3X Data Submittal STEAM
User Manual: 3X
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th 3524 East 4 St. Hutchinson, KS 67501 Phone (620) 662-6693 Fax (620) 662-7586 www.superiorboiler.com SUBMITTAL DATA FOR LOW PRESSURE STEAM th 3524 East 4 St. Hutchinson, KS 67501 Phone (620) 662-6693 Fax (620) 662-7586 www.superiorboiler.com SUBMITTAL # TABLE OF CONTENTS SBW --------------------------- Superior Submittal Policy SBW --------------------------- Specification Sheet ( 1 Pages) SBW --------------------------- Boiler Bulletin SBW Dwg. Boiler R&D Drawing SBW Dwg. Submittal Wiring Diagram SBW Form: SBSTC Terms and Conditions of Sale SBW --------------------------- Warranty SBW --------------------------- Boiler Unloading Instructions SBW Form: SBWBOS Extended Outdoor Storage SBW --------------------------- Boil-Out of a New Unit SBW --------------------------- Space Requirements to Open Rear Door McDonnell-Miller Catalog Page 55 MM 157S Low Water Cut-Off Apollo No. 70-105-01 Water Column Blowdown Valve Warrick Form No. E-7 Form No. D-22 Series 26 Aux. Low Water Cutoff Series 3E Fittings th 3524 East 4 St. Hutchinson, KS 67501 Phone (620) 662-6693 Fax (620) 662-7586 www.superiorboiler.com SUBMITTAL # TABLE OF CONTENTS (Continued) Honeywell Form 71-2429-2 L404 Pressuretrol Controllers Honeywell Form 60-2156-1 L4079 Pressuretrol Limit Control Honeywell Form 60-2152-5 L91 Pressuretrol Controllers Ashcroft Catalog Page 74 Type 1379AS Pressure Gauge Kunkle Model 6021 Bronze Safety Valves SPEC SHEET - STEAM PAGE S.O. NO. DATE RECEIVED: STATUS: SUBMITTALS REQ'D: R&D SHEET SETS PROPOSAL W.D. BURNER RELEASED DATE SOLD TO: 8-X-1000-S150-M NOMINAL HP 200 OUTPUT SECTION I DESIGN PRESSURE SAFETY VALVE(S): MBH 150 PSI STEAM OPERATING PRESSURE STEM MODEL FIG. NO. SIZE N/S FIG. NO. SIZE FEEDWATER CONTROL: ON-OFF RANGE ºF PNEUMATIC MOD. ATO LS X LEVEL CONTROLLER CHAIN OPERATED LS X FIG. NO. MODEL SIZE 1.00" WARRICK 26MB1A0F/3E1B HIGH WATER RS LEAKAGE RATE TO BE APPROXIMATELY PSI DROP ACROSS VALVE. 3-VALVE BY-PASS: TOP ALARM MODEL GATE N/S FIG. FIG.NO. NO. SIZE SIZE GLOBE N/S FIG. NO. SIZE ******************************************************************************** 1 OPERATOR L404F 1102 RANGE PSI PSI 10-150 M N/S FIG. NO. SIZE 1 LIMIT L4079B 1041 RANGE 10-150 M N/S FIG. NO. SIZE 1 FIRING RATE L91B 1050 RANGE CHEMICAL FEED VALVES: 5-150 M ASHCROFT 6.00" FIG. NO. RANGE AIR VENT VALVE: TURBULATORS: COMPLETED BY: METERING W/GAUGE/TEST COCK X STEAM GAUGE: 0-300 PSI N/S M L TYPE N/S N/S LS RS LS FIG. NO. SIZE FIG. NO. SIZE FULL LENGTH SKIMMER W/SYPHON X BOTTOM BLOWOFF VALVE(S): SIZE BROCK DATE STOP 1379AS RS SURFACE BLOWDOWN VALVE(S): RANGE DIAL PSI PSI ABOVE BOILER OPERATING PRESSURE. DO NOT EXCEED M LS CUTOFF CLASS M SIZE PRESSURE DROP ACROSS VALVE. PUMP SUPPLY PRESSURE TOP X LS ATC IMPORTANT: VALVE SELECTION BASED ON MINIMUM M 70-105-01 RS ELECT.MOD. MODEL NO. SEAT M X INTEGRAL TO LWCO VALVE MAKE TOP MM 157S PSIG ******************************************************************************** L RS PSIG LS N/S WATER COLUMN BLOWDOWN VALVE(S); AUX. L.W.C.O.: RS CHECK: BLUE 150 SET @ N/S TRI-COCKS X RS SET @ GATE: 12 X 12 X 4 NEMA 1 PRIMARY L.W.C.O. 1.25" X 1.50" PAINT W/LOCKING QUAD X W/BEARINGS STACK THERMOMETER GAUGE GLASS X SIZE L PSI STEAM STACK DAMPER: X BOILER J-BOX M 6021GF FEEDWATER VALVE(S): SUPERIOR DIAL 2 KUNKLE SIZE NAMEPLATE: APOLLO WA&R MANUALS REQ'D: MODEL: 1 SHIP WEEK OF LOCATION: OIL PIPING DATE REQ'D: OF JOB: SUBMITTAL NO. GAS PIPING 1 NAT.BOARD NO. MS CSD-1 ENG.: LOW-FIRE ELECTRICAL TEST ONLY LS N/S FIG. NO. SIZE N/S FIG. NO. SIZE BOILER TO MEET THE FOLLOWING CODES: SALES: RS UL LABEL REVISIONS REV. FULL FIRETEST M SHIPPED MOUNTED N/A NOT APPLICABLE L SHIPPED LOOSE N/S NOT SUPPLIED P PREPIPED/SHIPPED LOOSE CF CUSTOMER FURNISHED DATE BY ORKS, INC. Quality e · Safety e Exceptional Value • 2-pass scotch marine design with dryback construction • Pressures from 15-300 psi steam and 30-160 psi hot water • Available with NOx reduction technology to sub 9 ppm • Largest single furnace dryback on the market • Sizes from 10-2,500 BoHP The Superior Boiler Works' Apache 2-pass dryback boiler is designed for maximum efficiency, reliability and durability for today's most demanding environments. ( Features ---------------• 2 pass dryback design • Corrugated furnaces on ASME Section I high pressure boilers • Large furnace and rear turnaround volume for complete combustion • Roller-bearing supported single-hinged rear door for total fireside access • Largest single furnace dryback design with exceptional efficiencies and economical operation • Packaged with Gas, Oil, or Combination Gas & Oil Burner Available turbulators for maximum efficiency. Industrial grade, space saving, one-piece rear door. ~ Hinged and davited front doors for complete tube access. Front/Rear door gaskets made of ceramic fiber. Customized, proven package bumer solution. Generous, Morison corrugated furnace (standard on Section I boilers 80 BoHP and above). Structural steel skid available with optional removeable skids, jacking pads and seismic design. Factory installed gas train available with FM, GE-GAp, NFPA-85, UL and other approvals. Handholes for waterside access. QuaH~----------------To make the highest quality scotch marine boiler on the market, we began with quality-in-design'L The tube sheet, furnace, tubes and other critical components were designed to exceed the ASME code to guarantee a quality product that will last for decades. The tubesheet is the most critical component in any scotch marine type boiler and Superior's tubesheets exceed the ASME code thickness by 25% in low pressure units and 33% in high pressure units. Thick tube sheets coupled with tubes 10% thicker than ASME code requirements and 3,4" ligament spacing give Superior Boiler Owners more tube seating surface and long equipment life. For long, trouble free boiler life, it is also vital that combustion be completed within the confines of the firetube. The Apache is designed with a long furnace made with thicker material than ASME requirements. In addition, the furnaces of high pressure steam Apache boilers are corrugated to thwart negative effects of expansion and contraction. Our employees unite each and every day to seek quality in workmanship. Whether we are cutting steel, welding tubesheets to pressure vessels, insulating pressure vessels with two inch 8-lb density mineral fiber, painting galvanized 22 gauge steel jackets with 500°F enamel or piping a gas train, we tailor our products to exceed ASME standards. Sare~---------------- Packaged boilers are trimmed with necessary safeties and code piping and inspected by authorized, independent code inspectors. Factory mounted and wired packaged, proven and reliable burners are available from all burner manufacturers. Standard burners comply with UL requirements. Code requirements such as CSD-1, IRI, FM, NFP A 85, and CSA are available upon request. Packaged Apache boilers can be factory firetested to check electrical components for ___... proper operation and ensure smooth ignition and quicker field startups. Exceptional Value - - - - Superior Boilers offer thicker tubesheets, thicker tubes, large corrugated furnaces, and the ability to factory mount, wire and test UL or CSA listed burners from all burner manufacturers. However there are still more features that make the Apache an exceptional value. All Apache boilers have two 3" x 4" handhole openings in the front tube sheet, two handholes on the bottom centerline and an available manway which permits inspection of the bottom of the drum, and facilitates cleaning and tube removal. Full front end and fireside access is standard on all Superior boilers. Our design eliminates the necessity of disconnecting fuel lines when inspection or maintenance functions are required. Choice Since 1930 we have continued to improve our offering of quality, safety, and exceptional value to our respected customers in industry, commerce and healthcare. We have a dedicated customer service team to support our products and offer a full line of after-market and OEM parts. With Superior Boiler Works, you can choose your steam or hot water packaged boiler solution to fit your demanding needs. We invite you to Demand Superior Performance and Demand Superior Boilers. Input #12 Oil (140,000 BTU/GAL) Furnace Volume (FT') Length Overall (IN.) Width Overall With Trim (IN .) 40 50 60 70 80 100 125 150 200 250 300 350 400 500 600 700 800 200 250 300 350 400 500 625 750 1000 1250 1500 1750 2000 2500 3000 3500 4000 1339 1674 2009 2343 2678 3348 4184 5021 6695 8369 10043 11716 13390 16738 20085 23432 26780 1380 1725 2070 2415 2760 3450 4312 5175 6900 8625 10350 12075 13800 17250 20700 24150 27600 1673 2092 2511 2928 3347 4185 5230 6276 8368 10461 12553 14645 16737 20922 25106 29290 33475 11.95 14.94 17.93 20.91 23.91 29.88 37.35 44.83 59.77 74.72 89.66 104.60 119.55 149.44 179.33 209.21 239.10 200 257 305 357 407 510 635 754 1009 1269 1510 1767 2007 2518 3013 3523 4027 8.49 11.46 14.27 16.61 19.08 21.88 27.95 40.54 50.15 55.02 68.86 94.18 109.5 113.4 142.2 169.4 194.3 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 114 136 139 157 144 156 182 176 202 186 215 237 264 236 275 276 287 61 61 65 65 73 73 73 80 80 90 90 99 99 110 110 116 124 108 108 119 119 127 135 51000 55100 73 73 77 77 85 85 85 92 92 102 102 Shipping We ig ht Approx. 15 p si" 5300 6100 6800 7500 8900 9700 11500 13600 15600 18500 21400 26300 29200 33500 38600 43700 Shipping We ight Approx. 150 psi " 5500 6400 7200 8000 9400 10300 12200 14300 16400 20400 23700 28000 31100 35400 40900 47500 "Higher Pressures are available upon request **Shipping Weights are approximate Dimen sions are subject to change without notice. Certified Drawings are available. "Demand If/uperior Performance" 3524 E. 4th Street • Hutchinson, KS 67501 • P.O. Box 1527 • Hutchinson, KS 67504-1527 620-662-6693 • Fax: 620-662-7586 www.superiorboiler.com BOILER CONTROLS Low Water Cut-Offs – Mechanical For Steam Boilers Series 157S ® ® Low Water Cut-Off/Pump Controllers L C K G J H J B D E F A Series 157S B A C B B B • For new electronic 150E Series see page 41 G J L J H Model 157S-MD D Maximum differential operation – Prevents nuisance burner shutdowns in low pressure applications – Maximum operating pressure 50 psi (3.5 kg/cm2) – For additional information see page 56 A B F A Model 157S-RBP-MD Ordering Information Electrical Ratings Voltage 120 VAC 240 VAC A BOILER CONTROLS • For residential, commercial and industrial low or high pressure boiler applications • For boilers of any steaming capacity • Monel bellows provides corrosion resistance • Float chamber with integral water column provided •`Snap action for high temperature service – 1 Single pole, single throw switch for pump control – 1 Single pole, double throw switch for low water cut-off and alarm actuation • Optional features – Manual reset – Integral conductance probes for additional levels and greater operating differential-Model 157S-RBP-MD – 1" or 11⁄4" NPT equalizing tappings – 1⁄2" or 3⁄4" NPT tappings for gauge glass/tri-cock installations – BSPT threads • Maximum pressure 150 psi (10.5 kg/cm2) Cut-off and Pump Circuits Rating (Amperes) Full Load Locked Rotor 7.4 44.4 3.7 22.2 Model Number Pilot Duty 345 VA at 120 or 240 VAC Alarm Circuit Rating (Amperes) Voltage Amps 120 VAC 1 240 VAC 1/2 Part Number Description Weight lbs. (kg) 157S 157S-MD 157S-A 157S-A-M 157S-M 157S-M-MD 157S-R 157S-R-M 157S-RBP-MD 157S-RL 157S-RL-M 173502 173603 173702 173802 175402 175412 176220 177306 176503 176902 177006 150S low water cut-off w/water column 157S w/maximum differential 157S w/alternate tappings 157S-A w/manual reset 157S w/manual reset 157S-M w/maximum differential 157S w/alternate tappings 157S-R w/manual reset 157S w/2 integral conductance probes 157S w/alternate tappings 157S-RL w/manual reset F G H J 113⁄4 (298) 113⁄4 (298) 113⁄4 (298) 113⁄4 (298) 113⁄4 (298) 16 (406) 16 (406) 17 (432) 17 (432) 17 (432) 111⁄2 (292) 111⁄2 (292) 111⁄2 (292) 123⁄4 (324) 111⁄2 (292) 31⁄2 (89) 31⁄2 (89) 31⁄2 (89) 31⁄2 (89) 31⁄2 (89) 39.7 (18.0) 39.7 (18.0) 39.5 (17.9) 39.5 (17.9) 39.7 (18.0) 39.7 (18.0) 42.0 (19.0) 42.0 (19.0) 51.0 (23.1) 42.0 (19.0) 42.0 (19.0) Dimensions, in. (mm) Model A NPT 157S 157S-A 157S-R 157S-RL 1 11⁄4 1 11⁄4 1 157S-RBP-MD B NPT 1 ⁄2 3 ⁄4 1 ⁄2 1 ⁄2 1 ⁄2 C 133⁄8 (339) 133⁄8 (339) 133⁄8 (339) 139⁄16 (345) 139⁄16 (345) D E 25⁄16 (59) 415⁄16 (125) 2 5⁄16 (59) 415⁄16 (125) 21⁄4 (57) 57⁄8 (149) 31⁄2 (89) 57⁄8 (149) 21⁄4 (57) 57⁄8 (149) K NPT 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 NA L 57⁄8 (149) 57⁄8 (149) 61⁄4 (159) 61⁄4 (159) 121⁄4 (324) 55 70-100 Series Bronze Ball Valve Threaded, 600 psig WOG, Cold Non-Shock. 150 psig Saturated Steam. (See referenced P/T charts) Vacuum Service to 29 inches Hg. Federal Specification: WW-V-35C, Type: II, Composition: BZ, Style: 3. MSS SP-110; Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends. FEATURES • Chromium plated ball • RPTFE seats and stuffing box ring • Blow-out-proof stem design • Adjustable packing gland STANDARD MATERIAL LIST 1. Lever and grip 2. Stem packing 3. Stem bearing 4. Ball 5. Seat (2) 6. Retainer Steel, zinc plated w/vinyl RPTFE RPTFE B16, chrome plated RPTFE B16 (1/4" to 1") B584-C84400 (1-1/4" to 3") VARIATIONS AVAILABLE: 70-120 Series 70-140 Series 70-150 Series 70-190 Series (Adjustable Stop Lever) (316 SS Ball & Stem) (Balancing Stop) (Locked Retainer) SIZE 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" A .37 .37 .50 .68 .87 1.00 1.25 1.50 2.00 2.50 3.12 B 1.03 1.03 1.12 1.50 1.68 2.00 2.18 2.34 3.12 3.37 3.68 C 2.06 2.06 2.25 3.00 3.37 4.00 4.37 4.68 6.25 6.75 7.37 D 1.75 1.75 1.75 2.12 2.25 2.62 3.06 3.25 3.72 4.12 5.25 E 3.87 3.87 3.87 4.87 4.87 5.50 8.00 8.00 8.00 8.00 10.00 Wt. .60 .56 .63 1.39 1.72 3.26 4.61 6.06 17.25 18.60 25.50 B16 B16 Steel, zinc plated PTFE B584-C84400 OPTIONS AVAILABLE: (SUFFIX) -02-03-04-05-07-08-10-14-15-16-17-21-24-27-30-32-35-36-39-40-41- BRONZE BALL VALVE NUMBER 70-101-01 70-102-01 70-103-01 70-104-01 70-105-01 70-106-01 70-107-01 70-108-01 70-109-01A 70-100-01 70-10A-01 7. Gland nut 8. Stem 9. Lever nut 10. Body seal (1-1/4" to 3") 11. Body -45-46-47-48-49-50-56-57-58-60-63-64-P01-T01- OPTION SIZES Stem Grounded 1/4" to 3" 1-1/4" CS Stem Extension 1/4" to 3" 2-1/4" CS Stem Extension 1/4" to 3" Plain Ball 1/4" to 3" Steel Tee Handle 1/4" to 2" 90º Reversed Stem 1/4" to 3" SS Lever & Nut 1/4" to 3" Side Vented Ball (Uni-Directional) 1/4" to 3" Wheel Handle, Steel 1/4" to 2" Chain Lever - Vertical 3/4" to 2" Rough Chrome Plated - Bronze Valves 1/4" to 3" UHMWPE Trim (Non-PTFE) 1/4" to 3" Graphite Packing 1/4" to 3" SS Latch-Lock Lever & Nut 1/4" to 3" Cam-Lock and Grounded 1/4" to 2" SS Tee Handle & Nut 1/4" to 2" VTFE Trim 1/4" to 3" SS Hi-Rise Round Handle, SS Nut 1/4" to 2" SS Hi-Rise Locking Wheel Handle, SS Nut 1/4" to 2" Cyl-Loc and Grounded 1/4" to 2" Automatic Drain (Bronze Valves Only) 1/4" to 2" see page J-8 Less Lever & Nut 1/4" to 3" Latch Lock Lever - Lock in Closed Position Only 1/4" to 3" SS Oval Latch-Lock Handle & Nut 1/4" to 1" SS Oval Handle (No Latch) & Nut 1/4" to 2" Assembled Dry 1/4" to 3" 2-1/4" CS Locking Stem Extension 1/4" to 3" Multifill Seats & Packing 1/4" to 3" Oxygen Cleaned 1/4" to 3" Chain Lever - Horizontal 3/4" to 2" Static Grounded Ball & Stem 1/4" to 3" NPT x Solder/Socket Weld 3/8" to 3" 250# Steam Trim 1/4" to 3" BSPP (Parallel) Thread Connection 1/4" to 3" BSPT (Tapered) Thread Connection 1/4" to 3" For Pressure/Temperature Ratings, Refer to Page M-8, Graph No. 4 COPYRIGHT ©2003 CONBRACO IND., INC. – PRINTED IN U.S.A. A-1 low-water cutoff Series 26 Modules Low-Water Cutoff – Plug-In Modules Powered Contacts Solid State Reliability Modular Plug-In Design LED Monitoring Low Voltage Sensor Time Delays Available 11-Pin Socket Meets CSD1 Requirements Optional Test Feature U.L. “Limit Control” Optional Dirty Electrode Detection Optional Manual Reset Button Feature. If Level Drops, Control is Deactivated Until Liquid Level Returns to Normal and Pushbutton is Depressed Optional Power Outage Feature Ignores Nuisance Outages and Resets When Power is Restored Series 26M – General Purpose Control Series 26M is designed for low-water cutoff protection. This control meets CSD1 requirements for boiler low water cutoff. Series 26M features powered contacts. If non-powered contacts are required, request information on Series 26NM. Specifications 1 N.O. & 1 N.C. (powered) 10 amp Resistive 1/3 hp Direct 0 - 26K ohm, factory set 24 VAC, 120 VAC, 240 VAC1 12 VAC -40°F to +150°F (-40°C to +65°C) U.L. 353 File # MP1430 Screw connector Time Delays, Power Outage, Manual Reset, Test Feature, Dirty electrode detection; See page E-11 for descriptions Series 26M WARRICK CONDUCTIVITY SENSORS Contact Design Contact Rating (24/120/240VAC) Mode of Operation Sensitivity Primary Voltage Secondary Voltage Temperature Approvals1 Terminal Style Options Applications • Low-Water Cutoff • Point Level • Alarms Dimensions Notes: 1. 240 VAC and 208/240 VAC units do not carry U.L. Limit Control recognition. How to Order Use the Bold characters from the chart below to construct a product code. 26M X X 1. Series 26M 2. Sensitivity A – 4.7K D – 50K B – 10K E – 100K C – 26K 3. Supply Voltage 1 – 120 VAC 2 – 240 VAC 3 – 24 VAC 8 – 208/240 VAC 4. Socket Style B – DIN Mount M – None, Module Only A – 11 Pin Octal 5. Enclosure 0 – None 1 – NEMA 1 4 – NEMA 4 6. Option Package See page D-36, Chart B for code letter. 7. Time Delay (decreasing level) Option 03-90 seconds Blank 3 seconds 8. Time Delay (increasing level) Option 00-90 seconds Blank 0 seconds Socket Details and Option Availability are located on web site. X X X XX XX Note: Controls also available with DIN mount socket. Wiring Caution: Contacts are powered. If non-powered contacts are required, request information on Series 26NM. Visit www.GemsSensors.com for most current information. E-7 FITTINGS AND PROBES Up to 7 Probes Threaded Attachment (3E) CSA Approved FM Approved (3E) Flat Mounting (3N) Available in Various Body Metals U.L. Recognized (3E) Series 3E fittings are cast metal, pressure-tight assemblies capable of handling 1-7 probes. Attachment to vessels is accomplished with external pipe threading. 3E Fittings require the use of 3R rigid or 3W wire suspended electrodes. Series 3N fittings accommodate 1-3 probes operating at atmospheric pressure. The assembly mounts on a flat surface atop open tanks or closed vessels. 3N Fittings require the use of 3R rigid or 3W wire suspended electrodes. Series 3E Specifications Type of Connection Series 3E Series 3N Probes Series 3E Series 3N Terminal Housing Body Material Series 3E Series 3N Pressure/Temperature Series 3E Series 3N Approvals Series 3E Series 3N Threaded Flat Surface Mounting 1 thru 7 1 thru 3 Die cast aluminum, epoxy coated Series 3N Cast iron, red brass, 316 stainless steel PVC, red brass, 316 stainless steel 125 psig @ 353°F (cast iron); 250 psig @ 406°F (brass, 316 s.s.) 0 psig @ 150°F (PVC); 0 psig @ 500°F (brass, 316 s.s.) Applications U.L. File # MP2489, Vol. 1, Sec. 2; CSA; FM CSA File # LR11644 • • • • Dimensions Series 3E 3N No. of Probes Attachment to Vessel 1 1˝ NPT 1/2˝ NPT 2-1/4 x 2-1/4 x 2-1/4 2 2˝ NPT 1/2˝ NPT 3-1/4 x 3-1/4 x 2-3/8 Conduit Terminal Housing Size Boss Thread Size (W˝ x D˝ x H˝ ) 3 2˝ NPT 1/2˝ NPT 3-1/4 x 3-1/4 x 2-3/8 4 2-1/2˝ NPT 1/2˝ NPT 3-1/4 x 3-1/4 x 2-3/8 5 3˝ NPT 3/4˝ NPT 4 x 4 x 2-1/2 6 3˝ NPT 3/4˝ NPT 4 x 4 x 2-1/2 7 3˝ NPT 3/4˝ NPT 4 x 4 x 2-1/2 1 2-1/4˝ square flat pad, 1-1/2˝ dia. hole in top of vessel secured with #10 machine screws at the corners of a 1-1/2˝ square 1/2˝ NPT 2-1/4 x 2-1/4 x 2-1/4 1/2˝ NPT 3-1/4 x 3-1/4 x 2-3/8 1/2˝ NPT 3-1/4 x 3-1/4 x 2-3/8 2 3 WARRICK CONDUCTIVITY SENSORS Series 3E – Pipe Thread Attachment Series 3N – Flat Surface Mounting Open Tanks Closed Vessels Water Diluted Corrosive Liquids How to Order Use the Bold characters from the chart below to construct a product code. 3E Series 3E X X 3N Number of Probes1 1 – One 5 – Five 2 – Two 6 – Six 3 – Three 7 – Seven 4 – Four Body Material A – Cast Iron (3E) PVC (3N) B – Red Brass C – 316 Stainless Steel Notes: 1. 3N features up to three probes only. 2. Special modifications available. Consult factory. www.gemssensors.com D-22 Honeywell L404F, , PressureTrol® ontrollers PRODUCT DATA FEATURES • Models available in a series of control ranges, and pressure scales in kPa and psi. • All models automatically reset and have an adjustable differential. • Models have snap switch to open or close a circuit on a pressure rise. • Case has a clear plastic cover so setpoints can be observed. • 1/4 inch-18 NPT connection for pipe on diaphragm assembly. • Ground screw terminal. L404F: • Controllers may be used with steam, air, or noncombustible gases, or fluids noncorrosive to the pressure sensing element. L404T: • APPLICATION High pressure limits, break a circuit on oil pressure rise above setpoint. L404V: L404F PressureTrol® Controllers provide operating control with automatic limit protection for pressure systems of up to 2070 kPa, or 300 psi. • Low pressure limits, makes a circuit on oil pressure rise above setpoint. L404T,V PressureTrol® Controllers are for use on oil burner systems for pressures up to 1035 kPa or 150 psi. Contents Application ............... ..... ........... ...... ........ ................... ........ Features ........................................................................... Specifications ................................................. .................. Ordering Information ....................... .............. ................... Installation ............ ............................................... ............. Settings and Adjustments .............................. .... ... ............ Checkout .......................................................................... 1 1 2 2 4 6 7 11111111111111111111111 71-2429-06 L404F, T, V PRESSURETROL® CONTROLLERS SPECIFICATIONS Model: L404F,T,V PressureTrol® Controllers. See Table 1. Table 1. Models with kPa-psi and Other Pressure Scales. Model Number psi kPa Maximum Diaphragm pressure Subtractive Differential a Operating Ranges kPa psi kPa psi L404F1060 15 to 100 2 to 15 15 to 40 2 to 6 L404F1078 35 to 350 5 to 50 40 to 100 6 to 14 590 85 L404F1094 140 to 2070 20 to 300 140 to 345 20 to 50 2410 350 b L404F1102 70 to 1035 10 to 150 70 to 150 10 to 22 1550 225 L404F1219 c L404F1243 c 15 to 100 2 to 15 15 to 40 2 to 6 170 25 35 to 350 5 to 50 40 to 100 6 to 14 590 85 L404F1227 c 70 to 1035 10 to 150 70 to 150 10 to 22 1550 225 L404F1235 c 140 to 2070 20 to 300 140 to 345 20 to 50 2410 350 b L404F1300 c 415 to 1240 60 to 180 40 fixed 6.0 Fixed 1550 225 L404F1326 o to 100 o to 350 o to 15 o to 50 15 to 40 2 to 6 170 25 L404F1334 40 to 100 6 to 14 590 85 L404F1342 35 to 1000 5 to 145 70 to 150 10 to 22 1550 225 L404F1359 70 to 2000 10 to 290 140 to 345 20 to 50 2410 350 b L404F1367 170 25 7 to 55 1 to 8 5 to 14 0.75 to 2 170 25 L404F1375 d 35 to 350 5 to 50 40 to 100 6 to 14 590 85 L404F1383 d 70 to 1035 10 to 150 70 to 150 10 to 22 1550 225 L404F1391 d 140 to 2070 20 to 300 140 to 345 20 to 50 2410 350 b L404F1409 d 15 to 100 2 to 15 15 to 40 2 to 6 170 25 L404F1441 0.35 to 3.5 Kg/cm 2 5 to 50 psi 0.4 to 1.0 Kg/cm 2 6 to 14 psi 6 Kg/cm 2 85 psi L404T1055 35 to 350 5 to 50 40 to 100 6 to 14 590 85 L404T1063 70 to 1035 10 to 150 70 to 150 10 to 22 1550 225 L404V1087 d 70 to 1035 10 to 150 70 to 150 10 to 22 1550 225 L404V1095 d 35 to 350 5 to 50 40 to 100 6 to 14 590 85 a Nominal at midscale operating range. b Brass bellows instead of stainless steel diaphragm. c Models with 1/4-19 BSPT thread instead of 1/4-18 NPT thread. d Make-on-rise models with terminal B omitted for miswiring compliance. ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELlNE® wholesaler or distributor, refer to the TRADELlNE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory). 2. Honeywell Customer Care 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 In Canada-Honeywell Limited/Honeywell Limitee, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A. 71-2429-06 2 L404F,T,V PRESSURETROL ® CONTROLLERS Table 2. Conversion Table. Operating Range Conversions kg/cm 2 Subtractive Differential Conversions kg/cm 2 psi kPa kPa psi 0.1 to 1.05 15 to 100 2 to 15 0.15toO.4 15 to 40 2 to 6 0.4 to 3.5 35 to 350 5 to 50 0.4 to 1.0 40 to 100 6 to 14 0.7 to 10.0 70 to 1035 10 to 150 0.7 to 1.6 70 to 150 10 to 22 1.5 to 20.0 140 to 2070 20 to 300 1.5 to 3.5 150 to 300 20 to 50 Table 3. Switch Ratings (Amperes). Switch State 120 Vac Switching Action: Snap switch breaks R-B (closes R-W) on pressure rise. Make-on-rise devices omit terminal B. 240 Vac Full Load 8.0 5.1 Locked Rotor 48.0 30.6 Grounding Means: Ground screw terminal marked with a circled ground symbol. Pressure Sensing Element: Stainless steel diaphragm (140 to 2070 kPa models) has brass bellows. Maximum Ambient Temperature: 66°C (150°F). Also, refer to note under Mounting. Adjustment Means: Screws on top of control case. Scales are marked in psi or kPa. Mounting Means: 1/4 inch-18 NPT connection on diaphragm assembly; or surface mounts using holes in back of case. Accessories: 50024585-001 Brass Steam Trap. (Please refer to the applicable Equipment/Application Standards for compliance.) 14026 Steel Steam Trap. (Please refer to the applicable Equipment/Application Standards for compliance.) 118023 Steel Steam Trap for BSPT Models. 33312B Knurled Knob-fits on top of adjusting screws. 4074BWJ Range Stop-range stop screw, Part No. 107194, and wrench, Part No. 23466, to limit setpoint range. Approvals: Underwriters Laboratories Inc. Listed: file no. MP466, vol. 10, guide no. MBPR. Canadian Standard Association certified: file no. LR1620, guide no. 400E-0. Dimensions: See Fig. 1. 1 _ - - - - 4-1/2(115) 3-1/4(83)~ 2-3/4 (70) r 3-7/8 (99) - "I 1 - - - - - - - - 1. . I --~--+---------.-- ~I?==~~====i;l- ==~ I I I I I : I HOLE FOR 1/2 INCH CONDUIT ~, 3-3/4 (95) ~ __ 1-3/16 (30) DIMENSION "A" (SEE TAB) 3/16 X 11/32 (5X9) KNOCKOUT MAIN SCALE ADJUSTMENT SCREW r--P~SI--~DI~M~EN~S~IO~N~ : RANGE 2T015 5T050 10 TO 150 20 TO 300 I : I : I I ---~----------- r~cl- "A" 123 126 126 146 t 1-13/16 ~~====~~======~==~~ 1-1/16 (27)1--- 11 ___ 1-1/2 (38) ---- REAR VIEW 11 15 TO 100 kPa (2 TO 15 PSI) SCALE MODELS ONLY. M19635B Fig. 1. L404F,T,V approximate dimensions in inches (millimeters in parentheses). 71-2429-06 Honeywell L4079A,B, PressureTrol® Limit Control PRODUCT DATA FEATURES • L4079A has two ganged spst switches; breaks two circuits (may be both sides of the power supply) simultaneously. o L40798 has one spst switch. • L4079W is the same as L40798, but with seals for oil applications. • MICRO SWITCH® snap-acting switches are visible through transparent cover. • Switches open automatically, but must be reset manually. • Trip-free reset mechanisms do not permit the limiting role of the PressureTrol® Control to be defeated by jamming the reset lever. • Control does not need leveling. • The L4079 is unaffected by moderate vibration. APPLICATION The L4079A,B, and W PressureTrol® Limit Controls are high pressure limit switches which break electrical circuits when pressure rises to a preset value. The L4079A and B can be used with steam, air, noncombustible gases, and fluids noncorrosive to the sensing element. L4079W is for use on oil burner systems. Contents Application ........................................................... ............. Features ........................................................................... Specifications ................................................................... Ordering Information .... .................................................... Installation ................................................ ........... ... .......... Wiring ............................................................................... Checkout .......................................................................... 1 1 2 2 3 3 4 L4079A,B, W PRESSURETROL ® LIMIT CONTROL SPECIFICATIONS Models: Pressure and Electrical Specifications: See Table 1. Table 1. Pressure and Electrical Ratings. Range Model Number psi Ratings in Amperes Maximum Diaphragm Pressure psi kPa 240 Vac 120 Vac kPa Full Load Locked Rotor Full Load Locked Rotor L4079A a and L4079B b 2 to 15 15 to 100 25 170 9.8 58.8 4.9 29.4 5 to 50 35 to 350 85 590 9.8 58.8 4.9 29.4 10 to 150 70 to 1035 225 1550 9.8 58.8 4.9 29.4 L4079B1066 b 20 to 300 140 to 2070 350 2410 9.8 58.8 4.9 29.4 L4079W1000 b 10 to 150 70 to 1035 225 1550 9.8 58.8 4.9 29.4 a Ratings apply to each of two separate circuits. b One circuit only. Switching Action: L4079A-Snap-switch. Breaks two circuits automatically on pressure rise. Each circuit must be manually reset. L4079B,W-Snap-switch. Breaks one circuit automatically on pressure rise. Circuit must be manually reset. Adjustment means: External adjustment screw. Scale is calibrated in psi and kPa. Dimensions: See Fig. 1. ~4_1/2 (COVER) 1II ~15/16 4-3/8 (CASE)- -1-15/16 - 3/16 Maximum Ambient Temperature: 150°F (66°C). Mounting Means: Pipe fitting-1/4-18 NPT. Connection on diaphragm assembly. These devices may be either boiler mounted directly to a boiler fitting, or may be surface mounted, such as on a wall, by using the knockouts in the case. Approvals: Underwriters Laboratories Inc. (UL) Listed: File No. MP466, Guide No. MBPR. Canadian Standards Assocuation (CSA): File No. LR95329, Certificate No. 1720340 M22435 Fig. 1. L4079A,B,W PressureTrol® Limit Control dimensions in inches. Accessories: 50024585-001 Brass Steam Trap. 14026 Steel Steam Trap. 33312B Knurled adjustment knob. ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELlNE® wholesaler or distributor, refer to the TRADELlNE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory). 2. Honeywell Customer Care 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 In Canada-Honeywell Limited/Honeywell Limitee, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A. 60-2156-03 2 Honeywell L91 , ,0 Propo ioning Pressuretrol® Controllers PRODUCT DATA FEATURES • Models available for pressure systems up to 300 psi (2068 kPa). • May be used with steam, air, noncombustible gases, or other fluids noncorrosive to brass or phos-bronze (300 psi model) bellows. • When used with steam boilers, a steam trap (siphon loop) is recommended. • Wiper on controller potentiometer moves in response to pressure changes. • L91 D has two potentiometers for unison control of two motors. • L91 B,D models have adjustable proportioning (throttling) range to allow selection of desired pressure control range. • Adjustments made with screws on case top. • Large, easily-read scaleplates in both U.S. customary (oz/sq. in., psi, or in. Hg) and metric (kPa, MPa, or mm Hg) units. • Steel case with clear plastic cover to observe pressure settings and potentiometer action. APPLICA TION L91 Proportioning Pressuretrol® Controllers are Series 90 Modulating Pressure Controllers that provide direct control of modulating motors or valves used on automatic burners or steam heating systems. • Fitting with 1/4 -18 NPT threads allows rapid installation. • Surface mount with screws through knockout holes in case back. Contents Application Features Specifications Installation Wiring Checkout Service Information 1 1 2 5 6 8 9 60-2152-08 L91A,B,O PROPORTIONING PRESSURETROL® CONTROLLERS SPECIFICATIONS Table 1 Models available Operating Ranges a Model L91A L91B L91D U.S. Customary Units Metric Units Proportioning (Throttling) Range at Midscale Potentiometer Part No. b Adjustable U.S. Customary Units Maximum Surge Pressure psi Metric Units kPa o to 15 psi oto 103 kPa 23176CB No 0.5 psi 3.4 kPa 25 172 5 to 150 psi 0.03 to 1.03 MPa 23176CB No 5 psi 0.03 MPa 225 1551 10 to 300 psi b 0.07 to 2.07 MPa 23176CB No 12 psi 0.08 MPa 350 2413 oto 15 psi o to 103 kPa 23176CF Yes 1.5to12psi 10 to 83 kPa 25 172 5 to 150 psi c 0.03 to 1.03 MPa 23176CB Yes 5 to 23 psi 35 to 160 kPa 225 1551 10 to 300 psi c 0.07 to 2.07 MPa 23176CB Yes 12 to 48 psi 85 to 330 kPa 350 2413 2413 10 to 300 psi 0.07 to 2.07 MPa 23176CF Yes 30 to 110 psi 0.21 to 0.76 MPa 350 Oto 15 psi o to 103 kPa 23176CF Yes 1.5to 12psi 10 to 83 kPa 5 to 150 psi c 0.03 to 1.03 MPa 23176CF Yes 13 to 52 psi 0.09 to 0.36 MPa 225 1551 10 to 300 psi c 0.07 to 2.07 MPa 23176CF Yes 30 to 110 psi 0.21 to 0.76 MPa 350 2413 Models (Table 1): L91A: Single potentiometer; nonadjustable proportioning range. L91 B: Single potentiometer; adjustable proportioning range. L91 D: Two potentiometers allow unison control of motors; adjustable proportioning range. 25 172 Adjustment Means: Screws on controller case top; knurled knob for main scale setting on 10 to 300 psi (0.07 to 2.07 MPa) models. Setpoint: At low pressure end of proportioning (throttling) range. Main Scaleplate: Marked in both U.S. customary (oz/sq. in, psi, or in. Hg) and metric (kPa, MPa, or mm Hg) units. Electrical Rating: 24 Vac. Potentiometer Action: Wiper moves toward Won pressure rise, toward B on pressure fall. Potentiometer is field replaceable. Proportioning Range Scaleplate (L91 B,D only): Graduated from A to F with a MIN (minimum) value below A (See Table 2 for the value of each division.) Potentiometer Resistance: 140 ohms (nominal) for L91A, B, and D models. Pressure Sensing Element: Brass bellows, 10-300 psi models phos-bronze bellows. Mounting Means: Fitting on bellows has 1/4 - 18 NPT threads (external on 0 to 16 oz/sq. in., 0 to 4 psi, and 0 to 15 psi models; internal on all other models) for mounting on a pipe or steam trap (siphon loop). Minimum Ambient Temperature: 32 0 F (0 0 C) NOTE: Maximum Ambient Temperature: 1500 F (66 0 C) Some models are available with 1/4 - 19 BSP-TR internal threads; see Table 1. Also can be surface mounted by screws through two knockout holes in case back. ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELlNE® wholesaler or distributor, refer to the TRADELlNE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory). 2. Honeywell Customer Care 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 In Canada-Honeywell Limited/Honeywell Limitee, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A. 60-2152-08 2 L91A,B,D PROPORTIONING PRESSURETROL ® CONTROLLERS 23176CF Potentiometer: For all L91 D models and most L91B models (see Table 1); 140 ohms (nominal); length of active winding is 1/4 in. (6.4 mm). Electrical Connections: Internal screw terminals. Hole inside of case for 1/2 in. conduit. Dimensions: See Fig. 1; see Fig. 2 for mounting steam trap (siphon loop). Accessories: 50024585-001 Steam Trap (siphon loop): 1/4 in. brass pipe with 1/4 -18 NPT external threads on both ends. 14026 Steam Trap (siphon loop): 1/4 in. steel pipe with 1/4 -18 NPT external threads on both ends. 33312B Knurled Adjustment Knob: With setscrew; fits on main scale pressure adjusting screw. 4074BWJ Limit Stop Assembly: To limit setpoint ranges; includes 129564 Range Stop 107194 Range Stop Screw, and 23466 Wrench. Weight: 1 Ib, 15 oz (0.88 kg). Finish: Gray. Replacement Parts: 129178 Thermoplastic Cover. 23176CB Potentiometer: For all L91A models and a few L91B models (see Table 1); 140 ohms (nominal); length of active winding is 7/64 in. (2.8 mm). Table 2. Approximate value of each division (A to e, e to C, etc.) on proportioning (throttlina) ranae scaleplate (L91 e D F onlv) Value of Each Division Operating Range U.S. Customary Units Metric Units U.S. Customary Units Metric Units oto 7 kPa o to 103 kPa 6.2 oz/ sq in. 2.7 kPa Ot015psi 1.8 psi 12.4 kPa 5 to 150 psi (L91 B) 0.03 to 1.03 MPa 7.8 psi 0.054 MPa 5 to 150 psi (L91D) 0.03 to 1.03 MPa 6.7 psi 0.046 MPa 10 to 300 psi (L91 B with 7/64 in. potentiometer) 0.07 to 2.07 MPa 16.4 psi 0.113 MPa 10 to 300 psi (L91 B,D with 1/4 in. potentiometer) 0.07 to 2.07 MPa 13.8 psi 0.095 MPa oto 10 oz/sq in. 3 60·2152-08 L91A,B,O PROPORTIONING PRESSURETROL ® CONTROLLERS - - 4-112 (114.3) (COVERr------ L91A,B,D 4-11/32 (110.3) (CASE) _ _ 1....- - 3-57/64 (98.;B)---__ 1 3-13/32 (86.5)----... 1 1-3/16 (30.2) 1-5/32 (29.4) &! 1-1/16 (27.0) I , / ,, (27.8) 3-23132 (94.5) 3-7/8 (98.4) 10 TO 300 ~~~~===t==~~==~ ,-I 2-5/64 (52.8) DIM C (SEE TABULATION TABLE) 1-13/16 0 01 ) ,, '' OTO 15 ," ' -1- ,. 1_1/16-=1 (27.0) & & .&. & DIM B (SEE TABULATION TABLE) EXTERNAL THREADS ON 0 TO 15 PSI MODELS; INTERNAL THREADS ON ALL OTHER MODELS. SOME MODELS ARE ALSO AVAILABLE WITH 1/4-19 BSP-TR INTERNAL THREADS; SEE TABLE 1. PROPORTIONING RANGE ADJUSTING SCREW ON L91B,D MODELS ONLY. ADJ~STMENT 33312B KNURLED SCREW KNOB, 7/8 IN. [22.2 MMj DIAMETER,. KNOB IS INCLUDED WITH 10 TO 300 PSI [0.07 TO .07 MPaj MODELS; OPTIONAL ACCESSORY FOR OTHER MODELS. FOR 10 TO 300 PSI [0.07 TO 2.07 MPaj MODELS. DIM C INCLUDES THE KNURLED ADJUSTMENT KNOB. OPERATING RANGE TABULATION OF DIMENSIONS A B AND C DIMB DIMA DIMC MM IN. MM fH/8 174.6 20.6 5-3/4 146.1 15.9 6-1/1~ 154.~ CUSTOMARY UNITS METRIC UNITS IN. MM IN. OTO 15 PSI OTO 103 kPa 2-7/16 61.9 1-7/32 31.0 5TO 150 PSI 0.03 TO 1.03 MPa 1-5/8 41.3 13/16 10 TO 300 PSI 0.07 to 2.07 MPa 1-114 31.8 5/8 M29781 Fig. 1. Mounting dimensions of the L9i Proportional Pressuretrol® Controllers, in in. (mm). 60-2152-08 74 Duragauge® Pressure Gauge Type 1379, ASME B 40.1 Grade 2A (±0.5% of span) • 4 1/2˝ full-size bourdon tube • Patented Duratube™ with as-weldedtube construction controls stress for longer life • “Round Cap Tip” construction lowers stresses for longer life • Easily adjustable, self-locking micrometer pointer • Exclusive Teflon coated 400 series stainless steel rotary movement for longer life • New PLUS!™ Performance Option: - Liquid-filled performance in a dry gauge - Fights vibration and pulsations without liquid-filled headaches - See pages 6-7 for details - Order as option XLL • Epoxy-coated system for superior corrosion resistance Type 1379 Duragauge® pressure gauge is offered in 41⁄2,,̋ 6˝ and 81⁄2˝ dials sizes. This rugged, solid-front aluminum case gauge is tops in its field. It is available as a weatherproof hermetically sealed or liquid-filled version in 41⁄2˝ and 6˝ sizes in pressures to 30,000 psi. Like the 1279, it can be easily field converted from the weatherproof version to either the sealed or liquid-filled version using an optional kit. Ranges 50,000, 80,000 and 100,000 psi are available in 6˝ hermetically sealed and liquid-filled cases. All size cases are coated with black epoxy which will withstand most environmental conditions. BOURDON SYSTEM SELECTION Ordering Code Bourdon Tube & Tip Material(1) (all joints TIG welded except “A”) A Phosphor Bronze Tube-Brass Tip, Silver Brazed R 316L stainless steel S 316L stainless steel P(4) K Monel WW Inconel 718 STANDARD RANGES Socket Material Tube Type Range Selection Limits (psi) Brass C-Tube 12/1000 1 C-Tube 12/1500 1 Helical 2000/20,000 1 C-Tube 12/1500 1 Helical 2000/20,000 1 C-Tube 15/1500 1 Helical 2000/30,000 1 Helical 50/80/100,000(3)(6) 1019 steel 316 stainless steel Monel 400 316 stainless steel (1) For selection of the correct Bourdon system material, see the media application table on page 243. (2) Other connections available on application. (3) 50,000-100,000 psi available in 6˝ 1379 lower and back connection only. Pressure psi NPT Conn.(2) 0/15 0/30 0/60 0/100 0/160 0/200 0/300 0/400 0/600 0/800 0/1000 0/1500 0/2000 0/3000 0/5000 0/10,000 0/20,000 0/30,000 0/50,000 0/80,000 0/100,000 /4, 1⁄2 /4, 1⁄2 /4, 1⁄2 /4, 1⁄2 /4, 1⁄2 /4, 1⁄2 ) /4, 1⁄25 ⁄4 high press. 1 (4) Use for applications where NACE standard MR-01-75 is specified. (5) 30,000 psi offered with 1⁄4 high pressure connection, 1⁄2 NPT optional. (6) Offered hermetically sealed as standard. Liquid fillable optional. Compound psi 30 in.Hg/15 psi 30 in.Hg/30 psi 30 in.Hg/60 psi 30 in.Hg/100 psi 30 in.Hg/150 psi 30 in.Hg/300 psi Vacuum 30/0 in.Hg 34/0 ftH2O NOTE: Equivalent standard kg/cm2, and kPa metric ranges are available. TO ORDER THIS 1379 DURAGAUGE: Select: 1. Dial size–41⁄2˝, 6˝, or 81⁄2˝ 2. Case type–1379 Ring–threaded reinforced polypropylene 3.. Bourdon system selection ordering code 4. Connection–1⁄4 NPT (02), 1⁄2 NPT (04), Lower (L), Back (B) 5. Optional features–see page 239 6. Standard pressure range 7. Accessories–see pages 233-238 MADE IN U.S.A. 45 1379 SS* 04L * ( ) “S” denotes solid front case design Consult factory for guidance in product selection Phone (203) 385-0217, Fax (203) 385-0602 or visit our web site at www.ashcroft.com XXX 100# Kunkle Safety and Relief Products Series 6000 KUNKLE Features ASME Section I and VIII, Steam, "V" and "UV," ASME Section VIII, Air/Gas "UV" National Board Certified. Models 6933, 6934, and 6935 are ASME Section IV, "Steam " "HV" National Board Certified. PED Certified for Non-Hazardous Gas. • O-ring seats available for exceptional leakfree performance, reduced maintenance cost, multiple cyc les with tight shutoff, improved seating integrity. • Wide hex on valve nozzle provides wrenching service clearance for easy installation. • Dual control rings offer easy adjustability fo r precise open in g with minimum preopen or simmer and exact blowdown control. • Pivot .between di sc and sprin g corrects mi salig nment and compensates for spring side thru st. • Grooved piston mode l disc reduces sli ding area and friction. • Each Kunkle valve is tested and in spected for pressure setting and leakage. Model Descriptions Model 6010: Side outlet. Fu ll nozzle design with bronze/brass trim . Avail able with O-ring seats. For exceplional leak-free performa nce. Model 6021: Same as model 6010 with Teflon® (PFA) disc insert. For exceptional leak-free performance (use on steam only). Model 6030: Same as model 6010 except Stainless Steel (SS) trim (nozzle and disc). Avai lable with O-ring seats for exceptional leak-free performance . Model 6182: Top outl et. Full nozzle design with bronze/brass trim. O-ring seat available for exceptional leak-free performance. Model 6121: Same as model 6182 with Teflon® (PFA) disc insert. For exceptional non-leak performance (use on steam only). Model 6010 Model 6130: Same as model 6182 except SS trim (nozzle and disc). O-ring seat avail able for exceptional leak-free performance. Model 6186: Top outlet. Full nozzle design wi th bronze/brass trim . 150 psig [10.3 bargj maximum set pressure. Replaces Model 86 (original eq uipment on ly). Model 6935: Same as model 6030 except certifi ed for ASME code Section IV. Low p ressure steam heatin g boilers set at 15 psig [1.0 bargj only. Model 6283: Over-sized side ou tlet. Full nozzle design bronze/brass trim. Applications Model 6221: Same as model 6283 wi th Teflon® (PFA) disc insert. For exceptiona l leak-free performance (use on steam only). Model 6230: Same as model 6283 except SS trim (nozzle and disc). Model 6933: Same as model 6010 except certified for ASME code Section IV. Low pressure steam heating boi lers set at 15 psig [1. 0 barg j on ly. Model 6934: Same as mode l 602 1 except certified for ASM E code Section IV. Low pressure steam heating boilers set at 15 psig [1 .0 barg j only. -tileD Flow Control • Steam Boilers and Generators. • Air/Gas Compressors - reciprocating or rotary - portable or stationary, intercoolers and aftercoolers. • Pressure Vessels - containin g steam, air or non-hazardous gas. Including tanks , receivers, sterilizers an d au toclaves. • Pressure Reducin g Stations - p rotec tion of the discha rge or low pressure side of system. Pressure and Temperature Limits Models 6010, 6021, 6182, 6283, 6221 Steam Service 3 to 250 psig [0.2 to 17.2 bargj -60° to 406°F [-51° to 208°C] Air/Gas Service 3 to 300 psig [0.2 to 20.7 bargj -60° to 406°F [-5 1° to 208°C] Models 6030, 6130, 6230 Steam and Air/Gas Service 3 to 300 psig [0.2 to 20.7 bargj -60° to 425°F [-51° to 218°C] 1. Resilient seats determine temperature range (see page 11 ). Kunkle is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. :;.- :,.; ." .. ,;. ,:r'" ~-""',:..··;;;:r.I~._ ':~}.~)' ." Copyright © 2009 Tyco Flow Control. All rights reserved. - _ ',., 0-"' KUKMC-0394-U5-0906 t,;; Kunkle Safety and Relief Products Series 6000 Ordering Information ASME Section I and VIII, Steam, ASME Section VIII, Air/Gas National Board Certified. Models 6930, 6933, 6935 ASME Section IV, National Board Certified '~ , Model Number/Order Guide . . ... . ,- Model Number Position 2 Example 6 3 0 4 5 6 7 7 o H G M 0 8 9 ", 10 11 12 13 14 15 A 0 M 5 0 Model 60 10 6021 6030 6182 6121 6130 6186 6283 6221 6230 6933 6934 6935 Orifice D G E H J F Inlet Size C - '/2" [12.7] D - 3/. [1 9.0] E - 1· [25.4] F - 11/. [31. 8] G-11/2' [38,1] H - 2" [50.8] J - 21/2' [63.5] Seat Material M - Metal E - EPR V Viton® Variation (01 to 99) 01 02 03 60 - Plain lever Plain lever with vibration dampener Plain lever with gag BSP Threads Design Revision Indicates non-i nterchangeable revision. Dash (-) if origi nal design. Valve Service A - Steam ASM E Section I K - Air/Gas ASM E Section VIII L - Steam ASME Section VIII G - Steam ASME Section IV (Models 6933, 6934, 6935 only) P - Steam, Non-code N - Air, Non-code Spring Material M - SS Set Pressure 0015 - 15 psig [1 .0 bargj only for Models 6933, 6934, 6935 KUNKLE 953 Old U.S. Highway 70 Black Mountain, North Carolina 28711-2549 Customer Service Phone: 1-828-669-3700 www.kunklevalve.com Tyeo Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet IS intended only as a guide to TFC products and services. Individuals using thiS data sheet must exercise their independent judgment in evaluating product selection and determining produc t appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES. EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS, ACCORDINGLY. TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL. DIRECT, INDIRECT, OR CONSEOUENTIAL DAMAGES) RESULTING FROM TH E USE OF OR RELIANCE UPON THIS INFORMATION, Palenls and Patents Pending in the U.S.and foreign countries, Tyeo reserves the right to change product designs and speci fications without notice. All registered trademarks are the properly of their respective owners. Printed in the USA. ... " Copyright © 2009 Tyco Flow Control. A" rights reserved. ~', ~ KUKMC-0394 12 www.tycoflowcontrol.com
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