ZY31 9012 1_5360_System_Unit_I_PAR_Code_Guide_Apr84 1 5360 System Unit I PAR Code Guide Apr84
User Manual: ZY31-9012-1_5360_System_Unit_I_PAR_Code_Guide_Apr84
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-- - ------- - ------- ZY31-9012-1 • Serial No _ _ _ _ _ _ __ Model _ _ _ _ _ _ __ Install Date _ _ _ _ _ _ __ IBM System/36 5360 System Unit I/PAR Code Guide and CE/CSR Log Second Edition (April 1984) This major revision makes obsolete ZY31-9012-0. Changes or additions were made to reflect the Stage 2 control storage processor, additional main storage, the expansion power supply, the 1255 MCR attachment. and the 8809 tape adapter. The drawings and specifications contained herein shall not be reproduced in whole or in part without written permission. This publication is only for the purpose of guiding the customer engineer / customer service representative in coding the Incident/ Parts Activity Report (I/PAR). Information contained in this manual is subject to change f!'Om time to time. Any such change will be reported in subsequent revisions. References in this publication to IBM products, programs, or services do not imply that IBM intends to make these available in all countries in which IBM operates. Publications are not stocked at the address given below. Requests for IBM publications should be made to your IBM representative or to the IBM branch office serving your locality. This publication could contain technical inaccuracies or typographical errors. Comments about this publication may be addressed to IBM Corporation, Information Development, Department 245, Rochester, Minnesota, U.S.A. 55901. IBM may use or distribute whatever information you supply in any way it believes appropriate without incurring any obligation to you. Contents A-A1 Logic A-A2 Board Power A-A2 Logic . . . A-A3 Board Power A-A3 Logic AC Power. Base . . . Base Power CE/CSR Log Control Panel Control Power Cooling . . . Customer Responsibility. Expansion Power . . Functional Microcode 10SR Disk Drive . . . 21 ED Disk Drive . . 51TD Diskette Drive 72MD Access . . 72M D Autoloader 72M D Carriage. 72MD Drive 72MD Logic . . · 2 10 · 4 10 6 8 1 8 22 1 · 8 · 1 21 11 21 20 19 12 14 16 17 15 18 System/361/PAR iii INSTRUCTIONS FOR USING THIS GUIDE Use this guide with the CE Service Codes and I/PAR Preparation Guide, ZZ60-0375. • For problems that need a repair action: Record the major and minor codes. For logic cards/cables, go to the page for the board, read down to the card/cable location, then across to the major and minor codes. Make a selection when there are optional devices. Record the cause code that best describes the action. Record the system reference code in the I/PAR comments section. Record the problem and action taken in the CE/CSR Log at the back of this guide. • For problems that do not need a repair action: No trouble found (NTF)-Record the major unit that you most suspect to be the problem and a minor unit of 93. If you cannot determine a major unit, use the major unit under which you spent time analyzing the problem. Describe the problem in the 1/ PAR comments section. Record the system reference code in the i / PAR comments section. Customer responsibility (870)-Use only with service codes 14 and 30. Record the IProblem and action taken, if any, in the CE/CSR Log at the back of this guide. Do NOT Use Major Units 000, 960, and 980 CAUSE CODES Choose one digit from each column. Cause !=mportant Action 1 2 3 4 5 6 Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the 1/ PAR comments section Failure Mode I 2 Solid 3 4 5 Interm ittent 6 7 MAP/Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify the failing part or send you to the correct repair action. iv Parts Catalog Volume B1 00 Contents and Description 01 System Entry Safety Inspection Guide r:;::=========~ MAPs 03 Intermittent 05 Power 11 MSP Volume B2 I I / 8Y:"x11 inch Binders \ _ / / \ .-...J _ - f--I .... -Special Tools /' ~ .~\<~~-:f~- I ~ // \ MAPs ... _ Diagnostic Diskettes ,........../ >1 y'-""'" / / -- __ ~ I - 17 30 40 50 70 93 95 97 Control Panel Communications Subsystem 1255 MCR Printer Subsystem Work Station Subsystem 72 MD Diskette Magazine Drive 21 ED Disk Drive 10SR Disk Drive 99 8809 Tape --~ Maintenance library I" I I I I -........ I ---.. -1-- / \ \ ---- I I \ I MIMs \ I 05 10 30 40 50 \...,) / ...... \ I I I I ~_____~ _________M __ IMs ______~A3 ~ 70 Work Station Attachment 90 Data Storage Attachment 91 93 95 97 99 ~ ; ' -ITC.History~~- Field Logic Diagrams Binders E~;~:; Power Processing Unit and Channel Data Communications 1255 MCR 3262 Printer Attachment l I ,__--'-__ ~ ) '---------- ----li....-P_N_2_597070 I 51 TD Diskette Drive 72MD Diskette Magazine Drive SY31-9006 21 ED Disk Drive SY31-9002 10SR Disk Drive SV31-9005 8809 Tape ~ LLI m ~ .... ,...,... 0 .... ~ ::r: :J Z LLI ":x:< % 0- CO CO M CO CO ,...M ,...0M CO 0 CO M o,D N CO ,... CO ~ . o,D N CO Q - 0 " )I( LLI ID. ID. H N CO ~ LLI m ::r: :J LLI ~ < Q Z ~ ~ < ID. :x: 0 ~ N CO M ID. > LLI < J: N N N en < J: o,D N CO ,... :x: en ~ CO 1&1 m m LLI La. 0 .... III ~ en 1&1 Z < en ~ en J: J: 0 0 ~ H ~ 1&1 ~ en < II. 0 " < ~ Z N .... 0 H 0- 0 ~ < 0 H .J CQ N A. ~ 1&1 CQ J: :::J Z J: ~ - -- J: 0 La. CQ 1&1 -- en < CQ - H ---------_.- Z , :J 1&1 ~ o,D M :J H t- > J: t- en en > J: CQ H . J: 1&1 en en > 0 o,D M III 1&1 Q H :J " ~ :x: " Z H :I 0 .J .J II. 0 0 en ~ < ID. , H Q z , 1&1 ~ ~ 0 II. ~ 1&1 CQ .J .J < . 0 ~ z --------- ~ ~ ~ ~ ~ ~ Q Q ~ ~ H H ~ ~ ~ ~ ~ ~ H H )I( )I( )I( -I )I( )I( )I( ~ ~ CQ I I )I( )I( )I( )I( I I )I( )I( J: J: H H )I( 0 1&1 Q LLI t- H --- en H ~ )I( 1&1 ~ ~ 0 ~ 0 1&1 .J ~ H .J < I ~ ID. 1&1 Z ....M 0 H t- 0 1&1 0 Q Z Q ~ H , en < .J 0 ::I ~ LLI " ,en .J Z ::I ** ** *** *** * * ** ** ** *** ** ** ** ** ** ** ** *** ** ** ** ** ** ** ** ** ** *** * ** *** *** :x:ID. *** ID.:x: ** ** en ** en ** ** L&I ** LLI ** ** ** ** * J: * J: ** *** aen *** 0en ** * :J * :J ** * ** La. *** I-* > * > * > *** N *** N *** N *** N * * * * ** ** ** ** * * * ** ,... 00 co M co * co ,... ,...0M o,D o,D co co N M M N * co co co co * J: :::J Z 1&1 ":x:< Z 0 I )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( ~----)I(--~ )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( I )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( )I( ------- I )I( )I( )I( )I( )I( ~ )I( )I( )I( )I( )I( )I( - - --- 001 BASE Note: Minor codes 00 and 93 are not valid with major code 001. 01 02 Casters Covers 04 05 03 06 07 08 Frame Gate hardware Grounding/finger stock strip Latches/hinges Shock mounts, 21 ED Switch, 72MD cover interlock 080 COOLING 82 01 07 02 03 04 05 06 Cables/connectors Fan, disk area Fan, expansion power Fan, logic gate Fan, power Fan, 72MD Thermal switch, logic gate Thermal switch, power 93 00 020 CONTROL PANEL 01 02 82 05 04 03 Board, display (B-A2) Board, driver (B-A 1) Cables/ connectors Key button Keylock assembly LED 93 No trouble found-record the details in the I/PAR comments section Other-explain fully in the I/PAR comments section 00 No trouble found-record the details in the comments section Other-explain fully in the 1/ PAR comments section 1/ PAR e-~~--020 System/361/PAR 04 A-A1 Logic Major Minor Codes Codes Card/Cable Locations Description 82 __ r£1 ED disk A cable 82 21 ED disk 8 cable -~-------------.-A4 82 Communications line cable -A5 ~l.____ Control panel cable r--_303 -----------_._-_._--_._----82 114 01 Internal clock 83 Channel terminator {not Stage 2) - - _~OO_ r-~2 84 ------.--- _~O~_ r---Q-.L ~ontroU;~anel {not Stage 21 Channel terminator {Stage 21 30Q_ ~2 1 - - - - . 85 C2. 305 01 21 ED disk A adapter 02. 306 01 21 ED disk 8 adapter 1----E2. 304 01 Data storage adapter 1 -F2 _.f . - - ______ ~!1~_51 TO 302 01 51TD adapter -With 72MD 312 01 72MD adapter Communications line adapter ----- G2 EIA 106 01 I------1200 integrated 107 01 I-----_ _ _mode~ _____._ 1------- r - - - -. -1-----.____ DDSA __________ 108 01 1--.A.- A1A2 305 306 101 .. ... I----~~--.-------- f--With 51TD 302 With 72MD 312 I----316 f------E-----.. 317 --~---_._--_.-_---'S.?_____. __.____1 -101 311 L2 M2 _."--," Stage 2 303 Not Staae 2 311 f.------f'i?-----.-...---.---.. . StaillLl____._ 311 Not Stage 2 321 1---P2 _.._...._..._---_.-..__. _ - f-310 Q2 310 1---. R2 320 - S2 320 T2 320 U2 f-320 ._-------V3 020 V4 317 V5 302 f . - - - - - Witb 51TD With 72MD 312 300 Zl/Z2/Z3 A-Al board 300 A-A1 board 300 300 A-Al board ---- 02 02 01 01 02 01 51TD VFO 72MD VFO Work station controller Work station adapter -Communications adapter (SLCA) CSP channel {not Stage 2} 02 02 Control panel CSP data flow 03 01 01 02 03 02 01 82 82 CSP Control storage MSP control MSP data flow Main storage Main storage Main storage Main storage Control panel cable Work station cable 82 82 82 01 02 03 51TD cable 72MD cable Channel cables Discrete wire Land pattern Pin -- 04 -- ~- 2 --- -- Other minor codes that you may use with a logic major code: 50 60 Card jumpers Top card connectors 93 No trouble found-record the details in the 1/ PAR comments section Other-explain fully in the I/PAR comments section 00 Cause Most I mportant Action 1 2 3 4 5 6 Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the 1/ PAR comments section Failure Mode Solid Intermittent 2 3 4 5 6 7 MAP/Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify the failing part or send you to the correct repair action. System/361/PAR 3 A-A2 Logic Card/Cable Locations Major Minor Co es Codes Description A-A2A2 -_.- f------10SR disk A cable 82 82 ~ disk A cable With 10SR With 21ED 307 305 With 10SR With 21 ED 308 306 313 314 307 308 313 314 82 With 10SR With 21 ED 307 305 313 01 01 01 With 10SR With 21ED 308 306 314 304 01 _)OSR _disk 8 adapter 01 __ l1ED disk 8 adapter 01 10SR disk 0 adapter 01 Data storage adapter 1 With 51TD With 72MD 302 312 01 01 With 51TD With 72MD 302 312 02 02 A3 f--- A4 A5 82 83 84 85 C2 C4 02 - -"- 8~_ ,21 ED 82 82 82 82 82 82 ~_disk A adapter 21 ED disk A adapter 10SR disk C adapter -- 51 TO adapter _~~J\~~t~L~9apteI____________________ --I----- J2 With 8809 No 8809 4 ~R .1QSR 1-------------- G4 e--- 1OSR 10SR 10SR 10SR 8 cable disk 8 cable dis~ C cable disk 0 cable disk A cable disk_8 cable disk C cable disk 0 cable f------------ 04 E2 F2 f-- ~ disk K2 L2 L4 ------M4 N2 P2 Q2 R2 S2 T2 U2 U3 V2LV3/V4 V5 With 51TD With 72MD Y1/Y2LY3 Y5LY6 Z4/Z5LZ6 A-A2 board A-A2 board A-A2 board 51TD VFO lZM!> -- ___________________ ~FO --- -01 319 Data storage controller 318 01 Disk feed-through -01 323 ~!~_J)torage adapter 2 02 8809 adapter 323 -324 01 1255 storage 1 01 325 Jl§.§. storage 2 -324 r-_02 _~~_g_ ~Q~p'~er 324 r---.1lL Jl§.§. controller ___________ 04 __ J-~55 driver I r~ceiver 324 31L r--Q-.L-- ~6~__@_ntroller 3262.__adapter___________ 315 02 03 __ ~ state seguencer 315 -324 82 r1Z~5 cable 301 82 rC_lli!nll~Lt~l.min_ator_________ 315 82 3262 cables _ .. ..------" -----_..._- 302 __ f-_~2 ___ ~-cable 312 82 ~MD cable 301 f-~-- ~!1J!nnel cables 324 82 )£55 cables 301 82 Chanoel cables 01 Discrete_ wire 300 02 __ ~~ttern 300 Pin 300 03 -- -- -- Other minor codes that you may use with a logic major code: 50 60 Card jumpers Top card connectors 93 No trouble found-record the details in the 1/ PAR comments section Other-explain fully in the I/PAR comments section 00 Cause Most Important Action 1 2 3 4 5 6 Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the 1/ PAR comments section Failure Mode 2 Solid Intermittent 3 4 5 6 7 MAP /Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify the failing part or send you to the correct repair action. System/361/PAR 5 A-A3 Logic Card/Cable Locations ~:l!-~A2/A3Lf!..ALA5 ______ G2/G~_ L2LL4/M2/M4 EIA ------1200 integrated modern f--DDSA 1--e--------- Autocall X.21 f--_:_~__:_____Y~§.lwideband) f------- N2LPlJ Q2 / R2 S2 _ U2 1---U3 ...... r------- __ --- y5 _ _ Y4/Y5/Y6 A-A3 board A-A3 board A-A3 board Modem cables MajOr Minor Co es Codes Description 101 105 82 01 106 107 01 01 108 109 110 111 101 112 114 100 020 100 100 100 100 106 Communications line cables Preloads Communications line adaQters 01 01 _ 01 __ I---- I-~-- 1----------------_.---_._._----_. 01 01 01 82 82 82 01 02 03 82 Communications adaQters M LeA controller Internal clock Channel terminator _.Control Qanel cable Channel cables Discrete wire Land Qattern Pin External EIA modem cables -- Other minor codes that you may use with a logic major code: 50 60 Card jumpers Top card connectors 93 No trouble found-record the details in the I/PAR comments section Other-explain fully in the I/PAR comments section 00 No Trouble Found: When you suspect a communications problem to be outside System/36, record the major unit that you most suspect to be the problem and a minor unit of 93 (see table at right). If you cannot determine a major unit, use the major unit under which you spent time analyzing the problem. Record system reference code(s). if available, and other details in the I/PAR comments section. 6 Codes Major Minor Common carrier facilities 150 93 Customer application (programming) 151 93 Customer procedures 152 93 Environment 153 93 External non-IBM local DCE (modem) 154 93 External non-IBM remote DCE (modem) 155 93 Remote DTE (work station) 156 93 No Trouble Found Cause Most I mportant Action 1 2 3 4 5 6 Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the I/PAR comments section Failure Mode 2 Solid 3 4 Intermittent 6 7 5 MAP/Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify the failing part or send you to the correct repair action. System/361/PAR 7 600 AC POWER 602 BASE POWER 82 01 02 03 Cables/ connectors Circuit breaker 1 Line cord Line filter assembly 01 02 03 82 93 No trouble found-record the details in the I/PAR comments section Other-explain fully in the I/PAR comments section Base 1.7 V regulator Base 5 V assembly Base power assembly Cables / con nectors Capacitor, base AC DC ground board assembly Transformer, base 04 00 06 07 93 00 601 CONTROL POWER 01 82 02 03 06 Arc suppressor assembly Cables/connectors Capacitor, control AC Control power assembly Diode assembly Fuse, F1-F5 Fuse, F6- F9 Protect card Relay K1 Transformer, control Unit emergency switch 04 05 08 07 09 10 93 00 No trouble found-record the details in the I/PAR comments section Other-explain fully in the I/PAR comments section 02 601 06 601 05 (F6-F9) 8 No trouble found-record the details in the I/PAR comments section Other-explain fully in the 1/ PAR comments section 601 080 05 /1 602 06 tr 601 602 03 600 602 01 ~08003 I l 602 04 602 07 602 02 Cause Most Important Action 2 3 4 5 6 Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the I/PAR comments section Failure Mode Solid Intermittent 2 3 4 5 6 7 MAP/Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify the failing part or send you to the correct repair action. System/361/PAR 9 603 A-A2 BOARD POWER 01 02 03 A2 1.7 V regulator A2 AC capacitor A2 power assembly A2 transformer Cables/ connectors 04 82 93 00 603 01 No trouble found-record the details in the I/PAR comments section Other-explain fully in the 1/ PAR comments section 603 02 603 03 604 A-A3 BOARD POWER 01 02 03 82 A3 AC capacitor A3 power assembly A3 transformer Cables/ connectors 93 No trouble found-record the details in the I/PAR comments section Other-explain fully in the 1/ PAR comments section 00 10 604 03 605 EXPANSION POWER 82 02 01 03 Cables/ connectors Capacitor, expansion AC Power assembly, expansion Transformer, expansion 93 No trouble found-record the details in the 1/ PAR comments section Other-explain fully in the 1/ PAR comments section 00 Cause Most Important Action 1 2 3 4 5 6 Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the 1/ PAR comments section Failure Mode 2 Solid Intermittent 3 4 5 6 7 MAP /Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify the failing part or send you to the correct repair action. System/36 I/PAR 11 825 51 TO DISKETTE DRIVE 17 01 82 16 05 06 04 02 Band idler asm Base/frame/mounting HW Cables/ connectors Carriage drive band / clamp asm Collet asm Cover and latch Diskette control card Drive belt Head/carriage asm Head load actuator asm Head load solenoid LED / photo transistor Motor-drive/pulley Motor-stepper Shaft-diskette drive / pulleys / spacer Unit replace 07 08 09 10 11 12 13 99 93 00 825 04 825 01 No trouble found-record the details in the I/PAR comments section Other-explain fully in the I/PAR comments section 825 07 .__w'--__ Cause Most Important Action 2 3 4 5 6 Reseator reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the I/PAR comments section Failure Mode Solid Intermittent 1 IY!AP/Dilllll1ostic Package/System Reference Code Effectiveness Used and Used and Not used Used and Used and Not used U effective not effective effective not effective Note: The MAPs/diagnostics/system reference codes are effective if they identify th'l failing part or send you to the correct repair action. 12 825 08 825 10 lL---82502 825 13 System/36 I/PAR 13 838 72MD ACCESS 05 08 82 06 04 99 02 03 01 07 Band Bracket Cables/ connectors (not shown) Clamp/band pulley Drive pulley/band Drive unit replacement Head/ carriage assembly Idler/band Motor-stepping Wiper / assembly 93 No trouble found-:record the details in the comments section Other-explain fully in the I/PAR comments section 1/ PAR 00 838 838 08 838 08---~ Cause r2 3 4 5 6 838 05 Most Important Action Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action-describe in the I/PAR comments section Failure Mode Solid Intermittent I 2 3 4 5 6 MAP/Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify the failing part or send you to the correct repair action. 14 838 06 839 72MD DRIVE 05 14 08 07 82 06 Bail assembly-head load Belt Bezel left Bezel right Cables/ connectors (not shown) Collet assembly LED Motor-AC drive Sensor photo transistor Unit replacement 04 01 03 99 93 00 No trouble found-record the details in the 1/ PAR comments section Other-explain fully in the I/PAR comments section 839 01 .839 05 ~~i+---- 839 06 839 08 839 03 System/361/PAR 15 840 72MD AUTOLOADER 14 82 08 Belt Cables/ connectors (not shown) Cam Clamp Detent Idler assembly Jam wheel Motor-stepping Picker arm, spring Picker arm, stationary Picker assembly Pulley Pulley Sensor assembly / picker Stripper Unit replacement 16 17 06 18 01 12 11 10 07 15 09 21 99 93 00 840 21 840 12 No trouble found-record the details in the I/PAR comments section Other-explain fully in the 1/ PAR comments section 840 11 840 10 840 840 08 Cause Most Important Action Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust. repair. modify Clean or lubricate Other action-describe in the I/PAR comments section 840 06 Failure Mode Solid Intermittent 840 07 MAP/Diagnostic Package/System Reference Code Effectiveness Used and effective Used and not effective Not used Used and effective Used and not effective Not used Note: The MAPs/diagnostics/system reference codes are effective if they identify -:he failing part or send you to the correct repair action. 16 /~ /' Detail 1 2 3 4 5 6 ~/ i 0 841 72MD CARRIAGE 13 16 Arm assembly Base Belt/drive Cables/connectors (not shown) Carriage assembly Clamp Diskette guide assembly Motor-stepping Pan Pulley assembly Pulley / drive Rack slide assembly Retainer / magazine Stop assembly Switch / orient Tray assembly Unit replacement 14 82 12 02 10 01 17 04 03 18 11 08 07 09 99 93 No trouble found-record the details in the I/PAR comments section Other-explain fully in the I/PAR comments 00 841 ::ctiOj 841 11 03 841 18 84108~ 07 841 18 841 04 System/36 I/PAR 17 843 72MD LOGIC 82 02 01 Cables/ connectors (not shown) Driver circuit board File control card 93 No trouble found-record the details in the I/PAR comments section Other-explain fully in the I/PAR comments section 00 Cause -~'---- Most Important Action 2 3 4 5 6 Reseat or reinstall the original part Swap for diagnostic purposes Exchange Adjust, repair, modify Clean or lubricate Other action- c: a: CD Ql :J C. () m () CJ) JJ r a co ~ ~' CD C. S' c en ~ ZY31-9012-1
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