Services For Valves & Actuation Brochure Camserv And
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Services for Valves and Actuation > Easily Accessible Parts and Spare Valves > Comprehensive Service Portfolio > Customized Total Valve CareSM (TVC) Programs > Global Network and Local Support As the largest service network for valves operating in the global oil and gas industry, Cameron’s Services team is there, whenever and wherever you need them. Cameron is one of the most respected names in the valve business, and our team is ready to respond at a moment’s notice or as part of your long-term valve asset management program. Cameron delivers the products, resources, and peace of mind you deserve when you put your trust in us. www.c-a-m.com/valves TABLE OF CONTENTS Global Support. Comprehensive Services. To ensure quality, safety, and optimized cost of ownership, industry producers, engineering companies, and operators require partners with global experience and functional expertise. Cameron is that trusted partner. Services for Valves and Actuation Cameron’s 24/7 comprehensive service offering. Parts and Spare Valves.......................................................... 2 Repair.................................................................................. 2 Field Services........................................................................ 2 Preventive Maintenance........................................................ 3 Equipment Testing and Diagnostics....................................... 3 Remanufacturing.................................................................. 4 Asset Preservation................................................................ 4 Customer Property Management.......................................... 4 Training and Recertification Services..................................... 4 Warranty.............................................................................. 4 Total Valve CareSM (TVC) Customized asset management plans that optimize uptime, availability, and dedicated services. All Types. All Brands. All Manufacturers................................ 5 TVC Engineering Consultancy............................................... 5 TVC Site Management......................................................... 6 TVC Flange Management..................................................... 6 TVC Startup and Commissioning.......................................... 7 TVC Spare Parts and Asset Management.............................. 7 TVC Operational Support..................................................... 7 Value Engineering Life-of-asset support for high-specification projects helps ensure lower total cost of ownership, uninterrupted operations, and life-of-field support. Knowledge Based. Process Oriented. Project Focused........... 8 Cameron’s Global Network and Local Support Cameron’s technical expertise is delivered by hundreds of engineering professionals in countries around the world. Manufacturing Excellence..................................................... 9 Innovation in Engineering..................................................... 9 Valuable Partnerships Strengthen Our Performance.............. 9 Our Commitment to Health, Safety, and the Environment..... 9 With applications becoming more complex, Cameron has expanded its range of support and response capabilities. 1 SERVICES FOR VALVES AND ACTUATION Parts and Spare Valves Cameron’s Service facilities maintain a full inventory of new and reconditioned spare valves, actuators, and parts for immediate delivery. • • • • 24/7, 365 days a year support OEM spare valves, actuators, and parts (including non-Cameron brands) Handling, storage, packaging, and delivery Dedicated stocking program Repair Cameron’s global service centers restore your assets to industry standards with factory warranties and installation support. • • • • • Disassembly Inspection Parts replacement and reassembly Testing and recertification Painting and coating Field Services Unlike other valve manufacturers, Cameron has an established network of strategically located field service centers that offer a full range of installation, repair, inspection, testing, spare parts, and maintenance services. • 24/7 field service support and emergency mobilization • Portable onshore trailers and offshore containers • Preventive maintenance Off-Road Trucks, Portable Onshore Trailers, and Offshore Containers For faster reaction times and onsite flexibility, Cameron’s fleet of customizable, fully equipped trucks, trailers, and offshore containers keeps valve support close to onsite customers for their convenience. Off-Road Trucks Full complement of hand tools, valve spares, workbenches, and cranes Strategic spare parts Calibration and onsite recertification Valve breakdown, cleaning, inspection, and assembly Pneumatically operated in-line machining and pipe cutting equipment In-line machining Hydrostatic and gas test equipment Field hydrostatic testing Packs 2 Onshore Trailers Offshore Containers Preventive Maintenance Customized preventive maintenance programs are designed to provide optimum valve performance and increased reliability for both onshore and offshore facilities. Cameron provides key performance indicators and asset history trails to help technicians detect early stages of reduced efficiency and compromised valve integrity to prevent loss and early failures. Equipment Testing and Diagnostics Cameron’s engineers and technical experts offer comprehensive valve testing and recertification services. • • • • • • Hydrostatic testing Leak detection Torque testing Fugitive emissions testing PSV testing and recertification Control valve diagnostics and repair Special Equipment • High-pressure hydrostatic and submerged gas testing • Cryogenic testing • Charted low-pressure extended testing Torque Testing Cameron’s Service aftermarket facilities are equipped with torque testing technology ranging from hand-held audio-alarmed wrenches to pneumatic units with various transducers and digital readouts. • Equipment calibrated to ISO 9001 requirements and NATA accreditation • Compact units capable of measuring up to 100,000 N·m of torque • Valves up to 40” in diameter at all pressure ratings Control Valve Diagnostics • Control valve inspection and testing • Benchmarking and troubleshooting • ValveSmart™ – Cameron’s compact, field-service compatible diagnostic tool that communicates with all positioned protocols (i.e., 4 to 20 mA, foundation fieldbus and HART) • PSVSmart™ – Portable, computer-operated, online safety tests for spring-loaded, proportional and full-lift safety or pressure-relief valves, especially in harsh environments Customized preventive maintenance programs are designed to provide optimum valve performance and increased reliability for both onshore and offshore facilities. 3 SERVICES FOR VALVES AND ACTUATION Remanufacturing Cameron knows valves. Using our global capabilities to your best advantage, our services team constantly works to procure and recondition used equipment. • Broad range of API-compliant reconditioned equipment • Extensive inventory of the most commonly requested reconditioned equipment Asset Preservation Designed to assist customers in maintaining and preserving assets, Cameron will inventory, monitor, and store your assets to help ensure high performance and reliability. Customer Property Management Property management programs extend the life and reduce the lead times and total cost of ownership of your assets while adding value to your asset recovery programs. • Consolidates and stores assets at Cameron Service locations • Refurbishment, repair, stocking, and rotation programs • Provides increased opportunity to convert stranded inventory Training and Recertification Services For more than two decades, Cameron’s service program has provided customers around the world with both classroom and field training opportunities focused on raising the performance of operators, engineers, and maintenance personnel by deepening their understanding of flow management equipment and systems. Warranty Cameron warrants all products and services in accordance with Cameron’s terms and conditions. Cameron’s Service facilities maintain a full inventory of new and reconditioned spare valves, actuators, and parts for immediate delivery. 4 TOTAL VALVE CARE (TVC) All Types. All Brands. All Manufacturers. For greater flexibility and improved cost control, Cameron offers Total Valve Care (TVC) solutions, a complete valve management program designed to optimize uptime, availability and life-of-field support. TVC provides management support specializing in high-specification project work, existing operations with vast installed bases and new development opportunities. TVC covers standard and critical valves ideal for extreme environments and remote areas of the world. • Flexibility • Improved cost control • Disciplined approach to valve management Design and Procurement • A range of consultative services focused on improving operations to increase asset utilization Startup and Operation • Extensive menu of aftermarket, engineering and technical services • Installation, testing and troubleshooting • Equipment monitoring, spare valves and parts management Every stage of the TVC cycle is supported with state-of-the-art technology and specialized product engineering. TVC Engineering Consultancy The TVC program provides dedicated engineers with specialized training and expertise in the design, manufacture, repair and inspection of valves and related actuation technologies. Our consulting services offer a unique blend of operational knowledge, industry expertise and best-practice methodologies to ensure each project complies with all regional industry safety and quality standards and regulations. Using analytical methods (FEA/CFD), non-destructive testing techniques and onsite performance testing, the team identifies and corrects design issues and delivers timely and cost-effective technical solutions. TVC’s Engineering Consultancy Services • Shutdown planning and management • Work pack development • Front-end engineering, design and analysis • CAD/CAM design • Finite element analysis (FEA) • Computational fluid dynamic (CFD) analysis • Criticality analysis of parts and spare valves • Failure analysis • Design review • Specification review 5 TOTAL VALVE CARE (TVC) TVC Site Management Valve integrity is a critical component of project success. Cameron’s site management team helps mitigate the risk of project delays by identifying issues in the construction process prior to valve installation to ensure valve integrity. The TVC program utilizes Cameron’s advanced asset management program to protect and preserve assets while improving system control and efficiency. • Consolidates and stores assets at Cameron locations • Refurbishment, repair, stocking, and rotation programs • Provides increased opportunity to convert stranded inventory Site Management Receiving Inspection Monitoring Lay-Down Area Monitoring Valve Installation Witness unpacking of received valves Conduct receipt inspection Resolve any warranty disputes Rectify problems onsite if possible Preservation Handling Flange management Proper valve positioning Valve inspection before installation Startup and commissioning spares Valve database TVC Flange Management Helping to eliminate risk and save time, Cameron offers experienced personnel and specialized equipment for the implementation of bolt torque/tensioning programs and flange management. To prevent leaking flange connections, skilled technicians assess bolted joint integrity and perform and/or supervise technical bolt services, all while maintaining an electronic database capturing a critical joint’s engineering calculations. Data can include (but may not be limited to) gasket size and material, bolt type and length, torque and tension, and a history of all work performed on the joint. • Engineering and technical support • Onsite bolting services • Comprehensive electronic database systems Our property management service extends the life of your assets while adding value to your asset recovery programs. 6 Optional Services TVC Startup and Commissioning Our experts understand that each project is unique. That’s why Cameron’s services help facilitate commissioning and start-up activities. • Integrated solutions, onsite or at our global service centers • Increased equipment and product performance • The shortest possible trouble-free startup for your critical assets TVC Spare Parts and Asset Management Cameron offers the assets and expertise to cover all aspects of valve management. • • • Full inventory of quality exact OEM parts and spares Complete asset risk and criticality assessments Comprehensive inventory of your assets, including a complete recommended spare valves and parts list TVC Operational Support Cameron’s ability to address valve requirements in the field is a reflection of our commitment to life-of-asset support. • • • • Innovative asset management solutions Trouble-free installation, startup and operations Support from commission to operation – extending through all phases of a valve’s life cycle Extensive inventory of spare valves and parts Cameron’s site management team helps mitigate the risk of project delays by identifying issues in the construction process prior to valve installation to ensure valve integrity. 7 VALUE ENGINEERING Knowledge Based. Process Oriented. Project Focused. Cameron is one of the only valve companies in the world with an established program that provides technical, commercial, and operational intelligence to large-scale, high-specification oil and gas projects. By working with end users and their project team leaders from as early as the pre-FEED and FEED stages, through engineering design, operations, commissioning and support, Cameron’s Value Engineering program offers: • • • • Experience Engineering and technical expertise Project execution and operational resources Intelligence databases: life of asset and lessons learned In partnership with the services team, this program provides complete life cycle service and support, 24 hours a day, seven days a week. From pre-FEED to aftermarket, we integrate our industry best-practices database with unmatched support to increase asset performance, reduce total cost of ownership, and deliver a seamless process. The Value Engineering program increases performance, reduces total cost of ownership, and delivers a seamless process. FRONT EN D UE ENGINEE RI NG PR OJ D A CAPEX Project Design Project Management ON CUTI XE TE EC LO L VA team is ready to respond 24/7. OPEX SER VICES 8 LV E EXPERT valves operating in the global oil and gas industry, Cameron’s Service Asset Management VA As the largest service network for ISE CAMERON’S GLOBAL NETWORK AND LOCAL SUPPORT Manufacturing Excellence Cameron’s commitment to our multibillion dollar valve and valve automation business is evident in the ongoing investments we make in our 2,000,000 sq ft (185,806 sq m) of manufacturing roofline and state-of-the-art machining, testing, and quality equipment. Innovation in Engineering Few companies in the world can match the level of oil and gas valve engineering expertise Cameron commits to our day-to-day, project, and services businesses. With hundreds of engineering professionals in countries around the world, Cameron’s technical expertise is what you need, where you need it. Valuable Partnerships Strengthen Our Performance To ensure global and timely accessibility to Cameron’s complete portfolio, we service our customers via direct sales teams and through relationships with specialized and respected distributors, agents and representatives focused on oil and gas and industrial applications worldwide. Our Commitment to Health, Safety, and the Environment (HSE) Cameron’s most valued assets are our people, and our focus on health and safety is uncompromised. “At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed.” Doug Meikle, President of Cameron’s Valves & Measurement group 9 Houston, TX, USA Tel 1 281 499 8511 Jebel Ali, Dubai, UAE Tel 971 48027700 Livingston, Scotland, UK Tel 44 1506 832 000 Perth, Western Australia Tel 61 08 6189 9100 For more information: www.c-a-m.com/valves valveservice@c-a-m.com ENVIRONME N XCELLEN LE CE TA TH SAFETY AL A HE ND CA HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed. MERON ©2015 Cameron I ValveSmart, PSVSmart, etc. are registered trademarks or trademarks of Cameron. Total Valve Care is a service mark of Cameron. | 6/15 AD01888V
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