SIMATIC ET 200 For Distributed Automation Solutions Brochure Et200 En

User Manual: ET 200

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SIMATIC Distributed I/O

SIMATIC ET 200

For distributed automation solutions

Answers for industry.

Brochure

Edition

November

2012

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2SIMATIC ET 200

With SIMATIC ET 200 a wide range of distributed I/O sy-

stems is available - for solutions in the control cabinet or

without a control cabinet directly at the machine, as well

as for applications in hazardous areas.

SIMATIC ET 200

ET 200SP

A new generation of

scalable I/O

from page 18

ET 200S

Discretely modular design

and multifunctional

from page 22

ET 200MP

The multi-channel and

multi-functional IO-device

of the S7-1500

from page 29

ET 200M

Modular design with

S7-300 modules

from page 33

ET 200pro

Modular design and multi-

functional

from page 42

ET 200eco PN

Low-cost, space-saving

block I/O

from page 50

ET 200eco

Low-cost, digital block I/O

from page 51

Without control cabinet (IP65/67)

In a control cabinet (IP20)

The modular design allows the ET 200 system to be scaled

up and expanded in small, easy steps: digital and analog

inputs/outputs, intelligent modules with CPU functionality,

safety engineering, motor starters, pneumatic systems, fre-

quency converters, and diverse technology modules.

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SIMATIC ET 200 3

Highlights

■ Multifunctional

■ Modular

■ Discretely scalable

■ Networking via PROFINET and PROFIBUS

Contents

Totally Integrated Automation . . . . . . . . . . . . . . . . 4

System characteristics . . . . . . . . . . . . . . . . . . . . . . .6

SIMATIC ET 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Distributed automation . . . . . . . . . . . . . . . . . . . . . . . 8

Product range at a glance . . . . . . . . . . . . . . . . . . . .10

Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . .12

ET 200 - characteristics . . . . . . . . . . . . . . . . . . . . . .14

Solutions in the control cabinet . . . . . . . . . . . . . .18

SIMATIC ET 200SP . . . . . . . . . . . . . . . . . . . . . . . . . .18

SIMATIC ET 200S . . . . . . . . . . . . . . . . . . . . . . . . . . .22

SIMATIC ET 200MP . . . . . . . . . . . . . . . . . . . . . . . . . .29

SIMATIC ET 200M . . . . . . . . . . . . . . . . . . . . . . . . . .33

SIMATIC ET 200iSP . . . . . . . . . . . . . . . . . . . . . . . . .37

Solutions without a control cabinet . . . . . . . . . . .42

SIMATIC ET 200pro . . . . . . . . . . . . . . . . . . . . . . . . .42

SIMATIC ET 200eco PN . . . . . . . . . . . . . . . . . . . . . . .50

SIMATIC ET 200eco . . . . . . . . . . . . . . . . . . . . . . . . .51

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

SIMATIC overview . . . . . . . . . . . . . . . . . . . . . . . . .59

Communication over PROFINET and PROFIBUS, uniform

engineering, transparent diagnostic possibilities as well

as optimal interfacing to SIMATIC controllers and HMI

units prove the unique integration of Totally Integrated

Automation.

ET 200iSP

Intrinsically safe version

for hazardous area

from page 37

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4System features

Totally Integrated Automation

Rely on new productivity standards

for sustained competitive advantages

Totally Integrated Automation

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System features 5

To be able to respond to the increasing international

competitive pressure, it is more important than ever to

consistently make full use of the potential for optimiza-

tion – over the complete lifecycle of a machine or

plant.

Optimized processes reduce the total cost of owner-

ship, shorten the time to market, and improve quality.

This perfect balance between quality, time, and costs is

now, more than ever, the decisive success factor in in-

dustry.

Totally Integrated Automation is optimally aligned to all

requirements and open for international standards and

third-party systems. With its six characteristic system

features, Totally Integrated Automation supports the

complete lifecycle of a machine or plant. The complete

system architecture offers holistic solutions for every

automation segment on the basis of a comprehensive

range of products.

SIMATIC: more efficient and systematic automation

SIMATIC, a core component of Totally Integrated Auto-

mation, includes a variety of standardized, flexible, and

scalable products – such as the distributed I/O devices

of the SIMATIC ET 200 portfolio presented in this bro-

chure.

SIMATIC is currently considered to be the global num-

ber one in automation. One of the decisive reasons for

this is that SIMATIC exhibits the six system features of

Totally Integrated Automation:

• Engineering

• Communication

• Diagnostics

• Safety

• Security

• Robustness

In addition, SIMATIC features two additional system

features:

• Technology

• High availability

As an integral part of the SIMATIC range, the SIMATIC

ET 200 distributed I/O system can offer you a host of

benefits that are described in detail on the following

pages.

Totally Integrated Automation

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6System features

System features

Minimization of downtimes –

through efficient diagnostic concepts

All SIMATIC products feature integrated diagnostic functions with which a fault can be identi-

fied and eliminated to provide increased system availability.

Even with larger plants, the Maintenance Station provides you with a uniform view of the

maintenance-relevant information of all automation components.

Protection of personnel and machines –

within the framework of an integrated complete system

SIMATIC Safety Integrated offers TÜV-certified products, which facilitate compliance with rele-

vant standards: IEC 62061 up to SIL 3, EN ISO 13849-1 up to PL e, as well as EN 954-1. Due to

the integration of safety technology in standard technology, only one controller, one I/O, one

engineering, and one bus system are required. Thus the system advantages and comprehen-

sive functionality of SIMATIC are also available for fail-safe applications.

EngineeringCommunicationsDiagnosticsSafety

Maximum data transparency on all automation levels –

based on proven standards

SIMATIC creates the foundations for unlimited integration in communication – and thus for

maximum transparency on all levels, from the field and control level to the operations man-

agement level all they way up to the corporate management level. SIMATIC relies on interna-

tional, cross-vendor standards which can be combined flexibly: PROFINET, the leading Indus-

trial Ethernet standard and PROFIBUS, the global No. 1 fieldbus.

Maximum engineering efficiency –

in all phases of the lifecycle of the machine and plant

With SIMATIC you rely on an integrated engineering environment. Efficient software supports you

over the complete lifecycle of your machine or plant – from the planning and design stages

through configuring and programming as far as commissioning, operation and upgrading. With

its integration capability and harmonized interfaces, SIMATIC software supports a high degree of

data consistency – throughout the entire engineering process.

Siemens has redefined engineering with its Totally Integrated Automation Portal (TIA Portal).

The new TIA Portal engineering framework combines the SIMATIC STEP 7, SIMATIC WinCC and

SINAMICS Startdrive automation software tools in a unique development environment.

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System features 7

Maximum industrial suitability – through increased robustness

Each standard product from the SIMATIC range is characterized by the highest quality and ro-

bustness and is perfect for use in industrial environments. Specific system tests ensure the

planned and required quality. SIMATIC components meet all relevant international standards

and are certified accordingly. Temperature and shock resistance are defined in the SIMATIC

quality guidelines, as are vibration resistance or electromagnetic compatibility.

For demanding to extreme rated conditions, special versions such as SIPLUS extreme or spe-

cial versions of SIMATIC ET200 are available. These include an increased degree of protection,

extended temperature ranges, and exceptional environmental stress.

Maximum availability –

with integrated high availability concepts

Siemens offers a comprehensive high availability concept to ensure high availability for the

entire plant: from the field level to the control level all the way up to the management level.

For example, field-tested controllers ensure high availability through bumpless switching with

automatic event synchronization.

SecurityRobustnessTechnologyHigh availability

www.siemens.com/simatic-system-properties

More possibilities, less complexity –

through integrated technology functionality

Counting and measuring, cam control, closed-loop control, or motion control: You can inte-

grate technological tasks in many different combinations and with various degrees of com-

plexity without a system changeover into the world of SIMATIC – easily, conveniently, consis-

tently. Parameter assignment and programming are implemented in the familiar STEP 7

environment.

Data security in the networked world – through harmonized, scalable

security systems

Due to the increased use of Ethernet connections penetrating the field level, security issues

are gaining in importance in industry. For comprehensive protection of a plant, a variety of

suitable measures must be implemented. These range from the company organization and its

guidelines regarding protective measures for PC and control systems through to protection of

automation cells by segmenting the network. Siemens follows the cell protection concept

and, with the modules of the SCALANCE series and the Security modules, offers components

for building up protected cells.

www.siemens.com/industrialsecurity

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Distributed automation8

Distributed automation

The right solution for any requirement

You are constantly on the look out for possibilities of optimiz-

ing production and reducing costs? With increasing competi-

tion it is essential to provide individual machinery and plants

as fast and cost-effectively as possible? This starts with the de-

sign of your machine and continues through installation,

commissioning and normal operation right up to mainte-

nance.

Uniform engineering, comprehensive functionality, simple in-

stallation and high-precision diagnostics from any point in the

plant are essential – and it all needs to be based on interna-

tional standards.

Ahead of the competition thanks to consistent

decentralization

Flexible, distributed solutions are an essential part of modern

automation – solutions that are tailored to your requirements

and permit significant cost savings. Whether compact or mod-

ular, purely digital I/O interfaces or complete distributed sys-

tems with drive technology, direct in harsh industrial environ-

ments.

SIMATIC ET 200 – the right solution for every application

With SIMATIC ET 200 a wide range of distributed I/O systems

is available - for solutions in the control cabinet or without a

control cabinet directly at the machine, as well as for applica-

tions in hazardous areas. SIMATIC ET 200 systems for cabinet-

free configurations are installed in a rugged, fiber-glass rein-

forced plastic enclosure, making them resistant to shock and

dirt, as well as watertight. Furthermore, you need fewer addi-

tional components, save on cabling, and profit from extremely

fast response times.

The modular design makes it possible to scale and expand the

ET 200 systems simply and in small stages. Already integrated

add-on modules reduce costs, and at the same time offer a

widely diverse range of possible applications.

You can choose from many different combination options:

digital and analog inputs/outputs, intelligent modules with

CPU functionality, safety engineering, motor starters, pneu-

matic systems, frequency converters, and diverse technology

modules.

Communication over PROFINET and PROFIBUS, uniform engi-

neering, transparent diagnostic possibilities as well as optimal

interfacing to SIMATIC controllers and HMI units prove the

unique integration of Totally Integrated Automation.

In a control cabinet (IP20)

Scalable Multifunctional Compact and

expandable

ET 200SP ET 200S ET 200S COMPACT

Multi-channel Modular Intrinsically-safe

ET 200MP ET 200M ET 200iSP

Without control cabinet (IP65/67)

Multifunctional Block Block

ET 200pro ET 200eco PN ET 200eco

SIMATIC_ET200_ENGLISCH.book Seite 8 Montag, 26. November 2012 10:02 10

Distributed automation 9

Distributed fieldbus systems are elementary components

of the automation landscape Communication is per-

formed at the field level with PROFINET and PROFIBUS –

these systems ensure rapid data transfer between the

components and consistent decentralization of the auto-

mation solution.

In addition to the fieldbus systems, the point-to-point con-

nection I/O-Link is also available for intelligent connection

of sensors and actuators.

The use of open communication standards offers flexible con-

nection possibilities – whichever system you decide on. You

also have flexibility with the ET200 systems – most systems

communicate both over PROFINET and PROFIBUS.

Distributed fieldbus systems

Management level

Office environment

Cell level

Field level

PROFINET

PROFIBUS

IO Link

AS Interface

PROFINET PROFIBUS

With 4.3 million nodes installed, PROFINET is the world's

leading Ethernet standard for automation. The forecast an-

nual growth of more than 30% emphasizes the strong posi-

tion.

Company-wide automation with PROFINET:

PROFINET – the open Industrial Ethernet Standard for auto-

mation – ensures integrated communication.

Existing fieldbus systems can be easily integrated. This pro-

tects your investments for the future. With PROFINET, the

established IT services (e.g. web services, remote services,

TCP/IP communication) can be used easily. PROFINET offers

innovative diagnostics options, new functions such as

Shared Service, I-Device, MRP (Media Redundancy Proto-

col), and high performance. This enables new, user-friendly

applications, such as wireless, high-precision automation

with Industrial Wireless LAN – now also in process automa-

tion.

PROFIBUS is the No. 1 fieldbus – the proof lies in the 40.1

million nodes installed worldwide.

PROFIBUS is not only implemented in the manufacturing ar-

ea, but it can also be used throughout the process industry

– even in hazardous areas. Standard interfaces support

quick and easy connection of the I/O to your systems and

therefore integrated communication from the cell level

down to the field level.

AS-Interface

AS-Interface is an open, standardized bus system that en-

ables simple integration of actuators and sensors at the low-

est field level.

IO-Link

IO-Link is the smart concept for the standardized linking of

sensors and switching devices to the control level by means

of an economical point-to-point connection. This new com-

munications standard below the fieldbus level allows cen-

tral fault diagnosis and location as far as the sensor/actuator

level and simplifies commissioning and maintenance by al-

lowing the parameter data to be modified dynamically, di-

rect from the application.

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Product range at a glance10

Product range at a glance

Solutions in a control cabinet (IP20)

1) available as SIPLUS extreme in refined version for extreme environmental conditions.

SIMATIC ET 200SP –

The scalable I/O with outstanding user-friendliness 1)

■Adjustable connection of the PROFINET interface via bus adapter

■Individual load groups can be formed without separate feeder module

■System construction with permanent wiring, hot swapping and operation with rack gaps

■Extensive diagnostics

■Space-saving push-in terminals for one-handed wiring without any tools and

self-holding measuring probe

■Simple disconnection of wiring thanks to arrangement of wire insertion, spring opener and mea-

suring probe in columns

■Terminals for single- or multi-conductor connection

■Meaningful color-coding and labeling concept

SIMATIC ET 200S –

the all-rounder with a comprehensive range of functions 1)

■Discretely modular configuration with multi-conductor connection

■Multifunctional thanks to a wide range of modules: motor starters, safety technology,

technology modules, distributed intelligence, as well as IO-Link modules

■Use in hazardous area (Zone 2)

■Also available as a high-speed (HS) version for high performance and maximum precision

■Also available as expandable block version with integral DI/DO:

SIMATIC ET 200S COMPACT

SIMATIC ET 200MP –

The multi-channel and multi-functional S7-1500 I/O

■High performance and very short response times for high-speed applications

■Scalable design with 35 mm wide modules

■Standardized pinning of the modules and cable storage space that grows with the system

■Versatile labeling options for better identification

■Standardized diagnostics and display concept

SIMATIC ET 200M –

the multi-channel S7-300 1)

■Modular design using standard SIMATIC S7-300 modules; redundant design also possible

■Fail-safe I/O modules

■High channel density with up to 64 channels per module

■For use in hazardous areas up to Zone 2, sensors and actuators up to Zone 1.

■High plant availability thanks to redundancy, hot swapping, and configuration changes during

operation

SIMATIC ET 200iSP –

the intrinsically-safe version for hazardous areas

■Modular design, also available with redundancy

■Rugged, intrinsically-safe design

■Fail-safe I/O modules

■Use in hazardous areas up to Zone 1/21, sensors and actuators may even be located in Zone 0/20

■High plant availability thanks to redundancy, hot swapping, and configuration changes during

operation

SIMATIC_ET200_ENGLISCH.book Seite 10 Montag, 26. November 2012 10:02 10

Product range at a glance 11

Solutions without a control cabinet (IP65/67)

SIMATIC ET 200pro –

modular and multifunctional

■Modular design with an extremely compact enclosure

■Easy installation

■Multi-functional thanks to a wide range of modules – from simple inputs and outputs through

safety systems, motor starters and frequency converters, to identification systems

■High plant availability thanks to hot swapping and permanent wiring

■Extensive diagnostics

SIMATIC ET 200eco PN –

Block I/O with PROFINET connection

■Low-cost, space-saving block I/Os

■Digital modules with up to 16 channels (can also be parameterized)

■Analog modules, IO-Link Master and load voltage distributor

■PROFINET connection with 2-port switch in each module

■Can be flexibly distributed in the plant via PROFINET in a line and/or star topology

SIMATIC ET 200eco –

digital block I/O

■Low-cost digital block I/O

■Flexible connection options

■Fail-safe modules

■High plant availability – the electronic block can be easily replaced during operation without any

interruption in bus communication or power supply

SIMATIC_ET200_ENGLISCH.book Seite 11 Montag, 26. November 2012 10:02 10

Product overview12

Product overview

■ SIMATIC ET 200 for the control cabinet

I/O system ET 200SP ET 200S ET 200MP ET 200M

Configuration

Degree of protection IP20 IP20 IP20 IP20

Construction type Discretely scalable Bit-modular,

expandable block Modular Modular

Mounting DIN rail DIN rail S7-1500 mounting rail S7-300 mounting rail

Connection system for sensors/

actuators Single or multi-conduc-

tor connection

Push-in terminal

Single- or multi-conduc-

tor connection

Spring-loaded/screw-

type, Fast Connect

Single-conductor

connection

Screw-type,

push-in-terminal

Single-conductor connec-

tion

Spring-loaded/screw-

type, Fast Connect, Top

Connect

Special applications

Safety technology

(available soon)

n n

(available soon)

For use in hazardous areas Zones 2, 22 Zones 2, 22 Zones 2, 22 Zones 2, 22

Increased availability

---

Switched, redundant

Temperature range 0 °C … +60 °C

(horizontal mounting)

0 °C … +60 °C

(horizontal mounting)

0 °C … +60 °C

Vibration resistance (continuous) to 5 g

2 g2 g1 g

Communication

PROFINET (copper/fiber-optic)

(available soon)

n n

- n

PROFIBUS (copper/fiber-optic)

(avail soon)/(avail soon)

12 Mbit/s / 12 Mbit/s

(available soon) /

12 Mbit/s /

AS-Interface

n - - -

Other

- n 8) - -

System functions

Permanent wiring

nnn

Front connector

Hot swapping / operation with gaps

n n

6) n

(available soon) /

- n

Isochronous mode, e.g.

for high-speed controls

n n n n

Re-configuration during operation

nnn

(available soon)

High-speed modules

n n n n

Diagnostics (module-dependent) Submodule-specific

(chan.-spec. avail. soon) Channel-specific Channel-specific Channel-specific

Functions

Digital channels

n n n n

Analog channels

incl. HART

-n n

-n

Motor starters / frequency converters

- n

- -

Pneumatic interface

(available soon)

2) - -

Technological functions

Counting/measuring,

positioning, weighing

Counting/measuring, po-

sitioning, cam ctrl, closed-

loop ctrl, weighing

Integrated CPU functionality/

I-Device

(available soon)/

(available soon)

n -

- n

(via S7-300 CPUs)

Shared device

3) n n n n

MRP

3) nnnn

Options handling

5) n n

(available soon)

Sensors and actuators (IO-Link)

n n - -

ncan be used / available

-cannot be used /

not available

Also available as SIPLUS component for ex-

tended temperature range -40 °C … 70 °C

and corrosive atmosphere/condensation

(for details, see:

www.siemens.com/siplus-extreme

)

You can find additional information on the

supplemental products at:

www.siemens.com/simatic-et200

Available for PROFINET versions

With bus adapter BA2 x FC

Configuration control via user program

With reserve modules

Communication module CANopen, DeviceNet

With active backplane bus

SIMATIC_ET200_ENGLISCH.book Seite 12 Montag, 26. November 2012 10:02 10

Product overview 13

■ SIMATIC ET 200 without control cabinet

ET 200iSP ET 200pro ET 200eco PN ET 200eco I/O system

Design

IP30 IP65/66/67 IP65/66/67 IP65/66/67 Degree of protection

Modular Modular Block Block Construction type

Mounting rail Mounting rail Direct mounting Direct mounting Mounting

Multi-conductor con-

nection

Spring-loaded/

screw-type

M8, M12, M23 M12 M12 Connection system for sensors/actuators

Special applications

nn - n

Safety technology

Zone 1, 21

---

For use in hazardous areas

Switched, redundant

---

Increased availability

-20 °C to +70 °C -25 °C ... +55 °C

(0 °C ... +55 °C)

-40 °C … +60 °C 0 °C to +55 °C Temperature range

1 g5 g (mod.-dependent) 20 g5 gVibration resistance (continuous)

Communication

-n

- n

- -

PROFINET (copper/fiber-optic)

1.5 Mbit/s /

12 Mbit/s / 12 Mbit/s

12 Mbit/s /

PROFIBUS (copper/fiber-optic)

----

AS-Interface

----

Other

System functions

nn - -

Permanent wiring

6) n

- -

Hot swapping / operation with gaps

----

Isochronous mode, e.g.

for high-speed controls

nn - -

Re-configuration during operation

----

High-speed modules

Channel-specific Channel-specific Channel-specific Submodule-specific Diagnostics (module-dependent)

Functions

nnn

10) n

Digital channels

-n

Analog channels

incl. HART

-n

n -

- -

Motor starters / frequency converters

2) n

2) - -

Pneumatic interface

Counting,

frequency measuring

-- -

Technological functions

-n

n -

- -

Integrated CPU functionality/I-Device

-n - -

Shared device

11)

-nn-

MRP

11)

-n - -

Options handling

-- n -

Sensors and actuators (IO-Link)

In parentheses: Temperature range of the frequency converter

10)

Also configurable

11)

Available for PROFINET versions

can be used / available

-cannot be used / not available

SIMATIC_ET200_ENGLISCH.book Seite 13 Montag, 26. November 2012 10:02 10

ET 200 - characteristics14

ET 200 - characteristics

Simple configuration and increased plant availability

Simple configuration

Integral plug-in connections make installation quick and easy

and therefore reduce the costs. In the case of modular sys-

tems, mounting is on a rail. The modules are snapped onto

the rail and plugged into each other.

The sensors and actuators can be easily connected to a bus

system without the need to use an array of single wires with

cable distributors and cable racks. This makes the wiring sim-

ple and transparent, less error-prone and therefore low-cost.

Self-assembling backplane bus

Permanent wiring

Due to the separation of mechanics and electronics, perma-

nent wiring is possible, i.e. the station can be prewired before

installation or start-up. Prewiring can therefore be inspected

without the electronics modules which prevents damage to

sensitive components. The start-up time is therefore re-

duced. In addition, the modules can also be replaced in the

event of a fault without time-consuming rewiring.

Permanent wiring: Connections and electronics are separate

from one another

Hot swapping

In the event of a fault, electronic modules are easily replaced

during operation with the equipment live (hot swapping).

The station remains functional, and the plant therefore re-

mains available – there is no need for costly shutting down

and starting up of the plant. While the components are being

replaced, the wiring remains intact.

Hot swapping: Module replacement during operation

Configuration in Run (CiR)

Changes or expansions are required even during active oper-

ation of a (sub-) system. Possible applications are due to non-

stop requirements, that is, in continuous processes in process

engineering that cannot be shut down or whose production

cannot be interrupted.

Changes to the hardware configuration in RUN are possible

when distributed I/Os are connected to the S7-400:

• Stations can be added and removed,

e.g. for configuring a new process line

• I/O modules can be added and removed,

e.g. for implementing additional sensors

• I/O modules can be reparameterized,

e.g. for replacement parts

Changes to the configuration are possible during normal operation

SIMATIC_ET200_ENGLISCH.book Seite 14 Montag, 26. November 2012 10:02 10

ET 200 - characteristics 15

Use in hazardous areas

In many industries, the manufacture, processing, trans-

port or storage of combustible materials results in the cre-

ation or release of gases, vapors or mist into the

environment. Other processes create combustible dust. In

combination with oxygen in the air, a potentially explosive

atmosphere can occur that will result in an explosion if ig-

nited. Special properties must be exhibited by the equip-

ment used in these environments, and they must be

certified.

SIMATIC ET 200 is equipped for this, and includes a corre-

sponding range of products.

The ET 200 systems can be used in different zones – either in

Zones 2 and 1 in the case of gaseous atmospheres, or in Zones

22 and 21 in the case of dusty atmospheres.

The sensors and actuators linked to the I/Os can even be in

Zone 0 or Zone 20.

A manufacturer's declaration (compliance of the control cabi-

net with the ATEX directive) is necessary for installation in

Zone 2/22. Certification of the control cabinet for the gas/dust

area must be procured for installation in Zone 1/21.

Data communication takes place as usual over PROFIBUS. If

communication is continued over PROFIBUS stations in Zone

1 or for other reasons over intrinsically safe PROFIBUS stations,

the PROFIBUS is made intrinsically safe by an intermediate

fieldbus isolating transformer. This limits the ignition energy

to the permissible level and the intrinsically safe PROFIBUS is

routed to the hazardous area.

ET 200 in hazardous gas and dust atmospheres 1)

Gas atmosphere: Installation of the components always in an enclosure in

Zone 2 in degree of protection IP5x and in Zone 1 in an Ex e enclosure.

Dust atmosphere: Installation of the components always in an enclosure in

Zone 22 with IP5x degree of protection and in Zone 21 with IP6x degree or

protection.

With 10 A DC standard power supply

Installation of the station complies with FM/UL up to Class I, Division 2; con-

nected sensors and actuators even up to Class I, Division 1 or installation of

station and sensors/actuators according to FM/UL up to Class II/III, Division 1

012Ex isolating

transformer

DUST

Hazardous area

Actuators/

sensors Actuators/

sensors

Actuators/

sensors

Actuators/

sensors

Zone 22 Zone 21 Zone 20

Class II Zone 0Class II Zone 1Class II Zone 2

Actuators/

sensors

Fieldbus

isolating transformer

Control system

Class I Zone 0Class I Zone 1Class I Zone 2

Zone 0Zone 1Zone 2

G_ST70_XX_00674

PROFIBUS DP-iS

HART

FM/UL

ATEX

FM/UL

ET 200S

S7-400

ET 200M

DP/PA-

Link PROFIBUS PA

SITRANS P AFDiS

SITRANS F

ET 200iSP 1) 3)

Ex i

Industrial Ethernet

Ex i, Ex e

SIMATIC_ET200_ENGLISCH.book Seite 15 Montag, 26. November 2012 10:02 10

ET 200 - characteristics16

PROFINET innovations

PROFINET has been expanded by a number of innovative

features. These simplify system configuration in fail-safe

applications, for example, and they allow a leaner and

more versatile topology in many different scenarios.

The Shared Device function enables two controllers to access

the same PROFINET IO device, for example a distributed

ET 200 station. Since fewer remote devices have to be in-

stalled in the field, the engineering, wiring and installation

costs can be reduced. In addition, the modules can be flexibly

assigned to one of the two CPUs.

With the Shared Device function, two different IO controllers can access the

same IO device simultaneously

The I-Device (intelligent IO device) function enables simple

and fast controller-controller communication through direct

access to the IO address image with the PROFINET IO proto-

col.Local controllers, such as the ET 200S CPU, can be more

easily integrated into modular machines or safety applica-

tions, for example.

PROFINET systems with the innovative PROFIenergy profile

are able to control power consumption. They can be config-

ured in such a way that they can be disconnected automatical-

ly and in a coordinated way during breaks in production, and

then connected again when production starts up again – in

the correct order, at the correct intervals, reliably and plant-

wide.

Ring topology with Media Redundancy Protocol (MRP)

Higher plant availability can be achieved using a ring topology

and the Media Redundancy Protocol (MRP). This runs direct

via the integral PROFINET port to SIMATIC controllers and

ET 200 IO stations and can be used with or without IE switch-

es.

Additional expanded functions

The ET 200S supports the Options handling function. With

this, an application can be subdivided into several modules or

sub-tasks (e.g. bottling, labeling, packaging), without the

need to manage several projects for different machine con-

stellations. In the ET 200S station, the input/output modules

are assigned to the appropriate sub-tasks. The actually avail-

able machine modules or the input/output modules of the

ET 200 station required for this are selected and activated at

commissioning.

PROFINET IRT allows high-speed and deterministic communi-

cation in which the different cycles of a system (input, remote

station, network, CPU processing and output) are synchro-

nized even in the case of parallel TCP/IP traffic. High-precision

and dynamic applications can thus be implemented using

SIMATIC.

PROFINET

Industrial Ethernet

IO-Controller 2IO-Controller 1

IO-Device

SIMATIC ET 200pro

Ring

(MRP)

SIMATIC S7-300

SIMATIC ET 200SP

SIMATIC S7-400

PROFINET

Industrial Ethernet

SIMATIC_ET200_ENGLISCH.book Seite 16 Montag, 26. November 2012 10:02 10

ET 200 - characteristics 17

Configurator (selection tool)

Just a mouse click away from a tailor-made I/O station

With the Configurator, you get first class support with assem-

bling your overall automation system (SIMATIC S7, ET 200 sta-

tion). The software tool guides you comfortably, easily and

conveniently through the configuration and creates automat-

ic ordering lists for you including accessories. It also supports

you with compliance with limitations, for example, for load

currents, slot rules or parameters.

The configuration generated can be imported easily into

STEP 7. This reduces the engineering overhead and avoids

double entries. The software tool is structured clearly:

Six configuration views make working easy and convenient:

•General: General station data as well as a graphical presen-

tation of the configured station

•Module selection: Guided selection of modules by means

of module suggestions

•Limits: Display of station size, weight, number of

modules, load voltage, parameters, etc.

•Accessories: Guided selection of the required accessories

(module-specific or station-wide)

•Potential distribution: Graphical presentation of the

potentials within a station

•Parts list: Automatic generation of a transparent parts list

makes ordering easier

You can find the field-proven ET 200S, ET 200M, ET 200iSP,

ET 200pro, ET 200ecoPN and ET 200eco devices in the

SIMATIC Selection Tool. You can configure the new ET 200SP

in the TIA Selection Tool.

Configuration made easy with the TIA Selection Tool

Standards and approvals

CAx data

"CAx data"

(product data, graphics, manuals) are available for our ET 200

systems as free downloads via the CAx online shopping cart:

www.siemens.com/cax

Configuration engineers, electrical planning engineers, and

commissioning engineers with CAE systems such as EPLAN

Electric P8, can use such CAx data for quick and easy creation

of, for example, electrical circuit diagrams, installation dia-

grams, and parts lists, as well as for wiring and servicing the

control cabinet. In this way, the best possible support is pro-

vided for the customer's project - from product selection,

through electronic

CAx data provision, right up to generating CAE/CAD documen-

tation.

You can find the Configurator on the Internet at:

www.siemens.com/et200

www.siemens.com/tia-selection-tool

or in the Industry Mall and also in the Catalog CA01 on DVD

Standards and approvals

PROFIBUS EN 50 170, Volume 2

PROFINET IEC 61158

IEC 1131 IEC 1131, Part 2

UL Acc. to UL508 standard, File No.

E 116536/E 75310 (AC modules)

CSA Acc. to standard C22.2 No. 142.

File No. LR 48323/LR 44226

(AC modules)

cULus

(for hazardous locations)

Acc. to UL 508 standard

File no. E 116536

acc. to hazardous locations

UL 1604

File no. E 222109

acc. to CSA C22.2 standard

No. 142

FM Standard Class No. 3611,

Class I Div. 2, Group A, B, C, D

Class I, Zone 2, Group IIC

(without motor starter)

Shipbuilding American Bureau of Shipping

Bureau Veritas

Det Norske Veritas

Germanischer Lloyd

Lloyds Register of Shipping

Nippon Kaiji Kyokai

Ex approval Cat. 3

(for Zone 2 acc. to ATEX-100a)

EN 50 021

ISA ISA-S71.04

Severity Level G1, G2, G3

(for ET 200S, ET 200M, ET 200iSP)

Safety IEC 62061 up to SIL3,

EN ISO 13849-1 up to PLe, as well as

EN 954-1 up to Cat. 4

Corrosive gas resistance (in

SIPLUS extreme version)

EN 60721-3-3 for classes 3C4, 3B2

and 3S4

Salt fog test (in SIPLUS extreme

version)

According to EN 60068-2-52

SIMATIC_ET200_ENGLISCH.book Seite 17 Montag, 26. November 2012 10:02 10

SIMATIC ET 200SP18

SIMATIC ET 200SP

The scalable I/O with excellent ease of use

SIMATIC ET 200SP* (Scalable Peripherals) is the universal I/O

system with IP20 degree of protection for installation in the

control cabinet. Its wide area of application ranges from stan-

dard mechanical equipment manufacture, through high-

speed applications (available soon), up to plant building. The

ET 200SP is particularly easy to use, ensures maximum econ-

omy in the control cabinet with its compact design, and offers

high performance.

Compact design

The ET 200SP makes optimal use of the available space in the

control cabinet. The compact design is achieved by increasing

the number of channels per module. The station width is re-

duced by one slot per potential group because the power

module for feeding in the supply voltage is already integrated

into the system.

The ET 200SP is about 50% narrower than comparable distrib-

uted I/O systems. This means up to 64 modules with a maxi-

mum of 16 signals each can be set up depending on the inter-

face module used.

Thanks to the newly developed connection system, the height

for the terminals has been significantly reduced and thus the

overall height of the system, even with double the number of

terminals:

• With a height of around 117 millimeters, the system pro-

vides space for 16 channels with a single-conductor con-

nection (without AUX terminals).

• For a 3-wire connection with AUX-terminals, the height is

141 millimeters for 8 channels.

• The depth is about 75 millimeters.

An ET 200SP station consists of an interface module (IM) for

connecting to PROFINET, the I/O modules and a server module

that terminates the station:

• The modules are plugged into passive BaseUnits (BUs) that

are in turn mounted on a standard DIN rail. The BaseUnits

(BUs) connect the modules of the ET 200SP station electri-

cally and mechanically with each other. The terminal box of

a BaseUnit can be simply replaced in the case of terminal

damage, for example.

• The PROFINET connection is via bus adapters (BAs) on the

IM with which the connections and physical characteristics

can be selected freely in accordance with requirements,

e.g. RJ45 connector or direct connection (FastConnect).

• The I/O modules define the function of the module at the

terminals and are subdivided into seven module types.

These are each labeled on the front with a colored square

specific to the module type. The mechanical coding of the

I/O modules with the BaseUnit prevents mix-up of the mod-

ules during installation. To achieve simple load shutdown,

individual potential groups can be formed.

Now also available as SIPLUS extreme version for use under extreme

environmental conditions.

SIMATIC_ET200_ENGLISCH.book Seite 18 Montag, 26. November 2012 10:02 10

SIMATIC ET 200SP 19

Wiring

The separation of mechanical and electronic components per-

mits permanent wiring. In addition, it is possible to pre-wire

the BaseUnits on the standard DIN mounting rail.

This allows the modules as well as the terminal boxes to be re-

placed during operation (hot swapping).

The new arrangement of the terminals and the push-in termi-

nals makes wiring and disconnection of the cables faster and

simpler than ever. Wiring is carried out without tools, using

one hand, and with very low insertion force. Despite this, the

connections have an extremely high mechanical load capaci-

ty. Only a screwdriver is required for disconnecting the cables.

The shielding concept covers the conductor, the terminal box,

the backplane bus, and the PROFINET cable. It ensures the

greatest possible electromagnetic compatibility (EMC) and in-

creases the signal quality.

Labeling

A well thought-out labeling system ensures clear and proper

presentation of the ET 200SP station.

The following labels are found at the factory:

• Order number and version release of the hardware and

firmware are printed.

• The I/O modules are color-coded depending on type.

• The terminal connection diagram helps with fast and error-

free replacement of connected devices.

• A 2D matrix code is printed on the front. It specifies the or-

der number and the serial number. This makes it possible to

conduct an automated comparison between projected and

actual station layout. The barcode also allows you to link to

other information (e.g. manuals, firmware, certificates) via

a smartphone application.

The following labels are possible on the user side:

• The system components can be labeled using clip-on iden-

tification tags.

• Individually printable, generous labeling strips allow

description of the signals applied to the terminal.

• Color coding labels identify the potentials of an I/O module

and simply assignment of the cables.

SIMATIC_ET200_ENGLISCH.book Seite 19 Montag, 26. November 2012 10:02 10

SIMATIC ET 200SP20

Communication

The ET 200SP communicates via PROFINET, the global Ether-

net standard in automation. The I/O system is dimensioned for

a maximum internal data transfer rate of 100 Mbit/s.

This is the first I/O system in which the internal communica-

tion cycle synchronizes automatically, and without configur-

ing overhead, to the set PROFINET bus clock. This significantly

reduces undesirable response time fluctuations, and makes

more accurate positioning or closed-loop control possible, for

example.

In IRT (isochronous real-time) mode, there is system-wide syn-

chronization from the user software to the terminal.

The input data of all stations is acquired synchronously and

offset-free, and the output data is then also output synchro-

nously and offset-free.

The interface module of the SIMATIC ET 200SP will also be

available with a PROFIBUS interface – the tried-and-tested

communication standard proven in numerous applications.

ET 200SP increases energy efficiency in the automation sys-

tem with PROFIenergy by shutting down the loads during

breaks in a controlled manner, module-by-module or channel-

by-channel (available soon), thus reducing energy consump-

tion. PROFIenergy also uses parameterizable break-time sub-

stitute values for inputs and outputs.

Safety Integrated

SIMATIC ET 200SP also permits safety-related communication.

The digital safety modules are exactly as compact as the stan-

dard modules. Their functional safety is certified in accor-

dance with EN 61508. They are designed for safety-related

use up to SIL3 according to EN 62061 and PL e according to

ISO 13849.

One special feature of the F-modules of SIMATIC ET 200SP is

that the F-addresses no longer have to be set manually by

means of the DIL switches on the module. Instead, they are

now assigned with the engineering tool during commission-

ing, which simplifies the setting process and saves time.

Engineering

The ET 200SP is configured with the TIA Portal from V11, SP2

or STEP 7 from V5.5, SP2.

Diagnostics

Extensive diagnostics functions simplify monitoring and main-

tenance. The digital modules of the function class "Standard"

already offer wirebreak and short-circuit diagnostics. Diagnos-

tics takes place via LEDs on the I/O module.

In addition, SIMATIC ET 200SP features an easily accessible,

self-holding measuring probe. It remains inserted in the de-

vice and permits "multi-connection" (simultaneous existence

of several measuring probes).

Other system functions include:

• Multi hot swapping: Modules can be replaced during oper-

ation

• "Reset to factory" settings of the interface module via push-

button

• Dynamic reparameterization of the I/O modules during

operation

• Configuration of the ET 200SP station controlled via the

user program, e.g. adaptation of the configuration to the

actual machine (option handling) and partial commission-

ing

• Firmware update for functional expansion of the interface

module and the I/O modules without module replacement

• Electronic rating plate (identification data) for unique iden-

tification of the relevant module for test or quality assur-

ance purposes

SIMATIC_ET200_ENGLISCH.book Seite 20 Montag, 26. November 2012 10:02 10

SIMATIC ET 200SP 21

Interface modules

The interface module connects the ET 200SP to PROFINET and

exchanges data between the higher-level controller and the

I/O modules. The variable bus adapter (BA) is simply plugged

into the interface module and enables free selection of the

connection system:

• IM 155-6PN Standard incl. server module

6ES7 155-6AU00-0BN0

• IM 155-6PN Standard incl. server module and

mounted bus adapter 2xRJ45

6ES7 155-6AA00-0BN0

SIPLUS versions

The interface modules and the I/O modules listed below are

also available as SIPLUS components for the extended temper-

ature range of -40 to +70°C and corrosive atmosphere / con-

densation.

(For details, visit: www.siemens.com/siplus-extreme)

I/O modules

The I/O modules are 1-, 2-, 4-, 8- and 16-channel, and they

permit scalable and cost-optimized design of the ET 200SP.

Digital and analog input/output modules are available:

Communication modules

There will also be an AS-Interface master communication

module. This AS-i master makes it possible to connect simple

field devices via AS-Interface to the ET 200SP. The AS-i master

is characterized by an extremely small size, meets specifica-

tion V3.0, and enables connection of up to 62 nodes.

In order to expand the AS-i network with safety-oriented com-

munication (ASIsafe), the AS-i safety module can be inserted

in addition to the AS-i master without any additional wiring.

This means that as many as 31 safety-related sensors and ac-

tuators are possible in each AS-i network (SIL3 according to EN

62061 and PL e according to ISO 13849).

The new IO-Link master module of SIMATIC ET 200SP inte-

grates the fast and simple IO-Link communication with sen-

sors and actuators into the established PROFINET or PROFIBUS

field bus system.

The new IO-Link master is based on the current IO-Link speci-

fication V1.1. and allows not only the IO-Link device parame-

ters, but also the master parameters to be stored consistently.

This means that when a device is replaced, the current param-

eters are automatically transferred into the replaced IO-Link

device – without any additional effort by the user. In addition,

a replacement of the master module is possible without PG/PC

and without the data being restored by the user. Moreover,

the IO-Link master offers shorter response times, thanks to

support of COM3. It goes without saying that IO-Link devices

according to specification V1.0 continue to be supported.

Function Order No. group

Digital input DI 8x24 V DC Standard 6ES7 131-6BF.

Digital input DI 16x24 V DC Standard 6ES7 131-6BH.

Digital output DQ 4x24V DC/2A Standard 6ES7 132-6BD.

Digital output DQ 8x24V DC/0.5A Standard 6ES7 132-6BF.

Digital output DQ 16x24V DC/0.5A Standard 6ES7 132-6BH.

Function Order no. group

Analog input AI 4xI 2-/4-wire Standard 6ES7 134-6GD.

Analog input AI 4xU/I 2-wire Standard 6ES7 134-6HD.

Analog input AI 4xRTD/TC 2-/3-/4-wire,

high-feature

6ES7 134-6JD.

Analog output AQ 4xU/I Standard 6ES7 135-6HD.

The TIA Selection Tool can be found on the Internet at

www.siemens.com/tia-selection-tool

or in the Industry Mall and also in the Catalog CA01 on DVD

SIMATIC_ET200_ENGLISCH.book Seite 21 Montag, 26. November 2012 10:02 10

SIMATIC ET 200S22

SIMATIC ET 200S

The all-rounder with the comprehensive range of modules

SIMATIC ET 200S is the multifunctional, highly modular I/O

system with IP20 degree of protection that can be exactly

tailored to the automation task. Thanks to its rugged con-

struction, it can also be used under conditions of high me-

chanical stress.

Various interface modules are available for interfacing to

the PROFINET and/or PROFIBUS bus systems. Interface mod-

ules with an integral CPU transfer the computing power of an

S7-300 CPU directly into the I/O device and constitute a local

controller. They therefore offload the central PLC, and permit

rapid responses to time-critical signals.

Interface modules with integrated CPU and PROFINET/

PROFIBUS connection are available – both in standard and

safety-related designs.

The PROFINET version of the ET 200S also offers the following

new functions:

•I-Device

• Shared device

•MRP

New high feature interface modules, fast I/O modules, iso-

chronous mode and an extremely fast internal data transport

increase the performance of the ET 200S and permits the use

even with extremely fast closed-loop controls.

With the 8-channel digital input and output modules, the bit-

modular ET 200S is even more compact. They are perfectly

suited for configurations with many channels and a space-sav-

ing and cost-saving configuration is demanded. The 8-chan-

nel module permits the connection of 2-wire sensors and they

offer a simultaneity factor of 100% (that is, 4 A summation

current with 8 outputs with 0.5 A each).

Distributed automation solutions increasingly involve not just

digital and analog signals, but also technological functions,

motor starters, or a pneumatics connection. The bit-modular

ET 200S offers a comprehensive module range to implement

the tasks:

• Technology modules are available e.g. for counting and

positioning tasks, for cam control or for closed-loop control

tasks.

• Using the motor starters/soft starters, any three-phase

loads up to 7.5 kW can be connected. Motor starters are

available in several designs, including a fail-safe design.

• The motor starters have the PROFIenergy function and sup-

port acyclic services. Acyclic services permit the sending

and receiving of data sets, e.g. for precise diagnostics and

parameterization during operation.

ET 200S with PROFINET connection, I/O modules, and motor starters

• Pneumatic connection using modules from Bürkert

• I/O-Link modules support the connection of intelligent sen-

sors such as non-contact sonar proximity switches.

• CANopen module from HMS

• PROFIenergy power modules and High Feature motor start-

ers

• Failsafe I/O modules permit the integration in safety-

related plants with SIMATIC Safety Integrated.

• SIPLUS components also allow for operation in the ex-

tended temperature range -40 °C ... +70 °C and in

corrosive atmospheres or under condensation conditions

(For details, visit: www.siemens.com/siplus-extreme)

Diagnostics functions and hot swapping of modules increase

plant availability:

• Comprehensive diagnostic interrupts indicate the module

status on the one hand and channel-specific information

on the other hand.

• Electronic modules and motor starters can be replaced

while connected to power during normal operation and

without the need for tools (hot swapping). During replace-

ment of a module, the SIMATIC ET 200S can continue to op-

erate and the application will continue to function prop-

erly. If motor starters are used, the otherwise obligatory

system isolation can even be avoided.

The SIMATIC Selection Tool can be found on the Internet at

www.siemens.com/et200

or in the Industry Mall and also in the Catalog CA01 on DVD

SIMATIC_ET200_ENGLISCH.book Seite 22 Montag, 26. November 2012 10:02 10

SIMATIC ET 200S 23

Bit-modular economical design with multi-conductor connection

In addition to the extremely low space requirements, the

ET 200S results in savings in wiring of up to 80% in compar-

ison to conventional solutions.

The reasons for this are:

• The backplane bus is built up automatically.

• All supply terminals have the characteristics of terminal

blocks, allowing signal leads and motor cables to be

directly connected to the SIMATIC ET 200S without the

need for intermediate terminals.

• The integral safety system is a system component –

an additional safety bus can therefore be omitted.

• Reserve modules can be used to reserve module slots for

future use.

• Permanent wiring

• Considerably less cross-wiring thanks to the self-assem-

bling voltage busses – this reduces the testing outlay and

possible sources of error.

• The module labeling is not covered by the wiring when the

module is installed.

• Easy configuration of an ET 200S station with the

SIMATIC Selection Tool

Fast Connect

The insulation displacement

method Fast Connect offers

even more benefits for instal-

lation of the electronic and

power modules.

With this new method, the

standard conductor cross-

sections from 0.34 to

1.5 mm² can be connected.

No preparation is required for

installation:

• Time savings of up to 60 %

for installation as com-

pared to the conventional

connection methods

• No stripping or crimping necessary

• Simple and safe installation with a screwdriver. Reduction

of error ratio during installation

• The stripped length does not have to be determined

Bit-modular design of ET 200S

Fast connection system

G_PCS7_XX_00197

Power module

PM-E

Power module

PM-D

Bus

termination

module

Interface

module IM 151

Terminal

modules

Motor starter

PE/N module

Terminal module TM-D

with integrated energy

bus

Electronic

module

SIMATIC_ET200_ENGLISCH.book Seite 23 Montag, 26. November 2012 10:02 10

SIMATIC ET 200S24

Interface modules for bus connection

ET 200S is connected to the bus system via the interface mod-

ule – either to the field-proven PROFIBUS or to PROFINET, the

open Industrial Ethernet standard.

Various interface modules can be chosen, which all provide

for channel-specific diagnostics:

Interface modules without CPU functionality

IM 151-1 BASIC

IM 151-1 COMPACT

IM 151-1 5)

Standard/

Standard FO

IM 151-1 5)

High Feature (HF)

IM 151-3 PN 5)

IM 151-3 PN HF 5)

IM 151-3 PN FO

IM 151-3 PN HS

PROFIBUS Copper Copper/FOC

Copper

---

PROFINET

-- -

Copper Copper/FOC

Copper

2-port switch

4) ---nnn

Number of mod-

ules

12 63 63 63 63 32

Station width 2 m 1 m/2 m 2 m 2 m 2 m 0.5 m

Fail-safety

- - n-n-

Isochronous

mode

- - n--n 6)

PROFIenergy

----n

- -

Shared device

-- - n n n

MRP

-- - n n

Electronic

rating plate

-nnnnn

Firmware update

Bus

Bus/Micro

Memory Card

Bus/Micro

Memory Card

Bus/Micro

Memory Card

Order No. group

6ES7 151-

1CA. 1AA. / 1AB. 1BA. 3AA. 3BA. 3BA6-.

Interface modules with CPU functionality3)

IM 151-7 CPU/

CPU FO5)

IM 151-75)

F-CPU

IM 151-85)

PN/DP CPU

IM 151-8F5)

PN/DP CPU

PROFIBUS Copper/FOC

Copper

3) n

PROFINET

- -

Copper Copper

2-port switch

4) - - n

7) n

Number of mod-

ules

63 63 63 63

Station width 2 m 2 m 2 m 2 m

Fail-safety

-n-n

Isochronous

mode

- - - -

PROFIenergy

- - n -

I-Device

- - n n

Shared device

- - n n

MRP

- - n n

Electronic

rating plate

- - n n

Firmware update Micro

Memory Card

Micro

Memory Card

Bus, Micro

Memory Card

Bus, Micro

Memory Card

Order No. group

6ES7 151-

7AA. / 7AB. 7FA. 8AB. 8FB.

1) Plastic, polymer-cladded fiber (PCF)

2) The electronic rating plate contains identification data saved

in a module, e.g. order number, product version, installation

date, plant identification, which unequivocally identify the

module and are available online, to simplify troubleshooting,

for example.

3) Additional PROFIBUS line with master module

6ES7 138-4HA.

4) The integral 2-port switch of the IM 151-3 now also easily

permits a linear structure in addition to the star topology.

5) Also available as a SIPLUS component for extended

temperature range -40 °C … +70 °C and corrosive atmo-

sphere/condensation

(for details, see

www.siemens.com/siplus-extreme

6) Available with SIMOTION controller as of V4.1 SP1 and

PROFINET with IRT.

7) 3 port-switch

Interface module IM 151-3 PN HF

for PROFINET with standard cable

Interface module IM 151-3 PN FO

with fiber optic cable

can be used / available

- cannot be used / not available

SIMATIC_ET200_ENGLISCH.book Seite 24 Montag, 26. November 2012 10:02 10

SIMATIC ET 200S 25

Distributed intelligence

The interface modules with

integrated CPU can be used

both in stand-alone mode

and for distributed automa-

tion solutions with a medi-

um-sized program. They

correspond to a CPU 314

and enable distributed

preprocessing of the pro-

duction data locally – even

in the failsafe version.

Depending on the version,

communication can take place via MPI/PROFIBUS and/or

PROFINET. This has the following advantages:

• Relieves the central control unit

• Reduction in the response times to critical local signals

• More transparent and shorter programs

• Easier trouble-shooting

• Less load on the bus system

• Modularization of the system structure and precommis-

sioning – also at different sites

Additional PROFIBUS line

The DP master module for

the interface module with in-

tegrated CPU is used to ex-

pand the ET 200S as master

with an integrated DP master

interface.

A lower-level PROFIBUS line

can then be configured with

further distributed I/O.

Options handling

With the use of options handling with SIMATIC ET 200S, the

entire station including all options is configured. Modules for

unnecessary options are either replaced by reserve modules

or can be completely eliminated. Optional functions are acti-

vated during operation without new configuration.

Options handling is available in two versions:

With reserve modules

In this case, the station is configured with all options. I/O mod-

ules that are not required are replaced by cost-effective re-

serve modules. Later, they can be exchanged for the config-

ured modules without new configuration, even during ongo-

ing operation.

Without reserve modules

In this case, the station is configured with all options, howev-

er, only the necessary modules (terminal and I/O modules) are

plugged in. The modules which are not plugged in can be later

retrofitted as required without new configuration.

Options handling is available for interface modules with PRO-

FINET interface and for those with PROFIBUS interface.

SIMATIC ET 200S COMPACT –

The block I/O featuring bit-modular expansion

SIMATIC ET 200S COMPACT is

the new interface for the bit-

modular ET 200S I/O system.

The new IM 151-1 COMPACT

interface module expands

the well-known range of

proven ET 200S modules and

permits use as a block I/O.

The functionality is based on

the IM 151-1 BASIC and

comprises an interface mod-

ule and 32 channels in one

block. Two different variants of the ET 200S COMPACT are of-

fered – either a station with 32 digital inputs or mixed with 16

digital inputs and 16 digital outputs.

By expanding the block with ET 200S modules (up to 12 mod-

ules), a total of 128 channels can be connected to the SIMATIC

ET 200S COMPACT. This means that frequently required in-

puts/outputs in block form can be combined with bit-modular

specialist modules such as motor starters, pneumatics, etc.

Expansions with the

8-channel modules support

an extremely high

packing density. As a result,

one terminal box can accom-

modate more components or

a smaller terminal box can be

used.

IM151-8 PN/DP CPU

Interface module IM 151-7: with

integral CPU (also as F version)

and master module

ET 200S COMPACT

expandable block

ET 200S COMPACT with

expansions

SIMATIC_ET200_ENGLISCH.book Seite 25 Montag, 26. November 2012 10:02 10

SIMATIC ET 200S26

Motor starters for any application

The ET 200S motor starters can be used to protect and

switch any three-phase load. The completely prewired

devices are available in different performance classes as

direct, reversing or soft-starters up to an output of 7.5 kW.

The terminal module contains the self-assembling energy bus

and the terminals for direct connection of the motor cable. A

motor starter can be removed and inserted without the need

to isolate the system.

Standard motor starters

• Circuit-breaker and contactor combination up to 5.5 kW

• Direct-on-line or reversing starters

• Optional safety system

• PCS7 faceplates for visualizing diagnostics data

High Feature motor starters

• Combination of starter circuit-breaker, electronic overload

protection and contactor or soft starter up to 7.5 kW

• PROFIenergy functionality for selective shutdown of mo-

tors during breaks, and reading out the motor current

• PCS7 faceplates for visualizing diagnostics data

• Statistical data, e.g. current for the last overload trip, can

be read out using the service and commissioning software

Motorstarter ES

• Parameterization via bus, and sending and receiving of acy-

clic data via the fieldbus

• Only two current setting ranges up to 7.5 kW

• Safety technology integrated

Fail-safe motor starter

As soon as more complex or widely distributed safety applica-

tions are implemented, the Failsafe motor starter in combina-

tion with the PM-D F PROFIsafe power module is the optimized

solution. Signals from safe sensors are read in through safe in-

puts at any required point in a plant and transferred to the fail-

safe controller via PROFIBUS by means of the PROFIsafe mes-

sage frame. In the application program they are linked to the

Failsafe motor starters or the associated power module.

The failsafe motor starter has been developed on the basis of

the High Feature motor starter. It offers the following innova-

tive, patented technology:

In normal operation, the contactor shuts down the circuit

breaker; in the event of a fault, this is handled by the integral

dual-processor monitoring. This makes shutdown possible

even if a contactor has a welded contact. It also ensures that

each individual motor starter achieves SIL 3 or Category 4

without additional redundancy contactors.

The fail-safe motor starter

monitors the function of the

contactor regardless of

whether the application is

safety-related or not, so

these devices are also suit-

able for use in high-availabil-

ity processes.

Further characteristics that

support high availability are:

• Type of coordination 2

over the complete power range up to 7.5 kW

• The emergency start function allows important processes

to be continued to completion despite a reason for shut-

down, e.g. overload.

Advantages of fail-safe motor starters

over conventional safety systems

• Significantly fewer components, therefore less complex

configurations and considerably less HW engineering and

wiring overhead

• Rapid installation thanks to simple plug-in technology

• Motor starters are fault tolerant and failsafe

• High degree of flexibility thanks to assignment to switch-

off groups in software

• When the safety application changes, there is

less overhead because the wiring is retained

Two alternatives are available:

Solution local

• Used for locally restricted safety applications

• For group deactivation of Standard, High-Feature or Fail-

safe motor starters without complex wiring for conven-

tional safety systems

• For local evaluation of EMERGENCY STOP circuits with

automatic or monitored starting

• Cascading of the shutdown groups

• Can also be used in combination with external safety cir-

cuits

Solution PROFIsafe

• For usage with safety-related applications that are com-

plex and interconnected

• The logic of the safety functions (safe sensors can be

freely assigned to Failsafe motor starters) is implemented

with software and thanks to safety-related communica-

tion (PROFIsafe)

• Safety module PM-DF PROFIsafe forms 6 shutdown

groups

• Selective and autonomous shutdown of the fail-safe mo-

tor starter for any safety function

• Also for infeed to external safety systems through F-CM

contact multiplier

Motor starter for failsafe

ET 200S

SIMATIC_ET200_ENGLISCH.book Seite 26 Montag, 26. November 2012 10:02 10

SIMATIC ET 200S 27

I/O modules for simple applications

Also available as SIPLUS component for extended temperature range

-40 °C … +70 °C and corrosive atmosphere/condensation

(For details, see:www.siemens.com/siplus-extreme).

Module type Information Order No. group

Power modules for

electronic modules

and motor starters

For supplying and monitoring the load voltage and encoder voltage;

voltage and/or fuse failures; additional LEDs indicate the status of the voltage and the

fuse; different function AC, DC, PROFIsafe and PROFIenergy.

■

PM-E 24 V DC with diagnostics or PM-E 24 ... 48 V DC, with diagnostics and status

■

PM-E 24 V DC to 230 V AC with diagnostics and fuse

■

PM-E RO 24 V DC with diagnostics

■

PM-E F 24 V DC PROFIsafe for failsafe shutdown (max. Cat. 3) with standard modules

■

PM-D F 24 V DC PROFIsafe for fail-safe motor starter

■

6ES7 138-4CA.

■

6ES7 138-4CB.

■

6ES7 138-4CA.

■

6ES7 138-4CF.

■

3RK1 903-1.

Terminal modules

For the electrical and mechanical connection of I/O modules and

process wiring. Available with screw-type and spring-loaded terminals as well as

the Fast Connect insulation-piercing technique

■

TM-P for power; TM-E for electronics

■

TM-D for motor starters

■

6ES7193-4C.

■

3RK1903-0A.

Electronic modules

For supplying the ET 200S with digital inputs and outputs; High Feature variants increase

the plant availability and offer additional functions and diagnostics.

Digital input

modules 1)

■

2-, 4- and 8-channel

■

Available from 24 V DC to 230 V AC

■

Different functionalities: Standard, High Feature

source input module 8 DI 24 V DC SRC

■

6ES7131-4.

Digital

output modules 1)

■

2-, 4- and 8-channel

■

Available from 24 V DC to 230 V AC; 0.5 to 5 A

■

Different functionalities: Standard, High Feature

■

Electronics and relays

Sink output modules

4 DO 24 V DC/0.5 A

8 DO 24 V DC/0.5 A

■

6ES7132-4.

Analog input

modules 1)

■

2- and 4-channel

■

Current and voltage input, thermocouple and resistance measurement

■

Functionalities: Standard, High Feature, High Speed

■

6ES7134-4.

Analog

output modules 1)

■

2-channel

■

Current and voltage output

■

Functionality: Standard, High Feature, High Speed

■

6ES7135-4.

Relay module 1)

■

2-channel, 24 V DC or 24...230 V AC, 5 A

■

2-channel, 24 V DC or 24...230 V AC, 5 A, channel-by-channel switching using front

switch

■

6ES7132-4HB.

Fail-safe modules

■

Failsafe input module 4/8F-DI 24 V DC PROFIsafe

■

Failsafe output module 4F-DO 24 V DC/2 A PROFIsafe

■

Failsafe input/output module 4F-DI/3F-DO 24 V DC/2 A PROFIsafe

■

Fail-safe relay module 1F-RO 24 V DC or 24 - 230 V AC, 5 A

■

6ES7138-4FA.

■

6ES7138-4FB.

■

6ES7138-4FC.

■

6ES7138-4FR.

Reserve modules

Used as dummy modules for unused slots within an ET 200S

station

■

6ES7138-4AA.

IO-Link

The I/O-Link master module offers 4 I/O link channels with master functionality and en-

ables the connection of intelligent IO-Link devices to the ET200S. All IO-Link functions are

provided by ET200S to PROFIBUS DP or PROFINET I/O master modules. Simple data han-

dling of IO-Link components is ensured via the configuration tool integrated in STEP 7.

Up to 4 sensors, actuators or other IO-Link

devices are each connected to a standard cable. In addition to central

parameterization, IO-Link in SIMATIC S7 also enables expanded diagnostics up to device

level.

■

4-channel

You can find additional information on the IO-Link at

www.siemens.com/io-link

■

6ES7138-4GA.

SIMATIC_ET200_ENGLISCH.book Seite 27 Montag, 26. November 2012 10:02 10

SIMATIC ET 200S28

I/O modules for special applications, accessories

Also available as SIPLUS component for extended temperature range

-40 °C … +70 °C and corrosive atmosphere/condensation

(For details, see:www.siemens.com/siplus-extreme)

Module type Information Order No. group

Technology modules

For the solution of technological tasks, high-performance function modules are available

that perform these tasks largely autonomously and relieve the CPU significantly. Used di-

rect on site; parameterization using STEP 7 or GSD file; serial interface:

■

High-speed counting and measuring tasks with 5V or 24V encoders

Counter module 24 V DC / 100 kHz

Counter module 5 V DC / 500 kHz 1 COUNT

■

Simple positioning tasks through position sensing with SSI encoders

SSI module 1 SSI

■

Controlled positioning of simple drives via digital outputs

1 POS U positioning module

■

Positioning with stepper motors over a pulse/direction interface

1 STEP stepper motor module

■

Proportioning, resetting and controlling of actuators and valves

pulse module (timer, pulse-width modulation, stepper motor) 2 PULSE

■

Serial data exchange via point-to-point connection

1 SI interface module

■

6ES7138-4DA.

6ES7 138-4DE.

■

6ES7138-4DB.

■

6ES7138-4DL.

■

6ES7138-4DC.

■

6ES7138-4DD.

■

6ES7 138-4DF.

Measuring modules

SIWAREX CS is a compact electronic weighing system with calibration capability for the

distributed I/O system SIMATIC ET 200S. The SIWAREX CS weighing module can be used

for various different measuring tasks such as container weighing, fill-level measurement,

platform weighing, crane weighing as well as the measuring of forces and torques:

■

Uniform design and communication through integration in SIMATIC S7

■

Use in distributed plant concept through connection to PROFIBUS DP via

ET 200S

■

Measuring of weight or force with a resolution of 65,000 increments

■

Calibration according to OIML R76

■

A display with calibration capability can be connected

■

Extensive diagnostics options

■

Easy to parameterize using the SIWATOOL CS program

■

Theoretical adjustment without adjustment weights

■

Replacement of module without renewed adjustment of scale

■

Use possible in Ex applications

■

7MH4910-.

SIWAREX CF is a measuring module for connection of sensors operating according to

the strain gauge principle. The module can be used for different measuring tasks, for ex-

ample, measuring forces and torques:

uniform design and system-wide communication thanks to integration into SIMATIC S7

■

Use in distributed plant concept through connection to PROFIBUS DP via

ET 200S

■

Measurement with a resolution of ± 16,000 parts, accuracy 0.15%

■

Measurement rate 50 Hz

■

Ready-to-use, free application software "Getting started"

■

7MH4920-.

Motor starter

(also with integrated

safety system)

■

Direct, reversing and soft starters

■

Functionality: Standard, High Feature, Failsafe

■

Up to 7.5 kW

■

3RK1301-.

■

3RK1903-.

Accessories

■

Integrated shield connection system for low-impedance connections of individual

lengths. Space-saving, low-cost standard components with a simple plug-in technique

are used for this purpose.

■

Individual color-coded labels for terminals on the terminal modules;

they are available in different colors.

■

Labeling plates for numbering the terminal modules:

inscribed or blank.

■

DIN A4 labeling sheets in different colors, pre-perforated;

suitable for printing using a laser printer. Information:

www.s7-smartlabel.de

■

6ES7193-4..

SIMATIC_ET200_ENGLISCH.book Seite 28 Montag, 26. November 2012 10:02 10

SIMATIC ET 200MP 29

SIMATIC ET 200MP

The multi-channel and multi-functional S7-1500 I/O

The ET 200MP I/O system with IP20 degree of protection is

scalable and is used not only as a central IO for S7-1500,

but also in a distributed configuration connected to

PROFINET or PROFIBUS (available soon). As many as 30 IO

modules can be inserted into each station. The modules

have a low parts variance and the front connector is stan-

dardized for all 35 mm wide modules. This considerably

simplifies ordering, logistics and storage of spare parts

Station design

The module width has been reduced from 40 mm (S7-300) to

35 mm. Thanks to the smaller footprint, better use is made of

the cabinet space.

SIMATIC ET 200MP station design

All IO modules have a standardized 40-pin front connector,

which simplifies the ordering process and the storage of spare

parts.

Due to the self-assembling backplane bus, the IO system can

be constructed on a scalable and flexible basis. In addition, an

active backplane bus is being prepared that allows modules to

be withdrawn or inserted during operation ("hot swapping").

In both cases, the same IO modules are used.

Mechanical slot coding guarantees the unique assignment of

module and front connector. This prevents wiring errors

caused by the use of an incorrect front connector and protects

the modules from being destroyed during replacement. In ad-

dition, the modules have electronic short-circuit protection.

Wiring

The front connectors have a pre-engaged position in which

they are not yet electrically connected. In this position, the

front connectors can be conveniently pre-wired. This means

that rewiring and fault repair are possible during operation.

Pre-engaged position of front connector

SIMATIC TOP connect – preassembled system cabling for digi-

tal and analog signals – is available to ensure fast assembly

and to prevent wiring errors. SIMATIC TOP connect enables

you to complete the wiring easily, quickly and safely.

For details, visit:

www.automation.siemens.com/mcms/automation/en/

automation-systems/system-cabling/

simatic-top-connect/pages/default.aspx

The circuit diagrams of the modules are printed on the inside

doors. This enables servicing work to be carried out without

detailed plant documentation or by less experienced person-

nel.

SIMATIC_ET200_ENGLISCH.book Seite 29 Montag, 26. November 2012 10:02 10

SIMATIC ET 200MP30

Standardized pinning

Modules of the same type have standardized pinning and are

therefore wired the same way. This reduces the risk of errors

and also enables the wiring to be performed reliably by less

experienced personnel.

Potential groups

Potential groups are easily formed by inserting jumpers in the

front connector instead of wiring. This means that potential

groups are more easily recognized and can be changed very

easily.

Cable space expands with system

ET 200MP has a cable storage space that expands with the sys-

tem and the front doors have two latching positions. This sim-

plifies the wiring, particularly when cables with a large core

cross-section and/or thick insulation are used.

Integrated shielding

The integrated shielding concept for analog modules makes

the system more robust and more resistant to electromagnetic

interference, thereby increasing plant availability.

Labeling concept

On the front, the modules have a small area available for

equipment identification. Normal commercial labeling sys-

tems can be used for this. This enables modules to be identi-

fied more quickly and easily.

The LEDs are assigned to the terminal and labeling on a 1:1

basis. This enables the wiring to be checked quickly and easily

and ensures that the channel status is clearly readable. In the

event of a fault, e.g. wire break on a channel, the correspond-

ing LED lights up red. The fault can therefore be located quick-

ly and precisely and then corrected. This reduces plant down-

times to a minimum.

SIMATIC_ET200_ENGLISCH.book Seite 30 Montag, 26. November 2012 10:02 10

SIMATIC ET 200MP 31

Diagnostics and display concept

The display and diagnostics are consistent across all modules.

Module and channel states are uniformly displayed in plain

text – regardless of the type of module. Faults are displayed on

a channel-specific basis so that they can be pinpointed and

corrected faster. The user can configure substitute values for

the event of a fault, so that the behavior of the module can be

defined for the respective fault.

Diagnostics and display concept

Electronic rating plate

All modules have an electronic rating plate as standard (I&M

data), with which they can be identified quickly and clearly.

For this reason, simple plant documentation is possible with

software (e.g. TIA portal).

Channel-specific parameter assignment

Each channel of the IO modules can be configured individual-

ly. This increases the flexibility and enables changes during

runtime to be performed more easily.

Performance

ET 200MP offers impressive performance in order to achieve

the shortest possible response times and to implement the

fastest applications. The high-speed backplane bus, special IO

modules and the consistent use of PROFINET mechanisms

contribute to this.

High speed backplane

SIMATIC_ET200_ENGLISCH.book Seite 31 Montag, 26. November 2012 10:02 10

SIMATIC ET 200MP32

Module overview

The following interface modules and IO modules are avail-

able:

Interface modules Order No. group

IM 155-5 PN 6ES7 155-5AA0.

IO modules

DI 16x24VDC HF 6ES7 521-1BH0.

DI 32x24VDC HF 6ES7 521-1BL0.

DI 16x24VDC SRC BA 6ES7 521-1BH5.

DI 16x230VAC BA 6ES7 521-1FH0.

DQ 16x24VDC/0.5A ST 6ES7 522-1BH0.

DQ 32x24VDC/0.5A ST 6ES7 522-1BL0.

DQ 8x24VDC/2A HF 6ES7 522-1BF0.

DQ 8x230VAC/2A ST 6ES7 522-5FF0.

DQ 8x230VAC/5A ST 6ES7 522-5HH0.

AI 8xU/I/RTD/TC ST 6ES7 531-7KF0.

AI 8xU/I HS 6ES7 531-7NF1.

AQ 4xU/I ST 6ES7 532-5HD0.

AQ 8xU/I HS 6ES7 532-5HF0.

SIMATIC_ET200_ENGLISCH.book Seite 32 Montag, 26. November 2012 10:02 10

SIMATIC ET 200M 33

SIMATIC ET 200M

The S7-300 I/O with high channel density

The ET 200M distributed I/O system is modularly designed

with IP20 degree of protection. Up to 12 multi-channel sig-

nal modules (e.g. 64 digital inputs) and function modules

as well as S7-300 communications processors can be used

as I/O modules – the interface to the process.

There are no slot rules. Hot swapping and expansion of mod-

ules is permissible when using active bus modules.

Connection to PROFINET and PROFIBUS is made via interface

modules.

In addition to screw-type and spring-loaded terminals, con-

nection of the signals can be made even simpler and faster us-

ing SIMATIC TOP connect. Preassembled front connectors with

single conductors and a complete plug-in modular system are

available. FastConnect plugs do not require the cables to be

stripped. The cable is simply plugged in and the contact is

made using the insulation displacement method.

The PROFINET version of the ET 200M offers new functions,

e.g.:

• Shared device

• Media redundancy protocol (MRP)

When the ET 200M is operated with an S7-400H/FH on

PROFIBUS, the availability of the plant can be increased:

• Switched connection:

One ET 200M with two interface modules

• Redundant connection:

Two ET 200M with one interface module each

When the ET 200M is connected to PROFIBUS on an S7-400,

the controller can be configured during normal operation

(Configuration in RUN - CiR).

In this manner,

• complete ET 200M I/O stations can be added,

• individual modules can be added within a station, and

• individual digital and analog module parameters can be

modified.

Hot swapping of signal modules is possible, thus reducing

downtimes. Failsafe I/O modules permit the integration in

safety-related plants with SIMATIC Safety Integrated.

SIPLUS components also enable operation in the extended

temperature range -40 °C ... +70 °C and in corrosive atmo-

spheres or under condensation conditions

(for details, see: www.siemens.com/siplus-extreme).

ET 200M with PROFINET connection and S7-300 modules

FastConnect

The insulation displace-

ment method Fast Connect

offers even more benefits

when wiring the I/O

modules:

• Available as 20-pole and

40-pole variants

•Suitable for all S7-300

I/O modules

• Permissible core cross-

sections: 0.5 … 1.5 mm²

• Suitable for rigid and

flexible conductors

• Opening for test tip with

a diameter of up to

1.5 mm

• Time savings of up to

60% for installation as compared to conventional connec-

tion methods

• No stripping or crimping necessary

• Easy, secure installation with a screwdriver

• Reduction in the number of installation errors

• The stripped length does not have to be determined

FastConnect plug for ET 200M

SIMATIC_ET200_ENGLISCH.book Seite 33 Montag, 26. November 2012 10:02 10

SIMATIC ET 200M34

Interface modules for PROFIBUS and PROFINET

The various S7-300 modules in the distributed I/O system

ET 200M are connected to the bus system via the interface

module – either to the well-proven PROFIBUS fieldbus or

to PROFINET, the open Industrial Ethernet standard.

Interface module IM 153-4 for PROFINET

The following interface modules are available:

The integrated 2-port switch of the IM 153-4 now also easily permits a

ring configuration by means of MRP functionality in addition to the star

topology.

Changes to digital inputs are tagged with a time stamp locally (in the

IM 153 of the ET 200M) and transferred to the CPU by means of a pro-

cess interrupt.

Isochronous mode is the synchronized coupling of distributed I/O and

the user program on PROFIBUS with a constant cycle time. In this man-

ner, actual value sensing and setpoint output are performed synchro-

nously and with a constant cycle time and with consistent data images.

The "electronic rating plate" or identification data are the data stored in

a module such as the order number, product version, installation date,

or plant identifier that uniquely identify this module and which are

available online, for example, to facilitate troubleshooting.

Also available as SIPLUS component for extended temperature range

-40 °C … +70 °C

and corrosive atmosphere/condensation

(for details, see: www.siemens.com/siplus-extreme).

Interface modules IM 153-1

IM 153-2 HF

IM 153-4 PN

IM 153-4 PN HF

PROFIBUS Copper Copper

PROFINET Copper Copper

2-port switch

)

/MRP

- / - - / -n

n n

Number of modules 812 12 12

Station width 360 mm 520 mm 520 mm 520 mm

Diagnostics Channel-specific Channel-specific Channel-specific Channel-specific

Time synchronization on PROFIBUS,

time stamping of alarms

-n

Use of function modules (FM) and

communications processors (CP)

Restricted

nnn

Routing of parameterization data to

intelligent field devices

(HART)

Connection to fault-tolerant

(redundant) systems (S7-400H)

- -

In the redundant system

In the non-redundant system

- -

Fail-safety (PROFIsafe) -

Isochronous mode

Shared device --

n n

Electronic rating plate

nn n

Firmware update -Bus Bus/Micro Memory Card Bus/Micro Memory Card

Order No. group 6ES7 153- 1AA. 2BA. 4AA. 4BA.

can be used / available

cannot be used / not available

SIMATIC_ET200_ENGLISCH.book Seite 34 Montag, 26. November 2012 10:02 10

SIMATIC ET 200M 35

S7-300 modules

The multi-faceted module range of S7-300 enables the ET

200M to be modularly adapted to a wide range of different

tasks.

Standard modules (digital and analog modules) and modules

for special applications are available:

Also available as SIPLUS component for extended temperature range

-40 °C … +70 °C and corrosive atmosphere/condensation

(for details, see: www.siemens.com/siplus-extreme).

Digital modules Function Order No. group

SM 321 Digital input SM 321, 8DI

6ES7 321-1FF.

Digital input SM 321, 16DI

6ES7 321-1*H.

Digital input SM 321, 32DI

6ES7 321-1*L.

Digital input SM 321, 64DI 6ES7 321-1BP.

SM 322 Digital output SM 322, 8DO

6ES7 322-8*F.

Digital output SM 322, 16DO

6ES7 322-1*H.

Digital output SM 322, 32DO

6ES7 322-1*L.

Digital output SM 322, 64DO 6ES7 322-1BP.

SM 323 Digital input/output SM 323, 8DI/8DO or 16DI/16DO

6ES7 323-1B*.

SM 327 Digital input/output SM 327, 8DI/8DX 6ES7 327-1BH.

Analog modules Function Order No. group

SM 331 Analog input SM 331, 2AI

6ES7 331-7KB.

Analog input SM 331, 6AI 6ES7 331-7PE.

Analog input SM 331, 8AI

6ES7 331-7*F.

SM 332 Analog output SM 332, 2AO

6ES7 332-5HB.

Analog output SM 332, 4AO

6ES7 332-**D.

Analog output SM 332, 8AO

6ES7 332-5HF.

Modules for

technological functions

Function Order No. group

FM 350-1 Counting, measuring

6ES7 350-1AH.

FM 350-2 Counting, measuring, proportioning

6ES7 350-2AH.

FM 351 Controlled positioning in rapid traverse/creep speed 6ES7 351-1AH.

FM 352 Electronic cam control 6ES7 352-1AH.

FM 352-5 High-speed Boolean operations 6ES7 352-5AH.

FM 353 Positioning with stepper motors 6ES7 353-1AH.

FM 354 Positioning with servo motors 6ES7 354-1AH.

FM 355C Universal closed-loop control (continuous closed-loop control) 6ES7 355-0VH.

FM 355S Universal closed-loop control (step controller) 6ES7 355-1VH.

FM 355-2 Temperature control with self-optimization 6ES7 355-2CH.

FM 357-2 Multi-axis interpolation, synchronous operation 6ES7 357-4AH.

SIWAREX U Single-channel or dual-channel universal weighing module

7MH4601-1.

SIWAREX FTA Fast weighing and dosing module with calibration capability 7MH4900-2.

SIWAREX FTC Module for continuous weighing tasks 7MH4900-3.

SIFLON FC Function module for industrial flow measurement 7ME4120.

SIMATIC_ET200_ENGLISCH.book Seite 35 Montag, 26. November 2012 10:02 10

SIMATIC ET 200M36

Also available as SIPLUS component for extended temperature range

-40 °C … +70 °C and corrosive atmosphere/condensation

(for details, see: www.siemens.com/siplus-extreme).

Modules for

fail-safe systems

Function Order No. group

SM 326F DI 24 Digital input (24 x 24 V single-channel or 12 x 24 V dual-channel)

6ES7 326-1BK.

SM 326F DI 8 NAMUR Digital input (8 x NAMUR single-channel or 4 x NAMUR dual-channel)

6ES7 326-1RF.

SM 326F DO 10PP Digital output (10 x 24 V)

6ES7 326-2BF.

SM 326F DO 8PM Digital output (8 x current sourcing/sinking)

6ES7 326-.

SM 336F AI 6 Analog input (0/4…20 mA, HART)

6ES7 336-4GE.

Isolation module Galvanic isolation between standard and fail-safe HART modules

6ES7 195-7KF.

Modules for hazardous

areas

Function Order No. group

SM 321 Digital input (4 x NAMUR)

6ES7 321-7RD0.

SM 322 Digital output (4 x 15 or 24 V) 6ES7 322-5.D0.

SM 331 Analog input (4 x 0...20 mA or 4...20 mA)

6ES7 331-7RD0.

SM 331 Analog input (8 thermocouples or 4 thermoresistors)

6ES7 331-7SF0.

SM 332 Analog output (4 x 0...20 mA or 4...20 mA) 6ES7 332-5RD0.

SM 331 HART analog input (2 x 0…20 mA or 4…20 mA)

6ES7 331-7TB0.

SM 332 HART analog output (2 x 0...20 mA or 4...20 mA) 6ES7 332-5TB0.

SIMATIC_ET200_ENGLISCH.book Seite 36 Montag, 26. November 2012 10:02 10

SIMATIC ET 200iSP 37

SIMATIC ET 200iSP

The intrinsically-safe version for hazardous areas

ET 200S with redundant PROFIBUS connection

ET 200iSP can be used in hazardous areas with a gas or

dust atmosphere:

• The ET 200iSP station can be installed in Zones 1, 21 and 2,

22.

• The connected sensors and actuators can also be located in

Zones 0 and 20.

Communication between the field devices and the process

control system or automation system is performed over

PROFIBUS DP. This considerably reduces the wiring outlay. The

terminal blocks commonly used today, as well as the neces-

sary distribution boards and Ex isolating transformers for the

signals, can be omitted.

PROFIBUS DP has established itself as the standard bus in the

field level right up to hazardous areas. This open and system-

wide communication keeps the solution flexible and also

open to other manufacturers. International standardization of

PROFIBUS DP also ensures future protection to the customer

for investments that are often considerable and intended to

last for many years.

ET 200iSP supports high availability of the system thanks to:

• Configuration during normal operation

• Hot swapping

• Redundancy

During normal operation

• stations can be added,

• stations can be expanded with modules, and

• module parameters changed.

The independent wiring supports easy, reliable replacement

of modules during normal operation. Hot swapping of the

power supply is possible without arcing. PROFIBUS DP and/or

the power supply can also be redundantly implemented.

HART support

ET 200iSP offers the HART protocol for connecting process de-

vices with HART capability. These HART modules also support

the transfer of auxiliary variables. Apart from the actual mea-

sured value, up to four IEEE variables can be transferred in the

process image. By means of a routing function, a central sta-

tion can access the HART process devices transparently over

PROFIBUS DP. A higher-level control system can therefore per-

form central data administration. The process devices are con-

nected by means of a 4 to 20 mA analog signal. Further device

information is transferred over a modulated signal:

• Parameters that are specified by a central engineering

station (routing)

• Diagnostics data that are read by the engineering station

This principle is called HART (Highway Addressable Remote

Transducer). The majority of process instruments, e.g. for

temperature, level, pressure or flow measurements, have

HART connections.

Powerful diagnostics with SIMATIC PCS 7

With SIMATIC ET 200iSP, numerous items of diagnostics infor-

mation are generated when internal and external faults occur,

e.g. on open-circuit or short-circuit.

The HART status of the connected HART field devices such as

maintenance and additional information is mirrored in the di-

agnostics and signaled to the host control system. Standard

diagnostics drivers are available for SIMATIC PCS 7 for the di-

agnostics messages. These drivers prepare all the relevant sig-

nals for the higher-level PCS 7 Operator System. The detected

faults are transferred quickly to the higher-level systems and

support online diagnostics from a central point at any time.

A watchdog module monitors the ET 200iSP by means of

• targeted reading or writing of I/O data

• Reading an input that switches (toggles) with a constant

frequency

• Provision of an intrinsically safe power supply for the deac-

tivation signal of the digital outputs

SIMATIC_ET200_ENGLISCH.book Seite 37 Montag, 26. November 2012 10:02 10

SIMATIC ET 200iSP38

Modular, intrinsically safe design

The ET 200iSP is installed in just a few steps:

• The terminal modules are snapped onto the rugged and

well-proven S7-300 standard rail

• Prewiring without electronics modules with spring-loaded

and screw-type terminals

• No need for tools, because the power supply, interface

module and electronics modules are simply plugged in

Safe in the field with the isolating transformer

So that all the advantages

of a failsafe bus installation

are also available with

PROFIBUS DP, an isolating

transformer is used to make

PROFIBUS DP intrinsically

safe. This is done by isolat-

ing the bus and limiting the

energy in the safe area. The

fieldbus isolating trans-

former is used here as a bar-

rier that converts PROFIBUS

DP to an intrinsically safe

PROFIBUS DP. It allows the

PROFIBUS connector to be

disconnected and connect-

ed even under Ex conditions.

The fieldbus isolating transformer offers the following advan-

tages:

• Plug and Play without the need for time-consuming circuit

calculations and certifications (PROFIBUS International

guidelines 2262)

• Simple modification/expansion

• Connection of numerous devices

• Implementation as a barrier or repeater

Modular design of the ET 200iSP

You can find the SIMATIC Selection Tool on the Internet at:

www.siemens.com/et200

as well as in the Industry Mall or the Catalog CA01 on DVD

Fieldbus isolating transformer

Mounting rail

PROFIBUS DP connection

Ex ib intrinsically safe

Terminal module for

interface module

Connecting terminals

EEx ia/ib

Power supply

Ex d-protected

24 V DC or

AC 85 ... 264 V

Interface module Electronic modules

EEx ib

Terminal modules for

electronic modules

SIMATIC_ET200_ENGLISCH.book Seite 38 Montag, 26. November 2012 10:02 10

SIMATIC ET 200iSP 39

Basic modules for the configuration

High-capacity power supply

The power supply with the explosion-proof casing provides all

the voltages and currents required for operation of the

ET 200iSP and feeds them into the backplane bus of the termi-

nal modules. The 24 V or 230 V supply is connected to the

power supply terminal through EEx e terminals. The power

supply supplies the ET 200iSP with safe galvanically isolated

operational voltage for:

• Up to 32 electronics modules

• PROFIBUS DP interface of IM 152

• Supply of sensors/actuators

It provides for the safety-related limitation of the output volt-

ages. The PS has an explosion-proof metal casing (EEx d explo-

sion protection) and is permitted to be removed and replaced

in the working position (hot swapping) under hazardous con-

ditions. It provides up to 5A for supplying the modules and the

sensors and actuators. In fault-tolerant solutions, two power

supplies can be configured redundantly.

Interface module IM 152

Interfacing to the intrinsically safe PROFIBUS DP with trans-

mission rates up to 1.5 Mbit/s over the IM 152 interface mod-

ule. The IM 152 communicates autonomously with the high-

er-level system (PLC or master system).

For I&M purposes (Identification & Maintenance), the IM 152

and the electronics modules have an electronic rating plate

It is also possible for digital process signals to be tagged with

a time stamp. The firmware of the IM 152 can also be upgrad-

ed with a plug-in SIMATIC Micro Memory Card (MMC) or via

bus.

The IM 152 interface module and the PROFIBUS connector

may be removed and replaced under hazardous conditions.

With fault-tolerant solutions, up to two IM 152 modules can

be configured redundantly.

The "electronic rating plate" or identification data are the data stored in

a module such as the Order No., product version, installation date or plant

identifier that uniquely identify this module and which are available on-

line, to facilitate troubleshooting, for example.

Power Supply PS 138

Power supply 24 V DC/5 A 85 ... 264 V AC/5A

Dimensions 60 x 190 x 136.5

60 x 190 x 136.5

Order No. group 6ES7 138-7EA. 6ES7 138-7EC.

Interface module IM 152

Transfer rate 9.6 Kbit/s...1.5 Mbit/s

Protocol PROFIBUS DP

Interface RS 485 iS

Firmware update PROFIBUS, Micro Memory Card

Dimensions 30 x 125 x 136.5 mm

Order no. group 6ES7 152-1AA.

Terminal modules Order no. group

TM-PS-A for PS 24 V DC 6ES7 193-7DA1.

TM-PS-B for PS redundant 24 V DC 6ES7 193-7DB1.

TM-PS-A for PS 85...264 V AC 6ES7 193-7DA2.

TM-PS-B for PS 85 ... 264 V AC

redundant

6ES7 193-7DB2.

TM-IM/IM for two IMs 6ES7 193-7AB.

TM-IM/EM for IM and one EM 6ES7 193-7AA.

TM-EM/EM for two EMs 6ES7 193-7CA.

TM-RM/RM for 2 RMs (relay

modules)

6ES7 193-7CB.

Dimensions 60 x 190 x 52 mm

Other components Order no. group

Reserve module 6ES7 138-7DA.

Watchdog module 6ES7 138-7BB.

Power Supply – can also be used

redundantly

Redundant IM 152

interface module

SIMATIC_ET200_ENGLISCH.book Seite 39 Montag, 26. November 2012 10:02 10

SIMATIC ET 200iSP40

Digital and analog electronics modules

Input/output modules

2-channel, 4-channel and

8-channel digital and ana-

log input/output modules

are available for the

ET 200iSP (dimensions:

30 x 125 x 136.5 mm).

The digital and analog pro-

cess signals are matched to

ET 200iSP via these elec-

tronics modules (EM).

The electronics modules

support the connection of

HART process devices and

all generally available EEx i

valves and therefore offer flexible application possibilities.

The process signals are connected via the terminals of the as-

sociated terminal modules with either screw-type or spring-

loaded connection.

All EMs are designed as the EEx i "intrinsically safe" modules

and can be easily replaced under Ex conditions (hot swap-

ping).

The output modules have a special input for fail-safe deactiva-

tion:

•H deactivation (active high)

• L deactivation (active low)

External actuator deactivation is often required in plants in the

event of evacuation or an emergency. L deactivation also en-

sures wire-break monitoring. The digital output modules per-

mit load-free switching of the digital outputs.

Fail-safe input/output modules

Three fail-safe modules are available for digital input, digital

output and analog input up to SIL3/PLe for use up to Zone 1 or

21. This means the otherwise required Ex barrier can be ig-

nored for the SIL calculation.

Digital electronic module 2 DO Relay

For the connection of certain actuators such as solenoid

valves, hydraulic valves, DC contactors and indicator lights,

signals with an increased current load are often required. In

order to connect such devices there is a 2 DO Relay module

available with two outputs, each with 2 A output current. The

contacts are NO contacts with galvanic isolation from the sup-

ply voltage.

H deactivation,

L deactivation

Electronic module

Digital modules

Application NAMUR encoder, etc. Valves, indicator lights,

DC relays, etc.

Magnetic hydraulic

valves, DC contactors,

indicator lights

NAMUR encoders and

single contacts

with/without resistance

circuit

Solenoid valves

Module 8 DI NAMUR 4 DO 2 DO Relay 8 F-DI Ex NAMUR 4 F-DO Ex 17.4V/40mA

Number of

channels 842 with 2 A each 8 4

Special fea-

ture 2 channels can be used

■

Counter (max. 5 kHz)

■

Frequency meter

(1 Hz ... 5 kHz)

■

With gate function

■

25.5 V DC, 22 mA

■

23.1 V DC, 20 mA

■

17.4 V DC, 27 mA

■

17.4 V DC, 40 mA

■

UC 60V/2A

■

Hot swapping in

Ex-Zone 1

Up to SIL 3, PLe, Pulse

Stretching, 1oo2 on

module possible; FW

update via network

Up to SIL 3, PLe, parallel

switching of outputs,

Energize To Trip [ETT]

diagnostics, Last valid val-

ue;

FW update via network

Order no.

group 6ES7 131-7RF. 6ES7 132-7RD.

6ES7 132-7GD.

6ES7 132-7HB0. 6ES7138-7FN. 6ES7138-7FD0.

Analog modules

Application

Resistance thermometer (Pt100, Ni100) Thermocouple types B, E, J, K, L, N, R, S, T, U

Resistance test 600 ΩThermal e.m.f. (± 80 mV)

Module 4 AI RTD 4 AI TC

Number of channels 4 4

Resolution 15 bit + sign 15 bit + sign

Order no. group 6ES7 134-7SD5. 6ES7 134-7SD0.

Analog HART modules

Use as

HART module

HART process devices

Use as analog

module

2-wire transducer

4 - 20 mA

4-wire transducer

0 - 20 mA, 4 - 20 mA

Current output

0 - 20 mA, 4 - 20 mA

0/4...20mA encoder

with/without HART

Module 4 AI I 2 WIRE HART 4 AI I 4 WIRE HART 4 AO I HART 4 F-AI Ex HART

Number of chan-

nels

4 4 4 4

Resolution 12 bit + sign 12 bit + sign 14 bit 15-bit resolution + sign

Special feature Up to SIL 3, PLe, HART communication

V7.0; FW update via network

Order no. group 6ES7 134-7TD0. 6ES7 134-7TD5. 6ES7 135-7TD0. 6ES7138-7FA.

SIMATIC_ET200_ENGLISCH.book Seite 40 Montag, 26. November 2012 10:02 10

SIMATIC ET 200iSP 41

Standards, approvals and accessories

Control cabinets available as accessories

The housings (control cabinets) are suitable for hazardous ar-

eas of Zones 1 and 2 as well as 21 and 22. They either have

surface treatment or are made of non-corrosive material.

The permissible operating temperature lies between

-20 °C and +70 °C. The main components in the scope of

supply of the housing are:

• Housing with wall bracket

• Mounting rail

• Equipotential bonding strip

• Cable and wire grommets

Pneumatic system expansions

Modular in design, fully integrated into the system – ET 200iSP with valve

modules from Bürkert.

You can find these and other accessories in our Add-ons Cata-

log ST PCS7.1 • 2011

For details and further information, please refer to the product description:

www.siemens.com/ET200iSP

Standards and approvals

ATEX II 2 G (1)

I M2

Ex de [ia/ib] IIC T4

Ex de [ia/ib] I

IECEx Zone 1 Ex de [ia/ib] IIC T4

NEPSI Ex ib [ia] IIC T4

Ex e [ia/ib] IIC T4

GOST Ex ib [ia] IIC T4

Ex e [ia/ib] IIC T4

INMETRO Zone 1 BR-Ex de [ia/ib] IIC T4

cFMus Class I, II, II NI Division 2,

Groups A,B,C,D,E,F,G T4

AIS Division 1,

Groups A,B,C,D,E,F,G

Class I Zone 1, AEx de [ia/ib] IIC T4

cULus Class I, II, II Division 2, Groups A,B,C,D,E,F,G T4

providing int. safe circuits for

Division 1, Groups A,B,C,D,E,F,G

Class I Zone 1, AEx de [ia/ib] IIC T4

CE According to 94/9/EC (previously ATEX 100a),

2004/108/EC and 2006/95/EC

KCC Korea Certification

Marine

approval

Classification societies

■

ABS (American Bureau of Shipping)

■

BV (Bureau Veritas)

■

DNV (Det Norske Veritas)

■

GL (Germanischer Lloyd)

■

LRS (Lloyds Register of Shipping)

■

Class NK (Nippon Kaiji Kyokai)

Accessories Order no. group

Fieldbus isolating transformer 6ES7 972-0AC.

PROFIBUS cable for intrinsically

safe PROFIBUS RS 485-iS

6XV1 831-2A.

PROFIBUS DP connector 6ES7 972-0DA6.

Control cabinets 6DL2 804.

Ambient temperature

For horizontal mounting 1) -20 °C ... +70 °C

For other mounting positions: -20 °C ... +50 °C

SIMATIC_ET200_ENGLISCH.book Seite 41 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro42

SIMATIC ET 200pro

Compact and multi-functional

SIMATIC ET 200pro is an especially rugged and high-per-

formance I/O system with IP65/66/67 degree of protection.

It does not require a control cabinet and can be mounted

directly on the machine. Its modular and time-saving

structure allows flexible, customized, distributed automa-

tion solutions to be implemented.

ET 200pro can be connected to well-proven fieldbuses such as

PROFIBUS or to PROFINET, the leading Industrial Ethernet stan-

dard for company-wide automation. Communication here can

also take place via Industrial Wireless LAN as well as using

cables solutions.

ET 200pro offers comprehensive diagnostics to reduce the

downtimes of your plant:

• The standard modules also offer module diagnostics for

short-circuiting of the encoder supply or the outputs.

• The High Feature modules offer more precise diagnostic

functions through channel diagnostics for short-circuit and

wire-break. Additional process interrupts can be used for

digital inputs for six channels.

• Diagnostic alarms are reported to the higher-level PLC

over PROFIBUS or PROFINET in the form of plain text.

Fail-safe electronic modules and high-feature interface mod-

ules are available for automation tasks with maximum safety

demands. The electronic modules can be used on their own in

a station, or in mixed configurations with standard modules.

Together with the failsafe SIMATIC S7-300F and S7-400F con-

trollers, automation tasks can be solved with safety require-

ments up to SIL 3 (EN 61508) or up to Category 4 (EN 954-1)

– efficiently and without cabinets. With the F-CPU module,

local, safety-related applications can also be set up.

Failsafe communication between the ET 200pro and the high-

er-level or integral failsafe CPU is achieved using PROFIsafe –

cabled via PROFIBUS and PROFINET or wirelessly via Industrial

Wireless LAN.

You can find the SIMATIC Selection Tool on the Internet at:

www.siemens.com/et200

as well as in the Industry Mall or the Catalog CA01 on DVD

ET 200pro with PROFIBUS connection ET 200pro with PROFINET connection, CPU and RFID module

SIMATIC_ET200_ENGLISCH.book Seite 42 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro 43

Modular, space-saving design

The ET 200pro has a modular and extremely compact design.

Up to 16 modules can be combined in any way over a length

up to one meter. An ET 200pro station can be preassembled

on the work bench with narrow module carriers and then fit-

ted to the machine as a complete unit. Alternatively, the com-

pact module carrier can also be fixed in place first and the sta-

tion can be assembled later. The modules are simply latched

into the module carrier and pushed onto each other. Module

carriers are available in lengths of 0.5 m, 1 m and 2 m.

The expansion modules are divided into bus module, electron-

ic module and connection module:

•The bus module contains the backplane bus for signals

and supply voltage in build-as-you-go design.

•The electronic module determines the function and is eas-

ily replaced during normal operation with the equipment

live (hot swapping). The station therefore remains func-

tional in the event of a fault. Coding prevents the wrong

module from being plugged in inadvertently.

•The connection module with permanent wiring is plugged

on and screwed down with 2 screws. Pre-assembled con-

necting cables can be attached quickly and easily.

8-channel electronic modules can be combined with the 8 x

M12 or 4 x M12 connection modules. This gives you the

choice of single or dual assignment of the M12 sockets.

A wide variety of different sensors and actuators can therefore

be connected to the electronic module without the

need for additional accessories such as Y connectors or Y

leads. This not only reduces the wiring but also the costs for

accessories and parts inventories. Wiring with connection

modules 8xM8, 2xM12 and 1xM23 is also possible.

Failsafe I/O modules permit the integration in safety-related

plants with SIMATIC Safety Integrated.

Selective formation of load groups

Power modules allow load groups to be built up as required

by supplementary supply from the load power supply. In this

case, the same connection techniques (direct connection;

M12, 7/8"; ECOFAST) are available as for the power supply of

the complete station. More than one load segment can be in-

tegrated into a single station.

In the interface and in each power module, built-in fuses en-

sure that neither total failure of all load groups, nor damage

beyond the station can occur.

Modular design of the ET 200pro

SIMATIC_ET200_ENGLISCH.book Seite 43 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro44

Interface modules for PROFIBUS

The interface modules (IMs) for PROFIBUS can be combined

with three different modules for connecting the bus and pow-

er supply.

All connection modules for PROFIBUS have visible address

setters that allow the addresses to be easily read as well as a

selectable terminating resistor. The integrated T functionality

supports the start-up of partial segments and uninterrupted

bus communication in the event of a servicing requirement.

•Direct connection with cable gland: For up to 16 A elec-

tronic load and a cross-section of up to 2.5 mm².

•ECOFAST (Energy and Communication Field Installation

System) – The standardized Siemens connection technique

for cabinet-free distribution is based on hybrid cables for

bus signals and power supply.

•M12, 7/8'': The familiar connection method with widely im-

plemented connector standard.

Interface modules IM 154-1 DP

IM 154-2 DP HF

Protocol PROFIBUS DP

Transfer rate, max. 12 Mbit/s

Firmware update via PROFIBUS

Dimensions (with connection

module)

90 x 130 x 173 mm

With CM IP DP M12, 7/8"

90 x 130 x 120 mm

With CM IP DP directly

90 x 130 x 80 mm

With CM IP DP ECOFAST

Order No. group 6ES7 154-1.

6ES7 154-2.

PROFIBUS IM with

M12, 7/8" connection

PROFIBUS IM

with direct connection

PROFIBUS IM

with ECOFAST connection

SIMATIC_ET200_ENGLISCH.book Seite 44 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro 45

Interface module for PROFINET Interface module for wireless

data transfer

The interface module (IM) for PROFINET contains a

2-port switch for easy configuration of a line structure. More

parameters are possible per station using PROFINET, and

therefore more high-function modules can be used. In case of

service, the IM can be replaced without using a programming

device – the device name and parameters remain on the mod-

ule.

As with the PROFIBUS variant, the interface module and the

connection module on the interface module IM 154-4 PN HF

are separated so that various connection methods are possi-

ble. It supports the PROFINET functions:

•IRT

• Media redundancy protocol (MRP)

• Shared device

The interface module offers both the proven M12 7/8" con-

nection and the option of the connection with push-pull tech-

nology. The integrated switch enables the easy construction

of line structures.

The following connection modules are available:

IM 154-6 PN HF IWLAN is especially well-suited for overhead

monorail conveyors, automated guided vehicle systems,

building management and warehouse logistics.

An integrated web server allows very easy setting and param-

eterization. Modern procedures (e.g. encryption, authentica-

tion) ensure a high degree of data security. Antennas and an-

tenna cables are available as accessories.

Interface module IM 154-4 PN HF

Function

PROFINET interface module HF

for ET 200pro with integrated

switch and data transmission

rate up to 100 Mbit/s

Mounting dimensions

W x H x D (mm)

135 x 130 x 50.8

Order No. group

6ES7 154-4AB.

Connection module CM IM PN

M12, 7/8" 2xRJ45

2xSCRJ FO

Function Connection module for PROFINET interface

module ET 200pro

Connection op-

tions

2x M12 and

2x 7/8"

2x RJ45 or

2x SCRJ FO

2x push-pull power

connectors

Dimensions W x H x

90 x 130 x 50.8 mm 90 x 130 x 50.8

Order No. group:

6ES7...

194-4AJ00-0AA. 194-4AF00-0AA.

194-4AG00-0AA.

With the new interface mod-

ule IM 154-6 PN HF IWLAN

(Industrial Wireless LAN), the

distributed I/O system ET

200pro can now be con-

nected wirelessly to a higher-

level PROFINET IO Controller

for the first time. IM 154-6

PN HF IWLAN communicates

wirelessly as an IWLAN client

with an IWLAN

Interface module IM 154-6 PN HF

IWLAN for wireless data

transfer

Access point of the communication network

(e.g. SCALANCE W). Both standard and safety-related appli-

cations can be implemented via this wireless connection

with PROFINET.

Interface module IM 154-6 PN HF IWLAN

Function

Wireless PROFINET

connection

WLAN standards

IEEE 802.11 a/b/g/h/e/i

Frequency bands

2.4 and 5 GHz

Transfer rate

54 Mbit/s

WLAN services

Optimized media access, unin-

terrupted wireless cell switch-

ing, anti-interference

mechanisms

Mounting dimensions

W x H x D (mm)

90 x 130 x 50.8

Order No. group

6ES7 154-6AB.

SIMATIC_ET200_ENGLISCH.book Seite 45 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro46

CPU module Power supply module

CPU modules (with F-CPU)

The interface modules

IM 154-8 PN/DP CPU and

IM 154-8F PN/DP with CPU

functionality are based on

the CPU 315-2 PN/DP and of-

fer the same quantity struc-

tures and functions. Both

IM 154s have two communi-

cation interfaces,

•one combined MPI/

PROFIBUS DP interface, and

• one PROFINET interface with three ports.

The IM 154-8 PN/DP CPU supports both PROFINET IO (up to

128 IO devices can be connected) and PROFINET CBA, as well

as PROFIBUS DP (as master for up to 124 slaves).

The IM 154-8 PN/DP CPU is not only compatible with the pro-

grams of the S7-300 CPUs, but it also offers a high degree of

data retentivity (protection against voltage failure). A separate

LED signals maintenance alarms. Modules can be replaced

easily thanks to the Micro Memory Card. Firmware can be up-

dated over the network.

Furthermore, a web server functionality for information, sta-

tus, diagnostics, clock synchronization via the Ethernet (NTP)

is available. The open Ethernet communication (TCP/IP, UDP,

ISO-on-TCP) permits reliable and high-speed data exchange.

Isochronous mode is possible on the PROFIBUS.

There is less loading on the central controller because individ-

ual plant sections can be configured, started up, diagnosed

and operated individually.

The controlled 24 V power supply feeds the connecting mod-

ules for the electronics/encoder (1L+) and load voltage supply

(2L+). To supply a new potential group (2L+), the 4-pin 24 V

cable is connected to the power module.

To cover power failures, the power supply unit can be expand-

ed with a SITOP UPS500P. The absolutely maintenance-free

24 V/7 A UPS module on a capacitor basis is also designed in

IP65 and is suitable for ambient temperatures up to +55 °C.

CPU modules IM 154-8 PN/DP CPU

IM 154-8F PN/DP CPU

IM 154-8FX PN/DP CPU

PN/DP connection block CM IM PN DP M12 7/8"

Memory 384 KB / 85 k statements

512 KB / 85 k statements (F-IM)

1.5 MB / 256 k statements (F-IM)

Interfaces X1:

MPI/DP interface (2x M12)

X2:

PN interface

(2x M12, 1x RJ45)

CPU mounting dimensions W x H

x D (mm)

135 x 130 x 59.3

Connection block mounting di-

mensions

W x H x D (mm)

90 x 130 x 50.8

CPU Order No. group 6ES7 154-8AB.

6ES7 154-8FB.

6ES7 154-8FX.

Connection block

Order No. group

6ES7 194-4AN.

Fail-safe CPU module for

ET 200pro

The power supply module

converts 3-phase rated volt-

ages from 380 to 480 V into

controlled DC voltage and

reliably supplies power to the

I/O system with up to 8 A.

Thus, the ET 200pro can be

very easily supplied with the

often available 3-phase con-

nector, without

ET 200pro power supply

module for 380 to 480 V

needing its own 24 V power supply.

Power supply module

Input voltage

380 ... 480 V (340...550 V) 3 AC

Frequency

50/60 Hz (45 ... 66 Hz)

Output voltage

24 V DC

Output current

8 A

Short-circuit protection

Electronic, independent restart

Mounting dimensions

W x H x D (mm)

310 x 135.5 x 90

Order No. group

6ES7 148-4PC.

SIMATIC_ET200_ENGLISCH.book Seite 46 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro 47

Electronic modules

Digital electronic modules with 4 and 8 channels for 24 V and

4-channel analog electronic modules are available for voltage,

current, and resistance thermometers.

Different connection modules are available for screwing onto

the I/O:

•CM IO 8 x M8

• CM IO 2 x M12, 4 x M12, CM 4 x M12 inverse,

8 x M12, 8 x M12D

•CM IO 1 x M23

Fail-safe modules

The following connection modules are available:

• CM IO F 12xM12

• CM IO F 16xM12

RFID communication

Digital electronic modules 8 DI and 4 DO

Fail-safe digital module 4/8 F-DI/4 F-DO

Digital

electronic modules Order No. group

EM 8 DI DC 24V 6ES7 141-4BF.

EM 8 DI DC 24V HF 6ES7 141-4BF.

EM 16 DI DC 24V 6ES7 141-4BH.

EM 4 DO DC 24V, 2A 6ES7 142-4BD.

EM 4 DO DC 24V, 2A HF 6ES7 142-4BD.

EM 8 DO DC 24V, 0.5A 6ES7 142-4BF.

EM 4DI / 4DO DC 24 V, 0.5 A 6ES7 143-4BF.

EM 4 DIO / 4 DO DC 24 V, 0.5 A 6ES7 143-4BF.

Analog

electronic modules Order No. group

EM 4 AI U HF 6ES7 144-4FF.

EM 4 AI I HF 6ES7 144-4GF.

EM 4 AI RTD HF 6ES7 144-4JF.

EM 4 AI TC HF 6ES7 144-4PF.

EM 4 AO U HF 6ES7 145-4FF.

EM 4 AO I HF 6ES7 145-4GF.

Fail-safe

electronic modules Order No. group

EM 8/16 F- DI DC 24V 6ES7 148-4FA.

EM 4/8 F-DI/4 F-DO DC 24V 6ES7 148-4FC.

NEW

RFID communication

module RF 170C Order No. group

Electronic module 6GT2002-0HD.

Connection block 6GT2002-1HD.

SIMATIC_ET200_ENGLISCH.book Seite 47 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro48

Compact, intelligent motor starters

The intelligent ET 200pro motor starters are used for start-

ing and protecting motors and loads of up to 5.5 kW. They

are available as Standard and High Feature electrome-

chanical motor starter and High Feature electronic motor

starter versions.

The electromechanical mo-

tor starter is switched with

conventional contactors

and is offered as direct or

reversing starter with op-

tional 400 V brake control.

The electronic motor start-

er is equipped with semi-

conductor switching ele-

ments and is therefore es-

pecially suited for applica-

tions with high switching

frequencies. This high fea-

ture device not only handles the direct on/off switching of

motors with high switching frequency, but also fulfills the ad-

ditional function of a full-fledged soft starter for a soft start-

up and stoppage. The conversion from motor starter to soft

starter is achieved using simple re-parameterization in

SIMATIC Manager.

The High Feature motor starters differ from the Standard mo-

tor starters in that they have more parameters and feature

four parameterizable digital inputs. Parameterization is easy

and convenient to carry out using the SIMATIC Manager.

The motor starters ET 200pro feature high functionality with a

small footprint, as well as simple and fast configuration and

installation – and they increase the availability of production

plants.

Easy installation

The compact ET 200pro motor starter can be installed in the

ET 200pro station with just a few actions. The integral connec-

tor technology results in significant reduction of the wiring

overhead. The motor cables can be plugged directly onto the

motor starter module. The compact design enables up to

eight motor starters to be integrated in a one meter wide sta-

tion in the field.

Electronic current measurement

The actual current flow with the ET 200pro motor starter is

measured electronically. In addition, the motor starter is now

available with PROFIenergy functionality. This makes it possi-

ble to selectively shut down motors via PROFINET during

breaks. Energy-related data such as the motor current can also

be integrated into higher-level control systems. Faceplates are

offered for PCS7 for visualizing diagnostics data. The evalua-

tion of defined current limits for the parameterizable electron-

ic overload protection increases the availability of the drive

system. An upward or downward violation is signaled by the

ET 200pro to the host controller, resulting in high plant avail-

ability.

The motor starter recognizes unbalanced load currents, and

switches these off directly. All motor protection functions can

be defined by simple parameterization. The local control sta-

tion which is sometimes required for a drive is provided via the

integral digital inputs (High Feature motor starter) and can

therefore be easily incorporated into the control system.

Special modules for further functions

If required, a maintenance

switch module can be used

that isolates series-connected

starters from the supply volt-

age, for example.

Safety modules

The Safety Motorstarter

Solution local or Solution

PROFIsafe is used for safety-

oriented applications.

For local safety applications,

the safety local repair switch

module with safe input and

the 400 V disconnecting

module are used. These two components permit a safe shut-

down of the 400 V supply of the series-connected motor start-

ers.

PROFIsafe solutions are implemented quickly and easily by us-

ing an F switch module in combination with a 400 V discon-

necting module.

SIMATIC ET 200pro with electrome-

chanical/electronic motor starter

Type selection Order No. group

Standard motor starters

Direct starter, mechanical

Reversing starter, mechanical

3RK1 304

-5.S40-4AA.

-5.S40-5AA.

High Feature motor starters

Direct starter, mechanical

Reversing starter, mechanical

Direct starter, electronic

Reversing starter, electronic

3RK1 304

-5.S40-2AA.

-5.S40-3AA.

-5.S70-2AA.

-5.S70-3AA.

Special modules

Maintenance switch module

Safety Local maintenance switch

module

400 V switch-off module

3RK1 304

-0HS00-6AA.

-0HS00-7AA.

-0HS00-8AA.

F switch 6ES7 148-4FS.

Connection module for F switch 6ES7 194-4DA.

Maintenance switch module

SIMATIC_ET200_ENGLISCH.book Seite 48 Montag, 26. November 2012 10:02 10

SIMATIC ET 200pro 49

Two types of frequency converters

With the structure of a SIMATIC module, the frequency

converter SIMATIC ET200pro FC can be smoothly inserted

into the ET200pro system. Two device variants (with and

without safety functions) are available for output up to

1.1 kW (1.5 kW with reduced ambient temperature).

The communication can be achieved via PROFINET or

PROFIBUS.

Flexible and fast

The integration of the frequency converter in the distributed

I/O system SIMATIC ET 200pro offers the following benefits:

• Flexibility due to open combination of ET 200pro modules

with the frequency converter

• 400 V power transmission to downstream converters via

jumper plugs up to 25 A

In addition, the ET 200pro FC features a multitude of high-

lights of the SINAMICS drive family:

• V/f control and sensor-free frequency adjustment

• Energy efficiency through power recovery and reactive

power compensation

• Feedback of braking energy in the network (the same tech-

nology as the SINAMICS-G120 power module PM250) so

that braking resistor and braking chopper are eliminated.

• Integrated safety functions: functional safety without a

costly external protective circuit

• Optional Micro Memory Card for automatic download of

parameters

• Design of the system motor frequency converter with the

SIZER (as of Version 2.8)

• Parameterization via STARTER (as of Version 4.1, SP1)

Integrated safety functions

The fail-safe design of SIMATIC ET 200pro FC offers compre-

hensive safety functions, certified in accordance with Catego-

ry 3 of EN954-1 and SIL 2 of IEC61508.

• Safe Torque Off (STO, previously "Safe Standstill") – for pro-

tection against an active movement of the drive.

• Safe Stop 1 (SS1, previously "Safe Braking Ramp") – for con-

tinuous monitoring of a safe braking ramp.

• Safely Limited Speed (SLS, previously "Safely Reduced

Speed) – for protection against hazardous movements

caused by exceeding a speed limit.

Neither of the functions "Safe Stop 1" or "Safely Limited Speed"

requires a motor encoder or other encoder. The safety func-

tions can be controlled using inputs of the Safety Local main-

tenance switch module (F-RSM) or the module F Switch

PROFIsafe.

Frequency converter 1)

1) Available on request.

Order No. group

Frequency converter ET 200pro

FC with integrated safety func-

tions

6SL3235-0TE21-1SB.

Frequency converter ET 200pro

FC Standard

6SL3235-0TE21-1RB.

Frequency converter ET 200pro FC ET 200pro station with frequency converters and motor starters

SIMATIC_ET200_ENGLISCH.book Seite 49 Montag, 26. November 2012 10:02 10

SIMATIC ET 200eco PN50

SIMATIC ET 200eco PN

Block I/O with IP65/66/67 degree of protection with PROFINET connection

SIMATIC ET 200eco PN is the new, rugged and space-

saving block I/O with IP65/66/67 degree of protection. Con-

nection to PROFINET is at 100 Mbit/s.

Thanks to its fully-sealed zinc die-cast housing, the ET 200eco

PN is mechanically very rugged and resistant to vibrations,

dust, oil, or humidity. It can therefore be mounted directly on

the machine.

The PROFINET connection with a 2-port switch is integrated

into every module and allows flexible expansion in line and

star topologies.

The SIMATIC ET 200eco PN is the product for the current mar-

ket trend for migrating the I/Os from the control cabinet into

the machine gaps.

Configuration

The sensors and actuators, as well as power and bus are con-

nected via the rugged M12 connection system. The ET 200eco

PN is available with two different enclosure designs:

• Modules with 4 x M12 connection in a long and narrow

design (30 x 200 x 37 mm)

• Modules with 8 x M12 connection in a short and wide

design (60 x 175 x 37 mm)

Module range 1) 2)

For ET 200eco PN, there is a comprehensive and graded range of modules available. This includes digital modules with up to 16

channels (inputs or outputs), including a parameterizable 8-channel module. Analog modules (current, voltage, resistance ther-

mometer, thermocouple), an IO-Link master module, and a load voltage distributor are also available.

The modules can be

mounted head-on

or rotated

90 degrees to the

side.

ET 200eco PN in wide and narrow design

1) For additional information on the IO-Link, see: www.siemens.com/io-link

2) Without IO-Link module and voltage distributor

Module range

Module

8 DI

24 V DC

16 DI

24 V DC

8 DO

24 V DC

16 DO

24 V DC

8 DI/DO

24 V DC

Number of

input/output chan-

nels

8/0 16/0

0/8

0.5 A; 1.3 A; 2 A

0/16

1.3 A

Parameteriz-

able

1.3 A

Connections 4 x M12,

8 x M12

8 x M12 4 x M12,

8 x M12

8 x M12 8 x M12

Order No. group

6ES7

141-6BF.

141-6BG.

141-6BH. 142-6BF.

142-6BG.

142-6BR.

142-6BH. 147-6BG.

Module range

Module

8 AI 8 AI

RTD/TC

4 AO 4 IO-Link (IO-

Link Master)

24 V DC

voltage di-

vider

Number of input/out-

put channels

4 U/I and

4 RTD/TC

8 RTD/TC 4 U/I 4 IO-L, 8 DI,

4 DO, (1.3 A)

–

Connections

8 x M12 8 x M12 4 x M12 8 x M12 1 x 7/8"

4 x M12

Order no. group

6ES7

144-6KD0. 144-6KD5. 145-6HD. 148-GJA. 148-6CB.

NEW

General technical specifications

Transfer rate 100 Mbit/s full duplex

Enclosure Zinc die-casting

(fully cast)

Vibration strength,

continuous

20 g

Temperature range -40 °C ... +60 °C

SIMATIC_ET200_ENGLISCH.book Seite 50 Montag, 26. November 2012 10:02 10

SIMATIC ET 200eco 51

SIMATIC ET 200eco

Digital block I/O with IP65/66/67 degree of protection

ET 200eco has a compact, rugged enclosure and is very

easy to use. It can be connected to PROFIBUS DP at up to

12 Mbit/s.

The plant availability is increased by the integrated T function-

ality in the connection block. The electronic block can be re-

placed with the equipment live without the need to interrupt

the supply voltage or the bus train.

The following diagnostic functions are available for checking

the mode of operation of the ET 200eco:

• BF (bus fault)

• SF (system fault)

• Encoder and load power supply

The diagnostic data are indicated by LEDs on the module and

can be evaluated by software on the PG/PC or by user program

of the PLC.

Configuration

ET 200eco comprises basic modules and two different con-

nection blocks. Selection is possible between M12, 7/8" and

ECOFAST:

• Bus connection via 2 x M12 and power supply via 2 x 7/8"

with 2 rotary coding switches for PROFIBUS address assign-

ment

• ECOFAST: 2 x hybrid field bus interface RS 485 with identi-

fication connector for the PROFIBUS address setting

In the 16 DI version, antivalent sensors can also be connected.

Module range

For the application and integration of PROFIBUS applications,

a compact, perfectly interacting module spectrum of digital

I/Os is available. Fail-safe modules enable integration in safe-

ty-related systems with SIMATIC Safety Integrated using the

PROFIsafe profile over PROFIBUS DP. The pin assignment for

the actuators and sensors is modeled on the IP65/67 standard-

ization trends.

Module range

Module

Basic modules

F mod-

ules Connection blocks

8 DI 16 DI 8 DO

(2 A)

16 DO

(0.5 A)

8 DI/8 DO

(2 A)

8 DI/8 DO

(1.3 A)

4/8 F-DI ECOFAST

RS 485

M12, 7/8"

Qty. input/output

channels

8/0 16/0 0/8 0/16 8/8 8/8 4/0

8/0

Connections 8 x M12 cable glands (for 16 channels with dual assignment)

ECOFAST Cu

M12, 7/8"

Order No. group 6ES7141-

3BF.

6ES7141-

3BH.

6ES7142-

3BF.

6ES7142-

3BH.

6ES7143-

3BH.

6ES7143-

3BH.

6ES7148-

3FA.

6ES7194-

3AA.

6ES7194-

3AA.

1) 2-channel for SIL3 sensors 2) 1-channel for SIL2 sensors

General technical specifications

Transfer rates 9.6 Kbit/s to 12 Mbit/s

Power supply 24 V DC

Current input from load circuit 1, up to 55 °C Up to 1 A (according to version)

Current carrying capacity of the outputs per channel 0.5/1.3/2 A (according to version)

Current input from load circuit 2, up to 55 °C, max. 8 A

Diagnostic function

Group fault display

Short-circuit (encoder supply)

Load voltage

Yes

Module-by-module

Dimensions (W x H x D) in mm

Basic module

Basic module with ECOFAST

Basic module with M12, 7/8

210 x 60 x 28

210 x 60 x 54

210 x 60 x 53

ET 200eco block I/O

SIMATIC_ET200_ENGLISCH.book Seite 51 Montag, 26. November 2012 10:02 10

References52

References

SIMATIC ET 200S with PROFINET

Peterstaler Mineralquellen, Germany –

Bottling of mineral water

Requirements

Peterstaler Mineralquellen GmbH operates bottling plants at

two sites in the Black Forest for their mineral water and non-

alcoholic beverages. To improve the flexibility and capacity

utilization of these two plants, they have been connected to-

gether using pipes in a project that is unique in this sector.

Great emphasis was placed here on the communication be-

tween the two head stations and the substations along the

route that had to be suitable for automation and telephone

purposes.

Solution

The decision was in favor of an integrated, distributed solution

using PROFINET. A single-mode fiber-optic network based on

Ethernet (14 km distance) forms the backbone for the com-

munication for the automation systems and the Voice-over-IP

between the two sites. The mainstays of the automation solu-

tion are PROFINET-capable S7-300 controllers that are con-

nected to the fiber-optic backbone via Switches. The actuators

and sensors of the field level (such as valve terminals) are con-

nected to the integrated PROFINET interface via SIMATIC

ET 200S distributed I/O devices.

Benefits

Thanks to the integral PROFINET functionality in the control-

lers of the S7-300 range as well as the SIMATIC ET 200S I/O,

the automation devices could be directly connected to the

Ethernet-based single-mode network. When programming

with SIMATIC STEP 7, there is no distinction between access-

ing an I/O device such as SIMATIC ET 200S over PROFIBUS or

PROFINET, so the expertise gained by the customer with

PROFIBUS was safeguarded.

The important advantage of PROFINET over standard Ethernet

according to the customer are the cycle times of between 5 ms

and 10 ms that can be achieved over the real-time channel

without which the extremely demanding closed-loop control

tasks of this application would not have been possible over

large distances.

"We are very satisfied with this solution: Transporting the

mineral water over the hill has been problem-free since then.

Transport by truck became unnecessary and this reduced the

associated pollutant emission, which in turn was evaluated

very positively in our current ISO 14001 environment protec-

tion audit."

Wolfgang Sum, Manager

SIMATIC_ET200_ENGLISCH.book Seite 52 Montag, 26. November 2012 10:02 10

References 53

SIMATIC ET 200S COMPACT

Meyer Burger AG, Switzerland –

Manufacturing and processing of materials

Requirements

Meyer Burger AG has over 50 years of experience in cutting

hard and brittle materials and special crystals such as silicon

and sapphire. The global sales and service network of Meyer

Burger has a separate subsidiary in China and Japan as well as

service centers in Germany and the Philippines. The main in-

dustries are the photovoltaic, semiconductor and optical and

ceramics industries. More than 3,500 systems have been in-

stalled worldwide.

Hard and brittle materials have to be cut faster, more accurate-

ly and with less loss of material. This places stringent demands

on the control system and the I/O: Compact size, fast re-

sponse, reduced wiring outlay and modular construction of

machines.

Solution

To meet these requirements, Meyer Burger relies on the com-

pact distributed I/O ET 200S COMPACT. Thanks to their high

channel density, it was not necessary to expand the stations.

Add-on terminals were also used to enable 3-wire connection

without the need for additional terminal blocks. This saves

space and time during wiring up. The existing bus system was

PROFIBUS DP, so this was also used for the new solution.

Benefits

The use of ET 200S COMPACT provides several benefits: The

signals of the different sensors and switches can now be bun-

dled and evaluated by the existing PROFIBUS. Complete preas-

sembly (wiring) of the modules means that on final installa-

tion only the bus cable has to be connected. Time-consuming

wiring of modules in the control cabinet is therefore reduced.

"By using ET 200S COMPACT, we can acquire control variables

on our machines decentralized and transfer them to the con-

troller over PROFIBUS. Fewer signals therefore have to be

routed to the control cabinet. This reduces the wiring costs

and increases our flexibility considerably. We can therefore

reduce throughput time at final assembly."

Dr. Urs Schönholzer, Head of Development

SIMATIC_ET200_ENGLISCH.book Seite 53 Montag, 26. November 2012 10:02 10

References54

SIMATIC ET 200M

Turgai-Petroleum, Canada –

Remote control for oil production

Requirements

Turgai-Petroleum AG with headquarters in Kysyl-Orda is a joint

venture between the Russian LUKOIL Overseas and the Cana-

dian Petro Kazakhstan. LUKOIL is one of the leading worldwide

corporations in the oil and gas sector and is mainly active in

the exploration and production of oil and gas as well as the

production and marketing of mineral oil products and petro-

chemicals. The capacity of their production plants in Russia

alone is 41.8 million tons of oil per annum. Petro Kazakhstan

is one of the 100 largest oil producers. The Canadian company

has specialized in oil-rich Kazakhstan, produces 150,000 bar-

rels per day, and operates a refinery in the Central Asian coun-

try.

Energotechservice GmbH with headquarters in Almaty, Sibe-

ria, was tasked with the data acquisition and remote control of

oil production. The focus here was on integration in the exist-

ing system and user-friendly features as well as their consis-

tent further development. Further requirements included im-

plementation of data transmission over wireless channels and

integration in the existing telemechanical system.

Solution

The automatic control system for the technological processes

of the oil and gas sector is based on a system for telemetric

data acquisition and remote control. For Turgai-Petroleum,

120 probes were optimized using automation.

Due to the environmental conditions, SIMATIC

ET 200M modules for use in hazardous areas were used. They

are of a particularly rugged and intrinsically-safe construction.

This I/O is based on the same principle as the S7 controllers, so

it interacts well with the SIMATIC S7-300 components used.

Benefits

Due to the modular structure of ET 200M, the application was

implemented with the smallest possible number of compo-

nents. The redundant structure and the ability to make chang-

es to the configuration during normal operation has increases

the availability of the plant significantly. Modules can now be

replaced during normal operation and downtimes are reduced

to a minimum. By using STEP 7, 50 to 70% of the engineering

costs and time could be saved. Overall, the stability of the pro-

cess and the productivity has significantly increased. Drives

can now be easily controlled, either remotely or locally as re-

quired.

SIMATIC_ET200_ENGLISCH.book Seite 54 Montag, 26. November 2012 10:02 10

References 55

SIMATIC ET 200iSP

Norr Systems, Singapore –

cargo and ballast system

Requirements

The loading and unloading of liquids from tanks is a great

challenge. The emphasis on safety is thereby of greatest im-

portance. Especially with hazardous and flammable materials,

the proper loading and unloading procedure is an important

task of the freight master. Thus the valve control has become

the most important system within the freight distribution. The

valve control system must be constructed from reliable com-

ponents. Any error in this system can result in undesired con-

sequences for the safety of both the ship and the crew.

Solution

NORR SYSTEMS has developed an interesting control system

which uses hydraulic high-pressure and low-pressure valves

and integrates Siemens automation products. Considered

from the mechanical perspective, an intrinsically safe low-

pressure way valve increases the reliability (the purity of the

oil is less significant than with a high-pressure way valve) and

simplifies the maintenance. Seen from the electronic view-

point, the SIMATIC controls from Siemens together with the

intrinsically safe distributed I/O SIMATIC ET 200iSP and

PROFIBUS form a good solution for communication between

hazardous (Zone 1) and non-hazardous areas. The electric

control and response signals for the valve control system are

carried out via PROFIBUS.

The expense for the ship installation was minimized and in the

software specification many additional functions for error di-

agnostics of the entire system could be programmed. It was

even more important that thanks to the Siemens solution the

number of components used in the entire system could be re-

duced and the availability of the entire system could be in-

creased.

Benefits

The main benefit of this integrated hydraulic valve control sys-

tem is that it completely fulfills the special requirements of the

customer for both user friendliness and simple maintenance.

The SIMATIC ET 200iSP allows for extremely easy establish-

ment of communication between the hazardous and safe ar-

eas and the avoidance of a Zener barrier. The customer is high-

ly satisfied with this system, since it supports the ship's crew

in the loading and unloading of freight in one of the offshore

oil fields.

SIMATIC_ET200_ENGLISCH.book Seite 55 Montag, 26. November 2012 10:02 10

References56

SIMATIC ET 200pro with Safety Integrated and PROFINET

Volkswagen Nutzfahrzeuge, Germany –

Vibrating roller test bed

Requirements

Volkswagen Nutzfahrzeuge (VWN), an autonomous brand of

the Volkswagen corporation has installed the final noise test

in the transporter works in Hanover in the workshop hall. Now

the commercial vehicle business is operating a vibrating roller

test bed in its works in Hanover in cooperation with the "Auto-

mation Initiative of the German Automotive Industry" (AIDA).

The customer's requirements were extensive: The vibrating

roller test bed had to be linked into the existing network struc-

ture (PROFINET); fail-safe communication was just as impor-

tant as a reduction in training costs. The use of distributed I/O

was also demanded.

Solution

The distributed I/O had to be installed in the support structure

of the test bed, in a compact space, close to the vibration

dampers. Therefore the only solution was a cabinet-free solu-

tion of extremely high ruggedness and industrial compatibili-

ty, which is why SIMATIC ET 200pro was used.

An S7-400F controller was used which ensured fail-safe com-

munication over PROFINET. Apart from the cabinet-free

SIMATIC ET 200pro, the SIMATIC ET 200S – which was in-

stalled in the control cabinet alongside the controller – was

also used as distributed I/O. Both distributed I/O systems are in

a standard but fail-safe configuration. A PROFINET-capable

SCALANCE X208pro switch with IP65 degree of protection dis-

tributes incoming and outgoing data.

Benefits

Use of SIMATIC ET 200pro resulted in a number of advantages:

Costs were saved thanks to standardization and optimization

of the spare parts inventory. The reduction in training costs for

maintenance and service personnel was also satisfied. Due to

the ability to replace electronic modules during operation (hot

swapping), high availability was achieved for the plant. There

was also a reduction in the installation and wiring costs for the

safety-related part of the plant.

SIMATIC_ET200_ENGLISCH.book Seite 56 Montag, 26. November 2012 10:02 10

References 57

SIMATIC ET 200eco PN

Stihl Andreas AG & Co KG, Germany –

Production of chain saws

Requirements

Stihl in Waiblingen/Germany is one of the leading manufactur-

ers of chain saws and equipment for greenspace and forest

maintenance. Stihl chain saws combine innovative technolo-

gy, high performance, optimum ergonomics and low weight,

mainly through different equipment variants for any applica-

tion. This requires modern and highly flexible manufacturing

plants. With proprietary equipment production and highly

qualified and specialized personnel, Stihl is able to equip its

own manufacturing and assembly facilities.

That is why the automation specialists are extremely interest-

ed in innovative and lasting automation solutions. To simplify

handling and to make maintenance/adjustment as efficient as

possible, a uniform solution with a minimum of engineering

tools is required. To protect investments on a long-term basis,

Stihl places great emphasis on long-lasting solutions.

Solution

In the newly installed assembly line (50 m long), different

chain saw variants are produced flexibly, from the chassis

through the assembly up to final inspection and testing. At the

beginning, a manufacturing data set consisting of up to 20

variants is assigned to each mounting structure. An uncoded

RFID chip which stores the manufacturing data is attached to

the mounting structure for this purpose.

During the entire manufacturing process, the mounting struc-

ture is uniquely identified at RFID reading stations and is read

in directly at the machine via ET 200eco PN IO-Link Master.

Furthermore, the production steps are visualized and con-

trolled at mobile panels (SIMATIC Mobile Panel 277 IWLAN)

throughout the entire assembly line via Industrial Wireless

LAN (IWLAN).

Benefits

Through the use of the flexible and rugged ET 200eco PN, the

data can be bundled direct at the RFID reader and, via stan-

dard PROFINET protocols, sent direct to the CPU for further

processing. Integrated tools, such as the Port Configurator

Tool (PCT) for IO-Link, have also made maintenance very easy,

since replacement IO-Link Master modules receive their ad-

dresses without any configuration overhead and are then im-

mediately ready for operation, with the result that "the mod-

ules of SIMATIC ET 200eco PN do not have to be addressed at

all, neither during installation nor during replacement in the

event of a failure", says Michael Muerdter, automation expert

at Stihl. Faults are detected at an early stage via the integrated

diagnostics, indicated on the visual display device and reme-

died before any significant failure occurs. Costs can thus be re-

duced in the long term and downtimes minimized.

SIMATIC_ET200_ENGLISCH.book Seite 57 Montag, 26. November 2012 10:02 10

References58

SIMATIC ET 200eco

Veronesi, Italy –

Animal feed manufacturer modernizes basic materials in-

feed

Requirements

One of the largest European manufacturers of animal feeds,

Veronesi S.p.A, Italy, was looking for an efficient solution for

modernized automation of their basic materials infeed. Mate-

rials infeed is the critical point in production for the animal

feed manufacturer. When no products continue to come in,

the entire plant is idle. Thus it was important that production

continues without restriction. The safety regulations for in-

stallations in a dust-filled atmosphere must also be satisfied.

The greatest challenge, however, was presented by selection

of the technical configuration: All sensors and actuators had

to be connected to the distributed I/O over the shortest possi-

ble connections; this demanded a cabinet-free configuration.

Solution

The Swiss system integrator ASE-Bühler AG developed the

new plant concept – taking into account the plant philosophy

of Veronesi: All subsystems are subdivided into individual sec-

tors. The materials infeed too. This was automated by means

of a SIMATIC S7-400 controller. It replaced the aging relay con-

trol. The special feature of the new plant is the PROFIBUS ar-

chitecture. Four PROFIBUS lines run from the S7-400 PLC into

the concrete towers containing the silos. A total of 150

SIMATIC ET 200eco stations are connected to the four bus

lines which were installed without a cabinet directly in the

plant. Control boxes were only required for the repeaters that

were installed to support PROFIBUS branches. The connec-

tions were implemented using the standardized ECOFAST sys-

tem with data and power supplied along the same cable.

Benefits

Commissioning of the fully automated complete solution was

problem-free and implementation was possible during normal

operation of the plant. The wiring over the ECOFAST connec-

tions was extremely easy, so the retrofit was completed quick-

ly. The new solution supported a cost-saving bus architecture

with cabinet-free distributed I/O as well as increased transpar-

ency in the automation system.

Since the entire solution originates from Siemens, the training

time for the maintenance personnel was reduced. In the event

of a disturbance, they merely need to contact a partner at

Siemens.

SIMATIC_ET200_ENGLISCH.book Seite 58 Montag, 26. November 2012 10:02 10

Step into the world of SIMATIC

SIMATIC is a principal component of Totally Integrated Automation,

the comprehensive and integrated range of products and systems for automation:

www.siemens.com/tia

SIMATIC – the leading automation system for industry:

www.siemens.com/simatic

Get to know the SIMATIC consistency through its system features:

www.siemens.com/simatic-system-features

SIMATIC

This brochure has given you an initial overview of the extensive SIMATIC portfolio for process automation –

and of the advantages for you as a machine builder and plant operator. Further information on the individual

families of systems can be found in the Internet sites listed below.

SIMATIC HMI

SIMATIC ET 200

SIMATIC PC-based Automation

SIMATIC Technology

SIMATIC Sensors SIPLUS extreme

SIMATIC NETSIMATIC IT

SIMATIC PCS 7 SIMATIC Controller

SIMATIC Software

www.siemens.com/simatic-et200www.siemens.com/simatic-controllerwww.siemens.com/simatic-pcs7

SIMATIC Safety Integrated

www.siemens.com/simatic-software www.siemens.com/simatic-technology www.siemens.com/simatic-hmi

www.siemens.com/pc-based-automation www.siemens.com/simatic-it www.siemens.com/simatic-net

www.siemens.com/simatic-safety-integrated www.siemens.com/simatic-sensors www.siemens.com/siplus-extreme

The complete range for opera tor

control and monitoring

Comprehensive range of hardware

and software products for PC-based

Automation

The comprehensive range of pro-

ducts for performing technological

tasks

Sensors for an enormous variety

of requirements in the production

industry

Products for industrial applications

in harsh ambient conditions and

extreme environments

The seamless system for safety tech-

nology that integrates smoothly and

completely into standard automation

The extensive range of products

and systems for industrial commu-

nication

The basis for customer-specific,

integrated MES solutions

Industrial software for maximum

efficiency in every phase of an auto-

mation project

The distributed, modular I/O

system for all requirements

Powerful controller based on various

hardware platforms

The powerful, scalable process

control system for all sectors

SIMATIC Overview 59

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SIMATIC_ET200_ENGLISCH.book Seite 59 Montag, 26. November 2012 10:02 10

Get more information

Distributed I/O:

www.siemens.com/et200

PROFINET:

www.siemens.com/profinet

SIMATIC Safety Integrated:

www.siemens.com/f-cpu

Totally Integrated Automation:

www.siemens.com/totally-integrated-automation

SIPLUS extreme – hardening and conditioning:

www.siemens.com/siplus-extreme

SIMATIC Guide Manuals:

www.siemens.com/simatic-docu

Information material to download:

www.siemens.com/simatic/printmaterial

Service & Support:

www.siemens.com/automation/support

SIMATIC partners:

www.siemens.com/automation/partner

Industry Mall for electronic ordering:

www.siemens.com/industrymall

The information provided in this brochure contains descriptions or

characteristics of performance which in case of actual use do not

always apply as described or which may change as a result of further

development of the products. An obligation to provide the respective

characteristics shall only exist if expressly agreed in the terms of

contract. Availability and technical specifications are subject to

change without notice.

All product designations may be trademarks or product names

of Siemens AG or supplier companies whose use by third parties

for their own purposes could violate the rights of the owners.

Siemens AG

Industry Sector

Industrial Automation Systems

Postfach 48 48

90026 NÜRNBERG

GERMANY

Subject to change without prior notice

PDF (6ZB5310-0MF02-0BA8)

MP.R1.AS.0000.20.3.02

BR 1112 60 En

Produced in Germany

www.siemens.com/automation

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SIMATIC ET 200 For Distributed Automation Solutions Brochure Et200 En

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