DSP6001 High Speed Programmable Dynamometer Controller CSA 60

User Manual: CSA 60

Open the PDF directly: View PDF PDF.
Page Count: 6

DSP6001
Data Sheet
DSP6001 High-Speed Programmable
Dynamometer Controller
1
www.magtrol.com
MAGTROL
FEATURES
• Two Channels:Enabletheunittosupportupto
twotestinginstrumentswithindependentortandem
configurations.
• Built-in Alarm System:Forpower,speed,torque,
temperature,airflow,waterflow,electricaloverload
andexternalinputs
• Torque/Speed Analog Outputs:Forinterfacewitha
dataacquisitionsystemorstripchartrecorder
• Interfaces:RS-232andIEEE-488
•High Speed Data Acquisition:120torqueandspeed
pointspersecondviaIEEEbus(approx.60/sec.via
RS-232)
• High Quality, Easy-to-Read Vacuum Fluorescent
Readout:Displaystorque,speed,power,auxiliaryand
PID(proportionalgain,integralandderivative)values
• Fast Full-Curve Data Acquisition: Free-runto
lockedrotorinseconds
• Speed & Torque Operating Modes:Provide
independentPIDsettingsforimprovedDynamometer
control
• Built-in Current-Regulated Supply:Forusewith
HysteresisDynamometeronly
• Adjustable Torque Units:English,MetricandSIare
standard
• Dynamometer Overload Protection
• Digital Filter: Removesundesirednoisefromtorque
signals
• Cross Loop Function: Allowsclosedloopcontrolof
brakeviatorquetransducer
• Programmable Digital PID Values:Controlledand
storedviaM-TestSoftwareorcontrolledmanually
• Saving:Savesprogrammedvalueswithin
configuration
• Auxiliary ± 10 V DC Analog Input:Foradditional
transducer
• Single or Multi-point Torque and Speed Stabilized
Testing: ViaM-TEST5.0Software
• Closed Box Calibration
• Rack Mounting: 19"(482.6mm)withhandles
DESCRIPTION
Magtrol’s Model DSP6001 High Speed Programmable
Dynamometer Controller employs state-of-the-art Digital
SignalProcessingTechnologytoprovidesuperiormotortesting
capabilities. Designed for use with any Magtrol Hysteresis,
Eddy-Current or Powder Dynamometer, Magtrol In-Line
TorqueTransducerorauxiliaryinstrumentation,theDSP6001
canprovidecompletePCcontrolviatheIEEE-488orRS-232
interface.With120readingspersecond,theDSP6001isideally
suitedforboththetestlabandtheproductionline.
APPLICATIONS
Inthelaboratory,theDSP6001’shighsamplerateprovides
superior resolution for data acquisition and curve plotting.
Thisallowsforcapturingmoreusablemotortestdataduring
switching, breakdown and other transitional areas of the
motor test curve. For production and incoming inspection,
theDSP6001displaystorque,speedandpoweratalltimes,
allowingtheControllertobeusedasamanualstandalone
unitoraspartofacompletePCsystem.
MOTOR TESTING SOFTWARE
Magtrol’sM-TEST5.0Software(sold separately)isastate-
of-the-artmotortestingprogramforWindows®-baseddata
acquisition.  Used with the Magtrol DSP6001 Controller,
MagtrolM-TEST5.0Softwareprovidesthecontrolofany
MagtrolDynamometerandrunstestsequencesinamanner
bestsuitedtotheoverallaccuracyandefficiencyoftheMagtrol
MotorTestSystem.ThedatathatisgeneratedbyMagtrol’s
MotorTestingSoftwarecanbestored,displayedandprinted
intabularorgraphicformats,andcanbeeasilyimportedinto
aspreadsheet.
WritteninLabVIEW™, M-TEST5.0has theflexibilityto
testamajorityofmotortypesinavarietyofways.Because
ofLabVIEW’sversatility,obtainingdatafromothersources
(e.g.thermocouples),controllingmotorpowerandproviding
audio/visualindicatorsisrelativelyeasy.
Magtrol’sM-TEST5.0Softwareisidealforsimulatingloads,
cyclingtheunitundertestandmotorramping.Becauseitis
easytogatherdataandduplicatetests,thesoftwareisideal
foruseinengineeringlabs,productiontestingandincoming/
outgoinginspection.
2
DSP6001
MAGTROL
Specifications
FRONT PANEL
REAR PANEL
Set Desired Power Units
(W, kW or Hp)
Set Desired Torque Units
(oz.in., oz.ft., lb.in., lb.ft., g.cm, kg.cm, Nmm, Ncm, Nm)
Ready for Rack Mounting
Displays Torque, Speed, Power,
Auxiliary and PID Values
Adjustable PID (Proportional Gain,
Integral and Derivative) settings
provide the best system response
Speed Control
(up to 99,000 rpm)
RS-232 and GPIB/IEEE-488
Interfaces for Connection to PC
For use with any Magtrol Dynamometer
(Hysteresis, Eddy-Current, Powder Brake),
Magtrol Torque Transducer or auxiliary instrumentation
Connectors for Models
DES310/DES311 Power Supplies
(for WB/PB Dynamometers only)
Connector for Model 5241 Power Supply
(for HD-825 Dynamometer only)
Torque/Speed Analog Output for Interfacing with
Data Acquisiton System or Strip Chart Recorder
MEASUREMENT CHARACTERISTICS
Maximum Torque 10,000 units, ±5 V TSC1, ±10 V TSC2
Maximum Speed 99,999 rpm
Accuracy
Speed: 0.01% of reading from 10 rpm to 100,000 rpm
TSC1: 0.02% of range (±1 mV)
TSC2: 0.02% of range (±2 mV)
ELECTRICAL CHARACTERISTICS
Fuses (5 × 20 mm)
Brake: UL/CSA 1.25 A 250 V SB
IEC 1.00 A 250 V T
Power (120 V): UL/CSA 800 mA 250 V SB
Power (240 V): IEC 315 mA 250 V T
Power Requirements 75 VA
Voltage Requirements 120/240 V 60/50 Hz
Max. Compliance Voltage 45 V DC, Brake Output
INPUTS AND OUTPUTS
Maximum Torque Input TSC1: ±5 V DC
TSC2: ±10 V DC
Accessory
Torque/Speed Output
Torque: ±10 V DC
Speed: ±10 V DC
Ctrl Out 0–3 V DC
ENVIRONMENT
Operating Temperature 5 ºC to 40 ºC
Relative Humidity < 80%
Temperature Coefficient 0.004% of range/°C of 5 V DC for both channels
DIMENSIONS
Width 19.0 in 483 mm
Height 3.5 in 89 mm
Depth
with handles
12.4 in
13.8 in
315 mm
351 mm
Weight 16.73 lb 7.58 kg
3
DSP6001
MAGTROL
System Configurations
Motor
Under
Test
OPTIONAL:
±10 volts
TSC2 only
14-pin connector
pin 13 = com
pin 14 = signal
Auxiliary Input
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
No Connection
Hysteresis on TSC1 only
AC Mains
Hysteresis Dynamometer (HD)
DSP6001
DYNAMOMETER
CONTROLLER
GPIB
RS-232
or
PC
M-TEST
– OR –
TM Torque Transducer
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
TM Torque
Transducer
GPIB
or
RS-232
PC
M-TEST
DSP6001 Dynamometer Controller
Excitation
Torque
TSC 401
Torque-Speed
Conditioner
DES Power Supply
Speed
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
±10 volts
TSC2 only
14-pin connector
pin 13 = com
pin 14 = signal
Auxiliary Input
– OR –
OPTIONAL:
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
No Connection
Hysteresis on TSC1 only
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
AC Mains
Hysteresis Dynamometer (HD)
Excitation
Torque
Speed
TSC 401
Torque-Speed
Conditioner
DES 31x Power Supply
Motor
Under
Test
GPIB
RS-232
or
PC
M-TEST
DSP6001
DYNAMOMETER
CONTROLLER
DSP6001 Connected to Hysteresis Dynamometer with Optional Auxiliary Input or In-Line Torque Transducer
DSP6001 Connected to Hysteresis Dynamometer and Eddy-Current or Powder Brake Dynamometer
DSP6001 Connected to Eddy-Current or Powder Brake Dynamometer (WB/PB)
with Optional Auxiliary Input or In-Line Torque Transducer
4
DSP6001
MAGTROL
System Configurations
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
Excitation
Torque
Speed
TSC 401 Torque-Speed
Conditioner
DES 31x Power Supply
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
Excitation
Torque
Speed
TSC 401 Torque-Speed
Conditioner
DES 31x Power Supply
DSP6001
DYNAMOMETER CONTROLLER
GPIB
RS-232
or
PC
M-TEST
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
GPIB
or
RS-232
PC
M-TEST
Clutch
(EK)
DSP6001
Dynamometer
Controller
Transformer
Powder Brake
Dynamometer (PB)
Excitation
Torque
DES Power Supply
TSC 401
Torque/Speed
Conditioner
Eddy-Current Brake
Dynamometer (WB)
Excitation
Torque
TSC 401
Torque-Speed
Conditioner
DES Power Supply
Speed
DSP6001 Connected to 2 Eddy-Current or Powder Brake Dynamometers (Independent Setup)
DSP6001 Connected to 2 Eddy-Current or 2 Powder Brake Dynamometers (Tandem Setup)
DSP6001 Connected to Eddy-Current and Powder Brake Dynamometer (Tandem Setup)
5
DSP6001
MAGTROL
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
Torque Transducer
(TM)
No Connection
DES 31x
Hysteresis
Brake
Eddy-Current/
Powder Brake
OR
DSP6001
DYNAMOMETER
CONTROLLER
GPIB
RS-232
M-TEST
or
PC
CUSTOM MOTOR TEST SYSTEM
TheDSP6001canbeincorporatedintoaCustomizedMotorTestSystem.ThesePCbased,turn-keysystemsarecustomdesigned
andbuilttomeetspecificuserrequirements.
In-Line Torque Transducer Cross Loop Function
System Configurations
heavy-duty equipment rack
M-TEST Motor Testing Software
WB Eddy-Current
Dynamometer
DES Power Supply
TSC Torque Signal
Conditioner
AMF Adjustable
Motor Fixture
Dynamometer
Table
HD Hysteresis
Dynamometer
DSP6001 Dynamometer
Controller
6530 Power Analyzer
keyboard
drawer
side panel connectors allow
for easy hook-up
space for rackmounted
third-party power supply
and computer
LCD monitor
emergency stop button
DSP6001
Due to the continual development of our products, we reserve the right to modify specifications without forewarning.
www.magtrol.com
MAGTROL INC
70 Gardenville Parkway
Buffalo, New York 14224 USA
Phone: +1 716 668 5555
Fax: +1 716 668 8705
E-mail: magtrol@magtrol.com
MAGTROL SA
Route de Montena 77
1728 Rossens / Fribourg, Switzerland
Phone: +41 (0)26 407 3000
Fax: +41 (0)26 407 3001
E-mail: magtrol@magtrol.ch
Subsidiaries in:
Great Britain
Germany • France
China • India
Worldwide Network
of Sales Agents
Ordering Information
6001-US 08/10
SYSTEM OPTIONS AND ACCESSORIES
ORDERING INFORMATION
DSP6001 High-Speed Programmable Dynamometer Controller 120 VAC
DSP6001A High-Speed Programmable Dynamometer Controller 240 VAC
CATEGORY DESCRIPTION MODEL / PART #
TESTING
DEVICES
Hysteresis Dynamometers HD series
Eddy-Current Dynamometers WB series
Powder Brake Dynamometers PB series
In-Line Torque Transducers TM/TMHS/TMB series
POWER
ANALYZERS
High-Speed Single-Phase Power Analyzer 6510e
High-Speed Three-Phase Power Analyzer 6530
SOFTWARE M-TEST 5.0 Motor Testing Software SW-M-TEST5.0-WE
Temperature Testing Hardware HW-TTEST
POWER
SUPPLIES
Closed-Loop Speed Control/Power Supply 6100
Power Supply 5200
Current-Regulated Power Supply 5210
Power Amplifier (required for HD-825 Dynamometer only) 5241
Power Supply for WB & PB Dynamometers series 2.7 and 43 DES 310
Power Supply for WB & PB Dynamometer series 65, 115 and 15 DES 311
MISC. Torque/Speed Conditioner
(required for connecting WB/PB Series Dynamometers to DSP6001) TSC 401
CARDS &
CABLES
GPIB Interface Card (PCI) 73-M023
GPIB Cable, 1 meter 88M047
GPIB Cable, 2 meters 88M048
Torque Transducer Connector Cable ER 113/01

Navigation menu