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C TRANSMISSION/TRANSAXLE A B SECTION AUTOMATIC TRANSAXLE AT D E CONTENTS RE4F04B TROUBLE DIAGNOSIS - INDEX ................................ 8 Alphabetical & P No. Index for DTC ......................... 8 PRECAUTIONS ........................................................ 10 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” ................................................................ 10 Precautions for On Board Diagnostic (OBD) System of A/T and Engine .................................................. 10 Precautions ............................................................ 10 Service Notice or Precautions ................................ 12 Wiring Diagrams and Trouble Diagnosis ................ 13 PREPARATION ......................................................... 14 Special Service Tools ............................................. 14 Commercial Service Tools ...................................... 17 OVERALL SYSTEM ................................................. 18 A/T Electrical Parts Location .................................. 18 Circuit Diagram ...................................................... 19 Cross-sectional View .............................................. 20 Hydraulic Control Circuit ........................................ 21 Shift Mechanism ..................................................... 22 Control System ....................................................... 30 CAN Communication .............................................. 31 Control Mechanism ................................................ 32 Control Valve .......................................................... 37 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION .......................................................................... 38 Introduction ............................................................ 38 OBD-II Function for A/T System ............................. 38 One or Two Trip Detection Logic of OBD-II ............ 38 OBD-II Diagnostic Trouble Code (DTC) ................. 38 Malfunction Indicator Lamp (MIL) ........................... 42 CONSULT-II Function (TCM) ................................. 42 Diagnostic Procedure Without CONSULT-II ........... 54 TROUBLE DIAGNOSIS - INTRODUCTION ............. 59 Introduction ............................................................ 59 Work Flow .............................................................. 63 TROUBLE DIAGNOSIS - BASIC INSPECTION ...... 65 A/T Fluid Check ...................................................... 65 A/T Fluid Cooler Cleaning ...................................... 65 Revision: September 2005 Stall Test ................................................................. 68 Line Pressure Test .................................................. 71 Road Test ............................................................... 72 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION .......................................................................... 87 Symptom Chart ....................................................... 87 TCM Terminals and Reference Value ..................... 96 TROUBLE DIAGNOSIS FOR POWER SUPPLY .... 100 Wiring Diagram — AT — MAIN ............................ 100 Diagnostic Procedure ........................................... 101 DTC U1000 CAN COMMUNICATION LINE ............ 103 Description ............................................................ 103 On Board Diagnosis Logic .................................... 103 Possible Cause ..................................................... 103 DTC Confirmation Procedure ............................... 103 Wiring Diagram — AT — CAN .............................. 104 Diagnostic Procedure ........................................... 105 DTC P0705 PARK/NEUTRAL POSITION SWITCH. 106 Description ............................................................ 106 On Board Diagnosis Logic .................................... 106 Possible Cause ..................................................... 106 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 106 Wiring Diagram — AT — PNP/SW ....................... 108 Diagnostic Procedure ........................................... 109 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT .................................................................. 112 Description ............................................................ 112 On Board Diagnosis Logic .................................... 112 Possible Cause ..................................................... 112 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 112 Wiring Diagram — AT — FTS .............................. 114 Diagnostic Procedure ........................................... 115 DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) ............................................... 118 Description ............................................................ 118 On Board Diagnosis Logic .................................... 118 Possible Cause ..................................................... 118 Diagnostic Trouble Code (DTC) Confirmation Pro- AT-1 2005 Quest F G H I J K L M cedure ................................................................... 118 Wiring Diagram — AT — VSSA/T ......................... 120 Diagnostic Procedure ........................................... 121 DTC P0725 ENGINE SPEED SIGNAL ................... 123 Description ............................................................ 123 On Board Diagnosis Logic .................................... 123 Possible Cause ..................................................... 123 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 123 Wiring Diagram — AT — ENGSS ......................... 124 Diagnostic Procedure ........................................... 125 DTC P0731 A/T 1ST GEAR FUNCTION ................. 127 Description ............................................................ 127 On Board Diagnosis Logic .................................... 127 Possible Cause ..................................................... 127 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 127 Wiring Diagram — AT — 1ST ............................... 129 Diagnostic Procedure ........................................... 130 DTC P0732 A/T 2ND GEAR FUNCTION ................ 132 Description ............................................................ 132 On Board Diagnosis Logic .................................... 132 Possible Cause ..................................................... 132 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 132 Wiring Diagram — AT — 2ND .............................. 134 Diagnostic Procedure ........................................... 135 DTC P0733 A/T 3RD GEAR FUNCTION ................ 137 Description ............................................................ 137 On Board Diagnosis Logic .................................... 137 Possible Cause ..................................................... 137 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 137 Wiring Diagram — AT — 3RD .............................. 139 Diagnostic Procedure ........................................... 140 DTC P0734 A/T 4TH GEAR FUNCTION ................ 142 Description ............................................................ 142 On Board Diagnosis Logic .................................... 142 Possible Cause ..................................................... 142 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 142 Wiring Diagram — AT — 4TH ............................... 144 Diagnostic Procedure ........................................... 145 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE ................................................. 149 Description ............................................................ 149 On Board Diagnosis Logic .................................... 149 Possible Cause ..................................................... 149 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 149 Wiring Diagram — AT — TCV .............................. 151 Diagnostic Procedure ........................................... 152 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP). 154 Description ............................................................ 154 On Board Diagnosis Logic .................................... 154 Possible Cause ..................................................... 154 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 154 Revision: September 2005 Wiring Diagram — AT — TCCSIG ........................ 156 Diagnostic Procedure ............................................ 157 DTC P0745 LINE PRESSURE SOLENOID VALVE.162 Description ............................................................ 162 On Board Diagnosis Logic .................................... 162 Possible Cause ..................................................... 162 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 162 Wiring Diagram — AT — LPSV ............................ 164 Diagnostic Procedure ............................................ 165 DTC P0750 SHIFT SOLENOID VALVE A ............... 168 Description ............................................................ 168 On Board Diagnosis Logic .................................... 168 Possible Cause ..................................................... 168 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 168 Wiring Diagram — AT — SSV/A ........................... 170 Diagnostic Procedure ............................................ 171 DTC P0755 SHIFT SOLENOID VALVE B ............... 173 Description ............................................................ 173 On Board Diagnosis Logic .................................... 173 Possible Cause ..................................................... 173 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 173 Wiring Diagram — AT — SSV/B ........................... 175 Diagnostic Procedure ............................................ 176 DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] ........................................................................ 178 Description ............................................................ 178 On Board Diagnosis Logic .................................... 179 Possible Cause ..................................................... 179 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 179 Wiring Diagram — AT — TPS ............................... 181 Diagnostic Procedure ............................................ 182 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE ...................................................................... 184 Description ............................................................ 184 On Board Diagnosis Logic .................................... 184 Possible Cause ..................................................... 184 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 184 Wiring Diagram — AT — OVRCSV ...................... 186 Diagnostic Procedure ............................................ 187 DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE).189 Description ............................................................ 189 On Board Diagnosis Logic .................................... 189 Possible Cause ..................................................... 189 Diagnostic Trouble Code (DTC) Confirmation Procedure ................................................................... 189 Wiring Diagram — AT — BA/FTS ......................... 191 Diagnostic Procedure ............................................ 192 DTC VEHICLE SPEED SENSOR MTR ................... 195 Description ............................................................ 195 On Board Diagnosis Logic .................................... 195 Possible Cause ..................................................... 195 Diagnostic Trouble Code (DTC) Confirmation Pro- AT-2 2005 Quest cedure .................................................................. 195 Wiring Diagram — AT — VSSMTR ...................... 197 Diagnostic Procedure ........................................... 198 DTC TURBINE REVOLUTION SENSOR ............... 200 Description ........................................................... 200 On Board Diagnosis Logic ................................... 200 Possible Cause .................................................... 200 Diagnostic Trouble Code (DTC) Confirmation Procedure .................................................................. 200 Wiring Diagram — AT — TRSA/T ........................ 202 Diagnostic Procedure ........................................... 203 DTC CONTROL UNIT (RAM), CONTROL UNIT (ROM) ..................................................................... 205 Description ........................................................... 205 On Board Diagnosis Logic ................................... 205 Possible Cause .................................................... 205 Diagnostic Trouble Code (DTC) Confirmation Procedure .................................................................. 205 Diagnostic Procedure ........................................... 206 DTC CONTROL UNIT (EEP ROM) ......................... 207 Description ........................................................... 207 On Board Diagnosis Logic ................................... 207 Possible Cause .................................................... 207 Diagnostic Trouble Code (DTC) Confirmation Procedure .................................................................. 207 Diagnostic Procedure ........................................... 208 TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 209 Wiring Diagram — AT — NONDTC ...................... 209 O/D OFF Indicator Lamp Does Not Come On ..... 212 Engine Cannot Be Started in P and N Position .... 214 In P Position, Vehicle Moves Forward or Backward When Pushed ....................................................... 215 In N Position, Vehicle Moves ................................ 215 Large Shock. N → R Position .............................. 217 Vehicle Does Not Creep Backward in R Position . 218 Vehicle Does Not Creep Forward in D or L Position. 220 Vehicle Cannot Be Started From D1 ..................... 222 A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2 ............................................................... 224 A/T Does Not Shift: D2 → D 3 ............................... 226 A/T Does Not Shift: D3 → D4 ............................... 228 A/T Does Not Perform Lock-up ............................ 230 A/T Does Not Hold Lock-up Condition ................. 232 Lock-up Is Not Released ...................................... 233 Engine Speed Does Not Return To Idle (Light Braking D4 → D3 ) ....................................................... 234 Vehicle Does Not Start From D1 ........................... 236 A/T Does Not Shift: D4 → D3 , When Overdrive Control Switch ON → OFF ......................................... 236 A/T Does Not Shift: D3 → L2 , When Selector Lever D → L Position ..................................................... 237 Vehicle Does Not Decelerate By Engine Brake ... 237 TCM Self-diagnosis Does Not Activate ................ 239 SHIFT CONTROL SYSTEM ................................... 245 Removal and Installation ...................................... 245 Control Cable ....................................................... 246 A/T SHIFT LOCK SYSTEM .................................... 247 Description ........................................................... 247 Shift Lock System Electrical Parts Location ......... 247 Revision: September 2005 Wiring Diagram — AT — SHIFT ........................... 248 Diagnostic Procedure ........................................... 249 KEY INTERLOCK CABLE ...................................... 251 Components ......................................................... 251 Removal ............................................................... 251 Installation ............................................................ 252 ON-VEHICLE SERVICE .......................................... 253 Control Valve Assembly and Accumulators .......... 253 Revolution Sensor Replacement .......................... 255 Turbine Revolution Sensor (Power Train Revolution Sensor) Replacement ........................................... 255 Park/Neutral Position (PNP) Switch Adjustment . 255 ATF Cooler ........................................................... 255 ATF Cooler Valve .................................................. 256 Control Cable Adjustment ..................................... 258 Differential Side Oil Seal Replacement ................ 258 REMOVAL AND INSTALLATION ........................... 260 Removal ............................................................... 260 Inspection After Removal ..................................... 260 Installation ............................................................ 260 OVERHAUL ............................................................ 261 Components ......................................................... 261 Oil Channel ........................................................... 266 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings .......................... 267 DISASSEMBLY ....................................................... 268 Disassembly ......................................................... 268 REPAIR FOR COMPONENT PARTS ..................... 283 Manual Shaft ........................................................ 283 Oil Pump ............................................................... 286 Control Valve Assembly ........................................ 290 Control Valve Upper Body .................................... 299 Control Valve Lower Body .................................... 303 Reverse Clutch ..................................................... 305 High Clutch ........................................................... 308 Forward and Overrun Clutches ............................ 313 Low & Reverse Brake ........................................... 319 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub ...................................................... 322 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer ................................................... 326 Band Servo Piston Assembly ............................... 331 Final Drive ............................................................ 336 ASSEMBLY ............................................................. 341 Assembly (1) ......................................................... 341 Adjustment (1) ...................................................... 342 Assembly (2) ......................................................... 347 Adjustment (2) ...................................................... 354 Assembly (3) ......................................................... 357 SERVICE DATA AND SPECIFICATIONS (SDS) .... 364 General Specifications .......................................... 364 Shift Schedule ...................................................... 364 Stall Revolution ..................................................... 364 Line Pressure ....................................................... 365 Control Valves ...................................................... 365 Accumulator .......................................................... 365 Clutch and Brakes ................................................ 366 Final Drive ............................................................ 368 Planetary Carrier and Oil Pump ............................ 368 AT-3 2005 Quest A B AT D E F G H I J K L M Input Shaft ............................................................ 369 Reduction Pinion Gear ......................................... 369 Band Servo ........................................................... 370 Output Shaft ......................................................... 370 Bearing Retainer ................................................... 371 Total End Play ....................................................... 371 Reverse Clutch End Play ...................................... 371 Removal and Installation ...................................... 371 Shift Solenoid Valves ............................................ 372 Solenoid Valves .................................................... 372 A/T Fluid Temperature Sensor .............................. 372 Revolution Sensor ................................................ 372 Dropping Resistor ................................................. 372 Turbine Revolution Sensor (Power Train Revolution Sensor) ................................................................. 372 RE5F22A INDEX FOR DTC ..................................................... 373 Alphabetical Index ................................................ 373 DTC No. Index ...................................................... 374 PRECAUTIONS ....................................................... 375 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” ............................................................... 375 Precautions for On Board Diagnostic (OBD) System of A/T and Engine ................................................. 375 Precautions for A/T Assembly or TCM Replacement. 376 Precautions ........................................................... 377 Service Notice or Precautions .............................. 378 Wiring Diagrams and Trouble Diagnosis .............. 378 PREPARATION ....................................................... 379 Special Service Tools ........................................... 379 Commercial Service Tools .................................... 381 A/T FLUID ............................................................... 382 Changing A/T Fluid ............................................... 382 Checking A/T Fluid ............................................... 382 A/T Fluid Cooler Cleaning .................................... 382 A/T CONTROL SYSTEM ........................................ 385 Cross-Sectional View ............................................ 385 Shift Mechanism ................................................... 386 TCM Function ....................................................... 401 Input/Output Signal of TCM .................................. 402 CAN Communication ............................................ 402 Line Pressure Control ........................................... 403 Shift Control .......................................................... 403 Lock-Up Control .................................................... 405 ON BOARD DIAGNOSTIC (OBD) SYSTEM .......... 407 Introduction ........................................................... 407 OBD-II Function for A/T System ........................... 407 One or Two Trip Detection Logic of OBD-II .......... 407 OBD-II Diagnostic Trouble Code (DTC) ............... 407 Malfunction Indicator Lamp (MIL) ......................... 410 TROUBLE DIAGNOSIS .......................................... 411 DTC Inspection Priority Chart ............................... 411 Fail-Safe ............................................................... 411 How To Perform Trouble Diagnosis For Quick and Accurate Repair .................................................... 413 A/T Electrical Parts Location ................................. 419 Revision: September 2005 Circuit Diagram ..................................................... 420 Inspections Before Trouble Diagnosis .................. 421 Check Before Engine is Started ............................ 425 Check at Idle ......................................................... 425 Cruise Test - Part 1 ............................................... 427 Cruise Test - Part 2 ............................................... 428 Cruise Test - Part 3 ............................................... 429 Shift Schedule ....................................................... 431 Symptom Chart ..................................................... 431 TCM Input/Output Signal Reference Values ......... 438 CONSULT-II Function (A/T) .................................. 441 Diagnostic Procedure ............................................ 447 DTC U1000 CAN COMMUNICATION LINE ............ 450 Description ............................................................ 450 On Board Diagnosis Logic .................................... 450 Possible Cause ..................................................... 450 DTC Confirmation Procedure ................................ 450 Wiring Diagram — AT — CAN .............................. 451 Diagnostic Procedure ............................................ 452 DTC P0500 VEHICLE SPEED SENSOR MTR ....... 453 Description ............................................................ 453 On Board Diagnosis Logic .................................... 453 Possible Cause ..................................................... 453 DTC Confirmation Procedure ................................ 453 Diagnostic Procedure ............................................ 454 DTC P0613 TCM PROCESSOR ............................. 455 Description ............................................................ 455 On Board Diagnosis Logic .................................... 455 Possible Cause ..................................................... 455 DTC Confirmation Procedure ................................ 455 Diagnostic Procedure ............................................ 456 DTC P0705 PARK/NEUTRAL POSITION SWITCH.457 Description ............................................................ 457 On Board Diagnosis Logic .................................... 457 Possible Cause ..................................................... 457 DTC Confirmation Procedure ................................ 457 Wiring Diagram — AT — PNP/SW ....................... 458 Diagnostic Procedure ............................................ 460 Component Inspection .......................................... 462 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT .................................................................. 463 Description ............................................................ 463 On Board Diagnosis Logic .................................... 463 Possible Cause ..................................................... 463 DTC Confirmation Procedure ................................ 463 Wiring Diagram — AT — FTS ............................... 464 Diagnostic Procedure ............................................ 465 Component Inspection .......................................... 467 DTC P0711 FLUID TEMPERATURE SENSOR PERFORMANCE ............................................................ 468 Description ............................................................ 468 On Board Diagnosis Logic .................................... 468 Possible Cause ..................................................... 468 DTC Confirmation Procedure ................................ 468 Wiring Diagram — AT — FTSP ............................ 469 Diagnostic Procedure ............................................ 470 Component Inspection .......................................... 472 DTC P0717 TURBINE REVOLUTION SENSOR CIR- AT-4 2005 Quest CUIT ........................................................................ 473 Description ........................................................... 473 On Board Diagnosis Logic ................................... 473 Possible Cause .................................................... 473 DTC Confirmation Procedure ............................... 473 Wiring Diagram — AT — TRSC ........................... 474 Diagnostic Procedure ........................................... 475 Component Inspection ......................................... 476 DTC P0722 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT ............................... 477 Description ........................................................... 477 On Board Diagnosis Logic ................................... 477 Possible Cause .................................................... 477 DTC Confirmation Procedure ............................... 477 Wiring Diagram — AT — VSSATC ....................... 478 Diagnostic Procedure ........................................... 479 Component Inspection ......................................... 480 DTC P0726 ENGINE SPEED INPUT CIRCUIT PERFORMANCE ........................................................... 481 Description ........................................................... 481 On Board Diagnosis Logic ................................... 481 Possible Cause .................................................... 481 DTC Confirmation Procedure ............................... 481 Diagnostic Procedure ........................................... 481 DTC P0731 A/T 1ST GEAR FUNCTION ................ 483 Description ........................................................... 483 On Board Diagnosis Logic ................................... 483 Possible Cause .................................................... 483 DTC Confirmation Procedure ............................... 483 Wiring Diagram — AT — 1STSIG ........................ 484 Diagnostic Procedure ........................................... 485 DTC P0732 A/T 2ND GEAR FUNCTION ................ 486 Description ........................................................... 486 On Board Diagnosis Logic ................................... 486 Possible Cause .................................................... 486 DTC Confirmation Procedure ............................... 486 Wiring Diagram — AT — 2NDSIG ........................ 488 Diagnostic Procedure ........................................... 490 DTC P0733 A/T 3RD GEAR FUNCTION ................ 492 Description ........................................................... 492 On Board Diagnosis Logic ................................... 492 Possible Cause .................................................... 492 DTC Confirmation Procedure ............................... 492 Wiring Diagram — AT — 3RDSIG ........................ 494 Diagnostic Procedure ........................................... 496 DTC P0734 A/T 4TH GEAR FUNCTION ................ 498 Description ........................................................... 498 On Board Diagnosis Logic ................................... 498 Possible Cause .................................................... 498 DTC Confirmation Procedure ............................... 498 Wiring Diagram — AT — 4THSIG ........................ 500 Diagnostic Procedure ........................................... 501 DTC P0735 A/T 5TH GEAR FUNCTION ................ 503 Description ........................................................... 503 On Board Diagnosis Logic ................................... 503 Possible Cause .................................................... 503 DTC Confirmation Procedure ............................... 503 Wiring Diagram — AT — 5THSIG ........................ 505 Diagnostic Procedure ........................................... 507 Revision: September 2005 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP). 509 Description ............................................................ 509 On Board Diagnosis Logic .................................... 509 Possible Cause ..................................................... 509 DTC Confirmation Procedure ............................... 509 Wiring Diagram — AT — TCCSIG ........................ 510 Diagnostic Procedure ........................................... 511 DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE) ................................. 512 Description ............................................................ 512 On Board Diagnosis Logic .................................... 512 Possible Cause ..................................................... 512 DTC Confirmation Procedure ............................... 512 Wiring Diagram — AT — PC/A ............................. 513 Diagnostic Procedure ........................................... 514 Component Inspection .......................................... 516 DTC P0750 SHIFT SOLENOID VALVE A ............... 517 Description ............................................................ 517 On Board Diagnosis Logic .................................... 517 Possible Cause ..................................................... 517 DTC Confirmation Procedure ............................... 517 Wiring Diagram — AT — SSV/A ........................... 518 Diagnostic Procedure ........................................... 519 Component Inspection .......................................... 521 DTC P0755 SHIFT SOLENOID VALVE B ............... 522 Description ............................................................ 522 On Board Diagnosis Logic .................................... 522 Possible Cause ..................................................... 522 DTC Confirmation Procedure ............................... 522 Wiring Diagram — AT — SSV/B ........................... 523 Diagnostic Procedure ........................................... 524 Component Inspection .......................................... 526 DTC P0760 SHIFT SOLENOID VALVE C ............... 527 Description ............................................................ 527 On Board Diagnosis Logic .................................... 527 Possible Cause ..................................................... 527 DTC Confirmation Procedure ............................... 527 Wiring Diagram — AT — SSV/C .......................... 528 Diagnostic Procedure ........................................... 529 Component Inspection .......................................... 531 DTC P0762 SHIFT SOLENOID VALVE C STUCK ON. 532 Description ............................................................ 532 On Board Diagnosis Logic .................................... 532 Possible Cause ..................................................... 532 DTC Confirmation Procedure ............................... 532 Wiring Diagram — AT — SSV/CS ........................ 533 Diagnostic Procedure ........................................... 534 Component Inspection .......................................... 536 DTC P0765 SHIFT SOLENOID VALVE D ............... 537 Description ............................................................ 537 On Board Diagnosis Logic .................................... 537 Possible Cause ..................................................... 537 DTC Confirmation Procedure ............................... 537 Wiring Diagram — AT — SSV/D .......................... 538 Diagnostic Procedure ........................................... 539 Component Inspection .......................................... 541 DTC P0770 SHIFT SOLENOID VALVE E ............... 542 Description ............................................................ 542 On Board Diagnosis Logic .................................... 542 AT-5 2005 Quest A B AT D E F G H I J K L M Possible Cause ..................................................... 542 DTC Confirmation Procedure ............................... 542 Wiring Diagram — AT — SSV/E ........................... 543 Diagnostic Procedure ........................................... 544 Component Inspection .......................................... 546 DTC P0775 PRESSURE CONTROL SOLENOID VALVE B (SHIFT PRESSURE) ............................... 547 Description ............................................................ 547 On Board Diagnosis Logic .................................... 547 Possible Cause ..................................................... 547 DTC Confirmation Procedure ............................... 547 Wiring Diagram — AT — PC/B ............................. 548 Diagnostic Procedure ........................................... 549 Component Inspection .......................................... 551 DTC P0780 SHIFT ................................................... 552 Description ............................................................ 552 On Board Diagnosis Logic .................................... 552 Possible Cause ..................................................... 552 DTC Confirmation Procedure ............................... 552 Wiring Diagram — AT — SFTFNC ....................... 553 Diagnostic Procedure ........................................... 555 DTC P0795 PRESSURE CONTROL SOLENOID VALVE C (TCC AND SHIFT PRESSURE) .............. 556 Description ............................................................ 556 On Board Diagnosis Logic .................................... 556 Possible Cause ..................................................... 556 DTC Confirmation Procedure ............................... 556 Wiring Diagram — AT — PC/C ............................. 557 Diagnostic Procedure ........................................... 558 Component Inspection .......................................... 560 DTC P0797 PRESSURE CONTROL SOLENOID VALVE C STUCK ON .............................................. 561 Description ............................................................ 561 On Board Diagnosis Logic .................................... 561 Possible Cause ..................................................... 561 DTC Confirmation Procedure ............................... 561 Wiring Diagram — AT — PC/CS .......................... 562 Diagnostic Procedure ........................................... 563 Component Inspection .......................................... 565 DTC P0825 LEVER SWITCH CIRCUIT .................. 566 Description ............................................................ 566 On Board Diagnosis Logic .................................... 566 Possible Cause ..................................................... 566 DTC Confirmation Procedure ............................... 566 Wiring Diagram — AT — LVRSW ......................... 567 Diagnostic Procedure ........................................... 568 Component Inspection .......................................... 569 DTC P0882 TCM POWER INPUT SIGNAL ............ 570 Description ............................................................ 570 On Board Diagnosis Logic .................................... 570 Possible Cause ..................................................... 570 DTC Confirmation Procedure ............................... 570 Wiring Diagram — AT — PWR/IN ........................ 571 Diagnostic Procedure ........................................... 573 Component Inspection .......................................... 574 DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM .................................................................. 575 Description ............................................................ 575 Revision: September 2005 TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 576 O/D OFF Indicator Lamp Does Not Come On ...... 576 Engine Cannot Be Started In “P” or “N” Position ... 578 In “P” Position, Vehicle Moves When Pushed ....... 578 In “N” Position, Vehicle Moves .............................. 579 Large Shock (“N” to “D” Position) .......................... 580 Vehicle Does Not Creep Backward In “R” Position.581 Vehicle Does Not Creep Forward In “D” or “L” Position ........................................................................ 582 Vehicle Cannot Be Started From D1 ..................... 583 A/T Does Not Shift: D1 → D2 ................................ 583 A/T Does Not Shift: D2 → D3 ................................ 584 A/T Does Not Shift: D3 → D4 ................................ 585 A/T Does Not Shift: D4 → D5 ................................ 586 A/T Does Not Perform Lock-up ............................. 587 A/T Does Not Hold Lock-up Condition .................. 588 Lock-up Is Not Released ....................................... 589 A/T Does Not Shift: 5th gear → 4th gear, When Lever Switch “OFF” → “ON” ........................................... 590 A/T Does Not Shift: 4th gear → 3rd gear, When Selector Lever “D” → “L” Position ......................... 591 A/T Does Not Shift: 3rd gear → 2nd gear, When Lever Switch “OFF” → “ON” ................................. 593 A/T Does Not Shift: 2nd gear → 1st gear, When Release Accelerator Pedal ................................... 594 Vehicle Does Not Decelerate By Engine Brake .... 595 TCM Self-diagnosis Does Not Activate ................. 596 SHIFT CONTROL SYSTEM .................................... 598 Removal and Installation ....................................... 598 Control Cable ........................................................ 599 A/T SHIFT LOCK SYSTEM ..................................... 600 Description ............................................................ 600 Shift Lock System Electrical Parts Location .......... 600 Wiring Diagram — AT — SHIFT ........................... 601 Diagnostic Procedure ............................................ 602 KEY INTERLOCK CABLE ...................................... 604 Components .......................................................... 604 Removal ................................................................ 604 Installation ............................................................. 605 ON-VEHICLE SERVICE .......................................... 606 Revolution Sensor Replacement .......................... 606 Turbine Revolution Sensor Replacement ............. 606 Park/Neutral Position (PNP) Switch Adjustment ... 606 ATF Cooler ............................................................ 607 ATF Cooler Valve .................................................. 607 Control Cable Adjustment ..................................... 608 Side cover ............................................................. 609 Control Valve Assembly ........................................ 609 Transmission wire ................................................. 609 REMOVAL AND INSTALLATION ............................ 611 Removal ................................................................ 611 Inspection After Removal ...................................... 611 Installation ............................................................. 611 OVERHAUL ............................................................. 612 Components .......................................................... 612 Locations of Needle Bearings, Bearing Races and Thrust Washers ..................................................... 618 DISASSEMBLY ....................................................... 619 Disassembly .......................................................... 619 AT-6 2005 Quest REPAIR FOR COMPONENT PARTS ..................... 638 Oil Pump, 2nd Coast Brake & 2nd Brake ............. 638 One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1 ........... 644 Transaxle Case Cover & B5 Brake ...................... 646 Differential Gear Assembly .................................. 652 ASSEMBLY ............................................................. 655 Assembly (1) ........................................................ 655 Adjustment ........................................................... 663 Assembly (2) ........................................................ 665 SERVICE DATA AND SPECIFICATIONS (SDS) .... 680 General Specifications ......................................... 680 Shift Schedule ...................................................... 680 Stall Speed ........................................................... 681 Line Pressure ....................................................... 681 Time Lag ............................................................... 681 Shift Solenoid Valves ............................................ 681 Solenoid Valves .................................................... 682 Clutch, Gear and Brakes ...................................... 682 Final Drive ............................................................ 684 A/T Fluid Temperature Sensor .............................. 685 Turbine Revolution Sensor ................................... 685 Revolution Sensor ................................................ 685 A B AT D E F G H I J K L M Revision: September 2005 AT-7 2005 Quest TROUBLE DIAGNOSIS - INDEX [RE4F04B] TROUBLE DIAGNOSIS - INDEX Alphabetical & P No. Index for DTC PFP:00000 UCS000M8 ALPHABETICAL INDEX FOR DTC NOTE: If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to AT-103, "DTC U1000 CAN COMMUNICATION LINE" . DTC Items (CONSULT-II screen terms) CONSULT-II Reference page GST*1 A/T 1ST GR FNCTN P0731 AT-127 A/T 2ND GR FNCTN P0732 AT-132 A/T 3RD GR FNCTN P0733 AT-137 A/T 4TH GR FNCTN P0734 AT-142 A/T TCC S/V FNCTN P0744 AT-154 ATF TEMP SEN/CIRC P0710 AT-112 CAN COMM CIRCUIT U1000 AT-103 ENGINE SPEED SIG P0725 AT-123 L/PRESS SOL/CIRC P0745 AT-162 O/R CLTCH SOL/CIRC P1760 AT-184 PNP SW/CIRC P0705 AT-106 A/CIRC*2 P0750 AT-168 SFT SOL B/CIRC*2 P0755 AT-173 TCC SOLENOID/CIRC P0740 AT-149 TP SEN/CIRC A/T*2 P1705 AT-178 VEH SPD SEN/CIR AT*3 P0720 AT-118 SFT SOL *1: These numbers are prescribed by SAE J2012. *2: When the fail-safe operation occurs, the MIL illuminates. *3: The MIL illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at the same time. Revision: September 2005 AT-8 2005 Quest TROUBLE DIAGNOSIS - INDEX [RE4F04B] P NO. INDEX FOR DTC NOTE: If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to AT-103, "DTC U1000 CAN COMMUNICATION LINE" . A B DTC Items (CONSULT-II screen terms) CONSULT-II GST*1 P0705 PNP SW/CIRC P0710 ATF TEMP SEN/CIRC Reference page AT-106 AT AT-112 *3 P0720 VEH SPD SEN/CIR AT AT-118 P0725 ENGINE SPEED SIG AT-123 P0731 A/T 1ST GR FNCTN AT-127 P0732 A/T 2ND GR FNCTN AT-132 P0733 A/T 3RD GR FNCTN AT-137 P0734 A/T 4TH GR FNCTN AT-142 P0740 TCC SOLENOID/CIRC AT-149 P0744 A/T TCC S/V FNCTN AT-154 P0745 L/PRESS SOL/CIRC AT-162 P0750 SFT SOL A/CIRC*2 AT-168 P0755 SFT SOL B/CIRC*2 AT-173 P1705 TP SEN/CIRC A/T*2 AT-178 P1760 O/R CLTCH SOL/CIRC AT-184 U1000 CAN COMM CIRCUIT AT-103 *1: These numbers are prescribed by SAE J2012. *2: When the fail-safe operation occurs, the MIL illuminates. *3: The MIL illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at the same time. D E F G H I J K L M Revision: September 2005 AT-9 2005 Quest PRECAUTIONS [RE4F04B] PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” UCS000M9 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. Precautions for On Board Diagnostic (OBD) System of A/T and Engine UCS000MA The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the driver of a malfunction causing emission deterioration. CAUTION: ● Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MIL to light up. ● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.) ● Be sure to route and secure the harnesses properly after work. Interference of the harness with a bracket, etc. may cause the MIL to light up due to a short circuit. ● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc. ● Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM or ECM before returning the vehicle to the customer. Precautions ● UCS000MB Before connecting or disconnecting the TCM harness connector, turn ignition switch OFF and disconnect negative battery cable. Failure to do so may damage the TCM. Because battery voltage is applied to TCM even if ignition switch is turned off. SEF289H Revision: September 2005 AT-10 2005 Quest PRECAUTIONS [RE4F04B] ● When connecting or disconnecting pin connectors into or from TCM, take care not to damage pin terminals (bend or break). Make sure that there are not any bends or breaks on TCM pin terminal, when connecting pin connectors. A B AT AAT470A D ● Before replacing TCM, perform TCM input/output signal inspection and make sure whether TCM functions properly or not. Refer to AT-97, "TCM INSPECTION TABLE" . E F G MEF040DA ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● After performing each TROUBLE DIAGNOSIS, perform “DTC (Diagnostic Trouble Code) CONFIRMATION PROCEDURE”. The DTC should not be displayed in the “DTC CONFIRMATION PROCEDURE” if the repair is completed. Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent the internal parts from becoming contaminated by dirt or other foreign matter. Disassembly should be done in a clean work area. Use lint-free cloth or towels for wiping parts clean. Common SAT964I shop rags can leave fibers that could interfere with the operation of the transaxle. Place disassembled parts in order for easier and proper assembly. All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly. Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled. It is very important to perform functional tests whenever they are indicated. The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs and small parts from becoming scattered or lost. Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight. Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and seals, or hold bearings and washers in place during assembly. Do not use grease. Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling. Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to AT-12, "ATF COOLER SERVICE" . After overhaul, refill the transaxle with new ATF. When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque converter and ATF cooling system. Always follow the procedures when changing A/T fluid. Refer to MA-23, "Changing A/T Fluid" . Revision: September 2005 AT-11 2005 Quest H I J K L M PRECAUTIONS [RE4F04B] Service Notice or Precautions UCS000MC FAIL-SAFE The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major electrical input/output device circuit is damaged. Under Fail-Safe, the vehicle always runs in third gear, even with a shift lever position of L or D. The customer may complain of sluggish or poor acceleration. When the ignition key is turned ON following Fail-Safe operation, O/D OFF indicator lamp blinks for about 8 seconds. [For “TCM Self-diagnostic Procedure (No Tools)”, refer to AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" .] The blinking of the O/D OFF indicator lamp for about 8 seconds will appear only once and be cleared. The customer may resume normal driving conditions. Always follow the “Work Flow” (Refer to AT-63, "Work Flow" ). The SELF-DIAGNOSIS results will be as follows: ● The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor. ● During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated. TORQUE CONVERTER SERVICE The torque converter should be replaced under any of the following conditions: ● External leaks in the hub weld area. ● Converter hub is scored or damaged. ● Converter pilot is broken, damaged or fits poorly into crankshaft. ● Steel particles are found after flushing the cooler and cooler lines. ● Pump is damaged or steel particles are found in the converter. ● Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses have been made. (Converter clutch material may be glazed.) ● Converter is contaminated with engine coolant containing antifreeze. ● Internal failure of stator roller clutch. ● Heavy clutch debris due to overheating (blue converter). ● Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are worn or damaged — indicates that lining material came from converter. The torque converter should not be replaced if: ● The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles. ● The threads in one or more of the converter bolt holes are damaged. ● Transaxle failure did not display evidence of damaged or worn internal parts, steel particles or clutch plate lining material in unit and inside the fluid filter. ● Vehicle has been exposed to high mileage (only). The exception may be where the torque converter clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic, such as taxi, delivery or police use. ATF COOLER SERVICE If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-65, "A/T Fluid Cooler Cleaning" . For radiator replacement, refer to CO-10, "RADIATOR" . OBD-II SELF-DIAGNOSIS ● ● ● – A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through the blinking pattern of the O/D OFF indicator or the malfunction indicator lamp (MIL). Refer to the table on AT-43 for the indicator used to display each self-diagnostic result. The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memories. Always perform the procedure “HOW TO ERASE DTC” on AT-40 to complete the repair and avoid unnecessary blinking of the MIL. The following self-diagnostic items can be detected using ECM self-diagnostic results mode* only when the O/D OFF indicator lamp does not indicate any malfunctions. park/neutral position (PNP) switch Revision: September 2005 AT-12 2005 Quest PRECAUTIONS [RE4F04B] ● *: For details of OBD-II, refer to EC-51, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" . Certain systems and components, especially those related to OBD, may use a new style slidelocking type harness connector. For description and how to disconnect, refer to PG-67, "HARNESS CONNECTOR" . Wiring Diagrams and Trouble Diagnosis UCS000MD When you read wiring diagrams, refer to the following: ● GI-13, "How to Read Wiring Diagrams" ● PG-4, "POWER SUPPLY ROUTING CIRCUIT" When you perform trouble diagnosis, refer to the following: ● GI-9, "How to Follow Trouble Diagnoses" ● GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" A B AT D E F G H I J K L M Revision: September 2005 AT-13 2005 Quest PREPARATION [RE4F04B] PREPARATION Special Service Tools PFP:00002 UCS000ME The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Description Tool name KV381054S0 (J-34286) Puller a: 250 mm (9.84 in) b: 160 mm (6.30 in) ● Removing differential side oil seals ● Removing differential side bearing outer race ● Removing idler gear bearing outer race ● Installing differential side oil seal (RH side) ● Installing oil seal on oil pump housing NT414 ST33400001 (J-26082) Drift a: 60 mm (2.36 in) dia. b: 47 mm (1.85 in) dia. NT086 (J-34301-C) Oil pressure gauge set 1 (J-34301-1) Oil pressure gauge 2 (J-34301-2) Hoses 3 (J-34298) Adapter 4 (J-34282-2) Adapter 5 (790-301-1230-A) 60° Adapter 6 (J-34301-15) Square socket Measuring line pressure AAT896 ST27180001 (J-25726-A) Puller a: 100 mm (3.94 in) b: 110 mm (4.33 in) c: M8 x 1.25P Removing idler gear NT424 ST23540000 (J-25689-A) Pin punch a: 2.3 mm (0.091 in) dia. b: 4 mm (0.16 in) dia. Removing and installing parking rod plate and manual plate pins NT442 ST25710000 (J-25689-A) Pin punch a: 2 mm (0.08 in) dia. Aligning groove of manual shaft and hole of transmission case NT410 Revision: September 2005 AT-14 2005 Quest PREPARATION [RE4F04B] Tool number (Kent-Moore No.) Tool name A Description KV32101000 (J-25689-A) Pin punch a: 4 mm (0.16 in) dia. ● Removing and installing manual shaft retaining pin ● Removing and installing pinion mate shaft lock pin B AT NT410 KV31102400 (J-34285 and J-34285-87) Clutch spring compressor a: 320 mm (12.60 in) b: 174 mm (6.85 in) ● Removing and installing clutch return springs ● Installing low & reverse brake piston D E NT423 KV40100630 (J-26092) Drift a: 67.5 mm (2.657 in) dia. b: 44 mm (1.73 in) dia. c: 38.5 mm (1.516 in) dia. ● Installing reduction gear bearing inner race ● Installing idler gear bearing inner race F G H NT107 ST30720000 (J-25405 and J-34331) Bearing installer a: 77 mm (3.03 in) dia. b: 55.5 mm (2.185 in) dia. Installing idler gear bearing outer race I J NT115 ST35321000 ( — ) Drift a: 49 mm (1.93 in) dia. b: 41 mm (1.61 in) dia. Installing output shaft bearing K L NT073 (J-34291-A) Shim setting gauge set ● Selecting oil pump cover bearing race and oil pump thrust washer ● Selecting side gear thrust washer NT101 ST33230000 (J-25805-01) Drift a: 51 mm (2.01 in) dia. b: 28.5 mm (1.122 in) dia. Installing differential side bearing inner race (RH side) NT084 Revision: September 2005 AT-15 2005 Quest M PREPARATION [RE4F04B] Tool number (Kent-Moore No.) Tool name Description (J-34290) Shim selecting tool set Selecting differential side bearing adjusting shim NT080 ST3306S001 (J-22888-D) Differential side bearing puller set 1 ST33051001 (J-22888-D) Puller 2 ST33061000 (J-8107-2) Adapter a: 38 mm (1.50 in) dia. b: 28.5 mm (1.122 in) dia. c: 130 mm (5.12 in) d: 135 mm (5.31 in) e: 100 mm (3.94 in) ST3127S000 (J-25765-A) Preload gauge 1 GG91030000 (J-25765-A) Torque wrench 2 HT62940000 ( — ) Socket adapter 3 HT62900000 ( — ) Socket adapter Removing differential side bearing inner race AMT153 Checking differential side bearing preload NT124 ST35271000 (J-26091) Drift a: 72 mm (2.83 in) dia. b: 63 mm (2.48 in) dia. Installing idler gear NT115 (J-39713) Preload adapter ● Selecting differential side bearing adjusting shim ● Checking differential side bearing preload NT087 Revision: September 2005 AT-16 2005 Quest PREPARATION [RE4F04B] A Commercial Service Tools UCS000MF B Tool name Description Puller ● ● Removing idler gear bearing inner race Removing and installing band servo piston snap ring AT D NT077 Puller a: 60 mm (2.36 in) dia. b: 35 mm (1.38 in) dia. Removing reduction gear bearing inner race E F NT411 Drift a: 36 mm (1.42 in) dia. Installing needle bearing on bearing retainer G H NT083 Drift a: 33.5 mm (1.319 in) dia. I Removing needle bearing from bearing retainer J K NT083 Drift a: 75 mm (2.95 in) dia. Installing differential side bearing outer race (RH side) L M NT083 ● Removing transaxle assembly ● Removing transaxle oil pan ● Removing transaxle case and cover Power tool PBIC0190E Revision: September 2005 AT-17 2005 Quest OVERALL SYSTEM [RE4F04B] OVERALL SYSTEM A/T Electrical Parts Location PFP:00000 UCS000MG BCIA0001E Revision: September 2005 AT-18 2005 Quest OVERALL SYSTEM [RE4F04B] Circuit Diagram UCS000MH A B AT D E F G H I J K L M BCWA0521E Revision: September 2005 AT-19 2005 Quest OVERALL SYSTEM [RE4F04B] Cross-sectional View UCS000MI SCIA3174E 1. Band servo piston 2. Reverse clutch drum 3. Converter housing 4. Oil pump 5. Brake band 6. Reverse clutch 7. High clutch 8. Front planetary gear 9. Low one-way clutch 10. Rear planetary gear 11. Forward clutch 12. Overrun clutch 13. Low & reverse brake 14. Output gear 15. Idler gear 16. Forward one-way clutch 17. Pinion reduction gear 18. Final gear 19. Differential case 20. Input shaft 21. Torque converter 22. Side cover 23. Transaxle case Revision: September 2005 AT-20 2005 Quest OVERALL SYSTEM [RE4F04B] Hydraulic Control Circuit UCS000MJ A B AT D E F G H I J K L M SAT489K Revision: September 2005 AT-21 2005 Quest OVERALL SYSTEM [RE4F04B] Shift Mechanism UCS000MK CONSTRUCTION SAT998I 1. Torque converter 2. Oil pump 3. Input shaft 4. Brake band 5. Reverse clutch 6. High clutch 7. Front sun gear 8. Front pinion gear 9. Front internal gear 10. Front planetary carrier 11. Rear sun gear 12. Rear pinion gear 13. Rear internal gear 14. Rear planetary carrier 15. Forward clutch 16. Forward one-way clutch 17. Overrun clutch 18. Low one-way clutch 19. Low & reverse brake 20. Parking pawl 21. Parking gear 22. Output shaft 23. Idle gear 24. Output gear FUNCTION OF CLUTCH AND BRAKE Clutch and brake components Abbr. Function Reverse clutch 5 R/C To transmit input power to front sun gear 7 . High clutch 6 H/C To transmit input power to front planetary carrier 10 . Forward clutch 15 F/C To connect front planetary carrier 10 with forward one-way clutch 16 . Overrun clutch 17 O/C To connect front planetary carrier 10 with rear internal gear 13 . Brake band 4 B/B To lock front sun gear 7 . Forward one-way clutch 16 F/O.C When forward clutch 15 is engaged, to stop rear internal gear 13 from rotating in opposite direction against engine revolution. Low one-way clutch 18 L/O.C To stop front planetary carrier 10 from rotating in opposite direction against engine revolution. Low & reverse brake 19 L & R/B To lock front planetary carrier 10 . Revision: September 2005 AT-22 2005 Quest OVERALL SYSTEM [RE4F04B] CLUTCH AND BAND CHART Band servo Shift position Reverse clutch 5 High clutch 6 Forward clutch 15 Overrun clutch 17 2nd apply 3rd release 4th apply Forward oneway clutch 16 A Low oneway clutch 18 Low & reverse brake 19 Lockup PARK POSITION P R O NEUTRAL POSITION L 1st O *1D 2nd O *1 A O *1 A *2C C *3C C 3rd O O 4th O C B 1st O O 2nd O O O O O *2C 3rd O B B B O B B C *1O O B B B AT REVERSE POSITION O N D*4 Remarks Automatic shift 1⇔2⇔3 ⇔4 Automatic shift 1⇔2⇐3 *1: Operates when overdrive control switch is set in “OFF” position. *2: Oil pressure is applied to both 2nd “apply” side and 3rd “release” side of band servo piston. However, brake band does not contract because oil pressure area on the “release” side is greater than that on the “apply” side. *3: Oil pressure is applied to 4th “apply” side in condition *2 above, and brake band contracts. *4: A/T will not shift to 4th when selector lever is set in 3 position. O: Operates A: Operates when throttle opening is less than 3/16, activating engine brake. B: Operates during “progressive” acceleration. C: Operates but does not affect power transmission. D: Operates when throttle opening is less than 3/16, but does not affect engine brake. D E F G H I J K L M Revision: September 2005 AT-23 2005 Quest OVERALL SYSTEM [RE4F04B] POWER TRANSMISSION P and N Positions SAT991I ● ● P position Similar to the N position, the clutches do not operate. The parking pawl engages with the parking gear to mechanically hold the output shaft so that the power train is locked. N position Power from the input shaft is not transmitted to the output shaft because the clutches do not operate. Revision: September 2005 AT-24 2005 Quest OVERALL SYSTEM [RE4F04B] D1 and L1 Positions A B AT D E F G H I J SCIA3325E ● Forward one-way clutch ● Forward clutch ● Low one-way clutch Overrun clutch engagement conditions (Engine brake) Rear internal gear is locked to rotate counterclockwise because of the functioning of these three clutches. D1 : Overdrive control switch “OFF” and throttle opening is less than 3/16 L1 : Always engaged At D1 and L1 positions, engine brake is not activated due to free turning of low one-way clutch. K L M Revision: September 2005 AT-25 2005 Quest OVERALL SYSTEM [RE4F04B] D2 and L2 Positions SCIA3326E ● Forward clutch ● Forward one-way clutch ● Brake band Overrun clutch engagement conditions Revision: September 2005 Rear sun gear drives rear planetary carrier and combined front internal gear. Front internal gear now rotates around front sun gear accompanying front planetary carrier. As front planetary carrier transfers the power to rear internal gear through forward clutch and forward one-way clutch, this rotation of rear internal gear increases the speed of rear planetary carrier compared with that of the 1st speed. D2 : Overdrive control switch “OFF” and throttle opening is less than 3/16 L2 : Always engaged AT-26 2005 Quest OVERALL SYSTEM [RE4F04B] D3 and L3 Positions A B AT D E F G H I J SCIA3327E ● High clutch ● Forward clutch ● Forward one-way clutch Overrun clutch engagement conditions Input power is transmitted to front planetary carrier through high clutch. And front planetary carrier is connected to rear internal gear by operation of forward clutch and forward one-way clutch. This rear internal gear rotation and another input (the rear sun gear) accompany rear planetary carrier to turn at the same speed. D3 : Overdrive control switch “OFF” and throttle opening is less than 3/16 L3 : Always engaged K L M Revision: September 2005 AT-27 2005 Quest OVERALL SYSTEM [RE4F04B] D4 Position SCIA3328E ● High clutch ● Brake band ● Forward clutch (Does not affect power transmission) Engine brake Revision: September 2005 Input power is transmitted to front carrier through high clutch. This front carrier turns around the sun gear which is fixed by brake band and makes front internal gear (output) turn faster. At D4 position, there is no one-way clutch in the power transmission line and engine brake can be obtained when decelerating. AT-28 2005 Quest OVERALL SYSTEM [RE4F04B] R Position A B AT D E F G H I J SCIA3329E ● Reverse clutch ● Low & reverse brake Engine brake Front planetary carrier is stationary because of the operation of low & reverse brake. Input power is transmitted to front sun gear through reverse clutch, which drives front internal gear in the opposite direction. As there is no one-way clutch in the power transmission line, engine brake can be obtained when decelerating. K L M Revision: September 2005 AT-29 2005 Quest OVERALL SYSTEM [RE4F04B] Control System UCS000ML OUTLINE The automatic transaxle senses vehicle operating conditions through various sensors. It always controls the optimum shift position and reduces shifting and lock-up shocks. SENSORS (or SIGNALS) TCM ACTUATORS Park/neutral position (PNP) switch Accelerator pedal position (APP) sensor Engine speed signal A/T fluid temperature sensor Revolution sensor Vehicle speed signal Overdrive control switch ASCD control signal Stop lamp switch Turbine revolution sensor (power train revolution sensor) Shift control Line pressure control Lock-up control Overrun clutch control Timing control Fail-safe control Self-diagnosis CAN communication line control Shift solenoid valve A Shift solenoid valve B Overrun clutch solenoid valve Torque converter clutch solenoid valve Line pressure solenoid valve O/D OFF indicator lamp CONTROL SYSTEM SCIA3357E Revision: September 2005 AT-30 2005 Quest OVERALL SYSTEM [RE4F04B] TCM FUNCTION A The function of the TCM is to: ● Receive input signals sent from various switches and sensors. ● Determine required line pressure, shifting point, lock-up operation, and engine brake operation. ● Send required output signals to the respective solenoids. B INPUT/OUTPUT SIGNAL OF TCM Sensors and solenoid valves Input Output AT Function Park/neutral position (PNP) switch Detects select lever position and sends a signal to TCM. Accelerator pedal position (APP) sensor Detects throttle valve position and sends a signal to TCM. Closed throttle position signal Detects throttle valves fully-closed position and sends a signal from ECM to TCM. Wide open throttle position signal Detects throttle valve position of greater than 1/2 or full throttle and sends a signal from ECM to TCM. Engine speed signal Receives signal from ECM. A/T fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM. Revolution sensor Detects output shaft rpm and sends a signal to TCM. Vehicle speed sensor Used as an auxiliary vehicle speed sensor. Sends a signal when revolution sensor (installed on transmission) malfunctions. Overdrive control switch Sends a signal, which prohibits a shift to D4 (overdrive) position, to the TCM. ASCD control signal Sends the cruise signal and D4 (overdrive) cancellation signal from ECM to TCM. Turbine revolution sensor (power train revolution sensor) Detects forward clutch drum rpm and sends a signal to TCM. Stop lamp switch Send the lock-up release signal to the TCM at time of D4 (lock-up). Shift solenoid valve A/B Selects shifting point suited to driving conditions in relation to a signal sent from TCM. Line pressure solenoid valve Regulates (or decreases) line pressure suited to driving conditions in relation to a signal sent from TCM. Torque converter clutch solenoid valve Regulates (or decreases) lock-up pressure suited to driving conditions in relation to a signal sent from TCM. Overrun clutch solenoid valve Controls an “engine brake” effect suited to driving conditions in relation to a signal sent from TCM. O/D OFF indicator lamp Shows TCM faults, when A/T control components malfunction. CAN Communication D F G H I J K L UCS0015M SYSTEM DESCRIPTION CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent error detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-5, "CAN COMMUNICATION" . Revision: September 2005 E AT-31 2005 Quest M OVERALL SYSTEM [RE4F04B] Control Mechanism UCS000MM LINE PRESSURE CONTROL TCM has various line pressure control characteristics to meet the driving conditions. An ON-OFF duty signal is sent to the line pressure solenoid valve based on TCM characteristics. Hydraulic pressure on the clutch and brake is electronically controlled through the line pressure solenoid valve to accommodate engine torque. This results in smooth shift operation. Normal Control The line pressure to throttle opening characteristics is set for suitable clutch operation. SCIA3359E Back-up Control (Engine brake) If the selector lever is shifted to L position while driving in D4 (O/D) or D3 , great driving force is applied to the clutch inside the transmission. Clutch operating pressure (line pressure) must be increased to deal with this driving force. SCIA3360E During Shift Change The line pressure is temporarily reduced corresponding to a change in engine torque when shifting gears (that is, when the shift solenoid valve is switched for clutch operation) to reduce shifting shock. SAT005J At Low Fluid Temperature ● Fluid viscosity and frictional characteristics of the clutch facing change with fluid temperature. Clutch engaging or band-contacting pressure is compensated for, according to fluid temperature, to stabilize shifting quality. Revision: September 2005 AT-32 2005 Quest OVERALL SYSTEM [RE4F04B] ● The line pressure is reduced below 60°C (140°F) to prevent shifting shock due to low viscosity of automatic transmission fluid when temperature is low. A B AT SAT006J D ● Line pressure is increased to a maximum irrespective of the throttle opening when fluid temperature drops to −10°C (14°F). This pressure rise is adopted to prevent a delay in clutch and brake operation due to extreme drop of fluid viscosity at low temperature. E F G SAT007J SHIFT CONTROL H The shift is regulated entirely by electronic control to accommodate vehicle speed and varying engine operations. This is accomplished by electrical signals transmitted by the revolution sensor and the ECM (throttle opening). This results in improved acceleration performance and fuel economy. I Control of Shift Solenoid Valves A and B The shift solenoid valve performs simple ON-OFF operation. When set to ON, the drain circuit closes and pilot pressure is applied to the shift valve. The TCM activates shift solenoid valves A and B according to signals from the ECM (throttle opening) and revolution sensor to select the optimum gear position on the basis of the shift schedule memorized in the TCM. J K L SAT008J M Revision: September 2005 AT-33 2005 Quest OVERALL SYSTEM [RE4F04B] Relation between shift solenoid valves A and B and gear positions Gear position Shift solenoid valve D 1 , L1 D2 , L 2 D3 D4 (O/D) N-P A ON (Closed) OFF (Open) OFF (Open) ON (Closed) ON (Closed) B ON (Closed) ON (Closed) OFF (Open) OFF (Open) ON (Closed) Control of Shift Valves A and B SAT009J Pilot pressure generated by the operation of shift solenoid valves A and B is applied to the end face of shift valves A and B. The drawing above shows the operation of shift valve B. When the shift solenoid valve is ON, pilot pressure applied to the end face of the shift valve overcomes spring force, moving the valve upward. LOCK-UP CONTROL The torque converter clutch piston in the torque converter is locked to eliminate torque converter slip to increase power transmission efficiency. The solenoid valve is controlled by an ON-OFF duty signal sent from the TCM. The signal is converted to an oil pressure signal which controls the lock-up piston. Conditions for Lock-up Operation When vehicle is driven in 3rd or 4th gear positions, vehicle speed and throttle opening are detected. If the detected values fall within the lock-up zone memorized in the TCM, lock-up is performed. Selector lever D position Overdrive control switch ON OFF Gear position D4 D3 Vehicle speed sensor More than set value ECM (throttle opening) Less than set opening Closed throttle position signal OFF A/T fluid temperature sensor More than 20°C (68°F) Revision: September 2005 AT-34 2005 Quest OVERALL SYSTEM [RE4F04B] Torque Converter Clutch Control Valve Control A LOCK-UP CONTROL SYSTEM DIAGRAM B AT D E F SCIA3330E LOCK-UP RELEASED In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the torque converter clutch solenoid and the lock-up apply pressure is drained and the torque converter clutch piston release pressure is generated. In this way, the torque converter clutch piston is not coupled. LOCK-UP APPLIED In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the torque converter clutch solenoid and lock-up apply pressure is generated and the torque converter clutch piston release pressure is drained. In this way, the torque converter clutch piston is pressed and coupled. G H I J Smooth Lock-up Control When shifting from the lock-up released state to the lock-up applied state, the current output to the torque converter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the torque converter clutch is temporarily set to the half-clutched state to reduce the shock. HALF-CLUTCHED STATE The current output from the TCM to the torque converter clutch solenoid is varied to steadily increase the torque converter clutch solenoid pressure. In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put into half-clutched status, the torque converter clutch piston operating pressure is increased and the coupling is completed smoothly. Revision: September 2005 AT-35 2005 Quest K L M OVERALL SYSTEM [RE4F04B] OVERRUN CLUTCH CONTROL (ENGINE BRAKE CONTROL) Forward one-way clutch is used to reduce shifting shocks in downshifting operations. This clutch transmits engine torque to the wheels. However, drive force from the wheels is not transmitted to the engine because the one-way clutch rotates idle. This means the engine brake is not effective. The overrun clutch operates when the engine brake is needed. Overrun Clutch Operating Conditions SCIA3361E Selector lever position Gear position Throttle opening D position D1 , D2 , D3 gear position Less than 3/16 L position L1 , L2 gear position At any position Overrun Clutch Solenoid Valve Control The overrun clutch solenoid valve is operated by an ON-OFF signal transmitted by the TCM to provide overrun clutch control (engine brake control). When this solenoid valve is ON, the pilot pressure drain port closes. When it is OFF, the drain port opens. During the solenoid valve ON pilot pressure is applied to the end face of the overrun clutch control valve. SAT015J Overrun Clutch Control Valve Operation When the solenoid valve is ON, pilot pressure is applied to the overrun clutch control valve. This pushes up the overrun clutch control valve. The line pressure is then shut off so that the clutch does not engage. When the solenoid valve is OFF, pilot pressure is not generated. At this point, the overrun clutch control valve moves downward by spring force. As a result, overrun clutch operation pressure is provided by the overrun clutch reducing valve. This causes the overrun clutch to engage. In the L position, the overrun clutch control valve remains pushed down so that the overrun clutch is engaged at all times. SCIA3362E Revision: September 2005 AT-36 2005 Quest OVERALL SYSTEM [RE4F04B] Control Valve UCS000MN A FUNCTION OF CONTROL VALVES Valve name Function Pressure regulator valve, plug and sleeve plug Regulates oil discharged from the oil pump to provide optimum line pressure for all driving conditions. Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pressure-modifier pressure (signal pressure) which controls optimum line pressure for all driving conditions. B AT Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up mechanism, overrun clutch, shift timing. Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions. Manual valve Directs line pressure to oil circuits corresponding to select positions. Hydraulic pressure drains when the shift lever is in Neutral. Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A to meet driving conditions (vehicle speed, throttle opening, etc.). Provides automatic downshifting and up-shifting (1st → 2nd → 3rd → 4th gears/4th → 3rd → 2nd → 1st gears) in combination with shift valve B. Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in relation to driving conditions (vehicle speed, throttle opening, etc.). Provides automatic downshifting and up-shifting (1st → 2nd → 3rd → 4th gears/4th → 3rd → 2nd → 1st gears) in combination with shift valve A. G Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously with application of the brake band in D4 . (Interlocking occurs if the overrun clutch engages during D4 .) H Overrun clutch control valve D E F “1” reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when down-shifting from the L position L2 to L1 . Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock. In 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to increase the pressure-regulating point, with resultant engine brake capability. I Torque converter relief valve Prevents an excessive rise in torque converter pressure. J Torque converter clutch control valve, plug and sleeve Activates or inactivates the lock-up function. Also provides smooth lock-up through transient application and release of the lock-up system. 1-2 accumulator valve and piston Dampens the shock encountered when 2nd gear band servo contracts, and provides smooth shifting. 3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes the high clutch release timing, and allows for soft down shifting. Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the overrun clutch control valve and switches between the two. Cooler check valve At low speeds and with a small load when little heat is generated, saves the volume of cooler flow, and stores the oil pressure for lock up. Revision: September 2005 AT-37 2005 Quest K L M ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION Introduction PFP:00000 UCS000MO The A/T system has two self-diagnostic systems. The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM (transmission control module) in combination with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in the ECM memory but not the TCM memory. The second is the TCM original self-diagnosis indicated by the O/D OFF indicator lamp. The malfunction is stored in the TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For details, refer to AT-43, "SELF-DIAGNOSTIC RESULT TEST MODE" . OBD-II Function for A/T System UCS000MP The ECM provides emission-related on board diagnostic (OBD-II) functions for the A/T system. One function is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches and solenoid valves are used as sensing elements. The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation to A/T system parts. One or Two Trip Detection Logic of OBD-II UCS000MQ ONE TRIP DETECTION LOGIC If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in the ECM memory as a DTC. The TCM is not provided with such a memory function. TWO TRIP DETECTION LOGIC When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC (diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — First Trip If the same malfunction as that experienced during the first test drive is sensed during the second test drive, the MIL will illuminate. — Second Trip A/T-related parts for which the MIL illuminates during the first or second test drive are listed below. MIL Items One trip detection Shift solenoid valve A — DTC: P0750 X Shift solenoid valve B — DTC: P0755 X Accelerator pedal position (APP) sensor — DTC: P1705 X Except above Two trip detection X The “trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during vehicle operation. OBD-II Diagnostic Trouble Code (DTC) UCS000MR HOW TO READ DTC AND 1ST TRIP DTC DTC and 1st trip DTC can be read by the following methods. ( With CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710, P0720, P0725, etc. These DTCs are prescribed by SAE J2012. (CONSULT-II also displays the malfunctioning component or system.) ● 1st trip DTC No. is the same as DTC No. ● Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. However, in case of the Mode II and GST they do not indicate whether the malfunction is still occurring or occurred in the past and returned to normal. CONSULT-II can identify them as shown below. Therefore, using CONSULT-II (if available) is recommended. Revision: September 2005 AT-38 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] A sample of CONSULT-II display for DTC and 1st trip DTC is shown in the following page. DTC or 1st trip DTC of a malfunction is displayed in “SELF DIAGNOSIS” mode for “ENGINE” with CONSULTII. Time data indicates how many times the vehicle was driven after the last detection of a DTC. A B AT BCIA0030E D If the DTC is being detected currently, the time data will be “0”. E F G SAT015K H If a 1st trip DTC is stored in the ECM, the time data will be “1t”. I J K SAT016K Freeze Frame Data and 1st Trip Freeze Frame Data The ECM has a memory function, which stores the driving condition such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle speed at the moment the ECM detects a malfunction. Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data, and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For details, refer to EC-57, "FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA" . Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the following priorities to update the data. Priority Items 1 Freeze frame data 2 3 Misfire — DTC: P0300 - P0306 Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175 Except the above items (Includes A/T related items) 1st trip freeze frame data Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM memory is erased. Revision: September 2005 AT-39 2005 Quest L M ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] HOW TO ERASE DTC The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as described following. ● If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours. ● When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode selector on the ECM. The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC related to OBD-II. For details, refer to EC-52, "Emission-related Diagnostic Information" . ● Diagnostic trouble codes (DTC) ● 1st trip diagnostic trouble codes (1st trip DTC) ● Freeze frame data ● 1st trip freeze frame data ● System readiness test (SRT) codes ● Test values HOW TO ERASE DTC (WITH CONSULT-II) ● 1. 2. 3. 4. 5. 6. 7. If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again. Turn CONSULT-II “ON” and touch “A/T”. Touch “SELF-DIAG RESULTS”. Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice. Touch “ENGINE”. Touch “SELF DIAGNOSIS”. Touch “ERASE”. (The DTC in the ECM will be erased.) Revision: September 2005 AT-40 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] A B AT D E F G H I SCIA5575E J HOW TO ERASE DTC (WITH GST) 1. 2. 3. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again. Perform “TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)”. Refer to AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.) Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC-146, "Generic Scan Tool (GST) Function" . 2. 3. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again. Perform “TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)”. Refer to AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.) Perform “OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)”. Refer to EC-65, "How to Erase DTC" . Revision: September 2005 L M HOW TO ERASE DTC (NO TOOLS) 1. K AT-41 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] Malfunction Indicator Lamp (MIL) 1. 2. UCS000MS The malfunction indicator lamp will light up when the ignition switch is turned ON without the engine running. This is for checking the lamp. ● If the malfunction indicator lamp does not light up, refer to DI22, "WARNING LAMPS" . [Or see EC-743, "MIL AND DATA LINK CONNECTOR" .] When the engine is started, the malfunction indicator lamp should go off. If the lamp remains on, the on board diagnostic system has detected an emission-related (OBD-II) malfunction. For details, refer to EC-52, "Emission-related Diagnostic Information" . CONSULT-II Function (TCM) SAT964I UCS000MT CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. TCM diagnostic mode WORK SUPPORT SELF-DIAG RESULTS DATA MONITOR Description Supports inspections and adjustments. Commands are transmitted to the TCM for setting the status suitable for required operation, input/output signals are received from the TCM and received data is displayed. Displays TCM self-diagnosis results. Displays TCM input/output data in real time. CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. FUNCTION TEST ECU PART NUMBER Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or "NG". TCM part number can be read. After performing “SELF-DIAGNOSTIC place check marks for results on the “Diagnostic Worksheet”, AT-60, "DIAGNOSTIC WORKSHEET" . Reference pages are provide following the items. SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II) CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. ● For details, refer to the separate “CONSULT-II Operations Manual”. 1. Touch on CONSULT-II, touch “START (NISSAN BASED VHCL)”, and touch “ENGINE” for OBD-II detected items or touch “A/T” for TCM self-diagnosis. If “ENGINE” or “A/T” is not displayed, go to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E Revision: September 2005 AT-42 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] 2. Touch “SELF DIAG RESULTS”. Display shows malfunction experienced since the last erasing operation. CONSULT-II performs “Real Time Diagnosis”. Also, any malfunction detected while in this mode will be displayed at real time. A B AT SAT987J D SELF-DIAGNOSTIC RESULT TEST MODE Detected items (Screen terms for CONSULT-II, “SELF DIAGNOSIS” test mode) “A/T” Malfunction is detected when... “ENGINE” Park/neutral position (PNP) switch circuit — TCM self-diagnosis ● PNP SW/CIRC TCM does not receive the correct voltage signal (based on the gear position) from the switch. Available by O/D OFF indicator lamp — OBD-II (DTC) Available by malfunction indicator lamp*2, “ENGINE” on CONSULT-II or GST G VHCL SPEED SEN·MTR TCM does not receive the proper voltage signal from the combination meter. X A/T cannot be shifted to the 1st gear position even if electrical circuit is good. — A/T cannot be shifted to the 2nd gear position even if electrical circuit is good. — A/T cannot be shifted to the 3rd gear position even if electrical circuit is good. — A/T cannot be shifted to the 4th gear position even if electrical circuit is good. — ● A/T cannot perform lock-up even if electrical circuit is good. — P0744*1 ● TCM detects an improper voltage drop when it tries to operate the solenoid valve. X P0750 TCM detects an improper voltage drop when it tries to operate the solenoid valve. X P0755 TCM detects an improper voltage drop when it tries to operate the solenoid valve. X P1760 TCM detects an improper voltage drop when it tries to operate the solenoid valve. X P0740 ● A/T 2ND GR FNCTN ● A/T 3RD GR FNCTN A/T 4th gear function X P0720 H A/T 1ST GR FNCTN A/T 3rd gear function A/T 4TH GR FNCTN ● ● A/T 2rd gear function A/T 3RD GR FNCTN TCM does not receive the proper voltage signal from the sensor. — A/T 1st gear function A/T 2ND GR FNCTN ● VEH SPD SEN/ CIR AT Vehicle speed signal from meter A/T 1ST GR FNCTN ● A/T 4TH GR FNCTN — I P0731*1 J P0732*1 K P0733*1 L P0734*1 M A/T TCC S/V function (lock-up) A/T TCC S/V FNCTN A/T TCC S/V FNCTN Shift solenoid valve A SHIFT SOLENOID/V A SFT SOL A/CIRC Shift solenoid valve B SHIFT SOLENOID/V B ● SFT SOL B/CIRC Overrun clutch solenoid valve OVERRUN CLUTCH S/ V ● O/R CLUCH SOL/ CIRC T/C clutch solenoid valve T/C CLUTCH SOL/V F P0705 Revolution sensor VHCL SPEED SEN·A/T E ● TCC SOLENOID/ CIRC Revision: September 2005 AT-43 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] Detected items (Screen terms for CONSULT-II, “SELF DIAGNOSIS” test mode) “A/T” Available by O/D OFF indicator lamp OBD-II (DTC) Available by malfunction indicator lamp*2, “ENGINE” on CONSULT-II or GST TCM detects an improper voltage drop when it tries to operate the solenoid valve. X P0745 ● TCM receives an excessively low or high voltage from this sensor X P1705 ● TCM does not receive the proper voltage signal from the ECM. X P0725 ● TCM receives an excessively low or high voltage from the sensor. X P0710 ● When malfunction is detected in CAN communication line. X U1000 ● TCM does not receive proper voltage signal from sensor X — ● TCM memory (RAM) is malfunctioning — — ● TCM memory (ROM) is malfunctioning — — ● TCM memory (EEP ROM) is malfunctioning. — — ● This is not a malfunction message (Whenever shutting off a power supply to the TCM, this message appears on the screen.) X — No failure has been detected. X X ● L/PRESS SOL/ CIRC Accelerator pedal position (APP) sensor THROTTLE POSI SEN Malfunction is detected when... “ENGINE” Line pressure solenoid valve LINE PRESSURE S/V TCM self-diagnosis TP/SEN/CIRC A/T Engine speed signal ENGINE SPEED SIG ENGINE SPEED SIG A/T fluid temperature sensor BATT/FLUID TEMP SEN ATF TEMP SEN/ CIRC CAN communication*3 CAN COMM CIRCUIT CAN COMM CIRCUIT Turbine revolution sensor (power train revolution sensor TURBINE REV — TCM (RAM) CONTROL UNIT (RAM) — TCM (ROM) CONTROL UNIT (ROM) — TCM (EEP ROM) CONT UNIT(EEP ROM) — Initial start INITIAL START — No failure (NO SELF DIAGNOSTIC FAILURE INDICATED FURTHER TESTING MAY BE REQUIRED**) ● X: Applicable −: Not applicable *1: These malfunctions cannot be displayed by MIL if another malfunction is assigned to MIL. *2: Refer to EC-67, "Malfunction Indicator Lamp (MIL)" . *3: If malfunction is detected in multiple systems including CAN communication line, CAN communication line trouble diagnosis shall be performed first. DATA MONITOR MODE (A/T) NOTICE: 1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each solenoid). Check for time difference between actual shift timing and the CONSULT-II display. If the difference is noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical parts using applicable diagnostic procedures. Revision: September 2005 AT-44 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] 2. – – – 3. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Manual may differ slightly. This occurs because of the following reasons: Actual shift schedule has more or less tolerance or allowance, Shift schedule indicated in Service Manual refers to the point where shifts start, and Gear position displayed on CONSULT-II indicates the point where shifts are completed. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is displayed upon completion of shifting (which is computed by TCM). A B AT Selection monitor item Item Display Vehicle speed sensor 1 (A/T) (Revolution sensor) VHCL/S SE-A/ T [km/h] or [mph] Vehicle speed sensor 2 (Meter) VHCL/S SEMTR [km/h] or [mph] TCM INPUT SIGNALS THRTL POS SEN [V] A/T fluid temperature sensor FLUID TEMP SE [V] Battery voltage Engine speed BATTERY VOLT [V] ENGINE SPEED [rpm] Turbine revolution sensor (power train revolution sensor) TURBINE REV [rpm] Overdrive control switch OVERDRIVE SW [ON/OFF] PN position (PNP) switch X R position switch R POSITION SW [ON/OFF] Revision: September 2005 Description — ● X X X X X PN POSI SW [ON/OFF] SELECTION FROM MENU ● X Accelerator pedal position (APP) sensor MAIN SIGNALS X X X — ● Vehicle speed computed from signal of vehicle speed sensor is displayed. ● When racing engine in N or P with vehicle stationary, CONSULT-II data may not indicate 0 km/h (0 mph). Vehicle speed display may not be accurate under approx. 10 km/h (6 mph). It may not indicate 0 km/h (0 mph) when vehicle is stationary. E F G H Accelerator pedal position (APP) sensor signal voltage is displayed ● A/T fluid temperature sensor signal voltage is displayed. ● Signal voltage lowers as fluid temperature rises. J ● Source voltage of TCM is displayed. K ● Engine speed, computed from engine speed signal, is displayed. — — X ● Checks changing speed then performs oil pressure control and torque down control ● ON/OFF state computed from signal of overdrive control switch, is displayed. ● ON/OFF state computed from signal of PN position switch, is displayed. ● ON/OFF state computed from signal of R position switch, is displayed. — — — AT-45 Vehicle speed computed from signal of revolution sensor is displayed. D ● — — Remarks I ● ● Engine speed display may not be accurate under approx. 800 rpm. It may not indicate 0 rpm even when engine is not running. Error may occur under approx. 800 rpm and will not indicate 0 rpm even if engine is not running. 2005 Quest L M ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] Selection monitor item Item D position switch L position switch 1 position switch ASCD cruise signal ASCD OD cut signal Kickdown switch A/T mode switch Display D POSITION SW [ON/OFF] 2 POSITION SW [ON/OFF] 1 POSITION SW [ON/OFF] ASCDCRUISE [ON/OFF] ASCD-OD CUT [ON/OFF] KICKDOWN SW [ON/OFF] POWER SHIFT SW [ON/OFF] Closed throttle position signal CLOSED THL/ SW [ON/OFF] Wide open throttle position signal W/O THRL/PSW [ON/OFF] TCM INPUT SIGNALS X X X X X MAIN SIGNALS ● ON/OFF state computed from signal of D position switch, is displayed. ● ON/OFF status, computed from signal of L (2nd) position switch, is displayed. ● ON/OFF status, computed from signal of 1st position switch, is displayed. ● Status of ASCD cruise signal is displayed. ON ... Cruising state OFF ... Normal running state ● Status of ASCD OD release signal is displayed. ON ... OD released OFF ... OD not released ● ON/OFF status, computed from signal of kickdown switch, is displayed. — — — — — X — X — *SHIFT S/V A [ON/OFF] — — Shift solenoid valve B *SHIFT S/V B [ON/OFF] — — Overrun clutch solenoid valve *OVRRUN/C S/V [ON/OFF] — — A/T mode switch HOLD SW [ON/OFF] X — Stop lamp switch BRAKE SW [ON/OFF] — AT-46 ● This is displayed even when no 1st position switch is equipped. ● This is displayed even when no kickdown switch is equipped. ● Not mounted but displayed ON/OFF status, computed from signal of closed throttle position signal, is displayed. ● This means closed throttle position signal input via CAN communication line. ● ON/OFF status, computed from signal of wide open throttle position signal, is displayed. ● This means wide open throttle position signal input via CAN communication line. ● Displays status of check signal (reinput signal) for TCM control signal output. Remains unchanged when solenoid valves are open or shorted. ● Not mounted but displayed ● X Remarks ● — Shift solenoid valve A Revision: September 2005 Description — X X SELECTION FROM MENU ON/OFF status is displayed. ON ... Brake pedal is depressed. OFF ... Brake pedal is released. 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] Selection monitor item Item Gear position Selector lever position Vehicle speed Throttle position Line pressure duty Torque converter clutch solenoid valve duty Shift solenoid valve A Display TCM INPUT SIGNALS MAIN SIGNALS — X GEAR SLCT LVR POSI VEHICLE SPEED [km/h] or [mph] THROTTLE POSI [/8] LINE PRES DTY [%] TCC S/V DUTY [%] — — Selector lever position data, used for computation by TCM, is displayed. X X ● — X ● X SHIFT S/V B [ON/OFF] ● X ● — X — X SELF-D DP LMP [ON/OFF] Torque converter slip ratio TC SLIP RATIO [0.000] Torque converter slip speed TC SLIP SPEED [rpm] — — Voltage [V] — — Revision: September 2005 ● X Self-diagnosis display lamp (O/D OFF indicator lamp) Voltage Gear position data, used for computation by TCM, is displayed. X SHIFT S/V A [ON/OFF] OVERRUN/C S/V [ON/OFF] ● ● — — AT ● A specific value used for control is displayed if fail-safe is activated due to error. Vehicle speed data, used for computation by TCM, is displayed. Throttle position data, used for computation by TCM, is displayed. ● A specific value used for control is displayed if fail-safe is activated due to error. H I ● Control value of shift solenoid valve B, computed by TCM from each input signal, is displayed. Control value of solenoid is displayed even if solenoid circuit is disconnected. The OFF signal is displayed if solenoid circuit is shorted. ● Ratio of engine revolution to input shaft revolution of torque converter. ● Difference in revolution between input shaft revolution and torque converter input shaft revolution. ● Value measured by voltage probe is displayed. J K L Control value of overrun clutch solenoid valve computed by TCM from each input signal is displayed. Control status of O/D OFF indicator lamp is displayed. F G Control value of torque converter clutch solenoid valve, computed by TCM from each input signal, is displayed. Control value of shift solenoid valve A, computed by TCM from each input signal, is displayed. D E Control value of line pressure solenoid valve, computed by TCM from each input signal, is displayed. ● — AT-47 Remarks B ● — Overrun clutch solenoid valve Description ● — — Shift solenoid valve B A SELECTION FROM MENU M ● Display does not indicate engine is stopped even if 0 rpm — this is not a malfunction. 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] Selection monitor item Item Frequency Display TCM INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU Frequency [Hz] — — Duty cycle (high) DUTY-HI [%] — — Duty cycle (low) DUTY-LOW [%] — — Plus width (high) PLS WIDTH-HI [msec] — — Plus width (low) PLS WIDTHLOW [msec] — — Description ● Value measured by pulse probe is displayed. If measurement is impossible, "#" sign is displayed. "#" sign is also displayed at the final data value until the measurement result is obtained. ● Duty cycle value for measurement probe is displayed. ● Measured pulse width of measurement probe is displayed. Remarks X: Applicable —: Not applicable : Option DTC WORK SUPPORT MODE WITH CONSULT-II CONSULT-II Setting Procedure CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. ● For details, refer to the separate “CONSULT-II Operations Manual”. 1. Turn ignition switch OFF. 2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector, which is located in instrument lower panel on driver side. BBIA0336E 3. 4. Turn ignition switch to ON position. (Do not start engine.) Touch “START (NISSAN BASED VHCL)”. BCIA0029E Revision: September 2005 AT-48 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] 5. Touch “A/T”. If “A/T” is not indicated, go to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . A B AT BCIA0030E D 6. Touch “DTC WORK SUPPORT”. E F G BCIA0031E 7. H Touch select item menu (1ST, 2ND, etc.). I J K SAT018K 8. Touch “START”. L M SAT589J Revision: September 2005 AT-49 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] 9. Perform driving test according to “DTC CONFIRMATION PROCEDURE” in “TROUBLE DIAGNOSIS FOR DTC”. SAT019K ● When testing conditions are satisfied, CONSULT-II screen changes from “OUT OF CONDITION” to “TESTING”. SAT591J 10. Stop vehicle. If “NG” appears on the screen, malfunction may exist. Go to “DIAGNOSTIC PROCEDURE”. SAT592J SAT593J Revision: September 2005 AT-50 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] 11. Perform test drive to check gear shift feeling in accordance with instructions displayed. A B AT SAT594J D 12. Touch “YES” or “NO”. E F G SAT595J H 13. CONSULT-II procedure ended. If “NG” appears on the scene, a malfunction may exist. Go to “DIAGNOSTIC PROCEDURE”. I J K SAT596J L M SAT593J Revision: September 2005 AT-51 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] DTC WORK SUPPORT MODE DTC work support item Description Following items for “A/T 1st gear function (P0731)” can be confirmed. 1ST GR FNCTN P0731 ● Shift solenoid valve A ● Shift solenoid valve B ● Each clutch ● Hydraulic control circuit ● Shift solenoid valve B ● Each clutch ● Hydraulic control circuit ● Shift solenoid valve A ● Each clutch ● Hydraulic control circuit ● Shift solenoid valve A ● Shift solenoid valve B ● Overrun clutch solenoid valve ● Line pressure solenoid valve ● Each clutch ● Hydraulic control circuit Following items for “A/T TCC S/V function (lock-up) (P0744)” can be confirmed. ● Torque converter clutch solenoid valve ● Self-diagnosis status (whether the diagnosis is being conducted or not) ● ● Self-diagnosis result (OK or NG) ● ● Self-diagnosis status (whether the diagnosis is being conducted or not) Self-diagnosis result (OK or NG) Following items for “A/T 2nd gear function (P0732)” can be confirmed. 2ND GR FNCTN P0732 ● Self-diagnosis status (whether the diagnosis is being conducted or not) ● Self-diagnosis result (OK or NG) Following items for “A/T 3rd gear function (P0733)” can be confirmed. 3RD GR FNCTN P0733 ● Self-diagnosis status (whether the diagnosis is being conducted or not) ● Self-diagnosis result (OK or NG) Following items for “A/T 4th gear function (P0734)” can be confirmed. 4TH GR FNCTN P0734 ● ● TCC S/V FNCTN P0744 Check item Self-diagnosis status (whether the diagnosis is being conducted or not) Self-diagnosis result (OK or NG) ● Each clutch Hydraulic control circuit CAN DIAGNOSTIC SUPPORT MONITOR CONSULT-II Setting Procedure CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. ● For details, refer to the separate “CONSULT-II Operations Manual”. 1. Turn ignition switch OFF. 2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector, which is located in instrument lower panel on driver side. BBIA0336E Revision: September 2005 AT-52 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] 3. 4. Turn ignition switch to ON position. (Do not start engine.) Touch “START (NISSAN BASED VHCL)”. A B AT BCIA0029E D 5. Touch “A/T”. If “A/T” is not indicated, go to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . E F G BCIA0030E 6. H Touch “CAN DIAGNOSTIC SUPPORT MONITOR”. I J K BCIA0031E L M Revision: September 2005 AT-53 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] Diagnostic Procedure Without CONSULT-II UCS000MU OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST) Refer to EC-146, "Generic Scan Tool (GST) Function" . OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS) Refer to EC-67, "Malfunction Indicator Lamp (MIL)" . TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS) 1. CHECK O/D OFF INDICATOR LAMP 1. 2. 3. 4. Move selector lever to P position. Start engine and warm it up to normal engine operating temperature. Turn ignition switch to OFF position. Wait 5 seconds. Turn ignition switch to ON position. (Do not start engine.) BCIA0002E 5. Does O/D OFF indicator lamp come on for about 2 seconds? Yes or No Yes >> GO TO 2. No >> Stop procedure. Perform AT-212, "O/D OFF Indicator Lamp Does Not Come On" before proceeding. BCIA0003E 2. JUDGEMENT PROCEDURE STEP 1 1. 2. 3. 4. 5. Turn ignition switch to OFF position. Push and hold shift lock release button. Move selector lever to D position. Push and hold overdrive control switch to ON position. Turn ignition switch to ON position. (Do not start engine.) Wait more than 2seconds after turning ignition switch to ON. >> GO TO 3. SCIA3532E Revision: September 2005 AT-54 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] 3. JUDGEMENT PROCEDURE STEP 2 1. 2. A Move selector lever to L position. Release overdrive control switch to OFF position. (O/D OFF indicator lamp: ON) B >> GO TO 4. AT D SCIA3534E 4. JUDGEMENT PROCEDURE STEP 3 1. 2. E Move selector lever to D position. Push and hold overdrive control switch to ON position. (O/D OFF indicator lamp: OFF) F >> GO TO 5. G H SCIA3537E 5. JUDGEMENT PROCEDURE STEP 4 1. I Depress accelerator pedal fully and release it. J >> GO TO 6. K L SAT981F M 6. CHECK SELF-DIAGNOSTIC CODE Check O/D OFF indicator lamp. Refer to AT-56, "JUDGEMENT OF SELF-DIAGNOSIS CODE" . >> DIAGNOSIS END BCIA0003E Revision: September 2005 AT-55 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] JUDGEMENT OF SELF-DIAGNOSIS CODE O/D OFF indicator lamp: All judgement flickers are the same. 1st judgement flicker is longer than others. SCIA3387E SCIA3388E All circuits that can be confirmed by self-diagnosis are OK. Revolution sensor circuit is short-circuited or disconnected. Þ Go to AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" . 2nd judgement flicker is longer than others. 3rd judgement flicker is longer than others. SCIA3389E SCIA3390E Vehicle speed signal circuit is short-circuited or disconnected. Þ Go to AT-195, "DTC VEHICLE SPEED SENSOR MTR" . Accelerator pedal position (APP) sensor circuit is short-circuited or disconnected. Þ Go to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . 4th judgement flicker is longer than others. 5th judgement flicker is longer than others. SCIA3391E SCIA3392E Shift solenoid valve A circuit is short-circuited or disconnected. Þ Go to AT-168, "DTC P0750 SHIFT SOLENOID VALVE A" . Revision: September 2005 Shift solenoid valve B circuit is short-circuited or disconnected. Þ Go to AT-173, "DTC P0755 SHIFT SOLENOID VALVE B" . AT-56 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] O/D OFF indicator lamp: A 7th judgement flicker is longer than others. 6th judgement flicker is longer than others. B AT D SCIA3393E SCIA3394E Overrun clutch solenoid valve circuit is short-circuited or disconnected. Þ Go to AT-184, "DTC P1760 OVERRUN CLUTCH SOLENOID VALVE" . Torque converter clutch solenoid valve circuit is short-circuited or disconnected. Þ Go to AT-149, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" . 8th judgement flicker is longer than others. 9th judgement flicker is longer than others. E F G H I SCIA3395E SCIA3396E A/T fluid temperature sensor is disconnected or TCM power source circuit is damaged. Þ Go to AT-189, "DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)" . Engine speed signal circuit is short-circuited or disconnected. Þ Go to AT-123, "DTC P0725 ENGINE SPEED SIGNAL" . 10th judgement flicker is longer than others. 11th judgement flicker is longer than others. J K L M SCIA3397E SCIA3398E Turbine revolution sensor (power train revolution sensor) circuit is short-circuited or disconnected. Þ Go to AT-200, "DTC TURBINE REVOLUTION SENSOR" . Revision: September 2005 Line pressure solenoid valve circuit is short-circuited or disconnected. Þ Go to AT-162, "DTC P0745 LINE PRESSURE SOLENOID VALVE" . AT-57 2005 Quest ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION [RE4F04B] O/D OFF indicator lamp: 12th judgement flicker is longer than others. Lamp does not blink. SCIA3399E SCIA3400E CAN communication line is damaged. Þ Go to AT-103, "DTC U1000 CAN COMMUNICATION LINE" . Park/neutral position (PNP) switch, overdrive control switch, closed throttle position signal or wide-open throttle position signal circuit is disconnected or TCM is damaged. Þ Go to AT-239, "TCM Self-diagnosis Does Not Activate" . Flickers as shown below. SCIA3401E Battery power is low. Battery has been disconnected for a long time. Battery is connected conversely. (When reconnecting TCM connectors.—This is not a problem.) t1 = 2.5 seconds t2 = 2.0 seconds Revision: September 2005 t3 = 1.0 second t4 = 1.0 second AT-58 2005 Quest TROUBLE DIAGNOSIS - INTRODUCTION [RE4F04B] TROUBLE DIAGNOSIS - INTRODUCTION Introduction The TCM receives a signal from the vehicle speed sensor, ECM (throttle opening) or park/neutral position (PNP) switch and provides shift control or lock-up control via A/T solenoid valves. The TCM also communicates with the ECM by means of a signal sent from sensing elements used with the OBD-related parts of the A/T system for malfunction-diagnostic purposes. The TCM is capable of diagnosing malfunctioning parts while the ECM can store malfunctions in its memory. Input and output signals must always be correct and stable in the operation of the A/T system. The A/T system must be in good operating condition and be free of valve seizure, solenoid valve malfunction, etc. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts. A visual check only, may not find the cause of the problems. A road test with CONSULT-II (or GST) or a circuit tester connected should be performed. Follow the “Work Flow”. Refer to AT-63, "Work Flow" . PFP:00000 A UCS000MV B AT D SAT631IA E F G H SAT632I Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a drive ability complaint. The customer can supply good information about such problems, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A “DIAGNOSTIC WORKSHEET” like the example on page AT-61 should be used. Start your diagnosis by looking for “conventional” problems first. This will help troubleshoot driveability problems on an electronically controlled engine vehicle. Also check related Service bulletins for information. I J K SEF234G L M Revision: September 2005 AT-59 2005 Quest TROUBLE DIAGNOSIS - INTRODUCTION [RE4F04B] DIAGNOSTIC WORKSHEET Information from Customer KEY POINTS WHAT ........ Vehicle & A/T model WHEN ........ Date, Frequencies WHERE ..... Road conditions HOW .......... Operating conditions, Symptoms Customer name MR/MS Model & Year VIN Trans. model Engine Mileage Incident Date Manuf. Date In Service Date Frequency ❏ Continuous Symptoms ❏ Vehicle does not move. (❏ Any position ❏ Particular position) ❏ No up-shift (❏ 1st → 2nd ❏ 3rd → 4th) ❏ Intermittent ( times a day) ❏ 2nd → 3rd ❏ No down-shift (❏ 4th → 3rd ❏ 3rd → 2nd ❏ 2nd → 1st) ❏ Lockup malfunction ❏ Shift point too high or too low. ❏ Shift shock or slip (❏ N → D ❏ Lockup ❏ Any drive position) ❏ Noise or vibration ❏ No kickdown ❏ No pattern select ❏ Others ( O/D OFF indicator lamp Malfunction indicator lamp (MIL) Revision: September 2005 ) Blinks for about 8 seconds. ❏ Continuously lit ❏ Not lit ❏ Continuously lit ❏ Not lit AT-60 2005 Quest TROUBLE DIAGNOSIS - INTRODUCTION [RE4F04B] Diagnostic Worksheet 1. ❏ Read the Fail-safe and listen to customer complaints. AT-12 2. ❏ CHECK A/T FLUID AT-65 ❏ Leakage (Follow specified procedure) ❏ Fluid condition ❏ Fluid level 3. A B ❏ Perform STALL TEST and PRESSURE TEST. ❏ Stall test — Mark possible damaged components/others. ❏ Torque converter one-way clutch ❏ Reverse clutch ❏ Forward clutch ❏ Overrun clutch ❏ Forward one-way clutch AT-68, AT-71 ❏ Low & reverse brake ❏ Low one-way clutch ❏ Engine ❏ Line pressure is low ❏ Clutches and brakes except high clutch and brake band are OK AT D E ❏ Line pressure test — Suspected parts: 4. ❏ Perform all ROAD TEST and mark required procedures. AT-72 4-1. AT-74 Check before engine is started. F ❏ O/D OFF Indicator Lamp Does Not Come On, AT-212 ❏ SELF-DIAGNOSTIC PROCEDURE - Mark detected items. G ❏ Park/neutral position (PNP) switch, AT-106 . ❏ A/T fluid temperature sensor, AT-112 . ❏ Vehicle speed sensor·A/T (Revolution sensor), AT-118 . ❏ Engine speed signal, AT-123 . ❏ Turbine revolution sensor (power train revolution sensor), AT-200 . ❏ Torque converter clutch solenoid valve, AT-149 . ❏ Line pressure solenoid valve, AT-162 . ❏ Shift solenoid valve A, AT-168 . ❏ Shift solenoid valve B, AT-173 . ❏ Accelerator pedal position (APP) sensor, AT-178 . ❏ Overrun clutch solenoid valve, AT-184 . ❏ A/T fluid temperature sensor, AT-112 . ❏ Vehicle speed sensor·MTR, AT-195 . ❏ CAN communication line, AT-103 . ❏ Control unit (RAM), Control unit (ROM), AT-205 . ❏ Control unit (EEP ROM), AT-207 . ❏ Park/neutral position (PNP) & overdrive control switches, closed throttle position signal and wideopen throttle position signals check AT-239 . ❏ Battery ❏ Others H I J K L M Revision: September 2005 AT-61 2005 Quest TROUBLE DIAGNOSIS - INTRODUCTION [RE4F04B] 4-2. Check at idle AT-74 ❏ Engine Cannot Be Started In P and N Position, AT-214 . ❏ In P Position, Vehicle Moves Forward or Backward When Pushed, AT-215 . ❏ In N Position, Vehicle Moves, AT-215 . ❏ Large Shock. N → R Position, AT-217 . ❏ Vehicle Does Not Creep Backward In R Position, AT-218 . ❏ Vehicle Does Not Creep Forward In D or L Position, AT-220 . 4-3. Cruise test AT-76 AT-81 Part-1 ❏ Vehicle Cannot Be Started From D1 , AT-222 . ❏ A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2 , AT-224 . ❏ A/T Does Not Shift: D2 → D3 , AT-226 . ❏ A/T Does Not Shift: D3 → D4 , AT-228 . ❏ A/T Does Not Perform Lock-up, AT-230 . ❏ A/T Does Not Hold Lock-up Condition, AT-232 . ❏ Lock-up Is Not Released, AT-233 . ❏ Engine Speed Does Not Return To Idle (Light Braking D4 → D3 ), AT-234 . Part-2 AT-84 ❏ Vehicle Does Not Start From D1 , AT-236 . ❏ A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2 , AT-224 . ❏ A/T Does Not Shift: D2 → D3 , AT-226 . ❏ A/T Does Not Shift: D3 → D4 , AT-228 . 4. Part-3 AT-85 ❏ A/T Does Not Shift: D4 → D3 , When Overdrive Control Switch ON → OFF, AT-236 . ❏ Engine Speed Does Not Return To Idle (Engine Brake In D3 ), AT-234 . ❏ A/T Does Not Shift: D3 → L2 , When Selector Lever D → L Position, AT-237 . ❏ Vehicle Does Not Decelerate By Engine Brake, AT-237 . ❏ SELF-DIAGNOSTIC PROCEDURE — Mark detected items. ❏ Park/neutral position (PNP) switch, AT-106 . ❏ A/T fluid temperature sensor, AT-112 . ❏ Vehicle speed sensor·A/T (Revolution sensor), AT-118 . ❏ Engine speed signal, AT-123 . ❏ Turbine revolution sensor (power train revolution sensor), AT-200 . ❏ Torque converter clutch solenoid valve, AT-149 . ❏ Line pressure solenoid valve, AT-162 . ❏ Shift solenoid valve A, AT-168 . ❏ Shift solenoid valve B, AT-173 . ❏ Accelerator pedal position (APP) sensor, AT-178 . ❏ Overrun clutch solenoid valve, AT-184 . ❏ A/T fluid temperature sensor, AT-112 . ❏ Vehicle speed sensor·MTR, AT-195 . ❏ CAN communication line, AT-103 . ❏ Control unit (RAM), Control unit (ROM), AT-205 . ❏ Control unit (EEP ROM), AT-207 . ❏ Park/neutral position (PNP) & overdrive control switches, closed throttle position signal and wideopen throttle position signals check AT-239 . ❏ Battery ❏ Others 5. ❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-253 6. ❏ Perform all ROAD TEST and re-mark required procedures. AT-72 7. ❏ Perform DTC CONFIRMATION PROCEDURE for following MIL indicating items and check out NG items. Refer toEC-52, "Emission-related Diagnostic Information" . EC-52 ❏ DTC (P0731) A/T 1st gear function, AT-127 . ❏ DTC (P0732) A/T 2nd gear function, AT-132 . ❏ DTC (P0733) A/T 3rd gear function, AT-137 . ❏ DTC (P0734) A/T 4th gear function, AT-142 . ❏ DTC (P0744) A/T TCC S/V function (lock-up), AT-154 . Revision: September 2005 AT-62 2005 Quest TROUBLE DIAGNOSIS - INTRODUCTION [RE4F04B] 8. 9. ❏ Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts. Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible symptoms and the component inspection orders.) AT-42 AT-54 ❏ Erase DTC from TCM and ECM memories. AT-40 A B Work Flow UCS000MW HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. AT In general, each customer feels differently about a problem. It is important to fully understand the symptoms or conditions for a customer complaint. Make good use of the two sheets provided, AT-60, "Information from Customer" and AT-61, "Diagnostic WorkD sheet" , to perform the best troubleshooting possible. E F G H I J K L M Revision: September 2005 AT-63 2005 Quest TROUBLE DIAGNOSIS - INTRODUCTION [RE4F04B] WORK FLOW CHART SAT086JI *1: AT-60 *2: AT-61 *3: AT-12 *4: AT-65 *5: AT-68, AT-71 *6: AT-72 *7: AT-42 *8: AT-38 *9: AT-38 *10: AT-38 *11: AT-38 *12: AT-209 *13: AT-209 *14: AT-87 *15: AT-40 *16: AT-106 *17: AT-189 *18: EC-52 Revision: September 2005 AT-64 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] TROUBLE DIAGNOSIS - BASIC INSPECTION A/T Fluid Check PFP:00000 A UCS000MX FLUID LEAKAGE CHECK 1. 2. 3. Clean area suspected of leaking. — for example, mating surface of converter housing and transmission case. Start engine, apply foot brake, place selector lever in D position and wait a few minutes. Stop engine. B AT D BCIA0007E 4. E Check for fresh leakage. F G H SAT288G I FLUID CONDITION CHECK Fluid status Conceivable Cause Required Operation Varnished (viscous varnish state) Clutch, brake scorched Replace the A/T fluid and check the A/T main unit and the vehicle for malfunctions (wire harnesses, cooler pipes, etc.) Milky white or cloudy Water in the fluid Replace the A/T fluid and check for places where water is getting in. Large amount of metal powder mixed in Unusual wear of sliding parts within A/T Replace the A/T fluid and check for improper operation of the A/T. J K L SAT638A FLUID LEVEL CHECK M Refer to MA-21, "Checking A/T Fluid" . A/T Fluid Cooler Cleaning UCS0015J Whenever an automatic transaxle is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the radiator must be inspected and cleaned. Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can contaminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case, malfunction of the newly serviced A/T may result. Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler through the cooler outlet in order to flush out any built up debris. A/T FLUID COOLER CLEANING PROCEDURE 1. 2. Position an oil pan under the automatic transaxle's inlet and outlet cooler hoses. Identify the inlet and outlet fluid cooler hoses. Revision: September 2005 AT-65 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 3. 4. Disconnect the fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve. NOTE: Replace the cooler hoses if rubber material from the hose remains on the tube fitting. Allow any A/T fluid that remains in the cooler hoses to drain into the oil pan. SCIA2945E 5. 6. 7. 8. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler outlet hose. CAUTION: ● Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner. ● Spray cooler cleaner only with adequate ventilation. ● Avoid contact with eyes and skin. ● Do not breath vapors or spray mist. Hold the hose and can as high as possible and spray Transmission Cooler Cleaner in a continuous stream into the cooler outlet hose until fluid flows out of the cooler inlet hose for 5 seconds. Insert the tip of an air gun into the end of the cooler outlet hose. Wrap a shop rag around the air gun tip and of the cooler outlet hose. SCIA2955E SCIA2962E 9. 10. 11. 12. 13. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through the cooler outlet hose for 10 seconds to force out any remaining fluid. Repeat steps 5 through 9 three additional times. Position an oil pan under the banjo bolts that connect the fluid cooler steel lines to the transaxle. Remove the banjo bolts. Flush each steel line from the cooler side back toward the transaxle by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds. 14. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through each steel line from the cooler side back toward the transaxle for 10 seconds to force out any remaining fluid. 15. Ensure all debris is removed from the steel cooler lines. 16. Ensure all debris is removed from the banjo bolts and fittings. 17. Perform AT-66, "A/T FLUID COOLER DIAGNOSIS PROCEDURE" . A/T FLUID COOLER DIAGNOSIS PROCEDURE NOTE: Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification. 1. Position an oil pan under the automatic transaxle's inlet and outlet cooler hoses. 2. Clean the exterior and tip of the cooler inlet hose. Revision: September 2005 AT-66 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 3. 4. 5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler outlet hose. CAUTION: ● Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner. ● Spray cooler cleaner only with adequate ventilation. ● Avoid contact with eyes and skin. ● Do not breath vapors or spray mist. Hold the hose and can as high as possible and spray Transmission Cooler Cleaner in a continuous stream into the cooler outlet hose until fluid flows out of the cooler inlet hose for 5 seconds. Tie a common white, basket-type coffee filter to the end of the cooler inlet hose. A B AT SCIA2955E D E F G SCIA2965E 6. 7. H Insert the tip of an air gun into the end of the cooler outlet hose. Wrap a shop rag around the air gun tip and end of cooler outlet hose. I Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through the cooler outlet hose to force any remaining A/T fluid into the coffee filter. 9. Remove the coffee filter from the end of the cooler inlet hose. 10. Perform AT-67, "A/T FLUID COOLER INSPECTION PROCEDURE" . 8. J K SCIA2966E A/T FLUID COOLER INSPECTION PROCEDURE 1. a. L Inspect the coffee filter for debris. If small metal debris less than 1mm (0.040 in) in size or metal powder is found in the coffee filter, this is normal. If normal debris is found, the A/T fluid cooler/radiator can be re-used and the procedure is ended. M SCIA2967E Revision: September 2005 AT-67 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] b. If one or more pieces of debris are found that are over 1mm in size and/or peeled clutch facing material is found in the coffee filter, the fluid cooler is not serviceable. The radiator/fluid cooler must be replaced and the inspection procedure is ended. SCIA2971E A/T FLUID COOLER FINAL INSPECTION After performing all procedures, ensure that all remaining oil is cleaned from all components. Stall Test UCS000MY STALL TEST PROCEDURE 1. 2. Check A/T fluid and engine oil levels. If necessary, add fluid and oil. Drive vehicle for approximately 10 minutes or until fluid and oil reach operating temperature. ATF operating temperature :50 - 80°C (122 - 176°F) SAT647B 3. 4. Set parking brake and block wheels. Install a tachometer where it can be seen by driver during test. ● It is good practice to mark the point of specified engine rpm on indicator. SCIA1224E 5. 6. 7. Start engine, apply foot brake, and place selector lever in D position. Accelerate to wide open throttle gradually while applying foot brake. Quickly note the engine stall revolution and immediately release throttle. ● During test, never hold throttle wide open for more than 5 seconds. Stall revolution : 2,500 - 3,050 rpm SAT514G Revision: September 2005 AT-68 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 8. 9. Move selector lever to N position. Cool off ATF. ● Run engine at idle for at least one minute. 10. Repeat steps 5 through 9 with selector lever in L and R positions. A B AT BCIA0008E D JUDGEMENT OF STALL TEST The test result and possible damaged components relating to each result are shown in the illustrations on next page. In order to pinpoint the possible damaged components, refer to AT-64, "WORK FLOW CHART" . NOTE: Stall revolution is too high in D or L position: ● Slippage occurs in 1st gear but not in 2nd and 3rd gears. ..... Low one-way clutch slippage ● Slippage occurs in the following gears: 1st through 3rd gears in D position and engine brake functions. 1st and 2nd gears in L position and engine brake functions with accelerator pedal released (fully closed throttle). ..... Forward clutch or forward one-way clutch slippage Stall revolution is too high in R position: ● Engine brake does not function in R position. ..... Low & reverse brake slippage ● Engine brake functions in R position. ..... Reverse clutch slippage Stall revolution within specifications: ● Vehicle does not achieve speed of more than 80 km/h (50 MPH). ..... One-way clutch seizure in torque converter housing CAUTION: Be careful since automatic fluid temperature increases abnormally. ● Slippage occurs in 3rd and 4th gears in D position. ..... High clutch slippage ● Slippage occurs in 2nd and 4th gear in D position. ..... Brake band slippage ● Engine brake does not function in 2nd and 3rd gears in D position with overdrive control switch set to ON and 2nd gear in L position. ..... Overrun clutch slippage Stall revolution less than specifications: ● Poor acceleration during starts. ..... One-way clutch seizure in torque converter E F G H I J K L M Revision: September 2005 AT-69 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] SCIA3439E Revision: September 2005 AT-70 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] Line Pressure Test UCS000MZ LINE PRESSURE TEST PORTS A Location of line pressure test ports are shown in the illustration. ● Always replace pressure plugs as they are self-sealing bolts. B AT D SCIA3682E LINE PRESSURE TEST PROCEDURE 1. 2. E Check A/T fluid and engine oil levels. If necessary, add fluid and oil. Drive vehicle for approximately 10 minutes or until fluid and oil reach operating temperature. ATF operating temperature F :50 - 80°C (122 - 176°F) G H SAT647B 3. Install pressure gauge to corresponding line pressure port. I J K SCIA5376E 4. Set parking brake and block wheels. ● Continue to depress brake pedal fully while line pressure test is being performed at stall speed. M SCIA1224E Revision: September 2005 AT-71 L 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 5. Start engine and measure line pressure at idle and stall speed. ● When measuring line pressure at stall speed, follow the stall test procedure. Line pressure : AT-365, "Line Pressure" SAT493G JUDGEMENT OF LINE PRESSURE TEST Judgement Suspected parts Line pressure is low in all positions. Line pressure is low in particular position. ● Oil pump wear ● Control piston damage ● Pressure regulator valve or plug sticking ● Spring for pressure regulator valve damaged ● Fluid pressure leakage between oil strainer and pressure regulator valve ● Clogged strainer ● Fluid pressure leakage between manual valve and particular clutch ● For example, line pressure is: − Low in R positions, but − Normal in D and L positions. Therefore, fluid leakage exists at or around low & reverse brake circuit. Refer to AT-23, "CLUTCH AND BAND CHART" . ● Maladjustment of accelerator pedal position sensor ● A/T fluid temperature sensor damaged ● Line pressure solenoid valve sticking ● Short circuit of line pressure solenoid valve circuit ● Pressure modifier valve sticking ● Pressure regulator valve or plug sticking ● Open in dropping resistor circuit ● Maladjustment of accelerator pedal position sensor ● Line pressure solenoid valve sticking ● Short circuit of line pressure solenoid valve circuit ● Pressure regulator valve or plug sticking ● Pressure modifier valve sticking ● Pilot valve sticking At idle Line pressure is high. Line pressure is low. At stall speed Road Test UCS000N0 DESCRIPTION ● ● 1. 2. 3. The purpose of the test is to determine overall performance of A/ T and analyze causes of problems. The road test consists of the following three parts: Check before engine is started Check at idle Cruise test SAT786A Revision: September 2005 AT-72 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] ● ● Before road test, familiarize yourself with all test procedures and items to check. Conduct tests on all items until specified symptom is found. Troubleshoot items which check out No Good after road test. Refer to AT-38, "ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION" , and AT-209, "TROUBLE DIAGNOSIS FOR SYMPTOMS" . A B AT SAT496G D E F G H I J K L M Revision: September 2005 AT-73 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 1. CHECK BEFORE ENGINE IS STARTED 1. CHECK O/D OFF INDICATOR LAMP 1. Park vehicle on flat surface. 2. Move selector lever to P position. 3. Turn ignition switch to OFF position. Wait at least 5 seconds. 4. Set overdrive control switch to ON position. 5. Turn ignition switch to ON position. (Do not start engine.) 6. Does O/D OFF indicator lamp come on for about 2 seconds? Yes or No Yes >> GO TO 2. No >> Stop ROAD TEST. Go to AT-212, "O/D OFF Indicator Lamp Does Not Come On" . SCIA3528E 2. CHECK O/D OFF INDICATOR LAMP Does O/D OFF indicator lamp flicker for about 8 seconds? Yes or No Yes >> TCM is under fail-safe mode. Perform self-diagnosis and check NG items on the DIAGNOSTIC WORKSHEET, AT-61 . Refer to AT-42, "SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)" or AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . No >> 1. Turn ignition switch to OFF position. 2. Perform self-diagnosis and note NG items. Refer to AT-42, "SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)" or AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . 3. GO TO AT-74, "2. CHECK AT IDLE" . BCIA0003E 2. CHECK AT IDLE 1. CHECK ENGINE START 1. Park vehicle on flat surface. 2. Move selector lever to P or N position. 3. Turn ignition switch to OFF position. 4. Turn ignition switch to START position. 5. Is engine started? Yes or No Yes >> GO TO 2. No >> Stop ROAD TEST. Mark the box on the DIAGNOSTIC WORKSHEET. Go to AT-214, "Engine Cannot Be Started in P and N Position" . SCIA3547E Revision: September 2005 AT-74 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 2. CHECK ENGINE START A 1. Turn ignition switch to OFF position. 2. Push and hold shift lock release button. 3. Move selector lever to D, L or R position. 4. Turn ignition switch to START position. 5. Is engine started? Yes or No Yes >> Stop ROAD TEST. Mark the box on the DIAGNOSTIC WORKSHEET. Go to AT-214, "Engine Cannot Be Started in P and N Position" . No >> GO TO 3. B AT D BCIA0009E E 3. CHECK VEHICLE MOVE 1. 2. 3. F Turn ignition switch to OFF position. Move selector lever to P position. Release parking brake. G H I BCIA0002E J 4. Push vehicle forward or backward. 5. Does vehicle move when it is pushed forward or backward? 6. Apply parking brake. Yes or No Yes >> Mark the box “In P Position, Vehicle Moves Forward Or Backward When Pushed” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. No >> GO TO 4. K L M SAT796A 4. CHECK VEHICLE MOVE 1. Apply parking brake. 2. Move selector lever to N position. 3. Start engine. 4. Release parking brake. 5. Does vehicle move forward or backward? Yes or No Yes >> Mark the box “In N Position, Vehicle Moves” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. No >> GO TO 5. SCIA3548E Revision: September 2005 AT-75 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 5. CHECK SHIFT LOCK 1. Apply foot brake. SAT797A 2. Move selector lever to R position. 3. Is there large shock when changing from N to R position? Yes or No Yes >> Mark the box “Large shock N →R Position” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. No >> GO TO 6. BCIA0010E 6. CHECK VEHICLE MOVE 1. Release foot brake for several seconds. 2. Does vehicle creep backward when foot brake is released? Yes or No Yes >> GO TO 7. No >> Mark the box “Vehicle Does Not Creep Backward In R Position” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. SAT799A 7. CHECK VEHICLE MOVE 1. Move selector lever to D and L positions and check if vehicle creeps forward. 2. Does vehicle creep forward in all two positions? Yes or No Yes >> Go to AT-76, "3. CRUISE TEST" . No >> Mark the box “Vehicle Does Not Creep Forward In D Or L Position” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. SCIA3549E 3. CRUISE TEST ● Check all items listed in Parts 1 through 3. Revision: September 2005 AT-76 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] With CONSULT-II ● ● A Using CONSULT-II, conduct a cruise test and record the result. Print the result and ensure that shifts and lock-ups take place as per Shift Schedule. Refer to AT-364, "Shift Schedule" B AT D SAT601J CONSULT-II Setting Procedure CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. ● For details, refer to the separate “CONSULT-II Operations Manual”. 1. Turn ignition switch OFF. 2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector, which is located in left side dash panel. 3. Turn ignition switch ON. E F G H I BBIA0336E J 4. Touch “START (NISSAN BASED VHCL)”. K L M BCIA0029E 5. Touch “A/T”. If “A/T” is not indicated, go to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E Revision: September 2005 AT-77 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 6. Touch “DATA MONITOR”. BCIA0031E 7. 8. Touch “MAIN SIGNALS” or “TCM INPUT SIGNALS”. See “Numerical Display”, “Barchart Display” or “Line Graph Display”. SAT175K 9. Touch “SETTING” to set recording condition (“AUTO TRIG” or “MANU TRIG”) and touch “BACK”. 10. Touch “Start”. SAT973J 11. When performing cruise test, touch “RECORD”. SAT134K Revision: September 2005 AT-78 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 12. After finishing cruise test part 1, touch “STOP”. A B AT SAT135K D 13. Touch “STORE” and touch “BACK”. E F G SAT987J H I J K SAT974J 14. 15. 16. 17. Touch “DISPLAY”. Touch “PRINT”. Check the monitor data printed out. Continue cruise test part 2 and 3. L M SAT975J Revision: September 2005 AT-79 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] Without CONSULT-II ● Throttle position sensor can be checked by voltage across terminals 41 (W) and 42 (B) of TCM. LCIA0097E Revision: September 2005 AT-80 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] Cruise Test — Part 1 A 1. CHECK STARTING GEAR (D1 ) POSITION 1. Drive vehicle for approximately 10 minutes to warm engine oil and ATF up to operating temperature. ATF operating temperature 2. 3. 4. 5. B : 50 - 80°C (122 - 176°F) Park vehicle on flat surface. Set overdrive control switch to ON position. Move selector lever to P position. Start engine. AT D E SCIA3528E 6. F Move selector lever to D position. G H I SCIA3550E J 7. 8. Accelerate vehicle by constantly depressing accelerator pedal half-way. Does vehicle start from D1 ? K Read gear position. Yes or No Yes >> GO TO 2. No >> Mark the box of “Vehicle Cannot Be Started From D1 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. L M SAT495G 2. CHECK SHIFT UP (D1 TO D2 ) Does A/T shift from D1 to D2 at the specified speed? Read gear position, throttle opening and vehicle speed. Specified speed when shifting from D1 to D2 : Refer to AT-364, "Shift Schedule" . Yes or No Yes >> GO TO 3. No >> Mark the box of “A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 →D2 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. Continue ROAD TEST. SAT954I Revision: September 2005 AT-81 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 3. CHECK SHIFT UP (D2 TO D3 ) Does A/T shift from D2 to D3 at the specified speed? Read gear position, throttle opening and vehicle speed. Specified speed when shifting from D2 to D3 : Refer to AT-364, "Shift Schedule" . Yes or No Yes >> GO TO 4. No >> Mark the box of “A/T Does Not Shift: D2 → D3 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. Continue ROAD TEST. SAT955I 4. CHECK SHIFT UP (D3 TO D4 ) Does A/T shift from D3 to D4 at the specified speed? Read gear position, throttle opening and vehicle speed. Specified speed when shifting from D3 to D4 : Refer to AT-364, "Shift Schedule" . Yes or No Yes >> GO TO 5. No >> Mark the box of “A/T Does Not Shift: D3 → D4 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. Continue ROAD TEST. SAT956I 5. CHECK LOCK-UP (D4 TO D4 L/U) Does A/T perform lock-up at the specified speed? Read vehicle speed, throttle opening when lock-up duty becomes 94%. Specified speed when lock-up occurs : Refer to AT-364, "Shift Schedule" . Yes or No Yes >> GO TO 6. No >> Mark the box of “A/T Does Not Perform Lock-up” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. SAT957I 6. CHECK HOLD LOCK-UP Does A/T hold lock-up condition for more than 30 seconds? Yes or No Yes >> GO TO 7. No >> Mark the box of “A/T Does Not Hold Lock-up Condition” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. Revision: September 2005 AT-82 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 7. CHECK SHIFT DOWN (D4 L/U TO D4 ) A 1. Release accelerator pedal. 2. Is lock-up released when accelerator pedal is released? Yes or No Yes >> GO TO 8. No >> Mark the box of “Lock-up Is Not Released” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. B AT D SAT958I 8. CHECK SHIFT DOWN (D4 1. 2. TO D3 ) E Decelerate vehicle by applying foot brake lightly. Does engine speed return to idle smoothly when A/T is shifted from D4 to D3 ? Read gear position and engine speed. Yes or No Yes >> 1. Stop vehicle. 2. Go to AT-84, "Cruise Test — Part 2" . No >> Mark the box of “Engine Speed Does Not Return To Idle (Light Braking D4 → D3 )” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. F G H SAT959I I J K L M Revision: September 2005 AT-83 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] Cruise Test — Part 2 1. CHECK STARTING GEAR (D1 ) POSITION 1. 2. 3. 4. Confirm overdrive control switch is in ON position. Confirm gear selector lever is in D position. Accelerate vehicle by half throttle again. Does vehicle start from D1 ? Read gear position. Yes or No Yes >> GO TO 2. No >> Mark the box of “Vehicle Does Not Start From D1 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. SAT495G 2. CHECK SHIFT UP AND SHIFT DOWN (D3 1. 2. 3. TO D4 TO D2 ) Accelerate vehicle to 80 km/h (50 MPH) as shown in illustration. Release accelerator pedal and then quickly depress it fully. Does A/T shift from D4 to D2 as soon as accelerator pedal is depressed fully? Read gear position and throttle opening. Yes or No Yes >> GO TO 3. No >> Mark the box of “A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. 3. CHECK SHIFT UP (D2 SAT404H TO D3 ) Does A/T shift from D2 to D3 at the specified speed? Read gear position, throttle opening and vehicle speed. Specified speed when shifting from D2 to D3 : Refer to AT-364, "Shift Schedule" . Yes or No Yes >> GO TO 4. No >> Mark the box of “A/T Does Not Shift: D2 → D3 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. SAT960I 4. CHECK SHIFT UP (D3 TO D4 ) AND ENGINE BRAKE Release accelerator pedal after shifting from D2 to D3 . Does A/T shift from D3 to D4 and does vehicle decelerate by engine brake? Read gear position, throttle opening and vehicle speed. Yes or No Yes >> 1. Stop vehicle. 2. Go to AT-85, "Cruise Test — Part 3" . No >> Mark the box of “A/T Does Not Shift: D3 → D4 ” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. SAT405H Revision: September 2005 AT-84 2005 Quest TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] Cruise Test — Part 3 A 1. VEHICLE SPEED (D4 ) POSITION 1. 2. 3. Confirm overdrive control switch is in ON position. Confirm gear selector lever is in D position. Accelerate vehicle using half-throttle to D4 . B AT D E SAT812A 4. F Release accelerator pedal. G H I SAT813A 5. 6. Set overdrive control switch to OFF position while driving in D4 . Does A/T shift from D4 to D3 (O/D OFF)? Read gear position and vehicle speed. Yes or No Yes >> GO TO 2. No >> Mark the box of “A/T Does Not Shift: D4 → D3 , When Overdrive Control Switch ON → OFF” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. J K L BCIA0011E 2. CHECK ENGINE BRAKE Does vehicle decelerate by engine brake? Yes or No Yes >> GO TO 3. No >> Mark the box of “Engine Speed Does Not Return To Idle (Engine Brake in D3 )” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. BCIA0011E Revision: September 2005 AT-85 2005 Quest M TROUBLE DIAGNOSIS - BASIC INSPECTION [RE4F04B] 3. CHECK SHIFT DOWN (D3 1. 2. TO L2 ) Move selector lever from D to L position while driving in D3 (O/D OFF). Does A/T shift from D3 (O/D OFF) to L2 ? Read gear position. Yes or No Yes >> GO TO 4. No >> Mark the box of “A/T Does Not Shift: D3 → L2 , When Selector Lever D → L Position” on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST. BCIA0012E 4. CHECK ENGINE BRAKE Does vehicle decelerate by engine brake? Yes or No Yes >> 1. Stop vehicle. 2. Perform self-diagnosis. Refer to AT-54, "TCM SELFDIAGNOSTIC PROCEDURE (NO TOOLS)" . No >> Mark the box of “Vehicle Does Not Decelerate By Engine Brake” on the DIAGNOSTIC WORKSHEET. Stop ROAD TEST. BCIA0012E Revision: September 2005 AT-86 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] TROUBLE DIAGNOSIS - GENERAL DESCRIPTION Symptom Chart Numbers are arranged in order of inspection. Perform inspections starting with number one and work up. Items Symptom Condition ON vehicle Torque converter is not locked up. OFF vehicle No Lock-up Engagement/ TCC Inoperative Torque converter clutch piston slip. ON vehicle OFF vehicle Lock-up point is extremely high or low. Sharp shock in shifting from N to D position. ON vehicle ON vehicle Shift Shock OFF vehicle Too sharp a shock in change from D1 to D2 . ON vehicle OFF vehicle Revision: September 2005 Diagnostic Item PFP:00000 A UCS000N1 Reference Page 1. Accelerator pedal position (APP) sensor AT-178 2. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 3. Engine speed signal AT-123 4. A/T fluid temperature sensor AT-112 5. Line pressure test AT-71 6. Torque converter clutch solenoid valve AT-149 7. Control valve assembly AT-253 8. Torque converter AT-268 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Torque converter clutch solenoid valve AT-149 5. Line pressure solenoid valve AT-162 6. Control valve assembly AT-253 7. Torque converter AT-268 1. Accelerator pedal position (APP) sensor AT-178 2. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 3. Torque converter clutch solenoid valve AT-149 4. Control valve assembly AT-253 1. Engine idling rpm EC-83 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. A/T fluid temperature sensor AT-112 5. Engine speed signal AT-123 6. Line pressure solenoid valve AT-162 7. Control valve assembly AT-253 8. Accumulator N-D AT-268 9. Forward clutch AT-313 1. Accelerator pedal position (APP) sensor AT-178 2. Line pressure test AT-71 3. Accumulator servo release AT-268 4. Control valve assembly AT-253 5. A/T fluid temperature sensor AT-112 6. Brake band AT-268 AT-87 B AT D E F G H I J K L M 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Too sharp a shock in change from D2 to D3 . Condition ON vehicle OFF vehicle ON vehicle Shift Shock Too sharp a shock in change from D3 to D4 . OFF vehicle Gear change shock felt during deceleration by releasing accelerator pedal. Too high a gear change point from D1 to D2 , from D2 to D3 , from D3 to D4 . Gear change directly from D 1 to D3 occurs. Too high a change point from D4 to D3 , from D3 to D2 , from D2 to D1 . Improper Shift Timing Kickdown does not operate when depressing pedal in D4 within kickdown vehicle speed. ON vehicle ON vehicle ON vehicle OFF vehicle ON vehicle ON vehicle Kickdown operates or engine overruns when depressing pedal in D4 beyond kickdown vehicle speed limit. ON vehicle Gear change from L2 to L3 in L position. ON vehicle Revision: September 2005 Diagnostic Item Reference Page 1. Accelerator pedal position (APP) sensor AT-178 2. Line pressure test AT-71 3. Control valve assembly AT-253 4. High clutch AT-308 5. Brake band AT-268 1. Accelerator pedal position (APP) sensor AT-178 2. Line pressure test AT-71 3. Control valve assembly AT-253 4. A/T fluid temperature sensor AT-112 5. Brake band AT-268 6. Overrun clutch AT-313 7. Forward one-way clutch AT-322 1. Accelerator pedal position (APP) sensor AT-178 2. Line pressure test AT-71 3. Overrun clutch solenoid valve AT-184 4. Control valve assembly AT-253 1. Accelerator pedal position (APP) sensor AT-178 2. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 3. Shift solenoid valve A AT-168 4. Shift solenoid valve B AT-173 1. Fluid level AT-65 2. Accumulator servo release AT-261 3. Brake band AT-268 1. Accelerator pedal position (APP) sensor AT-178 2. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 1. Accelerator pedal position (APP) sensor AT-178 2. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 3. Shift solenoid valve A AT-168 4. Shift solenoid valve B AT-173 1. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 2. Accelerator pedal position (APP) sensor AT-178 3. Shift solenoid valve A AT-168 4. Shift solenoid valve B AT-173 1. Park/neutral position (PNP) switch AT-106 2. Control cable adjustment AT-258 AT-88 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Failure to change gear from D4 to D3 . Condition ON vehicle OFF vehicle Failure to change gear from D3 to D2 or from D4 to D2 . No Down Shift ON vehicle OFF vehicle Failure to change gear from D2 to D1 or from D3 to D1 . ON vehicle OFF vehicle Failure to change from D3 to L2 when changing lever into L position. AT-237 ON vehicle OFF vehicle Diagnostic Item Reference Page 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Overrun clutch solenoid valve AT-184 4. Shift solenoid valve A AT-168 5. Line pressure solenoid valve AT-162 6. Control valve assembly AT-253 7. Brake band AT-268 8. Overrun clutch AT-313 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Shift solenoid valve A AT-168 4. Shift solenoid valve B AT-173 5. Control valve assembly AT-253 6. High clutch AT-308 7. Brake band AT-268 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Shift solenoid valve A AT-168 4. Shift solenoid valve B AT-173 5. Control valve assembly AT-253 6. Low one-way clutch AT-268 7. High clutch AT-308 8. Brake band AT-268 1. Accelerator pedal position (APP) sensor AT-178 2. Shift solenoid valve B AT-173 3. Control valve assembly AT-253 4. Control cable adjustment AT-258 5. Brake band AT-268 A B AT D E F G H I J K L M Revision: September 2005 AT-89 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Failure to change gear from D1 to D2 . Condition ON vehicle OFF vehicle Failure to change gear from D2 to D3 . ON vehicle OFF vehicle No Up Shift Failure to change gear from D3 to D4 . ON vehicle OFF vehicle A/T does not shift to D4 when driving with overdrive control switch ON. ON vehicle OFF vehicle Revision: September 2005 Diagnostic Item Reference Page 1. Control cable adjustment AT-258 2. Shift solenoid valve A AT-168 3. Control valve assembly AT-253 4. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 5. Accelerator pedal position (APP) sensor AT-178 6. Brake band AT-268 1. Control cable adjustment AT-258 2. Shift solenoid valve B AT-173 3. Control valve assembly AT-253 4. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 5. Accelerator pedal position (APP) sensor AT-178 6. High clutch AT-308 7. Brake band AT-268 1. Park/neutral position (PNP) switch AT-106 2. Overdrive control switch AT-239 3. Control cable adjustment AT-258 4. Shift solenoid valve A AT-168 5. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 6. A/T fluid temperature sensor AT-112 7. Accelerator pedal position (APP) sensor AT-178 8. Brake band AT-268 1. Accelerator pedal position (APP) sensor AT-178 2. Park/neutral position (PNP) switch AT-106 3. Overdrive control switch AT-239 4. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 5. Shift solenoid valve A AT-168 6. Overrun clutch solenoid valve AT-184 7. Control valve assembly AT-253 8. A/T fluid temperature sensor AT-112 9. Line pressure solenoid valve AT-162 10. Brake band AT-268 11. Overrun clutch AT-313 AT-90 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Vehicle will not run in R position (but runs in D and L positions). Clutch slips. Very poor acceleration. Vehicle will not run in D and L positions (but runs in R position). Slips/Will Not Engage Vehicle will not run in D and L positions (but runs in R position). Clutch slips. Very poor acceleration. Condition Reference Page 1. Control cable adjustment AT-258 2. Stall test AT-68 3. Line pressure test AT-71 4. Line pressure solenoid valve AT-162 5. Control valve assembly AT-253 6. Reverse clutch AT-305 7. Low & reverse brake AT-319 ON vehicle 1. Control cable adjustment AT-258 OFF vehicle 2. Low one-way clutch AT-268 1. Fluid level AT-65 2. Stall test AT-68 3. Line pressure test AT-71 4. Line pressure solenoid valve AT-162 5. Control valve assembly AT-253 6. Accumulator N-D AT-268 ON vehicle OFF vehicle A B AT D E ON vehicle OFF vehicle ON vehicle Clutches or brakes slip somewhat in starting. OFF vehicle Revision: September 2005 Diagnostic Item 7. Reverse clutch AT-305 8. High clutch AT-308 9. Forward clutch AT-313 10. Forward one-way clutch AT-268 11. Low one-way clutch AT-268 1. Fluid level AT-65 2. Control cable adjustment AT-258 3. Accelerator pedal position (APP) sensor AT-178 4. Line pressure test AT-71 5. Line pressure solenoid valve AT-162 6. Control valve assembly AT-253 7. Accumulator N-D AT-268 8. Shift solenoid valve A AT-168 9. Shift solenoid valve B AT-173 10. Overrun clutch solenoid valve AT-184 11. Torque converter clutch solenoid valve AT-149 12. Forward clutch AT-313 13. Reverse clutch AT-305 14. Low & reverse brake AT-319 15. Oil pump AT-286 16. Torque converter AT-268 AT-91 F G H I J K L M 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Condition ON vehicle No creep at all. AT-218, AT-220 OFF vehicle Almost no shock or clutches slipping in change from D1 to D2 . ON vehicle OFF vehicle Almost no shock or slipping in change from D2 to D3 . ON vehicle OFF vehicle Slips/Will Not Engage Almost no shock or slipping in change from D3 to D4 . ON vehicle OFF vehicle Races extremely fast or slips in changing from D4 to D3 when depressing pedal. ON vehicle OFF vehicle Races extremely fast or slips in changing from D4 to D2 when depressing pedal. ON vehicle OFF vehicle Revision: September 2005 Diagnostic Item Reference Page 1. Fluid level AT-65 2. Line pressure test AT-71 3. Control valve assembly AT-253 4. Forward clutch AT-313 5. Oil pump AT-286 6. Torque converter AT-268 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Accumulator servo release AT-261 5. Control valve assembly AT-253 6. Brake band AT-268 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Control valve assembly AT-253 5. High clutch AT-308 6. Forward clutch AT-313 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Control valve assembly AT-253 5. Brake band AT-268 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Line pressure solenoid valve AT-162 5. Shift solenoid valve A AT-168 6. Control valve assembly AT-253 7. Brake band AT-268 8. Forward clutch AT-313 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Line pressure solenoid valve AT-162 5. Shift solenoid valve A AT-168 6. Shift solenoid valve B AT-173 7. Control valve assembly AT-253 8. Brake band AT-268 9. Forward clutch AT-313 AT-92 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Races extremely fast or slips in changing from D3 to D2 when depressing pedal. Condition ON vehicle OFF vehicle Slips/Will Not Engage Races extremely fast or slips in changing from D4 or D3 to D1 when depressing pedal. ON vehicle OFF vehicle ON vehicle Vehicle will not run in any position. OFF vehicle Diagnostic Item Reference Page 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Line pressure solenoid valve AT-162 5. Shift solenoid valve B AT-173 6. Control valve assembly AT-253 7. Brake band AT-268 8. High clutch AT-308 1. Fluid level AT-65 2. Accelerator pedal position (APP) sensor AT-178 3. Line pressure test AT-71 4. Line pressure solenoid valve AT-162 5. Shift solenoid valve A AT-168 6. Shift solenoid valve B AT-173 7. Control valve assembly AT-253 8. Forward clutch AT-313 9. Forward one-way clutch AT-268 10. Low one-way clutch AT-268 1. Fluid level AT-65 2. Control cable adjustment AT-258 3. Line pressure test AT-71 4. Line pressure solenoid valve AT-162 5. Oil pump AT-286 6. High clutch AT-308 7. Brake band AT-268 8. Low & reverse brake AT-319 9. Torque converter AT-268 10. Parking components AT-283 A B AT D E F G H I J K L M Revision: September 2005 AT-93 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Condition Engine cannot be started in P and N positions. AT-214 ON vehicle Engine starts in positions other than P and N. ON vehicle Transaxle noise in P and N positions. ON vehicle OFF vehicle Others Vehicle moves when changing into P position or parking gear does not disengage when shifted out of P position. ON vehicle OFF vehicle ON vehicle Vehicle runs in N position. AT-215 OFF vehicle ON vehicle Vehicle braked when shifting into R position. OFF vehicle Excessive creep. Revision: September 2005 ON vehicle Diagnostic Item Reference Page 1. Ignition switch and starter SC-13 2. Control cable adjustment AT-258 3. Park/neutral position (PNP) switch adjustment AT-255 1. Control cable adjustment AT-258 2. Park/neutral position (PNP) switch adjustment AT-255 1. Fluid level AT-65 2. Line pressure test AT-71 3. Accelerator pedal position (APP) sensor AT-178 4. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 5. Oil pump AT-286 6. Torque converter AT-268 1. Control cable adjustment AT-258 2. Parking components AT-283 1. Control cable adjustment AT-258 2. Forward clutch AT-313 3. Reverse clutch AT-305 4. Overrun clutch AT-313 1. Fluid level AT-65 2. Line pressure test AT-71 3. Line pressure solenoid valve AT-162 4. Control valve assembly AT-253 5. High clutch AT-308 6. Brake band AT-268 7. Forward clutch AT-313 8. Overrun clutch AT-313 1. Engine idling rpm EC-83 AT-94 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Engine stops when shifting lever into R, D and L. Vehicle braked by gear change from D1 to D 2 . Vehicle braked by gear change from D2 to D3 . Vehicle braked by gear change from D3 to D4 . Condition ON vehicle 1. Engine idling rpm EC-83 2. Fluid level AT-65 3. Torque converter clutch solenoid valve AT-149 A B 4. Control valve assembly AT-253 5. Torque converter AT-268 ON vehicle 1. Fluid level AT-65 2. Reverse clutch AT-305 3. Low & reverse brake AT-319 4. High clutch AT-308 5. Low one-way clutch AT-268 ON vehicle 1. Fluid level AT-65 OFF vehicle 2. Brake band AT-268 ON vehicle 1. Fluid level AT-65 2. Overrun clutch AT-313 3. Forward one-way clutch AT-268 4. Reverse clutch AT-305 1. Fluid level AT-65 2. Park/neutral position (PNP) switch AT-106 3. Overdrive control switch AT-239 4. Accelerator pedal position (APP) sensor AT-178 5. Vehicle speed sensor·A/T (Revolution sensor) and vehicle speed sensor·MTR AT-118, AT-195 6. Shift solenoid valve A AT-168 7. Shift solenoid valve B AT-173 8. Control valve assembly AT-253 9. Reverse clutch AT-305 10. High clutch AT-308 11. Brake band AT-268 12. Low & reverse brake AT-319 13. Oil pump AT-286 14. Torque converter AT-268 ON vehicle 1. Fluid level AT-65 OFF vehicle 2. Torque converter AT-268 OFF vehicle OFF vehicle ON vehicle Maximum speed not attained. Acceleration poor. OFF vehicle Revision: September 2005 Reference Page OFF vehicle Others Transaxle noise in D, L and R positions. Diagnostic Item AT-95 AT D E F G H I J K L M 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Items Symptom Condition ON vehicle Transaxle overheats. OFF vehicle ON vehicle Others ATF shoots out during operation. White smoke emitted from exhaust pipe during operation. OFF vehicle ON vehicle Offensive smell at fluid charging pipe. OFF vehicle Diagnostic Item Reference Page 1. Fluid level AT-65 2. Engine idling rpm EC-83 3. Accelerator pedal position (APP) sensor AT-178 4. Line pressure test AT-71 5. Line pressure solenoid valve AT-162 6. Control valve assembly AT-253 7. Oil pump AT-286 8. Reverse clutch AT-305 9. High clutch AT-308 10. Brake band AT-268 11. Forward clutch AT-313 12. Overrun clutch AT-313 13. Low & reverse brake AT-319 14. Torque converter AT-268 1. Fluid level AT-65 2. Reverse clutch AT-305 3. High clutch AT-308 4. Brake band AT-268 5. Forward clutch AT-313 6. Overrun clutch AT-313 7. Low & reverse brake AT-319 1. Fluid level AT-65 2. Torque converter AT-268 3. Oil pump AT-286 4. Reverse clutch AT-305 5. High clutch AT-308 6. Brake band AT-268 7. Forward clutch AT-313 8. Overrun clutch AT-313 9. Low & reverse brake AT-319 TCM Terminals and Reference Value UCS000N2 PREPARATION ● Measure voltage between each terminal and terminal 25 or 48 by following “TCM INSPECTION TABLE”. AAT475A Revision: September 2005 AT-96 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] TCM HARNESS CONNECTOR TERMINAL LAYOUT A B AT SCIA3369E D TCM INSPECTION TABLE Data are reference value and are measured between each terminal and ground. Terminal 1 2 Wire color G/R W/B Item E Judgement standard (Approx.) Condition When releasing accelerator pedal after warming up engine. 1.5 - 3.0V When depressing accelerator pedal fully after warming up engine. 0V Line pressure solenoid valve (with dropping resistor) When releasing accelerator pedal after warming up engine. 4 - 14V When depressing accelerator pedal fully after warming up engine. 0V Torque converter clutch solenoid valve When A/T performs lock-up. 8 - 15V When A/T does not perform lock-up. 0V Line pressure solenoid valve G H 3 G/B 5 L CAN-H — — — 6 P CAN-L — — — With ignition switch ON. F I J Battery voltage K 10 R/Y Power source or With ignition switch OFF. 0V L 11 12 19 20 25 R/Y LG/B R/Y BR/Y B Shift solenoid valve A Shift solenoid valve B When shift solenoid valve A operates. (When driving in D1 or D4 .) Battery voltage When shift solenoid valve A does not operate. (When driving in D2 or D3 .) 0V When shift solenoid valve B operates. (When driving in D1 or D2 .) Battery voltage When shift solenoid valve B does not operate. (When driving in D3 or D4 .) 0V Power source Overrun clutch solenoid valve Same as No. 10 When overrun clutch solenoid valve operates. Battery voltage When overrun clutch solenoid valve does not operate. 0V Ground Revision: September 2005 Always AT-97 0V 2005 Quest M TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Terminal 27 28 Wire color P/B Y/R Item Judgement standard (Approx.) Condition When setting selector lever to L position. Battery voltage When setting selector lever to other positions. 0V PNP switch L position Power source (Memory back-up) Battery voltage Always When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring function.*1 29 W Revolution sensor CAUTION: Connect the diagnosis data link cable to the vehicle diagnosis connector. *1: A circuit tester cannot be used to test this item. 450 Hz When vehicle is parked. 0V 30* BR/Y Data link connector (RX) — — 31* P Data link connector (TX) — — 32 G/O 34 35 36 G G/W R/G Ignition switch ON. 4.5 - 5.5V Ignition switch OFF. 0V When setting selector lever to D position. Battery voltage When setting selector lever to other positions. 0V PNP switch R position When setting selector lever to R position. Battery voltage When setting selector lever to other positions. 0V PNP switch P or N position When setting selector lever to P or N position. Battery voltage When setting selector lever to other positions. 0V Sensor power PNP switch D position When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring function.*1 38 G Turbine revolution sensor (power train revolution sensor) CAUTION: Connect the diagnosis data link cable to the vehicle diagnosis connector. *1: A circuit tester cannot be used to test this item. When vehicle is parked. 39 W/G Engine speed signal Revision: September 2005 240 Hz Under 1.3V or over 4.5V Refer to EC-124, "ECM INSPECTION TABLE" (ECM terminal 103). AT-98 2005 Quest TROUBLE DIAGNOSIS - GENERAL DESCRIPTION [RE4F04B] Terminal 40 41 Wire color V/R W Item Vehicle speed signal Accelerator pedal position (APP) sensor 42 B Sensor ground 47 G A/T fluid temperature sensor 48 B Condition When moving vehicle at 2 to 3 km/h (1 to 2 MPH) for 1 m (3 ft) or more. When depressing accelerator pedal slowly after warming up engine. (Voltage rises gradually in response to throttle position.) Always Judgement standard (Approx.) Intermittently changes between approx. 0V and approx. 4.5V Fully-closed throttle: 0.5V Fully-open throttle: 4V 1.5V When ATF temperature is 80°C (176°F). 0.5V Always B AT D 0V When ATF temperature is 20°C (68°F). Ground A 0V E F *: These terminals are connected to the Data link connector. G H I J K L M Revision: September 2005 AT-99 2005 Quest TROUBLE DIAGNOSIS FOR POWER SUPPLY [RE4F04B] TROUBLE DIAGNOSIS FOR POWER SUPPLY Wiring Diagram — AT — MAIN PFP:00000 UCS000N4 BCWA0298E Revision: September 2005 AT-100 2005 Quest TROUBLE DIAGNOSIS FOR POWER SUPPLY [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 10 R/Y 19 R/Y 25 B 28 Y/R 48 B POWER SOURCE POWER SOURCE IGNITION ON BATTERY VOLTAGE IGNITION OFF 0V IGNITION ON BATTERY VOLTAGE IGNITION OFF 0V GROUND Always 0V POWER SOURCE (MEMORY BACKUP) Always BATTERY VOLTAGE GROUND Always 0V Diagnostic Procedure A B AT D UCS000N5 1. CHECK TCM POWER SOURCE STEP 1 1. 2. E Turn ignition switch to ON position. (Do not start engine.) Check voltage between TCM harness connectors E142, E143 terminals 10 (R/Y), 19 (R/Y), 28 (Y/R) and ground. Voltage F : Battery voltage G OK or NG OK >> GO TO 2. NG >> GO TO 3. H LCIA0094E I 2. CHECK TCM POWER SOURCE STEP 2 1. 2. Turn ignition switch to OFF position. Check voltage between TCM harness connector E143 terminal 28 (Y/R) and ground. Voltage J K : Battery voltage OK or NG OK >> GO TO 4. NG >> GO TO 3. L M WCIA0095E 3. DETECT MALFUNCTIONING ITEM Check the following items: ● Fuse ● Harness for short or open between battery, ignition switch and TCM harness connectors E142, E143 terminals 10 (R/Y), 19 (R/Y) and 28 (Y/R) ● Ignition switch Refer toPG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. Revision: September 2005 AT-101 2005 Quest TROUBLE DIAGNOSIS FOR POWER SUPPLY [RE4F04B] 4. CHECK TCM GROUND CIRCUIT 1. 2. 3. Turn ignition switch to OFF position. Disconnect TCM harness connector. Check continuity between TCM harness connector E143 terminals 25 (B), 48 (B) and ground. Refer to AT-100, "Wiring Diagram — AT — MAIN" . Continuity should exist. If OK, check harness for short to ground and short to power. OK or NG OK >> INSPECTION END NG >> Repair open circuit or short to ground or short to power in harness or connectors. SAT515J Revision: September 2005 AT-102 2005 Quest DTC U1000 CAN COMMUNICATION LINE [RE4F04B] DTC U1000 CAN COMMUNICATION LINE Description PFP:23710 A UCS000PO CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. B Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission AT with less wiring. Each control unit transmits/receives data but selectively reads required data only. On Board Diagnosis Logic ● ● UCS000PP This is an OBD-II self-diagnostic item. Diagnostic trouble code “CAN COMM CIRCUIT” with CONSULT-II or U1000 without CONSULT-II is detected when TCM cannot communicate to other control units. E Possible Cause UCS000PQ Harness or connectors (CAN communication line is open or shorted.) F DTC Confirmation Procedure UCS000PR NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. G H WITH CONSULT-II 1. 2. 3. D Turn ignition switch to “ON” position. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Wait at least 6 seconds or start engine and wait for at least 6 seconds. I J K BCIA0030E WITH GST L Follow the procedure “WITH CONSULT-II”. M BCIA0031E Revision: September 2005 AT-103 2005 Quest DTC U1000 CAN COMMUNICATION LINE [RE4F04B] Wiring Diagram — AT — CAN UCS000PS BCWA0299E Revision: September 2005 AT-104 2005 Quest DTC U1000 CAN COMMUNICATION LINE [RE4F04B] Diagnostic Procedure UCS000PT 1. CHECK CAN COMMUNICATION CIRCUIT A With CONSULT-II 1. Turn ignition switch to “ON” position. (Do not start engine.) 2. Select “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-II. 3. The “CAN COMM CIRCUIT” is detected. Yes or No Yes >> Print out CONSULT-II screen, GO TO LAN-3, "Precautions When Using CONSULT-II" . No >> INSPECTION END B AT D E PCIA0061E F G H I J K L M Revision: September 2005 AT-105 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE4F04B] DTC P0705 PARK/NEUTRAL POSITION SWITCH Description ● ● PFP:32006 UCS000N6 The park/neutral position (PNP) switch includes a transmission range switch. The transmission range switch detects the selector lever position and sends a signal to the TCM. WCIA0066E On Board Diagnosis Logic UCS000N7 Diagnostic trouble code “PNP SW/CIRC” with CONSULT-II or P0705 without CONSULT-II is detected when TCM does not receive the correct voltage signal from the switch based on the gear position. Possible Cause UCS000N8 Check the following items. ● Harness or connectors (The park/neutral position (PNP) switch circuit is open or shorted.) ● Park/neutral position (PNP) switch Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000N9 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) BCIA0030E 2. 3. Select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. Start engine and maintain the following conditions for at least 5 consecutive seconds. VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: More than 1.3V Selector lever: D position (OD “ON” or “OFF”) BCIA0031E Revision: September 2005 AT-106 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE4F04B] WITH GST A Follow the procedure “With CONSULT-II”. B AT D E F G H I J K L M Revision: September 2005 AT-107 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE4F04B] Wiring Diagram — AT — PNP/SW UCS000NA BCWA0300E Revision: September 2005 AT-108 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) WIRE ITEM CONDITION TERMINAL COLOR 27 34 P/B G PNP SWITCH L POSITION PNP SWITCH D POSITION IGNITION ON 35 36 G/W R/G PNP SWITCH R POSITION PNP SWITCH P OR N POSITION DATA (APPROX.) WHEN SETTING SELECTOR LEVER IN L POSITION BATTERY VOLTAGE WHEN SETTING SELECTOR LEVER IN OTHER POSITIONS 0V WHEN SETTING SELECTOR LEVER IN D POSITION BATTERY VOLTAGE WHEN SETTING SELECTOR LEVER IN OTHER POSITIONS 0V WHEN SETTING SELECTOR LEVER IN R POSITION BATTERY VOLTAGE WHEN SETTING SELECTOR LEVER IN OTHER POSITIONS 0V WHEN SETTING SELECTOR LEVER IN P OR N POSITION BATTERY VOLTAGE WHEN SETTING SELECTOR LEVER IN OTHER POSITIONS 0V Diagnostic Procedure A B AT D E F UCS000NB G 1. INSPECTION START Do you have CONSULT-II? Yes or No Yes >> GO TO 2. No >> GO TO 5. H I 2. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH CIRCUIT (WITH CONSULT-II) With CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out P/N, R, D, 2nd position switches moving selector lever to each position. Check that the signal of the selector lever position is indicated properly. NOTE: “2 POSITION SW” indicates L position status. OK or NG OK >> GO TO 8. NG >> GO TO 3. Revision: September 2005 AT-109 J K L M SAT701J 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE4F04B] 3. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH Check the following item: ● Park/neutral position (PNP) switch Check continuity between PNP switch harness connector F29 terminals 1 and 2 and between terminals 3 and 5, 6, 7, 8 and 9 while moving manual shaft through each position. Lever position Terminal P 3-7 R 3-8 N 3-9 D 3-6 L 3-5 1-2 1-2 SCIA3372E OK or NG OK >> GO TO 6. NG >> GO TO 4. 4. CHECK MANUAL CONTROL CABLE ADJUSTMENT Check PNP switch again with manual control cable disconnected from manual shaft of A/T assembly. Refer to test group 2 (With CONSULT-II) or 7 (With out CONSULT-II). OK or NG OK >> Adjust manual control cable. Refer to AT-258, "Control Cable Adjustment" . NG >> GO TO 5. 5. CHECK PNP SWITCH ADJUSTMENT Remove PNP switch from A/T assembly and check continuity of PNP switch terminals. Refer to test group 3. OK or NG OK >> Adjust PNP switch. Refer to AT-255, "Park/Neutral Position (PNP) Switch Adjustment" . NG >> Repair or replace PNP switch. 6. DETECT MALFUNCTIONING ITEM Check the following items: Fuse ● Harness for short or open between ignition switch and park/neutral position (PNP) switch ● Harness for short or open between park/neutral position (PNP) switch and TCM ● Harness for short or open between park/neutral position (PNP) switch and combination meter ● Harness for short or open between combination meter and TCM ● Ignition switch Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. ● Revision: September 2005 AT-110 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE4F04B] 7. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH CIRCUIT (WITHOUT CONSULT-II) A Without CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between TCM harness connector E143 terminals 27 (P/B), 34 (G), 35 (G/W), 36 (R/G) and ground while moving selector lever through each position. B AT Terminal Lever Position 36 35 34 27 P, N B 0 0 0 R 0 B 0 0 D 0 0 B 0 L 0 0 0 B D E B: Battery voltage 0: 0V F OK or NG OK >> GO TO 8. NG >> GO TO 3. G H SCIA3373E I 8. CHECK DTC Perform AT-106, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 9. J K 9. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-111 2005 Quest L M DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE4F04B] DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT Description PFP:31940 UCS000NC The A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to the TCM. SAT283HB SAT021J CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE Remarks: Specification data are reference values. Monitor item FLUID TEMP SE [V] Condition Specification (Approximately) Cold [20°C (68°F)] ↓ Hot [80°C (176°F)] 1.5V ↓ 0.5V On Board Diagnosis Logic UCS000ND Diagnostic trouble code “ATF TEMP SEN/CIRC” with CONSULT-II or P0710 without CONSULT-II is detected when TCM receives an excessively low or high voltage from the sensor. Possible Cause UCS000NE Check the following items. ● Harness or connectors (The sensor circuit is open or shorted.) ● A/T fluid temperature sensor Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000NF CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. Revision: September 2005 AT-112 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE4F04B] WITH CONSULT-II 1. A Turn ignition switch ON and select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. B AT BCIA0030E D E F G BCIA0031E 2. 3. Select "ECM INPUT SIGNALS" touch "START". Start engine and maintain the following conditions for at least 10 minutes (Total). (It is not necessary to maintain continuously.) ENG SPEED: 450 rpm or more VEHICLE SPEED: 10 km/h (6 MPH) or more THRTL POSI: More than 1.2V Selector lever: D position H I J WITH GST Follow the procedure “With CONSULT-II”. K L M Revision: September 2005 AT-113 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE4F04B] Wiring Diagram — AT — FTS UCS000NG BCWA0172E Revision: September 2005 AT-114 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 42 47 B SENSOR GROUND Always G A/T FLUID TEMPERATURE SENSOR DATA (APPROX.) A 0V IGNITION ON AND ATF TEMPERATURE IS 20°C (68°F) 1.5V IGNITION ON AND ATF TEMPERATURE IS 80°C (176°F) 0.5V B AT Diagnostic Procedure UCS000NH 1. INSPECTION START D Do you have CONSULT-II? Yes or No Yes >> GO TO 2. No >> GO TO 6. E 2. CHECK INPUT SIGNAL OF A/T FLUID TEMPERATURE SENSOR (WITH CONSULT-II) F With CONSULT-II 1. Start engine. 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out the value of “FLUID TEMP SE”. Voltage G :Cold [20°C (68°F)] → Hot [80°C (176°F)] :Approximately 1.5V → 0.5V H OK or NG OK >> GO TO 7. NG >> GO TO 3. I J LCIA0090E 3. CHECK A/T FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY K 1. 2. 3. L Turn ignition switch to OFF position. Disconnect terminal cord assembly connector in engine compartment. Check resistance between terminal cord F30 terminals 6 and 7 when A/T is cold. Temperature Resistance (Approx.) Cold [20°C (68°F)] 2.5kΩ M 4. Reinstall any part removed. OK or NG OK >> GO TO 4. NG >> GO TO 5. WCIA0097E Revision: September 2005 AT-115 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE4F04B] 4. DETECT MALFUNCTIONING ITEM Check the following items: ● Harness for short to ground or short to power or open between TCM, ECM and terminal cord assembly ● Ground circuit for ECM Refer to EC-166, "POWER SUPPLY AND GROUND CIRCUIT" . OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. 5. DETECT MALFUNCTIONING ITEM 1. 2. – • Remove oil pan. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: A/T fluid temperature sensor Check resistance between two terminals while changing temperature as shown at below. Temperature °C (°F) Resistance (Approx.) 20 (68) 2.5kΩ 80 (176) 0.3kΩ Harness of terminal cord assembly for short or open OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. – SAT298F 6. CHECK INPUT SIGNAL OF A/T FLUID TEMPERATURE SENSOR (WITHOUT CONSULT-II) Without CONSULT-II 1. Start engine. 2. Check voltage between TCM harness connector E143 terminal 47 (G) and ground while warming up A/T. Temperature Voltage (Approx.) Cold [20°C (68°F)] → Hot [80°C (176°F)] 1.5V → 0.5V OK or NG OK >> GO TO 7. NG >> GO TO 3. WCIA0049E 7. CHECK DTC Perform AT-112, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. Revision: September 2005 AT-116 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE4F04B] 8. CHECK TCM INSPECTION A 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. B AT D E F G H I J K L M Revision: September 2005 AT-117 2005 Quest DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) [RE4F04B] DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) Description PFP:32702 UCS000NI The revolution sensor detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal. The pulse signal is sent to the TCM which converts it into vehicle speed. LCIA0070E On Board Diagnosis Logic UCS000NJ Diagnostic trouble code “VEH SPD SEN/CIR AT” with CONSULT-II or P0720 without CONSULT-II is detected when TCM does not receive the proper voltage signal from the sensor. Possible Cause UCS000NK Check the following items. ● Harness or connectors (The sensor circuit is open or shorted.) ● Revolution sensor Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000NL CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. Turn ignition switch ON and select “DATA MONITOR” mode for “A/T” with CONSULT-II. BCIA0030E BCIA0031E Revision: September 2005 AT-118 2005 Quest DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) [RE4F04B] 2. 3. Drive vehicle and check for an increase of “VHCL/S SE-MTR” value. If the check result is NG, go to AT-121, "Diagnostic Procedure" . If the check result is OK, go to following step. Select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. A B AT D BCIA0030E E F G H BCIA0031E 4. 5. Start engine and maintain the following conditions for at least 5 consecutive seconds. VHCL SPEED SE: 30 km/h (19 MPH) or more THRTL POS SEN: More than 1.2V Selector lever: D position Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. If the check result is NG, go to AT-121, "Diagnostic Procedure" . If the check result is OK, go to following step. Maintain the following conditions for at least 5 consecutive seconds. CMPS·RPM (REF): 3,500 rpm or more THRTL POS SEN: More than 1.2V Selector lever: D position Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. J K L M WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 I AT-119 2005 Quest DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) [RE4F04B] Wiring Diagram — AT — VSSA/T UCS000NM BCWA0173E Revision: September 2005 AT-120 2005 Quest DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 29 42 W REVOLUTION SENSOR B DATA (APPROX.) VEHICLE MOVING AT 20 KM/H (12 MPH). USE THE CONSULT-II PULSE FREQUENCY MEASURING FUNCTION. A CIRCUIT TESTER CANNOT BE USED TO TEST THIS ITEM. CAUTION: CONNECT THE DIAGNOSIS DATA LINK CABLE TO THE VEHICLE DIAGNOSIS CONNECTOR. 450 HZ VEHICLE NOT MOVING. 0V SENSOR GROUND Always Diagnostic Procedure A B AT D 0V UCS000NN 1. CHECK INPUT SIGNAL (WITH CONSULT-II) E With CONSULT-II 1. Start engine. 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out the value of “VHCL/S SE-A/T” while driving. Check the value changes according to driving speed. OK or NG OK >> GO TO 5. NG >> GO TO 2. F G H I LCIA0090E J 2. CHECK REVOLUTION SENSOR (WITH CONSULT-II) K With CONSULT-II 1. Start engine. 2. Check pulse between TCM harness connector E143 terminal 29 (W) and ground. L Judgement standard (Approx.) Condition M When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring function.*1 CAUTION: Connect the diagnosis data link cable to the vehicle diagnosis connector. *1: A circuit tester cannot be used to test this item. 450 Hz When vehicle is parked. 0V SCIA3374E OK or NG OK >> GO TO 5. NG >> GO TO 3. Revision: September 2005 AT-121 2005 Quest DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) [RE4F04B] 3. 1. 2. 3. 4. CHECK POWER FOR REVOLUTION SENSOR Turn ignition switch to OFF position. Disconnect the revolution sensor harness connector. Turn ignition switch to ON position. (Do not start engine.) Check voltage between revolution sensor harness connector F38 terminal 1 (R/Y) and ground. Voltage : Battery voltage OK or NG OK >> GO TO 4. NG >> Check the following items. If any items is damaged, repair or replace damaged parts. ● Fuse ● Harness for short or open between ignition switch and revolution sensor ● Ignition switch Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . SCIA2615E 4. DETECT MALFUNCTIONING ITEM Check harness for short or open between TCM, ECM and revolution sensor. OK or NG OK >> Repair or replace revolution sensor. NG >> Repair or replace damaged parts. 5. CHECK DTC Perform AT-118, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 6. 6. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-122 2005 Quest DTC P0725 ENGINE SPEED SIGNAL [RE4F04B] DTC P0725 ENGINE SPEED SIGNAL Description PFP:24825 A UCS000NO The engine speed signal is sent from the ECM to the TCM. B On Board Diagnosis Logic UCS000NP Diagnostic trouble code “ENGINE SPEED SIG” with CONSULT-II or P0725 without CONSULT-II is detected when TCM does not receive the proper voltage signal from ECM. AT Possible Cause UCS000NQ Check harness or connectors. (The sensor circuit is open or shorted.) Diagnostic Trouble Code (DTC) Confirmation Procedure D UCS000NR CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. E F WITH CONSULT-II 1. G Turn ignition switch ON and select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. H I BCIA0030E J K L M BCIA0031E 2. Start engine and maintain the following conditions for at least 10 consecutive seconds. VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: More than 1.2V Selector lever: D position WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-123 2005 Quest DTC P0725 ENGINE SPEED SIGNAL [RE4F04B] Wiring Diagram — AT — ENGSS UCS000NS BCWA0006E Revision: September 2005 AT-124 2005 Quest DTC P0725 ENGINE SPEED SIGNAL [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 39 W/G DATA A Refer to EC-124, "ECM INSPECTION TABLE" (ECM terminal 103). ENGINE SPEED SIGNAL Diagnostic Procedure UCS000NT 1. CHECK DTC WITH ECM B AT Check P code with CONSULT-II “ENGINE”. Turn ignition switch ON and select “SELF-DIAGNOSTIC RESULTS” mode for “ENGINE” with CONSULTII. Refer to EC-67, "Malfunction Indicator Lamp (MIL)" . OK or NG OK (with CONSULT-II)>> GO TO 2. OK (without CONSULT-II)>> GO TO 4. NG >> Check ignition signal circuit for engine control. Refer to EC-686, "IGNITION SIGNAL" . ● 2. CHECK INPUT SIGNAL (WITH CONSULT-II) D E F With CONSULT-II 1. Start engine. 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out the value of “ENGINE SPEED”. Check engine speed changes according to throttle position. OK or NG OK >> GO TO 5. NG >> GO TO 3. G H I J SAT645J 3. DETECT MALFUNCTIONING ITEM Check the following items: ● Harness for short or open between TCM and ECM ● Resistor and ignition coil Refer to EC-686, "IGNITION SIGNAL" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. Revision: September 2005 AT-125 K L M 2005 Quest DTC P0725 ENGINE SPEED SIGNAL [RE4F04B] 4. CHECK INPUT SIGNAL (WITHOUT CONSULT-II) Without CONSULT-II 1. Start engine. 2. Check voltage between TCM harness connector E143 terminal 39 (W/G) and ground. Voltage Refer to EC-124, "ECM INSPECTION TABLE" (ECM terminal 103). OK or NG OK >> GO TO 5. NG >> GO TO 3. LCIA0099E 5. CHECK DTC Perform AT-123, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 6. 6. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-126 2005 Quest DTC P0731 A/T 1ST GEAR FUNCTION [RE4F04B] DTC P0731 A/T 1ST GEAR FUNCTION Description ● ● PFP:31940 A UCS000NU This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. B This malfunction is detected when the A/T does not shift into first gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. AT Gear position 1 2 3 4 Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open) On Board Diagnosis Logic UCS000NV This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM as follows: Torque converter slip ratio = A x C/B A: Output shaft revolution signal from revolution sensor B: Engine speed signal from ECM C: Gear ratio determined as gear position which TCM supposes If the actual gear position is higher than the position (1st) supposed by TCM, the slip ratio will be more than normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction. This malfunction will be caused when either shift solenoid valve A is stuck open or shift solenoid valve B is stuck open. Gear positions supposed by TCM are as follows. In case of gear position with no malfunctions: 1 , 2, 3 and 4 positions In case of gear position with shift solenoid valve A stuck open: 2* , 2, 3 and 3 positions In case of gear position with shift solenoid valve B stuck open: 4* , 3, 3 and 4 positions to each gear position above *: P0731 is detected. Diagnostic trouble code “A/T 1ST GR FNCTN” with CONSULT-II or P0731 without CONSULT-II is detected when A/T cannot be shifted to the 1st gear position even if electrical circuit is good. Possible Cause E F G H I J UCS000NW Check the following items. ● Shift solenoid valve A ● Shift solenoid valve B ● Each clutch ● Hydraulic control circuit K L Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000NX CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Always drive vehicle on a level road to improve the accuracy of test. After the repair, perform the following procedure to confirm the malfunction is eliminated. Revision: September 2005 D AT-127 2005 Quest M DTC P0731 A/T 1ST GEAR FUNCTION [RE4F04B] WITH CONSULT-II 1. 2. 3. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that output voltage of A/T fluid temperature sensor is within the range below. FLUID TEMP SEN: 0.5 - 1.5V If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool down the fluid). Select “1ST GR FNCTN P0731” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-II and touch “START”. BCIA0030E 4. – 5. – – 6. 7. Accelerate vehicle to 20 to 25 km/h (12 to 16 MPH) under the following condition and release the accelerator pedal completely. THROTTLE POSI: Less than 1.0/8 (at all times during step 4) Selector lever: D position Check that “GEAR” shows “2” after releasing pedal. Depress accelerator pedal to WOT (more than 7.0/8 of “THROTTLE POSI”) quickly from a speed of 20 to 25 km/h (12 to 16 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETED”. (It will take approximately 3 seconds.) BCIA0031E If the check result NG appears on CONSULT-II screen, go to AT130, "Diagnostic Procedure" . If “STOP VEHICLE” appears on CONSULT-II screen, go to the following step. Check that “GEAR” shows “1” when depressing accelerator pedal to WOT. If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for “ENGINE”. In case a 1st trip DTC other than P0731 is shown, refer to applicable “TROUBLE DIAGNOSIS FOR DTC”. Stop vehicle. Follow the instruction displayed. (Check for normal shifting referring to the table below.) Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4 No malfunction exists. Malfunction for P0731 exists. 8. 1→2→3→4 2→2→3→3 4→3→3→4 Make sure that “OK” is displayed. (If “NG” is displayed, refer to “DIAGNOSTIC PROCEDURE”.) Refer to AT-130, "Diagnostic Procedure" . Refer to AT-364, "Shift Schedule" . SAT021J WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-128 2005 Quest DTC P0731 A/T 1ST GEAR FUNCTION [RE4F04B] Wiring Diagram — AT — 1ST UCS000NY A B AT D E F G H I J K L M BCWA0174E Revision: September 2005 AT-129 2005 Quest DTC P0731 A/T 1ST GEAR FUNCTION [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 11 12 R/Y LG/B SHIFT SOLENOID VALVE A SHIFT SOLENOID VALVE B WHEN SHIFT SOLENOID VALVE A IS OPERATING (DRIVING IN D1 OR D4 ) BATTERY VOLTAGE WHEN SHIFT SOLENOID VALVE A IS NOT OPERATING (DRIVING IN D2 OR D3 ) 0V WHEN SHIFT SOLENOID VALVE B IS OPERATING (DRIVING IN D1 OR D2 ) BATTERY VOLTAGE WHEN SHIFT SOLENOID VALVE B IS NOT OPERATING (DRIVING IN D3 OR D4 ) 0V Diagnostic Procedure UCS000NZ 1. CHECK VALVE RESISTANCE 1. – – 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Shift solenoid valve A Shift solenoid valve B Check resistance between two terminals. Solenoid valve Shift solenoid valve A Shift solenoid valve B Terminal 20 - 30Ω 2 1 Resistance (Approx.) Ground 5 - 20Ω OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. WCIA0089E 2. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . – Shift solenoid valve A – Shift solenoid valve B 2. Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. OK or NG OK >> GO TO 3. NG >> Repair or replace shift solenoid valve assembly. 1. WCIA0090E Revision: September 2005 AT-130 2005 Quest DTC P0731 A/T 1ST GEAR FUNCTION [RE4F04B] 3. CHECK CONTROL VALVE A 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check to ensure that: – Valve, sleeve and plug slide along valve bore under their own weight. – Valve, sleeve and plug are free from burrs, dents and scratches. – Control valve springs are free from damage, deformation and fatigue. – Hydraulic line is free from obstacles. OK or NG OK >> GO TO 4. NG >> Repair control valve assembly. B AT D SAT367H E 4. CHECK DTC F Perform AT-127, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Check transaxle inner parts. (Clutch, brake, etc.) G H I J K L M Revision: September 2005 AT-131 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE4F04B] DTC P0732 A/T 2ND GEAR FUNCTION Description ● ● PFP:31940 UCS000O0 This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This malfunction is detected when the A/T does not shift into second gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. Gear position 1 2 3 4 Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open) On Board Diagnosis Logic UCS000O1 This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM as follows: Torque converter slip ratio = A x C/B A: Output shaft revolution signal from revolution sensor B: Engine speed signal from ECM C: Gear ratio determined as gear position which TCM supposes If the actual gear position is higher than the position (2nd) supposed by TCM, the slip ratio will be more than normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction. This malfunction will be caused when shift solenoid valve B is stuck open. Gear positions supposed by TCM are as follows. In case of gear position with no malfunctions: 1, 2 , 3 and 4 positions In case of gear position with shift solenoid valve B stuck open: 4, 3* , 3 and 4 positions to each gear position above *: P0732 is detected. Diagnostic trouble code “A/T 2ND GR FNCTN” with CONSULT-II or P0732 without CONSULT-II is detected when A/T cannot be shifted to the 2nd gear position even if electrical circuit is good. Possible Cause UCS000O2 Check the following items. ● Shift solenoid valve B ● Each clutch ● Hydraulic control circuit Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000O3 CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Always drive vehicle on a level road to improve the accuracy of test. After the repair, perform the following procedure to confirm the malfunction is eliminated. Revision: September 2005 AT-132 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE4F04B] WITH CONSULT-II 1. 2. 3. A Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that output voltage of A/T fluid temperature sensor is within the range below. FLUID TEMP SEN: 0.5 - 1.5V If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool down the fluid). Select “2ND GR FNCTN P0732” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-II and touch “START”. B AT BCIA0030E 4. – 5. – – 6. 7. Accelerate vehicle to 45 to 50 km/h (28 to 31 MPH) under the following condition and release the accelerator pedal completely. THROTTLE POSI: Less than 1.0/8 Selector lever: D position (O/D ON) Check that “GEAR” shows “3” or “4” after releasing pedal. Depress accelerator pedal to WOT (more than 7.0/8 of “THROTTLE POSI”) quickly from a speed of 45 to 50 km/h (28 to 31 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETE”. (It will take approximately 3 seconds.) If the check result NG appears on CONSULT-II screen, go to AT135, "Diagnostic Procedure" . If “STOP VEHICLE” appears on CONSULT-II screen, go to following step. Check that “GEAR” shows “2” when depressing accelerator pedal to WOT. If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for “ENGINE”. In case a 1st trip DTC other than P0732 is shown, refer to applicable “TROUBLE DIAGNOSIS FOR DTC”. Stop vehicle. Follow the instruction displayed. (Check for normal shifting referring to the table below.) Vehicle condition 1→2→3→4 Malfunction for P0732 exists. 4→3→3→4 8. E F G BCIA0031E J K SAT021J L M Make sure that “OK” is displayed. (If “NG” is displayed, refer to “DIAGNOSTIC PROCEDURE”.) Refer to AT-135, "Diagnostic Procedure" . Refer to AT-364, "Shift Schedule" . WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-133 H I Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4 No malfunction exists D 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE4F04B] Wiring Diagram — AT — 2ND UCS000O4 BCWA0175E Revision: September 2005 AT-134 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 12 LG/B SHIFT SOLENOID VALVE B WHEN SHIFT SOLENOID VALVE B IS OPERATING (DRIVING IN D1 OR D2 ) BATTERY VOLTAGE WHEN SHIFT SOLENOID VALVE B IS NOT OPERATING (DRIVING IN D3 OR D4 ) 0V A B AT Diagnostic Procedure UCS000O5 1. CHECK VALVE RESISTANCE 1. – 2. D Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Shift solenoid valve B Check resistance to the terminal and ground. Solenoid valve Shift solenoid valve B Terminal 1 Ground E Resistance (Approx.) F 5 - 20Ω OK or NG OK >> GO TO 2. NG >> Repair or replace shift solenoid valve assembly. G WCIA0091E H 2. CHECK VALVE OPERATION I Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . – Shift solenoid valve B 2. Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. OK or NG OK >> GO TO 3. NG >> Repair or replace shift solenoid valve assembly. 1. J K L WCIA0092E 3. CHECK CONTROL VALVE 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check to ensure that: – Valve, sleeve and plug slide along valve bore under their own weight. – Valve, sleeve and plug are free from burrs, dents and scratches. – Control valve springs are free from damage, deformation and fatigue. – Hydraulic line is free from obstacles. OK or NG OK >> GO TO 4. NG >> Repair control valve assembly. Revision: September 2005 AT-135 SAT367H 2005 Quest M DTC P0732 A/T 2ND GEAR FUNCTION [RE4F04B] 4. CHECK DTC Perform AT-132, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Check transaxle inner parts. (Clutch, brake, etc.) Revision: September 2005 AT-136 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE4F04B] DTC P0733 A/T 3RD GEAR FUNCTION Description ● ● PFP:31940 A UCS000O6 This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. B This malfunction is detected when the A/T does not shift into third gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, malfunctioning servo piston or brake band, AT etc. Gear position 1 2 3 4 Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open) On Board Diagnosis Logic UCS000O7 This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM as follows: Torque converter slip ratio = A x C/B A: Output shaft revolution signal from revolution sensor B: Engine speed signal from ECM C: Gear ratio determined as gear position which TCM supposes If the actual gear position is higher than the position (3rd) supposed by TCM, the slip ratio will be more than normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction. This malfunction will be caused when shift solenoid valve A is stuck closed. Gear positions supposed by TCM are as follows. In case of gear position with no malfunctions: 1, 2, 3 and 4 positions In case of gear position with shift solenoid valve A stuck closed: 1, 1, 4* and 4 positions to each gear position above *: P0733 is detected. Diagnostic trouble code “A/T 3RD GR FNCTN” with CONSULT-II or P0733 without CONSULT-II is detected when A/T cannot be shifted to the 3rd gear position even if electrical circuit is good. E F G H I J Possible Cause UCS000O8 Check the following items. ● Shift solenoid valve A ● Each clutch ● Hydraulic control circuit K Diagnostic Trouble Code (DTC) Confirmation Procedure L UCS000O9 CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Always drive vehicle on a level road to improve the accuracy of test. After the repair, perform the following procedure to confirm the malfunction is eliminated. Revision: September 2005 D AT-137 2005 Quest M DTC P0733 A/T 3RD GEAR FUNCTION [RE4F04B] WITH CONSULT-II 1. 2. 3. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that output voltage of A/T fluid temperature sensor is within the range below. FLUID TEMP SEN: 0.5 - 1.5V If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool down the fluid). Select “3RD GR FNCTN P0733” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-II and touch “START”. BCIA0030E 4. – 5. – – 6. 7. Accelerate vehicle to 60 to 75 km/h (37 to 47 MPH) under the following condition and release the accelerator pedal completely. THROTTLE POSI: Less than 1.0/8 (at all times during step 4) Selector lever: D position Check that “GEAR” shows “4” after releasing pedal. Depress accelerator pedal steadily with 3.5/8 - 4.5/8 of “THROTTLE POSI” from a speed of 60 to 75 km/h (37 to 47 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETED”. (It will take approximately 3 seconds.) If the check result NG appears on CONSULT-II screen, go to AT140, "Diagnostic Procedure" . If “STOP VEHICLE” appears on CONSULT-II screen, go to following step. Check that “GEAR” shows “3” when depressing accelerator pedal with 3.5/8 - 4.5/8 of “THROTTLE POSI”. If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for “ENGINE”. In case a 1st trip DTC other than P0733 is shown, refer to applicable “TROUBLE DIAGNOSIS FOR DTC”. Stop vehicle. Follow the instruction displayed. (Check for normal shifting referring to the table below.) Vehicle condition SAT021J Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4 No malfunction exists. 1→2→3→4 Malfunction for P0733 exists. 1→1→4→4 8. BCIA0031E Make sure that “OK” is displayed. (If “NG” is displayed, refer to “DIAGNOSTIC PROCEDURE”.) Refer to AT-140, "Diagnostic Procedure" . Refer to AT-364, "Shift Schedule" . WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-138 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE4F04B] Wiring Diagram — AT — 3RD UCS000OA A B AT D E F G H I J K L M BCWA0176E Revision: September 2005 AT-139 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 11 R/Y SHIFT SOLENOID VALVE A WHEN SHIFT SOLENOID VALVE A IS OPERATING (DRIVING IN D1 OR D4 ) BATTERY VOLTAGE WHEN SHIFT SOLENOID VALVE A IS NOT OPERATING (DRIVING IN D2 OR D3 ) 0V Diagnostic Procedure UCS000OB 1. CHECK VALVE RESISTANCE 1. – 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Shift solenoid valve A Check resistance to the terminal and ground. Solenoid valve Shift solenoid valve A Terminal 2 Ground Resistance (Approx.) 20 - 30Ω OK or NG OK >> GO TO 2. NG >> Repair or replace shift solenoid valve assembly. WCIA0093E 2. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . – Shift solenoid valve A 2. Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. OK or NG OK >> GO TO 3. NG >> Repair or replace shift solenoid valve assembly. 1. WCIA0094E 3. CHECK CONTROL VALVE 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check to ensure that: – Valve, sleeve and plug slide along valve bore under their own weight. – Valve, sleeve and plug are free from burrs, dents and scratches. – Control valve springs are free from damage, deformation and fatigue. – Hydraulic line is free from obstacles. OK or NG OK >> GO TO 4. NG >> Repair control valve assembly. Revision: September 2005 AT-140 SAT367H 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE4F04B] 4. CHECK DTC A Perform AT-137, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Check transaxle inner parts. (Clutch, brake, etc.) B AT D E F G H I J K L M Revision: September 2005 AT-141 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE4F04B] DTC P0734 A/T 4TH GEAR FUNCTION Description ● ● PFP:31940 UCS000OC This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This malfunction is detected when the A/T does not shift into fourth gear position or line pressure is low as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, malfunctioning oil pump or torque converter clutch, etc. Gear position 1 2 3 4 Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open) CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE Remarks: Specification data are reference values. Monitor item Condition Specification Torque converter clutch solenoid valve duty Lock-up OFF ↓ Lock-up ON Approximately 4% ↓ Approximately 94% Line pressure solenoid valve duty Small throttle opening (Low line pressure) ↓ Large throttle opening (High line pressure) Approximately 24% ↓ Approximately 95% On Board Diagnosis Logic UCS000OD This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM as follows: Torque converter slip ratio = A x C/B A: Output shaft revolution signal from revolution sensor B: Engine speed signal from ECM C: Gear ratio determined as gear position which TCM supposes If the actual gear position is much lower than the position (4th) supposed by TCM, the slip ratio will be much less than normal. In case the ratio does not reach the specified value, TCM judges this diagnosis malfunction. This malfunction will be caused when shift solenoid valve A is stuck open or shift solenoid valve B is stuck closed. Gear positions supposed by TCM are as follows. In case of gear position with no malfunctions: 1, 2, 3 and 4 positions In case of gear position with shift solenoid valve A stuck open: 2, 2, 3 and 3* position In case of gear position with shift solenoid valve B stuck closed: 1, 2, 2 and 1* positions to each gear position above *: P0734 is detected. And also, this malfunction will be caused when line pressure is lower than normal such as when line pressure solenoid valve is stuck open. Diagnostic trouble code “A/T 4TH GR FNCTN” with CONSULT-II or P0734 without CONSULT-II is detected when A/T cannot be shifted to the 4th gear position even if electrical circuit is good. Possible Cause UCS000OE Check the following items. ● Shift solenoid valve A ● Shift solenoid valve B ● Line pressure solenoid valve ● Each clutch ● Hydraulic control circuit Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000OF CAUTION: ● Always drive vehicle at a safe speed. Revision: September 2005 AT-142 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE4F04B] If conducting this “DTC CONFIRMATION PROCEDURE” again, always turn ignition switch OFF and wait at least 10 seconds before continuing. A ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and B wait at least 10 seconds before conducting the next test. TESTING CONDITION: Always drive vehicle on a level road to improve the accuracy of test. AT After the repair, perform the following procedure to confirm the malfunction is eliminated. ● WITH CONSULT-II 1. 2. 3. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that output voltage of A/T fluid temperature sensor is within the range below. FLUID TEMP SEN: 0.5 - 1.5V If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool down the fluid). Select “4TH GR FNCTN P0734” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-II and touch “START”. D E F BCIA0030E 4. – 5. – – 6. 7. Accelerate vehicle to 55 to 65 km/h (34 to 40 MPH) under the following condition and release the accelerator pedal completely. THROTTLE POSI: Less than 5.5/8 (at all times during step 4) Selector lever: D position Check that “GEAR” shows “3” after releasing pedal. Depress accelerator pedal steadily with 1.0/8 - 2.0/8 of “THROTTLE POSI” from a speed of 55 to 65 km/h (34 to 40 MPH) until “TESTING” has turned to “STOP VEHICLE” or “COMPLETED”. (It will take approximately 3 seconds.) If the check result NG appears on CONSULT-II screen, go to AT145, "Diagnostic Procedure" . If “STOP VEHICLE” appears on CONSULT-II screen, go to following step. Check that “GEAR” shows “4” when depressing accelerator pedal with 1.0/8 - 2.0/8 of “THROTTLE POSI”. If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for “ENGINE”. In case a 1st trip DTC other than P0734 is shown, refer to applicable “TROUBLE DIAGNOSIS FOR DTC”. Stop vehicle. Follow the instruction displayed. (Check for normal shifting referring to the table below.) Vehicle condition Malfunction for P0734 exists. 8. H I J BCIA0031E K L M Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4 No malfunction exists SAT021J 1→2→3→4 2→2→3→3 1→2→2→1 Make sure that “OK” is displayed. (If “NG” is displayed, refer to “DIAGNOSTIC PROCEDURE”.) Refer to AT-145, "Diagnostic Procedure" . Refer to AT-364, "Shift Schedule" . WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-143 G 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE4F04B] Wiring Diagram — AT — 4TH UCS000OG BCWA0301E Revision: September 2005 AT-144 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 1 2 11 12 LINE PRESSURE SOLENOID VALVE G/R LINE PRESSURE SOLENOID VALVE (DROPPING RESISTOR) W/B R/Y SHIFT SOLENOID VALVE A LG/B SHIFT SOLENOID VALVE B 1.5 - 3.0V WHEN ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING 0V WHEN ACCELERATOR PEDAL IS RELEASED WHILE DRIVING 4 - 14V WHEN ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING 0V WHEN SHIFT SOLENOID VALVE A IS OPERATING (DRIVING IN D1 OR D4 ) BATTERY VOLTAGE WHEN SHIFT SOLENOID VALVE A IS NOT OPERATING (DRIVING IN D2 OR D3 ) 0V WHEN SHIFT SOLENOID VALVE B IS OPERATING (DRIVING IN D1 OR D2 ) BATTERY VOLTAGE F WHEN SHIFT SOLENOID VALVE BE IS NOT OPERATING (DRIVING IN D3 OR D4 ) 0V G Diagnostic Procedure 1. CHECK SHIFT UP (D3 A WHEN ACCELERATOR PEDAL IS RELEASED WHILE DRIVING B AT D E UCS000OH H TO D4 ) During AT-81, "Cruise Test — Part 1" , does A/T shift from D3 to D4 at the specified speed? Yes or No Yes >> GO TO 11. No >> GO TO 2. I J K SAT988H L 2. CHECK LINE PRESSURE Perform line pressure test. Engine speed rpm M Line pressure 2 kPa (kg/cm , psi) D and L position R position Idle 500 (5.1, 73) 778 (7.9, 113) Stall 1,223 (12.6, 179) 1,918 (19.6, 278) Refer to AT-71, "Line Pressure Test" . OK or NG OK >> GO TO 3. NG >> GO TO 7. Revision: September 2005 AT-145 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE4F04B] 3. CHECK VALVE RESISTANCE 1. – – 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Shift solenoid valve A Shift solenoid valve B Check resistance between two terminals. Solenoid valve Terminal. Shift solenoid valve A 2 Shift solenoid valve B 1 Resistance (Approx.) 20 - 30Ω Ground 5 - 20Ω OK or NG OK >> GO TO 5. NG >> Replace solenoid valve assembly. WCIA0089E 4. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . – Shift solenoid valve A – Shift solenoid valve B 2. Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. OK or NG OK >> GO TO 5. NG >> Replace solenoid valve assembly. 1. WCIA0090E 5. CHECK CONTROL VALVE 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check to ensure that: – Valve, sleeve and plug slide along valve bore under their own weight. – Valve, sleeve and plug are free from burrs, dents and scratches. – Control valve springs are free from damage, deformation and fatigue. – Hydraulic line is free from obstacles. OK or NG OK >> GO TO 6. NG >> Repair control valve. 6. CHECK SHIFT UP (D3 SAT367H TO D4 ) Does A/T shift from D3 to D 4 at the specified speed? OK or NG OK >> GO TO 11. NG >> Check transaxle inner parts. (Clutch, brake, etc.) Revision: September 2005 AT-146 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE4F04B] 7. CHECK VALVE RESISTANCE 1. – 2. A Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Line pressure solenoid valves Check resistance to the terminal and ground. Solenoid valve Terminal Line pressure solenoid valve 4 Ground B Resistance (Approx.) AT 2.5 - 5Ω OK or NG OK >> GO TO 9. NG >> Replace solenoid valve assembly. D WCIA0098E E 8. CHECK VALVE OPERATION F Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . – Line pressure solenoid valves 2. Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. OK or NG OK >> GO TO 9. NG >> Replace solenoid valve assembly. 1. G H I WCIA0099E J 9. CHECK CONTROL VALVE K 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check line pressure circuit valves for sticking. – Pressure regulator valve – Pilot valve – Pressure modifier valve OK or NG OK >> GO TO 10. NG >> Repair control valve. L M SAT367H 10. CHECK SHIFT UP (D3 TO D4 ) Does A/T shift from D 3 to D4 at the specified speed? OK or NG OK >> GO TO 11. NG >> Check transaxle inner parts. (Clutch, brake, etc.) Revision: September 2005 AT-147 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE4F04B] 11. CHECK DTC Perform AT-142, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Perform “Cruise test — Part 1” again and return to the start point of this test group. Revision: September 2005 AT-148 2005 Quest DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE [RE4F04B] DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE Description PFP:31940 A UCS000OI The torque converter clutch solenoid valve is activated, with the gear in D4 , by the TCM in response to signals sent from the vehicle speed and the ECM (throttle opening). Lock-up piston operation will then be controlled. Lock-up operation, however, is prohibited when A/T fluid temperature is too low. When the accelerator pedal is depressed (less than 2/8) in lock-up condition, the engine speed should not change abruptly. If there is a big jump in engine speed, there is no lock-up. B AT D SAT283HB E CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE Remarks: Specification data are reference values. Monitor item Condition TCC S/V DUTY Specification Lock-up OFF ↓ Lock-up ON F Approximately 4% ↓ Approximately 94% G On Board Diagnosis Logic UCS000OJ Diagnostic trouble code “TCC SOLENOID/CIRC” with CONSULT-II or P0740 without CONSULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve. Possible Cause UCS000OK Check the following items. ● Torque converter clutch solenoid valve ● Harness or connectors (The solenoid circuit is open or shorted.) I J Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000OL NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. K L WITH CONSULT-II 1. H Turn ignition switch to ON position. (Do not start engine.) M BCIA0030E Revision: September 2005 AT-149 2005 Quest DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE [RE4F04B] 2. 3. Select “DATA MONITOR” mode for “ENGINE” with CONSULT-II and wait at least 1 second. Start engine and maintain the following condition for at least 5 consecutive seconds. VHCL SPEED SE: 80km/h (50 MPH) or more THROTTLE POSI: 0.5/8 - 1.0/8 Selector lever: D position (O/D ON) Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. BCIA0031E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-150 2005 Quest DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE [RE4F04B] Wiring Diagram — AT — TCV UCS000OM A B AT D E F G H I J K L M BCWA0178E Revision: September 2005 AT-151 2005 Quest DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 3 TORQUE CONVERTER CLUTCH SOLENOID VALVE G/B WITH TORQUE CONVERTER LOCK-UP 8 - 15V WITHOUT TORQUE CONVERTER LOCK-UP 0V Diagnostic Procedure UCS000ON 1. CHECK VALVE RESISTANCE 1. 2. 3. Turn ignition switch to OFF position. Disconnect terminal cord assembly connector in engine compartment. Check resistance between terminal cord assembly harness connector F30 terminal 5 and ground. Resistance : 5 - 20Ω OK or NG OK >> GO TO 3. NG >> GO TO 2. WCIA0100E 2. CHECK VALVE OPERATION Remove oil pan. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Torque converter clutch solenoid valve • Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. – Harness of terminal cord assembly for short or open OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 1. 2. WCIA0101E 3. CHECK POWER SOURCE CIRCUIT 1. 2. 3. Turn ignition switch to OFF position. Disconnect TCM harness connector. Check continuity between terminal cord assembly harness connector F30 terminal 5(G/B) and TCM harness connector E142 terminal 3(G/B). Refer to AT-151, "Wiring Diagram — AT — TCV" . Continuity should exist. 4. Reinstall any part removed. OK or NG OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors. Revision: September 2005 AT-152 2005 Quest DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE [RE4F04B] 4. CHECK DTC A Perform AT-149, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 5. B 5. CHECK TCM INSPECTION AT 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. D E F G H I J K L M Revision: September 2005 AT-153 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) Description ● ● PFP:31940 UCS000OO This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This malfunction is detected when the A/T does not shift into fourth gear position or the torque converter clutch does not lock up as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, malfunctioning oil pump or torque converter clutch, etc. CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE Remarks: Specification data are reference values. Monitor item Condition TCC S/V DUTY Specification Lock-up OFF ↓ Lock-up ON Approximately 4% ↓ Approximately 94% On Board Diagnosis Logic UCS000OP This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM as follows: Torque converter slip ratio = A x C/B A: Output shaft revolution signal from revolution sensor B: Engine speed signal from ECM C: Gear ratio determined as gear position which TCM supposes If the actual gear position is much lower than the position (4th) supposed by TCM, the slip ratio will be much less than normal. In case the ratio does not reach the specified value, TCM judges this diagnosis malfunction. This malfunction will be caused when shift solenoid valve B is stuck closed. Gear positions supposed by TCM are as follows. In case of gear position with no malfunctions: 1, 2, 3 and 4 positions In case of gear position with shift solenoid valve B stuck closed: 1, 2, 2 and 1 * positions to each gear position above *: P0744 is detected. Diagnostic trouble code “A/T TCC S/V FNCTN” with CONSULT-II or P0744 without CONSULT-II is detected when A/T cannot perform lock-up even if electrical circuit is good. Possible Cause UCS000OQ Check the following items. ● Line pressure solenoid valve ● Torque converter clutch solenoid valve ● Each clutch ● Hydraulic control circuit Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000OR CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. Revision: September 2005 AT-154 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] WITH CONSULT-II 1. 2. 3. A Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that output voltage of A/T fluid temperature sensor is within the range below. FLUID TEMP SEN: 0.5 - 1.5V If out of range, drive vehicle to decrease voltage (warm up the fluid) or stop engine to increase voltage (cool down the fluid). Select “TCC S/V FNCTN P0744” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-II and touch “START”. B AT BCIA0030E 4. – – – 5. Accelerate vehicle to more than 80 km/h (50 MPH) and maintain the following condition continuously until “TESTING” has turned to “COMPLETE”. (It will take approximately 30 seconds after “TESTING” shows.) THROTTLE POSI: 1.0/8 - 2.0/8 (at all times during step 4) Selector lever: D position TCC S/V DUTY: More than 94% VHCL/S SE-A/T: Constant speed of more than 80 km/h (50 MPH) Check that “GEAR” shows “4”. BCIA0030E For shift schedule, refer to AT-364, "Shift Schedule" . If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS”. In case a 1st trip DTC other than P0744 is shown, refer to applicable “TROUBLE DIAGNOSIS FOR DTC”. Make sure that “OK” is displayed. (If “NG” is displayed, refer to “DIAGNOSTIC PROCEDURE”.) Refer to AT-157, "Diagnostic Procedure" . Refer to AT-364, "Shift Schedule" . D E F G H I J K L SAT021J WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 M AT-155 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] Wiring Diagram — AT — TCCSIG UCS000OS BCWA0179E Revision: September 2005 AT-156 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 1 2 3 LINE PRESSURE SOLENOID VALVE G/R LINE PRESSURE SOLENOID VALVE (DROPPING RESISTOR) W/B TORQUE CONVERTER CLUTCH SOLENOID VALVE G/B WHEN ACCELERATOR PEDAL IS RELEASED WHILE DRIVING 1.5 - 3.0V WHEN ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING 0V WHEN ACCELERATOR PEDAL IS RELEASED WHILE DRIVING 4 - 14V WHEN ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING 0V WITH TORQUE CONVERTER LOCK-UP 8 - 15V WITHOUT TORQUE CONVERTER LOCK-UP 0V Diagnostic Procedure 1. CHECK SHIFT UP (D3 A B AT D E UCS000OT TO D4 ) F During AT-81, "Cruise Test — Part 1" , does A/T shift from D3 to D4 at the specified speed? Yes or No Yes >> GO TO 11. No >> GO TO 2. G H I SAT988H 2. CHECK LINE PRESSURE J Perform line pressure test. Engine speed rpm Line pressure K kPa (kg/cm2 , psi) D and L position R position Idle 500 (5.1, 73) 778 (7.9, 113) Stall 1,223 (12.6, 179) 1,918 (19.6, 278) L Refer to AT-71, "Line Pressure Test" . OK or NG OK >> GO TO 3. NG >> GO TO 6. Revision: September 2005 M AT-157 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] 3. CHECK CONTROL VALVE 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check to ensure that: – Valve, sleeve and plug slide along valve bore under their own weight. – Valve, sleeve and plug are free from burrs, dents and scratches. – Control valve springs are free from damage, deformation and fatigue. – Hydraulic line is free from obstacles. OK or NG OK >> GO TO 4. NG >> Repair control valve. 4. CHECK SHIFT UP (D3 SAT367H TO D4 ) Does A/T shift from D3 to D4 at the specified speed? OK or NG OK >> GO TO 5. NG >> Check control valve again. Repair or replace control valve assembly. 5. CHECK DTC Perform AT-154, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 11. 6. CHECK VALVE RESISTANCE 1. – 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Line pressure solenoid valve Check resistance to the terminal and ground. Solenoid valve Line pressure solenoid valve Terminal 4 Ground Resistance (Approx.) 2.5 - 5Ω OK or NG OK >> GO TO 8. NG >> Replace solenoid valve assembly. WCIA0098E Revision: September 2005 AT-158 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] 7. CHECK VALVE OPERATION A 1. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . – Line pressure solenoid valve 2. Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. OK or NG OK >> GO TO 8. NG >> Replace solenoid valve assembly. B AT D WCIA0099E E 8. CHECK CONTROL VALVE F 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check line pressure circuit valves for sticking. – Pressure regulator valve – Pilot valve – Pressure modifier valve OK or NG OK >> GO TO 9. NG >> Repair control valve. G H I SAT367H 9. CHECK SHIFT UP (D3 TO D4 ) J Does A/T shift from D3 to D4 at the specified speed? OK or NG OK >> GO TO 10. NG >> Check control valve again. Repair or replace control valve assembly. K 10. CHECK DTC L Perform AT-154, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 11. M 11. CHECK LOCK-UP During AT-81, "Cruise Test — Part 1" , does A/T perform lock-up at the specified speed? Yes or No Yes >> Perform “Cruise test — Part 1” again and return to the start point of this test group. No >> GO TO 12. SAT989H Revision: September 2005 AT-159 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] 12. CHECK VALVE RESISTANCE 1. – 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Torque converter clutch solenoid valve Check resistance to the terminal and ground. Solenoid valve Torque converter clutch solenoid valve Resistance (Approx.) Terminal 5 Ground 5 - 20Ω OK or NG OK >> GO TO 14. NG >> Replace solenoid valve assembly. WCIA0102E 13. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . – Torque converter clutch solenoid valve 2. Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. OK or NG OK >> GO TO 14. NG >> Replace solenoid valve assembly. 1. WCIA0101E 14. CHECK CONTROL VALVE 1. Disassemble control valve assembly. Refer to AT-290, "Control Valve Assembly" . 2. Check control valves for sticking. – Torque converter clutch control valve – Torque converter clutch relief valve OK or NG OK >> GO TO 15. NG >> Repair control valve. SAT367H 15. CHECK LOCK-UP Does A/T perform lock-up at the specified speed? Yes or No Yes >> GO TO 16. No >> Check control valve again. Repair or replace control valve assembly. Revision: September 2005 AT-160 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE4F04B] 16. CHECK DTC A Perform AT-154, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Perform “Cruise test — Part 1” again and return to the start point of this test group. B AT D E F G H I J K L M Revision: September 2005 AT-161 2005 Quest DTC P0745 LINE PRESSURE SOLENOID VALVE [RE4F04B] DTC P0745 LINE PRESSURE SOLENOID VALVE Description PFP:31940 UCS000OU The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in response to a signal sent from the TCM. The line pressure duty cycle value is not consistent when the closed throttle position signal is “ON”. To confirm the line pressure duty cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is “OFF”. SAT283HB CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE Remarks: Specification data are reference values. Monitor item Condition LINE PRES DTY Specification Small throttle opening (Low line pressure) ↓ Large throttle opening (High line pressure) On Board Diagnosis Logic Approximately 24% ↓ Approximately 95% UCS000OV Diagnostic trouble code “L/PRESS SOL/CIRC” with CONSULT-II or P0745 without CONSULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve. Possible Cause UCS000OW Check the following items. ● Harness or connectors (The solenoid circuit is open or shorted.) ● Line pressure solenoid valve Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000OX NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. Turn ignition switch ON and select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. BCIA0030E Revision: September 2005 AT-162 2005 Quest DTC P0745 LINE PRESSURE SOLENOID VALVE [RE4F04B] 2. Depress accelerator pedal completely and wait at least 5 seconds. A B AT BCIA0031E D WITH GST Follow the procedure “With CONSULT-II”. E F G H I J K L M Revision: September 2005 AT-163 2005 Quest DTC P0745 LINE PRESSURE SOLENOID VALVE [RE4F04B] Wiring Diagram — AT — LPSV UCS000OY BCWA0180E Revision: September 2005 AT-164 2005 Quest DTC P0745 LINE PRESSURE SOLENOID VALVE [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 1 2 LINE PRESSURE SOLENOID VALVE G/R LINE PRESSURE SOLENOID VALVE (DROPPING RESISTOR) W/B DATA (APPROX.) WHEN ACCELERATOR PEDAL IS RELEASED WHILE DRIVING 1.5 - 3.0V WHEN ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING 0V WHEN ACCELERATOR PEDAL IS RELEASED WHILE DRIVING 4 - 14V WHEN ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING 0V A B Diagnostic Procedure AT UCS000OZ D 1. CHECK VALVE RESISTANCE 1. 2. 3. E Turn ignition switch to OFF position. Disconnect terminal cord assembly connector in engine compartment. Check resistance between terminal cord assembly harness connector F30 terminal 4 and ground. Resistance F : 2.5 - 5Ω OK or NG OK >> GO TO 3. NG >> GO TO 2. G H WCIA0103E I 2. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Line pressure solenoid valve • Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. – Harness of terminal cord assembly for short or open OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 1. 2. J K L M WCIA0099E Revision: September 2005 AT-165 2005 Quest DTC P0745 LINE PRESSURE SOLENOID VALVE [RE4F04B] 3. CHECK POWER SOURCE AND DROPPING RESISTOR CIRCUIT 1. 2. 3. Turn ignition switch to OFF position. Disconnect TCM harness connector. Check resistance between terminal cord assembly harness connector F30 terminal 4 (G/R) and TCM harness connector E142 terminal 2 (W/B). Resistance :12Ω (Approx.) OK or NG OK >> GO TO 5. NG >> GO TO 4. WCIA0105E 4. DETECT MALFUNCTIONING ITEM Check the following items: ● Dropping resistor ● Check resistance between two terminals. Resistance :12Ω (Approx.) Harness for short or open between TCM harness connector E142 terminal 2 (W/B) and terminal cord assembly F30 terminal 4 (G/R) OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. ● WCIA0040E 5. CHECK POWER SOURCE CIRCUIT 1. 2. Turn ignition switch to OFF position. Check continuity between terminal cord assembly harness connector F30 terminal 4(G/R) and TCM harness connector E142 terminal 1(G/R). Refer to AT-164, "Wiring Diagram — AT — LPSV" . Continuity should exist. 3. Reinstall any part removed. OK or NG OK >> GO TO 6. NG >> Repair open circuit or short to ground or short to power in harness or connectors. 6. CHECK DTC Perform AT-162, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 7. Revision: September 2005 AT-166 2005 Quest DTC P0745 LINE PRESSURE SOLENOID VALVE [RE4F04B] 7. CHECK TCM INSPECTION A 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. B AT D E F G H I J K L M Revision: September 2005 AT-167 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE4F04B] DTC P0750 SHIFT SOLENOID VALVE A Description PFP:31940 UCS000P0 Shift solenoid valves A and B are turned ON or OFF by the TCM in response to signals sent from the park/neutral position (PNP) switch, vehicle speed and ECM (throttle opening). Gears will then be shifted to the optimum position. SAT283HB Gear position 1 2 3 4 Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open) On Board Diagnosis Logic UCS000P1 Diagnostic trouble code “SFT SOL A/CIRC” with CONSULT-II or P0750 without CONSULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve. Possible Cause UCS000P2 Check the following items. ● Harness or connectors (The solenoid circuit is open or shorted.) ● Shift solenoid valve A Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000P3 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. Turn ignition switch ON and select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. BCIA0030E Revision: September 2005 AT-168 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE4F04B] 2. 3. Start engine. Drive vehicle in D position and allow the transmission to shift 1 → 2 (“GEAR”). A B AT BCIA0031E D WITH GST Follow the procedure “With CONSULT-II”. E F G H I J K L M Revision: September 2005 AT-169 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE4F04B] Wiring Diagram — AT — SSV/A UCS000P4 BCWA0302E Revision: September 2005 AT-170 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 11 R/Y SHIFT SOLENOID VALVE A DATA (APPROX.) WHEN SHIFT SOLENOID VALVE A IS OPERATING (DRIVING IN D1 OR D4 ) BATTERY VOLTAGE WHEN SHIFT SOLENOID VALVE A IS NOT OPERATING (DRIVING IN D2 OR D3 ) 0V A B Diagnostic Procedure UCS000P5 AT 1. CHECK VALVE RESISTANCE 1. 2. 3. D Turn ignition switch to OFF position. Disconnect terminal cord assembly connector in engine compartment. Check resistance between terminal cord assembly harness connector F30 terminal 2 and ground. Resistance E : 20 - 30Ω OK or NG OK >> GO TO 3. NG >> GO TO 2. F G WCIA0106E 2. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift solenoid valve A – Operation check • Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. – Harness of terminal cord assembly for short or open OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 1. 2. H I J K L M WCIA0094E 3. CHECK POWER SOURCE CIRCUIT 1. 2. 3. Turn ignition switch to OFF position. Disconnect TCM harness connector. Check continuity between terminal cord assembly harness connector F30 terminal 2 (R/Y) and TCM harness connector E142 terminal 11 (R/Y). Refer to AT-170, "Wiring Diagram — AT — SSV/A" . Continuity should exist. 4. Reinstall any part removed. OK or NG OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors. Revision: September 2005 AT-171 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE4F04B] 4. CHECK DTC Perform AT-168, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 5. 5. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-172 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE4F04B] DTC P0755 SHIFT SOLENOID VALVE B Description PFP:31940 A UCS000P6 Shift solenoid valves A and B are turned ON or OFF by the TCM in response to signals sent from the park/neutral position (PNP) switch, vehicle speed and ECM (throttle opening). Gears will then be shifted to the optimum position. B AT D SAT283HB E Gear position 1 2 3 4 Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed) Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open) On Board Diagnosis Logic F UCS000P7 Diagnostic trouble code “SFT SOL B/CIRC” with CONSULT-II or P0755 without CONSULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve. Possible Cause UCS000P8 Check the following items. ● Harness or connectors (The solenoid circuit is open or shorted.) ● Shift solenoid valve B G H I Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000P9 CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. J K L WITH CONSULT-II 1. Turn ignition switch ON and select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. M BCIA0030E Revision: September 2005 AT-173 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE4F04B] 2. 3. Start engine. Drive vehicle in D position and allow the transmission to shift 1 → 2 → 3 (“GEAR”). BCIA0031E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-174 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE4F04B] Wiring Diagram — AT — SSV/B UCS000PA A B AT D E F G H I J K L M BCWA0182E Revision: September 2005 AT-175 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 12 LG/B SHIFT SOLENOID VALVE B DATA (APPROX.) WHEN SHIFT SOLENOID VALVE B IS OPERATING (DRIVING IN D1 OR D2 ) BATTERY VOLTAGE WHEN SHIFT SOLENOID VALVE BE IS NOT OPERATING (DRIVING IN D3 OR D4 ) 0V Diagnostic Procedure UCS000PB 1. CHECK VALVE RESISTANCE 1. 2. 3. Turn ignition switch to OFF position. Disconnect terminal cord assembly connector in engine compartment. Check resistance between terminal cord assembly harness connector F30 terminal 1 and ground. Resistance : 5 - 20Ω OK or NG OK >> GO TO 3. NG >> GO TO 2. WCIA0107E 2. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift solenoid valve B – Operation check • Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. – Harness of terminal cord assembly for short or open OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 1. 2. WCIA0092E 3. CHECK POWER SOURCE CIRCUIT 1. 2. 3. Turn ignition switch to OFF position. Disconnect TCM harness connector. Check continuity between terminal cord harness connector F30 terminal 1(LG/B) and TCM harness connector E142 terminal 12 (LG/B). Refer to AT-175, "Wiring Diagram — AT — SSV/B" . Continuity should exist. 4. Reinstall any part removed. OK or NG OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors. Revision: September 2005 AT-176 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE4F04B] 4. CHECK DTC A Perform AT-173, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 5. B 5. CHECK TCM INSPECTION AT 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. D E F G H I J K L M Revision: September 2005 AT-177 2005 Quest DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] [RE4F04B] DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] PFP:22560 Description UCS000PC The accelerator pedal position (APP) sensor is part of the system that controls throttle position. This system also uses an electric throttle control actuator, which consists of a throttle control motor and throttle position sensors. Accelerator pedal position signal is sent to the ECM. SCIA3551E CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE Remarks: Specification data are reference values. Monitor item THRTL POS SEN Revision: September 2005 Condition Specification Fully-closed throttle Approximately 0.5V Fully-open throttle Approximately 4V AT-178 2005 Quest DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] [RE4F04B] On Board Diagnosis Logic UCS000PD Diagnostic trouble code TP SEN/CIRC A/T with CONSULT-II or P1705 without CONSULT-II is detected when TCM receives an excessively low or high voltage from the ECM. Possible Cause UCS000PE A B Harness or connectors (The sensor circuit is open or shorted.) Diagnostic Trouble Code (DTC) Confirmation Procedure AT UCS000PF CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. D E WITH CONSULT-II 1. Turn ignition switch ON and select “DATA MONITOR” mode for “A/T” with CONSULT-II. F G H BCIA0030E 2. 3. 4. 5. 6. 7. Touch "SELECTION FROM MENU". Touch "THRTL POS SEN". Touch "START" J Accelerator pedal condition THRTL POS SEN Fully released Approx. 0.5V Partially depressed 0.5 - 4V Fully depressed Approx. 4V If the check result is NG, go to AT-182, "Diagnostic Procedure" . If the check result is OK, go to following step. Turn ignition switch ON and select “DATA MONITOR” mode for “ENGINE” with CONSULT-II. Touch "SELECTION FROM MENU" Touch "VHCL SPEED SE" and "THRTL SEN 1". Touch "START". Start engine and maintain the following conditions for at least 3 consecutive seconds. Then release accelerator pedal completely. VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS 1: Approximately 3V or less Selector lever: D position If the check result is NG, go to AT-182, "Diagnostic Procedure" . If the check result is OK, go to following step. Revision: September 2005 I AT-179 K L BCIA0031E M BCIA0030E 2005 Quest DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] [RE4F04B] 8. Maintain the following conditions for at least 3 consecutive seconds. Then release accelerator pedal completely. VHCL SPEED SE: 10 km/h (6 MPH) or more Accelerator pedal: Wide open throttle Selector lever: D position BCIA0031E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-180 2005 Quest DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] [RE4F04B] Wiring Diagram — AT — TPS UCS000PG A B AT D E F G H I J K L M BCWA0183E Revision: September 2005 AT-181 2005 Quest DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 32 G/O SENSOR POWER 41 W ACCELERATOR PEDAL POSITION (APP) SENSOR 42 B SENSOR GROUND DATA (APPROX.) IGNITION SWITCH ON 4.5 -5.5V IGNITION SWITCH OFF 0V IGNITION ON AND ACCELERATOR PEDAL IS DEPRESSED SLOWLY AFTER WARMING UP ENGINE FULLY CLOSED THROTTLE: 0.5V FULLY OPEN THROTTLE: 4V Always Diagnostic Procedure 0V UCS000PH 1. CHECK DTC WITH ECM Check P code with CONSULT-II “ENGINE”. Turn ignition switch ON and select “SELF DIAGNOSTIC RESULTS” mode for “ENGINE” with CONSULTII. Refer to EC-67, "Malfunction Indicator Lamp (MIL)" . OK or NG OK (with CONSULT-II)>> GO TO 2. OK (without CONSULT-II)>> GO TO 3. NG >> Check accelerator pedal position (APP) sensor circuit for engine control. Refer to EC-655, "DTC P2122, P2123 APP SENSOR" , EC-662, "DTC P2127, P2128 APP SENSOR" , EC-678, "DTC P2138 APP SENSOR" . ● 2. CHECK INPUT SIGNAL (WITH CONSULT-II) 1. 2. 3. With CONSULT-II Turn ignition switch to ON position. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Read out the value of “THRTL POS SEN”. Voltage: Fully-closed throttle Fully-open throttle :Approximately 0.5V :Approximately 4V OK or NG OK >> GO TO 4. NG >> Check harness for short or open between ECM and TCM regarding accelerator pedal position signal circuit. LCIA0090E Revision: September 2005 AT-182 2005 Quest DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR] [RE4F04B] 3. CHECK INPUT SIGNAL (WITHOUT CONSULT-II) A Without CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between TCM harness connector E143 terminals 41 (W) and 42 (B) while accelerator pedal is depressed slowly. B Voltage: Fully-closed throttle valve : Approximately 0.5V Fully-open throttle valve : Approximately 4V (Voltage rises gradually in response to throttle position.) OK or NG OK >> GO TO 4. NG >> Check harness for short or open between ECM and TCM regarding accelerator pedal position signal circuit. AT D E LCIA0100E F 4. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. G H I J K L M Revision: September 2005 AT-183 2005 Quest DTC P1760 OVERRUN CLUTCH SOLENOID VALVE [RE4F04B] DTC P1760 OVERRUN CLUTCH SOLENOID VALVE Description PFP:31940 UCS000PI The overrun clutch solenoid valve is activated by the TCM in response to signals sent from the park/neutral position (PNP) switch, overdrive control switch, vehicle speed and ECM (throttle opening). The overrun clutch operation will then be controlled. SAT283HB On Board Diagnosis Logic UCS000PJ Diagnostic trouble code “O/R CLTCH SOL/CIRC” with CONSULT-II or P1760 without CONSULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid valve. Possible Cause UCS000PK Check the following items. ● Harness or connectors (The solenoid circuit is open or shorted.) ● Overrun clutch solenoid valve Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000PL CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Always drive vehicle on a level road to improve accuracy of test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. Turn ignition switch ON and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Accelerate vehicle to a speed of more than 10 km/h (6 MPH) with selector lever in D position. BCIA0030E Revision: September 2005 AT-184 2005 Quest DTC P1760 OVERRUN CLUTCH SOLENOID VALVE [RE4F04B] 4. Release accelerator pedal completely with selector lever in 3 position. A B AT BCIA0031E D WITH GST Follow the procedure “With CONSULT-II”. E F G H I J K L M Revision: September 2005 AT-185 2005 Quest DTC P1760 OVERRUN CLUTCH SOLENOID VALVE [RE4F04B] Wiring Diagram — AT — OVRCSV UCS000PM BCWA0184E Revision: September 2005 AT-186 2005 Quest DTC P1760 OVERRUN CLUTCH SOLENOID VALVE [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 20 OVERRUN CLUTCH SOLENOID VALVE BR/Y WHEN OVERRUN CLUTCH SOLENOID VALVE OPERATES BATTERY VOLTAGE WHEN OVERRUN CLUTCH SOLENOID VALVE DOES NOT OPERATE 0V A B Diagnostic Procedure UCS000PN AT 1. CHECK VALVE RESISTANCE 1. 2. 3. D Turn ignition switch to OFF position. Disconnect terminal cord assembly connector in engine compartment. Check resistance between terminal cord assembly F30 terminal 3 and ground. Resistance E : 20 - 30Ω OK or NG OK >> GO TO 3. NG >> GO TO 2. F G LCIA0092E 2. CHECK VALVE OPERATION Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Overrun clutch solenoid valve – Operation check • Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground. – Harness of terminal cord assembly for short or open OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 1. 2. H I J K L M LCIA0093E 3. CHECK POWER SOURCE CIRCUIT 1. 2. 3. Turn ignition switch to OFF position. Disconnect TCM harness connector. Check continuity between terminal cord assembly harness connector F30 terminal 3 (BR/Y) and TCM harness connector E142 terminal 20 (BR/Y). Refer to AT-186, "Wiring Diagram — AT — OVRCSV" . Continuity should exist. 4. Reinstall any part removed. OK or NG OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors. Revision: September 2005 AT-187 2005 Quest DTC P1760 OVERRUN CLUTCH SOLENOID VALVE [RE4F04B] 4. CHECK DTC Perform AT-184, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 5. 5. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-188 2005 Quest DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) [RE4F04B] DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) PFP:31940 Description A UCS000PU The A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to the TCM. B AT D SAT283HB E F G H SAT021J I CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE Remarks: Specification data are reference values. Monitor item FLUID TEMP SE [V] Condition Specification (Approximately) Cold [20°C (68°F)] ↓ Hot [80°C (176°F)] 1.5V ↓ 0.5V On Board Diagnosis Logic J K UCS000PV Diagnostic trouble code “BATT/FLUID TEMP SEN” with CONSULT-II or 8th judgement flicker without CONSULT-II is detected when TCM receives an excessively low or high voltage from the sensor. Possible Cause UCS000PW Check the following items. ● Harness or connectors (The sensor circuit is open or shorted.) ● A/T fluid temperature sensor Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000PX After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. Start engine. Revision: September 2005 AT-189 2005 Quest L M DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) [RE4F04B] 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. BCIA0030E 3. Drive vehicle under the following conditions: Selector lever in D, vehicle speed higher than 20 km/h (12 MPH). BCIA0031E WITHOUT CONSULT-II 1. 2. 3. Start engine. Drive vehicle under the following conditions: Selector lever in D, vehicle speed higher than 20 km/h (12 MPH). Perform self-diagnosis. Refer to AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . SCIA3395E Revision: September 2005 AT-190 2005 Quest DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) [RE4F04B] Wiring Diagram — AT — BA/FTS UCS000PY A B AT D E F G H I J K L M BCWA0303E Revision: September 2005 AT-191 2005 Quest DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) IGNITION ON BATTERY VOLTAGE IGNITION OFF 0V IGNITION ON BATTERY VOLTAGE IGNITION OFF 0V 10 R/Y POWER SOURCE 19 R/Y POWER SOURCE 28 Y/R POWER SOURCE (MEMORY BACKUP) Always BATTERY VOLTAGE 42 B SENSOR GROUND Always 0V G A/T FLUID TEMPERATURE SENSOR 47 IGNITION ON WITH ATF TEMPERATURE AT 20°C (68°F) 1.5V IGNITION ON WITH ATF TEMPERATURE AT 80°C (176°F) 0.5V Diagnostic Procedure UCS000PZ 1. INSPECTION START Do you have CONSULT-II? Yes or No Yes >> GO TO 2. No >> GO TO 9. 2. CHECK INPUT SIGNAL OF A/T FLUID TEMPERATURE SENSOR (WITH CONSULT-II) With CONSULT-II 1. Start engine. 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out the value of “FLUID TEMP SE”. Voltage :Cold [20°C (68°F)] → Hot [80°C (176°F)] :Approximately 1.5V → 0.5V OK or NG OK >> GO TO 10. NG >> GO TO 3. LCIA0090E 3. DETECT MALFUNCTIONING ITEM Check the following items: ● Harness for short or open between TCM, ECM and terminal cord assembly ● Ground circuit for ECM Refer to EC-166, "POWER SUPPLY AND GROUND CIRCUIT" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. Revision: September 2005 AT-192 2005 Quest DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) [RE4F04B] 4. CHECK TCM POWER SOURCE STEP 1 1. 2. A Turn ignition switch to ON position. (Do not start engine.) Check voltage between TCM harness connectors E142, E143 terminals 10 (R/Y), 19 (R/Y), 28 (Y/R) and ground. Voltage B : Battery voltage OK or NG OK >> GO TO 5. NG >> GO TO 6. AT D LCIA0094E E 5. CHECK TCM POWER SOURCE STEP 2 1. 2. Turn ignition switch to OFF position. Check voltage between TCM harness connector E143 terminal 28 (Y/R) and ground. Voltage F : Battery voltage G OK or NG OK >> GO TO 7. NG >> GO TO 6. H I WCIA0095E 6. DETECT MALFUNCTIONING ITEM J Check the following items: ● Harness for short or open between battery, ignition switch and TCM ● Ignition switch and fuse Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. K L 7. CHECK A/T FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY 1. 2. 3. M Turn ignition switch to OFF position. Disconnect terminal cord assembly connector in engine compartment. Check resistance between terminal cord assembly F30 terminals 6 and 7 when A/T is cold. Temperature Resistance (Approx.) Cold [20°C (68°F)] 2.5kΩ 4. Reinstall any part removed. OK or NG OK >> GO TO 10. NG >> GO TO 8. WCIA0097E Revision: September 2005 AT-193 2005 Quest DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) [RE4F04B] 8. DETECT MALFUNCTIONING ITEM 1. 2. – • Remove oil pan. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: A/T fluid temperature sensor Check resistance between two terminals while changing temperature as shown at below. Temperature °C (°F) Resistance (Approx.) 20 (68) 2.5kΩ 80 (176) 0.3kΩ – Harness of terminal cord assembly for short or open OK or NG OK >> GO TO 10. NG >> Repair or replace damaged parts. SAT298F 9. CHECK INPUT SIGNAL OF A/T FLUID TEMPERATURE SENSOR (WITHOUT CONSULT-II) Without CONSULT-II 1. Start engine. 2. Check voltage between TCM harness connector E143 terminal 47(G) and ground while warming up A/T. 3. 4. 5. Temperature Voltage (Approx.) Cold [20°C (68°F)] → Hot [80°C (176°F)] 1.5V → 0.5V Turn ignition switch to OFF position. Disconnect TCM harness connector. Check resistance between TCM harness connector E143 terminal 42 (B) and ground. Refer to AT-191, "Wiring Diagram — AT — BA/FTS" . WCIA0044E Continuity should exist. OK or NG OK >> GO TO 10. NG >> GO TO 3. 10. CHECK DTC Perform AT-189, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 11. 11. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-194 2005 Quest DTC VEHICLE SPEED SENSOR MTR [RE4F04B] DTC VEHICLE SPEED SENSOR MTR Description PFP:24814 A UCS000Q0 The vehicle speed sensor·MTR is built into the speedometer assembly. The sensor functions as an auxiliary device to the revolution sensor when it is malfunctioning. The TCM will then use a signal sent from the vehicle speed sensor·MTR. On Board Diagnosis Logic B UCS000Q1 Diagnostic trouble code “VHCL SPEED SEN·MTR” with CONSULT-II or 2nd judgement flicker without CONSULT-II is detected when TCM does not receive the proper voltage signal from the sensor. Possible Cause UCS000Q2 Check the following items. ● Harness or connectors (The sensor circuit is open or shorted.) ● Combination meter ● ABS actuator and electric unit (control unit) AT D E Diagnostic Trouble Code (DTC) Confirmation Procedure F UCS000Q3 CAUTION: ● Always drive vehicle at a safe speed. ● If conducting this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at least 10 seconds before continuing. After the repair, perform the following procedure to confirm the malfunction is eliminated. G H WITH CONSULT-II 1. Turn ignition switch ON and select “DATA MONITOR” mode for “A/T” with CONSULT-II. I J K BCIA0030E 2. L Start engine and accelerate vehicle from 0 to 25 km/h (0 to 16 MPH). M BCIA0031E WITHOUT CONSULT-II 1. 2. Start engine. Drive vehicle under the following conditions: Selector lever in D and vehicle speed higher than 25 km/h (16 MPH). Revision: September 2005 AT-195 2005 Quest DTC VEHICLE SPEED SENSOR MTR [RE4F04B] 3. Perform self-diagnosis. Refer to AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . SCIA3389E Revision: September 2005 AT-196 2005 Quest DTC VEHICLE SPEED SENSOR MTR [RE4F04B] Wiring Diagram — AT — VSSMTR UCS000Q4 A B AT D E F G H I J K L M BCWA0522E Revision: September 2005 AT-197 2005 Quest DTC VEHICLE SPEED SENSOR MTR [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 40 V/R VEHICLE SPEED SIGNAL WHEN MOVING VEHICLE AT 2 TO 3 KM/H (1 TO 2 MPH) FOR 1 M (3 FT) OR MORE. Diagnostic Procedure INTERMITTENTLY CHANGES BETWEEN APPROX. 0V AND APPROX. 4.5V UCS000Q5 1. CHECK INPUT SIGNAL 1. 2. 3. With CONSULT-II Start engine. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Read out the value of “VHCL/S SE-MTR” while driving. Check the value changes according to driving speed. LCIA0090E Without CONSULT-II 1. Start engine. 2. Check voltage between TCM harness connector E143 terminal 40 (V/R) and ground while driving at 2 to 3 km/h (1 to 2 MPH) for 1 m (3 ft) or more. Voltage : Intermittently changes between approx. 0V and approx. 4.5V OK or NG OK >> GO TO 3. NG >> GO TO 2. SCIA3120E 2. DETECT MALFUNCTIONING ITEM Check the following items: Combination meter. Refer to DI-5, "COMBINATION METERS" . ● Harness for short or open between TCM and combination meter. ● ABS actuator and electric unit (control unit). Refer to BRC-11, "TROUBLE DIAGNOSIS" (without VDC) or BRC-55, "TROUBLE DIAGNOSIS" (with VDC). ● Harness for short or open between combination meter and ABS actuator and electric unit (control unit). OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. ● 3. CHECK DTC Perform AT-195, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 4. Revision: September 2005 AT-198 2005 Quest DTC VEHICLE SPEED SENSOR MTR [RE4F04B] 4. CHECK TCM INSPECTION A 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. B AT D E F G H I J K L M Revision: September 2005 AT-199 2005 Quest DTC TURBINE REVOLUTION SENSOR [RE4F04B] DTC TURBINE REVOLUTION SENSOR Description PFP:31935 UCS000Q6 The turbine revolution sensor (power train revolution sensor) detects forward clutch drum rpm (revolutions per minute). It is located on the input side of the automatic transaxle. The vehicle speed sensor A/T (Revolution sensor) is located on the output side of the automatic transaxle. With the two sensors, input and output rpms are accurately detected. The result is optimal shift timing during deceleration and improved shifting. SCIA3402E On Board Diagnosis Logic UCS0015R Diagnostic trouble code “TURBINE REV” with CONSULT-II or 10th judgement flicker without CONSULT-II is detected when TCM does not receive the proper voltage signal from the sensor. Possible Cause UCS0015S Check the following items. ● Harness or connectors (The sensor circuit is open or shorted.) ● Turbine revolution sensor (power train revolution sensor) Diagnostic Trouble Code (DTC) Confirmation Procedure UCS0015T CAUTION: ● Always drive vehicle at a safe speed. ● If conducting this “DTC CONFIRMATION PROCEDURE” again, always turn ignition switch “OFF” and wait at least 5 seconds before continuing. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. Start engine. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. BCIA0030E 3. Drive vehicle under the following conditions: Selector lever in D, vehicle speed higher than 40 km/h (25 MPH), engine speed higher than 1,500 rpm, throttle opening greater than 1.0/8 of the full throttle position and driving for more than 5 seconds. BCIA0031E Revision: September 2005 AT-200 2005 Quest DTC TURBINE REVOLUTION SENSOR [RE4F04B] WITHOUT CONSULT-II 1. 2. 3. A Start engine. Drive vehicle under the following conditions: Selector lever in “D” and vehicle speed higher than 40 km/h (25 MPH), engine speed higher than 1,500 rpm, throttle opening greater than 1.0/8 of the full throttle position and driving for more than 5 seconds. B Perform self-diagnosis. Refer to AT-54, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . AT D E SCIA3397E F G H I J K L M Revision: September 2005 AT-201 2005 Quest DTC TURBINE REVOLUTION SENSOR [RE4F04B] Wiring Diagram — AT — TRSA/T UCS000Q7 BCWA0187E Revision: September 2005 AT-202 2005 Quest DTC TURBINE REVOLUTION SENSOR [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) WHEN MOVING AT 20 KM/H (12 MPH), USE THE CONSULT-II PULSE FREQUENCY MEASURING FUNCTION.*1 38 TURBINE REVOLUTION SENSOR (POWER TRAIN REVOLUTION SENSOR) G CAUTION: CONNECT THE DIAGNOSIS DATA LINK CABLE TO THE VEHICLE DIAGNOSIS CONNECTOR. *1: A CIRCUIT TESTER CANNOT BE USED TO TEST THIS ITEM. WHEN VEHICLE IS PARKED. 42 B SENSOR GROUND Always Diagnostic Procedure A B 240 Hz AT Under 1.3V or over 4.5V D 0V UCS000Q8 1. CHECK INPUT SIGNAL E With CONSULT-II 1. Start engine. 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out the value of “TURBINE REV” while driving. Check the value changes according to driving speed. OK or NG OK >> GO TO 5. NG >> GO TO 2. F G H I SAT740J J 2. CHECK TURBINE REVOLUTION SENSOR (POWER TRAIN REVOLUTION SENSOR) (WITH CONSULT-II) K With CONSULT-II 1. Start engine. 2. Check pulse between TCM harness connector E143 terminal 38 (G) and ground. L Condition M Judgement standard (Approx.) When moving at 20 Km/h (12 MPH), use the CONSULT-II pulse frequency measuring function.*1 CAUTION: Connect the diagnosis data link cable to the vehicle diagnosis connector. *1: A circuit tester cannot be used to test this item. 240 Hz SCIA3403E When vehicle parks. Under 1.3V or over 4.5V OK or NG OK >> GO TO 5. NG >> GO TO 3. Revision: September 2005 AT-203 2005 Quest DTC TURBINE REVOLUTION SENSOR [RE4F04B] 3. 1. 2. 3. 4. CHECK POWER FOR TURBINE REVOLUTION SENSOR (POWER TRAIN REVOLUTION SENSOR) Turn ignition switch to OFF position. Disconnect the turbine revolution sensor (power train revolution sensor) harness connector. Turn ignition switch to ON position. (Do not start engine.) Check voltage between turbine revolution sensor (power train revolution sensor) harness connector F37 terminal 1 (R/Y) and ground. Voltage : Battery voltage OK or NG OK >> GO TO 4. NG >> Check the following items. If any items is damaged, repair or replace damaged parts. ● Fuse ● Harness for short or open between ignition switch and turbine revolution sensor (power train revolution sensor) ● Ignition switch Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . SCIA2771E 4. DETECT MALFUNCTIONING ITEM Check harness for short or open between TCM, ECM and turbine revolution sensor (power train revolution sensor). OK or NG OK >> Repair or replace turbine revolution sensor (power train revolution sensor). NG >> Repair or replace damaged parts. 5. CHECK DTC Perform AT-200, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . OK or NG OK >> INSPECTION END. NG >> GO TO 6. 6. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminal for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END. NG >> Repair or replace damaged parts. Revision: September 2005 AT-204 2005 Quest DTC CONTROL UNIT (RAM), CONTROL UNIT (ROM) [RE4F04B] DTC CONTROL UNIT (RAM), CONTROL UNIT (ROM) Description PFP:31036 A UCS000QA The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The unit controls the A/T. B AT D SAT574J E On Board Diagnosis Logic UCS000QB Diagnostic trouble code “CONTROL UNIT (RAM)”, “CONTROL UNIT (ROM)” with CONSULT-II is detected when TCM memory (RAM) or (ROM). Possible Cause UCS000QC TCM. G Diagnostic Trouble Code (DTC) Confirmation Procedure UCS000QD NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. WITH CONSULT-II 1. 2. F H I Turn ignition switch ON and select “DATA MONITOR” mode for A/T with CONSULT-II. Start engine. J K L BCIA0030E 3. Run engine for at least 2 seconds at idle speed. M BCIA0031E Revision: September 2005 AT-205 2005 Quest DTC CONTROL UNIT (RAM), CONTROL UNIT (ROM) [RE4F04B] Diagnostic Procedure UCS000QE 1. INSPECTION START With CONSULT-II 1. Turn ignition switch ON and select “SELF DIAGNOSIS” mode for A/T with CONSULT-II. 2. Touch “ERASE”. 3. Perform AT-205, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . 4. Is the “CONTROL UNIT (RAM)” or “CONTROL UNIT (ROM)” displayed again? Yes or No Yes >> Replace TCM. No >> INSPECTION END Revision: September 2005 AT-206 2005 Quest DTC CONTROL UNIT (EEP ROM) [RE4F04B] DTC CONTROL UNIT (EEP ROM) Description PFP:31036 A UCS000QF The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The unit controls the A/T. B AT D SAT574J E On Board Diagnosis Logic UCS0015U Diagnostic trouble code “CONTROL UNIT (EEP ROM)” with CONSULT-II is detected when TCM memory (EEP ROM) is malfunctioning. Possible Cause UCS0015V TCM. G Diagnostic Trouble Code (DTC) Confirmation Procedure UCS0015W NOTE: If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. WITH CONSULT-II 1. 2. F H I Turn ignition switch “ON” and select “DATA MONITOR” mode for A/T with CONSULT-II. Start engine. J K L BCIA0030E 3. Run engine for at least 2 seconds at idle speed. M BCIA0031E Revision: September 2005 AT-207 2005 Quest DTC CONTROL UNIT (EEP ROM) [RE4F04B] Diagnostic Procedure UCS000QG 1. CHECK DTC With CONSULT-II 1. Turn ignition switch “ON” and select “SELF DIAGNOSIS” mode for A/T with CONSULT-II. 2. Move selector lever to “R” position. 3. Depress accelerator pedal (Full throttle position). 4. Touch “ERASE”. 5. Turn ignition switch “OFF” position for 10 seconds. 6. Perform AT-207, "Diagnostic Trouble Code (DTC) Confirmation Procedure" . Is the “CONT UNIT (EEP ROM)” displayed again? Yes >> Replace TCM. No >> INSPECTION END Revision: September 2005 AT-208 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] TROUBLE DIAGNOSIS FOR SYMPTOMS Wiring Diagram — AT — NONDTC PFP:00007 A UCS000QH B AT D E F G H I J K L M BCWA0305E Revision: September 2005 AT-209 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] TCM TERMINALS AND REFERENCE VALUE (MEASURED BETWEEN EACH TERMINAL AND GROUND) TERMINAL WIRE COLOR ITEM CONDITION 27 34 35 36 P/B G G/W R/G Revision: September 2005 PNP SWITCH L POSITION PNP SWITCH D POSITION PNP SWITCH R POSITION PNP SWITCH P OR N POSITION DATA (APPROX.) IGNITION ON AND SELECTOR LEVER IN L POSITION BATTERY VOLTAGE IGNITION ON AND SELECTOR LEVER IN OTHER POSITIONS 0V IGNITION ON AND SELECTOR LEVER IN D POSITION BATTERY VOLTAGE IGNITION ON AND SELECTOR LEVER IN OTHER POSITIONS 0V IGNITION ON AND SELECTOR LEVER IN R POSITION BATTERY VOLTAGE IGNITION ON AND SELECTOR LEVER IN OTHER POSITIONS 0V IGNITION ON AND SELECTOR LEVER IN P OR N POSITION BATTERY VOLTAGE IGNITION ON AND SELECTOR LEVER IN OTHER POSITIONS 0V AT-210 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] A B AT D E F G H I J K L M BCWA0318E Revision: September 2005 AT-211 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] TCM TERMINALS AND REFERENCE VALUE MEASURED BETWEEN EACH TERMINAL AND 25 OR 48 (TCM GROUND) TERMINAL WIRE COLOR ITEM CONDITION DATA (APPROX.) 30 BR/Y DATA LINK CONNECTOR (RX) — — 31 P DATA LINK CONNECTOR (TX) — — 32 G/O SENSOR POWER IGNITION SWITCH ON 4.5 - 5.5V IGNITION SWITCH OFF 0V O/D OFF Indicator Lamp Does Not Come On UCS000QI SYMPTOM: O/D OFF indicator lamp does not come on for about 2 seconds when turning ignition switch to ON. 1. 1. 2. CHECK TCM POWER SOURCE STEP 1 Turn ignition switch to ON position. (Do not start engine.) Check voltage between TCM harness connectors E142, E143 terminals 10 (R/Y), 19 (R/Y), 28 (Y/R) and ground. Voltage : Battery voltage OK or NG OK >> GO TO 2. NG >> GO TO 3. LCIA0094E 2. CHECK TCM POWER SOURCE STEP 2 1. 2. Turn ignition switch to OFF position. Check voltage between TCM harness connector E143 terminal 28 (Y/R) and ground. Voltage : Battery voltage OK or NG OK >> GO TO 4. NG >> GO TO 3. WCIA0095E 3. DETECT MALFUNCTIONING ITEM Check the following items: ● Fuse ● Harness for short or open between battery, ignition switch and TCM harness connectors E142, E143 terminals 10 (R/Y), 19 (R/Y) and 28 (Y/R) Refer to AT-100, "Wiring Diagram — AT — MAIN" . ● Ignition switch Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. Revision: September 2005 AT-212 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 4. CHECK TCM GROUND CIRCUIT 1. 2. 3. A Turn ignition switch to OFF position. Disconnect TCM harness connector. Check continuity between TCM harness connector E143 terminals 25 (B), 48 (B) and ground. B Continuity should exist. AT If OK, check harness for short to ground and short to power. OK or NG OK >> GO TO 5. NG >> Repair open circuit or short to ground or short to power in harness or connectors. Refer to AT-100, "Wiring Diagram — AT — MAIN" . D SAT515J E 5. CHECK O/D OFF INDICATOR LAMP CIRCUIT 1. 2. Turn ignition switch “OFF”. Check the combination meter. Refer to DI-5, "COMBINATION METERS" . OK or NG OK >> GO TO 6. NG >> Replace the combination meter. Refer to DI-21, "Removal and Installation of Combination Meter" . F G H 6. CHECK SYMPTOM I Check again. OK or NG OK >> INSPECTION END NG >> GO TO 7. J 7. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. K L M Revision: September 2005 AT-213 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] Engine Cannot Be Started in P and N Position UCS000QJ SYMPTOM: ● Engine cannot be started with selector lever in P or N position. ● Engine can be started with selector lever in D, L or R position. 1. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH CIRCUIT With CONSULT-II Does “DATA MONITOR” show damage to park/neutral position (PNP) switch circuit? Without CONSULT-II Does self-diagnosis show damage to park/neutral position (PNP) switch circuit? Yes or No Yes >> Check park/neutral position (PNP) switch circuit. Refer to AT-106, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" . No >> GO TO 2. SCIA3400E 2. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH Check for short or open of park/neutral position (PNP) switch harness connector F29 terminals 1(G/R) and 2(G). Refer to AT-108, "Wiring Diagram — AT — PNP/SW" . OK or NG OK >> GO TO 3. NG >> Repair or replace park/neutral position (PNP) switch. 3. ADJUST CONTROL CABLE Check control cable. Refer to AT-258, "Control Cable Adjustment" OK or NG OK >> GO TO 4. NG >> Adjust control cable. Refer to AT-258, "Control Cable Adjustment" . BCIA0014E 4. CHECK STARTING SYSTEM Check starting system. Refer to SC-13, "Trouble Diagnoses with Battery/Starting/Charging System Tester" . OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-214 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] In P Position, Vehicle Moves Forward or Backward When Pushed UCS000QK A SYMPTOM: Vehicle moves when it is pushed forward or backward with selector lever in P position. 1. ADJUST CONTROL CABLE B Check control cable. Refer to AT-258, "Control Cable Adjustment" OK or NG OK >> GO TO 2. NG >> Adjust control cable. Refer to AT-258, "Control Cable Adjustment" . AT D E BCIA0014E 2. CHECK PARKING COMPONENTS F Check parking components. Refer to AT-261, "OVERHAUL" and AT268, "DISASSEMBLY" . OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. G H I SAT282F In N Position, Vehicle Moves UCS000QL SYMPTOM: Vehicle moves forward or backward when selecting N position. K 1. ADJUST CONTROL CABLE Check control cable. Refer to AT-258, "Control Cable Adjustment" OK or NG OK >> GO TO 2. NG >> Adjust control cable. Refer to AT-258, "Control Cable Adjustment" . L M BCIA0014E Revision: September 2005 AT-215 J 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 2. CHECK A/T FLUID LEVEL Check A/T fluid level again. OK or NG OK >> GO TO 3. NG >> Refill ATF. SAT638A 3. CHECK A/T FLUID CONDITION 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 5. NG >> GO TO 4. SAT171B 4. DETECT MALFUNCTIONING ITEM 1. 2. Disassemble A/T. Check the following items: – Forward clutch assembly – Overrun clutch assembly – Reverse clutch assembly OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 5. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 6. 6. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-216 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] Large Shock. N → R Position UCS000QM A SYMPTOM: There is large shock when changing from N to R position. 1. CHECK SELF-DIAGNOSTIC RESULTS B Does self-diagnosis show damage to A/T fluid temperature sensor, line pressure solenoid valve or accelerator pedal position (APP) sensor circuit? Yes or No Yes >> GO TO 2. No >> GO TO 3. AT D E SCIA3406E 2. CHECK DAMAGED CIRCUIT F Check damaged circuit. G >> Refer to AT-112, "DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" , AT-162, "DTC P0745 LINE PRESSURE SOLENOID VALVE" or AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . H 3. CHECK LINE PRESSURE Check line pressure at idle with selector lever in D position. Refer to AT-71, "Line Pressure Test" . OK or NG OK >> GO TO 5. NG >> GO TO 4. I J K SAT494G L 4. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot filter) – Line pressure solenoid valve – Oil pump assembly OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 5. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 6. Revision: September 2005 AT-217 2005 Quest M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 6. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Vehicle Does Not Creep Backward in R Position UCS000QN SYMPTOM: Vehicle does not creep backward when selecting R position. 1. CHECK A/T FLUID LEVEL Check A/T fluid level again. OK or NG OK >> GO TO 2. NG >> Refill ATF. SAT638A 2. CHECK LINE PRESSURE Check line pressure at idle with selector lever in R position. Refer to AT-71, "Line Pressure Test" . OK or NG OK >> GO TO 4. NG >> GO TO 3. SAT494G 3. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot filter) – Line pressure solenoid valve 3. Disassemble A/T. 4. Check the following item: – Oil pump assembly OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. Revision: September 2005 AT-218 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 4. CHECK STALL REVOLUTION A Check stall revolution with selector lever in R positions. OK or NG OK >> GO TO 7. NG >> GO TO 5. B AT D SAT493G 5. CHECK A/T FLUID CONDITION E 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 7. NG >> GO TO 6. F G H SAT171B I 6. DETECT MALFUNCTIONING ITEM J 1. 2. Disassemble A/T. Check the following items: – Low & reverse brake assembly – Reverse clutch assembly OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. K L 7. CHECK SYMPTOM M Check again. OK or NG OK >> INSPECTION END NG >> GO TO 10. 8. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-219 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] Vehicle Does Not Creep Forward in D or L Position UCS000QO SYMPTOM: Vehicle does not creep forward when selecting D or L position. 1. CHECK A/T FLUID LEVEL Check A/T fluid level again. OK or NG OK >> GO TO 2. NG >> Refill ATF. SAT638A 2. CHECK LINE PRESSURE Check line pressure at idle with selector lever in D position. Refer to AT-71, "Line Pressure Test" . OK or NG OK >> GO TO 4. NG >> GO TO 3. SAT494G 3. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot filter) – Line pressure solenoid valve 3. Disassemble A/T. 4. Check the following item: – Oil pump assembly OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. Revision: September 2005 AT-220 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 4. CHECK STALL REVOLUTION A Check stall revolution with selector lever in D position. Refer to AT68, "Stall Test" . OK or NG OK >> GO TO 6. NG >> GO TO 5. B AT D SAT493G 5. DETECT MALFUNCTIONING ITEM E 1. 2. Disassemble A/T. Check the following items: – Reverse clutch assembly – Forward clutch assembly – Forward one-way clutch – Low one-way clutch – High clutch assembly OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. F G H I 6. CHECK A/T FLUID CONDITION 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 8. NG >> GO TO 7. J K L M SAT171B 7. DETECT MALFUNCTIONING ITEM 1. 2. Disassemble A/T. Check the following items: – Reverse clutch assembly – Forward clutch assembly – Forward one-way clutch – Low one-way clutch – High clutch assembly OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. Revision: September 2005 AT-221 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 8. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 9. 9. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Vehicle Cannot Be Started From D1 UCS000QP SYMPTOM: Vehicle cannot be started from D1 on Cruise test — Part 1. 1. CHECK SYMPTOM Is “Vehicle Does Not Creep Backward in R Position” OK? Yes or No Yes >> GO TO 2. No >> Go to AT-218, "Vehicle Does Not Creep Backward in R Position" . 2. CHECK SELF-DIAGNOSTIC RESULTS Does self-diagnosis show damage to vehicle speed sensor·A/T (revolution sensor), overrun clutch solenoid valve, torque converter clutch solenoid valve, shift solenoid valve A, B or vehicle speed sensor·MTR after cruise test? Yes or No Yes >> Check damaged circuit. Refer to AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" , AT-184, "DTC P1760 OVERRUN CLUTCH SOLENOID VALVE" , AT-149, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" , AT-168, "DTC P0750 SHIFT SOLENOID VALVE A" , AT-173, "DTC P0755 SHIFT SOLENOID VALVE B" or AT-195, "DTC VEHICLE SPEED SENSOR MTR" . No >> GO TO 3. SCIA3408E 3. CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR Check accelerator pedal position (APP) sensor. Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . OK or NG OK >> GO TO 4. NG >> Repair or replace accelerator pedal position (APP) sensor circuit. SCIA3551E Revision: September 2005 AT-222 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 4. CHECK LINE PRESSURE A Check line pressure at stall point with selector lever in D position. Refer to AT-71, "Line Pressure Test" . OK or NG OK >> GO TO 6. NG >> GO TO 5. B AT D SAT494G 5. DETECT MALFUNCTIONING ITEM E 1. 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve A – Shift valve B – Shift solenoid valve A – Shift solenoid valve B – Pilot valve – Pilot filter 3. Disassemble A/T. 4. Check the following items: – Reverse clutch assembly – Low & reverse brake assembly – High clutch assembly – Forward clutch assembly – Forward one-way clutch – Low one-way clutch – Torque converter – Oil pump assembly OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. F G H I J K L M 6. CHECK A/T FLUID CONDITION 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 7. NG >> GO TO 5. SAT171B Revision: September 2005 AT-223 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 7. DETECT MALFUNCTIONING ITEM 1. 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve A – Shift valve B – Shift solenoid valve A – Shift solenoid valve B – Pilot valve – Pilot filter OK or NG OK >> GO TO 8. NG >> Repair or replace damage parts. 8. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 9. 9. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2 UCS000QQ SYMPTOM: A/T does not shift from D1 to D2 at the specified speed. A/T does not shift from D4 to D2 when depressing accelerator pedal fully at the specified speed. 1. CHECK SYMPTOM Are “Vehicle Does Not Creep Forward In D or L Position” and “Vehicle Cannot Be Started From D1 ” OK? Yes or No Yes >> GO TO 2. No >> Go to AT-220, "Vehicle Does Not Creep Forward in D or L Position" and AT-222, "Vehicle Cannot Be Started From D1" . 2. ADJUST CONTROL CABLE Check control cable. Refer to AT-258, "Control Cable Adjustment" OK or NG OK >> GO TO 3. NG >> Adjust control cable. Refer to AT-258, "Control Cable Adjustment" . BCIA0014E Revision: September 2005 AT-224 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT A Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-195, "DTC VEHICLE SPEED SENSOR MTR" . B OK or NG OK >> GO TO 4. NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR AT circuits. 4. CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR D Check accelerator pedal position (APP) sensor. Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . OK or NG OK >> GO TO 5. NG >> Repair or replace accelerator pedal position (APP) sensor circuit. E F G SCIA3551E 5. CHECK A/T FLUID CONDITION H 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 7. NG >> GO TO 6. I J K SAT171B L 6. DETECT MALFUNCTIONING ITEM M Remove control valve. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve A – Shift valve B – Shift solenoid valve A – Shift solenoid valve B – Pilot valve – Pilot filter 3. Disassemble A/T. 4. Check the following items: – Servo piston assembly – Brake band OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. 1. 2. Revision: September 2005 AT-225 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 7. DETECT MALFUNCTIONING ITEM 1. 2. Remove control valve. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve A – Shift valve B – Shift solenoid valve A – Shift solenoid valve B – Pilot valve – Pilot filter OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. 8. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 9. 9. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D2 → D 3 UCS000QR SYMPTOM: A/T does not shift from D2 to D3 at the specified speed. 1. CHECK SYMPTOM Are “Vehicle Does Not Creep Forward in D or L Position” and “Vehicle Cannot Be Started From D1” OK? Yes or No Yes >> GO TO 2. No >> Go to AT-220, "Vehicle Does Not Creep Forward in D or L Position" and AT-222, "Vehicle Cannot Be Started From D1" . 2. ADJUST CONTROL CABLE Check control cable. Refer to AT-258, "Control Cable Adjustment" OK or NG OK >> GO TO 3. NG >> Adjust control cable. Refer to AT-258, "Control Cable Adjustment" . BCIA0014E Revision: September 2005 AT-226 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT A Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-195, "DTC VEHICLE SPEED SENSOR MTR" . B OK or NG OK >> GO TO 4. NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR AT circuits. 4. CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR D Check accelerator pedal position (APP) sensor. Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . OK or NG OK >> GO TO 5. NG >> Repair or replace accelerator pedal position (APP) sensor circuit. E F G SCIA3551E 5. CHECK A/T FLUID CONDITION H 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 7. NG >> GO TO 6. I J K SAT171B L 6. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve B – Shift solenoid valve B – Pilot valve – Pilot filter 3. Disassemble A/T. 4. Check the following items: – Servo piston assembly – High clutch assembly – Brake band OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. 1. 2. Revision: September 2005 AT-227 2005 Quest M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 7. DETECT MALFUNCTIONING ITEM 1. 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve B – Shift solenoid valve B – Pilot valve – Pilot filter OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. 8. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 9. 9. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D3 → D4 UCS000QS SYMPTOM: ● A/T does not shift from D3 to D4 at the specified speed. ● A/T must be warm before D3 to D4 shift will occur. 1. CHECK SYMPTOM Are “Vehicle Does Not Creep Forward in D or L Position” and “Vehicle Cannot Be Started From D 1 ” OK? Yes or No Yes >> GO TO 2. No >> Go to AT-220, "Vehicle Does Not Creep Forward in D or L Position" and AT-222, "Vehicle Cannot Be Started From D1" . 2. CHECK SELF-DIAGNOSTIC RESULTS With CONSULT-II Does self-diagnosis show damage to park/neutral position (PNP) switch, overdrive control switch, A/T fluid temperature sensor, vehicle speed sensor·A/T (revolution sensor), shift solenoid valve A or B, vehicle speed sensor·MTR circuits? Yes or No Yes >> Check damaged circuit. Refer to AT-106, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" , AT-112, "DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" , AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" , AT-168, "DTC P0750 SCIA3409E Revision: September 2005 AT-228 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] No SHIFT SOLENOID VALVE A" , AT-173, "DTC P0755 SHIFT SOLENOID VALVE B" or AT-195, "DTC VEHICLE SPEED SENSOR MTR" . >> GO TO 3. 3. CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR A B Check accelerator pedal position (APP) sensor. Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . OK or NG OK >> GO TO 4. NG >> Repair or replace accelerator pedal position (APP) sensor circuit. AT D E SCIA3551E 4. CHECK A/T FLUID CONDITION F 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 6. NG >> GO TO 5. G H I SAT171B J 5. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve A – Shift solenoid valve A – Overrun clutch control valve – Overrun clutch solenoid valve – Pilot valve – Pilot filter 3. Disassemble A/T. 4. Check the following items: – Servo piston assembly – Brake band OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. 1. 2. Revision: September 2005 AT-229 2005 Quest K L M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 6. DETECT MALFUNCTIONING ITEM 1. 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve A – Shift solenoid valve A – Overrun clutch control valve – Overrun clutch solenoid valve – Pilot valve – Pilot filter OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. 7. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 8. 8. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Perform Lock-up UCS000QT SYMPTOM: A/T does not perform lock-up at the specified speed. 1. CHECK SELF-DIAGNOSTIC RESULTS Does self-diagnosis show damage to Vehicle speed sensor·A/T (revolution sensor), A/T fluid temperature sensor, Vehicle speed sensor·MTR, engine speed signal, torque converter clutch solenoid valve circuit after cruise test? Yes or No Yes >> Check damaged circuit. Refer to AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" , AT-112, "DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" , AT-195, "DTC VEHICLE SPEED SENSOR MTR" , AT-123, "DTC P0725 ENGINE SPEED SIGNAL" , AT-149, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" . No >> GO TO 2. Revision: September 2005 AT-230 SCIA3410E 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 2. CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR A Check accelerator pedal position (APP) sensor. Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . OK or NG OK >> GO TO 3. NG >> Repair or replace accelerator pedal position (APP) sensor circuit. B AT D SCIA3551E 3. DETECT MALFUNCTIONING ITEM E 1. 2. Remove control valve. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Torque converter clutch control valve – Torque converter relief valve – Pilot valve – Pilot filter 3. Disassemble A/T. 4. Check the following items: – Torque converter OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. F G H I 4. CHECK SYMPTOM J Check again. OK or NG OK >> INSPECTION END NG >> GO TO 5. K 5. CHECK TCM INSPECTION L 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-231 2005 Quest M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] A/T Does Not Hold Lock-up Condition UCS000QU SYMPTOM: A/T does not hold lock-up condition for more than 30 seconds. 1. CHECK SELF-DIAGNOSTIC RESULTS Does self-diagnosis show damage to engine speed signal circuit after cruise test? Yes or No Yes >> Check engine speed signal circuit. Refer to AT-123, "DTC P0725 ENGINE SPEED SIGNAL" . No >> GO TO 2. SCIA3396E 2. CHECK A/T FLUID CONDITION 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 4. NG >> GO TO 3. SAT171B 3. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Torque converter clutch control valve – Pilot valve – Pilot filter 3. Disassemble A/T. 4. Check torque converter and oil pump assembly. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 4. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Torque converter clutch control valve – Pilot valve – Pilot filter OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. Revision: September 2005 AT-232 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 5. CHECK SYMPTOM A Check again. OK or NG OK >> INSPECTION END NG >> GO TO 6. B 6. CHECK TCM INSPECTION AT 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Lock-up Is Not Released D E UCS000QV SYMPTOM: Lock-up is not released when accelerator pedal is released. F 1. CHECK CLOSED THROTTLE POSITION SIGNAL AND WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT G With CONSULT-II Does “DATA MONITOR” show damage to “CLOSED THL/SW” and “W/O THRL/P-SW” circuit? H Without CONSULT-II Does self-diagnosis show damage to closed throttle position signal and wide open throttle position signal circuit? Yes or No Yes >> Check closed throttle position signal and wide open throttle position signal circuit. Refer to AT-239, "TCM Self-diagnosis Does Not Activate" . No >> GO TO 2. I J K SCIA3400E 2. CHECK SYMPTOM L Check again. OK or NG OK >> INSPECTION END NG >> GO TO 3. M 3. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-233 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] Engine Speed Does Not Return To Idle (Light Braking D4 → D3 ) UCS000QW SYMPTOM: ● Engine speed does not smoothly return to idle when A/T shifts from D4 to D3 . ● Vehicle does not decelerate by engine brake when turning overdrive control switch OFF. ● Vehicle does not decelerate by engine brake when shifting A/T from D to L position. 1. CHECK SELF-DIAGNOSTIC RESULTS Does self-diagnosis show damage to overrun clutch solenoid valve circuit after cruise test? Yes or No Yes >> Check overrun clutch solenoid valve circuit. Refer to AT184, "DTC P1760 OVERRUN CLUTCH SOLENOID VALVE" . No >> GO TO 2. SCIA3393E 2. CHECK ACCELERATOR PEDAL POSITION (APP) SENSOR Check accelerator pedal position (APP) sensor. Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . OK or NG OK >> GO TO 3. NG >> Repair or replace accelerator pedal position (APP) sensor circuit. SCIA3551E 3. CHECK A/T FLUID CONDITION 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 5. NG >> GO TO 4. SAT171B Revision: September 2005 AT-234 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 4. DETECT MALFUNCTIONING ITEM A 1. 2. Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Overrun clutch control valve – Overrun clutch reducing valve – Overrun clutch solenoid valve 3. Disassemble A/T. 4. Check the following items: – Overrun clutch assembly OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. B AT D E 5. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Overrun clutch control valve – Overrun clutch reducing valve – Overrun clutch solenoid valve OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 1. 2. 6. CHECK SYMPTOM G H I Check again. OK or NG OK >> INSPECTION END NG >> GO TO 7. J K 7. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 F AT-235 2005 Quest L M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] Vehicle Does Not Start From D1 UCS000QX SYMPTOM: Vehicle does not start from D1 on Cruise test — Part 2. 1. CHECK SELF-DIAGNOSTIC RESULTS Does self-diagnosis show damage to vehicle speed sensor·A/T (revolution sensor), shift solenoid valve A, B or vehicle speed sensor·MTR after cruise test? Yes or No Yes >> Check damaged circuit. Refer to AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" , AT-168, "DTC P0750 SHIFT SOLENOID VALVE A" , AT-173, "DTC P0755 SHIFT SOLENOID VALVE B" or AT-195, "DTC VEHICLE SPEED SENSOR MTR" . No >> GO TO 2. SCIA3411E 2. CHECK SYMPTOM Check again. OK or NG OK >> Go to AT-222, "Vehicle Cannot Be Started From D1" . NG >> GO TO 3. 3. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D4 → D3 , When Overdrive Control Switch ON → OFF UCS000QY SYMPTOM: A/T does not shift from D4 to D3 when changing overdrive control switch to “OFF” position. 1. CHECK OVERDRIVE CONTROL SWITCH CIRCUIT With CONSULT-II Does “DATA MONITOR” show damage to overdrive control switch circuit? Without CONSULT-II Does self-diagnosis show damage to overdrive control switch circuit? Yes or No Yes >> Check overdrive control switch circuit. Refer to AT-239, "TCM Self-diagnosis Does Not Activate" . No >> Go to AT-226, "A/T Does Not Shift: D2 → D 3" . SCIA3400E Revision: September 2005 AT-236 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] A/T Does Not Shift: D3 → L2 , When Selector Lever D → L Position UCS000QZ A SYMPTOM: A/T does not shift from D3 to L2 when changing selector lever from D to L position. 1. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH CIRCUIT B With CONSULT-II Does “DATA MONITOR” show damage to park/neutral position (PNP) switch circuit? AT Without CONSULT-II Does self-diagnosis show damage to park/neutral position (PNP) switch circuit? Yes or No Yes >> Check park/neutral position (PNP) switch circuit. Refer to AT-106, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" . No >> Go to AT-224, "A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" . D E F SCIA3400E Vehicle Does Not Decelerate By Engine Brake UCS000R1 G SYMPTOM: Vehicle does not decelerate by engine brake when shifting from D3 to L2 . H 1. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH CIRCUIT With CONSULT-II Does “DATA MONITOR” show damage to park/neutral position (PNP) switch circuit? Without CONSULT-II Does self-diagnosis show damage to park/neutral position (PNP) switch circuit? Yes or No Yes >> Check park/neutral position (PNP) switch. Refer to AT106, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" . No >> GO TO 2. I J K L SCIA3400E 2. ADJUST CONTROL CABLE Check control cable. Refer to AT-258, "Control Cable Adjustment" OK or NG OK >> GO TO 3. NG >> Adjust control cable. Refer to AT-258, "Control Cable Adjustment" . BCIA0014E Revision: September 2005 AT-237 2005 Quest M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-118, "DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-195, "DTC VEHICLE SPEED SENSOR MTR" . OK or NG OK >> GO TO 4. NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuits. 4. CHECK A/T FLUID CONDITION 1. Remove oil pan. 2. Check A/T fluid condition. OK or NG OK >> GO TO 6. NG >> GO TO 5. SAT171B 5. DETECT MALFUNCTIONING ITEM Remove control valve assembly. Refer to AT-253, "Control Valve Assembly and Accumulators" . Check the following items: – Shift valve A – Overrun clutch solenoid valve 3. Disassemble A/T. 4. Check the following items: – Overrun clutch assembly – Low & reverse brake assembly OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 1. 2. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 7. BCIA0012E Revision: September 2005 AT-238 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 7. CHECK TCM INSPECTION A 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. TCM Self-diagnosis Does Not Activate B AT UCS000R2 SYMPTOM: O/D OFF indicator lamp does not come on in TCM self-diagnostic procedure even if the lamp circuit is good. D DESCRIPTION ● E Park/neutral position (PNP) switch The park/neutral (PNP) switch assembly includes a transmission range switch. The transmission range switch detects the selector lever position and sends a signal to the TCM. F G WCIA0066E ● Overdrive control switch Detects the overdrive control switch position (ON or OFF) and sends the signal via CAN communication to the TCM from combination meter. H I J K BCIA0015E L ● Closed throttle position signal and wide-open throttle position signal ECM judges throttle opening based on a signal from accelerator pedal position (APP) sensor, and sends the signal via CAN communication to TCM M SCIA3551E Revision: September 2005 AT-239 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] DIAGNOSTIC PROCEDURE 1. INSPECTION START Do you have CONSULT-II? Yes or No Yes >> GO TO 2. No >> GO TO 3. 2. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH CIRCUIT (WITH CONSULT-II) With CONSULT-II 1. Turn ignition switch to “ON” position. (Do not start engine.) 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out P/N, R, D, 2nd position switches moving selector lever to each position. Check that the signal of the selector lever position is indicated properly. NOTE: “2 POSITION SW” indicates L position status. OK or NG OK >> GO TO 8. NG >> GO TO 4. SAT701J 3. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH CIRCUIT (WITHOUT CONSULT-II) Without CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between TCM harness connector E143 terminals 27 (P/B), 34 (G), 35 (G/W), 36 (R/G) and ground while moving selector lever through each position. Terminal Lever Position 36 35 34 27 P, N B 0 0 0 R 0 B 0 0 D 0 0 B 0 L 0 0 0 B B: Battery voltage 0: 0V OK or NG OK >> GO TO 9. NG >> GO TO 4. SCIA3373E Revision: September 2005 AT-240 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 4. CHECK PARK/NEUTRAL POSITION (PNP) SWITCH A Check the following item: ● Park/neutral position (PNP) switch Check continuity between PNP switch harness connector F29 terminals 1 and 2 and between terminals 3 and 5, 6, 7, 8 and 9 while moving manual shaft through each position. Lever position B AT Terminal P 3-7 R 3-8 N 3-9 D 3-6 L 3-5 1-2 D 1-2 SCIA3372E OK or NG OK >> GO TO 7. NG >> GO TO 5. F 5. CHECK MANUAL CONTROL CABLE ADJUSTMENT G Check PNP switch again with manual control cable disconnected from manual shaft of A/T assembly. Refer to test group 2 (With CONSULT-II) or 7 (With out CONSULT-II). OK or NG OK >> Adjust manual control cable. Refer to AT-258, "Control Cable Adjustment" . NG >> GO TO 6. H I 6. CHECK PNP SWITCH ADJUSTMENT Remove PNP switch from A/T assembly and check continuity of PNP switch terminals. Refer to test group 3. OK or NG OK >> Adjust PNP switch. Refer to AT-255, "Park/Neutral Position (PNP) Switch Adjustment" . NG >> Repair or replace PNP switch. 7. DETECT MALFUNCTIONING ITEM Check the following items: ● Fuse ● Harness for short or open between ignition switch and park/neutral position (PNP) switch ● Harness for short or open between park/neutral position (PNP) switch and TCM ● Harness for short or open between park/neutral position (PNP) switch and combination meter ● Harness for short or open between combination meter and TCM ● Ignition switch Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK (With CONSULT-II)>>GO TO 8. OK (Without CONSULT-II)>>GO TO 9. NG >> Repair or replace damaged parts. Revision: September 2005 E AT-241 J K L M 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 8. CHECK OVERDRIVE CONTROL SWITCH CIRCUIT (WITH CONSULT-II) With CONSULT-II 1. Turn ignition switch to “ON” position. (Do not start engine.) 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out “OVERDRIVE SW”. Check the signal of the overdrive control switch is indicated properly. (Overdrive switch “ON” displayed on CONSULT-II means overdrive “OFF”.) OK or NG OK >> GO TO 10. NG >> GO TO 9. SAT645J 9. CHECK OVERDRIVE CONTROL SWITCH Check the following item: ● Overdrive control switch – Check continuity between A/T device (overdrive control switch) harness connector M34 terminals 1 and 2. Switch position Continuity ON No OFF Yes OK or NG OK >> GO TO 10. NG >> Repair or replace damaged parts. SCIA3425E 10. DETECT MALFUNCTIONING ITEM Check the following items: ● Harness for short or open between combination meter and A/T device (overdrive control switch) ● Harness of ground circuit for A/T device (overdrive control switch) for short or open ● Combination meter Refer to DI-5, "COMBINATION METERS" . OK or NG OK (With CONSULT-II)>>GO TO 11. OK (Without CONSULT-II)>>GO TO 12. NG >> Repair or replace damaged parts. Revision: September 2005 AT-242 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 11. CHECK CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT (WITH CONSULT-II) With CONSULT-II 1. Turn ignition switch to “ON” position. (Do not start engine.) 2. Select “DATA MONITOR” mode for A/T with CONSULT-II. 3. Read out “CLOSED THL/SW” and “W/O THRL-SW” depressing and releasing accelerator pedal. Check the signal of throttle position signal is indicated properly. A B AT D E F SAT646J Accelerator pedal condition Data monitor G CLOSED THL/SW W/O THRL-SW Released ON OFF Fully depressed OFF ON H OK or NG OK >> GO TO 13. NG >> Check the following items. If any items are damaged, repair or replace damaged parts. ● Accelerator pedal position (APP) sensor — Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . ● Harness for short or open between accelerator pedal position sensor and ECM 12. CHECK CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT (WITHOUT CONSULT-II) Without CONSULT-II Check the following items: ● Accelerator pedal position sensor — Refer to AT-178, "DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SENSOR]" . ● Harness for short or open between accelerator pedal position sensor and ECM OK or NG OK >> GO TO 13. NG >> Repair or replace damaged parts. 13. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 14. Revision: September 2005 AT-243 2005 Quest I J K L M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE4F04B] 14. CHECK TCM INSPECTION 1. Perform TCM input/output signal inspection. Refer to AT-96, "TCM Terminals and Reference Value" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-244 2005 Quest SHIFT CONTROL SYSTEM [RE4F04B] SHIFT CONTROL SYSTEM Removal and Installation PFP:34901 A UCS0024G CONTROL DEVICE B AT D E F G H I BCIA0021E J SELECTOR KNOB REMOVAL 1. 2. Slide the selector knob cover downwards with fingers to reveal the selector knob latch. Gently pry the selector knob latch outward to release then lift the selector knob up to remove. K L M WCIA0235E INSTALLATION Set the selector knob in place on the selector lever and push downward until the selector knob latch engages. Revision: September 2005 AT-245 2005 Quest SHIFT CONTROL SYSTEM [RE4F04B] Control Cable UCS000R9 BCIA0023E Revision: September 2005 AT-246 2005 Quest A/T SHIFT LOCK SYSTEM [RE4F04B] A/T SHIFT LOCK SYSTEM Description ● ● PFP:34950 A UCS00161 The mechanical key interlock mechanism also operates as a shift lock: With the ignition switch turned to ON, the selector lever cannot be shifted from “P” (parking) to any other B position unless the brake pedal is depressed. With the key removed, the selector lever cannot be shifted from “P” to any other position. The key cannot be removed unless the selector lever is placed in “P”. AT The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock solenoid and by the operation of the rotator and slider located inside the key cylinder. Shift Lock System Electrical Parts Location UCS00162 D E F G H I J K L M BCIA0017E Revision: September 2005 AT-247 2005 Quest A/T SHIFT LOCK SYSTEM [RE4F04B] Wiring Diagram — AT — SHIFT UCS00163 BCWA0523E Revision: September 2005 AT-248 2005 Quest A/T SHIFT LOCK SYSTEM [RE4F04B] Diagnostic Procedure UCS00164 A SYMPTOM 1: ● Selector lever cannot be moved from “P” position with key in ON position and brake pedal applied. B ● Selector lever can be moved from “P” position with key in ON position and brake pedal released. ● Selector lever can be moved from “P” position when key is removed from key cylinder. SYMPTOM 2: AT ● Ignition key cannot be removed when selector lever is set to “P” position. ● Ignition key can be removed when selector lever is set to any position except “P”. D 1. CHECK KEY INTERLOCK CABLE E Check the key interlock cable for damage. OK or NG OK >> GO TO 2. NG >> Repair key interlock cable. Refer to AT-251, "KEY INTERLOCK CABLE" . F 2. CHECK SELECTOR LEVER POSITION G Check the selector lever position for damage. OK or NG OK >> GO TO 3. NG >> Check selector lever. Refer to AT-258, "Control Cable Adjustment" . H 3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH 1. 2. 3. 4. I Connect A/T device harness connector. Turn ignition switch “ON”. Selector lever is set in “P” position. Check operation sound. Condition When ignition switch is turned to “ON” position and selector lever is set in “P” position. J Brake pedal Operation sound Depressed Yes Released No K L OK or NG OK >> INSPECTION END NG >> GO TO 4. M 4. CHECK POWER SOURCE 1. 2. Turn ignition switch “ON”. (Do not start engine.) Check the voltage between A/T device harness connector M34 terminal 5 (R) and ground. Condition Brake pedal Data (Approx.) When ignition switch is turned to “ON” position. Depressed Battery voltage Released 0V OK or NG OK >> GO TO 7. NG >> GO TO 5. SCIA3437E Revision: September 2005 AT-249 2005 Quest A/T SHIFT LOCK SYSTEM [RE4F04B] 5. CHECK STOP LAMP SWITCH 1. 2. 3. Turn ignition switch “OFF”. Disconnect stop lamp switch harness connector. Check continuity between stop lamp switch harness connector E38 terminals 3 and 4. Condition Continuity When brake pedal is depressed Yes When brake pedal is released No Check stop lamp switch after adjusting brake pedal — refer to BR-6, "BRAKE PEDAL" . OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. SCIA2126E 6. DETECT MALFUNCTIONING ITEM Check the following items. If any items are damaged, repair or replace damaged parts. ● 10A fuse [No.1, located in the fuse block (J/B)] ● Harness for short or open between ignition switch and stop lamp switch harness connector E38 terminal 3 (R/W) ● Harness for short or open between stop lamp switch harness connector E38 terminal 4 (L) and diode-4 harness connector E149 terminal 2 (L). ● Harness for short or open between diode-4 harness connector E149 terminal 1 (R) and A/T device harness connector M34 terminal 5 (R). ● Diode-4 ● Ignition switch (Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" .) OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. 7. CHECK GROUND CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect A/T device harness connector. Check continuity between A/T device harness connector M34 terminal 6 (B) and ground. Continuity should exist. 4. Connect A/T device harness connector. OK or NG OK >> Replace shift lock solenoid or park position switch. NG >> Repair open circuit or short to ground or short to power in harness or connectors. SCIA3438E Revision: September 2005 AT-250 2005 Quest KEY INTERLOCK CABLE [RE4F04B] KEY INTERLOCK CABLE Components PFP:34908 A UCS001EH B AT D E F G H I WCIA0231E CAUTION: ● Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or interference with adjacent parts. ● After installing key interlock cable to control device, make sure that casing cap and bracket are firmly secured in their positions. If casing cap can be removed with an external load of less than 39.2 N (4.0 kg, 8.8 lb), replace key interlock cable with new one. Removal 1. 2. UCS001EI Unlock slider by squeezing lock tabs on slider from adjuster holder. Remove casing cap from bracket of control device and remove interlock rod from cable. AT-251 K L M WCIA0232E Revision: September 2005 J 2005 Quest KEY INTERLOCK CABLE [RE4F04B] 3. Remove holder from key cylinder and remove key interlock cable. WCIA0233E Installation 1. 2. 3. UCS001EJ Set key interlock cable to key cylinder and install holder. Turn ignition key to lock position. Set selector lever to P position. WCIA0233E 4. 5. 6. Insert interlock rod into adjuster holder. Install casing cap to bracket. Move slider in order to fix adjuster holder to interlock rod. WCIA0234E Revision: September 2005 AT-252 2005 Quest ON-VEHICLE SERVICE [RE4F04B] ON-VEHICLE SERVICE Control Valve Assembly and Accumulators PFP:00000 A UCS000RA REMOVAL 1. 2. Drain ATF from transaxle. Refer to MA-23, "Changing A/T Fluid" . Remove oil pan using power tools, and gasket. ● Do not reuse oil pan bolts. B AT D SAT031J 3. E Disconnect terminal cord assembly harness connector. F G H WCIA0071E 4. 5. I Remove stopper ring from terminal cord assembly harness terminal body. Remove terminal cord assembly harness from transmission case by pushing on terminal body. J K SAT995C L M Revision: September 2005 AT-253 2005 Quest ON-VEHICLE SERVICE [RE4F04B] 6. 7. Remove control valve assembly by removing fixing bolts I , X and ● . Bolt length, number and location are shown in the illustration. CAUTION: Be careful not to drop manual valve and servo release accumulator return spring. Disassemble and inspect control valve assembly if necessary. Refer to AT-290, "Control Valve Assembly" . SAT004F 8. Remove servo release and N-D accumulators by applying compressed air if necessary. ● Hold each piston with a rag. AAT279 INSTALLATION Note the following, and installation is in the reverse order of removal. ● Set manual shaft in Neutral, then align manual plate with groove in manual valve. ● After installing control valve assembly, make sure that selector lever can be moved to all positions. SAT091J Revision: September 2005 AT-254 2005 Quest ON-VEHICLE SERVICE [RE4F04B] Revolution Sensor Replacement 1. 2. 3. UCS000RB A Disconnect electrical connector. Remove revolution sensor from A/T. Installation is in the reverse order of removal. CAUTION: ● Do not reuse O-ring. ● Apply petroleum jelly to O-ring. ● Be careful not to mis-connect because shape of connectors are same as turbine revolution sensor (power train revolution sensor). NOTE: To prevent mis-connect, revolution sensor harness connector is color taped for identification. B AT D LCIA0070E Turbine Revolution Sensor (Power Train Revolution Sensor) Replacement 1. 2. 3. Disconnect electrical connector. Remove bolt, and turbine revolution sensor (power train revolution sensor) from A/T. Installation is in the reverse order of removal. CAUTION: ● Do not reuse O-ring. ● Apply petroleum jelly to O-ring. ● Be careful not to mis-connect because shape of connectors are same as revolution sensor. NOTE: To prevent mis-connection, revolution sensor harness connector is color taped for identification. Park/Neutral Position (PNP) Switch Adjustment 1. 2. 3. E UCS000RC F G H SCIA3402E I UCS000RD Remove control cable from manual shaft. Set manual shaft in N position. Loosen park/neutral position (PNP) switch fixing bolts. J K L M SAT033J 4. 5. 6. Insert pin into adjustment holes in both park/neutral position (PNP) switch and manual shaft as near vertical as possible. Installation is in the reverse order of removal. Check continuity of park/neutral position (PNP) switch. Refer to AT-109, "Diagnostic Procedure" . AAT469A ATF Cooler UCS0010W REMOVAL 1. 2. Drain ATF. Refer to MA-23, "Changing A/T Fluid" . Drain engine coolant, refer to MA-14, "Changing Engine Coolant" . Revision: September 2005 AT-255 2005 Quest ON-VEHICLE SERVICE [RE4F04B] 3. 4. Remove hose clamps and hoses from ATF cooler. Remove four bolts from ATF cooler and remove ATF cooler. INSTALLATION Installation is the reverse order of removal. : 4.2 N·m (0.43 kg-m, 37 in-lb) BBIA0278E ATF Cooler Valve UCS0015L Refer to the figure for ATF cooler valve and hoses removal and installation information. SCIA3849E 1. ATF cooler valve assembly 2. Hose clamp 3. Heater hose 4. Heater pipe 5. ATF cooler 6. ATF cooler hose 7. Hose clip 8. Outlet water hose 9. Inlet water hose 10. Transaxle assembly Revision: September 2005 AT-256 2005 Quest ON-VEHICLE SERVICE [RE4F04B] COMPONENT INSPECTION 1. A Make sure that ATF cooler valve is fully opened at room temperature. Dimension “A”: More than 72.0 mm (2.835 in) A: Distance between ATF cooler valve port end face and valve shaft end face. B AT SCIA2711J 2. Submerge ATF cooler valve in a water-filled container, and then heat it up with temperature of over 82°C (180°F) for 10 minutes more. D E F G SCIA2993E H 3. Make sure that ATF cooler valve is fully closed. Dimension “A”: Less than 66.5 mm (2.618 in) A: Distance between ATF cooler valve port end face and valve shaft end face. I J K SCIA2711J L M Revision: September 2005 AT-257 2005 Quest ON-VEHICLE SERVICE [RE4F04B] Control Cable Adjustment UCS000RE Move selector lever from the P position to the L position. You should be able to feel the detent in each position. If the detent cannot be felt or the pointer indicating the position is improperly aligned, the control cable needs adjustment. 1. Place selector lever in the P position. CAUTION: Turn wheels more than 1/4 turn and apply the parking brake. 2. Loosen control cable lock nut. 3. Secure the manual lever. 4. Using the specified force, push control cable in the direction of the arrow shown in the illustration. Specified force 5. 6. : 9.8 N (1.0 kg, 2.2 lb) Tighten control cable lock nut. Move selector lever from P to L position. Make sure that selector lever moves smoothly. ● Make sure that the starter operates when the selector lever is placed in the N or P position. ● Make sure that the transmission is locked properly when the selector lever is placed in the P position. WCIA0211E Differential Side Oil Seal Replacement 1. 2. UCS000RF Remove drive shaft assembly. Refer toFAX-8, "FRONT DRIVE SHAFT" . Remove oil seal. SCIA5377E 3. Install oil seal. ● Apply ATF before installing. SAT782 Revision: September 2005 AT-258 2005 Quest ON-VEHICLE SERVICE [RE4F04B] ● Install oil seals so dimension A is within specification A 4. A : −0.5 mm (−0.02 in) to 0.5 mm (0.02 in) Installation is in the reverse order of removal. B AT AAT531A D E F G H I J K L M Revision: September 2005 AT-259 2005 Quest REMOVAL AND INSTALLATION [RE4F04B] REMOVAL AND INSTALLATION Removal PFP:00000 UCS001E2 Remove the engine and transaxle assembly from the vehicle. Refer to EM-134, "ENGINE ASSEMBLY" . Inspection After Removal ● UCS001E3 Drive plate runout CAUTION: Do not allow any magnetic materials to contact the ring gear teeth. Maximum allowable runout: Refer to EM-167, "DRIVE PLATE" . ● If this runout is out of allowance, replace drive plate and ring gear. SAT977H ● When connecting torque converter to transaxle, measure distance “A” to be certain that they are correctly assembled. Distance “A” : 14 mm (0.55 in) or more SAT044A Installation UCS001E4 Install in the reverse order of removal. Revision: September 2005 AT-260 2005 Quest OVERHAUL [RE4F04B] OVERHAUL Components PFP:00000 A UCS000RI B AT D E F G H I J K L M SCIA3601E 1. Differential side bearing adjusting shim 2. Differential side bearing 3. Final gear 4. Differential case 5. Pinion mate gear thrust washer 6. Pinion mate gear 7. Pinion mate shaft 8. Lock pin 9. Side gear 10. Side gear thrust washer 11. Differential side bearing 12. Plug 13. O-ring 14. Differential side oil seal 15. Torque converter 16. Cooler bracket 17. Converter housing 18. Differential lubricant tube 19. Clip 20. Input shaft O-ring 21. Oil seal 22. Oil pump housing 23. O-ring 24. Outer gear 25. Inner gear 26. Oil pump cover 27. Oil pump assembly 28. Seal ring 29. Gasket Revision: September 2005 AT-261 2005 Quest OVERHAUL [RE4F04B] SCIA3602E 1. Snap ring 2. Retaining plate 3. 4. Driven plate 5. Dish plate 6. Drive plate Snap ring 7. Spring retainer 8. Return spring 9. Reverse clutch piston 10. Seal ring 11. D-ring 13. Thrust washer 14. Reverse clutch assembly 12. Reverse clutch drum 15. Needle bearing 16. Bearing race 17. Front sun gear 18. Needle bearing 19. High clutch hub 20. Needle bearing 21. Snap ring 22. Retaining plate 23. Drive plate 24. Driven plate 25. Snap ring 26. Cancel force cover 27. Return spring 28. Input clutch piston 29. High clutch drum 30. Seal ring 31. Needle bearing 32. Bearing race 33. High clutch 34. Needle bearing 35. Overrun clutch hub 36. Thrust washer 37. Bearing 38. Forward one-way clutch 39. Bearing Revision: September 2005 AT-262 2005 Quest OVERHAUL [RE4F04B] 40. Forward clutch hub 41. Thrust washer 42. Rear internal gear 43. Needle bearing 44. Rear planetary carrier 45. Rear sun gear 46. Needle bearing 47. Front planetary carrier 48. Spring retainer 49. D-ring 50. D-ring 51. Low & reverse brake piston 52. Retainer 53. Snap ring 54. Low one-way clutch 55. Snap ring 56. Needle bearing 58. Seal ring D-ring A B 57. Forward clutch drum 60. Forward clutch piston AT 59. 61. Seal ring 62. D-ring 63. Overrun clutch piston 64. Return spring 65. Spring retainer 66. Snap ring 67. Dish plate 68. Driven plate 69. Drive plate 70. Retaining plate 71. Snap ring 72. Dish plate 73. Driven plate 74. Drive plate 75. Retaining plate 76. Snap ring 77. Forward clutch and overrun clutch 78. Driven plate 79. Drive plate 80. Dish plate 81. Retaining plate 82. Snap ring 83. Low & reverse brake D E F G H I J K L M Revision: September 2005 AT-263 2005 Quest OVERHAUL [RE4F04B] SCIA3603E 1. Side cover fitting bolt 2. Side cover 3. Adjusting shim 4. Output shaft bearing 5. Output shaft 6. Seal ring 7. Needle bearing 8. A/T fluid level gauge 9. A/T fluid charging pipe 10. O-ring 11. Oil seal 12. Revolution sensor 13. Turbine revolution sensor (power train revolution sensor) 14. Bracket 15. Breather hose 16. Lock nut 17. Anchor end pin 18. Transaxle case Revision: September 2005 AT-264 2005 Quest OVERHAUL [RE4F04B] 19. Bearing retainer 20. Seal ring 21. Radial needle bearing 22. Snap ring 23. Reduction pinion gear 24. Reduction pinion gear bearing inner race 25. Reduction pinion gear bearing outer race 26. Brake band 27. Strut 28. O-ring 29. O-ring 30. Servo release accumulator piston 31. Return spring 32. Control valve assembly 33. Gasket 34. Drain plug gasket 35. Drain plug 36. Magnet 37. Oil pan 38. Oil pan fitting bolt 39. Low & reverse brake tube 40. Oil sleeve 41. Stopper ring 42. O-ring 43. N-D accumulator piston 44. Return spring 45. A/T fluid cooler tube 46. Copper washer 47. Parking rod 48. Retaining pin A B 49. Oil seal 50. Detente spring 51. Manual shaft 52. Retaining pin 53. Manual plate 54. Parking rod plate AT D E 55. O/D servo piston 56. O/D servo piston retainer 57. O-ring 58. D-ring 59. Servo piston retainer 60. O-ring 61. E-ring 62. Spring retainer 63. O/D servo return spring 64. D-ring 65. Band servo piston 66. Band servo thrust washer 67. Band servo piston stem 68. 2nd servo return spring 69. PNP switch 70. Parking pawl 71. Parking shaft 72. Return spring 73. Paring pawl spacer 74. Parking actuator sport 75. Idler gear bearing outer race 76. Adjusting shim 77. Idler gear bearing inner race 78. Idler gear F G H 79. Lock nut I J K L M Revision: September 2005 AT-265 2005 Quest OVERHAUL [RE4F04B] Oil Channel UCS000RJ SCIA3278E Revision: September 2005 AT-266 2005 Quest OVERHAUL [RE4F04B] Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings UCS000RK A B AT D E F G H I J K L M SCIA3277E Revision: September 2005 AT-267 2005 Quest DISASSEMBLY [RE4F04B] DISASSEMBLY Disassembly 1. 2. PFP:31020 UCS000RL Drain ATF through drain plug. Remove torque converter. SAT008D 3. a. b. c. Check torque converter one-way clutch using check tool as shown at left. Insert check tool into the groove of bearing support built into one-way clutch outer race. When fixing bearing support with check tool, rotate one- way clutch spline using screwdriver. Check that inner race rotates clockwise only. If not, replace torque converter assembly. SAT009D 4. 5. Remove A/T fluid level gauge. Remove A/T fluid charging pipe and fluid cooler tube. SCIA3606E Revision: September 2005 AT-268 2005 Quest DISASSEMBLY [RE4F04B] 6. 7. Set manual shaft to position P. Remove park/neutral position (PNP) switch. A B AT BCIA0014E D 8. 9. Remove oil pan using power tools, and oil pan gasket. Check foreign materials in oil pan to help determine causes of malfunction. If the fluid is very dark, smells burned, or contains foreign particles, the frictional material (clutches, band) may need replacement. A tacky film that will not wipe clean indicates varnish build up. Varnish can cause valves, servo, and clutches to stick and can inhibit pump pressure. ● If frictional material is detected, replace radiator after repair of A/T. Refer to CO-10, "RADIATOR" . E F G SCIA3476E 10. Remove control valve assembly according to the following procedures. a. Remove control valve assembly mounting bolts I , X and ● . H I J K L M SAT004F b. Remove stopper ring from terminal body. ● Do not expand stopper ring excessively. SCIA3607E Revision: September 2005 AT-269 2005 Quest DISASSEMBLY [RE4F04B] c. Push terminal body into transaxle case and draw out terminal cord assembly. SCIA0801E 11. Remove manual valve from control valve assembly. SAT005F 12. Remove return spring from servo release accumulator piston. SCIA3477E 13. Remove servo release accumulator piston with compressed air. CAUTION: ● Strong flow of air will push the accumulator piston out along with a splash of oil. Cover the area with paper towels and blow air little by little to avoid this. ● Wrap the removed accumulator piston in a paper towel. 14. Remove O-rings from servo release accumulator piston. SAT019DA 15. Remove N-D accumulator piston and return spring with compressed air. CAUTION: ● Strong flow of air will push the accumulator piston out along with a splash of oil. Cover the area with paper towels and blow air little by little to avoid this. ● Wrap the removed accumulator piston in a paper towel. 16. Remove O-rings from N-D accumulator piston. SAT020D Revision: September 2005 AT-270 2005 Quest DISASSEMBLY [RE4F04B] 17. Check accumulator pistons and contact surface of transaxle case for damage. 18. Check accumulator return springs for damage and free length. A B AT SAT023DA D 19. Remove lip seals. E F G SCIA3850E 20. Remove low & reverse brake tube and oil sleeve. H I J SCIA3851E 21. Remove converter housing according to the following procedures. a. Remove converter housing mounting bolts using power tools. b. Remove converter housing by tapping it lightly. K L M SAT008F c. Remove O-ring from differential oil port. SCIA3852E Revision: September 2005 AT-271 2005 Quest DISASSEMBLY [RE4F04B] 22. Remove final drive assembly from transaxle case. SAT228F 23. Remove differential side bearing outer race and side bearing adjusting shim from transaxle case. SCIA5378E 24. Remove differential side bearing adjusting shim from transaxle case. SCIA3628E 25. Remove differential side bearing outer race from converter housing. SCIA5379E 26. Remove oil seal with screwdriver from converter housing. ● Be careful not to damage case. SAT032D Revision: September 2005 AT-272 2005 Quest DISASSEMBLY [RE4F04B] 27. Remove differential lubricant tube from converter housing. A B AT SCIA3284E D 28. Remove oil pump according to the following procedures. a. Remove O-ring from input shaft. E F G SAT225F b. Remove oil pump assembly and gasket from transaxle case. H I J SCIA3282E c. Remove thrust washer and bearing race from oil pump assembly. K L M SAT013F 29. Remove brake band according to the following procedures. a. Loosen lock nut, then back off anchor end pin. SAT014FA Revision: September 2005 AT-273 2005 Quest DISASSEMBLY [RE4F04B] b. Remove brake band and strut from transaxle case. SAT196F ● To prevent brake linings from cracking or peeling, do not stretch the flexible band unnecessarily. When removing the brake band, always secure it with a clip as shown in the figure at left. Leave the clip in position after removing the brake band. SAT039D c. Check brake band facing for damage, cracks, wear or burns. SAT040D 30. Remove input shaft assembly (high clutch assembly) and reverse clutch according to the following procedures. a. Remove input shaft assembly (high clutch assembly) with reverse clutch. SAT549F b. Remove input shaft assembly (high clutch assembly) from reverse clutch. SAT566F Revision: September 2005 AT-274 2005 Quest DISASSEMBLY [RE4F04B] c. Remove needle bearings from high clutch drum and check for damage or wear. A B AT SAT567F d. D Remove high clutch hub and front sun gear from transaxle case. E F G SAT568F e. f. Remove front sun gear and needle bearing from high clutch hub and check for damage or wear. Remove bearing race from front sun gear and check for damage or wear. H I J SAT019F 31. Remove needle bearing from transaxle case and check for damage or wear. K L M SAT020F 32. Apply compressed air and check to see that low & reverse brake operates. SCIA3632E Revision: September 2005 AT-275 2005 Quest DISASSEMBLY [RE4F04B] 33. Remove low one-way clutch and front planetary carrier assembly according to the following procedures. a. Remove snap ring with flat-bladed screwdriver. ● Do not expand snap ring excessively. SCIA3633E b. Remove low one-way clutch with a hook made of wire. AAT889 c. Remove snap ring with flat-bladed screwdriver. ● Do not expand snap ring excessively. SCIA3634E d. Remove front planetary carrier with low & reverse brake piston and retainer. SCIA3635E Revision: September 2005 AT-276 2005 Quest DISASSEMBLY [RE4F04B] e. Remove low & reverse brake spring retainer. ● Do not remove return springs from spring retainer. A B AT SAT148F f. D Check that low one-way clutch rotates in the direction of the clockwise arrow and locks in the opposite direction. E F G SAT048D g. h. Remove needle bearing, low & reverse brake piston and retainer from front planetary carrier. Check front planetary carrier, low one-way clutch and needle bearing for damage or wear. H I J SAT024F i. Check clearance between planetary gears and planetary carrier with feeler gauge. Standard clearance Allowable limit L : 0.20 - 0.70 mm (0.0079 - 0.0276 in) : 0.80 mm (0.0315 in) M Replace front planetary carrier if the clearance exceeds allowable limit. SAT025F 34. Remove rear planetary carrier assembly and rear sun gear according to the following procedures. a. Remove rear planetary carrier assembly from transaxle case. SAT026F Revision: September 2005 AT-277 K 2005 Quest DISASSEMBLY [RE4F04B] b. Remove rear sun gear from rear planetary carrier. SAT027F c. d. Remove needle bearings from rear planetary carrier assembly. Check rear planetary carrier, rear sun gear and needle bearings for damage or wear. SAT028F e. Check clearance between pinion washer and rear planetary carrier with feeler gauge. Standard clearance Allowable limit : 0.20 - 0.70 mm (0.0079 - 0.0276 in) : 0.80 mm (0.0315 in) Replace rear planetary carrier if the clearance exceeds allowable limit. SAT054D 35. Remove rear internal gear and forward clutch hub from transaxle case. SAT029F 36. Remove overrun clutch hub from transaxle case. SAT030F Revision: September 2005 AT-278 2005 Quest DISASSEMBLY [RE4F04B] 37. Remove needle bearing from overrun clutch hub and check for damage or wear. A B AT SCIA3285E D 38. Remove forward clutch assembly from transaxle case. E F G SAT032F 39. Remove needle bearing from transaxle case. H I J SAT033F 40. Remove output shaft assembly according to the following procedures. a. Remove side cover bolts. ● Do not mix bolts A and B. ● Always replace bolts A as they are self-sealing bolts. L M AAT850 b. Remove side cover by lightly tapping it with a soft hammer. ● Be careful not to drop output shaft assembly. It might come out when removing side cover. SAT434D Revision: September 2005 AT-279 K 2005 Quest DISASSEMBLY [RE4F04B] c. Remove adjusting shim. SAT440D d. Remove output shaft assembly. SAT035F ● If output shaft assembly came off with side cover, tap cover with a soft hammer to separate. SAT435D e. Remove needle bearing. SAT036F 41. Disassemble reduction pinion gear according to the following procedures. a. Set manual shaft to position P to fix idler gear. b. Unlock idler gear lock nut using a pin punch. SAT037F Revision: September 2005 AT-280 2005 Quest DISASSEMBLY [RE4F04B] c. Remove idler gear lock nut. ● Do not reuse idler gear lock nut. A B AT SAT061D d. D Remove idler gear with puller. E F G SCIA5380E e. f. Remove reduction pinion gear. Remove adjusting shim from reduction pinion gear. H I J SAT916D 42. Remove return spring from parking shaft with screwdriver. 43. Draw out parking shaft and remove parking pawl from transaxle case. 44. Check parking pawl and shaft for damage or wear. K L M SAT039F 45. Remove parking actuator support from transaxle case. 46. Check parking actuator support for damage or wear. SAT066D Revision: September 2005 AT-281 2005 Quest DISASSEMBLY [RE4F04B] 47. Remove side oil seal with screwdriver from transaxle case. CAUTION: Be careful not to scratch transaxle case. SAT040F Revision: September 2005 AT-282 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] REPAIR FOR COMPONENT PARTS Manual Shaft PFP:00000 A UCS000RM COMPONENTS B AT D E F G SCIA3286E 1. Oil seal 2. Parking rod 3. Retaining pin 4. Parking rod plate 5. Retaining pin 6. Manual plate 7. Manual shaft 8. Retaining pin 9. Detente spring H REMOVAL 1. I Remove detent spring from transaxle case. J K L SAT042F 2. Drive out manual plate retaining pin. M SCIA5381E Revision: September 2005 AT-283 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 3. 4. 5. Drive and pull out parking rod plate retaining pin. Remove parking rod plate from manual shaft. Draw out parking rod from transaxle case. SCIA5382E 6. 7. Pull out manual shaft retaining pin. Remove manual shaft and manual plate from transaxle case. SAT049F 8. Remove manual shaft oil seal. CAUTION: Be careful not to scratch transaxle case. SAT080D INSPECTION ● Check component parts for wear or damage. Replace if necessary. INSTALLATION 1. Install manual shaft oil seal. CAUTION: ● Do not reuse oil seal. ● Apply ATF to outer surface of oil seal. SAT081D Revision: September 2005 AT-284 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 2. Install manual shaft and manual plate. A B AT SCIA3627E D 3. 4. Align groove of manual shaft and hole of transaxle case. Install manual shaft retaining pin up to bottom of hole. E F G SCIA5383E 5. 6. Install parking rod to parking rod plate. Set parking rod assembly onto manual shaft and drive retaining pin. CAUTION: ● Do not reuse retaining pin. ● Both ends of pin should protrude. H I J SCIA5384E 7. Drive manual plate retaining pin. CAUTION: ● Do not reuse retaining pin. ● Both ends of pin should protrude. K L M SCIA5385E 8. Install detent spring. Tighten detent spring bolts to the specified torque. Refer to AT-283, "COMPONENTS" . SAT042F Revision: September 2005 AT-285 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Oil Pump UCS000RN COMPONENTS SCIA3341E 1. Oil seal 2. Oil pump housing 3. O-ring 4. Outer gear 5. Inner gear 6. Oil pump cover 7. Seal ring DISASSEMBLY 1. Remove seal rings. SAT699H 2. Loosen bolts in a crisscross pattern and remove oil pump cover. SAT051F Revision: September 2005 AT-286 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 3. Remove inner and outer gear from oil pump housing. A B AT SAT092D D 4. Remove O-ring from oil pump housing. E F G SAT093D 5. Remove oil pump housing oil seal. H I J SAT094D K INSPECTION Oil Pump Housing, Oil Pump Cover, Inner Gear and Outer Gear ● L Check for wear or damage. M Revision: September 2005 AT-287 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Side Clearances ● Measure side clearance of inner and outer gears in at least four places around each outside edge. Maximum measured values should be within specified positions. Standard clearance ● : 0.030 - 0.050 mm (0.0012 - 0.0020 in) If clearance is less than standard, select inner and outer gear as a set so that clearance is within specifications. Inner and outer gear: Refer to AT-364, "SERVICE DATA AND SPECIFICATIONS (SDS)" . ● If clearance is more than standard, replace whole oil pump assembly except oil pump cover. SAT095D ● Measure clearance between outer gear and oil pump housing. Standard clearance Allowable limit ● : 0.111 - 0.181 mm (0.0044 - 0.0071 in) : 0.181 mm (0.0071 in) If not within allowable limit, replace whole oil pump assembly except oil pump cover. SAT096D Seal Ring Clearance ● Measure clearance between seal ring and ring groove. Standard clearance Allowable limit ● : 0.1 - 0.25 mm (0.0039 - 0.0098 in) : 0.25 mm (0.0098 in) If not within allowable limit, replace oil pump cover assembly. SAT097D Revision: September 2005 AT-288 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] ASSEMBLY 1. A Install oil seal on oil pump housing. B AT SCIA5386E 2. Install O-ring on oil pump housing. CAUTION: ● Do not reuse O-ring. ● Apply ATF to O-ring. D E F G SCIA2841E 3. H Install inner and outer gears on oil pump housing. CAUTION: Be careful of direction of inner gear. I J K SAT092D 4. a. b. Install oil pump cover on oil pump housing. Wrap masking tape around splines of oil pump cover assembly to protect seal. Position oil pump cover assembly on oil pump housing assembly, then remove masking tape. Tighten bolts in a crisscross pattern. Tighten oil pump cover bolts to the specified torque. Refer to AT-286, "COMPONENTS" . L M SAT051F Revision: September 2005 AT-289 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 5. Install new seal rings carefully after packing ring groove with petroleum jelly. CAUTION: ● Do not spread gap of seal ring excessively while installing. The ring may be deformed. ● Do not reuse seal rings. ● Apply petroleum jelly to seal rings. SCIA3638E Control Valve Assembly UCS000RO COMPONENTS SCIA3610E 1. Oil strainer 2. Control valve lower body 3. 4. Check ball 5. Solenoid valve assembly 6. Oil cooler relief valve spring Terminal body 7. Stopper ring 8. O-rings 9. Separating plate 10. Support plate 11. Steel ball 13. Pilot filter 14. Separating plate 12. Control valve inter body 15. Control valve upper body DISASSEMBLY Disassemble upper, inter and lower bodies. Revision: September 2005 AT-290 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Bolt length, number and location: Bolt symbol Bolt length “ ” a b c d e f g 13.5 (0.531) 58.0 (2.283) 40.0 (1.575) 66.0 (2.598) 33.0 (1.299) 78.0 (3.071) 18.0 (0.709) 6 3 6 11 2 2 1 A mm (in) Number of bolts B AT f: Reamer bolt and nut. D E F G H SAT704J 1. I Remove bolts a , d , reamer bolt f and nut and remove oil strainer from control valve assembly. J K L SCIA3484E 2. Remove solenoid valve assembly and line pressure solenoid valve from control valve assembly. M SCIA3639E Revision: September 2005 AT-291 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 3. Remove O-rings from solenoid valves and terminal body. SCIA0804E 4. Place upper body facedown, and remove bolts b , c , f and nut . CAUTION: Remove bolts with upper body facing down, because upper body and inter body may come off and steel ball may fall and be lost. SAT064FA 5. Remove inter body from lower body. SAT432D 6. 7. Turn over lower body. Remove bolts e , separating plate and support plate from lower body. SCIA3289E 8. Remove check balls and oil cooler relief valve springs from lower body. CAUTION: Be careful not to lose check balls and oil cooler relief valve springs. SAT110DA Revision: September 2005 AT-292 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 9. Remove inter body from upper body. A B AT SAT065FA 10. Check to see that steel balls are properly positioned in inter body and then remove them. CAUTION: Be careful not to lose steel balls. 11. Remove pilot filter from upper body. D E F G SAT705J H 12. Check to see that steel balls are properly positioned in upper body and then remove them. CAUTION: Be careful not to lose steel balls. I J SAT771J INSPECTION Lower and Upper Bodies L CAUTION: Be careful not to lose these parts. ● Check to see that retainer plates are properly positioned in lower body. M SCIA3290E Revision: September 2005 K AT-293 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] ● Check to see that retainer plates are properly positioned in upper body. SAT551G Oil Strainer ● Check wire netting of oil strainer for damage. SCIA3291E Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid Valve and Overrun Clutch Solenoid Valve ● ● ● ● ● ● Measure resistance. For shift solenoid valve A, refer to AT-171, "Diagnostic Procedure" . For shift solenoid valve B, refer to AT-176, "Diagnostic Procedure" . For line pressure solenoid valve, refer to AT-165, "Diagnostic Procedure" . For torque converter clutch solenoid valve, refer to AT-152, "Diagnostic Procedure" . For overrun clutch solenoid valve, refer to AT-187, "Diagnostic Procedure" . SCIA3485E Oil Cooler Relief Valve Spring ● ● Check springs for damage or deformation. Measure free length and outer diameter. Inspection standard : Refer to AT-365, "Control Valves" . SAT138D Revision: September 2005 AT-294 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] ASSEMBLY 1. a. A Install upper, inter and lower body. Place oil circuit of upper body face up. Install steel balls in their proper positions. B AT SAT771J b. Install reamer bolts f from bottom of upper body. Using reamer bolts as guides, install separating plate as a set. CAUTION: Do not reuse separating plate. D E F G SCIA3856E c. H Install pilot filter. I J K SAT074F d. Place lower body as shown in figure (side of inter body face up). Install steel balls in their proper positions. L M SAT705J Revision: September 2005 AT-295 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] e. Install inter body on upper body using reamer bolts f as guides. CAUTION: Be careful not to dislocate or drop steel balls. SAT076FA f. Install check balls and oil cooler relief valve springs in their proper positions in lower body. SAT110DA g. h. Install bolts e from bottom of lower body. Using bolts e as guides, install separating plate as a set. CAUTION: Do not reuse separating plate. Temporarily install support plates on lower body. SCIA3857E i. Install lower body on inter body using reamer bolts f as guides and tighten reamer bolts f slightly. SAT126DA 2. Install O-rings to solenoid valves and terminal body. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. SCIA3693E Revision: September 2005 AT-296 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 3. Install and tighten bolts. A Bolt length, number and location: Bolt symbol Bolt length “ ” a b c d e f g 13.5 (0.531) 58.0 (2.283) 40.0 (1.575) 66.0 (2.598) 33.0 (1.299) 78.0 (3.071) 18.0 (0.709) 6 3 6 11 2 2 1 B mm (in) AT Number of bolts D E F G H I SAT704J a. Install and tighten bolts b to specified torque. J Specified torque : Refer to AT-290, "COMPONENTS" . K L SAT081FA b. Install solenoid valve assembly and line pressure solenoid valve to lower body. SCIA3486E Revision: September 2005 AT-297 2005 Quest M REPAIR FOR COMPONENT PARTS [RE4F04B] c. Set oil strainer, then tighten bolts a , d , f and nuts to specified torque. Specified torque : Refer to AT-290, "COMPONENTS" . SCIA3484E d. Tighten bolts e to specified torque. Specified torque : Refer to AT-290, "COMPONENTS" . SCIA3487E Revision: September 2005 AT-298 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Control Valve Upper Body UCS000RP A COMPONENTS Apply ATF to all components before installation. B AT D E F G H I J SAT772J 1. Control valve upper body 2. Cooler check valve 3. Return spring 4. Plug 5. Retainer plate 6. 1-2 accumulator valve 7. Return spring 8. Plug 9. Retainer plate L 10. Torque converter clutch control valve 11. Return spring 12. Torque converter clutch control plug 13. Torque converter clutch control sleeve 14. Retainer plate 15. Torque converter relief valve 16. Return spring 17. Retainer plate 18. Return spring 19. Overrun clutch reducing valve 20. Plug 21. Retainer plate 22. Retainer plate 23. Return spring 24. Pilot valve 25. Retainer plate 26. Plug 27. 1-2 accumulator piston 28. Return spring 29. 1-2 accumulator retainer plate 30. Retainer plate 31. Plug 32. 1st reducing valve 33. Return spring 34. Retainer plate 35. Return spring 36. 3-2 timing valve Revision: September 2005 AT-299 K 2005 Quest M REPAIR FOR COMPONENT PARTS [RE4F04B] DISASSEMBLY 1. Remove valves at retainer plates. CAUTION: Do not use a magnetic pick-up tool. SCIA3294E a. Use a screwdriver to remove retainer plates. SAT553G b. Remove retainer plates while holding spring, plugs or sleeves. ● Remove plugs slowly to prevent internal parts from jumping out. SAT554G c. Place mating surface of valve body face down, and remove internal parts. ● If a valve is hard to remove, place valve body face down and lightly tap it with a soft hammer. ● Be careful not to drop or damage valves and sleeves. SAT137D Revision: September 2005 AT-300 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] INSPECTION Valve Spring ● Measure free length and outer diameter of each valve spring. Also check for damage or deformation. Inspection standard ● A B : Refer to AT-365, "Control Valves" . Replace valve springs if deformed or fatigued. AT D SAT138D Control Valves ● E Check sliding surfaces of valves, sleeves and plugs. ASSEMBLY ● F Lay control valve body down when installing valves. Do not stand the control valve body upright. G H SAT139D 1. Lubricate the control valve body and all valves with ATF. Install control valves by sliding them carefully into their bores. CAUTION: ● Install each control valve one by one. ● Install control valves after checking, because some of them are similar. ● Be careful not to scratch or damage valve body. J K L SAT140DA ● Wrap a small screwdriver with vinyl tape and use it to insert the valves into their proper positions. SAT141D Revision: September 2005 AT-301 I 2005 Quest M REPAIR FOR COMPONENT PARTS [RE4F04B] 1-2 Accumulator Valve Install 1-2 accumulator valve. Align 1-2 accumulator retainer plate from opposite side of control valve body. Install return spring, 1-2 accumulator piston and plug. ● ● SAT142D 1. Install retainer plates. ● While pushing plug or return spring, install retainer plate. SAT143D Retainer Plate (Upper Body) Unit: mm (in) No. ● Name of control valve 22 Pilot valve 30 1st reducing valve 34 3-2 timing valve 17 Torque converter relief valve 9 1-2 accumulator valve 25 1-2 accumulator piston 21 Overrun clutch reducing valve 5 Cooler check valve 14 Torque converter clutch control valve Width A Length B 21.5 (0.846) 6.0 (0.236) 40.5 (1.594) SAT086F 24.0 (0.945) 28.0 (1.102) Install proper retainer plates. Refer to AT-299, "COMPONENTS" . Revision: September 2005 AT-302 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Control Valve Lower Body UCS000RQ A COMPONENTS Apply ATF to all components before installation. B AT D E F G H I J SAT773J 1. Control valve lower body 2. Retainer plate 3. Return spring 4. Piston 5. Parallel pin 6. Sleeve 7. Return spring 8. Pressure modifier valve 9. Retainer plate 10. Plug 11. Shift valve B L 12. Return spring 13. Manual valve 14. Pressure regulator valve 15. Return spring 16. Spring seat 17. Plug 18. Sleeve 19. Retainer plate 20. Return spring 21. Overrun clutch control valve 22. Plug 23. Retainer plate 24. Return spring 25. Accumulator control valve 26. Plug 27. Retainer plate 28. Shift valve A 29. Return spring 30. Retainer plate 31. Shuttle valve 32. Return spring 33. Plug 34. Plug 35. Retainer plate Revision: September 2005 AT-303 K M 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] DISASSEMBLY Remove valves at retainer plate. For removal procedures, refer to AT-303, "COMPONENTS" . ● SCIA3290E INSPECTION Valve Springs Check each valve spring for damage or deformation. Also measure free length and outer diameter. ● Inspection standard : Refer to AT-365, "Control Valves" . Replace valve springs if deformed or fatigued. ● SAT138D Control Valves Check sliding surfaces of control valves, sleeves and plugs for damage. ● ASSEMBLY Install control valves. For installation procedures, refer to AT-303, "COMPONENTS" . ● SCIA3290E Retainer Plate (Lower Body) Unit: mm (in) No. ● Name of control valve and plug 19 Pressure regulator valve 27 Accumulator control valve 30 Shift valve A 23 Overrun clutch control valve 2 Pressure modifier valve 35 Shuttle valve 9 Shift valve B Width A Length B Type 6.0 (0.236) 28.0 (1.102) I — — II SAT089F Install proper retainer plates. Refer to AT-303, "COMPONENTS" . Revision: September 2005 AT-304 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Reverse Clutch UCS000RR A COMPONENTS B AT D E F SCIA3315E 1. Reverse clutch drum 4. Reverse clutch piston 5. Return spring 6. Spring retainer 7. Snap ring 8. Dish plate 9. Driven plate 10. Retaining plate 2. Seal ring 3. 11. Snap ring H 12. Drive plate DISASSEMBLY 1. a. b. c. G D-ring I Check operation of reverse clutch Install seal ring onto drum support of oil pump cover and install reverse clutch assembly. Apply compressed air to oil hole. Check to see that retaining plate moves to snap ring. If retaining plate does not contact snap ring: ● D-ring might be damaged. ● Oil seal might be damaged. ● Fluid might be leaking past piston check ball. J K L SCIA3316E 2. 3. Remove snap ring. CAUTION: Do not expand snap ring excessively. Remove drive plates, driven plates, retaining plate, and dish plates. M SCIA3317E Revision: September 2005 AT-305 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 4. 5. Set Tool on spring retainer and remove snap ring from reverse clutch drum while compressing return springs. CAUTION: ● Set Tool directly over springs. ● Do not expand snap ring excessively. Remove spring retainer and return springs. SCIA5387E 6. 7. Remove piston from reverse clutch drum by turning it. Remove D-ring and oil seal from piston. SCIA3319E INSPECTION Reverse Clutch Snap Ring, Spring Retainer and Return Springs ● Check for deformation, fatigue or damage. If necessary, replace. Reverse Clutch Drive Plates ● ● Check facing for burns, cracks or damage. Measure thickness of facing. Thickness of drive plate: Standard : 1.6 mm (0.063 in) Wear limit : 1.4 mm (0.055 in) ● If not within wear limit, replace. SAT162D Reverse Clutch Dish Plates ● ● Check for deformation or damage. Measure thickness of dish plate. Thickness of dish plate ● : 3.18 mm (0.1252 in) If deformed or fatigued, replace. SAT163D Reverse Clutch Piston ● ● ● Make sure that check balls are not fixed. Apply compressed air to check ball oil hole opposite the return spring. Make sure there is no air leakage. Apply compressed air to oil hole on return spring side to make sure that air leaks past ball. Revision: September 2005 AT-306 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] ASSEMBLY 1. A Install D-ring and oil seal on piston. CAUTION: ● Take care with the direction of oil seal. ● Apply ATF to both parts. B AT SCIA3320E 2. Install piston assembly by turning it slowly. CAUTION: Apply ATF to inner surface of drum. D E F G SCIA3319E 3. H Install return springs and spring retainer on piston. CAUTION: Do not expand snap ring excessively. I J K SCIA5387E 4. 5. 6. Set Tool on spring retainer and install snap ring while compressing return springs. CAUTION: Set Tool directly over return springs. Install drive plates, driven plates, retaining plate and dish plates. CAUTION: Take care with order of plates. Install snap ring. CAUTION: Do not expand snap ring excessively. L M SCIA3317E Revision: September 2005 AT-307 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 7. Measure clearance between retaining plate and snap ring. If not within allowable limit, select proper retaining plate. Specified clearance Standard Allowable limit Retaining plate : 0.5 - 0.8 mm (0.020 - 0.031 in) : 1.2 mm (0.047 in) : Refer to AT-366, "REVERSE CLUTCH" . SCIA3321E 8. Check operation of reverse clutch. SCIA3316E High Clutch UCS000RS COMPONENTS SCIA3880E 1. Seal ring 2. Driven plate 3. Retaining plate 4. Snap ring 5. Drive plate 6. Snap ring 7. Cancel force cover 8. Return spring 9. Input clutch piston 10. Input shaft assembly (High clutch drum) Revision: September 2005 AT-308 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] DISASSEMBLY 1. a. b. c. 2. Check operation of high clutch. Apply compressed air to oil hole of input shaft with nylon cloth. CAUTION: Stop up hole on opposite side of input shaft with nylon cloth. Check to see that retaining plate moves to snap ring. If retaining plate does not contact snap ring: ● D-ring might be damaged. ● Oil seal might be damaged. ● Fluid might be leaking past piston check ball. A B AT SAT176D Remove seal rings from input shaft. CAUTION: Always replace when removed. D E F G SAT177D H 3. 4. Remove snap ring. CAUTION: Do not expand snap ring excessively. Remove drive plates, driven plates and retaining plate. I J K SAT095F 5. 6. Set Tool on cancel force cover and remove snap ring from high clutch drum while compressing return springs. CAUTION: ● Set Tool directly over springs. ● Do not expand snap ring excessively. Remove spring retainer and return springs. L M SCIA5388E Revision: September 2005 AT-309 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 7. Remove input clutch piston from high clutch drum by turning it. SAT111F INSPECTION High Clutch Snap Ring, Spring Retainer and Return Springs ● ● Check for deformation, fatigue or damage. If necessary, replace. When replacing spring retainer and return springs, replace them as a set. High Clutch Drive Plates ● ● Check facing for burns, cracks or damage. Measure thickness of facing. Thickness of drive plate: Standard : 1.5 mm (0.059 in) Wear limit : 1.3 mm (0.051 in) ● If not within wear limit, replace. SAT162D Seal Ring Clearance ● ● Install new seal rings onto input shaft. Measure clearance between seal ring and ring groove. Standard clearance Allowable limit ● : 0.08 - 0.23 mm (0.0031 - 0.0091 in) : 0.23 mm (0.0091 in) If not within allowable limit, replace input shaft assembly. SAT187D ASSEMBLY 1. Install input clutch piston assembly by turning it slowly. CAUTION: Apply ATF to inner surface of drum. SAT111F 2. Install return springs and cancel force cover on input clutch piston. Revision: September 2005 AT-310 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 3. Set Tool on cancel force cover and install snap ring while slowly compressing return springs. CAUTION: ● Set Tool directly over return springs. ● Do not expand snap ring excessively. A B AT SCIA5388E D ● Do not align snap ring gap with spring retainer stopper. E F G SAT113F 4. 5. Install drive plates, driven plates and retaining plate. CAUTION: Take care with the order and direction of plates. Install snap ring. CAUTION: Do not expand snap ring excessively. H I J SAT095F 6. Measure clearance between retaining plate and snap ring. If not within allowable limit, select proper retaining plate. L Specified clearance Standard : 1.8 - 2.2 mm (0.071 - 0.087 in) Allowable limit : 2.8 mm (0.110 in) Retaining plate : Refer to AT-366, "HIGH CLUTCH" . M SAT116F 7. K Check operation of high clutch. SAT196D Revision: September 2005 AT-311 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 8. Install seal rings to input shaft. CAUTION: ● Apply petroleum jelly to seal rings. ● Always replace when removed. SAT197D ● Roll paper around seal rings to prevent seal rings from spreading. SAT198D Revision: September 2005 AT-312 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Forward and Overrun Clutches UCS000RT A COMPONENTS B AT D E F G H I J K L SCIA3611E 1. Dish plate 2. Driven plate 3. Drive plate 4. Retaining plate 5. Snap ring 6. Overrun clutch 7. Dish plate 8. Driven plate 9. Drive plate 10. Retaining plate 11. Snap ring 12. Forward clutch 13. Snap ring 14. Spring retainer 15. Return spring 16. Overrun clutch piston 17. D-ring 18. Seal ring 19. Forward clutch piston 20. D-ring 21. Seal ring M 22. Forward clutch drum Revision: September 2005 AT-313 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] DISASSEMBLY 1. a. b. c. d. Check operation of forward clutch and overrun clutch. Install bearing retainer on forward clutch drum. Apply compressed air to oil hole of forward clutch drum. Check to see that retaining plate moves to snap ring. If retaining plate does not contact snap ring: ● D-ring might be damaged. ● Oil seal might be damaged. ● Fluid might be leaking past piston check ball. SAT123F 2. 3. Remove snap ring for forward clutch. CAUTION: Do not expand snap ring excessively. Remove drive plates, driven plates, retaining plate and dish plate for forward clutch. SAT203D 4. 5. Remove snap ring for overrun clutch. CAUTION: Do not expand snap ring excessively. Remove drive plates, driven plates, retaining plate and dish plate for overrun clutch. SAT204D 6. 7. Set Tool on spring retainer and remove snap ring from forward clutch drum while compressing return springs. CAUTION: ● Set Tool directly over return springs. ● Do not expand snap ring excessively. Remove spring retainer and return springs. CAUTION: Do not remove return springs from spring retainer. SCIA5389E Revision: September 2005 AT-314 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 8. Remove forward clutch piston with overrun clutch piston from forward clutch drum by turning it. A B AT SAT125F D 9. Remove overrun clutch piston from forward clutch piston by turning it. E F G SAT126F 10. Remove D-rings and seal rings from forward clutch piston and overrun clutch piston. H I J SCIA3859E K INSPECTION Snap Rings, Spring Retainer and Return Springs ● ● ● L Check for deformation, fatigue or damage. Replace if necessary. When replacing spring retainer and return springs, replace them as a set. M Forward Clutch and Overrun Clutch Drive Plates ● ● Check facing for burns, cracks or damage. Measure thickness of facing. Thickness of drive plate: Forward clutch Standard : 1.6 mm (0.063 in) Wear limit : 1.4 mm (0.055 in) Overrun clutch Standard : 1.6 mm (0.063 in) Wear limit : 1.4 mm (0.055 in) ● SAT162D If not within wear limit, replace. Revision: September 2005 AT-315 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Forward Clutch and Overrun Clutch Dish Plates ● ● Check for deformation or damage. Measure thickness of dish plate. Thickness of dish plate Forward clutch Overrun clutch ● : 2.7 mm (0.106 in) : 2.7 mm (0.106 in) If deformed or fatigued, replace. SAT163D Forward Clutch Drum ● ● ● Make sure that check balls are not fixed. Apply compressed air to check ball oil hole from outside of forward clutch drum. Make sure air leaks past ball. Apply compressed air to oil hole from inside of forward clutch drum. Make sure there is no air leakage. SAT213D Overrun Clutch Piston ● ● ● Make sure that check balls are not fixed. Apply compressed air to check ball oil hole opposite the return spring. Make sure there is no air leakage. Apply compressed air to oil hole on return spring side. Make sure that air leaks past ball. SAT212D ASSEMBLY 1. Install D-rings and seal rings on forward clutch piston and overrun clutch piston. CAUTION: ● Do not reuse D-ring and seal ring. ● Take care with direction of seal ring. ● Apply ATF to both parts. SCIA3859E Revision: September 2005 AT-316 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 2. Install overrun clutch piston assembly on forward clutch piston by turning it slowly. CAUTION: Apply ATF to inner surface of forward clutch piston. A B AT SAT126F D 3. Install forward clutch piston assembly on forward clutch drum by turning it slowly. CAUTION: Apply ATF to inner surface of drum. E F G SAT125F 4. Install return spring on overrun clutch piston. H I J SAT131F ● Align the mark on spring retainer with check ball in overrun clutch piston. K L M SAT133F 5. Set Tool on spring retainer and install snap ring while compressing return springs. CAUTION: ● Set Tool directly over return springs. ● Do not expand snap ring excessively. SCIA5389E Revision: September 2005 AT-317 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] ● Do not align snap ring gap with spring retainer stopper. SAT134F 6. 7. Install drive plates, driven plates, retaining plate and dish plate for overrun clutch. CAUTION: Take care with order of plates. Install snap ring for overrun clutch. CAUTION: Do not expand snap ring excessively. SAT204D 8. Measure clearance between overrun clutch retaining plate and snap ring. If not within allowable limit, select proper retaining plate. Specified clearance Standard Allowable limit Overrun clutch retaining plate : 0.7 - 1.1 mm (0.028 - 0.043 in) : 1.7 mm (0.067 in) Refer to AT-367, "OVERRUN CLUTCH" . SAT135F 9. Install drive plates, driven plates, retaining plate and dish plate for forward clutch. CAUTION: Take care with order of plates. 10. Install snap ring for forward clutch. CAUTION: Do not expand snap ring excessively. SAT203D 11. Measure clearance between forward clutch retaining plate and snap ring. If not within allowable limit, select proper retaining plate. Specified clearance Standard Allowable limit Forward clutch retaining plate : 0.45 - 0.85 mm (0.0177 - 0.0335 in) : 1.85 mm (0.0728 in) : Refer to AT-367, "FORWARD CLUTCH" . SAT228D Revision: September 2005 AT-318 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 12. Check operation of forward clutch. 13. Check operation of overrun clutch. A B AT SAT123F D Low & Reverse Brake UCS000RU COMPONENTS E F G H I J K L SCIA3343E 1. Driven plate 2. Dish plate 3. Snap ring 4. Spring retainer 5. D-ring 6. D-ring 7. Low & reverse brake piston 8. Retainer 9. Snap ring 10. Retaining plate 11. Drive plate DISASSEMBLY 1. a. b. c. Check operation of low & reverse brake. Apply compressed air to oil hole of transaxle case. Check to see that retaining plate moves to snap ring. If retaining plate does not contact snap ring: CAUTION: ● D-ring might be damaged. ● Fluid might be leaking past piston check ball. ● Do not expand snap ring excessively. SAT147F Revision: September 2005 AT-319 2005 Quest M REPAIR FOR COMPONENT PARTS [RE4F04B] 2. In order to remove piston, apply compressed air to oil hole of retainer while holding piston. CAUTION: Apply air gradually and allow piston to come out evenly. SAT149F 3. Remove D-rings from piston. SCIA2998E INSPECTION Low & Reverse Brake Snap Ring, Spring Retainer and Return Springs ● ● Check for deformation, fatigue or damage. If necessary, replace. When replacing spring retainer and return springs, replace them as a set. Low & Reverse Brake Drive Plate ● ● Check facing for burns, cracks or damage. Measure thickness of facing. Thickness of drive plate Standard : 1.8 mm (0.071 in) Wear limit : 1.6 mm (0.063 in) ● If not within wear limit, replace. SAT162D ASSEMBLY 1. Install D-rings on piston. CAUTION: ● Do not reuse D-ring. ● Apply ATF to both parts. SCIA2998E Revision: September 2005 AT-320 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 2. Set and align piston with retainer. CAUTION: This operation is required in order to engage the protrusions of piston to return springs correctly. Further procedures are given in “ASSEMBLY”. A B AT SCIA3652E D 3. Install driven plates, drive plates, retaining plate and dish plate on transaxle case. CAUTION: Take care with order of plates and direction of dish plate. E F G SCIA3653E 4. Install snap ring. CAUTION: Do not expand snap ring excessively H I J SAT546G 5. Measure clearance between driven plate and transaxle case. If not within allowable limit, select proper retaining plate. (front side) Specified clearance Standard Allowable limit Retaining plate L : 1.7 - 2.1 mm (0.067 - 0.083 in) : 3.3 mm (0.130 in) Refer to AT-367, "LOW & REVERSE BRAKE" . M SCIA3654E Revision: September 2005 AT-321 K 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub UCS000RV COMPONENTS SCIA3344E 1. Thrust washer 2. Forward one-way clutch 3. Forward clutch hub 4. Thrust washer 5. Rear internal gear 6. Bearing 7. Overrun clutch hub DISASSEMBLY 1. Remove overrun clutch hub and thrust washer from forward clutch hub. SAT157F 2. Remove forward clutch hub from rear internal gear. SAT251D Revision: September 2005 AT-322 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 3. Remove bearing from rear internal gear. A B AT SAT252DA D 4. Remove thrust washer from rear internal gear. E F G SAT253D 5. Remove bearing from forward one-way clutch. H I J SAT254DA 6. K Remove forward one-way clutch from forward clutch hub. L M SAT255D Revision: September 2005 AT-323 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] INSPECTION Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub ● Check rubbing surfaces for wear or damage. SAT256D Bearings and Forward One-Way Clutch ● ● Check bearings for deformation and damage. Check forward one-way clutch for wear and damage. SAT158FA ASSEMBLY 1. Install forward one-way clutch on forward clutch. CAUTION: Take care with the direction of forward one-way clutch. SAT976H 2. Install bearing on forward one-way clutch. CAUTION: Apply petroleum jelly to bearing. SAT159FA Revision: September 2005 AT-324 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 3. Install thrust washer on rear internal gear. CAUTION: ● Apply petroleum jelly to thrust washer. ● Align hooks of thrust washer with holes of rear internal gear. A B AT SAT160F D 4. Install bearing on rear internal gear. CAUTION: Apply petroleum jelly to bearing. E F G SAT161FA 5. Install forward clutch hub on rear internal gear. CAUTION: ● Check operation of forward one-way clutch. Hold rear internal gear and turn forward clutch hub. Check forward clutch hub for correct locking and unlocking directions. ● If not as shown in figure, check installation direction of forward one-way clutch. H I J AAT426 6. Install thrust washer and overrun clutch hub. CAUTION: ● Apply petroleum jelly to thrust washer. ● Align hooks of thrust washer with holes of overrun clutch hub. ● Align projections of rear internal gear with holes of overrun clutch hub. L M SAT157F Revision: September 2005 AT-325 K 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer UCS000RW COMPONENTS SCIA3612E 1. Lock nut 2. Idler gear 3. Adjusting shim 4. Idler gear bearing 5. Reduction pinion gear bearing outer race 6. Reduction pinion gear bearing inner race 7. Reduction pinion gear 8. Snap ring 9. Radial needle bearing 10. Seal ring 11. Bearing retainer 12. Needle bearing 13. Seal ring 14. Out put shaft 15. Out put shaft bearing DISASSEMBLY 1. Remove seal rings from output shaft and bearing retainer. SAT164F Revision: September 2005 AT-326 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 2. Remove output shaft bearing with screwdrivers. CAUTION: ● Always replace bearing with a new one when removed. ● Do not damage output shaft. A B AT SAT165F D 3. Remove snap ring from bearing retainer. CAUTION: Do not expand snap ring excessively. E F G SAT166F 4. Remove needle bearing from bearing retainer. H I J SAT167F 5. K Remove idler gear bearing inner race from idler gear. L M SAT168F 6. Remove idler gear bearing outer race from transaxle case. SCIA5390E Revision: September 2005 AT-327 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 7. Press out reduction pinion gear bearing inner race from reduction pinion gear. SAT169F 8. Remove reduction pinion gear bearing outer race from transaxle case. SAT319K INSPECTION Output Shaft, Idler Gear and Reduction Pinion Gear ● ● Check shafts for cracks, wear or bending. Check gears for wear, chips and cracks. Bearing ● ● Make sure bearings roll freely and are free from noise, cracks, pitting or wear. When replacing taper roller bearing, replace outer and inner race as a set. SPD715 Seal Ring Clearance ● ● Install new seal rings to output shaft. Measure clearance between seal ring and ring groove of output shaft. Standard clearance Allowable limit ● ● ● If not within allowable limit, replace output shaft. Install new seal rings to bearing retainer. Measure clearance between seal ring and ring groove of bearing retainer. Standard clearance Allowable limit ● : 0.10 - 0.25 mm (0.0039 - 0.0098 in) : 0.25 mm (0.0098 in) SAT171F : 0.10 - 0.30 mm (0.0039 - 0.0118 in) : 0.30 mm (0.0118 in) If not within allowable limit, replace bearing retainer. Revision: September 2005 AT-328 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] ASSEMBLY 1. A Press reduction pinion gear bearing inner race on reduction pinion gear. B AT SCIA5391E 2. Install reduction pinion gear bearing outer race on transaxle case. D E F G SAT319K 3. H Press idler gear bearing inner race on idler gear. I J K SCIA5392E 4. Install idler gear bearing outer race on transaxle case. L M SCIA5393E Revision: September 2005 AT-329 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 5. Press output shaft bearing on output shaft. SAT863D 6. Press needle bearing on bearing retainer. SAT176F 7. Install snap ring to bearing retainer. CAUTION: Do not expand snap ring excessively. SAT166F 8. After packing ring grooves with petroleum jelly, carefully install new seal rings on output shaft and bearing retainer. CAUTION: ● Apply petroleum jelly. SCIA3660E ● Roll paper around seal rings to prevent seal rings from spreading. SAT179F Revision: September 2005 AT-330 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] Band Servo Piston Assembly UCS000RX A COMPONENTS B AT D E F SCIA3297E 1. Lock nut 2. Anchor end pin 3. Brake band 4. Strut 5. O-ring 6. Servo piston retainer 7. D-ring 8. O/D servo piston 9. O-rings 10. O/D servo piston retainer 11. E-ring 13. O/D servo return spring 14. D-ring 15. Band servo piston 16. Band servo thrust washer 17. Band servo piston stem 18. 2nd servo return spring G H 12. Spring retainer I DISASSEMBLY 1. Remove O/D servo piston retainer fixing bolts. J K L AAT879 2. 3. Apply compressed air to oil hole in transaxle case to remove O/ D servo piston retainer and band servo piston assembly. CAUTION: Hold band servo piston assembly with a rag or nylon waste. Remove 2nd servo return spring from transaxle case. SAT093J Revision: September 2005 AT-331 2005 Quest M REPAIR FOR COMPONENT PARTS [RE4F04B] 4. Apply compressed air to oil hole in O/D servo piston retainer to remove O/D servo piston from retainer. CAUTION: Hold O/D band servo piston while applying compressed air. AAT880 5. Remove D-ring from O/D servo piston. AAT881 6. Remove O-rings from O/D servo piston retainer. AAT882 7. Remove band servo piston assembly from servo piston retainer by pushing it forward. SAT293D 8. Place band servo piston stem end on a wooden block. While pushing spring retainer down, remove E-ring. SAT294D Revision: September 2005 AT-332 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 9. Remove spring retainer, O/D servo return spring, band servo thrust washer and band servo piston stem from band servo piston. A B AT SCIA3670E D 10. Remove O-rings from servo piston retainer. E F G SCIA3872E 11. Remove D-rings from band servo piston. H I J SAT297D INSPECTION Pistons, Retainers and Piston Stem ● K L Check frictional surfaces for abnormal wear or damage. Return Springs M ● ● Check for deformation or damage. Measure free length and outer diameter. Inspection standard : Refer to AT-370, "Band Servo" . AAT884 Revision: September 2005 AT-333 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] ASSEMBLY 1. Install D-rings to servo piston retainer. CAUTION: ● Do not reuse D-rings. ● Apply ATF to D-rings. ● Pay attention to position of each D-ring. SCIA3688E 2. Install band servo piston stem, band servo thrust washer, O/D servo return spring and spring retainer to band servo piston. SCIA3670E 3. Place band servo piston stem end on a wooden block. While pushing spring retainer down, install E-ring. SAT301D 4. Install O-rings to O/D servo piston retainer. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. ● Pay attention to position of each O-ring. SCIA3671E Revision: September 2005 AT-334 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 5. Install band servo piston assembly to servo piston retainer by pushing it inward. A B AT SAT303D D 6. Install D-ring to O/D servo piston. CAUTION: ● Do not reuse D-ring. ● Apply ATF to D-ring. E F G SCIA3689E 7. Install O-rings to O/D servo piston retainer. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. ● Pay attention to position of each O-ring. H I J SCIA3871E 8. K Install O/D servo piston to O/D servo piston retainer. L M AAT886 9. Install band servo piston assembly and 2nd servo return spring to transaxle case. CAUTION: Apply ATF to O-ring of band servo piston assembly and transaxle case. SCIA3878E Revision: September 2005 AT-335 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 10. Install O/D servo piston assembly to transaxle case. CAUTION: Apply ATF to O-ring of O/D servo piston assembly and transaxle case. 11. Install O-ring to O/D servo piston retainer. CAUTION: ● Do not reuse O-ring. ● Apply ATF to O-ring. SCIA3879E 12. Install O/D servo piston retainer to transaxle case. Refer to AT-331, "COMPONENTS" . AAT879 Final Drive UCS000RY COMPONENTS SCIA3346E 1. Pinion mate gear 2. Pinion mate thrust washer 3. Pinion mate shaft 4. Lock pin 5. Side gear 6. Side gear thrust washer 7. Differential side bearing 8. Differential case 9. Final gear 10. Differential side bearing Revision: September 2005 11. Differential side bearing adjusting shim AT-336 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] DISASSEMBLY 1. A Remove final gear. B AT SMT505B 2. Press out differential side bearings. ● Be careful not to mix up the right and left bearings. D E F G SCIA5394E 3. H Remove differential side bearing outer race and side bearing adjusting shim from transaxle case. I J K SCIA5378E 4. Drive out pinion mate shaft lock pin. L M SCIA5395E Revision: September 2005 AT-337 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 5. 6. Draw out pinion mate shaft. Remove pinion mate gears and side gears. SAT316D INSPECTION Gear, Washer, Shaft and Case ● ● Check mating surfaces of differential case, side gears and pinion mate gears. Check washers for wear. SAT544F Bearings ● ● Make sure bearings roll freely and are free from noise, cracks, pitting or wear. When replacing taper roller bearing, replace outer and inner race as a set. SPD715 ASSEMBLY 1. Attach side gear thrust washers to side gears, then install pinion mate thrust washers and pinion mate gears in place. ● Apply ATF to any parts. SMT839 Revision: September 2005 AT-338 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 2. Insert pinion mate shaft. ● When inserting, be careful not to damage pinion mate thrust washers. A B AT SMT087A D 3. a. Measure clearance between side gear and differential case with washers following the procedure below: Set Tool and dial indicator on side gear. E F G SCIA5396E b. Move side gear up and down to measure dial indicator deflection. Always measure indicator deflection on both side gears. Clearance between side gear and differential case with washer c. : 0.1 - 0.2 mm (0.004 - 0.008 in) I If not within specification, adjust clearance by changing thickness of differential side gear thrust washers. Differential side gear thrust washers 4. H : Refer to AT-368, "DIFFERENTIAL SIDE GEAR THRUST WASHERS" . J SMT611A Install lock pin. ● Make sure that lock pin is flush with case. K L M SCIA5395E Revision: September 2005 AT-339 2005 Quest REPAIR FOR COMPONENT PARTS [RE4F04B] 5. Press on differential side bearings. SCIA5397E 6. Install final gear and tighten fixing bolts in a crisscross pattern. Tighten final gear bolts to the specified torque. Refer to AT-336, "COMPONENTS" . SAT546F Revision: September 2005 AT-340 2005 Quest ASSEMBLY [RE4F04B] ASSEMBLY Assembly (1) 1. PFP:00000 A UCS000RZ Install differential side oil seals on transaxle case and converter housing. B AT D SCIA5399E E F G H SCIA3616E 2. Install parking actuator support to transaxle case. Tighten parking actuator support bolts to the specified torque. Refer to AT261, "OVERHAUL" . CAUTION: Pay attention to direction of parking actuator support. I J K SAT183F 3. 4. Install parking pawl on transaxle case and fix it with parking shaft. Install return spring. M SAT039F Revision: September 2005 AT-341 L 2005 Quest ASSEMBLY [RE4F04B] Adjustment (1) UCS000S0 DIFFERENTIAL SIDE BEARING PRELOAD 1. 2. Install differential side bearing outer race without adjusting shim on transaxle case. Install differential side bearing outer race on converter housing. SAT870D 3. 4. Place final drive assembly on transaxle case. Install transaxle case on converter housing. Tighten transaxle case fixing bolts to the specified torque. Refer to AT-261, "OVERHAUL" . SAT008F 5. 6. 7. 8. Attach dial indicator on differential case at converter housing side. Insert Tool into differential side gear from transaxle case side. Move Tool up and down and measure dial indicator deflection. Select proper thickness of differential side bearing adjusting shim(s). Suitable shim thickness = Dial indicator deflection + Specified bearing preload Differential side bearing preload adjusting shim Bearing preload : Refer to AT-368, "DIFFERENTIAL SIDE BEARING PRELOAD ADJUSTING SHIMS" . : 0.05 - 0.09 mm (0.0020 - 0.0035 in) SCIA5400E Revision: September 2005 AT-342 2005 Quest ASSEMBLY [RE4F04B] 9. 10. 11. 12. Remove converter housing from transaxle case. Remove final drive assembly from transaxle case. Remove differential side bearing outer race from transaxle case. Reinstall differential side bearing outer race and shim(s) selected from SDS table on transaxle case. 13. Reinstall converter housing on transaxle case and tighten transaxle case fixing bolts to the specified torque. Refer to AT-261, "OVERHAUL" . A B AT SCIA5378E D 14. Insert Tool and measure turning torque of final drive assembly. ● Turn final drive assembly in both directions several times to seat bearing rollers correctly. E Turning torque of final drive assembly (New bearing) : 0.8 - 1.5 N-m (8.0 - 15.7 kg-cm, 7 - 13 in-lb) F When old bearing is used again, turning torque will be slightly less than the above. Make sure torque is close to the specified range. G ● ● Preload adapter : — (J−39713) SCIA5401E REDUCTION PINION GEAR BEARING PRELOAD 1. 2. a. H Remove transaxle case and final drive assembly from converter housing. Select proper thickness of reduction pinion gear bearing adjusting shim using the following procedures. Place reduction pinion gear on transaxle case as shown. I J K SCIA3623E b. c. Place idler gear bearing on transaxle case. Measure dimensions “B” “C” and “D” and calculate dimension “A”. L A = D − (B + C) “A” : Distance between the surface of idler gear bearing inner race and the adjusting shim mating surface of reduction pinion gear. M SCIA3624E Revision: September 2005 AT-343 2005 Quest ASSEMBLY [RE4F04B] ● ● Measure dimension “B” between the end of reduction pinion gear and the surface of transaxle case. Measure dimension “B” in at least two places. SCIA3625E ● ● Measure dimension “C” between the surface of idler gear bearing inner race and the surface of transaxle case. Measure dimension “C” in at least two places. SCIA3626E ● ● ● Measure dimension “D” between the end of reduction pinion gear and the adjusting shim mating surface of reduction pinion gear. Measure dimension “D” in at least two places. Calculate dimension “A”. A = D − (B + C) SAT336DA d. e. Measure dimension “E” between the end of idler gear and the idler gear bearing inner race mating surface of idler gear. ● Measure dimension “E” in at least two places. Select proper thickness of reduction pinion gear bearing adjusting shim. Proper shim thickness = A − E − 0.05 mm (0.0020 in)* (*: Bearing preload) Reduction pinion gear : Refer to AT-369, bearing adjusting shim "REDUCTION PINION GEAR BEARING ADJUSTING SHIMS" . Revision: September 2005 AT-344 SAT337D 2005 Quest ASSEMBLY [RE4F04B] 3. 4. 5. Install reduction gear and reduction gear bearing adjusting shim selected in step 2-e on transaxle case. Press idler gear bearing inner race on idler gear. Press idler gear on reduction gear. CAUTION: Press idler gear until idler gear fully contacts adjusting shim. A B AT SCIA5402E D 6. Tighten idler gear lock nut to the specified torque. Refer to AT261, "OVERHAUL" . CAUTION: Lock idler gear with parking pawl when tightening lock nut. E F G SAT189F 7. H Measure turning torque of reduction pinion gear. ● When measuring turning torque, turn reduction pinion gear in both directions several times to seat bearing rollers correctly. I Turning torque of reduction pinion gear : 0.05 - 0.39 N-m (0.5 - 4.0 kg-cm, 0.43 - 3.47 in-lb) ● J If turning torque is out of specification, decrease or increase thickness of reduction pinion gear bearing adjusting shim. K SCIA5403E 8. After properly adjusting turning torque, clinch idler gear lock nut as shown. L M SAT699D Revision: September 2005 AT-345 2005 Quest ASSEMBLY [RE4F04B] OUTPUT SHAFT END PLAY ● ● Measure clearance between side cover and the end of the output shaft bearing. Select proper thickness of adjusting shim so that clearance is within specifications. SCIA3853E 1. Install bearing retainer for output shaft. SAT191F 2. Install needle bearing on bearing retainer. SAT438D 3. Install output shaft on transaxle case. SAT035F Revision: September 2005 AT-346 2005 Quest ASSEMBLY [RE4F04B] 4. Measure dimensions “ 1 ” and “ 2 ” at side cover and then calculate dimension “A”. ● Measure dimension “ 1 ” and “ 2 ” in at least two places. “A” A= 2 A : Distance between transaxle case fitting surface and adjusting shim mating surface. B − 2 : Height of gauge 1 AT SAT374F D 5. Measure dimensions “ 2 ” and “ 3 ” and then calculate dimension “B”. ● Measure “ 2 ” and “ 3 ” in at least two places. “B” B= 2 E : Distance between the end of output shaft bearing outer race and the side cover fitting surface of transaxle case. F − 3 : Height of gauge 2 G SAT375F 6. Select proper thickness of adjusting shim so that output shaft end play (clearance between side cover and output shaft bearing) is within specifications. Output shaft end play (A − B) Output shaft end play adjusting shims 7. H : 0 - 0.15 mm (0 - 0.0059 in) I : Refer to AT-371, "OUTPUT SHAFT ADJUSTING SHIMS" . J Install adjusting shim on output shaft bearing. SAT440D Assembly (2) 1. K UCS000S1 Apply anaerobic liquid gasket to transaxle case as shown in illustration. Refer to GI-43, "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS" . L M SCIA3854E Revision: September 2005 AT-347 2005 Quest ASSEMBLY [RE4F04B] 2. Set side cover on transaxle case. CAUTION: Apply locking sealant to the mating surface of transaxle case. SAT442D 3. Tighten side cover fixing bolts to specified torque. Refer to AT261, "OVERHAUL" . CAUTION: ● Do not mix bolts A and B. ● Always replace bolts A as they are self-sealing bolts. AAT850 4. 5. Remove paper rolled around bearing retainer. Install thrust washer on bearing retainer. CAUTION: Apply petroleum jelly to thrust washer. SAT033F 6. Install forward clutch assembly. CAUTION: ● Align teeth of low & reverse brake drive plates before installing. ● Make sure that bearing retainer seal rings are not spread. ● If forward clutch assembly is correctly seated, points 1 and 2 are at almost same level. SAT194F Revision: September 2005 AT-348 2005 Quest ASSEMBLY [RE4F04B] 7. Install thrust needle bearing on bearing retainer. CAUTION: ● Apply petroleum jelly to thrust needle bearing. ● Pay attention to direction of thrust needle bearing. A B AT SAT195F 8. Install overrun clutch hub. CAUTION: ● Apply petroleum jelly to thrust washers. ● Align teeth of overrun clutch drive plates before installing. D E F G SAT030F H 9. Hold forward clutch hub and turn rear internal gear. Check overrun clutch hub for correct directions of lock and unlock. ● If not shown as illustrated, check installed direction of forward one-way clutch. I J K SAT198F L M Revision: September 2005 AT-349 2005 Quest ASSEMBLY [RE4F04B] 10. Install forward clutch hub and rear internal gear assembly. CAUTION: ● Align teeth of forward clutch drive plates before installing. ● Check that three hooks of thrust washer are correctly aligned after installing. SAT199F 11. Install rear planetary carrier assembly and rear sun gear according to the following procedures. a. Install needle bearings on rear planetary carrier. CAUTION: ● Apply petroleum jelly to needle bearings. ● Pay attention to direction of needle bearings. SAT028F b. Install rear sun gear on rear planetary carrier. CAUTION: Pay attention to direction of rear sun gear. SAT027F c. Install rear planetary carrier on transaxle case. SAT026F Revision: September 2005 AT-350 2005 Quest ASSEMBLY [RE4F04B] 12. Install thrust needle bearing on front planetary carrier, then install them together on transaxle case. CAUTION: ● Apply petroleum jelly to thrust needle bearing. ● Pay attention to direction of thrust needle bearing. A B AT SAT380F 13. Install low & reverse brake piston according to the following procedures. a. Set and align return springs to transaxle case gutters as shown in illustration. D E F G SAT322F b. H Set and align piston with retainer. I J K SAT323F L M Revision: September 2005 AT-351 2005 Quest ASSEMBLY [RE4F04B] c. Install piston and retainer assembly on the transaxle case. CAUTION: Align bracket to specified gutter as indicated in illustration. SAT324F d. Check that each protrusion of piston is correctly set to corresponding return spring as follows. ● Push piston and retainer assembly evenly and confirm they move smoothly. ● If they can not move smoothly, remove piston and retainer assembly and align return spring correctly as instructed in step “a”. SAT325F e. Push down piston and retainer assembly and install snap ring. SCIA5404E 14. Install low one-way clutch to front planetary carrier by turning carrier in the direction of the arrow shown. SAT206F Revision: September 2005 AT-352 2005 Quest ASSEMBLY [RE4F04B] 15. Install snap ring with screwdriver. CAUTION: ● Forward clutch and bearing must be correctly installed for snap ring to fit into groove of transaxle case. ● Do not expand snap ring excessively. A B AT SAT046D 16. Install needle bearing on transaxle case. CAUTION: ● Apply petroleum jelly to needle bearing. ● Pay attention to direction of needle bearing. D E F G SAT020F H 17. Install bearing race, needle bearing and high clutch hub on front sun gear. CAUTION: ● Apply petroleum jelly to needle bearing. ● Pay attention to direction of needle bearing. I J K SAT019F L 18. Install needle bearing and high clutch drum on high clutch hub. M SAT018F Revision: September 2005 AT-353 2005 Quest ASSEMBLY [RE4F04B] 19. Install needle bearing on high clutch drum. CAUTION: ● Apply petroleum jelly to needle bearing. ● Pay attention to direction of needle bearing. SAT017F 20. Remove paper rolled around input shaft. 21. Install input shaft assembly in reverse clutch. CAUTION: Align teeth of reverse clutch drive plates before installing. SAT016F 22. Install reverse clutch assembly on transaxle case. CAUTION: Align teeth of high clutch drive plates before installing. SAT015F Adjustment (2) UCS000S2 When any parts listed below are replaced, adjust total end play and reverse clutch end play. Total end play Reverse clutch end play Transaxle case ● ● Overrun clutch hub ● ● Rear internal gear ● ● Rear planetary carrier ● ● Rear sun gear ● ● Front planetary carrier ● ● Front sun gear ● ● High clutch hub ● ● High clutch drum ● ● Oil pump cover ● ● Reverse clutch drum — ● Part name Revision: September 2005 AT-354 2005 Quest ASSEMBLY [RE4F04B] TOTAL END PLAY 1. A Adjust total end play “T1 ”. B AT SAT213F a. With original bearing race installed, place Tool onto oil pump. The long ends of legs should be placed firmly on machined surface of oil pump assembly. The gauging cylinder should rest on top of bearing race. Lock gauging cylinder in place with set screw. D E F G SCIA5405E b. H Install gauging plunger into cylinder. I J K SCIA5406E c. d. With needle bearing installed on high clutch drum, place Tool legs on machined surface of transaxle case (with gasket). Then allow plunger to rest on needle bearing. Measure gap between cylinder and plunger. This measurement should give exact total end play. L M Total end play “T1 ” : 0.25 - 0.55 mm (0.0098 - 0.0217 in) ● If end play is out of specification, decrease or increase thickness of bearing race as necessary. SAT216F Available bearing race for adjusting total end play : Refer to AT-371, "BEARING RACE FOR ADJUSTING TOTAL END PLAY" . Revision: September 2005 AT-355 2005 Quest ASSEMBLY [RE4F04B] 2. Adjust reverse clutch drum end play “T2 ”. SAT218F a. Place Tool on machined surface of transaxle case (with gasket). Then allow gauging cylinder to rest on reverse clutch drum. Lock cylinder in place with set screw. SCIA5407E b. Install gauging plunger into cylinder. SCIA5408E c. d. With original thrust washer installed on oil pump, place Tool legs onto machined surface of oil pump assembly. Then allow plunger to rest on thrust washer. Measure gap between cylinder and plunger with feeler gauge. This measurement should give exact reverse clutch drum end play. Reverse clutch drum end play “T2 ” : 0.61 - 1.00 mm (0.0240 - 0.0394 in) ● If end play is out of specification, decrease or increase thickness of thrust washer as necessary. SAT221F Available thrust washer for adjusting reverse clutch drum end play : Refer to AT-371, "THRUST WASHERS FOR ADJUSTING REVERSE CLUTCH DRUM END PLAY" . Revision: September 2005 AT-356 2005 Quest ASSEMBLY [RE4F04B] Assembly (3) 1. 2. UCS000S3 A Install anchor end pin and lock nut on transaxle case. Place brake band on outside of reverse clutch drum. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum. B AT D SAT196F 3. 4. Place bearing race selected in total end play adjustment step on oil pump cover. CAUTION: Apply petroleum jelly to bearing race. Place thrust washer selected in reverse clutch end play step on reverse clutch drum. CAUTION: Apply petroleum jelly to thrust washer. E F G SAT013F 5. 6. Install oil pump assembly and gasket on transaxle case. CAUTION: Do not reuse gasket. Tighten oil pump fixing bolts to the specified torque. H I J K SCIA3618E L 7. Install O-ring to input shaft. CAUTION: ● Apply petroleum jelly to O-ring. ● Do not reuse O-ring. M SCIA3855E Revision: September 2005 AT-357 2005 Quest ASSEMBLY [RE4F04B] 8. a. Adjust brake band. Tighten anchor end pin to the specified torque. Anchor end pin b. c. : Refer to AT-368, "BRAKE BAND" . ● Do not reuse anchor end pin. Back off anchor end pin two and a half turns. While holding anchor end pin, tighten lock nut. Lock nut : Refer to AT-368, "BRAKE BAND" . SAT014FA 9. Apply compressed air to oil holes of transaxle case and check operation of brake band. SAT397D 10. Install final drive assembly on transaxle case. SAT228F 11. Install differential lubricant tube on converter housing. Tighten differential lubricant tube bolts to the specified torque. Refer to AT-261, "OVERHAUL" . SCIA3284E Revision: September 2005 AT-358 2005 Quest ASSEMBLY [RE4F04B] 12. Install O-ring on differential oil port of transaxle case. CAUTION: ● Apply ATF to O-ring. ● Do not reuse O-ring. A B AT SCIA3852E D 13. Install converter housing on transaxle case. ● Apply locking sealant to mating surface of converter housing. E F G SCIA3620E ● H Tighten converter housing bolts to the specified torque. Refer to AT-261, "OVERHAUL" . I J K SAT008F 14. Install accumulator piston. a. Check contact surface of accumulator piston for damage. L M SCIA3302E Revision: September 2005 AT-359 2005 Quest ASSEMBLY [RE4F04B] b. Install O-rings on accumulator piston. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. Accumulator piston O-rings : Refer to AT-365, "O-RING" . SCIA3303E c. Install accumulator pistons and return springs on transaxle case. CAUTION: Apply ATF to inner surface of transaxle case. Return springs : Refer to AT-366, "RETURN SPRING" . SAT237FA 15. Install lip seals for band servo oil holes on transaxle case. CAUTION: ● Do not reuse lip seals. ● Apply petroleum jelly to lip seals. SCIA3850E 16. Install low & reverse brake tube and oil sleeve. Tighten low & reverse brake tube bolts to the specified torque. Refer to AT261, "OVERHAUL" . CAUTION: Do not reuse oil sleeve. SCIA3851E Revision: September 2005 AT-360 2005 Quest ASSEMBLY [RE4F04B] 17. Install control valve assembly. a. Insert manual valve into control valve assembly. CAUTION: Apply ATF to manual valve. A B AT SAT005F D b. c. d. e. Set manual shaft in Neutral position. Install control valve assembly on transaxle case while aligning manual valve with manual plate. Pass solenoid harness through transaxle case and install terminal body on transaxle case by pushing it. Install stopper ring to terminal body. E F G SAT094J f. Tighten bolts I , X and ● . Refer to AT-261, "OVERHAUL" . H Bolt length, number and location: Bolt symbol Bolt length “ ” mm (in) Number of bolts I X ● 40 (1.57) 33 (1.30) 43.5 (1.713) 5 6 2 I J K L M SAT004F 18. a. b. c. Install oil pan. Attach a magnet to oil pan. Install new oil pan gasket on transaxle case. Install oil pan on transaxle case. CAUTION: ● Always replace oil pan bolts as they are self-sealing bolts. ● Tighten four bolts in a crisscross pattern to prevent dislocation of gasket. SCIA3476E Revision: September 2005 AT-361 2005 Quest ASSEMBLY [RE4F04B] d. 19. a. b. c. Tighten oil pan bolts and drain plug to the specified torque. Refer to AT-261, "OVERHAUL" . Install park/neutral position (PNP) switch. Set manual shaft in P position. Temporarily install park/neutral position (PNP) switch on manual shaft. Move selector lever to N position. SCIA3621E d. i. ii. e. f. Use a 4 mm (0.16 in) pin for this adjustment. Insert the pin straight into the manual shaft adjustment hole. Rotate park/neutral position (PNP) switch until the pin can also be inserted straight into hole in park/neutral position (PNP) switch. Tighten park/neutral position (PNP) switch fixing bolts. Refer to AT-261, "OVERHAUL" . Remove pin from adjustment hole after adjusting park/neutral position (PNP) switch. SCIA3622E 20. Install A/T fluid charging pipe and fluid cooler tube to transaxle case. Tighten A/T fluid charging pipe and fluid cooler tube bolts to the specified torque. Refer to AT-261, "OVERHAUL" . CAUTION: Do not reuse O-ring and copper washer. 21. Install A/T fluid level gauge. SCIA3606E 22. Install torque converter. a. Pour ATF into torque converter. CAUTION: ● Approximately 1 liter (1-1/8 US qt, 7/8 Imp qt) of fluid is required for a new torque converter. ● When reusing old torque converter, add the same amount of fluid as was drained. SAT428DA Revision: September 2005 AT-362 2005 Quest ASSEMBLY [RE4F04B] b. Install torque converter while aligning notches of torque converter with notches of oil pump. A B AT SAT429D D c. Measure distance “A” to check that torque converter is in proper position. Distance A E : 14 mm (0.55 in) or more F G SAT430D H I J K L M Revision: September 2005 AT-363 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] SERVICE DATA AND SPECIFICATIONS (SDS) General Specifications PFP:00030 UCS000S4 Engine VQ35DE Automatic transaxle model RE4F04B Automatic transaxle assembly Transaxle gear ratio Model code number 89X01 1st 2.785 2nd 1.545 3rd 1.000 4th 0.694 Reverse 2.272 Final drive 3.525 Genuine NISSAN Matic D ATF (Continental) US or Alaska) or Canada NISSAN Automatic Transmission Fluid * Recommended fluid Fluid capacity 8.9 (9-3/8 US qt, 7-7/8 Imp qt) *: Refer to MA-10, "RECOMMENDED FLUIDS AND LUBRICANTS" . Shift Schedule UCS000S5 VEHICLE SPEED WHEN SHIFTING GEARS THROTTLE POSITION Throttle position Vehicle speed km/h (MPH) Shift pattern D 1 → D2 D2 → D 3 D3 → D4 D4 → D3 D3 → D2 D2 → D1 Comfort 71 - 79 (44 - 49) 132 - 140 (82 - 87) 202 - 210 (126 - 130) 198 - 206 (123 - 128) 122 - 130 (76 - 81) 51 - 59 (32 - 37) Auto power 71 - 79 (44 - 49) 132 - 140 (82 - 87) 202 - 210 (126 - 130) 198 - 206 (123 - 128) 122 - 130 (76 - 81) 51 - 59 (32 - 37) Comfort 41 - 49 (25 - 30) 74 - 82 (46 - 51) 144 - 152 (89 - 94) 81 - 89 (50 - 55) 43 - 51 (27 - 32) 9 - 17 (6 - 11) Auto power 48 - 56 (30 - 35) 91 - 99 (57 - 62) 144 - 152 (89 - 94) 81 - 89 (50 - 55) 49 - 57 (30 - 35) 9 - 17 (6 - 11) Full throttle Half throttle VEHICLE SPEED WHEN PERFORMING AND RELEASING LOCK-UP Throttle position Overdrive control switch [Shift position] Closed throttle Half throttle Vehicle speed km/h (MPH) Lock-up “ON” Lock-up “OFF” ON [D4 ] 66 - 74 (41 - 46) 63 - 71 (39 - 44) OFF [D3 ] 86 - 94 (53 - 58) 83 - 91 (52 - 57) ON [D4 ] 168 - 176 (104 - 109) 116 - 124 (72 - 77) OFF [D3 ] 86 - 94 (53 - 58) 83 - 91 (52 - 57) NOTE: ● Closed throttle: Throttle opening is 1/8 or below, and closed throttle position signal is trend OFF. ● Half throttle: Throttle opening is 4/8. ● Perform lock-up inspection after warming up engine. ● Lock-up vehicle speed may vary depending on the driving conditions and circumstances. Stall Revolution UCS000S6 Stall revolution rpm Revision: September 2005 2,500 - 3,050 AT-364 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] Line Pressure UCS000S7 A Line pressure kPa (kg/cm2 , psi) Engine speed rpm D and L positions R position Idle 500 (5.1, 73) 778 (7.9, 113) Stall 1,223 (12.6, 179) 1,918 (19.6, 278) Control Valves B UCS000S8 AT CONTROL VALVE AND PLUG RETURN SPRINGS Unit: mm (in) Item Parts Upper body Lower body D Part No.* Free length Outer diameter 23 Pilot valve spring 31742-3AX03 38.98 (1.535) 8.9 (0.350) 7 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.274) 28 1-2 accumulator piston spring 31742-3AX09 55.66 (2.191) 19.5 (0.768) 33 1st reducing valve spring 31742-85X05 27.0 (1.063) 7.0 (0.276) 35 3-2 timing valve spring 31736-01X00 23.0 (0.906) 6.65 (0.262) 18 Overrun clutch reducing valve spring 31742-80X15 37.5 (1.476) 6.9 (0.272) 16 Torque converter relief valve spring 31742-80X07 31.0 (1.220) 9.0 (0.354) 11 Torque converter clutch control valve 31742-85X00 56.98 (2.243) 6.5 (0.256) 3 Cooler check valve spring 31742-85X01 29.4 (1.157) 6.0 (0.236) 15 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591) 20 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276) 24 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256) 29 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276) 32 Shuttle valve spring 31762-41X04 51.0 (2.008) 5.65 (0.222) 12 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276) 7 Pressure modifier valve spring 31742-80X16 32.0 (1.260) 6.9 (0.272) 3 Pressure modifier piston spring 31742-41X15 30.5 (1.201) 9.8 (0.386) — Oil cooler relief valve spring 31872-31X00 17.02 (0.670) 8.0 (0.315) E F G H I J K *: Always check with the Parts Department for the latest parts information. L Accumulator UCS000S9 O-RING Unit: mm (in) Part No.* Inner diameter (Small) Part No.* Inner diameter (Large) Servo release accumulator 31526-41X03 26.9 (1.059) 31526-41X02 44.2 (1.740) N-D accumulator 31526-31X08 34.6 (1.362) 31672-21X00 39.4 (1.551) Accumulator *: Always check with the Parts Department for the latest parts information. Revision: September 2005 AT-365 2005 Quest M SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] RETURN SPRING Unit: mm (in) Accumulator Part number* Free length Outer diameter Servo release accumulator 31605-85X00 52.5 (2.067) 20.1 (0.791) N-D accumulator 31605-31X02 43.5 (1.713) 27.0 (1.063) *: Always check with the Parts Department for the latest parts information. Clutch and Brakes UCS000SA REVERSE CLUTCH Number of drive plates 2 Number of driven plates 2 Drive plate thickness mm (in) Driven plate thickness mm (in) Clearance mm (in) Standard 1.6 (0.063) Allowable limit 1.4 (0.055) Standard 1.8 (0.070) Standard 0.5 - 0.8 (0.020 - 0.031) Allowable limit 1.2 (0.047) Thickness mm (in) Part number* 6.6 (0.260) 6.8 (0.268) 7.0 (0.276) 7.2 (0.283) 7.4 (0.291) 7.6 (0.299) 7.8 (0.307) Thickness of retaining plates 31537-89X00 31537-89X01 31537-89X02 31537-89X03 31537-89X04 31537-89X05 31537-89X06 *: Always check with the Parts Department for the latest parts information. HIGH CLUTCH Number of drive plates 5 Number of driven plates 8*1 + 1*2 Standard Drive plate thickness mm (in) Driven plate thickness mm (in) 1.5 (0.059) Allowable limit 1.3 (0.051) Standard *1 *2 1.4 (0.055) 2.0 (0.079) Standard Clearance mm (in) 1.8 - 2.2 (0.071 - 0.087) Allowable limit 2.8 (0.110) Thickness mm (in) 2.8 (0.110) 3.0 (0.118) 3.2 (0.126) 3.4 (0.134) 3.6 (0.142) Thickness of retaining plates Part number* 31537-89X07 31537-81X10 31537-81X11 31537-81X12 31537-81X13 *: Always check with the Parts Department for the latest parts information. Revision: September 2005 AT-366 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] FORWARD CLUTCH Number of drive plates Number of driven plates Drive plate thickness mm (in) Driven plate thickness mm (in) Clearance A 6 mm (in) 6 Standard 1.6 (0.063) Allowable limit 1.4 (0.055) Standard 1.8 (0.071) Standard 0.45 - 0.85 (0.0177 - 0.0335) Allowable limit B AT 1.85 (0.0728) Thickness mm (in) Part number* 3.2 (0.126) 3.4 (0.134) 3.6 (0.142) 3.8 (0.150) 4.0 (0.157) 4.2 (0.165) 4.4 (0.173) Thickness of retaining plates 31537-80X76 31537-80X75 31537-80X70 31537-80X71 31537-80X72 31537-80X73 31537-80X74 *: Always check with the Parts Department for the latest parts information. D E F OVERRUN CLUTCH Number of drive plates 4 Number of driven plates 4 Drive plate thickness mm (in) Driven plate thickness mm (in) Clearance mm (in) G Standard 1.6 (0.063) Allowable limit 1.4 (0.055) Standard 1.8 (0.071) Standard 0.7 - 1.1 (0.028 - 0.043) Allowable limit H I 1.7 (0.067) Thickness of retaining plates Thickness mm (in) Part number* 3.0 (0.118) 3.2 (0.126) 3.4 (0.134) 3.6 (0.142) 3.8 (0.150) 31537-80X65 31537-80X66 31537-80X67 31537-80X68 31537-80X69 J K *: Always check with the Parts Department for the latest parts information. L LOW & REVERSE BRAKE Number of drive plates 7 Number of driven plates 7+1 Drive plate thickness mm (in) Driven plate thickness mm (in) Clearance mm (in) M Standard 1.8 (0.071) Allowable limit 1.6 (0.063) Standard 1.8 (0.071) Standard 1.7 - 2.1 (0.067 - 0.083) Allowable limit 3.3 (0.130) Thickness mm (in) 2.0 (0.079) 2.2 (0.087) 2.4 (0.094) 2.6 (0.102) 2.8 (0.110) 3.0 (0.118) 3.2 (0.126) 3.4 (0.134) Thickness of retaining plates Part number* 31667-80X00 31667-80X01 31667-80X02 31667-80X03 31667-80X04 31667-80X05 31667-80X06 31667-80X07 *: Always check with the Parts Department for the latest parts information. Revision: September 2005 AT-367 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] CLUTCH AND BRAKE RETURN SPRINGS Unit: mm (in) Parts Part number* Free length Outer diameter Reverse clutch (27 pcs) 31505-89X03 28.3 (1.114) 8.0 (0.315) High clutch (18 pcs) 31505-89X04 20.0 (0.787) 8.3 (0.327) Forward clutch (Overrun clutch) (22 pcs) 31505-80X02 21.4 (0.843) 10.3 (0.406) Low & reverse brake (24 pcs) 31505-89X02 21.6 (0.850) 6.6 (0.260) *: Always check with the Parts Department for the latest parts information. BRAKE BAND Anchor end pin tightening torque N-m (kg-m, in-lb) 4.9 (0.50, 43) Number of returning revolutions for anchor end pin Lock nut tightening torque 2.5 N-m (kg-m, ft-lb) 34 (3.5, 25) Final Drive UCS000SB DIFFERENTIAL SIDE GEAR CLEARANCE Clearance between side gear and differential case with washer mm (in) 0.1 - 0.2 (0.004 - 0.008) DIFFERENTIAL SIDE GEAR THRUST WASHERS Thickness mm (in) Part number* 0.75 (0.0295) 0.80 (0.0315) 0.85 (0.0335) 0.90 (0.0354) 0.95 (0.0374) 38424-81X00 38424-81X01 38424-81X02 38424-81X03 38424-81X04 *: Always check with the Parts Department for the latest parts information. DIFFERENTIAL SIDE BEARING PRELOAD ADJUSTING SHIMS Thickness mm (in) Part number* 0.48 (0.0189) 0.52 (0.0205) 0.56 (0.0220) 0.60 (0.0236) 0.64 (0.0252) 0.68 (0.0268) 0.72 (0.0283) 0.76 (0.0299) 0.80 (0.0315) 0.84 (0.0331) 0.88 (0.0346) 0.92 (0.0362) 31438-80X00 31438-80X01 31438-80X02 31438-80X03 31438-80X04 31438-80X05 31438-80X06 31438-80X07 31438-80X08 31438-80X09 31438-80X10 31438-80X11 *: Always check with the Parts Department for the latest parts information. BEARING PRELOAD Differential side bearing preload mm (in) 0.05 - 0.09 (0.0020 - 0.0035) TURNING TORQUE Turning torque of final drive assembly N-m (kg-cm, in-lb) 0.8 - 1.5 (8.0 - 15.7, 7 - 13) Planetary Carrier and Oil Pump UCS000SC PLANETARY CARRIER Clearance between planetary carrier and pinion washer mm (in) Revision: September 2005 Standard 0.20 - 0.70 (0.0079 - 0.0276) Allowable limit 0.80 (0.0315) AT-368 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] OIL PUMP Oil pump side clearance mm (in) A 0.030 - 0.050 (0.0012 - 0.0020) Inner gear Thickness mm (in) Part number* 11.99 - 12.0 (0.4720 - 0.4724) 11.98 - 11.99 (0.4717 - 0.4720) 11.97 - 11.98 (0.4713 - 0.4717) Thickness of inner gears and outer gears mm (in) 11.99 - 12.0 (0.4720 - 0.4724) 11.98 - 11.99 (0.4717 - 0.4720) 11.97 - 11.98 (0.4713 - 0.4717) Standard Oil pump cover seal ring clearance mm (in) Standard AT Outer gear Thickness Clearance between oil pump housing and outer gear mm (in) B 31346-80X00 31346-80X01 31346-80X02 Part number* D 31347-80X00 31347-80X01 31347-80X02 0.111 - 0.181 (0.0044 - 0.0071) Allowable limit E 0.181 (0.0071) 0.1 - 0.25 (0.0039 - 0.0098) Allowable limit F 0.25 (0.0098) *: Always check with the Parts Department for the latest parts information. Input Shaft UCS000SD G SEAL RING CLEARANCE Standard Input shaft seal ring clearance mm (in) 0.08 - 0.23 (0.0031 - 0.0091) Allowable limit H 0.23 (0.0091) SEAL RING Outer diameter mm (in) Inner diameter mm (in) Width mm (in) Part number* 26 (1.024) 22.4 (0.882) 1.971 (0.078) 31525-80X02 I *: Always check with the Parts Department for the latest parts information. J Reduction Pinion Gear UCS000SE TURNING TORQUE Turning torque of reduction pinion gear N-m (kg-cm, in-lb) K 0.05 - 0.39 (0.5 - 4.0, 0.43 - 3.47) REDUCTION PINION GEAR BEARING ADJUSTING SHIMS Thickness mm (in) Part number Thickness mm (in) Part number* 4.60 (0.1811) 31439-85X01 5.24 (0.2063) 31439-81X12 4.62 (0.1819) 31439-85X02 5.26 (0.2071) 31439-81X13 4.64 (0.1827) 31439-85X03 5.28 (0.2079) 31439-81X14 4.66 (0.1835) 31439-85X04 5.30 (0.2087) 31439-81X15 4.68 (0.1843) 31439-85X05 5.32 (0.2094) 31439-81X16 4.70 (0.1850) 31439-83X06 5.34 (0.2102) 31439-81X17 4.72 (0.1858) 31439-83X11 5.36 (0.2110) 31439-81X18 4.74 (0.1866) 31439-83X12 5.38 (0.2118) 31439-81X19 4.76 (0.1874) 31439-83X13 5.40 (0.2126) 31439-81X20 4.78 (0.1882) 31439-83X14 5.42 (0.2134) 31439-81X21 4.80 (0.1890) 31439-83X15 5.44 (0.2142) 31439-81X22 4.82 (0.1898) 31439-83X16 5.46 (0.2150) 31439-81X23 4.84 (0.1906) 31439-83X17 5.48 (0.2157) 31439-81X24 4.86 (0.1913) 31439-83X18 5.50 (0.2165) 31439-81X46 4.88 (0.1921) 31439-83X19 5.52 (0.2173) 31439-81X47 Revision: September 2005 AT-369 2005 Quest L M SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] Thickness mm (in) Part number Thickness mm (in) Part number* 4.90 (0.1929) 31439-83X20 5.54 (0.2181) 31439-81X48 4.92 (0.1937) 31439-83X21 5.56 (0.2189) 31439-81X49 4.94 (0.1945) 31439-83X22 5.58 (0.2197) 31439-81X60 4.96 (0.1953) 31439-83X23 5.60 (0.2205) 31439-81X61 4.98 (0.1961) 31439-83X24 5.62 (0.2213) 31439-81X62 5.00 (0.1969) 31439-81X00 5.64 (0.2220) 31439-81X63 5.02 (0.1976) 31439-81X01 5.66 (0.2228) 31439-81X64 5.04 (0.1984) 31439-81X02 5.68 (0.2236) 31439-81X65 5.06 (0.1992) 31439-81X03 5.70 (0.2244) 31439-81X66 5.08 (0.2000) 31439-81X04 5.72 (0.2252) 31439-81X67 5.10 (0.2008) 31439-81X05 5.74 (0.2260) 31439-81X68 5.12 (0.2016) 31439-81X06 5.76 (0.2268) 31439-81X69 5.14 (0.2024) 31439-81X07 5.78 (0.2276) 31439-81X70 5.16 (0.2031) 31439-81X08 5.80 (0.2283) 31439-81X71 5.18 (0.2039) 31439-81X09 5.82 (0.2291) 31439-81X72 5.20 (0.2047) 31439-81X10 5.84 (0.2299) 31439-81X73 5.22 (0.2055) 31439-81X11 5.86 (0.2307) 31439-81X74 *: Always check with the Parts Department for the latest parts information. Band Servo UCS000SF RETURN SPRING Unit: mm (in) Return spring Part number* Free length Outer diameter 2nd servo return spring 31605-31X20 32.5 (1.280) 25.9 (1.020) OD servo return spring 31605-80X07 62.6 (2.465) 21.7 (0.854) *: Always check with the Parts Department for the latest parts information. Output Shaft UCS000SG SEAL RING CLEARANCE Output shaft seal ring clearance (in) mm Standard 0.10 - 0.25 (0.0039 - 0.0098) Allowable limit 0.25 (0.0098) SEAL RING Outer diameter mm (in) Inner diameter mm (in) Width mm (in) Part number* 33.71 (1.327) 30.25 (1.191) 1.95 (0.077) 31525-80X09 *: Always check with the Parts Department for the latest parts information. END PLAY Output shaft end play mm (in) Revision: September 2005 0 - 0.15 (0 - 0.0059) AT-370 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] OUTPUT SHAFT ADJUSTING SHIMS Thickness mm (in) A Part number* 0.80 (0.0315) 0.84 (0.0331) 0.88 (0.0346) 0.92 (0.0362) 0.96 (0.0378) 1.00 (0.0394) 1.04 (0.0409) 1.08 (0.0425) 1.12 (0.0441) 1.16 (0.0457) 1.20 (0.0472) 31438-80X60 31438-80X61 31438-80X62 31438-80X63 31438-80X64 31438-80X65 31438-80X66 31438-80X67 31438-80X68 31438-80X69 31438-80X70 B AT D *: Always check with the Parts Department for the latest parts information. Bearing Retainer UCS000SH E SEAL RING CLEARANCE Standard Bearing retainer seal ring clearance mm (in) 0.10 - 0.30 (0.0039 - 0.0118) Allowable limit Total End Play Total end play F 0.30 (0.0118) UCS000SI mm (in) G 0.25 - 0.55 (0.0098 - 0.0217) BEARING RACE FOR ADJUSTING TOTAL END PLAY Thickness mm (in) H Part number* 0.8 (0.031) 1.0 (0.039) 1.2 (0.047) 1.4 (0.055) 1.6 (0.063) 1.8 (0.071) 2.0 (0.079) 0.9 (0.035) 1.1 (0.043) 1.3 (0.051) 1.5 (0.059) 1.7 (0.067) 1.9 (0.075) 31435-80X00 31435-80X01 31435-80X02 31435-80X03 31435-80X04 31435-80X05 31435-80X06 31435-80X09 31435-80X10 31435-80X11 31435-80X12 31435-80X13 31435-80X14 I J K L *: Always check with the Parts Department for the latest parts information. Reverse Clutch End Play Reverse clutch end play UCS000SJ mm (in) M 0.61 - 1.00 (0.0240 - 0.0394) THRUST WASHERS FOR ADJUSTING REVERSE CLUTCH DRUM END PLAY Thickness mm (in) Part number* 0.80 (0.0315) 0.95 (0.0374) 1.10 (0.0433) 1.25 (0.0492) 1.40 (0.0551) 1.55 (0.0610) 1.70 (0.0669) 1.85 (0.0728) 31508-80X13 31508-80X14 31508-80X15 31508-80X16 31508-80X17 31508-80X18 31508-80X19 31508-80X20 *: Always check with the Parts Department for the latest parts information. Removal and Installation UCS000SK Unit: mm (in) Distance between end of converter housing and torque converter Revision: September 2005 AT-371 14 (0.55) 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE4F04B] Shift Solenoid Valves UCS000SL Gear position 1 2 3 4 Shift solenoid valve A Shift solenoid valve B ON (Closed) OFF (Open) OFF (Open) ON (Closed) ON (Closed) ON (Closed) OFF (Open) OFF (Open) Solenoid Valves UCS000SM Solenoid valves Resistance (Approx.) Ω Terminal No. Shift solenoid valve A 20 - 30 2 Shift solenoid valve B 5 - 20 1 Overrun clutch solenoid valve 20 - 30 3 Line pressure solenoid valve 2.5 - 5 4 Torque converter clutch solenoid valve 5 - 20 5 A/T Fluid Temperature Sensor UCS000SN Remarks: Specification data are reference values. Monitor item Condition A/T fluid temperature sensor Specification (Approximately) Cold [20°C (68°F)] ↓ Hot [80°C (176°F)] 1.5V ↓ 0.5V 2.5 kΩ ↓ 0.3 kΩ Revolution Sensor UCS000SO Condition Judgement standard When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring function.*1 450 Hz (Approx.) CAUTION: Connect the diagnosis data link cable to the vehicle diagnosis connector. *1: A circuit tester cannot be used to test this item. When vehicle parks. 0V Dropping Resistor UCS000SP Resistance (Approx.) 12Ω Turbine Revolution Sensor (Power Train Revolution Sensor) Condition UCS000SQ Judgement standard When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring function.*1 CAUTION: Connect the diagnosis data link cable to the vehicle diagnosis connector. *1: A circuit tester cannot be used to test this item. When vehicle parks. Revision: September 2005 240 Hz (Approx.) Under 1.3V or over 4.5V AT-372 2005 Quest INDEX FOR DTC [RE5F22A] INDEX FOR DTC Alphabetical Index PFP:00024 A UCS000SR NOTE: If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to AT-450 . B DTC Items (CONSULT-II screen terms) OBD-II AT Except OBD-II Reference page GST*1 CONSULT-II only “TRANSMISSION” A/T 1ST GR FNCTN P0731 P0731 AT-483 A/T 2ND GR FNCTN P0732 P0732 AT-486 A/T 3RD GR FNCTN P0733 P0733 AT-492 A/T 4TH GR FNCTN P0734 P0734 AT-498 A/T 5TH GR FNCTN P0735 P0735 AT-503 A/T TCC S/V FNCTN P0744 P0744 AT-509 ATF TEMP SEN/CIRC P0710 P0710 AT-463 CAN COMM CIRCUIT U1000 U1000 AT-450 ELEC TH CONTROL — P1726 AT-575 CONSULT-II ENG SPD INP PERFOR D — P0726 AT-481 P0711 P0711 AT-468 — P0825 AT-566 PC SOL A(L/PRESS) P0745 P0745 AT-512 PC SOL B(SFT/PRS) P0775 P0775 AT-547 PC SOL C(TCC&SFT) P0795 P0795 AT-556 PC SOL C STC ON P0797 P0797 AT-561 PNP SW/CIRC P0705 P0705 AT-457 SHIFT P0780 P0780 AT-552 SHIFT SOL A P0750 P0750 AT-517 SHIFT SOL B P0755 P0755 AT-522 SHIFT SOL C P0760 P0760 AT-527 SHIFT SOL D P0765 P0765 AT-537 SHIFT SOL E P0770 P0770 AT-542 SFT SOL C STUCK ON P0762 P0762 AT-532 TCM POWER INPT SIG FLUID TEMP SEN GEAR LEVER SWITCH P0882 P0882 AT-570 TCM PROCESSOR — P0613 AT-455 TURBINE SENSOR P0717 P0717 AT-473 VEH SPD SE/CIR-MTR — P0500 AT-453 VHCL SPEED SEN-A/T P0722 P0722 AT-477 *1: These numbers are prescribed by SAE J2012. Revision: September 2005 AT-373 2005 Quest E F G H I J K L M INDEX FOR DTC [RE5F22A] DTC No. Index UCS000SS NOTE: If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to AT-450 . DTC OBD-II Except OBD-II CONSULT-II GST*1 CONSULT-II only “TRANSMISSION” — P0500 VEH SPD SE/CIR-MTR AT-453 — P0613 TCM PROCESSOR AT-455 P0705 P0705 PNP SW/CIRC AT-457 P0710 P0710 ATF TEMP SEN/CIRC AT-463 P0711 P0711 FLUID TEMP SEN AT-468 P0717 P0717 TURBINE SENSOR AT-473 P0722 P0722 VHCL SPEED SEN-A/T AT-477 — P0726 ENG SPD INP PERFOR AT-481 P0731 P0731 A/T 1ST GR FNCTN AT-483 P0732 P0732 A/T 2ND GR FNCTN AT-486 P0733 P0733 A/T 3RD GR FNCTN AT-492 P0734 P0734 A/T 4TH GR FNCTN AT-498 P0735 P0735 A/T 5TH GR FNCTN AT-503 P0744 P0744 A/T TCC S/V FNCTN AT-509 P0745 P0745 PC SOL A(L/PRESS) AT-512 P0750 P0750 SHIFT SOL A AT-517 P0755 P0755 SHIFT SOL B AT-522 P0760 P0760 SHIFT SOL C AT-527 P0762 P0762 SFT SOL C STUCK ON AT-532 P0765 P0765 SHIFT SOL D AT-537 P0770 P0770 SHIFT SOL E AT-542 P0775 P0775 PC SOL B(SFT/PRS) AT-547 P0780 P0780 SHIFT AT-552 P0795 P0795 PC SOL C(TCC&SFT) AT-556 P0797 P0797 PC SOL C STC ON AT-561 — P0825 GEAR LEVER SWITCH AT-566 Items (CONSULT-II screen terms) Reference page P0882 P0882 TCM POWER INPT SIG AT-570 — P1726 ELEC TH CONTROL AT-575 U1000 U1000 CAN COMM CIRCUIT AT-450 *1: These numbers are prescribed by SAE J2012. Revision: September 2005 AT-374 2005 Quest PRECAUTIONS [RE5F22A] PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” A UCS000ST The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front AT air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. D WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. E ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. F ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. G Precautions for On Board Diagnostic (OBD) System of A/T and Engine UCS000SU The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the driver of a malfunction causing emission deterioration. CAUTION: ● Be sure to turn the ignition switch “OFF” and disconnect the negative battery cable before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MIL to light up. ● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.) ● Be sure to route and secure the harnesses properly after work. Interference of the harness with a bracket, etc. may cause the MIL to light up due to a short circuit. ● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc. ● Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and ECM before returning the vehicle to the customer. H I J K L M Revision: September 2005 AT-375 2005 Quest PRECAUTIONS [RE5F22A] Precautions for A/T Assembly or TCM Replacement ● UCS000SV When replacing A/T assembly or TCM, refer to the pattern table below and initialize TCM if necessary. TCM INITIALIZATION PATTERNS TCM A/T assembly Erasing EEPROM in TCM Remarks Not required Not required because the EEPROM in TCM is in the default state. Not replaced Replaced with new one Not replaced Replaced with old one Replaced with new or old one Replaced with new or old one Not replaced Required because data connot be conformed to previous data written in the EEPROM in TCM. Required Replaced with new or old one NOTE: “Old one” is the TCM or A/T assembly that has been used on other vehicles. METHOD FOR TCM INITIALIZATION 1. 2. 3. 4. 5. Perform “CONSULT-II SETTING PROCEDURE”. Refer to AT-441, "CONSULT-II SETTING PROCEDURE" . Set the vehicle following the items listed below. ● Ignition switch “ON”. ● Selector lever “P” or “N” position. ● Engine not running. ● Vehicle speed is 0km/h (0 MPH). ● Ignition voltage is more than 10.5V. ● Malfunction was not detected. Touch “WORK SUPPORT”. Touch “INITIALIZATION”. Initialize TCM following the direction in display. Revision: September 2005 AT-376 2005 Quest PRECAUTIONS [RE5F22A] Precautions UCS000SW A NOTE: Do not remove or disassemble any RE5F22A model transaxle parts unless specified to do so in AT section. B ● Before connecting or disconnecting the TCM harness connector, turn ignition switch “OFF” and disconnect negative battery cable. Because battery voltage is applied to TCM even if ignition switch is turned “OFF”. AT D E SEF289H ● When connecting or disconnecting pin connectors into or from TCM, take care not to damage pin terminals (bend or break). Make sure that there are not any bends or breaks on TCM pin terminal, when connecting pin connectors. F G H SEF291H ● Before replacing TCM, perform TCM input/output signal inspection and make sure whether TCM functions properly or not. AT-439, "TCM INSPECTION TABLE". I J K L MEF040DA M ● After performing each TROUBLE DIAGNOSIS, perform “DTC (Diagnostic Trouble Code) CONFIRMATION PROCEDURE”. The DTC should not be displayed in the “DTC CONFIRMATION PROCEDURE” if the repair is completed. SEF217U ● ● ● Always use the specified brand of A/T fluid. Refer to MA-10, "Fluids and Lubricants" . Use paper rags not cloth rags during work. After replacing the A/T fluid, dispose of the waste oil using the methods prescribed by law, ordinance, etc. Revision: September 2005 AT-377 2005 Quest PRECAUTIONS [RE5F22A] ● ● ● ● ● ● ● ● ● ● ● ● ● Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent the internal parts from becoming contaminated by dirt or other foreign matter. Disassembly should be done in a clean work area. Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere with the operation of the transaxle. Place disassembled parts in order for easier and proper assembly. All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly. Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled. It is very important to perform functional tests whenever they are indicated. The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs and small parts from becoming scattered or lost. Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight. Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and seals, or hold bearings and washers in place during assembly. Do not use grease. Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling. After overhaul, refill the transaxle with new ATF. When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque converter and ATF cooling system. Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to AT-382, "Changing A/T Fluid" , AT-382, "Checking A/T Fluid" . Service Notice or Precautions UCS000SX ATF COOLER SERVICE If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-382, "A/T Fluid Cooler Cleaning" . For radiator replacement, refer to CO-10, "RADIATOR" . OBD-II SELF-DIAGNOSIS ● ● ● ● A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through the blinking pattern of the O/D OFF indicator or the malfunction indicator lamp (MIL). Refer to the table on AT-442, "SELF-DIAG RESULT MODE" for the indicator used to display each self-diagnostic result. The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memories. Always perform the procedure on AT-408, "HOW TO ERASE DTC" to complete the repair and avoid unnecessary blinking of the MIL. For details of OBD-II, refer to EC-51, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" . Certain systems and components, especially those related to OBD, may use the new style slidelocking type harness connector. For description and how to disconnect, refer to PG-67, "HARNESS CONNECTOR" . Wiring Diagrams and Trouble Diagnosis UCS000SY When you read wiring diagrams, refer to the following: ● GI-13, "How to Read Wiring Diagrams". ● PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit. When you perform trouble diagnosis, refer to the following: ● GI-9, "How to Follow Trouble Diagnoses". ● GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident". Revision: September 2005 AT-378 2005 Quest PREPARATION [RE5F22A] PREPARATION Special Service Tools PFP:00002 A UCS002LA The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Description Tool name (J-34301-C) Oil pressure gauge set 1 (J-34301-1) Oil pressure gauge 2 (J-34301-2) Hoses 3 (J-34298) Adapter 4 (J-34282-2) Adapter 5 (790-301-1230-A) 60° Adapter 6 (J-34301-15) Square socket B Measuring line pressure AT D E AAT896 F (J-45542) Adapter Measuring line pressure G H SCIA3019E (J-45404) Alignment tool Adjusting park/neutral position (PNP) switch I J SCIA3018E ST33290001 (J-34286) Puller a:250 mm(9.84 in) b:160 mm(6.30 in) ● Removing oil pump assembly ● Removing thrust roller bearing K L NT414 ST33400001 (J-26082) Drift a:60 mm(2.36 in) dia. b:74 mm(1.85 in) dia. M Installing differential side oil seals NT086 KV31102400 (J-34285 and J-34285-87) Clutch spring compressor a:320 mm(12.60 in) b:174 mm(6.85 in) Removing and installing return springs NT423 Revision: September 2005 AT-379 2005 Quest PREPARATION [RE5F22A] Tool number (Kent-Moore No.) Tool name Description ST30720000 (J-25405) Drift a:77 mm(3.03 in) dia. b:55.5 mm(2.185 in) dia. ● Installing oil seal ● Installing thrust roller bearing NT115 ST30612000 (J-25742-2) Drift a:62 mm(2.44 in) dia. b:40 mm(1.57 in) dia. Removing outer race and adjust shim NT073 ST3127S000 (J-25765-A) Preload gauge 1 GG91030000 (J-25765-A) Torque wrench 2 HT62940000 ( — ) Socket adapter 3 HT62900000 ( — ) Socket adapter Checking differential side bearing preload NT124 KV40102500 (J-28815) Drift a:60 mm(2.362 in) dia. b:45 mm(1.772 in) SCIA5517E ST33061000 (J-8107-2) Drift a:38 mm(1.496 in) dia. b:28.5 mm(1.122 in) dia. ● Removing tapered roller bearing ● Installing manual valve oil seal NT073 KV38100500 ( — ) Drift a:80 mm(3.15 in) dia. b:60 mm(2.362 in) dia. Installing tapered roller bearing NT115 Revision: September 2005 AT-380 2005 Quest PREPARATION [RE5F22A] Tool number (Kent-Moore No.) Tool name A Description KV40100621 (J-25273) Drift a:76 mm(2.992 in) dia. Installing outer race and adjust shim B AT SCIA5518E ST30022000 ( — ) Drift a:56 mm(2.205 in) dia. b:110 mm(4.331 in) dia. c:15 mm(0.591 in) D E SCIA5519E F Commercial Service Tools UCS002LB Tool name Description Power tool Loosening bolts and nuts G H I PBIC0190E Puller Removing tapered roller bearing J K NT077 Puller a:60 mm(2.36 in) dia. b:35 mm(1.38 in) dia. L M NT411 Revision: September 2005 AT-381 2005 Quest A/T FLUID [RE5F22A] A/T FLUID Changing A/T Fluid PFP:KLE40 UCS000T1 Refer to MA-23, "Changing A/T Fluid" . Checking A/T Fluid UCS000T2 Refer to MA-21, "Checking A/T Fluid" . A/T Fluid Cooler Cleaning UCS001EQ Whenever an automatic transaxle is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the radiator must be inspected and cleaned. Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can contaminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case, malfunction of the newly serviced A/T may result. Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler through the cooler outlet in order to flush out any built up debris. A/T FLUID COOLER CLEANING PROCEDURE 1. 2. 3. 4. Position an oil pan under the automatic transaxle's inlet and outlet cooler hoses. Identify the inlet and outlet fluid cooler hoses. Disconnect the fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve. NOTE: Replace the cooler hoses if rubber material from the hose remains on the tube fitting. Allow any A/T fluid that remains in the cooler hoses to drain into the oil pan. SCIA2945E 5. 6. 7. 8. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler outlet hose. CAUTION: ● Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner. ● Spray cooler cleaner only with adequate ventilation. ● Avoid contact with eyes and skin. ● Do not breath vapors or spray mist. Hold the hose and can as high as possible and spray Transmission Cooler Cleaner in a continuous stream into the cooler outlet hose until fluid flows out of the cooler inlet hose for 5 seconds. Insert the tip of an air gun into the end of the cooler outlet hose. Wrap a shop rag around the air gun tip and of the cooler outlet hose. SCIA2955E SCIA2962E Revision: September 2005 AT-382 2005 Quest A/T FLUID [RE5F22A] 9. 10. 11. 12. 13. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through the cooler outlet hose for 10 seconds to force out any remaining fluid. Repeat steps 5 through 9 three additional times. Position an oil pan under the banjo bolts that connect the fluid cooler steel lines to the transaxle. Remove the banjo bolts. Flush each steel line from the cooler side back toward the transaxle by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds. 14. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through each steel line from the cooler side back toward the transaxle for 10 seconds to force out any remaining fluid. 15. Ensure all debris is removed from the steel cooler lines. 16. Ensure all debris is removed from the banjo bolts and fittings. 17. Perform AT-383, "A/T FLUID COOLER DIAGNOSIS PROCEDURE" . B AT D E A/T FLUID COOLER DIAGNOSIS PROCEDURE NOTE: Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification. 1. Position an oil pan under the automatic transaxle's inlet and outlet cooler hoses. 2. Clean the exterior and tip of the cooler inlet hose. 3. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler outlet hose. CAUTION: ● Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner. ● Spray cooler cleaner only with adequate ventilation. ● Avoid contact with eyes and skin. ● Do not breath vapors or spray mist. 4. Hold the hose and can as high as possible and spray Transmission Cooler Cleaner in a continuous stream into the cooler outlet hose until fluid flows out of the cooler inlet hose for 5 seconds. 5. Tie a common white, basket-type coffee filter to the end of the cooler inlet hose. A F G H I SCIA2955E J K L M SCIA2965E 6. 7. Insert the tip of an air gun into the end of the cooler outlet hose. Wrap a shop rag around the air gun tip and end of cooler outlet hose. Blow compressed air regulated to 5 - 9 kg/cm2 (70 - 130 psi) through the cooler outlet hose to force any remaining A/T fluid into the coffee filter. 9. Remove the coffee filter from the end of the cooler inlet hose. 10. Perform AT-384, "A/T FLUID COOLER INSPECTION PROCEDURE" . 8. SCIA2966E Revision: September 2005 AT-383 2005 Quest A/T FLUID [RE5F22A] A/T FLUID COOLER INSPECTION PROCEDURE 1. a. Inspect the coffee filter for debris. If small metal debris less than 1mm (0.040 in) in size or metal powder is found in the coffee filter, this is normal. If normal debris is found, the A/T fluid cooler/radiator can be re-used and the procedure is ended. SCIA2967E b. If one or more pieces of debris are found that are over 1mm (0.040in) in size and/or peeled clutch facing material is found in the coffee filter, the fluid cooler is not serviceable. The radiator/ fluid cooler must be replaced and the inspection procedure is ended. SCIA5257E A/T FLUID COOLER FINAL INSPECTION After performing all procedures, ensure that all remaining oil is cleaned from all components. Revision: September 2005 AT-384 2005 Quest A/T CONTROL SYSTEM [RE5F22A] A/T CONTROL SYSTEM Cross-Sectional View PFP:31036 A UCS001E5 B AT D E F G H I J K L M SCIA2575E 1. Converter housing 2. 2nd brake 3. One-way clutch No. 2 4. Control valve assembly 5. Side cover 6. 1st and reverse brake 7. Forward clutch 8. Direct clutch 9. Transaxle case cover 10. B5 brake 11. Transaxle case 12. U/D clutch 13. U/D brake 14. Final gear 15. Differential case 16. Output shaft 17. Counter driven gear 18. Counter drive gear 19. Input shaft 20. Oil pump 21. One-way clutch No. 1 22. 2nd coast brake 23. Torque converter 24. Main rear planetary gear 25. Main front planetary gear 26. U/D rear planetary gear 27. U/D front planetary gear Revision: September 2005 AT-385 2005 Quest A/T CONTROL SYSTEM [RE5F22A] Shift Mechanism UCS001E6 CONSTRUCTION SCIA2576E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 12. Main planetary carrier 13. Main front internal gear 14. Main rear internal gear 15. U/D sun gear 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. Counter drive gear 22. Counter driven gear 23. Output shaft 24. Parking gear 25. Parking pawl Revision: September 2005 AT-386 2005 Quest A/T CONTROL SYSTEM [RE5F22A] FUNCTION OF CLUTCH AND BRAKE Clutch and brake components Abbr. A Function Forward clutch 1 F/C Connect input shaft 20 to main rear internal gear 10 . Direct clutch 2 D/C Connect input shaft 20 to main sun gear 11 . U/D clutch 3 U/D.C Connect U/D sun gear 15 to U/D front planetary carrier 16 . 2nd coast brake 4 2nd C/B Lock main sun gear 11 . 2nd brake 5 2nd/B Lock counterclockwise rotation of main sun gear 11 . 1st and reverse brake 6 1st & R/B Lock main front internal gear 13 . U/D brake 7 U/D.B Lock U/D sun gear 15 . B5 brake 8 B5/B Lock U/D rear planetary carrier 18 . One-way clutch No. 1 9 O.C1 Lock counterclockwise rotation of main sun gear 11 , when 2nd brake 5 operations. One-way clutch No. 2 10 O.C2 Lock counterclockwise rotation of main front internal gear 13 . B AT D E CLUTCH AND BAND CHART Clutch Shift position F/C 1 D/C 2 Brake U/D.C 3 2nd C/ B 4 2nd/B 5 1st & R/B 6 F One-way clutch U/D.B 7 B5/B 8 O.C1 9 O.C2 10 Remarks G P PARK POSITION R REVERSE POSITION N NEUTRAL POSITION H I 1st 1⇔2 J 2nd 2⇔3 D *1 Automatic shift 1⇔2⇔3⇔ 4⇔5 3rd 3⇔4 K L 4th 4⇔5 M 5th 1st 1⇔2 L*2 Automatic shift 1⇔2⇔3 2nd 2⇔3 3rd : Operates : In transition between applied and released. *1: A/T will not shift to 5th when lever switch is pushed (indicated A/T indicator “4”). *2: A/T will not shift to 3th when lever switch is pushed (indicated A/T indicator “2”). NOTE: When shifting D to L position or lever switch pushes (indicated A/T indicator “4” at D position or “2” at L position), down shift permission control is activated. Refer to AT-404, "Down Shift Permission Control" . Revision: September 2005 AT-387 2005 Quest A/T CONTROL SYSTEM [RE5F22A] POWER TRANSMISSION “N” position Since both the forward clutch and the direct clutch are released, torque from the input shaft drive is not transmitted to the output shaft. “P” position ● ● The same as for the “N” position, both the forward clutch and the direct clutch are released, so torque from the input shaft drive is not transmitted to the output shaft. The parking pole linked with the selector lever meshes with the parking gear and fastens the output shaft mechanically. SCIA2577E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 13. Main front internal gear 14. Main rear internal gear 15. U/D sun gear 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. Counter drive gear 23. Output shaft 24. Parking gear Counter driven gear 12. Main planetary carrier 22. 25. Parking pawl Revision: September 2005 AT-388 2005 Quest A/T CONTROL SYSTEM [RE5F22A] “D”, “L” positions 1st gear 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. ● A Input shaft rotates clockwise. Forward clutch operates. (Connect input shaft to main rear internal gear.) Main rear internal gear rotates clockwise. B Main rear planetary pinion gear rotates itself clockwise. Main front large planetary pinion gear rotates itself clockwise for rear planetary pinion and one. Main front small planetary pinion gear rotates itself counterclockwise. AT Main front internal gear is going to rotates counterclockwise. One-way clutch No. 2 operates. (Lock counterclockwise rotation of main front internal gear.) Main planetary carrier revolves clockwise due to reaction force of front small planetary pinion gear. D Counter drive gear rotates clockwise for main planetary carrier and one. Counter driven gear rotates counterclockwise. E U/D front internal gear rotates counterclockwise for counter driven gear and one. U/D front planetary pinion gear rotates itself counterclockwise. U/D sun gear rotates clockwise. F U/D rear planetary pinion gear rotates itself counterclockwise. B5 brake operate. (Lock rotation of U/D rear planetary carrier.) U/D rear internal gear rotates counterclockwise. G U/D front planetary carrier and output shaft rotates counterclockwise for U/D rear internal gear and one. Final gear clockwise. During deceleration, main front internal gear clockwise due to rotation itself clockwise of main front small H planetary pinion gear, but driving force loses due to free of one-way clutch No. 2. Therefore, engine brake does not operate. I J K L M Revision: September 2005 AT-389 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SCIA2585E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 13. Main front internal gear 14. Main rear internal gear 12. Main planetary carrier 15. U/D sun gear 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. Counter drive gear 22. Counter driven gear 23. Output shaft 24. Parking gear 25. Parking pawl Revision: September 2005 AT-390 2005 Quest A/T CONTROL SYSTEM [RE5F22A] “D”, “L” positions 2nd gear 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. ● A Input shaft rotates clockwise. Forward clutch operates. (Connect input shaft to main rear internal gear.) Main rear internal gear rotates clockwise. B Main rear planetary pinion gear rotates itself clockwise. Main front large planetary pinion gear rotates itself clockwise for rear planetary pinion and one. 2nd brake and 2nd coast brake operates. AT One-way clutch No. 1 operates. (Lock rotation of main sun gear.) Main planetary carrier revolves clockwise due to reaction force of front large planetary pinion gear. Counter drive gear rotates clockwise for main planetary carrier and one. D Counter driven gear rotates counterclockwise. U/D front internal gear rotates counterclockwise for counter driven gear and one. E U/D front planetary pinion gear rotates itself counterclockwise. U/D sun gear rotates clockwise. U/D rear planetary pinion gear rotates itself counterclockwise. F B5 brake operate. (Lock rotation of U/D rear planetary carrier.) U/D rear internal gear rotates counterclockwise. U/D front planetary carrier and output shaft rotates counterclockwise for U/D rear internal gear and one. G Final gear clockwise. During deceleration, driving force is connected to input shaft directly without one-way clutch. Therefore, engine brake operates. H I J K L M Revision: September 2005 AT-391 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SCIA2587E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 13. 14. Main rear internal gear 15. U/D sun gear 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. Counter drive gear 22. Counter driven gear 23. Output shaft 24. Main front internal gear 12. Main planetary carrier Parking gear 25. Parking pawl Revision: September 2005 AT-392 2005 Quest A/T CONTROL SYSTEM [RE5F22A] “D”, “L” positions 3rd gear A Input shaft rotates clockwise. Forward clutch operates. (Connect input shaft to main rear internal gear.) Main rear internal gear rotates clockwise. B Main rear planetary pinion gear rotates itself clockwise. Main front large planetary pinion gear rotates itself clockwise for rear planetary pinion and one. 2nd brake and 2nd coast brake operates. AT One-way clutch No. 1 operates. (Lock rotation of main sun gear.) Main planetary carrier revolves clockwise due to reaction force of front large planetary pinion gear. Counter drive gear rotates clockwise for main planetary carrier and one. D Counter driven gear rotates counterclockwise. U/D front internal gear rotates counterclockwise for counter driven gear and one. E U/D front planetary pinion gear rotates itself counterclockwise. U/D brake operate. (Lock rotation of U/D sun gear.) U/D front planetary carrier revolves counterclockwise due to reaction force of U/D front planetary pinion F gear. 15. U/D rear internal gear and output shaft rotates counterclockwise for U/D front planetary carrier and one. 16. Final gear clockwise. G ● During deceleration, driving force is connected to input shaft directly without one-way clutch. Therefore, engine brake operates. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. H I J K L M Revision: September 2005 AT-393 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SCIA2588E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 13. Main front internal gear 14. Main rear internal gear 12. Main planetary carrier 15. 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. 22. Counter driven gear 23. Output shaft 24. Parking gear U/D sun gear Counter drive gear 25. Parking pawl Revision: September 2005 AT-394 2005 Quest A/T CONTROL SYSTEM [RE5F22A] “D” positions 4th gear 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. ● A Input shaft rotates clockwise. Forward clutch operates. (Connect input shaft to main rear internal gear.) Main rear internal gear rotates clockwise. B Main rear planetary pinion gear rotates itself clockwise. Main front large planetary pinion gear rotates itself clockwise for rear planetary pinion and one. 2nd brake and 2nd coast brake operates. AT One-way clutch No. 1 operates. (Lock rotation of main sun gear.) Main planetary carrier revolves clockwise due to reaction force of front large planetary pinion gear. Counter drive gear rotates clockwise for main planetary carrier and one. D Counter driven gear rotates counterclockwise. U/D front internal gear rotates counterclockwise for counter driven gear and one. E U/D clutch operate. (Connect U/D sun gear to U/D front planetary carrier.) U/D front planetary pinion gear cannot rotate itself, and U/D unit rotates counterclockwise as one. Output shaft rotates counterclockwise for U/D unit and one. F Final gear clockwise. During deceleration, driving force is connected to input shaft directly without one-way clutch. Therefore, engine brake operates. G H I J K L M Revision: September 2005 AT-395 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SCIA2592E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 13. Main front internal gear 14. Main rear internal gear 12. Main planetary carrier 15. U/D sun gear 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. Counter drive gear 22. Counter driven gear 23. Output shaft 24. Parking gear 25. Parking pawl Revision: September 2005 AT-396 2005 Quest A/T CONTROL SYSTEM [RE5F22A] “D” positions 5th gear A Input shaft rotates clockwise. Forward clutch operates. (Connect input shaft to main rear internal gear.) Direct clutch operates. (Connect input shaft to main sun gear.) B Main rear planetary pinion gear cannot rotate itself, and main rear planetary unit rotates clockwise as one. Main front large planetary pinion gear cannot rotate itself for main rear planetary pinion gear and one, and main front planetary unit rotates clockwise as one. AT 6. Counter drive gear rotates clockwise for main front planetary unit and one. 7. Counter driven gear rotates counterclockwise. 8. U/D front internal gear rotates counterclockwise for counter driven gear and one. D 9. U/D clutch operate. (Connect U/D sun gear to U/D front planetary carrier.) 10. U/D front planetary pinion gear cannot rotate itself, and U/D unit rotates counterclockwise as one. 11. Output shaft rotates counterclockwise for U/D unit and one. E 12. Final gear clockwise. ● During deceleration, driving force is connected to input shaft directly without one-way clutch. Therefore, engine brake operates. F 1. 2. 3. 4. 5. G H I J K L M Revision: September 2005 AT-397 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SCIA2593E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 13. Main front internal gear 14. Main rear internal gear 12. Main planetary carrier 15. U/D sun gear 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. Counter drive gear 22. Counter driven gear 23. Output shaft 24. Parking gear 25. Parking pawl Revision: September 2005 AT-398 2005 Quest A/T CONTROL SYSTEM [RE5F22A] “R” position 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. ● A Input shaft rotates clockwise. Direct clutch operates. (Connect input shaft to main sun gear.) Main sun gear rotates clockwise. B Main rear planetary pinion gear rotates itself clockwise. Main front large planetary pinion gear rotates itself counterclockwise for rear planetary pinion gear and one. AT Main front small planetary pinion gear rotates itself clockwise. 1st and reverse brake operates. (Lock rotation of main front internal gear.) Main planetary carrier revolves counterclockwise due to reaction force of front small planetary pinion gear. D Counter drive gear rotates counterclockwise for main planetary carrier and one. Counter driven gear rotates clockwise. U/D front internal gear rotates clockwise for counter driven gear and one. E U/D front planetary pinion gear rotates itself clockwise. U/D sun gear rotates counterclockwise. F U/D rear planetary pinion gear rotates itself clockwise. B5 brake operate. (Lock rotation of U/D rear planetary carrier.) U/D rear internal gear rotates clockwise. G U/D front planetary carrier and output shaft rotates clockwise for U/D rear internal gear and one. Final gear counterclockwise. During deceleration, driving force is connected to input shaft directly without one-way clutch. Therefore, H engine brake operates. I J K L M Revision: September 2005 AT-399 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SCIA2594E 1. Forward clutch 2. Direct clutch 3. U/D clutch 4. 2nd coast brake 5. 2nd brake 6. 1st and reverse brake 7. U/D brake 8. B5 brake 9. One-way clutch No. 1 10. One-way clutch No. 2 11. Main sun gear 12. Main planetary carrier 13. Main front internal gear 14. Main rear internal gear 15. U/D sun gear 16. U/D front planetary carrier 17. U/D front internal gear 18. U/D rear planetary carrier 19. U/D rear internal gear 20. Input shaft 21. Counter drive gear 22. Counter driven gear 23. Output shaft 24. Parking gear 25. Parking pawl Revision: September 2005 AT-400 2005 Quest A/T CONTROL SYSTEM [RE5F22A] TCM Function UCS001E7 A The function of the TCM is to: ● Receive input signals sent from various switches and sensors. ● Determine required line pressure, shifting point, lock-up operation, and engine brake operation. ● Send required output signals to the respective solenoids. B CONTROL SYSTEM OUTLINE The automatic transaxle senses vehicle operating conditions through various sensors or signals. It always AT controls the optimum shift position and reduces shifting and lock-up shocks. SENSORS (or SIGNAL) PNP switch Throttle angle signal Throttle position signal Engine speed signal Engine torque signal A/T fluid temperature sensor Revolution sensor Turbine revolution sensor Vehicle speed signal Lever switch signal Stop lamp switch signal Þ TCM ACTUATORS Shift control Line pressure control Lock-up control Engine brake control Timing control Fail-safe control Self-diagnosis CONSULT-II communication line CAN communication line On board diagnosis Shift solenoid valve A Shift solenoid valve B Shift solenoid valve C Shift solenoid valve D Shift solenoid valve E Pressure control solenoid valve A Pressure control solenoid valve B Pressure control solenoid valve C O/D OFF indicator lamp Þ D E F G CONTROL SYSTEM DIAGRAM H I J K L M WCIA0492E Revision: September 2005 AT-401 2005 Quest A/T CONTROL SYSTEM [RE5F22A] Input/Output Signal of TCM Control item Throttle angle signal(*5) Throttle position signal(*5) Revolution sensor Turbine revolution sensor (*1) (*5) Vehicle speed signal MTR UCS001E8 Line pressure control Vehicle speed control Shift control Lock-up control Engine brake control Fail-safe function (*3) Self-diagnostics function X X X X X X X X(*2) X(*2) X X(*2) X X X X X X X X X X X X X X X X X X X X X X X X Engine speed signals(*5) Input X(*4) Engine torque signals(*5) X X X X X PNP switch X X X X X X X(*4) Lever switch X X X X X Stop lamp switch signal(*5) X A/T fluid temperature sensor X Operation signal(*5) Overdrive cancel signal(*5) X X X X X X X X X X X X X X X(*4) X X X X X X X X X X X X X X ASCD TCM power supply voltage signal X Shift solenoid valve A/B/C/D/E Pressure control solenoid valve A Output Pressure control solenoid valve B X X X X X X X X X Pressure control solenoid valve C X X X (*5) X Self-diagnostics table *1: Spare for revolution sensor *2: Spare for throttle angle signal *3: If these input and output signals are different, the TCM triggers the fail-safe function. *4: Used as a condition for starting self-diagnostics; if self-diagnostics are not started, it is judged that there is some kind of error. *5: CAN communications. CAN Communication UCS001E9 SYSTEM DESCRIPTION CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent error detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-5, "CAN COMMUNICATION" . Revision: September 2005 AT-402 2005 Quest A/T CONTROL SYSTEM [RE5F22A] Line Pressure Control ● ● UCS001EA The pressure control solenoid A controls linear line pressure by control signal from TCM and line pressure for clutches and brakes to reduce shift shock. This pressure control solenoid A controls the pressure regulator valve as the signal pressure and adjusts the pressure of the operating oil discharged from the oil pump to the line pressure most appropriate to the driving state. A B AT D E F G SCIA2605E LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN In order to obtain the most appropriate line pressure characteristic to meet the current driving state, the TCM controls the pressure control solenoid A current valve and thus controls the line pressure. Shift Control H I UCS001EB The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change characteristic is attained. J K L M SCIA3569E Basically TCM programmed for economy mode, but TCM changes to several shift schedule automatically according to specified condition. Revision: September 2005 AT-403 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SPECIAL SHIFT MODE Upslope Mode When TCM detects upslope from load of engine torque and decrease of acceleration, this mode changes shift points in high-speed side according to the upslope degree and avoids busy shift of A/T. Downslope Mode When TCM detects downslope from increase of acceleration with accelerator full close, this mode operates moderate engine brake by changing shift points in high-speed side. Hot Mode Control This control lowers ATF temperature by changing shift points when the temperature is extremely high. Down Shift Permission Control In order to avoid the over speed of the engine, down shift is done only at under a constant vehicle speed. UP/DOWN SHIFT LEARNING CONTROL This control learns the pressure to each clutch or brake in order to reduce shifting shock at each shifting (Up, Down, Coast down). N-D SHIFT CONTROL This control improves the N-D shift quality due to controlling line pressure solenoid valve according to forward clutch piston stroke learned in N-D shift learning control and applying best hydraulic pressure to forward clutch at N-D shift (include L). N-D SHIFT LEARNING CONTROL This control learns the forward clutch hydraulic pressure due to monitoring a forward clutch engaging time and a rotation change rate. N-R SHIFT CONTROL This control improves the N-R shift quality due to controlling shift pressure solenoid valve according to direct clutch piston stroke learned in N-R shift learning control and applying best hydraulic pressure to direct clutch at N-R shift. N-R SHIFT LEARNING CONTROL This control learns the direct clutch hydraulic pressure due to monitoring a direct clutch engaging time and a rotation change rate. TORQUE REDUCTION CONTROL This control improves the shift quality due to sending torque reduction request signal from TCM to ECM and cutting engine torque increase of shift at N-D shift, N-R shift and 1 ⇔ 2 ⇔ 3 ⇔ 4 ⇔ 5. If accelerator pedal is depressed rapidly, this control establishes the upper limit value of engine torque and avoids engine flare at 2 ⇔ 3, 3 ⇔ 4 and 4 Þ 2 of clutch to clutch shift. Revision: September 2005 AT-404 2005 Quest A/T CONTROL SYSTEM [RE5F22A] Lock-Up Control UCS001EC The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to increase power transmission efficiency. The torque converter clutch control valve operation is controlled by the pressure control solenoid valve C, which is controlled by a signal from TCM, and the torque converter clutch control valve engages or releases the torque converter clutch piston. Lock-up Operation Condition Table Selector lever D position Lever switch (A/T indicator) OFF (D) A B AT L position ON (4) OFF (3) ON (2) 4 3 2 Gear position 5 4 Lock-up × – × × – Slip lock-up × × × – – TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL Lock-up Control System Diagram D E F G H I J K SCIA2612E Lock-up Released ● In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the pressure control solenoid valve C and the lock-up apply pressure is drained. In this way, the torque converter clutch piston is not coupled. M Lock-up Applied ● In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the pressure control solenoid valve C and lock-up apply pressure is generated. In this way, the torque converter clutch piston is pressed and coupled. Revision: September 2005 L AT-405 2005 Quest A/T CONTROL SYSTEM [RE5F22A] SMOOTH LOCK-UP CONTROL When shifting from the lock-up released state to the lock-up applied state, the current output to the pressure control solenoid valve C is controlled with the TCM. In this way, when shifting to the lock-up applied state, the torque converter clutch is temporarily set to the half-clutched state to reduce the shock. Half-Clutched State ● The current output from the TCM to the pressure control solenoid valve C is varied to steadily increase the pressure control solenoid valve C pressure. In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put into half-clutched status, the torque converter clutch piston operating pressure is increased and the coupling is completed smoothly. Slip Lock-up Control ● In the slip region, the pressure control solenoid valve C current is controlled with the TCM to put it into the half-clutched state. This absorbs the engine torque fluctuation and lock-up operates from low speed. This raises the fuel efficiency for 4th and 5th gears at both low speed and when the accelerator has a low degree of opening. Revision: September 2005 AT-406 2005 Quest ON BOARD DIAGNOSTIC (OBD) SYSTEM [RE5F22A] ON BOARD DIAGNOSTIC (OBD) SYSTEM Introduction PFP:00028 A UCS000TD The A/T system has two self-diagnostic systems. The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination B with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in the ECM memory but not the TCM memory. The second is the TCM original self-diagnosis indicated by the O/D OFF indicator lamp. The malfunction is stored in the TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail, AT refer to AT-442, "SELF-DIAG RESULT MODE" . OBD-II Function for A/T System UCS000TE The ECM provides emission-related on board diagnostic (OBD-II) functions for the A/T system. One function is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches and solenoid valves are used as sensing elements. The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation to A/T system parts. One or Two Trip Detection Logic of OBD-II D E F UCS000TF ONE TRIP DETECTION LOGIC If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in the ECM memory as a DTC. The TCM is not provided with such a memory function. G TWO TRIP DETECTION LOGIC H When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC (diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st Trip If the same malfunction as that experienced during the first test drive is sensed during the second test drive, the MIL will illuminate. — 2nd Trip The “trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during vehicle operation. I OBD-II Diagnostic Trouble Code (DTC) J UCS000TG HOW TO READ DTC AND 1ST TRIP DTC DTC and 1st trip DTC can be read by the following methods. ( with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710 etc. These DTC are prescribed by SAE J2012. (CONSULT-II also displays the malfunctioning component or system.) ● 1st trip DTC No. is the same as DTC No. ● Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. However, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or occurred in the past and returned to normal. CONSULT-II can identify them as shown below, therefore, CONSULT-II (if available) is recommended. A sample of CONSULT-II display for DTC and 1st trip DTC is shown on the next page. DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with CONSULT-II. Time data indicates how many times the vehicle was driven after the last detection of a DTC. BCIA0030E Revision: September 2005 AT-407 2005 Quest K L M ON BOARD DIAGNOSTIC (OBD) SYSTEM [RE5F22A] If the DTC is being detected currently, the time data will be “0”. SAT015K If a 1st trip DTC is stored in the ECM, the time data will be “1t”. SAT016K Freeze Frame Data and 1st Trip Freeze Frame Data The ECM has a memory function, which stores the driving condition such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle speed at the moment the ECM detects a malfunction. Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data, and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For detail, refer to EC-57, "FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA" . Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the following priorities to update the data. Priority 1 Items Freeze frame data 2 3 Misfire — DTC: P0300 - P0306 Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175 Except the above items (Includes A/T related items) 1st trip freeze frame data Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM memory is erased. HOW TO ERASE DTC The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as described following. ● If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours. ● When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode selector on the ECM. The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC related to OBD-II. For details, refer to EC-52, "Emission-related Diagnostic Information" . ● Diagnostic trouble codes (DTC) ● 1st trip diagnostic trouble codes (1st trip DTC) ● Freeze frame data Revision: September 2005 AT-408 2005 Quest ON BOARD DIAGNOSTIC (OBD) SYSTEM [RE5F22A] ● ● ● 1st trip freeze frame data System readiness test (SRT) codes Test values A How to erase DTC (with CONSULT-II) ● 1. 2. 3. 4. 5. 6. 7. B If a DTC is displayed for both ECM and TCM, it is necessary to be erased for both ECM and TCM. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least 10 seconds and then turn it “ON” (engine stopped) again. AT Turn CONSULT-II “ON” and touch “A/T”. Touch “SELF-DIAG RESULTS”. D Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice. Touch “ENGINE”. Touch “SELF-DIAG RESULTS”. E Touch “ERASE”. (The DTC in the ECM will be erased.) F G H I J K L M SCIA5576E How to erase DTC (with GST) 1. 2. 3. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least 10 seconds and then turn it “ON” (engine stopped) again. Erase DTC with TCM. Refer to AT-449, "ERASE SELF-DIAGNOSIS" . (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.) Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC-146, "Generic Scan Tool (GST) Function" . How to erase DTC (no tools) The O/D OFF indicator lamp is located on the instrument panel. Revision: September 2005 AT-409 2005 Quest ON BOARD DIAGNOSTIC (OBD) SYSTEM [RE5F22A] 1. 2. 3. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least 10 seconds and then turn it “ON” (engine stopped) again. Erase DTC with TCM. Refer to AT-449, "ERASE SELF-DIAGNOSIS" . (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.) Erase DTC with ECM. Refer to EC-65, "How to Erase DTC" . Malfunction Indicator Lamp (MIL) UCS000TH DESCRIPTION The MIL is located on the instrument panel. 1. The MIL will light up when the ignition switch is turned “ON” without the engine running. This is a bulb check. ● If the MIL does not light up, refer to DI-22, "WARNING LAMPS" , or see EC-743, "MIL AND DATA LINK CONNECTOR" . 2. When the engine is started, the MIL should go off. If the MIL remains on, the on board diagnostic system has detected an engine system malfunction. SEF217U Revision: September 2005 AT-410 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] TROUBLE DIAGNOSIS DTC Inspection Priority Chart PFP:00004 A UCS000TI If some DTCs are displayed at the same time, perform inspections one by one based on the following priority chart. B NOTE: If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to AT-450 . AT Priority Detected items (DTC) 1 U1000 CAN communication line 2 Except above D Fail-Safe UCS000TJ The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is a malfunction in a main electronic control input/output signal circuit. In fail-safe mode, a driving condition is selected according to the malfunctioning location, and line pressure is set at the maximum. For this reason, the customer will be subjected to uncomfortable “slipping” or “poor acceleration” of the vehicle. In that case, handle according to the “diagnostics flow” (Refer to AT-415 ). E FAIL-SAFE FUNCTION G If any malfunction occurs in a sensor or solenoid, this function controls the A/T to make driving possible. NOTE: Line pressure is set at the maximum in fail-safe mode. Although gear position differs depending on the type of fail-safe modes, CONSULT-II indicates “5th”. DTC Malfunction items H Fail-safe* I P0500 Vehicle speed signal No learning control. P0613 TCM processor Fail-safe mode 4 P0705 PNP switch Fail-safe mode 4 P0710 ATF temperature sensor circuit Sets ATF temperature data at 111°C (232°F) after 15 minutes. Inhibits lock-up control. P0711 ATF temperature sensor function Sets ATF temperature data at 111°C (232°F) after 15 minutes. Inhibits lock-up control. P0717 Turbine revolution sensor Fail-safe mode 1 P0722 Revolution sensor Uses vehicle speed signal from combination meter as a substitute. Inhibits learning control. P0726 Engine speed signal input circuit performance Fail-safe mode 1 P0731 1st gear function No 1st gear, no control for N-D shift. P0732 2nd gear function Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slipping. P0733 3rd gear function Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slipping. P0734 4th gear function Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slipping. P0735 5th gear function Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slipping. P0744 Lock-up function Fail-safe mode 1 P0745 Pressure control solenoid valve A Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slipping. Revision: September 2005 F J K L M AT-411 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] DTC Malfunction items Fail-safe* Any one of fail-safe modes P0750 Shift solenoid valve A ● Fail-safe mode 1 ● Fail-safe mode 7. Also, ECM restricts input torque to prevent clutch slipping. Any one of fail-safe modes P0755 Shift solenoid valve B ● Fail-safe mode 1 ● Fail-safe mode 8 Any one of fail-safe modes P0760 P0762 Shift solenoid valve C ● Fail-safe mode 2 ● Fail-safe mode 5 ● Fail-safe mode 9 Fail-safe mode 2. Also, ECM restricts engine torque to prevent clutch slipping. Shift solenoid valve C stuck ON Any one of fail-safe modes P0765 Shift solenoid valve D ● Fail-safe mode 1 ● Fail-safe mode 10. Also, ECM restricts input torque to prevent clutch slipping. Any one of fail-safe modes P0770 ● Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slipping. ● Fail-safe mode 6. Also, ECM restricts engine torque to prevent clutch slipping. Shift solenoid valve E P0775 Pressure control solenoid valve B Fail-safe mode 3 P0780 Shift function Fail-safe mode 1. Also, ECM restricts input torque to prevent clutch slipping. P0795 Pressure control solenoid valve C Fail-safe mode 1 P0797 Pressure control solenoid valve C stuck ON Fail-safe mode 1 P0825 Lever switch No lever switch control. P0882 TCM power input signal Fail-safe mode 1 P1726 Electric throttle control ● The accelerator opening angle is controlled by ECM according to a pre-determined accelerator angle to make driving possible. ● No lock-up, no learning control. Any one of fail-safe modes U1000 CAN communication circuit ● Fail-safe mode 1 ● Fail-safe mode 1. Also, ECM restricts engine torque to prevent clutch slipping. ● No learning control. ● No lock-up, no learning control, no special shift mode control. *: For fail-safe modes 1 to 10, refer to AT-412, "Fail-safe mode list" . Fail-safe mode list Fail-safe mode Selector lever D position Fail-safe mode 1 Fail-safe mode 2 (CONSULT-II displays “8”) position*1 4th Pressure control solenoid valve Shift solenoid valve Gear A B C D E A B C OFF OFF OFF OFF OFF OFF OFF OFF L position 2nd OFF OFF ON OFF OFF OFF OFF OFF R position Reverse OFF OFF OFF OFF ON OFF OFF OFF D position 3rd OFF OFF ON ON OFF OFF OFF OFF L position 2nd OFF OFF ON OFF OFF OFF OFF OFF R position Reverse OFF OFF ON OFF ON OFF OFF OFF Revision: September 2005 AT-412 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Fail-safe mode Fail-safe mode 3 Fail-safe mode 4 Fail-safe mode 5 Fail-safe mode 6 Fail-safe mode 7 Selector lever Fail-safe mode 9 (CONSULT-II displays “8”) Fail-safe mode 10 (CONSULT-II displays “6”) position*1 A B C D E A B C D position 4th OFF OFF OFF OFF OFF OFF OFF OFF L position 2nd OFF OFF ON OFF ON OFF OFF OFF R position Reverse OFF OFF OFF OFF ON OFF OFF OFF D position 4th OFF OFF OFF OFF OFF OFF OFF OFF L position 4th OFF OFF OFF OFF OFF OFF OFF OFF R position Reverse OFF OFF OFF OFF OFF OFF OFF OFF D position 4th OFF OFF OFF OFF OFF OFF OFF OFF L position 4th OFF OFF OFF OFF OFF OFF OFF OFF R position Reverse OFF OFF OFF OFF ON OFF OFF OFF D position 4th OFF OFF OFF OFF OFF OFF OFF OFF L position 2nd OFF OFF ON OFF OFF OFF OFF OFF R position Reverse OFF OFF ON OFF OFF OFF OFF OFF D position 4th ON OFF OFF OFF OFF OFF OFF OFF L position 2nd ON OFF ON OFF OFF OFF OFF OFF ON OFF ON ON OFF OFF OFF OFF R position Fail-safe mode 8 (CONSULT-II displays “1”) Pressure control solenoid valve Shift solenoid valve Gear Reverse *2 D position 5th OFF ON OFF OFF OFF OFF OFF OFF L position (2nd)*3 OFF ON ON OFF OFF OFF OFF OFF R position Reverse OFF ON OFF OFF ON OFF OFF OFF D position 4th OFF OFF OFF ON OFF OFF OFF OFF L position 4th OFF OFF OFF OFF OFF OFF OFF OFF R position Reverse OFF OFF OFF OFF ON OFF OFF OFF D position 4th OFF OFF OFF ON OFF OFF OFF OFF L position 3rd OFF OFF ON ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF R position Reverse *2 *1: CONSULT-II indicates “5th”. *2: Reverse gear ratio difference (Gear ratio: 3.342) *3: 3rd gear ratio difference (Gear ratio: 2.301) A B AT D E F G H I J K L How To Perform Trouble Diagnosis For Quick and Accurate Repair UCS000TK INTRODUCTION The TCM receives a signal from the vehicle speed signal, ECM (throttle opening) or PNP switch and provides shift control or lock-up control via A/T solenoid valves. The TCM also communicates with the ECM by means of a signal sent from sensing elements used with the OBD-related parts of the A/T system for malfunction-diagnostic purposes. The TCM is capable of diagnosing malfunctioning parts while the ECM can store malfunctions in its memory. Input and output signals must always be correct and stable in the operation of the A/T system. The A/T system must be in good operating condition and be free of valve seizure, solenoid valve malfunction, etc. SAT631IB Revision: September 2005 AT-413 2005 Quest M TROUBLE DIAGNOSIS [RE5F22A] It is much more difficult to diagnose an error that occurs intermittently rather than continuously. Most intermittent errors are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the errors. A road test with CONSULT-II (or GST) or a circuit tester connected should be performed. Follow the AT-415, "WORK FLOW" . SAT632I Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The customer can supply good information about such errors, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A “Diagnostic Worksheet” as shown on the example (Refer to AT-416 ) should be used. Start your diagnosis by looking for “conventional” errors first. This will help troubleshoot driveability errors on an electronically controlled engine vehicle. Also check related Service bulletins. SEF234G Revision: September 2005 AT-414 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] WORK FLOW A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In general, each customer feels differently about a malfunction. It is important to fully understand the symptoms or conditions for a customer complaint. Make good use of the two sheets provided, “Information From Customer” (Refer to AT-416 ) and “Diagnostic Worksheet” (Refer to AT-416 ), to perform the best troubleshooting possible. A B Work Flow Chart AT D E F G H I J K L M SCIA0501E *1. AT-416 *2. AT-416 *3. AT-411 *4. AT-421 *5. AT-421, AT-423 *6. AT-424 *7. AT-441 *8. AT-407 *9. AT-410 *10. AT-450 *11. AT-575 *12. AT-576 *13. AT-596 *14. AT-431 *15. AT-408 *16. AT-450 *17. AT-575 *18. EC-52 Revision: September 2005 AT-415 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] DIAGNOSTIC WORKSHEET Information From Customer KEY POINTS ● WHAT..... Vehicle & A/T model ● WHEN..... Date, Frequencies ● WHERE..... Road conditions ● HOW..... Operating conditions, Symptoms Customer name MR/MS Model & Year VIN Trans. Model Engine Mileage Incident Date Manuf. Date In Service Date Frequency ❏ Continuous Symptoms ❏ Vehicle does not move. ❏ No up-shift ❏ Intermittent ( (❏ Any position (❏ 1st → 2nd ❏ No down-shift times a day) ❏ 2nd → 3rd (❏ 5th → 4th ❏ 4th → 3rd ❏ Particular position) ❏ 3rd → 4th ❏ 4th → 5th) ❏ 3rd → 2nd ❏ 2nd → 1st) ❏ Lock-up malfunction ❏ Shift point too high or too low. ❏ Shift shock or slip (❏ N → D ❏ Lock-up ❏ Any drive position) ❏ Noise or vibration ❏ No kick down ❏ No pattern select ❏ Others ( Malfunction indicator lamp (MIL) ) ❏ Continuously lit ❏ Not lit Diagnostic Worksheet Chart 1 ❏ Read the item on cautions concerning fail-safe and understand the customer's complaint. AT-411 ❏ A/T fluid inspection 2 ❏ Leak (Repair leak location.) ❏ State ❏ Amount AT-421 ❏ Stall test, time lag test and line pressure test ❏ Stall test ❏ Engine ❏ Torque converter one-way clutch ❏ Line pressure is low ❏ Forward clutch ❏ Direct clutch ❏ 1st and reverse brake 3 ❏ B5 brake ❏ One-way clutch No. 2 ❏ Oil pump ❏ Oil strainer ❏ Oil leak for each range circuit AT-421, AT423 ❏ Time lag test ❏ Line pressure is low ❏ Forward clutch ❏ Direct clutch ❏ 1st and reverse brake ❏ One-way clutch No. 2 ❏ Oil pump ❏ Oil strainer ❏ Oil leak for “D” position circuit ❏ Oil leak for “R” position circuit ❏ Line pressure inspection - Suspected part: Revision: September 2005 AT-416 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] ❏ Perform all road tests and enter checks in required inspection items. AT-424 A Check before engine is started ❏ The O/D OFF indicator lamp does not come on. AT-576 . ❏ Perform self-diagnostics. Enter checks for detected items. AT-425 B ❏ Vehicle speed sensor·MTR. AT-453 . ❏ TCM processor. AT-455 . ❏ PNP switch. AT-457 . ❏ A/T fluid temperature sensor circuit. AT-463 . ❏ A/T fluid temperature sensor performance. AT-468 . ❏ Turbine revolution sensor circuit. AT-473 . ❏ Vehicle speed sensor·A/T (revolution sensor) circuit. AT-477 . ❏ Engine speed input circuit performance. AT-481 . ❏ 1st gear function. AT-483 . ❏ 2nd gear function. AT-486 . ❏ 3rd gear function. AT-492 . ❏ 4th gear function. AT-498 . ❏ 5th gear function. AT-503 . ❏ Lock-up function. AT-509 . ❏ Shift function. AT-552 . ❏ Pressure control solenoid valve A. AT-512 . ❏ Pressure control solenoid valve B. AT-547 . ❏ Pressure control solenoid valve C. AT-556 . ❏ Shift solenoid valve A. AT-517 . ❏ Shift solenoid valve B. AT-522 . ❏ Shift solenoid valve C. AT-527 . ❏ Shift solenoid valve D. AT-537 . ❏ Shift solenoid valve E. AT-542 . ❏ Pressure control solenoid valve C stuck ON. AT-561 . ❏ Shift solenoid valve C stuck ON. AT-532 . ❏ Lever switch circuit. AT-566 . ❏ TCM power input signal. AT-570 . ❏ Electric throttle control system. AT-575 . ❏ CAN communication. AT-450 . ❏ Battery ❏ Other 4-1. 4 AT D E F G H I J Idle inspection 4-2. ❏ Engine cannot be started in “P” and “N” position. AT-578 . ❏ In “ P” position, vehicle moves when pushed. AT-578 . ❏ In “N” position, vehicle moves. AT-579 . ❏ Large shock when shifted from “N” to “D” position. AT-580 . ❏ Vehicle does not creep backward in “R” position. AT-581 . ❏ Vehicle does not creep forward in “D” or “L” position. AT-582 . K AT-425 L Driving tests M Part 1 4-3. ❏ Vehicle cannot be started from D1. AT-583 . ❏ A/T does not shift: D1 → D2. AT-583 . ❏ A/T does not shift: D2 → D3. AT-584 . ❏ A/T does not shift: D3 → D4. AT-585 . ❏ A/T does not shift: D4 → D5. AT-586 . ❏ A/T does not perform lock-up. AT-587 ❏ A/T does not hold lock-up condition. AT-588 . ❏ Lock-up is not released. AT-589 . Revision: September 2005 AT-417 AT-427 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Part 2 ❏ Vehicle cannot be started from D1. AT-583 . ❏ A/T does not shift: D1 → D2. AT-583 . ❏ A/T does not shift: D2 → D3. AT-584 . ❏ A/T does not shift: D3 → D4. AT-585 . AT-428 Part 3 ❏ A/T does not shift: 5th gear → 4th gear, when lever switch “OFF” → “ON”. AT-590 . ❏ A/T does not shift: 4th gear → 3rd gear, when selector lever “D” → “L”. AT-591 . ❏ A/T does not shift: 3rd gear → 2nd gear, when lever switch “OFF” → “ON”. AT-593 . ❏ A/T does not shift: 2nd gear → 1st gear, when release accelerator pedal. AT-594 . ❏ Vehicle does not decelerate by engine brake. AT-595 . ❏ Perform self-diagnostics. Enter checks for detected items. AT-429 ❏ Vehicle speed sensor·MTR. AT-453 . ❏ TCM processor. AT-455 . ❏ PNP switch. AT-457 . ❏ A/T fluid temperature sensor circuit. AT-463 . ❏ A/T fluid temperature sensor performance. AT-468 . ❏ Turbine revolution sensor circuit. AT-473 . ❏ Vehicle speed sensor·A/T (revolution sensor) circuit. AT-477 . ❏ Engine speed input circuit performance. AT-481 . ❏ 1st gear function. AT-483 . ❏ 2nd gear function. AT-486 . ❏ 3rd gear function. AT-492 . ❏ 4th gear function. AT-498 . ❏ 5th gear function. AT-503 . ❏ Lock-up function. AT-509 . ❏ Shift function. AT-552 . ❏ Pressure control solenoid valve A. AT-512 . ❏ Pressure control solenoid valve B. AT-547 . ❏ Pressure control solenoid valve C. AT-556 . ❏ Shift solenoid valve A. AT-517 . ❏ Shift solenoid valve B. AT-522 . ❏ Shift solenoid valve C. AT-527 . ❏ Shift solenoid valve D. AT-537 . ❏ Shift solenoid valve E. AT-542 . ❏ Pressure control solenoid valve C stuck ON. AT-561 . ❏ Shift solenoid valve C stuck ON. AT-532 . ❏ Lever switch circuit. AT-566 . ❏ TCM power input signal. AT-570 . ❏ Electric throttle control system. AT-575 . ❏ CAN communication. AT-450 . ❏ Battery ❏ Other 4 4-3 5 ❏ Inspect each system for items found to be NG in the self-diagnostics and repair or replace the malfunction parts. 6 ❏ Perform all road tests and enter the checks again for the required items. AT-424 7 ❏ For any remaining NG items, perform the “diagnostics procedure” and repair or replace the malfunction parts. See the chart for diagnostics by symptoms. (This chart also contains other symptoms and inspection procedures.) AT-431 8 ❏ Erase the results of the self-diagnostics from the TCM. AT-449 Revision: September 2005 AT-418 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] A/T Electrical Parts Location UCS000TL A B AT D E F G H I J K L M WCIA0421E Revision: September 2005 AT-419 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Circuit Diagram UCS000TM BCWA0307E Revision: September 2005 AT-420 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Inspections Before Trouble Diagnosis UCS000TN A A/T FLUID CHECK Fluid leakage and fluid level check Inspect for fluid leakage and check the fluid level. Refer to MA-21, "Checking A/T Fluid" . ● B Fluid condition check Inspect the fluid condition. Fluid status Conceivable Cause AT Required Operation Varnished (viscous varnish state) Clutch, brake scorched Replace the A/T fluid and check the A/T main unit and the vehicle for malfunctions (wire harnesses, cooler pipes, etc.) Milky white or cloudy Water in the fluid Replace the A/T fluid and check for places where water is getting in. Large amount of metal powder mixed in Unusual wear of sliding parts within A/T Replace the A/T fluid and check for improper operation of the A/T. D E SAT638A F STALL TEST Stall test procedure 1. 2. 3. G Inspect the amount of engine oil. Replenish the engine oil if necessary. Drive for about 10 minutes to warm up the vehicle so that the A/ T fluid temperature is 50 to 80°C (122 to 176°F). Inspect the amount of A/T fluid. Replenish if necessary. Switch of A/C and light etc. are off. H I J SAT647B 4. K Securely engage the parking brake so that the tires do not turn. L M SCIA1224E 5. 6. 7. 8. 9. Engine start, apply foot brake, and place selector lever in “D” position. While holding down the foot brake, gradually press down the accelerator pedal. Quickly read off the stall speed, then quickly remove your foot from the accelerator pedal. CAUTION: Do not hold down the accelerator pedal for more than 5 seconds during this test. Move the selector lever to the “N” position. Cool down the A/T fluid. Revision: September 2005 AT-421 SAT514G 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] CAUTION: Run the engine at idle for at least one minute. 10. Repeat step 5 through 9 with selector lever in “L” and “R” positions. Stall speed: 2,430 - 2,730 rpm Judgement stall test Selector lever position D, L H O O H Stall rotation L H Possible cause R L H ● Line pressure is low (pressure control solenoid valve A malfunction, primary regulator valve malfunction) ● Forward clutch (slipping) ● One-way clutch No. 2 ● Line pressure is low (pressure control solenoid valve A malfunction, primary regulator valve malfunction) ● Direct clutch (slipping) ● 1st and reverse brake (slipping) ● Engine or torque converter one-way clutch ● Line pressure is low (pressure control solenoid valve A malfunction, primary regulator valve malfunction) ● B5 brake (slipping) ● Oil pump ● Oil strainer (clogging) ● Oil leak for each range circuit O: Stall speed within standard value position H: Stall speed higher than standard value L: Stall speed lower than standard value TIME LAG TEST Time lag test procedure 1. 2. 3. Inspect the amount of engine oil. Replenish the engine oil if necessary. Drive for about 10 minutes to warm up the vehicle so that the A/ T fluid temperature is 50 to 80°C (122 to 176°F). Check the amount of A/T fluid. Replenish if necessary. Switch of A/C and light etc. are off. SAT647B 4. 5. 6. Securely engage the parking brake so that the tires do not turn. Engine start, apply foot brake. Measure time lag by using stopwatch from moment when shift lever is shifted in “N” to “D” position and “N” to “R” position until moment slightly shock can be felt. CAUTION: ● Make sure to take 3 measurement and take the average value. ● Make sure to keep interval for more than one minute between time lag tests. (That purpose is to remove clutch/brake pressure was left unfinished.) Revision: September 2005 AT-422 SCIA1224E 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Time lag: “N” to “D” position: “N” to “R” position: A Less than 0.7 sec. Less than 1.2 sec. B Judgement time lag test Result of time lag test Longer than standards “N” to “D” position Possible cause ● Line pressure is low (pressure control solenoid valve A malfunction, primary regulator valve malfunction) ● Forward clutch (slipping) ● One-way clutch No. 2 ● Longer than standards “N” to “R” position D Oil leak for “D” range circuit ● Line pressure is low ● Direct clutch (slipping) ● 1st and reverse brake (slipping) ● Oil leak for “R” range circuit ● Oil pump ● Oil strainer (clogging) AT E F LINE PRESSURE TEST Line pressure test port G Location of line pressure test port is show in the figure. H I J SCIA2669E Line pressure test procedure 1. 2. 3. 4. 5. K Inspect the amount of engine oil and replenish if necessary. Drive the car for about 10 minutes to warm it up so that the A/T fluid reaches in range of 50 to 80°C (122 to 176°F), then inspect the amount of A/T fluid and replenish if necessary. NOTE: The automatic fluid temperature rises in range of 50 to 80°C (122 to 176°F) during 10 minutes of driving. Switch of A/C and light etc. are off. After warming up A/T, remove the oil pressure detection plug and install the oil pressure gauge [SST: (J34301-C)] and adapter [SST: (J-45542)]. CAUTION: Make sure to check no oil leak after installing oil pressure gage. Securely engage the parking brake so that the tires do not turn. SCIA1224E Revision: September 2005 AT-423 2005 Quest L M TROUBLE DIAGNOSIS [RE5F22A] 6. 7. Start the engine, then measure the line pressure at both idle and the stall speed. CAUTION: ● Keep the brake pedal pressed all the way down during measurement. ● When measuring the line pressure at the stall speed, refer to AT-421, "STALL TEST" . After the measurements are complete, install the oil pressure detection plug and tighten to the specified torque. :7.4 N·m (0.75 kg-m, 65 in-lb) SAT493G CAUTION: Do not reuse O-ring. Line pressure Line pressure Engine speed kPa (kg/cm2 , psi) D, L positions R position At idle speed 333 - 392 (3.4 - 4.0, 48 - 57) 500 - 608 (5.1 - 6.2, 73 - 88) At stall speed 1,285 - 1,393 (13.1 - 14.2, 186 - 202) 1,706 - 1,981 (17.4 - 20.2, 247 - 287) Judgement of line pressure test Judgement Higher than standards both “D”, “L” and “R” positions Lower than standards both “D”, “L” and “R” positions Lower than standards only “D” position Lower than standards only “R” position Possible cause ● Pressure control solenoid valve A malfunction ● Primary regulator valve malfunction ● Pressure control solenoid valve A malfunction ● Primary regulator valve malfunction ● Oil pump malfunction ● B5 bake malfunction ● Oil leak for each range circuit malfunction ● Oil leak for “D” range circuit malfunction ● Forward clutch malfunction ● Oil leak for “R” range circuit malfunction ● Direct clutch malfunction ● 1st and reverse brake malfunction ROAD TEST Description ● ● 1. 2. 3. The road test inspects overall performance of the A/T and analyzes possible malfunction causes. The road test is perform in the following three stages. Check before engine is started. Refer to AT-425 . Check at idle. Refer to AT-425 . Cruise test ● Inspect all the items from Part 1 to Part 3. Refer to AT-427 , AT-428 , AT-429 . SAT786A Revision: September 2005 AT-424 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] ● ● Before beginning the road test, check the test procedure and inspection items. Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are complete. A B AT SAT496G D Check Before Engine is Started UCS000TO 1. CHECK O/D OFF INDICATOR LAMP 1. Park vehicle on level surface. 2. Move selector lever to “P” position. 3. Turn ignition switch “OFF” and wait at least 10 seconds. 4. Turn ignition switch “ON”. (Do not start engine.) Does O/D OFF indicator lamp light up for about 2 seconds? YES >> 1. Turn ignition switch “OFF”. 2. Perform the self-diagnostics and record all NG items on the diagnostics worksheet. Refer to AT447, "Diagnostic Procedure" . 3. Go to AT-425, "Check at Idle" . No >> Stop the road test and go to AT-576, "O/D OFF Indicator Lamp Does Not Come On" . Check at Idle UCS000TP 1. CHECK STARTING THE ENGINE 1. Park vehicle on level surface. 2. Move selector lever to “P” position. 3. Turn ignition switch “OFF”. 4. Turn ignition switch “START”. Does the engine start? YES >> GO TO 2. No >> Stop the road test and go to AT-578, "Engine Cannot Be Started In “P” or “N” Position" . E F G H I J K L 2. CHECK STARTING THE ENGINE 1. Push and hold shift lock release button. 2. Move selector lever in “D”, “L” or “R” position. 3. Turn ignition switch “START”. Does the engine start in either position? YES >> Stop the road test and go to AT-578, "Engine Cannot Be Started In “P” or “N” Position" . No >> GO TO 3. Revision: September 2005 AT-425 2005 Quest M TROUBLE DIAGNOSIS [RE5F22A] 3. CHECK “P” POSITION FUNCTIONS 1. Move selector lever to “P” position. 2. Turn ignition switch “OFF”. 3. Release the parking brake. 4. Push the vehicle forward or backward. 5. Engage the parking brake. When you push the vehicle with disengaging the parking brake, does it move? YES >> Enter a check mark at “In P position, vehicle moves when pushed” on the diagnostics worksheet, then continue the road test. No >> GO TO 4. 4. CHECK “N” POSITION FUNCTIONS 1. Start the engine. 2. Move selector lever to “N” position. 3. Release the parking brake. Does vehicle move forward or backward? YES >> Enter a check mark at “In N position, vehicle moves” on the diagnostics worksheet, then continue the road test. No >> GO TO 5. 5. CHECK SHIFT SHOCK 1. Engage the brake. 2. Move selector lever to “D” position. When the transaxle is shifted from “N” to “D”, is there an excessive shock? YES >> Enter a check mark at “Large shock when shifted from N to D position” on the diagnostics worksheet, then continue the road test. No >> GO TO 6. 6. CHECK “R” POSITION FUNCTIONS 1. Engage the brake. 2. Move selector lever to “R” position. 3. Disengage the brake for 4 to 5 seconds. Does the vehicle creep backward? YES >> GO TO 7. No >> Enter a check mark at “Vehicle does not creep backward in R position” on the diagnostics worksheet, then continue the road test. 7. CHECK “D” AND “L” POSITIONS FUNCTIONS Inspect whether the vehicle moves forward when the transaxle is put into the “D” and “L” positions. Does the vehicle move forward in the “D” and “L” positions? YES >> Go to AT-427, "Cruise Test - Part 1" , AT-428, "Cruise Test - Part 2" , and AT-429, "Cruise Test Part 3" . No >> Enter a check mark at “Vehicle does not creep forward in D or L position” on the diagnostics worksheet, then continue the road test. Revision: September 2005 AT-426 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Cruise Test - Part 1 UCS000TQ 1. CHECK STARTING OUT FROM D1 1. 2. 3. 4. 5. 6. A Drive the vehicle for about 10 minutes to warm up the engine oil and A/T fluid. Appropriate temperature for the A/T fluid: 50 - 80°C (122 - 176°F) Park the vehicle on a level surface. Move selector lever to “P” position. Start the engine. Move selector lever to “D” position. Press the accelerator pedal about half way down to accelerate the vehicle. B AT With CONSULT-II Read off the gear positions. Starts from D1? YES >> GO TO 2. No >> Enter a check mark at “Vehicle cannot be started from D1” on the diagnostics worksheet, then continue the road test. 2. D E F CHECK SHIFT-UP D1 → D2 Press down the accelerator pedal about half way and inspect if the vehicle shifts up (D1 → D2) at the appropriate speed. ● Refer to AT-431 . G With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does the A/T shift-up D1 → D2 at the correct speed? YES >> GO TO 3. No >> Enter a check mark at “A/T does not shift D1 → D2” on the diagnostics worksheet, then continue the road test. H 3. CHECK SHIFT-UP D2 → D3 J Press down the accelerator pedal about half way and inspect if the vehicle shifts up (D2 → D3) at the appropriate speed. ● Refer to AT-431 . With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does the A/T shift-up D2 → D3 at the correct speed? YES >> GO TO 4. No >> Enter a check mark at “A/T does not shift D2 → D3” on the diagnostics worksheet, then continue the road test. 4. CHECK SHIFT-UP D3 → D4 Press down the accelerator pedal about half way and inspect if the vehicle shifts up (D3 → D4) at the appropriate speed. ● Refer to AT-431 . With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does the A/T shift-up D3 → D4 at the correct speed? YES >> GO TO 5. NO >> Enter a check mark at “A/T does not shift D3 → D4” on the diagnostics worksheet, then continue the road test. Revision: September 2005 AT-427 2005 Quest I K L M TROUBLE DIAGNOSIS [RE5F22A] 5. CHECK SHIFT-UP D4 → D5 Press down the accelerator pedal about half way and inspect if the vehicle shifts up (D4 → D5) at the appropriate speed. ● Refer to AT-431 . With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does the A/T shift-up D4 → D5 at the correct speed? YES >> GO TO 6. NO >> Enter a check mark at “A/T does not shift D4 → D5” on the diagnostics worksheet, then continue the road test. 6. CHECK LOCK-UP When releasing accelerator pedal from D5, check lock-up from D5 to L/U. ● Refer to AT-431 . With CONSULT-II Read the lock-up status. Does it lock-up? YES >> GO TO 7. NO >> Enter a check mark at “A/T does not perform lock-up” on the diagnostics worksheet, then continue the road test. 7. CHECK LOCK-UP HOLD Check lock−up hold. Does it maintain lock-up status? YES >> GO TO 8. NO >> Enter a check mark at “A/T does not hold lock-up condition” on the diagnostics worksheet, then continue the road test. 8. CHECK LOCK-UP RELEASE Check lock-up cancellation by depressing brake pedal lightly to decelerate. With CONSULT-II Read the lock-up status. Does lock-up cancel? YES >> 1. Stop the vehicle. 2. Go to Cruise test - Part 2 (Refer to AT-428 ). NO >> Enter a check mark at “Lock-up is not released” on the diagnostics worksheet, then continue the road test. Go to Cruise test - Part 2 (Refer to AT-428 ). Cruise Test - Part 2 UCS000TR 1. CHECK STARTING FROM D1 1. 2. Move selector lever the “D” position. Accelerate at half throttle. With CONSULT-II Read the gear position. Does it start from D1? YES >> GO TO 2. NO >> Enter a check mark at “Vehicle cannot be started from D1” on the diagnostics worksheet, then continue the road test. Revision: September 2005 AT-428 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] 2. CHECK SHIFT-UP D1 → D2 A Press the accelerator pedal down all the way and inspect whether or not the transaxle shifts up (D1 → D2) at the correct speed. ● Refer to AT-431 . B With CONSULT-II Read the gear position, accelerator angle and vehicle speed. AT Does the A/T shift-up D1 → D2 at the correct speed? YES >> GO TO 3. NO >> Enter a check mark at “A/T does not shift D1 → D2” on the diagnostics worksheet, then continue D the road test. 3. CHECK SHIFT-UP D2 → D3 Press the accelerator pedal down all the way and inspect whether or not the transaxle shifts up (D2 → D3) at the correct speed. ● Refer to AT-431 . With CONSULT-II Read the gear position, accelerator angle and vehicle speed. Does the A/T shift-up D2 → D3 at the correct speed? YES >> GO TO 4. NO >> Enter a check mark at “A/T does not shift D2 → D3” on the diagnostics worksheet, then continue the road test. E F G H 4. CHECK SHIFT-UP D3 → D4 AND ENGINE BRAKE When the transaxle changes speed D2 → D3, return the accelerator pedal. Does the A/T shift-up D3 → D4 and apply the engine brake? YES >> 1. Stop the vehicle. 2. Go to Cruise test - Part 3 (Refer to AT-429 ). NO >> Enter a check mark at “A/T does not shift D3 → D4” on the diagnostics worksheet, then continue the road test. Cruise Test - Part 3 I J K UCS000TS 1. CHECK SHIFT DOWN (D5 TO D4) L 1. 2. 3. 4. 5. Confirm lever switch is in OFF position. (O/D OFF indicator lamp “OFF”.) Confirm gear selector lever is in D position. Accelerate vehicle using half-throttle to D5. Release accelerator pedal. Push lever switch while driving in D5. (O/D OFF indicator lamp “ON” and A/T indicator “4”.) M With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does A/T shift from D5 to D4? YES >> GO TO 2. NO >> Enter a check mark at “Vehicle does not shift: 5th gear → 4th gear, when lever switch OFF → ON” on diagnostics worksheet, then continue the road test. Revision: September 2005 AT-429 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] 2. CHECK SHIFT DOWN (D4 TO L3) 1. 2. 3. Driving in D4. Move selector lever from D to L position while D4. Release accelerator pedal. With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does A/T shift from D4 to L3? YES >> GO TO 3. NO >> Enter a check mark at “Vehicle does not shift: 4th gear → 3rd gear, when selector lever D → L position” on diagnostics worksheet, then continue the road test. 3. CHECK SHIFT DOWN (L3 TO L2) 1. 2. 3. 4. 5. Confirm lever switch is in OFF position. (A/T indicator “3”.) Confirm gear selector lever is in L position. Accelerate vehicle using half-throttle to L3. Release accelerator pedal. Push lever switch while driving in L3. (A/T indicator “2”.) With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does A/T shift from L3 to L2? YES >> GO TO 4. NO >> Enter a check mark at “Vehicle does not shift: 3rd gear → 2nd gear, when lever switch OFF → ON” on diagnostics worksheet, then continue the road test. 4. CHECK SHIFT DOWN (L2 TO L1) Release accelerator pedal. With CONSULT-II Read the gear position, throttle degree of opening, and vehicle speed. Does A/T shift from L2 to L1? YES >> GO TO 5. NO >> Enter a check mark at “Vehicle does not shift: 2nd gear → 1st gear, when release accelerator pedal” on diagnostics worksheet, then continue the road test. 5. CHECK ENGINE BRAKE Depress and release accelerator pedal while driving in L1. With CONSULT-II Read the gear position. Does engine braking effectively reduce speed in L1 position? YES >> 1. Stop the vehicle. 2. Perform the self-diagnostics. Refer to AT-447, "Diagnostic Procedure" . NO >> Enter a check mark at “Vehicle does not decelerate by engine brake” on the diagnostics worksheet, then continue trouble diagnosis. Revision: September 2005 AT-430 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Shift Schedule UCS000TT A VEHICLE SPEED WHEN SHIFTING GEARS Vehicle speed km/h (MPH) (Approx.) Accelerator angle D1 →D2 D2 →D3 D3 →D4 D4 →D5 D5 →D4 D4 →D3 D3 →D2 D2 →D1 100 % 67 (42) 105 (65) 170 (106) 241 (150) 230 (143) 160 (99) 92 (57) 45 (28) 90 % 67 (42) 105 (65) 170 (106) 241 (150) 230 (143) 160 (99) 92 (57) 45 (28) 80 % 65 (40) 100 (62) 152 (94) 227 (141) 178 (111) 142 (88) 86 (53) 45 (28) 70 % 53 (33) 80 (50) 125 (78) 185 (115) 147 (91) 137 (85) 68 (42) 38 (24) 60 % 46 (29) 71 (44) 106 (66) 156 (97) 108 (67) 78 (48) 46 (29) 22 (14) 50 % 43 (27) 67 (42) 97 (60) 145 (90) 98 (61) 68 (42) 40 (25) 18 (11) 40 % 38 (24) 60 (37) 89 (55) 130 (81) 89 (55) 56 (35) 30 (19) 13 (8) 30 % 33 (21) 50 (31) 70 (43) 108 (67) 68 (42) 45 (28) 25 (16) 12 (7) 20 % 23 (14) 35 (22) 49 (30) 77 (48) 49 (30) 32 (20) 22 (14) 8 (5) 10 % 17 (11) 29 (18) 39 (24) 58 (36) 44 (27) 32 (20) 22 (14) 8 (5) VEHICLE SPEED WHEN PERFORMING AND RELEASING COMPLETE LOCK-UP B AT D E F G H I Vehicle speed km/h (MPH) (Approx.) Accelerator angle Lock-up “ON” Lock-up “OFF” 50 % 190 (118) 137 (85) 15% 101 (63) 72 (45) 0-8% 73 (45) 70 (43) ● Lock-up vehicle speed indicates the speed in D position. ● Perform lock-up inspection after warming up engine. ● Lock-up vehicle speed may vary depending on the driving conditions and circumstances. J K L VEHICLE SPEED WHEN PERFORMING AND RELEASING SLIP LOCK-UP Vehicle speed km/h (MPH) (Approx.) Accelerator angle 0 - 10 % Gear position M Slip lock-up “ON” Slip lock-up “OFF” 4th 45 (28) 42 (26) 5th 58 (36) 55 (34) ● Slip lock-up vehicle speed indicates the speed in D position. ● Perform slip lock-up inspection after warming up engine. ● Slip lock-up vehicle speed may vary depending on the driving conditions and circumstances. Symptom Chart UCS002K4 Numbers are arranged in order of inspection. Perform inspections starting with number one and work up. CAUTION: Do not remove or disassemble any RE5F22A model transaxle parts unless specified to do so in AT section. Revision: September 2005 AT-431 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Symptom Condition Diagnostic Item 1. Fluid level and state 2. Control cable and PNP switch adjustment ON vehicle With selector lever in D position, driving is not possible. OFF vehicle OFF vehicle 4. Pressure control solenoid valve A AT-512 5. Control valve assembly AT-609 6. Torque converter AT-611 7. Forward and direct clutch assembly AT-619 8. B5 brake AT-646 9. One-way clutch No.2 AT-619 ON vehicle OFF vehicle ON vehicle Time lag is large. (“N” →“ D” position) OFF vehicle Revision: September 2005 AT-421 AT-608, AT606 3. TCM AT-438 4. Shift solenoid valve A AT-517 5. Shift solenoid valve B AT-522 6. Pressure control solenoid valve A AT-512 7. Control valve assembly AT-609 8. Torque converter AT-619 9. Forward and direct clutch assembly AT-619 10. 1st and reverse brake AT-619 11. B5 brake AT-646 1. Fluid level and state AT-421 2. Control cable and PNP switch adjustment No shock at all or the clutch slips when vehicle changes speed. AT-608, AT606 AT-438 2. Control cable and PNP switch adjustment With selector lever in R position, driving is not possible. AT-421 3. TCM 1. Fluid level and state ON vehicle Reference page AT-608, AT606 3. TCM AT-438 4. Shift solenoid valve A AT-517 5. Shift solenoid valve B AT-522 6. Shift solenoid valve E AT-542 7. Pressure control solenoid valve A AT-512 8. Pressure control solenoid valve C AT-556 9. Control valve assembly AT-609 10. Accumulator AT-619 1. Fluid level and state AT-421 2. Actual engine torque signal AT-481 3. Turbine revolution sensor AT-473 4. TCM AT-438 5. Control valve assembly AT-609 6. Accumulator AT-619 7. Forward and direct clutch assembly AT-619 AT-432 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Symptom Condition ON vehicle Time lag is large. (“N” →“ R” position) OFF vehicle Engine does not start in “N”, “P” position. Engine starts in positions other than “N” or “P”. Engine stalls when selector lever shifted “N” → “D”, “R”. Engine stall when vehicle slow down. Acceleration is extremely poor. ON vehicle ON vehicle ON vehicle ON vehicle ON vehicle Diagnostic Item 1. Fluid level and state AT-421 2. Actual engine torque signal AT-481 3. Turbine revolution sensor AT-473 4. TCM AT-438 5. Shift solenoid valve E AT-542 6. Control valve assembly AT-609 7. Forward and direct clutch assembly AT-619 8. 1st and reverse brake AT-619 1. Ignition switch and starter PG-4, SC-10 2. Control cable adjustment AT-608 3. PNP switch AT-457 1. Ignition switch and starter PG-4, SC-10 2. Control cable adjustment AT-608 3. PNP switch AT-457 1. Fluid level and state AT-421 2. TCM AT-438 3. Shift solenoid valve D AT-537 4. Pressure control solenoid valve C AT-556 5. Control valve assembly AT-609 1. Fluid level and state AT-421 2. TCM AT-438 3. Shift solenoid valve D AT-537 4. Shift solenoid valve E AT-542 5. Pressure control solenoid valve C AT-556 6. Control valve assembly AT-609 1. Fluid level and state AT-421 2. Control cable and PNP switch adjustment 3. Engine speed signal ON vehicle Gear does not change from D1 → D2 . AT-575 AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve A AT-517 5. Shift solenoid valve B AT-522 6. Shift solenoid valve C AT-527 7. Shift solenoid valve D AT-537 AT-609 AT-638, AT644 10. 2nd brake AT-638 11. One-way clutch No.1 AT-644 12. One-way clutch No.2 AT-619 AT-433 A B AT D E F G H I J K L AT-481 4. Electric throttle control signal 9. 2nd coast brake Revision: September 2005 AT-608, AT606 1. Fluid level and state 8. Control valve assembly OFF vehicle Reference page 2005 Quest M TROUBLE DIAGNOSIS [RE5F22A] Symptom Condition ON vehicle Gear does not change from D2 → D3 . OFF vehicle ON vehicle Gear does not change from D3 → D4 . OFF vehicle ON vehicle Gear does not change from D4 → D5 . OFF vehicle ON vehicle In D range, does not downshift to 1st gear. Diagnostic Item 1. Fluid level and state AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve B AT-522 5. Shift solenoid valve C AT-527 6. Shift solenoid valve D AT-537 7. Pressure control solenoid valve A AT-512 8. Control valve assembly AT-609 9. U/D brake AT-619 10. B5 brake AT-646 1. Fluid level and state AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve B AT-522 5. Shift solenoid valve C AT-527 6. Shift solenoid valve D AT-537 7. Control valve assembly AT-609 8. U/D clutch AT-619 9. U/D brake AT-619 1. Fluid level and state AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve B AT-522 5. Shift solenoid valve C AT-527 6. Control valve assembly AT-609 7. Forward and direct clutch assembly AT-619 8. 2nd coast brake Revision: September 2005 AT-638, AT644 9. One-way clutch No.1 AT-644 1. Fluid level and state AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve A AT-517 5. Shift solenoid valve B AT-522 6. Shift solenoid valve C AT-527 7. Shift solenoid valve D AT-537 8. Control valve assembly AT-609 9. 2nd coast brake OFF vehicle Reference page AT-638, AT644 10. 2nd brake AT-638 11. One-way clutch No.1 AT-644 12. One-way clutch No.2 AT-619 AT-434 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Symptom Condition ON vehicle In D range, does not downshift to 2nd gear. OFF vehicle ON vehicle In D range, does not downshift to 3rd gear. OFF vehicle ON vehicle In D range, does not downshift to 4th gear. OFF vehicle ON vehicle Does not lock-up or lock-up is not released. OFF vehicle Revision: September 2005 Diagnostic Item Reference page 1. Fluid level and state AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve B AT-522 5. Shift solenoid valve C AT-527 6. Shift solenoid valve D AT-537 7. Pressure control solenoid valve A AT-512 8. Control valve assembly AT-609 9. U/D brake AT-619 10. B5 brake AT-646 1. Fluid level and state AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve B AT-522 5. Shift solenoid valve C AT-527 6. Shift solenoid valve D AT-537 7. Control valve assembly AT-609 8. U/D clutch AT-619 9. U/D brake AT-619 1. Fluid level and state AT-421 2. TCM AT-438 3. Electric throttle control signal AT-575 4. Shift solenoid valve B AT-522 5. Shift solenoid valve C AT-527 6. Control valve assembly AT-609 7. Forward and direct clutch assembly AT-619 8. 2nd coast brake AT-638, AT644 9. One-way clutch No.1 AT-644 1. Fluid level and state AT-421 2. Stop lamp switch signal AT-596 3. ATF temperature sensor AT-463 4. TCM AT-438 5. Shift solenoid valve C AT-527 6. Shift solenoid valve D AT-537 7. Pressure control solenoid valve C AT-556 8. Control valve assembly AT-609 9. Torque converter AT-611 AT-435 2005 Quest A B AT D E F G H I J K L M TROUBLE DIAGNOSIS [RE5F22A] Symptom Condition ON vehicle Engine brake does not work. Diagnostic Item 1. Fluid level and state AT-421 2. TCM AT-438 3. Shift solenoid valve E AT-542 4. Electric throttle control signal AT-575 5. Control valve assembly AT-609 6. 2nd coast brake OFF vehicle Shift point is high or low. AT-638, AT644 7. U/D brake AT-619 8. B5 brake AT-646 1. Pressure control solenoid valve A AT-512 2. Engine speed signal AT-481 3. Electric throttle control signal AT-575 4. Revolution sensor AT-477 5. TCM AT-438 ON vehicle ON vehicle Large shock. (“N” →“ D” position) OFF vehicle ON vehicle Large shock. (“N” →“ R” position) OFF vehicle Revision: September 2005 Reference page 6. Control valve assembly AT-609 1. Fluid level and state AT-421 2. Actual engine torque signal AT-481 3. Turbine revolution sensor AT-473 4. ATF temperature sensor AT-463 5. Shift solenoid valve A AT-517 6. Shift solenoid valve B AT-522 7. Pressure control solenoid valve A AT-512 8. TCM AT-438 9. Control valve assembly AT-609 10. Accumulator AT-619 11. Forward and direct clutch assembly AT-619 1. Fluid level and state AT-421 2. Actual engine torque signal AT-481 3. Turbine revolution sensor AT-473 4. ATF temperature sensor AT-463 5. Shift solenoid valve E AT-542 6. Pressure control solenoid valve B AT-547 7. TCM AT-438 8. Control valve assembly AT-609 9. Forward and direct clutch assembly AT-619 10. 1st and reverse brake AT-619 AT-436 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Symptom Shock is too large when shift up. Shock is too large for coast down. Condition ON vehicle ON vehicle Diagnostic Item Reference page 1. Fluid level and state AT-421 2. Actual engine torque signal AT-481 3. Turbine revolution sensor AT-473 4. ATF temperature sensor AT-463 5. TCM power input signal AT-570 6. Shift solenoid valve A AT-517 7. Shift solenoid valve B AT-522 8. Shift solenoid valve C AT-527 9. Shift solenoid valve D AT-537 10. Shift solenoid valve E AT-542 11. Pressure control solenoid valve A AT-512 12. Pressure control solenoid valve B AT-547 13. Pressure control solenoid valve C AT-556 14. TCM AT-438 15. Control valve assembly AT-609 1. Fluid level and state AT-421 2. Actual engine torque signal AT-481 3. Turbine revolution sensor AT-473 4. ATF temperature sensor AT-463 5. TCM power input signal AT-570 6. Shift solenoid valve A AT-517 7. Shift solenoid valve B AT-522 8. Shift solenoid valve C AT-527 9. Shift solenoid valve D AT-537 10. Shift solenoid valve E AT-542 11. Pressure control solenoid valve A AT-512 12. Pressure control solenoid valve B AT-547 13. Pressure control solenoid valve C AT-556 14. TCM AT-438 15. Control valve assembly AT-609 A B AT D E F G H I J K L M Revision: September 2005 AT-437 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Symptom Shock is too large for kick down. Condition ON vehicle ON vehicle Strange noise in “R”,“N” or“ D” position. OFF vehicle With selector lever in P position, vehicle does not enter parking condition or, with selector lever in another position, parking condition is not cancelled. Vehicle runs with transaxle in “ P” position. ON vehicle OFF vehicle Diagnostic Item 1. Fluid level and state AT-421 2. Actual engine torque signal AT-481 3. Turbine revolution sensor AT-473 4. ATF temperature sensor AT-463 5. TCM power input signal AT-570 6. Shift solenoid valve A AT-517 7. Shift solenoid valve B AT-522 8. Shift solenoid valve C AT-527 9. Shift solenoid valve D AT-537 10. Shift solenoid valve E AT-542 11. Pressure control solenoid valve A AT-512 12. Pressure control solenoid valve B AT-547 13. Pressure control solenoid valve C AT-556 14. TCM AT-438 15. Control valve assembly AT-609 1. Fluid level and state AT-421 2. Control valve assembly AT-609 3. Torque convertor AT-619 4. Parking component AT-612 5. Gear system AT-619 1. PNP switch AT-457 2. Control cable adjustment AT-608 3. Control valve assembly AT-609 4. Parking component AT-612 1. Fluid level and state AT-421 2. PNP switch AT-457 ON vehicle 3. Control cable and PNP switch adjustment Vehicle runs with transaxle in “N” position. ON vehicle Reference page AT-608, AT606 4. Line pressure test AT-423 1. Fluid level and state AT-421 2. PNP switch AT-457 3. Control cable and PNP switch adjustment 4. Line pressure test TCM Input/Output Signal Reference Values AT-608, AT606 AT-423 UCS000TX TCM TERMINAL CONNECTOR LAYOUT WCIA0406E Revision: September 2005 AT-438 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] TCM INSPECTION TABLE Data are reference value and are measured between each terminal and ground. Wire Terminal Item Condition color A Data (Approx.) B 1 Y/W When turning ignition switch ON. 0 - 1.5V When turning ignition switch OFF. 0V A/T PV IGN relay AT 3 L CAN H – – 4 P CAN L – – 14 B Ground – 0V Lever switch: “ON” position 0V Lever switch: “OFF” position Battery voltage 16 21 O G/B Lever switch Pressure control solenoid valve B ground D E F When engine is running with idle speed and setting selector lever to “P” position. 0V G When turning ignition switch ON. 22 L Battery voltage Revolution sensor power supply H When turning ignition switch OFF. 0V I When turning ignition switch ON. 23 24 25 26 27 28 G BR PNP switch A G/R Shift solenoid valve B G Y/R W Battery voltage Turbine revolution sensor power supply Shift solenoid valve D J When turning ignition switch OFF. 0V Selector lever: “P”, “R” and “L” position 0V Other than the above Battery voltage When shift solenoid valve B operates. (When driving in 1st or 5th gear.) Battery voltage When shift solenoid valve B does not operate. 0V When shift solenoid valve D operates. (When driving in 3rd, 4th or 5th gear.) Battery voltage When shift solenoid valve D does not operate. 0V When turning ignition switch ON. Battery voltage When turning ignition switch OFF. Battery voltage When engine is running with idle speed and setting selector lever to “P” position. 0V K L M Power supply (Memory back-up) Pressure control solenoid valve C ground Revision: September 2005 AT-439 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Terminal Wire color Item 29 R Revolution sensor When moving at 20 km/h (12 MPH) in 1st gear. 119Hz 30 R Turbine revolution sensor When moving at 20 km/h (12 MPH) in 1st gear. 371Hz 31 G/Y Selector lever: “R”, “N”, “D” and “L” position 0V Other than the above Battery voltage Selector lever: “D” and “L” position 0V Other than the above Battery voltage Selector lever: “P” and “N” position Battery voltage Other than the above 0V When turning ignition switch ON. Battery voltage When turning ignition switch OFF. 0V 32 33 34 P/B R/V P PNP switch B PNP switch C PNP switch PN Condition Data (Approx.) Power supply 35 L/Y Pressure control solenoid valve A When engine is running with idle speed and setting selector lever to “P” position. 300Hz 36 W/L Pressure control solenoid valve B When engine is running with idle speed and setting selector lever to “P” position. 300Hz When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) Battery voltage When shift solenoid valve C does not operate. 0V When turning ignition switch ON. Battery voltage Measure 3 seconds after switching “OFF” the ignition switch. 0V When turning ignition switch ON. Battery voltage Measure 3 seconds after switching “OFF” the ignition switch. 0V When engine is running with idle speed and setting selector lever to “P” position. 0V When ATF temperature 0°C (32°F) 4.0V When ATF temperature 20°C (68°F) 3.0V When ATF temperature 80°C (176°F) 0.8V When ATF temperature 100°C (212°F) 0.5V 37 38 39 40 41 R/B Y/B Y/B L/G R/Y Shift solenoid valve C Power supply (A/T PV IGN relay) Power supply (A/T PV IGN relay) Pressure control solenoid valve A ground Fluid temperature sensor 42 LG/B Fluid temperature sensor ground 43 V/W PNP switch PA Revision: September 2005 – 0V Selector lever: “P”, “N” and “L” position 0V Other than the above Battery voltage AT-440 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Terminal Wire color 45 O/B 46 47 48 W/G BR/Y B Item Condition Pressure control solenoid valve C Shift solenoid valve A Shift solenoid valve E Data (Approx.) When engine is running with idle speed and setting selector lever to “P” position. 300Hz When shift solenoid valve A operates. (When driving in 1st gear.) Battery voltage When shift solenoid valve A does not operate. 0V When shift solenoid valve E operates. (When driving in reverse gear.) Battery voltage When shift solenoid valve E does not operate. 0V Ground – CONSULT-II Function (A/T) A B AT D 0V UCS000TY E CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. TCM diagnostic mode WORK SUPPORT SELF-DIAG RESULTS DATA MONITOR Description Supports inspections and adjustments. Commands are transmitted to the TCM for setting the status suitable for required operation, input/output signals are received from the TCM and received data is displayed. Displays TCM input/output data in real time. The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. ECU PART NUMBER G Displays TCM self-diagnosis results. CAN DIAG SUPPORT MNTR FUNCTION TEST F H Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or "NG". I TCM part number can be read. CONSULT-II SETTING PROCEDURE CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication. ● For details, refer to the separate “CONSULT-II Operations Manual”. 1. Turn ignition switch “OFF”. 2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector, which is located in driver instrument panel (lower). 3. Turn ignition switch “ON”. BBIA0336E 4. Touch “START (NISSAN BASED VHCL)”. BCIA0029E Revision: September 2005 AT-441 2005 Quest J K L M TROUBLE DIAGNOSIS [RE5F22A] 5. 6. Touch “A/T”. If “A/T” is not indicated, go to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . Perform each diagnostic test mode according to each service procedure. BCIA0030E WORK SUPPORT MODE Work item Work item Condition INITIALIZATION Under the following conditions. ● Ignition switch “ON”. ● Selector lever “P” or “N” position. ● Engine not running. ● Vehicle speed is 0 km/h (0 MPH). ● Ignition voltage is more than 10.5V. ● Malfunction was not detected. Usage Use to initialize TCM in a case of replacing transaxle or TCM. Refer to AT-376, "Precautions for A/T Assembly or TCM Replacement" . SELF-DIAG RESULT MODE After performing “SELF-DIAGNOSTIC place check marks for results on the “Diagnostic Worksheet”, AT-416, "DIAGNOSTIC WORKSHEET" . Reference pages are provide following the items. Operation procedure 1. 2. Perform “CONSULT-II SETTING PROCEDURE”. Refer to AT-441, "CONSULT-II SETTING PROCEDURE" . Touch “SELF-DIAG RESULTS”. Display shows malfunction experienced since the last erasing operation. NOTE: ● The details for “TIME” are as follow: – “CRNT”: Error currently detected with TCM. – “PAST”: Error detected in the past and memorized with TCM. ● Touch “F.F.DATA” on “SELF-DIAG RESULTS” screen to display freeze frame data. Freeze frame data shows drivSCIA2741E ing condition when malfunction is detected. For freeze frame data items, refer to AT-445, "Display item list" . Display item list X: Applicable TCM self-diagnosis —: Not applicable OBD-II (DTC) MIL indicator Items (CONSULT-II screen terms) Malfunction is detected when... O/D OFF indicator lamp*3 CAN COMM CIRCUIT “A/T” with CONSULT-II lamp*1 , “ENGINE” with CONSULT-II or GST ● When a malfunction is detected in CAN communications X U1000*4 U1000*4 VEH SPD SE/CIRMTR ● ECM detects a malfunction in vehicle speed sensor signal, after that TCM inputs the result by CAN communication. X P0500 P0500 TCM PROCESSOR ● TCM processor is malfunctioning. — P0613 — PNP SW/CIRC ● PNP switch signals input with impossible pattern X P0705 P0705 Revision: September 2005 AT-442 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] TCM self-diagnosis OBD-II (DTC) MIL indicator Items (CONSULT-II screen terms) Malfunction is detected when... O/D OFF indicator “A/T” with CONSULT-II lamp , “ENGINE” with CONSULT-II or GST X P0710 P0710 lamp*3 ● ATF TEMP SEN/ CIRC Normal voltage is not applied to ATF temperature sensor due to open, short, and so on. ● During running, the ATF temperature sensor signal voltage is excessively high or low. FLUID TEMP SEN ● ATF temperature signal does not change. — P0711 P0711*2 ● Signal from turbine revolution sensor does not input due to open, short, and so on. X P0717 P0717 ● Unexpected signal input during running. ● Signal from revolution sensor does not input due to open, short, and so on. ● Unexpected signal input during running. ● Malfunction is detected in engine speed signal, actual engine torque signal or torque reduction signal that is output from ECM through CAN communication. TURBINE SENSOR VHCL SPEED SEN-A/T ENG SPD INP PERFOR X P0722 X P0726 P0726 G X P0731 P0731 A/T 2ND GR FNCTN ● A/T cannot be shifted to the 2nd gear position even if electrical circuit is good. X P0732 P0732*2 A/T 3RD GR FNCTN ● A/T cannot be shifted to the 3rd gear position even if electrical circuit is good. X P0733 P0733*2 A/T 4TH GR FNCTN ● A/T cannot be shifted to the 4th gear position even if electrical circuit is good. X P0734 P0734 *2 A/T 5TH GR FNCTN ● A/T cannot be shifted to the 5th gear position even if electrical circuit is good. X P0735 P0735*2 A/T TCC S/V FNCTN ● A/T cannot perform lock-up even if electrical circuit is good. X P0744 P0744*2 X P0745 P0745 X P0750 P0750 X P0755 P0755 X P0760 P0760 X P0762 P0762*2 X P0765 P0765 ● TCM detects as irregular by comparing target value with monitor value. SHIFT SOL A SHIFT SOL B SHIFT SOL C SFT SOL C STUCK ON SHIFT SOL D ● X P0770 P0770 X P0775 P0775 No rotation change occurs between input (turbine revolution sensor) and output (revolution sensor) and shifting time is long. X P0780 P0780*2 X P0795 P0795 ● Shifting ends immediately. Condition in malfunction engine revs up usually shifting. ● Normal voltage is not applied to solenoid due to open, short, and so on. ● TCM detects as irregular by comparing target value with monitor value. Revision: September 2005 AT-443 L M TCM detects as irregular by comparing target value with monitor value. ● J K ● SHIFT H I Normal voltage is not applied to solenoid due to open, short, and so on. ● PC SOL C(TCC&SFT) *2 ● SHIFT SOL E PC SOL B(SFT/ PRS) Condition of shift solenoid valve C is different from monitor value, and relation between gear position and actual gear ratio is irregular. D F A/T cannot be shifted to the 1st gear position even if electrical circuit is good. Normal voltage is not applied to solenoid due to open, short, and so on. AT P0722 ● ● B E A/T 1ST GR FNCTN PC SOL A(L/ PRESS) A *1 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] TCM self-diagnosis OBD-II (DTC) MIL indicator Items (CONSULT-II screen terms) Malfunction is detected when... O/D OFF indicator lamp*3 TCM POWER INPT SIG ELEC TH CONTROL NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. lamp*1 , “ENGINE” with CONSULT-II or GST Condition of pressure control solenoid valve C is different from monitor value, and relation between gear position and actual gear ratio or lock-up status is irregular. X P0797 P0797*2 ● Lever switch signal is incorrectly input due to open, short, and so on. — P0825 — ● Voltage supplied to TCM is too low. — P0882 P0882 ● The electric throttle control system for ECM is in a malfunction, after that TCM inputs the result by CAN commnication. X P1726 P1726 No NG item has been detected. — X X ● PC SOL C STC ON GEAR LEVER SWITCH “A/T” with CONSULT-II ● *1: Refer to AT-410, "Malfunction Indicator Lamp (MIL)" . *2: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL. *3: Indicate it when performing TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS). Refer to AT-448, "TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" . *4: If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to AT-450 . CAN DIAGNOSTIC SUPPORT MONITOR Operation procedure 1. 2. Perform “CONSULT-II SETTING PROCEDURE”. Refer to AT-441, "CONSULT-II SETTING PROCEDURE" . Touch “CAN DIAGNOSTIC SUPPORT MONITOR”. BCIA0031E DATA MONITOR MODE NOTICE: 1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each solenoid). Check for time difference between actual shift timing and the CONSULT-II display. If the difference is noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical parts using applicable diagnostic procedures. 2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Manual may differ slightly. This occurs because of the following reasons: – Actual shift schedule has more or less tolerance or allowance, – Shift schedule indicated in Service Manual refers to the point where shifts start, and – Gear position displayed on CONSULT-II indicates the point where shifts are completed. 3. Display of solenoid valves on CONSULT-II changes at the start of shifting, while gear position is displayed upon completion of shifting (which is computed by TCM). Revision: September 2005 AT-444 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Operation procedure 1. 2. Perform “CONSULT-II SETTING PROCEDURE”. Refer to AT-441, "CONSULT-II SETTING PROCEDURE" . Touch “DATA MONITOR”. NOTE: When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS. Also, any malfunction detected while in this mode will be displayed at real time. A B AT Display item list X: Standard —: Not applicable Monitor item selection ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU VHCL/S SE-A/T (km/h) X X X VHCL/S SE-MTR* (km/h) X — X FLUID TEMP SE* (V) X — X FLUID TEMP* (°C) — — X Monitored item (Unit) D Remarks Vehicle speed recognized by the TCM. F Displays status of engine coolant temperature. Signal input with CAN communication line. COOLAN TEMP* (°C) — — X BATTERY VOLT* (V) X — X ENGINE SPEED* (rpm) X X X Signal input with CAN communication line. TURBINE REV* (rpm) X — X Turbine revolution computed from signal of turbine revolution sensor is displayed. OUTPUT REV* (rpm) — — X Output revolution computed from signal of revolution sensor is displayed. PNP SW A* (ON/OFF) X — X PNP SW B* (ON/OFF) X — X PNP SW C* (ON/OFF) X — X PNP SW PA* (ON/OFF) X — X PNP SW PN (ON/OFF) X — X MANU MODE SW* (ON/OFF) X — X NON M-MODE SW* (ON/OFF) X — X UP SW* (ON/OFF) X — X DOWN SW* (ON/OFF) X — X RANGE SLCT SW (ON/OFF) X — X This means lever switch. BRAKE SW* (ON/OFF) X — X This means stop lamp switch signal via CAN communication line. CLSO THL POS (ON/OFF) X — X I J K L Not mounted but displayed. M X — X ASCD OD OFF (ON/OFF) X — X ABS SIGNAL (ON/OFF) X — X TCS SIGNAL (ON/OFF) X — X TCS GEAR HOLD (ON/OFF) X — X TCS SFT CNG (ON/OFF) — — X Requests TCM for shift schedule change. LOCK-UP* (ON/OFF) — — X Always “ON” during lock-up, regardless of types. AT-445 G H ASCD SIGNAL (ON/OFF) Revision: September 2005 E Signal input with CAN communication line. 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Monitor item selection ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU SLCT LVR POSI* — — X Displays “##” when TCM can not judge selector lever position. MANU GR POSI — — X Always displays “##”. Monitored item (Unit) Remarks GEAR* — — X Indicates current gear position. When setting in P or N position, indicate by shift solenoid valves. When setting in R position, displays “1”. Displays “##” when TCM can not judge gear position. NEXT GR POSI — — X Displays “##” when TCM can not judge gear position. REDCT DEM SIG (ON/OFF) — — X Displays status of engine torque reduction demand signal. TC SLIP RATIO — — X SLIP REV (rpm) — — X Difference between engine speed and torque converter input shaft speed. Degree of opening for accelerator recognized by the TCM. For fail-safe operation, the specific value used for control is displayed. ACCELE ANGLE* (%) X X X PC SOL A OUT* (A) — — X PC SOL A MON* (A) — X X PC SOL B OUT* (A) — — X PC SOL B MON* (A) — X X PC SOL C OUT* (A) — — X PC SOL C MON* (A) — X X SFT SOL A OUT* (ON/OFF) — — X SFT SOL B OUT* (ON/OFF) — — X SFT SOL C OUT* (ON/OFF) — — X SFT SOL D OUT* (ON/OFF) — — X SFT SOL E OUT* (ON/OFF) — — X SFT SOL A MON* (ON/OFF) — X X SFT SOL B MON* (ON/OFF) — X X SFT SOL C MON* (ON/OFF) — X X SFT SOL D MON* (ON/OFF) — X X SFT SOL E MON* (ON/OFF) — X X G-RATE (G) — — X F-SAFE MODE (OK/1 to 10) — X X Numbers indicate types of fail-safe modes. Refer to AT-412, "Fail-safe mode list" . VDC SIGNAL (ON/OFF) X — X Signal input with CAN communication line. Revision: September 2005 AT-446 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Monitor item selection Monitored item (Unit) ECU INPUT SIGNALS SHIFT SCHDULE MAIN SIGNALS — A SELECTION FROM MENU — X Voltage (V) — — X Frequency (Hz) — — X DUTY-HI (high) (%) — — X DUTY-LOW (low) (%) — — X PLS WIDTH-HI (ms) — — X PLS WIDTH-LOW (ms) — — X Remarks The details for data of shift schedule are as follow: NOR: Normal mode UP1: Upslope 1 mode UP2: Upslope 2 mode (steeper then “UP1”) DOWN: Downslope mode HOT1: Hot 1 mode HOT2: Hot 2 mode (higher temperature than “HOT1”) Displays the value measured by the voltage probe. The value measured by the pulse probe is displayed. B AT D E F G *: Also, the items appear on CONSULT-II screen in freeze frame data mode of self-diagnostic results only if DTC is detected. For details, refer to AT-442, "SELF-DIAG RESULT MODE" . H ACTIVE TEST MODE Test item Test item Condition Description I Each shift solenoid operate ON/OFF by receiving the drive signal. J SHIFT SOLENOID A SHIFT SOLENOID B Under the following conditions. SHIFT SOLENOID C ● Ignition switch “ON” ● Selector lever “P” or “N” position ● Engine not running ● Vehicle speed is 0 km/h (0 MPH). PRESSURE CONTROL SOL A ● Ignition voltage is more than 10.5V. PRESSURE CONTROL SOL B ● Malfunction was not detected.* SHIFT SOLENOID D SHIFT SOLENOID E K Each pressure control solenoid is activated by receiving the drive signal. PRESSURE CONTROL SOL C L *: Except when P0711, P0731, P0732, P0733, P0734, P0735, P0744, P0762, P0780 or P0797 is detected. NOTE: Approximately 10 seconds after the operation is begun, “TEST IS STOPPED” will be displayed. Diagnostic Procedure M UCS000TZ OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II) Refer to EC-133, "CONSULT-II Function (ENGINE)" . OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST) Refer to EC-146, "Generic Scan Tool (GST) Function" . OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS) Refer to EC-67, "Malfunction Indicator Lamp (MIL)" . TCM SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II) Refer to AT-442, "SELF-DIAG RESULT MODE" . Revision: September 2005 AT-447 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS) Description As a method for locating the suspect system, when the self-diagnostics start signal is input, the memory for the malfunction location is output and the O/D OFF indicator lamp flashes to display the corresponding DTC. Diagnostic procedure 1. CHECK O/D OFF INDICATOR LAMP 1. Start the engine with selector lever in “P” position. Warm engine to normal operating temperature. 2. Turn ignition switch “ON” and “OFF” at least twice, then leave it in the “OFF” position. 3. Wait 10 seconds. 4. Turn ignition switch “ON”. (Do not start engine.) Does O/D OFF indicator lamp come on for about 2 seconds? YES >> GO TO 2. NO >> GO TO AT-576, "O/D OFF Indicator Lamp Does Not Come On" . 2. JUDGEMENT PROCEDURE NOTE: After turning ignition switch “ON” (at step 6), perform within 2 seconds (while O/D OFF indicator lamp come on.). 1. Turn ignition switch “OFF”. 2. Push shift lock release button. 3. Move selector lever from “P” to “D” position. 4. Release accelerator pedal. (Set the closed throttle position signal “ON”.) 5. Depress brake pedal. (Stop lamp switch signal “ON”.) 6. Turn ignition switch “ON”. 7. Move the selector lever to the “N” position and release brake pedal. (Stop lamp switch signal “OFF”.) 8. Move the selector lever to “D” position and depress brake pedal. (Stop lamp switch signal “ON”.) 9. Release brake pedal. (Stop lamp switch signal “OFF”.) 10. Depress accelerator pedal fully and release it. >> GO TO 3. 3. CHECK SELF-DIAGNOSIS CODE Check O/D OFF indicator lamp. Refer to AT-449, "Judgement self-diagnosis code" . If the system does not go into self-diagnostics, refer to AT-596, "TCM Self-diagnosis Does Not Activate" . >> DIAGNOSIS END Revision: September 2005 AT-448 2005 Quest TROUBLE DIAGNOSIS [RE5F22A] Judgement self-diagnosis code When a malfunction is detected, the malfunction route is indicated by longer illumination of the indicator lamp. A B AT D E F G H I J SCIA2758E K ERASE SELF-DIAGNOSIS ● ● In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is stored into the control unit as necessary during use by the user. This memory is not erased no matter how many times the ignition switch is turned ON and OFF. However, this information is erased by turning ignition switch “OFF” after executing self-diagnostics or by erasing the memory using the CONSULT-II. L M Revision: September 2005 AT-449 2005 Quest DTC U1000 CAN COMMUNICATION LINE [RE5F22A] DTC U1000 CAN COMMUNICATION LINE Description PFP:23710 UCS000U0 CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only. On Board Diagnosis Logic ● ● UCS000U1 This is an OBD-II self-diagnostic item. Diagnostic trouble code “CAN COMM CIRCUIT” with CONSULT-II or U1000 without CONSULT-II is detected when TCM cannot communicate to other control units. Possible Cause UCS000U2 Harness or connectors (CAN communication line is open or shorted.) DTC Confirmation Procedure UCS000U3 NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and maintain the following condition for at least 6 seconds. SLCT LVR POSI: “D” position If DTC is detected, go to AT-452, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “WITH CONSULT-II”. Revision: September 2005 AT-450 2005 Quest DTC U1000 CAN COMMUNICATION LINE [RE5F22A] Wiring Diagram — AT — CAN UCS000U4 A B AT D E F G H I J K L M BCWA0308E Revision: September 2005 AT-451 2005 Quest DTC U1000 CAN COMMUNICATION LINE [RE5F22A] TCM terminals and data are reference value. Wire Item Terminal color Condition Data (Approx.) 3 L CAN H – – 4 P CAN L – – Diagnostic Procedure UCS000U5 1. CHECK CAN COMMUNICATION CIRCUIT With CONSULT-II 1. Turn ignition switch “ON” and start engine. 2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with in CONSULT-II. 3. The “CAN COMM CIRCUIT” is detected. Yes or No? Yes >> Print out CONSULT-II screen, GO TO LAN-3, "Precautions When Using CONSULT-II" . No >> INSPECTION END SCIA2818E Revision: September 2005 AT-452 2005 Quest DTC P0500 VEHICLE SPEED SENSOR MTR [RE5F22A] DTC P0500 VEHICLE SPEED SENSOR MTR Description PFP:24814 A UCS0015A The vehicle speed sensor·MTR signal is transmitted from combination meter to TCM by CAN communication line. The signal functions as an auxiliary device to the revolution sensor when it is malfunctioning. The TCM will then use the vehicle speed sensor·MTR signal. On Board Diagnosis Logic ● ● UCS0015B This is not an OBD-II self-diagnostic item. Diagnostic trouble code “VEH SPD SE/CIR-MTR” with CONSULT-II or 15th judgement flicker without CONSULT-II is detected when TCM does not receive the proper vehicle speed sensor MTR signal (input by CAN communication) from combination meter. Possible Cause ● ● ● ● B AT D UCS0015C E Harness or connectors (The signal circuit is open or shorted.) Combination meter ABS actuator and electric unit (control unit) Wheel sensor F DTC Confirmation Procedure UCS0015D CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. G H I WITH CONSULT-II 1. 2. 3. 4. Turn ignition switch “ON” and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds. VHCL/S SE-A/T: 30 km/h (17 MPH) or more ACCELE ANGLE: 10 % or less If DTC is detected, go to AT-454, "Diagnostic Procedure" . J K L BCIA0030E M Revision: September 2005 AT-453 2005 Quest DTC P0500 VEHICLE SPEED SENSOR MTR [RE5F22A] Diagnostic Procedure UCS0015E 1. CHECK INPUT SIGNALS With CONSULT-II Start engine. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Drive vehicle, and then make sure that the values of “VHCL/S SE-A/T” and “VHCL/S SE-MTR” are same. OK or NG OK >> GO TO 4. NG >> GO TO 2. 1. 2. 3. SCIA2922E 2. CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) Refer to BRC-11, "TROUBLE DIAGNOSIS" (with TCS/ABS) or BRC-55, "TROUBLE DIAGNOSIS" (with VDC/TCS/ABS). OK or NG OK >> GO TO 3. NG >> If NG, recheck pin terminals for damage or loose connection with harness connector. 3. CHECK DTC WITH COMBINATION METER Refer to DI-5, "COMBINATION METERS" . OK or NG OK >> GO TO 4. NG >> If NG, recheck pin terminals for damage or loose connection with harness connector. 4. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-453, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 5. 5. CHECK TCM 1. Check TCM input/output signal. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-454 2005 Quest DTC P0613 TCM PROCESSOR [RE5F22A] DTC P0613 TCM PROCESSOR Description PFP:31036 A UCS0011Q The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The TCM controls the A/T. B AT D SCIA2820E E On Board Diagnosis Logic ● ● UCS0011R This is not an OBD-II self-diagnostic item. Diagnostic trouble code “TCM PROCESSOR” with CONSULT-II is detected when TCM processor is malfunctioning. Possible Cause F UCS0011S G TCM DTC Confirmation Procedure UCS0011T NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. H I WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Run engine for at least 2 consecutive seconds at idle speed. If DTC is detected, go to AT-456, "Diagnostic Procedure" . J K L BCIA0030E Revision: September 2005 AT-455 2005 Quest M DTC P0613 TCM PROCESSOR [RE5F22A] Diagnostic Procedure UCS0011U 1. CHECK DTC With CONSULT-II Turn ignition switch “ON”. (Do not start engine.) Select “SELF-DIAG RESULTS” mode for “A/T” with CONSULTII. 3. Touch “ERASE”. 4. Turn ignition switch “OFF” and wait at least 10 seconds. 5. Perform DTC confirmation procedure, AT-455, "DTC Confirmation Procedure" . Is the “TCM PROCESSOR” displayed again? YES >> Replace TCM. NO >> INSPECTION END 1. 2. Revision: September 2005 AT-456 BCIA0030E 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE5F22A] DTC P0705 PARK/NEUTRAL POSITION SWITCH Description ● ● ● PFP:32006 A UCS000UC The park/neutral position (PNP) switch includes a transmission range switch. The transmission range switch detects the selector lever position and sends a signal to the TCM. TCM judges the selector lever position by the park/neutral position (PNP) switch signal. Selector lever PNP switch A PNP switch B PNP switch C PNP switch PA PNP switch PN P ON OFF OFF ON ON R ON ON OFF OFF OFF N OFF ON OFF ON ON D OFF ON ON OFF OFF L ON ON ON ON OFF On Board Diagnosis Logic ● ● ● AT D E UCS000UD This is an OBD-II self-diagnostic item. Diagnostic trouble code “PNP SW/CIRC” with CONSULT-II or P0705 without CONSULT-II is detected when PNP switch signals input with impossible pattern. Possible Cause ● B UCS000UE Harness or connectors [The park/neutral position (PNP) switch and TCM circuit is open or shorted.] Park/neutral position (PNP) switch DTC Confirmation Procedure F G H UCS000UF NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. I J WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Move selector lever to each position. SLCT LVR POSI: “P”, “R”, “N”, “D” or “L” position Wait for at least 5 consecutive seconds at each position. If DTC is detected, go to AT-460, "Diagnostic Procedure" . K L M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-457 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE5F22A] Wiring Diagram — AT — PNP/SW UCS000UG BCWA0309E Revision: September 2005 AT-458 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 24 31 32 33 43 BR G/Y P/B R/V V/W PNP switch A PNP switch B PNP switch C PNP switch PN PNP switch PA Data (Approx.) Selector lever: “P”, “R” and “L” position 0V Other than the above Battery voltage Selector lever: “R”, “N”, “D” and “L” position 0V Other than the above Battery voltage Selector lever: “D” and “L” position 0V Other than the above Battery voltage Selector lever: “P” and “N” position Battery voltage Other than the above 0V Selector lever: “P”, “N” and “L” position 0V Other than the above Battery voltage A B AT D E F G H I J K L M Revision: September 2005 AT-459 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE5F22A] Diagnostic Procedure UCS000UH 1. CHECK PNP SWITCH CIRCUIT 1. 2. 3. With CONSULT-II Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Move selector lever to “P”, “R”, “N”, “D” and “L” position and check the value of “PNP SW A”, “PNP SW B”, “PNP SW C”, “PNP SW PA” and “PNP SW PN”. Selector lever “PNP SW A” “PNP SW B” “PNP SW C” “PNP SW PA” “PNP SW PN” P ON OFF OFF ON ON R ON ON OFF OFF OFF N OFF ON OFF ON ON D OFF ON ON OFF OFF L ON ON ON ON OFF SCIA2823E 1. 2. Without CONSULT-II Turn ignition switch “ON”. (Do not start engine.) Move selector lever to “P”, “R”, “N”, “D” and “L” position and check voltage between the TCM connector terminals and ground. Connector No. Selector lever E142 Terminal (Wire color) 24 (BR) Ground 31 (G/Y) Ground 32 (P/B) Ground 33 (P/V) Ground 43 (V/W) Ground P 0V Battery voltage Battery voltage Battery voltage 0V R 0V 0V Battery voltage 0V Battery voltage N Battery voltage 0V Battery voltage Battery voltage 0V D Battery voltage 0V 0V 0V Battery voltage L 0V 0V 0V 0V 0V SCIA2826E OK or NG OK >> GO TO 5. NG >> GO TO 2. Revision: September 2005 AT-460 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE5F22A] 2. CHECK PNP SWITCH POWER SOURCE CIRCUIT 1. 2. 3. 4. A Turn ignition switch “OFF”. Disconnect the PNP switch connector. Turn ignition switch “ON”. (Do not start engine.) Check the voltage between PNP switch connector terminal 1 and ground. B AT 5. 6. Connector Terminal (Wire color) Voltage F29 1 (G) - Ground Battery voltage D Turn ignition switch “OFF”. Check voltage between PNP switch connector terminal 1 and ground. E Connector Terminal (Wire color) Voltage F29 1 (G) - Ground 0V SCIA3576E F 7. If OK, check harness for short-circuit to ground or power source. OK or NG OK >> GO TO 3. NG >> Check the following. If any items are damaged, repair or replace damaged parts. ● Harness for short or open between ignition switch and PNP switch ● Ignition switch and fuse Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . G H 3. CHECK HARNESS BETWEEN TCM AND PNP SWITCH 1. 2. 3. I Turn ignition switch “OFF”. Disconnect the TCM connector and PNP switch connector. Check continuity between TCM connector terminals 24, 31, 32, 43 and ground. Connector Terminal (Wire color) 24 (BR) - Ground Condition J Continuity Selector lever: “P”, “R” and “L” position Yes Other than the above No K L SCIA2827E 31 (G/Y) - Ground E142 32 (P/B) - Ground 43 (V/W) - Ground Selector lever: “R”, “N”, “D” and “L” position Yes Other than the above No Selector lever: “D” and “L” position Yes Other than the above No Selector lever: “P”, “N” and “L” position Yes Other than the above No M 4. If OK, check the following. Harness for short-circuit to ground or power source. – Open or short-circuit in the harness between combination meter and TCM. OK or NG OK >> GO TO 5. NG >> GO TO 4. – Revision: September 2005 AT-461 2005 Quest DTC P0705 PARK/NEUTRAL POSITION SWITCH [RE5F22A] 4. DETECT MALFUNCTIONING ITEM Check the following. ● Open or short-circuit in the harness between TCM and PNP switch A, B, C, PA. ● Open or short-circuit in the harness for ground of PNP switch. ● PNP switch. Refer to AT-462, "Component Inspection" . OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 5. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-457, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 6. 6. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS000UI PNP SWITCH 1. Check continuity between PNP switch terminals while moving selector lever. Refer to the following table. 2. 3. 4. If NG, check again with control cable disconnected. (Refer to step 1 above.) If OK on step 2, adjust control cable. Refer to AT-608, "Control Cable Adjustment" . If NG on step 2, remove park/neutral position (PNP) switch from A/T and check continuity of park/neutral position (PNP) switch terminals. (Refer to step 1 above.) If OK on step 4, adjust park/neutral position (PNP) switch. Refer to AT-606, "Park/Neutral Position (PNP) Switch Adjustment" . If NG on step 4, replace park/neutral position (PNP) switch. SCIA3577E 5. 6. Revision: September 2005 AT-462 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE5F22A] DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT Description PFP:31940 A UCS000W4 The A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to the TCM. B On Board Diagnosis Logic ● ● – – UCS000W6 This is an OBD-II self-diagnostic item. Diagnostic trouble code “ATF TEMP SEN/CIRC” with CONSULT-II or P0710 without CONSULT-II is AT detected under the following conditions. When normal voltage not applied to ATF temperature sensor due to open, short, and so on. When during running, the ATF temperature sensor signal voltage is excessively high or low. D Possible Cause ● ● UCS000W7 Harness or connectors (The sensor circuit is open or shorted.) A/T fluid temperature sensor E DTC Confirmation Procedure UCS000W8 NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. 6. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Warm up engine so that engine coolant temperature is more than 50°C (122°F). COOLAN TEMP: More than 50°C (122°F) Maintain the following conditions for at least 16 minutes (Total). (It is not necessary to drive vehicle.) COOLAN TEMP: More than 50°C (122°F) SLCT LVR POSI: “D” position If DTC is detected, go to AT-465, "Diagnostic Procedure" . F G H I J K BCIA0030E WITH GST L Follow the procedure “With CONSULT-II”. M Revision: September 2005 AT-463 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE5F22A] Wiring Diagram — AT — FTS UCS000W9 BCWA0340E Revision: September 2005 AT-464 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color When ATF temperature 0°C (32°F) 41 42 When ATF temperature 20°C (68°F) Fluid temperature sensor R/Y LG/B Data (Approx.) 4.0V 0.8V When ATF temperature 100°C (212°F) 0.5V – Diagnostic Procedure B 3.0V When ATF temperature 80°C (176°F) Fluid temperature sensor ground AT 0V UCS002LE 1. CHECK FLUID TEMPERATURE SENSOR SIGNAL With CONSULT-II 1. Start engine. 2. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. 3. Read out the value of “FLUID TEMP SE”. Item name Fluid temperature sensor Condition Display value (Approx.) 0°C (32°F) 4.0V 20°C (68°F) 3.0V 80°C (176°F) 0.8V 100°C (212°F) 0.5V F G H Without CONSULT-II 1. Start engine. 2. Check voltage between TCM connector terminals 41 and 42 while warming up A/T. Refer to AT-464, "Wiring Diagram — AT — FTS" . E142 Terminal (Wire color) 41 (R/Y) - 42 (LG/B) (ground) Temperature Voltage (Approx.) 0°C (32°F) 4.0V 20°C (68°F) 3.0V 80°C (176°F) 0.8V 100°C (212°F) 0.5V 3. Turn ignition switch “OFF”. 4. Disconnect the TCM connector. 5. Check if there is continuity between the connector terminal and ground. OK or NG OK >> GO TO 6. NG >> GO TO 2. Revision: September 2005 D E SCIA2870E Connector A AT-465 I J K L M SCIA2871E 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE5F22A] 2. CHECK FLUID TEMPERATURE SENSOR CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between terminals 41 and 42. Connector E142 Terminal (Wire color) 41 (R/Y) - 42 (LG/B) (ground) Temperature Resistance (Approx.) 0°C (32°F) 9.8 kΩ 20°C (68°F) 4.2 kΩ 80°C (176°F) 0.54 kΩ 100°C (212°F) 0.31 kΩ 4. Check if there is continuity between the connector terminal and ground. OK or NG OK >> GO TO 6. NG >> GO TO 3. SCIA2872E 3. CHECK TERMINAL CORD ASSEMBLY WITH A/T FLUID TEMPERATURE SENSOR 1. 2. 3. Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminals 4 and 8. Connector F30 Terminal 4-8 Temperature Resistance (Approx.) 0°C (32°F) 9.8 kΩ 20°C (68°F) 4.2 kΩ 80°C (176°F) 0.54 kΩ 100°C (212°F) 0.31 kΩ OK or NG OK >> GO TO 4. NG >> GO TO 5. SCIA2873E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. Revision: September 2005 AT-466 2005 Quest DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT [RE5F22A] 5. CHECK A/T FLUID TEMPERATURE SENSOR 1. 2. 3. A Remove side cover. Refer to AT-609, "Side cover" . Disconnect A/T fluid temperature sensor. Check resistance between terminals 4 and 8. Connector Terminal F30 4-8 Temperature Resistance 10°C (°F) 5.80 - 7.09kΩ 110°C (°F) 0.23 - 0.26kΩ B AT OK or NG OK >> GO TO 6. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . D SCIA4323E E 6. CHECK DTC F Perform “DTC Confirmation Procedure”. Refer to AT-463, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 7. G 7. CHECK TCM H 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. I J Component Inspection UCS002LF A/T FLUID TEMPERATURE SENSOR 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect A/T fluid temperature sensor. Check resistance between terminals 4 and 8. Connector Terminal F30 4-8 4. Temperature Resistance 10°C (°F) 5.80 - 7.09kΩ 110°C (°F) 0.23 - 0.26kΩ K L M If NG, repair and replace transmission wire. Refer to AT-609, "Transmission wire" . SCIA4323E Revision: September 2005 AT-467 2005 Quest DTC P0711 FLUID TEMPERATURE SENSOR PERFORMANCE [RE5F22A] DTC P0711 FLUID TEMPERATURE SENSOR PERFORMANCE Description PFP:31940 UCS0011V The A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to the TCM. On Board Diagnosis Logic ● ● UCS0011W This is an OBD-II self-diagnostic item. Diagnostic trouble code “FLUID TEMP SEN” with CONSULT-II or P0711 without CONSULT-II is detected when ATF temperature signal does not change. Possible Cause ● ● UCS0011X Harness or connectors (The sensor circuit is open or shorted.) A/T fluid temperature sensor DTC Confirmation Procedure UCS0011Y CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and maintain the following conditions for at least 15 minutes (Total). (It is not necessary to maintain continuously.) VHCL SPEED SE-A/T: 40 km/h (25 MPH) or more SLCT LVR POSI: “D” position If DTC is detected, go to AT-470, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-468 2005 Quest DTC P0711 FLUID TEMPERATURE SENSOR PERFORMANCE [RE5F22A] Wiring Diagram — AT — FTSP UCS0011Z A B AT D E F G H I J K L M BCWA0341E Revision: September 2005 AT-469 2005 Quest DTC P0711 FLUID TEMPERATURE SENSOR PERFORMANCE [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color When ATF temperature 0°C (32°F) 41 Fluid temperature sensor R/Y 42 LG/B Data (Approx.) 4.0V When ATF temperature 20°C (68°F) 3.0V When ATF temperature 80°C (176°F) 0.8V When ATF temperature 100°C (212°F) 0.5V Fluid temperature sensor ground – Diagnostic Procedure 0V UCS002LG 1. CHECK FLUID TEMPERATURE SENSOR SIGNAL With CONSULT-II 1. Start engine. 2. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. 3. Read out the value of “FLUID TEMP SE”. Item name Fluid temperature sensor Condition Display value (Approx.) 0°C (32°F) 4.0V 20°C (68°F) 3.0V 80°C (176°F) 0.8V 100°C (212°F) 0.5V SCIA2870E Without CONSULT-II 1. Start engine. 2. Check voltage between TCM connector terminals 41 and 42 while warming up A/T. Refer to AT-469, "Wiring Diagram — AT — FTSP" . Connector E142 Terminal (Wire color) 41 (R/Y) - 42 (LG/B) (ground) Temperature Voltage (Approx.) 0°C (32°F) 4.0V 20°C (68°F) 3.0V 80°C (176°F) 0.8V 100°C (212°F) 0.5V 3. Turn ignition switch “OFF”. 4. Disconnect the TCM connector. 5. Check if there is continuity between the connector terminal and ground. OK or NG OK >> GO TO 6. NG >> GO TO 2. Revision: September 2005 AT-470 SCIA2871E 2005 Quest DTC P0711 FLUID TEMPERATURE SENSOR PERFORMANCE [RE5F22A] 2. CHECK FLUID TEMPERATURE SENSOR CIRCUIT 1. 2. 3. A Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between terminals 41 and 42. Connector E142 Terminal (Wire color) 41 (R/Y) - 42 (LG/B) (ground) B Temperature Resistance (Approx.) 0°C (32°F) 9.8 kΩ 20°C (68°F) 4.2 kΩ 80°C (176°F) 0.54 kΩ 100°C (212°F) 0.31 kΩ Check if there is continuity between the connector terminal and ground. OK or NG OK >> GO TO 6. NG >> GO TO 3. AT D 4. SCIA2872E E F 3. CHECK TERMINAL CORD ASSEMBLY WITH A/T FLUID TEMPERATURE SENSOR G 1. 2. 3. Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminals 4 and 8. Connector F30 Terminal 4-8 Temperature Resistance (Approx.) 0°C (32°F) 9.8 kΩ 20°C (68°F) 4.2 kΩ 80°C (176°F) 0.54 kΩ 100°C (212°F) 0.31 kΩ 4. Reinstall any part removed. OK or NG OK >> GO TO 4. NG >> GO TO 5. H I J SCIA2873E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY L Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. Revision: September 2005 AT-471 K M 2005 Quest DTC P0711 FLUID TEMPERATURE SENSOR PERFORMANCE [RE5F22A] 5. CHECK A/T FLUID TEMPERATURE SENSOR 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect A/T fluid temperature sensor. Check resistance between terminals 4 and 8. Connector Terminal) F30 4-8 Temperature Resistance 10°C (°F) 5.80 - 7.09kΩ 110°C (°F) 0.23 - 0.26kΩ OK or NG OK >> GO TO 6. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . SCIA4323E 6. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-468, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 7. 7. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS002LH A/T FLUID TEMPERATURE SENSOR 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect A/T fluid temperature sensor. Check resistance between terminals 4 and 8. Connector Terminal) F30 4-8 4. Temperature Resistance 10°C (°F) 5.80 - 7.09kΩ 110°C (°F) 0.23 - 0.26kΩ If NG, repair or replace transmission wire. Refer to AT-609, "Transmission wire" . SCIA4323E Revision: September 2005 AT-472 2005 Quest DTC P0717 TURBINE REVOLUTION SENSOR CIRCUIT [RE5F22A] DTC P0717 TURBINE REVOLUTION SENSOR CIRCUIT Description ● ● PFP:31935 A UCS000WB The turbine revolution sensor detects forward clutch drum rpm (revolutions per minute). It is located on the input side of the automatic transaxle. The revolution sensor is located on the output side of the automatic transaxle. With the two sensors, input and output rpms are accurately detected. The result is optimal shift timing during deceleration and improved shifting. Hall IC is installed in turbine revolution sensor, it itself handles in pulse of rectangular wave signal and transmits it to TCM due to hall effect. TCM recognizes the pulse with input rpm speed. Size of output doesn't depend on a rotation number and is fixed. B AT D SCIA2830E E On Board Diagnosis Logic ● ● – – UCS000WC This is an OBD-II self-diagnostic item. Diagnostic trouble code “TURBINE SENSOR” with CONSULT-II or P0717 without CONSULT-II is detected under the following conditions. When signal from turbine revolution sensor does not input due to open, short, and so on. When unexpected signal input during running. Possible Cause ● ● F G UCS000WD Harness or connectors (The sensor circuit is open or shorted.) Turbine revolution sensor H DTC Confirmation Procedure UCS000WE CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. I J K WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and maintain the following conditions for at least 1 consecutive minute. FLUID TEMP: More than 20°C (68°F) VHCL/S SE-A/T: 70 km/h (43 MPH) or more SLCT LVR POSI: “D” position GEAR: Except 1st position If DTC is detected, go to AT-475, "Diagnostic Procedure" . L M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-473 2005 Quest DTC P0717 TURBINE REVOLUTION SENSOR CIRCUIT [RE5F22A] Wiring Diagram — AT — TRSC UCS000WF BCWA0342E Revision: September 2005 AT-474 2005 Quest DTC P0717 TURBINE REVOLUTION SENSOR CIRCUIT [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 23 30 G R Data (Approx.) A When turning ignition switch ON. Battery voltage B When turning ignition switch OFF. 0V When moving at 20 km/h (12 MPH) in 1st gear. 371Hz Turbine revolution sensor power supply AT D Turbine revolution sensor E Diagnostic Procedure UCS000WG 1. CHECK TURBINE REVOLUTION SENSOR CIRCUIT 1. 2. 3. F With CONSULT-II Start engine. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Drive vehicle and read out the value of “TURBINE REV”. Monitor item TURBINE REV Condition During driving (lock-up ON) G H Specification Approximately matches the engine speed. I J SCIA2924E K Without CONSULT-II 1. Start the engine. 2. Check pulse between TCM connector terminals 23 and 30. L Data (Approx.) Connector Terminal (Wire color) Condition E142 23 (G) - 30 (R) (ground) When moving at 20 km/h (12 MPH) in 1st gear. M 371 Hz OK or NG OK >> GO TO 3. NG >> GO TO 2. SCIA2925E 2. DETECT MALFUNCTIONING ITEM Check the following. ● Open or short-circuit in the harness between TCM and turbine revolution sensor. ● Turbine revolution sensor. Refer to AT-476, "Component Inspection" . OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. Revision: September 2005 AT-475 2005 Quest DTC P0717 TURBINE REVOLUTION SENSOR CIRCUIT [RE5F22A] 3. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-473, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 4. 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS0015F TURBINE REVOLUTION SENSOR 1. 2. 3. 4. Remove turbine revolution sensor. Connect 12V power supply and 100 Ω resistance to the terminal. (Do not mistake polarity) Inspect the voltage of HIGH and LOW signal by shaking magnetic body from side to side at turbine revolution sensor tip [gap is within 5 mm (0.20 in)]. CAUTION: Make sure to shake direction from bolt hole to sensor-self when shaking magnetic body. If not, voltage value cannot change. Signal Voltage (Approx.) HIGH 1.2 - 1.6V LOW 0.4 - 0.8V SCIA3578E If NG, replace turbine revolution sensor. Revision: September 2005 AT-476 2005 Quest DTC P0722 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT [RE5F22A] DTC P0722 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT PFP:31935 Description ● ● A UCS000UJ The revolution sensor detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal. The pulse signal is sent to the TCM which converts it into vehicle speed. Hall IC is installed in revolution sensor, it itself handles in pulse of rectangular wave signal and transmits it to TCM due to hall effect. TCM recognizes the pulse with vehicle speed. Size of output doesn't depend on a rotation number and is fixed. B AT D SCIA2830E On Board Diagnosis Logic ● ● – – UCS000UK This is an OBD-II self-diagnostic item. Diagnostic trouble code “VHCL SPEED SEN-A/T” with CONSULT-II or P0722 without CONSULT-II is detected under the following conditions. When signal from revolution sensor does not input due to open, short, and so on. When unexpected signal input during running. Possible Cause ● ● I UCS000UM J K L WITH CONSULT-II Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and check for an increase of “VHCL/S SE-A/T” value in response to “VHCL/S SE-MTR” value. If the check result is NG, go to AT-479, "Diagnostic Procedure" . If the check result is OK, go to following step. Maintain the following conditions for at least 2 consecutive minutes. FLUID TEMP: More than 20°C (68°F) VHCL/S SE-A/T: 70 km/h (43 MPH) or more SLCT LVR POSI: “D” position If the check result is NG, go to AT-479, "Diagnostic Procedure" . M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 G H Harness or connectors (The sensor circuit is open or shorted.) Revolution sensor CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. 5. F UCS000UL DTC Confirmation Procedure 1. 2. 3. 4. E AT-477 2005 Quest DTC P0722 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT [RE5F22A] Wiring Diagram — AT — VSSATC UCS000UN BCWA0399E Revision: September 2005 AT-478 2005 Quest DTC P0722 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 22 L Data (Approx.) A When turning ignition switch ON. Battery voltage B When turning ignition switch OFF. 0V When moving at 20 km/h (12 MPH) in 1st gear. 119Hz Revolution sensor power supply AT D 29 R Revolution sensor E Diagnostic Procedure UCS000UO 1. CHECK REVOLUTION SENSOR CIRCUIT 1. 2. 3. F With CONSULT-II Start engine. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Drive vehicle and read out the value of “VHCL/S SE-AT”. Monitor item VHCL/S SE-AT Condition G H Specification Approximately matches the speedometer reading. During driving I J SCIA2922E K Without CONSULT-II 1. Start the engine. 2. Check pulse between TCM connector terminals 22 and 29. Connector Terminal (Wire color) E142 22 (L) - 29 (R) (ground) Condition When moving at 20 km/h (12 MPH) in 1st gear. L Data (Approx.) M 119 Hz OK or NG OK >> GO TO 3. NG >> GO TO 2. SCIA2928E 2. DETECT MALFUNCTIONING ITEM Check the following. ● Open or short-circuit in the harness between TCM and revolution sensor. ● Revolution sensor. Refer to AT-480, "Component Inspection" . OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. Revision: September 2005 AT-479 2005 Quest DTC P0722 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT [RE5F22A] 3. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-477, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 4. 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS0015G REVOLUTION SENSOR 1. 2. 3. 4. Remove revolution sensor. Connect 12V power supply and 100 Ω resistance to the terminal. (Do not mistake polarity) Inspect the voltage of HIGH and LOW signal by shaking magnetic body from side to side at revolution sensor tip [gap is within 5mm (0.20 in)]. CAUTION: Make sure to shake direction from bolt hole to sensor-self when shaking magnetic body. If not, voltage value cannot change. Signal Voltage (Approx.) HIGH 1.2 - 1.6V LOW 0.4 - 0.8V SCIA3578E If NG, replace revolution sensor. Revision: September 2005 AT-480 2005 Quest DTC P0726 ENGINE SPEED INPUT CIRCUIT PERFORMANCE [RE5F22A] DTC P0726 ENGINE SPEED INPUT CIRCUIT PERFORMANCE Description PFP:31036 A UCS000UP The engine speed signal is sent from the ECM to the TCM. B On Board Diagnosis Logic ● ● UCS000UQ This is not an OBD-II self-diagnostic item. Diagnostic trouble code “ENG SPD INP PERFOR” with CONSULT-II or 14th judgement flicker without AT CONSULT-II is detected when malfunction is detected in engine speed signal, actual engine torque signal or torque reduction signal that is output from ECM through CAN communication. Possible Cause ● ● UCS000UR Harness or connectors (The signal circuit is open or shorted.) ECM E DTC Confirmation Procedure UCS000US CAUTION: Always drive vehicle at a safe speed. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. D F G H Turn ignition switch “ON” and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and maintain the following conditions for at least 10 consecutive seconds. VHCL/S SE-A/T: 10 km/h (6 MPH) or more ACCELE ANGLE: More than 10 % SLCT LVR POSI: “D” position If DTC is detected, go to AT-481, "Diagnostic Procedure" . I J K BCIA0030E Diagnostic Procedure UCS000UT 1. CHECK DTC WITH ECM With CONSULT-II 1. Turn ignition switch “ON”. (Do not start engine.) 2. Select “SELF-DIAG RESULTS” mode for “ENGINE” with CONSULT-II. Refer to EC-133, "CONSULT-II Function (ENGINE)" . OK or NG OK >> GO TO 2. NG >> Check the DTC detected item, go to EC-9, "INDEX FOR DTC" . ● If CAN communication line is detected, go to AT-450, "DTC U1000 CAN COMMUNICATION LINE" . M BCIA0030E Revision: September 2005 AT-481 L 2005 Quest DTC P0726 ENGINE SPEED INPUT CIRCUIT PERFORMANCE [RE5F22A] 2. CHECK DTC WITH TCM With CONSULT-II Start engine. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. While monitoring “ENGINE SPEED”, check for engine speed change corresponding to “ACCELE ANGLE”. OK or NG OK >> GO TO 3. NG >> Check the ignition signal circuit. ● Refer to EC-686, "IGNITION SIGNAL" . 1. 2. 3. SCIA2929E 3. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-481, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 4. 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-482 2005 Quest DTC P0731 A/T 1ST GEAR FUNCTION [RE5F22A] DTC P0731 A/T 1ST GEAR FUNCTION Description ● ● PFP:31940 A UCS00121 This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. B This malfunction is detected when the A/T does not shift into first gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. AT Shift solenoid valve Gear position 1st A B C D E D ON (Closed) ON (Open) ON (Open) OFF (Open) OFF (Closed) L ON (Closed) ON (Open) ON (Open) OFF (Open) OFF (Closed) On Board Diagnosis Logic ● ● UCS00122 This is an OBD-II self-diagnostic item. Diagnostic trouble code “A/T 1ST GR FNCTN” with CONSULT-II or P0731 without CONSULT-II is detected when A/T cannot be shifted to the 1st gear position even if electrical circuit is good. Possible Cause ● ● ● ● ● ● D E F UCS002LP G Shift solenoid valve A (Off stick.) 2nd brake 2nd coast brake One-way clutch No.1 One-way clutch No.2 Hydraulic control circuit H I DTC Confirmation Procedure UCS00124 CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. J K L WITH CONSULT-II 1. 2. 3. 4. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that ATF temperature is within the range below. FLUID TEMP: More than 20°C (68°F) If out of range, drive the vehicle to warm up the fluid. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds. SLCT LVR POSI: “D” position GEAR: 1st position [Vehicle speed and accelerator angle: 1st gear position BCIA0030E retainable condition. (Refer to AT-680, "VEHICLE SPEED WHEN SHIFTING GEARS" .)] Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. If DTC is detected, go to AT-485, "Diagnostic Procedure" . WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-483 2005 Quest M DTC P0731 A/T 1ST GEAR FUNCTION [RE5F22A] Wiring Diagram — AT — 1STSIG UCS00125 BCWA0344E Revision: September 2005 AT-484 2005 Quest DTC P0731 A/T 1ST GEAR FUNCTION [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 46 W/G Data (Approx.) When shift solenoid valve A operates. (When driving in 1st gear.) Battery voltage When shift solenoid valve A does not operate. 0V A B Shift solenoid valve A AT Diagnostic Procedure UCS002LI 1. CHECK SHIFT SOLENOID VALVE A CIRCUIT D Perform “Diagnostic Procedure” for DTC P0750. Refer to AT-519, "Diagnostic Procedure" . OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. E 2. CHECK MALFUNCTIONING ITEM F Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassembly A/T. Refer to AT-619, "DISASSEMBLY" . Check the following item: – 2nd brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" . – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – One-way clutch No.2. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 1. 2. 3. 3. CHECK DTC G H I J K Perform “DTC Confirmation Procedure”. Refer to AT-483, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace control valve assembly. Refer to AT-609, "Control Valve Assembly" . L M Revision: September 2005 AT-485 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE5F22A] DTC P0732 A/T 2ND GEAR FUNCTION Description ● ● PFP:31940 UCS0024A This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This malfunction is detected when the A/T does not shift into second gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. Shift solenoid valve Gear position 2nd A B C D E D OFF (Open) OFF (Closed) ON (Open) OFF (Open) OFF (Closed) L OFF (Open) OFF (Closed) ON (Open) OFF (Open) OFF (Closed) On Board Diagnosis Logic ● ● UCS0024B This is an OBD-II self-diagnostic item. Diagnostic trouble code “A/T 2ND GR FNCTN” with CONSULT-II or P0732 without CONSULT-II is detected when A/T cannot be shifted to the 2nd gear position even if electrical circuit is good. Possible Cause ● ● ● ● ● ● ● ● ● ● ● ● ● UCS002LQ Shift solenoid valve A (On stick.) Shift solenoid valve B (On stick.) Shift solenoid valve C (Off stick.) Shift solenoid valve D (On stick.) Pressure control solenoid valve A (On stick.) Pressure control solenoid valve C (On stick.) U/D brake 2nd coast brake 2nd brake One-way clutch No.1 One-way clutch No.2 B5 brake Hydraulic control circuit DTC Confirmation Procedure UCS0024D CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. Revision: September 2005 AT-486 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE5F22A] WITH CONSULT-II 1. 2. 3. 4. A Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that ATF temperature is within the range below. FLUID TEMP: More than 20°C (68°F) B If out of range, drive the vehicle to warm up the fluid. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds. AT SLCT LVR POSI: “D” position GEAR: 2nd position [Vehicle speed and accelerator angle: 2nd gear position D BCIA0030E retainable condition. (Refer to AT-680, "VEHICLE SPEED WHEN SHIFTING GEARS" .)] Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. E If DTC is detected, go to AT-490, "Diagnostic Procedure" . WITH GST F Follow the procedure “With CONSULT-II”. G H I J K L M Revision: September 2005 AT-487 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE5F22A] Wiring Diagram — AT — 2NDSIG UCS0024E BCWA0310E Revision: September 2005 AT-488 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE5F22A] A B AT D E F G H I J K L M BCWA0311E Revision: September 2005 AT-489 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 25 G/R Shift solenoid valve B Data (Approx.) When shift solenoid valve B operates. (When driving in 1st or 5th gear.) Battery voltage When shift solenoid valve B does not operate. 0V When shift solenoid valve D operates. (When driving in 3rd, 4th or 5th gear.) Battery voltage G Shift solenoid valve D When shift solenoid valve D does not operate. 0V 28 W Pressure control solenoid valve C ground When engine is running with idle speed and setting selector lever to “P” position. 0V 35 L/Y Pressure control solenoid valve A When engine is running with idle speed and setting selector lever to “P” position. 300Hz When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) Battery voltage When shift solenoid valve C does not operate. 0V 26 37 R/B Shift solenoid valve C 40 L/G Pressure control solenoid valve A ground When engine is running with idle speed and setting selector lever to “P” position. 0V 45 O/B Pressure control solenoid valve C When engine is running with idle speed and setting selector lever to “P” position. 300Hz When shift solenoid valve A operates. (When driving in 1st gear.) Battery voltage When shift solenoid valve A does not operate. 0V 46 W/G Shift solenoid valve A Diagnostic Procedure UCS002LJ 1. CHECK EACH SHIFT SOLENOID VALVE CIRCUIT Perform “Diagnostic Procedure” for the following DTCs. ● “DTC P0750 SHIFT SOLENOID VALVE A” (Refer to AT-519, "Diagnostic Procedure" .) ● “DTC P0755 SHIFT SOLENOID VALVE B” (Refer to AT-524, "Diagnostic Procedure" .) ● “DTC P0760 SHIFT SOLENOID VALVE C” (Refer to AT-529, "Diagnostic Procedure" .) ● “DTC P0765 SHIFT SOLENOID VALVE D” (Refer to AT-539, "Diagnostic Procedure" .) OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. 2. CHECK EACH PRESSURE CONTROL SOLENOID VALVE CIRCUIT Perform “Diagnostic Procedure” for the following DTCs. “DTC P0745 PRESSURE CONTROL SOLENOID VALVE A” (Refer to AT-514, "Diagnostic Procedure" .) ● “DTC P0795 PRESSURE CONTROL SOLENOID VALVE C” (Refer to AT-558, "Diagnostic Procedure" .) OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. ● Revision: September 2005 AT-490 2005 Quest DTC P0732 A/T 2ND GEAR FUNCTION [RE5F22A] 3. CHECK MALFUNCTIONING ITEM A Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassembly A/T. Refer to AT-619, "DISASSEMBLY" . B Check the following item: – U/D brake. Refer to AT-619, "DISASSEMBLY" . – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch AT Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – 2nd brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" . – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake D Hub & One-Way Clutch No.1" . – One-way clutch No.2. Refer to AT-619, "DISASSEMBLY" . – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . E OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. F 1. 2. 3. 4. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-486, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace control valve assembly. Refer to AT-609, "Control Valve Assembly" . G H I J K L M Revision: September 2005 AT-491 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE5F22A] DTC P0733 A/T 3RD GEAR FUNCTION Description ● ● PFP:31940 UCS0012D This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This malfunction is detected when the A/T does not shift into third gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. Shift solenoid valve Gear position 3rd A B C D E D OFF (Open) OFF (Closed) ON (Open) ON (Closed) OFF (Closed) L OFF (Open) OFF (Closed) ON (Open) ON (Closed) OFF (Closed) On Board Diagnosis Logic ● ● UCS0012E This is an OBD-II self-diagnostic item. Diagnostic trouble code “A/T 3RD GR FNCTN” with CONSULT-II or P0733 without CONSULT-II is detected when A/T cannot be shifted to the 3rd gear position even if electrical circuit is good. Possible Cause ● ● ● ● ● ● ● ● ● UCS002LR Shift solenoid valve A (On stick.) Shift solenoid valve B (On stick.) Shift solenoid valve C (Off stick.) Shift solenoid valve D (Off stick.) Pressure control solenoid valve A (On stick.) B5 brake U/D clutch U/D brake Hydraulic control circuit DTC Confirmation Procedure UCS0014O CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that ATF temperature is within the range below. FLUID TEMP: More than 20°C (68°F) If out of range, drive the vehicle to warm up the fluid. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds. SLCT LVR POSI: “D” position GEAR: 3rd position BCIA0030E Revision: September 2005 AT-492 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE5F22A] 4. [Vehicle speed and accelerator angle: 3rd gear position retainable condition. (Refer to AT-680, "VEHICLE SPEED WHEN SHIFTING GEARS" .)] Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. If DTC is detected, go to AT-496, "Diagnostic Procedure" . A B WITH GST Follow the procedure “With CONSULT-II”. AT D E F G H I J K L M Revision: September 2005 AT-493 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE5F22A] Wiring Diagram — AT — 3RDSIG UCS0012H BCWA0312E Revision: September 2005 AT-494 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE5F22A] A B AT D E F G H I J K L M BCWA0313E Revision: September 2005 AT-495 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 25 26 35 37 40 46 G/R G L/Y R/B L/G W/G Shift solenoid valve B Shift solenoid valve D Pressure control solenoid valve A Data (Approx.) When shift solenoid valve B operates. (When driving in 1st or 5th gear.) Battery voltage When shift solenoid valve B does not operate. 0V When shift solenoid valve D operates. (When driving in 3rd, 4th or 5th gear.) Battery voltage When shift solenoid valve D does not operate. 0V When engine is running with idle speed and setting selector lever to “P” position. 300Hz When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) Battery voltage When shift solenoid valve C does not operate. 0V When engine is running with idle speed and setting selector lever to “P” position. 0V When shift solenoid valve A operates. (When driving in 1st gear.) Battery voltage When shift solenoid valve A does not operate. 0V Shift solenoid valve C Pressure control solenoid valve A ground Shift solenoid valve A Diagnostic Procedure UCS002LK 1. CHECK EACH SHIFT SOLENOID VALVE CIRCUIT Perform “Diagnostic Procedure” for the following DTCs. “DTC P0750 SHIFT SOLENOID VALVE A” (Refer to AT-519, "Diagnostic Procedure" .) ● “DTC P0755 SHIFT SOLENOID VALVE B” (Refer to AT-524, "Diagnostic Procedure" .) ● “DTC P0760 SHIFT SOLENOID VALVE C” (Refer to AT-529, "Diagnostic Procedure" .) ● “DTC P0765 SHIFT SOLENOID VALVE D” (Refer to AT-539, "Diagnostic Procedure" .) OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. ● 2. CHECK PRESSURE CONTROL SOLENOID VALVE A CIRCUIT Perform “Diagnostic Procedure” for DTC P0745. Refer to AT-514, "Diagnostic Procedure" . OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. Revision: September 2005 AT-496 2005 Quest DTC P0733 A/T 3RD GEAR FUNCTION [RE5F22A] 3. CHECK MALFUNCTIONING ITEM A 1. 2. 3. Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassembly A/T. Refer to AT-619, "DISASSEMBLY" . Check the following item: – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . – U/D clutch. Refer to AT-619, "DISASSEMBLY" . – U/D brake. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. B AT D 4. CHECK DTC E Perform “DTC Confirmation Procedure”. Refer to AT-492, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . F G H I J K L M Revision: September 2005 AT-497 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE5F22A] DTC P0734 A/T 4TH GEAR FUNCTION Description ● ● PFP:31940 UCS0012J This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This malfunction is detected when the A/T does not shift into fourth gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. Shift solenoid valve Gear position 4th D A B C D E OFF (Open) OFF (Closed) OFF (Closed) ON (Closed) OFF (Closed) On Board Diagnosis Logic ● ● UCS0012K This is an OBD-II self-diagnostic item. Diagnostic trouble code “A/T 4TH GR FNCTN” with CONSULT-II or P0734 without CONSULT-II is detected when A/T cannot be shifted to the 4th gear position even if electrical circuit is good. Possible Cause ● ● ● ● ● ● ● ● ● ● UCS002LS Shift solenoid valve A (On stick.) Shift solenoid valve B (On stick.) Shift solenoid valve C (On stick.) Pressure control solenoid valve A (On stick.) Forward and direct clutch assembly U/D clutch U/D brake 2nd coast brake One-way clutch No.1 Hydraulic control circuit DTC Confirmation Procedure UCS0014P CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that ATF temperature is within the range below. FLUID TEMP: More than 20°C (68°F) If out of range, drive the vehicle to warm up the fluid. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds. SLCT LVR POSI: “D” position GEAR: 4th position [Vehicle speed and accelerator angle: 4th gear position retainable condition. (Refer to AT-680, "VEHICLE SPEED WHEN SHIFTING GEARS" .)] Revision: September 2005 AT-498 BCIA0030E 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE5F22A] 4. Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. If DTC is detected, go to AT-501, "Diagnostic Procedure" . WITH GST A B Follow the procedure “With CONSULT-II”. AT D E F G H I J K L M Revision: September 2005 AT-499 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE5F22A] Wiring Diagram — AT — 4THSIG UCS0012N BCWA0345E Revision: September 2005 AT-500 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 25 G/R Data (Approx.) When shift solenoid valve B operates. (When driving in 1st or 5th gear.) Battery voltage When shift solenoid valve B does not operate. 0V A B Shift solenoid valve B AT 35 L/Y Pressure control solenoid valve A When engine is running with idle speed and setting selector lever to “P” position. 300Hz D 37 40 46 R/B L/G W/G Shift solenoid valve C Pressure control solenoid valve A ground When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) Battery voltage When shift solenoid valve C does not operate. 0V When engine is running with idle speed and setting selector lever to “P” position. 0V When shift solenoid valve A operates. (When driving in 1st gear.) Battery voltage When shift solenoid valve A does not operate. 0V E F G Shift solenoid valve A Diagnostic Procedure H UCS002LL 1. CHECK EACH SHIFT SOLENOID VALVE CIRCUIT I Perform “Diagnostic Procedure” for the following DTCs. ● “DTC P0750 SHIFT SOLENOID VALVE A” (Refer to AT-519, "Diagnostic Procedure" .) ● “DTC P0755 SHIFT SOLENOID VALVE B” (Refer to AT-524, "Diagnostic Procedure" .) ● “DTC P0760 SHIFT SOLENOID VALVE C” (Refer to AT-529, "Diagnostic Procedure" .) OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. J K L 2. CHECK PRESSURE CONTROL SOLENOID VALVE A CIRCUIT Perform “Diagnostic Procedure” for DTC P0745. Refer to AT-514, "Diagnostic Procedure" . OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. Revision: September 2005 AT-501 M 2005 Quest DTC P0734 A/T 4TH GEAR FUNCTION [RE5F22A] 3. CHECK MALFUNCTIONING ITEM 1. 2. 3. Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassembly A/T. Refer to AT-619, "DISASSEMBLY" . Check the following item: – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – U/D brake. Refer to AT-619, "DISASSEMBLY" . – U/D clutch. Refer to AT-619, "DISASSEMBLY" . – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 4. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-498, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . Revision: September 2005 AT-502 2005 Quest DTC P0735 A/T 5TH GEAR FUNCTION [RE5F22A] DTC P0735 A/T 5TH GEAR FUNCTION Description ● ● PFP:31940 A UCS0012P This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. B This malfunction is detected when the A/T does not shift into fifth gear position as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. AT Shift solenoid valve Gear position 5th D A B C D E OFF (Open) ON (Open) OFF (Closed) ON (Closed) OFF (Closed) On Board Diagnosis Logic ● ● UCS0012Q This is an OBD-II self-diagnostic item. Diagnostic trouble code “A/T 5TH GR FNCTN” with CONSULT-II or P0735 without CONSULT-II is detected when A/T cannot be shifted to the 5th gear position even if electrical circuit is good. ● ● ● ● ● ● ● ● ● UCS002LT Shift solenoid valve B (Off stick.) Shift solenoid valve C (On stick.) Shift solenoid valve E (On stick.) Pressure control solenoid valve A (On stick.) Pressure control solenoid valve B (On stick.) Forward and direct clutch assembly Direct clutch 2no coast brake One-way clutch No.1 Hydraulic control circuit G H I J K DTC Confirmation Procedure UCS0014Q CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that ATF temperature is within the range below. FLUID TEMP: More than 20°C (68°F) If out of range, drive the vehicle to warm up the fluid. Accelerate vehicle to maintain the following conditions for at least 12 consecutive seconds. SLCT LVR POSI: “D” position GEAR: 5th position BCIA0030E Revision: September 2005 E F Possible Cause ● D AT-503 2005 Quest L M DTC P0735 A/T 5TH GEAR FUNCTION [RE5F22A] 4. [Vehicle speed and accelerator angle: 5th gear position retainable condition. (Refer to AT-680, "VEHICLE SPEED WHEN SHIFTING GEARS" .)] Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. If DTC is detected, go to AT-507, "Diagnostic Procedure" . WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-504 2005 Quest DTC P0735 A/T 5TH GEAR FUNCTION [RE5F22A] Wiring Diagram — AT — 5THSIG UCS0012T A B AT D E F G H I J K L M BCWA0346E Revision: September 2005 AT-505 2005 Quest DTC P0735 A/T 5TH GEAR FUNCTION [RE5F22A] BCWA0347E Revision: September 2005 AT-506 2005 Quest DTC P0735 A/T 5TH GEAR FUNCTION [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 21 25 G/B G/R Pressure control solenoid valve B ground Data (Approx.) A When engine is running with idle speed and setting selector lever to “P” position. 0V B When shift solenoid valve B operates. (When driving in 1st or 5th gear.) Battery voltage When shift solenoid valve B does not operate. 0V Shift solenoid valve B AT D 35 L/Y Pressure control solenoid valve A 36 W/L Pressure control solenoid valve B 37 R/B When engine is running with idle speed and setting selector lever to “P” position. 300Hz When engine is running with idle speed and setting selector lever to “P” position. 300Hz When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) Battery voltage When shift solenoid valve C does not operate. 0V E F Shift solenoid valve C G 40 L/G Pressure control solenoid valve A ground When engine is running with idle speed and setting selector lever to “P” position. 0V When shift solenoid valve E operates. (When driving in reverse gear.) Battery voltage When shift solenoid valve E does not operate. 0V H 47 BR/Y Shift solenoid valve E Diagnostic Procedure I UCS002LM 1. CHECK EACH SHIFT SOLENOID VALVE CIRCUIT Perform “Diagnostic Procedure” for the following DTCs. ● “DTC P0755 SHIFT SOLENOID VALVE B” (Refer to AT-524, "Diagnostic Procedure" .) ● “DTC P0760 SHIFT SOLENOID VALVE C” (Refer to AT-529, "Diagnostic Procedure" .) ● “DTC P0770 SHIFT SOLENOID VALVE E” (Refer to AT-544, "Diagnostic Procedure" .) OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. K L M 2. CHECK EACH PRESSURE CONTROL SOLENOID VALVE CIRCUIT Perform “Diagnostic Procedure” for the following DTCs. ● “DTC P0745 PRESSURE CONTROL SOLENOID VALVE A” (Refer to AT-514, "Diagnostic Procedure" .) ● “DTC P0775 PRESSURE CONTROL SOLENOID VALVE B” (Refer to AT-549, "Diagnostic Procedure" .) OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. Revision: September 2005 AT-507 J 2005 Quest DTC P0735 A/T 5TH GEAR FUNCTION [RE5F22A] 3. CHECK MALFUNCTIONING ITEM 1. 2. 3. Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassembly A/T. Refer to AT-619, "DISASSEMBLY" . Check the following item: – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . – 2nd brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" . – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 4. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-503, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . Revision: September 2005 AT-508 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE5F22A] DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) Description ● ● ● UCS000V2 This is an OBD-II self-diagnostic item. Diagnostic trouble code “A/T TCC S/V FNCTN” with CONSULT-II or P0744 without CONSULT-II is detected when A/T cannot perform lock-up even if electrical circuit is good. Possible Cause ● ● ● ● A UCS000V1 This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. B This malfunction is detected when the torque converter clutch does not lock up as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, malfunctioning oil pump or torque converter AT clutch, etc. On Board Diagnosis Logic ● PFP:31940 D E UCS000V3 Shift solenoid valve D (Off stick.) Pressure control solenoid valve C (Off stick.) Torque converter clutch Hydraulic control circuit F G DTC Confirmation Procedure UCS000V4 CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. H I J WITH CONSULT-II 1. 2. 3. 4. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that ATF temperature is within the range below. FLUID TEMP: More than 20°C (68°F) If out of range, drive the vehicle to warm up the fluid. Accelerate vehicle to more than 100 km/h (62 MPH) and maintain the following conditions for at least 12 consecutive seconds. SLCT LVR POSI: “D” position GEAR: 5th position SLIP REV: Less than 100 rpm BCIA0030E ACCELE ANGLE: More than 5 % LOCK-UP: ON (Refer to AT-681, "VEHICLE SPEED WHEN PERFORMING AND RELEASING COMPLETE LOCK-UP" .) [Vehicle speed: Constant speed of more than 100 km/h (62 MPH).] Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. If DTC is detected, go to AT-511, "Diagnostic Procedure" . WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-509 2005 Quest K L M DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE5F22A] Wiring Diagram — AT — TCCSIG UCS000V5 BCWA0348E Revision: September 2005 AT-510 2005 Quest DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color Data (Approx.) 28 W Pressure control solenoid valve C ground When engine is running with idle speed and setting selector lever to “P” position. 0V 45 O/B Pressure control solenoid valve C When engine is running with idle speed and setting selector lever to “P” position. 300Hz Diagnostic Procedure A B AT UCS002LN 1. CHECK SHIFT SOLENOID VALVE D CIRCUIT D Perform “Diagnostic Procedure” for DTC P0765. Refer to AT-539, "Diagnostic Procedure" . OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. E 2. CHECK PRESSURE CONTROL SOLENOID VALVE C CIRCUIT F Perform “Diagnostic Procedure” for DTC P0795. Refer to AT-558, "Diagnostic Procedure" . OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. G 3. CHECK MALFUNCTIONING ITEM H Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassembly A/T. Refer to AT-619, "DISASSEMBLY" . Check the following item: – Torque converter clutch. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. 3. I J K 4. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-509, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . Revision: September 2005 AT-511 L M 2005 Quest DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE) [RE5F22A] DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE) PFP:31940 Description ● ● UCS000V7 The pressure control solenoid valve A is normally high, 3-port linear pressure control solenoid. The pressure control solenoid valve A regulates the oil pump discharge pressure to suit the driving condition in response to a signal sent from the TCM. SCIA2831E On Board Diagnosis Logic ● ● – – UCS000V8 This is an OBD-II self-diagnostic item. Diagnostic trouble code “PC SOL A(L/PRESS)” with CONSULT-II or P0745 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● UCS000V9 Harness or connectors (The solenoid circuit is open or shorted.) Pressure control solenoid valve A DTC Confirmation Procedure UCS000VA NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Run engine for at least 13 consecutive seconds at idle speed. If DTC is detected, go to AT-514, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-512 2005 Quest DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE) [RE5F22A] Wiring Diagram — AT — PC/A UCS000VB A B AT D E F G H I J K L M BCWA0349E Revision: September 2005 AT-513 2005 Quest DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE) [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color Data (Approx.) 35 L/Y Pressure control solenoid valve A When engine is running with idle speed and setting selector lever to “P” position. 300Hz 40 L/G Pressure control solenoid valve A ground When engine is running with idle speed and setting selector lever to “P” position. 0V Diagnostic Procedure UCS002LU 1. CHECK PRESSURE CONTROL SOLENOID VALVE A SIGNAL 1. 2. 3. 4. With CONSULT-II After warming up the engine and transaxle, turn ignition switch “OFF”. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Read out the value of “PC SOL A OUT” and “PC SOL A MON”. Monitor item ● PC SOL A OUT ● PC SOL A MON Display value (Approx.) Condition When releasing accelerator pedal with setting selector lever to “P” position. 1.00 A When depressing accelerator pedal fully setting selector lever to “P” position. 0.32 A SCIA2907E 1. 2. Without CONSULT-II Start the engine. Check pulse between TCM connector terminals 35 and 40. Connector Terminal (Wire color) Condition Data (Approx.) E142 35 (L/Y) - 40 (L/G) When engine is running with idle speed and setting selector lever to “P” position. 300 Hz OK or NG OK >> GO TO 7. NG >> GO TO 2. SCIA2908E 2. CHECK PRESSURE CONTROL SOLENOID VALVE A CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminals 35 and 40. Connector Terminal (Wire color) E142 35 (L/Y) - 40 (L/G) Condition Temperature: 20°C (68°F) Resistance (Approx.) 5.0 - 5.6 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2909E Revision: September 2005 AT-514 2005 Quest DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE) [RE5F22A] 3. CHECK TERMINAL CORD ASSEMBLY WITH PRESSURE CONTROL SOLENOID VALVE A 1. 2. 3. A Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminals 3 and 6. Connector Terminal Condition Resistance (Approx.) F62 3-6 Temperature: 20°C (68°F) 5.0 - 5.6 Ω B AT OK or NG OK >> GO TO 4. NG >> GO TO 5. D SCIA2910E E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY F Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. G H 5. CHECK PRESSURE CONTROL SOLENOID VALVE A 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve A harness connector. Check resistance between terminals 1 and 2. Connector Terminal F72 1-2 Condition Temperature: 20°C (68°F) I J Resistance (Approx.) 5.0 - 5.6 Ω OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . K L SCIA4326E 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID VALVE A Check the following. ● Open or short-circuit in the harness between terminal cord assembly and pressure control solenoid valve A. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-512, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. Revision: September 2005 AT-515 2005 Quest M DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE) [RE5F22A] 8. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS002LV PRESSURE CONTROL SOLENOID VALVE A 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve A harness connector. Check resistance between terminals 1 and 2. Connector Terminal F72 1-2 4. Condition Temperature: 20°C (68°F) Resistance (Approx.) 5.0 - 5.6 Ω If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4326E Revision: September 2005 AT-516 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE5F22A] DTC P0750 SHIFT SOLENOID VALVE A Description PFP:31940 A UCS00131 Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear positions. The shift solenoid valve A is a normally open, ON-OFF type solenoid. ● ● Gear position Shift solenoid valve A D 1 , L1 D2 , L 2 D 3 , L3 D4 D5 Reverse ON (Closed) OFF (Open) OFF (Open) OFF (Open) OFF (Open) OFF (Open) On Board Diagnosis Logic ● ● – – UCS00132 This is an OBD-II self-diagnostic item. Diagnostic trouble code “SHIFT SOL A” with CONSULT-II or P0750 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● B AT D E F UCS00133 Harness or connectors (The solenoid circuit is open or shorted.) Shift solenoid valve A G DTC Confirmation Procedure UCS00134 CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. H I J WITH CONSULT-II 1. 2. 3. 4. 5. K Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and allow the following conditions. SLCT LVR POSI: “D” position GEAR: 1st Þ 2nd position If DTC is detected, go to AT-519, "Diagnostic Procedure" . L M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-517 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE5F22A] Wiring Diagram — AT — SSV/A UCS00135 BCWA0350E Revision: September 2005 AT-518 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 46 W/G Data (Approx.) When shift solenoid valve A operates. (When driving in 1st gear.) Battery voltage When shift solenoid valve A does not operate. 0V A B Shift solenoid valve A AT Diagnostic Procedure UCS002LW 1. CHECK SHIFT SOLENOID VALVE A SIGNAL 1. 2. 3. D With CONSULT-II Start engine. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Drive vehicle and read out the value of “SFT SOL A OUT” and “SFT SOL A MON”. E F Monitor item ● SFT SOL A OUT ● SFT SOL A MON Condition Indication When shift solenoid valve A operates. (When driving in 1st gear.) ON When shift solenoid valve A does not operate. OFF G H SCIA2874E I Without CONSULT-II 1. Drive vehicle. 2. Check voltage between TCM connector terminal and ground. Connector E142 Terminal (Wire color) 46 (W/G) - Ground J Voltage (Approx.) Condition When shift solenoid valve A operates. (When driving in 1st gear.) Battery voltage When shift solenoid valve A does not operate. 0V OK or NG OK >> GO TO 7. NG >> GO TO 2. K L SCIA2875E 2. CHECK SHIFT SOLENOID VALVE A CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminal 46 and ground. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 46 (W/G) - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2877E Revision: September 2005 AT-519 2005 Quest M DTC P0750 SHIFT SOLENOID VALVE A [RE5F22A] 3. CHECK TERMINAL CORD ASSEMBLY WITH SHIFT SOLENOID VALVE A 1. 2. 3. Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminal 2 and ground. Connector Terminal Condition Resistance (Approx.) F30 2 - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 4. NG >> GO TO 5. SCIA2878E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. 5. CHECK SHIFT SOLENOID VALVE A 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve A harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F67 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4334E 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE A Check the following. Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve A. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . ● 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer toAT-517, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. Revision: September 2005 AT-520 2005 Quest DTC P0750 SHIFT SOLENOID VALVE A [RE5F22A] 8. CHECK TCM A 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. B AT Component Inspection UCS002LX SHIFT SOLENOID VALVE A 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve A harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F67 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω 4. D E If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . F G SCIA4334E H I J K L M Revision: September 2005 AT-521 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE5F22A] DTC P0755 SHIFT SOLENOID VALVE B Description PFP:31940 UCS0013D Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear positions. The shift solenoid valve B is a normally closed, ON-OFF type solenoid. ● ● Gear position Shift solenoid valve B D1 , L 1 D 2 , L2 D3 , L 3 D4 D5 Reverse ON (Open) OFF (Closed) OFF (Closed) OFF (Closed) ON (Open) OFF (Closed) On Board Diagnosis Logic ● ● – – UCS0013E This is an OBD-II self-diagnostic item. Diagnostic trouble code “SHIFT SOL B” with CONSULT-II or P0755 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● UCS0013F Harness or connectors (The solenoid circuit is open or shorted.) Shift solenoid valve B DTC Confirmation Procedure UCS0014R CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and allow the following conditions. SLCT LVR POSI: “D” position GEAR: 1st Þ 2nd and 4th Þ 5th position If DTC is detected, go to AT-524, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-522 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE5F22A] Wiring Diagram — AT — SSV/B UCS0013H A B AT D E F G H I J K L M BCWA0351E Revision: September 2005 AT-523 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 25 G/R Data (Approx.) When shift solenoid valve B operates. (When driving in 1st or 5th gear.) Battery voltage When shift solenoid valve B does not operate. 0V Shift solenoid valve B Diagnostic Procedure UCS002LY 1. CHECK SHIFT SOLENOID VALVE B SIGNAL 1. 2. 3. With CONSULT-II Start engine. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Drive vehicle and read out the value of “SFT SOL B OUT” and “SFT SOL B MON”. Monitor item ● SFT SOL B OUT ● SFT SOL B MON Condition Indication When shift solenoid valve B operates. (When driving in 1st or 5th gear.) ON When shift solenoid valve B does not operate. OFF SCIA2879E Without CONSULT-II 1. Drive vehicle. 2. Check voltage between TCM connector terminal and ground. Connector E142 Terminal (Wire color) Condition Voltage (Approx.) 25 (G/R) - Ground When shift solenoid valve B operates. (When driving in 1st or 5th gear.) Battery voltage When shift solenoid valve B does not operate. 0V OK or NG OK >> GO TO 7. NG >> GO TO 2. SCIA2880E 2. CHECK SHIFT SOLENOID VALVE B CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminal 25 and ground. Connector Terminal (Wire color) E142 25 (G/R) - Ground Resistance (Approx.) Condition Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2881E Revision: September 2005 AT-524 2005 Quest DTC P0755 SHIFT SOLENOID VALVE B [RE5F22A] 3. CHECK TERMINAL CORD ASSEMBLY WITH SHIFT SOLENOID VALVE B 1. 2. 3. A Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F62 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω B AT OK or NG OK >> GO TO 4. NG >> GO TO 5. D SCIA2882E E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY F Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. G H 5. CHECK SHIFT SOLENOID VALVE B 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve B harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F68 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω I J OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . K L SCIA4335E 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE B Check the following. ● Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve B. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-522, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. Revision: September 2005 AT-525 2005 Quest M DTC P0755 SHIFT SOLENOID VALVE B [RE5F22A] 8. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS002LZ SHIFT SOLENOID VALVE B 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve B harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F68 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω 4. If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4335E Revision: September 2005 AT-526 2005 Quest DTC P0760 SHIFT SOLENOID VALVE C [RE5F22A] DTC P0760 SHIFT SOLENOID VALVE C Description PFP:31940 A UCS0013J Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear positions. The shift solenoid valve C is a normally closed, ON-OFF type solenoid. ● ● Gear position Shift solenoid valve C D 1 , L1 D2 , L 2 D 3 , L3 D4 D5 Reverse ON (Open) ON (Open) ON (Open) OFF (Closed) OFF (Closed) ON (Open) On Board Diagnosis Logic ● ● – – UCS0013K This is an OBD-II self-diagnostic item. Diagnostic trouble code “SHIFT SOL C” with CONSULT-II or P0760 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● B AT D E F UCS0013L Harness or connectors (The solenoid circuit is open or shorted.) Shift solenoid valve C G DTC Confirmation Procedure UCS0014S CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. H I J WITH CONSULT-II 1. 2. 3. 4. 5. K Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and allow the following conditions. SLCT LVR POSI: “D” position GEAR: 3rd Þ 4th position If DTC is detected, go to AT-529, "Diagnostic Procedure" . L M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-527 2005 Quest DTC P0760 SHIFT SOLENOID VALVE C [RE5F22A] Wiring Diagram — AT — SSV/C UCS0013N BCWA0352E Revision: September 2005 AT-528 2005 Quest DTC P0760 SHIFT SOLENOID VALVE C [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 37 R/B Data (Approx.) When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) Battery voltage When shift solenoid valve C does not operate. 0V A B Shift solenoid valve C AT Diagnostic Procedure UCS002M0 1. CHECK SHIFT SOLENOID VALVE C SIGNAL 1. 2. 3. D With CONSULT-II Start engine. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Drive vehicle and read out the value of “SFT SOL C OUT” and “SFT SOL C MON”. E F Monitor item Condition Indication ● SFT SOL C OUT When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) ON ● SFT SOL C MON When shift solenoid valve C does not operate. OFF G H SCIA2883E I Without CONSULT-II 1. Drive vehicle. 2. Check voltage between TCM connector terminal and ground. Connector E142 Terminal (Wire color) 37 (R/B) - Ground Condition When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) When shift solenoid valve C does not operate. OK or NG OK >> GO TO 7. NG >> GO TO 2. Revision: September 2005 J Voltage (Approx.) K Battery voltage L 0V SCIA2884E AT-529 2005 Quest M DTC P0760 SHIFT SOLENOID VALVE C [RE5F22A] 2. CHECK SHIFT SOLENOID VALVE C CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminal 37 and ground. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 37 (R/B) - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2885E 3. CHECK TERMINAL CORD ASSEMBLY WITH SHIFT SOLENOID VALVE C 1. 2. 3. Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminal 4 and ground. Connector Terminal Condition Resistance (Approx.) F62 4 - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 4. NG >> GO TO 5. SCIA2886E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY Check the following. Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. ● 5. CHECK SHIFT SOLENOID VALVE C 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve C harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F69 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4338E Revision: September 2005 AT-530 2005 Quest DTC P0760 SHIFT SOLENOID VALVE C [RE5F22A] 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE C A Check the following. ● Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve C. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. B AT 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-527, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. D E 8. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection F G UCS002M1 SHIFT SOLENOID VALVE C 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve C harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F69 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω 4. H I J If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . K L SCIA4338E M Revision: September 2005 AT-531 2005 Quest DTC P0762 SHIFT SOLENOID VALVE C STUCK ON [RE5F22A] DTC P0762 SHIFT SOLENOID VALVE C STUCK ON Description PFP:31940 UCS00141 This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear positions. The shift solenoid valve C is a normally closed, ON-OFF type solenoid. ● ● ● ● Gear position Shift solenoid valve C D1 , L 1 D 2 , L2 D 3 , L3 D4 D5 Reverse ON (Open) ON (Open) ON (Open) OFF (Closed) OFF (Closed) ON (Open) On Board Diagnosis Logic ● ● UCS00142 This is an OBD-II self-diagnostic item. Diagnostic trouble code “SFT SOL C STUCK ON” with CONSULT-II or P0762 without CONSULT-II is detected when condition of shift solenoid valve C is different from monitor value, and relation between gear position and actual gear ratio is irregular. Possible Cause ● ● UCS00143 Shift solenoid valve C (On stick.) Hydraulic control circuit DTC Confirmation Procedure UCS0014V CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and allow the following conditions. SLCT LVR POSI: “D” position GEAR: 3rd Þ 4th position ACCELE ANGLE: More than 10 % If DTC is detected, go to AT-534, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-532 2005 Quest DTC P0762 SHIFT SOLENOID VALVE C STUCK ON [RE5F22A] Wiring Diagram — AT — SSV/CS UCS00145 A B AT D E F G H I J K L M BCWA0353E Revision: September 2005 AT-533 2005 Quest DTC P0762 SHIFT SOLENOID VALVE C STUCK ON [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 37 R/B Data (Approx.) When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) Battery voltage When shift solenoid valve C does not operate. 0V Shift solenoid valve C Diagnostic Procedure UCS002M2 1. CHECK SHIFT SOLENOID VALVE C SIGNAL 1. 2. 3. With CONSULT-II Start engine. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Drive vehicle and read out the value of “SFT SOL C OUT” and “SFT SOL C MON”. Monitor item Condition Indication ● SFT SOL C OUT When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) ON ● SFT SOL C MON When shift solenoid valve C does not operate. OFF SCIA2883E Without CONSULT-II 1. Drive vehicle. 2. Check voltage between TCM connector terminal and ground. Connector E142 Terminal (Wire color) 37 (R/B) - Ground Voltage (Approx.) Condition When shift solenoid valve C operates. (When driving in 1st, 2nd, 3rd or reverse gear.) When shift solenoid valve C does not operate. OK or NG OK >> GO TO 7. NG >> GO TO 2. Revision: September 2005 Battery voltage 0V SCIA2884E AT-534 2005 Quest DTC P0762 SHIFT SOLENOID VALVE C STUCK ON [RE5F22A] 2. CHECK SHIFT SOLENOID VALVE C CIRCUIT 1. 2. 3. A Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminal 37 and ground. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 37 (R/B) - Ground Temperature: 20°C (68°F) 11 - 16 Ω B AT OK or NG OK >> GO TO 7. NG >> GO TO 3. D SCIA2885E E 3. CHECK TERMINAL CORD ASSEMBLY WITH SHIFT SOLENOID VALVE C 1. 2. 3. F Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminal 4 and ground. Connector Terminal Condition Resistance (Approx.) F62 4 - Ground Temperature: 20°C (68°F) 11 - 16 Ω G H OK or NG OK >> GO TO 4. NG >> GO TO 5. I SCIA2886E J 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. K 5. CHECK SHIFT SOLENOID VALVE C M 1. 2. 3. L Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve C harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F69 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4338E Revision: September 2005 AT-535 2005 Quest DTC P0762 SHIFT SOLENOID VALVE C STUCK ON [RE5F22A] 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE C Check the following. ● Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve C. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-532, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. 8. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS002M3 SHIFT SOLENOID VALVE C 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve C harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F69 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω 4. If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4338E Revision: September 2005 AT-536 2005 Quest DTC P0765 SHIFT SOLENOID VALVE D [RE5F22A] DTC P0765 SHIFT SOLENOID VALVE D Description PFP:31940 A UCS0013P Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear positions. The shift solenoid valve D is a normally open, ON-OFF type solenoid. ● ● Gear position Shift solenoid valve D D 1 , L1 D2 , L 2 D 3 , L3 D4 D5 Reverse OFF (Open) OFF (Open) ON (Closed) ON (Closed) ON (Closed) OFF (Open) On Board Diagnosis Logic ● ● – – UCS0013Q This is an OBD-II self-diagnostic item. Diagnostic trouble code “SHIFT SOL D” with CONSULT-II or P0765 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● B AT D E F UCS0013R Harness or connectors (The solenoid circuit is open or shorted.) Shift solenoid valve D G DTC Confirmation Procedure UCS0014T CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. H I J WITH CONSULT-II 1. 2. 3. 4. 5. K Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Drive vehicle and allow the following conditions. SLCT LVR POSI: “D” position GEAR: 2nd Þ 3rd position If DTC is detected, go to AT-539, "Diagnostic Procedure" . L M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-537 2005 Quest DTC P0765 SHIFT SOLENOID VALVE D [RE5F22A] Wiring Diagram — AT — SSV/D UCS0013T BCWA0354E Revision: September 2005 AT-538 2005 Quest DTC P0765 SHIFT SOLENOID VALVE D [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 26 Data (Approx.) When shift solenoid valve D operates. (When driving in 3rd, 4th or 5th gear.) Battery voltage When shift solenoid valve D does not operate. 0V B Shift solenoid valve D G A AT Diagnostic Procedure UCS002M4 1. CHECK SHIFT SOLENOID VALVE D SIGNAL 1. 2. 3. D With CONSULT-II Start engine. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Drive vehicle and read out the value of “SFT SOL D OUT” and “SFT SOL D MON”. E F Monitor item Condition ● SFT SOL D OUT ● SFT SOL D MON Indication When shift solenoid valve D operates. (When driving in 3rd, 4th or 5th gear.) ON When shift solenoid valve D does not operate. OFF G H SCIA2888E I Without CONSULT-II 1. Drive vehicle. 2. Check voltage between TCM connector terminal and ground. Connector E142 Terminal (Wire color) Condition Voltage (Approx.) Battery voltage 26 (G) - Ground When shift solenoid valve D operates. (When driving in 3rd, 4th or 5th gear.) When shift solenoid valve D does not operate. OK or NG OK >> GO TO 7. NG >> GO TO 2. Revision: September 2005 J K L 0V SCIA2889E AT-539 2005 Quest M DTC P0765 SHIFT SOLENOID VALVE D [RE5F22A] 2. CHECK SHIFT SOLENOID VALVE D CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminal 26 and ground. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 26 (G) - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2890E 3. CHECK TERMINAL CORD ASSEMBLY WITH SHIFT SOLENOID VALVE D 1. 2. 3. Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F30 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 4. NG >> GO TO 5. SCIA2891E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY Check the following. Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. ● 5. CHECK SHIFT SOLENOID VALVE D 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve D harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F70 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4339E Revision: September 2005 AT-540 2005 Quest DTC P0765 SHIFT SOLENOID VALVE D [RE5F22A] 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE D A Check the following. ● Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve D. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . B AT 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-537, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. D E 8. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection F G UCS002M5 SHIFT SOLENOID VALVE D 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve D harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F70 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω 4. H I J If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . K L SCIA4339E M Revision: September 2005 AT-541 2005 Quest DTC P0770 SHIFT SOLENOID VALVE E [RE5F22A] DTC P0770 SHIFT SOLENOID VALVE E Description PFP:31940 UCS00137 Shift solenoid valves are installed directly in control valve body. The shift solenoid valves operates of ON and OFF by the control signal from TCM. Combinations of 5 shift solenoid valves, A, B, C, D and E, shifts gear positions. The shift solenoid valve E is a normally closed, ON-OFF type solenoid. ● ● Gear position Shift solenoid valve E D 1 , L1 D 2 , L2 D3 , L 3 D4 D5 Reverse OFF (Closed) OFF (Closed) OFF (Closed) OFF (Closed) OFF (Closed) ON (Open) NOTE: The condition of shift solenoid valve E is ON (Open) with shifting D2 ⇔ D3 (L2 ⇔ L3 ) and D3 ⇔ D4 . On Board Diagnosis Logic ● ● – – UCS00138 This is an OBD-II self-diagnostic item. Diagnostic trouble code “SHIFT SOL E” with CONSULT-II or P0770 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● UCS00139 Harness or connectors (The solenoid circuit is open or shorted.) Shift solenoid valve E DTC Confirmation Procedure UCS0014U CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Move selector lever between “N” and “R”. SLCT LVR POSI: “N” ⇔ “R” position If DTC is detected, go to AT-544, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-542 2005 Quest DTC P0770 SHIFT SOLENOID VALVE E [RE5F22A] Wiring Diagram — AT — SSV/E UCS0013B A B AT D E F G H I J K L M BCWA0355E Revision: September 2005 AT-543 2005 Quest DTC P0770 SHIFT SOLENOID VALVE E [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 47 BR/Y Data (Approx.) When shift solenoid valve E operates. (When driving in reverse gear.) Battery voltage When shift solenoid valve E does not operate. 0V Shift solenoid valve E Diagnostic Procedure UCS002M6 1. CHECK SHIFT SOLENOID VALVE E SIGNAL 1. 2. 3. With CONSULT-II Start engine. Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Drive vehicle and read out the value of “SFT SOL E OUT” and “SFT SOL E MON”. Monitor item ● SFT SOL E OUT ● SFT SOL E MON Condition Indication When shift solenoid valve E operates. (When driving in reverse gear.) ON When shift solenoid valve E does not operate. OFF SCIA2895E Without CONSULT-II 1. Drive vehicle. 2. Check voltage between TCM connector terminal and ground. Connector E142 Terminal (Wire color) Condition Voltage (Approx.) 47 (BR/Y) - Ground When shift solenoid valve E operates. (When driving in reverse gear.) Battery voltage When shift solenoid valve E does not operate. 0V OK or NG OK >> GO TO 7. NG >> GO TO 2. SCIA2896E 2. CHECK SHIFT SOLENOID VALVE E CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminal 47 and ground. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 47 (BR/Y) - Ground Temperature: 20°C (68°F) 11 - 16 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2897E Revision: September 2005 AT-544 2005 Quest DTC P0770 SHIFT SOLENOID VALVE E [RE5F22A] 3. CHECK TERMINAL CORD ASSEMBLY WITH SHIFT SOLENOID VALVE E 1. 2. 3. A Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminal 5 and ground. Connector Terminal Condition Resistance (Approx.) F30 5 - Ground Temperature: 20°C (68°F) 11 - 16 Ω B AT OK or NG OK >> GO TO 4. NG >> GO TO 5. D SCIA2898E E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY F Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. G H 5. CHECK SHIFT SOLENOID VALVE E 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" Disconnect shift solenoid valve E harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F71 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω I J OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . K L SCIA4340E 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND SHIFT SOLENOID VALVE E Check the following. ● Open or short-circuit in the harness between terminal cord assembly and shift solenoid valve E. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-542, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. Revision: September 2005 AT-545 2005 Quest M DTC P0770 SHIFT SOLENOID VALVE E [RE5F22A] 8. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS002M7 SHIFT SOLENOID VALVE E 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect shift solenoid valve E harness connector. Check resistance between terminal 1 and ground. Connector Terminal Condition Resistance (Approx.) F71 1 - Ground Temperature: 20°C (68°F) 11 - 16 Ω 4. If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4340E Revision: September 2005 AT-546 2005 Quest DTC P0775 PRESSURE CONTROL SOLENOID VALVE B (SHIFT PRESSURE) [RE5F22A] DTC P0775 PRESSURE CONTROL SOLENOID VALVE B (SHIFT PRESSURE) PFP:31940 Description ● ● A UCS0012V The pressure control solenoid valve B is normally high, 3-port linear pressure control solenoid. The pressure control solenoid valve B controls linear shift pressure by control signal from TCM and controls 2nd coast brake directly under 2nd, 3rd, 4th and direct clutch directly under 5th and reverse. B AT D SCIA2831E On Board Diagnosis Logic ● ● – – UCS0012W This is an OBD-II self-diagnostic item. Diagnostic trouble code “PC SOL B(SFT/PRS)” with CONSULT-II or P0775 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● G H Harness or connectors (The solenoid circuit is open or shorted.) Pressure control solenoid valve B I UCS0012Y NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. J K WITH CONSULT-II Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Run engine for at least 13 consecutive seconds at idle speed. If DTC is detected, go to AT-549, "Diagnostic Procedure" . L M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 F UCS0012X DTC Confirmation Procedure 1. 2. 3. 4. 5. E AT-547 2005 Quest DTC P0775 PRESSURE CONTROL SOLENOID VALVE B (SHIFT PRESSURE) [RE5F22A] Wiring Diagram — AT — PC/B UCS0012Z BCWA0356E Revision: September 2005 AT-548 2005 Quest DTC P0775 PRESSURE CONTROL SOLENOID VALVE B (SHIFT PRESSURE) [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color Data (Approx.) 21 G/B Pressure control solenoid valve B ground When engine is running with idle speed and setting selector lever to “P” position. 0V 36 W/L Pressure control solenoid valve B When engine is running with idle speed and setting selector lever to “P” position. 300Hz Diagnostic Procedure B AT UCS002M8 1. CHECK PRESSURE CONTROL SOLENOID VALVE B SIGNAL 1. 2. 3. 4. D With CONSULT-II After warming up the engine and transaxle, turn ignition switch “OFF”. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Read out the value of “PC SOL B OUT” and “PC SOL B MON”. Monitor item A E F Display value (Approx.) Condition ● PC SOL B OUT Selector lever: Manual shift gate position 1.00 A ● PC SOL B MON Other than the above. 0.30 A G H SCIA2907E 1. 2. Without CONSULT-II Start the engine. Check pulse between TCM connector terminals 21 and 36. Connector E142 J Data (Approx.) Terminal (Wire color) Condition 36 (W/L) - 21 (G/B) (Ground) When engine is running with idle speed and setting selector lever to “P” position. K 300 Hz OK or NG OK >> GO TO 7. NG >> GO TO 2. L SCIA2911E 2. CHECK PRESSURE CONTROL SOLENOID VALVE B CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminals 21 and 36. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 36 (W/L) - 21 (G/B) (Ground) Temperature: 20°C (68°F) 5.0 - 5.6 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2912E Revision: September 2005 AT-549 I 2005 Quest M DTC P0775 PRESSURE CONTROL SOLENOID VALVE B (SHIFT PRESSURE) [RE5F22A] 3. CHECK TERMINAL CORD ASSEMBLY WITH PRESSURE CONTROL SOLENOID VALVE B 1. 2. 3. Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminals 3 and 7. Connector Terminal Condition Resistance (Approx.) F30 3-7 Temperature: 20°C (68°F) 5.0 - 5.6 Ω OK or NG OK >> GO TO 4. NG >> GO TO 5. SCIA2913E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. 5. CHECK PRESSURE CONTROL SOLENOID VALVE B 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve B harness connector. Check resistance between terminals 1 and 2. Connector Terminal F73 1-2 Condition Temperature: 20°C (68°F) Resistance (Approx.) 5.0 - 5.6 Ω OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4341E 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID VALVE B Check the following. ● Open or short-circuit in the harness between terminal cord assembly and pressure control solenoid valve B. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-547, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. Revision: September 2005 AT-550 2005 Quest DTC P0775 PRESSURE CONTROL SOLENOID VALVE B (SHIFT PRESSURE) [RE5F22A] 8. CHECK TCM A 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. B AT Component Inspection UCS002M9 PRESSURE CONTROL SOLENOID VALVE B 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve B harness connector. Check resistance between terminals 1 and 2. Connector Terminal F73 1-2 4. Condition Temperature: 20°C (68°F) D E Resistance (Approx.) 5.0 - 5.6 Ω If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . F G SCIA4341E H I J K L M Revision: September 2005 AT-551 2005 Quest DTC P0780 SHIFT [RE5F22A] DTC P0780 SHIFT Description ● ● PFP:31940 UCS0014D This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. This malfunction is detected when the A/T does not shift as instructed by the TCM. This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. On Board Diagnosis Logic ● ● – – – UCS0014E This is an OBD-II self-diagnostic item. Diagnostic trouble code “SHIFT” with CONSULT-II or P0780 without CONSULT-II is detected under the following conditions. When no rotation change occurs between input (turbine revolution sensor) and output (revolution sensor) and shifting time is long. When shifting ends immediately. When engine revs up unusually during shifting. Possible Cause ● ● ● ● ● ● UCS0014F Shift solenoid valve D (Off error.) Shift solenoid valve E (Off error.) Pressure control solenoid valve A (On/Off error.) Pressure control solenoid valve B (On/Off error.) Pressure control solenoid valve C (On/Off error.) Hydraulic control circuit DTC Confirmation Procedure UCS0014W CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-II. Make sure that ATF temperature is within the range below. FLUID TEMP: More than 60°C (140°F) If out of range, drive the vehicle to warm up the fluid. Drive vehicle and allow the following conditions. SLCT LVR POSI: “D” position GEAR: 1st Þ 2nd Þ 3rd Þ 4th Þ 5th position (Vehicle speed: Refer to AT-680, "VEHICLE SPEED WHEN SHIFTING GEARS" .) If DTC is detected, go to AT-555, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-552 2005 Quest DTC P0780 SHIFT [RE5F22A] Wiring Diagram — AT — SFTFNC UCS0014H A B AT D E F G H I J K L M BCWA0314E Revision: September 2005 AT-553 2005 Quest DTC P0780 SHIFT [RE5F22A] BCWA0315E Revision: September 2005 AT-554 2005 Quest DTC P0780 SHIFT [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 21 26 G/B G Pressure control solenoid valve B ground Data (Approx.) A When engine is running with idle speed and setting selector lever to “P” position. 0V B When shift solenoid valve D operates. (When driving in 3rd, 4th or 5th gear.) Battery voltage When shift solenoid valve D does not operate. 0V Shift solenoid valve D AT D 28 W Pressure control solenoid valve C ground 35 L/Y Pressure control solenoid valve A When engine is running with idle speed and setting selector lever to “P” position. 300Hz 36 W/L Pressure control solenoid valve B When engine is running with idle speed and setting selector lever to “P” position. 300Hz 40 L/G Pressure control solenoid valve A ground When engine is running with idle speed and setting selector lever to “P” position. 0V Pressure control solenoid valve C When engine is running with idle speed and setting selector lever to “P” position. 300Hz When shift solenoid valve E operates. (When driving in reverse gear.) Battery voltage When shift solenoid valve E does not operate. 0V 45 47 O/B BR/Y When engine is running with idle speed and setting selector lever to “P” position. 0V E F G Shift solenoid valve E Diagnostic Procedure I UCS0014I J 1. CHECK EACH SHIFT SOLENOID VALVE CIRCUIT Perform “Diagnostic Procedure” for the following DTCs. ● “DTC P0765 SHIFT SOLENOID VALVE D” (Refer to AT-539, "Diagnostic Procedure" .) ● “DTC P0770 SHIFT SOLENOID VALVE E” (Refer to AT-544, "Diagnostic Procedure" .) OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. K L 2. CHECK EACH PRESSURE CONTROL SOLENOID VALVE CIRCUIT M Perform “Diagnostic Procedure” for the following DTCs. ● “DTC P0745 PRESSURE CONTROL SOLENOID VALVE A” (Refer to AT-514, "Diagnostic Procedure" .) ● “DTC P0775 PRESSURE CONTROL SOLENOID VALVE B” (Refer to AT-549, "Diagnostic Procedure" .) ● “DTC P0795 PRESSURE CONTROL SOLENOID VALVE C” (Refer to AT-558, "Diagnostic Procedure" .) OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 3. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-552, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace transmission wire or control valve assembly. Refer to AT-609, "Transmission wire" or AT609, "Control Valve Assembly" . Revision: September 2005 H AT-555 2005 Quest DTC P0795 PRESSURE CONTROL SOLENOID VALVE C (TCC AND SHIFT PRESSURE) [RE5F22A] DTC P0795 PRESSURE CONTROL SOLENOID VALVE C (TCC AND SHIFT PRESSURE) PFP:31940 Description UCS000UU ● ● ● ● The pressure control solenoid valve C is normally low, 3-port linear pressure control solenoid. The pressure control solenoid valve C is activated to control the apply and release of the 2nd brake and 1st and reverse brake, and torque converter clutch. Lock-up operation, however, is prohibited when A/T fluid temperature is too low. When the accelerator pedal is depressed (less than 1/8) in lockup condition, the engine speed should not change abruptly. If there is a big jump in engine speed, there is no lock-up. SCIA2833E On Board Diagnosis Logic ● ● – – UCS000UW This is an OBD-II self-diagnostic item. Diagnostic trouble code “PC SOL C(TCC&SFT)” with CONSULT-II or P0795 without CONSULT-II is detected under the following conditions. When normal voltage is not applied to solenoid due to open, short, and so on. When TCM detects as irregular by comparing target value with monitor value. Possible Cause ● ● UCS000UX Harness or connectors (The solenoid circuit is open or shorted.) Pressure control solenoid valve C DTC Confirmation Procedure UCS000UY NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Run engine for at least 13 consecutive seconds at idle speed. If DTC is detected, go to AT-558, "Diagnostic Procedure" . BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-556 2005 Quest DTC P0795 PRESSURE CONTROL SOLENOID VALVE C (TCC AND SHIFT PRESSURE) [RE5F22A] Wiring Diagram — AT — PC/C UCS000UZ A B AT D E F G H I J K L M BCWA0357E Revision: September 2005 AT-557 2005 Quest DTC P0795 PRESSURE CONTROL SOLENOID VALVE C (TCC AND SHIFT PRESSURE) [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color Data (Approx.) 28 W Pressure control solenoid valve C ground When engine is running with idle speed and setting selector lever to “P” position. 0V 45 O/B Pressure control solenoid valve C When engine is running with idle speed and setting selector lever to “P” position. 300Hz Diagnostic Procedure UCS002MD 1. CHECK PRESSURE CONTROL SOLENOID VALVE C SIGNAL 1. 2. 3. 4. With CONSULT-II After warming up the engine and transaxle, turn ignition switch “OFF”. Turn ignition switch “ON”. (Do not start engine.) Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Read out the value of “PC SOL C OUT” and “PC SOL C MON”. Monitor item Display value (Approx.) Condition ● PC SOL C OUT Selector lever: Manual shift gate position 1.00 A ● PC SOL C MON Other than the above. 0.20 A SCIA2907E 1. 2. Without CONSULT-II Start the engine. Check pulse between TCM connector terminals 28 and 45. Data (Approx.) Connector Terminal (Wire color) Condition E142 45 (O/B) - 28 (W) (Ground) When engine is running with idle speed and setting selector lever to “P” position. 300 Hz OK or NG OK >> GO TO 7. NG >> GO TO 2. SCIA2914E 2. CHECK PRESSURE CONTROL SOLENOID VALVE C CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminals 28 and 45. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 45 (O/B) - 28 (W) (Ground) Temperature: 20°C (68°F) 5.0 - 5.6 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2915E Revision: September 2005 AT-558 2005 Quest DTC P0795 PRESSURE CONTROL SOLENOID VALVE C (TCC AND SHIFT PRESSURE) [RE5F22A] 3. CHECK TERMINAL CORD ASSEMBLY WITH PRESSURE CONTROL SOLENOID VALVE C 1. 2. 3. A Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminals 2 and 5. Connector Terminal Condition Resistance (Approx.) F62 2-5 Temperature: 20°C (68°F) 5.0 - 5.6 Ω B AT OK or NG OK >> GO TO 4. NG >> GO TO 5. D SCIA2916E E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY F Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. G H 5. CHECK PRESSURE CONTROL SOLENOID VALVE C 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve C harness connector. Check resistance between terminals 1 and 2. Connector Terminal Condition Resistance (Approx.) F74 1-2 Temperature: 20°C (68°F) 5.0 - 5.6 Ω I J OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . K L SCIA4342E 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID VALVE C Check the following. ● Open or short-circuit in the harness between terminal cord assembly and pressure control solenoid valve C. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . 7. CHECK DTC Perform “DTC Confirmation Procedure”. Refer to AT-556, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 8. Revision: September 2005 AT-559 2005 Quest M DTC P0795 PRESSURE CONTROL SOLENOID VALVE C (TCC AND SHIFT PRESSURE) [RE5F22A] 8. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS002MA PRESSURE CONTROL SOLENOID VALVE C 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve C harness connector. Check resistance between terminals 1 and 2. Connector Terminal Condition Resistance (Approx.) F74 1-2 Temperature: 20°C (68°F) 5.0 - 5.6 Ω 4. If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4342E Revision: September 2005 AT-560 2005 Quest DTC P0797 PRESSURE CONTROL SOLENOID VALVE C STUCK ON [RE5F22A] DTC P0797 PRESSURE CONTROL SOLENOID VALVE C STUCK ON Description ● ● ● ● ● ● ● UCS00148 This is an OBD-II self-diagnostic item. Diagnostic trouble code “PC SOL C STC ON” with CONSULT-II or P0797 without CONSULT-II is detected when condition of pressure control solenoid valve C is different from monitor value, and relation between gear position and actual gear ratio or lock-up status is irregular. Possible Cause ● ● A UCS00147 This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis malfunction. B This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc. The pressure control solenoid valve C is normally low, 3-port linAT ear pressure control solenoid. The pressure control solenoid valve C is activated to control the apply and release of the 2nd brake and 1st and reverse brake, D and torque converter clutch. Lock-up operation, however, is prohibited when A/T fluid temperature is too low. E When the accelerator pedal is depressed (less than 1/8) in lockup condition, the engine speed should not change abruptly. If there is a big jump in engine speed, there is no lock-up. SCIA2833E F On Board Diagnosis Logic ● PFP:31940 G H UCS00149 Pressure control solenoid valve C (On stick.) Hydraulic control circuit I DTC Confirmation Procedure UCS0014A NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. J K WITH CONSULT-II 1. 2. 3. 4. 5. L Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Run engine for at least 4 consecutive minutes at idle speed. If DTC is detected, go to AT-563, "Diagnostic Procedure" . M BCIA0030E WITH GST Follow the procedure “With CONSULT-II”. Revision: September 2005 AT-561 2005 Quest DTC P0797 PRESSURE CONTROL SOLENOID VALVE C STUCK ON [RE5F22A] Wiring Diagram — AT — PC/CS UCS0014B BCWA0358E Revision: September 2005 AT-562 2005 Quest DTC P0797 PRESSURE CONTROL SOLENOID VALVE C STUCK ON [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color Data (Approx.) 28 W Pressure control solenoid valve C ground When engine is running with idle speed and setting selector lever to “P” position. 0V 45 O/B Pressure control solenoid valve C When engine is running with idle speed and setting selector lever to “P” position. 300Hz Diagnostic Procedure B AT UCS002MB 1. CHECK PRESSURE CONTROL SOLENOID VALVE C SIGNAL 1. 2. 3. 4. D With CONSULT-II After warming up the engine and transaxle, turn ignition switch “OFF”. Turn ignition switch “ON”. (Do not start engine.) Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Read out the value of “PC SOL C OUT” and “PC SOL C MON”. Monitor item A E F Display value (Approx.) Condition ● PC SOL C OUT Selector lever: Manual shift gate position 1.00 A ● PC SOL C MON Other than the above. 0.20 A G H SCIA2907E 1. 2. Without CONSULT-II Start the engine. Check pulse between TCM connector terminals 28 and 45. Connector E142 J Data (Approx.) Terminal (Wire color) Condition 45 (O/B) - 28 (W) (Ground) When engine is running with idle speed and setting selector lever to “P” position. K 300 Hz OK or NG OK >> GO TO 7. NG >> GO TO 2. L SCIA2914E 2. CHECK PRESSURE CONTROL SOLENOID VALVE C CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check resistance between TCM connector terminals 28 and 45. Connector Terminal (Wire color) Condition Resistance (Approx.) E142 45 (O/B) - 28 (W) (Ground) Temperature: 20°C (68°F) 5.0 - 5.6 Ω OK or NG OK >> GO TO 7. NG >> GO TO 3. SCIA2915E Revision: September 2005 AT-563 I 2005 Quest M DTC P0797 PRESSURE CONTROL SOLENOID VALVE C STUCK ON [RE5F22A] 3. CHECK TERMINAL CORD ASSEMBLY WITH PRESSURE CONTROL SOLENOID VALVE C 1. 2. 3. Turn ignition switch “OFF”. Disconnect terminal cord assembly harness connector. Check resistance between terminals 2 and 5. Connector Terminal Condition Resistance (Approx.) F62 2-5 Temperature: 20°C (68°F) 5.0 - 5.6 Ω OK or NG OK >> GO TO 4. NG >> GO TO 5. SCIA2916E 4. CHECK HARNESS BETWEEN TCM AND TERMINAL CORD ASSEMBLY Check the following. ● Open or short-circuit in the harness between TCM and terminal cord assembly. OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. 5. CHECK PRESSURE CONTROL SOLENOID VALVE C 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve C harness connector. Check resistance between terminals 1 and 2. Connector Terminal Condition Resistance (Approx.) F74 1-2 Temperature: 20°C (68°F) 5.0 - 5.6 Ω OK or NG OK >> GO TO 6. NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . SCIA4342E 6. CHECK HARNESS BETWEEN TERMINAL CORD ASSEMBLY AND PRESSURE CONTROL SOLENOID VALVE C Check the following. ● Open or short-circuit in the harness between terminal cord assembly and pressure control solenoid valve C. OK or NG OK >> GO TO 7. NG >> Repair or replace transmission wire. Refer to AT-609, "Transmission wire" . 7. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 8. NG >> Repair or replace damaged parts. Revision: September 2005 AT-564 2005 Quest DTC P0797 PRESSURE CONTROL SOLENOID VALVE C STUCK ON [RE5F22A] 8. CHECK DTC A Perform “DTC Confirmation Procedure”. Refer toAT-561, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> Replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . Component Inspection B UCS002MC PRESSURE CONTROL SOLENOID VALVE C 1. 2. 3. Remove side cover. Refer to AT-609, "Side cover" . Disconnect pressure control solenoid valve C harness connector. Check resistance between terminals 1 and 2. Connector Terminal Condition Resistance (Approx.) F74 1-2 Temperature: 20°C (68°F) 5.0 - 5.6 Ω 4. AT D E If NG, replace the control valve assembly. Refer to AT-609, "Control Valve Assembly" . F G SCIA4342E H I J K L M Revision: September 2005 AT-565 2005 Quest DTC P0825 LEVER SWITCH CIRCUIT [RE5F22A] DTC P0825 LEVER SWITCH CIRCUIT Description PFP:25130 UCS0010X Lever switch is installed in A/T device. It sends lever switch position (ON or OFF) signals to TCM. On Board Diagnosis Logic ● ● UCS0010Z This is not an OBD-II self-diagnostic item. Diagnostic trouble code “GEAR LEVER SWITCH” with CONSULT-II is detected when TCM monitors lever switch signal, and judges as irregular when impossible input pattern occurs. Possible Cause ● ● UCS00110 Harness or connectors (Lever switch circuit is open or shorted.) Lever switch (built into A/T device) DTC Confirmation Procedure UCS00111 NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Set overdrive control switch to “OFF” position. Wait for at least 30 consecutive seconds. If DTC is detected, go to AT-568, "Diagnostic Procedure" . BCIA0030E Revision: September 2005 AT-566 2005 Quest DTC P0825 LEVER SWITCH CIRCUIT [RE5F22A] Wiring Diagram — AT — LVRSW UCS00112 A B AT D E F G H I J K L M BCWA0524E Revision: September 2005 AT-567 2005 Quest DTC P0825 LEVER SWITCH CIRCUIT [RE5F22A] TCM terminal and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 16 O Lever switch Data (Approx.) Lever switch: “ON” position 0V Lever switch: “OFF” position Battery voltage Diagnostic Procedure UCS00113 1. CHECK LEVER SWITCH CIRCUIT With CONSULT-II 1. Turn ignition switch “ON”. (Do not start engine.) 2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. 3. Read out ON/OFF switching action of the “RANGE SLCT SW”. SCIA3579E 1. 2. Without CONSULT-II Turn ignition switch “ON”. (Do not start engine.) Check voltage between the TCM connector terminal and ground. Connector No. Terminal (Wire color) E143 16 (O) Ground Voltage (Approx.) Condition Lever switch: “ON” position 0V Lever switch: “OFF” position Battery voltage OK or NG OK >> GO TO 4. NG >> GO TO 2. SCIA3580E 2. CHECK HARNESS BETWEEN TCM AND A/T DEVICE (LEVER SWITCH) 1. 2. 3. Turn ignition switch “OFF”. Disconnect the TCM connector. Check the continuity between TCM connector terminal 16 and ground. Connector No. Terminal (Wire color) E143 16 (O) Ground Condition Continuity Lever switch: “ON” position Yes Lever switch: “OFF” position No 4. If OK, check harness for short-circuit to ground or power source. OK or NG OK >> GO TO 4. NG >> GO TO 3. Revision: September 2005 AT-568 SCIA3581E 2005 Quest DTC P0825 LEVER SWITCH CIRCUIT [RE5F22A] 3. DETECT MALFUNCTIONING ITEM A Check the following. ● Open or short-circuit in the harness between TCM and A/T device (lever switch). ● Open or short-circuit in the harness for ground of lever switch. ● Lever switch. Refer to AT-569, "Component Inspection" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. B AT 4. CHECK DTC D Perform “DTC Confirmation Procedure”. Refer to AT-566, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 5. E 5. CHECK TCM F 1. Check TCM input/output signal. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection G H UCS00114 LEVER SWITCH I Check continuity between A/T device (lever switch) harness connector M34 terminals 1 and 2. Switch position Continuity ON Yes OFF No J K L SCIA3582E M Revision: September 2005 AT-569 2005 Quest DTC P0882 TCM POWER INPUT SIGNAL [RE5F22A] DTC P0882 TCM POWER INPUT SIGNAL Description PFP:31036 UCS000VD When the power supply to the TCM is cut “OFF”, for example because the battery is removed, and the selfdiagnostics memory function stops, malfunction is detected. On Board Diagnosis Logic ● ● UCS000VE This is an OBD-II self-diagnostic item. Diagnostic trouble code “TCM POWER INPT SIG” with CONSULT-II or P0882 without CONSULT-II is detected when voltage supplied to TCM is too low. Possible Cause ● ● UCS000VF Harness or connectors (Battery or ignition switch and TCM circuit is open or shorted.) A/T PV IGN relay DTC Confirmation Procedure UCS0014X CAUTION: ● Always drive vehicle at a safe speed. ● Be careful not to rev engine into the red zone on the tachometer. NOTE: If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF” and wait at least 10 seconds before performing the next test. After the repair, perform the following procedure to confirm the malfunction is eliminated. WITH CONSULT-II 1. 2. 3. 4. 5. Turn ignition switch “ON”. (Do not start engine.) Select “DATA MONITOR” mode for “A/T” with CONSULT-II. Start engine. Depress accelerator pedal or drive vehicle and maintain the following condition for at least 20 consecutive seconds. TURBINE REV: More than 800 rpm If DTC is detected, go to AT-573, "Diagnostic Procedure" . BCIA0030E Revision: September 2005 AT-570 2005 Quest DTC P0882 TCM POWER INPUT SIGNAL [RE5F22A] Wiring Diagram — AT — PWR/IN UCS000VH A B AT D E F G H I J K L M BCWA0317E Revision: September 2005 AT-571 2005 Quest DTC P0882 TCM POWER INPUT SIGNAL [RE5F22A] TCM terminals and data are reference value. Measured between each terminal and ground. Wire Item Condition Terminal color 1 14 27 34 38 39 48 Y/W B Y/R P Y/B Y/B B Data (Approx.) When turning ignition switch ON. 0 - 1.5V When turning ignition switch OFF. 0V A/T PV IGN relay Ground – 0V When turning ignition switch ON. Battery voltage When turning ignition switch OFF. Battery voltage When turning ignition switch ON. Battery voltage When turning ignition switch OFF. 0V When turning ignition switch ON. Battery voltage Measure 3 seconds after switching “OFF” the ignition switch. 0V When turning ignition switch ON. Battery voltage Measure 3 seconds after switching “OFF” the ignition switch. 0V Power supply (Memory back-up) Power supply Power supply (A/T PV IGN relay) Power supply (A/T PV IGN relay) Ground Revision: September 2005 – AT-572 0V 2005 Quest DTC P0882 TCM POWER INPUT SIGNAL [RE5F22A] Diagnostic Procedure UCS000VI 1. CHECK TCM POWER SOURCE CIRCUIT 1. 2. A Turn ignition switch “ON”. (Do not start engine.) Check voltage between TCM terminals and ground. Connector Terminal (Wire color) Voltage (Approx.) E143 1 (Y/W) - Ground 0 - 1.5V B AT 27 (Y/R) - Ground 34 (P) - Ground E142 Battery voltage D 38 (Y/B) - Ground 39 (Y/B) - Ground 3. 4. Turn ignition switch “OFF”. Check voltage between TCM terminals and ground. Connector Terminal (Wire color) Voltage (Approx.) E143 1 (Y/W) - Ground 0V 27 (Y/R) - Ground Battery voltage 34 (P) - Ground 0V 38 (Y/B) - Ground 0V 39 (Y/B) - Ground 0V E142 SCIA2930E E F G H OK or NG OK >> GO TO 3. NG >> GO TO 2. I 2. DETECT MALFUNCTIONING ITEM Check the following: ● Harness for short or open between battery and TCM terminal 27 ● Harness for short or open between ignition switch and TCM terminals 1, 34, 38 and 39 ● 10A fuse [No. 19, located in the fuse block (J/B) or No. 48, located in the IPDM E/R] ● Ignition switch. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . ● A/T PV IGN relay. Refer to AT-574, "Component Inspection" . OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. J K L M 3. CHECK TCM GROUND CIRCUIT 1. 2. 3. Turn ignition switch “OFF”. Disconnect TCM harness connector. Check continuity between TCM terminals 14 (B), 48 (B) and ground. Continuity should exist. If OK, check harness for short to ground and short to power. OK or NG OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors. SCIA2933E Revision: September 2005 AT-573 2005 Quest DTC P0882 TCM POWER INPUT SIGNAL [RE5F22A] 4. CHECK DTC Check again. Refer to AT-570, "DTC Confirmation Procedure" . OK or NG OK >> INSPECTION END NG >> GO TO 5. 5. CHECK TCM 1. Check TCM input/output signal. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Component Inspection UCS000VJ A/T PV IGN RELAY 1. 2. Apply 12V direct current between A/T PV IGN relay terminals 1 and 2. Check continuity between relay terminals 3 and 5. Condition Continuity 12V direct current supply between terminals 1 and 2 Yes OFF No 3. If NG, replace A/T PV IGN relay. SCIA1245E Revision: September 2005 AT-574 2005 Quest DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM [RE5F22A] DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM Description PFP:23710 A UCS000VZ This DTC is displayed with other DTCs regarding ECM. Perform the trouble diagnosis for other DTCs displayed. Refer to EC-100, "TROUBLE DIAGNOSIS" . When this DTC is detected, lock-up operation and learning control are canceled. B AT D E F G H I J K L M Revision: September 2005 AT-575 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] TROUBLE DIAGNOSIS FOR SYMPTOMS O/D OFF Indicator Lamp Does Not Come On PFP:00007 UCS002LO SYMPTOM: O/D OFF indicator lamp does not come on for about 2 seconds when turning ignition switch to “ON”. DIAGNOSTIC PROCEDURE 1. CHECK CAN COMMUNICATION LINE Perform the self-diagnosis. Is a malfunction in the CAN communication indicated in the results? YES >> Check the CAN communication line. Refer to AT-450, "DTC U1000 CAN COMMUNICATION LINE" . NO >> GO TO 2. 2. CHECK TCM POWER SOURCE CIRCUIT 1. 2. Turn ignition switch “ON”. (Do not start engine.) Check voltage between TCM connector terminals and ground. Refer to AT-571, "Wiring Diagram — AT — PWR/IN" . Connector E143 Terminal (Wire color) Voltage (Approx.) 1 (Y/W) - Ground 0 - 1.5V 27 (Y/R) - Ground 34 (P) - Ground E142 Battery voltage 38 (Y/B) - Ground 39 (Y/B) - Ground 3. 4. SCIA2930E Turn ignition switch “OFF”. Check voltage between TCM connector terminals and ground. Refer to AT-571, "Wiring Diagram — AT — PWR/IN" . Connector Terminal (Wire color) Voltage (Approx.) E143 1 (Y/W) - Ground 0V 27 (Y/R) - Ground Battery voltage 34 (P) - Ground 0V 38 (Y/B) - Ground 0V 39 (Y/B) - Ground 0V E142 OK or NG OK >> GO TO 4. NG >> GO TO 3. 3. DETECT MALFUNCTIONING ITEM Check the following: ● Harness for short or open between battery and TCM terminal 27 ● Harness for short or open between ignition switch and TCM terminals 1, 34, 38 and 39 ● 10A fuse [No. 19, located in the fuse block (J/B) or No. 48, located in the IPDM E/R] ● Ignition switch. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . ● A/T PV IGN relay. Refer to AT-574, "Component Inspection" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. Revision: September 2005 AT-576 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] 4. CHECK TCM GROUND CIRCUIT 1. 2. 3. A Turn ignition switch “OFF”. Disconnect the TCM harness connector. Check continuity between TCM terminals 14 (B), 48 (B) and ground. Refer to AT-571, "Wiring Diagram — AT — PWR/IN" . B Continuity should exist. AT 4. If OK, check harness for short-circuit to ground or the power source. OK or NG OK >> GO TO 5. NG >> Repair open circuit or short to ground or short to power in harness or connectors. D SCIA2933E E 5. CHECK O/D OFF INDICATOR LAMP CIRCUIT 1. 2. Turn ignition switch “OFF”. Check the combination meter. Refer to DI-5, "COMBINATION METERS" . OK or NG OK >> GO TO 6. NG >> Replace the combination meter. Refer to DI-21, "Removal and Installation of Combination Meter" . F G H 6. SYMPTOM CHECK I Check again. OK or NG OK >> INSPECTION END NG >> GO TO 7. J 7. CHECK TCM K 1. Check TCM input/output signal. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. L M Revision: September 2005 AT-577 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] Engine Cannot Be Started In “P” or “N” Position UCS002K6 SYMPTOM: ● ● Engine cannot be started with selector lever in “P” or “N” position. Engine can be started with selector lever in “D”, “L” or “R” position. DIAGNOSTIC PROCEDURE 1. CHECK STARTING SYSTEM Check starting system. Refer to SC-10, "STARTING SYSTEM" . OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. 2. CHECK CONTROL CABLE Check the control cable. ● Refer to AT-608, "Control Cable Adjustment" . OK or NG OK >> GO TO 3. NG >> Adjust control cable. Refer to AT-608, "Control Cable Adjustment" . 3. CHECK PNP SWITCH CIRCUIT Perform self-diagnosis. Do the self-diagnostic results indicate PNP switch? YES >> Check the malfunctioning system. Refer to AT-457, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" . NO >> INSPECTION END In “P” Position, Vehicle Moves When Pushed UCS002K7 SYMPTOM: Even though the selector lever is set in the “P” position, the parking mechanism is not actuated, allowing the vehicle to be moved when it is pushed. DIAGNOSTIC PROCEDURE 1. CHECK PNP SWITCH CIRCUIT Perform self-diagnosis. Do the self-diagnostic results indicate PNP switch? YES >> Check the malfunctioning system. Refer to AT-457, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" . NO >> GO TO 2. 2. CHECK CONTROL CABLE Check the control cable. ● Refer to AT-608, "Control Cable Adjustment" . OK or NG OK >> GO TO 3. NG >> Adjust control cable. Refer to AT-608, "Control Cable Adjustment" . 3. SYMPTOM CHECK Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-578 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] In “N” Position, Vehicle Moves UCS002K8 A SYMPTOM: Vehicle moves forward or backward when selecting “N” position. DIAGNOSTIC PROCEDURE B 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. AT D 2. CHECK PNP SWITCH CIRCUIT Perform self-diagnosis. Do the self-diagnostic results indicate PNP switch? YES >> Check the malfunctioning system. Refer to AT-457, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" . NO >> GO TO 3. 3. CHECK CONTROL CABLE E F G Check the control cable. ● Refer to AT-608, "Control Cable Adjustment" . OK or NG OK >> GO TO 3. NG >> Adjust control cable. Refer to AT-608, "Control Cable Adjustment" . H I 4. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> GO TO 4. J K 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-579 2005 Quest L M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] Large Shock (“N” to “D” Position) UCS002K9 SYMPTOM: A noticeable shock occurs when the selector lever is shifted from the “N” to “D” position. DIAGNOSTIC PROCEDURE 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. 2. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 3. 3. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Accumulator. Refer to AT-619, "DISASSEMBLY" . – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. 3. 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 5. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-580 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] Vehicle Does Not Creep Backward In “R” Position UCS002KA A SYMPTOM: The vehicle does not creep in the “R” position. Or an extreme lack of acceleration is observed. DIAGNOSTIC PROCEDURE B 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. AT D 2. CHECK CONTROL CABLE AND PNP SWITCH POSITION Check the control cable and PNP switch position. ● Refer to AT-608, "Control Cable Adjustment" . OK or NG OK >> GO TO 3. NG >> Adjust control cable and PNP switch position. Refer to AT-608, "Control Cable Adjustment" or AT606, "Park/Neutral Position (PNP) Switch Adjustment" . E 3. CHECK SELF-DIAGNOSTIC RESULTS G Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. F H I 4. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . – 1st and reverse brake. Refer to AT-619, "DISASSEMBLY" . – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . – Torque convertor. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. J K L M 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-581 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] Vehicle Does Not Creep Forward In “D” or “L” Position UCS002KB SYMPTOM: Vehicle does not creep forward when selecting “D” or “L” position. DIAGNOSTIC PROCEDURE 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. 2. CHECK CONTROL CABLE AND PNP SWITCH POSITION Check the control cable and PNP switch position. ● Refer to AT-608, "Control Cable Adjustment" . OK or NG OK >> GO TO 3. NG >> Adjust control cable and PNP switch position. Refer to AT-608, "Control Cable Adjustment" or AT606, "Park/Neutral Position (PNP) Switch Adjustment" . 3. CHECK PRESSURE CONTROL SOLENOID VALVE A CIRCUIT Perform self-diagnosis. Do the self-diagnostic results indicate pressure control solenoid valve A? YES >> Check the malfunctioning system. Refer to AT-512, "DTC P0745 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE)" . NO >> GO TO 4. 4. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . – One-way clutch No.2. Refer to AT-619, "DISASSEMBLY" . – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . – Torque convertor. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-582 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] Vehicle Cannot Be Started From D1 UCS002KC A SYMPTOM: Vehicle cannot be started from D1 on cruise test - Part 1. DIAGNOSTIC PROCEDURE B 1. CONFIRM THE SYMPTOM Check if vehicle creeps in “R” position. OK or NG OK >> GO TO 2. NG >> Refer to AT-581, "Vehicle Does Not Creep Backward In “R” Position" . AT D 2. CHECK SELF-DIAGNOSTIC RESULTS E Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 3. F 3. CHECK LINE PRESSURE G Check the line pressure at the engine stall point. Refer to AT-423, "LINE PRESSURE TEST" . OK or NG OK >> GO TO 4. NG >> Check the malfunctioning item. Refer to AT-424, "Judgement of line pressure test" . H 4. DETECT MALFUNCTIONING ITEM I Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . – One-way clutch No.2. Refer to AT-619, "DISASSEMBLY" . – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. J K L 5. CHECK TCM M 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D1 → D2 UCS002KD SYMPTOM: The vehicle does not shift-up from the D1 to D2 gear at the specified speed. Revision: September 2005 AT-583 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE 1. CONFIRM THE SYMPTOM Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1. OK or NG OK >> GO TO 2. NG >> Refer to AT-582, "Vehicle Does Not Creep Forward In “D” or “L” Position" , AT-583, "Vehicle Cannot Be Started From D1" . 2. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 3. NG >> Refill ATF. 3. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. 4. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – One-way clutch No.2. Refer to AT-619, "DISASSEMBLY" . – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – 2nd brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D2 → D3 UCS002KE SYMPTOM: The vehicle does not shift-up from D2 to D3 gear at the specified speed. Revision: September 2005 AT-584 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE A 1. CONFIRM THE SYMPTOM Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1. B OK or NG OK >> GO TO 2. NG >> Refer to AT-582, "Vehicle Does Not Creep Forward In “D” or “L” Position" ,AT-583, "Vehicle CanAT not Be Started From D1" . 2. CHECK A/T FLUID LEVEL D Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 3. NG >> Refill ATF. E 3. CHECK SELF-DIAGNOSTIC RESULTS F Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. G 4. DETECT MALFUNCTIONING ITEM H Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – U/D brake. Refer to AT-619, "DISASSEMBLY" . – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. I J K 5. CHECK TCM L 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. M 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D3 → D4 UCS002KF SYMPTOM: ● ● The vehicle does not shift-up from the D3 to D4 gear at the specified speed. The vehicle does not shift-up from the D3 to D4 gear unless A/T is warmed up. Revision: September 2005 AT-585 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE 1. CONFIRM THE SYMPTOM Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1. OK or NG OK >> GO TO 2. NG >> Refer to AT-582, "Vehicle Does Not Creep Forward In “D” or “L” Position" , AT-583, "Vehicle Cannot Be Started From D1" . 2. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 3. NG >> Refill ATF. 3. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. 4. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – U/D brake. Refer to AT-619, "DISASSEMBLY" . – U/D clutch. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 1. 2. 3. 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: D4 → D5 UCS002KG SYMPTOM: ● ● The vehicle does not shift-up from the D4 to D5 gear at the specified speed. The vehicle does not shift-up from the D4 to D5 gear unless A/T is warmed up. Revision: September 2005 AT-586 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE A 1. CONFIRM THE SYMPTOM Check if vehicle creeps forward in “D” or “L” position and vehicle can be started from D1. B OK or NG OK >> GO TO 2. NG >> Refer to AT-582, "Vehicle Does Not Creep Forward In “D” or “L” Position" ,AT-583, "Vehicle CanAT not Be Started From D1" . 2. CHECK A/T FLUID LEVEL D Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 3. NG >> Refill ATF. E 3. CHECK SELF-DIAGNOSTIC RESULTS F Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. G 4. DETECT MALFUNCTIONING ITEM H Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. I J K L 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. M 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Perform Lock-up UCS002KH SYMPTOM: A/T does not perform lock-up at the specified speed. Revision: September 2005 AT-587 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. 2. CHECK STOP LAMP SWITCH CIRCUIT Check the stop lamp switch circuit. Refer to BRC-11, "TROUBLE DIAGNOSIS" (with TCS/ABS) or BRC-55, "TROUBLE DIAGNOSIS" (with VDC/TCS/ABS). OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 3. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. 4. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Torque converter. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Hold Lock-up Condition UCS002KI SYMPTOM: The lock-up condition cannot be maintained for more than 30 seconds. Revision: September 2005 AT-588 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE A 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. B AT 2. CHECK STOP LAMP SWITCH CIRCUIT Check the stop lamp switch circuit. Refer to BRC-11, "TROUBLE DIAGNOSIS" (with TCS/ABS) or BRC-55, "TROUBLE DIAGNOSIS" (with VDC/TCS/ABS). OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 3. CHECK SELF-DIAGNOSTIC RESULTS E F Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. G 4. DETECT MALFUNCTIONING ITEM H Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Torque converter. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. I J 5. CHECK TCM K 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. L M 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Lock-up Is Not Released UCS002KJ SYMPTOM: The lock-up condition cannot be cancelled even after releasing the accelerator pedal. Revision: September 2005 D AT-589 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. 2. CHECK STOP LAMP SWITCH CIRCUIT Check the stop lamp switch circuit. Refer to BRC-11, "TROUBLE DIAGNOSIS" (with TCS/ABS) or BRC-55, "TROUBLE DIAGNOSIS" (with VDC/TCS/ABS). OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 3. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 4. 4. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Torque converter. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 1. 2. 3. 5. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. 6. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: 5th gear → 4th gear, When Lever Switch “OFF” → “ON” UCS002KL SYMPTOM: A/T does not shift from D5 to D4 , when pushed lever switch to “ON” position. (O/D OFF indicator lamp “ON” and A/T indicator “4”.) Revision: September 2005 AT-590 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE A 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. B AT 2. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 3. D E 3. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – Forward and direct clutch assembly. Refer to AT-619, "DISASSEMBLY" . – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. 3. 4. CHECK TCM F G H I J 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. K L 5. CHECK SYMPTOM M Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. A/T Does Not Shift: 4th gear → 3rd gear, When Selector Lever “D” → “L” Position UCS002KM SYMPTOM: A/T does not shift from D4 to L3 , when changed selector lever from “D” to “L” position. (A/T indicator “3”.) Revision: September 2005 AT-591 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] DIAGNOSTIC PROCEDURE 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. 2. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 3. 3. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – U/D clutch. Refer to AT-619, "DISASSEMBLY" . – U/D brake. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. 3. 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 5. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-592 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] A/T Does Not Shift: 3rd gear → 2nd gear, When Lever Switch “OFF” → “ON” UCS002KN SYMPTOM: A A/T does not shift from L3 to L2 , when pushed lever switch to “ON” position. (A/T indicator “2”.) B DIAGNOSTIC PROCEDURE 1. CHECK A/T FLUID LEVEL AT Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. D 2. CHECK SELF-DIAGNOSTIC RESULTS E Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 3. F 3. DETECT MALFUNCTIONING ITEM G Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – U/D brake. Refer to AT-619, "DISASSEMBLY" . – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. 3. H I J 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 5. CHECK SYMPTOM L M Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 K AT-593 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] A/T Does Not Shift: 2nd gear → 1st gear, When Release Accelerator Pedal UCS002KO SYMPTOM: A/T does not shift from L2 to L1 , when releasing accelerator pedal. DIAGNOSTIC PROCEDURE 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. 2. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is any malfunction detected by self-diagnostic? YES >> Check the malfunctioning system. NO >> GO TO 3. 3. DETECT MALFUNCTIONING ITEM Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – 2nd brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" . – One-way clutch No.1. Refer to AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – One-way clutch No.2. Refer to AT-619, "DISASSEMBLY" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. 3. 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 5. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 AT-594 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] Vehicle Does Not Decelerate By Engine Brake UCS002KP A SYMPTOM: No engine brake is applied when the gear is shifted from the 2nd to 1st gear in “L” position. DIAGNOSTIC PROCEDURE B 1. CHECK A/T FLUID LEVEL Check the A/T fluid level. Refer to AT-421, "A/T FLUID CHECK" . OK or NG OK >> GO TO 2. NG >> Refill ATF. AT D 2. CHECK SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Do the self-diagnostic results indicate shift solenoid valve E, electric throttle control system? YES >> Check the malfunctioning system. Refer to AT-542, "DTC P0770 SHIFT SOLENOID VALVE E" , AT-575, "DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM" . NO >> GO TO 3. 3. DETECT MALFUNCTIONING ITEM F G Control valve assembly. Refer to AT-609, "Control Valve Assembly" . Disassemble A/T. Refer to AT-619, "DISASSEMBLY" . Check the following items: – 2nd coast brake. Refer to AT-638, "Oil Pump, 2nd Coast Brake & 2nd Brake" , AT-644, "One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1" . – U/D brake. Refer to AT-619, "DISASSEMBLY" . – B5 brake. Refer to AT-646, "Transaxle Case Cover & B5 Brake" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 1. 2. 3. H I J K 4. CHECK TCM 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 5. NG >> Repair or replace damaged parts. 5. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Repair or replace damaged parts. Revision: September 2005 E AT-595 2005 Quest L M TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] TCM Self-diagnosis Does Not Activate UCS002KQ SYMPTOM: O/D OFF indicator lamp does not come on in TCM self-diagnostic procedure even if the lamp circuit is good. DESCRIPTION ● ● ● Park/neutral position (PNP) switch The park/neutral (PNP) switch assembly includes a transmission range switch. The transmission range switch detects the selector lever position and sends a signal to the TCM. Stop lamp switch signal Detects the brake pedal state (stop lamp switch is ON or OFF) and sends a signal via CAN communication line to the TCM. Closed throttle position signal ECM judges throttle opening based on a signal from accelerator pedal position sensor, and sends the signal via CAN communication line to TCM. DIAGNOSTIC PROCEDURE 1. CHECK PARK/ NEUTRAL POSITION (PNP) SWITCH CIRCUIT Check the park/neutral position (PNP) switch circuit. Refer to AT-457, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" . OK or NG OK >> GO TO 2. NG >> Repair or replace damaged parts. 2. CHECK STOP LAMP SWITCH CIRCUIT Check the stop lamp switch circuit. Refer to BRC-11, "TROUBLE DIAGNOSIS" (with TCS/ABS) or BRC-55, "TROUBLE DIAGNOSIS" (with VDC/TCS/ABS). OK or NG OK >> GO TO 3. NG >> Repair or replace damaged parts. 3. CHECK CLOSED THROTTLE POSITION SIGNAL CIRCUIT Perform self-diagnosis for ECM. Refer to EC-52, "Emission-related Diagnostic Information" . OK or NG OK >> GO TO 4. NG >> Repair or replace damaged parts. 4. CHECK DATA MONITOR (WITH CONSULT-II) With CONSULT-II Turn ignition switch “ON”. (Do not start engine.) Select “A/T” with “DATA MONITOR” mode in CONSULT-II. Depress or release accelerator pedal and read out ON/OFF signaling action of the “CLSD THL POS”. 4. Depress or release brake pedal and read out ON/OFF signaling action of the “BRAKE SW”. OK or NG OK >> GO TO 7. NG >> GO TO 5. 1. 2. 3. SCIA2946E Revision: September 2005 AT-596 2005 Quest TROUBLE DIAGNOSIS FOR SYMPTOMS [RE5F22A] 5. CHECK TCM A 1. Check TCM input/output signal. Refer to AT-438, "TCM Input/Output Signal Reference Values" . 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. B AT 6. CHECK CAN COMMUNICATION LINE Check the CAN communication line. Refer to AT-450, "DTC U1000 CAN COMMUNICATION LINE" . OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. D E 7. CHECK SYMPTOM Check again. OK or NG OK >> INSPECTION END NG >> Replace the TCM. F G H I J K L M Revision: September 2005 AT-597 2005 Quest SHIFT CONTROL SYSTEM [RE5F22A] SHIFT CONTROL SYSTEM Removal and Installation PFP:34901 UCS0024H CONTROL DEVICE BCIA0021E SELECTOR KNOB REMOVAL 1. 2. Slide the selector knob cover downwards with fingers to reveal the selector knob latch. Gently pry the selector knob latch outward to release then lift the selector knob up to remove. WCIA0235E INSTALLATION Set the selector knob in place on the selector lever and push downward until the selector knob latch engages. Revision: September 2005 AT-598 2005 Quest SHIFT CONTROL SYSTEM [RE5F22A] Control Cable UCS0024I A B AT D E F G H BCIA0023E I J K L M Revision: September 2005 AT-599 2005 Quest A/T SHIFT LOCK SYSTEM [RE5F22A] A/T SHIFT LOCK SYSTEM Description ● ● PFP:34950 UCS001ED The mechanical key interlock mechanism also operates as a shift lock: With the ignition switch turned to ON, the selector lever cannot be shifted from “P” (parking) to any other position unless the brake pedal is depressed. With the key removed, the selector lever cannot be shifted from “P” to any other position. The key cannot be removed unless the selector lever is placed in “P”. The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock solenoid and by the operation of the rotator and slider located inside the key cylinder. Shift Lock System Electrical Parts Location UCS001EE BCIA0017E Revision: September 2005 AT-600 2005 Quest A/T SHIFT LOCK SYSTEM [RE5F22A] Wiring Diagram — AT — SHIFT UCS001EF A B AT D E F G H I J K L M BCWA0221E Revision: September 2005 AT-601 2005 Quest A/T SHIFT LOCK SYSTEM [RE5F22A] Diagnostic Procedure UCS001EG SYMPTOM 1: ● Selector lever cannot be moved from “P” position with key in ON position and brake pedal applied. ● Selector lever can be moved from “P” position with key in ON position and brake pedal released. ● Selector lever can be moved from “P” position when key is removed from key cylinder. SYMPTOM 2: ● Ignition key cannot be removed when selector lever is set to “P” position. ● Ignition key can be removed when selector lever is set to any position except “P”. 1. CHECK KEY INTERLOCK CABLE Check the key interlock cable for damage. OK or NG OK >> GO TO 2. NG >> Repair key interlock cable. Refer to AT-604, "KEY INTERLOCK CABLE" . 2. CHECK SELECTOR LEVER POSITION Check the selector lever position for damage. OK or NG OK >> GO TO 3. NG >> Check selector lever. Refer to AT-608, "Control Cable Adjustment" . 3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH 1. 2. 3. 4. Connect A/T device harness connector. Turn ignition switch “ON”. Selector lever is set in “P” position. Check operation sound. Condition When ignition switch is turned to “ON” position and selector lever is set in “P” position. Brake pedal Operation sound Depressed Yes Released No OK or NG OK >> INSPECTION END NG >> GO TO 4. 4. CHECK POWER SOURCE 1. 2. Turn ignition switch “ON”. (Do not start engine.) Check the voltage between A/T device harness connector M34 terminal 5 (R) and ground. Condition Brake pedal Data (Approx.) When ignition switch is turned to “ON” position. Depressed Battery voltage Released 0V OK or NG OK >> GO TO 7. NG >> GO TO 5. SCIA3437E Revision: September 2005 AT-602 2005 Quest A/T SHIFT LOCK SYSTEM [RE5F22A] 5. CHECK STOP LAMP SWITCH 1. 2. 3. A Turn ignition switch “OFF”. Disconnect stop lamp switch harness connector. Check continuity between stop lamp switch harness connector E38 terminals 3 and 4. Condition B Continuity When brake pedal is depressed Yes When brake pedal is released No Check stop lamp switch after adjusting brake pedal — refer to BR-6, "BRAKE PEDAL" . OK or NG OK >> GO TO 6. NG >> Repair or replace damaged parts. AT D SCIA2126E 6. DETECT MALFUNCTIONING ITEM E F Check the following items. If any items are damaged, repair or replace damaged parts. ● 10A fuse [No.1, located in the fuse block (J/B)] ● Harness for short or open between ignition switch and stop lamp switch harness connector E38 terminal 3 (R/W) ● Harness for short or open between stop lamp switch harness connector E38 terminal 4 (L) and diode-4 harness connector E149 terminal 2 (L). ● Harness for short or open between diode-4 harness connector E149 terminal 1 (R) and A/T device harness connector M34 terminal 5 (R). ● Diode-4 ● Ignition switch (Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" .) OK or NG OK >> GO TO 7. NG >> Repair or replace damaged parts. G H I J 7. CHECK GROUND CIRCUIT K 1. 2. 3. L Turn ignition switch “OFF”. Disconnect A/T device harness connector. Check continuity between A/T device harness connector M34 terminal 6 (B) and ground. M Continuity should exist. 4. Connect A/T device harness connector. OK or NG OK >> Replace shift lock solenoid or park position switch. NG >> Repair open circuit or short to ground or short to power in harness or connectors. SCIA3438E Revision: September 2005 AT-603 2005 Quest KEY INTERLOCK CABLE [RE5F22A] KEY INTERLOCK CABLE Components PFP:34908 UCS001EN WCIA0231E CAUTION: ● Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or interference with adjacent parts. ● After installing key interlock cable to control device, make sure that casing cap and bracket are firmly secured in their positions. If casing cap can be removed with an external load of less than 39.2 N (4.0 kg, 8.8 lb), replace key interlock cable with new one. Removal 1. 2. UCS001EO Unlock slider by squeezing lock tabs on slider from adjuster holder. Remove casing cap from bracket of control device and remove interlock rod from cable. WCIA0232E Revision: September 2005 AT-604 2005 Quest KEY INTERLOCK CABLE [RE5F22A] 3. Remove holder from key cylinder and remove key interlock cable. A B AT WCIA0233E D Installation 1. 2. 3. UCS001EP Set key interlock cable to key cylinder and install holder. Turn ignition key to lock position. Set selector lever to P position. E F G WCIA0233E H 4. 5. 6. Insert interlock rod into adjuster holder. Install casing cap to bracket. Move slider in order to fix adjuster holder to interlock rod. I J K WCIA0234E L M Revision: September 2005 AT-605 2005 Quest ON-VEHICLE SERVICE [RE5F22A] ON-VEHICLE SERVICE Revolution Sensor Replacement 1. 2. 3. 4. PFP:00000 UCS002KR Remove intake air duct. Disconnect electrical connector. Remove revolution sensor from A/T. Reinstall any part removed. ● Do not reuse seal bolt. BBIA0272E Turbine Revolution Sensor Replacement 1. 2. 3. 4. UCS002KS Remove battery and bracket. Disconnect electrical connector. Remove bolt, and turbine revolution sensor from A/T. Reinstall any part removed. ● Do not reuse seal bolt. BBIA0273E Park/Neutral Position (PNP) Switch Adjustment 1. 2. 3. 4. 5. 6. UCS002KT Remove battery and bracket. Remove cable from range lever. Set range lever in neutral position. Remove range lever and install alignment tool (J-45404). Loosen park/neutral position (PNP) switch fixing bolts. Adjust park/neutral position (PNP) switch so that alignment tool (J-45404) pointer aligns with neutral base line on park/neutral position (PNP) switch body. SCIA5374E 7. 8. 9. Tighten park/neutral position (PNP) switch fixing bolts. Reinstall range lever and cable. Adjust control cable. Refer to AT-608, "Control Cable Adjustment" . 10. Reinstall battery and bracket. 11. Check continuity of park/neutral position (PNP) switch. Refer to AT-462, "Component Inspection" . BBIA0274E Revision: September 2005 AT-606 2005 Quest ON-VEHICLE SERVICE [RE5F22A] ATF Cooler UCS002KU REMOVAL A 1. 2. 3. 4. B Drain ATF. Drain engine coolant, refer to MA-14, "Changing Engine Coolant" . Remove hose clamps and hoses from ATF cooler. Remove bolt from ATF cooler and remove ATF cooler. INSTALLATION AT Installation is the reverse order of removal. ● Do not reuse sealing parts. D E F BBIA0275E ATF Cooler Valve UCS002KV G Refer to the figure for ATF cooler valve and hoses removal and installation information. H I J K L M SCIA2975E 1. ATF cooler valve assembly 2. Hose clamp 3. Heater hose 4. Heater pipe 5. Outlet water hose 6. Hose clip 7. ATF cooler assembly 8. Transaxle assembly 9. Control cable bracket 10. Inlet water hose Revision: September 2005 AT-607 2005 Quest ON-VEHICLE SERVICE [RE5F22A] COMPONENT INSPECTION 1. Make sure that ATF cooler valve is fully opened at room temperature. Dimension “A”: More than 72.0 mm (2.835 in) A: Distance between ATF cooler valve port end face and valve shaft end face. SCIA2711J 2. Submerge ATF cooler valve in a water-filled container, and then heat it up with temperature of over 82°C (180°F) for 10 minutes more. SCIA2993E 3. Make sure that ATF cooler valve is fully closed. Dimension “A”: Less than 66.5 mm (2.618 in) A: Distance between ATF cooler valve port end face and valve shaft end face. SCIA2711J Control Cable Adjustment UCS002KW Move selector lever from the P position to the D position. You should be able to feel the detent in each position. If the detent cannot be felt or the pointer indicating the position is improperly aligned, the control cable needs adjustment. 1. Place selector lever in the P position. CAUTION: Turn wheels more than 1/4 turn and apply the parking brake. 2. Loosen control cable lock nut. 3. Using the specified force, push control cable in the direction of the arrow shown in the illustration. Specified force 4. 5. BBIA0279E : 9.8 N (1.0 kg, 2.2 lb) Tighten control cable lock nut. Move selector lever from P to D position. Make sure that selector lever moves smoothly. ● Make sure that the starter operates when the selector lever is placed in the N or P position. ● Make sure that the transmission is locked properly when the selector lever is placed in the P position. Revision: September 2005 AT-608 2005 Quest ON-VEHICLE SERVICE [RE5F22A] Side cover UCS002KX REMOVAL A 1. 2. 3. B Remove engine under cover. Drain ATF. Refer to MA-23, "Changing A/T Fluid" . Remove side cover bolts and side cover. AT D E SCIA4144E INSTALLATION Installation is the reverse order of removal. Refer to AT-612, "Components" . Control Valve Assembly F UCS002KY REMOVAL 1. 2. 3. G Remove side cover. Refer to AT-609, "Side cover" . Disconnect solenoid valve connectors. Disconnect control valve assembly bolts and remove control valve assembly. H I J SCIA4151E K INSTALLATION L Installation is the reverse order of removal. ● Install bolts in sequence as shown. Refer to AT-612, "Components" for specified torque. M Bolt symbol Length mm (in) Number of bolts A 55 (2.17) 2 B 50 (1.97) 2 C 16 (0.63) 2 SCIA4152E Transmission wire UCS002KZ REMOVAL 1. 2. Remove PNP switch. Refer to AT-612, "Components" . Remove side cover. Refer to AT-609, "Side cover" . Revision: September 2005 AT-609 2005 Quest ON-VEHICLE SERVICE [RE5F22A] 3. 4. Disconnect solenoid valve connectors. Remove transmission wire. WCIA0238E INSTALLATION Installation is the reverse order of removal. Revision: September 2005 AT-610 2005 Quest REMOVAL AND INSTALLATION [RE5F22A] REMOVAL AND INSTALLATION Removal PFP:00000 A UCS0015P Remove the engine and transaxle assembly from the vehicle. Refer to EM-134, "ENGINE ASSEMBLY" . B Inspection After Removal ● UCS001E1 Drive plate runout CAUTION: Do not allow any magnetic materials to contact the ring gear teeth. AT D Maximum allowable runout: Refer to EM-167, "DRIVE PLATE" . ● If this runout is out of allowance, replace drive plate and ring gear. E SAT977H ● F When connecting torque converter to transaxle, measure distance “A” to be certain that they are correctly assembled. Distance “A” : 14 mm (0.55 in) or more G H I SAT044A Installation ● ● ● UCS0015Q Install in the reverse order of removal. When replacing the A/T assembly, initialize TCM. Refer to AT-376, "Precautions for A/T Assembly or TCM Replacement" . Perform road test. Refer to AT-424, "ROAD TEST" . J K L M Revision: September 2005 AT-611 2005 Quest OVERHAUL [RE5F22A] OVERHAUL Components PFP:00000 UCS002L0 SCIA5433E Revision: September 2005 AT-612 2005 Quest OVERHAUL [RE5F22A] 1. Adjust shim 2. O-ring 3. Differential gear assembly 4. O-ring 5. Tapered roller bearing 6. Tapered roller bearing 7. Outer race Compression spring 8. O-ring 9. 10. U/D brake piston assembly 11. U/D brake damper assembly 12. Snap ring 13. U/D brake band assembly 14. U/D clutch assembly 15. U/D gear assembly 16. Thrust needle roller bearing 17. Thrust bearing race 18. Seal ring 19. Transaxle case 20. B5 brake cushion plate 21. B5 brake disc 22. Snap ring 23. Thrust bearing race 24. U/D RR planetary ring gear sub assembly 25. Thrust bearing race 26. U/D RR planetary carrier assembly 27. Thrust needle roller bearing 28. Adjust shim 29. B5 brake flange 30. B5 brake plate 33. Return spring 31. O-ring 32. Snap ring 34. B5 brake piston 35. Transaxle case cover A B AT D E F G H I J K L M Revision: September 2005 AT-613 2005 Quest OVERHAUL [RE5F22A] SCIA5434E 1. Snap ring 2. 2nd brake plate 3. Return spring 4. O-ring 5. Oil pump assembly 6. Oil seal 7. 2nd brake piston 8. 2nd brake sleeve 9. Snap ring Revision: September 2005 AT-614 2005 Quest OVERHAUL [RE5F22A] 10. 2nd brake disc 11. 13. 2nd coast brake hub 14. Snap ring 2nd brake flange 12. One-way clutch No.1 A 15. 2nd coast brake plate 16. Snap ring 17. O-ring 18. 2nd coast brake piston 19. Return spring 20. 2nd coast brake disc 21. 2nd coast brake flange 22. Thrust washer 23. Thrust washer 24. Return spring 25. 1st and reverse brake piston 26. Thrust bearing race 27. Counter drive gear sub assembly B 28. One-way clutch outer race sub assem- 29. Thrust washer bly 30. Snap ring 31. Thrust bearing 32. O-ring 33. Snap ring 34. Planetary gear assembly 35. FR planetary ring gear assembly 36. Snap ring 37. 1st and reverse brake disc 38. 1st and reverse brake flange 39. 1st and reverse brake plate 40. 1st and reverse brake flange 41. One-way clutch No.2 42. Thrust bearing 43. Thrust bearing race 44. Thrust needle roller bearing 45. Seal ring 46. Forward and direct clutch assembly 47. Planetary sun gear sub assembly 48. Thrust bearing race 49. Thrust needle roller bearing 50. RR planetary ring gear assembly AT D E 51. Thrust needle roller bearing 52. Thrust bearing race F G H I J K L M Revision: September 2005 AT-615 2005 Quest OVERHAUL [RE5F22A] SCIA5435E 1. Transaxle case cover 2. Seal ring 3. Forward clutch accumulator piston 4. Compression spring 5. Accumulator cover 6. O-ring 7. Seal ring 8. Range lever 9. Washer plate Revision: September 2005 AT-616 2005 Quest OVERHAUL [RE5F22A] 10. PNP switch 11. Lock washer 12. Parking lock pawl 13. Torsion spring No.1 14. Parking lock pawl shaft 15. Spring guide sleeve 16. Torsion spring No.2 17. Parking lockpin sub assembly 18. U/D brake apply tube sub assembly 19. Tube clamp 20. Oil reservoir plate 21. Oil cleaner magnet 22. Tube clamp 23. Differential gear lube apply tube 24. Seal ring 25. Thrust roller bearing 26. Straight screw plug 27. O-ring 28. Straight screw plug 29. Differential side oil seal 30. Torque converter 31. Transaxle housing 32. O-ring 33. O-ring 34. Spring washer 35. Hexagon bolt 36. Washer 37. ATF cooler assembly 38. gasket 39. Drain plug 40. Air breather hose 41. O-ring 42. A/T fluid charging pipe 43. A/T fluid level gauge 44. Manual valve lever sub assembly 45. Parking lock rod sub assembly 46. Control valve assembly 47. Suction cover gasket 48. Suction cover 49. Side cover 50. Seal bolt 51. Governor apply gasket A B AT D E 52. Sensor clamp 53. Transmission wire 54. Transaxle lube apply tube 55. Tube clamp 56. Tube clamp 57. U/D clutch apply tube sub assembly 58. Bearing race 59. Seal ring 60. Seal bolt 61. Turbine revolution sensor 62. Differential side oil seal 63. Manual valve oil seal 64. O-ring 65. Anchor bolt 66. Revolution sensor 67. Seal bolt 68. Governor apply gasket 69. Transaxle case 70. Oil reservoir plate 71. Oil strainer sub assembly 72. Manual detent spring sub assembly 73. Parking lock pawl bracket 74. Governor apply gasket 75. Copper washer F G H 76. Fluid cooler tube I J K L M Revision: September 2005 AT-617 2005 Quest OVERHAUL [RE5F22A] Locations of Needle Bearings, Bearing Races and Thrust Washers UCS002L1 SCIA5436E Revision: September 2005 AT-618 2005 Quest DISASSEMBLY [RE5F22A] DISASSEMBLY Disassembly 1. 2. PFP:31020 A UCS002L2 Drain ATF through drain plug. Remove torque converter by transaxle case it firmly and turning while pulling straight out. B AT D SCIA4134E 3. 4. 5. 6. 7. Remove A/T fluid level gauge. Remove A/T fluid charging pipe. Remove O-ring from A/T fluid charging pipe. Remove air breather hose. Remove fluid cooler tube. E F G H SCIA4135E I 8. Remove turbine revolution sensor. CAUTION: Be careful not to damage the turbine revolution sensor and transaxle case. J K L SCIA4137E 9. Remove revolution sensor. CAUTION: Be careful not to damage the revolution sensor and transaxle case. M SCIA4136E Revision: September 2005 AT-619 2005 Quest DISASSEMBLY [RE5F22A] 10. Remove nut and range lever. SCIA4138E 11. Using a flat-bladed screwdriver, pry off the lock washer. SCIA4139E 12. Loosen nut and remove lock washer. 13. Remove washer plate. SCIA4140E 14. Remove PNP switch from transaxle case. Bolt symbol Length mm (in) Number of bolts A 20 (0.79) 1 B 33 (1.30) 1 SCIA4141E Revision: September 2005 AT-620 2005 Quest DISASSEMBLY [RE5F22A] 15. Remove hexagon bolt. 16. Remove ATF cooler assembly, washer and spring washer. 17. Remove O-rings from the ATF cooler assembly. A B AT SCIA4142E D 18. Remove side cover. CAUTION: Be careful not to damage side cover and transaxle case. E F G SCIA4143E H I J SCIA4144E 19. Disconnect solenoid connectors. CAUTION: Be careful not to damage connector. K L M SCIA4146E Revision: September 2005 AT-621 2005 Quest DISASSEMBLY [RE5F22A] 20. Remove sensor clamp tightening bolt. SCIA4148E 21. Remove sensor clamp and A/T fluid temperature sensor. CAUTION: Be careful not to damage A/T fluid temperature sensor. SCIA4147E 22. Remove suction cover tightening bolts. SCIA4150E 23. Remove suction cover and suction cover gasket. SCIA4149E 24. Remove control valve assembly tightening bolts from transaxle case. Bolt symbol Length mm (in) Number of bolts A 55 (2.17) 2 B 50 (1.97) 2 C 16 (0.63) 2 SCIA4152E Revision: September 2005 AT-622 2005 Quest DISASSEMBLY [RE5F22A] 25. While holding control valve assembly, disconnect parking lock rod sub assembly from manual valve lever sub assembly and remove control valve assembly. NOTE: Shift position is “N”. A B AT SCIA4153E D 26. Remove governor apply gaskets. E F G SCIA4154E H 27. Remove transmission wire. CAUTION: Be careful not to damage solenoid connectors and A/T fluid temperature sensor. I J K SCIA4155E 28. Remove oil pump assembly tightening bolts from transaxle case. L M SCIA4156E Revision: September 2005 AT-623 2005 Quest DISASSEMBLY [RE5F22A] SCIA4157E 29. Remove oil pump assembly. SCIA5359E 30. Remove oil seal from oil pump assembly. CAUTION: Be careful not to scratch oil pump assembly. SCIA4396E 31. Remove one-way clutch outer race sub assembly. 32. Remove thrust washer. SCIA4159E 33. Remove transaxle housing bolts from transaxle case. SCIA4160E Revision: September 2005 AT-624 2005 Quest DISASSEMBLY [RE5F22A] A Bolt symbol Length mm (in) Number of bolts A 30 (1.18) 13 B 35 (1.38) 2 C 45 (1.77) 1 D* — 1 B AT *:Torx bolt SCIA5495E D 34. Remove transaxle housing using a soft hammer. E F G SCIA4162E H 35. Remove governor apply gasket. 36. Remove seal ring. I J K SCIA4163E 37. Remove tube clamp. L M SCIA4164E Revision: September 2005 AT-625 2005 Quest DISASSEMBLY [RE5F22A] 38. Using a flat-bladed screwdriver and remove differential gear lube apply tube. CAUTION: ● Be careful not to bend or damage differential gear lube apply tube. ● Be careful not to damage transaxle housing. SCIA4165E 39. Remove oil reservoir plate. SCIA4166E 40. Remove oil cleaner magnets from oil reservoir plate. SCIA4167E 41. Remove differential gear assembly. SCIA4168E 42. Remove oil strainer sub assembly. SCIA4169E Revision: September 2005 AT-626 2005 Quest DISASSEMBLY [RE5F22A] 43. Remove oil reservoir plate. A B AT SCIA4170E D 44. Remove tube clamp. E F G SCIA4171E 45. Using a flat-bladed screwdriver and remove U/D brake apply tube sub assembly. CAUTION: ● Be careful not to bend or damage U/D brake apply tube sub assembly. ● Be careful not to damage transaxle case. H I J SCIA4172E 46. Disconnect manual detent spring sub assembly from manual valve lever sub assembly. K L M SCIA4174E 47. Remove manual valve lever sub assembly from parking lock rod sub assembly. SCIA4175E Revision: September 2005 AT-627 2005 Quest DISASSEMBLY [RE5F22A] 48. Remove parking lock rod sub assembly. SCIA4176E 49. Remove tightening bolts for manual detent spring sub assembly. Bolt symbol Length mm (in) Number of bolts A 16.7 (0.657) 1 B 14.0 (0.551) 1 SCIA4177E 50. Remove manual detent spring sub assembly. SCIA4178E 51. Remove parking lock pawl shaft and torsion spring No.1. SCIA4179E 52. Remove parking lock pawl bracket and parking lock pawl. WCIA0420E Revision: September 2005 AT-628 2005 Quest DISASSEMBLY [RE5F22A] 53. Remove parking lockpin sub assembly. A B AT SCIA4181E D 54. Remove spring guide sleeve and torsion spring No.2. E F G SCIA4182E 55. Using a flat-bladed screwdriver and remove manual valve oil seal. CAUTION: Be careful not to damage transaxle case. H I J SCIA4183E 56. Remove thrust needle roller bearing and thrust bearing race from U/D gear assembly. K L M WCIA0338E 57. Remove U/D gear assembly. 58. Remove seal rings from U/D gear assembly. SCIA4185E Revision: September 2005 AT-629 2005 Quest DISASSEMBLY [RE5F22A] 59. Remove U/D clutch assembly. SCIA4186E 60. Remove anchor bolt. SCIA4193E 61. Remove U/D brake band assembly. CAUTION: Be careful not to damage transaxle case. SCIA4187E 62. Remove U/D RR planetary carrier assembly and thrust bearing races. 63. Remove U/D RR planetary ring gear sub assembly. SCIA5505E 64. Remove thrust needle roller bearing, adjust shim and thrust bearing race from U/D RR planetary ring gear sub assembly. WCIA0339E Revision: September 2005 AT-630 2005 Quest DISASSEMBLY [RE5F22A] 65. Using a snap ring pliers and remove snap ring. A B AT SCIA4190E D 66. Remove U/D brake damper assembly. 67. Remove O-rings from U/D brake damper assembly. E F G SCIA4191E 68. Remove U/D brake piston assembly and compression spring. 69. Remove O-ring from U/D brake piston assembly. H I J SCIA4192E K 70. Remove transaxle case cover bolts from transaxle case. L M SCIA4194E Bolt symbol Length mm (in) Number of bolts A 30 (1.18) 8 B 45 (1.77) 2 C 48 (1.89) 2 D* — 1 *:Stud bolt SCIA5413E Revision: September 2005 AT-631 2005 Quest DISASSEMBLY [RE5F22A] 71. Tap transaxle case cover using a soft hammer. CAUTION: Be careful not to damage transaxle case cover. SCIA4196E 72. Remove transaxle case cover. SCIA4197E 73. Remove governor apply gaskets from transaxle case. SCIA4198E 74. Remove tube clamp. SCIA4199E 75. Using a flat-bladed screwdriver, remove transaxle lube apply tube. CAUTION: ● Be careful not to bend or damage transaxle lube apply tube. ● Be careful not to damage transaxle case. SCIA4200E Revision: September 2005 AT-632 2005 Quest DISASSEMBLY [RE5F22A] 76. Remove forward and direct clutch assembly. 77. Remove thrust bearing race, thrust needle roller bearing and seal ring from forward and direct clutch assembly. A B AT SCIA5421E D 78. Remove planetary sun gear sub assembly and thrust needle roller bearings. E F G SCIA5499E 79. Using a bore gauge, measure the inner diameter of planetary sun gear sub assembly bushing. CAUTION: Measure at different places and take an average. If it is greater than the maximum, replace it with a new planetary sun gear sub assembly. Standard Allowable limit H I :22.200 - 22.226mm (0.8740 - 0.8750in) :22.276 (0.8770in) J SCIA4255E K L M SCIA4256E 80. Remove RR planetary ring gear assembly. 81. Remove thrust needle roller bearing and thrust bearing race from RR planetary ring gear assembly. SCIA4203E Revision: September 2005 AT-633 2005 Quest DISASSEMBLY [RE5F22A] 82. Remove planetary gear assembly. 83. Remove thrust bearing race from planetary gear assembly. SCIA4204E 84. Using a bore gauge, measure the inner diameter of planetary gear assembly bushing. CAUTION: Measure at different places and take an average. If it is greater than the maximum, replace it with a new planetary gear assembly. Standard Allowable limit :30.056 - 30.082mm (1.1833 - 1.1843in) :30.132 (1.1863in) SCIA4254E 85. Remove thrust bearing. SCIA4205E 86. Using a flat-bladed screwdriver and remove snap ring. SCIA4206E 87. Remove 1st and reverse brake flanges, 1st and reverse brake discs and 1st and reverse brake plates. ● INSPECTION – Check that the sliding surface of discs are not worn and burnt. If necessary, replace them. CAUTION: Replace new discs by soaking them at least 2 hours in A/T fluid. SCIA4207E Revision: September 2005 AT-634 2005 Quest DISASSEMBLY [RE5F22A] 88. Remove FR planetary ring gear assembly with one-way clutch No.2. A B AT SCIA4208E D 89. Make sure that the FR planetary ring gear assembly turns freely counterclockwise and locks clockwise. E F G SCIA4414E 90. Using a flat-bladed screwdriver and remove snap ring. H I J SCIA4209E K 91. Remove return spring. L M SCIA4210E 92. While pushing the piston by hand, apply compressed air (4Kg/ cm2 ) into the oil passage of transaxle case as shown in the figure and remove 1st and reverse brake piston. SCIA4211E Revision: September 2005 AT-635 2005 Quest DISASSEMBLY [RE5F22A] 93. Remove O-rings from 1st and reverse brake piston. SCIA4212E 94. Remove thrust bearing and thrust bearing race from counter drive gear sub assembly. SCIA4213E 95. Using a snap ring pliers and remove snap ring. SCIA4214E 96. Remove counter drive gear sub assembly. SCIA4215E 97. Using a flat-bladed screwdriver remove differential side oil seal from transaxle case and transaxle housing. CAUTION: Be careful not to scratch transaxle case and transaxle housing. SCIA4216E Revision: September 2005 AT-636 2005 Quest DISASSEMBLY [RE5F22A] A B AT SCIA4217E D 98. Remove outer race and adjust shim from transaxle case. E F G SCIA5360E 99. Remove thrust roller bearing from transaxle housing. H I J SCIA5361E K L M Revision: September 2005 AT-637 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] REPAIR FOR COMPONENT PARTS Oil Pump, 2nd Coast Brake & 2nd Brake PFP:00000 UCS002L3 COMPONENTS SCIA4384E 1. Return spring 2. Snap ring 3. O-ring 4. Oil seal 5. Oil pump assembly 6. 2nd brake piston 7. 2nd brake sleeve 8. O-ring 9. 2nd brake flange 10. 2nd brake plate 11. 2nd brake disc 12. Snap ring 13. 2nd coast brake piston 14. Return spring 15. Thrust washer 16. 2nd coast brake flange 17. 2nd coast brake plate 18. Snap ring 19. 2nd coast brake disc 20. Snap ring DISASSEMBLY 1. Remove oil seal from oil pump assembly. CAUTION: Be careful not to scratch oil pump assembly. SCIA4396E Revision: September 2005 AT-638 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 2. Remove thrust washer from oil pump assembly. A B AT SCIA4218E D 3. Using a flat-bladed screwdriver and remove snap ring. E F G SCIA4219E 4. Remove 2nd coast brake flange, 2nd coast brake discs and 2nd coast brake plates. H I J SCIA4220E 5. 6. Place clutch spring compressor on return spring, and compress return spring with a press. Using a snap ring pliers and remove snap ring. K L M SCIA5362E 7. Remove return spring. SCIA4222E Revision: September 2005 AT-639 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 8. 9. While pushing the 2nd coast brake piston by hand, apply compressed air (4kg/cm2 ) into the oil passage as shown in the figure and remove 2nd coast brake piston. CAUTION: Be careful not to damage the O-ring and 2nd coast brake piston. Remove O-rings from 2nd coast brake piston. SCIA4223E 10. Using a flat-bladed screwdriver and remove snap ring. SCIA4224E 11. Remove 2nd brake flange, 2nd brake discs and 2nd brake plates. SCIA4225E 12. Remove return spring. SCIA4226E 13. Using a flat-bladed screwdriver and remove snap ring. CAUTION: Be careful not to damage oil pump assembly and 2nd brake piston. SCIA4227E Revision: September 2005 AT-640 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 14. While pushing the 2nd brake piston by hand, apply compressed air (4kg/cm2 ) into the oil passage as shown in the figure and remove 2nd brake piston (With 2nd brake sleeve). CAUTION: Be careful not to damage 2nd brake piston and 2nd brake sleeve. 15. Remove O-rings from 2nd brake piston and 2nd brake sleeve. A B AT SCIA4228E D INSPECTION ● Check that the sliding surface of discs and plates is not worn or burnt. If the discs or plates is worn or burnt, replace it CAUTION: Replace new clutch discs by soaking them at least 2 hours in ATF. F ASSEMBLY 1. 2. 3. E Install O-rings in 2nd brake sleeve and 2nd brake piston. CAUTION: ● Do not reuse O-ring. ● Apply ATF to O-ring. Coat the inner surfaces of oil pump assembly with ATF. Press 2nd brake piston and 2nd brake sleeve into oil pump assembly. G H I SCIA4229E J 4. Using a flat-bladed screwdriver and install snap ring. CAUTION: Be careful not to damage oil pump assembly. K L M SCIA4227E 5. Place return spring on 2nd brake piston with the spring side up. SCIA4226E Revision: September 2005 AT-641 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 6. Install 2nd brake flange, 2nd brake discs and 2nd brake plates. SCIA4225E 7. Using a flat-bladed screwdriver and install snap ring. SCIA4224E 8. Install O-rings in 2nd coast brake piston. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. 9. Coat the inner surfaces of oil pump assembly with ATF. 10. Press 2nd coast brake piston into oil pump assembly. SCIA4230E 11. Install return spring. SCIA4222E 12. Place clutch spring compressor on return spring, and compress return spring with a press. 13. Using a snap ring pliers and install snap ring. SCIA5362E Revision: September 2005 AT-642 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 14. Install 2nd coast brake flange, 2nd coast brake discs and 2nd coast brake plates. A B AT SCIA4220E 15. Place clutch spring compressor on 2nd coast brake flange, and compress return spring with a press. 16. Using a flat-bladed screwdriver and install snap ring. D E F G SCIA5363E 17. Set a dial indicator as shown in the figure. H 2 18. When applying compressed air (4Kg/cm ) into the oil passage as shown, measure 2nd brake piston stroke and check 2nd brake piston moves smoothly. Piston stroke I :1.10 - 1.50mm (0.0433 - 0.0591in) If 2nd brake piston stroke is out standards, select another flange. Refer to AT-682, "2ND BRAKE" . J SCIA5500E K 19. Set a dial indicator as shown in the figure. 20. When applying compressed air (4Kg/cm2 ) into the oil passage as shown, measure 2nd coast brake piston stroke and check 2nd coast brake piston moves smoothly. Piston stroke L :0.76 - 1.44mm (0.0299 - 0.0567in) M SCIA5501E 21. Install thrust washer facing the flat surface up. CAUTION: Apply petroleum jelly to thrust washer. SCIA4218E Revision: September 2005 AT-643 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 22. Install oil seal into oil pump assembly until it is flush. CAUTION: ● Do not reuse oil seal. ● Apply ATF to oil seal. SCIA5364E One-Way Clutch Outer Race Sub Assembly & 2nd Coast Brake Hub & One-Way Clutch No.1 UCS002L4 COMPONENTS SCIA4234E 1. Thrust washer 2. One-way clutch outer race sub assembly 4. Thrust washer 5. 2nd coast brake hub 3. One-way clutch No.1 DISASSEMBLY 1. Remove thrust washer from one-way clutch outer race sub assembly. SCIA4235E Revision: September 2005 AT-644 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 2. 3. Remove 2nd coast brake hub from one-way clutch outer race sub assembly. Remove thrust washer from 2nd coast brake hub. A B AT SCIA4236E 4. D Remove one-way clutch No.1 from one-way clutch outer race sub assembly. E F G SCIA4237E H ASSEMBLY 1. Install one-way clutch No.1 into the one-way clutch outer race sub assembly. CAUTION: Do not mistake the direction of one-way clutch No.1. I J K SCIA4238E 2. 3. Install thrust washer into 2nd coast brake hub. CAUTION: Coat the thrust washer with petroleum jelly. Align the tab of the washer with the hollow of the 2nd coast brake hub. Install 2nd coast brake hub into one-way clutch outer race sub assembly. CAUTION: While turning the 2nd coast brake hub, slide it into one-way clutch outer race sub assembly. L M SCIA4236E Revision: September 2005 AT-645 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 4. Coat the thrust washer with petroleum jelly. Align the tab of the washer with the hollow of the one-way clutch outer race sub assembly. CAUTION: Apply petroleum jelly to thrust washer. SCIA4235E INSPECTION ● Hold one-way clutch outer race sub assembly, and check that 2nd coast brake hub turns freely clockwise and locks counterclockwise. SCIA4239E Transaxle Case Cover & B5 Brake UCS002L5 COMPONENTS SCIA5441E Revision: September 2005 AT-646 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 1. Transaxle case cover 2. Seal ring 3. O-ring 4. Return spring 5. Snap ring 6. B5 brake piston 7. Seal ring 8. Bearing race 9. U/D clutch apply tube sub assembly 10. Tube clamp 11. Forward clutch accumulator piston 12. Compression spring 13. Accumulator cover 14. O-ring 15. Seal ring 16. B5 brake cushion plate 17. B5 brake plate 18. B5 brake flange 19. Snap ring 20. B5 brake disc A B AT DISASSEMBLY 1. Remove tube clamps. D E F SCIA5502E 2. Remove the U/D clutch apply tube sub assembly, using suitable tool. CAUTION: Be careful not to damage the U/D clutch apply tube sub assembly and transaxle case cover. G H I J SCIA4241E 3. K Remove bearing race and seal rings from transaxle case cover. L M WCIA0386E 4. 5. 6. Remove accumulator cover, compression spring and forward clutch accumulator piston. Remove O-ring from the accumulator cover. Remove seal ring from the forward clutch accumulator piston. SCIA4243E Revision: September 2005 AT-647 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 7. Remove snap ring, using a flat-bladed screwdriver. SCIA4244E 8. Remove B5 brake flange, B5 brake discs, B5 brake plates and B5 brake cushion plate. SCIA4245E 9. Place clutch spring compressor on return spring, and compress return spring with a press. CAUTION: Do not press return spring too much to avoid deformation. 10. Remove snap ring, using suitable tool. SCIA5365E 11. Remove return spring. SCIA4247E 12. While pushing B5 brake piston by hand, apply compressed air (4Kg/cm2 ) into the oil passage as shown in the figure and remove B5 brake piston. SCIA4248E Revision: September 2005 AT-648 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 13. Remove O-rings from B5 brake piston. 14. Remove seal ring from transaxle case cover. A B AT SCIA4249E D INSPECTION ● Check that the sliding surface of discs and plates are not worn or burnt. If the discs or plates are worn or burnt, replace them. CAUTION: Soak new clutch discs at least 2 hours in ATF. F ASSEMBLY 1. 3. 4. Install seal ring in transaxle case cover. CAUTION: ● Do not reuse seal ring. ● Apply ATF to seal ring. Install O-rings in B5 brake piston. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. Coat the inner surface of transaxle case cover with ATF. Press B5 brake piston into the transaxle case cover. 5. Place return spring on B5 brake piston. 2. E G H I SCIA4249E J K L M SCIA4247E 6. 7. Place clutch spring compressor on return spring, and compress return spring with a press. CAUTION: Do not press return spring too much to avoid deformation. Install snap ring, using suitable tool. SCIA5365E Revision: September 2005 AT-649 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 8. 9. Install B5 brake cushion plate. CAUTION: Be sure direction of B5 brake cushion plate. Install B5 brake flange, B5 brake plates and B5 brake discs as shown in the figure. SCIA4245E 10. Install snap ring, using a flat-bladed screwdriver. SCIA4244E 11. Install O-ring in accumulator cover. CAUTION: ● Do not reuse O-ring. ● Apply ATF to O-ring. 12. Install seal ring in forward clutch accumulator piston. CAUTION: ● Do not reuse seal ring. ● Apply ATF to seal ring. 13. Install forward clutch accumulator piston, compression spring and accumulator cover in transaxle case cover. 14. Tighten accumulator cover torx bolts to specified torque. Refer to AT-646, "COMPONENTS" . SCIA4243E 15. Install seal rings and bearing race in transaxle case cover. CAUTION: ● Do not reuse seal rings. ● Apply ATF to seal rings. ● Apply petroleum jelly to bearing race. ● Assemble the selected bearing race in the correct order. Refer to AT-655, "ASSEMBLY" . WCIA0386E Revision: September 2005 AT-650 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 16. Install the U/D clutch apply tube sub assembly, using a soft hammer. A B AT SCIA4252E D 17. Tighten tube clamp bolts to specified torque. Refer to AT-646, "COMPONENTS" . E F G SCIA5502E 18. Set a dial indicator as shown in the figure. H 19. When applying compressed air (4Kg/cm2 ) into the oil passage as shown, measure the B5 brake piston stroke and check the B5 brake piston moves smoothly. Piston stroke I :2.34 - 2.70mm (0.0921 - 0.1063in) If the B5 brake piston stroke is out standards, select another flange. Refer to AT-683, "B5 BRAKE" . J SCIA5503E K L M Revision: September 2005 AT-651 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] Differential Gear Assembly UCS002L6 COMPONENTS SCIA4407E 1. O-ring 2. Tapered roller bearing 4. Tapered roller bearing 5. O-ring 3. Differential gear assembly DISASSEMBLY 1. Remove O-rings from differential gear assembly. SCIA4408E Revision: September 2005 AT-652 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 2. Remove tapered roller bearings, using a puller. A B AT D E F G SCIA5366E ASSEMBLY 1. H Install tapered roller bearings in differential gear assembly. CAUTION: Do not reuse tapered roller bearings. I J K L M SCIA5368E Revision: September 2005 AT-653 2005 Quest REPAIR FOR COMPONENT PARTS [RE5F22A] 2. Install O-rings in differential gear assembly. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. SCIA4408E Revision: September 2005 AT-654 2005 Quest ASSEMBLY [RE5F22A] ASSEMBLY Assembly (1) 1. PFP:00000 A UCS002L7 Install the differential side oil seal into transaxle case, using a drift. Distance B : 3.0 - 4.0 mm (0.118 - 0.157 in) CAUTION: ● Do not reuse differential side oil seal. ● Apply ATF to differential side oil seal. AT D SCIA5369E E F G H SCIA4473E 2. Install counter drive gear sub assembly. I J K SCIA4215E 3. L Using a snap ring pliers and install snap ring. M SCIA4214E Revision: September 2005 AT-655 2005 Quest ASSEMBLY [RE5F22A] 4. 5. 6. Install O-rings in 1st and reverse brake piston. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. Coat the inner surface of transaxle case with ATF. Install 1st and reverse brake piston in transaxle case. SCIA4212E 7. Put return spring on 1st and reverse brake piston. SCIA4210E 8. While compressing the return spring by hand, install the snap ring into groove with a flat-bladed screwdriver. SCIA4209E 9. Put thrust bearing race and thrust bearing on counter drive gear sub assembly. CAUTION: Apply petroleum jelly to thrust bearing and thrust bearing race. SCIA4213E 10. Install FR planetary ring gear assembly with one-way clutch No.2. SCIA4208E Revision: September 2005 AT-656 2005 Quest ASSEMBLY [RE5F22A] 11. Install 1st and reverse brake flanges, 1st and reverse brake discs and 1st and reverse brake plates. A B AT SCIA4207E D 12. Using a flat-bladed screwdriver and install snap ring. E F G SCIA4206E 13. Set a dial indicator as shown in the figure. H 2 14. Applying compressed air (4Kg/cm ) and measure the 1st and reverse brake piston stroke. Piston stroke I : 1.39 - 2.21 mm (0.0547 - 0.0870 in) In a case that is out of reference, check the following items: ● Oil pressure leak ● Damage of O-ring ● Wear damage of discs J SCIA4258E 15. Install thrust bearing. CAUTION: Apply petroleum jelly to thrust bearing. K L M SCIA4205E 16. Install planetary gear assembly. 17. Install thrust bearing race in planetary gear assembly. CAUTION: Apply petroleum jelly to thrust bearing race. SCIA4204E Revision: September 2005 AT-657 2005 Quest ASSEMBLY [RE5F22A] 18. Install thrust needle roller bearing and thrust bearing race in RR planetary ring gear assembly. CAUTION: Apply petroleum jelly to thrust needle roller bearing and thrust bearing race. 19. Install RR planetary ring gear assembly. SCIA4203E 20. Install planetary sun gear sub assembly and thrust needle roller bearings. CAUTION: Apply petroleum jelly to thrust needle roller bearings. SCIA5499E 21. Install forward and direct clutch assembly. 22. Install thrust bearing race, thrust needle roller bearing and seal ring in forward and direct clutch assembly. CAUTION: ● Apply petroleum jelly to thrust needle roller bearing and thrust bearing race. ● Apply ATF to seal ring. ● Do not reuse seal ring. SCIA5412E 23. Check the distance of “A”. “A” : 50.850 - 51.825 mm (2.0020 - 2.0404 in) CAUTION: If the distance is out of standards, adjust with in standards again. SCIA4259E Revision: September 2005 AT-658 2005 Quest ASSEMBLY [RE5F22A] 24. Using a soft hammer and install transaxle lube apply tube. CAUTION: Be careful not to bend and damage transaxle lube apply tube. A B AT SCIA4260E D 25. Tighten tube clamp fixing bolt to specified torque. Refer to AT612, "Components" . E F G SCIA4199E 26. Install governor apply gaskets in transaxle case. CAUTION: ● Do not reuse governor apply gaskets. ● Apply petroleum jelly to governor apply gaskets. H I J SCIA4198E K 27. Install transaxle case cover in transaxle case. L M SCIA4197E 28. Tighten transaxle case cover bolts to specified torque. Refer to AT-612, "Components" . CAUTION: Use old seal bolts when checking and adjusting the end play because of re-installing transaxle case cover. SCIA4194E Revision: September 2005 AT-659 2005 Quest ASSEMBLY [RE5F22A] Bolt symbol Length mm (in) Number of bolts A 30 (1.18) 8 B 45 (1.77) 2 C 48 (1.89) 2 D* — 1 *:Stud bolt SCIA5413E 29. Tighten anchor bolt to specified torque. Refer to AT-612, "Components" . CAUTION: ● Do not reuse O-ring. ● Apply ATF to O-ring. SCIA4193E 30. Install O-ring in U/D brake piston assembly. CAUTION: ● Do not reuse O-ring. ● Apply ATF to O-ring. 31. Coat the inner surface of transaxle case with ATF. 32. Install compression spring and U/D brake piston assembly. SCIA4192E 33. Install O-rings in U/D brake damper assembly. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. 34. Install U/D brake damper assembly. SCIA4191E 35. Using a snap ring pliers and install snap ring. CAUTION: If the snap ring is deformed, replace it. SCIA4190E Revision: September 2005 AT-660 2005 Quest ASSEMBLY [RE5F22A] 36. Install thrust needle roller bearing, adjust shim and thrust bearing race in U/D RR planetary ring gear sub assembly. CAUTION: Apply petroleum jelly to adjust shim, thrust needle roller bearing and thrust bearing race. 37. Install U/D RR planetary ring gear sub assembly. A B AT SCIA5414E 38. Install U/D RR planetary carrier assembly and thrust bearing races. CAUTION: Apply petroleum jelly to thrust bearing races. D E F G SCIA5505E 39. Install U/D brake band assembly. H I J SCIA4187E K 40. Install U/D clutch assembly. L M SCIA4186E 41. Measure the U/D brake piston stroke applying and releasing the compressed air (4Kg/cm2 ) as shown in the figure. CAUTION: Measure U/D brake piston stroke after assembling U/D clutch assembly. Piston Stroke : 5.76 - 6.76 mm (0.2268 - 0.2661 in) SCIA4263E Revision: September 2005 AT-661 2005 Quest ASSEMBLY [RE5F22A] SCIA4625E 42. If the piston stroke is out of standards, select another U/D brake piston. Refer to AT-683, "U/D BRAKE" . SCIA4264E Revision: September 2005 AT-662 2005 Quest ASSEMBLY [RE5F22A] Adjustment UCS002L8 A ADJUST PRELOAD OF TAPERED ROLLER BEARING 1. Install adjust shim and outer race in transaxle case. B AT D SCIA5370E 2. 3. Install differential gear assembly in transaxle case. Install transaxle housing into transaxle case. E F G SCIA4265E 4. Tighten transaxle housing and transaxle case bolts to specified torque. Refer to AT-612, "Components" . CAUTION: Use old seal bolts when checking and adjusting and preload because of re-installing transaxle housing. Bolt symbol Length mm (in) Number of bolts A 30 (1.18) 13 B 35 (1.38) 2 C 45 (1.77) 1 D* — 1 H I J K SCIA4267E L *:Torx bolt M SCIA5495E Revision: September 2005 AT-663 2005 Quest ASSEMBLY [RE5F22A] 5. 6. Insert Tool and measure turning torque of differential gear assembly. Turn differential gear assembly in both directions several times to seat bearing rollers correctly. Turning torque (New bearing) : 0.7 - 1.2 N·m (0.08 - 0.12kg-m, 7 - 10 in-lb) If the preload is not within specification, remove differential gear assembly from transaxle case. Re-select adjust shim. Refer to AT-684, "DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS" . Revision: September 2005 AT-664 SCIA5371E 2005 Quest ASSEMBLY [RE5F22A] Assembly (2) 1. 2. 3. UCS002L9 A Remove transaxle housing and differential gear assembly from transaxle case. Install seal rings in U/D gear assembly. CAUTION: ● Do not reuse seal rings. ● Apply ATF to seal rings. Install U/D gear assembly. B AT D SCIA4185E 4. a. E Install thrust needle roller bearing and thrust bearing race in U/D gear assembly. Perform the following procedure for adjustment. CAUTION: Apply petroleum jelly to thrust needle roller bearing and thrust bearing race. F G SCIA5415E b. H Make sure that measurement “E” is within the specifications. Specification E I : 1.269 - 1.645 mm (0.0500 - 0.0648 in) NOTE: J K SCIA5452E “E” is the height between the edge of transaxle case and the roller part of thrust needle roller bearing. L M SCIA5459E Revision: September 2005 AT-665 2005 Quest ASSEMBLY [RE5F22A] c. d. If measurement “E” is outside the specifications, replace “T” with a one that has applicable thickness. Refer to AT-684, "U/D GEAR ASSEMBLY" . CAUTION: When adjusting “T”, use “S” of thickness 0.81mm (0.032in). If all of “T” do not fit “E” within the specifications, replace “S” with a one that has applicable thickness. Refer to AT-684, "U/D RR PLANETARY RING GEAR SUB ASSEMBLY" . CAUTION: When adjusting “S”, use “T” of thickness 0.80mm (0.031in). SCIA5488E e. Make sure that measurement “E” is within the specifications. SCIA5452E 5. Install manual valve oil seal into transaxle case until it is flush. CAUTION: ● Do not reuse manual valve oil seal. ● Apply ATF to manual valve oil seal. SCIA5486E 6. 7. Install spring guide sleeve and torsion spring No.2 in transaxle case. Tighten spring guide sleeve and torsion spring No.2 fixing torx bolt to specified torque. Refer to AT-612, "Components" . SCIA4182E Revision: September 2005 AT-666 2005 Quest ASSEMBLY [RE5F22A] 8. Install parking lockpin sub assembly. A B AT SCIA4181E D 9. Install parking lock pawl bracket and parking lock pawl. E F G WCIA0420E 10. Install parking lock pawl shaft and torsion spring No.1. H I J SCIA4179E K 11. Install manual detent spring sub assembly. L M SCIA4178E 12. Temporary tightening the bolts. Bolt symbol Length mm (in) Number of bolts A 16.7 (0.657) 1 B 14.0 (0.551) 1 SCIA4177E Revision: September 2005 AT-667 2005 Quest ASSEMBLY [RE5F22A] 13. Install parking lock rod sub assembly. SCIA4176E 14. Install manual valve lever sub assembly connect parking lock rod sub assembly to it. SCIA4175E 15. Using a flat-bladed screwdriver and connect manual detent spring sub assembly to manual valve lever sub assembly. SCIA4174E 16. Tighten manual detent spring sub assembly fixing bolts to specified torque. Refer to AT-612, "Components" . SCIA4550E 17. Using a soft hammer and install U/D brake apply tube sub assembly. CAUTION: Be careful not to damage U/D brake apply tube sub assembly. SCIA4270E Revision: September 2005 AT-668 2005 Quest ASSEMBLY [RE5F22A] 18. Tighten tube clamp fixing bolts to specified torque. Refer to AT612, "Components" . A B AT SCIA4171E 19. Install oil reservoir plate in transaxle case. 20. Tighten oil reservoir plate fixing bolts to specified torque. Refer to AT-612, "Components" . D E F G SCIA4170E 21. Install oil strainer sub assembly in transaxle case. 22. Tighten oil strainer sub assembly fixing bolt to specified torque. Refer to AT-612, "Components" . H I J SCIA4169E K 23. Install differential gear assembly. L M SCIA4168E 24. Use a drift to drive differential side oil seal into transaxle housing. Distance : 14.8 - 15.8 mm (0.583 - 0.622 in) CAUTION: ● Do not reuse differential side oil seal. ● Apply ATF to differential side oil seal. SCIA5372E Revision: September 2005 AT-669 2005 Quest ASSEMBLY [RE5F22A] SCIA4474E 25. Install thrust roller bearing in transaxle housing. CAUTION: Do not reuse thrust roller bearing. SCIA5373E 26. Install oil cleaner magnets on oil reservoir plate. SCIA4167E 27. Install oil reservoir plate in transaxle housing. 28. Tighten oil reservoir plate fixing bolts to specified torque. Refer to AT-612, "Components" . SCIA4166E 29. Using a soft hammer and install differential gear lube apply tube. CAUTION: Be careful not to bend or damage differential gear lube apply tube. SCIA4272E Revision: September 2005 AT-670 2005 Quest ASSEMBLY [RE5F22A] 30. Tighten tube clamp fixing bolt to specified torque. Refer to AT612, "Components" . A B AT SCIA4164E D 31. Install governor apply gasket. CAUTION: ● Do not reuse governor apply gasket. ● Apply petroleum jelly to governor apply gasket. 32. Install seal ring. CAUTION: ● Do not reuse seal ring. ● Apply ATF to seal ring. E F G SCIA4163E 33. Apply silicone RTV to transaxle housing as shown in illustration. Refer to GI-43, "Recommended Chemical Products and Sealants" . CAUTION: Complete remove all moisture, oil and sealant, etc. From transaxle housing and transaxle case. H I J SCIA5506E 34. Install transaxle housing in transaxle case. 35. Tighten transaxle housing and transaxle case bolts to specified torque. Refer to AT-612, "Components" . CAUTION: Do not reuse seal bolts. K L M SCIA4267E Revision: September 2005 AT-671 2005 Quest ASSEMBLY [RE5F22A] Bolt symbol Length mm (in) Number of bolts A 30 (1.18) 13 B 35 (1.38) 2 C 45 (1.77) 1 D* — 1 *:Torx bolt SCIA5495E 36. Install oil seal into oil pump assembly until it is flush. CAUTION: ● Do not reuse oil seal. ● Apply ATF to oil seal. SCIA5364E 37. Install thrust washer and one- way clutch outer race sub assembly in oil pump assembly. CAUTION: Apply petroleum jelly to thrust washer. SCIA4274E 38. Check the distance of “B”. “B” : 51.09 - 51.71 mm (2.0114 - 2.0358 in) CAUTION: If the distance is out of standards, adjust within standards again. SCIA4275E 39. Place oil pump assembly through the input shaft in horizontal position, and align the bolt holes of the oil pump assembly with transaxle case. Lightly press oil pump assembly. CAUTION: Be careful not to drop one-way clutch outer race sub assembly. SCIA4276E Revision: September 2005 AT-672 2005 Quest ASSEMBLY [RE5F22A] 40. Tighten oil pump assembly bolts to specified torque. Refer to AT612, "Components" . A B AT SCIA4156E D E F G SCIA4157E 41. Set a dial indicator as shown in the figure, move the input shaft and measure the end play. End play H : 0.188 - 0.570 mm (0.0074 - 0.0224 in) I J SCIA4277E If the end play is out of standards, select another thrust bearing race. Refer to AT-683, "FORWARD AND DIRECT CLUTCH ASSEMBLY" . K L M SCIA5417E Revision: September 2005 AT-673 2005 Quest ASSEMBLY [RE5F22A] 42. Remove transaxle case cover. 43. Apply silicone RTV to transaxle case cover as shown in illustration. Refer to GI-43, "Recommended Chemical Products and Sealants" . CAUTION: Complete remove all moisture, oil and sealant, etc. From transaxle case cover and transaxle. SCIA5507E 44. Install transaxle case cover in transaxle case. SCIA4197E 45. Tighten transaxle case cover bolts to specified torque. Refer to AT-612, "Components" . CAUTION: Do not reuse seal bolts. SCIA4194E Bolt symbol Length mm (in) Number of bolts A 30 (1.18) 8 B 45 (1.77) 2 C 48 (1.89) 2 D* — 1 *:Stud bolt SCIA5413E 46. Install governor apply gaskets. CAUTION: ● Apply petroleum jelly to governor apply gaskets. ● Do not reuse governor apply gaskets. SCIA4154E Revision: September 2005 AT-674 2005 Quest ASSEMBLY [RE5F22A] 47. Install transmission wire. CAUTION: ● Be careful not to break the solenoid connector and A/T fluid temperature sensor. ● Apply ATF to O-ring. A B AT SCIA4155E 48. While holding control valve assembly, connect the parking lock rod sub assembly to manual valve lever sub assembly. NOTE: Shift position is “N”. D E F G SCIA4153E 49. Tighten control valve assembly fixing bolts to specified torque. Refer to AT-612, "Components" . Bolt symbol Length mm (in) Number of bolts A 55 (2.17) 2 B 50 (1.97) 2 C 16 (0.63) 2 H I J SCIA4152E 50. Install suction cover and suction cover gasket in control valve assembly. CAUTION: Do not reuse suction cover gasket. K L M SCIA4149E 51. Tighten suction cover gasket and suction cover fixing bolts to specified torque. Refer to AT-612, "Components" . SCIA4150E Revision: September 2005 AT-675 2005 Quest ASSEMBLY [RE5F22A] 52. Install sensor clamp and A/T fluid temperature sensor in control valve assembly. SCIA4147E 53. Tighten sensor clamp fixing bolt to specified torque. Refer to AT612, "Components" . SCIA4148E 54. Connect the solenoid connectors. SCIA4146E 55. Apply silicone RTV to side cover as shown in illustration. Refer to GI-43, "Recommended Chemical Products and Sealants" . CAUTION: Completely remove all moisture, oil and sealant, etc. From side cover and transaxle case. SCIA5508E Revision: September 2005 AT-676 2005 Quest ASSEMBLY [RE5F22A] 56. Install side cover in transaxle case. A B AT SCIA4143E 57. Tighten side cover fixing torx bolts to specified torque. Refer to AT-612, "Components" . CAUTION: Do not reuse seal bolts. D E F G SCIA4144E 58. Install O-rings in ATF cooler assembly. CAUTION: ● Do not reuse O-rings. ● Apply ATF to O-rings. 59. Install ATF cooler assembly, washer and spring washer. CAUTION: Do not reuse spring washer. 60. Tighten hexagon bolt to specified torque. Refer to AT-612, "Components" . H I J SCIA4142E 61. Install PNP switch to manual valve lever sub assembly. 62. Temporary tightening the bolts. Bolt symbol Length mm (in) Number of bolts A 20 (0.79) 1 B 33 (1.30) 1 L M SCIA4141E 63. Install washer plate and lock washer. CAUTION: Do not reuse washer plate and lock washer. 64. Tighten nut specified torque. Refer to AT-612, "Components" . SCIA4140E Revision: September 2005 AT-677 K 2005 Quest ASSEMBLY [RE5F22A] 65. Install alignment tool. 66. Adjust PNP switch so that alignment tool pointer aligns with neutral base line on PNP switch body. SCIA5374E 67. Tighten PNP switch fixing torx bolts to specified torque. Refer to AT-612, "Components" . SCIA4434E 68. Using a flat-bladed screwdriver and bend the lock washer. SCIA4139E 69. Install range lever in manual valve lever sub assembly. 70. Tighten range lever fixing nut to specified torque. Refer to AT612, "Components" . SCIA4138E 71. Install turbine revolution sensor in transaxle case. 72. Tighten turbine revolution sensor fixing bolt to specified torque. Refer to AT-612, "Components" . CAUTION: ● Do not reuse seal bolt. ● Apply ATF to O-ring. SCIA4137E Revision: September 2005 AT-678 2005 Quest ASSEMBLY [RE5F22A] 73. Install revolution sensor in transaxle case. 74. Tighten revolution sensor fixing bolt to specified torque. Refer to AT-612, "Components" . CAUTION: ● Do not reuse seal bolt. ● Apply ATF to O-ring. A B AT SCIA4136E 75. Install O-ring in A/T fluid charging pipe. CAUTION: ● Do not reuse O-ring. ● Apply petroleum jelly to O-ring. 76. Install A/T fluid charging pipe in transaxle housing. 77. Install fluid cooler tube. CAUTION: Do not reuse copper washer. 78. Tighten fluid cooler tube union to specified torque. Refer to AT612, "Components" . 79. Install air breather hose. 80. Install A/T fluid level gauge. D E F G SCIA4135E H 81. Install drain plug in transaxle housing. CAUTION: Do not reuse gasket. 82. Tighten drain plug to specified torque. Refer to AT-612, "Components" . 83. Install torque converter. I J K L SCIA4134E 84. Check the distance of “C”. “C” : 14.0 mm (0.551 in) CAUTION: If the distance is out of standards, adjust within standards again. SCIA4279E Revision: September 2005 AT-679 2005 Quest M SERVICE DATA AND SPECIFICATIONS (SDS) [RE5F22A] SERVICE DATA AND SPECIFICATIONS (SDS) General Specifications PFP:00030 UCS0010I Engine VQ35DE Automatic transaxle model RE5F22A Automatic transaxle model code number CK710 Stall torque ratio 1.8: 1 Transaxle gear ratio 1st 4.657 2nd 3.032 3rd 1.982 4th 1.341 5th 1.018 Reverse 5.114 Final drive 2.269 Recommended fluid Genuine NISSAN Matic K ATF * Fluid capacity 7.4 (7-7/8 US qt, 6-1/2 Imp qt) CAUTION: ● Use only Genuine Nissan Matic K ATF. Do not mix with other fluid. ● Using automatic transaxle fluid other than Genuine Nissan Matic K ATF will deteriorate in driveability and automatic transaxle durability, and may damage the automatic transaxle, which is not covered by the warranty. *: Refer to MA-10, "RECOMMENDED FLUIDS AND LUBRICANTS" . Shift Schedule UCS0010T VEHICLE SPEED WHEN SHIFTING GEARS Accelerator angle Vehicle speed km/h (MPH) (Approx.) D1 →D2 D2 →D3 D3 →D4 D4 →D5 D5 →D4 D4 →D3 D3 →D2 D2 →D1 100 % 67 (42) 105 (65) 170 (106) 241 (150) 230 (143) 160 (99) 92 (57) 45 (28) 90 % 67 (42) 105 (65) 170 (106) 241 (150) 230 (143) 160 (99) 92 (57) 45 (28) 80 % 65 (40) 100 (62) 152 (94) 227 (141) 178 (111) 142 (88) 86 (53) 45 (28) 70 % 53 (33) 80 (50) 125 (78) 185 (115) 147 (91) 137 (85) 68 (42) 38 (24) 60 % 46 (29) 71 (44) 106 (66) 156 (97) 108 (67) 78 (48) 46 (29) 22 (14) 50 % 43 (27) 67 (42) 97 (60) 145 (90) 98 (61) 68 (42) 40 (25) 18 (11) 40 % 38 (24) 60 (37) 89 (55) 130 (81) 89 (55) 56 (35) 30 (19) 13 (8) 30 % 33 (21) 50 (31) 70 (43) 108 (67) 68 (42) 45 (28) 25 (16) 12 (7) 20 % 23 (14) 35 (22) 49 (30) 77 (48) 49 (30) 32 (20) 22 (14) 8 (5) 10 % 17 (11) 29 (18) 39 (24) 58 (36) 44 (27) 32 (20) 22 (14) 8 (5) Revision: September 2005 AT-680 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE5F22A] VEHICLE SPEED WHEN PERFORMING AND RELEASING COMPLETE LOCK-UP A Vehicle speed km/h (MPH) (Approx.) Accelerator angle Lock-up “ON” Lock-up “OFF” 50 % 190 (118) 137 (85) 15% 101 (63) 72 (45) 0-8% 73 (45) 70 (43) B AT ● Lock-up vehicle speed indicates the speed in D position. ● Perform lock-up inspection after warming up engine. ● Lock-up vehicle speed may vary depending on the driving conditions and circumstances. D VEHICLE SPEED WHEN PERFORMING AND RELEASING SLIP LOCK-UP Accelerator angle Vehicle speed km/h (MPH) (Approx.) Gear position 0 - 10 % Slip lock-up “ON” Slip lock-up “OFF” 4th 45 (28) 42 (26) 5th 58 (36) 55 (34) ● Slip lock-up vehicle speed indicates the speed in D position. ● Perform slip lock-up inspection after warming up engine. ● Slip lock-up vehicle speed may vary depending on the driving conditions and circumstances. E F G Stall Speed UCS0010M Stall speed H 2,430 - 2,730 rpm Line Pressure UCS0010N Line pressure Engine speed kPa (kg/cm2 , psi) I D, L positions R position At idle speed 333 - 392 (3.4 - 4.0, 48 - 57) 500 - 608 (5.1 - 6.2, 73 - 88) At stall speed 1,285 - 1,393 (13.1 - 14.2, 186 - 202) 1,706 - 1,981 (17.4 - 20.2, 247 - 287) Time Lag J UCS0010U K Selector lever Time N to D position Less than 0.7 sec. N to R position Less than 1.2 sec. L Shift Solenoid Valves UCS0010V D M Shift solenoid valve Shift position A B C Remarks D E P OFF (Open) OFF (Closed) OFF (Closed) OFF (Open) OFF (Closed) PARK POSITION R OFF (Open) OFF (Closed) ON (Open) OFF (Open) ON (Open) REVERSE POSITION N OFF (Open) OFF (Closed) OFF (Closed) OFF (Open) OFF (Closed) NEUTRAL POSITION 1st ON (Closed) ON (Open) ON (Open) OFF (Open) OFF (Closed) 1⇔2 OFF (Open) OFF (Closed) ON (Open) OFF (Open) OFF (Closed) 2nd OFF (Open) OFF (Closed) ON (Open) OFF (Open) OFF (Closed) 2⇔3 OFF (Open) OFF (Closed) ON (Open) ON (Closed) ON (Open) 3rd OFF (Open) OFF (Closed) ON (Open) ON (Closed) OFF (Closed) 3⇔4 OFF (Open) OFF (Closed) OFF (Closed) ON (Closed) ON (Open) 4th OFF (Open) OFF (Closed) OFF (Closed) ON (Closed) OFF (Closed) 4⇔5 OFF (Open) ON (Open) OFF (Closed) ON (Closed) OFF (Closed) 5th OFF (Open) ON (Open) OFF (Closed) ON (Closed) OFF (Closed) Revision: September 2005 AT-681 Automatic shift 1⇔2⇔3⇔4⇔5 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE5F22A] Shift solenoid valve Shift position Remarks A B C D E 1st ON (Closed) ON (Open) ON (Open) OFF (Open) OFF (Closed) 1⇔2 OFF (Open) OFF (Closed) ON (Open) OFF (Open) OFF (Closed) 2nd OFF (Open) OFF (Closed) ON (Open) OFF (Open) OFF (Closed) 2⇔3 OFF (Open) OFF (Closed) ON (Open) ON (Closed) ON (Open) 3rd OFF (Open) OFF (Closed) ON (Open) ON (Closed) OFF (Closed) L Automatic shift 1⇔2⇔3 NOTE: When shifting D to L position or lever switch sets in “ON” position (indicated O/D OFF indicator lamp), down shift permission control is activated. Refer to AT-404, "Down Shift Permission Control" . Solenoid Valves Solenoid valves UCS0010O Connector (Color) Terminal Shift solenoid valve A F30 (BR) 2 Shift solenoid valve B F62(GR) 1 F62(GR) 4 Shift solenoid valve D F30 (BR) 1 Shift solenoid valve E F30 (BR) 5 Pressure control solenoid valve A F62(GR) 3-6 F30 (BR) 3-7 F62(GR) 2-5 Shift solenoid valve C Pressure control solenoid valve B Resistance (Approx.) 11 - 16 Ω 5.0 - 5.6 Ω Pressure control solenoid valve C Specified resistance at 20°C (68°F). Clutch, Gear and Brakes UCS002LC 2ND BRAKE Number of 2nd brake plates 4 Number of 2nd brake discs 4 Number of 2nd brake flange 1 Piston stroke mm (in) 1.10 - 1.50 (0.0433 - 0.0591) Thickness mm (in) Part number* 3.6 (0.142) 3.8 (0.150) 4.0 (0.157) Thickness of 2nd brake flanges 31537 8Y011 31537 8Y012 31537 8Y013 *: Always check with the Parts Department for the latest parts information. 2ND COAST BRAKE Number of 2nd coast brake plates 3 Number of 2nd coast brake discs 3 Number of 2nd coast brake flange Piston stroke 1 mm (in) Revision: September 2005 0.76 - 1.44 (0.0299 - 0.0567) AT-682 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE5F22A] B5 BRAKE Number of B5 brake plates 6 Number of B5 brake discs 6 Number of B5 brake flange 1 Number of B5 brake cushion plate 1 Piston stroke mm (in) A B 2.34 - 2.70 (0.0921 - 0.1063) Thickness mm (in) 5.0 (0.197) 5.1 (0.202) 5.2 (0.205) 5.3 (0.209) 5.5 (0.217) Thickness of B5 brake flanges Part number* AT 31667 8Y016 31667 8Y017 31667 8Y018 31667 8Y019 31667 8Y020 D * : Always check with the Parts Department for the latest parts information. E 1ST AND REVERSE BRAKE Number of 1st and reverse brake plates 4 Number of 1st and reverse brake discs 5 Number of 1st and reverse brake flanges 2 Piston stroke mm (in) F 1.39 - 2.21 (0.0547 - 0.0870) G mm (in) H FORWARD AND DIRECT CLUTCH ASSEMBLY Thickness 0.81 (0.0319) 0.90 (0.0350) 1.00 (0.0400) 1.10 (0.0430) 1.20 (0.0470) 1.30 (0.0510) 1.40 (0.0550) 1.50 (0.0590) Thickness of thrust washer races End play Part number* mm (in) 31435 8Y060 31435 8Y061 31435 8Y062 31435 8Y063 31435 8Y064 31435 8Y065 31435 8Y066 31435 8Y067 I J 0.188 - 0.570 mm (0.0074 - 0.0224) * : Always check with the Parts Department for the latest parts information. K U/D BRAKE Piston type Mark A — 63.7 (2.508) 31615 8Y005 B 1 64.2 (2.528) 31615 8Y004 C 2 64.7 (2.547) 31615 8Y003 D 3 65.2 (2.567) 31615 8Y002 E 4 65.7 (2.587) 31615 8Y001 Piston stroke Piston length mm (in) mm (in) Part number* L M 5.76 - 6.76 mm (0.2268 - 0.2661) *: Always check with the Parts Department for the latest parts information. Revision: September 2005 AT-683 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE5F22A] U/D RR PLANETARY RING GEAR SUB ASSEMBLY Thickness mm (in) 0.81 (0.0319) 0.90 (0.0350) 1.00 (0.0400) 1.10 (0.0430) 1.20 (0.0470) 1.30 (0.0510) 1.40 (0.0550) 1.50 (0.0590) 1.60 (0.0630) Thickness of adjust shims Part number* 31435 8Y100 31435 8Y101 31435 8Y102 31435 8Y103 31435 8Y104 31435 8Y105 31435 8Y106 31435 8Y107 31435 8Y108 * : Always check with the Parts Department for the latest parts information. U/D GEAR ASSEMBLY Thickness mm (in) 0.80 (0.0310) 0.90 (0.0350) 1.00 (0.0400) 1.10 (0.0430) 1.20 (0.0470) 1.30 (0.0510) 1.40 (0.0550) 1.50 (0.0590) Thickness of thrust washer races Part number* 31435 8Y021 31435 8Y068 31435 8Y069 31435 8Y070 31435 8Y071 31435 8Y072 31435 8Y073 31435 8Y074 * : Always check with the Parts Department for the latest parts information. PLANETARY SUN GEAR SUB ASSEMBLY Inner diameter of planetary sun gear sub assembly bushing mm (in) Standard 22.200 - 22.226 (0.8740 - 0.8750) Allowable limit 22.276 (0.8770) PLANETARY GEAR ASSEMBLY Inner diameter of planetary gear assembly bushing mm (in) Standard 30.056 - 30.082 (1.1833 - 1.1843) Allowable limit 30.132 (1.1863) Final Drive UCS002LD DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS Thickness mm (in) 1.00 (0.0394) 1.05 (0.0413) 1.10 (0.0433) 1.15 (0.0453) 1.20 (0.0472) 1.25 (0.0492) 1.30 (0.0512) 1.33 (0.0524) 1.36 (0.0535) 1.39 (0.0547) 1.42 (0.0559) 1.45 (0.0571) Part number* Thickness 31438 8Y001 31438 8Y002 31438 8Y003 31438 8Y004 31438 8Y005 31438 8Y006 31438 8Y007 31438 8Y008 31438 8Y009 31438 8Y010 31438 8Y011 31438 8Y012 mm (in) 1.48 (0.0583) 1.51 (0.0594) 1.54 (0.0606) 1.57 (0.0618) 1.60 (0.0630) 1.65 (0.0650) 1.70 (0.0669) 1.75 (0.0689) 1.80 (0.0709) 1.85 (0.0728) 1.90 (0.0748) Part number* 31438 8Y013 31438 8Y014 31438 8Y015 31438 8Y016 31438 8Y017 31438 8Y018 31438 8Y019 31438 8Y020 31438 8Y021 31438 8Y022 31438 8Y023 *: Always check with the Parts Department for the latest parts information. TURNING TORQUE Turning torque of final drive assembly Revision: September 2005 0.7 - 1.2 N·m (0.08 - 0.12kg-m, 7 - 10 in-lb) AT-684 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE5F22A] A/T Fluid Temperature Sensor UCS0010P A Condition ATF temperature Voltage (Approx.) Resistance (Approx.) 0°C (32°F) 4.0V 9.8 kΩ 20°C (68°F) 3.0V 4.2 kΩ 80°C (176°F) 0.8V 0.54 kΩ 100°C (212°F) 0.5V 0.31 kΩ Turbine Revolution Sensor B AT UCS0010Q Condition Connect 12V power supply and 100 Ω resistance, and then shake magnetic body. Signal Voltage* (Approx.) HIGH 1.2 - 1.6V LOW 0.4 - 0.8V *: Voltage with both end of 100 Ω resistance. D E Revolution Sensor UCS0010R Condition Signal Connect 12V power supply and 100 Ω resistance, and then shake magnetic body. Voltage* (Approx.) HIGH 1.2 - 1.6V LOW 0.4 - 0.8V F G *: Voltage with both end of 100 Ω resistance. H I J K L M Revision: September 2005 AT-685 2005 Quest SERVICE DATA AND SPECIFICATIONS (SDS) [RE5F22A] Revision: September 2005 AT-686 2005 Quest
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