(Yorkshire) XPress Press Fit Solutions
XPress Press-Fit Solutions XPress Press-Fit Solutions
User Manual: (Yorkshire) XPress Press-Fit Solutions
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NEW 67mm-108mm Press-fit solutions Chromium Plated Pegler Yorkshire Unrivalled quality, innovation, customer service and long-term value for money As part of the global Aalberts Industries NV Group, Pegler Yorkshire is one of Britain’s largest and most respected manufacturers of innovative products for the demanding and diverse plumbing and heating industries. Pegler Yorkshire – a unique story The true value of knowledge It was in the late 19th century when two separate and altruistic companies set out on the long road to satisfying the needs of prospective customers and, of course, to profit in the process. Coincidentally located just 30 miles apart, each was driven by the same vision and ideals of a no-compromise culture. Cutting corners was never an option and only the best could ever be good enough. As well as the benefit of unparalleled experience of the flow control market and its growth over many decades, Pegler Yorkshire has strong associations with major industry bodies such as those responsible for determining product and performance standards. These two companies were Pegler and Yorkshire Fittings. In meeting all the challenges of the 20th and 21st centuries both companies have changed a great deal, the business ethos common to both never has. And now these two like minds have come together as Pegler Yorkshire – a single source of proven, flow control solutions for installers, specifiers and engineers in the domestic, public and commercial markets. Reputable and established brands Just as Pegler and Yorkshire have endured over such a long period, many of the brand names they have created over time are similarly very well established, in many cases as market leaders in their respective categories. The very extensive Pegler Yorkshire product range now comprises more than 15,000 lines – without rival for the choice and coverage it offers and for the number and scope of applications it satisfies. A mind for innovation Brands which endure and are not easily displaced must by definition be the product of innovative thinking and technology that continually stand the test of time. Pegler Yorkshire’s no-compromise philosophy will always put new product development high on the agenda, based on not only meeting the needs of today’s markets, but also anticipating and meeting customers’ future needs. 2 The result is a comprehensive store of knowledge and reference which is invaluable in the key areas of research, development and dealing efficiently and accurately with customer enquiries – particularly with regard to product application and suitability. A charter for the best in customer service With such a diverse product range and customer base, Pegler Yorkshire’s no-compromise standards of quality, reliability and value for money naturally go hand in hand with the principle of delivering the best in customer service. Green awareness and responsibilities Developing products which reduce the carbon footprint by saving water and energy is only one side of the green issues coin. Pegler Yorkshire is also increasingly committed to recycling key production materials (such as brass), eliminating the need for excessive packaging wherever possible, and looking for new ways in which the company’s day-to-day operations can be improved to reduce waste and minimise the impact on the environment. Likewise, social responsibilities such as supporting employee and local community welfare are aspects of the very fabric and philosophy upon which both Pegler and Yorkshire were founded. Standards Pegler Yorkshire is dedicated to designing, developing and manufacturing products of the highest quality. We are members of numerous standards committees and take an active part in their development. Our products, where applicable, comply with the relevant British, European and International standards. Whatever the latest developments, we guarantee that our products will always meet the latest and highest standards. Trade bodies Pegler Yorkshire is pleased to be associated with several influential industry organisations: Association of Plumbing and Heating Contractors Brass The Bathroom Manufacturers Association Construction Products Association pec The Brass Page for specifiers, designers, engineers and manufacturers British Plumbing Employers Council The Copper Development Association The UK Copper Board Heating and Ventilating Contractors Association Thermostatic Mixing Valve Manufacturers Association CERTIFICATION LTD Builders Merchants Federation Institute of Plumbing Scottish and Northern Ireland Plumbing Employers Federation Press-fit solutions This data book has been produced in clearly defined sections to help the user to find relevant information quickly and easily. At the foot of each page there is a reminder of the brochure sections with the relevant page numbers. Section 1 Section 3 Section 4 Product range overview Technical Data Installation instructions Introduction to XPress Key features and benefits 4-8 XPress Copper 5 XPress Stainless 5 XPress Carbon 6 XPress Copper Gas 6 XPress Stainless Gas 7 XPress Solar 7 Standards, approvals and guarantees 8 Tube compatibility and fitting applications Materials specifications and manufacturing standards Working temperatures Tubes, pipe and their compatibilies System design considerations and tube expansion Section 2 73 74-75 76-77 78-81 15mm to 35mm sizes Socket depths Spacing Preparation Jointing 42mm to 108mm sizes Socket depths Spacing Preparation Jointing 82 82 83 84 85 85 85 87 Section 5 Product range details Sizes, dimensional details and product codes 72 9-71 Flow charts 88-89 3 Press-fit solutions The complete range XPress fittings from Pegler Yorkshire make jointing easier, faster and more cost effective than other jointing methods – a fittings system which simply presses together in seconds to create a perfect joint, every time. So many XPress benefits, and so much choice Major savings in installation time and cost compared with traditional jointing methods A completely heat-free jointing system that requires no additional solders, adhesives, compounds, gas, hotworks permits or extra and costly insurance XPress press-fit: cost-effective jointing solutions for so many applications Pegler Yorkshire’s innovative and comprehensive XPress range delivers all the benefits of a heat-free, press-fit jointing system to a wide variety of domestic, commercial and industrial applications. XPress also lives up to the promise of its name in every respect: a method which is easy, fast and highly cost-effective, simply pressing together in seconds to create a perfect joint every time, with the guarantee of an uncontaminated installation. Clean, rapid, heat-free jointing: no complicated clamping techniques or long preparation procedures or waiting for adhesive to dry Safety: no naked flames Perfectly clean internal bore – less finishing or cleaning required No localised annealing from hightemperature working No carbon deposits, internal solder runs or flux residue – less risk of corrosion System does not need to be ‘dry’ for effective jointing XPress fittings have a wide range of approvals including WRAS and DVGW Electrical continuity assured when the XPress jointing process is complete Ideal for diverse applications such as domestic maintenance and refurbishment, new build and large-scale public sector projects. XPress range at a glance XPress Copper: for hot and cold water services, closed circuit heating, chilled water and oil-free compressed air applications, and incorporating a unique and time-saving Leak Before Press (LBP) design to instantly identify unpressed joints, in 12mm-108mm sizes XPress Carbon: for closed circuit heating and chilled water applications, with LBP feature in 15mm-108mm sizes XPress Stainless: the perfect solution where water quality and hygiene are crucial in food, pharmaceutical and healthcare environments. Also offers LBP in 15mm-108mm sizes XPress Copper Gas: for internal and external above-ground 2nd- and 3rd-family gas services, includes the new supersize range 15mm-108mm XPress Stainless Gas: for use with XPress Stainless and other stainless steel System tubes on above-ground 2nd- and 3rdfamily gas pipelines, including applications where high levels of hydrogen sulphide make copper unsuitable. Available in sizes 15mm-54mm XPress Solar: delivers all the benefits of a heat-free, press-fit jointing system for solar applications. Available in sizes 15mm-54mm For 67mm-108mm sizes of the above designs, fitting allows for leak detection prior to pressing. 4 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Press-fit solutions Product overview XPress Copper fittings are manufactured from copper and copper alloy and incorporate a black EPDM Ethylene Propylene Diene Monomer ‘O’ ring and a unique “Leak Before Press” (LBP) design. LBP has been developed to provide instant identification of joints that have been assembled correctly but mistakenly left unpressed. This feature saves time, money and potentially expensive call-backs. Features Ideal for fast, efficient jointing of copper tube to BS EN 1057 R250 and R290 in sizes 12mm-108mm. XPress fittings are designed for use on hot and cold water services, vented and unvented closed circuit heating, chilled water and oil-free compressed air applications within permissible pressure and temperature limits. Wide range of approvals XPress Stainless Steel is optimised for use as a system and fittings are manufactured from 316L (1.4404) stainless steel. an extremely low dissolved solid content. XPress Stainless provides resistance to RO purified water. 316 System tube is available in straight 6m lengths. 15mm-54mm tube is manufactured from BS 316 831/DIN 1.4401 stainless steel strips conforming to BS 10088 Part 2. Above 54mm the tube conforms to DVGW W541. The fittings incorporate a black EPDM (Ethylene Propylene Diene Monomer) ’O’ ring and a unique “Leak Before Press” (LBP) design. LBP has been developed as a final check to the system to provide instant identification of joints that have been assembled correctly but mistakenly left unpressed. This feature saves time, money and potentially expensive call backs. Designed for potable water applications where water quality and hygiene are crucial, particularly in the food, pharmaceutical and healthcare environments and chilled water applications. Water purified by Reverse Osmosis (RO) is likely to have a low pH and 1 Manufactured from copper alloy Available in sizes 12mm to 108mm Leak Before Press Electrical continuity assured when XPress joint complete Clean, heat free jointing Safety, no naked flames, no hotwork permits or costly insurance GL approved (previously British Gas) see XPress Gas section Chromium plated range Temperature rating from -24°C to 110°C Pressure rating 16bar throughout the temperature range. Features Fittings are manufactured from 316L stainless steel Tube is manufactured from 316 stainless steel Available in sizes 15mm to 108mm Leak Before Press Clean, heat free jointing Safety - no naked flames no hotwork permits or costly insurance Wide range of approvals Temperature range -20°C to 110°C Pressure rating 16bar throughout the temperature range Light weight, easy to handle. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 5 Press-fit solutions Product overview XPress Carbon Steel is optimised for use as a system. XPress Carbon Steel fittings are now manufactured from EN 100-271S205G2T (formerly known as Rst 34-2) carbon steel. The fittings incorporate a black EPDM (Ethylene Propylene Diene Monomer) ’O’ ring and a unique “Leak Before Press” (LBP) design. LBP has been developed as a final check to the system to provide instant identification of joints that have been assembled correctly but mistakenly left unpresssed. This feature saves time, money and potentially expensive call backs. Features Manufactured from carbon steel Galvanised carbon system tube available in 15mm to 108mm Plastic coated carbon system tube available in 15mm to 54mm Leak Before Press Temperature rating from -20°C to 110°C Pressure rating 16bar throughout the temperature range Clean, heat free jointing Safety - no naked flames, no hotwork permits or costly insurance Each fitting is individually marked indicating material. XPress Carbon is designed for vented and unvented closed circuit heating and chilled water applications. XPress Copper Gas fittings are manufactured from copper or copper alloy (typically gunmetal) and incorporate a yellow (HNBR) Hydrogenated Acrylonitrite Butadiene Rubber ‘O’ ring. XPress Copper Gas fittings do not have the LBP feature for safety reasons. Designed specifically for use with copper tube to BS EN 1057 on internal and external above ground 2nd and 3rd family gas services and available in sizes 12mm-108mm. XPress Copper Gas performance, when correctly assembled with copper tube to BS EN 1057 R250 and R290 (for above ground use only), has a minimum operating temperature range of between -20°C and 70°C. The maximum working pressure inside buildings is 1bar and maximum working pressure outside buildings is 5bar (maximum test pressure 7.5bar). 6 XPress Copper Gas fittings are permanently marked with a highly visible yellow marking stating Gas/PN5 GT/1 on each fitting. As part of the DVGW/GL (formerly British Gas) approvals process, XPress Copper Gas fittings have passed the High Temperature Leakage Rate test at 650°C for 30 minutes. Features Manufactured from copper alloy Available in sizes 15mm to 108mm (new) For use in internal and external above ground 2nd and 3rd family gas services (see page 81) – where we locate the gas families Clean, heat free jointing Safety - no naked flames, no hotwork permits or costly insurance GL Verified (formerly British Gas). 15mm to 54mm 67mm to 108mm 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 1 XPress Stainless Steel Gas is optimised for use as a system. Fittings are manufactured from 316 (BS 316S31/DIN 1.4401) or 316 Ti (BS 320531/DIN 1.4571). The fittings incorporate a yellow HNBR (Hydrogenated Acrylonitrite Butadiene Rubber) ‘O’ ring. XPress Stainless Steel Gas fittings do not have the LBP feature for safety reasons. As part of the DVGW/GL (formerly British Gas) approvals process, XPress Stainless Gas fittings have passed the High Temperature Leakage Rate test at 650°C for 30 minutes at PN5/GT5. Designed for use with 316 System tube or stainless steel tube for BS 4127:1994 and DVGW W541 on internal and external above ground 2nd and 3rd family gas services and available in sizes from 15mm-54mm. Designed for use with XPress stainless steel system tube XPress Stainless Gas fittings are approved for use at temperatures from -20°C to 70°C. The maximum working pressure inside buildings is 1bar and maximum working pressure outside buildings is 5bar (maximum test pressure 7.5bar). Features Manufactured from 316 stainless steel Available in sizes 15mm to 54mm For use in internal and external above ground 2nd and 3rd family gas services (see page 81) – where we locate the gas families Clean, heat free jointing Safety - no naked flames, no hotwork permits or costly insurance GL Verified (formerly British Gas). XPress Stainless Steel Gas fittings are marked with a highly visible yellow label stating Gas on each fitting. XPress Copper Solar fittings are manufactured from copper and copper alloy and incorporate a green FPM (Flurocarbon rubber/Viton™) ‘O’ ring and incorporate the unique “Leak Before Press” (LBP) design. This feature means that any assembled joints inadvertently left unpressed will exhibit a leak during system testing. This enables contractors to easily identify unpressed fittings before commissioning. Features XPress Copper Solar fittings are available in sizes 15mm-54mm and are marked with a highly visible label stating Solar on each fitting, to confirm that solar fittings have been installed once crimped. Safety - no naked flames, no hotwork permits or costly insurance Manufactured from copper alloy Available in sizes 15mm to 54mm Leak Before Press Suitable for high temperature solar applications Electrical continuity assured when XPress joint complete Clean, heat free jointing Temperature rating -35°C to 200°C Pressure rating 10bar maximum working pressure. Designed for use in solar applications and for use with most proprietary ethylene glycol and propylene glycol heat transfer fluids in concentrations of up to 40%. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 7 Press-fit solutions Standards, approvals and guarantees It is Pegler Yorkshire’s policy to provide a range of products and services which meet, or exceed, the requirements of our customers in respect of quality, cost and delivery. Standards and approvals Approval PRODUCT APPROVALS XPress XPress Copper Copper Country (water) (gas) Advantica ATG CORBTI CSTB DG DNV DVGW Emi ETA GASTEC GL (formly Advantica) G-LLOYDS GOST-R Kiwa Kiwa Gastec KVGB OVGW Sintef SITAC STF WRAS UK Belgium Poland France Denmark Denmark Germany Hungary Denmark Netherlands UK Germany Russia Netherlands Netherlands Belgium Austria Norway Sweden Finland UK Current and future standards We at Pegler Yorkshire are dedicated to designing, developing and manufacturing products of the highest quality. It is on this basis that you can trust the XPress range to achieve all relevant British, European and International standards. Over recent years, tube and fittings for plumbing and heating systems have been subject to a gradual harmonisation of standards. Today, a further harmonisation is taking place that is set to incorporate copper and copper alloy press-fit fittings within pr EN 1254 under Part 7. It is a sign of our standing in the industry that we at Pegler Yorkshire are helping to draft this and other new European standards, assisted by our fellow members on the various European standards committees. So, you can rest assured that whatever developments arise, our products will always meet the latest standards. XPress Copper and XPress Stainless Steel fittings are tested and comply with the requirements of the United Kingdom Water Regulations/ Byelaws (Scotland). The XPress stainless steel System has been designed to provide optimum performance and cost saving benefits for commercial and industrial potable water applications. XPress Copper Gas fittings have been tested by the GWI and verified by GL (formerly Advantica/British Gas). ISO is achieved through the continuous improvement of our Quality Management System in line with the requirements of BS EN ISO 9001: 2008. XPress fittings and tube Guarantee period (years) 5 10 25 30 Fittings – – – Fittings with Yorkex* copper tube – – – Fittings – – – Fittings with Yorkex* copper tube – – – Fittings – – – Fittings with XPress Stainless steel System tube – – – Fittings – – – Fittings with XPress carbon steel System tube – – – Fittings with XPress plastic coated carbon steel System tube – – – Fittings – – – Fittings with XPress Stainless steel System tube – – – Fittings – – – Fittings with Kuterlon* copper tube – – – To qualify for guarantees, all products must be installed in accordance with our instructions on specified applications. *Yorkex and Kuterlon are brand names of Yorkshire Copper Tube/KME Group. – – – – – – – – – – – XPress XPress Stainless Stainless (gas) – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Guarantees 10 YEAR GUARANTEE XPress Carbon is guaranteed against all manufacturing defects for 10 years when installed as a system using the respective XPress Carbon tube. If installed along with other manufacturing pipeline components that conform to the specified standards they will carry a 5 year guarantee against all manufacturing defects. 25 YEAR GUARANTEE The XPress Copper, XPress Gas, XPress Stainless Gas and XPress Solar ranges are guaranteed against all manufacturing defects for 25 years when installed along with other manufacturers pipeline components conforming to the specified standard. 30 YEAR GUARANTEE Where pipelines are constructed exclusively from compatible XPress Copper, Gas, Stainless and XPress Solar fittings and XPress system tubes (including the relevant Yorkshire copper system tube, namely Yorkex and Kuterlon, the resulting installations will be deemed XPress Systems and as such qualify for a 30 year guarantee against all manufacturing defects. To qualify for guarantees, all products must be installed in accordance with our instructions on specified applications. 8 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts LBP press-fit fittings for jointing copper tube 2 S1FMF/7510 Composite flange Size 67 x DN65 (21/2") PN16 76 x DN80 (3") PN16 89 x DN80 (3") PN16 108 x DN100 (4") PN16 a d e f g Za Bolt holes Order code 103 103 113 126 100 115 135 158 145 160 160 180 185 200 200 220 18 18 18 18 53 53 51 59 4 8 8 8 a g Za 38364 38365 38366 38367 d e f Connection: Female copper press-fit socket with powder coated steel outer flange to BS 4504 type 133, PN16 rated. S1FMM/7520 Composite flange Size 67 x DN65 (21/2") PN16 76 x DN80 (3") PN16 108 x DN100 (4") PN16 a d e f g 112 113 141 100 115 158 145 160 180 185 200 220 18 18 18 Bolt holes Order code 4 8 8 38359 38360 38362 a g d e f Connection: Press-fit x male end for insertion into fitting. Male copper spigot connection for insertion into press-fit socket. Powder coated steel outer flange to BS 4504 type 133, PN16 rated. S1/7270 Straight coupling Size 12mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm a Za Order code 42 43 44 46 50 62 71 83 148 110 110 220 205 8 3 4 4 4 6 7 9 48 10 10 96 71 38009 38010 38011 38020 38030 38032 38034 38035 38970 38036 38037 38039 38038 Za a Connection: Press-fit x press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 9 LBP press-fit fittings for jointing copper tube S1/7270S Slip – Straight coupling slip pattern Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm Za a a Za Order code 80 80 84 91 99 119 141 102 110 110 127 131 40 40 42 45 50 60 70 2 10 10 3 9 38044 38054 38045 38046 38047 38048 38049 38971 38040 38041 38042 38043 Connection: Press-fit x press-fit (without tube stop). S1R/7240 Straight reducing coupling Size 15 15 16 18 22 28 28 35 42 54 Za a x x x x x x x x x x 12mm 14mm 15mm 16mm 15mm 15mm 22mm 28mm 35mm 42mm a Za Order code 44 42 42 42 52 59 54 60 67 80 7 2 2 2 11 16 10 11 11 15 38063 38060 38061 38062 38064 38065 38066 38067 38068 38069 Connection: Press-fit x press-fit. S S2/6270G Straight female connector Size Za a 12mm 12mm 15mm 15mm 15mm 18mm 18mm 22mm 22mm 22mm 3/8" 1/2" x x x 3/8" x 1/2" x 3/4" x 1/2" x 3/4" x 1/2" x 3/4" x 1" a S Za Order code 31 35 33 38 39 37 39 37 39 43 20 25 20 25 30 25 30 30 30 37 2 3 2 3 3 2 3 1 2 3 38082 38081 38083 38090 38091 38084 38085 38086 38092 38087 Connection: Press-fit x BSP parallel female thread. 10 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Leak Before Press (LBP) technology identifies joints that have not been pressed correctly in sizes 15mm-54mm Designed for use in hot and cold water services, closed circuit heating, chilled water and oil free compressed air applications Heat free jointing provides time and cost saving benefits to contractors/installers. 2 S S2/6270G Straight female connector cont. Size 28mm 28mm 28mm 35mm 35mm 35mm 42mm 42mm 54mm 64mm x x x x x x x x x x 3/4" 1" 11/4" 3/4" 1" 11/4" 11/4" 11/2" 2" 21/2" a S Za Order code 40 45 48 42 46 50 52 54 63 123 37 37 46 30 41 46 46 53 65 83 1 2 4 4 1 1 1 2 2 12 38088 38093 38103 38080 38089 38094 38101 38095 38096 38954 Za a Connection: Press-fit x BSP parallel female thread. S S3/6243G Straight male connector Size 3/8" 1/2" 12mm x 12mm x 15mm x 3/8" 15mm x 1/2" 15mm x 3/4" 18mm x 1/2" 18mm x 3/4" 22mm x 1/2" 22mm x 3/4" 22mm x 1" 28mm x 3/4" 28mm x 1" 28mm x 11/4" 35mm x 1" 35mm x 11/4" 42mm x 11/4" 42mm x 11/2" 54mm x 2" 64mm x 21/2" 67mm x 21/2" 76mm x 21/2" 76mm x 3" 89mm x 3" 108mm x 4" a S Za Order code 32 36 33 37 39 37 39 38 40 42 43 44 48 48 50 58 58 63 129 93 99 110 144 132 19 19 21 21 25 25 25 30 30 32 36 36 40 41 41 51 51 63 75 80 84 94 93 117 15 19 13 17 19 17 19 17 21 21 20 21 25 22 24 28 28 28 79 50 44 59 82 50 38105 38106 38107 38114 38115 38108 38109 38110 38116 38117 38111 38118 38127 38112 38119 38113 38120 38121 38956 38122 38126 38123 38125 38124 Za a Connection: Press-fit x BSP male taper thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 11 LBP press-fit fittings for jointing copper tube S6/7243 Reducer Size Za a 15 x 12mm 15 x 14mm 15 x 16mm 18 x 12mm 18 x 15mm 18 x 16mm 22 x 15mm 22 x 18mm 28 x 15mm 28 x 18mm 28 x 22mm 35 x 22mm 35 x 28mm 42 x 22mm 42 x 28mm 42 x 35mm 54 x 28mm 54 x 35mm 54 x 42mm 67 x 28mm 67 x 35mm 67 x 42mm 67 x 54mm 76 x 35mm 76 x 42mm 76 x 54mm 76 x 67mm 89 x 42mm 89 x 54mm 89 x 76mm 108 x 42mm 108 x 54mm 108 x 64mm 108 x 67mm 108 x 76mm 108 x 89mm a Za Order code 45 52 52 47 47 52 54 48 62 59 56 68 66 76 73 75 89 90 89 109 109 110 112 113 113 116 126 135 132 140 153 156 162 166 162 166 28 32 32 30 25 32 34 26 42 37 34 47 44 55 48 48 67 63 58 86 83 80 77 87 86 81 78 105 97 90 124 120 112 116 112 106 38193 38194 38195 38196 38197 38205 38200 38201 38202 38203 38204 38207 38208 38210 38211 38212 38215 38216 38217 38218 38219 38220 38221 38222 38223 38224 38225 38233 38226 38227 38228 38229 38236 38230 38231 38232 Connection: Larger end male for insertion into fitting x press-fit. 12 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 S7/6246G Female adaptor Size 15mm 18mm 18mm 22mm 22mm 28mm 28mm 35mm 35mm 42mm 54mm x x x x x x x x x x x S a S Za Order code 47 47 3/4" 49 1/2" 46 3/4" 49 3/4" 50 1" 54 1" 56 11/4" 60 11/2" 76 2" 86 25 25 30 25 30 30 37 37 46 53 65 32 32 33 31 32 34 35 37 38 55 60 38160 38157 38158 38159 38161 38166 38162 38167 38163 38164 38165 1/2" 1/2" Za a Connection: Male copper for insertion into a fitting x BSP parallel female thread. S8/6280G Male adaptor Size 15mm 18mm 18mm 22mm 22mm 28mm 35mm 42mm S a S Order code x 50 50 x x 3/4" 53 x 1/2" 51 x 3/4" 52 x 1" 57 x 11/4" 63 x 11/2" 80 19 19 25 25 25 32 40 46 38170 38173 38174 38175 38171 38172 38176 38177 1/2" 1/2" a Connection: Male copper for insertion into a fitting x BSP male taper thread. S11/6330 Union coupling Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm S a G S S1 Za Order code 60 62 68 73 71 91 98 3/4" 3/4" 30 30 36 46 52 58 75 25 25 32 40 46 51 65 20 22 26 27 19 31 28 38180 38179 38181 38182 38183 38184 38185 1" 11/4" 11/2" 13/4" 23/8" G S1 Za a Connection: Press-fit x press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 13 LBP press-fit fittings for jointing copper tube S12/7002A Elbow r a Size Za 12mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm Za a a r Za Order code 31 38 42 47 56 68 80 100 172 132 142 170 201 14 17 22 26 34 42 50 65 90 80 90 127 161 14 17 22 26 34 42 50 65 122 87 92 112 135 38279 38280 38282 38290 38300 38302 38304 38306 38958 38307 38308 38309 38310 Connection: Press-fit x press-fit. S12S/7001A Street elbow r a Za c Size 12mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm a c r Za Order code 31 36 42 47 58 69 81 100 130 147 215 206 45 50 53 58 64 82 101 120 175 190 250 259 14 18 22 26 34 42 50 65 80 90 127 161 14 16 22 27 34 44 52 66 78 98 153 141 38317 38318 38319 38320 38322 38324 38325 38326 38327 38328 38329 38330 Connection: Press-fit x male end for insertion into an XPress fitting. 14 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 S13/6092G Male elbow c Size 12mm 12mm 15mm 15mm 18mm 18mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x x x x 3/8" 1/2" 3/8" 1/2" 1/2" 3/4" 3/4" 1" 11/4" 11/2" 2" a c Za Order code 30 32 32 38 35 38 49 58 55 62 70 25 31 27 34 34 33 45 53 47 51 63 13 15 12 19 15 18 28 36 30 32 35 38371 38370 38339 38333 38340 38372 38334 38335 38336 38337 38338 Za a Connection: Press-fit x BSP male taper thread. S14/6090G Female elbow c Size 12mm 12mm 15mm 15mm 15mm 18mm 18mm 22mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x x x x x x 3/8" 1/2" 3/8" 1/2" 3/4" 1/2" 3/4" 1/2" 3/4" 1" 11/4" 11/2" 2" a c Za Zc Order code 32 34 33 41 36 36 38 53 45 51 55 85 104 23 23 24 24 70 30 30 24 27 33 45 45 54 15 17 13 20 16 16 18 32 24 28 29 57 72 10 7 11 15 16 14 12 13 11 14 21 26 33 38346 38345 38347 38351 38344 38348 38349 38350 38353 38354 38355 38356 38357 Zc Za a Connection: Press-fit x BSP parallel female thread. S15/6472G Backplate elbow c Size 12mm 15mm 15mm 18mm 22mm x x x x x 1/2" 3/8" 1/2" 1/2" 3/4" a c d Za Zc Order code 61 41 41 41 45 22 36 23 24 27 35 49 36 39 45 44 21 21 21 24 7 14 8 9 11 38397 38396 38400 38398 38401 d Zc Za a Connection: Press-fit x BSP parallel female thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 15 LBP press-fit fittings for jointing copper tube c S15L/6472L Backplate elbow Zc d Size 15mm x 1/2" a c d Za Zc Order code 41 45 58 21 8 38399 Za Connection: Press-fit x parallel female thread. a S19/7005 90º bend Size a b Za Zb Order code 15mm 18mm 22mm 28mm 70 70 70 80 120 120 120 120 22 17 9 7 72 67 59 47 38390 38391 38392 38393 a Zb Za b Connection: Both ends male for insertion in to an XPress fitting. S21/7041 Obtuse elbow Size Za Za a a 12mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm a Za Order code 23 28 29 31 37 44 51 62 114 85 91 109 125 6 8 9 12 16 18 21 27 64 35 45 47 59 38411 38410 38413 38412 38414 38416 38417 38418 38960 38419 38420 38422 38421 Connection: Press-fit x press-fit. 16 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 S21S/7040 Obtuse street elbow Size r a c Za Item code 23 28 29 32 37 43 51 62 114 85 95 132 127 32 37 39 44 47 58 71 82 145 88 146 196 184 6 8 9 11 14 17 21 27 64 35 35 70 60 38402 38404 38403 38405 38406 38407 38408 38409 38959 38430 38431 38433 38432 c 12mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm Za a Connection: Press-fit x male end for insertion into an XPress fitting. S22/7086 Partial crossover d Size 15mm 18mm 22mm a c d e Za Order code 110 120 134 40 45 50 44 49 55 25 27 30 90 100 113 38435 38437 38436 e c Za a Connection: Press-fit x male end for insertion into an XPress fitting. Size 15mm 18mm 22mm a c d e Order code 157 166 178 56 60 65 46 49 55 30 31 33 38438 38434 38439 e d S22S/7087 Street crossover c a Connection: Both ends male for insertion into an XPress fitting. S23/7085 Full crossover Size 15mm 18mm 22mm a c Za Order code 140 151 170 26 27 28 100 111 128 38440 38442 38441 c Za a Connection: Press-fit x press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 17 Tee specification See page 73 European specification UK specification LBP press-fit fittings for jointing copper tube S24/7130 Equal tee c Size Zc Za Za a a 12mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm a c Za Zc Order code 28 32 34 37 42 50 58 69 133 95 101 162 159 28 32 34 37 42 50 58 69 134 107 114 162 159 11 12 14 16 19 24 28 34 83 45 50 100 92 11 12 14 16 19 24 28 34 84 58 64 100 92 38472 38450 38451 38460 38462 38464 38466 38467 38961 38468 38469 38470 38471 Connection: Press-fit on all ends. S25/7130 Tee, reduced branch c Size UK Zc Za a Za a 15 18 18 22 22 22 28 28 28 28 35 35 35 42 42 42 42 54 54 54 54 64 64 x x x x x x x x x x x x x x x x x x x x x x x European 15 18 18 22 22 22 28 28 28 28 35 35 35 42 42 42 42 54 54 54 54 64 64 x x x x x x x x x x x x x x x x x x x x x x x 12mm 12mm 15mm 12mm 15mm 18mm 12mm 15mm 18mm 22mm 15mm 22mm 28mm 15mm 22mm 28mm 35mm 22mm 28mm 35mm 42mm 35mm 42mm 15 18 18 22 22 22 28 28 28 28 35 35 35 42 42 42 42 54 54 54 54 64 64 x x x x x x x x x x x x x x x x x x x x x x x 12 12 15 12 15 18 12 15 18 22 15 22 28 15 22 28 35 22 28 35 42 35 42 x x x x x x x x x x x x x x x x x x x x x x x 15mm 18mm 18mm 22mm 22mm 22mm 28mm 28mm 28mm 28mm 35mm 35mm 35mm 42mm 42mm 42mm 42mm 54mm 54mm 54mm 54mm 64mm 64mm a c Za c Order code 32 34 34 37 37 37 42 42 42 42 45 45 50 50 50 56 56 60 60 61 69 115 126 32 35 35 34 38 38 41 41 41 41 44 45 44 48 48 49 50 54 55 55 64 102 109 12 14 14 16 16 16 19 19 19 19 19 19 24 20 20 26 26 25 25 24 34 65 76 15 18 15 17 18 18 21 21 21 20 24 24 21 28 27 26 24 33 32 29 34 76 79 38488 38452 38454 38491 38490 38535 38493 38492 38538 38494 38496 38497 38498 38499 38500 38501 38502 38504 38505 38506 38507 38962 38963 Connection: Press-fit on all ends. 18 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 S25/7130 Tee, reduced branch cont. c Size UK European 67 x 67 x 28mm 67 x 67 x 35mm 67 x 67 x 42mm 67 x 67 x 54mm 76 x 76 x 22mm 76 x 76 x 28mm 76 x 76 x 35mm 76 x 76 x 42mm 76 x 76 x 54mm 89 x 89 x 54mm 89 x 89 x 76mm 108 x 108 x 54mm 108 x 108 x 67mm 108 x 108 x 76mm 67 x 28 x 67mm 67 x 35 x 67mm 67 x 42 x 67mm 67 x 54 x 67mm 76 x 22 x 76mm 76 x 28 x 76mm 76 x 35 x 76mm 76 x 42 x 76mm 76 x 54 x 76mm 89 x 54 x 89mm 89 x 76 x 89mm 108 x 54 x 108mm 108 x 67 x 108mm 108 x 76 x 108mm Zc a c Za c Order code 76 80 82 88 73 77 80 103 108 136 151 131 117 140 67 70 76 78 73 73 78 106 104 119 146 129 136 141 26 29 32 47 22 26 30 55 60 77 91 66 46 73 43 43 41 43 50 50 53 70 72 86 96 93 91 93 38550 38560 38561 38562 38563 38564 38553 38551 38552 38554 38556 38555 38565 38557 Za Za a a Connection: Press-fit on all ends. S26/7130 Tee, one end reduced c Size UK 15 18 22 22 28 28 35 35 x x x x x x x x Zc European 12 15 15 18 15 22 22 28 x x x x x x x x 15mm 18mm 22mm 22mm 28mm 28mm 35mm 35mm 15 18 22 22 28 28 35 35 x x x x x x x x 15 18 22 22 28 28 35 35 x x x x x x x x 12mm 15mm 15mm 18mm 15mm 22mm 22mm 28mm a c d Za Zc Zd Order code 32 34 37 37 42 42 51 51 32 34 37 37 42 42 50 50 36 42 46 43 55 52 72 67 12 14 16 16 19 19 25 25 12 14 16 16 19 19 24 24 19 22 26 23 35 31 51 41 38508 38455 38510 38511 38512 38514 38517 38518 Za a Zd d Connection: Press-fit on all ends. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 19 Tee specification See page 73 European specification UK specification LBP press-fit fittings for jointing copper tube S27/7130 Tee, one end and branch reduced c Size UK Zc Za European a c d Za Zc Zd Order code 32 34 37 37 37 37 42 42 42 51 51 51 56 69 32 35 38 44 38 38 41 41 41 44 44 44 50 64 35 40 44 43 44 41 46 47 49 67 63 67 74 83 12 14 16 16 16 16 19 19 19 25 25 25 26 34 15 15 18 18 18 18 21 21 20 23 23 21 24 34 18 20 24 23 24 21 25 26 28 45 40 44 48 53 38527 38453 38531 38530 38533 38534 38536 38529 38532 38539 38541 38542 38546 38566 a c Za Zc Order code 36 35 38 52 68 32 32 34 42 50 19 15 18 31 45 15 12 13 19 24 38447 38547 38545 38548 38549 Zd a d 15 18 22 22 22 22 28 28 28 35 35 35 42 54 x x x x x x x x x x x x x x 12 15 18 15 15 18 22 22 22 22 28 28 35 42 x x x x x x x x x x x x x x 12mm 15mm 15mm 15mm 18mm 18mm 15mm 18mm 22mm 22mm 22mm 28mm 35mm 42mm 15 18 22 22 22 22 28 28 28 35 35 35 42 54 x x x x x x x x x x x x x x 12 15 15 15 18 18 15 18 22 22 22 28 35 42 x x x x x x x x x x x x x x 12mm 15mm 18mm 15mm 15mm 18mm 22mm 22mm 22mm 22mm 28mm 28mm 35mm 42mm Connection: Press-fit on all ends. S28/7130 Tee, both ends reduced c Size UK Zc Za a European Zd d 12 15 15 22 28 x x x x x 12 15 15 22 28 x x x x x 15mm 18mm 22mm 28mm 35mm 12 15 15 22 28 x x x x x 15 18 22 28 35 x x x x x 12mm 15mm 15mm 22mm 28mm Connection: Press-fit on all ends. 20 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 S30/6130G Female branch tee c Size UK European 1/2" 1/2" 12 x 12mm x 15 x 15mm x 18 x 18mm x 1/2" 22 x 22mm x 1/2" 22 x 22mm x 3/4" 28 x 28mm x 1/2" 28 x 28mm x 3/4" 35 x 35mm x 1/2" 42 x 42mm x 1/2" 54 x 54mm x 1/2" 76 x 76mm x 1/2" 108 x 108mm x 1/2" a 1/2" 1/2" 12 x x 12mm 15 x x 15mm 18 x 1/2" x 18mm 22 x 1/2" x 22mm 22 x 3/4" x 22mm 28 x 1/2" x 28mm 28 x 3/4" x 28mm 35 x 1/2" x 35mm 42 x 1/2" x 42mm 54 x 1/2" x 54mm 76 x 1/2" x 76mm 108 x 1/2" x 108mm 29 34 42 42 45 44 41 50 57 69 65 82 c 23 26 24 26 27 29 34 34 38 44 48 65 Za 12 14 22 21 24 21 18 24 27 34 15 15 Zc 7 11 8 11 11 14 14 19 23 29 30 53 Zc Order code Za Za a 38584 38585 38586 38591 38587 38592 38593 38594 38596 38597 38190 38191 a Connection: Press-fit x BSP parallel female branch. A S32/6130G Female branch tee with multi ports Size a 1/2" 1/2" 67mm x 76mm x 89mm x 3/4" 108mm x 3/4" b 130 130 160 170 84 96 108 132 Tappings B C Za A 29 28 36 35 1/2" 1/2" 1/2" 1/2" - 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" C D Item code - 38189 38188 38192 38206 3/4" D B b Za a Connection: Press-fit x BSP parallel female branch. S60/S302 Stop end Size 35mm 42mm 54mm a Item code 96 108 125 38686 38688 38690 a Connection: Male end for insertion into an XPress fitting. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 21 LBP press-fit fittings for jointing copper tube S61/7301 Stop end Za a Size a Za Order code 12mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm 17 20 20 21 23 26 30 35 50 50 50 62 67 2 2 2 2 2 2 2 2 2 2 2 2 2 38702 38695 38696 38697 38698 38699 38700 38701 38689 38691 38692 38693 38694 Connection: Press-fit, for use with copper tube. S65F/6096G Straight female union elbow connector S1 c S Zc Size G Za a 12mm 15mm 18mm 18mm 22mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x x x 1/2" 1/2" 1/2" 3/4" 3/4" 1" 1" 11/4" 11/2" 2" a c G S S1 Za Zc Order code 49 53 55 61 62 66 68 75 85 99 32 32 32 36 36 40 44 50 53 64 3/4" 3/4" 30 30 30 36 36 36 46 52 58 75 27 27 27 33 33 40 40 50 56 68 32 33 35 41 41 45 45 49 55 64 17 17 17 20 20 21 25 28 32 38 38790 38791 38792 38793 38794 38795 38796 38797 38798 38799 3/4" 1 1 1 11/4" 11/2" 13/4" 23/8" Connection: Press-fit x parallel female end. S S68FF/6359 Union Size Za a 15mm 18mm 22mm 28mm 35mm 42mm x x x x x x 3/4" 3/4" 1" 11/4" 11/2" 13/4" a Za S Order code 25 28 29 31 32 39 5 8 8 8 6 9 30 30 36 46 52 58 38235 38237 38238 38239 38242 38243 Connection: Press-fit x female union end. 22 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 S69/6331G Straight male union connector Size 12mm 12mm 15mm 15mm 18mm 18mm 22mm 22mm 22mm 28mm 28mm 35mm 42mm 54mm x x x x x x x x x x x x x x 3/8" 1/2" 1/2" 3/4" 1/2" 3/4" 1/2" 3/4" 1" 3/4" 1" 11/4" 11/2" 2" S a G S S1 Za Order code 48 54 62 58 59 61 66 74 68 75 76 79 88 101 1/2" 3/4" 24 30 30 30 30 30 36 36 36 46 46 52 58 75 19 25 25 25 25 25 32 32 32 40 46 51 65 31 37 42 38 39 41 45 53 47 52 53 53 58 66 38807 38808 38813 38809 38810 38811 38812 38814 38815 38820 38816 38817 38818 38819 3/4" 3/4" 3/4" 3/4" 1" 1" 1" 3/4" 11/4" 11/2" 13/4" 23/8" S1 G Za a Connection: Press-fit x BSP taper male thread. S69F/6330G Straight female union connector Size 12mm 15mm 15mm 18mm 18mm 22mm 22mm 28mm 28mm 35mm 42mm 54mm x x x x x x x x x x x x 1/2" 1/2" 3/4" 1/2" 3/4" 3/4" 1" 3/4" 1" 11/4" 11/2" 2" a G S S1 Za Order code 42 52 55 48 57 68 65 65 65 74 83 90 3/4" 3/4" 30 30 30 30 30 36 36 46 46 52 58 75 26 26 31 26 31 32 39 31 43 48 53 65 10 30 18 13 21 43 25 28 43 52 48 50 38828 38833 38829 38830 38831 38834 38832 38827 38835 38836 38837 38838 3/4" 3/4" 3/4" 1" 1" 3/4" 11/4" 11/2" 13/4" 23/8" S S1 Za G a Connection: Press-fit x BSP parallel female thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 23 Chromium plated press-fit fittings for jointing chromium plated copper tube S1CP/7270CP Straight coupling Za a Size a Za Order code 12mm 15mm 22mm 42 43 46 8 3 4 38610 38611 38612 Connection: Press-fit x press-fit. S1SCP/7270SCP Slip Straight coupling slip pattern Za a Size a Za Order code 15mm 80 40 38614 Connection: Press-fit x press-fit (without tube stop). S1RCP/7240SCP Straight reducing coupling Za a Size a Za Order code 15 x 12mm 22 x 15mm 44 52 7 11 38616 38617 Connection: Press-fit x press-fit. S S2CP/6270GCP Straight female connector Size 12mm 12mm 15mm 15mm Za a x x x x 3/8" 1/2" 3/8" 1/2" a S Za Order code 31 35 33 38 20 25 20 25 2 3 2 3 38619 38620 38621 38622 Connection: Press-fit x BSP parallel female thread. S S3CP/6243GCP Straight male connector Size Za a 12mm 12mm 15mm 15mm x x x x 3/8" 1/2" 3/8" 1/2" a S Za Order code 32 36 33 37 19 19 21 21 15 19 13 17 38627 38628 38629 38630 Connection: Press-fit x BSP taper male thread. 24 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Leak Before Press (LBP) technology identifies joints that have not been pressed correctly Suitable for connecting to copper tube to BS EN 1057 (R250/R290) Designed with a chromium plate finish to complement any room design where exposed pipework is a feature. 2 S6CP/7243CP Reducer Size 15 18 18 22 x x x x 12mm 12mm 15mm 15mm a Za Order code 45 47 47 54 28 30 25 34 38636 38637 38638 38639 Za a Connection: Larger end male for insertion into fitting x press-fit. S8CP/6280GCP Male adaptor Size 15mm x 1/2" S a S Order code 50 19 38642 a Connection: Male copper for insertion into an XPress fitting with BSP male taper thread. S12CP/7002ACP Elbow r a Size a r Za Order code 12mm 15mm 22mm 31 38 47 14 17 26 14 17 26 38645 38646 38647 Za Za a Connection: Press-fit x press-fit. S12SCP/7001ACP Street elbow Size a c r Za Order code 12mm 15mm 22mm 31 36 47 45 50 58 14 18 27 14 16 26 38649 38650 38651 r a Za c Connection: Press-fit x male end for insertion into an XPress fitting. S13CP/6092GCP Male elbow c Size 12mm x 15mm x 1/2" 1/2" a c Za Order code 32 38 31 34 15 19 38654 38655 Za a Connection: Press-fit x BSP taper male thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 25 Chromium plated press-fit fittings for jointing chromium plated copper tube S14CP/6090GCP Female elbow c Size Zc 12mm x 15mm x Za a 3/8" 1/2" a c Za Zc Order code 32 41 23 24 15 20 10 15 38659 38660 Connection: Press-fit x BSP parallel female thread. S15CP/6472GCP Backplate elbow c d Size Zc 12mm x 15mm x Za a 1/2" 1/2" a c d Za Zc Item code 61 41 22 23 35 36 44 21 6 8 38665 38666 Connection: Press-fit x BSP parallel female thread. S21CP/7041CP Obtuse elbow Za a Za a Size a Za Order code 12mm 15mm 23 28 6 8 38667 38668 Connection: Press-fit x press-fit. S21SCP/7040CP Obtuse street elbow r Size a c Za Item code 12mm 15mm 23 28 32 37 6 8 38671 38672 c Za a Connection: Press-fit x male end for insertion into an XPress fitting. S22CP/7086CP Partial crossover d Size e 15mm c a c d e Za Order code 110 40 44 25 90 38675 Za a Connection: Press-fit x male end for insertion into an XPress fitting. S23CP/7085CP Full crossover Size c Za 15mm a c Za Order code 140 26 100 38677 a Connection: Press-fit x press-fit. 26 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 S24CP/7130CP Equal tee Size a c Za Zc Order code 12mm 15mm 22mm 28 32 37 28 32 37 11 12 16 11 12 16 38710 38711 38712 c Zc Za Za a a Connection: Press-fit on all ends. S25CP/7130CP Tee, reduced branch c Size UK European a c Za Zc Order code 15 x 15 x 12mm 22 x 22 x 15mm 15 x 12 x 15mm 22 x 15 x 22mm 32 37 32 37 12 16 15 16 38714 38715 Zc Za Za a a Connection: Press-fit on all ends. S26CP/7130CP Tee, one end reduced c Size UK European a c d Za Zc Zd Order code 15 x 12 x 15mm 15 x 15 x 12mm 32 32 36 12 12 19 38719 Zc Za Zd a d Connection: Press-fit on all ends. S27CP/7130CP Tee, one end and branch reduced c Size UK European a c d Za Zc Zd Order code 15 x 12 x 12mm 15 x 12 x 12mm 32 32 35 12 15 18 38723 Zc Za Zd a d Connection: Press-fit on all ends. S30CP/6130GCP Female branch tee c Size UK 15 x 15mm x European 1/2" 15 x 1/2" x 15mm a c Za Zc Order code 34 26 14 11 38733 Zc Za a Za a Connection: Press-fit x BSP parallel female thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 27 Chromium plated press-fit fittings for jointing chromium plated copper tube S61CP/7301CP Stop end Za Size a Za Order code 15mm 20 2 38739 Connection: Press-fit for use with copper tube. a S S68FFCP/6359CP Union Size 15mm x Za 3/4" a Za S Item code 25 5 30 38742 Connection: Press-fit x female union end. a 28 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts LBP 316 stainless steel press-fit jointing system 2 Stainless steel 316 system tube SS610 Stainless steel 316 system tube Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm Finish x x x x x x x 0.6mm 0.6mm 0.6mm 0.8mm 1.0mm 1.0mm 1.0mm x x x x x x x 6m 6m 6m 6m 6m 6m 6m Stainless Stainless Stainless Stainless Stainless Stainless Stainless Item code steel steel steel steel steel steel steel 25010 25012 25014 25016 25018 25020 25022 Suitable for: XPress Stainless steel fittings and XPress Stainless Gas fittings. SS620 Stainless steel 316 system tube Size 76mm x 2.0mm x 6m 89mm x 2.0mm x 6m 108mm x 2.0mm x 6m Finish Item code Stainless steel Stainless steel Stainless steel 25026 25028 25030 Suitable for: XPress Stainless steel fittings. Stainless steel fittings SS1FMF Composite flange Size a Za e f g Holes Item code 42 54 76 89 108 91 112 111 117 136 61 77 56 59 60 110 125 145 160 180 150 165 185 200 220 18 18 18 18 18 4 4 4 8 8 11680 11681 20412 20413 20414 a g Za d e f Connection: Press-fit x metric flange. Female press-fit socket with steel flange. Outer flange to BS 4504 type 133, PN16 rated. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 29 LBP 316 stainless steel press-fit jointing system SS1 Straight coupling Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm Za a a Za Item code 52 53 52 57 62 74 83 126 145 171 12 13 10 12 9 15 16 15 19 17 11694 11695 11696 11697 11698 11699 11700 20415 20416 20417 Connection: Press-fit x press-fit. SS1S Slip Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm Za a a Za Item code 80 80 84 89 99 121 138 220 201 320 34 34 25 30 30 47 40 60 20 80 11728 11730 11729 11731 11732 11733 11734 20428 20429 20430 Connection: Press-fit x press-fit (without tube stop). SS2 Straight female connector Size Za a 15mm 18mm 18mm 22mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x x 1/2" 1/2" 3/4" 1/2" 3/4" 1" 11/4" 11/2" 2" a Za Item code 38 51 38 37 40 45 50 54 63 8 16 6 5 16 8 24 10 11 11641 11643 11644 11646 11647 11648 11653 11654 11657 Connection: Press-fit x BSP parallel female thread. 30 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Leak Before Press (LBP) technology identifies joints that have not been pressed correctly in sizes 15mm-54mm Designed for potable water applications where water quality and hygiene are crucial, particularly in the food, pharmaceutical and health care industries Heat-free jointing provides time and cost saving benefits to contractors/installers. 2 SS3 Straight male connector Size 15mm 18mm 18mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x 1/2" 1/2" 3/4" 3/4" 1" 11/4" 11/2" 2" a Za Item code 38 52 55 44 48 55 60 69 18 32 32 22 25 29 30 34 11658 11660 11661 11664 11665 11670 11671 11674 Za a Connection: Press-fit x BSP taper male thread. SS6 Reducer Size 18 x 15mm 22 x 15mm 22 x 18mm 28 x 15mm 28 x 18mm 28 x 22mm 35 x 18mm 35 x 22mm 35 x 28mm 42 x 28mm 42 x 35mm 54 x 22mm 54 x 28mm 54 x 35mm 54 x 42mm 76 x 54mm 89 x 54mm 89 x 76mm 108 x 54mm 108 x 76mm 108 x 89mm a Za Item code 59 60 61 66 63 62 77 69 68 78 80 98 96 96 96 155 167 178 184 217 206 39 40 42 47 43 41 57 48 44 55 54 78 73 65 64 117 129 122 145 161 144 11712 11713 11714 11715 11716 11717 11718 11719 11720 11722 11723 11724 11725 11726 11727 20422 20423 20424 20425 20426 20427 Za a Connection: Large end male for insertion into a fitting x press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 31 LBP 316 stainless steel press-fit jointing system SS12 Elbow r a Za Za a Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm a Za Item code 41 54 61 60 71 86 106 151 175 226 21 34 40 37 45 56 70 95 112 152 11620 11621 11622 11623 11624 11625 11626 20406 20407 20408 Connection: Press-fit x press-fit. SS12S Street elbow r a Size Za c 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm a Za c Item code 42 45 52 60 73 87 106 150 280 217 21 25 30 37 45 56 71 96 216 142 54 67 62 70 81 96 113 164 318 236 11634 11635 11636 11637 11638 11639 11640 20409 20410 20411 Connection: Press-fit x male end for insertion into a fitting. SS13 Male elbow r a Size Za c 15mm 18mm 22mm 28mm 35mm 42mm 54mm x x x x x x x a Za c Item code 40 56 3/4" 45 1" 65 11/4" 52 11/2" 65 2" 90 20 36 25 42 26 35 55 28 37 38 44 51 58 60 11687 11688 11689 11690 11691 11692 11693 1/2" 1/2" Connection: Press-fit x BSP taper male thread. 32 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 SS14 Female elbow a Size 15mm 22mm 28mm 35mm x 1/2" x 3/4" x 1" x 11/4" a Za c Zc Item code 39 45 52 59 30 24 28 33 27 33 35 42 9 27 16 20 11682 11684 11685 11686 Za Zc c Connection: Press-fit x BSP parallel female thread. SS19S 30° bend Size 35mm 42mm 54mm a b Item code 214 272 326 80 99 134 11795 11796 11797 b a Connection: Press-fit x BSP parallel female thread. SS21 Obtuse elbow r Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm a Za Item code 32 37 36 41 48 56 85 100 112 138 12 17 15 18 22 26 50 43 49 60 11604 11605 11606 11607 11608 11609 11610 20400 20401 20402 Za a Za a Connection: Press-fit x press-fit. SS21S Obtuse street elbow Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm r a Za c Item code 32 37 36 41 48 56 67 100 107 142 16 17 15 27 28 43 32 121 42 64 40 48 43 52 53 66 73 115 130 156 11611 11612 11613 11614 11615 11616 11617 20403 20404 20405 c Za a Connection: Press-fit x male end for insertion into a fitting. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 33 Tee specification See page 73 European specification UK specification LBP 316 stainless steel press-fit jointing system SS24 Equal tee c Size Zc Za Za a a 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm a Za c Zc Item code 37 39 42 46 51 59 71 127 128 155 17 19 21 23 25 29 36 72 64 77 34 35 40 47 54 60 71 119 132 163 14 19 19 24 28 30 36 64 70 85 11735 11737 11740 11744 11749 11753 11758 20431 20432 20433 a Za c Zc Item code 39 41 42 46 46 46 50 51 50 51 59 59 59 71 71 71 71 126 126 126 126 126 128 128 128 128 128 128 155 19 20 21 23 23 23 24 24 24 25 29 29 29 36 36 36 36 75 75 75 75 75 64 64 64 64 64 64 77 35 36 38 42 42 45 45 44 47 49 50 53 57 56 59 64 68 71 74 78 84 91 78 81 85 91 97 129 87 15 16 18 22 22 24 25 24 26 26 29 30 31 35 36 38 38 50 51 52 54 56 57 58 59 61 62 72 66 11736 11738 11739 11741 11742 11743 11745 11746 11747 11748 11750 11751 11752 11754 11755 11756 11757 20434 20435 20436 20437 20438 20439 20440 20441 20442 20443 20444 20445 Connection: Press-fit on all ends. SS25 Tee, reduced branch c Zc Za a Za a Size UK European 18 x 18 x 15mm 22 x 22 x 15mm 22 x 22 x 18mm 28 x 28 x 15mm 28 x 28 x 18mm 28 x 28 x 22mm 35 x 35 x 15mm 35 x 35 x 18mm 35 x 35 x 22mm 35 x 35 x 28mm 42 x 42 x 22mm 42 x 42 x 28mm 42 x 42 x 35mm 54 x 54 x 22mm 54 x 54 x 28mm 54 x 54 x 35mm 54 x 54 x 42mm 76 x 76 x 22mm 76 x 76 x 28mm 76 x 76 x 35mm 76 x 76 x 42mm 76 x 76 x 54mm 89 x 89 x 22mm 89 x 89 x 28mm 89 x 89 x 35mm 89 x 89 x 42mm 89 x 89 x 54mm 89 x 89 x 76mm 108 x 108 x 22mm 18 x 15 x 18mm 22 x 15 x 22mm 22 x 18 x 22mm 28 x 15 x 28mm 28 x 18 x 28mm 28 x 22 x 28mm 35 x 15 x 35mm 35 x 18 x 35mm 35 x 22 x 35mm 35 x 28 x 35mm 42 x 22 x 42mm 42 x 28 x 42mm 42 x 35 x 42mm 54 x 22 x 54mm 54 x 28 x 54mm 54 x 35 x 54mm 54 x 42 x 54mm 76 x 22 x 76mm 76 x 28 x 76mm 76 x 35 x 76mm 76 x 42 x 76mm 76 x 54 x 76mm 89 x 22 x 89mm 89 x 28 x 89mm 89 x 35 x 89mm 89 x 42 x 89mm 89 x 54 x 89mm 89 x 76 x 89mm 108 x 22 x 108mm Connection: Press-fit on all ends. 34 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 SS25 Tee, reduced branch cont. c Size UK 108 108 108 108 108 108 Zc European x x x x x x 108 108 108 108 108 108 x 28mm x 35mm x 42mm x 54mm x 76mm x 89mm 108 108 108 108 108 108 x x x x x x 28 35 42 54 76 89 x x x x x x 108mm 108mm 108mm 108mm 108mm 108mm a Za c Zc Item code 155 155 155 155 155 155 77 77 77 77 77 77 90 94 100 106 140 138 67 68 70 71 85 74 20446 20447 20448 20449 20450 20451 Za Za a a Connection: Press-fit on all ends. SS30 Female branch tee c Size UK European 15 x 15 x 1/2" 18 x 18 x 1/2" 18 x 18 x 3/4" 22 x 22 x 1/2" 22 x 22 x 3/4" 28 x 28 x 1/2" 28 x 28 x 3/4" 35 x 35 x 1/2" 35 x 35 x 3/4" 42 x 42 x 1/2" 42 x 42 x 3/4" 54 x 54 x 1/2" 54 x 54 x 3/4" 54 x 54 x 2" 76 x 76 x 3/4" 76 x 76 x 2" 89 x 89 x 3/4" 89 x 89 x 2" 108 x 108 x 3/4" 108 x 108 x 2" 15 x 1/2" x 15 18 x 1/2" x 18 18 x 3/4" x 18 22 x 1/2" x 22 22 x 3/4" x 22 28 x 1/2" x 28 28 x 3/4" x 28 35 x 1/2" x 35 35 x 3/4" x 35 42 x 1/2" x 42 42 x 3/4" x 42 54 x 1/2" x 54 54 x 3/4" x 54 54 x 2" x 54 76 x 3/4" x 76 76 x 2" x 76 89 x 3/4" x 89 89 x 2" x 89 108 x 3/4" x 108 108 x 2" x 108 Zc a Za c Zc Item code 37 39 39 41 42 46 46 50 50 59 59 69 71 72 127 127 128 128 155 155 17 19 19 20 21 23 23 24 24 29 29 34 36 37 74 74 64 64 77 77 37 38 43 41 41 38 45 47 48 46 51 54 52 64 69 89 76 97 85 106 22 23 26 26 25 23 29 32 32 31 35 39 42 45 53 63 60 71 69 80 11759 11760 11761 11762 11763 11765 11766 11767 11768 11769 11770 11771 11773 11772 20452 20453 20454 20455 20456 20457 Za a Za a Connection: Press-fit x BSP parallel female branch. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 35 LBP 316 stainless steel press-fit jointing system SS61 Stop end Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm a a Item code 37 23 41 26 30 37 41 98 100 126 11701 11702 11703 11704 11705 11706 11707 20418 20419 20420 Connection: Press-fit, for use on stainless steel tube. SS69 Straight male union connector Size Za a 15mm 18mm 22mm 28mm 35mm 42mm 54mm x x x x x x x 1/2" 1/2" 3/4" 1" 11/4" 11/2" 2" a Za Item code 62 62 69 73 78 85 100 42 42 48 50 52 55 65 11774 11776 11779 11781 11782 11783 11784 Connection: Press-fit x BSP taper male thread. SS69F Straight female union connector Size Za a 15mm 18mm 22mm 28mm 35mm 42mm 54mm x x x x x x x 1/2" 1/2" 3/4" 1" 11/4" 11/2" 2" a Za Item code 57 78 63 65 73 82 91 22 42 26 23 25 30 30 11785 11787 11789 11791 11792 11793 11794 Connection: Press-fit x BSP parallel female thread. 36 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts LBP carbon steel press-fit jointing system 2 SC640 Galvanised carbon steel system tube Size Finish 15mm x 1.2mm x 3m 18mm x 1.2mm x 3m 22mm x 1.5mm x 3m 28mm x 1.5mm x 3m 35mm x 1.5mm x 3m 42mm x 1.5mm x 3m 54mm x 1.5mm x 3m 67mm x 1.5mm x 3m 76mm x 2.0mm x 3m 89mm x 2.0mm x 3m 108mm x 2mm x 3m 15mm x 1.2mm x 6m 18mm x 1.2mm x 6m 22mm x 1.5mm x 6m 28mm x 1.5mm x 6m 35mm x 1.5mm x 6m 42mm x 1.5mm x 6m 54mm x 1.5mm x 6m 67mm x 1.5mm x 6m 76mm x 2.0mm x 6m 89mm x 2.0mm x 6m 108mm x 2.0mm x 6m Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised Galvanised carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon carbon Item code steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel steel 45080 45081 45082 45083 45084 45085 45086 45090 45087 45088 45089 25080 25081 25082 25083 25084 25085 25086 25090 25087 25088 25089 Suitable for: XPress Carbon press fittings SC660 Plastic coated galvanised carbon steel system tube Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm Finish x x x x x x x 2.2mm 2.2mm 2.5mm 2.5mm 2.5mm 2.5mm 2.5mm x x x x x x x 6m 6m 6m 6m 6m 6m 6m Plastic Plastic Plastic Plastic Plastic Plastic Plastic coated coated coated coated coated coated coated carbon carbon carbon carbon carbon carbon carbon Item code steel steel steel steel steel steel steel 25060 25061 25062 25063 25064 25065 25066 Suitable for: XPress Carbon press fittings 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 37 LBP carbon steel press-fit jointing system SC1FMF Composite flange a g Za Size (21/2") (21/2") 67 x DN65 PN16 PN16 76 x DN65 89 x DN80 (3") PN16 108 x DN65 (4") PN16 d e f a Za d e f g Holes Item code 79 126 143 168 29 74 83 79 55 70 - 145 145 160 180 185 185 200 220 18 18 18 18 4 4 8 8 20685 20659 20660 20661 Connection: Press-fit x metric flange. Female press-fit socket with carbon steel flange. Outer flange to BS 4504, type 133, PN16 rated. SC1 Straight coupling Size Za a 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm a Za Item code 53 53 55 59 65 76 86 120 141 160 193 13 13 13 13 13 16 16 16 31 35 46 20136 20137 20138 20139 20140 20141 20142 20662 20620 20621 20622 Connection: Press-fit x press-fit. SC1S Slip – Straight coupling slip pattern Size Za a 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm a Za Item code 80 80 84 91 102 120 140 120 230 255 310 25 25 25 30 30 40 40 20 60 70 80 20144 20145 20146 20147 20148 20149 20150 20663 20623 20624 20625 Connection: Press-fit x press-fit (without tube stop). 38 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Leak Before Press (LBP) technology identifies joints that have not been pressed correctly in sizes 15mm-54mm Designed for vented and unvented closed circuit heating and chilled water applications Heat-free jointing provides time and cost saving benefits to contractors/installers. 2 SC2 Straight female connector Size 15mm 18mm 18mm 22mm 28mm 1/2" 1/2" x x x 3/4" x 3/4" x 1" a Za Item code 41 40 43 43 49 6 5 6 6 3 20237 20238 20239 20240 20241 Za a Connection: Press-fit x BSP parallel female thread. SC3 Straight male connector Size 15mm 15mm 18mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm x x x x x x x x x x a Z Item code 35 39 1/2" 39 3/4" 40 3/4" 44 1" 48 11/4" 55 11/2" 59 2" 69 1 / 2 2" 83 15 19 19 20 23 25 29 29 34 33 20227 20228 20229 20230 20231 20232 20233 20234 20235 20664 3/8" 1/2" Za a Connection: Press-fit x BSP taper male thread. SC6 Reducer Size 18 22 22 28 28 28 35 35 42 54 54 54 54 67 67 67 67 76 x x x x x x x x x x x x x x x x x x 15mm 15mm 18mm 15mm 18mm 22mm 22mm 28mm 35mm 22mm 28mm 35mm 42mm 28mm 35mm 42mm 54mm 54mm a Za Item code 55 58 59 65 63 63 69 70 78 98 90 90 96 142 142 142 138 143 35 38 39 45 43 42 48 47 52 77 67 64 66 119 116 112 103 106 20213 20215 20216 20217 20218 20219 20220 20221 20222 20223 20224 20226 20225 20665 20666 20667 20668 20639 Za a Connection: Large male end for insertion into a fitting x press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 39 LBP carbon steel press-fit jointing system SC6 Reducer cont. Size 76 x 67mm 89 x 54mm 89 x 67mm 89 x 76mm 108 x 67mm 108 x 76mm 108 x 89mm Za a a Za Item code 158 161 170 157 208 199 194 108 125 118 102 158 144 133 20669 20640 20670 20641 20671 20642 20643 Connection: Large male end for insertion into a fitting x press-fit. SC12 Elbow r a Size Za Za a 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm a Za r Item code 41 45 51 60 71 86 105 165 151 174 214 21 25 30 37 45 56 70 115 96 114 137 21 25 30 37 45 56 70 80 – – – 20155 20156 20157 20158 20159 20160 20161 20672 20626 20627 20628 Connection: Press-fit x press-fit. SC12S Street elbow r a Size Za c 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm a Za c r Item code 41 45 51 60 71 86 105 165 151 173 214 21 25 30 37 45 56 70 115 96 110 137 48 51 58 66 77 93 111 172 167 188 235 21 25 30 37 45 56 70 80 - 20163 20164 20165 20166 20167 20168 20169 20673 20629 20630 20631 Connection: Press-fit x male end for insertion into a fitting. 40 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 SC13 Male elbow Size 15mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm a x x x x x x x x 3/8" 1/2" 41 41 1/2" 45 3/4" 51 1" 60 11/4" 71 11/2" 86 2" 105 Za c Item code 21 21 25 30 37 45 56 70 45 50 58 62 75 86 96 117 20198 20199 20200 20201 20202 20206 20204 20205 r a Za c Connection: Press-fit x male BSP taper thread. SC21 Obtuse elbow Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm r a Za Item code 31 32 35 40 46 56 67 119 99 113 140 11 12 14 17 20 26 32 69 47 53 63 20170 20171 20172 20173 20174 20175 20176 20674 20632 20633 20634 Za a Za a Connection: Press-fit x press-fit. SC21S Obtuse street elbow Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm r a Za c Item code 31 32 35 40 46 56 67 119 99 109 139 11 12 14 17 20 26 32 69 47 46 65 38 38 42 46 51 63 73 126 115 128 160 20177 20178 20179 20180 20181 20182 20183 20675 20635 20636 20637 c Za a Connection: Press-fit x male end for insertion into a fitting. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 41 Tee specification See page 73 European specification UK specification LBP Carbon steel press-fit jointing system d SC22S Partial crossover e Size 15mm 18mm 22mm 28mm c a a c d e Item code 155 167 177 215 54 60 65 75 45 48 54 64 31 34 37 43 20193 20194 20195 20196 Connection: Both ends male for insertion into a fitting. SC24 Equal tee Size c Zc Za 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm Za a a a Za c Zc Item code 35 37 40 45 51 60 71 99 115 125 155 15 17 19 22 25 30 36 49 60 65 79 44 46 49 54 60 67 78 101 111 134 153 24 26 28 31 34 37 43 51 56 72 77 20249 20250 20251 20252 20253 20254 20255 20676 20644 20645 20646 Connection: Press-fit on all ends. SC25 Tee, reduced branch c Size UK Zc Za a Za a 18 22 22 28 28 28 35 35 35 35 42 42 42 54 54 x x x x x x x x x x x x x x x European 18 22 22 28 28 28 35 35 35 35 42 42 42 54 54 x x x x x x x x x x x x x x x 15mm 15mm 18mm 15mm 18mm 22mm 15mm 18mm 22mm 28mm 22mm 28mm 35mm 22mm 28mm 18 22 22 28 28 28 35 35 35 35 42 42 42 54 54 x x x x x x x x x x x x x x x 15 15 18 15 18 22 15 18 22 28 22 28 35 22 28 x x x x x x x x x x x x x x x 18mm 22mm 22mm 28mm 28mm 28mm 35mm 35mm 35mm 35mm 42mm 42mm 42mm 54mm 54mm a Za c Zc Item code 37 40 40 45 45 45 51 51 51 51 60 60 60 71 71 17 19 19 22 22 22 25 25 25 25 30 30 30 36 36 46 48 48 51 51 52 54 54 55 57 58 60 63 64 66 26 28 28 31 31 31 34 34 34 34 37 37 37 43 43 20258 20260 20261 20262 20263 20264 20265 20266 20267 20268 20269 20270 20271 20272 20273 Connection: Press-fit on all ends. 42 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 SC25 Tee, reduced branch cont. c Size UK European 54 x 54 x 35mm 54 x 54 x 42mm 67 x 67 x 28mm 67 x 67 x 35mm 67 x 67 x 42mm 67 x 67 x 54mm 76 x 76 x 22mm 76 x 76 x 28mm 76 x 76 x 35mm 76 x 76 x 42mm 76 x 76 x 54mm 76 x 76 x 67mm 89 x 89 x 22mm 89 x 89 x 28mm 89 x 89 x 35mm 89 x 89 x 42mm 89 x 89 x 54mm 89 x 89 x 67mm 89 x 89 x 76mm 108 x 108 x 22mm 108 x 108 x 28mm 108 x 108 x 35mm 108 x 108 x 42mm 108 x 108 x 54mm 108 x 108 x 76mm 108 x 108 x 89mm 54 x 35 x 54mm 54 x 42 x 54mm 67 x 28 x 67mm 67 x 35 x 67mm 67 x 42 x 67mm 67 x 54 x 67mm 76 x 22 x 76mm 76 x 28 x 76mm 76 x 35 x 76mm 76 x 42 x 76mm 76 x 54 x 76mm 76 x 67 x 76mm 89 x 22 x 89mm 89 x 28 x 89mm 89 x 35 x 89mm 89 x 42 x 89mm 89 x 54 x 89mm 89 x 67 x 89mm 89 x 76 x 89mm 108 x 22 x 108mm 108 x 28 x 108mm 108 x 35 x 108mm 108 x 42 x 108mm 108 x 54 x 108mm 108 x 76 x 108mm 108 x 89 x 108mm Zc a Za c Zc Item code 71 71 99 99 99 99 126 126 126 126 115 126 126 125 126 125 126 128 129 155 155 155 155 155 155 155 36 36 49 49 49 49 70 70 70 70 60 70 63 60 63 60 63 63 68 77 77 77 77 77 77 80 69 73 70 74 80 83 71 74 80 84 84 105 79 82 86 91 99 112 117 87 90 94 100 106 133 140 43 43 46 47 48 48 48 45 53 52 46 55 50 51 58 59 61 62 62 64 66 67 68 68 78 79 20274 20275 20677 20678 20679 20680 20686 20687 20688 20689 20647 20681 20690 20691 20692 20693 20694 20682 20648 20695 20696 20697 20698 20699 20700 20649 Za Za a a Connection: Press-fit on all ends. SC28 Tee, both ends reduced c Size UK European a Za c Zc Item code 15 x 15 x 18mm 15 x 15 x 22mm 22 x 22 x 28mm 15 x 18 x 15mm 15 x 22 x 15mm 22 x 28 x 22mm 35 33 40 15 15 18 44 39 46 24 18 21 20709 20710 20712 Zc Za a Za a Connection: Press-fit on all ends. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 43 Tee specification See page 73 European specification UK specification LBP Carbon steel press-fit jointing system SC30 Female branch tee c Size UK Zc Za a Za a European 1/2" 1/2" 15 x 15mm x 18 x 18mm x 22 x 22mm x 1/2" 28 x 28mm x 1/2" 35 x 35mm x 1/2" 42 x 42mm x 1/2" 54 x 54mm x 1/2" 67 x 67mm x 3/4" 76 x 76mm x 3/4" 89 x 89mm x 3/4" 108 x 108mm x 3/4" 1/2" 1/2" 15 x x 15mm 18 x x 18mm 22 x 1/2" x 22mm 28 x 1/2" x 28mm 35 x 1/2" x 35mm 42 x 1/2" x 42mm 54 x 1/2" x 54mm 67 x 3/4" x 67mm 76 x 3/4" x 76mm 89 x 3/4" x 89mm 108 x 3/4" x 108mm a Za c Zc Item code 35 37 40 45 51 60 71 99 115 129 155 15 17 19 22 25 30 36 49 60 67 79 36 37 39 42 45 48 54 65 71 75 86 16 17 20 23 27 30 35 47 39 55 68 20281 20282 20283 20284 20285 20286 20287 20683 20650 20651 20652 Connection: Press-fit x BSP parallel female branch. SC61 Stop end a Size a Za Item code 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm 26 26 29 32 34 43 52 84 71 80 98 6 6 8 9 8 13 17 34 16 19 21 20295 20296 20297 20298 20299 20300 20301 20684 20656 20657 20658 Connection: Press-fit, for use on carbon steel tube. 44 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 SC69 Straight male union connector Size 15mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x 1/2" 3/4" 1/2" 3/4" 1" 11/4" 11/2" 2" a Za Item code 64 86 64 70 75 82 88 100 44 65 44 49 52 56 58 65 20302 20303 20304 20307 20309 20310 20311 20312 Za a Connection: Press-fit x BSP taper male thread. SC69F Straight female union connector Size 15mm 15mm 18mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x 1/2" 3/4" 1/2" 3/4" 1" 11/4" 11/2" 2" a Za Item code 59 80 59 63 65 76 83 93 20 44 20 22 19 25 28 27 20313 20314 20315 20317 20319 20320 20321 20322 Za a Connection: Press-fit x BSP parallel female thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 45 Copper press-fit fittings for gas services SG1FMF/7510 Composite flange a g Za Size (21/2") 67 x DN65 PN16 76 x DN80 (3") PN16 108 x DN100 (4") PN16 d e f a Za d e f g 103 103 126 53 53 59 100 115 158 145 160 180 185 200 220 18 18 18 Holes Item code 4 8 8 39281 39282 39284 Connection: Press-fit x metric flange. Female press-fit socket with carbon steel flange. Outer flange to BS 4504, type 133, PN16 rated. SG1FMM/7520 Composite flange a g d e f Size (21/2") 67 x DN65 PN16 76 x DN80 (3") PN16 108 x DN100 (4") PN16 a d e f g Holes Item code 112 113 141 100 115 158 145 160 180 185 200 220 18 18 18 4 8 8 39395 39396 39398 Connection: Press-fit x metric flange. Female press-fit socket with carbon steel flange. Outer flange to BS 4504, type 133, PN16 rated. SG1/G7270 Straight coupling Size Z a 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm a Z Item code 43 44 46 50 62 71 83 110 110 205 3 4 4 4 6 7 9 10 10 71 39700 39699 39701 39702 39703 39704 39705 39302 39303 39305 Connection: Press-fit x press-fit. 46 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Designed for internal and external above ground 2nd and 3rd family gas services - sizes 15mm-108mm Designed specifically for use with copper tube to BS EN 1057 Heat-free jointing provides time and cost saving benefits to contractors/installers. 2 SG1S/G7270SG Slip – Straight coupling slip pattern Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm a Z max. Item code 80 80 84 91 99 119 141 110 110 131 40 40 42 45 50 60 70 10 10 9 39710 39709 39711 39712 39713 39714 39715 39307 39308 39310 Z a Connection: Press-fit x press-fit (without tube stop). S SG2/G6270G Straight female connector Size 15mm 15mm 18mm 18mm 22mm 22mm 28mm 35mm 42mm 54mm x x x x x x x x x x a S Za Item code 38 39 1/2" 37 3/4" 39 1/2" 37 3/4" 39 1" 45 11/4" 50 11/2" 54 2" 63 25 30 25 30 30 30 37 46 53 65 3 3 2 3 1 2 2 2 2 2 39720 39721 39716 39717 39722 39723 39724 39725 39726 39727 1/2" 3/4" Za a Connection: Press-fit x BSP parallel female thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 47 Copper press-fit fittings for gas services S SG3/G6243G Straight male connector Size Za a 1/2" 3/4" 15mm x 15mm x 18mm x 1/2" 18mm x 3/4" 22mm x 1/2" 22mm x 3/4" 22mm x 1" 28mm x 3/4" 28mm x 1" 28mm x 11/4" 35mm x 1" 35mm x 11/4" 42mm x 11/4" 42mm x 11/2" 54mm x 2" 67mm x 21/2" 76mm x 3" 108mm x 4" a S Za Item code 37 39 37 39 38 40 42 43 44 48 48 50 58 58 63 93 110 132 21 25 25 25 30 30 32 36 36 40 41 41 51 51 63 80 94 117 17 19 17 19 17 21 21 20 21 25 22 24 28 28 28 50 59 50 39730 39731 39728 39729 39732 39733 39734 39737 39735 39736 39738 39739 39741 39740 39742 39311 39313 39315 Connection: Press-fit x BSP taper male thread. SG6/G7243 Reducer Size Za a 18 22 22 28 28 28 35 35 42 42 42 54 54 54 67 67 67 67 76 76 x x x x x x x x x x x x x x x x x x x x 15mm 15mm 18mm 15mm 18mm 22mm 22mm 28mm 22mm 28mm 35mm 28mm 35mm 42mm 28mm 35mm 42mm 54mm 35mm 42mm a Za Item code 47 54 48 62 59 55 68 66 76 73 75 89 90 90 109 109 110 112 113 113 25 34 26 42 37 34 47 44 55 48 48 67 63 57 86 83 80 77 87 86 39761 39750 39762 39751 39763 39752 39753 39754 39755 39756 39757 39760 39758 39759 39319 39320 39321 39322 39323 39324 Connection: Larger male end for insertion into a fitting x press-fit. 48 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 SG6/G7243 Reducer cont. Size 76 x 54mm 76 x 67mm 108 x 42mm 108 x 54mm 108 x 67mm 108 x 76mm a Za Item code 116 126 153 156 166 162 81 78 124 120 116 112 39325 39327 39334 39335 39337 39338 Za a Connection: Larger male end for insertion into a fitting x press-fit. SG11/G6330 Union coupling Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm S a Za S S1 Item code 61 67 66 75 82 97 103 21 27 24 29 30 37 33 34 41 41 48 58 65 80 28 36 36 41 50 55 70 39770 39906 39771 39772 39773 39774 39775 S1 Za a Connection: Press-fit x press-fit. SG12/G7002A Elbow Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm a Za r Item code 38 42 47 57 68 80 100 132 142 201 18 22 26 34 42 50 65 87 92 135 18 22 26 34 42 50 65 80 90 161 39780 39779 39781 39782 39783 39784 39785 39341 39342 39344 r a Za Za a Connection: Press-fit x press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 49 Copper press-fit fittings for gas services SG12S/G7001A Street elbow r a Za c Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm a c Za r Item code 36 42 47 58 69 81 100 130 147 206 50 53 58 64 82 101 120 175 190 259 16 22 27 34 44 52 66 78 98 141 18 22 26 34 42 50 65 80 90 161 39790 39789 39791 39792 39793 39794 39795 39346 39347 39349 Connection: Press-fit x male end for insertion into a fitting. SG13/G6092G Male elbow c Size Za a 15mm 18mm 18mm 22mm 28mm 35mm 42mm 54mm a x x x x x x x x 1/2" 1/2" 37 64 3/4" 60 3/4" 48 1" 57 11/4" 80 11/2" 104 2" 118 c Za Item code 67 34 37 79 88 59 57 80 18 35 40 27 34 54 74 83 39800 39806 39807 39801 39802 39803 39804 39805 Connection: Press-fit x BSP taper male thread. SG14/G6090G Female elbow c Size Zc Za a 15mm 15mm 18mm 18mm 22mm 22mm 22mm 28mm 35mm 42mm 54mm a x x x x x x x x x x x 1/2" 3/4" 55 63 1/2" 55 3/4" 61 1/2" 56 3/4" 62 1" 66 1" 73 11/4" 83 11/2" 88 2" 104 c Za Zc Item code 26 29 25 29 25 29 38 37 43 46 55 35 43 34 41 35 25 45 50 57 59 69 12 22 14 22 13 14 21 20 23 27 33 39810 39811 39808 39809 39813 39814 39812 39815 39816 39817 39818 Connection: Press-fit x parallel female thread. 50 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 SG15/G6471G Backplate elbow c Size 15mm x 18mm x 22mm x 1/2" 1/2" 3/4" a d c Za Zc Item code 51 51 61 38 38 48 22 22 31 31 31 40 10 10 17 39820 39819 39821 d Zc Za a Connection: Press-fit x BSP parallel female thread. SG21/G7041 Obtuse elbow Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm r a Za r Item code 28 29 33 41 47 57 68 85 91 125 8 9 14 19 22 28 32 35 45 59 18 22 26 34 42 50 65 - 39825 39823 39826 39827 39828 39829 39830 39351 39352 39354 Za a Za a Connection: Press-fit x press-fit. SG21S/G7040 Obtuse street elbow Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm r a c Za r Item code 28 29 32 37 43 51 62 85 95 127 37 39 44 47 58 71 82 88 146 184 8 9 11 14 17 21 27 35 35 60 18 22 26 34 42 50 65 - 39835 39833 39836 39837 39838 39839 39840 39356 39357 39359 c Za a Connection: Press-fit x male end for insertion into a fitting. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 51 Tee specification See page 73 European specification UK specification Copper press-fit fittings for gas services SG22/G7086 Street crossover d Size e 15mm 18mm 22mm c Za a a c d e Za Order code 110 120 135 41 45 50 46 49 55 26 27 28 90 100 114 39841 39842 39843 Connection: Press-fit x male end for insertion into a fitting. d SG22S/7087 Full crossover e Size 15mm 18mm 22mm c a a c d e Order code 157 166 178 56 60 65 46 49 55 30 31 33 38438 38434 38439 Connection: Both ends male for insertion into fitting. SG23/G7085 Crossover Size c 15mm 18mm 22mm Za a a Za c Order code 140 151 169 100 111 127 26 27 28 39844 39845 39846 Connection: Press-fit x press-fit. SG24/G7130 Equal tee c Size Zc Za a Za a 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm a c Za Zc Item code 32 34 37 42 50 57 69 95 101 159 32 34 37 42 50 57 78 107 114 159 12 14 16 19 24 27 34 45 50 92 12 14 16 19 24 27 43 58 64 92 39850 39847 39851 39852 39853 39854 39855 39361 39362 39364 Connection: Press-fit on all ends. 52 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 SG25 Tee, reduced branch c Size UK European 18 x 18 x 15mm 22 x 22 x 15mm 22 x 22 x 18mm 28 x 28 x 15mm 28 x 28 x 18mm 28 x 28 x 22mm 35 x 35 x 22mm 35 x 35 x 28mm 42 x 42 x 22mm 42 x 42 x 28mm 42 x 42 x 35mm 54 x 54 x 22mm 54 x 54 x 42mm 67 x 67 x 28mm 67 x 67 x 35mm 67 x 67 x 42mm 67 x 67 x 54mm 76 x 76 x 22mm 76 x 76 x 28mm 76 x 76 x 35mm 76 x 76 x 42mm 76 x 76 x 54mm 108 x 108 x 54mm 108 x 108 x 67mm 108 x 108 x 76mm 18 x 15 x 18mm 22 x 15 x 22mm 22 x 18 x 22mm 28 x 15 x 28mm 28 x 18 x 28mm 28 x 22 x 28mm 35 x 22 x 35mm 35 x 28 x 35mm 42 x 22 x 42mm 42 x 28 x 42mm 42 x 35 x 42mm 54 x 22 x 54mm 54 x 42 x 54mm 67 x 28 x 67mm 67 x 35 x 67mm 67 x 42 x 67mm 67 x 54 x 67mm 76 x 22 x 76mm 76 x 28 x 76mm 76 x 35 x 76mm 76 x 42 x 76mm 76 x 54 x 76mm 108 x 54 x 108mm 108 x 67 x 108mm 108 x 76 x 108mm Zc a c Za Zc Item code 34 37 37 42 42 42 45 50 50 56 56 60 69 76 80 82 88 73 77 80 103 108 136 117 140 35 38 38 41 41 41 44 44 48 49 50 54 64 67 70 76 78 73 73 78 106 104 119 136 141 14 16 16 19 19 19 19 24 20 26 27 25 34 26 29 32 47 22 26 30 55 60 77 46 73 15 18 18 21 21 20 23 21 27 26 35 33 34 43 43 41 43 50 50 53 70 72 86 91 93 39856 39860 39868 39861 39857 39862 39863 39864 39869 39865 39866 39871 39867 39368 39369 39370 39371 39372 39373 39374 39375 39376 39382 39383 39384 Za Za a a Connection: Press-fit on all ends. SG26/G7130 Tee, one end reduced Size UK c Zc European 22 x 15 x 22mm 22 x 22 x 15mm a c d Za Zc Zd Item code 37 37 46 16 16 26 39870 Za Zd a d Connection: Press-fit on all ends. SG27/G7130 Tee, one end and branch reduced Size UK c Zc European 22 x 15 x 15mm 22 x 15 x 15mm a c d Za Zc Zd Item code 37 38 43 16 18 23 39875 Za a Zd d Connection: Press-fit on all ends. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 53 Tee specification See page 73 European specification UK specification Copper press-fit fittings for gas services SG30/G6130G Female branch tee c Zc Za Size UK Za a a European 1/2" 1/2" 15 x 15mm x 18 x 18mm x 22 x 22mm x 1/2" 22 x 22mm x 3/4" 28 x 28mm x 1/2" 28 x 28mm x 3/4" 35 x 35mm x 1/2" 35 x 35mm x 1" 42 x 42mm x 1/2" 54 x 54mm x 1/2" 76 x 76mm x 1/2" 108 x 108mm x 1/2" 1/2" 1/2" 15 x x 15mm 18 x x 18mm 22 x 1/2" x 22mm 22 x 3/4" x 22mm 28 x 1/2" x 28mm 28 x 3/4" x 28mm 35 x 1/2" x 35mm 35 x 1" x 35mm 42 x 1/2" x 42mm 54 x 1/2" x 54mm 76 x 1/2" x 76mm 108 x 1/2" x 108mm a c Za Zc Order code 32 34 37 37 42 42 45 50 50 60 65 82 59 62 65 67 68 69 72 34 72 79 48 65 12 14 16 16 19 19 16 24 19 26 15 15 44 47 50 51 53 52 63 19 61 70 30 53 39890 39891 39892 39893 39894 39895 39896 39897 39898 39899 39386 39388 Connection: Press-fit x BSP parallel female branch. SG61/G7301 Stop end a Size a Item code 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm 20 20 21 23 26 30 35 50 50 67 39880 39878 39881 39882 39883 39884 39885 39390 39391 39393 Connection: Press-fit, for use on copper tube. S SG68FF/G6360 Union Size Za a 7/8" 11/8" 15mm x 22mm x 28mm x 13/8" a Za S Order code 29 34 41 9 13 18 34 41 48 39910 39911 39912 Connection: Press-fit x female union end. 54 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Stainless steel press-fit fittings for gas services 2 SSG1 Straight coupling Size a Za Item code 15mm 22mm 28mm 35mm 42mm 54mm 52 52 57 62 74 83 12 10 12 9 15 16 11800 11802 11803 11804 11805 11806 Za a Connection: Press-fit x press-fit. SSG1S Straight coupling slip pattern Size 15mm 22mm 28mm 35mm 42mm 54mm a Za Item code 80 84 89 99 121 138 34 25 30 30 47 40 11808 11810 11811 11812 11813 11814 Za a Connection: Press-fit x press-fit (without tube stop). SSG2 Straight female connector Size 15mm 22mm 22mm 28mm 35mm 42mm 54mm x x x x x x x a Za Item code 38 37 3/4" 40 1" 45 11/4" 50 11/2" 54 2" 63 8 5 16 8 24 10 11 11928 11930 11931 11933 11934 11936 11937 1/2" 1/2" Za a Connection: Press-fit x BSP parallel female thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 55 Stainless steel press-fit fittings for gas services SSG3 Straight male connector Size Za a 15mm 22mm 28mm 35mm 42mm 54mm x x x x x x a Za Item code 38 44 1" 48 11/4" 55 11/2" 60 2" 69 18 22 25 29 30 34 11914 11917 11919 11920 11923 11924 1/2" 3/4" Connection: Press-fit x BSP taper male thread. SSG6 Reducer Size 22 28 28 35 35 42 42 54 54 54 Za a x x x x x x x x x x 15mm 15mm 22mm 22mm 28mm 28mm 35mm 28mm 35mm 42mm a Za Item code 60 66 62 69 68 78 80 96 96 96 40 47 41 48 44 55 54 73 65 64 11849 11851 11853 11854 11855 11856 11857 11858 11859 11860 Connection: Larger male end for insertion into a fitting x press-fit. SSG12 Elbow r a Za Za a Size 15mm 22mm 28mm 35mm 42mm 54mm a Za Item code 41 61 60 71 86 106 21 40 37 45 56 70 11816 11818 11819 11820 11821 11822 Connection: Press-fit x press-fit. 56 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Designed for use on above ground 2nd and 3rd family gas services Designed to suit applications where high levels of hydrogen sulphide lead to dust problems in copper pipelines Designed for use with XPress stainless steel system tube. 2 SSG12S Street elbow Size 15mm 22mm 28mm 35mm 42mm 54mm a Za c Item code 42 52 60 73 87 106 21 30 37 45 56 71 54 62 70 81 96 113 11824 11826 11827 11828 11829 11830 r a Za c Connection: Press-fit x male end for insertion into a fitting. SSG13 Male elbow Size 15mm 22mm 28mm 35mm x 1/2" x 3/4" x 1" x 11/4" a Za c Item code 40 45 65 52 20 25 42 26 28 38 44 51 11940 11942 11943 11944 r a Za c Connection: Press-fit x BSP taper male thread. SSG14 Female elbow Size 15mm 22mm 28mm 35mm 1/2" 3/4" x x x 1" x 11/4" a Za c Zc Item code 39 45 52 59 30 24 28 33 27 33 35 42 9 27 16 20 11950 11952 11953 11954 a Za Zc c Connection: Press-fit x BSP parallel female thread. SSG15 Backplate elbow a Size 15mm x 22mm x 1/2" 3/4" a d Za Item code 49 53 43 51 29 32 11957 11959 Za d Connection: Press-fit x BSP parallel female thread. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 57 Tee specification See page 73 European specification UK specification Stainless steel press-fit fittings for gas services SSG21 Obtuse elbow r Za a Za a Size a Za Item code 15mm 22mm 28mm 35mm 42mm 54mm 32 36 41 48 56 85 12 15 18 22 26 50 11832 11834 11835 11836 11837 11838 Connection: Press-fit x press-fit. SSG21S Obtuse street elbow r c Za a Size a Za c Item code 15mm 22mm 28mm 35mm 42mm 54mm 32 36 41 48 56 67 16 15 27 28 43 32 40 43 52 53 66 73 11840 11842 11843 11844 11845 11846 Connection: Press-fit x male end for insertion into a fitting. SSG24 Equal tee c Zc Za a Za a Size a Za c Zc Item code 15mm 22mm 28mm 35mm 42mm 54mm 37 42 46 51 59 71 17 21 23 25 29 36 34 40 47 54 60 71 14 19 24 28 30 36 11865 11867 11868 11869 11870 11871 Connection: Press-fit on all ends. 58 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 Tee, reduced branch SSG25 Reduced branch tee c Size UK 22 28 28 35 35 35 42 42 42 54 54 54 54 x x x x x x x x x x x x x Zc European 22 28 28 35 35 35 42 42 42 54 54 54 54 x x x x x x x x x x x x x 15mm 15mm 22mm 15mm 22mm 28mm 22mm 28mm 35mm 22mm 28mm 35mm 42mm 22 28 28 35 35 35 42 42 42 54 54 54 54 x x x x x x x x x x x x x 15 15 22 15 22 28 22 28 35 22 28 35 42 x x x x x x x x x x x x x 22mm 28mm 28mm 35mm 35mm 35mm 42mm 42mm 42mm 54mm 54mm 54mm 54mm a Za c Zc Item code 41 46 46 50 50 51 59 59 59 71 71 71 71 20 23 23 24 24 25 29 29 29 36 36 36 36 36 42 45 45 47 49 50 53 57 56 59 64 68 16 22 24 25 26 26 29 30 31 35 36 38 38 11873 11875 11877 11878 11880 11881 11882 11883 11884 11885 11886 11887 11888 Za Za a a Connection: Press-fit on all ends. SSG30 Female branch tee c Size UK 15 22 22 28 28 35 35 42 54 54 54 x x x x x x x x x x x Zc European 15mm 22mm 22mm 28mm 28mm 35mm 35mm 42mm 54mm 54mm 54mm x 1/2" x 1/2" x 3/4" x 1/2" x 3/4" x 1/2" x 3/4" x 1/2" x 1/2" x 3/4" x 2" 15 22 22 28 28 35 35 42 54 54 54 x 1/2" x 15mm x 1/2" x 22mm x 3/4" x 22mm x 1/2" x 28mm x 3/4" x 28mm x 1/2" x 35mm x 3/4" x 35mm x 1/2" x 42mm x 1/2" x 54mm x 3/4" x 54mm x 2" x 54mm a Za c Zc Item code 37 41 42 46 46 50 50 59 69 71 72 17 20 21 23 23 24 24 29 34 36 37 37 41 41 38 45 47 48 46 54 52 64 22 26 25 23 29 32 32 31 39 42 45 11900 11903 11904 11905 11906 11907 11908 11909 11910 11911 11912 Za a Za a Connection: Press-fit x BSP parallel female branch. SSG61 Stop end Size a Item code 15mm 22mm 28mm 35mm 42mm 54mm 37 41 26 30 37 41 11980 11982 11983 11984 11985 11986 a Connection: Press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 59 LBP copper press-fit jointing system for solar SR1/7270 Straight coupling Z L Size L Z Item code 15mm 22mm 28mm 35mm 42mm 54mm 43 46 50 62 71 83 3 4 4 6 7 9 38010R 38020R 38030R 38032R 38034R 38035R Connection: Press-fit x press-fit. SR1S/7270S Slip – Straight coupling slip pattern Size 15mm 22mm 28mm 35mm 42mm 54mm Z L L Z Item code 80 84 91 99 119 141 40 42 45 50 60 70 38044R 38045R 38046R 38047R 38048R 38049R Connection: Press-fit x press-fit (without tube stop). S SR2/6270G Straight female connector Size 15mm 22mm 28mm 35mm 42mm 54mm Z L x x x x x x 1/2" 3/4" 1" 11/4" 11/2" 2" L S Z Item code 38 39 45 50 54 63 25 30 37 46 53 65 3 2 2 1 2 2 38090R 38092R 38093R 38094R 38095R 38096R Connection: Press-fit x BSP parallel female thread. S SR3/6243G Straight male connector Size Z L 15mm 22mm 28mm 35mm 42mm 54mm x x x x x x 1/2" 3/4" 1" 11/4" 11/2" 2" L S Z Item code 37 40 44 50 58 63 21 30 36 41 51 63 17 21 21 24 28 28 38114R 38116R 38118R 38119R 38120R 38121R Connection: Press-fit x BSP taper male thread. 60 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Leak Before Press (LBP) technology identifies joints that have not been pressed correctly (15mm-54mm) Designed for solar installations where extreme temperatures operate as low as -35ºC to a maximum 200ºC Heat-free jointing provides time and cost saving benefits to contractors/installers. 2 SR6/7243 Reducer Size 22 28 28 35 35 42 42 42 54 54 54 x x x x x x x x x x x 15mm 15mm 22mm 22mm 28mm 22mm 28mm 35mm 28mm 35mm 42mm L Z Item code 54 62 56 68 66 76 73 75 89 90 89 34 42 34 47 44 55 48 48 67 63 58 38200R 38202R 38204R 38207R 38208R 38210R 38211R 38212R 38215R 38216R 38217R Z L Connection: Larger male end for insertion into a fitting x press-fit. SR11/6330 Union coupling S Size a G s S1 Za Item code 15mm 22mm 28mm 35mm 42mm 54mm 60 68 73 71 91 98 3/4" 30 36 46 52 58 75 25 32 40 46 51 65 20 26 27 19 31 28 38180R 38181R 38182R 38183R 38184R 38185R 1" 11/4" 11/2" 13/4" 23/8" G S1 Za a Connection: Press-fit x press-fit. SR12/7002A Elbow Size 15mm 22mm 28mm 35mm 42mm 54mm a Z r Item code 38 47 56 68 80 100 17 26 34 42 50 65 17 26 34 42 50 65 38280R 38290R 38300R 38302R 38304R 38306R r a Z Z a Connection: Press-fit x press-fit. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 61 LBP copper press-fit jointing system for solar SR12S/7001A Street elbow r a Size Za 15mm 22mm 28mm 35mm 42mm 54mm c a c r Za Item code 36 47 58 69 81 100 50 58 64 82 101 120 18 26 34 42 50 65 16 27 34 44 52 66 38318R 38320R 38322R 38324R 38325R 38326R Connection: Press-fit x male end for insertion into a fitting. SR13/6092G Male elbow R L1 Size D Z L 15mm 22mm 28mm 35mm 42mm 54mm a x x x x x x 1/2" 3/4" 38 49 1" 58 11/4" 55 11/2" 62 2" 70 c Za Item code 34 45 53 47 51 63 19 28 36 30 32 35 38333R 38334R 38335R 38336R 38337R 38338R Connection: Press-fit x BSP taper male thread. SR14/6090G Female elbow Rp Size L1 a c Za Zc Item code 24 27 33 45 45 54 20 24 28 29 57 72 15 11 14 21 26 33 38351R 38353R 38354R 38355R 38356R 38357R Z1 Z L 15mm 22mm 28mm 35mm 42mm 54mm x x x x x x 1/2" 3/4" 41 45 1" 51 11/4" 55 11/2" 85 2" 104 Connection: Press-fit x BSP parallel female thread. SR15/6472G Backplate elbow c d Size Zc Za a 15mm x 22mm x 1/2" 3/4" a c d Za Zc Item code 41 45 23 27 36 45 21 24 8 11 38400R 38401R Connection: Press-fit x BSP parallel female thread. 62 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 SR21/7041 Obtuse elbow r Size a Z r Item code 15mm 22mm 28mm 35mm 42mm 54mm 28 31 41 47 57 68 8 12 19 22 28 32 18 26 34 42 50 65 38410R 38412R 38414R 38416R 38417R 38418R Z a Z a Connection: Press-fit x press-fit. SR21S/7040 Obtuse street elbow r Size a c Za Item code 15mm 22mm 28mm 35mm 42mm 54mm 28 32 7 43 51 62 37 44 47 58 71 82 8 11 14 17 21 27 38404R 38405R 38406R 38407R 38408R 38409R c Za a Connection: Press-fit x male end for insertion into a fitting. S24 Equal tee SR24/7130 Equal tee Size a c Za Zc Item code 15mm 22mm 28mm 35mm 42mm 54mm 32 37 42 50 58 69 32 37 42 50 58 69 12 16 19 24 28 34 12 16 19 24 28 34 38450R 38460R 38462R 38464R 38466R 38467R c Zc Za a Za a Connection: Press-fit on all ends. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 63 Tee specification See page 73 European specification UK specification LBP copper press-fit jointing system for solar SR25/7130 Tee, reduced branch c Size UK Zc Za Za a a 22 28 28 35 35 35 42 42 42 42 54 54 54 54 x x x x x x x x x x x x x x European 22 28 28 35 35 35 42 42 42 42 54 54 54 54 x x x x x x x x x x x x x x 15mm 15mm 22mm 15mm 22mm 28mm 15mm 22mm 28mm 35mm 22mm 28mm 35mm 42mm 22 28 28 35 35 35 42 42 42 42 54 54 54 54 x x x x x x x x x x x x x x 15 15 22 15 22 28 15 22 28 35 22 28 35 42 x x x x x x x x x x x x x x 22mm 28mm 28mm 35mm 35mm 35mm 42mm 42mm 42mm 42mm 54mm 54mm 54mm 54mm a c Za Zc Item code 37 42 42 45 45 50 50 50 56 56 60 60 61 69 38 41 41 44 45 44 48 48 49 50 54 55 55 64 16 19 19 19 19 24 20 20 26 26 25 25 24 34 18 21 20 24 24 21 28 27 26 24 33 32 29 34 38490R 38492R 38494R 38496R 38497R 38498R 38499R 38500R 38501R 38502R 38504R 38505R 38506R 38507R Connection: Press-fit on all ends. SR26/7130 Tee, one end reduced c Size UK Zc Za Zd a d 22 28 28 35 35 x x x x x European 15 15 22 22 28 x x x x x 22mm 28mm 28mm 35mm 35mm 22 28 28 35 35 x x x x x 22 28 28 35 35 x x x x x 15mm 15mm 22mm 22mm 28mm a c d Za Zc Zd Item code 37 42 42 51 51 37 42 42 50 50 46 55 52 72 67 16 19 19 25 25 16 19 19 24 24 26 35 31 51 41 38510R 38512R 38514R 38517R 38518R Connection: Press-fit on all ends. SR27/7130 Tee, one end and branch reduced c Size UK Zc Za a Zd d 22 28 28 35 35 35 x x x x x x European 15 22 22 22 28 28 x x x x x x 15mm 22mm 15mm 22mm 22mm 28mm 22 28 28 35 35 35 x x x x x x 15 22 15 22 22 28 x x x x x x 15mm 22mm 22mm 22mm 28mm 28mm a c d Za Zc Zd Item code 37 42 42 51 51 51 44 41 41 44 44 44 43 49 53 67 63 67 16 19 19 25 25 25 18 20 20 23 23 21 23 28 33 45 40 44 38530R 38532R 38536R 38539R 38541R 38542R Connection: Press-fit on all ends. 64 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Tee specification See page 73 European specification UK specification 2 SR28/7130 Tee, both ends reduced c Size UK European a c Za Zc Item code 15 x 15 x 22mm 15 x 22 x 15mm 38 34 18 13 38545R Zc Za Za a a Connection: Press-fit on all ends. SR30/6130G Female branch tee c Size UK 15 22 22 28 28 35 42 x x x x x x x European 15mm 22mm 22mm 28mm 28mm 35mm 42mm x x x x x x x 1/2" 1/2" 3/4" 1/2" 3/4" 1/2" 1/2" 15 22 22 28 28 35 42 x x x x x x x 1/2" 1/2" 3/4" 1/2" 3/4" 1/2" 1/2" a x x x x x x x 15mm 22mm 22mm 28mm 28mm 35mm 42mm 34 42 45 44 41 50 57 c 26 26 27 29 34 34 38 Za 14 21 24 21 18 24 27 Zc 11 11 11 14 14 19 23 Zc Item code 38585R 38591R 38587R 38592R 38593R 38594R 38596R Za Za a a Connection: Press-fit x BSP parallel female branch. SR61/7301 Stop end Size a Za Item code 15mm 22mm 28mm 35mm 42mm 54mm 20 21 23 26 30 35 2 2 2 2 2 2 38695R 38697R 38698R 38699R 38700R 38701R Za a Connection: Press-fit, for copper tube. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 65 LBP copper press-fit jointing system for solar S SR69/6331G Straight male union connector S1 Size 15mm 22mm 28mm 35mm 42mm 54mm G Za a x x x x x x 1/2" 3/4" 1" 11/4" 11/2" 2" G S S1 a Za Item code 3/4" 30 36 46 52 58 75 25 32 40 46 51 65 62 74 76 79 88 101 42 53 53 53 58 66 38813R 38814R 38816R 38817R 38818R 38819R 1" 11/4" 11/2" 13/4" 23/8" Connection: Press-fit x BSP taper male thread. S S1 SR69F/6330G Straight female union connector Size Za a G 15mm 22mm 28mm 35mm 42mm 54mm x x x x x x 1/2" 3/4" 1" 11/4" 11/2" 2" G S S1 a Za Item code 3/4" 30 36 46 52 58 75 26 32 43 48 53 65 52 68 65 74 83 90 30 43 43 52 48 50 38833R 38834R 38835R 38836R 38837R 38838R 1" 11/4" 11/2" 13/4" 23/8" Connection: Press-fit x BSP parallel female thread. 66 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts XPress accessories 2 S100 Replacement ‘O’ Rings For use on XPress copper fittings only Size 15mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 108mm Item code 39115 39122 39128 39135 39142 39154 39230 39231 39232 S104 Flat face union fibre washer (Mk1) For use with XPress unions (not suitable for stainless steel) Size Item code 1/2" 3/4" 38989 38990 38991 38992 38993 38994 38995 1" 11/4" 11/2" 2" 21/2" SS100 Replacement ‘O’ Rings For use on XPress stainless and carbon fittings only Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm Item code 27000 27001 27002 27003 27004 27005 27006 27007 27008 27009 Gas ‘O’ rings are not offered as spares. We do not recommend substituting gas ‘O’ rings to XPress fittings. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 67 XPress accessories SS106 Flat face union rubber washer (Mk2) For use with XPress unions stainless and carbon steel only Size 15mm - 18mm 22mm 28mm 35mm 42mm 54mm Item code 27030 27031 27032 27033 27034 27035 SV100 Viton ‘O’ Rings For use on XPress copper and XPress solar fittings Size 15mm 22mm 28mm 35mm 42mm 54mm 67mm* Item code 39100 39101 39102 39103 39104 39105 39106 *Suitable for XPress copper and carbon 67mm. SV105 Viton ‘O’ Rings For use on XPress stainless and XPress carbon fittings only Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm Item code 39080 39081 39082 39083 39084 39085 39086 39088 39089 39090 S110 Depth gauge Suitable for copper, carbon and stainless steel Size 15mm - 54mm 68 Item code 39160 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 S115 Tube stripper For use with SC660 tube Size 15mm 18mm 22mm 28mm 35mm - 54mm Item code 39260 39261 39262 39263 39264 S120 Deburring tool Size 15mm - 54mm Item code 39168 TA150 Noga deburring kit Size 15mm - 22mm Item code 76207 S122 Copper tube preparation kit Size 35mm - 54mm Item code 39233 S130 Silicon ‘O’ ring lubricant For use with ‘O’ rings only Size 100g tub Item code 39219 S135 Dri-slide lubricant For use with jaws and slings only Size 115ml Item code 39169 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 69 Press-fit tools and jaws Press tools approved for pressing XPress Dimension (mm) Manufacturer Press Tool Jaws (up to 35mm) Sling Jaw adaptor (42mm and above) Sling (Copper, Stainless/Carbon) 15 - 28 REMS REM-578012 Mini-Press ACC Battery powered (14.4V) Mini M15 - M28 - - M 15 - 35 REMS REM-571013 Akku-Press Battery powered (14.4V) M15 - M35 - - M REM-571014 Akku-Press ACC Battery powered (14.4V) M15 - M35 - - M REM-577011 Power-Press M15 - M35 - - M REM-572110 Power-Press E M15 - M35 - - M REM-577010 Power-Press ACC M15 - M35 - - M REM-571013 Akku-Press Battery powered (14.4V) - Z3 M42 (PR) M54 (PR) M REM-571014 Akku-Press ACC Battery powered (14.4V) - Z3 M42 (PR) M54 (PR) M REM-577011 Power-Press - Z3 M42 (PR) M54 (PR) M REM-572110 Power-Press E - Z3 M42 (PR) M54 (PR) M REM-577010 Power-Press ACC - Z3 M42 (PR) M54 (PR) M PB1 - - M 42 - 54 REMS Profile 12 - 28 Novopress AFP 101 Battery powered (12V) 12 - 35 Novopress EFP2 PB2 - - M EFP202 PB2 - - M AFP202 PB2 - - M ECO202 PB2 - - M ACO202 PB2 - - M EFP2 - ZB201/ZB203 (42/54mm) M 42 - 54 Novopress EFP202 - ZB201/ZB203 (42/54mm) M AFP202 - ZB201/ZB203 (42/54mm) M ECO202 - ZB201/ZB203 (42/54mm) M ACO202 - ZB201/ZB203 (42/54mm) M ECO301 PB3 ZB302 (For 42/54/67mm) 42/54 (also suitable for EFP2, EFP202, AFP202, ECO202, ACO202) and 67mm M M 67* - 108** ZB321 (For 76/89/108 First press)** 76/89/108 and 108 copper only** M 108** ZB322 (For 108 second press only)** 108 and 108 copper only** M 12 - 35 42 - 67* Novopress *See page 71 for 67mm sling. **For 108mm jaws, specify use for copper or stainless/carbon. 70 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 2 *67mm Sling (S322-67mm) Novopress offers alternative slings for use on different press systems. As such we have to reinforce the following instruction. Where 67mm slings are required for crimping XPress Copper and XPress Carbon fittings, installers must only use the Novopress sling reference 36516-01, marked “WOESTE Yorkshire 67” as this is the correct profile for our XPress Press-fit 67mm fittings. See photo on right. Under no circumstances should any other brand of sling be used with our 67mm fittings as these will lead to an incorrect crimp resulting in an immediate joint failure and invalidate the Pegler Yorkshire Warranty. XPress 67mm fittings that have inadvertently been crimped with the wrong brand of sling cannot be successfully re-crimped with the “WOESTE Yorkshire 67” sling and unfortunately will have to be cut out and replaced with a new fitting using the correct sling. Power supply It is essential when preparing to undertake an installation using XPress fittings and tools that a suitable constant power source is available. If the supply of power is not constant it may affect the performance of the joint. Checking the power source is particularly important prior to joining with the S301/EC03 Pressmax tool as it includes safety software, which detects the amount of power available to the machine. If there is not enough for the tool to initiate the pressing cycle and complete a sound joint the tool will not commence the pressing operation. This feature is particularly useful when installing large size press fittings, as the pressure required to press these fittings is significantly grater than for smaller fittings, hence the power supply to the tool must be guaranteed. It is therefore recommended that when using a portable transformer to provide power to the press tool, the transformer should be a minimum of 3KVA rated in order that a continuous uninterrupted power supply is always available. When a semi-permanent source of power such as a generator is being used it is essential the plant is well maintained. The maximum cable size from generator to outlet and the minimum length of cable between the power outlet and the tool should be used. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 71 Press-fit solutions Tube compatibility and applications Fitting and tube compatibility Tube/pipe type XPress Copper XPress Chromium Plated XPress Stainless XPress Carbon XPress Copper Gas XPress Stainless Gas XPress Solar Copper tube** – – – – Chromium plated copper tube – – – – – – Stainless steel tube – – – Carbon steel tube – – – – – – – * – Plastic coated carbon steel tube * * – – – It is advisable to make copper to steel connections via gunmetal/copper alloy fittings. *Heating applications only. **For XPress solar, copper tube with a maximum temperature of 200ºC. Typical applications Hot and cold water services Vented and unvented closed circuit heating Chilled water and oil free compressed air applications With chromium plated finish for surface mounted installations Vented and unvented closed circuit heating Chilled water applications Internal and external applications Above ground 2nd and 3rd family gas service pipelines Above ground 2nd and 3rd family gas service pipelines, including instances where high levels of hydrogen sulphide make copper unsuitable Solar water heating systems Potable water applications where water quality and hygiene are crucial Pharmaceutical, food and health-care environments Chilled water applications 72 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Press-fit solutions Materials specification and manufacturing standards 3 Materials specification Component Body Copper or Gunmetal Alloy Stainless steel (316L) Carbon Steel ST34-2 (Nickel plated) Copper or Gunmetal Alloy Stainless steel (316) Copper or Gunmetal alloy ‘O’ ring EPDM* EPDM* EPDM* Yellow HNBR† Yellow HNBR† Green (FPM) (Viton™) ‘O’ ring bead Copper Copper NB. ‘O’ rings are supplied lubricated for easy tube insertion. *Ethylene Propylene Diene Monomer. †Hydrogenated Aerylonitrile Butadiene Rubber. Manufacturing standards Component Standard Summary Male end thread ISO 7/EN10226-1 (formerly BS 21/ISO 7) Pipe-threads, where pressuretight joints are made on the threads (metric dimensions) Female end thread BS EN ISO 228:2003 (formerly BS 2779/ ISO R228/1) Pipe-threads, where pressuretight joints are not made on the threads (metric dimensions) – – – Female end thread ISO 7/1 Pipe-threads, where pressuretight joints are not made on the threads (metric dimensions) – – – Connectors Tee specification Male connectors Female connectors XPress male connectors have threads to BS 21/ ISO 7/EN 10226-1. Inert jointing compounds or PTFE tape should be applied to taper threads and good quality jointing washers should be used with parallel threaded fittings. XPress female threaded connectors have internal parallel threads to ISO 7/EN 10226-1. PTFE tape should not be used in conjuction with stainless steel threads due to the water soluble chloride ions it contains. UK specification First quote the ends on the run (larger end first) and then the branches. European specification Quote the larger end first, then the branch, followed by the remaining end. All XPress fittings with flat face unions are supplied with fibre washer seals. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 73 Press-fit solutions Working temperatures Working temperatures and pressure tables XPress Copper fittings have all been tested and are suitable for use with approved tubes at temperatures from -24ºC to 110ºC at a maximum working pressure of 16bar throughout the temperature range. XPress Solar is approved with tube meeting the temperature rates shown in the table below and operates from -35ºC to 200ºC at a maximum working pressure of 16bar throughout the temperature range. XPress Stainless and XPress Carbon fittings have been tested and are suitable for use with approved tubes at temperatures from -20ºC to 110ºC at a maximum working pressure of 16bar throughout the temperature range. For high working pressure applications contact the Pegler Yorkshire technical help desk. In wet systems based installations we recommend all systems be thoroughly tested upon completion. The installation may be tested to 1.5 times the working pressure of the system, up to a maximum of 16bar. If higher test pressures are required advice should be sought from Pegler Yorkshire. Pressure testing of carbon steel systems The following recommendations apply concerning the testing of XPress Carbon Steel. Due to the potential for corrosion and perforation of carbon steel tube and fitting systems left partially drained for extended periods following hydraulic testing. It is recommended that XPress Carbon Steel systems be dry air/nitrogen tested, up to a maximum of 3bar. If hydraulic testing must be undertaken the following should be considered. A. The test water should contain anticorrosion chemicals with the intention that post testing the system shall be left completely full of water (suitable protection against freezing will also have to be considered). B. If leaving the system full of water is not practical then every effort shall be made to fully drain and dry the pipe work by purging with dry air. Regarding the air/nitrogen testing of pipe work with XPress Carbon Steel crimped fittings the following points will need to be considered. 1. The air should be clean, dry and free from oil. Excessive oil carry over in compressed air may be detrimental to the EPDM seals. This is not a problem with nitrogen. 2. Air is many times more searching than water. Hence, if the purpose of the air test is only leak detection, then 0.5bar pressure will be more than sufficient. Higher pressures can in fact mask sealing issues that would be revealed by low-pressure tests. 3. The need for higher test pressures to prove the mechanical integrity of the joints brings with it serious safety issues. Testing for such a failure mode with high-pressure air/nitrogen is potentially very dangerous as the energy stored in 5bar air/nitrogen, when released suddenly, could lead to damage to equipment or more seriously, injury to personnel. HSE issue guidelines for such testing should be strictly adhered too. 4. It is therefore; recommended that an initial low pressure test at 0.5bar is carried Temperature Durability 200ºC 180ºC 150ºC 90 - 130ºC -35ºC Cumulative exposure 20hrs/year Cumulative exposure 60hrs/year Cumulative exposure 480hrs/year Normal working temperature Winter temperature Pressure 3bar 10bar 16bar 16bar 74 Working condition Normal operating pressure Maximum working pressure Maximum test pressure Maximum surge pressure out, having put the necessary safety measures in place, to enable any leaks to be found. Significantly leaking, un-pressed or damaged joints shall be replaced, but those with low leakage rates should be identified for close inspection during the high-pressure test. The full loading of the ‘O’ rings often resolve small leaks identified during the 0.5bar test. When satisfied that the system is sound and having the necessary safety measures in place a 1.5 times working pressure test can be carried out as per the Copper Development Association (CDA) Guidelines document ‘Pressure Testing Piping Systems’. Leaking joints at this stage should be identified and marked for replacement. The system pressure should then be reduced to 0.5bar again to confirm that no persistent low-pressure leaks are present. XPress Copper Gas fittings are approved for use with copper tubes to BS EN 1057 at temperatures from -20ºC to 70ºC and a maximum working pressure of 5bar for outside above ground pipework and 1bar within buildings. As part of the DVGW/GL (formally British Gas) approvals process, XPress Gas fittings have passed the High temperature test at 650°C for 30 minutes at PN1 (copper)/PN5 (stainless). N.B. The maximum temperature and pressure range in any system is dictated by the component with the lowest performance rating. Achieving low temperatures For products used in water systems, working temperatures of less then 4°C can only be achieved if antifreeze is added to the system. Localised annealing of copper tube XPress Copper installation should not be carried out within 300mm of a brazed or soldered joint, as the high temperature required for capillary jointing anneals the copper tube rendering it too soft for press-fit jointing. In an existing XPress Copper installation, brazing or soldering should not be carried out within 300mm of an existing press-fit joint as this may damage the ‘O’ ring. Do not braze or weld XPress carbon or XPress stainless steel tubes. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 3 Pressure Equipment Directive Equipotential bonding From 30th May 2002 most pressure equipment and assemblies on the market in the United Kingdom must comply with the Pressure Equipment Directive (PED) 1999. Fittings are exempt from the PED unless they are incorporated into pressure equipment falling within its scope. XPress valves are also exempt. For a detailed explanation please visit: www.pegleryorkshire.co.uk/technical.cfm It is the installers duty to ensure that all metallic pipework systems should comply with the equipotential bonding requirements of the current edition of the IEE electrical wiring regulations (BS 7671: 1992). All XPress products (below) provide guaranteed electrical continuity once the joints are pressed. After all plumbing work has been completed, always ensure continuity checks are conducted by a qualified electrician in accordance with regulations. Electrical continuity XPress XPress XPress XPress XPress XPress Copper Stainless Carbon Copper Gas Stainless Gas Solar XPress fitting Tube/pipe used with XPress Copper Copper -24ºC Copper chromium plated copper -24ºC Stainless steel -20ºC Carbon steel -20ºC Plastic coated carbon steel -20ºC Copper -20ºC Stainless steel -20ºC Copper -35ºC XPress Copper chromium plated XPress Stainless XPress Carbon XPress Copper Gas XPress Stainless Gas XPress Solar Min. temperature and pressure 16bar 16bar 16bar 16bar 16bar 1bar* 1bar* 3bar Max. temperature and pressure 110ºC 110ºC 110ºC 110ºC 110ºC 70ºC 70ºC 200ºC 16bar 16bar 16bar 16bar 16bar 5bar** 5bar** 10bar All performance figures based on correct assembly of fittings and tube/pipe as detailed in installation instructions. *1bar inside. **5bar outside above ground. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 75 Press-fit solutions Tubes, pipe and their compatibilities Copper tube Compatible copper tube must meet the requirements of BS EN 1057 R250 and R290 for copper and copper alloy – seamless round copper tubes for water (and gas) in sanitary and heating applications. The higher the number, the harder the material. As a result, tube diameter, wall thickness, length and the material temper must all be specified for full product designation. All XPress Copper, Copper Gas and XPress Solar fittings can be used with copper tube, although in humid conditions some staining of the tube may be witnessed (see page 79 Phenolic foam section for details on moisture-proof insulation). Yorkex* copper System tube is manufactured to the same standards as above and offers the same features and benefits with a maximum rating of 100ºC. Kuterlon* copper tube is manufactured to the same standards as above and offers the same features and benefits with the maximum temperature rating of 200ºC. Yorkex* and Kuterlon* are brand names of Yorkshire Copper Tube/KME Group. When Yorkex*and Kuterlon* copper tube is used with XPress fittings as part of a complete system an enhanced guarantee of 30 years will apply. COPPER TUBE BS EN 1057 COMPATIBILITY: XPress Copper, XPress Copper Gas fittings and XPress Solar. All tube tempers (R250 and R290) are available in all the designated wall thicknesses Outside diameter 12mm 15mm 22mm 28mm 35mm 42mm Wall thickness 0.6mm 0.7mm 0.8mm 0.9mm 1.0mm 1.2mm 1.5mm 2.0mm 2.5mm † – – † – – – – – – – – – – – – – – – – – † – – – – – † † † – – – – † † – – – – – † – † – – – – – – – – 54mm – – – – – † 64mm – – – – – – – 67mm – – – – – – 76mm – – – – – – 88.9mm – – – – – – – 108mm – – – – – – – † R250 temper – – – – R290 temper XPress fittings can also be used with copper tube to the above standards, in which case a 25 year guarantee will apply. Stainless steel 316 System tube Specially designed to be used with XPress stainless steel fittings, 316 System tube is available in 6m straight lengths in sizes from 15mm to 54mm. The tube is manufactured from BS 316 S31/DIN 1.4401 stainless steel strip conforming to BS10088 Part 2 and thanks to its thin-walled geometry, is stiff, lightweight and easy to handle. However, when bending 316 System tube we recommend the use of the Rothenberger Robend 3000 with rollers up to 28mm. XPress stainless gas fittings are also compatible with stainless steel tubes to BS EN 10312 (encompassing the former BS 4127) and DVGW GW541. When XPress stainless steel System tube is used with XPress fittings as part of a complete system an enhanced guarantee of 30 years will apply. STAINLESS STEEL 316 SYSTEM TUBE: Specification Pegler Yorkshire Wall thickness Outside 316 System EN 10312 Table 1 EN 10312 Table 2 diameter tube (formerly BS 4127) GW541 Table 3 (Comparison) (Comparison) 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm 0.6mm 0.6mm 0.6mm 0.8mm 1.0mm 1.0mm 1.0mm 2.0mm 2.0mm 2.0mm 0.6mm 0.7mm 0.7mm 0.8mm 1.0mm 1.1mm 1.2mm – – – – – – – – – – 2.0mm 2.0mm 2.0mm The comparison data is for reference purposes only. Pegler Yorkshire offers the ‘Pegler Yorkshire 316 System tube’. XPress fittings can also be used with stainless steel tube to the above standards, in which case a 25 year guarantee will apply. To qualify for our guarantees, all products must be installed in accordance with our instructions on specified applications. 76 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 3 XPress galvanised carbon steel System tube and plastic coated carbon steel System tube Carbon steel System tube is available in 6m straight lengths in sizes from 15mm to 108mm. Plastic coated galvanised carbon steel tube is available in straight 6 metre lengths in sizes 15 to 54mm. Galvanised carbon steel System tube is manufactured in accordance with DIN 2394/ NEN1982 from material with a very low carbon content and has a thin walled profile resulting in a lightweight easier to handle product. The galvanised coating (external only) has a minimum thickness of 7 microns and is thermally applied which provides a superior bond to the tube and further resistance to corrosion. XPress Carbon fittings can be used with our SC640 galvanised carbon steel System tube or our SC660 plastic coated carbon steel System tube. Carbon tube should be stored under cover and not exposed to the elements. XPRESS GALVANISED CARBON STEEL TUBE: Specification Outside Wall thickness EN 10312 Table 1 diameter GW541 Table 2 (formerly BS 4127) including Outside plastic Galvanised Including diameter coating tube plastic coating 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm 17mm 19mm 24mm 30mm 37mm 44mm 56mm – – – – 1.2mm 1.2mm 1.5mm 1.5mm 1.5mm 1.5mm 1.5mm 1.5mm 2.0mm 2.0mm 2.0mm 2.2mm 2.2mm 2.5mm 2.5mm 2.5mm 2.5mm 2.5mm – – – – When XPress galvanised carbon steel System tube or plastic carbon steel System tube is used with XPress fittings as part of a complete system an enhanced 10 year guarantee will apply. XPress fittings can also be used with carbon steel tube and plastic coated carbon steel tube to the above standards, in which case a 5 year guarantee will apply. To qualify for our guarantees, all products must be installed in accordance with our instructions on specified applications. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 77 Press-fit solutions System design considerations and tube expansion The following are some of the specific design considerations which are important to take account of when designing and installing pipework systems containing XPress fittings. Thermal movement Thermal movement is a major consideration when designing plumbing and heating systems. Pipework systems expand and contract with changes in temperature. If they are fixed too rigidly and their movement restricted, the systems will be subject to stress which must be avoided. So it’s important to take the effect of thermal movement into account when designing or installing a system. It’s especially important to avoid stress concentrations between fixed points typically found at radiators, valves and other fittings. range of tube/pipe lengths and temperature changes. For further calculations please refer to the Pegler Yorkshire System Design Document or visit the website. The following tables show thermal expansion details for a XPRESS COPPER, XPRESS COPPER GAS AND XPRESS SOLAR: Copper tube expansion Tube length 3m 4m 5m 6m 7m 8m 9m 10m Temperature change 10ºC 20ºC 30ºC 40ºC 50ºC 60ºC 70ºC 80ºC 90ºC 100ºC 150ºC* 200ºC* 0.5mm 1.0mm 1.5mm 2.0mm 2.6mm 3.1mm 3.6mm 4.1mm 4.6mm 5.1mm 7.7mm 10.2mm 0.7mm 1.4mm 2.0mm 2.7mm 3.4mm 4.1mm 4.8mm 5.4mm 6.1mm 6.8mm 10.2mm 13.6mm 0.9mm 1.7mm 2.6mm 3.4mm 4.3mm 5.1mm 6.0mm 6.8mm 7.7mm 8.5mm 12.8mm 17.0mm 1.0mm 2.0mm 3.1mm 4.1mm 5.1mm 6.1mm 7.1mm 8.2mm 9.2mm 10.2mm 15.3mm 20.4mm 1.2mm 2.4mm 3.6mm 4.8mm 6.0mm 7.1mm 8.3mm 9.5mm 10.7mm 11.9mm 17.9mm 23.8mm 1.4mm 2.7mm 4.1mm 5.4mm 6.8mm 8.2mm 9.5mm 10.9mm 12.2mm 13.6mm 20.4mm 27.2mm 1.5mm 3.0mm 4.6mm 6.1mm 7.7mm 9.2mm 10.7mm 12.2mm 13.8mm 15.3mm 23.0mm 30.6mm 1.7mm 3.4mm 5.1mm 6.8mm 8.5mm 10.2mm 11.9mm 13.6mm 15.3mm 17.0mm 25.5mm 34.0mm 12m 25m 2.0mm 4.0mm 6.1mm 8.2mm 10.2mm 12.2mm 14.3mm 16.3mm 18.4mm 20.4mm 30.6mm 40.8mm 4.3mm 8.5mm 13.0mm 17.0mm 21.0mm 26.0mm 30.0mm 34.0mm 38.0mm 43.0mm 63.8mm 85.0mm 12m 25m 1.9mm 3.8mm 5.8mm 7.7mm 9.6mm 11.5mm 13.4mm 15.4mm 17.3mm 19.2mm 4.0mm 8.0mm 12.0mm 16.0mm 20.0mm 24.0mm 28.0mm 32.0mm 36.0mm 40.0mm *Kuterlon copper tube. XPRESS STAINLESS AND XPRESS STAINLESS GAS: Stainless steel System tube expansion Tube length 3m 4m 5m 6m 7m 8m 9m 10m Temperature change 10ºC 20ºC 30ºC 40ºC 50ºC 60ºC 70ºC 80ºC 90ºC 100ºC Temperature change 0.5mm 1.0mm 1.4mm 1.9mm 2.4mm 2.9mm 3.4mm 3.8mm 4.3mm 4.8mm 0.6mm 1.3mm 1.9mm 2.6mm 3.2mm 3.8mm 4.5mm 5.1mm 5.8mm 6.4mm 0.8mm 1.6mm 2.4mm 3.2mm 4.0mm 4.8mm 5.6mm 6.4mm 7.2mm 8.0mm 1.0mm 1.9mm 2.9mm 3.8mm 4.8mm 5.8mm 6.7mm 7.7mm 8.6mm 9.6mm 1.1mm 2.2mm 3.4mm 4.5mm 5.6mm 6.7mm 7.8mm 9.0mm 10.1mm 11.2mm 1.3mm 2.6mm 3.8mm 5.1mm 6.4mm 7.7mm 9.0mm 10.2mm 11.5mm 12.8mm 1.4mm 2.9mm 4.3mm 5.8mm 7.2mm 8.6mm 10.1mm 11.5mm 13.0mm 14.4mm 1.6mm 3.2mm 4.8mm 6.4mm 8.0mm 9.6mm 11.2mm 12.8mm 14.4mm 16.0mm XPRESS CARBON**: Galvanised carbon steel System tube and plastic coated carbon steel System tube expansion Tube length 3m 4m 5m 6m 7m 8m 9m 10m 12m 10ºC 20ºC 30ºC 40ºC 50ºC 60ºC 70ºC 80ºC 90ºC 100ºC 0.3mm 0.7mm 1.0mm 1.3mm 1.6mm 1.9mm 2.3mm 2.6mm 2.9mm 3.2mm 0.4mm 0.9mm 1.3mm 1.7mm 2.2mm 2.6mm 3.0mm 3.5mm 3.9mm 4.3mm 0.5mm 1.1mm 1.6mm 2.2mm 2.7mm 3.2mm 3.8mm 4.3mm 4.9mm 5.4mm 0.7mm 1.3mm 1.9mm 2.6mm 3.2mm 3.9mm 4.5mm 5.2mm 5.8mm 6.5mm 0.8mm 1.5mm 2.3mm 3.0mm 3.8mm 4.5mm 5.3mm 6.1mm 6.8mm 7.6mm 0.9mm 1.7mm 2.6mm 3.5mm 4.3mm 5.2mm 6.1mm 6.9mm 7.8mm 8.6mm 1.0mm 1.9mm 2.9mm 3.9mm 4.9mm 5.8mm 6.8mm 7.8mm 8.8mm 9.7mm 1.1mm 2.2mm 3.2mm 4.3mm 5.4mm 6.5mm 7.6mm 8.6mm 9.7mm 10.8mm 1.3mm 2.6mm 3.9mm 5.2mm 6.5mm 7.8mm 9.1mm 10.4mm 11.7mm 13.0mm 25m 2.7mm 5.4mm 8.1mm 10.8mm 13.5mm 16.2mm 18.9mm 21.6mm 24.3mm 27.0mm **Closed circuit systems only. 78 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 3 Correct anchoring Always ensure the spur used to anchor the branch of a tee or connecting a radiator is long enough to allow normal thermal movement. Failure to observe this simple rule can lead to a failure. Incorporating expansion loops or bellows devices into the system can help guard against such problems, whilst a horseshoe link or offset (see diagrams) is an ideal way to counteract continual thermal cycling. Techniques for expansion stress relief Size 15mm 18mm 22mm 28mm 35mm 42mm 54mm 76mm 89mm 108mm Size Horseshoe expansion link Offset Crossover tee arrangement expansion loop Maximum spacing of support brackets for 316 System tube, BS 4127 and W541 stainless steel tube and plastic coated and galvanised carbon steel tube Horizontal pitch Vertical pitch 12mm 15mm 22mm 28mm 35mm 42mm 54mm 64mm 67mm 76mm 89mm 108mm 1.80m 2.10m 2.40m 2.40m 2.70m 3.00m 3.00m 3.00m 3.60m 3.60m 2.00m 2.30m 3.00m 3.00m 3.00m 3.60m 3.60m 3.60m 4.50m 4.50m Maximum spacing of support brackets for copper tube to BS EN 1057 Wall Temper Horizontal Vertical thickness pitch pitch 0.6mm 0.7mm 0.9mm 0.9mm 1.2mm 1.2mm 1.2mm 2.0mm 1.2mm 1.5mm 2.0mm 1.5mm R250 R250/R290 R250/R290 R250/R290 R250/R290 R250/R290 R250/R290 R250/R290 R250/R290 R250/R290 R250/R290 R250/R290 1.00m 1.20m 1.80m 1.80m 2.40m 2.40m 2.70m 3.00m 3.00m 3.00m 3.00m 3.00m 1.50m 1.80m 2.40m 2.40m 3.00m 3.00m 3.00m 3.00m 3.60m 3.60m 3.00m 3.60m Design considerations Building in dimensions Some contracts may still require that proprietary chemicals are used to cleanse and flush pipework before full commissioning. XPress is compatible with a wide selection of products, to find out more contact us. All Building in dimensions are correct at the time of going to press. Pegler Yorkshire reserves the right to change these dimensions without prior notice, however to ensure you are using the most up to date information please refer to our web site www.pegleryorkshire.co.uk always remember to refer to the lagging manufacturer’s fixing instructions. To avoid the risk of external corrosion of copper pipework lagged with this foam, the European Phenolic Foam Association recommend that such insulation products be installed with a moisture barrier. Materials like Densopaste or a plastics covering applied Pipe restraint by the tube manufacturer both provide an In any installation, the system should be appropriate barrier between the outer surface supported to ensure the minimum stress is imposed on the tube/pipe and joints. For the of the tube or fitting and the foam. maximum spacing of supporting brackets for Some manufacturers of this type of lagging internal installations, please see the tables supply their products with an internal, (above). factory-applied sodium silicate barrier to prevent external corrosion problems. Insulation However, if you do need to add a barrier For all XPress Systems, we recommend you product, we recommend that all adhere to the insulation requirements as XPress fittings be fully installed before specified by the Water Supply (Water these are applied and that they are Fittings) Regulations and Building completely coated. Regulations 1999. These requirements are equally applicable to plastic pipe and Local Water Authority stainless steel tube. We recommend consulting the local water authority when it comes to pipework Phenolic foam accessibility. When using rigid phenolic foam (or other thermal insulation) to lag pipework, Covered pipework Making provision for thermal movement is vital where pipework of any material is installed under screed or plaster or passes through brick or blockwork. The preferred practice is to use tubing with factory applied protective plastic covering incorporating air gaps to accommodate thermal movement or to pass tubes and pipes through sleeves or conduits or to lay them in ducts surrounded by loose, inert non-rigid material such as vermiculite or glass wool. For further information, consult the publication BS 6700:2006 Design, installation, testing and maintenance of services supplying water for domestic use within buildings their curtilages. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 79 Press-fit solutions System design considerations and tube expansion Additives Spacing Thermal expansion For the most up to date information on additives compatible with Pegler Yorkshire systems please refer to the web site www.pegleryorkshire.co.uk/en/brochures/ bulletins. We strongly recommend consulting a commissioning engineer in conjunction with the manufacturer prior to their use. Fitting spacing When including expansion joints in a system take care not to introduce tensional stress when assembling and tightening threaded connections. The XPress range includes male and female connectors for the correct jointing of expansion joints. XPress ‘Leak Before Press’ Tube bending Portable bending machines are ideal for copper tubes up to 28mm. Most machines bend the tube between matched formers and back guides that support the outside diameter (OD) of the tube. This eliminates the risk of the tube wall collapsing. The point at which the bending pressure is exerted must be maintained at the correct distance in front of the former’s point of support. It’s also important to keep formers and guides well lubricated. Bending tubes correctly will avoid any wrinkling and flattening that can affect flow conditions. Using adjustable bending machines (which allow the pressure on the back guide to be adjusted) will ensure perfect bends every time so long as the root (inside) bending radius is at least 3 times the outside diameter of the tube. With the bending of carbon tube it is important to ensure the weld seam is kept to the inside radius of the bend. Sufficient space must be left between fittings to allow jaws or slings to be attached to operate. See table for fitting spacing. Minimum projection Similar consideration should be given to the distance pipe stubs project through walls or bulkheads. Refer to adjacent table. Good practice XPress Carbon and XPress Stainless Pipework clearance The LBP feature on both XPress Carbon and XPress Stainless (sizes 15mm-54mm) is created by the use of a specially profiled EPDM ‘O’ ring. When designing an XPress System, please take care to ensure all joints can be accessed easily. Observe minimum gaps and insertion distances to ensure sufficient access for the pressing tool, where applicable. Sizes 15mm 18mm 22mm 28mm 35mm 42mm 54mm 67mm 76mm 89mm 108mm 80 Fitting spacing for XPress Min. gap Min. between tube fittings projection 10mm 10mm 10mm 10mm 10mm 20mm 20mm 30mm 40mm 50mm 50mm 40mm 40mm 40mm 60mm 70mm 70mm 70mm 70mm 80mm 90mm 100mm XPress Copper, XPress Carbon, XPress Stainless and XPress Solar offer a unique ‘Leak Before Press’ feature (LBP) which enables any connections which haven’t been pressed to be easily identified during pressure testing at pressures as low as 0.5bar. Projection distances shown in the adjacent table also ensure that the subsequent installation will be a convenient distance from the wall. CARBON STEEL SYSTEM TUBE: Bends Size Minimum Radii 15mm 18mm 22mm 28mm 53mm 63mm 77mm 98mm In sizes up to 28mm Carbon steel System tube, is suitable for bending using proprietary bend formers. The LBP ‘O’ rings have been specially designed to incorporate a series of three grooves in its surface through which water will leak from any un-pressed fitting. When pressed, the ‘O’ ring distorts, closing the grooves to create a fully water- and air-tight connection. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 3 XPress Copper/XPress Solar Gas ‘O’ rings (and ‘O’ rings) Whilst the mechanical properties of XPress Copper with LBP are different, the benefits are the same. The softer nature of copper enables the LBP feature to be incorporated into the ‘O’ ring bead in the fitting. The bead is slightly triangular in shape and this creates three spaces between the fitting and the tube through which water will leak if the fitting is not pressed. One additional advantage of this system is that there is still sufficient contact between the ‘O’ ring and the tube to prevent it moving when inserted. When pressed the shape of the ‘O’ ring bead is transformed from its triangular shape to a round shape which, once again, is perfectly water- and air-tight. Pegler Yorkshire does not recommend ‘O’ rings are removed from the standard product and replaced with a gas ‘O’ ring. To prevent this gas ‘O’ rings are not offered as spares within the XPress accessories range. We only recommend gas fittings are purchased as fully assembled products. We also do not recommend that gas ‘O’ rings are removed and replaced with standard ‘O’ rings. XPress Copper fitting Leak path Copper tube Connecting tubes made from dissimilar metal The UK Water Regulations recommend that tubes and fittings made from different types of metals shall not be connected directly together except where galvanic action is unlikely or where effective measures are taken to prevent it. Galvanic corrosion is a process whereby the materials that come in to contact with each other oxidises or corrodes. If you are in doubt, we recommend you refer to the full and detailed information provided in Water Regulations Guide (G2.11 and R3.2), or by contacting the Water Regulations Advisory Scheme info@wras.co.uk. Mixed metal installations The substitution of stainless steel XPress or Tectite 316 fittings on a galvanised carbon steel installation is acceptable in heating and chilled water applications, if required. When joining copper to carbon steel we recommend the use of a yellow metal i.e. brass or gunmetal to prevent galvanic corrosion. Note: Contact between ‘O’ ring and tube, to maintain tube grip Contact between tube, ‘O’-ring and fitting which fixates the tube. The ‘O’-ring is black for XPress Copper and green for XPress Solar. chemicals from the insulation, resulting in corrosion, particularly at the stainless steel/carbon steel interface. Consequently, we recommend that where stainless steel fittings are installed on carbon steel pipe, the joint area should be provided with additional protection to prevent localised corrosion. This can be as simple as wrapping the interface area with an impervious material such as Denso or PVC tape. Provided these precautions are taken, there is no reason why the combination of stainless steel fittings and carbon steel tube should not be entirely satisfactory. Gas families There are three gas families: 1st Family - manufactured gas 2nd Family - natural gas 3rd Family - LPG, compressed propane and butane gas XPress Copper Gas and Stainless Gas do not have the LBP feature for safety reasons and are designed for use in internal and external above ground 2nd and 3rd family gas services. When doing this, care must be taken to protect the SC640 galvanised tube surface from the increased risk of external corrosion at the stainless/galvanised steel interface. Galvanised carbon steel is anodic to stainless steel in air and, if the pipeline is allowed to become wet, there is a risk of localised corrosion of the carbon steel tube surface adjacent to the stainless steel fitting. This potential problem is less likely in heating pipe work which usually remains hot and dry. In chilled water installations, an accumulation of environmental condensate on the pipe work could, under some circumstances, leach out aggressive 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 81 Press-fit solutions Installation instructions 15mm to 35mm sizes The XPress jointing system has been designed with easy, efficient installation in mind. XPress Copper, XPress Stainless, XPress Carbon, XPress Copper Gas, XPress Stainless Gas and XPress Solar have common installation instructions. Guide to installation Spacing Jointing procedures are almost identical for every type of XPress fitting and compatible tube material. This includes XPress fittings with ‘Leak before Press’ (LBP). Where there are variations these are shown on the following pages and in the fitting instructions. To ensure the fittings stay clean and the ‘O’ ring remains protected from damage, only remove the fitting from its packaging immediately prior to installation. Allow sufficient clearance around each fitting to allow press-fit jaws to be attached without hindrance. XPress gas fittings are not leak before press. The tube can be fully inserted by hand. A damaged tube end will require excessive force to be used. If this is the case you should check the tube is round and deburred before continuing. Check the ‘O’ ring is not damaged. XPress fittings with plain male ends must not be used directly with capillary fittings, since heating will damage the non-metallic parts. Heat should not be applied to XPress fittings, directly or indirectly. They should be disconnected (where applicable) to avoid any possible damage to non-metallic parts if they are to be used on a system in conjunction with capillary fittings. Similarly, reconnection must not be considered until the heated tubes have been allowed to cool. Use pipe clips to secure finished installations and prevent vibration or movement. Socket depths Size 15mm 18mm 22mm 28mm 35mm PIPEWORK CLEARANCE (mm) A B C 25 25 31 31 31 28 28 35 35 44 75 75 80 80 80 D 131 131 150 150 170 Health and safety SOCKET DEPTHS: XPRESS COPPER, SOLAR, STAINLESS, CARBON, COPPER GAS AND STAINLESS GAS Socket depth 15mm 18mm* 22mm 28mm 35mm Size 20mm 20mm 21mm 23mm 26mm 1. We recommend that eye protection is worn when operating all pressing tools. 2. Do not activate a pressing tool without a fitting in the jaws. Note: When using power tools, great care must be taken at all times. Always refer to the manufacturers’ instructions for all machines and tools you use. Please refer to www.pegleryorkshire.co.uk/SHE for further COSHH information. *Not XPress Copper/Gas 82 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 4 Preparation Select the correct size of tube and fitting for the job. Ensure that both are clean, in good condition and free from damage and imperfections. 1 3a. Noga hand tools. In order to remove any internal and external burrs caused by the tube cutting operation, we recommend the use of the Noga deburring kit. For internal deburring of all sizes, we recommend the use of the TA143 and TA144 swivel blades used in conjunction with TA147 handle. For external deburring of 15, 18 and 22mm tubes, we recommend the use of the TA145 used in conjunction with the TA146 Rotadrive holder and the TA147 handle. 4 1. Cut the tube square using a cutting tool such as the Rems Cento, or a rotary tube cutter. 4. If a deburrer is not available use a fine file to prepare the tube end. 2 5. If using plastic coated carbon steel system tube the plastic coating must be removed from the socket depth of the fitting using the S115 stripping tool from the XPress accessories range. Select the correct size tool, fully insert the tube and twist the tool until the excess of plastic is completely detached 6 Tube cutters Remove burrs 2. Care must be taken to ensure that tube is cut square, properly deburred and free from scores. 3 3a 6. The tube must be fully inserted to the fitting until it meets the tube stop. Use a S110 XPress depth gauge or ruler to mark the insertion (socket) depth of the fitting onto the tube – see table. 3. Deburr both internal and external tube ends then wipe clean of all swarf and debris to avoid damage to the 'O' ring upon tube insertion. A S120 deburring tool can be used for this purpose, or the Noga deburring kit (TA150) from the Tectite Advance range of accessories. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 83 Press-fit solutions Installation instructions 15mm to 35mm sizes Jointing 15mm to 35mm 4 Please refer to the press-fit tool manufacturers instructions for detailed operating and safety information before pressing joints. Pegler Yorkshire recommends both Novopress and Rems tools. 1 1. Keep all fittings in their bag prior to installation to ensure the lubrication does not dry out. Ensure the 'O' ring is seated correctly within the fitting socket. 2 4. A 90° angle between the tube and jaws must be maintained when pressing all joints. This will ensure the integrity of the joint as well as protecting you from ‘kickback’. The pressing operation should only be carried out when the tube is adequately supported by brackets, not when the tube is suspended in the fitting socket alone. 5 2. Assemble the joint, ensuring the tube is inserted into the fitting until it meets the tube stop, using the insertion depth mark as a visual aid. Only when the tube reaches the tube stop should the pressing operation be undertaken. 3 5. Keep your hands safely away from the joint and press the trigger or button to start the jointing cycle. When the jaws fully enclose the mouth of the fitting, the joint is complete. The jaw should then be released from around the fitting. If all is in order, mark the joint as complete. 3. Make the tool safe by isolating it from the power supply. Select the correct jaws for the joint being made, checking that they are free from damage. Attach the jaws, following the instructions for your particular press-tool, and reconnect the power supply when ready. Insert the correctly sized jaws into the pressing tool and place them over the bead at the mouth of the fitting. Ensure the jaw is correctly lubricated with Dri-slide lubricant (S135 see page 86). 84 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts Press-fit solutions Installation instructions 42mm to 108mm sizes 4 The XPress jointing system has been designed with easy, efficient installation in mind. XPress Copper, XPress Stainless, XPress Carbon, XPress Copper Gas, XPress Stainless Gas and XPress Solar have common installation instructions. Preparation Socket depths Size SOCKET DEPTHS: XPRESS COPPER AND SOLAR, STAINLESS, CARBON, COPPER GAS AND STAINLESS GAS Socket depth 42mm 54mm 67mm** 76mm Copper 76mm Stainless/carbon 89mm* 108mm Copper 108mm Stainless/carbon Select the correct size of tube and fitting for the job. Ensure that both are clean, in good condition and free from damage and imperfections. 1 30mm 35mm 50mm 50mm 55mm 64mm 64mm 78mm 1. Cut the tube square using a cutting tool such as the REMS Cento, or a rotary tube cutter. The Pegler Yorkshire/REMS cutting wheel is also available for cutting carbon steel tube. This significantly reduces subsequent tube preparation time. It is available from REMS quote Ref. No. 845055. *Not XPress Copper/Gas **Not XPress Stainless/Carbon Spacing Allow sufficient clearance around each fitting to allow pressing jaws to be attached without hindrance. 2 Size 42mm 54mm 67mm 76mm 89mm 108mm PIPEWORK CLEARANCE (mm) A B C 75 85 100 115 125 135 75 85 100 115 125 135 115 120 145 165 185 200 D 265 290 345 395 435 470 Tube cutters Remove burrs 2. Care must be taken to ensure that tube is cut square, properly deburred and free from scores. 3 Health and safety 1. We recommend that eye protection is worn when operating all pressing tools. 2. Do not activate a pressing tool without a fitting in the jaws. Note: When using power tools, great care must be taken at all times. Always refer to the manufacturers’ instructions for all machines and tools you use. Please refer to www.pegleryorkshire.co.uk/SHE for further COSHH information. 3. Deburr both internal and external tube ends then wipe clean of all swarf and debris to avoid damage to the 'O' ring upon tube insertion. An S120 deburring tool can be used for this purpose on copper, stainless steel or carbon. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 85 Press-fit solutions Installation instructions 42mm to 108mm sizes Dri-slide lubricant (jaws and slings only) 4 Use of S135 Dri-Slide lubricant is essential when jointing large sized fittings. The pressing profile groove of the sling jaws should be cleaned and lubricated after every 50 joints for 42mm to 76mm sizes, and every 5 joints for 108mm. Dri-slide should also be applied between the main sling arms and the moving segments; and along the pivot pins between the arms. Note: Wipe clean any excess lubricant so that it does not come into contact with the fitting 'O' ring. 4. Alternatively, for copper, use the appropriate sized XPress S122 percussion deburrer. 5 5. If a deburrer is not available use a fine file to prepare the tube end. 6 6. The tube must be fully inserted to the fitting until it meets the tube stop. Use a S110 XPress depth gauge or ruler to mark the insertion (socket) depth of the fitting onto the tube – see table. 86 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 4 Jointing 42mm to 108mm Please refer to the pressing tool manufacturer’s instructions for detailed operating and safety information before pressing joints. Pegler Yorkshire recommends Novopress tools. 108mm XPress Copper fittings must only be pressed with sling jaws marked for copper only. 1 3 3. Turn the catch mechanism toward the locking pin, depress the spring loaded pin and push the catch into the pin until the mechanism engages. Revolve the sling around the fitting to the desired pressing position. 4 6 6. When pressing has been completed the adaptor should be disengaged by depressing the jaw levers, and the slings removed from the fitting. With the tool fully supported and not hanging from the pipework, and with your hands safely away from the jaws, start the pressing cycle. 1. Assemble the joint, ensuring the tube is inserted into the fitting until it meets the tube stop, using the insertion depth mark as a visual aid. Only when the tube reaches the tube stop should the pressing operation be undertaken. 108mm second press 7 2 4. Attach the appropriate adaptor to the press tool and close the breach bolt. Make the tool safe by isolating it from the power supply. 5 2. Select the appropriate sized sling jaw, open the sling by depressing the spring loaded pin, pull the sling apart and place over the fitting. Make sure the groove in the sling corresponds to the bead on the fitting and the support plate on the sling fits over the tube side of the joint, taking care not to trap your fingers in the sling. Ensure the sling is correctly lubricated with Dri-slide lubricant (S135 see page 86). 5. Attach the sling by depressing the adaptor jaw levers and inserting the claws as far as possible into the grooves of the sling. A 90° angle between the tube and sling must be maintained when pressing all joints. This will ensure the integrity of the joint as well as protecting you from ‘kickback’. Commence the pressing operation by pressing the trigger or button. 7. For 108mm fittings the press sling should be left in place after the first clamp and the secondary adaptor (S324) attached. Re-check to ensure the tube is still fully inserted into the fitting and repeat the pressing operation to complete the procedure. The 108mm joint is not fully made until the fitting has been through two pressing operations. Allow sufficient clearance around each fitting to allow press-fit jaws to be attached without hindrance. 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 87 Press-fit solutions Flow charts Head loss/Pressure loss diagram: Copper 100 /s) 1.5 159 on (m i t 1.0 a l 133 Out u 0.8 c r i 0.6 fc 103 sid o d 0.4 Spee 76 e t 0.2 54 ube 0.1 42 dia m 35 28 ete 22 r (m 18 15 m) 12 10 8 Flow (l/s) 10 1 0.1 6 0.01 0.01 0.001 0.001 0.01 0.1 1 10 100 Pressure loss (mbar/minute) at 65ºC Head loss/Pressure loss diagram: Carbon steel 100 Ou m/s) 1.0 1.5 108 tsid ( n o et 0.8 lati 78 ub circu 0.4 0.6 f o d ed Spee 54 0.2 42 iame 35 te 0.1 28 r (m 22 m 18 ) 15 Flow (l/s) 10 1 0.1 0.01 0.01 0.001 0.001 0.01 0.1 1 10 100 Pressure loss (mbar/minute) at 65ºC 88 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 5 Head loss/Pressure loss diagram: Stainless steel 100 Ou t ) s / (m 1.5 108 side n o i t ula 0.8 1.0 78 tub 0.6 f circ ed o d 0.4 54 i Spee 42 ame 0.2 te 35 0.1 28 r (m 22 m) 18 15 Flow (l/s) 10 1 0.1 0.01 0.01 0.001 0.001 0.01 0.1 1 10 100 Pressure loss (mbar/minute) at 65ºC 1 Range overview 2 Product details 3 Technical data 4 Installation instructions 5 Flow charts 89 Notes 90 91 Pegler Yorkshire Our brands: UK sales Free Phone: 0800 156 0010 Free Fax: 0808 156 1011 Email: uk.sales@pegleryorkshire.co.uk Export Tel: +44 (0) 1302 855 656 Fax: +44 (0) 1302 730 513 Email: export@pegleryorkshire.co.uk Technical Help Free Phone: 0800 156 0050 Free Fax: 0808 156 1012 Email: tech.help@pegleryorkshire.co.uk Brochure Hotline Free Phone: 0800 156 0020 Free Fax: 0808 156 1011 Email: info@pegleryorkshire.co.uk www.pegleryorkshire.co.uk RENEWABLE SOLUTIONS LUXURY TAP SOLUTIONS Pegler Yorkshire Group Limited St. Catherine’s Avenue, Doncaster, South Yorkshire, DN4 8DF, England. Tel: 0844 243 4400 Fax: 0844 243 9870 Registered in England Company No. 00401507 Registered Office: Haigh Park Road, Stourton, Leeds, West Yorkshire, LS10 1RT, England. All brand names and logo styles are registered trademarks. Maintaining a policy of continual product development, Pegler Yorkshire reserves the right to change specifications, design and materials of products listed in this publication without prior notice. LIT.REF: 880119.08.10
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