Table Of Contents
User Manual: Table of Contents GS1 Series Drives User Manual - AutomationDirect
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TABLE OF CONTENTS Chapter 1: Getting Started . . . . . . . . . . . . . . . . . . .1–1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2 Overview of this Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2 Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2 Supplemental Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2 Special Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2 GS1 AC Drive Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3 Purpose of AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3 Drive Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3 Nameplate Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3 Model Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3 External Parts and Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–4 GS1 AC Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .1–5 (Table of Contents continued next page) Table of Contents Chapter 2: Installation and Wiring . . . . . . . . . . . . . .2–1 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2 Storage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3 Minimum Clearances and Air Flow . . . . . . . . . . . . . . . . . . . . . . . . .2–3 GS1 AC Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–4 GS1 Circuit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5 Danger! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5 Wiring Notes: PLEASE READ PRIOR TO INSTALLATION. . . . . . . . . . .2–5 Motor Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–6 Short Circuit Withstand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–6 Applicable Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–7 Circuit Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–7 Maximum Recommended Circuit Protection Devices . . . . . . . . . . .2–7 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–8 Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–9 Output Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–10 Control Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–11 Basic Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–12 External Wiring and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .2–13 (Table of Contents continued next page) ii GS1 Series AC Drive User Manual 2nd Edition 07/06/2011 Table of Contents Chapter 3: Keypad Operation and Quickstart . . . . .3–1 The GS1 Digital Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2 LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2 Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2 Displaying the Status of the GS1 AC Drive . . . . . . . . . . . . . . . . . . .3–3 Programming the GS1 AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . .3–4 GS1 Quickstart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–5 Example 1: Constant torque (e.g. conveyors, compressors, etc.) . .3–5 Example 2: Variable torque (e.g. fans, centrifugal pumps, etc.) . . .3–9 Chapter 4: AC Drive Parameters . . . . . . . . . . . . . . .4–1 GS1 Parameter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–2 Detailed Parameter Listings . . . . . . . . . . . . . . . . . . . . . . . . . . .4–9 Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–9 Ramp Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–11 Volts/Hertz Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–17 Digital Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–20 Analog Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–29 Presets Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–38 Protection Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–39 Display Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–47 Communication Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–48 (Table of Contents continued next page) 2nd Edition 07/06/2011 GS1 Series AC Drive User Manual iii Table of Contents Chapter 5: GS1 Modbus Communications . . . . . . .5–1 Communication Parameters Summary . . . . . . . . . . . . . . . . . .5–2 GS1 Parameter Memory Addresses . . . . . . . . . . . . . . . . . . . . .5–4 GS1 Status Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–8 Communicating with AutomationDirect PLCs . . . . . . . . . . . .5–11 Step Step Step Step 1: 2: 3: 4: Choose the Appropriate CPU . . . . . . . . . . . . . . . . . . . . . .5–11 Make the Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .5–11 Set AC Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . .5–16 Configure the PLC CPU . . . . . . . . . . . . . . . . . . . . . . . . . .5–16 CLICK Modbus Ladder Programming . . . . . . . . . . . . . . . . . .5–20 Separate Run Command Write Instruction . . . . . . . . . . . . . . . . . .5–20 Block Transfer Parameters for Modbus Programs . . . . . . . . . . . . . .5–20 CLICK Communication Program – (for CLICK PLCs) . . . . . . . . . . .5–21 DirectLOGIC Modbus Ladder Programming . . . . . . . . . . . . .5–35 Separate Run Command Write Instruction . . . . . . . . . . . . . . . . . .5–35 Block Transfer Parameters for Modbus Programs . . . . . . . . . . . . . .5–35 DirectLOGIC Basic Communication Program – start with this code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–36 Programming Differences for DirectLOGIC PLCs . . . . . . . . . . . . . .5–37 DL MRX/MWX Communication Program – for DL06 & D2-260 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–38 DL RX/WX Communication Program – for DL05, D2-250(-1), D4-450 . . . . . . . . . . . . . . . . . . . . . . . . .5–51 Communicating with Third-Party Devices . . . . . . . . . . . . . . .5–64 Common Third-Party MODBUS RTU Masters . . . . . . . . . . . . . . . .5–64 Using Modbus ASCII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–65 Comm Delay – Optimizing Communications . . . . . . . . . . . .5–71 Optimizing Communications to GS Drives . . . . . . . . . . . . . . . . . .5–71 Types of Messages Sent to GS Drives . . . . . . . . . . . . . . . . . . . . . .5–72 Additional Message Delay Times . . . . . . . . . . . . . . . . . . . . . . . . . .5–73 Communication Delay Summary . . . . . . . . . . . . . . . . . . . . . . . . .5–75 (Table of Contents continued next page) iv GS1 Series AC Drive User Manual 2nd Edition 07/06/2011 Table of Contents Chapter 6: Maintenance and Troubleshooting . . . . .6–1 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .6–2 Monthly Inspection: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–2 Annual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–2 Recharge Capacitors (for unused drives) . . . . . . . . . . . . . . . . . . . . .6–2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–3 Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–3 Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–5 Appendix A: Accessories . . . . . . . . . . . . . . . . . . . . .A–1 Accessories Part Numbering . . . . . . . . . . . . . . . . . . . . . . . . . .A–2 Line Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–2 Line Reactors – LR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–3 Line Reactors – Legacy GS Series (do not use for new installations) A–4 Line Reactor Dimensions – LR Series . . . . . . . . . . . . . . . . . . . . . . . .A–5 Line Reactor Dimensions – Legacy GS Series (not for new installations) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–8 Line Reactor Applications and Connections . . . . . . . . . . . . . . . . . . .A–9 RF Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–12 RF Filter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–12 RF Filter Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–12 Fuses and Fuse Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–13 Fuse Block Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–13 Ethernet Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–14 ZIPLink™ Cables for RS-485 Modbus RTU . . . . . . . . . . . . . . .A–15 GS Drive Configuration Software . . . . . . . . . . . . . . . . . . . . .A–16 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–16 Configuration Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–16 (Table of Contents continued next page) 2nd Edition 07/06/2011 GS1 Series AC Drive User Manual v Table of Contents Appendix B: Using GS1 AC Drives with AutomationDirect PLCs . . . . . . . . . . . . . . . . . . . . . .B–1 Compatible AutomationDirect PLCs and Modules . . . . . . . . . .B–2 Typical PLC Connections to GS1 Series AC Drives . . . . . . . . . .B–6 CLICK CPU and DC Output Modules (Sinking) . . . . . . . . . . . . . . . .B–6 CLICK CPU Modules with Non-isolated Analog Outputs . . . . . . . . .B–7 DirectLOGIC DC Output Modules (Sinking) . . . . . . . . . . . . . . . . . .B–8 DirectLOGIC Isolated Analog Output Modules . . . . . . . . . . . . . . . .B–9 DirectLOGIC Non-isolated Voltage or Sourcing Current Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B–10 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1 vi GS1 Series AC Drive User Manual 2nd Edition 07/06/2011
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