D301151X012 S600+ (2017 08)x S600
User Manual: S600
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S600+ Product Data Sheet
D301151X012 August 2017
Remote Automation Solutions
FloBoss™ S600+ Flow Computer
The FloBoss™ S600+ Flow Computer (S600+) is a panel-
mount fiscal flow computer designed specifically for
hydrocarbon liquid and gas measurement where
versatility and accuracy are high priorities. The FloBoss
S600+ builds on the success of its predecessor, the S600,
which has been the market-leading panel-mount flow
computer from Emerson Process Management.
The standard features of the S600+ make it ideal for the
following applications:
Fiscal flow measurement
Custody transfer
Pipeline measurement
Batch loading
Meter proving applications
Single or multi-stream measurement
Flow control
The S600+ supports multi-stream (up to ten with
optional expansion modules), multi-station (up to two)
applications that are configured for simultaneous
metering of gas, wet gas, crude oil, refined products,
LPG, NGLs, etc. The S600+ can accommodate both a
liquid and a gas station simultaneously.
Supported flow meters or primary elements include
turbine, ultrasonic, Coriolis, positive displacement,
orifice, Venturi, Annubar, V-Cone®, and Rosemount
conditioning orifice plate.
The S600+ supports an unprecedented number of global
measurement standards including those covered by
AGA, ISO, GPA, and GERG for gas applications, and API,
ASTM, GPA, and NORSOK for liquid applications.
The S600+ uses distributed processing to achieve
maximum performance. The S600+ contains a more
powerful main processor than the original S600. The
new CPU incorporates a hardware floating point
processor and performs faster calculations than before,
minimizing uncertainty and maximizing control.
Each additional expansion module utilizes local
processors. The local processors convert inputs from
field instrumentation into engineering units and drive
output signals for process control. Background checks
are performed continuously and locally in each module
to assure operational validity.
All metering calculations are performed using 64-bit
(double) precision floating point numbers for the
highest accuracy and API compliance. Cumulative totals
are stored in three separate memory locations (Tri-reg
format) for maximum integrity. The LogiCalc user
language allows double precision mathematical functions
to be performed on database objects.
Data logging and archiving capabilities have been
significantly increased, and include an extended historian.
A typical archive for a ten-stream application would
include 333 days of monthly, weekly, daily and hourly
reports; plus 50,000 events and 50,000 alarms. Support
for FLOWCAL CFX files has been added for enhanced data
integrity.
The S600+ includes an eight-line LCD display and a 29-key
keypad. The display and keypad on the S600+ enable you
to review or modify system parameters without the need
for a PC. The display supports both English and Russian
character sets.
Compatibility
The S600+ is fully backwards-compatible with the previous
S600 model. The device utilizes existing configurations
and tools that you are familiar with. This saves you time
otherwise spent on learning and configuring with new
tools, and helps to preserve your previous capital
investments. You can easily convert existing S600 units to
S600+ units, bringing all the benefits of the new product
to your existing installation.
FloBoss S600+ Flow Computer
S600+ August 2017
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The S600+ has been designed to safeguard the future
supply and support of the S600 family for many years to
come. Investing in the new S600+ is low risk because the
metrological calculations and code utilized in the S600+
has already been field proven in the S600. The S600+
provides increased processing power and memory. This
allows Remote Automation Solutions to continue to add
new features and functionality to the S600+, and
ensures that users continue to benefit from their
investment.
Communications
The S600+ offers multiple communication options that
allow you to interface to a variety of devices (including
intelligent primary elements such as USM and Coriolis
meters, for which the S600+ has many embedded
drivers). The S600+ can be connected to serial and
network printers. The increased communication
capability of the S600+ enables you to maximize the
benefits that are being increasingly realized with these
intelligent meters.
Additionally, you can use the same communication ports
to access the process data that is calculated and stored
by the S600+. Available communication interfaces
include the following:
Two independent Ethernet 10/100baseT ports.
HART® communication is facilitated using an
optional 12-channel HART module, supporting
point-to-point and multi-drop architectures (up to
50 transmitters).
An embedded web server allows remote access to
the flow computer. This allows for remote
diagnostics, report access, and configuration.
Security is provided by way of user name and
password protection with a detailed event log for
audit purposes. Compatible with Windows®
Internet Explorer® version 5 or greater (version 9 or
greater must use compatibility mode).
Two configurable EIA-232 (RS-232) serial ports for
connection to a printer or RTU.
Seven EIA-422/485 (RS-422/RS-485) serial ports (up
to 57600 bps baud) for connection to intelligent
meters, Modbus SCADA data networks, or a DCS
Supervisory System.
USB 2.0 port for downloading reports and
alarm/event logs.
One dedicated configuration port for connection to
the Config600™ configuration software.
Inputs/Outputs
The S600+ is supplied with one I/O (P144) module with
one Pulse Mezzanine (P148) module. This provides
multiple digital, analog, and pulse inputs and outputs. You
can add two additional expansion modules to the S600+.
The following expansion modules are available:
I/O (P144) module — Provides additional analog and
digital I/O.
Prover (P154) module — Provides I/O for applications
with a prover.
HART (P188) module — Provides I/O for applications
with HART transmitters.
Pulse Mezzanine (P148) module — Provides pulse
input capability.
Note: The Pulse Mezzanine module is installed as a
daughterboard on an P144 or P154 module,
and does not use an additional module slot.
Configuration
Configuration of the S600+ is done through the same
Windows-based intelligent set-up tool as the S600
(Config600 Lite, Config600 Lite+, or Config600 Pro). You
can create or edit configuration files using Config600 Lite+
and Config600 Pro (refer to Specification Sheet
Config600). The S600+ provides the following functions
through the Config600 configuration tool:
Stream and station totalization.
Batch totalization and retro-calculation.
3-term PID control with optional secondary control.
Flow balancing.
Flow scheduling.
Automatic proving sequence, including control of two
provers by a single S600+.
Support for Modbus/TCP or Modbus over Ethernet
(10/100 Mbit/s full duplex).
Sampler control.
Station densitometer.
Station gas chromatograph.
Comprehensive maintenance mode.
Coriolis meter interface.
Ultrasonic meter interface.
The S600+ can store up to 20 different user configurations
which minimizes downtime in the event a replacement is
required.
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FloBoss S600+ Flow Computer
CPU Module
Processor ColdFire® MPC8313 333 MHz with integral floating point processor
Operating System Linux
Memory Flash 256 MB
DRAM 128 MB
SRAM
(battery backed)
4 MB
Battery Type Lithium, 3 V, 1500 mAh (CR12600SE)
Battery Life
(typical)
5 to 7 years
Hold-up Time
(without power)
18 months
Battery Backup
Hold Time
(after battery has
failed its load
test)
3 months at 20 °C
Data Logging The S600+ supports up to 333 days of reports from a 10 stream application, where monthly,
weekly, daily, and hourly reports are each archived as standard individual reports.
Example: 11 months of monthly, weekly, daily, and hourly reports; plus 50,000 events and
50,000 alarms.
Note: Should additional data archiving be required, the individual hourly reports can be
stored within their respective daily reports.
FlowCal CFX files Common exchange file format (CFX) files direct from S600+ via webserver for Gas Ultrasonic,
Liquid Ultrasonic, Liquid Coriolis, or Liquid Turbines (gas records type 2, liquid records type
12)
Form C Watchdog Relay Contact Form Change-over contacts
Max Current 1 A
Max Voltage 50 Vdc
Maximum Power 30 VA
Control Released on de-power, watchdog restart, or software-controlled
Clock Type Battery-backed calendar clock
Clock Accuracy 0.5 seconds per day
Calculations
Gas AGA 3 (Volume and Mass), AGA 5, AGA 7, AGA 8, AGA 10
Supports AGA9, using AGA7 to correct to base conditions
Supports AGA11, using AGA8 to correct to base conditions
ISO 5167, ISO 6976, ISO12213 — 2 & 3
API 21.1
GPA 2172 & 2145
NX 19, NX 19 Mod
S-GERG, M-GERG
VDI/VDE 2040
PTZ
Annubar
V-Cone
Steam & Water IAPWS-IF97/2007 — regions 1, 2, 4, & 5; IFC-67 — regions 1 & 2
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Liquid API CH 11.1 — 2004 / ASTM D 1250-04 / IP 200/04 and Addendum 1 2007
ASTM D 1250-1980 and API MPMS Chapter 11.1 — 1980 (Tables 5, 5A, 5B, 5D, 6, 6A, 6B, 6C,
6D, 23, 23A, 23B, 23D, 23E, 24, 24A, 24B, 24C, 24D, 24E, 53, 53A, 53B, 54, 54A, 54B, 54C,
54D, 59A, 59B, 60A, 60B)
ASTM/API 1952 (lookup tables for table 5, 6, 23 and 24)
ASTM/API 1952 (algorithm support for tables 23, 24, 53, and 54)
API 11.1, API 11.2.1, API 11.2.1M, API 11.2.2, API 11.2.2M, API 11.2.4
API 12.2.1, API 12.2.2, API 12.2.3, API 2540
API 21.2
ASTM D1555 & D1555M
GPA TP15, GPA TP16, GPA TP25, GPA TP27
Propylene API 11.3.2.2
Ethylene IUPAC, NIST 1045 & API 11.3.2.1
ISO 91/1 (IP2), ISO 91/2 (IP3)
STO 5.9 08 B1, B2, B3
NORSOK I-105 Annex D (water in oil)
Downer 1979 calculation of CPL
ISO 17089-1 Annex E (Daniel ultrasonic meters, correction of meter geometry)
NPD
Densitometer algorithms Solartron/Micro Motion, Sarasota/PEEK
Prover Compact, uni-directional, bi-directional, master meter, dual chronometry
Support for NORSOK statistical evaluation of repeatability
Support for 1, 2, or 4 sphere switches
Each S600+ can support up to two provers (not simultaneously)
Note: Master meter (MM) proving support for MM volume vs Stream volume, MM mass vs
Stream mass, and MM volume vs Stream mass.
Communications
Configuration Port (located on
the bottom of the front panel)
Connector 6-pin RJ12
Communication
Standard
RS232D
Signals Supplied Tx, Rx, CTS, GND
Baud Rate 2400, 4800, 9600, 19200, 38400, 57600
Format Config600 Protocol
Ethernet
(NTWK1, NTWK2)
Speed 10 or 100 Mb/s, full Duplex
Media Connectivity 10 or 100baseT, twisted pair utilizing standard RJ45
Protocol Modbus/TCP or Modbus over Ethernet
Master, slave, and peer-to-peer
Support for gas chromatographs, ultrasonic (Daniel, Instromet,
Caldon, and Sick), and Coriolis (Micro Motion)
Network printers Can support multiple printers for separate reports, alarms, and events
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RS232
(COM3, COM4)
Connector FCC-68 RJ45
Communication
Standard
RS232D
Signals Supplied Tx, Rx, RTS, CTS, DTR, DSR, GND, DCD
Baud Rate 2400, 4800, 9600, 19200, 38400, 57600
Format Software configurable
Data Protocol ASCII, MODBUS (ASCII, RTU)
Master, slave, and peer-to-peer
Support for printers, gas chromatographs, ultrasonic (Daniel,
Instromet, Caldon, and Sick), and Coriolis (Micro Motion)
RS422/RS485
(COM5, COM6, COM7)
Connector Standard screw terminals, 3.5 mm pitch
Communication
Standard
Point-to-point RS422
Multi-drop RS422 or RS485
Signals Supplied Tx+, Tx-, Rx+, Rx-, common shield
Termination
Resistor
Jumper-selectable
Baud Rate 2400, 4800, 9600, 19200, 38400, 57600
Format Software controlled on each channel
Data Protocol ASCII, MODBUS (ASCII, RTU)
RS485
(COM9, COM10, COM11,
COM12)
Connector Standard screw terminals, 3.5 mm pitch
Communication
Standard
Multi-master 2-wire RS485
Signals Supplied Tx, Rx, common shield
Baud Rate 2400, 4800, 9600, 19200, 38400, 57600
Format Software controlled on each channel
Data Protocol ASCII, MODBUS (ASCII, RTU)
USB Connector USB-A
Protocol USB 2.0
Extract reports to USB flash drive (VFAT32 format)
Inputs and Outputs
Analog Inputs Type 1 to 5 V, 0 to 5 V, 4 to 20 mA, or 0 to 20 mA, opto-isolated. Two
groups of 5 single-ended voltage or current inputs with each group
sharing a common return; channels 11 and 12 are current input only.
Signal Level 0 to 5 V or 0 to 22 mA
Scan Rate All channels can be acquired in less than 1 second
Resolution 24 bits, auto-zero, auto-calibrate
Conversion Time Less than 100 ms per channel
Series Mode
Rejection
>100 dB at 50 Hz and 60 Hz
Voltage Common
Mode Range
±50 V as a group relative to computer ground
Common Mode
Rejection
>100 dB at 50 Hz and 60 Hz
Input Impedance >10 MΩ (voltage mode), approx 250 Ω (current mode)
Calibration Period
2 years to 0.005% of voltage
5 years to 0.01% of voltage
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A/D Converter
Inputs - Voltage
Mode
Type of Inputs Single-ended voltage inputs
Input Range 0 to 5 V
Accuracy ±0.005% of FSD at 23°C (73°F)
Ambient
Temperature
Effect
± 7 ppm/°C (± 4 ppm/°F) from 23°C (73°F) in the
range 0 to 45°C (32 to 113°F)
A/D Converter
Inputs - Current
Mode
Type of Inputs Single-ended current inputs
Input Range 0 to 22 mA
Accuracy ± 0.02% of FSD at 23°C (73°F)
Ambient
Temperature
Effect
± 10 ppm/°C (± 5.5 ppm/°F) from 23 °C in the
range 0 to 45 °C (32 to 113 °F)
Frequency/Density Inputs Type dc coupled, opto-isolated
Signal Level 3 V min pk-pk
Maximum Input
Voltage
12 V pk-pk
Current Limit Internally limited to 3 mA
Frequency Range 0 to 10 kHz
Accuracy 10 ppm
Resolution 5 nanoseconds
Pulse Inputs — Flow Type Dual pulse or single pulse train, opto-isolated
Signal Level ±3.5 V to ±24 V, minimum 5 mA
Frequency Range 0 to 10 kHz
Security Monitoring IP 252/76 (ISO 6551), level A or B
Digital Status Inputs Type 16 opto-isolated inputs, arranged in 4 groups of 4 with common
positive connection to allow simple interface to open collector
outputs
Max Input Voltage 30 V
Min Input On
Voltage
12 V
Max Input Off
Voltage
3 V
Input Impedance 2 to 2.5 kΩ typical
Protection Reverse voltage protection
PRT (RTD) Inputs Type 4-wire only connection using Pt 100 transducers, opto-isolated
PRT (RTD)
Resistance
100 Ω [Pt 100 to IEC 751/DIN 43760 (Europe 0.00385), IPTS68
(American 0.00392), Callendar-Van Dusen]
Excitation Current 1 mA nominal
Measuring Range 60 to 216 Ω (—100°C to +300°C) (—148°F to +572°F)
Resolution 0.01°C (0.018°F)
Accuracy —100°C to 200°C (—148°F to 392°F) ± 0.01%
200°C to 300°C (392°F to 572°F) ± 0.02%
PRT (RTD) Cables Core resistance up to 600 Ω
Barriers 9 V, 100 Ω are satisfactory
Security
Continuous cable/PRT (RTD) integrity tests for earths/ground faults
and open circuits
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Analog Outputs Type 4 to 20 mA outputs, opto-isolated
Resolution 12-bit minimum
Accuracy ± 0.1% at 23°C (73°F)
Ambient
Temperature Effect
20 ppm/°C (11ppm/°F) from 23°C (73°F)
Load Loop
Resistance
650 Ω maximum when powered by 15 V local isolated source
470 Ω — 1000 Ω when powered from 24 V external supply
Maximum External
Supply
32 V
Output Form Controlled active current sink to ground return of local floating supply
Number of Field
Connections
3 terminals per channel
Update Time Less than one second
Digital Outputs Type 3 groups of 4 with common negative, opto-isolated
Frequency Range 0 to 0.5 Hz
Max Output
Saturation Voltage
1.5 V @ 100 mA
Low current
Saturation Voltage
600 mV @ 1 mA to suit TTL style input, with 4.7 kΩ pull-up to 5 V
Max Output
Standoff Voltage
42 V (limited by transorb)
Max Output
Current
100 mA
Reset/Power on
State
All digital outputs OFF
Pulse Outputs Type Opto-isolated open-collectors
Frequency Range 0 to 100 Hz
Max Output
Current
100 mA
Max Output
Saturation Voltage
1.5 V @ 100 mA
Low Current
Saturation Voltage
600 mV @ 1 mA to suit TTL style input
Max Output
Standoff Voltage
42 V (limited by transorb)
Raw Pulse Outputs Type Digital ground-referenced open-collector
Gating Software controlled
Max Output
Saturation
1.5 V
Max Output
Standoff Voltage
26 V (limited by transorb)
Max Output
Current
100 mA
Frequency Range 0 to 10 kHz
Minimum On
Period
100 μs (microseconds)
Use To bus together several streams to a common prover computer
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Expansion Modules
The FloBoss S600+ is supplied with one I/O (P144) module and one Pulse Mezzanine (P148) module as standard. Two additional
module slots are available. Optional modules include the following:
I/O (P144) Module
(1 standard, additional
modules are optional)
Provides the S600+ with additional analog and digital I/O
Analog Inputs Quantity 12
Analog Outputs Quantity 4
Digital Inputs Quantity 16
Digital Outputs Quantity 12
Pulse Inputs — Flow
(requires Pulse
Mezzanine module)
Quantity 2 dual pulse or 4 single pulse
Frequency Density
Inputs
Quantity 3
PRT (RTD) Inputs Quantity 3
Pulse Outputs Quantity 5
Raw Pulse Output Quantity 1, raw pulse output for proving, 0 to 10 kHz
Pulse Mezzanine (P148)
Module
Provides S600+ with pulse input capability.
Quantity 2 dual pulse or 4 single pulse
Note: The Pulse Mezzanine module is installed as a daughter board
on an I/O (P144) or Prover (P154) module and does not use an
additional module slot.
Prover (P154) Module
(optional)
Provides the S600+ with an interface to a prover
Prover Types Compact, uni-directional, bi-directional, master meter, dual
chronometry. Up to 4 sphere switch
Digital Inputs Quantity 32
Digital Outputs Quantity 12
Pulse Inputs — Flow
(requires Pulse
Mezzanine module)
Quantity 2 dual pulse or 4 single pulse
Frequency Density
Inputs
Quantity 2
Pulse Outputs Quantity 4
Raw Pulse Input Quantity 3
Phase Loop Lock
Input
Quantity 1
Switch Detect Quantity 4
HART (P188) Module
(optional)
Provides the S600+ with an interface to HART transmitters
Quantity 12 channels. Each channel can be configured for point-point or multi-
drop communications. In multi-drop mode, each channel can support
up to 8 transmitters.
Modes Supports dual master (primary or secondary), read only (cannot be
used to change constants on the HART device). Does not support
burst mode.
Max. Number of
HART Transmitters
50
Note: Contact technical support to obtain a list of HART devices tested with the S600+.
Power
Supply Voltage 20 to 32 Vdc, 30 Vdc nominal, 48 W maximum
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Typical 18 W with 1 I/O module
24 W with 2 I/O modules
36 W with 3 I/O modules
Protection 2.5 A anti-surge slow blow fuse
Inrush Current Thermistor protection providing 6 A at 25ºC
Supply Isolation Three-way, galvanically isolated from input to computer, supply and ground, 50 V
Hold-up Period > 10 ms after power fail flag
Maximum Input Ripple 2 V pk-pk
Input Power Fail Flag 17 to19 Vdc
Power Outputs 24 Vdc, 500 mA
15 Vdc, 100 mA
50 Vdc isolation
The outputs are isolated from the supply voltage and from the computer.
Physical
Enclosure Type Painted, welded steel outer case with plastic front panel
Classification IP50 from front panel
Dimensions Case
84.5 mm W by 270 mm H by 303.8 mm D (3.327 in. W by 10.63 in. H
by 11.94 in. D)
Display Keypad
Molding
85 mm W by 269 mm H by 28 mm D (3.35 in. W by 10.59 in. H by 1.10
in. D)
Panel Cutout 66 mm W by 150 mm H (2.6 in. W by 5.9 in. H) with ±1 mm tolerance
Pitch Between
Cases
110 mm (4.33 in.) giving 25 mm (0.98 in.) air gap
Max Panel
Thickness
10 mm (0.39 in.)
Weight 4.3 kg (9.48 lb) approximate with a single I/O module configuration
Circuit Boards Eurocard-compatible, slide in and out from the rear
Access Allow 300 mm (11.81 in.) clearance directly behind case for maintenance
Display-Keypad Graphics Display
LCD 128 x 64 pixel (8 lines of 20 alpha-characters) with LED backlight,
using a Toshiba T6963 LCD controller
Keyboard 29 self-colored silicon rubber keys with tactile feel
Alarm/Status 3 color LED (green, amber, red)
Configuration Port
RJ12 connector for the Config600 package on the bottom of the front
panel molding
Languages The display supports English and Russian character sets.
Environmental
Operating Temperature −10 °C to 55 °C (14 °F to 131 °F)
Storage Temperature −40 °C to 70 °C (−40 °F to 158 °F)
Relative Humidity 90% non-condensing
Safety Classification For use in a classified safe electrical area
S600+
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Approvals
Approval Standards EMC Directive 2014/30/EU
EMC Standards IEC 61000-4-2 (Electrostatic Discharge)
IEC 61000-4-3 (Radiated Immunity)
IEC 61000-4-4 (Fast Transients)
IEC 61000-4-5 (Surges)
IEC 61000-4-6 (Conducted RF)
IEC 61000-4-8 (Power Frequency Magnetic Field)
IEC 61000-4-29 (Voltage Dips, Interrupts & Tolerance)
IEC 55022 (Radiated Emissions)
Metrology Standards
MID M1/E2 (Gas) of European Directive 2014/32/EU in accordance
with WELMEC 8.8 EN 12405-1:2005+A2:2010
MID M1/E2 (Liquid) of European Directive 2014/32/EU in accordance
with WELMEC 8.8 OIML R117-1, Ed 2007
INMETRO, Portaria Inmetro/Dimel n.º 188, de 30 de stembro de 2016
ONML
ONML (L’Office National de Métrologie Légale), Algeria
Cert 518/DIR/ONML/DT/MF/DW/12
Miscellaneous Approvals Customs Union
TR CU 004/2011, TR CU 020/2011
Certified by “Technoneftegaz”
TC RU C-US.HO03.B.00304 valid from 30.06.2015 to 29.06.2020
RoHS2
RoHS2 EU Directive 2011/65/EU
RoHS (China)
July 2017 S600+
For customer service and technical su
pp
ort,
visit www.EmersonProcess.com/Remote/Support.
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q
uarters,
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Emerson Automation Solutions
Remote Automation Solutions
6005 Rogerdale Road
Houston, TX 77072 U.S.A.
T +1 281 879 2699 | F +1 281 988 4445
www.EmersonProcess.com/Remote
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Solutions. All rights reserved.
This publication is for informational purposes only. While every effort has been made to ensure
accuracy, this publication shall not be read to include any warranty or guarantee, express or
implied, including as regards the products or services described or their use or applicability.
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