CVA Optima Warranty Book PDF

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Break-Action

Warranty

Information

CVA • SUPERB ACCURACY • LIMITED LIFETIME WARRANTY

This book contains information critical to the safe use and maintenance of

Connecticut Valley Arms muzzleloading firearms. YOU MUST READ THIS MA-

TERIAL ENTIRELY AND FULLY UNDERSTAND THIS INFORMATION BE-

FORE YOU CAN SAFELY USE YOUR MUZZLELOADER. If firearm is loaned

or sold by a dealer or individual this book must accompany the firearm. Re-

placement books are available from our factory. Call CVA Customer Service at

(770) 449-4687 if you have any questions.

Model No. ____________ Serial No. ________________

Caliber _______________ Date Purchased ___________

Type of Gun ______________________________________

Warranty

Information

Call CVA Customer Service at 770-449-4687 if you have any

questions or visit us on the Internet at: www.cva.com or E-mail

us at: info@cva.com

Break-Action

WARNING

IF HANDLED IMPROPERLY FIREARMS ARE

DANGEROUS. READ AND FOLLOW ALL

"CAUTIONS", "CAUTION" AND WARNINGS OF

"DANGER" TO AVOID SERIOUS INJURY AND/

OR DEATH AND/OR PROPERTY DAMAGE.

TABLE OF CONTENTS

SECTION PAGE

A Introduction to Break-Action Muzzleloaders .........................................1

B Getting Started......................................................................................2

C Ten Commandments of Firearm Safety ................................................2

D Safety Considerations Unique to Muzzleloaders ..................................3

E Specific Cautions for Safe Use of CVA In-Line .....................................4

F Basic Accessories for a Muzzleloader ..................................................5

G Propellants ...........................................................................................6

H Projectiles .............................................................................................7

I Recommended Loading Data ................................................................8

J Loading and Shooting CVA In-Line Muzzleloaders ...............................8

K Ignition System ...................................................................................10

L Safety Systems ................................................................................... 11

M Break-Action In-Line Disassembly/Assembly for

Cleaning and Maintenance ................................................................ 11

N General Cleaning and Maintenance ...................................................12

O Pulling a Charge .................................................................................12

P Sight Adjustments ............................................................................... 13

Q Scope Mounting .................................................................................13

R Voluntary Recall..................................................................................14

S Service & Repair .................................................................................14

T Ordering Instructions for Replacement Parts ...................................... 14

U Limited Lifetime Warranty ...................................................................15

Main Components

of the

Break Action

Muzzleloading Rifle

Trigger

Trigger Guard

Forearm

Retention

Bolt

Metal

Thimble

Ramrod

Bullet Guiding

Muzzle

Barrel

Fiber Optic

Sights

Exterior

Hammer

with

Cocking

Spur

Ambidextrous

Monte Carlo

Cheek Piece

Magnum Recoil

Pad

Sling

Swivel

Stud

Pistol

Grip

Internal

Transfer

Bar Safety

Breeching

Lever

WARNING: THE INFORMATION CONTAINED IN THIS MANUAL IS CRITI-

CAL FOR THE PROPER USE AND CARE OF YOUR FIREARM. DO NOT

ATTEMPT TO LOAD OR FIRE YOUR MUZZLELOADER UNTIL YOU HAVE

READ AND UNDERSTAND THE INFORMATION DESCRIBED IN THIS

MANUAL.

All muzzleloading firearms, including In-Lines, are faithful to the original

basic designs. For this reason, blackpowder guns cannot be made with

many of the refinements and features that are standard on modern car-

tridge firearms. Shooters must remember that even now, despite the mod-

ern appearance of In-Line design rifles, there is no way to build a muzzle-

loader that absolves the user from the need to use the special safety pre-

cautions and good judgement unique to all muzzleloading firearms. When

handled properly, a muzzleloader is a safe and enjoyable firearm for shoot-

ing and hunting. But, if abused, harmful consequences can result. Treat

this muzzleloading firearm with the full respect due any firearm.

NOTE: If after reading the instructions, cautions, and dangers contained in

this manual, you are not willing to accept the responsibilities involved in the

safe handling and shooting of a muzzleloader, return the firearm in its en-

tirety to the place of purchase. If you have any questions about safe use of

your CVA firearm, write, call, or e-mail our customer service department at

5988 Peachtree Corners East, Norcross, Georgia 30071; (770) 449-4687;

info@cva.com.

A. INTRODUCTION TO BREAK-ACTION MUZZLELOADERS

Break-Action design muzzleloaders are so described due to the fact

that the barrel and receiver are hinged. When the breeching lever is de-

pressed, the action will hinge open in a breaking motion. Break-Action

muzzleloaders are considered In-Line rifles due to the fact that the ignition

source (#209 shotgun primer) is located directly behind the powder charge.

By contrast, with Sidelock design muzzleloaders the ignition source is po-

sitioned to the side of the propellant charge.

CVA has two series of Break-Action In-Lines, the Optima Pro 209 Mag-

num and the Optima 209 Magnum. Optima Pro rifles are CVA’s top of the

line Break-Action design In-Lines and feature many upgrades including

metal fiber optic sights and 29" fluted magnum barrels. Optima series rifles

are CVA's more basic Break-Actions featuring 26’’ non-fluted barrels, and

Illuminator™ Fiber Optic sights. Both rifles have metal barrel thimbles, ven-

tilated recoil pads, and solid stocks as standard features. Both models also

come with a cocking spur installed.

All CVA Break-Action In-Lines are capable of handling a "magnum"

powder charge of up to 150-grains when using pelletized powder (typically

charges of loose powder exceeding 110 grains by volume will not fully burn

If you sell, trade, or give this firearm to any other person - this owner's manual must

accompany the firearm. Replacement books are available from CVA, or online at the

company’s web-site www.CVA.com

in the barrel). Such "magnum" loads should never be fired in other CVA In-

Lines that do not feature the one-piece Monoblock barrel design.

B. GETTING STARTED

1. Safety First - Verify gun is unloaded. (See J-2)

2. Remove gun and supplied tools from box.

3. Check all mechanical functions.

4. Remove breech plug, using provided tools. Apply CVA breech plug/nipple

grease or high temperature anti-seize compound to breech plug threads.

5. Clean shipping grease from inside and outside of barrel.

6. Replace breech plug until snug (do not overtighten or apply any torque).

7. Read and study information booklet (warranty manual).

8. Understand all terminology and procedures prior to loading or firing.

9. Get any and all questions answered prior to use of your rifle.

For Safety: CVA encourages that you take a certified hunter's safety course

before using this muzzleloader or any other firearm. Consult your local

Game & Fish authorities, The National Muzzleloading Rifle Association or

your local sporting goods dealer for information on the courses available.

C. TEN COMMANDMENTS OF FIREARM SAFETY

1. Always keep the gun muzzle pointed in a safe direction and never pull

it towards you by the muzzle.

2. Be sure of your target and what is beyond it.

3. Never rely on a gun's mechanical "safety".

4. Gun should remain unloaded until ready to use.

5. Always wear hearing and eye protection.

6. The barrel should be clear of all obstructions before laoding and shoot-

ing.

7. Handle every gun as if it were loaded.

8. Keep guns and ammo separate and in locked storage.

9. Avoid alcoholic beverages and drugs before and during use of a fire-

arm.

10. Do not alter or modify your firearm. Have your firearm checked regu-

larly by a competent gunsmith. Make sure all parts work properly, prior

to each use.

Health Warning: Discharging of firearms in a poorly ventilated area and/or

handling of ammunitions may cause exposure to lead or lead compounds.

According to the state of California, exposure may cause cancer, birth de-

fects, or other reproductive harm. Make sure that you have proper ventila-

tion at all times. Be sure to wash hands thoroughly after shooting, handling

ammunition, or cleaning your firearm. Do not eat or smoke during these

activities.

SAFETY CONSIDERATIONS UNIQUE TO MUZZLELOADERS

1. Never smoke when shooting or handling a muzzleloader or related

equipment. Ashes and/or loose sparks may cause powder or caps to

ignite, resulting in personal injury or death.

2. Always wear eye protection. Flying debris from the breech area and

muzzle are always a possibility with any muzzleloader.

3. Never pour powder into a muzzleloader directly from a flask, horn or

any large volume, enclosed container. Hot embers in the barrel could

cause the container to explode.

4. All powder storage containers and percussion caps should be kept

well away from the area where shooting is to be conducted. Sparks

from shooting can cause accidental ignition of these devices. Follow

all manufacturers instructions for long term storage of powder, percus-

sion caps and primers.

5. Use only Blackpowder or an approved blackpowder substitute in your

muzzleloading firearms. The only approved blackpowder substitutes

are; Pyrodex and Pyrodex Pellets, Triple 7 Powder & Triple 7 Pellets,

Pioneer Powder & Pioneer Powder Stix, Clean Shot Powder & Clean

Shot Pellets, and Clear Shot powder. NEVER USE MODERN SMOKE-

LESS POWDER IN ANY MUZZLELOADER. The use of any amount of

smokeless powder in a muzzleloader will create dangerously high pres-

sures upon ignition, which may result in severe injury or death to the

shooter and/or bystanders, and will void the warranty.

6. Always check to ensure that your muzzleloader is in good working

condition before use. Test the hammer, trigger, and breeching lever

carefully prior to loading. Check the barrel for any obstructions, as any

blockage may cause the gun to explode.

7. Use only recommended loading data for the particular model of rifle in

use. Different models have different powder charge and projectile ca-

pabilities. Improper loading or overloading of a muzzleloading firearm

may result in severe injury or death.

8. Never prime or cap a firearm until you are ready to fire. Primer/cap

should always be removed when walking, climbing trees or fences,

transferring the gun from one person to another, leaving the gun unat-

tended, etc.

9. Never lean or rest a loaded muzzleloader against a tree, wall, vehicle

or other surface. Any fall of the loaded gun may cause accidental dis-

charge resulting in severe injury or death to bystanders.

10. Never transport a loaded muzzleloader in any type of vehicle. A muzzle-

loader is considered loaded until powder, bullet and percussion cap

are removed.

11. Never exchange a loaded muzzleloader with any other person. Only

the party who personally loaded or witnessed the loading of the muzzle-

loader should fire it. This practice will help prevent overloading or

doubleloading, which may cause severe injury or death.

12. Never store a loaded muzzleloader. Muzzleloaders should be unloaded

and cleaned prior to any storage.

13. Never load a muzzleloader without first making sure that it is unloaded.

14. Exercise extreme caution when hunting from treestands with

muzzleloaders. The dropping of a loaded muzzleloader may cause

accidental discharge leading to severe injury or death. Be sure the

primer/cap is removed whenever raising or lowering the firearm.

15. Never allow the hammer or bolt of a muzzleloader to rest against the

cap. Any impact to the hammer or bolt could cause accidental dis-

charge.

16. Never rely upon a mechanical safety. Muzzleloaders should always be

handled as if ready to fire, regardless of the safety systems employed.

17. Always use proper cleaning procedures. Firing of an improperly main-

tained muzzleloader may lead to unsafe pressure conditions, resulting

in severe injury or death.

18. Make sure that the projectile is firmly seated against the powder charge.

"Short starting" of the projectile may cause the gun to explode.

19. Always keep the muzzle of the gun pointed in a safe direction while

loading. Never lean over the muzzle while loading.

E. SPECIFIC CAUTIONS FOR SAFE USE OF CVA IN-LINE

MUZZLELOADING FIREARMS

YOU ARE RESPONSIBLE FOR FIREARM SAFETY! As a gun owner, you

accept a set of demanding responsibilities. At all times handle your muzzle-

loader with intense respect for its firepower and potential danger. Read

and understand the functions and terminology explained in this book be-

fore attempting to use your CVA muzzleloader.

1. When selecting powder loads be sure to use the correct loading data

(Section I) for your particular model of CVA In-Line.

2. "Magnum" loads for CVA in-lines are safe only when using pelletized

powder. "Magnum" loads of loose blackpowder or Pyrodex are ineffi-

cient and are not recommended. All CVA Break-Action In-Line Muzzle-

loading models are approved for use with these magnum loads. (pel-

letized powder loads in excess of 100 grains.)

3. Always follow recommended loading data when selecting bullet type

and weight. When using saboted bullets and pelletized powder, maxi-

mum bullet weight should not exceed 300 grains. With loose powder

loads, conical lead bullets should never exceed 400 grains. Heavier

bullets may produce dangerously high pressure levels, possibly result-

ing in explosion of the gun and severe injury to the shooter and by-

standers.

4. Always use quality #209 Primers as the ignition source when firing

pelletized powder or “magnum” loads. The extra fire to the charge en-

sures efficient burn of the entire charge.

5. PowerBelt™ Bullets or saboted bullets are recommended when using

pelletized powder. Both provide the tight gas seal necessary for effi-

cient burn of the entire pellet charge.

6. For maximum accuracy when shooting saboted bullets or older lubri-

cated lead bullets, the barrel must be cleaned of powder fouling and

plastic/lubrication residue after each shot. PowerBelt™ Bullets do not

require cleaning after every shot. When using PowerBelt™ Bullets,

you can clean every 4 to 5 shots without compromising accuracy.

7. Round ball and patch loads are not recommended for CVA Break-Ac-

tion In-Line rifles. The fast rate of rifling twist (1:28) associated with

CVA Break-Action In-Lines may not provide optimum accuracy when

using patched round ball loads.

8. Never use modern smokeless powder, or any mix of smokeless pow-

der, in muzzleloaders. Such improper loading of the rifle may result in

an explosion of the gun, causing severe injury or death to the shooter

and by-standers.

9. Never use a "Poly Patch" in any CVA rifle.

F. BASIC ACCESSORIES FOR A MUZZLELOADER

1. LOADING ACCESSORIES

Propellant - Blackpowder or an approved synthetic substitute such as

Pyrodex, Triple 7, Clean Shot or Clear Shot. NEVER USE ANY AMOUNT

OF MODERN SMOKELESS POWDER.

Projectile - conical bullet, saboted bullet, or belted bullet.

Ignition Source – Modern # 209 Primer.

Powder Flask - To transport and dispense powder (not required with the

use of pelletized powder)

Powder Measure - To measure correct powder charge (not required with

the use of pelletized powder)

Bullet Starter - To "start" bullet down the barrel

Capper - To carry and dispense # 209 primers

Preloaders - To hold premeasured powder charge and bullet for quick

reloading.

2. CLEANING ACCESSORIES

Solvent and/or Cleaning solution

Patches - For cleaning inside of barrel

Breech Plug Wrench – For removing breech plug (included with the

purchase of all CVA in-line muzzleloaders)

Patch Jag - Retains cleaning patch on end of ramrod.

G. PROPELLANTS

NEVER USE MODERN SMOKELESS POWDER IN ANY MUZZLE-

LOADER. The use of any amount of smokeless powder in a muzzleloader

will create dangerously high pressures upon ignition, may result in severe

injury or death to the shooter and/or bystanders, and will void the warranty.

Only six types of propellants are acceptable for use in CVA muzzleloading

rifles.

The first type is BLACKPOWDER. (IMPORTANT: The term “blackpowder”

refers to the formulation of the propellant, not the color. Many of the smoke-

less propellants manufactured for modern cartridges or shotgun shells are

also black in color, but will create extremely dangerous pressures in the

muzzleloading barrels.)

BLACKPOWDER CHART SHOWING APPROXIMATE USE OF THE VARIOUS

GRANULATIONS…

FFG (Commonly called Double “F”) This is a very popular powder for

the larger (.45 to .58 caliber rifles). It is also used for 12, 16 and 20

gauge muzzleloading shotguns. While it is not considered a pistol

powder, it is sometimes used in very large caliber single shot pis-

tols.

FFFG (Commonly called Triple “F”) It is used in all percussion revolvers,

most single shot pistols, and most of the smaller (under .45 cali-

ber) rifles.

The second type of propellant acceptable for use in CVA muzzleloading

firearms is PYRODEX. Pyrodex is a propellant designed for use in percus-

sion rifles, pistols and shotguns found to be in good shooting condition by

a competent gunsmith. Pyrodex relates closely to blackpowder on a vol-

ume to volume basis, but not the weight of the charge. In other words, a

scoop type measure set to dispense 100 grains of blackpowder will dis-

pense roughly 72 grains of Pyrodex (Pyrodex is bulkier). This lighter charge

weight of Pyrodex will fill the measure and provide a charge which is ballis-

tically similar to 100 grains of blackpowder of the appropriate granulation.

Used in this manner, Pyrodex will yield approximately the same velocities

and pressures as blackpowder. Pyrodex is currently offered in two granula-

tions of loose powder. These types and their uses are listed below:

PYRODEX RS (rifle & shotgun) Designed for use in all calibers of

percussion muzzleloading rifles and

shotguns. Pyrodex Select has simi-

lar loading characteristics to RS.

PYRODEX P (pistol powder) Designed for use in percussion

muzzleloading pistols and cap &

ball revolvers. Also used in .32 and

.36 caliber rifles.

PYRODEX PELLETS

Pyrodex Pellets are a

premeasured and preformed ver-

sion of loose Pyrodex powder.

Pyrodex Pellets are available for

a variety of calibers and may be

combined into multiple pellet

loads to create several different

grain-equivalent loads.

The other four brands of approved blackpowder substitutes are Clean Shot

Powder & Clean Shot Pellets, Clear Shot Powder, Pioneer Powder & Pio-

neer Powder Stix, and Triple 7 Powder & Triple 7 Pellets.

Note: Please refer to powder manufacturer's written instructions, for the

specific propellent you are using, or contact the customer service/technical

department listed on the product label for loading questions.

H. PROJECTILES

1. POWERBELT™ BULLETS --

PowerBelt™ Bullets are conical pro-

jectiles with a plastic base. Like sab-

ots, the PowerBelt™ Bullet's patented

snap-on base creates a perfect gas

seal, providing consistent pressures

and un-surpassed accuracy. But un-

like sabots, PowerBelt™ Bullets are

easy to load and do not require clean-

ing after every shot. And they are full caliber sized, so you get the most

knock down power possible out of a muzzleloader. PowerBelt™ Bullets

are available in .45, .50, and .54 calibers, copper coated or pure lead,

with hollow points or AeroTips, and in a variety of grain weights. They

are the #1 selling muzzleloading bullet on the market and the only bullet

recommend for CVA in-line rifles. ( Figure 1-A)

2. CONICAL BULLETS—such as the CVA Buckslayer Bullet and others of

this type provide acceptable accuracy in all CVA firearms as well as

increased knock down power desired by hunters. These projectiles are

best suited for use in medium to fast twist rifling barrels which stabilize

the bullet more rapidly. (Figure 1-B)

3. SABOTED BULLETS—Modern sabots from various manufacturers have

been tested and provide acceptable accuracy in CVA firearms when

complying with the sabot manufacturer's recommendations for usage.

Caution: Do not use a saboted bullet weighing more than 300 grains.

(Figure 1-C)

Note: Patched round balls are not recommended for use in CVA in-lines.

This is because the twist rate is too fast to stabilize a round ball correctly,

which will result in very poor accuracy.

Loads for conical bullets and sabots should not exceed the maximum load

Figure 1-A

recommended in Table 1.

I. RECOMMENDED LOADING DATA - TABLE 1

The proper charge for any muzzleloading firearm is an efficient load

which provides consistent ignition and velocity while keeping breech pres-

sures below the maximum safe levels. NOTE: Rarely do two rifles settle

on the same exact load.

The shooter should load using the minimum and maximum charge limi-

tations shown in the table below. It is recommended to begin shooting us-

ing a charge in the middle of the recommended range, gradually increas-

ing or decreasing the load to obtain the desired results. Tests have shown

that heavier loads increase breech pressures while providing only a minor

increase in velocity. These tests also indicate that heavier loads may be

less accurate.

TABLE 1

CALIBER PROJECTILE CHARGE CHARGES IN GRAINS

FIREARM TYPE MINIMUM MAXIMUM

.50 .50 Conical Powder FFG 50 50

.45 .45 PowerBelt™/Saboted Bullet Powder FFG 50 100

.50 .50 PowerBelt™/Saboted Bullet Powder FFG 50 100

.45 .45 PowerBelt™/Saboted Bullet Pellet 50 100

.50 .50 PowerBelt™/Saboted Bullet Pellet 50 100

.45 .45 PowerBelt™/Saboted Bullet "Magnum Pellet" 150*

.50 .50 PowerBelt™/Saboted Bullet "Magnum Pellet" 150*

*WARNING: This is a "Magnum" charge and can only be safely loaded in

magnum capable rifles. Magnum capable rifles include all CVA Break-Ac-

tions, Bolt Action in-lines (FireBolt, MagBolt, and HunterBolt) and any year

2001+ Eclipse and Stag Horn rifles. These "magnum capable" guns can be

identified by the one-piece barrel construction, a serial number ending in

01, 02, 03, and the designation "magnum" on the barrel. Such "magnum"

loads do require the use of a musket cap or preferably the #209 shotgun

primer ignition in order to fully ignite the charge. Such "magnum" loads

should never be fired in CVA conventional In-Lines that do not feature the

one-piece Monoblock barrel design.

LOADING AND SHOOTING CVA IN-LINE MUZZLELOADERS

1. Wear shatterproof shooting glasses and ear plugs or muffs to protect

yourself from sparks, bits of fragmented caps, and hearing loss.

2. Verify the rifle is not loaded.

a.Unscrew the jag end and extend to cleaning position by continuing

to unscrew until the jag turns free and slides outward to engage sec-

ond set of threads. Continue turning in same direction until threads

engage. Loading rod is fully extended when jag stops turning with

normal pressure applied.

b.Place ramrod (with jag fully extended) down the barrel to breech

plug and observe that the rod is flush with the muzzle.

3. Check to make sure that breech plug is snugly screwed into place. Do

not overtighten. Note: Make sure anti-sieze or breech plug grease

has been applied to all threads of the breech plug.

4. Clean all oil and grease from barrel interior.

5. With the rifle pointed in a safe direction, place a 209 primer into the

breech plug.

6. Cock hammer to fire a modern 209 primer to insure bore and breech

plug are dry of solvent or moisture. Repeat minimum of three (3) times.

NEVER DRY FIRE ANY CVA RIFLE. DOING SO WILL DAMAGE FIR-

ING PIN AND TRANSFER BAR AND WILL NOT BE COVERED UN-

DER WARRANTY.

7. DO NOT LOAD POWDER INTO YOUR GUN WITH A LIVE 209

PRIMER IN THE BREECHPLUG.

8. If using powder, pour powder from flask into a powder measure that is

set for correct powder charge. (See Figure 2). Skip to step 9 if using

pelletized powder.

9. With the muzzle pointed "up" and no part of your body extended over

the gun, pour a measured charge or drop the correct number of pellets

down the barrel. (See suitable charges -Table 1, Page 8) (See Figure

3).

10. If using loose powder, slap side of barrel in front of receiver. This will

help insure that powder will fully enter the breech.

11. For Lubricated Bullets, PowerBelt™ Bullet or Saboted Bullet:

a.Make sure bullet is lubricated. PowerBelt™ Bullets and saboted bul-

lets should require no additional lubrication.

b.Start the projectile into the bore with your fingers, making sure it is

centered.

c.Use short end of bullet starter to press bullet just into muzzle. (See

Figure 4).

Figure 2 Figure 3

12. Use longer end of ball starter to move projectile about six inches down

the bore. (See Figure 4).

13. With ramrod, push projectile

down on top of powder, firmly,

but without crushing the powder

or pellets.(See Figure 5).

IMPORTANT: Be sure projectile

is seated firmly against powder.

No air space should exist be-

tween projectile and powder.

14. WITH GUN POINTED IN SAFE

DIRECTION and hammer in the

forward/rested position, place a 209 primer into the breech plug. THE

GUN IS NOW LOADED.(See Figure 6).

15. Aim at target and cock the hammer. YOU ARE NOW READY TO FIRE.

16. Squeeze trigger to fire.

17. After firing, wait one minute to reload. This allows all remaining sparks

in barrel to burn out prior to reloading.

18. If a misfire or failure to fire occurs, wait at least one minute with the gun

pointed at the target.

a.Install a new 209 primer in the breech plug. Be certain of the target

and fire.

b.Never attempt to shoot out a projectile which is not firmly seated

against powder charge. The ball and powder charge should be re-

moved using a ball puller. See Section O, Pulling A Charge.

c.Go back to Step 1 and repeat, being sure bore and breech plug are

clean and free of obstructions and moisture.

IGNITION SYSTEM

All CVA Break-Action muzzleloaders come standard with a #209 SHOT-

GUN PRIMER IGNITION SYSTEM that accepts modern #209 shotgun prim-

ers. The shotgun primer is the most reliable in foul weather and is suitable

for use with loose powder or pelletized powder.

Figure 4

Figure 5 Figure 6

L. SAFETY SYSTEM

Break–Action Muzzleloaders are equipped with an automatic internal

transfer bar safety system. With this system, the trigger must be depressed

and held all the way rearward in order for the hammer to transfer its strike

to the firing pin.

No mechanical safety should be relied upon to take the place of CARE-

FUL gun handling!

M. BREAK-ACTION IN-LINE DISASSEMBLY/ASSEMBLY

FOR CLEANING AND MAINTENANCE. (FIGURE 12)

NOTE: Before beginning this procedure make sure gun is unloaded. (See

J-2)

1. Remove ramrod from gun.

2. Pull breeching lever rearward and hinge open the action.

3. Using tool provided remove the breech plug.

4. Loosen and remove the screw from the underside of the foregrip.

5. Remove the foregrip from the barrel.

6. Barrel will now separate from action.

IMPORTANT: LUBRICATE BREECH PLUG THREADS WITH CVA

BREECH PLUG/NIPPLE GREASE (OR AN ANTI-SEIZE COMPOUND)

BEFORE REINSTALLING.

NOTE: Check breech plug for snug fit with wrench before firing. Do not

overtighten plug.

7. Clean barrel according to instructions found in General Cleaning and

Maintenance Section (Below). After each session it is critical.

8. Do not attempt to disassemble the receiver. Clean as a one-piece unit.

9. Avoid prolonged exposure to water or solvents when cleaning wood

stock guns. Damage to the finish could result. Treat with good quality

stock wax or polish to preserve finish and protect from weather dam-

age.

10. Reassemble the rifle by reversing the order of disassembly.

11. Preparation before loading

a.Make sure no obstructions are present in the barrel.

b.Insure barrel is clean and dry before loading. Fire several primers

through the rifle before loading powder to eliminate any moisture or

solvent remaining in the barrel.

c.Insure hammer locks in place, and stays to the rear.

DO NOT ATTEMPT TO USE THIS RIFLE IF ANY OF THE SAFETY MECHA-

NISMS DO NOT OPERATE PROPERLY. CHECK WITH A COMPETENT

GUNSMITH OR CVA CUSTOMER SERVICE TO CORRECT THE PROB-

LEM, AS ACCIDENTAL FIRING MAY RESULT.

N. GENERAL CLEANING AND MAINTENANCE

Residues from blackpowder, blackpowder substitutes, and 209 prim-

ers are very corrosive. Therefore, careful cleaning of your muzzleloading

firearm is extremely important. If left uncleaned for any length of time the

fouling will cause rust, pits, and degradation of the metal, particularly around

threaded areas.

The barrel attaching system on most CVA firearms allows for the barrel

to be removed for easier cleaning without disassembly. The recommended

cleaning procedure for Break-Action CVA rifles follows.

1. Verify that gun is unloaded. (Section J, Step 2)

2. Insert the breech plug tool (provided) into the barrel to engage the

breech plug. Turn counterclockwise to remove.

3. Remove barrel from receiver described in section M for Break-Action

In-Lines

4. Using a cleaning brush and solvent, thoroughly clean breech plug of all

rust preventative oils and clean firing channel with a nipple/breech plug

pick ( #AC1582). Important - Lubricate breech plug threads with CVA

Breech Plug Grease (ACl670) before reinstalling. NOTE: Do not over-

tighten plug.

5. With a slot blade screwdriver, loosen and remove the retention screw

from the underside of the foregrip.

6. You will now be able to separate the foregrip from the barrel.

7. DO NOT attempt to remove the trigger sub-assembly or dissassemble

the receiver.

8. Extend the cleaning jag (provided) on the ramrod. Swab the barrel

with patches and cleaning solvent until all residue has been removed.

For best results, use a range or cleaning rod that allows greater clear-

ance from the muzzle.

9. Clean the breech area, including receiver threads, with a CVA breech

brush and Barrel Blaster cleaning solvent (AC1660).

10. Dry all parts thoroughly, including the inside and outside of the barrel,

and spray with a light coating of non-petroleum based gun oil.

11. Reassemble the gun components in reverse order.

Note: Always store your muzzleloader unloaded and in a cool dry place.

O. PULLING A CHARGE

Under normal conditions a muzzleloading firearm is unloaded simply by

firing it into a suitable and safe backstop. There are, however, some condi-

tions under which the firearm cannot be fired and the charge must be re-

moved.

THE TWO MOST COMMON CONDITIONS ARE AS FOLLOWS:

1. If the projectile is not seated firmly against the powder charge, stop

immediately! Do not attempt to fire the rifle. You must remove the charge

and clean the barrel.

2. If the rifle is loaded in a proper manner yet fails to fire after repeated

attempts (as explained in the "Loading and Shooting" Section).

NEVER ATTEMPT TO PULL A CHARGE UNTIL THE POWDER HAS BEEN

RENDERED INERT (DEACTIVATED) BY THOROUGHLY SOAKING IN

WATER.

Removing a projectile is dangerous when there is a powder charge

behind the projectile. Two approved methods of removing a projectile from

the barrel are to: (1) Use a CO2 discharger to blow the projectile from the

barrel, or (2) With the muzzle in a safe direction, and the primer removed

from the breech plug, remove the breech plug. Empty the powder into a

safe container. Using the ramrod and cleaning jag with a solvent soaked

cleaning patch, push the projectile from the breech forward and out the

muzzle of the barrel.

After the projectile has been removed from the bore, clean the bore,

barrel and parts as explained in the "Cleaning" section and reassemble the

firearm.

If for any reason you are unable to remove the charge in the manner

recommended, soak the barrel in very hot water for one-half hour. Once

the powder has been rendered inert, take the barrel to a qualified gun-

smith.

P. SIGHT ADJUSTMENTS

Most CVA rifles are equipped with adjustable style rifle sights for wind-

age and elevation.

1. Adjust the rear sight for elevation by loosening the elevation retaining

screw located on the side of the rear sight. REMEMBER: Slide the

sight up the ramp to raise the point of impact and down the ramp to

lower the point of impact.

2. Adjust the rear sight for windage by loosening the windage retaining

screw on the top of the rear sight. REMEMBER: To move the point of

impact to the right, move rear sight to the right. To move the point of

impact to the left, move rear sight to the left.

Q. SCOPE MOUNTING

CVA In-Line rifles are drilled and tapped for easy scope installation. Do

not drill additional holes in the barrel as this could weaken its structure,

causing injury and/or death and will void the CVA warranty. Scopes should

be mounted according to manufacturer's instructions. CVA's Universal In-

Line Scope Mounts (AC1666-AC1669) allows the shooter the option of a

quick detachable scope mounting system that returns to the zero point

when reinstalled.

Weaver model #418M and Millet CV007-02 bases may also be used

with the appropriate rings.

R. VOLUNTARY RECALL

In August 1997, CVA implemented a Voluntary Recall of all In-Line rifle

models with serial numbers ending in -95 or –96.

Example 61-13-xxxxxx-96.

If you have a CVA In-Line model with such a serial number, do not use

or allow anyone else to use the gun. If you have one of these rifles, call

CVA immediately at 770-449-4687 for complete details and instructions on

how to receive a replacement gun.

In May 1999, Blackpowder Products, Inc. purchased the assets of

Connecticut Valley Arms, Inc. and now operates under the trade name of

Connecticut Valley Arms and/or CVA. Any claims relating to the above de-

scribed Voluntary Recall should be addressed to Connecticut Valley Arms,

Inc., not Blackpowder Products, Inc. Blackpowder Products, Inc. assumes

no liability for any products manufactured or sold prior to January 1, 1998.

S. SERVICE & REPAIR (770) 449-4687

MON-FRI 8:30 - 4:00 PM EST

Should your CVA firearm require repair, we recommend that it be re-

turned to our Warranty Repair Center. This will insure all work is performed

by a competent staff of trained technicians.

Any firearm returned to the repair center should be marked to the at-

tention of Repair Department. A letter of instructions should be enclosed to

facilitate handling. Please be sure to include name, address and day-time

phone number. All firearms must be unloaded and shipped via United Par-

cel Service (UPS).

Our Service Department will inspect and evaluate the problem. Should

any work required not be covered by warranty, you will be advised of the

cost. No work will be done without your approval.

T. ORDERING INSTRUCTIONS FOR REPLACEMENT PARTS

1. All correspondence and orders must be addressed to:

CVA

5988 Peachtree Corners East

Norcross, GA 30071

Attention: Customer Service

2. Include in the order:

Model of Gun

Part Number

Part Description

Caliber and Type (Percussion, Flintlock, In-Line)

3. If the proper part identification is not possible from the parts list, send the

specific part in question to aid identification.

4. Discontinued items are subject to availability. CVA will reserve the right to

make compatible substitutions when necessary.

5. Enclose the total retail price of the item plus postage and handling. Refer

to the chart to determine this.

6. Please allow four to six weeks from receipt of order for delivery.

POSTAGE & HANDLING CHART

Orders Totaling: Add

UP TO $20.00 ................................................................................... $3.50

$20.01 - $30.00 ................................................................................. $5.00

$30.01 - $50.00 ................................................................................. $7.00

$50.01 - $80.00 ............................................................................... $10.00

$80.01 - $110.00 ............................................................................. $15.00

$110.01 - $200.00 ........................................................................... $20.00

$200.01 - $500.00 .......................................................................... $25.00

OVER $500.00 ................................................................................ $30.00

Georgia residents must add 6% sales tax.

U. LIMITED LIFETIME WARRANTY

Connecticut Valley Arms (CVA) warrants all factory finished firearms to

be free of defects in material or workmanship, for the lifetime of the firearm,

to the original consumer owner. This warranty is established by return of

the authorized warranty card within fifteen (15) days of purchase and is not

transferable.

Any CVA firearm or part thereof returned postage paid to the address

below will be repaired or replaced to our commercial standard, free of charge,

and returned to the purchaser postage prepaid.

This warranty does not cover any damage resulting from careless han-

dling, improper loading, corrosion, neglect, or customer alteration. Nor does

it cover normal wear of any part, metal or wood finish, cost of inconve-

nience due to product failure, or transportation damage.

Connecticut Valley Arms reserves the right to refuse to repair or re-

place firearms or parts thereof damaged by the above.

This warranty gives you specific legal rights. You may also have other

rights which vary from state to state.

This warranty is void if:

•Any propellant other than the correct type blackpowder or Blackpow-

der Substitute has been used.

•CVA recommended powder charge has been exceeded.

•Any form of plastic patch has been used. (modern day sabots or

PowerBelts™ not included)

NOTES

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NOTES

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FORM 103BA

REV. 04/03

Connecticut Valley Arms

5988 Peachtree Corners East

Norcross, Georgia 30071

CVA Optima Warranty Book PDF

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