SWV2563 Yaskawa G5 Drive Manual 2 15 12
User Manual: SWV2563
Open the PDF directly: View PDF .
Page Count: 297
Download | |
Open PDF In Browser | View PDF |
GPD 515/G5 Drive YASKAWA ELECTRIC AMERICA, INC. Drives Division 16555 W. Ryerson Rd., New Berlin, WI 53151, U.S.A. Phone: (800) YASKAWA (800-927-5292) Fax: (262) 782-3418 Internet: http://www.drives.com YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, Singapore Phone: 65-282-3003 Fax: 65-289-3003 TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION) 10F 146 Sung Chiang Road, Taipei, Taiwan Phone: 886-2-2563-0010 Fax: 886-2-2567-4677 MOTOMAN INC. 805 Liberty Lane, West Carrollton, OH 45449, U.S.A. Phone: (937) 847-6200 Fax: (937) 847-6277 Internet: http://www.motoman.com YASKAWA JASON (HK) COMPANY LIMITED Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong Phone: 852-2803-2385 Fax: 852-2547-5773 YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp BEIJING OFFICE Room No. 301 Office Building of Beijing International Club, 21 Jianguomanwai Avenue, Beijing 100020, China Phone: 86-10-6532-1850 Fax: 86-10-6532-1851 YASKAWA ELETRICO DO BRASIL COMERCIO LTDA. Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000 Phone: 55-11-5071-2552 Fax: 55-11-5581-8795 Internet: http://www.yaskawa.com.br SHANGHAI OFFICE 27 Hui He Road Shanghai 200437 China Phone: 86-21-6553-6600 Fax: 86-21-6531-4242 YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2, 65824 Schwalbach, Germany Phone: 49-6196-569-300 Fax: 49-6196-888-301 MOTOMAN ROBOTICS AB Box 504 S38525, Torsas, Sweden Phone: 46-486-48800 Fax: 46-486-41410 SHANGHAI YASKAWA-TONJI M & E CO., LTD. 27 Hui He Road Shanghai 200437 China Phone: 86-21-6533-2828 Fax: 86-21-6553-6677 BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD. 30 Xue Yuan Road, Haidian, Beijing 100083 China Phone: 86-10-6232-9943 Fax: 86-10-6234-5002 MOTOMAN ROBOTEC GmbH Kammerfeldstrabe 1, 85391 Allershausen, Germany Phone: 49-8166-900 Fax: 49-8166-9039 SHOUGANG MOTOMAN ROBOT CO., LTD. 7, Yongchang-North Street, Beijing Economic & Technological Development Area, Beijing 100076 China Phone: 86-10-6788-0551 Fax: 86-10-6788-2878 YASKAWA ELECTRIC UK LTD. 1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom Phone: 44-12-3673-5000 Fax: 44-12-3645-8182 YEA, TAICHUNG OFFICE IN TAIWAIN B1, 6F, No.51, Section 2, Kung-Yi Road, Taichung City, Taiwan, R.O.C. Phone: 886-4-2320-2227 Fax:886-4-2320-2239 GPD 515/G5 Technical Manual YASKAWA ELECTRIC AMERICA, INC. Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (800-927-5292) Fax: (847) 887-7310 Internet: http://www.yaskawa.com GPD 515/G5 Drive Technical Manual YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea Phone: 82-2-776-7844 Fax: 82-2-753-2639 0 4 / 01/02 Data subject to change without notice. SWV: 01114 Document Number: TM4515 (Supercedes: YEA-TOA-S616-10.11 and 10.12) 04/01/2002 Software Version: 01114 Models: GPD515C- and CIMR-G5M Document Number: TM 4515 CONTENTS PARAGRAPH PAGE SUBJECT GPD 515/G5 SIMPLIFIED START-UP PROCEDURE ............. i QUICK REFERENCE FOR GPD 515 PARAMETERS ............... xiv CURRENT RATINGS & HORSEPOWER RANGE .................... xvii WARNING/CAUTION STATEMENTS ..................................... xviii WARRANTY REGISTRATION .................................................. xxi 1 1.1 1.2 1.3 1.4 1.4.1 1.4.2 1.4.3 1.4.3a 1.4.4 1.4.5 1.4.6 1.4.7 INSTALLATION ....................................................................... 1 - 1 General ....................................................................................... 1 - 1 Receiving .................................................................................... 1 - 1 Physical Installation .................................................................... 1 - 1 Electrical Installation .................................................................. 1 - 2 Main Circuit Input/Output ..................................................... 1 - 2 Grounding ............................................................................. 1 - 1 1 Auxiliary Input and Output Power Option Devices ............... 1 - 1 1 Conformance to European EMC Directive ............................ 1 - 1 3 Control Circuit ...................................................................... 1 - 1 5 Interconnection - 2-Wire Control (Fig. 1-3) ........................ 1 - 2 0 Interconnection - 3-Wire Control (Fig. 1-4) ........................ 1 - 2 2 Encoder/PG-X2 Connections ................................................ 1 - 2 4 2 2.1 2.2 2.2a 2.3 2.4 2.5 2.6 2.7 INITIAL START-UP (“LOCAL” CONTROL) ......................... 2 - 1 Pre-power Checks ...................................................................... 2 - 1 Control Method Selection ........................................................... 2 - 2 Power On and Preliminary Checks – Open Loop Vector Control ............................................................. 2 - 3 Power On and Preliminary Checks – Flux Vector Control ...... 2 - 6 Power On and Preliminary Checks – V/f Control .................. 2 - 1 1 Power On and Preliminary Checks – V/f with PG Feedback Control ....................................................... 2 - 1 4 Changing the Language on the Digital Operator ...................... 2 - 1 9 Calculating Motor Parameters ................................................... 2 - 2 0 Test Run Using Digital Operator ("Local" Control) ................... 2 - 2 4 Pre-operation Considerations .................................................... 2 - 2 7 Storage Function ...................................................................... 2 - 2 7 3 OPERATION AT LOAD ........................................................... 3 - 1 4 4.1 4.2 4.3 4.4 4.5 DIGITAL OPERATOR ............................................................... General ....................................................................................... Display and Keypad .................................................................... Digital Operator Menu Trees ...................................................... Basic Programming ..................................................................... Modes of Operation ................................................................... 2.2b 2.2c 2.2d Release Date 4/01/2002 xi 4-1 4-1 4-1 4-4 4-8 4-9 CONTENTS - Continued PARAGRAPH 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 5.22 5.23 5.24 5.25 5.25 A 5.25 B 5.26 5.27 5.28 5.29 5.30 5.31 5.32 PAGE SUBJECT PROGRAMMABLE FEATURES ................................................ 5 - 1 General ....................................................................................... 5 - 1 Accel/Decel Time ....................................................................... 5 - 3 Accel/Decel: S-Curve Characteristics ........................................ 5 - 6 Access Level .............................................................................. 5 - 7 Auto-restart ............................................................................... 5 - 7 Automatic Frequency Regulator (AFR) Gain .............................. 5 - 8 Automatic Speed Regulator (ASR) ............................................ 5 - 9 Carrier Frequency ...................................................................... 5 - 1 2 Critical Frequency Rejection ..................................................... 5 - 1 3 DC Injection Braking .................................................................. 5 - 1 4 Digital Operator Display Selection ............................................ 5 - 1 7 Display – Monitor (at Power-up) Selection ............................... 5 - 1 9 Droop ........................................................................................ 5 - 1 9 Dwell ......................................................................................... 5 - 2 0 Encoder (PG) Parameters ......................................................... 5 - 2 1 Energy Saving Operation ........................................................... 5 - 2 6 External Fault Inputs ................................................................. 5 - 2 8 Frequency Reference Command Bias/Gain ............................... 5 - 2 9 Frequency Reference Input Signals (Auto/Manual) .................. 5 - 3 1 Frequency Reference Loss Detection ....................................... 5 - 3 3 Frequency Reference Retention ................................................ 5 - 3 3 Frequency Reference Upper & Lower Limits ............................ 5 - 3 4 Hunting Prevention ................................................................... 5 - 3 5 Jog Reference ........................................................................... 5 - 3 6 Local Remote and Reference Selection .................................... 5 - 3 9 Local Remote Selection ....................................................... 5 - 3 9 Multiple Speed Reference Configuration [Multi-step Speed Operation] .......................................................... 5 - 4 0 Miscellaneous Parameters ......................................................... 5 - 4 4 Miscellaneous Protective Features ............................................ 5 - 4 6 MODBUS Control ....................................................................... 5 - 4 8 Momentary Power Loss Ride-thru ............................................. 5 - 5 0 Multi-function Analog Inputs (Term. 14 & 16 ) ....................... 5 - 5 3 Multi-function Analog Monitor Output (Term. 21-23) .............. 5 - 5 7 Multi-function Input Terminals (Term. 3-8) .............................. 5 - 5 8 • Local/Remote ................................................................... 5 - 6 2 • External Base Block .......................................................... 5 - 6 3 • Speed Search .................................................................... 5 - 6 4 • Timer Function .................................................................. 5 - 6 6 • Sample/Hold Command .................................................... 5 - 6 6 • Up/Down Frequency Setting ............................................ 5 - 6 7 • Trim Control ...................................................................... 5 - 6 9 xii CONTENTS - Continued PARAGRAPH 5.33 PAGE SUBJECT 5.34 5.35 5.36 5.37 5.38 5.39 5.40 5.41 5.42 5.43 5.44 5.45 5.45.1 5.46 5.47 5.48 5.49 5.50 Multi-function Output Terminals (Term. 9 & 10; 25-27) ......... 5 - 7 0 • Frequency or Speed Detection Output Signals ................ 5 - 7 3 Phase Loss Detection – Input ................................................... 5 - 7 7 Phase Loss Detection – Output ................................................ 5 - 7 7 PID Control ................................................................................ 5 - 7 8 Reset Codes; 2-Wire, 3-Wire Initialization ................................ 5 - 8 3 Slip Compensation .................................................................... 5 - 8 4 Stall Prevention ......................................................................... 5 - 8 6 Stopping Method ....................................................................... 5 - 8 8 Thermal Overload Protection .................................................... 5 - 9 0 Torque Compensation ............................................................... 5 - 9 3 Torque Control (Command) ...................................................... 5 - 9 5 Torque Detection ...................................................................... 5 - 9 8 Torque Limit ............................................................................ 5 - 1 0 1 Two Motor Operation ............................................................... 5 - 1 0 4 User Parameters ...................................................................... 5 - 1 0 6 V/f Pattern - Standard ............................................................ 5 - 1 0 6 V/f Pattern - Custom .............................................................. 5 - 1 0 8 Zero-Servo Control ................................................................... 5 - 1 1 0 Zero Speed Control .................................................................. 5 - 1 1 2 6 6.1 6.2 6.3 6.4 6.5 6.6 FAULT INDICATION & TROUBLESHOOTING ....................... 6 - 1 General ....................................................................................... 6 - 1 Auto-Tuning Faults and Corrective Actions ............................... 6 - 6 Displaying Faults ........................................................................ 6 - 7 Troubleshooting Flowcharts ...................................................... 6 - 1 0 Diode and IGBT (Transistor) Module Resistance Test .............. 6 - 2 7 Checking Encoder Pulses .......................................................... 6 - 2 9 App. 1 LISTING OF PARAMETERS .................................................... A 1 - 1 App. 2 SPECIFICATIONS .................................................................... A 2 - 1 App. 3 CAPACITY & CONTROL METHOD RELATED PARAMETERS ....................................................... A 3 - 1 App. 4 G P D 5 1 5 / G 5 S P A R E PARTS ............................................... A 4 - 1 App. 5 GPD 5 1 5 / G 5 D I M E N S I O N S .................................................. A 5 - 1 App. 6 DYNAMIC BRAKING CONNECTIONS ................................... A 6 - 1 Index ..................................................................................................... I-1 xiii QUICK REFERENCE FOR GPD 515/G5 PARAMETERS (FACTORY SET) PARA. REF. PARAMETER NUMBER (7) FACTORY SETTING 0 2 2 2.3 5.4 2.2 C1-07 C1-08 C1-09 A1-03 A1-04 0 0000 5.37 p. A1-1 A2-01 thru A2-32 (1) b1-01 b1-02 b1-03 1 1 0 5.25 A 5.25 A 5.40 b1-04 b1-05 b1-06 b1-07 b1-08 0 0 1 0 0 p. A1-2 5.50 p. A1-2 p. A1-2 5.26 b2-01 b2-02 b2-03 b2-04 b2-08 0.5 50 0.00 0.00 0 5.10 5.10 5.10 5.10 5.10B b3-01 b3-02 b3-03 0 (6) 100 2.0 5.32 D 5.32 D 5.32 D b4-01 b4-02 0.0 0.0 5.32 E 5.32 E b5-01 b5-02 b5-03 0 1.00 1.0 5.36 5.36 5.36 b5-04 b5-05 b5-06 100.0 0.00 100.0 5.36 5.36 5.36 b5-07 b5-08 b5-09 b5-10 b5-11 b5-12 b5-13 b5-14 0.0 0.00 0 1.0 0 0 0 1.0 5.36 5.36 5.36D 5.36D 5.36D 5.36E 5.36E 5.36E b6-01 b6-02 b6-03 b6-04 0.0 0.0 0.0 0.0 5.14 5.14 5.14 5.14 b7-01 b7-02 0.0 0.05 5.13 5.13 b8-01 b8-02 b8-03 b8-04 b8-05 80 0.0 0 Note 2 Note 2 5.16A 5.16A 5.16B 5.16B 5.16B b9-01 b9-02 5 10 5.49 5.49 C1-01 C1-02 C1-03 10.0 10.0 10.0 C1-04 C1-05 C1-06 10.0 10.0 10.0 PARAMETER NUMBER (7) FACTORY SETTING A1-00 A1-01 A1-02 USER SETTING (1) (1) USER SETTING PARA. REF. PARAMETER NUMBER (7) FACTORY SETTING 10.0 10.0 10.0 5.2 5.2 5.2 E1-01 230V, 460V or 575V (5) 5.48 C1-10 C1-11 1 0.00 5.2 5.2 C2-01 C2-02 C2-03 C2-04 0.20 0.20 0.20 0.00 5.3 5.3 5.3 5.3 E1-02 E1-03 E1-04 0 F 60.0 5.41 5.47 5.48 E1-05 230.0V, 460.0V or 575.0V (5) 5.48 C3-01 C3-02 C3-03 C3-04 C3-05 C3-06 1.0 (6) 200 (6) 200 0 0 0 5.38 5.38 5.38 5.38 5.38 5.38 E1-06 E1-07 E1-08 60.0 3.0 (6) (2) (6) 5.48 5.48 5.48 E1-09 E1-10 0.5 (6) (2) (6) 5.48 5.48 C4-01 C4-02 C4-03 C4-04 C4-05 1.00 20 (6) 0.0 0.0 10 5.42 5.42 5.42 5.42 5.42 E1-11 E1-12 E1-13 0.0 0.0 0.0 5.48 5.48 5.48 C5-01 C5-02 20.00 (6) 0.500 (6) 5.7 5.7 E2-01 E2-02 E2-03 (5) (5) (5) 5.41 2.4 2.4 C5-03 C5-04 C5-05 20.00 (6) 0.500 (6) 5.0 5.7 5.7 p. A1-8 E2-04 E2-05 E2-06 4 (5) (5) 2.4 2.4 2.4 C5-06 C5-07 C5-08 0.004 0.0 400 5.7 5.7 p. A1-8 E2-07 E2-08 E2-09 E2-10 0.50 (5) 0.75 (5) 0.0 (5) 2.4 2.4 2.4 p. A1-13 C6-01 C6-02 C6-03 10.0 (5) 10.0 (5) 0 (5) 5.8 5.8 5.8 C7-01 C7-02 1 1.00 5.23 5.23 C8-08 C8-09 C8-30 1.00 50 2 5.6 5.6 p. A1-9 d1-01 d1-02 d1-03 0.0 0.0 0.0 5.25 B 5.25 B 5.25 B d1-04 d1-05 d1-06 0.0 0.0 0.0 5.25 B 5.25 B 5.25 B d1-07 d1-08 d1-09 0.0 0.0 6.0 5.25 B 5.25 B 5.25 B d2-01 d2-02 100.0 0.0 d3-01 d3-02 d3-03 d3-04 (See Note 3) USER SETTING PARA. REF. E3-01 2 E4-01 E4-02 E4-03 60.0 60.0 E4-04 E4-05 E4-06 E4-07 3.0 (6) (2) (6) 0.5 (6) (2) (6) 5.45.1 5.45.1 5.45.1 5.45.1 E5-01 E5-02 E5-03 (5) (5) (5) 5.45.1 5.45.1 5.45.1 E5-04 E5-05 E5-06 4 (5) (5) 5.45.1 5.45.1 5.45.1 F1-01 F1-02 F1-03 1024 1 1 5.15 A 5.15 B 5.15 C 5.22 5.22 F1-04 F1-05 F1-06 3 0 1 5.15 D 5.15 E (8) 0.0 0.0 0.0 1.0 5.9 5.9 5.9 5.9 F1-07 F1-08 F1-09 0 115 0.0 (6) 5.15 F 5.15 C 5.15 C d4-01 d4-02 0 10 5.21 5.32 H F1-10 F1-11 10 0.5 5.15 D 5.15 D 5.2 5.2 5.2 d5-01 d5-02 d5-03 0 0 1 5.43 5.43 5.43 F1-12 F1-13 F1-14 0 0 2.0 5.15 G 5.15 G 5.15 B F2-01 0 (9) 5.2 5.2 5.2 d5-04 d5-05 d5-06 0 10 0 5.43 5.43 5.43 F3-01 0 (10) xiv 5.45.1 230.0V, 5.45.1 460.0V or 5.45.1 575.0V (5) 5.45.1 QUICK REFERENCE FOR GPD 515/G5 PARAMETERS (FACTORY SET) PARAMETER NUMBER (7) FACTORY SETTING F4-01 F4-02 F4-03 F4-04 F4-05 F4-06 USER SETTING PARA. REF. PARAMETER NUMBER (7) FACTORY SETTING 2 1.00 3 0.50 0.0 0.0 (11) (11) (11) (11) (11) (11) H4-01 H4-02 H4-03 F5-01 F5-02 0 1 (12) (12) F6-01 0 (13) F7-01 1 (14) F8-01 1 p. A1-17 F9-01 F9-02 F9-03 0 0 1 p. A1-17 p. A1-17 p. A1-17 F9-04 F9-05 F9-06 0 1 1 H1-01 H1-02 H1-03 PARA. REF. PARAMETER NUMBER (7) FACTORY SETTING 2 1.00 0.0 5.31 5.31 5.31 L6-04 L6-05 L6-06 0 150 0.1 5.44 5.44 5.44 H4-04 H4-05 3 0.50 5.31 5.31 H4-06 H4-07 0.0 0 5.31 5.31 L7-01 L7-02 L7-03 L7-04 200 200 200 200 5.45 5.45 5.45 5.45 H5-01 H5-02 H5-03 H5-04 H5-05 1F 3 0 3 1 5.28 5.28 5.28 5.28 5.28 L8-01 L8-02 L8-03 0 (5) 3 5.27 5.27 5.27 L1-01 L1-02 1 8.0 5.41 5.41 L8-05 L8-07 L8-10 L8-17 L8-19 0 1 1 1 0 5.34 5.35 5.27 5.27 5.27 p. A1-17 p. A1-17 p. A1-17 L2-01 L2-02 L2-03 0 0.7 (5) 0.5 (5) 5.29 5.29 5.32 D o1-01 o1-02 o1-03 6 1 0 5.12 5.12 5.11 24 14 3 (0) (3) 5.32 5.32 5.32 L2-04 L2-05 L2-06 (5) 190 0.0 5.29 5.29 p. A1-21 o1-04 o1-05 0 0 5.11 5.11 H1-04 H1-05 H1-06 4 (3) (3) 6 (4) (3) 8 (6) (3) 5.32 5.32 5.32 L3-01 L3-02 L3-03 1 150 50 5.39 5.39 5.39 o2-01 o2-02 o2-03 1 1 0 5.26 5.26 5.46 H2-01 H2-02 H2-03 0 1 2 5.33 5.33 5.33 L3-04 L3-05 L3-06 1 1 160 5.39 5.39 5.39 o2-04 o2-05 o2-06 (5) 0 1 p. A3-1 5.26 5.26 H3-01 H3-02 H3-03 0 100.0 0.0 5.19 5.18 5.18 L4-01 L4-02 L4-03 0.0 2.0 0.0 5.33 5.33 5.33 o2-07 o2-08 o2-09 00000 0 1 5.26 5.26 p. A1-26 H3-04 H3-05 H3-06 0 0 100.0 5.19 5.30 5.18 L4-04 L4-05 2.0 0 5.33 5.20 U1-01 thru U1-34 (4) —— (4) H3-07 H3-08 H3-09 0.0 2 1F 5.18 5.19 5.30 L5-01 L5-02 0 0 5.5 5.5 (4) —— (4) H3-10 H3-11 H3-12 100.0 0.0 0.00 5.18 5.18 p. A1-19 L6-01 L6-02 L6-03 0 150 0.1 5.44 5.44 5.44 (4) —— (4) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) USER SETTING 190, 380, or 546 (5) U2-01 thru U2-14 U3-01 thru U3-08 USER SETTING PARA. REF. To establish a custom User Access Level, refer to paragraph 5.4. Initial value is related to V/f curve selected by E1-03 setting. Settings in parentheses reflect 3-wire control initialization values. Monitor displays ( UX-XX ) are display or output selections, rather than parameter setup; therefore, user setting is not possible. Factory setting depends on drive rating. See Table A3-1. Factory setting depends on Control Method ( A1-02 ). Not all parameters are accessible in all Access Levels ( A1-01 ) and Control Methods ( A1-02 ); see Section 5. Only effective with PG-D2 or PG-B2 option card; see instruction sheet 2Y25-396. Only effective with AI-14B or AI-14U option card; see instruction sheet 2Y25-296 or -295. Only effective with DI-08 or DI-16H2 option card; see instruction sheet 2Y25-294 or -400. Only effective with AO-08, AO-12 or AO-12B2 option card; see instruction sheet 2Y25-297 or -438. Only effective with DO-02C option card; see instruction sheet 2Y25-402. Only effective with DO-08 option card; see instruction sheet 2Y25-350. Only effective with PO-36F option card; see instruction sheet 2Y25-298. xv Current Ratings & Horsepower Range RATED INPUT 2 3 0 V 4 6 0 V 6 0 0 V CURRENT RATING (AMPS) NOMINAL HORSEPOWER (150% OL) NEW DRIVE MODEL NO. CIMR-G5M OLD DRIVE MODEL NO. GPD515C- 3.2 6 8 11 17.5 25 33 49 64 80 96 130 160 224 300 1.8 3.4 4.8 8 11 14 21 27 34 41 52 65 80 96 128 165 224 302 340 450 605 3.5 4.1 6.3 9.8 12.5 17 22 27 32 41 52 62 77 99 130 172 200 0.75 1 & 1.5 2 3 5 7.5 10 15 20 25 & 30 30 40 & 50 60 75 100 0.75 1&2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 & 250 300 350 400 & 500 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 20P41F 20P71F 21P51F 22P21F 23P71F 25P51F 27P51F 20111F 20151F 20181F 20221F 20300F 20370F 20550F 20750F 40P41F 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F 51P51F 52P21F 53P71F 55P51F 57P51F 50111F 50151F 50181F 50221F 50301F 50371F 50451F 50551F 50751F 50900F 51100F 51600F A003 A006 A008 A011 A017 A025 A033 A049 A064 A080 A096 A130 A160 A224 A300 B001 B003 B004 B008 B011 B014 B021 B027 B034 B041 B052 B065 B080 B096 B128 B165 B224 B302 B340 B450 B605 C003 C004 C006 C010 C012 C017 C022 C027 C032 C041 C052 C062 C077 C099 C130 C172 C200 xvii WARNING Do not touch circuit components until main input power has been turned off and “CHARGE” lamp is extinguished. The capacitors are still charged and can be quite dangerous. Do not connect or disconnect wires and connectors while power is applied to the circuit. CAUTION Know your application before using either Initialization function of A1-03 . This parameter must be set to " 0 " for Drive mode operation. " 1110 " = User Default Parameter Initialization " 2220 " = Factory 2-Wire Control Initialization (Maintained RUN Contact) " 3330 " = Factory 3-Wire Control Initialization (Momentary START/STOP Contact) Entering any Initialization code resets all parameters, and automatically returns A1-03 setting to " 0 ". If the GPD 515 is connected for 3-Wire control and this parameter is set to " 2220 " (2-Wire Control Initialization), the motor may run in reverse direction WITHOUT A RUN COMMAND APPLIED. Equipment damage or personal injury may result. CAUTION When drive is programmed for auto-restart ( L5-02 = " 1 " thru " 10 "), the motor may restart unexpectedly — personal injury may result. Data subject to change without notice. xviii IMPORTANT Wiring should be performed only by qualified personnel. Always ground the drive using ground terminal ( ). See paragraph 1.4.3, "Grounding". Verify that the rated voltage of the drive matches the voltage of the incoming power. Never connect main circuit output terminals T1, T2, and T3 to AC main circuit power supply. All parameters have been factory set. Do not change their settings unnecessarily. Do not perform a “HIPOT” or withstand voltage test on any part of the drive. Equipment uses semi-conductors and is vulnerable to high voltage. The Control PCB employs CMOS ICs which are easily damaged by static electricity. Use proper electrostatic discharge (ESD) procedures when handling the Control PCB. Any modification of the product by the user is not the responsibility of Yaskawa, and will void the warranty. xix It is important that users of our products have a totally satisfying ownership experience. Training is one of the most effective ways to ensure that satisfaction. Because of this conviction, Yaskawa Electric has operated a full-time professional training department since 1965. Our trainers are full-time instructors, with a wealth of “real-life” product experience gained through field service at customer facilities. This experience, combined with backgrounds in engineering and education, has earned national recognition for our technical training programs. Courses are conducted at the headquarters training facility, in selected cities, and at customer sites. Courses are available to cover all the issues of concern to product users: application, theory of operation, troubleshooting and repair, adjustment and startup, operation, programming, network communication, and optimizing the functions of Yaskawa drives. Technical Training Technical Training We work hard to make all of our products user-friendly, and our owner manuals easy to use. In spite of that, the simple fact is that you will learn better and faster in a class environment combined with hands-on practice, than by self-teaching when under the stress of a maintenance or operations problem. On-Site Training and Customized Courses Training courses are also provided at the user’s site. Course content can be customized to the specific installation and application if requested. For further information about on-site training and courses specific to your installation and application, visit our website at www.drives.com. Please send training information on: Name ______________________________________________________________________________________________ Position/Title ________________________________________________________________________________________ Company ___________________________________________________________________________________________ Address ____________________________________________________________________________________________ City _______________________________________________State _______________Zip __________________________ Phone ______________________________________________________________________________________________ Fax ________________________________________________________________________________________________ Representative (if known): ______________________________________________________________________________ FAX this completed form to (847) 887-7185 TM 4515 Section 1. 1.1 RECEIVING AND INSTALLATION GENERAL The GPD 515/G5, hereafter referred to as the drive, is a general purpose sine-coded pulse width modulated AC motor drive which generates an adjustable voltage/frequency three phase output for complete speed control of most conventional squirrel cage induction motors. Automatic stall prevention and voltage boost prevents nuisance tripping during load or line side transient conditions. The drive will not induce any voltage line notching distortion back to the utility line and maintains a displacement power factor of not less than 0.98 throughout its speed range. When properly installed, operated and maintained, the drive will provide a lifetime of service. It is mandatory that the person who operates, inspects, or maintains this equipment thoroughly read and understand this manual before proceeding. This manual primarily describes the GPD 515/G5, but contains basic information for the operator control station as well. This manual is equally applicable to drives labelled GPD 515 or G5. 1.2 RECEIVING The drive is thoroughly tested at the factory. After unpacking, verify the part numbers with the purchase order (invoice). Any damages or shortages evident when the equipment is received must be reported immediately to the commercial carrier who transported the equipment. Assistance, if required, is available from your sales representative. If the drive will be stored after receiving, keep it in its original packaging and store according to storage temperature specifications in Appendix 2. 1.3 P H Y S I C A L INSTALLATION Location of the drive is important to achieve proper performance and normal operating life. The unit should be installed in an area where it will be protected from: • • • Direct sunlight, rain or moisture. Corrosive gases or liquids. Vibration, airborne dust or metallic particles. When preparing to mount the drive, lift it by its base, n e v e r by the front cover. For effective cooling as well as proper maintenance, the drive must be installed on a flat, nonflammable vertical surface (wall or panel) using four mounting screws. There MUST be a MINIMUM 4.7 in. clearance above and below the drive to allow air flow over the heat sink fins. A minimum 1.2 in. clearance is required on each side on the drive. A GPD 515/G5 in a free-standing floor-mount cabinet must be positioned with enough clear-ance for opening the door of the cabinet; this will ensure sufficient air space for cooling. Make sure air entering the drive is below 113°F (45°C) (for protected chassis drives), or below 104°F (40°C) (for NEMA 1 drives), by adding a fan or other cooling device, if needed. See environmental specifications in Appendix 2. 1-1 1.4 ELECTRICAL INSTALLATION All basic interconnections (using the Digital Operator) are shown in Figures 1-3 and 1-4. 1.4.1 Main Circuit Input/Output Complete wire interconnections according to Table 1-2, Figure 1-3 and Figure 1-4. Be sure to observe the following: • Use 600V vinyl-sheathed wire or equivalent. Wire size and type should be determined by local electrical codes. • Avoid routing power wiring near equipment sensitive to electrical noise. • Avoid running input and output wiring in the same conduit. • NEVER connect AC main power to output terminals T1(U), T2(V), and T3(W). • NEVER allow wire leads to contact metal surfaces. Short-circuit may result. • NEVER connect power factor correction capacitors to the drive output. Consult Yaskawa when connecting noise filters to the drive output. • WIRE SIZING MUST BE SUITABLE FOR CLASS I CIRCUITS. • When connecting motor to drive’s output terminals, include a separate ground wire. Attach ground wire solidly to motor frame and to drive’s ground terminal. • When using armored or shielded cable for connection between drive and motor, solidly connect armor or shield to motor frame, and to drive’s ground terminal. • Motor lead length should NOT EXCEED 164 feet (50 meters), and motor wiring should be run in a separate conduit from other power wiring. If lead length must exceed this distance, reduce carrier frequency (see paragraph 5.8) and consult factory for proper installation procedures. • Use UL listed closed loop connectors or CSA certified ring connectors sized for the selected wire gauge. Install connectors using the correct crimp tool recommended by the connector manufacturer. WIRE SIZE AWG mm2 20 18 16 0.5 0.75 1.25 14 2 12 3.5 10 5.5 8 8 6 4 14 22 2 38 1/0 3/0 60 80 4/0 100 MCM300 MCM400 150 200 MCM650 325 TERMINAL SCREW CLOSED-LOOP CONNECTOR M3.5 M4 M4 M4 M5 M4 M5 M4 M5 M5 M6 M6 M8 M8 M10 M10 M10 M10 M12 M12 M12 M12 M16 1.25 - 3.5 1.25 - 4 1.25 - 4 2-4 2-5 3.5 - 4 3.5 - 5 5.5 - 4 5.5 - 5 8-5 8-6 14 - 6 22 - 8 38 - 8 38 - 10 60 - 10 80 - 10 100 - 10 100 - 12 150 - 12 200 - 12 325 - 12 325 - 16 1-2 CLAMPING TORQUE STEEL COPPER lb-in N-m lb-in N-m 7.8 0.9 7.0 0.8 13.0 1.5 10.4 1.2 13.0 1.5 10.4 1.2 13.0 1.5 10.4 1.2 26.1 20.9 3.1 2.4 13.0 1.5 10.4 1.2 26.1 20.9 3.1 2.4 13.0 1.5 10.4 1.2 26.1 20.9 3.1 2.4 26.1 20.9 3.1 2.4 40.9 34.8 4.8 4.1 40.9 34.8 4.8 4.1 100.0 82.6 11.7 10.7 100.0 82.6 11.7 10.7 182.6 156.5 21.4 18.4 182.6 156.5 21.4 18.4 182.6 156.5 21.4 18.4 182.6 156.5 21.4 18.4 313.0 191.3 36.7 23.1 313.0 191.3 36.7 23.1 313.0 191.3 36.7 23.1 313.0 191.3 36.7 23.1 313.0 191.3 36.7 23.1 Table 1-1. Typical Wire Sizing For Main Circuit* SECTION A. 230V NEWHP DRIVE OLD DRIVE TERMINAL MODEL NO.TERMINAL MODELSYMBOL NO. TERMINAL SYMBOL RATING CIMR-G5M GPD515C– WIRE SIZE TERMINAL SCREW SCREW AWG AWG WIRE SIZE MM2 mm2 20P41F 20P71F A003, A006 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W), , ⊕ 1, ⊕ 2, B1, B2, M4 14 - 10 2 - 5.5 21P51F A008 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 14 - 10 2 - 5.5 M4 12 - 10 3.5 - 5.5 22P21F A011 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W), , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 12 - 10 3.5 - 5.5 23P71F A017 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W), , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 10 5.5 25P51F 27P51F A025, A033 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M5 8 8 M5 10 - 8 5.5 - 8 20111F A049 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M6 4 22 M6 8 8 20151F A064 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 3 30 M6 8 8 20181F 20221F A080, A096 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 3 30 20300F A130 M8 6 14 l1 (r), l2 (s) M4 20 - 10 0.5 - 5.5 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 4/0 100 M8 4 22 , ⊕ 3, 20370F A160 l1 (r), l2 (s) M4 20 - 10 0.5 - 5.5 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P , ⊕ 3, 20550F A224 M8 4 22 l1 (r), l2 (s) M4 20 - 10 0.5 - 5.5 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P M8 3 30 , ⊕ 3, 20750F A300 l1 (r), l2 (s) M4 20 - 10 0.5 - 5.5 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M12 4/0 x 2P 100 x 2P , ⊕ 3, l1 (r), l2 (s) * Consult local electrical codes for wire sizing requirements. 1-3 M8 1 50 M4 20 - 10 0.5 - 5.5 Table 1-1. Typical Wire Sizing For Main Circuit - Continued* DRIVE NEW DRIVE OLD DRIVE MODELNO. NO. TERMINAL MODEL SYMBOL NO. MODEL TERMINAL SYMBOL CIMR-G5M GPD515C– 40P41F B001 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F B003, B004, B008 B011, B014 B021 40111F 40151F B027, B034 40181F B041 40221F 40301F 40371F 40451F B052 M4 14 - 10 2 - 5.5 , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 14 - 10 2 - 5.5 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W), L1 (R), L2 (S), L3 (T), T2 (V), T3 (W), L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 M4 12 - 10 12 - 10 3.5 - 5.5 3.5 - 5.5 , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 8-6 8 - 14 , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M5 8-6 8 - 14 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M6 M6 8 6 8 14 , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 M4 M6 8 20 - 10 4 8 0.5 - 5.5 22 , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 M4 M8 8 20 - 10 4 8 0.5 - 5.5 22 , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 M4 M8 8 20 - 10 3 8 0.5 - 5.5 30 , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 M4 M8 6 20 - 10 1 14 0.5 - 5.5 50 M8 M4 M10 M8 M4 M10 M8 M4 M10 M8 M4 M12 M8 M4 M16 6 20 - 10 4/0 4 20 - 10 1/0 x 2P 4 20 - 10 1/0 x 2P 3 20 - 10 4/0 x 2P 1 20 - 10 MCM650 x 2P 14 0.5 - 5.5 100 22 0.5 - 5.5 60 x 2P 22 0.5 - 5.5 60 x 2P 30 0.5 - 5.5 100 x 2P 50 0.5 - 5.5 325 x 2P M8 M4 1/0 20 - 10 60 0.5 - 5.5 l1 (r), l2 (s ) L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) l1 (r), l2 (s ) L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) B080 l1 (r), l2 (s ) L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) B096 l1 (r), l2 (s ) L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) B128 40750F B165 41100F B224 41600F B302 41850F 42200F 43000F B340, B450, B605 WIRE SIZE WIRE SIZE TERMINAL SCREW AWG mm2 SCREW AWG mm2 , ⊕ 1, ⊕ 2, B1, B2, T1 (U), L1 (R), L2 (S), L3 (T), T2 (V), T3 (W), L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) B065 40551F Section B. 460V TERMINAL l1 (r), l2 (s ) L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) , ⊕ 3, l1 (r), l2 200 (s 200), l2 400 (s 400) L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) , ⊕ 3, l1 (r), l2 200 (s 200), l2 400 (s 400) L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) , ⊕ 3, l1 (r), l2 200 (s 200), l2 400 (s 400) L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) , ⊕ 3, l1 (r), l2 200 (s 200), l2 400 (s 400) L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 3, T1 (U), T2 (V), T3 (W) l1 (r), l2 200 (s 200), l2 400 (s 400) * Consult local electrical codes for wire sizing requirements. 1-4 Table 1-1. Typical Wire Sizing For Main Circuit - Continued* DRIVE TERMINAL NEW DRIVE OLD DRIVE MODEL MODEL NO.TERMINAL NO. MODELSYMBOL NO. TERMINAL SYMBOL CIMR-G5M GPD515C– Section C. 600V WIRE SIZE TERMINAL SCREW SCREW WIRE SIZE AWG mm2 mm2 AWG 51P51F 52P21F C003, C004 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 14-10 2 - 5.5 53P71F C006 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 14-10 2 - 5.5 55P51F C010 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 12-10 12-10 3.5-5.5 3.5-5.5 57P51F C012 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 10 5.5 50111F C017 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M5 12-10 10-6 3.5-5.5 5.5-14 50151F C022 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M6 M5 8-6 8-14 50181F 50221F C027 C032 L1 (R), L2 (S), L3 (T), T2 (V), T3 (W) ,⊕ 1, B1, B2, T1 (U), M6 M6 10-6 8-6 5.5-14 8-14 50301F C041 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) 50371F C052 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) 50451F C062 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) 50551F C077 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) 50751F C099 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) 50900F C130 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) 51100F C172 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) 51600F C200 l1 (r), l2(s ) L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) ◆ M4 M8 ◆ M4 M8 ◆ M4 M8 ◆ M4 M8 ◆ M4 M8 ◆ M4 M10 ◆ M4 M12 ◆ M4 M12 ◆ M4 10-6 14 - 10 6-1/0 8-2 14 - 10 4-1/0 8-2 14 - 10 3-1/0 8-2 14 - 10 2-1/0 6-2 14 - 10 2/0-1/0 4-2 14 - 10 3/0-300 4-2/0 14 - 10 300-400 4-2/0 14 - 10 350-400 3-2/0 14 - 10 5.5-14 2 - 5.5 14-50 8-30 2 - 5.5 22-50 8-30 2 - 5.5 30-50 8-30 2 - 5.5 30-50 22-30 2 - 5.5 50-60 22-30 2 - 5.5 80-150 22-60 2 - 5.5 150-200 22-60 2 - 5.5 180-200 30-60 2 - 5.5 l1 (r), l2(s ) * Consult local electrical codes for wire sizing requirements. ◆Indicates terminal uses a pressure lug. 1-5 Table 1-2. Terminal Functions and Voltages of Main Circuit SECTION A. 230V TERMINAL TERMINAL New Model No. CIMR-G5M Old Model No. 1 HP GPD515C- 20P41F 27P51F A003 - A033 FUNCTION SECTION A. 230V 20181F 20111F - 20151F FUNCTION 20221F 3 TO 40 HP A080, A049 - A064 A096 20300F - 20750F A130 - A300 L1 (R) L2 (S) L3 (T) Three phase Main circuit input power supply 200 / 208 / 220V at 50 Hz; 200 / 208 / 220 / 230V at 60 Hz T1 (U) T2 (V) T3 (W) Three phase AC output to motor 0V to max. input voltage level B1 B2 DB Resistor terminals (B1 & B2) ⊕1 ⊕2 ⊕3 –––––– DC Reactor terminals (⊕1 & ⊕2) DC Bus terminals (⊕1 & ) –––––– –––––– l 1 (r) l 2 (s ) DB Unit terminals (⊕3 & ) Power for heat sink fan: l 1 to l 2 : 230 VAC –––––– Ground terminal (100 ohms or less) SECTION B. 460V SECTION B.FUNCTION 460V TERMINAL TERMINAL New Model No. CIMR-G5M FUNCTION Old Model No. GPD515C- 40P41F - 40151F 40181F - 40451F 1 TO 60 HP B001 - B034 B041 - B096 L1 (R) L2 (S) L3 (T) Three phase Main circuit input power supply 380 / 400 / 415 / 460V at 50/60 Hz T1 (U) T2 (V) T3 (W) Three phase AC output to motor 0V to max. input voltage level B1 B2 ⊕1 ⊕2 ⊕3 l 1 (r) l 2 (s ) l 2 200 (s 200) l 2 400 (s 400) 40551F - 43000F DB Resistor terminals (B1 & B2) B128 - B605 –––––– DC Reactor terminals (⊕1 & ⊕2) DC Bus terminals (⊕1 & ) –––––– –––––– DB Unit terminals (⊕3 & Power for heat sink fan: l 1 to l 2 : 230 VAC –––––– –––––– Ground terminal – – – – – indicates that terminals are not present. 1-6 ) Power for heat sink fan: l 1 to l 2 200: 230 Vac l 1 to l 2 400: 460 Vac Table 1-2. Terminal Functions and Voltages of Main Circuit SECTION C. 600V FUNCTION TERMINAL New Model No. CIMR-G5M 51P51F - 50151F 50181F - 50221F 50301F - 51600F Old Model No. GPD515C- C003 - C022 C027 - C032 C041 - C200 L1 (R) L2 (S) L3 (T) Three phase Main circuit input power supply 500 / 575 / 600V at 50 Hz / 60HZ T1 (U) T2 (V) T3 (W) Three phase AC output to motor 0V to max. input voltage level B1 B2 ⊕1 ⊕2 DB Resistor terminals (B1 & B2) DC Reactor terminals (⊕ 1 & ⊕ 2) DC Bus terminals (⊕ 1 & ) DB Units terminals (⊕ 1 & DC Bus terminals (⊕ 1 & l 1 (r) l 2 (s ) Power for heat sink fan: l 1 to l 2 : 600 VAC Ground terminal (100 ohms or less) 1-7 ) (C041 to C200 only) ) Main Circuit Configuration Block Diagrams 230V (DCL Option) B1 B2 + 1 + 2 L1 (R) U (T1) + L2 (S) CIMR-G5M20P41F to 27P51F GPD515C-A003 to -A033 V (T2) L3 (T) W (T3) _ Power Supply (RCC) Control Circuit Cooling Fan (A011 to A033 only) (DCL Option) + 3 + 1 + 2 L1 (R) U (T1) + L2 (S) V (T2) L3 (T) W (T3) _ Power Supply CIMR-G5M20111F to 20151F GPD515C-A049 to -A064 Control Circuit (RCC) Cooling Fan + 3 + 1 + 2 L1 (R) U (T1) + L2 (S) V (T2) L3 (T) CIMR-G5M20181F, 20221F GPD515C-A080, -A096 When using DC input as main circuit power, connect 230Vac to control power transformer terminals l (r) and l (s). W (T3) _ Cooling Fan Power Supply (RCC) Internal Cooling Fan + 3 L1 (R) U (T1) + L2 (S) V (T2) L3 (T) W (T3) CIMR-G5M20300F to 20750F GPD515C-A130 to -A300 _ Power Supply (RCC) Cooling Fan When using DC input as main circuit power, connect 230Vac to control power transformer terminals l (r) and l (s). Control Circuit Internal Cooling Fan 1-8 Control Circuit Main Circuit Configuration Block Diagrams 460V (DCL Option) B1 B2 + 1 + 2 L1 (R) U (T1) + L2 (S) CIMR-G5M40P41F to 40151F GPD515C- B001 to - B034 V (T2) L3 (T) W (T3) _ Power Supply (RCC) Control Circuit Cooling Fan (B008 to B034 only) + 3 + 1 + 2 L1 (R) U (T1) + L2 (S) V (T2) L3 (T) CIMR-G5M40181F to 40451F GPD515C- B041 to - B096 W (T3) When using DC input as main circuit power, connect 460Vac to control power transformer terminals l1 (r) and l2 (s). _ Cooling Fan Power Supply Control Circuit (RCC) Internal Cooling Fan + 3 L1 (R) CIMR-G5M40551F to 41600F GPD515C- B128 to - B302 U (T1) + L2 (S) W (T3) _ When using DC input as main circuit power, connect 460Vac to control power transformer terminals l1 (r) and l2 400 (s400). Power Supply Control Circuit (RCC) Cooling Fan Internal Cooling Fan + 3 + 1 L1 (R) U (T1) + L2 (S) V (T2) L3 (T) CIMR-G5M41850F to 43000F GPD515C- B340 to - B605 W (T3) _ Power Supply V (T2) L3 (T) When using DC input as main circuit power, connect 460Vac to control power transformer terminals l1 (r) and l2 400 (s400). Control Circuit (RCC) Cooling Fan 1-9 Main Circuit Configuration Block Diagrams 600V (DCL Option) B1 B2 + 1 + 2 L1 (R) U (T1) + L2 (S) CIMR-G5M51P51F to 50151F GPD515C- C003 to - C022 W (T3) _ Power Supply (RCC) When using DC input as main circuit power, connect 600Vac to control power transformer terminals r and s. B1 V (T2) L3 (T) Control Circuit Cooling Fan B2 + 1 L1 (R) U (T1) + L2 (S) V (T2) L3 (T) W (T3) _ Power Supply CIMR-G5M50181F to 50221F GPD515C-C027 to -C032 When using DC input as main circuit power, connect 600Vac to control power transformer terminals r and s. Control Circuit (RCC) Cooling Fan + 1 L1 (R) U (T1) + L2 (S) V (T2) L3 (T) CIMR-G5M50301F to 51600F GPD515C-C041 to -C200 When using DC input as main circuit power, connect 600Vac to control power transformer terminals r and s. 1-10 W (T3) _ Power Supply (RCC) Cooling Fan Control Circuit 1.4.2 Grounding • The drive must be solidly grounded using the main circuit ground terminal. • If Drive is installed in a cabinet with other equipment, ground leads for all equipment should be connected to a common low-impedance ground point within the cabinet. • The supply neutral should be connected to the ground point within the cabinet. • Select appropriate ground wire size from Table 1-1. • Make all ground wires as short as practical. • NEVER ground the drive in common with welding machines or other high power electrical equipment. • Where several drives are used, ground each directly to the ground point (see Figure 1-1). DO NOT FORM A LOOP WITH THE GROUND LEADS. • When connecting a motor to the drive’s output terminals, include a separate ground wire. Attach ground wire solidly to motor frame and to drive’s ground terminal. • When using armored or shielded cable for connection between drive and motor, solidly connect armor or shield to motor frame, and to the drive’s ground terminal. PREFERRED NOT RECOMMENDED NOT ACCEPTABLE A. Grounding of Three Drives CORRECT NOT RECOMMENDED B. Grounding of Drive & Vector Control Motor (VCM) Figure 1-1. Grounding 1.4.3 Auxiliary Input and Output Power Option Devices A disconnect device (circuit breaker, contactor, disconnect switch, etc.) should NOT be used as a means of starting and stopping the drive or motor. A disconnect device can be installed for emergency stop purposes, but when that disconnect device is opened, there may be loss of electrical braking. 1-11 Figure 1-2 is a factory guideline for proper wiring practices and relative locations within the electrical path from the line to the load. It does not imply what devices are needed for a particular application, nor does it show what devices were shipped with a particular order. Therefore, disregard those items in the diagram which are not being used in your installation. However, it is recommended that an input or DC reactor be used with models GPD515C-A003 thru -A064 (CIMR-G5M20P41F thru 20151F), -B001 thru -B034 (40P41F thru 40151F) , and -C003 thru -C062 (51P51F thru 51451F) when wired to a source of 600 kVA or greater. Mount all optional power devices close to the drive, and keep electrical connections as short as possible. ISOLATION TRANSFORMER CUSTOMER'S 3Ø A.C. LINE POWER SUPPLY L3 H3 X3 L2 H2 X2 L1 H1 X1 INPUT RFI FILTER C1(L3) INPUT REACTOR (L3)C2 L O (L2)B2 A D (L1)A2 L B1(L2) I N A1(L1) E C1 C2 B1 B2 A1 A2 (G) PANEL GROUND SEE NOTE 2 RF NOISE FILTER SEE NOTE 5 NOTES 1. Connect drive ground terminal or panel to earth ground. Always use low impedance paths and connections. 2. Mount input and output RFI filters physically as close to the drive as possible (on the same panel, if possible). Filters should have a solid connection from filter ground terminal to the cabinet ground point. If multiple input or output RFI filters are used, they must be wired in parallel. 3. 4. 5. 6. SEE NOTE 3 L1 PANEL GROUND SEE NOTE 2 L3 DC REACTOR INPUT + 1 Drive + 2 SEE NOTE 6 Shield individual conductors with metallic conduit, or use armored or shielded cable. Connect output conduit armored cable or shielded cable in a manner that allows it to act as an unbroken shield from the drive panel to the motor casing. L2 OUTPUT T1 T2 PANEL GROUND SEE NOTE 1 RF noise filter (different from RFI filter) part no. 05P00325-0023 is a delta wye capacitor network which is wired in parallel with the drive input terminals. On the smaller drives with die cast chassis, it must be mounted externally. On the larger drives with sheet metal chassis, it may be mounted inside the area where the input power wiring enters the drive. On units equipped with bypass, it may be wired to the primary side of the circuit breaker and mounted to the bypass panel or sidewall. SEE NOTES 3, 4 1 OUTPUT RFI FILTER 2 3 IN OUT 4 5 6 PANEL GROUND SEE NOTE 2 SEE NOTES 3, 4 A1 B1 C1 A2 B2 C2 OUTPUT REACTOR Connection points: Drive Terminals Input Power L1, L2, L3 Output Power T1, T2, T3 T1 T2 T3 A.C. MOTOR Figure 1-2. Customer Connection Diagram For Isolation Transformers, Input Reactors, Input RFI Filters, DC Reactors, Output Reactors and Output RFI FIlters 1-12 1.4.3a Conformance to European EMC Directive In order to conform to EMC standards, the following methods are required for line filter application, cable shielding and drive installation. The following explains the outline of the methods. The line filter and the drive must be mounted on the same metal plate. The filter should be mounted as close to the drive as practical. The cable must be kept as short as possible and the metal plate should be securely grounded. The ground of the line filter and the drive must be bonded to the metal plate with as much bare-metal contact as possible. For main circuit input cables, a screened cable is recommended within the panel, and is also suggested for external connections. The screen of the cable should be connected to a solid ground. For the motor cables, a screened cable (max. 20 m) must be used and the screen of the motor cable should be connected to ground at both ends by a short connection, again using as much bare-metal contact as possible. For more detailed explanation, refer to document EZZ006543, “Installation Guidelines For EMC Directive using Yaskawa AC Drive Products.” Table 1-2.1 and Figure 1-2A show the line filter list for EMC standards and the installation/wiring of the drive and line filter. Table 1-2.1. Line Filters for Drive New Drive Model Number CIMR-G5M Old Drive Model Number GPD 515C- 40P41F, 40P71F 41P51F, 43P71F, 44P01F 45P51F, 47P51F 40111F, 40151F 40181F, 40221F 40301F 40371F 40451F 40551F 40750F, 41100F 41600F 41850F 42200F 43000F B001, B003 B004, B008, B011 B014, B021 B027, B034 B041, B052 B065 B080 B096 B128 B165, B224 B302 B340 B450 B605 (1) (2) Line Filter Rated Mass Current (A) (kg) Part Number 05P00325- Dimensions in mm(1) L x W x D (2) 0106 8 1.8 320 x 143 x 46 0103 20 1.8 320 x 143 x 46 0104 30 3.0 350 x 213 x 51 0105 60 5.3 435 x 268 x 56 0107 80 7.5 350 x 180 x 90 0108 0109 0110 0111 100 150 160 180 13.8 13.8 25 25 420 480 480 480 0112 300 25 480 x 200 x 160 0113 0119 0120 0121 400 500 600 900 45 588 x 250 x 200 1mm = 0.0394 inches D is the distance the filter will extend outward from the surface of the metal plate. 1-13 x x x x 200 200 200 200 Consult Factory x x x x 130 160 160 160 L1 L2 L3 PE Ground Bonds (remove any paint) GPD 515/G5 LINE FILTER LOAD PE L1 L2 L3 T1 T2 T3 PE Cable Length max. 40cm Metal Plate Motor Cable max. 20m Ground Bonds (remove any paint) IM 3~ Figure 1-2A. Installation of Line Filter and GPD 515/G5 1-14 1.4.4 Control Circuit All basic control circuit (signal) interconnections are shown in the appropriate diagram: • Interconnections for external two-wire control in combination with the Digital Operator are shown in Figure 1-3. • Interconnections for external three-wire control in combination with the Digital Operator are shown in Figure 1-4. Make wire connections according to Figures 1-3, 1-4 and Table 1-3; observe the following: • Signal Leads: Terminals 1-8 & 11; 12-17 & 33; and 21-27. • Control Leads: Terminals 9 & 10 and 18-20. • Use twisted shielded or twisted-pair shielded wire (20-16 AWG [0.5 – 1.25mm2]) for control and signal circuit leads. The shield sheath MUST be connected at the drive end ONLY (terminal 12). The other end should be dressed neatly and left unconnected (floating). See Figure 1-2B. • Signal leads and feedback leads (PG) must be separated from control leads main circuit leads and any other power cables to prevent erroneous operation caused by electrical noise. • Lead length should NOT EXCEED 164 feet (50 meters). Wire sizes should be determined considering the voltage drop. • All AC relays, contactors and solenoids should have RC surge supressors installed across their coils. • All DC relays, contactors and solenoids should have diodes installed across their coils. SHIELD SHEATH OUTER JACKET TO GPD 515 SIGNAL TERMINALS TO SHIELD SHEATH TERMINAL (TERM. 12) TO EXTERNAL CIRCUIT WRAP BOTH ENDS OF SHEATH WITH INSULATING TAPE CRIMP CONNECTION Figure 1-2B. Shielded Sheath Termination 1-15 DO NOT CONNECT 1-16 Table 1-3. Terminal Functions and Signals of Control Circuit TERMINAL FUNCTIONS DESCRIPTION / SIGNAL LEVELS LEVELS 2-WIRE CONTROL: Forward Run / Stop signal (See NOTE 1) Run at closed, stop at open (See NOTE 2) 3-WIRE CONTROL: Run signal Run at closed (See NOTE 2) 2-WIRE CONTROL: Reverse Run / Stop signal (See NOTE 1) Run at closed, stop at open (See NOTE 2) 3-WIRE CONTROL: Stop signal Stop at open (See NOTE 2) 3 External fault input Fault at closed (see NOTES 2 & 3). When the External Fault input is applied, the drive’s Fault relay trips (shutdown) and the motor coasts to a stop. The Digital Operator displays “ EF3 ” failure. 4 Fault Reset input (external) Fault Reset at closed (see NOTES 2 & 3). The Fault Reset input will reset the Fault relay, if the drive is in “stopped” condition. Both Forward Run/Stop signal and Reverse Run/Stop signal must be OPEN. 5 Multi-step Speed Reference 1 Effective when closed (See NOTES 2 & 3) 6 Multi-step Speed Reference 2 Effective when closed (See NOTES 2 & 3) 7 Jog Reference Run at preset jog frequency when closed 8 External baseblock Drive output stops when closed Multi-function contact output (N.O.). One of 18 functions are available, by setting of parameter H2-01 . Contact capacity: 250 Vac at 1A or less 30 Vdc at 1A or less 11 Sequence control input common for terminals 1-8. Sequence control input 0 V 12 Connection for shield sheath of signal leads – – – – 13 Frequency reference analog input (voltage); auto input – can be changed to manual by setting of parameter H3-01 . 0 to +10V (20K ohms) –10 to +10V (20K ohms) 14 Frequency reference analog input (current); can be changed to voltage input by setting of parameter H3-08 and cutting jumper J1. 4-20mA (250 ohms) 15 Frequency reference power supply +15V (Control power supply for frequency setting: max 20 mA) 17 Frequency reference analog input common 0V 18 Multi-function contact output (N.O./N.C.). 1 2 9, 10 Closed at fault 19 Open at fault 20 Common 1-17 Contact capacity: 250 Vac at 1A or less 30 Vdc at 1A or less Table 1-3. Terminal Functions and Signals of Control Circuit - Continued TERMINAL FUNCTIONS LEVELS DESCRIPTION / SIGNAL LEVELS 21 Multi-function analog monitor 1 (+) Output current or output frequency is selectable Type of analog signal (operation parameter) to be output is selected by setting of parameters H4-01 and H4-04 . Monitor output: 0 to +11V; 2 mA maximum 22 Multi-function analog monitor (–) 23 Multi-function analog monitor 2 (+) 25 Multi-function open collector output 1 26 Multi-function open collector output 2 27 Multi-function open collector output common 0V 33 Frequency reference power supply –15V Control power supply for frequency setting: max 20 mA One of 18 functions Photocoupler insulation output: +48V, 50 mA available, by setting maximum of parameters H2-02 and H2-03 . NOTES: 1. When Forward Run and Reverse Run inputs are both closed for more than 500 ms, the Digital Operator displays a blinking “ EF ” alarm code and the motor (if rotating) is decelerated by the drive to a stop. This stop condition is not stored by the drive (on Digital Operator, red LED at S T O P key does not light); IF ONE OF THE INPUTS IS OPENED, THE MOTOR WILL IMMEDIATELY START UP AGAIN. 2. Terminals 1-8 source +24 Vdc (8mA max.) and operate in a Low = True (ON) configuration when connected to terminal 11. When using relays for input to terminals 1-8, use relays with highly reliable contacts (for very small current) with a capacity of 30 Vdc or more and rated current of 100mA or higher. When using transistor (open collector) input, use transistors with rated voltage of 35 Vdc or more and rated current of 100mA or more. 3. These terminals are multi-function inputs. The indicated functions are their settings, based on a 2-Wire reset. For 3-Wire reset definitions, and other settings, see descriptions for “MultiFunction Input Terminals”, parameters H 1 - 0 1 t h r u H 1 - 0 6 , in paragraph 5.32. 1-18 1-19 1.4.5 Interconnection – 2-Wire Control Operation - Figure 1-3. Notes referred to in figure 1-3. ✱ – Indicates components not supplied. ✱✱– ■ Branch circuit protection (circuit breaker or input fuses) must be supplied by customer. – Indicates customer connection terminal. Wire only to terminals shown. Note that not all terminals shown are available in all ratings – see Tables 1-1 and 1-2. ( ) – Indicates alternate terminal marking, i.e., (R) and L1. ▲ ● ♦ ■ – Function labels shown for these terminals are determined by factory settings of parameters H 1 - 0 1 through H 1 - 0 6 . See paragraph 5.32. – Function labels shown for these terminals are determined by factory settings of parameters H 2 - 0 1 through H 2 - 0 3 . See paragraph 5.33. – Function labels shown for these terminals are determined by factory settings of parameters H 3 - 0 1, - 0 4, - 0 5, - 0 8, & - 0 9 . See paragraphs 5.19 & 5.30. – Function labels and signal levels shown for these terminals are determined by factory settings of parameters H 4 - 0 1 & H 4 - 0 4 . See paragraph 5.31. 1. If only a remote Manual Speed pot (1RH) is used, 3SS is not needed; in that case, a jumper must be added between terminals 5 and 11. This jumper will override both the Auto and Digital Operator frequency references, regardless of the programming of parameter b 1 - 0 1 . If you are using a remote speed command or the Digital Operator, DO NOT install this jumper. See paragraph 5.19. 2. The Drive Electronic Thermal Overload function (parameters L 1 - 0 1 , L 1 - 0 2 ) meets standards set by UL and cUL for motor thermal overload protection. If local code requires separate mechanical overload protection, an overload relay should be installed, interlocked with the drive as shown. It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down. 3. Insulated twisted shielded wire is required. 2-conductor #18 GA. (Belden #8760 or equivalent). 3-conductor #18 GA. (Belden #8770 of equivalent). Connect shield ONLY AT DRIVE END. Stub and isolate other end. 4. Digital Operator is standard on every drive. Remote operators, as shown, may not be required. 5. Customer to connect terminal 6. Wire only one of the inputs as an Auto Reference. If H 3 - 0 9 is set to “ 1F “, terminals 13 and 14 are added for the internal frequency reference. 7. If the Dynamic Braking (DB) option is used, wire per Appendix 6 instructions. 8. An optional DC reactor may be added for harmonic attenuation, if needed; see separate instruction sheet for wiring. 9. If application does not allow reverse operation, b 1 - 0 4 , Reverse Run Prohibit, should be set to “ 1 ” (Reverse Run Disabled), and the Reverse Run/Stop input can be eliminated. to earth ground (100 Ω or less, 230V; 10 Ω or less, 460V and 600V). 1 0 . If supplying the drive with DC voltage instead of 3ø AC, remove jumpers from terminals l1 and l2 and connect a separate 1ø AC supply to l1 and l2 instead. 1 1 . Use l1 (R) and l2 (S) for single-phase input. Note that for drives up through GPD515C-A064, -B034, and -C032 (CIMR-G5M20151F, 40151F, and 50221F) must be derated by 50%. Consult factory for derating of larger drives. 1-20 1ø POWER SUPPLY (SEE NOTE 11) 3ø POWER SUPPLY (SEE NAMEPLATE DATA) L1 L2 (GPD515C-A080 [CIMR-G5M20151F] AND ABOVE; GPD515C-B041 [CIMR-G5M40151F] AND ABOVE; GPD515C-C027 [CIMR-G5M50221F] AND ABOVE) SEE NOTE 10 L3 1CB ✱✱ FWD RUN/STOP 1R ✱ +15Vdc 15 (20mA MAX) MAN SPEED 1RH ✱ ♦ L1 (R) L2 (S) L3 (T) 1 (r) FWD COOLING FAN POWER MAN REF. IN 16 (0 TO ±10Vdc) GPD 515/G5 SEE NOTE 1 REV EXT. FAULT 4-20mA (250 14 4-20mA ISOLATED AUTO REFERENCE ✱ SEE NOTE 6 DRIVE FWD REV REMOTE SEQ REF MULTI-STEP FREQ SELECT ♦ SEE NOTE 8 1PB ✱ TO TERM. 12 SEE NOTE 3 ▲ 3SS ✱ 6 ▲ AUTO MAN SEE NOTE 1 ▲ 0 VOLTS 11 TERMINALS 1-8: IF INPUT FROM RELAY CONTACTS: RATED 30Vdc OR MORE, 100mA OR MORE IF OPEN COLLECTOR INPUT: RATED 35Vdc OR MORE, 100mA OR MORE RUN CONTACT ● RY1 MENU ESC +1 9 DATA ENTER JOG FWD REV 10 FAULT CONTACTS RY2 RESET RUN B2 FOR WIRING DYNAMIC BRAKING OPTION EXT. FAULT RESET 4 COAST STOP 8 (BASE BLOCK) 0 TO ±10Vdc (20K +2 SEE NOTE 2 3 JOG 7 SPEED LOCAL REMOTE FOR OPTIONAL DC REACTOR 1OL ✱ EXT. FAULT ✱ AUTO/MAN 5 DIGITAL OPERATOR JVOP-130 13 2 ▲ SEE NOTE 4 0-10V NOTE 9 2SS ✱ ▲ FAULT RESET ♦ 1 ▲ 17 COM 12 SHIELD REV 1SS ✱ RUN/STOP SEE 2 18 STOP RY2 19 B1 RY CONTACTS CAPACITY: 1A AT 250Vac 1A AT 30Vdc 20 OR ■ +3 ANALOG OUTPUT SEE NOTE 7 – ■ (GPD515C-B041 thru -B096) FACTORY SET FOR 460V ANALOG OUTPUT 400/ 380V 415V 440V 460V 21 + 22 – 23 ● OPEN COLLECTOR CIRCUIT Voltage Selector 33 –15Vdc OPEN COLLECTOR CIRCUIT (20mA MAX) (E) (U) (V) (W) G T1 T2 T3 25 ● 26 27 MULTI-FUNCTION MONITOR OUTPUT 0 to +10V or –10 to +10V, 2mA MAX. + MULTIFUNCTION OPEN COLLECTOR OUTPUTS CAPACITY: 50mA AT 48Vdc MAX. (U) (V) (W) T1 T2 T3 1OL ✱ ALTERNATE MOTOR CONNECTION EARTH GROUND SEE NOTE 5 ■ (T2) (T1) (T3) AC MOTOR ✱ SEE NOTE 2 (T2) (T1) (T3) AC MOTOR ✱ BASIC INTERCONNECT DIAGRAM FOR 2-WIRE CONTROL Figure 1-3. 230, 460 or 600V Interconnections - 2-Wire Control (with parameters b1-01 = 1, b1-02 = 1, H1-01 = 24, H1-02 = 14, H1-03 = 3, H1-04 = 4, H1-05 = 6, and H1-06 = 8 ) See Figure 1-5 for Closed-loop PG connections 1-21 1.4.6 Interconnection – 3-Wire Control Operation Figure 1-4. Notes referred to in figure 1-4. ✱ – ✱✱– ■ Indicates components not supplied. Branch circuit protection (circuit breaker or input fuses) must be supplied by customer. – Indicates customer connection terminal. Wire only to terminals shown. Note that not all terminals shown are available in all ratings – see Tables 1-1 and 1-2. ( ) – Indicates alternate terminal marking, i.e., (R) and L1. ▲ ● ♦ ■ – Function labels shown for these terminals are determined by factory settings of parameters H 1 - 0 1 through H 1 - 0 6 : H 1 - 0 1 = 2 4 , H 1 - 0 2 = 1 4 , H 1 - 0 3 = 0 , H 1 - 0 4 = 3 , H 1 - 0 5 = 4 , H 1 - 0 6 = 6 . See paragraph 5.32. – Function labels shown for these terminals are determined by factory settings of parameters H 2 - 0 1 through H 2 - 0 3 . See paragraph 5.33. – Function labels shown for these terminals are determined by factory settings of parameters H 3 - 0 1, - 0 4, - 0 5, - 0 8, & - 0 9 . See paragraphs 5.19 & 5.30. – Function labels and signal levels shown for these terminals are determined by factory settings of parameters H 4 - 0 1 & H 4 - 0 4 . See paragraph 5.31. 1. If only a remote Manual Speed pot (1RH) is used, 2SS is not needed; in that case, a jumper must be added between terminals 6 and 11. This jumper will override both the Auto and Digital Operator frequency references, regardless of the programming of parameter b 1 - 0 1 . If you are using a remote speed command or the Digital Operator, DO NOT install this jumper. See paragraph 5.19. 2. The Drive Electronic Thermal Overload function (parameters L 1 - 0 1 , L 1 - 0 2 ) meets standards set by UL and cUL for motor thermal overload protection. If local code requires separate mechanical overload protection, an overload relay should be installed, interlocked with the drive as shown. It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down. 3. Insulated twisted shielded wire is required. 2-conductor #18 GA. (Belden #8760 or equivalent). 3-conductor #18 GA. (Belden #8770 of equivalent). Connect shield ONLY AT DRIVE END. Stub and isolate other end. 4. Digital Operator is standard on every drive. Remote operators, as shown, may not be required. 5. Customer to connect terminal 6. Wire only one of the inputs as an Auto Reference. If H 3 - 0 9 is set to “ 1F “, terminals 13 and 14 are added for the internal frequency reference. 7. If the Dynamic Braking (DB) option is used, wire per Appendix 6 instructions. 8. An optional DC reactor may be added for harmonic attenuation, if needed; see separate instruction sheet for wiring. 9. If application does not allow reverse operation, b 1 - 0 4 , Reverse Run Prohibit, should be set to “ 1 ” (Reverse Run Disabled), and the Forward/Reverse input can be eliminated. to earth ground (100 Ω or less, 230V; 10 Ω or less, 460V and 600V). 1 0 . If supplying the drive with DC voltage instead of 3ø AC, remove jumpers from terminals l1 and l2 and connect a separate 1ø AC supply to l1 and l2 instead. 1 1 . Use l1 (R) and l2 (S) for single-phase input. Note that for drives up through GPD515C-A064, -B034, and -C032 (CIMR-G5M20151F, 40151F, and 50221F) must be derated by 50%. Consult factory for derating of larger drives. CAUTION Before running, parameter A1-03 must be set to " 0 ". Resetting drive constant A1-03 to " 2220 " may cause the motor to run in the reverse direction WITHOUT A RUN COMMAND, and possibly result in damage to the equipment or personal injury. 1-22 3ø POWER SUPPLY (SEE NAMEPLATE DATA) L1 L2 (GPD515C-A080 [CIMR-G5M20151F] AND ABOVE; GPD515C-B041 [CIMR-G5M40151F] AND ABOVE; GPD515C-C027 [CIMR-G5M50221F] AND ABOVE) SEE NOTE 10 L3 1CB ✱✱ RUN 1R ✱ 2K +15Vdc 15 (20mA MAX) MAN SPEED 1RH ✱ ♦ L1 (R) L2 (S) L3 (T) 1 RUN COOLING FAN POWER MAN REF. IN 16 (0 TO ±10Vdc) 2K / 2.5K STOP FAULT RESET 4-20mA (250 14 4-20mA ISOLATED AUTO REFERENCE ✱ SEE NOTE 6 FWD/REV DRIVE FWD REV REMOTE SEQ REF 0-10V 0 TO ±10Vdc (20K ESC FWD REV SEE NOTE 1 AUTO 2SS ✱ 8 18 RY2 19 B1 MAN TERMINALS 1-8: IF INPUT FROM RELAY CONTACTS: RATED 30Vdc OR MORE, 100mA OR MORE IF OPEN COLLECTOR INPUT: RATED 35Vdc OR MORE, 100mA OR MORE RY CONTACTS CAPACITY: 1A AT 250Vac 1A AT 30Vdc 20 OR ■ +3 ANALOG OUTPUT SEE NOTE 7 – FACTORY SET FOR 460V ANALOG OUTPUT 400/ 380V 415V 440V 460V 21 + 22 – 23 ● OPEN COLLECTOR CIRCUIT Voltage Selector –15Vdc (20mA MAX) OPEN COLLECTOR CIRCUIT (E) (U) (V) (W) G T1 T2 T3 25 ● 26 27 MULTI-FUNCTION MONITOR OUTPUT 0 to +10V or –10 to +10V, 2mA MAX. + MULTIFUNCTION OPEN COLLECTOR OUTPUTS CAPACITY: 50mA AT 48Vdc MAX. (U) (V) (W) T1 T2 T3 1OL ✱ ALTERNATE MOTOR CONNECTION EARTH GROUND SEE NOTE 5 ■ ■ (GPD515C-B041 thru -B096) 33 7 10 STOP SEE NOTE 9 ▲ ▲ FWD 1SS ✱ REV 6 FAULT CONTACTS RY2 RESET RUN SEE NOTE 3 5 9 DATA ENTER JOG B2 FOR WIRING DYNAMIC BRAKING OPTION MENU 3PB ✱ TO TERM. 12 RUN CONTACT ● RY1 +1 +2 EXT. FAULT RESET 4 0 VOLTS 11 LOCAL REMOTE SEE NOTE 8 JOG SPEED DIGITAL OPERATOR JVOP-130 13 FOR OPTIONAL DC REACTOR AUTO/MAN SEE NOTE 2 3 ▲ MULTI-STEP FREQ SELECT SEE NOTE 4 ♦ 2PB ✱ EXT. FAULT ✱ 2 ▲ 12 SHIELD 1OL ✱ STOP ▲ 17 COM ♦ 1 ▲ EXT. FAULT GPD 515/G5 SEE NOTE 1 1PB ✱ 2 (T2) (T1) (T3) AC MOTOR ✱ SEE NOTE 2 (T2) (T1) (T3) AC MOTOR ✱ BASIC INTERCONNECT DIAGRAM FOR 3-WIRE CONTROL Figure 1-4. 230, 460 or 600V Interconnections - 3-Wire Control (with parameters b1-01 = 1, b1-02 = 1, H1-01 = 24, H1-02 = 14, H1-03 = 0, H1-04 = 3, H1-05 = 4, and H1-06 = 6 ) See Figure 1-5 for Closed-loop PG connections 1-23 1.4.7 Encoder Feedback If either the Flux Vector (A1-02 = 3) or Volts Per Hertz with Encoder (A1-02 = 1) control method is desired, an encoder feedback board for the drive is required. The drive can accept many types of encoder feedback. Table 1-4 shows which option board is needed for each type of encoder. Table 1-4. Encoder feedback option board types. Control Electrical Input Option Scheme Board M e t h o d ( s ) Required Signals From Encoder PG-X2 ALL Quadrature, Line Driver A+, A-, B+, & B- (Z+, Z- optional) PG-W2* ALL Dual Input, Quadrature, Line Driver A+, A-, B+, B-, (Z+, Z- optional) PG-B2 ALL Quadrature, Single Ended A, B, & Common PG-D2 All, Except Flux Vector Line Driver A+ & A- PG-A2 All, Except Flux Vector Single Ended A & Common *Accepts inputs from two encoders. Primarily used with custom software. The most common encoder used with the drive is the Quadrature, Line Driver style encoder. When an encoder of this type is used, a PG-X2 option board must be mounted onto the drive. The encoder then wires to the PG-X2 option board. Table 1-5 and Figure 1-5 show connections for the PG-X2 and some typical encoders. Table 1-5. Encoder (PG) Connection FUNCTION PG-X2 TERMINAL TA1 EPC (1) MODEL 755A DYNAPAR H-20 (2) (Pin #) DYNAPAR HS-35 LAKESHORE/ NORTHSTAR SL-56 +12V (200mA) 1 White D D 6 0V 2 Black F F 1 +5V 3 A+ 4 Red A A 3 A– 5 Green H H 8 B+ 6 Brown B B 2 B– 7 Yellow I I 7 SHIELD TA3 Shield E No Connection 10 (1) (2) No Connection No Connection No Connection No Connection For PG, EPC Model 755A, Orange and Blue wires are not used. For PG, Dynapar H-20, pins C, G, and J are not used. The PG-X2 card also has a connector TA2 which provides processed PG signal output for use by an external pulse monitor. This connection can be made according to Figure 1-5. 1-24 GPD 515/G5 panel or enclosure GPD 515/G5 PG-X2 Card Factory wiring — TB1 to TA1 TB1 TA1 1 P Isolated Power Supply +12V 1 0V 2 2 3 3 +5V A+ 4 PG input per Table 1-9 P 4 A5 5 B+ 6 300 KHz (2) input max. P 6 B- 7 7 8 P Z+ (3) 8 9 9 10 10 Z- (3) 0V TA3 Optical Isolation Shield Line Receiver (1) TA2 Line Driver A+ 120 ‰ P 1 2 Pulse Monitor Ouptut 120 ‰ P 3 4 120 ‰ RS422 Compatible 300kHz (2) ouptut max. P 5 Pulse A AB+ Pulse B BZ+ Pulse Z Z- 6 E N/C 7 NOTE: Wiring distance from GPD 515/G5 to pulse monitor: 100m or less. Factory Connection (to control terminal 12) (1) Customer supplied. (2) Refer to Section 2.2b or 2.2d (PG-X2) to calculate frequency. (3) Z pulses not requred for most applications. Figure 1-5. PG-X2 Card Input/Output Connections 1-25 Section 2. 2.1 INITIAL START-UP ("LOCAL" CONTROL) PRE-POWER CHECKS • Verify wires are properly connected and no erroneous grounds exist. • Remove all debris from the drive enclosure. Check for loose wire clippings. • Verify all mechanical connections inside the drive are tight. • Verify motor is not connected to load. • Apply input power only after the front cover is in place. DO NOT remove the front cover or Digital Operator while input power is on. • F o r 4 6 0 V , G P D 5 1 5 C - B 0 4 1 t h r u - B 0 9 6 ( C I M R - G 5 M 4 0 P 4 1 F t h r u 4 0 4 5 1 F ): Verify that the drive power voltage select connector, located at lower left corner inside drive chassis (see Figure 2-1), is positioned correctly for the input power line voltage. Voltage is preset to 460V at the factory. Reposition, if required, to match nominal line voltage. 23CN 24CN 25CN 26CN 22CN FU2 20CN r s + + 21CN TB1 380V 400/415V 440V 460V Figure 2-1a. Power Voltage Selection in 460V drive • • •• For 600V, GPD515C-C027 thru -C200 ( C I M R - G 5 M 5 0 1 8 1 F t h r u 5 1 6 0 0 F ). Verify that the drive power voltage select connector, located at lower left corner inside drive chassis (see Figure 2-1b), is positioned correctly for the input power line voltage. Voltage is preset to 600V at the factory. Reposition, if required, to match nominal line voltage. Figure 2-1b. Power Voltage Selection in 600V Drive 2-1 2.2 C O N T R O L METHOD SELECTION • Determine the proper control method for the application using Figure 2-2. NOTE: For a more complete determination of control method, consult factory. START NO Vector Control NO High Starting Torque and/or Zero Speed Control? Use Open Loop Vector Control Method Is the load Variable Torque? (Pump or Fan) YES NO YES V/F Control Speed Regulation Better than ± 3%? YES PG (Encoder) Required On Motor PG (Encoder) Required On Motor PG-X2 Option Card Required PG-X2 Option Card Required Use Flux Vector Control Method Use V/f Control Method Use V/f w/ PG Fdbk Control Method Figure 2-2. Control Method Selection Flowchart • If the selected control method requires a PG encoder on the motor, verify that a PG-X2 card is installed in the drive (see separate option installation sheet for details) and that all encoder wiring is correct. • Proceed to the correct Power On and Preliminary Checks procedure: Control Method POWER ON AND PRELIMINARY CHECKS Section Open Loop Vector Flux Vector 2.2a 2.2b V/f V/f with PG Feedback 2.2c 2.2d 2-2 2.2a P O W E R O N A N D PRELIMINARY CHECKS - OPEN LOOP VECTOR CONTROL DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY , then ** Main Menu ** Initialize Apply input power to the drive. If the display is not in English, go to section 2.3, “CHANGING THE LANGUAGE ON THE DIGITAL OPERATOR”. Set the control method of the drive to Open Loop Vector. (Set A1-02 to 2.) Press NOTE: The drive leaves the factory set for Open Loop Vector control — this step may not be required. Press DATA ENTER , then Press DATA ENTER , then set drive to Open Loop Vector using: MENU twice Control Method V/F Control A1-02= 2 Open Loop Vector Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Control Method Open Loop Vector Set parameter access level to Advanced. This allows all parameters to be viewed and modified. Press MENU , then ** Main Menu ** Initialize Access Level Quick Start Press DATA ENTER , then Press DATA ENTER , then set drive to Advanced using: Write value to memory by pressing: DATA ENTER A1-01= 4 Advanced Level Entry Accepted briefly, then Access Level Advanced Level 2-3 2.2a (continued) DESCRIPTION Check the motor rotation using the JOG function. NOTE: The frequency reference for this operation comes from d1-09 and is factory set to 6 Hz. KEY SEQUENCE Press MENU , then DIGITAL OPERATOR Frequency Ref U1-01= 0.00 HZ DATA ENTER If either or both of the SEQ and REF lights are on, press LOCAL REMOTE WARNING THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO MOVE; TAKE APPROPRIATE PRECAUTIONS. Press & hold The motor should ramp up to JOG speed, and rotation should be counter-clockwise if the FWD light is on. Rotation should be clockwise if the REV light is on. If rotation is incorrect, reverse Release any two motor leads, then JOG repeat the motor rotation check. Frequency Ref U1-01= 6.00 HZ RUN light will illuminate Run the Auto-Tuning routine: WARNING THE MOTOR WILL MOVE WHEN AUTO-TUNING IS EXECUTED! TAKE PROPER PRECAUTIONS! CAUTION Motor should be disconnected from the load before executing the auto-tuning routine. NOTE: If the motor cannot be disconnected from the load, or if Auto-Tuning fails, motor parameters should be entered manually. See section 2.4 for the procedure. Enter the motor nameplate values needed to perform Autotuning Press , then MENU 2-4 3 times ** Main Menu ** Auto-Tuning 2.2a (continued) DESCRIPTION KEY SEQUENCE Press DIGITAL OPERATOR twice Rated Voltage 400.0 VAC Set the correct Nameplate voltage of the motor, using: Rated Voltage 460.0 VAC DATA ENTER RESET Write the value to memory by pressing DATA ENTER Entry Accepted briefly, then Rated Voltage 460.0 VAC Enter the current and the rest of the parameters following a similar procedure to that of the motor nameplate voltage. When all of the parameters are entered, execute AutoTuning. Press The drive will first output current to the motor, then run the motor at a high speed. During tuning, the following message will appear: Press Tuning Ready ? Press RUN key RUN Tune Proceeding XX HZ X.XX A If no problems are encountered, the following message will appear: Tune Successful • If a problem occurs during Auto-Tuning execution, see section 6.2, AUTO TUNING FAULTS AND CORRECTIVE ACTIONS. Tune Aborted "Reason" Proceed to section 2.5, “TEST RUN USING DIGITAL OPERATOR” 2-5 2.2b P O W E R O N A N D PRELIMINARY CHECKS - FLUX VECTOR CONTROL • Ensure motor is disconnected from load. To assure safety, disconnect the coupling or belt which connects the motor with the machine, so that motor operation is isolated prior to test operation. • Verify the encoder to be used meets the following criteria: Line driver type (8830, 88C30), output pulse levels of 5-12V, and quadrature (A+, A–, B+, B–). Power supply for the encoder from the PG-X2 card is capable of 200mA @ 12VDC or 200mA @ 5VDC. Do not use both of these power supplies simultaneously. • Verify that the encoder PPR (pulses per revolution) and expected motor speed do not exceed the bandwidth of the PG-X2 card, using the following formula: 300,000 Hz ≥ 1.2 x (Max Speed in RPM / 60) x PPR of encoder NOTE: Speed in RPM = 120 x frequency / number of motor poles Example: Encoder PPR = 1024, Maximum speed = 1750 RPM 300,000 Hz ≥ 1.2 x (1750 / 60) x 1024 300,000 Hz ≥ 35,840 Hz – Acceptable DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY , then ** Main Menu ** Initialize Apply input power to the drive. If the display is not in English, go to section 2.3, “CHANGING THE LANGUAGE ON THE DIGITAL OPERATOR”. Set the control method of the drive to Flux Vector (Set A1-02 to 3.) Press MENU Press DATA ENTER , then twice Press DATA ENTER , then set drive to Flux Vector using: Control Method Open Loop Vector A1-02= 3 Flux Vector Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Control Method Flux Vector 2-6 2.2b (continued) DESCRIPTION Set parameter access level to Advanced. This allows all parameters to be viewed and modified. KEY SEQUENCE DIGITAL OPERATOR DISPLAY , then ** Main Menu ** Initialize Access Level Quick Start Press MENU Press DATA ENTER , then Press DATA ENTER , then set drive to Advanced using: A1-01= 4 Advanced Level Write value to memory by pressing: DATA ENTER Entry Accepted briefly, then Access Level Advanced Level Set PG Pulses/Rev to the correct value. (NOTE: For a Yaskawa vector motor, the correct value is 1024.) Press , then twice , then 4 times MENU Press DATA ENTER Press DATA ENTER 3 times ** Main Menu ** Programming Group F Options PG Pulses/Rev 00600 Set the correct PPR, using: PG Pulses/Rev 01024 RESET Write value to memory by pressing: DATA ENTER Entry Accepted briefly, then PG Pulses/Rev F1-01= 1024 2-7 2.2b (continued) DESCRIPTION Display motor speed. KEY SEQUENCE Press MENU , then DATA ENTER DIGITAL OPERATOR DISPLAY , Function U1 Monitor then Press DATA ENTER , then 4 times Motor Speed U1-05= 0.00 HZ Rotate the motor shaft counterclockwise by hand (as viewed from the load end of the motor). • As the shaft is turned counter-clockwise, a low positive speed should be indicated. Motor Speed U1-05= 2.38 HZ • As the shaft is turned clockwise, a low negative speed should be indicated. Motor Speed U1-05=- 1.47 HZ • If the speed doesn’t change when the motor shaft is rotated, check encoder wiring and connections. The pulses from the encoder can also be checked; see section 6.6, “CHECKING ENCODER PULSES.” • If the polarity is wrong, switch the channels on the input to the PG-X2 card (on terminal block TA1, swap wires at terminals 4 & 6 and swap wires at terminals 5 & 7). 2-8 2.2b (continued) DESCRIPTION Check the motor rotation using the JOG function. NOTE: The frequency reference for this operation comes from d1-09 and is factory set to 6 Hz. KEY SEQUENCE Press , then MENU DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ DATA ENTER If either or both of the SEQ and REF lights are on, press LOCAL REMOTE WARNING THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO MOVE; TAKE APPROPRIATE PRECAUTIONS. Press & hold The motor should ramp up to JOG speed, and rotation should be counter-clockwise if the FWD light is on. Rotation should be clockwise if the REV light is on. If the motor does not accelerate smoothly or oscillates, reverse Release JOG any two motor leads, then repeat the motor rotation check. Frequency Ref U1-01= 6.00 HZ RUN light will illuminate Run the Auto-Tuning routine: WARNING THE MOTOR WILL MOVE WHEN AUTO-TUNING IS EXECUTED! TAKE PROPER PRECAUTIONS! CAUTION Motor should be disconnected from the load before executing the auto-tuning routine. NOTE: If the motor cannot be disconnected from the load, or if Auto-Tuning fails, motor parameters should be entered manually. See section 2.4 for the procedure. Enter the motor nameplate values needed to perform Autotuning Press , then MENU 2-9 3 times ** Main Menu ** Auto-Tuning 2.2b (continued) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY twice Rated Voltage 400.0 VAC Set the correct Nameplate voltage of the motor, using: Rated Voltage 460.0 VAC Press DATA ENTER RESET Write the value to memory by pressing DATA ENTER Entry Accepted briefly, then Rated Voltage 460.0 VAC Enter the current and the rest of the parameters following a similar procedure to that of the motor nameplate voltage. When all of the parameters are entered, execute AutoTuning. Press The drive will first output current to the motor, then run the motor at a high speed. During tuning, the following message will appear: Press Tuning Ready ? Press RUN key RUN Tune Proceeding XX HZ X.XX A If no problems are encountered, the following message will appear: Tune Successful • If a problem occurs during Auto-Tuning execution, see section 6.2, AUTO TUNING FAULTS & CORRECTIVE ACTIONS . Tune Aborted "Reason" Proceed to section 2.5, “TEST RUN USING DIGITAL OPERATOR” 2-10 2.2c P O W E R O N A N D PRELIMINARY CHECKS - V/f CONTROL DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY , then ** Main Menu ** Initialize Apply input power to the drive. If the display is not in English, go to section 2.3, “CHANGING THE LANGUAGE ON THE DIGITAL OPERATOR”. Set the control method of the drive to V/f Control. (Set A1-02 to 0.) Press MENU Press DATA ENTER , then twice Press DATA ENTER , then set drive to V/f Control using: Control Method Open Loop Vector A1-02= 0 V/F Control Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Control Method V/F Control Set parameter access level to Advanced. This allows all parameters to be viewed and modified. Press , then ** Main Menu ** Initialize Access Level Quick Start MENU Press DATA ENTER , then Press DATA ENTER , then set drive to Advanced using: A1-01= 4 Advanced Level Write value to memory by pressing: Entry Accepted DATA ENTER briefly, then Access Level Advanced Level 2-11 2.2c (continued) DESCRIPTION Select the drive input voltage, then select an appropriate V/f pattern. Refer to section 5.38, “V/F PATTERN – STANDARD” or 5.39, “V/F PATTERN – CUSTOM”. NOTE: A standard V/f pattern for a 60 HZ motor is pattern 1 (60 HZ Saturation). KEY SEQUENCE Press MENU Press DATA ENTER Press DATA ENTER Press DATA ENTER DIGITAL OPERATOR DISPLAY , then twice , then 3 times ** Main Menu ** Programming Group E Motor Function E1 V/F Pattern twice, then set the drive to the nominal input line voltage using: Write to memory by pressing: DATA ENTER Input Voltage 460 VAC Entry Accepted briefly, then Input Voltage E1-01= 460 VAC Press twice, then DATA ENTER Then set the drive to desired V/F pattern using: E1-03= F*** User Defined V/F E1-03= 1 60 HZ Saturation Write to memory by pressing: DATA ENTER Entry Accepted briefly, then V/F Selection 60 HZ Saturation 2-12 2.2c (continued) DESCRIPTION Check the motor rotation using the JOG function. NOTE: The frequency reference for this operation comes from d1-09 and is factory set to 6 Hz. KEY SEQUENCE Press , then MENU DATA ENTER DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ If either or both of the SEQ and REF lights are on, press LOCAL REMOTE WARNING THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO MOVE; TAKE APPROPRIATE PRECAUTIONS. Press & hold JOG The motor should ramp up to speed, and rotation should be counter-clockwise if the FWD light is on. Rotation should be clockwise if the REV light is on. If rotation is incorrect, reverse Release JOG any two motor leads, then repeat the motor rotation check. Frequency Ref U1-01= 6.00 HZ RUN light will illuminate Proceed to section 2.5, “TEST RUN USING DIGITAL OPERATOR” 2-13 2.2d P O W E R O N A N D PRELIMINARY CHECKS - V/f WITH PG FEEDBACK • Ensure motor is disconnected from load. To assure safety, disconnect the coupling or belt which connects the motor with the machine so that motor operation is isolated, prior to test operation. • Verify the encoder to be used meets the following criteria: Line driver type (8830, 88C30), output pulse levels of 5-12V, and quadrature (A+, A–, B+, B–). Power supply for the encoder from the PG-X2 card is capable of 200mA @ 12VDC or 200mA @ 5VDC. Do not use both of these power supplies simultaneously. • Verify that the encoder PPR (pulses per revolution) and expected motor speed do not exceed the bandwidth of the PG-X2 card, using the following formula: 300,000 Hz ≥ 1.2 x (Max Speed in RPM / 60) x PPR of encoder NOTE: Speed in RPM = 120 x frequency / # of motor poles Example: Encoder PPR = 1024, Maximum speed = 1750 RPM 300,000 Hz ≥ 1.2 x (1750 / 60) x 1024 300,000 Hz ≥ 35,840 Hz – Acceptable DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Apply input power to the drive. If the display is not in English, go to section 2.3, “CHANGING THE LANGUAGE ON THE DIGITAL OPERATOR”. Set the control method of the drive to V/f w/PG Feedback (Set A1-02 to 1.) Press , then ** Main Menu ** Initialize MENU Press , then twice DATA ENTER Press DATA ENTER , then set drive to V/F w/PG Fdbk using: Control Method Open Loop Vector A1-02= 1 V/F w/PG Fdbk Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Control Method V/F w/PG Fdbk 2-14 2.2d (continued) DESCRIPTION Set parameter access level to Advanced. This allows all parameters to be viewed and modified. Press KEY SEQUENCE DIGITAL OPERATOR DISPLAY , then ** Main Menu ** Initialize Access Level Quick Start MENU Press DATA ENTER , then Press DATA ENTER , then set drive to Advanced using: Write value to memory by pressing: DATA ENTER A1-01= 4 Advanced Level Entry Accepted briefly, then Access Level Advanced Level Set PG Pulses/Rev to the correct value. (NOTE: For a Yaskawa vector motor, the correct value is 1024.) Press MENU Press DATA ENTER Press DATA ENTER , then twice , then 4 times 3 times ** Main Menu ** Programming Group F Options PG Pulses/Rev 00600 Set the correct PPR, using: PG Pulses/Rev 01024 RESET Write value to memory by pressing: Entry Accepted DATA ENTER briefly, then PG Pulses/Rev F1-01= 1024 2-15 2.2d (continued) DESCRIPTION Select the drive input voltage, then select an appropriate V/F pattern. Refer to section 5.38, “V/F PATTERN – STANDARD” or 5.39, “V/F PATTERN – CUSTOM”. NOTE: A standard V/F pattern for a 60 HZ motor is pattern 1 (60 HZ Saturation). KEY SEQUENCE Press MENU Press DATA ENTER Press DATA ENTER Press DATA ENTER DIGITAL OPERATOR DISPLAY , then twice , then 3 times ** Main Menu ** Programming Group E Motor Function E1 V/F Pattern twice, then set the drive to the nominal input line voltage using: Input Voltage 460 VAC Write to memory by pressing: DATA ENTER Entry Accepted briefly, then Input Voltage E1-01= 460 VAC Press twice, then DATA ENTER Then set the drive to desired V/F pattern using: E1-03= F*** User Defined V/F E1-03= 1 60 HZ Saturation Write to memory by pressing: DATA ENTER Entry Accepted briefly, then V/F Selection 60 HZ Saturation 2-16 2.2d (continued) DESCRIPTION Display motor speed. KEY SEQUENCE Press MENU , then DATA ENTER DIGITAL OPERATOR DISPLAY , Function F1 Monitor then Press DATA ENTER , then 4 times Motor Speed U1-05= 0.00 HZ Rotate the motor shaft counterclockwise by hand (as viewed from the load end of the motor). • As the shaft is turned counter-clockwise, a low positive speed should be indicated. Motor Speed U1-05= 2.38 HZ • As the shaft is turned clockwise, a low negative speed should be indicated. Motor Speed U1-05=- 1.47 HZ • If the speed doesn’t change when the motor shaft is rotated, check encoder wiring and connections. The pulses from the encoder can also be checked; see section 6.6, “CHECKING ENCODER PULSES.” • If the polarity is wrong, switch the channels on the input to the PG-X2 card (on terminal block TA1, swap wires at terminals 4 & 6 and swap wires at terminals 5 & 7). 2-17 2.2d (continued) DESCRIPTION Check the motor rotation using the JOG function. NOTE: The frequency reference for this operation comes from d1-09 and is factory set to 6 Hz. KEY SEQUENCE Press MENU , then DATA ENTER DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ If either or both of the SEQ and REF lights are on, press LOCAL REMOTE WARNING THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO MOVE; TAKE APPROPRIATE PRECAUTIONS. Press & hold JOG The motor should ramp up to speed, and rotation should be counter-clockwise if the FWD light is on. Rotation should be clockwise if the REV light is on. If rotation is incorrect, reverse Release JOG any two motor leads, then repeat the motor rotation check. Frequency Ref U1-01= 6.00 HZ RUN light will illuminate Proceed to section 2.5, “TEST RUN USING DIGITAL OPERATOR” 2-18 2.3 C H A N G I N G THE LANGUAGE O N THE DIGITAL OPERATOR DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Power ON Bring up the Main Menu and go to Initialize mode. Press MENU then Change the language. Press DATA ENTER Write value to memory. Press DATA ENTER , then , [ Display in Wrong Language ] DATA ENTER , then select the correct language using: A1-00= 0 English Entry Accepted briefly, then Select Language English Return to operating mode. Press MENU , then DATA ENTER 2-19 Frequency Ref U1-01= 0.00 HZ 2.4 CALCULATING MOTOR PARAMETERS This procedure can be used as an alternative to auto-motor tuning. If the motor being used with the drive did not pass motor auto-tuning or if the motor cannot be disconnected from the load, the motor parameters need to be calculated and entered manually. This procedure only applies to the Open Loop Vector Control method & the Flux Vector Control method. The following information used in the calculation formulas is usually listed on the motor nameplate. If no-load current is not marked on the nameplate and the motor manufacturer is not able to supply it, use the default value of (0.3 x IFLA) = INLA. Motor Voltage (V) Motor Rated Speed (RPM) Motor Rated Frequency (Hz) Motor Synchronous Speed (RPM) Full Load Amps (FLA) No-Load Amps (NLA) DESCRIPTION Enter the Maximum frequency ( E1-04 ). For constant torque applications, set to motor nameplate frequency. For constant horsepower applications, set to maximum frequency desired. Vm NR fR NS ( NS = fR * 120 / number of motor poles) IFLA INLA KEY SEQUENCE Press MENU , then twice 3 times Press DATA ENTER , then Press DATA ENTER twice Press DIGITAL OPERATOR DISPLAY twice, then ** Main Menu ** Programming Group E Motor Input Voltage E1-01= 460 VAC DATA ENTER Set the maximum frequency using: Max. Frequency 0060.0 HZ Max. Frequency 0060.0 HZ RESET Write value to memory by pressing Entry Accepted DATA ENTER briefly, then Max. Frequency E1-04= 60.0 HZ 2-20 2.4 (continued) DESCRIPTION Enter the Base frequency ( E1-06 ). This value can be obtained from the motor nameplate (rated frequency). KEY SEQUENCE Press twice , then DIGITAL OPERATOR DISPLAY DATA ENTER Set the base frequency using: Base Frequency 0060.0 HZ Base Frequency 0060.0 HZ RESET Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Base Frequency E1-06= 60.0 HZ Enter the maximum motor voltage ( E1-05 ). This value can be obtained from the motor nameplate (rated voltage). Press , then DATA ENTER Max. Voltage 400.0 VAC Set the maximum voltage using: Max. Voltage 460.0 VAC RESET Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Max. Voltage E1-05= 460.0 VAC 2-21 2.4 (continued) DESCRIPTION Enter the motor rated full load amps ( E2-01 ). This value can be obtained from the motor nameplate (motor full load amps). Press Press KEY SEQUENCE DIGITAL OPERATOR DISPLAY , then Function E2 Motor Setup twice Motor Rated FLA 001.00 A ESC DATA ENTER Set the FLA using: Motor Rated FLA 001.20 A RESET Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Motor Rated FLA E2-01= 1.20 A Enter the motor rated slip ( E2-02 ). This value can be calculated using the following formula: (Ns - Nr) E2-02 = x 60 x 0.7 Ns Nr = nameplate rated speed Ns = synchronous speed Ns = fR x 120 / # of motor poles Press , then DATA ENTER Motor Rated Slip 02.90 HZ Set motor rated slip using: Motor Rated Slip 1.08 HZ RESET Write value to memory by pressing DATA ENTER Entry Accepted briefly, then Motor Rated Slip E2-02= 1.08 Hz 2-22 2.4 (continued) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Enter the motor no-load current Press , then DATA ( E2-03 ). This value can someENTER times be obtained from the motor nameplate. If it is unavailable, use the following formula to calculate it: Set motor no load current using: 1-5 HP: INLA = IFLA x 0.50 RESET 5-15 HP: INLA = IFLA x 0.40 > 15 HP: INLA = IFLA x 0.30 Write value to memory by pressing DATA ENTER No-Load Current 000.60 A No-Load Current 000.32 A Entry Accepted briefly, then No-Load Current E2-03= 0.32A Enter number of motor poles ( E2-04 ). Press , then DATA ENTER Number of Poles 04 (Assuming an fR of 50 or 60 Hz) Rated Speed Set number of motor poles using: (RPM) # of motor poles 2400-3600 2 1300-1800 4 900-1200 6 660-900 8 Write value to memory by pressing Note: This step is not required for Open Loop Vector Control method (A1-02=0). Number of Poles 04 RESET DATA ENTER Entry Accepted briefly, then Number of Poles E2-04= 4 Parameters E2-05 to E2-09 : Factory set values are acceptable. 2-23 2.5 T E S T R U N USING DIGITAL OPERATOR ( " L O C A L " CONTROL) The operation shown in Figure 2-3 and described in Table 2-5 is for a standard 60 Hz motor. FWD ROTATION AT 15HZ + OUTPUT FREQUENCY ➀ ➁ CHANGE FREQ. REFERENCE ➃ DECEL ➂ ACCEL 0 – STOP ACCEL POWER ON FORWARD RUN FREQUENCY SETTING REVERSE RUN REV ROTATION AT 15HZ ACCEL ➄ DECEL REV ROTATION AT 60HZ ➅ Figure 2-3. Example of Simple Operation Table 2-5. Test Run With Digital Operator DESCRIPTION Power ON KEY SEQUENCE Press , then MENU If either the SEQ or REF lights are on, they should be turned off by pressing the LOCAL/ REMOTE key. This will set the drive so it can be completely controlled by the Digital Operator. DATA ENTER Press DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ SEQ and REF lights are off, DRIVE and FWD lights are on. LOCAL REMOTE Frequency Ref U1-01= 0.00 HZ 2-24 Table 2-5. Test Run With Digital Operator - Continued DESCRIPTION Set a run frequency of 15 Hz. KEY SEQUENCE Press DIGITAL OPERATOR DISPLAY Frequency Ref 000.00 HZ DATA ENTER Set the frequency to 15 using: Frequency Ref 015.00 HZ RESET Write the value to memory by pressing DATA ENTER Entry Accepted briefly, then Frequency Ref 015.00 HZ Display the output frequency. Press , then ESC Run the motor in the forward direction. Press Output Freq U1-02= 0.00 HZ RUN light comes on and motor ramps up to speed. RUN Output Freq U1-02= 15.00 HZ NOTE: Output frequency may be slightly higher than the frequency reference, depending on the control method selected. Run the motor in the reverse direction. Press RUN light remains on. FWD light goes out and REV light comes on. The motor ramps down to zero speed, then ramps up in the opposite direction. FWD REV Output Freq U1-02= -15.00 HZ NOTE: output frequency may be slightly higher than the frequency reference, depending on the control method selected. 2-25 Table 2-5. Test Run With Digital Operator - Continued DESCRIPTION Change the frequency reference from 15 Hz to 60 Hz. KEY SEQUENCE Press , then MENU DIGITAL OPERATOR DISPLAY twice DATA ENTER Change the frequency using: Frequency Ref 015.00 HZ Frequency Ref 060.00 HZ RESET Write the value to memory by pressing DATA ENTER Entry Accepted briefly, then Frequency Ref 060.00 HZ Display the output frequency. Press , then ESC Output Freq U1-02= -60.00 HZ NOTE: Output frequency may be slightly higher than the frequency reference, depending on the control method selected. Stop the motor. Press The STOP light turns on, and the RUN light blinks during the deceleration of the motor. STOP Output Freq U1-02= 0.00 HZ 2-26 2.6 PRE-OPERATION CONSIDERATIONS • After completing the Test Run, connect the motor to the load. • Additional control circuit wiring can be added, and parameters in the drive can be programmed to configure the drive system to your specific application, including “Remote” (2-wire or 3-wire) Control. See Section 5 for description of programmable features, and also see instruction sheets for any options included with the drive. • Record all parameter values (see Quick Reference sheets at the front of this manual). 2.7 S T O R A G E FUNCTION The drive uses internal NV-RAM to store information when power is removed or in the event of a power failure. Therefore, when power is reapplied, operation will begin at the same state as when power was removed. The following information is stored: • Last Main Speed Reference setting and forward/reverse selection from Digital Operator. • The sequence of failure conditions that occurred before power was removed (including content of a " CPF " failure). 2-27 2-28 Section 3. OPERATION A T LOAD After completing the start-up, and programming of parameters, turn off the AC main circuit power. Make additional wiring connections required for the external control functions selected by the parameter programming. Connect the driven machine to the motor. Verify that the driven machine is in running condition, and that no dangerous conditions exist around the drive system. CAUTION When starting and stopping the motor, use the operation signals (RUN/STOP, FWD/REV), NOT the magnetic contactor on the power supply side (if present). Run the motor under load with control by the Digital Operator using the same procedure as for the Test Run (Table 2-5). If the Digital Operator is used in combination with external commands or external commands only are used, the procedure must be altered accordingly. For preset starting (one-touch operation after setting the frequency), perform the following: 1 . Set the speed and press RUN. Motor accelerates, at the rate corresponding to the preset accel time, to the preset speed. The accel time ( C 1 - 0 1 ) is set too short relative to the load if the RPM of the accelerating motor does not increase smoothly, or if a fault is displayed on the Digital Operator. 2 . Press STOP. Unless coast to stop operation has been selected (by programming of b 1 - 0 3 ), the motor decelerates, at the rate corresponding to the preset decel time ( C 1 - 0 2 ), to a stop. 3-1 3-2 Section 4. 4.1 DIGITAL OPERATOR GENERAL All functions of the GPD 515/G5 are accessed using the Digital Operator. In addition to controlling motor operation, the operator can enter information into the drive memory to configure the drive to the application by entering the Program mode. 4.2 D I S P L A Y A N D KEYPAD The Digital Operator has a 2 line by 16 character LCD display. Both numeric and alphanumeric data can appear on the display. Indicator lamps and keys on the Digital Operator are described in Figure 4-1. REMOTE Mode indication LEDs. The LEDs light when REMOTE Mode has been selected, either for Start/Stop (SEQ) control or Frequency Reference (REF). DRIVE FWD Increase parameter number or value of blinking digit. Switch between LOCAL and REMOTE operation modes. REMOTE SEQ REF 2 line, 16 character alphanumeric LCD display; shows selected operation status, fault code, or parameter data. Frequency Ref U1-01 = 0.00 Hz Indicates which direction the motor is being commanded to run. Lights when the GPD 515/G5 is in Drive (operation) mode. REV Displays the main menu for mode selection. DIGITAL OPERATOR JVOP-130 Returns to previous status or menu level. LOCAL REMOTE MENU ESC DATA ENTER JOG Initiates Jog function. Selects forward or reverse operation. Run the motor. LED lights when drive is controlling motor speed. FWD REV RESET RUN Displays data to be changed, and enters new data. Decrease parameter number or value of blinking digit. Resets a drive fault, or selects digit of a set value to be changed. The selected digit will blink. STOP Stop the motor. LED lights when drive is in stopped condition. Figure 4-1. Digital Operator 4-1 Table 4-1. Digital Operator Controls A. A. INDICATOR INDICATOR LAMPS LAMPS NAME NAME FUNCTION FUNCTION DRIVE Lights when the drive is in the Drive mode of operation. FWD Lights when Forward motor run has been selected. REV Lights when Reverse motor run has been selected. REMOTE SEQ Lights when the drive is programmed to operate from external RUN and STOP signals. REMOTE REF Lights when the drive is programmed to operate by an external frequency reference signal. RUN Off when drive is in stopped condition; lights steadily when Run signal is active; blinks after Stop signal has been received and drive output is ramping down. (See Figure 4-2.) STOP Lights steadily at initial power-up; blinks after Run signal becomes active but frequency reference is zero; off when drive output is controlling motor speed. (See Figure 4-2.) B. KEYPAD KEYS NAME LABEL FUNCTION FUNCTION LOCAL REMOTE Pressing this key toggles between the Local (Digital Operator) and Remote (Terminals) modes of operation. Active only when the drive is in stopped condition. JOG IN DRIVE MODE: Pressing and holding this key will initiate Jog function: drive output goes to programmed Jog Frequency ( d1-09 ) to check motor operation, or to position machine. When key is released, output returns to zero and motor stops. If the motor is already running, pressing this key will have no effect. NOTE: Disabled if the drive is programmed to use an external JOG input. FWD REV IN DRIVE MODE: Each press of this key will toggle between Forward and Reverse motor run direction. The selected direction is indicated by the FWD or REV lamp being lit. If the selection is made while the drive is stopped, it determines the direction the motor will run when started. If the selection is changed during running, the drive will ramp the motor to zero speed and then ramp it up to set speed in the opposite (i.e. newly selected) direction. RUN IN DRIVE MODE: If the drive is not programmed to operate by external RUN and STOP signals (as indicated by REMOTE SEQ lamp being lit), pressing this key will produce a Run command to initiate drive output to the motor. However, output frequency will be zero if the frequency reference is zero at the time this key is pressed. STOP IN DRIVE MODE: Pressing this key will produce a Stop command. The drive will decelerate the motor in the programmed stopping manner, then drive output will be disconnected from the motor. 4-2 Table 4-1. Digital Operator Controls - Continued B. KEYPAD KEYPAD PADS KEYS – Continued B. NAME LABEL FUNCTION FUNCTION MENU IN DRIVE MODE: Pressing this key will display the top level of the menu tree for selecting and reading parameters. The drive will change to Program mode. IN PROGRAM MODE: Pressing this key will display the top level of the menu tree for returning to the Drive mode. Pressing the MENU & DATA/ENTER keys in succession will change to Drive mode and display the frequency reference setting. ESC Each time this key is pressed the display returns to the previous level in the menu tree or to the status prior to pressing DATA/ENTER. DATA ENTER IN DRIVE MODE OR PROGRAM MODE: When a parameter number is being displayed, pressing this key will display the parameter’s set value which is presently in memory. IN PROGRAM MODE ONLY: After the displayed set value has been changed as desired, pressing this key will write the new set value into the drive memory to replace the old value. > IN DRIVE MODE OR PROGRAM MODE: When a changeable data value is being displayed, pressing this key moves the blinking (i.e. "changeable") position to the next digit to the right. If at the right-most position, this will wrap-around to the first position on the left side of the display. RESET ^ (up arrow) v (down arrow) IN DRIVE MODE OR PROGRAM MODE: Pressing this key will increase the value of the blinking digit in the display by 1. Pressing this key will increase a parameter number by 1. IN DRIVE MODE OR PROGRAM MODE: Pressing this key will decrease the value of the blinking digit in the display by 1. Pressing this key will decrease a parameter number by 1. POWER ON PRESS RUN KEY PRESS STOP KEY RUN COMMAND FREQUENCY REFERENCE OUTPUT FREQUENCY RUN LAMP STOP LAMP = Off = Blinking = Lighted Steady Figure 4-2. Functioning of RUN and STOP Lamps 4-3 4.3 D I G I T A L OPERATOR MENU TREES A. Quick-start Access Level The flowchart tree below illustrates the process of accessing drive parameters when the Access Level is set to Quick Start ( A 1 - 0 1 = 2). Display Operation MENU DATA ENTER Drive operation is enabled. Drive status is displayed. Use the and keys to scroll through the Functions and Parameters. Initialize A DATA ENTER ( Initialize ) LCD language display is selected. Parameter access levels, control method selection and initialize passwords are set. Programming DATA ENTER ( Programming ) Parameters are set/read. Items to be set/read vary depending on the access level setting. Auto-tuning Function (1) or Parameter U1-01 Frequency Reference Parameter U1-02 Output Frequency Parameter U1-03 Output Current Parameter U1-06 Output Voltage (2) Parameter U2 Fault Trace Function U3 Fault History Function U1 Monitor Function A1-00 Select Language Parameter A1-01 Access Level Parameter A1-02 Control Method Parameter A1-03 Init Parameters Parameter A1-04 Enter Password Parameter b1-01 Reference Source Parameter b1-02 Run Source Parameter b1-03 Stopping Method Parameter C1-01 Accel Time 1 Parameter C1-02 Decel Time 1 Parameter d1-01 Reference 1 Parameter d1-02 Reference 2 Parameter d1-03 Reference 3 Parameter d1-04 Reference 4 Parameter d1-09 Jog Reference Parameter E1-01 Input Voltage Parameter E1-02 Motor Selection Parameter E1-03 V/F Selection (3) Parameter E1-04 Max Frequency Parameter E1-05 Max Voltage Parameter E1-06 Base Frequency Parameter E1-07 Mid Frequency A (3) Parameter E1-08 Mid Voltage A (3) Parameter Parameter ( Auto-tuning ) Motor parameters are automatically set by entering tuning data (motor nameplate values) when using Open Loop or Flux Vector control method ( A1-02 = 2 or 3). Modified Constants ( Modified Parameters ) Only parameters that have been changed from the factory settings are set/read. NOTES (1) (2) (3) E1-09 Min Frequency A Function is a “sub-menu” containing many parameters. Use the DATA/ENTER key to access these parameters. E1-10 Min Voltage (3) Parameter E1-13 Base Voltage (3) Parameter This parameter is user selectable according to the setting of o1-01 . E2-01 Motor Rated FLA Parameter E2-02 Motor Rated Slip (3) Parameter E2-03 No-Load Current (3) Parameter E2-04 Number of Poles (3) Parameter Not available for all Control Methods. 4-4 4.3 D I G I T A L OPERATOR MENU TREES Continued B. Basic Access Level The flowchart tree below illustrates the process of accessing drive parameters when the Access Level is set to Basic ( A 1 - 0 1 = 3). Display Operation MENU DATA ENTER Drive operation is enabled. Drive status is displayed. Use the and keys to scroll through the Functions and Parameters. Initialize A DATA ENTER ( Initialize ) LCD language display is selected. Parameter access levels, control method selection and initialize passwords are set. Programming DATA ENTER ( Programming ) Parameters are set/read. Items to be set/read vary depending on the access level setting. Auto-tuning Function (1) or Parameter U1-01 Frequency Reference Parameter U1-02 Output Frequency Parameter U1-03 Output Current Parameter U1-06 Output Voltage (2) Parameter U2 Fault Trace Function U3 Fault History Function U1 Monitor Function A1-00 Select Language Parameter A1-01 Access Level Parameter A1-02 Control Method Parameter A1-03 Init Parameters Parameter A1-04 Enter Password Parameter b1 Sequence Function b2 DC Braking Function C1 Accel/Decel Function C3 Motor-Slip Comp (3) Function C4 Torque Comp (3) Function C5 ASR Tuning (3) Function C6 Carrier Freq. Function d1 Preset Reference Function d2 Reference Limits Function d3 Jump Frequencies Function E1 V/F Patern Function E2 Motor Setup Function H1 Digital Inputs Function H2 Digital Outputs Function H3 Analog Inputs Function H4 Analog Outputs Function L1 Motor Overload Function L2 PwrLoss Ridethru Function L3 Stall Prevention Function L4 Ref Detection Function L5 Fault Reset Function L6 Torque Detection Function L7 Torque Limit (3) Function L8 Hdwe Protection Function o1 Monitor Select Function o2 Key Selection Function ( Auto-tuning ) Motor parameters are automatically set by entering tuning data (motor nameplate values) when using Open Loop or Flux Vector control method ( A1-02 = 2 or 3). Modified Constants ( Modified Parameters ) Only parameters that have been changed from the factory settings are set/read. NOTES (1) (2) (3) A Function is a “sub-menu” containing many parameters. Use the DATA/ENTER key to access these parameters. This parameter is user selectable according to the setting of o1-01 . Not available for all Control Methods. 4-5 4.3 Continued D I G I T A L OPERATOR MENU TREES C. Advanced Access Level The flowchart tree below illustrates the process of accessing drive parameters when the Access Level is set to Advanced ( A 1 - 0 1 = 4). Display Operation MENU DATA ENTER Drive operation is enabled. Drive status is displayed. Use the and keys to scroll through the Functions and Parameters. Initialize A DATA ENTER ( Initialize ) LCD language display is selected. Parameter access levels, control method selection and initialize passwords are set. Function (1) or Parameter U1-01 Frequency Reference Parameter U1-02 Output Frequency Parameter U1-03 Output Current Parameter U1-06 Output Voltage (2) Parameter U2 Fault Trace Function U3 Fault History Function U1 Monitor Function A1-00 Select Language Parameter A1-01 Access Level Parameter A1-02 Control Method Parameter A1-03 Init Parameters Parameter A1-04 Enter Password Parameter A2 User Constants Function b1 Sequence Function b2 DC Braking Function b3 Speed Search Function b4 Delay TImers Function b5 PID Control Function b6 Reference Hold Function b7 Droop Control (3) Function b8 Energy Saving (3) Function b9 Zero Servo (3) Function C1 Accel/Decel Function C2 S-Curve Acc/Dec Function ( Modified Parameters ) C3 Motor-Slip Comp (3) Function Only parameters that have been changed from the factory settings are set/read. C4 Torque Comp (3) Function C5 ASR Tuning (3) Function C6 Carrier Freq Function C7 Hunting Prev (3) Function C8 Factory Tuning (3) Function d1 Preset Reference Function d2 Reference Limits Function d3 Jump Frequencies Function d4 Sequence Function d5 Torque Control (3) Function Programming DATA ENTER b ( Programming ) Application Application Parameters are set/read. Items to be set/read vary depending on the access level setting. DATA ENTER Auto-tuning ( Auto-tuning ) Motor parameters are automatically set by entering tuning data (motor nameplate values) when using Open Loop or Flux Vector control method ( A1-02 = 2 or 3). C Tuning Tuning DATA ENTER Modified Constants d Reference Reference NOTES (1) A Function is a “sub-menu” containing many parameters. Use the DATA/ENTER key to access these parameters. (2) This parameter is user selectable according to the setting of o1-01 . (3) Not available for all Control Methods. DATA ENTER To A 4-6 4.3 Continued D I G I T A L OPERATOR MENU TREES C. Advanced Access Level (Continued) From A Display E Motor Parameters DATA ENTER Motor F Options DATA ENTER Options H Control Circuit Terminals DATA ENTER Terminal L Protection DATA ENTER Protection o Digital Operator Operator 4-7 DATA ENTER Function (1) or Parameter E1 V/f Pattern Function E2 Motor Setup Function E3 Control Method (Motor 2) Function E4 v/f Pattern (Motor 2) Function E5 Motor Setup (Motor 2) Function F1 PG Speed Setup (3) Function F2 AI-14 Setup Function F3 DI-08, 16 Setup Function F4 AO-08, 12 Setup Function F5 DO-02 Setup Function F6 DO-08 Setup Function F7 PO-36F Setup Function F8 SI-F/G Setup Function F9 CP-916 Setup Function H1 Digital Inputs Function H2 Digital Outputs Function H3 Analog Inputs Function H4 Analog Outputs Function H5 Serial Com Setup Function L1 Motor overload Function L2 PwrLoss Ridethru Function L3 Stall Prevention Function L4 Ref Detection Function L5 Fault Restart Function L6 Torque Detection Function L7 Torque Limit (3) Function L8 Hdwe Protection Function o1 Monitor Select Function o2 Key Functions Function 4.4 B A S I C PROGRAMMING All parameters are set by accessing them through a menu tree with multiple access levels. The setting of the Access Level in the Initialization Menu determines which parameters appear on the Digital Operator. To see Example 1 and 2 in detail, refer to Tables 4-5, 4-6 and 4-7. Table 4-2. Parameter Menu Menu Level (Advanced Access) Level Level Level Level Level Level 1 2 3 4 5 6 Digital Operator Display Example 1 Reference Name Digital Operator Mode Parameter Group Parameter Function Parameter Name Parameter Number Parameter Setting Value Programming C – Tuning C1 Accel/Decel Decel Time 1 C1-02 10.0 sec Digital Operator Display Example 2 Initialize — — Control Method A1-02 V/F Control The parameters are arranged by groups. The following table shows which Parameter Group(s) appear under which Mode. Table 4-3. Parameter Groups Digital Operator Modes Operation Initialize Programming Auto-Tuning Modified Constants U – Monitor A – Initialize b – Application C – Tuning d – Reference E – Motor F – Options H – Terminals L – Protection o – Operator No Group Name No Group Name Parameter Groups List * * For a complete listing of parameters, see Appendix 1. 4-8 4.5 M O D E S OF OPERATION The procedure for choosing a mode is shown in Table 4-4. Table 4-4. Digital Operator Mode Selection DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ Top of Main Menu • Displays Operation Mode (drive changes to Program mode). Press • Displays Initialize Mode. Press • Displays Programming Mode. Press • Displays Auto-Tuning Mode (displayed only when Vector Control Method is selected). Press • Displays Modified Parameter Menu. Press Top of Main Menu • Return to Operation. • Select Operation Mode. • Displays frequency reference setting (changes to Drive mode). ** Main Menu ** Operation MENU ** Main Menu ** Initialize ** Main Menu ** Programming ** Main Menu ** Auto-Tuning ** Main Menu ** Modified Constants Press Press or MENU ** Main Menu ** Operation DATA ENTER Frequency Ref U1-01= 0.00 HZ 4-9 Parameters are changed by pressing the MENU key to enter the Program mode, then advancing through the levels of the menu to access the parameter that is desired to be changed. Only the parameters listed in Table A1-11 (Appendix 1) may be changed while the drive is running. Table 4-5. Example 1A: Changing a Parameter in Quick-start Access Level DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ • Select Programming Mode. Press , then twice , then 4 times MENU • Select the Parameter Name. Press DATA ENTER • Select the Decel Time 1 parameter setting. (The first digit of the value to be set blinks.) Press • Change reference value. Change value by pressing DATA ENTER ** Main Menu ** Programming Decel Time 1 C1-02= 10.0 sec Decel Time 1 0010.0 sec Decel Time 1 0001.0 sec RESET • Write into memory. Press DATA ENTER Entry Accepted briefly, then Decel Time 1 C1-02= 1.0 sec Top of Main Menu • Return to Operation. • Select Operation Mode (changes to Drive mode). Press Press MENU ** Main Menu ** Operation DATA ENTER Frequency Ref U1-01= 0.00 HZ 4-10 Table 4-6. Example 1B: Changing a Parameter in Advanced Access DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ • Select Programming Mode. Press , then MENU • Select Tuning Parameter Group. Press • Select the Accel/Decel Function. Press • Select the Parameter Name. Press DATA ENTER , then DATA ENTER DATA ENTER twice ** Main Menu ** Programming Group C Tuning Function C1 Accel/Decel , then • Select the Decel Time 1 parameter setting. (The first digit of the value to be set blinks.) Press • Change reference value. Change value by pressing DATA ENTER Decel Time 1 C1-02= 10.0 sec Decel Time 1 0010.0 sec Decel Time 1 0001.0 sec RESET • Write into memory. Press DATA ENTER Entry Accepted briefly, then Decel Time 1 C1-02= 1.0 sec Top of Main Menu • Return to Operation. • Select Operation Mode (changes to Drive mode). Press Press MENU ** Main Menu ** Operation DATA ENTER Frequency Ref U1-01= 0.00 HZ 4-11 Table 4-7. Example 2: Changing Control Method in Quick-start Access Level DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ • Select Initialize Mode. Press • Select the Parameter Name. Press • Change data value. Press • Write into memory. Press MENU DATA ENTER DATA ENTER , then ** Main Menu ** Initialize , then twice , then twice DATA ENTER Control Method Open Loop Vector A1-02= 0 V/F Control Entry Accepted briefly, then Control Method V/F Control Top of Main Menu • Return to Operation. • Select Operation Mode (changes to Drive mode). Press Press MENU ** Main Menu ** Operation DATA ENTER Frequency Ref U1-01= 0.00 HZ 4-12 Section 5. 5.1 PROGRAMMABLE FEATURES GENERAL This section describes features of the GPD 515/G5 which are defined by programmed settings in the various parameters in memory. Since most features use more than one parameter, the descriptions appear in alphabetical order by the function name. In Table 5-1, the functions are grouped into operational categories. To cross reference a particular parameter to the features to which it applies, see the listings in Appendix 1, or the Index. Table 5-1. List of Features Defined By Parameters FUNCTION PARAGRAPH REFERENCE PARAMETER(S) SET-UP Initialization (Reset), 2-Wire or 3-Wire Access Level Control Method Selection Drive Capacity, Parameters Affected By Volts/Hertz Patterns, Standard Volts/Hertz Pattern, Custom Input Voltage Setting Encoder (PG) Parameters Thermal Motor Overload Protection Digital Operator Display, Re-scaling Input Phase Loss Detection Output Phase Loss Detection User Parameters Miscellaneous Parameters 5.37 5.4 2.2 Table A3-1 5.47 5.48 5.37 5.15 5.41 5.11 5.34 5.35 5.46 5.26 A1-03 A1-01 A1-02 ——— E1-03 E1-04 thru -10 E1-01 F1-10 thru F1-14 E1-02; E2-01; L1-01, L1-02 o1-03, o1-04 L8-05 L8-07 A2-01 thru -32; o2-03 o2-01,-02,-05,-06,-07,-08 5.2 5.3 5.14 5.10 C1-01,-03,-05,-07,-11 C2-01,-03 b6-01 thru -04 b2-01,-02,-03 5.40 5.2 5.14 5.10 b1-03 C1-02,-04,-06,-08,-09,-11 b6-01 thru -04 b2-01,-02,-04 5.19 H3-01 thru -12 5.22 5.24 5.25 A 5.25 B 5.32 F 5.32 G d1-01 thru -08 d1-09 b1-01,-02; H1-01 thru -06 d1-01 thru -09; H1-01 thru -06 H1-01 thru -06 H1-01 thru -06 STARTING Accel Time S-Curve Characteristics Dwell DC Injection Braking at Start STOPPING Stopping Method Decel Time Dwell DC Injection Braking at Stop SPEED CONTROL Frequency Ref. Input Signals (Auto/Manual) (Term. 13, 16) Frequency Reference, Upper & Lower Limits Jog Reference Speed Reference Selection (Local/Remote) Multi-step Speed Setting Sample/Hold Up/Down Frequency Setting 5-1 Table 5-1. List of Features Defined By Parameters - Continued FUNCTION PARAGRAPH REFERENCE PARAMETER(S) SPEED CONTROL - continued Automatic Frequency Regulator (AFR) Gain Automatic Speed Regulator (ASR) Frequency Reference Retention MODBUS Control PID Control Zero-Servo Control Zero Speed Control 5.6 5.7 5.20 5.28 5.36 5.49 5.50 C8-08 C5-01 thru -04,-06; H1-01 thru -06 d4-01 b1-01,-02; H5-01 thru -04 b1-01; b5-01 thru -08 b2-01; b9-01; H5-01 thru -04 b1-05; E1-09 Table A1-2 b1-04 Critical Frequency Rejection Carrier Frequency Speed Search 5.9 5.8 5.32 D d3-01 thru -04 C6-01,-02,-03 b2-01,-02,-03; H1-01 thru -06; L2-03,-04 Speed Coincidence Energy Saving Slip Compensation 5.33 A 5.16 5.38 b8-01,-02; H1-01 thru -06 C3-01 thru -04 5.42 5.39 5.13 5.23 C4-01,-02 L3-01 thru -06 b7-01,-02 C7-01,-02 5.29 5.5 5.20 5.42 5.27 H1-01 thru -06; L2-01,-02 L5-01,-02 L4-05 L6-01 thru -06 L8-01,-02 5.29 5.17 5.31 5.31 H3-05,-09 H3-03,-07,-11; H3-02,-06,-10 H1-01 thru -06 H1-01 thru -06 5.32 5.30 H2-01,-02,-03 H4-01 thru -07 5.11 5.12 o1-03 o1-02 REVERSE Reverse Run Disabled RUNNING RUNNING IMPROVEMENTS Torque Compensation Stall Prevention Droop Hunting Prevention PROTECTIVE FEATURES Momentary Power Loss Ride-thru Auto Restart Frequency Reference Loss Detection Overtorque Detection Miscellaneous Protective Functions DRIVE CONTROLS, INPUT Multi-function Analog Inputs (Term. 16, 14) Frequency Reference Bias and Gain Multi-function Input Terminals (Term. 3-8) External Fault Terminals DRIVE OUTPUT Multi-function Output Terminals (Term. 9 & 10; 25-27) Analog Monitor Output (Multi-function) (Term. 21-23) MONITOR DISPLAY Digital Operator Display Selection Display – Monitor (at Power-up) Selection 5-2 5.2 A C C E L / D E C E L TIME A. C1-01 C1-02 C1-03 C1-04 C1-05 : : : : : Accel Time 1 Decel Time 1 Accel Time 2 Decel Time 2 Accel Time 3 C1-06 C1-07 C1-08 C1-09 : : : : Decel Time 3 Accel Time 4 Decel Time 4 Fast Stop Decel Time Factory setting (each): 1 0 . 0 Range* (each): 0.0 to 6000.0 seconds (* Note: see para. 5.2 E) The drive incorporates four sets of individually programmable acceleration and deceleration times. B. H 1 - 0 1 t h r u H 1 - 0 6 : Multifunction Inputs (Term. 3 thru 8) Data 7 : Accel/Decel Time Selection 1 Data 1 A : Accel/Decel Time Selection 2 By programming data " 7 " into one of the GPD 515/G5 TIME SELECTION 1 multi-function parameters ( H 1 - 0 1 thru o H 1 - 0 6 ), the corresponding multi-function input o o 7 terminal (3 thru 8) becomes the Time Selection 1 TIME SELECTION 2 input. When the input terminal (i.e. external o o o contact) is open, Time 1 ( C 1 - 0 1 / C 1 - 0 2 ) is 8 selected. When the input terminal is closed, 11 Time 2 ( C 1 - 0 3 / C 1 - 0 4 ) is selected. By programming data " 1A " into another of the 0V multi-function parameters, the corresponding multi-function input terminal becomes the Time Selection 2 input. When the input terminal is open, Time 1 or 2 is selected based on the setting of the Time Selection 1 input. When the input is closed, Time 3 ( C 1 - 0 5 / C 1 - 0 6 ) or Time 4 ( C 1 - 0 7 / C 1 - 0 8 ) is selected based on the status of the Time Selection 1 input. Accel/Decel Selection 2 H1-06 = 1A Accel/Decel Selection 1 H1-05 = 07 Accel Time Decel Time Open Open C1-01 C1-02 Open Closed C1-03 C1-04 Closed Open C1-05 C1-06 Closed Closed C1-07 C1-08 5-3 5.2 A C C E L / D E C E L TIME B. (Continued) Continued Data A : Accel/Decel Hold (Speed HOLD Command) By programming data " A " into one of the multifunction input parameters ( H 1 - 0 1 thru H 1 - 0 6 ), one of the multi-function input terminals (3 thru 8) becomes a HOLD command input. As long as the HOLD command is present, accel and decel are in a prohibit state, and the output speed is held at the level it was at the time the HOLD command was input. When the HOLD command is removed while the system is still in Run condition, accel or decel will again become active to allow output to reach set speed. If Stop is initiated while the HOLD command is present, the prohibit state is cancelled and the system enters stop operation. FWD RUN HOLD CMD SPEED REF. OUTPUT SPEED HOLD Function Timing C. C 1 - 0 9 : Fast-Stop Decel Time Factory setting: 1 0 . 0 Range: 0.0 to 6000.0 seconds H 1 - 0 1 t h r u H 1 - 0 6 : Multi-function Inputs (Term. 3 thru 8) Data 1 5 : Fast-Stop The Fast-Stop Decel Time is used instead of the selected Decel Time ( C 1 - 0 2 , - 0 4 , - 0 6 or - 0 8 ) if: 1) 2) It has been selected as the decel time for a specific fault ( H 5 - 0 4 , L 8 - 0 3 , etc.), o r One of the multi-function inputs has been programmed for Fast-Stop, and the corresponding input is closed. 5-4 Continued 5.2 A C C E L / D E C E L TIME D. H 3 - 0 5 : Multi-Function Analog Input (Term. 16) Data 5 : Accel/Decel Time Coefficient The multi-function analog input at terminal 16 may be configured to allow analog control or the Accel/Decel time. The input voltage, in the range of 1 to 10V, determines the coefficient by which the Accel/Decel time is reduced: Actual Accel/Decel Time = Accel/Decel Time Coefficient 1R GPD 515/G5 15 +15V 16 0-10V (20K Ω) ACCEL/ DECEL COEFFICIENT 17 C EXAMPLE: Accel/Decel Time = 10 sec * Voltage Ref. at Term. 16 = 5V 10 5 Actual Accel/ = 10 sec = 2 sec Decel Time 5 (coefficient) 1 0 * C1-01 or C1-02 setting, or selected accel/decel setting. E. COEFFICIENT C1-10 : Accel/Decel Time Setting Unit 1 5 VOLTAGE 10 Factory setting: 1 Range: 0 = 0.01 seconds 1 = 0.1 seconds In addition to determining the setting resolution, this parameter controls the range of C 1 - 0 1 thru C 1 - 0 9 ; if the resolution is 0.01 sec., the range is 0.000 to 600.00 sec. If the resolution is set to 0.1 sec., the range is 0.0 to 6000.0 sec. F. C 1 - 1 1 : Accel/Decel Switching Frequency Factory setting: 0 . 0 Range: 0.0 to 400.0 Hz By using C 1 - 1 1 , the Accel and Decel times can be automatically switched from Time 1 to Time 4. If the output frequency is greater than or equal to the C 1 - 1 1 frequency, the C 1 - 0 1 and C 1 - 0 2 times are used. If the output frequency is below C 1 - 1 1 , C 1 - 0 7 and C 1 - 0 8 are used instead. NOTE: If used in conjunction with a multi-function input ( H 1 - 0 1 thru H 1 - 0 6 set to "A" or "1A"), the multi-function input has priority over the C 1 - 1 1 switching frequency. 5-5 5.3 ACCEL/DECEL: S-CURVE CHARACTERISTICS C 2 - 0 1 : S-Curve Characteristic Time at Accel Start C 2 - 0 2 : S-Curve Characteristic Time at Accel End C 2 - 0 3 : S-Curve Characteristic Time at Decel Start C 2 - 0 4 : S-Curve Characteristic Time at Decel End Setting of these parameters determine the S-curve (starting and ending) characteristics of the acceleration and deceleration ramp. Each is set in increments of 0.01 seconds. Factory setting (each): 0 . 2 0 Range (each): 0.00 to 2.50 seconds RUN OUTPUT FREQUENCY FREQ COMMAND NOTE: Actual accel time = Set accel time + C 2 - 0 1 + C 2 - 0 2 2 Actual decel time = Set decel time + C 2 - 0 3 + C 2 - 0 4 2 Accel ramp per selected Accel Time 0 TIME S-Curve Characteristic Time (TSC) The following figure shows FWD/REV switching and acceleration & deceleration to a stop with S-curve active. FORWARD RUN COMMAND REVERSE RUN COMMAND C2-02 OUTPUT FREQUENCY C2-03 ACCELERATION DC INJECTION TIME AT STOP b2-03 DECELERATION C2-01 MIN. OUTPUT FREQUENCY E1-09 C2-04 E1-09 C2-01 DECELERATION C2-04 ACCELERATION = S-CURVE CHARACTERISTIC 5-6 C2-02 C2-03 5.4 ACCESS LEVEL A. A 1 - 0 1 : Parameter Access Level Factory setting: 2 Range: 0 to 4 This setting determines which parameters are accessible, which are also dependent upon the setting of the Control Method ( A 1 - 0 2 ) . Setting Description 0 Monitor Only 1 User Program The default setting is for Quick-start Access Level, 2 which accesses 32 parameters. Basic Access 3 Level allows access to 90 additional parameters. Advanced Level accesses all parameters available 4 for a given Control Method setting. The User Program Access Level will only be available if one or more parameters are programmed into A 2 - 0 1 through A 2 - 3 2. Quick-start Basic Advanced See paragraph 4.3 for menu trees for each of the Access Levels, and paragraph 4.5, Examples 1A and 1B, for programming examples in different Access Levels. B. User Program. Parameters A 2 - 0 1 through A 2 - 3 2 can each be set by the user to allow a customized Access Level. The drive must first be temporarily set to Advanced Access Level ( A 1 - 0 4 = 4); then use the “up arrow”, “down arrow” and “right arrow” keys to set A 2 - 0 1 to the first parameter to which access is desired, A 2 - 0 2 to the next, etc. Only the parameters entered into A 2 - 0 1 through A 2 - 3 2 will be available for monitoring and modifying if A 1 - 0 1 is then set to "1". 5.5 AUTO-RESTART A. L 5 - 0 1 : Number of Auto-Restart Attempts Factory setting: 0 Range: 0 to 10 When a fault occurs during operation, the drive can be programmed for an auto-restart operation to automatically reset the fault. Auto-restart operation will use the number of reset attempts set in this parameter, up to the maximum of 10. When set to " 0 ", no auto-restarts will be attempted. • The following OC: OV: OL3: faults can be automatically reset: Overcurrent GF: Ground fault Overvoltage UV1: Undervoltage (Power UV) Overtorque Detect • The 1. 2. 3. following conditions WILL NOT initiate auto-restart: OL, EF , PUF or CPF fault. When OC or UV occurs during deceleration. When L 2 - 0 1 is programmed to stop during momentary power failure (data = " 0 "). (See paragraph 5.29, MOMENTARY POWER LOSS RIDE-THRU. ) • The 1. 2. 3. number of restart attempts available will be reset to the L 5 - 0 1 setting when: 10 minutes has elapsed without a fault occurring. The RESET key, or external Fault Reset push button, is pressed. Power is removed from the Drive. 5-7 5.5 AUTO-RESTART B. L 5 - 0 2 : Fault Contact Status During Auto-Restart Continued Factory setting: 0 Range: 0 or 1 This digit controls how the fault contact responds to a drive fault during the auto-restart operation. 0 = Fault contact will not actuate during auto-restart attempts 1 = Fault contact actuates during auto-restart attempts FAULT DETECTION L5-01 = 1 L5-01 = 0 FAULT CONTACT OUTPUT FREQUENCY Time from fault detection to reset attempt, or time between reset attempts MOTOR RPM 100 ms AUTOMATIC FAULT RESET A u to - R e s t a r t O p e r a t i o n T i m i n g 5.6 A U T O M A T I C FREQUENCY REGULATOR (AFR) GAIN C8-08 : AFR Gain Factory setting: 1 . 0 0 Range: 0.00 to 10.00 C8-09 : AFR Time Factory setting: 5 0 Range: 0 to 1000 msec Useable only in Open Loop Vector Control Method ( A 1 - 0 2 = 2), these parameters affect the speed response or prevent the motor from hunting. To improve the speed response, increase C 8 - 0 8 and/or decrease C 8 - 0 9 . To stop the motor from hunting, decrease C 8 - 0 8 and/or increase C 8 - 0 9 . 5-8 5.7 AUTOMATIC SPEED REGULATOR (ASR) A. C 5 - 0 1 : ASR Proportional Gain 1 (ASRP1) Factory setting: 2 0 . 0 0 Range: 0.00 to 300.00 C 5 - 0 2 : ASR Integral Time 1 (ASRI1) Factory setting: 0 . 5 0 0 Range: 0.000 to 10.000 seconds Parameters C 5 - 0 1 and C 5 - 0 2 provide adjustments to enable the optimum performance during load disturbances. The proportional gain ( C 5 - 0 1 ) adjusts the amount of instantaneous droop as a function of loss, and provides damping from load disturbances such as speed reference change, or a change in load. The integral time ( C 5 - 0 2 ) adjusts the response time of the drive to the load disturbances. NOTE: Speed control response is increased by increasing the proportional gain setting and decreasing the integral time. However, instability or hunting may occur between the drive and the load if C 5 - 0 1 (ASR Proportional Gain) is set too high, or C 5 - 0 2 (ASR Integral Time) is set too low. ASR CIRCUIT (INPUT) SPEED REF. ERROR + (OUTPUT) K (1+ – SPEED FEEDBACK C5-01 1 ) sT TORQUE REF. C5-02 OUTPUT (TORQUE REF.) INTERNAL LIMITER INPUT (ERROR) 0 TIME 5-9 5.7 AUTOMATIC SPEED REGULATOR (ASR) Continued EXAMPLES OF C5-01 AND C5-02 ADJUSTMENTS ASR Gain ( C5-01 ) Adjustment Only ASR Integral Time ( C5-02 ) Adjustment Only Speed Ref. = 10% of max. C5-01 = 30.00 C5-02 = 0 .000 Speed Ref. = 10% of max. C5-01 = 30.00 C5-02 = 10.000 SPEED 10% SPEED 10% 6.9% 0% 0% t 100% t 100% LOAD LOAD 0% 0% t Speed Ref. = 10% of max. C5-01 = 60.00 C5-02 = 0 .000 SPEED 10% 0% t Speed Ref. = 10% of max. C5-01 = 30.00 C5-02 = 1.000 SPEED 10% 8.4% 0% t 100% t 100% LOAD LOAD 0% 0% t 5-10 t 5.7 B. AUTOMATIC SPEED REGULATOR (ASR) Continued C 5 - 0 3 : ASR Proportional Gain 2 (ASRP2) Factory setting: 2 0 . 0 0 C 5 - 0 4 : ASR Integral Time 2 (ASRI2) Factory setting: 0 . 5 0 0 Range: 0.00 to 300.00 Range: 0.000 to 10.000 seconds Parameter C 5 - 0 3 is used as an additional proportional gain adjustment, and parameter C 5 - 0 4 determines the response time for Proportional Gain 2 ( C 5 - 0 3 ) . GAIN C5-03 C5-01 0 C5-07 SPEED C. H 1 - 0 1 thru H 1 - 0 6: Multi-function Input Terminal Function Selection (Term. 3 thru 8) Data E: ASR Integral Reset (IRST) By programming data " E " into one of the multi-function input parameters ( H 1 - 0 1 thru H 1 - 0 6 ), one of the multi-function input terminals (3 thru 8) becomes an ASR integral reset. When there is a long time lag between the applying of control power and actual run operation, output voltage may be produced due to the integrator offset. In such cases, the integral reset function should be ON until the start of run operation. D. C 5 - 0 6 : ASR Output Lag Time ASR I-RESET o o GPD 515/G5 8 11 0V Factory setting: 4 Range: 0 to 500 msec This function is used as a filter for mechanical problems such as mechanical backlash, play, etc., which may prevent the ASR proportional gain from being increased as adjusted. 5-11 5.8 CARRIER FREQUENCY C 6 - 0 1 : Carrier Frequency Upper Limit C 6 - 0 2 : Carrier Frequency Lower Limit Factory Setting: See Table A3-1 Range (each): 0.4 to 15.0 kHz C 6 - 0 3 : Carrier Frequency Proportional Gain Factory Setting: See Table A1-3 Range: 0 to 99 The relationship between output frequency and carrier frequency is determined from the set values of C 6 - 0 1 t o C 6 - 0 3 . ( a ) For constant carrier frequency (set value of C 6 - 0 1 ): Set C 6 - 0 3 = 0 , and set the same value in both C 6 - 0 1 and C 6 - 0 2 . ( b ) For synchronous mode (only with proportional section): Set C 6 - 0 3 = 12, 24, 36, or 48. These setting values establish carrier frequencies of 12f, 24f, 36f, or 48f, respectively, where f = output frequency. ( c ) In Vector Control mode, ONLY C 6 - 0 1 is effective. CARRIER FREQUENCY UPPER LIMIT K C6-01 ≥ 10.0 kHz 3 10.0 kHz > C6-01 ≥ 5.0 kHz 2 C6-01 < 5.0 kHz 1 C6-01 CARRIER FREQUENCY C6-02 Fout x C6-03 x K 0 OUTPUT FREQUENCY NOTE: Fault code " o P E 1 1 " is displayed if either of the following conditions is detected: 1. 2. C 6 - 0 3 > 6, and C 6 - 0 2 > C 6 - 0 1 C 6 - 0 1 > 5.0 kHz, and C 6 - 0 2 ≤ 5.0 kHz 5-12 5.9 C R I T I C A L FREQUENCY REJECTION A. d 3 - 0 1 : Prohibited Frequency 1 d 3 - 0 2 : Prohibited Frequency 2 d 3 - 0 3 : Prohibited Frequency 3 Factory setting (each): 0 . 0 Range (each): 0.0 to 400.0 Hz These parameters allow programming of up to three prohibited frequency points for eliminating problems with resonant vibration of the motor/machine. This feature does not actually eliminate the selected frequency values, but will accelerate and decelerate the motor through the prohibited bandwidth. B. d 3 - 0 4 : Prohibited Frequency Deadband Factory setting: 1 . 0 Range: 0.0 to 20.0 Hz This parameter determines the width of the deadband around each selected prohibited frequency point. The factory setting is " 1.0 ", which establishes a deadband of ± 1.0 Hz. EXAMPLE: Vibration encountered between 30.0 and 36.0 Hz. SOLUTION: Set d3-01 = 33.0. This is the center of the problem frequency band. Set d3-04 = 3.0. This will cause the drive to reject all frequency command values between 30.0 and 36.0 Hz. A frequency command in the deadband will be converted to the bottom value of the deadband, e.g. a command of 33 Hz would result in a run frequency of 30 Hz. Total Deadband = 6.0 Hz FREQ. CMD 36 Hz d3-01 = 33 Hz 30 Hz ± d3-04 (3.0 Hz) 0 OUTPUT FREQUENCY (Hz) 5-13 5.10 A. DC INJECTION BRAKING b 1 - 0 3 : Motor Stopping Method Selection Factory setting: 0 Range: 0 to 3 b 2 - 0 4 : DC Injection Time at Stop Factory setting: 0 . 5 0 Range: 0.00 to 10.00 seconds When full range DC injection braking stop is enabled ( b 1 - 0 3 = 2), DC injection braking is used to stop a motor more quickly than normal coast to stop, without the need for braking resistors. When a STOP command is issued, there is a 0.5 second time delay to apply DC to two phases of the motor’s stator winding. Then DC injection current is applied. The duration of DC braking is a time period proportional to b 2 - 0 4 (at 10% output frequency) and the level of output frequency at the time the STOP command is issued. Braking torque is 50-70% of full load motor torque. EXAMPLE: b 2 - 0 4 = 0.5 sec (at 10% output) Braking time at Fmax (100% output frequency) = 10 x 0.5 = 5 seconds STOP b2-04 x 10 DC INJECTION BRAKING TIME b2-04 RUN CMD OUTPUT FREQUENCY 0 10% 0.5 sec COASTING 100% OUTPUT FREQUENCY AT TIME OF STOP COMMAND DC BRAKING TIME Full Range DC Injection Braking Stop Sequence 5-14 5.10 B. DC INJECTION BRAKING Continued b 2 - 0 1 : DC Inj. Braking Start Frequency Factory Setting: 0 . 5 Range: 0.1 to 10.0 Hz b 2 - 0 2 : DC Injection Braking Current (% of Drive Rated Current) Factory setting: 5 0 b 2 - 0 3 : DC Injection Time at Start Factory setting: 0 . 0 0 Range: 0 to 100 % Range: 0.00 to 10.00 seconds b 2 - 0 4 : DC Injection Time at Stop Factory setting: 0 . 0 0 Range: 0.00 to 10.00 seconds DC injection can be used to stop a motor whose rotational direction is uncertain at start-up. For this operation, application of DC injection braking current is controlled by a multifunction input (see paragraph 5.8.D). With ramp to stop enabled ( b 1 - 0 3 = 0 ), after a STOP command is received the drive controls motor deceleration according to the Decel Time setting, until output frequency reaches the DC Injection Braking Start Frequency ( b 2 - 0 1 setting). Then the drive output is turned off and DC injection current is applied to the motor. The effective DC injection time and current should be set to provide adequate stopping without excessive motor heating. The DC injection voltage is determined by the DC injection braking current and motor impedance. STOP RUN COMMAND RAMP TO STOP DC DC INJ. BRK. START FREQUENCY ( b2-01 ) OUTPUT FREQUENCY DC INJECTION TIME AT START ( b2-03 ) DC DC INJECTION TIME AT STOP ( b2-04 ) DC Braking Sequence b 2 - 0 8 : Field Compensation At Start Factory setting: 0 Range: 0 to 500% This parameter adjusts the amount of motor current during DC Injection at start. A setting of 0% disables this feature. A setting of 100% equals motor no-load current (E 2 - 0 3). This current level will be applied until the DC Injection Time at Start (b 2 - 0 3) expires. This parameter is useful when starting motors that are relatively higher in horsepower than the drive, due to the requirement for increased magnetizing current. This parameter may also compensate for reduced starting torque due to motor circuit inefficiencies. 5-15 5.10 C. DC INJECTION BRAKING Continued H 3 - 0 5 : Multi-function Analog Input (Term. 16) Data 6 : DC Injection Braking Current Adjust The multi-function analog input at terminal 16 may be configured to allow analog control of the amount of DC injection braking current (from 0% to 100% of the current level set in b 2 - 0 2 ), which directly controls the amount of DC injection voltage applied to the motor. 1R GPD 515/G5 100 15 +15V BRAKING CURRENT ADJUST D. BRAKING CURRENT (%) ( b2-02 ) 16 0-10V (20K Ω) 17 0 C 10 ANALOG VOLTAGE H 1 - 0 1 thru H 1 - 0 6 : Multi-function Inputs (Term. 3 thru 8) Data 6 0 : DC Injection Braking Command Any multi-function input terminal can be utilized to control DC injection braking. When used, DC injection current will be applied until the input is removed, provided that the drive output frequency is below the DC Braking Start Frequency ( b 2 - 0 1 ) . GPD 515/G5 o o 8 DC INJ. BRK. COMMAND o 11 EXAMPLE: 0V H 1 - 0 6 = 60 Contact input at Terminal 8 is the DC Injection Braking Command STOP RUN COMMAND DC INJECTION BRAKING COMMAND RAMP TO STOP DC OUTPUT FREQUENCY DC INJ. BRK. START FREQUENCY ( b2-01 ) DC Braking Sequence 5-16 DC 5.11 D I G I T A L OPERATOR DISPLAY SELECTION o 1 - 0 3 : Display Scaling Factory setting: 0 Range: 0 to 39999 This parameter determines the scaling of the Digital Operator display, for both Output Frequency and all Frequency References. DATA DATA DISPLAY DISPLAY 0 (factory setting) Output frequency, in increments of 0.01 Hz. 1 Output frequency, in increments of 0.01 %. 2 to 3 9 (no. of motor poles) Motor synchronous speed (P = 120 x F Ns in increments of 1 RPM * (39999 max). ) P = no. of motor poles F = Frequency Ns = motor synchronous speed NOTE: If motor synchronous speed exceeds 39999 RPM, display holds at " 3 9 9 9 9 " . 0 00 4 0 to 3 99 9 9 Line speed or other parameter. Setting must be 5 digits. X X X X X Display value at maximum frequency ( E 1 - 0 4 )(include leading zeroes if necessary) Location of decimal point: 0 = XXXX 1 = XXX. X 2 = X X . XX 3 = X. XXX (See CAUTION on next page) EXAMPLE: To display Line Speed, based on 54.32 FPM at 60 Hz: o1-03 setting = 2 5 4 3 2 * Ineffective when in Flux Vector Control mode. 5-17 5.11 D I G I T A L OPERATOR DISPLAY SELECTION Exceptions to the general format are as follows: Continued o1-03 " 10000 " " 20000 " " 30000 " DISPLAY = = = 1000.0 100.00 10.000 CAUTION When setting a value in o1-03, the decimal point position selected will automatically affect all of the Frequency Reference Memory Settings ( d1-01 thru d1-09; see Table A1-4). EXAMPLE: o 1 - 0 3 factory setting: 0 0 0 0 0 d 1 - 0 9 (Jog) factory setting: 0 0 6 . 00 (6 Hz) o 1 - 0 3 changed to 1 0 6 0 0 Decimal point at X X X.X d 1 - 0 9 setting becomes 0 0 6 0 . 0 Therefore, for 10.00 Hz Jog frequency, d 1 - 0 9 must be reprogrammed to " 0 0 1 . 0 0 " . o 1 - 0 4 : Digital Operator Display Units Factory setting: 0 Range: 0 or 1 This parameter sets the frequency units for Flux Vector mode. The setting of o 1 - 0 4 affects the following parameters: E 1 - 0 4 : Maximum Frequency E 1 - 0 6 : Base Frequency E 1 - 0 7 : Mid Frequency A E 1 - 0 9 : Minimum Frequency E 1 - 1 1 : Mid Frequency B o 1 - 0 5 : Parameter/Address Display Selection Setting Description 0 Hertz 1 RPM Factory setting: 0 Range: 0 or 1 This parameter selects whether the parameter addresses are displayed on the Digital Operator by parameter number, or by its corresponding MODBUS address number. 5-18 Setting Description 0 Parameter Number 1 MODBUS Address 5.12 D I S P L A Y – MONITOR ( A T POWER-UP) SELECTION o 1 - 0 2 : Monitor Selection After Power-up Factory setting: 1 Range: 1 to 4 This parameter determines which monitor display will appear on the Digital Operator when the drive is powered up. The number programmed into o 1 - 0 2 corresponds to the appropriate U 1 - X X parameter, which determines monitor status. o1-02 SETTING MONITOR SELECTION 1 U 1 - 0 1 — Frequency Reference 2 U 1 - 0 2 — Output Frequency 3 U 1 - 0 3 — Output Current 4 U 1 - X X — Monitor parameter selected by o 1 - 0 1 o 1 - 0 1 : Monitor Selection Factory setting: 6 Range: 4 to 38 This setting allows the user to select an item to be displayed in the monitored parameters list. The o 1 - 0 1 parameter corresponds to the o 1 - 0 2 setting "4 - Selected Monitor". For example, to display DC bus voltage in the monitored parameters list, set parameter o 1 - 0 1 to "7" for monitor selection U 1 - 0 7 . 5.13 DROOP b 7 - 0 1 : Droop Control Gain Factory setting: 0 . 0 Range: 0.0 to 100.0% When active, the speed decreases or increases in proportion to load torque. As the load increases, the speed droops according to the percentage set in b 7 - 0 1 . As the load decreases, the speed increases. Maximum droop is reached at full load. Maximum speed is based on the maximum output frequency setting ( E 1 - 0 4 ). Excessive droop, which results in a significant difference between the speed reference and the speed feedback, may activate a Speed Deviation ( D E V ) fault. The deviation detection level is an adjustable value, which can be set in parameter F 1 - 1 0 . b 7 - 0 2 : Droop Control Delay Time Factory setting: 0 . 0 5 Range: 0.03 to 2.00 seconds The setting of this parameter determines the drive’s droop response time to a load change. NOTE Only available in the Flux Vector Control Method ( A 1 - 0 2 = 3). 5-19 5.14 DWELL b 6 - 0 1 : Dwell Frequency at Start Factory setting: 0 . 0 Range: 0.0 to 400.0 Hz b 6 - 0 2 : Dwell Time at Start Factory setting: 0 . 0 Range: 0.0 to 10.0 seconds b 6 - 0 3 : Dwell Frequency at Stop Factory setting: 0 . 0 Range: 0.0 to 400.0 Hz b 6 - 0 4 : Dwell Time at Stop Factory setting: 0 . 0 Range: 0.0 to 10.0 seconds This function allows the drive to temporarily suspend acceleration or deceleration and remain at a desired output frequency for a specified length of time. After receiving a run command, the drive accelerates to the designated dwell start frequency ( b 6 - 0 1 ). The output is then held at that frequency for the duration of the dwell time at start ( b 6 - 0 2 ). After that length of time the drive continues to accelerate to the set frequency. When the run command is removed the drive decelerates to the designated dwell stop frequency ( b 6 - 0 3 ). The output is then held at that frequency for the duration of the dwell time at stop ( b 6 - 0 4 ). After that length of time the drive continues to decelerate until the output frequency is zero. RUN SET FREQUENCY OUTPUT FREQ. b6-01 b6-03 t b6-02 b6-04 5-20 5.15 A. ENCODER (PG) PARAMETERS F 1 - 0 1 : Encoder (PG) Constant Factory setting: 1 0 2 4 Range: 0 to 60000 ppr This parameter is set to the Pulses Per Revolution (ppr) to the encoder used with the motor. B. F 1 - 0 2 : Operation Selection at PG Open Circuit Factory setting: 1 F 1 - 1 4 : PG Open Circuit Detection Delay Time Factory setting: 2 . 0 Range: 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast-stop 3 : Alarm Only Range: 0.0 to 10.0 seconds The setting of F 1 - 0 2 determines the stopping method when a PG Open Circuit ( PGo ) is detected. A PG open circuit is detected when no pulses are received from the pulse generator within the time specified by F 1 - 1 4 . (Note: The PG Open fault is disabled when zero speed is commanded.) NOTE Only available in the V/f w/PG and the Flux Vector Control Methods ( A 1 - 0 2 = 1 or 3). 5-21 5.15 C. ENCODER (PG) PARAMETERS Continued F 1 - 0 8 : Overspeed Detection Level Factory setting: 1 1 5 Range: 0 to 120 % F 1 - 0 9 : Overspeed Detection Delay Time Factory setting: See Table A3-2 Range: 0.0 to 2.0 seconds F 1 - 0 3 : Operation Selection at Overspeed Factory setting: 1 Range: 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast-stop 3 : Alarm Only Parameters F 1 - 0 8 and F 1 - 0 9 work together to determine when an overspeed ( o S ) fault will occur. Parameter F 1 - 0 8 sets the desired overspeed level as a percentage of the maximum output frequency ( E 1 - 0 4 ), and F 1 - 0 9 determines how long the overspeed condition will be allowed to exist before a fault will occur. Parameter F 1 - 0 3 determines the stopping method when an overspeed fault ( o S ) occurs. EXAMPLE: A given application requires that if motor speed were to ever reach 1980 RPM, an overspeed fault would occur and the motor should coast to stop. The motor has 4 poles, and maximum frequency ( E 1 - 0 4 ) = 60Hz. ( E2-04 ) Desired Overspeed Level x Number of Motor Poles x 100% F1-08 = 120 x Maximum Frequency ( E1-04 ) F 1 - 0 8 = 1980 x 4 x 100% = 1 1 0 % 120 x 60 F1-03 = 1 Coast to Stop NOTE Only available in the V/f w/PG and Flux Vector Control Methods ( A 1 - 0 2 = 1 or 3). 5-22 5.15 D. ENCODER (PG) PARAMETERS Continued F 1 - 1 0 : Excessive Speed Deviation Detection Level Factory setting: 1 0 F 1 - 1 1 : Excessive Speed Deviation Detection Delay Time Factory setting: 0 . 5 F 1 - 0 4 : Operation Selection at Speed Deviation Factory setting: 3 Range: 0 to 50 % Range: 0.0 to 10.0 seconds Range: 0 : Ramp to Stop 1 : Coast to Stop 2 : Fast-stop 3 : Alarm Only Parameters F 1 - 1 0 and F 1 - 1 1 work together to determine when a Speed Deviation ( D E V ) fault will occur. Parameter F 1 - 1 0 determines how far the motor speed has to differ from the speed reference (set as a percentage of E 1 - 0 4 ), and F 1 - 1 1 determines how long the speed has to deviate before a fault will occur. Use F 1 - 0 4 to determine stopping method if a speed deviation fault occurs. EXAMPLE: F 1 - 1 0 = 1 0 %, F 1 - 1 1 = 0 . 5 sec, F 1 - 0 4 = 1 , and E 1 - 0 4 (Max Frequency) = 6 0 Hz. As can be seen below, the motor speed must drop over 10% below the speed reference for 0.5 seconds before a fault occurs. 10% speed = E 1 - 0 4 x 0.1 = 60 x 0.1 = 6Hz NOTE Only available in the V/f w/PG and Flux Vector Control Methods ( A 1 - 0 2 = 1 or 3). 5-23 5.15 E. ENCODER (PG) PARAMETERS Continued F 1 - 0 5 : PG Rotation Factory setting: 0 Range: 0 : Counter-clockwise 1 : Clockwise The setting of F 1 - 0 5 determines how the drive interprets the incoming pulses from the pulse generator. It can be used to change direction of the motor without having to change encoder wiring. EXAMPLE: To run a particular machine “forward” requires the motor shaft to turn in a clockwise direction when viewed from the output shaft end of the motor. The motor/encoder that is installed is running counter-clockwise as forward. in order to change the direction of the motor, two of the motor leads need to be swapped, and F 1 - 0 5 needs to be changed to a 1 . NOTE Only available in the V/f w/PG and Flux Vector control modes ( A 1 - 0 2 = 1 or 3). F. F 1 - 0 7 : Integral Value During Accel/Decel Selection Factory setting: 0 Range: 0 : Disabled 1 : Enabled The setting of F 1 - 0 7 determines whether the automatic speed regulator (ASR) integral operation is performed during accel/decel. NOTE Only available in the V/f w/PG Control Method ( A 1 - 0 2 = 1). 5-24 5.15 G. Continued ENCODER (PG) PARAMETERS F 1 - 1 2 : Number of PG Gear Teeth 1 Factory setting: 0 Range: 0 to 1000 F 1 - 1 3 : Number of PG Gear Teeth 2 Factory setting: 0 Range: 0 to 1000 Parameters F 1 - 1 2 and F 1 - 1 3 are used to set the gear ration when there is a gear ratio between the motor and the pulse generator. This function is disabled when F 1 - 1 2 and F 1 - 1 3 are set to 0 . ( F1-13 ) PG Gear Teeth 2 Motor Speed (RPM) = Load Speed (RPM) x PG Gear Teeth 1 ( F1-12 ) EXAMPLE: A motor is connected to a load through a toothed timing belt. The sheave on the motor has 23 teeth, and the sheave on the load had 75 teeth. The only mechanically practical place to mount a pulse generator for speed feedback is on the same shaft as the load sheave. In order to correctly scale the encoder feedback, F 1 - 1 2 needs to be set to 2 3 , and F 1 - 1 3 needs to be set to 7 5 . NOTE Only available in the V/f w/PG Control Method ( A 1 - 0 2 = 1). 5-25 5.16 A. E N E R G Y SAVING OPERATION Energy Saving V/f Control Methods Factory setting: 0 Range: 0 to 100 % b 8 - 0 1 : Energy Saving Gain This parameter is only available in the V/f or V/f w/PG Control Methods (A 1 - 0 2 = 0 or 1). This parameter sets, in increments of 1%, the level to which the output voltage is reduced during the energy-saving operation. V/f CONVERSION TORQUE COMPENSATION O O VOLTAGE COMMAND O ENERGYSAVING GAIN CLOSE AT SET FREQUENCY AND ENERGY-SAVING ENABLED Output Voltage During Energy-Saving Operation b 8 - 0 2 : Energy Saving Frequency Factory setting: 0 . 0 Range: 0 to 400 Hz This parameter is only available in the V/f or V/f w/PG control methods (A 1 - 0 2 = 0 or 1). The energy saving function will only activate if all of the following conditions are met: a multi-function input is activated which is set to energy savings (data 6 3), output frequency is above the Energy Saving Frequency b 8 - 0 2, and the drive is up to its set speed (output frequency = frequency reference). B. Energy Saving – Open Loop Vector & Flux Vector Control Methods Factory setting: 0 Range: 0 or 1 b 8 - 0 3 : Automatic Energy Saving Selection Setting 0 1 Description Disabled – Energy saving mode will not be activated under light loads. Enabled – The energy saving mode will automatically be activated under light loads. This parameter is only available when in the open loop vector or flux vector control methods ( A 1 - 0 2 = 2 or 3). When b 8 - 0 3 is set to a 1, a multi-function contact input is n o t required to activate energy saving mode. This function is separate and should not be confused with parameters b 8 - 0 1 and b 8 - 0 2. When the drive detects a lightly loaded motor, the output voltage will automatically be reduced. 5-26 5.16 Continued E N E R G Y SAVING OPERATION Factory setting: 0 . 7 * b 8 - 0 4 : Automatic Energy Saving Control Gain Range: 0.0 to 10.0 *Factory setting becomes 1 . 0 when A 1 - 0 2 = 3 Factory setting: 0 . 5 0 * * b 8 - 0 5 : Automatic Energy Saving Control Time Constant Range: 0.00 to 10.0 sec. **Factory setting becomes 0 . 0 1 when A 1 - 0 2 = 3 These parameters are only available when in the open loop vector or flux vector control methods (A 1 - 0 2 = 2 or 3). Parameters b 8 - 0 4 and b 8 - 0 5 adjust the energy savings voltage regulator. Increasing the gain (b 8 - 0 4) and/or decreasing the time constant (b 8 0 5) will increase the responsiveness of the energy savings function. If the response is set too fast, the drive may become unstable. If the response is set too slow, the drive may respond incorrectly when the motor load is re-applied. H 1 - 0 1 thru H 1 - 0 6 : Multi-function Inputs (Term. 3 thru 8) Data 6 3 : Energy Saving Operation A multi-function input must be used to command energy saving operation. EXTERNAL CONTACTS GPD 515/G5 3 H1-01 When the external Energy-Saving Operation command is closed at set frequency, the energysaving operation shown below is enabled. In the energy saving operation, the output voltage is the value of the energy saving gain ( b 8 - 0 1; factory set to 80%) multiplied by the V constants defined by E 1 - 0 5, - 0 8 and - 1 0 . 4 H1-02 MULTI> FUNCTION 5 H1-03 INPUT 6 H1-04 7 H1-05 NOTE 8 H1-06 If energy saving operation is enabled before accel time is complete, output V/Hz is not affected until set frequency is reached; then output voltage is reduced by energy-saving gain ( b 8 - 0 1 ) setting. 11 0V RUN COMMAND ENERGY-SAVING COMMAND L2-04 V (of E1-05, -08 & -10 ) x Energy-Saving Gain ( b8-01 ) OUTPUT VOLTAGE Energy-Saving Run Timing 5-27 5.17 EXTERNAL FAULT INPUTS H 1 - 0 1 thru H 1 - 0 6 : Multi-function Inputs (Term. 3 thru 8) Data 2 0 - 2 F : External Fault The multi-function input terminals can be used to define various modes of external faults. When the External Faults 1-4 are inputted, " E F 3 " t o " E F 8 " are displayed on the Digital Operator (steady for a major fault situation, blinking for a minor fault situation). The second digit of the H 1 - 0 1 thru H 1 - 0 6 setting is entered in hexadecimal values which defines what type of external fault contact is used and how the drive will react to the fault input. H1-0X Data: 2 __ 0 0 1 2 3 X X X X Mode (Note 2) 1 2 3 Always During Detected Operation X X X X 5 6 7 X X X X X X X X C D E F X X X X X X X X X X X X X X X X N.C. X X X 8 9 A B N.O. X X X 4 (Factory Set) Terminal Input (Note 1) X X X X X X X X X X NOTES 1. N.O. = normally open contact; N.C. = normally closed contact. 2. Mode Mode Mode Mode 0 1 2 3 = = = = Ramp to Stop (decel time per C 1 - 0 2 ) ; Coast Stop; Emergency Stop (decel time per C 1 - 0 9 ) ; Continuous operation (minor fault). EXAMPLE: To program External Fault 3 (Terminal 3) for a N.C. contact, always detected, and drive to continue operation: EXTERNAL FAULT CONTACT GPD 515 3 H 1 - 0 1 = 2D 11 0V 5-28 5.18 FREQUENCY REFERENCE BIAS/GAIN H 3 - 0 2 : Frequency Reference Gain (Term. 13) H 3 - 0 6 : Frequency Reference Gain (Term. 16) H 3 - 1 0 : Frequency Reference Gain (Term. 14) Factory setting (each): 1 0 0 . 0 Range (each): 0.0 to 1000.0 % These parameters can be used to set the frequency command gain, in increments of 0.1%, for its respective terminal. H 3 - 0 3 : Frequency Reference Bias (Term. 13) H 3 - 0 7 : Frequency Reference Bias (Term. 16) H 3 - 1 1 : Frequency Reference Bias (Term. 14) Factory setting (each): 0 . 0 Range (each): –100.0 to 100.0 % These parameters can be used to set the frequency command bias, in increments of 0.1%, for its respective terminal. NOTE: If H 3 - 0 9 = 1F, H 3 - 1 0 and H 3 - 1 1 have no effect. Gain and bias for terminal 14 are set by H 3 - 0 2 and H 3 - 0 3 , respectively. 110 100 100% 100% 90 FREQ. REF. (%) –10V GAIN (–) FREQ. REF. (%) BIAS (+) –10V 0% 0V (+) FREQ. REF. INPUT (V) 10V 0% 0V FREQ. REF. INPUT (V) 10V (–) 90 –100% 100 –100% 110 BIAS GAIN ADJUSTMENT PROCEDURE: A. For 0-10 Vdc input (term. 13 or 16) 1. 2. B. With no input, adjust Bias ( H 3 - 0 3 or H 3 - 0 7 setting) until an output of 0.0 Hz is obtained. With full scale input, adjust Gain ( H 3 - 0 2 or H 3 - 0 6 setting) until an output of 60.0 Hz (or other desired max. output frequency) is obtained. For 4-20mA input (term. 14) 1. 2. With 4mA input, adjust Bias ( H 3 - 1 1 setting) until an output of 0.0 Hz is obtained. With 20mA input, adjust Gain ( H 3 - 1 0 setting) until an output of 60.0 Hz (or other desired max. output frequency) is obtained. NOTE Follow the same adjustment procedure for other desired frequency setpoints. 5-29 5.18 Continued FREQUENCY REFERENCE BIAS/GAIN ADJUSTMENT PROCEDURE (continued) : C. For inverse-acting frequency reference 1. Begin with H 3 - 0 2 & H 3 - 0 3 settings as shown below. 2. Fine tune as indicated in A or B above. GPD 515/G5 Frequency reference inputs: terminals 13 & 17 — 0-10 VDC terminals 14 & 17 — 4-20 mA 13 0-10V (20K Ω) FREQUENCY REFERENCE 14 4-20 mA (250 Ω) 17 C H3-02 H3-03 = 100.0 = 0.0 H3-02 H3-03 0.0 100.0 = 100.0 = 0.0 100% 0.0 100.0 100% FREQ REF. FREQ REF. 0% 0V 0% 10V INPUT VOLTAGE (TERM. 13) 4mA 20mA INPUT CURRENT (TERM. 14) 5-30 5.19 FREQUENCY REFERENCE INPUT SIGNALS (AUTO/MANUAL) H 3 - 0 1 : Auto Speed Reference Signal Level Selection (Term. 13) Factory setting: 0 Range: 0 or 1 To change the control circuit terminal 13 input level, program H 3 - 0 1 . Setting Terminal 13 Input Level 0 1 0 to 10 V –10 to 10 V H 3 - 0 4 : Multi-function Analog Input 1 Signal Level Selection (Term. 16) Factory setting: 0 Range: 0 or 1 To change the control circuit terminal 16 input level, program H 3 - 0 4 . Setting Terminal 16 Input Level 0 1 0 to 10 V –10 to 10 V H 3 - 0 8 : Multi-function Analog Input 2 Signal Level Selection (Term. 14) Factory setting: 2 Range: 0 to 2 To change the control circuit terminal 14 input level, program H 3 - 0 8 . Setting Terminal 14 Input Level 0 1 2 0 to 10 V –10 to 10 V 4 to 20 mA IMPORTANT In addition to setting parameter H 3 - 0 8 = 0 or 1 for a voltage input, jumper J1 on the drive’s Control PCB must be cut. Examples of wiring the drive for frequency references from various sources are shown on the next page. NOTE If parameter H 3 - 0 9 = 1F terminals 13 and 14 are added and used as the internal frequency reference. 5-31 5.19 Continued FREQUENCY REFERENCE INPUT SIGNALS (AUTO/MANUAL) A. Speed pot or 0-10VDC signal only: b1-01 = 1 H3-01 = 0 H3-04 = 0 H3-08 = 2 B. 4-20mA signal only: b1-01 = 1 H3-01 = 0 H3-04 = 0 H3-08 = 2 GPD515/G5 — 15 +15V 13 AUTO REF. 0-10VDC 17 GPD515/G5 + 15 +15V 14 AUTO REF. 4-20mA 17 0V 4-20mA DC — 0V 0-10VDC + C. 0-10VDC signal (auto) and speed pot (manual): GPD515/G5 + 15 5V 16 MANUAL REF. 0-10VDC AUTO/ MAN 13 AUTO REF. 0-10VDC 17 0V AUTO MANUAL 5 b1-01 = 1 H3-01 = 0 H3-04 = 0 H3-08 = 2 H1-03 = 3 COM 11 0-10VDC — For a bidirectional speed pot, set H 3 - 0 4 = 1 and connect the low side to terminal 33 instead of terminal 17. D. 4-20mA DC signal (auto) and 0-10VDC signal or speed pot (manual): GPD515/G5 15 +15V 16 MANUAL REF. 0-10VDC AUTO/ MAN AUTO 5 MANUAL COM 11 + 0-10VDC — 17 0V 14 AUTO REF. 4-20mA DC + For a –10 to +10V input instead of 0-10V at terminal 13, set H 3 - 0 1 = 1 . 5-32 b1-01 = 1 H3-01 = 0 H3-04 = 0 H3-08 = 2 H1-03 = 3 5.20 FREQUENCY REFERENCE LOSS DETECTION L 4 - 0 5 : Frequency Reference Loss Detection Factory setting: 0 (disabled) Range: 0 or 1 The reference loss detection function is either enabled or disabled, based on the setting o f L 4 - 0 5 . When enabled (data " 1 "), the reference loss detection compares the change in reference with respect to time. If the reference decreases by 90% in more than 0.4 seconds, the drive will decelerate to the set reference; if the reference decreases by 90% in less than 0.4 seconds, the drive will continue to operate at 80% of the output frequency. To regain control of output frequency, either exceed the set reference (80% of reference) or initiate a STOP command. If Auto Reference is less than Fmax ( E 1 - 0 4 ) x .05, this function is not performed. FWD RUN COMMAND 80% REF AUTO REFERENCE 10% 0.4 SEC 0.4 SEC 80% FREQ. drive OUTPUT FREQUENCY Timing Chart Note: This function applies only to frequency references at terminal 13 or 14. Frequency reference loss detection does not function at terminal 16. 5.21 FREQUENCY REFERENCE RETENTION d 4 - 0 1 : Frequency Reference Retention Factory setting: 0 Range: 0 or 1 This parameter can be used to retain the held frequency reference in U 1 - 0 1 when power is removed. Set d 4 - 0 1 = 1 if this is desired when using Up/Down or Sample/Hold commands as a multi-function contact input. Setting Description 0 Not retained 1 Held reference retained in Frequency Reference 1 ( U1-01 ) 5-33 5.22 FREQUENCY REFERENCE UPPER & LOWER LIMITS d 2 - 0 1 : Frequency Reference Upper Limit Factory setting: 1 0 0 . 0 Range: 0.0 to 110.0 % d 2 - 0 2 : Frequency Reference Lower Limit Factory setting: 0 . 0 Range: 0.0 to 109.0 % These two parameters set the range for the frequency command signal. Each is set, in increments of 0.1%, as a percentage of maximum frequency (Fmax; E 1 - 0 4 ) as established by either the selected standard V/f pattern or custom V/f pattern. NOTE: All references are affected by the upper and lower limit points. EXAMPLE: E1-04 = " 60 " Hz (100%) d2-01 = " 80.0 " % = 48Hz – Max. speed d2-02 = " 10.0 " % = 6Hz – Min. speed 100% d 2 - 0 1 80.0% OUTPUT FREQ. ( % ) d 2 - 0 2 10.0% 2.5% t 5-34 5.23 H U N T I N G PREVENTION C 7 - 0 1 : Hunt Prevent Selection Factory setting: 1 Range: 0 or 1 Hunting often occurs following a load change, but may also occur when the motor is in the process of settling to a steady operating frequency. Setting C 7 - 0 1 = 1 enables the anti-hunt feature, which will reduce or suppress oscillation. Setting 0 1 Description Disabled Enabled C 7 - 0 2 : Hunt Prevent Gain Factory setting: 1 . 0 0 Range: 0.00 to 2.50 This parameter adjusts the hunt prevent gain. It should be decreased for a vibrating condition under heavy loads, and increased for hunting under light loads. NOTE This function is only available in the Volts/Hertz Control Method, both with and without PG feedback ( A 1 - 0 2 = 0 or 1). 5-35 5.24 J O G REFERENCE d 1 - 0 9 : Jog Reference Factory setting: 6 . 0 0 Range: 0.00 to 400.00 Hz When jog operation is selected (either by the Digital Operator JOG key, or by external Jog and Run signals), the drive output will ramp to the output level set by this parameter. When the Digital Operator is used, Jog can only be initiated from the stopped condition. When the drive is running, the JOG key will have no effect on drive output. When an external Jog signal is present, it will override the existing operation mode and the drive will ramp to the level set by this parameter. EXAMPLES: OPERATION FROM DIGITAL OPERATOR Press and Hold JOG Release JOG FREQ. CMD d1-09 JOG REF. 0 Press RUN Press and Hold JOG FREQ. CMD d1-09 JOG REF. 0 5-36 Release JOG Press STOP 5.24 J O G REFERENCE Continued EXAMPLES: OPERATION BY REMOTE SIGNAL INPUT (RUN & JOG1) * RUN JOG1 FREQ. CMD d1-09 JOG REF. 0 RUN * JOG1 FREQ. CMD d1-09 JOG REF. 0 * Or FWD JOG2 — 2-WIRE CONFIGURATION b 1 - 0 2 =1 (Remote Control) FWD COMMAND (EXTERNAL) JOG2 (FWD OR REV) FREQ. CMD d1-09 JOG REF. 0 5-37 5.24 J O G REFERENCE Continued EXAMPLES: JOG2 — 3-WIRE CONFIGURATION b 1 - 0 2 = 1 (Remote Control) RUN * COMMAND (EXTERNAL) ** JOG2 (FWD OR REV) FREQ. CMD d1-09 JOG REF. 0 * Momentary contact. ** When JOG2 command is released, a STOP command is issued. NOTES: 1 . Use of external Jog input is selected by setting data " 6 ", " 12 ", or " 13 " in one of the parameters H 1 - 0 1 thru H 1 - 0 6 . • The factory configuration for 2-wire control is H 1 - 0 5 = 6, for JOG1 input at terminal 7. • The factory configuration for 3-wire control is H 1 - 0 6 = 6, for JOG1 input at terminal 8. • To select JOG2 - FWD, set data " 12 " into one of these parameters. To select JOG2 - REV, set data " 13 " into one of these parameters. JOG2 does not require an active RUN command to allow Jog operation. 2 . JOG2 (FWD or REV) has priority over FWD and REV Run in the 2-wire control configuration, and priority over RUN, STOP, and FWD/REV commands in 3-wire control configuration. 3 . JOG2 - FWD and JOG2 - REV can be selected independently. 4 . b 1 - 0 4 = 1 (Reverse Run disabled) will override JOG2- REV. Also see descriptions of MULTI-FUNCTION INPUT TERMINALS and RESET CODES. 5-38 5.25 LOCAL/REMOTE AND REFERENCE SELECTION d1-01 d1-02 d1-03 d1-04 d1-05 : : : : : Memory Memory Memory Memory Memory 1 2 3 4 5 d1-06 d1-07 d1-08 d1-09 (See : Memory 6 : Memory 7 : Memory 8 : Jog Reference paragraph 5.24) Factory setting: d 1 - 0 1 thru d 1 - 0 8 : 0 . 0 0 d1-09 : 6.00 Range (all): 0.00 to 400.00 Hz H 3 - 0 5 : Multi-function Analog Input (Term. 16) (See paragraph 5.30) b 1 - 0 2 : Operation Method Selection H 1 - 0 3 thru H 1 - 0 6 : Multi-function Input Terminals; data " 3 ", " 4 ", " 5 ", and " 6 " [ or " C " ], respectively, for Reference Select 1, 2, 3 and Jog [ or Multi-function Analog Input at Term. 16 ] (See paragraph 5.31). For Local/Remote select, see paragraph 5.31, data " 1 " description. b 1 - 0 1 : Reference Selection (See below, or separate Option Instruction Sheet). The drive allows selection of one of twelve references. Two are analog inputs, nine are stored in memory, and one can be from an option card, either analog or digital. In most configurations either the local reference ( d 1 - 0 1 ) or the remote AUTO reference will be utilized. NOTE The range and resolution of the d 1 - X X parameters is dependent on the setting of o 1 - 0 3 (see paragraph 5.11). 5.25 A Local/Remote Reference Selection b 1 - 0 1 : Reference Selection Data: 0 = Local (Digital Operator) frequency reference 1 = Remote (terminals) frequency reference By programming b 1 - 0 1 = 1, the external Auto reference input will be used. If b 1 - 0 1 is programmed to " 0 ", the value in d 1 - 0 1 will be used as a frequency command. IMPORTANT d 1 - 0 1 will change each time the operator enters a new frequency command from the Digital Operator’s " U 1 - 0 1 = X X . X X " prompt. Another way to think of this is that when the drive is first powered up, the Digital Operator displays " F r e q u e n c y R e f e r e n c e U 1 - 0 1 = X X . X X H Z ". The value displayed is the current setting of d 1 - 0 1 . If the operator changes the display, then d 1 - 0 1 will also be changed. 5-39 5.25 LOCAL/REMOTE AND REFERENCE SELECTION 5.25 B Continued Multiple Speed Reference Configuration [Multi-step Speed Operation] In a multiple reference configuration, four modes may be selected. NOTE In the descriptions of Mode 1 thru Mode 4, the external terminal listings differ depending on whether the drive is set for 2-wire or 3-wire control. For 3-wire control, one of these terminals is dedicated to the FWD/REV selection; therefore, multiple reference operation will use fewer of the memory settings and is a more limited function. Depending on the control wiring configuration and the multi-step mode chosen, the motor can be operated at up to nine different speeds. OUTPUT SPEED Auto Speed Ref. (ext.) OR Speed Ref. 1 ( d1-01 ) Manual Speed Ref. (ext.) OR Speed Ref. 2 ( d1-02 ) d1-08 d1-07 d1-06 d1-05 Jog Speed ( d1-09 ) d1-04 d1-03 t CLOSED RUN Multi-step Select 1 (Term. 5) Multi-step Select 2 (Term. 6) Multi-step Select 3 (Term. 7) CLOSED CLOSED CLOSED CLOSED Multi-step Select 4 (JOG1) (Term. 8) Typical Multi-step Speed Operation 5-40 5.25 LOCAL/REMOTE AND REFERENCE SELECTION Continued M o d e 1 ( M e m o r y D a t a O n l y ) uses only memory locations d 1 - 0 1 thru d 1 - 0 9 . The input commands at terminals 3 thru 8 are a combination of 1's and 0's, which are received as an on or off condition at each terminal. Every combination selects a specific speed reference. GPD 515 5 ( H1-03 ) b 1 - 0 1 = local/remote operation (frequency reference); H 1 - 0 3 = frequency reference select 1 at terminal 5; H 1 - 0 4 = frequency reference select 2 at terminal 6; H 1 - 0 5 = frequency reference select 3 at terminal 7; H 1 - 0 6 = JOG reference select at terminal 8; H 3 - 0 5 = manual reference at terminal 16. 6 ( H1-04 ) 7 ( H1-05 ) 8 ( H1-06 ) 2-WIRE CONTROL b1-01 = H1-03 = H1-04 = H1-05 = H1-06 = H3-05 = 3-WIRE CONTROL 0 3 4 5 6 * b1-01 = H1-03 = H1-04 = H1-05 = H1-06 = H3-05 = External Terminal Freq. Ref. 8 7 6 5 d1-01 d1-02 * d1-03 0 0 0 0 0 0 0 0 1 0 1 0 d1-04 d1-05 d1-06 0 0 0 0 1 1 1 0 0 1 0 1 d1-07 d1-08 d1-09 0 0 1 1 1 X 1 1 X 0 1 X 0 0 3 4 6 * External Terminal Freq. Ref. 8 7 6 5 d1-01 d1-02 * d1-03 d1-04 0 0 0 0 0 0 1 1 0 1 0 1 ■ ■ ■ ■ d1-09 1 X X ■ 1 = Closed; 0 = Open; X = No effect; ■ = FWD/REV * H 3 - 0 5 selects the function of the multi-function analog input. If data value " 0 " is entered, the analog input represents manual reference. If d 1 - 0 2 is to be utilized, then H 3 - 0 5 MUST N O T b e s e t t o " 0 ". Set H 3 - 0 5 to " 1F " when Multi-function Analog Input (terminal 16) is not being used. 5-41 5.25 LOCAL/REMOTE AND REFERENCE SELECTION Continued M o d e 2 ( M e m o r y , A u t o , M a n u a l ) uses Auto, Manual and d 1 - 0 3 thru d 1 - 0 9 . The input commands at terminals 3 thru 8 are a combination of 1's and 0's, which are received as an on or off condition at each terminal. Every combination selects a specific speed reference. GPD 515/G5 5 ( H1-03 ) b 1 - 0 1 = remote operation; H 1 - 0 3 = frequency reference select 1 at terminal 5 (Auto/Manual); H 1 - 0 4 = frequency reference select 2 at terminal 6; H 1 - 0 5 = frequency reference select 3 at terminal 7; H 1 - 0 6 = JOG reference select at terminal 8; H 3 - 0 5 = manual reference at terminal 16. 6 ( H1-04 ) 7 ( H1-05 ) 8 ( H1-06 ) 2-WIRE CONTROL b1-01 = H1-03 = H1-04 = H1-05 = H1-06 = H3-05 = Freq. Ref. 3-WIRE CONTROL 1 3 4 5 6 0 b1-01 = H1-03 = H1-04 = H1-05 = H1-06 = H3-05 = External Terminal 8 7 6 5 0 0 0 0 0 0 0 1 0 0 1 0 d1-04 d1-05 d1-06 0 0 0 0 1 1 1 0 0 1 0 1 d1-07 d1-08 d1-09 0 0 1 1 1 X 1 1 X 0 1 X Auto Manual (Multi-func.) d1-03 External Terminal Freq. Ref. Auto Manual (Multi-func.) d1-03 d1-04 d1-09 1 0 3 4 6 0 8 7 6 5 0 0 0 0 0 1 ■ ■ 0 0 1 1 0 1 ■ ■ 1 X X ■ 1 = Closed; 0 = Open; X = No effect; ■ = FWD/REV 5-42 5.25 LOCAL/REMOTE AND REFERENCE SELECTION Continued M o d e 3 ( d 1 - 0 1 , M a n u a l , d 1 - 0 3 t h r u d 1 - 0 9 ) uses d1-01, Manual and d 1 - 0 3 thru d 1 - 0 9 . The input commands at terminals 3 thru 8 are a combination of 1's and 0's, which are received as an on or off condition at each terminal. Every combination selects a specific speed reference. GPD 515/G5 5 ( H1-03 ) b 1 - 0 1 = local operation; H 1 - 0 3 = frequency reference select 1 at terminal 5 (Auto/Manual); H 1 - 0 4 = frequency reference select 2 at terminal 6; H 1 - 0 5 = frequency reference select 3 at terminal 7; H 1 - 0 6 = JOG reference select at terminal 8; H 3 - 0 5 = manual reference at terminal 16. 6 ( H1-04 ) 7 ( H1-05 ) 8 ( H1-06 ) 2-WIRE CONTROL b1-01 = H1-03 = H1-04 = H1-05 = H1-06 = H3-05 = Freq. Ref. 3-WIRE CONTROL 0 3 4 5 6 0 b1-01 = H1-03 = H1-04 = H1-05 = H1-06 = H3-05 = External Terminal 8 7 6 5 0 0 0 0 0 0 0 1 0 0 1 0 d1-04 d1-05 d1-06 0 0 0 0 1 1 1 0 0 1 0 1 d1-07 d1-08 d1-09 0 0 1 1 1 X 1 1 X 0 1 X d1-01 Manual (Multi-func.) d1-03 External Terminal Freq. Ref. d1-01 Manual (Multi-func.) d1-03 d1-04 d1-09 0 0 3 4 6 0 8 7 6 5 0 0 0 0 0 1 ■ ■ 0 0 1 1 0 1 ■ ■ 1 X X ■ 1 = Closed; 0 = Open; X = No effect; ■ = FWD/REV 5-43 5.25 LOCAL/REMOTE AND REFERENCE SELECTION Continued Mode 4 The final consideration for multiple frequency command configuration modes is that any combination of reference values may be configured for operation. As an example, if only three speed references are required, then the following example will work. b1-01 = H1-03 = H1-04 = H3-05 = GPD 515/G5 5 ( H1-03 ) 6 ( H1-04 ) local operation; frequency select 1 at terminal 5; frequency select 2 at terminal 6; manual reference at terminal 16. 2-WIRE CONTROL b1-01 = H1-03 = H1-04 = H3-05 = Freq. Ref. d1-01 Manual (Multi-func.) d1-03 5.26 0 3 5 0 External Terminal 8 7 6 5 0 0 0 0 0 0 0 1 0 0 1 0 MISCELLANEOUS PARAMETERS o 2 - 0 1 : LOCAL/REMOTE Key Selection Factory setting: 1 Range: 0 or 1 This parameter determines if the LOCAL/REMOTE key is operative. Setting Description 0 Disabled 1 Enabled 5-44 5.26 Continued MISCELLANEOUS PARAMETERS o 2 - 0 2 : STOP Key Function Factory setting: 1 Range: 0 or 1 This parameter determines if the STOP key is operative during remote run. Setting Description 0 Disabled 1 Enabled o 2 - 0 5 : Digital "Motor Operated Pot" Factory setting: 0 Range: 0 or 1 Setting this parameter to " 1 " allows the setting of the frequency reference to imitate a motor operated pot reference. Setting Description 0 Drive accepts frequency command after ENTER is pressed 1 Drive accepts frequency reference immediately o 2 - 0 6 : Operator Detection Selection Factory setting: 1 Range: 0 or 1 Setting this parameter to " 0 " allows the drive to continue to run when the Digital Operator is disconnected from the drive. Setting Description 0 Disabled (operation continues) 1 Enabled (motor coasts to stop and fault is displayed) o 2 - 0 7 : Elapsed Timer Setting Factory setting: 0 Range: 0 or 65535 This parameter allows the user to preset a starting value for the elapsed timer. Elapsed time is accumulated according to the setting of o 2 - 0 8 . 5-45 5.26 MISCELLANEOUS PARAMETERS Continued o 2 - 0 8 : Elapsed Timer Selection Factory setting: 0 Range: 0 or 1 This parameter determines whether the timer is active whenever power is applied to the drive or whenever the drive is in run mode. Setting Description 0 Timer active whenever power is applied to the drive 1 Timer active whenever drive is in “run” mode b 1 - 0 8 : Run Command Selection During Program Factory setting: 0 Range: 0 or 1 This parameter determines if the drive will accept a run command while in the “program” mode. The drive is in the “program” mode whenever the drive light is off. Setting Description 0 Disabled – If a run is commanded while the drive is in the “program” mode (drive light is off), it will not run. Enabled – If a run is commanded while the drive is in the “program” mode (drive light off), it will operate normally. 1 5.27 MISCELLANEOUS PROTECTIVE FUNCTIONS L 8 - 0 1 : Internal Dynamic Braking (Heatsink) Resistor Protection Factory setting: 0 Range: 0 or 1 Set this parameter to " 1 " only if a heatsink-mount resistor will be used with the drive. Set L 8 - 0 1 to " 0 " if not using Dynamic Braking, or if using a remote DB resistor. Setting 0 1 Description Not provided Provided L 8 - 0 2 : OH (Overheat) Protection Alarm Level Factory setting: See Table A3-1 Range: 50 to 130 °C This parameter sets the temperature at which the heatsink thermostat will indicate an overtemperature condition. The corresponding action the drive will take is dependent upon the setting of L 8 - 0 3 (see below). L 8 - 0 3 : Operation Selection After OH (Overheat) Pre-alarm Setting 0 1 2 3 Factory setting: 3 Range: 0 to 3 Description Ramp to Stop (using C1-02 ) Coast to Stop (base block) Fast-stop (using C1-09 ) Alarm Only (operation continues) 5-46 5.27 MISCELLANEOUS PROTECTIVE FUNCTIONS L 8 - 1 0 : Output Ground Fault Detection Selection Continued Factory setting: 1 Range: 0 or 1 Setting Description 0 Disabled – The drive will not detect a ground fault condition 1 Enabled – The drive will detect a ground fault condition L 8 - 1 7 : IGBT Protection Selection at Low Frequency Factory setting: 1 Range: 0 or 3 Setting 0 1 2 3 Description Drive relies on L8-19 protection. Lower fc – When output current is greater than 100%, and output frequency is less than or equal to 10 Hz, the carrier frequency is automatically decreased to between 8 kHz and 2 kHz depending on the drive size. The carrier will automatically return to the normal value after the load is reduced. Short term OL2 – OL2 occurs in 2 seconds when output frequency is 6 Hz or less and in current limit (approx. 175% of drive rated current). I-Limit=150% – Current is limited to 150% of drive rated current. Parameter L 8 - 1 7 assists in protecting the output transistors (IGBTs) from overheating when the output current is high and the output frequency is low. L 8 - 1 9 : OL2 Selection At Low Speed Factory setting: 0 Range: 0 or 1 Setting Description 0 Disabled – Drive Overload (OL2) protection is the same at low speed as it is at high speed. 1 Enabled – Drive Overload (OL2) protection responds more quickly when output frequency is 6 Hz or less. This parameter allows the selection of normal or quick Drive Overload (OL2) protection below 6 Hz. It is recommended that this parameter be enabled at all times. In some instances quick drive overload protection (L 8 - 1 9=1) may not be desired, such as when operating in flux vector at zero speed. If L 8 - 1 9 is set to 0 (disabled) L 8 - 1 7 must be set to 1, 2, or 3. Caution: When disabling OL2 protection at low speeds (L 8 - 1 9=0), set the carrier frequency (C 6 - 0 1 & C 6 - 0 2) equal to or less than 2 kHz. 5-47 5.28 MODBUS CONTROL The drive can perform serial communication by using a programmable controller (PLC) and MODBUS protocol. MODBUS is composed of one master PLC and 1 to 31 (maximum) slave units (GPD 515/G5). In serial communication between the master and slaves, the master always starts transmission and the slaves respond to it. The master communicates with one slave at a time. Address numbers are assigned to each slave in advance, and the master specifies an address to communicate with. The slave which receives the command from the master executes the function, and then responds to the master. A. B. Communication Specifications • Interface : RS-232C (standard); RS-485, RS-422 (option requires communication interface card CM085) • Synchronization : Asynchronous • Transmission parameters : Baud rate • Protocol : MODBUS • Maximum number to units to be connected : 31 units (when RS-485 is used) — Selectable from 1200, 2400, 4800, 9600 BPS ( H 5 - 0 2 ) Data length — Fixed to 8 bits Parity — Parity / no parity, even / odd selectable ( H 5 - 0 3 ) Stop bit — Fixed to 1 bit Sending/Receiving Data Data that can be sent and received are run/stop commands, frequency reference, fault reset, drive status, and setting and reading of parameters. b 1 - 0 1 : Reference Selection b 1 - 0 2 : Operation Method Selection Factory setting (each): 1 Range (each): 0 to 4 Select the run command and frequency reference input method in b 1 - 0 1 and b 1 - 0 2 . To provide a run command and frequency reference by communication, set this data to " 2 ". Monitoring of run status, parameter setting/reading, fault reset and multi-function input command from the PLC are enabled. The multi-function input command is OR’ed with the command input from control circuit terminals 3-8. EXAMPLE: Open Closed b 1 - 0 1 and b 1 - 0 2 settings are " 3 ". : Run by frequency reference from control circuit terminal 13 or 14 and run command from control circuit terminal 1 or 2. : Run by frequency reference and run command from serial communication. 5-48 5.28 MODBUS CONTROL Continued H 5 - 0 1 : Serial Communication Station Address Factory setting: 1 F Range: 1 to 1F (Hex) (= 1 to 31 decimal) Each slave on the same transmission line must be given a unique address. H 5 - 0 2 : Serial Communication Baud Rate Factory setting: 3 Range: 0 to 4 Selects the baud rate, as indicated by the following table: Setting Baud Rate (BPS) 0 1 2 3 4 1200 2400 4800 9600 19.2 K H 5 - 0 3 : Serial Communication Parity Selection Factory setting: 0 Range: 0 to 2 Selects the parity, as indicated by the following table: Setting Parity 0 1 2 None Even Odd NOTE: To change the values set in H 5 - 0 1 thru H 5 - 0 3 and enable the new settings, it is necessary to turn OFF power to the Drive, then turn it ON again. H 5 - 0 5 : Serial Communication Error ( CE ) Detection Factory setting: 1 Range: 0 or 1 This parameter determines whether or not the drive will detect a CE condition. The corresponding action the drive will take is dependent upon the setting of H 5 - 0 4 . Setting 0 1 Description Disabled Enabled 5-49 5.28 MODBUS CONTROL Continued H 5 - 0 4 : Stopping Method After Serial Communication Error ( CE ) Setting 0 1 2 3 5.29 Factory setting: 3 Range: 0 to 3 Description Ramp to Stop (using C1-02 ) Coast to Stop (base block) Fast-stop (using C1-09 ) Alarm Only (operation continues) M O M E N T A R Y POWER LOSS RIDE-THRU L 2 - 0 1 : Momentary Power Loss Ride-thru Protection 0 = Disabled (Factory setting) 1 = Enabled – 2 sec. power loss ride-thru 2 = Enabled – indefinite power loss ride-thru, provided control power is maintained The setting of this parameter either enables or disables the ride-thru feature of the drive. If disabled, the unit will stop immediately whenever a power loss occurs. If enabled, the drive will continue to operate during a momentary power loss of up to 80%, but if the loss exceeds the identified time period, the drive will stop. L 2 - 0 2 : Power Loss Ride-Thru Deactivation Time Factory setting: See Table A3-1 Range: 0.0 to 2.0 seconds If the loss exceeds the length of time identified by L 2 - 0 2 , the drive will stop. The factory setting of this parameter, in 0.1 second increments, is related to the drive’s capacity rating (see Appendix 3). Note that the RUN command must be maintained throughout the ride-thru period. If L 2 - 0 1 is set to " 2 ", a " U V " alarm is displayed during power loss, and no fault signal is output at any multi-function output that is programmed for a fault. 5-50 5.29 M O M E N T A R Y POWER LOSS RIDE-THRU L 2 - 0 3 : Momentary Power Loss Minimum Base Block Time Continued Factory setting: See Table A3-1 Range: 0.0 to 5.0 seconds When a power loss is detected, the output is baseblocked for the amount of time set in L 2 - 0 3 . During this time, residual voltage in the motor is allowed to diminish. This guards against faults resulting from the drive output turning on while the motor still has residual voltage. If the minimum baseblock time ( L 2 - 0 3 ) is greater than the power loss ride-thru time ( L 2 - 0 2 ), drive operation resumes after the minimum baseblock time. If the minimum baseblock time is less than the power loss ride-thru time, drive operation resumes after recovery of input power. L 2 - 0 4 : Momentary Power Loss Recovery Ramp Time Factory setting: 0 . 3 Range: 0.0 to 2.0 seconds After recovery from a momentary power loss, the drive performs a speed search. The ramp recovery time ( L 2 - 0 4 ) is the time is takes the output voltage to return to the preset V/f pattern. L 2 - 0 5 : Undervoltage Detection Level Factory setting: 1 9 0 (230V ratings) 3 8 0 (460V ratings) Range: 150 to 210 VDC (230V ratings) 300 to 420 VDC (460V ratings) The setting of this parameter determines the DC bus undervoltage trip point. When the voltage level on the DC bus drops below this value, a UV (undervoltage) fault will occur. 5-51 5.29 M O M E N T A R Y POWER LOSS RIDE-THRU Continued UNDERVOLTAGE DETECTION t MOTOR RPM t SET FREQUENCY OUTPUT FREQUENCY t b3-03 L2-03 L2-02 b3-04 OUTPUT VOLTAGE t L2-04 b3-02 (150%) OUTPUT CURRENT t L2-03 L2-02 L2-04 b3-02 b3-03 b3-04 : : : : : : Minimum Baseblock Time Power Loss Ride-thru Time Voltage Recovery Time Speed Search Current Speed Search Decel Time V/f Reduction During Speed Search Momentary Power Loss Ride-thru, With Speed Search 5-52 5.30 M U L T I - F U N C T I O N ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) H 3 - 0 5 : Multi-function Analog Input 1 Selection (Term. 16) H 3 - 0 9 : Multi-function Analog Input 2 Selection (Term. 14) 1R GPD 515/G5 15 +15V Programming H 3 - 0 5 or H 3 - 0 9 per the chart below configures terminal 16 or 14 for analog control. The figures following the chart show how each setting configures the analog input. 16 • 0-10V (20KΩ) 17 See Note 1 2R 33 C –15V TABLE 5-1; H3-05 and H3-09 Data Settings DATA DATA FUNCTION FUNCTION DESCRIPTION REMARKS AVAILABILITY AVAILABILITY (See Note 2) NO (SEE 0,1 0, 1 22 3 0 Manual reference External reference input X X X 1 Frequency reference gain (FGAIN) Total gain = Internal gain ( H3-02 ) x FGAIN X X X 2 Frequency reference bias (FBIAS) Total bias = Internal bias ( H3-03 ) + FBIAS; FBIAS is based on Fmax ( E1-04 ) 4 VBIAS Voltage boost after V/f conversion X — — 5 Accel/decel time coefficient Accel/decel time varied by analog input X X X 6 DC injection braking current adjust DC injection braking current varied by analog input (10V/drive rated current); internal setting ( b2-02 ) ineffective X X — 7 Overtorque detection level Internal overtorque detection level ( C6-02 ) disabled X X X 8 Stall prevention level during running Stall prevention level ( L3-06 = 100% level) varied by analog input X — — 9 Frequency reference lower limit Frequency reference lower limit is set by analog input. Either d2-02 setting value or analog input, whichever is greater, becomes effective. X X X A Setting prohibited frequency 4 Analog input sets a fourth prohibited frequency, in addition to those set by d3-01 thru d3-03 X X X X X B PID feedback Provides feedback signal for use with PID control ( b5-01 ) X X X C PID Set Point Provides a setpoint signal for use with PID control. (Frequency reference no longer acts as PID setpoint.) X X X D Frequency Reference Bias 2 (FBIAS2) Additional frequency reference bias input. Total bias = Internal bias (H3-03) + FBIAS + FBIAS2. FBIAS2 is based on Fmax (E1-04). E-F Not Used X X — — — 10 FWD torque limit 10V = 100% of motor rated torque (forward direction) Quadrant 1 (See Note 3) — X X 11 REV torque limit 10V = 100% of motor rated torque (reverse direction) Quadrant 3 (See Note 3) — X X 12 Regenerative torque limit (TLG) 10V = 100% of motor rated torque (forward & reverse regeneration) Quadrants 2 & 4 (See Note 3) — X X 5-53 5.30 MULTI-FUNCTION ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) DATA DATA FUNCTION FUNCTION Continued AVAILABILITY AVAILABILITY (See Note 2) NO (SEE DESCRIPTION REMARKS 0,1 0, 1 22 3 3 13 Torque reference (in Torque Control); Torque limit (in Speed Control) 10V = 100% of motor rated torque (forward & reverse) Quadrants 1, 2, 3, & 4 (See Note 3) — — X 14 Torque compensation See paragraph 5.43. — — X 15 Torque limit — X X 1F “Not Used” X X X When programmed in H3-05, terminal 16 input has no effect. When programmed in H3-09, terminal 14 input is added to the terminal 13 frequency reference. NOTES: 1. For a bidirectional pot input instead of 0-10V, set H 3 - 0 4 = 1 (for terminal 16) or H 3 - 0 8 = 1 (for terminal 14), and connect the low (negative) side of the pot to terminal 33. If using a –10 to +10V input, connect the positive side to terminal 16 or 14, and the negative side to terminal 17. 2. Column headings refer to set value of A 1 - 0 2 , Control Method; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector. "X" in column indicates Available, "—" indicates Not Available. 3. Quadrant Quadrant Quadrant Quadrant 1 2 3 4 is is is is forward forward reverse reverse motor motor motor motor rotation, torque in forward direction; rotation, torque in reverse direction (regeneration); rotation, torque in reverse direction; rotation, torque in forward direction (regeneration). H3-05 = 0 H3-09 = 0 H3-05 = 1 H3-09 = 1 100% 100% FREQUENCY REF. FGAIN –10V –10V 0% 0V 10V 0% 0V –100% 10V –100% MULTI-FUNCTION ANALOG INPUT MULTI-FUNCTION ANALOG INPUT 5-54 5.30 MULTI-FUNCTION ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) H3-05 = 2 or C H3-09 = 2 or C Continued H3-05 = 4 H3-09 = 4 100% 100V FBIAS & FBIAS2 VBIAS –10V 0% 0V 10V –10V 0V 10V MULTI-FUNCTION ANALOG INPUT –100% MULTI-FUNCTION ANALOG INPUT H3-05 = 6 H3-09 = 6 H3-05 = 5 H3-09 = 5 100% 10 REDUCTION COEFFICIENT DC INJECTION BRAKING CURRENT 1 –10V –10V 0V 1V 0V Accel or decel time Coefficient H3-05 = 7 H3-09 = 7 H3-05 = 8 H3-09 = 8 STALL PREVENTION LEVEL DURING RUNNING 200% OVERTORQUE DETECTION LEVEL 10V MULTI-FUNCTION ANALOG INPUT MULTI-FUNCTION ANALOG INPUT Actual accel or decel time = 0% 10V 0% –10V 0V 10V (PERCENT OF L3-06 100% 50% 30% –10V 0V 3V 5V 10V MULTI-FUNCTION ANALOG INPUT SETTING) MULTI-FUNCTION ANALOG INPUT H3-05 = 9 H3-09 = 9 H3-05 = A H3-09 = A Max. Output Freq. Max. Output Freq. ( E1-04 ) FREQUENCY REFERENCE LOWER LIMIT ( E1-04 ) SETTING PROHIBITED FREQUENCY 4 0 Hz –10V 0V 10V 0 Hz –10V MULTI-FUNCTION ANALOG INPUT 0V 10V MULTI-FUNCTION ANALOG INPUT 5-55 5.30 MULTI-FUNCTION ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) H3-05 = 10 H3-09 = 10 Continued H3-05 = 11 H3-09 = 11 FWD TORQUE LIMIT 100% REV TORQUE LIMIT 100% 0% 0% –10V 0V 10V –10V MULTI-FUNCTION ANALOG INPUT H3-05 = 12 H3-09 = 12 0V 10V MULTI-FUNCTION ANALOG INPUT H3-05 = 13 H3-09 = 13 100% REGEN TORQUE LIMIT 100% TORQUE REFERENCE –10V 0% –10V 0V 0% 10V 0V 10V MULTI-FUNCTION ANALOG INPUT –100% MULTI-FUNCTION ANALOG INPUT H3-05 = 15 H3-09 = 15 H3-05 = 14 H3-09 = 14 100% 100% TORQUE COMPENSATION TORQUE LIMIT –10V 0% 0V 0% 0V 10V 10V –100% –100% MULTI-FUNCTION ANALOG INPUT MULTI-FUNCTION ANALOG INPUT H 3 - 1 2 : Analog Input Filter Time Constant Factory setting: 0 . 0 0 Range: 0.00 to 2.00 seconds This parameter adjusts the time it takes to process the analog input signal. The signal that comes into the drive on terminals 13, 14 and 16 goes through an analog to digital converter, and then to the control circuit. This filter time constant determines the time between converting and processing. For cases when there is noise on the analog signal, this time constant may be increased. Extending the processing time can help prevent erratic performance of the drive. 5-56 5.31 MULTI-FUNCTION ANALOG MONITOR OUTPUT ( T e r m . 2 1 - 2 3 ) H 4 - 0 1 : Multi-function Analog Monitor Output 1 Selection Factory setting: 2 Range: 1 to 38 H 4 - 0 4 : Multi-function Analog Monitor Output 2 Selection Factory setting: 3 Range: 1 to 38 The analog monitor outputs provides a 0 to ±1 0 Vdc signal between terminals 21 & 22 (or 23 & 22), proportional to the value of the U 1 - X X parameter identified by the setting of H 4 - 0 1 ( o r H 4 - 0 4 ). (See Appendix 1 for listing of U 1 - X X parameters.) Factory setting, monitor output 1 = H 4 - 0 1 = 2 ( U 1 - 0 2 ) : Output Frequency (10V = Fmax) FREQUENCY / CURRENT METER (1MA FULL SCALE) GPD 515/G5 Analog Monitor 1 (±10 VDC output) 21 ● Analog Monitor 2 (±10 VDC output) + ● 22 23 – + Factory setting, monitor output 2 = H 4 - 0 4 = 3 ( U 1 - 0 3 ) : Drive output current (5V = continuous rated current) MULTIFUNCTION MONITOR OUTPUT 1 MULTIFUNCTION – MONITOR OUTPUT 2 NOTE This output is suitable for metering, but SHOULD NOT be used for external control circuits. To produce an output signal for use by external control circuits, an Analog Monitor option card (AO-08 or AO-12) must be installed in the drive. H 4 - 0 2 : Multi-function Analog Monitor 1 Gain H 4 - 0 5 : Multi-function Analog Monitor 2 Gain Factory Setting : 1 . 0 0 Factory Setting : 0 . 5 0 Range (each): 0.00 to 2.50 The settings of these parameters, in increments of 0.01, are used to calibrate the output at terminals 21 & 22 or 23 & 22. H 4 - 0 3 : Multi-function Analog Monitor 1 Bias H 4 - 0 6 : Multi-function Analog Monitor 2 Bias Factory Setting (each): 0 . 0 % Range (each): –10.0 to +10.0 % The settings of these parameters, in increments of 0.1 %, are used to calibrate the output at terminals 21 & 22 or 23 & 22. H 4 - 0 7 : Multi-function Analog Monitor Signal Level Selection Factory Setting: 0 Range: 0 or 1 This function allows the analog monitor output(s) to have a unipolar output signal (0-10V), or a bipolar output signal (0 to ±1 0 V ) . 0 : Analog output is + voltage only (absolute value). 1 : Analog output is ± voltage according to sign (direction). 5-57 5.32 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) H1-01 H1-02 H1-03 H1-04 H1-05 H1-06 : : : : : : Terminal Terminal Terminal Terminal Terminal Terminal 3 4 5 6 7 8 Function Function Function Function Function Function Factory settings: H1-01 H1-02 H1-03 H1-04 H1-05 H1-06 These six parameters select the input signal functions for terminals 3 thru 8, and can be independently set. Parameter settings are checked whenever power is applied to the drive, or upon exiting Program mode. A parameter set value failure ( oPE3 ) will occur if any of the following conditions are detected among these six parameters: 2-Wire control 3-Wire control 24 24 14 14 3 0 4 3 6 4 8 6 GPD 515/G5 EXTERNAL CONTACTS 3 H1-01 • 4 H1-02 • • 6 H1-04 MULTI> FUNCTION 5 H1-03 INPUT • 7 H1-05 • 8 H1-06 11 0V (1) Two or more of the parameters contain the same value (except for External Fault, data " 2X "). (2) Two or three Speed Search functions (data " 61 ", " 62 ", or " 64 ") have been selected. (3) Any Speed Search function (data " 61 ", " 62 ", or " 64 ") has been entered into any parameter other than H 1 - 0 6 . (4) Both the Sample/Hold (data " A ") and Up/Down (data " 10 " & " 11 ") functions have been selected. (5) The Up function (data " 10 ") and the Down function (data " 11 ") have not both been selected. (6) The Trim Control Increase (Data "1C") AND Trim Control Decrease (Data "1D") Functions have not both been selected. Table 5-2 lists the possible data setting values for these parameters, with the function and a brief description for each one. For a few of the data settings, a more detailed description is given on the following pages; for others, the description is given in other PROGRAMMABLE FEATURES paragraphs. 5-58 5.32 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Table 5-2. DATA DATA H1-01 thru H1-06 FUNCTION FUNCTION Continued Data Settings DESCRIPTION Signal Levels: 0 = state; 1 = pulse DESCRIPTION AVAILABILITY (See Note 1) 0 1 2 3 0 Forward/Reverse selection for 3-wire control Redefines terminals to: 1 = Run; 2 = Stop; corresponding terminal (3-8) = FWD/REV select X X X X 1 Local/Remote selection Open = Operates according to setting of b 1 - 0 1 and b 1 - 0 2 Closed = Operates from keys of the Digital Operator See Data description following this table X X X X 2 Option / drive reference selection Open = Operates from Digital Operator and or external terminals Closed = Operates from installed option X X X X 3 Multi-step reference select 1 X X X X 4 Multi-step reference select 2 X X X X 5 Multi-step reference select 3 X X X X 6 Jog frequency reference Closed = Jog selected See paragraph 5.24 & 5.25 B X X X X 7 Accel/decel time selection 1 Open = Accel/decel by C 1 - 0 1 / C 1 - 0 2 Closed = Accel/decel by C 1 - 0 3 / C 1 - 0 4 See paragraph 5.2 B X X X X 8 External base block (N.O. contact input) Closed = Shuts off drive output (speed reference is held) See Data description following this table X X X X 9 External base block (N.C. contact input) Open = Shuts off drive output (speed reference is held) See Data description following this table X X X X A Accel/decel ramp hold (speed hold command) Closed = Hold See paragraph 5.2 B X X X X B External overheat alarm signal Closed = " oH2 " blinks on the Digital Operator, and operation continues (minor fault) X X X X C Multi-function analog input selection Open = Analog inputs (terms. 14 & 16) are disabled Closed = Analog inputs (terms. 14 & 16) are enabled X X X X D Speed control disable Open = Speed control enabled Closed = Speed control disabled — X — X E ASR integral reset (IRST) Closed = Integral reset See paragraph 5.7 C — X — X F Terminal Not Used Drive does not react to input X X X X See paragraph 5.25 B 5-59 5.32 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Table 5-2. DATA DATA H1-01 thru H1-06 FUNCTION FUNCTION Continued Data Settings - Continued DESCRIPTION Signal Levels: 0 = state; 1 = pulse DESCRIPTION AVAILABILITY (See Note 1) 0 See Data description following this table 1 2 3 X X X X X X X X X X X X X X X X 10 Up function 11 Down function 12 Forward jog (Jog2) 13 Reverse jog (Jog2) 14 Fault Reset Resets a fault, only if RUN command is not present X X X X 15 Fast-Stop (N.O.) Open = No Effect Closed = Ramp to stop by Fast-Stop Decel Time ( C 1 - 0 9 ) X X X X 16 Motor 2 Select Switches between two different sets of motor parameters Open = Use parameter A 1 - 0 2, E 1 Parameter & E 2 Parameters. Closed = Use parameter E 3 - 0 1, E 4 Parameters & E 5 Parameters. X X X X 17 Fast Stop (N.C.) Closed = No Effect Open = Ramp to stop by Fast-Stop Decel Time ( C 1 - 0 9) X X X X 18 Timer function (ON or OFF delay) See Data description following this table X X X X 19 PID control disable Closed = PID control is disabled – setpoint becomes frequency reference X X X X 1A Accel/decel time selection 2 Open = Accel/decel by C 1 - 0 1 t h r u C 1 - 0 4 Closed = Accel/decel by C 1 - 0 5 t h r u C 1 - 0 8 See paragraph 5.2 B X X X X 1B Program lockout Open = Programming from Digital Operator is disabled Closed = Programming from Digital Operator is enabled X X X X 1C Trim control increase Closed = Increase analog frequency reference by d 4 - 0 2 value See Data description following this table X X X X 1D Trim control decrease Closed = Decrease analog frequency reference by d 4 - 0 2 value See Data description following this table X X X X 1E Analog reference sample/ hold Open = Hold frequency reference Closed = Sample frequency reference See Data description following this table X X X X 1F Frequency reference selection Open = Freq. ref. from term. 13 Closed = Freq. ref. from term. 14 X X X X See paragraph 5.24 5-60 5.32 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Table 5-2. DATA DATA H1-01 thru H1-06 FUNCTION FUNCTION 20 thru 2F Continued Data Settings - Continued DESCRIPTION Signal Levels: DESCRIPTION 0 = state; 1 = pulse AVAILABILITY (See Note 1) 0 1 2 3 External fault Second digit of setting is a hexadecimal value which defines what type of external contact is used and how the drive will react when the signal input is active. S e e p a r a g r a p h 5 . 1 7 X X X X 30 PID integral reset Closed = Set calculated integral time X value to 0. S e e p a r a g r a p h 5 . 3 6 F X X X 31 PID Integral Hold Closed = Hold integrator at its present level X (PID Control). S e e p a r a g r a p h 5 . 3 6 F X X X 60 DC injection braking command Closed = DC injection braking active See paragraph 5.10 D X X X X 61 Speed Search 1 Closed * = Speed Search operation from maximum frequency See Data description following this table X — X — 62 Speed Search 2 Closed * = Speed Search operation from set frequency See Data description following this table X — X — 63 Energy saving operation Closed = Energy saving See paragraph 5.16 X X — — 64 Speed Search 3 Closed * = Speed Search operation from output frequency See Data description following this table X — X — 65 Kinetic energy braking ride-thru NC Closed = KEB ride-thru is disabled X X X X 66 Kinetic energy braking ride-thru NO Closed = KEB ride-thru is enabled X X X X 71 Speed / torque control selection Open = Speed control operation Closed = Torque control operation See paragraph 5.43 — — — X 72 Zero-Servo command Open = Zero-Servo OFF Closed = Zero-Servo ON See paragraph 5.49 A — — — X 77 ASR gain selection Closed = ASR proportional gain is set according to C 5 - 0 3 — — — X NOTES: * All contact closures must be maintained, except for speed search (Data " 61 ", " 62", & ' 64 "), which may be momentary (see paragraph 5.32 D). 1. Column headings refer to set value of A 1 - 0 2 , Control Method; 1 = V/f w/PG, 2 = Open loop vector, 3 = Flux vector. 5-61 0 = V/f, 5.32 A. M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued Data 1 : Local/Remote Set b 1 - 0 1 and b 1 - 0 2 to data " 1 " to select external inputs as the source for frequency reference and operation commands. The use of a Local/Remote command input allows switching between Digital Operator control and the external terminal input signals, without the need to re-program b 1 - 0 1 and b 1 - 0 2 . If the status of the Local/Remote command input is changed while the drive is running, the Local/Remote operation selection is not completed until the next time the drive is stopped. Closed = Controlled locally (Digital Operator) Open = Controlled according to the setting of b 1 - 0 1 and b 1 - 0 2 NOTE If manual speed is selected – by the external Auto/Manual switch (3SS [2-wire] or 2SS [3-wire]), – by jumper from terminal 5 to 11 (2-wire control), o r – by jumper from terminal 6 to 11 (3-wire control), the drive speed reference will be controlled by manual speed reference regardless of the state of the Local/Remote input. b 1 - 0 7 : Local / Remote Run Selection Setting Factory Setting: 0 Range: 0 to 1 Description 0 Cycle External Run 1 Accept External Run When switching from local (digital operator) back into remote (terminals) and a remote run command is present, parameter b 1 - 0 7 determines how the drive will react. With a setting of "1", the drive will start running as soon as remote mode is selected. A setting of " 0 " will require the run command to be removed and re-applied after the remote mode is selected. 5-62 5.32 B. • MULTI-FUNCTION INPUT TERMINALS ( T e r m . 3 - 8 ) Continued Data 8 : External Base Block by N.O. Contact When either the Forward Run command or Reverse Run command is present, and the external Base Block command is applied (i.e. contact closed), coast stop is accomplished (after a 20 msec delay), while the frequency command is maintained. When the Base Block command is removed, the drive will recover in a manner similar to that of Speed Search operation, except that it searches up from 0 Hz, and supersedes a Speed Search command. EXTERNAL BASE BLOCK o o GPD 515/G5 8 11 0V • When both the Forward Run command and Reverse Run command are open, and the external Base Block command is applied (i.e. contact closed), coast stop is accomplished and after a 20 msec delay the frequency command is changed to 0Hz. When the Base Block command is removed, the drive will remain in stopped condition until Forward Run command or Reverse Run command is again applied. • When external Base Block command is active, a blinking " BB " will be displayed on the Digital Operator. RUN RUN Freq. Cmd Freq. Cmd 0 0 Base Block Base Block V out V out 0 20msec 0 20msec t = L2-04 setting (A) Base Block With Run Active C. (B) Base Block After Stop Com Data 9 : External Base Block by N.C. Contact Base block operation is the same as described above, except that the Base Block contact must be open to be recognized. 5-63 5.32 D. M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued Data 6 1 : Speed Search From Max Frequency Data 6 2 : Speed Search From Set Frequency Data 6 4 : Speed Search From Output Frequency A multi-function input terminal is utilized to activate speed search. When the external speed search command is closed, the base is blocked for the min. base block time, L 2 - 0 3 , then the speed search is made. The operation depends on the set value. IMPORTANT Set values 6 1, 6 2 & 6 4 CANNOT be selected in combination. • When 6 1 is set, the speed search begins with the maximum frequency. • When 6 2 is set, the speed search begins with the frequency command that has been set after the search command was received. • When 6 4 is set, the speed search begins with the last output frequency before the speed search command was received. RUN SIGNAL WITHIN 0.5 SEC SPEED SEARCH SPEED COINCIDENCE POINT MAX FREQ., FREQ. REF., OR OUTPUT FREQ. WHEN SPEED SEARCH IS INPUTTED OUTPUT FREQUENCY VOLTAGE AT SPEED SEARCH MIN. BASE BLOCK TIME ( L2-03 ) SPEED SEARCH OPERATION NORMAL V/f OUTPUT ( E1=03 ) OUTPUT VOLTAGE NOTE: When momentary power loss ride-thru function is selected ( L2-01 = 1 or 2), the Speed Search command must be enabled. Speed Search Operation Timing 5-64 5.32 MULTI-FUNCTION INPUT TERMINALS ( T e r m . 3 - 8 ) b 3 - 0 1 : Speed Search Selection Continued Factory setting: 0 = Disabled (when V/f control or Open Loop Vector control has been selected) 1 = Enabled (when V/f w/PG control or Flux Vector control has been selected) Range: 0 or 1 b 3 - 0 2 : Speed Search Deactivation Current Level Factory setting: 1 5 0 b 3 - 0 3 : Speed Search Deceleration Time Factory setting: 2 . 0 Range: 0 to 200 % Range: 0.0 to 10.0 sec. After power recovery, if the drive output current is larger than the set value of b 3 - 0 2 , speed search is started, using a decel rate per the setting of b 3 - 0 3 . When drive output current is lower than the set value of b 3 - 0 2 , speed search is complete and acceleration or deceleration is continued at the normal rate ( C 1 - X X ) to set frequency. L 2 - 0 3 : Minimum Baseblock Time Factory setting: See Table A3-1 Range: 0.1 to 5.0 sec. When a momentary power loss is detected, the drive output transistors are disabled for a period of time determined by the setting of L 2 - 0 3 . The L 2 - 0 3 setting should represent the time required for the motor residual voltage to go to zero. When the momentary power loss time exceeds the minimum base block time, the speed search operation is started immediately after power recovery. WHEN MIN. BASEBLOCK TIME IS LONGER THAN MOMENTARY POWER LOSS TIME MOMENTARY POWER LOSS TIME MIN. BASEBLOCK TIME DRIVE BASEBLOCK TIME WHEN MIN. BASEBLOCK TIME IS SHORTER THAN MOMENTARY POWER LOSS TIME MOMENTARY POWER LOSS TIME MIN. BASEBLOCK TIME DRIVE BASEBLOCK TIME 5-65 5.32 E. M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued Data 18 : Timer Input Function H 2 - 0 1 : Multi-function Output Terminals (9 & 10) H 2 - 0 2 : Multi-function Output Terminals (25 & 27) H 2 - 0 3 : Multi-function Output Terminals (26 & 27) Data 1 2 : Timer Function b4-01 : On-delay Timer Factory setting: 0 . 0 Range: 0.0 to 300.0 sec. b4-02 : Off-delay Timer Factory setting: 0 . 0 Range: 0.0 to 300.0 sec. When the timer function input is “closed” for longer than On-delay Timer ( b 4 - 0 1 ), the timer function output closes. When the timer input is “open” for longer than Off-delay Timer ( b 4 - 0 2 ), the timer function output opens. Multi-function Contact Input: Timer Function ON Multi-function Contact Output: Timer Function ON ON ON ON ON b4-01 ON ON ON ON b4-02 b4-01 b4-02 As can be seen, the timer function must be programmed as both a multi-function input a n d an output to be effective. F. Data 1E : Sample/Hold Command This function applies only to an analog voltage or current input used as a frequency reference at terminals 13 or 14. If the Sample/Hold command is present (contact is closed) for more than 0.1 sec., the frequency reference will follow (sample) the analog signal, e.g. if 5V corresponds to 50% frequency, a 5V analog signal will produce 50% frequency reference if the Sample/Hold command is present. If the Sample/Hold command is removed (contact is opened) while the Drive is still in Run condition, the frequency reference is held at the level it was at the time the Sample/Hold command was removed, e.g. the frequency reference would remain at 50%, even though the analog signal increased to 8V. 5-66 5.32 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued 100% 10V 8V 80% ANALOG INPUT FREQ. REF. 50% 5V 0.1 sec. SAMPLE/ HOLD CMD Open 0.1 sec. Closed t1 0.11 sec. t2 0.05 sec. t3 0.15 sec. Sample/Hold Function Timing G. Data 1 0 : Up Function Data 1 1 : Down Function d 4 - 0 1 : Frequency Reference Hold Function Selection Factory setting: 0 Data: 0 = Disabled 1 = Enabled Programming data " 10 " and " 11 " for two of the six multi-function input terminals allows those inputs to be used for Up/Down frequency setting by simulating the action of a MOP (motor operated potentiometer). NOTES: 1. Set parameter b 1 - 0 2 = 1. 2. OPE3 fault will occur if " 10 " and " 11 " data settings are not used together. 3. OPE3 fault will occur if " 10 " and " 11 " data settings are programmed at the same time as setting " A " (Accel/decel ramp hold). 4. Jog has priority over Up/Down function. 5. Up/Down has priority over Multi-step Speed inputs. 6. Up/Down is ineffective when operation is from the Digital Operator. (NOTES continued on next page) 5-67 5.32 G. MULTI-FUNCTION INPUT TERMINALS ( T e r m . 3 - 8 ) Continued (Continued) NOTES (Continued): 7. Upper limit speed is set by the formula: E 1 - 0 4 (Fmax) x d 2 - 0 1 (Freq. Ref. Upper Limit) 8. Lower limit speed is either the reference from external terminals 13 or 14, or from d 2 - 0 1 , Frequency Reference Lower Limit. 9. If d 4 - 0 1 = " 0 ", Frequency Reference will be reset to 0 Hz if the stop command is given, or if input power is removed and reapplied. 10. If d 4 - 0 1 = " 1 ", the drive will retain the last valid Frequency Reference if a stop command is given or if input power is removed, and will accelerate to that reference upon reapplication of a run command. GPD 515/G5 UP EXAMPLE: o H 1 - 0 5 Data 1 0 : Up function H 1 - 0 6 Data 1 1 : Down function o 7 DOWN o o 8 UP DOWN 11 0V INPUT SIGNAL UP DOWN Open Open Closed Open Open Closed Closed Closed FUNCTION HOLD UP (Frequency command approaches frequency command upper limit) DOWN (Frequency command approaches minimum output frequency or frequency command lower limit, whichever is larger) HOLD 5-68 5.32 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued FWD RUN UP COMMAND DOWN COMMAND UPPER LIMIT SPEED LOWER LIMIT SPEED OUTPUT FREQUENCY* D1 H U "SPEED AT SET FREQUENCY" MULTI-FUNCTION OUTPUT SIGNAL H D H U H D D1 H U1 H U D D1 H * U = UP (Accel) status; D = DOWN (Decel) status; H = HOLD (constant speed) status; U1 = At Upper Limit Speed; D1 = At Lower Limit Speed Up/Down Frequency Setting Timing H. Data 1 C : Trim Control Increase Data 1 D : Trim Control Decrease d 4 - 0 2 : Trim Control Level Factory setting: 1 0 Range: 0 to 100 % The value of d 4 - 0 2 is a percentage of the maximum output frequency ( E 1 - 0 4 ) . When the trim control increase input is closed, the value of d 4 - 0 2 gets added to the analog frequency reference. When the trim control decrease input is closed, the value of d 4 - 0 2 gets subtracted from the analog frequency reference. 5-69 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) H 2 - 0 1 : Contact Output (external terminals 9 & 10) H 2 - 0 2 : Open Collector Output (external terminals 25 & 27) H 2 - 0 3 : Open Collector Output (external terminals 26 & 27) GPD 515/G5 o o 9 10 MULTI-FUNCTION CONTACT OUTPUT 250Vac 1A OR LESS 30Vdc 1A OR LESS (FACTORY SETTING IS FOR SIGNAL DURING OPERATION) 25 A contact, or two different open collector outputs, can be programmed to change states during any of the conditions indicated in Table 5-3. 26 27 MULTIFUNCTION OPEN COLLECTOR OUTPUTS 48Vdc AT 50mA MAX. IMPORTANT If an open collector output is applied to a DC relay, the relay MUST be diode protected, as shown in the recommended configuration below. Recommended Configuration for DC Relays 48Vdc MAX. * 25 • DIODE 26 27 C 5-70 ▲* * DC RELAY * Customer supplied 5.33 Continued MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Table 5-3. DATA DATA H2-01 thru H2-03 FUNCTION CONDITION Data Settings DESCRIPTION Signal Levels: SIGNAL LEVEL0 = state; 1 = pulse AVAILABILITY (See Note 1) 0, 1 2 3 0 During Operation Closed = Drive is operating X X X 1 Zero speed Closed = Drive is at 0Hz X X X 2 Speed at set frequency 1 Closed = Freq. Ref. – L 4 - 0 2 ≤ output freq ≤ Freq. Ref. + L 4 - 0 2 See Data description following this table X X X 3 Speed coincidence 1 Closed = Speed at set frequency and L 4 - 0 1 – L 4 - 0 2 ≤ output freq. ≤ L 4 - 0 1 + L 4 - 0 2 See Data description following this table X X X 4 Frequency detection 1 – low Closed = Output frequency ≤ L 4 - 0 1 See Data description following this table X X X 5 Frequency detection 1 – high Closed = Output frequency ≥ L 4 - 0 1 See Data description following this table X X X 6 Operation ready Closed = Drive is ready for operation X X X 7 During undervoltage detection Closed = Undervoltage detected X X X 8 During base block Closed = Drive output base block is active; motor is coasting X X X 9 Frequency reference mode Open = Command by external input Closed = Command by Digital Operator X X X A Run reference mode Open = Run by external input Closed = Run by Digital Operator X X X B Overtorque detection 1 Closed = Overtorque detected X X X C Frequency reference missing Closed = Frequency reference is missing X X X D Braking resistor fault Closed = Braking resistor is overheating or has faulted X X X E Fault Closed = Drive fault has occurred (except C P F 0 0 , C P F 0 1 ) X X X F Not Used 10 Alarm (minor fault) Closed = Alarm condition is present X X X 11 During fault reset Closed = Drive is performing fault reset X X X 12 Timer output function See paragraph 5.32 E X X X 5-71 5.33 Table 5-3. DATA DATA Continued MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) H2-01 thru H2-03 FUNCTION CONDITION Data Settings - Continued DESCRIPTION Signal Levels: SIGNAL LEVEL0 = state; 1 = pulse AVAILABILITY (See Note 1) 0, 1 2 3 13 Speed at set frequency 2 Closed = Freq. Ref. – L 4 - 0 4 ≤ output freq ≤ Freq. Ref. + L 4 - 0 4 See Data description following this table X X X 14 Speed coincidence 2 Closed = Speed at set frequency and L 4 - 0 3 – L 4 - 0 4 ≤ output freq. ≤ L 4 - 0 3 + L 4 - 0 4 See Data description following this table X X X 15 Frequency detection 2 – low Open = Output freq. ≥ L 4 - 0 3 + L 4 - 0 4 Closed = Output frequency ≤ L 4 - 0 3 See Data description following this table X X X 16 Frequency detection 2 – high Open = Output freq. ≤ L 4 - 0 3 + L 4 - 0 4 Closed = Output frequency > L 4 - 0 3 See Data description following this table X X X 17 Overtorque detection 1 (N.C.) Open = Overtorque 1 detected according to settings of L 6 - 0 1 t h r u L 6 - 0 3 X X X 18 Overtorque detection 2 (N.O.) Closed = Overtorque 2 detected according to settings of L 6 - 0 4 t h r u L 6 - 0 6 X X X 19 Overtorque detection 2 (N.C.) Open = Overtorque 2 detected according to settings of L 6 - 0 4 t h r u L 6 - 0 6 X X X 1A During reverse run Closed = Drive operation in reverse X X X 1B During base block 2 Open = Drive output base block is active; motor is coasting X X X 1C Motor 2 Selected Closed = Motor 2 is selected X X X 1D Regenerating Closed = Regenerating mode [ only when A 1 0 2 is set for Flux Vector Control ] — — X 1E During restart Closed = Retry operation after a fault X X X 1F OL1 pre-alarm Closed = Thermal overload level exceeds 90% of fault detection level X X X 20 OH pre-alarm Closed = Cooling fin temperature exceeds L 8 - 0 2 level X X X 21 – 2F Not Used 30 During torque limit Closed = Torque limit — X X 31 During speed limit Closed = Speed limit reached [ only when A 1 0 2 is set for Flux Vector Control ] — — X 5-72 5.33 Continued MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Table 5-3. DATA DATA H2-01 thru H2-03 Data Settings - Continued DESCRIPTION Signal Levels: SIGNAL LEVEL0 = state; 1 = pulse FUNCTION CONDITION AVAILABILITY (See Note 1) 0, 1 32 Not Used 33 Zero-Servo complete 34 – 36 37 3 Closed = Zero-Servo is complete See paragraph 5.49 C — — X Closed = Drive is operating (except during base block or injection braking) X X X Not Used During operation 38 – 3F 2 Not Used NOTES: 1. A. Column headings refer to set value of A 1 - 0 2 , Control Method; 1 = V/f w/PG, 2 = Open loop vector, 3 = Flux vector. 0 = V/f, Data 2 – 5 , 1 3 – 1 6 : Frequency or Speed Detection Output Signals L 4 - 0 1 : Speed Coincidence Detection Level Factory setting: 0 . 0 Range: 0.0 to 400.0 Hz L 4 - 0 2 : Speed Coincidence Detection Width Factory setting: 2 . 0 Range: 0.0 to 20.0 Hz L 4 - 0 3 : Speed Coincidence Detection Level (+/–) Factory setting: 0 . 0 Range: –400.0 to +400.0 Hz L 4 - 0 4 : Speed Coincidence Detection Width (+/–) Factory setting: 2 . 0 Range: 0.0 to 20.0 Hz These speed coincidence parameters are used to control contact output at terminals 9 & 10, or one of the open collector outputs at terminals 25 & 26 (with respect to terminal 27), when selected by H 1 - 0 1 thru H 1 - 0 3 . Both L 4 - 0 1 and L 4 - 0 2 are insensitive to motor direction. The output contact will close, or the open collector output will go low, when the acceleration or deceleration is completed, or output frequency or speed is within the detection width for the selected output function. See the timing diagrams on the following pages. 5-73 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Frequency detection 1 – low H2-01 = 4 L4-01 = 30 Hz L4-02 = 5 Hz : Output Freq. or Motor Speed 35 Hz L4-01 = 30 Hz L4-02 L4-01 = 30 Hz 35 Hz L4-02 Contact Closure Frequency detection 1 – high H2-01 = 5 L4-01 = 30 Hz L4-02 = 5 Hz : Output Freq. or Motor Speed L4-01 = 30 Hz 25 Hz L4-02 25 Hz L4-01 = 30 Hz L4-02 Contact Closure Frequency detection 2 – low H2-01 = 15 L4-03 = 30 Hz L4-04 = 5 Hz : Output Freq. or Motor Speed 35 Hz L4-03 = 30 Hz L4-04 Contact Closure 5-74 Continued 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Frequency detection 2 – high H2-01 = 16 L4-03 = 30 Hz L4-04 = 5 Hz : Output Freq. or Motor Speed L4-03 = 30 Hz 25 Hz L4-04 Contact Closure Speed at set frequency 1 H2-01 = 2 L4-02 = 10 Hz 60 Hz 50 Hz : Speed Reference : Output Freq. or Motor Speed 50 Hz 60 Hz Contact Closure Speed at set frequency 2 H2-01 = 13 L4-04 = 10 Hz 60 Hz 50 Hz : Speed Reference : Output Freq. or Motor Speed 50 Hz 60 Hz Contact Closure 5-75 Continued 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Speed coincidence 1 H2-01 = 3 L4-01 = 30 Hz L4-02 = 5 Hz : Output Freq. or Motor Speed 35 Hz L4-01 = 30 Hz 25 Hz L4-02 25 Hz L4-01 = 30 Hz 35 Hz L4-02 Contact Closure Speed coincidence 2 H2-01 = 14 L4-03 = 30 Hz L4-04 = 5 Hz : Output Freq. or Motor Speed 35 Hz L4-03 = 30 Hz 25 Hz L4-04 Contact Closure 5-76 Continued 5.34 P H A S E LOSS DETECTION, INPUT L 8 - 0 5 : Input Phase Loss Detection Selection Factory setting: 0 Range: 0 or 1 The input phase loss detection circuit monitors the DC bus current ripple and activates when one of the input phases is lost. This causes a " PF " fault to occur and the motor to coast to a stop. 5.35 Setting Description 0 Input phase loss detection disabled 1 Input phase loss detection enabled P H A S E LOSS DETECTION, OUTPUT L 8 - 0 7 : Output Phase Loss Detection Selection Factory setting: 1 Range: 0 or 1 The output phase loss detection circuit monitors the DCCT's and activates when one of the output phases is lost. This causes a " LF " fault to occur and the motor to coast to a stop. Setting Description 0 Output phase loss detection disabled 1 Output phase loss detection enabled 5-77 5.36 PID CONTROL The Proportional, Integral and Derivative control function provides closed-loop control, or regulation, of a system process variable (pressure, temperature, etc.). This regulation is accomplished by comparing a feedback signal to a setpoint reference, which results in an error signal. The PID control algorithm then performs calculations, based upon the PID parameter settings ( b 5 - 0 1 thru b 5 - 1 4 ), on this error signal. The result of the PID algorithm is then used as the new frequency reference, or is added to the existing speed reference. A. b 5 - 0 1 : PID Selection Factory setting: 0 Range: 0 to 4 Using this parameter, PID control can be enabled, and the type of PID control can be selected. Setting 0 1 2 3 4 Description PID PID PID PID PID Disabled Enabled (D = Feedback) Enabled (D = Feed forward) Enabled, Reference + PID (D = Feedback) Enabled, Reference + PID (D = Feedback forward) 5-78 5.36 B. PID CONTROL Continued Setpoint Reference Selection b 1 - 0 1 : Reference Selection Factory setting: 1 Range: 0 to 4 d 1 - 0 1 thru d 1 - 0 9 : Multi-step Frequency Presets Factory settings: d 1 - 0 9 = 6 . 0 all others = 0 . 0 Range (each): 0.0 to 400.0 Hz H 3 - 0 1 : Auto Speed Reference Signal Level Selection (Term. 13) Factory setting: 0 H 3 - 0 4 : Multi-Function Analog Input 1 Level Selection (Term. 16) Factory setting: 0 H 3 - 0 5 : Multi-Function Analog Input 1 Selection (Term. 16) Factory setting: 0 H 3 - 0 8 : Multi-Function Analog Input 2 Level Selection (Term. 14) Factory setting: 2 H 3 - 0 9 : Multi-Function Analog Input 2 Selection (Term. 14) Factory setting: 1 F Range: 0 or 1 Range: 0 or 1 Range: 0 to 1F Range: 0 to 2 Range: 0 to 1F The PID setpoint can come from the frequency reference (terminal 13 for 0 – 10 VDC or the multi-step speed parameters d 1 - 0 1 thru d 1 - 0 9) or a Multi-Function Analog Input. PID Setpoint examples: • External Terminal 13: Set b 1 - 0 1 to data " 1 " or • Multi-step speed parameters: Set b 1 - 0 1 to data " 0 " (See Multi-step Speed Setting, paragraph 5.25B) or • External Terminal 16: Set H 3 - 0 5 to data " C " or • External Terminal 14: Set H 3 - 0 9 to data " C " C. Feedback Signal Selection H 3 - 0 5 : Multi-function Analog Input 1 Selection (Term. 16) H 3 - 0 9 : Multi-function Analog Input 2 Selection (Term. 14) Factory setting: 0 Range: 0 to 1F Factory setting: 1 F Range: 0 to 1F Select the PID control Feedback Signal from external terminal 14 for a current signal (4-20mA DC) or from terminal 16 for a voltage (0-10 VDC or –10 to +10 VDC). PID Feedback examples: • Current signal (4-20mA): Set H 3 - 0 9 to data " B " and H 3 - 0 8 to data " 2 ". • Voltage signal (0-10 VDC): Set H 3 - 0 5 to data " B " and H 3 - 0 4 to data " 0 ". • Voltage signal (–10 to 10 VDC): Set H 3 - 0 5 to data " B " and H 3 - 0 4 t o data " 1 ". 5-79 5.36 D. PID CONTROL Continued PID S e t t i n g s b 5 - 0 2 : Proportional Gain Factory setting: 1 . 0 0 Range: 0.00 to 10.00 Proportional gain is the value by which the error signal is multiplied to generate a new PID controller output. A higher setting will result in a more responsive system. A lower setting will result in a more stable system. b 5 - 0 3 : Integral Time Factory setting: 1 . 0 Range: 0.0 to 360.0 seconds This parameter determines how fast the PID controller will seek to eliminate any steady-state error. The smaller the setting, the faster the error will be eliminated. To eliminate the integral function entirely, set this parameter to 0.0 seconds. A lower setting will result in a more responsive system. A higher setting will result in a more stable system. b 5 - 0 4 : Integral Value Limit( 1 ) Factory setting: 1 0 0 . 0 Range: 0.0 to 100.0 % This parameter will limit the effect that the integrator can have. It works whether the PID controller output is positive or negative. It can also be used to prevent integrator “wind-up.” b 5 - 0 5 : Derivative Time Factory setting: 0 . 0 0 Range: 0.0 to 10.00 seconds This parameter can be adjusted to increase system response to fast load or reference changes, and to reduce overshoot upon startup. To eliminate the differential function entirely, set this parameter to 0.00 seconds. b 5 - 0 6 : PID Output Limit( 1 ) Factory setting: 1 0 0 . 0 Range: 0.0 to 100.0 % Parameter b 5 - 0 6 can be used to set the maximum effect the PID controller will have on the system. It also will limit the PID output when it is either positive or negative. NOTE: When the PID output limit is reached, the integrator will hold and not change in value until the PID output is less than the PID output limit. b 5 - 0 7 : PID Offset Adjustment( 1 ) Factory setting: 0 . 0 Range: -100.0 to 100.0 % This parameter will add a fixed percentage to the PID output. It can be used to tune out small system offsets. NOTE: This parameter is set as a percentage of maximum output frequency (E 1 - 0 4) . (1) These parameters are factory set for optimum results for most applications, and generally do not need to be changed. 5-80 5.36 PID CONTROL Continued b 5 - 0 8 : Output Lag Filter Time( 1 ) Factory setting: 0 . 0 0 Range: 0.00 to 10.00 seconds This parameter adds a filter to the PID output to keep it from changing too quickly. The higher the setting, the slower the PID output will change. b 5 - 0 9 : PID Output Selection Factory setting: 0 Range: 0 or 1 Setting 0 (Not Inverted) 1 (Inverted) Description The output of the PID controller will decrease when there is an increase in feedback level. The output of the PID controller will increase when there is an increase in the feedback level. b 5 - 1 0 : PID Output Selection( 1 ) Factory setting: 1 . 0 Range: 0.0 to 25.0 This parameter is a multiplier in the output of the PID controller. Increasing this parameter will make the PID controller more responsive. Be careful not to increase this parameter too much or the drive/system will become unstable. b 5 - 1 1 : PID Output Reverse Selection Factory setting: 0 Range: 0 or 1 Setting 0 1 Description If the PID controller calls for a “negative” speed (reverse), the drive/motor will stop. If the PID controller calls for a “negative” speed (reverse), the drive/motor will run in reverse. All of these parameters are interactive, and will need to be adjusted until the control loop is properly tuned, i.e. stable with minimal steady-state error. A general procedure for tuning these parameters is as follows: 1. Adjust Proportional Gain until continuous oscillations in the Controlled Variable are at a minimum. 2. The addition of Integral Time will cause the steady-state error to approach zero. The time should be adjusted so that this minimal error is attained as fast as possible, without making the system oscillate. 3. If necessary, adjust derivative time to reduce overshoot during startup. The drive’s accel and decel rate times can also be used for this purpose. (1) These parameters are factory set for optimum results for most applications, and generally don’t need to be changed. 5-81 5.36 PID CONTROL Continued E. Feedback Loss Detection Factory setting: 0 b 5 - 1 2 : Feedback Loss Detection Selection Range: 0 to 2 Setting 0 1 2 Description Feedback loss detection is disabled Feedback loss detection is enabled - alarm only (drive continues running). Feedback loss detection is enabled - fault (drive coasts to stop) b 5 - 1 3 : Feedback Loss Detection Level (PID) Factory setting: 0 Range: 0 to 100 % b 5 - 1 4 : Feedback Loss Detection Delay Time (PID) Factory setting: 1 . 0 Range: 0.0 to 25.5 When feedback loss detection is enabled (b 5 - 1 2 = data “1” or “2”), the drive will detect if the feedback signal falls below the b 5 - 1 3 level for more than the b 5 - 1 4 delay time and respond according to the setting of b 5 - 1 2. F. Multi-Function Input Terminals H 1 - 0 1 t h r u H 1 - 0 6 : Multi-function Inputs (Term. 3 thru 8) Data 3 0 : PID Integral Reset By programming data “30” into one of the multi-function parameters (H 1 - 0 1 thru H 1 0 6), the corresponding multi-function input terminal (3 thru 8) will reset the integrator’s value to zero. H 1 - 0 1 t h r u H 1 - 0 6 : Multi-function Inputs (Term. 3 thru 8) Data 3 1 : PID Integral Hold By programming data “31” into one of the multi-function parameters (H 1 - 0 1 thru H 1 0 6), the corresponding multi-function input terminal (3 thru 8) will hold the integrator’s output value. When the contact is closed (on the Multi-Function Input Terminal), whatever value the integrator is outputting will remain the same until the contact is opened. 5-82 5.37 R E S E T CODES: 2-WIRE, 3-WIRE INITIALIZATION A 1 - 0 3 : Parameter Selection / Initialization Factory setting: 0 Data: 0 = No Initialization 1 1 1 0 = User Default Parameter Initialization 2 2 2 0 = 2-Wire Control Initialization 3 3 3 0 = 3-Wire Control Initialization By entering either " 2220 " or " 3330 " into this parameter, a reset to factory configuration (parameter initialization) is accomplished. The parameters which are NOT affected are: A 1 - 0 0 : Language Selection A 1 - 0 2 : Control Method Selection Factory Configuration for 2-Wire Control 3-Wire Control Parameter Terminal H1-01 H1-02 H1-03 H1-04 H1-05 H1-06 3 4 5 6 7 8 E 1 - 0 3 : V/f Pattern Selection o 2 - 0 4 : GPD 515 Capacity " 24 " " 14 " " 3 " " 4 " " 6 " "8 " = = = = = = External Fault " 24 " = External Fault Fault Reset " 14 " = Fault Reset Multi-step Ref. Select 1 " 0 " = FWD/REV Command Multi-step Ref. Select 2 " 3 " = Multi-step Ref. Select 1 Jog Freq. Ref. " 4 " = Multi-step Ref. Select 2 External Base Block " 6 " = Jog Freq. Ref. (N.O. contact) CAUTION Know your application before using either Initialization function of A1-03 . This parameter must be set to " 0 " for Drive mode operation. " 1110 " = User Default Parameter Initialization " 2220 " = Factory 2-Wire Control Initialization (Maintained RUN Contact) " 3330 " = Factory 3-Wire Control Initialization (Momentary START/STOP Contact) Entering either Initialization code resets all parameters to factory settings (except for A1-00, A1-02, o2-04, & E1-03), and automatically returns A1-03 setting to " 0 " (No Initialization). If the GPD 515 is connected for 3-Wire control and this parameter is set to " 2220 " (2-Wire Control Initialization), the motor may run in reverse direction WITHOUT A RUN COMMAND APPLIED. Equipment damage or personal injury may result. When o 2 - 0 3 = 1, the existing parameter settings become default user settings and the " 1110 " initialization option appears in A 1 - 0 3 . When o 2 - 0 3 is not set to " 1 ", this option is not available. Anytime the A 1 - 0 3 parameter is set to " 1110 ", all parameter settings that have been changed return to the default user settings (only 50 parameters may be stored as default settings). This is NOT a Factory Initialization. 5-83 5.38 S L I P COMPENSATION C 3 - 0 1 : Slip Compensation Gain Factory setting: 0 . 0 * Range: 0.0 to 2.5 * Note: Factory setting changes to " 1 . 0 " for Flux Vector and Open Loop Vector control methods. C 3 - 0 2 : Slip Compensation Primary Delay Time Factory setting: 2 0 0 0 * Range: 0 to 10000 ms * Note: Factory setting changes to " 2 0 0 " for Flux Vector and Open Loop Vector control methods. C 3 - 0 3 : Slip Compensation Limit Factory setting: 2 0 0 Range: 0 to 250 % C 3 - 0 4 : Slip Compensation Selection During Regeneration Factory setting: 0 Data: 0 = Disabled 1 = Enabled C 3 - 0 5 : Flux Select Factory setting: 0 Range: 0 or 1 Setting Description 0 Slip Included - Flux is calculated after slip compensation is applied. 1 Slip Excluded - Flux is calculated after slip compensation is applied. This parameter is only available in the open loop vector control method (A 1 - 0 2 = 2). When C 3 - 0 5 is set to 0, the motor will enter the constant horsepower range when motor speed exceeds motor rated synchronous speed. When C 3 - 0 5 = 1, the motor will enter the constant horsepower range when output frequency is equal to the motor rated frequency. C 3 - 0 6 : Output Voltage Limit Factory setting: 0 Range: 0 or 1 Setting Description 0 Disabled - Output voltage limit and slip compensation are disabled above base speed. 1 Enabled - Output voltage limit and slip compensation are enabled above base speed. When the control method is set to open loop vector (A 1 - 0 2 = 2), this parameter enables and disables slip compensation when operating in the constant horsepower region (output frequency is equal to or greater than motor rated frequency). In order to achieve proper slip compensation, output voltage is reduced slightly starting at 90% of motor rated frequency. When the control method is set to flux vector (A 1 - 0 2 = 3), a C 3 - 0 6 setting of “1” will improve torque linearity at and above base speed. 5-84 5.38 S L I P COMPENSATION Continued C 3 - 0 1 Slip Compensation is used to increase motor speed to account for slip; this is accomplished by boosting output frequency, with a corresponding boost in output voltage. Sets the slip compensation gain, in increments of 0.1%. When the gain is " 1.0 ", the output frequency is increased by 1% of the E 1 - 0 6 setting at rated current. A setting of " 0.0 " results in no slip compensation. C 3 - 0 2 & C 3 - 0 3 affect this gain as shown in the block diagram. C 3 - 0 4 determines whether the slip compensation gain will be enabled or disabled during regeneration. SOFT STARTER d2-01 + Fref + d2-02 400 Hz CURRENT DETECTOR INTERNAL FREQUENCY REFERENCE SFS Limit E1-04 x C3-03 E1-06 C3-01 + Delay C3-02 K C3-03 – E1-06 20% E1-04 Output Frequency NOTE: When Fref is less than E1-09 setting, this function is disabled. Slip Compensation Block Diagram EXAMPLE Desired frequency is 45 Hz Motor slip = 2% at full load C3-01 = 2 . 0 Actual output frequency at full load = 45x1.02 = 45.90 Hz 45.90 Hz actual output 2% frequency boost 45 Hz command corresponding voltage boost V f 5-85 5.39 A. S T A L L PREVENTION L 3 - 0 4 : Stall Prevention Selection During Decel L3-04 Setting Function 0 Stall prevention during deceleration disabled. An excessively short deceleration time will generate an overvoltage fault (OV) and the drive will stop. 1 Stall prevention during deceleration enabled (General Purpose). The DC bus voltage level is monitored, and the deceleration rate is automatically extended to prevent an overvoltage condition. This deceleration rate may be longer than the set value (C1-02). 2 Stall prevention during deceleration enabled, auto adjust (Intelligent). By monitoring DC bus voltage, the deceleration rate is automatically adjusted so that deceleration can be completed in the shortest amount of time, regardless of the set deceleration time. 3 Stall prevention during deceleration enabled, with DB resistor. This setting lengthens decel ramp time whenever the drive goes into current limit during a deceleration. Intended to be used when dynamic braking is installed. Note: Not available in the flux vector control method (A1-02 = 3). Stall prevention during deceleration automatically adjusts the deceleration rate while monitoring the DC bus voltage to prevent overvoltage during deceleration. Controls the deceleration time needed to prevent overvoltage fault. FREQUENCY SET DECEL TIME When the motor load is large or decel time is short, actual decel time may be longer than the set value because of stall prevention. B. Factory setting: 1 TIME L 3 - 0 1 : Stall Prevention Selection During Accel Factory setting: 1 Setting Function 0 1 2 Stall prevention during acceleration disabled Stall prevention during acceleration enabled Stall prevention during acceleration enabled, auto adjust 5-86 5.39 S T A L L PREVENTION Continued Factory setting: 1 5 0 Range: 0 to 200 % L 3 - 0 2 : Stall Prevention Level During Accel This parameter determines the actual drive output current level during an acceleration condition. Set in percent of drive rated output current (see Appendix 2). A setting of " 200 " will disable stall prevention during acceleration. During acceleration, if the output current exceeds the value in L 3 - 0 2 , acceleration stops and frequency is maintained. When the output current goes below the value set in L 3 - 0 2 , acceleration resumes. MOTOR CURRENT L3-02 setting t OUTPUT FREQ. In the constant horsepower region [actual output frequency ≥ max. voltage frequency ( E 1 - 0 6 )], the stall prevention level during acceleration is changed by the following formula: t Stall prevention level during = Stall prevention level during accel (CHP) x accel (constant horsepower) (L3-03) C. Max. voltage frequency Actual output frequency L 3 - 0 3 : Stall Prevention Limit During Accel (CHP) Factory setting: 5 0 Range: 0 to 100 % L 3 - 0 5 : Stall Prevention Selection During Running Factory setting: 1 Setting 0 1 2 Function Stall prevention during running disabled Stall prevention during running enabled; uses Decel time 1 ( C1-02 ) Stall prevention during running enabled; uses Decel time 2 ( C1-04 ) L 3 - 0 6 : Stall Prevention Level During Running This parameter determines the actual drive output current level while operating at set speed (frequency). Set in percent of drive rated output current (see Appendix 2). A setting of " 200 " will disable stall prevention during running. Factory setting: 1 6 0 Range: 30 to 200 % MOTOR CURRENT L3-06 setting t During running at set speed, if the output current exceeds the value set in L 3 - 0 6 , the drive will begin to decelerate. When the output current goes below the value set in L 3 - 0 6 , acceleration begins, up to the set frequency. OUTPUT FREQ. t 5-87 5.40 S T O P P I N G METHOD b 1 - 0 3 : Stopping Method Selection Factory setting: 0 Range: 0 to 3 Selects the stopping method suitable for the application. Setting 0 1 2 3 A. Description Deceleration (ramp) to stop Coast to stop Full range DC injection to stop Coast to stop with timer Data 0 : Deceleration to Stop Upon removal of the FWD (REV) Run command, the motor decelerates at the deceleration rate determined by the time set in Decel Time 1 ( C 1 - 0 2 ), and DC injection braking is applied immediately before stop. If the decel time is too short or the load inertia is too large, an overvoltage ( O V ) fault may occur on a stop command — the decel time must be increased. Output Frequency Min. Output Frequency (Frequency at DC Injection Braking Start) ( b2-01 ) (Factory setting: 0.5 Hz) Run Command B. Decel Time 1 ( C1-02 ) ON DC Injection Braking Time at Stop ( b2-04 ) (Factory setting: 0.5 s) OFF Data 1 : Coast to Stop Upon removal of the FWD (REV) Run command, the motor coasts to rest. Output Frequency Drive output is shut OFF when stop command is input Run Command OFF ON 5-88 5.40 C. Continued S T O P P I N G METHOD Data 2 : Full-range DC Injection Stop When a STOP command is issued, there is a 0.5 second time delay, before a DC injection current is applied to two phases of the motor’s stator winding. The duration of DC braking is a time period proportional to b 2 - 0 4 (at 10% output frequency) and the level of output frequency at the time the STOP command is issued. Braking torque is 50-70% of full load motor torque. EXAMPLE b 2 - 0 4 = 0.5 sec (at 10% output) Braking time at Fmax (100% output frequency) = 100% x 0.5 = 5 sec. 10% STOP b2-04 x 10 DC INJECTION BRAKING TIME b2-04 RUN CMD OUTPUT FREQUENCY 0 10% 0.5 sec COASTING 100% OUTPUT FREQUENCY AT TIME OF STOP COMMAND DC BRAKING TIME Full Range DC Injection Braking Stop Sequence D. Data 3 : Coast to Stop With Timer When programmed for coast to stop with timer, a Run command is ignored if issued during the time the motor would normally be decelerating ( C 1 - 0 2 ), or for the minimum base block time ( L 2 - 0 3 ), whichever is longer. Output Frequency Decel Time 1 ( C1-02 ) Accel Time 1 ( C1-01 ) Coasting Run Command ON OFF ON OFF ON Run Command ignored 5-89 5.41 T H E R M A L OVERLOAD PROTECTION E 2 - 0 1 : Motor Rated Current Factory setting: See Table A3-1 Range: 0.01 to 1500.0 A This parameter should be set according to the rated current value shown on the motor nameplate; this value must be within 10-120% percent of the drive rated current (refer to Specifications in Appendices 2 & 3 of this manual). L 1 - 0 1 : Motor Overload Protection Selection Setting Factory setting: 1 Electronic Thermal Characteristics 0 Electronic thermal overload protection disabled 1 Electronic thermal overload protection enabled L 1 - 0 2 : Motor Overload Protection Time Constant Factory setting: 8 . 0 Range: 0.1 to 20.0 min. This parameter sets the electronic thermal overload relay protection time. Actual overload time can be calculated using the time from the overload characteristics curves then multiplying that time by L 1 - 0 2 / 8 . The drive protects against motor overload with a UL-recognized, built-in electronic thermal overload relay. The electronic thermal overload function monitors motor temperature, based on drive output current and time, to protect the motor from overheating. When the electronic thermal overload relay is enabled, an " O L 1 M o t o r O v e r l o a d e d " fault occurs, shutting OFF the drive output and preventing excessive overheating of the motor. When operating with one drive connected to only one motor, an external thermal relay is not needed. When operating several motors with one drive, install a thermal overload relay on each motor. 5-90 5.41 T H E R M A L OVERLOAD PROTECTION Continued E 1 - 0 2 : Motor Selection Factory setting: 0 Range: 0 to 2 Setting Electronic Thermal Characteristics 0 General-purpose motor (TEFC) 1 Blower cooled or totally enclosed non-ventilated (TEBC or TENV) 2 Vector Motor This parameter sets whether a general-purpose or a blower-cooled motor is used. The motor overload detection function operates differently, as shown, for each of these two motor types. Standard Fan Cooled Motor Overload Curve L1-01 = 0 & L2-01 = 8.0 Minutes 40 Hz 0 Hz 60 Hz 10 Hz 20 Hz 5-91 5.41 T H E R M A L OVERLOAD PROTECTION Continued Standard Blower Cooled Motor Overload Curve L1-01 = 1 & L1-02 = 8.0 Minutes ≥ 5.6 Hz 0 Hz Vector Motor Overload Curve L1-01 = 2 & L1-02 = 8.0 Minutes All Frequencies NOTE: If a TEFC motor is going to be run at or near 100% of rated current at frequencies below 30 Hz for an extended period of time, select the blower cooled curve ( E 1 - 0 2 = 1). 5-92 5.42 T O R Q U E COMPENSATION C 4 - 0 2 : Torque Compensation Time Constant Factory setting: See Table A3-2 Range: 0 to 10000 ms This parameter adjusts a time delay for the torque compensation gain. Increase to add torque stability, decrease to improve torque response. C 4 - 0 1 : Torque Compensation Gain [ KT ] Factory setting: 1 . 0 0 Range: 0.00 to 2.50 Sets the torque compensation, in increments of 0.1. When the motor has the same capacity as that of the drive, the gain is 1.0. When a smaller motor is used, the gain should be set to 1.5 (typical). AUTO TORQUE BOOST V/F PATTERN 345 230 PROGRAMMED V/F PATTERN (NO LOAD) 115 14 V 0 0 1.5 HZ 30 60 OUTPUT FREQUENCY ( HZ ) Example of Torque Compensation Operation The calculation of compensated torque uses the following formula: Compensated Value ≈ OUTPUT VOLTAGE ( VAC ) This parameter, in conjunction with E 2 - 0 5 (Motor Line-to-Line Resistance) and E 2 - 0 7 & E 2 - 0 8 (Motor Iron Core Saturation Coefficient 1 & 2), is used by the drive’s automatic torque boost function to match the drive’s output voltage boost to the motor load. Except for the most demanding of high starting torque applications, the factory settings of these parameters will be adequate. The factory settings are programmed to match the performance characteristics of typical AC motors. 460 ( √ 3 • Vac • Iac • Cos Φ ) – WI – Rcable x KT Frequency Where * WI = E 2 - 0 7, E 2 - 0 8 Rcable = E 2 - 0 5 KT = C 4 - 0 1 Φ = Power Factor (calculated by the drive) * Adjusted by Auto-tune feature. 5-93 5.42 T O R Q U E COMPENSATION Continued C 4 - 0 3 : Forward Torque Compensation At Start (Open Loop Vector Only) C 4 - 0 4 : Reverse Torque Compensation At Start (Open Loop Vector Only) C 4 - 0 5 : Torque Compensation At Start Time Constant (Open Loop Vector Only) Factory setting: 0 . 0 Range: 0.0 to 200.0 % Factory setting: 0 . 0 Range: -200.0 to 0.0 % Factory setting: 1 0 Range: 0 to 200 ms Parameters C 4 - 0 3 thru C 4 - 0 5 help to improve the starting / breakaway torque response when using the open loop vector control method (A 1 - 0 2 = 2). The amount of torque applied at start when a forward run is commanded is set by parameter C 4 - 0 3. The amount of torque applied at start when a reverse run is commanded is set by parameter C 4 - 0 4. The amount of time that the torque is applied is controlled by parameter C 4 - 0 5. 5-94 5.43 T O R Q U E CONTROL (COMMAND) NOTE: This function can only be used in Flux Vector control method ( A 1 - 0 2 = 3 ). One of two methods may be used to run the drive in torque control. A 1 . Torque control can be set by programming parameter d 5 - 0 1 . d 5 - 0 1 : Torque Control Selection Factory setting: 0 Setting Control Method 0 Speed Control 1 Torque Control OR A 2 . Torque control can be set by programming a multi-function input terminal for Speed / Torque Control Selection (Data 7 1 ). The drive will be in torque control when the corresponding input terminal is closed. This selection can be delayed by programming d 5 - 0 6 for a delay time. H 1 - 0 1 thru H 1 - 0 6 : Multi-function Input (Term. 3 thru 8) d 5 - 0 6 : Speed/Torque Control Selection Timer Data 7 1 : Speed / Torque Control Selection Factory setting: 0 Range: 0 to 100 ms B. Regardless of which way torque control is selected, the torque reference will be input to the drive at terminals 16 & 17 (Multi-function analog input). H 3 - 0 5 : Multi-function Analog Input (Term. 16) Data 1 3 : Torque Reference The scaling (with factory defaults for gain & bias) is 10V on terminal 16 = 100% of the motor rated torque. 5-95 5.43 C. T O R Q U E CONTROL (COMMAND) Continued d 5 - 0 3 : Speed Limit Selection Factory setting: 1 Range: 1 or 2 d 5 - 0 4 : Speed Limit Factory setting: 0 Range: –120 to +120 % When setting the drive for torque control, a speed limit is required. This speed limit can come from either a programmed value ( d 5 - 0 4 ), or an analog input (Term. 13 or 14). d5-03 Setting 1 2 Speed Limit Source Analog Input (Term. 13 or 14) Programmed Value ( d5-04 ) Programming Required Reference source needs to be set for terminals ( b1-01 = 1 ) AND the drive needs to be set for “Remote” reference (REF light on the Digital Operator needs to be on). and d5-03 (Speed Limit Selection) must be set to “Analog Input”. d5-04 is set as a percentage of the maximum frequency. (NOTE: this value can be set to a negative value by pressing the “up arrow” or “down arrow” keys while the left-most zero is flashing on the Digital Operator display. and d5-03 (Speed Limit Selection) must be set to “Program Setting”. D . Torque compensation can be utilized by programming terminal 14 for Torque Compensation ( H 3 - 0 9 = 14). The analog voltage present on terminal 14 will determine torque compensation value. E. d 5 - 0 2 : Torque Reference Delay Time Factory setting: 0 Range: 0 to 1000 ms This function is used to avoid excessive changes in torque, which may be caused by abnormal resonance when the torque reference changes rapidly. TORQUE REF. (from Term. 16) 1 1 + sT TORQUE REF. d5-02 F. d 5 - 0 5 : Speed Limit Bias Factory setting: 1 0 Range: 0 to 120 % Sets bias value for speed limit (torque control mode only) as a percentage of maximum frequency. 5-96 5.43 G. Continued T O R Q U E CONTROL (COMMAND) Simplified block diagram: TORQUE H3-01 or H3-09 = 14 COMPENSATION (TCMP) Term. 14 Φ TORQUE LIMIT TORQUE REFERENCE (TREF) H3-05 or H3-09 = 14 + 1 1 + ST Term. 16 + Iq + T = d5-02 SPEED LIMIT (SLIM) SFS Programmed Value ( d5-04 ) or Term. 13 MOTOR SPEED d5-05 SPEED LIMITING CIRCUIT The figure below shows the relationship between speed, speed limit, torque, and torque limit. (+) Torque L7-04 Speed Limit Reverse Regenerative Torque Limit Torque Reference d5-05 Speed Limit Bias d5-05 Speed Limit Bias (+) Speed (-) Speed Slope is proportional to C5-01 (-) Torque 5-97 L7-03 Forward Regenerative Torque Limit 5.44 T O R Q U E DETECTION Torque detection is used to compare drive rated output current with the overtorque detection level. When the output current is equal to or greater than the defined level, an overtorque condition exists. This will be indicated as an " OL3 " fault on the Digital Operator. This feature can be selected to operate over a wide range of conditions. A. L 6 - 0 1 : Torque Detection Selection 1 L 6 - 0 4 : Torque Detection Selection 2 Factory setting (each): 0 These parameters determine whether the torque detection function of the drive is enabled, under what conditions it will detect for overtorque, and what operation it will perform after detecting an overtorque. Setting Torque Detection 0 Disabled —— 1 Enabled Continues Only at set frequency 2 Enabled Continues At all times except during stopping or DC injection braking 3 Enabled Coast to stop Only at set frequency 4 Enabled Coast to stop At all times except during stopping or DC injection braking — — — B. Operation After Overtorque Detection Detection Condition —— For overtorque detection during accel or decel, set to " 2 " or " 4 ". For continuous operation after overtorque detection, set to " 1 " or " 2 ". During detection, the Digital Operator displays and “ O L 3 ” alarm (blinking). To stop the drive at an overtorque detection fault, set to " 3 " or " 4 ". At detection, the Digital Operator displays an " O L 3 " fault. L 6 - 0 2 : Overtorque Detection Level 1 L 6 - 0 5 : Overtorque Detection Level 2 Factory setting (each): 1 5 0 Range (each): 0 to 300 % These are the reference points for determining that an overtorque condition exists. Set as a percent of drive rated current (see Appendix 2). C. L 6 - 0 3 : Overtorque Detection Time 1 L 6 - 0 6 : Overtorque Detection Time 2 Factory setting (each): 0 . 1 Range (each): 0.0 to 10.0 seconds Determines how long an overtorque condition must exist before another event will occur, e.g. coast to stop, multi-function output change of state, or " O L 3 " warning or fault display. 5-98 5.44 D. T O R Q U E DETECTION Continued H 3 - 0 5 : Multi-function Analog Input (Term. 16) Data 7 : External Overtorque Detection Level Adjustment The multi-function analog input at terminal 16 may be configured to allow analog control of the overtorque detection level. When this function is programmed into H 3 - 0 5 , the internal overtorque detection level ( L 6 - 0 2 ) is disabled. 1R drive/G5 15 +15V 16 0-10V (20 KΩ) OVERTORQUE DETECTION LEVEL 17 C 200% OVERTORQUE DETECTION LEVEL 0% 0V E. 10V VOLTAGE REFERENCE H 2 - 0 1 : Multi-function Output (Term. 9 & 10) H 2 - 0 2 : Multi-function Output (Term. 25-27) H 2 - 0 3 : Multi-function Output (Term. 26-27) Data B : Overtorque Detection A contact, or two open collector outputs, can be programmed to change states during an overtorque detection condition. 5-99 5.44 T O R Q U E DETECTION Continued EXAMPLE OF OVERTORQUE DETECTION L6-01 L6-02 L6-03 H2-01 setting: 2 — setting: 110 % — setting: 1.0 s — setting: B — TORQUE REFERENCE Detect during run, energize multi-function output, display alarm Level at which torque detection is sensed Time delay before overtorque event occurs "Torque Detection 1" multi-function output (normally open) 110% 100% 0 0.5 sec 60 Hz MOTOR SPEED 0 RUN SIGNAL CONTACT OUTPUT (TORQUE DETECTION 1) TERM. 9 & 10 Torque Detection Timing Diagram 5-100 1 sec 5.45 A. T O R Q U E LIMIT L7-01 L7-02 L7-03 L7-04 : : : : Forward Reverse Forward Reverse Torque Limit Torque Limit Regenerative Torque Limit Regenerative Torque Limit Factory setting (each): 2 0 0 Range (each): 0 to 300 % These parameters provide the ability to limit the amount of torque produced by the motor in all four quadrants of operation: FWD motoring, REV motoring, FWD regen, and REV regen. The torque limit functions as a torque current reference limit. Torque limit is active in both speed mode and torque mode. EXAMPLE: L7-01 L7-02 L7-03 L7-04 Forward Reverse Forward Reverse Torque Limit Torque Limit Regenerative Regenerative = 150 % = 150 % Torque Limit = 2 0 % Torque Limit = 2 0 % FWD Regen Torque Lim. = 20% REV Regen Torque Lim. = 20% FWD. RUN REV. RUN H1-06 : 7 (Accel/Decel Time Selection 1) C1-03 (5 sec) SPEED FEEDBACK: Sfb. SPEED REFERENCE: Sref. C1-01 (15 sec) C1-02 (10 sec) Sfb. C1-04 (7.5 sec) C1-02 C1-03 C1-04 Sref. Sref. C1-01 Sfb. During regeneration, the regeneration torque limits have been exceeded, thus the actual speed (Sfb) doesn’t follow the speed reference (Sref). This example also demonstrates the accel/decel selection 1 ( H 1 - 0 6 data 7 ) . 5-101 5.45 B. T O R Q U E LIMIT Continued H 3 - 0 5 : Multi-function Analog Input 1 Selection (Term. 16) Data 1 0 : FWD Torque Limit The multi-function analog input at terminal 16 may be configured to allow analog control of the torque limit for both FWD & REV modes. However, the analog reference controls both FWD torque limit & REV regen torque limit. 1R H3-05 = 10 GPD 515/G5 * 15 +15V 16 0-10V (20K Ω) TORQUE LIMIT FWD TORQUE LIMIT 100% 0% 17 –10V 0V 10V C MULTI-FUNCTION ANALOG INPUT * 1R is a calibration pot only. NOTE: A minimum priority circuit is associated with the torque limit function, which means that the lowest value torque limit setting will have priority. EXAMPLE: Forward Torque Limit FWD Torque Limit L7-01 = 8 0 % (Term. 16) = 100% (10V) The L 7 - 0 1 value will have priority over the analog reference value. Data 1 1 : REV Torque Limit The multi-function analog input at terminal 16 may be configured to allow analog control of the torque limit for both FWD & REV modes. However, the analog reference controls both REV torque limit & FWD regen torque limit. 1R H3-05 = 11 GPD 515/G5 * 15 +15V 16 0-10V (20K Ω) TORQUE LIMIT REV TORQUE LIMIT 100% 0% 17 –10V C 0V 10V MULTI-FUNCTION ANALOG INPUT * 1R is a calibration pot only. NOTE: A minimum priority circuit is associated with the torque limit function, which means that the lowest value torque limit setting will have priority. 5-102 5.45 T O R Q U E LIMIT Continued Data 1 2 : Regenerative Torque Limit The multi-function analog input at terminal 16 may be configured to allow analog control of the torque limit for both FWD & REV modes. However, the analog reference controls both FWD torque limit & REV regenerative torque limits. 1R H3-05 = 12 GPD 515/G5 * 15 +15V 16 0-10V (20K Ω) TORQUE LIMIT REGEN TORQUE LIMIT 100% 0% 17 –10V C 0V 10V MULTI-FUNCTION ANALOG INPUT * 1R is a calibration pot only. NOTE: A minimum priority circuit is associated with the torque limit function, which means that the lowest value torque limit setting will have priority. Data 1 3 * : FWD & REV Torque Limit * NOTE: When H 3 - 0 5 is set for " 1 3 ", Terminal 16 is a torque limit ONLY if speed mode is selected ( d 5 - 0 1 = 0 ). If d 5 - 0 1 = 1 (torque mode), Terminal 16 will be a torque reference. Data 1 5 : FWD & REV Torque Limit The multi-function analog input at terminal 16 may be configured to allow analog control of the torque limit for both FWD & REV modes. However, the analog reference controls both FWD & REV torque limits, and the FWD & REV regenerative torque limits. H3-05 = 15 1R GPD 515/G5 * 100% 15 +15V TORQUE LIMIT 16 0-10V (20K Ω) TORQUE LIMIT 0% 0V 17 10V C * 1R is a calibration pot only. –100% MULTI-FUNCTION ANALOG INPUT NOTE: A minimum priority circuit is associated with the torque limit function, which means that the lowest value torque limit setting will have priority. 5-103 5.45.1 TWO MOTOR OPERATION E 3 - 0 1: Control Method Selection (Motor 2) Setting 0 1 2 3 Parameter E4-01 E4-02 E4-03 E4-04 E4-05 E4-06 E4-07 Factory setting : 2 Range : 0 to 4 Description V/f control V/f with PG feedback Open loop vector Flux vector Description Maximum Output Frequency (Motor 2) Maximum Voltage (Motor 2) Base Frequency (Motor 2) Mid. Output Frequency (Motor 2) Mid. Output Voltage (Motor 2) Min. Output Frequency (Motor 2) Min. Output Voltage (Motor 2) Factory Settings 230V Ratings 460V Ratings 600V Ratings 60.0 Hz 60.0 Hz 60.0 Hz 230.0 V 460.0 V 575.0 V 60.0 Hz 60.0 Hz 60.0 Hz 3.0 Hz 3.0 Hz 3.0 Hz 12.6 V 25.3 V 36.6 V 0.5 Hz 0.5 Hz 0.5 Hz 2.3 V 4.6 V 6.5 V These seven parameters define the V/f pattern for motor 2. The illustration below shows how these parameters relate to each other in establishing the V/f pattern. Vmax (E4-02) OUTPUT VOLTAGE Va (E4-05) Vmin (E4-07) Fmin Fa Fbase Fmax (E4-06) (E4-04) (E4-03) (E4-01) OUTPUT FREQUENCY Parameter E 3 - 0 1 determines which control method the drive will use when motor 2 is selected. If E 3 - 0 1 is set to a 2 or a 3, the second motor needs to be auto-tuned. First select motor 2 (via a multi-function input) then run the auto-tuning routine as described in Section 2.2A or 2.2B. Parameters E 4 - 0 1 thru E 4 - 0 7 and E 5 - 0 1 thru E 5 - 0 6 are set when an auto-tune is executed on motor 2. If auto-tuning is not possible, use section 2.4 and the table below to manually calculate and enter the motor parameters. Parameter E5-01 E5-02 E5-03 E5-04 E5-05 E5-06 Description Motor Rated Current (Motor 2) Motor Rated Slip (Motor 2) Motor No-load Current (Motor 2) Number of Motor Poles (Motor 2) Motor Line-to-line Resistance (Motor 2) Motor Leakage Inductance (Motor 2) Set by Auto-Tune? Yes Yes Yes Yes Yes Yes 5-104 Equivalent Motor 1 Parameter E2-01 E2-02 E2-03 E2-04 E2-05 E2-06 5.45.1 TWO MOTOR OPERATION Continued H 1 - 0 1 t h r u H 1 - 0 6 : Multi-function Inputs (Term. 3 thru 8) Data 1 6 : Motor 2 Select This function allows the drive to control two different motors at different times. When a multi-function input is set to a data of “16”, two different sets of motor parameters can be selected with a contact closure. Multi-Function Input Term. Open (Motor 1) Closed (Motor 2) Control Method Setting Parameter A1-02 E3-01 V/f Pattern Parameters E1-04 thru E1-13 E4-01 thru E4-07 Motor Parameters E2-01 thru E2-09 E5-01 thru E5-06 The table above illustrates which parameters are used when motor 1 or motor 2 is selected. The drive needs to be in the stop condition before the multi-function input is opened or closed, otherwise a “Motor Running” warning will be displayed. H 2 - 0 1 t h r u H 2 - 0 3 : Multi-function Outputs (Term. 9 & 10, 25, 26, & 27) Data 1 C : Motor 2 Selected When a multi-function output terminal is programmed to a data of “1C”, that output will close whenever motor 2 is selected. As shown in the example below, a multi-function input selects between motor 1 and motor 2. The multi-function output will only change states when the drive is in the stopped condition in order to prevent internal drive damage. 5-105 5.46 U S E R PARAMETERS A 2 - 0 1 t h r u A 2 - 3 2 : User Select Parameters Data: Programmable (see below) This function allows the user to select an exclusive list of parameters, providing a customized access level. When the Access Level ( A 1 - 0 1 ) is set to "Advanced", the "Function A2 User Constants" option will appear in the top level of the menu. The parameters desired for custom access are entered into A 2 - X X parameters. After any parameters have been programmed, the "User Program" option appears in the choice of Access Levels. Choosing this option will allow only those parameters programmed in A 2 - X X to be accessed in "Programming". Up to 32 parameters may be programmed. To add parameters to or delete parameters from A 2 - X X , change the Access Level back to Advanced. o 2 - 0 3 : User Parameter Default Value Factory setting: 0 Range: 0 to 2 Setting Description 0 Disabled 1 Set Default 2 Clears all This parameter is used to store settings as initialization values. Set all parameters to the user-defined default values, then set o 2 - 0 3 to "1"; each changed parameter value is then accepted and stored as its initialization value. Up to 50 parameters may have data stored as their new (user-defined) initialization value. "User Initialize" becomes available in the Initialize Parameter option ( A 1 - 0 3 ). Setting this parameter to "1110" resets all settings to the user-defined defaults, rather than to factory defaults. 5.47 V/f PATTERN - STANDARD E 1 - 0 3 : V/f Pattern Selection This parameter is factory preset to " F ". Table 5-4 describes 14 other preset patterns, one of which may be better suited for your specific application and load characteristics. However, if none of these patterns are suitable, this parameter can be set to " F " ( V / f pattern - custom). The exact pattern is then defined by the settings of E 1 - 0 4 thru E 1 - 1 0 , described in paragraph 5.48, V/f Pattern – Custom. 5-106 Table 5-4. APPLIAPPLICATION CATION G E N E R A L SPECIFICATION SPECIFICATION E1-03 Sn-02 DATA DATA Standard (Preset) V/f Patterns V/f PATTERN V/f PATTERN (NOTE 3) (NOTE 3 CATION (V) 230 P U R P O S E 50Hz H I G H 0 17.2 11.5 50 (Hz) 0 1.3 2.5 60Hz 60Hz Saturation 50Hz Saturation 1 (V) 230 2 2 3 60 72(Hz) 0 1.8 3.6 V A R I A B L E T O R Q U E Variable Torque 1 4 (V) 230 5 57.5 4 40.2 Variable Torque 2 ❋ 60Hz Variable Torque 1 5 11.5 9.2 0 1.3 50 (Hz) 25 (V) 230 50Hz Starting Torque Low Starting Torque High 60Hz Starting Torque Low Starting Torque High 50 60 (Hz) 0 1.5 3 17.2 11.5 50Hz T O R Q U S E T A R T I N G 1, F 17.2 11.5 (V) 230 72Hz APPLIAPPLICATION SPECIFICATION SPECIFICATION DATA C O N S T A N T H O R S E P O W E R 6 O P E R A T I O N E1-03 Sn-02 DATA V/f PATTERN V/f PATTERN (NOTE 3) (NOTE 3) (V) 230 8 9 8 26.4 20.7 16.1 13.8 9 A 50 (Hz) 0 1.3 2.5 (V) 230 b B A 26.4 20.7 14.9 60 (Hz) 0 1.5 3 (V) 230 90Hz C 17.2 11.5 0 2.3 4.5 120Hz D 60 90 (Hz) (V) 230 40.2 20.7 0 3 6 60 120 (Hz) (V) 230 180Hz E 7 57.5 6 40.2 Variable Torque 2 7 34.5 28.9 11.5 9.2 0 1.5 25 60 (Hz) 0 4.5 6 60 NOTES: ✵ Consult Yaskawa for assistance when these settings are desired (typically used for blowers, centrifugal pumps, and fans). 1. The following conditions must be considered when selecting a V/f pattern: – Pattern matches the voltage-frequency characteristics of the motor. – Maximum motor speed. 2. V/f pattern for high starting torque should be selected for: – Wiring distance. – Large voltage drop at start. – AC reactor connected to drive input or output. – Use of motor rated below drive max. output. 3. Patterns shown are for 230V input; for other input, multiply all (V) values by (VIN/230). i.e., for 460V input, multiply by 460/230 = 2. For 575V input, multiply by 575=2.5 230 5-107 (Hz) 180 5.48 A. V/f PATTERN - CUSTOM Factory Setting: 2 3 0, 4 6 0 or 5 7 5 V E 1 - 0 1 : Input Voltage Setting Range: 155 to 255 V (230V ratings) 310 to 510 V (460V ratings) 445 to 733 V (600V ratings) This parameter should be set to match the rated (nominal) input voltage. Initial Voltage Values 230V RATINGS 460V RATINGS 600V RATINGS B. E1-04 E1-05 E1-06 E1-07 E1-08 E1-09 E1-10 E1-11 E1-12 E1-13 : : : : : : : : : : Maximum Output Frequency Maximum Voltage . . . . . . . Base Frequency Mid. Output Frequency A Mid. Output Voltage A . . . . Min. Output Frequency Min. Output Voltage . . . . . . Mid. Output Frequency B Mid. Output Voltage B . . . . Base Voltage . . . . . . . . . . . ...... 230.0 V 460.0 V 575.0 V ...... 12.6 V 25.3 V 36.6 V ...... 2.3 V 4.6 V 6.5 V ...... ...... 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V These ten parameters define the custom V/f pattern, o n l y i f E 1 - 0 3 i s s e t t o " F " (see paragraph 5.47). The illustration below shows how these constants relate to each other in establishing the custom V/f pattern. Vmax ( E1-05 ) VB ( E1-12 ) Vbase ( E1-13 ) OUTPUT VOLTAGE VA ( E1-08 ) Vmin ( E1-10 ) Fmin ( E1-09 ) FA ( E1-07 ) Fbase ( E1-06 ) FB ( E1-11 ) OUTPUT FREQUENCY V/f Characteristics Set by E1-04 thru E1-10 5-108 Fmax ( E1-04 ) 5.48 V/f PATTERN - CUSTOM Continued NOTE: To establish a V/f pattern with a straight line from Fmin to Fbase, set FA = Fmin, FB = 0.0 Hz, and Vbase = 0.0 V. The settings of VA , VB and Vbase are then disregarded and do not affect the V/f pattern. IMPORTANT The parameter settings are checked whenever power is applied to the drive, or each time the ENTER key is pressed while in the Program mode. A parameter set value failure ( OPE5 ) will occur if any part of the following relationship among E 1 - 0 4 thru E 1 - 1 3 is not TRUE: Fmax ≥ FB ≥ Fbase ≥ FA ≥ Fmin (unless FA or FB = 0.0) 5-109 5.49 ZERO-SERVO CONTROL NOTE: This function can only be used in Flux Vector control method ( A 1 - 0 2 = 3 ). A. H 1 - 0 1 thru H 1 - 0 6 : Multi-function Input (Term. 3 thru 8) Data 7 2 : Zero Servo Command (for Speed control mode only) By programming data " 72 " into one of the multi-function input parameters ( H 1 - 0 1 thru H 1 - 0 6 ), one of the multifunction input terminals (3 thru 8) becomes a zero-servo control selection input. When the input terminal (i.e. external contact) is open, the zero-servo function is disabled, and when the contact is closed, the zero-servo function is enabled. GPD 515/G5 ZERO SERVO o o 8 11 0V The purpose of the zero-servo function is to provide position control capability at zero speed. When zero-servo is enabled, and the actual speed is less than the DC Injection Start Frequency ( b 2 - 0 1 ) , the shaft position is maintained by monitoring the PG feedback pulses, and correcting the position error. However, this function doesn’t have the same capabilities of a position controller, because there is no marker pulse feedback. Therefore, it will not stop in the same position every time the servo function is enabled. CAUTION Applications that require decelerating large inertia loads in very short decel times may cause overshoots, and a possible runaway condition, causing equipment damage. Adjustment of zero-servo gain ( b9-01) may be required. Setting b9-01 to " 0 " may correct a runaway condition. b 2 - 0 1 : DC Injection Braking Start Frequency Factory setting: 0 . 5 Range: 0.0 to 10.0 Hz The speed level at which the zero-servo function is enabled is determined by b 2 - 0 1 (DC Injection Braking Start Frequency), and the closure of the multi-function input. This function also determines operation at zero speed. 5-110 5.49 B. Continued ZERO-SERVO CONTROL b 9 - 0 1 : Zero-Servo Gain Factory setting: 5 Range: 0 to 100 This function provides an adjustment for the position loop gain. CAUTION The higher the gain, the better the response. However, too high a gain can cause hunting or overshoot, and possible runaway condition. DC Injection Braking Start Freq. ( b2-01 ) Speed Load on Zero Servo Position Error position loop speed loop (zero-servo) Zero-Servo Timing C. b 9 - 0 2 : Zero-Servo Completion Width Factory setting: 1 0 Range: 0 to 16383 pulses H 2 - 0 1 thru H 2 - 0 3 : Multi-function Output (Term. 9 & 10; 25; 26) Data 3 3 : Zero-Servo Completed (See paragraph 5.33) The function of b 9 - 0 2 is to set the number of pulses used for the multi-function output terminals. During zero-servo, the multi-function output will be closed (ON) until the number set into b 9 - 0 2 has been completed. After the number of pulses have been completed, the multi-function output changes to the open (OFF) state. 5-111 5.50 Z E R O SPEED CONTROL NOTE: This function can only be used in Flux Vector control method ( A 1 - 0 2 = 3 ). A. b 1 - 0 5 : Zero Speed Operation Factory setting: 0 Range: 0 to 3 The setting of this parameter determines which Zero Speed mode is enabled (see figures on following pages). Setting Description 0 Run at Frequency Reference 1 STOP 2 Run at Minimum Frequency 3 Run at Zero RPM E 1 - 0 9 : Minimum Output Frequency Factory setting: 0 . 0 * Range: 0.0 to 400.0 Hz * Note: If control method is anything other than Flux Vector ( A 1 - 0 2 = 3 ), the Factory Setting is 0 . 5 This parameter sets the speed reference level at which Zero Speed mode operation will activate, in accordance with the selection programmed in b 1 - 0 5 (see figures on following pages). b1-05 = 0 b1-05 = 1 or 3 A SPEED REF. 0V A/D SOFT START (S-CURVE) b1-05 = 2 + ASR – E1-09 B SPEED FEEDBACK + – E1-09 SPEED REF. A OUTPUT OF A/D CONVERTER B INPUT TO S-CURVE E1-09 TIME ASR OUTPUT WITH ANALOG INPUT When the Speed Reference input is an analog signal, Zero Speed mode operation over long periods of time will cause the output to drift. 5-112 5.50 Z E R O SPEED CONTROL Continued b 1 - 0 5 : 0 Run at Frequency Reference E 1 - 0 9 : (Minimum Output Frequency) ineffective RUN / STOP RUN STOP SPEED REFERENCE INTERNAL SPEED REF ZERO SPEED CONTROL ZERO SPEED CONTROL ACTUAL SPEED INTERNAL RUN RUN STOP b2-04 DC Injection Braking Time at Stop b 1 - 0 5 : 1 STOP E 1 - 0 9 : (Minimum Output Frequency) effective 5-113 5-114 5.50 Z E R O SPEED CONTROL Continued b 1 - 0 5 : 2 Run at Minimum Frequency E 1 - 0 9 : (Minimum Output Frequency) effective RUN / STOP RUN STOP E1-09 SPEED REFERENCE E1-09 INTERNAL SPEED REF ZERO SPEED CONTROL ZERO SPEED CONTROL ACTUAL SPEED INTERNAL RUN RUN STOP b2-04 DC Injection Braking Time at Stop 5-115 5.50 Z E R O SPEED CONTROL Continued b 1 - 0 5 : 3 Run at Zero RPM E 1 - 0 9 : (Minimum Output Frequency) effective RUN / STOP RUN STOP E1-09 SPEED REFERENCE INTERNAL SPEED REF INTERNAL RUN RUN b2-04 DC Injection Braking Time at Stop ZERO SPEED CONTROL ACTUAL SPEED 5-116 STOP ZERO SPEED CONTROL Section 6. FAULT INDICATION & TROUBLESHOOTING 6.1 GENERAL A failure in the GPD 515/G5 can fall into one of two categories, Alarm or Fault. A blinking "Alarm" indication is a warning that a drive trouble condition will soon occur, or that a programming error has been made. The drive will continue to operate during an "Alarm" indication. A blinking "Minor Fault" indication is displayed during less serious faults, or when a problem exists in the external circuitry. The drive will continue to operate, and a "Minor Fault" contact will be closed if a multi-function output is programmed for the condition. A steady "Major Fault" indication is displayed when the drive’s Fault relay has tripped. The motor coasts to a stop, and a fault signal output is present at control circuit terminals 18 - 20. Table 6-1. Fault Indication and Details DIGITAL OPERATOR INDICATION DISPLAY DESCRIPTION (DISPLAY) FAILURE INDICATION ITEM DESCRIPTION DETAILS Communication error while drive is set for Run Command and/or Frequency Reference from Serial Communication card. TYPE (Note 1) BUS Option Com Err Communication Option Card error CALL Serial Com Call SI-B communication error Control data was not received when power supply was turned on. A CE Memobus Com Err Communication error Control data was not received for 2 seconds after initial communication. M CF Out of Control Motor out of control Drive cannot determine speed of motor – Open Loop Vector Control Method ( A1-02 = 2) only. (Note 3) M CPF00 COM-ERR (OP & INV) Control circuit fault 1 Communication between Digital Operator and drive was not established within 5 seconds after power was applied, or an internal hardware or software fault was detected on power-up. (Note 3) M CPF01 COM-ERR (OP & INV) Control circuit fault 2 Communication errors between the Digital Operator and drive occurred for over 2 seconds after communication was last established, or an internal hardware or software fault occurred after power-up. M (Note 3) 6-1 A (Note 2) Table 6-1. Fault Indication and Details – Continued DIGITAL OPERATOR DISPLAY CPF02 BB Circuit Failure CPF03 EPROM Error CPF04 Internal A/D Err CPF05 External A/D Err CPF06 Option Error DESCRIPTION Baseblock circuit fault DETAILS Drive failure. Replace Control card. EPROM fault Internal A/D fault External A/D fault Option card connection failure Check option card connection. Option card failure. CPF21 Option CPU down Communication option card self-diagnostic error. Communication option card failure. CPF22 Option Type Err Communication option card Model code error. CPF23 Option DPRAM Err Communication option card DPRAM error. Speed deviation E - 15 SI - F/G Com Err SI - F/G Communications Error A communications error occurred and b1-01=3 and/or b1-02=3. Both FWD and REV commands were applied simultaneously Drive is in “temporary” Ramp to Stop condition; one input command must be removed to resume operation. Deviation between speed reference and speed feedback exceeded the deviation level ( F1-10 & F1-11 ). Stop mode selection possible ( F1-04 ). EF0 Opt External Flt External fault input from Check communication option card connection and Communication option card. signal. EF3 External Fault 3 External fault signal at terminal 3 External fault signal at terminal 4 M (Note 3) DEV Speed Deviation EF4 External Fault 4 M (Note 3) Option card (AI-14B) A/D converter malfunction. EF External Fault M (Note 3) A/D converter fault in Analog Speed Reference card CPF20 Option A/D Error TYPE (Note 1) M m (Note2) M (Note2) m M (Note 2) A fault condition has occurred in the external M circuit(s) monitored by the contact providing input to (Note 2) the indicated terminal. Stop mode selection possible ( H1-01 thru H1-06 ). (See Section 5.17) (Note 3) 6-2 Table 6-1. Fault Indication and Details – Continued DIGITAL OPERATOR DISPLAY DESCRIPTION DETAILS TYPE (Note 1) EF5 External Fault 5 External fault signal at terminal 5 M A fault condition has occurred in the external circuit(s) monitored by the contact providing input to (Note 2) the indicated terminal. EF6 External Fault 6 External fault signal at terminal 6 Stop mode selection possible ( H1-01 thru H1-06). (See Section 5.17) EF7 External Fault 7 External fault signal at terminal 7 (Note 3) EF8 External Fault 8 External fault signal at terminal 8 SI-F / G Communications Error A communications error occurred and b1-03 = 3 and/or b1-02 = 3. M (Note 2) EPROM write-in fault drive failure. Cycle power, then attempt to initialize. Replace Control card. m PID Feedback Reference Loss PID feedback reference loss detection is enabled (b5-12 = 1 or 2) and the PID feedback input is less than the PID feedback loss detection level (b5-13) for longer than the PID feedback loss detection time (b5-14). Ground fault Drive output ground current exceeded 50% of driverated current. M Drive output has open phase Problem in drive-to-motor wiring. Enable/disable with L8-07. M Overcurrent Drive output current exceeded 200% of drive rated current. (Note 3) M OH Heatsnk Overtemp Cooling fin overheat Heatsink fin temperature exceeded the setting of L8-02 . (Note 3) OH1 Heatsnk MAX Temp Drive overheat Heatsink fin temperature exceeded 105˚C (221˚F) (Note 3), or internal cooling fan has failed. M Drive overheat Pre-alarm A multi-function input (H1-01 to H1-06) is programmed for OH2 Alarm Signal (data “B”) and the corresponding input terminal is closed. A Motor overload Protects the motor. Motor thermal overload protection has tripped. L1-02 has been exceeded (initial value: 150% for 60 sec.). (Note 3) M E-10 SI-F / G CPU Down ERR EPROM R/W Err FbL Feedback Loss GF Ground Fault LF Output Pha Loss OC Overcurrent OH2 Over Heat 2 OL1 Motor Overloaded 6-3 m (Note 2) m (Note 2) Table 6-1. Fault Indication and Details – Continued DIGITAL OPERATOR DISPLAY DESCRIPTION DETAILS TYPE (Note 1) M Drive overload Protects the drive. Drive overload protection has tripped. Overtorque detect 1 Output current exceeds Overtorque Detection Level 1 ( L6-02 ). (Note 2) Overtorque detect 2 Output current exceeds Overtorque Detection Level 2 ( L6-05 ). (Note 2) Drive capacity selection fault o2-04 has been changed from the correct factory setting value. Refer to Table A3-1. A OPE02 Limit Parameter set out of range One or more parameter values are not within the allowable setting range. A OPE03 Terminal Multi-function input setting fault H1-01 thru H1-06 (multi-function input)-2 or more parameters are set to the same data (other than " F " and " FF "). See paragraph 5.32. A Option card selection error Frequency reference and/or run source is set for option card (b1-01=3 and/or b1-02=3), but no option card is connected. A PG-X2 card not installed Control method set to Flux Vector or V/F with PG, and no PG-X2 card is installed. A Multi-function analog input selection error Both multi-function analog inputs (H3-05 and H3-09) have been programmed for the same data (except 1F) OR an AI-14B option card is connected, the drive is programmed for 3-channel individual (F2-01=0), and a multi-function input is programmed for Option/Inverter Selection (H1-01 to H1-06=2). A Selection Parameter error A parameter has been changed that is not available in the present Control Method. Example: H1-08=72 (Zero Servo Command) is set while the drive is in Flux Vector Control (A1-02=3), then the Control Method is changed to Open Loop Vector (A1-02=2). A OPE10 V/F Ptrn Setting V/f data setting fault Occurs when the custom V/f pattern does not meet the following criteria: ( E1-04 ) ≥ ( E1-06 )> ( E1-07 ) ≥ ( E1-09 ) A OPE11 CarrFrq/ON-Delay Carrier frequency parameter(s) set out of range Occurs when the carrier frequency parameters are set as follows: ( C6-01 ) > 5 kHz and ( C6-02 ) ≤ 5 kHz;( C6-03 ) > 6 and ( C6-01 ) < ( C6-02 ) A Operator disconnected Digital Operator has been disconnected from drive while in Run mode. OL2 Inv Overloaded OL3 Overtorque Det 1 OL4 Overtorque Det 2 OPE01 kVA Selection OPE05 Sequence Select OPE06 PG Opt Missing OPE07 Analog Selection OPE08 Terminal OPR Oper Disconnect 6-4 M (Note 2) Table 6-1. Fault Indication and Details – Continued DIGITAL OPERATOR DISPLAY OS Overspeed OV DC Bus Overvolt PF Input Pha Loss PGO PG Open PUF DC Bus Fuse Open RH DynBrk Resistor RR DynBrk Transistor SC Short Circuit SVE Zero Servo Fault UV DC Bus Undervolt UV1 DC Bus Undervolt UV2 CTL PS Undervolt UV3 MC Answerback DESCRIPTION Motor overspeed DETAILS Motor speed exceeds overspeed level ( F1-08 & F1-09 ). Stop mode selection possible ( F1-03 ). M (Note 2) (Note 3) Overvoltage Detection level: Approx. 400VDC for 230V rated unit; Approx. 800V for 460VDC rated unit; approx 1050 VDC for 600V rated unit. (Note 3) M drive input phase missing Incoming power supply has an open phase, or a large imbalance exists between L1, L2 & L3.Enable/disable with L8-05 . M PG cable wires are disconnected Pulse generator is disconnected from the PG-X2 card (Terminal TA1). Fuse blown DC fuse has cleared. Check for short circuit in output circuitry. (Note 3) M Braking resistor overheat Braking resistor unit temperature exceeds the allowable value. (Heatsink-mount resistor only, and only if L8-01=1). M Braking transistor failure Braking transistor failure. M Short circuit on drive output terminals Very low impedance on output of drive. Check for correct motor wiring / capacity. M Zero Servo fault Shaft position changed by more than 500,000 revolutions during zero servo operation. M Momentary power loss Low voltage has been detected, but momentary power loss ride-thru is enabled ( L2-01 ), and momentary power loss ride-thru time ( L2-02 ) has not yet been exceeded. (Note 3) m Main circuit undervoltage Occurs 2 seconds after detection of low voltage. Detection level: approx 190VDC for 230V rated unit; approx 380VDC for 460V rated unit; approx 546 VDC for 600V rated unit. (Note 3) A Control circuit undervoltage Control circuit voltage is low during operation. A Main contactor fault Main circuit magnetic contactor (soft charge contactor) does not operate correctly. A NOTES: 1. 2. 3. TYPE (Note 1) A = Alarm; m = Minor Fault; M = Major Fault. The stop mode, and therefore the fault type (alarm, minor or major), is selectable. See section 6.4 for flowcharts to use in troubleshooting these fault conditions. 6-5 M (Note 2) 6.2 AUTO-TUNING FAULTS & CORRECTIVE ACTIONS DIGITAL OPERATOR DISPLAY INDICATION DESCRIPTION CORRECTIVE ACTION Tune Aborted Data Invalid Motor data is not correct Tune Aborted Resistance Line-to-line resistance not within tolerance Tune Aborted No-Load Current • • Check the input data. Check the drive and motor capacities. • • Check the input data. Check the motor wiring. • • Increase acceleration time ( C1-01 ). Increase torque limit values ( L7-01 , -02 ) if they are reduced from factory settings. Uncouple the motor from the load. No-load current (magnetizing current) not within tolerance Tune Aborted Sat Coef 1 Iron core saturation coefficient 1 not within tolerance Tune Aborted Sat Coef 2 Iron core saturation coefficient 2 not within tolerance Tune Aborted Rated Slip Rated slip not within tolerance Tune Aborted Accelerate Motor did not accelerate in the specified time • Tune Aborted PG Direction Encoder phasing opposite that of motor phasing • • Tune Aborted Motor Speed Torque reference exceeded 100% during auto-tuning Tune Aborted Over Load Torque reference exceeded 20% during auto-tuning Swap two motor leads. OR Swap channels on the input to the PG-X2 card (on terminal block TA1, swap wires at terminals 4 & 6 and swap wires at terminals 5 & 7). • • • Uncouple motor from load. Increase acceleration time ( C1-01 ). Check input data, especially the encoder PPR ( F1-01 ). • Check Table 6-1 for specific minor fault indicated by “XXX.” (Displayed after completion of tuning) Tune Aborted Minor Fault : XXX Tune Aborted PG Circuit A minor drive fault occurred PG cable wires are disconnected • 6-6 Pulse generator is disconnected from the PG-X2 card (Terminal TA1). Check PG wiring. 6.3 DISPLAYING FAULTS A . Displaying F a u l t Conditions Whenever the fault relay trips (drive shutdown), the fault that caused the trip (except for Illegal Constant or Control Function Hardware) is entered into non-volatile RAM. The drive also retains the operating conditions when the fault occurred. These conditions can only be displayed when the drive is in the Drive mode (DRIVE light is on). Table 6-2. Displaying Fault Conditions DESCRIPTION DIGITAL OPERATOR DISPLAY (See Note 1) KEY SEQUENCE If a major fault has just occurred, but the drive has not been reset, proceed directly to Step A. The DRIVE and STOP lights are illuminated, and the FWD, REV, SEQ, & REF lights are flashing. EF3 External Fault 3 If the drive has been reset, the conditions at the last fault can still be displayed: Press , then MENU then Press DATA ENTER 4 times , Function U2 Fault Trace Current Fault None DATA ENTER Proceed to Step A. Step A Display the frequency reference that was present when the fault occurred. Press Last Fault External Fault 3 Press Display the output frequency that was present when the fault occurred. Frequency Ref U2-03= 10.00 Hz Press Output Freq U2-04= 10.00 Hz 6-7 Table 6-2. Displaying Fault Conditions – Continued DESCRIPTION Continue pressing DIGITAL OPERATOR DISPLAY (See Note 1) KEY SEQUENCE to cycle through all of the condition displays. These include: output current, output voltage, DC bus voltage, kWatts, input terminal status, output terminal status, operation status, and elapsed time. NOTE: To decode the input terminal status, output terminal status, and operation status displays, refer to Appendix 1, Table A1-10, U1-10 to U1-12. NOTES: 1. Actual displays will differ depending on the recorded fault and the operating conditions. If the FWD, REV, SEQ, & REF lights are flashing, enter a RESET command (from the Digital Operator or external signal) to prepare the drive for restart of operation. IMPORTANT: In 2-wire control, any RUN/STOP command must be removed before the RESET will be accepted. B . Displaying Fault History Whenever the fault relay trips (drive shutdown), the fault that caused the trip (except for Illegal Constant or Control Function Hardware) is entered into non-volatile RAM. The drive retains the last four faults and the operating conditions when the last fault occurred. (NOTE: Time is in operating hours.) These faults can only be displayed when the drive is in the Drive mode (DRIVE light is on). The drive can be stopped or running. Table 6-3. Displaying Fault History DESCRIPTION Display the fault history function menu. DIGITAL OPERATOR DISPLAY (See Note 1) KEY SEQUENCE Press , then MENU then Display the last fault that occurred (most recent in time) Press Display the second from the last fault that occurred. Press DATA ENTER twice , Function U3 Fault History Last Fault External Fault 3 DATA ENTER Fault Message 2 Motor Overloaded 6-8 Table 6-3. Displaying Fault History – Continued DESCRIPTION DIGITAL OPERATOR DISPLAY (See Note 1) KEY SEQUENCE Display the third from the last fault that occurred. Press Fault Message 3 DC Bus Undervolt Display the fourth from the last fault that occurred. Press Fault Message 4 None NOTE: If less than four faults have occurred since the drive was initialized, "None" will appear on the Digital Operator. Display the operating hours when the last fault occurred. Press Elapsed Time 1 U3-05= 57 H Display the operating hours when the second from the last fault occurred. Press Elapsed Time 2 U3-06= 41 H Display the operating hours when the third from the last fault occurred. Press Elapsed Time 3 U3-07= 5H Display the operating hours when the fourth from the last fault occurred. Press Elapsed Time 4 U3-08= 0H NOTES: 1. Actual displays will differ depending on the recorded fault and the operating conditions. 6-9 6.4 TROUBLESHOOTING FLOWCHARTS If the drive malfunctions, locate the cause and take corrective action by following the flowcharts given in this section. A. TROUBLESHOOTING MOTOR SYMPTOMS Motor Motor Motor Motor Does Not Rotate ................................................................................ Stalls During Acceleration.................................................................. Does Not Rotate at Set Speed .......................................................... Hunting .............................................................................................. Chart Chart Chart Chart 6.1 6.2 6.3 6.4 Chart Chart Chart Chart Chart Chart Chart Chart Chart Chart 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 B. TROUBLESHOOTING FOR FAULT CONDITIONS oV – Overvoltage ........................................................................................ PUF – DC Bus Fuse Open ............................................................................. oC – Overcurrent ......................................................................................... oL1 – Motor Overload ................................................................................. UV – Undervoltage ...................................................................................... oH – Heatsink Overtemp ............................................................................. CPFXX – Control Function Error ................................................................... EFX – External Fault .................................................................................... oS – Overspeed ........................................................................................... CF – Out of Control ..................................................................................... WARNING Oscilloscope chassis may be at voltages potentially hazardous to life if not properly grounded. If oscilloscope is used to measure high voltage waveforms, use only a dual channel oscilloscope in the differential mode with X100 probes. Always connect oscilloscope chassis to earth ground. WARNING Voltages dangerous to life exist when equipment is open and energized. Do not work alone. CAUTION To prevent equipment damage always remove incoming threephase power before test equipment is connected or removed. Never disconnect or connect the wiring while the power is applied. 6-10 TROUBLESHOOTING CHART 6.1 MOTOR DOES NOT ROTATE "CHARGE" LAMP ON MAIN PC BOARD LIT? NO YES RATED VOLTAGE ACROSS TERMINALS L1(R), L2(S), AND L3(T)? CHECK CIRCUIT BREAKER, MAGNETIC CONTACTOR AND INPUT POWER. NO YES NO YES RUN LAMP ON? FAULT SHOWN ON ALPHA-NUMERIC DISPLAY? NO GO TO APPROPRIATE CHART, 6.5 THRU 6.13. YES DISPLAY U1-10, INPUT STATUS (CONTROL BY EXT. INPUTS) 2-WIRE CONTROL 3-WIRE CONTROL NO (CONTROL BY DIGITAL OPERATOR) DIGITAL OPERATOR ASSEMBLY IS FAULTY. REPLACE. STOP COMMAND STILL ON? YES (OPEN CIRCUIT BETWEEN TERMINALS 11 AND 2) CLOSE STOP COMMAND INPUT. FWD RUN/STOP & REV RUN/STOP BOTH OFF? YES (OPEN CIRCUITS FROM TERMINAL 11 TO TERMINALS 1 AND 2) NO NO RUN COMMAND ON? NO (CLOSED CIRCUIT [ MOMENTARY INPUT ] BETWEEN TERMINALS 11 AND 1) FWD RUN/STOP & REV RUN/STOP YES BOTH ON? (CLOSED CIRCUITS FROM TERMINAL 11 TO TERMINALS 1 AND 2) INPUT RUN COMMAND. INPUT A RUN/STOP COMMAND. RELEASE ONE RUN/STOP COMMAND INPUT. NO YES APPROX. 15VDC FROM TERMINAL 15(+) TO 17? NO YES PROPER FREQUENCY REFERENCE INPUT? NO (TERMINAL 17(–) TO 13 ( U1-15 ), 14 ( U1-16 ), OR 16 ( U1-17 ) ) YES A 6-11 TO NEXT PAGE DRIVE'S CONTROL POWER CIRCUIT IS FAULTY. CHECK EXTERNAL CIRCUITS FOR PROBLEM AND REPAIR. TROUBLESHOOTING CHART 6.1 (Continued) FROM PRECEDING PAGE A VOLTAGE PRESENT ACROSS OUTPUT TERMINALS T1(U), T2(V) AND T3(W)? NO DRIVE IS FAULTY. YES CHECK CONNECTIONS FOR PROBLEM AND REPAIR. PROPER CONNECTIONS FROM DRIVE TO MOTOR? NO YES CONTROL METHOD? V/F w/ PG PROPER CONNECTIONS FROM DRIVE TO PG (ENCODER)? NO YES Flux Vector PROPER CONNECTIONS FROM DRIVE TO PG (ENCODER)? NO V/F Open Loop Vector TORQUE LIMIT SETTING CORRECT? NO SET TORQUE LIMIT (ANALOG INPUT, OR L7-01 & L7-02 ) TO PROPER VALUE. YES YES VOLTAGE PRESENT AT MOTOR TERMINALS T1(U), T2(V) AND T3(W)? NO CHECK FOR PROBLEM IN MOTOR, MECHANICAL SYSTEM OR BRAKE. YES LOAD TORQUE TOO LARGE? - REDUCE LOAD TORQUE (DISCONNECT LOAD). YES - REPLACE DRIVE WITH ONE OF LARGER CAPACITY. NO VOLTAGE BALANCED (WITHIN 2%) BETWEEN PHASES, AT T1(U), T2(V) AND T3(W)? YES MOTOR IS FAULTY. 6-12 NO DRIVE IS FAULTY. TROUBLESHOOTING CHART 6.2 MOTOR STALLS DURING ACCELERATION ACCELERATION TIME TOO SHORT? WITH DRIVE IN STOPPED CONDITION, EXTEND ACCELERATION TIME BY REPROGRAMMING C1-01, C1-03, C1-05, OR C1-07 . YES NO LOAD TORQUE TOO HIGH? YES NO CHECK IF SPECIAL MOTOR IS USED. NO LOAD INERTIA LARGE? YES CONTROL METHOD? V/F or V/F w/ PG V/f SELECTION APPROPRIATE? Flux Vector or Open Loop Vector YES NO WITH DRIVE IN STOPPED CONDITION, SET OPTIMUM V/f PATTERN BY REPROGRAMMING E1-03 . LARGE MOTOR TERMINAL VOLTAGE DROP? YES - USE LARGER WIRE BETWEEN DRIVE AND MOTOR. - SHORTEN WIRING DISTANCE BETWEEN DRIVE AND MOTOR. NO - DECREASE LOAD INERTIA. - DECREASE LOAD TORQUE. - EXTEND ACCELERATION TIME BY REPROGRAMMING C1-01, C1-03, C1-05, OR C1-07 . - REPLACE DRIVE WITH ONE OF LARGER CAPACITY. 6-13 TROUBLESHOOTING CHART 6.3 MOTOR DOES NOT ROTATE AT SET SPEED YES CORRECT MOTOR FOR NO USE WITH DRIVE? CONSULT YASKAWA ABOUT MOTOR SELECTION. CONTROL METHOD? V/F or Open Loop Vector PROPER CONNECTIONS FROM DRIVE TO MOTOR? Flux Vector or V/F w/ PG PROPER CONNECTIONS FROM DRIVE TO MOTOR AND PG? YES CHECK CONNECTIONS FOR PROBLEM AND REPAIR. NO YES PROPER FREQUENCY REFERENCE INPUT? (TERMINAL 17(–) TO 13 ( U1-15 ), 14 ( U1-16 ), OR 16 ( U1-17 ) ) NO CHECK CONNECTIONS FOR PROBLEM AND REPAIR. NO CHECK EXTERNAL CIRCUITS FOR PROBLEM AND REPAIR. YES ALL GROUP b PARAMETER NO SETTINGS PROPER FOR APPLICATION? CHECK SETTINGS; REPROGRAM AS REQUIRED. YES CONTROL METHOD? Flux Vector or V/F w/ PG NO IS PG POWER SUPPLY NORMAL? YES CONSULT YASKAWA. NO V/F or Open Loop Vector IS PG OUTPUT SIGNAL NORMAL? (See Section 6.6) YES EXCESSIVE MECHANICAL SYSTEM CHATTER? YES NO APPROX. 15VDC FROM TERMINAL 15(+) TO 17? YES DRIVE IS FAULTY. 6-14 NO CHECK FOR PROBLEM IN MOTOR, MECHANICAL SYSTEM OR BRAKE. DRIVE'S CONTROL POWER CIRCUIT IS FAULTY. TROUBLESHOOTING CHART 6.4 MOTOR HUNTING CONTROL METHOD? V/F or Open Loop Vector Flux Vector or V/F w/ PG PROPER PHASE SEQUENCE NO OF CONNECTIONS FROM DRIVE TO MOTOR? CHECK CONNECTIONS FOR PROBLEM AND REPAIR. YES CHECK STALL PREVENTION SETTINGS ( L3-01 OR L3-06 ). PROPER CONNECTIONS FROM DRIVE TO PG (ENCODER)? NO CHECK CONNECTIONS FOR PROBLEM AND REPAIR. YES ALL PARAMETER SETTINGS RELATED TO ASR PROPER NO FOR APPLICATION? YES CHECK SETTINGS; REPROGRAM AS REQUIRED. WITH DRIVE IN STOPPED CONDITION, REDUCE APPLICABLE ASR PROPORTIONAL GAIN ( C5-01 OR C5-03 ) SETTING. DOES MOTOR STILL HUNT? NO YES EXCESSIVE MECHANICAL SYSTEM CHATTER? NO REFER TO PARA. 2.2 AND VERIFY NOISE PROBLEM, THEN CORRECT. YES ERRONEOUS OPERATION DUE TO NOISE? NO DRIVE IS FAULTY. 6-15 YES DETERMINE THE OPTIMUM SETTING FOR WHICH THE MOTOR WILL NOT HUNT. CHECK FOR PROBLEM IN MOTOR, MECHANICAL SYSTEM OR BRAKE. REDUCE ASR OUTPUT LAG TIME ( C5-06 ) BY SMALL AMOUNTS UNTIL AMOUNT OF CHATTER IS ACCEPTABLE. TROUBLESHOOTING CHART 6.5 " oV – Overvoltage " FAULT INDICATION IS INPUT AC SUPPLY VOLTAGE CORRECT? NO YES DOES OV TRIP OCCUR ONLY DURING DECELERATION? DECREASE TO PROPER VOLTAGE RANGE. WITH DRIVE IN STOPPED CONDITION, INCREASE DECELERATION TIME BY REPROGRAMMING C1-02, C1-04, C1-06, OR C1-08 . YES NO REMOVE NOISE SOURCE: ERRONEOUS OPERATION DUE TO NOISE? YES NO • CONNECT SURGE SUPPRESSOR TO RELAY AND MAGNETIC CONTACTOR COILS. DOES OV TRIP STILL OCCUR DURING DECELERATION? • PROVIDE LINE FILTER TO REMOVE NOISE ON INPUT POWER LINE. CONTROL SIGNALS TO GATE DRIVE PCB ARE FAULTY. REPLACE CONTROL PCB. YES NO IS BRAKING OPTION INSTALLED? YES ADD BRAKING OPTION, OR REPLACE DRIVE WITH ONE OF LARGER CAPACITY. 6-16 CHECK LOAD INERTIA REQUIREMENTS. TROUBLESHOOTING CHART 6.6 " PUF – DC Bus Fuse Open " FAULT INDICATION DISCONNECT LEADS FROM OUTPUT TERMINALS T1(U), T2(V) AND T3(W). ARE MOTOR WINDINGS SHORTED (T1 TO T2, T2 TO T3, OR T3 TO T1)? YES MOTOR IS FAULTY. NO ARE DRIVE YES OUTPUT PHASES SHORTED TO GROUND? T1(U), T2(V), T3(W) TO G(E). LOCATE AND REMOVE SHORT. NO CHECK POWER TRANSISTORS (SEE PARAGRAPH 6.5). ARE TRANSISTORS DAMAGED? YES NO DRIVE IS FAULTY. CAUTION DO NOT REPLACE DC BUS FUSE WITHOUT FIRST CHECKING OUTPUT TRANSISTORS. 6-17 REPLACE DAMAGED POWER TRANSISTORS. TROUBLESHOOTING CHART 6.7 " oC – Overcurrent " FAULT INDICATION DOES OUTPUT CURRENT EXCEED 200% OF RATING? WITH DRIVE IN STOPPED CONDITION, INCREASE ACCELERATION TIME BY REPROGRAMMING C1-01, C1-03, C1-05, OR C1-07 , IF OC TRIP OCCURS ONLY DURING ACCELERATION. OTHERWISE, REDUCE LOAD. YES NO DOES OC TRIP OCCUR, OR MC ANSWERBACK TRIP, WHEN POWER IS TURNED ON? MACHINE JAMMED OR MOTOR FAILURE? NO YES NO YES CHECK POWER TRANSISTORS (SEE PARAGRAPH 6.5). ARE TRANSISTORS DAMAGED? CLEAR JAM, OR REPLACE MOTOR. DISCONNECT WIRING FROM OUTPUT TERMINALS T1, T2 AND T3 AND CHECK LOAD IMPEDANCE. REPLACE DAMAGED POWER TRANSISTORS. YES NO DOES OC TRIP STILL OCCUR? YES WITH DRIVE IN STOPPED CONDITION, INCREASE ACCELERATION TIME BY REPROGRAMMING C1-01, C1-03, C1-05, OR C1-07 . DECREASE LOAD INERTIA. NO MOTOR STARTED BY CONTACTS WIRED BETWEEN DRIVE AND MOTOR? YES - REPLACE DRIVE WITH ONE OF LARGER CAPACITY. NO ERRONEOUS OPERATION DUE TO NOISE? - REWIRE TO ELIMINATE MOTOR FULL VOLTAGE STARTING. YES REMOVE NOISE SOURCE: • CONNECT SURGE SUPPRESSOR TO RELAY AND MAGNETIC CONTACTOR COILS. NO • PROVIDE LINE FILTER TO REMOVE NOISE ON INPUT POWER LINE. CONTROL PCB OR GATE DRIVE PCB IS FAULTY. REPLACE FAULTY BOARD. 6-18 TROUBLESHOOTING CHART 6.8 " oL1 – Motor Overload " FAULT INDICATION YES LOAD TOO LARGE (MOTOR OVERHEATED)? DECREASE LOAD WITHIN RATING. NO IS DRIVE CAPACITY ( o2-04 ) FACTORY SET CORRECTLY? NO SET ACCORDING TO APPENDIX 3, TABLE A3-1. YES IS ELECTRONIC THERMAL NO OVERLOAD ( L1-01 & L1-02 ) SET CORRECTLY? WITH DRIVE IN STOPPED CONDITION, REPROGRAM L1-01 & L1-02 . YES DISCONNECT WIRING FROM OUTPUT TERMINALS T1(U), T2(V) AND T3(W). IS OL STILL INDICATED? NO CHECK MOTOR AND LOAD. YES ERRONEOUS OPERATION DUE TO NOISE? YES REMOVE NOISE SOURCE: • CONNECT SURGE SUPPRESSOR TO RELAY AND MAGNETIC CONTACTOR COILS. NO PG-X2 PCB, CONTROL PCB, OR GATE DRIVE PCB IS FAULTY. REPLACE FAULTY BOARD. 6-19 • PROVIDE LINE FILTER TO REMOVE NOISE ON INPUT POWER LINE. TROUBLESHOOTING CHART 6.9 " UV – Undervoltage " FAULT INDICATION IS INPUT AC SUPPLY CORRECT? - INCREASE VOLTAGE WITHIN PROPER RANGE. NO - CHECK WIRING BETWEEN MAIN AC CONTACTOR AND DRIVE. YES IS THERE AT LEAST 450VDC (FOR 460V DRIVE) OR 225VDC (FOR 230V DRIVE) ON THE DC BUS? (SELECT MONITOR DISPLAY U1-07 TO CHECK VOLTAGE) NO DRIVE IS FAULTY. YES REMOVE NOISE SOURCE: ERRONEOUS OPERATION DUE TO NOISE? YES NO CONTROL PCB OR GATE DRIVE PCB IS FAULTY. REPLACE FAULTY BOARD. 6-20 • CONNECT SURGE SUPPRESSOR TO RELAY AND MAGNETIC CONTACTOR COILS. • PROVIDE LINE FILTER TO REMOVE NOISE ON INPUT POWER LINE. TROUBLESHOOTING CHART 6.10 " oH – Heatsink Overtemp " FAULT INDICATION IS AMBIENT TEMPERATURE 45°C (113°F) OR GREATER? YES REDUCE AMBIENT TEMPERATURE. NO IS HEAT SINK CLEAN? NO CLEAN HEAT SINK. YES COOLING FAN STOPPED? YES REPLACE COOLING FAN. NO ERRONEOUS OPERATION DUE TO NOISE? YES REMOVE NOISE SOURCE: • CONNECT SURGE SUPPRESSOR TO RELAY AND MAGNETIC CONTACTOR COILS. NO CONTROL PCB OR GATE DRIVE PCB IS FAULTY. REPLACE FAULTY BOARD. 6-21 • PROVIDE LINE FILTER TO REMOVE NOISE ON INPUT POWER LINE. TROUBLESHOOTING CHART 6.11 " CPFXX – " CONTROL FUNCTION ERROR FAULT INDICATION TURN OFF POWER. AFTER "CHARGE" LAMP ON MAIN PC BOARD GOES OUT, TURN POWER BACK ON. IS CPF STILL INDICATED? YES NO 1. CHECK THAT ALL DRIVE HARNESS CONNECTORS, AND CONTROL BOARD MOUNTED PCB's, ARE FIRMLY SEATED. 2.CHECK THAT NO NOISE SOURCE IS PRESENT. 3. REPROGRAM A1-03 USING FACTORY RESET CODES. OBSERVE CAUTION ON PAGE vii. 4. CHECK o2-04 FOR PROPER VALUE. NO IS CPF STILL INDICATED? YES DRIVE IS OK. RETURN TO NORMAL OPERATION. SELF-DIAGNOSIS FUNCTION HAS DETECTED FAILURE IN THE CPU OR PERIPHERAL COMPONENTS. REPLACE THE CONTROL PCB, OR APPROPRIATE CONTROL MOUNTED PCB. 6-22 TROUBLESHOOTING CHART 6.12 " EFX – " EXTERNAL FAULT INDICATION IS AN EXTERNAL FAULT SIGNAL PRESENT (CLOSED CIRCUIT BETWEEN TERMINAL 3 AND 11; OR OPEN CIRCUIT BETWEEN TERMINAL 11 AND WHICHEVER TERMINAL (4-8) HAS BEEN PROGRAMMED FOR EXT. FAULT INPUT)? YES NO CONTROL PCB IS FAULTY. REPLACE. 6-23 FAULT HAS OCCURRED IN CIRCUITS OUTSIDE THE DRIVE. TROUBLESHOOT AND CORRECT. TROUBLESHOOTING CHART 6.13 " oS – Overspeed " FAULT INDICATION CORRECT ENCODER PPR VALUE PROGRAMMED IN F1-01 ? NO RE-PROGRAM F1-01 SETTING. YES EXCESSIVE NOISE ON ENCODER SIGNAL INPUTS TO THE DRIVE? (See Section 6.6) YES CONSULT YASKAWA ABOUT SPECIFICATIONS OF USER-SUPPLIED ENCODER. NO FORWARD DIRECTION OK, BUT TRACKING PROBLEM IN REVERSE DIRECTION? YES NO CONSULT YASKAWA. 6-24 ENCODER PROBLEM. TROUBLESHOOTING CHART 6.14 " CF – Out of Control " FAULT INDICATION ARE REGENERATIVE TORQUE LIMITS SET HIGH ENOUGH? NO INCREASE L7-03 AND L7-04 . YES INCREASE C1-02 (OR C1-04 , C1-06 , OR C1-08 ) YES INCREASE E1-09 (TYPICALLY TO 1.5 Hz ) NO REPROGRAM E2-02 TO PROPER SETTING. YES CAN DECELERATION TIME BE EXTENDED? NO CAN MINIMUM FREQUENCY BE INCREASED? NO IS MOTOR RATED SLIP SET PROPERLY? YES CONSULT YASKAWA. 6-25 TROUBLESHOOTING C H A R T 6 . 1 5 NO DIGITAL OPERATOR DISPLAY NO DISPLAY 230/460 ON L1, L2, L3? NO APPLY POWER YES CHARGE LAMP ON? NO YES IS VOLTAGE BETWEEN TERM. 1 & 11 ≈ 24 VDC? NO DAMAGED PRECHARGE RESISTOR, INPUT DIODES, OR OUTPUT TRANSISTORS IS VOLTAGE BETWEEN OR TERM. 15/17 +15 VDC? NO YES IS VOLTAGE BETWEEN TERM. 15 & 17 +15 VDC? NO EITHER CONTROL CARD OR GATE DRIVE IS FAULTY YES CHECK ALL CONNECTORS, EXCHANGE OPERATOR / CABLE 6-26 REPLACE GATE DRIVE BOARD 6.5 A. D I O D E A N D IGBT (TRANSISTOR) MODULE RESISTANCE TEST DIODE MODULE Measure the resistance across the module terminals with a volt-ohm meter. Set the meter at the X1 range. The measured resistance should be within the values listed in Table 6-4. NOTE: If the DC bus fuse is blown (PUF), the values shown below may not be accurate. WARNING Power should be removed from L1, L2, & L3 and the CHARGE light should be out prior to conducting these tests. Table 6-4. Diode Module Resistances ++ –– ON ON ON ON L1 L2 L3 – – – +1 +1 +1 L1 L2 L3 NORMAL NORMAL READING READING (OHMS) (OHMS) ABNORMAL ABNORMAL READING READING (OHMS) (OHMS) –– ON ON ON ON L1 L2 L3 +2 +2 +2 – – – L1 L2 L3 +2 – 0Ω or INFINITE NORMAL NORMAL READING READING (OHMS) (OHMS) INFINITE ▲ 2.5 to 50 Ω or 0.25 to 0.7 if using scale ++ MAGNITUDE OF CAP CHARGE TO INFINITE ABNORMAL ABNORMAL READING READING (OHMS) (OHMS) LESS THAN 1M Ω 0Ω or INFINITE RESISTANCE TEST FOR 3Ø CONVERTER MODULES (BRIDGE RECT) ▲ L1 L2 ● ▲ + 2 or + 1 ● ▲ ● ● ● L3 ▲ ▲ ▲ ● ● – VOM RESISTANCE SCALE R x 1 + IS THE POSITIVE POLARITY LEAD * – IS THE NEGATIVE POLARITY LEAD * The VOM red lead is not necessarily the positive potential in the resistance mode. For these tests the + lead refers to the positive potential. Make sure you know which polarity you have on your VOM. 6-27 B . TRANSISTOR MODULE Measure the resistance across the module terminals with a volt-ohm meter. Set the meter to the X1 range. The measured resistance should be within the values listed in Table 6-5. NOTE: If the DC bus fuse is blown (PUF), the values shown below may not be accurate. Table 6-5. Transistor Module Resistances + – ON ON B1/ + 3/ +1 B1/ + 3/ +1 B1/ + 3/ +1 INFINITE T1/U T2/V T3/W T1/U T2/V T3/W – – – T1/U T2/V T3/W B1/ + 3/ +1 B1/ + 3/ +1 B1/ + 3/ +1 2.5 to 50 Ω or 0.3 to 0.7 if using scale ABNORMAL READING (OHMS) 0Ω 0 Ω or INFINITE ▲ – – – NORMAL READING (OHMS) T1 T2 T3 RESISTANCE TEST FOR 3Ø TRANSISTOR MODULES ● ▲ ▲ ● ▲ ● ▲ ● ▲ ▲ ● T1 or U B1, + 1 or + 3 ● – ● T2 or V T3 or W VOM RESISTANCE SCALE R x 1 + IS THE POSITIVE POLARITY LEAD * - IS THE NEGATIVE POLARITY LEAD * The VOM red lead is not necessarily the positive potential in the resistance mode. For these tests the + lead refers to the positive potential. Make sure you know which polarity you have on your VOM. 6-28 6.6 CHECKING ENCODER PULSES In order to check the encoder pulses, an oscilloscope is needed. The pulses can be checked after they have been processed by the PG-X2 card or at the motor. WARNING The following tests require power to be applied to the drive while the front cover is off. Proper precautions should be taken to prevent electric shock and damage to the equipment. A . Checking Encoder Pulses at Test Points on the PG-X2 Card 1 . Remove power from L1, L2, & L3 and wait for the CHARGE light to go out. 2 . Connect the common of the oscilloscope to the test point labeled GND. 3 . Connect one channel of the scope to PA. (If the scope is two channel, connect the second channel to PB). 4 . Set the scope for 2V/div, 50ms/div, normal trigger, and rising edge trigger. 5 . Apply power to the GPD 515, but do N O T apply a run command. 6 . Turn the motor shaft by hand. As Figure 6-1 shows, there should be pulses on both channels at a +5V level, 50% duty cycle, and they should be separated by 90 electrical degrees (half a pulse). 7 . If one or both channels do not have the correct pulses present (i.e. missing pulses, incorrect duty cycle, improper voltage, etc.), go to procedure B. B. Checking the Pulses at the Input to the PG-X2 Card 1 . Remove power from L1, L2, & L3 and wait for the CHARGE light to go out. 2 . Connect the common of the scope to terminal 2 of TA1. 3 . Connect one channel of the scope to terminal 4 of TA1. (If the scope is two channel, connect the second channel to terminal 5 of TA1.) 4 . Set the scope for 5V/div, 50ms/div, normal trigger, and rising edge trigger. 5 . Apply power to the drive, but do N O T apply a run command. 6 . Turn the motor shaft by hand. As Figure 6-1 shows, there should be pulses on both channels, 50% duty cycle, and they should be the inverse of each other (separated by 180 electrical degrees). 7. Disconnect the two scope channels, and reconnect them to terminals 6 and 7 of TA1. 6-29 NOTE 1: Encoder output voltage should be at or near the encoder power supply voltage. Figure 6-1. PG-X2 Card Inputs / Test Points 8 . Turn the motor shaft by hand. As Figure 6-1 shows, there should be pulses on both channels, 50% duty cycle, and they should be the inverse of each other (separated by 180 electrical degrees. 9 . If one or both channels do not have the correct pulses present (i.e. missing pulses, incorrect duty cycle, improper voltage, etc.), go to procedure C. 6-30 C . Checking the Pulses at a VCM Motor 1 . Remove power from L1, L2, & L3 and wait for the CHARGE light to go out. 2 . Take apart the military style connector at the motor. 3 . Connect the common of the scope to pin F. 4 . Connect one channel of the scope to pin A. (If the scope is two channel, connect the second channel to pin H.) 5 . Set the scope for 5V/div, 50ms/div, normal trigger, and rising edge trigger. 6 . Apply power to the drive, but do N O T apply a run command. 7 . Turn the motor shaft by hand. As Figure 6-1 shows, there should be pulses on both channels, 50% duty cycle, and they should be the inverse of each other (separated by 180 electrical degrees). 8 . Disconnect the two scope channels, and reconnect them to pins B and I. 9 . Turn the motor shaft by hand. As Figure 6-1 shows, there should be pulses on both channels, 50% duty cycle, and they should be the inverse of each other (separated by 180 electrical degrees). 10. If no pulses can be seen on any of the four pins (A, B, H, & I), check the power supply between pins D and F. If it is not at or near 12VDC, check the power supply back at the PG-X2 card on TA1 terminals 1 & 2. If the power supply is not good at TA1, replace the PG-X2 card. 6-31 6-32 Appendix 1. LISTING OF PARAMETERS The GPD 515/G5 control circuits use various parameters to select functions and character-istics of the drive. For methods of changing of parameter settings, see Section 4. The following tables list all parameters in numerical order. For each parameter, reference paragraph(s) in Section 2 or 5 are listed (if applicable) where the features of the drive affected by that parameter are described. Table A1-1. Drive AX-XX Parameters PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 A1-00 Language Selection 0 1 2 3 4 5 6 : : : : : : : English Japanese German French Italian Spanish Portuguese 1 0-6 0 (See Note 1) Q Q Q Q 2.3 A1-01 Parameter Access Level 0 1 2 3 4 : : : : : Operation only User program Quick-start Basic Advanced 1 0-4 2 Q Q Q Q 5.4 See Note 2 A1-02 Control Method Selection 0 1 2 3 : : : : V/f control V/f with PG feedback Open loop vector Flux vector 1 0-3 2 (See Note 1) Q Q Q Q 2.2 A1-03 Initialize Parameters 0 : 1110 : 2220 : 3330 : 1 0000 9999 0000 Q Q Q Q 5.37 A1-04 Enter Password 1 0000 9999 0000 Q Q Q Q A2-01 thru A2-32 User Program Access Parameters 1 b1-01 o2-09 ---- A A No initialize User initialize 2-wire initialize 3-wire initialize Select parameters to be available in User Program Access Level A A NOTES: 1. Settings of these parameters will not be initialized by programming A 1 - 0 3 t o “ 1110 ”, “ 2220 ”, or “ 3330 ”. 2. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2 ; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-1 5.4 Table A1-2. Drive bX-XX Parameters PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 b1-01 Reference Selection 0 1 2 3 4 : : : : : Digital Operator Terminal Serial communication Option PCB EWS 1 0-4 1 Q Q Q Q 5.25 A, 5.28, 5.36 b1-02 Operation Method Selection 0 1 2 3 4 : : : : : Digital Operator Terminal Serial communication Option PCB EWS 1 0-4 1 Q Q Q Q 5.25 A, 5.28 b1-03 Stopping Method Selection 0 1 2 3 : : : : Ramp to stop Coast to stop DC injection to stop Coast with timer 1 0-3 (See Note 1) 0 Q Q Q Q b1-04 Reverse Operation Prohibit 0 : Enable reverse operation 1 : Disable reverse operation 1 0, 1 0 B B b1-05 Zero-Speed Operation (level determined by E1-09 ) 0 1 2 3 1 0-3 0 — — — A b1-06 Logic Input Scan Rate 0 : 2ms – 2 scans 1 : 5ms – 2 scans 1 0, 1 1 A A A A b1-07 Local/Remote Run Selection 0 : Cycle external Run 1 : Accept external Run 1 0, 1 0 A A A A 5.32A b1-08 Run Command 0 : Run command is disabled Selection during program mode During 1 : Run command enabled Program during program mode 1 0-1 0 A A A A 5.26 b2-01 DC Injection Braking Start Frequency 0.1 Hz 0.0 - 10.0 0.5 B B B B 5.10, 5.32 b2-02 DC Injection Braking Current 1% 0 - 100 50 B B B — 5.10 b2-03 DC Injection Braking Time at Start 0.01 sec 0.00 - 10.00 0.00 B B B B 5.10 b2-04 DC Injection Braking Time at Stop 0.01 sec 0.00 - 10.00 0.00 B B B B 5.10 b2-08 Field 100% is no load current value Compensation at Min. frequency (E1-09). At Start 1% 0 - 500 0 : : : : Run at frequency reference Stop Run at min. freq. ( E1-09 ) Run at zero speed A1-2 5.10,2 5.40 B B — — A A 5.50 5.10B Table A1-2. Drive bX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION 0 : Disabled 1 : Enabled ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 0, 1 0 (See Note 2) A A b3-01 Speed Search Selection b3-02 Speed Search Deactivation Current Level 1% 0 - 200 100 (See Note 2) A — A — 5.32 D b3-03 Speed Search Deceleration Time 0.1 sec 0.0 - 10.0 2.0 A — A — 5.32 D b4-01 Timer Function ON-Delay Time 0.1 sec 0.0 - 300.0 0.0 A A A A 5.32 E b4-02 Timer Function OFF-Delay Time 0.1 sec 0.0 - 300.0 0.0 A A A A 5.32 E b5-01 PID Control Mode Selection 1 0-4 0 A A A A 5.36 b5-02 PID Proportional Gain 0.01 0.00 - 25.00 1.00 A A A A 5.36 b5-03 PID Integral Time 0.1 sec 0.0 - 360.0 1.0 A A A A 5.36 b5-04 PID Integral Limit 0.1 % 0.0 - 100.0 100.0 A A A A 5.36 b5-05 PID Differential Time 0.01 sec 0.00 - 10.00 0.00 A A A A 5.36 b5-06 PID Output Limit 0.1 % 0.0 - 100.0 100.0 A A A A 5.36 b5-07 PID Offset Adjustment 0.01 % –100.0 100.0 0.0 A A A A 5.36 b5-08 PID Primary Delay Time Constant 0.01 sec 0.00 - 10.00 0.00 A A A A 5.36 b5-09 PID Output Selection 1 0, 1 0 A A A A 5.36D 0 1 2 3 : : : : Disabled D=Feedback D=Feed forward Reference + PID (D=Feedback) 4 : Reference + PID (D=Feed Forward) 0 : Not Inverted 1 : Inverted A1-3 A A 5.32 D Table A1-2. Drive bX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 0.1 0.0 - 25.0 1.0 A A A A 5.36D b5-10 PID Output Gain b5-11 PID Output Reverse Selection 0 : If PID output tries to go negative, it will be limited to 0 (motor stops) 1 : PID output is allowed to go negative (motor runs in reverse) 1 0, 1 0 A A A A 5.36D b5-12 Feedback Loss 0 : Detection is disabled Detection 1 : Detection is enabled Selection (PID) alarm only 2 : Detection is enabled - fault 1 0-2 0 A A A A 5.36E b5-13 Feedback Loss Detection Level (PID) 1% 0 - 100 0 A A A A 5.36E b5-14 Feedback Loss Detection Delay Time (PID) 0.1 sec 0.0 - 25.5 1.0 A A A A 5.36E b6-01 Dwell Frequency at Start 0.1 Hz 0.0 - 400.0 0.0 A A A A 5.14 b6-02 Dwell Time at Start 0.1 sec 0.0 - 10.0 0.0 A A A A 5.14 b6-03 Dwell Frequency at Stop 0.1 Hz 0.0 - 400.0 0.0 A A A A 5.14 b6-04 Dwell Time at Stop 0.1 sec 0.0 - 10.0 0.0 A A A A 5.14 b7-01 Droop Control Level 0.1 % 0.0 - 100.0 0.0 — — — A 5.13 b7-02 Droop Control Delay Time 0.01 sec 0.03 - 2.00 0.05 — — — A 5.13 b8-01 Energy-saving Gain 1% 0 - 100 80 A A — — 5.16A b8-02 Energy-saving Frequency 0.1 Hz 0.0 - 400.0 0.0 A A — — 5.16A b8-03 Automatic Energy-saving Selection 1 0, 1 0 — — A A 5.16B b8-04 Automatic Energy-saving Gain 0.1 0.0 - 10.0 Note 2 — — A A 5.16B 0 : Disabled 1 : Enabled A1-4 Table A1-2. Drive bX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 0.01 sec 0.0 - 10.0 Note 2 — — A A 5.16B b8-05 Automatic Energy-saving Time Constant b9-01 Zero-Servo Gain 1 0 - 100 5 — — — A 5.49 b9-02 Zero-Servo Completion Width 1 0 - 16383 10 — — — A 5.49 NOTES: 1. Setting range is only 0 and 1 when control method is set to Flux Vector control ( A 1 - 0 2 = 3). 2. Will change with control method. See Appendix 3, Table A3-2. 3. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2; 0 = V/f, 1 - V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-5 Table A1-3. Drive CX-XX Parameters PARAMETER FUNCTION NUMBER NAME C1-01 Acceleration Time 1 C1-02 Deceleration Time 1 DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING 0.01 sec. or 0.00 - 600.00 10.00 or or 0.0 - 6000.0 10.0 0.1 sec. (Dependent upon C1-10 (Depensetting) dent upon C1-10 setting) Q Q Q Q 5.2 Q Q Q Q 5.2 B B B B 5.2 B B B B 5.2 A A A A 5.2 C1-03 Acceleration Time 2 C1-04 Deceleration Time 2 C1-05 Acceleration Time 3 C1-06 Deceleration Time 3 A A A A 5.2 C1-07 Acceleration Time 4 A A A A 5.2 C1-08 Deceleration Time 4 A A A A 5.2 C1-09 Fast-Stop Decel. Time B B B B 5.2 C1-10 Accel/Decel Time Setting Unit C1-11 0 : 0.01 seconds 1 : 0.1 seconds (Dependent upon C1-10 setting) ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 1 0, 1 1 A A A A 5.2 Accel/Decel Time Switching Frequency 0.1 Hz 0.0 - 400.0 0.00 A A A A 5.2 C2-01 S-Curve Characteristic at Accel. Start 0.01 sec 0.0 - 2.50 0.20 A A A A 5.3 C2-02 S-Curve Characteristic at Accel. End 0.01 sec 0.0 - 2.50 0.20 A A A A 5.3 C2-03 S-Curve Characteristic at Decel. Start 0.01 sec 0.0 - 2.50 0.20 A A A A 5.3 C2-04 S-Curve Characteristic at Decel. End 0.01 sec 0.0 - 2.50 0.00 A A A A 5.3 A1-6 Table A1-3. Drive CX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME C3-01 ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING Slip Compensation Gain 0.1 0.0 - 2.5 (See Note 1) B — B B 5.38 C3-02 Slip Compensation Primary Delay Time 1 ms 0 - 10000 (See Note 1) A — A — 5.38 C3-03 Slip Compensation Limit 1% 0 - 250 200 A — A — 5.38 C3-04 Slip Compensation Selection During Regeneration 1 0, 1 0 A A A — 5.38 C3-05 Flux Select 1 0, 1 0 — — A — 5.38 C3-06 Output Voltage 0 : Disabled - Output voltage Limit limit and slip compensation are disabled above base speed 1 : Enabled - Output voltage limit and slip compensation are enabled above base speed 1 0, 1 0 — — A A 5.38 C4-01 Torque Compensation Gain 0.01 0.00 - 2.50 1.00 B B B — 5.42 C4-02 Torque Compensation Time Constant 1 ms 0 - 10000 (See Note 1) A A A — 5.42 C4-03 Forward Torque Compensation At Start 0.1% 0.0 - 200.0 0.0 — — A — 5.42 C4-04 Reverse Torque Compensation At Start 0.1% -200.0 - 0.0 0.0 — — A — 5.42 C4-05 Torque Compensation At Start Time Constant 1 ms 0 - 200 10 — — A — 5.42 DESCRIPTION 0 : Disabled 1 : Enabled 0 : Slip Included - Flux is calculated after slip compensation is applied 1 : Slip Excluded - Flux is calculated before slip compensation is applied A1-7 Table A1-3. Drive CX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 C5-01 ASR Proportional Gain 1 0.01 C5-02 ASR Integral Time 1 0.001 sec C5-03 ASR Proportional Gain 2 0.01 C5-04 ASR Integral Time 2 0.001 sec 0.000 10.000 C5-05 ASR Limit 0.1 % 0.0 - 20.0 C5-06 ASR Primary Delay Time 0.001 0.000 - 0.500 sec C5-07 ASR Switching Frequency 0.1 Hz C5-08 ASR Integral Limit 1% C6-01 Carrier Frequency Upper Limit 0.1 kHz 0.4 - 15.0 10.0 (See Note 2) (See Note 2) B B B B 5.8 C6-02 Carrier Frequency Lower Limit 0.1 kHz 0.4 - 15.0 10.0 (See Note 2) (See Note 2) A A — — 5.8 C6-03 Carrier Frequency Proportional Gain 1 00 - 99 00 (See Note 2) (See Note 2) A A — — 5.8 C7-01 Hunting Prevention Selection C7-02 Hunting Prevention Gain 0 : Disabled 1 : Enabled 0.00 - 300.00 (See Note 1) — B — B 0.000 10.000 5.7 (See Note 1) — B — B 5.7 0.00 - 300.00 (See Note 1) — B — B 5.7 (See Note 1) — B — B 5.7 5.0 — A — — 0.004 — — — A 5.7 0.0 - 400.0 0.0 — — — A 5.7 0 - 400 400 — — — A 1 0, 1 1 A A — — 5.23 0.01 0.00 - 2.50 1.00 A A — — 5.23 A1-8 Table A1-3. Drive CX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 3) REF . 0 1 2 3 C8-08 AFR Gain 0.01 0.00 - 10.00 1.00 — — A — 5.6 C8-09 AFR Time 1 ms 0 - 2000 50 — — A — 5.6 C8-30 Carrier Frequency During AutoTuning 1 0, 1 2 — — A — 0 : Fc = 2 kHz 1 : Fc = C6-01 2 : Fc = 5 kHz NOTES: 1. Factory setting differs depending on the control method ( A 1 - 0 2 ) . 2. Setting range and factory setting differ depending on drive capacity and the control method. 3. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2 ; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-9 Table A1-4. Drive dX-XX Parameters PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 1) REF . 0 1 2 3 d1-01 Frequency Reference 1 0.1 Hz 0.00 - 400.0 0.00 Q Q Q Q 5.25 B d1-02 Frequency Reference 2 0.1 Hz 0.00 - 400.0 0.00 Q Q Q Q 5.25 B d1-03 Frequency Reference 3 0.1 Hz 0.00 - 400.0 0.00 Q Q Q Q 5.25 B d1-04 Frequency Reference 4 0.1 Hz 0.00 - 400.0 0.00 Q Q Q Q 5.25 B d1-05 Frequency Reference 5 0.1 Hz 0.00 - 400.0 0.00 B B B B 5.25 B d1-06 Frequency Reference 6 0.1 Hz 0.00 - 400.0 0.00 B B B B 5.25 B d1-07 Frequency Reference 7 0.1 Hz 0.00 - 400.0 0.00 B B B B 5.25 B d1-08 Frequency Reference 8 0.1 Hz 0.00 - 400.0 0.00 B B B B 5.25 B d1-09 Jog Frequency Reference 0.1 Hz 0.00 - 400.0 6.00 Q Q Q Q 5.24, 5.25 B d2-01 Frequency Reference Upper Limit 0.1 % 0.0 - 110.0 100.0 B B B B 5.22, 5.32 G d2-02 Frequency Reference Lower Limit 0.1 % 0.0 - 109.0 0.0 B B B B 5.22 d3-01 Critical Frequency Rejection 1 0.1 Hz 0.0 - 400.0 0.0 B B B B 5.9 d3-02 Critical Frequency Rejection 2 0.1 Hz 0.0 - 400.0 0.0 B B B B 5.9 d3-03 Critical Frequency Rejection 3 0.1 Hz 0.0 - 400.0 0.0 B B B B 5.9 d3-04 Critical Frequency Rejection Width 0.1 Hz 0.0 - 20.0 1.0 B B B B 5.9 d4-01 Frequency Reference Hold Function Selection 1 0, 1 0 A A A A 5.21, 5.32 G 0 : Disabled 1 : Enabled A1-10 Table A1-4. Drive dX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION ACCESS LEVEL PARA. (See Note 1) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1% 0 - 100 10 A A 1 0, 1 0 — — — A 5.43 1 ms 0 - 1000 0 — — — A 5.43 1 1, 2 1 — — — A 5.43 d4-02 Trim Control Level d5-01 Torque Control Selection d5-02 Torque Reference Delay Time d5-03 Speed Limit Selection d5-04 Speed Limit 1% –120 - +120 0 — — — A 5.43 d5-05 Speed Limit Bias 1% 0 - 120 10 — — — A 5.43 d5-06 Speed/Torque Control Switching Timer 1 ms 0 - 1000 0 — — — A 5.43 0 : Speed Control 1 : Torque Control 1 : Analog input (term. 13 & 14) 2 : d5-04 setting A A NOTES: 1. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2 ; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-11 5.32 H Table A1-5. Drive EX-XX Parameters PARAMETER FUNCTION NUMBER NAME DESCRIPTION ACCESS LEVEL PARA. (See Note 1) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1V 155 - 255 (230V ratings) 310 - 510 (460V ratings) 445 - 733 (600V ratings) 230 (230V ratings) 460 (460V ratings) 575 (600V ratings) Q Q Q Q 5.48 1 0-2 0 Q Q Q Q 5.41 1H 0-F F Q Q - - 5.47 E1-01 Input Voltage Setting E1-02 Motor Selection 0 : General Purpose motor (TEFC) 1 : Blower Cooled motor (TENV or TEBC) 2 : Vector Motor E1-03 V/f Pattern Selection 0 to E : 15 preset V/f patterns F : Custom pattern using E1-04 thru E1-10 E1-04 Maximum Output Frequency 0.1 Hz 40.0 - 400.0 60.0 Q Q Q Q 2.4, 5.48 E1-05 Maximum Voltage 0.1 V 0.0 - 255.0 (230V ratings) 0.0 - 510.0 (460V ratings) 0.0 - 733.1 (600V ratings) 230.0 (230V ratings) 460.0 (460V ratings) 575.0 (600V ratings) Q Q Q Q 2.4, 5.48 E1-06 Base Frequency 0.1 Hz 0.0 - 400.0 60.0 Q Q Q Q 2.4, 5.48 E1-07 Mid. Output Frequency A 0.1 Hz 0.0 - 400.0 (See Note 1) Q Q A - 5.48 E1-08 Mid. Output Voltage A 0.1 V (See Note 1) 12.6 (460V ratings) 25.3 (460V ratings) 36.3 (600V ratings) Q Q A - 5.48 0.0 - 255.0 (230V ratings) 0.0 - 510.0 (460V ratings) 0.0 - 733.1 (600V ratings) E1-09 Min. Output Frequency 0.1 Hz 0.0 - 400.0 (See Note 1) Q Q A A 5.48 E1-10 Min. Output Voltage A 0.1 V (See Note 1) 2.3 (460V ratings) 4.6 (460V ratings) 6.5 (600V ratings) Q Q A - 5.48 0.0 - 255.0 (230V ratings) 0.0 - 510.0 (460V ratings) 0.0 - 733.1 (600V ratings) E1-11 Mid. Output Frequency B 0.1 Hz 0.0 - 400.0 0.0 A A A A 5.48 E1-12 Mid. Output Voltage B 0.1 V 0.0 - 255.0 (230V ratings) 0.0 - 510.0 (460V ratings) 0.0 - 733.1 (600V ratings) 0.0 A A Q Q 5.48 E1-13 Base Voltage 0.1 V 0.0 - 255.0 (230V ratings) 0.0 - 510.0 (460V ratings) 0.0 - 733.1 (600V ratings) 0.0 A A Q Q 5.48 A1-12 Table A1-5. Drive EX-XX Parameters – Continued FUNCTION NUMBER NAME E2-01 Motor Rated Current E2-02 Motor Rated Slip E2-03 Motor No-load Current E2-04 Number of Motor Poles 1 pole 2 - 48 4 E2-05 Motor Line-to-line Resistance 0.001 Ω 0.000 65.000 (See Note 3) E2-06 Motor Leakage Inductance 0.1 % 0.0 - 40.0 E2-07 Motor Iron-core Saturation Coefficient 1 0.01 0.00 - 0.50 0.50 — — A A 2.4 E2-08 Motor Iron-core Saturation Coefficient 2 0.01 0.50 - 0.75 0.75 — — A A 2.4 E2-09 Motor Mechanical Loss 0.1 % 0.0 - 10.0 0.0 — — — A 2.4 E2-10 Torque Compensation Iron Loss 1W 0 - 65535 (See Note 3) A A — — E3-01 Control Method Selection (Motor 2) 1 0-3 E4-01 Maximum Output Frequency (Motor 2) Maximum Voltage (Motor 2) 0.1 Hz 40.0 - 400.0 E4-03 Base Frequency (Motor 2) 0.1 Hz 0.0 - 400.0 E4-04 Mid. Output Frequency (Motor 2) 0.1 Hz 0.0 - 400.0 E4-02 DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 4) REF . 0 1 2 3 PARAMETER (See 0.00 - 1500.0 (See Note 3) Note 2) Q Q Q Q 2.4, 5.41 (See Note 3) A A Q Q 2.4 0.01 A 0.00 - 1500.0 (See Note 3) A A Q Q 2.4 — Q — Q 2.4 A A A A 2.4 (See Note 3) — — A A 2.4 0.01 Hz 0 1 2 3 : V/f control : V/f with PG feedback : Open loop vector : Flux vector 0.1 V A1-13 0.00 - 20.00 Q Q Q Q 2 (See Note 5) 5.45.1 Q Q 5.45.1 0.0 - 255.0 Q Q Q Q 230.0 (230V ratings) (230V ratings) 0.0 - 510.0 460.0 (460V ratings) (460V ratings) 0.0 - 733.1 575.0 (600V ratings) (600V ratings) 5.45.1 60.0 Q Q Q Q 5.45.1 (See Note 1) Q Q Q Q 5.45.1 60.0 Q Q Table A1-5. Drive EX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING E4-05 Mid. Output Voltage (Motor 2) 0.1 Hz E4-06 Min. Output Frequency (Motor 2) 0.1 Hz E4-07 Min. Output Voltage (Motor 2) 0.1 V E5-01 Rated Current (Motor 2) E5-02 Rated Slip (Motor 2) E5-03 No-load Current (Motor 2) E5-04 Number of Motor Poles (Motor 2) 2 poles 2 - 48 4 E5-05 Line-to-line Resistance (Motor 2) 0.001 Ω 0.000 65.000 (See Note 3) E5-06 Leakage Inductance (Motor 2) 0.1% 0.0 - 40.0 ACCESS LEVEL PARA. (See Note 4) REF . 0 1 2 3 (See Note 1) Q Q Q Q 0.0 - 255.0 12.6 (230V ratings) (230V ratings) 0.0 - 510.0 25.3 (460V ratings) (460V ratings) 0.0 - 733.1 36.3 (600V ratings) (600V ratings) 0.0 - 400.0 (See Note 1) 5.45.1 Q Q Q A 5.45.1 (See Note 1) Q Q Q Q 0.0 - 255.0 2.3 (230V ratings) (230V ratings) 0.0 - 510.0 4.6 (460V ratings) (460V ratings) 0.0 - 733.1 6.5 (600V ratings) (600V ratings) 5.45.1 (See 0.00 - 1500.0 (See Note 3) Note 2) (See Note 3) Q Q Q Q 5.45.1 (See Note 3) A A Q Q 5.45.1 (See 0.00 - 1500.0 (See Note 3) Note 2) A A Q Q 5.45.1 — A — A 5.45.1 A A A A 5.45.1 (See Note 3) — — A A 5.45.1 0.01 Hz 0.00 - 20.00 NOTES: 1 . Factory setting differs depending on the selected Control Method ( A 1 - 0 2 ) . 2 . Setting increment is 0.01A for models GPD515C-A003 thru -A033 (CIMR-G5M20P41F thru 27P51F), -B001 thru -B021 (40P41F thru 47P51F), and -C003 thru -C012 (51P51F thru 57P51F). Setting increment is 0.1A for models GPD515C-A049 thru -A300 (CIMR-G5M20111F thru 20750F), -B001 thru -B011 (40111F thru 43000F), and -C017 thru -C200 (50111F thru 51600F). 3 . Factory setting differs depending on drive capacity. 4 . Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2 ; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. 5 . Settings of these parameters will not be initialized by programming A 1 - 0 3 t o “1110”, “2220”, or “3330”. A1-14 Table A1-6. Drive FX-XX Parameters PARAMETER FUNCTION NUMBER NAME F1-01 Encoder (PG) Constant F1-02 Operation Selection at PG Open Circuit 0 1 2 3 : : : : F1-03 Operation Selection at Overspeed 0 1 2 3 F1-04 Operation Selection at Speed Deviation 0 1 2 3 F1-05 ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 ppr 0 - 60000 1024 Ramp to stop Coast to stop Fast-stop Alarm only 1 0-3 1 — B — B 5.15 B : : : : Ramp to stop Coast to stop Fast-stop Alarm only 1 0-3 1 — B — B 5.15 C : : : : Ramp to stop Coast to stop Fast-stop Alarm only 1 0-3 3 — B — B 5.15 D PG Rotation 0 : Counter-clockwise 1 : Clockwise 1 0, 1 0 — B — B 5.15 E F1-06 PG Division Rate (PG Pulse Monitor Effective only with control circuit board PG-B2 1 1 - 132 1 — B — B Separate Opt. Instr. Sheet F1-07 Integral Value During Accel/Decel Selection 0 : Disabled 1 : Enable 1 0, 1 0 — B — — 5.15 F F1-08 Overspeed Detection Level 1% 0 - 120 115 F1-09 Overspeed Detection Delay Time 0.1 sec 0.0 - 2.0 F1-10 Excessive Speed Deviation Detection Level 1% 0 - 50 10 — A — A 5.15 D F1-11 Excessive Speed Deviation Detection Delay Time 0.1 sec 0.0 - 10.0 0.5 — A — A 5.15 D F1-12 Number of PG Gear Teeth 1 1 0 - 1000 0 — A — — 5.15 G F1-13 Number of PG Gear Teeth 2 1 0 - 1000 0 — A — — 5.15 G F1-14 PGo Detect Time 0.1 sec 0.0 - 10.0 2.0 DESCRIPTION A1-15 — Q — Q 2.2 B,D, 5.15 A — A — A 5.15 C (See Note 1) — A — A 5.15 C — A — A 5.15 B Table A1-6. Drive FX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME F2-01 AI-14 Bi-polar or Uni-polar Input Selection F3-01 DI-16 Digital Input Option F4-01 ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 0, 1 0 B B B — Separate Option Instr. Sheet 1 0-7 0 B B B B Separate Option Instr. Sheet AO-08 / AO-12 Channel 1 Monitor Selection 1 1 - 38 2 B B B B Separate Option Instr. Sheet F4-02 AO-08 / AO-12 Channel 1 Gain 0.01 0.00 - 2.50 1.00 B B B B Separate Option Instr. Sheet F4-03 AO-08 / AO-12 Channel 2 Monitor Selection 1 1 - 38 3 B B B B Separate Option Instr. Sheet F4-04 AO-08 / AO-12 Channel 2 Gain 0.01 0.00 - 2.50 0.50 B B B B Separate Option Instr. F4-05 AO-08 / AO-12 Channel 1 Bias 0.1% -10.0 - 10.0 0.0 B B B B Separate Option Instr. Sheet F4-06 AO-08 / AO-12 Channel 2 Bias 0.1% -10.0 - 10.0 0.0 B B B B Separate Option Instr. Sheet F5-01 DO-02 Channel 1 Output Selection 1 0 - 37 0 B B B B Separate Option Instr. Sheet F5-02 DO-02 Channel 2 Output Selection 1 0 - 37 1 B B B B Separate Option Instr. Sheet F6-01 DO-08 Output Mode Selection 0 : 8-channel individual 1 : Binary output 1 0, 1 0 B B B B Separate Option Instr. Sheet F7-01 PO-36F Frequency Multiple Selection 0 1 2 3 4 1 0-4 1 B B B B Separate Option Instr. Sheet DESCRIPTION 0 : 3-channel individual 1 : 3-channel addition 0 : BCD 1% 5 : BCD 0.01 Hz 1 : BCD 0.1 % 6 : BCD (5DG) 2 : BCD 0.01 % 0.01 Hz 3 : BCD 1 Hz 7 : Binary 4 : BCD 0.1 Hz : : : : : 1 x Output frequency 6 x Output frequency 10 x Output frequency 12 x Output frequency 36 x Output frequency A1-16 Table A1-6. Drive FX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 F8-01 Communication 0 : Rampt to Stop Error (E-15) 1 : Coast to Stop Detection 2 : Fast Stop Selection 3 : Alarm Only 1 0, 1 1 B B B — F9-01 Option External Fault (EFO) Selection 0 : Normally Open 1 : Normally Closed 1 0, 1 0 A A A A F9-02 Option External Fault (EFO) Detection 0 : Always Detected 1 : Only During Run 1 0, 1 0 A A A A F9-03 Option External Fault (EFO) Action 0 1 2 3 1 0-3 1 A A A A F9-04 Trace Sample Time 1 0 - 60,000 0 A A A A F9-05 Torque Reference Limit Selection 0 : Disabled 1 : Enabled 1 0, 1 1 — — — A F9-06 DP-RAM Communication (BUS) Fault Selection 0 1 2 3 1 0-3 1 A A : : : : : : : : Ramp to Stop Coast to Stop Fast Stop Alarm Only Ramp to Stop Coast to Stop Fast Stop Alarm Only A A NOTES: 1. Factory setting differs depending on the selected Control Method ( A 1 - 0 2 ) - see Table A3-2. 2. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2 ; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-17 Table A1-7. Drive HX-XX Parameters PARAMETER FUNCTION NUMBER NAME H1-01 ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING Multi-function Input (Terminal 3) 1 0 - 77 24 B B B B 5.16, 5.25, 5.32 H1-02 Multi-function Input (Terminal 4) 1 0 - 77 14 B B B B 5.16, 5.25, 5.32 H1-03 Multi-function Input (Terminal 5) 1 0 - 77 3 (0) (See Note 1) B B B B 5.16, 5.25, 5.32 H1-04 Multi-function Input (Terminal 6) 1 0 - 77 4 (3) (See Note 1) B B B B 5.16, 5.25, 5.32 H1-05 Multi-function Input (Terminal 7) 1 0 - 77 6 (4) (See Note 1) B B B B 5.16, 5.25, 5.32 H1-06 Multi-function Input (Terminal 8) 1 0 - 77 8 (6) (See Note 1) B B B B 5.16, 5.25, 5.32 H2-01 Multi-function Output (Term. 9 & 10) 1 0 - 37 0 B B B B 5.33 H2-02 Multi-function Output (Term. 25-27) 1 0 - 37 1 B B B B 5.33 H2-03 Multi-function Output (Term. 26-27) 1 0 - 37 2 B B B B 5.33 H3-01 Auto Speed Reference Signal Level Selection (Terminal 13) 1 0, 1 0 B B B B 5.19 H3-02 Auto Speed Reference Signal Gain (Terminal 13) 0.1 % 0.0 - 1000.0 100.0 B B B B 5.18 H3-03 Auto Speed Reference Signal Bias (Terminal 13) 0.1 % –100.0 +100.0 0.0 B B B B 5.18 DESCRIPTION 0 : 0 to 10 VDC 1 : ±10 VDC A1-18 Table A1-7. Drive HX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION 0 : 0 to 10 VDC 1 : ±10 VDC ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 0, 1 0 B B B B 5.19 H3-04 Multi-function Analog Input 1 Signal Level Selection (Terminal 16) H3-05 Multi-function Analog Input 1 Selection (Terminal 16) 1 0 - 1F 0 B B B B 5.30 H3-06 Multi-function Analog Input 1 Gain (Terminal 16) 0.1 % 0.0 - 1000.0 100.0 B B B B 5.18 H3-07 Multi-function Analog Input 1 Bias (Terminal 16) 0.1 % –100.0 +100.0 0.0 B B B B 5.18 H3-08 Multi-function Analog Input 2 Signal Level Selection (Terminal 14) 1 0-2 2 A A A A 5.19 H3-09 Multi-function Analog Input 2 Selection (Terminal 14) 1 0 - 1F 1F A A A A 5.30 H3-10 Multi-function Analog Input 2 Gain (Terminal 14) 0.1 % 0.0 - 1000.0 100.0 A A A A 5.18 H3-11 Multi-function Analog Input 2 Bias (Terminal 14) 0.1 % –100.0 +100.0 0.0 A A A A 5.18 H3-12 Analog Input Filter Time Constant 0.01 sec 0.00 - 2.00 0.00 A A A A H4-01 Multi-function Analog Monitor 1 Selection (Terminal 21) 1 1 - 38 2 B B B B 5.31 H4-02 Multi-function Analog Monitor 1 Gain (Terminal 21) 0.01 0.00 - 2.50 1.00 B B B B 5.31 0 : 0 to 10 VDC 1 : ±10 VDC 2 : 4-20 mA A1-19 Table A1-7. Drive HX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME H4-03 Multi-function Analog Monitor 1 Bias (Terminal 21) H4-04 Multi-function Analog Monitor 2 Selection (Terminal 23) H4-05 Multi-function Analog Monitor 2 Gain (Terminal 23) H4-06 Multi-function Analog Monitor 2 Bias (Terminal 23) H4-07 Multi-function Analog Monitor Signal Level Selection (Term. 21 & 23) H5-01 Serial Comm. Station Address H5-02 Serial Comm. Baud Rate 0 1 2 3 4 H5-03 DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING 0.1 % –10.0 - +10.0 0.0 B B B B 5.31 1 1 - 38 3 B B B B 5.31 0.01 0.00 - 2.50 0.50 B B B B 5.31 0.0 B B B B 5.31 0.1 % –10.0 - +10.0 0 : 0 to 10 VDC 1 : ±10 VDC ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 1 0, 1 0 B B B B 5.31 1 0 - 1F 1F A A A A 5.28 1200 baud 2400 baud 4800 baud 9600 baud 19.2 kbaud 1 0-4 3 A A A A 5.28 Serial Comm. Parity Select 0 : No parity 1 : Even parity 2 : Odd parity 1 0-2 0 A A A A 5.28 H5-04 Stopping Method After Serial Comm. Error 0 1 2 3 1 0-3 3 A A A A 5.28 H5-05 Serial Comm. Fault Detect 0 : Disabled 1 : Enabled 1 0, 1 1 A A A A 5.28 : : : : : : : : : Ramp to stop Coast to stop Fast-stop Alarm only NOTES: 1. Factory settings in the parentheses are values obtained at a 3-wire initialization. 2. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2 ; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-20 Table A1-8. Drive LX-XX Parameters PARAMETER FUNCTION NUMBER NAME DESCRIPTION 0 : Disabled 1 : Enabled (Coast to Stop) ACCESS LEVEL PARA. (See Note 4) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 0, 1 1 B B B B 5.41 0.1 min 0.1 - 20.0 8.0 B B B B 5.41 1 0-2 0 B B B B 5.29 L1-01 Motor Overload Protection Selection L1-02 Motor Overload Protection Time Constant L2-01 Momentary Power Loss Detection Selection L2-02 Momentary Power Loss Ride-thru Time 0.1 sec 0.0 - 2.0 (See Note 1) B B B B 5.29 L2-03 Momentary Power Loss Minimum Base Block Time 0.1 sec 0.1 - 5.0 (See Note 1) B B B B 5.32 D L2-04 Momentary Power Loss Recovery Ramp Time 0.1 sec 0.0 - 5.0 (See Note 1) A A A A 5.32 D L2-05 Undervoltage Detection Level 1V sec A A A A 5.29 L2-06 KEB Frequency L3-01 Stall Prevention Selection During Accel L3-02 0 : Disabled 1 : Power loss ride-thru 2 : CPU power active 150 -210 (230V ratings) 300 - 420 (460V ratings) 431 - 603 (600V ratings) 190 (230V ratings) 380 (460V ratings) 546 (600V ratings) 0.1 % 0.0 - 100.0 0.0 A A A A 1 0-2 1 B B B — 5.39 Stall Prevention Level During Accel 1% 0 - 200 150 B B B — 5.39 L3-03 Stall Prevention Level During Accel (CHP) 1% 0 - 100 50 A A A — 5.39 L3-04 Stall Prevention Selection During Decel 1 0-3 1 B B B B 5.39 0 : Disabled 1 : General-purpose 2 : Intelligent (See Note 2) 0 1 2 3 : : : : Disabled General-purpose Intelligent (See Note 2) Stall Prevent w/Resistor A1-21 Table A1-8. Drive LX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION 0 : Disabled 1 : Decel time 1 2 : Decel time 2 ACCESS LEVEL PARA. (See Note 4) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 0-2 1 B B — — 5.39 L3-05 Stall Prevention Selection During Running L3-06 Stall Prevention Level During Running 1% 30 - 200 160 B B — — 5.39 L4-01 Speed Coincidence Frequency 0.1 Hz 0.0 - 400.0 0.0 B B B B 5.33 L4-02 Speed Coincidence Width 0.1 Hz 0.0 - 20.0 2.0 B B B B 5.33 L4-03 Speed Coincidence Frequency (±) 0.1 Hz –400.0 +400.0 0.0 A A A A 5.33 L4-04 Speed Coincidence Width (±) 0.1 Hz 0.0 - 20.0 2.0 A A A A 5.33 L4-05 Frequency Reference Loss Detection Selection 1 0, 1 0 A A A A 5.20 L5-01 Number of Auto Restart Attempts 1 time 0 - 10 0 B B B B 5.5 L5-02 Auto Restart Operation Selection 0 : No fault relay 1 : Fault relay active 1 0, 1 0 B B B B 5.5 L6-01 Torque Detection Selection 1 0 : Disabled 1 : Detected during speed agree, and operation continues after detection 2 : Detected during running, and operation continues after detection 3 : Detected during speed agree, and drive faults 4 : Detected during running, and drive faults 1 0-4 0 B B B B 5.44 0 : Stop 1 : Run at 80% of frequency reference A1-22 Table A1-8. Drive LX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 4) REF . 0 1 2 3 L6-02 Torque Detection Level 1 1% 0 - 300 150 B B B B 5.44 L6-03 Torque Detection Time 1 0.1 sec 0.0 - 10.0 0.1 B B B B 5.44 L6-04 Torque Detection Selection 2 1 0-4 0 A A A A 5.44 L6-05 Torque Detection Level 2 1% 0 - 300 150 A A A A 5.44 L6-06 Torque Detection Time 2 0.1 sec 0.0 - 10.0 0.1 A A A A 5.44 L7-01 Forward Torque Limit 1% 0 - 300 200 — — B B 5.45 L7-02 Reverse Torque Limit 1% 0 - 300 200 — — B B 5.45 L7-03 Forward Regenerative Torque Limit 1% 0 - 300 200 — — B B 5.45 L7-04 Reverse Regenerative Torque Limit 1% 0 - 300 200 — — B B 5.45 L8-01 Internal Dynamic Braking Resistor Protection 1 0, 1 0 B B B B 5.27 L8-02 OH (Overheat) Protection Alarm Level 1 °C 50 - 130 (See Note 1) A A A A 5.27 0 : Disabled 1 : Detected during speed agree, and operation continues after detection 2 : Detected during running, and operation continues after detection 3 : Detected during speed agree, and drive faults 4 : Detected during running, and drive faults 0 : Not provided 1 : Provided A1-23 Table A1-8. Drive LX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION : : : : Ramp to stop Coast to stop Fast-stop Alarm only ACCESS LEVEL PARA. (See Note 4) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 0-3 3 A A A A 5.27 L8-03 Operation Selection After OH (Overheat) Pre-alarm 0 1 2 3 L8-05 Input Open-phase Protection Selection 0 : Disabled 1 : Enabled 1 0, 1 0 A A A A 5.34 L8-07 Output Open-phase Protection Selection 0 : Disabled 1 : Enabled 1 0, 1 1 A A A A 5.35 L8-10 Output Ground Fault Detection Selection 0 : Disabled 1 : Enabled 1 0, 1 1 A A A A 5.27 L8-17 IGBT Protection at Low Frequency 0 : Conventional 1 : Lower carrier frequency when I > 100% and Fout < 10.0 Hz 2 : Short Term OL2 (2 seconds if Fout < 6.0 Hz and I > 175% 3 : Limit current to 150% 1 0-3 1 A A A — 5.27 L8-19 OL2 Selection at Low Speed 0 : Low frequency OL2 disabled 1 : Low frequency OL2 enabled 1 0, 1 0 A A A A 5.27 NOTES: 1. Factory setting differs depending on drive capacity. 2. When Vector control ( A 1 - 0 2 = 2 or 3) is selected, set value 2 (Intelligent) cannot be set. 3. Factory setting differs depending on the Control Method selected by ( A 1 - 0 2 ) . 4. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2 ; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-24 Table A1-9. Drive oX-XX Parameters PARAMETER FUNCTION NUMBER NAME DESCRIPTION ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 INCRE- SETTING FACTORY MENT RANGE SETTING 1 4 - 38 6 B B B B 5.12 1 1-4 1 B B B B 5.12 1 0 - 39999 0 B B B B 5.11 o1-01 Monitor Selection o1-02 Monitor Selection After Power-up o1-03 Digital Operator Display Selection o1-04 Digital Operator Display Units 0 : Hz 1 : RPM 1 0, 1 0 — — — B 5.11 o1-05 Parameter / Address Display Selection 0 : Parameter number 1 : MODBUS address 1 0, 1 0 A A A A 5.11 o2-01 LOCAL/ REMOTE Key Selection 0 : Disabled 1 : Enabled 1 0, 1 1 B B B B 5.26 o2-02 STOP Key Function During Remote Run 0 : Disabled 1 : Enabled 1 0, 1 1 B B B B 5.26 o2-03 User Parameter Default Value 0 : Disabled 1 : Set default 2 : Clear all 1 0-2 0 B B B B 5.46 o2-04 kVA Selection (Drive Model No.) 1 0 - FF (See Note 1) B B B B Table A3-1 o2-05 Digital Operator "Motor Operated Pot" 0 : Drive accepts frequency command after ENTER is pressed 1 : Drive accepts frequency command immediately 1 0, 1 0 A A A A 5.26 o2-06 Operation Selection When Digital Operator is Disconnected 0 : Disabled (operation continues) 1 : Enabled (motor coasts to stop and fault is displayed 1 0, 1 1 A A A A 5.26 o2-07 Elapsed Operating Hour Timer Set 1 hour 0 - 65535 — A A A A 5.26 1 2 3 4 : : : : Frequency reference Output frequency Output current Selected monitor A1-25 Table A1-9. Drive oX-XX Parameters – Continued PARAMETER FUNCTION NUMBER NAME DESCRIPTION INCRE- SETTING FACTORY MENT RANGE SETTING ACCESS LEVEL PARA. (See Note 2) REF . 0 1 2 3 o2-08 Elapsed Operating Hour Timer Selection 0 : Timer active whenever power is applied to drive 1 : Timer active whenever drive is in "run" mode 1 0, 1 0 A A A A o2-09 Initial Mode Selection 0 : Japanese Spec. 1 : American Spec. 2 : European Spec. 1 0-2 1 A A A A NOTES: 1. Not initialized. Factory setting differs depending on the drive capacity. 2. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. A1-26 5.26 Table A1-10. Drive UX-XX Parameters PARAMETER NUMBER MONITOR ITEM DESCRIPTION DISPLAY ANALOG MONITOR UNIT OUTPUT LEVEL ACCESS L E V E L (See Note 3) 0 1 2 3 U1-01 Frequency Reference (See Note 1) 10V / max. output freq. ( E1-04 ) O O O O U1-02 Output Frequency (See Note 1) 10V / max. output freq. ( E1-04 ) O O O O U1-03 Output Current (See Note 2) 10V / drive rated current O O O O U1-04 (4) Control Method — O O O O U1-05 (4) Motor Speed 10V / max. output freq. ( E1-04 or E4-01 ) — O O O U1-06 Output Voltage 0.1 V U1-07 (4) DC Bus Voltage 0.1 V U1-08 (4) Output Power 0.1 kW 10V / drive capacity (kW) O O O O U1-09 (4) Torque Reference (internal) 0.1 % 10V / motor rated torque — — O O U1-10 (4) Input Terminal Status — — O O O O — — O O O O 0 1 2 3 : : : : V/f control V/f with PG feedback Open loop vector Flux vector — 0.01 Hz 10V / 230V or 10V / 460V or 10V / 575V 10V / 400V or 10V / 800V or 10V / 1150V O O O O O O O O 11111111 Control circuit terminal 1 : "Closed" Control circuit terminal 2 : "Closed" Control circuit terminal 3 : "Closed" Control circuit terminal 4 : "Closed" Control circuit terminal 5 : "Closed" Control circuit terminal 6 : "Closed" Control circuit terminal 7 : "Closed" Control circuit terminal 8 : "Closed" U1-11 (4) Output Terminal Status 10000111 Control circuit terminals 9-10 : "Closed" Control circuit terminal 25 : "Closed" Control circuit terminal 26 : "Closed" Not Used Not Used Not Used Not Used Fault contact output active A1-27 Table A1-10. Drive UX-XX Parameters – Continued PARAMETER NUMBER U1-12 (4) MONITOR ITEM DESCRIPTION Operation Status DISPLAY ANALOG MONITOR UNIT OUTPUT LEVEL ACCESS L E V E L (See Note 3) 0 1 2 3 — — O O O O 1 hour — O O O O — — O O O O 11111111 During run During zero-speed During reverse run During reset signal input During speed agree Drive operation ready Minor fault Major fault U1-13 (4) Elapsed Operation Time U1-14 (4) Software No. (Flash ID No.) U1-15 (4) Control Circuit Terminal 13 Input Voltage 0.1 % 10V / 10V B B B B U1-16 (4) Control Circuit Terminal 14 Input Voltage 0.1 % 10V / 10V or 10V / 20mA B B B B U1-17 (4) Control Circuit Terminal 16 Input Voltage 0.1 % 10V / 10V B B B B U1-18 (4) Motor Secondary Current (Iq) 0.1 % 10V / motor rated primary current ( E2-01 ) B B B B U1-19 (4) Motor Exciting Current 0.1 % 10V / motor rated primary current ( E2-01 ) — — B B U1-20 (4) Output Frequency After Soft-start 0.01 Hz 10V / max. output freq. ( E1-04 ) A A U1-21 (4) Automatic Speed Regulator Input 0.01 % 10V / max. output freq. ( E1-04 ) — A — A U1-22 (4) Automatic Speed Regulator Output 0.01 % 10V / motor rated primary current ( E2-01 ) — A — A EXAMPLE: 01114 Analog monitor output level becomes 10V / max output frequency with V/F control. A1-28 A A Table A1-10. Drive UX-XX Parameters – Continued PARAMETER NUMBER MONITOR ITEM DESCRIPTION DISPLAY ANALOG MONITOR UNIT OUTPUT LEVEL ACCESS L E V E L (See Note 3) 0 1 2 3 U1-23 (4) Speed Deviation Regulator Input 0.01 % 10V / max. output freq. ( E1-04 ) — A — A U1-24 (4) PID Feedback Amount 0.01 % 10V / max. output freq. ( E1-04 ) A A A A U1-25 (4) DI-16H Input Status — A A A A U1-26 (4) Output Voltage Reference Vq 0.1 V 10V / 230V or 10V / 460V or 10V / 575V — — A A U1-27 (4) Output Voltage Reference Vd 0.1 V 10V / 230V or 10V / 460V or 10V / 575V — — A A U1-28 (4) CPU ID No. — A A A U1-32 (4) ACR (q-Axis) Output 0.1 % — — A A U1-33 (4) ACR (d-Axis) Output 0.1 % — — A A U1-34 (4) OPE Detected — — A A U1-35 (4) Zero-Servo Pulse Count Only available with Zero-Servo function in Flux Vector control. 1 pulse — — — — A U1-36 PID Input Displays PID Error (Setpoint minus Feedback) 0.01% 10V / 100% A A A A U1-37 PID Output Displays PID Output (100% = E1-04) 0.01% 10V / 100% A A A A U1-38 PID Setpoint 0.01% 10V / 100% A A A A U2-01 Current Fault — — O O O O U2-02 Last Fault — — O O O O U2-03 Frequency Reference At time of most recent fault 0.01 Hz — O O O O U2-04 Output Frequency At time of most recent fault 0.01 Hz — O O O O U2-05 Output Current At time of most recent fault (See Note 2) — O O O O Displays an input value according to the setting of F3-01 . EXAMPLE: 00110 — — A1-29 A A A Table A1-10. Drive UX-XX Parameters – Continued PARAMETER NUMBER MONITOR ITEM DESCRIPTION DISPLAY ANALOG MONITOR UNIT OUTPUT LEVEL ACCESS L E V E L (See Note 3) 0 1 2 3 U2-06 Motor Speed At time of most recent fault 0.01 Hz — O O O O U2-07 Output Voltage At time of most recent fault 0.1 V — O O O O U2-08 DC Bus Voltage At time of most recent fault 1V — O O O O U2-09 Output kWatts At time of most recent fault 0.1 kW — O U2-10 Torque Reference At time of most recent fault 0.1 % — — — — O U2-11 Input Terminal Status At time of most recent fault — — O O O O — — O O O O — — O O O O 1 hour — O O O O O O O 11111111 Control circuit terminal 1 : "Closed" Control circuit terminal 2 : "Closed" Control circuit terminal 3 : "Closed" Control circuit terminal 4 : "Closed" Control circuit terminal 5 : "Closed" Control circuit terminal 6 : "Closed" Control circuit terminal 7 : "Closed" Control circuit terminal 8 : "Closed" U2-12 Output Terminal Status At time of most recent fault 10000111 Control circuit terminals 9-10 : "Closed" Control circuit terminal 25 : "Closed" Control circuit terminal 26 : "Closed" Not Used Not Used Not Used Not Used Fault contact output active U2-13 Inverter Status At time of most recent fault 11111111 During run During zero-speed During reverse run During reset signal input During speed agree Drive operation ready Minor fault Major fault U2-14 Elapsed Time At time of most recent fault U3-01 Last Fault Most recent fault — — O O O O U3-02 Fault Message 2 2nd most recent fault — — O O O O A1-30 Table A1-10. Drive UX-XX Parameters – Continued PARAMETER NUMBER MONITOR ITEM DESCRIPTION DISPLAY ANALOG MONITOR UNIT OUTPUT LEVEL ACCESS L E V E L (See Note 3) 0 1 2 3 U3-03 Fault Message 3 3rd most recent fault — — O O O O U3-04 Fault Message 4 4th most recent (oldest) fault — — O O O O U3-05 Elapsed Time 1 Of most recent fault 1 hour — O O O O U3-06 Elapsed Time 2 Of 2nd most recent fault 1 hour — O O O O U3-07 Elapsed Time 3 Of 3rd most recent fault 1 hour — O O O O U3-08 Elapsed Time 4 Of oldest fault 1 hour — O O O O NOTES: 1. Display unit differs depending on setting of o 1 - 0 3 . 2. Display unit = 0.01A for models GPD515C-A003 thru -A033 (CIMR-G5M20P41F thru 27P51F), -B001 thru -B021 (40P41F thru 47P51F), and -C003 thru -C012 (51P51F thru 57P51F). Display unit = 0.1A for models GPD515C-A049 thru -A300 (CIMR-G5M20111F thru 20750F), -B001 thru -B011 (40111F thru 43000F), and -C017 thru -C200 (50111F thru 51600F). 3. Capability to view and set specific parameters is dependent upon the Access Level ( A 1 - 0 1 ) and Control Method ( A 1 - 0 2; 0 = V/f, 1 = V/f w/PG, 2 = Open Loop Vector, 3 = Flux Vector) the drive is programmed for. Each column represents the Access Level for a given Control Method: Q = Quick-start; B = Basic; A = Advanced; — = not available. 4. Monitor items U 1 - 0 4, U 1 - 0 5,and U 1 - 0 7 through U 1 - 3 5 can only be viewed from within the U 1 Monitor Parameter function (i.e. press “down arrow” key, then D A T A / E N T E R, then scroll up or down to view the desired monitor item). See paragraph 4.3, Digital Operator Menu Trees for more details. A1-31 Table A1-11. Run Operative Parameters PARAMETER NUMBER FUNCTION NAME PARA. REF. A1-00 A1-01 Language Selection Parameter Access Level b5-02 b5-03 b5-04 b5-05 b5-06 b5-07 b5-08 Proportional Gain Integral Time Integral Value Limit Derivative Time PID Limit Offset Output Lag Filter Time 5.36 5.36 5.36 5.36 5.36 5.36 5.36 C1-01 C1-02 C1-03 C1-04 C1-10 Acceleration Time 1 Deceleration Time 1 Acceleration Time 2 Deceleration Time 2 Accel/Decel Time Setting Unit 5.2 5.2 5.2 5.2 5.2 C3-01 Slip Compensation Time 5.38 C4-01 Torque Compensation Gain 5.42 C5-01 C5-02 ASR Proportional Gain 1 ASR Integral Time 1 5.7 5.7 C5-03 C5-04 ASR Proportional Gain 2 ASR Integral Time 2 5.7 5.7 d1-01 d1-02 d1-03 d1-04 d1-05 d1-06 d1-07 d1-08 d1-09 Frequency Reference 1 Frequency Reference 2 Frequency Reference 3 Frequency Reference 4 Frequency Reference 5 Frequency Reference 6 Frequency Reference 7 Frequency Reference 8 Jog Frequency Reference F4-02 F4-04 AO-08 / AO-12 Channel 1 Gain AO-08 / AO-12 Channel 2 Gain H3-02 H3-03 H3-06 H3-07 H3-10 H3-11 Auto Speed Reference Signal Gain (Term. 13) Auto Speed Reference Signal Bias (Term. 13) Multi-function Analog Input 1 Gain (Term. 16) Multi-function Analog Input 1 Bias (Term. 16) Multi-function Analog Input 2 Gain (Term. 14) Multi-function Analog Input 2 Bias (Term. 14) 5.18 5.18 5.18 5.18 5.18 5.18 H4-02 H4-03 H4-05 H4-06 Multi-function Multi-function Multi-function Multi-function 5.31 5.31 5.31 5.31 o1-01 o1-02 Monitor Selection Monitor Selection After Power-up Analog Analog Analog Analog Monitor Monitor Monitor Monitor 2.3 Table A1-1 5.23, 5.23, 5.23, 5.23, 5.23, 5.23, 5.23, 5.23, 5.23, 1 1 2 2 5.25 5.25 5.25 5.25 5.25 5.25 5.25 5.25 5.25 B B B B B B B B B Option Instr. Sheet Option Instr. Sheet Gain (Term. 21) Bias (Term. 21) Gain (Term. 23) Bias (Term. 23) 5.12 5.12 A1-32 Appendix 2. SPECIFICATIONS Table A2-1. Standard Specifications SECTION A. Input Voltage Related Specifications 208 / 230V Class drive Input Power Voltage : 3 Phase 200 / 208 / 220 / 230 VAC + 10%, – 15% Frequency : 50 / 60 Hz ± 5% Output Power Voltage : 0 - 230V (proportional to input voltage) Frequency: 0 - 400 Hz (V/Hz pattern selectable) NEW DRIVE OLD DRIVE MODEL NO. MODEL NO. CIMR-G5M GPD515C20P41F 20P71F 21P51F 22P21F 23P71F 25P51F 27P51F 20111F 20151F 20181F 20221F 20300F 20370F 20550F 20750F A003 A006 A008 A011 A017 A025 A033 A049 A064 A080 A096 A130 A160 A224 A300 RATED kVA NOMINAL HP 100% CONT. OUTPUT AMPS RATED INPUT AMPS 1.2 2.3 3.0 4.2 6.7 9.5 13 19 24 30 37 50 61 85 110 0.75 1 & 1.5 2 3 5 7.5 10 15 20 25 & 30 30 40 & 50 60 75 100 3.2 6 8 11 17.5 25 33 49 64 80 96 130 160 224 300 3.9 7.2 9.6 13.2 21 30 40 59 77 88 106 143 176 247 330 RECOMMENDED RECOMMENDED MCCB INPUT RATING (1) (AMPS) FUSING (AMPS)(2) 7 15 15 30 30 50 50 75 100 150 150 250 250 400 400 5.6 10 12 17.5 30 45 60 90 100 125 175 200 250 400 400 380 / 415 / 460V Class drive Input Power Voltage : 3 Phase 380 / 400 / 415 / 440 / 460 VAC + 10%, – 15% Frequency : 50 / 60 Hz ± 5% Output Power Voltage : 0 - 460V (proportional to input voltage) Frequency: 0 - 400 Hz (V/Hz pattern selectable) NEW DRIVE OLD DRIVE MODEL NO. MODEL NO. CIMR-G5M GPD515C40P41F 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F B001 B003 B004 B008 B011 B014 B021 B027 B034 B041 B052 B065 B080 B096 B128 B165 B224 B302 B380 B450 B605 RATED kVA NOMINAL HP 100% CONT. OUTPUT AMPS RATED INPUT AMPS 1.4 2.6 3.7 6.1 8.6 11 14 21 26 31 40 50 61 73 98 130 170 230 290 340 460 0.75 1&2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 & 250 300 300 & 350 400 & 500 1.8 3.4 4.8 8 11 14 21 27 34 41 52 65 80 96 128 165 224 302 380 450 605 2.2 4.1 5.8 9.6 13.2 16.8 26 33 40 46 58 72 88 106 141 182 247 330 456 540 726 RECOMMENDED RECOMMENDED MCCB INPUT RATING (1) (AMPS) FUSING (AMPS)(2) 3 7 7 15 30 30 30 50 50 75 75 100 150 150 250 250 400 400 600 800 1000 3 6 8 12 17.5 20 30 45 50 70 90 100 125 150 200 250 400 400 600 400 (3) 450 (3) ( 1 ) Molded-case circuit breaker must be rated for at least 18,000 RMS symmetrical amperes interrupting capacity. ( 2 ) Fuses should be of the current-limiting time-delay type offering protection for semi-conductor devices. ( 3 ) Two fuses of this rating are required for each phase. (table continued on next page) A2-1 Table A2-1. Standard Specifications (Continued) SECTION A. Input Voltage Related 600V Class drive Input Power Voltage : 3 Phase 500/ 575/ 600 VAC +/– 10% Frequency : 50 / 60 Hz ± 5% Output Power Voltage : 0 - 575V (proportional to input voltage) Frequency: 0 - 400 Hz (V/Hz pattern selectable) NEW DRIVE MODEL NO. CIMR-G5M OLD DRIVE MODEL NO. GPD515C- RATED kVA NOMINAL HP 100% CONT. OUTPUT AMPS RATED INPUT AMPS 51P51F 52P21F 53P71F 55P51F 57P51F 50111F 50151F 50181F 50221F 50301F 50371F 50451F 50551F 50751F 50900F 51100F 51600F C003 C004 C006 C010 C012 C017 C022 C027 C032 C041 C052 C062 C077 C099 C130 C172 C200 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 3.5 4.1 6.3 9.8 12.5 17 22 27 32 41 52 62 77 99 130 172 200 4.3 5.1 7.7 12.1 15.4 21 28 33 40 51 64 76 95 122 160 211 246 RECOMMENDED RECOMMENDED MCCB INPUT RATING (1) (AMPS) FUSING (AMPS)(2) 10 10 20 20 20 30 50 60 60 100 100 100 150 225 225 300 400 10 10 15 25 30 40 50 60 70 100 125 156 200 250 300 400 500 ( 1 ) Molded-case circuit breaker must be rated for at least 18,000 RMS symmetrical amperes interrupting capacity. ( 2 ) Fuses should be of the current-limiting time-delay type offering protection for semi-conductor devices. A2-2 Table A2-1. Standard Specifications (Continued) SECTION C. ALL drives SECTION C. ALL drives Control Method Frequency/Speed Control Control Characteristics Protective Functions Sine-coded PWM (Digital flux vector) Range 100:1 (including at stall) (1000:1 possible with PG) Precision Digital ref.: ± 0.01% (–10 to 40°C, +14 to +140°F) Analog ref.: ± 0.1% (25 ±10° C, 77 ±50°F) Frequency Control Range 0.1 to 400 Hz Speed Control Accuracy ± 0.2% (± 0.02% with PG) Frequency/Speed Reference Setting Resolution Digital Operator reference: 0.01 Hz (12 bits) (0.1 Hz @ 100 Hz and above) Analog reference: 0.03 Hz/60 Hz (11 bits) Starting Torque 150% / 1 Hz (150% / 0 RPM with PG) Output Frequency Resolution 0.01 Hz Auto Speed Reference Signal ± 10 VDC (20K Ohms), or 4-20mA (250 Ohms) Accel / Decel Time 0 to 6000 sec (resolution: 0.1 sec) (Accel / Decel times set independently, 4 steps available) Torque Limit 4 types available Braking Torque Approximately 20% V/F Pattern Selection 15 Standard Patterns: 4 for general purpose; 4 for high starting torque; 4 for fans and pumps; 3 for constant horsepower. 1 Custom Pattern: defined by parameter settings. Selectable Functions Multi-step speed operation (9 steps max.), S-curve accel/decel, zero speed control, servo lock, arbitrary torque detection, etc. Motor Overload Protection Electronic thermal overload relay Instantaneous Overcurrent Motor coasts to a stop at approximately 200% rated current. Fuse Blown Protection Motor coasts to a stop by blown fuse. Overload Motor coasts a stop after 60 sec. at 150% of rated output current. Overvoltage Motor coasts to a stop if drive DC bus voltage exceeds 400 VDC (230V unit), or 800VDC (460V unit), or 1050VDC (600V unit). Undervoltage Motor coasts to a stop if drive DC bus voltage drops to 190 VDC or below (230V unit), 380 VDC or below (460V unit), 546VDC or below (600V unit). Momentary Power Failure Factory setting provides for motor to coast to a stop after momentary power failure of more than 15 ms. Can be reprogrammed to allow continuous operation (ride-through) during power failure of up to 2 seconds or longer (see Note 2). Heatsink Overheat Thermistor (table continued on next page) A2-3 Table A2-1. Standard Specifications (Continued) SECTION drives (Continued) SECTIONC. C. ALL ALL drives (CONTINUED) Protective Functions (continued) Environmental Conditions Stall Prevention Stall prevention at acceleration /deceleration and constant speed operation. Ground Fault Provided by electronic circuit. Power Charge Indication "CHARGE" lamp remains lit until bus voltage drops below 50 V. Location Indoor (protected from corrosive gases and dust) Ambient Temperature –10 to 40°C (+14 to 104°F) for NEMA 1; –10 to 45°C (+14 to 113°F) for protected chassis Storage Temperature (Note 3) –20 to 60°C (–4 to 140°F) Humidity 95% RH (no condensation) Vibration 1 G at less than 20 Hz, up to 0.2 G at 20 to 50 Hz Elevation 3300 ft (1000 m) or less SECTION D. All D VCMs SECTION Rated speed 1750 rpm (4 poles, 60Hz) Pulse Generator 1024 ppr Thermistor Standard Load Connection Direct coupling or belt drive Insulation Type Class F Ambient Temperature –20 to +40°C (–4 to +104°F) Location Indoor NOTES: 1. Overload capacity: 150% of rated for 60 sec. 2. See paragraph 5.29 for detailed information. 3. Temperature during shipping. Storing in this temperature for a long period may deteriorate main circuit capacitor. 4. 1HP motor VMB001C is an inverter-duty foot mount with C-Face. A2-4 Appendix 3. CAPACITY & CONTROL METHOD RELATED PARAMETERS Parameter o 2 - 0 4 (Drive Capacity Selection) is factory preset per the input voltage and output current ratings of the drive, although the drive displays the voltage and kW rating. This parameter setting determines the factory settings for the parameters listed in the table below. If the Control PCB has been replaced, the new board MUST have o 2 - 0 4 programmed to the appropriate set value BEFORE again operating the drive in the Drive mode. Table A3-1. Parameters Related to GPD 515 Capacity PARAMETER NEW DRIVE MODEL NO. OLD DRIVE MODEL NO. CIMR-G5M GPD515C– NOMINAL OUTPUT o2-04 HP C6-01 C6-02 AMPS (kHz) (kHz) E2-01 E2-02 E2-03 E2-05 E2-06 & & & & & L2-02 L2-03 L2-04 L8-02 E5-01 E5-02 E5-03 E5-05 E5-06 (Amps) (Hz) (Amps) (ohms) (%) (sec.) (sec.) (sec.) (sec.) (watts) 1.20 1.80 2.80 3.00 4.50 5.10 8.00 11.2 15.2 15.7 18.5 21.9 38.2 45.6 72.0 9.842 5.156 1.997 1.601 0.771 0.399 0.288 0.230 0.138 0.101 0.079 0.064 0.039 0.022 0.023 18.2 13.8 18.5 18.4 19.6 18.2 15.5 19.5 17.2 20.1 19.5 20.8 18.8 20.5 20.0 0.7 1.0 1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 1.0 1.0 1.0 1.0 1.0 1.0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.6 0.6 0.6 0.6 1.0 1.0 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 14 26 53 77 112 172 262 245 272 505 538 699 823 852 960 2.90 0.60 38.198 18.2 2.60 0.80 22.459 14.3 2.50 1.40 10.100 18.3 2.70 2.30 3.333 19.3 2.70 2.30 3.333 19.3 1.50 2.60 1.595 18.2 1.30 4.00 1.152 15.5 1.70 5.6 0.922 19.6 1.60 7.6 0.550 17.2 1.67 7.8 0.403 20.1 1.70 9.2 0.316 23.5 1.80 10.9 0.269 20.7 1.0 1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 1.0 1.0 1.0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.6 0.6 0.6 95 95 95 95 95 95 95 95 95 95 95 95 14 26 53 130 130 193 263 385 440 508 586 750 E2-10 2 3 0V 20P41F 20P71F 21P51F 22P21F 23P71F 25P51F 27P51F 20111F 20151F 20181F 20221F 20300F 20370F 20550F 20750F A003 A006 A008 A011 A017 A025 A033 A049 A064 A080 A096 A130 A160 A224 A300 0.75 1 & 1.5 2 3 5 7.5 10 15 20 25 & 30 30 40 & 50 60 75 100 3.2 6 8 11 17.5 25 33 49 64 80 96 130 160 224 300 0 1 2 3 4 5 6 7 8 9 A b C E F 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 10.0 10.0 10.0 10.0 10.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 10.0 10.0 10.0 10.0 10.0 1.90 3.30 6.20 8.50 14.00 19.60 26.60 39.7 53.0 65.8 77.2 105.0 131.0 190.0 260.0 2.90 2.50 2.60 2.90 2.73 1.50 1.30 1.70 1.60 1.67 1.70 1.80 1.33 1.43 1.39 4 6 0V 40P41F 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F B001 B003 B004 B008 B011 B014 B021 B027 B034 B041 B052 B065 0.75 1&2 3 5 7.5 10 15 20 25 30 40 50 1.8 3.4 4.8 8 11 14 21 27 34 41 52 65 20 21 22 24 25 26 27 28 29 2A 2b 2C 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 8.0 8.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 8.0 8.0 1.00 1.60 3.10 7.00 7.00 9.80 13.30 19.9 26.5 32.9 38.6 52.3 (table continued on next page) A3-1 Table A3-1. Parameters Related to GPD 515 Capacity PARAMETER NEW DRIVE MODEL NO. OLD DRIVE MODEL NO. CIMR-G5M GPD515C– NOMINAL OUTPUT o2-04 HP C6-01 C6-02 AMPS (kHz) (kHz) E2-01 E2-02 E2-03 E2-05 E2-06 & & & & & E5-01 E5-02 E5-03 E5-05 E5-06 (Amps) (Hz) (Amps) (ohms) (%) 0.155 0.122 0.088 0.092 0.046 0.029 0.025 0.020 0.014 18.8 19.9 20.0 20.0 20.0 20.0 20.0 20.0 20.0 L2-02 L2-03 L2-04 L8-02 (sec.) (sec.) (sec.) (sec.) (watts) 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.0 1.0 1.0 1.0 2.0 2.0 2.0 2.0 2.0 0.6 0.6 1.0 1.0 1.0 1.0 1.0 1.0 1.0 95 95 100 95 110 100 95 95 95 925 1125 1260 1600 2150 2850 3200 3700 4700 E2-10 4 6 0 V – Continued 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F B080 60 B096 75 B128 100 B165 125 B224 150 B302 200 & 250 B380 300 B450 300 & 350 B605 400 & 500 80 96 128 165 224 302 380 450 605 2d 2E 2F 30 32 34 35 36 37 6.0 6.0 6.0 6.0 5.0 5.0 2.0 * 2.0 * 2.0 * 6.0 6.0 6.0 6.0 5.0 5.0 2.0 2.0 2.0 65.6 79.7 95.0 130.0 190.0 270.0 310.0 370.0 500.0 1.33 19.1 1.60 22.0 1.46 24.0 1.39 36.0 1.40 49.0 1.35 70.0 1.30 81.0 1.30 96.0 1.25 130.0 NOTES: * 2.5 kHz is maximum carrier frequency. Table A3-1. Parameters Related to GPD 515 Capacity PARAMETER NEW DRIVE MODEL NO. OLD DRIVE MODEL NO. CIMR-G5M GPD515C– NOMINAL OUTPUT o2-04 HP C6-01 C6-02 AMPS (kHz) (kHz) E2-01 E2-02 E2-03 E2-05 E2-06 & & & & & L2-02 L2-03 L2-04 L8-02 E5-01 E5-02 E5-03 E5-05 E5-06 (Amps) (Hz) (Amps) (ohms) (%) (sec.) (sec.) (sec.) (sec.) (watts) 13.720 8.825 4.939 2.601 1.446 1.171 0.896 0.658 0.518 0.438 0.267 0.210 0.150 0.099 0.079 0.060 0.037 18.3 18.7 19.3 18.2 15.5 19.6 17.2 20.1 23.5 20.7 18.8 19.9 20.0 20.0 20.0 20.0 20.0 1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2.0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.6 0.6 0.6 0.6 0.6 1.5 1.5 1.5 1.5 1.5 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 53 77 130 193 263 385 440 508 586 750 925 1125 1260 1600 2150 2150 2850 E2-10 6 0 0V 51P51F 52P21F 53P71F 55P51F 57P51F 50111F 50151F 50181F 50221F 50301F 50371F 50451F 50551F 50751F 50900F 51100F 51600F C003 C004 C006 C010 C012 C017 C022 C027 C032 C041 C052 C062 C077 C099 C130 C172 C200 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 3.5 4.1 6.3 9.8 12.5 17 22 27 32 41 52 62 77 99 130 172 200 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 2.0 2.0 2.0 2.0 10.0 2.70 10.0 3.90 10.0 6.10 10.0 9.00 10.0 11.00 10.0 17.0 10.0 22.0 10.0 27.0 10.0 32.0 10.0 41.0 10.0 52.0 10.0 62.0 10.0 77.0 1.0 99.0 1.0 125.0 1.0 144.0 1.0 192.0 2.50 3.00 2.70 1.50 1.30 1.70 1.60 1.67 1.70 1.80 1.33 1.60 1.46 1.39 1.39 1.40 1.35 NOTES: * 2.5 kHz is maximum carrier frequency. A3-2 0.90 1.20 1.90 2.70 3.30 5.1 6.6 8.1 9.6 12.3 15.6 18.6 23.1 29.7 38.5 43.2 57.6 Table A3-2. Parameters Related to Control Method ( A1-02 ) PARAMETER NUMBER FUNCTION NAME INCREMENT SETTING RANGE V/F A1-02 = 0 b3-01 Speed Search Selection b3-02 FACTORY SETTING V/F Open Loop with PG Vector A1-02 = 1 A1-02 = 2 Flux Vector A1-02 = 3 1 0, 1 0 1 0 1 Speed Search Deactivation Current Level 1% 0 - 200 150 — 100 — b8-04 Automatic Energy-Saving Gain 0.1 0.0 - 10.0 — — 0.7 1.0 b8-05 Automatic Energy-Saving Time Constant 0.01 sec 0.00 - 10.00 — — 0.50 0.01 C3-01 Slip Compensation Gain 0.1 0.0 - 2.5 0.0 — 1.0 1.0 C3-02 Slip Compensation Primary Delay Time 1 ms 0 - 10000 2000 — 200 — C4-02 Torque Compensation Time Constant 1 ms 0 - 10000 200 200 20 — C5-01 ASR Proportional Gain 1 0.01 0.00 - 300.00 — 0.20 — 20.00 C5-02 ASR Integral Time 1 0.001 sec 0.000 10.000 — 0.200 — 0.500 C5-03 ASR Proportional Gain 2 0.01 0.00 - 300.00 — 0.02 — 20.00 C5-04 ASR Integral Time 2 0.001 sec 0.000 10.000 — 0.050 — 0.500 E1-07, E4-04 Mid. Output Frequency A 0.1 Hz 0.0 - 400.0 3.0 3.0 3.0 — E1-08, E4-05 Mid. Output Voltage A V 0.0 - 250.0 0.0 - 510.0 (1) 0.0 - 733.1 (2) 17.2 34.5 (1) 49.5 (2) 17.2 34.5(1) 49.5 (2) 12.6 25.3(1) 36.3 (2) — E1-09, E4-06 Min. Output Frequency 0.1 Hz 0.0 - 400.0 1.5 1.5 0.5 0.0 E1-10, E4-07 Min. Output Voltage 0.1 V 0.0 - 250.0 0.0 - 510.0 (1) 0.0 - 733.1 (2) 10.3 20.7(1) 29.6 (2) 10.3 20.7(1) 29.6 (2) 2.3 4.6(1) 6.5 (2) — F1-09 Overspeed Detection Delay Time 0.1 sec 0.0 - 2.0 — 1.0 — 0.0 NOTES: 1. 2. Values are for 460V ratings. Values are for 600V ratings. A3-3 A3-4 Appendix 4. GPD 515/G5 SPARE PARTS PROCEDURE FOR INSTALLING REPLACEMENT CONTROL PCB 1 . Record all parameters that have been changed from their factory settings, by writing down all settings that appear under the “Modified Constants” menu. 2 . Record the Control Method (“Initialize” menu, A 1 - 0 2 ) . 3 . Record the drive’s kVA selection ( o 2 - 0 4 ). This parameter is available only when the Access Level is set to “Advanced” ( A 1 - 0 1 = 4 ) . 4 . Remove power, remove the old control board, and install the new control board. 5 . Reapply power to the drive. An “ o P E 0 1 if so, step 7 will correct it. K V A S e l e c t i o n ” fault may appear – 6 . Set the Access Level to “Advanced” from the “Initialize” menu ( A 1 - 0 1 = 4 ) . 7 . Program the new control board for the correct drive size by setting parameter o 2 - 0 4 to the value that was recorded in step 3. 8 . Set parameter o 2 - 0 9 to “American Spec” to ensure that all parameters are reset to the “American” values when the initialization is performed in step 10. 9 . Set the new control board to the correct Control Method under the “Initialize” menu ( A 1 - 0 2 ). 1 0 . Reset the drive from the “Initialize” menu using the “Init Parameters” function ( A 1 - 0 3 ). Entering “ 2 2 2 0 ” will reset the drive for 2-wire control. Entering “ 3 3 3 0 ” will reset the drive for 3-wire control. NOTE: After a successful initialization, the “Init Parameters” display will return to “ No Initialize ” . 1 1 . Program all parameter settings with the data that was recorded in step 1. A4-1 New Drive Model No. CIMR-G5M Old Drive Transistor Module Part No. 5P30– Model No. Power Module Part No. 5P30– GPD515C– 0174 0175 0178 0154 0155 0156 0157 0180 0160 0161 0176 0177 0477 20P41F 20P71F 21P51F 22P21F 23P71F 25P51F 27P51F 20111F 20151F 20181F 20221F 20300F 20370F 20550F 20750F A003 A006 A008 A011 A017 A025 A033 A049 A064 A080 A096 A130 A160 A224 A300 New Drive Model No. CIMR-G5M Old Drive Model No. GPD515C– 20P41F 20P71F 21P51F 22P21F 23P71F 25P51F 27P51F 20111F 20151F 20181F 20221F 20300F 20370F 20550F 20750F A003 A006 A008 A011 A017 A025 A033 A049 A064 A080 A096 A130 A160 A224 A300 New Drive Model No. CIMR-G5M 20P41F 20P71F 21P51F 22P21F 23P71F 25P51F 27P51F 20111F 20151F 20181F 20221F 20300F 20370F 20550F 20750F 1 Diode Module 0478 0479 Part No. 5P50– 0490 0480 0482 No Diode Module in these Drive Model No's; diodes are contained in Power Module. 1 1 1 1 1 1 1 1 3 1 3 3 3 1 1 6 6 6 6 6 6 6 12 Power PCB 0422 0423 0424 0425 Part No. 5P90– 0426 0427 Gate Drive PCB 0428 0429 0410 0430 0414 Part No. 5P90– 0415 0416 Control PCB 0417 Part No. 5P90–0535 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Old Drive DC Bus Fuse Part No. 5P17– Cooling Fan Part No. 5P16– Control Fuse Model No. GPD515C– 0057 0058 0059 0061 0050 0062 0051 0504 0505 0488 0480 0481 0482 0483 0484 0485 0487 0500 A003 A006 A008 A011 A017 A025 A033 A049 A064 A080 A096 A130 A160 A224 A300 0481 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 3 3 3 1 1 1 1 0501 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Part No. 5P17– 3 3 3 3 3 IMPORTANT Numbers represent total quantity used in one Drive. To determine adequate inventory of spare parts, Yaskawa suggests using listed value for quantities 2 and below. If listed value is greater than 2, factory suggests 1/3 of total listed. A4-2 1 1 1 1 New Drive Model No. CIMR-G5M Old Drive Model No. GPD515C– 40P41F 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F B001 B003 B004 B008 B011 B014 B021 B027 B034 B041 B052 B065 B080 B096 B128 B165 B224 B302 B380 B450 B605 New Drive Model No. CIMR-G5M Old Drive Model No. GPD515C– 40P41F 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F B001 B003 B004 B008 B011 B014 B021 B027 B034 B041 B052 B065 B080 B096 B128 B165 B224 B302 B380 B450 B605 Power Module Part No. 5P30– Transistor Module Xstr/Heatsink Assy Part No. 5P30– Part No. 5P30– Diode Module Part No. 5P50– 0171 0162 0163 0164 0165 0166 0167 0181 0150 0151 0152 0153 0288 0289 0290 0483 0484 0485 0486 0491 0492 0487 0488 0496 1 1 1 No Diode Module in these Drive Model No's; diodes are contained in Power Module. 1 1 1 1 1 1 3 3 1 1 3 3 1 1 3 1 3 3 1 1 6 6 6 6 12 6 6 12 3 6 6 9 3 3 Power PCB Gate Drive PCB Control PCB Part No. 5P90– 0535 Consult Yaskawa Consult Yaskawa 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 IMPORTANT Numbers represent total quantity used in one Drive. To determine adequate inventory of spare parts, Yaskawa suggests using listed value for quantities 2 and below. If listed value is greater than 2, factory suggests 1/3 of total listed. A4-3 New Drive Model No. CIMR-G5M Old Drive Model No. GPD515C– 40P41F 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F B001 B003 B004 B008 B011 B014 B021 B027 B034 B041 B052 B065 B080 B096 B128 B165 B224 B302 B380 B450 B605 Cooling Fan Part No. 5P16– DC Bus Fuse Control Fuse Part No. 5P17– Part No. 5P17– 0057 0058 0059 0061 0060 0050 0062 0051 0064 0504 0488 0480 0489 0490 0491 0492 0477 0478 0479 0500 0503 0502 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 3 3 3 1 1 1 1 1 1 3 3 3 3 3 3 3 3 No DC Bus Fuse in these Drive Model No's; fuses are contained in Transistor/Heatsink Assembly. IMPORTANT Numbers represent total quantity used in one Drive. To determine adequate inventory of spare parts, Yaskawa suggests using listed value for quantities 2 and below. If listed value is greater than 2, factory suggests 1/3 of total listed. A4-4 1 1 1 1 1 New Drive Model No. CIMR-G5M Old Drive Model No. GPD515C- 51P51F 52P21F 53P71F 55P51F 57P51F 50111F 50151F 50181F 50221F 50301F 50371F 50451F 50551F 50751F 50900F 51100F 51600F C003 C004 C006 C010 C012 C017 C022 C027 C032 C041 C052 C062 C077 C099 C130 C172 C200 New Drive Model No. CIMR-G5M Old Drive Model No. GPD515C- 51P51F 52P21F 53P71F 55P51F 57P51F 50111F 50151F 50181F 50221F 50301F 50371F 50451F 50551F 50751F 50900F 51100F 51600F C003 C004 C006 C010 C012 C017 C022 C027 C032 C041 C052 C062 C077 C099 C130 C172 C200 New Drive Model No. CIMR-G5M Old Drive Model No. GPD515C- 51P51F 52P21F 53P71F 55P51F 57P51F 50111F 50151F 50181F 50221F 50301F 50371F 50451F 50551F 50751F 50900F 51100F 51600F C003 C004 C006 C010 C012 C017 C022 C027 C032 C041 C052 C062 C077 C099 C130 C172 C200 Diode Module Transistor Module Part No. STR___ Power Module Part No. 5P30- 0179 0162 0163 0164 0165 1217 1219 1220 1221 Part No. 5P50- Part No. 1200 1201 0483 0484 0485 0491 0492 0487 0488 SID3047 1 1 No Diode in these Drive Model Nos.; diodes are contained in Power Module. 1 1 1 1 1 1 1 1 1 3 3 1 1 3 1 1 3 3 1 3 3 3 3 6 9 9 6 6 6 860 870 880 890 Control PCB Gate Drive PCB Part No. ETC615___ Power PCB Part No. ETP615___ 900 900 910 920 930 940 5P900535 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 960 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Cooling Fan Part No. 5P16- DC Bus Fuse Part No. 0057 0058 0059 FU2067 50208016 50208017 FU2068 50205052 50205053 50205054 50208018 50208019 50208020 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 IMPORTANT Numbers represent total quantity used in one Drive. To determine adequate inventory of spare parts, Yaskawa suggests using listed value for quantities 2 and below. If listed value is greater than 2, factory suggests 1/3 of total listed. A4-5 A4-6 Appendix 5. GPD 515/G5 DIMENSIONS Table A5-1 lists dimensions for the drive in its standard enclosure. For information on other types of enclosures available, consult your Yaskawa representative. Table A5-1. Drive Size and Weight NEW DRIVE OLD DRIVE MODEL MODEL VOLTS NO. NO. CIMR-G5M GPD515C– 2 3 0 4 6 0 NOMINAL ENCLOSURE HP TYPE PHYSICAL DIMENSIONS MOUNTING HEAT LOSS (IN.) DIM. (IN.) WEIGHT (Watts) (LB) Heatsink Internal Total H W D H1 W1 20P41F 20P71F 21P51F A003 A006 A008 0.75 1 &1.5 2 NEMA 1 11.02 11.02 11.02 5.51 5.51 5.51 6.30 6.30 6.30 10.47 10.47 10.47 4.96 4.96 4.96 7 7 7 15 25 40 50 65 80 65 90 120 22P21F 23P71F A011 A017 3 5 NEMA 1 11.02 11.02 5.51 5.51 7.09 7.09 10.47 10.47 4.96 4.96 10 10 80 135 60 80 140 215 25P51F 27P51F A025 A033 7.5 10 NEMA 1 11.81 11.81 7.87 7.87 8.07 8.07 11.22 11.22 7.32 7.32 12 13 210 235 90 110 300 725 20111F 20151F A049 A064 15 20 NEMA 1 14.96 15.75 9.84 9.84 8.86 8.86 14.37 14.37 9.29 9.29 24 24 425 525 160 200 585 725 20181F 20221F A080 A096 25 & 30 30 NEMA 1 24.02 26.57 12.99 12.99 11.22 11.22 17.13 10.83 17.13 10.83 71 71 655 830 230 280 885 1110 20300F 20370F A130 A160 40 & 50 60 Protected 26.57 Chassis 26.57 16.73 16.73 13.78 13.78 25.59 12.60 25.59 12.60 134 137 930 1110 440 620 1370 1730 20550F 20750F A224 A300 75 100 Protected 31.50 Chassis 36.42 18.70 22.64 13.78 15.75 30.51 14.57 35.24 17.52 176 298 1740 2050 890 1160 2630 3210 40P41F 40P71F 41P51F B001 B003 B004 0.75 1&2 3 NEMA 1 11.02 11.02 11.02 5.51 5.51 5.51 6.30 6.30 7.09 10.47 10.47 10.47 4.96 4.96 4.96 7 7 9 10 20 30 50 65 80 60 85 110 43P71F 44P01F 45P51F B008 B011 B014 5 7.5 10 NEMA 1 11.02 11.02 11.81 5.51 5.51 7.87 7.09 7.09 8.07 10.47 10.47 11.22 4.96 4.96 7.32 10 10 13 80 120 135 65 80 85 145 200 220 47P51F 40111F 40151F B021 B027 B034 15 20 25 NEMA 1 11.81 14.96 14.96 7.87 9.84 9.84 8.07 8.86 8.86 11.22 14.37 14.37 7.32 9.29 9.29 13 24 24 240 305 390 120 150 180 360 455 570 40181F 40221F 40301F B041 B052 B065 30 40 50 NEMA 1 24.02 24.02 30.91 12.99 12.99 12.99 11.22 11.22 11.22 17.13 10.83 17.13 10.83 24.02 10.83 68 68 106 465 620 705 195 260 315 660 880 1020 40371F 40451F B080 B096 60 75 NEMA 1 30.91 33.46 12.99 12.99 11.22 11.22 24.02 10.83 24.02 10.83 106 106 875 970 370 415 1245 1385 40551F 40750F 41100F 41600F B128 B165 B224 B302 100 125 150 200& 250 32.28 Protected 32.28 Chassis 36.42 36.42 17.91 17.91 22.64 22.64 13.78 13.78 14.76 15.75 31.30 31.30 35.24 35.24 13.78 13.78 17.52 17.52 174 176 298 320 1110 1430 1870 2670 710 890 1160 1520 1820 2320 3030 4190 41850F 42200F 43000F B380 B450 B605 300 350 400 & 500 Protected 57.09 Chassis 57.09 62.99 37.40 37.40 37.80 17.13 17.13 17.91 55.12 55.12 61.02 * * * 794 794 926 3400 4740 6820 1510 2110 2910 4910 6850 9730 A5-1 Table A5-1. Drive Size and Weight NEW DRIVE OLD DRIVE MODEL MODEL VOLTS NO. NO. CIMR-G5M GPD515C– 6 0 0 NOMINAL ENCLOSURE HP TYPE PHYSICAL DIMENSIONS MOUNTING HEAT LOSS (IN.) DIM. (IN.) WEIGHT (Watts) (LB) Heatsink Internal Total H W D H1 W1 51P51F 52P21F 53P71F C003 C004 C006 2 3 5 NEMA 1 NEMA 1 NEMA 1 11.02 11.02 11.81 5.51 5.51 7.87 7.08 7.08 8.07 10.47 10.47 11.22 4.96 4.96 7.32 9 9 13 35 45 65 55 60 75 90 105 140 55P51F 57P51F 50111F C010 C012 C017 7.5 10 15 NEMA 1 NEMA 1 NEMA 1 11.81 11.81 14.96 7.87 7.87 9.84 8.07 8.07 8.85 11.22 11.22 14.37 7.32 7.32 9.29 14 14 29 100 130 180 105 90 150 205 220 330 50151F 50181F 50221F C022 C027 C032 20 25 30 NEMA 1 NEMA 1 NEMA 1 14.96 29.53 29.53 9.84 15.75 15.75 8.85 11.22 11.22 14.37 9.29 28.74 11.81 28.74 11.81 29 97 97 250 310 380 210 230 340 460 540 720 50301F 50371F 50451F C041 C052 C062 40 50 60 NEMA 1 NEMA 1 NEMA 1 33.47 33.47 33.47 22.64 22.64 22.64 11.81 11.81 11.81 32.48 18.70 32.48 18.70 32.48 18.70 159 159 159 430 680 900 390 540 750 820 1220 1650 50551F 50751F C077 C099 75 100 NEMA 1 NEMA 1 41.34 41.97 22.64 22.64 12.80 12.80 40.35 18.70 40.35 18.70 198 198 1000 1100 750 1150 1750 2250 50900F 51100F 51600F C130 C172 C200 125 150 200 49.21 Protected 62.99 Chassis 62.99 22.64 22.64 22.64 12.99 13.98 13.98 48.23 18.70 61.81 18.70 61.81 18.70 267 324 335 1150 1400 1870 1200 1800 2830 2350 3200 4700 A5-2 Appendix 6. DYNAMIC BRAKING CONNECTIONS GENERAL. Dynamic braking (DB) enables the motor to be brought to a smooth and rapid stop. This is achieved by dissipating the regenerative energy of the AC motor across the resistive components of the Dynamic Braking option. For further details on dynamic braking operation, see the instruction sheet shipped with dynamic braking components. The GPD515C-A003 thru -A033 (CIMR-G5M20P41F thru 27P51F), -B001 thru -B034 (40P41F thru 40151F), and -C003 thru -C032 (51P51F thru 50221F) have an integral braking transistor and require the addition of a Remote Mount Resistor Unit or a Heat Sink Mount Resistor. All higher rated drives require the use of a Braking Transistor Unit and a Remote Mount Resistor Unit. Remote Mount Resistor Units typically mount outside of an electrical enclosure. Braking Transistor Units mount inside of an electrical enclosure. Heat Sink Mount Resistors mount to the back of the drive, attaching directly to the heat sink. Available dynamic braking components are listed in Table A6-1 through A6-4. Table A6-1. Dynamic Braking - 3% Duty Cycle - 230V Heat Sink Mount Resistor Approx. Dimensions (Inches) Resistance Power New Drive Old Drive Braking. Qty (Watts) (Ohms) Model No. Model No. Part No. Reqd Torque Height Width Depth (Each) (Each) CIMR-G5M GPD515C(%) A003 20P41F 50185430 1 200 150 220 7.16 1.73 0.51 A006 20P71F 50185430 1 200 150 220 7.16 1.73 0.51 A008 21P51F 50185431 1 100 150 125 7.16 1.73 0.51 A011 22P21F 50185432 1 70 150 120 7.16 1.73 0.51 A017 23P71F 50185433 1 62 150 100 7.16 1.73 0.51 Drive Rated Input 230 V B001 B003 B004 40P41F 40P71F 41P51F 460 V 50185530 50185531 50185531 1 1 1 750 400 200 150 150 150 165 120 150 7.16 7.16 7.16 Table A6-2. Dynamic Braking - 10% Duty Cycle - 230V Remote Mount Resistor Unit Braking Transistor Unit Dimensions Minimum Approx Resistance Power New Drive Old Drive (Inches) Rated Connectable Part No. Qty Part No. Qty Model No. Model No. Braking (Ohms) (Watts) Input 46S03331- Reqd Resistance 5P41Reqd CIMR-G5M GPD515CTorque (%) (Each) (Each) Each (Ohms) Height Width Depth 1.73 1.73 1.73 0.51 0.51 0.51 Drive 230V 20P41F 20P71F 21P51F 22P21F 23P71F 25P51F 27P51F 20111F 20151F 20181F 20221F 20300F 20370F 20550F 20750F A003 A006 A008 A011 A017 A025 A033 A049 A064 A080 A096 A130 A160 A224 A300 -------0010 0020 0020 0020 0020 0020 0020 0020 -------1 1 1 2 2 2 3 3 48 48 16 16 16 9.6 9.6 9.6 6.3 6.3 6.3 6.3 6.3 6.3 6.3 -------11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 -------5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 -------5.91 5.91 5.91 5.91 5.91 5.91 5.91 5.91 A6-1 0825 0826 0826 0827 0828 0829 0830 0831 0832 0833 0834 0834 0834 0834 0834 1 1 1 1 1 1 1 1 1 1 2 2 2 3 3 200 100 100 70 40 30 20 13.6 10 8 6.8 6.8 6.8 6.8 6.8 250 250 250 250 846 824 1260 1500 1920 2592 2760 2760 2760 2760 2760 150 150 115 110 115 105 115 115 115 100 150 135 115 135 105 Dimensions (Inches) Height Width 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 21.00 21.00 21.00 Depth 4.00 4.00 4.00 4.00 7.00 7.00 10.00 13.00 13.00 10.00 10.00 10.00 10.00 10.00 10.00 Table A6-3. Dynamic Braking - 10% Duty Cycle - 460V Braking Transistor Module Remote Mount Resistor Unit Dimensions Minimum Resistance Power Approx New Drive Old Drive (Inches) Part No. Qty Rated Part No. Qty Connectable Model No. Model No. (Watts) (Ohms) Braking 46S03331- Reqd Input 5P41Reqd Resistance CIMR-G5M GPD515C(Each) (Each) Torque (%) Each (Ohms) Height Length Depth Drive 460 V 40P41F 40P71F 41P51F 43P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F B001 B003 B004 B008 B011 B014 B021 B027 B034 B041 B052 B065 B080 B096 B128 B165 B224 B302 B380 B450 B605 ---------0050 0060 0060 0060 0060 0060 0060 0090 0090 0090 0090 0090 ---------1 1 1 1 2 2 2 1 1 1 1 2 460 V 41850F --- B380 B506 B675 0090 0090 0090 1 1 2 96 ---0835 1 750 600 96 ---0836 1 400 500 64 ---0837 1 250 500 32 ---0838 1 150 500 32 ---0839 1 100 975 32 ---0840 1 75 1050 32 ---0841 1 50 1600 20 ---0842 1 40 2050 20 ---0843 1 32 2340 20 11.00 5.53 5.91 0844 1 27 3000 12.7 11.00 5.53 5.91 0845 1 20 3850 12.7 11.00 5.53 5.91 0846 1 16 5440 12.7 11.00 5.53 5.91 0847 1 13.6 5715 12.7 11.00 5.53 5.91 0845 2 20 3850 12.7 11.00 5.53 5.91 0847 2 13.6 5715 12.7 11.00 5.53 5.91 0847 2 13.6 5715 3 14.50 10.63 7.25 0848 1 5.2 17,280 3 14.50 10.63 7.25 0849 1 4 19,600 3 14.50 10.63 7.25 0849 1 4 19,600 3 14.50 10.63 7.25 0849 1 4 19,600 3 14.50 10.63 7.25 0849 2 4 19,600 GPD506V-B041 thru GPD506V-B302 cannot be connected for Dynamic Braking. 3 14.50 10.63 7.25 0849 1 4 19,600 3 14.50 10.63 7.25 0849 1 4 19,600 3 14.50 10.63 7.25 0849 2 4 19,600 Dimensions (Inches) Height Length Depth 150 115 125 125 125 125 125 120 120 115 120 120 115 125 135 110 120 95 80 70 95 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 21.00 21.00 21.00 21.00 28.00 28.00 21.00 28.00 28.00 29.00 29.00 29.00 29.00 29.00 7.00 4.00 4.00 4.00 7.00 10.00 13.00 10.00 10.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 18.00 18.00 18.00 18.00 18.00 80 70 95 14.00 14.00 14.00 29.00 29.00 29.00 18.00 18.00 18.00 Table A6-4. Dynamic Braking - 10% Duty Cycle - 600V Braking Transistor Module Remote Mount Resistor Unit Dimensions Dimensions Minimum Resistance Power Approx New Drive Old Drive (Inches) (Inches) Rated Part No. Qty Connectable Part No. Qty Model No. Model No. (Ohms) (Watts) Braking Input 46S03331- Reqd Resistance 5P41- Reqd CIMR-G5M GPD515C(Each) (Each) Torque (%) Height Length Depth Height Length Depth Each (Ohms) 51P51F C003 --150 ---0851 1 150 840 150 5.00 14.00 7.00 52P21F C004 --150 ---0851 1 150 840 150 5.00 14.00 7.00 53P71F C006 --130 ---0851 1 150 840 150 5.00 14.00 7.00 55P51F C010 --90 ---0851 1 150 840 130 5.00 14.00 7.00 57P51F C012 --65 ---0852 1 100 1400 145 5.00 14.00 10.00 50111F C017 --44 ---0853 1 75 1680 130 5.00 14.00 13.00 50151F C022 --32 ---0854 1 50 2520 145 5.00 21.00 10.00 50181F C027 --26 ---0855 1 40 3000 145 5.00 21.00 10.00 600V 50221F C032 --26 ---0856 1 38 3248 130 5.00 21.00 13.00 50301F C041 0080 1 24 11.00 5.53 5.91 0857 1 33 3800 110 5.00 21.00 13.00 C052 50371F 0080 1 24 11.00 5.53 5.91 0858 1 27 4464 110 5.00 28.00 13.00 C062 50451F 0080 2 24 11.00 5.53 5.91 0858 2 27 4464 150 5.00 28.00 13.00 C077 50551F 0080 2 24 11.00 5.53 5.91 0858 2 27 4464 145 5.00 28.00 13.00 C099 50751F 0080 2 24 11.00 5.53 5.91 0858 2 27 4464 110 5.00 28.00 13.00 C130 50900F 0080 3 24 11.00 5.53 5.91 0858 3 27 4464 130 5.00 28.00 13.00 C172 51100F 0080 3 24 11.00 5.53 5.91 0858 3 27 4464 110 5.00 28.00 13.00 C200 0080 4 24 11.00 5.53 5.91 0858 4 27 4464 110 5.00 28.00 13.00 51600F Drive A6-2 INSTALLATION This option should only be installed by a TECHNICALLY QUALIFIED INDIVIDUAL who is familiar with this type of equipment and the hazards involved. WARNING Hazardous voltage can cause severe injury or death. Lock all power sources feeding the drive in the "OFF" position. CAUTION Failure to follow these installation steps may cause equipment damage or personnel injury. Preliminary Procedures 1 . Disconnect all electrical power to the drive. 2 . Remove drive front cover. 3 . Use a voltmeter to verify that voltage is disconnected from incoming power terminals. HEAT SINK MOUNT RESISTOR Heat Sink Mount Resistor Installation 1 . Remove the drive from its mounting for access to the rear of the heat sink. 2 . Attach the Heat Sink Mount Resistor on the back of the drive’s heat sink, as shown in Figure A6-1. 3 . Reinstall the drive in its mounting position. 4 . Connect the leads from the Heat Sink Mount Resistor to drive terminals according to Figure A6-2. Figure A6-1. Attaching Heat Sink Mount Resistor on Heat Sink 5 . Proceed to "ADJUSTMENTS" on page A6-7. GPD 515/G5 B1 B2 P B HEAT SINK MOUNT RESISTOR Figure A6-2. Lead Connections For Heat Sink Mount Resistor A6-3 Remote Mount Resistor Unit Installation (for GPD515C-A003 thru -A033 [CIMR-G5M20P41F thru 27P51F], -B001 thru -B034 [40P41F thru 40151F], C003 thru C032 [51P51F thru 50221F]) IMPORTANT Since the Remote Mount Resistor Unit generates heat during dynamic braking operation, install it in a location away from other equipment. 1 . Attach the Remote Mount Resistor Unit, maintaining a minimum 1.97 inch (50 mm) clearance on each side and a minimum 7.87 inch (200 mm) clearance on top. 2 . Remove the Remote Mount Resistor Unit cover to access its terminal block. Connect the Remote Mount Resistor Unit to the drive and to external control circuitry according to the chart at right and Figure A6-3. 3 . Reinstall and secure Remote Mount Resistor Unit cover and drive front cover. CB L3 Lead Size (AWG) Lead Type B, P 1, 2 * 12-10 18-14 * 600V ethylene propylene rubber insulated, or equivalent Terminal Screw M4 * Power leads for the Remote Mount Resistor Unit generate high levels of electrical noise; these signal leads must be grouped separately. 1M L1 (R) 1M L2 (S) 1M L3 (T) L1 L2 Terminals T1 (U) GPD 515/G5 T1 T2 T3 T2 (V) T3 (W) CONTROL PCB 3 4 . Proceed to "ADJUSTMENTS" on page A6-8. 11 B1 B2 P 2 1 PART OF USER SUPPLIED EXTERNAL CIRCUIT THRX THG REMOTE MOUNT RESISTOR UNIT B THRX THRX POWER OFF POWER ON 1M 1M FAULT CONTACT Figure A6-3. Wiring Remote Mount Resistor Unit to Drive (GPD515C-A003 thru -A033 [CIMR-G5M20P41F thru 27P51F], -B001 thru -B034 [40P41F thru 40151F], and -C003 thru -C032 [51P51F thru 50221F]) A6-4 Braking Transistor Unit(s) and Remote Mount Resistor Unit(s) Installation (for GPD515C-A049 [CIMR-G5M20111F] and above, -B041 [40181F] and above, C041 [50301F] and above) IMPORTANT Since the Remote Mount Resistor Unit generates heat during dynamic braking operation, install it in a location away from other equipment. Select mounting locations for the Braking Transistor Unit(s) and Remote Mount Resistor Unit(s) so that wiring between the drive and the (Master) Braking Transistor Unit, and between each Braking Transistor Unit and its associated Remote Mount Resistor Unit, is less than 33 feet (10 m). 1 . Mount the Braking Transistor Unit(s) on a vertical surface. A Braking Transistor Unit requires a minimum 1.18 inches (30 mm) clearance on each side and a minimum 3.94 inches (100 mm) clearance top and bottom. Attach the Remote Mount Resistor Unit maintaining a minimum 1.97 inches (50 mm) clearance on each side and a minimum 7.87 inches (200 mm) clearance on top. 2 . In each Braking Transistor Unit, set the nominal line voltage jumper plug to the correct setting for the installation; this is factory set at the 230V/460V/575V position. To access jumper plugs, remove plexiglass cover. 3 . If multiple Braking Transistor Units are being installed, the unit closest to the drive should have the SLAVE/MASTER jumper plug on its PCB set to the "MASTER" position (factory setting); all others must have this jumper plug moved to the "SLAVE" position. 4 . If a single Braking Transistor Unit and Remote Mount Resistor Unit are being installed, connect them to the drive and external control circuitry according to the chart below and Figure A6-4. If two or more Braking Transistor Units and Remote Mount Resistor Units are being installed, connect them to the drive and to external circuitry according to the chart below and Figure A6-5. UNIT TERMINALS LEAD SIZE (AWG) LEAD TYPE TERMINAL SCREWS Remote Resistor Unit B, P 1, 2 * 12-10 18-14 * 600V ethylene propylene rubber insulated or equivalent M5 M4 Braking Transistor Unit P, Po, N, B 1, 2 * 12-10 18-14 * 600V ethylene propylene rubber insulated, or equivalent M4 * Power leads for the Remote Mount Resistor Unit generate high levels of electrical noise; these signal leads must be grouped separately. A6-5 CB 1M L1 L2 L3 T1 (U) L1 (R) 1M L2 (S) 1M L3 (T) GPD 515/G5 T1 T2 T3 T2 (V) T3 (W) CONTROL PCB 3 11 — See Note(1) +3 P IFU(2) BRAKING TRANSISTOR UNIT N 3 1OL 4 GND (E) B Po PART OF USER SUPPLIED EXTERNAL CIRCUIT 120VAC THRX B RC POWER THRX OFF POWER ON 1M 1M RC 1 1THG P REMOTE MOUNT RESISTOR UNIT FAULT CONTACT Figure A6-4. Wiring Single Braking Transistor Unit and Remote Mount Resistor Unit to Drive (GPD515C-A049 thru -A080 [CIMR-G5M20111F thru 20181F], -B041 thru -B080 [40181F thru 40371F], and -C041(1) and -C052(1) [50301F(1) and 50371F(1)]) 5 . The Braking Transistor Unit and Remote Mount Resistor Unit MUST BE GROUNDED. Observe the following precautions: (1) (2) • Use grounding leads conforming to National Electrical Code. • If the installation requires the Remote Mount Resistor Unit to be used without its enclosure (with grounding terminal), ground it by attaching a ground lead at one of the mounting screws. • Grounding resistance of the Braking Transistor Unit should be 100 ohms or less. For 600V Units, use terminal ⊕ 1 . Fuse required only if UL/CUL certification is needed. See separate instruction sheet 02Y00025-0393 for details. A6-6 CB 1M L1 (R) L1 L2 L3 1M L2 (S) 1M L3 (T) T1 (U) GPD 515/G5 T1 T2 T3 T2 (V) T3 (W) CONTROL PCB 11 3 1 See Note (1) – 2 +3 BRAKING TRANSISTOR UNIT #1 P MASTER N (2) IFU NOT RECOMMENDED WIRING CONFIGURATION BRAKING TRANSISTOR UNIT Po Po B (E) 5 1 2 BRAKING TRANSISTOR UNIT #2 (2) REMOTE MOUNT RESISTOR UNIT IFU B 3 SLAVE GND 1 IFU(2) Po (E) 5 6 SLAVE REMOTE MOUNT RESISTOR 1 UNIT B 1OL 4 RC POWER THRX OFF POWER ON 1M 1M RC Po (E) 5 6 1 2 BRAKING TRANSISTOR UNIT #4 P IFU(2) FAULT CONTACT N 3 SLAVE NOTE: Connect only the number of braking transistor units and remote mount resistor units required for the application. REMOTE MOUNT RESISTOR 1 UNIT 1THG 2 B 1OL P B 4 GND P B THRX GND 1THG 2 120VAC 3 P B BRAKING 1 2 TRANSISTOR UNIT #3 N 1THG B 1OL P 2 REMOTE MOUNT RESISTOR 1 UNIT 2 4 PART OF USER SUPPLIED EXTERNAL CIRCUIT P 6 P N P B B Po GND B 1THG 2 1OL 3 4 BRAKING TRANSISTOR UNIT REMOTE MOUNT RESISTOR 1 UNIT Po (E) Figure A6-5. Wiring Multiple Braking Transistor Units and Remote Mount Resistor Units to Drive (GPD515C-A130 thru -A300 [CIMR-G5M20300F thru 20750F], -B096 thru -B605 [40451F thru 43000F], and -C062 (1) thru -C200 (1) [50451F(1) thru 51600F(1)]) (1) (2) For 600V Units, use terminal + 1. Fuse required only if UL/CUL certification is needed. See separate instruction sheet 02Y00025-0393 for details. A6-7 6 . IMPORTANT: After wiring, test insulation resistance of each Braking Transistor Unit/Remote Mount Resistor Unit with a 900V megger as follows: a. Disconnect leads between the Braking Transistor Unit and the drive. If equipment with semiconductors is connected across terminals 1 & 2 of the Braking Transistor Unit, remove the wiring. b. Connect common leads (jumpers) across Braking Transistor Unit terminals N, P, Po, and B, and across 3 & 4, as shown in Figure A6-6. c. REMOTE MOUNT RESISTOR UNIT P P P0 BRAKING TRANSISTOR UNIT N c 3 B B 4 GND (E) a Measure the insulation resistance at points a, b, and c in Figure A6-6 with the megger. b Figure A6-6. Megger Testing Set-up ADJUSTMENTS 7 . ALL drives: Program L 3 - 0 4 to " 0 ", to disable stall prevention during deceleration. 8 . Only with Heat Sink Mount Resistor: Program L 8 - 0 1 to " 1 ", to enable overheat protection for the braking resistor. OPERATION CHECK 9. During dynamic braking operation, verify that the "BRAKE" lamp inside the Braking Unit is lit. 1 0 . During dynamic braking operations, ensure that the required deceleration characteristic is obtained. If not, contact MagneTek for assistance. 1 1 . Reinstall and secure covers on the Braking Transistor Units, Remote Mount Resistor Units, and the drive. CAUTION During normal operation, the Braking Transistor Unit and the Remote Mount Resistor Unit enclosures must be kept closed, since high voltage is applied to the dynamic braking circuit. A6-8 INDEX - A - - C - Accel/Decel Time ............................................ 5-3 Setting Unit .................................................. 5-5 Acceleration Stall Prevention Level During ..................... 5-86 Stall Prevention. Limit During ..................... 5-86 Stall Prevention. Selection During ............. 5-86 Time 1 .......................................................... 5-3 Time 2 .......................................................... 5-3 Time 3 .......................................................... 5-3 Time 4 .......................................................... 5-3 Access Level ................................................... 5-7 Analog Inputs, Multi-function (Term. 14 & 16) ......................................5-53 Analog Monitor Output, Multi-function (Term. 21-23) ........................................ 5-57 Bias ............................................................ 5-57 Gain ........................................................... 5-57 Signal Level Selection ................................ 5-57 Output Selection ........................................ 5-57 At Set Frequency (Output Signal) ................. 5-73 Automatic Speed Regulator (ASR) ................. 5-9 ASR Integral Reset .................................... 5-59 Integral Time 1 ............................................. 5-9 Integral Time 2 ........................................... 5-11 Proportional Gain 1 ...................................... 5-9 Proportional Gain 2 .................................... 5-11 Output Lag Time ........................................ 5-11 Auto Restart .................................................... 5-7 Fault Contact Status During ......................... 5-8 No. of Attempts ............................................ 5-7 Auto-Tuning, Running in Open Loop Vector Control ....................... 2-4 in Flux Vector Control ................................... 2-9 Auto-Tuning Faults & Corrective Actions ......... 6-6 Auxiliary Input and Output Power Option Devices ...........................1-11 Calculating Motor Parameters [for Initial Start-up] ................................ 2-20 Capacity Related Parameters ....................... A3-1 Carrier Frequency ......................................... 5-12 Lower Limit ................................................. 5-12 Proportional Gain ....................................... 5-12 Upper limit .................................................. 5-12 Changing the Language on the Digital Operator .............................. 2-19 Checking Encoder Pulses [Troubleshooting] .................................. 6-29 Communication Error, Stop Method at (MODBUS Control) ............................ A1-17 Conformance to European EMC Directive ................................................. 1-13 Connections, Vector Control Motor ............... 1-24 Blower Motor .............................................. 1-26 Encoder Feedback (PG) ............................ 1-27 Motor Windings .......................................... 1-24 Control Circuit Terminals .................................................... 1-17 Terminal (13, 14) Input Voltage [Monitor Items] ................................... A1-28 Wiring ......................................................... 1-15 Control Method [Monitor Item] .................... A1-27 Control Method Related Parameters ............ A3-3 Control Method Selection ................................ 2-2 CPU ID No. [Monitor Item] .......................... A1-29 Critical Frequency Rejection ......................... 5-13 Current, DC Injection Braking ....................... 5-15 Current Meter (Analog Monitor) .................... 5-57 Current, Motor Rated (FLA) ................. 2-20, 5-90 - B Base Block, External ..................................... 5-63 Base Block Time, Min. ................................... 5-63 Basic Programming ......................................... 4-8 Baud Rate, Ser. Comm. (MODBUS Control) ........................... 5-49 Bias, Frequency Reference ........................... 5-29 Braking, DC Injection .................................... 5-14 Current ........................................................ 5-15 Start Frequency .............................. 5-15, 5-103 Time at Start ..................................... 5-14, 5-15 Time at Stop ............................................... 5-15 Braking, Dynamic .......................................... A6-1 - D DATA/ENTER Key .................................... 4-1, 4-3 DC Bus Voltage [Monitor Item] ................... A1-27 Deactivation Time, Power Loss Ride-thru ..... 5-50 Deceleration Stall Prevention Selection During .............. 5-86 Time 1 .......................................................... 5-3 Time 2 .......................................................... 5-3 Time 3 .......................................................... 5-3 Time 4 .......................................................... 5-3 Deadband, Prohibited Frequency ................. 5-13 Delay Time, Excessive Speed Deviation Detection (PG) .................................. 5-23 Derivative Time (PID) .................................... 5-80 Detection, Frequency (Output Signal) ........... 5-73 Detection, Speed (Output Signal) ................. 5-73 Diagnostics — see Troubleshooting Digital "Motor Operated Pot" ......................... 5-45 Digital Operator ............................................... 4-1 Changing the Language on ....................... 2-19 I-1 Display Selection ....................................... 5-17 Menu Trees .................................................. 4-4 Mode Selection ............................................ 4-9 Monitor Selection (At Power-up) ................ 5-19 Test Run Using ........................................... 2-24 Dimensions ................................................... A5-1 Diode and IGBT (Transistor) Module Resistance Test .................................... 6-27 Displaying Faults ............................................. 6-7 “Down Arrow” Key .................................... 4-1, 4-3 DRIVE Indicator Lamp ............................. 4-1, 4-2 Droop ............................................................. 5-19 Dwell .............................................................. 5-20 Dynamic Braking ........................................... A6-1 Dynamic Braking Resistor Protection, Internal ............................... 5-46 - E Elapsed Operation Time [Monitor Item] ...... A1-28 Elapsed Timer Selection .................................................... 5-46 Setting ........................................................ 5-45 Encoder (PG) Constant ................ 2-7, 2-15, 5-21 Encoder (PG) Parameters ............................. 5-21 Energy Saving Operation .............................. 5-27 Gain ........................................................... 5-27 Enclosure ...................................................... A5-1 Environment .......................................... 1-1, A2-3 ESC Key ................................................... 4-1, 4-4 European EMC Directive, Conformance to ......................................1-13 Excessive Speed Deviation Detection Delay Time ................................. 5-23 Detection Level .......................................... 5-23 External Fault Inputs ..................................... 5-28 - F Fast-Stop Decel Time .............................. 5-3, 5-4 Fault Contact Status During Auto Restart .................................... 5-8 Fault Indication & Troubleshooting .................. 6-1 Faults & Corrective Action, Auto-Tuning .......... 6-6 FLA, Motor ........................................... 2-20, 5-90 Flash ID No. [Monitor Item] ......................... A1-28 Frequency Base ......................................................... 5-108 Carrier ........................................................ 5-12 Detection Output Signal.............................. 5-73 Max. Output .............................................. 5-108 Meter (Analog Monitor) .............................. 5-57 Mid. Output ............................................... 5-108 Min. Output ............................................... 5-108 Prohibited ................................................... 5-13 INDEX – Co n t i n u e d Frequency Detection Multifunction Output ..................................... 5-73 Frequency Reference 1 ................................. 5-39 Frequency Reference 2 ................................. 5-39 Frequency Reference 3 ................................. 5-39 Frequency Reference 4 ................................. 5-39 Frequency Reference Bias ............................................................ 5-29 Gain ........................................................... 5-29 Input Signals (Auto/Manual) ....................... 5-32 Jog .................................................... 5-36, 5-38 Limit, Lower ................................................ 5-34 Limit, Upper ................................................ 5-34 Loss Detection ........................................... 5-33 Retention .................................................... 5-33 FWD Indicator Lamp ................................ 4-1, 4-2 FWD/REV Key ......................................... 4-1, 4-2 - G Gain Analog Monitor ........................................... 5-57 Energy Saving ............................................ 5-26 Frequency Reference ................................. 5-29 Proportional (PID) ...................................... 5-80 Torque Compensation ................................ 5-93 Zero-Servo ............................................... 5-110 Grounding ...................................................... 1-11 - H Hunting Prevention ........................................ 5-35 - I - Indicator Lamps ....................................... 4-1, 4-2 Initial Start-up ("Local" Control) ....................... 2-1 Initialize Parameters (Reset Codes) ............. 5-83 Input and Output Power Option Devices, Auxiliary ................................. 1-11 Input Phase Loss Detection .......................... 5-77 Input Selection Analog, Multi-function ................................ 5-53 Multi-function Terminals ............................. 5-58 Input Terminal Status [Monitor Item] ........... A1-27 Input Voltage ................................................. A2-1 Inputs Analog ........................................................ 5-53 Frequency Reference ................................. 5-31 Inspection (Receiving) ..................................... 1-1 Installation Physical ........................................................ 1-1 Electrical ...................................................... 1-2 Integral Time (PID) ........................................ 5-80 Integral Value Limit (PID) .............................. 5-80 Integral Reset, ASR (PID) ............................. 5-82 Integral Value During Accel/ Decel Selection (PG) ............................ 5-24 Interconnection 2-wire Control ............................................. 1-20 3-wire Control ............................................. 1-22 Internal Dynamic Braking Resistor Protection ............................... 5-46 - J Jog Frequency Reference .................... 5-35, 5-36 JOG Key .................................................. 4-1, 4-2 - K Keypad — see Digital Operator - L Lag Filter Time, Output (PID) ........................ 5-81 Lamps, Indicator .............................. 4-1, 4-2 LCD Display ............................................ 4-1 Limit, Integral Value (PID) ..................... 5-80 Line-to-Line Resistance, Motor ................... A1-13 Listing of Parameters .................................... A1-1 LOCAL/REMOTE Key ..................................... 4-1 Selection .................................................... 5-44 Local/Remote Reference Selection .................................................... 5-39 Lower Limit, Frequency Reference ............... 5-34 - M Main Circuit Block Diagrams ............................1-8, 1-9, 1-10 Terminals .............................................. 1-3, 1-5 Input/Output Wiring ...................................... 1-2 Max. Output Frequency ...................... 2-20, 5-108 Max. Voltage ....................................... 2-21, 5-108 Mechanical resonance — see Critical Frequency Rejection MENU Key ............................................... 4-1, 4-3 Menu Trees, Digital Operator .......................... 4-5 Mid. Output Frequency ................................ 5-108 Mid. Output Voltage ..................................... 5-108 Min. Base Block Time .................................... 5-65 Min. Output Frequency ................................ 5-108 Min. Output Voltage ..................................... 5-108 Miscellaneous Parameters ............................ 5-44 Miscellaneous Protective Features ............... 5-46 MODBUS Control .......................................... 5-48 Operation Mode Selection ......................... 5-48 Reference Selection ................................... 5-48 Ser. Comm. Baud Rate ..................... 5-48, 5-49 Ser. Comm. Parity Selection ............. 5-48, 5-49 Ser. Comm. Station Address ............ 5-48, 5-49 Stopping Method at Ser. Comm. Error ................................... A1-17 I-2 Mode Selection ............................................... 4-8 Model Numbers, Drive .................. xvii, A2-1, A3-1, A5-1 Momentary Power Loss Ride-thru ................. 5-50 Deactivation Time ...................................... 5-50 Protection ................................................... 5-50 Monitor Selection (At Power-Up) ................... 5-19 Motor Exciting Current [Monitor Item] ................ A1-28 Line-to-Line Resistance ........................... A1-13 Mechanical Loss ...................................... A1-13 Overload Protection Selection ................... 5-90 No-Load Current (NLA) .................. 2-20, A1-13 Parameters, Calculating [Initial Start-up] ..................................... 2-20 Rated Current (FLA) ............. 5-90, 2-20, A1-13 Rated Voltage ................................ 2-20, A1-13 Secondary Current (Iq) [Monitor Item] ..................................... A1-28 Selection (for OL Protection) ..................... 5-90 Speed [Monitor Item] ............................... A1-27 Stopping Method Selection ............... 5-14, 5-88 Switching — see Speed Search Wiring .................................................. 1-2, 1-25 Mounting Clearances ................................................... 1-1 Dimensions ................................................ A5-1 Location .............................................. 1-1, A2-4 Multi-function Analog Inputs (Term. 14 & 16) ..................................... 5-53 Multi-function Input Terminals (Term. 3-8) ............................................ 5-58 Multi-function Output Terminals (Term. 9 & 10; 25-27) ........................... 5-71 Multi-step Speed Operation .......................... 5-40 - N Number of PG Gear Teeth 1 ......................... 5-25 Number of PG Gear Teeth 2 ......................... 5-25 - O Off-delay Timer .............................................. 5-66 Offset (PID) ................................................... 5-80 OH (Overheat) Protection Alarm Level ......... 5-46 OH Stopping Method Selection .................... 5-46 On-delay Timer .............................................. 5-66 Operation Method for Frequency Reference Loss Detection .................... 5-33 Operation Mode Selection ............................. 5-39 Operation Selection at Overspeed (PG) ..................................... 5-22 at PG Open Circuit ..................................... 5-22 at Speed Deviation (PG) ............................ 5-23 Operation Status [Monitor Item] .................. A1-28 Operator Detection Selection ........................ 5-45 INDEX – Co n t i n u e d Operator Display (LCD) ................................... 4-1 Options — see Peripheral Devices Output, Analog Monitor ................................. 5-57 Output Current [Monitor Item] ..................... A1-27 Output Frequency Max. .............................................. 5-108, A1-12 Mid. ............................................... 5-108, A1-12 Min. ............................................... 5-108, A1-12 [Monitor Item] ........................................... A1-27 Output Lag Filter Time (PID) ......................... 5-81 Output Phase Loss Detection ....................... 5-77 Output Power [Monitor Item] ....................... A1-27 Output Selection, Analog Monitor ................. 5-57 Output Terminal Status [Monitor Item] ........ A1-27 Output Voltage [Monitor Item] ..................... A1-27 Output Voltage Ref. (Vd) [Monitor Item] ...... A1-29 Output Voltage Ref. (Vq) [Monitor Item] ...... A1-29 Outputs Analog Monitor ........................................... 5-57 Contact/Open Collector .............................. 5-70 Overload Prot. Selection, Motor .................... 5-90 Overspeed Detection Level (PG) .................. 5-22 Overtorque Detection Function Selection ..................................... 5-98 Level ........................................................... 5-98 Time ........................................................... 5-98 - P Parameter Selection/Initialization (Reset Codes) ....................................... 5-83 Parameters Factory Reset (Initialize) ............................ 5-83 Listing of .................................................... A1-1 Quick Reference For ..................................... xiv Programming ............................................. 4-10 Related to Capacity ................................... A3-1 Related to Control Method ........................ A3-3 Parity Selection, Ser. Comm. (MODBUS Control) ........................... 5-49 Peripheral devices AC reactor .................................................. 1-12 Molded-case circuit breaker (MCCB) ........ A2-1 Noise filter .................................................. 1-12 PG Open Circuit Detection Delay Time ........ 5-21 PG Open Circuit, Operation Selection at ...... 5-21 PG Rotation ................................................... 5-24 PG Setup ....................................................... 5-21 Phase Loss Detection Input ........................................................... 5-77 Output ........................................................ 5-77 Physical Installation ......................................... 1-1 PID Control .................................................... 5-78 Disable ....................................................... 5-60 Feedback Amount [Monitor Item] ............ A1-29 Feedback Signal Selection ........................ 5-79 Integral Value Limit .................................... 5-80 Offset ......................................................... 5-80 Output Filter Lag Time ............................... 5-81 PID Limit .................................................... 5-80 PID Selection ............................................. 5-78 PID Settings Derivative Time ....................................... 5-80 Integral Time ........................................... 5-80 Proportional Gain ................................... 5-80 Potentiometer (External Speed) ........................ vii Power Loss Ride-thru Time ........................... 5-51 Power On and Preliminary Checks (Initial Start-up) ....................................... 2-2 Power Supply ......................................... 1-5, A2-1 Power Voltage Selection in 460V GPD 515 ....................................... 2-1 Pre-Operation Considerations ....................... 2-27 Preset Speeds — see Multi-step Speeds Programmable Features .................................. 5-1 Prohibited Frequency 1 ................................. 5-13 Prohibited Frequency 2 ................................. 5-13 Prohibited Frequency 3 ................................. 5-13 Prohibited Frequency 4 ................................. 5-13 Prohibited Frequency Deadband .................. 5-13 Proportional Gain (PID) ................................. 5-80 Protection Overcurrent, Instantaneous ....................... A2-3 Overheat, Heatsink .................................... A2-3 Overtorque ................................................. 5-98 Overvoltage ............................................... A2-3 Thermal Overload ...................................... 5-90 Undervoltage ............................................. A2-3 PWM Frequency — see Carrier Frequency - R Rated Current, Motor ........................... 2-20, 5-90 Ratings .................................................. xvii, A2-1 Receiving ......................................................... 1-1 Reference Selection (Local/Remote) ............ 5-39 REMOTE Indicator Lamps ....................... 4-1, 4-2 Reset Codes ................................................. 5-83 RESET Key .............................................. 4-1, 4-3 Resistance, Motor Line-to-Line ................... A1-13 REV Indicator Lamp ................................. 4-1, 4-2 Reverse Run Prohibit .................................... A1-2 Ride-thru, Momentary Power Loss ................ 5-51 Deactivation Time ...................................... 5-51 "Right Arrow" Key ..................................... 4-1, 4-3 Rotation, PG .................................................. 5-24 RUN Indicator Lamp ................................ 4-1, 4-2 RUN Key .................................................. 4-1, 4-2 Running Forward ...................................................... 2-24 Reverse ...................................................... 2-24 I-3 Stall Prevention Level During ..................... 5-87 Stall Prevention Selection During .............. 5-87 - S Sample/Hold Function ....................................5-67 Scaling Display (Digital Operator) ................. 5-17 S-Curve Characteristics .................................. 5-6 Shock Resistance –– see S-Curve Skip Frequency –– see Prohibited Frequency Slip Compensation ........................................ 5-84 Gain ........................................................... 5-84 Limit ........................................................... 5-84 Primary Delay Time ................................... 5-84 Selection During Regeneration .................. 5-84 Soft Start — see S-Curve Spare Parts ................................................... A4-1 Specifications ................................................ A2-1 Speed Detection Output Signal ............................. 5-74 Range ........................................................ A2-1 Search ........................................................ 5-64 Speed Reference, Multiple (Multi-step Speed Operation) ................................. 5-39 Speed Search Level ...................................... 5-64 Stall Prevention Level During Accel ..................................... 5-86 Level During Running ................................ 5-87 Limit During Accel ...................................... 5-86 Selection During Accel ............................... 5-86 Selection During Decel .............................. 5-86 Selection During Running .......................... 5-87 Start-up, Initial ................................................. 2-1 Start-up Procedure, Simplified ............................ i Station Address, Ser. Comm. (MODBUS Control) ........................... 5-49 STOP Indicator Lamp .............................. 4-1, 4-2 STOP Key ................................................ 4-1, 4-2 Function During Remote Run .................... 5-45 Stop Method Sel. (OH) ............................... A1-46 Stopping Method .................................. 5-14, 5-88 Stopping Method at Comm. Error (MODBUS Control) ............................... 5-50 Storage Function ........................................... 2-27 Switching Frequency, Accel/Decel .................. 5-5 - T Temperature Ambient .............................................. 1-1, A2-4 Storage ...................................................... A2-4 Terminals Description .......................................... 1-6, 1-17 Functions ............................................ 1-6, 1-17 Screw Sizes ................................................. 1-3 Test Run Using Digital Operator ("Local" Control) ................................... 2-24 INDEX – Co n t i n u e d Thermal Overload Protection ........................ 5-90 Motor OL Protection Selection ................... 5-90 Motor OL Protection Time Constant .......... 5-90 Motor Rated Current .................................. 5-90 Motor Selection .......................................... 5-91 Torque Compensation ................................... 5-93 Gain [KT] .................................................... 5-93 Time Constant ............................................ 5-93 Torque Control (Command) ........................... 5-95 Selection .................................................... 5-95 Simplified Block Diagram ........................... 5-97 Speed/Torque Control Selection Timer ...... 5-95 Speed Limit ................................................ 5-96 Speed Limit Selection ................................ 5-96 Torque Reference Delay Time .................... 5-96 Torque Detection ........................................... 5-98 Overtorque Detection Level ....................... 5-98 Overtorque Detection Time ........................ 5-98 Selection .................................................... 5-98 Torque Limit ................................................. 5-101 Forward Torque Limit ............................... 5-101 Forward Regenerative Torque Limit ......... 5-101 Reverse Torque Limit ............................... 5-101 Reverse Regenerative Torque Limit ......... 5-101 Torque Reference (Internal) [Monitor Item] . A1-27 Trim Control ................................................... 5-69 ± Speed Limits ........................................... 5-69 Troubleshooting ............................................... 6-1 Flowcharts .................................................. 6-10 - U Up/Down Function ......................................... 5-68 Upper Limit, Freq. Ref. .................................. 5-34 "Up Arrow" Key ........................................ 4-1, 4-3 User Parameters ......................................... 5-106 - W Weight ........................................................... A5-1 Wiring 2-wire Control ................................. 1-10b, 1-20 3-Wire Control ................................. 1-10b, 1-22 Control Circuit ............................................ 1-15 Diagrams .......................................... 1-15, 1-23 Distances ............................................ 1-2, 1-15 Main Circuit Input/Output ............................. 1-2 Encoder/PG-X2 Connections ..................... 1-24 - Z - V V/f Pattern Custom ..................................................... 5-108 Standard .................................................. 5-106 Voltage Input ............................................... 5-108, A2-1 Max. ......................................................... 5-108 Mid. Frequency ........................................ 5-108 Motor Rated ........................................ 2-5, 2-10 I-4 Zero-Servo Control ...................................... 5-110 Zero-Servo Gain ...................................... 5-111 Zero-Servo Completion Width .................. 5-111 Zero Speed Control ..................................... 5-112 Zero Speed Operation ............................. 5-112 Min. Output Frequency ............................. 5-112 GPD 515/G5 Drive YASKAWA ELECTRIC AMERICA, INC. Drives Division 16555 W. Ryerson Rd., New Berlin, WI 53151, U.S.A. Phone: (800) YASKAWA (800-927-5292) Fax: (262) 782-3418 Internet: http://www.drives.com YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, Singapore Phone: 65-282-3003 Fax: 65-289-3003 TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION) 10F 146 Sung Chiang Road, Taipei, Taiwan Phone: 886-2-2563-0010 Fax: 886-2-2567-4677 MOTOMAN INC. 805 Liberty Lane, West Carrollton, OH 45449, U.S.A. Phone: (937) 847-6200 Fax: (937) 847-6277 Internet: http://www.motoman.com YASKAWA JASON (HK) COMPANY LIMITED Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong Phone: 852-2803-2385 Fax: 852-2547-5773 YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp BEIJING OFFICE Room No. 301 Office Building of Beijing International Club, 21 Jianguomanwai Avenue, Beijing 100020, China Phone: 86-10-6532-1850 Fax: 86-10-6532-1851 YASKAWA ELETRICO DO BRASIL COMERCIO LTDA. Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000 Phone: 55-11-5071-2552 Fax: 55-11-5581-8795 Internet: http://www.yaskawa.com.br SHANGHAI OFFICE 27 Hui He Road Shanghai 200437 China Phone: 86-21-6553-6600 Fax: 86-21-6531-4242 YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2, 65824 Schwalbach, Germany Phone: 49-6196-569-300 Fax: 49-6196-888-301 MOTOMAN ROBOTICS AB Box 504 S38525, Torsas, Sweden Phone: 46-486-48800 Fax: 46-486-41410 SHANGHAI YASKAWA-TONJI M & E CO., LTD. 27 Hui He Road Shanghai 200437 China Phone: 86-21-6533-2828 Fax: 86-21-6553-6677 BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD. 30 Xue Yuan Road, Haidian, Beijing 100083 China Phone: 86-10-6232-9943 Fax: 86-10-6234-5002 MOTOMAN ROBOTEC GmbH Kammerfeldstrabe 1, 85391 Allershausen, Germany Phone: 49-8166-900 Fax: 49-8166-9039 SHOUGANG MOTOMAN ROBOT CO., LTD. 7, Yongchang-North Street, Beijing Economic & Technological Development Area, Beijing 100076 China Phone: 86-10-6788-0551 Fax: 86-10-6788-2878 YASKAWA ELECTRIC UK LTD. 1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom Phone: 44-12-3673-5000 Fax: 44-12-3645-8182 YEA, TAICHUNG OFFICE IN TAIWAIN B1, 6F, No.51, Section 2, Kung-Yi Road, Taichung City, Taiwan, R.O.C. Phone: 886-4-2320-2227 Fax:886-4-2320-2239 GPD 515/G5 Technical Manual YASKAWA ELECTRIC AMERICA, INC. Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (800-927-5292) Fax: (847) 887-7310 Internet: http://www.yaskawa.com GPD 515/G5 Drive Technical Manual YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea Phone: 82-2-776-7844 Fax: 82-2-753-2639 0 4 / 01/02 Data subject to change without notice. SWV: 01114 Document Number: TM4515 (Supercedes: YEA-TOA-S616-10.11 and 10.12) 04/01/2002 Software Version: 01114 Models: GPD515C- and CIMR-G5M Document Number: TM 4515
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes Page Count : 297 Page Mode : UseOutlines Has XFA : No XMP Toolkit : XMP toolkit 2.9.1-13, framework 1.6 About : uuid:93e1367a-85a2-472d-becd-5e5bf17b6f3e Producer : Acrobat Distiller 4.0 for Macintosh Modify Date : 2004:12:06 13:42:50-06:00 Create Date : 2001:04:13 08:04:54-06:00 Metadata Date : 2004:12:06 13:42:50-06:00 Document ID : uuid:d84ca186-c18b-42c8-9576-e49d05842f05 Format : application/pdfEXIF Metadata provided by EXIF.tools