(Yorkshire) XPress Press Fit Solutions

XPress Press-Fit Solutions XPress Press-Fit Solutions

User Manual: (Yorkshire) XPress Press-Fit Solutions

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Press-ﬁt solutions

NEW

67mm-108mm

Chromium Plated

Pegler Yorkshire

Unrivalled quality, innovation,

customer service and long-term

value for money

As part of the global Aalberts Industries NV Group,

Pegler Yorkshire is one of Britain’s largest and most

respected manufacturers of innovative products for the

demanding and diverse plumbing and heating industries.

Pegler Yorkshire – a unique story

It was in the late 19th century when two

separate and altruistic companies set out

on the long road to satisfying the needs

of prospective customers and, of course,

to profit in the process. Coincidentally

located just 30 miles apart, each was

driven by the same vision and ideals of a

no-compromise culture. Cutting corners was

never an option and only the best could

ever be good enough.

These two companies were Pegler and

Yorkshire Fittings. In meeting all the

challenges of the 20th and 21st centuries

both companies have changed a great deal,

the business ethos common to both never

has. And now these two like minds have

come together as Pegler Yorkshire – a single

source of proven, flow control solutions for

installers, specifiers and engineers in the

domestic, public and commercial markets.

Reputable and established brands

Just as Pegler and Yorkshire have endured

over such a long period, many of the brand

names they have created over time are

similarly very well established, in many

cases as market leaders in their respective

categories. The very extensive Pegler

Yorkshire product range now comprises more

than 15,000 lines – without rival for the

choice and coverage it offers and for the

number and scope of applications it

satisfies.

A mind for innovation

Brands which endure and are not easily

displaced must by definition be the product

of innovative thinking and technology that

continually stand the test of time. Pegler

Yorkshire’s no-compromise philosophy will

always put new product development high

on the agenda, based on not only meeting

the needs of today’s markets, but also

anticipating and meeting customers’

future needs.

The true value of knowledge

As well as the benefit of unparalleled

experience of the flow control market and

its growth over many decades, Pegler

Yorkshire has strong associations with

major industry bodies such as those

responsible for determining product and

performance standards.

The result is a comprehensive store of

knowledge and reference which is invaluable

in the key areas of research, development

and dealing efficiently and accurately with

customer enquiries – particularly with regard

to product application and suitability.

A charter for the best

in customer service

With such a diverse product range and

customer base, Pegler Yorkshire’s no-compromise

standards of quality, reliability and value

for money naturally go hand in hand with

the principle of delivering the best in

customer service.

Green awareness

and responsibilities

Developing products which reduce the carbon

footprint by saving water and energy is only

one side of the green issues coin. Pegler

Yorkshire is also increasingly committed to

recycling key production materials (such as

brass), eliminating the need for excessive

packaging wherever possible, and looking for

new ways in which the company’s day-to-day

operations can be improved to reduce waste

and minimise the impact on the environment.

Likewise, social responsibilities such as

supporting employee and local community

welfare are aspects of the very fabric and

philosophy upon which both Pegler and

Yorkshire were founded.

Standards

Pegler Yorkshire is dedicated to designing,

developing and manufacturing products of

the highest quality. We are members of

numerous standards committees and take an

active part in their development. Our

products, where applicable, comply with the

relevant British, European and International

standards. Whatever the latest developments,

we guarantee that our products will always

meet the latest and highest standards.

Trade bodies

Pegler Yorkshire is pleased to be associated

with several influential industry organisations:

Construction

Products

Association

Heating and

Ventilating

Contractors

Association

Association of

Plumbing and

Heating Contractors The Bathroom

Manufacturers

Association

Builders Merchants

Federation

British Plumbing

Employers Council

The Brass Page

for specifiers,

designers, engineers

and manufacturers

The Copper

Development

Association

Institute of

Plumbing

Scottish and

Northern Ireland

Plumbing Employers

Federation

Thermostatic

Mixing Valve

Manufacturers

Association

The UK

Copper Board

pec

CERTIFICATION LTD

Brass

Press-ﬁt solutions

This data book has been produced in clearly defined

sections to help the user to find relevant information

quickly and easily. At the foot of each page there is a reminder

of the brochure sections with the relevant page numbers.

Section 1

Product range overview

Introduction to XPress

Key features and benefits 4-8

XPress Copper 5

XPress Stainless 5

XPress Carbon 6

XPress Copper Gas 6

XPress Stainless Gas 7

XPress Solar 7

Standards, approvals and guarantees 8

Section 2

Product range details

Sizes, dimensional details 9-71

and product codes

Section 3

Technical Data

Tube compatibility and

fitting applications 72

Materials specifications and

manufacturing standards 73

Working temperatures 74-75

Tubes, pipe and

their compatibilies 76-77

System design considerations

and tube expansion 78-81

Section 4

Installation instructions

15mm to 35mm sizes

Socket depths 82

Spacing 82

Preparation 83

Jointing 84

42mm to 108mm sizes

Socket depths 85

Spacing 85

Preparation 85

Jointing 87

Section 5

Flow charts 88-89

41Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

The complete range

XPress press-fit:

cost-effective

jointing solutions

for so many

applications

Pegler Yorkshire’s innovative and

comprehensive XPress range delivers all the

benefits of a heat-free, press-fit jointing

system to a wide variety of domestic,

commercial and industrial applications.

XPress also lives up to the promise of its

name in every respect: a method which is

easy, fast and highly cost-effective, simply

pressing together in seconds to create a

perfect joint every time, with the guarantee

of an uncontaminated installation.

XPress fittings from Pegler Yorkshire make jointing easier, faster and more cost

effective than other jointing methods – a fittings system which simply presses

together in seconds to create a perfect joint, every time.

So many XPress

benefits, and

so much choice



Major savings in installation time and cost

compared with traditional jointing methods

A completely heat-free jointing system

that requires no additional solders,

adhesives, compounds, gas, hotworks

permits or extra and costly insurance

Clean, rapid, heat-free jointing: no

complicated clamping techniques or long

preparation procedures or waiting for

adhesive to dry

Safety: no naked flames

Perfectly clean internal bore – less

finishing or cleaning required

No localised annealing from high-

temperature working

No carbon deposits, internal solder runs

or flux residue – less risk of corrosion

System does not need to be ‘dry’ for

effective jointing

XPress fittings have a wide range of

approvals including WRAS and DVGW

Electrical continuity assured when the

XPress jointing process is complete

Ideal for diverse applications such

as domestic maintenance and

refurbishment, new build and large-scale

public sector projects.

XPress range

at a glance

XPress Copper: for hot and cold water

services, closed circuit heating, chilled

water and oil-free compressed air

applications, and incorporating a unique

and time-saving Leak Before Press (LBP)

design to instantly identify unpressed

joints, in 12mm-108mm sizes

XPress Carbon: for closed circuit heating

and chilled water applications, with LBP

feature in 15mm-108mm sizes

XPress Stainless: the perfect solution

where water quality and hygiene are

crucial in food, pharmaceutical and

healthcare environments. Also offers LBP

in 15mm-108mm sizes

XPress Copper Gas: for internal and

external above-ground 2nd- and 3rd-family

gas services, includes the new supersize

range 15mm-108mm

XPress Stainless Gas: for use with XPress

Stainless and other stainless steel System

tubes on above-ground 2nd- and 3rd-

family gas pipelines, including applications

where high levels of hydrogen sulphide

make copper unsuitable. Available in sizes

15mm-54mm

XPress Solar: delivers all the benefits of

a heat-free, press-fit jointing system for

solar applications. Available in sizes

15mm-54mm

For 67mm-108mm sizes of the above

designs, fitting allows for leak detection

prior to pressing.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 5

Press-ﬁt solutions

Product overview

Features

Manufactured from copper alloy

Available in sizes 12mm to 108mm

Leak Before Press

Electrical continuity assured when

XPress joint complete

Clean, heat free jointing

Safety, no naked flames, no hotwork

permits or costly insurance

Wide range of approvals

GL approved (previously British Gas)

see XPress Gas section

Chromium plated range

Temperature rating from -24°C to 110°C

Pressure rating 16bar throughout

the temperature range.

XPress Copper fittings are manufactured

from copper and copper alloy and

incorporate a black EPDM Ethylene

Propylene Diene Monomer ‘O’ ring and a

unique “Leak Before Press” (LBP) design.

LBP has been developed to provide instant

identification of joints that have been

assembled correctly but mistakenly left

unpressed. This feature saves time, money

and potentially expensive call-backs.

Ideal for fast, efficient jointing of copper

tube to BS EN 1057 R250 and R290 in sizes

12mm-108mm. XPress fittings are designed

for use on hot and cold water services,

vented and unvented closed circuit heating,

chilled water and oil-free compressed air

applications within permissible pressure and

temperature limits.

an extremely low dissolved solid content.

XPress Stainless provides resistance to

RO purified water.

Features

Fittings are manufactured from

316L stainless steel

Tube is manufactured from

316 stainless steel

Available in sizes 15mm to 108mm

Leak Before Press

Clean, heat free jointing

Safety - no naked flames no hotwork

permits or costly insurance

Wide range of approvals

Temperature range -20°C to 110°C

Pressure rating 16bar throughout the

temperature range

Light weight, easy to handle.

XPress Stainless Steel is optimised for use

as a system and fittings are manufactured

from 316L (1.4404) stainless steel.

316 System tube is available in straight 6m

lengths. 15mm-54mm tube is manufactured

from BS 316 831/DIN 1.4401 stainless steel

strips conforming to BS 10088 Part 2.

Above 54mm the tube conforms to DVGW

W541. The fittings incorporate a black EPDM

(Ethylene Propylene Diene Monomer) ’O’ ring

and a unique “Leak Before Press” (LBP)

design. LBP has been developed as a final

check to the system to provide instant

identification of joints that have been

assembled correctly but mistakenly left

unpressed. This feature saves time, money

and potentially expensive call backs.

Designed for potable water applications

where water quality and hygiene are crucial,

particularly in the food, pharmaceutical and

healthcare environments and chilled water

applications. Water purified by Reverse

Osmosis (RO) is likely to have a low pH and

61Range overview 2Product details 3Technical data 4Installation instructions

Press-ﬁt solutions

Product overview

XPress Carbon Steel is optimised for use as

a system. XPress Carbon Steel fittings are

now manufactured from EN 100-27-

1S205G2T (formerly known as Rst 34-2)

carbon steel.

The fittings incorporate a black EPDM

(Ethylene Propylene Diene Monomer) ’O’ ring

and a unique “Leak Before Press” (LBP)

design. LBP has been developed as a final

check to the system to provide instant

identification of joints that have been

assembled correctly but mistakenly left

unpresssed. This feature saves time, money

and potentially expensive call backs.

Each fitting is individually marked

indicating material.

XPress Carbon is designed for vented and

unvented closed circuit heating and chilled

water applications.

Features

Manufactured from carbon steel

Galvanised carbon system tube available

in 15mm to 108mm

Plastic coated carbon system tube

available in 15mm to 54mm

Leak Before Press

Temperature rating from -20°C to 110°C

Pressure rating 16bar throughout the

temperature range

Clean, heat free jointing

Safety - no naked flames, no hotwork

permits or costly insurance

XPress Copper Gas fittings are manufactured

from copper or copper alloy (typically

gunmetal) and incorporate a yellow

(HNBR) Hydrogenated Acrylonitrite

Butadiene Rubber ‘O’ ring. XPress Copper

Gas fittings do not have the LBP feature

for safety reasons.

Designed specifically for use with copper

tube to BS EN 1057 on internal and

external above ground 2nd and 3rd family

gas services and available in sizes

12mm-108mm.

XPress Copper Gas performance, when

correctly assembled with copper tube to

BS EN 1057 R250 and R290 (for above

ground use only), has a minimum operating

temperature range of between -20°C and

70°C. The maximum working pressure inside

buildings is 1bar and maximum working

pressure outside buildings is 5bar (maximum

test pressure 7.5bar).

XPress Copper Gas fittings are permanently

marked with a highly visible yellow marking

stating Gas/PN5 GT/1 on each fitting.

As part of the DVGW/GL (formerly British

Gas) approvals process, XPress Copper Gas

fittings have passed the High Temperature

Leakage Rate test at 650°C for 30 minutes.

Features

Manufactured from copper alloy

Available in sizes 15mm to 108mm (new)

For use in internal and external above

ground 2nd and 3rd family gas services

(see page 81) – where we locate the

gas families

Clean, heat free jointing

Safety - no naked flames, no hotwork

permits or costly insurance

GL Verified (formerly British Gas).

67mm to 108mm15mm to 54mm

1Range overview 2Product details 3Technical data 4Installation instructions 7

XPress Stainless Steel Gas is optimised for

use as a system. Fittings are manufactured

from 316 (BS 316S31/DIN 1.4401) or

316 Ti (BS 320531/DIN 1.4571).

The fittings incorporate a yellow HNBR

(Hydrogenated Acrylonitrite Butadiene

Rubber) ‘O’ ring. XPress Stainless Steel Gas

fittings do not have the LBP feature for

safety reasons.

Designed for use with 316 System tube or

stainless steel tube for BS 4127:1994 and

DVGW W541 on internal and external above

ground 2nd and 3rd family gas services and

available in sizes from 15mm-54mm.

XPress Stainless Gas fittings are approved

for use at temperatures from -20°C to 70°C.

The maximum working pressure inside

buildings is 1bar and maximum working

pressure outside buildings is 5bar (maximum

test pressure 7.5bar).

XPress Stainless Steel Gas fittings are

marked with a highly visible yellow label

stating Gas on each fitting.

As part of the DVGW/GL (formerly British

Gas) approvals process, XPress Stainless Gas

fittings have passed the High Temperature

Leakage Rate test at 650°C for

30 minutes at PN5/GT5.

Features

Manufactured from 316 stainless steel

Available in sizes 15mm to 54mm

Designed for use with XPress stainless

steel system tube

For use in internal and external above

ground 2nd and 3rd family gas services

(see page 81) – where we locate the

gas families

Clean, heat free jointing

Safety - no naked flames, no hotwork

permits or costly insurance

GL Verified (formerly British Gas).

Features

Manufactured from copper alloy

Available in sizes 15mm to 54mm

Leak Before Press

Suitable for high temperature solar

applications

Electrical continuity assured when XPress

joint complete

Clean, heat free jointing

Safety - no naked flames, no hotwork

permits or costly insurance

Temperature rating -35°C to 200°C

Pressure rating 10bar maximum

working pressure.

XPress Copper Solar fittings are

manufactured from copper and copper alloy

and incorporate a green FPM (Flurocarbon

rubber/Viton™) ‘O’ ring and incorporate the

unique “Leak Before Press” (LBP) design.

This feature means that any assembled

joints inadvertently left unpressed will

exhibit a leak during system testing. This

enables contractors to easily identify

unpressed fittings before commissioning.

XPress Copper Solar fittings are available in

sizes 15mm-54mm and are marked with a

highly visible label stating Solar on each

fitting, to confirm that solar fittings have

been installed once crimped.

Designed for use in solar applications and

for use with most proprietary ethylene

glycol and propylene glycol heat transfer

fluids in concentrations of up to 40%.

81Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

Standards, approvals

and guarantees

It is Pegler Yorkshire’s policy to provide a range of products and services which meet,

or exceed, the requirements of our customers in respect of quality, cost and delivery.

Standards and approvals

Current and future standards

We at Pegler Yorkshire are dedicated to designing, developing and

manufacturing products of the highest quality. It is on this basis that you

can trust the XPress range to achieve all relevant British, European and

International standards.

Over recent years, tube and fittings for plumbing and heating systems have

been subject to a gradual harmonisation of standards. Today, a further

harmonisation is taking place that is set to incorporate copper and copper

alloy press-fit fittings within pr EN 1254 under Part 7.

It is a sign of our standing in the industry that we at Pegler Yorkshire are

helping to draft this and other new European standards, assisted by our

fellow members on the various European standards committees.

So, you can rest assured that whatever developments arise, our products

will always meet the latest standards.

XPress Copper and XPress Stainless Steel fittings are

tested and comply with the requirements of the United

Kingdom Water Regulations/ Byelaws (Scotland). The XPress stainless

steel System has been designed to provide optimum performance and cost

saving benefits for commercial and industrial potable water applications.

XPress Copper Gas fittings have been tested by the GWI and verified by

GL (formerly Advantica/British Gas).

ISO is achieved through the continuous improvement of our

Quality Management System in line with the requirements of

BS EN ISO 9001: 2008.

XPress fittings and tube Guarantee period (years)

5 102530

Fittings – – –

Fittings with Yorkex* copper tube – – – 

Fittings – – –

Fittings with Yorkex* copper tube – – – 

Fittings – – –

Fittings with XPress Stainless steel System tube – – – 

Fittings –––

Fittings with XPress carbon steel System tube – ––

Fittings with XPress plastic coated

carbon steel System tube –––

Fittings – – –

Fittings with XPress Stainless steel System tube – – – 

Fittings – – –

Fittings with Kuterlon* copper tube – – – 

To qualify for guarantees, all products must be installed in accordance with our instructions on specified applications.

*Yorkex and Kuterlon are brand names of Yorkshire Copper Tube/KME Group.

Guarantees

10 YEAR GUARANTEE

XPress Carbon is guaranteed against all manufacturing

defects for 10 years when installed as a system using the

respective XPress Carbon tube. If installed along with

other manufacturing pipeline components that conform to

the specified standards they will carry a 5 year guarantee

against all manufacturing defects.

25 YEAR GUARANTEE

The XPress Copper, XPress Gas, XPress Stainless Gas and

XPress Solar ranges are guaranteed against all

manufacturing defects for 25 years when installed along

with other manufacturers pipeline components conforming

to the specified standard.

30 YEAR GUARANTEE

Where pipelines are constructed

exclusively from compatible XPress

Copper, Gas, Stainless and XPress

Solar fittings and XPress system

tubes (including the relevant

Yorkshire copper system tube,

namely Yorkex and Kuterlon, the resulting installations

will be deemed XPress Systems and as such qualify for

a 30 year guarantee against all manufacturing defects.

To qualify for guarantees, all products must be installed in

accordance with our instructions on specified applications.

PRODUCT APPROVALS

Approval

XPress XPress XPress XPress

Copper Copper Stainless Stainless

Country (water) (gas) (gas)

Advantica UK

–––

ATG Belgium

–––

CORBTI Poland

–––

CSTB France

–––

DG Denmark

–––

DNV Denmark

–––

DVGW Germany

 –

Emi Hungary

–––

ETA Denmark

–––

GASTEC Netherlands

–––

GL (formly Advantica) UK

–––

G-LLOYDS Germany

–––

GOST-R Russia

–––

Kiwa Netherlands –––

Kiwa Gastec Netherlands –––

KVGB Belgium –––

OVGW Austria –––

Sintef Norway –––

SITAC Sweden –––

STF Finland –––

WRAS UK ––

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 9

LBP press-fit fittings

for jointing copper tube

S1/7270 Straight coupling

Connection: Press-fit x press-fit.

S1FMF/7510 Composite flange

Connection: Female copper press-fit socket with powder coated steel outer flange

to BS 4504 type 133, PN16 rated.

S1FMM/7520 Composite flange

Connection: Press-fit x male end for insertion into fitting. Male copper spigot connection for

insertion into press-fit socket. Powder coated steel outer flange to BS 4504 type 133, PN16 rated.

Size a Za Order code

12mm 42 8 38009

15mm 43 3 38010

18mm 44 4 38011

22mm 46 4 38020

28mm 50 4 38030

35mm 62 6 38032

42mm 71 7 38034

54mm 83 9 38035

64mm 148 48 38970

67mm 110 10 38036

76mm 110 10 38037

89mm 220 96 38039

108mm 205 71 38038

Size a d e f g Za Bolt holes Order code

67 x DN65 (21/2") PN16 103 100 145 185 18 53 4 38364

76 x DN80 (3") PN16 103 115 160 200 18 53 8 38365

89 x DN80 (3") PN16 113 135 160 200 18 51 8 38366

108 x DN100 (4") PN16 126 158 180 220 18 59 8 38367

Size a d e f g Bolt holes Order code

67 x DN65 (21/2") PN16 112 100 145 185 18 4 38359

76 x DN80 (3") PN16 113 115 160 200 18 8 38360

108 x DN100 (4") PN16 141 158 180 220 18 8 38362

10 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Connection: Press-fit x press-fit.

S1/7270S Slip – Straight coupling slip pattern

Connection: Press-fit x press-fit (without tube stop).

Size a Za Order code

15mm 80 40 38044

18mm 80 40 38054

22mm 84 42 38045

28mm 91 45 38046

35mm 99 50 38047

42mm 119 60 38048

54mm 141 70 38049

64mm 102 2 38971

67mm 110 10 38040

76mm 110 10 38041

89mm 127 3 38042

108mm 131 9 38043

S1R/7240 Straight reducing coupling

Size a Za Order code

15 x 12mm 44 7 38063

15 x 14mm 42 2 38060

16 x 15mm 42 2 38061

18 x 16mm 42 2 38062

22 x 15mm 52 11 38064

28 x 15mm 59 16 38065

28 x 22mm 54 10 38066

35 x 28mm 60 11 38067

42 x 35mm 67 11 38068

54 x 42mm 80 15 38069

S2/6270G Straight female connector

Size a S Za Order code

12mm x 3/8" 31 20 2 38082

12mm x 1/2" 35 25 3 38081

15mm x 3/8" 33 20 2 38083

15mm x 1/2" 38 25 3 38090

15mm x 3/4" 39 30 3 38091

18mm x 1/2" 37 25 2 38084

18mm x 3/4" 39 30 3 38085

22mm x 1/2" 37 30 1 38086

22mm x 3/4" 39 30 2 38092

22mm x 1" 43 37 3 38087

Connection: Press-fit x BSP parallel female thread.

LBP press-fit fittings

for jointing copper tube

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 11

Leak Before Press (LBP) technology identifies joints that have not been

pressed correctly in sizes 15mm-54mm

Designed for use in hot and cold water services, closed circuit heating,

chilled water and oil free compressed air applications

Heat free jointing provides time and cost saving benefits to

contractors/installers.

S3/6243G Straight male connector

Size a S Za Order code

12mm x 3/8" 32 19 15 38105

12mm x 1/2" 36 19 19 38106

15mm x 3/8" 33 21 13 38107

15mm x 1/2" 37 21 17 38114

15mm x 3/4" 39 25 19 38115

18mm x 1/2" 37 25 17 38108

18mm x 3/4" 39 25 19 38109

22mm x 1/2" 38 30 17 38110

22mm x 3/4" 40 30 21 38116

22mm x 1" 42 32 21 38117

28mm x 3/4" 43 36 20 38111

28mm x 1" 44 36 21 38118

28mm x 11/4" 48 40 25 38127

35mm x 1" 48 41 22 38112

35mm x 11/4" 50 41 24 38119

42mm x 11/4" 58 51 28 38113

42mm x 11/2" 58 51 28 38120

54mm x 2" 63 63 28 38121

64mm x 21/2" 129 75 79 38956

67mm x 21/2" 93 80 50 38122

76mm x 21/2" 99 84 44 38126

76mm x 3" 110 94 59 38123

89mm x 3" 144 93 82 38125

108mm x 4" 132 117 50 38124

Connection: Press-fit x BSP male taper thread.

S2/6270G Straight female connector cont.

Size a S Za Order code

28mm x 3/4" 40 37 1 38088

28mm x 1" 45 37 2 38093

28mm x 11/4" 48 46 4 38103

35mm x 3/4" 42 30 4 38080

35mm x 1" 46 41 1 38089

35mm x 11/4" 50 46 1 38094

42mm x 11/4" 52 46 1 38101

42mm x 11/2" 54 53 2 38095

54mm x 2" 63 65 2 38096

64mm x 21/2" 123 83 12 38954

Connection: Press-fit x BSP parallel female thread.

12 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP press-fit fittings

for jointing copper tube

Connection: Larger end male for insertion into fitting x press-fit.

S6/7243 Reducer

Size a Za Order code

15 x 12mm 45 28 38193

15 x 14mm 52 32 38194

15 x 16mm 52 32 38195

18 x 12mm 47 30 38196

18 x 15mm 47 25 38197

18 x 16mm 52 32 38205

22 x 15mm 54 34 38200

22 x 18mm 48 26 38201

28 x 15mm 62 42 38202

28 x 18mm 59 37 38203

28 x 22mm 56 34 38204

35 x 22mm 68 47 38207

35 x 28mm 66 44 38208

42 x 22mm 76 55 38210

42 x 28mm 73 48 38211

42 x 35mm 75 48 38212

54 x 28mm 89 67 38215

54 x 35mm 90 63 38216

54 x 42mm 89 58 38217

67 x 28mm 109 86 38218

67 x 35mm 109 83 38219

67 x 42mm 110 80 38220

67 x 54mm 112 77 38221

76 x 35mm 113 87 38222

76 x 42mm 113 86 38223

76 x 54mm 116 81 38224

76 x 67mm 126 78 38225

89 x 42mm 135 105 38233

89 x 54mm 132 97 38226

89 x 76mm 140 90 38227

108 x 42mm 153 124 38228

108 x 54mm 156 120 38229

108 x 64mm 162 112 38236

108 x 67mm 166 116 38230

108 x 76mm 162 112 38231

108 x 89mm 166 106 38232

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 13

S8/6280G Male adaptor

Connection: Male copper for insertion into a fitting x BSP male taper thread.

S11/6330 Union coupling

Connection: Press-fit x press-fit.

SS1

Size a S Order code

15mm x 1/2" 50 19 38170

18mm x 1/2" 50 19 38173

18mm x 3/4" 53 25 38174

22mm x 1/2" 51 25 38175

22mm x 3/4" 52 25 38171

28mm x 1" 57 32 38172

35mm x 11/4" 63 40 38176

42mm x 11/2" 80 46 38177

Size a G S S1 Za Order code

15mm 60 3/4" 30 25 20 38180

18mm 62 3/4" 30 25 22 38179

22mm 68 1" 36 32 26 38181

28mm 73 11/4" 46 40 27 38182

35mm 71 11/2" 52 46 19 38183

42mm 91 13/4" 58 51 31 38184

54mm 98 23/8" 75 65 28 38185

S7/6246G Female adaptor

Connection: Male copper for insertion into a fitting x BSP parallel female thread.

Size a S Za Order code

15mm x 1/2" 47 25 32 38160

18mm x 1/2" 47 25 32 38157

18mm x 3/4" 49 30 33 38158

22mm x 1/2" 46 25 31 38159

22mm x 3/4" 49 30 32 38161

28mm x 3/4" 50 30 34 38166

28mm x 1" 54 37 35 38162

35mm x 1" 56 37 37 38167

35mm x 11/4" 60 46 38 38163

42mm x 11/2" 76 53 55 38164

54mm x 2" 86 65 60 38165

14 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

S12/7002A Elbow

Connection: Press-fit x press-fit.

S12S/7001A Street elbow

Connection: Press-fit x male end for insertion into an XPress fitting.

LBP press-fit fittings

for jointing copper tube

Size a r Za Order code

12mm 31 14 14 38279

15mm 38 17 17 38280

18mm 42 22 22 38282

22mm 47 26 26 38290

28mm 56 34 34 38300

35mm 68 42 42 38302

42mm 80 50 50 38304

54mm 100 65 65 38306

64mm 172 90 122 38958

67mm 132 80 87 38307

76mm 142 90 92 38308

89mm 170 127 112 38309

108mm 201 161 135 38310

Size a c r Za Order code

12mm 31 45 14 14 38317

15mm 36 50 18 16 38318

18mm 42 53 22 22 38319

22mm 47 58 26 27 38320

28mm 58 64 34 34 38322

35mm 69 82 42 44 38324

42mm 81 101 50 52 38325

54mm 100 120 65 66 38326

67mm 130 175 80 78 38327

76mm 147 190 90 98 38328

89mm 215 250 127 153 38329

108mm 206 259 161 141 38330

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 15

S13/6092G Male elbow

Connection: Press-fit x BSP male taper thread.

S14/6090G Female elbow

Connection: Press-fit x BSP parallel female thread.

Size a c Za Order code

12mm x 3/8" 30 25 13 38371

12mm x 1/2" 32 31 15 38370

15mm x 3/8" 32 27 12 38339

15mm x 1/2" 38 34 19 38333

18mm x 1/2" 35 34 15 38340

18mm x 3/4" 38 33 18 38372

22mm x 3/4" 49 45 28 38334

28mm x 1" 58 53 36 38335

35mm x 11/4" 55 47 30 38336

42mm x 11/2" 62 51 32 38337

54mm x 2" 70 63 35 38338

Size a c Za Zc Order code

12mm x 3/8" 32 23 15 10 38346

12mm x 1/2" 34 23 17 7 38345

15mm x 3/8" 33 24 13 11 38347

15mm x 1/2" 41 24 20 15 38351

15mm x 3/4" 36 70 16 16 38344

18mm x 1/2" 36 30 16 14 38348

18mm x 3/4" 38 30 18 12 38349

22mm x 1/2" 53 24 32 13 38350

22mm x 3/4" 45 27 24 11 38353

28mm x 1" 51 33 28 14 38354

35mm x 11/4" 55 45 29 21 38355

42mm x 11/2" 85 45 57 26 38356

54mm x 2" 104 54 72 33 38357

S15/6472G Backplate elbow

Connection: Press-fit x BSP parallel female thread.

Size a c d Za Zc Order code

12mm x 1/2" 61 22 35 44 7 38397

15mm x 3/8" 41 36 49 21 14 38396

15mm x 1/2" 41 23 36 21 8 38400

18mm x 1/2" 41 24 39 21 9 38398

22mm x 3/4" 45 27 45 24 11 38401

16 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP press-fit fittings

for jointing copper tube

Connection: Press-fit x parallel female thread.

S15L/6472L Backplate elbow

Size a c d Za Zc Order code

15mm x 1/2" 41 45 58 21 8 38399

S19/7005 90º bend

Connection: Both ends male for insertion in to an XPress fitting.

Za Zb

Size a b Za Zb Order code

15mm 70 120 22 72 38390

18mm 70 120 17 67 38391

22mm 70 120 9 59 38392

28mm 80 120 7 47 38393

S21/7041 Obtuse elbow

Connection: Press-fit x press-fit.

Za a

Size a Za Order code

12mm 23 6 38411

15mm 28 8 38410

18mm 29 9 38413

22mm 31 12 38412

28mm 37 16 38414

35mm 44 18 38416

42mm 51 21 38417

54mm 62 27 38418

64mm 114 64 38960

67mm 85 35 38419

76mm 91 45 38420

89mm 109 47 38422

108mm 125 59 38421

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 17

S21S/7040 Obtuse street elbow

Size a c Za Item code

12mm 23 32 6 38402

15mm 28 37 8 38404

18mm 29 39 9 38403

22mm 32 44 11 38405

28mm 37 47 14 38406

35mm 43 58 17 38407

42mm 51 71 21 38408

54mm 62 82 27 38409

64mm 114 145 64 38959

67mm 85 88 35 38430

76mm 95 146 35 38431

89mm 132 196 70 38433

108mm 127 184 60 38432

Connection: Press-fit x male end for insertion into an XPress fitting.

Connection: Both ends male for insertion into an XPress fitting.

Connection: Press-fit x press-fit.

S22/7086 Partial crossover

Size a c d e Za Order code

15mm 110 40 44 25 90 38435

18mm 120 45 49 27 100 38437

22mm 134 50 55 30 113 38436

S22S/7087 Street crossover

Size a c d e Order code

15mm 157 56 46 30 38438

18mm 166 60 49 31 38434

22mm 178 65 55 33 38439

S23/7085 Full crossover

Size a c Za Order code

15mm 140 26 100 38440

18mm 151 27 111 38442

22mm 170 28 128 38441

18 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP press-fit fittings

for jointing copper tube

Tee specification

See page 73

UK specification European specification

Connection: Press-fit on all ends.

S24/7130 Equal tee

ZaZa

Size a c Za Zc Order code

12mm 28 28 11 11 38472

15mm 32 32 12 12 38450

18mm 34 34 14 14 38451

22mm 37 37 16 16 38460

28mm 42 42 19 19 38462

35mm 50 50 24 24 38464

42mm 58 58 28 28 38466

54mm 69 69 34 34 38467

64mm 133 134 83 84 38961

67mm 95 107 45 58 38468

76mm 101 114 50 64 38469

89mm 162 162 100 100 38470

108mm 159 159 92 92 38471

S25/7130 Tee, reduced branch

Connection: Press-fit on all ends.

Size

UK European a c Za c Order code

15 x 15 x 12mm 15 x 12 x 15mm 32 32 12 15 38488

18 x 18 x 12mm 18 x 12 x 18mm 34 35 14 18 38452

18 x 18 x 15mm 18 x 15 x 18mm 34 35 14 15 38454

22 x 22 x 12mm 22 x 12 x 22mm 37 34 16 17 38491

22 x 22 x 15mm 22 x 15 x 22mm 37 38 16 18 38490

22 x 22 x 18mm 22 x 18 x 22mm 37 38 16 18 38535

28 x 28 x 12mm 28 x 12 x 28mm 42 41 19 21 38493

28 x 28 x 15mm 28 x 15 x 28mm 42 41 19 21 38492

28 x 28 x 18mm 28 x 18 x 28mm 42 41 19 21 38538

28 x 28 x 22mm 28 x 22 x 28mm 42 41 19 20 38494

35 x 35 x 15mm 35 x 15 x 35mm 45 44 19 24 38496

35 x 35 x 22mm 35 x 22 x 35mm 45 45 19 24 38497

35 x 35 x 28mm 35 x 28 x 35mm 50 44 24 21 38498

42 x 42 x 15mm 42 x 15 x 42mm 50 48 20 28 38499

42 x 42 x 22mm 42 x 22 x 42mm 50 48 20 27 38500

42 x 42 x 28mm 42 x 28 x 42mm 56 49 26 26 38501

42 x 42 x 35mm 42 x 35 x 42mm 56 50 26 24 38502

54 x 54 x 22mm 54 x 22 x 54mm 60 54 25 33 38504

54 x 54 x 28mm 54 x 28 x 54mm 60 55 25 32 38505

54 x 54 x 35mm 54 x 35 x 54mm 61 55 24 29 38506

54 x 54 x 42mm 54 x 42 x 54mm 69 64 34 34 38507

64 x 64 x 35mm 64 x 35 x 64mm 115 102 65 76 38962

64 x 64 x 42mm 64 x 42 x 64mm 126 109 76 79 38963

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 19

S25/7130 Tee, reduced branch cont.

Connection: Press-fit on all ends.

Tee specification

See page 73

UK specification European specification

Size

UK European a c Za c Order code

67 x 67 x 28mm 67 x 28 x 67mm 76 67 26 43 38550

67 x 67 x 35mm 67 x 35 x 67mm 80 70 29 43 38560

67 x 67 x 42mm 67 x 42 x 67mm 82 76 32 41 38561

67 x 67 x 54mm 67 x 54 x 67mm 88 78 47 43 38562

76 x 76 x 22mm 76 x 22 x 76mm 73 73 22 50 38563

76 x 76 x 28mm 76 x 28 x 76mm 77 73 26 50 38564

76 x 76 x 35mm 76 x 35 x 76mm 80 78 30 53 38553

76 x 76 x 42mm 76 x 42 x 76mm 103 106 55 70 38551

76 x 76 x 54mm 76 x 54 x 76mm 108 104 60 72 38552

89 x 89 x 54mm 89 x 54 x 89mm 136 119 77 86 38554

89 x 89 x 76mm 89 x 76 x 89mm 151 146 91 96 38556

108 x 108 x 54mm 108 x 54 x 108mm 131 129 66 93 38555

108 x 108 x 67mm 108 x 67 x 108mm 117 136 46 91 38565

108 x 108 x 76mm 108 x 76 x 108mm 140 141 73 93 38557

S26/7130 Tee, one end reduced

Connection: Press-fit on all ends.

Za Zd

Size

UK European a c d Za Zc Zd Order code

15 x 12 x 15mm 15 x 15 x 12mm 32 32 36 12 12 19 38508

18 x 15 x 18mm 18 x 18 x 15mm 34 34 42 14 14 22 38455

22 x 15 x 22mm 22 x 22 x 15mm 37 37 46 16 16 26 38510

22 x 18 x 22mm 22 x 22 x 18mm 37 37 43 16 16 23 38511

28 x 15 x 28mm 28 x 28 x 15mm 42 42 55 19 19 35 38512

28 x 22 x 28mm 28 x 28 x 22mm 42 42 52 19 19 31 38514

35 x 22 x 35mm 35 x 35 x 22mm 51 50 72 25 24 51 38517

35 x 28 x 35mm 35 x 35 x 28mm 51 50 67 25 24 41 38518

20 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP press-fit fittings

for jointing copper tube

Tee specification

See page 73

UK specification European specification

Connection: Press-fit on all ends.

S27/7130 Tee, one end and branch reduced

Connection: Press-fit on all ends.

Size

UK European a c d Za Zc Zd Order code

15 x 12 x 12mm 15 x 12 x 12mm 32 32 35 12 15 18 38527

18 x 15 x 15mm 18 x 15 x 15mm 34 35 40 14 15 20 38453

22 x 18 x 15mm 22 x 15 x 18mm 37 38 44 16 18 24 38531

22 x 15 x 15mm 22 x 15 x 15mm 37 44 43 16 18 23 38530

22 x 15 x 18mm 22 x 18 x 15mm 37 38 44 16 18 24 38533

22 x 18 x 18mm 22 x 18 x 18mm 37 38 41 16 18 21 38534

28 x 22 x 15mm 28 x 15 x 22mm 42 41 46 19 21 25 38536

28 x 22 x 18mm 28 x 18 x 22mm 42 41 47 19 21 26 38529

28 x 22 x 22mm 28 x 22 x 22mm 42 41 49 19 20 28 38532

35 x 22 x 22mm 35 x 22 x 22mm 51 44 67 25 23 45 38539

35 x 28 x 22mm 35 x 22 x 28mm 51 44 63 25 23 40 38541

35 x 28 x 28mm 35 x 28 x 28mm 51 44 67 25 21 44 38542

42 x 35 x 35mm 42 x 35 x 35mm 56 50 74 26 24 48 38546

54 x 42 x 42mm 54 x 42 x 42mm 69 64 83 34 34 53 38566

S28/7130 Tee, both ends reduced

Size

UK European a c Za Zc Order code

12 x 12 x 15mm 12 x 15 x 12mm 36 32 19 15 38447

15 x 15 x 18mm 15 x 18 x 15mm 35 32 15 12 38547

15 x 15 x 22mm 15 x 22 x 15mm 38 34 18 13 38545

22 x 22 x 28mm 22 x 28 x 22mm 52 42 31 19 38548

28 x 28 x 35mm 28 x 35 x 28mm 68 50 45 24 38549

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 21

S30/6130G Female branch tee

Connection: Press-fit x BSP parallel female branch.

S60/S302 Stop end

Size a Item code

35mm 96 38686

42mm 108 38688

54mm 125 38690

Connection: Male end for insertion into an XPress fitting.

S32/6130G Female branch tee with multi ports

Tappings

Size a b Za A B C D Item code

67mm x 1/2" 130 84 29 1/2"1/2" - - 38189

76mm x 1/2" 130 96 28 1/2"1/2" - - 38188

89mm x 3/4" 160 108 36 3/4"3/4"3/4" - 38192

108mm x 3/4" 170 132 35 3/4"3/4"3/4"3/4" 38206

Connection: Press-fit x BSP parallel female branch.

Size

UK European a c Za Zc Order code

12 x 12mm x 1/2" 12 x 1/2" x 12mm 29 23 12 7 38584

15 x 15mm x 1/2" 15 x 1/2" x 15mm 34 26 14 11 38585

18 x 18mm x 1/2" 18 x 1/2" x 18mm 42 24 22 8 38586

22 x 22mm x 1/2" 22 x 1/2" x 22mm 42 26 21 11 38591

22 x 22mm x 3/4" 22 x 3/4" x 22mm 45 27 24 11 38587

28 x 28mm x 1/2" 28 x 1/2" x 28mm 44 29 21 14 38592

28 x 28mm x 3/4" 28 x 3/4" x 28mm 41 34 18 14 38593

35 x 35mm x 1/2" 35 x 1/2" x 35mm 50 34 24 19 38594

42 x 42mm x 1/2" 42 x 1/2" x 42mm 57 38 27 23 38596

54 x 54mm x 1/2" 54 x 1/2" x 54mm 69 44 34 29 38597

76 x 76mm x 1/2" 76 x 1/2" x 76mm 65 48 15 30 38190

108 x 108mm x 1/2" 108 x 1/2" x 108mm 82 65 15 53 38191

Tee specification

See page 73

UK specification European specification

22 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP press-fit fittings

for jointing copper tube

Connection: Press-fit x female union end.

S68FF/6359 Union

Size a Za S Order code

15mm x 3/4" 25 5 30 38235

18mm x 3/4" 28 8 30 38237

22mm x 1" 29 8 36 38238

28mm x 11/4" 31 8 46 38239

35mm x 11/2" 32 6 52 38242

42mm x 13/4" 39 9 58 38243

Connection: Press-fit x parallel female end.

S65F/6096G Straight female union elbow connector

Size a c G S S1 Za Zc Order code

12mm x 1/2"4932

3/4" 30 27 32 17 38790

15mm x 1/2"5332

3/4" 30 27 33 17 38791

18mm x 1/2"5532

3/4" 30 27 35 17 38792

18mm x 3/4" 61 36 1 36 33 41 20 38793

22mm x 3/4" 62 36 1 36 33 41 20 38794

22mm x 1" 66 40 1 36 40 45 21 38795

28mm x 1" 68 44 11/4" 46 40 45 25 38796

35mm x 11/4"75501

1/2" 52 50 49 28 38797

42mm x 11/2"85531

3/4" 58 56 55 32 38798

54mm x 2" 99 64 23/8" 75 68 64 38 38799

S61/7301 Stop end

Size a Za Order code

12mm 17 2 38702

15mm 20 2 38695

18mm 20 2 38696

22mm 21 2 38697

28mm 23 2 38698

35mm 26 2 38699

42mm 30 2 38700

54mm 35 2 38701

64mm 50 2 38689

67mm 50 2 38691

76mm 50 2 38692

89mm 62 2 38693

108mm 67 2 38694

Connection: Press-fit, for use with copper tube.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 23

Connection: Press-fit x BSP taper male thread.

Connection: Press-fit x BSP parallel female thread.

Za G

S69/6331G Straight male union connector

Size a G S S1 Za Order code

12mm x 3/8"48

1/2" 24 19 31 38807

12mm x 1/2"54

3/4" 30 25 37 38808

15mm x 1/2"62

3/4" 30 25 42 38813

15mm x 3/4"58

3/4" 30 25 38 38809

18mm x 1/2"59

3/4" 30 25 39 38810

18mm x 3/4"61

3/4" 30 25 41 38811

22mm x 1/2" 66 1" 36 32 45 38812

22mm x 3/4" 74 1" 36 32 53 38814

22mm x 1" 68 1" 36 32 47 38815

28mm x 3/4"75

3/4" 46 - 52 38820

28mm x 1" 76 11/4" 46 40 53 38816

35mm x 11/4"791

1/2" 52 46 53 38817

42mm x 11/2"881

3/4" 58 51 58 38818

54mm x 2" 101 23/8" 75 65 66 38819

S69F/6330G Straight female union connector

Size a G S S1 Za Order code

12mm x 1/2"42

3/4" 30 26 10 38828

15mm x 1/2"52

3/4" 30 26 30 38833

15mm x 3/4"55

3/4" 30 31 18 38829

18mm x 1/2"48

3/4" 30 26 13 38830

18mm x 3/4"57

3/4" 30 31 21 38831

22mm x 3/4" 68 1" 36 32 43 38834

22mm x 1" 65 1" 36 39 25 38832

28mm x 3/4"65

3/4" 46 31 28 38827

28mm x 1" 65 11/4" 46 43 43 38835

35mm x 11/4"741

1/2" 52 48 52 38836

42mm x 11/2"831

3/4" 58 53 48 38837

54mm x 2" 90 23/8" 75 65 50 38838

24 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

S2CP/6270GCP Straight female connector

Size a S Za Order code

12mm x 3/8" 31 20 2 38619

12mm x 1/2" 35 25 3 38620

15mm x 3/8" 33 20 2 38621

15mm x 1/2" 38 25 3 38622

Connection: Press-fit x BSP parallel female thread.

Chromium plated press-fit

fittings for jointing

chromium plated copper tube

S3CP/6243GCP Straight male connector

Size a S Za Order code

12mm x 3/8" 32 19 15 38627

12mm x 1/2" 36 19 19 38628

15mm x 3/8" 33 21 13 38629

15mm x 1/2" 37 21 17 38630

Connection: Press-fit x BSP taper male thread.

S1CP/7270CP Straight coupling

Connection: Press-fit x press-fit.

Size a Za Order code

12mm 42 8 38610

15mm 43 3 38611

22mm 46 4 38612

S1RCP/7240SCP Straight reducing coupling

Connection: Press-fit x press-fit.

Size a Za Order code

15 x 12mm 44 7 38616

22 x 15mm 52 11 38617

S1SCP/7270SCP Slip Straight coupling slip pattern

Connection: Press-fit x press-fit (without tube stop).

Size a Za Order code

15mm 80 40 38614

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 25

Leak Before Press (LBP) technology identifies joints that have not been

pressed correctly

Suitable for connecting to copper tube to BS EN 1057 (R250/R290)

Designed with a chromium plate finish to complement any room design

where exposed pipework is a feature.

Connection: Larger end male for insertion into fitting x press-fit.

S6CP/7243CP Reducer

Size a Za Order code

15 x 12mm 45 28 38636

18 x 12mm 47 30 38637

18 x 15mm 47 25 38638

22 x 15mm 54 34 38639

S8CP/6280GCP Male adaptor

Connection: Male copper for insertion into an XPress fitting with BSP male taper thread.

Size a S Order code

15mm x 1/2" 50 19 38642

S12CP/7002ACP Elbow

Connection: Press-fit x press-fit.

Size a r Za Order code

12mm 31 14 14 38645

15mm 38 17 17 38646

22mm 47 26 26 38647

S12SCP/7001ACP Street elbow

Connection: Press-fit x male end for insertion into an XPress fitting.

Size a c r Za Order code

12mm 31 45 14 14 38649

15mm 36 50 18 16 38650

22mm 47 58 27 26 38651

S13CP/6092GCP Male elbow

Connection: Press-fit x BSP taper male thread.

Size a c Za Order code

12mm x 1/2" 32 31 15 38654

15mm x 1/2" 38 34 19 38655

26 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Chromium plated press-fit

fittings for jointing

chromium plated copper tube

S21SCP/7040CP Obtuse street elbow

Size a c Za Item code

12mm 23 32 6 38671

15mm 28 37 8 38672

Connection: Press-fit x male end for insertion into an XPress fitting.

S15CP/6472GCP Backplate elbow

Size a c d Za Zc Item code

12mm x 1/2" 61 22 35 44 6 38665

15mm x 1/2" 41 23 36 21 8 38666

Connection: Press-fit x BSP parallel female thread.

Connection: Press-fit x male end for insertion into an XPress fitting.

S22CP/7086CP Partial crossover

Size a c d e Za Order code

15mm 110 40 44 25 90 38675

Connection: Press-fit x press-fit.

S23CP/7085CP Full crossover

Size a c Za Order code

15mm 140 26 100 38677

S21CP/7041CP Obtuse elbow

Connection: Press-fit x press-fit.

Za a

Size a Za Order code

12mm 23 6 38667

15mm 28 8 38668

Connection: Press-fit x BSP parallel female thread.

S14CP/6090GCP Female elbow

Size a c Za Zc Order code

12mm x 3/8" 32 23 15 10 38659

15mm x 1/2" 41 24 20 15 38660

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 27

Connection: Press-fit on all ends.

S24CP/7130CP Equal tee

ZaZa

Size a c Za Zc Order code

12mm 28 28 11 11 38710

15mm 32 32 12 12 38711

22mm 37 37 16 16 38712

S25CP/7130CP Tee, reduced branch

Connection: Press-fit on all ends.

Size

UK European a c Za Zc Order code

15 x 15 x 12mm 15 x 12 x 15mm 32 32 12 15 38714

22 x 22 x 15mm 22 x 15 x 22mm 37 37 16 16 38715

S26CP/7130CP Tee, one end reduced

Connection: Press-fit on all ends.

Za Zd

Size

UK European a c d Za Zc Zd Order code

15 x 12 x 15mm 15 x 15 x 12mm 32 32 36 12 12 19 38719

S27CP/7130CP Tee, one end and branch reduced

Connection: Press-fit on all ends.

Size

UK European a c d Za Zc Zd Order code

15 x 12 x 12mm 15 x 12 x 12mm 32 32 35 12 15 18 38723

Tee specification

See page 73

UK specification European specification

S30CP/6130GCP Female branch tee

Connection: Press-fit x BSP parallel female thread.

Size

UK European a c Za Zc Order code

15 x 15mm x 1/2" 15 x 1/2" x 15mm 34 26 14 11 38733

28 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Chromium plated press-fit

fittings for jointing

chromium plated copper tube

Connection: Press-fit for use with copper tube.

S61CP/7301CP Stop end

Size a Za Order code

15mm 20 2 38739

S68FFCP/6359CP Union

Size a Za S Item code

15mm x 3/4" 25 5 30 38742

Connection: Press-fit x female union end.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 29

Stainless steel 316 system tube

Stainless steel fittings

SS610 Stainless steel 316 system tube

Size Finish Item code

15mm x 0.6mm x 6m Stainless steel 25010

18mm x 0.6mm x 6m Stainless steel 25012

22mm x 0.6mm x 6m Stainless steel 25014

28mm x 0.8mm x 6m Stainless steel 25016

35mm x 1.0mm x 6m Stainless steel 25018

42mm x 1.0mm x 6m Stainless steel 25020

54mm x 1.0mm x 6m Stainless steel 25022

Suitable for: XPress Stainless steel fittings and XPress Stainless Gas fittings.

SS620 Stainless steel 316 system tube

Size Finish Item code

76mm x 2.0mm x 6m Stainless steel 25026

89mm x 2.0mm x 6m Stainless steel 25028

108mm x 2.0mm x 6m Stainless steel 25030

Suitable for: XPress Stainless steel fittings.

LBP 316 stainless steel

press-fit jointing system

SS1FMF Composite flange

Size a Za e f g Holes Item code

42 91 61 110 150 18 4 11680

54 112 77 125 165 18 4 11681

76 111 56 145 185 18 4 20412

89 117 59 160 200 18 8 20413

108 136 60 180 220 18 8 20414

Connection: Press-fit x metric flange. Female press-fit socket with steel flange. Outer flange to

BS 4504 type 133, PN16 rated.

30 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP 316 stainless steel

press-fit jointing system

SS1S Slip

Connection: Press-fit x press-fit (without tube stop).

SS2 Straight female connector

Size a Za Item code

15mm x 1/2" 38 8 11641

18mm x 1/2" 51 16 11643

18mm x 3/4" 38 6 11644

22mm x 1/2" 37 5 11646

22mm x 3/4" 40 16 11647

28mm x 1" 45 8 11648

35mm x 11/4" 50 24 11653

42mm x 11/2" 54 10 11654

54mm x 2" 63 11 11657

Connection: Press-fit x BSP parallel female thread.

Size a Za Item code

15mm 80 34 11728

18mm 80 34 11730

22mm 84 25 11729

28mm 89 30 11731

35mm 99 30 11732

42mm 121 47 11733

54mm 138 40 11734

76mm 220 60 20428

89mm 201 20 20429

108mm 320 80 20430

SS1 Straight coupling

Size a Za Item code

15mm 52 12 11694

18mm 53 13 11695

22mm 52 10 11696

28mm 57 12 11697

35mm 62 9 11698

42mm 74 15 11699

54mm 83 16 11700

76mm 126 15 20415

89mm 145 19 20416

108mm 171 17 20417

Connection: Press-fit x press-fit.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 31

Leak Before Press (LBP) technology identifies joints that have not been

pressed correctly in sizes 15mm-54mm

Designed for potable water applications where water quality and hygiene are

crucial, particularly in the food, pharmaceutical and health care industries

Heat-free jointing provides time and cost saving benefits to

contractors/installers.

SS3 Straight male connector

Connection: Press-fit x BSP taper male thread.

SS6 Reducer

Connection: Large end male for insertion into a fitting x press-fit.

Size a Za Item code

18 x 15mm 59 39 11712

22 x 15mm 60 40 11713

22 x 18mm 61 42 11714

28 x 15mm 66 47 11715

28 x 18mm 63 43 11716

28 x 22mm 62 41 11717

35 x 18mm 77 57 11718

35 x 22mm 69 48 11719

35 x 28mm 68 44 11720

42 x 28mm 78 55 11722

42 x 35mm 80 54 11723

54 x 22mm 98 78 11724

54 x 28mm 96 73 11725

54 x 35mm 96 65 11726

54 x 42mm 96 64 11727

76 x 54mm 155 117 20422

89 x 54mm 167 129 20423

89 x 76mm 178 122 20424

108 x 54mm 184 145 20425

108 x 76mm 217 161 20426

108 x 89mm 206 144 20427

Size a Za Item code

15mm x 1/2" 38 18 11658

18mm x 1/2" 52 32 11660

18mm x 3/4" 55 32 11661

22mm x 3/4" 44 22 11664

28mm x 1" 48 25 11665

35mm x 11/4" 55 29 11670

42mm x 11/2" 60 30 11671

54mm x 2" 69 34 11674

32 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

SS12 Elbow

Size a Za Item code

15mm 41 21 11620

18mm 54 34 11621

22mm 61 40 11622

28mm 60 37 11623

35mm 71 45 11624

42mm 86 56 11625

54mm 106 70 11626

76mm 151 95 20406

89mm 175 112 20407

108mm 226 152 20408

Connection: Press-fit x press-fit.

SS12S Street elbow

Size a Za c Item code

15mm 42 21 54 11634

18mm 45 25 67 11635

22mm 52 30 62 11636

28mm 60 37 70 11637

35mm 73 45 81 11638

42mm 87 56 96 11639

54mm 106 71 113 11640

76mm 150 96 164 20409

89mm 280 216 318 20410

108mm 217 142 236 20411

Connection: Press-fit x male end for insertion into a fitting.

SS13 Male elbow

Size a Za c Item code

15mm x 1/2" 40 20 28 11687

18mm x 1/2" 56 36 37 11688

22mm x 3/4" 45 25 38 11689

28mm x 1" 65 42 44 11690

35mm x 11/4" 52 26 51 11691

42mm x 11/2" 65 35 58 11692

54mm x 2" 90 55 60 11693

Connection: Press-fit x BSP taper male thread.

LBP 316 stainless steel

press-fit jointing system

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 33

SS14 Female elbow

Size a Za c Zc Item code

15mm x 1/2" 39 30 27 9 11682

22mm x 3/4" 45 24 33 27 11684

28mm x 1" 52 28 35 16 11685

35mm x 11/4" 59 33 42 20 11686

Connection: Press-fit x BSP parallel female thread.

SS19S 30° bend

Size a b Item code

35mm 214 80 11795

42mm 272 99 11796

54mm 326 134 11797

Connection: Press-fit x BSP parallel female thread.

SS21 Obtuse elbow

Size a Za Item code

15mm 32 12 11604

18mm 37 17 11605

22mm 36 15 11606

28mm 41 18 11607

35mm 48 22 11608

42mm 56 26 11609

54mm 85 50 11610

76mm 100 43 20400

89mm 112 49 20401

108mm 138 60 20402

Connection: Press-fit x press-fit.

Za a

SS21S Obtuse street elbow

Size a Za c Item code

15mm 32 16 40 11611

18mm 37 17 48 11612

22mm 36 15 43 11613

28mm 41 27 52 11614

35mm 48 28 53 11615

42mm 56 43 66 11616

54mm 67 32 73 11617

76mm 100 121 115 20403

89mm 107 42 130 20404

108mm 142 64 156 20405

Connection: Press-fit x male end for insertion into a fitting.

34 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

SS24 Equal tee

Size a Za c Zc Item code

15mm 37 17 34 14 11735

18mm 39 19 35 19 11737

22mm 42 21 40 19 11740

28mm 46 23 47 24 11744

35mm 51 25 54 28 11749

42mm 59 29 60 30 11753

54mm 71 36 71 36 11758

76mm 127 72 119 64 20431

89mm 128 64 132 70 20432

108mm 155 77 163 85 20433

Connection: Press-fit on all ends.

ZaZa

SS25 Tee, reduced branch

Connection: Press-fit on all ends.

Size

UK European a Za c Zc Item code

18 x 18 x 15mm 18 x 15 x 18mm 39 19 35 15 11736

22 x 22 x 15mm 22 x 15 x 22mm 41 20 36 16 11738

22 x 22 x 18mm 22 x 18 x 22mm 42 21 38 18 11739

28 x 28 x 15mm 28 x 15 x 28mm 46 23 42 22 11741

28 x 28 x 18mm 28 x 18 x 28mm 46 23 42 22 11742

28 x 28 x 22mm 28 x 22 x 28mm 46 23 45 24 11743

35 x 35 x 15mm 35 x 15 x 35mm 50 24 45 25 11745

35 x 35 x 18mm 35 x 18 x 35mm 51 24 44 24 11746

35 x 35 x 22mm 35 x 22 x 35mm 50 24 47 26 11747

35 x 35 x 28mm 35 x 28 x 35mm 51 25 49 26 11748

42 x 42 x 22mm 42 x 22 x 42mm 59 29 50 29 11750

42 x 42 x 28mm 42 x 28 x 42mm 59 29 53 30 11751

42 x 42 x 35mm 42 x 35 x 42mm 59 29 57 31 11752

54 x 54 x 22mm 54 x 22 x 54mm 71 36 56 35 11754

54 x 54 x 28mm 54 x 28 x 54mm 71 36 59 36 11755

54 x 54 x 35mm 54 x 35 x 54mm 71 36 64 38 11756

54 x 54 x 42mm 54 x 42 x 54mm 71 36 68 38 11757

76 x 76 x 22mm 76 x 22 x 76mm 126 75 71 50 20434

76 x 76 x 28mm 76 x 28 x 76mm 126 75 74 51 20435

76 x 76 x 35mm 76 x 35 x 76mm 126 75 78 52 20436

76 x 76 x 42mm 76 x 42 x 76mm 126 75 84 54 20437

76 x 76 x 54mm 76 x 54 x 76mm 126 75 91 56 20438

89 x 89 x 22mm 89 x 22 x 89mm 128 64 78 57 20439

89 x 89 x 28mm 89 x 28 x 89mm 128 64 81 58 20440

89 x 89 x 35mm 89 x 35 x 89mm 128 64 85 59 20441

89 x 89 x 42mm 89 x 42 x 89mm 128 64 91 61 20442

89 x 89 x 54mm 89 x 54 x 89mm 128 64 97 62 20443

89 x 89 x 76mm 89 x 76 x 89mm 128 64 129 72 20444

108 x 108 x 22mm 108 x 22 x 108mm 155 77 87 66 20445

LBP 316 stainless steel

press-fit jointing system

Tee specification

See page 73

UK specification European specification

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 35

SS25 Tee, reduced branch cont.

Connection: Press-fit on all ends.

Size

UK European a Za c Zc Item code

108 x 108 x 28mm 108 x 28 x 108mm 155 77 90 67 20446

108 x 108 x 35mm 108 x 35 x 108mm 155 77 94 68 20447

108 x 108 x 42mm 108 x 42 x 108mm 155 77 100 70 20448

108 x 108 x 54mm 108 x 54 x 108mm 155 77 106 71 20449

108 x 108 x 76mm 108 x 76 x 108mm 155 77 140 85 20450

108 x 108 x 89mm 108 x 89 x 108mm 155 77 138 74 20451

ZaZa

SS30 Female branch tee

Connection: Press-fit x BSP parallel female branch.

Size

UK European a Za c Zc Item code

15 x 15 x 1/2" 15 x 1/2" x 15 37 17 37 22 11759

18 x 18 x 1/2" 18 x 1/2" x 18 39 19 38 23 11760

18 x 18 x 3/4" 18 x 3/4" x 18 39 19 43 26 11761

22 x 22 x 1/2" 22 x 1/2" x 22 41 20 41 26 11762

22 x 22 x 3/4" 22 x 3/4" x 22 42 21 41 25 11763

28 x 28 x 1/2" 28 x 1/2" x 28 46 23 38 23 11765

28 x 28 x 3/4" 28 x 3/4" x 28 46 23 45 29 11766

35 x 35 x 1/2" 35 x 1/2" x 35 50 24 47 32 11767

35 x 35 x 3/4" 35 x 3/4" x 35 50 24 48 32 11768

42 x 42 x 1/2" 42 x 1/2" x 42 59 29 46 31 11769

42 x 42 x 3/4" 42 x 3/4" x 42 59 29 51 35 11770

54 x 54 x 1/2" 54 x 1/2" x 54 69 34 54 39 11771

54 x 54 x 3/4" 54 x 3/4" x 54 71 36 52 42 11773

54 x 54 x 2" 54 x 2" x 54 72 37 64 45 11772

76 x 76 x 3/4" 76 x 3/4" x 76 127 74 69 53 20452

76 x 76 x 2" 76 x 2" x 76 127 74 89 63 20453

89 x 89 x 3/4" 89 x 3/4" x 89 128 64 76 60 20454

89 x 89 x 2" 89 x 2" x 89 128 64 97 71 20455

108 x 108 x 3/4" 108 x 3/4" x 108 155 77 85 69 20456

108 x 108 x 2" 108 x 2" x 108 155 77 106 80 20457

ZaZa

Tee specification

See page 73

UK specification European specification

36 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

SS61 Stop end

Size a Item code

15mm 37 11701

18mm 23 11702

22mm 41 11703

28mm 26 11704

35mm 30 11705

42mm 37 11706

54mm 41 11707

76mm 98 20418

89mm 100 20419

108mm 126 20420

Connection: Press-fit, for use on stainless steel tube.

SS69 Straight male union connector

Connection: Press-fit x BSP taper male thread.

Size a Za Item code

15mm x 1/2" 62 42 11774

18mm x 1/2" 62 42 11776

22mm x 3/4" 69 48 11779

28mm x 1" 73 50 11781

35mm x 11/4" 78 52 11782

42mm x 11/2" 85 55 11783

54mm x 2" 100 65 11784

SS69F Straight female union connector

Connection: Press-fit x BSP parallel female thread.

Size a Za Item code

15mm x 1/2" 57 22 11785

18mm x 1/2" 78 42 11787

22mm x 3/4" 63 26 11789

28mm x 1" 65 23 11791

35mm x 11/4" 73 25 11792

42mm x 11/2" 82 30 11793

54mm x 2" 91 30 11794

LBP 316 stainless steel

press-fit jointing system

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 37

LBP carbon steel

press-fit jointing system

SC640 Galvanised carbon steel system tube

Suitable for: XPress Carbon press fittings

Size Finish Item code

15mm x 1.2mm x 3m Galvanised carbon steel 45080

18mm x 1.2mm x 3m Galvanised carbon steel 45081

22mm x 1.5mm x 3m Galvanised carbon steel 45082

28mm x 1.5mm x 3m Galvanised carbon steel 45083

35mm x 1.5mm x 3m Galvanised carbon steel 45084

42mm x 1.5mm x 3m Galvanised carbon steel 45085

54mm x 1.5mm x 3m Galvanised carbon steel 45086

67mm x 1.5mm x 3m Galvanised carbon steel 45090

76mm x 2.0mm x 3m Galvanised carbon steel 45087

89mm x 2.0mm x 3m Galvanised carbon steel 45088

108mm x 2mm x 3m Galvanised carbon steel 45089

15mm x 1.2mm x 6m Galvanised carbon steel 25080

18mm x 1.2mm x 6m Galvanised carbon steel 25081

22mm x 1.5mm x 6m Galvanised carbon steel 25082

28mm x 1.5mm x 6m Galvanised carbon steel 25083

35mm x 1.5mm x 6m Galvanised carbon steel 25084

42mm x 1.5mm x 6m Galvanised carbon steel 25085

54mm x 1.5mm x 6m Galvanised carbon steel 25086

67mm x 1.5mm x 6m Galvanised carbon steel 25090

76mm x 2.0mm x 6m Galvanised carbon steel 25087

89mm x 2.0mm x 6m Galvanised carbon steel 25088

108mm x 2.0mm x 6m Galvanised carbon steel 25089

SC660 Plastic coated galvanised carbon steel system tube

Suitable for: XPress Carbon press fittings

Size Finish Item code

15mm x 2.2mm x 6m Plastic coated carbon steel 25060

18mm x 2.2mm x 6m Plastic coated carbon steel 25061

22mm x 2.5mm x 6m Plastic coated carbon steel 25062

28mm x 2.5mm x 6m Plastic coated carbon steel 25063

35mm x 2.5mm x 6m Plastic coated carbon steel 25064

42mm x 2.5mm x 6m Plastic coated carbon steel 25065

54mm x 2.5mm x 6m Plastic coated carbon steel 25066

38 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP carbon steel

press-fit jointing system

SC1 Straight coupling

Connection: Press-fit x press-fit.

Size a Za Item code

15mm 53 13 20136

18mm 53 13 20137

22mm 55 13 20138

28mm 59 13 20139

35mm 65 13 20140

42mm 76 16 20141

54mm 86 16 20142

67mm 120 16 20662

76mm 141 31 20620

89mm 160 35 20621

108mm 193 46 20622

SC1FMF Composite flange

Connection: Press-fit x metric flange. Female press-fit socket with carbon steel flange.

Outer flange to BS 4504, type 133, PN16 rated.

Size a Za d e f g Holes Item code

67 x DN65 (21/2") PN16 79 29 55 145 185 18 4 20685

76 x DN65 (21/2") PN16 126 74 - 145 185 18 4 20659

89 x DN80 (3") PN16 143 83 70 160 200 18 8 20660

108 x DN65 (4") PN16 168 79 - 180 220 18 8 20661

SC1S Slip – Straight coupling slip pattern

Connection: Press-fit x press-fit (without tube stop).

Size a Za Item code

15mm 80 25 20144

18mm 80 25 20145

22mm 84 25 20146

28mm 91 30 20147

35mm 102 30 20148

42mm 120 40 20149

54mm 140 40 20150

67mm 120 20 20663

76mm 230 60 20623

89mm 255 70 20624

108mm 310 80 20625

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 39

Leak Before Press (LBP) technology identifies joints that have not been

pressed correctly in sizes 15mm-54mm

Designed for vented and unvented closed circuit heating

and chilled water applications

Heat-free jointing provides time and cost saving benefits to

contractors/installers.

SC2 Straight female connector

Connection: Press-fit x BSP parallel female thread.

Size a Za Item code

15mm x 1/2" 41 6 20237

18mm x 1/2" 40 5 20238

18mm x 3/4" 43 6 20239

22mm x 3/4" 43 6 20240

28mm x 1" 49 3 20241

SC3 Straight male connector

Connection: Press-fit x BSP taper male thread.

Size a Z Item code

15mm x 3/8" 35 15 20227

15mm x 1/2" 39 19 20228

18mm x 1/2" 39 19 20229

18mm x 3/4" 40 20 20230

22mm x 3/4" 44 23 20231

28mm x 1" 48 25 20232

35mm x 11/4" 55 29 20233

42mm x 11/2" 59 29 20234

54mm x 2" 69 34 20235

67mm x 21/2" 83 33 20664

SC6 Reducer

Connection: Large male end for insertion into a fitting x press-fit.

Size a Za Item code

18 x 15mm 55 35 20213

22 x 15mm 58 38 20215

22 x 18mm 59 39 20216

28 x 15mm 65 45 20217

28 x 18mm 63 43 20218

28 x 22mm 63 42 20219

35 x 22mm 69 48 20220

35 x 28mm 70 47 20221

42 x 35mm 78 52 20222

54 x 22mm 98 77 20223

54 x 28mm 90 67 20224

54 x 35mm 90 64 20226

54 x 42mm 96 66 20225

67 x 28mm 142 119 20665

67 x 35mm 142 116 20666

67 x 42mm 142 112 20667

67 x 54mm 138 103 20668

76 x 54mm 143 106 20639

40 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

SC12 Elbow

Connection: Press-fit x press-fit.

Size a Za r Item code

15mm 41 21 21 20155

18mm 45 25 25 20156

22mm 51 30 30 20157

28mm 60 37 37 20158

35mm 71 45 45 20159

42mm 86 56 56 20160

54mm 105 70 70 20161

67mm 165 115 80 20672

76mm 151 96 – 20626

89mm 174 114 – 20627

108mm 214 137 – 20628

SC6 Reducer cont.

Connection: Large male end for insertion into a fitting x press-fit.

Size a Za Item code

76 x 67mm 158 108 20669

89 x 54mm 161 125 20640

89 x 67mm 170 118 20670

89 x 76mm 157 102 20641

108 x 67mm 208 158 20671

108 x 76mm 199 144 20642

108 x 89mm 194 133 20643

SC12S Street elbow

Connection: Press-fit x male end for insertion into a fitting.

Size a Za c r Item code

15mm 41 21 48 21 20163

18mm 45 25 51 25 20164

22mm 51 30 58 30 20165

28mm 60 37 66 37 20166

35mm 71 45 77 45 20167

42mm 86 56 93 56 20168

54mm 105 70 111 70 20169

67mm 165 115 172 80 20673

76mm 151 96 167 - 20629

89mm 173 110 188 - 20630

108mm 214 137 235 - 20631

LBP carbon steel

press-fit jointing system

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 41

SC13 Male elbow

Connection: Press-fit x male BSP taper thread.

Size a Za c Item code

15mm x 3/8" 41 21 45 20198

15mm x 1/2" 41 21 50 20199

18mm x 1/2" 45 25 58 20200

22mm x 3/4" 51 30 62 20201

28mm x 1" 60 37 75 20202

35mm x 11/4" 71 45 86 20206

42mm x 11/2" 86 56 96 20204

54mm x 2" 105 70 117 20205

Za a

SC21 Obtuse elbow

Connection: Press-fit x press-fit.

Size a Za Item code

15mm 31 11 20170

18mm 32 12 20171

22mm 35 14 20172

28mm 40 17 20173

35mm 46 20 20174

42mm 56 26 20175

54mm 67 32 20176

67mm 119 69 20674

76mm 99 47 20632

89mm 113 53 20633

108mm 140 63 20634

SC21S Obtuse street elbow

Connection: Press-fit x male end for insertion into a fitting.

Size a Za c Item code

15mm 31 11 38 20177

18mm 32 12 38 20178

22mm 35 14 42 20179

28mm 40 17 46 20180

35mm 46 20 51 20181

42mm 56 26 63 20182

54mm 67 32 73 20183

67mm 119 69 126 20675

76mm 99 47 115 20635

89mm 109 46 128 20636

108mm 139 65 160 20637

42 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

SC22S Partial crossover

Connection: Both ends male for insertion into a fitting.

Size a c d e Item code

15mm 155 54 45 31 20193

18mm 167 60 48 34 20194

22mm 177 65 54 37 20195

28mm 215 75 64 43 20196

SC24 Equal tee

Connection: Press-fit on all ends.

Size a Za c Zc Item code

15mm 35 15 44 24 20249

18mm 37 17 46 26 20250

22mm 40 19 49 28 20251

28mm 45 22 54 31 20252

35mm 51 25 60 34 20253

42mm 60 30 67 37 20254

54mm 71 36 78 43 20255

67mm 99 49 101 51 20676

76mm 115 60 111 56 20644

89mm 125 65 134 72 20645

108mm 155 79 153 77 20646

ZaZa

SC25 Tee, reduced branch

Connection: Press-fit on all ends.

Size

UK European a Za c Zc Item code

18 x 18 x 15mm 18 x 15 x 18mm 37 17 46 26 20258

22 x 22 x 15mm 22 x 15 x 22mm 40 19 48 28 20260

22 x 22 x 18mm 22 x 18 x 22mm 40 19 48 28 20261

28 x 28 x 15mm 28 x 15 x 28mm 45 22 51 31 20262

28 x 28 x 18mm 28 x 18 x 28mm 45 22 51 31 20263

28 x 28 x 22mm 28 x 22 x 28mm 45 22 52 31 20264

35 x 35 x 15mm 35 x 15 x 35mm 51 25 54 34 20265

35 x 35 x 18mm 35 x 18 x 35mm 51 25 54 34 20266

35 x 35 x 22mm 35 x 22 x 35mm 51 25 55 34 20267

35 x 35 x 28mm 35 x 28 x 35mm 51 25 57 34 20268

42 x 42 x 22mm 42 x 22 x 42mm 60 30 58 37 20269

42 x 42 x 28mm 42 x 28 x 42mm 60 30 60 37 20270

42 x 42 x 35mm 42 x 35 x 42mm 60 30 63 37 20271

54 x 54 x 22mm 54 x 22 x 54mm 71 36 64 43 20272

54 x 54 x 28mm 54 x 28 x 54mm 71 36 66 43 20273

LBP Carbon steel

press-fit jointing system

Tee specification

See page 73

UK specification European specification

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 43

ZaZa

Tee specification

See page 73

UK specification European specification

SC28 Tee, both ends reduced

Connection: Press-fit on all ends.

Size

UK European a Za c Zc Item code

15 x 15 x 18mm 15 x 18 x 15mm 35 15 44 24 20709

15 x 15 x 22mm 15 x 22 x 15mm 33 15 39 18 20710

22 x 22 x 28mm 22 x 28 x 22mm 40 18 46 21 20712

ZaZa

SC25 Tee, reduced branch cont.

Connection: Press-fit on all ends.

Size

UK European a Za c Zc Item code

54 x 54 x 35mm 54 x 35 x 54mm 71 36 69 43 20274

54 x 54 x 42mm 54 x 42 x 54mm 71 36 73 43 20275

67 x 67 x 28mm 67 x 28 x 67mm 99 49 70 46 20677

67 x 67 x 35mm 67 x 35 x 67mm 99 49 74 47 20678

67 x 67 x 42mm 67 x 42 x 67mm 99 49 80 48 20679

67 x 67 x 54mm 67 x 54 x 67mm 99 49 83 48 20680

76 x 76 x 22mm 76 x 22 x 76mm 126 70 71 48 20686

76 x 76 x 28mm 76 x 28 x 76mm 126 70 74 45 20687

76 x 76 x 35mm 76 x 35 x 76mm 126 70 80 53 20688

76 x 76 x 42mm 76 x 42 x 76mm 126 70 84 52 20689

76 x 76 x 54mm 76 x 54 x 76mm 115 60 84 46 20647

76 x 76 x 67mm 76 x 67 x 76mm 126 70 105 55 20681

89 x 89 x 22mm 89 x 22 x 89mm 126 63 79 50 20690

89 x 89 x 28mm 89 x 28 x 89mm 125 60 82 51 20691

89 x 89 x 35mm 89 x 35 x 89mm 126 63 86 58 20692

89 x 89 x 42mm 89 x 42 x 89mm 125 60 91 59 20693

89 x 89 x 54mm 89 x 54 x 89mm 126 63 99 61 20694

89 x 89 x 67mm 89 x 67 x 89mm 128 63 112 62 20682

89 x 89 x 76mm 89 x 76 x 89mm 129 68 117 62 20648

108 x 108 x 22mm 108 x 22 x 108mm 155 77 87 64 20695

108 x 108 x 28mm 108 x 28 x 108mm 155 77 90 66 20696

108 x 108 x 35mm 108 x 35 x 108mm 155 77 94 67 20697

108 x 108 x 42mm 108 x 42 x 108mm 155 77 100 68 20698

108 x 108 x 54mm 108 x 54 x 108mm 155 77 106 68 20699

108 x 108 x 76mm 108 x 76 x 108mm 155 77 133 78 20700

108 x 108 x 89mm 108 x 89 x 108mm 155 80 140 79 20649

44 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

SC61 Stop end

Connection: Press-fit, for use on carbon steel tube.

Size a Za Item code

15mm 26 6 20295

18mm 26 6 20296

22mm 29 8 20297

28mm 32 9 20298

35mm 34 8 20299

42mm 43 13 20300

54mm 52 17 20301

67mm 84 34 20684

76mm 71 16 20656

89mm 80 19 20657

108mm 98 21 20658

LBP Carbon steel

press-fit jointing system

SC30 Female branch tee

Connection: Press-fit x BSP parallel female branch.

Size

UK European a Za c Zc Item code

15 x 15mm x 1/2" 15 x 1/2" x 15mm 35 15 36 16 20281

18 x 18mm x 1/2" 18 x 1/2" x 18mm 37 17 37 17 20282

22 x 22mm x 1/2" 22 x 1/2" x 22mm 40 19 39 20 20283

28 x 28mm x 1/2" 28 x 1/2" x 28mm 45 22 42 23 20284

35 x 35mm x 1/2" 35 x 1/2" x 35mm 51 25 45 27 20285

42 x 42mm x 1/2" 42 x 1/2" x 42mm 60 30 48 30 20286

54 x 54mm x 1/2" 54 x 1/2" x 54mm 71 36 54 35 20287

67 x 67mm x 3/4" 67 x 3/4" x 67mm 99 49 65 47 20683

76 x 76mm x 3/4" 76 x 3/4" x 76mm 115 60 71 39 20650

89 x 89mm x 3/4" 89 x 3/4" x 89mm 129 67 75 55 20651

108 x 108mm x 3/4" 108 x 3/4" x 108mm 155 79 86 68 20652

ZaZa

Tee specification

See page 73

UK specification European specification

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 45

SC69 Straight male union connector

Connection: Press-fit x BSP taper male thread.

Size a Za Item code

15mm x 1/2" 64 44 20302

15mm x 3/4" 86 65 20303

18mm x 1/2" 64 44 20304

22mm x 3/4" 70 49 20307

28mm x 1" 75 52 20309

35mm x 11/4" 82 56 20310

42mm x 11/2" 88 58 20311

54mm x 2" 100 65 20312

SC69F Straight female union connector

Connection: Press-fit x BSP parallel female thread.

Size a Za Item code

15mm x 1/2" 59 20 20313

15mm x 3/4" 80 44 20314

18mm x 1/2" 59 20 20315

22mm x 3/4" 63 22 20317

28mm x 1" 65 19 20319

35mm x 11/4" 76 25 20320

42mm x 11/2" 83 28 20321

54mm x 2" 93 27 20322

46 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Copper press-fit fittings

for gas services

SG1FMF/7510 Composite flange

Connection: Press-fit x metric flange. Female press-fit socket with carbon steel flange.

Outer flange to BS 4504, type 133, PN16 rated.

Size a Za d e f g Holes Item code

67 x DN65 (21/2") PN16 103 53 100 145 185 18 4 39281

76 x DN80 (3") PN16 103 53 115 160 200 18 8 39282

108 x DN100 (4") PN16 126 59 158 180 220 18 8 39284

SG1FMM/7520 Composite flange

Connection: Press-fit x metric flange. Female press-fit socket with carbon steel flange.

Outer flange to BS 4504, type 133, PN16 rated.

Size a d e f g Holes Item code

67 x DN65 (21/2") PN16 112 100 145 185 18 4 39395

76 x DN80 (3") PN16 113 115 160 200 18 8 39396

108 x DN100 (4") PN16 141 158 180 220 18 8 39398

SG1/G7270 Straight coupling

Connection: Press-fit x press-fit.

Size a Z Item code

15mm 43 3 39700

18mm 44 4 39699

22mm 46 4 39701

28mm 50 4 39702

35mm 62 6 39703

42mm 71 7 39704

54mm 83 9 39705

67mm 110 10 39302

76mm 110 10 39303

108mm 205 71 39305

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 47

SG1S/G7270SG Slip – Straight coupling slip pattern

Connection: Press-fit x press-fit (without tube stop).

Size a Z max. Item code

15mm 80 40 39710

18mm 80 40 39709

22mm 84 42 39711

28mm 91 45 39712

35mm 99 50 39713

42mm 119 60 39714

54mm 141 70 39715

67mm 110 10 39307

76mm 110 10 39308

108mm 131 9 39310

SG2/G6270G Straight female connector

Connection: Press-fit x BSP parallel female thread.

Size a S Za Item code

15mm x 1/2" 38 25 3 39720

15mm x 3/4" 39 30 3 39721

18mm x 1/2" 37 25 2 39716

18mm x 3/4" 39 30 3 39717

22mm x 1/2" 37 30 1 39722

22mm x 3/4" 39 30 2 39723

28mm x 1" 45 37 2 39724

35mm x 11/4" 50 46 2 39725

42mm x 11/2" 54 53 2 39726

54mm x 2" 63 65 2 39727

Designed for internal and external above ground 2nd and

3rd family gas services - sizes 15mm-108mm

Designed specifically for use with copper tube to BS EN 1057

Heat-free jointing provides time and cost saving benefits to

contractors/installers.

48 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Copper press-fit fittings

for gas services

SG3/G6243G Straight male connector

Connection: Press-fit x BSP taper male thread.

Size a S Za Item code

15mm x 1/2" 37 21 17 39730

15mm x 3/4" 39 25 19 39731

18mm x 1/2" 37 25 17 39728

18mm x 3/4" 39 25 19 39729

22mm x 1/2" 38 30 17 39732

22mm x 3/4" 40 30 21 39733

22mm x 1" 42 32 21 39734

28mm x 3/4" 43 36 20 39737

28mm x 1" 44 36 21 39735

28mm x 11/4" 48 40 25 39736

35mm x 1" 48 41 22 39738

35mm x 11/4" 50 41 24 39739

42mm x 11/4" 58 51 28 39741

42mm x 11/2" 58 51 28 39740

54mm x 2" 63 63 28 39742

67mm x 21/2" 93 80 50 39311

76mm x 3" 110 94 59 39313

108mm x 4" 132 117 50 39315

SG6/G7243 Reducer

Connection: Larger male end for insertion into a fitting x press-fit.

Size a Za Item code

18 x 15mm 47 25 39761

22 x 15mm 54 34 39750

22 x 18mm 48 26 39762

28 x 15mm 62 42 39751

28 x 18mm 59 37 39763

28 x 22mm 55 34 39752

35 x 22mm 68 47 39753

35 x 28mm 66 44 39754

42 x 22mm 76 55 39755

42 x 28mm 73 48 39756

42 x 35mm 75 48 39757

54 x 28mm 89 67 39760

54 x 35mm 90 63 39758

54 x 42mm 90 57 39759

67 x 28mm 109 86 39319

67 x 35mm 109 83 39320

67 x 42mm 110 80 39321

67 x 54mm 112 77 39322

76 x 35mm 113 87 39323

76 x 42mm 113 86 39324

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 49

SG6/G7243 Reducer cont.

Connection: Larger male end for insertion into a fitting x press-fit.

Size a Za Item code

76 x 54mm 116 81 39325

76 x 67mm 126 78 39327

108 x 42mm 153 124 39334

108 x 54mm 156 120 39335

108 x 67mm 166 116 39337

108 x 76mm 162 112 39338

SG12/G7002A Elbow

Connection: Press-fit x press-fit.

Size a Za r Item code

15mm 38 18 18 39780

18mm 42 22 22 39779

22mm 47 26 26 39781

28mm 57 34 34 39782

35mm 68 42 42 39783

42mm 80 50 50 39784

54mm 100 65 65 39785

67mm 132 87 80 39341

76mm 142 92 90 39342

108mm 201 135 161 39344

SS1

SG11/G6330 Union coupling

Size a Za S S1 Item code

15mm 61 21 34 28 39770

18mm 67 27 41 36 39906

22mm 66 24 41 36 39771

28mm 75 29 48 41 39772

35mm 82 30 58 50 39773

42mm 97 37 65 55 39774

54mm 103 33 80 70 39775

Connection: Press-fit x press-fit.

50 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Copper press-fit fittings

for gas services

SG13/G6092G Male elbow

Connection: Press-fit x BSP taper male thread.

Size a c Za Item code

15mm x 1/2" 37 67 18 39800

18mm x 1/2" 64 34 35 39806

18mm x 3/4" 60 37 40 39807

22mm x 3/4" 48 79 27 39801

28mm x 1" 57 88 34 39802

35mm x 11/4" 80 59 54 39803

42mm x 11/2" 104 57 74 39804

54mm x 2" 118 80 83 39805

SG14/G6090G Female elbow

Connection: Press-fit x parallel female thread.

Size a c Za Zc Item code

15mm x 1/2" 55 26 35 12 39810

15mm x 3/4" 63 29 43 22 39811

18mm x 1/2" 55 25 34 14 39808

18mm x 3/4" 61 29 41 22 39809

22mm x 1/2" 56 25 35 13 39813

22mm x 3/4" 62 29 25 14 39814

22mm x 1" 66 38 45 21 39812

28mm x 1" 73 37 50 20 39815

35mm x 11/4" 83 43 57 23 39816

42mm x 11/2" 88 46 59 27 39817

54mm x 2" 104 55 69 33 39818

SG12S/G7001A Street elbow

Connection: Press-fit x male end for insertion into a fitting.

Size a c Za r Item code

15mm 36 50 16 18 39790

18mm 42 53 22 22 39789

22mm 47 58 27 26 39791

28mm 58 64 34 34 39792

35mm 69 82 44 42 39793

42mm 81 101 52 50 39794

54mm 100 120 66 65 39795

67mm 130 175 78 80 39346

76mm 147 190 98 90 39347

108mm 206 259 141 161 39349

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 51

SG15/G6471G Backplate elbow

Connection: Press-fit x BSP parallel female thread.

Size a d c Za Zc Item code

15mm x 1/2" 51 38 22 31 10 39820

18mm x 1/2" 51 38 22 31 10 39819

22mm x 3/4" 61 48 31 40 17 39821

SG21S/G7040 Obtuse street elbow

Connection: Press-fit x male end for insertion into a fitting.

Size a c Za r Item code

15mm 28 37 8 18 39835

18mm 29 39 9 22 39833

22mm 32 44 11 26 39836

28mm 37 47 14 34 39837

35mm 43 58 17 42 39838

42mm 51 71 21 50 39839

54mm 62 82 27 65 39840

67mm 85 88 35 - 39356

76mm 95 146 35 - 39357

108mm 127 184 60 - 39359

Za a

SG21/G7041 Obtuse elbow

Connection: Press-fit x press-fit.

Size a Za r Item code

15mm 28 8 18 39825

18mm 29 9 22 39823

22mm 33 14 26 39826

28mm 41 19 34 39827

35mm 47 22 42 39828

42mm 57 28 50 39829

54mm 68 32 65 39830

67mm 85 35 - 39351

76mm 91 45 - 39352

108mm 125 59 - 39354

52 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Copper press-fit fittings

for gas services

SG24/G7130 Equal tee

Connection: Press-fit on all ends.

Size a c Za Zc Item code

15mm 32 32 12 12 39850

18mm 34 34 14 14 39847

22mm 37 37 16 16 39851

28mm 42 42 19 19 39852

35mm 50 50 24 24 39853

42mm 57 57 27 27 39854

54mm 69 78 34 43 39855

67mm 95 107 45 58 39361

76mm 101 114 50 64 39362

108mm 159 159 92 92 39364

ZaZa

Connection: Press-fit x press-fit.

Tee specification

See page 73

UK specification European specification

SG23/G7085 Crossover

Size a Za c Order code

15mm 140 100 26 39844

18mm 151 111 27 39845

22mm 169 127 28 39846

Connection: Press-fit x male end for insertion into a fitting.

SG22/G7086 Street crossover

Size a c d e Za Order code

15mm 110 41 46 26 90 39841

18mm 120 45 49 27 100 39842

22mm 135 50 55 28 114 39843

Connection: Both ends male for insertion into fitting.

SG22S/7087 Full crossover

Size a c d e Order code

15mm 157 56 46 30 38438

18mm 166 60 49 31 38434

22mm 178 65 55 33 38439

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 53

SG25 Tee, reduced branch

Connection: Press-fit on all ends.

Size

UK European a c Za Zc Item code

18 x 18 x 15mm 18 x 15 x 18mm 34 35 14 15 39856

22 x 22 x 15mm 22 x 15 x 22mm 37 38 16 18 39860

22 x 22 x 18mm 22 x 18 x 22mm 37 38 16 18 39868

28 x 28 x 15mm 28 x 15 x 28mm 42 41 19 21 39861

28 x 28 x 18mm 28 x 18 x 28mm 42 41 19 21 39857

28 x 28 x 22mm 28 x 22 x 28mm 42 41 19 20 39862

35 x 35 x 22mm 35 x 22 x 35mm 45 44 19 23 39863

35 x 35 x 28mm 35 x 28 x 35mm 50 44 24 21 39864

42 x 42 x 22mm 42 x 22 x 42mm 50 48 20 27 39869

42 x 42 x 28mm 42 x 28 x 42mm 56 49 26 26 39865

42 x 42 x 35mm 42 x 35 x 42mm 56 50 27 35 39866

54 x 54 x 22mm 54 x 22 x 54mm 60 54 25 33 39871

54 x 54 x 42mm 54 x 42 x 54mm 69 64 34 34 39867

67 x 67 x 28mm 67 x 28 x 67mm 76 67 26 43 39368

67 x 67 x 35mm 67 x 35 x 67mm 80 70 29 43 39369

67 x 67 x 42mm 67 x 42 x 67mm 82 76 32 41 39370

67 x 67 x 54mm 67 x 54 x 67mm 88 78 47 43 39371

76 x 76 x 22mm 76 x 22 x 76mm 73 73 22 50 39372

76 x 76 x 28mm 76 x 28 x 76mm 77 73 26 50 39373

76 x 76 x 35mm 76 x 35 x 76mm 80 78 30 53 39374

76 x 76 x 42mm 76 x 42 x 76mm 103 106 55 70 39375

76 x 76 x 54mm 76 x 54 x 76mm 108 104 60 72 39376

108 x 108 x 54mm 108 x 54 x 108mm 136 119 77 86 39382

108 x 108 x 67mm 108 x 67 x 108mm 117 136 46 91 39383

108 x 108 x 76mm 108 x 76 x 108mm 140 141 73 93 39384

Tee specification

See page 73

UK specification European specification

SG26/G7130 Tee, one end reduced

Connection: Press-fit on all ends.

Size

UK European a c d Za Zc Zd Item code

22 x 15 x 22mm 22 x 22 x 15mm 37 37 46 16 16 26 39870

Za Zd

SG27/G7130 Tee, one end and branch reduced

Connection: Press-fit on all ends.

Size

UK European a c d Za Zc Zd Item code

22 x 15 x 15mm 22 x 15 x 15mm 37 38 43 16 18 23 39875

54 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

SG61/G7301 Stop end

Connection: Press-fit, for use on copper tube.

Connection: Press-fit x BSP parallel female branch.

Size a Item code

15mm 20 39880

18mm 20 39878

22mm 21 39881

28mm 23 39882

35mm 26 39883

42mm 30 39884

54mm 35 39885

67mm 50 39390

76mm 50 39391

108mm 67 39393

SG30/G6130G Female branch tee

Size

UK European a c Za Zc Order code

15 x 15mm x 1/2" 15 x 1/2" x 15mm 32 59 12 44 39890

18 x 18mm x 1/2" 18 x 1/2" x 18mm 34 62 14 47 39891

22 x 22mm x 1/2" 22 x 1/2" x 22mm 37 65 16 50 39892

22 x 22mm x 3/4" 22 x 3/4" x 22mm 37 67 16 51 39893

28 x 28mm x 1/2" 28 x 1/2" x 28mm 42 68 19 53 39894

28 x 28mm x 3/4" 28 x 3/4" x 28mm 42 69 19 52 39895

35 x 35mm x 1/2" 35 x 1/2" x 35mm 45 72 16 63 39896

35 x 35mm x 1" 35 x 1" x 35mm 50 34 24 19 39897

42 x 42mm x 1/2" 42 x 1/2" x 42mm 50 72 19 61 39898

54 x 54mm x 1/2" 54 x 1/2" x 54mm 60 79 26 70 39899

76 x 76mm x 1/2" 76 x 1/2" x 76mm 65 48 15 30 39386

108 x 108mm x 1/2" 108 x 1/2" x 108mm 82 65 15 53 39388

Connection: Press-fit x female union end.

SG68FF/G6360 Union

Size a Za S Order code

15mm x 7/8" 29 9 34 39910

22mm x 11/8" 34 13 41 39911

28mm x 13/8" 41 18 48 39912

Copper press-fit fittings

for gas services

Tee specification

See page 73

UK specification European specification

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 55

SSG1 Straight coupling

Connection: Press-fit x press-fit.

Size a Za Item code

15mm 52 12 11800

22mm 52 10 11802

28mm 57 12 11803

35mm 62 9 11804

42mm 74 15 11805

54mm 83 16 11806

SSG1S Straight coupling slip pattern

Connection: Press-fit x press-fit (without tube stop).

Size a Za Item code

15mm 80 34 11808

22mm 84 25 11810

28mm 89 30 11811

35mm 99 30 11812

42mm 121 47 11813

54mm 138 40 11814

SSG2 Straight female connector

Connection: Press-fit x BSP parallel female thread.

Size a Za Item code

15mm x 1/2" 38 8 11928

22mm x 1/2" 37 5 11930

22mm x 3/4" 40 16 11931

28mm x 1" 45 8 11933

35mm x 11/4" 50 24 11934

42mm x 11/2" 54 10 11936

54mm x 2" 63 11 11937

Stainless steel press-fit

fittings for gas services

56 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Stainless steel press-fit

fittings for gas services

SSG12 Elbow

Connection: Press-fit x press-fit.

Size a Za Item code

15mm 41 21 11816

22mm 61 40 11818

28mm 60 37 11819

35mm 71 45 11820

42mm 86 56 11821

54mm 106 70 11822

SSG6 Reducer

Connection: Larger male end for insertion into a fitting x press-fit.

Size a Za Item code

22 x 15mm 60 40 11849

28 x 15mm 66 47 11851

28 x 22mm 62 41 11853

35 x 22mm 69 48 11854

35 x 28mm 68 44 11855

42 x 28mm 78 55 11856

42 x 35mm 80 54 11857

54 x 28mm 96 73 11858

54 x 35mm 96 65 11859

54 x 42mm 96 64 11860

SSG3 Straight male connector

Connection: Press-fit x BSP taper male thread.

Size a Za Item code

15mm x 1/2" 38 18 11914

22mm x 3/4" 44 22 11917

28mm x 1" 48 25 11919

35mm x 11/4" 55 29 11920

42mm x 11/2" 60 30 11923

54mm x 2" 69 34 11924

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 57

SSG12S Street elbow

Connection: Press-fit x male end for insertion into a fitting.

Size a Za c Item code

15mm 42 21 54 11824

22mm 52 30 62 11826

28mm 60 37 70 11827

35mm 73 45 81 11828

42mm 87 56 96 11829

54mm 106 71 113 11830

SSG13 Male elbow

Connection: Press-fit x BSP taper male thread.

Size a Za c Item code

15mm x 1/2" 40 20 28 11940

22mm x 3/4" 45 25 38 11942

28mm x 1" 65 42 44 11943

35mm x 11/4" 52 26 51 11944

Designed for use on above ground 2nd and 3rd family gas services

Designed to suit applications where high levels of hydrogen sulphide lead to

dust problems in copper pipelines

Designed for use with XPress stainless steel system tube.

SSG14 Female elbow

Connection: Press-fit x BSP parallel female thread.

Size a Za c Zc Item code

15mm x 1/2" 39 30 27 9 11950

22mm x 3/4" 45 24 33 27 11952

28mm x 1" 52 28 35 16 11953

35mm x 11/4" 59 33 42 20 11954

SSG15 Backplate elbow

Connection: Press-fit x BSP parallel female thread.

Size a d Za Item code

15mm x 1/2" 49 43 29 11957

22mm x 3/4" 53 51 32 11959

58 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Stainless steel press-fit

fittings for gas services

SSG24 Equal tee

Connection: Press-fit on all ends.

Size a Za c Zc Item code

15mm 37 17 34 14 11865

22mm 42 21 40 19 11867

28mm 46 23 47 24 11868

35mm 51 25 54 28 11869

42mm 59 29 60 30 11870

54mm 71 36 71 36 11871

ZaZa

Tee specification

See page 73

UK specification European specification

SSG21 Obtuse elbow

Connection: Press-fit x press-fit.

Size a Za Item code

15mm 32 12 11832

22mm 36 15 11834

28mm 41 18 11835

35mm 48 22 11836

42mm 56 26 11837

54mm 85 50 11838

Za a

SSG21S Obtuse street elbow

Connection: Press-fit x male end for insertion into a fitting.

Size a Za c Item code

15mm 32 16 40 11840

22mm 36 15 43 11842

28mm 41 27 52 11843

35mm 48 28 53 11844

42mm 56 43 66 11845

54mm 67 32 73 11846

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 59

SSG25 Tee, reduced branch

Connection: Press-fit on all ends.

Size

UK European a Za c Zc Item code

22 x 22 x 15mm 22 x 15 x 22mm 41 20 36 16 11873

28 x 28 x 15mm 28 x 15 x 28mm 46 23 42 22 11875

28 x 28 x 22mm 28 x 22 x 28mm 46 23 45 24 11877

35 x 35 x 15mm 35 x 15 x 35mm 50 24 45 25 11878

35 x 35 x 22mm 35 x 22 x 35mm 50 24 47 26 11880

35 x 35 x 28mm 35 x 28 x 35mm 51 25 49 26 11881

42 x 42 x 22mm 42 x 22 x 42mm 59 29 50 29 11882

42 x 42 x 28mm 42 x 28 x 42mm 59 29 53 30 11883

42 x 42 x 35mm 42 x 35 x 42mm 59 29 57 31 11884

54 x 54 x 22mm 54 x 22 x 54mm 71 36 56 35 11885

54 x 54 x 28mm 54 x 28 x 54mm 71 36 59 36 11886

54 x 54 x 35mm 54 x 35 x 54mm 71 36 64 38 11887

54 x 54 x 42mm 54 x 42 x 54mm 71 36 68 38 11888

ZaZa

SSG30 Female branch tee

Connection: Press-fit x BSP parallel female branch.

Size

UK European a Za c Zc Item code

15 x 15mm x 1/2" 15 x 1/2" x 15mm 37 17 37 22 11900

22 x 22mm x 1/2" 22 x 1/2" x 22mm 41 20 41 26 11903

22 x 22mm x 3/4" 22 x 3/4" x 22mm 42 21 41 25 11904

28 x 28mm x 1/2" 28 x 1/2" x 28mm 46 23 38 23 11905

28 x 28mm x 3/4" 28 x 3/4" x 28mm 46 23 45 29 11906

35 x 35mm x 1/2" 35 x 1/2" x 35mm 50 24 47 32 11907

35 x 35mm x 3/4" 35 x 3/4" x 35mm 50 24 48 32 11908

42 x 42mm x 1/2" 42 x 1/2" x 42mm 59 29 46 31 11909

54 x 54mm x 1/2" 54 x 1/2" x 54mm 69 34 54 39 11910

54 x 54mm x 3/4" 54 x 3/4" x 54mm 71 36 52 42 11911

54 x 54mm x 2" 54 x 2" x 54mm 72 37 64 45 11912

ZaZa

SSG25 Reduced branch tee

Tee specification

See page 73

UK specification European specification

SSG61 Stop end

Connection: Press-fit.

Size a Item code

15mm 37 11980

22mm 41 11982

28mm 26 11983

35mm 30 11984

42mm 37 11985

54mm 41 11986

60 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Connection: Press-fit x press-fit.

Connection: Press-fit x press-fit (without tube stop).

Connection: Press-fit x BSP parallel female thread.

Connection: Press-fit x BSP taper male thread.

SR1/7270 Straight coupling

Size L Z Item code

15mm 43 3 38010R

22mm 46 4 38020R

28mm 50 4 38030R

35mm 62 6 38032R

42mm 71 7 38034R

54mm 83 9 38035R

SR1S/7270S Slip – Straight coupling slip pattern

Size L Z Item code

15mm 80 40 38044R

22mm 84 42 38045R

28mm 91 45 38046R

35mm 99 50 38047R

42mm 119 60 38048R

54mm 141 70 38049R

SR2/6270G Straight female connector

Size L S Z Item code

15mm x 1/2" 38 25 3 38090R

22mm x 3/4" 39 30 2 38092R

28mm x 1" 45 37 2 38093R

35mm x 11/4" 50 46 1 38094R

42mm x 11/2" 54 53 2 38095R

54mm x 2" 63 65 2 38096R

SR3/6243G Straight male connector

Size L S Z Item code

15mm x 1/2" 37 21 17 38114R

22mm x 3/4" 40 30 21 38116R

28mm x 1" 44 36 21 38118R

35mm x 11/4" 50 41 24 38119R

42mm x 11/2" 58 51 28 38120R

54mm x 2" 63 63 28 38121R

LBP copper press-fit jointing

system for solar

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 61

Connection: Larger male end for insertion into a fitting x press-fit.

Connection: Press-fit x press-fit.

SR11/6330 Union coupling

Size a G s S1 Za Item code

15mm 60 3/4" 30 25 20 38180R

22mm 68 1" 36 32 26 38181R

28mm 73 11/4" 46 40 27 38182R

35mm 71 11/2" 52 46 19 38183R

42mm 91 13/4" 58 51 31 38184R

54mm 98 23/8" 75 65 28 38185R

SS1

SR6/7243 Reducer

Size L Z Item code

22 x 15mm 54 34 38200R

28 x 15mm 62 42 38202R

28 x 22mm 56 34 38204R

35 x 22mm 68 47 38207R

35 x 28mm 66 44 38208R

42 x 22mm 76 55 38210R

42 x 28mm 73 48 38211R

42 x 35mm 75 48 38212R

54 x 28mm 89 67 38215R

54 x 35mm 90 63 38216R

54 x 42mm 89 58 38217R

SR12/7002A Elbow

Size a Z r Item code

15mm 38 17 17 38280R

22mm 47 26 26 38290R

28mm 56 34 34 38300R

35mm 68 42 42 38302R

42mm 80 50 50 38304R

54mm 100 65 65 38306R

Leak Before Press (LBP) technology identifies joints that have not been

pressed correctly (15mm-54mm)

Designed for solar installations where extreme temperatures operate

as low as -35ºC to a maximum 200ºC

Heat-free jointing provides time and cost saving benefits to

contractors/installers.

62 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP copper press-fit jointing

system for solar

SR12S/7001A Street elbow

Size a c r Za Item code

15mm 36 50 18 16 38318R

22mm 47 58 26 27 38320R

28mm 58 64 34 34 38322R

35mm 69 82 42 44 38324R

42mm 81 101 50 52 38325R

54mm 100 120 65 66 38326R

Connection: Press-fit x male end for insertion into a fitting.

SR13/6092G Male elbow

Size a c Za Item code

15mm x 1/2" 38 34 19 38333R

22mm x 3/4" 49 45 28 38334R

28mm x 1" 58 53 36 38335R

35mm x 11/4" 55 47 30 38336R

42mm x 11/2" 62 51 32 38337R

54mm x 2" 70 63 35 38338R

Connection: Press-fit x BSP taper male thread.

SR14/6090G Female elbow

Size a c Za Zc Item code

15mm x 1/2" 41 24 20 15 38351R

22mm x 3/4" 45 27 24 11 38353R

28mm x 1" 51 33 28 14 38354R

35mm x 11/4" 55 45 29 21 38355R

42mm x 11/2" 85 45 57 26 38356R

54mm x 2" 104 54 72 33 38357R

Connection: Press-fit x BSP parallel female thread.

SR15/6472G Backplate elbow

Size a c d Za Zc Item code

15mm x 1/2" 41 23 36 21 8 38400R

22mm x 3/4" 45 27 45 24 11 38401R

Connection: Press-fit x BSP parallel female thread.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 63

SR21S/7040 Obtuse street elbow

Size a c Za Item code

15mm 28 37 8 38404R

22mm 32 44 11 38405R

28mm 7 47 14 38406R

35mm 43 58 17 38407R

42mm 51 71 21 38408R

54mm 62 82 27 38409R

SR21/7041 Obtuse elbow

Size a Z r Item code

15mm 28 8 18 38410R

22mm 31 12 26 38412R

28mm 41 19 34 38414R

35mm 47 22 42 38416R

42mm 57 28 50 38417R

54mm 68 32 65 38418R

S24 Equal tee

Size a c Za Zc Item code

15mm 32 32 12 12 38450R

22mm 37 37 16 16 38460R

28mm 42 42 19 19 38462R

35mm 50 50 24 24 38464R

42mm 58 58 28 28 38466R

54mm 69 69 34 34 38467R

SR24/7130 Equal tee

Connection: Press-fit x press-fit.

Connection: Press-fit x male end for insertion into a fitting.

Connection: Press-fit on all ends.

Tee specification

See page 73

UK specification European specification

64 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP copper press-fit jointing

system for solar

Tee specification

See page 73

UK specification European specification

SR25/7130 Tee, reduced branch

Za Za

Size

UK European a c Za Zc Item code

22 x 22 x 15mm 22 x 15 x 22mm 37 38 16 18 38490R

28 x 28 x 15mm 28 x 15 x 28mm 42 41 19 21 38492R

28 x 28 x 22mm 28 x 22 x 28mm 42 41 19 20 38494R

35 x 35 x 15mm 35 x 15 x 35mm 45 44 19 24 38496R

35 x 35 x 22mm 35 x 22 x 35mm 45 45 19 24 38497R

35 x 35 x 28mm 35 x 28 x 35mm 50 44 24 21 38498R

42 x 42 x 15mm 42 x 15 x 42mm 50 48 20 28 38499R

42 x 42 x 22mm 42 x 22 x 42mm 50 48 20 27 38500R

42 x 42 x 28mm 42 x 28 x 42mm 56 49 26 26 38501R

42 x 42 x 35mm 42 x 35 x 42mm 56 50 26 24 38502R

54 x 54 x 22mm 54 x 22 x 54mm 60 54 25 33 38504R

54 x 54 x 28mm 54 x 28 x 54mm 60 55 25 32 38505R

54 x 54 x 35mm 54 x 35 x 54mm 61 55 24 29 38506R

54 x 54 x 42mm 54 x 42 x 54mm 69 64 34 34 38507R

SR26/7130 Tee, one end reduced

Size

UK European a c d Za Zc Zd Item code

22 x 15 x 22mm 22 x 22 x 15mm 37 37 46 16 16 26 38510R

28 x 15 x 28mm 28 x 28 x 15mm 42 42 55 19 19 35 38512R

28 x 22 x 28mm 28 x 28 x 22mm 42 42 52 19 19 31 38514R

35 x 22 x 35mm 35 x 35 x 22mm 51 50 72 25 24 51 38517R

35 x 28 x 35mm 35 x 35 x 28mm 51 50 67 25 24 41 38518R

SR27/7130 Tee, one end and branch reduced

Size

UK European a c d Za Zc Zd Item code

22 x 15 x 15mm 22 x 15 x 15mm 37 44 43 16 18 23 38530R

28 x 22 x 22mm 28 x 22 x 22mm 42 41 49 19 20 28 38532R

28 x 22 x 15mm 28 x 15 x 22mm 42 41 53 19 20 33 38536R

35 x 22 x 22mm 35 x 22 x 22mm 51 44 67 25 23 45 38539R

35 x 28 x 22mm 35 x 22 x 28mm 51 44 63 25 23 40 38541R

35 x 28 x 28mm 35 x 28 x 28mm 51 44 67 25 21 44 38542R

Connection: Press-fit on all ends.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 65

Tee specification

See page 73

UK specification European specification

SR28/7130 Tee, both ends reduced

Size

UK European a c Za Zc Item code

15 x 15 x 22mm 15 x 22 x 15mm 38 34 18 13 38545R

Connection: Press-fit on all ends.

SR30/6130G Female branch tee

cZc

Size

UK European a c Za Zc Item code

15 x 15mm x 1/2" 15 x 1/2" x 15mm 34 26 14 11 38585R

22 x 22mm x 1/2" 22 x 1/2" x 22mm 42 26 21 11 38591R

22 x 22mm x 3/4" 22 x 3/4" x 22mm 45 27 24 11 38587R

28 x 28mm x 1/2" 28 x 1/2" x 28mm 44 29 21 14 38592R

28 x 28mm x 3/4" 28 x 3/4" x 28mm 41 34 18 14 38593R

35 x 35mm x 1/2" 35 x 1/2" x 35mm 50 34 24 19 38594R

42 x 42mm x 1/2" 42 x 1/2" x 42mm 57 38 27 23 38596R

Connection: Press-fit x BSP parallel female branch.

SR61/7301 Stop end

Size a Za Item code

15mm 20 2 38695R

22mm 21 2 38697R

28mm 23 2 38698R

35mm 26 2 38699R

42mm 30 2 38700R

54mm 35 2 38701R

Connection: Press-fit, for copper tube.

66 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

LBP copper press-fit jointing

system for solar

SR69/6331G Straight male union connector

SS1

Size G S S1 a Za Item code

15mm x 1/2"3/4" 30 25 62 42 38813R

22mm x 3/4" 1" 36 32 74 53 38814R

28mm x 1" 11/4" 46 40 76 53 38816R

35mm x 11/4"1

1/2" 52 46 79 53 38817R

42mm x 11/2"1

3/4" 58 51 88 58 38818R

54mm x 2" 23/8" 75 65 101 66 38819R

SR69F/6330G Straight female union connector

SS1

Size G S S1 a Za Item code

15mm x 1/2"3/4" 30 26 52 30 38833R

22mm x 3/4" 1" 36 32 68 43 38834R

28mm x 1" 11/4" 46 43 65 43 38835R

35mm x 11/4"1

1/2" 52 48 74 52 38836R

42mm x 11/2"1

3/4" 58 53 83 48 38837R

54mm x 2" 23/8" 75 65 90 50 38838R

Connection: Press-fit x BSP taper male thread.

Connection: Press-fit x BSP parallel female thread.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 67

XPress accessories

S100 Replacement ‘O’ Rings

For use on XPress copper fittings only

Size Item code

15mm 39115

22mm 39122

28mm 39128

35mm 39135

42mm 39142

54mm 39154

67mm 39230

76mm 39231

108mm 39232

SS100 Replacement ‘O’ Rings

For use on XPress stainless and carbon fittings only

Size Item code

15mm 27000

18mm 27001

22mm 27002

28mm 27003

35mm 27004

42mm 27005

54mm 27006

76mm 27007

89mm 27008

108mm 27009

S104 Flat face union fibre washer (Mk1)

For use with XPress unions (not suitable for stainless steel)

Size Item code

1/2" 38989

3/4" 38990

1" 38991

11/4" 38992

11/2" 38993

2" 38994

21/2" 38995

Gas ‘O’ rings are not offered as spares. We do not recommend substituting gas ‘O’ rings to XPress fittings.

68 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

XPress accessories

Size Item code

15mm 39100

22mm 39101

28mm 39102

35mm 39103

42mm 39104

54mm 39105

67mm* 39106

S110 Depth gauge

Suitable for copper, carbon and stainless steel

Size Item code

15mm - 54mm 39160

SV100 Viton ‘O’ Rings

For use on XPress copper and XPress solar fittings

*Suitable for XPress copper and carbon 67mm.

SS106 Flat face union rubber washer (Mk2)

For use with XPress unions stainless and carbon steel only

Size Item code

15mm - 18mm 27030

22mm 27031

28mm 27032

35mm 27033

42mm 27034

54mm 27035

Size Item code

15mm 39080

18mm 39081

22mm 39082

28mm 39083

35mm 39084

42mm 39085

54mm 39086

76mm 39088

89mm 39089

108mm 39090

SV105 Viton ‘O’ Rings

For use on XPress stainless and XPress carbon fittings only

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 69

S120 Deburring tool

Size Item code

15mm - 54mm 39168

S122 Copper tube preparation kit

Size Item code

35mm - 54mm 39233

TA150 Noga deburring kit

Size Item code

15mm - 22mm 76207

S130 Silicon ‘O’ ring lubricant

For use with ‘O’ rings only

Size Item code

100g tub 39219

S135 Dri-slide lubricant

For use with jaws and slings only

Size Item code

115ml 39169

S115 Tube stripper

For use with SC660 tube

Size Item code

15mm 39260

18mm 39261

22mm 39262

28mm 39263

35mm - 54mm 39264

70 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-fit tools and jaws

Press tools approved for pressing XPress

Dimension Manufacturer Press Tool Jaws Sling Jaw adaptor Sling Profile

(mm) (up to 35mm) (42mm and above) (Copper, Stainless/Carbon)

15 - 28 REMS REM-578012 Mini-Press ACC Mini M15 - M28 - - M

Battery powered (14.4V)

15 - 35 REMS REM-571013 Akku-Press M15 - M35 - - M

Battery powered (14.4V)

REM-571014 Akku-Press ACC M15 - M35 - - M

Battery powered (14.4V)

REM-577011 Power-Press M15 - M35 - - M

REM-572110 Power-Press E M15 - M35 - - M

REM-577010 Power-Press ACC M15 - M35 - - M

42 - 54 REMS REM-571013 Akku-Press - Z3 M42 (PR) M54 (PR) M

Battery powered (14.4V)

REM-571014 Akku-Press ACC - Z3 M42 (PR) M54 (PR) M

Battery powered (14.4V)

REM-577011 Power-Press - Z3 M42 (PR) M54 (PR) M

REM-572110 Power-Press E - Z3 M42 (PR) M54 (PR) M

REM-577010 Power-Press ACC - Z3 M42 (PR) M54 (PR) M

12 - 28 Novopress AFP 101 PB1 - - M

Battery powered (12V)

12 - 35 Novopress EFP2 PB2 - - M

EFP202 PB2 - - M

AFP202 PB2 - - M

ECO202 PB2 - - M

ACO202 PB2 - - M

42 - 54 Novopress EFP2 - ZB201/ZB203 (42/54mm) M

EFP202 - ZB201/ZB203 (42/54mm) M

AFP202 - ZB201/ZB203 (42/54mm) M

ECO202 - ZB201/ZB203 (42/54mm) M

ACO202 - ZB201/ZB203 (42/54mm) M

12 - 35 Novopress ECO301 PB3 - - M

42 - 67* ZB302 (For 42/54/67mm) 42/54 (also suitable for EFP2, M

EFP202, AFP202, ECO202, ACO202)

and 67mm

67* - 108** ZB321 (For 76/89/108 First press)** 76/89/108 and 108 copper only** M

108** ZB322 (For 108 second press only)** 108 and 108 copper only** M

*See page 71 for 67mm sling.

**For 108mm jaws, specify use for copper or stainless/carbon.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 71

*67mm Sling (S322-67mm)

Novopress offers alternative slings for use on different press systems. As such we have to

reinforce the following instruction.

Where 67mm slings are required for crimping XPress Copper and XPress Carbon fittings,

installers must only use the Novopress sling reference 36516-01, marked

“WOESTE Yorkshire 67” as this is the correct profile for our XPress Press-fit 67mm

fittings. See photo on right.

Under no circumstances should any other brand of sling be used with our 67mm fittings as

these will lead to an incorrect crimp resulting in an immediate joint failure and invalidate

the Pegler Yorkshire Warranty.

XPress 67mm fittings that have inadvertently been crimped with the wrong brand of sling

cannot be successfully re-crimped with the “WOESTE Yorkshire 67” sling and unfortunately

will have to be cut out and replaced with a new fitting using the correct sling.

Power supply

It is essential when preparing to undertake an installation using XPress fittings and tools

that a suitable constant power source is available. If the supply of power is not constant it

may affect the performance of the joint.

Checking the power source is particularly important prior to joining with the S301/EC03

Pressmax tool as it includes safety software, which detects the amount of power available

to the machine. If there is not enough for the tool to initiate the pressing cycle and

complete a sound joint the tool will not commence the pressing operation. This feature is

particularly useful when installing large size press fittings, as the pressure required to press

these fittings is significantly grater than for smaller fittings, hence the power supply to the

tool must be guaranteed.

It is therefore recommended that when using a portable transformer to provide power to

the press tool, the transformer should be a minimum of 3KVA rated in order that a

continuous uninterrupted power supply is always available.

When a semi-permanent source of power such as a generator is being used it is essential

the plant is well maintained. The maximum cable size from generator to outlet and the

minimum length of cable between the power outlet and the tool should be used.

72 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

Tube compatibility

and applications

*Heating applications only.

**For XPress solar, copper tube with a maximum temperature of 200ºC.

Typical applications

XPress XPress XPress XPress XPress XPress XPress

Tube/pipe type Copper Chromium Plated Stainless Carbon Copper Gas Stainless Gas Solar

Copper tube** ––––

Chromium plated copper tube – –––––

Stainless steel tube – – *– –

Carbon steel tube – – *–––

Plastic coated carbon steel tube – – *–––

It is advisable to make copper to steel connections via gunmetal/copper alloy fittings.

Hot and cold water services

Vented and unvented closed circuit heating

Chilled water and oil free compressed

air applications

With chromium plated finish for surface

mounted installations

Potable water applications where water

quality and hygiene are crucial

Pharmaceutical, food and health-care

environments

Chilled water applications

Vented and unvented closed circuit heating

Chilled water applications

Internal and external applications

Above ground 2nd and 3rd family gas

service pipelines

Above ground 2nd and 3rd family gas

service pipelines, including instances

where high levels of hydrogen sulphide

make copper unsuitable

Solar water heating systems

Fitting and tube compatibility

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 73

Press-ﬁt solutions

Materials specification and

manufacturing standards

Component Standard Summary

Male ISO 7/EN10226-1 Pipe-threads, where pressure-

end thread (formerly BS 21/ISO 7) tight joints are made on the 

threads (metric dimensions)

Female BS EN ISO 228:2003 Pipe-threads, where pressure-

end thread (formerly BS 2779/ tight joints are not made on the –––

ISO R228/1) threads (metric dimensions)

Female ISO 7/1 Pipe-threads, where pressure-

end thread tight joints are not made on the –  ––

threads (metric dimensions)

Manufacturing standards

Connectors

Male connectors

XPress male

connectors

have threads

to BS 21/

ISO 7/EN 10226-1. Inert

jointing compounds or PTFE

tape should be applied to taper

threads and good quality

jointing washers should be used

with parallel threaded fittings.

PTFE tape should not be used in

conjuction with stainless steel

threads due to the water soluble

chloride ions it contains.

All XPress fittings with flat face

unions are supplied with fibre

washer seals.

Female connectors

XPress female

threaded

connectors have

internal parallel

threads to ISO 7/EN 10226-1.

Component

Body Copper or Stainless Carbon Steel Copper or Stainless Copper or

Gunmetal steel ST34-2 Gunmetal steel Gunmetal

Alloy (316L) (Nickel plated) Alloy (316) alloy

‘O’ ring EPDM* EPDM* EPDM* Yellow Yellow Green (FPM)

HNBR†HNBR†(Viton™)

‘O’ ring bead Copper Copper

Materials speciﬁcation

NB. ‘O’ rings are supplied lubricated for easy tube insertion. *Ethylene Propylene Diene Monomer. †Hydrogenated Aerylonitrile Butadiene Rubber.

Tee specification

UK specification

First quote the ends on the

run (larger end first) and

then the branches.

European specification

Quote the larger end first,

then the branch, followed by

the remaining end.

74 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

Working temperatures

Working temperatures and pressure tables

XPress Copper fittings have all been tested

and are suitable for use with approved tubes

at temperatures from -24ºC to 110ºC at a

maximum working pressure of 16bar

throughout the temperature range.

XPress Solar is approved with tube meeting

the temperature rates shown in the table

below and operates from -35ºC to 200ºC

at a maximum working pressure of 16bar

throughout the temperature range.

XPress Stainless and XPress Carbon fittings

have been tested and are suitable for use

with approved tubes at temperatures from

-20ºC to 110ºC at a maximum working

pressure of 16bar throughout the

temperature range. For high working pressure

applications contact the Pegler Yorkshire

technical help desk.

In wet systems based installations we

recommend all systems be thoroughly tested

upon completion. The installation may be

tested to 1.5 times the working pressure of

the system, up to a maximum of 16bar.

If higher test pressures are required advice

should be sought from Pegler Yorkshire.

Pressure testing of carbon

steel systems

The following recommendations apply

concerning the testing of XPress

Carbon Steel.

Due to the potential for corrosion and

perforation of carbon steel tube and fitting

systems left partially drained for extended

periods following hydraulic testing. It is

recommended that XPress Carbon Steel

systems be dry air/nitrogen tested, up to a

maximum of 3bar.

If hydraulic testing must be undertaken the

following should be considered.

A. The test water should contain anti-

corrosion chemicals with the intention that

post testing the system shall be left

completely full of water (suitable protection

against freezing will also have to be

considered).

B. If leaving the system full of water is not

practical then every effort shall be made to

fully drain and dry the pipe work by purging

with dry air.

Regarding the air/nitrogen testing of pipe

work with XPress Carbon Steel crimped

fittings the following points will need to be

considered.

1. The air should be clean, dry and free from

oil. Excessive oil carry over in compressed air

may be detrimental to the EPDM seals. This is

not a problem with nitrogen.

2. Air is many times more searching than

water. Hence, if the purpose of the air test is

only leak detection, then 0.5bar pressure will

be more than sufficient. Higher pressures can

in fact mask sealing issues that would be

revealed by low-pressure tests.

3. The need for higher test pressures to prove

the mechanical integrity of the joints brings

with it serious safety issues. Testing for such

a failure mode with high-pressure

air/nitrogen is potentially very dangerous as

the energy stored in 5bar air/nitrogen, when

released suddenly, could lead to damage to

equipment or more seriously, injury to

personnel. HSE issue guidelines for such

testing should be strictly adhered too.

4. It is therefore; recommended that an

initial low pressure test at 0.5bar is carried

out, having put the necessary safety

measures in place, to enable any leaks to be

found. Significantly leaking, un-pressed or

damaged joints shall be replaced, but those

with low leakage rates should be identified

for close inspection during the high-pressure

test. The full loading of the ‘O’ rings often

resolve small leaks identified during the

0.5bar test. When satisfied that the system

is sound and having the necessary safety

measures in place a 1.5 times working

pressure test can be carried out as per the

Copper Development Association (CDA)

Guidelines document ‘Pressure Testing Piping

Systems’. Leaking joints at this stage should

be identified and marked for replacement.

The system pressure should then be reduced

to 0.5bar again to confirm that no persistent

low-pressure leaks are present.

XPress Copper Gas fittings are approved for

use with copper tubes to BS EN 1057 at

temperatures from -20ºC to 70ºC and a

maximum working pressure of 5bar for

outside above ground pipework and 1bar

within buildings.

As part of the DVGW/GL (formally British

Gas) approvals process, XPress Gas fittings

have passed the High temperature test at

650°C for 30 minutes at PN1 (copper)/PN5

(stainless).

N.B. The maximum temperature and

pressure range in any system is dictated

by the component with the lowest

performance rating.

Achieving low temperatures

For products used in water systems, working

temperatures of less then 4°C can only be

achieved if antifreeze is added to the system.

Localised annealing of copper tube

XPress Copper installation should not be

carried out within 300mm of a brazed or

soldered joint, as the high temperature

required for capillary jointing anneals the

copper tube rendering it too soft for

press-fit jointing. In an existing XPress

Copper installation, brazing or soldering

should not be carried out within 300mm

of an existing press-fit joint as this may

damage the ‘O’ ring.

Do not braze or weld XPress carbon or XPress

stainless steel tubes.

Temperature Durability

200ºC Cumulative exposure 20hrs/year

180ºC Cumulative exposure 60hrs/year

150ºC Cumulative exposure 480hrs/year

90 - 130ºC Normal working temperature

-35ºC Winter temperature

Pressure Working condition

3bar Normal operating pressure

10bar Maximum working pressure

16bar Maximum test pressure

16bar Maximum surge pressure

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 75

Electrical continuity

XPress Copper 

XPress Stainless 

XPress Carbon 

XPress Copper Gas 

XPress Stainless Gas 

XPress Solar 

XPress Copper Copper -24ºC 110ºC

16bar 16bar

XPress Copper chromium plated Copper chromium plated copper -24ºC 110ºC

16bar 16bar

XPress Stainless Stainless steel -20ºC 110ºC

16bar 16bar

XPress Carbon Carbon steel -20ºC 110ºC

16bar 16bar

Plastic coated carbon steel -20ºC 110ºC

16bar 16bar

XPress Copper Gas Copper -20ºC 70ºC

1bar* 5bar**

XPress Stainless Gas Stainless steel -20ºC 70ºC

1bar* 5bar**

XPress Solar Copper -35ºC 200ºC

3bar 10bar

All performance figures based on correct assembly of fittings and tube/pipe as detailed in installation instructions. *1bar inside. **5bar outside above ground.

XPress fitting Tube/pipe used with Min. temperature Max. temperature

and pressure and pressure

Pressure Equipment Directive

From 30th May 2002 most pressure

equipment and assemblies on the market in

the United Kingdom must comply with the

Pressure Equipment Directive (PED) 1999.

Fittings are exempt from the PED unless they

are incorporated into pressure equipment

falling within its scope. XPress valves are

also exempt. For a detailed explanation

please visit:

www.pegleryorkshire.co.uk/technical.cfm

Equipotential bonding

It is the installers duty to ensure that all

metallic pipework systems should comply

with the equipotential bonding requirements

of the current edition of the IEE electrical

wiring regulations (BS 7671: 1992).

All XPress products (below) provide

guaranteed electrical continuity once the

joints are pressed.

After all plumbing work has been completed,

always ensure continuity checks are

conducted by a qualified electrician in

accordance with regulations.

76 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

Tubes, pipe and

their compatibilities

COPPER TUBE BS EN 1057 COMPATIBILITY: XPress Copper, XPress

Copper Gas fittings and XPress Solar. All tube tempers (R250 and

R290) are available in all the designated wall thicknesses

Outside Wall thickness

diameter 0.6mm 0.7mm 0.8mm 0.9mm 1.0mm 1.2mm 1.5mm 2.0mm 2.5mm

12mm †––––––––

15mm – †––

†––––

22mm – – – †††–––

28mm – – – †

†––

35mm –––––

†––

42mm –––––

†––

54mm –––––

†––

64mm –––––––

–

67mm –––––

––

76mm ––––––

 –

88.9mm –––––––

–

108mm ––––––

–

Copper tube

Compatible copper

tube must meet

the requirements

of BS EN 1057 R250 and R290

for copper and copper alloy –

seamless round copper tubes for

water (and gas) in sanitary and

heating applications.

The higher the number, the

harder the material. As a result,

tube diameter, wall thickness,

length and the material temper

must all be specified for full

product designation.

All XPress Copper, Copper Gas

and XPress Solar fittings can be

used with copper tube, although

in humid conditions some

staining of the tube may be

witnessed (see page 79 Phenolic

foam section for details on

moisture-proof insulation).

Yorkex* copper System tube is

manufactured to the same

standards as above and offers

the same features and benefits

with a maximum rating of 100ºC.

Kuterlon* copper tube is

manufactured to the same

standards as above and offers

the same features and benefits

with the maximum temperature

rating of 200ºC.

When Yorkex*and Kuterlon* copper tube is used

with XPress fittings as part of a complete system

an enhanced guarantee of 30 years will apply.

XPress fittings can also be used with copper tube to the above standards, in which case

a 25 year guarantee will apply.

Yorkex* and Kuterlon* are brand names of

Yorkshire Copper Tube/KME Group.

STAINLESS STEEL 316 SYSTEM TUBE: Specification

Pegler Yorkshire Wall thickness

Outside 316 System EN 10312 Table 1 EN 10312 Table 2

diameter tube (formerly BS 4127) GW541 Table 3

(Comparison) (Comparison)

15mm 0.6mm 0.6mm –

18mm 0.6mm 0.7mm –

22mm 0.6mm 0.7mm –

28mm 0.8mm 0.8mm –

35mm 1.0mm 1.0mm –

42mm 1.0mm 1.1mm –

54mm 1.0mm 1.2mm –

76mm 2.0mm – 2.0mm

89mm 2.0mm – 2.0mm

108mm 2.0mm – 2.0mm

Stainless

steel 316

System tube

Specially designed

to be used with

XPress stainless

steel fittings, 316 System tube

is available in 6m straight

lengths in sizes from 15mm to

54mm. The tube is

manufactured from BS 316

S31/DIN 1.4401 stainless steel

strip conforming to BS10088

Part 2 and thanks to its

thin-walled geometry, is stiff,

lightweight and easy to handle.

However, when bending 316

System tube we recommend the

use of the Rothenberger Robend

3000 with rollers up to 28mm.

XPress stainless gas fittings are

also compatible with stainless

steel tubes to BS EN 10312

(encompassing the former

BS 4127) and DVGW GW541.

When XPress stainless steel System tube is used

with XPress fittings as part of a complete system

an enhanced guarantee of 30 years will apply.

XPress fittings can also be used with stainless steel tube to the above standards,

in which case a 25 year guarantee will apply.

The comparison data is for reference purposes only. Pegler Yorkshire offers the

‘Pegler Yorkshire 316 System tube’.

To qualify for our guarantees, all products must be installed in

accordance with our instructions on specified applications.

† R250 temper  R290 temper

1Range overview 2Product details 3Technical data 4Installation instructions 771Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 77

XPRESS GALVANISED CARBON STEEL TUBE: Specification

Outside Wall thickness EN 10312 Table 1

diameter GW541 Table 2 (formerly BS 4127)

including

Outside plastic Galvanised Including

diameter coating tube plastic coating

15mm 17mm 1.2mm 2.2mm

18mm 19mm 1.2mm 2.2mm

22mm 24mm 1.5mm 2.5mm

28mm 30mm 1.5mm 2.5mm

35mm 37mm 1.5mm 2.5mm

42mm 44mm 1.5mm 2.5mm

54mm 56mm 1.5mm 2.5mm

67mm – 1.5mm –

76mm – 2.0mm –

89mm – 2.0mm –

108mm – 2.0mm –

Carbon steel System

tube is available in

6m straight lengths

in sizes from 15mm to 108mm.

Plastic coated galvanised carbon

steel tube is available in straight

6 metre lengths in sizes 15 to

54mm. Galvanised carbon steel

System tube is manufactured in

accordance with DIN 2394/

NEN1982 from material with a

very low carbon content and has

a thin walled profile resulting

in a lightweight easier to

handle product.

The galvanised coating (external

only) has a minimum thickness

of 7 microns and is thermally

applied which provides a

superior bond to the tube and

further resistance to corrosion.

XPress Carbon fittings can be

used with our SC640 galvanised

carbon steel System tube or our

SC660 plastic coated carbon

steel System tube.

Carbon tube should be stored

under cover and not exposed to

the elements.

XPress galvanised carbon steel

System tube and plastic coated

carbon steel System tube

When XPress galvanised carbon steel System tube

or plastic carbon steel System tube is used with

XPress fittings as part of a complete system an

enhanced 10 year guarantee will apply.

XPress fittings can also be used with carbon steel tube and plastic coated carbon steel

tube to the above standards, in which case a 5 year guarantee will apply.

To qualify for our guarantees, all products must be installed in

accordance with our instructions on specified applications.

78 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

System design considerations

and tube expansion

XPRESS COPPER, XPRESS COPPER GAS AND XPRESS SOLAR: Copper tube expansion

Temperature Tube length

change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m

XPRESS STAINLESS AND XPRESS STAINLESS GAS: Stainless steel System tube expansion

Temperature Tube length

change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m

10ºC 0.5mm 0.7mm 0.9mm 1.0mm 1.2mm 1.4mm 1.5mm 1.7mm 2.0mm 4.3mm

20ºC 1.0mm 1.4mm 1.7mm 2.0mm 2.4mm 2.7mm 3.0mm 3.4mm 4.0mm 8.5mm

30ºC 1.5mm 2.0mm 2.6mm 3.1mm 3.6mm 4.1mm 4.6mm 5.1mm 6.1mm 13.0mm

40ºC 2.0mm 2.7mm 3.4mm 4.1mm 4.8mm 5.4mm 6.1mm 6.8mm 8.2mm 17.0mm

50ºC 2.6mm 3.4mm 4.3mm 5.1mm 6.0mm 6.8mm 7.7mm 8.5mm 10.2mm 21.0mm

60ºC 3.1mm 4.1mm 5.1mm 6.1mm 7.1mm 8.2mm 9.2mm 10.2mm 12.2mm 26.0mm

70ºC 3.6mm 4.8mm 6.0mm 7.1mm 8.3mm 9.5mm 10.7mm 11.9mm 14.3mm 30.0mm

80ºC 4.1mm 5.4mm 6.8mm 8.2mm 9.5mm 10.9mm 12.2mm 13.6mm 16.3mm 34.0mm

90ºC 4.6mm 6.1mm 7.7mm 9.2mm 10.7mm 12.2mm 13.8mm 15.3mm 18.4mm 38.0mm

100ºC 5.1mm 6.8mm 8.5mm 10.2mm 11.9mm 13.6mm 15.3mm 17.0mm 20.4mm 43.0mm

150ºC* 7.7mm 10.2mm 12.8mm 15.3mm 17.9mm 20.4mm 23.0mm 25.5mm 30.6mm 63.8mm

200ºC* 10.2mm 13.6mm 17.0mm 20.4mm 23.8mm 27.2mm 30.6mm 34.0mm 40.8mm 85.0mm

*Kuterlon copper tube.

10ºC 0.5mm 0.6mm 0.8mm 1.0mm 1.1mm 1.3mm 1.4mm 1.6mm 1.9mm 4.0mm

20ºC 1.0mm 1.3mm 1.6mm 1.9mm 2.2mm 2.6mm 2.9mm 3.2mm 3.8mm 8.0mm

30ºC 1.4mm 1.9mm 2.4mm 2.9mm 3.4mm 3.8mm 4.3mm 4.8mm 5.8mm 12.0mm

40ºC 1.9mm 2.6mm 3.2mm 3.8mm 4.5mm 5.1mm 5.8mm 6.4mm 7.7mm 16.0mm

50ºC 2.4mm 3.2mm 4.0mm 4.8mm 5.6mm 6.4mm 7.2mm 8.0mm 9.6mm 20.0mm

60ºC 2.9mm 3.8mm 4.8mm 5.8mm 6.7mm 7.7mm 8.6mm 9.6mm 11.5mm 24.0mm

70ºC 3.4mm 4.5mm 5.6mm 6.7mm 7.8mm 9.0mm 10.1mm 11.2mm 13.4mm 28.0mm

80ºC 3.8mm 5.1mm 6.4mm 7.7mm 9.0mm 10.2mm 11.5mm 12.8mm 15.4mm 32.0mm

90ºC 4.3mm 5.8mm 7.2mm 8.6mm 10.1mm 11.5mm 13.0mm 14.4mm 17.3mm 36.0mm

100ºC 4.8mm 6.4mm 8.0mm 9.6mm 11.2mm 12.8mm 14.4mm 16.0mm 19.2mm 40.0mm

The following are some of the specific design considerations which are important

to take account of when designing and installing pipework systems containing

XPress fittings.

Thermal movement

Thermal movement is a major

consideration when designing

plumbing and heating systems.

Pipework systems expand and

contract with changes in

temperature. If they are fixed

too rigidly and their movement

restricted, the systems will be

subject to stress which must be

avoided. So it’s important to

take the effect of thermal

movement into account when

designing or installing a system.

It’s especially important to

avoid stress concentrations

between fixed points typically

found at radiators, valves and

other fittings.

The following tables show

thermal expansion details for a

range of tube/pipe lengths and

temperature changes. For further

calculations please refer to the

Pegler Yorkshire System Design

Document or visit the website.

XPRESS CARBON**: Galvanised carbon steel System tube and plastic coated carbon steel System tube expansion

Temperature Tube length

change 3m 4m 5m 6m 7m 8m 9m 10m 12m 25m

10ºC 0.3mm 0.4mm 0.5mm 0.7mm 0.8mm 0.9mm 1.0mm 1.1mm 1.3mm 2.7mm

20ºC 0.7mm 0.9mm 1.1mm 1.3mm 1.5mm 1.7mm 1.9mm 2.2mm 2.6mm 5.4mm

30ºC 1.0mm 1.3mm 1.6mm 1.9mm 2.3mm 2.6mm 2.9mm 3.2mm 3.9mm 8.1mm

40ºC 1.3mm 1.7mm 2.2mm 2.6mm 3.0mm 3.5mm 3.9mm 4.3mm 5.2mm 10.8mm

50ºC 1.6mm 2.2mm 2.7mm 3.2mm 3.8mm 4.3mm 4.9mm 5.4mm 6.5mm 13.5mm

60ºC 1.9mm 2.6mm 3.2mm 3.9mm 4.5mm 5.2mm 5.8mm 6.5mm 7.8mm 16.2mm

70ºC 2.3mm 3.0mm 3.8mm 4.5mm 5.3mm 6.1mm 6.8mm 7.6mm 9.1mm 18.9mm

80ºC 2.6mm 3.5mm 4.3mm 5.2mm 6.1mm 6.9mm 7.8mm 8.6mm 10.4mm 21.6mm

90ºC 2.9mm 3.9mm 4.9mm 5.8mm 6.8mm 7.8mm 8.8mm 9.7mm 11.7mm 24.3mm

100ºC 3.2mm 4.3mm 5.4mm 6.5mm 7.6mm 8.6mm 9.7mm 10.8mm 13.0mm 27.0mm

**Closed circuit systems only.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 79

Maximum spacing of support brackets for 316 System tube,

BS 4127 and W541 stainless steel tube and plastic coated

and galvanised carbon steel tube

Size Horizontal pitch Vertical pitch

15mm 1.80m 2.00m

18mm 2.10m 2.30m

22mm 2.40m 3.00m

28mm 2.40m 3.00m

35mm 2.70m 3.00m

42mm 3.00m 3.60m

54mm 3.00m 3.60m

76mm 3.00m 3.60m

89mm 3.60m 4.50m

108mm 3.60m 4.50m

Correct anchoring

Always ensure the spur used to anchor the

branch of a tee or connecting a radiator

is long enough to allow normal thermal

movement. Failure to observe this simple

rule can lead to a failure. Incorporating

expansion loops or bellows devices into the

system can help guard against such

problems, whilst a horseshoe link or offset

(see diagrams) is an ideal way to counteract

continual thermal cycling.

Techniques for expansion

stress relief

Design considerations

Some contracts may still require that

proprietary chemicals are used to cleanse and

flush pipework before full commissioning.

XPress is compatible with a wide selection of

products, to find out more contact us.

Pipe restraint

In any installation, the system should be

supported to ensure the minimum stress is

imposed on the tube/pipe and joints. For the

maximum spacing of supporting brackets for

internal installations, please see the tables

(above).

Insulation

For all XPress Systems, we recommend you

adhere to the insulation requirements as

specified by the Water Supply (Water

Fittings) Regulations and Building

Regulations 1999. These requirements are

equally applicable to plastic pipe and

stainless steel tube.

Phenolic foam

When using rigid phenolic foam (or other

thermal insulation) to lag pipework,

always remember to refer to the lagging

manufacturer’s fixing instructions. To avoid

the risk of external corrosion of copper

pipework lagged with this foam, the

European Phenolic Foam Association

recommend that such insulation products

be installed with a moisture barrier. Materials

like Densopaste or a plastics covering applied

by the tube manufacturer both provide an

appropriate barrier between the outer surface

of the tube or fitting and the foam.

Some manufacturers of this type of lagging

supply their products with an internal,

factory-applied sodium silicate barrier to

prevent external corrosion problems.

However, if you do need to add a barrier

product, we recommend that all

XPress fittings be fully installed before

these are applied and that they are

completely coated.

Local Water Authority

We recommend consulting the local water

authority when it comes to pipework

accessibility.

Building in dimensions

All Building in dimensions are correct at the

time of going to press. Pegler Yorkshire

reserves the right to change these

dimensions without prior notice, however

to ensure you are using the most up to date

information please refer to our web site

www.pegleryorkshire.co.uk

Covered pipework

Making provision for thermal movement is

vital where pipework of any material is

installed under screed or plaster or passes

through brick or blockwork. The preferred

practice is to use tubing with factory applied

protective plastic covering incorporating air

gaps to accommodate thermal movement or

to pass tubes and pipes through sleeves or

conduits or to lay them in ducts surrounded

by loose, inert non-rigid material such as

vermiculite or glass wool. For further

information, consult the publication

BS 6700:2006 Design, installation, testing

and maintenance of services supplying

water for domestic use within buildings

their curtilages.

Maximum spacing of support brackets for copper tube to BS EN 1057

Size Wall Temper Horizontal Vertical

thickness pitch pitch

12mm 0.6mm R250 1.00m 1.50m

15mm 0.7mm R250/R290 1.20m 1.80m

22mm 0.9mm R250/R290 1.80m 2.40m

28mm 0.9mm R250/R290 1.80m 2.40m

35mm 1.2mm R250/R290 2.40m 3.00m

42mm 1.2mm R250/R290 2.40m 3.00m

54mm 1.2mm R250/R290 2.70m 3.00m

64mm 2.0mm R250/R290 3.00m 3.00m

67mm 1.2mm R250/R290 3.00m 3.60m

76mm 1.5mm R250/R290 3.00m 3.60m

89mm 2.0mm R250/R290 3.00m 3.00m

108mm 1.5mm R250/R290 3.00m 3.60m

Horseshoe expansion link Offset

Crossover tee arrangement

expansion loop

80 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

System design considerations

and tube expansion

Spacing

Fitting spacing

Sufficient space must be left between

fittings to allow jaws or slings to be

attached to operate. See table for

fitting spacing.

Minimum projection

Similar consideration should be given to the

distance pipe stubs project through walls

or bulkheads. Refer to adjacent table.

Good practice

Projection distances shown in the adjacent

table also ensure that the subsequent

installation will be a convenient distance

from the wall.

Additives

For the most up to date information on

additives compatible with Pegler Yorkshire

systems please refer to the web site

www.pegleryorkshire.co.uk/en/brochures/

bulletins. We strongly recommend consulting

a commissioning engineer in conjunction

with the manufacturer prior to their use.

Tube bending

Portable bending machines are ideal for

copper tubes up to 28mm. Most machines

bend the tube between matched formers

and back guides that support the outside

diameter (OD) of the tube. This eliminates

the risk of the tube wall collapsing.

The point at which the bending pressure is

exerted must be maintained at the correct

distance in front of the former’s point of

support. It’s also important to keep formers

and guides well lubricated. Bending tubes

correctly will avoid any wrinkling and

flattening that can affect flow conditions.

Using adjustable bending machines (which

allow the pressure on the back guide to be

adjusted) will ensure perfect bends every

time so long as the root (inside) bending

radius is at least 3 times the outside

diameter of the tube.

With the bending of carbon tube it is

important to ensure the weld seam is kept

to the inside radius of the bend.

Pipework clearance

When designing an XPress System, please

take care to ensure all joints can be

accessed easily. Observe minimum gaps and

insertion distances to ensure sufficient

access for the pressing tool, where

applicable.

Fitting spacing for XPress

Min. gap Min.

between tube

Sizes fittings projection

15mm 10mm 40mm

18mm 10mm 40mm

22mm 10mm 40mm

28mm 10mm 60mm

35mm 10mm 70mm

42mm 20mm 70mm

54mm 20mm 70mm

67mm 30mm 70mm

76mm 40mm 80mm

89mm 50mm 90mm

108mm 50mm 100mm

Thermal expansion

When including expansion joints in a system

take care not to introduce tensional stress

when assembling and tightening threaded

connections. The XPress range includes male

and female connectors for the correct

jointing of expansion joints.

XPress ‘Leak Before Press’

XPress Copper, XPress Carbon, XPress Stainless

and XPress Solar offer a unique ‘Leak Before

Press’ feature (LBP) which enables any

connections which haven’t been pressed to

be easily identified during pressure testing at

pressures as low as 0.5bar.

XPress Carbon

and XPress Stainless

The LBP feature on both XPress Carbon and

XPress Stainless (sizes 15mm-54mm) is

created by the use of a specially profiled

EPDM ‘O’ ring.

The LBP ‘O’ rings have been

specially

designed to incorporate

a series of three

grooves in its

surface through which water

will leak from any un-pressed fitting.

When

pressed, the ‘O’ ring distorts, closing the

grooves to create a fully water- and

air-tight connection.

CARBON STEEL SYSTEM

TUBE: Bends

Size Minimum Radii

15mm 53mm

18mm 63mm

22mm 77mm

28mm 98mm

In sizes up to 28mm Carbon steel

System tube, is suitable for bending using proprietary

bend formers.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 81

Note: Contact between ‘O’ ring and tube,

to maintain tube grip

Contact between

tube, ‘O’-ring

and fitting

which fixates

the tube.

The ‘O’-ring is black for XPress Copper

and green for XPress Solar.

XPress Copper fitting

Leak path

Copper tube

XPress Copper/XPress Solar

Whilst the mechanical properties of XPress

Copper with LBP are different, the benefits

are the same. The softer nature of copper

enables the LBP feature to be incorporated

into the ‘O’ ring bead in the fitting. The

bead is slightly triangular in shape and this

creates three spaces between the fitting

and the tube through which water will leak

if the fitting is not pressed. One additional

advantage of this system is that there is

still sufficient contact between the ‘O’ ring

and the tube to prevent it moving when

inserted. When pressed the shape of the

‘O’ ring bead is transformed from its

triangular shape to a round shape which,

once again, is perfectly water- and

air-tight.

Gas ‘O’ rings (and ‘O’ rings)

Pegler Yorkshire does not recommend ‘O’

rings are removed from the standard product

and replaced with a gas ‘O’ ring. To prevent

this gas ‘O’ rings are not offered as spares

within the XPress accessories range. We only

recommend gas fittings are purchased as

fully assembled products. We also do not

recommend that gas ‘O’ rings are removed

and replaced with standard ‘O’ rings.

Connecting tubes made

from dissimilar metal

The UK Water Regulations recommend that

tubes and fittings made from different types

of metals shall not be connected directly

together except where galvanic action is

unlikely or where effective measures are

taken to prevent it. Galvanic corrosion is a

process whereby the materials that come in

to contact with each other oxidises or

corrodes. If you are in doubt, we

recommend you refer to the full and

detailed information provided in Water

Regulations Guide (G2.11 and R3.2), or by

contacting the Water Regulations Advisory

Scheme info@wras.co.uk.

Mixed metal installations

The substitution of stainless steel XPress or

Tectite 316 fittings on a galvanised carbon

steel installation is acceptable in heating

and chilled water applications, if required.

When joining copper to carbon steel we

recommend the use of a yellow metal

i.e. brass or gunmetal to prevent

galvanic corrosion.

When doing this, care must be taken to

protect the SC640 galvanised tube surface

from the increased risk of external corrosion

at the stainless/galvanised steel interface.

Galvanised carbon steel is anodic to

stainless steel in air and, if the pipeline is

allowed to become wet, there is a risk of

localised corrosion of the carbon steel tube

surface adjacent to the stainless steel

fitting. This potential problem is less likely

in heating pipe work which usually remains

hot and dry.

In chilled water installations, an

accumulation of environmental condensate

on the pipe work could, under some

circumstances, leach out aggressive

chemicals from the insulation, resulting in

corrosion, particularly at the stainless

steel/carbon steel interface. Consequently,

we recommend that where stainless steel

fittings are installed on carbon steel pipe,

the joint area should be provided with

additional protection to prevent localised

corrosion. This can be as simple as wrapping

the interface area with an impervious

material such as Denso or PVC tape.

Provided these precautions are taken, there

is no reason why the combination of

stainless steel fittings and carbon steel

tube should not be entirely satisfactory.

Gas families

There are three gas families:

1st Family - manufactured gas

2nd Family - natural gas

3rd Family - LPG, compressed propane

and butane gas

XPress Copper Gas and Stainless Gas do not

have the LBP feature for safety reasons

and are designed for use in internal and

external above ground 2nd and 3rd family

gas services.

82 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

Installation instructions

15mm to 35mm sizes

Guide to installation

Jointing procedures are almost identical for every type of XPress

fitting and compatible tube material. This includes XPress fittings

with ‘Leak before Press’ (LBP). Where there are variations these are

shown on the following pages and in the fitting instructions.

To ensure the fittings stay clean and the ‘O’ ring remains protected

from damage, only remove the fitting from its packaging

immediately prior to installation.

XPress gas fittings are not leak before press.

The tube can be fully inserted by hand. A damaged tube end will

require excessive force to be used. If this is the case you should

check the tube is round and deburred before continuing. Check the

‘O’ ring is not damaged. XPress fittings with plain male ends must

not be used directly with capillary fittings, since heating will

damage the non-metallic parts.

Heat should not be applied to XPress fittings, directly or indirectly.

They should be disconnected (where applicable) to avoid any

possible damage to non-metallic parts if they are to be used on a

system in conjunction with capillary fittings.

Similarly, reconnection must not be considered until the heated

tubes have been allowed to cool. Use pipe clips to secure finished

installations and prevent vibration or movement.

Socket depths

Spacing

Allow sufficient clearance around each fitting to allow press-fit

jaws to be attached without hindrance.

Health and safety

1. We recommend that eye protection is worn when operating all

pressing tools.

2. Do not activate a pressing tool without a fitting in the jaws.

Note: When using power tools, great care must be taken at all

times. Always refer to the manufacturers’ instructions for all

machines and tools you use. Please refer to

www.pegleryorkshire.co.uk/SHE for further COSHH information.

The XPress jointing system has been designed with easy, efficient installation

in mind. XPress Copper, XPress Stainless, XPress Carbon, XPress Copper Gas,

XPress Stainless Gas and XPress Solar have common installation instructions.

SOCKET DEPTHS:

XPRESS COPPER, SOLAR, STAINLESS, CARBON,

COPPER GAS AND STAINLESS GAS

Size Socket depth

15mm 20mm

18mm* 20mm

22mm 21mm

28mm 23mm

35mm 26mm

*Not XPress Copper/Gas

PIPEWORK CLEARANCE (mm)

Size ABCD

15mm 25 28 75 131

18mm 25 28 75 131

22mm 31 35 80 150

28mm 31 35 80 150

35mm 31 44 80 170

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 83

Preparation

Select the correct size of tube and fitting for the job. Ensure that both

are clean, in good condition and free from damage and imperfections.

1. Cut the tube square using a cutting tool such as the Rems

Cento, or a rotary tube cutter.

2. Care must be taken to ensure that tube is cut square, properly

deburred and free from scores.

3. Deburr both internal and external tube ends then wipe clean of

all swarf and debris to avoid damage to the 'O' ring upon tube

insertion. A S120 deburring tool can be used for this purpose, or

the Noga deburring kit (TA150) from the Tectite Advance range

of accessories.

33a

Tube cutters Remove burrs

3a. Noga hand tools. In order to remove any internal and external

burrs caused by the tube cutting operation, we recommend the use

of the Noga deburring kit. For internal deburring of all sizes, we

recommend the use of the TA143 and TA144 swivel blades used in

conjunction with TA147 handle. For external deburring of 15, 18

and 22mm tubes, we recommend the use of the TA145 used in

conjunction with the TA146 Rotadrive holder and the TA147 handle.

4. If a deburrer is not available use a fine file to prepare the

tube end.

5. If using plastic coated carbon steel system tube the plastic

coating must be removed from the socket depth of the fitting using

the S115 stripping tool from the XPress accessories range. Select

the correct size tool, fully insert the tube and twist the tool until

the excess of plastic is completely detached

6. The tube must be fully inserted to the fitting until it meets the

tube stop. Use a S110 XPress depth gauge or ruler to mark the

insertion (socket) depth of the fitting onto the tube – see table.

84 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Jointing 15mm to 35mm

Please refer to the press-fit tool manufacturers instructions for

detailed operating and safety information before pressing joints.

Pegler Yorkshire recommends both Novopress and Rems tools.

1. Keep all fittings in their bag prior to installation to ensure the

lubrication does not dry out. Ensure the 'O' ring is seated correctly

within the fitting socket.

2. Assemble the joint, ensuring the tube is inserted into the fitting

until it meets the tube stop, using the insertion depth mark as a

visual aid. Only when the tube reaches the tube stop should the

pressing operation be undertaken.

3. Make the tool safe by isolating it from the power supply.

Select the correct jaws for the joint being made, checking that they

are free from damage. Attach the jaws, following the instructions

for your particular press-tool, and reconnect the power supply

when ready.

Insert the correctly sized jaws into the pressing tool and place

them over the bead at the mouth of the fitting. Ensure the jaw is

correctly lubricated with Dri-slide lubricant (S135 see page 86).

4. A 90° angle between the tube and jaws must be maintained

when pressing all joints. This will ensure the integrity of the joint

as well as protecting you from ‘kickback’. The pressing operation

should only be carried out when the tube is adequately supported

by brackets, not when the tube is suspended in the fitting

socket alone.

5. Keep your hands safely away from the joint and press the trigger

or button to start the jointing cycle. When the jaws fully enclose

the mouth of the fitting, the joint is complete. The jaw should

then be released from around the fitting. If all is in order, mark the

joint as complete.

Press-ﬁt solutions

Installation instructions

15mm to 35mm sizes

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 85

Press-ﬁt solutions

Installation instructions

42mm to 108mm sizes

Socket depths

SOCKET DEPTHS:

XPRESS COPPER AND SOLAR, STAINLESS, CARBON,

COPPER GAS AND STAINLESS GAS

Size Socket depth

42mm 30mm

54mm 35mm

67mm** 50mm

76mm Copper 50mm

76mm Stainless/carbon 55mm

89mm* 64mm

108mm Copper 64mm

108mm Stainless/carbon 78mm

*Not XPress Copper/Gas

**Not XPress Stainless/Carbon

Press-ﬁt solutions

Installation instructions

42mm to 108mm sizes

Spacing

Allow sufficient clearance around each fitting to allow pressing

jaws to be attached without hindrance.

Health and safety

1. We recommend that eye protection is worn when operating all

pressing tools.

2. Do not activate a pressing tool without a fitting in the jaws.

Note: When using power tools, great care must be taken at all

times. Always refer to the manufacturers’ instructions for all

machines and tools you use. Please refer to

www.pegleryorkshire.co.uk/SHE for further COSHH information.

The XPress jointing system has been designed with easy, efficient installation

in mind. XPress Copper, XPress Stainless, XPress Carbon, XPress Copper Gas,

XPress Stainless Gas and XPress Solar have common installation instructions.

PIPEWORK CLEARANCE (mm)

Size A B C D

42mm 75 75 115 265

54mm 85 85 120 290

67mm 100 100 145 345

76mm 115 115 165 395

89mm 125 125 185 435

108mm 135 135 200 470

Preparation

Select the correct size of tube and fitting for the job. Ensure that

both are clean, in good condition and free from damage and

imperfections.

1. Cut the tube square

using a cutting tool such

as the REMS Cento, or a

rotary tube cutter.

The Pegler

Yorkshire/REMS cutting

wheel is also available

for cutting carbon steel

tube. This significantly

reduces subsequent tube

preparation time. It is

available from REMS -

quote Ref. No. 845055.

2. Care must be taken to ensure that tube is cut square, properly

deburred and free from scores.

3. Deburr both internal and external tube ends then wipe clean of

all swarf and debris to avoid damage to the 'O' ring upon tube

insertion. An S120 deburring tool can be used for this purpose

on copper, stainless steel or carbon.

Tube cutters Remove burrs

86 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

Press-ﬁt solutions

Installation instructions

42mm to 108mm sizes

Dri-slide lubricant

(jaws and slings only)

Use of S135 Dri-Slide lubricant is essential when jointing large

sized fittings. The pressing profile groove of the sling jaws should

be cleaned and lubricated after every 50 joints for 42mm to 76mm

sizes, and every 5 joints for 108mm.

Dri-slide should also be applied between the main sling arms and

the moving segments; and along the pivot pins between the arms.

Note: Wipe clean any excess lubricant so that it does not come

into contact with the fitting 'O' ring.

4. Alternatively, for copper, use the appropriate sized XPress S122

percussion deburrer.

5. If a deburrer is not available use a fine file to prepare the

tube end.

6. The tube must be fully inserted to the fitting until it meets the

tube stop. Use a S110 XPress depth gauge or ruler to mark the

insertion (socket) depth of the fitting onto the tube – see table.

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 87

Jointing 42mm

to 108mm

Please refer to the pressing tool

manufacturer’s instructions for detailed

operating and safety information before

pressing joints. Pegler Yorkshire recommends

Novopress tools. 108mm XPress Copper

fittings must only be pressed with sling

jaws marked for copper only.

1. Assemble the joint, ensuring the tube is

inserted into the fitting until it meets the

tube stop, using the insertion depth mark

as a visual aid. Only when the tube reaches

the tube stop should the pressing operation

be undertaken.

2. Select the appropriate sized sling jaw,

open the sling by depressing the spring

loaded pin, pull the sling apart and place

over the fitting. Make sure the groove in

the sling corresponds to the bead on the

fitting and the support plate on the sling

fits over the tube side of the joint, taking

care not to trap your fingers in the sling.

Ensure the sling is correctly lubricated with

Dri-slide lubricant (S135 see page 86).

6. When pressing has been completed the

adaptor should be disengaged by depressing

the jaw levers, and the slings removed from

the fitting.

With the tool fully supported and not

hanging from the pipework, and with your

hands safely away from the jaws, start the

pressing cycle.

108mm second press

7. For 108mm fittings the press sling should

be left in place after the first clamp and the

secondary adaptor (S324) attached.

Re-check to ensure the tube is still fully

inserted into the fitting and repeat the

pressing operation to complete the

procedure.

The 108mm joint is not fully made until

the fitting has been through two pressing

operations. Allow sufficient clearance

around each fitting to allow press-fit jaws

to be attached without hindrance.

3. Turn the catch mechanism toward the

locking pin, depress the spring loaded pin

and push the catch into the pin until the

mechanism engages. Revolve the sling

around the fitting to the desired pressing

position.

4. Attach the appropriate adaptor to the

press tool and close the breach bolt.

Make the tool safe by isolating it from the

power supply.

5. Attach the sling by depressing the

adaptor jaw levers and inserting the claws

as far as possible into the grooves of the

sling. A 90° angle between the tube and

sling must be maintained when pressing all

joints. This will ensure the integrity of the

joint as well as protecting you from

‘kickback’. Commence the pressing operation

by pressing the trigger or button.

Press-ﬁt solutions

Flow charts

Flow (l/s)

Pressure loss (mbar/minute) at 65ºC

Speed of circulation (m/s)

Outside tube diameter (mm)

0.001 0.01 0.1

0.1 0.2

0.4 0.6 0.81.0 1.5 159

133

103

108

1 10 100

0.001

0.01

0.1

100

Head loss/Pressure loss diagram: Copper

Flow (l/s)

Pressure loss (mbar/minute) at 65ºC

Speed of circulation (m/s)

Outside tube diameter (mm)

0.001 0.01 0.1

0.1

0.2

0.4 0.6 0.81.0 1.5 108

5442

35 28

1 10 100

0.001

0.01

0.1

100

Head loss/Pressure loss diagram: Carbon steel

88 1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts

1Range overview 2Product details 3Technical data 4Installation instructions 5Flow charts 89

Flow (l/s)

Pressure loss (mbar/minute) at 65ºC

Speed of circulation (m/s)

Outside tube diameter (mm)

0.001 0.01 0.1

0.1 0.2

0.4 0.6 0.81.0 1.5 108

5442

3528

1 10 100

0.001

0.01

0.1

100

Head loss/Pressure loss diagram: Stainless steel

Notes

UK sales

Free Phone: 0800 156 0010

Free Fax: 0808 156 1011

Email: uk.sales@pegleryorkshire.co.uk

Export

Tel: +44 (0) 1302 855 656

Fax: +44 (0) 1302 730 513

Email: export@pegleryorkshire.co.uk

Technical Help

Free Phone: 0800 156 0050

Free Fax: 0808 156 1012

Email: tech.help@pegleryorkshire.co.uk

Brochure Hotline

Free Phone: 0800 156 0020

Free Fax: 0808 156 1011

Email: info@pegleryorkshire.co.uk

www.pegleryorkshire.co.uk

Pegler Yorkshire Group Limited

St. Catherine’s Avenue, Doncaster,

South Yorkshire, DN4 8DF, England.

Tel: 0844 243 4400 Fax: 0844 243 9870

Registered in England Company No. 00401507

Registered Office: Haigh Park Road, Stourton, Leeds,

West Yorkshire, LS10 1RT, England.

All brand names and logo styles are registered trademarks.

Maintaining a policy of continual product development,

Pegler Yorkshire reserves the right to change specifications, design

and materials of products listed in this publication without prior notice.

LIT.REF: 880119.08.10

Pegler Yorkshire

Our brands:

RENEWABLE SOLUTIONS

LUXURY TAP SOLUTIONS

(Yorkshire) XPress Press Fit Solutions

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