03896200 !! Chariot 992609
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User Manual: !! Great Dane Lawn Mower Manuals - Lawn Mower Manuals – The Best Lawn Mower Manuals Collection
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Chariot Parts Manual Models 992609 – Chariot GCHKW1948S 992610 – Chariot GCHKW2352S 992611 – Chariot GCHKW2561S 03896200 4/09 Printed in USA THE MANUAL PRODUCT REGISTRATION Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. The Great Dane dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Great Dane or go to www.greatdanemowers.com. Hardware descriptions are given in decimals. Decimals to Fractions .063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1 YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two. 2. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Great Dane parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. • Record Unit Model and Serial numbers here: TO SPEED PARTS ORDERING: UNAUTHORIZED REPLACEMENT PARTS 1. Know the model and serial numbers of your unit. Use only Great Dane replacement parts. The replacement of any part on this vehicle with anything other than an Great Dane authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Great Dane disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. 2. Know the part number required. 3. Know the quantity required. 4. Know the part description. 2 MODELS TABLE OF CONTENTS Model 992609 Chariot GCHKW1948S Serial No. 101 and up DECALS Model 992610 Chariot GCHKW2352S Serial No. 101 and up Decals – Safety And Operation . . . . . . . . . . . . . . . . 4 Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Model 992611 Chariot GCHKW2561S Serial No. 101 and up FRAME, ELECTRICAL AND DRIVETRAIN Frame, Footplate And Deck Lift . . . . . . . . . . . . . . . . 6 Wheels, Tanks And Parking Brake . . . . . . . . . . . . . . 8 Hydraulic Pumps, Belts And Idlers . . . . . . . . . . . . . 10 Steering Levers And Control Panel . . . . . . . . . . . . 12 Seat, Electrical And Powertrain . . . . . . . . . . . . . . . 14 Relays And Seat Harness . . . . . . . . . . . . . . . . . . . 20 MOWER DECKS 48-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . 22 52-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . 24 61-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . 26 HYDRAULIC AND WIRING DIAGRAMS Hydraulic Hose Routing . . . . . . . . . . . . . . . . . . . . . 28 Hydraulic System Schematic . . . . . . . . . . . . . . . . . 29 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3 © Copyright 2009 Ariens Company DECALS – SAFETY AND OPERATION Model 992609, 610, 611 1 8 2 TO AVOID SERIOUS INJURY OR DEATH Read the operator’s manual. Keep children and others away from unit while operating. Never direct discharge toward other people. Thrown objects can cause injury. Look down and behind before and while backing. Never carry children. Go up and Down slopes, not across. If machine stops going uphill, stop blade and back down slowly. Avoid sudden turns. Keep safety devices (guards, shields, switches, ect. ) in place and working. Check interlock system per manual before use. Understand location and function of all controls. Never allow operation by untrained persons. Disengage PTO, stop unit and engine, set parking brake and remove key before making any inspections, repairs, etc. 07800039 3 7 4 5 6 POUR EVITER LES BLESSURES GRAVES OU LA MORT PARA EVITAR DANOS SERIOS O LA MUERTE Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes. Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement. Evitez les virages brusques. Maintenez toujours en place tous les elements de securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation. Comprenez bien la fonction et la situation de chacun des leviers et boutons de commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur, serrer le frein de stationnement et enlever la cle de contact avant de commencer toute verification, reparation, etc. Antes y durante retroceso mirar hacia abajo y detras. Nunca monten ninos. Suba y baje pendientes, no transversalmente. Si la maquina se detiene subiendo cuesta, desactive le cuchilla y beje lentamente. Evite viradas subitas. Mantenga artefactos de seguridad (defensas, protectores, interruptores, etc.) en su lugar y trabajando. Verifique en el manual el sistema de engranar antes de usar. Tenga conocimiento de funciones y localizaciones de todos los controles. No permitir que personal sin la necesaria formacion use la maquina. Desactivar la TDF, detener a unidad, apagar el motor, accionar el freno de estacionamiento y quitar la llave antes de realizer cualquier inspeccion, reparacion, etc. 07800040 3 4 PD7000 Item Part No. 1 2 3 4 5 6 7 8 00290000 07800039 05236900 07731400 07800040 07742300 M131748 M117554 Qty. 1 1 2 2 2 1 1 1 Description Decal, Fuel Warning Decal, Safety, English Decal, Danger, Rotating Belt Decal, Warning Decal, Safety, French/Spanish Decal, Warning Decal, Danger (992611) Decal, Warning, Hot Surfaces 4 DECALS – STYLE Model 992609, 610, 611 1 3 2 4 3 5 6 PD7005 Item Part No. 1 2 3 4 5 6 GDU10256 GDU10257 03901600 07800106 GDU10267 GDU10268 GDU10269 GDU10258 Qty. 1 1 2 1 1 1 1 1 Description Decal, Paw Print Decal, Great Dane (Blk) Decal, Chariot Decal, Made In USA Decal, 48 (992609) Decal, 52 (992610) Decal, 61 (992611) Decal, Great Dane (Wht) 5 FRAME, FOOTPLATE AND DECK LIFT Model 992609, 610, 611 3 2 1 5 45 4 7 6 8 9 13 10 22 11 21 11 20 19 24 18 23 44 12 17 15 14 28 16 25 37 29 27 26 43 21 42 30 21 41 40 31 39 38 30 33 35 36 6 34 32 30 46 PC0820 FRAME, FOOTPLATE AND DECK LIFT Model 992609, 610, 611 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 03866763 00180658 00135139 00964022 00200266 19M7803 00200841 D18079 03866551 R58806 24H1111 00960122 03867251 H137329 00200355 00964015 03866351 03877351 00385300 W10728 11M7015 TCU17371 00150110 TCU18697 14M7396 00959995 03866151 GDU10242 19M7796 24H1413 GDU10238 D28200 24H1236 TCU16862 TCU17245 14H1058 GDA10075 GDA10092 19M8162 N10215 GDU10048 E63526 14M7518 03865551 03M7204 H137327 Qty. 1 2 2 2 1 8 2 1 1 1 3 1 1 13 1 1 1 1 1 1 3 1 4 8 8 9 1 1 1 5 1 1 1 1 1 5 1 1 6 8 4 4 22 1 3 1 Description WLDT, PLATFORM FOOT TAPE, NON-SLIP - 4.00 X 18.00 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y LOCKNUT, 3/8-16 CROWN Y DECAL, HOC 1 - 4 1/2 SCREW, HEX, FL, JDS121, M8 X 1.25 X 70 SPACER, HOC GRIP, PVC .250 X 1.00 X 3.63 WLDT, HOC RELEASE RING,RETAINING WASHER, WROUGHT .531 X 1.062 X .09 BOLT, 1/2-13 X 3.50 HEX 5 Y PLATE, OUTER H.O.C. LOCKNUT, M12 X 1.75 DFLCTFLG 10Y WLDT, HOC PIN LOCKNUT, 1/2-13 NYLOC Y PAD, FOOT LIFT WLDT, HOC LIFT GRIP, ANTI-SLIP PEDAL REV BEARING PIN, COTTER, DIN94, 3.2 X 25-ST-ZN SPRING, TORSION CHAIN, 4 LINKS 1/4" Y BEARING, DECK LIFT LOCKNUT, FL, ISO7043, M8 X 1.25 FTG, 1/4-28 STRGT GREASE ZERK WLDT, LIFT ARM PLATE, LIFT LOCK SCREW, HEX, FL, JDS123, M6 X 1 X 30-10 WASHER, JDS24-.891 X 1.375 X .048-S SWIVEL SPRING, DECK LIFT WASHER, METALLIC, ROUND HOLE ROD SWIVEL, DECK LIFT ASSIST ROD NUT, 3/4 UNC-2A A17F ZN HEX ASSY, LIFT ROD LINK WLDT, LIFT ARM SCREW, HEX, FL, JDS121, M10 X 1.5 X 40 LOCKNUT, 3/8-16 WHIZ Y U-BOLT LOCKNUT, M10 X 1.50 WHIZ GR10 Y LOCKNUT, FL, ISO7044, M10-1.50 WLDT, FRAME BOLT, RH, SQNECK, JDS136, M12 X 1.75 LOCKNUT,FLG,M6X1 DEFLECTED THR 7 WHEELS, TANKS AND PARKING BRAKE Model 992609, 610, 611 55 52 54 51 53 48 49 41 50 46 42 40 34 47 39 38 3 4 45 44 43 59 37 31 32 2 1 21 5 5 7 6 33 8 36 9 30 35 29 12 28 26 27 58 57 15 11 22 25 13 60 21 20 56 19 18 23 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 11M7083 M135582 A12188 24H1801 JD8933 E14625 TCU17863 03866851 14M7276 00200967 TCU14490 19M7978 GDA10000 00960526 00200882 00200883 16 D14196 17 H32811 Qty. 2 2 2 2 4 2 2 2 2 2 4 2 2 10 1 1 4 8 11 14 16 24 10 17 22 PC0810 Description PIN, COTTER, DIN94, 3.2 X 50-ST-ZN CAP, DUST NUT, 1-14 CASTLE Y WASHER, JDS24-1.016 X 1.5X.134-ST CONE, BEARING SEAL, WHEEL BEARING SPACER, CASTER WLDT, YOKE CASTER NUT, ISO4032, M16 X 2-10-ZN ASSY, WHEEL & TIRE - CASTER CAP, WHEEL SCREW, HEX HEAD, METRIC TIRE, ASSEMBLY 23 X 9.5-12 TURF NUT, 1/2-20 LUG C MOTOR, RH HYDRO-GEAR WHEEL MOTOR, LH HYDRO-GEAR WHEEL FTG, ADP JIC-ORB 6801-08-08 LOCKNUT, 1/2-13 CENTER Y 8 WHEELS, TANKS AND PARKING BRAKE Model 992609, 610, 611 Item Part No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 19H1930 14M7518 D14081 24H1776 D24028 GDA10137 03M7017 19M7785 00200836 TCA15373 TCA15122 00415526 19M8008 00191282 00130924 D28099 D28100 00961553 D23062 D25014 19M8319 37M7059 00200326 AM103119 D28019 03865251 00967042 03865151 03865051 06437500 07049600 03877300 03837400 01614000 01614100 01538400 01614451 06400004 06100003 01528500 E53830 14M7517 00960023 H137328 D18023 Qty. 8 22 1 4 6 1 8 2 1 1 1 1 2 1 3 1 1 4 2 1 3 4 1 1 1 2 4 1 1 8 8 1 1 1 1 2 2 4 4 2 2 2 1 3 1 Description SCREW, JDS19-0.500-13UNC-2AX2.5 LOCKNUT, FL, ISO7044, M10-1.50 LOCKNUT, 5/16-18 NYLOCK Y WASHER, 5/16 X 3/4 FLAT FTG, 90 9/16 MOR X 3/8 HOSE FILTER, OIL BOLT, RD HD SQ LO, NG NECK, METR SCREW, HEX M10 X 1.5 X 25 BRACKET, RESERVOIR MOUNT RESERVOIR, HYD. S/O CAP, FILLER OIL FOAM, 1/8" X 3/4" O.C. NEOPRENE BOLT, M8-1.25 X 35 HEX HEAD 10 ASSY, FUEL LINE W/ CHECK VALVES CLAMP, HOSE - 1/2" SPRING CABLE, RH BRAKE CABLE, LH BRAKE NUT, M8 X 1.25 HEX GR8.8 Y BUSHING WLDT, RETAINER BRAKE SCREW, HEX, FL, JDS121, M8 X 1.25 X 50 SCREW, SELFT, FL, JDS145, M5 X .8 X 12 WLDT, BRAKE SWITCH BRACKET SWITCH, SEAT OVER RIDE (N.O.) LEVER, BRAKE PLATE, COVER SCREW 5/16 X .500 HEX SELF TAPPING Y BRACKET, LH TANK BRACKET, RH TANK WSHR-FL-STC .328 X1.00 X .094 YWZC REV BLT-SERHFWH .312-18 X .750 YWZC REV FUEL TANK ASSY, LH FUEL TANK ASSY, RH TANK, FUEL LH TANK, FUEL RH CAP, FUEL CONSOLE WASHER, FENDER .187 X .75 SCREW, MACHINE 10-24 X .375 CUPHOLDER P-CLIP, .750 INSULATED LOCKNUT, DIN6924, M10 X 1.5-10-ZN BOLT, 5/16-18 X 1.00 HEX 5 Y LOCKNUT, M8 X 1.25, FLANGED ZN DECAL, HYDRO OIL SPECS 9 HYDRAULIC PUMPS, BELTS AND IDLERS Model 992609, 610, 611 3 2 1 11 34 37 5 38 6 44 8 9 10, 11 43 23 35 40 36 34 39 41 13 14 21 42 13 28 13 11 14 2 15 16 33 13 5 31 25 32 18 7 24 30 28 27 26 12 22 17 29 7 19 17 20 PD7015 29 10 4 HYDRAULIC PUMPS, BELTS AND IDLERS Model 992609, 610, 611 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 GDU10124 00967001 GDA10136 19H3693 00959995 GDA10085 GDA10084 D18076 19H3280 19M8832 03M7197 H137329 00964024 14M7518 19M8162 D18071 D14010 14M7152 D14104 GDU10222 D25059 GDA10036 GDA10032 19H1801 D24028 D28227 DT5332 D14197 D28026 GDA10089 19H2975 34M5722 D25147 D25146 D13336 03M7199 D28228 GDU10096 TCA15316 D28125 M86863 D18379 24H1305 O3M7192 D18067 00968087 Qty. 1 4 1 2 9 1 1 6 2 2 2 13 2 22 6 1 1 2 1 1 1 1 1 1 6 1 1 4 2 2 4 2 1 1 2 8 1 1 2 1 2 12 1 7 2 2 Description BAR, TIE CABLE TIE, .31 X 14.6 - BLACK WLDT, DAMPNER BRACKET SCREW, HEX FLANGE HEAD FTG, 1/4-28 STRGT GREASE ZERK WLDT, LH THRUST ARM WLDT, RH THRUST ARM BRG, FLG 1.00 X 1.25 X 1.00 SCREW, HEX HEAD 3/4-16X3.00 Y SCREW, FL, JDS123, M14 X 2.0 X 30-10. BOLT, RD HD SQNECK JDS137M 12 X 1. LOCKNUT, M12 X 1.75 DFLCTFLG 10Y LOCKNUT, 3/4-16 CROWN C LOCKNUT, FL, ISO7044, M10-1.50 SCREW, HEX, FL, JDS121, M10 X 1.5 X 40 SPRING, EXT .900 X .135 X 4.50 Y NUT, 3/8-16 PTHN NUT, JDS182, M10 X 1.5-04-ZN RING, SNAP PLATE, SUPPORT WLDT, ARM IDLER PIVOT, IDLER MOUNTING, WELDMENT PULLEY, FLAT 4.50 X .375 W/BRG BOLT, 3/8 X 2.00 A17D ZINC HEX FTG, 90 9/16 MOR X 3/8 HOSE PUMP, HYDRO BDP-10A-101 HOSE, 3/8 SAE30R7 FUEL & OIL FITTING, STRAIGHT HOSE HOSE SCREW, HEX HEAD 1/4-28 X 1 1/4 PIN, SPRING M5X30 Y WLDT, LH PUMP ARM WLDT, RH PUMP ARM PLATE, PUMP A'TCH BOLT, RHSSN M12 X 1.75 X 35 JDS137 PUMP, HYDRO BDP-10A-203 SUPPORT, HYDRAULIC PUMP ASSY, PUMP PULLEY W/ SET SCREW DRIVE BELT FTG, TUN 3/8 HOSE CLAMP, HOSE - 1/2" PINCH WASHER, .406 X .812 X .065 BOLT, RH, SQNECK, JDS137, M10 X 1.5 KEY, M5 X M5 X M30 RD LOCKNUT, 3/8-16 NYLOC Y 11 STEERING LEVERS AND CONTROL PANEL Model 992609, 610, 611 23 24 51 52 53 6 5 46 10 4 7 9 8 2 11, 12, 13 3 14 41 15 1 42 47 40 16 18 22 44 42 39 38 20 21 45 19 18 17 17 44 36 49 47 50 35 27 37 26 34 33 4 32 28 31 PD7020 30 29 12 25 STEERING LEVERS AND CONTROL PANEL Model 992609, 610, 611 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 D28167 21H1158 00200591 M63431 03867651 03867751 19M7867 D14133 N10217 14H1080 07415800 TCU17401 M110159 TCA15075 TCU13098 03867351 AM129887 14M7400 14M7396 E53830 M127610 03M7184 AM118802 TCA13253 19M7785 03867551 P46402 00200397 D33002 TCU17400 24M7388 J16931 03867451 03M7195 M44508 00191256 14M7517 D14288 TCA15322 00960047 00180639 00180617 03867151 00960701 00964016 03818251 03865351 D38146 00960049 03866900 06433600 GDA10037 24M7349 00967001 Qty. 1 2 1 6 1 1 4 2 2 1 3 1 1 1 1 1 1 1 8 2 1 2 1 1 1 1 2 2 2 2 2 2 1 4 4 2 4 4 2 4 2 2 2 8 8 2 1 1 4 2 4 1 2 1 Description DECAL, CONSOLE SCREW,.164 X .500 ZN RD HD MACH THROTTLE NUT, 8-32 ELASTIC STOP BRACKET, LH, SEAT PLATE BRACKET, RH, SEAT PLATE SCREW, HEX, FL, JDS123, M8 X 1.25 X 25 BOLT, 1/4-20 X 2.00 HEX 5 Y SPINLOCK NUT - 1/4 NUT, .375 UNF2B HEX JDS14 8 ZN SCREW, TAP 10-24 X .50 HEX WASHER HEAD KEY, IGNITION A880 NUT, KNURLED SWITCH, IGNITION KEY CLIP, ZTRAK HOURMETER RETAINING WLDT, CONSOLE METER, HOUR - LCD LOCKNUT, FL, ISO7043, M10 X 1.5-10 LOCKNUT, FL, ISO7043, M8 X 1.25 P-CLIP, .750 INSULATED LABEL, IGNITION KEY BOLT, M8X1.25X20 CRG 8.8 Y SWITCH, PTO (PULL/PUSH) PIVOT, CONTROL SHAFT - PLATED SCREW, HEX M10X1.5X25 WLDT, PIVOT CONTROL LH RING, RETAINING WASHER, .627 X 1.09 X .030 THST Y SWIVEL, 3/8-24 ROD, CONTROL SHIM, CIRCULAR PIN, HAIR .094 X 1.53 5/16-1/2 Y WLDT, PIVOT CONTROL RH BOLT, RH, SQNECK, JDS137, M10 X 1.5 BUSHING, NYLON SWITCH, PLUNGER DP - N.O. - N.C. LOCKNUT,DIN6924,M10X1.5-10-ZN SCREW, 8-32X .75 PAN PHL Y ABSORBER, ASM. WITH BALL STUD BOLT, 3/8-16 X 1.25 HEX 5 Y PLUG, 7/8" END GRIP, FOAM WLDT, CONTROL LEVER WASHER, .313 REG FLAT Y LOCKNUT, 3/8-16 WHIZ Y PLATE, LEVER ADJ. COVER, CONSOLE CABLE, CHOKE BOLT, 3/8-16 X 1.75 HEX 5 Y ARM, CONTROL WASHER, FLAT NYLON .375 X .75 X .060 REV WIRING HARNESS WASHER, M21 X 37 X 3 DIN 125T2 300HV Y CABLE TIE, .31 X 14.6 - BLACK 13 SEAT, ELECTRICAL AND POWERTRAIN Model 992609 1 2 3 12 4 5 11 43, 44, 45 46 20 7 6 10 50 9 49 8 51 48 13 47 52 42 14 39 41 40 54 33 15 26 37 32 2 16 34 21 53 31 20 26 30 25 36 38 2 14 35 29 24 32 28 23 17 19 27 22 14 PD7025 18 SEAT, ELECTRICAL AND POWERTRAIN Model 992609 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 00192068 03M7184 E53830 14M7396 00135139 TCU14862 D14081 K40003 19M7785 24H1887 03865463 19M7786 03869051 14M7518 19M8162 GDU10204 D23047 00181779 00180843 D28118 H122207 00967394 00960078 00967001 00200666 00964021 00960603 D18056 00200665 00200318 D18145 H137328 00960026 TCA16240 D22236 00200822 M135790 03889863 GDA10110 00180842 GDA10055 00200924 00960001 00964031 00960700 03551000 AM123716 19M7775 GDU10170 19M7865 14M7397 E63526 D38018 00200675 Qty. 1 3 1 1 2 1 4 2 4 4 1 10 2 12 4 1 2 1 1 1 2 1 1 2 1 6 1 1 1 1 1 2 4 1 1 1 2 1 1 1 1 1 2 2 2 1 2 3 1 2 3 4 1 1 Description SEAT, FULL SUSPENSION BOLT, M8 X 1.25 X 20 CRG 8.8 Y P-CLIP, .750 INSULATED LOCKNUT, FL, ISO7043, M8 X 1.25 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y LABEL - PARK BRAKE DIRECTION LOCKNUT, 5/16-18 NYLOCK Y NUT, 3/8 LOCK SCREW, HEX M10 X 1.5 X 25 WASHER, .344 X 1.00 X .134 FLAT Y PLATE, SEAT S/O SCREW, HEX , FL, JDS123, M10 X 1.5 X 30 PLATE, WEIGHT LOCKNUT, FL, ISO7044, M10-1.50 SCREW, HEX , FL, JDS121, M10 X 1.5 X 40 HOLDER, BATTERY J BOLT BATTERY, 12V-U1-CCA 400 MIN CABLE, BATTERY - 20" GROUND CABLE, BATTERY POSITIVE NUT-1/4" FLANGE PREVAILING TORQUE BOLT, 7/16-20 X 2.75 HEX 5 Y BOLT, 7/16-14 X .750 HEX 5 Y CABLE TIE, .31 X 14.6 - BLACK PLATE, CLUTCH DOG LOCKNUT, 5/16-18 CROWN Y WASHER, .438 MED SPRG LOCK Y SPACER, .468 X 1.38 X .375 Y CLUTCH ASSY, OGURA PULLEY, V-BELT 4.78PD X 1.000 W/KEY KEY, .250 X .250 X .995 TPR LOCKNUT, M8 X 1.25, FLANGED ZN BOLT, 5/16-18 X 1.75 HEX 5 Y OIL DRAIN FITTING BRACKET, MUFFLER MUFFLER, CHARIOT ACS KAI GASKET, MUFFLER BUMPER, REAR GDKW WIRE, GROUNDWIRE, EFI FUEL PUMP CABLE, 12" STARTER HARNESS, PIGTAIL FUSIBLE LINK, 10" BOLT, 1/4-20 X .750 HEX 5 Y LOCKNUT, 1/4-20 CENTER Y WASHER, .250 REG FLAT Y SOLENOID, 12 V STARTER RELAY, SEALED W/BRACKET SCREW, HEX JDS123, M6 X 1 X 16 Z BRACKET, ELECTRIC MOUNTING SCREW, HEX , FL, JDS123, M8 X 1.25 X 16 LOCKNUT, F1.ISO7043M6 X 1-10 LOCKNUT, M10 X 1.50 WHIZ GR10 Y HARNESS, WIRING ENGINE, KAWASAKI 19HP FH580V 15 SEAT, ELECTRICAL AND POWERTRAIN Model 992610 1 2 12 3 4 11 5 6 10 45 42, 43, 44 7 9 48 8 49 47 13 46 51 19 15 41 39 38 40 37 35 14 22 32 52 20 33 31 22 23 30 2 34 32 14 16 21 36 29 50 24 28 25 27 26 19 18 17 PD7030 16 SEAT, ELECTRICAL AND POWERTRAIN Model 992610 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 00192068 03M7184 E53830 14M7396 00135139 TCU14862 D14081 K40003 19M7785 24H1887 03865453 19M7786 03869051 14M7518 19M8162 GDU10204 D23047 00181779 00180843 D28118 H122207 00964021 00200666 00967001 00960078 00967394 00960603 D18056 00200665 00200318 D18145 H137328 TCA16240 D22236 03889863 TCA14018 00191123 00200302 00180842 GDA10055 00200924 00960001 00964031 00960700 03551000 19M7775 GDU10170 19M7865 14M7397 00960026 E63526 D38018 Qty. 1 3 1 1 2 1 4 2 4 4 1 10 2 12 4 1 2 1 1 1 2 6 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 2 1 3 1 2 3 4 4 1 Description SEAT, FULL SUSPENSION BOLT, M8 X 1.25 X 20 CRG 8.8 Y P-CLIP, .750 INSULATED LOCKNUT, FL, ISO7043, M8 X 1.25 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y LABEL - PARK BRAKE DIRECTION LOCKNUT, 5/16-18 NYLOCK Y NUT, 3/8 LOCK SCREW, HEX M10 X 1.5 X 25 WASHER, .344 X 1.00 X .134 FLAT Y PLATE, SEAT S/O SCREW, HEX , FL, JDS123, M10 X 1.5 X 30 PLATE, WEIGHT LOCKNUT, FL, ISO7044, M10-1.50 SCREW, HEX , FL, JDS121, M10 X 1.5 X 40 HOLDER, BATTERY J BOLT BATTERY, 12V-U1-CCA 400 MIN CABLE, BATTERY - 20" GROUND CABLE, BATTERY POSITIVE NUT-1/4" FLANGE PREVAILING TORQUE LOCKNUT, 5/16-18 CROWN Y PLATE, CLUTCH DOG CABLE TIE, .31 X 14.6 - BLACK BOLT, 7/16-14 X .750 HEX 5 Y BOLT, 7/16-20 X 2.75 HEX 5 Y WASHER, .438 MED SPRG LOCK Y SPACER, .468 X 1.38 X .375 Y CLUTCH ASSY, OGURA PULLEY, V-BELT 4.78PD X 1.000 W/ KEY KEY, .250 X .250 X .995 TPR LOCKNUT, M8 X 1.25, FLANGED ZN OIL DRAIN FITTING BRACKET, MUFFLER BUMPER, REAR GDKW MUFFLER, MINI-Z ENGINE, KAWASAKI 23HP (INCLUDES MUFFLER GASKETS AND HARDWARE) HARNESS, SEAT RELAY CABLE, 12" STARTER HARNESS, PIGTAIL FUSIBLE LINK, 10" BOLT, 1/4-20 X .750 HEX 5 Y LOCKNUT, 1/4-20 CENTER Y WASHER, .250 REG FLAT Y SOLENOID, 12 V STARTER SCREW, HEX JDS123, M6 X 1 X 16 Z BRACKET, ELECTRIC MOUNTING SCREW, HEX , FL, JDS123, M8 X 1.25 X 16 LOCKNUT, F1.ISO7043M6 X 1-10 BOLT, 5/16-18 X 1.75 HEX 5 Y LOCKNUT, M10 X 1.50 WHIZ GR10 Y HARNESS, WIRING 17 SEAT, ELECTRICAL AND POWERTRAIN Model 992611 1 2 3 12 4 5 11 7 6 10 20 46 45 19 9 8 44 13 47 43 15 48 41 40 42 39 38 14 37 35 49 16 34 36 21 20 33 28 22 31 23 30 24 29 14 32 33 25 28 27 26 50 19 17 18 PD7035 18 SEAT, ELECTRICAL AND POWERTRAIN Model 992611 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 00192068 03M7184 E53830 14M7396 00135139 TCU14862 D14081 K40003 19M7785 24H1887 03865453 19M7786 03869051 14M7518 19M8162 GDU10204 D23047 00181779 00180843 D28118 H122207 00960022 00200824 00960080 00960700 00967279 00960603 D18056 GDA10017 00200318 D18145 D22236 H137328 00960026 00964021 TCA14018 03889863 GDA10120 GDA10055 00200924 00200302 TCA16240 19M7775 AM123716 GDU10170 19M7865 D38018 14M7397 E63526 00967394 Qty. 1 3 1 1 2 1 4 2 4 4 1 10 2 12 4 1 2 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 3 2 1 2 1 3 4 1 Description SEAT, FULL SUSPENSION BOLT, M8 X 1.25 X 20 CRG 8.8 Y P-CLIP, .750 INSULATED LOCKNUT, FL, ISO7043, M8 X 1.25 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y LABEL - PARK BRAKE DIRECTION LOCKNUT, 5/16-18 NYLOCK Y NUT, 3/8 LOCK SCREW, HEX M10 X 1.5 X 25 WASHER, .344 X 1.00 X .134 FLAT Y PLATE, SEAT S/O SCREW, HEX , FL, JDS123, M10 X 1.5 X 30 PLATE, WEIGHT LOCKNUT, FL, ISO7044, M10-1.50 SCREW, HEX , FL, JDS121, M10 X 1.5 X 40 HOLDER, BATTERY J BOLT BATTERY, 12V-U1-CCA 400 MIN CABLE, BATTERY - 20" GROUND CABLE, BATTERY POSITIVE NUT-1/4" FLANGE PREVAILING TORQUE BOLT, 5/16-18 X .750 HEX 5 Y BRACKET, CLUTCH STOP BOLT, 7/16-14 X 1.25 HEX 5 Y WASHER, .250 REG FLAT Y LOCKNUT, 5/16-18 CENTER Y WASHER, .438 MED SPRG LOCK Y SPACER, .468 X 1.38 X .375 Y CLUTCH PULLEY, V-BELT 4.78PD X 1.000 W/ KEY KEY, .250 X .250 X .995 TPR BRACKET, MUFFLER LOCKNUT, M8 X 1.25, FLANGED ZN BOLT, 5/16-18 X 1.75 HEX 5 Y LOCKNUT, 5/16-18 CROWN Y MUFFLER, MINI-Z BUMPER, REAR GDKW ENGINE, KAE25HP FH721V HARNESS, PIGTAIL FUSIBLE LINK, 10" HARNESS, SEAT RELAY OIL DRAIN FITTING SCREW, HEX JDS123, M6 X 1 X 16 Z RELAY, SEALED W/ BRACKET BRACKET, ELECTRIC MOUNTING SCREW, HEX , FL, JDS123, M8 X 1.25 X 16 HARNESS, WIRING LOCKNUT, F1.ISO7043M6 X 1-10 LOCKNUT, M10 X 1.50 WHIZ GR10 Y BOLT, 7/16-20 X 2.75 HEX 5 Y 19 RELAYS AND SEAT HARNESS Model 992609, 610, 611 1 2 3 2 992609, 995610 992611 7 4 5 6 8 4 5 6 PD7040 Item Part No. 1 2 3 4 5 6 7 8 J16931 24M7106 M88183 00200302 00963101 00102770 00967001 AM123716 Qty. 2 4 2 1 1 1 1 2 Description PIN, HAIR .094 X 1.53 5/16-1/2 Y WASHER, ISO8738, 10-160HV-ZN RING, RETAINING HARNESS, SEAT RELAY SCREW, 12-24 SELF DRILLING RELAY, ISO MINI ELEC. CABLE TIE, .31 X 14.6 - BLACK RELAY, SEALED W/ BRACKET 20 NOTES 21 48-INCH MOWER DECK Model 992609 1 1 2 43 42 3 39 41 40 4 5 39 6 44 7 9 8 38 10 11 12 36 13 37 35 33 14 47 46 23 15 34 32 48 16 31 28 23 45 30 25 17 20 29 23 18 23 26 21 24 22 19 27 PD7045 22 48-INCH MOWER DECK Model 992609 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 00964022 00964501 D18032 00964024 03399703 03H1658 N10215 D23058 03828700 M119352 03870763 00960502 D28050 GDU10181 03870300 00200260 D18055 GDU10230 00967348 E62934 TCU18744 03H1853 00968087 00963033 03H1838 00200095 TCA16387 H141123 03393800 03754063 00963019 03870863 14M7396 03H1836 TCA13292 03M7185 GDU10180 TCA14548 TCU14540 00959995 TCA15346 GDU10119 D28025 TCU16092 GDA10103 H122207 00963095 GDU10262 Qty. 4 1 1 3 3 1 1 1 3 2 1 18 1 1 1 3 9 3 3 2 4 2 5 2 2 1 1 1 1 1 2 1 2 1 2 2 1 1 2 1 1 1 1 1 2 2 2 1 Description LOCKNUT, 3/8-16 CROWN Y WASHER, .406 X .813 X .065 FLAT Y PULLEY, FLAT 5.0 X.38 W/BRG LOCKNUT, 3/4-16 CROWN C WASHER, .75X1.3125X .113 BOLT, 3/8-16X2.25 CRG 5 Y LOCKNUT, 3/8-16 WHIZ Y J-BOLT, 3/8-16 X 4.00 Y PULLEY, SPLINE SPINDLE OFFSET KNOB, LOCKING WLDT, BELT COVER LH 48 NUT, 3/8-16 STD HEX GR5 Y PULLEY, FLAT 5.00 X .375 W/BRG SPACER, .437 X 1.00 X 2.50 SMLS ASSY, 48 EVERRIDE DECK W/ DECALS ASSY, SPINDLE HOUSING WASHER, BLADE BLADE, 16.50 LO-LIFT BOLT, 5/8-11 X 2.00 HEX 8 Y LOCKNUT 1/2 W/ FLANGE WHEEL, GAGE BOLT, 1/2-13X4.50 CRG 5 Y LOCKNUT, 3/8-16 NYLOC Y BOLT, 3/8-16 X 3/4 CAR GR5 LNNK BOLT, CAR 3/8-16 X 5.00 BRACKET, CHUTE SUPPORT 48" DECK CHUTE DISCHARGE ASST # RETAINER # SPRING, DISCHARGE CHUTE PLATE, EXTENDER 48" HYDRO BOLT, 3/8-16 X 1.00 CRG 5 SN Y WLDT, BELT COVER RH 48 LOCKNUT, FL, ISO7043, M8X1.25 BOLT, 3/8-16X3.50 CRG 5 Y PIN, WELDED BOLT, RH, SQNECK, JDS137, M8X1.25X SPACER, .437 X 1.00 X 2.25 SMLS PULLEY, FLAT 5.25 X .375 W/BRG BRG, FLG M1 X M25 X M27 FLUTED FTG, 1/4-28 STRGT GREASE ZERK ARM, IDLER STRAP, IDLER PULLEY SPRING, DECK IDLER BELT PIVOT, RETAINER WELD NUT, 1/4" FLANGE PREVAILING TOR BOLT, 1/4-20 X .750 CRG 5 Y DECAL, BELT PATH 23 52-INCH MOWER DECK Model 992610 1 1 2 42 41 3 38 40 39 4 5 38 6 43 7 9 8 37 10 11 12 35 13 36 34 32 14 46 45 23 15 33 25 31 47 16 30 27 23 44 29 17 20 28 23 18 23 21 24 22 19 26 PD7050 24 52-INCH MOWER DECK Model 992610 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 K40003 24H1305 D18032 00964024 03399703 03H1658 N10215 D23058 03399702 M119352 03869863 00960502 D28050 GDU10181 03869400 00200260 D18055 GDU10231 00967348 E62934 TCU18744 03H1853 00968087 00963033 03H1838 TCA16387 H141123 03393800 03754063 00963019 03869963 14M7396 03H1836 TCA13292 03M7185 GDU10180 TCA14548 TCU14540 00959995 TCA15346 GDU10119 D28025 TCU16093 GDA10103 H122207 00963095 GDU10262 Qty. 4 1 1 3 3 1 1 1 3 2 1 18 1 1 1 3 9 3 3 2 4 2 5 2 2 1 1 1 1 2 1 2 1 2 2 1 1 2 1 1 1 1 1 2 2 2 1 Description NUT, 3/8 LOCK WASHER, .406X.812X.065 PULLEY, FLAT 5.0 X.38 W/BRG LOCKNUT, 3/4-16 CROWN C WASHER, .75X1.3125X .113 BOLT, 3/8-16X2.25 CRG 5 Y LOCKNUT, 3/8-16 WHIZ Y J-BOLT, 3/8-16 X 4.00 Y PULLEY, SPLINE SPINDLE LSE KNOB, LOCKING WELDMENT, BELT COVER LH 52 NUT, 3/8-16 STD HEX GR5 Y PULLEY, FLAT 5.00 X .375 W/BRG SPACER, .437 X 1.00 X 2.50 SMLS ASSY, 52 EVERRIDE DECK W/ DECALS ASSY, SPINDLE HOUSING WASHER, BLADE BLADE, 18.000 x .80 LIFT BOLT, 5/8-11 X 2.00 HEX 8 Y LOCKNUT 1/2 W/ FLANGE WHEEL, GAGE BOLT, 1/2-13 X 4.50 CRG 5 Y LOCKNUT, 3/8-16 NYLOC Y BOLT, 3/8-16 X 3/4 CAR GR5 LNNK BOLT, CAR 3/8-16 X 5.00 CHUTE DISCHARGE ASST # RETAINER # SPRING, DISCHARGE CHUTE PLATE, EXTENDER 48" HYDRO BOLT, 3/8-16 X 1.00 CRG 5 SN Y WELDMENT, BELT COVER rRH 52 LOCKNUT, FL,ISO7043,M8X1.25 BOLT, 3/8-16X3.50 CRG 5 Y PIN, WELDED BOLT, RH, SQNECK, JDS137, M8X1.25X SPACER, .437 X 1.00 X 2.25 SMLS PULLEY, FLAT 5.25 X .375 W/ BRG BRG, FLG M1 X M25 X M27 FLUTED FTG, 1/4-28 STRGT GREASE ZERK ARM, IDLER STRAP, IDLER PULLEY SPRING, DECK IDLER BELT PIVOT, RETAINER WELD NUT-1/4" FLANGE PREVAILING TOR BOLT, 1/4-20 X .750 CRG 5 Y DECAL, BELT PATH 25 61-INCH MOWER DECK Model 992611 1 1 2 42 3 39 41 4 8 5 40 39 9 6 38 7 10 11 37 12 36 16 17 13 45 44 14 35 15 34 46 33 47 32 30 29 24 43 23 31 15 18 22 19 25 15 27 26 20 23 21 28 PD7055 26 61-INCH MOWER DECK Model 992611 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 00964022 00964501 D18032 03H1658 D28025 N10215 D13005 00964024 03399703 D18211 GDU10228 D13024 00960502 GDU10181 00968087 03868763 M119352 00200260 D18055 GDU10232 00967348 E62934 TCU18744 GDU10262 03H1853 00963033 03393800 AM127488 H141123 03754063 00963019 03868300 14M7396 TCA13292 03M7185 D28050 GDU10180 TCA14548 TCU14540 00959995 TCA15346 GDU10119 GDA10103 H122207 00963095 03H1838 03H1836 Qty. 4 1 1 1 1 1 1 3 3 3 1 3 18 1 5 2 2 3 9 3 3 4 6 1 4 2 1 1 1 1 2 1 2 2 2 1 1 1 2 1 1 1 2 2 2 2 1 Description LOCKNUT, 3/8-16 CROWN Y WASHER, .406 X .813 X .065 FLAT Y PULLEY, FLAT 5.0 X .38 W/ BRG BOLT, 3/8-16 X 2.25 CRG 5 Y SPRING, DECK IDLER LOCKNUT, 3/8-16 WHIZ Y J-HOOK, IDLER LOCKNUT, 3/4-16 CROWN C WASHER, .75 X 1.3125 X .113 HUB, LARGE PULLEY TALL BELT, V SPACER, 1.500 X 1.000 X .510 Y NUT, 3/8-16 STD HEX GR5 Y SPACER, .437 X 1.00 X 2.50 SMLS LOCKNUT, 3/8-16 NYLOC Y COVER, BELT KNOB, LOCKING ASSY, SPINDLE HOUSING WASHER, BLADE BLADE, 20.940 LO-LIFT BOLT, 5/8-11 X 2.00 HEX 8 Y LOCKNUT 1/2 W/ FLANGE WHEEL, GAGE DECAL, BELT PATH BOLT, 1/2-13 X 4.50 CRG 5 Y BOLT,3/8-16 X 3/4 CAR GR5 LNNK SPRING, DISCHARGE CHUTE CHUTE, ASSY RETAINER # PLATE, EXTENDER 48" HYDRO BOLT, 3/8-16 X 1.00 CRG 5 SN Y ASSY, 61 DECK w/ DECALS LOCKNUT, FL, ISO7043, M8 X 1.25 PIN, WELDED BOLT, RH, SQNECK, JDS137, M8 X 1.25 PULLEY, FLAT 5.00 X .375 W/ BRG SPACER, .437 X 1.00 X 2.25 SMLS PULLEY, FLAT 5.25 X .375 W/BRG BRG, FLG M10 X M25 X M27 FLUTED FTG, 1/4-28 STRGT GREASE ZERK ARM, IDLER STRAP, IDLER PULLEY PIVOT, RETAINER WELD NUT-1/4" FLANGE PREVAILING TOR BOLT, 1/4-20 X .750 CRG 5 Y BOLT, CAR 3/8-16 X 5.00 BOLT, 3/8-16 X 3.50 CRG 5 Y 27 HYDRAULIC HOSE ROUTING Model 992609, 610, 611992609 A - Hydraulic Reservoir B - Oil Filter C - Right Hydraulic Pump D - Right Wheel Motor E - Left Wheel Motor F - Left Hydraulic Pump 28 HYDRAULIC SYSTEM SCHEMATIC Model 992609, 610, 611 A - Control Input Shaft B - Pump Block C - Charge Pump D - Charge System Check Valve E - Right Hydraulic Pump F - Manual Bypass (Free-Wheel) Valve G - Right Wheel Motor H - Cooling Orifice I - Charge Relief Valve J - Left Wheel Motor K - Left Hydraulic Pump L - Oil Filter M - Hydraulic Reservoir 29 WIRING DIAGRAM Model 992609, 610, 611 30 Ariens Company – Auburn Operations 655 West Ryan Street Brillion, WI 54110-1072 920-756-2141 Fax 920-756-2407 www.ariens.com
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