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BODY, LOCK & SECURITY SYSTEM I BODY SECTION BL BODY, LOCK & SECURITY SYSTEM A B C D E CONTENTS PRECAUTIONS .......................................................... 4 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 4 Precautions for work ................................................ 4 Wiring Diagnosis and trouble Diagnosis .................. 4 PREPARATION ........................................................... 5 Special Service Tools ............................................... 5 Commercial Service Tools ........................................ 5 SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6 Work Flow ................................................................ 6 CUSTOMER INTERVIEW ..................................... 6 DUPLICATE THE NOISE AND TEST DRIVE ....... 7 CHECK RELATED SERVICE BULLETINS ........... 7 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE ...................................................... 7 REPAIR THE CAUSE ........................................... 8 CONFIRM THE REPAIR ....................................... 8 Generic Squeak and Rattle Troubleshooting ........... 8 INSTRUMENT PANEL .......................................... 8 CENTER CONSOLE ............................................. 9 DOORS ................................................................. 9 TRUNK .................................................................. 9 SUNROOF/HEADLINER ....................................... 9 SEATS ................................................................... 9 UNDERHOOD ..................................................... 10 Diagnostic Worksheet .............................................11 HOOD ....................................................................... 13 Fitting Adjustment .................................................. 13 FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUSTMENT .................................................................. 13 SURFACE HEIGHT ADJUSTMENT ................... 13 Removal and Installation of Hood Assembly. ......... 14 Removal and Installation of Hood Lock Control. ... 15 REMOVAL ........................................................... 15 INSTALLATION ................................................... 16 Hood Lock Control Inspection. ............................... 16 POWER DOOR LOCK SYSTEM .............................. 17 Component Parts and Harness Connector Location... 17 Revision: 2004 April BL-1 System Description ................................................. 18 POWER SUPPLY AND GROUND ...................... 18 OPERATION ........................................................ 18 Schematic ............................................................... 19 Wiring Diagram – D/LOCK – .................................. 20 Terminals and Reference Value for BCM ............... 26 Terminals and Reference Value for Driver Door Control Unit (LCU01) ..................................................... 27 Terminals and Reference Value for Passenger and Rear LH, RH Door Control Units ............................ 27 Work Flow ............................................................... 28 Preliminary Check .................................................. 28 POWER SUPPLY AND GROUND CIRCUIT INSPECTION ...................................................... 28 CONSULT–II Function ............................................ 29 DIAGNOSTIC ITEMS DESCRIPTION ................. 29 CONSULT-II BASIC OPERATION PROCEDURE ... 30 IVMS COMMUNICATION INSPECTION ............. 31 COMMUNICATION SYSTEM A .......................... 33 COMMUNICATION SYSTEM B .......................... 33 COMMUNICATION SYSTEM C .......................... 33 SELF-DIAGNOSIS RESULTS ............................. 33 DATA MONITOR ................................................. 34 ACTIVE TEST ..................................................... 34 On Board Diagnosis ............................................... 35 DIAGNOSIS ITEM ............................................... 35 COMMUNICATION DIAGNOSIS ......................... 35 COMMUNICATION SYSTEM A .......................... 37 COMMUNICATION SYSTEM B .......................... 37 COMMUNICATION SYSTEM C .......................... 37 SWITCH MONITOR ............................................ 38 POWER DOOR LOCK SYSTEM SELF SELFDIAGNOSIS ........................................................ 39 Symptom Chart ....................................................... 40 Door Lock & Unlock Switch Check ......................... 40 Communication Line Check .................................... 41 Door Unlock Sensor Check .................................... 42 Door Lock Actuator Check – Driver – ..................... 42 Door Lock Actuator Check – Passenger, Rear 2002 Q45 F G H BL J K L M LH,RH – .................................................................. 43 Electronic Key Switch Check. ................................. 44 REMOTE KEYLESS ENTRY SYSTEM ..................... 45 System Description ................................................. 45 POWER SUPPLY AND GROUND ....................... 45 OPERATING PROCEDURE ................................ 45 POWER DOOR LOCK OPERATION ................... 45 HAZARD AND HORN REMINDER ..................... 45 OPERATING FUNCTION OF HAZARD AND HORN REMINDER .............................................. 45 TRUNK LID OPENER OPERATION .................... 46 PANIC ALARM OPERATION ............................... 46 Schematic ............................................................... 47 Wiring Diagram – KEYLES – .................................. 48 Terminal and Reference Value for BCM ................. 57 Terminal and Reference Value for Driver Door Control Unit (LCU01) ..................................................... 58 Passenger And Rear LH, RH Door Control Unit Terminal Reference Value ............................................ 58 Work Flow ............................................................... 59 Preliminary Check .................................................. 59 POWER SUPPLY AND GROUND CIRCUIT INSPECTION ....................................................... 59 SYSTEM INSPECTION ....................................... 60 CONSULT–II Function ............................................ 60 DIAGNOSTIC ITEMS DESCRIPTION ................. 61 CONSULT-II BASIC OPERATION PROCEDURE ... 61 IVMS COMMUNICATION INSPECTION ............. 62 COMMUNICATION SYSTEM A ........................... 64 COMMUNICATION SYSTEM B ........................... 64 COMMUNICATION SYSTEM C .......................... 64 DATA MONITOR .................................................. 65 ACTIVE TEST ..................................................... 65 WORK SUPPORT ............................................... 66 On Board Diagnosis ............................................... 66 DIAGNOSIS ITEM ............................................... 66 COMMUNICATION DIAGNOSIS ......................... 66 COMMUNICATION SYSTEM A ........................... 68 COMMUNICATION SYSTEM B ........................... 69 COMMUNICATION SYSTEM C .......................... 69 SWITCH MONITOR ............................................ 70 Trouble Diagnosis Chart by Symptom .................... 71 Electronic Key Check ............................................. 71 Key Switch Check ................................................... 72 Trunk Lid Opener Cancel Switch Check ................. 73 Trunk Lid Opener Actuator Check .......................... 74 Check Trunk Open Signal ....................................... 75 Horn Reminder Check ............................................ 76 Hazard Indicator Operation Check ......................... 77 Multi-Remote Control Receiver Check ................... 78 Electronic Key Battery Replacement ...................... 80 REMOTE CONTROLLER BATTERY CHECK ..... 81 ID Code Entry Procedure ....................................... 82 PROCEDURE 1 (WITHOUT CONSULT-II) .......... 82 PROCEDURE 2 (WITH CONSULT-II) ................. 83 DOOR ........................................................................ 85 Fitting Adjustment ................................................... 85 FRONT DOOR .................................................... 85 Revision: 2004 April REAR DOOR .......................................................85 STRIKER ADJUSTMENT ....................................86 Removal and Installation .........................................86 Door Weathers trip ..................................................87 FRONT DOOR LOCK ................................................88 Component Structure ..............................................88 Inspection and Adjustment. .....................................88 EXTERIOR HANDLE ROD ADJUSTMENT .........88 Removal and Installation .........................................88 REMOVAL ............................................................88 INSTALLATION ....................................................89 Disassembly and Assembly ....................................89 DISASSEMBLY ....................................................89 ASSEMBLY ..........................................................90 REAR DOOR LOCK ..................................................91 Components ............................................................91 Inspection and Adjustment ......................................91 EXTERIOR HANDLE ROD ADJUSTMENT .........91 Removal and Installation of Door Lock ...................92 REMOVAL ............................................................92 INSTALLATION ....................................................92 Disassembly and Assembly ....................................93 DISASSEMBLY ....................................................93 ASSEMBLY ..........................................................93 TRUNK LID ................................................................94 Fitting Adjustment ...................................................94 LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT .....................................................94 SURFACE HEIGHT ADJUSTMENT ....................94 Removal and Installation of Trunk Lid Assembly ...95 Removal and Installation of Trunk Lid Lock ............95 LOCK REMOVAL .................................................95 STRIKER REMOVAL ...........................................95 LOCK AND STRIKER INSTALLATION ................96 Removal and Installation of Trunk Lid Weather-strip...96 TRUNK LID AND FUEL FILLER LID OPENER ........97 Component Part and Harness Connector Location...97 Wiring Diagram — T&FLID — .................................98 Terminals and Reference Value for BCM ................99 VEHICLE SECURITY (THEFT WARNING) SYSTEM.100 Component Parts Harness Connector Location ... 100 System Description ............................................... 101 DESCRIPTION .................................................. 101 POWER SUPPLY .............................................. 101 INITIAL CONDITION TO ACTIVATE THE SYSTEM ................................................................... 102 VEHICLE SECURITY SYSTEM ACTIVATION (WITH KEY OR ELECTRONIC KEY USED TO LOCK DOORS) .................................................. 102 VEHICLE SECURITY SYSTEM ALARM OPERATION ................................................................ 102 VEHICLE SECURITY SYSTEM DEACTIVATION.103 PANIC ALARM OPERATION ............................. 103 Schematic ............................................................. 104 Wiring Diagram — VEHSEC — ............................ 105 CONSULT-II Function ........................................... 111 CONSULT-II INSPECTION PROCEDURE ........ 111 Trouble Diagnoses ................................................ 113 WORK FLOW .................................................... 113 BL-2 2002 Q45 Preliminary Check .................................................114 Symptom Chart .....................................................115 Diagnostic Procedure 1 .........................................115 Diagnostic Procedure 2 .........................................118 Diagnostic Procedure 3 .........................................119 Diagnostic Procedure 4 ........................................ 120 Diagnostic Procedure 5 ........................................ 123 Diagnostic Procedure 6 ........................................ 124 Diagnostic Procedure 7 ........................................ 126 ELECTRONIC KEY SYSTEM ................................. 128 Component Parts and Harness Connector Location. 128 System Description .............................................. 128 SECURITY INDICATOR .................................... 129 OUTLINE OF ELECTRONIC KEY OPERATION. 129 Schematic ............................................................ 130 Wiring Diagram – NATS – .................................... 131 Work Flow ............................................................ 134 Diagnostic System Diagram ................................. 135 Symptom Chart .................................................... 135 SYMPTOM 1: ELECTRONIC KEY DOES NOT TURN ................................................................ 135 SYMPTOM 2: SECURITY INDICATOR DOES NOT FLASH ...................................................... 136 Symptom 1 ........................................................... 136 Symptom 2 ........................................................... 139 CONSULT-ll Function ........................................... 140 CONSULT-II CHECK PROCEDURE ................. 140 CONSULT-II DIAGNOSTIC TEST MODE FUNCTION .................................................................. 141 HOW TO READ SELF-DIAGNOSTIC RESULTS. 141 SYMPTOM: ELECTRONIC KEY DOES NOT TURN ................................................................ 142 Self-Diagnosis Results 1 ...................................... 142 Self-Diagnosis Results 2 ...................................... 144 Self-Diagnosis Results 3 ...................................... 144 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEMNATS) ...................................................................... 146 Component Parts and Harness Connector Location. 146 System Description .............................................. 146 System Composition ............................................ 147 Schematic ............................................................ 148 Wiring Diagram – NATS – .................................... 149 CONSULT- ll ......................................................... 152 CONSULT-II INSPECTION PROCEDURE ....... 152 CONSULT-II DIAGNOSTIC TEST MODE FUNCTION .................................................................. 152 HOW TO READ SELF-DIAGNOSTIC RESULTS. 153 NATS SELF-DIAGNOSTIC RESULT ITEM CHART .............................................................. 153 Work Flow ............................................................ 154 Symptom Chart 1 ................................................. 155 Symptom Chart 2 ................................................. 155 Diagnostic System Diagram ................................. 156 Revision: 2004 April Diagnostic Procedure 1 ........................................ 156 Diagnostic Procedure 2 ........................................ 156 Diagnostic Procedure 3 ........................................ 159 Diagnostic Procedure 4 ........................................ 159 Diagnostic Procedure 5 ........................................ 160 HOMELINK UNIVERSAL TRANSCEIVER ............. 161 Wiring Diagram – TRNSCV – ............................... 161 Trouble Diagnoses ............................................... 162 DIAGNOSTIC PROCEDURE ............................ 162 BODY REPAIR ........................................................ 164 Body Exterior Paint Color ..................................... 164 Body Component Parts ........................................ 165 UNDERBODY COMPONENT PARTS .............. 165 BODY COMPONENT PARTS ........................... 167 Corrosion Protection ............................................. 169 DESCRIPTION .................................................. 169 ANTI-CORROSIVE WAX .................................. 170 UNDERCOATING .............................................. 171 Body Sealing ........................................................ 172 DESCRIPTION .................................................. 172 Body Construction ................................................ 175 BODY CONSTRUCTION .................................. 175 Body Alignment .................................................... 176 BODY CENTER MARKS ................................... 176 PANEL PARTS MATCHING MARKS ................. 177 DESCRIPTION .................................................. 178 ENGINE COMPARTMENT ................................ 179 UNDERBODY ................................................... 181 PASSENGER COMPARTMENT ....................... 183 REAR BODY ..................................................... 185 Handling Precautions for Plastics ......................... 187 HANDLING PRECAUTIONS FOR PLASTICS . 187 LOCATION OF PLASTIC PARTS ...................... 188 Precautions in Repairing High Strength Steel ....... 190 HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES ................................................ 190 Replacement Operations ...................................... 193 DESCRIPTION .................................................. 193 RADIATOR CORE SUPPORT .......................... 196 RADIATOR CORE SUPPORT (PARTIAL REPLACEMENT) .............................................. 197 HOODLEDGE ................................................... 198 HOODLEDGE (PARTIAL REPLACEMENT) ..... 199 FRONT SIDE MEMBER .................................... 200 FRONT SIDE MEMBER (PARTIAL REPLACEMENT) ............................................................... 201 FRONT PILLAR ................................................. 202 CENTER PILLAR .............................................. 204 OUTER SILL ..................................................... 205 REAR FENDER ................................................. 206 REAR PANEL .................................................... 207 REAR FLOOR REAR ........................................ 208 REAR SIDE MEMBER EXTENSION ................. 209 BL-3 2002 Q45 A B C D E F G H BL J K L M PRECAUTIONS PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” EIS000OI The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. Precautions for work ● ● EIS000G9 After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their operational. Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it. Wiring Diagnosis and trouble Diagnosis EIS000GA When you read wiring diagrams, refer to the followings: ● "HOW TO READ WIRING DIAGRAMS" in GI section ● "POWER SUPPLY ROUTING" for power distribution circuit in PG section When you perform trouble diagnosis, refer to the followings: ● "HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS" in GI section ● "HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT" in GI section Check for any Service bulletins before servicing the vehicle. Revision: 2004 April BL-4 2002 Q45 PREPARATION PREPARATION Special Service Tools PFP:00002 A EIS000YZ The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. B Tool number (Kent-Moore No.) Tool name Description C D (J-39570) Chassis ear Location the noise E SIIA0993E F G (J-43980) NISSAN Squeak and Rattle Kit Repairing the cause of noise H SIIA0994E BL Commercial Service Tools EIS000Z0 Tool name J Description K Engine ear Location the noise L SIIA0995E M Revision: 2004 April BL-5 2002 Q45 SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK AND RATTLE TROUBLE DIAGNOSES Work Flow PFP:00000 EIS000Z1 SBT842 CUSTOMER INTERVIEW Interview the customer if possible, to determine the conditions that exist when the noise occurs.Use the Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer's comments; refer BL-11, "Diagnostic Worksheet" . This information is necessary to duplicate the conditions that exist when the noise occurs. ● The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain all the facts and conditions that exist when the noise occurs (or does not occur). ● If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is concerned about. This can be accomplished by test driving the vehicle with the customer. ● After identifying the type of noise, isolate the noise in terms of its characteristics.The noise characteristics are provided so the customer, service adviser and technician are all speaking the same language when defining the noise. ● Squeak —(Like tennis shoes on a clean floor) Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping ● Creak—(Like walking on an old wooden floor) Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch dependent on materials/often brought on by activity. ● Rattle—(Like shaking a baby rattle) Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing clip or fastener/incorrect clearance. ● Knock —(Like a knock on a door) Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action. ● Tick—(Like a clock second hand) Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver action or road conditions. ● Thump—(Heavy, muffled knock noise) Thump characteristics include softer knock/dead sound often drought on by activity. ● Buzz—(Like a bumble bee) Buzz characteristics include high frequency rattle/firm contact. ● Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge as acceptable may be very irritating to the customer. ● Weather conditions, especially humidity and temperature, may have a great effect on noise level. Revision: 2004 April BL-6 2002 Q45 SQUEAK AND RATTLE TROUBLE DIAGNOSES DUPLICATE THE NOISE AND TEST DRIVE If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to duplicate the same conditions when you confirm the repair. If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following: 1) Close a door. 2) Tap or push/pull around the area where the noise appears to be coming from. 3) Rev the engine. 4) Use a floor jack to recreate vehicle "twist". 5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model). 6) Raise the vehicle on a hoist and hit a tire with a rubber hammer. ● Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs. ● If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the vehicle body. A B C D E CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related to that concern or symptom. If a TSB relates to the symptom, follow the procedure to repair the noise. F LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1. 2. ● ● ● ● ● G Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570,Engine Ear: J-39565 and mechanics stethoscope). Narrow down the noise to a more specific area and identify the cause of the noise by: H removing the components in the area that you suspect the noise is coming from. Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken or lost during the repair, resulting in the creation of new noise. BL tapping or pushing/pulling the component that you suspect is causing the noise. Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only temporarily. feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the J noise. placing a piece of paper between components that you suspect are causing the noise. K looking for loose components and contact marks. Refer to BL-8, "Generic Squeak and Rattle Troubleshooting" . L M Revision: 2004 April BL-7 2002 Q45 SQUEAK AND RATTLE TROUBLE DIAGNOSES REPAIR THE CAUSE If the cause is a loose component, tighten the component securely. ● If the cause is insufficient clearance between components: – separate components by repositioning or loosening and retightening the component, if possible. – insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A Nissan Squeak and Rattle Kit (J-43980)is available through your authorized Nissan Parts Department. CAUTION: Do not use excessive force as many components are constructed of plastic and may be damaged. Always check with the Parts Department for the latest parts information. The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980).Each item can be ordered separately as needed. URETHANE PADS [1.5mm(0.059 in) thick] Insulates connectors, harness, etc. 76268-9E005: 100×135mm(3.94×5.31 in)/76884-71L01: 60×85mm(2.36×3.35 in)/76884-71L02: 15×25mm(0.59×0.98 in) INSULATOR (Foam blocks) Insulates components from contact.Can be used to fill space behind a panel. 73982-9E000: 45mm(1.77 in) thick, 50×50mm(1.97×1.97 in)/73982-50Y00: 10mm(0.39 in) think, 50×50mm(1.97×1.97 in) INSULATOR (Light foam block) 80845-71L00: 30mm(1.18 in) thick, 30×50mm(1.18×1.97 in) FELT CLOTHTAPE Used to insulate where movement does not occur.Ideal for instrument panel applications. 68370-4B000: 15×25mm(0.59×0.98 in) pad/68239-13E00: 5mm(0.20 in) wide tape roll The following materials, not found in the kit, can also be used to repair squeaks and rattles. UHMW(TEFLON) TAPE Insulates where slight movement is present. Ideal for instrument panel applications. SILICONE GREASE Used in of UHMW tape that will be visible or not fit. Note: Will only last a few months. SILICONE SPRAY Use when grease cannot be applied. DUCT TAPE Use to eliminate movement. ● CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet. Generic Squeak and Rattle Troubleshooting EIS000Z2 Refer to Table of Contents for specific component removal and installation information. INSTRUMENT PANEL Most incidents are caused by contact and movement between: 1. The cluster lid A and instrument panel 2. Acrylic lens and combination meter housing 3. Instrument panel to front pillar garnish 4. Instrument panel to windshield 5. Instrument panel mounting pins 6. Wiring harnesses behind the combination meter 7. A/C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt cloth tape or silicon spray (in hard to reach areas).Urethane pads can be used to insulate wiring harness. Revision: 2004 April BL-8 2002 Q45 SQUEAK AND RATTLE TROUBLE DIAGNOSES CAUTION: Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will not be able to recheck the repair. A CENTER CONSOLE B Components to pay attention to include: 1. Shifter assembly cover to finisher 2. A/C control unit and cluster lid C 3. Wiring harnesses behind audio and A/C control unit The instrument panel repair and isolation procedures also apply to the center console. C DOORS D Pay attention to the: 1. Finisher and inner panel making a slapping noise 2. Inside handle escutcheon to door finisher 3. Wiring harnesses tapping 4. Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from the Nissan Squeak and Rattle Kit (J-43980) to repair the noise. TRUNK E F G Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner. In addition look for: H 1. Trunk lid dumpers out of adjustment 2. Trunk lid striker out of adjustment 3. The trunk lid torsion bars knocking together BL 4. A loose license plate or bracket Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) causJ ing the noise. SUNROOF/HEADLINER Noises in the sunroof/headliner area can often be traced to one of the following: 1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise 2. Sunvisor shaft shaking in the holder 3. Front or rear windshield touching headliner and squeaking Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents. Repairs usually consist of insulating with felt cloth tape. L M SEATS When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when the noise is present. These conditions should be duplicated when verifying and isolating the cause of the noise. Cause of seat noise include: 1. Headrest rods and holder 2. A squeak between the seat pad cushion and frame 3. The rear seat back lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area. Revision: 2004 April K BL-9 2002 Q45 SQUEAK AND RATTLE TROUBLE DIAGNOSES UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall. The noise is then transmitted into the passenger compartment. Causes of transmitted underhood noise include: 1. Any component mounted to the engine wall 2. Components that pass through the engine wall 3. Engine wall mounts and connectors 4. Loose radiator mounting pins 5. Hood bumpers out of adjustment 6. Hood striker out of adjustment These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or insulating the component causing the noise. Revision: 2004 April BL-10 2002 Q45 SQUEAK AND RATTLE TROUBLE DIAGNOSES Diagnostic Worksheet EIS000Z3 A B C D E F G H BL J K L M SBT860 Revision: 2004 April BL-11 2002 Q45 SQUEAK AND RATTLE TROUBLE DIAGNOSES SBT844 Revision: 2004 April BL-12 2002 Q45 HOOD HOOD Fitting Adjustment PFP:F5100 A EIS000GD B C D E F G H BL J K L M SIIA0323E FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUSTMENT 1. 2. Remove the hood lock and adjust the height by rotating the bumper rubber until the hood becomes 1 to 1.5 mm (0.04 to 0.059 in) higher than the fender. Temporarily tighten the food lock, and position it by engaging it with the food striker. Check the lock and striker for looseness, and tighten the lock mounting bolt to the specified torque. SURFACE HEIGHT ADJUSTMENT 1. 2. Remove the hood lock, and adjust the surface height difference of the hood and fender according to the fitting standard dimension, by rotating RH and LH bumper rubbers. Install the hood lock temporarily, and align the food striker and lock so that the centers of striker and lock become vertical viewed from the front, by moving the hood lock laterally. Revision: 2004 April BL-13 2002 Q45 HOOD 3. 4. 5. Check that the secondary latch is properly engaged with the secondary striker with hood's own weight by dropping it from approx. 200 mm (7.87 in) height or by pressing it lightly approx. 3 kg (29 N). CAUTION: Do not drop the hood from 300 mm (11.81 in) height or higher. Move the hood lock up and down so that the striker and lock are engaged firmly with the hood closed. Tighten the lock mounting bolts to the specified torque. PIIA0181E Removal and Installation of Hood Assembly. EIS000GE SIIA0324E 1. 2. Remove stud balls on the hood stays at the body side. Remove the hinge mounting nuts on the hood to remove the hood assembly. Revision: 2004 April BL-14 2002 Q45 HOOD Install in the reverse order of removal. Removal and Installation of Hood Lock Control. A EIS000GF B C D E F G H BL J SIIA0325E K REMOVAL 1. 2. 3. Disconnect the hood lock cable from the hood lock, and clip it from the radiator core upper support and hood ledge. Remove the mounting screws, and remove the hood opener. Remove the grommet on the dash board, and pull the hood lock cable toward the passenger compartment. CAUTION: While pulling, be careful not to damage (peeling) the outside of the hood lock cable. L M SIIA0326E Revision: 2004 April BL-15 2002 Q45 HOOD INSTALLATION 1. 2. 3. Pull the hood lock cable through the panel hole to the engine compartment. CAUTION: Be careful not to bend the cable too much, keeping the radius 100mm (3.94 in) or more. Check that the cable is not offset from the positioning grommet, and push the grommet into the panel hole securely. Apply the sealant to the grommet (at * mark) properly. PIIA0173E 4. 5. Install the cable securely to the lock. After installing, check the hood lock adjustment and hood opener operation. PIIA0174E Hood Lock Control Inspection. EIS000GG CAUTION: If the hood lock cable is bent or deformed, replace it. 1. Check that the secondary latch is properly engaged with the secondary striker with hood's own weight by dropping it from approx. 200 mm (7.87 in) height. 2. While operating the hood opener, carefully check that the front end of the hood is raised by approx. 20 mm (0.79 in). Also check that the hood opener returns to the original position. PIIA0175E 3. Check the hood lock lubrication condition. If necessary, apply "body grease" to the points shown in the figure. PIIA0176E Revision: 2004 April BL-16 2002 Q45 POWER DOOR LOCK SYSTEM POWER DOOR LOCK SYSTEM Component Parts and Harness Connector Location PFP:24814 A EIS000QL B C D E F G H BL J K L M CIIM0003E Revision: 2004 April BL-17 2002 Q45 POWER DOOR LOCK SYSTEM System Description EIS0010I POWER SUPPLY AND GROUND Power is supplied at all times ● through 10A fuse [No. 8, located in the fuse block (J/B) No.1] ● to key switch terminal 3. Power is supplied to BCM terminal 69 through key switch terminal 4 when key switch is inserted in the electronic key cylinder. BCM is connected to LCU01 as DATA LINE A-3. When door switch is in OPEN position, ground is supplied ● to BCM terminal 33, 37, 142 or 143 ● through door switch terminal 1 When door is unlocked, ground is supplied ● to door LCU terminal 6 or each door control unit 13 ● from terminal 2 of each door unlock sensor. When the door is locked with the emergency key, ground is supplied ● to LCU01 terminal 10 ● through terminal 3 of the key cylinder switch LH ● through body grounds M24 and M114. When the door is unlocked with the emergency key, ground is supplied ● to LCU01 terminal 9 ● through terminal 1 of the key cylinder switch LH ● through body grounds M24 and M114. OPERATION ● ● ● The lock & unlock switch (SW) on driver’s door trim can lock and unlock all doors. With the lock knob on front LH door set to “LOCK”, all doors are locked. (Signals from front door unlock sensor) With the door key inserted in the key cylinder on front LH door, turning it to “LOCK”, will lock all doors; turning it to “UNLOCK” once unlocks the corresponding door; turning it to “UNLOCK” again within 3 seconds after the first unlock operation unlocks all of the other doors. (Signals from front door key cylinder switch) Key Reminder Door System However, if the electronic key is in the electronic key cylinder and one or more of the doors are open, setting the lock & unlock switch, lock knob, or the door key to “LOCK” locks the doors once but then immediately unlocks them. (Combination signals from key switch, door switch and door unlock sensor) Revision: 2004 April BL-18 2002 Q45 POWER DOOR LOCK SYSTEM Schematic EIS0010J A B C D E F G H BL J K L M TIWM0005E Revision: 2004 April BL-19 2002 Q45 POWER DOOR LOCK SYSTEM Wiring Diagram – D/LOCK – EIS000QN TIWM0006E Revision: 2004 April BL-20 2002 Q45 POWER DOOR LOCK SYSTEM A B C D E F G H BL J K L M TIWM0007E Revision: 2004 April BL-21 2002 Q45 POWER DOOR LOCK SYSTEM TIWM0009E Revision: 2004 April BL-22 2002 Q45 POWER DOOR LOCK SYSTEM A B C D E F G H BL J K L M TIWM0010E Revision: 2004 April BL-23 2002 Q45 POWER DOOR LOCK SYSTEM TIWM0011E Revision: 2004 April BL-24 2002 Q45 POWER DOOR LOCK SYSTEM A B C D E F G H BL J K L M TIWM0012E Revision: 2004 April BL-25 2002 Q45 POWER DOOR LOCK SYSTEM TIWM0013E Terminals and Reference Value for BCM TERMINAL WIRE COLOR 17 BR/Y 18 P 30 ITEM EIS000QO CONDITION VOLTAGE Data link RX — — Data link TX — — PU IIU TX — — 31 LG IIU RX — — 33 W Rear LH door switch Door open (ON) →close (OFF) 0V → Battery voltage 37 W/G Passenger door switch Door open (ON) →close (OFF) 0V → Battery voltage 56 B 67 G/W Ground — 0V Data line A-3 — — Revision: 2004 April BL-26 2002 Q45 POWER DOOR LOCK SYSTEM TERMINAL WIRE COLOR 68 W/B 69 PU/W 105 Y/L 113 B 142 W/R Driver door switch Door open (ON) →close (OFF) 0V → Battery voltage 143 W/L Rear RH door switch Door open (ON) →close (OFF) 0V → Battery voltage ITEM CONDITION VOLTAGE — Battery voltage IGN power supply Electronic key switch (insert) Key Inserted (ON) → key removed from IGN key cylinder (OFF) Battery voltage→0V BAT power supply — Battery voltage Ground — 0V WIRE COLOR 5 G/OR ITEM CONDITION Local communication line VOLTAGE E F SIIA0591J G/Y Door unlock sensor 8 G/W Data line A-3 9 PU/W Door key cylinder unlock switch OFF (Neutral) → ON (Unlocked) 5V → 0V 10 GY Door key cylinder lock switch OFF (Neutral) → ON (Locked) 5V → 0V 12 BR Driver door lock actuator (Unlock) Door lock & unlock switch (Free → Unlocked) 14 Y/G Power source (PTC) — Battery voltage 15 B Ground — 0V 17 LG Driver door lock actuator (Lock) Door lock & unlock switch (Free → Locked) G 5V → 0V 6 — C EIS000QP — OFF (Locked) → ON (unlocked) B D Terminals and Reference Value for Driver Door Control Unit (LCU01) TERMINAL A — H BL 0V → Battery voltage J 0V → Battery voltage K Terminals and Reference Value for Passenger and Rear LH, RH Door Control Units EIS000SC L TERMINAL WIRE COLOR *2 SB Door lock actuator (Lock) Door lock & unlock switch (Free → Locked) 0V → Battery voltage *3 BR Door lock actuator (Unlock) Door lock & unlock switch (Free → Unlocked) 0V → Battery voltage 6 W/R (Y/R) 7 B 11 G/OR 13 G/Y ITEM CONDITION VOLTAGE Power source (PTC) — Battery voltage Ground — 0V Local communication line — SIIA0591J Door unlock sensor OFF (Locked) → ON (unlocked) 5V → 0V *Only for passenger door control unit. ( ): Wire color for rear RH/LH door control unit. Revision: 2004 April BL-27 2002 Q45 M POWER DOOR LOCK SYSTEM Work Flow EIS00134 1. 2. 3. 4. Check the trouble symptom and customer's requests. Understand the outline of system. Refer to BL-18, "System Description" . Perform the preliminary check. Refer to BL-28, "Preliminary Check" . Perform the communication inspection. If CONSULT-II is used, refer to BL-31, "IVMS COMMUNICATION INSPECTION" section. If CONSULT-II is not used, refer to BL-35, "COMMUNICATION DIAGNOSIS" . Is the communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5. 5. Repair or replace depending on the diagnosis result. 6. Perform the communication diagnosis again. If CONSULT-II is used, refer to BL-31, "IVMS COMMUNICATION INSPECTION" . If CONSULT-II is not used, refer to BL-35, "COMMUNICATION DIAGNOSIS" . Is communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5. 7. Perform the self-diagnosis. If CONSULT-II is used, If CONSULT-II is not used, Is self-diagnosis result OK? If OK, GO TO step 11. If NG, GO TO step 8. 8. Repair or replace depending on the diagnosis result. 9. Perform the self-diagnosis again. If CONSULT-II is used refer to BL-33, "SELF-DIAGNOSIS RESULTS" , If CONSULT-II is not used, refer to BL-39, "POWER DOOR LOCK SYSTEM SELF SELF-DIAGNOSIS" . Is self-diagnosis result OK? If OK, GO TO step 11. If NG, GO TO step 8. 10. Referring to Trouble diagnosis chart, repair or replace the cause of the incident. Refer to BL-40, "Symptom Chart" 11. Does power door lock system operate normally? If it operates normally, GO TO step 12. If NG, GO TO step 10. 12. Inspection END. Preliminary Check EIS00135 POWER SUPPLY AND GROUND CIRCUIT INSPECTION 1. FUSE INSPECTION ● Check if any of the following fuses in BCM are blown. Unit BCM Power source Fuse No. Battery power supply 3 IGN power supply 1 Refer to BL-20, "Wiring Diagram – D/LOCK –" . Is inspection result OK? YES >> GO TO 2. NO >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse, refer to PG-2, "POWER SUPPLY ROUTING" . Revision: 2004 April BL-28 2002 Q45 POWER DOOR LOCK SYSTEM 2. POWER SUPPLY CIRCUIT INSPECTION A Remove the connectors for BCM and driver door LCU or passenger, rear LH, RH door control units, measure the voltage between terminal No. (refer to the "Chart" below) of connector and body ground. Connector BCM (M4) B Terminals (wire color) Unit (+) Power source condition Voltage Battery power supply Ignition switch OFF Battery voltage (–) 105 (Y/L) C 68 (W/B) IGN power supply Ignition switch ON Battery voltage Driver door LCU (D8) 14 (Y/G) Battery power supply Ignition switch OFF Battery voltage D Passenger door control unit (D39) 6 (W/R) Rear LH door control unit (D59) 6 (Y/B) Battery power supply Ignition switch OFF Battery voltage E Rear RH door control unit (D79) 6 (Y/B) Body ground F OK or NG? OK >> GO TO 3. NG >> Check harness for opened short. G 3. GROUND CIRCUIT INSPECTION Check the continuity between the following terminals connector for BCM, driver door LCU, passenger or rear RH, LH door control units and body ground. Terminal (wire color) Unit Connector BCM (M4) Driver door LCU (D8) Ignition switch Continuity 56 (B) and 113 (B) Ground Ignition switch OFF Continuity should exist 15 (B) Ground Ignition switch OFF Continuity should exist Ground Ignition switch OFF Continuity should exist Passenger door control unit (D39) Rear LH door control unit (D59) BL Signal (+) (–) Body ground 7 (B) L OK or NG? OK >> Power supply and ground circuit is. NG >> Repair or replace harness. M CONSULT–II Function EIS00136 CONSULT-II executes the following functions by combining data reception and command transmission via the communication line from BCM. IVMS communication inspection, work support (only function setting of seats and steering wheel), self-diagnosis, data monitor, and active test display. DIAGNOSTIC ITEMS DESCRIPTION IVMS diagnosis position Diagnosis mode Description IVMS– COMM DIAGNOSIS Diagnosis of continuity in the communication line(s), and of the function of the IVMS-communication interface between the body control module and the local control units, accoplished by transmitting a signal from the body control module to the local control units. WAKE–UP DIAGNOSIS Diagnosis of the“ wake-up” function of local control units by having a technician input the switch data into the local control unit that is in the temporary “sleep” condition. IVMS– COMM CHECK Revision: 2004 April J K Rear RH door control unit (D79) ● H BL-29 2002 Q45 POWER DOOR LOCK SYSTEM IVMS diagnosis position Each system inspection . Diagnosis mode Description Work support Changes the setting for each function. Self-diagnosis results Carries out self-diagnosis. Data monitor Displays data relative to the body control module (BCM) input signals and various control related data for each system. Active test Turns on/off actuators, relay and according to the commands transmitted by the CONSULT-II unit. BCM PART NUMBER Displays BCM part No. CONSULT-II BASIC OPERATION PROCEDURE 1. With the ignition switch OFF, connect CONSULT–II to the data link connector, and turn the ignition switch ON. SHIA0179E 2. Touch "START". PIIA0182E 3. Touch "IVMS". PIIA0183E 4. 5. Check the model specification, touch either "WITH SUNROOF" or "WITHOUT SUNROOF". Touch "OK". If the selection is wrong, touch "CANCEL". PIIA0184E Revision: 2004 April BL-30 2002 Q45 POWER DOOR LOCK SYSTEM 6. Select the desired part to be diagnosed on the "SELECT TEST ITEM" screen. A IVMS COMMUNICATION INSPECTION ● IVMS contains the IVMS communication diagnosis and wake–up diagnosis. B IVMS Communication Diagnosis. ● ● IVMS communication diagnosis consists of the communication diagnosis, sleep diagnosis, and inactive communication diagnosis between BCM and each local unit (LCU), and display the results on the CONSULT–ll screen. NOTE: Sleep is a power saving function when a vehicle is stationary (all BCM related electrical equipment: OFF, and the timer: OFF). The function also stores the communication malfunction records and inactive communication records, and displays the data on the CONSULT–II screen (Error record diagnosis) Malfunction description Description ● COMM DATA Inactive communication NO RESPONSE Sleep malfunction SLEEP Communication error * PAST COMM DATA Inactive communication* PAST NO RESPONSE D E CONSULT–II display item Communication error C Communicating with each LCU is judged sound when the communication is normally completed and the transmitted data and received data are identically the same. In other cases, it is judged malfunctioning. If the communication is inactive, no diagnosis result is displayed. F ● Communicating with each LCU is judged sound when at least one time communication is normally completed within three trials. In other cases, it is judged malfunctioning. G ● Check that each LCU enters sleep mode. H ● The records when communication signal malfunctions were continuously detected while the communication was normal are displayed. Or the records when a malfunction is detected during the past sleep mode are displayed. ● The records when inactive communications were continuously detected while the communication was normal are displayed. *: malfunctioning item record BL J Operation Procedure 1. 2. 3. 4. 5. 6. 7. 8. Touch "IVMS-COMM CHECK" on "SELECT TEST ITEM". Touch "IVMS-COMM DIAGNOSIS" on "SELECT DIAG ITEM" screen. Touch "START" on "IVMS-COMM DIAGNOSIS" screen to start the diagnosis. After the diagnosis is completed, the malfunctioning system is displayed. When the malfunctioning items are displayed, touch "PRINT" to record. Touch "ERASE". Perform the communication inspection again to check that any malfunctioning item is displayed. Check the displayed items. Wake-Up Diagnosis The wake-up diagnosis is carried out when BCM detects the wake-up signal from each local unit (LCU). When the switch shown on the screen is operated as instructed, each local control unit (LCU) outputs the wake-up signal. If BCM cannot detect a wake-up signal, it is judged malfunctioning. The malfunctioning local control unit (LCU) is displayed on the screen. NOTE: If any unspecified switch is operated, "Switch data not match" is displayed as a malfunctioning system. ● Operation Procedure 1. 2. 3. 4. 5. 6. Touch "IVMS-COMM CHECK" on "SELECT TEST ITEM" screen. Touch "WAKE-UP DIAGNOSIS" on "SELECT DIAG ITEM" screen. Touch "START" on "WAKE-UP DIAGNOSIS" screen to start the diagnosis. Touch "NEXT" to select the local control unit (LCU) to be diagnosed. Check that any malfunction is displayed. If necessary, touch "PRINT" to record. Perform the inspection to the malfunctioning item. Revision: 2004 April BL-31 2002 Q45 K L M POWER DOOR LOCK SYSTEM Malfunction Code Table Malfunctioning item Display unit One LCU is displayed. COMM DATA Multiple LCUs are displayed One LCU is displayed. NO RESPONSE Multiple LCUs are displayed CONSULT–II IVMS communication diagnosis content Self-diagnosis trouble code No. Malfunctioning system and reference POWER WINDOW C/U–DR "COMM DATA" 24 DOOR MIRROR C/U–RH "COMM DATA" 27 DOOR MIRROR C/U–LH "COMM DATA" 37 POWER SEAT C/U–DR "COMM DATA" 47 BCM "COMM FAIL1" ,"COMM FAIL2" Displays in order of 24 →27→37→47 →and cycles from 24. POWER WINDOW C/U–DR "NO RESPONSE" 25 DOOR MIRROR C/U–RH "NO RESPONSE" 28 DOOR MIRROR C/U–LH "NO RESPONSE" 38 POWER SEAT C/U–DR "NO RESPONSE" 48 BCM/HARNESS Displays in order of 25→28→38→4 8 and cycles from 25. Communication system C: Refer to BL-33, "COMMUNICATION SYSTEM C" . No self-diagnosis function Replace the displayed LCU. No self-diagnosis function Communication system A: Refer to BL-33, "COMMUNICATION SYSTEM A" . Replace the displayed LCU. Communication system A: Refer to BL-33, "COMMUNICATION SYSTEM A" . Communication system B: Refer to BL-33, "COMMUNICATION SYSTEM B" . POWER WINDOW C/U–DR "SLEEP" One LCU is displayed. SLEEP malfunction DOOR MIRROR C/U–RH "SLEEP" DOOR MIRROR C/U–LH "SLEEP" POWER SEAT C/U–DR "SLEEP" Multiple LCUs are displayed All the above control units are displayed. NOTE: ● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the above results. This is caused by the data record, so erase the records. (The display only shows the incident records, they are not malfunctions caused during the diagnosis. One possible cause is that an irreproducible incident symptom occurred.) ● Follow the steps below to erase the memory Perform either disconnect BCM battery power supply or erase memory with CONSULT-II. ● With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM stores "NO RESPONSE" record. Revision: 2004 April BL-32 2002 Q45 POWER DOOR LOCK SYSTEM COMMUNICATION SYSTEM A A 1. BCM INSPECTION Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-31, "IVMS COMMUNICATION INSPECTION" . OK or NG? OK >> Replace the BCM. NG >> GO TO 2. B C 2. LCU INSPECTION 1. 2. Replace with the previously installed BCM. Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer to BL-31, "IVMS COMMUNICATION INSPECTION" . OK or NG? OK >> Replace the LCU. NG >> Repair or replace harness. D E F COMMUNICATION SYSTEM B 1. CONNECTOR INSPECTION G Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and other malfunctions. OK or NG? OK >> GO TO 2. NG >> Repair the terminals and connectors. H BL 2. LCU INSPECTION Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer toBL-31, "IVMS COMMUNICATION INSPECTION" . OK or NG? OK >> Replace the LCU. NG >> Repair the communication harness between the indicated LCU and BCM. J K COMMUNICATION SYSTEM C 1. CONNECTOR INSPECTION L Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend, and other malfunctions. OK or NG? OK >> GO TO 2. NG >> Repair the terminals and connectors. 2. BCM INSPECTION Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-31, "IVMS COMMUNICATION INSPECTION" . OK or NG? OK >> Replace the BCM. NG >> Repair the communication harness between the LCU and BCM control. SELF-DIAGNOSIS RESULTS Operation Procedure 1. 2. 3. Touch "DOOR LOCK" on the "SELECT TEST ITEM" screen. Touch "SELF-DIAG RESULTS" on the "SELECT DIAG MODE" screen. Touch "START" on the "SELF DIAG RESULTS" screen. Revision: 2004 April BL-33 2002 Q45 M POWER DOOR LOCK SYSTEM 4. 5. 6. 7. 8. 9. Door lock actuator automatically locks/unlocks all the doors before the door lock actuator self-diagnosis start. After the diagnosis is completed, the malfunctioning system name is displayed. When the malfunctioning items are displayed, touch "PRINT" to keep the records. Touch "ERASE". Perform the self-diagnosis again to check that any malfunctioning item is displayed. Perform out the inspection to the displayed items. If "No failure" is displayed, the malfunctioning item recorded at first shall be checked. Self-Diagnostic Result List Malfunctioning system. Malfunction detecting condition DOOR LOCK MOTOR-DR The circuit for the driver side door lock actuator/unlock sensor is malfunctioning. DOOR LOCK MOTOR-AS The circuit for the passenger side door lock actuator/unlock sensor is malfunctioning. DOOR LOCK MOTOR-RR/RH The circuit for the rear RH side door lock actuator/unlock sensor is malfunctioning. DOOR LOCK MOTOR-RR/LH The circuit for the rear LH side door lock actuator/unlock sensor is malfunctioning. NO DTC IS DETECTED/FURTHER TESTING MAY BE REQUIRED No malfunction in the above items. DATA MONITOR Operation Procedure 1. 2. 3. Touch "DOOR LOCK" on "SELECT TEST ITEM" screen. Touch "DATA MONITOR" on "SELECT DIAG MODE" screen. Touch "MAINSIGNALS" or "SELECTION FROM MENU" on "DATA MONITOR" screen. MAIN SIGNALS Monitors the main items. SELECTION FROM MENU Selects and monitors the items. 4. 5. 6. Touch "START". If "SELECTION FROM MENU" is selected, touch the desired monitor item. If "MAIN SIGNALS" is selected, the main item required to control is monitored. During monitoring, touching "COPY" can start recording the monitor item status. Data Monitor Item Monitored item Description IGN KEY SW Indicates [ON/OFF] condition of electronic key switch. IGN ON SW Indicates [ON/OFF] condition of ignition switch. DOOR LK SW-LK Indicates [ON/OFF] condition of lock signal from lock/unlock switch front LH. DOOR LK SW-UN Indicates [ON/OFF] condition of unlock signal from lock/unlock switch front LH. LOCK SIG-DE Indicates [ON/OFF] condition of driver door unlock signal from door lock sensor. LOCK SIG-AS Indicates [ON/OFF] condition of passenger door unlock signal from door lock sensor. LOCK SIG-RR/LH Indicates [ON/OFF] condition of rear LH door unlock signal from door lock sensor. LOCK SIG-RR/RH Indicates [ON/OFF] condition of rear RH door unlock signal from door lock sensor. DOOR SW-DR Indicates [ON/OFF] condition of front door switch LH. DOOR SW-AS Indicates [ON/OFF] condition of front door switch RH. KEY CYL UN-DR Indicates [ON/OFF] condition of unlock signal from driver door key cylinder. KEY CYL LK-DR Indicates [ON/OFF] condition of lock signal from driver door key cylinder. MAIN/S UNLK AS Indicates [ON/OFF] condition of unlock signal from lock/unlock switch front RH MAIN/S LOCK AS Indicates [ON/OFF] condition of lock signal from lock/unlock switch front RH ACTIVE TEST Operation Procedure 1. Touch "DOOR LOCK" on "SELECT TEST ITEM" screen. Revision: 2004 April BL-34 2002 Q45 POWER DOOR LOCK SYSTEM 2. 3. 4. Touch "ACTIVE TEST" on "SELECT DIAG MODE" screen. Touch the item to be tested, and check the operation. During the operation check, touching "OFF" deactivates the operation. A Active Test Item B Test item. DR LOCK MTR-ALL Malfunction detecting condition This test is able to check all door lock actuators lock operation. These actuators lock when “ON” on CONSULT-II screen is touched. C On Board Diagnosis EIS00137 ON BOARD DIAGNOSTIC RESULTS INDICATOR LAMP ● Front map lamps and step lamps (all seats) act as the indicators for the on board diagnosis. D DIAGNOSIS ITEM Diagnosis item E Content IVMS communication diagnosis Diagnosis any abnormality or inability of communication between BCM and LCU (DATA LINE A-3). Switch monitor Monitoring conditions of switches connected to BCM, LCU and Door control unit. Power door lock system self-diagnosis Diagnose malfunctions in the each door lock actuator system. G COMMUNICATION DIAGNOSIS ● F Check the communication between BCM and local control unit (LCU). How To Perform Communication Diagnosis H BL J K L M SIIA0409E Description In this mode, a malfunction code is indicated by the number of flashes from the front map lamps and step lamps as shown below: SIIA0410E Revision: 2004 April BL-35 2002 Q45 POWER DOOR LOCK SYSTEM After indicator lamp turns on for 2 seconds then off for 2 seconds, it flashes [cycling ON (0.5 sec.)/OFF (0.5 sec.)] to indicate a malfunction code of the first digit. Then, 1 second after indicator lamp turns off, it again flashes [cycling ON (0.5 sec.)/OFF (0.5 sec.)] to indicate a malfunction code of the second digit. For example, the indicator lamp goes on and off for 0.5 seconds twice and after 1.0 seconds, it goes on and off for 0.5 seconds four times. This indicates malfunction code. Malfunction Code Table Malfunctioning item Display unit One LCU is displayed. COMM DATA Multiple LCUs are displayed One LCU is displayed. NO RESPONSE Multiple LCUs are displayed CONSULT–II IVMS communication diagnosis content Self-diagnosis trouble code No. Malfunctioning system and reference POWER WINDOW C/U–DR "COMM DATA" 24 DOOR MIRROR C/U–RH "COMM DATA" 27 DOOR MIRROR C/U–LH "COMM DATA" 37 POWER SEAT C/U–DR "COMM DATA" 47 BCM "COMM FAIL1" ,"COMM FAIL2" Displays in order of 24 →27→37→47 →and cycles from 24. POWER WINDOW C/U–DR "NO RESPONSE" 25 DOOR MIRROR C/U–RH "NO RESPONSE" 28 DOOR MIRROR C/U–LH "NO RESPONSE" 38 POWER SEAT C/U–DR "NO RESPONSE" 48 BCM/HARNESS Displays in order of 25→28→38→4 8 and cycles from 25. Communication system C: Refer to BL-37, "COMMUNICATION SYSTEM C" . No self-diagnosis function Replace the displayed LCU. No self-diagnosis function Communication system A: Refer to BL-37, "COMMUNICATION SYSTEM A" . Replace the displayed LCU. Communication system A: Refer to BL-37, "COMMUNICATION SYSTEM A" . Communication system B: Refer to BL-37, "COMMUNICATION SYSTEM B" . POWER WINDOW C/U–DR "SLEEP" SLEEP malfunction One LCU is displayed. DOOR MIRROR C/U–RH "SLEEP" DOOR MIRROR C/U–LH "SLEEP" POWER SEAT C/U–DR "SLEEP" Multiple LCUs are displayed All the above control units are displayed. NOTE: ● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the above results. This is caused by the data record, so erase the records. (The display only shows the fault records, they are not malfunctions caused during the diagnosis. One possible cause is that an irreproducible fault symptom occurred.) ● Follow the steps below to erase the memory Carry out either disconnect BCM battery power supply or erase memory with CONSULT-II. ● With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM stores "NO RESPONSE" record. Cancel Of Communication Diagnosis If the following conditions are satisfied, the communication diagnosis is cancelled. Revision: 2004 April BL-36 2002 Q45 POWER DOOR LOCK SYSTEM ● ● ● Turn ignition switch OFF. Drive the vehicle more than 7 km/h (4 MPH). Ten minutes have passed since the diagnosis result indication start without any diagnosis cancel operation. A B COMMUNICATION SYSTEM A 1. BCM INSPECTION Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-35, "COMMUNICATION DIAGNOSIS" . OK or NG? OK >> Replace BCM. NG >> GO TO 2. C D 2. LCU INSPECTION E 1. 2. F Replace with the BCM. Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer toBL-35, "COMMUNICATION DIAGNOSIS" . OK or NG? OK >> Replace LCU. NG >> Repair or replace harness. COMMUNICATION SYSTEM B G H 1. CONNECTOR INSPECTION Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and BL other malfunctions. OK or NG? OK >> GO TO 2. J NG >> Repair the terminals and connectors. 2. LCU INSPECTION Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer to BL-41, "Communication Line Check" . OK or NG? OK >> Replace LCU. NG >> Repair communication harness between the indicated LCU and BCM. COMMUNICATION SYSTEM C L M 1. CONNECTOR INSPECTION Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend, misalignment, and other malfunctions. OK or NG? OK >> GO TO 2. NG >> Repair terminals and connectors. 2. BCM INSPECTION Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-35, "COMMUNICATION DIAGNOSIS" . OK or NG? OK >> Replace BCM. NG >> Repair the communication harness between LCU and BCM control. Revision: 2004 April K BL-37 2002 Q45 POWER DOOR LOCK SYSTEM SWITCH MONITOR How To Perform Switch Monitor SIIA0411E Description In this mode, when BCM detects the input signal from a switch in IVMS as shown below, the detection is indicated by the front map lamp and front step lamps with buzzer. PIIA0177E Switch Monitor Item ● The status of the switch (except the ignition switch, interior lamp switch, and map lamp switch) as input to each control unit can be monitored. Control unit name. Item All door switch BCM Driver door control unit (LCU01) Passenger door control unit Electronic key (lock / unlock switch and trunk switch) Door lock and unlock switch (LOCK / UNLOCK) Driver door unlock sensor Passenger door unlock sensor Rear LH door control unit Rear LH door unlock sensor Rear RH door control unit Rear RH door unlock sensor Cancel Of Switch Monitor. ● ● Turn ignition switch OFF. Drive the vehicle at more than 7 km/h (4MPH). Revision: 2004 April BL-38 2002 Q45 POWER DOOR LOCK SYSTEM POWER DOOR LOCK SYSTEM SELF SELF-DIAGNOSIS How To Perform Self-Diagnosis A B C D E F SIIA0535E G Description In this mode, a malfunction code is indicated by the number of flashes from the front map lamps and step lamps as shown below: H BL J K PIIA0178E After indicator lamp turns ON for 2 seconds and then turns OFF, it flashes to indicate a malfunction code. For example, the indicator lamp goes on and off for 0.5 seconds three times. This indicates malfunction code. L Malfunction Code Table Code No. Detected items 1 Driver door lock actuator / unlock sensor 2 Passenger door lock actuator / unlock sensor 3 Rear RH door lock actuator / unlock sensor 4 Rear LH door lock actuator / unlock sensor 9 No malfunction in the above items M Diagnostic procedure Refer to BL-42, "Door Unlock Sensor Check" . Cancel Of Self-Diagnosis ● Turn ignition switch OFF. Revision: 2004 April BL-39 2002 Q45 POWER DOOR LOCK SYSTEM Symptom Chart ● EIS0010K Before carrying out the inspection on the following table, carry out the preliminary check. Refer to BL-28, "Preliminary Check" . Symptom malfunctioning system and reference Door lock and unlock switch check. Refer to BL-40, "Door Lock & Unlock Switch Check" . Power door lock does not operate with door lock and unlock switch on power window main switch. Communication line check. Refer to BL-41, "Communication Line Check" . If above systems are “OK”, replace driver door control unit (LCU). Door unlock sensor check (driver side). Refer toBL-42, "Door Unlock Sensor Check" . Power door lock does not operate with driver door lock knob switch. Door lock actuator check – Driver –. Refer to BL-42, "Door Lock Actuator Check – Driver –" . Communication line check. Refer to BL-41, "Communication Line Check" . If above systems are “OK”, replace driver door control unit (LCU). Door unlock sensor check. Refer to BL-42, "Door Unlock Sensor Check" . Door lock actuator chack ( Passenger, Rear LH, RH ). Refer to BL-43, "Door Lock Actuator Check – Passenger, Rear LH,RH –" . Specific door lock actuator does not operate. Communication line check. If above systems are “OK”, replace door control unit. Door unlock sensor check. Refer to BL-42, "Door Unlock Sensor Check" . Key switch check. Refer to BL-44, "Electronic Key Switch Check." . Key reminder door system does not operate properly. If above systems are “OK”, replace BCM. Door Lock & Unlock Switch Check EIS0010L 1. CHECK DOOR LOCK AND UNLOCK SWITCH With CONSULT-II See “DOOR LK SW-LK or UN” in DATA MONITOR mode. ● When door lock and unlock switch is turned to lock : DOOK LK SW–LK ● OFF → ON When lock and unlock switch is turned to unlock : DOOK LK SW–UN OFF → ON Without CONSULT-II ● Check door lock and unlock switch operation in Switch monitor mode. (Refer to BL-38, "SWITCH MONITOR" .) OK or NG ? OK >> Replace driver door control unit (LCU). NG >> Replace key switch. Revision: 2004 April BL-40 SEL561W 2002 Q45 POWER DOOR LOCK SYSTEM Communication Line Check EIS0010M 1. CHECK COMMUNICATION CIRCUIT A 1. 2. 3. B Turn ignition switch OFF. Disconnect connectors for driver door control unit (LCU) and malfunctioning door control unit. Check continuity between driver door control unit (LCU) harness connector terminal 5 and malfunctioning door control unit harness connector terminal 11. C Terminals Driver door control unit (LCU) (+) Passenger door control unit (–) Connector Terminal Connector Terminal D8 5 (G/OR) D37 11 (G/OR) Continuity D Yes E Terminals Driver door control unit (LCU) (+) Passenger door control unit (–) Connector Terminal Connector Terminal D8 5 (G/OR) D58 (LH) D78 (RH) 11 (G/OR) Continuity PIIA0219E F Yes G OK or NG ? OK >> GO TO 2. NG >> ● Repair or replace harness. H 2. CHECK COMMUNICATION SIGNAL ● ● Connect driver door control unit (LCU) and malfunctioning door control unit connector. Check voltage between malfunctioning door control unit harness connector terminal 11 and body ground. Terminals Connector Terminal D38 11 (G/OR) J Voltage Passenger door control unit ( + ) (–) K Ground Rear LH, RH door control unit L Terminals Rear door control unit (+) Connector Terminal D58 (LH) D78 (RH) 11 (G/OR) (–) PIIA0220E M SIIA0591J Ground OK or NG ? OK >> Communication signal is OK. NG >> ● All door control unit (passenger, rear LH or RH ) connected are NG.→ Replace Driver door LCU. ● Any of door control unit (passenger, rear LH or RH door control unit ) connected are NG.→ Replace malfunctioning door control unit. Revision: 2004 April BL BL-41 2002 Q45 POWER DOOR LOCK SYSTEM Door Unlock Sensor Check EIS0010N 1. CHECK DOOR UNLOCK SENSOR INPUT SIGNAL With CONSULT−II Check door unlock sensor (“LOCK SIG”) in"DATA MONITOR" mode with CONSULT−II. ● When door is open When door is closed : LOCK SIG LOCK : LOCK SIG UNLOCK Without CONSULT−II ● Check door lock knob operation in Switch monitor mode. (Refer to BL-38, "SWITCH MONITOR" .) OK or NG? OK >> Door unlock sensor is OK. NG >> GO TO 2. PIIA0348E 2. CHECK DOOR UNLOCK SENSOR 1. 2. Disconnect door lock actuator connector. Check continuity between door lock actuator (door unlock sensor) terminal 2(G/Y) and 4(B). Actuator connector Front door Rear door Terminals Condition Continuity LH : D11 RH : D41 LH : D61 Locked No Unlocked Yes 2 (G/Y) − 4 (B) RH : D81 OK or NG? OK >> Check the following. ● Ground circuit for door unlock sensor ● Harness for open or short between door LCU or door control unit and door unlock sensor NG >> Replace door lock actuator. Door Lock Actuator Check – Driver – PIIA0349E EIS0010O 1. CHECK DOOR LOCK ACTUATOR HARNESS 1. 2. 3. Turn the ignition switch OFF. Disconnect driver door control unit (LCU) and door lock actuator connector. Check continuity between driver door control unit (LCU) harness connector D8 terminals 12(BR), 17(LG) and front door lock actuator harness connector D11 terminals 1(LG), 3(BR). 12(BR) – 3(BR) 17(LG) – 1(LG) 4. : Continuity should exist. : Continuity should exist. Check continuity between door control unit (LCU) harness connector D8 terminals 12(BR), 17(LG) and body ground. 12(BR) – ground 17(LG) – ground : Continuity should not exist. : Continuity should not exist. OK or NG? OK >> GO TO 2. NG >> Repair or replace harness. Revision: 2004 April SIIA1010E BL-42 2002 Q45 POWER DOOR LOCK SYSTEM 2. CHECK OUTPUT SIGNAL A Connect driver door LCU01 connector. Check voltage between driver door LCU01 harness connector D8 terminal 12(BR), 17(LG) and body ground. ● ● Terminals Door lock operation Voltage (V) + - Unlock 12 (BR) Ground 0V → Battery voltage Lock 17(LG) Ground 0V → Battery voltage B C D OK or NG? OK >> Replace driver door lock actuator. NG >> Replace driver door LCU01. E SIIA1011E Door Lock Actuator Check – Passenger, Rear LH,RH – EIS0010P 1. CHECK DOOR LOCK ACTUATOR HARNESS 1. 2. 3. Turn the ignition switch OFF. Disconnect passenger door control unit and door lock actuator connector. Check continuity between passenger door control unit harness connector D39 terminals 2(SB), 3(BR) and door lock actuator harness connector D41(Passenger), D81(Rear RH) or D61(Rear LH) terminals 1(SB), 3(BR). 1(SB) – 2(SB) 3(BR) – 3(BR) 4. : Continuity should exist. : Continuity should exist. H BL J : Continuity should not exist. : Continuity should not exist. K OK or NG? OK >> GO TO 2. NG >> Repair or replace harness. PIIA0238E L 2. CHECK OUTPUT SIGNAL ● G Check continuity between door control unit harness connector D39 terminals 2(SB), 3(BR) and body ground. 2(SB) – ground 3(BR) – ground ● F Connect passenger door connector. Check voltage between passenger door control unit harness connector D41 terminals 1(SB), 3(BR) and body ground. Terminals Door lock operation Voltage (V) + - Unlock 3 (BR) Ground 0V → Battery voltage Lock 2(SB) Ground 0V → Battery voltage OK or NG? OK >> Replace door lock actuator. NG >> Replace passenger door control unit. PIIA0239E Revision: 2004 April BL-43 2002 Q45 M POWER DOOR LOCK SYSTEM Electronic Key Switch Check. EIS0013Q 1. CHECK KEY SWITCH ● With CONSULT-II Check electronic key cylinder switch “IGN KEY SW” in “DATA MONITOR” mode with CONSULT-II. When key is inserted in electronic key cylinder : IGN KEY SW ON When key is removed from electronic key cylinder : IGN KEY SW 1. 2. OFF Without CONSULT-II Disconnect BCM connector. Check voltage between harness connector M4 terminls 69 (PU/W) and body ground. Condition Voltage (V) Key is inserted Battery Voltage Key is removed 0V OK or NG ? OK >> electronic key switch is OK . NG >> GO TO 2. PIIA0240E 2. CHECK KEY SWITCH CIRCUIT 1. 2. 3. Remove the key from the electronic key cylinder. Disconnect key switch connector. Check continuity between BCM harness conector M4 terminal 69(PU/W) and key switch harness connector M64 terminal 4(PU/W) for the key detection switch. : Continuity should exist. 4. Check continuity between BCM harness connector M4 terminal 69(PU/W) and body ground. : Continuity should not exist. OK or NG ? OK >> Replace key switch. NG >> Repair or replace harness. PIIA0241E Revision: 2004 April BL-44 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM REMOTE KEYLESS ENTRY SYSTEM System Description PFP:28596 A EIS0028D POWER SUPPLY AND GROUND BCM is connected to LCU01 as DATA LINE A-3. B Power is supplied at all times ● through 10A fuse [No. 8, located in the fuse block (J/B)] ● to key switch terminal 3. C When the key switch is in ON position (key is inserted in ignition key cylinder), power is supplied ● through key switch terminal 4 ● to BCM terminal 69 D When any of the four door switches is in OPEN position, ground is supplied ● to BCM terminal 33, 37, 142, 143 E ● through door switches body grounds. When a front LH door is unlocked, driver door LCU terminal 6 receives a ground signal from terminal 2 of front LH door unlock sensor. When a front RH, rear LH or RH door is unlocked, each door control unit terminal 13 receiver a ground signal F from terminal 2 of each door unlock sensor. Electronic key signal input ● through multi remote control receiver G ● to BCM terminal 27 The remote keyless entry system controls operation of the H ● power door lock ● trunk lid opener ● panic alarm BL ● hazard and horn reminder OPERATING PROCEDURE BCM can receive signals from electronic key when key switch is in OFF position (key is not in cylinder). It then sends the signals to LCU01 as DATA LINE A-3. J POWER DOOR LOCK OPERATION When BCM receives a LOCK signal from electronic key, BCM will then send a LOCK signal ● from its terminals 67 (DATA LINE A-3) ● to front LH door control unit (LCU) terminal 8. When an UNLOCK signal is sent from electronic key once, driver’s door will be unlocked. Then, if an UNLOCK signal is sent from electronic key again within 3 seconds, all other doors will be unlocked. For detailed description, refer to BL-18, "System Description" . HAZARD AND HORN REMINDER Power is supplied at all times ● through 15A fuse (No. 56, located in the fusible link and fuse box) ● to horn relay terminal 2. When BCM receives a LOCK or UNLOCK signal from electronic key, ground is supplied ● to combination flasher unit relay terminal 6 ● through BCM terminal 7 and ● to horn relay terminal 1 ● through BCM terminal 127 combination flasher unit and horn relay are now engaged, and hazard warning lamps flash and horn sounds as a reminder.) OPERATING FUNCTION OF HAZARD AND HORN REMINDER This vehicle is set in hazard indicator and horn mode when you first receive the vehicle. Revision: 2004 April BL-45 2002 Q45 K L M REMOTE KEYLESS ENTRY SYSTEM Hazard Indicator And Horn Mode When the LOCK button is pushed, the hazard indicator flashes twice and horn chirps once. When the UNLOCK button is pushed, the hazard indicator flashes once. Hazard Indicator Only Mode When the LOCK button is pushed, the hazard indicator flashes twice. When the UNLOCK button is pushed, neither the hazard indicator nor the hone operates. MODE (Push “LOCK” and “UNLOCK” buttons for more than 2 seconds to switch) Switching indicator LOCK UNLOCK Hazard indicator and horn → HAZARD INDICATOR ONLY HAZARD – 3 times HAZARD – twice No operation Hazard indicator only → HAZARD INDICATOR AND HORN HAZARD – once HORN – once HAZARD – twice HORN – once HAZARD – once TRUNK LID OPENER OPERATION Power is supplied at all times ● through 20A fuse [No. 15, located in the fuse block (J/B)] ● to trunk lid opener actuator terminal 1. When a TRUNK OPEN signal is sent from electronic key without the electronic key inserted in the ignition key cylinder, if the trunk lid opener cancel switch is in the ON position, ground is supplied ● through 10A fuse [No.3, located in the fuse block (J/B)] ● to trunk lid opener relay ● through trunk lid cancel switch terminals 1 and 2, and ● through BCM terminal 109 Then power and ground are supplied, trunk lid opener actuator opens trunk lid. PANIC ALARM OPERATION Remote keyless entry system activates horn and head lamps intermittently when an ALARM signal is sent from electronic key to remote keyless entry system without the electronic key inserted in the ignition key cylinder. For detailed description, refer to BL-100, "VEHICLE SECURITY (THEFT WARNING) SYSTEM" . Revision: 2004 April BL-46 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM Schematic EIS0028E A B C D E F G H BL J K L M TIWM0106E Revision: 2004 April BL-47 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM Wiring Diagram – KEYLES – EIS0028F TIWM0107E Revision: 2004 April BL-48 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM A B C D E F G H BL J K L M TIWM0108E Revision: 2004 April BL-49 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM TIWM0109E Revision: 2004 April BL-50 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM A B C D E F G H BL J K L M TIWM0110E Revision: 2004 April BL-51 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM TIWM0111E Revision: 2004 April BL-52 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM A B C D E F G H BL J K L M TIWM0112E Revision: 2004 April BL-53 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM TIWM0113E Revision: 2004 April BL-54 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM A B C D E F G H BL J K L M TIWM0114E Revision: 2004 April BL-55 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM TIWM0115E Revision: 2004 April BL-56 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM Terminal and Reference Value for BCM EIS0028G A TERMINAL WIRE COLOR ITEM CONDITION VOLTAGE B Door locking with electronic key (Twice) C ELN0504D 7 W/L Combination flasher unit D E Door unlocking with electronic key (Once) ELN0505D 17 BR/Y Data line RX — — 18 P Data line TX — — F G H stand-by 27 BR/W Multi-remote control receiver (Pulse) OCC3879D BL J Press any of the electronic key switches K OCC3880D L stand-by M 28 L OCC3881D Multi-remote control receiver (Power supply) Press any of the electronic key switches OCC3880D 30 PU IIUTX — 31 LG IIU RX 33 W Rear LH door switch Door open (ON) →close (OFF) 0V → Battery voltage 37 W/G Passenger door switch Door open (ON) →close (OFF) 0V → Battery voltage 44 Y — Multi-remote control receiver (Ground) Revision: 2004 April — BL-57 — — 0V 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM TERMINAL WIRE COLOR 56 B 60 67 ITEM CONDITION VOLTAGE Ground — 0V L/OR ACC power supply — Battery voltage G/W Data line A-3 — — Key Inserted (ON) → key removed from IGN key cylinder (OFF) 69 PU/W Ignition key switch (insert) 105 Y/L BAT power supply 109 LG Trunk lid opener cancel switch 113 B 127 G/W Horn relay When panic alarm is operated using electronic key (ON → OFF) Battery voltage → 0V 142 W/R Driver door switch Door open (ON) →close (OFF) 0V → Battery voltage 143 W/L Rear RH door switch Door open (ON) →close (OFF) 0V → Battery voltage — Battery voltage Trunk lid opener cancel switch ON → OFF Ground Battery voltage → 0V Battery voltage → 0V — 0V Terminal and Reference Value for Driver Door Control Unit (LCU01) TERMINAL WIRE COLOR 5 G/OR ITEM CONDITION Local communication line EIS0028H VOLTAGE — SIIA0591J OFF (Locked) → ON (unlocked) 5V → 0V 6 G/Y Door unlock sensor 8 G/W Data line A-3 12 BR Driver door lock actuator (Unlock) 14 Y/G Power source (PTC) — Battery voltage 15 B Ground — 0V 17 LG — Driver door lock actuator (Lock) Door lock & unlock switch (Free → Unlock) Door lock & unlock switch (Free → Lock) — 0V → Battery voltage 0V → Battery voltage Passenger And Rear LH, RH Door Control Unit Terminal Reference Value EIS0028I TERMINAL WIRE COLOR *2 SB Door lock actuator (Lock) Door lock & unlock switch (Free → Lock) 0V → Battery voltage *3 BR Door lock actuator (Unlock) Door lock & unlock switch (Free → Unlock) 0V → Battery voltage 6 W/R Power source (PTC) — Battery voltage 7 B Ground — 0V 11 G/OR Local communication line — ITEM CONDITION Standard (V) SIIA0591J 13 G/Y Door unlock sensor Revision: 2004 April OFF (Locked) → ON (unlocked) BL-58 5V → 0V 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM NOTE: *Only for passenger door control unit. A Work Flow 1. 2. 3. 4. 5. 6. 7. 8. 9. EIS0028J Check the symptom and customer's requests. Understand the outline of system. Refer to BL-45, "System Description" . Perform the preliminary check. Refer to BL-59, "Preliminary Check" . Perform the communication inspection. If CONSULT-II is used, refer to BL-62, "IVMS COMMUNICATION INSPECTION" . If CONSULT-II is not used, refer toBL-66, "COMMUNICATION DIAGNOSIS" . Is the communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5. Repair or replace depending on the diagnosis result. Perform the communication diagnosis again. If CONSULT-II is used, refer to BL-62, "IVMS COMMUNICATION INSPECTION" . If CONSULT-II is not used, refer to BL-66, "COMMUNICATION DIAGNOSIS" . Is communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5. Referring to Trouble diagnosis chart, repair or replace the cause of the incident.Refer to BL-71, "Trouble Diagnosis Chart by Symptom" . Does the remote keyless entry system operate normally? If it operates normally, GO TO step 9. If NG, GO TO step 7. Inspection end. Preliminary Check EIS0028K B C D E F G POWER SUPPLY AND GROUND CIRCUIT INSPECTION 1. FUSE INSPECTION ● H Check if any of the following fuses in the BCM are blown. Unit BCM Power source Fuse No. Battery power supply 3 ACC power supply 21 BL J Refer to BL-48, "Wiring Diagram – KEYLES –" . OK or NG? OK >> GO TO 2. NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse, refer to PG-2, "POWER SUPPLY ROUTING" . K 2. POWER SUPPLY CIRCUIT INSPECTION L Remove the connectors for BCM and driver door control unit (LCU) or passenger, rear LH, RH door control units, measure the voltage between the terminal No. (Refer to the "Chart" below) of the connector and body ground. M (+) Power source Condition Voltage 105 (Y/L) Battery power supply Ignition switch OFF Battery voltage 60 (L/OR) ACC power supply Ignition switch ACC Battery voltage Driver door LCU 14 (Y/G) Battery power supply Ignition switch OFF Battery voltage Passenger door control unit. 6 (W/R) Rear LH door control unit. 6 (Y/B) Battery power supply Ignition switch OFF Battery voltage Rear RH door control unit. 6 (Y/B) Unit Terminal (wire color) (–) BCM Body ground OK or NG? OK >> GO TO 3. NG >> Check harness for open or short. Revision: 2004 April BL-59 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 3. GROUND CIRCUIT INSPECTION Check the continuity between the following terminals on the vehicle-side connector for BCM, driver door LCU, passenger or rear LH, RH door control units and body ground. (+) Signal Condition Continuity 56 (B) and 113 (B) Ground Ignition switch OFF Continuity should exist 15 (B) Ground Ignition switch OFF Continuity should exist Ground Ignition switch OFF Continuity should exist Terminal (wire color) Unit IVMS control unit Driver door LCU Passenger door control unit. Rear LH door control unit. (–) Body ground 7 (B) Rear RH door control unit. OK or NG? OK >> Power supply and ground circuit is "OK". NG >> Repair or replace harness. SYSTEM INSPECTION ● ● When the Remote Keyless Entry System is malfunctioning, determine which part has caused the incident, before carrying out the trouble diagnosis. Using the following diagnosis flowchart, determine whether the electronic key or the vehicle component (multi remote control receiver or BCM) has a malfunction and confirm the part to be checked. Inspection with CONSULT-II SIIA0563E A : Replace BCM B : electronic key not registered C :Multi remote control receiver inspection. Refer to BL-78, "Multi-Remote Control Receiver Check" D :electronic key inspection Refer to BL-80, "Electronic Key Battery Replacement" CONSULT–II Function ● EIS0028L CONSULT-II executes the following functions by combining data received and command transmitted via the communication line from BCM. IVMS communication inspection, work support (only function setting of seats and steering wheel), self-diagnosis, data monitor, and active test display. Revision: 2004 April BL-60 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM DIAGNOSTIC ITEMS DESCRIPTION A IVMS diagnosis position Diagnosis mode IVMS– COMM DIAGNOSIS Diagnosis of continuity in the communication line(s), and of the function of the IVMS-communication interface between the body control module and the local control units, accoplished by transmitting a signal from the body control module to the local control units. Diagnosis of the“ wake-up” function of local control units by having a technician input the switch data into the local control unit that is in the temporary “sleep” condition. C WAKE–UP DIAGNOSIS Work support Changes the setting for each function. D Self-diagnosis results Carries out self-diagnosis. Data monitor Displays data relative to the body control module (BCM) input signals and various control related data for each system. Active test Turns on/off actuators, relay and according to the commands transmitted by the CONSULT-II unit. IVMS– COMM CHECK Each system inspection . Description BCM PART NUMBER Displays BCM part No. B E F CONSULT-II BASIC OPERATION PROCEDURE 1. With the ignition switch OFF, connect CONSULT–II to the data link connector on vehicle side, and turn the ignition switch ON. G H BL SHIA0179E 2. J Touch "START". K L M PIIA0182E 3. Touch "IVMS". PIIA0183E Revision: 2004 April BL-61 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 4. 5. Check the model specification, touch either "WITH SUNROOF" or "WITHOUT SUNROOF". Touch "OK". If the selection is wrong, touch "CANCEL". PIIA0184E 6. Select the desired part to be diagnosed on the "SELECT TEST ITEM" screen. IVMS COMMUNICATION INSPECTION ● IVMS contains the IVMS communication diagnosis and wake-up diagnosis. IVMS Communication Diagnosis ● ● IVMS communication diagnosis consists of the communication diagnosis, sleep diagnosis, and inactive communication diagnosis between BCM and each local unit (LCU), and display the results on the CONSULT–ll screen. NOTE: Sleep is a power saving function when a vehicle is stationary (all BCM related electrical equipment: OFF, and the timer: OFF). The function also stores the communication malfunction records and inactive communication records, and displays the data on the CONSULT–II screen (Error record diagnosis) Malfunction description CONSULT–II display item Communication error COMM DATA Inactive communication NO RESPONSE Sleep malfunction SLEEP Communication error * PAST COMM DATA Inactive communication* PAST NO RESPONSE Description ● Communicating with each LCU is judged sound when the communication is normally completed and the transmitted data and received data are identically the same. In other cases, it is judged malfunctioning. If the communication is inactive, no diagnosis result is displayed. ● Communicating with each LCU is judged sound when at least one time communication is normally completed within three trials. In other cases, it is judged malfunctioning. ● Check that each LCU enters sleep mode. ● The records when communication signal malfunctions were continuously detected while the communication was normal are displayed. Or the records when a malfunction is detected during the past sleep mode are displayed. ● The records when inactive communications were continuously detected while the communication was normal are displayed. *: malfunctioning item record Operation Procedure 1. 2. 3. 4. 5. 6. 7. 8. Touch "IVMS–COMM CHECK" on "SELECT TEST ITEM". Touch "IVMS–COMM DIAGNOSIS" on "SELECT DIAG ITEM" screen. Touch "START" on "IVMS–COMM DIAGNOSIS" screen to start the diagnosis. After the diagnosis is completed, the malfunctioning system is displayed. When the malfunctioning items are displayed, touch "PRINT" to record. Touch "ERASE". Perform the communication inspection again to check that any malfunctioning item is displayed. Check the displayed items. Wake-Up Diagnosis ● The wake-up diagnosis is carried out when BCM detects the wake-up signal from each local unit (LCU). When the switch shown on the screen is operated as instructed, each local control unit (LCU) outputs the Revision: 2004 April BL-62 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM wake-up signal. If BCM cannot detect a wake-up signal, it is judged malfunctioning. The malfunctioning local control unit (LCU) is displayed on the screen. NOTE: If any unspecified switch is operated, "Switch data not match" is displayed as a malfunctioning system. B Operation Procedure 1. 2. 3. 4. 5. 6. A Touch "IVMS–COMM CHECK" on "SELECT TEST ITEM" screen. Touch "WAKE–UP DIAGNOSIS" on "SELECT DIAG ITEM" screen. Touch "START" on "WAKE–UP DIAGNOSIS" screen to start the diagnosis. Touch "NEXT" to select the local control unit (LCU) to be diagnosed. Check that any malfunction is displayed. If necessary, touch "PRINT" to record. Preform the inspection to the malfunctioning item. C D Malfunction Code Table Malfunctioning item Display unit One LCU is displayed. COMM DATA Multiple LCUs are displayed One LCU is displayed. NO RESPONSE Multiple LCUs are displayed CONSULT–II IVMS communication diagnosis content Self-diagnosis trouble code No. E Malfunctioning system and reference F POWER WINDOW C/U–DR "COMM DATA" 24 DOOR MIRROR C/U–RH "COMM DATA" 27 DOOR MIRROR C/U–LH "COMM DATA" 37 POWER SEAT C/U–DR "COMM DATA" 47 BCM "COMM FAIL1" ,"COMM FAIL2" Displays in order of 24 →27→37→47 →and cycles from 24. POWER WINDOW C/U–DR "NO RESPONSE" 25 DOOR MIRROR C/U–RH "NO RESPONSE" 28 DOOR MIRROR C/U–LH "NO RESPONSE" 38 POWER SEAT C/U–DR "NO RESPONSE" 48 BCM/HARNESS Displays in order of 25→28→38→4 8 and cycles from 25. Communication system C: Refer to BL-64, "COMMUNICATION SYSTEM C" . No self-diagnosis function Replace the displayed LCU. No self-diagnosis function Communication system A: Refer to BL-64, "COMMUNICATION SYSTEM A" . Replace the displayed LCU. H Communication system A: Refer to BL-64, "COMMUNICATION SYSTEM A" . One LCU is displayed. SLEEP malfunction DOOR MIRROR C/U–LH "SLEEP" Communication system B: Refer to BL-64, "COMMUNICATION SYSTEM B" . All the above control units are displayed. NOTE: ● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the above results. This is caused by the data record, so erase the records. Revision: 2004 April BL-63 K L POWER SEAT C/U–DR "SLEEP" Multiple LCUs are displayed BL J POWER WINDOW C/U–DR "SLEEP" DOOR MIRROR C/U–RH "SLEEP" G 2002 Q45 M REMOTE KEYLESS ENTRY SYSTEM (The display only shows the incident records, they are not malfunctions caused during the diagnosis. One possible cause is that an reproducible incident occurred.) ● Follow the steps below to erase the memory Perform either disconnect BCM battery power supply or erase memory with CONSULT-II. ● With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM stores "NO RESPONSE" record. COMMUNICATION SYSTEM A 1. BCM INSPECTION Replace the BCM with a known-good one, and perform out the communication diagnosis. Refer to BL-62, "IVMS COMMUNICATION INSPECTION" . OK or NG? YES >> Replace BCM. NO >> GO TO 2. 2. LCU INSPECTION 1. 2. Replace with the BCM. Replace the LCU with a known-good one, and perform the communication diagnosis. Refer to BL-62, "IVMS COMMUNICATION INSPECTION" . OK or NG? YES >> Replace LCU. NO >> Repair or replace harness. COMMUNICATION SYSTEM B 1. CONNECTOR INSPECTION Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and other malfunctions. OK or NG? OK >> GO TO 2. NG >> Repair terminals and connectors. 2. LCU INSPECTION Replace the malfunctioning LCU with a known-good one, and perform the communication diagnosis. Refer to BL-62, "IVMS COMMUNICATION INSPECTION" . OK or NG? OK >> Replace LCU. NG >> Repair communication harness between the indicated LCU and BCM. COMMUNICATION SYSTEM C 1. CONNECTOR INSPECTION Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend, and other malfunctions. OK or NG? OK >> GO TO 2. NG >> Repair terminals and connectors. 2. BCM INSPECTION Replace the BCM with a known-good one, and perform the communication diagnosis. Refer to BL-62, "IVMS COMMUNICATION INSPECTION" . OK or NG? OK >> Replace BCM. NG >> Repair communication harness between the LCU and BCM. Revision: 2004 April BL-64 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM DATA MONITOR Operation Procedure 1. A Select the desired part to be diagnosed on the "SELECT TEST ITEM" screen. CONSULT-II selected diagnosis part. System Remote keyless entry MULTI-REMOTE CONT SYS Trunk lid opener Trunk lid opening 2. 3. B C Touch "DATA MONITOR" on "SELECT DIAG MODE" screen. Touch "MAIN SIGNALS" or "SELECTION FROM MENU" on "DATA MONITOR" screen. D ALL SIGNALS Monitor all items. SELECTION FROM MENU Selects and monitors the items. 4. 5. 6. Touch "START". If "SELECTION FROM MENU" is selected, touch the desired monitor item. If "ALL SIGNALS" is selected, the all item required to control is monitored. During monitoring, touching "COPY" can start recording the monitor item status. E F Remote Keyless Entry Item. Monitored item Description IGN KEY SW Indicates [ON/OFF] condition of ignition key switch. IGN ACC SW Indicates [ON/OFF] condition of ignition switch in ACC position. DOOR SW-DR Indicates [ON/OFF] condition of front door switch LH. DOOR SW-AS Indicates [ON/OFF] condition of front door switch RH. DOOR SW-RR Indicates [ON/OFF] condition of rear door switch RH. DOOR SW-RL Indicates [ON/OFF] condition of rear door switch LH. LOCK SIG-DR Indicates [ON/OFF] condition of driver door unlock signal from door lock sensor. LOCK SIG-AS Indicates [ON/OFF] condition of passenger door unlock signal from door lock sensor. LOCK SIG-RR/LH Indicates [ON/OFF] condition of rear LH door unlock signal from door lock sensor. LOCK SIG-RR/RH Indicates [ON/OFF] condition of rear RH door unlock signal from door lock sensor. LOCK BUTTON Indicates [ON/OFF] condition of lock signal from electronic key. UNLOCK BUTTON Indicates [ON/OFF] condition of unlock signal from electronic key. PANIC BTN Indicates [ON/OFF] condition of panic signal from electronic key. TRUNK BTN-CON Indicates [ON/OFF] condition of trunk open signal from electronic key. G H BL J K L Trunk Lid Opener Item M Monitored item TRUNK OPNR SW Description Indicates [ON/OFF] condition of trunk open signal from trunk open switch. ACTIVE TEST Operation Procedure 1. Select the desired part to be diagnosed on "SELECT TEST ITEM" screen. System CONSULT-II selected diagnosis part. Remote key less entry MULTI-REMOTE CONT SYS Trunk lid opener Trunk lid opening 2. 3. 4. Touch "ACTIVE TEST" on "SELECT DIAG MODE" screen. Touch the item to be tested, and check the operation. During the operation check, touching "OFF" deactivates the operation. Revision: 2004 April BL-65 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM Remote Keyless Entry Test Item TEST ITEM DISCRIPTION TRUNK OPEN S/V This test is able to check trunk lid opener actuator operation. The trunk is unlocked when “ON” on CONSULT-II screen is touched. HAZARD This test is able to check hazard reminder operation. The hazard lamp turns on when “ON” on CONSULT-II screen is touched. HORN This test is able to check panic alarm and horn reminder operations. The alarm activate for 0.5 seconds after “ON” on CONSULT-II screen is touched. Trunk Lid Opener Test Item TEST ITEM DISCRIPTION This test is able to check trunk lid opener actuator operation. The trunk is unlocked when “ON” on CONSULT-II screen is touched. TRUNK OPEN S/V WORK SUPPORT Operation Procedure 1. 2. 3. Touch "MULTI-REMOTE CONT SYS" on "SELECT TEST ITEM" screen. Touch "WORK SUPPORT" on "SELECT DIAG MODE" screen. Select the desired work item on "SELECT WORK ITEM" screen. WORK ITEM REMO CONT ID CONFIR REMO CONT ID REGIST REMO CONT ID ERASUR Work Support Item WORK ITEM DISCRIPTION REMO CONT ID CONFIR It can be checked whether electronic key ID code is registered or not in this mode. REMO CONT ID REGIST electronic key ID code can be registered. REMO CONT ID ERASUR electronic key ID code can be erased. On Board Diagnosis EIS0028M ON BOARD DIAGNOSTIC RESULTS INDICATOR LAMP ● Front map lamps and step lamps (all seats) act as the indicators for the on board diagnosis. DIAGNOSIS ITEM Diagnosis item. Content IVMS communication diagnosis Diagnosing any abnormality or inability of communication between BCM and LCU (DATA LINE A-3). Switch monitor Monitoring conditions of switches connected to BCM, LCU and Door control unit. COMMUNICATION DIAGNOSIS ● Check the communication between BCM and local control unit (LCU). Revision: 2004 April BL-66 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM How To Perform Communication Diagnosis A B C D E F SIIA0409E Description G In this mode, a malfunction code is indicated by the number of flashes from the front map lamps and step lamps as shown below: H BL J SIIA0410E K After indicator lamp turns on for 2 seconds then off for 2 seconds, it flashes [cycling ON (0.5 sec.)/OFF (0.5 sec.)] to indicate a malfunction code of the first digit. Then, 1 second after indicator lamp turns off, it again flashes [cycling ON (0.5 sec.)/OFF (0.5 sec.)] to indicate a malfunction code of the second digit. For example, the indicator lamp goes on and off for 0.5 seconds twice and after 1.0 seconds, it goes on and off for 0.5 seconds four times. This indicates malfunction code. L Malfunction Code Table M Malfunction item Display unit One LCU is displayed. COMM DATA Multiple LCUs are displayed Revision: 2004 April CONSULT–II IVMS communication diagnosis content Self-diagnosis trouble code No. POWER WINDOW C/U–DR "COMM DATA" 24 DOOR MIRROR C/U–RH "COMM DATA" 27 DOOR MIRROR C/U–LH "COMM DATA" 37 POWER SEAT C/U–DR "COMM DATA" 47 BCM "COMM FAIL1" ,"COMM FAIL2" Displays in order of 24 →27→37→47 →and cycles from 24. BL-67 Malfunctioning system and reference Replace the displayed LCU. Communication system A: Refer to BL-68, "COMMUNICATION SYSTEM A" . 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM Malfunction item Display unit One LCU is displayed. NO RESPONSE Multiple LCUs are displayed CONSULT–II IVMS communication diagnosis content Self-diagnosis trouble code No. Malfunctioning system and reference POWER WINDOW C/U–DR "NO RESPONSE" 25 DOOR MIRROR C/U–RH "NO RESPONSE" 28 DOOR MIRROR C/U–LH "NO RESPONSE" 38 POWER SEAT C/U–DR "NO RESPONSE" 48 BCM/HARNESS Displays in order of 25→28→38→4 8 and cycles from 25. Communication system C: Refer to BL-69, "COMMUNICATION SYSTEM C" . No self-diagnosis function Replace the displayed LCU. No self-diagnosis function Communication system A: Refer to BL-68, "COMMUNICATION SYSTEM A" . Communication system B: Refer to BL-69, "COMMUNICATION SYSTEM B" . POWER WINDOW C/U–DR "SLEEP" DOOR MIRROR C/U–RH "SLEEP" SLEEP malfunction One LCU is displayed. DOOR MIRROR C/U–LH "SLEEP" POWER SEAT C/U–DR "SLEEP" Multiple LCUs are displayed All the above control units are displayed. NOTE: ● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the above results. This is caused by the data record, so erase the records. (The display only shows the incident records, they are not malfunctions caused during the diagnosis. One possible cause is that an reproducible incident occurred.) ● Follow the steps below to erase the memory Perform either disconnect BCM battery power supply or erase memory with CONSULT-II. ● With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM stores "NO RESPONSE" record. Cancel Of Communication Diagnosis If the following conditions are satisfied, the communication diagnosis is cancelled. ● Turn ignition switch OFF. ● Drive the vehicle more than 7 km/h (4 MPH). ● Ten minutes have passed since the diagnosis result indication start without any diagnosis cancel operation. COMMUNICATION SYSTEM A 1. BCM INSPECTION Replace the malfunctioning BCM with a known-good one, and perform the communication diagnosis. Refer to BL-66, "COMMUNICATION DIAGNOSIS" . OK or NG? OK >> Replace the BCM. NG >> GO TO 2. Revision: 2004 April BL-68 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 2. LCU INSPECTION A 1. 2. Replace with the previously installed BCM. Replace the LCU with a known-good one, and perform the communication diagnosis. Refer toBL-66, "COMMUNICATION DIAGNOSIS" . OK or NG? OK >> Replace the LCU. NG >> Replace the BCM. B C COMMUNICATION SYSTEM B 1. CONNECTOR INSPECTION D Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and other malfunctions. OK or NG? OK >> GO TO 2. NG >> Repair the terminals and connectors. E F 2. LCU INSPECTION Replace the LCU with a known-good one, and perform the communication diagnosis. Refer to BL-66, "COMMUNICATION DIAGNOSIS" . OK or NG? OK >> Replace the LCU. NG >> Repair the communication harness between the indicated LCU and BCM. G H COMMUNICATION SYSTEM C BL 1. CONNECTOR INSPECTION Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend and other malfunctions. OK or NG? OK >> GO TO 2. NG >> Repair the terminals and connectors. J K 2. BCM INSPECTION Replace the BCM with a known-good one, and perform the communication diagnosis. Refer to BL-66, "COMMUNICATION DIAGNOSIS" . OK or NG? OK >> Replace the BCM NG >> Repair the communication harness between the LCU and BCM control. Revision: 2004 April BL-69 2002 Q45 L M REMOTE KEYLESS ENTRY SYSTEM SWITCH MONITOR How To Perform Switch Monitor SIIA0411E Description In this mode, when BCM detects the input signal from a switch in IVMS as shown below, the detection is indicated by the front map lamp and front step lamps with buzzer. PIIA0177E Switch Monitor Item ● The status of the switch (except the ignition switch, interior lamp switch, and map lamp switch) as input to each control unit can be monitored. Control unit Item All door switch BCM Electronic key (lock / unlock switch and trunk switch) Door lock & unlock switch (LOCK / UNLOCK) Driver door contro unit (LCU)l Passenger door control unit. Driver door unlock sensor Passenger door unlock sensor RH rear door control unit. Rear RH door unlock sensor LH rear door control unit. Rear LH door unlock sensor Cancel Of Switch Monitor. ● ● Turn ignition switch OFF. Drive the vehicle more than 7 km/h (4 MPH). Revision: 2004 April BL-70 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM Trouble Diagnosis Chart by Symptom ● EIS0028N Before carrying out the inspection on the following table, perform the preliminary check. Refer to BL-59, "Preliminary Check" . Symptom malfunctioning system and reference A B Electronic key check. Refer to BL-72, "Key Switch Check" . All functions of multi-remote control system do not operate. C Key switch check. Refer to BL-72, "Key Switch Check" . Multi remote control receiver check. Refer to BL-78, "Multi-Remote Control Receiver Check" . D If the above systems are “OK”, replace BCM. Trunk lid opener actuator check. Refer to BL-74, "Trunk Lid Opener Actuator Check" . E Trunk lid cancel switch check. Refer to BL-73, "Trunk Lid Opener Cancel Switch Check" . Trunk lid does not open when trunk opener button is continuously pressed. F Trunk open signal check. Refer to BL-75, "Check Trunk Open Signal" . Electronic key check. Refer to BL-71, "Electronic Key Check" . G If the above systems are “OK”, replace BCM. Electronic key check. Refer to BL-71, "Electronic Key Check" . Door lock or unlock does not function. (Power door lock system is “OK”.) H If the above system is “OK”, replace BCM. Hazard reminder check. Refer to BL-77, "Hazard Indicator Operation Check" . Hazard and horn reminder does not activate properly when pressing lock or unlock button of electronic key. BL Horn reminder check. Refer to BL-76, "Horn Reminder Check" . (First check the horn chirp setting.Refer to WW-27, "HORN" .) J Electronic key check. Refer to BL-71, "Electronic Key Check" . If the above system is normal, replace the IVMS control unit. Electronic Key Check EIS0028O 1. ELECTRONIC KEY CHECK ● L With CONSULT-II Check Electronic Key switch “LOCK / UNLOCK BUTTON”, “TRUNK BTN-COM” and “PANIC BTN” in “DATA MONITOR” mode with CONSULT-ll. Without CONSULT-II ● Check electronic key switch in “SWITCH MONITOR” mode.Refer to BL-70, "SWITCH MONITOR" . OK or NG? OK >> Electronic key is OK. NG >> GO TO 2. Revision: 2004 April K BL-71 2002 Q45 M REMOTE KEYLESS ENTRY SYSTEM 2. ELECTRONIC KEY ID CHECK ● With CONSULT-II Check electronic key “ID Code” in“WORK SUPPORT” mode with CONSULT-II. Refer to BL-83, "PROCEDURE 2 (With CONSULT-II)" . Without CONSULT-II ● Check electronic key “ID Code” in "REMOTE CONTROLLER ID SET UP" mode. Refer to BL-82, "PROCEDURE 1 (Without CONSULT-II)" . OK or NG? OK >> Electronic key not registered. NG >> ● Check multi remote control receiver. Refer to BL-78, "Multi-Remote Control Receiver Check" . ● Check electronic key. Refer to BL-81, "REMOTE CONTROLLER BATTERY CHECK" . Key Switch Check EIS0028P 1. CHECK KEY SWITCH ● With CONSULT-II Check ignition key cylinder switch “IGN KEY SW” in “DATA MONITOR” mode with CONSULT-II. When key is inserted in ignition key cylinder: IGN KEY SW ON When key is removed from ignition key cylinder: IGN KEY SW 1. 2. OFF Without CONSULT-II Disconnect BCM connector. Check voltage between harness connector M4 terminals 69 (PU/W) and body ground. Condition Voltage Key is inserted Battery Voltage Key is removed 0V OK or NG? OK >> Key switch is OK. NG >> GO TO 2. PIIA0240E Revision: 2004 April BL-72 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 2. CHECK KEY SWITCH CIRCUIT 1. 2. 3. A Remove the key from the ignition key cylinder. Disconnect key switch connector. Check continuity BCM harness connector M4 terminal 69(PU/W) and key switch harness connector M64 terminal 4(PU/W). : Continuity should exist. B C OK or NG? OK >> GO TO 3. NG >> Repair or replace harness. D E PIIA0241E F 3. CHECK KEY SWITCH 1. Check continuity between key switch terminals 3 and 4. Condition continuity Key is inserted YES Key is removed NO G H OK or NG? OK >> Check harness for open or short between key switch and fuse. NG >> Replace key switch. BL J PIIA0408E Trunk Lid Opener Cancel Switch Check EIS0028Q 1. CHECK POWER SUPPLY CIRCUIT K 1. 2. 3. L Turn ignition switch OFF. Disconnect trunk lid opener cancel switch connector. Check voltage between opener cancel switch harness connector M117 terminal 1(G) and body ground. : Battery voltage should exist. M OK or NG? OK >> GO TO 2. NG >> Check the following ● Trunk lid opener relay. ● Harness for open or short between trunk lid opener cancel switch and trunk lid opener relay. PIIA0242E Revision: 2004 April BL-73 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 2. CANCEL SWITCH INSPECTION Check continuity between trunk lid opener cancel switch terminals 1 and 2. Terminal 1 –2 Condition Continuity Switch : ON Yes Switch : OFF No OK or NG? OK >> GO TO 3. NG >> Replace trunk lid opener cancel switch. PIIA0243E 3. CHECK HARNESS CONTINUITY 1. 2. Disconnect BCM connector. Check continuity between BCM harness connector M4 terminal 109(LG) and trunk lid opener cancel switch harness connector M117 terminal 2(LG). : Continuity should exist. OK or NG? OK >> Trunk lid opener cancel switch is OK. NG >> Repair or replace harness. PIIA0244E Trunk Lid Opener Actuator Check EIS0028R Before carrying out the following diagnosis, check that the trunk opener cancel switch is turned ON. 1. CHECK POWER SUPPLY CIRCUIT 1. 2. 3. Turn ignition switch OFF. Disconnect trunk lid opener actuator connector. Check voltage between trunk lid opener actuator harness connector B49 terminal 1(PU) and body ground. : Battery voltage should exist. OK or NG? OK >> GO TO 2. NG >> Check harness for open and short between trunk lid opener actuator and fuse. PIIA0245E Revision: 2004 April BL-74 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 2. CHECK TRUNK LID OPENER ACTUATOR A Check continuity between trunk lid opener actuator terminals 1 and 2. : Continuity should exist. B OK or NG? OK >> GO TO 3. NG >> Replace trunk lid opener actuator. C D PIIA0246E E 3. CHECK TRUNK LID OPENER RELAY CIRCUIT 1. 2. Connect trunk lid opener actuator connector. Check voltage between harness connector B49 terminal 1(PU) and body ground. Terminal 1 (PU) – body ground Condition F Voltage Opener switch : ON 0V (0.7 seconds) Opener switch : OFF Battery voltage OK or NG? OK >> Trunk lid opener actuator is OK. NG >> Check the following. ● Harness for open and short between trunk lid opener actuator and trunk lid opener relay. ● Harness between trunk lid opener relay and body ground. ● Replace trunk lid opener relay Check Trunk Open Signal G H BL PIIA0245E J EIS0028S 1. CHECK BCM OUTPUT SIGNAL K 1. 2. L Remove electronic key from ignition key cylinder. Check voltage between BCM harness connector M4 terminal 109(LG) and body ground. Terminal 109 (LG) – body ground Condition Voltage Electronic key switch : ON 0V (0.7 seconds) Electronic key switch : OFF Battery voltage M OK or NG? OK >> BCM output signal (Trunk open signal) is OK. NG >> Replace BCM. PIIA0247E Revision: 2004 April BL-75 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM Horn Reminder Check 1. CHECK ● ● EIS0028T HORN CHIRP OPERATION With CONSULT−II Check horn chirp “HORN” in "ACTIVE TEST" mode with CONSULT−II. Perform operation shown on display. : Horn should sound. SEL945W Without CONSULT−II 1. Disconnect BCM connector. 2. Apply ground to BCM connector E204 terminal 127(G/W). : Horn should sound. OK or NG? OK >> Horn alarm is OK. NG >> GO TO 2. PIIA0359E 2. CHECK HORN RELAY Check horn relay condition. OK or NG? OK >> GO TO 3. NG >> Replace horn relay. 3. CHECK POWER SUPPLY FOR HORN RELAY 1. 2. Disconnect horn relay connector. Check voltage between horn relay connector E3-5 terminal 2(G/W) and ground. Battery voltage should exist. OK or NG? OK >> GO TO 4. NG >> Check the following. ● 15A fuse [No. 56, located in the fuse, fusible link and relay block (J/B)] ● Harness for open or short between horn relay and fuse PIIA0360E Revision: 2004 April BL-76 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 4. CHECK HORN RELAY CIRCUIT 1. 2. A Disconnect horn relay connector. Check voltage between horn relay connector E3-5 terminals 1(G/W) and 3(G). B Battery voltage should exist. OK or NG? OK >> Replace BCM. NG >> Check harness for open or short between horn relay and BCM. C D PIIA0361E Hazard Indicator Operation Check E EIS0028U 1. CHECK COMBINATION FLASHER UNIT CIRCUIT F 1. 2. 3. G Remove electronic key from ignition key cylinder. Disconnect BCM and combination flasher unit connector. Check continuity between BCM harness connector M4 terminal 7(W/L) and combination flasher unit harness connector M91 terminal 6(W/L). H : Continuity should exist. OK or NG? OK >> GO TO 2. NG >> Repair or replace harness. BL J PIIA0248E K L M Revision: 2004 April BL-77 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 2. CHECK BCM OUTPUT SIGNAL 1. 2. Connect BCM connector. Check voltage between flasher unit harness connector M91 terminal 6(W/L) and body ground. Terminal Condition Voltage Electronic key : LOCK switch ON ELN0504D 6 (W/L) – body ground PIIA0249E Electronic key : UNLOCK switch ON ELN0505D OK or NG? OK >> Check flasher unit. Refer toLT-57, "TURN SIGNAL AND HAZARD WARNING LAMPS" . NG >> Replace BCM. Multi-Remote Control Receiver Check EIS0028V 1. CHECK MULTI-REMOTE CONTROL RECEIVER HARNESS 1. 2. 3. Remove electronic key from ignition key cylinder. Disconnect multi-remote control receiver and BCM connector. Check continuity between multi-remote control receiver harness connector B246 terminals 1(Y), 2(BR/W), 4(L) and BCM harness connector M4 terminals 27(BR/W), 28(L), 44(Y). 1(Y) – 44(Y) 2(BR/W) – 27(BR/W) 3(L) – 28(L) 4. : Continuity should exist. : Continuity should exist. : Continuity should exist. Check continuity between multi-remote control receiver harness connector B246 terminals 1(Y), 2(BR/W), 4(L) and body ground. : Continuity should not exist. OK or NG? OK >> GO TO 2. NG >> Repair or replace harness. Revision: 2004 April PIIA0250E BL-78 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 2. CHECK MULTI-REMOTE CONTROL RECEIVER GROUND CIRCUIT 1. 2. A Connect BCM control unit connector. Check continuity between multi-remote control receiver harness connector B246 terminal 1(Y) and body ground. B : Continuity should exist. OK or NG? OK >> GO TO 3. NG >> Repair or replace harness. C D E PIIA0251E 3. CHECK MUITI-REMOTE CONTROL RECEIVER POWER SUPPLY CIRCUIT F 1. 2. G Connect multi-remote control receiver connector. Check the voltage between multi-remote control receiver harness connector B246 terminal 4(L) and body ground. Terminal Condition Voltage H BL stand−by J OCC3881D 4 (L) – body ground PIIA0252E K Press any of the electronic key switches L OCC3882D OK or NG? OK >> GO TO 4. NG >> Replace BCM. Revision: 2004 April M BL-79 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 4. CHECK MULTI-REMOTE CONTROL RECEIVER OUTPUT SIGNAL Check the voltage between multi-remote control receiver harness connector B246 terminal 2(BR/W) and body ground. Terminal Condition Voltage stand−by OCC3879D 2 (BR/W) – body ground PIIA0253E Press any of the electronic key switches OCC3880D OK or NG? OK >> Replace BCM. NG >> Replace multi-remote control receiver. Electronic Key Battery Replacement EIS0028W PIIA0179E 1. 2. 3. Remove the mounting screw on the back side of the electronic key, and insert a slotted screwdriver wrapped with tape into the emergency key slot. Twist the screwdriver to separate the upper body from the lower body. Then take out the electronic key transmitter. CAUTION: During disassembly, do not impact the transponder on the lower body. Insert a slotted screwdriver wrapped with tape into the electronic key transmitter (A) and twist the screwdriver to disassemble the transmitter. Replace the battery fixed on the lower body. Be sure to install new battery properly with the positive side facing the lower case. CAUTION: ● During disassembly, be careful not to touch the board surface. Visually check the board for color change (bluish) and deposit. Revision: 2004 April BL-80 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM When replacing the battery, keep the electrode contact clear of foreign materials such as dust and grease. After replacing the battery, engage the tab on the side of the body while being careful not to pinch the rubber, and assemble the upper and lower bodies. While being careful of engagement between the upper and lower bodies at the end, assemble the electronic key transmitter, and tighten it with screws. CAUTION: After replacing the battery, be sure to check that the door locking operates normally using the electronic key. ● 4. 5. A B C REMOTE CONTROLLER BATTERY CHECK D Remove battery and measure voltage across battery positive and negative terminals, “+” and “–”. Measuring terminal (+) (–) Battery positive terminal Battery negative terminal Voltage E 2.5 – 3.0V F G OCC0607D H BL J K L M Revision: 2004 April BL-81 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM ID Code Entry Procedure EIS0028X PROCEDURE 1 (WITHOUT CONSULT-II) SEL170Y Revision: 2004 April BL-82 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM NOTE: ● If a electronic key is lost, the ID code of the lost electronic key must be erased to prevent unauthorized use. A specific ID code can be erased with CONSULT-II. However, when the ID code of a lost electronic key is not known, all controller ID codes should be erased. After all ID codes are erased, the ID codes of all remaining and/or new remote controllers must be re-registered. To erase all ID codes in memory, register one ID code (electronic key) four times. After all ID codes are erased, the ID codes of all remaining and/or new electronic keys must be re-registered. ● When registering an additional electronic key, the existing ID codes in memory may or may not be erased. If four ID codes are stored in memory, when an additional code is registered, only the oldest code is erased. If less than four ID codes are stored in memory, when an additional ID code is registered, the new ID code is added and no ID codes are erased. ● If you need to activate more than two additional new electronic keys, repeat the procedure “Additional ID code entry” for each new electronic key. ● Entry of maximum four ID codes is allowed. When more than four ID codes are entered, the oldest ID code will be erased. ● Even if same ID code that is already in the memory is input, the same ID code can be entered. The code is counted as an additional code. B C D E F PROCEDURE 2 (WITH CONSULT-II) NOTE: If a electronic key is lost, the ID code of the lost electronic key must be erased to prevent unauthorized use. When the ID code of a lost electronic key is not known, all controller ID codes should be erased. After all ID codes are erased, the ID codes of all remaining and/or new remote controllers must be re-registered. 1. 2. A Turn ignition switch "OFF". Connect "CONSULT-ll" to the data link connector. G H BL J SHIA0179E 3. 4. Turn ignition switch "ON". Touch "START" K L M PIIA0182E 5. 6. Check the model specification, touch either "WITH SUNROOF" or "WITHOUT SUNROOF". Touch "OK". If the selection is wrong, touch "CANCEL". PIIA0184E Revision: 2004 April BL-83 2002 Q45 REMOTE KEYLESS ENTRY SYSTEM 7. Touch "IVMS" PIIA0183E 8. Touch "MULTI-REMOTE CONT SYS". PIIA0373E 9. Touch "WORK SUPPORT". 10. The item shown on the figure at right can be set up. ● "REMO CONT ID CONFIR" Use this mode to confirm if a electronic key ID code is registered or not. ● "REMO CONT ID REGIST" Use this mode to register a electronic key ID code. NOTE: Register the ID code when electronic key or BCM is replaced, or when additional electronic key is required. ● "REMO CONT ID ERASUR" Use this mode to erase a electronic key ID code. Revision: 2004 April BL-84 SEL274W 2002 Q45 DOOR DOOR Fitting Adjustment PFP:80100 A EIS000HA B C D E F G H BL J SIIA0327E K FRONT DOOR Longitudinal Clearance and Surface Height Adjustment at Front End 1. 2. Remove the fender protector. Refer to EI-22, "Removal and Installation" . Accessing from inside the fender, loosen the hinge mounting bolts. Raise the front door at rear end to adjust. M REAR DOOR Longitudinal Clearance and Surface Height Adjustment at Front End 1. 2. Remove the center pillar upper garnish and center pillar lower garnish. Refer to EI-38, "Removal and Installation" . Accessing from inside the vehicle, loosen the mounting nuts. Open the rear door, and raise the rear door at rear end to adjust. Revision: 2004 April BL-85 L 2002 Q45 DOOR STRIKER ADJUSTMENT 1. Remove the striker cover. SIIA0886E 2. Adjust the striker so that it becomes parallel with the lock insertion direction. SIIA0338E Removal and Installation EIS000HB CAUTION: ● When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body. ● When removing and installing door assembly, be sure to carry out the fitting adjustment. ● Check the hinge rotating part for poor lubrication. If necessary, apply "body grease". 1. Remove the door finisher. Refer to EI-31, "Removal and Installation" . 2. Remove the inner seal. Refer to GW-45, "Removal and Installation" . 3. Remove the door window. Refer to GW-45, "Removal and Installation" . 4. Remove the module assembly. Refer to GW-45, "Removal and Installation" . 5. Remove the door harness. 6. Remove the check link cover. 7. Remove the mounting bolts of the check link on the vehicle. SIIA0339E Revision: 2004 April BL-86 2002 Q45 DOOR 8. Remove the door-side hinge mounting nuts and bolts, and remove the door assembly. Install in the reverse order of removal. A B C SIIA0340E D Door Weathers trip EIS000HC E F G H BL J K L SIIA0328E M Revision: 2004 April BL-87 2002 Q45 FRONT DOOR LOCK FRONT DOOR LOCK Component Structure PFP:80502 EIS000HD SIIA0299E Inspection and Adjustment. 1. 2. 3. 4. EIS000HE Remove the front door finisher. Refer to EI-31, "Removal and Installation" . Remove the front speaker. Refer to AV-28, "Removal and Installation of Door Speaker" Remove the front door window. Refer to GW-45, "Removal and Installation" . Remove the front door module assembly. Refer to GW-45, "Removal and Installation" . EXTERIOR HANDLE ROD ADJUSTMENT Rotate the bushing to adjust so that the clearance between the bushing and rod becomes as shown in the figure. CAUTION: Be careful not to make the clearance 0 mm (0 in) or the rod pressed continuously. ● SBT978 Removal and Installation EIS000HF REMOVAL 1. 2. 3. 4. Remove the front door finisher. Refer to EI-31, "Removal and Installation" . Remove the front speaker. Refer to AV-28, "Removal and Installation of Door Speaker" . Remove the front door window. GW-45, "Removal and Installation" . Remove the front door module assembly. GW-45, "Removal and Installation" . Revision: 2004 April BL-88 2002 Q45 FRONT DOOR LOCK 5. Disconnect the inside handle cable and locking knob cable from the back side of the front door finisher. A B C SIIA0266E D 6. 7. 8. Reach to separate the key cylinder rod and exterior handle rod connection (on the handle). Remove the mounting screws (TORX T30), remove the door lock assembly. Disconnect the door lock actuator connector. E F G SIIA0341E 9. H Remove the exterior handle mounting bolts, move the exterior handle assembly backward, and then remove it from the panel in front of the exterior handle escutcheon. BL J K SIIA0342E INSTALLATION L Install in the reverse order of removal. CAUTION: To install each rod, be sure to rotate the rod holder until a click is felt. M Disassembly and Assembly EIS000HG DISASSEMBLY CAUTION: Be sure to remove or install the actuator with the door lock assembly removed. 1. Remove the mounting screws, and remove the actuator from the door lock assembly. 2. Pull the actuator straight downward to separate it from the door lock assembly. SIIA0343E Revision: 2004 April BL-89 2002 Q45 FRONT DOOR LOCK ASSEMBLY 1. 2. Align the actuator pivot with the cutout on the knob lever of the door lock assembly, then assemble the actuator. Move the knob lever and the actuator pivot toward the lock-on direction, and check that it engages securely. Revision: 2004 April BL-90 2002 Q45 REAR DOOR LOCK REAR DOOR LOCK Components PFP:82502 A EIS000HH B C D E F G H BL SIIA0303E Inspection and Adjustment 1. 2. EIS000HI Remove the rear door finisher. Refer to EI-31, "Removal and Installation" . Remove the frame assembly. Refer to GW-48, "Removal and Installation" . J K EXTERIOR HANDLE ROD ADJUSTMENT Rotate the bushing to adjust so that the clearance between the bushing and rod becomes as shown in the figure. CAUTION: Be careful not to make the clearance 0 mm (0 in) or the rod pressed continuously. L M SBT978 Revision: 2004 April BL-91 2002 Q45 REAR DOOR LOCK Removal and Installation of Door Lock EIS000HJ REMOVAL 1. 2. 3. Remove the rear door finisher. Refer to EI-31, "Removal and Installation" Remove the frame assembly. Refer to GW-48, "Removal and Installation" . After gaining access to the inside handle on the back side of the rear door finisher, disconnect the inside handle cable and locking knob cable. SIIA0266E 4. 5. Remove the mounting screws (TORX T30), remove the door lock assembly. Disconnect the door lock actuator connector. SIIA0344E 6. Remove the exterior handle mounting bolts, and move the handle backward to disengage it from the panel in front of the exterior handle escutcheon, then remove the handle. SIIA0345E INSTALLATION Install in the reverse order of removal. CAUTION: To install each rod, be sure to rotate the rod holder until a click is felt. Revision: 2004 April BL-92 2002 Q45 REAR DOOR LOCK Disassembly and Assembly EIS000HL A DISASSEMBLY CAUTION: Be sure to remove or install the actuator with the door lock assembly removed. 1. Remove the mounting screws, and remove the actuator from the door lock assembly. 2. Pull the actuator straight downward to separate it from the door lock assembly. B C D SIIA0346E E ASSEMBLY 1. 2. Align the actuator pivot with the cutout on the knob lever of the door lock assembly, then assemble the actuator. Move the knob lever and the actuator pivot toward the lock-on direction, and check that it engages securely. F G H BL J K L M Revision: 2004 April BL-93 2002 Q45 TRUNK LID TRUNK LID Fitting Adjustment PFP:H4300 EIS000HW PIIB1573E LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT 1. 2. With the striker released, loosen the trunk lid hinge mounting bolts to close the trunk lid. Make the lateral clearance and the clearance to the rear window glass equal, and open the trunk lid to tighten the mounting bolts to the specified torque. SURFACE HEIGHT ADJUSTMENT 1. 2. Loosen the striker mounting bolts. Raise the striker to the top position, and temporarily tighten the upper mounting bolt at the position. Close the trunk lid lightly and adjust the surface height, then open the trunk lid to finally tighten the striker mounting bolts to the specified torque. Revision: 2004 April BL-94 2002 Q45 TRUNK LID Removal and Installation of Trunk Lid Assembly EIS000HX A B C D E F PIIB1574E 1. Trunk lid assembly 2. Trunk lid hinge 3. G Trunk lid harness 1. 2. Remove the trunk lid finisher. Refer to EI-51, "Removal and Installation" . Disconnect the connectors in the trunk lid, and remove the harness clamps to pull the harness out of the H trunk lid. 3. Remove the mounting bolts, and remove the trunk lid assembly. CAUTION: BL After installing, apply touch-up paint (the body color) onto the head of the hinge mounting bolts. Install in the reverse order of removal. J Removal and Installation of Trunk Lid Lock EIS000HY LOCK REMOVAL 1. 2. 3. Remove the trunk lid finisher. Refer to EI-51, "Removal and Installation" . Separate the key cylinder rod. After removing the harness connector, remove the mounting bolts, and remove the trunk lid lock. K L M SIIA0331E STRIKER REMOVAL 1. 2. 3. Remove the trunk rear plate and trunk rear finisher. Refer to EI51, "Removal and Installation" . Remove the mounting bolts, and remove the trunk lock support from the vehicle. After removing the harness connector, remove the mounting bolts, and remove the striker from the trunk lock support. SIIA0333E Revision: 2004 April BL-95 2002 Q45 TRUNK LID LOCK AND STRIKER INSTALLATION 1. 2. 3. Install in the reverse order of removal. After installing, close the trunk lid lightly. Preform the lock and surface height adjustment. Refer to BL-94, "Fitting Adjustment" . After installing, check the operation. Removal and Installation of Trunk Lid Weather-strip EIS000HZ SIIA0180E 1. 2. 3. Install the weather-strip from the front with the vehicle center mark aligned to the weather-strip mark. At rear side, align the weather-strip seam to the center of the striker. After installing, pull the weather-strip lightly to check for looseness. CAUTION: The weather-strip shall be fit tightly onto the corners and trunk lid rear plate. Revision: 2004 April BL-96 2002 Q45 TRUNK LID AND FUEL FILLER LID OPENER TRUNK LID AND FUEL FILLER LID OPENER Component Part and Harness Connector Location PFP:84640 A EIS000IV B C D E F G H BL CIIM0001E J K L M Revision: 2004 April BL-97 2002 Q45 TRUNK LID AND FUEL FILLER LID OPENER Wiring Diagram — T&FLID — EIS000IW TIWM0001E Revision: 2004 April BL-98 2002 Q45 TRUNK LID AND FUEL FILLER LID OPENER A B C D E F G H BL J K L M TIWM0002E Terminals and Reference Value for BCM TERMINAL WIRE COLOR 56 B 64 Y/R Trunk lid opener switch 105 Y/L BAT power supply 109 LG Trunk lid opener relay 113 B ITEM EIS000IX CONDITION VOLTAGE — 0V Trunk lid opener switch OFF→ON 5V→0V — Battery voltage Trunk lid opener switch OFF→ON Battery voltage → 0V — 0V Ground Ground NOTE: For Trouble diagnosis of trunk lid opener, refer to BL-45, "REMOTE KEYLESS ENTRY SYSTEM" . Revision: 2004 April BL-99 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM VEHICLE SECURITY (THEFT WARNING) SYSTEM Component Parts Harness Connector Location PFP:28491 EIS000TX CIIM0005E Revision: 2004 April BL-100 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM System Description EIS000TY A DESCRIPTION Setting the theft warning system Disarmed phase ● When the vehicle is being driven or when doors or trunk lid is open, the vehicle security system is set in the disarmed phase on the assumption that the owner is inside or near the vehicle. Pre-armed phase and armed phase ● The vehicle security system turns into the "pre-armed" phase when hood, trunk lid and all doors are closed and locked by electronic key. The security indicator lamp illuminates for 30 seconds. Then, the system automatically shifts into the "armed" phase. B C D Canceling the set theft warning system When the following 1 or 2 operation is performed, the armed phase is canceled. 1. Unlock the doors with the electronic key. 2. Open the trunk lid with the electronic key. When the trunk lid is closed after opening the trunk lid with the electronic key, the system returns to the armed phase. E Activating the alarm operation of the vehicle security system F Make sure the system is in the armed phase. When the following operation 1, 2 or 3 is performed, the system sounds the horns and flashes the head-lamps for about 50 seconds. 1. Engine hood or any door is opened before unlocking door with electronic key. 2. Door is unlocked without using electronic key. 3. Trunk lid is opened without using electronic key. POWER SUPPLY Power is supplied at all times ● ● ● H BL through 10A fuse [No.6, located in the fuse block (J/B) No.1] to security indicator lamp terminal 20. J Power is supplied at all times ● G through 10A fuse [No.3, located in the fuse block (J/B) No.1] to BCM terminal No.105. K With the ignition switch in the ACC or ON position, power is supplied ● ● through 10A fuse [No.21, located in the fuse block (J/B) No.1] to BCM terminal No.60. L With the ignition switch in the ON position, power is supplied through 10A fuse [No.1, located in the fuse block (J/B)No.1] ● to BCM terminal No.68. BCM is connected to LCU01 as DATA LINE A – 3. ● Revision: 2004 April BL-101 M 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM INITIAL CONDITION TO ACTIVATE THE SYSTEM The operation of the vehicle security system is controlled by the doors, hood and trunk lid. To activate the vehicle security system, BCM must receive signals indicating the doors, hood and trunk lid are closed and the doors are locked. When a door is open, BCM terminal No.33, No.37, No.142 or No.143 receives a ground signal from each door switch. When a driver door is unlocked, driver door LCU terminal No.6 receives a ground signal from terminal No.2 of driver door unlock sensor. When a passenger, rear LH or RH door is unlocked, passenger, rear LH or RH door control unit terminal No.13 receives a ground signal from terminal No.2 of driver door unlock sensor. When the hood is open, BCM terminal No.122 receives a ground signal ● from terminal No.1 of the hood switch ● through body grounds No.E42 and No.E62. When the trunk lid is open, BCM terminal No.146 receives a ground signal ● from terminal No.1 of the trunk room lamp switch ● through body grounds No.B17, No.B57. When the doors are locked with electronic key and none of the described conditions exist, the vehicle security system will automatically shift to armed phase. VEHICLE SECURITY SYSTEM ACTIVATION (WITH KEY OR ELECTRONIC KEY USED TO LOCK DOORS) If the emergency key is used to lock doors, LCU01 terminal No.10 receives a ground signal ● from terminal No.3 of the driver door key cylinder switch. ● through body grounds No.M24 and No.M114 If this signal or lock signal from electronic key is received by BCM, the vehicle security system will activate automatically. Once the vehicle security system has been activated, BCM terminal No.65 supplies ground to terminal No.19 of the security indicator lamp. The security lamp will illuminate for approximately 30 seconds and then blink. Now the vehicle security system is in armed phase. VEHICLE SECURITY SYSTEM ALARM OPERATION The vehicle security system is triggered by ● opening a door ● opening the trunk lid ● opening the hood ● unlocking door without using the electronic key. The vehicle security system will be triggered once the system is in armed phase, ● when BCM receives a ground signal at terminal No.33, No.37, No.142, No.143 (door switch), No.146(trunk room lamp switch) or No.122(hood switch) ● when driver door LCU receives a ground signal at terminal No.6(driver door unlock sensor) ● when passenger, rear LH, RH door control unit receives a ground signal at terminal No.13(passenger, rear LH, RH door unlock sensor) Power is supplied at all times ● to head lamp relay-1 terminal No.2 and ● through 15A fuse (No. 56, located in fuse block (J/B) No.1) ● to horn relay terminal No.2. When the vehicle security system is triggered, ground is supplied intermittently ● from BCM terminal No.5(lamp relay) and No.127(horn relay) ● to head lamp relay terminal No.1 and ● to horn relay terminal No.1. The head lamps flash and the horn sounds intermittently. The alarm automatically turns off after 2 or 3 minutes but will reactivate if the vehicle is tampered with again. Revision: 2004 April BL-102 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM VEHICLE SECURITY SYSTEM DEACTIVATION To deactivate the vehicle security system, a door or the trunk lid must be unlocked with the key or electronic key. When the key is used to unlock a door, LCU01 terminal No.9 receives a ground signal ● from terminal No.1 of the driver door key cylinder switch. When the emergency key is used to unlock the trunk lid, BCM terminal No.145 receives a ground signal from terminal No.1 of the trunk lid key cylinder switch. When the BCM receives either one of these signals or unlock signal from electronic key, the vehicle security system is deactivated. (Disarmed phase) A B C PANIC ALARM OPERATION Remote keyless entry system may or may not operate vehicle security system (horn and head lamps) as required. When the Remote keyless entry system is triggered, ground is supplied intermittently. ● from BCM terminal No.5(lamp relay) and No.127(horn relay) ● to lamp relay terminal No.1 and ● to security horn relay terminal No.1. The head lamp flashes and the horn sounds intermittently. The alarm automatically turns off after 30 seconds or when BCM receives any signal from electronic key. D E F G H BL J K L M Revision: 2004 April BL-103 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Schematic EIS000TZ TIWM0116E Revision: 2004 April BL-104 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Wiring Diagram — VEHSEC — EIS000U0 A B C D E F G H BL J K L M TIWM0117E Revision: 2004 April BL-105 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM TIWM0025E Revision: 2004 April BL-106 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM A B C D E F G H BL J K L M TIWM0026E Revision: 2004 April BL-107 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM TIWM0027E Revision: 2004 April BL-108 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM A B C D E F G H BL J K L M TIWM0028E Revision: 2004 April BL-109 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM TIWM0029E Revision: 2004 April BL-110 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM A B C D E F G H BL J K L M TIWM0030E CONSULT-II Function EIS000U1 CONSULT-II INSPECTION PROCEDURE 1. With the ignition switch OFF, connect CONSULT–II to the data link connector, and turn the ignition switch ON. SHIA0179E Revision: 2004 April BL-111 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 2. Touch "START". PIIA0182E 3. Touch "IVMS" on the "SELECT SYSTEM" screen. PIIA0183E 4. 5. Check the model specification, touch either "WITH SUNROOF" or "WITH OUT SUNROOF". Touch "OK". If the selection is wrong, touch "CANCEL". PIIA0184E 6. Touch "THEFT WARNING SYSTEM" on the "SELECT TEST ITEM" screen. ● DATA MONITOR and ACTIVE TEST are available for the vehicle security system. SIIA0983E Revision: 2004 April BL-112 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses EIS000U2 A WORK FLOW B C D E F G H BL J SIIA0991E ● ● “POWER DOOR LOCK SYSTEM” Diagnosis refer to BL-17, "POWER DOOR LOCK SYSTEM" . “REMOTE CONTROL SYSTEM” Diagnosis refer to BL-45, "REMOTE KEYLESS ENTRY SYSTEM" . K L M Revision: 2004 April BL-113 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Preliminary Check EIS00156 The system operation is canceled by turning ignition switch to "ACC" at any step between START and ARMED in the following flow chart. NOTE: Before performing PRELIMINARY CHECK, disconnect IVCS unit connectors not to operate INFINITI communicator. SIIA0992E After performing preliminary check, go to symptom chart. Revision: 2004 April BL-114 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Symptom Chart EIS000U5 A PROCEDURE Diagnostic procedure SYMPTOM Diagnostic Procedure 1 (Door, hood and trunk room lamp switch check) Refer to BL-115, "Diagnostic Procedure 1" . All items Vehicle security system cannot be set by ···· ● Door out side key, ● Electronic key Diagnostic Procedure 3 (Door unlock sensor check) Refer to BL-119, "Diagnostic Procedure 3" . B C If the above systems are “OK”, replace BCM. 1 Diagnostic Procedure 4 (Door key cylinder switch check) Refer to BL-120, "Diagnostic Procedure 4" . Door outside key D If the above systems are “OK”, check driver door LCU01. Diagnostic Procedure 2 (Security indicator lamp check) Refer to BL-118, "Diagnostic Procedure 2" . Security indicator does not turn “ON”. E If the above systems are “OK”, replace BCM. 2 *1 Vehicle security system does not alarm when ···· Diagnostic Procedure 1 (Door, hood and trunk room lamp switch check) Refer to BL-115, "Diagnostic Procedure 1" . Any door is opened. If the above systems are “OK”, replace BCM. Any door is unlocked without using electronic key Diagnostic Procedure 3 (Door unlock sensor check) Refer to BL-119, "Diagnostic Procedure 3" . G If the above system is “OK”, check door LCU01 or door control unit. Diagnostic Procedure 6 (Theft warning horn alarm check) Refer to BL-124, "Diagnostic Procedure 6" . Horn alarm 3 H If the above systems are “OK”, check horn system. Refer to WW-27, "HORN" . Vehicle security alarm does not activate. BL Diagnostic Procedure 7 (Head lamp alarm check) Refer to BL-126, "Diagnostic Procedure 7" . Head lamp alarm If the above systems are “OK”, replace BCM. J Diagnostic Procedure 4 (Door key cylinder switch check) Refer to BL-120, "Diagnostic Procedure 4" . Door outside key 4 F Vehicle security system cannot be canceled by ···· If the above systems are “OK”, check driver door LCU01. K Diagnostic Procedure 5 (Trunk lid key cylinder switch check) Refer to BL-123, "Diagnostic Procedure 5" . Trunk lid key If the above systems are “OK”, replace BCM. L *1: Make sure the system is in the armed phase. Diagnostic Procedure 1 EIS000U6 1 – 1 DOOR SWITCH CHECK 1. CHECK DOOR SWITCH INPUT SIGNAL ● With CONSULT−II Check door switch (“DOOR SW”) in "DATA MONITOR" mode with CONSULT−II. When door is open When door is closed : DOOR SW ON : DOOR SW OFF Without CONSULT−II Check all door switches in Switch monitor mode. Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" . OK or NG? OK >> Door switch is OK. NG >> GO TO 2. ● Revision: 2004 April BL-115 PIIA0340E 2002 Q45 M VEHICLE SECURITY (THEFT WARNING) SYSTEM 2. CHECK DOOR SWITCH 1. 2. Disconnect door switch connector. Check continuity between following terminals and body ground. Door switch connector Front door switch Rear door switch LH: B20 RH: B220 Terminals 1(LH:W/R,RH:W/G)− Ground LH: D62 RH: D82 Condition 1 (W)− 2 (B) Continuity Pressed No Repressed Yes Pressed No Repressed Yes PIIA0341E OK or NG? OK >> Check the following. ● Door switch ground condition (Front door) or door switch ground circuit (Rear door) ● Harness for open or short between door switch and BCM NG >> Replace door switch. PIIA0342E 1 – 2 HOOD SWITCH CHECK 1. CHECK HOOD SWITCH INPUT SIGNAL ● With CONSULT−II Check “HOOD SWITCH” in "DATA MONITOR" mode with CONSULT−II. When hood is open When hood is closed : HOOD SW ON : HOOD SW OFF Without CONSULT−II ● Check hood switch in Switch monitor mode. Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" . OK or NG? OK >> Hood switch is OK. NG >> GO TO 2. PIIA0343E 2. CHECK DOOR SWITCH Check hood switch and hood fitting condition. OK or NG? OK >> GO TO 3. NG >> Adjust installation of hood switch. Revision: 2004 April BL-116 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 3. CHECK HOOD SWITCH 1. 2. A Disconnect hood switch connector. Check continuity between hood switch terminals. B Connector Terminals E54 1(LG/B)− 2(B) Condition Continuity Closed No Open Yes OK or NG? OK >> Check the following. ● Hood switch ground circuit ● Harness for open or short between hood switch and BCM NG >> Replace hood switch. C D PIIA0344E E 1 – 3 TRUNK ROOM LAMP SWITCH CHECK 1. CHECK TRUNK ROOM LAMP SWITCH INPUT SIGNAL ● F With CONSULT−II Check “TRUNK SWITCH” in "DATA MONITOR" mode with CONSULT−II. When trunk lid is open When trunk lid is closed G : TRUNK SW ON : TRUNK SW OFF Without CONSULT−II Check trunk room lamp switch in Switch monitor mode. Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" . OK or NG? OK >> Trunk room lamp switch is OK. NG >> GO TO 2. H ● BL J PIIA0345E 2. CHECK TRUNK ROOM LAMP SWITCH K 1. 2. L Disconnect trunk room lamp switch connector. Check continuity between trunk room lamp switch terminals. Connector Terminals B54 1(P/L)− 2(B) Condition Continuity Closed No Open Yes OK or NG? OK >> Check the following. ● Trunk room lamp switch ground circuit ● Harness for open or short between trunk room lamp switch and BCM NG >> Replace trunk room lamp switch. Revision: 2004 April BL-117 M PIIA0346E 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Diagnostic Procedure 2 EIS000UM SECURITY INDICATOR LAMP CHECK 1. INDICATOR LAMP ACTIVE TEST ● With CONSULT−II Check “INDICATOR LAMP” in "ACTIVE TEST" mode with CONSULT−II. Perform operation shown on display. Indicator lamp should illuminate. NOTE: If CONSULT-II is not available, skip this procedure and go to the next procedure. OK or NG? OK >> Security indicator lamp is OK. NG >> GO TO 2. PIIA0347E 2. INDICATOR LAMP CHECK Check indicator lamp condition. OK or NG? OK >> GO TO 3. NG >> Replace indicator lamp. 3. CHECK POWER SUPPLY CIRCUIT FOR INDICATOR LAMP 1. 2. Disconnect security indicator lamp connector. Check voltage between indicator lamp connector M83 terminal 20(Y/G) and ground. : Battery voltage should exist. OK or NG? OK >> Check harness for open or short between security indicator lamp and BCM. NG >> Check the following. ● 10A fuse [No. 6, located in fuse block (J/B) No.1] ● Harness for open or short between security indicator lamp and BCM. PIIA0380E Revision: 2004 April BL-118 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Diagnostic Procedure 3 EIS000UN A DOOR UNLOCK SENSOR CHECK 1. CHECK DOOR UNLOCK SENSOR INPUT SIGNAL B With CONSULT−II Check door unlock sensor (“LOCK SIG”) in "DATA MONITOR" mode with CONSULT−II. ● When door is open When door is closed C : LOCK SIG LOCK : LOCK SIG UNLK Without CONSULT−II Check door lock knob operation in Switch monitor mode. Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" . OK or NG? OK >> Door unlock sensor is OK. NG >> GO TO 2. D ● E PIIA0348E F 2. CHECK DOOR UNLOCK SENSOR 1. 2. G Disconnect door lock actuator connector. Check continuity between door lock actuator (door unlock sensor) terminals 2(G/Y) and 4(B). Actuator connector Front door Rear door Terminals Condition H Continuity LH: D11 RH: D41 LH: D61 RH: D81 Locked No 2 (G/Y) − 4 (B) BL Unlocked Yes OK or NG? OK >> Check the following. ● Ground circuit for door unlock sensor ● Harness for open or short between door LCU or door control unit and door unlock sensor NG >> Replace door lock actuator. J PIIA0349E K L M Revision: 2004 April BL-119 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Diagnostic Procedure 4 EIS000UO 4–1 DOOR KEY CYLINDER LOCK SWITCH CHECK 1. CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (LOCK SIGNAL) ● With CONSULT−II Check driver door key cylinder switch (“KEY CYL LK”) in "DATA MONITOR" mode with CONSULT−II. “KEY CYL LK” should be “ON” when key inserted in door key cylinder was turned to lock. PIIA0350E Without CONSULT−II Check voltage between driver door control unit (LCU) connector D8 terminal 10 (GY) and ground. Key position Neutral / Unlock Lock Voltage Approx. 5V 0V OK or NG? OK >> Driver door key cylinder switch (lock) is OK. NG >> GO TO 2. PIIA0351E Revision: 2004 April BL-120 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 2. CHECK DOOR KEY CYLINDER SWITCH 1. 2. A Disconnect driver door key cylinder switch connector. Check continuity between driver door key cylinder switch connector D12 terminals 2(B) and 3(G/Y). B Key position Continuity Neutral / Unlock No Lock Yes C OK or NG? OK >> Check the following. ● Driver door key cylinder switch ground circuit ● Harness for open or short between driver door control unit (LCU) and driver door key cylinder switch NG >> Replace driver door key cylinder switch. D E F G H PIIA0352E BL J K L M Revision: 2004 April BL-121 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 4–2 DOOR KEY CYLINDER UNLOCK SWITCH CHECK 1. CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (UNLOCK SIGNAL) ● With CONSULT−II Check driver door key cylinder switch (“KEY CYL UN”) in "DATA MONITOR" mode with CONSULT−II. “KEY CYL UN−DR” should be “ON” when key inserted in driver door key cylinder was turned to lock. PIIA0353E Without CONSULT−II Check voltage between LCU01 connector D8 terminal 9 (PU/W) and ground. Key position Neutral / Lock Unlock Voltage Approx. 5V 0V OK or NG? OK >> driver door key cylinder switch (unlock) is OK. NG >> GO TO 2. PIIA0354E Revision: 2004 April BL-122 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 2. CHECK DOOR KEY CYLINDER SWITCH 1. 2. A Disconnect driver door key cylinder switch connector. Check continuity between driver door key cylinder switch connector D12 terminals 1(PU/W) and 3(GY). Key position B Continuity Neutral / Lock No Unlock Yes C OK or NG? OK >> Check the following. ● Driver door key cylinder switch ground circuit ● Harness for open or short between driver door control unit (LCU) and driver door key cylinder switch NG >> Replace driver door key cylinder switch. D E F G H PIIA0355E Diagnostic Procedure 5 EIS000UQ BL TRUNK LID KEY UNLOCK SIGNAL CHECK 1. CHECK TRUNK KEY CYLINDER SWITCH INPUT SIGNAL (UNLOCK SIGNAL) J With CONSULT−II Check trunk key cylinder switch (“TRUNK UNLK SW”) in "DATA MONITOR" mode with CONSULT−II. ● When key in key cylinder is at “NEUTRAL” position, K TRUNK UNLK SW: OFF ● When key is “UNLOCK” position, L TRUNK UNLK SW: ON Without CONSULT−II Check trunk key cylinder switch in Switch monitor mode. Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" . OK or NG? OK >> Trunk key cylinder switch is OK. NG >> GO TO 2. M ● Revision: 2004 April BL-123 PIIA0356E 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 2. CHECK TRUNK KEY CYLINDER SWITCH (UNLOCK SWITCH) 1. 2. Disconnect trunk key cylinder switch connector. Check continuity between trunk key cylinder switch connector B46 terminals 1(LG) and 2(B). Condition Continuity Neutral No Unlocked Yes OK or NG? OK >> Check the following. ● Trunk key cylinder switch ground circuit ● Harness for open or short between trunk key cylinder switch and BCM NG >> Replace trunk key cylinder switch. Diagnostic Procedure 6 PIIA0357E EIS000UR THEFT WARNING HORN ALARM CHECK 1. CHECK VEHICLE SECURITY HORN ALARM OPERATION ● ● With CONSULT−II Check horn relay “ALARM RELAY” in "ACTIVE TEST" mode with CONSULT−II. Perform operation shown on display. Theft warning horn alarm should operate. PIIA0358E 1. 2. Without CONSULT−II Disconnect BCM connector. Apply ground to BCM connector E204 terminal 127(G/W). Does horn alarm activate? OK or NG? OK >> Horn alarm is OK. NG >> GO TO 2. PIIA0359E 2. CHECK HORN RELAY Check horn relay condition. OK or NG? OK >> GO TO 3. NG >> Replace horn relay. Revision: 2004 April BL-124 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 3. CHECK POWER SUPPLY FOR HORN RELAY 1. 2. A Disconnect horn relay connector. Check voltage between horn relay connector E3-5 terminal 2 and ground. B Battery voltage should exist. OK or NG? OK >> GO TO 4. NG >> Check the following. ● 15A fuse [No. 56, located in the fuse, fusible link and relay block (J/B)] ● Harness for open or short between horn relay and fuse C D PIIA0360E E 4. CHECK HORN RELAY CIRCUIT 1. 2. F Disconnect horn relay connector. Check voltage between horn relay connector E3-5 terminals 1 and 3. G Battery voltage should exist OK or NG? OK >> Check harness for open or short between horn relay and BCM. NG >> Check harness for open or short. H BL PIIA0361E J K L M Revision: 2004 April BL-125 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM Diagnostic Procedure 7 EIS000US THEFT WARNING HEAD LAMP ALARM CHECK 1. CHECK VEHICLE SECURITY HEAD LAMP ALARM OPERATION ● ● With CONSULT−II Check head lamp relay “ALARM RELAY” in "ACTIVE TEST" mode with CONSULT−II. Perform operation shown on display. Theft warning head lamp alarm should operate. PIIA0362E Without CONSULT−II 1. Disconnect BCM connector. 2. Apply ground to BCM connector M4 terminal 5(R/Y). Does head lamp alarm activate? OK or NG? OK >> Head lamp alarm is OK. NG >> GO TO 2. PIIA0363E 2. CHECK HEAD LAMP RELAY 1 Does head lamp come on when turning lighting switch “ON”? YES or NO? YES >> GO TO 3. NO >> Check head lamp system. Refer to LT-5, "HEADLAMP (FOR USA)" . ● 3. CHECK HEAD LAMP RELAY 2 Check head lamp relay condition. OK or NG? OK >> GO TO 4. NG >> Replace horn relay. ● Revision: 2004 April BL-126 2002 Q45 VEHICLE SECURITY (THEFT WARNING) SYSTEM 4. CHECK POWER SUPPLY FOR HEAD LAMP RELAY 1. 2. A Disconnect head lamp relay-1 connector. Check voltage between head lamp relay-1 connector E3-4 terminal 1 and ground. B Battery voltage should exist. OK or NG? OK >> GO TO 5. NG >> Harness for open or short between head lamp relay and battery. C D PIIA0364E E 5. CHECK HORN RELAY CIRCUIT 1. 2. F Turn lighting switch to 2nd position. Check voltage between head lamp relay-1 connector E3-4 terminals 3 and 5. G Battery voltage should exist 3. Check voltage between head lamp relay-1 connector E3-4 terminals 6 and 7. Battery voltage should exist H OK or NG? OK >> Check harness for open or short between head lamp relay and BCM. NG >> Check harness for open or short. BL J PIIA0365E K L M Revision: 2004 April BL-127 2002 Q45 ELECTRONIC KEY SYSTEM ELECTRONIC KEY SYSTEM Component Parts and Harness Connector Location PFP:80561 EIS000O4 CIIM0006E System Description EIS000O3 Every electronic key (including transponder) has its own key ID No. However, only an electronic key with the key ID registered in the NATS IMMU and ECM can turn ON while inserted in the ignition key cylinder, allowing the engine to start. ● An ignition key (electronic key) with straight contour is adopted to prevent the electronic key from vehicle theft by abuse of duplicated key etc. ● If the batteries for the vehicle and handheld transmitter are discharged, using the emergency key integrated into the electronic key, the driver/passenger doors and trunk lid can be operated for open/close, and the steering wheel lock can be unlocked. NOTE: The engine cannot be started with an emergency key. ● If any of ECM, NATS IMMU, steering lock control unit (integrated in the key cylinder) or ignition key (electronic key) has been replaced, or if the trouble diagnosis requires additional registration, mandatory reregistration procedure and registration of the electronic key ID code (if an ignition-key is added) are required. NOTE: All the keys kept by the vehicle owner re-registration of the key ID (electronic key) shall be necessary. ● If the vehicle owner requires, electronic key ID codes can be registered for up to four keys (including the electronic key). In this case, the key IDs shall also be registered. NOTE: ● The key ID code and remote controller ID code for the key equipped on the vehicle have already been registered at factory. ● When conducting registration of key ID at repair, part replacement, and electronic key addition, even the registered ignition (standard) key shall be registered again. Therefore, collect all the keys from the vehicle owner. ● Revision: 2004 April BL-128 2002 Q45 ELECTRONIC KEY SYSTEM SECURITY INDICATOR A Operation or condition Key Condition of security indicator Electronic key Emergency key Ignition switch: ACC position Ignition switch: OFF position (electronic key is inserted.) Ignition switch: OFF position (electronic key is not inserted.) Lamp OFF Lamp OFF Lamp OFF Blinking ON ON ON Blinking Ignition switch: ON position B C OUTLINE OF ELECTRONIC KEY OPERATION Operation 1 (Insert the key into the ignition key cylinder.) 1. By inserting the ignition key (electronic key: built-in transponder) into the key cylinder, the key detection switch is turned to ON. 2. The power is supplied from the immobilizer control module → immobilizer antenna amp → antenna coil. 3. The current through the antenna coil induces a magnetic field. 4. The coil in the transponder induces electromotive force by mutual induction, which is charged in the capacitor. 5. The transponder uses the charged energy to transmit the built-in key ID signal. 6. The sent key ID signal is received by the antenna coil and transmitted via the immobilizer antenna amp to NATS IMMU. 7. NATS IMMU compares the stored key ID and received one, and only if the matching result is OK, it transmits the key rotation permission signal to the steering lock control unit (integrated in the key cylinder). 8. When the key rotation permission signal is input, the steering lock control unit activates the electronic key solenoid valve in the key cylinder to allow the electronic key to turn. 9. Turn ignition switch ON. 10. Only if the key ID matching result is OK, the ECM allows the engine to start. D E F G H BL Operation 2 (Withdraw the key from the ignition key cylinder.) 1. 2. Return the electronic key to the LOCK position of the steering system lock. When the key is removed, the electronic key solenoid valve in the key cylinder returns to inhibit the key from turning. In this case, the steering lock control unit processes the key switch ON → OFF signal by itself to inhibit the electronic key from turning. NOTE: If the A/T selector lever is not in "P" position, the electronic key does not return to LOCK position. J K L M PIIA0376E Revision: 2004 April BL-129 2002 Q45 ELECTRONIC KEY SYSTEM Schematic EIS0012R TIWM0032E Revision: 2004 April BL-130 2002 Q45 ELECTRONIC KEY SYSTEM Wiring Diagram – NATS – EIS0012S A B C D E F G H BL J K L M TIWM0033E Revision: 2004 April BL-131 2002 Q45 ELECTRONIC KEY SYSTEM TIWM0034E Revision: 2004 April BL-132 2002 Q45 ELECTRONIC KEY SYSTEM A B C D E F G H BL J K L M TIWM0035E Revision: 2004 April BL-133 2002 Q45 ELECTRONIC KEY SYSTEM Work Flow EIS000O7 PIIA0377E Revision: 2004 April BL-134 2002 Q45 ELECTRONIC KEY SYSTEM Diagnostic System Diagram EIS000O8 A B C D E F PIIA0378E Symptom Chart EIS0012T G SYMPTOM 1: ELECTRONIC KEY DOES NOT TURN ● Before performing the following diagnosis, be sure to check that the ignition key cylinder will be turned by the emergency key. If the ignition key cylinder cannot be turned by the emergency key, the ignition key cylinder is malfunctioning. Symptom Security indicator remains flashing with Electronic key inserted. Check without CONSULT-II Security indicator ON condition check Electronic key check (diagnosis procedure 1) Security indicator illuminates with Electronic key inserted. Check harness between the antenna amplifier– and NATS IMMU (Diagnosis procedures 2, 3, 4, 5, 6, 7, 8, 9, 10, 11). CONSULT-II Self-diagnosis results — Possible malfunctioning part or status Key switch Revision: 2004 April C5 Electronic key not registered — CHAIN OFF IMMU-KEY P1612 Check harness between NATS IMMU-and the steering lock control module. (Diagnosis procedures 12, 13, 14, 15) — Checking with the emergency key — BL-135 BL J K Electronic key (Transponder malfunction) D Antenna amp E NATS IMMU A Electronic key (Transponder malfunction) D Harness system Security indicator remains OFF with Electronic key inserted. Reference part in the trouble diagnostic system diagram H L M C1, 2, 3, 5 E1, 2, 3, 4 NATS IMMU A Steering lock control unit F Harness system C7 Ignition key cylinder — 2002 Q45 ELECTRONIC KEY SYSTEM SYMPTOM 2: SECURITY INDICATOR DOES NOT FLASH Symptom Security indicator does not turn ON. Check without CONSULT-II CONSULT-II Self-diagnosis results Check harness of security indicator. — Possible malfunctioning part or status Reference part in the trouble diagnostic system diagram Security indicator — Open circuit in the battery power supply line to the security indicator — NATS IMMU A Harness system C Symptom 1 EIS0012U 1. CHECK REGISTRATION OF ELECTRONIC KEY Re-register the electronic key (all electronic keys), and check the symptom. OK or NG? OK >> Electronic key ID not registered NG >> Check the following. ● All the electronic keys unsuccessful: GO TO 2. ● Only specific electronic key unsuccessful: malfunction in the applicable electronic key (including transponder) 2. CHECK ANTENNA AMP INSTALLATION Check the installation condition of the antenna amplifier. OK or NG? OK >> GO TO 3. NG >> Install the antenna amplifier correctly: Reference part E. 3. CHECK POWER SUPPLY CIRCUIT FOR NATS IMMU 1. 2. Disconnect the NATS IMMU connector. Check voltage between NATS IMMU harness connector M32 terminal 1(W) and body ground. : Battery voltage should exist. OK or NG? OK >> GO TO 4. NG >> Check the following. ● Check fuse. ● Check harness for open or short between fuse block and NATS IMMU. 4. CHECK GROUND CIRCUIT FOR NATS IMMU Check continuity between NATS IMMU harness connector M32 terminal 9(B/W) and body ground. : Continuity should exist. OK or NG? OK >> GO TO 5. NG >> Check harness and connector between body ground and NATS IMMU: Reference part C3. Revision: 2004 April BL-136 2002 Q45 ELECTRONIC KEY SYSTEM 5. CHECK ELECTRONIC KEY INSERT SIGNAL A Check voltage between NATS IMMU harness connector M32 terminal 2(PU/W) and body ground. Terminals Condition Voltage 2 (PU/W) − body ground Electronic key removed from ignition key cylinder 0V Electronic key inserted B Battery voltage C OK or NG? OK >> GO TO 6. NG >> Check the following. ● Key switch (insert) malfunction. ● Check harness for open or short between fuse block and the key switch (insert). ● Check harness for open or short between key switch (insert) and NATS IMMU. D E 6. CHECK NATS ANTENNA AMP. CIRCUIT 1 Insert electronic key into ignition key cylinder, and immediately check voltage between antenna amp harness connector M65 terminal 1(R) and body ground. Terminals 1 (R) − body ground Condition Insert electronic key into ignition key cylinder. G Voltage Approx. 5V (for 3 seconds after inserting the key) H OK or NG? OK >> GO TO 7. NG >> GO TO 10. BL 7. CHECK NATS ANTENNA AMP. CIRCUIT 2 ● ● F Disconnect antenna amp connector. Check continuity between antenna amp harness connector M65 terminal 4(B/R) and body ground. J : Continuity should exist. K OK or NG? OK >> GO TO 8. NG >> GO TO 10. L 8. CHECK NATS ANTTENA AMP. CIRCUIT 3 ● ● Connect antenna amp connector. Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp harness connector M65 terminal 2(Y) and body ground. Terminals 2 (Y) − body ground Condition Insert electronic key into ignition key cylinder. Voltage Pointer of tester should move. OK or NG? OK >> GO TO 9. NG >> GO TO 10. Revision: 2004 April BL-137 2002 Q45 M ELECTRONIC KEY SYSTEM 9. CHECK NATS ANTENNA AMP. CIRCUIT 4 Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp harness connector M65 terminal 3(Y/G) and body ground. Terminals 3 (Y/G) − body ground Condition Voltage Insert electronic key into electronic key cylinder. Pointer of tester should move. OK or NG? OK >> Replace NATS antenna amp: Reference part E. NG >> GO TO 10. 10. CHECK NATS ANTENNA AMP. CIRCUIT 5 ● ● ● Turn ignition switch OFF. Disconnect NATS IMMU and antenna amp connector. Check continuity between NATS IMMU harness connector M32 terminals 5(R), 6(Y), 7(Y/G), 8(B/R) and antenna amp harness connector M65 terminals 1(R), 2(Y), 3(Y/G), 4(B/R). 5(R) - 1(R) 6(Y) - 2(Y) 7(Y/G) - 3(Y/G) 8(B/R) - 4(B/R) ● : Continuity should exist. : Continuity should exist. : Continuity should exist. : Continuity should exist. Check continuity between NATS IMMU harness connector M32 terminals 5(R), 6(Y), 7(Y/G), 8(B/R) and body ground. 5(R) - ground 6(Y) - ground 7(Y/G) - ground 8(B/R) - ground : Continuity should not exist. : Continuity should not exist. : Continuity should not exist. : Continuity should not exist. OK or NG? OK >> Replace NATS IMMU: Reference part A. NG >> Harness malfunction between NATS IMMU and the antenna amplifier: Reference parts E1, 2, 3, 4 11. PERFORM INITIALIZATION WITH CONSULT-II Perform initialization with CONSULT-II. For the operation of initialization, refer to “CONSULT-II operation manual IVIS / NVIS”. OK or NG? OK >> END. NG >> GO TO 12. 12. CHECK POWER SUPPLY CIRCUIT FOR STEERING LOCK CONTROL UNIT ● ● ● Turn ignition switch OFF. Disconnect steering lock control unit connector. Check voltage between steering lock control unit connector 1(Y/G) body ground. : Battery voltage should exist. OK or NG? OK >> GO TO 13. NG >> Check the following. ● Check fuse. ● Check harness for open or short between fuse block and steering lock control unit. Revision: 2004 April BL-138 2002 Q45 ELECTRONIC KEY SYSTEM 13. CHECK GROUND CIRCUIT FOR STEERING LOCK A Check voltage continuity steering lock control unit harness connector M69 terminal 4(B) and body ground. : Continuity should exist. B OK or NG? OK >> GO TO 14. NG >> Repair or replace harness. C 14. CHECK ELECTRONIC KEY INSERT SIGNAL 2 Check voltage between steering lock control unit harness connector M69 terminal 2(PU/W) and body ground. Terminals Condition Voltage 2 (L) − body ground Electronic key removed from ignition key cylinder 0V Electronic key inserted D E Battery voltage OK or NG? OK >> GO TO 15. NG >> Check the following. ● Check harness for open or short between fuse block and key switch. ● Check harness for open or short between key switch and steering lock control unit. F G 15. CHECK STEERING LOCK CONTROL UNIT H Insert the electronic key into the ignition key cylinder, and immediately check voltage between steering control unit harness connector M69 terminal 3(L) and body ground. BL Terminals 3 (L) − body ground Condition Insert electronic key into ignition key cylinder. Voltage Pointer of tester should move. J OK or NG? OK >> Replace steering lock control unit. NG >> ● Replace NATS IMMU. ● Check harness for open or short between NATS IMMU and steering lock control unit. Symptom 2 K EIS0012V 1. CHECK SECURITY INDICATOR POWER CIRCUIT ● ● ● Turn ignition switch OFF. Disconnect the security indicator connector. Check voltage between security indicator harness connector M83 terminal 20(Y/G) and body ground. : Battery voltage should exist. OK or NG? OK >> GO TO 2. NG >> Check harness for open or short between fuse block and security indicator. Revision: 2004 April BL-139 2002 Q45 L M ELECTRONIC KEY SYSTEM 2. SECURITY INDICATOR GROUND CIRCUIT ● ● Disconnect the NATS IMMU connector. Check continuity between security indicator harness connector M83 terminal 19(G) and NATS IMMU harness connector M32 terminal 15(G). : Continuity should exist. ● Check continuity between NATS IMMU harness connector M32 terminal 15(G) and body ground. : Continuity should not exist. OK or NG? OK >> GO TO 3. NG >> Repair or replace harness. 3. CHECK INDICATOR GROUND SIGNAL 1. 2. Connect NATS IMMU connector. Check continuity between NATS IMMU harness connector M32 terminal 15(G) and body ground. : Continuity should exist intermittently. OK or NG? OK >> Replace security indicator. NG >> Replace NATS IMMU CONSULT-ll Function EIS0012W CONSULT-II CHECK PROCEDURE 1. 2. Turn ignition switch OFF. Connect “CONSULT-II” to Data link connector for CONSULT-II. SHIA0179E 3. 4. 5. Insert IVIS (NATS) program card into CONSULT-II. Program card “IVIS (NATS)” Turn ignition switch ON. Touch “START”. PBR455D Revision: 2004 April BL-140 2002 Q45 ELECTRONIC KEY SYSTEM 6. Perform each diagnostic test mode according to each service procedure. For further information, see the CONSULT-II Operation Manual, IVIS/NVIS. A B C SEL145Y D CONSULT-II DIAGNOSTIC TEST MODE FUNCTION CONSULT- II DIAGNOSTIC TEST MODE Description C/U INITIALIZATION When replacing any of the following three components, C/U initialization is necessary. [IVIS (NATS) electronic key / NATS IMMU/ ECM] SELF- FUNCTION CHECK ECM checks its own IVIS (NATS) communication interface by itself. SELF- DIAGNOSTIC RESULTS Detected items (screen terms) are as shown in the chart below. E F NOTE: When any initialization is performed, all ID numbers previously registered will be erased and all IVIS (NATS) electronic keys must be registered again. The engine cannot be started with an unregistered key. The system will show “DIFFERENCE OF KEY” or “LOCK MODE” as a self-diagnostic result on the CONSULT-II screen. HOW TO READ SELF-DIAGNOSTIC RESULTS G H BL J K L M SEL953W Revision: 2004 April BL-141 2002 Q45 ELECTRONIC KEY SYSTEM SYMPTOM: ELECTRONIC KEY DOES NOT TURN Symptom Malfunctioning system is displayed. Self-diagnosis results CHAIN OF ECM-IMMU P1612 ECM ● Security indicator ON ● Electronic key does not turn. 1 2 Possible malfunctioning part or status Reference part in the trouble diagnostic system diagram Open circuit in battery power supply line to NATS IMMU NATS IMMU A NATS IMMU A Open circuit in ground line to NATS IMMU Open, short to the power supply, or short to ground in the communication line between the antenna amplifier and NATS IMMU. CHAIN OF IMMU-KEY P1614 3 C1 C3 E1 - E4 Open circuit in the power supply line to the antenna amplifier E3 Open circuit in the ground line to the antenna amplifier E4 Electronic key (including transponder) malfunction D NATS IMMU malfunction A Antenna amp E Self-Diagnosis Results 1 EIS0012X CHAIN OF ECM-IMMU 1. POWER SUPPLY CIRCUIT FOR NATS IMMU ● ● ● Turn ignition switch OFF. Disconnect NATS IMMU connector. Check voltage between NATS IMMU harness connector M32 terminal 1(W) and body ground. : Battery voltage should exist. OK or NG? OK >> GO TO 2. NG >> Check the following. ● 10A fuse.[No.32 located in fuse block (J/B)] ● harness for open or short between fuse block and NATS IMMU: Reference part C1 2. CHECK IGNITION ON SIGNAL FOR NATS IMMU ● ● Turn ignition switch ON. Check voltage between NATS IMMU harness connector M32 terminal 3(W/B) and body ground. : Battery voltage should exist. OK or NG? OK >> GO TO 3. NG >> Check the following. ● 10A fuse.[No.1 located in fuse block (J/B)] ● harness for open or short between fuse block and NATS IMMU: Reference part C2 3. CHECK CIRCUIT FOR NATS IMMU Check continuity between NATS IMMU harness connector M32 terminal 9(B/W) and body ground. : Continuity should exist. OK or NG? OK >> GO TO 4. NG >> Repair or replace harness. : Reference part C3. Revision: 2004 April BL-142 2002 Q45 ELECTRONIC KEY SYSTEM 4. CHECK NATS ANTENNA AMP. CIRCUIT 1 ● ● ● A Turn ignition switch OFF. Disconnect antenna amp connector. Insert electronic key into ignition key cylinder, and immediately check voltage between the antenna amp harness connector M65 terminal 1(R) and body ground. Terminals 1 (R) − body ground Condition Insert electronic key into ignition key cylinder. Voltage C Approx. 5V (for 3 seconds after inserting the key) D OK or NG? OK >> GO TO 5. NG >> GO TO 8. E 5. CHECK NATS ANTENNA AMP. CIRCUIT 2 ● ● Connect antenna amp connector. Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp harness connector M65 terminal 2(Y) and body ground. Terminals 2 (Y) − body ground Condition Insert electronic key into ignition key cylinder. Pointer of tester should move. H BL 6. CHECK NATS ANTENNA AMP. CIRCUIT 3 Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp harness connector M65 terminal 3(Y/G) and body ground. 3 (Y/G) − body ground F G Voltage OK or NG? OK >> GO TO 6. NG >> GO TO 8. Terminals B Condition Insert electronic key into ignition key cylinder. J Voltage K Pointer of tester should move. OK or NG? OK >> GO TO 7. NG >> GO TO 8. L 7. CHECK NATS ANTENNA AMP. CIRCUIT 4 M ● ● Disconnect antenna amp connector. Check continuity between antenna amp harness connector M65 terminal 4(B/R) and body ground. : Continuity should exist. OK or NG? OK >> Replace antenna amp : Reference part E NG >> GO TO 8. Revision: 2004 April BL-143 2002 Q45 ELECTRONIC KEY SYSTEM 8. HARNESS CHECK ● ● Disconnect NATS IMMU connector. Check continuity between antenna amp harness connector M65 terminal 1(R), 2(Y), 3(Y/G), 4(B/R) and NATS IMMU harness connector M32 terminal 5(R), 6(Y), 7(Y/G), 8(B/R). Reference parts: E1, E2, E3, E4 1–5 2–6 3–7 4–8 : Continuity should exist. : Continuity should exist. : Continuity should exist. : Continuity should exist. OK or NG? OK >> Replace harness between NATS IMMU and antenna amp. : Reference part E1, E2, E3, E4 NG >> 1. Replace NATS IMMU : Reference part A. 2. Perform initialization with CONSULT-II. For the operation of initialization, refer to "CONSULT-II operation manual IVIS / NVIS". Self-Diagnosis Results 2 EIS0012Y 1. CONTINUITY CHECK Check continuity between NATS IMMU harness connector M32 terminal 9(B/W) and body ground. : Continuity should exist. OK or NG? OK >> 1. Replace NATS IMMU : Reference part A 2. Perform initialization with CONSULT-II. For the operation of initialization, refer to "CONSULT-II operation manual IVIS / NVIS". NG >> Check harness for open or short between NATS IMMU and body ground. : Reference part C3 Self-Diagnosis Results 3 EIS0012Z 1. CHECK OF ELECTRONIC KEY (TRANSPONDER) Using the other registered electronic key, check that the ignition switch can be turned ON. OK or NG? OK >> GO TO 2. NG >> electronic key (transponder) malfunction. 2. CHECK NATS ANTENNA AMP INSTALLATION Check the installation condition of the antenna amplifier. OK or NG? OK >> GO TO 3. NG >> Install the antenna amp correctly. 3. CHECK NATS ANTENNA AMP. CIRCUIT 1 Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp harness connector M65 terminal 3(Y/G) and body ground. Terminals 3 (Y/G) − body ground Condition Insert electronic key into ignition key cylinder. Voltage Pointer of tester should move. OK or NG? OK >> GO TO 4. NG >> GO TO 7. Revision: 2004 April BL-144 2002 Q45 ELECTRONIC KEY SYSTEM 4. CHECK NATS ANTENNA AMP. CIRCUIT 2 ● ● ● A Turn ignition switch OFF. Disconnect antenna amp connector. Insert electronic key into ignition key cylinder, and immediately check voltage between the antenna amp harness connector M65 terminal 1(R) and body ground. Terminals 1 (R) − body ground Condition Insert electronic key into ignition key cylinder. Voltage C Approx. 5V (for 3 seconds after inserting the key) D OK or NG? OK >> GO TO 5. NG >> GO TO 7. E 5. CHECK NATS ANTENNA AMP. CIRCUIT 3 ● ● Connect antenna amp connector. Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp harness connector M65 terminal 2(Y) and body ground. Terminals 2 (Y) − body ground Condition Insert electronic key into ignition key cylinder. Pointer of tester should move. H BL 6. CHECK NATS ANTENNA AMP. CIRCUIT 4 ● F G Voltage OK or NG? OK >> GO TO 6. NG >> GO TO 7. ● B Disconnect antenna amp connector. Check continuity between antenna amp harness connector M65 terminal 4(B/R) and body ground. J : Continuity should exist. K OK or NG? OK >> Replace antenna amp : Reference part E NG >> GO TO 7 L 7. CHECK NATS ANTENNA AMP. CIRCUIT 5 ● ● Disconnect NATS IMMU connector. Check continuity between antenna amp harness connector M65 terminal 1(R), 2(Y), 3(Y/G), 4(B/R) and NATS IMMU harness connector M32 terminal 5(R), 6(Y), 7(Y/G), 8(B/R). Reference parts: E1, E2, E3, E4 1–5 2–6 3–7 4–8 : Continuity should exist. : Continuity should exist. : Continuity should exist. : Continuity should exist. OK or NG? OK >> Replace harness between NATS IMMU and antenna amp. : Reference part E1, E2, E3, E4 NG >> 1. Replace NATS IMMU : Reference part A 2. Perform initialization with CONSULT-II. For the operation of initialization, refer to "CONSULT-II operation manual IVIS / NVIS". Revision: 2004 April BL-145 2002 Q45 M IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Component Parts and Harness Connector Location PFP:28591 EIS00128 CIIM0006E NOTE: If customer reports a “No start” condition, request ALL ELECTRONIC KEY to be brought to the Dealer is case of a NATS malfunction. System Description EIS00129 IVIS (Infinity Vehicle Immobilizer System – NATS) has the following immobilizer functions: ● Since only IVIS (NATS) electronic keys, whose ID nos. have been registered into the ECM and IMMU of IVIS (NATS), allow the engine to run, operation of a stolen vehicle without a IVIS (NATS) registered electronic key is pre-vented by IVIS (NATS). That is to say, IVIS (NATS) will immobilize the engine if someone tries to start it without the registered electronic key of IVIS (NATS). ● All of the originally supplied electronic key IDs (except for card key and emergency key) have been IVIS (NATS) registered. If requested by the vehicle owner, a maximum of four key IDs can be registered into the IVIS (NATS) components. ● The security indicator blinks when the ignition switch is in “OFF” or “ACC” position. Therefore, IVIS (NATS) warns outsiders that the vehicle is equipped with the anti-theft system. ● When IVIS (NATS) detects any malfunctions, the security indicator lamp lights up while electronic key is in the “ON” position. ● IVIS (NATS) trouble diagnoses, system initialization and additional registration of other IVIS (NATS) electronic key IDs must be carried out using CONSULT- ll hardware and CONSULT- ll IVIS (NATS) software. When IVIS (NATS) initialization has been completed, the ID of the inserted electronic key is automatically IVIS (NATS) registered. Then, if necessary, additional registration of other IVIS (NATS) electronic key IDs can be carried out. Regarding the procedures of IVIS (NATS) initialization and IVIS (NATS) electronic key ID registration, refer to CONSULT-II operation manual, IVIS/NVIS. Revision: 2004 April BL-146 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) NOTE: When servicing a malfunction of the IVIS (NATS) indicated by lighting up of Security Indicator Lamp or registering another IVIS (NATS) electronic key ID no., it is necessary to re-register original key identification. Therefore, be sure to receive ALL ELECTRONIC KEYS from vehicle owner. A System Composition B EIS0012A The immobilizer function of the IVIS (NATS) consists of the following: ● IVIS (NATS) electronic key ● IVIS (NATS) antenna amp. Located in the ignition key cylinder ● Steering lock control unit. ● IVIS (NATS) immobilizer control unit (IMMU) ● Engine control module (ECM) ● Security indicator C D E F G H BL PIIA0376E J K L M Revision: 2004 April BL-147 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Schematic EIS0012B TIWM0032E Revision: 2004 April BL-148 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Wiring Diagram – NATS – EIS0012C A B C D E F G H BL J K L M TIWM0033E Revision: 2004 April BL-149 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) TIWM0034E Revision: 2004 April BL-150 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) A B C D E F G H BL J K L M TIWM0035E Revision: 2004 April BL-151 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) CONSULT- ll EIS0012D CONSULT-II INSPECTION PROCEDURE 1. 2. Turn ignition switch OFF. Connect CONSULT-II to data link connector. 3. Insert IVIS (NATS) program card into CONSULT-II. Program card “IVIS (NATS)” Turn ignition switch ON. Touch “START”. SHIA0179E 4. 5. PBR455D 6. Perform each diagnostic test mode according to each service procedure. For further information, see the CONSULT-II Operation Manual, IVIS/NVIS. SEL145Y CONSULT-II DIAGNOSTIC TEST MODE FUNCTION CONSULT- II DIAGNOSTIC TEST MODE Description C/U INITIALIZATION When replacing any of the following three components, C/U initialization is necessary. [IVIS (NATS) electronic key/ IMMU/ ECM] SELF- FUNCTION CHECK ECM checks its own IVIS (NATS) communication interface by itself. SELF- DIAGNOSTIC RESULTS Detected items are as shown in the chart below. NOTE: When any initialization is performed, all ID numbers previously registered will be erased and all IVIS (NATS) electronic keys must be registered again. The engine cannot be started with an unregistered key. The system will show “DIFFERENCE OF KEY” or “LOCK MODE” as a self-diagnostic result on the CONSULT-II screen. Revision: 2004 April BL-152 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) HOW TO READ SELF-DIAGNOSTIC RESULTS A B C D E F SEL953W NATS SELF-DIAGNOSTIC RESULT ITEM CHART G P No.Code (Self-diagnostic result of "ENGINE") Description P1613 The malfunction of ECM internal circuit of IMMU communication line is detected. Refer to BL-156, "Diagnostic Procedure 1" . CHAIN OF ECM-IMMU P1612 Communication impossible between ECM and IMMU. Refer to BL-156, "Diagnostic Procedure 2" . DIFFERENCE OF KEY P1615 IMMU can receive the key ID signal but the result of ID verification between key ID and IMMU is NG. Refer to BL-159, "Diagnostic Procedure 3" . IMMU cannot receive the key ID signal. Perform initialization with CONSULT-II. For the operation of initialization,. refer to “CONSULT-II operation manual, IVIS/NVIS" Detected items (Screen terms) ECM INT CIRC-IMMU CHAIN OF IMMU-KEY ID DISCORD, IMM-ECM LOCK MODE DON'T ERASE BEFORE CHECKING ENG DIAG Revision: 2004 April P1614 P1611 P1610 — The result of ID verification between IMMU and ECM is NG. System initialization is required. When the starting operation is carried out 5 or more times consecutively under the following conditions, IVIS(NATS) will shift the mode to one which prevents the engine from being started. ● unregistered electronic key is used ● IMMU or ECM malfunctioning Engine trouble data and IVIS (NATS) trouble data have been detected in ECM. BL-153 Diagnostic procedure Refer to BL-159, "Diagnostic Procedure 4" . Refer to BL-160, "Diagnostic Procedure 5" . Refer to BL-154, "Work Flow" . 2002 Q45 H BL J K L M IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Work Flow EIS0012E PIIA0379E Revision: 2004 April BL-154 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Symptom Chart 1 EIS0028Z A Displayed “SELF-DIAG RESULTS” on CONSULT-II screen. SYMPTOM ● ● DIAGNOSTIC PROCEDURE SYSTEM (Malfunctioning part or mode) REFERENCE PART NO. OF ILLUSTRATION B Security indicator lighting up* ECM INT CIRC-IMMU Engine will start. CHAIN OF ECM-IMMU Refer to BL-156, "Diagnostic Procedure 1" . Refer to BL-156, "Diagnostic Procedure 2" . ECM B C Open circuit in battery voltage line of IMMU circuit C1 Open circuit in ignition line of IMMU circuit C2 Open circuit in ground line of IMMU circuit C3 Open circuit in communication line between IMMU and ECM C4 Short circuit between IMMU and ECM communication line and battery voltage line C4 C4 D F G ● Security indicator lighting up* Short circuit between IMMU and ECM communication line and ground line ● Engine hard to start ECM B IMMU A Refer to BL-159, "Diagnostic Procedure 3" . Unregistered key D DIFFERENCE OF KEY IMMU A Malfunction of key ID chip E5 CHAIN OF IMMU-KEY Perform initialization with CONSULT-II. For the operation of initialization,. refer to “CONSULT-II operation manual IVIS/ NVIS”. IMMU A Antenna amp E6 ID DISCORD, IMM-ECM LOCK MODE ● MIL staying ON ● Security indicator lighting up* DON'T ERASE BEFORE CHECKING ENG DIAG Refer to BL-159, "Diagnostic Procedure 4" Refer to BL-160, "Diagnostic Procedure 5" . WORK FLOW E H BL J K L System initialization has not yet been completed. F ECM F LOCK MODE D Engine trouble data and NATS trouble data have been detected in ECM — M *: When IVIS (NATS) detects trouble, the security indicator lights up while electronic key is in the “ON” position. Symptom Chart 2 EIS00159 SYSTEM (Malfunctioning part or mode) SYMPTOM Security ind. Security ind. Does not light up Open circuit between Fuse and IVIS (NATS) IMMU Continuation of initialization mode IVIS (NATS) IMMU Revision: 2004 April BL-155 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Diagnostic System Diagram EIS0015A PIIA0378E Diagnostic Procedure 1 EIS00291 Self-diagnostic results: "ECM INT CIRC-IMMU" displayed on CONSULT-II screen 1. SELF-DIAGNOSTIC RESULTS Confirm SELF-DIAGNOSTIC RESULTS “ECM INT CIRC-IMMU” displayed on CONSULT-II screen. YES >> 1. Replace ECM. (Diagnostic system diagram part No. B) 2. Perform initialization with CONSULT-II. For the operation of initialization, refer to “CONSULTII operation manual, IVIS/NVIS". SEL314W Diagnostic Procedure 2 EIS00292 Self-diagnostic results: “CHAIN OF ECM-IMMU” displayed on CONSULT-II screen 1. SELF-DIAGNOSTIC RESULTS Perform self-diagnosis. Is “CHAIN OF ECM-IMMU” displayed on the screen? YES NO >> GO TO 2. >> GO TO SEL292W Revision: 2004 April BL-156 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) 2. POWER SUPPLY CIRCUIT CHECK 1. 2. 3. A Turn ignition switch OFF. Disconnect NATS IMMU connector M32. Check voltage between NATS IMMU harness connector M32 terminal 1 (W) and body ground. B Battery voltage should exist. C OK or NG? OK >> GO TO 3. NG >> Check the following: ● 10A fuse [No.32, located in fuse block (J/B)] ● Harness for open or short between fuse and NATS IMMU connector. D E PIIA0366E 3. POWER SUPPLY CIRCUIT CHECK F 1. 2. G Turn ignition switch ON. Check voltage between NATS IMMU harness connector M32 terminal 3 (W/B) and body ground. Battery voltage should exist. OK or NG? OK >> GO TO 4. NG >> Check the following: ● 10A fuse [No. 1, located in fuse block (J/B)] ● Harness for open or short between fuse and NATS IMMU connector. H BL 4. BODY GROUND CIRCUIT CHECK 1. 2. J Turn ignition switch OFF. Check continuity between NATS IMMU harness connector M32 terminal 9 (B/W) and body ground. K Continuity should exist. OK or NG? OK >> GO TO 5. NG >> Repair or replace harness between NATS IMMU and body ground. L M PIIA3123E 5. COMMUNICATION LINE CIRCUIT CHECK 1. 2. Disconnect ECM and NATS IMMU connector. Check continuity between NATS IMMU harness connector M32 terminal 11 (G/W) and ECM harness connector F102 terminal 167 (G/W). Continuity should exist. OK or NG? OK >> GO TO 6. NG >> Repair or replace harness between NATS IMMU and BCM. Revision: 2004 April BL-157 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) 6. COMMUNICATION LINE CIRCUIT CHECK 1. 2. Turn the ignition switch OFF. Check continuity between NATS IMMU harness connector M32 terminal 11 (G/W) and body ground. Continuity should not exist. OK or NG? OK >> GO TO 7. NG >> Communication line is short-circuit with ground line. ● Repair or replace harness. 7. REPLACE NATS IMMU 1. 2. Replace NATS IMMU Ref. part No. A Perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. Does the engine start? Yes >> NATS IMMU is malfunctioning. No >> ● ECM is malfunctioning. ● Replace ECM. Ref. part No. B Revision: 2004 April BL-158 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Diagnostic Procedure 3 EIS00293 A Self-diagnostic results: “DIFFERENCE OF KEY” displayed on CONSULT-II screen 1. SELF-DIAGNOSTIC RESULTS B Confirm SELF-DIAGNOSTIC RESULTS “DIFFERENCE OF KEY” displayed on CONSULT-II screen. C D E SEL956W ● ● Perform initialization with CONSULT-ll. Re-register all IVIS(NATS) electronic key IDs. For the operation of initialization, refer to “CONSULT-ll operation manual IVIS/NVIS”. Start the engine. F G : Does the engine start? YES or NO? YES >> END (electronic key ID was unregistered.) NO >> Replace NATS IMMU. ● Perform initialization with CONSULT-II. For the operation of initialization, refer to “CONSULT-II operation manual IVIS/NVIS”. Diagnostic Procedure 4 H BL EIS00294 Self-diagnostic results: “ID DISCORD, IMMU-ECM” displayed on CONSULT-II screen J 1. SELF-DIAGNOSTIC RESULTS Confirm SELF-DIAGNOSTIC RESULTS “ID DISCORD, IMMUECM” displayed on CONSULT-II screen. ● Perform initialization with CONSULT-ll. Re-register all IVIS (NATS) electronic key IDs. For the operation of initialization, refer to “CONSULT-ll operation manual IVIS/NVIS”. ● Start the engine. K L M : Does the engine start? YES or NO? YES >> END (electronic key ID was unregistered.) NO >> Replace ECM. ● Perform initialization with CONSULT-II. For the operation of initialization, refer to “CONSULT-II operation manual IVIS/NVIS”. Revision: 2004 April BL-159 SEL958W 2002 Q45 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) Diagnostic Procedure 5 EIS00295 Self-diagnostic results: “LOCK MODE” displayed on CONSULT-II screen 1. SELF-DIAGNOSTIC RESULTS Confirm SELF-DIAGNOSTIC RESULTS “LOCK MODE” displayed on CONSULT-II screen. Turn the ignition switch to OFF position. Turn the ignition switch to ON position with a registered electronic key. (Do not start engine.) Wait for 5 seconds. 3. Return the electronic key to the OFF position. 4. Repeat steps 2 and 3 twice (total of three cycles). 5. Start the engine. 1. 2. : Does the engine start? YES or NO? YES >> System is OK. (Now the system is escaped from “LOCK MODE”) NO >> GO TO 2. SEL960W 2. PERFORM INITIALIZATION Perform initialization with CONSULT-ll. For the initialization procedure, refer to “CONSULT-ll operation manual IVIS/NVIS”. : Can the system be initialized? YES or NO? YES >> System is OK. NO >> Go to BL-159, "Diagnostic Procedure 3" . Revision: 2004 April BL-160 2002 Q45 HOMELINK UNIVERSAL TRANSCEIVER HOMELINK UNIVERSAL TRANSCEIVER Wiring Diagram – TRNSCV – PFP:96401 A EIS00296 B C D E F G H BL J K L M TIWM0118E Revision: 2004 April BL-161 2002 Q45 HOMELINK UNIVERSAL TRANSCEIVER Trouble Diagnoses EIS00297 DIAGNOSTIC PROCEDURE SYMPTOM: Transmitter does not activate receiver. Before conducting the procedure given below, make sure that system receiver (garage door opener, etc.) operates with original, hand-held transmitter. If NG, receiver or hand-held transmitter is at fault, not vehicle related. 1. ILLUMINATE CHECK Turn ignition switch “OFF”. Does red light (LED) of transmitter illuminate when any button is pressed? YES or NO? YES >> GO TO 2. NO >> GO TO 3. ● ● SEL442U 2. TRANSMITTER CHECK Check transmitter with Tool*. *:For details, refer to Technical Service Bulletin. OK or NG? OK >> Receiver or handheld transmitter malfunction, not vehicle related. NG >> Replace transmitter with sun visor assembly. 3. POWER SUPPLY CHECK 1. 2. 3. Disconnect transmitter connector. Turn ignition switch “OFF”. Check voltage between transmitter harness connector R5 terminal 1(R/W) and body ground. : Battery voltage should exist. OK or NG? OK >> GO TO 4. NG >> ● Check 10A fuse [No. 8 located in the fuse block (J/B) No.1] ● Harness for open or short between fuse and transmitter PIIA0338E Revision: 2004 April BL-162 2002 Q45 HOMELINK UNIVERSAL TRANSCEIVER 4. GROUND CIRCUIT CHECK A Check continuity between transmitter harness connector R5 terminal 2(B) and body ground. : Continuity should exist. B OK or NG? OK >> Replace transmitter with sun visor assembly. NG >> Repair harness. C D PIIA0339E E F G H BL J K L M Revision: 2004 April BL-163 2002 Q45 BODY REPAIR BODY REPAIR Body Exterior Paint Color PFP:60100 EIS000K2 PIIA0090E Color code BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX6 BQX1 Description Red Dark Blue Dark Green Yellowish Green Black Green Silver White Paint type P P P M 2S M TM 3P Hard clear coat X X X X X X X X Component 1 Bumper fascia Body Body color BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX6 BQX1 Body Black AG01 AG01 AG01 AG01 AG01 AG01 AG01 AG01 Molding Chromiumplate Cr Cr Cr Cr Cr Cr Cr Cr Case Body color BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX6 BQX1 Base Body color BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX6 BQX1 2 Front grille 3 Door outside mirror 4 Side guard molding Body color BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX6 BQX1 5 Center mudguard Body color BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX6 BQX1 6 Door sash Black 701G-1 701G-1 701G-1 701G-1 701G-1 701G-1 701G-1 701G-1 7 Door outside handle escutcheon Body color BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX 6 BQX1 8 Door outside handle Chromiumplate Cr Cr Cr Cr Cr Cr Cr Cr Body Body color BAX8 BBW5 BDT2 BJW0 BKH3 BKR4 BKX6 BQX1 9 Back door finisher Molding Chromiumplate Cr Cr Cr Cr Cr Cr Cr Cr 2S:2-Coat solid, M:Metallic, Revision; 2004 April P:Pearl, 3P:3-Coat pearl, TM:Micro titanium metallic BL-164 2002 Q45 BODY REPAIR Body Component Parts EIS00A5Y A UNDERBODY COMPONENT PARTS B C D E F G H BL J K L M SIIA2424E Revision; 2004 April BL-165 2002 Q45 BODY REPAIR 1. Radiator core support assembly 2. Upper radiator core support 3. Side radiator core support 4. Lower radiator core support 5. Hood lock stay 6. Hoodledge assembly (RH&LH) 7. Hoodledge reinforcement (RH&LH) 8. Upper hoodledge (RH&LH) 9. Lower front hoodledge (RH&LH) 10. Rear hoodledge reinforcement (RH&LH) 11. Upper dash crossmember assembly 12. Upper dash assembly 13. Side cowl top 14. Lower dash 15. Side dash (RH&LH) 16. Front floor center 17. Front floor 18. Inner sill (RH&LH) 19. Rear seat crossmember assembly 20. Rear floor front 21. Rear seat crossmember 22. Rear floor belt anchor reinforcement 23. Rear seat back support assembly 24. Center rear crossmember 25. Rear floor rear 26. Muffler mounting bracket 27. Rear floor side (RH&LH) 28. Spare tire clamp bracket 29. Front side member closing plate assembly (RH&LH) 30. Front side member front closing plate (RH&LH) 31. Front side member assembly (RH&LH) 32. Front side member (RH&LH) 33. Front side member outrigger assembly (RH&LH) 34. Front side member rear extension (RH&LH) 35. Rear side member assembly (RH&LH) 36. Rear side member extension (RH&LH) Revision; 2004 April BL-166 2002 Q45 BODY REPAIR BODY COMPONENT PARTS A B C D E F G H BL J K L M SIIA2425E Revision; 2004 April BL-167 2002 Q45 BODY REPAIR 1. Hood 2. Front fender (RH&LH) 3. Front fender bracket (RH&LH) 4. Side body assembly (RH&LH) 5. Outer sill (RH&LH) 6. Upper front pillar hinge brace assembly (RH&LH) 7. Outer sill reinforcement (RH&LH) 8. Center sill reinforcement (RH&LH) 9. Upper inner front pillar assembly (RH&LH) 10. Inner center pillar (RH&LH) 11. Inner rear pillar (RH&LH) 12. Outer rear wheelhouse (RH&LH) 13. Outer rear wheelhouse brace (RH&LH) 14. Outer rear wheelhouse reinforcement (RH&LH) 15. Inner rear wheelhouse assembly (RH&LH) 16. Seat back support (RH&LH) 17. Side parcel shelf (RH&LH) 18. Rear parcel shelf bracket (RH&LH) 19. Parcel shelf with rear waist 20. Roof 21. Front roof rail 22. Front roof bow 23. Center roof bow No.1 24. Rear roof bow 25. Center roof bow No.2 26. Rear roof rail 27. Roof assembly 28. Rear fender (LH) 29. Rear fender (RH) 30. Rear combination lamp base 31. Fuel filler lid 32. Trunk lid 33. Rear panel assembly 34. Front door assembly (RH&LH) 35. Outer front door panel (RH&LH) 36. Rear door assembly (RH&LH) 37. Outer rear door panel (RH&LH) 38. Front bumper reinforcement 39. Rear bumper reinforcement Revision; 2004 April BL-168 2002 Q45 BODY REPAIR Corrosion Protection EIS000K4 DESCRIPTION A To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-corrosive measures. B ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL) To improve repairability and corrosion resistance, a new type of anticorrosive percolated steel sheet has been adopted replacing conventional zinc-coated steel sheet. Galvannealed steel is electroplated and heated to form Zinc-iron alloy, which provides excellent and long term corrosion resistance with cationic electrode position primer. C D E PIIA0093E Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive performance built into the vehicle at the factory. F G PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER A phosphate coating treatment and a cationic electrode position primer, which provide excellent corrosion pro- H tection, are employed on all body components. CAUTION: Confine paint removal during welding operations to an absolute BL minimum. J K PIIA0095E Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain anti-corrosive performance built into the vehicle at the factory. Revision; 2004 April BL-169 2002 Q45 L M BODY REPAIR ANTI-CORROSIVE WAX To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sections. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf life. PIIA0096E Revision; 2004 April BL-170 2002 Q45 BODY REPAIR UNDERCOATING The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chipping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoating which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable. A Precautions in undercoating B 1. 2. 3. 4. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three way catalyst which are subjected to heat). Do not undercoat the exhaust pipe or other parts which become hot. Do not undercoat rotating parts. Apply bitumen wax after applying undercoating. C D E F G H BL J K L PIIA0097E M Revision; 2004 April BL-171 2002 Q45 BODY REPAIR Body Sealing EIS000K5 DESCRIPTION The following figure shows the areas which are sealed at the factory. Sealant which has been applied to these areas should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of sealant and not to allow other unaffected parts to come into contact with the sealant. PIIA0098E Revision; 2004 April BL-172 2002 Q45 BODY REPAIR A B C D E F G H BL J K L M PIIA0099E Revision; 2004 April BL-173 2002 Q45 BODY REPAIR PIIA0100E Revision; 2004 April BL-174 2002 Q45 BODY REPAIR Body Construction EIS000K6 A BODY CONSTRUCTION B C D E F G H BL J K L M PIIA0101E Revision; 2004 April BL-175 2002 Q45 BODY REPAIR Body Alignment EIS000K7 BODY CENTER MARKS A mark has been placed on each part of the body to indicate the vehicle center. When repairing parts damaged by an accident which might affect the vehicle frame (members, pillars, etc.), more accurate and effective repair will be possible by using these marks together with body alignment specifications. PIIA0102E Revision; 2004 April BL-176 2002 Q45 BODY REPAIR PANEL PARTS MATCHING MARKS A mark has been placed on each body panel to indicate the parts matching positions. When repairing parts damaged by an accident which might affect the vehicle structure (members, pillars, etc.), more accurate and effective repair will be possible by using these marks together with body alignment specifications. A B C D E F G H BL J K L M PIIA0103E Revision; 2004 April BL-177 2002 Q45 BODY REPAIR DESCRIPTION ● ● ● ● ● ● All dimensions indicated in the figures are actual. When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself to make sure there is no free play. When a measuring tape is used, check to be sure there is no elongation, twisting or bending. Measurements should be taken at the center of the mounting holes. An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side is symmetrically the same value. The coordinates of the measurement points are the distances measured from the standard line of "X", "Y" and "Z". PIIA0104E Revision; 2004 April BL-178 2002 Q45 BODY REPAIR ENGINE COMPARTMENT Measurement A B C D E F G H BL J PIIA0105E K L M Revision; 2004 April BL-179 2002 Q45 BODY REPAIR Measurement Points PIIA0106E Revision; 2004 April BL-180 2002 Q45 BODY REPAIR UNDERBODY Measurement A B C D E F G H BL J K L M PIIA0107E Revision; 2004 April BL-181 2002 Q45 BODY REPAIR Measurement Points PIIA0108E Revision; 2004 April BL-182 2002 Q45 BODY REPAIR PASSENGER COMPARTMENT Measurement A B C D E F G H BL J K L M PIIA0109E Revision; 2004 April BL-183 2002 Q45 BODY REPAIR Measurement Points PIIA0110E Revision; 2004 April BL-184 2002 Q45 BODY REPAIR REAR BODY Measurement A B C D E F G H BL J PIIA0111E K L M Revision; 2004 April BL-185 2002 Q45 BODY REPAIR Measurement Points PIIA0112E Revision; 2004 April BL-186 2002 Q45 BODY REPAIR Handling Precautions for Plastics EIS000K8 A HANDLING PRECAUTIONS FOR PLASTICS Abbreviation Material name Heat resisting temperature °C(°F) Resistance to gasoline and solvents Other cautions B PE Polyethylene 60(140) Gasoline and most solvents are harmless if applied for a very short time (wipe up quickly). Flammable C PVC Polyvinyl Chloride 80(176) Same as above. Poison gas is emitted when burned. D EPM/ EPDM Ethylene Propylene (Diene) rubber 80(176) Same as above. Flammable TPO/ TPR Thermoplastic Olefine/ Thermoplastic Rubber 80(176) Same as above. Flammable PP Polypropylene 90(194) Same as above. Flammable, avoid battery acid. UP Polyester thermoset 90(194) Same as above. Flammable PS Polystyrene 80(176) Avoid solvents. Flammable ABS Acrylonitrile Butadiene Styrene resin 80(176) Avoid gasoline and solvents. AES Acrylonitrile Ethylene Styrene 80(176) Same as above. PMMA Polymethyl Methacrylate 85(185) Same as above. AAS Acrylonitrile Acrylic Styrene 85(185) Same as above. AS Acrylonitrile Styrene 85(185) Same as above. EVA Polyvinyl Ethyl Acetate 90(194) Same as above. ASA Acrylonitrile Styrene Acrylate 100(222) Same as above. PPO/ PPE Polyphenylene Oxide/ Polyphenylene Ether 110(230) Same as above. PC Polycarbonate 120(248) Same as above. PAR Polyacrylate 180(356) Same as above. LLDPE Lenear Low Density PE 45(100) Gasoline and most solvents are harmless. PUR Polyurethane 90(194) Same as above. TPU Thermoplastic Urethane 110(230) Same as above. PPC Polypropylene Composite 115(239) Same as above. Flammable POM Polyacetal 120(248) Same as above. Avoid battery acid. PBT+P C Polybutylene Terephthalate+Polycarbonate 120(248) Same as above. Flammable PA Polyamide (Nylon) 140(284) Same as above. Avoid immersing in water. PBT Polybutylene Terephthalate 140(284) Same as above. FRP Fiber Reinforced Plastics 170(338) Same as above. PET Polyethylene Terephthalate 180(356) Same as above. PEI Polyetherimide 200(392) Same as above. E G H BL Flammable J K Flammable L M Avoid battery acid. 1. When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics (influence of heat and solvent) and remove them if necessary or take suitable measures to protect them. 2. Plastic parts should be repaired and painted using methods suiting the materials, characteristics. Revision; 2004 April BL-187 F 2002 Q45 BODY REPAIR LOCATION OF PLASTIC PARTS PIIA0113E Revision; 2004 April BL-188 2002 Q45 BODY REPAIR A B C D E F G H BL PIIA0114E J K L M Revision; 2004 April BL-189 2002 Q45 BODY REPAIR Precautions in Repairing High Strength Steel EIS000K9 High strength steel is used for body panels in order to reduce vehicle weight. Accordingly, precautions in repairing automotive bodies made of high strength steel are described below: HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES Tensile strength 373 N/mm2 (38kg/mm2 ,54klb/sq in) 785-981 Nissan/Infinity designation SP130 N/mm 2 (80-100kg/mm2 114-142klb/sq in) Major applicable parts ● Front side member assembly ● Upper hoodledge ● Upper pillar hinge brace assembly ● Rear side member extension ● Other reinforcements ● Front bumper reinforcement ● Rear bumper reinforcement SP150 SP130 is the most commonly used HSS. SP150 HSS is used only on parts that require much more strength. Revision; 2004 April BL-190 2002 Q45 BODY REPAIR Read the following precautions when repairing HSS: 1. Additional points to consider ● The repair of reinforcements (such as side members) by heating is not recommended since it may weaken the component. When heating is unavoidable, do not heat HSS parts above 550°C (1,022°F). Verify heating temperature with a thermometer. (Crayon-type and other similar type thermometer are appropriate.) A B C D PIIA0115E ● E When straightening body panels, use caution in pulling any HSS panel. Because HSS is very strong, pulling may cause deformation in adjacent portions of the body. In this case, increase the number of measuring points, and carefully pull the HSS panel. F G H PIIA0116E ● When cutting HSS panels, avoid gas (torch) cutting if possible. Instead, use a saw to avoid weakening surrounding areas due to heat. If gas (torch) cutting is unavoidable, allow a minimum margin of 50 mm (1.97in). BL J K PIIA0117E ● When welding HSS panels, use spot welding whenever possible in order to minimize weakening surrounding areas due to heat. If spot welding is impossible, use M.I.G. welding. Do not use gas (torch) welding because it is inferior in welding strength. M PIIA0144E Revision; 2004 April BL-191 L 2002 Q45 BODY REPAIR ● ● 2. The spot weld on HSS panels is harder than that of an ordinary steel panel. Therefore, when cutting spot welds on a HSS panel, use a low speed high torque drill (1,000 to 1,200 rpm) to increase drill bit durability and facilitate the operation. SP150 HSS panels with a tensile strength of 785 to 981 N/ mm2 (80 to 100 kg/mm2 , 114 to 142 klb/sq in), used as reinforcement in the door guard beams, is too strong to repair. When these HSS parts are damaged, the outer panels also sustain substantial damage; therefore, the assembly parts must be replaced. PIIA0145E Precautions in spot welding HSS This work should be performed under standard working conditions. Always note the following when spot welding HSS: ● The electrode tip diameter must be sized properly according to the metal thickness. PIIA0146E ● The panel surfaces must fit flush to each other, leaving no gaps. PIIA0147E ● Follow the specifications for the proper welding pitch. Unit:mm Thickness (t) 0.6 0.8 1.0 1.2 1.6 1.8 (0.024) (0.031) (0.039) (0.047) (0.063) (0.071) Minimum pitch (l) 10 (0.39) or over 12 (0.47) or over 18 (0.71) or over 20 (0.79) or over 27 (1.06) or over 31 (1.22) or over PIIA0148E Revision; 2004 April BL-192 2002 Q45 BODY REPAIR Replacement Operations EIS00A5Z DESCRIPTION A This section is prepared for technicians who have attained a high level of skill and experience in repairing collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body repair techniques should not attempt to repair collision-damaged vehicles by using this section. B Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the original functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) contains additional information, including cautions and warning, that are not including in this manual. Technicians should refer to both manuals to ensure proper repairs. Please note that these information are prepared for worldwide usage, and as such, certain procedures might not apply in some regions or countries. C D E F G H BL J K L M Revision; 2004 April BL-193 2002 Q45 BODY REPAIR The symbols used in this section for cutting and welding / brazing operations are shown below. PIIA0149E Revision; 2004 April BL-194 2002 Q45 BODY REPAIR ● Front pillar butt joint can be determined anywhere within shaded area as shown in the figure. The best location for the butt joint is at position A due to the construction of the vehicle. Refer to the front pillar section. A B C PIIA0150E D ● Determine cutting position and record distance from the locating indent. Use this distance when cutting the service part. Cut outer front pillar over 60 mm above inner front pillar cut position. E F G PIIA0151E ● H Prepare a cutting jig to make outer pillar easier to cut. Also, this will permit service part to be accurately cut at joint position. BL J K PIIA0152E ● 1. 2. 3. 4. 5. An example of cutting operation using a cutting jig is as follows. Mark cutting lines. A: Cut position of outer pillar B: Cut position of inner pillar Align cutting line with notch on jig. Clamp jig to pillar. Cut outer pillar along groove of jig. (At position A) Remove jig and cut remaining portions. Cut inner pillar at position B in same manner. L M PIIA0153E Revision; 2004 April BL-195 2002 Q45 BODY REPAIR RADIATOR CORE SUPPORT SIIA2426E Revision; 2004 April BL-196 2002 Q45 BODY REPAIR RADIATOR CORE SUPPORT (PARTIAL REPLACEMENT) A B C D E F G H BL J K L M SIIA2427E Revision; 2004 April BL-197 2002 Q45 BODY REPAIR HOODLEDGE ● Work after radiator core support has been removed. PIIA0078E Revision; 2004 April BL-198 2002 Q45 BODY REPAIR HOODLEDGE (PARTIAL REPLACEMENT) ● A Work after radiator core support has been removed. B C D E F G H BL J K L M PIIA0079E Revision; 2004 April BL-199 2002 Q45 BODY REPAIR FRONT SIDE MEMBER ● Work after hoodledge and radiator core support have been removed. PIIA0080E Revision; 2004 April BL-200 2002 Q45 BODY REPAIR FRONT SIDE MEMBER (PARTIAL REPLACEMENT) ● A Work after radiator core support has been removed. B C D E F G H BL J K L M PIIA0081E Revision; 2004 April BL-201 2002 Q45 BODY REPAIR FRONT PILLAR ● Work after rear hoodledge reinforcement has been removed. PIIA0082E Revision; 2004 April BL-202 2002 Q45 BODY REPAIR A B C D E F G H BL J K L M PIIA0083E Revision; 2004 April BL-203 2002 Q45 BODY REPAIR CENTER PILLAR PIIA0084E Revision; 2004 April BL-204 2002 Q45 BODY REPAIR OUTER SILL A B C D E F G H BL J K L M PIIA0085E Revision; 2004 April BL-205 2002 Q45 BODY REPAIR REAR FENDER PIIA0086E Revision; 2004 April BL-206 2002 Q45 BODY REPAIR REAR PANEL A B C D E F G H BL J K L M PIIA0087E Revision; 2004 April BL-207 2002 Q45 BODY REPAIR REAR FLOOR REAR ● Work after rear panel has been removed. PIIA0088E Revision; 2004 April BL-208 2002 Q45 BODY REPAIR REAR SIDE MEMBER EXTENSION ● A Work after rear panel and rear end crossmember have been removed. B C D E F G H BL J K L M PIIA0089E Revision; 2004 April BL-209 2002 Q45 BODY REPAIR Revision: 2004 April BL-210 2002 Q45
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