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2011 Cold Weather Starting Products
Application Guide & Product Catalog
Weatherly Index #244
®
Phillips & Temro Industries
9700 West 74th Street
Eden Prairie, MN 55344
(800) 328-6108
(952) 941-9700 • Fax (952) 941-2285
Due to our constant efforts to provide the
most accurate and complete information
possible, the information presented in
this publication is subject to change.
To be sure you have the most current
information, visit our website
www.phillipsandtemro.com
If there are any new product or application
updates, you can download replacement
pages and/or entire catalog files from the
website. If you require additional
information regarding Phillips & Temro
Industries products and services, please
check our website, or call Customer
Service at the numbers below.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
PHILLIPS & TEMRO INDUSTRIES
Eden Prairie, MN
Winnipeg, MB
CONTENTS
Applications Automotive ...................................................5-26
Listings begin on page #
Acura,AMC,Audi,BMW,Buick ...............................................6-8
Cadillac ..................................................................8
Chevrolet ..............................................................9-10
Chrysler.................................................................11
Dodge Light-Medium Duty Trucks & Vans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Daewoo,Eagle,Fiat,Ford/Mercury ..........................................12-14
Geo,Honda ...........................................................14-15
Hummer,Hyundai,Infiniti .................................................15-16
International by Navistar, Isuzu, Jaguar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Kia,Lada,Lexus........................................................17-18
Mazda, Mercedes-Benz, Mini, Mitsubishi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
Nissan,Oldsmobile......................................................20-22
Pontiac, Porsche, Land Rover, Sab, Saturn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Scion,Smart,Subaru,Suzuki.................................................24
Toyota ................................................................24-25
Volkswagen,Volvo ......................................................25-26
AutomotiveFootnotes ......................................................26
Applications Agricultural, Heavy Duty & Industrial App. ..........................27-65
AllisChalmers,Belarus,Bolens, ............................................28-29
DavidBrown,CaseIH/JICase ................................................29
Caterpillar ............................................................30-33
Chevrolet,Continental(Teledyne) ...........................................33-34
Cummins .............................................................33-37
DetroitDiesel ..........................................................37-40
Deutz-Allis,FAHR,Fiat ...................................................40-41
Ford .................................................................41-44
Hercules, Hino, International by Navistar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-48
Isuzu,Iveco ...........................................................48-50
JohnDeere ...........................................................50-51
Komatsu,Kubota .......................................................52-54
Lister-Petter,Lombardini,Mack ............................................54-56
Massey&MasseyFergusson ..............................................56-57
Mercedes, Minneapolis Moline, Mitsubishi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-58
MitsubishiFuso,MWMMurphy ...............................................59
Nissan ...............................................................59-60
Oliver,Onan,Paccar,Perkins ..............................................60-62
Toyota...................................................................63
UDTrucks,Volkswagen,Volvo .............................................64-65
Yanmar,Zetor ............................................................65
Product Information .......................................................66-86
Threaded Oil Pan Heaters, Threaded Coolant Immersion Heaters . . . . . . . . . . . . . . . . . . . . . .66
Cab&CargoHeaters.....................................................67-68
CabPowerSystem .........................................................69
........................................................................70
CirculationHeaters ......................................................71-73
BatteryHeaters ...........................................................74
Cordsets&Accessories ..................................................75-78
FreezePlugReplacementCordsets.............................................75
Heavy-Duty Immersion Heater Replacement Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
WeatherproofCordsets&Receptacles ..........................................76
Y-Cords&Thermostats......................................................77
IndicatorLightSystem ......................................................78
IntegratedIndicatorLight ....................................................79
DieselFuelHeaters.........................................................80
DieselStartingFluidSystems ..............................................81-84
InteriorWarmers...........................................................84
LowerRadiatorHoseHeaters .................................................85
MagneticHeaters ..........................................................85
RadiantHeaters ...........................................................85
Specialty Products - Vibra®DumpBodyVibrator ...................................86
EngineStartabilityChart .....................................................87
TechnicalInformation .......................................................88
WarrantyInformation.....................................................89-90
®
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
FREEZE PLUG HEATERS
The choice of professional installers
Ensure quick winter starts -
reduce engine wear
Highest rated, most efficient
type of heater
V-Loclocking system provides quick,
trouble-free installation
Plated stamped-steel & forged brass adapters
with copper heating element for maximum
life and efficiency.
Direct OEM replacement in many applications
Replaceable cordset
V-Locin fully open position, prior to
tightening locking bolt.
V-Locclamp spreads outward as
locking bolt it tightened.
V-Locin fully locked position. Heater is
secured in engine block.
See pages 6-26 for Automotive Freeze Plug Applications and pages 27-65 for Agricultural,
Heavy Duty, and Industrial Applications.
Replacement cordset information - see Automotive Applications and page 75.
2
CHAUFFE-MOTEURS
Le choix des installateurs professionnels
• Pour assurer des démarrages rapides en hiver
et réduire l'usure du moteur
• Le réchauffeur le mieux coté et le
plus efficace
• Le système de verrouillage V-Locpermet une
installation simple et sans problème
Adaptateurs en laiton forgé et en acier estampé
plaqué avec élément chauffant en cuivre pour
une durabilité et une efficacité maximales
• Remplacement direct d'équipement d'origine
dans plusieurs applications
• Cordon amovible remplaçable
V-Locen position ouverte
avant de serrer le boulon d'arrêt.
La fixation V-Locs'ouvre vers l'extérieur
quand on serre le boulon d'arrêt.
V-Locen position complètement verrouillé.
Le réchauffeur est fixé au bloc-moteur.
Consultez les pages 6 à 26 pour connaître les applications du chauffe-moteur pour automobiles et les pages 27 à 65
pour les applications de machinerie agricole, lourde et industrielle.
Information sur le cordon amovible de rechange - consultez la rubrique applications pour automobiles et la page 75.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (États-Unis) ou 800-328-6108 • www.phillipsandtemro.com
3
Agricultural, Heavy Duty, and Industrial listings appear as follows:
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
27
Agricultural, Heavy Duty & Industrial App.
See page 4 for Automotive and Light-Duty Truck Applications.
MACK
E6 (672 CID 6 cyl.)
(Engines with smooth bore freeze plug. Example: EM6300, E6350, EM6237)
Part No. Watt Volt Diameter Type
8608748 1500 120 1-3/4" Freeze Plug
8609772 150 240 1-3/4" Freeze Plug
Installation Information:
Replaces 1-3/4" freeze plug on side of engine.
Available Service Parts: O-ring and clamping device kit (3500003)
Manufacturer
Engine Model and/or size, plus any descriptions
Additional engine information, selection criteria
Part Number, Heater Wattage, Heater Voltage, Bore Diameter (if applicable), Heater Type. "Plate" indicates mounting plate installation.
Installation Information. See chart below for mounting location information.
Typical applications for engine:
Agricultural Use
Industrial Use
Heavy Duty Truck Use
LRF
LFF RFF
FF, Right
RFLF
RC
LC
LR RR
2nd LF
2nd LR 2nd RR
2nd RF
RRF
CF................................................Center Front
CR ................................................Center Rear
F ............................................................Front
FF ......................................Front face of block
LC..................................................Left Center
LF ....................................................Left Front
2nd LF................................2nd from left, front
LFF ..............................Front face, left cylinder
LLC ..............................Left side, lower center
LR ....................................................Left Rear
Heater installation locations are as viewed
from flywheel end of engine.
Flywheel
2nd LR ..............................2nd from left, Rear
LS......................................................Left side
R ............................................................Rear
RC................................................Right center
Rear ......................................Rear face or side
RF ..................................................Right front
2nd RF ..............................2nd from right front
RFF ....................Front face, right cylinder head
RR ..................................................Right Rear
RS ..................................................Right side
2nd RR..........2nd Core plug from the right rear
Engine diagram (if available)
Product photo (if applicable)
All Agricultural, Heavy Duty & Industrial
Applications are CSA Approved
(except where noted).
ALLIS CHALMERS
170 Diesel
Part No. Watt Volt Diameter Type Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Install in Left, 2nd from Rear. Point element UP/DOWN.
180, 185, 200, 7000, 7010, 7020
(649, 649T, 2800, 2900 engines)
Part No. Watt Volt Diameter Type Repl. Cord
3500014 1000 120 Plate Immersion 3600024
Installation Information:
Install in Right Rear (RR). Point element forward.
7030, 7040, 7045, 7050, 7060, 7080, 7580
(D21, 210, 220, 3500 & 3700, 670T & 670I engines)
Part No. Watt Volt Diameter Type Repl. Cord
3500013 1500 120 1" NPT Immersion 3600008
Installation Information:
Install in Right Rear (RR).
W, WC, WD, WF, WR, WD-45
Part No. Watt Volt Diameter Type Repl. Cord
3200003 600 120 1-1/2" LRHH 3600047
Installation Information:
Lower Radiator Hose Heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73).
XP-170, XP190
Part No. Watt Volt Diameter Type Repl. Cord
3200004 600 120 1-3/4" LRHH 3600047
Installation Information:
Lower Radiator Hose Heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73).
XP180, XP210, XP220
Part No. Watt Volt Diameter Type Repl. Cord
3200005 600 120 2" LRHH 3600047
Installation Information:
Lower Radiator Hose Heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73).
BELARUS
500, 800, 900 Series
Part No. Watt Volt Diameter Type Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in Right Front (RF). Use 1" x 3/4" bushing.
BOLENS
TS1910, TS3420 (2 cyl.)
Part No. Watt Volt Diameter Type Repl. Cord
3100067 400 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in Left Side (LS). Point element DOWN.
G2102, 2104, 2702, 2704
Part No. Watt Volt Diameter Type Repl. Cord
3100067 400 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in Left Center (LC). Point element UP.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
28
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
BOLENS - continued
TX1502, TX1504, TX1704
Part No. Watt Volt Diameter Type Repl. Cord
3100067 400 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in Right Side (RS). Point element UP.
5117H (Mitsubishi L3A)
Part No. Watt Volt Diameter Type Repl. Cord
3100049 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element 9 o'clock.
DAVID BROWN
All 900, 995, 1200, 1212
Part No. Watt Volt Diameter Type Repl. Cord
3100066 400 120 1-3/4" Freeze PluG 3600006
Installation Information:
Install in Left Center (LC). Point element 12 o'clock.
CASE IH/JI CASE
4 & 6 cyl: 336, 401, 451, 504 CID, 1470TK, W2A (504 CID)
Part No. Watt Volt Diameter Type Repl. Cord
3500024 1000 120 2" Freeze Plug 3600008
Installation Information:
Install in Right Rear (RR). Point element DOWN.
390 (4 cyl. 3.9L), 590 (6 cyl. 5.9L)
Part No. Watt Volt Diameter Type Repl. Cord
3500030 750 120 58mm Freeze Plug 3600008
8601666 750 240 58mm Freeze Plug 8608377
Installation Information:
Installs in Right Side (RS). Point element DOWN. Circulation heater is acceptable alternative (see pages 71-73).
All 430, 730, 830 (188D, 251G, 267D, 284D, 310D)
Part No. Watt Volt Diameter Type Repl. Cord
3500026 400 120 3/8" NPT Immersion N/A
Installation Information:
Install in Left Side (LS). Circulation heater (see pages 71-73) or #3200005 Lower Radiator
Hose Heater are acceptable alternatives.
6 cyl: 675 (675TWV, TV140)
Part No. Watt Volt Diameter Type Repl. Cord
3100112 750 120 1-1/2” Freeze Plug 3600023
Installation Information:
2nd core hole from rear right side.
830 (6 cyl.)
Part No. Watt Volt Diameter Type Repl. Cord
8601860 1000 120 58mm Freeze Plug 3600008
8601852 1000 240 58mm Freeze Plug 8608377
Installation Information:
Install in Right Rear (RR). Point element 4 o'clock. Circulation heater is acceptable alternative (see pages 71-73)
930 (6 cyl. 377G, 401D)
Part No. Watt Volt Diameter Type Repl. Cord
3500026 400 120 3/8" NPT Immersion N/A
Installation Information:
Install in Left Side (LS). Two heaters are required. Circulation heater is acceptable alternative (see pages 71-73).
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
29
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
CATERPILLAR
C10, C12
Part No. Watt Volt Diameter Type Repl. Cord
3500013 1500 120 1" NPT Immersion 3600008
3500031 1500 240 1" NPT Immersion 8608377
Installation Information:
Replaces 1" NPT plug in rear of oil cooler. Engine may also accept the following oil pan
heaters: 8609683, 8609659, 8609713 (requires 1" x 1/2" bushing to reduce port size.
See threaded immersion heater page for specifications.
2004-2006 C11 ACERT, C13 ACERT, 2004-2006 C11, C13
Part No. Watt Volt Diameter Type Repl. Cord
3500075 1500 120 1-5/16” STOR Immersion 3600008
3500074 1500 240 1-5/16” STOR Immersion 8608377
Installation Information:
Replaces 1-5/16” threaded plug in rear of oil cooler. Engine may also accept
the following oil pan heaters: 3500079, 3500078 (replaces 1-5/16” threaded plug).
2004-2006 ACERT C9, C15, C16
Part No. Watt Volt Diameter Type Repl. Cord
3500077 1500 120 1-3/16” THD Immersion 3600008
3500076 1500 240 1-3/16” THD Immersion 8608377
Installation Information:
Replaces 1-3/16” threaded plug in rear of oil cooler bonnet. Engine may also accept the
following oil pan heaters: 3500079, 3500078 (replaces 1-5/16” threaded plug).
2007 & NEWER CAT C13 ACERT & C15 ACERT
Part No. Watt Volt Diameter Type Repl. Cord
3500111 1500 120 1-3/16” #14 STOR Immersion 3600008
Installation Information:
Replaces 1-3/16” plug located in the rear of the oil cooler, on right hand side of engine.
C9, C15, C16
Part No. Watt Volt Diameter Type Repl. Cord
8600090 1000 120 1" NPT Immersion 3600008
8600120 1000 240 1" NPT Immersion 8608377
8605556 1500 120 1" NPT Immersion 3600008
8600260 1500 240 1" NPT Immersion 8608377
Installation Information:
Install in oil cooler rear bonnet.
1100 Series, 3100 Series
Part No. Watt Volt Diameter Type Repl. Cord
8601518 1000 120 1-3/4" Freeze Plug 3600008
8601577 1500 120 1-3/4" Freeze Plug 8608377
Installation Information:
Replaces freeze plug. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650).
1404 (163 CID)
Part No. Watt Volt Diameter Type Repl. Cord
3100088 400 120 2.125" Freeze Plug 3600006
Installation Information:
Install in Left Center (LC) or Left Rear (LR). Point element 12 o'clock.
1670 (350 CID), G/D 333 (525/638 CID), 1693, 1674 (638 CID)
Use Circulation heater (see pages 71-73)
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
30
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
CATERPILLAR - continued
1693 & D343 (893 CID)
Part No. Watt Volt Diameter Type Repl. Cord
8601909 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650).
1693T & 1693TA (893 CID)
Part No. Watt Volt Diameter Type Repl. Cord
8601976 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650).
3003 (3 cyl.)
Part No. Watt Volt Diameter Type Repl. Cord
3100016 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 6 o'clock.
3013 (3 cyl.), 3024, 3014 (4 cyl.)
Part No. Watt Volt Diameter Type Repl. Cord
3100049 400 120 40mm Freeze Plug 3600006
Installation Information
Install in Left Front (LF). Point element 6 o'clock.
3034 (4 cyl.)
Part No. Watt Volt Diameter Type Repl. Cord
3100101 400 120 50mm Freeze Plug 3600006
Installation Information:
Install in back of head. Point element 4 o'clock.
3046 (5 Litre)
Part No. Watt Volt Diameter Type Repl. Cord
3100078 400 120 35mm Freeze Plug 3600006
Installation Information:
Install 2nd Left Rear (LR). Point element 6 o'clock.
2004-2006 3054C, 3054E, C4.4
Part No. Watt Volt Diameter Type Repl. Cord
3500084 750 120 1-1/4” Freeze Plug 3600008
Installation Information:
Install Right Rear, Point element 3 o’clock.
3054, 3056
Part No. Watt Volt Diameter Type Repl. Cord
3100045 600 120 1-1/2" Freeze Plug 3600007
Installation Information:
Install in 1-1/2" core hole on Right Side of engine, between #1 and #2 cylinders, behind exhaust manifold.
3064, 3066
Use Circulation heater (see pages 71-73)
2004-2007 C7 ACERT, 3114 (4.4L), 3116 (6.6L), 3126 (7.2L), 3126B (7.2L),
All years for previous engines prior to 2004 C7(7.2L),
CFE (Caterpillar/Freightliner Engine)
Part No. Watt Volt Diameter Type Repl. Cord
3500015 1000 120 44mm Freeze Plug 3600048
3500016 1000 240 44mm Freeze Plug N/A
3500081 1500 120 44mm Freeze Plug 3600048
Installation Information:
Replaces core plug on center of Right Side. Heater kit includes specia high temperature cordset.
Engine may also accept oil pan heater 3500006 (3116 only). See threaded immersion heater page for specifications.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
31
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
32
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
CATERPILLAR - continued
3150, 3160 (636 C.I.D.)
Part No. Watt Volt Diameter Type Repl. Cord
8602816 600 120 44mm Freeze Plug 3600008
Installation Information:
3150: Replaces rear freeze plug on right side of engine (requires one heater) 3160: Replaces center freeze plug on side of engine (requires two heaters)
Available Service Parts: Hex nut (8602999), Element gasket (8603650)
3176 (10.2L)
Part No. Watt Volt Diameter Type Repl. Cord
8601267 1500 120 3/4" NPT Immersion 3600008
Installation Instructions:
Replaces 3/4" pipe plug on Right Rear Side of engine. Special high temperature
cordset included in kit. Engine may also accept Oil Pan Heaters 8609683, 8609659,
or 8609713 (requires 1" x 1/2" bushing to reduce port size). See threaded immersion heater page for specifications.
3196
Part No. Watt Volt Diameter Type Repl. Cord
3500013 1500 120 1" NPT Immersion 3600008
3500031 1500 240 1" NPT Immersion 8608377
Installation Information:
Replaces 1" NPT plug in rear of oil cooler. Engine may also accept the following oil panheaters: 8609683, 8609659, 8609713
(requires 1" x 1/2" bushing to reduce port size. See page 64 for oil pan heater specifications).
3204, 3208 (636 CID)
Part No. Watt Volt Diameter Type Repl. Cord
8602816 600 120 44mm Freeze Plug 3600008
Installation Information:
3204: Replaces Rear freeze plug on Right Side of engine (requires one heater). 3208: Replaces center freeze plug on side of engine (requires two heaters).
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650).
3208 (636 CID) Swivel style heater
Part No. Watt Volt Diameter Type Repl. Cord
8602549 1000 120 3/4" NPT Immersion 3600008
8602514 1000 240 3/4" NPT Immersion 8608377
8602611 1500 120 3/4" NPT Immersion 3600008
8602573 1500 240 3/4" NPT Immersion 8608377
Installation Information:
Replaces 3/4" pipe plug on Front of engine.
3304 (with oil cooler), 3306 (638 CID)
Part No. Watt Volt Diameter Type Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
8600988 1000 240 3/4" NPT Immersion 8608377
8601011 1500 120 3/4" NPT Immersion 3600008
8601054 1500 240 3/4" NPT Immersion 8608377
Installation Information:
Replaces 3/4" pipe plug at Rear of oil cooler on Left Side of engine.
2006 & newer, C6.6
Part No. Watt Volt Diameter Repl. Cord
3500087 1000 120 1-1/4” 3600008
Installation Information:
Install in right rear.
3406 (Except 1998 models), 3406 (with BrakeSaver-through 1993 models), 3406E
Not for use with 1998 3406E or 15.8L 600 hp engine.
Part No. Watt Volt Diameter Type Repl. Cord
8600090 1000 120 1" NPT Immersion 3600008
8600120 1000 240 1" NPT Immersion 8608377
8605556 1500 120 1" NPT Immersion 3600008
8600260 1500 240 1" NPT Immersion 8608377
Installation Information:
Without BrakeSaver: Replaces 1" pipe plug in oil cooler rear bonnet (pictured).
With BrakeSaver: Install in front bonnet. Note: 8605580 not for use with BrakeSaver. Note: 8605580 not available in Canada.
3304 3306
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
Not available in Canada.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
33
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
CATERPILLAR - continued
3406 (With BrakeSaver-1994 & newer)
Not for use with 1998 3406E or 15.8L 600hp models.
Part No. Watt Volt Diameter Type
Repl. Cord
3500013 1500 120 1" NPT Immersion 3600008
Installation Information:
Replaces 1" pipe plug in oil cooler, front bonnet.
3406E, 3456, 15.8L (600 hp) (1998 models only)
Part No. Watt Volt Diameter Type
Repl. Cord
3500033 1500 120 1" NPT Immersion
3500034 1500 120 1” NPT HTR-Only N/A
Installation Information:
Installs in oil cooler rear bonnet. Not interchangeable with 8605556 for this application due to unique 1998 engine design.
3408 (1099 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600090 1000 120 1" NPT Immersion 3600008
8600120 1000 240 1" NPT Immersion 8608377
8605556 1500 120 1" NPT Immersion 3600008
8600260 1500 240 1" NPT Immersion 8608377
Installation Information:
Replaces 1" pipe plug behind oil cooler on Right cylinder bank.
3412 (12 cyl.)
Use Circulation heater (see pages 71-73)
CHEVROLET
Forward & Tiltmaster, all gasoline engines
See Chevrolet Automotive/Light Truck gasoline applications - page 10.
CONTINENTAL (Teledyne)
F162, F163, Y112 (1981 & newer) 4 cyl.
Part No. Watt Volt Diameter Type
Repl. Cord
3100053 400 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in any Left Side (LS). Point element UP. Note: Heater for cup-type core hole only.
TM27, TMD27 4 cyl.
Part No. Watt Volt Diameter Type
Repl. Cord
3100060 400 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in any Right Side (RS). Point element UP.
F227, F245 (1979 & newer)
Part No. Watt Volt Diameter Type
Repl. Cord
3100053 400 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in any Left Side (LS). Point element UP.
F227, F245 (1979 & newer - alternate wattage)
Part No. Watt Volt Diameter Type
Repl. Cord
3100057 600 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in any Left Side (LS). Point element UP.
CUMMINS
2007 & Newer, ISX, QSX (Beginning July 2007)
Part No. Watt Volt Diameter Type
Repl. Cord
3500107 1500 120 26mm Immersion 3600008
Installation Information:
Install in Right Side (RS).
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
34
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
CUMMINS - continued
Signature 600, ISX, APEX
Part No. Watt Volt Diameter Type
Repl. Cord
3500108 1500 240 Plate Immersion 8608377
Installation Information:
Remove flat 2 - bolt cover on right side of block, near rear of water inlet casting.
Install with element pointing toward front of engine. Re-use gasket from cover. NOTE: gasket not supplied.
Signature 600, ISX, QSX (15L - 915 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3500038 1500 120 Plate Immersion 3600008
Installation Information:
Install in Right Side (RS).
Reuse gasket from plate that was removed.
Gasket not included.
N Series (855 CID-14 litre NT315, N14-330, N14-330E, N14-460, N14-460, etc.)
Big Cam IV, New Big Cam IV, 88NT, 444
(Engines without heater hose connection to rear plate or Full Flow Cooling)
Part No. Watt Volt Diameter Type
Repl. Cord
8601003 1000 120 Plate Immersion 3600008
8601046 1500 120 Plate Immersion 3600008
8601062 1500 240 Plate Immersion 8608377
Installation Information:
Due to oil cooler provisions on 855 CID series engines, special applications which accommodate full flow
cooling designs are necessary. Where there is interference,the heater required will depend upon the oil cooler
and exhaust configuration. Thevarious installation options are shown here. Also see alternate installation below.
Engine may accept oil pan heaters 8609683, 8609659, or 8609713 (requires 1" x 1/2"reducer
bushing to reduce port size). See page 66 for oil pan heater specifications.
N Series, Big cam IV, New Big Cam IV, 88NT (alternate installation)
(Engines with one heater hose connection (1/2" NPT) to Rear plate.
Part No. Watt Volt Diameter Type
Type
Repl. Cord
Repl. Cord
8601526
8601526 1500
1500 120
120 Plate
Plate Immersion
Immersion 3600008
3600008
Installation Information:
Replaces Rear access plate. Heater includes 1/2" NPT port for hose connection.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8603359)
New Big Cam IV
(Forward plate installations with reverse bolt pattern - without single-pass oil cooler 1986-1988)
Part No. Watt Volt Diameter Type
Repl. Cord
8600627 1500 120 Plate Immersion 3600008
8600651 1500 240 Plate Immersion 8608377
Installation Information:
Replaces forward side plate. Available Service Parts: Hex Nut (8602999), Plate Gasket (8603715).
855 CID (alternate installation)
(Rear plug location without aftercooler water connection.
Recommended as alternate location for cab-over vehicles only)
Part No. Watt Volt Diameter Type
Repl. Cord
3500036 1500 120 1-1/2" NPT Immersion 3600008
Installation Information:
Replaces 1-1/2" pipe plug on Rear face of engine, right side (above flywheel housing).
855 CID (alternate installation)
(1996 & newer engines with O-ring seal)
Part No. Watt Volt Diameter Type
Repl. Cord
3500023 1500 120 1-5/8" STOR Immersion 3600008
Installation Information:
Replaces 1-5/8" plug on Rear face of engine, right side (above flywheel housing).
Engines without FULL FLOW
COOLING - replaces Front or
Rear water jacket access plate.
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
Replaces
water jacket
access plate
BIG CAM IV with heater hose connection to
rear plate & pre-88NT engines install here
BIG CAM III, IV,
New BIG CAM IV,
88NT & N14
install here
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
35
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
CUMMINS - continued
855 CID (engines with full flow cooling, high-mount oil cooler)
(Uses hose and two clamps for water tube connection to casting.
Most engines manufactured from August 1975 to June 1982)
Part No. Watt Volt Diameter Type
Repl. Cord
8601100 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8603359)
855 CID (engines with full flow cooling, high-mount oil cooler-obstruction)
(Connected to Rear port which is partially blocked by exhaust)
Part No. Watt Volt Diameter Type
Repl. Cord
8608741 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine.
Available Service Parts: Plate Gasket (8603359)
855 CID (engines with full flow cooling, high-mount oil cooler - O-ring)
(Uses O-ring for water tube connection. Engines only produced prior to 1975)
Use Circulation heater (see pages 71-73)
855 CID (replacement element for existing 8602379 heater)
(Does NOT include casting. Cordset is included)
Part No. Watt Volt Diameter Type
Repl. Cord
8602301 1500 120 Plate Immersion 3600008
Installation Information:
Replaces heating element in casting.
Available Service Parts: Hex Nut (8602999), Plate (8603138), Gasket (8603383)
855 CID (engines with full flow cooling, low-mount oil cooler)
(Connected to Front port, Rear port blocked by exhaust)
Part No. Watt Volt Diameter Type
Repl. Cord
8608709 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8603359)
2005-2006 ISB 02 200 HP
Part No. Watt Volt Diameter Type
Repl. Cord
3500096 750 120 58mm Freeze Plug 3600008
Installation Information:
Replace freeze plug opening on Right front side of engine.
Must have threaded bolt holes in block for attaching mounting plate.
1987-2002 B Series: 4B3.9 & 4BT3.9 (3.9L 239 CID 4 cyl.) (Through model year 2002)
6B5.9 & 6BT5.9 (5.9L 359 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3500030 750 120 58mm Freeze Plug 3600008
8601666 750 240 58mm Freeze Plug 8608377
Installation Information:
Replaces freeze plug on Right side on engine.
Available Service Parts: O-ring and clamp device (3500002)
2007 ISB 6.7L & QSB (6.7L & 4.5L)
ISB, QSB Series (3.9L & 5.9L 4/6 cyl.), (Encore)
Part No. Watt Volt Diameter Type
Repl. Cord
3500022 750 120 3/4" NPT Immersion 3600008
3500110 750 240 3/4" NPT Immersion 8608377
Installation Information:
Installs in 3/4" NPT port to Rear of oil cooler.
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
partial exhaust obstruction
1.5”
Complete exhaust obstruction
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
36
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
CUMMINS - continued
B 3.3T (3l3L)
Part No. Watt Volt Diameter Type
Repl. Cord
3100046 400 120 40mm Freeze Plug 3600006
Installation Information:
Installs in Left Rear (LR).
C Series: 6C8.3 & 6CT8.3 (8.3L 505 CID), 6CTA8.3
Part No. Watt Volt Diameter Type
Repl. Cord
8601860 1000 120 58mm Freeze Plug 3600008
8601852 1000 240 58mm Freeze Plug 8608377
Installation Information:
Replaces freeze plug on Right rear side of engine.
Available Service Parts: O-ring and clamp device (3500002)
ISC, QSC Series (8.3L 505 CID), ISL Series (8.9L 543 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3500032 1000 120 3/4" NPT Immersion 3600008
Installation Information:
Installs in upper 3/4" NPT port, to front of oil cooler.
L10 (10L 611 CID 6 cyl.), M11, ISM Series, QSM11
Part No. Watt Volt Diameter Type
Repl. Cord
8600015 1500 120 38mm thd Immersion 3600008
8600031 1500 240 38mm thd Immersion 8608377
Installation Information:
Install in heater casting on Right rear side of engine.Available
Service Parts: Hex Nut (8602999), Element Gasket (8603650)
M11 (11L) (2000 and newer)
Part No. Watt Volt Diameter Type
Repl. Cord
3500042 1500 120 Plate Immersion 3600008
3500109 1500 240 plate immersion 8608377
Installation Information:
Install on Right rear side of engine.
K Series (KT19, KT450, KT1150, KTA525 - 1150 CID 6 cyl.), QSK Series
Part No. Watt Volt Diameter Type
Repl. Cord
3500017 1500 120
1-3/4"-18 thd
Immersion 3600008
Installation Information:
Replaces large hex plug at either upper front or center thread position on oil cooler cover.
Point element 6 o'clock or 12 o'clock position. Available Service Parts: Hex Nut (8602999),
Element Gasket (8603650)
V903, VT903, VT350, Formula VT300 (903 CID)
V6-195, 200, 215, 280 (588 CID)
V8-235, 265, 300, 370 785 CID), 350 & 430 (950 CID)
(Replacement element only)
Part No. Watt Volt Diameter Type
Repl. Cord
8607605 1500 120 Immersion 3600008
Installation Information:
Replacement element only. Circulation heater is acceptable alternative (see pages 71-73).
V903, VT903, VT350, Formula VT300 (903 CID) (Alternate installation)
Part No. Watt Volt Diameter Type
Repl. Cord
8601267 1500 120 3/4" NPT Immersion 3600008
8601054 1500 240 3/4" NPT Immersion 8608377
Installation Information:
Replaces 3/4" pipe plug at bottom rear of oil cooler.
Check engine to be sure 3/4" pipe plug is available on engine before proceeding.
NOT Correct
Correct
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37
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
CUMMINS - continued
V6-140 (352 CID), V6-155 (378 CID)
(Engines without alternator mounted over water jacket access plate)
Part No. Watt Volt Diameter Type
Repl. Cord
8601763 1000 120 Plate Immersion 3600008
8601801 1000 240 Plate Immersion 8608377
8601844 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on front left cylinder bank.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
170 & 185 (470 CID), 210 (504 CID), VT225, V555, VT555 (555 CID)
(Engines without alternator mounted over water jacket access plate)
Part No. Watt Volt Diameter Type
Repl. Cord
8601763 1000 120 Plate Immersion 3600008
8601801 1000 240 Plate Immersion 8608377
8601844 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on front left cylinder bank. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
C & J 160, 175 & 190 (464 CID)
Use Circulation heater (see pages 71-73)
DETROIT DIESEL
3-53, 4-53, 3-71, 4-71
(Engines without water cooled compressor)
Part No. Watt Volt Diameter Type
Repl. Cord
8600295 750 120 Plate Immersion 3600008
8600368 1000 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine.
Note: Do not use 1000 watt heater on 3-53, 4-53, or 3-71 engines.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
3-53, 4-53, 3-71, 4-71
(Engines with water cooled compressor)
Part No. Watt Volt Diameter Type
Repl. Cord
8601291 750 120 Plate Immersion 3600008
8601305 1000 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine.
Note: Do not use 1000 watt heater on 3-53, 4-53, or 3-71 engines.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
6-71
(Engines without water cooled compressor)
Part No. Watt Volt Diameter Type
Repl. Cord
8600368 1000 120 Plate Immersion 3600008
8600422 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
6-71
(Engines with water cooled compressor)
Part No. Watt Volt Diameter Type
Repl. Cord
8601305 1000 120 Plate Immersion 3600008
8601372 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
71 Series 53 Series
71 Series 53 Series
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38
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
DETROIT DIESEL - continued
6V-53
(Vehicles with or without automatic transmission)
Part No. Watt Volt Diameter Type
Repl. Cord
3500021 1000 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on side of engine.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
6V-71, 8V-71 (Vehicles without power steering and/or air conditioning)
Part No. Watt Volt Diameter Type
Repl. Cord
8600090 1000 120 1" NPT Immersion 3600008
8600120 1000 240 1" NPT Immersion 8608377
8605556 1500 120 1" NPT Immersion 3600008
8600260 1500 240 1" NPT Immersion 8608377
Installation Information:
Replaces 1" pipe plug on front face of Left cylinder bank.
8.2 Litre (501 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
8600996 1000 240 3/4" NPT Immersion 8608377
Installation Information:
Replaces 3/4" pipe plug on Right front side of engine.
8V-53
Use 1500 or 2250 Watt Circulation heater (see pages 71-73)
D638 (3.8L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
8604967 600 120 3/4" NPT Immersion N/A
Installation Information:
Install in Right Side (RS) of engine.
Series 30
Part No. Watt Volt Diameter Type
Repl. Cord
3100045 600 120 1-1/2" Freeze Plug 3600007
Installation Information:
Install in Right Side (RS). Point element UP.
Series 40 (466 CID) (Engines manufactured prior to September 1993)
Part No. Watt Volt Diameter Type
Repl. Cord
8608512 1250 120 1-1/4" Freeze PluG 3600008
8608539 1250 240 1-1/4" Freeze Plug 8608377
Installation Information:
Replaces 3rd or 4th freeze plug on Left side of engine.
Available Service Parts: O-ring and clamp device (3500004)
Series 40 (6.7L 408 CID, 7.6L 466 CID, 8.7L 530 CID)
(Engines manufactured after August 1993)
Part No. Watt Volt Diameter Type
Repl. Cord
3500044 1250 120 1-1/4" Freeze Plug 3600008
8608911 1250 240 1-1/4" Freeze Plug 8608377
Installation Information:
Replaces 1-1/4" plug in boss on Left side of engine.
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
39
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
DETROIT DIESEL - continued
Series 50 (Except low-mount turbo)
Part No. Watt Volt Diameter Type
Repl. Cord
8600090 1000 120 1” NPT Immersion 3600008
8605556 1500 120 1" NPT Immersion 3600008
Installation Information:
Replaces 1" NPT plug in oil cooler casting.
Engine may also accept oil pan heater 8603243. See threaded immersion heater page for specifications.
Series 50
(Including low-mount turbo)
Part No. Watt Volt Diameter Type
Repl. Cord
3500007 1000 120 1-1/2" Freeze Plug 3600008
Installation Information:
Install in core plug behind oil cooler. Engine may also accept oil pan heater 8603243.
See threaded immersion heater page for specifications.
Series 55
Part No. Watt Volt Diameter Type
Repl. Cord Repl. Cord
3500008 1500 120 Plate Immersion 3600008
3500009 1500 240 Plate Immersion 8608377
Installation Information:
Replaces water jacket access plate on Left side of engine.
2008 & Newer (DD15, 14.8L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500095 1500 120 27mm Immersion 3600008
Installation Information:
Right side. M27 port in the oil module below intake.
2007 & Newer Series 60
Part No. Watt Volt Diameter Type
Repl. Cord
3500077 1500 120 1-3/16” STOR Immersion 3600008
Installation Information:
Upper hex port of oil cooler. Right side of engine.
Series 60 (11.1L 677 CID, 12.7L 775 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8605556 1500 120 1" NPT Immersion 3600008
8600260 1500 240 1" NPT Immersion 8608377
Installation Information:
Pre 1991 engines - Replaces 1" NPT plug in water pump outlet casting on Right front side of engine.
1991 & Newer replaces 1" pipe plug near top front of oil cooler.
May also accept oil pan heater 8603243. See threaded immersion heater page for specifications.
Silver Series (6V-92, 8V-92),
6V-71, 8V-71, 12V-71, 16V-71, 6V-92, 8V-92, 12V-92, 16V-92
(Engines without air conditioner compressor mounted next to water jacket access plate)
Part No. Watt Volt Diameter Type
Repl. Cord
8601631 1000 120 Plate Immersion 3600008
8601704 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on Left front cylinder bank. Available Service
Parts: Hex Nut (8602999), Element Gasket (8603650), Plate Gasket (8606854).
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40
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
DETROIT DIESEL - continued
6V-71, 8V-71, 12V-71, 16V-71, 6V-92, 8V-92, 12V-92, 16V-92
(Engines with air conditioner compressor mounted next to water jacket access plate,
except for GMC General with 92 Series engine)
Part No. Watt Volt Diameter Type
Repl. Cord
8601658 1000 120 Plate Immersion 3600008
8601712 1500 120 Plate Immersion 3600008
Installation Information:
Replaces water jacket access plate on Left front cylinder bank.
Available Service Parts: Hex Nut (8602999), Plate Gasket (8606854
Silver Series (6V-92, 8V-92),
12V-71, 16V-71, 12V-92, 16V-92, GMC General (with 92 Series engine)
(Alternate installation)
Part No. Watt Volt Diameter Type
Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
8602514 1000 240 3/4" NPT Immersion 8608377
8602611 1500 120 3/4" NPT Immersion 3600008
8602573 1500 240 3/4" NPT Immersion 8608377
Installation Information:
Replaces 3/4" pipe plug in oil cooler elbow on right side of engine. Check engine carefully - 3/4" pipe plug not available on all engines.
DEUTZ
F3L912, F3L913 (3 cyl)
(Oil pan heater only)
Part No. Watt Volt Diameter Type
Repl. Cord
8603146 150 120 48mm thd Immersion 3600024
Installation Information:
Replaces 48mm plug in oil pan. Check engine carefully - 48mm plug not
available on all oil pans. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
BF4L913 (4 cyl.)
(Oil pan heater only)
Part No. Watt Volt Diameter Type
Repl. Cord
8603170 325 120 48mm thd Immersion 3600024
Installation Information:
Replaces 48mm plug in oil pan. Check engine carefully - 48mm plug not
available on all oil pans. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
F6L913, BF6L913 (6 cyl.)
(Oil pan heater only)
Part No. Watt Volt Diameter Type
Repl. Cord
8603170 325 120 48mm thd Immersion 3600024
Installation Information:
Dual kit - purchase two heaters and cordsets. Replaces 48mm plugs in oil pan.
Check engine carefully - 48mm plugs not available on all oil pans.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
1012, 1013, 2013
Part No. Watt Volt Diameter Type
Repl. Cord
3500019 750 120 Plate Immersion 3600020
Installation Information:
Install in oil cooler housing. Check engine - heater port not available on all engines.
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
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41
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
FAHR
1012, 1013, 2013
Part No. Watt Volt Diameter Type
Repl. Cord
3500055 750 120 Plate Immersion 3600008
Installation Information:
Install in oil cooler housing. Check engine - heater port not available on all engines.
available on all oil pans. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
FIAT
8060, 8061, 8065 (5.5L 335 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600333 1000 120 42mm thd Immersion 3600008
Installation Information:
Install in 42mm threaded opening on Right rear of engine.
Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
8360, 8361 (8.1L 494 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600090 1000 120 1" NPT Immersion 3600008
8600120 1000 240 1" NPT Immersion 8608377
Installation Information:
Replaces 1" pipe plug in coolant elbow casting on Front left side.
FORD
KSG411 (67 CID 4 cyl.), KSG416 (98 CID 4 cyl.)
(Engines with distributor)
Part No. Watt Volt Diameter Type
Repl. Cord
3100053 400 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in Left Side (LS). Point element UP/DOWN.
VSG411 (67 CID 4 cyl.), VSG413 (79 CID 4 cyl.)
(Engines without distributor)
Part No. Watt Volt Diameter Type
Repl. Cord
3100085 400 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in back of head. Point element 3 o'clock.
091PV (91 CID 4 cyl.), GSG417 (104 CID 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100036 400 120 1-1/2" Freeze Plug 3600003
Installation Information:
Install in Right front face of cylinder head.
Point element UP or DOWN.
134, 172, 192 CID (Engines used in tractors)
NAA, NAB, 500, 600, 700; 800, 900, 901, 1800 G/D;
2000, 2100, 4000 G/D, 4110D, 4120, 4121
Part No. Watt Volt Diameter Type
Repl. Cord
3100087 600 120 2.06" Freeze Plug 3600006
Installation Information:
Install in any Left Side (LS). Point element UP or DOWN.
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
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42
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
FORD - continued
2000, 3000, 4000, 5000, 6000 (3, 4, 6 cyl.)
(Engines manufactured up to 1967)
Part No. Watt Volt Diameter Type
Repl. Cord
3200004 600 120 1-3/4" LRHH 3600047
Installation Information:
Lower radiator hose heater (see page 64).
Circulation heater is acceptable alternative (see pages 71-73).
3000, 4000, 5000, 8000, 9000 Series
(Engines manufactured 1968-1970)
Part No. Watt Volt Diameter Type
Repl. Cord
3100065 600 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in 4th & 5th Right Side (RS). Two heaters required. Point element
DOWN. Circulation heater or LRHH are acceptable alternative (
see pages 71-73, 84
).
3000, 4000, 5000, 7000, 8000, 9000 Series
(Engines manufactured in 1971 and later)
Part No. Watt Volt Diameter Type
Repl. Cord
3100112 750 120 1-1/2" Freeze Plug 3600023
Installation Information:
Install in 4th and 5th Right Side (RS). Two heaters are required. Point
element DOWN. Circulation heater or LRHH are acceptable alternatives (see pages
71-73, 84
).
LSG423 (140 CID 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100039 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Install in Right rear. Point element UP/DOWN.
LRG423 (140 CID 4 cyl.), LRG425 (152 CID 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100084 400 120 1-1/2" Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element 3 o'clock.
DSD & ESD442 (254 CID 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100061 600 120 1-5/8" Freeze Plug 3600036
Installation Information:
Install in Left Center (LC). Point element UP.
LSG633 (200 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100065 600 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in Right Front (RF) or Right Center (RC). Point element UP or DOWN.
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
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43
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
FORD - continued
CSG649 (300 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100054 600 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install 2nd Right Side. Point element UP.
SSD655 (335 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
8600333 1000 120 42mm thd Immersion 3600008
Installation Information:
Install in Right Rear (RR). Point element UP/DOWN.
DSD & ESD659 (362 CID 6 cyl.), 660 (363 CID 6 cyl.), 680 (380 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100061 600 120 1-5/8" Freeze Plug 3600036
Installation Information:
Install 2nd and 3rd Left side. Point element UP or DOWN.
Two heaters are recommended.
BSD666 (401 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100112 750 120 1-1/2" Freeze Plug 3600023
Installation Information:
Install in 4th and 5th Right side. Point element DOWN.
Two heaters are recommended.
WSG858 (351W V-8), 255 (V-8), 302 (V-8)
Part No. Watt Volt Diameter Type
Repl. Cord
3100039 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR) or Right Rear (RR). Point element DOWN.
LSG861 (370 CID V-8), LSG870 (429 CID V-8), LSG875 (460 CID V-8)
Part No. Watt Volt Diameter Type
Repl. Cord
3100039 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Install in Right Side (RS) or Left Side (LS). Point element UP.
401 CID (V-8), 477 CID (V-8), 534 CID (V-8)
Part No. Watt Volt Diameter Type
Repl. Cord
8601518 1000 120 1-3/4" Freeze Plug 3600008
Installation Information:
Install in any 1-3/4" freeze plug.
6.6L (401 CID), 7.8L (474 CID)
(Engines manufactured in August 1989 and later featuring plate type heater)
Part No. Watt Volt Diameter Type
Repl. Cord
3500048 1000 120 Plate Immersion 3600008
8606331 1250 120 Plate Immersion 8608377
Installation Information:
Replaces 2nd freeze plug from rear - right side. (Diameter of element in plate 1.5")
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
44
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
FORD - continued
6.6L (401 CID), 7.8L (474 CID)
(Engines manufactured prior to August 1989 featuring freeze plug type heater)
Part No. Watt Volt Diameter Type
Repl. Cord
2207044 1000 120 1-1/2" Freeze Plug 3600008
8601984 1500 120 1-1/2" Freeze Plug 3600008
8601968 1500 240 1-1/2" Freeze Plug 8608377
Installation Information:
Replaces 2nd freeze plug from rear - right side.
1060 (5.9L 359 CID 6 cyl. - Cummins B Series)
Part No. Watt Volt Diameter Type
Repl. Cord
3500030 750 120 58mm Freeze Plug 3600008
8601666 750 240 58mm Freeze Plug 8608377
Installation Information:
Replaces freeze plug on Right side of engine.
Available Service Parts: (O-ring & clamp device kit (3500002).
1460 (8.3L 505 6 cyl. - Cummins C Series)
Part No. Watt Volt Diameter Type
Repl. Cord
8601860 1000 120 58mm Freeze Plug 3600008
8601852 1000 240 58mm Freeze Plug 8608377
Installation Information:
Replaces freeze plug on Right rear side of engine.
Available Service Parts: O-ring & clamp device kit (3500002)
7.3L (445 CID V-8 - Navistar T444E engine)
Part No. Watt Volt Diameter Type
Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
8600996 1000 240 3/4" NPT Immersion 8608377
8602611 1500 120 3/4" NPT Immersion 3600008
Installation Information:
Replaces 3/4" NPT threaded plug in oil cooler.
6.9L (421 CID V-8), 7.3L (445 CID V-8)
(Except Navistar T444E engine)
Part No. Watt Volt Diameter Type
Repl. Cord
3100043 1000 120 1-1/2" Freeze Plug 3600010
Installation Information:
Replaces freeze plug on Right rear of engine. Point element 11 o'clock.
HERCULES
G1600 (2.7L 163 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3100088 400 120 2.135" Freeze Plug 3600006
Installation Information:
Install in Left Center (LC) or Left Rear (LR). Point element UP or DOWN.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
45
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
HERCULES - continued
G/D3400 & 3400T (339 CID)
(Engines manufactured up to 1982)
Part No. Watt Volt Diameter Type
Repl. Cord
3100039 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Replaces freeze plug on Right side of engine.
G/D2300, DT3.7 (226 CID), 5.8L (339 CID), G/D3400 (1983+engines), GT & DT 5.6
Part No. Watt Volt Diameter Type
Repl. Cord
3100027 600 120 35mm Freeze Plug 3600006
Installation Information:
Replace freeze plug on Right side of engine.
G/D4800 (7.8L 478 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3500025 1000 120 2" Freeze Plug 3600024
Installation Information:
Replaces freeze plug on Right side - near rear.
HINO
W04C, W06E, H06C-T, H07C-B (3.8L, 5.7L, 6.0L, 6.4L, 6.7L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
8600988 1000 240 3/4" NPT Immersion 8608377
Installation Information:
Replaces 3/4" plug in water transfer casting/oil cooler cover.
J Series: J05C (5.3L 4 cyl.), J08C (8.0L 6 cyl)
Part No. Watt Volt Diameter Type
Repl. Cord
3500018 1000 120 50mm Freeze Plug 3600008
Installation Information:
Replace core plug on Right front side of engine.
INTERNATIONAL / NAVISTAR
Cub Lo-Boy
Part No. Watt Volt Diameter Type
Repl. Cord
3200004 600 120 1-3/4" LRHH 3600047
Installation Information:
Lower radiator hose heater (see page 84).
Circulation heater is acceptable alternative (see pages 71-73).
460, 560, 660, 706, TD62, TD92 (All models)
Part No. Watt Volt Diameter Type
Repl. Cord
3100061 600 120 1-5/8" Freeze Plug 3600036
Installation Information:
Install in 3rd Right Side (RS). Point element DOWN, if no interference w/throttle rod. Use 12 o’clock for other installations.
Circulation heater or LRHH are acceptable alternatives (see pages
71-73, 84
).
806, 1206, 1256 (1963-67), 856, C152, C175, C200, C221, C263, C282,
C291, C301, D166, D188, D236, D282, D301, D361, D407, DT407
(Can be used on gas or diesel engines)
Part No. Watt Volt Diameter Type
Repl. Cord
3100061 600 120 1-5/8" Freeze Plug 3600036
Installation Information:
Install in 1st, 2nd, or 5th freeze plug on Right side. Point element DOWN.
Circulation heater or LRHH are acceptable alternatives (see pages
71-73, 84
).
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
46
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
INTERNATIONAL / NAVISTAR - continued
504 (153G), 606 (221G)
(Engines manufactured in 1964 and later)
(Can be used on gas or diesel engines)
Part No. Watt Volt Diameter Type
Repl. Cord
3100054 600 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in Right Center (RS). Point element DOWN.
Circulation heater is acceptable alternative (see pages 71-73).
966, 1066, 1086, 1466
Part No. Watt Volt Diameter Type
Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Installs in 3rd and 4th Left Side (LS). Two heaters required.
Circulation heater is acceptable alternative (see pages 71-73).
966, 1066, 1086, 1466
(Alternate installation)
Part No. Watt Volt Diameter Type
Repl. Cord
8608512 1250 120 1-1/4" Freeze Plug 3600008
Installation Information:
Install in Left side.
MV, 404, 446, 485 engines
Part No. Watt Volt Diameter Type
Repl. Cord
3100044 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Install in any Left Side (LS) or Right Side (RS). Point element between cylinders.
Circulation heater is acceptable alternative (see pages 71-73).
All with Neuss engine (179, 206, 239, 246, 268, 310, 358 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3500012 1000 120 1-1/4" Freeze Plug 3600024
Installation Information:
Install in Left Side (LS).
Circulation heater is acceptable alternative (see pages 71-73).
6.9L (421 CID), 7.3L (445 CID)
(Not for use with T444E engine)
Part No. Watt Volt Diameter Type
Repl. Cord
3100043 1000 120 1-1/2" Freeze Plug 3600010
Installation Information:
Replaces freeze plug on Right rear of engine. Point element 11 o'clock.
Available Service Parts: O-ring and clamp device (3500005)
T444E (7.3L V-8)
(Engines manufactured in 1994 and later)
Part No. Watt Volt Diameter Type
Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
8600996 1000 240 3/4" NPT Immersion 8608377
Installation Information:
Replaces 3/4" threaded plug in oil cooler.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
47
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
INTERNATIONAL / NAVISTAR - continued
D150, D170, D190 (461 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3100038 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Replaces any freeze plug. Point element UP.
D312, D414, DT414, D436, DT436, DTA466
(Engines manufactured prior to 1994)
Part No. Watt Volt Diameter Type
Repl. Cord
8608512 1250 120 1-1/4" Freeze Plug 3600008
8608539 1250 240 1-1/4" Freeze Plug 8608377
Installation Information:
Replaces 3rd or 4th freeze plug on Left side of engine.
2001-2003 DT466 High Torque, DT466, DT466E, HT 530, DT530
Part No. Watt Volt Diameter Type
Repl. Cord
3500054 1250 120 1-1/4" Immersion 3600008
Installation Information:
Left side, protruding boss above engine oil dipstick. Element direction 12 o’clock
2004-2006 DT466 & DT570
1994-2000 DT408, DT466, DT466E, 530, 570
Part No. Watt Volt Diameter Type
Repl. Cord
3500044 1250 120 1-1/4" Freeze Plug 3600008
8608911 1250 240 1-1/4" Freeze Plug 8608377
Installation Information:
Replaces 1-1/4" freeze plug in boss on Left side of engine.
2007 & Newer MaxxForce DT, MaxxForce 9 & 10
Part No. Watt Volt Diameter Type
Repl. Cord
3500098 1250 120 1-1/4" Freeze Plug 3600008
Installation Information:
Replaces 1-1/4" freeze plug in boss on Left side of engine.
D550 (549 CID), 9L (551 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3100044 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Replace any freeze plug. Point element between cylinders.
DT360, DTA360
Part No. Watt Volt Diameter Type
Repl. Cord
8608601 1000 120 1-1/4" Freeze Plug 3600008
Installation Information:
Replace 3rd or 4th freeze plug on Left side of engine.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
48
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
INTERNATIONAL / NAVISTAR - continued
V800 (798 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8605556 1500 120 1" NPT Immersion 3600008
8600260 1500 240 1" NPT Immersion 8608377
Installation Information:
Replace 1" pipe plug in oil cooler bonnet.
2007 & Newer, MaxxForce 5 & 7
VT365, VT275
Part No. Watt Volt Diameter Type
Repl. Cord
3500069 1000 120 27mm THD Immersion 3600008
Installation Information:
Right rear.
817 (817 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600759 1500 120 1-1/2" NPT Immersion 3600008
Installation Information:
Replace 1-1/2" pipe plug on side of engine.
400, 500, 600, 700, 900
(Engines built in 1986 and later)
See UD Truck listings - page 62
MaxxForce 11 & 13
Part No. Watt Volt Diameter Type
Repl. Cord
3500095 1500 120 27mm THD Immersion 3600008
Installation Information:
Lower right front.
ISUZU
4BD1 (3.9L 4 cyl.), 6BD1 (5.8L 6 cyl.), 6BG1 (6.5L 6 cyl.), 6HE1 (7.1L 6 cyl.), 6HK1 (7.8L ), 6SA1 (8.4L 6 cyl.)
Heavy Duty Applications
Part No. Watt Volt Diameter Type
Repl. Cord
3100089 600 120 1" NPT Immersion 3600006
Installation Information:
Installs in Left rear 1" threaded opening, except for 6SA1, which installs in Right
side 1" threaded opening. Two heaters recommended for 6SA1.
4BD1 (3.9L 4 cyl.), 6BD1 (5.8L 6 cyl.), 6BG1 (6.5L 6 cyl.), 6HK1 (7.1L 6 cyl.), 6SA1 (8.4L 6 cyl.)
QD-100 (3.9L), QD-145 (5.8L), 4BGI, 4BGIT, 4BGITC
Industrial Applications
Part No. Watt Volt Diameter Type
Repl. Cord
3100065 600 120 45mm Freeze Plug 3600006
Installation Information:
Replaces 45mm freeze plug in the back of head. Install element 1 o'clock.
2 Cylinder: QD-27 (2AB1), QT-15 (2KC1), 2AA1
Part No. Watt Volt Diameter Type
Repl. Cord
3100067 400 120 45mm Freeze Plug 3600006
Installation Information:
All except QT-15: Install Left Side (LS). Point element UP.
QT-15: Install in back of head. Point element 10 o'clock.
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49
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
ISUZU - continued
3 Cylinder: QD-40 (3AB1 108 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3100068 400 120 45mm Freeze Plug 3600006
Installation Information:
Install in Left Side (LS). Point element 6 o'clock.
3 Cylinder: QT-23 (3KC-1 87 CID), QT-35 (3KR-1-60 87 CID), 3AA
Part No. Watt Volt Diameter Type
Repl. Cord
3100067 400 120 45mm Freeze Plug 3600006
Installation Information:
All except 3AA: Install in back of head. Point element 10 o'clock.
3AA: Install in Left Side (LS). Point element 6 o'clock.
QT-23 (3KC-1)
Part No. Watt Volt Diameter Type
Repl. Cord
3100026 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 9 o'clock.
3LD1 & 3LD2 (3 cyl.), 4LE1 & 4LE2 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100094 400 120 35mm Freeze Plug 3600005
Installation Information:
Install in any Left side. Point element 9 o'clock.
3LB1 (3 cyl.), 4LC1 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100098 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in any Left side. Point element 9 o'clock.
QD-60, C240, C201, C223 (144, 137 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3100068 400 120 45mm Freeze Plug 3600006
Installation Information:
Install in Left Side (LS). Position element 6 o'clock.
QD-90, 4BB1 (219 CID 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100065 600 120 45mm Freeze Plug 3600006
Installation Information:
Install in back of head. Point element 1 o'clock.
4FB1 (111 CID 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100018 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Right Rear (RR). Point element UP.
4JB1, 4JG (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100069 400 120 45mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element 6 o'clock.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
50
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
ISUZU - continued
QD-130 (6BB1 329 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100065 600 120 45mm Freeze Plug 3600006
Installation Information:
Install in back of head. Point element 1 o'clock.
6SA1, 6SA1-T, 6SD1, QD-170 & QD-170T (8.4L 6 cyl.)
Use circulation heater (see pages 71-73)
E-120 (733 CID 6 cyl.), 6RB-1 (839 CID 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
8602220 1250 120 45mm Freeze Plug 3600008
Installation Information:
Replace 45mm plug on Rear face or back - right side. Point element DOWN.
IVECO
Z100 (F5L-912 Deutz air cooled engine)
Part No. Watt Volt Diameter Type
Repl. Cord
3400014 500 120 6" x 6" Clamp-on 3600001
(15.2cm2)
Installation Information:
Clamp-on type heater. Engine may also use 22mm threaded oil pan heater - see page 84.
Z110, Z120, Z220, Z340 (335 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600333 1000 120 m42 x 1.5 Immersion 3600008
Installation Information:
Install in 42mm threaded opening on Right rear of engine. Available Service Parts: Hex Nut (8602999), Plate Gasket (8603650)
JOHN DEERE
All 50, 60, 70, 730 Series A, B, D, G
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in bottom of water jacket. Circulation heater is acceptable alternative (see pages 71-73).
3029
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Replaces 3/4" pipe plug on rear face of engine.
All 4230, 4430, 4630, 6030, 7020, 7520
(Tractors manufactured prior to 1976 without large hex plug)
Part No. Watt Volt Diameter Type
Repl. Cord
8602050 1000 120 2" Freeze Plug 3600024
Installation Information:
Install in Left Side (LS). Point element UP. Circulation heater is acceptable alternative (see pages 71-73).
6404, 6466, 6619
(Engines featuring smooth bore core hole - engines manufactured prior to 1976)
Part No. Watt Volt Diameter Type
Repl. Cord
8602050 1000 120 2" Freeze Plug 3600024
Installation Information:
Replace 2" diameter core hole on Left side of engine.
2010 (All)
Part No. Watt Volt Diameter Type
Repl. Cord
3200003 600 120 1-1/2" LRHH 3600047
Installation Information:
Lower radiator hose heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73).
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
51
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
JOHN DEERE - continued
1020, 2020, 3010, 3020, 4000, 4010, 4020 (All)
Part No. Watt Volt Diameter Type
Repl. Cord
3200004 600 120 1-3/4" LRHH 3600047
Installation Information:
Lower radiator hose heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73).
All tractors (manufactured 1977 and later featuring large hex plug on side of engine)
Part No. Watt Volt Diameter Type
Repl. Cord
3500029 1000 120 1-5/8" thd Immersion 3600008
Installation Information:
Install in Left Side (LS). Point element UP. Circulation heater is acceptable alternative (see pages 71-73).
Power Tech: 4045, 6068
Part No. Watt Volt Diameter Type
Repl. Cord
3500020 1000 120 1-5/8" thd Immersion 3600008
Installation Information:
Replace 1-5/8" threaded plug on Right side of engine.
6105, 6125
Part No. Watt Volt Diameter Type
Repl. Cord
3500013 1500 120 1" NPT Immersion 3600008
Installation Information:
Installs in oil cooler housing.
Series 250 PowerTech: 4024 PowerTech (2.4L, 4 Cyl.) & 5030 PowerTech (3.0L, 5 Cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3500089 600 120 1.25” Freeze Plug N/A
Installation Information:
Replace 1.25" diameter core hole on Left side of engine, near the starter.
Series 300 (3164, 3179, 4039, 4045, 4219, 4239, 4276, 6059, 6068, 6329, 6359, 6414)
Part No. Watt Volt Diameter Type
Repl. Cord
8603596 1000 120 3/4" NPT Immersion 3600024
Installation Information:
Replace 3/4" pipe plug on rear face of engine. Some engines
(manufactured in 1987 and later) may require a 1" x 3/4" reducer bushing.
Series 300: 3164, 4039, 4045, 4219, 4239, 4276, 6329, 6359, 6414, 6059, 6068
Series 400: 6076, 6081, 6101, 6414, 6466, 6619
Part No. Watt Volt Diameter Type
Repl. Cord
3500029 1000 120 1-5/8" thd Immersion 3600008
Installation Information:
Replaces 1-5/8" threaded plug on Left side of engine.
Series 300 (3029, etc.)
Part No. Watt Volt Diameter Type
Repl. Cord
3500045 1000 120 1" NPT Immersion 3600008
Installation Information:
Install in Left rear face of block.
Series 350 PowerTech Plus iT4 (Interim Tier 4): 4045 PowerTech Plus iT4 (4.5L, 4 Cyl.)
& 6068 PowerTech Plus iT4 (6.8L, 6 Cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3500069 1000 120 27mm Immersion 3600008
Installation Information:
Right Rear
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52
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
KOMATSU
SA6D125 (624 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600880 1500 120 1-3/4" THD Immersion 3600008
8600813 1000 120 1-3/4" THD Immersion 3600008
Installation Information:
Replaces threaded core plug on Right side of engine.
S4D106-1
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1” NPT Freeze Plug 3600001
Installation Information:
Install in left center.
S6D-95L & SA6D-95L (298 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3100082 600 120 40mm Freeze Plug 3600006
3100010 600 120 30mm Freeze Plug 3600005
Installation Information:
3100082: Install in Left Rear (LR). Point element UP. 3100010: Insert at 3 o’clock and rotate to 4 o’clock.
4D95 (2.9L 164 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3100046 400 120 40mm Freeze Plug 3600006
Installation Information:
Replace 40mm core plug on Left rear of engine. Note: May not fit all engines due to block thickness. Maximum 5/18” (15.8mm) thickness.
S6D140, SA6D140
(Example: WA500 loader)
Part No. Watt Volt Diameter Type
Repl. Cord
8605602 1500 120 1-3/8" Immersion 3600008
8600880 1500 120 1-3/4" THD Immersion 3600008
Installation Information:
8605602: Replace 3rd core plug on right side of engine. 2001 and newer used 8600880: Replaces threaded core plug on right side of engine.
S6D170, SA6D170
(Example: WA600 loader)
Part No. Watt Volt Diameter Type
Repl. Cord
8602301 1500 120 Plate Immersion 3600008
Installation Information:
Install in rectangular water jacket access plate (6-bolt) located on the
Right side of engine - rear. Requires removal of engine side plate and hole to be drilled for heater installation.
KUBOTA
M Series (3 & 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in front.
B Series
(Except 2 cylinder)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in Right Front (RF). Use 1" x 3/4" pipe bushing.
L Series
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in Right Front (RF). Use 1" x 3/4" pipe bushing.
(8600880) (8605602)
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53
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
KUBOTA - continued
Z400, Z482, D722
(Super Mini/New Super Mini 2 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100099 400 120 30mm Freeze Plug 3600004
Installation Information:
Install in back of head.
Z600 & ZH600
(Super Mini/New Super Mini 2 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install Right Front (RF). Use 1" x 3/4" pipe bushing.
D600, D640, WG600, D662, D722, DG750, DF750, WG750
(Super Mini/New Super Mini 3 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100099 400 120 30mm Freeze Plug 3600004
Installation Information:
Install in back of head.
V800
(Super Mini/New Super Mini 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100099 400 120 30mm Freeze Plug 3600004
Installation Information:
Install in back of head.
D905, DH905, D1005, DH1005, D1105, V1205, VH1205, V1305, VH1305, V1505
(Super 5 Series)
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Immersion 3600001
Installation Information:
Install in Left Front (LF).
D3000B, D3200B
(3 cylinder)
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Immersion 3600001
Installation Information:
Install in front.
D1102, D1302, D1402, D1403, D1703, S2800
(3 cylinder)
Part No. Watt Volt Diameter Type
Repl. Cord
3100025 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in back of head. Point element 2 o'clock.
D650, D750, D850, DH850, D950
(3 cylinder)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in Right Front (RF). Use 1" x 3/4" pipe bushing.
V4000B, V4300B
(3 cylinder)
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Immersion 3600001
Installation Information:
Install in front.
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54
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
KUBOTA - continued
V1100, VH1100, V1200
(4 cylinder)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Instructions:
Install in Right Front (RF). Use 1" x 3/4" pipe bushing.
V1702, V1703, V1902, V1903, V2003, V2003T, V2203
(4 cylinder)
Part No. Watt Volt Diameter Type
Repl. Cord
3100025 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in back of head. Point element 2 o'clock.
V3300
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in Right Front (RF). Use 1" x 3/4" pipe bushing.
S2800 (6 cyl.), F2803 (5 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100025 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in back of head.
LISTER-PETTER
LPW Series (1994 & newer 56 CID 2 cyl., 85 CID 3 cyl., 113 CID 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100077 400 120 1-1/4" Freeze Plug 3600004
Installation Information:
Install between cylinders. Point element UP or DOWN.
LOMBARDINI
LDW602, LDW702 (2 cyl.), LDW903, LDW1003 (3 cyl.),
FOCS Series 1204, LDW1404, LDW1204T (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3200002 375 120 1-1/4" LRHH 3600047
Installation Information:
Lower radiator hose heater (see page 84).
CHD Series: LDW1503, LDW1603 (3 cyl.), LDW2004, LDW2204, LDW2004T (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100096 400 120 30mm Freeze Plug 3600004
Installation Information:
Install in Left Side (LS). Point element 3 or 9 o'clock.
MACK
865 Series, 866 & 1000 Series, EM9-400 (998 CID), E9
Part No. Watt Volt Diameter Type
Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
8600988 1000 240 3/4" NPT Immersion 8608377
8601011 1500 120 3/4" NPT Immersion 3600008
8601054 1500 240 3/4" NPT Immersion 8608377
Installation Information:
Installs in oil cooler casting. Two heaters are required. Engine may also accept oil pan heater 8609683, 8609659, 8609713 (requires 1" x 1/2" bushing to reduce port size).
See threaded immersion heater page for specifications.
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55
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
MACK - continued
Midliner: E3 (5.5L 335 CID, 6.2L), E5 (8.8L 537 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600317 1000 120 Plate Immersion 3600008
8600384 1500 120 Plate Immersion 3600008
8600414 1500 240 Plate Immersion 8608377
Installation Information:
E3: Replace plug in rear face of block (MS200 serial numbers 1915 and higher).
E5: Install in oil cooler water feed pipe (MS300 serial numbers 60131 and higher). Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
E6 (672 CID 6 cyl.)
(Engines with smooth bore freeze plug. Example: EM6300, E6350, EM6237)
Part No. Watt Volt Diameter Type
Repl. Cord
8609748 1500 120 1-3/4" Freeze Plug 3600008
8609772 1500 240 1-3/4" Freeze Plug 8608377
Installation Information:
Replaces 1-3/4" freeze plug on side of engine. Available Service Parts: O-ring and clamping device kit (3500003)
E6, EM6 (threaded freeze plug models manufactured prior to August 1981)
END465 (1957 & later), 711, EN438, 504, 707, 673, 675, 676 Series
Part No. Watt Volt Diameter Type
Repl. Cord
8600813 1000 120 1-3/4" Immersion 3600008
8600880 1500 120 1-3/4" Immersion 3600008
8600910 1500 240 1-3/4" Immersion 8608377
Installation Information:
Replaces 1-3/4" threaded plug on side of engine. Available Service Parts: Hex Nut (8602999), Element Gasket (8603650)
2004-2006 ASET Engine Series (AI, AC + AMI) (12.0L)
E7 & EM7 (12.0L)
(Example: EM7-300, E7-350)
Part No. Watt Volt Diameter Type
Repl. Cord
8607206 1500 120 1-3/8" Freeze Plug 3600008
8607184 1500 240 1-3/8" Freeze Plug 8608377
Installation Information:
Replace 1-3/8" core plug on Right side of block - front or rear face. Available Service Parts: O-Ring (3600059) 10 pack.
END465 (1953-56), 672, 673, 711, EN438, 540, 707
Part No. Watt Volt Diameter Type
Repl. Cord
8600759 1500 120 1-1/2" NPT Immersion 3600008
Installation Information:
Replace 1-1/2" pipe plug on side of engine.
E-Tech (water pump mount)
Part No. Watt Volt Diameter Type
Repl. Cord
3500051 1500 120 1-3/8" Immersion 3600008
3500052 1500 240 1-3/8" Immersion 8608377
3500070 1500 120 1-3/8" Immersion 3600008
Installation Information :
Mount in water pump. Available Service Parts: O-Ring (3600059) 10 Pack. 3500070 includes 84” weatherproof cord and receptacle.
MP7 (10.8L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500099 1000 120 25mm Immersion 3600085
3500100 1500 120 25mm Immersion 3600085
3500101 1500 240 25mm Immersion 3600086
Installation Information :
Right rear
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56
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
MACK - continued
MP8 (12.8L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500102 1500 240 25mm Immersion 3600086
3500103 1500 120 25mm Immersion 3600085
3500104 1000 120 25mm Immersion 3600085
Installation Information :
Right front, in coolant pipe.
MP10 (16.1L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500105 1500 120 62mm Immersion 3600085
3500106 1000 120 62mm Immersion 3600085
Installation Information :
Right front
MASSEY & MASSEY FERGUSSON
All 445P, 333, 444, 555, 88
Part No. Watt Volt Diameter Type
Repl. Cord
3100054 600 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in Right Front (RF). Circulation heater is acceptable alternative (see pages 71-73).
1100
Part No. Watt Volt Diameter Type
Repl. Cord
3200005 600 120 2" LRHH 3600047
Installation Information:
Lower radiator hose heater (see page 84). Circulation heater is acceptable alternative (see pages 71-73).
All MF-35, 40, 50, 150, 203, 205, 235, 2135 & 2200 (AD3-152)
Part No. Watt Volt Diameter Type
Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Install in Right Side (RS). Point element DOWN. Circulation heater is acceptable alternative (see pages 71-73).
All MF-65, 165, 255, 302, 304, 365 & 3165 (AD4-203)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Install in Left Side (LS). Circulation heater is acceptable alternative (see pages 71-73).
All MF-175, 180 & 265 (AD4-236)
Part No. Watt Volt Diameter Type
Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Install in Left, 2nd from rear. Point element UP/DOWN. Circulation heater is acceptable alternative (see pages 71-73).
MF-90, 1080, 1085 & 285 (A4-300)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Immersion 3600003
Installation Information:
Replaces existing heater. Circulation heater is acceptable alternative (see pages 71-73).
MF-1100, 1105, 1130 & 1135 (A6-354)
Part No. Watt Volt Diameter Type
Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Install in Left, 2nd from rear. Point element UP. Circulation heater is acceptable alternative (see pages 71-73).
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57
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
MASSEY & MASSEY FERGUSSON - continued
MF-1150, 1155 (AV510, 540)
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Immersion 3600001
Installation Information:
Install one heater in each side (two heaters required). Circulation heater is acceptable alternative (see pages 71-73).
MF-1140 & MF-1145 (1120, 1125 - 1240, 1250, 1260 Mfg. prior to mid ‘90’s before serial # E50101
Part No. Watt Volt Diameter Type
Repl. Cord
3100066 400 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 3 o'clock.
MF-3120, MF-3140
Part No. Watt Volt Diameter Type
Repl. Cord
3100045 600 120 1-1/2" Freeze Plug 3600007
Installation Information:
Install in Right Rear (RR) or Right Front (RF). Point element 12 o'clock. Circulation heater is acceptable alternative (see pages 71-73).
MERCEDES
MBE900 Series: OM904 & OM906
Part No. Watt Volt Diameter Type
Repl. Cord
3500046 1000 120 60mm Immersion 3600008
Installation Information:
Installation in Right Rear (RR) core hole. Point element down, 6 o’clock.
MBE4000 Series / OM460
Part No. Watt Volt Diameter Type
Repl. Cord
3500080 1500 120 Plate Immersion 3600008
3500053 1500 120 Plate Immersion 3600008
Installation Information:
3500080- replace plate on right side (center). Point element 9 o'clock. 3500053 - replace plate on left side.
MBE-HDEP 15.2 L
Part No. Watt Volt Diameter Type
Repl. Cord
3500095 120 120 27mm THD Immersion 3600008
Installation Information:
Installation in Right Rear (RR) core hole. Point element down, 6 o’clock.
2004 & Newer MBE4000 Series/OM460
Part No. Watt Volt Diameter Type
Repl. Cord
3500082 1500 120 Plate Immersion 3600008
3500083 1500 240 Plate Immersion 8608377
Installation Information:
Replaces plate on right side (center). Point element, 3 o’clock.
2.7L Freightliner Sprinter Van
Part No. Watt Volt Diameter Type
Repl. Cord
3100105 500 120 38mm THD Freeze Plug N/A
Installation Information:
Right rear. May need to heat existing plug to remove.
MINNEAPOLIS MOLINE
JetStar 3 (gas & diesel 206 CID), U302 (gas 220 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
3500026 400 120 3/8" NPT Immersion N/A
Installation Information:
Replaces existing heater. Circulation heater is acceptable alternative (see pages 71-73).
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58
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
MINNEAPOLIS MOLINE - continued
M602, 604, 670, G705, 706, 900, 1000
Part No. Watt Volt Diameter Type
Repl. Cord
3100038 600 120 1-1/2" Freeze Plug 3600006
Installation Information:
Replaces existing heater. Circulation heater is acceptable alternative (see pages 71-73).
MITSUBISHI
L3A (3 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100049 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Right Rear (RR). Point element 9 o'clock.
K3A & K3B (3 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100067 400 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in Right Side (RS). Point element UP.
4G32 & 4G33 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100016 400 120 35mm Freeze Plug 3600006
Installation Information:
4G32: Install in Left Center (LC). Point element 9 o'clock.
4G33: Install in Left Center (LC). Point element UP.
4G52, 4G53, 4G54 (4 cyl. engines)
Part No. Watt Volt Diameter Type
Repl. Cord
3100071 400 120 50mm Freeze Plug 3600006
Installation Information:
Install in Right Center (RS). Point element 3 o'clock.
S4L2 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100078 400 120 35mm Freeze Plug 3600006
Installation Information:
Install Right Rear (RR). Point element 11 o'clock.
4G63 (2.0L 4 cyl.), 4G64 (2.4L 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100021 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 3 o'clock.
S6E & S6E2 (6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100078 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element 3 o'clock.
6G72 (3.0L)
Part No. Watt Volt Diameter Type
Repl. Cord
3100055 600 120 1-5/8" Freeze Plug 3600006
Installation Information:
Install in Right Rear (RR). Point element 9 o'clock.
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59
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
MITSUBISHI FUSO
4D31 (201 CID), 6D14 (400 CID), 6D31 (302 CID), 6D16 (460 CID)
4M40 (2835cc SOHC), 4D36 (3567cc)
Part No. Watt Volt Diameter Type
Repl. Cord
8604967 600 120 3/4" NPT Immersion N/A
Installation Information:
Replaces 3/4" threaded plug on Left rear side of engine.
MWM MURPHY
D225 & D226 Series (2, 3, 4, 6 cylinder)
Part No. Watt Volt Diameter Type
ype
Repl. Cord
Repl. Cord
3100071
3100071 400
400 120
120 50mm
50mm Free
Freeze Plug 3600006
Installation Information:
Replaces any freeze plug on Right side. Point element UP or DOWN.
NISSAN
H20, SD22, SD4-47 (2.2L), SD-25, A12 (1.2L), A15 (1.5L) (4 cylinder engines)
Part No. Watt Volt Diameter Type
Repl. Cord
3100016 400 120 35mm Freeze Plug 3600006
Installation Information:
H20: Install in Left Front (LF) or Left Rear (LR). Point element UP.
SD-22, SD4-47, SD-25: Install in Left Front (LF). Point element DOWN.
A15 install left front or left rear and point element 12 o’clock.
H20-2, H25 (4 cylinder engines)
Part No. Watt Volt Diameter Type
Repl. Cord
3100019 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element 3 o'clock.
Z24 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100048 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 12 o'clock.
TD42 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100090 600 120 35mm Freeze Plug 3600006
Installation Information:
Install in Right Center (RC). Remove 3-bolt plate.
SD-33 & SD6-72 (3.2L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100023 400 120 35mm Freeze Plug 3600006
3100108 400 120 35mm Freeze Plug - 12” Cord 3600036
Installation Information:
Install in 2nd and 4th Left side. Two heaters are required. Point element 12 o'clock.
P Series (4.0L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100049 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Right Front (RF).
LD-28 (2.8L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100016 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in 5th, Left side. Point element 12 o'clock.
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60
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
NISSAN - continued
FD6 (5.6L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100049 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Right Front (RF). Point element 3 o'clock.
OLIVER
All (except 1265, 1365, 1900)
Part No. Watt Volt Diameter Type
Repl. Cord
3500043 1000 120 3/4" NPT Immersion 3600008
Installation Information:
Install in cast elbow at front of engine - between radiator and engine block.
PACCAR
2007 PX-6 (6.7L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500022 750 120 3/4” NPT Immersion 3600008
Installation Information:
Installs in 3/4” NPT port to rear of oil cooler.
2007 PX-8 (8.3L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500032 1000 120 3/4” NPT Immersion 3600008
Installation Information:
Installs in upper 3/4” port to front of oil cooler.
2011 MX (12.9L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500113 1500 120 M27 Immersion 3600103
Installation Information:
TBD
PERKINS
103.06 (KB 3 cyl.), 103.07 (KL 3 cyl.), 103.09 (KC 3 cyl.), 103.10 (KD 3 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100016 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 6 o'clock.
103.12 (KG 3 cyl.), 103.13 (KH 3 cyl.), 103.15 (KE/KJ 3 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100049 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 6 o'clock.
3-152 (C Series 3 cyl.), 900 Series (CN)
Part No. Watt Volt Diameter Type
Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Install in Right Side (RS). Point element 6 o'clock.
104.19 (KF/KK 4 cyl.), 104.22 (KR 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100049 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF). Point element 6 o'clock.
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61
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
PERKINS - continued
4-108 (E Series 4 cyl.), 4-236 (LD 4 cyl.), 4-248 (LF 4 cyl.), 4-248-2 (LG 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Install in Left, 2nd from rear. Point element UP or DOWN.
4-236 (4 cyl.) (Engines with larger core hole)
Part No. Watt Volt Diameter Type
Repl. Cord
3100027 600 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left side - 2nd from rear.
4-135 (GB Series 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100023 400 120 35mm Freeze Plug 3600006
3100108 400 120 35mm Freeze Plug - 12” Cord 3600036
Installation Information:
Install in Right Side (RS). Point element UP or DOWN.
4-154 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100010 400 120 30mm Freeze Plug 3600005
Installation Information:
Install in Left Side (LS). Point element UP or DOWN.
200 Series: 204.25 (GD 4 cyl.), 204.30 (GE 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100086 400 120 30mm Freeze Plug 3600004
Installation Information:
Install in Left Side (LS).
400 Series (4.41, T4.40), 4.0L
Part No. Watt Volt Diameter Type
Repl. Cord
3100045 600 120 1-1/2” Freeze Plug 3600007
Installation Information:
Right side, point element up.
4-203 (J Series 4 cyl.)
(Engines with no starter obstructions)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Freeze Plug 3600003
Installation Information:
Install in Left Side (LS). Point element up or down.
1004 (A Series 4 cyl.) (D Series 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100045 600 120 1-1/2" Freeze Plug 3600007
Installation Information:
Install in Right Rear (RR) or Right Front (RF). Point element 12 o'clock.
1104 (C Series 4 cyl.) (D Series)
Part No. Watt Volt Diameter Type
Repl. Cord
3500084 750 120 1-1/4" Freeze Plug 3600008
Installation Information:
Install in Right Rear (RR) or Right Front (RF). Point element 3 o'clock.
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62
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
PERKINS - continued
700 Series 704.30 (4A 4 cyl), 704.30T (4C 4 cyl.), 704.26 (4C 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100101 400 120 50mm Freeze Plug 3600006
Installation Information:
Install in back of head. Point element 4 o'clock.
N Series: 4-300 (4 cyl.), 4-318 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100093 400 120 3/4" NPT Freeze Plug 3600003
Installation Information:
Install in Left Side (LS).
T Series: 6-354 (6 cyl.), 6-354.4 (4 cyl.), 6-372 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100013 600 120 1-1/4" Freeze Plug 3600022
Installation Information:
Install in Right Rear (RR). Point element 12 o'clock.
6-354 (alternate), NA-120 (6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3500027 750 120 Plate Immersion 3600008
Installation Information:
Install in back of head.
1006 (Y Series 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100045 600 120 1-1/2" Freeze Plug 3600007
Installation Information:
Install in Right Rear (RR), or Right Front (RF). Point element 12 o'clock.
540 (8 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Immersion 3600001
Installation Information:
Install one heater in each side.
640 (Z Series 8 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
8605556 1500 120 1" NPT Immersion 3600008
Installation Information:
Install in Left Rear.
2006 and Newer, 1106D
Part No. Watt Volt Diameter Type
Repl. Cord
3500087 1000 120 1-1/4” Immersion 3600008
Installation Information:
Install in Right Rear.
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63
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
TOYOTA
5R (1.9L 4 cyl.), 2J (2.5L diesel)
Part No. Watt Volt Diameter Type
Repl. Cord
3100071 400 120 50mm Freeze Plug 3600006
Installation Information:
Install in Left Front (LF) or Left rear (LR). Point element 12 o'clock.
4Y (2.2L 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100019 400 120 35mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element 3 or 9 o'clock.
2F (4.2L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100071 400 120 50mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element 9 o'clock.
3F
Part No. Watt Volt Diameter Type
Repl. Cord
3100101 400 120 50mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element at 45º angle.
UD TRUCK
FD35T (3.5L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100012 600 120 30mm Freeze Plug 3600004
Installation Information:
Replaces 30mm freeze plug on Right front of engine. Install element 3 o'clock.
FE6 & FE6T (6.9L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
8602441 1000 120 40mm Freeze Plug 3600008
Installation Information:
Replaces 40mm freeze plug on Right side of engine - 2nd from rear. Install element 5 o'clock.
NE6 & NE6T (7.4L 6 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
8602492 1500 120 50mm Freeze Plug 3600008
Installation Information:
Replaces 50mm freeze plug on Left rear of engine.
FD46TA
Part No. Watt Volt Diameter Type
Repl. Cord
3100103 400 120 40mm Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR) (above fuel pump).
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
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64
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
UD TRUCK
TD42T
Part No. Watt Volt Diameter Type
Repl. Cord
3100090 600 120 35mm Immersion 3600006
Installation Information:
Install in Right center of oil cooler. Remove 3-hole plate.
VOLKSWAGEN
1588cc (049.6 & 068.5 4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100034 400 120 36.5mm Freeze Plug 3600016
Installation Information:
Install in Right Center (RC). Point element 6 o'clock.
VOLVO
TD60 & TD61 (334 CID), TD70 & TD71 (409 CID), TD73(427 CID),
TD100 & TD101, VE10 (586 CID), TD120, TD121, TD122, TD123 (732 CID)
Part No. Watt Volt Diameter Type
Repl. Cord
8600252 1000 120 44mm Immersion 3600008
8600287 1500 120 44mm Immersion 3600008
8600309 1500 240 44mm Immersion 8608377
Installation Information:
Replaces 44mm threaded plug on Left front of engine. Point element at 4 or 5 o’clock.
2002 & Newer VED-12
Part No. Watt Volt Diameter Type
Repl. Cord
3500090 1000 120 Plate Immersion 3600008
3500091 1500 120 Plate Immersion 3600008
Installation Information:
Mount below turbocharger at the Right center of engine.
VED-12( Engines manufactured prior to 2002)
Part No. Watt Volt Diameter Type
Repl. Cord
3500039 1000 120 Plate Immersion 3600008
8607702 1500 120 Plate Immersion 3600008
Installation Information:
Mount below turbocharger at the Right center of engine.
VE-D7
Part No. Watt Volt Diameter Type
Repl. Cord
3500041 1500 120 1-3/4"-18 Immersion 3600008
Installation Information:
Replace plug on Left rear of engine. Reuse existing seal. Point element at 1 o’clock.
D11 (10.8L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500099 1000 120 25mm Immersion 3600085
3500100 1500 120 25mm Immersion 3600085
3500101 1500 240 25mm Immersion 3600086
Installation Information :
Right rear
(Contact Volvo dealer for Replacement O’Ring P/N 975664).
ZEROSTART
Agricultural, Heavy Duty & Industrial Applications
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65
Lower Radiator Hose Heater information - page 84 • Circulation Heater information - pages 71-73
VOLVO - continued
D13 (12.8L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500102 1500 240 25mm Immersion 3600086
3500103 1500 120 25mm Immersion 3600085
3500104 1000 120 25mm Immersion 3600085
Installation Information :
Right front, in coolant pipe.
(Contact Volvo dealer for Replacement O’Ring P/N 975664).
D16 (16.1L)
Part No. Watt Volt Diameter Type
Repl. Cord
3500105 1500 120 62mm Immersion 3600085
3500106 1000 120 62mm Immersion 3600085
Installation Information :
Right front
YANMAR
3T72HLE (3 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Immersion 3600001
Installation Information:
Install in Left Front (LF).
3TN66, 3TN72 (3 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3500001 400 120 Plate Immersion 3600003
Installation Information:
Install in Right Rear (RR).
4TN82E & 4TNE98 (4 cyl.)
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Immersion 3600001
Installation Information:
Install in Left Center (LC).
YYDXL4.4 1 D4T
Part No. Watt Volt Diameter Type
Repl. Cord
3100003 400 120 1" NPT Freeze Plug 3600001
Installation Information:
Install in Left Center (LC).
ZETOR
All - except 278 (4.5L) & 417 (6.8L)
Part No. Watt Volt Diameter Type
Repl. Cord
3100065 600 120 1-3/4" Freeze Plug 3600006
Installation Information:
Install in Left Rear (LR). Point element UP.
NOTE: See next page (p. 66) for Universal Coolant Heater and Oil Pan Heater applications.
THREADED OIL PAN HEATERS (STAINLESS)
150 120 M22 x 1.5 7” (17.8cm) Water/Oil 3500047 Stainless Steel
150 120 M25 x 1.5 3-1/2" (8.9cm) Water/Oil 3500071 Stainless Steel
150 120 1/2" NPT 5" (12.7cm) Water/Oil 8609624 Stainless Steel
150 120 1/2" NPT 7-3/4" (19.5cm) Water/Oil 2201712 Stainless Steel
150 120 M22 x 1.5 3-1/2" (8.9cm) Water/Oil 8602859 8602794 Stainless Steel
150 120 1" NPT 5-5/8" (14.2cm) Oil 2200635 Stainless Steel
150 120 1" NPT 6" (15.2cm) Water/Oil 8609802 8609845 Stainless Steel
150 120 1" NPT 6-5/8" (16.6cm) Oil 2204274** Stainless Steel
150 240 1" NPT 6" (15.2cm) Water/Oil 8609837 Stainless Steel
150 120 1-1/16" - 12 STOR 5" (12.7cm) Water/Oil 3500006 Stainless Steel
150 120 1-5/16" 12 STOR 5" (12.7cm) Water/Oil 3500085 Stainless Steel
150 240 1-5/16" 12 STOR 5" (12.7cm) Water/Oil 3500086 Stainless Steel
150 120 M27 STOR 3-1/2" (8.9cm) Water/Oil 3500094 Stainless Steel
300 120 1/2" NPT 5" (12.7cm) Water/Oil 8609683 Stainless Steel
300 240 1/2" NPT 5" (12.7cm) Water/Oil 8609659 Stainless Steel
300 120 3/4" NPT 11-1/8" (28.2cm) Oil 2201968 Stainless Steel
300 120 M22 x 1.5 5-1/2" (13.9cm) Water/Oil 8602913 8602905 Stainless Steel
300 120 3/4" NPT 5-1/2" (13.9cm) Water/Oil 8603243 Stainless Steel
300 120 1" NPT 6" (15.2cm) Oil 2202662 Stainless Steel
300 120 1" NPT 6" (15.2cm) Water/Oil 8609861 8609853 Stainless Steel
300 120 1-5/16" STOR 5" (12.7cm) Water/Oil 3500079 Stainless Steel
300 240 1-5/16" STOR 5" (12.7cm) Water/Oil 3500078 Stainless Steel
300 120 M27 STOR 5-1/2" (13.9cm) Water/Oil 3500093 Stainless Steel
450 120 1/2" NPT 7-1/2" (19cm) Water/Oil 8609713 Stainless Steel
450 120 M27 STOR 7-1/4" (18.4cm) Water/Oil 3500049 Stainless Steel
1000 120 1" NPT 9-1/2" (24cm) Water/Oil 8609098 Stainless Steel
Oil Heaters:
Easy to spec: Not engine model specific!
10 watts of power per quart of oil
Keeps oil warm and free flowing for instant lubrication
Stainless steel low watt density heating elements for long life in oil and hydraulic fluid applications
Can be used in oil pans, transmissions, hydraulic systems, etc.
For oil heater selection, measure space and determine
threading at installation location.
Note: Not all oil pans are equipped with ports. Inspect oil pan carefully before ordering to determine available ports.
When no pre-threaded port exists, contact the engine manufacturer for proper installation procedure.
All 120V Immersion
heaters CSA approved
**Welding flange included. Designed for Caterpillar 3406 with BrakeSaver
1Element does not turn during installation.
ZEROSTART
ELEMENT WITHOUT WITH ELEMENT
WATTAGE VOLTAGE THREAD SIZE LENGTH FOR USE IN THERMOSTAT THERMOSTAT CONSTRUCTION
ACCESSORY: 8602824;
1/2” NPT Adapter Bushing. For use on
steel pans only. 1/2" NPT oil pan heaters
are supplied with weld or braze-in adapter.
See page 76-77 for replacement cordset information
THREADED COOLANT IMMERSION HEATERS (COPPER)
400 120 3/8" NPT 2-3/4" (6.9cm) Water 3500026 Copper
400 120 3/4" NPT 1" (2.5cm) Water 3100093 — Copper
400 120 1" NPT 1" (2.5cm) Water 3100003 Copper
600 120 3/4" NPT 1-3/8" (3.4cm) Water 8604967 — Copper
750 120 3/4" NPT 2-7/8" (7.1cm) Water 3500022 — Copper
1000 120 3/4" NPT 4" (10.1cm) Water 8602549
1
— Copper
1000 240 3/4" NPT 4" (10.1cm) Water 8602514
1
Copper
1000 240 3/4" NPT 4-1/2" (11.4cm) Water 8600988 — Copper
1000 120 1" NPT 4-1/4" (10.6cm) Water 8600090 — Copper
1000 240 1" NPT 4-1/4" (10.8cm) Water 8600120 — Copper
1000 120 3/4" NPT 3-3/8" (8.5cm) Water 3500032 — Copper
1000 120 3/4" NPT 3-7/8" (9.7 cm) Water 3500043 — Copper
1500 120 3/4" NPT 4-3/4" (12cm) Water 8602611
1
Copper
1500 240 3/4" NPT 4-3/4" (12cm) Water 8602573
1
— Copper
1500 120 3/4" NPT 5-1/4"(13.3cm) Water 8601011 — Copper
1500 240 3/4" NPT 5-1/4" (13.3cm) Water 8601054 — Copper
1500 120 1" NPT 5" (12.7cm) Water 8605556 — Copper
1500 240 1" NPT 5" (12.7cm) Water 8600260 — Copper
1500 120 1" NPT 3-3/4" (9.5cm) Water 3500013 — Copper
1500 240 1" NPT 3-3/4" (9.5cm) Water 3500031 — Copper
ZEROSTART
ELEMENT WITHOUT WITH ELEMENT
WATTAGE VOLTAGE THREAD SIZE LENGTH FOR USE IN THERMOSTAT THERMOSTAT CONSTRUCTION
Note: To prevent potential damage to heater and fluid, oil pan heaters
should only be used to keep warm oil warm. Do not use with cold oil.
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67
CAB & CARGO HEATERS
Ideal as a secondary heat source in trucks, station wagons, sleeper cabs, etc.
2-speed reversible fan motors
14-gauge construction - (models 200 and 300)
20-gauge construction (models 100, 400, and 500)
Installation kit included
Custom fabrication available - contact Customer Service for more information
Model 100
(150 CFM Max)
Model 200
(7000202, 7000205,
7000208)
(250 CFM Max)
Model 300
(7000302, 7000305,
7000308, 7000311)
(325 CFM Max)
Model 400
(130 CFM Max)
Model 500
(7000502, 7000504,
7000506, 7000508)
(150 CFM Max)
ZEROSTART
CAPACITY AIRFLOW CURRENT OUTLET OUTLET WT.
PART NO. VOLT (BTU/HR) (CFM) (AMPS) DIMENSIONS (H X W X D) DIAMETER DIRECTION (LBS)
7000101 12 17,500 150 3.9 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 5/8" (16mm) Rear Top 10.0
7000102 12 17,500 150 3.9 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 3/4" (19mm) Rear Top 10.0
7000103 24 17,500 150 2.0 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 5/8" (16mm) Rear Top 10.0
7000104 24 17,500 150 2.0 7.5 x 8.6 x 7.7" (191 x 219 x 196mm) 3/4" (19mm) Rear Top 10.0
MODEL 200
7000201 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Rear left 26.5
7000202 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Left *26.5
7000203 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Right 26.5
7000205 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 3/4" (19mm) Left *26.5
7000206 12 30,000 250 9.4 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 3/4" (19mm) Right 26.5
7000207 24 30,000 250 4.7 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Rear Left 26.5
7000208 24 30,000 250 4.7 9.3 x 11.5 x 10.6" (237 x 292 x 270mm) 5/8" (16mm) Left *26.5
MODEL 300
7000301 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Rear Left 28.3
7000302 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Left *28.3
7000303 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Right 28.3
7000305 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 3/4" (19mm) Left *28.3
7000306 12 40,000 325 8.9 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 3/4" (19mm) Right 28.3
7000308 24 40,000 325 4.5 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Left *28.3
7000309 24 40,000 325 4.5 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 5/8" (16mm) Right 28.3
7000311 24 40,000 325 4.5 7.7 x 17.4 x 9.4" (196 x 442 x 239mm) 3/4" (19mm) Left *28.3
MODEL 400
7000401 12 13,500 130 4.3 3.1 x 13.0 x 9.0" (79 x 331 x 229mm) 5/8" (16mm) Bottom 10.4
7000403 24 13,500 130 2.2 3.1 x 13.0 x 9.0" (79 x 331 x 229mm) 5/8" (16mm) Bottom 10.4
MODEL 500
7000501 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Bottom Rt. 7.4
7000502 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Rear Right *7.4
7000503 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 3/4" (19mm) Bottom Rt. 7.4
7000504 12 17,500 150 4.4 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 3/4" (19mm) Rear Right *7.4
7000505 24 17,500 150 2.2 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Bottom Rt. 7.4
7000506 24 17,500 150 2.2 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 5/8" (16mm) Rear Right *7.4
7000508 24 17,500 150 2.2 7.6 x 8.5 x 4.3" (193 x 216 x 109mm) 3/4" (19mm) Rear Right *7.4
*Outlet direction featured in photo.
INSTALLATION KIT
7100001 —— Installation Kit
(includes on/off switch, electrical terminals)
FAN BLADES & DEFROSTER FAN
7100002 100, 300, 400, 500 7" (17.6cm) Fan Blade
7100003 200 8" (20.1cm) Fan Blade
7100025 Model 7009001 6” (15.5cm) Fan Blade
7602855 12 Volt - Defroster Fan - 2 Speed
7602891 24 Volt - Defroster Fan - 2 Speed
7670036 Replacement 2-Speed Switch
7675755 Replacement Front Fan Guard
7675771 Replacement Rear Fan Guard
MOTORS
7100004 100, 300, 400, 500, and 7009001 12-Volt Motor (short)
7100005 200 12-Volt Motor (long)
7100006 100, 300, 400, 500 24-Volt Motor (short)
7100007 200 24-Volt Motor (long)
Note: 12/24 Volt Motor SHORT — Shaft Size .3122 x 1.44”
Note: 12/24 Volt Motor LONG — Shaft Size .3122” x 1.88”
HEAT EXCHANGERS
7100022 Model 100 Heat Exchanger (3/4" R top)
7100023 Model 100 Heat Exchanger (5/8" R top)
7100012 Model 200 Heat Exchanger (3/4" side)
7100013 Model 200 Heat Exchanger (5/8" side)
7100014 Model 200 Heat Exchanger (3/4" rear)
7100015 Model 200 Heat Exchanger (5/8" rear)
7100016 Model 300 Heat Exchanger (3/4" side)
7100017 Model 300 Heat Exchanger (5/8" side)
7100020 Model 400 Heat Exchanger (3/4" bottom)
7100021 Model 400 Heat Exchanger (5/8" bottom)
7100008 Model 500 Heat Exchanger (3/4" bottom)
7100009 Model 500 Heat Exchanger (3/4" rear)
7100010 Model 500 Heat Exchanger (5/8" bottom)
7100011 Model 500 Heat Exchanger (5/8" rear)
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
CAB & CARGO HEATERS
PART NO. SAME AS: FOR USE IN MODEL NO.S DESCRIPTION
Cab & Cargo Heater Replacement Parts
68
Ask for the Cab Power®
brand when spec’ing
your truck with an idle
reduction system.
Reduce Idling
Increase Cab Comfort & Convenience
PART #: 8500633 - BASIC KIT
Surface Mount
Receptacle Load Center
Weatherproof
Housing
Interior Wire
Harness
Exterior Wire
Harness
Now available with a battery inverter.
See Cab Power Plus on following page.
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69
THE CAB POWER®SYSTEM is a series of pre-wired, modular components for cabs and sleepers of
over-the-road trucks and service vehicles. The system allows for “living room” electrical convenience
without the need to keep the truck engine idling by distributing power from APU’s, inverters and land
based electrical grids (Shore Power).
Features and Benefits:
• Accommodates standard household appliances and office
equipment.
• Eliminates engine idling for electrical power generation reducing
air and noise pollution.
• Idling reduction results in fuel cost savings and less engine wear.
• Quick and simple installation (less than two hours).
• Adaptable, modular design features quick connect wires, and
unique mounting system.
• Easy to customize to all truck makes. Harnesses can be routed to
fit all interior cab configurations.
• System components are weatherproof, durable, and resistant to
adverse over-the-road trucking conditions.
• Can be factory installed or added as an aftermarket
enhancement..
PART NO. DESCRIPTION
CAB POWER ACCESSORIES
8500634 Surface Mount Outlet/Receptacle
8500635 Flush Mount Outlet/Receptacle
8500637 Weatherproof Housing w/Cab Power Insignia
8500640 85” Exterior Wire Harness (to housing)
8500641 54” Interior Wire Harness (to outlet)
8500638 96” Interior Wire Harness (to outlet)
8500639 163” Interior Wire Harness (to outlet)
8606048 Mounting Bracket For Weatherproof Housing
8500642 Inverter Outlet Extension Cord, 54”
8500643 Inverter Outlet Extension Cord, 96”
8500644 Inverter Outlet Extension Cord, 163”
8500647
Inverter, Panel-Mount Connector Kit (AC-in + AC-out)
* NOTE: Load center not available individually.
Long-haul Trucking Convenience Products
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70
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71
HIGH WATTAGE heavy duty engine pre-heater for use on industrial applications.
Our most powerful engine heater!
All Circulation Heaters feature:
Low Watt-Density (replaceable) heating elements
(60-105 w/inch2) for long life
205°F (96°C) overheat thermostat
NRTL/C approval (complies with UL/CSA)
Thermally isolated regulating thermostat (models with t-stat)
Four-bolt flange for easy element replacement
14 gauge SJOW cord (16 in. length - 40.6cm)
is abrasion, oil, and grease resistant
Nylon check valve
Premium grade tin-plated phosphor bronze blade connections
1 inch NPT inlet and outlet
1/4 inch NPT drain
3° tapered, permanent-mold aluminum housing
High capacity circulation heater w/indicator light available on page 78
3300001 3300011 3300021 3300031 1500 120 12.5 (A)
3300002 3300012 3300022 3300032 2000 120 16.7 (C)
3300005 3300015 3300025 3300035 2250 120 18.8 (C)
———2250 240 9.4 (B)
3300007 ——3300037 2500 240 10.4 (B)
— 3300018 ——3000 240 12.5 (B)
—— —3300039 3500 240 14.6 (B)
——3300030 4000 240 16.6 3300060 (D)
High-Capacity Circulation Heaters - Complete kits, Ready to install
Furnished with cord & molded plug (4000w Model features detachable plug)
Model With Thermostat Shown
(A) Furnished with standard 120V male plug.
(B) Furnished with standard 240V male plug.
(C) Furnished with high-current 120V male plug. 20 Amp electrical service required.
(D) Plug not attached. High-current 240V detachable male plug is provided. 20 Amp electrical service required.
125 Volt
15 Amp
240 Volt
15 Amp
125 Volt
20 Amp
Standard
Plug
Weatherproof
Plug
NOTE: All circulation heaters on pages 71-73 are equipped with
different male plugs depending on the wattage and voltage
requirements of the heater. This diagram shows the plug
configuration for the three wattage/voltage combinations that are
used. Vehicles with heater hose connected to radiator cannot use
circulation type heaters.
A Note About Extension Cord Selection and Usage:
When using an extension cord with one or more heating devices, it is
important that the TOTAL current draw of all devices not exceed the capacity
of the extension cord or the AC circuit. Use only 3-wire GROUNDED
extension cords. Ground Fault Interrupter (GFI) service is also recommended.
See page 88 for more information on proper cord length and gauge.
240 Volt
20 Amp
Mounting space requirements (including thermostat):
27.5" (69.8cm) length x 3" (7.6cm) width x 6.5" (16.5cm) height.
ZEROSTART
HIGH HEATER HEATER HEATER
WATTAGE WITH WITH WITH
BASIC THERMOSTAT THERMOSTAT THERMOSTAT REPLACEMENT PLUG
HEATER RANGE A RANGE B RANGE C WATTS VOLTS AMPS ELEMENT CONFIGURATION
REPLACEABLE
THERMOSTATS THERMOSTAT RANGES
3300094 Range A: 80ºF ON - 100ºF OFF
(27°C ON - 38°C OFF)
3300095 Range B: 100ºF ON - 120ºF OFF
(38°C ON - 49°C OFF)
3300096 Range C: 120ºF ON - 140ºF OFF
(49°C ON - 60°C OFF)
CIRCULATION HEATERS
PLUG
CONFIGURATIONS (A) (B) (C) (D)
Regulating
Thermostat
Location
Overheat
Thermostat
Location
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
BASIC HEATERSfor custom installations
Heaters not furnished with regulating thermostat. Power cord is unfinished (not supplied with plug).
Mounting space requirements:
22.5 in. (57.1cm) length x 3 in. (7.6cm) width x 4.5 in. (11.4cm) height.
Series 41 Heaters & Replacement Parts
HEATER WATTAGE VOLTAGE ELEMENT THERMOSTAT
2204010 750 120 2204061 2204266
2204029 1000 120 2204088 2204266
2204037 1500 120 2204096 2204266
3300091 2000 120 3300093 2204266
* 1000 240 — 2204266
* 1500 240 2204126 2204266
* Replacement element and thermostat only.
Thermostatically protected: opens at 190°F (88°C), closes at 151°F (66°C)
Vertical installation only
Heavy Duty 3-wire 5 ft. (1.52m) attached cord, 2000W heater has 22” attached cord.
5/8" inlet and outlet
Dimensions: 2-3/4" x 8-1/2" (7cm x 21.6cm)
Replaceable element and thermostat
Industrial Tank Heater - Series 41
72
CIRCULATION HEATERS
Overheat
Thermostat
Location
CIRCULATION HEATERS
Series 8000 Tank/Circulation Engine Heaters
Cylindrical design of heater and universal mounting strap allow for convenient, new or retrofit applications.
Integral check valve supports extensive range of plumbing configurations.
New top-side location of power cord connection provides damage protection from road debris and chemicals.
Rugged diecast aluminum construction is corrosion and impact resistant.
New detachable power cord enhances ease of installation.
Copper heating element provides excellent heat transfer.
Temperature sensing thermostat provides overheat protection.
3308001 750 120 5/8”
3308002 1000 120 5/8”
3308003 1500 120 5/8”
NOTE: Use Series 41 Heater for 2000 Watt Applications.
Replacement Cord - Part No. 3309001 - 18”
Part No. 3309002 - 60”
PART NO. WATTS VOLTAGE HOSE CONNECTION
DIAMETER
Light-duty, off road, industrial and agricultural applications.
Optional Thermostat
(for use with basic heater only)
Complete Unit Shown
PART NO. OPERATING RANGE
3300061 80°F ON - 100°F OFF
(27°C ON - 38°C OFF)
3300062 100°F ON - 120°F OFF
(38°C ON - 49°C OFF)
3300063 120°F ON - 140°F OFF
(49°C ON - 60°C OFF)
BASIC REPLACEMENT
HEATER WATTAGE VOLTAGE AMPS ELEMENT
3300041 1500 120 12.5 3300051
3300042 2000 120 16.7 3300052
3300045 2250 120 18.8 3300055
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73
INDUSTRIAL TANK/CIRCULATION ENGINE HEATER offers dependable engine starts in all temperatures.
By circulating warmed coolant through an engine, it assures a quick start, reduces time to reach
operating speed and enhances immediate full-load acceptance.
Rugged diecast aluminum construction is corrosion and impact resistant
Low watt density copper heating element provides optimum performance
Temperature sensing thermostat provides overheat protection. Regulating
thermostats included in three heat ranges
Temperature and oil resistant, permanently connected 5 ft. (1.52m) power
cord with strain relief is flame retardant
Water resistant terminal end cap protects against harsh chemicals
Unique mounting system protects against road vibration
Lead-free heater utilizes recyclable aluminum, plastic and copper to help
protect the environment
PLUG CONFIGURATIONS
125 Volt
15 Amp
250 Volt
15 Amp
125 Volt
20 Amp
AB C
3305004 2250 Yes (C) 120 18.8* 3/4" Large Body
NOTE: 3305004 does not include regulating thermostat
DDiimmeennssiioonnss
3/4" (19mm)
4.9" (124mm)
6.7" (170mm)
7.8" (198mm)
1500/2250 watt models
For additional product information, refer to
Circulation Data Sheet #LIT0311196.
ZEROSTART
REGULATING THERMOSTAT RANGE
ON/OFF ON/OFF ON/OFF MALE INLET/OUTLET
60°/80°F 80°/100°F 100°/120°F PLUG VOLTS AMPS SIZE
(10°/27°C) (27°/38°C) (38°/49°C)
ZEROSTART
PART MALE INLET/OUTLET TANK
NUMBER WATTAGE PLUG VOLTS AMPS SIZE SIZE
Heavy Duty/Industrial Series, Small Body Tank - 750 Watt
3305028 3305032 3305036 Yes (A) 120 6.3 5/8"
— 3305034 No 240 3.1 5/8"
Heavy Duty/Industrial Series, Small Body Tank - 1000 Watt
3305040 3305044 3305048 Yes (A) 120 8.3 5/8"
Heavy Duty/Industrial Series, Large Body Tank - 1500 Watt
3305052 3305056 3305060 Yes (A) 120 12.5 3/4"
3305058 3305062 No 240 6.3 3/4"
Heavy Duty/Industrial Series, Large Body Tank - 2250 Watt
3305064 3305068 3305072 No 120 18.8 3/4"
— 3305070 No 240 9.4 3/4"
CIRCULATION HEATERS
Heavy-Duty Industrial Series Heaters
Part #3300090
5/8" (15.8 mm) x 3/4" (19mm)
Plastic "Y" fitting
The small size of some engine compartments, especially vehicles with transverse engines, may make circulation heater installation
difficult even though it may be listed as a heating option. The following accessories are available for use with circulation heaters:
Part #3300086
1/4" NPT (6mm)
"A" Adapter to
5/8" (15.8mm) hose
Part #3300085
5/8" (15.8mm) x 3/4” (19mm)
Metal “T” fitting
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74
BATTERY HEATERS
Two types of battery heaters boost battery power as much as 75%
2800055 28" (71cm) 50 Series 26, 26R, 70
2800063 36" (91.5cm) 80 Series 24, 24F, 27, 27F, 74
2800071 72" (183 cm) 160 Truck batteries. Series-parallel systems.
Blanket Style Battery Heaters
• 120 Volt AC operation
• Blanket style heater warms battery core to 60° - 70° above ambient temperature for quick starts
• Thinsulatethermal insulation helps maintain battery temperature in warm or cold weather
• Complete with 30 inch (76cm) grounded cord
• All battery blanket heaters are 5 in. (12.7cm) tall, 1/2 in. (1.1cm) thick
Battery Box Heater
• 200 Watt - 120 Volt AC or 240 Volt AC model available
• Preset thermostat maintains 80°F (27°C) battery warmth for quick starts
• Complete with 8 ft. (2.4m) grounded cord
• Dimensions: 9" (22.8cm) Length x 6" (15.1cm) Width x 3/4" (1.8cm) Height
Note: This product not available in Canada
(CSA approved model not available)
™Thinsulate is a registered trademark of 3M corporation.
CAUTION: Battery heaters are not recommended for nickel cadmium batteries.
Part No. 8500320 (120V)
Part No. 8500339 (240V)
At 20°below zero, your battery (with less than half the
normal available power) must start an engine that
requires 350% more starting power.
PART NO. LENGTH WATTAGE BATTERY SIZE
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75
Most “860” & "350" series heaters will use the
following standard replacement cordsets: Most
120 Volt heaters ship with cord #3600008.
Most 240 Volt heaters ship with #8608377.
PART NO. DESCRIPTION VOLTAGE LENGTH GA.
3600008 Heavy duty replacement cord 120 6 ft. (1.8m) 16
8608377 Heavy duty replacement cord 240 6 ft. (1.8m) 16
3600048 Hi-temp silicone repl. cord 120 6 ft. (1.8m) 16
3600015 Heavy duty replacement cord 120 5 ft. (1.5m) 16
3600024 Heavy duty replacement cord 120 1 ft. (30.1cm) 16
3600085 Hi-temp replacement cord - Volvo 120 6 ft. (1.8m) 14
3600086 Hi-temp replacement cord - Volvo 240 6 ft. (1.8m) 14
Heavy-Duty Immersion Heater Replacement Cordsets
Also see “Y-Cord” thermostat kits - page 77
Accessories
CORDSETS & ACCESSORIES
Fig A Fig CFig B Fig D
(For Aluminum
& Brass Heaters)
Fig E
(For Steel Heaters)
FIG PART NO. LENGTH DESCRIPTION
A 3600001 5 ft. (1.52m) Silicone cord w/right angle connector
A 3600002 5 ft. (1.52m) Radiant heater replacement cord
C 3600003 5 ft. (1.52m) Silicone cord with straight connector
H 3600004 5 ft. (1.52m) Silicone cord with right angle connector (brass and aluminum heaters)
D 3600005 5 ft. (1.52m) Silicone cord with straight connector
E 3600006 5 ft. (1.52m) Silicone cord with 90° connector (steel heaters)
F 3600007 5 ft. (1.52m) Reverse freeze plug cord
B 3600010 7.5 ft. (2.29m) Silicone cord
G 3600016 6 ft. (1.83m) Silicone cord with 90° connector
B 3600019 3 ft. (.9 m) Replacement cord
E 3600021 94 in. (2.4m) Silicone cord with 90° connector
E 3600036 1 ft. (30.3cm) Replacement cordset with silicone connectors (steel heaters)
H 3600022 1 ft. (30.3cm) Replacement cordset with silicone connector (brass and aluminum heaters)
A 3600023 1 ft. (30.3cm) Replacement cordset with silicone connector (brass and aluminum heaters)
I 3600080 5 ft. (1.52m) Pyroil Replacement Cordset with silicone connector (use with all Pyroil Freeze plug heaters)
J 3600082 5 ft. (1.52m) GM Replacement Cordset with thermostat
J 3600083 5 ft. (1.52m) GM Replacement Cordset with silicone connector (No t-stat)
Fig F Fig G
If you cannot locate a replacement freeze plug cordset part number from the application section of this publication,
try matching the old cordset to the photos below to identify the correct replacement cordset.
Freeze Plug Replacement Cordsets
Fig H Fig I
PPaarrtt NNoo.. 33660000001122 -- Plug Protector
Prevents freeze up - keeps moisture out
Keeps plug contacts clean for optimum power and safety
PPaarrtt NNoo.. 33660000004400
3-Way Connector
Use multiple cold weather products with one common cord
14 gauge 3-wire grounded cord
Cord length: 23 in. (59cm)
Note: This product not available in Canada
(CSA approved model not available)
PPaarrtt NNoo.. 33660000004455 -- Cord Holder
Narrow plug provides
easy installation in
tight grille areas
PPaarrtt NNoo.. 33660000001188
Low-profile, 2 piece, Through-The-Grille Cordset
Avoid ugly plugs hanging from the grille
Prevents plug from being visible
Fits all vehicles
1500 Watt rating - 120 Volt AC
Required for routing through narrow grille openings
(1/3" x 1" [7, 62mm x 25, 4mm) minimum clearance)
Cord length: 6 ft. (1.8m)
Fig J
NOTE: 3600082 must be used in all 2006 and newer GM passenger cars to avoid a Check Engine Light.
CORDSETS & ACCESSORIES
Weatherproof Cordsets & Accessories
A 3600046 Weatherproof Cordset with frost plug connector 120 6 ft. (1.8m) 18
B 8605688 Weatherproof Field-wired receptacle—chrome plated 120 ——4-hole square
C 8605505 Weatherproof Field-wired receptacle—zinc plated 120 ——3-hole round
D 8605645 Replacement rubber boot for WP receptacle ———
E 8605254 Replacement male plug for WP receptacle kit 120 ——
F 8606005 WP Silicone Cordset & chrome plated receptacle 120 6 ft. (1.8m) 16 4-hole square
F 8606013 WP Silicone Cordset & chrome plated receptacle 120 10 ft. (3.1m) 16 4-hole square
G 8606048 Mounting bracket—chrome plated ———2 & 4 hole square
H 8606080 Receptacle only—chrome plated ———4-hole square
N 3600088 Receptacle only—black ———4-hole square
I 3600028 Weatherproof Cordset with Receptacle 120 8 ft. (2.4m) 16 2-hole square
I 3600014 Weatherproof Cordset with Receptacle 120 12 ft. (3.6m) 16 2-hole square
J 8608652 Weatherproof Cordset with Silicone connector 120 7 ft. (2.2m) 14
J 8605122 Weatherproof Cordset with Silicone connector 240* 7 ft. (2.2m) 14
J 8608814 Weatherproof Cordset with Silicone connector 120 10 ft. (3.1m) 14
J 8608849 Weatherproof Cordset with Silicone connector 120 5.5 ft. (1.7m) 14
J 8608857 Weatherproof Cordset with Silicone connector 120 12 ft. (3.6m) 14
J 8608865 Weatherproof Cordset with Silicone connector 120 14 ft. (4.3m) 14
K 8602891 Weatherproof Cordset & zinc-plated receptacle 120 6 ft. (1.8m) 16 3-hole round
K 8602921 Weatherproof Cordset & zinc-plated receptacle 240* 6 ft. (1.8m) 16 3-hole round
K 8602948 Weatherproof Cordset & zinc-plated receptacle 120 10 ft. (3m) 16 3-hole round
L 3600041 3-way connector w/chrome plated receptacle (not CSA approved) 120 5 ft. (1.5m) 14 4-hole square
8608032 Square receptacle 2-hole w/gasket
8605149 Square receptacle only 2-hole w/o gasket
3600056 Round receptacle 3-hole w/gasket
C 8605513 Weatherproof field-wired receptacle - zinc plated 240* 3-hole round
M 8606056 Mounting bracket 3-hole round
Fig A Fig B Fig C Fig F Fig G
Fig H Fig I Fig J Fig K
Fig D Fig E
Weatherproof Receptacles
One-piece molded cordset with labor-saving QuickConnect™ receptacles
Molded connector end snaps into receptacle housing, screws into heater -
forming a positive weatherproof seal at both ends
Round and square weatherproof housings available
Receptacle enhances vehicle appearance - eliminating messy cords
Field-wired model allows for custom installations
Most models CSA approved except 3600041
Housing dimensions: 2.5" (6.2cm) x 2.5" (6.2cm), mounting hole
required: 1-5/8" (4.1cm)
Fig L
Also see page 78 for NEW indicator light weatherproof cordset system.
ZEROSTART
CORD WIRE RECEPTACLE
FIG PART NO. DESCRIPTION VOLTAGE LENGTH GAUGE SPECIFICATIONS
Fig M
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76
Fig N
240V/15A
*
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CORDSETS & ACCESSORIES
FIG PART NO. DESCRIPTION VOLTS LENGTH GA. CHARACTERISTICS
C 3600064 Series Weatherproof Y-Cord 120 6/6 ft. (1.8m) 16 Two 6 ft. (1.8m) lengths — Flat Wire
C 3600089 Series Weatherproof Y-Cord 120 8.5 ft. (2.6m) / 14 ft. (4.3m) 14 One 8.5 ft. (2.6m) & one 14 ft. (4.3m) lengths
F 3600065 Series Y-Cord (standard plug) 120 6/6 ft. (1.8m) 16 Two 6 ft. (1.8m) lengths
G 3600081 #8 STOR thermostat only 40°F ON/55°F OFF
A 3600057 1/2” NPT thermostat only 100°F ON/120°F OFF
A 3600058 1/2” NPT thermostat only 55°F ON/75°F OFF
A 3600066 3/4” NPT thermostat Only 40°F ON/55°F OFF
A 3600068 1/2” NPT thermostat Only 40°F ON/55°F OFF
A 3600073 M22 x 1.5 thermostat only 40°F ON/55°F OFF
E 8604037 Series Y-Cord with thermostat 240 6/6 ft. (1.8m) 16 100°F ON/120°F OFF
3600087 M27 thermostat only 40° ON/55°F OFF
E 3600054 Series Y-Cord with thermostat 120 6 ft. (1.6m) / 6 ft. (1.6m) 16
Fig A Fig B Fig C
Fig D
Series Y-Cords & Thermostats - See page 80 for engine applications chart
Use SERIES Y-cords with one thermostat and one heater.
FIG PART NO. DESCRIPTION VOLTS LENGTH GA. CHARACTERISTICS
B 8607311 Weatherproof Y-Cord Parallel 120 7/9 ft. 14 Includes 4-hole receptacle
C 8607990 Weatherproof Y-Cord Parallel 120 7/7 ft. 14 Two 7' (2.1m) lengths
C 8608059 Weatherproof Y-Cord Parallel 120 7/10 ft. 14 One 7' (2.1m) One 10' (3m)
C 8608423 Weatherproof Y-Cord Parallel 120 14/14 ft. 14 Two 14' (4.3m) lengths
D 8608768 Weatherproof Y-Cord Parallel with AC outlet 120 1/7 ft. 14 One 12" (30cm) (AC) One 7'
D 8608792 Weatherproof Y-Cord Parallel with AC outlet 120 1/10 ft. 14 One 12" (30cm) (AC) One 10'
3600094 Weatherproof W-Cord Parallel
Parallel Weatherproof “Y” Cord Assemblies (for use with weatherproof housing)
Use PARALLEL Y-cords with two heaters.
Thermostatically Controlled Engine Immersion Heater Systems
Saves money by reducing engine heater operating hours
For new installations or replacement use
For more economy use lower thermostat temperature settings
Fig E
Now offering more thermostat models for increased application coverage.
Fig G
Fig F
Lower LED light illuminating (red)
indicates current flowing through
heater (heater operating)
Upper LED light illuminating (red)
indicates the presence of
AC voltage, providing instant
visual proof of connections
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CORDSETS & ACCESSORIES
ENGINE IMMERSION HEATER LED INDICATOR LIGHT SYSTEM
Standard Kit
(Includes weatherproof housing and cord)
PART NO. CORD LENGTH
3600049 6 ft. (1830mm)
3600051 12 ft. (3660mm)
Weatherproof Series Y-Cord for Thermostat Option
PART NO. CORD LENGTH
3600079 Weatherproof Series Y-Cord Only, 72”x72
3600090 Weatherproof Series Y-Cord Only, 55”x110”
3600091 Weatherproof Series Y-Cord Only, 100”x168”
3600097 Weatherproof Series Y-Cord Only, 168”x168”
PART NO. DESCRIPTION
3600098 Single Indicator Light (Harness Only)
(7.8 ft / 2.4m)
3600099 Single Indicator Light (Harness)
with Weatherproof Housing
(7.8 ft / 2.4m)
78
Indicator Light Kit
PART NO. DESCRIPTION
3600061 Dual Heater Sensing Indicator Light Kit
84” x 120”, 120V, Parrallel Y-Cord
Indicator lights visible up to 150 ft. (50m)!
120 Volt - 15 Amp rating
Minimum wattage required is 150W
Chrome plated, four-hole mount square flanged
weatherproof receptacle with gasket
Mounting plate dimensions: 3.56"
(90mm) (W) x 2.56" (65mm) (H)
Also see page 76 for standard weatherproof cordsets and accessories.
Specially designed wire harness with two-light system
allows operators or fleet personnel to quickly determine
both power availability and heater operation.
Indicator Replacement Parts
PART NO. DESCRIPTION
3600060 Chrome Replacement Indicator Light
Plate, 120V
3600077 Black Replacement Indicator Light Plate
3600062 Indicator Light System Cord, 6 ft.
3600078 Indicator Light System Cord, 12 ft.
3600067 Replacement LED Light
8606080 Receptacle only, chrome plated (4-hole)
See page 79 for Indicator Light information
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INTEGRATED INDICATOR LIGHT
DON’T GET LEFT OUT IN THE COLD
Eliminate no starts with an Integrated Indicator Light
for your Engine Block Heater
Confirm engine block heater operation at a glance and ensure
cold weather starts with Phillips & Temro’s Integrated Indicator Light.
When the bright red LED light is on, it indicates that:
Utility power is functional
Your block heater is operating
Part No. 3600098, 3600099
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Heavy Duty Model
Part No. 8208751
TEMPERATURE RISE
INLET OUTLET FUEL TEMP
FUEL TEMP. FUEL FLOW RATE
°F/°C 2-1/2 GPM 1-1/2 GPM 1/2 GPM
-30/-34 +32/0 +38/3 +52/11
-10/-23 +39/4 +45/7 +55/13
+10/-12 +47/8 +53/12 +59/15
+30/-1 +60/16 +62/17 +67/19
+50/10 +71/22 +74/23 +77/25
+70/21 +85/29 +87/31 +88/31
10"
5.8"
FUEL PORTS
4.13"
3"
Transfers heat from engine coolant to the fuel just before the fuel filter for maximum efficiency
Eliminates clogged fuel filters when temperatures are below 10°F (-12°C)
Exclusive stainless steel construction with no internal welds prevents coolant from leaking into fuel
Minimal pressure drop
Can be used as a heat exchanger in some hydraulic applications
Port size: 1/2 - 14 NPT (Heavy-Duty)
COOLANT PORT
(each end)
Lower operating costs by using #2 fuel all year
Based on a 140°F (60°C) coolant temperature.
Specifications
Pressure Drop ..................................................less than 0.05 psi
Maximum operating pressure ............................................75 psi
Maximum operating temperature ..........................350°F (177°C)
Test pressure ..................................................................100 psi
Weight (without bracket) ..........................................2 lbs. (907g)
DIESEL FUEL HEATERS
CATERPILLAR
3406E 3600066 3/4” NPT
C9 3600081 #8 STOR
C11 & C13 3600081 #8 STOR
C15 & C16 3600081 #8 STOR
CUMMINS
ISB 3600066 3/4” NPT
ISC 3600066 3/4” NPT
ISM 3600068 1/2” NPT
ISX 3600087 M27
DETROIT DIESEL
Series-60 3600066 3/4” NPT
DD15 3600087 M27
INTERNATIONAL
DT-466 (Non-EGR 1998-2005) 3600068 1/2” NPT
DT 5 & 7 3600087 M27
DT 11 & 13 3600087 M27
MACK
E-Tech 3600068 1/2” NPT
PACCAR
PX-6 3600066 3/4” NPT
PX-8 3600066 3/4” NPT
ENGINE PART NO. DESCRIPTION
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81
DIESEL STARTING FLUID SYSTEMS
E-Z Stock, E-Z Mount Electrical Kit (12 Volt) - Part No. 8203237
One part number covers most class 7 and 8 vehicles. Kit includes: 3 atomizers (8202966, 8202974, 8202982),
switch, valve fitting, 48" nylon tube, dash decal, 16 gauge wire, valve & mounting brackets, surface-mount
thermostat. Starting fluid cylinder NOT included.
Note: To change to 24V system - you need to purchase 8204020 Bracket/Valve assembly. All other components
are compatable.
E-Z Mount Electrical Kit (12/24 Volt) (See page 79 for applications)
Replace existing systems, or custom design your own. Kit includes: Valve & mounting bracket, switch, valve fitting,
dash decal, 48" nylon tubing. Atomizer not included - see page 82.
Standard Electrical Kit (12/24 Volt) (See page 81 for applications)
Direct replacement for some factory installed systems. Kit includes: Valve, switch, cylinder clamp, valve fitting,
dash decal, 48" nylon tubing. Atomizer not included - see page 82.
Mechanical Kit (See page 81 for applications)
A simple, economical way to add ether injection. Kit includes: Valve, cylinder clamp, 84" control cable, valve fitting,
dash decal, 48" nylon tubing. Atomizer not included - see page 82.
Mini E-Z Mount Electrical Kit (12 Volt) - Part No. 8200001
Provides the benefits of our full-size measured shot system in a compact design—for use with 250-500 CID
applications. Includes: Mini valve with mounting bracket, pushbutton switch, valve fitting, 48" nylon tubing,
dash decal. See page 79 for applications. Atomizer not included - see page 82 for information.
Pre-heats combustion chamber in diesel engines for quick starts
Measured/metered shot system limits the amount of starting fluid that can enter an engine
provides for optimum starting with less chance of waste or engine damage
Convenient, one person operation
Economical—about 16#per start
High pressure replacement cylinders meet D.O.T. standards
Available in 12 and 24 volt electrical and mechanically operated models
Uses standard 1 inch cylinders
Aerosol Starting Fluid Valve (12 Volt) Part No. 5801001
Continuous flow system for replacement of industrial and agricultural applications. Uses standard 7.5 - 8.5 oz.
spray can (not included). Leak-proof seal and easy one-hand installation of starting fluid can simplify use.
Kit includes ether valve and elbow connection.
NOTE: Diesel Starting Fluid Systems are NOT for use with engines equipped with glow plug or flame thrower systems,
or engines equipped with intake air heater.
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82
GENERAL APPLICATIONS (SPECIFIC ENGINES LISTED BELOW)
EZ-MOUNT ELECTRICAL STANDARD ELECTRICAL MECHANICAL
Engine Size Shot Size 12V 24V 12V 24V
Under 250 CID (4L) 1.5 cc 8204136 N/A 8204179 N/A N/A
250-500 CID (4-8L) 3 cc 8203938 8203946 8200106 8200165 8200211
450-950 CID (8-15.5L) 6 cc 8203954 8203962 8200157 8200238 8200270
Over 900 CID (14-7L) 12 cc 8203970 8203989 N/A 8200602 8200432
REPLACEMENT PARTS
EZ-MOUNT ELECTRICAL STANDARD ELECTRICAL MECHANICAL
Engine Size Description 12 V 24 V 12 V 24 V
Under 250 CID Valve Only N/A N/A 8204101 N/A N/A
250-500 CID Valve Only 8203997 N/A 8202427 N/A 8202397
450-950 CID Valve Only 8204012 N/A 8202435 8202478 N/A
Over 900 CID Valve Only 8204039 N/A 8202443 N/A 8202419
Cylinder Clamp N/A N/A 8202575 8202575 N/A
Switch 8202699 8202699 8202699 8202699 N/A
84" Control Cable N/A N/A N/A N/A 8202559
Wirestop N/A N/A N/A N/A 8202567
Valve fitting 8202532 8202532 8202532 8202532 8202532
48" Nylon tube 8202540 8202540 8202540 8202540 8202540
Dash decal 8202583 8202583 8202583 8202583 8202583
Note: All starting
fluid kits, except
mini-ether kits,
use starting fluid
cylinder #8200327
(not included).
All kits, except for
#8203237 require
atomizer. See
page 80 for
atomizer
information.
Make & Engine Model E-Z Stock E-Z Mount Electrical Standard Electrical Mechanical Atomizer
E-Z Mount 12 V 24 V 12 V 24 V
CATERPILLAR
1100, 3208, 3306, others over 500 cid1 8203237 8203954 8203962 8200157 8200238 8200270 8202982
3406, 3408, 1693, D3461 8203237 8203954 8203962 8200157 8200238 8200270 82029661
3406B turbo1 8203954 8203962 8200157 8200238 8200270 82030671
31761 8203237 8203954 8203962 8200157 8200238 8200270 82029821
CUMMINS
855 CID series, all turbo over 400 cid 8203237 8203954 8203962 8200157 8200238 8200270 8202982
B Series - 4 cylinder 48204136 — 8204179 ——8202931
B Series - 6 cylinder 48203938 8203946 8200106 8200165 8200211 8202931
C Series 8203954 8203962 8200157 8200238 8200270 8202931
10 Litre, 11 Litre 8203237 8203954 8203962 8200157 8200238 8200270 8202982
DETROIT DIESEL
3-53, 4-53, 3-71, 4-71 48203938 8203946 8200106 8200165 8200211 2, 3
6-71, 6V-53, 8V-53, 6V-71, 6V-92 8203237 8203954 8203962 8200157 8200238 8200270 2, 3
8V-71, 8V-92 8203970 8203989 8200548 8200602 8200432 2, 3
8.2 Litre 8203954 8203962 8200157 8200238 8200270 8202958
Series 60 (677 & 774 CID) 8203954 8203962 8200157 8200238 8200270 8202966
FORD
6.6L, 7.8L 8203237 8203938 8203946 8200106 8200165 8200211 8202974
INTERNATIONAL
D150 (461 CID), D170, D190 8203237 8203954 8203962 8200157 8200238 8200270 2, 3
D550 (549 CID), V800 (798 CID) 8203237 8203954 8203962 8200157 8200238 8200270 2, 3
817 (817 CID), 9 Litre 8203237 8203954 8203962 8200157 8200238 8200270 2, 3
D, DT31—DT312, DT360, DT436, DT466 48203938 8203946 8200106 8200165 8200211 8202974
MACK
Midliner 8203938 8203946 8200106 8200165 8200211 8203016
ALL 6 Cylinder 8203954 8203962 8200157 8200238 8200270 8202990
864, 865 & 866 V-8 series 8203954 8203962 8200157 8200238 8200270 8202982
MERCEDES TRUCK
ALL 8203938 8203946 8200106 8200165 8200211 8202958
PERKINS
ALL 48203938 8203946 8200106 8200165 8200211 8202982
If your engine is not under “Specific Applications”, then choose a kit based on the engine size.
1Air-to-air aftercooled engines (ATAAC) generally will use an 8202982 atomizer installed in pipe between discharge side of aftercooler and engine manifold.
2Use 8202966 if installed in blower box or manifold.
3Use 8202982 if installed in air intake horn.
4Mini ether system (#8200001) may be used for this application.
STARTING FLUID SYSTEMS APPLICATIONS
DIESEL STARTING FLUID SYSTEMS
ENGINE SPECIFIC APPLICATIONS
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83
DIESEL STARTING FLUID SYSTEMS
PART NO. TYPE TEMP ON TEMP OFF
8200386 Surface Mount 60°F (16°C) 85°F (29°C)
8202281 Threaded 45°F (7°C) 65°F (18°C)
8291837 Threaded 70°F (21°C) 100°F (38°C)
Surface Mount
Threaded Style
Diesel Starting Fluid System Thermostats
Locks out electrical valve operation at specified engine temperatures
Surface mount installs without draining engine coolant
Threaded 1/2" NPT installs directly in any 1/2" NPT opening in water jacket
8203067 Caterpillar 3406B Turbo Pre-tapped hole in aftercooler
.018
8202931 Cummins B & C Series Pre-tapped manifold
.011
8202966* Cummins Non-Turbo Center intake manifold
.018 & other manifolds over 2"
Blue Detroit Diesel blower box Center blower box
8202990 Mack in-line 6 Pre-tapped hole between
.018 cylinders #5 & #6
8203016 Mack Midliner Air intake pipe or intake manifold
.013
Under
500 CID Ford 6.6/7.8L, Cummins
8202974* & Perkins in-line, all Direct ether flow against
.013 Turbocharged engines flow of incoming air
Yellow
8200003 Cummins 600
.018 Swivel Style
8200004 Cummins 600
. .013 Swivel Style
Over
450 CID (Pressure side of turbo),
8202982* DDA or IH Air Intake Horn
.018
Red
8202958 DDA 8.2 Litre Pre-tapped hole in air cleaner adapter
.013
8203008 Ford industrial diesel Direct flow of starting fluid into air stream, not directly into cylinder.
.018
Atomizer (see below)
(1/8" x 1-1/4")
1/4" Bushing
#8203032
*Included in kit 8203237 Note: All atomizers 1/8" NPT.
Atomizer Applications
Dual Atomizer Kit
(for use with "V' engines)
#8203091
Starting Fluid System Atomizers
Designed for most engines with 1/8" or 1/4" NPT opening
Provides proper direction and atomization of pressurized fluid
Sintered bronze filter maintains purity of intake air
Spray pattern clearly marked for easy installation
PART NO. APPLICATIONS LOCATION SPRAY PATTERN
ORIFICE/SIZE
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84
8200327 8201277
PART NO. DESCRIPTION SIZE NOZZLE
8200327 18 oz. 1" neck (Used with most kits) 3" x 11" 1" - 20
8201277 21 oz. 1" neck (Fits Dieselmatic®kits 4" x 8" 1" - 20
8203903 1" standard gaskets (cork gasket flat) Pkg. of 50
D.O.T. Approved Replacement Starting Fluid Cylinders
NOTE: All ZeroStart®Diesel Starting Fluid kits require cylinder #8200327.
Gaskets are not included with cylinders.
MINIMUM QUANTITY OF STARTING FLUID THAT CAN BE SHIPPED IS 1 COMPLETE CASE (12 CYLINDERS).
STARTING FLUID CYLINDERS ARE NOT RETURNABLE.
NOTE: A disposal fee will be charged for each cylinder included in a product return.
DIESEL STARTING FLUID
PPaarrtt NNoo.. 22660000990000
Ideal for use in passenger, light-duty, and recreational vehicles
900 Watts - 120 Volt AC
Mounts on floor or under dash. Mounting bracket included
Compact size: 7” (17.6 cm) (L) x 4.5” (11.3 cm) (W) x 2.75” (7 cm (H)
Cord length: 7.5 ft. (2.3 m)
PPaarrtt NNoo.. 33660000005555
Car Warmer Replacement Cord
LITTLE BUDDY
®
INTERIOR WARMER
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85
LOWER RADIATOR HOSE HEATERS
For heaters with this configuration.
Heater stamped with Model C
(example 150C) on bottom of unit.
Part No. 3600009
For heaters with this configuration.
Heater stamped with Model D
(example 150D) on bottom of unit.
Part No. 3600047
PART NO. FITS HOSE SIZE WATT VOLT DIM A DIM B DIM C
3200001 1" (2.4cm) 375 120 3.5" (8.6cm) 3" (7.5cm) 2.5" (6.4cm)
3200002 1-1/4" (3.1cm) 375 120 3.5" (8.6cm) 3" (7.5cm) 2.5" (6.4cm)
3200003 1-1/2" (3.7cm) 600 120 4" (10cm) 3" (7.5cm) 3" (7.5cm)
3200004 1-3/4" (4.3cm) 600 120 4" (10cm) 3" (7.5cm) 3" (7.5cm)
3200005 2" (5cm) 600 120 4.25" (10.5cm) 3" (7.5cm) 3.25" (8cm)
Replacement Cordsets
120 Volt AC, 42" (112cm)
Tube type hose heater replacement cord
Part No. 3600017
Lower Radiator Hose Heater
Hose must have a minimum 15° rise
Must be installed in smooth, molded hose
Must have direct access to engine water jacket
Efficient engine heating from die-cast aluminum design
Installs in minutes in non-corrugated lower radiator hose
Available in five hose sizes for best coverage
Thermostatically protected (245°F/118°C maximum heater temperature)
Replaceable cordset
Consult application section for size/use information
Super Heat Magnet®
200 Watt - 120 Volt AC
Built-in thermostat maintains optimum temperature—will not exceed 250°F (121°C)
Quick grip handle protects hands from heat
Dimensions - Length: 4-3/8" (11cm), Width: 2-1/2" (6.3cm), Height: 3" (7.5cm)
(including handle)
PART NO. DESCRIPTION
3400017 UL/CSA Approved Model - 6 in. (15cm) cordset
Floating Magnets
Concave Center Groove
PART NO. DIMENSIONS WATTS VOLT REPLACEMENT CORDSET
3400014 6" x 6" (15.2cm x 15.2cm) 500 120 3600002
3400011 4" x 4" (10.1cm x 10.1cm) 300 120 3600002
Bolt-on Radiant Heaters
For applications with no core plug or core plug access
Heating element conducts heat directly
Universal mounting clamp included
DIM
C
DIM
B
Note: All dimensions reflect approximate installation space requirements, not exact product measurements.
Dimension "A" includes cord.
Magnetic utility heater provides heat when and where you need it.
DIM
A
MAGNETIC HEATERS
RADIANT HEATERS
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
86
SPECIALTY PRODUCTS
Dump Body Vibrators
PART POWER THRUST OPERATING INSTALLATION SHIPPING
NO. SERIES TYPE REQUIREMENTS IMPACT FORCE DIMENSIONS TEMPERATURE KIT WEIGHT
8000581 V2000 Electric 12 volt 2000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included 110 lbs.
380 amp (907 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (50 kg)
8000905 V2000 Electric 12 volt 2000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included1103 lbs.
380 amp (907 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (47 kg)
8000875 V3000 Electric 12 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included3104 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (52 kg)
8000867 V3000 Electric 12 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included1100 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (45 kg)
8001014 V3000 Electric 12 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included2108 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (45 kg)
8000883 V3000 Electric 24 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included 115 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (52 kg)
8000840 V3000 Hydraulic 5.5 Gpm@ 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Not Included 115 lbs.
1800 PSI (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (52 kg)
8003301 V3000-I Electric 12 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included2115 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (52 kg)
8003302 V3000-I Electric 12 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included1100 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (45 kg)
8003303 V3000-I Electric 12 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included3115 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (52 kg)
8003304 V3000-I Electric 24 volt 3000 lbs 35" x 9" x 6-5/8" -30° to +140° F Included 115 lbs.
380 amp (1360 kg) (890 x 230 x 168mm) (-34° to +60° C) (Underhood) (52 kg)
MODEL SHAFT COUPLING WITH STEEL HOOD END CAP INSERT ONLY
NO. BEARING RUBBER INSERT COVER (2) (FOR COUPLING) MOTOR SOLENOID SWITCH
8000581 8001081 8001154 8001367 8001006 8001200 8001030 8001251 8001316
8000905 8001081 8001154 8001367 8001006 8001200 8001030 8001251 8001316
8000875 8001081 8001154 8001367 8001006 8001200 8001030 8001251 8001316
8000867 8001081 8001154 8001367 8001006 8001200 8001030 8001251 8001316
8000883 8001081 8001154 8001367 8001006 8001200 8000964 8000948 8001316
8000840 8001081 8003305 8001367 8001006 8001200 8000859 8000948 8001315
8003301 8001170 8001154 8001367 8001006 8001200 8001030 8001251 8001316
8003302 8001170 8001154 8001367 8001006 8001200 8001030 8001251 8001316
8003303 8001170 8001154 8001367 8001006 8001200 8001030 8001251 8001316
8003304 8001170 8001154 8001367 8001006 8001200 8000964 8000948 8001316
Dump Body Vibrator Replacement Parts
VIBRA®2000 Designed for use on single-drive axle vehicles with dump bodies
10 feet (3m) in length and shorter, and for use on drop-in hoppers (asphalt and cement
contractors, landscapers and anyone using smaller dump truck/tipper bodies).
VIBRA®3000 Designed for use on tandem, tri-axle dump trucks and end-dump trailers
with dump bodies ranging from 10 feet (3m) to 40 feet (12m) in length (bottom dump trailers,
roll-off containers, hoppers and rubbish haulers).
VIBRA®3000-I Designed for severe service applications with large, heavy, rigid dump
boxes. Designed for use on tandem, tri-axle dump trucks and end-dump trailers with dump
bodies ranging from 10 feet (3m) to 40 feet (12m) in length (bottom dump trailers, roll-off
containers, hoppers, larger tipper/dump boxes and rubbish haulers), (formerly Vibra 4000).
LTL shipping required, no exceptions.
1Switch, solenoid wiring hardware only - power cable not included
2Includes standard installation kit with 44 ft. (13.4m) cable
3Includes standard installation kit with 34 ft. (10.3m) cable
Vibra®Dump Truck Body Vibrators deliver fast, complete and clean discharge of sticky,
compacted or frozen materials from dump truck bodies and dump trailers. Welded to the
underside of the dump box, Vibra®Dump Truck Body Vibrators use vibrating thrust to
dislodge materials from the dump body. (90-Day Warranty)
Standard Installation Kits include 34 ft. (10m) #4 AWG cable
MODEL NO. DESCRIPTION
8000980 Aluminum mounting plate
8000956 Accessory Package - V3000
Dump Body Vibrator Accessories
Electric Kit includes:
• 34 ft. cable
• Switch
• Magnetic Relay
• Primary Wire
• Connectors
* 12 volt version shown.
24 volt is a sealed solenoid.
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
87
ENGINE STARTABILITY CHART
90% of Maximum Temperature rise of engine will be reached in 5 hours of operation,
but heater is designed for continuous overnight use.
SSmmaallll DDiieesseellss
150 to 350 CID
(2.4 to 5.7 liters)
MMeeddiiuumm DDuuttyy DDiieesseellss
to approx. 550 CID
(9.0 liters)
HHeeaavvyy DDuuttyy DDiieesseellss
to approx. 1150 CID
(18.8 liters)
LLaarrggee DDuuttyy DDiieesseellss
Industrial/Off
Highway
4400//44
00//--1188
00//--1188
--3300//--3344
--3300//--3344
--6600//--5511
CCoooollaanntt HHeeaatteerr
OOiill PPaann HHeeaatteerr
AAddddiittiioonnaall
PPrroodduuccttss
400 to 750 Watt
Immersion,
1000 Watt Circulation
Heater
150 Watt Immersion
with thermostat
Measured Shot Ether
Kit,
Battery Warmer
CCoooollaanntt HHeeaatteerr
OOiill PPaann HHeeaatteerr
AAddddiittiioonnaall
PPrroodduuccttss
600 or 750 Watt
Immersion,
1000 Watt Circulation
Heater
150 Watt Immersion
with thermostat
Measured Shot Ether
Kit,
Battery Heater
CCoooollaanntt HHeeaatteerr
OOiill PPaann HHeeaatteerr
AAddddiittiioonnaall
PPrroodduuccttss
750 Watt
Immersion,
Circulation
Heater
150 Watt Immersion
with thermostat
Measured Shot Ether
Kit,
Battery Heater
750 or 1000 Watt
Immersion, 1500 Watt
Circulation Heater
150 Watt Immersion
or
300 Watt Clamp-on
Measured Shot
Ether Kit,
Battery Warmer
1000 Watt Immersion,
Circulation Heater,
150 Watt Immersion
or
300 Watt Clamp-On
Measured Shot
Ether Kit,
Battery Heater
1500 Watt Immersion,
2000-2250 Watt
Circulation Heater
300 Watt Immersion
or
500 Watt Clamp-on
Measured Shot
Ether Kit,
Battery Heater
1500 Watt Immersion,
1500 Watt
Circulation Heater,
300 Watt Immersion
or
500 Watt Clamp-on
Measured Shot
Ether Kit,
Battery Warmer
1500 Watt Immersion,
2000 Watt Tank,
2000-2250 Watt
Circulation Heater
300 Watt Immersion
or
500 Watt Clamp-On
Measured Shot
Ether Kit,
Battery Heater
Measured Shot
Ether Kit,
Battery Heater
2000 Watt Immersion,
2500-3500 Watt
Circulation Heater
450 Watt Immersion
2500 Watt Tank,
2250-2500 Watt
Circulation Heater,
300 Watt Immersion
Measured Shot
Ether Kit,
Battery Warmer
2500 Watt Tank,
2250-3500 Watt
Circulation Heater
450 Watt Immersion
Measured Shot
Ether Kit,
Battery Heater
(2) 2500 Watt Circulation,
(2) 2500-3500 Watt
Circulation Heaters
450 Watt Immersion
Measured Shot
Ether Kit,
Battery Heater
EEnnggiinnee CCllaassss
TTEEMMPP
°°FF//°°CCSSttaarrttiinngg SSyysstteemm
PHILLIPS & TEMRO INDUSTRIES 952-941-9700 (US) or 800-328-6108 • www.phillipsandtemro.com
88
TECHNICAL INFORMATION
75 0.63 0.31 .008
100 0.83 0.42 .010
150 1.25 0.63 .015
200 1.67 0.84 .020
300 2.50 1.25 .030
450 3.75 1.88 .045
500 4.17 2.08 .050
750 6.25 3.12 .075
850 7.08 3.54 .085
1000 8.33 4.16 .100
1500 12.50 6.25 .150
2000 16.67 8.34 .200
2500 20.83 10.42 .250
CCuurrrreenntt UUsseedd oonn HHeeaatteerrss ooff VVaarriioouuss WWaattttaaggeess aanndd VVoollttaaggeess
* Based on 10¢ per KWH
RReeccoommmmeennddeedd WWiirree GGaauuggeess ffoorr LLoonngg--LLeennggtthh PPoowweerr SSuuppppllyy CCoorrddss
15 18 18 16 16 16 16 14 14 12 12
25 18 18 16 16 14 14 12 12 12 10
50 18 18 16 16 14 14 12 12 12 10
100 16 16 14 14 14 14 12 12 10 10
150 16 14 12 12 12 12 10 10 10 8
LENGTH (FT) CURRENT CARRYING CAPACITY (IN AMPERES)
46810 12 14 16 18 20 25
Recommended Wire Gauge
AMPERES AMPERES
WATTS @ 120 VOLTS @ 240 VOLTS COST PER HOUR*
WARRANTY
This limited warranty is expressly limited to the Company's products that have been purchased by the original consumer purchaser or for
purposes of resale or use in the ordinary course of the purchaser's business. The term original consumer purchaser is defined as a person
who purchases Company products for personal, family, or household use.
The Company's products are warranted against defects in materials and workmanship for a period of one year from date of purchase by
purchaser. Sales receipt or proof of purchase must accompany product when returned to location of purchase. The exclusive remedy for any
product found to be defective under this limited warranty consists of the repair or replacement of the defective product. This limited warranty
does not apply to defects which arise from normal wear and tear, accident, misuse, abuse, neglect, mishandling, misapplication, faulty
installation, modification, improper or extraordinary use or use inconsistent with any instruction or recommendation issued by the Company.
The foregoing limited warranty is exclusive and in lieu of all other warranties, whether written or oral, express, implied or statutory.
*EXCLUDES DUMP BODY VIBRA — 90 DAY WARRANTY *
NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. THE LIMITED WARRANTY
CONTAINED HEREIN DOES NOT EXTEND TO INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THIS
PRODUCT, OR ARISING OUT OF A BREACH OF THIS WARRANTY.
To obtain performance of this limited warranty, the alleged defective product must be returned, together with reasonable proof of purchase,
postage or freight prepaid, directly to:
In U.S.A. In CANADA
Warranty Department Warranty Department
Phillips & Temro Industries Inc. Phillips & Temro Industries Ltd.
9700 West 74th Street 100 Paquin Road
Eden Prairie, MN 55344 Winnipeg, Manitoba R2J 3V4
The Company will return the repaired or replaced product, postage or freight prepaid. Final determination of defects shall be made in
accordance with procedures established