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F BRAKES A B SECTION BRAKE CONTROL SYSTEM C D E CONTENTS ABS PRECAUTIONS .......................................................... 5 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 5 Precautions for Brake System .................................. 5 Precautions When Using CONSULT-II ..................... 5 CHECK POINTS FOR USING CONSULT-II ......... 5 Precautions for Brake Control .................................. 6 Precautions for CAN System ................................... 6 Wiring Diagrams and Trouble Diagnosis .................. 7 PREPARATION ........................................................... 8 Special Service Tool ................................................. 8 Commercial Service Tools ........................................ 8 SYSTEM DESCRIPTION ............................................ 9 System Components ................................................ 9 ABS Function ........................................................... 9 EBD Function ........................................................... 9 Fail-Safe Function .................................................... 9 ABS/EBD SYSTEM ............................................... 9 Hydraulic Circuit Diagram ...................................... 10 CAN COMMUNICATION ...........................................11 System Description .................................................11 TROUBLE DIAGNOSIS ............................................ 12 How to Perform Trouble Diagnoses for Quick and Accurate Repair ..................................................... 12 INTRODUCTION ................................................. 12 WORK FLOW ...................................................... 13 CLARIFY CONCERN .......................................... 14 EXAMPLE OF DIAGNOSIS SHEET ................... 14 Component Parts and Harness Connector Location... 15 Schematic .............................................................. 16 Wiring Diagram — ABS — ..................................... 17 Basic Inspection ..................................................... 21 BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION ................................. 21 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ............................ 21 ABS WARNING LAMP INSPECTION ................. 21 Warning Lamp and Indicator Timing ...................... 22 Revision: February 2006 Control Unit Input/Output Signal Standard ............. 22 REFERENCE VALUE FROM CONSULT-II ......... 22 CONSULT-II Function (ABS) .................................. 24 CONSULT-II BASIC OPERATION PROCEDURE ... 24 SELF-DIAGNOSIS .............................................. 25 DATA MONITOR ................................................. 27 ACTIVE TEST ..................................................... 28 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ........................................................................ 30 Wheel Sensor System ............................................ 30 ABS Control Unit Inspection ................................... 31 Solenoid Valve System Inspection ......................... 32 Actuator Motor, Motor Relay, and Circuit Inspection... 33 ABS Control Unit Power and Ground Systems Inspection ............................................................... 34 CAN Communication System Inspection ................ 34 TROUBLE DIAGNOSES FOR SYMPTOMS ............ 35 ABS Works Frequently ........................................... 35 Unexpected Pedal Action ....................................... 36 Long Stopping Distance .......................................... 37 ABS Does Not Work ............................................... 37 Pedal Vibration or ABS Operation Noise ................ 37 ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On ........................................ 38 ABS Warning Lamp Stays On When Ignition Switch Is Turned On ........................................................... 38 WHEEL SENSORS ................................................... 39 Removal and Installation ........................................ 39 REMOVAL ........................................................... 39 INSTALLATION ................................................... 39 SENSOR ROTOR ..................................................... 40 Removal and Installation ........................................ 40 FRONT ................................................................ 40 REAR (C200) ...................................................... 40 REAR (M226) ...................................................... 40 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)... 41 Removal and Installation ........................................ 41 REMOVAL ........................................................... 41 INSTALLATION ................................................... 42 BRC-1 2005 Xterra BRC G H I J K L M ABLS/ABS PRECAUTIONS ......................................................... 43 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” ................................................................. 43 Precautions for Brake System ................................ 43 Precautions When Using CONSULT-II ................... 43 CHECK POINTS FOR USING CONSULT-II ........ 43 Precautions for Brake Control ................................ 44 Precautions for CAN System .................................. 44 Wiring Diagrams and Trouble Diagnosis ................ 45 PREPARATION ......................................................... 46 Special Service Tool ............................................... 46 Commercial Service Tools ...................................... 46 SYSTEM DESCRIPTION .......................................... 47 System Components .............................................. 47 ABS Function .......................................................... 48 EBD Function ......................................................... 48 ABLS Function ........................................................ 48 Fail-Safe Function .................................................. 48 ABS/EBD SYSTEM ............................................. 48 ABLS SYSTEM .................................................... 48 Hydraulic Circuit Diagram ....................................... 49 CAN COMMUNICATION ........................................... 50 System Description ................................................. 50 TROUBLE DIAGNOSIS ............................................ 51 How to Perform Trouble Diagnoses for Quick and Accurate Repair ...................................................... 51 INTRODUCTION ................................................. 51 WORK FLOW ...................................................... 52 CLARIFY CONCERN .......................................... 53 EXAMPLE OF DIAGNOSIS SHEET .................... 53 Component Parts and Harness Connector Location... 54 Schematic ............................................................... 55 Wiring Diagram — ABLS — ................................... 56 Basic Inspection ..................................................... 60 BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION ................................. 60 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ............................. 60 ABS WARNING LAMP AND SLIP INDICATOR LAMP INSPECTION ............................................ 60 Warning Lamp and Indicator Timing ....................... 61 Control Unit Input/Output Signal Standard .............. 61 REFERENCE VALUE FROM CONSULT-II ......... 61 CONSULT-II Function (ABS) .................................. 64 CONSULT-II BASIC OPERATION PROCEDURE ... 64 SELF-DIAGNOSIS .............................................. 65 DATA MONITOR .................................................. 68 ACTIVE TEST ..................................................... 70 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ........................................................................ 72 Wheel Sensor System Inspection ........................... 72 Engine System Inspection ...................................... 73 ABS/ABLS Control Unit Inspection ......................... 74 Solenoid and Change-Over Valve System Inspection .......................................................................... 74 Revision: February 2006 Actuator Motor, Motor Relay, and Circuit Inspection...75 Stop Lamp Switch System Inspection .....................76 ABS/ABLS Control Unit Power and Ground Systems Inspection .......................................................77 Brake Fluid Level Switch System Inspection ..........78 Pressure Sensor System Inspection .......................78 CAN Communication System Inspection ................80 TROUBLE DIAGNOSES FOR SYMPTOMS .............81 ABS Works Frequently ............................................81 Unexpected Pedal Action ........................................82 Long Stopping Distance ..........................................83 ABS Does Not Work ...............................................83 Pedal Vibration or ABS Operation Noise ................83 ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On .........................................84 ABS Warning Lamp Stays On When Ignition Switch Is Turned On ...........................................................84 WHEEL SENSORS ...................................................85 Removal and Installation .........................................85 REMOVAL ............................................................85 INSTALLATION ....................................................85 SENSOR ROTOR ......................................................86 Removal and Installation .........................................86 FRONT .................................................................86 REAR (C200) .......................................................86 REAR (M226) .......................................................86 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ...87 Removal and Installation .........................................87 REMOVAL ............................................................87 INSTALLATION ....................................................88 VDC/TCS/ABS PRECAUTIONS .........................................................89 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................89 Precautions for Brake System ................................89 Precautions When Using CONSULT-II ...................89 CHECK POINTS FOR USING CONSULT-II ........89 Precautions for Brake Control .................................90 Precautions for CAN System ..................................91 Wiring Diagrams and Trouble Diagnosis .................91 PREPARATION .........................................................92 Special Service Tool ................................................92 Commercial Service Tools ......................................92 SYSTEM DESCRIPTION ...........................................93 System Components ...............................................93 ABS Function ..........................................................94 EBD Function ..........................................................94 TCS Function ..........................................................94 VDC Function ..........................................................94 Fail-Safe Function ...................................................94 ABS/EBD SYSTEM ..............................................95 VDC/TCS SYSTEM .............................................95 Hydraulic Circuit Diagram .......................................95 CAN COMMUNICATION ...........................................96 System Description .................................................96 BRC-2 2005 Xterra TROUBLE DIAGNOSIS ............................................ 97 How to Perform Trouble Diagnoses for Quick and Accurate Repair ..................................................... 97 INTRODUCTION ................................................. 97 WORK FLOW ...................................................... 98 CLARIFY CONCERN .......................................... 99 EXAMPLE OF DIAGNOSIS SHEET ................... 99 Component Parts and Harness Connector Location. 100 Schematic ............................................................ 101 Wiring Diagram — VDC — ................................... 102 Basic Inspection ................................................... 109 BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION ............................... 109 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION .......................... 109 ABS WARNING LAMP, SLIP INDICATOR LAMP AND VDC OFF INDICATOR LAMP INSPECTION. 109 For Fast and Accurate Diagnosis ..........................110 PRECAUTIONS FOR DIAGNOSIS ....................110 Warning Lamp and Indicator Timing ..................... 111 Control Unit Input/Output Signal Standard ............ 111 REFERENCE VALUE FROM CONSULT-II ........ 111 CONSULT-II Function (ABS) .................................114 CONSULT-II BASIC OPERATION PROCEDURE ..114 SELF-DIAGNOSIS .............................................115 DATA MONITOR ................................................118 ACTIVE TEST ................................................... 121 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ..................................................................... 123 Wheel Sensor System Inspection ........................ 123 Engine System Inspection .................................... 124 ABS/TCS/VDC Control Unit Inspection ................ 125 Steering Angle Sensor System ............................ 125 Yaw Rate/Side/Decel G Sensor System Inspection. 127 Solenoid and VDC Change-Over Valve System Inspection ............................................................. 129 Actuator Motor, Motor Relay, and Circuit Inspection. 130 Stop Lamp Switch System Inspection .................. 131 ABS/TCS/VDC Control Unit Power and Ground Systems Inspection .............................................. 132 Brake Fluid Level Sensor System Inspection ....... 133 Pressure Sensor System Inspection .................... 133 Steering Angle Sensor Safe Mode Inspection ...... 134 CAN Communication System Inspection ............. 135 Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL" ...................................................... 135 Inspection For Self-diagnosis Result "DECEL G SEN SET" ............................................................. 136 VDC OFF Indicator lamp Does Not Illuminate ..... 136 Component Inspection ......................................... 136 VDC OFF SWITCH ........................................... 136 TROUBLE DIAGNOSES FOR SYMPTOMS .......... 137 ABS Works Frequently ......................................... 137 Unexpected Pedal Action ..................................... 138 Long Stopping Distance ....................................... 139 ABS Does Not Work ............................................. 139 Pedal Vibration or ABS Operation Noise ............. 139 ABS Warning Lamp Does Not Come On When IgniRevision: February 2006 tion Switch Is Turned On ...................................... 140 ABS Warning Lamp Stays On When Ignition Switch Is Turned On ......................................................... 140 Vehicle Jerks During TCS/VDC Activation ........... 141 ON-VEHICLE SERVICE .......................................... 142 Adjustment of Steering Angle Sensor Neutral Position ........................................................................ 142 WITH CONSULT-II ............................................ 142 WITHOUT CONSULT-II ..................................... 142 Calibration of Decel G Sensor .............................. 142 WHEEL SENSORS ................................................. 144 Removal and Installation ...................................... 144 REMOVAL ......................................................... 144 INSTALLATION ................................................. 144 SENSOR ROTOR ................................................... 145 Removal and Installation ...................................... 145 FRONT .............................................................. 145 REAR (C200) .................................................... 145 REAR (M226) .................................................... 145 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY). 146 Removal and Installation ...................................... 146 REMOVAL ......................................................... 146 INSTALLATION ................................................. 147 STEERING ANGLE SENSOR ................................ 148 Removal and Installation ...................................... 148 G SENSOR .............................................................. 149 Removal and Installation ...................................... 149 REMOVAL ......................................................... 149 INSTALLATION ................................................. 149 HDC/HSA/VDC/TCS/ABS B C D E BRC G H I J PRECAUTIONS ...................................................... 150 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” ............................................................... 150 Precautions for Brake System .............................. 150 Precautions When Using CONSULT-II ................. 150 CHECK POINTS FOR USING CONSULT-II ...... 150 Precautions for Brake Control .............................. 151 Precautions for CAN System ................................ 152 Wiring Diagrams and Trouble Diagnosis .............. 152 PREPARATION ....................................................... 153 Special Service Tool ............................................. 153 Commercial Service Tools .................................... 153 SYSTEM DESCRIPTION ........................................ 154 System Components ............................................ 154 ABS Function ........................................................ 155 EBD Function ....................................................... 155 TCS Function ........................................................ 155 VDC Function ....................................................... 155 HDC Function ....................................................... 155 HSA Function ....................................................... 156 Fail-Safe Function ................................................ 156 ABS/EBD SYSTEM ........................................... 156 HDC/HSA SYSTEM .......................................... 156 VDC/TCS SYSTEM ........................................... 156 Hydraulic Circuit Diagram ..................................... 157 BRC-3 A 2005 Xterra K L M CAN COMMUNICATION ......................................... 158 System Description ............................................... 158 TROUBLE DIAGNOSIS .......................................... 159 How to Perform Trouble Diagnoses for Quick and Accurate Repair .................................................... 159 INTRODUCTION ............................................... 159 WORK FLOW .................................................... 160 CLARIFY CONCERN ........................................ 161 EXAMPLE OF DIAGNOSIS SHEET .................. 161 Component Parts and Harness Connector Location. 162 Schematic ............................................................. 163 Wiring Diagram — VDC — ................................... 164 Basic Inspection ................................................... 171 BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION ............................... 171 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ........................... 171 ABS WARNING LAMP, SLIP INDICATOR LAMP, VDC OFF INDICATOR LAMP AND HDC INDICATOR LAMP INSPECTION ............................. 171 For Fast and Accurate Diagnosis ......................... 172 PRECAUTIONS FOR DIAGNOSIS ................... 172 Warning Lamp and Indicator Timing ..................... 173 Control Unit Input/Output Signal Standard ............ 173 REFERENCE VALUE FROM CONSULT-II ....... 173 CONSULT-II Function (ABS) ................................ 177 CONSULT-II BASIC OPERATION PROCEDURE . 177 SELF-DIAGNOSIS ............................................ 178 DATA MONITOR ................................................ 181 ACTIVE TEST ................................................... 184 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ...................................................................... 187 Wheel Sensor System Inspection ......................... 187 Engine System Inspection .................................... 188 ABS/TCS/VDC Control Unit Inspection ................ 189 Steering Angle Sensor System ............................. 189 Yaw Rate/Side/Decel G Sensor System Inspection. 191 Solenoid and VDC Change-Over Valve System Inspection ............................................................. 193 Actuator Motor, Motor Relay, and Circuit Inspection. 194 Stop Lamp Switch System Inspection .................. 195 ABS/TCS/VDC Control Unit Power and Ground Systems Inspection .............................................. 196 Brake Fluid Level Sensor System Inspection ....... 197 Active Booster System Inspection ........................ 198 Pressure Sensor System Inspection .................... 199 Revision: February 2006 Steering Angle Sensor Safe Mode Inspection ...... 202 CAN Communication System Inspection .............. 202 Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL" ....................................................... 203 Inspection For Self-diagnosis Result "DECEL G SEN SET" ............................................................. 203 VDC OFF Indicator lamp Does Not Illuminate ...... 203 Component Inspection .......................................... 204 VDC OFF SWITCH ............................................ 204 HDS SWITCH .................................................... 204 TROUBLE DIAGNOSES FOR SYMPTOMS ........... 205 ABS Works Frequently .......................................... 205 Unexpected Pedal Action ...................................... 206 Long Stopping Distance ........................................ 207 ABS Does Not Work ............................................. 207 Pedal Vibration or ABS Operation Noise .............. 207 ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On ....................................... 208 ABS Warning Lamp Stays On When Ignition Switch Is Turned On ......................................................... 208 Vehicle Jerks During TCS/VDC Activation ............ 209 Stop Lamp Relay Inspection ................................. 210 HDC Switch Inspection ......................................... 210 ON-VEHICLE SERVICE .......................................... 212 Adjustment of Steering Angle Sensor Neutral Position ........................................................................ 212 WITH CONSULT-II ............................................. 212 WITHOUT CONSULT-II ..................................... 212 Calibration of Decel G Sensor .............................. 212 WHEEL SENSORS ................................................. 214 Removal and Installation ....................................... 214 REMOVAL .......................................................... 214 INSTALLATION .................................................. 214 SENSOR ROTOR .................................................... 215 Removal and Installation ....................................... 215 FRONT ............................................................... 215 REAR ................................................................. 215 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) .216 Removal and Installation ....................................... 216 REMOVAL .......................................................... 216 INSTALLATION .................................................. 217 STEERING ANGLE SENSOR ................................. 218 Removal and Installation ....................................... 218 G SENSOR .............................................................. 219 Removal and Installation ....................................... 219 REMOVAL .......................................................... 219 INSTALLATION .................................................. 219 BRC-4 2005 Xterra PRECAUTIONS [ABS] PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” A EFS005U1 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. D WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. E ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. BRC ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. G Precautions for Brake System EFS005KN CAUTION: ● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid. ● Never reuse drained brake fluid. ● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately. ● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid. ● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. ● Use flare nut wrench when removing and installing brake tube. ● If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a defect exists. ● Turn the ignition switch OFF and remove the connector of the ABS actuator and electric unit (control unit) or the battery terminal before performing the work. ● Always torque brake lines when installing. ● Burnish the brake contact surfaces after refinishing or SBR686C replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to BR-27, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-32, "BRAKE BURNISHING PROCEDURE" (rear disc brake). WARNING: ● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. Precautions When Using CONSULT-II EFS005KO When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. CHECK POINTS FOR USING CONSULT-II 1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle? ● If YES, GO TO 2. Revision: February 2006 BRC-5 2005 Xterra H I J K L M PRECAUTIONS [ABS] If NO, GO TO 5. Is there any indication other than indications relating to CAN communication system in the self-diagnosis results? ● If YES, GO TO 3. ● If NO, GO TO 4. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communication. Therefor, erase the self-diagnosis results. Diagnose CAN communication system. Refer to LAN-21, "CAN COMMUNICATION" . ● 2. 3. 4. 5. Precautions for Brake Control ● ● ● ● ● ● ● ● EFS005KP During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. During HDC operation, a mechanical noise may be heard. This is normal. Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads. When an error is indicated by ABS or another warning lamp, collect all necessary information from customer (what symptoms are present under what conditions) and check for simple causes before starting diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks. If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stopping distance or steering stability may deteriorate. If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or error. If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits or improper wiring. Precautions for CAN System ● ● ● ● EFS005KQ Do not apply voltage of 7.0V or higher to terminal to be measured. Maximum open terminal voltage of tester in use must be less than 7.0V. Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable. Area to be repaired must be soldered and wrapped with tape. Make sure that fraying of twisted wire is within 110 mm (4.33 in). PKIA0306E Revision: February 2006 BRC-6 2005 Xterra PRECAUTIONS [ABS] ● Do not make a bypass connection to repaired area. (If the circuit is bypassed, characteristics of twisted wire will be lost.) A B C PKIA0307E Wiring Diagrams and Trouble Diagnosis D EFS005KR When you read wiring diagrams, refer to the following: ● GI-16, "How to Read Wiring Diagrams". ● PG-4, "POWER SUPPLY ROUTING CIRCUIT". When you perform trouble diagnosis, refer to the following: ● GI-12, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES". ● GI-28, "How to Perform Efficient Diagnosis for an Electrical Incident". E BRC G H I J K L M Revision: February 2006 BRC-7 2005 Xterra PREPARATION [ABS] PREPARATION Special Service Tool PFP:00002 EFS005KS The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Tool name Description — (J-45741) ABS active wheel sensor tester Checking operation of ABS active wheel sensors WFIA0101E 205-D002 ( — ) Bearing splitter Removing axle shaft bearing ZZA0700D Commercial Service Tools EFS005KT Tool name Description 1. Flare nut crowfoot 2. Torque wrench Removing and installing brake piping a: 10mm (0.39 in)/12mm (0.47 in) S-NT360 Revision: February 2006 BRC-8 2005 Xterra SYSTEM DESCRIPTION [ABS] SYSTEM DESCRIPTION System Components PFP:00000 A EFS005KU B C D E BRC WFIA0360E ABS Function ● ● ● ● ● ● EFS005KV The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obstacles. If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and the ABS warning lamp turns on. The electrical system can be diagnosed using CONSULT-II. During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads. EBD Function ● ● ● ● ● EFS005KW Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels during braking, and it improves handling stability by electronically controlling the brake fluid pressure which results in reduced rear wheel slippage. If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoperative, and the ABS warning lamp and brake warning lamp are turned on. The electrical system can be diagnosed using CONSULT-II. During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Fail-Safe Function EFS005KX CAUTION: If the Fail-Safe function is activated, perform the Self Diagnosis for ABS system. ABS/EBD SYSTEM In case of an electrical malfunction with the ABS, the ABS warning lamp will turn on. In case of an electrical malfunction with the EBD system, the brake warning lamp and the ABS warning lamp will turn on. The system will revert to one of the following conditions of the Fail-Safe function. Revision: February 2006 G BRC-9 2005 Xterra H I J K L M SYSTEM DESCRIPTION [ABS] 1. 2. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of vehicles without ABS system. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same as the condition of vehicles without ABS or EBD system. Hydraulic Circuit Diagram EFS005KY WFIA0369E 1. Inlet solenoid valve 2. Outlet solenoid valve 3. Reservoir 4. Pump 5. Motor 6. Inlet valve 7. Outlet valve 8. Bypass check valve 9. Damper 10. Pressure switch Revision: February 2006 BRC-10 2005 Xterra CAN COMMUNICATION [ABS] CAN COMMUNICATION System Description PFP:23710 A EFS005KZ Refer to LAN-21, "CAN COMMUNICATION" . B C D E BRC G H I J K L M Revision: February 2006 BRC-11 2005 Xterra TROUBLE DIAGNOSIS [ABS] TROUBLE DIAGNOSIS How to Perform Trouble Diagnoses for Quick and Accurate Repair PFP:00000 EFS005L0 INTRODUCTION The ABS system has an electronic control unit to control major functions. The control unit accepts input signals from sensors and controls actuator operation. It is also important to check for conventional problems such as air leaks in the booster or lines, lack of brake fluid, or other problems with the brake system. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electrical connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problem, so a road test should be performed. Before undertaking actual checks, take just a few minutes to talk with a customer who approaches with an ABS complaint. The customer is a very good source of information on such problems, especially intermittent ones. Through the talks with the customer, find out what symptoms are present and under what conditions they occur. Start your diagnosis by looking for “conventional” problems first. This is one of the best ways to troubleshoot brake problems on an ABS equipped vehicle. Also check related Service Bulletins for information. SEF233G SEF234G Revision: February 2006 BRC-12 2005 Xterra TROUBLE DIAGNOSIS [ABS] WORK FLOW A B C D E BRC G H I J K L M LFIA0197E Revision: February 2006 BRC-13 2005 Xterra TROUBLE DIAGNOSIS [ABS] CLARIFY CONCERN ● ● ● A customer's description of a vehicle concern may vary depending on the individual. It is important to clarify the customer's concern. Ask the customer about what symptoms are present under what conditions. Use this information to reproduce the symptom while driving. It is also important to use the diagnosis sheet to understand what type of trouble the customer is having. SBR339B EXAMPLE OF DIAGNOSIS SHEET WFIA0226E Revision: February 2006 BRC-14 2005 Xterra TROUBLE DIAGNOSIS [ABS] Component Parts and Harness Connector Location EFS005L1 A B C D E BRC G H I J K L M WFIA0361E Revision: February 2006 BRC-15 2005 Xterra TROUBLE DIAGNOSIS [ABS] Schematic EFS005L2 WFWA0229E Revision: February 2006 BRC-16 2005 Xterra TROUBLE DIAGNOSIS [ABS] Wiring Diagram — ABS — EFS005L3 A B C D E BRC G H I J K L M WFWA0230E Revision: February 2006 BRC-17 2005 Xterra TROUBLE DIAGNOSIS [ABS] WFWA0231E Revision: February 2006 BRC-18 2005 Xterra TROUBLE DIAGNOSIS [ABS] A B C D E BRC G H I J K L M WFWA0232E Revision: February 2006 BRC-19 2005 Xterra TROUBLE DIAGNOSIS [ABS] WFWA0233E Revision: February 2006 BRC-20 2005 Xterra TROUBLE DIAGNOSIS [ABS] Basic Inspection EFS005L4 A Check fluid level in the brake fluid reservoir. If fluid level is low, add fluid. Check the brake piping and around the ABS actuator and electric unit (control unit) for leaks. If there is B leaking or seeping fluid, check the following items. ● If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified torque and recheck for leaks. C ● If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) threads, replace the damaged part and recheck for leaks. ● When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and recheck for leaks. If fluid is still seeping out, replace the damaged part. If the fluid is leaking at the ABS D actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assembly. CAUTION: E The ABS actuator and electric unit (control unit) cannot be disassembled and must be replaced as an assembly. Check the brake pads for excessive wear. BRC BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION 1. 2. 3. POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make sure the battery is sufficiently charged. G ABS WARNING LAMP INSPECTION 1. 2. 3. 4. Make sure ABS warning lamp turns on for approximately 2 seconds when the ignition switch is turned ON. If it does not, check CAN communications. If there are no errors with the CAN communication system, check the combination meter. Refer to DI-4, "COMBINATION METERS" . Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis. Make sure ABS warning lamp turns off approximately 2 seconds after the engine is started. If ABS warning lamp has not turned off 10 seconds after the engine has been started, conduct self-diagnosis of the ABS actuator and electric unit (control unit). After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-24, "CONSULT-II Function (ABS)" . H I J K L M Revision: February 2006 BRC-21 2005 Xterra TROUBLE DIAGNOSIS [ABS] Warning Lamp and Indicator Timing EFS005L5 ABS warning lamp Remarks When the ignition switch is OFF – – After the ignition switch is turned ON for approx. 1 second × – After the ignition switch is turned ON for approx. 2 seconds – Condition ABS malfunction Lamp goes off approx. 2 seconds after the engine is started. × – × When the ABS actuator and electric unit (control unit) is malfunctioning (power supply or ground malfunction). X: ON —: OFF Control Unit Input/Output Signal Standard EFS005L6 REFERENCE VALUE FROM CONSULT-II CAUTION: The display shows the control unit calculation data, so a normal value might be displayed even in the event the output circuit (harness) is open or short circuited. Data monitor Monitor item Display content Condition FR RH SENSOR FR LH SENSOR RR RH SENSOR RR LH SENSOR Wheel speed BATTERY VOLT Battery voltage supplied to ABS actuator and electric unit (control unit) CRANKING SIG Cranking status STOP LAMP SW Stop lamp switch operation ABS WARN LAMP ABS warning lamp ON condition (Note 2) EBD WARN LAMP MOTOR RELAY ACTUATOR RLY EBD warning lamp status Operation status of motor and motor relay Actuator relay operation status Revision: February 2006 Reference value in normal operation Vehicle stopped 0 [km/h (MPH)] Vehicle running (Note 1) Almost in accordance with speedometer display (within ±10%) Ignition switch ON 10 to 16V Cranking ON Not cranking OFF Brake pedal depressed ON Brake pedal not depressed OFF ABS warning lamp ON ON ABS warning lamp OFF OFF When EBD warning lamp is on ON When EBD warning lamp is off OFF Ignition switch ON or running (ABS not activated) OFF Ignition switch ON or engine running (ABS activated) ON Vehicle stopped (Ignition switch ON) OFF Vehicle stopped (Engine running) ON BRC-22 Note: Error inspection checklist BRC-30, "Wheel Sensor System" BRC-34, "ABS Control Unit Power and Ground Systems Inspection" — — BRC-38, "ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" BRC-34, "CAN Communication System Inspection" BRC-33, "Actuator Motor, Motor Relay, and Circuit Inspection" BRC-33, "Actuator Motor, Motor Relay, and Circuit Inspection" 2005 Xterra TROUBLE DIAGNOSIS [ABS] Data monitor Monitor item FR LH IN SOL FR LH OUT SOL FR RH IN SOL FR RH OUT SOL REAR IN SOL REAR OUT SOL ABS SIGNAL EBD SIGNAL ABS FAIL SIG EBD FAIL SIG Display content Solenoid valve operation Signal status Fail signal status Condition Reference value in normal operation Actuator (solenoid) is active (“ACTIVE TEST” with CONSULT-II) or actuator relay is inactive (in fail-safe mode). ON When actuator (solenoid) is not active and actuator relay is active (ignition switch ON). OFF ABS active EBD active ON ABS not active EBD not active OFF ABS fail EBD fail ON ABS normal EBD normal OFF Note: Error inspection checklist A B BRC-32, "Solenoid Valve System Inspection" C D ABS system EBD system E ABS system EBD system BRC Note 1: Confirm tire pressure is normal. Note 2: ON/OFF timing of ABS warning lamp ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation). G H I J K L M Revision: February 2006 BRC-23 2005 Xterra TROUBLE DIAGNOSIS [ABS] CONSULT-II Function (ABS) EFS005L7 CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. ABS diagnostic mode WORK SUPPORT SELF-DIAG RESULTS DATA MONITOR Description Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric unit (control unit) for setting the status suitable for required operation, input/output signals are received from the ABS actuator and electric unit (control unit) and received data is displayed. Displays ABS actuator and electric unit (control unit) self-diagnosis results. Displays ABS actuator and electric unit (control unit) input/output data in real time. CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. FUNCTION TEST ECU PART NUMBER Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or "NG". ABS actuator and electric unit (control unit) part number can be read. CONSULT-II BASIC OPERATION PROCEDURE 1. 2. 3. Turn ignition switch OFF. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Turn ignition switch ON. BBIA0538E 4. Touch “START (NISSAN BASED VHCL)”. BCIA0029E 5. Touch “ABS” in the “SELECT SYSTEM” screen. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E Revision: February 2006 BRC-24 2005 Xterra TROUBLE DIAGNOSIS [ABS] 6. Select the required diagnostic location from the “SELECT DIAG MODE” screen. For further information, see the CONSULT-II Operation Manual. A B C BCIA0031E D SELF-DIAGNOSIS Description If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as follows: E Operation Procedure 1. 2. Turn ignition switch OFF. BRC Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be G detected in self-diagnosis depending on control unit which carries out CAN communication. 3. 4. 5. Turn ignition switch ON. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. After stopping the vehicle, with the engine running, touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS” in order on the CONSULT-II screen. CAUTION: If “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, repeat the operation from step 1. 6. The self-diagnostic results are displayed. (If necessary, the self-diagnostic results can be printed out by touching “PRINT”.) ● When “NO DTC IS DETECTED” is displayed, check the ABS warning lamp. 7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning component. 8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. CAUTION: ● When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH) for at least 1 minute, the ABS warning lamp will not turn off even if the malfunction is repaired. 9. Turn ignition switch OFF to prepare for erasing the memory. 10. Start the engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE” in order on the CONSULT-II screen to erase the error memory. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . CAUTION: If the error memory is not erased, re-conduct the operation from step 5. 11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and confirm that the ABS warning lamp is off. Revision: February 2006 BRC-25 2005 Xterra H I J K L M TROUBLE DIAGNOSIS [ABS] Display Item List Self-diagnostic item Malfunction detecting condition Check system FR LH SENSOR 1 [C1104] Circuit of front LH wheel sensor is open, shorted or sensor power voltage is unusual. RR RH SENSOR 1 [C1101] Circuit of rear RH wheel sensor is open, shorted or sensor power voltage is unusual. FR RH SENSOR 1 [C1103] Circuit of front RH wheel sensor is open, shorted or sensor power voltage is unusual. RR LH SENSOR 1 [C1102] Circuit of rear LH wheel sensor is open, shorted or sensor power voltage is unusual. FR LH SENSOR 2 [C1108] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. RR RH SENSOR 2 [C1105] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. FR RH SENSOR 2 [C1107] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. RR LH SENSOR 2 [C1106] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. ABS SENSOR [C1115] Wheel sensor input is abnormal. BATTERY VOLTAGE [ABNORMAL] [C1109] ABS actuator and electric unit (control unit) power voltage is too low. BRC-34, "ABS Control Unit Power and Ground Systems Inspection" CONTROLLER FAILURE [C1110] Internal malfunction of ABS actuator and electric unit (control unit) BRC-31, "ABS Control Unit Inspection" PUMP MOTOR (Note 3) [C1111] During actuator motor operation with ON, when actuator motor turns OFF or when control line for actuator motor relay is open. During actuator motor operation with OFF, when actuator motor turns ON or when control line for relay is shorted to ground. G-SENSOR [C1113] G-sensor is malfunctioning. FR LH IN ABS SOL [C1120] Circuit of front LH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR LH OUT ABS SOL [C1121] Circuit of front LH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH IN ABS SOL [C1122] Circuit of front RH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH OUT ABS SOL [C1123] Circuit of front RH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. R-EV [C1190] Circuit of rear IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. R-AV [C1191] Circuit of rear OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. ACTUATOR RLY [C1140] ABS actuator relay or circuit malfunction. Revision: February 2006 BRC-26 BRC-30, "Wheel Sensor System" (Note 1) BRC-33, "Actuator Motor, Motor Relay, and Circuit Inspection" BRC-31, "ABS Control Unit Inspection" BRC-32, "Solenoid Valve System Inspection" BRC-33, "Actuator Motor, Motor Relay, and Circuit Inspection" 2005 Xterra TROUBLE DIAGNOSIS [ABS] Self-diagnostic item VARIANT CODING [C1170] CAN COMM CIRCUIT [U1000] Malfunction detecting condition Check system BRC-31, "ABS Control Unit Inspection" V coding is not malfunctioning. ● CAN communication line is open or shorted. ● ABS actuator and electric unit (control unit) internal malfunction ● Battery voltage for ECM is suddenly interrupted for approximately 0.5 second or more. BRC-34, "CAN Communication System Inspection" (Note 2) A B C Note 1. If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power supply voltage in addition to wheel sensor circuit check. Note 2. If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for CAN communication line first. Note 3: "ACTUATOR RLY" on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator motor relay or circuit. D E DATA MONITOR Operation Procedure 1. 2. 3. 4. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data BRC link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be G detected in self-diagnosis depending on control unit which carries out CAN communication. Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen. H If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . CAUTION: When “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, I repeat the operation from step 2. Return to the SELECT MONITOR ITEM screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU”. Refer to the following information. J When “START” is touched, the data monitor screen is displayed. Display Item List Item (Unit) K Data monitor item selection ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU Remarks FR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by front RH wheel sensor signal is displayed. FR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by front LH wheel sensor signal is displayed. RR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear RH wheel sensor signal is displayed. RR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear LH wheel sensor signal is displayed. BATTERY VOLT (V) × × × Voltage supplied to ABS actuator and electric unit (control unit) is displayed. STOP LAMP SW (ON/OFF) × × × Stop lamp switch (ON/OFF) status is displayed. ABS WARN LAMP (ON/OFF) – × × ABS warning lamp (ON/OFF) status is displayed. EBD WARN LAMP – – × Brake warning lamp (ON/OFF) status is displayed. FR LH IN SOL (ON/OFF) – × × Front LH IN ABS solenoid (ON/ OFF) status is displayed. Revision: February 2006 BRC-27 2005 Xterra L M TROUBLE DIAGNOSIS [ABS] Item (Unit) Data monitor item selection Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU FR LH OUT SOL (ON/OFF) – × × Front LH OUT ABS solenoid (ON/ OFF) status is displayed. FR RH IN SOL (ON/OFF) – × × Front RH IN ABS solenoid (ON/ OFF) status is displayed. FR RH OUT SOL (ON/OFF) – × × Front RH OUT ABS solenoid (ON/ OFF) status is displayed. REAR IN SOL (ON/OFF) – – × Rear IN ABS solenoid (ON/OFF) status is displayed. REAR OUT SOL (ON/OFF) – – × Rear OUT ABS solenoid (ON/OFF) status is displayed. MOTOR RELAY (ON/OFF) – × × ABS motor relay signal (ON/OFF) status is displayed. ACTUATOR RLY (ON/OFF) – × × ABS actuator relay signal (ON/ OFF) status is displayed. ABS FAIL SIG (ON/OFF) – – × ABS fail signal (ON/OFF) status is displayed. EBD FAIL SIG (ON/OFF) – – × EBD fail signal (ON/OFF) status is displayed. EBD SIGNAL (ON/OFF) – – × EBD operation (ON/OFF) status is displayed. ABS SIGNAL (ON/OFF) – – × ABS operation (ON/OFF) status is displayed. CRANKING SIG – – × The input state of the key SW START position signal is displayed. ×: Applicable –: Not applicable ACTIVE TEST CAUTION: ● Do not perform active test while driving. ● Make sure to completely bleed air from the brake system. ● The ABS and brake warning lamps turn on during the active test. Operation Procedure 1. 2. 3. 4. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Touch “START (NISSAN BASED VHCL)” on the display screen. Touch “ABS”. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . Touch “ACTIVE TEST”. Revision: February 2006 BRC-28 2005 Xterra TROUBLE DIAGNOSIS [ABS] 5. 6. The SELECT TEST ITEM screen is displayed. Touch necessary test item. A B C LBR379 D 7. 8. With the “MAIN SIGNALS” display selected, touch “START”. The Active Test screen will be displayed, so conduct the following test. E Solenoid Valve Operation Chart ABS solenoid valve ABS solenoid valve (ACT) Operation UP KEEP DOWN UP ACTUATOR UP ACTUATOR KEEP FR RH SOL FR RH ABS SOLENOID (ACT) FR RH IN SOL OFF ON ON OFF OFF OFF FR RH OUT SOL OFF OFF ON* OFF OFF OFF FR LH SOL FR LH ABS SOLENOID (ACT) FR LH IN SOL OFF ON ON OFF OFF OFF FR LH OUT SOL OFF OFF ON* OFF OFF OFF REAR IN SOL OFF ON ON OFF OFF OFF REAR OUT SOL OFF OFF ON* OFF OFF OFF REAR SOL *: ON for 1 to 2 seconds after the touch, and then OFF NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. ● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6. H I K Touch “ON” and “OFF” on the screen. Check that ABS motor relay operates as shown in table below. ON L OFF ABS actuator relay ON ON ABS motor relay ON OFF NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. Revision: February 2006 G J ABS Motor Operation BRC BRC-29 M SFIA0593E 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABS] TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS Wheel Sensor System PFP:00000 EFS005L8 INSPECTION PROCEDURE 1. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunctioning code. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 2. NG >> Repair or replace as necessary. Refer to BRC-41, "Removal and Installation" . 2. CHECK WHEEL SENSOR OUTPUT SIGNAL 1. 2. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter. Turn on the ABS active wheel sensor tester power switch. NOTE: The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the battery in the ABS active wheel sensor tester before proceeding. 3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal. NOTE: If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and retest. Does the ABS active wheel sensor tester detect a signal? YES >> GO TO 3. NO >> Replace the wheel sensor. Refer to BRC-39, "Removal and Installation" . 3. CHECK TIRES Check for inflation pressure, wear and size of each tire. Are tire pressure and size correct and is tire wear within specifications? YES >> GO TO 4. NO >> Adjust tire pressure or replace tire(s). 4. CHECK WHEEL BEARINGS Check wheel bearing axial end play. Refer to FAX-5, "WHEEL BEARING INSPECTION" , RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226). OK or NG OK >> GO TO 5. NG >> Repair or replace as necessary. Refer to FAX-5, "Removal and Installation" , RAX-12, "Removal and Installation" (C200) or RAX-23, "Removal and Installation" (M226). 5. CHECK WIRING HARNESS FOR SHORT CIRCUIT 1. 2. Disconnect ABS actuator and electric unit (control unit) connector and wheel sensor connector of malfunction code No. Check resistance between wheel sensor harness connector terminals and ground. Continuity should not exist. OK or NG OK >> GO TO 6. NG >> Repair the circuit. WFIA0343E Revision: February 2006 BRC-30 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABS] 6. CHECK WIRING HARNESS FOR OPEN CIRCUIT A Check continuity between ABS actuator and electric unit (control unit) harness connector and wheel sensor harness connector. ABS actuator and electric unit (control unit) Wheel sensor Connector Terminal Connector 45 Front LH 46 33 E125 Rear LH 43 C 2 C11 D 2 2 42 Rear RH Terminal 1 E117 37 36 Continuity 1 E18 34 Front RH B Wheel sensor Yes E 1 2 C10 1 BRC Continuity should exist. OK or NG OK >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-41, "Removal and Installation" . NG >> Repair the circuit. ABS Control Unit Inspection G H EFS005L9 INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK I Check self-diagnosis results. J Self-diagnosis results CONTROLLER FAILURE G-SENSOR K VARIANT CODING Is the above displayed in the self-diagnosis display items? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-41, "Removal and Installation" . NO >> Inspection End. L M Revision: February 2006 BRC-31 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABS] Solenoid Valve System Inspection EFS005LA INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results FR LH IN ABS SOL FR LH OUT ABS SOL FR RH IN ABS SOL FR RH OUT ABS SOL R-EV R-AV Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. 3. 1. CHECKING SOLENOID POWER AND GROUND Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 32 Body ground — Measured value (Approx.) 12V WFIA0195E 2. Check resistance between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 Body ground — — Measured value Ω (Approx.) 0Ω 0Ω OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-41, "Removal and Installation" . NG >> Repair the circuit. Revision: February 2006 BRC-32 WFIA0196E 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABS] Actuator Motor, Motor Relay, and Circuit Inspection EFS005LB A INSPECTION PROCEDURE 1. CHECKING SELF-DIAGNOSIS RESULTS B Check self-diagnosis results. Self-diagnosis results C PUMP MOTOR ACTUATOR RLY Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. D 2. CONNECTOR INSPECTION E 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. 3. 1. BRC G CHECKING ABS MOTOR AND MOTOR RELAY POWER SYSTEM H Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and ground. ABS actuator and electric unit (control unit) harness connector E125 1 Body ground — Measured value (Approx.) 12V I J K WFIA0209E 2. Check resistance between ABS actuator and electric unit (control unit) connector E125 and ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 Body ground — — Measured value (Approx.) 0Ω 0Ω OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-41, "Removal and Installation" . NG >> Repair the circuit. Revision: February 2006 L BRC-33 M WFIA0196E 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABS] ABS Control Unit Power and Ground Systems Inspection EFS005LC INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results BATTERY VOLTAGE Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. 3. ABS CONTROL UNIT POWER AND GROUND CIRCUIT INSPECTION Measure the voltage and continuity between the ABS actuator and electric unit (control unit) harness connector E125 and ground. Signal name ABS actuator and electric unit (control unit) harness connector E125 Power supply Ground 1 32 16 47 Body ground Measured value — Battery voltage (Approx. 12V) — Continuity should exist. OK or NG OK >> Check the battery for loose terminals, low voltage, etc. Repair as necessary. NG >> Repair the circuit. CAN Communication System Inspection EFS005LD INSPECTION PROCEDURE 1. CHECK CONNECTOR 1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector and check the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminal. 2. Reconnect connector to perform self-diagnosis. Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items? YES >> Print out the self-diagnostic results, and refer to LAN-21, "CAN COMMUNICATION" . NO >> Connector terminal is loose, damaged, open, or shorted. Revision: February 2006 BRC-34 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABS] TROUBLE DIAGNOSES FOR SYMPTOMS ABS Works Frequently PFP:99999 A EFS005LE 1. CHECK WARNING LAMP ACTIVATION B Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-25, "SELF-DIAGNOSIS" . C D 2. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections ● Sensor rotor and mount for physical damage (rear only) OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. E BRC G 3. CHECK FRONT AND REAR AXLES H Check front and rear axles for excessive looseness. Refer to FAX-5, "WHEEL BEARING INSPECTION" , RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226). OK or NG OK >> GO TO 4. NG >> Repair as necessary. I J 4. CHECK BRAKE FLUID PRESSURE Check brake fluid pressure distribution. Refer to BRC-21, "Basic Inspection" . Is brake fluid pressure distribution normal? YES >> Inspection End. NO >> Perform Basic Inspection. Refer to BRC-21, "Basic Inspection" . K L M Revision: February 2006 BRC-35 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABS] Unexpected Pedal Action EFS005LF 1. CHECK WARNING LAMP ACTIVATION Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-25, "SELF-DIAGNOSIS" . 2. CHECK BRAKE PEDAL STROKE Check brake pedal stroke. Is brake pedal stroke excessive? YES >> Perform Basic Inspection. Refer to BRC-21, "Basic Inspection" . NO >> GO TO 3. SBR540A 3. CHECK CONNECTOR AND BRAKING PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> GO TO 4. NG >> Perform Basic Inspection. Refer to BRC-21, "Basic Inspection" . 4. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections OK or NG OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, disconnection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. NG >> Repair or replace as necessary. Revision: February 2006 BRC-36 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABS] Long Stopping Distance EFS005LG A 1. CHECK BASE BRAKING SYSTEM PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> Go to BRC-35, "ABS Works Frequently" . NG >> Perform Basic Inspection. Refer to BRC-21, "Basic Inspection" . ABS Does Not Work B C D E EFS005LH BRC CAUTION: The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less. G 1. CHECK WARNING LAMP ACTIVATION Turn ignition switch ON and check for warning lamp activation. ● Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON. OK or NG OK >> Carry out self-diagnosis. Refer to BRC-25, "SELF-DIAGNOSIS" . NG >> Go to BRC-38, "ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" . Pedal Vibration or ABS Operation Noise H I EFS005LI NOTE: During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indicate a malfunction. J K 1. CHECK SYMPTOM L 1. Apply brake. 2. Start engine. Does the symptom occur only when engine is started? YES >> Carry out self-diagnosis. Refer to BRC-25, "SELF-DIAGNOSIS" . NO >> GO TO 2. M 2. RECHECK SYMPTOM Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on? YES NO >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric unit (control unit) and reroute as necessary. >> Go to BRC-35, "ABS Works Frequently" . Revision: February 2006 BRC-37 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABS] ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On EFS005LJ 1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) FUSES Check 30A fusible link n and 40A fusible link l for ABS actuator and electric unit (control unit). For fusible link layout, refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 2. NG >> If fusible link is blown, be sure to eliminate cause of problem before replacing. 2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS 1. Disconnect ABS actuator and electric unit (control unit) connector. 2. Check voltage between ABS actuator and electric unit (control unit) connector terminal 1 and ground and terminal 32 and ground. Does battery voltage exist? YES >> GO TO 3. NO >> Repair harness or connectors between fusible link and ABS actuator and electric unit (control unit). WFIA0199E 3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT Check continuity between ABS actuator and electric unit (control unit) connector terminal 16 and ground and terminal 47 and ground. Does continuity exist? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-41, "Removal and Installation" . NO >> Repair harness or connectors between ABS actuator and electric unit (control unit) and ground. WFIA0196E ABS Warning Lamp Stays On When Ignition Switch Is Turned On EFS005LK 1. CARRY OUT SELF-DIAGNOSIS Carry out self-diagnosis. Refer to BRC-25, "SELF-DIAGNOSIS" . Are malfunctions detected in self-diagnosis? YES >> Refer to BRC-26, "Display Item List" . NO >> Refer to DI-28, "WARNING LAMPS" . Revision: February 2006 BRC-38 2005 Xterra WHEEL SENSORS [ABS] WHEEL SENSORS Removal and Installation PFP:47910 A EFS005LL B C D E BRC G WFIA0339E 1. Front wheel sensor 2. Rear wheel sensor (C200) 3. Rear wheel sensor (M226) H REMOVAL 1. 2. 3. Remove wheel sensor mounting screw(s). ● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sensor mounting bolt. Refer to BR-23, "Removal and Installation of Brake Caliper and Disc Rotor" . Pull out the sensor, being careful to turn it as little as possible. CAUTION: ● Be careful not to damage sensor edge and sensor rotor teeth. ● Do not pull on the sensor harness. Disconnect wheel sensor harness electrical connector, then remove harness from mounts. I J K INSTALLATION ● – – – ● Before installing wheel sensors, Inspect wheel sensor assembly and replace if damaged. Clean wheel sensor hole and mounting surface with brake cleaner and a lint-free shop rag. Be careful that dirt and debris do not enter the axle. Install a new wheel sensor O-ring, then apply a coat of suitable grease to the O-ring and mounting hole. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" . Installation is in the reverse order of removal. Revision: February 2006 BRC-39 2005 Xterra L M SENSOR ROTOR [ABS] SENSOR ROTOR Removal and Installation PFP:47970 EFS005LM FRONT The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub and bearing assembly. Refer to FAX-5, "Removal and Installation" . REAR (C200) Removal and Installation It is necessary to disassemble the rear axle to replace the sensor rotor. Perform the axle shaft assembly removal procedure to replace sensor rotor. Refer to RAX-7, "Removal and Installation" . REAR (M226) Removal 1. 2. Remove axle shaft assembly. Refer to RAX-19, "Removal and Installation" . NOTE: It is necessary to disassemble the rear axle to replace the sensor rotor. Pull the sensor rotor of off the axle shaft using Tool and a press. Tool number : 205-D002 ( — ) Installation 1. 2. Install new sensor rotor on axle shaft using a suitable length steel tube and a press. Make sure sensor rotor is fully seated. CAUTION: Do not reuse the old sensor rotor. Install axle shaft assembly. Refer to RAX-7, "Removal and Installation" (C200), or RAX-19, "Removal and Installation" (M226). CAUTION: Do not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assembly is removed from the axle shaft housing. Revision: February 2006 BRC-40 WFIA0341E 2005 Xterra ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [ABS] ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) Removal and Installation PFP:47660 A EFS005LN B C D E BRC G H I J WFIA0388E 1. To rear 2. To front left 3. To front right 4. From the master cylinder secondary side 5. From the master cylinder primary side 6. ABS actuator and electric unit (control unit) 7. Harness connector 8. Grommet 9. Collar K L REMOVAL 1. 2. 3. 4. 5. Disconnect the negative battery terminal. Drain the brake fluid. Refer to BR-9, "Drain and Refill" . Disconnect the actuator harness from the ABS actuator and electric unit (control unit). CAUTION: ● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from being damaged. ● Be careful not to splash brake fluid on painted areas. Disconnect the brake tubes. Remove three bolts and then the ABS actuator and electric unit (control unit). Revision: February 2006 BRC-41 2005 Xterra M ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [ABS] INSTALLATION Installation is in the reverse order of removal. CAUTION: To install, use a flare nut wrench (commercial service tool). ● Always tighten brake tubes to specification when installing. Refer to BR-11, "BRAKE PIPING AND HOSE" . ● Never reuse drained brake fluid. ● After installation of the ABS actuator and electric unit (control unit), refill brake system with new brake fluid. Then bleed the air from the system. Refer to BR-10, "Bleeding Brake System" . Revision: February 2006 BRC-42 2005 Xterra PRECAUTIONS [ABLS/ABS] PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” A EFS005U2 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. D WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. E ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. BRC ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. G Precautions for Brake System EFS005LP CAUTION: ● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid. ● Never reuse drained brake fluid. ● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately. ● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid. ● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. ● Use flare nut wrench when removing and installing brake tube. ● If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a defect exists. ● Turn the ignition switch OFF and remove the connector of the ABS actuator and electric unit (control unit) or the battery terminal before performing the work. ● Always torque brake lines when installing. ● Burnish the brake contact surfaces after refinishing or SBR686C replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to BR-27, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-32, "BRAKE BURNISHING PROCEDURE" (rear disc brake). WARNING: ● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. Precautions When Using CONSULT-II EFS005LQ When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. CHECK POINTS FOR USING CONSULT-II 1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle? ● If YES, GO TO 2. Revision: February 2006 BRC-43 2005 Xterra H I J K L M PRECAUTIONS [ABLS/ABS] If NO, GO TO 5. Is there any indication other than indications relating to CAN communication system in the self-diagnosis results? ● If YES, GO TO 3. ● If NO, GO TO 4. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communication. Therefor, erase the self-diagnosis results. Diagnose CAN communication system. Refer to LAN-21, "CAN COMMUNICATION" . ● 2. 3. 4. 5. Precautions for Brake Control ● ● ● ● ● ● ● ● EFS005LR During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. During HDC operation, a mechanical noise may be heard. This is normal. Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads. When an error is indicated by ABS or another warning lamp, collect all necessary information from customer (what symptoms are present under what conditions) and check for simple causes before starting diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks. If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stopping distance or steering stability may deteriorate. If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or error. If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits or improper wiring. Precautions for CAN System ● ● ● ● EFS005LS Do not apply voltage of 7.0V or higher to terminal to be measured. Maximum open terminal voltage of tester in use must be less than 7.0V. Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable. Area to be repaired must be soldered and wrapped with tape. Make sure that fraying of twisted wire is within 110 mm (4.33 in). PKIA0306E Revision: February 2006 BRC-44 2005 Xterra PRECAUTIONS [ABLS/ABS] ● Do not make a bypass connection to repaired area. (If the circuit is bypassed, characteristics of twisted wire will be lost.) A B C PKIA0307E Wiring Diagrams and Trouble Diagnosis D EFS005LT When you read wiring diagrams, refer to the following: ● GI-16, "How to Read Wiring Diagrams". ● PG-4, "POWER SUPPLY ROUTING CIRCUIT". When you perform trouble diagnosis, refer to the following: ● GI-12, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES". ● GI-28, "How to Perform Efficient Diagnosis for an Electrical Incident". E BRC G H I J K L M Revision: February 2006 BRC-45 2005 Xterra PREPARATION [ABLS/ABS] PREPARATION Special Service Tool PFP:00002 EFS005LU The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Tool name Description — (J-45741) ABS active wheel sensor tester Checking operation of ABS active wheel sensors WFIA0101E 205-D002 ( — ) Bearing splitter Removing axle shaft bearing ZZA0700D Commercial Service Tools EFS005LV Tool name Description 1. Flare nut crowfoot 2. Torque wrench Removing and installing brake piping a: 10mm (0.39 in)/12mm (0.47 in) S-NT360 Revision: February 2006 BRC-46 2005 Xterra SYSTEM DESCRIPTION [ABLS/ABS] SYSTEM DESCRIPTION System Components PFP:00000 A EFS005LW B C D E BRC G H I J K L M WFIA0362E Revision: February 2006 BRC-47 2005 Xterra SYSTEM DESCRIPTION [ABLS/ABS] ABS Function ● ● ● ● ● ● EFS005LX The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obstacles. If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and the ABS warning lamp turns on. The electrical system can be diagnosed using CONSULT-II. During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads. EBD Function ● ● ● ● ● EFS005LY Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels during braking, and it improves handling stability by electronically controlling the brake fluid pressure which results in reduced rear wheel slippage. If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoperative, and the ABS warning lamp and brake warning lamp are turned on. The electrical system can be diagnosed using CONSULT-II. During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. ABLS Function ● ● ● EFS005LZ Active brake limited slip is a function to improve vehicle traction. Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs from the wheel speed sensors. If wheel spin occurs, the ABLS system brakes the spinning wheel which distributes the driving power to the other drive wheel. The SLIP indicator lamp turns on to inform the driver of ABLS operation. During ABLS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Fail-Safe Function EFS005M0 CAUTION: If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/ABLS system. ABS/EBD SYSTEM In case of an electrical malfunction with the ABS, the ABS warning lamp will turn on. In case of an electrical malfunction with the EBD system, the brake warning lamp and ABS warning lamp will turn on. The system will revert to one of the following conditions of the Fail-Safe function. 1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of vehicles without ABS/ABLS system. 2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same as the condition of vehicles without ABS/ABLS or EBD system. ABLS SYSTEM In case of an ABLS system malfunction, the SLIP indicator lamp will turn on. The condition of the vehicle is the same as the condition of vehicles without ABS/ABLS system. Revision: February 2006 BRC-48 2005 Xterra SYSTEM DESCRIPTION [ABLS/ABS] Hydraulic Circuit Diagram EFS005M1 A B C D E BRC G H I J WFIA0363E K L M Revision: February 2006 BRC-49 2005 Xterra CAN COMMUNICATION [ABLS/ABS] CAN COMMUNICATION System Description PFP:23710 EFS005M2 Refer to LAN-21, "CAN COMMUNICATION" . Revision: February 2006 BRC-50 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] TROUBLE DIAGNOSIS How to Perform Trouble Diagnoses for Quick and Accurate Repair PFP:00000 A EFS005M3 INTRODUCTION The ABS/ABLS system has an electronic control unit to control major functions. The control unit accepts input signals from sensors and controls actuator operation. It is also important to check for conventional problems such as air leaks in the booster or lines, lack of brake fluid, or other problems with the brake system. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electrical connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problem, so a road test should be performed. Before undertaking actual checks, take just a few minutes to talk with a customer who approaches with an ABS/ABLS complaint. The customer is a very good source of information on such problems, especially intermittent ones. Through the talks with the customer, find out what symptoms are present and under what conditions they occur. Start your diagnosis by looking for “conventional” problems first. This is one of the best ways to troubleshoot brake problems on an ABS/ ABLS equipped vehicle. Also check related Service Bulletins for information. B C D SEF233G E BRC G H SEF234G I J K L M Revision: February 2006 BRC-51 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] WORK FLOW WFIA0364E Revision: February 2006 BRC-52 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] CLARIFY CONCERN ● ● ● A A customer's description of a vehicle concern may vary depending on the individual. It is important to clarify the customer's concern. Ask the customer about what symptoms are present under what conditions. Use this information to reproduce the symptom while driving. It is also important to use the diagnosis sheet to understand what type of trouble the customer is having. B C SBR339B D EXAMPLE OF DIAGNOSIS SHEET E BRC G H I J K L M WFIA0365E Revision: February 2006 BRC-53 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Component Parts and Harness Connector Location EFS005M4 WFIA0366E Revision: February 2006 BRC-54 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Schematic EFS005M5 A B C D E BRC G H I J K L M WFWA0234E Revision: February 2006 BRC-55 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Wiring Diagram — ABLS — EFS005M6 WFWA0235E Revision: February 2006 BRC-56 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] A B C D E BRC G H I J K L M WFWA0236E Revision: February 2006 BRC-57 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] WFWA0237E Revision: February 2006 BRC-58 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] A B C D E BRC G H I J K L M WFWA0238E Revision: February 2006 BRC-59 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Basic Inspection EFS005M7 BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION 1. 2. 3. Check fluid level in the brake fluid reservoir. If fluid level is low, add fluid. Check the brake piping and around the ABS actuator and electric unit (control unit) for leaks. If there is leaking or seeping fluid, check the following items. ● If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified torque and recheck for leaks. ● If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) threads, replace the damaged part and recheck for leaks. ● When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and recheck for leaks. If fluid is still seeping out, replace the damaged part. If the fluid is leaking at the ABS actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assembly. CAUTION: The ABS actuator and electric unit (control unit) cannot be disassembled and must be replaced as an assembly. Check the brake pads for excessive wear. POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make sure the battery is sufficiently charged. ABS WARNING LAMP AND SLIP INDICATOR LAMP INSPECTION 1. 2. 3. 4. Make sure ABS warning lamp and SLIP indicator lamp turn on for approximately 2 seconds when the ignition switch is turned ON. If they do not, check CAN communications. If there are no errors with CAN communication system, check combination meter. Refer to DI-4, "COMBINATION METERS" . Make sure the lamps turn off approximately 2 seconds after the ignition switch is turned ON. If the lamps do not turn off, conduct self-diagnosis. Make sure ABS warning lamp turns off approximately 2 seconds after the engine is started. If ABS warning lamp has not turned off 10 seconds after the engine has been started, conduct self-diagnosis of the ABS actuator and electric unit (control unit). After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-64, "CONSULT-II Function (ABS)" . Revision: February 2006 BRC-60 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Warning Lamp and Indicator Timing EFS005M8 A ABS warning lamp SLIP indicator lamp Remarks When the ignition switch is OFF — — — After the ignition switch is turned ON for approx. 1 second X X — After the ignition switch is turned ON for approx. 2 seconds — — Lamp goes off approx. 2 seconds after ignition switch is turned ON. C D E Condition B ABS/ABLS malfunction X X When the ABS actuator and electric unit (control unit) is malfunctioning (power supply or ground malfunction). ABLS malfunction — X Only ABLS is malfunctioning (ABS still functioning). X: ON —: OFF BRC Control Unit Input/Output Signal Standard EFS005M9 REFERENCE VALUE FROM CONSULT-II CAUTION: The display shows the control unit calculation data, so a normal value might be displayed even in the event the output circuit (harness) is open or short circuited. Data monitor Monitor item N POSI SIG P POSI SIG Display content PNP switch signal ON/ OFF condition PNP switch signal ON/ OFF condition R POSI SIG PNP switch signal ON/ OFF condition SLCT LVR POSI PNP switch signal ON/ OFF condition GEAR A/T gear position FR RH SENSOR FR LH SENSOR RR RH SENSOR RR LH SENSOR Wheel speed ACCEL POS SIG Open/close condition of throttle valve (linked with accelerator pedal). Revision: February 2006 Condition Reference value in normal operation Note: Error inspection checklist A/T shift position = N position ON A/T shift position = other than N position OFF A/T shift position P position ON A/T shift position = other than P position OFF A/T shift position R position ON A/T shift position = other than R position OFF A/T shift position = N or P position ON A/T shift position = other than N or P positions OFF 1st gear 1 2nd gear 2 3rd gear 3 4th gear 4 5th gear 5 Vehicle stopped 0 [km/h (MPH)] Vehicle running (Note 1) Almost in accordance with speedometer display (within ±10%) BRC-72, "Wheel Sensor System Inspection" Accelerator pedal not depressed (ignition switch is ON) 0% Depress accelerator pedal (ignition switch is ON) BRC-80, "CAN Communication System Inspection" 0 to 100% BRC-61 G H I J BRC-80, "CAN Communication System Inspection" K L M — 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Data monitor Monitor item 2WD/4WD Display content Drive axle ENGINE SPEED With engine running BATTERY VOLT Battery voltage supplied to ABS actuator and electric unit (control unit) CRANKING SIG Cranking status STOP LAMP SW ABS WARN LAMP MOTOR RELAY ACTUATOR RLY SLIP LAMP EBD WARN LAMP FR LH IN SOL FR LH OUT SOL FR RH IN SOL FR RH OUT SOL RR RH IN SOL RR RH OUT SOL RR LH IN SOL RR LH OUT SOL CV1 CV2 SV1 SV2 DECEL G-SEN Stop lamp switch operation ABS warning lamp ON condition (Note 2) Operation status of motor and motor relay Actuator relay operation status SLIP indicator lamp status (Note 3) EBD warning lamp status Solenoid valve operation Switch-over valve status Longitudinal acceleration detected by Decel G-Sensor Revision: February 2006 Condition Reference value in normal operation 2WD model 2WD 4WD model 4WD With engine stopped 0 rpm Engine running Almost in accordance with tachometer display Ignition switch ON 10 to 16V Cranking ON Not cranking OFF Brake pedal depressed ON Brake pedal not depressed OFF ABS warning lamp ON ON ABS warning lamp OFF OFF Ignition switch ON or running (ABS not activated) OFF Ignition switch ON or engine running (ABS activated) ON Vehicle stopped (Ignition switch ON) OFF Vehicle stopped (Engine running) ON When SLIP indicator lamp is ON ON When SLIP indicator lamp is OFF OFF When EBD warning lamp is ON ON When EBD warning lamp is OFF OFF Actuator (solenoid) is active (“ACTIVE TEST” with CONSULT-II) or actuator relay is inactive (in fail-safe mode). ON When actuator (solenoid) is not active and actuator relay is active (ignition switch ON). OFF When actuator (switch-over valve) is active (“ACTIVE TEST” with CONSULT-II) or actuator relay is inactive (when in fail-safe mode). ON When actuator (switch-over valve) is not active and actuator relay is active (ignition switch ON). OFF Vehicle stopped Approx. 0 G Vehicle running -1.7 to 1.7 G Note: Error inspection checklist — BRC-73, "Engine System Inspection" BRC-77, "ABS/ABLS Control Unit Power and Ground Systems Inspection" — BRC-76, "Stop Lamp Switch System Inspection" — BRC-75, "Actuator Motor, Motor Relay, and Circuit Inspection" BRC-80, "CAN Communication System Inspection" BRC-74, "Solenoid and Change-Over Valve System Inspection" — BRC-62 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Data monitor Monitor item PRESS SENSOR FLUID LEV SW ABS SIGNAL EBD SIGNAL TCS SIGNAL ABS FAIL SIG EBD FAIL SIG TCS FAIL SIG Display content Brake fluid pressure detected by pressure sensor ON/OFF status of brake fluid level switch Signal status Fail signal status Condition Do not step on the Brake pedal (When ignition switch is ON) Reference value in normal operation Approx. 0 bar A B — Step on the Brake pedal (When ignition switch is ON) -40 to 300 bar When brake fluid level switch ON ON When brake fluid level switch OFF OFF ABS active EBD active TCS active ON ABS not active EBD not active TCS not active OFF ABS fail EBD fail TCS fail ON ABS normal EBD normal TCS normal Note: Error inspection checklist C BRC-78, "Brake Fluid Level Switch System Inspection" ABS system EBD system TCS system D E BRC ABS system EBD system TCS system G OFF Note 1: Confirm tire pressure is normal. Note 2: ON/OFF timing of ABS warning lamp ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation) and ABLS/ABS function is not activated. Note 3: SLIP indicator lamp ON/OFF timing ON: For approximately 2 seconds after ignition switch is turned ON, or when ABLS function is activated while driving. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation) and ABLS function is not activated. H I J K L M Revision: February 2006 BRC-63 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] CONSULT-II Function (ABS) EFS005MA CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. ABS diagnostic mode WORK SUPPORT SELF-DIAG RESULTS DATA MONITOR Description Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric unit (control unit) for setting the status suitable for required operation, input/output signals are received from the ABS actuator and electric unit (control unit) and received data is displayed. Displays ABS actuator and electric unit (control unit) self-diagnosis results. Displays ABS actuator and electric unit (control unit) input/output data in real time. CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. FUNCTION TEST ECU PART NUMBER Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or "NG". ABS actuator and electric unit (control unit) part number can be read. CONSULT-II BASIC OPERATION PROCEDURE 1. 2. 3. Turn ignition switch OFF. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Turn ignition switch ON. BBIA0538E 4. Touch “START (NISSAN BASED VHCL)”. BCIA0029E 5. Touch “ABS” in the “SELECT SYSTEM” screen. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E Revision: February 2006 BRC-64 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] 6. Select the required diagnostic location from the “SELECT DIAG MODE” screen. For further information, see the CONSULT-II Operation Manual. A B C BCIA0031E D SELF-DIAGNOSIS Description If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as follows: E Operation Procedure 1. 2. Turn ignition switch OFF. BRC Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be G detected in self-diagnosis depending on control unit which carries out CAN communication. 3. 4. 5. Turn ignition switch ON. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. After stopping the vehicle, with the engine running, touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS” in order on the CONSULT-II screen. CAUTION: If “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, repeat the operation from step 1. 6. The self-diagnostic results are displayed. (If necessary, the self-diagnostic results can be printed out by touching “PRINT”.) ● When “NO DTC IS DETECTED” is displayed, check the ABS warning lamp. 7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning component. 8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. CAUTION: ● When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH) for at least 1 minute, the ABS warning lamp will not turn off even if the malfunction is repaired. 9. Turn ignition switch OFF to prepare for erasing the memory. 10. Start the engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE” in order on the CONSULT-II screen to erase the error memory. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . CAUTION: If the error memory is not erased, re-conduct the operation from step 5. 11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and confirm that the ABS warning lamp is off. Revision: February 2006 BRC-65 2005 Xterra H I J K L M TROUBLE DIAGNOSIS [ABLS/ABS] Display Item List Self-diagnostic item Malfunction detecting condition Check system FR LH SENSOR 1 [C1104] Circuit of front LH wheel sensor is open, shorted or sensor power voltage is unusual. RR RH SENSOR 1 [C1101] Circuit of rear RH wheel sensor is open, shorted or sensor power voltage is unusual. FR RH SENSOR 1 [C1103] Circuit of front RH wheel sensor is open, shorted or sensor power voltage is unusual. RR LH SENSOR 1 [C1102] Circuit of rear LH wheel sensor is open, shorted or sensor power voltage is unusual. FR LH SENSOR 2 [C1108] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. RR RH SENSOR 2 [C1105] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. FR RH SENSOR 2 [C1107] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. RR LH SENSOR 2 [C1106] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. ABS SENSOR [C1115] Wheel sensor input is abnormal. STOP LAMP SW [C1116] Stop lamp switch or circuit malfunction. BRC-76, "Stop Lamp Switch System Inspection" DECEL G SEN SET [C1160] ABS decel sensor adjustment is incomplete. BRC-74, "ABS/ABLS Control Unit Inspection" Revision: February 2006 BRC-66 BRC-72, "Wheel Sensor System Inspection" (Note 1) 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Self-diagnostic item Malfunction detecting condition FR LH IN ABS SOL [C1120] Circuit of front LH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR LH OUT ABS SOL [C1121] Circuit of front LH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR RH IN ABS SOL [C1126] Circuit of rear RH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR RH OUT ABS SOL [C1127] Circuit of rear RH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH IN ABS SOL [C1122] Circuit of front RH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH OUT ABS SOL [C1123] Circuit of front RH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR LH IN ABS SOL [C1124] Circuit of rear LH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR LH OUT ABS SOL [C1125] Circuit of rear LH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. CV1 [C1164] Front side switch-over solenoid valve (cut valve) is open or shorted, or control line is open or shorted to power supply or ground. CV2 [C1165] Rear side switch-over solenoid valve (cut valve) is open or shorted, or control line is open or shorted to power supply or ground. SV1 [C1166] Front side switch-over solenoid valve (suction valve) is open or shorted, or control line is open or shorted to power supply or ground. SV2 [C1167] Rear side switch-over solenoid valve (suction valve) is open or shorted, or control line is open or shorted to power supply or ground. PUMP MOTOR (Note 3) [C1111] During actuator motor operation with ON, when actuator motor turns OFF or when control line for actuator motor relay is open. During actuator motor operation with OFF, when actuator motor turns ON or when control line for relay is shorted to ground. Check system A B C D BRC-74, "Solenoid and Change-Over Valve System Inspection" BRC G H I J BRC-75, "Actuator Motor, Motor Relay, and Circuit Inspection" K BATTERY VOLTAGE [ABNORMAL] [C1109] ABS actuator and electric unit (control unit) power voltage is too low. BRC-77, "ABS/ABLS Control Unit Power and Ground Systems Inspection" G-SENSOR [C1113] Longitudinal G-sensor is malfunctioning, or signal line of longitudinal G-sensor is open or shorted. BRC-74, "ABS/ABLS Control Unit Inspection" CONTROLLER FAILURE [C1110] Internal malfunction of ABS actuator and electric unit (control unit) BRC-74, "ABS/ABLS Control Unit Inspection" BR FLUID LEVEL LOW [C1155] Brake fluid level drops or circuit between ABS actuator and electric unit (control unit) and brake fluid level switch is open or shorted. BRC-78, "Brake Fluid Level Switch System Inspection" ENGINE SIGNAL 1 [C1130] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 2 [C1131] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 6 [C1136] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ACTUATOR RLY [C1140] ABS actuator relay or circuit malfunction. Revision: February 2006 BRC-67 E BRC-73, "Engine System Inspection" BRC-75, "Actuator Motor, Motor Relay, and Circuit Inspection" 2005 Xterra L M TROUBLE DIAGNOSIS [ABLS/ABS] Self-diagnostic item Malfunction detecting condition Check system PRESS SEN CIRCUIT [C1142] ABS pressure sense circuit malfunction. BRC-78, "Pressure Sensor System Inspection" VARIANT CODING [C1170] V coding is not malfunctioning. BRC-74, "ABS/ABLS Control Unit Inspection" ABS DIFLOCK CONTROLLER NG [C1187] Differential lock controller malfunction. BRC-80, "CAN Communication System Inspection" CAN COMM CIRCUIT [U1000] ● CAN communication line is open or shorted. ● ABS actuator and electric unit (control unit) internal malfunction ● Battery voltage for ECM is suddenly interrupted for approximately 0.5 second or more. BRC-80, "CAN Communication System Inspection" (Note 2) Note 1: If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power supply voltage in addition to wheel sensor circuit check. Note 2: If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for CAN communication line first. DATA MONITOR Operation Procedure 1. 2. 3. 4. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . CAUTION: When “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, repeat the operation from step 2. Return to the SELECT MONITOR ITEM screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS”, or “SELECTION FROM MENU”. Refer to the following information. When “START” is touched, the data monitor screen is displayed. Display Item List Data monitor item selection Item (Unit) Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU GEAR × × × Gear position judged by PNP switch signal is displayed. FR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by front RH wheel sensor signal is displayed. FR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by front LH wheel sensor signal is displayed. RR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear RH wheel sensor signal is displayed. RR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear LH wheel sensor signal is displayed. BATTERY VOLT (V) × × × Voltage supplied to ABS actuator and electric unit (control unit) is displayed. N POSI SIG – – × Shift position judged by PNP switch signal. Revision: February 2006 BRC-68 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] Item (Unit) Data monitor item selection ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU Remarks A P POSI SIG – – × Shift position judged by PNP switch signal. B ACCEL POS SIG (%) × – × Throttle valve open/close status judged by CAN communication signal is displayed. C ENGINE SPEED (rpm) × × × Engine speed judged by CAN communication signal is displayed. STOP LAMP SW (ON/OFF) × × × Stop lamp switch (ON/OFF) status is displayed. ABS WARN LAMP (ON/OFF) – × × ABS warning lamp (ON/OFF) status is displayed. SLIP LAMP (ON/OFF) – × × SLIP indicator lamp (ON/OFF) status is displayed. FR LH IN SOL (ON/OFF) – × × Front LH IN ABS solenoid (ON/ OFF) status is displayed. FR LH OUT SOL (ON/OFF) – × × Front LH OUT ABS solenoid (ON/ OFF) status is displayed. RR RH IN SOL (ON/OFF) – × × Rear RH IN ABS solenoid (ON/ OFF) status is displayed. RR RH OUT SOL (ON/OFF) – × × Rear RH OUT ABS solenoid (ON/ OFF) status is displayed. FR RH IN SOL (ON/OFF) – × × Front RH IN ABS solenoid (ON/ OFF) status is displayed. FR RH OUT SOL (ON/OFF) – × × Front RH OUT ABS solenoid (ON/ OFF) status is displayed. RR LH IN SOL (ON/OFF) – × × Rear LH IN ABS solenoid (ON/ OFF) status is displayed. RR LH OUT SOL (ON/OFF) – × × Rear LH OUT ABS solenoid (ON/ OFF) status is displayed. MOTOR RELAY (ON/OFF) – × × ABS motor relay signal (ON/OFF) status is displayed. ACTUATOR RLY (ON/OFF) – × × ABS actuator relay signal (ON/ OFF) status is displayed. CV1 (ON/OFF) – – × Front side switch-over solenoid valve (cut valve) (ON/OFF) status is displayed. CV2 (ON/OFF) – – × Rear side switch-over solenoid valve (cut-valve) (ON/OFF) status is displayed. SV1 (ON/OFF) – – × Front side switch-over solenoid valve (suction valve) (ON/OFF) status is displayed. SV2 (ON/OFF) – – × Rear side switch-over solenoid valve (suction valve) (ON/OFF) status is displayed. TCS FAIL SIG (ON/OFF) – – × TCS fail signal (ON/OFF) status is displayed. ABS FAIL SIG (ON/OFF) – – × ABS fail signal (ON/OFF) status is displayed. EBD FAIL SIG (ON/OFF) – – × EBD fail signal (ON/OFF) status is displayed. Revision: February 2006 BRC-69 2005 Xterra D E BRC G H I J K L M TROUBLE DIAGNOSIS [ABLS/ABS] Item (Unit) Data monitor item selection Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU FLUID LEV SW (ON/OFF) × – × Brake fluid level switch (ON/OFF) status is displayed. EBD SIGNAL (ON/OFF) – – × EBD operation (ON/OFF) status is displayed. ABS SIGNAL (ON/OFF) – – × ABS operation (ON/OFF) status is displayed. TCS SIGNAL (ON/OFF) – – × TCS operation (ON/OFF) status is displayed. EBD WARN LAMP – – × Brake warning lamp (ON/OFF) status is displayed. SLCT LVR POSI × × × Shift position judged by PNP switch signal. R POSI SIG – – × Shift position judged by PNP switch signal. 2WD/4WD – – × It recognizes on software whether it is 2WD and whether it is in 4WD state. PRESS SENSOR × – × Brake pressure detected by pressure sensor is displayed. CRANKING SIG – – × The input state of the key SW START position signal is displayed. DECEL G-SEN × × × Longitudinal acceleration detected by decel G-sensor is displayed. ×: Applicable –: Not applicable ACTIVE TEST CAUTION: ● Do not perform active test while driving. ● Make sure to completely bleed air from the brake system. ● The ABS and brake warning lamps turn on during the active test. Operation Procedure 1. 2. 3. 4. 5. 6. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Touch “START (NISSAN BASED VHCL)” on the display screen. Touch “ABS”. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . Touch “ACTIVE TEST”. The SELECT TEST ITEM screen is displayed. Touch necessary test item. LBR379 Revision: February 2006 BRC-70 2005 Xterra TROUBLE DIAGNOSIS [ABLS/ABS] 7. 8. With the “MAIN SIGNALS” display selected, touch “START”. The Active Test screen will be displayed, so conduct the following test. A Solenoid Valve Operation Chart ABS solenoid valve ABS solenoid valve (ACT) Operation UP KEEP DOWN UP ACTUATOR UP ACTUATOR KEEP FR RH SOL FR RH ABS SOLENOID (ACT) FR RH IN SOL OFF ON ON OFF OFF OFF FR RH OUT SOL OFF OFF ON* OFF OFF OFF FR LH SOL FR LH ABS SOLENOID (ACT) FR LH IN SOL OFF ON ON OFF OFF OFF FR LH OUT SOL OFF OFF ON* OFF OFF OFF RR RH SOL RR RH ABS SOLENOID (ACT) RR RH IN SOL OFF ON ON OFF OFF OFF RR RH OUT SOL OFF OFF ON* OFF OFF OFF RR LH SOL RR LH ABS SOLENOID (ACT) RR LH IN SOL OFF ON ON OFF OFF OFF RR LH OUT SOL OFF OFF ON* OFF OFF OFF RR RH IN SOL OFF ON ON OFF OFF OFF RR RH OUT SOL OFF OFF ON* OFF OFF OFF RR LH IN SOL OFF ON ON OFF OFF OFF RR LH OUT SOL OFF OFF ON* OFF OFF OFF REAR SOL B C D E BRC G H *: ON for 1 to 2 seconds after the touch, and then OFF NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. ● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6. I J ABS Motor Touch “ON” and “OFF” on the screen. Check that ABS motor relay operates as shown in table below. Operation ON OFF ABS actuator relay ON ON ABS motor relay ON OFF NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. Revision: February 2006 BRC-71 K L M SFIA0593E 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS Wheel Sensor System Inspection PFP:00000 EFS005MB INSPECTION PROCEDURE 1. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunctioning code. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 2. NG >> Repair or replace as necessary. 2. CHECK WHEEL SENSOR OUTPUT SIGNAL 1. 2. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter. Turn on the ABS active wheel sensor tester power switch. NOTE: The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the battery in the ABS active wheel sensor tester before proceeding. 3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal. NOTE: If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and retest. Does the ABS active wheel sensor tester detect a signal? YES >> GO TO 3. NO >> Replace the wheel sensor. Refer to BRC-85, "Removal and Installation" . 3. CHECK TIRES Check for inflation pressure, wear and size of each tire. Are tire pressure and size correct and is tire wear within specifications? YES >> GO TO 4. NO >> Adjust tire pressure or replace tire(s). 4. CHECK WHEEL BEARINGS Check wheel bearing axial end play. Refer to FAX-5, "WHEEL BEARING INSPECTION" , RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226). OK or NG OK >> GO TO 5. NG >> Repair or replace as necessary. Refer to FAX-5, "Removal and Installation" , RAX-12, "Removal and Installation" (C200) or RAX-23, "Removal and Installation" (M226). 5. CHECK WIRING HARNESS FOR SHORT CIRCUIT 1. 2. Disconnect ABS actuator and electric unit (control unit) connector and wheel sensor connector of malfunction code No. Check resistance between wheel sensor harness connector terminals and ground. Continuity should not exist. OK or NG OK >> GO TO 6. NG >> Repair the circuit. WFIA0343E Revision: February 2006 BRC-72 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] 6. CHECK WIRING HARNESS FOR OPEN CIRCUIT A Check continuity between ABS actuator and electric unit (control unit) harness connector E125 and the malfunctioning wheel sensor harness connector E18, E117, C10, or C11. ABS actuator and electric unit (control unit) Wheel sensor Connector Terminal Connector 45 Front LH 46 33 E125 Rear LH 43 C 2 C11 D 2 2 42 Rear RH Terminal 1 E117 37 36 Continuity 1 E18 34 Front RH B Wheel sensor Yes E 1 2 C10 1 BRC Continuity should exist. OK or NG OK >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-87, "Removal and Installation" . NG >> Repair the circuit. Engine System Inspection G H EFS005MC INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK I Check self-diagnosis results. J Self-diagnosis results ENGINE SIGNAL 1 ENGINE SIGNAL 2 K ENGINE SIGNAL 6 Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. L 2. ENGINE SYSTEM INSPECTION M 1. Perform ECM self-diagnosis and repair as necessary. 2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. OK or NG OK >> Inspection End. NG >> Repair or replace as necessary. Revision: February 2006 BRC-73 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] ABS/ABLS Control Unit Inspection EFS005MD INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results CONTROLLER FAILURE DECEL G SEN SET G-SENSOR VARIANT CODING Is the above displayed in the self-diagnosis display items? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-87, "Removal and Installation" . NO >> Inspection End. Solenoid and Change-Over Valve System Inspection EFS005ME INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results FR LH IN ABS SOL FR LH OUT ABS SOL RR RH IN ABS SOL RR RH OUT ABS SOL FR RH IN ABS SOL FR RH OUT ABS SOL RR LH IN ABS SOL RR LH OUT ABS SOL CV 1 CV 2 SV 1 SV 2 Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-74 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] 3. 1. CHECKING SOLENOID POWER AND GROUND A Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 32 Body ground — B Measured value (Approx.) 12V C D WFIA0195E 2. Check resistance between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 Body ground — — E Measured value Ω (Approx.) 0Ω 0Ω OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-87, "Removal and Installation" . NG >> Repair the circuit. Actuator Motor, Motor Relay, and Circuit Inspection BRC G WFIA0196E H I EFS005MF INSPECTION PROCEDURE 1. CHECKING SELF-DIAGNOSIS RESULTS J Check self-diagnosis results. K Self-diagnosis results PUMP MOTOR L ACTUATOR RLY Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. M 2. CONNECTOR INSPECTION 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-75 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] 3. 1. CHECKING ABS MOTOR AND MOTOR RELAY POWER SYSTEM Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 1 Measured value (Approx.) 12V Body ground — WFIA0209E 2. Check resistance between ABS actuator and electric unit (control unit) connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 Measured value Ω (Approx.) 0Ω 0Ω Body ground — — OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-87, "Removal and Installation" . NG >> Repair the circuit. Stop Lamp Switch System Inspection WFIA0196E EFS005MG INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results STOP LAMP SW Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and stop lamp switch connector E38. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-76 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] 3. STOP LAMP SWITCH INSPECTION A Check the voltage between the ABS actuator and electric unit (control unit) harness connector E125 terminal 41 and body ground. B Brake pedal depressed : Battery voltage (approx. 12V) Brake pedal not depressed : Approx. 0V C OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-87, "Removal and Installation" . NG >> Refer to LT-81, "STOP LAMP" . D WFIA0198E ABS/ABLS Control Unit Power and Ground Systems Inspection EFS005MH E INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK BRC Check self-diagnosis results. Self-diagnosis results G BATTERY VOLTAGE Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. H 2. CONNECTOR INSPECTION I 1. Disconnect the ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. J K 3. ABS/ABLS CONTROL UNIT POWER AND GROUND CIRCUIT INSPECTION Measure the voltage and continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. Signal name ABS actuator and electric unit (control unit) harness connector E125 Power supply Ground 1 32 16 47 Body ground Measured value — Battery voltage (Approx. 12V) — Continuity should exist. M OK or NG OK >> Check the battery for loose terminals, low voltage, etc. Repair as necessary. NG >> Repair the circuit. Revision: February 2006 BRC-77 L 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] Brake Fluid Level Switch System Inspection EFS005MI INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK 1. 2. Check the brake reservoir tank fluid level. If the level is low, add brake fluid. Erase the self-diagnosis results and check the self-diagnosis results. Self-diagnosis results BR FLUID LEVEL LOW Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and brake fluid level switch connector E21. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. 3. CHECK THE HARNESS BETWEEN THE BRAKE FLUID LEVEL SWITCH AND THE ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) Check the continuity between the brake fluid level switch harness connector E21 and the ABS actuator and electric unit (control unit) harness connector E125. ABS actuator and electric unit (control unit) harness connector E125 Brake fluid level switch harness connector E21 Continuity 8 1 Yes 8 Ground No Ground 2 Yes OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-87, "Removal and Installation" . NG >> Repair the circuit. Pressure Sensor System Inspection EFS005MJ INSPECTION PROCEDURE 1. DISPLAY SELF DIAGNOSIS RESULTS Check self-diagnosis results. Self-diagnosis results PRESS SEN CIRCUIT Is the above displayed in the self-diagnosis display items? YES or NO YES >> GO TO 2. NO >> Inspection End. Revision: February 2006 BRC-78 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] 2. CONNECTOR INSPECTION A 1. 2. Turn the ignition switch OFF. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) connector E125 and inspect the terminals for deformation, disconnection, looseness, or damage. OK or NG OK >> GO TO 3. NG >> Repair connector. B C 3. FRONT PRESSURE SENSOR CIRCUIT INSPECTION 1. 2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and front pressure sensor harness connector E31. ABS actuator and electric unit (control unit) harness connector E125 Front pressure sensor harness connector E31 18 3 19 1 20 2 E Continuity BRC Yes G Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. H ABS actuator and electric unit (control unit) harness connector E125 Body ground Continuity I 18 19 — No J 20 OK or NG OK >> GO TO 4. NG >> Repair or replace harness or connector. K 4. FRONT PRESSURE SENSOR INSPECTION 1. 2. D L Reconnect the front pressure sensor and ABS actuator and electric unit (control unit) connectors. Use "DATA MONITOR" to check if the status of "PRESS SENSOR" is normal. Condition When brake pedal is depressed When brake pedal is released M Data monitor display (Approx.) PRESS SENSOR Positive value 0 bar OK or NG OK >> Inspection End. NG >> Replace front pressure sensor. Revision: February 2006 BRC-79 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [ABLS/ABS] CAN Communication System Inspection EFS005MK INSPECTION PROCEDURE 1. CHECK CONNECTOR 1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector and check the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminal. 2. Reconnect connector to perform self-diagnosis. Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items? YES >> Print out the self-diagnostic results, and refer to LAN-21, "CAN COMMUNICATION" . NO >> Connector terminal is loose, damaged, open, or shorted. Revision: February 2006 BRC-80 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABLS/ABS] TROUBLE DIAGNOSES FOR SYMPTOMS ABS Works Frequently PFP:99999 A EFS005ML 1. CHECK WARNING LAMP ACTIVATION B Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-65, "SELF-DIAGNOSIS" . C D 2. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections ● Sensor rotor and mount for physical damage (rear only) OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. E BRC G 3. CHECK FRONT AND REAR AXLES H Check front and rear axles for excessive looseness. Refer to FAX-5, "WHEEL BEARING INSPECTION" , RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226). OK or NG OK >> GO TO 4. NG >> Repair as necessary. I J 4. CHECK BRAKE FLUID PRESSURE Check brake fluid pressure distribution. Refer to BRC-60, "Basic Inspection" . Is brake fluid pressure distribution normal? YES >> Inspection End. NO >> Perform Basic Inspection. Refer to BRC-60, "Basic Inspection" . K L M Revision: February 2006 BRC-81 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABLS/ABS] Unexpected Pedal Action EFS005MM 1. CHECK WARNING LAMP ACTIVATION Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-65, "SELF-DIAGNOSIS" . 2. CHECK BRAKE PEDAL STROKE Check brake pedal stroke. Is pedal stroke excessive? YES >> Perform Basic Inspection. Refer to BRC-60, "Basic Inspection" . NO >> GO TO 3. SBR540A 3. CHECK CONNECTOR AND BRAKING PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> GO TO 4. NG >> Perform Basic Inspection. Refer to BRC-60, "Basic Inspection" . 4. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections OK or NG OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, disconnection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. NG >> Repair or replace as necessary. Revision: February 2006 BRC-82 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABLS/ABS] Long Stopping Distance EFS005MN A 1. CHECK BASE BRAKING SYSTEM PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> Go to BRC-81, "ABS Works Frequently" . NG >> Perform Basic Inspection. Refer to BRC-60, "Basic Inspection" . ABS Does Not Work B C D E EFS005MO BRC CAUTION: The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less. G 1. CHECK WARNING LAMP ACTIVATION Turn ignition switch ON and check for warning lamp activation. ● Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON. OK or NG OK >> Carry out self-diagnosis. Refer to BRC-65, "SELF-DIAGNOSIS" . NG >> Go to BRC-84, "ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" . Pedal Vibration or ABS Operation Noise H I EFS005MP NOTE: During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indicate a malfunction. J K 1. CHECK SYMPTOM L 1. Apply brake. 2. Start engine. Does the symptom occur only when engine is started? YES >> Carry out self-diagnosis. Refer to BRC-65, "SELF-DIAGNOSIS" . NO >> GO TO 2. M 2. RECHECK SYMPTOM Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on? YES NO >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric unit (control unit) and reroute as necessary. >> Go to BRC-81, "ABS Works Frequently" . Revision: February 2006 BRC-83 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [ABLS/ABS] ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On EFS005MQ 1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) FUSES Check 30A fusible link n and 40A fusible link l for ABS actuator and electric unit (control unit). For fusible link layout, refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 2. NG >> If fusible link is blown, be sure to eliminate cause of problem before replacing. 2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS 1. Disconnect ABS actuator and electric unit (control unit) connector. 2. Check voltage between ABS actuator and electric unit (control unit) connector terminal 1 and ground and terminal 32 and ground. Does battery voltage exist? YES >> GO TO 3. NO >> Repair harness or connectors between fusible link and ABS actuator and electric unit (control unit). WFIA0199E 3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT Check continuity between ABS actuator and electric unit (control unit) connector terminal 16 and ground and terminal 47 and ground. Does continuity exist? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-87, "Removal and Installation" . NO >> Repair harness or connectors between ABS actuator and electric unit (control unit) and ground. WFIA0196E ABS Warning Lamp Stays On When Ignition Switch Is Turned On EFS005MR 1. CARRY OUT SELF-DIAGNOSIS Carry out self-diagnosis. Refer to BRC-65, "SELF-DIAGNOSIS" . Are malfunctions detected in self-diagnosis? YES >> Refer to BRC-66, "Display Item List" . NO >> Refer to DI-28, "WARNING LAMPS" . Revision: February 2006 BRC-84 2005 Xterra WHEEL SENSORS [ABLS/ABS] WHEEL SENSORS Removal and Installation PFP:47910 A EFS005MS B C D E BRC G WFIA0339E 1. Front wheel sensor 2. Rear wheel sensor (C200) 3. Rear wheel sensor (M226) H REMOVAL 1. 2. 3. Remove wheel sensor mounting screw(s). ● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sensor mounting bolt. Refer to BR-23, "Removal and Installation of Brake Caliper and Disc Rotor" . Pull out the sensor, being careful to turn it as little as possible. CAUTION: ● Be careful not to damage sensor edge and sensor rotor teeth. ● Do not pull on the sensor harness. Disconnect wheel sensor harness electrical connector, then remove harness from mounts. I J K INSTALLATION ● – – – ● Before installing wheel sensors, Inspect wheel sensor assembly and replace if damaged. Clean wheel sensor hole and mounting surface with brake cleaner and a lint-free shop rag. Be careful that dirt and debris do not enter the axle. Install a new wheel sensor O-ring, then apply a coat of suitable grease to the O-ring and mounting hole. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" . Installation is in the reverse order of removal. Revision: February 2006 BRC-85 2005 Xterra L M SENSOR ROTOR [ABLS/ABS] SENSOR ROTOR Removal and Installation PFP:47970 EFS005MT FRONT The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub and bearing assembly. Refer to FAX-5, "Removal and Installation" . REAR (C200) Removal and Installation It is necessary to disassemble the rear axle to replace the sensor rotor. Perform the axle shaft assembly removal procedure to replace sensor rotor. Refer to RAX-7, "Removal and Installation" . REAR (M226) Removal 1. 2. Remove axle shaft assembly. Refer to RAX-19, "Removal and Installation" . NOTE: It is necessary to disassemble the rear axle to replace the sensor rotor. Pull the sensor rotor of off the axle shaft using Tool and a press. Tool number : 205-D002 ( — ) Installation 1. 2. Install new sensor rotor on axle shaft using a suitable length steel tube and a press. Make sure sensor rotor is fully seated. CAUTION: Do not reuse the old sensor rotor. Install axle shaft assembly. Refer to RAX-7, "Removal and Installation" (C200), or RAX-19, "Removal and Installation" (M226). CAUTION: Do not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assembly is removed from the axle shaft housing. Revision: February 2006 BRC-86 WFIA0341E 2005 Xterra ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [ABLS/ABS] ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) Removal and Installation PFP:47660 A EFS005MU B C D E BRC G H I J WFIA0389E 1. To rear left 2. To rear right 3. 4. To front right 5. From the master cylinder secondary 6. side From the master cylinder primary side 7. ABS actuator and electric unit (control unit) 8. Harness connector Grommet 9. K To front left L 10. Collar M REMOVAL 1. 2. 3. 4. 5. Disconnect the negative battery terminal. Drain the brake fluid. Refer to BR-9, "Drain and Refill" . Disconnect the actuator harness from the ABS actuator and electric unit (control unit). CAUTION: ● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from being damaged. ● Be careful not to splash brake fluid on painted areas. Disconnect the brake tubes. Remove three bolts and then the ABS actuator and electric unit (control unit). Revision: February 2006 BRC-87 2005 Xterra ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [ABLS/ABS] INSTALLATION Installation is in the reverse order of removal. CAUTION: To install, use a flare nut wrench (commercial service tool). ● Always tighten brake tubes to specification when installing. Refer to BR-11, "BRAKE PIPING AND HOSE" . ● Never reuse drained brake fluid. ● After installation of the ABS actuator and electric unit (control unit), refill brake system with new brake fluid. Then bleed the air from the system. Refer to BR-10, "Bleeding Brake System" . Revision: February 2006 BRC-88 2005 Xterra PRECAUTIONS [VDC/TCS/ABS] PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” A EFS005U3 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. D WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. E ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. BRC ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. G Precautions for Brake System EFS005HC CAUTION: ● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid. ● Never reuse drained brake fluid. ● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately. ● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid. ● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. ● Use flare nut wrench when removing and installing brake tube. ● If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a defect exists. ● Turn the ignition switch OFF and remove the connector of the ABS actuator and electric unit (control unit) or the battery terminal before performing the work. ● Always torque brake lines when installing. ● Burnish the brake contact surfaces after refinishing or SBR686C replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to BR-27, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-32, "BRAKE BURNISHING PROCEDURE" (rear disc brake). WARNING: ● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. Precautions When Using CONSULT-II EFS005HD When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. CHECK POINTS FOR USING CONSULT-II 1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle? ● If YES, GO TO 2. Revision: February 2006 BRC-89 2005 Xterra H I J K L M PRECAUTIONS [VDC/TCS/ABS] If NO, GO TO 5. Is there any indication other than indications relating to CAN communication system in the self-diagnosis results? ● If YES, GO TO 3. ● If NO, GO TO 4. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communication. Therefor, erase the self-diagnosis results. Diagnose CAN communication system. Refer to LAN-21, "CAN COMMUNICATION" . ● 2. 3. 4. 5. Precautions for Brake Control ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● EFS005HE During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads. When an error is indicated by ABS or another warning lamp, collect all necessary information from customer (what symptoms are present under what conditions) and check for simple causes before starting diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks. If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stopping distance or steering stability may deteriorate. If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or error. If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits or improper wiring. If the following components are replaced with non-genuine components or modified, the VDC OFF indicator lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified size), components related to brake system (pads, rotors, calipers, etc.), components related to engine (muffler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.). Driving with broken or excessively worn suspension components, tires or brake system components may cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not operate properly. When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The noise is a result of the normal operation of the TCS and VDC. When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP indicator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine. Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw rate/side G sensor to indicate a problem. This is not a problem if normal operation can be resumed after restarting the engine. If battery is removed or steering angle sensor is disconnected, power to steering angle sensor is lost and the screen goes into steering angle sensor safe mode. When screen goes into steering angle sensor safe mode, perform "Adjustment of Steering Angle Sensor Neutral Position" with CONSULT-II and check that VDC OFF indicator turns off. Additionally, perform selfdiagnosis, check that only "Steering Angle Sensor Safe Mode" is shown for self-diagnostic result, and then delete the memory. (If the self-diagnostic result shows an indication other than "Steering Angle Sensor Safe Mode", repair the relevant part and restart self-diagnosis.) The steering angle sensor is released and returns to normal condition by performing the above operation. When checking, if only "Steering Angle Sensor Safe Mode" is shown in the self-diagnostic result and VDC OFF indicator is off, delete history of malfunction. This happens when battery power supply is lost and the screen goes into Steering Angle Sensor Safe Mode, and then screen returns to normal mode automati- Revision: February 2006 BRC-90 2005 Xterra PRECAUTIONS [VDC/TCS/ABS] cally by driving the vehicle in a straight forward direction [for approximately 30 seconds at 20 km/h (12 MPH) or more] after power is supplied again. NOTE: VDC OFF indicator lamp is on when VDC OFF switch is on. Precautions for CAN System ● ● ● ● EFS005HF Do not apply voltage of 7.0V or higher to terminal to be measured. Maximum open terminal voltage of tester in use must be less than 7.0V. Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable. Area to be repaired must be soldered and wrapped with tape. Make sure that fraying of twisted wire is within 110 mm (4.33 in). A B C D E BRC PKIA0306E G ● Do not make a bypass connection to repaired area. (If the circuit is bypassed, characteristics of twisted wire will be lost.) H I J PKIA0307E Wiring Diagrams and Trouble Diagnosis EFS005HG When you read wiring diagrams, refer to the following: ● GI-16, "How to Read Wiring Diagrams". ● PG-4, "POWER SUPPLY ROUTING CIRCUIT". When you perform trouble diagnosis, refer to the following: ● GI-12, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES". ● GI-28, "How to Perform Efficient Diagnosis for an Electrical Incident". Revision: February 2006 BRC-91 K L M 2005 Xterra PREPARATION [VDC/TCS/ABS] PREPARATION Special Service Tool PFP:00002 EFS005HH The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Tool name Description — (J-45741) ABS active wheel sensor tester Checking operation of ABS active wheel sensors WFIA0101E 205-D002 ( — ) Bearing replacer Removing sensor rotor ZZA0700D Commercial Service Tools EFS005HI Tool name Description 1. Flare nut crowfoot 2. Torque wrench Removing and installing brake piping a: 10 mm (0.39 in)/12 mm (0.47 in) S-NT360 Revision: February 2006 BRC-92 2005 Xterra SYSTEM DESCRIPTION [VDC/TCS/ABS] SYSTEM DESCRIPTION System Components PFP:00000 A EFS005HJ B C D E BRC G H I J K L M WFIA0356E Revision: February 2006 BRC-93 2005 Xterra SYSTEM DESCRIPTION [VDC/TCS/ABS] ABS Function ● ● ● ● ● ● EFS005HK The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obstacles. If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and the ABS warning lamp turns on. The electrical system can be diagnosed using CONSULT-II. During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads. EBD Function ● ● ● ● ● EFS005HL Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels during braking, and it improves handling stability by electronically controlling the brake fluid pressure which results in reduced rear wheel slippage. If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoperative, and the ABS warning lamp and brake warning lamp are turned on. The electrical system can be diagnosed using CONSULT-II. During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. TCS Function ● ● ● ● EFS005HM Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure control and engine fuel cut are activated while the throttle value is restricted to reduce the engine torque and decrease the amount of wheel spin. In addition, the throttle opening is controlled to achieve the optimum engine torque. Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum traction has the highest priority during TCS operation. TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden transmission shifts or when the vehicle is driven on a road with a varying surface friction coefficient. The SLIP indicator lamp flashes to inform the driver of TCS operation. VDC Function ● ● ● ● EFS005HN In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected from the steering angle sensor and pressure sensors, and the vehicle's driving status (amount of under steering/over steering) is determined using inputs from the yaw rate sensor/side G sensor, wheel speed sensors, etc. and this information is used to improve vehicle stability by controlling the braking and engine torque application to the wheels. The SLIP indicator lamp flashes to inform the driver of VDC operation. During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. The VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is subject to strong shaking or large vibration, such as when the vehicle is on a turntable or a ship while the engine is running or on a steep slope. In this case, restart the engine on a normal road and if the VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem. Fail-Safe Function EFS005HO CAUTION: If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system. Revision: February 2006 BRC-94 2005 Xterra SYSTEM DESCRIPTION [VDC/TCS/ABS] ABS/EBD SYSTEM In case of an electrical malfunction with the ABS, the ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on. In case of an electrical malfunction with the EBD system, the BRAKE warning lamp, ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on. The system will revert to one of the following conditions of the Fail-Safe function. 1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of vehicles without ABS/TCS/VDC system. 2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same as the condition of vehicles without ABS/TCS/VDC or EBD system. A B C VDC/TCS SYSTEM In case of TCS/VDC system malfunction, the VDC OFF indicator lamp and SLIP indicator lamp are turned on and the condition of the vehicle is the same as the condition of vehicles without TCS/VDC system. In case of an electrical malfunction with the TCS/VDC system, the ABS control continues to operate normally without TCS/VDC control. Hydraulic Circuit Diagram D E EFS005HP BRC G H I J K L M WFIA0357E Revision: February 2006 BRC-95 2005 Xterra CAN COMMUNICATION [VDC/TCS/ABS] CAN COMMUNICATION System Description PFP:23710 EFS005HQ Refer to LAN-21, "CAN COMMUNICATION" . Revision: February 2006 BRC-96 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] TROUBLE DIAGNOSIS How to Perform Trouble Diagnoses for Quick and Accurate Repair PFP:00000 A EFS005HR INTRODUCTION The ABS/TCS/VDC system has an electronic control unit to control major functions. The control unit accepts input signals from sensors and controls actuator operation. It is also important to check for conventional problems such as air leaks in the booster or lines, lack of brake fluid, or other problems with the brake system. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electrical connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problem, so a road test should be performed. Before undertaking actual checks, take just a few minutes to talk with a customer who approaches with a ABS/TCS/VDC complaint. The customer is a very good source of information on such problems, especially intermittent ones. Through the talks with the customer, find out what symptoms are present and under what conditions they occur. Start your diagnosis by looking for “conventional” problems first. This is one of the best ways to troubleshoot brake problems on a ABS/ TCS/VDC equipped vehicle. Also check related Service Bulletins for information. B C D SEF233G E BRC G H SEF234G I J K L M Revision: February 2006 BRC-97 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] WORK FLOW WFIA0358E Revision: February 2006 BRC-98 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] CLARIFY CONCERN ● ● ● A A customer's description of a vehicle concern may vary depending on the individual. It is important to clarify the customer's concern. Ask the customer about what symptoms are present under what conditions. Use this information to reproduce the symptom while driving. It is also important to use the diagnosis sheet to understand what type of trouble the customer is having. B C SBR339B D EXAMPLE OF DIAGNOSIS SHEET E BRC G H I J K L M WFIA0097E Revision: February 2006 BRC-99 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Component Parts and Harness Connector Location EFS005HS WFIA0401E Revision: February 2006 BRC-100 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Schematic EFS005HT A B C D E BRC G H I J K L M WFWA0239E Revision: February 2006 BRC-101 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Wiring Diagram — VDC — EFS005HU WFWA0240E Revision: February 2006 BRC-102 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] A B C D E BRC G H I J K L M WFWA0241E Revision: February 2006 BRC-103 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] WFWA0242E Revision: February 2006 BRC-104 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] A B C D E BRC G H I J K L M WFWA0243E Revision: February 2006 BRC-105 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] WFWA0244E Revision: February 2006 BRC-106 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] A B C D E BRC G H I J K L M WFWA0245E Revision: February 2006 BRC-107 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] WFWA0246E Revision: February 2006 BRC-108 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Basic Inspection EFS005HV A Check fluid level in the brake fluid reservoir. If fluid level is low, add fluid. Check the brake piping and around the ABS actuator and electric unit (control unit) for leaks. If there is B leaking or seeping fluid, check the following items. ● If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified torque and recheck for leaks. C ● If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) threads, replace the damaged part and recheck for leaks. ● When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and recheck for leaks. If fluid is still seeping out, replace the damaged part. If the fluid is leaking at the ABS D actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assembly. CAUTION: E The ABS actuator and electric unit (control unit) cannot be disassembled and must be replaced as an assembly. Check the brake pads for excessive wear. BRC BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION 1. 2. 3. POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make sure the battery is sufficiently charged. G ABS WARNING LAMP, SLIP INDICATOR LAMP AND VDC OFF INDICATOR LAMP INSPECTION 1. 2. 3. 4. 5. Make sure ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp (when VDC OFF switch is off), turn on for approximately 2 seconds when the ignition switch is turned ON. If they do not, check the ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp. Check CAN communications. If there are no errors with the CAN communication system, check combination meter. Refer to DI-4, "COMBINATION METERS" . Make sure the lamps turn off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis. NOTE: ● On 4WD vehicles, when the transfer case is placed in 4LO, the VDC system is disabled and the VDC OFF indicator will turn on. ● If the battery has been disconnected, the TCS/VDC system is initialized and the SLIP and VDC OFF indicator lamps may not turn off after 2 seconds when the ignition switch is turned ON. In this case, refer to BRC-115, "SELF-DIAGNOSIS" . With the engine running, make sure the VDC OFF indicator lamp turns on and off when the VDC OFF switch is turned on and off. If the indicator lamp status does not correspond to switch operation, check the VDC OFF switch. Refer to BRC-136, "VDC OFF SWITCH" . Make sure ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp turn off approximately 2 seconds after the ignition switch is turned ON. If ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp have not turned off 2 seconds after the ignition switch is turned ON, conduct self-diagnosis of the ABS actuator and electric unit (control unit). After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-114, "CONSULT-II Function (ABS)" . Revision: February 2006 BRC-109 2005 Xterra H I J K L M TROUBLE DIAGNOSIS [VDC/TCS/ABS] For Fast and Accurate Diagnosis EFS005HW PRECAUTIONS FOR DIAGNOSIS ● ● ● ● ● ● ● ● ● ● Before performing diagnosis, always read precautions. Refer to BRC-89, "PRECAUTIONS" . If ABS actuator and electric unit (control unit), steering angle sensor, steering system parts or suspension system parts have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of steering angle sensor before driving. Refer to BRC-142, "Adjustment of Steering Angle Sensor Neutral Position" . After diagnosis is finished, be sure to erase memory. Refer to BRC-115, "SELF-DIAGNOSIS" . When checking continuity and voltage between units, be sure to check for disconnection, looseness, bend, or collapse of connector terminals. If any non-standard condition is found, repair or replace connector terminals. For intermittent symptoms, possible cause is malfunction in harness, harness connector, or terminals. Move harness, harness connector, and terminals to check for poor connections. If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal. To use CONSULT-II to perform self-diagnosis of ABS actuator and electric unit (control unit), active tests, or work support, first stop work, then connect CONSULT-II and select “ABS”. CONSULT-II self-diagnosis results are displayed without regard to occurrence timing. In some cases later ones (timing value is small) appear on the next screen. When self-diagnostic results of CONSULT-II show a malfunction, if CONSULT-II active test is performed, an engine system error may be indicated. In this case, start engine to resume the normal screen. VDC/TCS/ABS system electronically controls brake operation and engine output. The following symptoms may be caused by normal operations: Symptom Symptom description Result This is noise of motor inside ABS actuator and electric unit (control unit). Slight noise may occur during VDC, TCS, and ABS operation. Motor operation noise When the vehicle speed goes over 20 km/h (12.5 mph), the motor and valves operating noise may be heard. It happens only once after IGN (ignition) is ON. This is a normal status of the system operation check. System operation check noise When the engine starts, slight “click” noise may be heard from engine compartment. This is normal and is part of system operation check. Normal Normal TCS may activate momentarily if wheel speed changes when driving over location where friction coefficient varies, when up/downshifting or when fully depressing accelerator pedal. VDC/TCS operation (SLIP indicator lamp blinking) For inspection of speedometer or other instruments, press VDC OFF switch to turn VDC/TCS function off. When accelerator pedal is depressed on a chassis dynamometer (fixed front-wheel type), vehicle speed will not increase. This is not normal. It is result of TCS being activated by stationary front wheels. Warning lamp may also illuminate to indicate “sensor system error”. This is also normal, and is the result of the stationary front wheels being detected. To be certain, restart engine, and drive vehicle at 30 km/h (19 MPH) or more. Make sure warning lamp does not illuminate. Normal Cancel the VDC/TCS function for the inspection on a chassis dynamometer. ABS operation (Longer stopping distance) On roads with low friction coefficients, such as snowy roads or gravel roads, vehicles with ABS may require a longer stopping distance. Therefore, when driving on such roads, avoid overconfidence and keep speed sufficiently low. Normal Insufficient feeling of acceleration Depending on road conditions, driver may feel that feeling of acceleration is insufficient. This is because traction control, which controls the engine and brakes to achieve optimal traction, has the highest priority (for safety). As a result, there may be times when acceleration is slightly less than usual for the same accelerator pedal operation. Normal Revision: February 2006 BRC-110 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Warning Lamp and Indicator Timing EFS005HX A ABS warning lamp VDC OFF indicator lamp SLIP indicator lamp Remarks When the ignition switch is OFF — — — — After the ignition switch is turned ON for approx. 2 seconds × × × — After the ignition switch has been turned ON for approx. 2 seconds — — — — When the VDC OFF switch is pressed (VDC function OFF) — × — — ABS/TCS/VDC malfunction × × × — When the VDC is malfunctioning — × × — Condition B C D E X: ON —: OFF Control Unit Input/Output Signal Standard EFS005HY BRC REFERENCE VALUE FROM CONSULT-II CAUTION: The display shows the control unit calculation data, so a normal value might be displayed even in the event the output circuit (harness) is open or short circuited. Data monitor Monitor item Display content Condition N POSI SIG P POSI SIG GEAR PNP switch signal ON/ OFF condition PNP switch signal ON/ OFF condition A/T gear position FR RH SENSOR FR LH SENSOR RR RH SENSOR RR LH SENSOR Wheel speed ACCEL POS SIG Open/close condition of throttle valve (linked with accelerator pedal). 2WD/4WD ENGINE SPEED Drive axle With engine running Revision: February 2006 Reference value in normal operation Note: Error inspection checklist H BRC-135, "CAN Communication System Inspection" I A/T shift position = N position ON A/T shift position = other than N positions OFF A/T shift position P position ON A/T shift position = other than P positions OFF 1st gear 1 2nd gear 2 3rd gear 3 4th gear 4 5th gear 5 Vehicle stopped 0 [km/h (MPH)] Vehicle running (Note 1) Almost in accordance with speedometer display (within ±10%) BRC-123, "Wheel Sensor System Inspection" Accelerator pedal not depressed (ignition switch is ON) 0% Depress accelerator pedal (ignition switch is ON) 0 to 100% BRC-135, "CAN Communication System Inspection" 2WD model 2WD 4WD model 4WD With engine stopped 0 RPM Engine running Almost in accordance with tachometer display BRC-111 G BRC-135, "CAN Communication System Inspection" J K — L M — BRC-124, "Engine System Inspection" 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Data monitor Monitor item STR ANGLE SIG YAW RATE SEN SIDE G SENSOR BATTERY VOLT OFF SW ABS WARN LAMP MOTOR RELAY ACTUATOR RLY OFF LAMP SLIP LAMP FR LH IN SOL FR LH OUT SOL FR RH IN SOL FR RH OUT SOL RR RH IN SOL RR RH OUT SOL RR LH IN SOL RR LH OUT SOL CV1 CV2 SV1 SV2 Display content Steering angle detected by steering angle sensor Yaw rate detected by yaw rate sensor Transverse G detected by side G-sensor Battery voltage supplied to ABS actuator and electric unit (control unit) VDC OFF switch ON/OFF status ABS warning lamp ON condition (Note 2) Operation status of motor and motor relay Actuator relay operation status VDC OFF indicator lamp status (Note 3) SLIP indicator lamp status (Note 4) Solenoid valve operation VDC switch-over valve status Revision: February 2006 Condition Reference value in normal operation Straight-ahead Approx. 0 deg Steering wheel turned –756 to 756 deg Vehicle stopped Approx. 0 d/s Vehicle running –100 to 100 d/s Vehicle stopped Approx. 0 m/s2 Vehicle running –16.7 to 16.7 m/s2 Ignition switch ON 10 to 16V VDC OFF switch ON (When VDC OFF indicator lamp is ON) ON VDC OFF switch OFF (When VDC OFF indicator lamp is OFF) OFF ABS warning lamp ON ON ABS warning lamp OFF OFF Ignition switch ON or running (ABS not activated) OFF Ignition switch ON or engine running (ABS activated) ON Vehicle stopped (Ignition switch ON) OFF Vehicle stopped (Engine running) ON When VDC OFF indicator lamp is ON ON When VDC OFF indicator lamp is OFF OFF When SLIP indicator lamp is ON ON When SLIP indicator lamp is OFF OFF Actuator (solenoid) is active (“ACTIVE TEST” with CONSULT-II) or actuator relay is inactive (in fail-safe mode). ON When actuator (solenoid) is not active and actuator relay is active (ignition switch ON). OFF When actuator (switch-over valve) is active (“ACTIVE TEST” with CONSULT-II) or actuator relay is inactive (when in fail-safe mode). ON When actuator (switch-over valve) is not active and actuator relay is active (ignition switch ON). OFF BRC-112 Note: Error inspection checklist BRC-125, "Steering Angle Sensor System" BRC-127, "Yaw Rate/ Side/Decel G Sensor System Inspection" BRC-127, "Yaw Rate/ Side/Decel G Sensor System Inspection" BRC-132, "ABS/TCS/ VDC Control Unit Power and Ground Systems Inspection" BRC-136, "VDC OFF SWITCH" — BRC-130, "Actuator Motor, Motor Relay, and Circuit Inspection" BRC-130, "Actuator Motor, Motor Relay, and Circuit Inspection" BRC-135, "CAN Communication System Inspection" BRC-135, "CAN Communication System Inspection" BRC-129, "Solenoid and VDC Change-Over Valve System Inspection" 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Data monitor Monitor item DECEL G-SEN PRESS SENSOR FLUID LEV SW VDC SIGNAL TCS SIGNAL ABS SIGNAL EBD SIGNAL VDC FAIL SIG TCS FAIL SIG ABS FAIL SIG EBD FAIL SIG Display content Longitudinal acceleration detected by Decel G-Sensor Brake fluid pressure detected by pressure sensor ON/OFF status of brake fluid level switch Signal status Fail signal status Condition Reference value in normal operation Vehicle stopped Approx. 0 G Vehicle running -1.7 to 1.7 G Do not step on the Brake pedal (When ignition switch is ON) Approx. 0 bar Note: Error inspection checklist BRC-127, "Yaw Rate/ Side/Decel G Sensor System Inspection" — Step on the Brake pedal (When ignition switch is ON) -40 to 300 bar When brake fluid level switch ON ON When brake fluid level switch OFF OFF VDC active TCS active ABS active EBD active ON VDC not active TCS not active ABS not active EBD not active OFF VDC fail TCS fail ABS fail EBD fail ON VDC normal TCS normal ABS normal EBD normal OFF BRC-113 B C D DI-28, "WARNING LAMPS" E VDC system TCS system ABS system EBD system BRC G H VDC system TCS system ABS system EBD system I Note 1: Confirm tire pressure is normal. Note 2: ON/OFF timing of ABS warning lamp ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activated. Note 3: ON/OFF timing of VDC OFF indicator lamp ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF. Note 4: SLIP indicator lamp ON/OFF timing ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activated while driving. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activated. Flashing: VDC/TCS function is active during driving. Revision: February 2006 A 2005 Xterra J K L M TROUBLE DIAGNOSIS [VDC/TCS/ABS] CONSULT-II Function (ABS) EFS005HZ CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. ABS diagnostic mode WORK SUPPORT SELF-DIAG RESULTS DATA MONITOR Description Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric unit (control unit) for setting the status suitable for required operation, input/output signals are received from the ABS actuator and electric unit (control unit) and received data is displayed. Displays ABS actuator and electric unit (control unit) self-diagnosis results. Displays ABS actuator and electric unit (control unit) input/output data in real time. CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. FUNCTION TEST ECU PART NUMBER Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or "NG". ABS actuator and electric unit (control unit) part number can be read. CONSULT-II BASIC OPERATION PROCEDURE 1. 2. 3. Turn ignition switch OFF. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Turn ignition switch ON. BBIA0538E 4. Touch “START (NISSAN BASED VHCL)”. BCIA0029E 5. Touch “ABS” in the “SELECT SYSTEM” screen. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E 6. Select the required diagnostic location from the “SELECT DIAG MODE” screen. For further information, see the CONSULT-II Operation Manual. Revision: February 2006 BRC-114 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] SELF-DIAGNOSIS Description A If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as follows: B Operation Procedure 1. 2. Turn ignition switch OFF. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. C D 3. 4. 5. Turn ignition switch ON. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. E After stopping the vehicle, with the engine running, touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS” in order on the CONSULT-II screen. CAUTION: If “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on BRC the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, repeat the operation from step 1. 6. The self-diagnostic results are displayed. (If necessary, the self-diagnostic results can be printed out by G touching “PRINT”.) ● When “NO DTC IS DETECTED” is displayed, check the ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp. H 7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning component. 8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. I CAUTION: ● When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH) for at least 1 minute, the ABS warning lamp will not turn off even if the malfunction is repaired. J 9. Turn ignition switch OFF to prepare for erasing the memory. 10. Start the engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE” in order on the CONSULT-II screen to erase the error memory. K If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . CAUTION: If the error memory is not erased, re-conduct the operation from step 5. L 11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and confirm that the ABS warning lamp, SLIP indicator lamp, and VDC OFF indicator lamp are off. M Revision: February 2006 BRC-115 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Display Item List Self-diagnostic item Malfunction detecting condition Check system RR RH SENSOR 1 [C1101] Circuit of rear RH wheel sensor is open, shorted or sensor power voltage is unusual. RR LH SENSOR 1 [C1102] Circuit of rear LH wheel sensor is open, shorted or sensor power voltage is unusual. FR RH SENSOR 1 [C1103] Circuit of front RH wheel sensor is open, shorted or sensor power voltage is unusual. FR LH SENSOR 1 [C1104] Circuit of front LH wheel sensor is open, shorted or sensor power voltage is unusual. RR RH SENSOR 2 [C1105] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. RR LH SENSOR 2 [C1106] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. FR RH SENSOR 2 [C1107] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. FR LH SENSOR 2 [C1108] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. ABS SENSOR [C1115] Wheel sensor input is abnormal. BATTERY VOLTAGE [ABNORMAL] [C1109] ABS actuator and electric unit (control unit) power voltage is too low. BRC-132, "ABS/TCS/ VDC Control Unit Power and Ground Systems Inspection" CONTROLLER FAILURE [C1110] Internal malfunction of ABS actuator and electric unit (control unit) BRC-125, "ABS/TCS/ VDC Control Unit Inspection" PUMP MOTOR (Note 3) [C1111] During actuator motor operation with ON, when actuator motor turns OFF or when control line for actuator motor relay is open. During actuator motor operation with OFF, when actuator motor turns ON or when control line for relay is shorted to ground. BRC-123, "Wheel Sensor System Inspection" (Note 1) BRC-130, "Actuator Motor, Motor Relay, and Circuit Inspection" G-SENSOR [C1113] Longitudinal G-sensor is malfunctioning, or signal line of longitudinal G-sensor is open or shorted. BRC-127, "Yaw Rate/ Side/Decel G Sensor System Inspection" STOP LAMP SW [C1116] Stop lamp switch or circuit malfunction. BRC-131, "Stop Lamp Switch System Inspection" Revision: February 2006 BRC-116 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Self-diagnostic item Malfunction detecting condition Check system A FR LH IN ABS SOL [C1120] Circuit of front LH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR LH OUT ABS SOL [C1121] Circuit of front LH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH IN ABS SOL [C1122] Circuit of front RH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH OUT ABS SOL [C1123] Circuit of front RH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR LH IN ABS SOL [C1124] Circuit of rear LH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR LH OUT ABS SOL [C1125] Circuit of rear LH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR RH IN ABS SOL [C1126] Circuit of rear RH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR RH OUT ABS SOL [C1127] Circuit of rear RH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. ENGINE SIGNAL 1 [C1130] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 2 [C1131] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 3 [C1132] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 4 [C1133] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 6 [C1136] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ACTUATOR RLY [C1140] BRC-130, "Actuator Motor, Motor Relay, and Circuit Inspection" K ABS actuator relay or circuit malfunction. PRESS SEN CIRCUIT [C1142] ABS pressure sensor circuit malfunction. BRC-133, "Pressure Sensor System Inspection" L ST ANGLE SEN CIRCUIT [C1143] Neutral position of steering angle sensor is dislocated, or steering angle sensor is malfunctioning. BRC-125, "Steering Angle Sensor System" ST ANGLE SEN SIGNAL [C1144] Neutral position correction of steering angle sensor is not finished. BRC-135, "Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL"" YAW RATE SENSOR [C1145] Yaw rate sensor has generated an error, or yaw rate sensor signal line is open or shorted. SIDE G-SEN CIRCUIT [C1146] Lateral G-sensor is malfunctioning, or signal line of lateral G-sensor is open or shorted. BR FLUID LEVEL LOW [C1155] Brake fluid level drops or circuit between ABS actuator and electric unit (control unit) and brake fluid level switch is open or shorted. BRC-133, "Brake Fluid Level Sensor System Inspection" ST ANG SEN COM CIR [C1156] CAN communication line or steering angle sensor has generated an error. BRC-125, "Steering Angle Sensor System" Revision: February 2006 BRC-117 B C BRC-129, "Solenoid and VDC Change-Over Valve System Inspection" D E BRC G H BRC-124, "Engine System Inspection" I J BRC-127, "Yaw Rate/ Side/Decel G Sensor System Inspection" 2005 Xterra M TROUBLE DIAGNOSIS [VDC/TCS/ABS] Self-diagnostic item Malfunction detecting condition Check system DECEL G SEN SET [C1160] ABS decel sensor adjustment is incomplete. BRC-136, "Inspection For Self-diagnosis Result "DECEL G SEN SET"" ST ANGL SEN SAFE [C1163] When steering angle sensor is in safe mode. BRC-134, "Steering Angle Sensor Safe Mode Inspection" CV1 [C1164] Front side VDC switch-over solenoid valve (cut valve) is open or shorted, or control line is open or shorted to power supply or ground. CV2 [C1165] Rear side VDC switch-over solenoid valve (cut valve) is open or shorted, or control line is open or shorted to power supply or ground. SV1 [C1166] Front side VDC switch-over solenoid valve (suction valve) is open or shorted, or control line is open or shorted to power supply or ground. SV2 [C1167] Rear side VDC switch-over solenoid valve (suction valve) is open or shorted, or control line is open or shorted to power supply or ground. VARIANT CODING [C1170] V coding is not malfunctioning. CAN COMM CIRCUIT [U1000] ● CAN communication line is open or shorted. ● ABS actuator and electric unit (control unit) internal malfunction ● Battery voltage for ECM is suddenly interrupted for approximately 0.5 second or more. BRC-129, "Solenoid and VDC Change-Over Valve System Inspection" BRC-125, "ABS/TCS/ VDC Control Unit Inspection" BRC-135, "CAN Communication System Inspection" (Note 2) Note 1. If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power supply voltage in addition to wheel sensor circuit check. Note 2. If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for CAN communication line first. Note 3. "ACTUATOR RLY" on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator motor relay or circuit. DATA MONITOR Operation Procedure 1. 2. 3. 4. After turning ignition switch OFF, connect CONSULT-II and the CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . CAUTION: When “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, repeat the operation from step 2. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS”, or “SELECTION FROM MENU”. Refer to the following information. When “START” is touched, the data monitor screen is displayed. Revision: February 2006 BRC-118 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Display Item List Item (Unit) A Data monitor item selection Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU GEAR × × × Gear position judged by PNP switch signal is displayed. FR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by front RH wheel sensor signal is displayed. FR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by front LH wheel sensor signal is displayed. RR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear RH wheel sensor signal is displayed. RR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear LH wheel sensor signal is displayed. BATTERY VOLT (V) × × × Voltage supplied to ABS actuator and electric unit (control unit) is displayed. N POSI SIG – – × Shift position judged by PNP switch signal. P POSI SIG – – × Shift position judged by PNP switch signal. ACCEL POS SIG (%) × – × Throttle valve open/close status judged by CAN communication signal is displayed. ENGINE SPEED (rpm) × × × Engine speed judged by CAN communication signal is displayed. STR ANGLE SIG (deg) × – × Steering angle detected by steering angle sensor is displayed. YAW RATE SEN (d/s) × × × Yaw rate detected by yaw rate sensor is displayed. DECEL G SEN (d/s) × × × Longitudinal acceleration detected by decel G-sensor is displayed. × – × Transverse acceleration detected by side G-sensor is displayed. STOP LAMP SW (ON/OFF) × × × Stop lamp switch (ON/OFF) status is displayed. OFF SW (ON/OFF) × × × VDC OFF switch (ON/OFF) status is displayed. ABS WARN LAMP (ON/OFF) – × × ABS warning lamp (ON/OFF) status is displayed. SLIP LAMP (ON/OFF) – × × SLIP indicator lamp (ON/OFF) status is displayed. FR LH IN SOL (ON/OFF) – × × Front LH IN ABS solenoid (ON/ OFF) status is displayed. FR LH OUT SOL (ON/OFF) – × × Front LH OUT ABS solenoid (ON/ OFF) status is displayed. RR RH IN SOL (ON/OFF) – × × Rear RH IN ABS solenoid (ON/ OFF) status is displayed. RR RH OUT SOL (ON/OFF) – × × Rear RH OUT ABS solenoid (ON/ OFF) status is displayed. FR RH IN SOL (ON/OFF) – × × Front RH IN ABS solenoid (ON/ OFF) status is displayed. SIDE G-SENSOR (m/s2 ) Revision: February 2006 BRC-119 2005 Xterra B C D E BRC G H I J K L M TROUBLE DIAGNOSIS [VDC/TCS/ABS] Item (Unit) Data monitor item selection Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU FR RH OUT SOL (ON/OFF) – × × Front RH OUT ABS solenoid (ON/ OFF) status is displayed. RR LH IN SOL (ON/OFF) – × × Rear LH IN ABS solenoid (ON/ OFF) status is displayed. RR LH OUT SOL (ON/OFF) – × × Rear LH OUT ABS solenoid (ON/ OFF) status is displayed. OFF LAMP (ON/OFF) – × × OFF Lamp (ON/OFF) status is displayed. MOTOR RELAY (ON/OFF) – × × ABS motor relay signal (ON/OFF) status is displayed. ACTUATOR RLY (ON/OFF) – × × ABS actuator relay signal (ON/ OFF) status is displayed. CV1 (ON/OFF) – – × Front side switch-over solenoid valve (cut valve) (ON/OFF) status is displayed. CV2 (ON/OFF) – – × Rear side switch-over solenoid valve (cut-valve) (ON/OFF) status is displayed. SV1 (ON/OFF) – – × Front side switch-over solenoid valve (suction valve) (ON/OFF) status is displayed. SV2 (ON/OFF) – – × Rear side switch-over solenoid valve (suction valve) (ON/OFF) status is displayed. VDC FAIL SIG (ON/OFF) – – × VDC fail signal (ON/OFF) status is displayed. TCS FAIL SIG (ON/OFF) – – × TCS fail signal (ON/OFF) status is displayed. ABS FAIL SIG (ON/OFF) – – × ABS fail signal (ON/OFF) status is displayed. EBD FAIL SIG (ON/OFF) – – × EBD fail signal (ON/OFF) status is displayed. FLUID LEV SW (ON/OFF) × – × Brake fluid level switch (ON/OFF) status is displayed. EBD SIGNAL (ON/OFF) – – × EBD operation (ON/OFF) status is displayed. ABS SIGNAL (ON/OFF) – – × ABS operation (ON/OFF) status is displayed. TCS SIGNAL (ON/OFF) – – × TCS operation (ON/OFF) status is displayed. VDC SIGNAL (ON/OFF) – – × VDC operation (ON/OFF) status is displayed. EBD WARN LAMP – – × Brake warning lamp (ON/OFF) status is displayed. SLCT LVR POSI × × × Shift position judged by PNP switch signal. R POSI SIG – – × Shift position judged by PNP switch signal. 2WD/4WD – – × It recognizes on software whether it is 2WD and whether it is in 4WD state. Revision: February 2006 BRC-120 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] Item (Unit) Data monitor item selection A Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU PRESS SENSOR × – × Brake pressure detected by pressure sensor is displayed. CRANKING SIG – – × The input state of the key SW START position signal is displayed. B C ×: Applicable –: Not applicable ACTIVE TEST D CAUTION: ● Do not perform active test while driving. ● Make sure to completely bleed air from the brake system. ● The ABS and brake warning lamps turn on during the active test. E Operation Procedure 1. 2. 3. 4. 5. 6. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine. BRC CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. G Touch “START (NISSAN BASED VHCL) ” on the display screen. Touch “ABS”. H If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . Touch “ACTIVE TEST”. The test item selection screen is displayed. I Touch necessary test item. J K WFIA0349E L 7. 8. With the “MAIN SIGNALS” display selected, touch “START”. The Active Test screen will be displayed, so conduct the following test. M Solenoid Valve Operation Chart ABS solenoid valve ABS solenoid valve (ACT) Operation UP KEEP DOWN UP ACTUATOR UP ACTUATOR KEEP FR RH IN SOL OFF ON ON OFF OFF OFF FR RH OUT SOL OFF OFF ON* OFF OFF OFF FR LH IN SOL OFF ON ON OFF OFF OFF FR LH OUT SOL OFF OFF ON* OFF OFF OFF RR RH IN SOL OFF ON ON OFF OFF OFF RR RH OUT SOL OFF OFF ON* OFF OFF OFF RR LH IN SOL OFF ON ON OFF OFF OFF RR LH OUT SOL OFF OFF ON* OFF OFF OFF Primary side VDC switch over valve 1 (SV 1) OFF OFF OFF OFF ON* OFF Revision: February 2006 BRC-121 2005 Xterra TROUBLE DIAGNOSIS [VDC/TCS/ABS] ABS solenoid valve Operation ABS solenoid valve (ACT) UP KEEP DOWN UP ACTUATOR UP ACTUATOR KEEP Primary side VDC switch over valve 1 (CV 1) OFF OFF OFF OFF ON ON Primary side VDC switch over valve 2 (SV 1) OFF OFF OFF OFF ON* OFF Primary side VDC switch over valve 2 (CV 1) OFF OFF OFF OFF ON ON *: ON for 1 to 2 seconds after the touch, and then OFF NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. ● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6. ABS MOTOR Touch “ON” and “OFF” on the screen. Check that ABS motor relay operates as shown in table below. Operation ON OFF MOTOR RELAY ON OFF ACTUATOR RELAY ON ON NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. Revision: February 2006 BRC-122 SFIA0593E 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS Wheel Sensor System Inspection PFP:00000 A EFS005I0 INSPECTION PROCEDURE 1. CHECK TIRES B Check for inflation pressure, wear and size of each tire. Are tire pressure and size correct and is tire wear within specifications? YES >> GO TO 2. NO >> Adjust tire pressure or replace tire(s). C D 2. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunctionE ing code. Check the terminals for deformation, disconnection, looseness or damage. OK or NG BRC OK >> GO TO 3. NG >> Repair or replace as necessary. 3. CHECK SENSOR AND SENSOR ROTOR G Check the cord of the sensor mount (for looseness, etc.) ● Check sensor rotors for damage (rear only) ● Check wheel bearing axial end play OK or NG OK >> GO TO 4. NG >> Repair or replace as necessary. ● H I 4. CHECK WHEEL SENSOR OUTPUT SIGNAL J 1. 2. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter. Turn on the ABS active wheel sensor tester power switch. NOTE: The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the battery in the ABS active wheel sensor tester before proceeding. 3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal. NOTE: If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and retest. Does the ABS active wheel sensor tester detect a signal? YES >> GO TO 5. NO >> Replace the wheel sensor. Refer to BRC-144, "Removal and Installation" . Revision: February 2006 BRC-123 2005 Xterra K L M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 5. CHECK WIRING HARNESS FOR SHORT CIRCUIT 1. 2. Disconnect ABS actuator and electric unit (control unit) connector and wheel sensor connector of malfunction code No. Check resistance between wheel sensor harness connector terminals and ground. Continuity should not exist. OK or NG OK >> GO TO 6. NG >> Repair the circuit. WFIA0343E 6. CHECK WIRING HARNESS FOR OPEN CIRCUIT Check continuity between ABS actuator and electric unit (control unit) harness connector E125 and the malfunctioning wheel sensor harness connector E18, E117, C10 or C11. ABS actuator and electric unit (control unit) Wheel sensor Connector Terminal Wheel sensor Connector 45 Front LH 46 33 E125 Rear LH 43 2 2 C11 42 Rear RH 2 1 E117 37 36 Terminal 1 E18 34 Front RH Continuity Yes 1 2 C10 1 Continuity should exist. OK or NG OK >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NG >> Repair the circuit. Engine System Inspection EFS005I1 INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results ENGINE SIGNAL 1 ENGINE SIGNAL 2 ENGINE SIGNAL 3 ENGINE SIGNAL 4 ENGINE SIGNAL 6 Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. Revision: February 2006 BRC-124 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 2. ENGINE SYSTEM INSPECTION A 1. Perform ECM self-diagnosis and repair as necessary. 2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. OK or NG OK >> Inspection End. NG >> Repair or replace as necessary. ABS/TCS/VDC Control Unit Inspection B C EFS005I2 INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK D Check self-diagnosis results. E Self-diagnosis results CONTROLLER FAILURE VARIANT CODING BRC Is the above displayed in the self-diagnosis display items? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NO >> Inspection End. Steering Angle Sensor System EFS005I3 INSPECTION PROCEDURE G H 1. CHECK SELF-DIAGNOSIS RESULT I Check self-diagnosis results. Self-diagnosis results J ST ANGLE SEN CIRCUIT ST ANG SEN COM CIR Is above displayed in self-diagnosis item? YES >> GO TO 2. NO >> Inspection End. K 2. CHECK CONNECTOR L 1. 2. Turn ignition switch OFF. Disconnect steering angle sensor connector M47 and ABS actuator and electric unit (control unit) connector E125 and check terminals for deformation, disconnection, looseness, or damage. Repair or replace as necessary. 3. Reconnect connectors and repeat ABS actuator and electric unit (control unit) self-diagnosis. Is "ST ANGLE SEN CIRCUIT" or "ST ANG SEN COM CIR" displayed? YES >> GO TO 3. NO >> Inspection End. Revision: February 2006 BRC-125 2005 Xterra M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 3. 1. 2. CHECKING STEERING ANGLE SENSOR POWER AND GROUND Turn ignition switch ON. Check voltage between steering angle sensor harness connector M47 and body ground. Terminals Measured value (Approx.) (+) Steering angle sensor connector (-) Terminal 1 M47 3 Ground 12V 12V WFIA0398E 3. 4. Turn ignition switch OFF. Check resistance between steering angle sensor harness connector M47 and body ground. Terminals (-) Measured value Ω (Approx.) Ground 0Ω (+) Steering angle sensor connector Terminal M47 2 OK or NG OK >> GO TO 4. NG >> Repair the circuit. WFIA0399E 4. CHECK STEERING ANGLE SENSOR HARNESS 1. 2. 3. Check CAN communication system. Refer to LAN-21, "CAN COMMUNICATION" . Turn ignition switch OFF and disconnect steering angle sensor connector M47 and ABS actuator and electric unit (control unit) connector E125. Check continuity between ABS actuator and electric unit (control unit) connector E125 and steering angle sensor connector M47. A B Ter- Continuity minal Connector Terminal Connector ABS actuator and electric unit (control unit): E125 11 Steering angle sensor: M47 4 Yes ABS actuator and electric unit (control unit): E125 15 Steering angle sensor: M47 5 Yes WFIA0400E OK or NG OK >> GO TO 5. NG >> Repair or replace harness. Revision: February 2006 BRC-126 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 5. CHECK STEERING WHEEL PLAY A Check steering wheel play. Refer to PS-8, "CHECKING STEERING WHEEL PLAY" . OK or NG OK >> GO TO 6. NG >> Adjust steering wheel play. B 6. CHECK DATA MONITOR 1. 2. C Connect steering angle sensor and ABS actuator and electric unit (control unit) connectors. Use “DATA MONITOR” to check if the status of "STR ANGLE SIG" is normal. Steering condition Data monitor Straight-ahead –3.5 deg to +3.5 deg Turn wheel to the right by 90° Approx. - 90deg Turn wheel to the left by 90° Approx. + 90deg D E OK or NG BRC OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis again. NG >> Replace spiral cable (steering angle sensor) and adjust neutral position of steering angle sensor. Refer to BRC-142, "Adjustment of Steering Angle Sensor Neutral Position" . G Yaw Rate/Side/Decel G Sensor System Inspection EFS005I4 CAUTION: Sudden turns (such as spin turns, acceleration turns), drifting, etc. when VDC function is OFF may cause the yaw rate/side/decel G sensor system to indicate a problem. This is not a problem if normal operation can be resumed after restarting the engine. H I INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK J Check self-diagnosis results. Self-diagnosis results K YAW RATE SENSOR SIDE G-SEN CIRCUIT G-SENSOR L CAUTION: If vehicle is on turntable at entrance to parking garage, or on other moving surface, VDC OFF indicator lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor system malfunction. However, in this case there is no malfunction in yaw rate sensor system. Take vehicle off of turntable or other moving surface, and start engine. Results will return to normal. Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector E125 and yaw rate/side/decel G sensor connector B73. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-127 2005 Xterra M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 3. YAW RATE/SIDE/DECEL G SENSOR HARNESS INSPECTION 1. 2. Turn off the ignition switch and disconnect yaw rate/side/decel G sensor connector B73 and ABS actuator and electric unit (control unit) connector E125. Check continuity between the ABS actuator and electric unit (control unit) connector E125 and the yaw rate/side/decel G sensor connector B73. ABS actuator and electric unit (control unit) harness connector E125 Yaw rate/side/decel G sensor harness connector B73 6 3 24 5 25 1 29 2 Continuity Yes OK or NG OK >> GO TO 4. NG >> Repair or replace as necessary. 4. YAW RATE/SIDE/DECEL G SENSOR INSPECTION 1. 2. Connect the yaw rate/side/decel G sensor connector B73 and ABS actuator and electric unit (control unit) connector E125. Use “DATA MONITOR” to check if the yaw rate/side/decel G sensor signals are normal. Vehicle status Yaw rate sensor (Data monitor standard) Side G sensor (Data monitor standard) Decel G Sensor (Data monitor standard) When stopped -4 to +4 deg/s -1.1 to +1.1 m/s -0.08 G to +0.08 G Right turn Negative value Negative value - Left turn Positive value Positive value - Speed up - - Negative value Speed down - - Positive value OK or NG OK >> Inspection End. NG >> Replace the yaw rate/side/decel G sensor. Refer to BRC-149, "Removal and Installation" . Revision: February 2006 BRC-128 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] Solenoid and VDC Change-Over Valve System Inspection EFS005I5 A INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK B Check self-diagnosis results. Self-diagnosis results C FR LH IN ABS SOL FR LH OUT ABS SOL RR RH IN ABS SOL D RR RH OUT ABS SOL FR RH IN ABS SOL E FR RH OUT ABS SOL RR LH IN ABS SOL RR LH OUT ABS SOL BRC CV 1 CV 2 SV 1 G SV 2 Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. H 2. CONNECTOR INSPECTION I 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. J K L M Revision: February 2006 BRC-129 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 3. 1. CHECKING SOLENOID POWER AND GROUND Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 32 Body ground — Measured value (Approx.) 12V WFIA0195E 2. Check resistance between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 Body ground — — Measured value Ω (Approx.) 0Ω 0Ω OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NG >> Repair the circuit. Actuator Motor, Motor Relay, and Circuit Inspection WFIA0196E EFS005I6 INSPECTION PROCEDURE 1. CHECKING SELF-DIAGNOSIS RESULTS Check self-diagnosis results. Self-diagnosis results PUMP MOTOR ACTUATOR RLY Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-130 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 3. 1. CHECKING ABS MOTOR AND MOTOR RELAY POWER SYSTEM A Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 1 B Measured value (Approx.) 12V Body ground — C D WFIA0209E 2. Check resistance between ABS actuator and electric unit (control unit) connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 E Measured value Ω (Approx.) 0Ω 0Ω Body ground — — OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NG >> Repair the circuit. Stop Lamp Switch System Inspection BRC G WFIA0196E H I EFS005I7 INSPECTION PROCEDURE J 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. K Self-diagnosis results STOP LAMP SW L Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. M 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and stop lamp switch connector E38. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-131 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 3. STOP LAMP SWITCH INSPECTION Check the voltage between the ABS actuator and electric unit (control unit) harness connector E125 terminal 41 and body ground. Brake pedal depressed : Battery voltage (approx. 12V) Brake pedal not depressed : Approx. 0V OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NG >> Refer to LT-81, "STOP LAMP" . WFIA0198E ABS/TCS/VDC Control Unit Power and Ground Systems Inspection EFS005I8 INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results BATTERY VOLTAGE Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. 3. ABS/TCS/VDC CONTROL UNIT POWER AND GROUND CIRCUIT INSPECTION Measure the voltage and continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. Signal name ABS actuator and electric unit (control unit) harness connector E125 Power supply Ground 1 32 16 47 Body ground Measured value — Battery voltage (Approx. 12V) — Continuity should exist. OK or NG OK >> Check the battery for loose terminals, low voltage, etc. Repair as necessary. NG >> Repair the circuit. Revision: February 2006 BRC-132 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] Brake Fluid Level Sensor System Inspection EFS005I9 A INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK 1. 2. B Check the brake reservoir tank fluid level. If the level is low, add brake fluid. Erase the self-diagnosis results and check the self-diagnosis results. C Self-diagnosis results BR FLUID LEVEL LOW Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. D 2. CONNECTOR INSPECTION E 1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and brake fluid level switch connector E21. BRC 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG G OK >> GO TO 3. NG >> Repair or replace as necessary. 3. CHECK THE HARNESS BETWEEN THE BRAKE FLUID LEVEL SENSOR AND THE ABS ACTUATOR H AND ELECTRIC UNIT (CONTROL UNIT) Check the continuity between the brake fluid level switch harness connector E21 and the ABS actuator and electric unit (control unit) harness connector E125. ABS actuator and electric unit (control unit) harness connector E125 Brake fluid level switch harness connector E21 Continuity 8 1 Yes 8 Ground No Ground 2 Yes J K OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NG >> Repair the circuit. Pressure Sensor System Inspection EFS005IA INSPECTION PROCEDURE 1. DISPLAY SELF DIAGNOSIS RESULTS Check self-diagnosis result display item. Self-diagnosis results PRESS SEN CIRCUIT Is the self-diagnosis result display item shown above displayed? YES >> GO TO 2. NO >> Inspection End. Revision: February 2006 BRC-133 I 2005 Xterra L M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 2. CONNECTOR INSPECTION 1. 2. Turn the ignition switch OFF. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) connector E125 and inspect the terminals for deformation, disconnection, looseness, or damage. OK or NG OK >> GO TO 3. NG >> Repair connector. 3. FRONT PRESSURE SENSOR CIRCUIT INSPECTION 1. 2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and front pressure sensor harness connector E31. ABS actuator and electric unit (control unit) harness connector E125 Front pressure sensor harness connector E31 18 3 19 1 20 2 Continuity Yes Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 Body ground Continuity — No 18 19 20 OK or NG OK >> GO TO 4. NG >> Repair or replace harness or connector. 4. FRONT PRESSURE SENSOR INSPECTION 1. 2. Reconnect the front pressure sensor and ABS actuator and electric unit (control unit) connectors. Use "DATA MONITOR" to check if the status of "PRESS SENSOR" is normal. Condition When brake pedal is depressed When brake pedal is released Data monitor display (Approx.) PRESS SENSOR Positive value 0 bar OK or NG OK >> Inspection End. NG >> Replace front pressure sensor. Steering Angle Sensor Safe Mode Inspection EFS005IB INSPECTION PROCEDURE 1. INDICATOR LAMP CHECK Check that VDC OFF indicator lamp is on. OK or NG OK >> GO TO 2. NG >> GO TO 3. Revision: February 2006 BRC-134 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 2. ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION A Adjust steering angle sensor neutral position. Refer to BRC-142, "Adjustment of Steering Angle Sensor Neutral Position" . OK or NG OK >> GO TO 3. NG >> Check steering angle sensor. Refer to BRC-125, "Steering Angle Sensor System" . B C 3. INDICATOR LAMP CHECK Check that VDC OFF indicator lamp is off. OK or NG OK >> GO TO 4. NG >> Perform basic inspection. Refer to BRC-109, "Basic Inspection" . D E 4. CHECK SELF-DIAGNOSTIC RESULTS Perform ABS actuator and electric unit (control unit) self-diagnosis. BRC Self-diagnosis results ST ANGL SEN SAFE G NOTE: When self-diagnostic results show items other than those above, perform repair or replacement for the item indicated and repeat self-diagnosis. Is the above displayed on self-diagnosis display? YES >> Erase error memory. NO >> Inspection End. CAN Communication System Inspection I EFS005IC INSPECTION PROCEDURE J 1. CHECK CONNECTOR 1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminal. 2. Reconnect connector to perform self-diagnosis. Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items? YES >> Print out the self-diagnostic results, and refer to LAN-21, "CAN COMMUNICATION" . NO >> Connector terminal is loose, damaged, open, or shorted. Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL" EFS005ID INSPECTION PROCEDURE 1. PERFORM SELF-DIAGNOSIS Perform ABS actuator and electric unit (control unit) self-diagnosis. Self-diagnosis results ST ANGLE SEN SIGNAL Do self-diagnosis results indicate anything other than shown above? YES >> Perform repair or replacement for the item indicated. NO >> Perform adjustment of steering angle sensor neutral position. Refer to BRC-142, "Adjustment of Steering Angle Sensor Neutral Position" . GO TO 2. Revision: February 2006 H BRC-135 2005 Xterra K L M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [VDC/TCS/ABS] 2. PERFORM SELF-DIAGNOSIS AGAIN 1. Turn the ignition switch to OFF and then to ON and erase self-diagnosis results. 2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. Are any self-diagnosis results displayed? YES >> Replace steering angle sensor. Refer to BRC-148, "Removal and Installation" . NO >> Inspection End. Inspection For Self-diagnosis Result "DECEL G SEN SET" EFS005IE INSPECTION PROCEDURE 1. PERFORM SELF-DIAGNOSIS Perform ABS actuator and electric unit (control unit) self-diagnosis. Self-diagnosis results DECEL G SEN SET Do self-diagnosis results indicate anything other than shown above? YES >> Perform repair or replacement for the item indicated. NO >> Perform calibration of decel G sensor. Refer to BRC-142, "Calibration of Decel G Sensor" . GO TO 2. 2. PERFORM SELF-DIAGNOSIS AGAIN 1. Turn the ignition switch to OFF and then to ON and erase self-diagnosis results. 2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. Are any self-diagnosis results displayed? YES >> Replace decel G sensor. Refer to BRC-149, "Removal and Installation" . NO >> Inspection End. VDC OFF Indicator lamp Does Not Illuminate EFS005IF INSPECTION PROCEDURE 1. CHECK VDC OFF INDICATOR LAMP Disconnect ABS actuator and electric unit (control unit) connector E125. Do the ABS warning lamp and VDC OFF indicator lamp illuminate? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NO >> Replace combination meter. Refer to IP-12, "COMBINATION METER" . Component Inspection EFS005IG VDC OFF SWITCH Check the continuity between terminals 1 and 2. 1-2 : Continuity should exist when pushing the switch. Continuity should not exist when releasing the switch. PFIA0307E Revision: February 2006 BRC-136 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [VDC/TCS/ABS] TROUBLE DIAGNOSES FOR SYMPTOMS ABS Works Frequently PFP:99999 A EFS005IH 1. CHECK WARNING LAMP ACTIVATION B Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-115, "SELF-DIAGNOSIS" . C D 2. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections ● Sensor rotor and mount for physical damage (rear only) OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. E BRC G 3. CHECK FRONT AND REAR AXLES H Check front and rear axles for excessive looseness. Refer to FAX-5, "WHEEL BEARING INSPECTION" , RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226). OK or NG OK >> GO TO 4. NG >> Repair as necessary. I J 4. CHECK BRAKE FLUID PRESSURE Check brake fluid pressure distribution. Refer to BRC-109, "Basic Inspection" . Is brake fluid pressure distribution normal? YES >> Inspection End. NO >> Perform Basic Inspection. Refer to BRC-109, "Basic Inspection" . K L M Revision: February 2006 BRC-137 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [VDC/TCS/ABS] Unexpected Pedal Action EFS005II 1. CHECK WARNING LAMP ACTIVATION Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-115, "SELF-DIAGNOSIS" . 2. CHECK BRAKE PEDAL STROKE Check brake pedal stroke. Is pedal stroke excessive? YES >> Perform Basic Inspection. Refer to BRC-109, "Basic Inspection" . NO >> GO TO 3. SBR540A 3. CHECK CONNECTOR AND BRAKING PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> GO TO 4. NG >> Perform Basic Inspection. Refer to BRC-109, "Basic Inspection" . 4. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections OK or NG OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, disconnection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. NG >> Repair or replace as necessary. Revision: February 2006 BRC-138 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [VDC/TCS/ABS] Long Stopping Distance EFS005IJ A 1. CHECK BASE BRAKING SYSTEM PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> Go to BRC-137, "ABS Works Frequently" . NG >> Perform Basic Inspection. Refer to BRC-109, "Basic Inspection" . ABS Does Not Work B C D E EFS005IK BRC CAUTION: The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less. G 1. CHECK WARNING LAMP ACTIVATION Turn ignition switch ON and check for warning lamp activation. ● Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON. OK or NG OK >> Carry out self-diagnosis. Refer to BRC-115, "SELF-DIAGNOSIS" . NG >> Go to BRC-140, "ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" . Pedal Vibration or ABS Operation Noise H I EFS005IL NOTE: During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indicate a malfunction. J K 1. CHECK SYMPTOM L 1. Apply brake. 2. Start engine. Does the symptom occur only when engine is started? YES >> Carry out self-diagnosis. Refer to BRC-115, "SELF-DIAGNOSIS" . NO >> GO TO 2. M 2. RECHECK SYMPTOM Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on? YES NO >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric unit (control unit) and reroute as necessary. >> Go to BRC-137, "ABS Works Frequently" . Revision: February 2006 BRC-139 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [VDC/TCS/ABS] ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On EFS005IM 1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) FUSES Check 30A fusible link n and 40A fusible link l for ABS actuator and electric unit (control unit). For fusible link layout, refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 2. NG >> If fusible link is blown, be sure to eliminate cause of problem before replacing. 2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS 1. Disconnect ABS actuator and electric unit (control unit) connector. 2. Check voltage between ABS actuator and electric unit (control unit) connector terminal 1 and ground and terminal 32 and ground. Does battery voltage exist? YES >> GO TO 3. NO >> Repair harness or connectors between fusible link and ABS actuator and electric unit (control unit). WFIA0199E 3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT Check continuity between ABS actuator and electric unit (control unit) connector terminal 16 and ground and terminal 47 and ground. Does continuity exist? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-146, "Removal and Installation" . NO >> Repair harness or connectors between ABS actuator and electric unit (control unit) and ground. WFIA0196E ABS Warning Lamp Stays On When Ignition Switch Is Turned On EFS005IN 1. CARRY OUT SELF-DIAGNOSIS Carry out self-diagnosis. Refer to BRC-115, "SELF-DIAGNOSIS" . Are malfunctions detected in self-diagnosis? YES >> Refer to BRC-116, "Display Item List" . NO >> Refer to DI-28, "WARNING LAMPS" . Revision: February 2006 BRC-140 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [VDC/TCS/ABS] Vehicle Jerks During TCS/VDC Activation EFS005IO A 1. ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS Perform ABS actuator and electric unit (control unit) self-diagnosis. Are self-diagnosis result items displayed? YES >> After checking and repairing the applicable item, perform the ABS actuator and electric unit (control unit) self-diagnosis again. NO >> GO TO 2. B C 2. ENGINE SPEED SIGNAL INSPECTION D Perform data monitor with CONSULT-II for the ABS actuator and electric unit (control unit). Is the engine speed at idle 400 rpm or higher? YES >> GO TO 4. NO >> GO TO 3. E 3. ECM SELF-DIAGNOSIS BRC Perform ECM self-diagnosis. Are self-diagnosis result items displayed? YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again. NO >> With A/T, GO TO 4. With M/T, GO TO 5. G H 4. TCM SELF-DIAGNOSIS Perform TCM self-diagnosis. Are self-diagnosis result items displayed? YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again. NO >> GO TO 5. I J 5. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector and the ECM connectors and check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 6. NG >> Repair or replace as necessary. 6. CAN COMMUNICATION INSPECTION L M Check the CAN communication system. Refer to BRC-135, "CAN Communication System Inspection" . OK or NG OK >> Inspection End. NG >> Refer to LAN-21, "CAN COMMUNICATION" . Revision: February 2006 K BRC-141 2005 Xterra ON-VEHICLE SERVICE [VDC/TCS/ABS] ON-VEHICLE SERVICE Adjustment of Steering Angle Sensor Neutral Position PFP:00000 EFS005IP After removing/installing or replacing ABS actuator and electric unit (control unit), steering angle sensor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to adjust neutral position of steering angle sensor before running vehicle. WITH CONSULT-II 1. 2. 3. Stop vehicle with front wheels in straight-ahead position. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition switch ON (do not start engine). Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-II screen in this order. BBIA0538E 4. Touch “START”. CAUTION: Do not touch steering wheel while adjusting steering angle sensor. 5. After approximately 10 seconds, touch “END”. (After approximately 60 seconds, it ends automatically.) 6. Turn ignition switch OFF, then turn it ON again. CAUTION: Do not touch steering wheel while adjusting steering angle sensor. WFIA0239E 7. Run vehicle with front wheels in straight-ahead position, then stop. 8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen. Then check that “STR ANGLE SIG” is within 0±3.5 deg. If value is more than specification, repeat steps 3 to 7. 9. Erase memory of ABS actuator and electric unit (control unit) and ECM. 10. Turn ignition switch to OFF. WITHOUT CONSULT-II Set the steering wheel in a straight forward position and drive the vehicle at 10 mph (15 km/h) or more for 10 minutes. When the procedure is complete, the SLIP indicator lamp and VDC OFF indicator lamp will turn off. Calibration of Decel G Sensor EFS005IQ After removing/installing or replacing ABS actuator and electric unit (control unit), yaw rate/side/decel G sensor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to calibrate the decel G sensor before running vehicle. NOTE: Calibration of decel G sensor requires CONSULT-II. 1. Stop vehicle with front wheels in straight-ahead position. CAUTION: ● The work should be done on a level area with an unloaded vehicle. ● Keep all the tires inflated to the correct pressures. Adjust the tire pressure to the specified pressure value. 2. Connect CONSULT-II with CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition switch ON (do not start engine). Revision: February 2006 BRC-142 2005 Xterra ON-VEHICLE SERVICE [VDC/TCS/ABS] CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be A detected in self-diagnosis depending on control unit which carries out CAN communication. 3. Touch "START (NISSAN BASED VHCL)", "ABS", "WORK SUPPORT" and "DECEL G SEN CALIBRATION" on CONSULT-II screen in this order. Refer to BRC-114, "CONSULT-II BASIC OPERATION PRO- B CEDURE" . 4. Touch "START". CAUTION: C Set vehicle as shown in the display. 5. After approximately 10 seconds, touch "END". (After approximately 60 seconds, it ends automatically.) D 6. Turn ignition switch OFF, then turn it ON again. CAUTION: Be sure to carry out above operation. E 7. Run vehicle with front wheels in straight-ahead position, then stop. SFIA1162E 8. Select "DATA MONITOR", "SELECTION FROM MENU", and BRC "DECEL G SEN" on CONSULT-II screen. Then check that "DECEL G SEN" is within ±0.08G. If value is more than specification, repeat steps 3 to 7. 9. Erase memory of ABS actuator and electric unit (control unit) and ECM. G 10. Turn ignition switch to OFF. H I J K L M Revision: February 2006 BRC-143 2005 Xterra WHEEL SENSORS [VDC/TCS/ABS] WHEEL SENSORS Removal and Installation PFP:47910 EFS005SF WFIA0339E 1. Front wheel sensor 2. Rear wheel sensor (C200) 3. Rear wheel sensor (M226) REMOVAL 1. 2. 3. Remove wheel sensor mounting screw(s). ● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sensor mounting bolt. Refer to BR-23, "Removal and Installation of Brake Caliper and Disc Rotor" . Pull out the sensor, being careful to turn it as little as possible. CAUTION: ● Be careful not to damage sensor edge and sensor rotor teeth. ● Do not pull on the sensor harness. Disconnect wheel sensor harness electrical connector, then remove harness from mounts. INSTALLATION ● – – – ● Before installing wheel sensors, Inspect wheel sensor assembly and replace if damaged. Clean wheel sensor hole and mounting surface with brake cleaner and a lint-free shop rag. Be careful that dirt and debris do not enter the axle. Install a new wheel sensor O-ring, then apply a coat of suitable grease to the O-ring and mounting hole. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" . Installation is in the reverse order of removal. Revision: February 2006 BRC-144 2005 Xterra SENSOR ROTOR [VDC/TCS/ABS] SENSOR ROTOR Removal and Installation PFP:47970 A EFS005SG FRONT The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub and bearing assembly. Refer to FAX-5, "Removal and Installation" . REAR (C200) Removal and Installation B C It is necessary to disassemble the rear axle to replace the sensor rotor. Perform the axle shaft assembly removal procedure to replace sensor rotor. Refer to RAX-7, "Removal and Installation" . D REAR (M226) Removal 1. 2. Remove axle shaft assembly. Refer to RAX-19, "Removal and Installation" . NOTE: It is necessary to disassemble the rear axle to replace the sensor rotor. Pull the sensor rotor of off the axle shaft using Tool and a press. Tool number : 205-D002 ( — E BRC ) Installation 1. 2. Install new sensor rotor on axle shaft using a suitable length steel tube and a press. Make sure sensor rotor is fully seated. CAUTION: Do not reuse the old sensor rotor. Install axle shaft assembly. Refer to RAX-7, "Removal and Installation" (C200), or RAX-19, "Removal and Installation" (M266). CAUTION: Do not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assembly is removed from the axle shaft housing. G H I J WFIA0341E K L M Revision: February 2006 BRC-145 2005 Xterra ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [VDC/TCS/ABS] ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) Removal and Installation PFP:47660 EFS005SJ WFIA0389E 1. To rear left 2. To rear right 3. To front left 4. To front right 5. From the master cylinder secondary side 6. From the master cylinder primary side 7. ABS actuator and electric unit (control unit) 8. Harness connector 9. Grommet 10. Collar REMOVAL 1. 2. 3. 4. 5. Disconnect the negative battery terminal. Drain the brake fluid. Refer to BR-9, "Drain and Refill" . Disconnect the actuator harness from the ABS actuator and electric unit (control unit). CAUTION: ● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from being damaged. ● Be careful not to splash brake fluid on painted areas. Disconnect the brake tubes. Remove three bolts and then the ABS actuator and electric unit (control unit). Revision: February 2006 BRC-146 2005 Xterra ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [VDC/TCS/ABS] INSTALLATION Installation is in the reverse order of removal. CAUTION: To install, use a flare nut wrench (commercial service tool). ● Always tighten brake tubes to specification when installing. Refer to BR-11, "BRAKE PIPING AND HOSE" . ● Never reuse drained brake fluid. ● After installation of the ABS actuator and electric unit (control unit), refill brake system with new brake fluid. Then bleed the air from the system. Refer to BR-10, "Bleeding Brake System" . NOTE: If the ABS actuator and electric unit (control unit) is replaced, make sure to adjust position of steering angle sensor. Refer to BRC-142, "Adjustment of Steering Angle Sensor Neutral Position" . A B C D E BRC G H I J K L M Revision: February 2006 BRC-147 2005 Xterra STEERING ANGLE SENSOR [VDC/TCS/ABS] STEERING ANGLE SENSOR Removal and Installation PFP:25554 EFS005IU Refer to SRS-44, "Removal and Installation" . NOTE: ● The steering angle sensor is an integral part of the spiral cable. ● If the ABS actuator and electronic unit (control unit) is replaced, make sure to adjust position of steering angle sensor. Refer to BRC-142, "Adjustment of Steering Angle Sensor Neutral Position" . Revision: February 2006 BRC-148 2005 Xterra G SENSOR [VDC/TCS/ABS] G SENSOR Removal and Installation PFP:47930 A EFS005IV REMOVAL 1. 2. 3. Remove center console. Refer to IP-15, "CENTER CONSOLE" . Remove yaw rate/side/decel G sensor attaching nuts as shown. ● The location of the sensor is the same for all models. CAUTION: ● Do not use power tools to remove or install yaw rate/side/ decel G sensor. ● Do not drop or strike the yaw rate/side/decel G sensor. Disconnect harness connector and remove the yaw rate/side/ decel G sensor. B C D E WFIA0230E INSTALLATION BRC Installation is in the reverse order of removal. NOTE: After performing the above work, calibrate the decel G sensor. Refer to BRC-142, "Calibration of Decel G Sensor" . G H I J K L M Revision: February 2006 BRC-149 2005 Xterra PRECAUTIONS [HDC/HSA/VDC/TCS/ABS] PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” EFS005U4 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. Precautions for Brake System EFS005IX CAUTION: ● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid. ● Never reuse drained brake fluid. ● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately. ● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid. ● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. ● Use flare nut wrench when removing and installing brake tube. ● If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a defect exists. ● Turn the ignition switch OFF and remove the connector of the ABS actuator and electric unit (control unit) or the battery terminal before performing the work. ● Always torque brake lines when installing. ● Burnish the brake contact surfaces after refinishing or SBR686C replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to BR-27, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-32, "BRAKE BURNISHING PROCEDURE" (rear disc brake). WARNING: ● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. Precautions When Using CONSULT-II EFS005IY When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. CHECK POINTS FOR USING CONSULT-II 1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle? ● If YES, GO TO 2. Revision: February 2006 BRC-150 2005 Xterra PRECAUTIONS [HDC/HSA/VDC/TCS/ABS] If NO, GO TO 5. Is there any indication other than indications relating to CAN communication system in the self-diagnosis results? ● If YES, GO TO 3. ● If NO, GO TO 4. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communication. Therefor, erase the self-diagnosis results. Diagnose CAN communication system. Refer to LAN-21, "CAN COMMUNICATION" . ● 2. 3. 4. 5. Precautions for Brake Control ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● EFS005IZ A B C D During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. E During HDC operation, a mechanical noise may be heard. This is normal. Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, BRC or snow-covered (fresh, deep snow) roads. When an error is indicated by ABS or another warning lamp, collect all necessary information from customer (what symptoms are present under what conditions) and check for simple causes before starting G diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks. If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, H stopping distance or steering stability may deteriorate. If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or error. I If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness pinches, open circuits or improper wiring. If the following components are replaced with non-genuine components or modified, the VDC OFF indica- J tor lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified size), components related to brake system (pads, rotors, calipers, etc.), components related to engine K (muffler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.). Driving with broken or excessively worn suspension components, tires or brake system components may cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not L operate properly. When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The noise is a result of the normal operation of the TCS and VDC. When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as M sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP indicator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine. Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw rate/side G sensor to indicate a problem. This is not a problem if normal operation can be resumed after restarting the engine. If battery is removed or steering angle sensor is disconnected, power to steering angle sensor is lost and the screen goes into steering angle sensor safe mode. When screen goes into steering angle sensor safe mode, perform "Adjustment of Steering Angle Sensor Neutral Position" with CONSULT-II and check that VDC OFF indicator turns off. Additionally, perform selfdiagnosis, check that only "Steering Angle Sensor Safe Mode" is shown for self-diagnostic result, and then delete the memory. (If the self-diagnostic result shows an indication other than "Steering Angle Sensor Safe Mode", repair the relevant part and restart self-diagnosis.) The steering angle sensor is released and returns to normal condition by performing the above operation. When checking, if only "Steering Angle Sensor Safe Mode" is shown in the self-diagnostic result and VDC OFF indicator is off, delete history of malfunction. This happens when battery power supply is lost and the screen goes into Steering Angle Sensor Safe Mode, and then screen returns to normal mode automati- Revision: February 2006 BRC-151 2005 Xterra PRECAUTIONS [HDC/HSA/VDC/TCS/ABS] cally by driving the vehicle in a straight forward direction [for approximately 30 seconds at 20 km/h (12 MPH) or more] after power is supplied again. NOTE: VDC OFF indicator lamp is on when VDC OFF switch is on. Precautions for CAN System ● ● ● ● EFS005J0 Do not apply voltage of 7.0V or higher to terminal to be measured. Maximum open terminal voltage of tester in use must be less than 7.0V. Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable. Area to be repaired must be soldered and wrapped with tape. Make sure that fraying of twisted wire is within 110 mm (4.33 in). PKIA0306E ● Do not make a bypass connection to repaired area. (If the circuit is bypassed, characteristics of twisted wire will be lost.) PKIA0307E Wiring Diagrams and Trouble Diagnosis EFS005J1 When you read wiring diagrams, refer to the following: ● GI-16, "How to Read Wiring Diagrams". ● PG-4, "POWER SUPPLY ROUTING CIRCUIT". When you perform trouble diagnosis, refer to the following: ● GI-12, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES". ● GI-28, "How to Perform Efficient Diagnosis for an Electrical Incident". Revision: February 2006 BRC-152 2005 Xterra PREPARATION [HDC/HSA/VDC/TCS/ABS] PREPARATION Special Service Tool PFP:00002 A EFS005J2 The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Tool name Description B — (J-45741) ABS active wheel sensor tester Checking operation of ABS active wheel sensors C D WFIA0101E 205-D002 ( — ) Bearing replacer E Removing sensor rotor BRC G ZZA0700D Commercial Service Tools EFS005J3 H Tool name Description 1. Flare nut crowfoot 2. Torque wrench Removing and installing brake piping a: 10 mm (0.39 in)/12 mm (0.47 in) I J S-NT360 K L M Revision: February 2006 BRC-153 2005 Xterra SYSTEM DESCRIPTION [HDC/HSA/VDC/TCS/ABS] SYSTEM DESCRIPTION System Components PFP:00000 EFS005J4 WFIA0347E Revision: February 2006 BRC-154 2005 Xterra SYSTEM DESCRIPTION [HDC/HSA/VDC/TCS/ABS] ABS Function ● ● ● ● ● ● EFS005J5 The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obstacles. If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and the ABS warning lamp turns on. The electrical system can be diagnosed using CONSULT-II. During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or snow-covered (fresh, deep snow) roads. ● ● ● ● ● ● ● ● ● ● EFS005J7 Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure control and engine fuel cut are activated while the throttle value is restricted to reduce the engine torque and decrease the amount of wheel spin. In addition, the throttle opening is controlled to achieve the optimum engine torque. Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum traction has the highest priority during TCS operation. TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden transmission shifts or when the vehicle is driven on a road with a varying surface friction coefficient. The SLIP indicator lamp flashes to inform the driver of TCS operation. EFS005J8 In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected from the steering angle sensor and pressure sensors, and the vehicle's driving status (amount of under steering/over steering) is determined using inputs from the yaw rate sensor/side G sensor, wheel speed sensors, etc. and this information is used to improve vehicle stability by controlling the braking and engine torque application to the wheels. The SLIP indicator lamp flashes to inform the driver of VDC operation. During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is subject to strong shaking or large vibration, such as when the vehicle is on a turntable or a ship while the engine is running or on a steep slope. In this case, restart the engine on a normal road and if the ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem. HDC Function ● D Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels during braking, and it improves handling stability by electronically controlling the brake fluid pressure BRC which results in reduced rear wheel slippage. If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoperative, and the ABS warning lamp and brake warning lamp are turned on. G The electrical system can be diagnosed using CONSULT-II. During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is normal. H Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine compartment. This is a normal status of operation check. VDC Function ● C EFS005J6 TCS Function ● B E EBD Function ● A EFS005J9 The hill descent control system will help maintain vehicle speed when driving under 25-35 km/h (15-21 MPH) on steeper downhill grades. HDC will provide braking allowing the driver to concentrate on steering while reducing the burden of brake and accelerator operation. Revision: February 2006 BRC-155 2005 Xterra I J K L M SYSTEM DESCRIPTION [HDC/HSA/VDC/TCS/ABS] ● ● ● To operate the system, set the 4WD switch to 4H or 4 LO and push the HDC switch. The HDC indicator in the combination meter will turn on. While HDC is operating, the stop/tail lamps will illuminate. If the accelerator or brake pedal is depressed while the HDC system is on, the system will stop operating. During HDC operation, a mechanical noise may be heard. This is normal. HSA Function ● ● EFS005JA The HSA system will assist the driver by applying the brake automatically and preventing the vehicle from rolling backward when starting on an uphill. The maximum holding time is 2 seconds. After 2 seconds, the vehicle will begin to roll back gradually and then HSA will stop operating completely. Fail-Safe Function EFS005JB CAUTION: If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system. ABS/EBD SYSTEM In case of an electrical malfunction with the ABS, the ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on. In case of an electrical malfunction with the EBD system, the brake warning lamp, ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on. The system will revert to one of the following conditions of the Fail-Safe function. 1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of vehicles without ABS/TCS/VDC system. 2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same as the condition of vehicles without ABS/TCS/VDC or EBD system. HDC/HSA SYSTEM ● ● In case of HDC system malfunction, the HDC indicator lamp will remain off even though the HDC switch is operated and the condition of the vehicle is the same as the condition of vehicles without HDC system. In case of HSA system malfunction, the VDC OFF and SLIP indicator lamps are turned on and the condition of the vehicle is the same as the condition of vehicles without HSA system. VDC/TCS SYSTEM In case of TCS/VDC system malfunction, the VDC OFF indicator lamp and SLIP indicator lamp are turned on and the condition of the vehicle is the same as the condition of vehicles without TCS/VDC system. In case of an electrical malfunction with the TCS/VDC system, the ABS control continues to operate normally without TCS/VDC control. Revision: February 2006 BRC-156 2005 Xterra SYSTEM DESCRIPTION [HDC/HSA/VDC/TCS/ABS] Hydraulic Circuit Diagram EFS005JC A B C D E BRC G H I J WFIA0187E K L M Revision: February 2006 BRC-157 2005 Xterra CAN COMMUNICATION [HDC/HSA/VDC/TCS/ABS] CAN COMMUNICATION System Description PFP:23710 EFS005JD Refer to LAN-21, "CAN COMMUNICATION" . Revision: February 2006 BRC-158 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] TROUBLE DIAGNOSIS How to Perform Trouble Diagnoses for Quick and Accurate Repair PFP:00000 A EFS005JE INTRODUCTION The ABS/TCS/VDC/HDC/HSA system has an electronic control unit to control major functions. The control unit accepts input signals from sensors and controls actuator operation. It is also important to check for conventional problems such as air leaks in the booster or lines, lack of brake fluid, or other problems with the brake system. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electrical connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problem, so a road test should be performed. Before undertaking actual checks, take just a few minutes to talk with a customer who approaches with a ABS/TCS/VDC/HDC/HSA complaint. The customer is a very good source of information on such problems, especially intermittent ones. Through the talks with the customer, find out what symptoms are present and under what conditions they occur. Start your diagnosis by looking for “conventional” problems first. This is one of the best ways to troubleshoot brake problems on a ABS/ TCS/VDC/HDC/HSA equipped vehicle. Also check related Service Bulletins for information. B C D SEF233G E BRC G H SEF234G I J K L M Revision: February 2006 BRC-159 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] WORK FLOW WFIA0337E Revision: February 2006 BRC-160 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] CLARIFY CONCERN ● ● ● A A customer's description of a vehicle concern may vary depending on the individual. It is important to clarify the customer's concern. Ask the customer about what symptoms are present under what conditions. Use this information to reproduce the symptom while driving. It is also important to use the diagnosis sheet to understand what type of trouble the customer is having. B C SBR339B D EXAMPLE OF DIAGNOSIS SHEET E BRC G H I J K L M WFIA0097E Revision: February 2006 BRC-161 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Component Parts and Harness Connector Location EFS005JF WFIA0402E Revision: February 2006 BRC-162 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Schematic EFS005JG A B C D E BRC G H I J K L M WFWA0247E Revision: February 2006 BRC-163 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Wiring Diagram — VDC — EFS005JH WFWA0248E Revision: February 2006 BRC-164 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] A B C D E BRC G H I J K L M WFWA0249E Revision: February 2006 BRC-165 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] WFWA0250E Revision: February 2006 BRC-166 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] A B C D E BRC G H I J K L M WFWA0251E Revision: February 2006 BRC-167 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] WFWA0252E Revision: February 2006 BRC-168 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] A B C D E BRC G H I J K L M WFWA0253E Revision: February 2006 BRC-169 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] WFWA0254E Revision: February 2006 BRC-170 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Basic Inspection EFS005JI A Check fluid level in the brake fluid reservoir. If fluid level is low, add fluid. Check the brake piping and around the ABS actuator and electric unit (control unit) for leaks. If there is B leaking or seeping fluid, check the following items. ● If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified torque and recheck for leaks. C ● If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) threads, replace the damaged part and recheck for leaks. ● When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and recheck for leaks. If fluid is still seeping out, replace the damaged part. If the fluid is leaking at the ABS D actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assembly. CAUTION: E The ABS actuator and electric unit (control unit) cannot be disassembled and must be replaced as an assembly. Check the brake pads for excessive wear. BRC BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION 1. 2. 3. POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make sure the battery is sufficiently charged. G ABS WARNING LAMP, SLIP INDICATOR LAMP, VDC OFF INDICATOR LAMP AND HDC INDICATOR LAMP INSPECTION 1. 2. 3. 4. 5. 6. Make sure ABS warning lamp, SLIP indicator lamp, VDC OFF indicator lamp (when VDC OFF switch is off) and HDC indicator lamp (when HDC switch is off), turn on for approximately 2 seconds when the ignition switch is turned ON. If they do not, check the ABS warning lamp, SLIP indicator lamp, VDC OFF indicator lamp and HDC indicator lamp. Check CAN communications. If there are no errors with the CAN communication system, check combination meter. Refer to DI-4, "COMBINATION METERS" . Make sure the lamps turn off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis. NOTE: ● On 4WD vehicles, when the transfer case is placed in 4LO, the VDC system is disabled and the VDC OFF indicator will turn on. ● If the battery has been disconnected, the TCS/VDC system is initialized and the SLIP and VDC OFF indicator lamps may not turn off after 2 seconds when the ignition switch is turned ON. In this case, refer to BRC-178, "SELF-DIAGNOSIS" . With the engine running, make sure the VDC OFF indicator lamp turns on and off when the VDC OFF switch is turned on and off. If the indicator lamp status does not correspond to switch operation, check the VDC OFF switch. Refer to BRC-204, "VDC OFF SWITCH" . Turn HDC switch on to confirm that HDC indicator lamp turns on. If HDC indicator lamp does not turn on, perform self-diagnosis. Refer to BRC-178, "SELF-DIAGNOSIS" . Make sure ABS warning lamp, SLIP indicator lamp, VDC OFF indicator lamp and HDC indicator lamp turn off approximately 2 seconds after the ignition switch is turned ON. If ABS warning lamp, SLIP indicator lamp, VDC OFF indicator lamp and HDC indicator lamp have not turned off 2 seconds after the ignition switch is turned ON, conduct self-diagnosis of the ABS actuator and electric unit (control unit). After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-177, "CONSULT-II Function (ABS)" . Revision: February 2006 BRC-171 2005 Xterra H I J K L M TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] For Fast and Accurate Diagnosis EFS005JJ PRECAUTIONS FOR DIAGNOSIS ● ● ● ● ● ● ● ● ● ● Before performing diagnosis, always read precautions. Refer to BRC-150, "PRECAUTIONS" . If ABS actuator and electric unit (control unit), steering angle sensor, steering system parts or suspension system parts have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of steering angle sensor before driving. Refer to BRC-212, "Adjustment of Steering Angle Sensor Neutral Position" . After diagnosis is finished, be sure to erase memory. Refer to BRC-178, "SELF-DIAGNOSIS" . When checking continuity and voltage between units, be sure to check for disconnection, looseness, bend, or collapse of connector terminals. If any non-standard condition is found, repair or replace connector terminals. For intermittent symptoms, possible cause is malfunction in harness, harness connector, or terminals. Move harness, harness connector, and terminals to check for poor connections. If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal. To use CONSULT-II to perform self-diagnosis of ABS actuator and electric unit (control unit), active tests, or work support, first stop work, then connect CONSULT-II and select “ABS”. CONSULT-II self-diagnosis results are displayed without regard to occurrence timing. In some cases later ones (timing value is small) appear on the next screen. When self-diagnostic results of CONSULT-II show a malfunction, if CONSULT-II active test is performed, an engine system error may be indicated. In this case, start engine to resume the normal screen. VDC/TCS/ABS system electronically controls brake operation and engine output. The following symptoms may be caused by normal operations: Symptom Symptom description Result This is noise of motor inside ABS actuator and electric unit (control unit). Slight noise may occur during VDC, TCS, and ABS operation. Motor operation noise When the vehicle speed goes over 20 km/h (12.5 mph), the motor and valves operating noise may be heard. It happens only once after IGN (ignition) is ON. This is a normal status of the system operation check. System operation check noise When the engine starts, slight “click” noise may be heard from engine compartment. This is normal and is part of system operation check. Normal Normal TCS may activate momentarily if wheel speed changes when driving over location where friction coefficient varies, when up/downshifting or when fully depressing accelerator pedal. VDC/TCS operation (SLIP indicator lamp blinking) For inspection of speedometer or other instruments, press VDC OFF switch to turn VDC/TCS function off. When accelerator pedal is depressed on a chassis dynamometer (fixed front-wheel type), vehicle speed will not increase. This is not normal. It is result of TCS being activated by stationary front wheels. Warning lamp may also illuminate to indicate “sensor system error”. This is also normal, and is the result of the stationary front wheels being detected. To be certain, restart engine, and drive vehicle at 30 km/h (19 MPH) or more. Make sure warning lamp does not illuminate. Normal Cancel the VDC/TCS function for the inspection on a chassis dynamometer. ABS operation (Longer stopping distance) On roads with low friction coefficients, such as snowy roads or gravel roads, vehicles with ABS may require a longer stopping distance. Therefore, when driving on such roads, avoid overconfidence and keep speed sufficiently low. Normal Insufficient feeling of acceleration Depending on road conditions, driver may feel that feeling of acceleration is insufficient. This is because traction control, which controls the engine and brakes to achieve optimal traction, has the highest priority (for safety). As a result, there may be times when acceleration is slightly less than usual for the same accelerator pedal operation. Normal Revision: February 2006 BRC-172 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Warning Lamp and Indicator Timing EFS005JK A ABS warning lamp VDC OFF indicator lamp SLIP indicator lamp HDC indicator lamp Remarks When the ignition switch is OFF — — — — — After the ignition switch is turned ON for approx. 1 second × × × × — After the ignition switch has been turned ON for approx. 2 seconds — — — — — When the VDC OFF switch is pressed (VDC function OFF) — × — — — ABS/TCS/VDC malfunction × × × — — When the VDC is malfunctioning — × × — — When HDC switch is pressed (HDC function ON) — — — × 4H/4L → ON, 2H → Blink Condition B C D E X: ON —: OFF BRC Control Unit Input/Output Signal Standard EFS005JL REFERENCE VALUE FROM CONSULT-II G CAUTION: The display shows the control unit calculation data, so a normal value might be displayed even in the event the output circuit (harness) is open or short circuited. H Data monitor Monitor item Display content Condition N POSI SIG P POSI SIG GEAR PNP switch signal ON/ OFF condition PNP switch signal ON/ OFF condition A/T gear position FR RH SENSOR FR LH SENSOR RR RH SENSOR RR LH SENSOR Wheel speed ACCEL POS SIG Open/close condition of throttle valve (linked with accelerator pedal). 2WD/4WD Drive axle Revision: February 2006 Reference value in normal operation Note: Error inspection checklist A/T shift position = N position ON A/T shift position = other than N positions OFF A/T shift position P position ON A/T shift position = other than P positions OFF 1st gear 1 2nd gear 2 3rd gear 3 4th gear 4 5th gear 5 Vehicle stopped 0 [km/h (MPH)] Vehicle running (Note 1) Almost in accordance with speedometer display (within ±10%) BRC-187, "Wheel Sensor System Inspection" Accelerator pedal not depressed (ignition switch is ON) 0% Depress accelerator pedal (ignition switch is ON) BRC-202, "CAN Communication System Inspection" 0 to 100% 2WD model 2WD 4WD model 4WD BRC-173 I BRC-202, "CAN Communication System Inspection" J BRC-202, "CAN Communication System Inspection" K L — M — 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Data monitor Monitor item Display content ENGINE SPEED With engine running STR ANGLE SIG Steering angle detected by steering angle sensor YAW RATE SEN Yaw rate detected by yaw rate sensor SIDE G SENSOR Transverse G detected by side G-sensor BATTERY VOLT Battery voltage supplied to ABS actuator and electric unit (control unit) STOP LAMP SW Stop lamp switch operation OFF SW HDC SW VDC OFF switch ON/OFF status HDC switch ON/OFF status STOP LAMP ON RLY Stop lamp relay operation status ABS WARN LAMP ABS warning lamp ON condition (Note 2) MOTOR RELAY Operation status of motor and motor relay ACTUATOR RLY OFF LAMP SLIP LAMP Actuator relay operation status VDC OFF indicator lamp status (Note 3) SLIP indicator lamp status (Note 4) Revision: February 2006 Condition Reference value in normal operation With engine stopped 0 RPM Engine running Almost in accordance with tachometer display Straight-ahead Approx. 0 deg Steering wheel turned –756 to 756 deg Vehicle stopped Approx. 0 d/s Vehicle running –100 to 100 d/s Vehicle stopped Approx. 0 m/s2 Vehicle running –16.7 to 16.7 m/s2 Ignition switch ON 10 to 16V Brake pedal depressed ON Brake pedal not depressed OFF VDC OFF switch ON (When VDC OFF indicator lamp is ON) ON VDC OFF switch OFF (When VDC OFF indicator lamp is OFF) OFF HDC switch ON (When HDC indicator lamp is ON or blink) ON HDC switch OFF (When HDC indicator lamp is OFF) OFF When HDC is operating ON When HDC is not operating OFF ABS warning lamp ON ON ABS warning lamp OFF OFF Ignition switch ON or running (ABS not activated) OFF Ignition switch ON or engine running (ABS activated) ON Vehicle stopped (Ignition switch ON) OFF Vehicle stopped (Engine running) ON When VDC OFF indicator lamp is ON ON When VDC OFF indicator lamp is OFF OFF When SLIP indicator lamp is ON ON When SLIP indicator lamp is OFF OFF BRC-174 Note: Error inspection checklist BRC-188, "Engine System Inspection" BRC-189, "Steering Angle Sensor System" BRC-191, "Yaw Rate/ Side/Decel G Sensor System Inspection" BRC-191, "Yaw Rate/ Side/Decel G Sensor System Inspection" BRC-196, "ABS/TCS/ VDC Control Unit Power and Ground Systems Inspection" BRC-195, "Stop Lamp Switch System Inspection" BRC-204, "VDC OFF SWITCH" BRC-210, "HDC Switch Inspection" BRC-210, "Stop Lamp Relay Inspection" — BRC-194, "Actuator Motor, Motor Relay, and Circuit Inspection" BRC-194, "Actuator Motor, Motor Relay, and Circuit Inspection" BRC-202, "CAN Communication System Inspection" BRC-202, "CAN Communication System Inspection" 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Data monitor Monitor item FR LH IN SOL FR LH OUT SOL FR RH IN SOL FR RH OUT SOL RR RH IN SOL RR RH OUT SOL RR LH IN SOL RR LH OUT SOL CV1 CV2 SV1 SV2 DECEL G-SEN PRESS SENSOR PRESS SEN 2 FLUID LEV SW VDC SIGNAL TCS SIGNAL ABS SIGNAL EBD SIGNAL HDC SIGNAL HSA SIGNAL VDC FAIL SIG TCS FAIL SIG ABS FAIL SIG EBD FAIL SIG Display content Solenoid valve operation VDC switch-over valve status Longitudinal acceleration detected by Decel G-Sensor Brake fluid pressure detected by pressure sensor Brake fluid pressure detected by pressure sensor ON/OFF status of brake fluid level switch Signal status Fail signal status Condition Reference value in normal operation Actuator (solenoid) is active (“ACTIVE TEST” with CONSULT-II) or actuator relay is inactive (in fail-safe mode). ON When actuator (solenoid) is not active and actuator relay is active (ignition switch ON). OFF Note: Error inspection checklist B C BRC-193, "Solenoid and VDC Change-Over Valve System Inspection" When actuator (switch-over valve) is active (“ACTIVE TEST” with CONSULT-II) or actuator relay is inactive (when in fail-safe mode). ON When actuator (switch-over valve) is not active and actuator relay is active (ignition switch ON). OFF Vehicle stopped Approx. 0 G Vehicle running -1.7 to 1.7 G Do not step on the Brake pedal (When ignition switch is ON) Approx. 0 bar Step on the Brake pedal (When ignition switch is ON) -40 to 300 bar Do not step on the Brake pedal (When ignition switch is ON) Approx. 0 bar Step on the Brake pedal (When ignition switch is ON) -40 to 300 bar When brake fluid level switch ON ON When brake fluid level switch OFF OFF VDC active TCS active ABS active EBD active HDC active HSA active ON VDC not active TCS not active ABS not active EBD not active HDC not active HSA not active OFF VDC fail TCS fail ABS fail EBD fail ON VDC normal TCS normal ABS normal EBD normal OFF BRC-175 D E BRC BRC-191, "Yaw Rate/ Side/Decel G Sensor System Inspection" — G H I — J DI-28, "WARNING LAMPS" K L VDC system TCS system ABS system EBD system HDC system HSA system M VDC system TCS system ABS system EBD system Note 1: Confirm tire pressure is normal. Note 2: ON/OFF timing of ABS warning lamp ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected. Revision: February 2006 A 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activated. Note 3: ON/OFF timing of VDC OFF indicator lamp ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF. Note 4: SLIP indicator lamp ON/OFF timing ON: For approximately 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activated while driving. OFF: Approximately 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activated. Flashing: VDC/TCS function is active during driving. Revision: February 2006 BRC-176 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] CONSULT-II Function (ABS) EFS005JM A CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. ABS diagnostic mode WORK SUPPORT SELF-DIAG RESULTS DATA MONITOR Description Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric unit (control unit) for setting the status suitable for required operation, input/output signals are received from the ABS actuator and electric unit (control unit) and received data is displayed. B Displays ABS actuator and electric unit (control unit) self-diagnosis results. C Displays ABS actuator and electric unit (control unit) input/output data in real time. CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them. FUNCTION TEST ECU PART NUMBER D Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or "NG". E ABS actuator and electric unit (control unit) part number can be read. CONSULT-II BASIC OPERATION PROCEDURE 1. 2. 3. BRC Turn ignition switch OFF. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Turn ignition switch ON. G H I BBIA0538E 4. J Touch “START (NISSAN BASED VHCL)”. K L M BCIA0029E 5. Touch “ABS” in the “SELECT SYSTEM” screen. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E 6. Select the required diagnostic location from the “SELECT DIAG MODE” screen. For further information, see the CONSULT-II Operation Manual. Revision: February 2006 BRC-177 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] SELF-DIAGNOSIS Description If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as follows: Operation Procedure 1. 2. Turn ignition switch OFF. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. 3. 4. 5. Turn ignition switch ON. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. After stopping the vehicle, with the engine running, touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS” in order on the CONSULT-II screen. CAUTION: If “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, repeat the operation from step 1. 6. The self-diagnostic results are displayed. (If necessary, the self-diagnostic results can be printed out by touching “PRINT”.) ● When “NO DTC IS DETECTED” is displayed, check the ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp. 7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning component. 8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute. CAUTION: ● When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH) for at least 1 minute, the ABS warning lamp will not turn off even if the malfunction is repaired. 9. Turn ignition switch OFF to prepare for erasing the memory. 10. Start the engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE” in order on the CONSULT-II screen to erase the error memory. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . CAUTION: If the error memory is not erased, re-conduct the operation from step 5. 11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and confirm that the ABS warning lamp, SLIP indicator lamp, and VDC OFF indicator lamp are off. Revision: February 2006 BRC-178 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Display Item List Self-diagnostic item Malfunction detecting condition Check system A RR RH SENSOR 1 [C1101] Circuit of rear RH wheel sensor is open, shorted or sensor power voltage is unusual. RR LH SENSOR 1 [C1102] Circuit of rear LH wheel sensor is open, shorted or sensor power voltage is unusual. FR RH SENSOR 1 [C1103] Circuit of front RH wheel sensor is open, shorted or sensor power voltage is unusual. FR LH SENSOR 1 [C1104] Circuit of front LH wheel sensor is open, shorted or sensor power voltage is unusual. RR RH SENSOR 2 [C1105] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. RR LH SENSOR 2 [C1106] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. FR RH SENSOR 2 [C1107] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. BRC FR LH SENSOR 2 [C1108] ABS actuator and electric unit (control unit) cannot identify sensor pulses, because of large gap between wheel sensor and sensor rotor. G ABS SENSOR [C1115] Wheel sensor input is abnormal. H BATTERY VOLTAGE [ABNORMAL] [C1109] ABS actuator and electric unit (control unit) power voltage is too low. BRC-196, "ABS/TCS/ VDC Control Unit Power and Ground Systems Inspection" CONTROLLER FAILURE [C1110] Internal malfunction of ABS actuator and electric unit (control unit) BRC-189, "ABS/TCS/ VDC Control Unit Inspection" J BRC-194, "Actuator Motor, Motor Relay, and Circuit Inspection" K PUMP MOTOR (Note 3) [C1111] During actuator motor operation with ON, when actuator motor turns OFF or when control line for actuator motor relay is open. During actuator motor operation with OFF, when actuator motor turns ON or when control line for relay is shorted to ground. B C D BRC-187, "Wheel Sensor System Inspection" (Note 1) G-SENSOR [C1113] Longitudinal G-sensor is malfunctioning, or signal line of longitudinal G-sensor is open or shorted. BRC-191, "Yaw Rate/ Side/Decel G Sensor System Inspection" STOP LAMP SW [C1116] Stop lamp switch or circuit malfunction. BRC-195, "Stop Lamp Switch System Inspection" Revision: February 2006 BRC-179 2005 Xterra E I L M TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Self-diagnostic item Malfunction detecting condition Check system FR LH IN ABS SOL [C1120] Circuit of front LH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR LH OUT ABS SOL [C1121] Circuit of front LH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH IN ABS SOL [C1122] Circuit of front RH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. FR RH OUT ABS SOL [C1123] Circuit of front RH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR LH IN ABS SOL [C1124] Circuit of rear LH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR LH OUT ABS SOL [C1125] Circuit of rear LH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR RH IN ABS SOL [C1126] Circuit of rear RH IN ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. RR RH OUT ABS SOL [C1127] Circuit of rear RH OUT ABS solenoid is open or shorted, or control line is open or shorted to power supply or ground. ENGINE SIGNAL 1 [C1130] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 2 [C1131] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 3 [C1132] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 4 [C1133] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ENGINE SIGNAL 6 [C1136] Based on the signal from ECM, ABS actuator and electric unit (control unit) judges that engine fuel cut system is malfunctioning. ACTUATOR RLY [C1140] ABS actuator relay or circuit malfunction. BRC-194, "Actuator Motor, Motor Relay, and Circuit Inspection" PRESS SEN CIRCUIT [C1142] ABS pressure sensor circuit malfunction. BRC-199, "Pressure Sensor System Inspection" ST ANGLE SEN CIRCUIT [C1143] Neutral position of steering angle sensor is dislocated, or steering angle sensor is malfunctioning. BRC-189, "Steering Angle Sensor System" ST ANGLE SEN SIGNAL [C1144] Neutral position correction of steering angle sensor is not finished. BRC-203, "Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL"" YAW RATE SENSOR [C1145] Yaw rate sensor has generated an error, or yaw rate sensor signal line is open or shorted. SIDE G-SEN CIRCUIT [C1146] Lateral G-sensor is malfunctioning, or signal line of lateral G-sensor is open or shorted. BR FLUID LEVEL LOW [C1155] Brake fluid level drops or circuit between ABS actuator and electric unit (control unit) and brake fluid level switch is open or shorted. BRC-197, "Brake Fluid Level Sensor System Inspection" ST ANG SEN COM CIR [C1156] CAN communication line or steering angle sensor has generated an error. BRC-189, "Steering Angle Sensor System" Revision: February 2006 BRC-180 BRC-193, "Solenoid and VDC Change-Over Valve System Inspection" BRC-188, "Engine System Inspection" BRC-191, "Yaw Rate/ Side/Decel G Sensor System Inspection" 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Self-diagnostic item DECEL G SEN SET [C1160] Malfunction detecting condition ABS decel sensor adjustment is incomplete. Check system BRC-203, "Inspection For Self-diagnosis Result "DECEL G SEN SET"" BRC-202, "Steering Angle Sensor Safe Mode Inspection" When steering angle sensor is in safe mode. CV1 [C1164] Front side VDC switch-over solenoid valve (cut valve) is open or shorted, or control line is open or shorted to power supply or ground. CV2 [C1165] Rear side VDC switch-over solenoid valve (cut valve) is open or shorted, or control line is open or shorted to power supply or ground. SV1 [C1166] Front side VDC switch-over solenoid valve (suction valve) is open or shorted, or control line is open or shorted to power supply or ground. SV2 [C1167] Rear side VDC switch-over solenoid valve (suction valve) is open or shorted, or control line is open or shorted to power supply or ground. VARIANT CODING [C1170] V coding is not malfunctioning. ABS ACTIVE BOOSTER SV NG [C1178] Active booster solenoid is malfunctioning, or signal line of active booster servo is open or shorted. ABS ACTIVE BOOSTER RESPONSE NG [C1181] Active booster response is malfunctioning, or signal line of active booster response is open or shorted. ABS BRAKE RELEASE SW NG [C1184] Brake release switch is malfunctioning, or signal line of brake release switch is open or shorted. ABS DIFLOCK CONTROLLER NG [C1187] BRC-202, "CAN Communication System Inspection" J Differential lock controller malfunction. ABS BRAKE BOOSTER DEFECT [C1189] BRC-198, "Active Booster System Inspection" K Brake booster is defective or malfunctioning. ● CAN communication line is open or shorted. ● ABS actuator and electric unit (control unit) internal malfunction ● Battery voltage for ECM is suddenly interrupted for approximately 0.5 second or more. BRC-193, "Solenoid and VDC Change-Over Valve System Inspection" BRC-189, "ABS/TCS/ VDC Control Unit Inspection" G H BRC-198, "Active Booster System Inspection" I L BRC-202, "CAN Communication System Inspection" (Note 2) M After turning ignition switch OFF, connect CONSULT-II and the CONSULT-II CONVERTER to the data link connector. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . BRC-181 E BRC DATA MONITOR Operation Procedure Revision: February 2006 C D Note 1. If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power supply voltage in addition to wheel sensor circuit check. Note 2. If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for CAN communication line first. Note 3. "ACTUATOR RLY" on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator motor relay or circuit. 2. B ST ANGL SEN SAFE [C1163] CAN COMM CIRCUIT [U1000] 1. A 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] 3. 4. CAUTION: When “START (NISSAN BASED VHCL)” is touched immediately after starting the engine or turning on the ignition switch, “ABS” might not be displayed in the SELECT SYSTEM screen. In this case, repeat the operation from step 2. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS”, or “SELECTION FROM MENU”. Refer to the following information. When “START” is touched, the data monitor screen is displayed. Display Item List Data monitor item selection Item (Unit) Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU GEAR × × × Gear position judged by PNP switch signal is displayed. FR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by front RH wheel sensor signal is displayed. FR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by front LH wheel sensor signal is displayed. RR RH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear RH wheel sensor signal is displayed. RR LH SENSOR (km/h, MPH) × × × Wheel speed calculated by rear LH wheel sensor signal is displayed. BATTERY VOLT (V) × × × Voltage supplied to ABS actuator and electric unit (control unit) is displayed. N POSI SIG – – × Shift position judged by PNP switch signal. P POSI SIG – – × Shift position judged by PNP switch signal. ACCEL POS SIG (%) × – × Throttle valve open/close status judged by CAN communication signal is displayed. ENGINE SPEED (rpm) × × × Engine speed judged by CAN communication signal is displayed. STR ANGLE SIG (deg) × – × Steering angle detected by steering angle sensor is displayed. YAW RATE SEN (d/s) × × × Yaw rate detected by yaw rate sensor is displayed. DECEL G SEN (d/s) × × × Longitudinal acceleration detected by decel G-sensor is displayed. × – × Transverse acceleration detected by side G-sensor is displayed. STOP LAMP SW (ON/OFF) × × × Stop lamp switch (ON/OFF) status is displayed. OFF SW (ON/OFF) × × × VDC OFF switch (ON/OFF) status is displayed. HDC SW (ON/OFF) – – × HDC switch (ON/OFF) status is displayed. ABS WARN LAMP (ON/OFF) – × × ABS warning lamp (ON/OFF) status is displayed. SLIP LAMP (ON/OFF) – × × SLIP indicator lamp (ON/OFF) status is displayed. FR LH IN SOL (ON/OFF) – × × Front LH IN ABS solenoid (ON/ OFF) status is displayed. SIDE G-SENSOR (m/s2 ) Revision: February 2006 BRC-182 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Item (Unit) Data monitor item selection A Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU FR LH OUT SOL (ON/OFF) – × × Front LH OUT ABS solenoid (ON/ OFF) status is displayed. RR RH IN SOL (ON/OFF) – × × Rear RH IN ABS solenoid (ON/ OFF) status is displayed. RR RH OUT SOL (ON/OFF) – × × Rear RH OUT ABS solenoid (ON/ OFF) status is displayed. FR RH IN SOL (ON/OFF) – × × Front RH IN ABS solenoid (ON/ OFF) status is displayed. FR RH OUT SOL (ON/OFF) – × × Front RH OUT ABS solenoid (ON/ OFF) status is displayed. RR LH IN SOL (ON/OFF) – × × Rear LH IN ABS solenoid (ON/ OFF) status is displayed. RR LH OUT SOL (ON/OFF) – × × Rear LH OUT ABS solenoid (ON/ OFF) status is displayed. OFF LAMP (ON/OFF) – × × OFF Lamp (ON/OFF) status is displayed. MOTOR RELAY (ON/OFF) – × × ABS motor relay signal (ON/OFF) status is displayed. ACTUATOR RLY (ON/OFF) – × × ABS actuator relay signal (ON/ OFF) status is displayed. × Front side switch-over solenoid valve (cut valve) (ON/OFF) status is displayed. × Rear side switch-over solenoid valve (cut-valve) (ON/OFF) status is displayed. CV1 (ON/OFF) CV2 (ON/OFF) – – – – SV1 (ON/OFF) – – × Front side switch-over solenoid valve (suction valve) (ON/OFF) status is displayed. SV2 (ON/OFF) – – × Rear side switch-over solenoid valve (suction valve) (ON/OFF) status is displayed. VDC FAIL SIG (ON/OFF) – – × VDC fail signal (ON/OFF) status is displayed. TCS FAIL SIG (ON/OFF) – – × TCS fail signal (ON/OFF) status is displayed. ABS FAIL SIG (ON/OFF) – – × ABS fail signal (ON/OFF) status is displayed. EBD FAIL SIG (ON/OFF) – – × EBD fail signal (ON/OFF) status is displayed. FLUID LEV SW (ON/OFF) × – × Brake fluid level switch (ON/OFF) status is displayed. EBD SIGNAL (ON/OFF) – – × EBD operation (ON/OFF) status is displayed. ABS SIGNAL (ON/OFF) – – × ABS operation (ON/OFF) status is displayed. TCS SIGNAL (ON/OFF) – – × TCS operation (ON/OFF) status is displayed. VDC SIGNAL (ON/OFF) – – × VDC operation (ON/OFF) status is displayed. HDC SIGNAL (ON/OFF) – – × HDC operation (ON/OFF) status is displayed. Revision: February 2006 BRC-183 2005 Xterra B C D E BRC G H I J K L M TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Item (Unit) Data monitor item selection Remarks ECU INPUT SIGNALS MAIN SIGNALS SELECTION FROM MENU HSA SIGNAL (ON/OFF) – – × HSA operation (ON/OFF) status is displayed. STP LAMP ON RLY – – × Stop lamp relay signal status is displayed EBD WARN LAMP – – × Brake warning lamp (ON/OFF) status is displayed. SLCT LVR POSI × × × Shift position judged by PNP switch signal. R POSI SIG – – × Shift position judged by PNP switch signal. 2WD/4WD – – × It recognizes on software whether it is 2WD and whether it is in 4WD state. PRESS SENSOR × – × Brake pressure detected by pressure sensor is displayed. PRESS SEN 2 – – × Brake pressure detected by pressure sensor is displayed. CRANKING SIG – – × The input state of the key SW START position signal is displayed. ×: Applicable –: Not applicable ACTIVE TEST CAUTION: ● Do not perform active test while driving. ● Make sure to completely bleed air from the brake system. ● The ABS and brake warning lamps turn on during the active test. Operation Procedure 1. 2. 3. 4. 5. 6. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. Touch “START (NISSAN BASED VHCL) ” on the display screen. Touch “ABS”. If “ABS” is not indicated, go to GI-39, "CONSULT-II Data Link Connector (DLC) Circuit" . Touch “ACTIVE TEST”. The test item selection screen is displayed. Touch necessary test item. WFIA0349E 7. 8. With the “MAIN SIGNALS” display selected, touch “START”. The Active Test screen will be displayed, so conduct the following test. Revision: February 2006 BRC-184 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Solenoid Valve Operation Chart ABS solenoid valve Operation A ABS solenoid valve (ACT) UP KEEP DOWN UP ACTUATOR UP ACTUATOR KEEP FR RH IN SOL OFF ON ON OFF OFF OFF FR RH OUT SOL OFF OFF ON* OFF OFF OFF FR LH IN SOL OFF ON ON OFF OFF OFF FR LH OUT SOL OFF OFF ON* OFF OFF OFF RR RH IN SOL OFF ON ON OFF OFF OFF RR RH OUT SOL OFF OFF ON* OFF OFF OFF RR LH IN SOL OFF ON ON OFF OFF OFF RR LH OUT SOL OFF OFF ON* OFF OFF OFF Primary side VDC switch over valve 1 (SV 1) OFF OFF OFF OFF ON* OFF Primary side VDC switch over valve 1 (CV 1) OFF OFF OFF OFF ON ON Primary side VDC switch over valve 2 (SV 1) OFF OFF OFF OFF ON* OFF Primary side VDC switch over valve 2 (CV 1) OFF OFF OFF OFF ON D E BRC ON H NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. ● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6. I ABS MOTOR J Touch “ON” and “OFF” on the screen. Check that ABS motor relay operates as shown in table below. ON OFF MOTOR RELAY ON OFF ACTUATOR RELAY ON ON NOTE: ● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal. ● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts. K L M SFIA0593E BOOSTER DRIVE CAUTION: Perform active test subject to the conditions below. ● Do not operate brake pedal during active test. ● Make sure the engine revolution is over 500 rpm. ● Make sure the vehicle is not moving. Revision: February 2006 C G *: ON for 1 to 2 seconds after the touch, and then OFF Operation B BRC-185 2005 Xterra TROUBLE DIAGNOSIS [HDC/HSA/VDC/TCS/ABS] Touch "UP" and "DOWN" on the screen. Check that booster drive operates as shown in table below. Operation UP DOWN STOP LAMP SW ON OFF BST OPER SIG ON OFF PRESS SENSOR 50 ± 5 bar 0 bar PRESS SEN 2 50 ± 5 bar 0 bar STP OFF RLY OFF OFF NOTE: "TEST IS STOPPED" is displayed approximately 10 seconds after operation starts. Revision: February 2006 BRC-186 WFIA0350E 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS Wheel Sensor System Inspection PFP:00000 A EFS005JN INSPECTION PROCEDURE 1. CHECK TIRES B Check for inflation pressure, wear and size of each tire. Are tire pressure and size correct and is tire wear within specifications? YES >> GO TO 2. NO >> Adjust tire pressure or replace tire(s). C D 2. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunctionE ing code. Check the terminals for deformation, disconnection, looseness or damage. OK or NG BRC OK >> GO TO 3. NG >> Repair or replace as necessary. 3. CHECK SENSOR AND SENSOR ROTOR G Check the cord of the sensor mount (for looseness, etc.) ● Check sensor rotors for damage (rear only) ● Check wheel bearing axial end play OK or NG OK >> GO TO 4. NG >> Repair or replace as necessary. ● H I 4. CHECK WHEEL SENSOR OUTPUT SIGNAL J 1. 2. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter. Turn on the ABS active wheel sensor tester power switch. NOTE: The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the battery in the ABS active wheel sensor tester before proceeding. 3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal. NOTE: If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and retest. Does the ABS active wheel sensor tester detect a signal? YES >> GO TO 5. NO >> Replace the wheel sensor. Refer to BRC-214, "Removal and Installation" . Revision: February 2006 BRC-187 2005 Xterra K L M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 5. CHECK WIRING HARNESS FOR SHORT CIRCUIT 1. 2. Disconnect ABS actuator and electric unit (control unit) connector and wheel sensor connector of malfunction code No. Check resistance between wheel sensor harness connector terminals and ground. Continuity should not exist. OK or NG OK >> GO TO 6. NG >> Repair the circuit. WFIA0343E 6. CHECK WIRING HARNESS FOR OPEN CIRCUIT Check continuity between ABS actuator and electric unit (control unit) harness connector E125 and the malfunctioning wheel sensor harness connector E18, E117, C10 or C11. ABS actuator and electric unit (control unit) Wheel sensor Connector Terminal Wheel sensor Connector 45 Front LH 46 33 E125 Rear LH 43 2 2 C11 42 Rear RH 2 1 E117 37 36 Terminal 1 E18 34 Front RH Continuity Yes 1 2 C10 1 Continuity should exist. OK or NG OK >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NG >> Repair the circuit. Engine System Inspection EFS005JO INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results ENGINE SIGNAL 1 ENGINE SIGNAL 2 ENGINE SIGNAL 3 ENGINE SIGNAL 4 ENGINE SIGNAL 6 Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. Revision: February 2006 BRC-188 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 2. ENGINE SYSTEM INSPECTION A 1. Perform ECM self-diagnosis and repair as necessary. 2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. OK or NG OK >> Inspection End. NG >> Repair or replace as necessary. ABS/TCS/VDC Control Unit Inspection B C EFS005JP INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK D Check self-diagnosis results. E Self-diagnosis results CONTROLLER FAILURE VARIANT CODING BRC Is the above displayed in the self-diagnosis display items? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NO >> Inspection End. Steering Angle Sensor System EFS005JQ INSPECTION PROCEDURE G H 1. CHECK SELF-DIAGNOSIS RESULT I Check self-diagnosis results. Self-diagnosis results J ST ANGLE SEN CIRCUIT ST ANG SEN COM CIR Is above displayed in self-diagnosis item? YES >> GO TO 2. NO >> Inspection End. K 2. CHECK CONNECTOR L 1. 2. Turn ignition switch OFF. Disconnect steering angle sensor connector M47 and ABS actuator and electric unit (control unit) connector E125 and check terminals for deformation, disconnection, looseness, or damage. Repair or replace as necessary. 3. Reconnect connectors and repeat ABS actuator and electric unit (control unit) self-diagnosis. Is "ST ANGLE SEN CIRCUIT" or "ST ANG SEN COM CIR" displayed? YES >> GO TO 3. NO >> Inspection End. Revision: February 2006 BRC-189 2005 Xterra M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. 1. 2. CHECKING STEERING ANGLE SENSOR POWER AND GROUND Turn ignition switch ON. Check voltage between steering angle sensor harness connector M47 and body ground. Terminals Measured value (Approx.) (+) Steering angle sensor connector (-) Terminal 1 M47 3 Ground 12V 12V WFIA0398E 3. 4. Turn ignition switch OFF. Check resistance between steering angle sensor harness connector M47 and body ground. Terminals (-) Measured value Ω (Approx.) Ground 0Ω (+) Steering angle sensor connector Terminal M47 2 WFIA0399E OK or NG OK >> GO TO 4. NG >> Repair the circuit. 4. CHECK STEERING ANGLE SENSOR HARNESS 1. 2. 3. Check CAN communication system. Refer to LAN-21, "CAN COMMUNICATION" . Disconnect steering angle sensor connector M47 and ABS actuator and electric unit (control unit) connector E125. Check continuity between ABS actuator and electric unit (control unit) connector E125 and steering angle sensor connector M47. A B Ter- Continuity minal Connector Terminal Connector ABS actuator and electric unit (control unit): E125 11 Steering angle sensor: M47 4 Yes ABS actuator and electric unit (control unit): E125 15 Steering angle sensor: M47 5 Yes WFIA0400E OK or NG OK >> GO TO 5. NG >> Repair or replace harness. Revision: February 2006 BRC-190 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 5. CHECK STEERING WHEEL PLAY A Check steering wheel play. Refer to PS-8, "CHECKING STEERING WHEEL PLAY" . OK or NG OK >> GO TO 6. NG >> Adjust steering wheel play. B 6. CHECK DATA MONITOR 1. 2. C Connect steering angle sensor and ABS actuator and electric unit (control unit) connectors. Use “DATA MONITOR” to check if the status of "STR ANGLE SIG" is normal. Steering condition Data monitor Straight-ahead –3.5 deg to +3.5 deg Turn wheel to the right by 90° Approx. - 90deg Turn wheel to the left by 90° Approx. + 90deg D E OK or NG BRC OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis again. NG >> Replace spiral cable (steering angle sensor) and adjust neutral position of steering angle sensor. Refer to BRC-212, "Adjustment of Steering Angle Sensor Neutral Position" . G Yaw Rate/Side/Decel G Sensor System Inspection EFS005JR CAUTION: Sudden turns (such as spin turns, acceleration turns), drifting, etc. when VDC function is OFF may cause the yaw rate/side/decel G sensor system to indicate a problem. This is not a problem if normal operation can be resumed after restarting the engine. H I INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK J Check self-diagnosis results. Self-diagnosis results K YAW RATE SENSOR SIDE G-SEN CIRCUIT G-SENSOR L CAUTION: If vehicle is on turntable at entrance to parking garage, or on other moving surface, VDC OFF indicator lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor system malfunction. However, in this case there is no malfunction in yaw rate sensor system. Take vehicle off of turntable or other moving surface, and start engine. Results will return to normal. Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector E125 and yaw rate/side/decel G sensor connector B73. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-191 2005 Xterra M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. YAW RATE/SIDE/DECEL G SENSOR HARNESS INSPECTION 1. 2. Turn off the ignition switch and disconnect yaw rate/side/decel G sensor connector B73 and ABS actuator and electric unit (control unit) connector E125. Check continuity between the ABS actuator and electric unit (control unit) connector E125 and the yaw rate/side/decel G sensor connector B73. ABS actuator and electric unit (control unit) harness connector E125 Yaw rate/side/decel G sensor harness connector B73 6 3 24 5 25 1 29 2 Continuity Yes OK or NG OK >> GO TO 4. NG >> Repair or replace as necessary. 4. YAW RATE/SIDE/DECEL G SENSOR INSPECTION 1. 2. Connect the yaw rate/side/decel G sensor connector B73 and ABS actuator and electric unit (control unit) connector E125. Use “DATA MONITOR” to check if the yaw rate/side/decel G sensor signals are normal. Vehicle status Yaw rate sensor (Data monitor standard) Side G sensor (Data monitor standard) Decel G Sensor (Data monitor standard) When stopped -4 to +4 deg/s -1.1 to +1.1 m/s -0.08 G to +0.08 G Right turn Negative value Negative value - Left turn Positive value Positive value - Speed up - - Negative value Speed down - - Positive value OK or NG OK >> Inspection End. NG >> Replace the yaw rate/side/decel G sensor. Refer to BRC-219, "Removal and Installation" . Revision: February 2006 BRC-192 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] Solenoid and VDC Change-Over Valve System Inspection EFS005JS A INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK B Check self-diagnosis results. Self-diagnosis results C FR LH IN ABS SOL FR LH OUT ABS SOL RR RH IN ABS SOL D RR RH OUT ABS SOL FR RH IN ABS SOL E FR RH OUT ABS SOL RR LH IN ABS SOL RR LH OUT ABS SOL BRC CV 1 CV 2 SV 1 G SV 2 Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. H 2. CONNECTOR INSPECTION I 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. J K L M Revision: February 2006 BRC-193 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. 1. CHECKING SOLENOID POWER AND GROUND Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 32 Body ground — Measured value (Approx.) 12V WFIA0195E 2. Check resistance between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 Body ground — — Measured value Ω (Approx.) 0Ω 0Ω OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NG >> Repair the circuit. Actuator Motor, Motor Relay, and Circuit Inspection WFIA0196E EFS005JT INSPECTION PROCEDURE 1. CHECKING SELF-DIAGNOSIS RESULTS Check self-diagnosis results. Self-diagnosis results PUMP MOTOR ACTUATOR RLY Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-194 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. 1. CHECKING ABS MOTOR AND MOTOR RELAY POWER SYSTEM A Check voltage between ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 1 B Measured value (Approx.) 12V Body ground — C D WFIA0209E 2. Check resistance between ABS actuator and electric unit (control unit) connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 16 47 E Measured value Ω (Approx.) 0Ω 0Ω Body ground — — OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NG >> Repair the circuit. Stop Lamp Switch System Inspection BRC G WFIA0196E H I EFS005JU INSPECTION PROCEDURE J 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. K Self-diagnosis results STOP LAMP SW L Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. M 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and stop lamp switch connector E38. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-195 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. STOP LAMP SWITCH INSPECTION Check the voltage between the ABS actuator and electric unit (control unit) harness connector E125 terminal 41 and body ground. Brake pedal depressed : Battery voltage (approx. 12V) Brake pedal not depressed : Approx. 0V OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NG >> GO TO 4. WFIA0198E 4. STOP LAMP RELAY CIRCUIT INSPECTION 1. 2. Disconnect the stop lamp relay harness connector E12. Check the continuity between the ABS actuator and electric unit (control unit) harness connector E125 terminal 41 and stop lamp relay harness connector E12 terminal 5. Continuity should exist. OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NG >> Refer to LT-81, "STOP LAMP" . WFIA0325E ABS/TCS/VDC Control Unit Power and Ground Systems Inspection EFS005JV INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK Check self-diagnosis results. Self-diagnosis results BATTERY VOLTAGE Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-196 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. ABS/TCS/VDC CONTROL UNIT POWER AND GROUND CIRCUIT INSPECTION A Measure the voltage and continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. Signal name ABS actuator and electric unit (control unit) harness connector E125 Power supply Ground B Body ground 1 C — 32 Measured value Battery voltage (Approx. 12V) D 16 — 47 Continuity should exist. E OK or NG OK >> Check the battery for loose terminals, low voltage, etc. Repair as necessary. NG >> Repair the circuit. Brake Fluid Level Sensor System Inspection BRC EFS005JW INSPECTION PROCEDURE 1. SELF-DIAGNOSIS RESULT CHECK G 1. 2. H Check the brake reservoir tank fluid level. If the level is low, add brake fluid. Erase the self-diagnosis results and check the self-diagnosis results. Self-diagnosis results BR FLUID LEVEL LOW I Is the above displayed in the self-diagnosis display items? YES >> GO TO 2. NO >> Inspection End. J 2. CONNECTOR INSPECTION 1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and brake fluid level switch connector E21. 2. Check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. Revision: February 2006 BRC-197 2005 Xterra K L M TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. CHECK THE HARNESS BETWEEN THE BRAKE FLUID LEVEL SENSOR AND THE ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) Check the continuity between the brake fluid level switch harness connector E21 and the ABS actuator and electric unit (control unit) harness connector E125. ABS actuator and electric unit (control unit) harness connector E125 Brake fluid level switch harness connector E21 Continuity 8 1 Yes 8 Ground No Ground 2 Yes OK or NG OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NG >> Repair the circuit. Active Booster System Inspection EFS005JX INSPECTION PROCEDURE 1. DISPLAY SELF DIAGNOSIS RESULTS Check self-diagnosis result display item. Self-diagnosis results ABS ACTIVE BOOSTER SV NG ABS ACTIVE BOOSTER RESPONSE NG ABS BRAKE RELEASE SW NG ABS BRAKE BOOSTER DEFECT Is the self-diagnosis result display item shown above displayed? YES >> GO TO 2. NO >> Inspection End. 2. CONNECTOR INSPECTION 1. 2. Turn the ignition switch OFF. Disconnect the active booster connector E49 and ABS actuator and electric unit (control unit) connector E125 and inspect the terminals for deformation, disconnection, looseness, or damage. OK or NG OK >> GO TO 3. NG >> Repair connector. Revision: February 2006 BRC-198 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 3. ACTIVE BOOSTER CIRCUIT INSPECTION 1. 2. A Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and active booster harness connector E49. ABS actuator and electric unit (control unit) harness connector E125 Active booster harness connector E49 17 3 27 1 28 5 30 2 31 4 B Continuity C Yes D Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 Body ground E BRC Continuity 17 G 27 28 — No H 30 31 OK or NG OK >> GO TO 4. NG >> Repair or replace harness or connector. I 4. ACTIVE BOOSTER SENSOR INSPECTION 1. 2. J Reconnect the active booster and ABS actuator and electric unit (control unit) connectors. Use "DATA MONITOR" to check if the status of "RELEASE SW NO" and "RELEASE SW NC" is normal. Condition When brake pedal is depressed When brake pedal is released Data monitor display RELEASE SW NO RELEASE SW NC ON OFF OFF ON L M OK or NG OK >> Inspection End. NG >> Replace active booster. Refer to BR-17, "Removal and Installation" . Pressure Sensor System Inspection EFS005JY FRONT PRESSURE INSPECTION PROCEDURE 1. DISPLAY SELF DIAGNOSIS RESULTS Check self-diagnosis result display item. Self-diagnosis results PRESS SEN CIRCUIT Is the self-diagnosis result display item shown above displayed? YES >> GO TO 2. NO >> Inspection End. Revision: February 2006 BRC-199 K 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 2. CONNECTOR INSPECTION 1. 2. Turn the ignition switch OFF. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) connector E125 and inspect the terminals for deformation, disconnection, looseness, or damage. OK or NG OK >> GO TO 3. NG >> Repair connector. 3. FRONT PRESSURE SENSOR CIRCUIT INSPECTION 1. 2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and front pressure sensor harness connector E31. ABS actuator and electric unit (control unit) harness connector E125 Front pressure sensor harness connector E31 18 3 19 1 20 2 Continuity Yes Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 Body ground Continuity — No 18 19 20 OK or NG OK >> GO TO 4. NG >> Repair or replace harness or connector. 4. FRONT PRESSURE SENSOR INSPECTION 1. 2. Reconnect the front pressure sensor and ABS actuator and electric unit (control unit) connectors. Use "DATA MONITOR" to check if the status of "PRESS SENSOR" is normal. Data monitor display (Approx.) PRESS SENSOR Positive value 0 bar Condition When brake pedal is depressed When brake pedal is released OK or NG OK >> Inspection End. NG >> Replace front pressure sensor. REAR PRESSURE INSPECTION PROCEDURE 1. DISPLAY SELF DIAGNOSIS RESULTS Check self-diagnosis result display item. Self-diagnosis results PRESS SEN CIRCUIT Is the self-diagnosis result display item shown above displayed? YES >> GO TO 2. NO >> Inspection End. Revision: February 2006 BRC-200 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] 2. CONNECTOR INSPECTION A 1. 2. Turn the ignition switch OFF. Disconnect the rear pressure sensor connector E32 and ABS actuator and electric unit (control unit) connector E125 and inspect the terminals for deformation, disconnection, looseness, or damage. OK or NG OK >> GO TO 3. NG >> Repair connector. B C 3. REAR PRESSURE SENSOR CIRCUIT INSPECTION 1. 2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and rear pressure sensor harness connector E32. ABS actuator and electric unit (control unit) harness connector E125 Rear pressure sensor harness connector E32 21 1 22 3 23 2 Continuity E BRC Yes Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 and body ground. ABS actuator and electric unit (control unit) harness connector E125 D G Body ground Continuity H — No I 21 22 23 OK or NG OK >> GO TO 4. NG >> Repair or replace harness or connector. J 4. REAR PRESSURE SENSOR INSPECTION K 1. 2. L Reconnect the rear pressure sensor and ABS actuator and electric unit (control unit) connectors. Use "DATA MONITOR" to check if the status of "PRESS SEN 2" is normal. Condition Data monitor display (Approx.) M PRESS SEN 2 When brake pedal is depressed Positive value When brake pedal is released 0 bar OK or NG OK >> Inspection End. NG >> Replace rear pressure sensor. Revision: February 2006 BRC-201 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] Steering Angle Sensor Safe Mode Inspection EFS005JZ INSPECTION PROCEDURE 1. INDICATOR LAMP CHECK Check that VDC OFF indicator lamp is on. OK or NG OK >> GO TO 2. NG >> GO TO 3. 2. ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION Adjust steering angle sensor neutral position. Refer to BRC-212, "Adjustment of Steering Angle Sensor Neutral Position" . OK or NG OK >> GO TO 3. NG >> Check steering angle sensor. Refer to BRC-189, "Steering Angle Sensor System" . 3. INDICATOR LAMP CHECK Check that VDC OFF indicator lamp is off. OK or NG OK >> GO TO 4. NG >> Perform basic inspection. Refer to BRC-171, "Basic Inspection" . 4. CHECK SELF-DIAGNOSTIC RESULTS Perform ABS actuator and electric unit (control unit) self-diagnosis. Self-diagnosis results ST ANGL SEN SAFE NOTE: When self-diagnostic results show items other than those above, perform repair or replacement for the item indicated and repeat self-diagnosis. Is the above displayed on self-diagnosis display? YES >> Erase error memory. NO >> Inspection End. CAN Communication System Inspection EFS005K0 INSPECTION PROCEDURE 1. CHECK CONNECTOR 1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminal. 2. Reconnect connector to perform self-diagnosis. Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items? YES >> Print out the self-diagnostic results, and refer to LAN-21, "CAN COMMUNICATION" . NO >> Connector terminal is loose, damaged, open, or shorted. Revision: February 2006 BRC-202 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL" EFS005K1 A INSPECTION PROCEDURE 1. PERFORM SELF-DIAGNOSIS B Perform ABS actuator and electric unit (control unit) self-diagnosis. Self-diagnosis results C ST ANGLE SEN SIGNAL Do self-diagnosis results indicate anything other than shown above? YES >> Perform repair or replacement for the item indicated. NO >> Perform adjustment of steering angle sensor neutral position. Refer to BRC-212, "Adjustment of Steering Angle Sensor Neutral Position" . GO TO 2. D 2. PERFORM SELF-DIAGNOSIS AGAIN E 1. Turn the ignition switch to OFF and then to ON and erase self-diagnosis results. 2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. Are any self-diagnosis results displayed? YES >> Replace steering angle sensor. Refer to BRC-218, "Removal and Installation" . NO >> Inspection End. Inspection For Self-diagnosis Result "DECEL G SEN SET" BRC G EFS005K2 INSPECTION PROCEDURE H 1. PERFORM SELF-DIAGNOSIS Perform ABS actuator and electric unit (control unit) self-diagnosis. I Self-diagnosis results DECEL G SEN SET Do self-diagnosis results indicate anything other than shown above? YES >> Perform repair or replacement for the item indicated. NO >> Perform calibration of decel G sensor. Refer to BRC-212, "Calibration of Decel G Sensor" . GO TO 2. J K 2. PERFORM SELF-DIAGNOSIS AGAIN L 1. Turn the ignition switch to OFF and then to ON and erase self-diagnosis results. 2. Perform ABS actuator and electric unit (control unit) self-diagnosis again. Are any self-diagnosis results displayed? YES >> Replace decel G sensor. Refer to BRC-219, "Removal and Installation" . NO >> Inspection End. VDC OFF Indicator lamp Does Not Illuminate M EFS005K3 INSPECTION PROCEDURE 1. CHECK VDC OFF INDICATOR LAMP Disconnect ABS actuator and electric unit (control unit) connector E125. Do the ABS warning lamp and VDC OFF indicator lamp illuminate? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NO >> Replace combination meter. Refer to IP-12, "COMBINATION METER" . Revision: February 2006 BRC-203 2005 Xterra TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS [HDC/HSA/VDC/TCS/ABS] Component Inspection EFS005K4 VDC OFF SWITCH Check the continuity between terminals 1 and 2. 1-2 : Continuity should exist when pushing the switch. Continuity should not exist when releasing the switch. PFIA0307E HDS SWITCH Check the continuity between terminals 1 and 2. 1-2 : Continuity should exist when pushing the switch. Continuity should not exist when releasing the switch. WFIA0327E Revision: February 2006 BRC-204 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [HDC/HSA/VDC/TCS/ABS] TROUBLE DIAGNOSES FOR SYMPTOMS ABS Works Frequently PFP:99999 A EFS005K5 1. CHECK WARNING LAMP ACTIVATION B Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-178, "SELF-DIAGNOSIS" . C D 2. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections OK or NG OK >> GO TO 3. NG >> Repair or replace as necessary. E BRC G 3. CHECK FRONT AND REAR AXLES Check front and rear axles for excessive looseness. Refer to FAX-5, "WHEEL BEARING INSPECTION" , RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226). OK or NG OK >> GO TO 4. NG >> Repair as necessary. 4. CHECK BRAKE FLUID PRESSURE H I J Check brake fluid pressure distribution. Refer to BRC-171, "Basic Inspection" . Is brake fluid pressure distribution normal? YES >> Inspection End. NO >> Perform Basic Inspection. Refer to BRC-171, "Basic Inspection" . K L M Revision: February 2006 BRC-205 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [HDC/HSA/VDC/TCS/ABS] Unexpected Pedal Action EFS005K6 1. CHECK WARNING LAMP ACTIVATION Make sure warning lamp remains off while driving. OK or NG OK >> GO TO 2. NG >> Carry out self-diagnosis. Refer to BRC-178, "SELF-DIAGNOSIS" . 2. CHECK BRAKE PEDAL STROKE Check brake pedal stroke. Is pedal stroke excessive? YES >> Perform Basic Inspection. Refer to BRC-171, "Basic Inspection" . NO >> GO TO 3. SBR540A 3. CHECK CONNECTOR AND BRAKING PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> GO TO 4. NG >> Perform Basic Inspection. Refer to BRC-171, "Basic Inspection" . 4. CHECK WHEEL SENSORS Check the following. ● Wheel sensor mounting for looseness ● Wheel sensors for physical damage ● Wheel sensor connectors for terminal damage or loose connections OK or NG OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, disconnection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. NG >> Repair or replace as necessary. Revision: February 2006 BRC-206 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [HDC/HSA/VDC/TCS/ABS] Long Stopping Distance EFS005K7 A 1. CHECK BASE BRAKING SYSTEM PERFORMANCE 1. 2. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector. Drive vehicle and check brake operation. NOTE: ● Stopping distance may be longer than vehicles without ABS when road condition is slippery. ● Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN21, "CAN COMMUNICATION" . OK or NG OK >> Go to BRC-205, "ABS Works Frequently" . NG >> Perform Basic Inspection. Refer to BRC-171, "Basic Inspection" . ABS Does Not Work B C D E EFS005K8 BRC CAUTION: The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less. G 1. CHECK WARNING LAMP ACTIVATION Turn ignition switch ON and check for warning lamp activation. ● Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON. OK or NG OK >> Carry out self-diagnosis. Refer to BRC-178, "SELF-DIAGNOSIS" . NG >> Go to BRC-208, "ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On" . Pedal Vibration or ABS Operation Noise H I EFS005K9 NOTE: During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indicate a malfunction. J K 1. CHECK SYMPTOM L 1. Apply brake. 2. Start engine. Does the symptom occur only when engine is started? YES >> Carry out self-diagnosis. Refer to BRC-178, "SELF-DIAGNOSIS" . NO >> GO TO 2. M 2. RECHECK SYMPTOM Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on? YES NO >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric unit (control unit) and reroute as necessary. >> Go to BRC-205, "ABS Works Frequently" . Revision: February 2006 BRC-207 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [HDC/HSA/VDC/TCS/ABS] ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On EFS005KA 1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) FUSES Check 30A fusible link n and 40A fusible link l for ABS actuator and electric unit (control unit). For fusible link layout, refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . OK or NG OK >> GO TO 2. NG >> If fusible link is blown, be sure to eliminate cause of problem before replacing. 2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS 1. Disconnect ABS actuator and electric unit (control unit) connector. 2. Check voltage between ABS actuator and electric unit (control unit) connector terminal 1 and ground and terminal 32 and ground. Does battery voltage exist? YES >> GO TO 3. NO >> Repair harness or connectors between fusible link and ABS actuator and electric unit (control unit). WFIA0199E 3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT Check continuity between ABS actuator and electric unit (control unit) connector terminal 16 and ground and terminal 47 and ground. Does continuity exist? YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NO >> Repair harness or connectors between ABS actuator and electric unit (control unit) and ground. WFIA0196E ABS Warning Lamp Stays On When Ignition Switch Is Turned On EFS005KB 1. CARRY OUT SELF-DIAGNOSIS Carry out self-diagnosis. Refer to BRC-178, "SELF-DIAGNOSIS" . Are malfunctions detected in self-diagnosis? YES >> Refer to BRC-179, "Display Item List" . NO >> Refer to DI-28, "WARNING LAMPS" . Revision: February 2006 BRC-208 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [HDC/HSA/VDC/TCS/ABS] Vehicle Jerks During TCS/VDC Activation EFS005KC A 1. ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS Perform ABS actuator and electric unit (control unit) self-diagnosis. Are self-diagnosis result items displayed? YES >> After checking and repairing the applicable item, perform the ABS actuator and electric unit (control unit) self-diagnosis again. NO >> GO TO 2. B C 2. ENGINE SPEED SIGNAL INSPECTION D Perform data monitor with CONSULT-II for the ABS actuator and electric unit (control unit). Is the engine speed at idle 400 rpm or higher? YES >> GO TO 4. NO >> GO TO 3. E 3. ECM SELF-DIAGNOSIS BRC Perform ECM self-diagnosis. Are self-diagnosis result items displayed? YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again. NO >> GO TO 4. G H 4. TCM SELF-DIAGNOSIS Perform TCM self-diagnosis. Are self-diagnosis result items displayed? YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again. NO >> GO TO 5. I J 5. CONNECTOR INSPECTION Disconnect the ABS actuator and electric unit (control unit) connector and the ECM connectors and check the terminals for deformation, disconnection, looseness or damage. OK or NG OK >> GO TO 6. NG >> Repair or replace as necessary. 6. CAN COMMUNICATION INSPECTION L M Check the CAN communication system. Refer to BRC-202, "CAN Communication System Inspection" . OK or NG OK >> Inspection End. NG >> Refer to LAN-21, "CAN COMMUNICATION" . Revision: February 2006 K BRC-209 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [HDC/HSA/VDC/TCS/ABS] Stop Lamp Relay Inspection EFS005KD STOP LAMPS TURN ON THOUGH HDC DOES NOT FUNCTION 1. INSPECTION OF STOP LAMP RELAY 1. 2. 3. Turn ignition switch OFF. Disconnect stop lamp relay connector E12. Check continuity between stop lamp relay terminals 3 and 5. Condition Continuity 12V direct current supply between terminals 1 and 2 Yes No current supply No OK or NG OK >> GO TO 2. NG >> Replace stop lamp relay. SEF145X 2. INSPECTION OF STOP LAMP RELAY CIRCUIT 1. 2. Disconnect ABS actuator and electric unit (control unit) connector E125. Check continuity between ABS actuator and electric unit (control unit) connector E125 terminal 13 and ground. Continuity should not exist. OK or NG OK >> Replace ABS actuator and electric unit (control unit). Refer to BRC-216, "Removal and Installation" . NG >> Repair or replace harness or connector. WFIA0353E STOP LAMPS DO NOT TURN ON THOUGH HDC FUNCTIONS 1. INSPECTION OF STOP LAMP RELAY 1. 2. 3. Turn ignition switch OFF. Disconnect stop lamp relay connector E12. Check continuity between stop lamp relay terminals 3 and 5. Condition Continuity 12V direct current supply between terminals 1 and 2 Yes No current supply No OK or NG OK >> Repair the stop lamp circuit. NG >> Replace stop lamp relay. SEF145X HDC Switch Inspection EFS005KE 1. HDC SWITCH INSPECTION Check if the HDC indicator lamp in the combination meter turns on or flashes when pressing HDC switch. OK or NG OK >> Inspection End. NG >> GO TO 2. Revision: February 2006 BRC-210 2005 Xterra TROUBLE DIAGNOSES FOR SYMPTOMS [HDC/HSA/VDC/TCS/ABS] 2. CHECK HDC SWITCH CIRCUIT 1. 2. A Disconnect ABS actuator and electric unit (control unit) connector E125. Check continuity between ABS actuator and electric unit (control unit) connector E125 terminal 9 and HDC switch connector M155 terminal 2. B C Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness or connector. D WFIA0354E 3. CHECK HDC SWITCH GROUND E Check continuity between HDC switch connector M155 terminal 1 and body ground. BRC Continuity should exist. OK or NG OK >> Replace HDC switch. NG >> Repair or replace harness or connector. G H WFIA0355E I J K L M Revision: February 2006 BRC-211 2005 Xterra ON-VEHICLE SERVICE [HDC/HSA/VDC/TCS/ABS] ON-VEHICLE SERVICE Adjustment of Steering Angle Sensor Neutral Position PFP:00000 EFS005KF After removing/installing or replacing ABS actuator and electric unit (control unit), steering angle sensor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to adjust neutral position of steering angle sensor before running vehicle. WITH CONSULT-II 1. 2. 3. Stop vehicle with front wheels in straight-ahead position. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition switch ON (do not start engine). Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-II screen in this order. BBIA0538E 4. Touch “START”. CAUTION: Do not touch steering wheel while adjusting steering angle sensor. 5. After approximately 10 seconds, touch “END”. (After approximately 60 seconds, it ends automatically.) 6. Turn ignition switch OFF, then turn it ON again. CAUTION: Do not touch steering wheel while adjusting steering angle sensor. WFIA0239E 7. Run vehicle with front wheels in straight-ahead position, then stop. 8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen. Then check that “STR ANGLE SIG” is within 0±3.5 deg. If value is more than specification, repeat steps 3 to 7. 9. Erase memory of ABS actuator and electric unit (control unit) and ECM. 10. Turn ignition switch to OFF. WITHOUT CONSULT-II Set the steering wheel in a straight forward position and drive the vehicle at 10 mph (15 km/h) or more for 10 minutes. When the procedure is complete, the SLIP indicator lamp and VDC OFF indicator lamp will turn off. Calibration of Decel G Sensor EFS005KG After removing/installing or replacing ABS actuator and electric unit (control unit), yaw rate/side/decel G sensor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to calibrate the decel G sensor before running vehicle. NOTE: Calibration of decel G sensor requires CONSULT-II. 1. Stop vehicle with front wheels in straight-ahead position. CAUTION: ● The work should be done on a level area with an unloaded vehicle. ● Keep all the tires inflated to the correct pressures. Adjust the tire pressure to the specified pressure value. 2. Connect CONSULT-II with CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition switch ON (do not start engine). Revision: February 2006 BRC-212 2005 Xterra ON-VEHICLE SERVICE [HDC/HSA/VDC/TCS/ABS] CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be A detected in self-diagnosis depending on control unit which carries out CAN communication. 3. Touch "START (NISSAN BASED VHCL)", "ABS", "WORK SUPPORT" and "DECEL G SEN CALIBRATION" on CONSULT-II screen in this order. Refer to BRC-177, "CONSULT-II BASIC OPERATION PRO- B CEDURE" . 4. Touch "START". CAUTION: C Set vehicle as shown in the display. 5. After approximately 10 seconds, touch "END". (After approximately 60 seconds, it ends automatically.) D 6. Turn ignition switch OFF, then turn it ON again. CAUTION: Be sure to carry out above operation. E 7. Run vehicle with front wheels in straight-ahead position, then stop. SFIA1162E 8. Select "DATA MONITOR", "SELECTION FROM MENU", and BRC "DECEL G SEN" on CONSULT-II screen. Then check that "DECEL G SEN" is within ±0.08G. If value is more than specification, repeat steps 3 to 7. 9. Erase memory of ABS actuator and electric unit (control unit) and ECM. G 10. Turn ignition switch to OFF. H I J K L M Revision: February 2006 BRC-213 2005 Xterra WHEEL SENSORS [HDC/HSA/VDC/TCS/ABS] WHEEL SENSORS Removal and Installation PFP:47910 EFS005SH WFIA0405E 1. Front wheel sensor 2. Rear wheel sensor REMOVAL 1. 2. 3. Remove wheel sensor mounting screw(s). ● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sensor mounting bolt. Refer to BR-23, "Removal and Installation of Brake Caliper and Disc Rotor" . Pull out the sensor, being careful to turn it as little as possible. CAUTION: ● Be careful not to damage sensor edge and sensor rotor teeth. ● Do not pull on the sensor harness. Disconnect wheel sensor harness electrical connector, then remove harness from mounts. INSTALLATION ● – – – ● Before installing wheel sensors, Inspect wheel sensor assembly and replace if damaged. Clean wheel sensor hole and mounting surface with brake cleaner and a lint-free shop rag. Be careful that dirt and debris do not enter the axle. Install a new wheel sensor O-ring, then apply a coat of suitable grease to the O-ring and mounting hole. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" . Installation is in the reverse order of removal. Revision: February 2006 BRC-214 2005 Xterra SENSOR ROTOR [HDC/HSA/VDC/TCS/ABS] SENSOR ROTOR Removal and Installation PFP:47970 A EFS005SI FRONT The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub and bearing assembly. Refer to FAX-5, "Removal and Installation" . REAR Removal 1. 2. C Remove axle shaft assembly. Refer to RAX-19, "Removal and Installation" . NOTE: It is necessary to disassemble the rear axle to replace the sensor rotor. Pull the sensor rotor of off the axle shaft using Tool and a press. Tool number B : 205-D002 ( — D ) E Installation 1. 2. Install new sensor rotor on axle shaft using a suitable length steel tube and a press. Make sure sensor rotor is fully seated. CAUTION: Do not reuse the old sensor rotor. Install axle shaft assembly. Refer to RAX-19, "Removal and Installation" . CAUTION: Do not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assembly is removed from the axle shaft housing. BRC G H WFIA0341E I J K L M Revision: February 2006 BRC-215 2005 Xterra ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [HDC/HSA/VDC/TCS/ABS] ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) Removal and Installation PFP:47660 EFS005SK WFIA0389E 1. To rear left 2. To rear right 3. To front left 4. To front right 5. From the master cylinder secondary side 6. From the master cylinder primary side 7. ABS actuator and electric unit (control unit) 8. Harness connector 9. Grommet 10. Collar REMOVAL 1. 2. 3. 4. 5. Disconnect the negative battery terminal. Drain the brake fluid. Refer to BR-9, "Drain and Refill" . Disconnect the actuator harness from the ABS actuator and electric unit (control unit). CAUTION: ● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from being damaged. ● Be careful not to splash brake fluid on painted areas. Disconnect the brake tubes. Remove three bolts and then the ABS actuator and electric unit (control unit). Revision: February 2006 BRC-216 2005 Xterra ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) [HDC/HSA/VDC/TCS/ABS] INSTALLATION Installation is in the reverse order of removal. CAUTION: To install, use a flare nut wrench (commercial service tool). ● Always tighten brake tubes to specification when installing. Refer to BR-11, "BRAKE PIPING AND HOSE" . ● Never reuse drained brake fluid. ● After installation of the ABS actuator and electric unit (control unit), refill brake system with new brake fluid. Then bleed the air from the system. Refer to BR-10, "Bleeding Brake System" . NOTE: If the ABS actuator and electric unit (control unit) is replaced, make sure to adjust position of steering angle sensor. Refer to BRC-142, "Adjustment of Steering Angle Sensor Neutral Position" . A B C D E BRC G H I J K L M Revision: February 2006 BRC-217 2005 Xterra STEERING ANGLE SENSOR [HDC/HSA/VDC/TCS/ABS] STEERING ANGLE SENSOR Removal and Installation PFP:25554 EFS005KK Refer to SRS-44, "Removal and Installation" . NOTE: ● The steering angle sensor is an integral part of the spiral cable. ● If the ABS actuator and electronic unit (control unit) is replaced, make sure to adjust position of steering angle sensor. Refer to BRC-212, "Adjustment of Steering Angle Sensor Neutral Position" . Revision: February 2006 BRC-218 2005 Xterra G SENSOR [HDC/HSA/VDC/TCS/ABS] G SENSOR Removal and Installation PFP:47930 A EFS005KL REMOVAL 1. 2. 3. Remove center console. Refer to IP-15, "CENTER CONSOLE" . Remove yaw rate/side/decel G sensor attaching nuts as shown. ● The location of the sensor is the same for all models. CAUTION: ● Do not use power tools to remove or install yaw rate/side/ decel G sensor. ● Do not drop or strike the yaw rate/side/decel G sensor. Disconnect harness connector and remove the yaw rate/side/ decel G sensor. B C D E WFIA0230E INSTALLATION BRC Installation is in the reverse order of removal. NOTE: After performing the above work, calibrate the decel G sensor. Refer to BRC-212, "Calibration of Decel G Sensor" . G H I J K L M Revision: February 2006 BRC-219 2005 Xterra G SENSOR [HDC/HSA/VDC/TCS/ABS] Revision: February 2006 BRC-220 2005 Xterra
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