D301151X012 S600+ (2017 08)x S600
User Manual: S600
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S600+ Product Data Sheet D301151X012 August 2017 FloBoss™ S600+ Flow Computer The FloBoss™ S600+ Flow Computer (S600+) is a panelmount fiscal flow computer designed specifically for hydrocarbon liquid and gas measurement where versatility and accuracy are high priorities. The FloBoss S600+ builds on the success of its predecessor, the S600, which has been the market-leading panel-mount flow computer from Emerson Process Management. The standard features of the S600+ make it ideal for the following applications: are stored in three separate memory locations (Tri-reg format) for maximum integrity. The LogiCalc user language allows double precision mathematical functions to be performed on database objects. Data logging and archiving capabilities have been significantly increased, and include an extended historian. A typical archive for a ten-stream application would include 333 days of monthly, weekly, daily and hourly reports; plus 50,000 events and 50,000 alarms. Support for FLOWCAL CFX files has been added for enhanced data integrity. Fiscal flow measurement Custody transfer Pipeline measurement Batch loading Meter proving applications Single or multi-stream measurement The S600+ includes an eight-line LCD display and a 29-key keypad. The display and keypad on the S600+ enable you to review or modify system parameters without the need for a PC. The display supports both English and Russian character sets. Flow control Compatibility The S600+ supports multi-stream (up to ten with optional expansion modules), multi-station (up to two) applications that are configured for simultaneous metering of gas, wet gas, crude oil, refined products, LPG, NGLs, etc. The S600+ can accommodate both a liquid and a gas station simultaneously. Supported flow meters or primary elements include turbine, ultrasonic, Coriolis, positive displacement, orifice, Venturi, Annubar, V-Cone®, and Rosemount conditioning orifice plate. The S600+ is fully backwards-compatible with the previous S600 model. The device utilizes existing configurations and tools that you are familiar with. This saves you time otherwise spent on learning and configuring with new tools, and helps to preserve your previous capital investments. You can easily convert existing S600 units to S600+ units, bringing all the benefits of the new product to your existing installation. The S600+ supports an unprecedented number of global measurement standards including those covered by AGA, ISO, GPA, and GERG for gas applications, and API, ASTM, GPA, and NORSOK for liquid applications. The S600+ uses distributed processing to achieve maximum performance. The S600+ contains a more powerful main processor than the original S600. The new CPU incorporates a hardware floating point processor and performs faster calculations than before, minimizing uncertainty and maximizing control. Each additional expansion module utilizes local processors. The local processors convert inputs from field instrumentation into engineering units and drive output signals for process control. Background checks are performed continuously and locally in each module to assure operational validity. All metering calculations are performed using 64-bit (double) precision floating point numbers for the highest accuracy and API compliance. Cumulative totals Remote Automation Solutions FloBoss S600+ Flow Computer S600+ The S600+ has been designed to safeguard the future supply and support of the S600 family for many years to come. Investing in the new S600+ is low risk because the metrological calculations and code utilized in the S600+ has already been field proven in the S600. The S600+ provides increased processing power and memory. This allows Remote Automation Solutions to continue to add new features and functionality to the S600+, and ensures that users continue to benefit from their investment. August 2017 Inputs/Outputs The S600+ is supplied with one I/O (P144) module with one Pulse Mezzanine (P148) module. This provides multiple digital, analog, and pulse inputs and outputs. You can add two additional expansion modules to the S600+. The following expansion modules are available: I/O (P144) module — Provides additional analog and digital I/O. Prover (P154) module — Provides I/O for applications with a prover. The S600+ offers multiple communication options that allow you to interface to a variety of devices (including intelligent primary elements such as USM and Coriolis meters, for which the S600+ has many embedded drivers). The S600+ can be connected to serial and network printers. The increased communication capability of the S600+ enables you to maximize the benefits that are being increasingly realized with these intelligent meters. HART (P188) module — Provides I/O for applications with HART transmitters. Pulse Mezzanine (P148) module — Provides pulse input capability. Additionally, you can use the same communication ports to access the process data that is calculated and stored by the S600+. Available communication interfaces include the following: Configuration of the S600+ is done through the same Windows-based intelligent set-up tool as the S600 (Config600 Lite, Config600 Lite+, or Config600 Pro). You can create or edit configuration files using Config600 Lite+ and Config600 Pro (refer to Specification Sheet Config600). The S600+ provides the following functions through the Config600 configuration tool: Communications Two independent Ethernet 10/100baseT ports. HART® communication is facilitated using an optional 12-channel HART module, supporting point-to-point and multi-drop architectures (up to 50 transmitters). 2 Note: The Pulse Mezzanine module is installed as a daughterboard on an P144 or P154 module, and does not use an additional module slot. Configuration Stream and station totalization. Batch totalization and retro-calculation. An embedded web server allows remote access to the flow computer. This allows for remote diagnostics, report access, and configuration. Security is provided by way of user name and password protection with a detailed event log for audit purposes. Compatible with Windows® Internet Explorer® version 5 or greater (version 9 or greater must use compatibility mode). 3-term PID control with optional secondary control. Flow balancing. Flow scheduling. Automatic proving sequence, including control of two provers by a single S600+. Support for Modbus/TCP or Modbus over Ethernet (10/100 Mbit/s full duplex). Two configurable EIA-232 (RS-232) serial ports for connection to a printer or RTU. Sampler control. Station densitometer. Station gas chromatograph. Comprehensive maintenance mode. Coriolis meter interface. Ultrasonic meter interface. Seven EIA-422/485 (RS-422/RS-485) serial ports (up to 57600 bps baud) for connection to intelligent meters, Modbus SCADA data networks, or a DCS Supervisory System. USB 2.0 port for downloading reports and alarm/event logs. One dedicated configuration port for connection to the Config600™ configuration software. The S600+ can store up to 20 different user configurations which minimizes downtime in the event a replacement is required. www.EmersonProcess.com/Remote S600+ August 2017 FloBoss S600+ Flow Computer CPU Module Processor ColdFire® MPC8313 333 MHz with integral floating point processor Operating System Linux Memory Flash 256 MB DRAM 128 MB SRAM (battery backed) 4 MB Battery Type Lithium, 3 V, 1500 mAh (CR12600SE) Battery Life (typical) 5 to 7 years Hold-up Time (without power) 18 months Battery Backup Hold Time (after battery has failed its load test) 3 months at 20 °C Data Logging The S600+ supports up to 333 days of reports from a 10 stream application, where monthly, weekly, daily, and hourly reports are each archived as standard individual reports. Example: 11 months of monthly, weekly, daily, and hourly reports; plus 50,000 events and 50,000 alarms. Note: Should additional data archiving be required, the individual hourly reports can be stored within their respective daily reports. FlowCal CFX files Common exchange file format (CFX) files direct from S600+ via webserver for Gas Ultrasonic, Liquid Ultrasonic, Liquid Coriolis, or Liquid Turbines (gas records type 2, liquid records type 12) Form C Watchdog Relay Contact Form Change-over contacts Max Current 1A Max Voltage 50 Vdc Maximum Power 30 VA Control Released on de-power, watchdog restart, or software-controlled Type Battery-backed calendar clock Clock Accuracy 0.5 seconds per day Clock Calculations Gas AGA 3 (Volume and Mass), AGA 5, AGA 7, AGA 8, AGA 10 Supports AGA9, using AGA7 to correct to base conditions Supports AGA11, using AGA8 to correct to base conditions ISO 5167, ISO 6976, ISO12213 — 2 & 3 API 21.1 GPA 2172 & 2145 NX 19, NX 19 Mod S-GERG, M-GERG VDI/VDE 2040 PTZ Annubar V-Cone Steam & Water IAPWS-IF97/2007 — regions 1, 2, 4, & 5; IFC-67 — regions 1 & 2 www.EmersonProcess.com/Remote 3 S600+ August 2017 Liquid API CH 11.1 — 2004 / ASTM D 1250-04 / IP 200/04 and Addendum 1 2007 ASTM D 1250-1980 and API MPMS Chapter 11.1 — 1980 (Tables 5, 5A, 5B, 5D, 6, 6A, 6B, 6C, 6D, 23, 23A, 23B, 23D, 23E, 24, 24A, 24B, 24C, 24D, 24E, 53, 53A, 53B, 54, 54A, 54B, 54C, 54D, 59A, 59B, 60A, 60B) ASTM/API 1952 (lookup tables for table 5, 6, 23 and 24) ASTM/API 1952 (algorithm support for tables 23, 24, 53, and 54) API 11.1, API 11.2.1, API 11.2.1M, API 11.2.2, API 11.2.2M, API 11.2.4 API 12.2.1, API 12.2.2, API 12.2.3, API 2540 API 21.2 ASTM D1555 & D1555M GPA TP15, GPA TP16, GPA TP25, GPA TP27 Propylene API 11.3.2.2 Ethylene IUPAC, NIST 1045 & API 11.3.2.1 ISO 91/1 (IP2), ISO 91/2 (IP3) STO 5.9 08 B1, B2, B3 NORSOK I-105 Annex D (water in oil) Downer 1979 calculation of CPL ISO 17089-1 Annex E (Daniel ultrasonic meters, correction of meter geometry) NPD Densitometer algorithms Solartron/Micro Motion, Sarasota/PEEK Prover Compact, uni-directional, bi-directional, master meter, dual chronometry Support for NORSOK statistical evaluation of repeatability Support for 1, 2, or 4 sphere switches Each S600+ can support up to two provers (not simultaneously) Note: Master meter (MM) proving support for MM volume vs Stream volume, MM mass vs Stream mass, and MM volume vs Stream mass. Communications Configuration Port (located on the bottom of the front panel) Ethernet (NTWK1, NTWK2) 4 Connector 6-pin RJ12 Communication Standard RS232D Signals Supplied Tx, Rx, CTS, GND Baud Rate 2400, 4800, 9600, 19200, 38400, 57600 Format Config600 Protocol Speed 10 or 100 Mb/s, full Duplex Media Connectivity 10 or 100baseT, twisted pair utilizing standard RJ45 Protocol Modbus/TCP or Modbus over Ethernet Master, slave, and peer-to-peer Support for gas chromatographs, ultrasonic (Daniel, Instromet, Caldon, and Sick), and Coriolis (Micro Motion) Network printers Can support multiple printers for separate reports, alarms, and events www.EmersonProcess.com/Remote S600+ August 2017 RS232 (COM3, COM4) RS422/RS485 (COM5, COM6, COM7) RS485 (COM9, COM10, COM11, COM12) USB Connector FCC-68 RJ45 Communication Standard RS232D Signals Supplied Tx, Rx, RTS, CTS, DTR, DSR, GND, DCD Baud Rate 2400, 4800, 9600, 19200, 38400, 57600 Format Software configurable Data Protocol ASCII, MODBUS (ASCII, RTU) Master, slave, and peer-to-peer Support for printers, gas chromatographs, ultrasonic (Daniel, Instromet, Caldon, and Sick), and Coriolis (Micro Motion) Connector Standard screw terminals, 3.5 mm pitch Communication Standard Point-to-point RS422 Multi-drop RS422 or RS485 Signals Supplied Tx+, Tx-, Rx+, Rx-, common shield Termination Resistor Jumper-selectable Baud Rate 2400, 4800, 9600, 19200, 38400, 57600 Format Software controlled on each channel Data Protocol ASCII, MODBUS (ASCII, RTU) Connector Standard screw terminals, 3.5 mm pitch Communication Standard Multi-master Signals Supplied Tx, Rx, common shield Baud Rate 2400, 4800, 9600, 19200, 38400, 57600 2-wire RS485 Format Software controlled on each channel Data Protocol ASCII, MODBUS (ASCII, RTU) Connector USB-A Protocol USB 2.0 Extract reports to USB flash drive (VFAT32 format) Type 1 to 5 V, 0 to 5 V, 4 to 20 mA, or 0 to 20 mA, opto-isolated. Two groups of 5 single-ended voltage or current inputs with each group sharing a common return; channels 11 and 12 are current input only. Signal Level 0 to 5 V or 0 to 22 mA Scan Rate All channels can be acquired in less than 1 second Resolution 24 bits, auto-zero, auto-calibrate Conversion Time Less than 100 ms per channel Series Mode Rejection >100 dB at 50 Hz and 60 Hz Voltage Common Mode Range ±50 V as a group relative to computer ground Common Mode Rejection >100 dB at 50 Hz and 60 Hz Input Impedance >10 MΩ (voltage mode), approx 250 Ω (current mode) Calibration Period 2 years to 0.005% of voltage 5 years to 0.01% of voltage Inputs and Outputs Analog Inputs www.EmersonProcess.com/Remote 5 S600+ August 2017 A/D Converter Inputs - Voltage Mode A/D Converter Inputs - Current Mode Frequency/Density Inputs Pulse Inputs — Flow Digital Status Inputs PRT (RTD) Inputs 6 Type of Inputs Single-ended voltage inputs Input Range 0 to 5 V Accuracy ±0.005% of FSD at 23°C (73°F) Ambient Temperature Effect ± 7 ppm/°C (± 4 ppm/°F) from 23°C (73°F) in the range 0 to 45°C (32 to 113°F) Type of Inputs Single-ended current inputs Input Range 0 to 22 mA Accuracy ± 0.02% of FSD at 23°C (73°F) Ambient Temperature Effect ± 10 ppm/°C (± 5.5 ppm/°F) from 23 °C in the range 0 to 45 °C (32 to 113 °F) Type dc coupled, opto-isolated Signal Level 3 V min pk-pk Maximum Input Voltage 12 V pk-pk Current Limit Internally limited to 3 mA Frequency Range 0 to 10 kHz Accuracy 10 ppm Resolution 5 nanoseconds Type Dual pulse or single pulse train, opto-isolated Signal Level ±3.5 V to ±24 V, minimum 5 mA Frequency Range 0 to 10 kHz Security Monitoring IP 252/76 (ISO 6551), level A or B Type 16 opto-isolated inputs, arranged in 4 groups of 4 with common positive connection to allow simple interface to open collector outputs Max Input Voltage 30 V Min Input On Voltage 12 V Max Input Off Voltage 3V Input Impedance 2 to 2.5 kΩ typical Protection Reverse voltage protection Type 4-wire only connection using Pt 100 transducers, opto-isolated PRT (RTD) Resistance 100 Ω [Pt 100 to IEC 751/DIN 43760 (Europe 0.00385), IPTS68 (American 0.00392), Callendar-Van Dusen] Excitation Current 1 mA nominal Measuring Range 60 to 216 Ω (—100°C to +300°C) (—148°F to +572°F) Resolution 0.01°C (0.018°F) Accuracy —100°C to 200°C (—148°F to 392°F) ± 0.01% 200°C to 300°C (392°F to 572°F) ± 0.02% PRT (RTD) Cables Core resistance up to 600 Ω Barriers 9 V, 100 Ω are satisfactory Security Continuous cable/PRT (RTD) integrity tests for earths/ground faults and open circuits www.EmersonProcess.com/Remote S600+ August 2017 Analog Outputs Digital Outputs Pulse Outputs Raw Pulse Outputs Type 4 to 20 mA outputs, opto-isolated Resolution 12-bit minimum Accuracy ± 0.1% at 23°C (73°F) Ambient Temperature Effect 20 ppm/°C (11ppm/°F) from 23°C (73°F) Load Loop Resistance 650 Ω maximum when powered by 15 V local isolated source 470 Ω — 1000 Ω when powered from 24 V external supply Maximum External Supply 32 V Output Form Controlled active current sink to ground return of local floating supply Number of Field Connections 3 terminals per channel Update Time Less than one second Type 3 groups of 4 with common negative, opto-isolated Frequency Range 0 to 0.5 Hz Max Output Saturation Voltage 1.5 V @ 100 mA Low current Saturation Voltage 600 mV @ 1 mA to suit TTL style input, with 4.7 kΩ pull-up to 5 V Max Output Standoff Voltage 42 V (limited by transorb) Max Output Current 100 mA Reset/Power on State All digital outputs OFF Type Opto-isolated open-collectors Frequency Range 0 to 100 Hz Max Output Current 100 mA Max Output Saturation Voltage 1.5 V @ 100 mA Low Current Saturation Voltage 600 mV @ 1 mA to suit TTL style input Max Output Standoff Voltage 42 V (limited by transorb) Type Digital ground-referenced open-collector Gating Software controlled Max Output Saturation 1.5 V Max Output Standoff Voltage 26 V (limited by transorb) Max Output Current 100 mA Frequency Range 0 to 10 kHz Minimum On Period 100 μs (microseconds) Use To bus together several streams to a common prover computer www.EmersonProcess.com/Remote 7 S600+ August 2017 Expansion Modules The FloBoss S600+ is supplied with one I/O (P144) module and one Pulse Mezzanine (P148) module as standard. Two additional module slots are available. Optional modules include the following: I/O (P144) Module (1 standard, additional modules are optional) Provides the S600+ with additional analog and digital I/O Analog Inputs Quantity 12 Analog Outputs Quantity 4 Digital Inputs Quantity 16 Digital Outputs Quantity 12 Pulse Inputs — Flow (requires Pulse Mezzanine module) Quantity 2 dual pulse or 4 single pulse Frequency Density Inputs Quantity 3 PRT (RTD) Inputs Quantity 3 Pulse Outputs Quantity 5 Raw Pulse Output Quantity 1, raw pulse output for proving, 0 to 10 kHz Pulse Mezzanine (P148) Module Provides S600+ with pulse input capability. Prover (P154) Module (optional) Provides the S600+ with an interface to a prover HART (P188) Module (optional) Quantity 2 dual pulse or 4 single pulse Note: The Pulse Mezzanine module is installed as a daughter board on an I/O (P144) or Prover (P154) module and does not use an additional module slot. Prover Types Compact, uni-directional, bi-directional, master meter, dual chronometry. Up to 4 sphere switch Digital Inputs Quantity Digital Outputs Quantity 12 Pulse Inputs — Flow (requires Pulse Mezzanine module) Quantity 2 dual pulse or 4 single pulse Frequency Density Inputs Quantity 2 Pulse Outputs Quantity 4 Raw Pulse Input Quantity 3 Phase Loop Lock Input Quantity 1 Switch Detect Quantity 4 32 Provides the S600+ with an interface to HART transmitters Quantity 12 channels. Each channel can be configured for point-point or multidrop communications. In multi-drop mode, each channel can support up to 8 transmitters. Modes Supports dual master (primary or secondary), read only (cannot be used to change constants on the HART device). Does not support burst mode. Max. Number of HART Transmitters 50 Note: Contact technical support to obtain a list of HART devices tested with the S600+. Power Supply Voltage 8 20 to 32 Vdc, 30 Vdc nominal, 48 W maximum www.EmersonProcess.com/Remote S600+ August 2017 Typical 18 W with 1 I/O module 24 W with 2 I/O modules 36 W with 3 I/O modules Protection 2.5 A anti-surge slow blow fuse Inrush Current Thermistor protection providing 6 A at 25ºC Supply Isolation Three-way, galvanically isolated from input to computer, supply and ground, 50 V Hold-up Period > 10 ms after power fail flag Maximum Input Ripple 2 V pk-pk Input Power Fail Flag 17 to19 Vdc Power Outputs 24 Vdc, 500 mA 15 Vdc, 100 mA 50 Vdc isolation The outputs are isolated from the supply voltage and from the computer. Physical Enclosure Type Classification IP50 from front panel Dimensions Case 84.5 mm W by 270 mm H by 303.8 mm D (3.327 in. W by 10.63 in. H by 11.94 in. D) Display Keypad Molding 85 mm W by 269 mm H by 28 mm D (3.35 in. W by 10.59 in. H by 1.10 in. D) Panel Cutout 66 mm W by 150 mm H (2.6 in. W by 5.9 in. H) with ±1 mm tolerance Pitch Between Cases 110 mm (4.33 in.) giving 25 mm (0.98 in.) air gap Max Panel Thickness 10 mm (0.39 in.) Weight Painted, welded steel outer case with plastic front panel 4.3 kg (9.48 lb) approximate with a single I/O module configuration Circuit Boards Eurocard-compatible, slide in and out from the rear Access Allow 300 mm (11.81 in.) clearance directly behind case for maintenance Display-Keypad Graphics Display LCD 128 x 64 pixel (8 lines of 20 alpha-characters) with LED backlight, using a Toshiba T6963 LCD controller Keyboard 29 self-colored silicon rubber keys with tactile feel Alarm/Status 3 color LED (green, amber, red) Configuration Port RJ12 connector for the Config600 package on the bottom of the front panel molding Languages The display supports English and Russian character sets. Environmental Operating Temperature −10 °C to 55 °C (14 °F to 131 °F) Storage Temperature −40 °C to 70 °C (−40 °F to 158 °F) Relative Humidity 90% non-condensing Safety Classification For use in a classified safe electrical area www.EmersonProcess.com/Remote 9 S600+ August 2017 Approvals Approval Standards EMC Standards EMC Directive 2014/30/EU IEC 61000-4-2 (Electrostatic Discharge) IEC 61000-4-3 (Radiated Immunity) IEC 61000-4-4 (Fast Transients) IEC 61000-4-5 (Surges) IEC 61000-4-6 (Conducted RF) IEC 61000-4-8 (Power Frequency Magnetic Field) IEC 61000-4-29 (Voltage Dips, Interrupts & Tolerance) IEC 55022 (Radiated Emissions) MID M1/E2 (Gas) of European Directive 2014/32/EU in accordance with WELMEC 8.8 EN 12405-1:2005+A2:2010 MID M1/E2 (Liquid) of European Directive 2014/32/EU in accordance with WELMEC 8.8 OIML R117-1, Ed 2007 Metrology Standards INMETRO, Portaria Inmetro/Dimel n.º 188, de 30 de stembro de 2016 ONML Miscellaneous Approvals ONML (L’Office National de Métrologie Légale), Algeria Cert 518/DIR/ONML/DT/MF/DW/12 Customs Union TR CU 004/2011, TR CU 020/2011 Certified by “Technoneftegaz” TC RU C-US.HO03.B.00304 valid from 30.06.2015 to 29.06.2020 RoHS2 RoHS2 EU Directive 2011/65/EU RoHS (China) 10 www.EmersonProcess.com/Remote July 2017 S600+ For customer service and technical support, visit www.EmersonProcess.com/Remote/Support. Global Headquarters, North America, and Latin America: Emerson Automation Solutions Remote Automation Solutions 6005 Rogerdale Road Houston, TX 77072 U.S.A. T +1 281 879 2699 | F +1 281 988 4445 www.EmersonProcess.com/Remote Europe: Emerson Automation Solutions Remote Automation Solutions Unit 8, Waterfront Business Park Dudley Road, Brierley Hill Dudley UK DY5 1LX T +44 1384 487200 | F +44 1384 487258 Middle East/Africa: Emerson Automation Solutions Remote Automation Solutions Emerson FZE P.O. Box 17033 Jebel Ali Free Zone — South 2 Dubai U.A.E. T +971 4 8118100 | F +971 4 8865465 Asia-Pacific: Emerson Automation Solutions Remote Automation Solutions 1 Pandan Crescent Singapore 128461 T +65 6777 8211| F +65 6777 0947 Remote Automation Solutions © 2012—2017 Remote Automation Solutions, a business unit of Emerson Automation Solutions. All rights reserved. This publication is for informational purposes only. While every effort has been made to ensure accuracy, this publication shall not be read to include any warranty or guarantee, express or implied, including as regards the products or services described or their use or applicability. Remote Automation Solutions (RAS) reserves the right to modify or improve the designs or specifications of its products at any time without notice. All sales are governed by RAS terms and conditions which are available upon request. RAS accepts no responsibility for proper selection, use or maintenance of any product, which remains solely with the purchaser and/or end-user.
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