TOC Table Of Contents

User Manual: Table of Contents Productivity3000 User Manual

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Table of ConTenTs

Chapter 1: Getting Started

Introduction ............................................................................................................... 1–2

Purpose of this Manual .............................................................................................1–2

About Getting Started .............................................................................................. 1–2

Online Help Files and Other Documentation ............................................................ 1–2

Technical Support ....................................................................................................1–2

Conventions Used ......................................................................................................1–3

Key Topics for Each Chapter .....................................................................................1–3

Before you begin... ....................................................................................................1–4

Productivity Suite System Requirements .................................................................. 1–5

Step 1: Install Programming Software......................................................................1–6

Step 2: Launch Programming Software ..................................................................1–11

Online Help ............................................................................................................1–12

Step 3: Install Hardware .......................................................................................... 1–13

Step 4: Apply Power to CPU ...................................................................................1–16

Step 5: Establish PC to CPU Communications ........................................................1–17

Step 6: Open/Read Hardware Configuration .........................................................1–18

Step 7: Create a Project ...........................................................................................1–20

Step 8: Save Project .................................................................................................1–26

Step 9: Write Project to CPU ...................................................................................1–27

Step 10: Place CPU in RUN Mode ...........................................................................1–28

Step 11: Test the Project Using the Monitor Mode ............................................... 1–29

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Chapter 2: Specifications

Overview ....................................................................................................................2–2

CPU System:.............................................................................................................2–2

P3-03B, P3-05B, P3-08B, P3-11B Bases .....................................................................2–3

P3-01AC and P3-01DC Power Supplies .....................................................................2–5

P3-01AC Specifications .............................................................................................2–6

P3-01DC Specifications ............................................................................................2–7

Power Connections ..................................................................................................2–8

Productivity3000 CPU Modules .................................................................................2–9

P3-550 Specifications .............................................................................................2–11

LCD Message Display (P3-550) ..............................................................................2–13

Front Panel LCD Monitoring and Configuration (P3-550).......................................2–14

P3-550E Specifications............................................................................................2–15

LCD Message Display (P3-550E) .............................................................................2–17

Front Panel LCD Monitoring and Configuration (P3-550E) .....................................2–18

P3-530 Specifications .............................................................................................2–19

Battery (Optional) ..................................................................................................2–21

Port Specifications ..................................................................................................2–22

USB IN Port (P3-550 only) ......................................................................................2–22

Ethernet Port .......................................................................................................... 2–23

Remote I/O Port (P3-550(E)) ..................................................................................2–23

USB OUT Port ........................................................................................................2–24

EXP I/O OUT Port ...................................................................................................2–24

RS-232 Port ............................................................................................................ 2–25

RS-485 Port ............................................................................................................ 2–26

P3-EX Expansion Module .........................................................................................2–27

Port Specifications ..................................................................................................2–30

EXP I/O IN Port / EXP I/O OUT Port ....................................................................... 2–30

Remote Slave Modules ............................................................................................2–31

P3-RS Remote Slave Module Specifications .............................................................2–33

P3-RS Remote Slave Module Front Panel ................................................................2–34

LCD Message Display (P3-RS only) .........................................................................2–35

P3-RX Remote Slave Module Specifications ............................................................2–36

P3-RX Remote Slave Module Front Panel ................................................................2–37

Setting the Remote Slave Address ..........................................................................2–38

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Port Specifications ..................................................................................................2–40

USB IN Port (P3-RS only) ........................................................................................ 2–40

Remote I/O Port ..................................................................................................... 2–41

EXP I/O OUT Port ...................................................................................................2–42

RS-232 Serial Port ...................................................................................................2–43

RS-485 Serial Port ...................................................................................................2–44

I/O Modules Overview ............................................................................................2–45

Discrete I/O Modules ..............................................................................................2–46

P3-16SIM Input Simulator ......................................................................................2–47

P3-08ND3S Isolated Sinking/Sourcing Input ..........................................................2–48

P3-16ND3 Sinking/Sourcing Input .........................................................................2–51

P3-32ND3 Sinking/Sourcing Input .........................................................................2–54

P3-64ND3 Sinking/Sourcing Input .........................................................................2–56

P3-08NAS AC Isolated Input ...................................................................................2–58

P3-16NA AC Input .................................................................................................2–61

P3-08TD1S Sinking Output ....................................................................................2–64

P3-08TD2S Sourcing Output .................................................................................. 2–67

P3-16TD1 Sinking Output ......................................................................................2–70

P3-16TD2 Sourcing Output ....................................................................................2–73

P3-32TD1 Sinking Output ......................................................................................2–76

P3-32TD2 Sourcing Output ....................................................................................2–79

P3-64TD1 Sinking Output ......................................................................................2–82

P3-64TD2 Sourcing Output ....................................................................................2–85

P3-08TAS Isolated AC Output ................................................................................2–88

P3-16TA AC Output ...............................................................................................2–91

P3-08TRS Isolated Relay Output .............................................................................2–94

P3-16TR Relay Output ............................................................................................ 2–97

P3-08TRS-1 Isolated Relay Output ........................................................................ 2–100

P3-16TD3P Sinking/Sourcing Protected Output ...................................................2–103

Chapter 3: Analog I/O Specifications

Analog I/O Modules Overview ..................................................................................3–2

Analog I/O Modules ..................................................................................................3–3

P3-04ADS Isolated Analog Input ..............................................................................3–4

P3-08AD Analog Input ...........................................................................................3–10

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P3-16AD-1 Analog Input ........................................................................................3–15

P3-16AD-2 Analog Input ........................................................................................3–20

P3-08RTD Analog Input ..........................................................................................3–25

P3-08THM Analog Input ........................................................................................3–30

P3-04DA Analog Output ........................................................................................3–35

P3-08DA-1 Analog Output .....................................................................................3–41

P3-08DA-2 Analog Output .....................................................................................3–46

P3-06DAS-1 Isolated Analog Output ......................................................................3–51

P3-06DAS-2 Isolated Analog Output ......................................................................3–56

P3-16DA-1 Analog Output .....................................................................................3–61

P3-16DA-2 Analog Output .....................................................................................3–66

P3-8AD4DA-1 Analog Input/Output ....................................................................... 3–71

P3-8AD4DA-2 Analog Input/Output ....................................................................... 3–77

Chapter 4: Specialty Module Specifications

High-Speed Input (HSI) Module Overview ...............................................................4–2

HSI Specifications ..................................................................................................... 4-2

HSI LED Indicators .................................................................................................... 4-5

HSI Wiring Examples ................................................................................................ 4-6

High-Speed Output (HSO) Module Overview ..........................................................4–9

HSO Specifications ................................................................................................... 4-9

HSO LED Indicators ................................................................................................ 4-12

HSO Wiring Examples ............................................................................................ 4-12

High-Speed Module Tester Utility........................................................................... 4-16

P3-SCM Serial Communications Module ................................................................4–17

P3-SCM Specifications ............................................................................................ 4-17

P3-SCM LED Indicators ........................................................................................... 4-21

Chapter 5: Installation and Wiring

Safety Guidelines .......................................................................................................5–2

Plan for Safety ..........................................................................................................5–2

Three Levels of Protection ........................................................................................5–3

Orderly System Shutdown ........................................................................................5–3

System Power Disconnect ........................................................................................5–3

Emergency Stop Circuits .........................................................................................5–4

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Introduction to the Productivity3000 Mechanical Design .......................................5–5

Dimensions and Installation ......................................................................................5–6

Mounting Guidelines ................................................................................................. 5–7

Enclosures ................................................................................................................5–7

Mounting Position ....................................................................................................5–7

Mounting Clearances ...............................................................................................5–7

Grounding ...............................................................................................................5–7

Temperature Considerations .....................................................................................5–7

Power Considerations ...............................................................................................5–7

Class 1, Division 2 Approval .....................................................................................5–9

Agency Approvals .....................................................................................................5–9

Using Mounting Rails .............................................................................................5–10

Installing the Power Supply ....................................................................................5–11

Installing the CPU ...................................................................................................5–12

Installing the I/O Modules ......................................................................................5–13

Wiring Guidelines ....................................................................................................5–14

Wiring to the Power Supply ...................................................................................5–14

Grounding .............................................................................................................5–14

Fuse Protection .......................................................................................................5–15

I/O Modules Wiring Options ...................................................................................5–16

ZIPLink Wiring System ............................................................................................5–16

ZIPLink System Compatibility Matrix ...................................................................... 5–17

Removable Terminal Blocks (Optional) ...................................................................5–18

Planning the I/O Wiring Routes .............................................................................. 5–19

System Wiring Strategies ........................................................................................5–20

CPU Isolation Boundaries .......................................................................................5–20

Sinking/Sourcing Concepts ....................................................................................5–21

I/O “Common Terminal” Concepts ........................................................................5–22

DC Input Wiring Methods ...................................................................................... 5–23

DC Output Wiring Methods ................................................................................... 5–23

Relay Outputs - Wiring Methods ............................................................................5–25

Relay Outputs – Transient Suppression for Inductive Loads in a Control System .....5–26

Chapter 6: PLC Communications

Communications: Capabilities ................................................................................... 6-3

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Communication Ports ............................................................................................... 6-3

Communications: Connectivity ............................................................................... 6-11

Communication Ports ............................................................................................. 6-11

Communications: ASCII and Custom Protocol Functionality ................................. 6-17

ASCII Instructions ................................................................................................... 6-17

Custom Protocol Instructions ................................................................................. 6-18

Communications: Ethernet ...................................................................................... 6-20

TCP and UDP Port Numbers .................................................................................. 6-20

IP Addressing and Subnetting ................................................................................ 6-20

PC Setup ................................................................................................................ 6-21

CPU Setup .............................................................................................................. 6-22

TCP Connection Behavior with Modbus TCP and Network Instructions ................. 6-23

Communications Modbus Functionality ................................................................. 6-24

Master/Client Function Code and Data Type Support ............................................ 6-24

Slave/Server Function Code and Data Type Support .............................................. 6-26

Assigning Modbus Addresses to Tags ..................................................................... 6-27

Modbus Options .................................................................................................... 6-30

Modbus Instructions ............................................................................................... 6-33

Network Instructions .............................................................................................. 6-35

Automatic Poll versus Manual Polling and Interlocking ........................................... 6-36

Message Queue ...................................................................................................... 6-38

EtherNet/IP for the Productivity Series .................................................................. 6-39

Terminology Definitions ......................................................................................... 6-39

Network Layer Chart .............................................................................................. 6-40

EtherNet/IP Data .................................................................................................... 6-40

Class 1 and Class 3 Connections ............................................................................ 6-41

Example Setup: Productivity3000 as EtherNet/IP Adapter ...................................... 6-41

Example Setup: Productivity3000 as EtherNet/IP Scanner ...................................... 6-44

Troubleshooting Tips .............................................................................................. 6-47

Communications: Remote I/O and GS-Drives ........................................................ 6-50

Things to Consider for The Design of Remote I/O Networks .................................. 6-50

Configuration of Remote Slaves .............................................................................. 6-51

Configuration of GS-Drive Connections .................................................................. 6-54

Communications: Port Configuration ..................................................................... 6-58

Ethernet Configuration ........................................................................................... 6-58

External Ethernet Port Settings ............................................................................... 6-59

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Local Ethernet Port Settings.................................................................................... 6-60

Remote Access Configuration ................................................................................. 6-60

Serial Configuration ................................................................................................ 6-61

RS-232 and RS-485 Port Settings ............................................................................ 6-61

Communications: Error Codes ................................................................................ 6-64

Productivity3000 Communication Error Codes ....................................................... 6-64

P3000 EtherNet/IP Error Codes .............................................................................. 6-65

Chapter 7: Maintenance & Troubleshooting

Hardware Maintenence ............................................................................................. 7–2

Standard Maintenance .............................................................................................7–2

Air Quality Maintenance ...........................................................................................7–2

CPU Battery Replacement .........................................................................................7–2

Diagnostics .................................................................................................................7–3

Diagnostics ...............................................................................................................7–3

Critical Errors ............................................................................................................7–3

Non-Critical Errors ....................................................................................................7–3

Finding Diagnostic Information ................................................................................7–3

Error Codes .............................................................................................................7–3

CPU Indicators ...........................................................................................................7–4

PWR Indicator ............................................................................................................ 7–5

Incorrect Base Power ................................................................................................ 7–5

Faulty CPU ...............................................................................................................7–5

Device or Module Causing the Power Supply to Shutdown .....................................7–6

RUN Indicator ............................................................................................................7–7

CPU Indicator .............................................................................................................7–7

Communications Problems .......................................................................................7–7

I/O Module Troubleshooting ....................................................................................7–8

Things to Check .......................................................................................................7–8

Error Codes ..............................................................................................................7–8

Some Quick Steps ....................................................................................................7–8

Testing Input Points .................................................................................................7–9

Noise Troubleshooting ............................................................................................7–10

Electrical Noise Problems ........................................................................................7–10

Reducing Electrical Noise........................................................................................7–10

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Run Time vs. Stop Transfer Instruction ..................................................................7–11

Run Time Transfers .................................................................................................7–12

Stop Mode Transfers ..............................................................................................7–12

Forcing I/O Points ...................................................................................................7–14

Advantages of Forces..............................................................................................7–14

Enabling Forces ......................................................................................................7–14

Forcing Tags in Your System ..................................................................................7–15

Identifying Forced Values .......................................................................................7–17

Forced Values Timing Chart ...................................................................................7–18

Appendix A: European Union Directives (CE)

European Union Directives ........................................................................................A–2

Member Countries ...................................................................................................A–2

Applicable Directives ................................................................................................A–2

Compliance .............................................................................................................A–2

General Safety ..........................................................................................................A–3

Special Installation Manual .......................................................................................A–4

Other Sources of Information ...................................................................................A–4

Basic EMC Installation Guidelines .............................................................................A–4

Enclosures .. .............................................................................................................A–4

Mains Filters .............................................................................................................A–5

Suppression and Fusing ............................................................................................ A–5

Internal Enclosure Grounding ...................................................................................A–5

Equi-potential Grounding ......................................................................................... A–5

Communications and Shielded Cables .....................................................................A–6

Analog and RS232 Cables ........................................................................................A–7

Multidrop Cables ......................................................................................................A–7

Shielded Cables Within Enclosures............................................................................A–7

Analog Modules and RF Interference ........................................................................A–7

Network Isolation .....................................................................................................A–8

Items Specific to the Productivity3000 .....................................................................A–9

Appendix B: Productivity3000 Error Codes

Communications Error Codes ...................................................................................B–2

Module Error Codes .................................................................................................B–3

CPU Error Codes ......................................................................................................B–5

Project Error Codes ...................................................................................................B–6

Project Error Messages .............................................................................................B–8