DSP6001 High Speed Programmable Dynamometer Controller CSA 60
User Manual: CSA 60
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M AGTROL DSP6001 Data Sheet DSP6001 High-Speed Programmable Dynamometer Controller FEATURES • • • • • • • • • • • • • • • • • • • Two Channels: Enable the unit to support up to two testing instruments with independent or tandem configurations. Built-in Alarm System: For power, speed, torque, temperature, air flow, water flow, electrical overload and external inputs Torque/Speed Analog Outputs: For interface with a data acquisition system or strip chart recorder Interfaces: RS-232 and IEEE-488 High Speed Data Acquisition: 120 torque and speed points per second via IEEE bus (approx. 60/sec. via RS-232) High Quality, Easy-to-Read Vacuum Fluorescent Readout: Displays torque, speed, power, auxiliary and PID (proportional gain, integral and derivative) values Fast Full-Curve Data Acquisition: Free-run to locked rotor in seconds Speed & Torque Operating Modes: Provide independent PID settings for improved Dynamometer control Built-in Current-Regulated Supply: For use with Hysteresis Dynamometer only Adjustable Torque Units: English, Metric and SI are standard Dynamometer Overload Protection Digital Filter: Removes undesired noise from torque signals Cross Loop Function: Allows closed loop control of brake via torque transducer Programmable Digital PID Values: Controlled and stored via M-Test Software or controlled manually Saving: Saves programmed values within configuration Auxiliary ± 10 V DC Analog Input: For additional transducer Single or Multi-point Torque and Speed Stabilized Testing: Via M-TEST 5.0 Software Closed Box Calibration Rack Mounting: 19" (482.6 mm) with handles DESCRIPTION Magtrol’s Model DSP6001 High Speed Programmable Dynamometer Controller employs state-of-the-art Digital Signal Processing Technology to provide superior motor testing 1 capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP6001 can provide complete PC control via the IEEE-488 or RS-232 interface. With 120 readings per second, the DSP6001 is ideally suited for both the test lab and the production line. APPLICATIONS In the laboratory, the DSP6001’s high sample rate provides superior resolution for data acquisition and curve plotting. This allows for capturing more usable motor test data during switching, breakdown and other transitional areas of the motor test curve. For production and incoming inspection, the DSP6001 displays torque, speed and power at all times, allowing the Controller to be used as a manual stand alone unit or as part of a complete PC system. MOTOR TESTING SOFTWARE Magtrol’s M-TEST 5.0 Software (sold separately) is a stateof-the-art motor testing program for Windows®-based data acquisition. Used with the Magtrol DSP6001 Controller, Magtrol M-TEST 5.0 Software provides the control of any Magtrol Dynamometer and runs test sequences in a manner best suited to the overall accuracy and efficiency of the Magtrol Motor Test System. The data that is generated by Magtrol’s Motor Testing Software can be stored, displayed and printed in tabular or graphic formats, and can be easily imported into a spreadsheet. Written in LabVIEW™, M-TEST 5.0 has the flexibility to test a majority of motor types in a variety of ways. Because of LabVIEW’s versatility, obtaining data from other sources (e.g. thermocouples), controlling motor power and providing audio/visual indicators is relatively easy. Magtrol’s M-TEST 5.0 Software is ideal for simulating loads, cycling the unit under test and motor ramping. Because it is easy to gather data and duplicate tests, the software is ideal for use in engineering labs, production testing and incoming/ outgoing inspection. www.magtrol.com Specifications DSP6001 MEASUREMENT CHARACTERISTICS Maximum Torque 10,000 units, ±5 V TSC1, ±10 V TSC2 Maximum Speed 99,999 rpm Speed: 0.01% of reading from 10 rpm to 100,000 rpm Accuracy TSC1: 0.02% of range (±1 mV) TSC2: 0.02% of range (±2 mV) ELECTRICAL CHARACTERISTICS Brake: UL/CSA 1.25 A 250 V SB IEC 1.00 A 250 V T Fuses (5 × 20 mm) Power (120 V): UL/CSA 800 mA 250 V SB Power (240 V): IEC 315 mA 250 V T Power Requirements 75 VA Voltage Requirements 120/240 V 60/50 Hz Max. Compliance Voltage 45 V DC, Brake Output INPUTS AND OUTPUTS TSC1: ±5 V DC Maximum Torque Input TSC2: ±10 V DC Accessory Torque: ±10 V DC Torque/Speed Output Speed: ±10 V DC Ctrl Out 0–3 V DC ENVIRONMENT Operating Temperature 5 ºC to 40 ºC Relative Humidity < 80% Temperature Coefficient 0.004% of range/°C of 5 V DC for both channels DIMENSIONS Width 19.0 in 483 mm Height 3.5 in 89 mm Depth 12.4 in 315 mm with handles 13.8 in 351 mm Weight 16.73 lb 7.58 kg FRONT PANEL Displays Torque, Speed, Power, Auxiliary and PID Values Set Desired Power Units Ready for Rack Mounting Speed Control (W, kW or Hp) (up to 99,000 rpm) Adjustable PID (Proportional Gain, Integral and Derivative) settings provide the best system response Set Desired Torque Units (oz.in., oz.ft., lb.in., lb.ft., g.cm, kg.cm, Nmm, Ncm, Nm) REAR PANEL For use with any Magtrol Dynamometer (Hysteresis, Eddy-Current, Powder Brake), Magtrol Torque Transducer or auxiliary instrumentation Connector for Model 5241 Power Supply (for HD-825 Dynamometer only) Torque/Speed Analog Output for Interfacing with Data Acquisiton System or Strip Chart Recorder RS-232 and GPIB/IEEE-488 Interfaces for Connection to PC Connectors for Models DES310/DES311 Power Supplies (for WB/PB Dynamometers only) 2 M AGTROL System Configurations DSP6001 OPTIONAL: TM Torque Transducer Hysteresis Dynamometer (HD) Motor Under Test – OR – AC Mains Auxiliary Input DSP6001 DYNAMOMETER CONTROLLER ±10 volts TSC2 only 14-pin connector pin 13 = com pin 14 = signal No Connection CAUTION: DOUBLE POLE FUSING 75VA 50/60Hz AUX / TSC2 BRAKE ACCESSORY TORQUE–SPEED OUTPUT DYNAMOMETER / TSC1 CTRL OUT SUPPLY 2 SUPPLY 1 GPIB/IEEE–488 RS-232C EARTH GROUND BRAKE FUSE (5×20mm): UL/CSA 1.25A 250V SB IEC 1A 250V T 120V UL/CSA 800mA 250V SB FUSE (5×20mm): 240V IEC 315mA 250V T MAGTROL, INC. BUFFALO, NY GPIB or RS-232 PC M-TEST Hysteresis on TSC1 only DSP6001 Connected to Hysteresis Dynamometer with Optional Auxiliary Input or In-Line Torque Transducer Hysteresis Dynamometer (HD) Eddy-Current (WB) OR Powder Brake (PB) Dynamometer Motor Under Test TSC 401 Torque-Speed Conditioner AC Mains DSP6001 DYNAMOMETER CONTROLLER Torque DES 31x Power Supply ACCESSORY TORQUE–SPEED OUTPUT DYNAMOMETER / TSC1 CTRL OUT SUPPLY 2 SUPPLY 1 RS-232C GPIB/IEEE–488 EARTH GROUND BRAKE FUSE (5×20mm): UL/CSA 1.25A 250V SB IEC 1A 250V T Excitation CAUTION: DOUBLE POLE FUSING 75VA 50/60Hz AUX / TSC2 BRAKE Speed MAGTROL, INC. BUFFALO, NY 120V UL/CSA 800mA 250V SB FUSE (5×20mm): 240V IEC 315mA 250V T GPIB or RS-232 PC M-TEST No Connection Hysteresis on TSC1 only DSP6001 Connected to Hysteresis Dynamometer and Eddy-Current or Powder Brake Dynamometer OPTIONAL: Eddy-Current (WB) OR Powder Brake (PB) Dynamometer TM Torque Transducer – OR – Speed Auxiliary Input TSC 401 Torque-Speed Conditioner Torque ±10 volts TSC2 only 14-pin connector pin 13 = com pin 14 = signal Excitation DES Power Supply DSP6001 Dynamometer Controller BRAKE ACCESSORY TORQUE–SPEED OUTPUT DYNAMOMETER / TSC1 CTRL OUT PC CAUTION: DOUBLE POLE FUSING 75VA 50/60Hz AUX / TSC2 SUPPLY 2 SUPPLY 1 RS-232C M-TEST GPIB/IEEE–488 EARTH GROUND BRAKE FUSE (5×20mm): UL/CSA 1.25A 250V SB IEC 1A 250V T MAGTROL, INC. BUFFALO, NY 120V UL/CSA 800mA 250V SB FUSE (5×20mm): 240V IEC 315mA 250V T GPIB or RS-232 DSP6001 Connected to Eddy-Current or Powder Brake Dynamometer (WB/PB) with Optional Auxiliary Input or In-Line Torque Transducer 3 M AGTROL System Configurations DSP6001 Eddy-Current (WB) OR Powder Brake (PB) Dynamometer Eddy-Current (WB) OR Powder Brake (PB) Dynamometer TSC 401 Torque-Speed Conditioner Speed TSC 401 Torque-Speed Conditioner Speed Torque Torque Excitation DES 31x Power Supply DES 31x Power Supply GPIB or RS-232 CAUTION: DOUBLE POLE FUSING 75VA 50/60Hz AUX / TSC2 BRAKE ACCESSORY TORQUE–SPEED OUTPUT DYNAMOMETER / TSC1 CTRL OUT SUPPLY 2 SUPPLY 1 RS-232C Excitation GPIB/IEEE–488 PC M-TEST EARTH GROUND BRAKE FUSE (5×20mm): UL/CSA 1.25A 250V SB IEC 1A 250V T 120V UL/CSA 800mA 250V SB FUSE (5×20mm): 240V IEC 315mA 250V T MAGTROL, INC. BUFFALO, NY DSP6001 DYNAMOMETER CONTROLLER DSP6001 Connected to 2 Eddy-Current or Powder Brake Dynamometers (Independent Setup) Eddy-Current (WB) Dynamometer Eddy-Current (WB) Dynamometer OR Powder Brake (PB) Dynamometer Powder Brake (PB) Dynamometer Speed TSC 401 Torque-Speed Conditioner TSC 401 Torque-Speed Conditioner Speed Torque Torque Excitation DES 31x Power Supply DES 31x Power Supply GPIB or RS-232 CAUTION: DOUBLE POLE FUSING 75VA 50/60Hz AUX / TSC2 BRAKE ACCESSORY TORQUE–SPEED OUTPUT DYNAMOMETER / TSC1 CTRL OUT SUPPLY 2 SUPPLY 1 RS-232C Excitation PC GPIB/IEEE–488 M-TEST EARTH GROUND BRAKE FUSE (5×20mm): UL/CSA 1.25A 250V SB IEC 1A 250V T 120V UL/CSA 800mA 250V SB FUSE (5×20mm): 240V IEC 315mA 250V T MAGTROL, INC. BUFFALO, NY DSP6001 DYNAMOMETER CONTROLLER DSP6001 Connected to 2 Eddy-Current or 2 Powder Brake Dynamometers (Tandem Setup) Powder Brake Dynamometer (PB) Eddy-Current Brake Dynamometer (WB) Clutch (EK) TSC 401 Torque/Speed Conditioner Speed Torque DES Power Supply DSP6001 Dynamometer Controller Transformer TSC 401 Torque-Speed Conditioner Torque Excitation Excitation BRAKE DES Power Supply PC CAUTION: DOUBLE POLE FUSING 75VA 50/60Hz AUX / TSC2 ACCESSORY TORQUE–SPEED OUTPUT DYNAMOMETER / TSC1 CTRL OUT SUPPLY 2 SUPPLY 1 RS-232C M-TEST GPIB/IEEE–488 EARTH GROUND BRAKE FUSE (5×20mm): UL/CSA 1.25A 250V SB IEC 1A 250V T MAGTROL, INC. BUFFALO, NY 120V UL/CSA 800mA 250V SB FUSE (5×20mm): 240V IEC 315mA 250V T GPIB or RS-232 DSP6001 Connected to Eddy-Current and Powder Brake Dynamometer (Tandem Setup) 4 M AGTROL System Configurations DSP6001 Torque Transducer (TM) Hysteresis Brake DSP6001 DYNAMOMETER CONTROLLER OR Eddy-Current/ Powder Brake BRAKE ACCESSORY TORQUE–SPEED OUTPUT DYNAMOMETER / TSC1 PC M-TEST CAUTION: DOUBLE POLE FUSING 75VA 50/60Hz AUX / TSC2 CTRL OUT GPIB or RS-232 No Connection SUPPLY 2 SUPPLY 1 RS-232C GPIB/IEEE–488 EARTH GROUND BRAKE FUSE (5×20mm): UL/CSA 1.25A 250V SB IEC 1A 250V T MAGTROL, INC. BUFFALO, NY 120V UL/CSA 800mA 250V SB FUSE (5×20mm): 240V IEC 315mA 250V T DES 31x In-Line Torque Transducer Cross Loop Function CUSTOM MOTOR TEST SYSTEM The DSP6001 can be incorporated into a Customized Motor Test System. These PC based, turn-key systems are custom designed and built to meet specific user requirements. heavy-duty equipment rack emergency stop button M-TEST Motor Testing Software side panel connectors allow for easy hook-up LCD monitor 6530 Power Analyzer WB Eddy-Current Dynamometer TSC Torque Signal Conditioner DES Power Supply 5 DSP6001 Dynamometer Controller space for rackmounted third-party power supply and computer AMF Adjustable Motor Fixture HD Hysteresis Dynamometer keyboard drawer Dynamometer Table M AGTROL Ordering Information DSP6001 ORDERING INFORMATION DSP6001 High-Speed Programmable Dynamometer Controller 120 VAC DSP6001A High-Speed Programmable Dynamometer Controller 240 VAC SYSTEM OPTIONS AND ACCESSORIES CATEGORY DESCRIPTION TESTING DEVICES POWER ANALYZERS SOFTWARE POWER SUPPLIES MISC. CARDS & CABLES MODEL / PART # Hysteresis Dynamometers HD series Eddy-Current Dynamometers WB series Powder Brake Dynamometers PB series In-Line Torque Transducers TM/TMHS/TMB series High-Speed Single-Phase Power Analyzer 6510e High-Speed Three-Phase Power Analyzer 6530 M-TEST 5.0 Motor Testing Software SW-M-TEST5.0-WE Temperature Testing Hardware HW-TTEST Closed-Loop Speed Control/Power Supply 6100 Power Supply 5200 Current-Regulated Power Supply 5210 Power Amplifier (required for HD-825 Dynamometer only) 5241 Power Supply for WB & PB Dynamometers series 2.7 and 43 DES 310 Power Supply for WB & PB Dynamometer series 65, 115 and 15 DES 311 Torque/Speed Conditioner (required for connecting WB/PB Series Dynamometers to DSP6001) TSC 401 GPIB Interface Card (PCI) 73-M023 GPIB Cable, 1 meter 88M047 GPIB Cable, 2 meters 88M048 Torque Transducer Connector Cable ER 113/01 Due to the continual development of our products, we reserve the right to modify specifications without forewarning. MAGTROL INC 70 Gardenville Parkway Buffalo, New York 14224 USA Phone: +1 716 668 5555 Fax: +1 716 668 8705 E-mail: magtrol@magtrol.com MAGTROL SA Route de Montena 77 1728 Rossens / Fribourg, Switzerland Phone: +41 (0)26 407 3000 Fax: +41 (0)26 407 3001 E-mail: magtrol@magtrol.ch Subsidiaries in: Great Britain Germany • France China • India Worldwide Network of Sales Agents 6001-US 08/10 www.magtrol.com
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