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2011 Cold Weather Starting Products ® Application Guide & Product Catalog Weatherly Index #244 CONTENTS Due to our constant efforts to provide the most accurate and complete information possible, the information presented in this publication is subject to change. To be sure you have the most current information, visit our website www.phillipsandtemro.com If there are any new product or application updates, you can download replacement pages and/or entire catalog files from the website. If you require additional information regarding Phillips & Temro Industries products and services, please check our website, or call Customer Service at the numbers below. Phillips & Temro Industries 9700 West 74th Street Eden Prairie, MN 55344 (800) 328-6108 (952) 941-9700 • Fax (952) 941-2285 Applications Automotive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 Listings begin on page # Acura, AMC, Audi, BMW, Buick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Cadillac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Chevrolet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Chrysler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Dodge Light-Medium Duty Trucks & Vans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12 Daewoo, Eagle, Fiat, Ford/Mercury . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14 Geo, Honda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Hummer, Hyundai, Infiniti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 International by Navistar, Isuzu, Jaguar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 Kia, Lada, Lexus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18 Mazda, Mercedes-Benz, Mini, Mitsubishi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20 Nissan, Oldsmobile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22 Pontiac, Porsche, Land Rover, Sab, Saturn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24 Scion, Smart, Subaru, Suzuki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Toyota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25 Volkswagen, Volvo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26 Automotive Footnotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Applications Agricultural, Heavy Duty & Industrial App. . . . . . . . . . . . . . . . . . . . . . . . . . . 27-65 Allis Chalmers, Belarus, Bolens, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 David Brown, Case IH/JI Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Caterpillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33 Chevrolet, Continental (Teledyne) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34 Cummins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-37 Detroit Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-40 Deutz-Allis, FAHR, Fiat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41 Ford . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-44 Hercules, Hino, International by Navistar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-48 Isuzu, Iveco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-50 John Deere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51 Komatsu, Kubota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-54 Lister-Petter, Lombardini, Mack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-56 Massey & Massey Fergusson . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57 Mercedes, Minneapolis Moline, Mitsubishi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-58 Mitsubishi Fuso, MWM Murphy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Nissan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-60 Oliver, Onan, Paccar, Perkins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-62 Toyota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 UD Trucks, Volkswagen, Volvo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64-65 Yanmar, Zetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66-86 Threaded Oil Pan Heaters, Threaded Coolant Immersion Heaters . . . . . . . . . . . . . . . . . . . . . .66 Cab & Cargo Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67-68 Cab Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Circulation Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71-73 Battery Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Cordsets & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75-78 Freeze Plug Replacement Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Heavy-Duty Immersion Heater Replacement Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Weatherproof Cordsets & Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Y-Cords & Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Indicator Light System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Integrated Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Diesel Fuel Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Diesel Starting Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81-84 Interior Warmers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Lower Radiator Hose Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Magnetic Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Radiant Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Specialty Products - Vibra Dump Body Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Engine Startability Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89-90 ® PHILLIPS & TEMRO INDUSTRIES Eden Prairie, MN Winnipeg, MB PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com ® FREEZE PLUG HEATERS The choice of professional installers • Ensure quick winter starts reduce engine wear • Highest rated, most efficient type of heater • V-Loc locking system provides quick, trouble-free installation • Plated stamped-steel & forged brass adapters with copper heating element for maximum life and efficiency. • Direct OEM replacement in many applications ™ • Replaceable cordset V-Loc™ in fully open position, prior to tightening locking bolt. V-Loc™ clamp spreads outward as locking bolt it tightened. V-Loc™ in fully locked position. Heater is secured in engine block. See pages 6-26 for Automotive Freeze Plug Applications and pages 27-65 for Agricultural, Heavy Duty, and Industrial Applications. Replacement cordset information - see Automotive Applications and page 75. 2 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com CHAUFFE-MOTEURS Le choix des installateurs professionnels • Pour assurer des démarrages rapides en hiver et réduire l'usure du moteur • Le réchauffeur le mieux coté et le plus efficace • Le système de verrouillage V-Loc™ permet une installation simple et sans problème • Adaptateurs en laiton forgé et en acier estampé plaqué avec élément chauffant en cuivre pour une durabilité et une efficacité maximales • Remplacement direct d'équipement d'origine dans plusieurs applications • Cordon amovible remplaçable V-Loc™ en position ouverte avant de serrer le boulon d'arrêt. La fixation V-Loc™ s'ouvre vers l'extérieur quand on serre le boulon d'arrêt. V-Loc™ en position complètement verrouillé. Le réchauffeur est fixé au bloc-moteur. Consultez les pages 6 à 26 pour connaître les applications du chauffe-moteur pour automobiles et les pages 27 à 65 pour les applications de machinerie agricole, lourde et industrielle. Information sur le cordon amovible de rechange - consultez la rubrique applications pour automobiles et la page 75. PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (États-Unis) ou 800-328-6108 • www.phillipsandtemro.com 3 Agricultural, Heavy Duty & Industrial App. See page 4 for Automotive and Light-Duty Truck Applications. All Agricultural, Heavy Duty & Industrial Applications are CSA Approved (except where noted). Agricultural, Heavy Duty, and Industrial listings appear as follows: Manufacturer MACK E6 (672 CID 6 cyl.) (Engines with smooth bore freeze plug. Example: EM6300, E6350, EM6237) Part No. Watt Volt Diameter Type 8608748 8609772 1500 150 120 240 1-3/4" 1-3/4" Freeze Plug Freeze Plug Engine diagram (if available) Installation Information: Replaces 1-3/4" freeze plug on side of engine. Available Service Parts: O-ring and clamping device kit (3500003) Product photo (if applicable) Installation Information. See chart below for mounting location information. Part Number, Heater Wattage, Heater Voltage, Bore Diameter (if applicable), Heater Type. "Plate" indicates mounting plate installation. Additional engine information, selection criteria Engine Model and/or size, plus any descriptions LFF RFF FF, Right LF Heater installation locations are as viewed from flywheel end of engine. RF 2nd RF 2nd LF LC Flywheel RC Typical applications for engine: 2nd RR 2nd LR LR RR LRF RRF Agricultural Use Industrial Use CF................................................Center Front CR ................................................Center Rear F ............................................................Front FF ......................................Front face of block LC..................................................Left Center LF ....................................................Left Front 2nd LF................................2nd from left, front LFF ..............................Front face, left cylinder LLC ..............................Left side, lower center LR ....................................................Left Rear 2nd LR ..............................2nd from left, Rear LS......................................................Left side R ............................................................Rear RC ................................................Right center Rear ......................................Rear face or side RF ..................................................Right front 2nd RF ..............................2nd from right front RFF ....................Front face, right cylinder head RR ..................................................Right Rear RS ..................................................Right side 2nd RR..........2nd Core plug from the right rear PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Heavy Duty Truck Use 27 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations ALLIS CHALMERS 170 Diesel Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Install in Left, 2nd from Rear. Point element UP/DOWN. 180, 185, 200, 7000, 7010, 7020 (649, 649T, 2800, 2900 engines) Part No. Watt Volt Diameter Type Repl. Cord 3500014 1000 120 Plate Immersion 3600024 Installation Information: Install in Right Rear (RR). Point element forward. 7030, 7040, 7045, 7050, 7060, 7080, 7580 (D21, 210, 220, 3500 & 3700, 670T & 670I engines) Part No. Watt Volt Diameter Type Repl. Cord 3500013 1500 120 1" NPT Immersion 3600008 Installation Information: Install in Right Rear (RR). W, WC, WD, WF, WR, WD-45 Part No. Watt Volt Diameter Type Repl. Cord 3200003 600 120 1-1/2" LRHH 3600047 Installation Information: Lower Radiator Hose Heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73). XP-170, XP190 Part No. Watt Volt Diameter Type Repl. Cord 3200004 600 120 1-3/4" LRHH 3600047 Installation Information: Lower Radiator Hose Heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73). XP180, XP210, XP220 Part No. Watt Volt Diameter Type Repl. Cord 3200005 600 120 2" LRHH 3600047 Installation Information: Lower Radiator Hose Heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73). BELARUS 500, 800, 900 Series Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Repl. Cord Installation Information: Install in Right Front (RF). Use 1" x 3/4" bushing. BOLENS TS1910, TS3420 (2 cyl.) Part No. Watt Volt Diameter Type 3100067 400 120 1-3/4" Freeze Plug 3600006 Installation Information: Install in Left Side (LS). Point element DOWN. G2102, 2104, 2702, 2704 Part No. Watt Volt Diameter Type 3100067 400 120 1-3/4" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Center (LC). Point element UP. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 28 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations BOLENS - continued TX1502, TX1504, TX1704 Part No. Watt Volt Diameter Type 3100067 400 120 1-3/4" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Side (RS). Point element UP. 5117H (Mitsubishi L3A) Part No. Watt Volt Diameter Type 3100049 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element 9 o'clock. DAVID BROWN All 900, 995, 1200, 1212 Part No. Watt Volt Diameter Type 3100066 400 120 1-3/4" Freeze PluG 3600006 Repl. Cord Installation Information: Install in Left Center (LC). Point element 12 o'clock. CASE IH/JI CASE 4 & 6 cyl: 336, 401, 451, 504 CID, 1470TK, W2A (504 CID) Part No. Watt Volt Diameter Type Repl. Cord 3500024 1000 120 2" Freeze Plug 3600008 Repl. Cord Installation Information: Install in Right Rear (RR). Point element DOWN. 390 (4 cyl. 3.9L), 590 (6 cyl. 5.9L) Part No. Watt Volt Diameter Type 3500030 8601666 750 750 120 240 58mm 58mm Freeze Plug 3600008 Freeze Plug 8608377 Installation Information: Installs in Right Side (RS). Point element DOWN. Circulation heater is acceptable alternative (see pages 71-73). All 430, 730, 830 (188D, 251G, 267D, 284D, 310D) Part No. Watt Volt Diameter Type Repl. Cord 3500026 400 120 3/8" NPT Immersion N/A Installation Information: Install in Left Side (LS). Circulation heater (see pages 71-73) or #3200005 Lower Radiator Hose Heater are acceptable alternatives. 6 cyl: 675 (675TWV, TV140) Part No. Watt Volt Diameter Type 3100112 750 120 1-1/2” Freeze Plug 3600023 Repl. Cord Installation Information: 2nd core hole from rear right side. 830 (6 cyl.) Part No. Watt Volt Diameter Type 8601860 8601852 1000 1000 120 240 58mm 58mm Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Install in Right Rear (RR). Point element 4 o'clock. Circulation heater is acceptable alternative (see pages 71-73) 930 (6 cyl. 377G, 401D) Part No. Watt Volt Diameter Type Repl. Cord 3500026 400 120 3/8" NPT Immersion N/A Installation Information: Install in Left Side (LS). Two heaters are required. Circulation heater is acceptable alternative (see pages 71-73). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 29 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CATERPILLAR C10, C12 Part No. Watt Volt Diameter 3500013 3500031 1500 1500 120 240 1" NPT 1" NPT Type Repl. Cord Immersion Immersion 3600008 8608377 Installation Information: Replaces 1" NPT plug in rear of oil cooler. Engine may also accept the following oil pan heaters: 8609683, 8609659, 8609713 (requires 1" x 1/2" bushing to reduce port size. See threaded immersion heater page for specifications. 2004-2006 C11 ACERT, C13 ACERT, 2004-2006 C11, C13 Part No. Watt Volt Diameter 3500075 3500074 1500 1500 120 240 1-5/16” STOR 1-5/16” STOR Type Repl. Cord Immersion Immersion 3600008 8608377 Installation Information: Replaces 1-5/16” threaded plug in rear of oil cooler. Engine may also accept the following oil pan heaters: 3500079, 3500078 (replaces 1-5/16” threaded plug). 2004-2006 ACERT C9, C15, C16 Part No. Watt Volt Diameter 3500077 3500076 1500 1500 120 240 1-3/16” THD 1-3/16” THD Type Repl. Cord Immersion Immersion 3600008 8608377 Installation Information: Replaces 1-3/16” threaded plug in rear of oil cooler bonnet. Engine may also accept the following oil pan heaters: 3500079, 3500078 (replaces 1-5/16” threaded plug). 2007 & NEWER CAT C13 ACERT & C15 ACERT Part No. Watt Volt 3500111 1500 120 1-3/16” #14 STOR Immersion Diameter Type Repl. Cord 3600008 Installation Information: Replaces 1-3/16” plug located in the rear of the oil cooler, on right hand side of engine. C9, C15, C16 Part No. Watt Volt Diameter Type Repl. Cord 8600090 8600120 8605556 8600260 1000 1000 1500 1500 120 240 120 240 1" NPT 1" NPT 1" NPT 1" NPT Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 Repl. Cord Installation Information: Install in oil cooler rear bonnet. 1100 Series, 3100 Series Part No. Watt Volt Diameter Type 8601518 8601577 1000 1500 120 120 1-3/4" 1-3/4" Freeze Plug 3600008 Freeze Plug 8608377 Installation Information: Replaces freeze plug. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650). 1404 (163 CID) Part No. Watt Volt Diameter Type 3100088 400 120 2.125" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Center (LC) or Left Rear (LR). Point element 12 o'clock. 1670 (350 CID), G/D 333 (525/638 CID), 1693, 1674 (638 CID) Use Circulation heater (see pages 71-73) Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 30 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CATERPILLAR - continued 1693 & D343 (893 CID) Part No. Watt Volt Diameter Type Repl. Cord 8601909 1500 120 Plate Immersion 3600008 Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650). 1693T & 1693TA (893 CID) Part No. Watt Volt Diameter Type Repl. Cord 8601976 1500 120 Plate Immersion 3600008 Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650). 3003 (3 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100016 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 6 o'clock. 3013 (3 cyl.), 3024, 3014 (4 cyl.) Part No. Watt Volt Diameter Type 3100049 400 120 40mm Freeze Plug 3600006 Installation Information Install in Left Front (LF). Point element 6 o'clock. 3034 (4 cyl.) Part No. Watt Volt Diameter Type 3100101 400 120 50mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in back of head. Point element 4 o'clock. 3046 (5 Litre) Part No. Watt Volt Diameter Type Repl. Cord 3100078 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install 2nd Left Rear (LR). Point element 6 o'clock. 2004-2006 3054C, 3054E, C4.4 Part No. Watt Volt Diameter Type 3500084 750 120 1-1/4” Freeze Plug 3600008 Installation Information: Install Right Rear, Point element 3 o’clock. 3054, 3056 Part No. Watt Volt Diameter Type 3100045 600 120 1-1/2" Freeze Plug 3600007 Repl. Cord Installation Information: Install in 1-1/2" core hole on Right Side of engine, between #1 and #2 cylinders, behind exhaust manifold. 3064, 3066 Use Circulation heater (see pages 71-73) 2004-2007 C7 ACERT, 3114 (4.4L), 3116 (6.6L), 3126 (7.2L), 3126B (7.2L), All years for previous engines prior to 2004 C7(7.2L), CFE (Caterpillar/Freightliner Engine) Part No. Watt Volt Diameter Type Repl. Cord 3500015 3500016 3500081 1000 1000 1500 120 240 120 44mm 44mm 44mm Freeze Plug Freeze Plug Freeze Plug 3600048 N/A 3600048 Installation Information: Replaces core plug on center of Right Side. Heater kit includes specia high temperature cordset. Engine may also accept oil pan heater 3500006 (3116 only). See threaded immersion heater page for specifications. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 31 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CATERPILLAR - continued 3150, 3160 (636 C.I.D.) Part No. Watt Volt Diameter Type 8602816 600 120 44mm Freeze Plug 3600008 Repl. Cord Installation Information: 3150: Replaces rear freeze plug on right side of engine (requires one heater) 3160: Replaces center freeze plug on side of engine (requires two heaters) Available Service Parts: Hex nut (8602999), Element gasket (8603650) 3176 (10.2L) Part No. Watt Volt Diameter Type Repl. Cord 8601267 1500 120 3/4" NPT Immersion 3600008 Installation Instructions: Replaces 3/4" pipe plug on Right Rear Side of engine. Special high temperature cordset included in kit. Engine may also accept Oil Pan Heaters 8609683, 8609659, or 8609713 (requires 1" x 1/2" bushing to reduce port size). See threaded immersion heater page for specifications. 3196 Part No. Watt Volt Diameter Type Repl. Cord 3500013 3500031 1500 1500 120 240 1" NPT 1" NPT Immersion Immersion 3600008 8608377 Installation Information: Replaces 1" NPT plug in rear of oil cooler. Engine may also accept the following oil panheaters: 8609683, 8609659, 8609713 (requires 1" x 1/2" bushing to reduce port size. See page 64 for oil pan heater specifications). 3204, 3208 (636 CID) Part No. Watt Volt Diameter Type Repl. Cord 8602816 600 120 44mm Freeze Plug 3600008 Installation Information: 3204: Replaces Rear freeze plug on Right Side of engine (requires one heater). 3208: Replaces center freeze plug on side of engine (requires two heaters). Available Service Parts: Hex Nut (8602999), Element Gasket (8603650). 3208 (636 CID) Swivel style heater Part No. Watt Volt Diameter Type Repl. Cord 8602549 8602514 8602611 8602573 1000 1000 1500 1500 120 240 120 240 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 Installation Information: Replaces 3/4" pipe plug on Front of engine. 3304 (with oil cooler), 3306 (638 CID) Part No. 3500043 8600988 8601011 8601054 Watt Volt Diameter Type Repl. Cord 1000 1000 1500 1500 120 240 120 240 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 3304 3306 Installation Information: Replaces 3/4" pipe plug at Rear of oil cooler on Left Side of engine. 2006 & newer, C6.6 Part No. Watt Volt Diameter Repl. Cord 3500087 1000 120 1-1/4” 3600008 Installation Information: Install in right rear. 3406 (Except 1998 models), 3406 (with BrakeSaver-through 1993 models), 3406E Not for use with 1998 3406E or 15.8L 600 hp engine. Part No. Watt Volt Diameter 8600090 8600120 8605556 8600260 1000 1000 1500 1500 120 240 120 240 1" NPT 1" NPT 1" NPT 1" NPT Type Repl. Cord Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 Installation Information: Without BrakeSaver: Replaces 1" pipe plug in oil cooler rear bonnet (pictured). Not available in Canada. With BrakeSaver: Install in front bonnet. Note: 8605580 not for use with BrakeSaver. Note: 8605580 not available in Canada. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 32 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CATERPILLAR - continued 3406 (With BrakeSaver-1994 & newer) Not for use with 1998 3406E or 15.8L 600hp models. Part No. Watt Volt Diameter 3500013 1500 120 1" NPT Type Repl. Cord Immersion 3600008 Installation Information: Replaces 1" pipe plug in oil cooler, front bonnet. 3406E, 3456, 15.8L (600 hp) (1998 models only) Part No. Watt Volt Diameter Type Repl. Cord 3500033 3500034 1500 1500 120 120 1" NPT 1” NPT Immersion HTR-Only N/A Installation Information:Installs in oil cooler rear bonnet. Not interchangeable with 8605556 for this application due to unique 1998 engine design. 3408 (1099 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600090 8600120 8605556 8600260 1000 1000 1500 1500 120 240 120 240 1" NPT 1" NPT 1" NPT 1" NPT Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 Installation Information: Replaces 1" pipe plug behind oil cooler on Right cylinder bank. 3412 (12 cyl.) Use Circulation heater (see pages 71-73) CHEVROLET Forward & Tiltmaster, all gasoline engines See Chevrolet Automotive/Light Truck gasoline applications - page 10. CONTINENTAL (Teledyne) F162, F163, Y112 (1981 & newer) 4 cyl. Part No. Watt Volt Diameter Type 3100053 400 120 1-5/8" Freeze Plug 3600006 Repl. Cord Installation Information: Install in any Left Side (LS). Point element UP. Note: Heater for cup-type core hole only. TM27, TMD27 4 cyl. Part No. Watt Volt Diameter Type 3100060 400 120 1-5/8" Freeze Plug 3600006 Repl. Cord Installation Information: Install in any Right Side (RS). Point element UP. F227, F245 (1979 & newer) Part No. Watt Volt Diameter Type 3100053 400 120 1-5/8" Freeze Plug 3600006 Repl. Cord Installation Information: Install in any Left Side (LS). Point element UP. F227, F245 (1979 & newer - alternate wattage) Part No. Watt Volt Diameter Type 3100057 600 120 1-5/8" Freeze Plug 3600006 Repl. Cord Installation Information: Install in any Left Side (LS). Point element UP. CUMMINS 2007 & Newer, ISX, QSX (Beginning July 2007) Part No. Watt Volt Diameter Type Repl. Cord 3500107 1500 120 26mm Immersion 3600008 Installation Information: Install in Right Side (RS). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 33 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CUMMINS - continued Signature 600, ISX, APEX Part No. Watt Volt Diameter Type Repl. Cord 3500108 1500 240 Plate Immersion 8608377 Installation Information: Remove flat 2 - bolt cover on right side of block, near rear of water inlet casting. Install with element pointing toward front of engine. Re-use gasket from cover. NOTE: gasket not supplied. Signature 600, ISX, QSX (15L - 915 CID) Part No. Watt Volt Diameter Type Repl. Cord 3500038 1500 120 Plate Immersion 3600008 Installation Information: Install in Right Side (RS). Reuse gasket from plate that was removed. Gasket not included. N Series (855 CID-14 litre NT315, N14-330, N14-330E, N14-460, N14-460, etc.) Big Cam IV, New Big Cam IV, 88NT, 444 (Engines without heater hose connection to rear plate or Full Flow Cooling) Part No. Watt Volt Diameter Type Repl. Cord 8601003 8601046 8601062 1000 1500 1500 120 120 240 Plate Plate Plate Immersion Immersion Immersion 3600008 3600008 8608377 Installation Information: Due to oil cooler provisions on 855 CID series engines, special applications which accommodate full flow cooling designs are necessary. Where there is interference,the heater required will depend upon the oil cooler and exhaust configuration. Thevarious installation options are shown here. Also see alternate installation below. Engine may accept oil pan heaters 8609683, 8609659, or 8609713 (requires 1" x 1/2"reducer bushing to reduce port size). See page 66 for oil pan heater specifications. Replaces water jacket access plate BIG CAM III, IV, New BIG CAM IV, 88NT & N14 install here Engines without FULL FLOW COOLING - replaces Front or Rear water jacket access plate. BIG CAM IV with heater hose connection to rear plate & pre-88NT engines install here N Series, Big cam IV, New Big Cam IV, 88NT (alternate installation) (Engines with one heater hose connection (1/2" NPT) to Rear plate. Part No. Watt Volt Diameter Type 8601526 1500 120 Plate Immersion 3600008 Repl. Cord Installation Information: Replaces Rear access plate. Heater includes 1/2" NPT port for hose connection. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8603359) New Big Cam IV (Forward plate installations with reverse bolt pattern - without single-pass oil cooler 1986-1988) Repl. Cord Part No. Watt Volt Diameter Type 8600627 8600651 1500 1500 120 240 Plate Plate Immersion Immersion 3600008 8608377 Installation Information: Replaces forward side plate. Available Service Parts: Hex Nut (8602999), Plate Gasket (8603715). 855 CID (alternate installation) (Rear plug location without aftercooler water connection. Recommended as alternate location for cab-over vehicles only) Part No. Watt Volt Diameter 3500036 1500 120 1-1/2" NPT Type Repl. Cord Immersion 3600008 Installation Information: Replaces 1-1/2" pipe plug on Rear face of engine, right side (above flywheel housing). 855 CID (alternate installation) (1996 & newer engines with O-ring seal) Part No. Watt Volt 3500023 1500 120 Diameter Type 1-5/8" STOR Immersion Repl. Cord 3600008 Installation Information: Replaces 1-5/8" plug on Rear face of engine, right side (above flywheel housing). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 34 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CUMMINS - continued 855 CID (engines with full flow cooling, high-mount oil cooler) (Uses hose and two clamps for water tube connection to casting. Most engines manufactured from August 1975 to June 1982) Part No. Watt Volt Diameter Type Repl. Cord 8601100 1500 120 Plate Immersion 3600008 Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8603359) partial exhaust obstruction 855 CID (engines with full flow cooling, high-mount oil cooler-obstruction) (Connected to Rear port which is partially blocked by exhaust) Part No. Watt Volt Diameter Type Repl. Cord 8608741 1500 120 Plate Immersion 3600008 Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Plate Gasket (8603359) 855 CID (engines with full flow cooling, high-mount oil cooler - O-ring) (Uses O-ring for water tube connection. Engines only produced prior to 1975) Use Circulation heater (see pages 71-73) 855 CID (replacement element for existing 8602379 heater) (Does NOT include casting. Cordset is included) Part No. Watt Volt 8602301 1500 120 Diameter Type Repl. Cord Plate Immersion 3600008 Installation Information: Replaces heating element in casting. Available Service Parts: Hex Nut (8602999), Plate (8603138), Gasket (8603383) Complete exhaust obstruction 855 CID (engines with full flow cooling, low-mount oil cooler) (Connected to Front port, Rear port blocked by exhaust) Part No. Watt Volt Diameter Type Repl. Cord 8608709 1500 120 Plate Immersion 3600008 1.5” Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8603359) 2005-2006 ISB 02 200 HP Part No. Watt Volt Diameter Type 3500096 750 120 58mm Freeze Plug 3600008 Repl. Cord Installation Information: Replace freeze plug opening on Right front side of engine. Must have threaded bolt holes in block for attaching mounting plate. 1987-2002 B Series: 4B3.9 & 4BT3.9 (3.9L 239 CID 4 cyl.) (Through model year 2002) 6B5.9 & 6BT5.9 (5.9L 359 CID 6 cyl.) Part No. Watt Volt Diameter Type 3500030 8601666 750 750 120 240 58mm 58mm Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Replaces freeze plug on Right side on engine. Available Service Parts: O-ring and clamp device (3500002) 2007 ISB 6.7L & QSB (6.7L & 4.5L) ISB, QSB Series (3.9L & 5.9L 4/6 cyl.), (Encore) Part No. Watt Volt Diameter Type Repl. Cord 3500022 3500110 750 750 120 240 3/4" NPT 3/4" NPT Immersion Immersion 3600008 8608377 Installation Information: Installs in 3/4" NPT port to Rear of oil cooler. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 35 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CUMMINS - continued B 3.3T (3l3L) Part No. Watt Volt Diameter Type 3100046 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Installs in Left Rear (LR). C Series: 6C8.3 & 6CT8.3 (8.3L 505 CID), 6CTA8.3 Part No. Watt Volt Diameter Type 8601860 8601852 1000 1000 120 240 58mm 58mm Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Replaces freeze plug on Right rear side of engine. Available Service Parts: O-ring and clamp device (3500002) ISC, QSC Series (8.3L 505 CID), ISL Series (8.9L 543 CID) Part No. Watt Volt Diameter Type Repl. Cord 3500032 1000 120 3/4" NPT Immersion 3600008 Installation Information: Installs in upper 3/4" NPT port, to front of oil cooler. NOT Correct L10 (10L 611 CID 6 cyl.), M11, ISM Series, QSM11 Part No. Watt Volt Diameter Type Repl. Cord 8600015 8600031 1500 1500 120 240 38mm thd 38mm thd Immersion Immersion 3600008 8608377 Installation Information: Install in heater casting on Right rear side of engine.Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) Correct M11 (11L) (2000 and newer) Part No. Watt Volt Diameter Type Repl. Cord 3500042 3500109 1500 1500 120 240 Plate plate Immersion immersion 3600008 8608377 Installation Information: Install on Right rear side of engine. K Series (KT19, KT450, KT1150, KTA525 - 1150 CID 6 cyl.), QSK Series Part No. Watt Volt Diameter Type Repl. Cord 3500017 1500 120 1-3/4"-18 thd Immersion 3600008 Installation Information: Replaces large hex plug at either upper front or center thread position on oil cooler cover. Point element 6 o'clock or 12 o'clock position. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) V903, VT903, VT350, Formula VT300 (903 CID) V6-195, 200, 215, 280 (588 CID) V8-235, 265, 300, 370 785 CID), 350 & 430 (950 CID) (Replacement element only) Part No. Watt Volt 8607605 1500 120 Diameter Type Repl. Cord Immersion 3600008 Installation Information: Replacement element only. Circulation heater is acceptable alternative (see pages 71-73). V903, VT903, VT350, Formula VT300 (903 CID) (Alternate installation) Part No. Watt Volt Diameter Type Repl. Cord 8601267 8601054 1500 1500 120 240 3/4" NPT 3/4" NPT Immersion Immersion 3600008 8608377 Installation Information: Replaces 3/4" pipe plug at bottom rear of oil cooler. Check engine to be sure 3/4" pipe plug is available on engine before proceeding. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 36 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations CUMMINS - continued V6-140 (352 CID), V6-155 (378 CID) (Engines without alternator mounted over water jacket access plate) Part No. Watt Volt Diameter Type Repl. Cord 8601763 8601801 8601844 1000 1000 1500 120 240 120 Plate Plate Plate Immersion Immersion Immersion 3600008 8608377 3600008 Installation Information: Replaces water jacket access plate on front left cylinder bank. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 170 & 185 (470 CID), 210 (504 CID), VT225, V555, VT555 (555 CID) (Engines without alternator mounted over water jacket access plate) Part No. Watt Volt Diameter Type 8601763 8601801 8601844 1000 1000 1500 120 240 120 Plate Plate Plate Immersion Immersion Immersion Repl. Cord 3600008 8608377 3600008 Installation Information: Replaces water jacket access plate on front left cylinder bank. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) C & J 160, 175 & 190 (464 CID) Use Circulation heater (see pages 71-73) DETROIT DIESEL 71 Series 3-53, 4-53, 3-71, 4-71 53 Series (Engines without water cooled compressor) Part No. Watt Volt Diameter Type Repl. Cord 8600295 8600368 750 1000 120 120 Plate Plate Immersion Immersion 3600008 3600008 Installation Information: Replaces water jacket access plate on side of engine. Note: Do not use 1000 watt heater on 3-53, 4-53, or 3-71 engines. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 71 Series 3-53, 4-53, 3-71, 4-71 (Engines with water cooled compressor) Part No. Watt Volt 8601291 8601305 750 1000 120 120 Diameter Type Repl. Cord Plate Plate Immersion Immersion 3600008 3600008 53 Series Installation Information: Replaces water jacket access plate on side of engine. Note: Do not use 1000 watt heater on 3-53, 4-53, or 3-71 engines. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 6-71 (Engines without water cooled compressor) Part No. Watt Volt 8600368 8600422 1000 1500 120 120 Diameter Type Repl. Cord Plate Plate Immersion Immersion 3600008 3600008 Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 6-71 (Engines with water cooled compressor) Part No. Watt Volt Diameter Type Repl. Cord 8601305 8601372 1000 1500 120 120 Plate Plate Immersion Immersion 3600008 3600008 Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 37 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations DETROIT DIESEL - continued 6V-53 (Vehicles with or without automatic transmission) Part No. Watt Volt Diameter Type Repl. Cord 3500021 1000 120 Plate Immersion 3600008 Installation Information: Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 6V-71, 8V-71 (Vehicles without power steering and/or air conditioning) Part No. Watt Volt Diameter Type Repl. Cord 8600090 8600120 8605556 8600260 1000 1000 1500 1500 120 240 120 240 1" NPT 1" NPT 1" NPT 1" NPT Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 Installation Information: Replaces 1" pipe plug on front face of Left cylinder bank. 8.2 Litre (501 CID) Part No. Watt Volt Diameter Type Repl. Cord 3500043 8600996 1000 1000 120 240 3/4" NPT 3/4" NPT Immersion Immersion 3600008 8608377 Installation Information: Replaces 3/4" pipe plug on Right front side of engine. 8V-53 Use 1500 or 2250 Watt Circulation heater (see pages 71-73) D638 (3.8L 6 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 8604967 600 120 3/4" NPT Immersion N/A Repl. Cord Installation Information: Install in Right Side (RS) of engine. Series 30 Part No. Watt Volt Diameter Type 3100045 600 120 1-1/2" Freeze Plug 3600007 Installation Information: Install in Right Side (RS). Point element UP. Series 40 (466 CID) (Engines manufactured prior to September 1993) Repl. Cord Part No. Watt Volt Diameter Type 8608512 8608539 1250 1250 120 240 1-1/4" 1-1/4" Freeze PluG 3600008 Freeze Plug 8608377 Installation Information: Replaces 3rd or 4th freeze plug on Left side of engine. Available Service Parts: O-ring and clamp device (3500004) Series 40 (6.7L 408 CID, 7.6L 466 CID, 8.7L 530 CID) (Engines manufactured after August 1993) Repl. Cord Part No. Watt Volt Diameter Type 3500044 8608911 1250 1250 120 240 1-1/4" 1-1/4" Freeze Plug 3600008 Freeze Plug 8608377 Installation Information: Replaces 1-1/4" plug in boss on Left side of engine. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 38 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations DETROIT DIESEL - continued Series 50 (Except low-mount turbo) Part No. Watt Volt Diameter Type Repl. Cord 8600090 8605556 1000 1500 120 120 1” NPT 1" NPT Immersion Immersion 3600008 3600008 Installation Information: Replaces 1" NPT plug in oil cooler casting. Engine may also accept oil pan heater 8603243. See threaded immersion heater page for specifications. Series 50 (Including low-mount turbo) Part No. Watt Volt Diameter Type 3500007 1000 120 1-1/2" Freeze Plug 3600008 Repl. Cord Installation Information: Install in core plug behind oil cooler. Engine may also accept oil pan heater 8603243. See threaded immersion heater page for specifications. Series 55 Part No. Watt Volt Diameter Type Repl. Cord 3500008 3500009 1500 1500 120 240 Plate Plate Immersion Immersion 3600008 8608377 Repl. Cord Installation Information: Replaces water jacket access plate on Left side of engine. 2008 & Newer (DD15, 14.8L) Part No. Watt Volt Diameter 3500095 1500 120 27mm Type Repl. Cord Immersion 3600008 Type Repl. Cord Immersion 3600008 Installation Information: Right side. M27 port in the oil module below intake. 2007 & Newer Series 60 Part No. Watt Volt Diameter 3500077 1500 120 1-3/16” STOR Installation Information: Upper hex port of oil cooler. Right side of engine. Series 60 (11.1L 677 CID, 12.7L 775 CID) Part No. Watt Volt Diameter Type Repl. Cord 8605556 8600260 1500 1500 120 240 1" NPT 1" NPT Immersion Immersion 3600008 8608377 Installation Information: Pre 1991 engines - Replaces 1" NPT plug in water pump outlet casting on Right front side of engine. 1991 & Newer replaces 1" pipe plug near top front of oil cooler. May also accept oil pan heater 8603243. See threaded immersion heater page for specifications. Silver Series (6V-92, 8V-92), 6V-71, 8V-71, 12V-71, 16V-71, 6V-92, 8V-92, 12V-92, 16V-92 (Engines without air conditioner compressor mounted next to water jacket access plate) Repl. Cord Part No. Watt Volt Diameter Type 8601631 8601704 1000 1500 120 120 Plate Plate Immersion Immersion 3600008 3600008 Installation Information: Replaces water jacket access plate on Left front cylinder bank. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8606854). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 39 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations DETROIT DIESEL - continued 6V-71, 8V-71, 12V-71, 16V-71, 6V-92, 8V-92, 12V-92, 16V-92 (Engines with air conditioner compressor mounted next to water jacket access plate, except for GMC General with 92 Series engine) Part No. Watt Volt Diameter Type Repl. Cord 8601658 8601712 1000 1500 120 120 Plate Plate Immersion Immersion 3600008 3600008 Installation Information: Replaces water jacket access plate on Left front cylinder bank. Available Service Parts: Hex Nut (8602999), Plate Gasket (8606854 Silver Series (6V-92, 8V-92), 12V-71, 16V-71, 12V-92, 16V-92, GMC General (with 92 Series engine) (Alternate installation) Part No. Watt Volt Diameter Type Repl. Cord 3500043 8602514 8602611 8602573 1000 1000 1500 1500 120 240 120 240 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 Installation Information: Replaces 3/4" pipe plug in oil cooler elbow on right side of engine. Check engine carefully - 3/4" pipe plug not available on all engines. DEUTZ F3L912, F3L913 (3 cyl) (Oil pan heater only) Part No. Watt Volt Diameter Type Repl. Cord 8603146 150 120 48mm thd Immersion 3600024 Installation Information: Replaces 48mm plug in oil pan. Check engine carefully - 48mm plug not available on all oil pans. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) BF4L913 (4 cyl.) (Oil pan heater only) Part No. 8603170 Watt Volt Diameter Type Repl. Cord 325 120 48mm thd Immersion 3600024 Installation Information: Replaces 48mm plug in oil pan. Check engine carefully - 48mm plug not available on all oil pans. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) F6L913, BF6L913 (6 cyl.) (Oil pan heater only) Part No. Watt Volt Diameter Type Repl. Cord 8603170 325 120 48mm thd Immersion 3600024 Installation Information: Dual kit - purchase two heaters and cordsets. Replaces 48mm plugs in oil pan. Check engine carefully - 48mm plugs not available on all oil pans. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 1012, 1013, 2013 Part No. Watt Volt Diameter Type Repl. Cord 3500019 750 120 Plate Immersion 3600020 Installation Information: Install in oil cooler housing. Check engine - heater port not available on all engines. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 40 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations FAHR 1012, 1013, 2013 Part No. Watt Volt Diameter Type Repl. Cord 3500055 750 120 Plate Immersion 3600008 Installation Information: Install in oil cooler housing. Check engine - heater port not available on all engines. available on all oil pans. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) FIAT 8060, 8061, 8065 (5.5L 335 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600333 1000 120 42mm thd Immersion 3600008 Installation Information: Install in 42mm threaded opening on Right rear of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 8360, 8361 (8.1L 494 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600090 8600120 1000 1000 120 240 1" NPT 1" NPT Immersion Immersion 3600008 8608377 Repl. Cord Installation Information: Replaces 1" pipe plug in coolant elbow casting on Front left side. FORD KSG411 (67 CID 4 cyl.), KSG416 (98 CID 4 cyl.) (Engines with distributor) Part No. Watt Volt Diameter Type 3100053 400 120 1-5/8" Freeze Plug 3600006 Installation Information: Install in Left Side (LS). Point element UP/DOWN. VSG411 (67 CID 4 cyl.), VSG413 (79 CID 4 cyl.) (Engines without distributor) Repl. Cord Part No. Watt Volt Diameter Type 3100085 400 120 1-5/8" Freeze Plug 3600006 Installation Information: Install in back of head. Point element 3 o'clock. 091PV (91 CID 4 cyl.), GSG417 (104 CID 4 cyl.) Part No. Watt Volt Diameter Type 3100036 400 120 1-1/2" Freeze Plug 3600003 Repl. Cord Installation Information: Install in Right front face of cylinder head. Point element UP or DOWN. 134, 172, 192 CID (Engines used in tractors) NAA, NAB, 500, 600, 700; 800, 900, 901, 1800 G/D; 2000, 2100, 4000 G/D, 4110D, 4120, 4121 Part No. Watt Volt Diameter Type 3100087 600 120 2.06" Freeze Plug 3600006 Repl. Cord Installation Information: Install in any Left Side (LS). Point element UP or DOWN. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 41 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations FORD - continued 2000, 3000, 4000, 5000, 6000 (3, 4, 6 cyl.) (Engines manufactured up to 1967) Part No. Watt Volt Diameter Type Repl. Cord 3200004 600 120 1-3/4" LRHH 3600047 Repl. Cord Installation Information: Lower radiator hose heater (see page 64). Circulation heater is acceptable alternative (see pages 71-73). 3000, 4000, 5000, 8000, 9000 Series (Engines manufactured 1968-1970) Part No. Watt Volt Diameter Type 3100065 600 120 1-3/4" Freeze Plug 3600006 Installation Information: Install in 4th & 5th Right Side (RS). Two heaters required. Point element DOWN. Circulation heater or LRHH are acceptable alternative (see pages 71-73, 84). 3000, 4000, 5000, 7000, 8000, 9000 Series (Engines manufactured in 1971 and later) Repl. Cord Part No. Watt Volt Diameter Type 3100112 750 120 1-1/2" Freeze Plug 3600023 Installation Information: Install in 4th and 5th Right Side (RS). Two heaters are required. Point element DOWN. Circulation heater or LRHH are acceptable alternatives (see pages 71-73, 84). LSG423 (140 CID 4 cyl.) Part No. Watt Volt Diameter Type 3100039 600 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right rear. Point element UP/DOWN. LRG423 (140 CID 4 cyl.), LRG425 (152 CID 4 cyl.) Part No. Watt Volt Diameter Type 3100084 400 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element 3 o'clock. DSD & ESD442 (254 CID 4 cyl.) Part No. Watt Volt Diameter Type 3100061 600 120 1-5/8" Freeze Plug 3600036 Repl. Cord Installation Information: Install in Left Center (LC). Point element UP. LSG633 (200 CID 6 cyl.) Part No. Watt Volt Diameter Type 3100065 600 120 1-3/4" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Front (RF) or Right Center (RC). Point element UP or DOWN. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 42 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations FORD - continued CSG649 (300 CID 6 cyl.) Part No. Watt Volt Diameter Type 3100054 600 120 1-5/8" Freeze Plug 3600006 Repl. Cord Installation Information: Install 2nd Right Side. Point element UP. SSD655 (335 CID 6 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 8600333 1000 120 42mm thd Immersion 3600008 Installation Information: Install in Right Rear (RR). Point element UP/DOWN. DSD & ESD659 (362 CID 6 cyl.), 660 (363 CID 6 cyl.), 680 (380 CID 6 cyl.) Part No. Watt Volt Diameter Type 3100061 600 120 1-5/8" Freeze Plug 3600036 Repl. Cord Installation Information: Install 2nd and 3rd Left side. Point element UP or DOWN. Two heaters are recommended. BSD666 (401 CID 6 cyl.) Part No. Watt Volt Diameter Type 3100112 750 120 1-1/2" Freeze Plug 3600023 Repl. Cord Installation Information: Install in 4th and 5th Right side. Point element DOWN. Two heaters are recommended. WSG858 (351W V-8), 255 (V-8), 302 (V-8) Part No. Watt Volt Diameter Type 3100039 600 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR) or Right Rear (RR). Point element DOWN. LSG861 (370 CID V-8), LSG870 (429 CID V-8), LSG875 (460 CID V-8) Part No. Watt Volt Diameter Type 3100039 600 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Side (RS) or Left Side (LS). Point element UP. 401 CID (V-8), 477 CID (V-8), 534 CID (V-8) Part No. Watt Volt Diameter Type 8601518 1000 120 1-3/4" Freeze Plug 3600008 Repl. Cord Installation Information: Install in any 1-3/4" freeze plug. 6.6L (401 CID), 7.8L (474 CID) (Engines manufactured in August 1989 and later featuring plate type heater) Part No. Watt Volt Diameter Type Repl. Cord 3500048 8606331 1000 1250 120 120 Plate Plate Immersion Immersion 3600008 8608377 Installation Information: Replaces 2nd freeze plug from rear - right side. (Diameter of element in plate 1.5") Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 43 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations FORD - continued 6.6L (401 CID), 7.8L (474 CID) (Engines manufactured prior to August 1989 featuring freeze plug type heater) Repl. Cord Part No. Watt Volt Diameter Type 2207044 8601984 8601968 1000 1500 1500 120 120 240 1-1/2" 1-1/2" 1-1/2" Freeze Plug 3600008 Freeze Plug 3600008 Freeze Plug 8608377 Installation Information: Replaces 2nd freeze plug from rear - right side. 1060 (5.9L 359 CID 6 cyl. - Cummins B Series) Part No. Watt Volt Diameter Type 3500030 8601666 750 750 120 240 58mm 58mm Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Replaces freeze plug on Right side of engine. Available Service Parts: (O-ring & clamp device kit (3500002). 1460 (8.3L 505 6 cyl. - Cummins C Series) Part No. Watt Volt Diameter Type 8601860 8601852 1000 1000 120 240 58mm 58mm Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Replaces freeze plug on Right rear side of engine. Available Service Parts: O-ring & clamp device kit (3500002) 7.3L (445 CID V-8 - Navistar T444E engine) Part No. Watt Volt Diameter Type Repl. Cord 3500043 8600996 8602611 1000 1000 1500 120 240 120 3/4" NPT 3/4" NPT 3/4" NPT Immersion Immersion Immersion 3600008 8608377 3600008 Repl. Cord Installation Information: Replaces 3/4" NPT threaded plug in oil cooler. 6.9L (421 CID V-8), 7.3L (445 CID V-8) (Except Navistar T444E engine) Part No. Watt Volt Diameter Type 3100043 1000 120 1-1/2" Freeze Plug 3600010 Installation Information: Replaces freeze plug on Right rear of engine. Point element 11 o'clock. HERCULES G1600 (2.7L 163 CID) Part No. Watt Volt Diameter Type 3100088 400 120 2.135" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Center (LC) or Left Rear (LR). Point element UP or DOWN. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 44 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations HERCULES - continued G/D3400 & 3400T (339 CID) (Engines manufactured up to 1982) Repl. Cord Part No. Watt Volt Diameter Type 3100039 600 120 1-1/2" Freeze Plug 3600006 Installation Information: Replaces freeze plug on Right side of engine. G/D2300, DT3.7 (226 CID), 5.8L (339 CID), G/D3400 (1983+ engines), GT & DT 5.6 Part No. Watt Volt Diameter Type 3100027 600 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Replace freeze plug on Right side of engine. G/D4800 (7.8L 478 CID) Part No. Watt Volt Diameter Type 3500025 1000 120 2" Freeze Plug 3600024 Repl. Cord Installation Information: Replaces freeze plug on Right side - near rear. HINO W04C, W06E, H06C-T, H07C-B (3.8L, 5.7L, 6.0L, 6.4L, 6.7L) Part No. Watt Volt Diameter Type Repl. Cord 3500043 8600988 1000 1000 120 240 3/4" NPT 3/4" NPT Immersion Immersion 3600008 8608377 Installation Information: Replaces 3/4" plug in water transfer casting/oil cooler cover. J Series: J05C (5.3L 4 cyl.), J08C (8.0L 6 cyl) Part No. Watt Volt Diameter Type 3500018 1000 120 50mm Freeze Plug 3600008 Repl. Cord Installation Information: Replace core plug on Right front side of engine. INTERNATIONAL / NAVISTAR Cub Lo-Boy Part No. Watt Volt Diameter Type Repl. Cord 3200004 600 120 1-3/4" LRHH 3600047 Repl. Cord Installation Information: Lower radiator hose heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73). 460, 560, 660, 706, TD62, TD92 (All models) Part No. Watt Volt Diameter Type 3100061 600 120 1-5/8" Freeze Plug 3600036 Installation Information: Install in 3rd Right Side (RS). Point element DOWN, if no interference w/throttle rod. Use 12 o’clock for other installations. Circulation heater or LRHH are acceptable alternatives (see pages 71-73, 84). 806, 1206, 1256 (1963-67), 856, C152, C175, C200, C221, C263, C282, C291, C301, D166, D188, D236, D282, D301, D361, D407, DT407 (Can be used on gas or diesel engines) Part No. Watt Volt Diameter Type 3100061 600 120 1-5/8" Freeze Plug 3600036 Repl. Cord Installation Information: Install in 1st, 2nd, or 5th freeze plug on Right side. Point element DOWN. Circulation heater or LRHH are acceptable alternatives (see pages 71-73, 84). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 45 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations INTERNATIONAL / NAVISTAR - continued 504 (153G), 606 (221G) (Engines manufactured in 1964 and later) (Can be used on gas or diesel engines) Repl. Cord Part No. Watt Volt Diameter Type 3100054 600 120 1-5/8" Freeze Plug 3600006 Installation Information: Install in Right Center (RS). Point element DOWN. Circulation heater is acceptable alternative (see pages 71-73). 966, 1066, 1086, 1466 Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Installs in 3rd and 4th Left Side (LS). Two heaters required. Circulation heater is acceptable alternative (see pages 71-73). 966, 1066, 1086, 1466 (Alternate installation) Part No. Watt Volt Diameter Type 8608512 1250 120 1-1/4" Freeze Plug 3600008 Repl. Cord Installation Information: Install in Left side. MV, 404, 446, 485 engines Part No. Watt Volt Diameter Type 3100044 600 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Install in any Left Side (LS) or Right Side (RS). Point element between cylinders. Circulation heater is acceptable alternative (see pages 71-73). All with Neuss engine (179, 206, 239, 246, 268, 310, 358 CID) Part No. Watt Volt Diameter Type 3500012 1000 120 1-1/4" Freeze Plug 3600024 Repl. Cord Installation Information: Install in Left Side (LS). Circulation heater is acceptable alternative (see pages 71-73). 6.9L (421 CID), 7.3L (445 CID) (Not for use with T444E engine) Part No. Watt Volt Diameter Type 3100043 1000 120 1-1/2" Freeze Plug 3600010 Repl. Cord Installation Information: Replaces freeze plug on Right rear of engine. Point element 11 o'clock. Available Service Parts: O-ring and clamp device (3500005) T444E (7.3L V-8) (Engines manufactured in 1994 and later) Part No. Watt Volt Diameter Type Repl. Cord 3500043 8600996 1000 1000 120 240 3/4" NPT 3/4" NPT Immersion Immersion 3600008 8608377 Installation Information: Replaces 3/4" threaded plug in oil cooler. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 46 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations INTERNATIONAL / NAVISTAR - continued D150, D170, D190 (461 CID) Part No. Watt Volt Diameter Type 3100038 600 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Replaces any freeze plug. Point element UP. D312, D414, DT414, D436, DT436, DTA466 (Engines manufactured prior to 1994) Part No. Watt Volt Diameter Type 8608512 8608539 1250 1250 120 240 1-1/4" 1-1/4" Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Replaces 3rd or 4th freeze plug on Left side of engine. 2001-2003 DT466 High Torque, DT466, DT466E, HT 530, DT530 Part No. Watt Volt Diameter Type Repl. Cord 3500054 1250 120 1-1/4" Immersion 3600008 Installation Information: Left side, protruding boss above engine oil dipstick. Element direction 12 o’clock 2004-2006 DT466 & DT570 1994-2000 DT408, DT466, DT466E, 530, 570 Part No. Watt Volt Diameter Type 3500044 8608911 1250 1250 120 240 1-1/4" 1-1/4" Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Replaces 1-1/4" freeze plug in boss on Left side of engine. 2007 & Newer MaxxForce DT, MaxxForce 9 & 10 Part No. Watt Volt Diameter Type 3500098 1250 120 1-1/4" Freeze Plug 3600008 Repl. Cord Installation Information: Replaces 1-1/4" freeze plug in boss on Left side of engine. D550 (549 CID), 9L (551 CID) Part No. Watt Volt Diameter Type 3100044 600 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Replace any freeze plug. Point element between cylinders. DT360, DTA360 Part No. Watt Volt Diameter Type 8608601 1000 120 1-1/4" Freeze Plug 3600008 Repl. Cord Installation Information: Replace 3rd or 4th freeze plug on Left side of engine. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 47 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations INTERNATIONAL / NAVISTAR - continued V800 (798 CID) Part No. Watt Volt Diameter Type Repl. Cord 8605556 8600260 1500 1500 120 240 1" NPT 1" NPT Immersion Immersion 3600008 8608377 Installation Information: Replace 1" pipe plug in oil cooler bonnet. 2007 & Newer, MaxxForce 5 & 7 VT365, VT275 Part No. Watt Volt Diameter Type Repl. Cord 3500069 1000 120 27mm THD Immersion 3600008 Installation Information: Right rear. 817 (817 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600759 1500 120 1-1/2" NPT Immersion 3600008 Installation Information: Replace 1-1/2" pipe plug on side of engine. 400, 500, 600, 700, 900 (Engines built in 1986 and later) See UD Truck listings - page 62 MaxxForce 11 & 13 Part No. Watt Volt Diameter Type Repl. Cord 3500095 1500 120 27mm THD Immersion 3600008 Installation Information: Lower right front. ISUZU 4BD1 (3.9L 4 cyl.), 6BD1 (5.8L 6 cyl.), 6BG1 (6.5L 6 cyl.), 6HE1 (7.1L 6 cyl.), 6HK1 (7.8L ), 6SA1 (8.4L 6 cyl.) Heavy Duty Applications Part No. Watt Volt Diameter Type Repl. Cord 3100089 600 120 1" NPT Immersion 3600006 Installation Information: Installs in Left rear 1" threaded opening, except for 6SA1, which installs in Right side 1" threaded opening. Two heaters recommended for 6SA1. 4BD1 (3.9L 4 cyl.), 6BD1 (5.8L 6 cyl.), 6BG1 (6.5L 6 cyl.), 6HK1 (7.1L 6 cyl.), 6SA1 (8.4L 6 cyl.) QD-100 (3.9L), QD-145 (5.8L), 4BGI, 4BGIT, 4BGITC Industrial Applications Repl. Cord Part No. Watt Volt Diameter Type 3100065 600 120 45mm Freeze Plug 3600006 Installation Information: Replaces 45mm freeze plug in the back of head. Install element 1 o'clock. 2 Cylinder: QD-27 (2AB1), QT-15 (2KC1), 2AA1 Part No. Watt Volt Diameter Type 3100067 400 120 45mm Freeze Plug 3600006 Repl. Cord Installation Information: All except QT-15: Install Left Side (LS). Point element UP. QT-15: Install in back of head. Point element 10 o'clock. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 48 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations ISUZU - continued 3 Cylinder: QD-40 (3AB1 108 CID) Part No. Watt Volt Diameter Type 3100068 400 120 45mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Side (LS). Point element 6 o'clock. 3 Cylinder: QT-23 (3KC-1 87 CID), QT-35 (3KR-1-60 87 CID), 3AA Part No. Watt Volt Diameter Type 3100067 400 120 45mm Freeze Plug 3600006 Repl. Cord Installation Information: All except 3AA: Install in back of head. Point element 10 o'clock. 3AA: Install in Left Side (LS). Point element 6 o'clock. QT-23 (3KC-1) Part No. Watt Volt Diameter Type 3100026 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 9 o'clock. 3LD1 & 3LD2 (3 cyl.), 4LE1 & 4LE2 (4 cyl.) Part No. Watt Volt Diameter Type 3100094 400 120 35mm Freeze Plug 3600005 Repl. Cord Installation Information: Install in any Left side. Point element 9 o'clock. 3LB1 (3 cyl.), 4LC1 (4 cyl.) Part No. Watt Volt Diameter Type 3100098 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in any Left side. Point element 9 o'clock. QD-60, C240, C201, C223 (144, 137 CID) Part No. Watt Volt Diameter Type 3100068 400 120 45mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Side (LS). Position element 6 o'clock. QD-90, 4BB1 (219 CID 4 cyl.) Part No. Watt Volt Diameter Type 3100065 600 120 45mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in back of head. Point element 1 o'clock. 4FB1 (111 CID 4 cyl.) Part No. Watt Volt Diameter Type 3100018 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Rear (RR). Point element UP. 4JB1, 4JG (4 cyl.) Part No. Watt Volt Diameter Type 3100069 400 120 45mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element 6 o'clock. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 49 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations ISUZU - continued QD-130 (6BB1 329 CID 6 cyl.) Part No. Watt Volt Diameter Type 3100065 600 120 45mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in back of head. Point element 1 o'clock. 6SA1, 6SA1-T, 6SD1, QD-170 & QD-170T (8.4L 6 cyl.) Use circulation heater (see pages 71-73) E-120 (733 CID 6 cyl.), 6RB-1 (839 CID 6 cyl.) Part No. Watt Volt Diameter Type 8602220 1250 120 45mm Freeze Plug 3600008 Repl. Cord Installation Information: Replace 45mm plug on Rear face or back - right side. Point element DOWN. IVECO Z100 (F5L-912 Deutz air cooled engine) Part No. Watt Volt Diameter Type Repl. Cord 3400014 500 120 6" x 6" (15.2cm2) Clamp-on 3600001 Installation Information: Clamp-on type heater. Engine may also use 22mm threaded oil pan heater - see page 84. Z110, Z120, Z220, Z340 (335 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600333 1000 120 m42 x 1.5 Immersion 3600008 Installation Information: Install in 42mm threaded opening on Right rear of engine. Available Service Parts: Hex Nut (8602999), Plate Gasket (8603650) JOHN DEERE All 50, 60, 70, 730 Series A, B, D, G Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install in bottom of water jacket. Circulation heater is acceptable alternative (see pages 71-73). 3029 Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Type Repl. Cord Installation Information: Replaces 3/4" pipe plug on rear face of engine. All 4230, 4430, 4630, 6030, 7020, 7520 (Tractors manufactured prior to 1976 without large hex plug) Part No. Watt Volt Diameter 8602050 1000 120 2" Freeze Plug 3600024 Installation Information: Install in Left Side (LS). Point element UP. Circulation heater is acceptable alternative (see pages 71-73). 6404, 6466, 6619 (Engines featuring smooth bore core hole - engines manufactured prior to 1976) Repl. Cord Part No. Watt Volt Diameter Type 8602050 1000 120 2" Freeze Plug 3600024 Installation Information: Replace 2" diameter core hole on Left side of engine. 2010 (All) Part No. Watt Volt Diameter Type Repl. Cord 3200003 600 120 1-1/2" LRHH 3600047 Installation Information: Lower radiator hose heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 50 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations JOHN DEERE - continued 1020, 2020, 3010, 3020, 4000, 4010, 4020 (All) Part No. Watt Volt Diameter Type Repl. Cord 3200004 600 120 1-3/4" LRHH 3600047 Installation Information: Lower radiator hose heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73). All tractors (manufactured 1977 and later featuring large hex plug on side of engine) Part No. Watt Volt Diameter Type Repl. Cord 3500029 1000 120 1-5/8" thd Immersion 3600008 Installation Information: Install in Left Side (LS). Point element UP. Circulation heater is acceptable alternative (see pages 71-73). Power Tech: 4045, 6068 Part No. Watt Volt Diameter Type Repl. Cord 3500020 1000 120 1-5/8" thd Immersion 3600008 Installation Information: Replace 1-5/8" threaded plug on Right side of engine. 6105, 6125 Part No. Watt Volt Diameter Type Repl. Cord 3500013 1500 120 1" NPT Immersion 3600008 Installation Information: Installs in oil cooler housing. Series 250 PowerTech: 4024 PowerTech (2.4L, 4 Cyl.) & 5030 PowerTech (3.0L, 5 Cyl.) Part No. Watt Volt Diameter Type 3500089 600 120 1.25” Freeze Plug N/A Repl. Cord Installation Information: Replace 1.25" diameter core hole on Left side of engine, near the starter. Series 300 (3164, 3179, 4039, 4045, 4219, 4239, 4276, 6059, 6068, 6329, 6359, 6414) Part No. Watt Volt Diameter Type Repl. Cord 8603596 1000 120 3/4" NPT Immersion 3600024 Installation Information: Replace 3/4" pipe plug on rear face of engine. Some engines (manufactured in 1987 and later) may require a 1" x 3/4" reducer bushing. Series 300: 3164, 4039, 4045, 4219, 4239, 4276, 6329, 6359, 6414, 6059, 6068 Series 400: 6076, 6081, 6101, 6414, 6466, 6619 Part No. Watt Volt Diameter Type Repl. Cord 3500029 1000 120 1-5/8" thd Immersion 3600008 Installation Information: Replaces 1-5/8" threaded plug on Left side of engine. Series 300 (3029, etc.) Part No. Watt Volt Diameter Type Repl. Cord 3500045 1000 120 1" NPT Immersion 3600008 Installation Information: Install in Left rear face of block. Series 350 PowerTech Plus iT4 (Interim Tier 4): 4045 PowerTech Plus iT4 (4.5L, 4 Cyl.) & 6068 PowerTech Plus iT4 (6.8L, 6 Cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3500069 1000 120 27mm Immersion 3600008 Installation Information: Right Rear Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 51 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations KOMATSU SA6D125 (624 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600880 8600813 1500 1000 120 120 1-3/4" THD 1-3/4" THD Immersion Immersion 3600008 3600008 Installation Information: Replaces threaded core plug on Right side of engine. S4D106-1 Part No. Watt Volt Diameter Type 3100003 400 120 1” NPT Freeze Plug 3600001 Repl. Cord Installation Information: Install in left center. S6D-95L & SA6D-95L (298 CID) Part No. Watt Volt Diameter Type 3100082 3100010 600 600 120 120 40mm 30mm Freeze Plug 3600006 Freeze Plug 3600005 Repl. Cord Installation Information: 3100082: Install in Left Rear (LR). Point element UP. 3100010: Insert at 3 o’clock and rotate to 4 o’clock. 4D95 (2.9L 164 CID) Part No. Watt Volt Diameter Type 3100046 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Replace 40mm core plug on Left rear of engine. Note: May not fit all engines due to block thickness. Maximum 5/18” (15.8mm) thickness. S6D140, SA6D140 (Example: WA500 loader) Part No. Watt 8605602 8600880 1500 1500 Volt Diameter Type Repl. Cord 120 120 1-3/8" 1-3/4" THD Immersion Immersion 3600008 3600008 Installation Information: (8600880) (8605602) 8605602: Replace 3rd core plug on right side of engine. 2001 and newer used 8600880: Replaces threaded core plug on right side of engine. S6D170, SA6D170 (Example: WA600 loader) Part No. Watt Volt Diameter Type Repl. Cord 8602301 1500 120 Plate Immersion 3600008 Installation Information: Install in rectangular water jacket access plate (6-bolt) located on the Right side of engine - rear. Requires removal of engine side plate and hole to be drilled for heater installation. KUBOTA M Series (3 & 4 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install in front. B Series (Except 2 cylinder) Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install in Right Front (RF). Use 1" x 3/4" pipe bushing. L Series Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install in Right Front (RF). Use 1" x 3/4" pipe bushing. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 52 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations KUBOTA - continued Z400, Z482, D722 (Super Mini/New Super Mini 2 cyl.) Repl. Cord Part No. Watt Volt Diameter Type 3100099 400 120 30mm Freeze Plug 3600004 Installation Information: Install in back of head. Z600 & ZH600 (Super Mini/New Super Mini 2 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install Right Front (RF). Use 1" x 3/4" pipe bushing. D600, D640, WG600, D662, D722, DG750, DF750, WG750 (Super Mini/New Super Mini 3 cyl.) Repl. Cord Part No. Watt Volt Diameter Type 3100099 400 120 30mm Freeze Plug 3600004 Installation Information: Install in back of head. V800 (Super Mini/New Super Mini 4 cyl.) Part No. Watt Volt Diameter Type 3100099 400 120 30mm Freeze Plug 3600004 Repl. Cord Installation Information: Install in back of head. D905, DH905, D1005, DH1005, D1105, V1205, VH1205, V1305, VH1305, V1505 (Super 5 Series) Part No. Watt Volt Diameter Type Repl. Cord 3100003 400 120 1" NPT Immersion 3600001 Installation Information: Install in Left Front (LF). D3000B, D3200B (3 cylinder) Part No. Watt Volt Diameter Type Repl. Cord 3100003 400 120 1" NPT Immersion 3600001 Repl. Cord Installation Information: Install in front. D1102, D1302, D1402, D1403, D1703, S2800 (3 cylinder) Part No. Watt Volt Diameter Type 3100025 400 120 35mm Freeze Plug 3600006 Installation Information: Install in back of head. Point element 2 o'clock. D650, D750, D850, DH850, D950 (3 cylinder) Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install in Right Front (RF). Use 1" x 3/4" pipe bushing. V4000B, V4300B (3 cylinder) Part No. Watt Volt Diameter Type Repl. Cord 3100003 400 120 1" NPT Immersion 3600001 Installation Information: Install in front. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 53 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations KUBOTA - continued V1100, VH1100, V1200 (4 cylinder) Part No. 3100093 Watt Volt Diameter Type Repl. Cord 400 120 3/4" NPT Immersion 3600003 Installation Instructions: Install in Right Front (RF). Use 1" x 3/4" pipe bushing. V1702, V1703, V1902, V1903, V2003, V2003T, V2203 (4 cylinder) Part No. 3100025 Repl. Cord Watt Volt Diameter Type 400 120 35mm Freeze Plug 3600006 Installation Information: Install in back of head. Point element 2 o'clock. V3300 Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install in Right Front (RF). Use 1" x 3/4" pipe bushing. S2800 (6 cyl.), F2803 (5 cyl.) Part No. Watt Volt Diameter Type 3100025 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in back of head. LISTER-PETTER LPW Series (1994 & newer 56 CID 2 cyl., 85 CID 3 cyl., 113 CID 4 cyl.) Part No. Watt Volt Diameter Type 3100077 400 120 1-1/4" Freeze Plug 3600004 Repl. Cord Installation Information: Install between cylinders. Point element UP or DOWN. LOMBARDINI LDW602, LDW702 (2 cyl.), LDW903, LDW1003 (3 cyl.), FOCS Series 1204, LDW1404, LDW1204T (4 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3200002 375 120 1-1/4" LRHH 3600047 Installation Information: Lower radiator hose heater (see page 84). CHD Series: LDW1503, LDW1603 (3 cyl.), LDW2004, LDW2204, LDW2004T (4 cyl.) Part No. Watt Volt Diameter Type 3100096 400 120 30mm Freeze Plug 3600004 Repl. Cord Installation Information: Install in Left Side (LS). Point element 3 or 9 o'clock. MACK 865 Series, 866 & 1000 Series, EM9-400 (998 CID), E9 Part No. Watt Volt Diameter Type Repl. Cord 3500043 8600988 8601011 8601054 1000 1000 1500 1500 120 240 120 240 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT Immersion Immersion Immersion Immersion 3600008 8608377 3600008 8608377 Installation Information: Installs in oil cooler casting. Two heaters are required. Engine may also accept oil pan heater 8609683, 8609659, 8609713 (requires 1" x 1/2" bushing to reduce port size). See threaded immersion heater page for specifications. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 54 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations MACK - continued Midliner: E3 (5.5L 335 CID, 6.2L), E5 (8.8L 537 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600317 8600384 8600414 1000 1500 1500 120 120 240 Plate Plate Plate Immersion Immersion Immersion 3600008 3600008 8608377 Installation Information: E3: Replace plug in rear face of block (MS200 serial numbers 1915 and higher). E5: Install in oil cooler water feed pipe (MS300 serial numbers 60131 and higher). Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) E6 (672 CID 6 cyl.) (Engines with smooth bore freeze plug. Example: EM6300, E6350, EM6237) Part No. Watt Volt Diameter Type 8609748 8609772 1500 1500 120 240 1-3/4" 1-3/4" Repl. Cord Freeze Plug 3600008 Freeze Plug 8608377 Installation Information: Replaces 1-3/4" freeze plug on side of engine. Available Service Parts: O-ring and clamping device kit (3500003) E6, EM6 (threaded freeze plug models manufactured prior to August 1981) END465 (1957 & later), 711, EN438, 504, 707, 673, 675, 676 Series Part No. Watt Volt Diameter Type Repl. Cord 8600813 8600880 8600910 1000 1500 1500 120 120 240 1-3/4" 1-3/4" 1-3/4" Immersion Immersion Immersion 3600008 3600008 8608377 Installation Information: Replaces 1-3/4" threaded plug on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650) 2004-2006 ASET Engine Series (AI, AC + AMI) (12.0L) E7 & EM7 (12.0L) (Example: EM7-300, E7-350) Part No. Watt Volt Diameter Type 8607206 8607184 1500 1500 120 240 1-3/8" 1-3/8" Freeze Plug 3600008 Freeze Plug 8608377 Repl. Cord Installation Information: Replace 1-3/8" core plug on Right side of block - front or rear face. Available Service Parts: O-Ring (3600059) 10 pack. END465 (1953-56), 672, 673, 711, EN438, 540, 707 Part No. Watt Volt Diameter Type Repl. Cord 8600759 1500 120 1-1/2" NPT Immersion 3600008 Installation Information: Replace 1-1/2" pipe plug on side of engine. E-Tech (water pump mount) Part No. Watt Volt Diameter Type Repl. Cord 3500051 3500052 3500070 1500 1500 1500 120 240 120 1-3/8" 1-3/8" 1-3/8" Immersion Immersion Immersion 3600008 8608377 3600008 Installation Information : Mount in water pump. Available Service Parts: O-Ring (3600059) 10 Pack. 3500070 includes 84” weatherproof cord and receptacle. MP7 (10.8L) Part No. Watt Volt Diameter Type Repl. Cord 3500099 3500100 3500101 1000 1500 1500 120 120 240 25mm 25mm 25mm Immersion Immersion Immersion 3600085 3600085 3600086 Installation Information : Right rear Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 55 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations MACK - continued MP8 (12.8L) Part No. Watt Volt Diameter Type Repl. Cord 3500102 3500103 3500104 1500 1500 1000 240 120 120 25mm 25mm 25mm Immersion Immersion Immersion 3600086 3600085 3600085 Installation Information : Right front, in coolant pipe. MP10 (16.1L) Part No. Watt Volt Diameter Type Repl. Cord 3500105 3500106 1500 1000 120 120 62mm 62mm Immersion Immersion 3600085 3600085 Repl. Cord Installation Information : Right front MASSEY & MASSEY FERGUSSON All 445P, 333, 444, 555, 88 Part No. Watt Volt Diameter Type 3100054 600 120 1-5/8" Freeze Plug 3600006 Installation Information: Install in Right Front (RF). Circulation heater is acceptable alternative (see pages 71-73). 1100 Part No. Watt Volt Diameter Type Repl. Cord 3200005 600 120 2" LRHH 3600047 Installation Information: Lower radiator hose heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73). All MF-35, 40, 50, 150, 203, 205, 235, 2135 & 2200 (AD3-152) Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Install in Right Side (RS). Point element DOWN. Circulation heater is acceptable alternative (see pages 71-73). All MF-65, 165, 255, 302, 304, 365 & 3165 (AD4-203) Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Install in Left Side (LS). Circulation heater is acceptable alternative (see pages 71-73). All MF-175, 180 & 265 (AD4-236) Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Install in Left, 2nd from rear. Point element UP/DOWN. Circulation heater is acceptable alternative (see pages 71-73). MF-90, 1080, 1085 & 285 (A4-300) Part No. Watt Volt Diameter Type Repl. Cord 3100093 400 120 3/4" NPT Immersion 3600003 Installation Information: Replaces existing heater. Circulation heater is acceptable alternative (see pages 71-73). MF-1100, 1105, 1130 & 1135 (A6-354) Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Install in Left, 2nd from rear. Point element UP. Circulation heater is acceptable alternative (see pages 71-73). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 56 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations MASSEY & MASSEY FERGUSSON - continued MF-1150, 1155 (AV510, 540) Part No. Watt Volt Diameter Type Repl. Cord 3100003 400 120 1" NPT Immersion 3600001 Installation Information: Install one heater in each side (two heaters required). Circulation heater is acceptable alternative (see pages 71-73). MF-1140 & MF-1145 (1120, 1125 - 1240, 1250, 1260 Mfg. prior to mid ‘90’s before serial # E50101 Part No. Watt Volt Diameter Type 3100066 400 120 1-3/4" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 3 o'clock. MF-3120, MF-3140 Part No. Watt Volt Diameter Type 3100045 600 120 1-1/2" Freeze Plug 3600007 Repl. Cord Installation Information: Install in Right Rear (RR) or Right Front (RF). Point element 12 o'clock. Circulation heater is acceptable alternative (see pages 71-73). MERCEDES MBE900 Series: OM904 & OM906 Part No. Watt Volt Diameter Type Repl. Cord 3500046 1000 120 60mm Immersion 3600008 Installation Information: Installation in Right Rear (RR) core hole. Point element down, 6 o’clock. MBE4000 Series / OM460 Part No. Watt Volt Diameter Type Repl. Cord 3500080 3500053 1500 1500 120 120 Plate Plate Immersion Immersion 3600008 3600008 Installation Information: 3500080- replace plate on right side (center). Point element 9 o'clock. 3500053 - replace plate on left side. MBE-HDEP 15.2 L Part No. Watt Volt Diameter Type Repl. Cord 3500095 120 120 27mm THD Immersion 3600008 Installation Information: Installation in Right Rear (RR) core hole. Point element down, 6 o’clock. 2004 & Newer MBE4000 Series/OM460 Part No. Watt Volt Diameter Type Repl. Cord 3500082 3500083 1500 1500 120 240 Plate Plate Immersion Immersion 3600008 8608377 Repl. Cord Installation Information: Replaces plate on right side (center). Point element, 3 o’clock. 2.7L Freightliner Sprinter Van Part No. Watt Volt Diameter Type 3100105 500 120 38mm THD Freeze Plug N/A Installation Information: Right rear. May need to heat existing plug to remove. MINNEAPOLIS MOLINE JetStar 3 (gas & diesel 206 CID), U302 (gas 220 CID) Part No. Watt Volt Diameter Type Repl. Cord 3500026 400 120 3/8" NPT Immersion N/A Installation Information: Replaces existing heater. Circulation heater is acceptable alternative (see pages 71-73). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 57 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations MINNEAPOLIS MOLINE - continued M602, 604, 670, G705, 706, 900, 1000 Part No. Watt Volt Diameter Type 3100038 600 120 1-1/2" Freeze Plug 3600006 Repl. Cord Installation Information: Replaces existing heater. Circulation heater is acceptable alternative (see pages 71-73). MITSUBISHI L3A (3 cyl.) Part No. Watt Volt Diameter Type 3100049 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Rear (RR). Point element 9 o'clock. K3A & K3B (3 cyl.) Part No. Watt Volt Diameter Type 3100067 400 120 1-3/4" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Side (RS). Point element UP. 4G32 & 4G33 (4 cyl.) Part No. Watt Volt Diameter Type 3100016 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: 4G32: Install in Left Center (LC). Point element 9 o'clock. 4G33: Install in Left Center (LC). Point element UP. 4G52, 4G53, 4G54 (4 cyl. engines) Part No. Watt Volt Diameter Type 3100071 400 120 50mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Center (RS). Point element 3 o'clock. S4L2 (4 cyl.) Part No. Watt Volt Diameter Type 3100078 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install Right Rear (RR). Point element 11 o'clock. 4G63 (2.0L 4 cyl.), 4G64 (2.4L 4 cyl.) Part No. Watt Volt Diameter Type 3100021 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 3 o'clock. S6E & S6E2 (6 cyl.) Part No. Watt Volt Diameter Type 3100078 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element 3 o'clock. 6G72 (3.0L) Part No. Watt Volt Diameter Type 3100055 600 120 1-5/8" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Rear (RR). Point element 9 o'clock. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 58 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations MITSUBISHI FUSO 4D31 (201 CID), 6D14 (400 CID), 6D31 (302 CID), 6D16 (460 CID) 4M40 (2835cc SOHC), 4D36 (3567cc) Part No. Watt Volt Diameter Type Repl. Cord 8604967 600 120 3/4" NPT Immersion N/A Installation Information: Replaces 3/4" threaded plug on Left rear side of engine. MWM MURPHY D225 & D226 Series (2, 3, 4, 6 cylinder) Part No. Watt Volt Diameter Type ype 3100071 400 120 50mm Freeze Free Plug 3600006 Repl. Cord Installation Information: Replaces any freeze plug on Right side. Point element UP or DOWN. NISSAN H20, SD22, SD4-47 (2.2L), SD-25, A12 (1.2L), A15 (1.5L) (4 cylinder engines) Part No. Watt Volt Diameter Type 3100016 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: H20: Install in Left Front (LF) or Left Rear (LR). Point element UP. SD-22, SD4-47, SD-25: Install in Left Front (LF). Point element DOWN. A15 install left front or left rear and point element 12 o’clock. H20-2, H25 (4 cylinder engines) Part No. Watt Volt Diameter Type 3100019 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element 3 o'clock. Z24 (4 cyl.) Part No. Watt Volt Diameter Type 3100048 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 12 o'clock. TD42 (4 cyl.) Part No. Watt Volt Diameter Type 3100090 600 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Center (RC). Remove 3-bolt plate. SD-33 & SD6-72 (3.2L 6 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100023 3100108 400 400 120 120 35mm 35mm Freeze Plug Freeze Plug - 12” Cord 3600006 3600036 Installation Information: Install in 2nd and 4th Left side. Two heaters are required. Point element 12 o'clock. P Series (4.0L 6 cyl.) Part No. Watt Volt Diameter Type 3100049 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Front (RF). LD-28 (2.8L 6 cyl.) Part No. Watt Volt Diameter Type 3100016 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in 5th, Left side. Point element 12 o'clock. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 59 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations NISSAN - continued FD6 (5.6L 6 cyl.) Part No. Watt Volt Diameter Type 3100049 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Right Front (RF). Point element 3 o'clock. OLIVER All (except 1265, 1365, 1900) Part No. Watt Volt Diameter Type Repl. Cord 3500043 1000 120 3/4" NPT Immersion 3600008 Installation Information: Install in cast elbow at front of engine - between radiator and engine block. PACCAR 2007 PX-6 (6.7L) Part No. Watt Volt Diameter Type Repl. Cord 3500022 750 120 3/4” NPT Immersion 3600008 Installation Information: Installs in 3/4” NPT port to rear of oil cooler. 2007 PX-8 (8.3L) Part No. Watt Volt Diameter Type Repl. Cord 3500032 1000 120 3/4” NPT Immersion 3600008 Installation Information: Installs in upper 3/4” port to front of oil cooler. 2011 MX (12.9L) Part No. Watt Volt Diameter Type Repl. Cord 3500113 1500 120 M27 Immersion 3600103 Installation Information: TBD PERKINS 103.06 (KB 3 cyl.), 103.07 (KL 3 cyl.), 103.09 (KC 3 cyl.), 103.10 (KD 3 cyl.) Part No. Watt Volt Diameter Type 3100016 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 6 o'clock. 103.12 (KG 3 cyl.), 103.13 (KH 3 cyl.), 103.15 (KE/KJ 3 cyl.) Part No. Watt Volt Diameter Type 3100049 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 6 o'clock. 3-152 (C Series 3 cyl.), 900 Series (CN) Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Install in Right Side (RS). Point element 6 o'clock. 104.19 (KF/KK 4 cyl.), 104.22 (KR 4 cyl.) Part No. Watt Volt Diameter Type 3100049 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF). Point element 6 o'clock. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 60 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations PERKINS - continued 4-108 (E Series 4 cyl.), 4-236 (LD 4 cyl.), 4-248 (LF 4 cyl.), 4-248-2 (LG 4 cyl.) Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Install in Left, 2nd from rear. Point element UP or DOWN. 4-236 (4 cyl.) (Engines with larger core hole) Part No. Watt Volt Diameter Type 3100027 600 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left side - 2nd from rear. 4-135 (GB Series 4 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100023 3100108 400 400 120 120 35mm 35mm Freeze Plug Freeze Plug - 12” Cord 3600006 3600036 Installation Information: Install in Right Side (RS). Point element UP or DOWN. 4-154 (4 cyl.) Part No. Watt Volt Diameter Type 3100010 400 120 30mm Freeze Plug 3600005 Repl. Cord Installation Information: Install in Left Side (LS). Point element UP or DOWN. 200 Series: 204.25 (GD 4 cyl.), 204.30 (GE 4 cyl.) Part No. Watt Volt Diameter Type 3100086 400 120 30mm Freeze Plug 3600004 Repl. Cord Installation Information: Install in Left Side (LS). 400 Series (4.41, T4.40), 4.0L Part No. Watt Volt Diameter Type 3100045 600 120 1-1/2” Freeze Plug 3600007 Repl. Cord Installation Information: Right side, point element up. 4-203 (J Series 4 cyl.) (Engines with no starter obstructions) Part No. Watt Volt Diameter Type 3100093 400 120 3/4" NPT Freeze Plug 3600003 Repl. Cord Installation Information: Install in Left Side (LS). Point element up or down. 1004 (A Series 4 cyl.) (D Series 4 cyl.) Part No. Watt Volt Diameter Type 3100045 600 120 1-1/2" Freeze Plug 3600007 Repl. Cord Installation Information: Install in Right Rear (RR) or Right Front (RF). Point element 12 o'clock. 1104 (C Series 4 cyl.) (D Series) Part No. Watt Volt Diameter Type 3500084 750 120 1-1/4" Freeze Plug 3600008 Repl. Cord Installation Information: Install in Right Rear (RR) or Right Front (RF). Point element 3 o'clock. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 61 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations PERKINS - continued 700 Series 704.30 (4A 4 cyl), 704.30T (4C 4 cyl.), 704.26 (4C 4 cyl.) Part No. Watt Volt Diameter Type 3100101 400 120 50mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in back of head. Point element 4 o'clock. N Series: 4-300 (4 cyl.), 4-318 (4 cyl.) Part No. Watt Volt Diameter Type 3100093 400 120 3/4" NPT Freeze Plug 3600003 Repl. Cord Installation Information: Install in Left Side (LS). T Series: 6-354 (6 cyl.), 6-354.4 (4 cyl.), 6-372 (4 cyl.) Part No. Watt Volt Diameter Type 3100013 600 120 1-1/4" Freeze Plug 3600022 Repl. Cord Installation Information: Install in Right Rear (RR). Point element 12 o'clock. 6-354 (alternate), NA-120 (6 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3500027 750 120 Plate Immersion 3600008 Repl. Cord Installation Information: Install in back of head. 1006 (Y Series 6 cyl.) Part No. Watt Volt Diameter Type 3100045 600 120 1-1/2" Freeze Plug 3600007 Installation Information: Install in Right Rear (RR), or Right Front (RF). Point element 12 o'clock. 540 (8 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100003 400 120 1" NPT Immersion 3600001 Installation Information: Install one heater in each side. 640 (Z Series 8 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 8605556 1500 120 1" NPT Immersion 3600008 Installation Information: Install in Left Rear. 2006 and Newer, 1106D Part No. Watt Volt Diameter Type Repl. Cord 3500087 1000 120 1-1/4” Immersion 3600008 Installation Information: Install in Right Rear. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 62 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations TOYOTA 5R (1.9L 4 cyl.), 2J (2.5L diesel) Part No. Watt Volt Diameter Type 3100071 400 120 50mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Front (LF) or Left rear (LR). Point element 12 o'clock. 4Y (2.2L 4 cyl.) Part No. Watt Volt Diameter Type 3100019 400 120 35mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element 3 or 9 o'clock. 2F (4.2L 6 cyl.) Part No. Watt Volt Diameter Type 3100071 400 120 50mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element 9 o'clock. 3F Part No. Watt Volt Diameter Type 3100101 400 120 50mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element at 45º angle. UD TRUCK FD35T (3.5L 6 cyl.) Part No. Watt Volt Diameter Type 3100012 600 120 30mm Freeze Plug 3600004 Repl. Cord Installation Information: Replaces 30mm freeze plug on Right front of engine. Install element 3 o'clock. FE6 & FE6T (6.9L 6 cyl.) Part No. Watt Volt Diameter Type 8602441 1000 120 40mm Freeze Plug 3600008 Repl. Cord Installation Information: Replaces 40mm freeze plug on Right side of engine - 2nd from rear. Install element 5 o'clock. NE6 & NE6T (7.4L 6 cyl.) Part No. Watt Volt Diameter Type 8602492 1500 120 50mm Freeze Plug 3600008 Repl. Cord Installation Information: Replaces 50mm freeze plug on Left rear of engine. FD46TA Part No. Watt Volt Diameter Type 3100103 400 120 40mm Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR) (above fuel pump). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 63 Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations UD TRUCK TD42T Part No. Watt Volt Diameter Type Repl. Cord 3100090 600 120 35mm Immersion 3600006 Repl. Cord Installation Information: Install in Right center of oil cooler. Remove 3-hole plate. VOLKSWAGEN 1588cc (049.6 & 068.5 4 cyl.) Part No. Watt Volt Diameter Type 3100034 400 120 36.5mm Freeze Plug 3600016 Installation Information: Install in Right Center (RC). Point element 6 o'clock. VOLVO TD60 & TD61 (334 CID), TD70 & TD71 (409 CID), TD73(427 CID), TD100 & TD101, VE10 (586 CID), TD120, TD121, TD122, TD123 (732 CID) Part No. Watt Volt Diameter Type Repl. Cord 8600252 8600287 8600309 1000 1500 1500 120 120 240 44mm 44mm 44mm Immersion Immersion Immersion 3600008 3600008 8608377 Installation Information: Replaces 44mm threaded plug on Left front of engine. Point element at 4 or 5 o’clock. 2002 & Newer VED-12 Part No. Watt Volt Diameter Type Repl. Cord 3500090 3500091 1000 1500 120 120 Plate Plate Immersion Immersion 3600008 3600008 Installation Information: Mount below turbocharger at the Right center of engine. VED-12( Engines manufactured prior to 2002) Part No. Watt Volt Diameter Type Repl. Cord 3500039 8607702 1000 1500 120 120 Plate Plate Immersion Immersion 3600008 3600008 Installation Information: Mount below turbocharger at the Right center of engine. VE-D7 Part No. Watt Volt Diameter Type Repl. Cord 3500041 1500 120 1-3/4"-18 Immersion 3600008 Installation Information: Replace plug on Left rear of engine. Reuse existing seal. Point element at 1 o’clock. D11 (10.8L) Part No. Watt Volt Diameter Type Repl. Cord 3500099 3500100 3500101 1000 1500 1500 120 120 240 25mm 25mm 25mm Immersion Immersion Immersion 3600085 3600085 3600086 Installation Information : Right rear (Contact Volvo dealer for Replacement O’Ring P/N 975664). Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 64 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Z E A gR r i c u l t u rO a l , H e aS v y D u tT y & I nA d u s t r i aR l A p p l iT cations VOLVO - continued D13 (12.8L) Part No. Watt Volt Diameter Type Repl. Cord 3500102 3500103 3500104 1500 1500 1000 240 120 120 25mm 25mm 25mm Immersion Immersion Immersion 3600086 3600085 3600085 Installation Information : Right front, in coolant pipe. (Contact Volvo dealer for Replacement O’Ring P/N 975664). D16 (16.1L) Part No. Watt Volt Diameter Type Repl. Cord 3500105 3500106 1500 1000 120 120 62mm 62mm Immersion Immersion 3600085 3600085 Installation Information : Right front YANMAR 3T72HLE (3 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100003 400 120 1" NPT Immersion 3600001 Installation Information: Install in Left Front (LF). 3TN66, 3TN72 (3 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3500001 400 120 Plate Immersion 3600003 Installation Information: Install in Right Rear (RR). 4TN82E & 4TNE98 (4 cyl.) Part No. Watt Volt Diameter Type Repl. Cord 3100003 400 120 1" NPT Immersion 3600001 Repl. Cord Installation Information: Install in Left Center (LC). YYDXL4.4 1 D4T Part No. Watt Volt Diameter Type 3100003 400 120 1" NPT Freeze Plug 3600001 Installation Information: Install in Left Center (LC). ZETOR All - except 278 (4.5L) & 417 (6.8L) Part No. Watt Volt Diameter Type 3100065 600 120 1-3/4" Freeze Plug 3600006 Repl. Cord Installation Information: Install in Left Rear (LR). Point element UP. NOTE: See next page (p. 66) for Universal Coolant Heater and Oil Pan Heater applications. Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 65 T H R E A D E D O I L PA N H E AT E R S (STAINLESS) See page 76-77 for replacement cordset information Oil Heaters: ● Easy to spec: Not engine model specific! ● 10 watts of power per quart of oil ● Keeps oil warm and free flowing for instant lubrication ● Stainless steel low watt density heating elements for long life in ● Can be used in oil pans, transmissions, hydraulic systems, etc. All 120V Immersion heaters CSA approved oil and hydraulic fluid applications For oil heater selection, measure space and determine threading at installation location. Note: To prevent potential damage to heater and fluid, oil pan heaters should only be used to keep warm oil warm. Do not use with cold oil. ACCESSORY: 8602824; 1/2” NPT Adapter Bushing. For use on steel pans only. 1/2" NPT oil pan heaters are supplied with weld or braze-in adapter. Z E R O S TA R T WATTAGE 150 150 150 150 150 150 150 150 150 150 150 150 150 300 300 300 300 300 300 300 300 300 300 450 450 1000 VOLTAGE THREAD SIZE 120 M22 x 1.5 120 M25 x 1.5 120 1/2" NPT 120 1/2" NPT 120 M22 x 1.5 120 1" NPT 120 1" NPT 120 1" NPT 240 1" NPT 120 1-1/16" - 12 STOR 120 1-5/16" 12 STOR 240 1-5/16" 12 STOR 120 M27 STOR 120 1/2" NPT 240 1/2" NPT 120 3/4" NPT 120 M22 x 1.5 120 3/4" NPT 120 1" NPT 120 1" NPT 120 1-5/16" STOR 240 1-5/16" STOR 120 M27 STOR 120 1/2" NPT 120 M27 STOR 120 1" NPT ELEMENT LENGTH 7” (17.8cm) 3-1/2" (8.9cm) 5" (12.7cm) 7-3/4" (19.5cm) 3-1/2" (8.9cm) 5-5/8" (14.2cm) 6" (15.2cm) 6-5/8" (16.6cm) 6" (15.2cm) 5" (12.7cm) 5" (12.7cm) 5" (12.7cm) 3-1/2" (8.9cm) 5" (12.7cm) 5" (12.7cm) 11-1/8" (28.2cm) 5-1/2" (13.9cm) 5-1/2" (13.9cm) 6" (15.2cm) 6" (15.2cm) 5" (12.7cm) 5" (12.7cm) 5-1/2" (13.9cm) 7-1/2" (19cm) 7-1/4" (18.4cm) 9-1/2" (24cm) FOR USE IN Water/Oil Water/Oil Water/Oil Water/Oil Water/Oil Oil Water/Oil Oil Water/Oil Water/Oil Water/Oil Water/Oil Water/Oil Water/Oil Water/Oil Oil Water/Oil Water/Oil Oil Water/Oil Water/Oil Water/Oil Water/Oil Water/Oil Water/Oil Water/Oil WITHOUT THERMOSTAT 3500047 3500071 8609624 2201712 8602859 2200635 8609802 2204274** 8609837 3500006 3500085 3500086 3500094 8609683 8609659 2201968 8602913 8603243 2202662 8609861 3500079 3500078 3500093 8609713 3500049 8609098 WITH THERMOSTAT — — — — 8602794 — 8609845 — — — — — — — — — 8602905 — 8609853 — — — — — — ELEMENT CONSTRUCTION Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Note: Not all oil pans are equipped with ports. Inspect oil pan carefully before ordering to determine available ports. When no pre-threaded port exists, contact the engine manufacturer for proper installation procedure. T H R E A D E D C O O L A N T I M M E R S I O N H E AT E R S (COPPER) Z E R O S TA R T WATTAGE VOLTAGE THREAD SIZE ELEMENT LENGTH FOR USE IN WITHOUT THERMOSTAT 400 400 400 600 750 1000 1000 1000 1000 1000 1000 1000 1500 1500 1500 1500 1500 1500 1500 1500 120 120 120 120 120 120 240 240 120 240 120 120 120 240 120 240 120 240 120 240 3/8" NPT 3/4" NPT 1" NPT 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT 1" NPT 1" NPT 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT 1" NPT 1" NPT 1" NPT 1" NPT 2-3/4" (6.9cm) 1" (2.5cm) 1" (2.5cm) 1-3/8" (3.4cm) 2-7/8" (7.1cm) 4" (10.1cm) 4" (10.1cm) 4-1/2" (11.4cm) 4-1/4" (10.6cm) 4-1/4" (10.8cm) 3-3/8" (8.5cm) 3-7/8" (9.7 cm) 4-3/4" (12cm) 4-3/4" (12cm) 5-1/4"(13.3cm) 5-1/4" (13.3cm) 5" (12.7cm) 5" (12.7cm) 3-3/4" (9.5cm) 3-3/4" (9.5cm) Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water 3500026 3100093 3100003 8604967 3500022 86025491 86025141 8600988 8600090 8600120 3500032 3500043 86026111 86025731 8601011 8601054 8605556 8600260 3500013 3500031 WITH THERMOSTAT — — — — — — — — — — — — — — — — — — — — ELEMENT CONSTRUCTION Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper **Welding flange included. Designed for Caterpillar 3406 with BrakeSaver 1Element does not turn during installation. 66 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com C A B & C A R G O H E AT E R S ● Ideal as a secondary heat source in trucks, station wagons, sleeper cabs, etc. ● 2-speed reversible fan motors ● 14-gauge construction - (models 200 and 300) ● 20-gauge construction (models 100, 400, and 500) ● Installation kit included ● Custom fabrication available - contact Customer Service for more information * Outlet direction featured in photo. Z E R O S TA R T Model 100 (150 CFM Max) CAPACITY AIRFLOW CURRENT PART NO. VOLT (BTU/HR) (CFM) (AMPS) DIMENSIONS (H X W X D) OUTLET DIAMETER OUTLET DIRECTION WT. (LBS) 7000101 12 17,500 150 3.9 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 5/8" (16mm) Rear Top 10.0 7000102 12 17,500 150 3.9 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 3/4" (19mm) Rear Top 10.0 7000103 24 17,500 150 2.0 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 5/8" (16mm) Rear Top 10.0 7000104 24 17,500 150 2.0 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 3/4" (19mm) Rear Top 10.0 MODEL 200 Model 200 (7000202, 7000205, 7000208) (250 CFM Max) 7000201 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Rear left 26.5 7000202 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Left * 26.5 7000203 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Right 26.5 7000205 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 3/4" (19mm) Left * 26.5 7000206 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 3/4" (19mm) Right 26.5 7000207 24 30,000 250 4.7 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Rear Left 26.5 7000208 24 30,000 250 4.7 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Left * 26.5 MODEL 300 Model 300 (7000302, 7000305, 7000308, 7000311) (325 CFM Max) 7000301 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Rear Left 28.3 7000302 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Left * 28.3 7000303 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Right 28.3 7000305 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 3/4" (19mm) Left * 28.3 7000306 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 3/4" (19mm) Right 28.3 7000308 24 40,000 325 4.5 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Left * 28.3 7000309 24 40,000 325 4.5 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Right 28.3 7000311 24 40,000 325 4.5 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 3/4" (19mm) Left * 28.3 MODEL 400 Model 400 (130 CFM Max) Model 500 (7000502, 7000504, 7000506, 7000508) (150 CFM Max) 7000401 12 13,500 130 4.3 3.1 x 13.0 x 9.0" (79 x 331 x 229mm) 5/8" (16mm) Bottom 10.4 7000403 24 13,500 130 2.2 3.1 x 13.0 x 9.0" (79 x 331 x 229mm) 5/8" (16mm) Bottom 10.4 MODEL 500 7000501 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Bottom Rt. 7.4 7000502 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Rear Right * 7.4 7000503 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 3/4" (19mm) Bottom Rt. 7.4 7000504 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 3/4" (19mm) Rear Right * 7.4 7000505 24 17,500 150 2.2 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Bottom Rt. 7.4 7000506 24 17,500 150 2.2 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Rear Right * 7.4 7000508 24 17,500 150 2.2 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 3/4" (19mm) Rear Right * 7.4 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 67 C A B & C A R G O H E AT E R S Cab & Cargo Heater Replacement Parts PART NO. SAME AS: FOR USE IN MODEL NO.S DESCRIPTION — Installation Kit (includes on/off switch, electrical terminals) INSTALLATION KIT 7100001 — FAN BLADES & DEFROSTER FAN 7100002 7100003 7100025 — — — 100, 300, 400, 500 200 Model 7009001 7" (17.6cm) Fan Blade 8" (20.1cm) Fan Blade 6” (15.5cm) Fan Blade 7602855 7602891 — — 12 Volt - Defroster Fan - 2 Speed 24 Volt - Defroster Fan - 2 Speed 7670036 7675755 7675771 — — — Replacement 2-Speed Switch Replacement Front Fan Guard Replacement Rear Fan Guard MOTORS 7100004 7100005 7100006 7100007 — — — — 100, 300, 400, 500, and 7009001 200 100, 300, 400, 500 200 12-Volt Motor (short) 12-Volt Motor (long) 24-Volt Motor (short) 24-Volt Motor (long) Note: 12/24 Volt Motor SHORT — Shaft Size .3122” x 1.44” Note: 12/24 Volt Motor LONG — Shaft Size .3122” x 1.88” HEAT EXCHANGERS 7100022 7100023 Model 100 Heat Exchanger (3/4" R top) Model 100 Heat Exchanger (5/8" R top) 7100012 7100013 7100014 7100015 Model 200 Heat Exchanger (3/4" side) Model 200 Heat Exchanger (5/8" side) Model 200 Heat Exchanger (3/4" rear) Model 200 Heat Exchanger (5/8" rear) 7100016 7100017 Model 300 Heat Exchanger (3/4" side) Model 300 Heat Exchanger (5/8" side) 7100020 7100021 Model 400 Heat Exchanger (3/4" bottom) Model 400 Heat Exchanger (5/8" bottom) 7100008 7100009 7100010 7100011 Model 500 Heat Exchanger (3/4" bottom) Model 500 Heat Exchanger (3/4" rear) Model 500 Heat Exchanger (5/8" bottom) Model 500 Heat Exchanger (5/8" rear) 68 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Reduce Idling Increase Cab Comfort & Convenience Ask for the Cab Power® brand when spec’ing your truck with an idle reduction system. PART #: 8500633 - BASIC KIT Exterior Wire Harness Interior Wire Harness Surface Mount Receptacle Weatherproof Housing Load Center Now available with a battery inverter. See Cab Power Plus on following page. Long-haul Trucking Convenience Products THE CAB POWER® SYSTEM is a series of pre-wired, modular components for cabs and sleepers of over-the-road trucks and service vehicles. The system allows for “living room” electrical convenience without the need to keep the truck engine idling by distributing power from APU’s, inverters and land based electrical grids (Shore Power). CAB POWER ACCESSORIES Features and Benefits: PART NO. DESCRIPTION • Accommodates standard household appliances and office equipment. • Eliminates engine idling for electrical power generation reducing air and noise pollution. • Idling reduction results in fuel cost savings and less engine wear. • Quick and simple installation (less than two hours). • Adaptable, modular design features quick connect wires, and unique mounting system. • Easy to customize to all truck makes. Harnesses can be routed to fit all interior cab configurations. • System components are weatherproof, durable, and resistant to adverse over-the-road trucking conditions. • Can be factory installed or added as an aftermarket enhancement.. 8500634 Surface Mount Outlet/Receptacle 8500635 Flush Mount Outlet/Receptacle 8500637 Weatherproof Housing w/Cab Power Insignia 8500640 85” Exterior Wire Harness (to housing) 8500641 54” Interior Wire Harness (to outlet) 8500638 96” Interior Wire Harness (to outlet) 8500639 163” Interior Wire Harness (to outlet) 8606048 Mounting Bracket For Weatherproof Housing 8500642 Inverter Outlet Extension Cord, 54” 8500643 Inverter Outlet Extension Cord, 96” 8500644 Inverter Outlet Extension Cord, 163” 8500647 Inverter, Panel-Mount Connector Kit (AC-in + AC-out) * NOTE: Load center not available individually. PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 69 70 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com C I R C U L AT I O N H E AT E R S HIGH WATTAGE heavy duty engine pre-heater for use on industrial applications. Our most powerful engine heater! All Circulation Heaters feature: Regulating Thermostat Low Watt-Density (replaceable) heating elements Location (60-105 w/inch2) for long life ● 205°F (96°C) overheat thermostat ● NRTL/C approval (complies with UL/CSA) ● Thermally isolated regulating thermostat (models with t-stat) ● Four-bolt flange for easy element replacement ● 14 gauge SJOW cord (16 in. length - 40.6cm) is abrasion, oil, and grease resistant ● Nylon check valve ● Premium grade tin-plated phosphor bronze blade connections ● 1 inch NPT inlet and outlet ● 1/4 inch NPT drain ● 3° tapered, permanent-mold aluminum housing ● High capacity circulation heater w/indicator light available on page 78 ● Model With Thermostat Shown Overheat Thermostat Location Mounting space requirements (including thermostat): 27.5" (69.8cm) length x 3" (7.6cm) width x 6.5" (16.5cm) height. REPLACEABLE THERMOSTATS 3300094 3300095 3300096 THERMOSTAT RANGES Range A: 80ºF ON - 100ºF OFF (27°C ON - 38°C OFF) Range B: 100ºF ON - 120ºF OFF (38°C ON - 49°C OFF) Range C: 120ºF ON - 140ºF OFF (49°C ON - 60°C OFF) High-Capacity Circulation Heaters - Complete kits, Ready to install ● Furnished with cord & molded plug (4000w Model features detachable plug) Z E R O S TA R T HIGH WATTAGE BASIC HEATER HEATER WITH THERMOSTAT RANGE A HEATER WITH THERMOSTAT RANGE B HEATER WITH THERMOSTAT RANGE C WATTS VOLTS AMPS 3300001 3300002 3300005 — 3300007 — — — 3300011 3300012 3300015 — — 3300018 — — 3300021 3300022 3300025 — — — — 3300030 3300031 3300032 3300035 — 3300037 — 3300039 — 1500 2000 2250 2250 2500 3000 3500 4000 120 120 120 240 240 240 240 240 12.5 16.7 18.8 9.4 10.4 12.5 14.6 16.6 REPLACEMENT ELEMENT PLUG CONFIGURATION (A) 3300060 (C) (C) (B) (B) (B) (B) (D) (A) Furnished with standard 120V male plug. (B) Furnished with standard 240V male plug. (C) Furnished with high-current 120V male plug. 20 Amp electrical service required. (D) Plug not attached. High-current 240V detachable male plug is provided. 20 Amp electrical service required. PLUG CONFIGURATIONS Standard Plug Weatherproof Plug A Note About Extension Cord Selection and Usage: (A) (B) (C) (D) 125 Volt 15 Amp 240 Volt 15 Amp 125 Volt 20 Amp 240 Volt 20 Amp When using an extension cord with one or more heating devices, it is important that the TOTAL current draw of all devices not exceed the capacity of the extension cord or the AC circuit. Use only 3-wire GROUNDED extension cords. Ground Fault Interrupter (GFI) service is also recommended. See page 88 for more information on proper cord length and gauge. NOTE: All circulation heaters on pages 71-73 are equipped with different male plugs depending on the wattage and voltage requirements of the heater. This diagram shows the plug configuration for the three wattage/voltage combinations that are used. Vehicles with heater hose connected to radiator cannot use circulation type heaters. PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 71 C I R C U L AT I O N H E AT E R S BASIC HEATERS—for custom installations Heaters not furnished with regulating thermostat. Power cord is unfinished (not supplied with plug). Overheat Thermostat Location Complete Unit Shown Mounting space requirements: 22.5 in. (57.1cm) length x 3 in. (7.6cm) width x 4.5 in. (11.4cm) height. Optional Thermostat (for use with basic heater only) BASIC HEATER WATTAGE VOLTAGE AMPS REPLACEMENT ELEMENT 3300041 3300042 3300045 1500 2000 2250 120 120 120 12.5 16.7 18.8 3300051 3300052 3300055 PART NO. 3300061 3300062 3300063 Industrial Tank Heater - Series 41 OPERATING RANGE 80°F ON - 100°F OFF (27°C ON - 38°C OFF) 100°F ON - 120°F OFF (38°C ON - 49°C OFF) 120°F ON - 140°F OFF (49°C ON - 60°C OFF) ● Thermostatically protected: opens at 190°F (88°C), closes at 151°F (66°C) installation only ● Heavy Duty 3-wire 5 ft. (1.52m) attached cord, 2000W heater has 22” attached cord. ● 5/8" inlet and outlet ● Dimensions: 2-3/4" x 8-1/2" (7cm x 21.6cm) ● Replaceable element and thermostat ● Vertical Series 41 Heaters & Replacement Parts VOLTAGE ELEMENT THERMOSTAT 2204010 750 120 2204029 1000 120 2204037 1500 120 3300091 2000 120 * 1000 240 * 1500 240 * Replacement element and thermostat only. HEATER WATTAGE 2204061 2204088 2204096 3300093 — 2204126 2204266 2204266 2204266 2204266 2204266 2204266 CIRCULATION HEATERS Series 8000 Tank/Circulation Engine Heaters Light-duty, off road, industrial and agricultural applications. ● Cylindrical design of heater and universal mounting strap allow for convenient, new or retrofit applications. check valve supports extensive range of plumbing configurations. ● New top-side location of power cord connection provides damage protection from road debris and chemicals. ● Rugged diecast aluminum construction is corrosion and impact resistant. ● New detachable power cord enhances ease of installation. ● Copper heating element provides excellent heat transfer. ● Temperature sensing thermostat provides overheat protection. ● Integral PART NO. WATTS VOLTAGE 3308001 3308002 3308003 750 1000 1500 120 120 120 HOSE CONNECTION DIAMETER 5/8” 5/8” 5/8” Replacement Cord - Part No. 3309001 - 18” Part No. 3309002 - 60” NOTE: Use Series 41 Heater for 2000 Watt Applications. 72 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com C I R C U L AT I O N H E AT E R S INDUSTRIAL TANK/CIRCULATION ENGINE HEATER offers dependable engine starts in all temperatures. By circulating warmed coolant through an engine, it assures a quick start, reduces time to reach operating speed and enhances immediate full-load acceptance. ● Rugged diecast aluminum construction is corrosion and impact resistant ● Low watt density copper heating element provides optimum performance ● Temperature sensing thermostat provides overheat protection. Regulating thermostats included in three heat ranges and oil resistant, permanently connected 5 ft. (1.52m) power cord with strain relief is flame retardant ● Water resistant terminal end cap protects against harsh chemicals ● Unique mounting system protects against road vibration ● Lead-free heater utilizes recyclable aluminum, plastic and copper to help protect the environment ● Temperature Heavy-Duty Industrial Series Heaters Dimensions ZEROSTART 3/4" (19mm) ON/OFF 100°/120°F (38°/49°C) MALE PLUG VOLTS AMPS INLET/OUTLET SIZE 120 240 6.3 3.1 5/8" 5/8" 120 8.3 5/8" Heavy Duty/Industrial Series, Small Body Tank - 750 Watt 3305028 — 3305032 3305034 3305036 Yes (A) No 1500/2250 watt models ON/OFF 80°/100°F (27°/38°C) 4.9" (124mm) ON/OFF 60°/80°F (10°/27°C) 6.7" (170mm) REGULATING THERMOSTAT RANGE Heavy Duty/Industrial Series, Small Body Tank - 1000 Watt 3305040 3305044 3305048 Yes (A) 7.8" (198mm) Heavy Duty/Industrial Series, Large Body Tank - 1500 Watt 3305052 — 3305056 3305058 3305060 3305062 Yes (A) No 120 240 12.5 6.3 3/4" 3/4" PLUG CONFIGURATIONS 3305064 — 3305068 3305070 3305072 — No No 120 240 Z E R O S TA RT PART NUMBER WATTAGE MALE PLUG VOLTS 250 Volt 15 Amp 125 Volt 15 Amp Heavy Duty/Industrial Series, Large Body Tank - 2250 Watt AMPS 3305004 2250 Yes (C) 120 18.8* NOTE: 3305004 does not include regulating thermostat 18.8 9.4 125 Volt 20 Amp 3/4" 3/4" INLET/OUTLET SIZE TANK SIZE 3/4" Large Body A B C For additional product information, refer to Circulation Data Sheet #LIT0311196. The small size of some engine compartments, especially vehicles with transverse engines, may make circulation heater installation difficult even though it may be listed as a heating option. The following accessories are available for use with circulation heaters: Part #3300085 5/8" (15.8mm) x 3/4” (19mm) Metal “T” fitting Part #3300086 1/4" NPT (6mm) "A" Adapter to 5/8" (15.8mm) hose PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Part #3300090 5/8" (15.8 mm) x 3/4" (19mm) Plastic "Y" fitting 73 B AT T E R Y H E AT E R S At 20° below zero, your battery (with less than half the normal available power) must start an engine that requires 350% more starting power. Two types of battery heaters boost battery power as much as 75% Blanket Style Battery Heaters • 120 Volt AC operation • Blanket style heater warms battery core to 60° - 70° above ambient temperature for quick starts • Thinsulate™ thermal insulation helps maintain battery temperature in warm or cold weather • Complete with 30 inch (76cm) grounded cord • All battery blanket heaters are 5 in. (12.7cm) tall, 1/2 in. (1.1cm) thick PART NO. LENGTH WATTAGE BATTERY SIZE 2800055 2800063 2800071 28" (71cm) 36" (91.5cm) 72" (183 cm) 50 80 160 Series 26, 26R, 70 Series 24, 24F, 27, 27F, 74 Truck batteries. Series-parallel systems. ™Thinsulate is a registered trademark of 3M corporation. Battery Box Heater • 200 Watt - 120 Volt AC or 240 Volt AC model available • Preset thermostat maintains 80°F (27°C) battery warmth for quick starts • Complete with 8 ft. (2.4m) grounded cord • Dimensions: 9" (22.8cm) Length x 6" (15.1cm) Width x 3/4" (1.8cm) Height Note: This product not available in Canada (CSA approved model not available) Part No. 8500320 (120V) Part No. 8500339 (240V) CAUTION: Battery heaters are not recommended for nickel cadmium batteries. 74 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com CORDSETS & ACCESSORIES Freeze Plug Replacement Cordsets If you cannot locate a replacement freeze plug cordset part number from the application section of this publication, try matching the old cordset to the photos below to identify the correct replacement cordset. Fig A Fig B Fig C FIG PART NO. LENGTH A A C H D E F B G B E E H A I J J 3600001 3600002 3600003 3600004 3600005 3600006 3600007 3600010 3600016 3600019 3600021 3600036 3600022 3600023 3600080 3600082 3600083 5 ft. (1.52m) 5 ft. (1.52m) 5 ft. (1.52m) 5 ft. (1.52m) 5 ft. (1.52m) 5 ft. (1.52m) 5 ft. (1.52m) 7.5 ft. (2.29m) 6 ft. (1.83m) 3 ft. (.9 m) 94 in. (2.4m) 1 ft. (30.3cm) 1 ft. (30.3cm) 1 ft. (30.3cm) 5 ft. (1.52m) Pyroil 5 ft. (1.52m) 5 ft. (1.52m) Fig D (For Aluminum & Brass Heaters) Fig E (For Steel Heaters) Fig F Fig G Fig H Fig I Fig J DESCRIPTION Silicone cord w/right angle connector Radiant heater replacement cord Silicone cord with straight connector Silicone cord with right angle connector (brass and aluminum heaters) Silicone cord with straight connector Silicone cord with 90° connector (steel heaters) Reverse freeze plug cord Silicone cord Silicone cord with 90° connector Replacement cord Silicone cord with 90° connector Replacement cordset with silicone connectors (steel heaters) Replacement cordset with silicone connector (brass and aluminum heaters) Replacement cordset with silicone connector (brass and aluminum heaters) Replacement Cordset with silicone connector (use with all Pyroil Freeze plug heaters) GM Replacement Cordset with thermostat GM Replacement Cordset with silicone connector (No t-stat) NOTE: 3600082 must be used in all 2006 and newer GM passenger cars to avoid a Check Engine Light. Heavy-Duty Immersion Heater Replacement Cordsets Most “860” & "350" series heaters will use the following standard replacement cordsets: Most 120 Volt heaters ship with cord #3600008. Most 240 Volt heaters ship with #8608377. PART NO. 3600008 8608377 3600048 3600015 3600024 3600085 3600086 DESCRIPTION Heavy duty replacement cord Heavy duty replacement cord Hi-temp silicone repl. cord Heavy duty replacement cord Heavy duty replacement cord Hi-temp replacement cord - Volvo Hi-temp replacement cord - Volvo Accessories VOLTAGE LENGTH 120 6 ft. (1.8m) 240 6 ft. (1.8m) 120 6 ft. (1.8m) 120 5 ft. (1.5m) 120 1 ft. (30.1cm) 120 6 ft. (1.8m) 240 6 ft. (1.8m) GA. 16 16 16 16 16 14 14 Also see “Y-Cord” thermostat kits - page 77 Part No. 3600012 - Plug Protector ● ● Prevents freeze up - keeps moisture out Keeps plug contacts clean for optimum power and safety Part No. 3600018 Low-profile, 2 piece, Through-The-Grille Cordset Avoid ugly plugs hanging from the grille Prevents plug from being visible Fits all vehicles 1500 Watt rating - 120 Volt AC Required for routing through narrow grille openings (1/3" x 1" [7, 62mm x 25, 4mm) minimum clearance) ● Cord length: 6 ft. (1.8m) ● ● ● ● Part No. 3600040 3-Way Connector Narrow plug provides easy installation in tight grille areas Use multiple cold weather products with one common cord 14 gauge 3-wire grounded cord Cord length: 23 in. (59cm) Note: This product not available in Canada (CSA approved model not available) ● ● ● Part No. 3600045 - Cord Holder PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 75 CORDSETS & ACCESSORIES Weatherproof Receptacles One-piece molded cordset with labor-saving QuickConnect™ receptacles Molded connector end snaps into receptacle housing, screws into heater forming a positive weatherproof seal at both ends ● Round and square weatherproof housings available ● Receptacle enhances vehicle appearance - eliminating messy cords ● Field-wired model allows for custom installations ● Most models CSA approved except 3600041 ● Housing dimensions: 2.5" (6.2cm) x 2.5" (6.2cm), mounting hole required: 1-5/8" (4.1cm) ● ● Weatherproof Cordsets & Accessories *240V/15A Also see page 78 for NEW indicator light weatherproof cordset system. Z E R O S TA R T FIG A B C D E F F G H N I I J J J J J J K K K L C M 76 PART NO. 3600046 8605688 8605505 8605645 8605254 8606005 8606013 8606048 8606080 3600088 3600028 3600014 8608652 8605122 8608814 8608849 8608857 8608865 8602891 8602921 8602948 3600041 8608032 8605149 3600056 8605513 8606056 DESCRIPTION VOLTAGE Weatherproof Cordset with frost plug connector Weatherproof Field-wired receptacle—chrome plated Weatherproof Field-wired receptacle—zinc plated Replacement rubber boot for WP receptacle Replacement male plug for WP receptacle kit WP Silicone Cordset & chrome plated receptacle WP Silicone Cordset & chrome plated receptacle Mounting bracket—chrome plated Receptacle only—chrome plated Receptacle only—black Weatherproof Cordset with Receptacle Weatherproof Cordset with Receptacle Weatherproof Cordset with Silicone connector Weatherproof Cordset with Silicone connector Weatherproof Cordset with Silicone connector Weatherproof Cordset with Silicone connector Weatherproof Cordset with Silicone connector Weatherproof Cordset with Silicone connector Weatherproof Cordset & zinc-plated receptacle Weatherproof Cordset & zinc-plated receptacle Weatherproof Cordset & zinc-plated receptacle 3-way connector w/chrome plated receptacle (not CSA approved) Square receptacle Square receptacle only Round receptacle Weatherproof field-wired receptacle - zinc plated Mounting bracket 120 120 120 — 120 120 120 — — — 120 120 120 240* 120 120 120 120 120 240* 120 120 Fig A Fig B Fig H Fig I Fig C Fig J Fig D Fig K CORD LENGTH 6 ft. (1.8m) — — — — 6 ft. (1.8m) 10 ft. (3.1m) — — — 8 ft. (2.4m) 12 ft. (3.6m) 7 ft. (2.2m) 7 ft. (2.2m) 10 ft. (3.1m) 5.5 ft. (1.7m) 12 ft. (3.6m) 14 ft. (4.3m) 6 ft. (1.8m) 6 ft. (1.8m) 10 ft. (3m) 5 ft. (1.5m) WIRE GAUGE RECEPTACLE SPECIFICATIONS 18 — — — — 16 16 — — — 16 16 14 14 14 14 14 14 16 16 16 14 — 4-hole square 3-hole round 240* Fig E Fig L Fig F Fig M 4-hole square 4-hole square 2 & 4 hole square 4-hole square 4-hole square 2-hole square 2-hole square — — — — — — 3-hole round 3-hole round 3-hole round 4-hole square 2-hole w/gasket 2-hole w/o gasket 3-hole w/gasket 3-hole round 3-hole round Fig G Fig N PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com CORDSETS & ACCESSORIES Now offering more thermostat models for increased application coverage. Thermostatically Controlled Engine Immersion Heater Systems ● Saves money by reducing engine heater operating hours new installations or replacement use ● For more economy use lower thermostat temperature settings ● For Parallel Weatherproof “Y” Cord Assemblies (for use with weatherproof housing) Use PARALLEL Y-cords with two heaters. FIG B C C C D D — PART NO. 8607311 8607990 8608059 8608423 8608768 8608792 3600094 DESCRIPTION Weatherproof Y-Cord Parallel Weatherproof Y-Cord Parallel Weatherproof Y-Cord Parallel Weatherproof Y-Cord Parallel Weatherproof Y-Cord Parallel with AC outlet Weatherproof Y-Cord Parallel with AC outlet Weatherproof W-Cord Parallel VOLTS 120 120 120 120 120 120 LENGTH 7/9 ft. 7/7 ft. 7/10 ft. 14/14 ft. 1/7 ft. 1/10 ft. GA. 14 14 14 14 14 14 CHARACTERISTICS Includes 4-hole receptacle Two 7' (2.1m) lengths One 7' (2.1m) One 10' (3m) Two 14' (4.3m) lengths One 12" (30cm) (AC) One 7' One 12" (30cm) (AC) One 10' Series Y-Cords & Thermostats - See page 80 for engine applications chart Use SERIES Y-cords with one thermostat and one heater. FIG PART NO. DESCRIPTION VOLTS LENGTH C 3600064 Series Weatherproof Y-Cord 120 6/6 ft. (1.8m) C 3600089 Series Weatherproof Y-Cord 120 8.5 ft. (2.6m) / 14 ft. (4.3m) F 3600065 Series Y-Cord (standard plug) 120 6/6 ft. (1.8m) G 3600081 #8 STOR thermostat only A 3600057 1/2” NPT thermostat only A 3600058 1/2” NPT thermostat only A 3600066 3/4” NPT thermostat Only A 3600068 1/2” NPT thermostat Only A 3600073 M22 x 1.5 thermostat only E 8604037 Series Y-Cord with thermostat 240 6/6 ft. (1.8m) — 3600087 M27 thermostat only E 3600054 Series Y-Cord with thermostat 120 6 ft. (1.6m) / 6 ft. (1.6m) Fig A Fig D GA. 16 14 16 16 CHARACTERISTICS Two 6 ft. (1.8m) lengths — Flat Wire One 8.5 ft. (2.6m) & one 14 ft. (4.3m) lengths Two 6 ft. (1.8m) lengths 40°F ON/55°F OFF 100°F ON/120°F OFF 55°F ON/75°F OFF 40°F ON/55°F OFF 40°F ON/55°F OFF 40°F ON/55°F OFF 100°F ON/120°F OFF 40° ON/55°F OFF 16 Fig B Fig E PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Fig C Fig F Fig G 77 CORDSETS & ACCESSORIES ENGINE IMMERSION HEATER LED INDICATOR LIGHT SYSTEM Specially designed wire harness with two-light system allows operators or fleet personnel to quickly determine both power availability and heater operation. ● Indicator lights visible up to 150 ft. (50m)! - 15 Amp rating ● Minimum wattage required is 150W ● Chrome plated, four-hole mount square flanged weatherproof receptacle with gasket ● Mounting plate dimensions: 3.56" (90mm) (W) x 2.56" (65mm) (H) ● 120 Volt Also see page 76 for standard weatherproof cordsets and accessories. Upper LED light illuminating (red) indicates the presence of AC voltage, providing instant visual proof of connections Lower LED light illuminating (red) indicates current flowing through heater (heater operating) Standard Kit (Includes weatherproof housing and cord) PART NO. CORD LENGTH 3600049 6 ft. (1830mm) 3600051 12 ft. (3660mm) Weatherproof Series Y-Cord for Thermostat Option PART NO. CORD LENGTH See page 79 for Indicator Light information PART NO. DESCRIPTION 3600098 Single Indicator Light (Harness Only) (7.8 ft / 2.4m) Single Indicator Light (Harness) with Weatherproof Housing (7.8 ft / 2.4m) 3600099 Indicator Light Kit PART NO. DESCRIPTION 3600061 Dual Heater Sensing Indicator Light Kit 84” x 120”, 120V, Parrallel Y-Cord 78 3600079 3600090 3600091 3600097 Weatherproof Series Y-Cord Only, 72”x72” Weatherproof Series Y-Cord Only, 55”x110” Weatherproof Series Y-Cord Only, 100”x168” Weatherproof Series Y-Cord Only, 168”x168” Indicator Replacement Parts PART NO. DESCRIPTION 3600060 Chrome Replacement Indicator Light Plate, 120V 3600077 Black Replacement Indicator Light Plate 3600062 Indicator Light System Cord, 6 ft. 3600078 Indicator Light System Cord, 12 ft. 3600067 Replacement LED Light 8606080 Receptacle only, chrome plated (4-hole) PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com I N T E G R AT E D I N D I C AT O R L I G H T DON’T GET LEFT OUT IN THE COLD Eliminate no starts with an Integrated Indicator Light for your Engine Block Heater Confirm engine block heater operation at a glance and ensure cold weather starts with Phillips & Temro’s Integrated Indicator Light. When the bright red LED light is on, it indicates that: ● Utility power is functional ● Your block heater is operating Part No. 3600098, 3600099 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 79 D I E S E L F U E L H E AT E R S Lower operating costs by using #2 fuel all year ● Transfers heat from engine coolant to the fuel just before the fuel filter for maximum efficiency Eliminates clogged fuel filters when temperatures are below 10°F (-12°C) ● Exclusive stainless steel construction with no internal welds prevents coolant from leaking into fuel ● Minimal pressure drop ● Can be used as a heat exchanger in some hydraulic applications ● Port size: 1/2 - 14 NPT (Heavy-Duty) ● Heavy Duty Model Part No. 8208751 10" 4.13" COOLANT PORT (each end) INLET FUEL TEMP. °F/°C -30/-34 -10/-23 +10/-12 +30/-1 +50/10 +70/21 3" FUEL PORTS 5.8" Specifications Pressure Drop ..................................................less than 0.05 psi Maximum operating pressure ............................................75 psi Maximum operating temperature ..........................350°F (177°C) Test pressure ..................................................................100 psi Weight (without bracket) ..........................................2 lbs. (907g) ENGINE CATERPILLAR 3406E C9 C11 & C13 C15 & C16 CUMMINS ISB ISC ISM ISX DETROIT DIESEL Series-60 DD15 INTERNATIONAL DT-466 (Non-EGR 1998-2005) DT 5 & 7 DT 11 & 13 MACK E-Tech PACCAR PX-6 PX-8 80 2-1/2 GPM +32/0 +39/4 +47/8 +60/16 +71/22 +85/29 TEMPERATURE RISE OUTLET FUEL TEMP FUEL FLOW RATE 1-1/2 GPM +38/3 +45/7 +53/12 +62/17 +74/23 +87/31 1/2 GPM +52/11 +55/13 +59/15 +67/19 +77/25 +88/31 Based on a 140°F (60°C) coolant temperature. PART NO. DESCRIPTION 3600066 3600081 3600081 3600081 3/4” NPT #8 STOR #8 STOR #8 STOR 3600066 3600066 3600068 3600087 3/4” NPT 3/4” NPT 1/2” NPT M27 3600066 3600087 3/4” NPT M27 3600068 3600087 3600087 1/2” NPT M27 M27 3600068 1/2” NPT 3600066 3600066 3/4” NPT 3/4” NPT PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com D I E S E L S TA R T I N G F L U I D S Y S T E M S ● Pre-heats combustion chamber in diesel engines for quick starts ● Measured/metered shot system limits the amount of starting fluid that can enter an engine— ● ● ● ● ● provides for optimum starting with less chance of waste or engine damage Convenient, one person operation Economical—about 16# per start High pressure replacement cylinders meet D.O.T. standards Available in 12 and 24 volt electrical and mechanically operated models Uses standard 1 inch cylinders NOTE: Diesel Starting Fluid Systems are NOT for use with engines equipped with glow plug or flame thrower systems, or engines equipped with intake air heater. E-Z Stock, E-Z Mount Electrical Kit (12 Volt) - Part No. 8203237 One part number covers most class 7 and 8 vehicles. Kit includes: 3 atomizers (8202966, 8202974, 8202982), switch, valve fitting, 48" nylon tube, dash decal, 16 gauge wire, valve & mounting brackets, surface-mount thermostat. Starting fluid cylinder NOT included. Note: To change to 24V system - you need to purchase 8204020 Bracket/Valve assembly. All other components are compatable. E-Z Mount Electrical Kit (12/24 Volt) (See page 79 for applications) Replace existing systems, or custom design your own. Kit includes: Valve & mounting bracket, switch, valve fitting, dash decal, 48" nylon tubing. Atomizer not included - see page 82. Mini E-Z Mount Electrical Kit (12 Volt) - Part No. 8200001 Provides the benefits of our full-size measured shot system in a compact design—for use with 250-500 CID applications. Includes: Mini valve with mounting bracket, pushbutton switch, valve fitting, 48" nylon tubing, dash decal. See page 79 for applications. Atomizer not included - see page 82 for information. Standard Electrical Kit (12/24 Volt) (See page 81 for applications) Direct replacement for some factory installed systems. Kit includes: Valve, switch, cylinder clamp, valve fitting, dash decal, 48" nylon tubing. Atomizer not included - see page 82. Mechanical Kit (See page 81 for applications) A simple, economical way to add ether injection. Kit includes: Valve, cylinder clamp, 84" control cable, valve fitting, dash decal, 48" nylon tubing. Atomizer not included - see page 82. Aerosol Starting Fluid Valve (12 Volt) Part No. 5801001 Continuous flow system for replacement of industrial and agricultural applications. Uses standard 7.5 - 8.5 oz. spray can (not included). Leak-proof seal and easy one-hand installation of starting fluid can simplify use. Kit includes ether valve and elbow connection. PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 81 D I E S E L S TA R T I N G F L U I D S Y S T E M S GENERAL APPLICATIONS (SPECIFIC ENGINES LISTED BELOW) EZ-MOUNT ELECTRICAL Engine Size Shot Size Under 250 CID (4L) 250-500 CID (4-8L) 450-950 CID (8-15.5L) Over 900 CID (14-7L) 1.5 cc 3 cc 6 cc 12 cc 12V 24V 8204136 8203938 8203954 8203970 N/A 8203946 8203962 8203989 STANDARD ELECTRICAL 12V 8204179 8200106 8200157 N/A MECHANICAL 24V N/A 8200165 8200238 8200602 N/A 8200211 8200270 8200432 REPLACEMENT PARTS EZ-MOUNT ELECTRICAL Engine Size Under 250 CID 250-500 CID 450-950 CID Over 900 CID Description Valve Only Valve Only Valve Only Valve Only Cylinder Clamp Switch 84" Control Cable Wirestop Valve fitting 48" Nylon tube Dash decal 12 V 24 V N/A 8203997 8204012 8204039 N/A 8202699 N/A N/A 8202532 8202540 8202583 N/A N/A N/A N/A N/A 8202699 N/A N/A 8202532 8202540 8202583 STANDARD ELECTRICAL 12 V 8204101 8202427 8202435 8202443 8202575 8202699 N/A N/A 8202532 8202540 8202583 MECHANICAL 24 V N/A N/A 8202478 N/A 8202575 8202699 N/A N/A 8202532 8202540 8202583 N/A 8202397 N/A 8202419 N/A N/A 8202559 8202567 8202532 8202540 8202583 Note: All starting fluid kits, except mini-ether kits, use starting fluid cylinder #8200327 (not included). All kits, except for #8203237 require atomizer. See page 80 for atomizer information. ENGINE SPECIFIC APPLICATIONS STARTING FLUID SYSTEMS APPLICATIONS Make & Engine Model E-Z Stock E-Z Mount E-Z Mount Electrical 12 V 24 V Standard Electrical 12 V 24 V Mechanical Atomizer CATERPILLAR 1100, 3208, 3306, others over 500 cid1 3406, 3408, 1693, D3461 3406B turbo1 31761 8203237 8203237 — 8203237 8203954 8203954 8203954 8203954 8203962 8203962 8203962 8203962 8200157 8200157 8200157 8200157 8200238 8200238 8200238 8200238 8200270 8200270 8200270 8200270 8202982 82029661 82030671 82029821 8203237 8203954 8204136 8203938 8203954 8203954 8203962 — 8203946 8203962 8203962 8200157 8204179 8200106 8200157 8200157 8200238 — 8200165 8200238 8200238 8200270 — 8200211 8200270 8200270 8202982 8202931 8202931 8202931 8202982 8203938 8203954 8203970 8203954 8203954 8203946 8203962 8203989 8203962 8203962 8200106 8200157 8200548 8200157 8200157 8200165 8200238 8200602 8200238 8200238 8200211 8200270 8200432 8200270 8200270 2, 3 8202958 8202966 8203237 8203938 8203946 8200106 8200165 8200211 8202974 8203237 8203237 8203237 8203954 8203954 8203954 8203938 8203962 8203962 8203962 8203946 8200157 8200157 8200157 8200106 8200238 8200238 8200238 8200165 8200270 8200270 8200270 8200211 2, 3 8202974 — — — 8203938 8203954 8203954 8203946 8203962 8203962 8200106 8200157 8200157 8200165 8200238 8200238 8200211 8200270 8200270 8203016 8202990 8202982 — 8203938 8203946 8200106 8200165 8200211 8202958 8203938 8203946 8200106 8200165 8200211 8202982 CUMMINS 855 CID series, all turbo over 400 cid B Series - 4 cylinder B Series - 6 cylinder C Series 10 Litre, 11 Litre 4 4 — 8203237 DETROIT DIESEL 3-53, 4-53, 3-71, 4-71 6-71, 6V-53, 8V-53, 6V-71, 6V-92 8V-71, 8V-92 8.2 Litre Series 60 (677 & 774 CID) 4 8203237 — — — 2, 3 2, 3 FORD 6.6L, 7.8L INTERNATIONAL D150 (461 CID), D170, D190 D550 (549 CID), V800 (798 CID) 817 (817 CID), 9 Litre D, DT31—DT312, DT360, DT436, DT466 4 2, 3 2, 3 MACK Midliner ALL 6 Cylinder 864, 865 & 866 V-8 series MERCEDES TRUCK ALL PERKINS ALL 4 If your engine is not under “Specific Applications”, then choose a kit based on the engine size. Air-to-air aftercooled engines (ATAAC) generally will use an 8202982 atomizer installed in pipe between discharge side of aftercooler and engine manifold. 2 Use 8202966 if installed in blower box or manifold. 3 Use 8202982 if installed in air intake horn. 4 Mini ether system (#8200001) may be used for this application. 1 82 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com D I E S E L S TA R T I N G F L U I D S Y S T E M S Atomizer (see below) (1/8" x 1-1/4") Starting Fluid System Atomizers ● Designed for most engines with 1/8" or 1/4" NPT opening proper direction and atomization of pressurized fluid ● Sintered bronze filter maintains purity of intake air ● Spray pattern clearly marked for easy installation ● Provides 1/4" Bushing #8203032 Dual Atomizer Kit (for use with "V' engines) #8203091 Atomizer Applications PART NO. ORIFICE/SIZE . APPLICATIONS LOCATION 8203067 .018 Caterpillar 3406B Turbo Pre-tapped hole in aftercooler 8202931 .011 Cummins B & C Series Pre-tapped manifold 8202966* .018 Blue Cummins Non-Turbo & other manifolds over 2" Center intake manifold Detroit Diesel blower box Center blower box 8202990 .018 Mack in-line 6 Pre-tapped hole between cylinders #5 & #6 8203016 .013 Mack Midliner Air intake pipe or intake manifold Under 500 CID 8202974* .013 Yellow Ford 6.6/7.8L, Cummins & Perkins in-line, all Turbocharged engines Direct ether flow against flow of incoming air 8200003 .018 Cummins 600 Swivel Style 8200004 .013 Cummins 600 Swivel Style Over 450 CID 8202982* .018 Red 8202958 .013 SPRAY PATTERN (Pressure side of turbo), DDA or IH Air Intake Horn DDA 8.2 Litre Pre-tapped hole in air cleaner adapter 8203008 Ford industrial diesel .018 *Included in kit 8203237 Note: All atomizers 1/8" NPT. Direct flow of starting fluid into air stream, not directly into cylinder. Diesel Starting Fluid System Thermostats ● Locks out electrical valve operation at specified engine temperatures mount installs without draining engine coolant ● Threaded 1/2" NPT installs directly in any 1/2" NPT opening in water jacket ● Surface PART NO. 8200386 8202281 8291837 TYPE Surface Mount Threaded Threaded TEMP ON 60°F (16°C) 45°F (7°C) 70°F (21°C) TEMP OFF 85°F (29°C) 65°F (18°C) 100°F (38°C) PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com Surface Mount Threaded Style 83 D I E S E L S TA R T I N G F L U I D 8200327 8201277 D.O.T. Approved Replacement Starting Fluid Cylinders PART NO. DESCRIPTION 8200327 8201277 8203903 18 oz. 1" neck (Used with most kits) 21 oz. 1" neck (Fits Dieselmatic® kits 1" standard gaskets (cork gasket flat) SIZE NOZZLE 3" x 11" 4" x 8" Pkg. of 50 1" - 20 1" - 20 NOTE: All ZeroStart® Diesel Starting Fluid kits require cylinder #8200327. Gaskets are not included with cylinders. MINIMUM QUANTITY OF STARTING FLUID THAT CAN BE SHIPPED IS 1 COMPLETE CASE (12 CYLINDERS). STARTING FLUID CYLINDERS ARE NOT RETURNABLE. NOTE: A disposal fee will be charged for each cylinder included in a product return. L I T T L E B U D D Y ® I N T E R I O R WA R M E R Part No. 2600900 ● Ideal for use in passenger, light-duty, and recreational vehicles - 120 Volt AC ● Mounts on floor or under dash. Mounting bracket included ● Compact size: 7” (17.6 cm) (L) x 4.5” (11.3 cm) (W) x 2.75” (7 cm (H) ● Cord length: 7.5 ft. (2.3 m) ● 900 Watts Part No. 3600055 Car Warmer Replacement Cord 84 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com L O W E R R A D I AT O R H O S E H E AT E R S Efficient engine heating from die-cast aluminum design ● Installs in minutes in non-corrugated lower radiator hose ● Available in five hose sizes for best coverage ● Thermostatically protected (245°F/118°C maximum heater ● Replaceable cordset ● Consult application section for size/use information PART NO. FITS HOSE SIZE 3200001 3200002 3200003 3200004 3200005 1" (2.4cm) 1-1/4" (3.1cm) 1-1/2" (3.7cm) 1-3/4" (4.3cm) 2" (5cm) WATT VOLT 375 375 600 600 600 120 120 120 120 120 temperature) DIM A DIM B DIM C 3.5" (8.6cm) 3.5" (8.6cm) 4" (10cm) 4" (10cm) 4.25" (10.5cm) 3" (7.5cm) 3" (7.5cm) 3" (7.5cm) 3" (7.5cm) 3" (7.5cm) 2.5" (6.4cm) 2.5" (6.4cm) 3" (7.5cm) 3" (7.5cm) 3.25" (8cm) Replacement Cordsets 120 Volt AC, 42" (112cm) For heaters with this configuration. Heater stamped with Model C (example 150C) on bottom of unit. Part No. 3600009 Note: All dimensions reflect approximate installation space requirements, not exact product measurements. Dimension "A" includes cord. For heaters with this configuration. Heater stamped with Model D (example 150D) on bottom of unit. Part No. 3600047 DIM A DIM B DIM C Lower Radiator Hose Heater Hose must have a minimum 15° rise Must be installed in smooth, molded hose Must have direct access to engine water jacket Tube type hose heater replacement cord Part No. 3600017 M A G N E T I C H E AT E R S Magnetic utility heater provides heat when and where you need it. Super Heat Magnet® 200 Watt - 120 Volt AC Built-in thermostat maintains optimum temperature—will not exceed 250°F (121°C) ● Quick grip handle protects hands from heat ● Dimensions - Length: 4-3/8" (11cm), Width: 2-1/2" (6.3cm), Height: 3" (7.5cm) (including handle) ● ● PART NO. 3400017 Floating Magnets DESCRIPTION UL/CSA Approved Model - 6 in. (15cm) cordset Concave Center Groove R A D I A N T H E AT E R S Bolt-on Radiant Heaters ● ● ● For applications with no core plug or core plug access Heating element conducts heat directly Universal mounting clamp included PART NO. 3400014 3400011 DIMENSIONS 6" x 6" (15.2cm x 15.2cm) 4" x 4" (10.1cm x 10.1cm) WATTS 500 300 VOLT 120 120 REPLACEMENT CORDSET 3600002 3600002 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 85 S P E C I A LT Y P R O D U C T S Dump Body Vibrators Vibra Dump Truck Body Vibrators deliver fast, complete and clean discharge of sticky, compacted or frozen materials from dump truck bodies and dump trailers. Welded to the underside of the dump box, Vibra Dump Truck Body Vibrators use vibrating thrust to dislodge materials from the dump body. (90-Day Warranty) ® ® VIBRA® 2000 Designed for use on single-drive axle vehicles with dump bodies 10 feet (3m) in length and shorter, and for use on drop-in hoppers (asphalt and cement contractors, landscapers and anyone using smaller dump truck/tipper bodies). VIBRA® 3000 Designed for use on tandem, tri-axle dump trucks and end-dump trailers with dump bodies ranging from 10 feet (3m) to 40 feet (12m) in length (bottom dump trailers, roll-off containers, hoppers and rubbish haulers). VIBRA® 3000-I Designed for severe service applications with large, heavy, rigid dump boxes. Designed for use on tandem, tri-axle dump trucks and end-dump trailers with dump bodies ranging from 10 feet (3m) to 40 feet (12m) in length (bottom dump trailers, roll-off containers, hoppers, larger tipper/dump boxes and rubbish haulers), (formerly Vibra 4000). LTL shipping required, no exceptions. PART NO. SERIES TYPE 8000581 V2000 8000905 Electric Kit includes: • 34 ft. cable • Switch • Magnetic Relay • Primary Wire • Connectors * 12 volt version shown. 24 volt is a sealed solenoid. POWER REQUIREMENTS THRUST IMPACT FORCE DIMENSIONS OPERATING TEMPERATURE INSTALLATION KIT SHIPPING WEIGHT Electric 12 volt 380 amp 2000 lbs (907 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included (Underhood) 110 lbs. (50 kg) V2000 Electric 12 volt 380 amp 2000 lbs (907 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included1 (Underhood) 103 lbs. (47 kg) 8000875 V3000 Electric 12 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included3 (Underhood) 104 lbs. (52 kg) 8000867 V3000 Electric 12 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included1 (Underhood) 100 lbs. (45 kg) 8001014 V3000 Electric 12 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included2 (Underhood) 108 lbs. (45 kg) 8000883 V3000 Electric 24 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included (Underhood) 115 lbs. (52 kg) 8000840 V3000 Hydraulic 5.5 Gpm@ 1800 PSI 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Not Included 115 lbs. (52 kg) 8003301 V3000-I Electric 12 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included2 (Underhood) 115 lbs. (52 kg) 8003302 V3000-I Electric 12 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included1 (Underhood) 100 lbs. (45 kg) 8003303 V3000-I Electric 12 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included3 (Underhood) 115 lbs. (52 kg) 8003304 V3000-I Electric 24 volt 380 amp 3000 lbs (1360 kg) 35" x 9" x 6-5/8" (890 x 230 x 168mm) -30° to +140° F (-34° to +60° C) Included (Underhood) 115 lbs. (52 kg) 1 Switch, solenoid wiring hardware only - power cable not included Includes standard installation kit with 44 ft. (13.4m) cable 3 Includes standard installation kit with 34 ft. (10.3m) cable Dump Body Vibrator Accessories 2 Standard Installation Kits include 34 ft. (10m) #4 AWG cable MODEL NO. DESCRIPTION 8000980 Aluminum mounting plate 8000956 Accessory Package - V3000 Dump Body Vibrator Replacement Parts MODEL NO. SHAFT BEARING COUPLING WITH RUBBER INSERT STEEL HOOD COVER END CAP (2) INSERT ONLY (FOR COUPLING) MOTOR SOLENOID SWITCH 8000581 8000905 8000875 8000867 8000883 8000840 8003301 8003302 8003303 8003304 8001081 8001081 8001081 8001081 8001081 8001081 8001170 8001170 8001170 8001170 8001154 8001154 8001154 8001154 8001154 8003305 8001154 8001154 8001154 8001154 8001367 8001367 8001367 8001367 8001367 8001367 8001367 8001367 8001367 8001367 8001006 8001006 8001006 8001006 8001006 8001006 8001006 8001006 8001006 8001006 8001200 8001200 8001200 8001200 8001200 8001200 8001200 8001200 8001200 8001200 8001030 8001030 8001030 8001030 8000964 8000859 8001030 8001030 8001030 8000964 8001251 8001251 8001251 8001251 8000948 8000948 8001251 8001251 8001251 8000948 8001316 8001316 8001316 8001316 8001316 8001315 8001316 8001316 8001316 8001316 86 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com E N G I N E S TA R TA B I L I T Y C H A R T 90% of Maximum Temperature rise of engine will be reached in 5 hours of operation, but heater is designed for continuous overnight use. TEMP Engine Class Starting System Small Diesels 150 to 350 CID (2.4 to 5.7 liters) Medium Duty Diesels to approx. 550 CID (9.0 liters) Heavy Duty Diesels to approx. 1150 CID (18.8 liters) Large Duty Diesels Industrial/Off Highway 400 to 750 Watt Immersion, 1000 Watt Circulation Heater 750 or 1000 Watt Immersion, 1500 Watt Circulation Heater 1500 Watt Immersion, 1500 Watt Circulation Heater, 2500 Watt Tank, 2250-2500 Watt Circulation Heater, 150 Watt Immersion with thermostat 150 Watt Immersion or 300 Watt Clamp-on 300 Watt Immersion or 500 Watt Clamp-on 300 Watt Immersion 0/-18 Additional Products Measured Shot Ether Kit, Battery Warmer Measured Shot Ether Kit, Battery Warmer Measured Shot Ether Kit, Battery Warmer Measured Shot Ether Kit, Battery Warmer 0/-18 Coolant Heater 600 or 750 Watt Immersion, 1000 Watt Circulation Heater 1000 Watt Immersion, Circulation Heater, 1500 Watt Immersion, 2000 Watt Tank, 2000-2250 Watt Circulation Heater 2500 Watt Tank, 2250-3500 Watt Circulation Heater Oil Pan Heater 150 Watt Immersion 150 Watt Immersion with thermostat or 300 Watt Clamp-On 300 Watt Immersion or 500 Watt Clamp-On 450 Watt Immersion Measured Shot Ether Kit, Battery Heater Measured Shot Ether Kit, Battery Heater Measured Shot Ether Kit, Battery Heater Measured Shot Ether Kit, Battery Heater 750 Watt Immersion, Circulation Heater 1500 Watt Immersion, 2000-2250 Watt Circulation Heater 2000 Watt Immersion, 2500-3500 Watt Circulation Heater 150 Watt Immersion with thermostat 300 Watt Immersion or 500 Watt Clamp-on 450 Watt Immersion 450 Watt Immersion Measured Shot Ether Kit, Battery Heater Measured Shot Ether Kit, Battery Heater Measured Shot Ether Kit, Battery Heater Measured Shot Ether Kit, Battery Heater °F/°C 40/4 Coolant Heater Oil Pan Heater -30/-34 -30/-34 Additional Products Coolant Heater Oil Pan Heater -60/-51 Additional Products PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com (2) 2500 Watt Circulation, (2) 2500-3500 Watt Circulation Heaters 87 T E C H N I C A L I N F O R M AT I O N Recommended Wire Gauges for Long-Length Power Supply Cords LENGTH (FT) 15 25 50 100 150 4 6 8 18 18 18 16 16 18 18 18 16 14 16 16 16 14 12 CURRENT CARRYING CAPACITY (IN AMPERES) 10 12 14 16 18 16 16 16 14 12 16 16 14 14 14 14 14 14 12 12 Recommended Wire Gauge 14 12 12 12 10 20 14 12 12 12 10 25 12 12 12 10 12 10 10 8 10 10 Current Used on Heaters of Various Wattages and Voltages WATTS 75 100 150 200 300 450 500 750 850 1000 1500 2000 2500 AMPERES @ 120 VOLTS AMPERES @ 240 VOLTS COST PER HOUR* 0.63 0.83 1.25 1.67 2.50 3.75 4.17 6.25 7.08 8.33 12.50 16.67 20.83 0.31 0.42 0.63 0.84 1.25 1.88 2.08 3.12 3.54 4.16 6.25 8.34 10.42 .008 .010 .015 .020 .030 .045 .050 .075 .085 .100 .150 .200 .250 * Based on 10¢ per KWH 88 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com WA R R A N T Y This limited warranty is expressly limited to the Company's products that have been purchased by the original consumer purchaser or for purposes of resale or use in the ordinary course of the purchaser's business. The term original consumer purchaser is defined as a person who purchases Company products for personal, family, or household use. The Company's products are warranted against defects in materials and workmanship for a period of one year from date of purchase by purchaser. Sales receipt or proof of purchase must accompany product when returned to location of purchase. The exclusive remedy for any product found to be defective under this limited warranty consists of the repair or replacement of the defective product. This limited warranty does not apply to defects which arise from normal wear and tear, accident, misuse, abuse, neglect, mishandling, misapplication, faulty installation, modification, improper or extraordinary use or use inconsistent with any instruction or recommendation issued by the Company. The foregoing limited warranty is exclusive and in lieu of all other warranties, whether written or oral, express, implied or statutory. * EXCLUDES DUMP BODY VIBRA — 90 DAY WARRANTY * NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. THE LIMITED WARRANTY CONTAINED HEREIN DOES NOT EXTEND TO INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THIS PRODUCT, OR ARISING OUT OF A BREACH OF THIS WARRANTY. To obtain performance of this limited warranty, the alleged defective product must be returned, together with reasonable proof of purchase, postage or freight prepaid, directly to: In U.S.A. In CANADA Warranty Department Warranty Department Phillips & Temro Industries Inc. Phillips & Temro Industries Ltd. 9700 West 74th Street 100 Paquin Road Eden Prairie, MN 55344 Winnipeg, Manitoba R2J 3V4 The Company will return the repaired or replaced product, postage or freight prepaid. Final determination of defects shall be made in accordance with procedures established by the Company. This limited warranty gives the original consumer purchaser specific rights. You may have other rights which vary from state to state or province to province depending upon the location of your residence. Some states do not allow the exclusion or limitation of incidental or consequential damages. Manufacturer's rights retained: The Company reserves the right to make changes in design, additions or improvements to any of its products at any time without incurring any obligation whatsoever to install or replace the same or improve upon products previously manufactured. NOTE: Credit will be issued at previous years price. PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com 89 GARANTIE Cette garantie limitée est expressément réservée aux produits de la Société qui ont été achetés par le consommateur-acheteur d'origine ou aux fins de revente ou d'utilisation dans le cours normal des affaires de l'acheteur. Le terme « consommateur-acheteur d'origine » se définit comme la personne ayant fait l'acquisition des produits de la Société à des fins personnelles, familiales ou domestiques. Les produits de la Société sont garantis contre tout défaut matériel et vice de fabrication pendant une période d'un an à partir de la date d'achat par l'acheteur. Un reçu de caisse ou une preuve d'achat doit accompagner le produit lorsqu'il est retourné au lieu de l'achat. Le recours exclusif offert pour tout produit qui se révélera défectueux en vertu de cette garantie limitée consiste à réparer ou à remplacer le produit défectueux. Cette garantie limitée ne s'applique pas aux défauts découlant d'une usure normale, d'un accident, d'un mauvais emploi, d'un abus, d'une négligence, d'une mauvaise manutention, d'une mauvaise utilisation, d'une mauvaise installation, d'une modification, d'une utilisation inadéquate ou inhabituelle et d'une utilisation contraire aux instructions ou aux recommandations fournies par la Société. La garantie limitée ci-dessus est exclusive et remplace toute autre garantie, qu'elle soit écrite ou orale, expresse, tacite ou statutaire. * N’inclus pas le ‘ ‘ Dump Body Vibra ‘ ‘ 90 jours de garantie. * AUCUNE GARANTIE IMPLICITE DE QUALITÉ MARCHANDE ET DE CONVENANCE PRÉCISE N'EST APPLICABLE. LA GARANTIE LIMITÉE CONTENUE AUX PRÉSENTES NE S'APPLIQUE PAS AUX DOMMAGES INDIRECTS CAUSÉS PAR L'UTILISATION DE CE PRODUIT OU SURVENANT EN RAISON D'UNE VIOLATION DE CETTE GARANTIE. Pour obtenir l'exécution de cette garantie limitée, le produit présumé défectueux doit être retourné accompagné d'une preuve d'achat raisonnable et l'affranchissement ou le fret payé d'avance, directement à : Aux États-Unis Au Canada Service de la garantie Service de la garantie Phillips & Temro Industries inc. Phillips & Temro Industries ltée 9700 West 74th Street 100 Paquin Road Eden Prairie, MN 55344 Winnipeg (Manitoba) R2J 3V4 La Société retournera le produit réparé ou remplacé sans frais d'expédition. La décision définitive quant aux défauts sera prise conformément aux procédures établies par la Société. Cette garantie limitée donne au consommateur-acheteur d'origine des droits particuliers. Vous pouvez bénéficier d'autres droits qui varient selon votre état ou votre province de résidence. Certains états n'autorisent pas l'exclusion ou la limitation des dommages indirects. Droits retenus par le fabricant : La Société se réserve le droit de modifier ses produits, de faire des ajouts ou d'apporter des améliorations en tout temps et sans aucune obligation d'installer ou de remplacer lesdits produits ou les produits améliorés fabriqués ultérieurement. REMARQUE : le crédit accordé correspondra au prix des années antérieures. 90 PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
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