TOC Table Of Contents
User Manual: Table of Contents Productivity3000 User Manual
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Table of Contents Chapter 1: Getting Started Introduction................................................................................................................ 1–2 Purpose of this Manual.............................................................................................. 1–2 About Getting Started............................................................................................... 1–2 Online Help Files and Other Documentation............................................................. 1–2 Technical Support..................................................................................................... 1–2 Conventions Used....................................................................................................... 1–3 Key Topics for Each Chapter...................................................................................... 1–3 Before you begin........................................................................................................ 1–4 Productivity Suite System Requirements................................................................... 1–5 Step 1: Install Programming Software...................................................................... 1–6 Step 2: Launch Programming Software................................................................... 1–11 Online Help............................................................................................................. 1–12 Step 3: Install Hardware........................................................................................... 1–13 Step 4: Apply Power to CPU.................................................................................... 1–16 Step 5: Establish PC to CPU Communications......................................................... 1–17 Step 6: Open/Read Hardware Configuration.......................................................... 1–18 Step 7: Create a Project............................................................................................ 1–20 Step 8: Save Project.................................................................................................. 1–26 Step 9: Write Project to CPU.................................................................................... 1–27 Step 10: Place CPU in RUN Mode............................................................................ 1–28 Step 11: Test the Project Using the Monitor Mode................................................ 1–29 Table of Contents Chapter 2: Specifications Overview..................................................................................................................... 2–2 CPU System:............................................................................................................. 2–2 P3-03B, P3-05B, P3-08B, P3-11B Bases...................................................................... 2–3 P3-01AC and P3-01DC Power Supplies...................................................................... 2–5 P3-01AC Specifications.............................................................................................. 2–6 P3-01DC Specifications............................................................................................. 2–7 Power Connections................................................................................................... 2–8 Productivity3000 CPU Modules.................................................................................. 2–9 P3-550 Specifications.............................................................................................. 2–11 LCD Message Display (P3-550)............................................................................... 2–13 Front Panel LCD Monitoring and Configuration (P3-550)....................................... 2–14 P3-550E Specifications............................................................................................ 2–15 LCD Message Display (P3-550E).............................................................................. 2–17 Front Panel LCD Monitoring and Configuration (P3-550E)...................................... 2–18 P3-530 Specifications.............................................................................................. 2–19 Battery (Optional)................................................................................................... 2–21 Port Specifications................................................................................................... 2–22 USB IN Port (P3-550 only)....................................................................................... 2–22 Ethernet Port........................................................................................................... 2–23 Remote I/O Port (P3-550(E))................................................................................... 2–23 USB OUT Port......................................................................................................... 2–24 EXP I/O OUT Port.................................................................................................... 2–24 RS-232 Port............................................................................................................. 2–25 RS-485 Port............................................................................................................. 2–26 P3-EX Expansion Module.......................................................................................... 2–27 Port Specifications................................................................................................... 2–30 EXP I/O IN Port / EXP I/O OUT Port........................................................................ 2–30 Remote Slave Modules............................................................................................. 2–31 P3-RS Remote Slave Module Specifications.............................................................. 2–33 P3-RS Remote Slave Module Front Panel................................................................. 2–34 LCD Message Display (P3-RS only).......................................................................... 2–35 P3-RX Remote Slave Module Specifications............................................................. 2–36 P3-RX Remote Slave Module Front Panel................................................................. 2–37 Setting the Remote Slave Address........................................................................... 2–38 ii Hardware User Manual, 4th Edition, Rev. C Table of Contents Port Specifications................................................................................................... 2–40 USB IN Port (P3-RS only)......................................................................................... 2–40 Remote I/O Port...................................................................................................... 2–41 EXP I/O OUT Port.................................................................................................... 2–42 RS-232 Serial Port.................................................................................................... 2–43 RS-485 Serial Port.................................................................................................... 2–44 I/O Modules Overview............................................................................................. 2–45 Discrete I/O Modules............................................................................................... 2–46 P3-16SIM Input Simulator....................................................................................... 2–47 P3-08ND3S Isolated Sinking/Sourcing Input........................................................... 2–48 P3-16ND3 Sinking/Sourcing Input.......................................................................... 2–51 P3-32ND3 Sinking/Sourcing Input.......................................................................... 2–54 P3-64ND3 Sinking/Sourcing Input.......................................................................... 2–56 P3-08NAS AC Isolated Input.................................................................................... 2–58 P3-16NA AC Input.................................................................................................. 2–61 P3-08TD1S Sinking Output..................................................................................... 2–64 P3-08TD2S Sourcing Output................................................................................... 2–67 P3-16TD1 Sinking Output....................................................................................... 2–70 P3-16TD2 Sourcing Output..................................................................................... 2–73 P3-32TD1 Sinking Output....................................................................................... 2–76 P3-32TD2 Sourcing Output..................................................................................... 2–79 P3-64TD1 Sinking Output....................................................................................... 2–82 P3-64TD2 Sourcing Output..................................................................................... 2–85 P3-08TAS Isolated AC Output................................................................................. 2–88 P3-16TA AC Output................................................................................................ 2–91 P3-08TRS Isolated Relay Output.............................................................................. 2–94 P3-16TR Relay Output............................................................................................. 2–97 P3-08TRS-1 Isolated Relay Output......................................................................... 2–100 P3-16TD3P Sinking/Sourcing Protected Output.................................................... 2–103 Chapter 3: Analog I/O Specifications Analog I/O Modules Overview................................................................................... 3–2 Analog I/O Modules................................................................................................... 3–3 P3-04ADS Isolated Analog Input............................................................................... 3–4 P3-08AD Analog Input............................................................................................ 3–10 Hardware User Manual, 4th Edition, Rev. C iii Table of Contents P3-16AD-1 Analog Input......................................................................................... 3–15 P3-16AD-2 Analog Input......................................................................................... 3–20 P3-08RTD Analog Input........................................................................................... 3–25 P3-08THM Analog Input......................................................................................... 3–30 P3-04DA Analog Output......................................................................................... 3–35 P3-08DA-1 Analog Output...................................................................................... 3–41 P3-08DA-2 Analog Output...................................................................................... 3–46 P3-06DAS-1 Isolated Analog Output....................................................................... 3–51 P3-06DAS-2 Isolated Analog Output....................................................................... 3–56 P3-16DA-1 Analog Output...................................................................................... 3–61 P3-16DA-2 Analog Output...................................................................................... 3–66 P3-8AD4DA-1 Analog Input/Output........................................................................ 3–71 P3-8AD4DA-2 Analog Input/Output........................................................................ 3–77 Chapter 4: Specialty Module Specifications High-Speed Input (HSI) Module Overview................................................................ 4–2 HSI Specifications...................................................................................................... 4-2 HSI LED Indicators..................................................................................................... 4-5 HSI Wiring Examples................................................................................................. 4-6 High-Speed Output (HSO) Module Overview........................................................... 4–9 HSO Specifications.................................................................................................... 4-9 HSO LED Indicators................................................................................................. 4-12 HSO Wiring Examples............................................................................................. 4-12 High-Speed Module Tester Utility........................................................................... 4-16 P3-SCM Serial Communications Module................................................................. 4–17 P3-SCM Specifications............................................................................................. 4-17 P3-SCM LED Indicators............................................................................................ 4-21 Chapter 5: Installation and Wiring Safety Guidelines........................................................................................................ 5–2 Plan for Safety........................................................................................................... 5–2 Three Levels of Protection......................................................................................... 5–3 Orderly System Shutdown......................................................................................... 5–3 System Power Disconnect......................................................................................... 5–3 Emergency Stop Circuits .......................................................................................... 5–4 iv Hardware User Manual, 4th Edition, Rev. C Table of Contents Introduction to the Productivity3000 Mechanical Design........................................ 5–5 Dimensions and Installation....................................................................................... 5–6 Mounting Guidelines.................................................................................................. 5–7 Enclosures................................................................................................................. 5–7 Mounting Position..................................................................................................... 5–7 Mounting Clearances................................................................................................ 5–7 Grounding................................................................................................................ 5–7 Temperature Considerations...................................................................................... 5–7 Power Considerations................................................................................................ 5–7 Class 1, Division 2 Approval...................................................................................... 5–9 Agency Approvals...................................................................................................... 5–9 Using Mounting Rails.............................................................................................. 5–10 Installing the Power Supply..................................................................................... 5–11 Installing the CPU.................................................................................................... 5–12 Installing the I/O Modules....................................................................................... 5–13 Wiring Guidelines..................................................................................................... 5–14 Wiring to the Power Supply.................................................................................... 5–14 Grounding.............................................................................................................. 5–14 Fuse Protection........................................................................................................ 5–15 I/O Modules Wiring Options.................................................................................... 5–16 ZIPLink Wiring System............................................................................................. 5–16 ZIPLink System Compatibility Matrix....................................................................... 5–17 Removable Terminal Blocks (Optional).................................................................... 5–18 Planning the I/O Wiring Routes............................................................................... 5–19 System Wiring Strategies......................................................................................... 5–20 CPU Isolation Boundaries........................................................................................ 5–20 Sinking/Sourcing Concepts..................................................................................... 5–21 I/O “Common Terminal” Concepts......................................................................... 5–22 DC Input Wiring Methods....................................................................................... 5–23 DC Output Wiring Methods.................................................................................... 5–23 Relay Outputs - Wiring Methods............................................................................. 5–25 Relay Outputs – Transient Suppression for Inductive Loads in a Control System...... 5–26 Chapter 6: PLC Communications Communications: Capabilities.................................................................................... 6-3 Hardware User Manual, 4th Edition, Rev. C v Table of Contents Communication Ports................................................................................................ 6-3 Communications: Connectivity................................................................................ 6-11 Communication Ports.............................................................................................. 6-11 Communications: ASCII and Custom Protocol Functionality.................................. 6-17 ASCII Instructions.................................................................................................... 6-17 Custom Protocol Instructions.................................................................................. 6-18 Communications: Ethernet....................................................................................... 6-20 TCP and UDP Port Numbers................................................................................... 6-20 IP Addressing and Subnetting................................................................................. 6-20 PC Setup................................................................................................................. 6-21 CPU Setup............................................................................................................... 6-22 TCP Connection Behavior with Modbus TCP and Network Instructions.................. 6-23 Communications Modbus Functionality.................................................................. 6-24 Master/Client Function Code and Data Type Support............................................. 6-24 Slave/Server Function Code and Data Type Support............................................... 6-26 Assigning Modbus Addresses to Tags...................................................................... 6-27 Modbus Options..................................................................................................... 6-30 Modbus Instructions................................................................................................ 6-33 Network Instructions............................................................................................... 6-35 Automatic Poll versus Manual Polling and Interlocking............................................ 6-36 Message Queue....................................................................................................... 6-38 EtherNet/IP for the Productivity Series................................................................... 6-39 Terminology Definitions.......................................................................................... 6-39 Network Layer Chart............................................................................................... 6-40 EtherNet/IP Data..................................................................................................... 6-40 Class 1 and Class 3 Connections............................................................................. 6-41 Example Setup: Productivity3000 as EtherNet/IP Adapter....................................... 6-41 Example Setup: Productivity3000 as EtherNet/IP Scanner....................................... 6-44 Troubleshooting Tips............................................................................................... 6-47 Communications: Remote I/O and GS-Drives......................................................... 6-50 Things to Consider for The Design of Remote I/O Networks................................... 6-50 Configuration of Remote Slaves............................................................................... 6-51 Configuration of GS-Drive Connections................................................................... 6-54 Communications: Port Configuration...................................................................... 6-58 Ethernet Configuration............................................................................................ 6-58 External Ethernet Port Settings................................................................................ 6-59 vi Hardware User Manual, 4th Edition, Rev. C Table of Contents Local Ethernet Port Settings.................................................................................... 6-60 Remote Access Configuration.................................................................................. 6-60 Serial Configuration................................................................................................. 6-61 RS-232 and RS-485 Port Settings............................................................................. 6-61 Communications: Error Codes................................................................................. 6-64 Productivity3000 Communication Error Codes........................................................ 6-64 P3000 EtherNet/IP Error Codes............................................................................... 6-65 Chapter 7: Maintenance & Troubleshooting Hardware Maintenence.............................................................................................. 7–2 Standard Maintenance.............................................................................................. 7–2 Air Quality Maintenance............................................................................................ 7–2 CPU Battery Replacement.......................................................................................... 7–2 Diagnostics.................................................................................................................. 7–3 Diagnostics................................................................................................................ 7–3 Critical Errors............................................................................................................. 7–3 Non-Critical Errors..................................................................................................... 7–3 Finding Diagnostic Information................................................................................. 7–3 Error Codes............................................................................................................... 7–3 CPU Indicators............................................................................................................ 7–4 PWR Indicator............................................................................................................. 7–5 Incorrect Base Power................................................................................................. 7–5 Faulty CPU................................................................................................................ 7–5 Device or Module Causing the Power Supply to Shutdown...................................... 7–6 RUN Indicator............................................................................................................. 7–7 CPU Indicator.............................................................................................................. 7–7 Communications Problems........................................................................................ 7–7 I/O Module Troubleshooting..................................................................................... 7–8 Things to Check........................................................................................................ 7–8 Error Codes............................................................................................................... 7–8 Some Quick Steps..................................................................................................... 7–8 Testing Input Points.................................................................................................. 7–9 Noise Troubleshooting............................................................................................. 7–10 Electrical Noise Problems......................................................................................... 7–10 Reducing Electrical Noise........................................................................................ 7–10 Hardware User Manual, 4th Edition, Rev. C vii Table of Contents Run Time vs. Stop Transfer Instruction................................................................... 7–11 Run Time Transfers.................................................................................................. 7–12 Stop Mode Transfers............................................................................................... 7–12 Forcing I/O Points.................................................................................................... 7–14 Advantages of Forces.............................................................................................. 7–14 Enabling Forces....................................................................................................... 7–14 Forcing Tags in Your System................................................................................... 7–15 Identifying Forced Values........................................................................................ 7–17 Forced Values Timing Chart.................................................................................... 7–18 Appendix A: European Union Directives (CE) European Union Directives.........................................................................................A–2 Member Countries....................................................................................................A–2 Applicable Directives.................................................................................................A–2 Compliance...............................................................................................................A–2 General Safety...........................................................................................................A–3 Special Installation Manual........................................................................................A–4 Other Sources of Information....................................................................................A–4 Basic EMC Installation Guidelines..............................................................................A–4 Enclosures.................................................................................................................A–4 Mains Filters..............................................................................................................A–5 Suppression and Fusing.............................................................................................A–5 Internal Enclosure Grounding....................................................................................A–5 Equi-potential Grounding..........................................................................................A–5 Communications and Shielded Cables......................................................................A–6 Analog and RS232 Cables.........................................................................................A–7 Multidrop Cables.......................................................................................................A–7 Shielded Cables Within Enclosures............................................................................A–7 Analog Modules and RF Interference.........................................................................A–7 Network Isolation......................................................................................................A–8 Items Specific to the Productivity3000......................................................................A–9 Appendix B: Productivity3000 Error Codes Communications Error Codes.................................................................................... B–2 Module Error Codes.................................................................................................. B–3 CPU Error Codes....................................................................................................... B–5 Project Error Codes.................................................................................................... B–6 Project Error Messages.............................................................................................. B–8 viii Hardware User Manual, 4th Edition, Rev. C
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