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BODY, LOCK & SECURITY SYSTEM

I BODY

SECTION

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BODY, LOCK & SECURITY SYSTEM

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CONTENTS
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 4
Precautions for work ................................................ 4
Wiring Diagnosis and trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 5
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 8
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 9
DOORS ................................................................. 9
TRUNK .................................................................. 9
SUNROOF/HEADLINER ....................................... 9
SEATS ................................................................... 9
UNDERHOOD ..................................................... 10
Diagnostic Worksheet .............................................11
HOOD ....................................................................... 13
Fitting Adjustment .................................................. 13
FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUSTMENT .................................................................. 13
SURFACE HEIGHT ADJUSTMENT ................... 13
Removal and Installation of Hood Assembly. ......... 14
Removal and Installation of Hood Lock Control. ... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
Hood Lock Control Inspection. ............................... 16
POWER DOOR LOCK SYSTEM .............................. 17
Component Parts and Harness Connector Location... 17

Revision: 2004 April

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System Description ................................................. 18
POWER SUPPLY AND GROUND ...................... 18
OPERATION ........................................................ 18
Schematic ............................................................... 19
Wiring Diagram – D/LOCK – .................................. 20
Terminals and Reference Value for BCM ............... 26
Terminals and Reference Value for Driver Door Control Unit (LCU01) ..................................................... 27
Terminals and Reference Value for Passenger and
Rear LH, RH Door Control Units ............................ 27
Work Flow ............................................................... 28
Preliminary Check .................................................. 28
POWER SUPPLY AND GROUND CIRCUIT
INSPECTION ...................................................... 28
CONSULT–II Function ............................................ 29
DIAGNOSTIC ITEMS DESCRIPTION ................. 29
CONSULT-II BASIC OPERATION PROCEDURE
... 30
IVMS COMMUNICATION INSPECTION ............. 31
COMMUNICATION SYSTEM A .......................... 33
COMMUNICATION SYSTEM B .......................... 33
COMMUNICATION SYSTEM C .......................... 33
SELF-DIAGNOSIS RESULTS ............................. 33
DATA MONITOR ................................................. 34
ACTIVE TEST ..................................................... 34
On Board Diagnosis ............................................... 35
DIAGNOSIS ITEM ............................................... 35
COMMUNICATION DIAGNOSIS ......................... 35
COMMUNICATION SYSTEM A .......................... 37
COMMUNICATION SYSTEM B .......................... 37
COMMUNICATION SYSTEM C .......................... 37
SWITCH MONITOR ............................................ 38
POWER DOOR LOCK SYSTEM SELF SELFDIAGNOSIS ........................................................ 39
Symptom Chart ....................................................... 40
Door Lock & Unlock Switch Check ......................... 40
Communication Line Check .................................... 41
Door Unlock Sensor Check .................................... 42
Door Lock Actuator Check – Driver – ..................... 42
Door Lock Actuator Check – Passenger, Rear

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LH,RH – .................................................................. 43
Electronic Key Switch Check. ................................. 44
REMOTE KEYLESS ENTRY SYSTEM ..................... 45
System Description ................................................. 45
POWER SUPPLY AND GROUND ....................... 45
OPERATING PROCEDURE ................................ 45
POWER DOOR LOCK OPERATION ................... 45
HAZARD AND HORN REMINDER ..................... 45
OPERATING FUNCTION OF HAZARD AND
HORN REMINDER .............................................. 45
TRUNK LID OPENER OPERATION .................... 46
PANIC ALARM OPERATION ............................... 46
Schematic ............................................................... 47
Wiring Diagram – KEYLES – .................................. 48
Terminal and Reference Value for BCM ................. 57
Terminal and Reference Value for Driver Door Control Unit (LCU01) ..................................................... 58
Passenger And Rear LH, RH Door Control Unit Terminal Reference Value ............................................ 58
Work Flow ............................................................... 59
Preliminary Check .................................................. 59
POWER SUPPLY AND GROUND CIRCUIT
INSPECTION ....................................................... 59
SYSTEM INSPECTION ....................................... 60
CONSULT–II Function ............................................ 60
DIAGNOSTIC ITEMS DESCRIPTION ................. 61
CONSULT-II BASIC OPERATION PROCEDURE
... 61
IVMS COMMUNICATION INSPECTION ............. 62
COMMUNICATION SYSTEM A ........................... 64
COMMUNICATION SYSTEM B ........................... 64
COMMUNICATION SYSTEM C .......................... 64
DATA MONITOR .................................................. 65
ACTIVE TEST ..................................................... 65
WORK SUPPORT ............................................... 66
On Board Diagnosis ............................................... 66
DIAGNOSIS ITEM ............................................... 66
COMMUNICATION DIAGNOSIS ......................... 66
COMMUNICATION SYSTEM A ........................... 68
COMMUNICATION SYSTEM B ........................... 69
COMMUNICATION SYSTEM C .......................... 69
SWITCH MONITOR ............................................ 70
Trouble Diagnosis Chart by Symptom .................... 71
Electronic Key Check ............................................. 71
Key Switch Check ................................................... 72
Trunk Lid Opener Cancel Switch Check ................. 73
Trunk Lid Opener Actuator Check .......................... 74
Check Trunk Open Signal ....................................... 75
Horn Reminder Check ............................................ 76
Hazard Indicator Operation Check ......................... 77
Multi-Remote Control Receiver Check ................... 78
Electronic Key Battery Replacement ...................... 80
REMOTE CONTROLLER BATTERY CHECK ..... 81
ID Code Entry Procedure ....................................... 82
PROCEDURE 1 (WITHOUT CONSULT-II) .......... 82
PROCEDURE 2 (WITH CONSULT-II) ................. 83
DOOR ........................................................................ 85
Fitting Adjustment ................................................... 85
FRONT DOOR .................................................... 85
Revision: 2004 April

REAR DOOR .......................................................85
STRIKER ADJUSTMENT ....................................86
Removal and Installation .........................................86
Door Weathers trip ..................................................87
FRONT DOOR LOCK ................................................88
Component Structure ..............................................88
Inspection and Adjustment. .....................................88
EXTERIOR HANDLE ROD ADJUSTMENT .........88
Removal and Installation .........................................88
REMOVAL ............................................................88
INSTALLATION ....................................................89
Disassembly and Assembly ....................................89
DISASSEMBLY ....................................................89
ASSEMBLY ..........................................................90
REAR DOOR LOCK ..................................................91
Components ............................................................91
Inspection and Adjustment ......................................91
EXTERIOR HANDLE ROD ADJUSTMENT .........91
Removal and Installation of Door Lock ...................92
REMOVAL ............................................................92
INSTALLATION ....................................................92
Disassembly and Assembly ....................................93
DISASSEMBLY ....................................................93
ASSEMBLY ..........................................................93
TRUNK LID ................................................................94
Fitting Adjustment ...................................................94
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .....................................................94
SURFACE HEIGHT ADJUSTMENT ....................94
Removal and Installation of Trunk Lid Assembly ...95
Removal and Installation of Trunk Lid Lock ............95
LOCK REMOVAL .................................................95
STRIKER REMOVAL ...........................................95
LOCK AND STRIKER INSTALLATION ................96
Removal and Installation of Trunk Lid Weather-strip...96
TRUNK LID AND FUEL FILLER LID OPENER ........97
Component Part and Harness Connector Location...97
Wiring Diagram — T&FLID — .................................98
Terminals and Reference Value for BCM ................99
VEHICLE SECURITY (THEFT WARNING) SYSTEM.100
Component Parts Harness Connector Location ... 100
System Description ............................................... 101
DESCRIPTION .................................................. 101
POWER SUPPLY .............................................. 101
INITIAL CONDITION TO ACTIVATE THE SYSTEM ................................................................... 102
VEHICLE SECURITY SYSTEM ACTIVATION
(WITH KEY OR ELECTRONIC KEY USED TO
LOCK DOORS) .................................................. 102
VEHICLE SECURITY SYSTEM ALARM OPERATION ................................................................ 102
VEHICLE SECURITY SYSTEM DEACTIVATION.103
PANIC ALARM OPERATION ............................. 103
Schematic ............................................................. 104
Wiring Diagram — VEHSEC — ............................ 105
CONSULT-II Function ........................................... 111
CONSULT-II INSPECTION PROCEDURE ........ 111
Trouble Diagnoses ................................................ 113
WORK FLOW .................................................... 113

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Preliminary Check .................................................114
Symptom Chart .....................................................115
Diagnostic Procedure 1 .........................................115
Diagnostic Procedure 2 .........................................118
Diagnostic Procedure 3 .........................................119
Diagnostic Procedure 4 ........................................ 120
Diagnostic Procedure 5 ........................................ 123
Diagnostic Procedure 6 ........................................ 124
Diagnostic Procedure 7 ........................................ 126
ELECTRONIC KEY SYSTEM ................................. 128
Component Parts and Harness Connector Location. 128
System Description .............................................. 128
SECURITY INDICATOR .................................... 129
OUTLINE OF ELECTRONIC KEY OPERATION. 129
Schematic ............................................................ 130
Wiring Diagram – NATS – .................................... 131
Work Flow ............................................................ 134
Diagnostic System Diagram ................................. 135
Symptom Chart .................................................... 135
SYMPTOM 1: ELECTRONIC KEY DOES NOT
TURN ................................................................ 135
SYMPTOM 2: SECURITY INDICATOR DOES
NOT FLASH ...................................................... 136
Symptom 1 ........................................................... 136
Symptom 2 ........................................................... 139
CONSULT-ll Function ........................................... 140
CONSULT-II CHECK PROCEDURE ................. 140
CONSULT-II DIAGNOSTIC TEST MODE FUNCTION .................................................................. 141
HOW TO READ SELF-DIAGNOSTIC RESULTS. 141
SYMPTOM: ELECTRONIC KEY DOES NOT
TURN ................................................................ 142
Self-Diagnosis Results 1 ...................................... 142
Self-Diagnosis Results 2 ...................................... 144
Self-Diagnosis Results 3 ...................................... 144
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEMNATS) ...................................................................... 146
Component Parts and Harness Connector Location. 146
System Description .............................................. 146
System Composition ............................................ 147
Schematic ............................................................ 148
Wiring Diagram – NATS – .................................... 149
CONSULT- ll ......................................................... 152
CONSULT-II INSPECTION PROCEDURE ....... 152
CONSULT-II DIAGNOSTIC TEST MODE FUNCTION .................................................................. 152
HOW TO READ SELF-DIAGNOSTIC RESULTS. 153
NATS SELF-DIAGNOSTIC RESULT ITEM
CHART .............................................................. 153
Work Flow ............................................................ 154
Symptom Chart 1 ................................................. 155
Symptom Chart 2 ................................................. 155
Diagnostic System Diagram ................................. 156

Revision: 2004 April

Diagnostic Procedure 1 ........................................ 156
Diagnostic Procedure 2 ........................................ 156
Diagnostic Procedure 3 ........................................ 159
Diagnostic Procedure 4 ........................................ 159
Diagnostic Procedure 5 ........................................ 160
HOMELINK UNIVERSAL TRANSCEIVER ............. 161
Wiring Diagram – TRNSCV – ............................... 161
Trouble Diagnoses ............................................... 162
DIAGNOSTIC PROCEDURE ............................ 162
BODY REPAIR ........................................................ 164
Body Exterior Paint Color ..................................... 164
Body Component Parts ........................................ 165
UNDERBODY COMPONENT PARTS .............. 165
BODY COMPONENT PARTS ........................... 167
Corrosion Protection ............................................. 169
DESCRIPTION .................................................. 169
ANTI-CORROSIVE WAX .................................. 170
UNDERCOATING .............................................. 171
Body Sealing ........................................................ 172
DESCRIPTION .................................................. 172
Body Construction ................................................ 175
BODY CONSTRUCTION .................................. 175
Body Alignment .................................................... 176
BODY CENTER MARKS ................................... 176
PANEL PARTS MATCHING MARKS ................. 177
DESCRIPTION .................................................. 178
ENGINE COMPARTMENT ................................ 179
UNDERBODY ................................................... 181
PASSENGER COMPARTMENT ....................... 183
REAR BODY ..................................................... 185
Handling Precautions for Plastics ......................... 187
HANDLING PRECAUTIONS FOR PLASTICS . 187
LOCATION OF PLASTIC PARTS ...................... 188
Precautions in Repairing High Strength Steel ....... 190
HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES ................................................ 190
Replacement Operations ...................................... 193
DESCRIPTION .................................................. 193
RADIATOR CORE SUPPORT .......................... 196
RADIATOR CORE SUPPORT (PARTIAL
REPLACEMENT) .............................................. 197
HOODLEDGE ................................................... 198
HOODLEDGE (PARTIAL REPLACEMENT) ..... 199
FRONT SIDE MEMBER .................................... 200
FRONT SIDE MEMBER (PARTIAL REPLACEMENT) ............................................................... 201
FRONT PILLAR ................................................. 202
CENTER PILLAR .............................................. 204
OUTER SILL ..................................................... 205
REAR FENDER ................................................. 206
REAR PANEL .................................................... 207
REAR FLOOR REAR ........................................ 208
REAR SIDE MEMBER EXTENSION ................. 209

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PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”

EIS000OI

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
●
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer.
●
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
●
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

Precautions for work
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●

EIS000G9

After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operational.
Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.

Wiring Diagnosis and trouble Diagnosis

EIS000GA

When you read wiring diagrams, refer to the followings:
●
"HOW TO READ WIRING DIAGRAMS" in GI section
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"POWER SUPPLY ROUTING" for power distribution circuit in PG section
When you perform trouble diagnosis, refer to the followings:
●
"HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS" in GI section
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"HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT" in GI section
Check for any Service bulletins before servicing the vehicle.

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PREPARATION
PREPARATION
Special Service Tools

PFP:00002

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EIS000YZ

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
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Tool number
(Kent-Moore No.)
Tool name

Description

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D
(J-39570)
Chassis ear

Location the noise

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SIIA0993E

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(J-43980)
NISSAN Squeak and
Rattle Kit

Repairing the cause of noise

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SIIA0994E

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Commercial Service Tools

EIS000Z0

Tool name

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Description

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Engine ear

Location the noise

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SIIA0995E

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SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow

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EIS000Z1

SBT842

CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs.Use the Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer BL-11, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
●
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
●
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
●
After identifying the type of noise, isolate the noise in terms of its characteristics.The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
●
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
●
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
●
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
●
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
●
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
●
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.
●
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
●
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
●
Weather conditions, especially humidity and temperature, may have a great effect on noise level.

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SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
●
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
●
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.

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CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.

F

LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1.
2.
●

●

●

●
●

G
Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570,Engine Ear: J-39565 and mechanics stethoscope).
Narrow down the noise to a more specific area and identify the cause of the noise by:
H
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
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tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the J
noise.
placing a piece of paper between components that you suspect are causing the noise.
K
looking for loose components and contact marks.
Refer to BL-8, "Generic Squeak and Rattle Troubleshooting" .
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
●
If the cause is insufficient clearance between components:
–
separate components by repositioning or loosening and retightening the component, if possible.
–
insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A Nissan Squeak and Rattle Kit (J-43980)is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980).Each item can be
ordered separately as needed.
URETHANE PADS [1.5mm(0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100×135mm(3.94×5.31 in)/76884-71L01: 60×85mm(2.36×3.35 in)/76884-71L02:
15×25mm(0.59×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact.Can be used to fill space behind a panel.
73982-9E000: 45mm(1.77 in) thick, 50×50mm(1.97×1.97 in)/73982-50Y00: 10mm(0.39 in) think,
50×50mm(1.97×1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30mm(1.18 in) thick, 30×50mm(1.18×1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur.Ideal for instrument panel applications.
68370-4B000: 15×25mm(0.59×0.98 in) pad/68239-13E00: 5mm(0.20 in) wide tape roll The following
materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
●

CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.

Generic Squeak and Rattle Troubleshooting

EIS000Z2

Refer to Table of Contents for specific component removal and installation information.

INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt cloth tape or silicon spray (in hard to reach areas).Urethane pads can be used to insulate wiring harness.

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SQUEAK AND RATTLE TROUBLE DIAGNOSES
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.

A

CENTER CONSOLE
B

Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.

C

DOORS

D

Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.

TRUNK

E

F

G

Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
H
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
BL
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) causJ
ing the noise.

SUNROOF/HEADLINER
Noises in the sunroof/headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.

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SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.

Revision: 2004 April

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SQUEAK AND RATTLE TROUBLE DIAGNOSES
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.

Revision: 2004 April

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SQUEAK AND RATTLE TROUBLE DIAGNOSES
Diagnostic Worksheet

EIS000Z3

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SBT860

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SQUEAK AND RATTLE TROUBLE DIAGNOSES

SBT844

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HOOD
HOOD
Fitting Adjustment

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SIIA0323E

FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUSTMENT
1.
2.

Remove the hood lock and adjust the height by rotating the bumper rubber until the hood becomes 1 to
1.5 mm (0.04 to 0.059 in) higher than the fender.
Temporarily tighten the food lock, and position it by engaging it with the food striker. Check the lock and
striker for looseness, and tighten the lock mounting bolt to the specified torque.

SURFACE HEIGHT ADJUSTMENT
1.
2.

Remove the hood lock, and adjust the surface height difference of the hood and fender according to the
fitting standard dimension, by rotating RH and LH bumper rubbers.
Install the hood lock temporarily, and align the food striker and lock so that the centers of striker and lock
become vertical viewed from the front, by moving the hood lock laterally.

Revision: 2004 April

BL-13

2002 Q45

HOOD
3.

4.
5.

Check that the secondary latch is properly engaged with the
secondary striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height or by pressing it lightly approx.
3 kg (29 N).
CAUTION:
Do not drop the hood from 300 mm (11.81 in) height or
higher.
Move the hood lock up and down so that the striker and lock are
engaged firmly with the hood closed.
Tighten the lock mounting bolts to the specified torque.
PIIA0181E

Removal and Installation of Hood Assembly.

EIS000GE

SIIA0324E

1.
2.

Remove stud balls on the hood stays at the body side.
Remove the hinge mounting nuts on the hood to remove the hood assembly.

Revision: 2004 April

BL-14

2002 Q45

HOOD
Install in the reverse order of removal.

Removal and Installation of Hood Lock Control.

A
EIS000GF

B

C

D

E

F

G

H

BL

J
SIIA0325E

K

REMOVAL
1.
2.
3.

Disconnect the hood lock cable from the hood lock, and clip it
from the radiator core upper support and hood ledge.
Remove the mounting screws, and remove the hood opener.
Remove the grommet on the dash board, and pull the hood lock
cable toward the passenger compartment.
CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.

L

M

SIIA0326E

Revision: 2004 April

BL-15

2002 Q45

HOOD
INSTALLATION
1.

2.
3.

Pull the hood lock cable through the panel hole to the engine compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100mm (3.94 in) or more.
Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
Apply the sealant to the grommet (at * mark) properly.

PIIA0173E

4.
5.

Install the cable securely to the lock.
After installing, check the hood lock adjustment and hood
opener operation.

PIIA0174E

Hood Lock Control Inspection.

EIS000GG

CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Check that the secondary latch is properly engaged with the
secondary striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
2. While operating the hood opener, carefully check that the front
end of the hood is raised by approx. 20 mm (0.79 in). Also check
that the hood opener returns to the original position.

PIIA0175E

3.

Check the hood lock lubrication condition. If necessary, apply
"body grease" to the points shown in the figure.

PIIA0176E

Revision: 2004 April

BL-16

2002 Q45

POWER DOOR LOCK SYSTEM
POWER DOOR LOCK SYSTEM
Component Parts and Harness Connector Location

PFP:24814

A
EIS000QL

B

C

D

E

F

G

H

BL

J

K

L

M

CIIM0003E

Revision: 2004 April

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POWER DOOR LOCK SYSTEM
System Description

EIS0010I

POWER SUPPLY AND GROUND
Power is supplied at all times
●
through 10A fuse [No. 8, located in the fuse block (J/B) No.1]
●
to key switch terminal 3.
Power is supplied to BCM terminal 69 through key switch terminal 4 when key switch is inserted in the electronic key cylinder.
BCM is connected to LCU01 as DATA LINE A-3.
When door switch is in OPEN position, ground is supplied
●
to BCM terminal 33, 37, 142 or 143
●
through door switch terminal 1
When door is unlocked, ground is supplied
●
to door LCU terminal 6 or each door control unit 13
●
from terminal 2 of each door unlock sensor.
When the door is locked with the emergency key, ground is supplied
●
to LCU01 terminal 10
●
through terminal 3 of the key cylinder switch LH
●
through body grounds M24 and M114.
When the door is unlocked with the emergency key, ground is supplied
●
to LCU01 terminal 9
●
through terminal 1 of the key cylinder switch LH
●
through body grounds M24 and M114.

OPERATION
●
●

●

The lock & unlock switch (SW) on driver’s door trim can lock and unlock all doors.
With the lock knob on front LH door set to “LOCK”, all doors are locked. (Signals from front door unlock
sensor)
With the door key inserted in the key cylinder on front LH door, turning it to “LOCK”, will lock all doors;
turning it to “UNLOCK” once unlocks the corresponding door; turning it to “UNLOCK” again within 3 seconds after the first unlock operation unlocks all of the other doors. (Signals from front door key cylinder
switch)

Key Reminder Door System
However, if the electronic key is in the electronic key cylinder and one or more of the doors are open, setting
the lock & unlock switch, lock knob, or the door key to “LOCK” locks the doors once but then immediately
unlocks them. (Combination signals from key switch, door switch and door unlock sensor)

Revision: 2004 April

BL-18

2002 Q45

POWER DOOR LOCK SYSTEM
Schematic

EIS0010J

A

B

C

D

E

F

G

H

BL

J

K

L

M

TIWM0005E

Revision: 2004 April

BL-19

2002 Q45

POWER DOOR LOCK SYSTEM
Wiring Diagram – D/LOCK –

EIS000QN

TIWM0006E

Revision: 2004 April

BL-20

2002 Q45

POWER DOOR LOCK SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0007E

Revision: 2004 April

BL-21

2002 Q45

POWER DOOR LOCK SYSTEM

TIWM0009E

Revision: 2004 April

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POWER DOOR LOCK SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0010E

Revision: 2004 April

BL-23

2002 Q45

POWER DOOR LOCK SYSTEM

TIWM0011E

Revision: 2004 April

BL-24

2002 Q45

POWER DOOR LOCK SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0012E

Revision: 2004 April

BL-25

2002 Q45

POWER DOOR LOCK SYSTEM

TIWM0013E

Terminals and Reference Value for BCM
TERMINAL

WIRE
COLOR

17

BR/Y

18

P

30

ITEM

EIS000QO

CONDITION

VOLTAGE

Data link RX

—

—

Data link TX

—

—

PU

IIU TX

—

—

31

LG

IIU RX

—

—

33

W

Rear LH door switch

Door open (ON) →close (OFF)

0V → Battery voltage

37

W/G

Passenger door switch

Door open (ON) →close (OFF)

0V → Battery voltage

56

B

67

G/W

Ground

—

0V

Data line A-3

—

—

Revision: 2004 April

BL-26

2002 Q45

POWER DOOR LOCK SYSTEM
TERMINAL

WIRE
COLOR

68

W/B

69

PU/W

105

Y/L

113

B

142

W/R

Driver door switch

Door open (ON) →close (OFF)

0V → Battery voltage

143

W/L

Rear RH door switch

Door open (ON) →close (OFF)

0V → Battery voltage

ITEM

CONDITION

VOLTAGE

—

Battery voltage

IGN power supply
Electronic key switch
(insert)

Key Inserted (ON) →
key removed from IGN key cylinder (OFF)

Battery voltage→0V

BAT power supply

—

Battery voltage

Ground

—

0V

WIRE
COLOR

5

G/OR

ITEM

CONDITION

Local communication line

VOLTAGE

E

F

SIIA0591J

G/Y

Door unlock sensor

8

G/W

Data line A-3

9

PU/W

Door key cylinder unlock switch

OFF (Neutral) → ON (Unlocked)

5V → 0V

10

GY

Door key cylinder lock switch

OFF (Neutral) → ON (Locked)

5V → 0V

12

BR

Driver door lock actuator
(Unlock)

Door lock & unlock switch
(Free → Unlocked)

14

Y/G

Power source (PTC)

—

Battery voltage

15

B

Ground

—

0V

17

LG

Driver door lock actuator
(Lock)

Door lock & unlock switch
(Free → Locked)

G

5V → 0V

6

—

C

EIS000QP

—

OFF (Locked) → ON (unlocked)

B

D

Terminals and Reference Value for Driver Door Control Unit (LCU01)
TERMINAL

A

—

H

BL

0V → Battery voltage

J

0V → Battery voltage

K

Terminals and Reference Value for Passenger and Rear LH, RH Door Control
Units

EIS000SC

L

TERMINAL

WIRE
COLOR

*2

SB

Door lock actuator (Lock)

Door lock & unlock switch
(Free → Locked)

0V → Battery voltage

*3

BR

Door lock actuator (Unlock)

Door lock & unlock switch
(Free → Unlocked)

0V → Battery voltage

6

W/R
(Y/R)

7

B

11

G/OR

13

G/Y

ITEM

CONDITION

VOLTAGE

Power source (PTC)

—

Battery voltage

Ground

—

0V

Local communication line

—

SIIA0591J

Door unlock sensor

OFF (Locked) → ON (unlocked)

5V → 0V

*Only for passenger door control unit.
( ): Wire color for rear RH/LH door control unit.

Revision: 2004 April

BL-27

2002 Q45

M

POWER DOOR LOCK SYSTEM
Work Flow

EIS00134

1.
2.
3.
4.

Check the trouble symptom and customer's requests.
Understand the outline of system. Refer to BL-18, "System Description" .
Perform the preliminary check. Refer to BL-28, "Preliminary Check" .
Perform the communication inspection. If CONSULT-II is used, refer to BL-31, "IVMS COMMUNICATION
INSPECTION" section. If CONSULT-II is not used, refer to BL-35, "COMMUNICATION DIAGNOSIS" . Is
the communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5.
5. Repair or replace depending on the diagnosis result.
6. Perform the communication diagnosis again. If CONSULT-II is used, refer to BL-31, "IVMS COMMUNICATION INSPECTION" . If CONSULT-II is not used, refer to BL-35, "COMMUNICATION DIAGNOSIS" . Is
communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5.
7. Perform the self-diagnosis. If CONSULT-II is used, If CONSULT-II is not used, Is self-diagnosis result OK?
If OK, GO TO step 11. If NG, GO TO step 8.
8. Repair or replace depending on the diagnosis result.
9. Perform the self-diagnosis again. If CONSULT-II is used refer to BL-33, "SELF-DIAGNOSIS RESULTS" ,
If CONSULT-II is not used, refer to BL-39, "POWER DOOR LOCK SYSTEM SELF SELF-DIAGNOSIS" .
Is self-diagnosis result OK? If OK, GO TO step 11. If NG, GO TO step 8.
10. Referring to Trouble diagnosis chart, repair or replace the cause of the incident. Refer to BL-40, "Symptom Chart"
11. Does power door lock system operate normally? If it operates normally, GO TO step 12. If NG, GO TO
step 10.
12. Inspection END.

Preliminary Check

EIS00135

POWER SUPPLY AND GROUND CIRCUIT INSPECTION

1. FUSE INSPECTION
●

Check if any of the following fuses in BCM are blown.
Unit
BCM

Power source

Fuse No.

Battery power supply

3

IGN power supply

1

Refer to BL-20, "Wiring Diagram – D/LOCK –" .

Is inspection result OK?
YES >> GO TO 2.
NO
>> If fuse is blown, be sure to eliminate cause of problem before installing new fuse, refer to PG-2,
"POWER SUPPLY ROUTING" .

Revision: 2004 April

BL-28

2002 Q45

POWER DOOR LOCK SYSTEM

2. POWER SUPPLY CIRCUIT INSPECTION

A

Remove the connectors for BCM and driver door LCU or passenger, rear LH, RH door control units, measure
the voltage between terminal No. (refer to the "Chart" below) of connector and body ground.

Connector
BCM (M4)

B

Terminals
(wire color)

Unit
(+)

Power source

condition

Voltage

Battery power supply

Ignition switch OFF

Battery voltage

(–)

105 (Y/L)

C

68 (W/B)

IGN power supply

Ignition switch ON

Battery voltage

Driver door LCU (D8)

14 (Y/G)

Battery power supply

Ignition switch OFF

Battery voltage

D

Passenger door control unit (D39)

6 (W/R)

Rear LH door control
unit (D59)

6 (Y/B)

Battery power supply

Ignition switch OFF

Battery voltage

E

Rear RH door control
unit (D79)

6 (Y/B)

Body ground

F

OK or NG?
OK
>> GO TO 3.
NG
>> Check harness for opened short.

G

3. GROUND CIRCUIT INSPECTION
Check the continuity between the following terminals connector for BCM, driver door LCU, passenger or rear
RH, LH door control units and body ground.
Terminal
(wire color)

Unit
Connector
BCM (M4)
Driver door LCU (D8)

Ignition switch

Continuity

56 (B) and 113 (B)

Ground

Ignition switch OFF

Continuity should exist

15 (B)

Ground

Ignition switch OFF

Continuity should exist

Ground

Ignition switch OFF

Continuity should exist

Passenger door control unit (D39)
Rear LH door control
unit (D59)

BL

Signal

(+)

(–)

Body ground
7 (B)

L

OK or NG?
OK
>> Power supply and ground circuit is.
NG
>> Repair or replace harness.

M

CONSULT–II Function

EIS00136

CONSULT-II executes the following functions by combining data reception and command transmission via
the communication line from BCM. IVMS communication inspection, work support (only function setting of
seats and steering wheel), self-diagnosis, data monitor, and active test display.

DIAGNOSTIC ITEMS DESCRIPTION
IVMS diagnosis
position

Diagnosis mode

Description

IVMS–
COMM DIAGNOSIS

Diagnosis of continuity in the communication line(s), and of the function of the
IVMS-communication interface between the body control module and the
local control units, accoplished by transmitting a signal from the body control
module to the local control units.

WAKE–UP DIAGNOSIS

Diagnosis of the“ wake-up” function of local control units by having a technician input the switch data into the local control unit that is in the temporary
“sleep” condition.

IVMS–
COMM CHECK

Revision: 2004 April

J

K

Rear RH door control
unit (D79)

●

H

BL-29

2002 Q45

POWER DOOR LOCK SYSTEM
IVMS diagnosis
position

Each system
inspection .

Diagnosis mode

Description

Work support

Changes the setting for each function.

Self-diagnosis results

Carries out self-diagnosis.

Data monitor

Displays data relative to the body control module (BCM) input signals and various control related data for each system.

Active test

Turns on/off actuators, relay and according to the commands transmitted by
the CONSULT-II unit.

BCM PART NUMBER

Displays BCM part No.

CONSULT-II BASIC OPERATION PROCEDURE
1.

With the ignition switch OFF, connect CONSULT–II to the data
link connector, and turn the ignition switch ON.

SHIA0179E

2.

Touch "START".

PIIA0182E

3.

Touch "IVMS".

PIIA0183E

4.
5.

Check the model specification, touch either "WITH SUNROOF"
or "WITHOUT SUNROOF".
Touch "OK". If the selection is wrong, touch "CANCEL".

PIIA0184E

Revision: 2004 April

BL-30

2002 Q45

POWER DOOR LOCK SYSTEM
6.

Select the desired part to be diagnosed on the "SELECT TEST ITEM" screen.
A

IVMS COMMUNICATION INSPECTION
●

IVMS contains the IVMS communication diagnosis and wake–up diagnosis.
B

IVMS Communication Diagnosis.
●

●

IVMS communication diagnosis consists of the communication diagnosis, sleep diagnosis, and inactive
communication diagnosis between BCM and each local unit (LCU), and display the results on the CONSULT–ll screen.
NOTE:
Sleep is a power saving function when a vehicle is stationary (all BCM related electrical equipment: OFF,
and the timer: OFF).
The function also stores the communication malfunction records and inactive communication records, and
displays the data on the CONSULT–II screen (Error record diagnosis)
Malfunction
description

Description
●

COMM DATA

Inactive communication

NO RESPONSE

Sleep malfunction

SLEEP

Communication
error *

PAST COMM
DATA

Inactive communication*

PAST NO
RESPONSE

D

E

CONSULT–II display item

Communication
error

C

Communicating with each LCU is judged sound when the communication is normally completed and the transmitted data and received data are identically the
same. In other cases, it is judged malfunctioning. If the communication is inactive,
no diagnosis result is displayed.

F

●

Communicating with each LCU is judged sound when at least one time communication is normally completed within three trials. In other cases, it is judged malfunctioning.

G

●

Check that each LCU enters sleep mode.

H

●

The records when communication signal malfunctions were continuously detected
while the communication was normal are displayed. Or the records when a malfunction is detected during the past sleep mode are displayed.

●

The records when inactive communications were continuously detected while the
communication was normal are displayed.

*: malfunctioning item record

BL

J

Operation Procedure
1.
2.
3.
4.
5.
6.
7.
8.

Touch "IVMS-COMM CHECK" on "SELECT TEST ITEM".
Touch "IVMS-COMM DIAGNOSIS" on "SELECT DIAG ITEM" screen.
Touch "START" on "IVMS-COMM DIAGNOSIS" screen to start the diagnosis.
After the diagnosis is completed, the malfunctioning system is displayed.
When the malfunctioning items are displayed, touch "PRINT" to record.
Touch "ERASE".
Perform the communication inspection again to check that any malfunctioning item is displayed.
Check the displayed items.

Wake-Up Diagnosis
The wake-up diagnosis is carried out when BCM detects the wake-up signal from each local unit (LCU).
When the switch shown on the screen is operated as instructed, each local control unit (LCU) outputs the
wake-up signal. If BCM cannot detect a wake-up signal, it is judged malfunctioning. The malfunctioning
local control unit (LCU) is displayed on the screen.
NOTE:
If any unspecified switch is operated, "Switch data not match" is displayed as a malfunctioning system.

●

Operation Procedure
1.
2.
3.
4.
5.
6.

Touch "IVMS-COMM CHECK" on "SELECT TEST ITEM" screen.
Touch "WAKE-UP DIAGNOSIS" on "SELECT DIAG ITEM" screen.
Touch "START" on "WAKE-UP DIAGNOSIS" screen to start the diagnosis.
Touch "NEXT" to select the local control unit (LCU) to be diagnosed.
Check that any malfunction is displayed. If necessary, touch "PRINT" to record.
Perform the inspection to the malfunctioning item.

Revision: 2004 April

BL-31

2002 Q45

K

L

M

POWER DOOR LOCK SYSTEM
Malfunction Code Table
Malfunctioning
item

Display unit

One LCU is displayed.
COMM DATA

Multiple LCUs
are displayed

One LCU is displayed.
NO
RESPONSE

Multiple LCUs
are displayed

CONSULT–II IVMS communication
diagnosis content

Self-diagnosis
trouble code
No.

Malfunctioning system and
reference

POWER WINDOW C/U–DR
"COMM DATA"

24

DOOR MIRROR C/U–RH
"COMM DATA"

27

DOOR MIRROR C/U–LH
"COMM DATA"

37

POWER SEAT C/U–DR
"COMM DATA"

47

BCM
"COMM FAIL1" ,"COMM FAIL2"

Displays in
order of 24
→27→37→47
→and cycles
from 24.

POWER WINDOW C/U–DR
"NO RESPONSE"

25

DOOR MIRROR C/U–RH
"NO RESPONSE"

28

DOOR MIRROR C/U–LH
"NO RESPONSE"

38

POWER SEAT C/U–DR
"NO RESPONSE"

48

BCM/HARNESS

Displays in
order of
25→28→38→4
8 and cycles
from 25.

Communication system C:
Refer to BL-33, "COMMUNICATION SYSTEM C" .

No self-diagnosis function

Replace the displayed
LCU.

No self-diagnosis function

Communication system A:
Refer to BL-33, "COMMUNICATION SYSTEM A" .

Replace the displayed
LCU.

Communication system A:
Refer to BL-33, "COMMUNICATION SYSTEM A" .

Communication system B:
Refer to BL-33, "COMMUNICATION SYSTEM B" .

POWER WINDOW C/U–DR "SLEEP"

One LCU is displayed.
SLEEP malfunction

DOOR MIRROR C/U–RH
"SLEEP"
DOOR MIRROR C/U–LH
"SLEEP"
POWER SEAT C/U–DR
"SLEEP"

Multiple LCUs
are displayed

All the above control units are displayed.

NOTE:
● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the
above results. This is caused by the data record, so erase the records.
(The display only shows the incident records, they are not malfunctions caused during the diagnosis. One possible cause is that an
irreproducible incident symptom occurred.)
●

Follow the steps below to erase the memory
Perform either disconnect BCM battery power supply or erase memory with CONSULT-II.

●

With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM
stores "NO RESPONSE" record.

Revision: 2004 April

BL-32

2002 Q45

POWER DOOR LOCK SYSTEM
COMMUNICATION SYSTEM A
A

1. BCM INSPECTION
Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-31, "IVMS
COMMUNICATION INSPECTION" .
OK or NG?
OK
>> Replace the BCM.
NG
>> GO TO 2.

B

C

2. LCU INSPECTION
1.
2.

Replace with the previously installed BCM.
Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer to BL-31,
"IVMS COMMUNICATION INSPECTION" .
OK or NG?
OK
>> Replace the LCU.
NG
>> Repair or replace harness.

D

E

F

COMMUNICATION SYSTEM B

1. CONNECTOR INSPECTION

G

Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and
other malfunctions.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair the terminals and connectors.

H

BL

2. LCU INSPECTION
Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer toBL-31, "IVMS
COMMUNICATION INSPECTION" .
OK or NG?
OK
>> Replace the LCU.
NG
>> Repair the communication harness between the indicated LCU and BCM.

J

K

COMMUNICATION SYSTEM C

1. CONNECTOR INSPECTION

L

Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend, and other
malfunctions.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair the terminals and connectors.

2. BCM INSPECTION
Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-31, "IVMS
COMMUNICATION INSPECTION" .
OK or NG?
OK
>> Replace the BCM.
NG
>> Repair the communication harness between the LCU and BCM control.

SELF-DIAGNOSIS RESULTS
Operation Procedure
1.
2.
3.

Touch "DOOR LOCK" on the "SELECT TEST ITEM" screen.
Touch "SELF-DIAG RESULTS" on the "SELECT DIAG MODE" screen.
Touch "START" on the "SELF DIAG RESULTS" screen.

Revision: 2004 April

BL-33

2002 Q45

M

POWER DOOR LOCK SYSTEM
4.
5.
6.
7.
8.
9.

Door lock actuator automatically locks/unlocks all the doors before the door lock actuator self-diagnosis
start.
After the diagnosis is completed, the malfunctioning system name is displayed.
When the malfunctioning items are displayed, touch "PRINT" to keep the records.
Touch "ERASE".
Perform the self-diagnosis again to check that any malfunctioning item is displayed.
Perform out the inspection to the displayed items. If "No failure" is displayed, the malfunctioning item
recorded at first shall be checked.

Self-Diagnostic Result List
Malfunctioning system.

Malfunction detecting condition

DOOR LOCK MOTOR-DR

The circuit for the driver side door lock actuator/unlock sensor is malfunctioning.

DOOR LOCK MOTOR-AS

The circuit for the passenger side door lock actuator/unlock sensor is malfunctioning.

DOOR LOCK MOTOR-RR/RH

The circuit for the rear RH side door lock actuator/unlock sensor is malfunctioning.

DOOR LOCK MOTOR-RR/LH

The circuit for the rear LH side door lock actuator/unlock sensor is malfunctioning.

NO DTC IS DETECTED/FURTHER TESTING MAY BE
REQUIRED

No malfunction in the above items.

DATA MONITOR
Operation Procedure
1.
2.
3.

Touch "DOOR LOCK" on "SELECT TEST ITEM" screen.
Touch "DATA MONITOR" on "SELECT DIAG MODE" screen.
Touch "MAINSIGNALS" or "SELECTION FROM MENU" on "DATA MONITOR" screen.

MAIN SIGNALS

Monitors the main items.

SELECTION FROM MENU

Selects and monitors the items.

4.
5.
6.

Touch "START".
If "SELECTION FROM MENU" is selected, touch the desired monitor item. If "MAIN SIGNALS" is
selected, the main item required to control is monitored.
During monitoring, touching "COPY" can start recording the monitor item status.

Data Monitor Item
Monitored item

Description

IGN KEY SW

Indicates [ON/OFF] condition of electronic key switch.

IGN ON SW

Indicates [ON/OFF] condition of ignition switch.

DOOR LK SW-LK

Indicates [ON/OFF] condition of lock signal from lock/unlock switch front LH.

DOOR LK SW-UN

Indicates [ON/OFF] condition of unlock signal from lock/unlock switch front LH.

LOCK SIG-DE

Indicates [ON/OFF] condition of driver door unlock signal from door lock sensor.

LOCK SIG-AS

Indicates [ON/OFF] condition of passenger door unlock signal from door lock sensor.

LOCK SIG-RR/LH

Indicates [ON/OFF] condition of rear LH door unlock signal from door lock sensor.

LOCK SIG-RR/RH

Indicates [ON/OFF] condition of rear RH door unlock signal from door lock sensor.

DOOR SW-DR

Indicates [ON/OFF] condition of front door switch LH.

DOOR SW-AS

Indicates [ON/OFF] condition of front door switch RH.

KEY CYL UN-DR

Indicates [ON/OFF] condition of unlock signal from driver door key cylinder.

KEY CYL LK-DR

Indicates [ON/OFF] condition of lock signal from driver door key cylinder.

MAIN/S UNLK AS

Indicates [ON/OFF] condition of unlock signal from lock/unlock switch front RH

MAIN/S LOCK AS

Indicates [ON/OFF] condition of lock signal from lock/unlock switch front RH

ACTIVE TEST
Operation Procedure
1.

Touch "DOOR LOCK" on "SELECT TEST ITEM" screen.

Revision: 2004 April

BL-34

2002 Q45

POWER DOOR LOCK SYSTEM
2.
3.
4.

Touch "ACTIVE TEST" on "SELECT DIAG MODE" screen.
Touch the item to be tested, and check the operation.
During the operation check, touching "OFF" deactivates the operation.

A

Active Test Item

B

Test item.
DR LOCK MTR-ALL

Malfunction detecting condition
This test is able to check all door lock actuators lock operation.
These actuators lock when “ON” on CONSULT-II screen is touched.

C

On Board Diagnosis

EIS00137

ON BOARD DIAGNOSTIC RESULTS INDICATOR LAMP
●
Front map lamps and step lamps (all seats) act as the indicators for the on board diagnosis.

D

DIAGNOSIS ITEM
Diagnosis item

E

Content

IVMS communication diagnosis

Diagnosis any abnormality or inability of communication between BCM and LCU (DATA
LINE A-3).

Switch monitor

Monitoring conditions of switches connected to BCM, LCU and Door control unit.

Power door lock system self-diagnosis

Diagnose malfunctions in the each door lock actuator system.

G

COMMUNICATION DIAGNOSIS
●

F

Check the communication between BCM and local control unit (LCU).

How To Perform Communication Diagnosis

H

BL

J

K

L

M

SIIA0409E

Description
In this mode, a malfunction code is indicated by the number of flashes from the front map lamps and step
lamps as shown below:

SIIA0410E

Revision: 2004 April

BL-35

2002 Q45

POWER DOOR LOCK SYSTEM
After indicator lamp turns on for 2 seconds then off for 2 seconds, it flashes [cycling ON (0.5 sec.)/OFF (0.5
sec.)] to indicate a malfunction code of the first digit. Then, 1 second after indicator lamp turns off, it again
flashes [cycling ON (0.5 sec.)/OFF (0.5 sec.)] to indicate a malfunction code of the second digit.
For example, the indicator lamp goes on and off for 0.5 seconds twice and after 1.0 seconds, it goes on and off
for 0.5 seconds four times. This indicates malfunction code.

Malfunction Code Table
Malfunctioning
item

Display unit

One LCU is displayed.
COMM DATA

Multiple LCUs
are displayed

One LCU is displayed.
NO
RESPONSE

Multiple LCUs
are displayed

CONSULT–II IVMS communication
diagnosis content

Self-diagnosis
trouble code
No.

Malfunctioning system and
reference

POWER WINDOW C/U–DR
"COMM DATA"

24

DOOR MIRROR C/U–RH
"COMM DATA"

27

DOOR MIRROR C/U–LH
"COMM DATA"

37

POWER SEAT C/U–DR
"COMM DATA"

47

BCM
"COMM FAIL1" ,"COMM FAIL2"

Displays in
order of 24
→27→37→47
→and cycles
from 24.

POWER WINDOW C/U–DR
"NO RESPONSE"

25

DOOR MIRROR C/U–RH
"NO RESPONSE"

28

DOOR MIRROR C/U–LH
"NO RESPONSE"

38

POWER SEAT C/U–DR
"NO RESPONSE"

48

BCM/HARNESS

Displays in
order of
25→28→38→4
8 and cycles
from 25.

Communication system C:
Refer to BL-37, "COMMUNICATION SYSTEM C" .

No self-diagnosis function

Replace the displayed
LCU.

No self-diagnosis function

Communication system A:
Refer to BL-37, "COMMUNICATION SYSTEM A" .

Replace the displayed
LCU.

Communication system A:
Refer to BL-37, "COMMUNICATION SYSTEM A" .

Communication system B:
Refer to BL-37, "COMMUNICATION SYSTEM B" .

POWER WINDOW C/U–DR "SLEEP"

SLEEP malfunction

One LCU is displayed.

DOOR MIRROR C/U–RH
"SLEEP"
DOOR MIRROR C/U–LH
"SLEEP"
POWER SEAT C/U–DR
"SLEEP"

Multiple LCUs
are displayed

All the above control units are displayed.

NOTE:
● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the
above results. This is caused by the data record, so erase the records.
(The display only shows the fault records, they are not malfunctions caused during the diagnosis. One possible cause is that an
irreproducible fault symptom occurred.)
●

Follow the steps below to erase the memory
Carry out either disconnect BCM battery power supply or erase memory with CONSULT-II.

●

With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM
stores "NO RESPONSE" record.

Cancel Of Communication Diagnosis
If the following conditions are satisfied, the communication diagnosis is cancelled.
Revision: 2004 April

BL-36

2002 Q45

POWER DOOR LOCK SYSTEM
●
●
●

Turn ignition switch OFF.
Drive the vehicle more than 7 km/h (4 MPH).
Ten minutes have passed since the diagnosis result indication start without any diagnosis cancel operation.

A

B

COMMUNICATION SYSTEM A

1. BCM INSPECTION
Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-35, "COMMUNICATION DIAGNOSIS" .
OK or NG?
OK
>> Replace BCM.
NG
>> GO TO 2.

C

D

2. LCU INSPECTION

E

1.
2.

F

Replace with the BCM.
Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer toBL-35,
"COMMUNICATION DIAGNOSIS" .
OK or NG?
OK
>> Replace LCU.
NG
>> Repair or replace harness.

COMMUNICATION SYSTEM B

G

H

1. CONNECTOR INSPECTION

Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and
BL
other malfunctions.
OK or NG?
OK
>> GO TO 2.
J
NG
>> Repair the terminals and connectors.

2. LCU INSPECTION
Replace the LCU with a known-good one, and carry out the communication diagnosis. Refer to BL-41, "Communication Line Check" .
OK or NG?
OK
>> Replace LCU.
NG
>> Repair communication harness between the indicated LCU and BCM.

COMMUNICATION SYSTEM C

L

M

1. CONNECTOR INSPECTION
Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend, misalignment,
and other malfunctions.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair terminals and connectors.

2. BCM INSPECTION
Replace the BCM with a known-good one, and carry out the communication diagnosis. Refer to BL-35, "COMMUNICATION DIAGNOSIS" .
OK or NG?
OK
>> Replace BCM.
NG
>> Repair the communication harness between LCU and BCM control.

Revision: 2004 April

K

BL-37

2002 Q45

POWER DOOR LOCK SYSTEM
SWITCH MONITOR
How To Perform Switch Monitor

SIIA0411E

Description
In this mode, when BCM detects the input signal from a switch in IVMS as shown below, the detection is indicated by the front map lamp and front step lamps with buzzer.

PIIA0177E

Switch Monitor Item
●

The status of the switch (except the ignition switch, interior lamp switch, and map lamp switch) as input to
each control unit can be monitored.
Control unit name.

Item
All door switch

BCM
Driver door control unit
(LCU01)
Passenger door control unit

Electronic key (lock / unlock switch and trunk switch)
Door lock and unlock switch (LOCK / UNLOCK)
Driver door unlock sensor
Passenger door unlock sensor

Rear LH door control unit

Rear LH door unlock sensor

Rear RH door control unit

Rear RH door unlock sensor

Cancel Of Switch Monitor.
●
●

Turn ignition switch OFF.
Drive the vehicle at more than 7 km/h (4MPH).

Revision: 2004 April

BL-38

2002 Q45

POWER DOOR LOCK SYSTEM
POWER DOOR LOCK SYSTEM SELF SELF-DIAGNOSIS
How To Perform Self-Diagnosis

A

B

C

D

E

F

SIIA0535E

G

Description
In this mode, a malfunction code is indicated by the number of flashes from the front map lamps and step
lamps as shown below:

H

BL

J

K
PIIA0178E

After indicator lamp turns ON for 2 seconds and then turns OFF, it flashes to indicate a malfunction code. For
example, the indicator lamp goes on and off for 0.5 seconds three times. This indicates malfunction code.

L

Malfunction Code Table
Code No.

Detected items

1

Driver door lock actuator / unlock sensor

2

Passenger door lock actuator / unlock sensor

3

Rear RH door lock actuator / unlock sensor

4

Rear LH door lock actuator / unlock sensor

9

No malfunction in the above items

M

Diagnostic procedure

Refer to BL-42, "Door Unlock Sensor Check" .

Cancel Of Self-Diagnosis
●

Turn ignition switch OFF.

Revision: 2004 April

BL-39

2002 Q45

POWER DOOR LOCK SYSTEM
Symptom Chart
●

EIS0010K

Before carrying out the inspection on the following table, carry out the preliminary check. Refer to BL-28,
"Preliminary Check" .
Symptom

malfunctioning system and reference
Door lock and unlock switch check.
Refer to BL-40, "Door Lock & Unlock Switch Check" .

Power door lock does not operate with door lock and unlock
switch on power window main switch.

Communication line check.
Refer to BL-41, "Communication Line Check" .
If above systems are “OK”, replace driver door control unit
(LCU).
Door unlock sensor check (driver side).
Refer toBL-42, "Door Unlock Sensor Check" .

Power door lock does not operate with driver door lock knob
switch.

Door lock actuator check – Driver –.
Refer to BL-42, "Door Lock Actuator Check – Driver –" .
Communication line check.
Refer to BL-41, "Communication Line Check" .
If above systems are “OK”, replace driver door control unit
(LCU).
Door unlock sensor check.
Refer to BL-42, "Door Unlock Sensor Check" .
Door lock actuator chack ( Passenger, Rear LH, RH ).
Refer to BL-43, "Door Lock Actuator Check – Passenger,
Rear LH,RH –" .

Specific door lock actuator does not operate.

Communication line check.
If above systems are “OK”, replace door control unit.
Door unlock sensor check.
Refer to BL-42, "Door Unlock Sensor Check" .
Key switch check.
Refer to BL-44, "Electronic Key Switch Check." .

Key reminder door system does not operate properly.

If above systems are “OK”, replace BCM.

Door Lock & Unlock Switch Check

EIS0010L

1. CHECK DOOR LOCK AND UNLOCK SWITCH
With CONSULT-II
See “DOOR LK SW-LK or UN” in DATA MONITOR mode.
●
When door lock and unlock switch is turned to lock :
DOOK LK SW–LK
●

OFF → ON

When lock and unlock switch is turned to unlock :
DOOK LK SW–UN

OFF → ON

Without CONSULT-II
●
Check door lock and unlock switch operation in Switch monitor
mode.
(Refer to BL-38, "SWITCH MONITOR" .)
OK or NG ?
OK
>> Replace driver door control unit (LCU).
NG
>> Replace key switch.

Revision: 2004 April

BL-40

SEL561W

2002 Q45

POWER DOOR LOCK SYSTEM
Communication Line Check

EIS0010M

1. CHECK COMMUNICATION CIRCUIT

A

1.
2.
3.

B

Turn ignition switch OFF.
Disconnect connectors for driver door control unit (LCU) and malfunctioning door control unit.
Check continuity between driver door control unit (LCU) harness connector terminal 5 and malfunctioning
door control unit harness connector terminal 11.

C
Terminals
Driver door control unit (LCU)
(+)

Passenger door control unit
(–)

Connector

Terminal

Connector

Terminal

D8

5 (G/OR)

D37

11 (G/OR)

Continuity

D

Yes

E

Terminals
Driver door control unit (LCU)
(+)

Passenger door control unit
(–)

Connector

Terminal

Connector

Terminal

D8

5 (G/OR)

D58 (LH)
D78 (RH)

11 (G/OR)

Continuity
PIIA0219E

F

Yes

G

OK or NG ?
OK
>> GO TO 2.
NG
>> ● Repair or replace harness.

H

2. CHECK COMMUNICATION SIGNAL
●
●

Connect driver door control unit (LCU) and malfunctioning door control unit connector.
Check voltage between malfunctioning door control unit harness connector terminal 11 and body ground.
Terminals

Connector

Terminal

D38

11 (G/OR)

J

Voltage

Passenger door control
unit ( + )

(–)

K

Ground

Rear LH, RH door control unit

L

Terminals
Rear door control unit
(+)
Connector

Terminal

D58 (LH)
D78 (RH)

11 (G/OR)

(–)

PIIA0220E

M

SIIA0591J

Ground

OK or NG ?
OK
>> Communication signal is OK.
NG
>> ● All door control unit (passenger, rear LH or RH ) connected are NG.→ Replace Driver door
LCU.
● Any of door control unit (passenger, rear LH or RH door control unit ) connected are NG.→
Replace malfunctioning door control unit.

Revision: 2004 April

BL

BL-41

2002 Q45

POWER DOOR LOCK SYSTEM
Door Unlock Sensor Check

EIS0010N

1. CHECK DOOR UNLOCK SENSOR INPUT SIGNAL
With CONSULT−II
Check door unlock sensor (“LOCK SIG”) in"DATA MONITOR" mode with CONSULT−II.

●

When door is open
When door is closed

: LOCK SIG LOCK
: LOCK SIG UNLOCK

Without CONSULT−II
●
Check door lock knob operation in Switch monitor mode.
(Refer to BL-38, "SWITCH MONITOR" .)
OK or NG?
OK
>> Door unlock sensor is OK.
NG
>> GO TO 2.
PIIA0348E

2. CHECK DOOR UNLOCK SENSOR
1.
2.

Disconnect door lock actuator connector.
Check continuity between door lock actuator (door unlock sensor) terminal 2(G/Y) and 4(B).
Actuator connector

Front
door
Rear
door

Terminals

Condition

Continuity

LH : D11
RH : D41
LH : D61

Locked

No

Unlocked

Yes

2 (G/Y) − 4 (B)

RH : D81

OK or NG?
OK
>> Check the following.
● Ground circuit for door unlock sensor
● Harness for open or short between door LCU or door
control unit and door unlock sensor
NG
>> Replace door lock actuator.

Door Lock Actuator Check – Driver –

PIIA0349E

EIS0010O

1. CHECK DOOR LOCK ACTUATOR HARNESS
1.
2.
3.

Turn the ignition switch OFF.
Disconnect driver door control unit (LCU) and door lock actuator connector.
Check continuity between driver door control unit (LCU) harness connector D8 terminals 12(BR), 17(LG)
and front door lock actuator harness connector D11 terminals 1(LG), 3(BR).
12(BR) – 3(BR)
17(LG) – 1(LG)

4.

: Continuity should exist.
: Continuity should exist.

Check continuity between door control unit (LCU) harness connector D8 terminals 12(BR), 17(LG) and body ground.
12(BR) – ground
17(LG) – ground

: Continuity should not exist.
: Continuity should not exist.

OK or NG?
OK
>> GO TO 2.
NG
>> Repair or replace harness.

Revision: 2004 April

SIIA1010E

BL-42

2002 Q45

POWER DOOR LOCK SYSTEM

2. CHECK OUTPUT SIGNAL

A

Connect driver door LCU01 connector.
Check voltage between driver door LCU01 harness connector D8 terminal 12(BR), 17(LG) and body
ground.

●
●

Terminals

Door lock operation

Voltage (V)

+

-

Unlock

12 (BR)

Ground

0V → Battery voltage

Lock

17(LG)

Ground

0V → Battery voltage

B

C

D

OK or NG?
OK
>> Replace driver door lock actuator.
NG
>> Replace driver door LCU01.

E
SIIA1011E

Door Lock Actuator Check – Passenger, Rear LH,RH –

EIS0010P

1. CHECK DOOR LOCK ACTUATOR HARNESS
1.
2.
3.

Turn the ignition switch OFF.
Disconnect passenger door control unit and door lock actuator connector.
Check continuity between passenger door control unit harness connector D39 terminals 2(SB), 3(BR) and
door lock actuator harness connector D41(Passenger), D81(Rear RH) or D61(Rear LH) terminals 1(SB),
3(BR).
1(SB) – 2(SB)
3(BR) – 3(BR)

4.

: Continuity should exist.
: Continuity should exist.

H

BL

J

: Continuity should not exist.
: Continuity should not exist.

K

OK or NG?
OK
>> GO TO 2.
NG
>> Repair or replace harness.

PIIA0238E

L

2. CHECK OUTPUT SIGNAL
●

G

Check continuity between door control unit harness connector
D39 terminals 2(SB), 3(BR) and body ground.
2(SB) – ground
3(BR) – ground

●

F

Connect passenger door connector.
Check voltage between passenger door control unit harness connector D41 terminals 1(SB), 3(BR) and
body ground.
Terminals

Door lock operation

Voltage (V)

+

-

Unlock

3 (BR)

Ground

0V → Battery voltage

Lock

2(SB)

Ground

0V → Battery voltage

OK or NG?
OK
>> Replace door lock actuator.
NG
>> Replace passenger door control unit.
PIIA0239E

Revision: 2004 April

BL-43

2002 Q45

M

POWER DOOR LOCK SYSTEM
Electronic Key Switch Check.

EIS0013Q

1. CHECK KEY SWITCH
●

With CONSULT-II
Check electronic key cylinder switch “IGN KEY SW” in “DATA MONITOR” mode with CONSULT-II.
When key is inserted in electronic key cylinder :
IGN KEY SW

ON

When key is removed from electronic key cylinder :
IGN KEY SW
1.
2.

OFF

Without CONSULT-II
Disconnect BCM connector.
Check voltage between harness connector M4 terminls 69 (PU/W) and body ground.
Condition

Voltage (V)

Key is inserted

Battery Voltage

Key is removed

0V

OK or NG ?
OK
>> electronic key switch is OK .
NG
>> GO TO 2.

PIIA0240E

2. CHECK KEY SWITCH CIRCUIT
1.
2.
3.

Remove the key from the electronic key cylinder.
Disconnect key switch connector.
Check continuity between BCM harness conector M4 terminal 69(PU/W) and key switch harness connector M64 terminal 4(PU/W) for the key detection switch.
: Continuity should exist.

4.

Check continuity between BCM harness connector M4 terminal
69(PU/W) and body ground.
: Continuity should not exist.

OK or NG ?
OK
>> Replace key switch.
NG
>> Repair or replace harness.
PIIA0241E

Revision: 2004 April

BL-44

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
REMOTE KEYLESS ENTRY SYSTEM
System Description

PFP:28596

A
EIS0028D

POWER SUPPLY AND GROUND
BCM is connected to LCU01 as DATA LINE A-3.
B
Power is supplied at all times
●
through 10A fuse [No. 8, located in the fuse block (J/B)]
●
to key switch terminal 3.
C
When the key switch is in ON position (key is inserted in ignition key cylinder), power is supplied
●
through key switch terminal 4
●
to BCM terminal 69
D
When any of the four door switches is in OPEN position, ground is supplied
●
to BCM terminal 33, 37, 142, 143
E
●
through door switches body grounds.
When a front LH door is unlocked, driver door LCU terminal 6 receives a ground signal from terminal 2 of front
LH door unlock sensor.
When a front RH, rear LH or RH door is unlocked, each door control unit terminal 13 receiver a ground signal F
from terminal 2 of each door unlock sensor.
Electronic key signal input
●
through multi remote control receiver
G
●
to BCM terminal 27
The remote keyless entry system controls operation of the
H
●
power door lock
●
trunk lid opener
●
panic alarm
BL
●
hazard and horn reminder

OPERATING PROCEDURE
BCM can receive signals from electronic key when key switch is in OFF position (key is not in cylinder). It then
sends the signals to LCU01 as DATA LINE A-3.

J

POWER DOOR LOCK OPERATION
When BCM receives a LOCK signal from electronic key, BCM will then send a LOCK signal
●
from its terminals 67 (DATA LINE A-3)
●
to front LH door control unit (LCU) terminal 8.
When an UNLOCK signal is sent from electronic key once, driver’s door will be unlocked.
Then, if an UNLOCK signal is sent from electronic key again within 3 seconds, all other doors will be unlocked.
For detailed description, refer to BL-18, "System Description" .

HAZARD AND HORN REMINDER
Power is supplied at all times
●
through 15A fuse (No. 56, located in the fusible link and fuse box)
●
to horn relay terminal 2.
When BCM receives a LOCK or UNLOCK signal from electronic key, ground is supplied
●
to combination flasher unit relay terminal 6
●
through BCM terminal 7 and
●
to horn relay terminal 1
●
through BCM terminal 127
combination flasher unit and horn relay are now engaged, and hazard warning lamps flash and horn sounds
as a reminder.)

OPERATING FUNCTION OF HAZARD AND HORN REMINDER
This vehicle is set in hazard indicator and horn mode when you first receive the vehicle.

Revision: 2004 April

BL-45

2002 Q45

K

L

M

REMOTE KEYLESS ENTRY SYSTEM
Hazard Indicator And Horn Mode
When the LOCK button is pushed, the hazard indicator flashes twice and horn chirps once.
When the UNLOCK button is pushed, the hazard indicator flashes once.

Hazard Indicator Only Mode
When the LOCK button is pushed, the hazard indicator flashes twice.
When the UNLOCK button is pushed, neither the hazard indicator nor the hone operates.
MODE
(Push “LOCK” and “UNLOCK” buttons for more than 2 seconds to switch)

Switching indicator

LOCK

UNLOCK

Hazard indicator and horn →

HAZARD INDICATOR ONLY

HAZARD – 3 times

HAZARD – twice

No operation

Hazard indicator only →

HAZARD INDICATOR AND
HORN

HAZARD – once
HORN – once

HAZARD – twice
HORN – once

HAZARD – once

TRUNK LID OPENER OPERATION
Power is supplied at all times
●
through 20A fuse [No. 15, located in the fuse block (J/B)]
●
to trunk lid opener actuator terminal 1.
When a TRUNK OPEN signal is sent from electronic key without the electronic key inserted in the ignition key
cylinder, if the trunk lid opener cancel switch is in the ON position, ground is supplied
●
through 10A fuse [No.3, located in the fuse block (J/B)]
●
to trunk lid opener relay
●
through trunk lid cancel switch terminals 1 and 2, and
●
through BCM terminal 109
Then power and ground are supplied, trunk lid opener actuator opens trunk lid.

PANIC ALARM OPERATION
Remote keyless entry system activates horn and head lamps intermittently when an ALARM signal is sent
from electronic key to remote keyless entry system without the electronic key inserted in the ignition key cylinder. For detailed description, refer to BL-100, "VEHICLE SECURITY (THEFT WARNING) SYSTEM" .

Revision: 2004 April

BL-46

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
Schematic

EIS0028E

A

B

C

D

E

F

G

H

BL

J

K

L

M

TIWM0106E

Revision: 2004 April

BL-47

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
Wiring Diagram – KEYLES –

EIS0028F

TIWM0107E

Revision: 2004 April

BL-48

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0108E

Revision: 2004 April

BL-49

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

TIWM0109E

Revision: 2004 April

BL-50

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0110E

Revision: 2004 April

BL-51

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

TIWM0111E

Revision: 2004 April

BL-52

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0112E

Revision: 2004 April

BL-53

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

TIWM0113E

Revision: 2004 April

BL-54

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0114E

Revision: 2004 April

BL-55

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

TIWM0115E

Revision: 2004 April

BL-56

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
Terminal and Reference Value for BCM

EIS0028G

A
TERMINAL

WIRE
COLOR

ITEM

CONDITION

VOLTAGE

B
Door locking with electronic key (Twice)

C
ELN0504D

7

W/L

Combination flasher unit

D

E

Door unlocking with electronic key (Once)

ELN0505D

17

BR/Y

Data line RX

—

—

18

P

Data line TX

—

—

F

G

H

stand-by

27

BR/W

Multi-remote control receiver
(Pulse)

OCC3879D

BL

J
Press any of the electronic key switches

K
OCC3880D

L
stand-by

M
28

L

OCC3881D

Multi-remote control receiver
(Power supply)

Press any of the electronic key switches

OCC3880D

30

PU

IIUTX

—

31

LG

IIU RX

33

W

Rear LH door switch

Door open (ON) →close (OFF)

0V → Battery voltage

37

W/G

Passenger door switch

Door open (ON) →close (OFF)

0V → Battery voltage

44

Y

—

Multi-remote control receiver
(Ground)

Revision: 2004 April

—

BL-57

—
—

0V

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
TERMINAL

WIRE
COLOR

56

B

60
67

ITEM

CONDITION

VOLTAGE

Ground

—

0V

L/OR

ACC power supply

—

Battery voltage

G/W

Data line A-3

—

—

Key Inserted (ON) →
key removed from IGN key cylinder (OFF)

69

PU/W

Ignition key switch
(insert)

105

Y/L

BAT power supply

109

LG

Trunk lid opener cancel
switch

113

B

127

G/W

Horn relay

When panic alarm is operated using electronic key (ON → OFF)

Battery voltage → 0V

142

W/R

Driver door switch

Door open (ON) →close (OFF)

0V → Battery voltage

143

W/L

Rear RH door switch

Door open (ON) →close (OFF)

0V → Battery voltage

—

Battery voltage

Trunk lid opener cancel switch ON → OFF

Ground

Battery voltage → 0V

Battery voltage → 0V

—

0V

Terminal and Reference Value for Driver Door Control Unit (LCU01)
TERMINAL

WIRE
COLOR

5

G/OR

ITEM

CONDITION

Local communication line

EIS0028H

VOLTAGE

—

SIIA0591J

OFF (Locked) → ON (unlocked)

5V → 0V

6

G/Y

Door unlock sensor

8

G/W

Data line A-3

12

BR

Driver door lock actuator
(Unlock)

14

Y/G

Power source (PTC)

—

Battery voltage

15

B

Ground

—

0V

17

LG

—

Driver door lock actuator
(Lock)

Door lock & unlock switch
(Free → Unlock)

Door lock & unlock switch
(Free → Lock)

—
0V → Battery voltage

0V → Battery voltage

Passenger And Rear LH, RH Door Control Unit Terminal Reference Value

EIS0028I

TERMINAL

WIRE
COLOR

*2

SB

Door lock actuator (Lock)

Door lock & unlock switch
(Free → Lock)

0V → Battery voltage

*3

BR

Door lock actuator (Unlock)

Door lock & unlock switch
(Free → Unlock)

0V → Battery voltage

6

W/R

Power source (PTC)

—

Battery voltage

7

B

Ground

—

0V

11

G/OR

Local communication line

—

ITEM

CONDITION

Standard (V)

SIIA0591J

13

G/Y

Door unlock sensor

Revision: 2004 April

OFF (Locked) → ON (unlocked)

BL-58

5V → 0V

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
NOTE:
*Only for passenger door control unit.

A

Work Flow
1.
2.
3.
4.

5.
6.

7.
8.
9.

EIS0028J

Check the symptom and customer's requests.
Understand the outline of system. Refer to BL-45, "System Description" .
Perform the preliminary check. Refer to BL-59, "Preliminary Check" .
Perform the communication inspection. If CONSULT-II is used, refer to BL-62, "IVMS COMMUNICATION
INSPECTION" . If CONSULT-II is not used, refer toBL-66, "COMMUNICATION DIAGNOSIS" . Is the communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5.
Repair or replace depending on the diagnosis result.
Perform the communication diagnosis again. If CONSULT-II is used, refer to BL-62, "IVMS COMMUNICATION INSPECTION" . If CONSULT-II is not used, refer to BL-66, "COMMUNICATION DIAGNOSIS" . Is
communication diagnosis result OK? If OK, GO TO step 7. If NG, GO TO step 5.
Referring to Trouble diagnosis chart, repair or replace the cause of the incident.Refer to BL-71, "Trouble
Diagnosis Chart by Symptom" .
Does the remote keyless entry system operate normally? If it operates normally, GO TO step 9. If NG, GO
TO step 7.
Inspection end.

Preliminary Check

EIS0028K

B

C

D

E

F

G

POWER SUPPLY AND GROUND CIRCUIT INSPECTION

1. FUSE INSPECTION
●

H

Check if any of the following fuses in the BCM are blown.
Unit
BCM

Power source

Fuse No.

Battery power supply

3

ACC power supply

21

BL

J

Refer to BL-48, "Wiring Diagram – KEYLES –" .

OK or NG?
OK
>> GO TO 2.
NG
>> If fuse is blown, be sure to eliminate cause of problem before installing new fuse, refer to PG-2,
"POWER SUPPLY ROUTING" .

K

2. POWER SUPPLY CIRCUIT INSPECTION

L

Remove the connectors for BCM and driver door control unit (LCU) or passenger, rear LH, RH door control
units, measure the voltage between the terminal No. (Refer to the "Chart" below) of the connector and body
ground.

M

(+)
Power source

Condition

Voltage

105 (Y/L)

Battery power supply

Ignition switch OFF

Battery voltage

60 (L/OR)

ACC power supply

Ignition switch ACC

Battery voltage

Driver door LCU

14 (Y/G)

Battery power supply

Ignition switch OFF

Battery voltage

Passenger door control unit.

6 (W/R)

Rear LH door control
unit.

6 (Y/B)

Battery power supply

Ignition switch OFF

Battery voltage

Rear RH door control
unit.

6 (Y/B)

Unit

Terminal
(wire color)

(–)

BCM

Body ground

OK or NG?
OK
>> GO TO 3.
NG
>> Check harness for open or short.
Revision: 2004 April

BL-59

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

3. GROUND CIRCUIT INSPECTION
Check the continuity between the following terminals on the vehicle-side connector for BCM, driver door LCU,
passenger or rear LH, RH door control units and body ground.
(+)
Signal

Condition

Continuity

56 (B) and 113 (B)

Ground

Ignition switch OFF

Continuity should exist

15 (B)

Ground

Ignition switch OFF

Continuity should exist

Ground

Ignition switch OFF

Continuity should exist

Terminal
(wire color)

Unit
IVMS control unit
Driver door LCU
Passenger door control unit.
Rear LH door control
unit.

(–)

Body ground
7 (B)

Rear RH door control
unit.

OK or NG?
OK
>> Power supply and ground circuit is "OK".
NG
>> Repair or replace harness.

SYSTEM INSPECTION
●

●

When the Remote Keyless Entry System is malfunctioning, determine which part has caused the incident,
before carrying out the trouble diagnosis.
Using the following diagnosis flowchart, determine whether the electronic key or the vehicle component
(multi remote control receiver or BCM) has a malfunction and confirm the part to be checked.

Inspection with CONSULT-II

SIIA0563E

A

: Replace BCM

B

: electronic key not registered

C

:Multi remote control receiver inspection.
Refer to BL-78, "Multi-Remote Control
Receiver Check"

D

:electronic key inspection
Refer to BL-80, "Electronic Key Battery
Replacement"

CONSULT–II Function
●

EIS0028L

CONSULT-II executes the following functions by combining data received and command transmitted via
the communication line from BCM. IVMS communication inspection, work support (only function setting of
seats and steering wheel), self-diagnosis, data monitor, and active test display.

Revision: 2004 April

BL-60

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
DIAGNOSTIC ITEMS DESCRIPTION
A

IVMS diagnosis
position

Diagnosis mode

IVMS–
COMM DIAGNOSIS

Diagnosis of continuity in the communication line(s), and of the function of the
IVMS-communication interface between the body control module and the
local control units, accoplished by transmitting a signal from the body control
module to the local control units.
Diagnosis of the“ wake-up” function of local control units by having a technician input the switch data into the local control unit that is in the temporary
“sleep” condition.

C

WAKE–UP DIAGNOSIS
Work support

Changes the setting for each function.

D

Self-diagnosis results

Carries out self-diagnosis.

Data monitor

Displays data relative to the body control module (BCM) input signals and various control related data for each system.

Active test

Turns on/off actuators, relay and according to the commands transmitted by
the CONSULT-II unit.

IVMS–
COMM CHECK

Each system
inspection .

Description

BCM PART NUMBER

Displays BCM part No.

B

E

F

CONSULT-II BASIC OPERATION PROCEDURE
1.

With the ignition switch OFF, connect CONSULT–II to the data
link connector on vehicle side, and turn the ignition switch ON.

G

H

BL

SHIA0179E

2.

J

Touch "START".
K

L

M
PIIA0182E

3.

Touch "IVMS".

PIIA0183E

Revision: 2004 April

BL-61

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
4.
5.

Check the model specification, touch either "WITH SUNROOF"
or "WITHOUT SUNROOF".
Touch "OK". If the selection is wrong, touch "CANCEL".

PIIA0184E

6.

Select the desired part to be diagnosed on the "SELECT TEST ITEM" screen.

IVMS COMMUNICATION INSPECTION
●

IVMS contains the IVMS communication diagnosis and wake-up diagnosis.

IVMS Communication Diagnosis
●

●

IVMS communication diagnosis consists of the communication diagnosis, sleep diagnosis, and inactive
communication diagnosis between BCM and each local unit (LCU), and display the results on the CONSULT–ll screen.
NOTE:
Sleep is a power saving function when a vehicle is stationary (all BCM related electrical equipment: OFF,
and the timer: OFF).
The function also stores the communication malfunction records and inactive communication records, and
displays the data on the CONSULT–II screen (Error record diagnosis)
Malfunction
description

CONSULT–II display item

Communication
error

COMM DATA

Inactive communication

NO RESPONSE

Sleep malfunction

SLEEP

Communication
error *

PAST COMM
DATA

Inactive communication*

PAST NO
RESPONSE

Description
●

Communicating with each LCU is judged sound when the communication is normally completed and the transmitted data and received data are identically the
same. In other cases, it is judged malfunctioning. If the communication is inactive,
no diagnosis result is displayed.

●

Communicating with each LCU is judged sound when at least one time communication is normally completed within three trials. In other cases, it is judged malfunctioning.

●

Check that each LCU enters sleep mode.

●

The records when communication signal malfunctions were continuously detected
while the communication was normal are displayed. Or the records when a malfunction is detected during the past sleep mode are displayed.

●

The records when inactive communications were continuously detected while the
communication was normal are displayed.

*: malfunctioning item record

Operation Procedure
1.
2.
3.
4.
5.
6.
7.
8.

Touch "IVMS–COMM CHECK" on "SELECT TEST ITEM".
Touch "IVMS–COMM DIAGNOSIS" on "SELECT DIAG ITEM" screen.
Touch "START" on "IVMS–COMM DIAGNOSIS" screen to start the diagnosis.
After the diagnosis is completed, the malfunctioning system is displayed.
When the malfunctioning items are displayed, touch "PRINT" to record.
Touch "ERASE".
Perform the communication inspection again to check that any malfunctioning item is displayed.
Check the displayed items.

Wake-Up Diagnosis
●

The wake-up diagnosis is carried out when BCM detects the wake-up signal from each local unit (LCU).
When the switch shown on the screen is operated as instructed, each local control unit (LCU) outputs the

Revision: 2004 April

BL-62

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
wake-up signal. If BCM cannot detect a wake-up signal, it is judged malfunctioning. The malfunctioning
local control unit (LCU) is displayed on the screen.
NOTE:
If any unspecified switch is operated, "Switch data not match" is displayed as a malfunctioning system.

B

Operation Procedure
1.
2.
3.
4.
5.
6.

A

Touch "IVMS–COMM CHECK" on "SELECT TEST ITEM" screen.
Touch "WAKE–UP DIAGNOSIS" on "SELECT DIAG ITEM" screen.
Touch "START" on "WAKE–UP DIAGNOSIS" screen to start the diagnosis.
Touch "NEXT" to select the local control unit (LCU) to be diagnosed.
Check that any malfunction is displayed. If necessary, touch "PRINT" to record.
Preform the inspection to the malfunctioning item.

C

D

Malfunction Code Table
Malfunctioning
item

Display unit

One LCU is displayed.
COMM DATA

Multiple LCUs
are displayed

One LCU is displayed.
NO
RESPONSE

Multiple LCUs
are displayed

CONSULT–II IVMS communication
diagnosis content

Self-diagnosis
trouble code
No.

E
Malfunctioning system and
reference

F

POWER WINDOW C/U–DR
"COMM DATA"

24

DOOR MIRROR C/U–RH
"COMM DATA"

27

DOOR MIRROR C/U–LH
"COMM DATA"

37

POWER SEAT C/U–DR
"COMM DATA"

47

BCM
"COMM FAIL1" ,"COMM FAIL2"

Displays in
order of 24
→27→37→47
→and cycles
from 24.

POWER WINDOW C/U–DR
"NO RESPONSE"

25

DOOR MIRROR C/U–RH
"NO RESPONSE"

28

DOOR MIRROR C/U–LH
"NO RESPONSE"

38

POWER SEAT C/U–DR
"NO RESPONSE"

48

BCM/HARNESS

Displays in
order of
25→28→38→4
8 and cycles
from 25.

Communication system C:
Refer to BL-64, "COMMUNICATION SYSTEM C" .

No self-diagnosis function

Replace the displayed
LCU.

No self-diagnosis function

Communication system A:
Refer to BL-64, "COMMUNICATION SYSTEM A" .

Replace the displayed
LCU.

H

Communication system A:
Refer to BL-64, "COMMUNICATION SYSTEM A" .

One LCU is displayed.
SLEEP malfunction

DOOR MIRROR C/U–LH
"SLEEP"

Communication system B:
Refer to BL-64, "COMMUNICATION SYSTEM B" .

All the above control units are displayed.

NOTE:
● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the
above results. This is caused by the data record, so erase the records.

Revision: 2004 April

BL-63

K

L

POWER SEAT C/U–DR
"SLEEP"
Multiple LCUs
are displayed

BL

J

POWER WINDOW C/U–DR "SLEEP"
DOOR MIRROR C/U–RH
"SLEEP"

G

2002 Q45

M

REMOTE KEYLESS ENTRY SYSTEM
(The display only shows the incident records, they are not malfunctions caused during the diagnosis. One possible cause is that an
reproducible incident occurred.)
●

Follow the steps below to erase the memory
Perform either disconnect BCM battery power supply or erase memory with CONSULT-II.

●

With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM
stores "NO RESPONSE" record.

COMMUNICATION SYSTEM A

1. BCM INSPECTION
Replace the BCM with a known-good one, and perform out the communication diagnosis. Refer to BL-62,
"IVMS COMMUNICATION INSPECTION" .
OK or NG?
YES >> Replace BCM.
NO
>> GO TO 2.

2. LCU INSPECTION
1.
2.

Replace with the BCM.
Replace the LCU with a known-good one, and perform the communication diagnosis. Refer to BL-62,
"IVMS COMMUNICATION INSPECTION" .
OK or NG?
YES >> Replace LCU.
NO
>> Repair or replace harness.

COMMUNICATION SYSTEM B

1. CONNECTOR INSPECTION
Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and
other malfunctions.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair terminals and connectors.

2. LCU INSPECTION
Replace the malfunctioning LCU with a known-good one, and perform the communication diagnosis. Refer to
BL-62, "IVMS COMMUNICATION INSPECTION" .
OK or NG?
OK
>> Replace LCU.
NG
>> Repair communication harness between the indicated LCU and BCM.

COMMUNICATION SYSTEM C

1. CONNECTOR INSPECTION
Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend, and other
malfunctions.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair terminals and connectors.

2. BCM INSPECTION
Replace the BCM with a known-good one, and perform the communication diagnosis. Refer to BL-62, "IVMS
COMMUNICATION INSPECTION" .
OK or NG?
OK
>> Replace BCM.
NG
>> Repair communication harness between the LCU and BCM.
Revision: 2004 April

BL-64

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
DATA MONITOR
Operation Procedure
1.

A

Select the desired part to be diagnosed on the "SELECT TEST ITEM" screen.
CONSULT-II selected diagnosis
part.

System
Remote keyless entry

MULTI-REMOTE CONT SYS

Trunk lid opener

Trunk lid opening

2.
3.

B

C

Touch "DATA MONITOR" on "SELECT DIAG MODE" screen.
Touch "MAIN SIGNALS" or "SELECTION FROM MENU" on "DATA MONITOR" screen.
D

ALL SIGNALS

Monitor all items.

SELECTION FROM MENU

Selects and monitors the items.

4.
5.
6.

Touch "START".
If "SELECTION FROM MENU" is selected, touch the desired monitor item. If "ALL SIGNALS" is
selected, the all item required to control is monitored.
During monitoring, touching "COPY" can start recording the monitor item status.

E

F

Remote Keyless Entry Item.
Monitored item

Description

IGN KEY SW

Indicates [ON/OFF] condition of ignition key switch.

IGN ACC SW

Indicates [ON/OFF] condition of ignition switch in ACC position.

DOOR SW-DR

Indicates [ON/OFF] condition of front door switch LH.

DOOR SW-AS

Indicates [ON/OFF] condition of front door switch RH.

DOOR SW-RR

Indicates [ON/OFF] condition of rear door switch RH.

DOOR SW-RL

Indicates [ON/OFF] condition of rear door switch LH.

LOCK SIG-DR

Indicates [ON/OFF] condition of driver door unlock signal from door lock sensor.

LOCK SIG-AS

Indicates [ON/OFF] condition of passenger door unlock signal from door lock sensor.

LOCK SIG-RR/LH

Indicates [ON/OFF] condition of rear LH door unlock signal from door lock sensor.

LOCK SIG-RR/RH

Indicates [ON/OFF] condition of rear RH door unlock signal from door lock sensor.

LOCK BUTTON

Indicates [ON/OFF] condition of lock signal from electronic key.

UNLOCK BUTTON

Indicates [ON/OFF] condition of unlock signal from electronic key.

PANIC BTN

Indicates [ON/OFF] condition of panic signal from electronic key.

TRUNK BTN-CON

Indicates [ON/OFF] condition of trunk open signal from electronic key.

G

H

BL

J

K

L

Trunk Lid Opener Item

M

Monitored item
TRUNK OPNR SW

Description
Indicates [ON/OFF] condition of trunk open signal from trunk open switch.

ACTIVE TEST
Operation Procedure
1.

Select the desired part to be diagnosed on "SELECT TEST ITEM" screen.
System

CONSULT-II selected diagnosis
part.

Remote key less entry

MULTI-REMOTE CONT SYS

Trunk lid opener

Trunk lid opening

2.
3.
4.

Touch "ACTIVE TEST" on "SELECT DIAG MODE" screen.
Touch the item to be tested, and check the operation.
During the operation check, touching "OFF" deactivates the operation.

Revision: 2004 April

BL-65

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
Remote Keyless Entry Test Item
TEST ITEM

DISCRIPTION

TRUNK OPEN S/V

This test is able to check trunk lid opener actuator operation.
The trunk is unlocked when “ON” on CONSULT-II screen is touched.

HAZARD

This test is able to check hazard reminder operation.
The hazard lamp turns on when “ON” on CONSULT-II screen is touched.

HORN

This test is able to check panic alarm and horn reminder operations.
The alarm activate for 0.5 seconds after “ON” on CONSULT-II screen is touched.

Trunk Lid Opener Test Item
TEST ITEM

DISCRIPTION
This test is able to check trunk lid opener actuator operation.
The trunk is unlocked when “ON” on CONSULT-II screen is touched.

TRUNK OPEN S/V

WORK SUPPORT
Operation Procedure
1.
2.
3.

Touch "MULTI-REMOTE CONT SYS" on "SELECT TEST ITEM" screen.
Touch "WORK SUPPORT" on "SELECT DIAG MODE" screen.
Select the desired work item on "SELECT WORK ITEM" screen.
WORK ITEM

REMO CONT ID CONFIR
REMO CONT ID REGIST
REMO CONT ID ERASUR

Work Support Item
WORK ITEM

DISCRIPTION

REMO CONT ID CONFIR

It can be checked whether electronic key ID code is registered or not in this mode.

REMO CONT ID REGIST

electronic key ID code can be registered.

REMO CONT ID ERASUR

electronic key ID code can be erased.

On Board Diagnosis

EIS0028M

ON BOARD DIAGNOSTIC RESULTS INDICATOR LAMP
●
Front map lamps and step lamps (all seats) act as the indicators for the on board diagnosis.

DIAGNOSIS ITEM
Diagnosis item.

Content

IVMS communication diagnosis

Diagnosing any abnormality or inability of communication between BCM and LCU
(DATA LINE A-3).

Switch monitor

Monitoring conditions of switches connected to BCM, LCU and Door control unit.

COMMUNICATION DIAGNOSIS
●

Check the communication between BCM and local control unit (LCU).

Revision: 2004 April

BL-66

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
How To Perform Communication Diagnosis
A

B

C

D

E

F
SIIA0409E

Description

G

In this mode, a malfunction code is indicated by the number of flashes from the front map lamps and step
lamps as shown below:
H

BL

J

SIIA0410E

K

After indicator lamp turns on for 2 seconds then off for 2 seconds, it flashes [cycling ON (0.5 sec.)/OFF (0.5
sec.)] to indicate a malfunction code of the first digit. Then, 1 second after indicator lamp turns off, it again
flashes [cycling ON (0.5 sec.)/OFF (0.5 sec.)] to indicate a malfunction code of the second digit.
For example, the indicator lamp goes on and off for 0.5 seconds twice and after 1.0 seconds, it goes on and off
for 0.5 seconds four times. This indicates malfunction code.

L

Malfunction Code Table

M

Malfunction item

Display unit

One LCU is displayed.
COMM DATA

Multiple LCUs
are displayed

Revision: 2004 April

CONSULT–II IVMS communication
diagnosis content

Self-diagnosis
trouble code
No.

POWER WINDOW C/U–DR
"COMM DATA"

24

DOOR MIRROR C/U–RH
"COMM DATA"

27

DOOR MIRROR C/U–LH
"COMM DATA"

37

POWER SEAT C/U–DR
"COMM DATA"

47

BCM
"COMM FAIL1" ,"COMM FAIL2"

Displays in
order of 24
→27→37→47
→and cycles
from 24.

BL-67

Malfunctioning system and
reference

Replace the displayed
LCU.

Communication system A:
Refer to BL-68, "COMMUNICATION SYSTEM A" .

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

Malfunction item

Display unit

One LCU is displayed.
NO
RESPONSE

Multiple LCUs
are displayed

CONSULT–II IVMS communication
diagnosis content

Self-diagnosis
trouble code
No.

Malfunctioning system and
reference

POWER WINDOW C/U–DR
"NO RESPONSE"

25

DOOR MIRROR C/U–RH
"NO RESPONSE"

28

DOOR MIRROR C/U–LH
"NO RESPONSE"

38

POWER SEAT C/U–DR
"NO RESPONSE"

48

BCM/HARNESS

Displays in
order of
25→28→38→4
8 and cycles
from 25.

Communication system C:
Refer to BL-69, "COMMUNICATION SYSTEM C" .

No self-diagnosis function

Replace the displayed
LCU.

No self-diagnosis function

Communication system A:
Refer to BL-68, "COMMUNICATION SYSTEM A" .

Communication system B:
Refer to BL-69, "COMMUNICATION SYSTEM B" .

POWER WINDOW C/U–DR "SLEEP"
DOOR MIRROR C/U–RH
"SLEEP"
SLEEP malfunction

One LCU is displayed.

DOOR MIRROR C/U–LH
"SLEEP"
POWER SEAT C/U–DR
"SLEEP"

Multiple LCUs
are displayed

All the above control units are displayed.

NOTE:
● For a specific local control unit (LCU), either "PAST COMM DATA" or "PAST NO RESPONSE" may be displayed instead of the
above results. This is caused by the data record, so erase the records.
(The display only shows the incident records, they are not malfunctions caused during the diagnosis. One possible cause is that an
reproducible incident occurred.)
●

Follow the steps below to erase the memory
Perform either disconnect BCM battery power supply or erase memory with CONSULT-II.

●

With the battery connected, if the local control unit (LCU) connector is disconnected and left for approximately 1 minute, the BCM
stores "NO RESPONSE" record.

Cancel Of Communication Diagnosis
If the following conditions are satisfied, the communication diagnosis is cancelled.
●
Turn ignition switch OFF.
●
Drive the vehicle more than 7 km/h (4 MPH).
●
Ten minutes have passed since the diagnosis result indication start without any diagnosis cancel operation.

COMMUNICATION SYSTEM A

1. BCM INSPECTION
Replace the malfunctioning BCM with a known-good one, and perform the communication diagnosis. Refer to
BL-66, "COMMUNICATION DIAGNOSIS" .
OK or NG?
OK
>> Replace the BCM.
NG
>> GO TO 2.

Revision: 2004 April

BL-68

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

2. LCU INSPECTION

A

1.
2.

Replace with the previously installed BCM.
Replace the LCU with a known-good one, and perform the communication diagnosis. Refer toBL-66,
"COMMUNICATION DIAGNOSIS" .
OK or NG?
OK
>> Replace the LCU.
NG
>> Replace the BCM.

B

C

COMMUNICATION SYSTEM B

1. CONNECTOR INSPECTION

D

Check the terminals (at the control unit and harness) on the malfunctioning LCU for disconnection, bend, and
other malfunctions.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair the terminals and connectors.

E

F

2. LCU INSPECTION
Replace the LCU with a known-good one, and perform the communication diagnosis. Refer to BL-66, "COMMUNICATION DIAGNOSIS" .
OK or NG?
OK
>> Replace the LCU.
NG
>> Repair the communication harness between the indicated LCU and BCM.

G

H

COMMUNICATION SYSTEM C
BL

1. CONNECTOR INSPECTION
Check the terminals (at the control unit and harness) on BCM and LCU for disconnection, bend and other malfunctions.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair the terminals and connectors.

J

K

2. BCM INSPECTION
Replace the BCM with a known-good one, and perform the communication diagnosis. Refer to BL-66, "COMMUNICATION DIAGNOSIS" .
OK or NG?
OK
>> Replace the BCM
NG
>> Repair the communication harness between the LCU and BCM control.

Revision: 2004 April

BL-69

2002 Q45

L

M

REMOTE KEYLESS ENTRY SYSTEM
SWITCH MONITOR
How To Perform Switch Monitor

SIIA0411E

Description
In this mode, when BCM detects the input signal from a switch in IVMS as shown below, the detection is indicated by the front map lamp and front step lamps with buzzer.

PIIA0177E

Switch Monitor Item
●

The status of the switch (except the ignition switch, interior lamp switch, and map lamp switch) as input to
each control unit can be monitored.
Control unit

Item
All door switch

BCM

Electronic key (lock / unlock switch and trunk switch)
Door lock & unlock switch (LOCK / UNLOCK)

Driver door contro unit (LCU)l
Passenger door control unit.

Driver door unlock sensor
Passenger door unlock sensor

RH rear door control unit.

Rear RH door unlock sensor

LH rear door control unit.

Rear LH door unlock sensor

Cancel Of Switch Monitor.
●
●

Turn ignition switch OFF.
Drive the vehicle more than 7 km/h (4 MPH).

Revision: 2004 April

BL-70

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnosis Chart by Symptom
●

EIS0028N

Before carrying out the inspection on the following table, perform the preliminary check. Refer to BL-59,
"Preliminary Check" .
Symptom

malfunctioning system and reference

A

B

Electronic key check.
Refer to BL-72, "Key Switch Check" .
All functions of multi-remote control system do not operate.

C

Key switch check.
Refer to BL-72, "Key Switch Check" .
Multi remote control receiver check.
Refer to BL-78, "Multi-Remote Control Receiver Check" .

D

If the above systems are “OK”, replace BCM.
Trunk lid opener actuator check.
Refer to BL-74, "Trunk Lid Opener Actuator Check" .

E

Trunk lid cancel switch check.
Refer to BL-73, "Trunk Lid Opener Cancel Switch Check" .
Trunk lid does not open when trunk opener button is continuously pressed.

F

Trunk open signal check.
Refer to BL-75, "Check Trunk Open Signal" .
Electronic key check.
Refer to BL-71, "Electronic Key Check" .

G

If the above systems are “OK”, replace BCM.
Electronic key check.
Refer to BL-71, "Electronic Key Check" .

Door lock or unlock does not function.
(Power door lock system is “OK”.)

H

If the above system is “OK”, replace BCM.
Hazard reminder check.
Refer to BL-77, "Hazard Indicator Operation Check" .

Hazard and horn reminder does not activate properly when
pressing lock or unlock button of electronic key.

BL

Horn reminder check.
Refer to BL-76, "Horn Reminder Check" .
(First check the horn chirp setting.Refer to WW-27, "HORN" .)

J

Electronic key check.
Refer to BL-71, "Electronic Key Check" .
If the above system is normal, replace the IVMS control unit.

Electronic Key Check

EIS0028O

1. ELECTRONIC KEY CHECK
●

L

With CONSULT-II
Check Electronic Key switch “LOCK / UNLOCK BUTTON”, “TRUNK BTN-COM” and “PANIC BTN” in
“DATA MONITOR” mode with CONSULT-ll.

Without CONSULT-II
●
Check electronic key switch in “SWITCH MONITOR” mode.Refer to BL-70, "SWITCH MONITOR" .
OK or NG?
OK
>> Electronic key is OK.
NG
>> GO TO 2.

Revision: 2004 April

K

BL-71

2002 Q45

M

REMOTE KEYLESS ENTRY SYSTEM

2. ELECTRONIC KEY ID CHECK
●

With CONSULT-II
Check electronic key “ID Code” in“WORK SUPPORT” mode with CONSULT-II.
Refer to BL-83, "PROCEDURE 2 (With CONSULT-II)" .

Without CONSULT-II
●
Check electronic key “ID Code” in "REMOTE CONTROLLER ID SET UP" mode.
Refer to BL-82, "PROCEDURE 1 (Without CONSULT-II)" .
OK or NG?
OK
>> Electronic key not registered.
NG
>> ● Check multi remote control receiver.
Refer to BL-78, "Multi-Remote Control Receiver Check" .
● Check electronic key.
Refer to BL-81, "REMOTE CONTROLLER BATTERY CHECK" .

Key Switch Check

EIS0028P

1. CHECK KEY SWITCH
●

With CONSULT-II
Check ignition key cylinder switch “IGN KEY SW” in “DATA MONITOR” mode with CONSULT-II.
When key is inserted in ignition key cylinder:
IGN KEY SW

ON

When key is removed from ignition key cylinder:
IGN KEY SW
1.
2.

OFF

Without CONSULT-II
Disconnect BCM connector.
Check voltage between harness connector M4 terminals 69 (PU/W) and body ground.
Condition

Voltage

Key is inserted

Battery Voltage

Key is removed

0V

OK or NG?
OK
>> Key switch is OK.
NG
>> GO TO 2.

PIIA0240E

Revision: 2004 April

BL-72

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

2. CHECK KEY SWITCH CIRCUIT
1.
2.
3.

A

Remove the key from the ignition key cylinder.
Disconnect key switch connector.
Check continuity BCM harness connector M4 terminal 69(PU/W) and key switch harness connector M64
terminal 4(PU/W).
: Continuity should exist.

B

C

OK or NG?
OK
>> GO TO 3.
NG
>> Repair or replace harness.

D

E

PIIA0241E

F

3. CHECK KEY SWITCH
1.

Check continuity between key switch terminals 3 and 4.
Condition

continuity

Key is inserted

YES

Key is removed

NO

G

H

OK or NG?
OK
>> Check harness for open or short between key switch
and fuse.
NG
>> Replace key switch.

BL

J
PIIA0408E

Trunk Lid Opener Cancel Switch Check

EIS0028Q

1. CHECK POWER SUPPLY CIRCUIT

K

1.
2.
3.

L

Turn ignition switch OFF.
Disconnect trunk lid opener cancel switch connector.
Check voltage between opener cancel switch harness connector M117 terminal 1(G) and body ground.
: Battery voltage should exist.

M

OK or NG?
OK
>> GO TO 2.
NG
>> Check the following
● Trunk lid opener relay.
● Harness for open or short between trunk lid opener
cancel switch and trunk lid opener relay.
PIIA0242E

Revision: 2004 April

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REMOTE KEYLESS ENTRY SYSTEM

2. CANCEL SWITCH INSPECTION
Check continuity between trunk lid opener cancel switch terminals 1 and 2.
Terminal
1 –2

Condition

Continuity

Switch : ON

Yes

Switch : OFF

No

OK or NG?
OK
>> GO TO 3.
NG
>> Replace trunk lid opener cancel switch.

PIIA0243E

3. CHECK HARNESS CONTINUITY
1.
2.

Disconnect BCM connector.
Check continuity between BCM harness connector M4 terminal 109(LG) and trunk lid opener cancel
switch harness connector M117 terminal 2(LG).
: Continuity should exist.

OK or NG?
OK
>> Trunk lid opener cancel switch is OK.
NG
>> Repair or replace harness.

PIIA0244E

Trunk Lid Opener Actuator Check

EIS0028R

Before carrying out the following diagnosis, check that the trunk opener cancel switch is turned ON.

1. CHECK POWER SUPPLY CIRCUIT
1.
2.
3.

Turn ignition switch OFF.
Disconnect trunk lid opener actuator connector.
Check voltage between trunk lid opener actuator harness connector B49 terminal 1(PU) and body ground.
: Battery voltage should exist.

OK or NG?
OK
>> GO TO 2.
NG
>> Check harness for open and short between trunk lid
opener actuator and fuse.

PIIA0245E

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REMOTE KEYLESS ENTRY SYSTEM

2. CHECK TRUNK LID OPENER ACTUATOR

A

Check continuity between trunk lid opener actuator terminals 1 and 2.
: Continuity should exist.

B

OK or NG?
OK
>> GO TO 3.
NG
>> Replace trunk lid opener actuator.

C

D
PIIA0246E

E

3. CHECK TRUNK LID OPENER RELAY CIRCUIT
1.
2.

Connect trunk lid opener actuator connector.
Check voltage between harness connector B49 terminal 1(PU) and body ground.
Terminal

1 (PU) – body ground

Condition

F

Voltage

Opener switch : ON

0V (0.7 seconds)

Opener switch : OFF

Battery voltage

OK or NG?
OK
>> Trunk lid opener actuator is OK.
NG
>> Check the following.
● Harness for open and short between trunk lid opener
actuator and trunk lid opener relay.
● Harness between trunk lid opener relay and body
ground.
● Replace trunk lid opener relay

Check Trunk Open Signal

G

H

BL
PIIA0245E

J

EIS0028S

1. CHECK BCM OUTPUT SIGNAL

K

1.
2.

L

Remove electronic key from ignition key cylinder.
Check voltage between BCM harness connector M4 terminal 109(LG) and body ground.
Terminal

109 (LG) – body ground

Condition

Voltage

Electronic key switch : ON

0V (0.7 seconds)

Electronic key switch : OFF

Battery voltage

M

OK or NG?
OK
>> BCM output signal (Trunk open signal) is OK.
NG
>> Replace BCM.

PIIA0247E

Revision: 2004 April

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2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
Horn Reminder Check

1. CHECK
●
●

EIS0028T

HORN CHIRP OPERATION

With CONSULT−II
Check horn chirp “HORN” in "ACTIVE TEST" mode with CONSULT−II.
Perform operation shown on display.
: Horn should sound.

SEL945W

Without CONSULT−II
1. Disconnect BCM connector.
2. Apply ground to BCM connector E204 terminal 127(G/W).
: Horn should sound.
OK or NG?
OK
>> Horn alarm is OK.
NG
>> GO TO 2.

PIIA0359E

2. CHECK HORN RELAY
Check horn relay condition.
OK or NG?
OK
>> GO TO 3.
NG
>> Replace horn relay.

3. CHECK POWER SUPPLY FOR HORN RELAY
1.
2.

Disconnect horn relay connector.
Check voltage between horn relay connector E3-5 terminal 2(G/W) and ground.
Battery voltage should exist.

OK or NG?
OK
>> GO TO 4.
NG
>> Check the following.
● 15A fuse [No. 56, located in the fuse, fusible link and
relay block (J/B)]
● Harness for open or short between horn relay and
fuse
PIIA0360E

Revision: 2004 April

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2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

4. CHECK HORN RELAY CIRCUIT
1.
2.

A

Disconnect horn relay connector.
Check voltage between horn relay connector E3-5 terminals 1(G/W) and 3(G).
B

Battery voltage should exist.
OK or NG?
OK
>> Replace BCM.
NG
>> Check harness for open or short between horn relay and
BCM.

C

D

PIIA0361E

Hazard Indicator Operation Check

E

EIS0028U

1. CHECK COMBINATION FLASHER UNIT CIRCUIT

F

1.
2.
3.

G

Remove electronic key from ignition key cylinder.
Disconnect BCM and combination flasher unit connector.
Check continuity between BCM harness connector M4 terminal 7(W/L) and combination flasher unit harness connector M91 terminal 6(W/L).

H

: Continuity should exist.
OK or NG?
OK
>> GO TO 2.
NG
>> Repair or replace harness.

BL

J

PIIA0248E

K

L

M

Revision: 2004 April

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2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

2. CHECK BCM OUTPUT SIGNAL
1.
2.

Connect BCM connector.
Check voltage between flasher unit harness connector M91 terminal 6(W/L) and body ground.
Terminal

Condition

Voltage

Electronic key
: LOCK switch ON

ELN0504D

6 (W/L) –
body ground

PIIA0249E

Electronic key
: UNLOCK switch ON

ELN0505D

OK or NG?
OK
>> Check flasher unit. Refer toLT-57, "TURN SIGNAL AND HAZARD WARNING LAMPS" .
NG
>> Replace BCM.

Multi-Remote Control Receiver Check

EIS0028V

1. CHECK MULTI-REMOTE CONTROL RECEIVER HARNESS
1.
2.
3.

Remove electronic key from ignition key cylinder.
Disconnect multi-remote control receiver and BCM connector.
Check continuity between multi-remote control receiver harness connector B246 terminals 1(Y), 2(BR/W),
4(L) and BCM harness connector M4 terminals 27(BR/W), 28(L), 44(Y).
1(Y) – 44(Y)
2(BR/W) – 27(BR/W)
3(L) – 28(L)

4.

: Continuity should exist.
: Continuity should exist.
: Continuity should exist.

Check continuity between multi-remote control receiver harness
connector B246 terminals 1(Y), 2(BR/W), 4(L) and body ground.
: Continuity should not exist.

OK or NG?
OK
>> GO TO 2.
NG
>> Repair or replace harness.

Revision: 2004 April

PIIA0250E

BL-78

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

2. CHECK MULTI-REMOTE CONTROL RECEIVER GROUND CIRCUIT
1.
2.

A

Connect BCM control unit connector.
Check continuity between multi-remote control receiver harness connector B246 terminal 1(Y) and body
ground.

B

: Continuity should exist.
OK or NG?
OK
>> GO TO 3.
NG
>> Repair or replace harness.

C

D

E
PIIA0251E

3. CHECK MUITI-REMOTE CONTROL RECEIVER POWER SUPPLY CIRCUIT

F

1.
2.

G

Connect multi-remote control receiver connector.
Check the voltage between multi-remote control receiver harness connector B246 terminal 4(L) and body
ground.
Terminal

Condition

Voltage

H

BL

stand−by

J

OCC3881D

4 (L) – body
ground

PIIA0252E

K

Press any of the electronic key switches

L
OCC3882D

OK or NG?
OK
>> GO TO 4.
NG
>> Replace BCM.

Revision: 2004 April

M

BL-79

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM

4. CHECK MULTI-REMOTE CONTROL RECEIVER OUTPUT SIGNAL
Check the voltage between multi-remote control receiver harness connector B246 terminal 2(BR/W) and body
ground.
Terminal

Condition

Voltage

stand−by

OCC3879D

2 (BR/W) –
body ground

PIIA0253E

Press any of the electronic key switches

OCC3880D

OK or NG?
OK
>> Replace BCM.
NG
>> Replace multi-remote control receiver.

Electronic Key Battery Replacement

EIS0028W

PIIA0179E

1.

2.
3.

Remove the mounting screw on the back side of the electronic key, and insert a slotted screwdriver
wrapped with tape into the emergency key slot. Twist the screwdriver to separate the upper body from the
lower body. Then take out the electronic key transmitter.
CAUTION:
During disassembly, do not impact the transponder on the lower body.
Insert a slotted screwdriver wrapped with tape into the electronic key transmitter (A) and twist the screwdriver to disassemble the transmitter.
Replace the battery fixed on the lower body. Be sure to install new battery properly with the positive side
facing the lower case.
CAUTION:
● During disassembly, be careful not to touch the board surface. Visually check the board for
color change (bluish) and deposit.

Revision: 2004 April

BL-80

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
When replacing the battery, keep the electrode contact clear of foreign materials such as dust
and grease.
After replacing the battery, engage the tab on the side of the body while being careful not to pinch the rubber, and assemble the upper and lower bodies.
While being careful of engagement between the upper and lower bodies at the end, assemble the electronic key transmitter, and tighten it with screws.
CAUTION:
After replacing the battery, be sure to check that the door locking operates normally using the
electronic key.
●

4.
5.

A

B

C

REMOTE CONTROLLER BATTERY CHECK
D

Remove battery and measure voltage across battery positive and negative terminals, “+” and “–”.
Measuring terminal
(+)

(–)

Battery positive terminal

Battery negative terminal

Voltage

E
2.5 – 3.0V

F

G
OCC0607D

H

BL

J

K

L

M

Revision: 2004 April

BL-81

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
ID Code Entry Procedure

EIS0028X

PROCEDURE 1 (WITHOUT CONSULT-II)

SEL170Y

Revision: 2004 April

BL-82

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
NOTE:
●
If a electronic key is lost, the ID code of the lost electronic key must be erased to prevent unauthorized
use. A specific ID code can be erased with CONSULT-II. However, when the ID code of a lost electronic
key is not known, all controller ID codes should be erased. After all ID codes are erased, the ID codes of
all remaining and/or new remote controllers must be re-registered. To erase all ID codes in memory, register one ID code (electronic key) four times. After all ID codes are erased, the ID codes of all remaining
and/or new electronic keys must be re-registered.
●
When registering an additional electronic key, the existing ID codes in memory may or may not be erased.
If four ID codes are stored in memory, when an additional code is registered, only the oldest code is
erased. If less than four ID codes are stored in memory, when an additional ID code is registered, the new
ID code is added and no ID codes are erased.
●
If you need to activate more than two additional new electronic keys, repeat the procedure “Additional ID
code entry” for each new electronic key.
●
Entry of maximum four ID codes is allowed. When more than four ID codes are entered, the oldest ID
code will be erased.
●
Even if same ID code that is already in the memory is input, the same ID code can be entered. The code
is counted as an additional code.

B

C

D

E

F

PROCEDURE 2 (WITH CONSULT-II)
NOTE:
If a electronic key is lost, the ID code of the lost electronic key must be erased to prevent unauthorized use.
When the ID code of a lost electronic key is not known, all controller ID codes should be erased. After all ID
codes are erased, the ID codes of all remaining and/or new remote controllers must be re-registered.
1.
2.

A

Turn ignition switch "OFF".
Connect "CONSULT-ll" to the data link connector.

G

H

BL

J

SHIA0179E

3.
4.

Turn ignition switch "ON".
Touch "START"

K

L

M

PIIA0182E

5.
6.

Check the model specification, touch either "WITH SUNROOF"
or "WITHOUT SUNROOF".
Touch "OK". If the selection is wrong, touch "CANCEL".

PIIA0184E

Revision: 2004 April

BL-83

2002 Q45

REMOTE KEYLESS ENTRY SYSTEM
7.

Touch "IVMS"

PIIA0183E

8.

Touch "MULTI-REMOTE CONT SYS".

PIIA0373E

9. Touch "WORK SUPPORT".
10. The item shown on the figure at right can be set up.
●
"REMO CONT ID CONFIR"
Use this mode to confirm if a electronic key ID code is registered
or not.
●
"REMO CONT ID REGIST" Use this mode to register a electronic key ID code.
NOTE:
Register the ID code when electronic key or BCM is replaced, or
when additional electronic key is required.
●
"REMO CONT ID ERASUR" Use this mode to erase a electronic
key ID code.

Revision: 2004 April

BL-84

SEL274W

2002 Q45

DOOR
DOOR
Fitting Adjustment

PFP:80100

A
EIS000HA

B

C

D

E

F

G

H

BL

J
SIIA0327E

K

FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1.
2.

Remove the fender protector. Refer to EI-22, "Removal and Installation" .
Accessing from inside the fender, loosen the hinge mounting bolts. Raise the front door at rear end to
adjust.

M

REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1.
2.

Remove the center pillar upper garnish and center pillar lower garnish. Refer to EI-38, "Removal and
Installation" .
Accessing from inside the vehicle, loosen the mounting nuts. Open the rear door, and raise the rear door
at rear end to adjust.

Revision: 2004 April

BL-85

L

2002 Q45

DOOR
STRIKER ADJUSTMENT
1.

Remove the striker cover.

SIIA0886E

2.

Adjust the striker so that it becomes parallel with the lock insertion direction.

SIIA0338E

Removal and Installation

EIS000HB

CAUTION:
●
When removing and installing the door assembly, support the door with a jack and shop cloth to
protect the door and body.
●
When removing and installing door assembly, be sure to carry out the fitting adjustment.
●
Check the hinge rotating part for poor lubrication. If necessary, apply "body grease".
1. Remove the door finisher. Refer to EI-31, "Removal and Installation" .
2. Remove the inner seal. Refer to GW-45, "Removal and Installation" .
3. Remove the door window. Refer to GW-45, "Removal and Installation" .
4. Remove the module assembly. Refer to GW-45, "Removal and Installation" .
5. Remove the door harness.
6. Remove the check link cover.
7. Remove the mounting bolts of the check link on the vehicle.

SIIA0339E

Revision: 2004 April

BL-86

2002 Q45

DOOR
8.

Remove the door-side hinge mounting nuts and bolts, and
remove the door assembly.
Install in the reverse order of removal.

A

B

C
SIIA0340E

D

Door Weathers trip

EIS000HC

E

F

G

H

BL

J

K

L
SIIA0328E

M

Revision: 2004 April

BL-87

2002 Q45

FRONT DOOR LOCK
FRONT DOOR LOCK
Component Structure

PFP:80502
EIS000HD

SIIA0299E

Inspection and Adjustment.
1.
2.
3.
4.

EIS000HE

Remove the front door finisher. Refer to EI-31, "Removal and Installation" .
Remove the front speaker. Refer to AV-28, "Removal and Installation of Door Speaker"
Remove the front door window. Refer to GW-45, "Removal and Installation" .
Remove the front door module assembly. Refer to GW-45, "Removal and Installation" .

EXTERIOR HANDLE ROD ADJUSTMENT
Rotate the bushing to adjust so that the clearance between the
bushing and rod becomes as shown in the figure.
CAUTION:
Be careful not to make the clearance 0 mm (0 in) or the rod
pressed continuously.
●

SBT978

Removal and Installation

EIS000HF

REMOVAL
1.
2.
3.
4.

Remove the front door finisher. Refer to EI-31, "Removal and Installation" .
Remove the front speaker. Refer to AV-28, "Removal and Installation of Door Speaker" .
Remove the front door window. GW-45, "Removal and Installation" .
Remove the front door module assembly. GW-45, "Removal and Installation" .

Revision: 2004 April

BL-88

2002 Q45

FRONT DOOR LOCK
5.

Disconnect the inside handle cable and locking knob cable from
the back side of the front door finisher.

A

B

C
SIIA0266E

D

6.
7.
8.

Reach to separate the key cylinder rod and exterior handle rod connection (on the handle).
Remove the mounting screws (TORX T30), remove the door
lock assembly.
Disconnect the door lock actuator connector.

E

F

G
SIIA0341E

9.

H

Remove the exterior handle mounting bolts, move the exterior
handle assembly backward, and then remove it from the panel
in front of the exterior handle escutcheon.

BL

J

K
SIIA0342E

INSTALLATION
L

Install in the reverse order of removal.
CAUTION:
To install each rod, be sure to rotate the rod holder until a click is felt.

M

Disassembly and Assembly

EIS000HG

DISASSEMBLY
CAUTION:
Be sure to remove or install the actuator with the door lock assembly removed.
1. Remove the mounting screws, and remove the actuator from the
door lock assembly.
2. Pull the actuator straight downward to separate it from the door
lock assembly.

SIIA0343E

Revision: 2004 April

BL-89

2002 Q45

FRONT DOOR LOCK
ASSEMBLY
1.
2.

Align the actuator pivot with the cutout on the knob lever of the door lock assembly, then assemble the
actuator.
Move the knob lever and the actuator pivot toward the lock-on direction, and check that it engages
securely.

Revision: 2004 April

BL-90

2002 Q45

REAR DOOR LOCK
REAR DOOR LOCK
Components

PFP:82502

A
EIS000HH

B

C

D

E

F

G

H

BL
SIIA0303E

Inspection and Adjustment
1.
2.

EIS000HI

Remove the rear door finisher. Refer to EI-31, "Removal and Installation" .
Remove the frame assembly. Refer to GW-48, "Removal and Installation" .

J

K

EXTERIOR HANDLE ROD ADJUSTMENT
Rotate the bushing to adjust so that the clearance between the bushing and rod becomes as shown in the figure.
CAUTION:
Be careful not to make the clearance 0 mm (0 in) or the rod
pressed continuously.

L

M

SBT978

Revision: 2004 April

BL-91

2002 Q45

REAR DOOR LOCK
Removal and Installation of Door Lock

EIS000HJ

REMOVAL
1.
2.
3.

Remove the rear door finisher. Refer to EI-31, "Removal and Installation"
Remove the frame assembly. Refer to GW-48, "Removal and Installation" .
After gaining access to the inside handle on the back side of the
rear door finisher, disconnect the inside handle cable and locking knob cable.

SIIA0266E

4.
5.

Remove the mounting screws (TORX T30), remove the door
lock assembly.
Disconnect the door lock actuator connector.

SIIA0344E

6.

Remove the exterior handle mounting bolts, and move the handle backward to disengage it from the panel in front of the exterior handle escutcheon, then remove the handle.

SIIA0345E

INSTALLATION
Install in the reverse order of removal.
CAUTION:
To install each rod, be sure to rotate the rod holder until a click is felt.

Revision: 2004 April

BL-92

2002 Q45

REAR DOOR LOCK
Disassembly and Assembly

EIS000HL

A

DISASSEMBLY
CAUTION:
Be sure to remove or install the actuator with the door lock assembly removed.
1. Remove the mounting screws, and remove the actuator from the
door lock assembly.
2. Pull the actuator straight downward to separate it from the door
lock assembly.

B

C

D

SIIA0346E

E

ASSEMBLY
1.
2.

Align the actuator pivot with the cutout on the knob lever of the door lock assembly, then assemble the
actuator.
Move the knob lever and the actuator pivot toward the lock-on direction, and check that it engages
securely.

F

G

H

BL

J

K

L

M

Revision: 2004 April

BL-93

2002 Q45

TRUNK LID
TRUNK LID
Fitting Adjustment

PFP:H4300
EIS000HW

PIIB1573E

LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1.
2.

With the striker released, loosen the trunk lid hinge mounting bolts to close the trunk lid.
Make the lateral clearance and the clearance to the rear window glass equal, and open the trunk lid to
tighten the mounting bolts to the specified torque.

SURFACE HEIGHT ADJUSTMENT
1.
2.

Loosen the striker mounting bolts. Raise the striker to the top position, and temporarily tighten the upper
mounting bolt at the position.
Close the trunk lid lightly and adjust the surface height, then open the trunk lid to finally tighten the striker
mounting bolts to the specified torque.

Revision: 2004 April

BL-94

2002 Q45

TRUNK LID
Removal and Installation of Trunk Lid Assembly

EIS000HX

A

B

C

D

E

F
PIIB1574E

1.

Trunk lid assembly

2.

Trunk lid hinge

3.

G

Trunk lid harness

1.
2.

Remove the trunk lid finisher. Refer to EI-51, "Removal and Installation" .
Disconnect the connectors in the trunk lid, and remove the harness clamps to pull the harness out of the H
trunk lid.
3. Remove the mounting bolts, and remove the trunk lid assembly.
CAUTION:
BL
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting bolts.
Install in the reverse order of removal.
J
Removal and Installation of Trunk Lid Lock
EIS000HY

LOCK REMOVAL
1.
2.
3.

Remove the trunk lid finisher. Refer to EI-51, "Removal and
Installation" .
Separate the key cylinder rod.
After removing the harness connector, remove the mounting
bolts, and remove the trunk lid lock.

K

L

M

SIIA0331E

STRIKER REMOVAL
1.
2.
3.

Remove the trunk rear plate and trunk rear finisher. Refer to EI51, "Removal and Installation" .
Remove the mounting bolts, and remove the trunk lock support
from the vehicle.
After removing the harness connector, remove the mounting
bolts, and remove the striker from the trunk lock support.

SIIA0333E

Revision: 2004 April

BL-95

2002 Q45

TRUNK LID
LOCK AND STRIKER INSTALLATION
1.
2.
3.

Install in the reverse order of removal.
After installing, close the trunk lid lightly. Preform the lock and surface height adjustment. Refer to BL-94,
"Fitting Adjustment" .
After installing, check the operation.

Removal and Installation of Trunk Lid Weather-strip

EIS000HZ

SIIA0180E

1.
2.
3.

Install the weather-strip from the front with the vehicle center mark aligned to the weather-strip mark.
At rear side, align the weather-strip seam to the center of the striker.
After installing, pull the weather-strip lightly to check for looseness.
CAUTION:
The weather-strip shall be fit tightly onto the corners and trunk lid rear plate.

Revision: 2004 April

BL-96

2002 Q45

TRUNK LID AND FUEL FILLER LID OPENER
TRUNK LID AND FUEL FILLER LID OPENER
Component Part and Harness Connector Location

PFP:84640

A
EIS000IV

B

C

D

E

F

G

H

BL
CIIM0001E

J

K

L

M

Revision: 2004 April

BL-97

2002 Q45

TRUNK LID AND FUEL FILLER LID OPENER
Wiring Diagram — T&FLID —

EIS000IW

TIWM0001E

Revision: 2004 April

BL-98

2002 Q45

TRUNK LID AND FUEL FILLER LID OPENER
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0002E

Terminals and Reference Value for BCM
TERMINAL

WIRE
COLOR

56

B

64

Y/R

Trunk lid opener switch

105

Y/L

BAT power supply

109

LG

Trunk lid opener relay

113

B

ITEM

EIS000IX

CONDITION

VOLTAGE

—

0V

Trunk lid opener switch OFF→ON

5V→0V

—

Battery voltage

Trunk lid opener switch OFF→ON

Battery voltage → 0V

—

0V

Ground

Ground

NOTE:
For Trouble diagnosis of trunk lid opener, refer to BL-45, "REMOTE KEYLESS ENTRY SYSTEM" .

Revision: 2004 April

BL-99

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Component Parts Harness Connector Location

PFP:28491
EIS000TX

CIIM0005E

Revision: 2004 April

BL-100

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
System Description

EIS000TY

A

DESCRIPTION
Setting the theft warning system
Disarmed phase
●
When the vehicle is being driven or when doors or trunk lid is open, the vehicle security system is set in
the disarmed phase on the assumption that the owner is inside or near the vehicle.
Pre-armed phase and armed phase
●
The vehicle security system turns into the "pre-armed" phase when hood, trunk lid and all doors are
closed and locked by electronic key. The security indicator lamp illuminates for 30 seconds. Then, the system automatically shifts into the "armed" phase.

B

C

D

Canceling the set theft warning system
When the following 1 or 2 operation is performed, the armed phase is canceled.
1. Unlock the doors with the electronic key.
2. Open the trunk lid with the electronic key. When the trunk lid is closed after opening the trunk lid with the
electronic key, the system returns to the armed phase.

E

Activating the alarm operation of the vehicle security system

F

Make sure the system is in the armed phase.
When the following operation 1, 2 or 3 is performed, the system sounds the horns and flashes the head-lamps
for about 50 seconds.
1. Engine hood or any door is opened before unlocking door with electronic key.
2. Door is unlocked without using electronic key.
3. Trunk lid is opened without using electronic key.

POWER SUPPLY
Power is supplied at all times
●
●

●

H

BL

through 10A fuse [No.6, located in the fuse block (J/B) No.1]
to security indicator lamp terminal 20.
J

Power is supplied at all times
●

G

through 10A fuse [No.3, located in the fuse block (J/B) No.1]
to BCM terminal No.105.

K

With the ignition switch in the ACC or ON position, power is supplied
●
●

through 10A fuse [No.21, located in the fuse block (J/B) No.1]
to BCM terminal No.60.

L

With the ignition switch in the ON position, power is supplied
through 10A fuse [No.1, located in the fuse block (J/B)No.1]
●
to BCM terminal No.68.
BCM is connected to LCU01 as DATA LINE A – 3.
●

Revision: 2004 April

BL-101

M

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
INITIAL CONDITION TO ACTIVATE THE SYSTEM
The operation of the vehicle security system is controlled by the doors, hood and trunk lid.
To activate the vehicle security system, BCM must receive signals indicating the doors, hood and trunk lid are
closed and the doors are locked.
When a door is open, BCM terminal No.33, No.37, No.142 or No.143 receives a ground signal from each door
switch.
When a driver door is unlocked, driver door LCU terminal No.6 receives a ground signal from terminal No.2 of
driver door unlock sensor.
When a passenger, rear LH or RH door is unlocked, passenger, rear LH or RH door control unit terminal No.13
receives a ground signal from terminal No.2 of driver door unlock sensor.
When the hood is open, BCM terminal No.122 receives a ground signal
●
from terminal No.1 of the hood switch
●
through body grounds No.E42 and No.E62.
When the trunk lid is open, BCM terminal No.146 receives a ground signal
●
from terminal No.1 of the trunk room lamp switch
●
through body grounds No.B17, No.B57.
When the doors are locked with electronic key and none of the described conditions exist, the vehicle security
system will automatically shift to armed phase.

VEHICLE SECURITY SYSTEM ACTIVATION (WITH KEY OR ELECTRONIC KEY USED TO LOCK
DOORS)
If the emergency key is used to lock doors, LCU01 terminal No.10 receives a ground signal
●
from terminal No.3 of the driver door key cylinder switch.
●
through body grounds No.M24 and No.M114
If this signal or lock signal from electronic key is received by BCM, the vehicle security system will activate
automatically.
Once the vehicle security system has been activated, BCM terminal No.65 supplies ground to terminal No.19
of the security indicator lamp.
The security lamp will illuminate for approximately 30 seconds and then blink.
Now the vehicle security system is in armed phase.

VEHICLE SECURITY SYSTEM ALARM OPERATION
The vehicle security system is triggered by
●
opening a door
●
opening the trunk lid
●
opening the hood
●
unlocking door without using the electronic key.
The vehicle security system will be triggered once the system is in armed phase,
●
when BCM receives a ground signal at terminal No.33, No.37, No.142, No.143 (door switch),
No.146(trunk room lamp switch) or No.122(hood switch)
●
when driver door LCU receives a ground signal at terminal No.6(driver door unlock sensor)
●
when passenger, rear LH, RH door control unit receives a ground signal at terminal No.13(passenger, rear
LH, RH door unlock sensor)
Power is supplied at all times
●
to head lamp relay-1 terminal No.2 and
●
through 15A fuse (No. 56, located in fuse block (J/B) No.1)
●
to horn relay terminal No.2.
When the vehicle security system is triggered, ground is supplied intermittently
●
from BCM terminal No.5(lamp relay) and No.127(horn relay)
●
to head lamp relay terminal No.1 and
●
to horn relay terminal No.1.
The head lamps flash and the horn sounds intermittently.
The alarm automatically turns off after 2 or 3 minutes but will reactivate if the vehicle is tampered with again.

Revision: 2004 April

BL-102

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
VEHICLE SECURITY SYSTEM DEACTIVATION
To deactivate the vehicle security system, a door or the trunk lid must be unlocked with the key or electronic
key.
When the key is used to unlock a door, LCU01 terminal No.9 receives a ground signal
●
from terminal No.1 of the driver door key cylinder switch.
When the emergency key is used to unlock the trunk lid, BCM terminal No.145 receives a ground signal from
terminal No.1 of the trunk lid key cylinder switch.
When the BCM receives either one of these signals or unlock signal from electronic key, the vehicle security
system is deactivated. (Disarmed phase)

A

B

C

PANIC ALARM OPERATION
Remote keyless entry system may or may not operate vehicle security system (horn and head lamps) as
required.
When the Remote keyless entry system is triggered, ground is supplied intermittently.
●
from BCM terminal No.5(lamp relay) and No.127(horn relay)
●
to lamp relay terminal No.1 and
●
to security horn relay terminal No.1.
The head lamp flashes and the horn sounds intermittently.
The alarm automatically turns off after 30 seconds or when BCM receives any signal from electronic key.

D

E

F

G

H

BL

J

K

L

M

Revision: 2004 April

BL-103

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Schematic

EIS000TZ

TIWM0116E

Revision: 2004 April

BL-104

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Wiring Diagram — VEHSEC —

EIS000U0

A

B

C

D

E

F

G

H

BL

J

K

L

M

TIWM0117E

Revision: 2004 April

BL-105

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM

TIWM0025E

Revision: 2004 April

BL-106

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0026E

Revision: 2004 April

BL-107

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM

TIWM0027E

Revision: 2004 April

BL-108

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0028E

Revision: 2004 April

BL-109

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM

TIWM0029E

Revision: 2004 April

BL-110

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0030E

CONSULT-II Function

EIS000U1

CONSULT-II INSPECTION PROCEDURE
1.

With the ignition switch OFF, connect CONSULT–II to the data
link connector, and turn the ignition switch ON.

SHIA0179E

Revision: 2004 April

BL-111

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
2.

Touch "START".

PIIA0182E

3.

Touch "IVMS" on the "SELECT SYSTEM" screen.

PIIA0183E

4.
5.

Check the model specification, touch either "WITH SUNROOF"
or "WITH OUT SUNROOF".
Touch "OK". If the selection is wrong, touch "CANCEL".

PIIA0184E

6.

Touch "THEFT WARNING SYSTEM" on the "SELECT TEST
ITEM" screen.
● DATA MONITOR and ACTIVE TEST are available for the
vehicle security system.

SIIA0983E

Revision: 2004 April

BL-112

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses

EIS000U2

A

WORK FLOW

B

C

D

E

F

G

H

BL

J
SIIA0991E

●
●

“POWER DOOR LOCK SYSTEM” Diagnosis refer to BL-17, "POWER DOOR LOCK SYSTEM" .
“REMOTE CONTROL SYSTEM” Diagnosis refer to BL-45, "REMOTE KEYLESS ENTRY SYSTEM" .

K

L

M

Revision: 2004 April

BL-113

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Preliminary Check

EIS00156

The system operation is canceled by turning ignition switch to "ACC" at any step between START and ARMED
in the following flow chart.
NOTE:
Before performing PRELIMINARY CHECK, disconnect IVCS unit connectors not to operate INFINITI communicator.

SIIA0992E

After performing preliminary check, go to symptom chart.

Revision: 2004 April

BL-114

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Symptom Chart

EIS000U5

A
PROCEDURE
Diagnostic procedure

SYMPTOM

Diagnostic Procedure 1 (Door, hood and trunk room lamp switch check)
Refer to BL-115, "Diagnostic Procedure 1" .

All items
Vehicle security
system cannot be
set by ····

●

Door out side key,

●

Electronic key

Diagnostic Procedure 3 (Door unlock sensor check)
Refer to BL-119, "Diagnostic Procedure 3" .

B

C

If the above systems are “OK”, replace BCM.

1

Diagnostic Procedure 4 (Door key cylinder switch check)
Refer to BL-120, "Diagnostic Procedure 4" .

Door outside key

D

If the above systems are “OK”, check driver door LCU01.
Diagnostic Procedure 2 (Security indicator lamp check)
Refer to BL-118, "Diagnostic Procedure 2" .

Security indicator does not turn “ON”.

E

If the above systems are “OK”, replace BCM.

2

*1
Vehicle security
system does not
alarm when ····

Diagnostic Procedure 1 (Door, hood and trunk room lamp switch check)
Refer to BL-115, "Diagnostic Procedure 1" .

Any door is opened.

If the above systems are “OK”, replace BCM.
Any door is unlocked without
using electronic key

Diagnostic Procedure 3 (Door unlock sensor check)
Refer to BL-119, "Diagnostic Procedure 3" .

G

If the above system is “OK”, check door LCU01 or door control unit.
Diagnostic Procedure 6 (Theft warning horn alarm check)
Refer to BL-124, "Diagnostic Procedure 6" .

Horn alarm
3

H

If the above systems are “OK”, check horn system.
Refer to WW-27, "HORN" .

Vehicle security
alarm does not
activate.

BL

Diagnostic Procedure 7 (Head lamp alarm check)
Refer to BL-126, "Diagnostic Procedure 7" .

Head lamp alarm

If the above systems are “OK”, replace BCM.

J

Diagnostic Procedure 4 (Door key cylinder switch check)
Refer to BL-120, "Diagnostic Procedure 4" .

Door outside key
4

F

Vehicle security
system cannot be
canceled by ····

If the above systems are “OK”, check driver door LCU01.

K

Diagnostic Procedure 5 (Trunk lid key cylinder switch check)
Refer to BL-123, "Diagnostic Procedure 5" .

Trunk lid key

If the above systems are “OK”, replace BCM.

L

*1: Make sure the system is in the armed phase.

Diagnostic Procedure 1

EIS000U6

1 – 1 DOOR SWITCH CHECK

1. CHECK DOOR SWITCH INPUT SIGNAL
●

With CONSULT−II
Check door switch (“DOOR SW”) in "DATA MONITOR" mode with CONSULT−II.
When door is open
When door is closed

: DOOR SW ON
: DOOR SW OFF

Without CONSULT−II
Check all door switches in Switch monitor mode.
Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" .
OK or NG?
OK
>> Door switch is OK.
NG
>> GO TO 2.

●

Revision: 2004 April

BL-115

PIIA0340E

2002 Q45

M

VEHICLE SECURITY (THEFT WARNING) SYSTEM

2. CHECK DOOR SWITCH
1.
2.

Disconnect door switch connector.
Check continuity between following terminals and body ground.

Door switch connector
Front
door
switch
Rear
door
switch

LH: B20
RH: B220

Terminals
1(LH:W/R,RH:W/G)−
Ground

LH: D62
RH: D82

Condition

1 (W)− 2 (B)

Continuity

Pressed

No

Repressed

Yes

Pressed

No

Repressed

Yes

PIIA0341E

OK or NG?
OK
>> Check the following.
● Door switch ground condition (Front door) or door
switch ground circuit (Rear door)
● Harness for open or short between door switch and
BCM
NG
>> Replace door switch.

PIIA0342E

1 – 2 HOOD SWITCH CHECK

1. CHECK HOOD SWITCH INPUT SIGNAL
●

With CONSULT−II
Check “HOOD SWITCH” in "DATA MONITOR" mode with CONSULT−II.
When hood is open
When hood is closed

: HOOD SW ON
: HOOD SW OFF

Without CONSULT−II
●
Check hood switch in Switch monitor mode.
Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" .
OK or NG?
OK
>> Hood switch is OK.
NG
>> GO TO 2.

PIIA0343E

2. CHECK DOOR SWITCH
Check hood switch and hood fitting condition.
OK or NG?
OK
>> GO TO 3.
NG
>> Adjust installation of hood switch.

Revision: 2004 April

BL-116

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM

3. CHECK HOOD SWITCH
1.
2.

A

Disconnect hood switch connector.
Check continuity between hood switch terminals.
B
Connector

Terminals

E54

1(LG/B)− 2(B)

Condition

Continuity

Closed

No

Open

Yes

OK or NG?
OK
>> Check the following.
● Hood switch ground circuit
● Harness for open or short between hood switch and
BCM
NG
>> Replace hood switch.

C

D

PIIA0344E

E

1 – 3 TRUNK ROOM LAMP SWITCH CHECK

1. CHECK TRUNK ROOM LAMP SWITCH INPUT SIGNAL
●

F

With CONSULT−II
Check “TRUNK SWITCH” in "DATA MONITOR" mode with CONSULT−II.
When trunk lid is open
When trunk lid is closed

G

: TRUNK SW ON
: TRUNK SW OFF

Without CONSULT−II
Check trunk room lamp switch in Switch monitor mode.
Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" .
OK or NG?
OK
>> Trunk room lamp switch is OK.
NG
>> GO TO 2.

H

●

BL

J
PIIA0345E

2. CHECK TRUNK ROOM LAMP SWITCH

K

1.
2.

L

Disconnect trunk room lamp switch connector.
Check continuity between trunk room lamp switch terminals.
Connector

Terminals

B54

1(P/L)− 2(B)

Condition

Continuity

Closed

No

Open

Yes

OK or NG?
OK
>> Check the following.
● Trunk room lamp switch ground circuit
● Harness for open or short between trunk room lamp
switch and BCM
NG
>> Replace trunk room lamp switch.

Revision: 2004 April

BL-117

M

PIIA0346E

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Diagnostic Procedure 2

EIS000UM

SECURITY INDICATOR LAMP CHECK

1. INDICATOR LAMP ACTIVE TEST
●

With CONSULT−II
Check “INDICATOR LAMP” in "ACTIVE TEST" mode with CONSULT−II.
Perform operation shown on display.
Indicator lamp should illuminate.

NOTE:
If CONSULT-II is not available, skip this procedure and go to the
next procedure.
OK or NG?
OK
>> Security indicator lamp is OK.
NG
>> GO TO 2.

PIIA0347E

2. INDICATOR LAMP CHECK
Check indicator lamp condition.
OK or NG?
OK
>> GO TO 3.
NG
>> Replace indicator lamp.

3. CHECK POWER SUPPLY CIRCUIT FOR INDICATOR LAMP
1.
2.

Disconnect security indicator lamp connector.
Check voltage between indicator lamp connector M83 terminal 20(Y/G) and ground.
: Battery voltage should exist.

OK or NG?
OK
>> Check harness for open or short between security indicator lamp and BCM.
NG
>> Check the following.
● 10A fuse [No. 6, located in fuse block (J/B) No.1]
● Harness for open or short between security indicator
lamp and BCM.
PIIA0380E

Revision: 2004 April

BL-118

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Diagnostic Procedure 3

EIS000UN

A

DOOR UNLOCK SENSOR CHECK

1. CHECK DOOR UNLOCK SENSOR INPUT SIGNAL
B

With CONSULT−II
Check door unlock sensor (“LOCK SIG”) in "DATA MONITOR" mode with CONSULT−II.

●

When door is open
When door is closed

C

: LOCK SIG LOCK
: LOCK SIG UNLK

Without CONSULT−II
Check door lock knob operation in Switch monitor mode.
Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" .
OK or NG?
OK
>> Door unlock sensor is OK.
NG
>> GO TO 2.

D

●

E

PIIA0348E

F

2. CHECK DOOR UNLOCK SENSOR
1.
2.

G

Disconnect door lock actuator connector.
Check continuity between door lock actuator (door unlock sensor) terminals 2(G/Y) and 4(B).
Actuator connector

Front
door
Rear
door

Terminals

Condition

H

Continuity

LH: D11
RH: D41
LH: D61
RH: D81

Locked

No

2 (G/Y) − 4 (B)

BL
Unlocked

Yes

OK or NG?
OK
>> Check the following.
● Ground circuit for door unlock sensor
● Harness for open or short between door LCU or door
control unit and door unlock sensor
NG
>> Replace door lock actuator.

J

PIIA0349E

K

L

M

Revision: 2004 April

BL-119

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
Diagnostic Procedure 4

EIS000UO

4–1 DOOR KEY CYLINDER LOCK SWITCH CHECK

1. CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (LOCK SIGNAL)
●

With CONSULT−II
Check driver door key cylinder switch (“KEY CYL LK”) in "DATA MONITOR" mode with CONSULT−II.
“KEY CYL LK” should be “ON” when key inserted in
door key cylinder was turned to lock.

PIIA0350E

Without CONSULT−II
Check voltage between driver door control unit (LCU) connector D8
terminal 10 (GY) and ground.
Key position
Neutral / Unlock
Lock

Voltage
Approx. 5V
0V

OK or NG?
OK
>> Driver door key cylinder switch (lock) is OK.
NG
>> GO TO 2.

PIIA0351E

Revision: 2004 April

BL-120

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM

2. CHECK DOOR KEY CYLINDER SWITCH
1.
2.

A

Disconnect driver door key cylinder switch connector.
Check continuity between driver door key cylinder switch connector D12 terminals 2(B) and 3(G/Y).
B
Key position

Continuity

Neutral / Unlock

No

Lock

Yes

C

OK or NG?
OK
>> Check the following.
● Driver door key cylinder switch ground circuit
● Harness for open or short between driver door control
unit (LCU) and driver door key cylinder switch
NG
>> Replace driver door key cylinder switch.

D

E

F

G

H
PIIA0352E

BL

J

K

L

M

Revision: 2004 April

BL-121

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM
4–2 DOOR KEY CYLINDER UNLOCK SWITCH CHECK

1. CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (UNLOCK SIGNAL)
●

With CONSULT−II
Check driver door key cylinder switch (“KEY CYL UN”) in "DATA MONITOR" mode with CONSULT−II.
“KEY CYL UN−DR” should be “ON” when key inserted
in driver door key cylinder was turned to lock.

PIIA0353E

Without CONSULT−II
Check voltage between LCU01 connector D8 terminal 9 (PU/W) and
ground.
Key position
Neutral / Lock
Unlock

Voltage
Approx. 5V
0V

OK or NG?
OK
>> driver door key cylinder switch (unlock) is OK.
NG
>> GO TO 2.

PIIA0354E

Revision: 2004 April

BL-122

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM

2. CHECK DOOR KEY CYLINDER SWITCH
1.
2.

A

Disconnect driver door key cylinder switch connector.
Check continuity between driver door key cylinder switch connector D12 terminals 1(PU/W) and 3(GY).
Key position

B

Continuity

Neutral / Lock

No

Unlock

Yes

C

OK or NG?
OK
>> Check the following.
● Driver door key cylinder switch ground circuit
● Harness for open or short between driver door control
unit (LCU) and driver door key cylinder switch
NG
>> Replace driver door key cylinder switch.

D

E

F

G

H
PIIA0355E

Diagnostic Procedure 5

EIS000UQ

BL

TRUNK LID KEY UNLOCK SIGNAL CHECK

1. CHECK TRUNK KEY CYLINDER SWITCH INPUT SIGNAL (UNLOCK SIGNAL)
J

With CONSULT−II
Check trunk key cylinder switch (“TRUNK UNLK SW”) in "DATA MONITOR" mode with CONSULT−II.
●
When key in key cylinder is at “NEUTRAL” position,

K

TRUNK UNLK SW: OFF
●

When key is “UNLOCK” position,
L

TRUNK UNLK SW: ON
Without CONSULT−II
Check trunk key cylinder switch in Switch monitor mode.
Refer to Remote keyless entry system BL-70, "SWITCH MONITOR" .
OK or NG?
OK
>> Trunk key cylinder switch is OK.
NG
>> GO TO 2.

M

●

Revision: 2004 April

BL-123

PIIA0356E

2002 Q45

VEHICLE SECURITY (THEFT WARNING) SYSTEM

2. CHECK TRUNK KEY CYLINDER SWITCH (UNLOCK SWITCH)
1.
2.

Disconnect trunk key cylinder switch connector.
Check continuity between trunk key cylinder switch connector B46 terminals 1(LG) and 2(B).
Condition

Continuity

Neutral

No

Unlocked

Yes

OK or NG?
OK
>> Check the following.
● Trunk key cylinder switch ground circuit
● Harness for open or short between trunk key cylinder
switch and BCM
NG
>> Replace trunk key cylinder switch.

Diagnostic Procedure 6

PIIA0357E

EIS000UR

THEFT WARNING HORN ALARM CHECK

1. CHECK VEHICLE SECURITY HORN ALARM OPERATION
●
●

With CONSULT−II
Check horn relay “ALARM RELAY” in "ACTIVE TEST" mode with CONSULT−II.
Perform operation shown on display.
Theft warning horn alarm should operate.

PIIA0358E

1.
2.

Without CONSULT−II
Disconnect BCM connector.
Apply ground to BCM connector E204 terminal 127(G/W).
Does horn alarm activate?

OK or NG?
OK
>> Horn alarm is OK.
NG
>> GO TO 2.

PIIA0359E

2. CHECK HORN RELAY
Check horn relay condition.
OK or NG?
OK
>> GO TO 3.
NG
>> Replace horn relay.
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3. CHECK POWER SUPPLY FOR HORN RELAY
1.
2.

A

Disconnect horn relay connector.
Check voltage between horn relay connector E3-5 terminal 2 and ground.
B

Battery voltage should exist.
OK or NG?
OK
>> GO TO 4.
NG
>> Check the following.
● 15A fuse [No. 56, located in the fuse, fusible link and
relay block (J/B)]
● Harness for open or short between horn relay and
fuse

C

D

PIIA0360E

E

4. CHECK HORN RELAY CIRCUIT
1.
2.

F

Disconnect horn relay connector.
Check voltage between horn relay connector E3-5 terminals 1 and 3.

G

Battery voltage should exist
OK or NG?
OK
>> Check harness for open or short between horn relay and
BCM.
NG
>> Check harness for open or short.

H

BL

PIIA0361E

J

K

L

M

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Diagnostic Procedure 7

EIS000US

THEFT WARNING HEAD LAMP ALARM CHECK

1. CHECK VEHICLE SECURITY HEAD LAMP ALARM OPERATION
●
●

With CONSULT−II
Check head lamp relay “ALARM RELAY” in "ACTIVE TEST" mode with CONSULT−II.
Perform operation shown on display.
Theft warning head lamp alarm should operate.

PIIA0362E

Without CONSULT−II
1. Disconnect BCM connector.
2. Apply ground to BCM connector M4 terminal 5(R/Y).
Does head lamp alarm activate?
OK or NG?
OK
>> Head lamp alarm is OK.
NG
>> GO TO 2.

PIIA0363E

2. CHECK HEAD LAMP RELAY 1
Does head lamp come on when turning lighting switch “ON”?
YES or NO?
YES >> GO TO 3.
NO
>> Check head lamp system. Refer to LT-5, "HEADLAMP (FOR USA)" .
●

3. CHECK HEAD LAMP RELAY 2
Check head lamp relay condition.
OK or NG?
OK
>> GO TO 4.
NG
>> Replace horn relay.
●

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4. CHECK POWER SUPPLY FOR HEAD LAMP RELAY
1.
2.

A

Disconnect head lamp relay-1 connector.
Check voltage between head lamp relay-1 connector E3-4 terminal 1 and ground.
B

Battery voltage should exist.
OK or NG?
OK
>> GO TO 5.
NG
>> Harness for open or short between head lamp relay and
battery.

C

D

PIIA0364E

E

5. CHECK HORN RELAY CIRCUIT
1.
2.

F

Turn lighting switch to 2nd position.
Check voltage between head lamp relay-1 connector E3-4 terminals 3 and 5.

G

Battery voltage should exist
3.

Check voltage between head lamp relay-1 connector E3-4 terminals 6 and 7.
Battery voltage should exist

H

OK or NG?
OK
>> Check harness for open or short between head lamp
relay and BCM.
NG
>> Check harness for open or short.

BL

J

PIIA0365E

K

L

M

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ELECTRONIC KEY SYSTEM
Component Parts and Harness Connector Location

PFP:80561
EIS000O4

CIIM0006E

System Description

EIS000O3

Every electronic key (including transponder) has its own key ID No. However, only an electronic key with
the key ID registered in the NATS IMMU and ECM can turn ON while inserted in the ignition key cylinder,
allowing the engine to start.
●
An ignition key (electronic key) with straight contour is adopted to prevent the electronic key from vehicle
theft by abuse of duplicated key etc.
●
If the batteries for the vehicle and handheld transmitter are discharged, using the emergency key integrated into the electronic key, the driver/passenger doors and trunk lid can be operated for open/close,
and the steering wheel lock can be unlocked.
NOTE:
The engine cannot be started with an emergency key.
●
If any of ECM, NATS IMMU, steering lock control unit (integrated in the key cylinder) or ignition key (electronic key) has been replaced, or if the trouble diagnosis requires additional registration, mandatory reregistration procedure and registration of the electronic key ID code (if an ignition-key is added) are
required.
NOTE:
All the keys kept by the vehicle owner re-registration of the key ID (electronic key) shall be necessary.
●
If the vehicle owner requires, electronic key ID codes can be registered for up to four keys (including the
electronic key). In this case, the key IDs shall also be registered.
NOTE:
●
The key ID code and remote controller ID code for the key equipped on the vehicle have already been
registered at factory.
●
When conducting registration of key ID at repair, part replacement, and electronic key addition, even the
registered ignition (standard) key shall be registered again. Therefore, collect all the keys from the vehicle
owner.
●

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SECURITY INDICATOR
A

Operation or condition
Key
Condition of security indicator
Electronic key
Emergency key

Ignition switch: ACC
position

Ignition switch: OFF
position (electronic
key is inserted.)

Ignition switch: OFF
position (electronic
key is not inserted.)

Lamp OFF

Lamp OFF

Lamp OFF

Blinking

ON

ON

ON

Blinking

Ignition switch: ON
position

B

C

OUTLINE OF ELECTRONIC KEY OPERATION
Operation 1 (Insert the key into the ignition key cylinder.)
1.

By inserting the ignition key (electronic key: built-in transponder) into the key cylinder, the key detection
switch is turned to ON.
2. The power is supplied from the immobilizer control module → immobilizer antenna amp → antenna coil.
3. The current through the antenna coil induces a magnetic field.
4. The coil in the transponder induces electromotive force by mutual induction, which is charged in the
capacitor.
5. The transponder uses the charged energy to transmit the built-in key ID signal.
6. The sent key ID signal is received by the antenna coil and transmitted via the immobilizer antenna amp to
NATS IMMU.
7. NATS IMMU compares the stored key ID and received one, and only if the matching result is OK, it transmits the key rotation permission signal to the steering lock control unit (integrated in the key cylinder).
8. When the key rotation permission signal is input, the steering lock control unit activates the electronic key
solenoid valve in the key cylinder to allow the electronic key to turn.
9. Turn ignition switch ON.
10. Only if the key ID matching result is OK, the ECM allows the engine to start.

D

E

F

G

H

BL

Operation 2 (Withdraw the key from the ignition key cylinder.)
1.
2.

Return the electronic key to the LOCK position of the steering system lock.
When the key is removed, the electronic key solenoid valve in the key cylinder returns to inhibit the key
from turning. In this case, the steering lock control unit processes the key switch ON → OFF signal by
itself to inhibit the electronic key from turning.
NOTE:
If the A/T selector lever is not in "P" position, the electronic key does not return to LOCK position.

J

K

L

M

PIIA0376E

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ELECTRONIC KEY SYSTEM
Schematic

EIS0012R

TIWM0032E

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ELECTRONIC KEY SYSTEM
Wiring Diagram – NATS –

EIS0012S

A

B

C

D

E

F

G

H

BL

J

K

L

M

TIWM0033E

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ELECTRONIC KEY SYSTEM

TIWM0034E

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ELECTRONIC KEY SYSTEM
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0035E

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ELECTRONIC KEY SYSTEM
Work Flow

EIS000O7

PIIA0377E

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ELECTRONIC KEY SYSTEM
Diagnostic System Diagram

EIS000O8

A

B

C

D

E

F
PIIA0378E

Symptom Chart

EIS0012T

G

SYMPTOM 1: ELECTRONIC KEY DOES NOT TURN
●

Before performing the following diagnosis, be sure to check that the ignition key cylinder will be turned by
the emergency key. If the ignition key cylinder cannot be turned by the emergency key, the ignition key
cylinder is malfunctioning.
Symptom

Security indicator
remains flashing with
Electronic key inserted.

Check without CONSULT-II
Security indicator ON
condition check

Electronic key check
(diagnosis procedure 1)

Security indicator illuminates with Electronic key
inserted.

Check harness between
the antenna amplifier–
and NATS IMMU (Diagnosis procedures 2, 3, 4,
5, 6, 7, 8, 9, 10, 11).

CONSULT-II Self-diagnosis results

—

Possible malfunctioning
part or status

Key switch

Revision: 2004 April

C5

Electronic key not registered
—

CHAIN OFF IMMU-KEY
P1612

Check harness between
NATS IMMU-and the
steering lock control
module.
(Diagnosis procedures
12, 13, 14, 15)

—

Checking with the emergency key

—

BL-135

BL

J

K

Electronic key
(Transponder malfunction)

D

Antenna amp

E

NATS IMMU

A

Electronic key
(Transponder malfunction)

D

Harness system

Security indicator
remains OFF with Electronic key inserted.

Reference part in the
trouble diagnostic system diagram

H

L

M

C1, 2, 3, 5
E1, 2, 3, 4

NATS IMMU

A

Steering lock control unit

F

Harness system

C7

Ignition key cylinder

—

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SYMPTOM 2: SECURITY INDICATOR DOES NOT FLASH
Symptom

Security indicator does
not turn ON.

Check without CONSULT-II

CONSULT-II Self-diagnosis results

Check harness of security indicator.

—

Possible malfunctioning
part or status

Reference part in the
trouble diagnostic system diagram

Security indicator

—

Open circuit in the battery power supply line to
the security indicator

—

NATS IMMU

A

Harness system

C

Symptom 1

EIS0012U

1. CHECK REGISTRATION OF ELECTRONIC KEY
Re-register the electronic key (all electronic keys), and check the symptom.
OK or NG?
OK
>> Electronic key ID not registered
NG
>> Check the following.
● All the electronic keys unsuccessful: GO TO 2.
● Only specific electronic key unsuccessful: malfunction in the applicable electronic key (including transponder)

2. CHECK ANTENNA AMP INSTALLATION
Check the installation condition of the antenna amplifier.
OK or NG?
OK
>> GO TO 3.
NG
>> Install the antenna amplifier correctly: Reference part E.

3. CHECK POWER SUPPLY CIRCUIT FOR NATS IMMU
1.
2.

Disconnect the NATS IMMU connector.
Check voltage between NATS IMMU harness connector M32 terminal 1(W) and body ground.
: Battery voltage should exist.

OK or NG?
OK
>> GO TO 4.
NG
>> Check the following.
● Check fuse.
● Check harness for open or short between fuse block and NATS IMMU.

4. CHECK GROUND CIRCUIT FOR NATS IMMU
Check continuity between NATS IMMU harness connector M32 terminal 9(B/W) and body ground.
: Continuity should exist.
OK or NG?
OK
>> GO TO 5.
NG
>> Check harness and connector between body ground and NATS IMMU: Reference part C3.

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5. CHECK ELECTRONIC KEY INSERT SIGNAL

A

Check voltage between NATS IMMU harness connector M32 terminal 2(PU/W) and body ground.
Terminals

Condition

Voltage

2 (PU/W) − body ground

Electronic key removed from
ignition key cylinder

0V

Electronic key inserted

B

Battery voltage

C

OK or NG?
OK
>> GO TO 6.
NG
>> Check the following.
● Key switch (insert) malfunction.
● Check harness for open or short between fuse block and the key switch (insert).
● Check harness for open or short between key switch (insert) and NATS IMMU.

D

E

6. CHECK NATS ANTENNA AMP. CIRCUIT 1
Insert electronic key into ignition key cylinder, and immediately check voltage between antenna amp harness
connector M65 terminal 1(R) and body ground.
Terminals
1 (R) − body ground

Condition
Insert electronic key into
ignition key cylinder.

G

Voltage
Approx. 5V (for 3 seconds
after inserting the key)

H

OK or NG?
OK
>> GO TO 7.
NG
>> GO TO 10.

BL

7. CHECK NATS ANTENNA AMP. CIRCUIT 2
●
●

F

Disconnect antenna amp connector.
Check continuity between antenna amp harness connector M65 terminal 4(B/R) and body ground.

J

: Continuity should exist.
K

OK or NG?
OK
>> GO TO 8.
NG
>> GO TO 10.

L

8. CHECK NATS ANTTENA AMP. CIRCUIT 3
●
●

Connect antenna amp connector.
Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna
amp harness connector M65 terminal 2(Y) and body ground.
Terminals
2 (Y) − body ground

Condition
Insert electronic key into
ignition key cylinder.

Voltage
Pointer of tester should
move.

OK or NG?
OK
>> GO TO 9.
NG
>> GO TO 10.

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M

ELECTRONIC KEY SYSTEM

9. CHECK NATS ANTENNA AMP. CIRCUIT 4
Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp
harness connector M65 terminal 3(Y/G) and body ground.
Terminals
3 (Y/G) − body ground

Condition

Voltage

Insert electronic key into
electronic key cylinder.

Pointer of tester
should move.

OK or NG?
OK
>> Replace NATS antenna amp: Reference part E.
NG
>> GO TO 10.

10. CHECK NATS ANTENNA AMP. CIRCUIT 5
●
●
●

Turn ignition switch OFF.
Disconnect NATS IMMU and antenna amp connector.
Check continuity between NATS IMMU harness connector M32 terminals 5(R), 6(Y), 7(Y/G), 8(B/R) and
antenna amp harness connector M65 terminals 1(R), 2(Y), 3(Y/G), 4(B/R).
5(R) - 1(R)
6(Y) - 2(Y)
7(Y/G) - 3(Y/G)
8(B/R) - 4(B/R)

●

: Continuity should exist.
: Continuity should exist.
: Continuity should exist.
: Continuity should exist.

Check continuity between NATS IMMU harness connector M32 terminals 5(R), 6(Y), 7(Y/G), 8(B/R) and
body ground.
5(R) - ground
6(Y) - ground
7(Y/G) - ground
8(B/R) - ground

: Continuity should not exist.
: Continuity should not exist.
: Continuity should not exist.
: Continuity should not exist.

OK or NG?
OK
>> Replace NATS IMMU: Reference part A.
NG
>> Harness malfunction between NATS IMMU and the antenna amplifier: Reference parts E1, 2, 3, 4

11. PERFORM INITIALIZATION WITH CONSULT-II
Perform initialization with CONSULT-II.
For the operation of initialization, refer to “CONSULT-II operation manual IVIS / NVIS”.
OK or NG?
OK
>> END.
NG
>> GO TO 12.

12. CHECK POWER SUPPLY CIRCUIT FOR STEERING LOCK CONTROL UNIT
●
●
●

Turn ignition switch OFF.
Disconnect steering lock control unit connector.
Check voltage between steering lock control unit connector 1(Y/G) body ground.
: Battery voltage should exist.

OK or NG?
OK
>> GO TO 13.
NG
>> Check the following.
● Check fuse.
● Check harness for open or short between fuse block and steering lock control unit.

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13. CHECK GROUND CIRCUIT FOR STEERING LOCK

A

Check voltage continuity steering lock control unit harness connector M69 terminal 4(B) and body ground.
: Continuity should exist.

B

OK or NG?
OK
>> GO TO 14.
NG
>> Repair or replace harness.

C

14. CHECK ELECTRONIC KEY INSERT SIGNAL 2
Check voltage between steering lock control unit harness connector M69 terminal 2(PU/W) and body ground.
Terminals

Condition

Voltage

2 (L) − body ground

Electronic key removed from
ignition key cylinder

0V

Electronic key inserted

D

E

Battery voltage

OK or NG?
OK
>> GO TO 15.
NG
>> Check the following.
● Check harness for open or short between fuse block and key switch.
● Check harness for open or short between key switch and steering lock control unit.

F

G

15. CHECK STEERING LOCK CONTROL UNIT

H

Insert the electronic key into the ignition key cylinder, and immediately check voltage between steering control
unit harness connector M69 terminal 3(L) and body ground.
BL
Terminals
3 (L) − body ground

Condition
Insert electronic key into
ignition key cylinder.

Voltage
Pointer of tester
should move.

J

OK or NG?
OK
>> Replace steering lock control unit.
NG
>> ● Replace NATS IMMU.
● Check harness for open or short between NATS IMMU and steering lock control unit.

Symptom 2

K

EIS0012V

1. CHECK SECURITY INDICATOR POWER CIRCUIT
●
●
●

Turn ignition switch OFF.
Disconnect the security indicator connector.
Check voltage between security indicator harness connector M83 terminal 20(Y/G) and body ground.
: Battery voltage should exist.

OK or NG?
OK
>> GO TO 2.
NG
>> Check harness for open or short between fuse block and security indicator.

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M

ELECTRONIC KEY SYSTEM

2. SECURITY INDICATOR GROUND CIRCUIT
●
●

Disconnect the NATS IMMU connector.
Check continuity between security indicator harness connector M83 terminal 19(G) and NATS IMMU harness connector M32 terminal 15(G).
: Continuity should exist.

●

Check continuity between NATS IMMU harness connector M32 terminal 15(G) and body ground.
: Continuity should not exist.

OK or NG?
OK
>> GO TO 3.
NG
>> Repair or replace harness.

3. CHECK INDICATOR GROUND SIGNAL
1.
2.

Connect NATS IMMU connector.
Check continuity between NATS IMMU harness connector M32 terminal 15(G) and body ground.
: Continuity should exist intermittently.

OK or NG?
OK
>> Replace security indicator.
NG
>> Replace NATS IMMU

CONSULT-ll Function

EIS0012W

CONSULT-II CHECK PROCEDURE
1.
2.

Turn ignition switch OFF.
Connect “CONSULT-II” to Data link connector for CONSULT-II.

SHIA0179E

3.
4.
5.

Insert IVIS (NATS) program card into CONSULT-II.
Program card “IVIS (NATS)”
Turn ignition switch ON.
Touch “START”.

PBR455D

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ELECTRONIC KEY SYSTEM
6.

Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual,
IVIS/NVIS.

A

B

C
SEL145Y

D

CONSULT-II DIAGNOSTIC TEST MODE FUNCTION
CONSULT- II DIAGNOSTIC TEST MODE

Description

C/U INITIALIZATION

When replacing any of the following three components, C/U initialization is necessary.
[IVIS (NATS) electronic key / NATS IMMU/ ECM]

SELF- FUNCTION CHECK

ECM checks its own IVIS (NATS) communication interface by itself.

SELF- DIAGNOSTIC RESULTS

Detected items (screen terms) are as shown in the chart below.

E

F

NOTE:
When any initialization is performed, all ID numbers previously registered will be erased and all IVIS (NATS)
electronic keys must be registered again. The engine cannot be started with an unregistered key. The system
will show “DIFFERENCE OF KEY” or “LOCK MODE” as a self-diagnostic result on the CONSULT-II screen.

HOW TO READ SELF-DIAGNOSTIC RESULTS

G

H

BL

J

K

L

M
SEL953W

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SYMPTOM: ELECTRONIC KEY DOES NOT TURN
Symptom

Malfunctioning system is
displayed.

Self-diagnosis results

CHAIN OF
ECM-IMMU
P1612
ECM
●

Security indicator
ON

●

Electronic key does
not turn.

1

2

Possible malfunctioning part or status

Reference part in the
trouble diagnostic
system diagram

Open circuit in battery power supply line to NATS
IMMU
NATS IMMU

A

NATS IMMU

A

Open circuit in ground line to NATS IMMU
Open, short to the power supply, or short to ground in
the communication line between the antenna amplifier
and NATS IMMU.

CHAIN OF
IMMU-KEY
P1614

3

C1

C3
E1 - E4

Open circuit in the power supply line to the antenna
amplifier

E3

Open circuit in the ground line to the antenna amplifier

E4

Electronic key (including transponder) malfunction

D

NATS IMMU malfunction

A

Antenna amp

E

Self-Diagnosis Results 1

EIS0012X

CHAIN OF ECM-IMMU

1. POWER SUPPLY CIRCUIT FOR NATS IMMU
●
●
●

Turn ignition switch OFF.
Disconnect NATS IMMU connector.
Check voltage between NATS IMMU harness connector M32 terminal 1(W) and body ground.
: Battery voltage should exist.

OK or NG?
OK
>> GO TO 2.
NG
>> Check the following.
● 10A fuse.[No.32 located in fuse block (J/B)]
● harness for open or short between fuse block and NATS IMMU: Reference part C1

2. CHECK IGNITION ON SIGNAL FOR NATS IMMU
●
●

Turn ignition switch ON.
Check voltage between NATS IMMU harness connector M32 terminal 3(W/B) and body ground.
: Battery voltage should exist.

OK or NG?
OK
>> GO TO 3.
NG
>> Check the following.
● 10A fuse.[No.1 located in fuse block (J/B)]
● harness for open or short between fuse block and NATS IMMU: Reference part C2

3. CHECK CIRCUIT FOR NATS IMMU
Check continuity between NATS IMMU harness connector M32 terminal 9(B/W) and body ground.
: Continuity should exist.
OK or NG?
OK
>> GO TO 4.
NG
>> Repair or replace harness. : Reference part C3.
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4. CHECK NATS ANTENNA AMP. CIRCUIT 1
●
●
●

A

Turn ignition switch OFF.
Disconnect antenna amp connector.
Insert electronic key into ignition key cylinder, and immediately check voltage between the antenna amp
harness connector M65 terminal 1(R) and body ground.
Terminals
1 (R) − body ground

Condition
Insert electronic key into
ignition key cylinder.

Voltage

C

Approx. 5V (for 3 seconds
after inserting the key)

D

OK or NG?
OK
>> GO TO 5.
NG
>> GO TO 8.

E

5. CHECK NATS ANTENNA AMP. CIRCUIT 2
●
●

Connect antenna amp connector.
Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna
amp harness connector M65 terminal 2(Y) and body ground.
Terminals
2 (Y) − body ground

Condition
Insert electronic key into
ignition key cylinder.

Pointer of tester should
move.

H

BL

6. CHECK NATS ANTENNA AMP. CIRCUIT 3
Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp
harness connector M65 terminal 3(Y/G) and body ground.

3 (Y/G) − body ground

F

G

Voltage

OK or NG?
OK
>> GO TO 6.
NG
>> GO TO 8.

Terminals

B

Condition
Insert electronic key into
ignition key cylinder.

J

Voltage

K

Pointer of tester
should move.

OK or NG?
OK
>> GO TO 7.
NG
>> GO TO 8.

L

7. CHECK NATS ANTENNA AMP. CIRCUIT 4

M

●
●

Disconnect antenna amp connector.
Check continuity between antenna amp harness connector M65 terminal 4(B/R) and body ground.
: Continuity should exist.

OK or NG?
OK
>> Replace antenna amp : Reference part E
NG
>> GO TO 8.

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8. HARNESS CHECK
●
●

Disconnect NATS IMMU connector.
Check continuity between antenna amp harness connector M65 terminal 1(R), 2(Y), 3(Y/G), 4(B/R) and
NATS IMMU harness connector M32 terminal 5(R), 6(Y), 7(Y/G), 8(B/R).
Reference parts: E1, E2, E3, E4
1–5
2–6
3–7
4–8

: Continuity should exist.
: Continuity should exist.
: Continuity should exist.
: Continuity should exist.

OK or NG?
OK
>> Replace harness between NATS IMMU and antenna amp. : Reference part E1, E2, E3, E4
NG
>> 1. Replace NATS IMMU : Reference part A.
2. Perform initialization with CONSULT-II.
For the operation of initialization, refer to "CONSULT-II operation manual IVIS / NVIS".

Self-Diagnosis Results 2

EIS0012Y

1. CONTINUITY CHECK
Check continuity between NATS IMMU harness connector M32 terminal 9(B/W) and body ground.
: Continuity should exist.
OK or NG?
OK
>> 1. Replace NATS IMMU : Reference part A
2. Perform initialization with CONSULT-II.
For the operation of initialization, refer to "CONSULT-II operation manual IVIS / NVIS".
NG
>> Check harness for open or short between NATS IMMU and body ground. : Reference part C3

Self-Diagnosis Results 3

EIS0012Z

1. CHECK OF ELECTRONIC KEY (TRANSPONDER)
Using the other registered electronic key, check that the ignition switch can be turned ON.
OK or NG?
OK
>> GO TO 2.
NG
>> electronic key (transponder) malfunction.

2. CHECK NATS ANTENNA AMP INSTALLATION
Check the installation condition of the antenna amplifier.
OK or NG?
OK
>> GO TO 3.
NG
>> Install the antenna amp correctly.

3. CHECK NATS ANTENNA AMP. CIRCUIT 1
Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna amp
harness connector M65 terminal 3(Y/G) and body ground.
Terminals
3 (Y/G) − body ground

Condition
Insert electronic key into
ignition key cylinder.

Voltage
Pointer of tester
should move.

OK or NG?
OK
>> GO TO 4.
NG
>> GO TO 7.

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ELECTRONIC KEY SYSTEM

4. CHECK NATS ANTENNA AMP. CIRCUIT 2
●
●
●

A

Turn ignition switch OFF.
Disconnect antenna amp connector.
Insert electronic key into ignition key cylinder, and immediately check voltage between the antenna amp
harness connector M65 terminal 1(R) and body ground.
Terminals
1 (R) − body ground

Condition
Insert electronic key into
ignition key cylinder.

Voltage

C

Approx. 5V (for 3 seconds
after inserting the key)

D

OK or NG?
OK
>> GO TO 5.
NG
>> GO TO 7.

E

5. CHECK NATS ANTENNA AMP. CIRCUIT 3
●
●

Connect antenna amp connector.
Insert the electronic key into the ignition key cylinder, and immediately check voltage between antenna
amp harness connector M65 terminal 2(Y) and body ground.
Terminals
2 (Y) − body ground

Condition
Insert electronic key into
ignition key cylinder.

Pointer of tester should
move.

H

BL

6. CHECK NATS ANTENNA AMP. CIRCUIT 4
●

F

G

Voltage

OK or NG?
OK
>> GO TO 6.
NG
>> GO TO 7.

●

B

Disconnect antenna amp connector.
Check continuity between antenna amp harness connector M65 terminal 4(B/R) and body ground.

J

: Continuity should exist.
K

OK or NG?
OK
>> Replace antenna amp : Reference part E
NG
>> GO TO 7

L

7. CHECK NATS ANTENNA AMP. CIRCUIT 5
●
●

Disconnect NATS IMMU connector.
Check continuity between antenna amp harness connector M65 terminal 1(R), 2(Y), 3(Y/G), 4(B/R) and
NATS IMMU harness connector M32 terminal 5(R), 6(Y), 7(Y/G), 8(B/R).
Reference parts: E1, E2, E3, E4
1–5
2–6
3–7
4–8

: Continuity should exist.
: Continuity should exist.
: Continuity should exist.
: Continuity should exist.

OK or NG?
OK
>> Replace harness between NATS IMMU and antenna amp. : Reference part E1, E2, E3, E4
NG
>> 1. Replace NATS IMMU : Reference part A
2. Perform initialization with CONSULT-II.
For the operation of initialization, refer to "CONSULT-II operation manual IVIS / NVIS".

Revision: 2004 April

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M

IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Component Parts and Harness Connector Location

PFP:28591
EIS00128

CIIM0006E

NOTE:
If customer reports a “No start” condition, request ALL ELECTRONIC KEY to be brought to the Dealer is case
of a NATS malfunction.

System Description

EIS00129

IVIS (Infinity Vehicle Immobilizer System – NATS) has the following immobilizer functions:
●
Since only IVIS (NATS) electronic keys, whose ID nos. have been registered into the ECM and IMMU of
IVIS (NATS), allow the engine to run, operation of a stolen vehicle without a IVIS (NATS) registered electronic key is pre-vented by IVIS (NATS).
That is to say, IVIS (NATS) will immobilize the engine if someone tries to start it without the registered
electronic key of IVIS (NATS).
●
All of the originally supplied electronic key IDs (except for card key and emergency key) have been IVIS
(NATS) registered. If requested by the vehicle owner, a maximum of four key IDs can be registered into
the IVIS (NATS) components.
●
The security indicator blinks when the ignition switch is in “OFF” or “ACC” position. Therefore, IVIS
(NATS) warns outsiders that the vehicle is equipped with the anti-theft system.
●
When IVIS (NATS) detects any malfunctions, the security indicator lamp lights up while electronic key is in
the “ON” position.
●
IVIS (NATS) trouble diagnoses, system initialization and additional registration of other IVIS (NATS) electronic key IDs must be carried out using CONSULT- ll hardware and CONSULT- ll IVIS (NATS) software.
When IVIS (NATS) initialization has been completed, the ID of the inserted electronic key is automatically
IVIS (NATS) registered. Then, if necessary, additional registration of other IVIS (NATS) electronic key IDs
can be carried out.
Regarding the procedures of IVIS (NATS) initialization and IVIS (NATS) electronic key ID registration,
refer to CONSULT-II operation manual, IVIS/NVIS.

Revision: 2004 April

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
NOTE:
When servicing a malfunction of the IVIS (NATS) indicated by lighting up of Security Indicator Lamp or registering another IVIS (NATS) electronic key ID no., it is necessary to re-register original key identification. Therefore, be sure to receive ALL ELECTRONIC KEYS from vehicle owner.

A

System Composition

B

EIS0012A

The immobilizer function of the IVIS (NATS) consists of the following:
●
IVIS (NATS) electronic key
●
IVIS (NATS) antenna amp. Located in the ignition key cylinder
●
Steering lock control unit.
●
IVIS (NATS) immobilizer control unit (IMMU)
●
Engine control module (ECM)
●
Security indicator

C

D

E

F

G

H

BL

PIIA0376E

J

K

L

M

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Schematic

EIS0012B

TIWM0032E

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Wiring Diagram – NATS –

EIS0012C

A

B

C

D

E

F

G

H

BL

J

K

L

M

TIWM0033E

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)

TIWM0034E

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
A

B

C

D

E

F

G

H

BL

J

K

L

M
TIWM0035E

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
CONSULT- ll

EIS0012D

CONSULT-II INSPECTION PROCEDURE
1.
2.

Turn ignition switch OFF.
Connect CONSULT-II to data link connector.

3.

Insert IVIS (NATS) program card into CONSULT-II.
Program card “IVIS (NATS)”
Turn ignition switch ON.
Touch “START”.

SHIA0179E

4.
5.

PBR455D

6.

Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual,
IVIS/NVIS.

SEL145Y

CONSULT-II DIAGNOSTIC TEST MODE FUNCTION
CONSULT- II DIAGNOSTIC TEST MODE

Description

C/U INITIALIZATION

When replacing any of the following three components, C/U initialization is necessary.
[IVIS (NATS) electronic key/ IMMU/ ECM]

SELF- FUNCTION CHECK

ECM checks its own IVIS (NATS) communication interface by itself.

SELF- DIAGNOSTIC RESULTS

Detected items are as shown in the chart below.

NOTE:
When any initialization is performed, all ID numbers previously registered will be erased and all IVIS (NATS)
electronic keys must be registered again. The engine cannot be started with an unregistered key. The system
will show “DIFFERENCE OF KEY” or “LOCK MODE” as a self-diagnostic result on the CONSULT-II screen.

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
HOW TO READ SELF-DIAGNOSTIC RESULTS
A

B

C

D

E

F
SEL953W

NATS SELF-DIAGNOSTIC RESULT ITEM CHART

G

P No.Code
(Self-diagnostic
result of
"ENGINE")

Description

P1613

The malfunction of ECM internal circuit
of IMMU communication line is detected.

Refer to BL-156, "Diagnostic
Procedure 1" .

CHAIN OF ECM-IMMU

P1612

Communication impossible between
ECM and IMMU.

Refer to BL-156, "Diagnostic
Procedure 2" .

DIFFERENCE OF KEY

P1615

IMMU can receive the key ID signal but
the result of ID verification between key
ID and IMMU is NG.

Refer to BL-159, "Diagnostic
Procedure 3" .

IMMU cannot receive the key ID signal.

Perform initialization with CONSULT-II.
For the operation of initialization,.
refer to “CONSULT-II operation
manual, IVIS/NVIS"

Detected items (Screen terms)

ECM INT CIRC-IMMU

CHAIN OF IMMU-KEY

ID DISCORD, IMM-ECM

LOCK MODE

DON'T ERASE BEFORE
CHECKING ENG DIAG

Revision: 2004 April

P1614

P1611

P1610

—

The result of ID verification between
IMMU and ECM is NG. System initialization is required.
When the starting operation is carried
out 5 or more times consecutively under
the following conditions, IVIS(NATS) will
shift the mode to one which prevents the
engine from being started.
●

unregistered electronic key is used

●

IMMU or ECM malfunctioning

Engine trouble data and IVIS (NATS)
trouble data have been detected in ECM.

BL-153

Diagnostic procedure

Refer to BL-159, "Diagnostic
Procedure 4" .

Refer to BL-160, "Diagnostic
Procedure 5" .

Refer to BL-154, "Work Flow" .

2002 Q45

H

BL

J

K

L

M

IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Work Flow

EIS0012E

PIIA0379E

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Symptom Chart 1

EIS0028Z

A
Displayed “SELF-DIAG
RESULTS” on CONSULT-II screen.

SYMPTOM
●

●

DIAGNOSTIC PROCEDURE

SYSTEM (Malfunctioning part or mode)

REFERENCE PART
NO. OF ILLUSTRATION

B

Security indicator
lighting up*

ECM INT CIRC-IMMU

Engine will start.

CHAIN OF ECM-IMMU

Refer to BL-156, "Diagnostic Procedure 1" .

Refer to BL-156, "Diagnostic Procedure 2" .

ECM

B

C

Open circuit in battery
voltage line of IMMU circuit

C1

Open circuit in ignition
line of IMMU circuit

C2

Open circuit in ground
line of IMMU circuit

C3

Open circuit in communication line between
IMMU and ECM

C4

Short circuit between
IMMU and ECM communication line and battery
voltage line

C4

C4

D

F

G

●

Security indicator
lighting up*

Short circuit between
IMMU and ECM communication line and ground
line

●

Engine hard to start

ECM

B

IMMU

A

Refer to BL-159, "Diagnostic Procedure 3" .

Unregistered key

D

DIFFERENCE OF KEY

IMMU

A

Malfunction of key ID
chip

E5

CHAIN OF IMMU-KEY

Perform initialization
with CONSULT-II.
For the operation of initialization,.
refer to “CONSULT-II
operation manual IVIS/
NVIS”.

IMMU

A

Antenna amp

E6

ID DISCORD, IMM-ECM

LOCK MODE
●

MIL staying ON

●

Security indicator
lighting up*

DON'T ERASE
BEFORE CHECKING
ENG DIAG

Refer to BL-159, "Diagnostic Procedure 4"
Refer to BL-160, "Diagnostic Procedure 5" .
WORK FLOW

E

H

BL

J

K

L
System initialization has
not yet been completed.

F

ECM

F

LOCK MODE

D

Engine trouble data and
NATS trouble data have
been detected in ECM

—

M

*: When IVIS (NATS) detects trouble, the security indicator lights up while electronic key is in the “ON” position.

Symptom Chart 2

EIS00159

SYSTEM
(Malfunctioning part or mode)

SYMPTOM
Security ind.
Security ind. Does not light up

Open circuit between Fuse and IVIS (NATS) IMMU
Continuation of initialization mode
IVIS (NATS) IMMU

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Diagnostic System Diagram

EIS0015A

PIIA0378E

Diagnostic Procedure 1

EIS00291

Self-diagnostic results: "ECM INT CIRC-IMMU" displayed on CONSULT-II screen

1. SELF-DIAGNOSTIC RESULTS
Confirm SELF-DIAGNOSTIC RESULTS “ECM INT CIRC-IMMU”
displayed on CONSULT-II screen.
YES

>> 1. Replace ECM.
(Diagnostic system diagram part No. B)
2. Perform initialization with CONSULT-II.
For the operation of initialization, refer to “CONSULTII operation manual, IVIS/NVIS".
SEL314W

Diagnostic Procedure 2

EIS00292

Self-diagnostic results: “CHAIN OF ECM-IMMU” displayed on CONSULT-II screen

1. SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Is “CHAIN OF ECM-IMMU” displayed on
the screen?
YES
NO

>> GO TO 2.
>> GO TO

SEL292W

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)

2. POWER SUPPLY CIRCUIT CHECK
1.
2.
3.

A

Turn ignition switch OFF.
Disconnect NATS IMMU connector M32.
Check voltage between NATS IMMU harness connector M32 terminal 1 (W) and body ground.

B

Battery voltage should exist.
C

OK or NG?
OK
>> GO TO 3.
NG
>> Check the following:
● 10A fuse [No.32, located in fuse block (J/B)]
● Harness for open or short between fuse and NATS
IMMU connector.

D

E
PIIA0366E

3. POWER SUPPLY CIRCUIT CHECK

F

1.
2.

G

Turn ignition switch ON.
Check voltage between NATS IMMU harness connector M32 terminal 3 (W/B) and body ground.
Battery voltage should exist.

OK or NG?
OK
>> GO TO 4.
NG
>> Check the following:
● 10A fuse [No. 1, located in fuse block (J/B)]
● Harness for open or short between fuse and NATS IMMU connector.

H

BL

4. BODY GROUND CIRCUIT CHECK
1.
2.

J

Turn ignition switch OFF.
Check continuity between NATS IMMU harness connector M32 terminal 9 (B/W) and body ground.
K

Continuity should exist.
OK or NG?
OK
>> GO TO 5.
NG
>> Repair or replace harness between NATS IMMU and
body ground.

L

M

PIIA3123E

5. COMMUNICATION LINE CIRCUIT CHECK
1.
2.

Disconnect ECM and NATS IMMU connector.
Check continuity between NATS IMMU harness connector M32 terminal 11 (G/W) and ECM harness connector F102 terminal 167 (G/W).
Continuity should exist.

OK or NG?
OK
>> GO TO 6.
NG
>> Repair or replace harness between NATS IMMU and BCM.

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)

6. COMMUNICATION LINE CIRCUIT CHECK
1.
2.

Turn the ignition switch OFF.
Check continuity between NATS IMMU harness connector M32 terminal 11 (G/W) and body ground.
Continuity should not exist.

OK or NG?
OK
>> GO TO 7.
NG
>> Communication line is short-circuit with ground line.
● Repair or replace harness.

7. REPLACE NATS IMMU
1.
2.

Replace NATS IMMU Ref. part No. A
Perform initialization with CONSULT-II.
For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”.
Does the engine start?
Yes
>> NATS IMMU is malfunctioning.
No
>> ● ECM is malfunctioning.
● Replace ECM. Ref. part No. B

Revision: 2004 April

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IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Diagnostic Procedure 3

EIS00293

A

Self-diagnostic results: “DIFFERENCE OF KEY” displayed on CONSULT-II screen

1. SELF-DIAGNOSTIC RESULTS
B

Confirm SELF-DIAGNOSTIC RESULTS “DIFFERENCE OF KEY”
displayed on CONSULT-II screen.

C

D

E
SEL956W

●

●

Perform initialization with CONSULT-ll.
Re-register all IVIS(NATS) electronic key IDs.
For the operation of initialization, refer to “CONSULT-ll operation manual IVIS/NVIS”.
Start the engine.

F

G

: Does the engine start?
YES or NO?
YES >> END (electronic key ID was unregistered.)
NO
>> Replace NATS IMMU.
● Perform initialization with CONSULT-II.
For the operation of initialization, refer to “CONSULT-II operation manual IVIS/NVIS”.

Diagnostic Procedure 4

H

BL
EIS00294

Self-diagnostic results: “ID DISCORD, IMMU-ECM” displayed on CONSULT-II screen

J

1. SELF-DIAGNOSTIC RESULTS
Confirm SELF-DIAGNOSTIC RESULTS “ID DISCORD, IMMUECM” displayed on CONSULT-II screen.
●
Perform initialization with CONSULT-ll.
Re-register all IVIS (NATS) electronic key IDs.
For the operation of initialization, refer to “CONSULT-ll operation
manual IVIS/NVIS”.
●
Start the engine.

K

L

M

: Does the engine start?
YES or NO?
YES >> END (electronic key ID was unregistered.)
NO
>> Replace ECM.
● Perform initialization with CONSULT-II.
For the operation of initialization, refer to “CONSULT-II operation manual IVIS/NVIS”.

Revision: 2004 April

BL-159

SEL958W

2002 Q45

IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Diagnostic Procedure 5

EIS00295

Self-diagnostic results: “LOCK MODE” displayed on CONSULT-II screen

1. SELF-DIAGNOSTIC RESULTS
Confirm SELF-DIAGNOSTIC RESULTS “LOCK MODE” displayed on CONSULT-II screen.
Turn the ignition switch to OFF position.
Turn the ignition switch to ON position with a registered electronic key. (Do not start engine.) Wait for 5 seconds.
3. Return the electronic key to the OFF position.
4. Repeat steps 2 and 3 twice (total of three cycles).
5. Start the engine.
1.
2.

: Does the engine start?
YES or NO?
YES >> System is OK. (Now the system is escaped from “LOCK
MODE”)
NO
>> GO TO 2.

SEL960W

2. PERFORM INITIALIZATION
Perform initialization with CONSULT-ll.
For the initialization procedure, refer to “CONSULT-ll operation manual IVIS/NVIS”.
: Can the system be initialized?
YES or NO?
YES >> System is OK.
NO
>> Go to BL-159, "Diagnostic Procedure 3" .

Revision: 2004 April

BL-160

2002 Q45

HOMELINK UNIVERSAL TRANSCEIVER
HOMELINK UNIVERSAL TRANSCEIVER
Wiring Diagram – TRNSCV –

PFP:96401

A
EIS00296

B

C

D

E

F

G

H

BL

J

K

L

M

TIWM0118E

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HOMELINK UNIVERSAL TRANSCEIVER
Trouble Diagnoses

EIS00297

DIAGNOSTIC PROCEDURE
SYMPTOM: Transmitter does not activate receiver.
Before conducting the procedure given below, make sure that system receiver (garage door opener, etc.)
operates with original, hand-held transmitter. If NG, receiver or hand-held transmitter is at fault, not vehicle
related.

1. ILLUMINATE CHECK
Turn ignition switch “OFF”.
Does red light (LED) of transmitter illuminate when any button is
pressed?
YES or NO?
YES >> GO TO 2.
NO
>> GO TO 3.
●
●

SEL442U

2. TRANSMITTER CHECK
Check transmitter with Tool*.
*:For details, refer to Technical Service Bulletin.
OK or NG?
OK
>> Receiver or handheld transmitter malfunction, not vehicle related.
NG
>> Replace transmitter with sun visor assembly.

3. POWER SUPPLY CHECK
1.
2.
3.

Disconnect transmitter connector.
Turn ignition switch “OFF”.
Check voltage between transmitter harness connector R5 terminal 1(R/W) and body ground.
: Battery voltage should exist.

OK or NG?
OK
>> GO TO 4.
NG
>> ● Check 10A fuse [No. 8 located in the fuse block (J/B)
No.1]
● Harness for open or short between fuse and transmitter

PIIA0338E

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HOMELINK UNIVERSAL TRANSCEIVER

4. GROUND CIRCUIT CHECK

A

Check continuity between transmitter harness connector R5 terminal 2(B) and body ground.
: Continuity should exist.

B

OK or NG?
OK
>> Replace transmitter with sun visor assembly.
NG
>> Repair harness.

C

D
PIIA0339E

E

F

G

H

BL

J

K

L

M

Revision: 2004 April

BL-163

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BODY REPAIR
BODY REPAIR
Body Exterior Paint Color

PFP:60100
EIS000K2

PIIA0090E

Color code

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX6

BQX1

Description

Red

Dark
Blue

Dark
Green

Yellowish
Green

Black

Green

Silver

White

Paint type

P

P

P

M

2S

M

TM

3P

Hard clear
coat

X

X

X

X

X

X

X

X

Component

1

Bumper fascia

Body

Body color

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX6

BQX1

Body

Black

AG01

AG01

AG01

AG01

AG01

AG01

AG01

AG01

Molding

Chromiumplate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Case

Body color

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX6

BQX1

Base

Body color

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX6

BQX1

2

Front grille

3

Door outside
mirror

4

Side guard
molding

Body color

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX6

BQX1

5

Center
mudguard

Body color

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX6

BQX1

6

Door sash

Black

701G-1

701G-1

701G-1

701G-1

701G-1

701G-1

701G-1

701G-1

7

Door outside
handle
escutcheon

Body color

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX 6

BQX1

8

Door outside
handle

Chromiumplate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Body

Body color

BAX8

BBW5

BDT2

BJW0

BKH3

BKR4

BKX6

BQX1

9

Back door
finisher

Molding

Chromiumplate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

2S:2-Coat solid,

M:Metallic,

Revision; 2004 April

P:Pearl, 3P:3-Coat pearl,

TM:Micro titanium metallic

BL-164

2002 Q45

BODY REPAIR
Body Component Parts

EIS00A5Y

A

UNDERBODY COMPONENT PARTS

B

C

D

E

F

G

H

BL

J

K

L

M

SIIA2424E

Revision; 2004 April

BL-165

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BODY REPAIR
1.

Radiator core support assembly

2.

Upper radiator core support

3.

Side radiator core support

4.

Lower radiator core support

5.

Hood lock stay

6.

Hoodledge assembly (RH&LH)

7.

Hoodledge reinforcement (RH&LH)

8.

Upper hoodledge (RH&LH)

9.

Lower front hoodledge (RH&LH)

10.

Rear hoodledge reinforcement (RH&LH)

11.

Upper dash crossmember assembly

12.

Upper dash assembly

13.

Side cowl top

14.

Lower dash

15.

Side dash (RH&LH)

16.

Front floor center

17.

Front floor

18.

Inner sill (RH&LH)

19.

Rear seat crossmember assembly

20.

Rear floor front

21.

Rear seat crossmember

22.

Rear floor belt anchor reinforcement

23.

Rear seat back support assembly

24.

Center rear crossmember

25.

Rear floor rear

26.

Muffler mounting bracket

27.

Rear floor side (RH&LH)

28.

Spare tire clamp bracket

29.

Front side member closing plate assembly (RH&LH)

30.

Front side member front closing plate (RH&LH)

31.

Front side member assembly (RH&LH)

32.

Front side member (RH&LH)

33.

Front side member outrigger assembly (RH&LH)

34.

Front side member rear extension (RH&LH)

35.

Rear side member assembly (RH&LH)

36.

Rear side member extension (RH&LH)

Revision; 2004 April

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BODY REPAIR
BODY COMPONENT PARTS
A

B

C

D

E

F

G

H

BL

J

K

L

M

SIIA2425E

Revision; 2004 April

BL-167

2002 Q45

BODY REPAIR
1.

Hood

2.

Front fender (RH&LH)

3.

Front fender bracket (RH&LH)

4.

Side body assembly (RH&LH)

5.

Outer sill (RH&LH)

6.

Upper front pillar hinge brace assembly (RH&LH)

7.

Outer sill reinforcement (RH&LH)

8.

Center sill reinforcement (RH&LH)

9.

Upper inner front pillar assembly (RH&LH)

10.

Inner center pillar (RH&LH)

11.

Inner rear pillar (RH&LH)

12.

Outer rear wheelhouse (RH&LH)

13.

Outer rear wheelhouse brace (RH&LH)

14.

Outer rear wheelhouse reinforcement (RH&LH)

15.

Inner rear wheelhouse assembly (RH&LH)

16.

Seat back support (RH&LH)

17.

Side parcel shelf (RH&LH)

18.

Rear parcel shelf bracket (RH&LH)

19.

Parcel shelf with rear waist

20.

Roof

21.

Front roof rail

22.

Front roof bow

23.

Center roof bow No.1

24.

Rear roof bow

25.

Center roof bow No.2

26.

Rear roof rail

27.

Roof assembly

28.

Rear fender (LH)

29.

Rear fender (RH)

30.

Rear combination lamp base

31.

Fuel filler lid

32.

Trunk lid

33.

Rear panel assembly

34.

Front door assembly (RH&LH)

35.

Outer front door panel (RH&LH)

36.

Rear door assembly (RH&LH)

37.

Outer rear door panel (RH&LH)

38.

Front bumper reinforcement

39.

Rear bumper reinforcement

Revision; 2004 April

BL-168

2002 Q45

BODY REPAIR
Corrosion Protection

EIS000K4

DESCRIPTION

A

To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-corrosive measures.

B

ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)
To improve repairability and corrosion resistance, a new type of anticorrosive percolated steel sheet has been adopted replacing conventional zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrode position primer.

C

D

E

PIIA0093E

Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that
GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive performance built into the vehicle at the factory.

F

G

PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER
A phosphate coating treatment and a cationic electrode position primer, which provide excellent corrosion pro- H
tection, are employed on all body components.
CAUTION:
Confine paint removal during welding operations to an absolute
BL
minimum.
J

K

PIIA0095E

Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain anti-corrosive performance built
into the vehicle at the factory.

Revision; 2004 April

BL-169

2002 Q45

L

M

BODY REPAIR
ANTI-CORROSIVE WAX
To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sections. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of
the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf
life.

PIIA0096E

Revision; 2004 April

BL-170

2002 Q45

BODY REPAIR
UNDERCOATING
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chipping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoating which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

A

Precautions in undercoating

B

1.
2.
3.
4.

Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
Do not undercoat the exhaust pipe or other parts which become hot.
Do not undercoat rotating parts.
Apply bitumen wax after applying undercoating.

C

D

E

F

G

H

BL

J

K

L
PIIA0097E

M

Revision; 2004 April

BL-171

2002 Q45

BODY REPAIR
Body Sealing

EIS000K5

DESCRIPTION
The following figure shows the areas which are sealed at the factory. Sealant which has been applied to these
areas should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of
sealant and not to allow other unaffected parts to come into contact with the sealant.

PIIA0098E

Revision; 2004 April

BL-172

2002 Q45

BODY REPAIR
A

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0099E

Revision; 2004 April

BL-173

2002 Q45

BODY REPAIR

PIIA0100E

Revision; 2004 April

BL-174

2002 Q45

BODY REPAIR
Body Construction

EIS000K6

A

BODY CONSTRUCTION

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0101E

Revision; 2004 April

BL-175

2002 Q45

BODY REPAIR
Body Alignment

EIS000K7

BODY CENTER MARKS
A mark has been placed on each part of the body to indicate the vehicle center. When repairing parts damaged by an accident which might affect the vehicle frame (members, pillars, etc.), more accurate and effective
repair will be possible by using these marks together with body alignment specifications.

PIIA0102E

Revision; 2004 April

BL-176

2002 Q45

BODY REPAIR
PANEL PARTS MATCHING MARKS
A mark has been placed on each body panel to indicate the parts matching positions. When repairing parts
damaged by an accident which might affect the vehicle structure (members, pillars, etc.), more accurate and
effective repair will be possible by using these marks together with body alignment specifications.

A

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0103E

Revision; 2004 April

BL-177

2002 Q45

BODY REPAIR
DESCRIPTION
●
●

●
●
●

●

All dimensions indicated in the figures are actual.
When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge
itself to make sure there is no free play.
When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
Measurements should be taken at the center of the mounting holes.
An asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value.
The coordinates of the measurement points are the distances measured from the standard line of "X", "Y"
and "Z".

PIIA0104E

Revision; 2004 April

BL-178

2002 Q45

BODY REPAIR
ENGINE COMPARTMENT
Measurement

A

B

C

D

E

F

G

H

BL

J
PIIA0105E

K

L

M

Revision; 2004 April

BL-179

2002 Q45

BODY REPAIR
Measurement Points

PIIA0106E

Revision; 2004 April

BL-180

2002 Q45

BODY REPAIR
UNDERBODY
Measurement

A

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0107E

Revision; 2004 April

BL-181

2002 Q45

BODY REPAIR
Measurement Points

PIIA0108E

Revision; 2004 April

BL-182

2002 Q45

BODY REPAIR
PASSENGER COMPARTMENT
Measurement

A

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0109E

Revision; 2004 April

BL-183

2002 Q45

BODY REPAIR
Measurement Points

PIIA0110E

Revision; 2004 April

BL-184

2002 Q45

BODY REPAIR
REAR BODY
Measurement

A

B

C

D

E

F

G

H

BL

J
PIIA0111E

K

L

M

Revision; 2004 April

BL-185

2002 Q45

BODY REPAIR
Measurement Points

PIIA0112E

Revision; 2004 April

BL-186

2002 Q45

BODY REPAIR
Handling Precautions for Plastics

EIS000K8

A

HANDLING PRECAUTIONS FOR PLASTICS
Abbreviation

Material name

Heat
resisting
temperature
°C(°F)

Resistance to gasoline and
solvents

Other cautions

B

PE

Polyethylene

60(140)

Gasoline and most solvents are
harmless if applied for a very
short time (wipe up quickly).

Flammable

C

PVC

Polyvinyl Chloride

80(176)

Same as above.

Poison gas is emitted
when burned.

D

EPM/
EPDM

Ethylene Propylene (Diene)
rubber

80(176)

Same as above.

Flammable

TPO/
TPR

Thermoplastic Olefine/
Thermoplastic Rubber

80(176)

Same as above.

Flammable

PP

Polypropylene

90(194)

Same as above.

Flammable, avoid
battery acid.

UP

Polyester thermoset

90(194)

Same as above.

Flammable

PS

Polystyrene

80(176)

Avoid solvents.

Flammable

ABS

Acrylonitrile Butadiene Styrene
resin

80(176)

Avoid gasoline and solvents.

AES

Acrylonitrile Ethylene Styrene

80(176)

Same as above.

PMMA

Polymethyl Methacrylate

85(185)

Same as above.

AAS

Acrylonitrile Acrylic Styrene

85(185)

Same as above.

AS

Acrylonitrile Styrene

85(185)

Same as above.

EVA

Polyvinyl Ethyl Acetate

90(194)

Same as above.

ASA

Acrylonitrile Styrene Acrylate

100(222)

Same as above.

PPO/
PPE

Polyphenylene Oxide/
Polyphenylene Ether

110(230)

Same as above.

PC

Polycarbonate

120(248)

Same as above.

PAR

Polyacrylate

180(356)

Same as above.

LLDPE

Lenear Low Density PE

45(100)

Gasoline and most solvents are
harmless.

PUR

Polyurethane

90(194)

Same as above.

TPU

Thermoplastic Urethane

110(230)

Same as above.

PPC

Polypropylene Composite

115(239)

Same as above.

Flammable

POM

Polyacetal

120(248)

Same as above.

Avoid battery acid.

PBT+P
C

Polybutylene
Terephthalate+Polycarbonate

120(248)

Same as above.

Flammable

PA

Polyamide (Nylon)

140(284)

Same as above.

Avoid immersing in
water.

PBT

Polybutylene Terephthalate

140(284)

Same as above.

FRP

Fiber Reinforced Plastics

170(338)

Same as above.

PET

Polyethylene Terephthalate

180(356)

Same as above.

PEI

Polyetherimide

200(392)

Same as above.

E

G

H

BL
Flammable

J

K
Flammable

L

M

Avoid battery acid.

1.

When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics
(influence of heat and solvent) and remove them if necessary or take suitable measures to protect them.

2.

Plastic parts should be repaired and painted using methods suiting the materials, characteristics.

Revision; 2004 April

BL-187

F

2002 Q45

BODY REPAIR
LOCATION OF PLASTIC PARTS

PIIA0113E

Revision; 2004 April

BL-188

2002 Q45

BODY REPAIR
A

B

C

D

E

F

G

H

BL

PIIA0114E

J

K

L

M

Revision; 2004 April

BL-189

2002 Q45

BODY REPAIR
Precautions in Repairing High Strength Steel

EIS000K9

High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:

HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES
Tensile strength

373 N/mm2
(38kg/mm2 ,54klb/sq in)

785-981

Nissan/Infinity designation

SP130

N/mm 2

(80-100kg/mm2
114-142klb/sq in)

Major applicable parts
●

Front side member assembly

●

Upper hoodledge

●

Upper pillar hinge brace assembly

●

Rear side member extension

●

Other reinforcements

●

Front bumper reinforcement

●

Rear bumper reinforcement

SP150

SP130 is the most commonly used HSS.
SP150 HSS is used only on parts that require much more strength.

Revision; 2004 April

BL-190

2002 Q45

BODY REPAIR
Read the following precautions when repairing HSS:
1. Additional points to consider
● The repair of reinforcements (such as side members) by heating is not recommended since it may weaken the component.
When heating is unavoidable, do not heat HSS parts above
550°C (1,022°F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropriate.)

A

B

C

D
PIIA0115E

●

E

When straightening body panels, use caution in pulling any
HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent portions of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.

F

G

H
PIIA0116E

●

When cutting HSS panels, avoid gas (torch) cutting if possible. Instead, use a saw to avoid weakening surrounding areas
due to heat. If gas (torch) cutting is unavoidable, allow a minimum margin of 50 mm (1.97in).

BL

J

K

PIIA0117E

●

When welding HSS panels, use spot welding whenever possible in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use M.I.G. welding. Do not use
gas (torch) welding because it is inferior in welding strength.

M

PIIA0144E

Revision; 2004 April

BL-191

L

2002 Q45

BODY REPAIR
●

●

2.

The spot weld on HSS panels is harder than that of an ordinary steel panel.
Therefore, when cutting spot welds on a HSS panel, use a
low speed high torque drill (1,000 to 1,200 rpm) to increase
drill bit durability and facilitate the operation.
SP150 HSS panels with a tensile strength of 785 to 981 N/
mm2 (80 to 100 kg/mm2 , 114 to 142 klb/sq in), used as reinforcement in the door guard beams, is too strong to repair.
When these HSS parts are damaged, the outer panels also
sustain substantial damage; therefore, the assembly parts
must be replaced.

PIIA0145E

Precautions in spot welding HSS
This work should be performed under standard working conditions. Always note the following when spot welding HSS:
● The electrode tip diameter must be sized properly according
to the metal thickness.

PIIA0146E

●

The panel surfaces must fit flush to each other, leaving no
gaps.

PIIA0147E

●

Follow the specifications for the proper welding pitch.
Unit:mm

Thickness (t)
0.6
0.8
1.0
1.2
1.6
1.8

(0.024)
(0.031)
(0.039)
(0.047)
(0.063)
(0.071)

Minimum pitch (l)
10 (0.39) or over
12 (0.47) or over
18 (0.71) or over
20 (0.79) or over
27 (1.06) or over
31 (1.22) or over
PIIA0148E

Revision; 2004 April

BL-192

2002 Q45

BODY REPAIR
Replacement Operations

EIS00A5Z

DESCRIPTION

A

This section is prepared for technicians who have attained a high level of skill and experience in repairing collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.

B

Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the original functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) contains
additional information, including cautions and warning, that are not including in this manual. Technicians
should refer to both manuals to ensure proper repairs.
Please note that these information are prepared for worldwide usage, and as such, certain procedures might
not apply in some regions or countries.

C

D

E

F

G

H

BL

J

K

L

M

Revision; 2004 April

BL-193

2002 Q45

BODY REPAIR
The symbols used in this section for cutting and welding / brazing operations are shown below.

PIIA0149E

Revision; 2004 April

BL-194

2002 Q45

BODY REPAIR
●

Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is
at position A due to the construction of the vehicle. Refer to the
front pillar section.

A

B

C
PIIA0150E

D
●

Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.

E

F

G
PIIA0151E

●

H

Prepare a cutting jig to make outer pillar easier to cut. Also, this
will permit service part to be accurately cut at joint position.

BL

J

K
PIIA0152E

●

1.

2.
3.
4.
5.

An example of cutting operation using a cutting jig is as follows.
Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
Align cutting line with notch on jig. Clamp jig to pillar.
Cut outer pillar along groove of jig. (At position A)
Remove jig and cut remaining portions.
Cut inner pillar at position B in same manner.

L

M

PIIA0153E

Revision; 2004 April

BL-195

2002 Q45

BODY REPAIR
RADIATOR CORE SUPPORT

SIIA2426E

Revision; 2004 April

BL-196

2002 Q45

BODY REPAIR
RADIATOR CORE SUPPORT (PARTIAL REPLACEMENT)
A

B

C

D

E

F

G

H

BL

J

K

L

M

SIIA2427E

Revision; 2004 April

BL-197

2002 Q45

BODY REPAIR
HOODLEDGE
●

Work after radiator core support has been removed.

PIIA0078E

Revision; 2004 April

BL-198

2002 Q45

BODY REPAIR
HOODLEDGE (PARTIAL REPLACEMENT)
●

A

Work after radiator core support has been removed.

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0079E

Revision; 2004 April

BL-199

2002 Q45

BODY REPAIR
FRONT SIDE MEMBER
●

Work after hoodledge and radiator core support have been removed.

PIIA0080E

Revision; 2004 April

BL-200

2002 Q45

BODY REPAIR
FRONT SIDE MEMBER (PARTIAL REPLACEMENT)
●

A

Work after radiator core support has been removed.

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0081E

Revision; 2004 April

BL-201

2002 Q45

BODY REPAIR
FRONT PILLAR
●

Work after rear hoodledge reinforcement has been removed.

PIIA0082E

Revision; 2004 April

BL-202

2002 Q45

BODY REPAIR
A

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0083E

Revision; 2004 April

BL-203

2002 Q45

BODY REPAIR
CENTER PILLAR

PIIA0084E

Revision; 2004 April

BL-204

2002 Q45

BODY REPAIR
OUTER SILL
A

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0085E

Revision; 2004 April

BL-205

2002 Q45

BODY REPAIR
REAR FENDER

PIIA0086E

Revision; 2004 April

BL-206

2002 Q45

BODY REPAIR
REAR PANEL
A

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0087E

Revision; 2004 April

BL-207

2002 Q45

BODY REPAIR
REAR FLOOR REAR
●

Work after rear panel has been removed.

PIIA0088E

Revision; 2004 April

BL-208

2002 Q45

BODY REPAIR
REAR SIDE MEMBER EXTENSION
●

A

Work after rear panel and rear end crossmember have been removed.

B

C

D

E

F

G

H

BL

J

K

L

M

PIIA0089E

Revision; 2004 April

BL-209

2002 Q45

BODY REPAIR

Revision: 2004 April

BL-210

2002 Q45



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