AOP Series D Trunnion Mounted Ball Valves Brochure

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VALVES & MEASUREMENT
AOP Series D Trunnion Mounted Ball Valve
1
VALVES & MEASUREMENT
Table of Contents
AOP SERIES D TRUNNION MOUNTED BALL VALVE
General Information ...................................................................................... 2
Features and Benefits .................................................................................... 3
ASME Class 150-900, 2“ through 6“ x 4“
Valve Assembly ....................................................................................... 4
Materials of Construction ....................................................................... 5
Dimensions and Weights ........................................................................ 6
Topworks Dimensions ............................................................................. 8
ASME Class 150-900, 6“ through 12“
Valve Assembly ....................................................................................... 9
Materials of Construction ....................................................................... 10
Dimensions and Weights ........................................................................ 11
Topworks Dimensions ............................................................................. 13
ASME Class 1500, 2“ x 2“ through 6“ x 4“
Valve Assembly ....................................................................................... 14
Materials of Construction ....................................................................... 15
Dimensions and Weights ....................................................................... 16
Topworks Dimensions ............................................................................. 18
ASME Class 2500 and 5000# MOP, 2“ x 2“ through 6“ x 4“
Materials of Construction ....................................................................... 19
Dimensions and Weights ....................................................................... 20
ASME Class 150-2500, 2“ through 12“
Assembly Codes/Part Numbers ................................................................ 21
API 5000, 2-1/16“ through 4-1/16“
Assembly Codes/Part Numbers ................................................................ 22
Pressure Temperature Data ........................................................................... 23
Specifications and Conformance .................................................................. 24
Flow Coefficients and Torque Values ............................................................ 25
VALVES & MEASUREMENT
2
AOP Series D Trunnion Mounted Ball Valve
GENERAL INFORMATION
Cameron’s AOP™ brand offers a wide range of trunnion
ball valves. The designs have been developed based on
our customers’ requirements.
When you specify an AOP ball valve, you have selected a
premier product. With our state-of-the-art manufacturing
techniques, our valves are manufactured to the highest
standards ensuring superior performance.
All AOP ball valves are manufactured and tested in
compliance with the requirements of API 6D
specifications. These industry standards dictate end-to-end
dimensions, flange configuration, port sizes, materials of
construction, quality control procedures and testing
requirements.
AOP ball valves are stocked by a network of authorized
distributors to service the petroleum producing and
refining industries in the US and Canada. AOP products
are marketed worldwide by domestic and international
representatives. Many of these representatives maintain
local inventories for immediate delivery.
In addition to trunnion ball valves, Cameron’s AOP brand
offers a wide range of threaded-end and flanged-end
floating ball valves, threaded and flanged check valves,
and needle valves.
Call Cameron, our field representatives or local
distributors today for more information on how we can
provide solutions for your production needs.
3
VALVES & MEASUREMENT
FEATURES AND BENEFITS
The AOP Series D trunnion mounted ball valves offer a
broad range of trim options. These include: stainless steel,
low-temperature or high-temperature applications and
special graphite seals.
The special graphite seals are provided to effectively
prevent external leakage for fire-safe applications
(conforms to API specifications 6FA or 607).
AOP’s two-piece, end-entry, trunnion mounted ball valves
are available in flanged connections with sizes ranging
from 2” to 12” bore to ASME Class 900 and 2”, 3” and
4” in API 1500 and 5000 pressure classes.
Operating temperatures range from -50° F to +350° F
(-46° C to +175° C).
Standard Features
• Doublebarrierstemseals
• Shortcoupledtrunnionstoreduceunitbearingloads
and operating torque
• Fixed-positionexternalstops
• Stemseparatefromtheball
• Trunnionmountedballforeaseofoperationathigh
pressures
• NACEMR0175/ISO15156
• Fire-testedinaccordancewithAPI6FAorAPI607
• Plasticpolymerinsertorelastomer(6”to12”)for
seat sealing
• Metal-backedself-lubricatingPTFEsleevebearings
and thrust washers reduce torque and extend
service life
• Boltedconstructionpermitsdisassemblyonjobsite
for repairs
• Standardvalvetrimissuppliedwithelectroless
nickel coating
• Fire-safegraphiteringsforprotectionagainstexternal
leakage (2”, 3” and 4”)
• Self-relievingseatstoeliminatecavitypressurelock
• Doubleblockandbleedstandard
• Seatinjectionstandardon6”to12”valvesinASME
Class 150-900 and 2“, 3” and 4” valves in ASME
Class 1500, 2500 and 5000
• API6Dmonogrammed
Optional Features
• Sealingmaterialsareavailableforvariousservice
conditions
4
ASME Class 150-900, 2” through 6” x 4”
VALVE ASSEMBLY
38 36 7
13 8 11 26 4
17
27 15 25 7
30 28
7
17
1717
17
26 33 15 8 11 17 71 31 28 30 25 27 4
6 3 12 23 14 24 10 9 2
53718 2916
5
VALVES & MEASUREMENT
MATERIALS OF CONSTRUCTION
Notes: 1. Materials listed are minimum requirements. Cameron reserves the right to substitute materials listed on this page with alternate
materials for the designated service.
2. Component 8: Adapter plate required in lieu of bearing housing on actuated valves.
3. Stainless steel locking device available upon request.
* Buried NACE bolting available upon request.
Item Part Carbon Steel NACE Stainless Steel NACE
1 Body ASTM A216 WCC ASTM A216 WCC
2 Closure ASTM A216 WCC/A350 LF2 ASTM A216 WCC/A350 LF2
3 Ball ASTM A350 LF2 1MIL ENP ASTM A351 CF8M
4 Stem ASTM 4140 1MIL ENP ASTM A564-630
5 Lower Trunnion ASTM 4140 1MIL ENP ASTM A351 CF8M/A564-630
6SeatRing ASTM A350 LF2 1IML ENP w/insert ASTM A351 CF8M w/insert
7 Gland Plate ASTM A350 LF2 ASTM 350 LF2
8Bearing Housing
(Lever Op.)/Adapter Plate ASTM A36/A350 LF2 ASTM A36/A350 LF2
9 Body Stud ASTM A193 B7* ASTM A193 B7*
10 Body Stud Nut ASTM A194 2H* ASTM A194 2H*
11 Gland Plate Capscrews A574M A574M
12 Lower Trunnion Capscrews A574M A574M
13 Bearing Housing (Lever Op.)/
Adapter Plate Capscrews A574M A574M
14 Closure O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
15 Stem O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
16 Seat Gasket O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
17 Gland Plate O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
18 Trunnion O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
19 GlandPlateBackupRing
(Class 900/1500 Only, Not Shown) Nylon Nylon
20 StemBackupRing
(Class 900/1500 Only, Not Shown) Nylon Nylon
21 LowerTrunnionBackupRing
(Class 900/1500 Only, Not Shown) Nylon Nylon
22 ClosureBackupRing
(Class 900/1500 Only, Not Shown) Nylon Nylon
23 Lower Trunnion Fire Seal Graphoil Graphoil
24 Closure Fire Seal Graphoil Graphoil
25 Gland Plate Fire Seal Graphoil Graphoil
26 Stem Fire Seal Graphoil Graphoil
27 Gland Bushing ASTM A53 1MIL ENP ASTM A53 1MIL ENP
28 Stem Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
29 Trunnion Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
30 Upper Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
31 Seat Springs Inconel X-750 Inconel X-750
32 Stem Drive Pins AISI 4140 ASTM A564-630
33 Stop Plate (Lever Op.) ASTM A569 ASTM A569
34 Torque Pin (Actuated, Not Shown) AISI 1075 AISI 1075
35 Stem Key (Actuated) AISI 1045/AISI 4140 AISI 1045/AISI 4140
36 Stem Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
37 Vent/Drain Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
38 BodyInjectionFitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
6
DIMENSIONS AND WEIGHTS
C
E
D
H
G
A
A/2
I F K
J
7
VALVES & MEASUREMENT
DIMENSIONS AND WEIGHTS
SIZE in. B A C D E F G H I J K Weight lb
(mm) (RF) Valve (kg) Gearbox (kg)
4 4 9 6-1/8 10-1/2 9-1/8 2-7/8 2-1/4 7-11/16 4 9-3/16 36 120 20
(100) (102) (229) (156) (267) (232) (71) (57) (195) (102) (233) (914) (54) (9)
6 x 4 x 6 4 10-1/2 6-1/8 10-1/2 11 2-7/8 2-1/4 7-11/16 4 9-3/16 36 135 20
(150 x 100 x 150) (102) (267) (156) (267) (279) (71) (57) (195) (102) (233) (914) (61) (9)
ASME CLASS 150 Working pressure – 285 psig (19.7 barg)
ASME CLASS 300 Working pressure – 740 psig (51.0 barg)
SIZE in. B A C D E F G H I J K Weight lb
(mm) (RF) Valve (kg) Gearbox (kg)
4 4 12 6-1/8 10-1/2 10 2.80 2-1/4 7-11/16 4 9-3/16 36 145 20
(100) (102) (305) (156) (267) (254) (71) (57) (195) (102) (233) (914) (66) (9)
6 x 4 x 6 4 15-7/8 6-1/4 10-1/2 12-1/2 2.80 2-1/4 7-11/16 4 9-3/16 36 200 20
(150 x 100 x 150) (102) (403) (159) (267) (318) (71) (57) (195) (102) (233) (914) (91) (9)
SIZE in. B A C D E F G H I J K Weight lb
(mm) RF RTJ Valve (kg) Gearbox (kg)
2 2 11-1/2 11-5/8 4-1/8 8-1/2 6-1/2 2.05 2-1/4 8.42 4 6-1/2 24 50 11
(50) (51) (292) (295) (105) (216) (165) (52) (57) (215) (101) (165) (610) (23) (5)
3 x 2 x 3 2 14 14-1/8 4-1/8 8-1/2 8-1/4 2.05 2-1/4 8.42 4 6-1/2 24 70 11
(75 x 50 x 75) (51) (356) (359) (105) (216) (210) (52) (57) (215) (101) (165) (610) (32) (5)
3 3 14 14-1/8 5-1/8 9-1/2 8-1/4 2.80 2-1/4 11-3/16 6 8-1/4 36 100 20
(75) (76) (356) (359) (130) (241) (210) (71) (57) (284) (152) (210) (914) (45) (9)
4 x 3 x 4 3 17 17-1/8 5-7/16 9-1/2 10-3/4 2.80 2-1/4 11-3/16 6 8-1/4 36 155 20
(100 x 75 x 100) (76) (432) (435) (138) (241) (273) (71) (57) (284) (152) (210) (914) (70) (9)
4 4 17 17-1/8 6-1/8 10-1/2 10-3/4 2.80 2-1/4 11-3/16 6 9-3/16 36 190 20
(100) (102) (432) (435) (156) (267) (273) (71) (57) (284) (152) (233) (914) (86) (9)
6 x 4 x 6 4 22 22-1/8 7 10-1/2 14 2.80 2-1/4 11-3/16 6 9-3/16 36 295 20
(150 x 100 x 150) (102) (559) (562) (178) (267) (356) (71) (57) (284) (152) (233) (914) (134) (9)
ASME CLASS 600 Working pressure – 1480 psig (102 barg)
SIZE in. B A C D E F G H I J K Weight lb
(mm) RF RTJ Valve (kg) Gearbox (kg)
2 2 14-1/2 14-5/8 4-7/16 8-3/4 8-1/2 2.80 2-1/4 11-3/16 6 6-7/8 24 100 20
(50) (51) (368) (371) (113) (222) (216) (71) (57) (284) (152) (175) (610) (45) (9)
3 x 2 x 3 2 15 15-1/8 4-3/4 8-3/4 9-1/2 2.80 2-1/4 11-3/16 6 6-7/8 24 120 20
(75 x 50 x 75) (51) (381) (384) (121) (222) (241) (71) (57) (284) (152) (175) (610) (54) (9)
3 3 15 15-1/8 5-9/16 10 9-1/2 2.80 2-1/4 11-3/16 6 8-3/4 36 150 20
(75) (76) (381) (384) (141) (254) (241) (71) (57) (284) (152) (222) (914) (68) (9)
4 x 3 x 4 3 18 18-1/8 5-3/4 10 11-1/2 2.80 2-1/4 11-3/16 6 8-3/4 36 190 20
(100 x 75 x 100) (76) (457) (460) (146) (254) (292) (71) (57) (284) (152) (222) (914) (86) (9)
4 4 18 18-1/8 6-13/16 11-1/2 11-1/2 3.39 2-1/4 10-3/4 9-7/8 10-1/4 48 260 30
(100) (102) (457) (460) (173) (292) (292) (86) (57) (273) (251) (260) (1219) (118) (14)
6 x 4 x 6 4 24 24-1/8 7-1/2 11-1/2 15 3.39 2-1/4 10-3/4 9-7/8 10-1/4 48 350 30
(150 x 100 x 150) (102) (610) (613) (191) (292) (381) (86) (57) (273) (251) (260) (1219) (159) (14)
ASME CLASS 900 Working pressure – 2220 psig (153.1 barg)
8
Ball
Size
in.
(mm)
ASME
Class K L M N P (+0/-0.003) Q Orientation S T Sq. Key Size
2150/600 4.65 1.378 0.39 4.75 0.983 4.016 4 Holes 0.35 0.315 8 mm x 40 mm
(50) (118.00) (35.00) (10.00) (120.60) (24.97) (102.01) (9.00) (10.00)
2900/1500 4.93 1.378 0.66 5.50 0.983 4.625 4 Holes 0.44 0.315 8 mm x 40 mm
(50) (125.10) (35.00) (17.00) (139.00) (24.97) (117.50) (11.00) (10.00)
3150/600 5.67 1.969 0.71 5.50 1.180 4.625 4 Holes 0.44 0.315 8 mm x 55 mm
(75) (144.00) (50.00) (18.00) (139.00) (29.97) (117.50) (11.00) (10.00)
3900/1500 6.08 2.165 0.71 5.78 1.377 4.921 4 Holes 0.44 0.315 10 mm x 60 mm
(75) (154.50) (55.00) (18.00) (146.00) (34.97) (125.00) (11.00) (10.00)
4150/600 6.61 2.165 0.71 5.78 1.377 4.921 4 Holes 0.44 0.315 10 mm x 60 mm
(100) (168.00) (55.00) (18.00) (146.00) (34.97) (125.00) (11.00) (10.00)
4900/1500 7.54 2.165 0.79 7.03 1.574 6.00 4 Holes 0.51 0.472 10 mm x 60 mm
(100) (191.50) (55.00) (20.00) (178.60) (39.97) (152.40) (13.00) (12.00)
TOPWORKS DIMENSIONS
M
K
L
Ø S
Ø T
Flowline
45 degrees
Ø P
Q
N
Ø
Ø
9
VALVES & MEASUREMENT
VALVE ASSEMBLY
32
31 33 15 84
1
20 16
22 24
17
27
28186
35 15 8 21 11 1022 9 15 12 16 20 4
25 5 21 323 25 14 2
29 1930
35 726 2529
245
1
ASME Class 150-900, 6” through 12”
10
MATERIALS OF CONSTRUCTION
Notes: 1. Materials listed are minimum requirements. Cameron reserves the right to substitute materials listed on this page with alternate
materials for the designated service.
2. Alternate seal materials are available for special applications.
* Buried NACE bolting available upon request.
Item Part Carbon Steel NACE Stainless Steel NACE
1 Body ASTM A216 WCC ASTM A216 WCC
2 Closure ASTM A216 WCC ASTM A216 WCC
3 Ball ASTM A350 LF2 1MIL ENP ASTM A351 CF8M 1MIL ENP
4 Stem AISI 4140 1MIL ENP ASTM A564-630
5BearingRetainer ASTM A36/A350 LF2 ASTM A36/A350 LF2
6InnerSeatRing ASTM A350 LF2 1MIL ENP ASTM A351 CF8M 1MIL ENP
7OuterSeatRing ASTM A350 LF2 1MIL ENP ASTM A351 CF8M
8 Gland Plate ASTM A350 LF2 ASTM A350 LF2
9 Adapter Plate ASTM A36/A350 LF2 ASTM A36/A350 LF2
10 Body Stud ASTM A193 B7* ASTM A193 B7*
11 Body Stud Nut ASTM A194 2H* ASTM A194 2H*
12 Gland Plate Capscrew A574M A574M
13 Adapter Plate Capscrew (Not Shown) A574M A574M
14 Closure O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
15 Gland Plate O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
16 Stem O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
17 Seat Seal O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
18 Seat Gasket O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
19 Grease Seal O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
20 Gland Bushing ASTM A53 1MIL ENP ASTM A53 1MIL ENP
21 Stem Trunnion Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
22 Upper Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
23 Lower Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
24 Stem Drive Pin AISI 4140 ASTM A564-630
25 BearingRetainingPin AISI 4140 AISI 4140
26 Seat Spring Inconel X-750 Inconel X-750
27 SeatLockRingSpringPin Stainless Steel Stainless Steel
28 SeatLockRing 304 SS 304 SS
29 SeatInjectionFitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
30 Internal Check Valve ASTM A182 316/K-Monel ASTM A182 316/K-Monel
31 Vent Plug ASTM A105 ASTM A182 316
32 Drain Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
33 Stem Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
34 Lifting Lug (Not Shown) A36 A36
35 Stem Key AISI 1045/AISI 4140 AISI 1045/AISI 4140
36 Torque Pin (Not Shown) AISI 1075 AISI 1075
11
VALVES & MEASUREMENT
DIMENSIONS AND WEIGHTS
I F
A/2
A
E
D
C
G
B
H
12
SIZE in. B A C D E F G H I Weight lb
(mm) RF RTJ Valve (kg) Gearbox (kg)
6 x 6 6.00 22.00 22.13 7.00 12.75 14.00 3.38 2.25 12.00 10.00 440 30
(150 x 150) (152) (559) (562) (178) (324) (356) (86) (57) (305) (254) (200) (14)
8 x 6 6.00 26.00 26.13 8.25 12.75 16.50 3.38 2.25 12.00 10.00 545 30
(200 x 150) (152) (660) (664) (210) (324) (419) (86) (57) (305) (254) (247) (14)
8 x 8 8.00 26.00 26.13 8.25 15.75 16.50 4.75 3.00 15.25 12.00 730 70
(200 x 200) (203) (660) (664) (210) (400) (419) (121) (76) (387) (305) (331) (32)
10 x 8 8.00 31.00 31.13 10.00 15.75 20.00 4.75 3.00 15.25 12.00 880 70
(250 x 200) (203) (787) (791) (254) (400) (508) (121) (76) (387) (305) (399) (32)
10 x 10 10.00 31.00 31.13 10.00 17.38 20.00 4.75 3.00 15.25 12.00 1240 70
(250 x 250) (254) (787) (791) (254) (441) (508) (121) (76) (387) (305) (562) (32)
12 x 10 10.00 33.00 33.13 11.00 17.38 22.00 4.75 3.00 15.25 12.00 1280 70
(300 x 250) (254) (838) (841) (279) (441) (559) (121) (76) (387) (305) (581) (32)
12 x 12 12.00 33.00 33.13 11.50 19.00 22.00 4.75 3.00 17.56 12.00 1675 88
(300 x 300) (305) (838) (841) (292) (483) (559) (121) (76) (446) (305) (760) (40)
6 6.00 24.00 24.13 7.50 14.50 15.00 5.13 3.00 15.25 10.00 555 70
(150) (152) (610) (613) (191) (368) (381) (130) (76) (387) (254) (252) (32)
8 x 6 x 8 6.00 29.00 29.13 9.25 14.50 18.50 5.13 3.00 15.25 10.00 755 70
(200 x 150 x 200) (152) (737) (740) (235) (368) (470) (130) (76) (387) (254) (342) (32)
8 8.00 29.00 29.13 9.25 15.63 18.50 5.13 3.00 15.25 12.00 1150 70
(200) (203) (737) (740) (235) (397) (470) (130) (76) (387) (305) (522) (32)
10 x 8 x 10 8.00 33.00 33.13 10.75 15.63 21.50 5.13 3.00 15.25 12.00 1200 70
(250 x 200 x 250) (203) (838) (841) (273) (397) (546) (130) (76) (387) (305) (544) (32)
10 10.00 33.00 33.13 10.75 17.38 21.50 8.31 3.00 17.56 12.00 1355 88
(250) (254) (838) (841) (273) (441) (546) (211) (76) (446) (305) (615) (40)
12 x 10 x 12 10.00 38.00 38.13 12.00 17.38 24.00 8.31 3.00 17.56 12.00 1705 88
(300 x 250 x 300) (254) (965) (968) (305) (441) (610) (211) (76) (446) (305) (773) (40)
12 12.00 38.00 38.13 12.00 19.00 24.00 8.31 3.00 17.56 12.00 2175 88
(300) (305) (965) (968) (305) (483) (610) (211) (76) (446) (305) (987) (40)
ASME CLASS 150 Working pressure – 285 psig (19.7 barg)
SIZE in. B A C D E F G H I Weight lb
(mm) (RF) Valve (kg) Gearbox (kg)
6 6.00 15.50 6.31 12.75 11.00 3.38 2.25 10.75 6.00 230 30
(150) (152) (394) (160) (324) (279) (86) (57) (273) (152) (104) (14)
8 x 6 x 8 6.00 18.00 6.75 12.75 13.50 3.38 2.25 10.75 6.00 330 30
(200 x 150 x 200) (152) (457) (171) (324) (343) (86) (57) (273) (152) (150) (14)
8 8.00 18.00 8.13 14.50 13.50 4.75 3.00 15.00 8.00 480 70
(200) (203) (457) (206) (368) (343) (121) (76) (381) (203) (218) (32)
10 x 8 x 10 8.00 21.00 8.13 14.50 16.00 4.75 3.00 15.00 8.00 580 70
(250 x 200 x 250) (203) (533) (206) (368) (406) (121) (76) (381) (203) (263) (32)
10 10.00 21.00 9.69 16.25 16.00 4.75 3.00 15.00 8.00 785 70
(250) (254) (533) (246) (413) (406) (121) (76) (381) (203) (356) (32)
12 x 10 x 12 10.00 24.00 9.69 16.25 19.00 4.75 3.00 15.00 8.00 815 70
(300 x 250 x 300) (254) (610) (246) (413) (483) (121) (76) (381) (203) (370) (32)
12 12.00 24.00 11.44 17.88 19.00 4.75 3.00 15.00 12.00 1115 70
(300) (305) (610) (291) (454) (483) (121) (76) (381) (305) (506) (32)
6 6.00 15.88 6.31 12.75 12.50 3.38 2.25 10.75 6.00 275 30
(150) (152) (403) (160) (324) (318) (86) (57) (273) (152) (125) (14)
8 x 6 x 8 6.00 19.75 7.50 12.75 15.00 3.38 2.25 10.75 6.00 395 30
(200 x 150 x 200) (152) (502) (191) (324) (381) (86) (57) (273) (152) (179) (14)
8 8.00 19.75 8.13 14.50 15.00 4.75 3.00 15.00 8.00 605 70
(200) (203) (502) (206) (368) (381) (121) (76) (381) (203) (274) (32)
10 x 8 x 10 8.00 22.38 8.75 14.50 17.50 4.75 3.00 15.00 8.00 655 70
(250 x 200 x 250) (203) (568) (222) (368) (445) (121) (76) (381) (203) (297) (32)
10 10.00 22.38 9.69 16.25 17.50 4.75 3.00 15.00 8.00 915 70
(250) (254) (568) (246) (413) (445) (121) (76) (381) (203) (415) (32)
12 x 10 x 12 10.00 25.50 10.25 16.25 20.50 4.75 3.00 15.00 8.00 1315 70
(300 x 250 x 300) (254) (648) (260) (413) (521) (121) (76) (381) (203) (596) (32)
12 12.00 25.50 11.44 17.88 20.50 4.75 3.00 15.00 12.00 1390 70
(300) (305) (648) (291) (454) (521) (121) (76) (381) (305) (630) (32)
ASME CLASS 300 Working pressure – 740 psig (51.0 barg)
ASME CLASS 600 Working pressure – 1480 psig (102 barg)
ASME CLASS 900 Working pressure – 2220 psig (153.1 barg)
DIMENSIONS AND WEIGHTS
13
VALVES & MEASUREMENT
Ball
Size
in.
(mm)
ASME
Class K L M N P (+0/-0.003) Q Orientation S T Sq. Key Size
6150/600 8.76 2.717 13/16 8-1/16 1.748 6.50 4 Holes 13/16 0.472 3/8” x 3-1/4”
(150) (222.60) (69.00) (21.00) (205.00) (44.00) (165.00) (21.00) (12.00)
6900 9.31 3.543 13/16 9-1/16 2.374 7.75 8 Holes 9/16 0.629 5/8” x 4”
(150) (236.50) (90.00) (21.00) (230.00) (60.30) (197.00) (14.00) (16.00)
8150/900 10.50 3.543 13/16 9-1/16 2.374 7.75 8 Holes 9/16 0.629 5/8” x 4”
(200) (266.60) (90.00) (21.00) (230.00) (60.30) (197.00) (14.00) (16.00)
10 150/600 12.25 3.543 13/16 9-1/16 2.374 7.75 8 Holes 9/16 0.629 5/8” x 4”
(250) (311.10) (90.00) (21.00) (230.00) (60.30) (197.00) (14.00) (16.00)
10 900 12.25 3.740 13/16 9-1/16 2.374 7.75 8 Holes 9/16 0.629 5/8” x 4-3/8”
(250) (311.10) (95.00) (21.00) (230.00) (60.30) (197.00) (14.00) (16.00)
12 150/600 13.88 3.740 13/16 10-3/4 2.374 9.00 4 Holes 13/16 0.629 5/8” x 4-3/8”
(300) (352.40) (95.00) (21.00) (273.00) (60.30) (228.60) (21.00) (16.00)
12 900 13.88 3.740 13/16 10-3/4 2.874 9.00 4 Holes 13/16 0.629 3/4” x 4-5/16”
(300) (352.40) (95.00) (21.00) (273.00) (73.00) (228.60) (21.00) (16.00)
TOPWORKS DIMENSIONS
M
K
L
Ø S Ø T
Ø P
Flowline
22.5 degrees
45 degrees
Drilling w/ 4 holes
straddle centerline
Drilling w/ 8 holes
straddle centerline
Q
N
Ø
Ø
14
VALVE ASSEMBLY
40
43 39 15 84
1
20 16
22 24 3
35
2217
36 13 19 10 9
31 21 29 30 4
32 14 20 826 15 27 12
41 6
18
4
3
42
20
1 18 6
24 25
11 2
5
or
23
BARE STEM OPTION
38
ASME Class 1500, 2” x 2” through 6” x 4”
15
VALVES & MEASUREMENT
MATERIALS OF CONSTRUCTION
Notes: 1. Materials listed are minimum requirements. Cameron reserves the right to substitute materials listed on this page with alternate
materials for the designated service.
2. Alternate seat, seal and ring materials are available for special applications.
3. Stainless steel locking device available upon request.
* Buried NACE bolting available upon request.
Item Part Carbon Steel NACE Stainless Steel NACE
1 Body ASTM A216 WCC ASTM A216 WCC
2 Closure-Adapter ASTM A216 WCC ASTM A216 WCC
3 Ball AISI 4140/4130 1MIL ENP ASTM A564-630
4 Stem AISI 4140/4130 1MIL ENP ASTM A564-630
5 Lower Trunnion AISI 4140/4130 1MIL ENP ASTM A564-630
6SeatRing AISI 4140/4130 1MIL ENP with insert ASTM A564-630 with insert
7 Gland Plate-Bonnet ASTM A350 LF2 ASTM A350 LF2
8 Trunnion Cover AISI 4130/4140 AISI 4130/4140
9 Bearing Housing (Lever Op.) ASTM A36/A350 LF2 ASTM A36/A360 LF2
10 Adapter Plate (Actuated Valve) ASTM A36/A350 LF2 ASTM A36/A360 LF2
11 Body Stud ASTM A193 B7* ASTM A193 B7*
12 Body Nut ASTM A194 2H* ASTM A194 2H*
13 Gland Plate Capscrews A574M A574M
14 Trunnion Cover Capscrews A574M A574M
15 Closure O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
16 Stem O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
17 Seat Gasket O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
18 Seat Secondary O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
19 Gland Plate O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
20 Trunnion O-ring Fluorocarbon Elastomer Fluorocarbon Elastomer
21 GlandPlateBackupRing Nylon Nylon
22 SeatGasketBackupRing Nylon Nylon
23 StemBackupRing Nylon Nylon
24 LowerTrunnionBackupRing Nylon Nylon
25 ClosureBackupRing Nylon Nylon
26 Lower Trunnion Fire Seal Graphoil Graphoil
27 Closure Fire Seal Graphoil Graphoil
28 Gland Plate Fire Seal Graphoil Graphoil
29 Stem Fire Seal Graphoil Graphoil
30 Gland Bushing ASTM A53 1MIL ENP ASTM A53 1MIL ENP
31 Stem Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
32 Trunnion Bearing Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
33 Stem Thrust Washer Dry Bearing (Steel/Teflon) Dry Bearing (Steel/Teflon)
34 Seat Wave Springs Inconel X-750 Inconel X-750
35 Stem Drive Pins AISI 4140 ASTM A564-630
36 Stop Plate (Lever Op.) ASTM A569 ASTM A569
37 Torque Pin (Actuated, Not Shown) AISI 1075 AISI 1075
38 Stem Key (Actuated) AISI 1045/AISI 4140 AISI 1045/AISI 4140
39 Stem Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
40 Body Vent/Drain Fitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
41 SeatInjectionFitting AISI 1018/AISI 4140 ASTM A182 316/A564-630
42 Internal Check Valve AISI 4140/K-Monel ASTM A182 316/K-Monel
43 Body Vent Plug ASTM A105 ASTM A182 316
16
DIMENSIONS AND WEIGHTS
C
E
D
H
G
A
A/2
IF
J
K
B
17
VALVES & MEASUREMENT
Size in. B A C D E F G H I J K Weight lb
(mm) RF RTJ Valve (kg) Gearbox (kg)
2 x 2 2.06 14.50 14.63 4.06 6.53 8.50 2.80 1.86 11.17 5.90 8.06 24.00 100 21
(50 x 50) (52) (368) (372) (103) (166) (216) (71) (47) (284) (150) (205) (610) (45) (9.5)
3 x 2 2.06 18.50 18.63 4.06 6.53 10.50 2.80 1.86 11.17 5.90 8.06 24.00 170 21
(80 x 50) (52) (470) (473) (103) (166) (267) (71) (47) (284) (150) (205) (610) (77) (9.5)
3 x 3 3.13 18.50 18.63 5.29 7.72 10.50 2.80 1.86 11.17 5.90 10.24 36.00 197 21
(80 x 80) (79.5) (470) (473) (134) (196) (267) (71) (47) (284) (150) (260) (914) (89) (9.5)
4 x 3 3.13 21.50 21.62 5.29 7.72 12.25 2.80 1.86 11.17 5.90 10.24 36.00 240 21
(100 x 80) (79.5) (546) (549) (134) (196) (311) (71) (47) (284) (150) (260) (914) (109) (9.5)
4 x 4 4.06 21.50 21.62 6.52 9.21 12.25 3.39 1.97 10.75 9.80 12.19 48.00 360 30
(100 x 100) (103) (546) (549) (166) (234) (311) (86) (50) (273) (249) (310) (1219) (163) (13.5)
6 x 4 4.06 27.75 28.00 6.52 9.21 15.50 3.39 1.97 10.75 9.80 12.19 48.00 405 30
(150 x 100) (103) (705) (711) (166) (234) (394) (86) (50) (273) (249) (310) (1219) (184) (13.5)
DIMENSIONS AND WEIGHTS
API 6D CLASS 1500
18
TOPWORKS DIMENSIONS
Ø S
Ø T
45 degrees
Ø P
M
K
Flowline
Q
N
Ø
Ø
L
Size in.
(mm) K L M N P
(+0/-0.003) Q Orientation S T Sq. Key Size
2 x 2 4.93 1.38 0.66 5.50 0.983 4.625 4 Holes 0.44 0.315 0.315 x 1.57
(50 x 50) (125) (35) (17) (139) (24.97) (117.50) (11) (10) (8 x 40)
3 x 3 6.13 2.17 0.71 5.78 1.377 4.921 4 Holes 0.44 0.315 0.393 x 2.36
(80 x 80) (156) (55) (18) (146) (34.97) (125) (11) (10) (10 x 60)
4 x 4 7.56 2.17 0.79 7.03 1.574 6.00 4 Holes 0.51 0.472 0.393 x 2.36
(100 x 100) (192) (55) (21) (178.60) (39.97) (152.40) (13) (12) (10 x 60)
19
VALVES & MEASUREMENT
Part Carbon Steel NACE Stainless Steel NACE Trim
Body Class 2500 A216 Gr. WCC/A105 A216 Gr. WCC/A105
Body 5000# MOP A487 Gr. 4 A487 Gr. 4
Tailpiece Class 2500 A216 Gr. WCC/A105 A216 Gr. WCC/A105
Tailpiece 5000# MOP A487 Gr. 4 A487 Gr. 4
Studs A193 Gr. B7M A193 Gr. B7M Zinc Plate
Nuts A194 Gr. 2HM A194 Gr. 2HM Zinc Plate
Capscrews A574M A574M
Stem Stop CS Zinc Plate CS Zinc Plate
Stem Bearing CS/Filled PTFE SS/Filled PTFE
Trunnion Bearing CS/Filled PTFE SS/Filled PTFE
Stop Plate Carbon Steel Carbon Steel
Lever Handle Ductile Iron Ductile Iron
Lower Cover Plate Carbon Steel 316 SS
Ball Class 2500 4130/4140 ENP A564 Type 630 SS
Ball 5000# MOP 4130/4140 ENP A564 Type 630 SS
Stem 4130/4140 ENP A564 Type 630 SS ENP
Trunnion 4130/4140 ENP A564 Type 630 SS ENP
SeatRingsClass1500,2500and5000#MOP 4130 A564 Type 630 SS
Seat Springs B637 X-750 B637 X-750
Grounding Spring Stainless Steel Stainless Steel
Seat Face Seals Class 2500 and 5000# MOP Nylon/PK Nylon/PK
Stem Seal Class 2500 and 5000# MOP PK PK
Stem O-rings HNBR/FKM HNBR/FKM
Body/Tailpiece O-ring HNBR/FKM HNBR/FKM
Seat O-rings HNBR/FKM HNBR/FKM
Trunnion O-ring HNBR/FKM HNBR/FKM
O-ringBackupRingClass2500and5000#MOP PK PK
MATERIALS OF CONSTRUCTION
ASME Class 2500 and 5000# MOP, 2” x 2” to 6” x 4”
20
DIMENSIONS AND WEIGHTS
FULL PORT API 5000# MOP
Size in. A
(mm) RF RJ B C D E F G H J L M N P R S T U V W X Y Z BB
2-1/16 14.50 14.62 2.00 2.00 6.29 4.06 5.58 1.52 1.118 2.656 0.690 1/2-13UNC 0.50 10.34 8.12 10.00 4.92 0.56 2.80 8.75 3.00 6.40 1.328 -
(52) (368) (371) (51) (51) (160) (103) (142) (39) (28.40) (67) (17.53) (13) (263) (206) (254) (125) (14) (71) (222) (76) (163) (34) -
3-1/8 18.50 18.62 3.00 3.00 7.29 4.75 6.96 2.21 1.496 3.375 0.994 1/2-13UNC 0.50 12.03 8.82 16.00 4.92 0.56 2.80 10.44 3.00 7.47 2.030 -
(79) (470) (473) (76) (76) (185) (121) (177) (56) (38.00) (86) (25.25) (13) (306) (224) (406) (125) (14) (71) (265) (76) (190) (52) -
4-1/16 21.50 21.63 4.00 4.00 8.47 6.68 8.72 2.04 1.496 4.500 - 5/8-11UNC 0.63 14.12 9.73 16.00 6.50 0.56 3.39 12.47 3.00 9.44 2.250 0.375
(103) (546) (549) (102) (102) (15) (170) (221) (52) (38.00) (114) - (16) (359) (247) (406) (165) (14) (86) (317) (76) (240) (57) (9.53)
ASME CLASS 2500
2 17.75 17.88 1.78 1.78 6.29 4.06 5.68 1.62 0.995 3.500 - 1/2-13UNC 0.50 10.34 8.12 10.00 4.92 0.56 2.80 8.75 3.00 6.70 1.750 0.250
(50) (451) (454) (45) (45) (160) (103) (144) (41) (25.27) (89) - (13) (263) (206) (254) (125) (14) (71) (222) (76) (170) (44) (6.35)
3 22.75 23.00 2.56 2.56 7.72 6.31 8.30 2.00 1.496 4.000 - 1/2-13UNC 0.50 13.75 9.73 16.00 5.51 0.56 3.39 12.10 3.00 9.07 2.030 0.375
(75) (578) (584) (65) (65) (196) (160) (211) (51) (38.00) (102) - (13) (349) (247) (406) (140) (14) (86) (307) (76) (230) (52) (9.53)
4 26.50 26.88 3.53 3.53 8.47 7.25 10.05 2.80 1.683 4.625 - 5/8-11UNC 0.63 15.09 13.64 20.00 4.92 0.56 4.11 13.20 3.00 - 2.312 0.375
(100) (673) (683) (90) (90) (215) (184) (255) (71) (42.75) (117) - (16) (383) (346) (508) (125) (14) (104) (335) (76) - (59) (9.53)
6 x 4 36.00 36.50 3.53 5.31 8.90 7.25 10.05 2.80 1.683 4.625 - 5/8-11UNC 0.63 15.09 13.64 20.00 4.92 0.56 4.11 13.20 3.00 - 2.312 0.375
(150 x 100) (914) (927) (90) (135) (226) (184) (255) (71) (42.75) (117) - (16) (383) (346) (508) (125) (14) (104) (335) (76) - (59) (9.53)
V
P
W
U
T
X
Through Hole Dia.
Bolt Circle Dia.
Through Hole
Dia. for Stem
Adaptation
MOUNTING BRACKET
TOP VIEW VALVE WITH GEAR
R
S
Dia.
E
D
F
G
H
CB
Y
DETAIL WITH MULTIHEAD
BARE STEM VALVE
Key Size
BB
Dia. Bore
Dia.
Lettered Side of Valve
Z
Z
Z
J
L
Stem Flat
= Size of Threads
= Depth of Threads
M
N
A
21
VALVES & MEASUREMENT
ASSEMBLY CODES / PART NUMBERS
Size
(in.) 2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP
150 - - - - D1N8 D1N9 D110 D111 D112 D113 D114 D115 D116
300 - - - - D3N8 D3N9 D310 D311 D312 D313 D314 D315 D316
600 D6N3 D6N5 D6N6 D6N7 D6N8 D6N9 D610 D611 D612 D613 D614 D615 D616
900 D9N3 D9N5 D9N6 D9N7 D9N8 D9N9 D910 D911 D912 D913 D914 D915 D916
1500 D8N3 D8N5 D8N6 D8N7 D8N8 D8N9 - - - - - - -
2500 D503 - D506 - D508 D509 - - - - - - -
NACE: BURIED NACE: NON-BURIED
A – CS/B7M N – CS/B7
A – CS/LA Stem
B – SS/Type 630 Stem
6 – CS (1 mil w/SS Fittings)
6–FlangedRF 
7–FlangedRTJ 
A–Nylon/Fire-safe J–Fluoroelastomer/Fire-safe
B – Teflon/Fire-safe
D – PEEK/Fire-safe
G – Devlon/Fire-safe
2 – FKM
7–JamesWalkerFR58/90(FKM)
8–HNBR
9–HNBRJamesWalker101
1 – Handle
2 – Handle w/Locking Device
3 – Gear Operator
4 – Gear Operator w/Locking Device
9 – Bare Stem
99 – No Weld End
XX – See Weld Chart
11 – Cameron in Weifang, China
99 – Cameron in Oklahoma City, Okla. US
8D-DXXX-X X X X X X XX XX
Body/Bolting Material
Trim Material: Ball/Stem/
Seat Carrier
End Connection
Seat Insert Material
and Fire-safe
Seals
Actuation
Pipe Size
Options
ASME Class 150-2500, 2” through 12”
22
BASE NUMBERS
Size (in.) 2-1/16 FP 3-1/8 FP 4-1/16 FP
API 5000 A2A5 A3A5 A4A5
1 – A487-4/B7
A – A487-4/B7M
N – A487-4/B7
A – LA/LA Stem – mil ENP
B – SS/Type 630 Stem
6 – LA/LA (1 mil w/SS Fittings)
7–FlangedRTJ
A – Nylon/Fire-safe
D – PEEK/Fire-safe
2 – FKM GLT
3 – FKM
8–HNBR
9–HNBRJamesWalker101
2 – Handle w/Locking Device
3 – Gear Operator
4 – Gear Operator w/Locking Device
9 – Bare Stem
99 – No Options
99 – None
E1 – EB Body, Adapter and Trunnion Cover
E2 – EB Body, Adapter, Trunnion Cover and Bolting
8D-AXXX-X X X X X X XX XX
Body/Bolting Material
Trim Material: Ball/Stem/
Seat Carrier
End Connection
Seat Insert Material
and Fire-safe
Seals
Actuation
Pipe Size
Options
ASSEMBLY CODES / PART NUMBERS
API 5000, 2-1/16” through 4-1/16”
23
VALVES & MEASUREMENT
PRESSURE TEMPERATURE DATA
PRESSURE TEMPERATURE CHART API 6D
PRESSURE TEMPERATURE CHART API 5000
Information provided for general information only; consult factory for certified data.
4000
3500
3000
2500
2000
1500
1000
500
0
DIFFERENTIAL PRESSURE (psig)
0 100 200 300 400 500 600
TEMPERATURE (° F)
PEEK
Class 1500
Class 900
Class 600
Class 300
Class 150
NYLON
TEFLON
FKM
AFLAS or
EPDM
5500
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
DIFFERENTIAL PRESSURE (psig)
0 100 200 300 400 500 600
TEMPERATURE (° F)
PEEK
Class 5000
NYLON
FKM
AFLAS or
EPDM
24
AOP Series D Trunnion Mounted Ball Valve
SPECIFICATIONS AND CONFORMANCE
AOP trunnion mounted ball valves are designed, manufactured and tested in accordance with the following industry
standards. Additional end-user or industry standards can be produced upon request.
ASME/ANSI – American Society of Mechanical Engineers/American National Standard Institute
B16.5 Steel pipe flanges
B16.10 Face-to-face and end-to-end dimensions of ferrous valve
B16.25 Butt welding ends
B16.34 Wall thickness
VIII, Div. 1 Bolting design
NACE – National Association of Corrosion Engineers
MR0175 Suldestresscrackingresistantmetallicmaterialsforoileldequipment
API – American Petroleum Institute
Spec. 6D Specification for pipeline valves
Spec. 6FA Specification for fire testing of valves
Spec. Q1 Quality program
MSS – Manufacturers Standardization Society
SP - 6 Standard finishes for contact faces of pipe flanges and connecting end flanges of valves and fittings
SP - 25 Standard marking system for valves, fittings, flanges and unions
SERIES D – VALVE CV
Size (in.) 2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP
Class 150 - - - - 2377 740 5074 2020 10,103 4320 17,037 8820 26,163
Class 300 - - - - 2067 755 5074 2010 10,103 4430 17,037 8900 26,163
Class 600 359 248 924 660 1773 785 4577 2030 8950 4210 14,324 7600 22,729
Class 900 321 184 892 625 1723 825 4383 2010 8476 4180 13,884 8750 21,186
Class 1500 325 223 815 618 1595 858 - - - - - - -
Class 2500 207 - 490 - 1014 - - - - - - - -
API 5000 328 - 818 - 1598 858 - - - - - - -
The flow coefficient CV of a valve is the flow rate of water (gallons/minute at 60° F) through a fully opened valve, with a
pressure drop of 1 psi across the valve. To find the flow of a liquid or gas through a valve from the CV, use the following
formulas.
25
VALVES & MEASUREMENT
FLOW COEFFICIENTS AND TORQUE VALUES
VALVE TORQUES AT MAX RATED PRESSURE at 100° F (in-lbs)
Size (in.) 2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP
Class 150 - - - - 1099 1099 3864 3684 6408 6408 10,320 10,320 12,804
Class 300 - - - - 1410 1410 5308 5308 10,634 10,634 14,733 14,733 19,421
Class 600 1128 1178 2064 2064 2628 2628 7956 7956 15,722 15,722 21,543 21,543 27,909
Class 900 1344 1344 2448 2448 4308 4308 11,076 11,076 20,322 20,322 31,372 31,372 38,032
Class 1500 1644 1644 3408 3408 6084 6084 - - - - - - -
Class 2500 3853 - 7972 - 13,224 - - - - - - - -
API 5000 3163 - 6533 - 10,872 - - - - - - - -
5000 psi
Information provided for general information only; consult factory for certified data.
FLOW EQUATIONS
Liquid Flow
QL = Flow rate of liquid (gallons/minute)
rP = Differential pressure across the valve (psig)
G = Specific gravity of liquid
QL = CV x rP ÷ G
Gas Flow (for non-critical flow)
Qg = Flow rate of gas (CFH)
rP = Differential pressure across the valve (psig)
P2 = Outlet pressure (psia)
G = Specific gravity of gas (air = 1)
Qg = 61 x CV x (P 2 x rP) ÷ G
©2012 Cameron | AOP is a trademark of Cameron. | 9/12 AD00265V
Cameron strives for continuous improvement in all aspects of our business. Cameron reserves
the right to modify designs and specifications without notice or obligation. Nothing
contained in this brochure is intended to extend any type of warranty, expressed or implied.
HSE Policy Statement
At Cameron, we are committed ethically, financially and personally
to a working environment where no one gets hurt, nothing gets harmed.
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VALVES & MEASUREMENT
845 SE 29th Street
Oklahoma, OK 73129
USA
PO Box 94700
Oklahoma, OK 73143
USA
Tel 405.912.4446
Fax 405.912.4440
sales@aopind.com
Learn more about AOP at:
www.c-a-m.com
www.aopind.com

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