Table Of Contents

User Manual: Table of Contents GS1 Series Drives User Manual - AutomationDirect

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TABLE OF CONTENTS

Chapter 1: Getting Started . . . . . . . . . . . . . . . . . . .1–1

Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Overview of this Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Supplemental Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

Special Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–2

GS1 AC Drive Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

Purpose of AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

Drive Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

Nameplate Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

Model Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–3

External Parts and Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–4

GS1 AC Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .1–5

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Chapter 2: Installation and Wiring . . . . . . . . . . . . . .2–1

Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2

Storage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3

Minimum Clearances and Air Flow . . . . . . . . . . . . . . . . . . . . . . . . .2–3

GS1 AC Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–4

GS1 Circuit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5

Danger! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–5

Wiring Notes: PLEASE READ PRIOR TO INSTALLATION. . . . . . . . . . .2–5

Motor Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–6

Short Circuit Withstand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–6

Applicable Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–7

Circuit Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–7

Maximum Recommended Circuit Protection Devices . . . . . . . . . . .2–7

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–8

Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–9

Output Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–10

Control Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–11

Basic Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–12

External Wiring and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .2–13

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Chapter 3: Keypad Operation and Quickstart . . . . .3–1

The GS1 Digital Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2

LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2

Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–2

Displaying the Status of the GS1 AC Drive . . . . . . . . . . . . . . . . . . .3–3

Programming the GS1 AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . .3–4

GS1 Quickstart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–5

Example 1: Constant torque (e.g. conveyors, compressors, etc.) . .3–5

Example 2: Variable torque (e.g. fans, centrifugal pumps, etc.) . . .3–9

Chapter 4: AC Drive Parameters . . . . . . . . . . . . . . .4–1

GS1 Parameter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–2

Detailed Parameter Listings . . . . . . . . . . . . . . . . . . . . . . . . . . .4–9

Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–9

Ramp Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–11

Volts/Hertz Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–17

Digital Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–20

Analog Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–29

Presets Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–38

Protection Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–39

Display Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–47

Communication Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–48

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Chapter 5: GS1 Modbus Communications . . . . . . .5–1

Communication Parameters Summary . . . . . . . . . . . . . . . . . .5–2

GS1 Parameter Memory Addresses . . . . . . . . . . . . . . . . . . . . .5–4

GS1 Status Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–8

Communicating with AutomationDirect PLCs . . . . . . . . . . . .5–11

Step 1: Choose the Appropriate CPU . . . . . . . . . . . . . . . . . . . . . .5–11

Step 2: Make the Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .5–11

Step 3: Set AC Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . .5–16

Step 4: Configure the PLC CPU . . . . . . . . . . . . . . . . . . . . . . . . . .5–16

CLICK Modbus Ladder Programming . . . . . . . . . . . . . . . . . .5–20

Separate Run Command Write Instruction . . . . . . . . . . . . . . . . . .5–20

Block Transfer Parameters for Modbus Programs . . . . . . . . . . . . . .5–20

CLICK Communication Program – (for CLICK PLCs) . . . . . . . . . . .5–21

DirectLOGIC Modbus Ladder Programming . . . . . . . . . . . . .5–35

Separate Run Command Write Instruction . . . . . . . . . . . . . . . . . .5–35

Block Transfer Parameters for Modbus Programs . . . . . . . . . . . . . .5–35

DirectLOGIC Basic Communication Program

– start with this code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–36

Programming Differences for DirectLOGIC PLCs . . . . . . . . . . . . . .5–37

DL MRX/MWX Communication Program

– for DL06 & D2-260 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–38

DL RX/WX Communication Program

– for DL05, D2-250(-1), D4-450 . . . . . . . . . . . . . . . . . . . . . . . . .5–51

Communicating with Third-Party Devices . . . . . . . . . . . . . . .5–64

Common Third-Party MODBUS RTU Masters . . . . . . . . . . . . . . . .5–64

Using Modbus ASCII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5–65

Comm Delay – Optimizing Communications . . . . . . . . . . . .5–71

Optimizing Communications to GS Drives . . . . . . . . . . . . . . . . . .5–71

Types of Messages Sent to GS Drives . . . . . . . . . . . . . . . . . . . . . .5–72

Additional Message Delay Times . . . . . . . . . . . . . . . . . . . . . . . . . .5–73

Communication Delay Summary . . . . . . . . . . . . . . . . . . . . . . . . .5–75

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Chapter 6: Maintenance and Troubleshooting . . . . .6–1

Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .6–2

Monthly Inspection: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–2

Annual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–2

Recharge Capacitors (for unused drives) . . . . . . . . . . . . . . . . . . . . .6–2

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–3

Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–3

Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–5

Appendix A: Accessories . . . . . . . . . . . . . . . . . . . . .A–1

Accessories Part Numbering . . . . . . . . . . . . . . . . . . . . . . . . . .A–2

Line Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–2

Line Reactors – LR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–3

Line Reactors – Legacy GS Series (do not use for new installations) A–4

Line Reactor Dimensions – LR Series . . . . . . . . . . . . . . . . . . . . . . . .A–5

Line Reactor Dimensions – Legacy GS Series (not for new installations)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–8

Line Reactor Applications and Connections . . . . . . . . . . . . . . . . . . .A–9

RF Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–12

RF Filter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–12

RF Filter Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–12

Fuses and Fuse Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–13

Fuse Block Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–13

Ethernet Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–14

ZIPLink™ Cables for RS-485 Modbus RTU . . . . . . . . . . . . . . .A–15

GS Drive Configuration Software . . . . . . . . . . . . . . . . . . . . .A–16

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–16

Configuration Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A–16

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Appendix B: Using GS1 AC Drives with

AutomationDirect PLCs . . . . . . . . . . . . . . . . . . . . . .B–1

Compatible AutomationDirect PLCs and Modules . . . . . . . . . .B–2

Typical PLC Connections to GS1 Series AC Drives . . . . . . . . . .B–6

CLICK CPU and DC Output Modules (Sinking) . . . . . . . . . . . . . . . .B–6

CLICK CPU Modules with Non-isolated Analog Outputs . . . . . . . . .B–7

DirectLOGIC DC Output Modules (Sinking) . . . . . . . . . . . . . . . . . .B–8

DirectLOGIC Isolated Analog Output Modules . . . . . . . . . . . . . . . .B–9

DirectLOGIC Non-isolated Voltage or Sourcing Current

Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B–10

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1

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