Services For Valves & Actuation Brochure Camserv And

User Manual: Services for Valves & Actuation Brochure Resource Library

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Services for Valves and Actuation

> Easily Accessible Parts and Spare Valves

> Comprehensive Service Portfolio

> Customized Total Valve CareSM (TVC) Programs

> Global Network and Local Support

As the largest service network for valves operating in the global

oil and gas industry, Cameron’s Services team is there, whenever

and wherever you need them. Cameron is one of the most

respected names in the valve business, and our team is ready to

respond at a moment’s notice or as part of your long-term valve

asset management program.

Cameron delivers the products, resources, and peace of mind

you deserve when you put your trust in us.

www.c-a-m.com/valves

Global Support. Comprehensive Services.

To ensure quality, safety, and optimized cost of ownership, industry producers, engineering companies,

and operators require partners with global experience and functional expertise.

Cameron is that trusted partner.

Services for Valves and Actuation

Cameron’s 24/7 comprehensive service offering.

Parts and Spare Valves ......................................................... 2

Repair.................................................................................. 2

Field Services ....................................................................... 2

Preventive Maintenance .......................................................3

Equipment Testing and Diagnostics ...................................... 3

Remanufacturing ................................................................. 4

Asset Preservation ...............................................................4

Customer Property Management .........................................4

Training and Recertification Services .................................... 4

Warranty ............................................................................. 4

Total Valve CareSM (TVC)

Customized asset management plans that optimize uptime,

availability, and dedicated services.

All Types. All Brands. All Manufacturers. .............................. 5

TVC Engineering Consultancy .............................................. 5

TVC Site Management.........................................................6

TVC Flange Management .................................................... 6

TVC Startup and Commissioning ......................................... 7

TVC Spare Parts and Asset Management .............................7

TVC Operational Support.....................................................7

Value Engineering

Life-of-asset support for high-specification projects helps ensure lower

total cost of ownership, uninterrupted operations, and life-of-field support.

Knowledge Based. Process Oriented. Project Focused. ......... 8

Cameron’s Global Network and Local Support

Cameron’s technical expertise is delivered by hundreds of

engineering professionals in countries around the world.

Manufacturing Excellence .................................................... 9

Innovation in Engineering .................................................... 9

Valuable Partnerships Strengthen Our Performance .............9

Our Commitment to Health, Safety, and the Environment ....9

With applications becoming more

complex, Cameron has expanded

its range of support and response

capabilities.

1

TABLE OF CONTENTS

SERVICES FOR VALVES AND ACTUATION

Parts and Spare Valves

Cameron’s Service facilities maintain a full inventory of new and reconditioned spare

valves, actuators, and parts for immediate delivery.

• 24/7, 365 days a year support

• OEM spare valves, actuators, and parts (including non-Cameron brands)

• Handling, storage, packaging, and delivery

• Dedicated stocking program

Repair

Cameron’s global service centers restore your assets to industry standards

with factory warranties and installation support.

• Disassembly

• Inspection

• Parts replacement and reassembly

• Testing and recertification

• Painting and coating

Field Services

Unlike other valve manufacturers, Cameron has an established network of

strategically located field service centers that offer a full range of installation, repair, inspection,

testing, spare parts, and maintenance services.

• 24/7 field service support and emergency mobilization

• Portable onshore trailers and offshore containers

• Preventive maintenance

Off-Road Trucks, Portable Onshore Trailers, and Offshore Containers

For faster reaction times and onsite flexibility, Cameron’s fleet of customizable, fully equipped trucks,

trailers, and offshore containers keeps valve support close to onsite customers for their convenience.

2

Off-Road Trucks Onshore Trailers Offshore Containers

Full complement of hand tools, valve spares,

workbenches, and cranes

Strategic spare parts

Calibration and onsite recertification

Valve breakdown, cleaning, inspection, and assembly

Pneumatically operated in-line machining

and pipe cutting equipment

In-line machining

Hydrostatic and gas test equipment

Field hydrostatic testing

Packs

Preventive Maintenance

Customized preventive maintenance programs are designed to

provide optimum valve performance and increased reliability for both

onshore and offshore facilities. Cameron provides key performance

indicators and asset history trails to help technicians detect early

stages of reduced efficiency and compromised valve integrity to

prevent loss and early failures.

Equipment Testing and Diagnostics

Cameron’s engineers and technical experts offer comprehensive

valve testing and recertification services.

• Hydrostatic testing

• Leak detection

• Torque testing

• Fugitive emissions testing

• PSV testing and recertification

• Control valve diagnostics and repair

Special Equipment

• High-pressure hydrostatic and submerged gas testing

• Cryogenic testing

• Charted low-pressure extended testing

Torque Testing

Cameron’s Service aftermarket facilities are equipped with torque testing technology ranging

from hand-held audio-alarmed wrenches to pneumatic units with various transducers and digital

readouts.

• Equipment calibrated to ISO 9001 requirements and NATA accreditation

• Compact units capable of measuring up to 100,000 N·m of torque

• Valves up to 40” in diameter at all pressure ratings

Control Valve Diagnostics

• Control valve inspection and testing

• Benchmarking and troubleshooting

• ValveSmart™ – Cameron’s compact, field-service compatible diagnostic tool that

communicates with all positioned protocols (i.e., 4 to 20 mA, foundation fieldbus and HART)

• PSVSmart™ – Portable, computer-operated, online safety tests for

spring-loaded, proportional and full-lift safety or pressure-relief valves,

especially in harsh environments

Customized preventive maintenance programs

are designed to provide optimum valve performance

and increased reliability for both onshore and

offshore facilities.

3

SERVICES FOR VALVES AND ACTUATION

Remanufacturing

Cameron knows valves. Using our global capabilities to your best advantage, our

services team constantly works to procure and recondition used equipment.

• Broad range of API-compliant reconditioned equipment

• Extensive inventory of the most commonly requested reconditioned equipment

Asset Preservation

Designed to assist customers in maintaining and preserving assets, Cameron will inventory,

monitor, and store your assets to help ensure high performance and reliability.

Customer Property Management

Property management programs extend the life and reduce the lead times and total cost of

ownership of your assets while adding value to your asset recovery programs.

• Consolidates and stores assets at Cameron Service locations

• Refurbishment, repair, stocking, and rotation programs

• Provides increased opportunity to convert stranded inventory

Training and Recertification Services

For more than two decades, Cameron’s service program has provided customers around the world

with both classroom and field training opportunities focused on raising the performance of operators,

engineers, and maintenance personnel by deepening their understanding of flow management

equipment and systems.

Warranty

Cameron warrants all products and services in accordance with Cameron’s terms and conditions.

Cameron’s Service facilities

maintain a full inventory of

new and reconditioned spare

valves, actuators, and parts for

immediate delivery.

4

TOTAL VALVE CARE (TVC)

All Types. All Brands. All Manufacturers.

For greater flexibility and improved cost control, Cameron offers Total

Valve Care (TVC) solutions, a complete valve management program

designed to optimize uptime, availability and life-of-field support. TVC

provides management support specializing in high-specification project

work, existing operations with vast installed bases and new development

opportunities. TVC covers standard and critical valves ideal for extreme

environments and remote areas of the world.

Design and Procurement

• A range of consultative services focused on improving operations

to increase asset utilization

Startup and Operation

• Extensive menu of aftermarket, engineering and technical services

• Installation, testing and troubleshooting

• Equipment monitoring, spare valves and parts management

TVC Engineering Consultancy

The TVC program provides dedicated engineers with specialized training and expertise in

the design, manufacture, repair and inspection of valves and related actuation technologies.

Our consulting services offer a unique blend of operational knowledge, industry expertise and

best-practice methodologies to ensure each project complies with all regional industry safety

and quality standards and regulations. Using analytical methods (FEA/CFD), non-destructive

testing techniques and onsite performance testing, the team identifies and corrects design

issues and delivers timely and cost-effective technical solutions.

TVC’s Engineering Consultancy Services

• Shutdown planning and management

• Work pack development

• Front-end engineering, design and analysis

• CAD/CAM design

• Finite element analysis (FEA)

• Computational fluid dynamic (CFD) analysis

• Criticality analysis of parts and spare valves

• Failure analysis

• Design review

• Specification review

• Flexibility

• Improved cost control

• Disciplined approach to

valve management

Every stage of the TVC cycle is supported

with state-of-the-art technology and

specialized product engineering.

5

TOTAL VALVE CARE (TVC)

TVC Site Management

Valve integrity is a critical component of project success. Cameron’s site management team helps

mitigate the risk of project delays by identifying issues in the construction process prior to valve

installation to ensure valve integrity. The TVC program utilizes Cameron’s advanced asset management

program to protect and preserve assets while improving system control and efficiency.

• Consolidates and stores assets at Cameron locations

• Refurbishment, repair, stocking, and rotation programs

• Provides increased opportunity to convert stranded inventory

TVC Flange Management

Helping to eliminate risk and save time, Cameron offers experienced personnel and specialized

equipment for the implementation of bolt torque/tensioning programs and flange management. To

prevent leaking flange connections, skilled technicians assess bolted joint integrity and perform

and/or supervise technical bolt services, all while maintaining an electronic database capturing a critical

joint’s engineering calculations. Data can include (but may not be limited to) gasket size and material,

bolt type and length, torque and tension, and a history of all work performed on the joint.

• Engineering and technical support

• Onsite bolting services

• Comprehensive electronic database systems

Site Management Receiving

Inspection

Monitoring

Lay-Down Area

Monitoring

Valve Installation

Optional

Services

Witness unpacking of received valves

Conduct receipt inspection

Resolve any warranty disputes

Rectify problems onsite if possible

Preservation

Handling

Flange management

Proper valve positioning

Valve inspection before installation

Startup and commissioning spares

Valve database

Our property management service extends

the life of your assets while adding value to

your asset recovery programs.

6

TVC Startup and Commissioning

Our experts understand that each project is unique. That’s why Cameron’s services help

facilitate commissioning and start-up activities.

• Integrated solutions, onsite or at our global service centers

• Increased equipment and product performance

• The shortest possible trouble-free startup for your critical assets

TVC Spare Parts and Asset Management

Cameron offers the assets and expertise to cover all aspects of valve management.

• Full inventory of quality exact OEM parts and spares

• Complete asset risk and criticality assessments

• Comprehensive inventory of your assets, including a complete recommended

spare valves and parts list

TVC Operational Support

Cameron’s ability to address valve requirements in the field is a reflection of our

commitment to life-of-asset support.

• Innovative asset management solutions

• Trouble-free installation, startup and operations

• Support from commission to operation – extending through all

phases of a valve’s life cycle

• Extensive inventory of spare valves and parts

7

Cameron’s site management

team helps mitigate the risk of

project delays by identifying

issues in the construction

process prior to valve installation

to ensure valve integrity.

VALUE ENGINEERING

Knowledge Based. Process Oriented. Project Focused.

Cameron is one of the only valve companies in the world with an established program that

provides technical, commercial, and operational intelligence to large-scale, high-specification

oil and gas projects. By working with end users and their project team leaders from as early as

the pre-FEED and FEED stages, through engineering design, operations, commissioning and

support, Cameron’s Value Engineering program offers:

• Experience

• Engineering and technical expertise

• Project execution and operational resources

• Intelligence databases: life of asset and lessons learned

In partnership with the services team, this program provides complete life cycle service and

support, 24 hours a day, seven days a week. From pre-FEED to aftermarket, we integrate our

industry best-practices database with unmatched support to increase asset performance,

reduce total cost of ownership, and deliver a seamless process.

The Value Engineering program increases performance,

reduces total cost of ownership, and delivers a seamless

process.

Project

Design

CAPEX

OPEX

Project

Management

Asset

Management

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As the largest service network for

valves operating in the global oil

and gas industry, Cameron’s Service

team is ready to respond 24/7.

8

CAMERON’S GLOBAL NETWORK AND LOCAL SUPPORT

9

Manufacturing Excellence

Cameron’s commitment to our multibillion dollar valve and valve automation business is evident

in the ongoing investments we make in our 2,000,000 sq ft (185,806 sq m) of manufacturing

roofline and state-of-the-art machining, testing, and quality equipment.

Innovation in Engineering

Few companies in the world can match the level of oil and gas valve engineering expertise

Cameron commits to our day-to-day, project, and services businesses.

With hundreds of engineering professionals in countries around the world, Cameron’s

technical expertise is what you need, where you need it.

Valuable Partnerships Strengthen Our Performance

To ensure global and timely accessibility to Cameron’s complete portfolio, we service

our customers via direct sales teams and through relationships with specialized and

respected distributors, agents and representatives focused on oil and gas and industrial

applications worldwide.

Our Commitment to Health, Safety, and the Environment (HSE)

Cameron’s most valued assets are our people, and our focus on health and safety

is uncompromised.

“ At Cameron, we are committed ethically, financially and personally to a working

environment where no one gets hurt and nothing gets harmed.”

Doug Meikle, President of Cameron’s Valves & Measurement group

Houston, TX, USA

Tel 1 281 499 8511

Jebel Ali, Dubai, UAE

Tel 971 48027700

Livingston, Scotland, UK

Tel 44 1506 832 000

Perth, Western Australia

Tel 61 08 6189 9100

For more information:

www.c-a-m.com/valves

valveservice@c-a-m.com

©2015 Cameron I ValveSmart, PSVSmart, etc. are registered trademarks or trademarks of Cameron. Total Valve Care is a service mark of Cameron. | 6/15 AD01888V

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HSE Policy Statement

At Cameron, we are committed ethically, financially and personally to a working environment

where no one gets hurt and nothing gets harmed.