AOP Series D Trunnion Mounted Ball Valves Brochure
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VALV E S & MEA S U R E M E N T AOP Series D Trunnion Mounted Ball Valve VALV E S & MEA S U R E M E N T Table of Contents AOP SERIES D TRUNNION MOUNTED BALL VALVE General Information....................................................................................... 2 Features and Benefits..................................................................................... 3 ASME Class 150-900, 2“ through 6“ x 4“ Valve Assembly........................................................................................ Materials of Construction........................................................................ Dimensions and Weights......................................................................... Topworks Dimensions.............................................................................. 4 5 6 8 ASME Class 150-900, 6“ through 12“ Valve Assembly........................................................................................ 9 Materials of Construction........................................................................ 10 Dimensions and Weights......................................................................... 11 Topworks Dimensions.............................................................................. 13 ASME Class 1500, 2“ x 2“ through 6“ x 4“ Valve Assembly........................................................................................ Materials of Construction........................................................................ Dimensions and Weights ........................................................................ Topworks Dimensions.............................................................................. 14 15 16 18 ASME Class 2500 and 5000# MOP, 2“ x 2“ through 6“ x 4“ Materials of Construction........................................................................ 19 Dimensions and Weights ........................................................................ 20 ASME Class 150-2500, 2“ through 12“ Assembly Codes/Part Numbers................................................................. 21 API 5000, 2-1/16“ through 4-1/16“ Assembly Codes/Part Numbers................................................................. 22 Pressure Temperature Data............................................................................ 23 Specifications and Conformance................................................................... 24 Flow Coefficients and Torque Values............................................................. 25 1 AOP Series D Trunnion Mounted Ball Valve GENERAL INFORMATION Cameron’s AOP brand offers a wide range of trunnion ball valves. The designs have been developed based on our customers’ requirements. ™ When you specify an AOP ball valve, you have selected a premier product. With our state-of-the-art manufacturing techniques, our valves are manufactured to the highest standards ensuring superior performance. All AOP ball valves are manufactured and tested in compliance with the requirements of API 6D specifications. These industry standards dictate end-to-end dimensions, flange configuration, port sizes, materials of construction, quality control procedures and testing requirements. 2 AOP ball valves are stocked by a network of authorized distributors to service the petroleum producing and refining industries in the US and Canada. AOP products are marketed worldwide by domestic and international representatives. Many of these representatives maintain local inventories for immediate delivery. In addition to trunnion ball valves, Cameron’s AOP brand offers a wide range of threaded-end and flanged-end floating ball valves, threaded and flanged check valves, and needle valves. Call Cameron, our field representatives or local distributors today for more information on how we can provide solutions for your production needs. VALV E S & MEA S U R E M E N T FEATURES AND BENEFITS The AOP Series D trunnion mounted ball valves offer a broad range of trim options. These include: stainless steel, low-temperature or high-temperature applications and special graphite seals. AOP’s two-piece, end-entry, trunnion mounted ball valves are available in flanged connections with sizes ranging from 2” to 12” bore to ASME Class 900 and 2”, 3” and 4” in API 1500 and 5000 pressure classes. The special graphite seals are provided to effectively prevent external leakage for fire-safe applications (conforms to API specifications 6FA or 607). Operating temperatures range from -50° F to +350° F (-46° C to +175° C). Standard Features • Double barrier stem seals • Short coupled trunnions to reduce unit bearing loads and operating torque • Fixed-position external stops • Stem separate from the ball • Trunnion mounted ball for ease of operation at high pressures • NACE MR0175/ISO 15156 • Fire-tested in accordance with API 6FA or API 607 • Plastic polymer insert or elastomer (6” to 12”) for seat sealing • Metal-backed self-lubricating PTFE sleeve bearings and thrust washers reduce torque and extend service life • Bolted construction permits disassembly on job site for repairs • Standard valve trim is supplied with electroless nickel coating • Fire-safe graphite rings for protection against external leakage (2”, 3” and 4”) • Self-relieving seats to eliminate cavity pressure lock • Double block and bleed standard • Seat injection standard on 6” to 12” valves in ASME Class 150-900 and 2“, 3” and 4” valves in ASME Class 1500, 2500 and 5000 • API 6D monogrammed Optional Features • Sealing materials are available for various service conditions 3 ASME Class 150-900, 2” through 6” x 4” VALVE ASSEMBLY 13 38 8 36 11 30 7 1 31 28 16 4 26 30 25 6 3 27 12 4 27 15 28 7 7 17 4 18 25 26 29 37 33 5 15 23 8 14 17 11 24 17 10 7 9 2 17 17 17 VALV E S & MEA S U R E M E N T MATERIALS OF CONSTRUCTION Item Part Carbon Steel NACE Stainless Steel NACE 1 Body ASTM A216 WCC ASTM A216 WCC 2 Closure ASTM A216 WCC/A350 LF2 ASTM A216 WCC/A350 LF2 3 Ball ASTM A350 LF2 1MIL ENP ASTM A351 CF8M 4 Stem ASTM 4140 1MIL ENP ASTM A564-630 5 Lower Trunnion ASTM 4140 1MIL ENP ASTM A351 CF8M/A564-630 6 Seat Ring ASTM A350 LF2 1IML ENP w/insert ASTM A351 CF8M w/insert 7 Gland Plate ASTM A350 LF2 ASTM 350 LF2 8 Bearing Housing (Lever Op.)/Adapter Plate ASTM A36/A350 LF2 ASTM A36/A350 LF2 9 Body Stud ASTM A193 B7* ASTM A193 B7* 10 Body Stud Nut ASTM A194 2H* ASTM A194 2H* 11 Gland Plate Capscrews A574M A574M 12 Lower Trunnion Capscrews A574M A574M 13 Bearing Housing (Lever Op.)/ Adapter Plate Capscrews A574M A574M 14 Closure O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 15 Stem O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 16 Seat Gasket O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 17 Gland Plate O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 18 Trunnion O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 19 Gland Plate Backup Ring (Class 900/1500 Only, Not Shown) Nylon Nylon 20 Stem Backup Ring (Class 900/1500 Only, Not Shown) Nylon Nylon 21 Lower Trunnion Backup Ring (Class 900/1500 Only, Not Shown) Nylon Nylon 22 Closure Backup Ring (Class 900/1500 Only, Not Shown) Nylon Nylon 23 Lower Trunnion Fire Seal Graphoil Graphoil 24 Closure Fire Seal Graphoil Graphoil 25 Gland Plate Fire Seal Graphoil Graphoil 26 Stem Fire Seal Graphoil Graphoil 27 Gland Bushing ASTM A53 1MIL ENP ASTM A53 1MIL ENP 28 Stem Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 29 Trunnion Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 30 Upper Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 31 Seat Springs Inconel X-750 Inconel X-750 32 Stem Drive Pins AISI 4140 ASTM A564-630 33 Stop Plate (Lever Op.) ASTM A569 ASTM A569 34 Torque Pin (Actuated, Not Shown) AISI 1075 AISI 1075 35 Stem Key (Actuated) AISI 1045/AISI 4140 AISI 1045/AISI 4140 36 Stem Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 37 Vent/Drain Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 38 Body Injection Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 Notes: 1. 2. 3. * Materials listed are minimum requirements. Cameron reserves the right to substitute materials listed on this page with alternate materials for the designated service. Component 8: Adapter plate required in lieu of bearing housing on actuated valves. Stainless steel locking device available upon request. Buried NACE bolting available upon request. 5 DIMENSIONS AND WEIGHTS I F K A/2 A H G J D C E 6 VALV E S & MEA S U R E M E N T DIMENSIONS AND WEIGHTS ASME CLASS 150 SIZE in. (mm) 4 (100) 6x4x6 (150 x 100 x 150) Working pressure – 285 psig (19.7 barg) B 4 (102) 4 (102) A (RF) 9 (229) 10-1/2 (267) C D E F G H I J K 6-1/8 (156) 6-1/8 (156) 10-1/2 (267) 10-1/2 (267) 9-1/8 (232) 11 (279) 2-7/8 (71) 2-7/8 (71) 2-1/4 (57) 2-1/4 (57) 7-11/16 (195) 7-11/16 (195) 4 (102) 4 (102) 9-3/16 (233) 9-3/16 (233) 36 (914) 36 (914) ASME CLASS 300 SIZE in. (mm) 4 (100) 6x4x6 (150 x 100 x 150) Weight lb Valve (kg) Gearbox (kg) 120 20 (54) (9) 135 20 (61) (9) Working pressure – 740 psig (51.0 barg) B 4 (102) 4 (102) A (RF) 12 (305) 15-7/8 (403) C D E F G H I J K 6-1/8 (156) 6-1/4 (159) 10-1/2 (267) 10-1/2 (267) 10 (254) 12-1/2 (318) 2.80 (71) 2.80 (71) 2-1/4 (57) 2-1/4 (57) 7-11/16 (195) 7-11/16 (195) 4 (102) 4 (102) 9-3/16 (233) 9-3/16 (233) 36 (914) 36 (914) ASME CLASS 600 in. B (mm) 2 2 (50) (51) 3x2x3 2 (75 x 50 x 75) (51) 3 3 (75) (76) 4x3x4 3 (100 x 75 x 100) (76) 4 4 (100) (102) 6x4x6 4 (150 x 100 x 150) (102) Working pressure – 1480 psig (102 barg) SIZE A RF 11-1/2 (292) 14 (356) 14 (356) 17 (432) 17 (432) 22 (559) C D E RTJ 11-5/8 4-1/8 8-1/2 6-1/2 (295) (105) (216) (165) 14-1/8 4-1/8 8-1/2 8-1/4 (359) (105) (216) (210) 14-1/8 5-1/8 9-1/2 8-1/4 (359) (130) (241) (210) 17-1/8 5-7/16 9-1/2 10-3/4 (435) (138) (241) (273) 17-1/8 6-1/8 10-1/2 10-3/4 (435) (156) (267) (273) 22-1/8 7 10-1/2 14 (562) (178) (267) (356) F G H I J K 2.05 (52) 2.05 (52) 2.80 (71) 2.80 (71) 2.80 (71) 2.80 (71) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 8.42 (215) 8.42 (215) 11-3/16 (284) 11-3/16 (284) 11-3/16 (284) 11-3/16 (284) 4 (101) 4 (101) 6 (152) 6 (152) 6 (152) 6 (152) 6-1/2 (165) 6-1/2 (165) 8-1/4 (210) 8-1/4 (210) 9-3/16 (233) 9-3/16 (233) 24 (610) 24 (610) 36 (914) 36 (914) 36 (914) 36 (914) ASME CLASS 900 in. B (mm) 2 2 (50) (51) 3x2x3 2 (75 x 50 x 75) (51) 3 3 (75) (76) 4x3x4 3 (100 x 75 x 100) (76) 4 4 (100) (102) 6x4x6 4 (150 x 100 x 150) (102) Weight lb Valve (kg) Gearbox (kg) 145 20 (66) (9) 200 20 (91) (9) Weight lb Valve (kg) Gearbox (kg) 50 11 (23) (5) 70 11 (32) (5) 100 20 (45) (9) 155 20 (70) (9) 190 20 (86) (9) 295 20 (134) (9) Working pressure – 2220 psig (153.1 barg) SIZE A RF 14-1/2 (368) 15 (381) 15 (381) 18 (457) 18 (457) 24 (610) C D E RTJ 14-5/8 4-7/16 8-3/4 8-1/2 (371) (113) (222) (216) 15-1/8 4-3/4 8-3/4 9-1/2 (384) (121) (222) (241) 15-1/8 5-9/16 10 9-1/2 (384) (141) (254) (241) 18-1/8 5-3/4 10 11-1/2 (460) (146) (254) (292) 18-1/8 6-13/16 11-1/2 11-1/2 (460) (173) (292) (292) 24-1/8 7-1/2 11-1/2 15 (613) (191) (292) (381) F G H I 2.80 (71) 2.80 (71) 2.80 (71) 2.80 (71) 3.39 (86) 3.39 (86) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 2-1/4 (57) 11-3/16 (284) 11-3/16 (284) 11-3/16 (284) 11-3/16 (284) 10-3/4 (273) 10-3/4 (273) 6 (152) 6 (152) 6 (152) 6 (152) 9-7/8 (251) 9-7/8 (251) J K Weight lb Valve (kg) Gearbox (kg) 6-7/8 24 100 20 (175) (610) (45) (9) 6-7/8 24 120 20 (175) (610) (54) (9) 8-3/4 36 150 20 (222) (914) (68) (9) 8-3/4 36 190 20 (222) (914) (86) (9) 10-1/4 48 260 30 (260) (1219) (118) (14) 10-1/4 48 350 30 (260) (1219) (159) (14) 7 TOPWORKS DIMENSIONS L M K ØT ØS 45 degrees Flowline ØP Ø Ø Ball Size in. (mm) 2 (50) 2 (50) 3 (75) 3 (75) 4 (100) 4 (100) 8 ASME Class 150/600 900/1500 150/600 900/1500 150/600 900/1500 K L M N Q N P (+0/-0.003) Q 4.65 1.378 0.39 4.75 0.983 4.016 (118.00) (35.00) (10.00) (120.60) (24.97) (102.01) 4.93 1.378 0.66 5.50 0.983 4.625 (125.10) (35.00) (17.00) (139.00) (24.97) (117.50) 5.67 1.969 0.71 5.50 1.180 4.625 (144.00) (50.00) (18.00) (139.00) (29.97) (117.50) 6.08 2.165 0.71 5.78 1.377 4.921 (154.50) (55.00) (18.00) (146.00) (34.97) (125.00) 6.61 2.165 0.71 5.78 1.377 4.921 (168.00) (55.00) (18.00) (146.00) (34.97) (125.00) 7.54 2.165 0.79 7.03 1.574 6.00 (191.50) (55.00) (20.00) (178.60) (39.97) (152.40) Orientation 4 Holes 4 Holes 4 Holes 4 Holes 4 Holes 4 Holes S T 0.35 0.315 (9.00) (10.00) 0.44 0.315 (11.00) (10.00) 0.44 0.315 (11.00) (10.00) 0.44 0.315 (11.00) (10.00) 0.44 0.315 (11.00) (10.00) 0.51 0.472 (13.00) (12.00) Sq. Key Size 8 mm x 40 mm 8 mm x 40 mm 8 mm x 55 mm 10 mm x 60 mm 10 mm x 60 mm 10 mm x 60 mm VALV E S & MEA S U R E M E N T ASME Class 150-900, 6” through 12” VALVE ASSEMBLY 31 29 33 8 15 32 4 22 5 24 22 9 15 1 12 25 16 5 20 24 20 21 16 29 1 4 35 3 23 15 25 8 26 30 21 11 14 25 19 5 7 6 18 17 28 3 27 10 2 9 MATERIALS OF CONSTRUCTION Item Part Carbon Steel NACE Stainless Steel NACE 1 Body ASTM A216 WCC ASTM A216 WCC 2 Closure ASTM A216 WCC ASTM A216 WCC 3 Ball ASTM A350 LF2 1MIL ENP ASTM A351 CF8M 1MIL ENP 4 Stem AISI 4140 1MIL ENP ASTM A564-630 5 Bearing Retainer ASTM A36/A350 LF2 ASTM A36/A350 LF2 6 Inner Seat Ring ASTM A350 LF2 1MIL ENP ASTM A351 CF8M 1MIL ENP 7 Outer Seat Ring ASTM A350 LF2 1MIL ENP ASTM A351 CF8M 8 Gland Plate ASTM A350 LF2 ASTM A350 LF2 9 Adapter Plate ASTM A36/A350 LF2 ASTM A36/A350 LF2 10 Body Stud ASTM A193 B7* ASTM A193 B7* 11 Body Stud Nut ASTM A194 2H* ASTM A194 2H* 12 Gland Plate Capscrew A574M A574M 13 Adapter Plate Capscrew (Not Shown) A574M A574M 14 Closure O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 15 Gland Plate O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 16 Stem O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 17 Seat Seal O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 18 Seat Gasket O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 19 Grease Seal O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 20 Gland Bushing ASTM A53 1MIL ENP ASTM A53 1MIL ENP 21 Stem Trunnion Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 22 Upper Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 23 Lower Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 24 Stem Drive Pin AISI 4140 ASTM A564-630 25 Bearing Retaining Pin AISI 4140 AISI 4140 26 Seat Spring Inconel X-750 Inconel X-750 27 Seat Lock Ring Spring Pin Stainless Steel Stainless Steel 28 Seat Lock Ring 304 SS 304 SS 29 Seat Injection Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 30 Internal Check Valve ASTM A182 316/K-Monel ASTM A182 316/K-Monel 31 Vent Plug ASTM A105 ASTM A182 316 32 Drain Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 33 Stem Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 34 Lifting Lug (Not Shown) A36 A36 35 Stem Key AISI 1045/AISI 4140 AISI 1045/AISI 4140 Torque Pin (Not Shown) AISI 1075 AISI 1075 36 Notes: 1. 2. * 10 Materials listed are minimum requirements. Cameron reserves the right to substitute materials listed on this page with alternate materials for the designated service. Alternate seal materials are available for special applications. Buried NACE bolting available upon request. VALV E S & MEA S U R E M E N T DIMENSIONS AND WEIGHTS I F A/2 A H G D B C E 11 DIMENSIONS AND WEIGHTS ASME CLASS 150 SIZE in. (mm) 6 (150) 8x6x8 (200 x 150 x 200) 8 (200) 10 x 8 x 10 (250 x 200 x 250) 10 (250) 12 x 10 x 12 (300 x 250 x 300) 12 (300) Working pressure – 285 psig (19.7 barg) B 6.00 (152) 6.00 (152) 8.00 (203) 8.00 (203) 10.00 (254) 10.00 (254) 12.00 (305) A (RF) 15.50 (394) 18.00 (457) 18.00 (457) 21.00 (533) 21.00 (533) 24.00 (610) 24.00 (610) C D E F G H I 6.31 (160) 6.75 (171) 8.13 (206) 8.13 (206) 9.69 (246) 9.69 (246) 11.44 (291) 12.75 (324) 12.75 (324) 14.50 (368) 14.50 (368) 16.25 (413) 16.25 (413) 17.88 (454) 11.00 (279) 13.50 (343) 13.50 (343) 16.00 (406) 16.00 (406) 19.00 (483) 19.00 (483) 3.38 (86) 3.38 (86) 4.75 (121) 4.75 (121) 4.75 (121) 4.75 (121) 4.75 (121) 2.25 (57) 2.25 (57) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 10.75 (273) 10.75 (273) 15.00 (381) 15.00 (381) 15.00 (381) 15.00 (381) 15.00 (381) 6.00 (152) 6.00 (152) 8.00 (203) 8.00 (203) 8.00 (203) 8.00 (203) 12.00 (305) ASME CLASS 300 6 (150) 8x6x8 (200 x 150 x 200) 8 (200) 10 x 8 x 10 (250 x 200 x 250) 10 (250) 12 x 10 x 12 (300 x 250 x 300) 12 (300) in. (mm) 6x6 (150 x 150) 8x6 (200 x 150) 8x8 (200 x 200) 10 x 8 (250 x 200) 10 x 10 (250 x 250) 12 x 10 (300 x 250) 12 x 12 (300 x 300) 6.00 (152) 6.00 (152) 8.00 (203) 8.00 (203) 10.00 (254) 10.00 (254) 12.00 (305) 15.88 (403) 19.75 (502) 19.75 (502) 22.38 (568) 22.38 (568) 25.50 (648) 25.50 (648) 6.31 (160) 7.50 (191) 8.13 (206) 8.75 (222) 9.69 (246) 10.25 (260) 11.44 (291) 12.75 (324) 12.75 (324) 14.50 (368) 14.50 (368) 16.25 (413) 16.25 (413) 17.88 (454) 12.50 (318) 15.00 (381) 15.00 (381) 17.50 (445) 17.50 (445) 20.50 (521) 20.50 (521) 3.38 (86) 3.38 (86) 4.75 (121) 4.75 (121) 4.75 (121) 4.75 (121) 4.75 (121) 2.25 (57) 2.25 (57) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 10.75 (273) 10.75 (273) 15.00 (381) 15.00 (381) 15.00 (381) 15.00 (381) 15.00 (381) 12 30 (14) 30 (14) 70 (32) 70 (32) 70 (32) 70 (32) 70 (32) 6.00 (152) 6.00 (152) 8.00 (203) 8.00 (203) 8.00 (203) 8.00 (203) 12.00 (305) 275 (125) 395 (179) 605 (274) 655 (297) 915 (415) 1315 (596) 1390 (630) 30 (14) 30 (14) 70 (32) 70 (32) 70 (32) 70 (32) 70 (32) Working pressure – 1480 psig (102 barg) B RF A RTJ C D E F G H I 10.00 (254) 10.00 (254) 12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305) 6.00 (152) 6.00 (152) 8.00 (203) 8.00 (203) 10.00 (254) 10.00 (254) 12.00 (305) 22.00 (559) 26.00 (660) 26.00 (660) 31.00 (787) 31.00 (787) 33.00 (838) 33.00 (838) 22.13 (562) 26.13 (664) 26.13 (664) 31.13 (791) 31.13 (791) 33.13 (841) 33.13 (841) 7.00 (178) 8.25 (210) 8.25 (210) 10.00 (254) 10.00 (254) 11.00 (279) 11.50 (292) 12.75 (324) 12.75 (324) 15.75 (400) 15.75 (400) 17.38 (441) 17.38 (441) 19.00 (483) 14.00 (356) 16.50 (419) 16.50 (419) 20.00 (508) 20.00 (508) 22.00 (559) 22.00 (559) 3.38 (86) 3.38 (86) 4.75 (121) 4.75 (121) 4.75 (121) 4.75 (121) 4.75 (121) 2.25 (57) 2.25 (57) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 12.00 (305) 12.00 (305) 15.25 (387) 15.25 (387) 15.25 (387) 15.25 (387) 17.56 (446) 6.00 (152) 6.00 (152) 8.00 (203) 8.00 (203) 10.00 (254) 10.00 (254) 12.00 (305) 24.00 (610) 29.00 (737) 29.00 (737) 33.00 (838) 33.00 (838) 38.00 (965) 38.00 (965) 24.13 (613) 29.13 (740) 29.13 (740) 33.13 (841) 33.13 (841) 38.13 (968) 38.13 (968) 7.50 (191) 9.25 (235) 9.25 (235) 10.75 (273) 10.75 (273) 12.00 (305) 12.00 (305) 14.50 (368) 14.50 (368) 15.63 (397) 15.63 (397) 17.38 (441) 17.38 (441) 19.00 (483) 15.00 (381) 18.50 (470) 18.50 (470) 21.50 (546) 21.50 (546) 24.00 (610) 24.00 (610) 5.13 (130) 5.13 (130) 5.13 (130) 5.13 (130) 8.31 (211) 8.31 (211) 8.31 (211) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 15.25 (387) 15.25 (387) 15.25 (387) 15.25 (387) 17.56 (446) 17.56 (446) 17.56 (446) ASME CLASS 900 6 (150) 8x6x8 (200 x 150 x 200) 8 (200) 10 x 8 x 10 (250 x 200 x 250) 10 (250) 12 x 10 x 12 (300 x 250 x 300) 12 (300) 230 (104) 330 (150) 480 (218) 580 (263) 785 (356) 815 (370) 1115 (506) Working pressure – 740 psig (51.0 barg) ASME CLASS 600 SIZE Weight lb Valve (kg) Gearbox (kg) Weight lb Valve (kg) Gearbox (kg) 440 (200) 545 (247) 730 (331) 880 (399) 1240 (562) 1280 (581) 1675 (760) 30 (14) 30 (14) 70 (32) 70 (32) 70 (32) 70 (32) 88 (40) Working pressure – 2220 psig (153.1 barg) 10.00 (254) 10.00 (254) 12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305) 12.00 (305) 555 (252) 755 (342) 1150 (522) 1200 (544) 1355 (615) 1705 (773) 2175 (987) 70 (32) 70 (32) 70 (32) 70 (32) 88 (40) 88 (40) 88 (40) VALV E S & MEA S U R E M E N T TOPWORKS DIMENSIONS L M K ØS Drilling w/ 4 holes straddle centerline ØT 45 degrees 22.5 degrees Drilling w/ 8 holes straddle centerline Flowline ØP Ø Q Ø N Ball Size in. (mm) 6 (150) 6 (150) 8 (200) 10 (250) 10 (250) 12 (300) 12 (300) ASME Class 150/600 900 150/900 150/600 900 150/600 900 K L M N P (+0/-0.003) Q 8.76 2.717 13/16 8-1/16 1.748 6.50 (222.60) (69.00) (21.00) (205.00) (44.00) (165.00) 9.31 3.543 13/16 9-1/16 2.374 7.75 (236.50) (90.00) (21.00) (230.00) (60.30) (197.00) 10.50 3.543 13/16 9-1/16 2.374 7.75 (266.60) (90.00) (21.00) (230.00) (60.30) (197.00) 12.25 3.543 13/16 9-1/16 2.374 7.75 (311.10) (90.00) (21.00) (230.00) (60.30) (197.00) 12.25 3.740 13/16 9-1/16 2.374 7.75 (311.10) (95.00) (21.00) (230.00) (60.30) (197.00) 13.88 3.740 13/16 10-3/4 2.374 9.00 (352.40) (95.00) (21.00) (273.00) (60.30) (228.60) 13.88 3.740 13/16 10-3/4 2.874 9.00 (352.40) (95.00) (21.00) (273.00) (73.00) (228.60) Orientation 4 Holes 8 Holes 8 Holes 8 Holes 8 Holes 4 Holes 4 Holes S T 13/16 0.472 (21.00) (12.00) 9/16 0.629 (14.00) (16.00) 9/16 0.629 (14.00) (16.00) 9/16 0.629 (14.00) (16.00) 9/16 0.629 (14.00) (16.00) 13/16 0.629 (21.00) (16.00) 13/16 0.629 (21.00) (16.00) Sq. Key Size 3/8” x 3-1/4” 5/8” x 4” 5/8” x 4” 5/8” x 4” 5/8” x 4-3/8” 5/8” x 4-3/8” 3/4” x 4-5/16” 13 ASME Class 1500, 2” x 2” through 6” x 4” VALVE ASSEMBLY 39 43 41 8 15 40 4 20 20 24 22 16 4 1 18 6 42 BARE STEM OPTION 38 31 1 18 21 6 29 3 30 32 4 14 36 20 24 14 5 8 26 23 15 25 19 13 27 10 or 9 12 11 2 17 22 35 3 VALV E S & MEA S U R E M E N T MATERIALS OF CONSTRUCTION Item Part Carbon Steel NACE Stainless Steel NACE 1 Body ASTM A216 WCC ASTM A216 WCC 2 Closure-Adapter ASTM A216 WCC ASTM A216 WCC 3 Ball AISI 4140/4130 1MIL ENP ASTM A564-630 4 Stem AISI 4140/4130 1MIL ENP ASTM A564-630 5 Lower Trunnion AISI 4140/4130 1MIL ENP ASTM A564-630 6 Seat Ring AISI 4140/4130 1MIL ENP with insert ASTM A564-630 with insert 7 Gland Plate-Bonnet ASTM A350 LF2 ASTM A350 LF2 8 Trunnion Cover AISI 4130/4140 AISI 4130/4140 9 Bearing Housing (Lever Op.) ASTM A36/A350 LF2 ASTM A36/A360 LF2 10 Adapter Plate (Actuated Valve) ASTM A36/A350 LF2 ASTM A36/A360 LF2 11 Body Stud ASTM A193 B7* ASTM A193 B7* 12 Body Nut ASTM A194 2H* ASTM A194 2H* 13 Gland Plate Capscrews A574M A574M 14 Trunnion Cover Capscrews A574M A574M 15 Closure O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 16 Stem O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 17 Seat Gasket O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 18 Seat Secondary O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 19 Gland Plate O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 20 Trunnion O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer 21 Gland Plate Backup Ring Nylon Nylon 22 Seat Gasket Backup Ring Nylon Nylon 23 Stem Backup Ring Nylon Nylon 24 Lower Trunnion Backup Ring Nylon Nylon 25 Closure Backup Ring Nylon Nylon 26 Lower Trunnion Fire Seal Graphoil Graphoil 27 Closure Fire Seal Graphoil Graphoil 28 Gland Plate Fire Seal Graphoil Graphoil 29 Stem Fire Seal Graphoil Graphoil 30 Gland Bushing ASTM A53 1MIL ENP ASTM A53 1MIL ENP 31 Stem Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 32 Trunnion Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 33 Stem Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon) 34 Seat Wave Springs Inconel X-750 Inconel X-750 35 Stem Drive Pins AISI 4140 ASTM A564-630 36 Stop Plate (Lever Op.) ASTM A569 ASTM A569 37 Torque Pin (Actuated, Not Shown) AISI 1075 AISI 1075 38 Stem Key (Actuated) AISI 1045/AISI 4140 AISI 1045/AISI 4140 39 Stem Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 40 Body Vent/Drain Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 41 Seat Injection Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630 42 Internal Check Valve AISI 4140/K-Monel ASTM A182 316/K-Monel 43 Body Vent Plug ASTM A105 ASTM A182 316 Notes: 1. 2. 3. * Materials listed are minimum requirements. Cameron reserves the right to substitute materials listed on this page with alternate materials for the designated service. Alternate seat, seal and ring materials are available for special applications. Stainless steel locking device available upon request. Buried NACE bolting available upon request. 15 DIMENSIONS AND WEIGHTS I F K A/2 A H G J D B C E 16 VALV E S & MEA S U R E M E N T DIMENSIONS AND WEIGHTS API 6D CLASS 1500 Size in. B (mm) A C RF RTJ D E F G H I J K Weight lb Valve (kg) Gearbox (kg) 2x2 2.06 14.50 14.63 4.06 6.53 8.50 2.80 1.86 11.17 5.90 8.06 24.00 100 21 (50 x 50) (52) (368) (372) (103) (166) (216) (71) (47) (284) (150) (205) (610) (45) (9.5) 3x2 2.06 18.50 18.63 4.06 6.53 10.50 2.80 1.86 11.17 5.90 8.06 24.00 170 21 (80 x 50) (52) (470) (473) (103) (166) (267) (71) (47) (284) (150) (205) (610) (77) (9.5) 3x3 3.13 18.50 18.63 5.29 7.72 10.50 2.80 1.86 11.17 5.90 10.24 36.00 197 21 (80 x 80) (79.5) (470) (473) (134) (196) (267) (71) (47) (284) (150) (260) (914) (89) (9.5) 4x3 3.13 21.50 21.62 5.29 7.72 12.25 2.80 1.86 11.17 5.90 10.24 36.00 240 21 (100 x 80) (79.5) (546) (549) (134) (196) (311) (71) (47) (284) (150) (260) (914) (109) (9.5) 4x4 4.06 21.50 21.62 6.52 9.21 12.25 3.39 1.97 10.75 9.80 12.19 48.00 360 30 (100 x 100) (103) (546) (549) (166) (234) (311) (86) (50) (273) (249) (310) (1219) (163) (13.5) 6x4 4.06 27.75 28.00 6.52 9.21 15.50 3.39 1.97 10.75 9.80 12.19 48.00 405 30 (150 x 100) (103) (705) (711) (166) (234) (394) (86) (50) (273) (249) (310) (1219) (184) (13.5) 17 TOPWORKS DIMENSIONS L M K ØT ØS 45 degrees Flowline ØP Ø Q Ø N Size in. (mm) 2x2 (50 x 50) 3x3 (80 x 80) 4x4 (100 x 100) 18 K L M N P (+0/-0.003) Q 4.93 1.38 0.66 5.50 0.983 4.625 (125) (35) (17) (139) (24.97) (117.50) 6.13 2.17 0.71 5.78 1.377 4.921 (156) (55) (18) (146) (34.97) (125) 7.56 2.17 0.79 7.03 1.574 6.00 (192) (55) (21) (178.60) (39.97) (152.40) Orientation 4 Holes 4 Holes 4 Holes S T Sq. Key Size 0.44 0.315 0.315 x 1.57 (11) (10) (8 x 40) 0.44 0.315 0.393 x 2.36 (11) (10) (10 x 60) 0.51 0.472 0.393 x 2.36 (13) (12) (10 x 60) VALV E S & MEA S U R E M E N T ASME Class 2500 and 5000# MOP, 2” x 2” to 6” x 4” MATERIALS OF CONSTRUCTION Part Carbon Steel NACE Stainless Steel NACE Trim Body Class 2500 A216 Gr. WCC/A105 A216 Gr. WCC/A105 Body 5000# MOP A487 Gr. 4 A487 Gr. 4 Tailpiece Class 2500 A216 Gr. WCC/A105 A216 Gr. WCC/A105 Tailpiece 5000# MOP A487 Gr. 4 A487 Gr. 4 Studs A193 Gr. B7M A193 Gr. B7M Zinc Plate Nuts A194 Gr. 2HM A194 Gr. 2HM Zinc Plate Capscrews A574M A574M Stem Stop CS Zinc Plate CS Zinc Plate Stem Bearing CS/Filled PTFE SS/Filled PTFE Trunnion Bearing CS/Filled PTFE SS/Filled PTFE Stop Plate Carbon Steel Carbon Steel Lever Handle Ductile Iron Ductile Iron Lower Cover Plate Carbon Steel 316 SS Ball Class 2500 4130/4140 ENP A564 Type 630 SS Ball 5000# MOP 4130/4140 ENP A564 Type 630 SS Stem 4130/4140 ENP A564 Type 630 SS ENP Trunnion 4130/4140 ENP A564 Type 630 SS ENP Seat Rings Class 1500, 2500 and 5000# MOP 4130 A564 Type 630 SS Seat Springs B637 X-750 B637 X-750 Grounding Spring Stainless Steel Stainless Steel Seat Face Seals Class 2500 and 5000# MOP Nylon/PK Nylon/PK Stem Seal Class 2500 and 5000# MOP PK PK Stem O-rings HNBR/FKM HNBR/FKM Body/Tailpiece O-ring HNBR/FKM HNBR/FKM Seat O-rings HNBR/FKM HNBR/FKM Trunnion O-ring HNBR/FKM HNBR/FKM O-ring Backup Ring Class 2500 and 5000# MOP PK PK 19 DIMENSIONS AND WEIGHTS J Stem Flat M = Size of Threads N = Depth of Threads Z L Z Z Lettered Side of Valve BB Key Size H DETAIL WITH MULTIHEAD G F E Y C Dia. B Bore Dia. D BARE STEM VALVE A V U Through Hole Dia. T Bolt Circle Dia. P R W X Through Hole S Dia. for Stem Adaptation Dia. MOUNTING BRACKET TOP VIEW VALVE WITH GEAR FULL PORT API 5000# MOP Size in. (mm) RF A RJ B C D E F 2-1/16 (52) 3-1/8 (79) 4-1/16 (103) 14.50 (368) 18.50 (470) 21.50 (546) 14.62 (371) 18.62 (473) 21.63 (549) 2.00 (51) 3.00 (76) 4.00 (102) 2.00 (51) 3.00 (76) 4.00 (102) 6.29 (160) 7.29 (185) 8.47 (15) 4.06 (103) 4.75 (121) 6.68 (170) 5.58 (142) 6.96 (177) 8.72 (221) 1.52 1.118 2.656 0.690 1/2-13UNC 0.50 (39) (28.40) (67) (17.53) (13) 2.21 1.496 3.375 0.994 1/2-13UNC 0.50 (56) (38.00) (86) (25.25) (13) 2.04 1.496 4.500 5/8-11UNC 0.63 (52) (38.00) (114) (16) 10.34 8.12 10.00 (263) (206) (254) 12.03 8.82 16.00 (306) (224) (406) 14.12 9.73 16.00 (359) (247) (406) 4.92 (125) 4.92 (125) 6.50 (165) 0.56 2.80 8.75 3.00 6.40 1.328 (14) (71) (222) (76) (163) (34) 0.56 2.80 10.44 3.00 7.47 2.030 (14) (71) (265) (76) (190) (52) 0.56 3.39 12.47 3.00 9.44 2.250 0.375 (14) (86) (317) (76) (240) (57) (9.53) 1.78 (45) 2.56 (65) 3.53 (90) 5.31 (135) 6.29 (160) 7.72 (196) 8.47 (215) 8.90 (226) 4.06 (103) 6.31 (160) 7.25 (184) 7.25 (184) 5.68 (144) 8.30 (211) 10.05 (255) 10.05 (255) 1.62 (41) 2.00 (51) 2.80 (71) 2.80 (71) 10.34 (263) 13.75 (349) 15.09 (383) 15.09 (383) 4.92 (125) 5.51 (140) 4.92 (125) 4.92 (125) 0.56 (14) 0.56 (14) 0.56 (14) 0.56 (14) G H J L M N P R S T U V W X Y Z BB ASME CLASS 2500 2 (50) 3 (75) 4 (100) 6x4 (150 x 100) 20 17.75 (451) 22.75 (578) 26.50 (673) 36.00 (914) 17.88 (454) 23.00 (584) 26.88 (683) 36.50 (927) 1.78 (45) 2.56 (65) 3.53 (90) 3.53 (90) 0.995 (25.27) 1.496 (38.00) 1.683 (42.75) 1.683 (42.75) 3.500 (89) 4.000 (102) 4.625 (117) 4.625 (117) - 1/2-13UNC 0.50 (13) 1/2-13UNC 0.50 (13) 5/8-11UNC 0.63 (16) 5/8-11UNC 0.63 (16) 8.12 (206) 9.73 (247) 13.64 (346) 13.64 (346) 10.00 (254) 16.00 (406) 20.00 (508) 20.00 (508) 2.80 (71) 3.39 (86) 4.11 (104) 4.11 (104) 8.75 (222) 12.10 (307) 13.20 (335) 13.20 (335) 3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76) 6.70 (170) 9.07 (230) - 1.750 (44) 2.030 (52) 2.312 (59) 2.312 (59) 0.250 (6.35) 0.375 (9.53) 0.375 (9.53) 0.375 (9.53) VALV E S & MEA S U R E M E N T ASME Class 150-2500, 2” through 12” ASSEMBLY CODES / PART NUMBERS Body/Bolting Material Trim Material: Ball/Stem/ Seat Carrier End Connection Seat Insert Material and Fire-safe Seals Actuation Pipe Size Options NACE: BURIED A – CS/B7M NACE: NON-BURIED N – CS/B7 A – CS/LA Stem B – SS/Type 630 Stem 6 – CS (1 mil w/SS Fittings) 6 – Flanged RF 7 – Flanged RTJ A – Nylon/Fire-safe J – Fluoroelastomer/Fire-safe B – Teflon/Fire-safe D – PEEK/Fire-safe G – Devlon/Fire-safe 2 – FKM 7 – James Walker FR58/90 (FKM) 8 – HNBR 9 – HNBR James Walker 101 1 – Handle 2 – Handle w/Locking Device 3 – Gear Operator 4 – Gear Operator w/Locking Device 9 – Bare Stem 99 – No Weld End XX – See Weld Chart 11 – Cameron in Weifang, China 99 – Cameron in Oklahoma City, Okla. US 8D-DXXX-X X X X X X XX XX Size (in.) 2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP 150 - - - - D1N8 D1N9 D110 D111 D112 D113 D114 D115 D116 300 - - - - D3N8 D3N9 D310 D311 D312 D313 D314 D315 D316 600 D6N3 D6N5 D6N6 D6N7 D6N8 D6N9 D610 D611 D612 D613 D614 D615 D616 900 D9N3 D9N5 D9N6 D9N7 D9N8 D9N9 D910 D911 D912 D913 D914 D915 D916 1500 D8N3 D8N5 D8N6 D8N7 D8N8 D8N9 - - - - - - - 2500 D503 - D506 - D508 D509 - - - - - - - 21 API 5000, 2-1/16” through 4-1/16” ASSEMBLY CODES / PART NUMBERS Body/Bolting Material Trim Material: Ball/Stem/ Seat Carrier End Connection Seat Insert Material and Fire-safe Seals Actuation Pipe Size Options 1 – A487-4/B7 A – A487-4/B7M N – A487-4/B7 A – LA/LA Stem – mil ENP B – SS/Type 630 Stem 6 – LA/LA (1 mil w/SS Fittings) 7 – Flanged RTJ A – Nylon/Fire-safe D – PEEK/Fire-safe 2 – FKM GLT 3 – FKM 8 – HNBR 9 – HNBR James Walker 101 2 – Handle w/Locking Device 3 – Gear Operator 4 – Gear Operator w/Locking Device 9 – Bare Stem 99 – No Options 99 – None E1 – EB Body, Adapter and Trunnion Cover E2 – EB Body, Adapter, Trunnion Cover and Bolting 8D-AXXX-X X X X X X XX XX BASE NUMBERS Size (in.) 2-1/16 FP 3-1/8 FP 4-1/16 FP API 5000 A2A5 A3A5 A4A5 22 VALV E S & MEA S U R E M E N T PRESSURE TEMPERATURE DATA PRESSURE TEMPERATURE CHART API 6D 4000 Class 1500 DIFFERENTIAL PRESSURE (psig) 3500 3000 2500 PEEK Class 900 2000 NYLON Class 600 1500 FKM 1000 Class 300 500 AFLAS or EPDM TEFLON Class 150 0 0 100 200 300 400 500 600 TEMPERATURE (° F) PRESSURE TEMPERATURE CHART API 5000 5500 5000 Class 5000 DIFFERENTIAL PRESSURE (psig) 4500 4000 3500 3000 2500 PEEK NYLON 2000 FKM 1500 AFLAS or EPDM 1000 500 0 0 100 200 300 400 500 600 TEMPERATURE (° F) Information provided for general information only; consult factory for certified data. 23 AOP Series D Trunnion Mounted Ball Valve SPECIFICATIONS AND CONFORMANCE AOP trunnion mounted ball valves are designed, manufactured and tested in accordance with the following industry standards. Additional end-user or industry standards can be produced upon request. ASME/ANSI – American Society of Mechanical Engineers/American National Standard Institute B16.5 Steel pipe flanges B16.10 Face-to-face and end-to-end dimensions of ferrous valve B16.25 Butt welding ends B16.34 Wall thickness VIII, Div. 1 Bolting design NACE – National Association of Corrosion Engineers MR0175 Sulfide stress cracking resistant metallic materials for oilfield equipment API – American Petroleum Institute Spec. 6D Specification for pipeline valves Spec. 6FA Specification for fire testing of valves Spec. Q1 Quality program MSS – Manufacturers Standardization Society SP - 6 Standard finishes for contact faces of pipe flanges and connecting end flanges of valves and fittings SP - 25 Standard marking system for valves, fittings, flanges and unions SERIES D – VALVE CV Size (in.) 2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP Class 150 - - - - 2377 740 5074 2020 10,103 4320 17,037 8820 26,163 Class 300 - - - - 2067 755 5074 2010 10,103 4430 17,037 8900 26,163 Class 600 359 248 924 660 1773 785 4577 2030 8950 4210 14,324 7600 22,729 Class 900 321 184 892 625 1723 825 4383 2010 8476 4180 13,884 8750 21,186 Class 1500 325 223 815 618 1595 858 - - - - - - - Class 2500 207 - 490 - 1014 - - - - - - - - API 5000 328 - 818 - 1598 858 - - - - - - - The flow coefficient CV of a valve is the flow rate of water (gallons/minute at 60° F) through a fully opened valve, with a pressure drop of 1 psi across the valve. To find the flow of a liquid or gas through a valve from the CV, use the following formulas. 24 VALV E S & MEA S U R E M E N T FLOW COEFFICIENTS AND TORQUE VALUES FLOW EQUATIONS Liquid Flow Gas Flow (for non-critical flow) QL = Flow rate of liquid (gallons/minute) Qg = Flow rate of gas (CFH) rP = Differential pressure across the valve (psig) rP G = Specific gravity of liquid P2 = Outlet pressure (psia) G QL = CV x rP = Differential pressure across the valve (psig) = Specific gravity of gas (air = 1) ÷ G Qg = 61 x CV x (P 2 x rP) ÷ G VALVE TORQUES AT MAX RATED PRESSURE at 100° F (in-lbs) Size (in.) 2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP Class 150 - - - - 1099 1099 3864 3684 6408 6408 10,320 10,320 12,804 Class 300 - - - - 1410 1410 5308 5308 10,634 10,634 14,733 14,733 19,421 Class 600 1128 1178 2064 2064 2628 2628 7956 7956 15,722 15,722 21,543 21,543 27,909 Class 900 1344 1344 2448 2448 4308 4308 11,076 11,076 20,322 20,322 31,372 31,372 38,032 Class 1500 1644 1644 3408 3408 6084 6084 - - - - - - - Class 2500 3853 - 7972 - 13,224 - - - - - - - - API 5000 3163 - 6533 - 10,872 - - - - - - - - 5000 psi Information provided for general information only; consult factory for certified data. 25 VALV E S & MEA S U R E M E N T 845 SE 29th Street Oklahoma, OK 73129 USA PO Box 94700 Oklahoma, OK 73143 USA Tel 405.912.4446 Fax 405.912.4440 sales@aopind.com Learn more about AOP at: www.c-a-m.com www.aopind.com ENVIRONME N XCELLEN LE CE TA TH SAFETY AL A HE ND CA HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt, nothing gets harmed. MERON Cameron strives for continuous improvement in all aspects of our business. Cameron reserves the right to modify designs and specifications without notice or obligation. Nothing contained in this brochure is intended to extend any type of warranty, expressed or implied. ©2012 Cameron | AOP is a trademark of Cameron. | 9/12 AD00265V
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