Table Of Contents

User Manual: Table of Contents Do-more H2 Series PLC Hardware User Manual - AutomationDirect

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Table of Contents
Chapter 1 - Getting Started
Introduction................................................................................................................ 1–2
Purpose of this Manual.............................................................................................. 1–2
Purpose of this Chapter............................................................................................. 1–2
Online Help Files and Other Documentation............................................................. 1–2
Technical Support..................................................................................................... 1–2
Conventions Used....................................................................................................... 1–3
Key Topics for Each Chapter...................................................................................... 1–3
Before You Begin........................................................................................................ 1–4
Do-more! PLC System Components.......................................................................... 1–5
Do-more! Designer Software System Requirements................................................... 1–5
Step 1: Install Do-more Designer Software............................................................... 1–6
Step 2: Launch Do-more! Designer Software............................................................ 1–9
Step 3: Install Hardware........................................................................................... 1–11
Step 4: Apply Power to the Do-more! PLC.............................................................. 1–12
Step 5: Establish Communication............................................................................ 1–13
Step 6: Verify Hardware Configuration................................................................... 1–19
Step 7: Create a Ladder Logic Program................................................................... 1–23
Rung #1.................................................................................................................. 1–23
Rung #2.................................................................................................................. 1–26
Step 8: Save a Project............................................................................................... 1–28
Step 9: Write Project to the Do-more PLC.............................................................. 1–28
Step 10: Testing Project Using Data View............................................................... 1–29
Accessing the Help File............................................................................................. 1–31

Table of Contents

Chapter 2 -Do-more! H2 Series PLC Overview
Do-more H2 Series PLC Overview.............................................................................. 2–2
Do-more/DL205 System Compatibility...................................................................... 2–3
Communications....................................................................................................... 2–4

Chapter 3 Specifications: CPU Modules
CPU Specifications...................................................................................................... 3–2
CPU General Specifications........................................................................................ 3–2
Communications Ports Specifications........................................................................ 3–4
Port 1 Specifications (USB)........................................................................................ 3–4
Port 2 Specifications (Serial)...................................................................................... 3–4
USB Type B Slave Input Specifications....................................................................... 3–4
Port 3 Specifications (Ethernet)................................................................................. 3–5
Ethernet Specifications.............................................................................................. 3–5
Ethernet Expansion I/O.............................................................................................. 3–6
Status Indicators......................................................................................................... 3–8
Mode Switch Functions.............................................................................................. 3–8
DIP Switch Specifications........................................................................................... 3–9
Battery Replacement................................................................................................ 3–12

Chapter 4 - Specifications: Base Units
Base Unit Overview.................................................................................................... 4–2
Choosing a Base Type............................................................................................... 4–2
AC Powered Base Units.............................................................................................. 4–3
24VDC Powered Base Units........................................................................................ 4–4
125VDC Powered Base Units...................................................................................... 4–5
Power Budget............................................................................................................. 4–6
Power Budget Example............................................................................................. 4–6
Power Requirements.................................................................................................. 4–7

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Discrete I/O Modules Overview................................................................................. 5–3
Discrete Input Modules............................................................................................. 5–3
Discrete Output Modules.......................................................................................... 5–4
Discrete Input/Output Module.................................................................................. 5–4
D2-08ND3, DC Input.................................................................................................. 5–5
D2-16ND3-2, DC Input............................................................................................... 5–6
D2–32ND3, DC Input.................................................................................................. 5–7
D2–32ND3–2, DC Input.............................................................................................. 5–8
D2–08NA-1, AC Input................................................................................................. 5–9
D2-08NA-2, AC Input................................................................................................ 5–10
D2-16NA, AC Input................................................................................................... 5–11
D2-04TD1, DC Output.............................................................................................. 5–12
D2–08TD1, DC Output............................................................................................. 5–13
D2–08TD2, DC Output............................................................................................. 5–14
D2–16TD1–2, DC Output.......................................................................................... 5–15
D2–16TD2–2, DC Output.......................................................................................... 5–16
F2–16TD1P, DC Output With Fault Protection ....................................................... 5–17
F2–16TD2P, DC Output with Fault Protection......................................................... 5–19
D2–32TD1, DC Output............................................................................................. 5–21
D2–32TD2, DC Output............................................................................................. 5–22
F2–08TA, AC Output................................................................................................. 5–23
D2–08TA, AC Output ............................................................................................... 5–24
D2–12TA, AC Output................................................................................................ 5–25
D2–04TRS, Relay Output.......................................................................................... 5–26
D2–08TR, Relay Output............................................................................................ 5–27
F2–08TR, Relay Output............................................................................................. 5–28
F2–08TRS, Relay Output........................................................................................... 5–29
D2–12TR, Relay Output............................................................................................ 5–30
D2–08CDR, 4 pt. DC Input / 4pt. Relay Output...................................................... 5–31

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Chapter 6 - Specifications: Analog I/O Modules
Analog I/O Modules Overview................................................................................... 6–3
Analog Input Modules............................................................................................... 6–3
Analog Output Modules............................................................................................ 6–4
Analog Input/Output Module.................................................................................... 6–4
How to Access the Analog I/O Modules.................................................................... 6–5
F2-04AD-1(L) Analog Input........................................................................................ 6–7
Setting the Module Jumpers...................................................................................... 6–8
F2-04AD-1(L) Addressing.......................................................................................... 6–9
F2-04AD-2(L), Analog Input..................................................................................... 6–10
Setting the Module Jumpers.................................................................................... 6–11
F2-04AD-2(L) Addressing........................................................................................ 6–12
F2-08AD-1, Analog Input.......................................................................................... 6–13
Setting the Module Jumpers.................................................................................... 6–14
F2-08AD-1 Addressing............................................................................................. 6–15
F2-08AD-2, Analog Input.......................................................................................... 6–16
Setting the Module Jumpers.................................................................................... 6–17
F2-08AD-2 Addressing............................................................................................. 6–18
F2-04RTD................................................................................................................... 6–19
Setting the Module Jumpers.................................................................................... 6–20
F2-04RTD Addressing.............................................................................................. 6–22
F2-04THM................................................................................................................. 6–23
Setting the Module Jumpers.................................................................................... 6–25
F2-02DA-1(L), Analog Output.................................................................................. 6–29
F2-02DA-2(L), Analog Output.................................................................................. 6–31
Unipolar Ranges...................................................................................................... 6–34
Bipolar Ranges......................................................................................................... 6–34
F2-02DAS-1, Analog Output..................................................................................... 6–35
F2-02DAS-2, Analog Output..................................................................................... 6–37
Setting the Module Jumpers.................................................................................... 6–38
F2–08DA–1, Analog Output...................................................................................... 6–40
F2-08DA-2, Analog Output....................................................................................... 6–42
Setting the Module Jumpers.................................................................................... 6–43

Table of Contents
F2–4AD2DA, Analog Input/Output.......................................................................... 6–45
Input....................................................................................................................... 6–47
Output.................................................................................................................... 6–47
F2-8AD4DA-1 Analog Input/Output........................................................................ 6–48
Input....................................................................................................................... 6–51
Output.................................................................................................................... 6–51
Input Configuration Using Do-more Designer Version 1.1 or Newer....................... 6–52
Input Resolution Selection (WYn+4)........................................................................ 6–53
Input Track and Hold Selection (WYn+6)............................................................... 6–54
F2-8AD4DA-2 Analog Input/Output........................................................................ 6–55
Input....................................................................................................................... 6–58
Output.................................................................................................................... 6–58
Input Configuration Using Do-more Designer Version 1.1 or Newer....................... 6–59
Input Resolution Selection (WYn+4)........................................................................ 6–60
Input and Output Range Selection (WYn+5)........................................................... 6–61
Input Track and Hold Selection (WYn+6)................................................................. 6–62

Chapter 7 - Specifications: Specialty Modules
Specialty Modules Overview...................................................................................... 7–3
Specialty Modules..................................................................................................... 7–3
H2-CTRIO(2)............................................................................................................... 7–5
H2-CTRIO(2) Overview.............................................................................................. 7–5
H2-CTRIO(2) Specifications....................................................................................... 7–7
H2-CTRIO(2) LED Indicators...................................................................................... 7–8
H2-CTRIO(2) Jumper Setup....................................................................................... 7–9
H2-CTRIO.................................................................................................................. 7–9
H2-CTRIO2................................................................................................................ 7–9
Wiring Information.................................................................................................. 7–10
PNP Field Device (source)........................................................................................ 7–10
NPN Field Device (sink)........................................................................................... 7–10
H2-CTRIO(2) Input Wiring Examples....................................................................... 7–11
TTL Quadrature Encoder Field Wiring...................................................................... 7–11
TTL Input Wiring Example....................................................................................... 7–11
Quadrature Encoder Wiring Example ..................................................................... 7–12
NPN Open Collector Device.................................................................................... 7–12

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Table of Contents
PNP Open Collector Device..................................................................................... 7–12
H2-CTRIO(2) Output Wiring Examples.................................................................... 7–13
H2-ECOM100 ........................................................................................................... 7–14
H2-ECOM100 Overview.......................................................................................... 7–14
H2-ECOM100 Specifications.................................................................................... 7–14
H2-ECOM100 LED Indicators.................................................................................. 7–15
H2-ECOM100 Network Identifiers........................................................................... 7–15
H2-ECOM100 Network Layouts.............................................................................. 7–18
H2-ECOM100 Network Cabling.............................................................................. 7–19
H2-ERM(100)/ H2-EBC100........................................................................................ 7–22
H2-ERM(100) Overview........................................................................................... 7–22
H2-ERM(100) Specifications.................................................................................... 7–22
H2-ERM(100) LED Indicators................................................................................... 7–23
H2-EBC100 Overview.............................................................................................. 7–23
H2-EBC100 Specifications........................................................................................ 7–23
H2-EBC100 LED Indicators...................................................................................... 7–24
H2-ERM(100)/H2-EBC100 Network Identifiers......................................................... 7–24
H2-ERM(100)/H2-EBC100 Network Layouts............................................................ 7–27
H2-ERM(100)/H2-EBC100 Network Cabling............................................................ 7–28
H2-SERIO(-4..)........................................................................................................... 7–30
H2-SERIO(-4) Overview........................................................................................... 7–30
H2-SERIO(-4) Specifications..................................................................................... 7–32
H2-SERIO(-4) Wiring: RS-232................................................................................... 7–32
H2-SERIO-4 Wiring: RS-422/485.............................................................................. 7–33
F2-08SIM, Input Simulator....................................................................................... 7–34
F2-08SIM Specifications.......................................................................................... 7–34

Chapter 8 - Installation and Wiring
Safety Guidelines........................................................................................................ 8–3
Plan for Safety........................................................................................................... 8–3
Three Levels of Protection......................................................................................... 8–4
Emergency Stops....................................................................................................... 8–4
Emergency Power Disconnect................................................................................... 8–5
Orderly System Shutdown......................................................................................... 8–5
Class 1, Division 2, Approval..................................................................................... 8–5

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Mounting Guidelines.................................................................................................. 8–6
Base Dimensions....................................................................................................... 8–6
Panel Mounting and Layout...................................................................................... 8–7
Enclosures................................................................................................................. 8–8
Environmental Specifications..................................................................................... 8–9
Marine Use................................................................................................................ 8–9
Agency Approvals .................................................................................................... 8–9
24VDC Power Bases.................................................................................................. 8–9
Installing Bases for Do-more.................................................................................... 8–10
Mounting the Base.................................................................................................. 8–10
Using Mounting Rails.............................................................................................. 8–10
Installing Components in the Base.......................................................................... 8–11
Base Wiring Guidelines............................................................................................ 8–12
Base Wiring............................................................................................................. 8–12
I/O Modules Position and Wiring............................................................................ 8–13
Slot Numbering...................................................................................................... 8–13
Module Placement Restrictions................................................................................ 8–13
Wiring the Different Module Connectors................................................................. 8–14
I/O Wiring Checklist................................................................................................ 8–15
ZIPLink Wiring System............................................................................................. 8–16
I/O Wiring Strategies............................................................................................... 8–18
PLC Isolation Boundaries......................................................................................... 8–18
Powering I/O Circuits with the Auxiliary Supply...................................................... 8–19
Powering I/O Circuits Using Separate Supplies........................................................ 8–20
Sinking / Sourcing Concepts................................................................................... 8–21
I/O “Common” Terminal Concepts......................................................................... 8–22
Connecting DC I/O to “Solid State” Field Devices................................................... 8–23
Solid State Input Sensors......................................................................................... 8–23
Solid State Output Loads......................................................................................... 8–23
Relay Output Guidelines.......................................................................................... 8–25
Relay Outputs –
Transient Suppression for Inductive Loads in a Control System............................ 8–26

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Table of Contents

Appendix A - Do-more Product Weight Table
Do-more Product Weight Table................................................................................. A-2

Appendix B - European Union Directives (CE)
European Union (EU) Directives................................................................................ B-2
Basic EMC Installation Guidelines.............................................................................. B-5

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