XPR 10 10A 168 Manual 5900047 REV F 11 13 15 WEB

User Manual: XPR-10-10A-168-Manual-5900047-REV-F-11-13-15-WEB

Open the PDF directly: View PDF .
Page Count: 80

INSTALLATION AND OPERATION MANUAL

RECEIVING

The shipment should be thoroughly inspected as soon as it

is received. The signed Bill of Lading is acknowledgement

by the shipping carrier as receipt of this product as listed

in your invoice as being in a good condition of shipment. If

any of these goods listed on this Bill of Lading are missing

or damaged, do not accept goods until the shipping carrier

makes a notation on the freight bill of the missing or

damaged goods. Do this for your own protection.

BE SAFE

Your new lift was designed and built with safety in mind.

However, your overall safety can be increased with proper

training and thoughtful operation on the part of the operator.

DO NOT operate or repair this equipment without reading

this manual and the important safety instructions shown

inside. Keep this operation manual near the lift at all times.

Make sure that ALL USERS read and understand this

manual.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

wwwbendpak.com

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION

AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE

FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL

OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY

CAUSE INJURY OR DEATH.

MAN REV F 11-13-2015

P/N 5900958

10,000 LB CAPACITY (4.536 KG)

SURFACE MOUNTED TWO-POST LIFTS

MODELS:

XPR-10

XPR-10A

XPR-10-168

XPR-10A-168

XPR-10-LP

XPR-10A-LP

XPR-10-LP-168

XPR-10A-LP-168

XPR-10T

XPR-10T-168

400V 50Hz SUPPLY DETAILS ARE

INCLUDED WITH ELECTRICAL

CONTROL BOX. DISREGARD SUPPLY

WIRING DETAILS IN THIS MANUAL

EUROPEAN USERS

ORIGINAL INSTRUCTIONS IN

ENGLISH LANGUAGE

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

VER D

VER E

VER D

VER E

VER D

VER E

VER D

VER E

VER D (EUROPE ONLY)

10,000 LB / 4536 KG CAPACITY SURFACE MOUNTED

TWO-POST AUTO LIFTS

This instruction manual has been prepared especially for you.

Your new lift is the product of over 40 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS

RECORD HERE THE LIFT AND POWER UNIT INFORMATION

WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATES

ON THE LIFT AND ON THE POWER UNIT

Power Unit Model # __________________

Power Unit Date Of Mfg. _________________

Power Unit Serial # __________________

Max Operating Pressure_2,650 PSI / 182.71 Bar

This information is required when

calling for parts or warranty issues.

PRODUCT WARRANTY

Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your

new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit:

http:/ / www.bendpak.com/ support/ warranty/

What is not covered under this warranty?

a. Any failure that results from Purchaser’s abuse, neglect or failure to operate, maintain or service product in

accordance with instructions provided in the owner’s manual(s) supplied.

b. Any damage caused by overloading lift beyond rated capacity.

c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc.

d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result

of manufacturer defect due to material and/or workmanship.

e. Any component damaged in shipment or any failure caused by installing or operating lift under conditions not in

accordance with installation and operation guidelines or damaged by contact with tools or surroundings.

f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants.

g. Rusted components due to improper maintenance or corrosive environments.

h. Cosmetic defects that do not interfere with product functionality.

i. Damage due to incorrect voltage or improper wiring.

j. Any incidental, indirect, or consequential loss, damage or expense that may result from any defect, failure or

malfunction of BendPak Inc. product.

k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or

materials when the lift is installed and used according to specifications.

NOTE:

Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however,

possible product updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves

the right to change specications without incurring any obligation for equipment previously or subsequently sold. Not

responsible for typographical errors.

Santa Paula, CA USA

www.bendpak.com

Model NuMber

lift CapaCity

Serial NuMber

deSCriptioN

Voltage

DANGER!

Disconnect Power

Before Servicing

WARRANTY VOID IF DATA PLATE IS REMOVED

PN 5905950

110-240VAC, 50-60 Hz, 1 Ph 380-415VAC, 50-60 Hz, 3 Ph

208-240VAC, 50-60 Hz, 1 Ph 208-440VAC, 50-60 Hz, 3 Ph

date of Mfg.

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been

trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting

tools such as forklift or cranes. Stay clear of any moving

parts that can fall and cause injury. These instructions

must be followed to insure proper installation and

operation of your lift. Failure to comply with these

instructions can result in serious bodily harm and void

product warranty. Manufacturer will assume no liability for

loss or damage of any kind, expressed or implied

resulting from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

Watch for this symbol: It Means: Immediate hazards

which will result in severe personal injury or death.

Watch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal

injury or death.

Watch for this symbol, it means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

OWNER’S RESPONSIBILITY

To maintain the lift and user safety, the responsibility of

the owner is to read and follow these instructions:

t Follow all installation and operation instructions.

t Make sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

t Carefully check the lift for correct initial function.

t Read and follow the safety instructions. Keep them

readily available for machine operators.

t Make certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

t Allow unit operation only with all parts in place and

operating safely.

t Carefully inspect the unit on a regular basis and

perform all maintenance as required.

t Service and maintain the unit only with authorized or

approved replacement parts.

t Keep all instructions permanently with the unit and

all decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:

The shipment should be thoroughly inspected as soon as it

is received. The signed bill of lading is acknowledgement by

the carrier of receipt in good condition of shipment covered

by your invoice. If any of the goods called for on this bill of

lading are shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the shorted or

damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notified the

carrier (on a specific date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN THE CARRIER A CLEAR

RECEIPT. File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. Our willingness to

assist in helping you process your claim does not make

BendPak responsible for collection of claims or

replacement of lost or damaged materials.

TABLE OF CONTENTS

Contents Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Definitions of Hazard Levels . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Owner’s Responsibility . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installer/Operator Agreement/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Concrete Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Floor Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 11

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 13

Step 3 / Post Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 15

Equalizer Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hose Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Step 4 / Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Step 5 / Installing Power Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 - 19

Step 6 / Installing Off Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Step 7 / Mounting The Overhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - 20

Step 8 / Mounting The Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21

Step 9 / Installing the Safeties and Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 - 22

Step 10 / Installing Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Step 11 / Routing the Equalizer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24

Step 12 / Installing Overhead Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 25

Step 13 / Installing Power Unit Hose Assembly and Power Side Safety Cover . . . . . . . . . . . . . . . . 25 - 26

Step 14 / Installing the Lift Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 28

Carriage Stop Bolt Installation Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Step 15 / Power Unit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - 32

Step 16 / Lift Start Up Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Post Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Step 17 / Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Step 18 / Bleeding the Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Optional Equipment Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - 36

Step 19 / Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 - 47

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 51

Torque Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 - 77

Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

INSTALLER / OPERATOR

PLEASE READ AND FULLY

UNDERSTAND.

BY PROCEEDING YOU AGREE TO

THE FOLLOWING:

t I have visually inspected the site where the lift is to be

installed and verified the concrete to be in good

condition and free of cracks or other defects. I understand

that installing a lift on cracked or defective concrete could

cause lift failure resulting in personal injury or death.

t I understand that a level floor is required for proper

installation and level lifting.

t I understand that I am responsible if my floor is of

questionable slope and that I will be responsible for all

charges related to pouring a new level concrete slab if

required and any charges.

t I understand that the lifts are supplied with concrete

fasteners meeting the criteria of the American National

Standard “Automotive Lifts - Safety Requirements for

Construction, Testing, and Validation” ANSI/ALI ALCTV-

2011, and that I will be responsible for all charges related

to any special regional structural and/or seismic anchor-

ing requirements specified by any other agencies and/or

codes such as the Uniform Building Code (UBC) and/or

International Building Code (IBC).

t I will assume full responsibility for the concrete floor

and condition thereof, now or later, where the above

equipment model(s) are to be installed. Failure to follow

danger, warning, and caution instructions may lead to

serious personal injury or death to operator or bystander

or damage to property.

t I understand that Bendpak lifts are designed to be

installed in indoor locations only. Failure to follow

installation instructions may lead to serious personal

injury or death to operator or bystander or damage to

property or lift.

Failure to follow danger, warning, and caution

instructions may lead to serious personal injury or death

to operator or bystander or damage to property.

Please read entire manual prior to installation.

Do not operate this machine until you read and

understand all the dangers, warnings and cautions

in this manual.

For additional copies

or further information, contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

1-805-933-9970

www.bendpak.com

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installation

and operation safer, however, it does not take the place

of safe operating practices. Always wear durable work

clothing during any installation and/or service activity.

Shop aprons or shop coats may also be worn, however

loose fitting clothing should be avoided. Tight fitting

leather gloves are recommended to protect technician

hands when handling parts. Sturdy leather work shoes

with steel toes and oil resistant soles should be used by

all service personnel to help prevent injury during typical

installation and operation activities.

Eye protection is essential during

installation and operation activities.

Safety glasses with side shields,

goggles, or face shields are acceptable.

Back belts provide support during lifting

activities and are also helpful in

providing worker protection. Consideration should also be

given to the use of hearing protection if service activity is

performed in an enclosed area or if noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

INTRODUCTION

1. Read and understand all instructions and all safety

warnings before operating lift.

2. Care must be taken as burns can occur from touching

hot parts.

3. Do not operate equipment with a damaged cord or if the

equipment has been dropped or damaged until it has been

examined by a qualified service person.

4. Do not let a cord hang over the edge of the table, bench,

or counter or come in contact with hot manifolds or moving

fan blades.

5. If an extension cord is necessary, a cord with a current

rating equal to or more than that of the equipment should be

used. Cords rated for less current than the equipment may

overheat. Care should be taken to arrange the cord so that it

will not be tripped over or pulled.

6. Always unplug equipment from electrical outlet when not

in use. Never use the cord to pull the plug from the outlet.

Grasp plug and pull to disconnect.

7. Let equipment cool completely before putting away. Loop

cord loosely around equipment when storing.

8. To reduce the risk of fire, do not operate equipment in the

vicinity of open containers of flammable liquids (gasoline).

9. Adequate ventilation should be provided when working

on operating internal combustion engines.

10. Keep hair, loose clothing, fingers, and all parts of body

away from moving parts. Keep feet clear of lift when lowering.

Avoid pinch points.

11. DANGER! To reduce the risk of

electric shock, do not use on wet surfaces

or expose to rain. The power unit used on

this lift contains high voltage. Disconnect

power at the receptacle or at the circuit

breaker switch before performing any elec-

trical repairs. Secure plug so that it cannot

be accidentally plugged in during service. or

mark circuit breaker switch so that it cannot

be accidentally switched on during service.

12. Use only as described in this manual.

Use only manufacturer’s recommended attachments.

13. ALWAYS WEAR SAFETY GLASSES. Everyday

eyeglasses only have impact resistant lenses, they are not

safety glasses.

14. Consider work environment. Keep work area clean.

Cluttered work areas invite injuries. Keep areas well lit.

15. Guard against electric shock. This lift must be grounded

while in use to protect operator from electric shock. Never

connect the green power cord wire to a live terminal. This is

for ground only.

16. Only trained operators should operate this lift. All

non-trained personnel should be kept away from the work

area. Never let non-trained personnel come in contact with,

or operate lift.

17. DO NOT override self-closing lift controls.

18. Clear area if vehicle is in danger of falling.

19. ALWAYS make sure the safeties are engaged before

attempting to work on or near a vehicle.

21. WARNING! RISK OF EXPLOSION. This

equipment has internal arcing or sparking

parts which should not be exposed to flam-

mable vapors. This machine should not be

located in a recessed area or below floor

level.

22. MAINTAIN WITH CARE. Keep lift clean for better and

safer performance. Follow manual for proper lubrication and

maintenance instructions. Keep control handles and/or

buttons dry, clean and free from grease and oil.

23. Check for damaged parts. Check for alignment of

moving parts, breakage of parts or any condition that may

affect operation of lift. Do not use lift if any component is

broken or damaged.

24. NEVER remove safety related components from the lift.

Do not use lift if safety related components are missing or

damaged.

23. STAY ALERT. Use common sense and watch what you

are doing. Remember, SAFETY FIRST.

1. Carefully remove the crating and packing

materials. CAUTION! Be careful when cutting steel

banding material as items may become loose and fall

causing personal harm or injury.

2. Check the voltage, phase and proper amperage

requirements for the motor shown on the motor plate.

Wiring should be performed by a certified electrician only.

IMPORTANT SAFETY INSTRUCTIONS

Read these safety instructions entirely

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting tools such as forklift or cranes.

Stay clear of any moving parts that can fall and cause injury.

SAVE THESE INSTRUCTIONS

STEP 1

(Selecting Site)

Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architect’s plans when

available. Check layout dimension against floor plan

requirements making sure that adequate space is

available.

2. OVERHEAD OBSTRUCTIONS: The area where the

lift will be located should be free of overhead obstructions

such as heaters, building supports, electrical lines etc.

3. DEFECTIVE FLOOR: Visually inspect the site where

the lift is to be installed and check for cracked or defective

concrete.

4. Lift is designed for INDOOR INSTALLATION ONLY.

Outdoor use permitted only if covered and dry. Always fol-

low warnings illustrated on equipment labels.

STEP 2

(Floor Requirements)

This lift must be installed on a solid level concrete floor

with no more than 3°s of slope. Failure to do so could

cause personal injury or death.

A level floor is suggested for proper use and installation

and level lifting. If a floor is of questionable slope, consider

a survey of the site and/or the possibility of pouring a new

level concrete slab.

t DO NOT install or use this lift on any asphalt surface

or any surface other than concrete.

t DO NOT install or use this lift on expansion seams

or on cracked or defective concrete.

t DO NOT install or use this lift on a second / elevated

floor without first consulting a building architect.

CONCRETE SPECIFICATIONS

LIFT MODEL CONCRETE REQUIREMENTS

XPR-10 Series 4” Min. Thickness / 3,000 PSI

ALL MODELS MUST BE INSTALLED ON 3000 PSI

CONCRETE ONLY CONFORMING TO THE MINIMUM

REQUIREMENTS SHOWN ABOVE. NEW CONCRETE

MUST BE ADEQUATELY CURED FOR

A MINIMUM OF 28 DAYS.

IMPORTANT NOTICE

THESE INSTRUCTIONS MUST BE FOLLOWED TO INSURE PROPER INSTALLATION AND OPERATION OF YOUR

LIFT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY HARM AND VOID

PRODUCT WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND,

EXPRESSED OR IMPLIED, RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION

t Rotary Hammer Drill or Similar

t 3/4” Masonry Bit

t Hammer

t 4 Foot Level

t Open-End Wrench Set: SAE/Metric

t Socket And Ratchet Set: SAE/Metric

t Hex-Key / Allen Wrench Set

t Large Crescent Wrench

t Large Pipe Wrench

t Crow Bar

t Chalk Line

t Medium Flat Screwdriver

t Tape Measure: 25 Foot Minimum

t Needle Nose Pliers

TOOLS REQUIRED

IMPORTANT NOTE

BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the

American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI

ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified

by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior

to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device.

PARTS INVENTORY

Be sure to take a complete inventory of parts prior to beginning installation.

Description Qty

Overhead Assembly 1

Front Lift Arm Assembly 2

Rear Lift Arm Assembly 2

Off Side Post with Carriage Assembly 1

Power Side Post with Carriage Assembly 1

Hydraulic Cylinder 2

Parts Box (Packing List Enclosed) 1

Parts Bag (Packaged in Part Box) 1

Hydraulic Power Unit 1

Off Side Post

Assembly

Overhead

Assembly

Power Side Post

Assembly

Post Extension

Weldments

Hydraulic Power

Unit

Frame Contact

Pad

Stacking Pad

Adapters

Front And Rear

Arm Assemblies

FLOOR PLAN

MODEL XPR-10 XPR-10T XPR-10-LP

Lifting Capacity 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

A- Height Overall: 145" / 3683mm. 145” / 3683mm. 145" / 3683mm.

B -Width Overall -NARROW CONFIGURATION 132" / 3353mm. 132" / 3353mm. 132" / 3353mm.

B -Width Overall -WIDE CONFIGURATION 145" / 3683mm. 145" / 3683mm. 145" / 3683mm.

C -Width Outside of Columns:(NARROW CONFIGURATION) 126-3/4" / 3220mm. 126-3/4" / 3225mm. 126-3/4" / 3220mm.

C -Width Outside of Columns:(WIDE CONFIGURATION) 139-3/4" / 3555mm. 139-3/4" / 3555mm. 139-3/4" / 3555mm.

D- Floor to Overhead Switch: 141" / 3581mm. 141” / 3581mm. 141" / 3581mm.

E- Inside Columns: (NARROW CONFIGURATION) 105-1/2" / 2680mm. 105-1/2" / 2679mm. 105-1/2" / 2680mm.

E- Inside Columns: (WIDE CONFIGURATION) 118-1/2" / 3010mm. 118-1/2" / 3009mm. 118-1/2" / 3010mm.

F -Reach (Front Arm Min.): 27-1/2" / 698mm. 27-1/2” / 698mm. 28-1/2" / 724mm.

G -Reach (Front Arm Max.): 51-1/2" / 1308mm. 51-1/2” / 1308mm. 47-1/2" / 1206mm.

H- Reach (Rear Arm Min.): 34" / 863mm. 27-1/2” / 698mm. 28-1/2" / 724mm.

I- Reach (Rear Arm Max.): 54-1/2" / 1384mm. 51-1/2” / 1308mm. 47-1/2" / 1206mm.

J- Min. Pad Height: 4" / 102mm. 4" / 102mm. 4" / 102mm.

K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm.

L -Max Lift Height (Pad Only): 73" / 1854mm. 73" / 1854mm. 73" / 1854mm.

M - Max Lift Height (6" Adapter): 79" / 2007mm. 79" / 2007mm. 79" / 2007mm.

N - Drive-Thru Clearance: (NARROW CONFIGURATION) 93" / 2362mm. 93" / 2362mm. 93" / 2362mm.

N -Drive-Thru Clearance: (WIDE CONFIGURATION) 106" / 2692mm. 106" / 2692mm. 106" / 2692mm.

Standard Motor(**) 208-240VAC/ 60Hz.1Ph. 208-240VAC/ 60Hz.1Ph. 208-240VAC/ 60Hz.1Ph.

Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg.

Emission sound pressure at Operator Position < 70 dB(A)

** For CE compliant countries see errata sheet included with control panel.

The design, material and specications are subject to change without notice.

FLOOR PLAN

MODEL XPR-10-168 XPR-10T-168 XPR-10-LP-168

Lifting Capacity 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

A- Height Overall: 168" / 4267mm.(*) 168-3/4" / 4284mm.(*) 168-3/4" / 4284mm.(*)

B -Width Overall -NARROW CONFIGURATION 132" / 3353mm. 132" / 3353mm. 132" / 3353mm.

B -Width Overall -WIDE CONFIGURATION 145" / 3683mm. 145" / 3683mm. 145" / 3683mm.

C -Width Outside of Columns:(NARROW CONFIGURATION) 126-3/4" / 3220mm. 126-3/4" / 3220mm. 126-3/4" / 3220mm.

C -Width Outside of Columns:(WIDE CONFIGURATION) 139-3/4" / 3555mm. 139-3/4" / 3555mm. 139-3/4" / 3555mm.

D- Floor to Overhead Switch: 165" / 4191mm.(*) 163" / 4138mm.(*) 163" / 4138mm.(*)

E- Inside Columns: (NARROW CONFIGURATION) 105-1/2" / 2680mm. 105-1/2" / 2680mm. 105-1/2" / 2680mm.

E- Inside Columns: (WIDE CONFIGURATION) 118-1/2" / 3010mm. 118-1/2" / 3009mm. 118-1/2" / 3009mm.

F -Reach (Front Arm Min.): 27-1/2" / 698mm. 27-1/2” / 698mm. 28-1/2” / 724mm.

G -Reach (Front Arm Max.): 51-1/2" / 1308mm. 51-1/2” / 1308mm. 47-1/2” / 1206mm.

H- Reach (Rear Arm Min.): 34" / 863mm. 27-1/2” / 698mm. 28-1/2” / 724mm.

I- Reach (Rear Arm Max.): 54-1/2" / 1384mm. 51-1/2” / 1308mm. 47-1/2” / 1206mm.

J- Min. Pad Height: 4" / 102mm. 4" / 102mm. 4-1/4" / 110mm.

K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm.

L -Max Lift Height (Pad Only): 73" / 1854mm. 73" / 1854mm. 73-1/4" / 1862mm.

M - Max Lift Height (6" Adapter): 79" / 2007mm. 79" / 2007mm. 79-1/4" / 2015mm.

N - Drive-Thru Clearance: (NARROW CONFIGURATION) 93" / 2362mm. 93" / 2362mm. 93" / 2362mm.

N -Drive-Thru Clearance: (WIDE CONFIGURATION) 106" / 2692mm. 106" / 2692mm. 106" / 2692mm.

Standard Motor(**) 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph.

Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg.

Emission sound pressure at Operator Position < 70 dB(A)

* Features bolt-on 24” column extensions

** For CE compliant countries see errata sheet included with control panel.

The design, material and specications are subject to change without notice.

FLOOR PLAN

MODEL XPR-10A XPR-10A-168 XPR-10A-LP XPR-10A-LP-168

Lifting Capacity 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg. 10,000Lbs. / 4536Kg.

Max Capacity/ Front Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

Max Capacity/ Rear Axle 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg. 5,000Lbs. / 2268Kg.

A- Height Overall: 145" / 3683 mm. 168" / 4267mm.(*) 145" / 3683mm. 168" / 4267mm.(*)

B -Width Overall -NARROW CONFIGURA-

TION

137" / 3480mm. 137” / 3480mm. 137” / 3480mm. 137" / 3480mm.

B -Width Overall -WIDE CONFIGURATION 145" / 3683mm. 145" / 3683mm. 145" / 3683mm. 145" / 3683mm.

C -Width Outside of Columns:(NARROW

CONFIGURATION)

128" / 3251mm. 128" / 3251mm. 128" / 3251mm. 133" / 3378mm.

C -Width Outside of Columns:(WIDE

CONFIGURATION)

141" / 3581mm. 141" / 3581mm. 141" / 3581mm. 141" / 3581mm.

D- Floor to Overhead Switch: 141" / 3581mm. 165" / 4191mm.(*) 141" / 3581mm. 165" / 4191mm.(*)

E- Inside Columns: (NARROW CONFIGU-

RATION)

99" / 2515mm. 99" / 2515mm. 99" / 2515mm. 104" / 2642mm.

E- Inside Columns: (WIDE CONFIGURA-

TION)

112"/2845mm. 112"/2845mm. 112”/2845mm. 112"/2845mm.

F -Reach (Front Arm Min.): 23-1/2" / 597mm. 23-1/2" / 597mm. 23-1/2" / 597mm. 23-1/2” / 597mm.

G -Reach (Front Arm Max.): 45-1/2" / 1156mm. 45-1/2" / 1156mm. 38-1/2" / 978mm. 38-1/2” / 978mm.

H- Reach (Rear Arm Min.): 42-1/2" / 1079mm. 42-1/2" / 1079mm. 34-1/2" / 876mm. 34-1/2” / 876mm.

I- Reach (Rear Arm Max.): 60" / 1524mm. 60" / 1524mm. 54-1/2" / 1384mm. 54-1/2” / 1384mm.

J- Min. Pad Height: 4" / 102mm. 4" / 102mm. 3-1/2" / 89mm. 3-1/2” / 89mm.

K- Rise: 69" / 1753mm. 69" / 1753mm. 69" / 1753mm. 69" / 1753mm.

L -Max Lift Height (Pad Only): 73" / 1854mm. 73" / 1854mm. 73" / 1854mm. 73" / 1854mm.

M - Max Lift Height (6" Adapter): 79" / 2007mm. 79" / 2007mm. 79" / 2007mm. 79" / 2007mm.

N - Drive-Thru Clearance: (NARROW

CONFIGURATION)

89" / 2261mm. 89" / 2261mm. 89" / 2226mm. 89" / 2226mm.

N -Drive-Thru Clearance: (WIDE CON-

FIGURATION)

102" / 2591mm. 102" / 2591mm. 102" / 2591mm. 102" / 2591mm.

Standard Motor(**) 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph.

Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm: 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg. 2,500Lbs. / 1134Kg.

Emission sound pressure at Operator Position < 70 dB(A)

* Features bolt-on 24” column extensions

** For CE compliant countries see errata sheet included with control panel.

The design, material and specications are subject to change without notice.

CLEARANCES

LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN distance from top of lift to nearest obstruction.

CLEARANCES

LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN distance from top of lift to nearest obstruction.

1414

STEP 3

(Post Preparation)

COMPLETE THE FOLLOWING

PRIOR TO RAISING THE POSTS

1. Prior to raising posts, slide each carriage upwards to

aid in sheave removal and equalizer cable routing.

2. Remove the cable sheaves located at the inside bot-

tom of each post.

3. Identify the correct cable button on the end of each

equalizer cable that corresponds to your desired lift

configuration. Route the button around the bottom sheave

and secure at the carriage lock plate located inside each

carriage.

4. Route threaded end of cable upwards through the bot-

tom of the carriage. Leave excess cable resting on top of

carriage until further steps are required. (See Fig 3.5)

Fig 3.4

NOTE:

DETERMINE DESIRED LOCATION AND WIDTH

LAYOUT BEFORE RAISING POSTS. REFER TO

CHARTS ON PAGES 12 & 13.

NOTE:

SYMMETRICAL MODELS BOTH CABLES ARE SAME

LENGTH. ASYMMETRIC MODELS HAVE TWO

DIFFERENT LENGTH CABLES. (SEE FIG. 3.4)

Fig 3.5

Slide carriage

upwards

Remove cable sheaves

For narrow configuration

For wide configuration

To threaded

cable end

For Asymmetric Models Only

Long cable on lock plate

THIS SIDE

Short cable on lock plate

THIS SIDE

For Wide con-

figuration, lock

cable button

into second

button position

into Lock Plate

inside of car-

riage

Threaded

end of cable

routed up

through

carriage

towards

Overhead

Assembly

NOTE: Portions of Carriage and Post cut away for clarity

Fig 3.3

Fig 3.2

Fig 3.1

Fig 3.6

Threaded end of

cable routed up

through carriage

towards Over-

head Assembly

For Narrow

configuration,

lock cable

button into first

button position

into Lock Plate

inside of car-

riage

NOTE: Portions of Carriage and Post cut away for clarity

NOTE: Second Cable Button should be tucked away from

the lifting cable route. Second Cable Button in Fig 3.6

shown for representational purposes only.

5. Install the cylinder fittings in cylinder ports. Pay attention

when installing the fittings to ensure that each fitting points

towards the side of the post that the hose retainer clips are

located on. (See Fig 3.7)

6. Route both hoses in their respective posts PRIOR to

raising posts to their vertical position. When routing the

hydraulic hoses through the post, make sure to route

through the hose clips welded inside each post. Make sure

that the hoses are clear of any moving parts. It may be

necessary to tie hoses clear of obstructions by using nylon

tie straps or wire. Refer to Step 10 for further instructions.

Fig 3.7

Fitting must be

turned towards

hose clips for

hydraulic hose

routing

NOTE: Portions of Post cut away for clarity

Notice that

the hose clips

are offset for

hydraulic hose

routing

NOTE FOR EXTENDED HEIGHT MODELS:

FOR XPR-10-168, XPR-10A-168, XPR-10T-168,

XPR-10-LP-168, XPR-10A-LP-168 MODELS, FIT

EXTENSION WELDMENTS TO POST ASSEMBLY

IN THIS STEP FOR EASE OF INSTALLATION AND

BOLT TOGETHER AS SHOWN BELOW

WITH M12 HARDWARE.

M12 Hex

Head Bolt

M12 Spring

Lock Washer

M12 Flat

Washer

M12 Hex

Nut

Fig 3.8

BE SURE TO ROUTE THE HYDRAULIC HOSES

THROUGH THE HOSE CLIPS WELDED INSIDE

EACH POST.

NOTE:

XPR-10 models: both Equalizer Cables are the same length.

Overhead Assembly sheaves ARE NOT staggered.

XPR-10A models: have one short and one long Equalizer Cable.

Overhead Assembly sheaves ARE staggered.

EQUALIZER CABLE ROUTING

XPR-10A wide configuration shown.

SHORT CABLE

(“A” Models)

THREADED END

BUTTON END

LONG CABLE

(“A” Models)

POWERSIDEOFFSIDE

HOSE ROUTING

1818

STEP 4

(Site Layout)

1. Determine which side of the lift will be the approach side.

2. Now determine where the power unit will be located.

The POWER SIDE column has the power unit mounting

bracket attached to the side.

3. Use charts on pages12 and 13 to determine which lift

width layout you would like to use. Also, you can see image

above for reference.

4. Once a location is determined, use a carpenters chalk

line to layout an alignment line for the post locations. Keep

all dimensions square within 1/8” (3mm) or malfunctioning of

the lift can occur. (See Fig 4.1)

5. After the post locations are properly marked, use chalk

or crayon to make an outline of the posts on the floor at each

post location using the post base plates as a template.

6. CHECK ALL DIMENSIONS TWICE and make sure that

the layout is perfectly square.

STEP 5

(Installing the POWER SIDE post)

1. Before proceeding, double check measurements and

make certain that the base plate of each post are aligned

with the chalk line.

Fig 4.1

CHALK LINE

FOR XPR-10A CONFIGURATIONS USE NOTCHES TO ALIGN POSTS

FOR XPR-10 CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS

OUTSIDE

BASEPLATE

OUTSIDE

BASEPLATE

OUTSIDE

BASEPLATE

OUTSIDE

BASEPLATE

NOTE:

OUR BENDPAK LIFTS ARE SUPPLIED WITH

INSTALLATION INSTRUCTIONS AND CONCRETE

FASTENERS MEETING THE CRITERIA AS

PRESCRIBED BY THE AMERICAN NATIONAL

STANDARD "AUTOMOTIVE LIFTS - SAFETY

REQUIREMENTS FOR CONSTRUCTION,

TESTING, AND VALIDATION" ANSI/ALI ALCTV-2011.

LIFT BUYERS ARE RESPONSIBLE FOR ANY

SPECIAL REGIONAL STRUCTURAL AND/OR

SEISMIC ANCHORING REQUIREMENTS

SPECIFIED BY ANY OTHER AGENCIES AND/OR

CODES SUCH AS THE UNIFORM BUILDING

CODE (UBC) AND/OR INTERNATIONAL

BUILDING CODE (IBC).

1919

2. Using the baseplate on the POWER SIDE post as a

guide, drill each anchor hole in the concrete approximately

4” deep for 10K models using a rotary hammer drill and 3/4”

concrete drill-bit. To ensure full holding power, do not ream

the hole or allow the drill to wobble. (See Fig. 5.1)

3. After drilling, remove dust thoroughly from each hole

making certain that the posts remain aligned with the

chalk line.

4. Assemble the washers and nuts on the anchors then

tap into each hole with a hammer until the washer rests

against the base plate. If shimming is required be sure

that enough threads are left exposed. (See Fig. 5.2)

5. If shimming is required, insert the shims as necessary

under the base plate so that when the anchor bolts are

tightened, the posts will be plumb. (See Fig. 5.3)

6. If installing the optional foot guards, place foot guards

on left and right side as shown. (See Fig 5.4)

7. With the foot guards, shims and anchor bolts in place,

tighten by securing the nut to the base then turning 3-5 full

turns clockwise. DO NOT use an impact wrench for this

procedure. (See Fig. 5.5)

STEP 6

(Installing the OFF SIDE post)

1. Position the OFF SIDE post at the designated chalk

locations and secure post to floor following the same

procedures as outlined in STEP 5; Paragraphs 1-6.

STEP 7

(Mounting the Overhead Assembly)

1. Remove all of the equalizer cable sheaves in

preparation for the installation of the Overhead Assembly.

Fig 5.1

Fig 5.2

Fig 5.3

Fig 5.4

Fig 5.5

NOTE:

TO EASE THE INSTALLATION OF THE OVERHEAD

ASSEMBLY, IT HELPS TO KEEP THE ANCHOR BOLTS

LOOSE ON ONE OF THE POSTS UNTIL THE

OVERHEAD ASSEMBLY IS MOUNTED.

NOTE:

IN ORDER TO ROUTE THE EQUALIZER CABLES

THE SHEAVES MUST BE REMOVED.

NOTE:

TO EASE INSTALLATION OF THE OVERHEAD

ASSEMBLY, IT HELPS TO KEEP THE ANCHOR

BOLTS LOOSE ON ONE OF THE POSTS UNTIL

THE OVERHEAD ASSEMBLY IS MOUNTED.

2. Adjust the Overhead Assembly width to match either

the Narrow or Wide configuration, and loosely tighten bolts.

(See Fig 7.1)

3. Using a lifting device, raise the Overhead Assembly

into position on top of the posts. Bolt Overhead Assembly

to the posts using the provided M10 hex head bolts, nuts

and washers.

4. YOU MUST POSITION THE SWITCH ENCLOSURE

ADJACENT TO POWER SIDE POST. (See Fig. 7.2)

5. Tighten the Overhead Assembly bolts.

STEP 8

(Mounting the Hydraulic Power Unit)

1. Attach the power unit to the POWER SIDE post. Install

the vibration dampener between the power unit and the

power unit mounting plate on the Power Side post, using

four M8 hex head bolts and nuts supplied. (See Fig 8.1)

2. Fill the reservoir with 10 WT. HYDRAULIC OIL OR

DEXRON ATF, (another option ISO-32 grade)

approximately four gallons. Make sure the funnel used

to fill the Power Unit is clean. Do not connect power unit

hydraulic hose assembly at this time.

3. The standard power unit for your lift is 220 volt, 60HZ,

single phase. All wiring must be performed by a certified

electrician only. SEE WIRING INSTRUCTIONS AFFIXED

TO MOTOR FOR PROPER WIRING INSTRUCTIONS.

IF THE ANCHOR BOLTS WERE LOOSENED TO

AID ON THE INSTALLATION OF THE TOP

TROUGH, TIGHTEN ANCHOR BOLTS AS

INDICATED IN STEP 5 ITEMS 4 - 7.

Fig 7.1

Narrow Configuration

Wide Configuration

Fig 7.2

Off Side Post

Power Side Post

Overhead Assembly

Microswitch Bracket

Position Overhead

Assembly with micro-

switch bracket adjacent

to Power Side post

Fig 8.1

Vibration Dampener

M8 x1.25 x 35mm

hex head bolts, M8

flat washers and

M8 Nylock nuts

(Qty 4 ea)

DO NOT PERFORM ANY MAINTENANCE OR

INSTALLATION OF ANY COMPONENTS WITHOUT

FIRST ENSURING THAT ELECTRICAL POWER HAS

BEEN DISCONNECTED AT THE SOURCE OR PANEL

AND CANNOT BE RE-ENERGIZED UNTIL ALL

MAINTENANCE AND/OR INSTALLATION

PROCEDURES ARE COMPLETED.

ALL WIRING MUST BE PERFORMED BY A

LICENSED ELECTRICIAN.

2121

STEP 9

(Installing the Safeties and Safety Cable)

1. Install safety weldments on to each respective post.

(See Figs 9.1 - 9.2)

2. From the Off Side post insert the non-looped end of

the safety cable through the hole located to the right of the

Off Side safety weldment. (See Fig 9.3)

3. Route the cable under the sheave and route it towards

the Overhead Assembly. (See Fig 9.4)

4. Route the cable through the Overhead Assembly’s

safety sheave(s) and across the lift. (See Figs 9.5 - 9.6)

5. Route the cable the same way on the Power Side

going back down the post.

6. Route the cable over the top pin on the safety handle.

Insert the cable end through the hole on the threaded pin.

(See Fig 9.7)

7. Pull the slack out the safety cable and keep tension

on the cable as nuts are being tightened. Tighten jam

nuts on either side of the cable keeping the cable cen-

tered to the hole to secure it into place.

(See Fig 9.7)

DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO POWER UNIT PUMP CAN OCCUR.

THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER

LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS NOT COVERED UNDER WARRANTY.

OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 °- 104° F.

ANY IMPROPER ELECTRICAL INSTALLATION MAY DAMAGE POWER UNIT

MOTOR AND RESULTING DAMAGE WILL NOT BE COVERED UNDER WARRANTY.

MOTOR CAN NOT RUN ON 50HZ WITHOUT A PHYSICAL CHANGE IN MOTOR.

USE A SEPARATE CIRCUIT BREAKER FOR EACH POWER UNIT.

PROTECT EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUIT BREAKER.

FOR 208-230 VOLT, SINGLE PHASE, USE A 25 AMP FUSE.

FOR 208-230 VOLT, THREE PHASE, USE A 20 AMP FUSE.

FOR 380-440 VOLT, THREE PHASE, USE A 15 AMP FUSE.

Fig 9.1

Fig 9.2

Safety

Cable

Hairpin

Cotter

Power Side

Safety Weldment

Torsion

Springs

Safety

Clevis

Safety

Cable

Hairpin

Cotter Off Side Safety

Weldment

Safety

Clevis

Torsion

Spring

2222

Fig 9.3

Slip looped end

over bottom pin

Insert non-looped

end of safety

cable through

hole in post

Fig 9.4

Route safety cable

under Off Side

safety sheave and up

towards Overhead

Assembly

NOTE: Post cut away

for clarity

Fig 9.5

Safety

Cable

XPR-10 Models NOTE: Top plate cut away for clarity

Fig 9.6

Safety

Cable

XPR-10A Models NOTE: Top plate cut away for clarity

Fig 9.7

Route safety

cable over the top

pin of the Power

Side Safety

Weldment

Tighten jam

nuts ensuring

safety cable is

centered in hole

Route safety

cable the

hole in the

threaded pin

NOTE:

MAKE SURE TO KEEP THE SAFETY CABLE

CENTERED WHEN TIGHTENING JAM NUTS ON

SAFETY.

ENSURE THAT BOTH THE POWER SIDE &

OFF SIDE SAFETIES ENGAGE PROPERLY

PRIOR TO LIFT OPERATION.

STEP 10

(Installing Hydraulic Lines)

Refer to illustration on Page 17.

1. Install the bulkhead tee fitting into the Power Side

post. The through hole is located approximately 90 inches

from the floor on the back wall of the Power Side post.

2. Connect the Power Side cylinder hose to the tee fit-

ting. Be sure to route the hose through the retainer clips

inside the posts.

3. Route the Off Side cylinder hose (Crossover Hose)

up through the post and across the Overhead Assembly,

down the post and connect it to the bulkhead tee fitting.

(See Fig 10.1 and Fig 10.2)

STEP 11

(Routing the Equalizer Cables)

Refer to illustration on Page 16.

1. Raise and lock each Carriage approximately 28”

above the ground. (See Fig. 11.1)

2. With the Carriages locked at 28” off the floor, route the

Equalizer Cables up to the Top Trough.

3. Route the cables through the sheave brackets and

reinstall the sheaves. (See Fig. 11.2)

Note: The sheaves should have been removed in Step 6.

4. Insert the threaded end of the cable through the hole

on top of the carriage. Place M18 washer and M18 Nylock

nut on threaded cable end. Tighten cable nuts until taut,

Fig 10.1 B

Power

Side

Hose

Bulkhead

Fitting

Bulkhead

Fitting

Crossover

Hose

Crossover

Hose

WHEN ROUTING THE HYDRAULIC HOSE

THROUGH THE POSTS, MAKE SURE TO ROUTE

THROUGH THE HOSE CLIPS WELDED INSIDE

EACH POST. MAKE SURE THAT THE HOSE IS

CLEAR OF ANY MOVING PARTS. IT MAY BE

NECESSARY TO TIE THE HOSE CLEAR BY USING

NYLON TIE STRAPS OR WIRE.

Fig 10.2

Route Crossover

Hose through hose

clips

Microswitch

wire clips

WHEN THE CABLE ADJUSTING NUTS BOTTOM

OUT ON THE THREADED END OF THE CABLE

CONNECTOR AND THERE IS STILL SLACK IN THE

CABLES, THE CABLES HAVE STRETCHED

BEYOND THE SAFE USEFUL LENGTH AND NEED

TO BE REPLACED WITH FACTORY APPROVED

CABLE ASSEMBLIES. DO NOT PLACE WASHERS,

SPACERS OR OTHER DEVICES TO “SHORTEN”

THE EFFECTIVE CABLE LENGTH AS DAMAGE TO

THE LIFT OR INJURY TO PERSONS MAY OCCUR.

Fig 11.1

MAKE SURE THAT THE SAFETY LOCKS ON EACH

POST ARE FULLY ENGAGED BEFORE

ATTEMPTING TO ROUTE EQUALIZER CABLES AND/

OR HOSES. CARRIAGES MUST BE EQUAL HEIGHT

FROM THE FLOOR BEFORE PROCEEDING.

FOR WIDE CONFIGURATION, A 13” EXTENSION

FOR SYMMETRIC MODELS OR AN 8” EXTENSION

FOR ASYMETRIC, MUST BE INSTALLED TO THE

CROSSOVER HOSE. A JIC TO JIC STRAIGHT

FITTING HAS BEEN PROVIDED TO CONNECT THE

CROSSOVER HOSE TO THE EXTENSION HOSE IN

THE PARTS BOX. (See Fig. 10.1 A)

Fig 10.1 A

Extension

Hose

Extension

Hose Fitting

2424

checking that both cables have equal tension.

(See Fig 11.3)

STEP 12

(Installing Overhead Microswitch)

1. Install the overhead Microswitch as shown below. Be

sure to keep wire clear of moving parts. (See Fig.12.1)

Note: Second Microswitch for 3 phase wired units ONLY.

3 phase Microswitch Kit can be found in the Power Unit

shipping box.

2. Route Microswitch wire though the hole in Power

Side post with rubber grommet. Loosely position Power

Side safety cover and run other end of Microswitch wire

through hole with grommet in Power Side safety cover.

(See Fig. 12.2)

Fig. 11.3

Nylock

Nut

Threaded

Cable End

Threaded cable

end comes down

from Overhead

Assembly and

into hole on top of

carriage plate.

ALL WIRING MUST BE PERFORMED

BY A LICENSED ELECTRICIAN.

DO NOT PERFORM ANY MAINTENANCE OR

INSTALLATION OF ANY COMPONENTS WITHOUT

FIRST ENSURING THAT ELECTRICAL POWER HAS

BEEN DISCONNECTED AT THE SOURCE OR AT

POWER PANEL AND CANNOT BE RE-ENERGIZED

UNTIL ALL MAINTENANCE AND/OR INSTALLATION

PROCEDURES ARE COMPLETED.

MICROSWITCH WIRE MUST BE RUN THROUGH

CLIPS IN POST AND OVERHEAD ASSEMBLY.

FAILURE TO DO SO CAN CAUSE DAMAGE TO

LIFT OR TO VEHICLES.

Fig. 12.1

Fig. 11.2

XPR-10A

Short Cable

Here

Equalizer Cables

Sheave

Brackets

Sheaves

Fig. 12.2

Route Microswitch

wire thought holes

with grommets Power Side

safety cover

Microswitch

Box

CoverCover

2525

3. Route wire up through post and across Overhead

Assembly through hole in Overhead Assembly into the

Microswitch box. (See Fig. 12.3)

STEP 13

(Installing Power Unit Hose Assembly

and Power Side Safety Cover)

1. With Power Side safety cover loosely positioned route

power unit hydraulic hose through clips in Power Side

safety cover. (See Fig. 13.1)

2. Install the 90° fitting w/ O-ring into the power port of

the power unit. Use teflon tape on the pipe fittings ONLY.

Connect power unit hose assembly to the 90°

w/O-ring fitting on power unit. (See Fig. 13.2)

3. Connect other end of power unit hydraulic hose

assembly to the bulkhead fitting. (See Fig. 13.3)

4. After safeties have been adjusted and checked for

proper operation, install and tighten Power Side safety

cover and Off Side safety cover mounting bolts.

(See Fig. 13.4 and 13.5)

Fig. 12.3

Microswitch

Wire

Microswitch

Wire Clips

POWER UNIT HYDRAULIC HOSE MUST BE ROUTED

THROUGH THE HOSE CLIPS IN POWER SIDE

SAFETY COVER. FAILURE TO DO SO CAN RESULT

IN PERSONAL INJURY OR DAMAGE TO THE LIFT.

Fig. 13.1

Route power

unit hydraulic

hose through

clips in Power

Side safety

cover

Power Side

safety cover

Fig. 13.2

Power unit

90° fitting with

O-ring

Power unit

hose assembly

Fig. 13.3

Power

Side

Post

Power

Hose

Crossover

Hose

Bulk-

head

fitting

Power

Side

Hose

Fig. 13.4

Screw

Microswitch

Wire

Power unit

hose assembly

Power Side

Safety Cover

STEP 14

(Installing the Lift Arms)

1. Place the appropriate lift arm assembly in the lift

heads. (See Fig. 14.7 - 14.8)

2. Install the lift head pins into the lift head and through

the holes in the arm assembly. (See Fig. 14.1)

3. Install the snap ring into the groove in the lift head pin

on under side of the lift head. (See Fig. 14.2)

4. Each arm restraint gear can be oriented in a Left

or Right configuration on the arms. Each arm and arm

restraint gear must be positioned in the proper location in

the lift head. (See Fig. 14.3 - 14.4)

5. Place each Gear Ring against the Lift Head Pin and

align the holes in the Gear Ring with the threaded holes

in the Arm Ears. Ensure that the teeth on the Gear Ring

mesh smoothly with the teeth on the gears of the Lift

Head. (See Fig. 14.5)

6. Verify the operation of the arm restraints by pulling

up on the key ring of the arm restraint pin. Pivot the arms

back and forth and test the operation of the arm restraint

pin in various positions. (See Fig. 14.6)

Fig. 13.5

Screw

Fig. 14.3

Fig. 14.4

LEFT RIGHT

NOTE:

LEFT AND RIGHT ARE DETERMINED WHEN FACING

THE INSIDE/OPEN SIDE OF THE LIFT POST.

Lift Head

Snap

Ring

Snap

Ring

Lift Head

Fig. 14.1

Fig. 14.2

Lift Head

Snap

Ring

NOTE: Arm gears rings have

Left and Right orientations

THE ARM RESTRAINT GEARS MUST BE

POSITIONED PROPERLY. CONFIRMATION OF

PROPER GEAR ENGAGEMENT MUST BE MADE

PRIOR TO THE OPERATION OF THE LIFT.

PERIODIC INSPECTION IS REQUIRED. FAILURE

TO INSPECT THE ARM RESTRAINT GEARS ON ALL

FOUR ARMS PROPERLY CAN RESULT IN DAMAGE

TO THE VEHICLE OR INJURY AND/OR DEATH.

7. Ensure that the arms do not move when a force of

approximately 100 pounds or less is applied laterally to

the fully extended arms.

Fig. 14.5

Fig. 14.6

Fig. 14.8 XPR-10A/T: Triple Telescoping Arm Assembly

XPR-10A-LP: Short Arm Assembly

XPR-10A/LP: Long Arm Assembly

XPR-10T: Triple Telescoping Arm Assembly

Fig. 14.7

Approach

XPR-10/T: Triple Telescoping Arm Assembly

XPR-10-LP: Medium Arm Assembly

XPR-10/LP: Medium Arm Assembly

XPR-10T: Triple Telescoping Arm Assembly

Arm Ear

threaded holes

Arm Restraint

Gear Ring

Lift Head

REPLACE ANY BROKEN COMPONENTS OR

COMPONENTS WITH BROKEN TEETH ONLY WITH

AUTHORIZED OR APPROVED REPLACEMENT

PARTS.

NOTE:

EACH ARM RESTRAINT ASSEMBLY MUST BE

INSPECTED BEFORE EACH AND EVERY TIME THE

LIFT IS OPERATED.

DO NOT OPERATE THE LIFT IF ANY OF THE FOUR

ARM RESTRAINT SYSTEMS ARE NOT

FUNCTIONING PROPERLY.

Approach

2828

2929

YOU MUST RE-INSTALL TOP CARRIAGE-STOP BOLT (SHOWN BELOW). TIGHTEN CARRIAGE-STOP BOLT

TO 2-3 FT.-LBS. OF TORQUE UPON FINAL INSTALLATION INSPECTION. THESE INSTRUCTIONS MUST BE

FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT. FAILURE TO COMPLY

WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND/OR DEATH AND/OR VOID

PRODUCT WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY

KIND, EXPRESSED OR IMPLIED RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT.

3030

IMPORTANT POWER-UNIT

INSTALLATION NOTES

n DO NOT run power unit without oil. Damage to pump can occur.

n The power unit must be kept dry. Damage to power unit caused by water or other liquids such as

detergents, acid etc., is not covered under warranty.

n Improper electrical connection can damage motor and will not be covered under warranty.

n Motor can not run on 50HZ without a physical change in motor.

n Use a separate breaker for each power unit.

n Protect each circuit with time delay fuse or circuit breaker.

n For 208-230 volt, single phase, use a 25 amp fuse.

n For 208-230 volt, three phase, use a 20 amp fuse.

n For 380-440 volt, three phase, use a 15 amp fuse.

Installation and adjustment.

DO NOT attempt to raise vehicle until a thorough operation check has been completed.

ALL WIRING MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN ONLY

DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS

WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE

SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR

INSTALLATION PROCEDURES ARE COMPLETED.

Single Phase Three Phase

SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR

FOR PROPER WIRING INSTRUCTIONS.

3232

STEP 15

(Power Unit Connection)

1. Have a certified electrician run the power supply to

motor. Refer to the data plate found on the motor for

proper power supply and wire size.

RISK OF EXPLOSION

This equipment has internal arcing or parts that may spark

and should not be exposed to flammable vapors. Motor

should not be located in a recessed area or below floor

level. NEVER expose motor to rain or other damp

environments. DAMAGE TO MOTOR CAUSED BY

WATER IS NOT COVERED UNDER WARRANTY.

STEP 16

(Lift Start Up / Final Adjustments)

1. Make sure the power unit reservoir is full with four

(4) gallons of 10-WT hydraulic oil, Dexron-III automatic

or ISO 32 grade transmission fluid.

2. Apply light axle grease to the inside of the posts where

the slide blocks glide.

3. Test the power unit by pressing the push-button

switch. If the motor sounds like it is operating properly,

raise the lift and check all hose connections for leaks. If

the motor gets hot or sounds peculiar, stop and check all

electrical connections.

4. Before proceeding, double-check to make sure all

cables are properly positioned within the grooves of ALL

sheaves. Make sure all cable sheave retaining pins and/or

clips are secure.

5. Check to make sure that all safety locks are cleared and

free.

6. Continue to press the button to raise lift until the

cables get taut and the lift starts to move.

7. KEEP HANDS AND FEET CLEAR. Remove hands and

feet from any moving parts. Keep feet clear of lift when

lowering. Avoid pinch points.

8. Check all MAIN SAFETY LOCKS to make sure they

move freely and spring back to the lock position when

released. Lubricate all SAFETY PIVOT points with light

spray-oil.

9. Cycle the lift up and down a few times to ensure that

the safety locks are engaging uniformly and that the safety

release mechanisms are functioning. Re-adjust if

necessary.

Fig 15.1

DURING THE START-UP PROCEDURE, OBSERVE

ALL OPERATING COMPONENTS AND CHECK

FOR PROPER INSTALLATION AND ADJUSTMENT.

DO NOT ATTEMPT TO RAISE VEHICLE UNTIL A

THOROUGH OPERATIONAL CHECK HAS BEEN

COMPLETED.

NOTE

NEVER OPERATE THE MOTOR ON LINE

VOLTAGE LESS THAN 208V. MOTOR DAMAGE

MAY OCCUR WHICH IS NOT COVERED UNDER

WARRANTY. HAVE A CERTIFIED ELECTRICIAN

RUN APPROPRIATE POWER SUPPLY TO MOTOR.

SIZE WIRE FOR 25 AMP CIRCUIT. SEE MOTOR

OPERATING DATA TABLE. USE SEPARATE

CIRCUIT FOR EACH POWER UNIT. PROTECT

EACH CIRCUIT WITH TIME DELAY FUSE OR

CIRCUIT BREAKER. FOR SINGLE PHASE 208-230V,

USE 25 AMP FUSE. THREE PHASE 208-240V,

USE 25 AMP FUSE. FOR THREE PHASE 400V AND

ABOVE, USE 15 AMP FUSE. ALL WIRING MUST

COMPLY WITH N.E.C. AND ALL LOCAL

ELECTRICAL CODES.

3333

POST-INSTALLATION CHECK-OFF

n Columns properly shimmed and stable

n Anchor Bolts tightened

n Pivot / Sheave Pins properly attached

n Electric power supply confirmed

n Cables adjusted properly

n Safety Locks functioning properly

n Check for hydraulic leaks

n Oil level

n Lubrication of critical components

n Check for overhead obstructions

n All Screws, Bolts, and Pins securely fastened

n Surrounding area clean

n Operation, Maintenance and Safety Manuals

on site

n Perform an Operational Test with a typical vehicle

STEP 17

(Lubrication)

1. After installation and start-up has been completed,

lubricate lift components as described below.

(See Fig. 17.1)

STEP 18

(Bleeding the Cylinders)

1. After electrical power is connected and oil reservoir

is full, press button to raise lift.

2. Continue raising until lift cylinders fully extend to full

height. DO NOT continue pressing button after lift reach-

es full height. Damage to motor can occur if continued.

3. Lower the lift only HALF WAY by pressing the

SAFETY RELEASE handle inward then pressing in the

DOWN lever on the power unit.

4. With the lift at half height, slowly loosen the BLEED

SCREWS located at the top of each cylinder to bleed

trapped air. DO NOT completely remove bleed screws.

Re-tighten after trapped air has escaped. (See Fig. 18.1)

5. Lower the lift completely by pressing the SAFETY

RELEASE handle inward then pressing the DOWN lever

on power unit. Wait five minutes and repeat bleeding

process one additional time.

THE LIFT WILL MOVE DOWN WHEN BLEEDING

MAKE SURE ALL EQUIPMENT, PERSONNEL,

HANDS AND FEET ARE CLEAR FROM THE AREA.

Fig. 18.1

Fig. 17.1

Cylinder

Bleed

Screw

DO NOT

completely

remove

Bleed Screw.

One full turn

should purge

trapped air.

NOTE:

THERE WILL BE INITIAL STRETCHING OF THE

CABLES AND/OR WITH INCREASED LOADS.

ADJUST THE CABLES AS OUTLINED ABOVE A

WEEK AFTER FIRST USE, THEN EVERY THREE

TO SIX MONTHS THEREAFTER DEPENDING ON

USAGE AND/OR TO COMPENSATE FOR STRETCH.

3434

OPTIONAL EQUIPMENT INSTALLATION

OPTIONAL CRADLE AND SCREW PAD ADAPTERS

Optional Equipment available through your Authorized BendPak Dealer.

If the lift was provided with Lift Arm Foot Guards, install the shorter Foot Guard on the shorter

Arm Assembly and the longer Foot Guard on the longer Arm Assembly.

To install firmly squeeze the ends of the Foot Guard inwards and insert the ends underneath

the bent ends of the arm support. Release to allow the Foot Guard to spring into place.

Check to be sure that Foot Guard is firmly in place.

Repeat this step for each Arm Assembly Foot Guard.

Arm Support

3737

STEP 19

(Operation Instructions)

OWNER/EMPLOYER RESPONSIBILITIES

The Owner/Employer:

• Shall ensure that lift operators are qualified and that they

are trained in the safe use and operation of the lift using

the manufacturer’s operating instructions; ALI/SM01-1, ALI

Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips

card; ANSI/ALI ALOIM-2000, American National Standard

for Automotive Lifts-Safety Requirements for Operation,

Inspection and Maintenance; ALI/WL Series, ALI Uniform

Warning Label Decals/Placards; and in the case of frame

engaging lifts, ALI/LP-GUIDE, Vehicle

Lifting Points/Quick Reference Guide for Frame Engaging

Lifts.

• Shall establish procedures to periodically inspect the

lift in accordance with the lift manufacturer’s instructions

or ANSI/ALI ALOIM-2000, American National Standard

for Automotive Lifts-Safety Requirements for Operation,

Inspection and Maintenance; and The Employer shall

ensure that lift inspectors are qualified and that they are

adequately trained in the inspection of the lift.

• Shall establish procedures to periodically maintain the

lift in accordance with the lift manufacturer’s instructions

or ANSI/ALI ALOIM-2000, American National Standard

for Automotive Lifts-Safety Requirements for Operation,

Inspection and Maintenance; and The Employer shall

ensure that lift maintenance personnel are qualified and

that they are adequately trained in the maintenance of the

lift.

• Shall maintain the periodic inspection and maintenance

records recommended by the manufacturer or ANSI/ALI

ALOIM-2000, American National Standard for Automotive

Lifts-Safety Requirements for Operation, Inspection and

Maintenance.

• Shall display the lift manufacturer’s operating

instructions; ALI/SM 93-1, ALI Lifting It Right safety

manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI AL-

OIM-2000, American National Standard for Automotive

Lifts-Safety Requirements for Operation, Inspection and

Maintenance; and in the case of frame engaging lifts, ALI/

LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide

for Frame Engaging Lifts; in a conspicuous location in the

lift area convenient to the operator.

• Shall provide necessary lockout/tagout means for energy

sources per ANSI Z244.1-1982 (R1993), Safety Require-

ments for the Lockout/Tagout of Energy Sources, before

beginning any lift repairs.

• Shall not modify the lift in any manner without the prior

written consent of the manufacturer.

• DAILY inspect your lift. Never operate if it malfunctions

or if it has broken or damaged parts. Use only qualied

lift service personnel and genuine BendPak parts to make

repairs.

• THOROUGHLY train all employees in use and care of

lift, using manufacturer’s instructions and “Lifting It Right”

and “Safety Tips” supplied with the lift.

• NEVER allow unauthorized or untrained persons to

position vehicle or operate lift.

• PROHIBIT unauthorized persons from being in shop

area while lift is in use.

• DO NOT permit anyone on lift or inside vehicle when it is

either being raised or lowered.

• ALWAYS keep area around lift free of tools, debris,

grease and oil.

• NEVER overload lift. Capacity of lift is shown on

nameplate affixed to the lift.

• DO NOT stand in front of the vehicle while it is being

positioned in lift bay.

• DO NOT hit or run over lift arms or adapters. This could

damage lift or vehicle. Before driving vehicle into lift bay,

position arms and adapters to provide unobstructed

entrance onto lift.

LIFT OPERATION SAFETY

LIFT OPERATION SAFETY (CONT’D)

• ALWAYS load vehicle on lift carefully. Position the lift

adapters to contact at the vehicle manufacturer’s recom-

mended lift points. Raise lift until adapters contact vehicle.

Check adapters for secure contact with vehicle. Raise lift

to desired working height. (See Fig.19.1)

• DO NOT block open or override self-closing lift controls;

they are designed to return to the “Off” or Neutral position

when released.

• DO NOT remove or disable arm restraints.

• ALWAYS remain clear of lift when raising or lowering

vehicles.

• ALWAYS use safety stands when removing or installing

heavy components.

• DO NOT go under raised vehicle if safety locks are not

engaged.

• NEVER LEAVE LIFT IN ELEVATED CONDITION

unless all Safety Locks are engaged.

• AVOID excessive rocking of vehicle while on lift.

• ALWAYS CLEAR AREA if vehicle is in danger of falling.

• ALWAYS REMOVE tool trays, stands, etc. before

lowering lift.

• ALWAYS RELEASE safety locks before attempting to

lower lift.

• ALWAYS POSITION the lift arms and adapters to

provide an unobstructed exit before removing vehicle from

lift area.

TO RAISE THE LIFT

1. Before Loading: Lift must be fully lowered and service

bay clear of all personnel before the vehicle is brought on

lift with the swing arms set to the full drive-thru position.

2. Loading: Swing arms under vehicle and position

adapters at vehicle manufacturer’s recommended lift

points. Use height extenders or optional frame-cradle

adapters when necessary to ensure good contact.

(See Fig 19.2 - 19.3)

3. Some vehicles may have the manufacturer's Service

Garage Lift Point locations identified by triangle shape

marks on the undercarriage (reference ANSI/SAE J2184-

1992). Also, there may be a label located on the right front

door jamb area showing specific vehicle lift points.

VISUALLY CONFIRM THAT ALL PRIMARY SAFETY

LOCKS ARE ENGAGED BEFORE ENTERING WORK

AREA. SUSPENSION COMPONENTS USED ON

THIS LIFT ARE INTENDED TO RAISE AND LOWER

LIFT ONLY AND ARE NOT MEANT TO BE LOAD

HOLDING DEVICES. REMAIN CLEAR OF ELEVATED

LIFT UNLESS VISUAL CONFIRMATION IS MADE

THAT ALL PRIMARY SAFETY LOCKS ARE FULLY

ENGAGED AND THE LIFT IS LOWERED ONTO

THE SAFETY LOCKS, REFER TO INSTALLATION/

OPERATION MANUAL FOR PROPER SAFETY LOCK

PROCEDURES AND/OR FURTHER INSTRUCTION.

Fig. 19.1

TO AVOID PERSONAL INJURY AND/OR PROPERTY

DAMAGE, PERMIT ONLY TRAINED PERSONNEL TO

OPERATE LIFT. AFTER REVIEWING THESE

INSTRUCTIONS, PRACTICE USING LIFT CONTROLS

BY RUNNING THE LIFT THROUGH A FEW UNLOADED

CYCLES BEFORE LOADING VEHICLE ON LIFT.

ALWAYS LIFT THE VEHICLE USING ALL FOUR

ADAPTERS. NEVER RAISE JUST ONE END, ONE

CORNER, OR ONE SIDE OF VEHICLE.

WHEN LOWERING THE LIFT PAY CAREFUL

ATTENTION THAT ALL PERSONNEL AND

OBJECTS ARE KEPT CLEAR. ALWAYS KEEP A

VISUAL LINE OF SITE ON THE LIFT AT ALL TIMES.

ALWAYS MAKE SURE THAT ALL LOCKS ARE

DISENGAGED. IF ONE OF THE LOCKS

INADVERTENTLY LOCKS UPON DESCENT THE

VEHICLE MAY DISMOUNT CAUSING PERSONAL

INJURY OR DEATH.

LIFT OPERATION SAFETY (CONT’D)

4. Position vehicle for proper weight distribution arms

under vehicle to allow adapters to contact at the

manufacturer’s recommended pick up points.

5. If the specific vehicle lift points are not identified, refer

to the VEHICLE CENTER OF BALANCE instructions

found on our website at:

www.bendpak.com/support/balancing-safety/

6. Push the RAISE button or rotate the control switch on

the power unit.

7. Stop before making contact with vehicle. Check arm

restraint pins for engagement. If required, slightly move

arm to allow restraint gear and pawl to mesh. DO NOT

hammer arm restraint pin down as this will damage the

restraint gear teeth.

8. Raise vehicle until tires clear the floor.

Fig. 19.2 TYPICAL LIFTING POINTS

Fig. 19.3

MANY SPECIALTY OR MODIFIED VEHICLES

CANNOT BE RAISED ON A TWO-POST FRAME

ENGAGING LIFT. CONTACT VEHICLE

MANUFACTURER FOR RAISING OR JACKING

DETAILS.

NOTE:

ALLOW (2) SECONDS BETWEEN MOTOR STARTS.

FAILURE TO COMPLY MAY CAUSE MOTOR

BURNOUT.

9. Stop and check adapters for secure contact at vehicle

manufacturer’s recommended lift points.

10. Continue to raise to desired height only if vehicle is

secure on lift.

11. DO NOT go near or under a raised vehicle if all four

adapters are not in secure contact with vehicle at vehicle

manufacturer’s recommended lift points.

12. Repeat entire loading and raising procedures if

required.

13. Lower lift onto safety locks.

• DO NOT enter work area or go under vehicle if safety

locks are not engaged.

• CLEAR AREA if vehicle is in danger of falling.

• DO NOT position yourself between a wall and the lift.

If the vehicle falls in that direction, you may be severely

injured or killed.

• Before attempting to lift pickup trucks or other truck

frame vehicles, be sure that:

t Vehicle frame is strong enough to support its

weight and has not been weakened by

modification or corrosion.

t Vehicle individual axle weight does not exceed

one-half lift capacity.

t Adapters are in secure contact with frame at

vehicle manufacturers recommended lift points.

t Vehicle is stable on lift and the center of gravity is

NOT off balance.

t The overhead switch bar will contact the highest

point on the vehicle.

WHILE USING LIFT

• Avoid excessive rocking of vehicle while on lift.

• Always use safety stands as needed or when

removing or installing heavy components.

TO LOWER THE LIFT

1. Remove all tools or other objects from the lift area.

2. Raise lift off safety locks.

3. Push safety lock release handle fully and hold.

4. Push LOWERING valve handle to lower. Note: Both

SAFETY LOCK release and LOWERING valve handles

must be held down simultaneously to lower lift. Do not

override self-closing lift controls.

5. Remain clear of lift when lowering vehicle. Observe

pinch point warning decals.

6. Remove adapters from under vehicle and swing arms

to full drive-thru position before moving vehicle.

7. If lift is not operating properly, DO NOT use until

adjustment or repairs are made by qualified lift service

personnel.

VISUALLY CONFIRM THAT ALL PRIMARY SAFETY

LOCKS ARE ENGAGED BEFORE ENTERING WORK

AREA.SUSPENSION COMPONENTS USED ON THIS

LIFT ARE INTENDED TO RAISE AND LOWER LIFT

ONLY AND ARE NOT MEANT TO BE LOAD HOLDING

DEVICES. REMAIN CLEAR OF ELEVATED LIFT

UNLESS VISUAL CONFIRMATION IS MADE THAT ALL

PRIMARY SAFETY LOCKS ARE FULLY ENGAGED

AND THE LIFT IS LOWERED ONTO THE SAFETY

LOCKS, REFER TO INSTALLATION /OPERATION

MANUAL FOR PROPER SAFETY.

LIFT OPERATION SAFETY (CONT’D)

WHEN LOWERING THE LIFT PAY CAREFUL

ATTENTION THAT ALL PERSONNEL AND OBJECTS

ARE KEPT CLEAR. ALWAYS KEEP A VISUAL LINE

OF SITE ON THE LIFT AT ALL TIMES. ALWAYS MAKE

SURE THAT ALL LOCKS ARE DISENGAGED. IF ONE

OF THE LOCKS INADVERTENTLY LOCKS ON DE-

SCENT THE LIFT AND/OR VEHICLE MAY DISRUPT

CAUSING PERSONAL INJURY OR DEATH.

IF YOU ARE NOT COMPLETELY FAMILIAR WITH

AUTOMOTIVE LIFT MAINTENANCE PROCEDURES;

STOP AND CONTACT THE MANUFACTURER FOR

INSTRUCTIONS. TO AVOID PERSONAL INJURY,

PERMIT ONLY QUALIFIED PERSONNEL TO PER-

FORM MAINTENANCE ON THIS EQUIPMENT.

MAINTENANCE INSTRUCTIONS

• Always keep bolts tight. Check periodically.

• Always keep lift components clean.

• Always if oil leakage is observed, call local service

representative.

• Always call local service representative if electrical

problems develop.

• Always replace ALL FAULTY PARTS before lift is put

back into operation.

• Daily: Make a visual inspection of ALL MOVING

PARTS and check for excessive signs of wear.

• Daily: Check safety locks to ensure they are in good

operating condition.

• Daily: Check cables and sheaves for wear. Replace

worn parts as required with genuine BendPak parts.

• Daily: Inspect adapters for damage or excessive

wear. Replace as required with genuine BendPak

parts.

• Weekly: Lubricate all sheave and rollers with general

purpose oil.

• Weekly: Check all cable connections, bolts and pins

to ensure proper mounting.

• Monthly: Check equalizer cable tension. Adjust per lift

installation instructions.

• Monthly: Lubricate locking latch shafts. Push latch

handle several times for oil to penetrate pivot points.

• Every 3 Months: Check anchor bolt torque. Anchors

should be torqued to 90 ft/lbs.

• Semi-Annually: Check fluid level of lift power unit and

refill if required per lift installation instructions.

• Replace all caution, warning or safety related decals

on the lift if unable to read or missing. Reorder labels

from BendPak.

• Refer to ANSI/ALI ALOIM booklet for periodic

inspection checklist and maintenance log sheet.

LIFT OPERATION SAFETY (CONT’D)

Make sure vehicle is neither front nor rear heavy and select the proper configuration for the vehicle to be

lifted (symmetric/asymmetric) as shown below. Center of balance should be midway between adapters.

TO RAISE LIFT

t Read operating and safety manuals before using lift.

t Always lift a vehicle according to the manufacturers recommended lifting points.

t Position vehicle between posts.

t Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads.

t Use truck adapters as needed. Never exceed 9” of Pad height.

t NEVER use lift pad assemblies without rubber slip over pads in place.

t Raise the vehicle by depressing button until the vehicle just lifts off the ground. Re-check to make sure

the vehicle is secure and all locking pins are lock in place.

t Raise vehicle to desired height. Lower vehicle onto nearest safety,

t Always ensure safeties are engaged before any attempt is made to work on or near vehicle.

TO LOWER THE LIFT

t First raise the lift in order to disengage the safeties.

t Release safeties by pushing on the safety handle.

t Be sure tool trays, stands or personnel are cleared from under the vehicle.

t Lower vehicle by activating lowering handle on power unit.

t Before removing vehicle from lift; position lift arms and supports to provide an unobstructed exit.

t NEVER, drive over lift arms.

REQUIRED MONTHLY MAINTENANCE

t Check all arm adjusting locks for proper operation.

t Check all cables connections, bolts and pins to ensure proper mounting and torque.

t Visually inspect safeties for proper operation.

t Lubricate posts with grease.

t Inspect all anchors bolts and retighten if necessary.

t Check all posts for squareness and plumb.

t Inspect all pivot arms pins making sure they are properly secure.

t Check equalizer cable tension, and adjust if necessary.

t If lift is equipped with over head microswitch, check for proper operation.

1. If cement anchor bolts are loose or any component of the lift is found to be defective, DO NOT USE THE LIFT.

2. Never operate the lift with any person or equipment below the vehicle.

3. Never exceed the rated lift capacity.

4. Always ensure the safeties are engaged before any attempt is made to work on or near the vehicle.

5. Never leave lift in elevated position unless the safeties are engaged.

6. Do not permit electric motor to get wet! Motor damage caused by dampness is not covered under warranty.

NEVER LIFT ANY VEHICLE IN ANY MANNER WITH

LESS THAN ALL FOUR (4) ARMS. RATED CAPACITY OF

EACH LIFT ARM IS NO GREATER THAN ONE FOURTH

(1/4) OF THE OVERALL LIFT CAPACITY.

4343

WIRE ROPE INSPECTION AND MAINTENANCE

t Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT

USE LIFT WITH DEFECTIVE / WORN CABLES.

t Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when

each wire strand is lubricated both internal and external. Excessive wear will shorten the life of the wire rope. The factory

suggested wire rope lubricant that penetrates to the core of the rope and provides long-term lubrication between each

individual strand is 90-WT gear oil or ALMASOL® Wire Rope Lubricant. In order to make sure that the inner layers of the rope

remain well lubricated, lubrication should be carried out at intervals not exceeding three months during operation.

t All sheaves and guide rollers in contact with the moving rope should be given regular visual checks for surface wear

and lubricated to make sure that they run freely. This operation should be carried out at appropriate intervals generally not

exceeding three months during operation. For all sheave axles, the factory recommends standard wheel bearing grease.

For all sheaves and/or guide rollers, the factory recommends 90-WT gear oil or similar heavy lubricant applied by any

method including pump / spray dispensing, brush, hand and/or swabbing.

HOW OFTEN TO INSPECT

t Lifting cables should be visually inspected at least once each day when in use, as suggested by American Petroleum

Institute (API) RP54 guidelines.

t Any lifting cables that have met the criteria for removal must be immediately replaced.

WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES

t Lifting cables should be removed from service when you see six randomly distributed broken wires within any one lay

length, or three broken wires in one strand within one lay length.

OTHER REASONS TO REPLACE LIFTING CABLES

t Corrosion that pits the wires and/or connectors.

t Evidence of kinking, crushing, cutting, bird-caging or a popped core.

t Wear that exceeds 10% of a wire’s original diameter.

t Evidence of heat damage.

HOW TO FIND BROKEN WIRES

t The first step is to relax your rope to a stationary position and move the pick-up points off the sheaves. Clean the

surface of the rope with a cloth — a wire brush, if necessary — so you can see any breaks.

t Flex the rope to expose any broken wires hidden in the valleys between the strands.

t Visually check for any broken wires. One way to check for crown breaks is to run a cloth along the rope to check for

possible snags.

t With an awl, probe between wires and strands and lift any wires that appear loose. Evidence of internal broken wires

may require a more extensive rope examination.

4444

4545

Safe Lift Operation

Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other

lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely

you can ensure that your shop is profitable, productive and safe.

Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.

TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO:

t Proper positioning of the vehicle on the lift arms. (See manufacturers minimize wheel base loading requirements.)

t Use of the operating controls.

t Understanding the lift capacity.

t Proper use of jack stands or other load supporting devices.

t Proper use, understanding and visual identification of safety lock devices and their operation.

t Reviewing the safety rules.

t Proper housekeeping procedures (lift area should be free of grease, oil, tools, equipment, trash, and other debris).

t A daily inspection of the lift should be completed prior to its use. Safety devices, operating controls, lift arms and

other critical parts should be inspected prior to using the lift.

t All maintenance and repairs of the lift should be completed by following the manufacturer’s requirements. Lift repair

parts should meet or exceed OEM specifications. Repairs should only be completed by a qualified lift technician.

t The vehicle manufacturer’s recommendations should be used for spotting and lifting the vehicle.

LIFT OPERATION / SAFETY

t It is important that you know the load limit. Be careful that you do not overload the lift . If you are unsure what the

load limit is, check the data plate found on one of the lift columns or contact the manufacturer.

t The center of gravity should be followed closely to what the manufacturer recommends.

t Always make sure you have proper overhead clearance. Additionally, check that attachments, ( vehicle signs,

campers, antennas, etc.) are not in the way.

t Be sure that prior to the vehicle being raised, the doors, trunk, and hood are closed securely.

t Prior to being raised, make sure there is no one standing closer than six feet from the lift.

t After positioning the vehicle on the lift runways, set the emergency brake, make sure the ignition is off, the doors are

closed, overhead obstructions are cleared, and the transmission is in neutral.

t Double check that the automatic chock devices are in position and then when the lift is raised, observe the chocks.

t Put pads or adapters in the right position under the contact points that have been recommended.

t The lift should be raised just until the vehicle’s wheels are about one foot off the ground. If contact with the vehicle is

uneven or it appears that the vehicle is not sitting secure, carefully lower the lift and readjust.

t Always consider potential problems that might cause a vehicle to slip, i.e., heavy cargo, undercoating, etc.

t Pay attention when walking under a vehicle that is up on the hydraulic lift.

t DO NOT leave the controls while the lift is still in motion.

t DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position.

t DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered.

t REMAIN CLEAR of lift when raising or lowering vehicle.

t DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive

weight shift.

t DO NOT lower the vehicle until people, materials, and tools are clear

t ALWAYS ENSURE that the safeties are engaged and lowered on to the safeties before any attempt is made to

work on or near vehicle.

t Some vehicle maintenance and repair activities may cause the vehicle to shift. Follow the manufacturer’s guidelines

when performing these operations. The use of jack stands or alternate lift points may be required when completing

some repairs.

t READ AND UNDERSTAND all safety warning procedures before operating lift.

t KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering.

Avoid pinch points.

t ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept away from work area.

Never let non-trained personnel come in contact with, or operate lift.

t USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the

manufacturer.

t DO NOT override self-closing lift controls.

t CLEAR AREA if vehicle is on danger of falling.

t STAY ALERT. Watch what you are doing. Use common sense. Be aware.

t CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any condition that may

affect its operation. Do not use lift if any component is broken or damaged.

t NEVER remove safety related components from the lift. Do not use lift if safety related components are damaged or

missing.

t When the lift is being lowered, make sure everyone is standing at least six feet away.

t Be sure there are no jacks, tools, equipment, left under the lift before lowering.

t Always lower the vehicle down slowly and smoothly.

4848

LIFT WILL NOT RAISE

POSSIBLE CAUSE

1. Air in oil, (1,2,8,13)

2. Cylinder binding, (9)

3. Cylinder leaks internally, (9)

4. Motor run backward under pressure, (11)

5. Lowering valve leaks, (3,4,6,10,11)

6. Motor runs backwards, (7,14,11)

7. Pump damaged, (10,11)

8. Pump won’t prime, (1,8,13,14,3,12,10,11)

9. Relief valve leaks, (10,11)

10. Voltage to motor incorrect, (7,14,11)

REMEDY INSTRUCTION

1. Check for proper oil level. . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw

in the reservoir with the lift all the way down.

2. Bleed cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Installation Manual

3. Flush release valve to get rid of. . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing

possible contamination it to run for 15 seconds.

4. Dirty oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . Replace oil with clean Dexron ATF.

5. Tighten all fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten fasteners to recommended torques.

6. Check for free movement of release. . . . . . . . . . . . . . . . . . . If handle does not move freely, replace bracket

or handle assembly.

7. Check if motor is wired correctly. . . . . . . . . . . . . . . . . . . . . . .Compare wiring of motor to electrical diagram on

drawing.

8. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal around pump shaft.

9. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.

10. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

11. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

12. Check pump-mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . Bolts should be 15 to 18 ft. lbs.

13. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.

14. Check wall outlet voltages and wiring . . . . . . . . . . . . . . . . . Make sure unit and wall outlet are wired properly.

MOTOR WILL NOT RUN

POSSIBLE CAUSE

1. Fuse blown, (5,2,1,3,4)

2. Limit switch burned out, (1,2,3,4)

3. Microswitch burned out, (1,2,3,4)

4. Motor burned out, (1,2,3,4,6)

5. Voltage to motor incorrect, (2,1,8)

REMEDY INSTRUCTION

1. Check for correct voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .Compare supply voltage with voltage on motor

name tag. Check that the wire is sized correctly.

N.E.C. table 310-12 requires AWG 10 for 25 Amps.

2. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . .Compare wiring of motor to electrical diagram on

drawing.

3. Don’t use extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . According to N.E.C. : “ The size of the conductors…

should be such that the voltage drop would not exceed

3% to the farthest outlet for power…” Do not run motor

at 115 VAC – damage to the motor will occur.

4. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replace with new part.

5. Reset circuit breaker/fuse . . . . . . . . . . . . . . . . . . . . . . . . . .Reset circuit breaker/fuse.

6. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

7. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Installation Manual.

8. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . Make sure unit and wall outlet is wired properly. Motor

must run at 208/230 VAC.

LIFT LOWERS SLOWLY OR NOT AT ALL

POSSIBLE CAUSE

1. Cylinders binding, (1)

2. Release valve clogged, (5,4,2,3)

3. Pressure fitting too long, (6)

REMEDY INSTRUCTION

1. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.

2. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

3. Return for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return for repair.

4. Check oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use clean 10-WT hydraulic oil, Dexron-III automatic

transmission fluid. If ATF is contaminated, replace

with clean ATF and clean entire system.

5. Clean release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wash release valve in solvent and blow out with air.

6. Replace fitting with short thread lead . . . . . . . . . . . . . . . . . . . Replace fitting with short thread lead.

WILL NOT RAISE LOADED LIFT

POSSIBLE CAUSE

1. Air in oil, (1,2,3,4)

2. Cylinder binding, (5)

3. Cylinder leaks internally, (5)

4. Lift overloaded, (6,5)

5. Lowering valve leaks, (7,8,1,5,9)

6. Motor runs backwards, (10,12,9)

7. Pump damaged, (5,9)

8. Pump won’t prime, (1,2,3,4,5,11,9)

9. Relief valve leaks, (8,5,9)

10. Voltage to motor incorrect, (10,12,5)

REMEDY INSTRUCTION

1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw in the

reservoir with the lift all the way down.

2. Check/Tighten inlet tubes . . . . . . . . . . . . . . . . . . . . . . . . . . Replace inlet hose assembly.

3. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal and install.

4. Bleed cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Installation Manual.

5. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.

6. Check vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compare weight of vehicle to weight limit of the lift.

7. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing it to

run for 15 seconds.

8. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

9. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

10. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . . Compare wiring of motor to electrical diagram on

power unit drawing.

11. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.

12. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . Make sure unit and wall outlet is wired properly.

IMPORTANT

If vehicle becomes stranded in the air, follow all operation instructions as shown on pages 40, 42 and 48. If after

observing that all mechanical locks are released and the lift still fails move following all standard operating procedures,

immediately stop using the lift and contact factory or factory approved service center for further instructions.

LIFT WILL NOT STAY UP

POSSIBLE CAUSE

1. Air in oil, (1,2,3)

2. Check valve leaks, (6)

3. Cylinders leak internally, (7)

4. Lowering valve leaks, (4,5,1,7,6)

5. Leaking fittings, (8)

REMEDY INSTRUCTION

1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw in the

reservoir with the lift all the way down.

2. Oil seal damaged and cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal around pump shaft.

3. Bleed cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to Installation Manual.

4. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing it to

run for 15 seconds.

5. Replace with new valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new valve.

6. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

7. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact BendPak Customer Support.

8. Check complete hydraulic system for leaks. . . . . . . . . . . . . . Tighten all hydraulics fittings and inspects all hoses.

VALUES ARE STATED IN FOOT POUNDS (ft-lb)

SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW

CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9

Bolt Size

(SAE)

Bolt Size

(Metric)

1/4-20 M6 x 1.0 6 10 14 13

5/16-18 M8 x 1.25 12 19 29 31.4

3/8-16 M10 x 1.50 20 33 47 62

7/16-14 32 54 78

1/2-13 M12 x 1.75 47 78 119 108

9/16-12 M14 x 2.00 69 114 169 173

5/8-11 M16 x 2.00 96 154 230 269

3/4-10 M18 x 2.50 155 257 380 372

7/8-9 M22 x 2.50 206 382 600 716

3/4 Anchor Bolts 75 MIN 110 MAX

Torque Recommendations

5252

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245227

XPR-10 LIFT SUPERSTRUCTURE

2 5250228

XPR-10 PARTS BOX

3 5210741

XPR-9/9D/10 LOW PROFILE TRIPLE TELESCOPING ARM

ASSEMBLY

4 5215195

XPR-9/9D/10 LOW PROFILE MEDIUM ARM ASSEMBLY

5 5905109

WARNING ALI/WL 101

6 5905131

2 POST DECAL KIT, LESS ALI

7 5905403

MAX CAP DANGER 10K

8 5905465

MANUFACTURER LABEL

9 5905655

MAX CAP NRTL DANGER 10K

10 5905940

PRODUCT DATA LABEL

11 5930620

XPR-10 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

10/10/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905655, 5905940, 5930620, UPDATED BOM

REVISIONS

05/18/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260457

XPR-10 PRODUCTION

LIFT VER D

07/05/2013

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930620 TO BE ADDED BY REQUEST ONLY

XPR-

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245227

XPR-10 LIFT SUPERSTRUCTURE

2 5250228

XPR-10 PARTS BOX

3 5210741

XPR-9/9D/10 LOW PROFILE TRIPLE TELESCOPING ARM

ASSEMBLY

4 5905109

WARNING ALI/WL 101

5 5905131

2 POST DECAL KIT, LESS ALI

6 5905403

MAX CAP DANGER 10K

7 5905465

MANUFACTURER LABEL

8 5905655

MAX CAP NRTL DANGER 10K

9 5905940

PRODUCT DATA LABEL

10 5930620

XPR-10 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

10/09/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905655, 5905940, 5930620, UPDATED BOM

REVISIONS

05/18/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260447

XPR-10T PRODUCTION

LIFT VER D

07/05/2013

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930620 TO BE ADDED BY REQUEST ONLY

XPR-

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

5245227

XPR-10 LIFT SUPERSTRUCTURE

5250228

XPR-10 PARTS BOX

5215548

XPR-9/9D/10-LP MEDIUM ARM ASSEMBLY

5905109

WARNING ALI/WL 101

5905131

2 POST DECAL KIT, LESS ALI

5905403

MAX CAP DANGER 10K

5905465

MANUFACTURER LABEL

5905655

MAX CAP NRTL DANGER 10K

5905940

PRODUCT DATA LABEL

10 5930620

XPR-10 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

10/09/2014

00663

UPDATED BOM REVISIONS

11/25/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905655, 5905940, 5930620, UPDATED BOM

REVISIONS

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260438

XPR-10-LP PRODUCTION

LIFT VER D

07/01/2013

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930620 TO BE ADDED BY REQUEST ONLY

XPR-

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260434

5260438

5260447

5260448

5260452

5260457

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5215388

XPR-7A/10/10A POWER SIDE POST ASSEMBLY

2 5215389

XPR-7A/10/10A OFF SIDE POST ASSEMBLY

3 5210202

XPR-10 TOP TROUGH ASSEMBLY

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

10/08/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

UPDATED BOM REVISIONS

05/14/2015

00689

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245227

XPR-10 LIFT

SUPERSTRUCTURE

01/22/2010

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

XPR-

5757

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260438

5260447

5260457

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

5174518

XPR CLEARFLOOR PARTS BAG

5505116

XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT

5595367

XPR-10 CABLE ASSEMBLY Ø10 x 10076mm DBST

5570832

XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x 2299mm

5570017

XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB

5595047

XPR-7A/10/10A/7TR Ø2.4 x 7747 SAFETY CABLE

5570038

XPR-7TR/10 HYDRAULIC HOSE ASSY Ø6.35 x 8015 SB

5210007

XPR POWER SIDE SAFEY ASSEMBLY

5210010

XPR OFF SIDE SAFETY WELDMENT

10 5715003

POWER UNIT VIBRATION DAMPENER

11 5215507

ROUND LIFT PAD ADAPTER ASSEMBLY

12 5730663

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD R.H.

13 5730664

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD L.H.

14 5736604

TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT GEAR

15 5600163

XPR CLEARFLOOR POWER SIDE SAFETY COVER

16 5210009

XPR-7A/7TR/7TRFD/ 9D/10/12/12FD/15/18C OFF SIDE

SAFETY COVER

17 5746389

GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)

18 5746390

GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION

(113mm LG.)

19 5746395

GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)

20 5545342

WASHER M18 FLAT

21 5535358

NUT M18 x 2.5 NL

22 5540281

C RING Ø38mm OD 5103-150

23 5746167

DOUBLE THREADED ROD M10 x 1.5 x 275

24 5716634

XPR MICROSWITCH COVER, PLASTIC

25 5570176

XPR-9D/10 HYDRAULIC HOSE EXTENSION ASSY Ø6.35

x 330mm DS

26 5550095

FTG NPL -04 JIC x -04 JIC

27 5530307

AB 3/4" x 5"

28 5905151

SAFETY TIPS CARD ALI-ST 90

29 5900147

SAFETY MANUAL ALI / SM 93-1

30 5900152

ALIGN OIM OPERATION INSPECTION &

MAINTENANCE

31 5900280

ALI/LP FRAME ENGAGING LIFTS GUIDE

32 5900151

BENDPAK #90 WARRANTY CARD

33 5900047 XPR-7A/10/10A INSTALLATION MANUAL

34 5525150

SPDT MICRO SWITCH;25A@125VAC

35 5525112

MICRO SWITCH COVER-5PA2

36 5520116

14-4 SJO UL 62 CABLE 300vac

3635mm*

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5700400 WITH 5716634, REMOVED

5215637 AND 5905326, UPDATED BOM

REVISION

10/06/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5746389, REPLACED 5540129 WITH

5540281, REMOVED 5905109, 5905131, 5905403,

5905465, 5905655, 5905940, 5930620, UPDATED

BOM REVISION

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5250228

XPR-10 PARTS BOX

06/21/2013

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

NOTE: UNLESS OTHERWISE SPECIFIED

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION

FORM (*)5520116 QTY FOR REFERENCE ONLY

XPR-

5900958

23 24

25 26

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5250228

XPR-10 PARTS BOX

1:25

SCALE:

5900958 XPR-

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245044

XPR-7A/10A LIFT SUPERSTRUCTURE

2 5250003

XPR-10A PARTS BOX

3 5210369

XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, R.H.

4 5210171

XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, L.H.

5 5210170

XPR-7A/10A LOW PROFILE TRIPLE TELESCOPING ARM

ASSEMBLY

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5260455

10/08/2014

00663

REPLACED 5250056 WITH 5250003, UPDATED

BOM REVISIONS

11/24/2014

00673

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260088

XPR-10A PRODUCTION

LIFT VER E

10/08/2014

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245044

XPR-7A/10A LIFT SUPERSTRUCTURE

2 5250003

XPR-10A PARTS BOX

3 5215653

XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, R.H.

4 5215546

XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, L.H.

5 5215547

XPR-7A/10A-LP SHORT ARM ASSEMBLY

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5260436

10/08/2014

00663

REPLACED 5250056 WITH 5250003, UPDATED

BOM REVISION

11/24/2014

00673

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260083

XPR-10A-LP

PRODUCTION LIFT VER E

10/08/2014

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245044

XPR-7A/10A LIFT SUPERSTRUCTURE

2 5250004

XPR-10A EXTENDED PARTS BOX

3 5215653

XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, R.H.

4 5215546

XPR-7A-LP/10A-LP LONG ARM ASSEMBLY, L.H.

5 5215547

XPR-7A/10A-LP SHORT ARM ASSEMBLY

6 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5260432

10/07/2014

00663

REPLACED 5250057 WITH 5250004, UPDATED

BOM REVISIONS

11/24/2014

00673

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260081

XPR-10A-LP-168

PRODUCTION LIFT VER E

10/07/2014

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

6262

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260083

5260088

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174518

XPR CLEARFLOOR PARTS BAG

2 5505116

XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT

3 5595073

XPR-7A/10A CABLE ASSEMBLY Ø10 x 9999mm DBST

4 5595072

XPR-7A/10A CABLE ASSEMBLY Ø10 x 10115mm DBST

5 5570832

XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x

2299mm SB

6 5570017

XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB

7 5595047

XPR-7A/10/10A/7TR Ø2.4 x 7747 SAFETY CABLE

8 5570058

XPR-7A/10A HYDRAULIC HOSE ASSY Ø6.35 x 8090 SB

9 5570065

XPR-7A/10A HYDRAULIC HOSE EXTENSION ASSY

Ø6.35 x 203mm DS

10 5210007

XPR POWER SIDE SAFEY ASSEMBLY

11 5210010

XPR OFF SIDE SAFETY WELDMENT

12 5715003

POWER UNIT VIBRATION DAMPENER

13 5215507

ROUND LIFT PAD ADAPTER ASSEMBLY

14 5730663

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD R.H.

15 5730664

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD L.H.

16 5736604

TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT

GEAR

17 5600163

XPR CLEARFLOOR POWER SIDE SAFETY COVER

18 5210009

XPR-7A/7TR/7TRFD/ 9D/10/12/12FD/15/18C OFF SIDE

SAFETY COVER

19 5746389

GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)

20 5746390

GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION

(113mm LG.)

21 5746395

GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)

22 5545342

WASHER M18 FLAT

23 5535358

NUT M18 x 2.5 NL

24 5540281

C RING Ø38mm OD 5103-150

25 5746167

DOUBLE THREADED ROD M10 x 1.5 x 275

26 5716634

XPR MICROSWITCH COVER, PLASTIC

27 5550095

FTG NPL -04 JIC x -04 JIC

28 5530307

AB 3/4" x 5"

29 5525150

SPDT MICRO SWITCH;25A@125VAC

30 5525112

MICRO SWITCH COVER-5PA2

31 5520116

14-4 SJO UL 62 CABLE 300vac

3635mm*

32 5905151

SAFETY TIPS CARD ALI-ST 90

33 5900147

SAFETY MANUAL ALI / SM 93-1

34 5900152

ALIGN OIM OPERATION INSPECTION &

MAINTENANCE

35 5900280

ALI/LP FRAME ENGAGING LIFTS GUIDE

36 5900151

BENDPAK #90 WARRANTY CARD

37 5900047

XPR-7A/10/10A INSTALLATION MANUAL

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5250003

11/28/2014

00673

ADDED 5746389, REPLACED 5540129 WITH

5540281, REMOVED 5905109, 5905131,5905403,

5905465, 5905940, 5930630, UPDATED BOM

REVISION

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5250003

XPR-10A PARTS BOX

11/28/2014

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

NOTE: UNLESS OTHERWISE SPECIFIED

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION

FORM (*)5520116 QTY FOR REFERENCE ONLY

XPR-

5900958

6363

1 18

25 26

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5250003

XPR-10A PARTS BOX

1:25

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

DETAIL B

SCALE 1 : 12

DETAIL C

SCALE 1 : 4

DETAIL E

SCALE 1 : 4

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED (2) 5540075, REPLACED 5530314

WITH 5530261, REPLACED 5540001 WITH

5540075, UPDATED TITLE TO REFLECT WHERE

USED, UPDATED BOM REVISION AND NEXT

ASSEMBLIES

06/17/2013

00605

UPDATED BOM REVISION

06/02/2014

00649

REPLACED 5505113 WITH 5505001, UPDATED

NEXT ASSEMBLY

10/06/2014

00663

NEXT ASSEMBLY

5250056

5250186

5250199

5250213

5250227

5250228

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5505001

GP-7/PL-6000/XPR SERIES SAFETY CLEVIS PIN

2 5715196

XPR PLASTIC COVER BLOCK 105 x 80

3 5535022

NUT 9/16"-18 JN

4 5550113

FTG ELB -04 NPT L x -04 JIC

5 5550183

FTG ELB -06 JIC -06L ORB

6 5550003

FTG TEE -04JIC -04JIC -06JIC

7 5505350 MODEL#211 HAIR PIN/ LARGE 2

8 5530261

PHPS M6 x 1 x 10

9 5545347

WASHER, M12 FLAT WASHER

10 5535354

NUT M12 x1.75

11 5520001

RUBBER GROMMET, 3/4 I.D.

12 5535001

NUT M8 x 1.25 NL

13 5530010

HHB M8 x 1.25 x 25

14 5545200

WASHER M10 x Ø18 SL

15 5535998

NUT M10 x 1.5

16 5530760

HEX HEAD BOLT M10x1.25x35

17 5540075

2.5 WIRE DIA., Ø20.5 x 75 LG

18 5530750

STS M4.2 x 1.7 x 6

19 5545535

C WASHER SHIM FOR LIFTS

20 5545341

WASHER M10 x Ø20 FLAT

21 5535013

NUT M10 x 1.5 NL

22 5505031

ROTOR CLIP 12mm SS

23 5530115

BHS 6-32 x 1.25

24 5535190

HN 6-32

25 5520140

ROMEX CONNECTOR 3/8 #6623

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5174518

XPR CLEARFLOOR

PARTS BAG

02/11/2010

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

10/22/2014

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245044

XPR-7A/10A LIFT SUPERSTRUCTURE

2 5250004

XPR-10A EXTENDED PARTS BOX

3 5210369

XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, R.H.

4 5210171

XPR-7A/10A LOW PROFILE LONG ARM ASSEMBLY, L.H.

5 5210170

XPR-7A/10A LOW PROFILE TRIPLE TELESCOPING ARM

ASSEMBLY

6 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

7 5905109

WARNING ALI/WL 101

8 5905131

2 POST DECAL KIT, LESS ALI

9 5905403

MAX CAP DANGER 10K

10 5905465

MANUFACTURER LABEL

11 5905940

PRODUCT DATA LABEL

12 5930635

XPR-10A-168 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5260450

10/08/2014

00663

REPLACED 5250057 WITH 5250004, UPDATED

BOM REVISIONS

11/24/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905940, 5930635, UPDATED BOM REVISIONS

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5260086

XPR-10A-168

PRODUCTION LIFT VER E

10/08/2014

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930635 TO BE ADDED BY REQUEST ONLY

NOTE: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245227

XPR-10 LIFT SUPERSTRUCTURE

2 5250243

XPR-10 EXTENDED PARTS BOX

3 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

4 5215548

XPR-9/9D/10-LP MEDIUM ARM ASSEMBLY

5 5905109

WARNING ALI/WL 101

6 5905131

2 POST DECAL KIT, LESS ALI

7 5905403

MAX CAP DANGER 10K

8 5905465

MANUFACTURER LABEL

9 5905655

MAX CAP NRTL DANGER 10K

10 5905940

PRODUCT DATA LABEL

11 5930625

XPR-10-168 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

10/08/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905655, 5905940, 5930625, UPDATED BOM

REVISIONS

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260434

XPR-10-LP-168

PRODUCTION LIFT VER D

07/01/2013

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930625 TO BE ADDED BY REQUEST ONLY

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260081

5260086

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174218

XPR CLEARFLOOR EXTENDED PARTS BAG

2 5505116

XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT

3 5595837

XPR-7A/10A EXTENDED CABLE ASSY Ø10 x 11219mm DBST

4 5595923

XPR-7A/10A EXTENDED CABLE ASSY Ø10 x 11335mm DBST

5 5570065

XPR-7A/10A HYDRAULIC HOSE EXTENSION ASSY Ø6.35 x

203mm DS

6 5570832

XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x

2299mm SB

7 5570017

XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB

8 5595104

XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY CABLE

9 5570059

XPR-7A/10A EXTENDED HYDRAULIC HOSE ASSY Ø6.35 x 9308

10 5210007

XPR POWER SIDE SAFEY ASSEMBLY

11 5210010

XPR OFF SIDE SAFETY WELDMENT

12 5715003

POWER UNIT VIBRATION DAMPENER

13 5215507

ROUND LIFT PAD ADAPTER ASSEMBLY

14 5730663

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD R.H.

15 5730664

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD L.H.

16 5736604

TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT

GEAR

17 5600163

XPR CLEARFLOOR POWER SIDE SAFETY COVER

18 5210009

XPR-7A/7TR/7TRFD/ 9D/10/12/12FD/15/18C OFF SIDE

SAFETY COVER

19 5746389

GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)

20 5746390

GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION

(113mm LG.)

21 5746395

GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)

22 5545342

WASHER M18 FLAT

23 5535358

NUT M18 x 2.5 NL

24 5540281

C RING Ø38mm OD 5103-150

25 5746167

DOUBLE THREADED ROD M10 x 1.5 x 275

26 5716634

XPR MICROSWITCH COVER, PLASTIC

27 5550095

FTG NPL -04 JIC x -04 JIC

28 5530307

AB 3/4" x 5"

29 5905151

SAFETY TIPS CARD ALI-ST 90

30 5900147

SAFETY MANUAL ALI / SM 93-1

31 5900152

ALIGN OIM OPERATION INSPECTION &

MAINTENANCE

32 5900280

ALI/LP FRAME ENGAGING LIFTS GUIDE

33 5900151

BENDPAK #90 WARRANTY CARD

34 5900047

XPR-7A/10/10A INSTALLATION MANUAL

35 5525150

SPDT MICRO SWITCH;25A@125VAC

36 5525112

MICRO SWITCH COVER-5PA2

37 5520116

14-4 SJO UL 62 CABLE 300vac

4275mm*

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE,DERIVED FROM 5250057

11/28/2014

00673

ADDED 5746389, REPLACED 5540129 WITH

5540281, REMOVED 5905109, 5905131, 5905940,

5905635, 5905465, 5905403, UPDATED BOM

REVISION

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5250004

XPR-10A EXTENDED

PARTS BOX

11/28/2014

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION

FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED

5900958

527

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5250004

XPR-10A EXTENDED

PARTS BOX

1:25

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245227

XPR-10 LIFT SUPERSTRUCTURE

2 5250243

XPR-10 EXTENDED PARTS BOX

3 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

4 5210741

XPR-9/9D/10 LOW PROFILE TRIPLE TELESCOPING ARM

ASSEMBLY

5 5215195

XPR-9/9D/10 LOW PROFILE MEDIUM ARM ASSEMBLY

6 5905109

WARNING ALI/WL 101

7 5905131

2 POST DECAL KIT, LESS ALI

8 5905403

MAX CAP DANGER 10K

9 5905465

MANUFACTURER LABEL

10 5905655

MAX CAP NRTL DANGER 10K

11 5905940

PRODUCT DATA LABEL

12 5930625

XPR-10-168 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

10/09/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905655, 5905940, 5930625, UPDATED BOM

REVISIONS

05/18/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260452

XPR-10-168

PRODUCTION LIFT VER D

07/05/2013

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930625 TO BE ADDED BY REQUEST ONLY

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

109

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245227

XPR-10 LIFT SUPERSTRUCTURE

2 5250243

XPR-10 EXTENDED PARTS BOX

3 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

4 5210741

XPR-9/9D/10 LOW PROFILE TRIPLE TELESCOPING ARM

ASSEMBLY

5 5905109

WARNING ALI/WL 101

6 5905131

2 POST DECAL KIT, LESS ALI

7 5905403

MAX CAP DANGER 10K

8 5905465

MANUFACTURER LABEL

9 5905655

MAX CAP NRTL DANGER 10K

10 5905940

PRODUCT DATA LABEL

11 5930625

XPR-10-168 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

10/09/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905655, 5905940, 5930625, UPDATED BOM

REVISIONS

05/18/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260448

XPR-10T-168

PRODUCTION LIFT VER D

07/05/2013

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930625 TO BE ADDED BY REQUEST ONLY

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 12

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245227

XPR-10 LIFT SUPERSTRUCTURE

2 5250243

XPR-10 EXTENDED PARTS BOX

3 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

4 5215548

XPR-9/9D/10-LP MEDIUM ARM ASSEMBLY

5 5905109

WARNING ALI/WL 101

6 5905131

2 POST DECAL KIT, LESS ALI

7 5905403

MAX CAP DANGER 10K

8 5905465

MANUFACTURER LABEL

9 5905655

MAX CAP NRTL DANGER 10K

10 5905940

PRODUCT DATA LABEL

11 5930625

XPR-10-168 SERIAL TAG

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

10/08/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5905109, 5905131, 5905403, 5905465,

5905655, 5905940, 5930625, UPDATED BOM

REVISIONS

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260434

XPR-10-LP-168

PRODUCTION LIFT VER D

07/01/2013

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET.

5930625 TO BE ADDED BY REQUEST ONLY

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260434

5260448

5260452

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174218

XPR CLEARFLOOR EXTENDED PARTS BAG

2 5505116

XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT

3 5595368

XPR-10 EXTENDED CABLE ASSY Ø10 x 11296mm DBST

4 5570832

XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x

2299mm SB

5 5570017

XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB

6 5595104

XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY CABLE

7 5570005

XPR-7TR/10 EXTENDED HYDRAULIC HOSE ASSY Ø6.35

x 9233 SB

8 5210007

XPR POWER SIDE SAFEY ASSEMBLY

9 5210010

XPR OFF SIDE SAFETY WELDMENT

10 5715003

POWER UNIT VIBRATION DAMPENER

11 5215507

ROUND LIFT PAD ADAPTER ASSEMBLY

12 5730663

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD R.H.

13 5730664

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD L.H.

14 5736604

TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT

GEAR

15 5600163

XPR CLEARFLOOR POWER SIDE SAFETY COVER

16 5210009

XPR-7A/7TR/7TRFD/ 9D/10/12/12FD/15/18C OFF SIDE

SAFETY COVER

17 5746389

GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)

18 5746390

GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION

(113mm LG.)

19 5746395

GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)

20 5545342

WASHER M18 FLAT

21 5535358

NUT M18 x 2.5 NL

22 5540281

C RING Ø38mm OD 5103-150

23 5746167

DOUBLE THREADED ROD M10 x 1.5 x 275

24 5525150

SPDT MICRO SWITCH;25A@125VAC

25 5525112

MICRO SWITCH COVER-5PA2

26 5520116

14-4 SJO UL 62 CABLE 300vac

4275mm*

27 5716634

XPR MICROSWITCH COVER, PLASTIC

28 5570176

XPR-9D/10 HYDRAULIC HOSE EXTENSION ASSY Ø6.35

x 330mm DS

29 5550095

FTG NPL -04 JIC x -04 JIC

30 5530307

AB 3/4" x 5"

31 5905151

SAFETY TIPS CARD ALI-ST 90

32 5900147

SAFETY MANUAL ALI / SM 93-1

33 5900152

ALIGN OIM OPERATION INSPECTION &

MAINTENANCE

34 5900280

ALI/LP FRAME ENGAGING LIFTS GUIDE

35 5900151

BENDPAK #90 WARRANTY CARD

36 5900047

XPR-7A/10/10A INSTALLATION MANUAL

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5700400 WITH 5716634, REMOVED

5215637 AND 5905326, UPDATED BOM

REVISIONS

10/06/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5746389, REPLACED 5540129 WITH

5540281, REMOVED 5905109, 5905131, 5905403,

5905465, 5905655, 5905940, 5930625, UPDATED

BOM REVISION

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5250243

XPR-10 EXTENDED

PARTS BOX

07/01/2013

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION

FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED

5900958

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

5260434

5260448

5260452

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174218

XPR CLEARFLOOR EXTENDED PARTS BAG

2 5505116

XPR-7/7A/9/10 LIFT HEAD PIN WELDMENT

3 5595368

XPR-10 EXTENDED CABLE ASSY Ø10 x 11296mm DBST

4 5570832

XPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x

2299mm SB

5 5570017

XPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SB

6 5595104

XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY CABLE

7 5570005

XPR-7TR/10 EXTENDED HYDRAULIC HOSE ASSY Ø6.35

x 9233 SB

8 5210007

XPR POWER SIDE SAFEY ASSEMBLY

9 5210010

XPR OFF SIDE SAFETY WELDMENT

10 5715003

POWER UNIT VIBRATION DAMPENER

11 5215507

ROUND LIFT PAD ADAPTER ASSEMBLY

12 5730663

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD R.H.

13 5730664

GP-7/RTL-8000/XPR-7/9/10 POST ASSEMBLY LIFT

HEAD FOOT GUARD L.H.

14 5736604

TWO POST LIGHT DUTY BOLT ON ARM RESTRAINT

GEAR

15 5600163

XPR CLEARFLOOR POWER SIDE SAFETY COVER

16 5210009

XPR-7A/7TR/7TRFD/ 9D/10/12/12FD/15/18C OFF SIDE

SAFETY COVER

17 5746389

GP/XPR SHORT LIFT PAD EXTENSION (95mm LG.)

18 5746390

GP/XPR/RJ/MD-6XP MEDIUM LIFT PAD EXTENSION

(113mm LG.)

19 5746395

GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)

20 5545342

WASHER M18 FLAT

21 5535358

NUT M18 x 2.5 NL

22 5540281

C RING Ø38mm OD 5103-150

23 5746167

DOUBLE THREADED ROD M10 x 1.5 x 275

24 5525150

SPDT MICRO SWITCH;25A@125VAC

25 5525112

MICRO SWITCH COVER-5PA2

26 5520116

14-4 SJO UL 62 CABLE 300vac

4275mm*

27 5716634

XPR MICROSWITCH COVER, PLASTIC

28 5570176

XPR-9D/10 HYDRAULIC HOSE EXTENSION ASSY Ø6.35

x 330mm DS

29 5550095

FTG NPL -04 JIC x -04 JIC

30 5530307

AB 3/4" x 5"

31 5905151

SAFETY TIPS CARD ALI-ST 90

32 5900147

SAFETY MANUAL ALI / SM 93-1

33 5900152

ALIGN OIM OPERATION INSPECTION &

MAINTENANCE

34 5900280

ALI/LP FRAME ENGAGING LIFTS GUIDE

35 5900151

BENDPAK #90 WARRANTY CARD

36 5900047 XPR-7A/10/10A INSTALLATION MANUAL 1

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5700400 WITH 5716634, REMOVED

5215637 AND 5905326, UPDATED BOM

REVISIONS

10/06/2014

00663

UPDATED BOM REVISIONS

11/24/2014

00673

ADDED 5746389, REPLACED 5540129 WITH

5540281, REMOVED 5905109, 5905131, 5905403,

5905465, 5905655, 5905940, 5930625, UPDATED

BOM REVISION

05/15/2015

00689

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5250243

XPR-10 EXTENDED

PARTS BOX

07/01/2013

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION

FORM (*)5520116 QTY FOR REFERENCE ONLY

NOTE: UNLESS OTHERWISE SPECIFIED

5900958

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 15

10 17

DETAIL B

SCALE 1 : 12

513

DETAIL C

SCALE 1 : 6

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED (2) 5540075, REPLACED 5530314 WITH

5530261, REPLACED 5540001 WITH 5540075,

UPDATED TITLE TO REFLECT WHERE USED,

UPDATED BOM REVISION AND NEXT ASSEMBLIES

06/27/2013

00605

REPLACED 5545251 WITH 5545500, REPLACED

(8) 5545347 WITH 5545027, ADDED (8) 5545027,

UPDATED BOM REVISION

04/23/2014

00649

REPLACED 5505113 WITH 5505001, UPDATED

NEXT ASSEMBLY

10/06/2014

00663

NEXT ASSEMBLY

5250214

5250222

5250223

5250057

5250242

5250243

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5505001

GP-7/PL-6000/XPR SERIES SAFETY CLEVIS PIN

2 5715196

XPR PLASTIC COVER BLOCK 105 x 80

3 5535022

NUT 9/16"-18 JN

4 5550113

FTG ELB -04 NPT L x -04 JIC

5 5550183

FTG ELB -06 JIC -06L ORB

6 5550003

FTG TEE -04JIC -04JIC -06JIC

7 5505350 MODEL#211 HAIR PIN/ LARGE 2

8 5530261

PHPS M6 x 1 x 10

9 5545347

WASHER, M12 FLAT WASHER

10 5535354

NUT M12 x1.75

11 5520001

RUBBER GROMMET, 3/4 I.D.

12 5535001

NUT M8 x 1.25 NL

13 5530010

HHB M8 x 1.25 x 25

14 5545200

WASHER M10 x Ø18 SL

15 5535998

NUT M10 x 1.5

16 5530760

HEX HEAD BOLT M10x1.25x35

17 5545201

WASHER, M12 SPRING LOCK

18 5545027

WASHER M12 x Ø37 x 3mm

19 5530076

HHB M12 x 1.75 x 35mm

20 5540075

2.5 WIRE DIA., Ø20.5 x 75 LG

21 5530750

STS M4.2 x 1.7 x 6

22 5545535

C WASHER SHIM FOR LIFTS

23 5535013

NUT M10 x 1.5 NL

24 5545341

WASHER M10 x Ø20 FLAT

25 5505031

ROTOR CLIP 12mm SS

26 5530115

BHS 6-32 x 1.25

27 5535190

HN 6-32

28 5520140

ROMEX CONNECTOR 3/8 #6623

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5174218

XPR CLEARFLOOR

EXTENDED PARTS BAG

01/26/2010

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

10/22/2014

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE

12/10/2013

00605

REPLACED 5525110 WITH 5525150

04/28/2014

00649

NEXT ASSEMBLY

3ph POWER

UNIT BOX

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5525150

SPDT MICRO SWITCH;25A@125VAC

2 5525112

MICRO SWITCH COVER-5PA2

3 5530109

BHS 6-32 x 2.5

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215639

XPR CLEARFLOOR 3ph

MICROSWITCH KIT

---

12/10/2013

DO NOT SCALE DRAWING

1.5:1

SCALE:

THIRD ANGLE PROJECTION

-- --

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

09/05/2013

00615

REPLACED 5545347 WITH 5545027, ADDED (1)

5545027, ADDED 5520116

04/25/2014

00649

UPDATED BOM REVISIONS

11/24/2014

00673

NEXT ASSEMBLY

LIFT ACCESSORY

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

2 5595368

XPR-10 EXTENDED CABLE ASSY Ø10 x 11296mm DBST

3 5545342

WASHER M18 FLAT

4 5535358

NUT M18 x 2.5 NL

5 5595104

XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY

CABLE

6 5570005

XPR-7TR/10 EXTENDED HYDRAULIC HOSE ASSY Ø6.35

x 9233 SB

7 5570176

XPR-9D/10 HYDRAULIC HOSE EXTENSION ASSY Ø6.35

x 330mm DS

8 5520116

14-4 SJO UL 62 CABLE 300vac

4275mm*

9 5530076

HHB M12 x 1.75 x 35mm

10 5545201

WASHER, M12 SPRING LOCK

11 5545027

WASHER M12 x Ø37 x 3mm

12 5535354

NUT M12 x1.75

13 5550095

FTG NPL -04 JIC x -04 JIC

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5240821

XPR-7/10 EXTENSION KIT

09/13/2010

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

THREAD 5535358 ONTO CABLES WITH 5545342 FOR SHIPMENT

(*) 5520116 QTY FOR REFERENCE ONLY

XPR-10 EXTENSION KIT

XPR-

DIMENSIONS ARE IN MM

☺

NEXT ASSEMBLY

LIFT ACCESSORY

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5210269

XPR-7/7TR/10 POST EXTENSION WELDMENT

2 5595837

XPR-7A/10A EXTENDED CABLE ASSY Ø10 x 11219mm DBST

3 5595923

XPR-7A/10A EXTENDED CABLE ASSY Ø10 x 11335mm DBST

4 5545342

WASHER M18 FLAT

5 5535358

NUT M18 x 2.5 NL

6 5595104

XPR-7A/7TR/10/10A EXTENDED Ø2.4 X 8839 SAFETY

CABLE

7 5570059

XPR-7A/10A EXTENDED HYDRAULIC HOSE ASSY

Ø6.35 x 9308 SB

8 5570065

XPR-7A/10A HYDRAULIC HOSE EXTENSION ASSY

Ø6.35 x 203mm DS

9 5520116

14-4 SJO UL 62 CABLE 300vac

4275mm*

10 5530076

HHB M12 x 1.75 x 35mm

11 5545201

WASHER, M12 SPRING LOCK

12 5545027

WASHER M12 x Ø37 x 3mm

13 5535354

NUT M12 x1.75

14 5550095

FTG NPL -04 JIC x -04 JIC

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE,DERIVED FROM 5240842

10/07/2014

00663

REPLACED 5570005 WITH 5570059, UPDATED

BOM REVISIONS

11/24/2014

00673

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5240806

XPR-7A/10A EXTENSION KIT

10/07/2014

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

THREAD 5535358 ONTO CABLES WITH 5545342 FOR SHIPMENT

(*) 5520116 QTY FOR REFERENCE ONLY

XPR-10A EXTENSION KIT

XPR-

Declaration of Conformity

The equipment which accompanies this declaration is in conformity with EU Directive:

2006/42/EC Machinery Directive

Manufacturer

Bendpak Inc.

1645 Lemonwood Dr

Santa Paula Ca, 93060

USA

A copy of the Technical file for this equipment is available from:

CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK

Description of Equipment

Range of 10000lb (4536kg) 2 post vehicle servicing lifts, top bar.

 XPR-10 Serial numbers 5175765-4012-001 to 5175765-99999-999

 XPR-10-168 Serial numbers 5175775-5357-001 to 5175775-99999-999

 XPR-10T Serial numbers 5175140-8892-001 to 5175140-99999-999

 XPR-10-LP Serial numbers 5175141-4614-001 to 5175141-99999-999

 XPR-10-LP-168 Serial numbers 5175778-9512-001 to 5175778-99999-999

 XPR-10T-168 Serial numbers 5175006-8906-001 to 5175006-99999-999

 XPR-10A Serial numbers 5175798-0000-001 to 5175798-99999-999

 XPR-10A-168 Serial numbers 5175797-0000-001 to 5175797-99999-999

 XPR-10A-LP Serial numbers 5175796-0000-001 to 5175796-99999-999

 XPR-10A-LP-168 Serial numbers 5175795-0000-001 to 5175795-99999-999

A sample of this machinery has been presented to Notified Body number 1105.

CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK

Who have issued an EC type-examination certificate number CE-GB-20120209-01-08-5B.

The equipment in respect of which this declaration is made conforms to the example to which that

certificate relates, and that certificate remains valid.

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The following harmonised standards have been used:-

EN1493:2010 Vehicle Lifts

Authorised signatory of manufacturer

Signature:

Name of signatory: Jeffrey S. Kritzer

Position in company: Senior Vice President of Marketing and Sales

Place signed: Santa Paula, CA, USA

Date signed: October 5, 2015

For Parts Or Service

Contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

Tel: 1-805-933-9970

Toll Free: 1-800-253-2363

Fax: 1-805-933-9160

www.bendpak.com

p/n 5900958

NOTE:

Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however,

possible product updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves

the right to change specications without incurring any obligation for equipment previously or subsequently sold.

Not responsible for typographical errors.

XPR 10 10A 168 Manual 5900047 REV F 11 13 15 WEB

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