03896200 !! Chariot 992609
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User Manual: !! Great Dane Lawn Mower Manuals - Lawn Mower Manuals – The Best Lawn Mower Manuals Collection
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Page Count: 32
- Decals – Safety And Operation
- Decals – Style
- Frame, Footplate And Deck Lift
- Frame, Footplate And Deck Lift
- Wheels, Tanks And Parking Brake
- Wheels, Tanks And Parking Brake
- Hydraulic Pumps, Belts And Idlers
- Hydraulic Pumps, Belts And Idlers
- Steering Levers And Control Panel
- Steering Levers And Control Panel
- Seat, Electrical And Powertrain
- Seat, Electrical And Powertrain
- Seat, Electrical And Powertrain
- Seat, Electrical And Powertrain
- Seat, Electrical And Powertrain
- Seat, Electrical And Powertrain
- Relays And Seat Harness
- Notes
- 48-Inch Mower Deck
- 48-Inch Mower Deck
- 52-Inch Mower Deck
- 52-Inch Mower Deck
- 61-Inch Mower Deck
- 61-Inch Mower Deck
- Hydraulic Hose Routing
- Hydraulic System Schematic
- Wiring Diagram
Parts Manual
Models
992609 – Chariot GCHKW1948S
992610 – Chariot GCHKW2352S
992611 – Chariot GCHKW2561S
03896200 4/09
Printed in USA
Chariot
2
THE MANUAL
Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.
For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.
Hardware descriptions are given in decimals.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.
Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Great Dane replacement parts. The
replacement of any part on this vehicle with anything
other than an Great Dane authorized replacement part
may adversely affect the performance, durability, or
safety of this unit and may void the warranty. Great Dane
disclaims liability for any claims or damages, whether
warranty, property damage, personal injury or death
arising out of the use of unauthorized replacement parts.
Decimals to Fractions
.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1
PRODUCT REGISTRATION
The Great Dane dealer must register the product at the
time of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration
card to Great Dane or go to www.greatdanemowers.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper
operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.
A factory trained staff is available to support your
equipment needs. They stock genuine Great Dane
parts and lubricants manufactured with the same
precision and skill as the original.
If your questions are not resolved by the support
staff, ask for the manager or owner.
When contacting your Dealer supply your model and
serial numbers.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
3
MODELS
Model 992609 Chariot GCHKW1948S
Serial No. 101 and up
Model 992610 Chariot GCHKW2352S
Serial No. 101 and up
Model 992611 Chariot GCHKW2561S
Serial No. 101 and up
TABLE OF CONTENTS
DECALS
Decals – Safety And Operation . . . . . . . . . . . . . . . . 4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FRAME, ELECTRICAL AND DRIVETRAIN
Frame, Footplate And Deck Lift . . . . . . . . . . . . . . . . 6
Wheels, Tanks And Parking Brake . . . . . . . . . . . . . . 8
Hydraulic Pumps, Belts And Idlers . . . . . . . . . . . . . 10
Steering Levers And Control Panel . . . . . . . . . . . . 12
Seat, Electrical And Powertrain . . . . . . . . . . . . . . . 14
Relays And Seat Harness . . . . . . . . . . . . . . . . . . . 20
MOWER DECKS
48-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . 22
52-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . 24
61-Inch Mower Deck . . . . . . . . . . . . . . . . . . . . . . . 26
HYDRAULIC AND WIRING DIAGRAMS
Hydraulic Hose Routing . . . . . . . . . . . . . . . . . . . . . 28
Hydraulic System Schematic . . . . . . . . . . . . . . . . . 29
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
© Copyright 2009 Ariens Company
4
DECALS – SAFETY AND OPERATION
Model 992609, 610, 611
Item Part No. Qty. Description
1 00290000 1 Decal, Fuel Warning
2 07800039 1 Decal, Safety, English
3 05236900 2 Decal, Danger, Rotating Belt
4 07731400 2 Decal, Warning
5 07800040 2 Decal, Safety, French/Spanish
6 07742300 1 Decal, Warning
7 M131748 1 Decal, Danger (992611)
8 M117554 1 Decal, Warning, Hot Surfaces
PD7000
Read the operator’s manual.
Keep children and others away from unit while operating.
Never direct discharge toward other people.
Thrown objects can cause injury.
Look down and behind before and while backing.
Never carry children.
Go up and Down slopes, not across.
If machine stops going uphill, stop blade and
back down slowly.
TO AVOID SERIOUS INJURY OR DEATH
Avoid sudden turns.
Keep safety devices (guards, shields, switches, ect. )
in place and working.
Check interlock system per manual before use.
Understand location and function of all controls.
Never allow operation by untrained persons.
Disengage PTO, stop unit and engine, set parking brake
and remove key before making any inspections, repairs,
etc.
07800039
Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais
d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes.
Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement.
Evitez les virages brusques. Maintenez toujours en place tous les elements de
securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du
systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation.
Comprenez bien la fonction et la situation de chacun des leviers et boutons de
commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu
la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur,
serrer le frein de stationnement et enlever la cle de contact avant de commencer
toute verification, reparation, etc.
Antes y durante retroceso mirar hacia abajo y detras. Nunca
monten ninos. Suba y baje pendientes, no transversalmente.
Si la maquina se detiene subiendo cuesta, desactive le cuchilla
y beje lentamente. Evite viradas subitas. Mantenga artefactos de
seguridad (defensas, protectores, interruptores, etc.) en su lugar y
trabajando. Verifique en el manual el sistema de engranar antes de
usar. Tenga conocimiento de funciones y localizaciones de todos los
controles. No permitir que personal sin la necesaria formacion use
la maquina. Desactivar la TDF, detener a unidad, apagar el motor,
accionar el freno de estacionamiento y quitar la llave antes de realizer
cualquier inspeccion, reparacion, etc.
POUR EVITER LES BLESSURES GRAVES OU LA MORT PARA EVITAR DANOS SERIOS O LA MUERTE
07800040
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DECALS – STYLE
Model 992609, 610, 611
Item Part No. Qty. Description
1 GDU10256 1 Decal, Paw Print
2 GDU10257 1 Decal, Great Dane (Blk)
3 03901600 2 Decal, Chariot
4 07800106 1 Decal, Made In USA
5 GDU10267 1 Decal, 48 (992609)
GDU10268 1 Decal, 52 (992610)
GDU10269 1 Decal, 61 (992611)
6 GDU10258 1 Decal, Great Dane (Wht)
6
PD7005
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FRAME, FOOTPLATE AND DECK LIFT
Model 992609, 610, 611
Item Part No. Qty. Description
1 03866763 1 WLDT, PLATFORM FOOT
2 00180658 2 TAPE, NON-SLIP - 4.00 X 18.00
3 00135139 2 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y
4 00964022 2 LOCKNUT, 3/8-16 CROWN Y
5 00200266 1 DECAL, HOC 1 - 4 1/2
6 19M7803 8 SCREW, HEX, FL, JDS121, M8 X 1.25 X 70
7 00200841 2 SPACER, HOC
8 D18079 1 GRIP, PVC .250 X 1.00 X 3.63
9 03866551 1 WLDT, HOC RELEASE
10 R58806 1 RING,RETAINING
11 24H1111 3 WASHER, WROUGHT .531 X 1.062 X .09
12 00960122 1 BOLT, 1/2-13 X 3.50 HEX 5 Y
13 03867251 1 PLATE, OUTER H.O.C.
14 H137329 13 LOCKNUT, M12 X 1.75 DFLCTFLG 10Y
15 00200355 1 WLDT, HOC PIN
16 00964015 1 LOCKNUT, 1/2-13 NYLOC Y
17 03866351 1 PAD, FOOT LIFT
18 03877351 1 WLDT, HOC LIFT
19 00385300 1 GRIP, ANTI-SLIP PEDAL REV
20 W10728 1 BEARING
21 11M7015 3 PIN, COTTER, DIN94, 3.2 X 25-ST-ZN
22 TCU17371 1 SPRING, TORSION
23 00150110 4 CHAIN, 4 LINKS 1/4" Y
24 TCU18697 8 BEARING, DECK LIFT
25 14M7396 8 LOCKNUT, FL, ISO7043, M8 X 1.25
26 00959995 9 FTG, 1/4-28 STRGT GREASE ZERK
27 03866151 1 WLDT, LIFT ARM
28 GDU10242 1 PLATE, LIFT LOCK
29 19M7796 1 SCREW, HEX, FL, JDS123, M6 X 1 X 30-10
30 24H1413 5 WASHER, JDS24-.891 X 1.375 X .048-S
31 GDU10238 1 SWIVEL
32 D28200 1 SPRING, DECK LIFT
33 24H1236 1 WASHER, METALLIC, ROUND HOLE
34 TCU16862 1 ROD
35 TCU17245 1 SWIVEL, DECK LIFT ASSIST ROD
36 14H1058 5 NUT, 3/4 UNC-2A A17F ZN HEX
37 GDA10075 1 ASSY, LIFT ROD LINK
38 GDA10092 1 WLDT, LIFT ARM
39 19M8162 6 SCREW, HEX, FL, JDS121, M10 X 1.5 X 40
40 N10215 8 LOCKNUT, 3/8-16 WHIZ Y
41 GDU10048 4 U-BOLT
42 E63526 4 LOCKNUT, M10 X 1.50 WHIZ GR10 Y
43 14M7518 22 LOCKNUT, FL, ISO7044, M10-1.50
44 03865551 1 WLDT, FRAME
45 03M7204 3 BOLT, RH, SQNECK, JDS136, M12 X 1.75
46 H137327 1 LOCKNUT,FLG,M6X1 DEFLECTED THR
8
WHEELS, TANKS AND PARKING BRAKE
Model 992609, 610, 611
Item Part No. Qty. Description
1 11M7083 2 PIN, COTTER, DIN94, 3.2 X 50-ST-ZN
2 M135582 2 CAP, DUST
3 A12188 2 NUT, 1-14 CASTLE Y
4 24H1801 2 WASHER, JDS24-1.016 X 1.5X.134-ST
5 JD8933 4 CONE, BEARING
6 E14625 2 SEAL, WHEEL BEARING
7 TCU17863 2 SPACER, CASTER
8 03866851 2 WLDT, YOKE CASTER
9 14M7276 2 NUT, ISO4032, M16 X 2-10-ZN
10 00200967 2 ASSY, WHEEL & TIRE - CASTER
11 TCU14490 4 CAP, WHEEL
12 19M7978 2 SCREW, HEX HEAD, METRIC
13 GDA10000 2 TIRE, ASSEMBLY 23 X 9.5-12 TURF
14 00960526 10 NUT, 1/2-20 LUG C
15 00200882 1 MOTOR, RH HYDRO-GEAR WHEEL
00200883 1 MOTOR, LH HYDRO-GEAR WHEEL
16 D14196 4 FTG, ADP JIC-ORB 6801-08-08
17 H32811 8 LOCKNUT, 1/2-13 CENTER Y
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WHEELS, TANKS AND PARKING BRAKE
Model 992609, 610, 611
Item Part No. Qty. Description
18 19H1930 8 SCREW, JDS19-0.500-13UNC-2AX2.5
19 14M7518 22 LOCKNUT, FL, ISO7044, M10-1.50
20 D14081 1 LOCKNUT, 5/16-18 NYLOCK Y
21 24H1776 4 WASHER, 5/16 X 3/4 FLAT
22 D24028 6 FTG, 90 9/16 MOR X 3/8 HOSE
23 GDA10137 1 FILTER, OIL
24 03M7017 8 BOLT, RD HD SQ LO, NG NECK, METR
25 19M7785 2 SCREW, HEX M10 X 1.5 X 25
26 00200836 1 BRACKET, RESERVOIR MOUNT
27 TCA15373 1 RESERVOIR, HYD. S/O
28 TCA15122 1 CAP, FILLER OIL
29 00415526 1 FOAM, 1/8" X 3/4" O.C. NEOPRENE
30 19M8008 2 BOLT, M8-1.25 X 35 HEX HEAD 10
31 00191282 1 ASSY, FUEL LINE W/ CHECK VALVES
32 00130924 3 CLAMP, HOSE - 1/2" SPRING
33 D28099 1 CABLE, RH BRAKE
34 D28100 1 CABLE, LH BRAKE
35 00961553 4 NUT, M8 X 1.25 HEX GR8.8 Y
36 D23062 2 BUSHING
37 D25014 1 WLDT, RETAINER BRAKE
38 19M8319 3 SCREW, HEX, FL, JDS121, M8 X 1.25 X 50
39 37M7059 4 SCREW, SELFT, FL, JDS145, M5 X .8 X 12
40 00200326 1 WLDT, BRAKE SWITCH BRACKET
41 AM103119 1 SWITCH, SEAT OVER RIDE (N.O.)
42 D28019 1 LEVER, BRAKE
43 03865251 2 PLATE, COVER
44 00967042 4 SCREW 5/16 X .500 HEX SELF TAPPING Y
45 03865151 1 BRACKET, LH TANK
03865051 1 BRACKET, RH TANK
46 06437500 8 WSHR-FL-STC .328 X1.00 X .094 YWZC REV
47 07049600 8 BLT-SERHFWH .312-18 X .750 YWZC REV
48 03877300 1 FUEL TANK ASSY, LH
49 03837400 1 FUEL TANK ASSY, RH
50 01614000 1 TANK, FUEL LH
01614100 1 TANK, FUEL RH
51 01538400 2 CAP, FUEL
52 01614451 2 CONSOLE
53 06400004 4 WASHER, FENDER .187 X .75
54 06100003 4 SCREW, MACHINE 10-24 X .375
55 01528500 2 CUPHOLDER
56 E53830 2 P-CLIP, .750 INSULATED
57 14M7517 2 LOCKNUT, DIN6924, M10 X 1.5-10-ZN
58 00960023 1 BOLT, 5/16-18 X 1.00 HEX 5 Y
59 H137328 3 LOCKNUT, M8 X 1.25, FLANGED ZN
60 D18023 1 DECAL, HYDRO OIL SPECS
11
HYDRAULIC PUMPS, BELTS AND IDLERS
Model 992609, 610, 611
Item Part No. Qty. Description
1 GDU10124 1 BAR, TIE
2 00967001 4 CABLE TIE, .31 X 14.6 - BLACK
3 GDA10136 1 WLDT, DAMPNER BRACKET
4 19H3693 2 SCREW, HEX FLANGE HEAD
5 00959995 9 FTG, 1/4-28 STRGT GREASE ZERK
6 GDA10085 1 WLDT, LH THRUST ARM
GDA10084 1 WLDT, RH THRUST ARM
7 D18076 6 BRG, FLG 1.00 X 1.25 X 1.00
8 19H3280 2 SCREW, HEX HEAD 3/4-16X3.00 Y
9 19M8832 2 SCREW, FL, JDS123, M14 X 2.0 X 30-10.
10 03M7197 2 BOLT, RD HD SQNECK JDS137M 12 X 1.
11 H137329 13 LOCKNUT, M12 X 1.75 DFLCTFLG 10Y
12 00964024 2 LOCKNUT, 3/4-16 CROWN C
13 14M7518 22 LOCKNUT, FL, ISO7044, M10-1.50
14 19M8162 6 SCREW, HEX, FL, JDS121, M10 X 1.5 X 40
15 D18071 1 SPRING, EXT .900 X .135 X 4.50 Y
16 D14010 1 NUT, 3/8-16 PTHN
17 14M7152 2 NUT, JDS182, M10 X 1.5-04-ZN
18 D14104 1 RING, SNAP
19 GDU10222 1 PLATE, SUPPORT
20 D25059 1 WLDT, ARM IDLER
21 GDA10036 1 PIVOT, IDLER MOUNTING, WELDMENT
22 GDA10032 1 PULLEY, FLAT 4.50 X .375 W/BRG
23 19H1801 1 BOLT, 3/8 X 2.00 A17D ZINC HEX
24 D24028 6 FTG, 90 9/16 MOR X 3/8 HOSE
25 D28227 1 PUMP, HYDRO BDP-10A-101
26 DT5332 1 HOSE, 3/8 SAE30R7 FUEL & OIL
27 D14197 4 FITTING, STRAIGHT
28 D28026 2 HOSE
29 GDA10089 2 HOSE
30 19H2975 4 SCREW, HEX HEAD 1/4-28 X 1 1/4
31 34M5722 2 PIN, SPRING M5X30 Y
32 D25147 1 WLDT, LH PUMP ARM
D25146 1 WLDT, RH PUMP ARM
33 D13336 2 PLATE, PUMP A'TCH
34 03M7199 8 BOLT, RHSSN M12 X 1.75 X 35 JDS137
35 D28228 1 PUMP, HYDRO BDP-10A-203
36 GDU10096 1 SUPPORT, HYDRAULIC PUMP
37 TCA15316 2 ASSY, PUMP PULLEY W/ SET SCREW
38 D28125 1 DRIVE BELT
39 M86863 2 FTG, TUN 3/8 HOSE
40 D18379 12 CLAMP, HOSE - 1/2" PINCH
41 24H1305 1 WASHER, .406 X .812 X .065
42 O3M7192 7 BOLT, RH, SQNECK, JDS137, M10 X 1.5
43 D18067 2 KEY, M5 X M5 X M30 RD
44 00968087 2 LOCKNUT, 3/8-16 NYLOC Y
13
STEERING LEVERS AND CONTROL PANEL
Model 992609, 610, 611
Item Part No. Qty. Description
1 D28167 1 DECAL, CONSOLE
2 21H1158 2 SCREW,.164 X .500 ZN RD HD MACH
3 00200591 1 THROTTLE
4 M63431 6 NUT, 8-32 ELASTIC STOP
5 03867651 1 BRACKET, LH, SEAT PLATE
03867751 1 BRACKET, RH, SEAT PLATE
6 19M7867 4 SCREW, HEX, FL, JDS123, M8 X 1.25 X 25
7 D14133 2 BOLT, 1/4-20 X 2.00 HEX 5 Y
8 N10217 2 SPINLOCK NUT - 1/4
9 14H1080 1 NUT, .375 UNF2B HEX JDS14 8 ZN
10 07415800 3 SCREW, TAP 10-24 X .50 HEX WASHER HEAD
11 TCU17401 1 KEY, IGNITION A880
12 M110159 1 NUT, KNURLED
13 TCA15075 1 SWITCH, IGNITION KEY
14 TCU13098 1 CLIP, ZTRAK HOURMETER RETAINING
15 03867351 1 WLDT, CONSOLE
16 AM129887 1 METER, HOUR - LCD
17 14M7400 1 LOCKNUT, FL, ISO7043, M10 X 1.5-10
18 14M7396 8 LOCKNUT, FL, ISO7043, M8 X 1.25
19 E53830 2 P-CLIP, .750 INSULATED
20 M127610 1 LABEL, IGNITION KEY
21 03M7184 2 BOLT, M8X1.25X20 CRG 8.8 Y
22 AM118802 1 SWITCH, PTO (PULL/PUSH)
23 TCA13253 1 PIVOT, CONTROL SHAFT - PLATED
24 19M7785 1 SCREW, HEX M10X1.5X25
25 03867551 1 WLDT, PIVOT CONTROL LH
26 P46402 2 RING, RETAINING
27 00200397 2 WASHER, .627 X 1.09 X .030 THST Y
28 D33002 2 SWIVEL, 3/8-24
29 TCU17400 2 ROD, CONTROL
30 24M7388 2 SHIM, CIRCULAR
31 J16931 2 PIN, HAIR .094 X 1.53 5/16-1/2 Y
32 03867451 1 WLDT, PIVOT CONTROL RH
33 03M7195 4 BOLT, RH, SQNECK, JDS137, M10 X 1.5
34 M44508 4 BUSHING, NYLON
35 00191256 2 SWITCH, PLUNGER DP - N.O. - N.C.
36 14M7517 4 LOCKNUT,DIN6924,M10X1.5-10-ZN
37 D14288 4 SCREW, 8-32X .75 PAN PHL Y
38 TCA15322 2 ABSORBER, ASM. WITH BALL STUD
39 00960047 4 BOLT, 3/8-16 X 1.25 HEX 5 Y
40 00180639 2 PLUG, 7/8" END
41 00180617 2 GRIP, FOAM
42 03867151 2 WLDT, CONTROL LEVER
43 00960701 8 WASHER, .313 REG FLAT Y
44 00964016 8 LOCKNUT, 3/8-16 WHIZ Y
45 03818251 2 PLATE, LEVER ADJ.
46 03865351 1 COVER, CONSOLE
47 D38146 1 CABLE, CHOKE
48 00960049 4 BOLT, 3/8-16 X 1.75 HEX 5 Y
49 03866900 2 ARM, CONTROL
50 06433600 4 WASHER, FLAT NYLON .375 X .75 X .060 REV
51 GDA10037 1 WIRING HARNESS
52 24M7349 2 WASHER, M21 X 37 X 3 DIN 125T2 300HV Y
53 00967001 1 CABLE TIE, .31 X 14.6 - BLACK
15
SEAT, ELECTRICAL AND POWERTRAIN
Model 992609
Item Part No. Qty. Description
1 00192068 1 SEAT, FULL SUSPENSION
2 03M7184 3 BOLT, M8 X 1.25 X 20 CRG 8.8 Y
3 E53830 1 P-CLIP, .750 INSULATED
4 14M7396 1 LOCKNUT, FL, ISO7043, M8 X 1.25
5 00135139 2 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y
6 TCU14862 1 LABEL - PARK BRAKE DIRECTION
7 D14081 4 LOCKNUT, 5/16-18 NYLOCK Y
8 K40003 2 NUT, 3/8 LOCK
9 19M7785 4 SCREW, HEX M10 X 1.5 X 25
10 24H1887 4 WASHER, .344 X 1.00 X .134 FLAT Y
11 03865463 1 PLATE, SEAT S/O
12 19M7786 10 SCREW, HEX , FL, JDS123, M10 X 1.5 X 30
13 03869051 2 PLATE, WEIGHT
14 14M7518 12 LOCKNUT, FL, ISO7044, M10-1.50
15 19M8162 4 SCREW, HEX , FL, JDS121, M10 X 1.5 X 40
16 GDU10204 1 HOLDER, BATTERY
17 D23047 2 J BOLT
18 00181779 1 BATTERY, 12V-U1-CCA 400 MIN
19 00180843 1 CABLE, BATTERY - 20" GROUND
20 D28118 1 CABLE, BATTERY POSITIVE
21 H122207 2 NUT-1/4" FLANGE PREVAILING TORQUE
22 00967394 1 BOLT, 7/16-20 X 2.75 HEX 5 Y
23 00960078 1 BOLT, 7/16-14 X .750 HEX 5 Y
24 00967001 2 CABLE TIE, .31 X 14.6 - BLACK
25 00200666 1 PLATE, CLUTCH DOG
26 00964021 6 LOCKNUT, 5/16-18 CROWN Y
27 00960603 1 WASHER, .438 MED SPRG LOCK Y
28 D18056 1 SPACER, .468 X 1.38 X .375 Y
29 00200665 1 CLUTCH ASSY, OGURA
30 00200318 1 PULLEY, V-BELT 4.78PD X 1.000 W/KEY
31 D18145 1 KEY, .250 X .250 X .995 TPR
32 H137328 2 LOCKNUT, M8 X 1.25, FLANGED ZN
33 00960026 4 BOLT, 5/16-18 X 1.75 HEX 5 Y
34 TCA16240 1 OIL DRAIN FITTING
35 D22236 1 BRACKET, MUFFLER
36 00200822 1 MUFFLER, CHARIOT ACS KAI
37 M135790 2 GASKET, MUFFLER
38 03889863 1 BUMPER, REAR GDKW
39 GDA10110 1 WIRE, GROUNDWIRE, EFI FUEL PUMP
40 00180842 1 CABLE, 12" STARTER
41 GDA10055 1 HARNESS, PIGTAIL
42 00200924 1 FUSIBLE LINK, 10"
43 00960001 2 BOLT, 1/4-20 X .750 HEX 5 Y
44 00964031 2 LOCKNUT, 1/4-20 CENTER Y
45 00960700 2 WASHER, .250 REG FLAT Y
46 03551000 1 SOLENOID, 12 V STARTER
47 AM123716 2 RELAY, SEALED W/BRACKET
48 19M7775 3 SCREW, HEX JDS123, M6 X 1 X 16 Z
49 GDU10170 1 BRACKET, ELECTRIC MOUNTING
50 19M7865 2 SCREW, HEX , FL, JDS123, M8 X 1.25 X 16
51 14M7397 3 LOCKNUT, F1.ISO7043M6 X 1-10
52 E63526 4 LOCKNUT, M10 X 1.50 WHIZ GR10 Y
53 D38018 1 HARNESS, WIRING
54 00200675 1 ENGINE, KAWASAKI 19HP FH580V
17
SEAT, ELECTRICAL AND POWERTRAIN
Model 992610
Item Part No. Qty. Description
100192068 1 SEAT, FULL SUSPENSION
2 03M7184 3 BOLT, M8 X 1.25 X 20 CRG 8.8 Y
3 E53830 1 P-CLIP, .750 INSULATED
4 14M7396 1 LOCKNUT, FL, ISO7043, M8 X 1.25
5 00135139 2 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y
6 TCU14862 1 LABEL - PARK BRAKE DIRECTION
7 D14081 4 LOCKNUT, 5/16-18 NYLOCK Y
8 K40003 2 NUT, 3/8 LOCK
9 19M7785 4 SCREW, HEX M10 X 1.5 X 25
10 24H1887 4 WASHER, .344 X 1.00 X .134 FLAT Y
11 03865453 1 PLATE, SEAT S/O
12 19M7786 10 SCREW, HEX , FL, JDS123, M10 X 1.5 X 30
13 03869051 2 PLATE, WEIGHT
14 14M7518 12 LOCKNUT, FL, ISO7044, M10-1.50
15 19M8162 4 SCREW, HEX , FL, JDS121, M10 X 1.5 X 40
16 GDU10204 1 HOLDER, BATTERY
17 D23047 2 J BOLT
18 00181779 1 BATTERY, 12V-U1-CCA 400 MIN
19 00180843 1 CABLE, BATTERY - 20" GROUND
20 D28118 1 CABLE, BATTERY POSITIVE
21 H122207 2 NUT-1/4" FLANGE PREVAILING TORQUE
22 00964021 6 LOCKNUT, 5/16-18 CROWN Y
23 00200666 1 PLATE, CLUTCH DOG
24 00967001 2 CABLE TIE, .31 X 14.6 - BLACK
25 00960078 1 BOLT, 7/16-14 X .750 HEX 5 Y
26 00967394 1 BOLT, 7/16-20 X 2.75 HEX 5 Y
27 00960603 1 WASHER, .438 MED SPRG LOCK Y
28 D18056 1 SPACER, .468 X 1.38 X .375 Y
29 00200665 1 CLUTCH ASSY, OGURA
30 00200318 1 PULLEY, V-BELT 4.78PD X 1.000 W/ KEY
31 D18145 1 KEY, .250 X .250 X .995 TPR
32 H137328 2 LOCKNUT, M8 X 1.25, FLANGED ZN
33 TCA16240 1 OIL DRAIN FITTING
34 D22236 1 BRACKET, MUFFLER
35 03889863 1 BUMPER, REAR GDKW
36 TCA14018 1 MUFFLER, MINI-Z
37 00191123 1 ENGINE, KAWASAKI 23HP (INCLUDES MUFFLER GASKETS AND HARDWARE)
38 00200302 1 HARNESS, SEAT RELAY
39 00180842 1 CABLE, 12" STARTER
40 GDA10055 1 HARNESS, PIGTAIL
41 00200924 1 FUSIBLE LINK, 10"
42 00960001 2 BOLT, 1/4-20 X .750 HEX 5 Y
43 00964031 2 LOCKNUT, 1/4-20 CENTER Y
44 00960700 2 WASHER, .250 REG FLAT Y
45 03551000 1 SOLENOID, 12 V STARTER
46 19M7775 3 SCREW, HEX JDS123, M6 X 1 X 16 Z
47 GDU10170 1 BRACKET, ELECTRIC MOUNTING
48 19M7865 2 SCREW, HEX , FL, JDS123, M8 X 1.25 X 16
49 14M7397 3 LOCKNUT, F1.ISO7043M6 X 1-10
50 00960026 4 BOLT, 5/16-18 X 1.75 HEX 5 Y
51 E63526 4 LOCKNUT, M10 X 1.50 WHIZ GR10 Y
52 D38018 1 HARNESS, WIRING
19
SEAT, ELECTRICAL AND POWERTRAIN
Model 992611
Item Part No. Qty. Description
1 00192068 1 SEAT, FULL SUSPENSION
2 03M7184 3 BOLT, M8 X 1.25 X 20 CRG 8.8 Y
3 E53830 1 P-CLIP, .750 INSULATED
4 14M7396 1 LOCKNUT, FL, ISO7043, M8 X 1.25
5 00135139 2 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y
6 TCU14862 1 LABEL - PARK BRAKE DIRECTION
7 D14081 4 LOCKNUT, 5/16-18 NYLOCK Y
8 K40003 2 NUT, 3/8 LOCK
9 19M7785 4 SCREW, HEX M10 X 1.5 X 25
10 24H1887 4 WASHER, .344 X 1.00 X .134 FLAT Y
11 03865453 1 PLATE, SEAT S/O
12 19M7786 10 SCREW, HEX , FL, JDS123, M10 X 1.5 X 30
13 03869051 2 PLATE, WEIGHT
14 14M7518 12 LOCKNUT, FL, ISO7044, M10-1.50
15 19M8162 4 SCREW, HEX , FL, JDS121, M10 X 1.5 X 40
16 GDU10204 1 HOLDER, BATTERY
17 D23047 2 J BOLT
18 00181779 1 BATTERY, 12V-U1-CCA 400 MIN
19 00180843 1 CABLE, BATTERY - 20" GROUND
20 D28118 1 CABLE, BATTERY POSITIVE
21 H122207 2 NUT-1/4" FLANGE PREVAILING TORQUE
22 00960022 2 BOLT, 5/16-18 X .750 HEX 5 Y
23 00200824 1 BRACKET, CLUTCH STOP
24 00960080 1 BOLT, 7/16-14 X 1.25 HEX 5 Y
25 00960700 2 WASHER, .250 REG FLAT Y
26 00967279 2 LOCKNUT, 5/16-18 CENTER Y
27 00960603 1 WASHER, .438 MED SPRG LOCK Y
28 D18056 1 SPACER, .468 X 1.38 X .375 Y
29 GDA10017 1 CLUTCH
30 00200318 1 PULLEY, V-BELT 4.78PD X 1.000 W/ KEY
31 D18145 1 KEY, .250 X .250 X .995 TPR
32 D22236 1 BRACKET, MUFFLER
33 H137328 2 LOCKNUT, M8 X 1.25, FLANGED ZN
34 00960026 4 BOLT, 5/16-18 X 1.75 HEX 5 Y
35 00964021 4 LOCKNUT, 5/16-18 CROWN Y
36 TCA14018 1 MUFFLER, MINI-Z
37 03889863 1 BUMPER, REAR GDKW
38 GDA10120 1 ENGINE, KAE25HP FH721V
39 GDA10055 1 HARNESS, PIGTAIL
40 00200924 1 FUSIBLE LINK, 10"
41 00200302 1 HARNESS, SEAT RELAY
42 TCA16240 1 OIL DRAIN FITTING
43 19M7775 3 SCREW, HEX JDS123, M6 X 1 X 16 Z
44 AM123716 2 RELAY, SEALED W/ BRACKET
45 GDU10170 1 BRACKET, ELECTRIC MOUNTING
46 19M7865 2 SCREW, HEX , FL, JDS123, M8 X 1.25 X 16
47 D38018 1 HARNESS, WIRING
48 14M7397 3 LOCKNUT, F1.ISO7043M6 X 1-10
49 E63526 4 LOCKNUT, M10 X 1.50 WHIZ GR10 Y
50 00967394 1 BOLT, 7/16-20 X 2.75 HEX 5 Y
20
RELAYS AND SEAT HARNESS
Model 992609, 610, 611
Item Part No. Qty. Description
1 J16931 2 PIN, HAIR .094 X 1.53 5/16-1/2 Y
2 24M7106 4 WASHER, ISO8738, 10-160HV-ZN
3 M88183 2 RING, RETAINING
4 00200302 1 HARNESS, SEAT RELAY
5 00963101 1 SCREW, 12-24 SELF DRILLING
6 00102770 1 RELAY, ISO MINI ELEC.
7 00967001 1 CABLE TIE, .31 X 14.6 - BLACK
8 AM123716 2 RELAY, SEALED W/ BRACKET
PD7040
992609, 995610 992611
1
2
3
2
4
5
6
78
4
5
6
21
NOTES
23
48-INCH MOWER DECK
Model 992609
Item Part No. Qty. Description
1 00964022 4 LOCKNUT, 3/8-16 CROWN Y
2 00964501 1 WASHER, .406 X .813 X .065 FLAT Y
3 D18032 1 PULLEY, FLAT 5.0 X.38 W/BRG
4 00964024 3 LOCKNUT, 3/4-16 CROWN C
5 03399703 3 WASHER, .75X1.3125X .113
6 03H1658 1 BOLT, 3/8-16X2.25 CRG 5 Y
7 N10215 1 LOCKNUT, 3/8-16 WHIZ Y
8 D23058 1 J-BOLT, 3/8-16 X 4.00 Y
9 03828700 3 PULLEY, SPLINE SPINDLE OFFSET
10 M119352 2 KNOB, LOCKING
11 03870763 1 WLDT, BELT COVER LH 48
12 00960502 18 NUT, 3/8-16 STD HEX GR5 Y
13 D28050 1 PULLEY, FLAT 5.00 X .375 W/BRG
14 GDU10181 1 SPACER, .437 X 1.00 X 2.50 SMLS
15 03870300 1 ASSY, 48 EVERRIDE DECK W/ DECALS
16 00200260 3 ASSY, SPINDLE HOUSING
17 D18055 9 WASHER, BLADE
18 GDU10230 3 BLADE, 16.50 LO-LIFT
19 00967348 3 BOLT, 5/8-11 X 2.00 HEX 8 Y
20 E62934 2 LOCKNUT 1/2 W/ FLANGE
21 TCU18744 4 WHEEL, GAGE
22 03H1853 2 BOLT, 1/2-13X4.50 CRG 5 Y
23 00968087 5 LOCKNUT, 3/8-16 NYLOC Y
24 00963033 2 BOLT, 3/8-16 X 3/4 CAR GR5 LNNK
25 03H1838 2 BOLT, CAR 3/8-16 X 5.00
26 00200095 1 BRACKET, CHUTE SUPPORT 48" DECK
27 TCA16387 1 CHUTE DISCHARGE ASST #
28 H141123 1 RETAINER #
29 03393800 1 SPRING, DISCHARGE CHUTE
30 03754063 1 PLATE, EXTENDER 48" HYDRO
31 00963019 2 BOLT, 3/8-16 X 1.00 CRG 5 SN Y
32 03870863 1 WLDT, BELT COVER RH 48
33 14M7396 2 LOCKNUT, FL, ISO7043, M8X1.25
34 03H1836 1 BOLT, 3/8-16X3.50 CRG 5 Y
35 TCA13292 2 PIN, WELDED
36 03M7185 2 BOLT, RH, SQNECK, JDS137, M8X1.25X
37 GDU10180 1 SPACER, .437 X 1.00 X 2.25 SMLS
38 TCA14548 1 PULLEY, FLAT 5.25 X .375 W/BRG
39 TCU14540 2 BRG, FLG M1 X M25 X M27 FLUTED
40 00959995 1 FTG, 1/4-28 STRGT GREASE ZERK
41 TCA15346 1 ARM, IDLER
42 GDU10119 1 STRAP, IDLER PULLEY
43 D28025 1 SPRING, DECK IDLER
44 TCU16092 1 BELT
45 GDA10103 2 PIVOT, RETAINER WELD
46 H122207 2 NUT, 1/4" FLANGE PREVAILING TOR
47 00963095 2 BOLT, 1/4-20 X .750 CRG 5 Y
48 GDU10262 1 DECAL, BELT PATH
25
52-INCH MOWER DECK
Model 992610
Item Part No. Qty. Description
1 K40003 4 NUT, 3/8 LOCK
2 24H1305 1 WASHER, .406X.812X.065
3 D18032 1 PULLEY, FLAT 5.0 X.38 W/BRG
4 00964024 3 LOCKNUT, 3/4-16 CROWN C
5 03399703 3 WASHER, .75X1.3125X .113
6 03H1658 1 BOLT, 3/8-16X2.25 CRG 5 Y
7 N10215 1 LOCKNUT, 3/8-16 WHIZ Y
8 D23058 1 J-BOLT, 3/8-16 X 4.00 Y
9 03399702 3 PULLEY, SPLINE SPINDLE LSE
10 M119352 2 KNOB, LOCKING
11 03869863 1 WELDMENT, BELT COVER LH 52
12 00960502 18 NUT, 3/8-16 STD HEX GR5 Y
13 D28050 1 PULLEY, FLAT 5.00 X .375 W/BRG
14 GDU10181 1 SPACER, .437 X 1.00 X 2.50 SMLS
15 03869400 1 ASSY, 52 EVERRIDE DECK W/ DECALS
16 00200260 3 ASSY, SPINDLE HOUSING
17 D18055 9 WASHER, BLADE
18 GDU10231 3 BLADE, 18.000 x .80 LIFT
19 00967348 3 BOLT, 5/8-11 X 2.00 HEX 8 Y
20 E62934 2 LOCKNUT 1/2 W/ FLANGE
21 TCU18744 4 WHEEL, GAGE
22 03H1853 2 BOLT, 1/2-13 X 4.50 CRG 5 Y
23 00968087 5 LOCKNUT, 3/8-16 NYLOC Y
24 00963033 2 BOLT, 3/8-16 X 3/4 CAR GR5 LNNK
25 03H1838 2 BOLT, CAR 3/8-16 X 5.00
26 TCA16387 1 CHUTE DISCHARGE ASST #
27 H141123 1 RETAINER #
28 03393800 1 SPRING, DISCHARGE CHUTE
29 03754063 1 PLATE, EXTENDER 48" HYDRO
30 00963019 2 BOLT, 3/8-16 X 1.00 CRG 5 SN Y
31 03869963 1 WELDMENT, BELT COVER rRH 52
32 14M7396 2 LOCKNUT, FL,ISO7043,M8X1.25
33 03H1836 1 BOLT, 3/8-16X3.50 CRG 5 Y
34 TCA13292 2 PIN, WELDED
35 03M7185 2 BOLT, RH, SQNECK, JDS137, M8X1.25X
36 GDU10180 1 SPACER, .437 X 1.00 X 2.25 SMLS
37 TCA14548 1 PULLEY, FLAT 5.25 X .375 W/ BRG
38 TCU14540 2 BRG, FLG M1 X M25 X M27 FLUTED
39 00959995 1 FTG, 1/4-28 STRGT GREASE ZERK
40 TCA15346 1 ARM, IDLER
41 GDU10119 1 STRAP, IDLER PULLEY
42 D28025 1 SPRING, DECK IDLER
43 TCU16093 1 BELT
44 GDA10103 2 PIVOT, RETAINER WELD
45 H122207 2 NUT-1/4" FLANGE PREVAILING TOR
46 00963095 2 BOLT, 1/4-20 X .750 CRG 5 Y
47 GDU10262 1 DECAL, BELT PATH
27
61-INCH MOWER DECK
Model 992611
Item Part No. Qty. Description
1 00964022 4 LOCKNUT, 3/8-16 CROWN Y
2 00964501 1 WASHER, .406 X .813 X .065 FLAT Y
3 D18032 1 PULLEY, FLAT 5.0 X .38 W/ BRG
4 03H1658 1 BOLT, 3/8-16 X 2.25 CRG 5 Y
5 D28025 1 SPRING, DECK IDLER
6 N10215 1 LOCKNUT, 3/8-16 WHIZ Y
7 D13005 1 J-HOOK, IDLER
8 00964024 3 LOCKNUT, 3/4-16 CROWN C
9 03399703 3 WASHER, .75 X 1.3125 X .113
10 D18211 3 HUB, LARGE PULLEY TALL
11 GDU10228 1 BELT, V
12 D13024 3 SPACER, 1.500 X 1.000 X .510 Y
13 00960502 18 NUT, 3/8-16 STD HEX GR5 Y
14 GDU10181 1 SPACER, .437 X 1.00 X 2.50 SMLS
15 00968087 5 LOCKNUT, 3/8-16 NYLOC Y
16 03868763 2 COVER, BELT
17 M119352 2 KNOB, LOCKING
18 00200260 3 ASSY, SPINDLE HOUSING
19 D18055 9 WASHER, BLADE
20 GDU10232 3 BLADE, 20.940 LO-LIFT
21 00967348 3 BOLT, 5/8-11 X 2.00 HEX 8 Y
22 E62934 4 LOCKNUT 1/2 W/ FLANGE
23 TCU18744 6 WHEEL, GAGE
24 GDU10262 1 DECAL, BELT PATH
25 03H1853 4 BOLT, 1/2-13 X 4.50 CRG 5 Y
26 00963033 2 BOLT,3/8-16 X 3/4 CAR GR5 LNNK
27 03393800 1 SPRING, DISCHARGE CHUTE
28 AM127488 1 CHUTE, ASSY
29 H141123 1 RETAINER #
30 03754063 1 PLATE, EXTENDER 48" HYDRO
31 00963019 2 BOLT, 3/8-16 X 1.00 CRG 5 SN Y
32 03868300 1 ASSY, 61 DECK w/ DECALS
33 14M7396 2 LOCKNUT, FL, ISO7043, M8 X 1.25
34 TCA13292 2 PIN, WELDED
35 03M7185 2 BOLT, RH, SQNECK, JDS137, M8 X 1.25
36 D28050 1 PULLEY, FLAT 5.00 X .375 W/ BRG
37 GDU10180 1 SPACER, .437 X 1.00 X 2.25 SMLS
38 TCA14548 1 PULLEY, FLAT 5.25 X .375 W/BRG
39 TCU14540 2 BRG, FLG M10 X M25 X M27 FLUTED
40 00959995 1 FTG, 1/4-28 STRGT GREASE ZERK
41 TCA15346 1 ARM, IDLER
42 GDU10119 1 STRAP, IDLER PULLEY
43 GDA10103 2 PIVOT, RETAINER WELD
44 H122207 2 NUT-1/4" FLANGE PREVAILING TOR
45 00963095 2 BOLT, 1/4-20 X .750 CRG 5 Y
46 03H1838 2 BOLT, CAR 3/8-16 X 5.00
47 03H1836 1 BOLT, 3/8-16 X 3.50 CRG 5 Y
28
HYDRAULIC HOSE ROUTING
Model 992609, 610, 611992609
A - Hydraulic Reservoir
B - Oil Filter
C - Right Hydraulic Pump
D - Right Wheel Motor
E - Left Wheel Motor
F - Left Hydraulic Pump
29
HYDRAULIC SYSTEM SCHEMATIC
Model 992609, 610, 611
A - Control Input Shaft
B - Pump Block
C - Charge Pump
D - Charge System Check Valve
E - Right Hydraulic Pump
F - Manual Bypass (Free-Wheel) Valve
G - Right Wheel Motor
H - Cooling Orifice
I - Charge Relief Valve
J - Left Wheel Motor
K - Left Hydraulic Pump
L - Oil Filter
M - Hydraulic Reservoir
30
WIRING DIAGRAM
Model 992609, 610, 611
Ariens Company – Auburn Operations
655 West Ryan Street
Brillion, WI 54110-1072
920-756-2141
Fax 920-756-2407
www.ariens.com
