Scanner 2000 Flow Computer Well Ing Solution Brochure Cameron Microefm
User Manual: Scanner 2000 Flow Computer Well ing Solution Brochure Resource Library
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NUFLO Scanner 2000 microEFM Well Testing Solution 1 Making Measurement Easy... -To Afford -To Operate -To Integrate -To Optimize Cameron’s NUFLO ™ Scanner® 2000 microEFM packs the gas, liquid and ancillary measurement capabilities, traditionally found in large flow computers, into a compact, lowpower instrument that operates economically as a stand-alone chart recorder replacement, flow computer, data logger and totalizer making it the ideal product for test separator measurement. By gathering all liquid and gas flow rates, wellhead pressure and temperature, casing pressure, separator pressure and temperature into a single common platform, all the data is immediately available to view, log or trend via industry standard well testing software packages. A reduction between 15% to 20% of total transmitters and vastly simplified wiring makes rig up of portable test separators very quick and simple. All the transmitters are on a single RS485 loop. 2 The convenience of a low-power, compact flow computer Simplicity and ease of use are integral to the design of the Scanner 2000. All parameters can be easily configured using a PC or laptop and the ModWorX™ Pro software – which is included with every Scanner 2000. Features Power • L ow-power operation • Fully autonomous operation via lithium battery pack (1-year typical) for standalone installations • When device is externally powered; lithium battery pack provides back up power supply and data is protected for up to 10 years Performance • Industry standard calculation AGA-3 AGA-7 ISO 5167 ASME MFC-12M (Averaging Pitot Tube) AGA-8 (Detail & Gross) IF-97 (Steam) API-2540 (Liquid) • Field recognized DP Cone meter algorithm • Archives up to 16 user-selectable parameters • Generous log capacity: 768 daily records 2304 interval records (6392 with expansion board option) 1152 event/alarm records • Fast data transfer Full archive download in approximately three minutes with main board only Six minutes with expansion board option • A PI 21.1 compliant • Non-volatile memory • Adjustable logging interval Five seconds to 12 hours Packaging • E asy-to-read LCD • User friendly keypad operations • Multiple enclosure and mounting options Communications • • • • T wo RS-485 communication ports USB local communications option Modbus® protocol (RTU and ENRON) Two wire communication Calibration • 1 to 12 calibration points available for all inputs Inputs/Outputs • A ccurate, stable and repeatable input readings using an integral MVT • Base unit: Process temperature input Turbine meter input Digital output (volumetric pulse output or alarm) • With expansion board: Second turbine meter input Pulse input Two analog inputs Analog output The versatility of a common platform Turbine Meter Mount Cameron’s EZ-IN tubine meter is the industry standard for well testing. • Rugged, low cost design • Reduced weight over conventional TFMs • Easy to calibrate in the field Totalizer/ TFM Mount for Liquid Measurment • Copes with sand and water mixture Data Logging Delivers casing, tubing, wellhead, separator pressures and temperatures onto the same RS485 loop. • Logs daily and interval records of up to 16 user-selectable parameters and stores the data in nonvolatile memory for up to 10 years • Explosion-proof enclosure • External 1 to 5 VDC or 4-20 mA transmitters or RTD DP Cone Meter (or orifice fitting) The direct mounted Scanner 2000/DP Cone system and reduces rig up time, leak paths and increases accuracy. • Wide range of flow • Reduced personnel exposure to H2S/HP gas • Reduced weight • No plates to change • Less installation length from dual chamber orifice fittings • Highly wear resistant PID Control Simultaneous Gas/Liquid Measurement • Level control of separator Inexpensive expansion board option delivers: • Automatic switching between • Increased device memory high and low flow meters • Second turbine meter input • Separator pressure control • Pulse Input • Gas lift control • Two analog inputs • Two analog inputs for external devices 3 The benefits of making it easy to afford to operate and integrate Reduces the total number of transmitters required Downstream P&T Tubing P&T Simplified wiring – only two pairs required for the entire package Pilot Relief Valve Separator Choke Manifold Free interface software (ModWorX Pro) Operates for up to 12 months on an internal battery Free Water TFM(s) Simplified training – one platform for all transmitters Casing Press Reduced installation costs Wellhead Simplified spares requirements, each scanner shares the same basic components No need for additional analog to digital interfaces 4 Integrating the Scanner 2000 Into Existing Data Aquisition Systems Cameron actively pursues technical and strategic relationships with key well testing data aquisition solutions providers to ensure that the Scanner 2000 operates transparently with their software. We have worked alongside various providers to enable their software to log, trend and display fast (one second) updating displays from numerous Scanners in one system. Two-way communication allows for specific parameters, such as plate sizes, K-factors and gas SG to be written directly into the scanner from within their software in the control cabin. Gas Cone Meter(s) to optimize Transitioning Solutions (from mechanical to electronic measurement) • Low producing wells • Unconventional gas • Coalbed methane • Shale • Air measurement • Well testing/Three-phase separator measurement • Chemical fracturing • Rotary meter measurement • LACT measurement Customer’s PC Surge Tank Gas Cone Meter Emulsion TFM(s) Expanding or Modernizing Existing Measurement Systems • Check meter • Custody transfer/measurement Canada approval • Gas storage • Three-phase separator • Salt water disposal Application Solutions • Single flow run • Multiflow run • Steam • Compensated liquid Expro EdgeX Fekete Fardux Data Acquisition System Single Source for Meters and Electronics: Easy Product Packages • Scanner 2000 and NUFLO Orifice Meters • Scanner 2000 and NUFLO DP Cone Meters • Scanner 2000 and NUFLO Turbine Meters • Scanner 2000 and BARTON® Turbine Meters 5 z EZ-IN Liquid Meters Magnetic Pickup Series BF Flow Meters Socket Head Capscrews Flow Meter Body Bearing Support Rotor is a one piece casting, with no welds or joints to cause weak spots. The shaft can be brazed to the rotor, so it cannot be knocked loose. Rotor Bearing supports are shielded from the flow in a recessed bore and are overlapped by the flange. Bearing Support Cap screws are there only for bearing support retention during transport/installation. Bearing support cannot be knocked loose by fluid hammer or by vibration in the line. Socket Head Screws EZ-IN Series BF Flow Meter Specifications Flow Meter Size Linear Flow Ranges (based on Water) Nominal Calibration Factor Max. Output Frequency Δρ at Max. in. gal/min m3/h B/D pulses x 1000/m3 pulses/gallon pulses/sec psi (kPa) 3/8 0.3 to 3 0.068 to 0.68 10 to 100 22,000 (5812) 1100 4 (28) 1/2 0.75 to 7.5 0.17 to 1.70 25 to 250 14,500 ( 3830) 1815 12 (83) 3/4 2 to 15 0.45 to 3.41 68 to 515 2950 (780) 740 18 (124) 7/8 3 to 30 0.68 to 6.81 100 to 1000 2350 (621) 1175 20 (138) 1 5 to 50 1.14 to 11.36 170 to 1700 900 (28) 750 20 (138) 1 1/2 x 2 15 to 180 3.41 to 40.88 515 to 6000 325 (86) 975 16 (110) 2 40 to 400 9.09 to 90.85 1300 to 13,000 55 ( 14.5) 365 22 (152) 3 80 to 800 18.17 to 181.7 2,742 to 27,428 57 (15.2) 760 16 (110.4) 4 100 to 1200 22.71 to 272.55 3400 to 41,000 30 (7.9) 600 10 (69) 6 250 to 2500 56.78 to 567.82 8600 to 86,000 7 (1.8) 2900 10 (69) 8 350 to 3500 79.49 to 7944.94 12,000 to 120,000 3 (0.8) 175 6 (41) Note: The linear flow range of liquids with non-lubricating characteristics is limited to the upper 60% of the upper rating. If using the flow meter with liquids having viscosities more than five centistokes, consult the factory for engineering assistance. 6 z Cone Meter benefits over an orifice plate Repeatable • • • • • • • • • • ide turndown (10:1) W Reduced capital and maintenance costs Long term stability and accuracy Lower pressure loss for similar flow Reduced installation space Stable, low noise measurement Ability to cope with wet gas Self conditioning effect Lighter and easier to install and transport No changing plates – human error, H2S/HP safety, removing damaged plate • Simplified training • Quicker delivery • Digital information/data logging available from the Scanner 2000 Accurate Ideal for tough to measure applications Compact space saving design Low cost of ownership NUFLO DP Cone Meter shown with the NUFLO Scanner 2000 microEFM Wide Rangeability Cameron’s NUFLO Cone Meter is designed to operate over large turndowns which allows differential pressures to be measured down to < 1” water column. The cone meter also generates a low noise differential pressure signal at the center and back of the cone. High Performance Characteristics The NUFLO Cone Meter achieves accuracies of up to ± 0.5% of reading (Reynolds number and fluid dependent) with a nominal repeatability of 0.1% under many conditions and modes of operation. The meter can operate with turndowns nominally up to 10 to 1. These specifications meet custody transfer performance requirements for natural gas transmission measurements with sizes to > 36”. (Contact Cameron for exact rangeability per process fluid.) Technical Flexibility The NUFLO Cone Meter can be manufactured in diameters from 1” to 48” with flanges ranging from Class 150 to 1500 in accordance with ASME B31.3. This sizing flexibility, plus the availability of special materials (duplex stainless steel and hastelloy) offers a new solution for specialty fluid metering requirements. Space Savings and Weight Reduction Differential pressure systems usually require long upstream and downstream lengths which add high overall cost to most metering installations. The NUFLO Cone Meter has the ability to re-distribute and change the velocity profile upstream of its cone. This flow conditioning allows for the use of a shorter meter run which in turn reduces installation and setup costs. This is especially significant in the well testing environment where space and weight issues are relevant and where real estate is at a premium. Low Cost of Ownership The NUFLO Cone Meter has no moving parts nor does it require the replacement of primary spare parts for the operational life of the unit. The meter is constructed from high grade traceable materials and both high quality welding and NDT techniques are strictly applied throughout in the manufacturing process. Minimum wear occurs at the beta edge of the cone because this edge is downstream of the flow which helps to maintain a constant stable geometry through the meter’s operating life. 7 North and South America Middle East 14450 JFK Blvd. Level 9, Al Jazira Club Tower A Houston, TX 77032 P.O. Box 47280, Muroor Road USA Abu Dhabi Tel 1 281 582 9500 United Arab Emirates ms-us@c-a-m.com Tel 971 2 596 8400 ms-uk@c-a-m.com Industrial Products 4040 Capitol Avenue Asia Pacific City of Industry, CA 90601 Suite 16.02 Menara AmFirst Tel: 562 222 8440 No. 1 Jalan 19/3 E-mail: ms-industry@c-a-m.com 46300 Petaling Jaya Selangor Darul Ehsan Europe, Africa, Caspian and Russia 3 Steyning Way Malaysia Tel 603 7954 0145 Southern Cross Trading Estate ms-kl@c-a-m.com Bognor Regis West Sussex PO22 9TT England, UK Tel 44 1243 826741 ms-uk@c-a-m.com CA HSSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed. E H 8 TAL EXCELLEN EN C M SAFETY SEC LTH U EA ND ENVIR Y A ON RIT MERON © © 2013 2013 Cameron Cameron || NUFLO NUFLO isand a registered ModWorXtrademark are trademarks of Cameron. of Cameron. | SWP BARTON 2M, 02/13 and | AD00586M Scanner are registered trademarks of Cameron. | SWP 2M, 04/13 AD00586M
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