
13

6

ITEM
NO
1
2
3
4
5

2

REVISION
REV
DESCRIPTION
DATE
EDITED BY
D
UPDATED BOM REVISION
09/05/2013
TM
REPLACED
5545347
WITH
5545027,
ADDED
(1)
E
04/25/2014
TS
5545027, ADDED 5520116
F
UPDATED BOM REVISIONS
11/24/2014
TM

77

1.
2.
3.

5
4

14

9

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
THREAD 5535358 ONTO CABLES WITH 5545342 FOR SHIPMENT
(*) 5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED.

1

2

7

NEXT ASSEMBLY
LIFT ACCESSORY

6

8

NAME

DATE

13

12

11

10

☺

DIMENSIONS ARE IN MM

TM

10/07/2014

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

THIRD ANGLE PROJECTION

CHECKED

DRAWN

A

SCALE: 1:12

5240806

SIZE DWG. NO.

SHEET 1 OF 1

B

REV

XPR-10A EXTENSION
XPR-7A/10A
EXTENSIONKIT
KIT

TITLE:

B
-

A

REV
E
A
A
D

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

PART
DESCRIPTION
QTY
NUMBER
XPR5210269
XPR-7/7TR/10
POST EXTENSION WELDMENT
2
EXTENDED CABLE ASSY Ø10 x 11219mm DBST
1
5595837 XPR-7A/10A
XPRXPREXTENDED CABLE ASSY Ø10 x 11335mm DBST
1
5595923 XPR-7A/10A
5545342
WASHER M18 FLAT
2
5535358
NUT M18 x 2.5 NL
2
XPR-7A/7TR/10/10A
EXTENDED
Ø2.4
X
8839
SAFETY
XPR5595104
1
CABLE
XPRXPR-7A/10A
EXTENDED HYDRAULIC HOSE ASSY
5570059
1
Ø6.35 x 9308 SB
XPR-7A/10A
HYDRAULIC HOSE EXTENSION ASSY
XPR5570065
1
Ø6.35 x 203mm DS
5520116
14-4 SJO UL 62 CABLE 300vac
4275mm*
5530076
HHB M12 x 1.75 x 35mm
8
5545201
WASHER, M12 SPRING LOCK
8
5545027
WASHER M12 x Ø37 x 3mm
16
5535354
NUT M12 x1.75
8
5550095
FTG NPL -04 JIC x -04 JIC
1
DO NOT SCALE DRAWING

8
9
10
11
12
13
14

7

ITEM
NO
1
2
3
4
5
6

3

REVISION
REV
DESCRIPTION
DATE
EDITED BY ECO#
A PRODUCTION RELEASE,DERIVED FROM 5240842 10/07/2014
TM
00663
REPLACED 5570005 WITH 5570059, UPDATED 11/24/2014
B
TM
00673
BOM REVISIONS

78

Declaration of Conformity
The equipment which accompanies this declaration is in conformity with EU Directive:
2006/42/EC Machinery Directive
Manufacturer
Bendpak Inc.
1645 Lemonwood Dr
Santa Paula Ca, 93060
USA
A copy of the Technical file for this equipment is available from:
CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK
Description of Equipment
Range of 10000lb (4536kg) 2 post vehicle servicing lifts, top bar.


XPR-10

Serial numbers 5175765-4012-001 to 5175765-99999-999



XPR-10-168

Serial numbers 5175775-5357-001 to 5175775-99999-999



XPR-10T

Serial numbers 5175140-8892-001 to 5175140-99999-999



XPR-10-LP

Serial numbers 5175141-4614-001 to 5175141-99999-999



XPR-10-LP-168

Serial numbers 5175778-9512-001 to 5175778-99999-999



XPR-10T-168

Serial numbers 5175006-8906-001 to 5175006-99999-999



XPR-10A

Serial numbers 5175798-0000-001 to 5175798-99999-999



XPR-10A-168

Serial numbers 5175797-0000-001 to 5175797-99999-999



XPR-10A-LP

Serial numbers 5175796-0000-001 to 5175796-99999-999



XPR-10A-LP-168

Serial numbers 5175795-0000-001 to 5175795-99999-999

A sample of this machinery has been presented to Notified Body number 1105.
CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK
Who have issued an EC type-examination certificate number CE-GB-20120209-01-08-5B.
The equipment in respect of which this declaration is made conforms to the example to which that
certificate relates, and that certificate remains valid.
This declaration of conformity is issued under the sole responsibility of the manufacturer.
The following harmonised standards have been used:EN1493:2010 Vehicle Lifts
Authorised signatory of manufacturer

Signature:
Name of signatory: Jeffrey S. Kritzer
Position in company: Senior Vice President of Marketing and Sales
Place signed: Santa Paula, CA, USA
Date signed: October 5, 2015

79

For Parts Or Service
Contact:
BendPak Inc. / Ranger Products
1645 Lemonwood Dr.
Santa Paula, CA. 93060
­­­­­­
Tel: 1-805-933-9970
Toll Free: 1-800-253-2363
Fax: 1-805-933-9160

www.bendpak.com

p/n 5900958

NOTE:
Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however,
possible product updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves
the right to change specifications without incurring any obligation for equipment previously or subsequently sold.
Not responsible for typographical errors.

80



---

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