Basic Bot Guide Tetrix Part2
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th 2018-2019 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific 2 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Sponsor Thank You Thank you to our generous sponsors for your continued support of the FIRST® Tech Challenge! Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 3 Revision History Revision 1 Date 09/10/2018 Description Initial Release Contents Introduction........................................................................................................................................................ 6 What is FIRST® Tech Challenge? .................................................................................................................. 6 FIRST Core Values ........................................................................................................................................ 6 NOTICE OF NON-DISCRIMINATION ............................................................................................................ 6 Gracious Professionalism® ................................................................................................................................ 6 Introduction to the Guide ................................................................................................................................... 7 Introduction .................................................................................................................................................... 7 Parts .............................................................................................................................................................. 7 Tips and Tricks............................................................................................................................................... 7 Construction ...................................................................................................................................................... 9 Build the Sweeper ............................................................................................................................................. 9 Step 1: Attach Axle Support to Motor Support ................................................................................................ 9 Step 2: Add the Motor Mount ....................................................................................................................... 10 Step 3: Add the Axle .................................................................................................................................... 11 Step 4: Add the Sweeper Connector ............................................................................................................ 12 Step 5: Add the Motor and Gear .................................................................................................................. 13 Step 6: Add the Brush Support..................................................................................................................... 14 Step 7: Add the Sweeper Support ................................................................................................................ 15 Step 8: Add Brushes to the Sweeper ........................................................................................................... 16 Build the Arm ................................................................................................................................................... 17 Step 1: Add the Gear to the Arm .................................................................................................................. 17 Step 2: Add Support to the Servo Bracket .................................................................................................... 18 Step 3: Add the Servo Bracket to the Arm .................................................................................................... 19 Step 4: Add the Servo to the Bracket ........................................................................................................... 20 Step 5: Add the Axle Hub to the Servo ......................................................................................................... 21 Step 6: Add the Gear to the Axle Hub .......................................................................................................... 22 Step 7: Add the Axle to the Arm ................................................................................................................... 23 Step 8: Add the Basket Gear and Support ................................................................................................... 24 Step 9: Add Corner Brace ............................................................................................................................ 25 Step 10: Add Basket Back Right Support ..................................................................................................... 26 Step 11: Add Basket Bottom Support ........................................................................................................... 27 Step 12: Add More Basket Bottom Support .................................................................................................. 28 Step 13: Add Basket Back Support .............................................................................................................. 29 Step 14: Add Side Support ........................................................................................................................... 30 Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 4 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 15: Complete the Basket...................................................................................................................... 31 Build the Tower ............................................................................................................................................... 32 Step 1: Begin the Vertical Supports.............................................................................................................. 32 Step 2: Add Lower Horizontal Support ......................................................................................................... 33 Step 3: Begin Upper Horizontal Support....................................................................................................... 34 Step 4: Complete Upper Horizontal Support ................................................................................................ 35 Step 5: Begin Upper Gear Assembly ............................................................................................................ 36 Step 6: Complete Upper Gear Assembly...................................................................................................... 37 Step 7: Begin Lower Gear Assembly ............................................................................................................ 38 Step 8: Complete Lower Gear Assembly...................................................................................................... 39 Step 9: Add the Arm Motor ........................................................................................................................... 40 Step 10: Complete the Arm Motor ................................................................................................................ 41 Remove Electronics......................................................................................................................................... 42 Remove Battery ........................................................................................................................................... 42 Step 1: Disconnect the Battery from the Switch ........................................................................................ 42 Step 2: Remove the Battery from the Chassis .......................................................................................... 43 Remove the Robot Controller ....................................................................................................................... 44 Step 1: Disconnect the Robot Controller from the Expansion Hub (Part 1) ............................................... 44 Step 2: Disconnect the Robot Controller from the Expansion Hub (Part 2) ............................................... 45 Step 3: Remove the Robot Controller Cell Phone from the Holder............................................................ 46 Step 4: Remove the Phone Support Plate ................................................................................................ 47 Remove the Motor and Sensor Controller .................................................................................................... 48 Step 1: Unplug the Left and Right Drive Motor Power Cables ................................................................... 48 Step 2: Remove the Rev Robotics Expansion Hub ................................................................................... 49 Attach the Sweeper to the Chassis .................................................................................................................. 50 Step 1: Add the Sweeper ............................................................................................................................. 50 Attach the Tower to the Robot ......................................................................................................................... 52 Step 1: Add Tower Base ............................................................................................................................. 52 Step 2: Add Lower Support Channel ............................................................................................................ 53 Step 3: Add Upper Support Channel ........................................................................................................... 54 Step 4: Attach Tower to Upper Support Channel.......................................................................................... 55 Step 5: Add Side Support ............................................................................................................................. 56 Attach the Arm to the Tower ............................................................................................................................ 57 Add the Electronics.......................................................................................................................................... 58 Step 1: Add the Motor and Sensor Controller ............................................................................................... 58 Step 2: Add Robot Controller Support Plate ................................................................................................. 59 Step 3: Add the Battery Container ................................................................................................................ 60 Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 5 Step 4: Add the Switch Plate ........................................................................................................................ 62 Step 5: Add the Switch ................................................................................................................................. 63 Step 6: Add the Battery ................................................................................................................................ 64 Step 7: Complete the Wiring ........................................................................................................................ 65 Final Steps ...................................................................................................................................................... 66 Special Thanks and Best Wishes .................................................................................................................... 66 Appendix A – Resources ................................................................................................................................. 67 Game Forum Q&A ....................................................................................................................................... 67 FIRST Tech Challenge Game Manuals ........................................................................................................ 67 FIRST Headquarters Pre-Event Support ...................................................................................................... 67 FIRST Websites ........................................................................................................................................... 67 FIRST Tech Challenge Social Media ........................................................................................................... 67 Feedback ..................................................................................................................................................... 67 Appendix B: Bill of Material (BoM) List ............................................................................................................. 68 Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 6 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Introduction What is FIRST® Tech Challenge? FIRST® Tech Challenge is a student-centered program that focuses on giving students a unique and stimulating experience. Each year, teams engage in a new game where they design, build, test, and program autonomous and driver operated robots that must perform a series of tasks. To learn more about FIRST® Tech Challenge and other FIRST® Programs, visit www.firstinspires.org. FIRST Core Values We express the FIRST® philosophies of Gracious Professionalism® and Coopertition® through our Core Values: • • • • • • Discovery: We explore new skills and ideas. Innovation: We use creativity and persistence to solve problems. Impact: We apply what we learn to improve our world. Inclusion: We respect each other and embrace our differences. Teamwork: We are stronger when we work together. Fun: We enjoy and celebrate what we do! NOTICE OF NON-DISCRIMINATION For Inspiration and Recognition of Science and Technology (FIRST®) does not discriminate based on race, color, national origin, sex, disability, age, status as a veteran who served in the military, religion, gender, gender identity, or gender expression in its programs and activities. Keep updated at: http://www.firstinspires.org/about/legal-notices. Gracious Professionalism® FIRST® uses this term to describe our programs’ intent and Gracious Professionalism® is not clearly defined for a reason. It has different meanings to everyone. Some possible meanings of Gracious Professionalism include: • • • Gracious attitudes and behaviors are win-win. Gracious folks respect others and let that respect show in their actions. Gracious Professionals make valued contributions in a way that is pleasing to others and to themselves. In the end, Gracious Professionalism® is part of everyday life. When professionals use their knowledge graciously and individuals act with integrity and sensitivity, everyone wins, and society benefits. Watch Dr. Woodie Flowers explain Gracious Professionalism in this short video. Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 7 Introduction to the Guide Introduction This season the Push ‘Bot is being given a new name - the Basic ‘Bot. The chassis build guide for TETRIX has already been released. This guide contains the instructions to build armature for the Basic ‘Bot chassis. The armature is specific to this year’s game. It can capture a single ball, a silver game element, and deliver it to the lander. It can drive over the crater rim. It is strong enough to lower itself from the lander and lift at the end of the match. With these challenges met, it encourages teams to make it even better. With items outside of the kit of parts, a team should be able to modify the collector to capture more silver or even to capture gold elements too! Parts • • • • • TETRIX FIRST Tech Challenge Competition Set Electronics Modules and Sensors Set Control & Communication Set 1 or 2 (Optional) Only the tools included in the FIRST Tech Challenge Competition Set will be needed to build the chassis. The screws and nuts are a standard size and having more tools may allow more students to participate at the same time. (Optional) A ruler is not needed to build this robot, but it is necessary to make sure that the robot is competition ready. Tips and Tricks • • • • • • • Secure the screws/nuts just enough, so parts do not slide/move relative to each other. Overtightening the screws will damage the aluminum extrusions. Make sure that set screws are installed in every axle hub, motor hub, and axle collar. Refer to the legend provided in the Kit of Parts, if any parts are unfamiliar. Make sure that all assemblies are square. It is hard to drive a crooked robot straight! The drive wheels are powered by two DC motors, which are relatively heavy. The drive wheels are on the back of the robot, because that is where the most weight is. This weight is needed to help the wheels grip the surface better. Omni wheels are on the front of the robot, which allows the robot to turn more easily. The omni wheels can slide sideways with very little friction due to the rollers. Unless otherwise noted, the top image in each step shows the necessary parts; the lower image shows the completed assembly. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 8 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Figure 1 Completed TETRIX robot chassis and armature Figure 2 Rear view of completed robot chassis and armature Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 9 Construction Build the Sweeper Step 1: Attach Axle Support to Motor Support 39065 - 32 mm channel (1) 39066 - 96 mm channel (1) 39098 – 15/16" socket head cap screw (2) 39094 - keps nut (2) Figure 3 parts required for the step Figure 4 completed assembly Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 10 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 2: Add the Motor Mount 39089 – motor mount with included screws and nuts (1) 39387 – flat round spacer (1) Figure 5 parts required for the step Figure 6 completed assembly Do not tighten the motor mount bolts that control the clamp (i.e. the gap on one side of the mount) until the motors have been inserted (next step). When this bolt is tightened, the motors can’t be inserted into the mount. Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 11 Step 3: Add the Axle 39088 – 100 mm axle (1) 41665 – 6mm plastic bushing spacer (2) 39091 – bronze bushing (2) 39092 – axle set collar (1) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 12 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 4: Add the Sweeper Connector 39172 – axle hub (1) 39065 – 32mm channel (1) 39028 – 40-tooth gear (1) 39097 – 1/2" socket head cap screw (4) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 13 Step 5: Add the Motor and Gear 39079 – motor hub (1) 39086 – 80-tooth gear (1) 39111 - 3/8” button head cap screw (4) 44260 - TorqueNADO Motor (2) with included wire wraps (1) Rotate the motor until the teeth mesh. Tighten the motor mount bolt (lower bolt in the above image), so the motor will not rotate Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 14 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 6: Add the Brush Support 39065 – 32mm channel (1) 39271 – 288 mm flat (2) 39098 – 15/16" socket head cap screw (8) 39094 - keps nut (8) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 15 Step 7: Add the Sweeper Support 39065 – 32mm channel (2) 39098 – 15/16" socket head cap screw (2) 39094 - keps nut (2) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 16 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 8: Add Brushes to the Sweeper Zip Ties (as required) The yellow zip ties show one option. The white zip ties show another option. Conduct testing and chose the style that performs best. A third option would be to buy heavier zip ties and attach them in a similar fashion to the yellow ones. Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 17 Build the Arm Step 1: Add the Gear to the Arm 39097 – 1/2" socket head cap screw (4) 39086 – 80-tooth gear (1) 39079 – motor hub (1) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 18 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 2: Add Support to the Servo Bracket 39098 – 15/16" socket head cap screw (4) 41789 – the plate from the standard servo mounting kit (1) 41253 – 6-32 X 16 mm stand-off (4) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 19 Step 3: Add the Servo Bracket to the Arm 39111 - 3/8” button head cap screw (4) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 20 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 4: Add the Servo to the Bracket 39094 - keps nut (4) 39197 - 180° standard scale servo motor (1) 39097 – 1/2" socket head cap screw (4) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 21 Step 5: Add the Axle Hub to the Servo 39111 - 3/8” button head cap screw (2) 39172 – axle hub (1) The small black screw that secures the horn onto the server is easily rounded-out. PRESS HARD on the screwdriver, but not so hard as to break the servo, to remove the socket horn. Attach the axle hub to the horn and replace the horn on the servo. PRESS HARD on the screwdriver to secure the horn onto the servo. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 22 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 6: Add the Gear to the Axle Hub 39111 - 3/8” button head cap screw (2) 39028 - 40-tooth gear (1) Use the two open holes of the axle hub. Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 23 Step 7: Add the Axle to the Arm 41789 – the axle from the standard servo mounting kit (1) - see step 2: Add Support to the Servo Bracket. 39092 – axle set collar (1) 41665 – 6 mm plastic bushing spacer (2) 39091 – bronze bushing (2) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 24 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 8: Add the Basket Gear and Support 39097 – 1/2" socket head cap screw (4) 39091 – bronze bushing (1) 39028 - 40-tooth gear (1) 39274 - 64 mm X 27 mm flat 39172 – axle hub (1) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 25 Step 9: Add Corner Brace 39098 – 15/16" socket head cap screw (2) 39062 - L bracket (1) 39094 - keps nut (4) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 26 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 10: Add Basket Back Right Support 39097 – 1/2" socket head cap screw (2) 39094 - keps nut (2) 39061 - flat bracket (1) 39062 - L bracket (1) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 27 Step 11: Add Basket Bottom Support 39061 - flat bracket (2) 39094 - keps nut (2) 39111 - 3/8” button head cap screw (2) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 28 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 12: Add More Basket Bottom Support 39061 - flat bracket (1) 39094 - keps nut (2) 39111 - 3/8” button head cap screw (2) 39062 - L bracket (1) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 29 Step 13: Add Basket Back Support 39061 - flat bracket (1) 39098 – 15/16" socket head cap screw (2) 39094 - keps nut (2) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 30 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 14: Add Side Support 39062 - L bracket (1) 39094 - keps nut (2) 39111 - 3/8” button head cap screw (2) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 31 Step 15: Complete the Basket 39098 – 15/16" socket head cap screw (2) 39273 - 96 mm x 27 mm flat (1) 39094 - keps nut (2) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 32 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Build the Tower Step 1: Begin the Vertical Supports 39069 - 416 mm channel (2) 39270 - inside C connector (2) 39098 – 15/16" socket head cap screw (8) 39094 - keps nut (8) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 33 Step 2: Add Lower Horizontal Support 39072 - 288 mm flat bar 39097 – 1/2" socket head cap screw (4) 39094 - keps nut (4) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 34 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 3: Begin Upper Horizontal Support 44707 - 6-32 x 28 mm stand-off post (4) 39097 – 1/2" socket head cap screw (4) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 35 Step 4: Complete Upper Horizontal Support 39097 – 1/2" socket head cap screw (4) 39387 - flat round spacer (4) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 36 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 5: Begin Upper Gear Assembly 39097 – 1/2" socket head cap screw (4) 39085 - 120-tooth gear (1) 44708 - 100 mm x 6 mm axle (1) 39079 - motor hub (1) 40227 - 8 mm x 6 mm bronze bushing (2) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 37 Step 6: Complete Upper Gear Assembly 41665 - 6 mm plastic bushing spacer (2) 39111 - 3/8” button head cap screw (4) 39028 - 40-tooth gear (1) 39079 - motor hub (1) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 38 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 7: Begin Lower Gear Assembly 39097 – 1/2" socket head cap screw (4) 39028 - 40-tooth gear (1) 44708 - 100 mm x 6 mm axle (1) 39079 - motor hub (1) 40227 - 8 mm x 6 mm bronze bushing (2) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 39 Step 8: Complete Lower Gear Assembly 39097 – 1/2" socket head cap screw (4) 39085 - 120-tooth gear (1) 39079 - motor hub (1) 41665 - 6 mm plastic bushing spacer (2) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 40 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 9: Add the Arm Motor 39089 – motor mount with included screws and nuts (1) 44260 - TorqueNADO Motor (2) with included wire wraps (1) Note: Do not tighten the motor mount bolts that control the clamp (i.e. the gap on one side of the mount) until the gear has been attached to the axle (next step). When this bolt is tightened, the motors can’t be inserted into the mount. Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 41 Step 10: Complete the Arm Motor 39097 – 1/2" socket head cap screw (4) 39028 - 40-tooth gear (1) 39079 - motor hub (1) Rotate the motor until the teeth mesh. Tighten the motor mount bolt (lower bolt in the above image), so the motor will not rotate. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 42 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Remove Electronics Remove Battery Step 1: Disconnect the Battery from the Switch Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 43 Step 2: Remove the Battery from the Chassis 39057 - battery Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 44 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Remove the Robot Controller Step 1: Disconnect the Robot Controller from the Expansion Hub (Part 1) USB On The Go Adapter (OTG) Cable (1) Unplug the USB-A plug (of the phone) from the USB-A plug (of the Expansion Hub). Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 45 Step 2: Disconnect the Robot Controller from the Expansion Hub (Part 2) USB On The Go Adapter (OTG) Cable (1) Unplug the Micro USB plug from the bottom of the cell phone. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 46 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 3: Remove the Robot Controller Cell Phone from the Holder 31902 - zip tie (1) Cell phone configured as the robot controller Slide the zip tie and phone off the holder – the zip tie will need to be retained. Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 47 Step 4: Remove the Phone Support Plate 39073 - flat building plate (1) Note: Replace the two screws that hold the right rail onto the chassis. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 48 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Remove the Motor and Sensor Controller Step 1: Unplug the Left and Right Drive Motor Power Cables REV-31-1381 JST to Anderson Power Pole Cable (2) Unplug both cables at the Anderson Power Pole Connections. Leave the cables attached to the Expansion Hub. Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 49 Step 2: Remove the Rev Robotics Expansion Hub REV-31-1153 expansion hub (1) REV-41-1360 screws (2) REV-41-1361 M3 Nyloc nuts (2) Please note: The pictures above do not show the cables that should still be attached to the Expansion Hub. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 50 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Attach the Sweeper to the Chassis Step 1: Add the Sweeper 39098 – 15/16" socket head cap screw (4) 39094 - keps nut (4) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 51 Figure 7 A view from above the robot from the step on the previous page Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 52 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Attach the Tower to the Robot Step 1: Add Tower Base 39065 - 32 mm channel (2) 39098 – 15/16" socket head cap screw (8) 39094 - keps nut (8) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 53 Step 2: Add Lower Support Channel 39067 - 160 mm channel (1) 39098 – 15/16" socket head cap screw (8) 39094 - keps nut (8) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 54 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 3: Add Upper Support Channel 39067 - 160 mm channel (1) 39098 – 15/16" socket head cap screw (8) 39094 - keps nut (8) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 55 Step 4: Attach Tower to Upper Support Channel 39097 – 1/2" socket head cap screw (6) 39094 - keps nut (6) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 56 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for TETRIX- Part 2 Game Specific Step 5: Add Side Support 39071 - 288 mm angle 39097 – 1/2" socket head cap screw (6) 39094 - keps nut (6) Revision 1: 09/10/2018 FIRST® Tech Challenge Basic Bot Guide for TETRIX-Part 2 Game Specific| 57 Attach the Arm to the Tower Step 1: Add Connecting Axle 40227 - 8 mm x 6 mm bronze bushing (2) 41665 - 6 mm plastic bushing spacer (2) 40227 - 8 mm x 6 mm bronze bushing (2) 44708 - 100 mm x 6 mm axle (1) Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 58 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for REV Add the Electronics Step 1: Add the Motor and Sensor Controller REV-31-1153 expansion hub (1) REV-41-1360 screws (2) REV-41-1361 M3 Nyloc Nuts (2) Revision 1: 07/27/2018 FIRST® Tech Challenge 2018-2019 Basic Bot Guide Part 2- Game Specific | 59 Step 2: Add Robot Controller Support Plate 39073 - flat building plate (1) 39097 – 1/2" socket head cap screw (2); remove the two existing 5/16” socket head cap screws 39094 - keps nut (0); use the existing nuts Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 60 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for REV Step 3: Add the Battery Container 39097 – 1/2" socket head cap screw (3) 39094 - keps nut (3) Revision 1: 07/27/2018 FIRST® Tech Challenge 2018-2019 Basic Bot Guide Part 2- Game Specific | 61 . Figure 8 View from bottom of the robot during step 3 Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 62 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for REV Step 4: Add the Switch Plate 38009 - battery clip (1) [inside the electronics kit] (half of the package) 39097 – 1/2" socket head cap screw (2) 39094 - keps nut (2) Revision 1: 07/27/2018 FIRST® Tech Challenge 2018-2019 Basic Bot Guide Part 2- Game Specific | 63 Step 5: Add the Switch REV-31-1387 Switch If the switch was removed from the plate, then insert it into the plate at this time. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 64 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for REV Step 6: Add the Battery 39057 - battery (1) Revision 1: 07/27/2018 FIRST® Tech Challenge 2018-2019 Basic Bot Guide Part 2- Game Specific | 65 Step 7: Complete the Wiring Refer, if necessary, to the instructions in the Chassis Guide for more details on how to wire a DC motor. 1. Plug the left drive motor into port 0 of the motor controller. 2. Plug the right drive motor into port 1 of the motor controller. 3. Plug the arm motor into port 2 of the motor controller. 4. Plug the sweeper motor into port 3 of the motor controller. 5. Plug the servo motor into servo extension wire. 6. Plug the servo extension wire into SERVO port 0 of the motor controller. 7. Connect the motor controller to the robot controller. 8. Connect the motor controller to the switch. 9. Connect the robot controller to the motor controller. 10. Connect the switch to the battery. As always, be careful when wiring, do not allow any wire to catch between two gears or two moving parts of the robot (ex. arm and tower). SECURE all wiring! Use zip ties, plastic covered wire (ex. sandwich bread ties, garbage bag ties, etc.) to secure wire to a channel or other support surfaces. Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 66 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for REV Final Steps The armature has been built. Programming will be needed to make the robot functional. Testing should be done to determine whether anything needs to be changed or optimized for the season’s game rules. It will also show whether more cables need to be secured or re-routed. Numbers and other stickers will be needed to make the robot competition ready. Check the game rules for all of the applicable stickers - usually the game rules include a self-inspection check list. USE THIS CHECK LIST BEFORE COMPETITION! Visit the FIRST website for programming instructions and game rules. Special Thanks and Best Wishes FIRST® Tech Challenge would like to sincerely thank the creators of this document David and Lydean Spangler. The Spangler’s have worked tirelessly over many years and seasons to create, update and improve this document to give teams a “how to” guide for building the robot chassis to build upon and improve. We are forever grateful for their help and support in this endeavor. David and Lydean would also like to send a special shout out to Jeff Tjiputra, a former Maryland FIRST Tech Challenge Affiliate Partner, for reeling them in: hook, line, and sinker! Or was that hockey pucks, ramps, and rollers! They visited a FIRST Tech Challenge Open House early in the season and took a LEGO ‘Bot. He thought that was a bit humorous. He helped them (and all the Maryland and DC teams) through their first season. He has since retired from the Affiliate Partner position, but he’s as hooked as the Spangler’s are; he’s now a Maryland Judge Advisor and they look forward to seeing him next year. Please direct any questions or comments about this guide to: firsttechchallenge@firstinspires.org and put “Questions about the Basic Bot Guide for TETRIX-Part 2 Game Specific” in the subject line and we will redirect the emails to the appropriate responders. Revision 1: 07/27/2018 FIRST® Tech Challenge 2018-2019 Basic Bot Guide Part 2- Game Specific | 67 Appendix A – Resources Game Forum Q&A http://ftcforum.usfirst.org/forum.php Anyone may view questions and answers within the FIRST® Tech Challenge Game Q&A forum without a password. To submit a new question, you must have a unique Q&A System User Name and Password for your team. Volunteers that apply for a specific volunteer role will receive an email from FTCTrainingSupport@firstinspires.org with their username and password to the forum. You will receive access to the forum thread specific to your role. FIRST Tech Challenge Game Manuals Part 1 and 2 - https://www.firstinspires.org/resource-library/ftc/game-and-season-info FIRST Headquarters Pre-Event Support Phone: 603-666-3906 Mon – Fri 8:30am – 5:00pm Email: Firsttechchallenge@firstinspires.org FIRST Websites FIRST homepage – www.firstinspires.org FIRST Tech Challenge Page – For everything FIRST Tech Challenge. FIRST Tech Challenge Volunteer Resources – To access public Volunteer Manuals. FIRST Tech Challenge Event Schedule – Find FIRST Tech Challenge events in your area. FIRST Tech Challenge Social Media FIRST Tech Challenge Twitter Feed - If you are on Twitter, follow the FIRST Tech Challenge Twitter feed for news updates. FIRST Tech Challenge Facebook page - If you are on Facebook, follow the FIRST Tech Challenge page for news updates. FIRST Tech Challenge YouTube Channel – Contains training videos, Game animations, news clips, and more. FIRST Tech Challenge Blog – Weekly articles for the FIRST Tech Challenge community, including Outstanding Volunteer Recognition! FIRST Tech Challenge Team Email Blasts – contain the most recent FIRST Tech Challenge news for Teams. Feedback We strive to create support materials that are the best they can be. If you have feedback about this manual, please email firsttechchallenge@firstinspires.org. Thank you! Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 68 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for REV Appendix B: Bill of Material (BoM) List This list does not include the cell phones, the Rev Robotics Expansion Hub, the cables that connect the electronics, nor zip ties. Qty Common Name CAD Name 4 288 mm Channel 39068_TXM-288MMCHANNEL 4 160 mm Channel 39067_TXM-160MMCHANNEL 82 6-32 x 5/16” SHCS 39098_TXM_SHCS_6-32_0_3125 109 Kep Nut 39094_KEP_NUT 1 288 mm Flat Bar 39070_TXM-288MM_FLAT_BAR 2 Inside Corner Bracket 39281_TXM-INSIDECORNERBRACKETS 3 Flat Building Plate 39073_TXM-FLATBUILDINGPLATES 4 Motor Mount 39089_TXM-MOTORMOUNT 8 6-32 x 1 1/2” SHCS 39195_TXM-SHCS_6-32_X_1_5 9 Motor Hub 39079_TXM-MOTOR-SHAFT-HUB 2 4” Wheel 39055_TXM-4_INCH_WHEEL 69 6-32 x 1/2” SHCS 39097_SHCS_6-32_X_0_5 9 Bronze Bushing 39091_TXM-BRONZE_BUSHING 10 1/8” Axle Spacer 39100_TXM-AXLESPACERS_0_125 6 Axle Set Collar 39092_TXM-AXLESETCOLLARS 3 100 mm Axle 39088_TXM-STEEL_AXLE_100MM Revision 1: 07/27/2018 FIRST® Tech Challenge 2018-2019 Basic Bot Guide Part 2- Game Specific | 2 4” Omni Wheel Pack 36466_TXM-4_INCH_DUAL_OMNI_WHEEL 1 96 mm Channel 39066_TXM-96MMCHANNEL 5 32 mm Channel 39065_TXM-32MMCHANNEL 5 Flat Round Spacer 39387_TX-FLAT_2MM_SPACER 6 40 Tooth Gear 39028_TXM-GEAR40-TOOTH 4 Inside C Connector 39270_TXM-INSIDECCONNECTORS 3 Axle Hub 39172_TXM-AXLE_HUB 2 80 Tooth Gear 39086_TXM-GEAR80-TOOTH 22 Button Head Cap Screw 39111_BHCS_6-32_X_0_375 2 160 mm x 27 mm Flat 39272_TXM-FLAT160MMX26MM 2 144 mm Angle 39072_TXM-144MMANGLE 4 6-32 x 32 mm Stand-Off Post 39107_TXM-STAND-OFF-6-32X32MM 7 8 mm x 6mm Bronze Bushing 40227_TXP-6MM_IDX8MM_OD_BRONZE 3 100 mm x 6 mm Axle 44708_TXM-6MM_X_100MM_AXLE 2 120-Tooth Gear 39085_TXM-GEAR120-TOOTH 6 6 mm Plastic Bushing Spacer 41665_TXP_6MM_PLASTIC_BUSHING 1 288 mm Angle 39071_TXM-288MMANGLE 1 416 mm Channel 39069_TXM_416MMCHANNEL 4 6-32 x 16 mm Stand-Off Post 41253_TXM-16MM_LENGTH_POST 1 Standard Servo Mounting Kit 41789_TXM-SERVO_PLATE 69 Gracious Professionalism® - “Doing your best work while treating others with respect and kindness - It’s what makes FIRST, first.” 70 | FIRST® Tech Challenge 2018-2019 Basic Bot Guide for REV 1 180° Standard-Scale Servo Motor 39197_TETRIX_485HB_STANDARD_SER 1 64 mm x 27 mm Flat 39274_TXM-FLAT64MMX26MM 4 L Bracket 39062_TXM-LBRACKETS 5 Flat Bracket 39061_TXM-FLATBRACKETS 1 96 mm x 27 mm Flat 39273_TXM-FLAT96MMX26MM 1 Expansion Hub REV-31-1153 2 M3 Screw for Expansion Hub REV-M3X16MM 2 M3 Nyloc Nut M3_LOCKNUT 4 6-32 x 16 mm Stand-Off Post 44707_TX-STAND-OFFPOSTS6-32X28M 2 Battery Clip 38009_TXM-BATTERY-CLIP 1 Switch Bracket ACRYLIC_SWITCH_BRACKET 1 Switch SWITCH 1 Battery 39057_TXM-12V_3000MAH_BATTERY Revision 1: 07/27/2018
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