Arctic_cat_2012_dvx_300_300_utility_service_manual Arctic Cat 2012 Dvx 300 Utility Service Manual

• FOREWORD
• TABLE OF CONTENTS
  • General Information
    • General Specifications
    • Torque Specifications
    • Torque Conversions (ft-lb/N-m)
    • Break-In Procedure
    • Gasoline - Oil - Lubricant
      • RECOMMENDED GASOLINE
      • RECOMMENDED ENGINE OIL
      • RECOMMENDED REAR DRIVE LUBRICANT (Utility)
      • RECOMMENDED TRANSMISSION LUBRICANT
      • FILLING GAS TANK
    • Genuine Parts
    • Preparation For Storage
    • Preparation After Storage
  • Periodic Maintenance/ Tune-Up
    • SPECIAL TOOLS
    • Periodic Maintenance Chart
    • Lubrication Points
    • Air Filter
      • CLEANING AND INSPECTING FILTER
      • CHECKING/DRAINING DRAIN TUBE
    • Valve/Tappet Clearance
    • Testing Engine Compression
    • Spark Plug
    • Muffler/Spark Arrester
    • Engine Oil - Filter
    • Rear Drive Lubricant (Utility)
    • Transmission Lubricant
    • Drive Chain (DVX)
      • INSPECTING
      • CLEANING AND LUBRICATING
      • ADJUSTING TENSION
    • Driveshaft/Coupling (Utility)
    • Nuts/Bolts/Cap Screws
    • Headlight/Taillight- Brakelight
    • Shift Lever
      • CHECKING ADJUSTMENT
      • ADJUSTING SHIFT LEVER
    • Hydraulic Brake Systems
      • CHECKING/BLEEDING
      • INSPECTING HOSES
      • CHECKING/REPLACING FRONT PADS
    • Auxiliary/Rear Hydraulic Brake
      • CHECKING
      • BLEEDING
      • MEASURING/REPLACING REAR BRAKE PADS (Utility)
        • Removing
        • Inspecting and Measuring
        • Installing
      • MEASURING/REPLACING REAR/ AUXILIARY BRAKE PADS (DVX)
        • Removing
        • Inspecting and Measuring
        • Installing
    • Burnishing Brake Pads
    • Checking/Replacing V-Belt
      • REMOVING
      • INSTALLING
  • Engine/Transmission
    • SPECIAL TOOLS
    • Removing Engine/ Transmission
      • DVX
      • Utility
    • Top-Side Components
    • Removing Top-Side Components
      • A. Valve Cover B. Cylinder Head
      • C. Cylinder D. Piston
    • Servicing Top-Side Components
      • VALVE ASSEMBLY
        • Cleaning/Inspecting Camshaft Holder
        • Removing Valves
        • Measuring Valve Stem/Valve Guide Clearance
        • Inspecting Valve Face
      • CYLINDER HEAD ASSEMBLY
        • Cleaning/Inspecting Cylinder Head
        • Measuring Cylinder Head Distortion
        • Measuring Camshaft Lobe Height
        • Inspecting Camshaft Bearing Journal
        • Measuring Rocker Arm/ Shaft Clearance
        • Installing Valves
      • PISTON ASSEMBLY
        • Cleaning/Inspecting Piston
        • Removing Piston Rings
        • Cleaning/Inspecting Piston Rings
        • Measuring Piston-Ring End Gap (Installed)
        • Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore
        • Measuring Piston Skirt/ Cylinder Clearance
        • Installing Piston Rings
      • CYLINDER ASSEMBLY
        • Cleaning/Inspecting Cylinder
        • Inspecting Cam Chain Guide
        • Honing Cylinder
    • Installing Top-Side Components
      • A. Piston B. Cylinder
      • C. Cylinder Head D. Valve Cover
    • Left-Side Components
    • Removing Left-Side Components
      • A. Recoil Starter (Utility)
      • B. V-Belt Cover C. Drive Pulley D. Driven Pulley/Centrifugal Clutch Assembly
    • Servicing Left-Side Components
      • RECOIL STARTER (Utility)
        • Removing/Disassembling
        • Cleaning and Inspecting
        • Assembling/Installing
      • V-BELT COVER
      • DRIVE PULLEY
      • DRIVEN PULLEY/CENTRIFUGAL CLUTCH ASSEMBLY
        • Disassembling
        • Inspecting
        • Assembling
    • Installing Left-Side Components
      • A. Drive Pulley B. Driven Pulley/Centrifugal Clutch Assembly C. V-Belt Cover
    • Right-Side Components
    • Removing Right-Side Components
      • A. Transmission (DVX)
      • A. Transmission (Utility)
      • B. Water Pump C. Trigger Coil D. Stator Coil E. Rotor/Flywheel
      • F. Oil Pump
    • Servicing Right-Side Components
      • TRANSMISSION (DVX)
        • Inspecting
        • Assembling
      • TRANSMISSION (Utility)
        • Inspecting
      • SECONDARY GEARS
        • Checking Backlash
        • Correcting Backlash
        • Checking Tooth Contact
        • Correcting Tooth Contact
        • Assembling
    • Installing Right-Side Components
      • A. Oil Pump
      • B. Rotor/Flywheel C. Trigger Coil D. Stator Coil
      • E. Water Pump F. Transmission
    • Center Crankcase Components
    • Separating Crankcase Halves
    • Disassembling Crankcase Half
    • Servicing Center Crankcase Components
      • CRANKSHAFT ASSEMBLY
        • Measuring Connecting Rod (Small End Inside Diameter)
        • Measuring Connecting Rod (Small End Deflection)
        • Measuring Connecting Rod (Big End Side-to-Side)
        • Measuring Crankshaft (Runout)
        • Measuring Crankshaft (Web-to- Web)
      • CRANK BALANCER SHAFT
        • Inspecting
    • Assembling Crankcase Half
    • Joining Crankcase Halves
    • Installing Engine/ Transmission
      • DVX
      • Utility
    • Troubleshooting
  • Fuel/Lubrication/Cooling
    • Carburetor
      • REMOVING
      • DISASSEMBLING
      • CLEANING AND INSPECTING
      • ASSEMBLING
      • INSTALLING
    • Throttle Cable Free-Play
    • Engine RPM (Idle)
    • Gas Tank
      • REMOVING
      • CLEANING AND INSPECTING
      • INSTALLING
    • Gas Tank Valve
      • REMOVING/INSPECTING
      • INSTALLING
    • Gas/Vent Hoses
    • Oil Flow Chart
    • Oil Pump
      • REMOVING/DISASSEMBLING
      • CLEANING AND INSPECTING
      • ASSEMBLING/INSTALLING
    • Liquid Cooling System
    • Radiator
      • REMOVING
      • CLEANING AND INSPECTING
      • INSTALLING
    • Hoses/Thermostat
      • REMOVING
      • INSPECTING
      • INSTALLING
    • Fan
      • REMOVING
      • INSTALLING
    • Water Pump
      • REMOVING/DISASSEMBLING
      • CLEANING AND INSPECTING
      • ASSEMBLING/INSTALLING
    • Troubleshooting
  • Electrical System
    • SPECIAL TOOLS
    • RPM Limiter
    • Testing Electrical Components
    • Electrical Connections
    • Switches
    • Battery
    • Brakelight Switch (Auxiliary)
      • VOLTAGE (Wiring Harness Side)
      • RESISTANCE (Switch Connector)
    • Brakelight Switch (Handlebar Control)
      • VOLTAGE (Wiring Harness Connector)
      • RESISTANCE (Switch)
    • Coolant Temperature and Cooling Fan Switches
    • Fan Motor
      • VOLTAGE (Main Harness Connector to Fan Motor)
      • RESISTANCE (Fan Motor Connector)
    • Fuse Block
    • Fuses
    • Ignition Coil
      • PEAK VOLTAGE (Primary/CDI Side)
      • RESISTANCE
        • Primary Winding
        • Secondary Winding
        • Spark Plug Cap
    • Indicator Lights (DVX)
    • LCD Gauge Assembly
      • REMOVING
      • TESTING
      • INSTALLING
    • Ignition Switch
      • VOLTAGE
      • RESISTANCE
    • Handlebar Control Switches
      • RESISTANCE (HI Beam)
      • RESISTANCE (LO Beam)
      • RESISTANCE (Starter Button)
      • RESISTANCE (Emergency Stop)
      • RESISTANCE (Reverse Override)
    • Magneto Coils
      • VOLTAGE (Charging Coil - Output)
      • VOLTAGE (Stator Coil - No Load)
      • RESISTANCE (Charging Coil)
      • RESISTANCE (Trigger Coil)
      • PEAK VOLTAGE
        • Stator Coil (Trigger)
    • Starter Motor
      • REMOVING/INSTALLING
    • Starter Relay
      • VOLTAGE
    • CDI Unit
    • Regulator/Rectifier
      • TESTING
    • Start-in-Gear Relay
      • TESTING
    • Headlights
      • BULB VERIFICATION (LO and HI Beam)
      • VOLTAGE
    • Taillight - Brakelight
      • BULB VERIFICATION
      • VOLTAGE (Taillight)
      • VOLTAGE (Brakelight)
    • Ignition Timing
    • Troubleshooting
  • Drive System
    • SPECIAL TOOLS
    • Rear Drive Assembly Schematics
    • Rear Drive Axle (DVX)
      • REMOVING
      • CLEANING AND INSPECTING
        • Removing Bearings
        • Installing Bearings
      • INSTALLING
    • Rear Drive Axle (Utility)
      • REMOVING
      • CLEANING AND INSPECTING
      • DISASSEMBLING
      • CLEANING AND INSPECTING
      • ASSEMBLING
        • Checking Tooth Contact
        • Correcting Tooth Contact
        • Checking Backlash
      • REPLACING SWING ARM SEALS AND BEARINGS
      • INSTALLING
    • Troubleshooting Drive System
    • Troubleshooting Brake System
  • Suspension
    • Front and Rear Suspension Assembly Schematics
    • Front Shock Absorbers
      • REMOVING
      • CLEANING AND INSPECTING
      • INSTALLING
    • Rear Shock Absorber
      • REMOVING
      • CLEANING AND INSPECTING
      • INSTALLING
      • ADJUSTING SPRING PRELOAD
    • Swing Arm
      • REMOVING AND DISASSEMBLING
      • CLEANING AND INSPECTING
      • ASSEMBLING AND INSTALLING
    • Front A-Arms
      • REMOVING
      • CLEANING AND INSPECTING
      • INSTALLING
    • Wheels and Tires
      • TIRE SIZE
      • TIRE INFLATION PRESSURE
      • REMOVING
      • CLEANING AND INSPECTING
      • INSTALLING
      • CHECKING/INFLATING
    • Troubleshooting
  • Steering/Frame/Controls
    • Steering Post/Tie Rods
      • REMOVING
      • CLEANING AND INSPECTING
      • INSTALLING
    • Measuring/Adjusting Toe-In/Toe-Out
    • Body
      • REMOVING (DVX)
      • REMOVING (Utility)
      • CLEANING AND INSPECTING
      • INSTALLING (DVX)
      • INSTALLING (Utility)
    • Steering Post Cover/ Instrument Pod
      • REMOVING (DVX)
      • REMOVING (Utility)
      • INSPECTING/SERVICING (DVX)
      • INSPECTING (Utility)
      • INSTALLING (DVX)
      • INSTALLING (Utility)
    • Front Brake Lever/Master Cylinder Assembly
      • REMOVING
      • INSPECTING
      • INSTALLING
    • Auxiliary Brake Pedal/ Master Cylinder Assembly
      • REMOVING
      • INSTALLING
    • Throttle Control
      • REMOVING
      • INSTALLING
    • Troubleshooting