Stylus_CX7300_TX200_CX8300_TX400_series Epson Stylus Cx7300, Cx8300 Series Service Manual
User Manual: Inkjet Printer Epson Stylus TX405 - Service manuals and Schematics, Disassembly / Assembly. Free.
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SERVICE MANUAL Color Inkjet Printer EPSON Stylus CX7300/CX7400/DX7400 NX200/TX200/TX203/TX209 SX200/SX205 EPSON Stylus CX8300/CX8400/DX8400 NX400/TX400/TX405/TX409 SX400/SX405 Confidential SEMF07-001 Notice: All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them. The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof. EPSON is a registered trademark of SEIKO EPSON CORPORATION. General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks. Copyright © 2008 SEIKO EPSON CORPORATION. Imaging Products CS, PL & Environmental Management Confidential PRECAUTIONS Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings. WARNING Signals a precaution which, if ignored, could result in damage to equipment. The precautionary measures itemized below should always be observed when performing repair/maintenance procedures. DANGER 1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES. 2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK. 3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS. 4. WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES. WARNING 1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. 2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE. 3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS. 4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS. 5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY. 6. WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED. Confidential About This Manual This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page. Manual Configuration This manual consists of six chapters and Appendix. CHAPTER 1.PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product. CHAPTER 2.OPERATING PRINCIPLES Describes the theory of electrical and mechanical operations of the product. CHAPTER 3.TROUBLESHOOTING Describes the step-by-step procedures for the troubleshooting. CHAPTER 4.DISASSEMBLY / ASSEMBLY Describes the step-by-step procedures for disassembling and assembling the product. CHAPTER 5.ADJUSTMENT Provides Epson-approved methods for adjustment. CHAPTER 6.MAINTENANCE Provides preventive maintenance procedures and the lists of Epsonapproved lubricants and adhesives required for servicing the product. APPENDIX Provides the following additional information for reference: • Exploded Diagram • Parts List Symbols Used in this Manual Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages. A D J U S T M E N T R E Q U IR E D C A U T IO N C H E C K P O IN T W A R N IN G Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the product’s quality. Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment. May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action. Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life. Indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly, otherwise the quality of the components in question may be adversely affected. Confidential Revision Status Revision Date of Issue Description A August 9, 2007 First Release B May 20, 2008 Revised Contents Descriptions about Epson Stylus TX200/TX203/SX200/SX205/TX400/TX405/SX400/SX405 are added. Chapter 1 “CHECK POINT” has been added in 1.1 Features (p9). Descriptions have been added in 1.1 Features (p9). Made changes in Table 1-2 “Product No. of Ink Cartridges” (p10). Made changes in Table 1-6 “Supported Paper” (p13). Made changes in Table 1-10 “Primary Power Specifications” (p16). Made changes in 1.4.3 Durability (p17). Made changes in 1.4.5 Safety Approvals (Safety standards/EMI) (p17). Made changes in Table 1-13 “Device ID” (p17). “CAUTION” has been added in 1.5.2 Memory Card Slots (p18). Made changes in Table 1-15 “List of Supported Memory Card” (p18). Made changes in Figure 1-11 “Nozzle Check Pattern” (p39). Chapter 2 2.3 Electrical Circuit Operating Principles has been deleted. Chapter 3 Made changes in 3.1 Overview (p59). Made changes in Table 3-12 “Check point for Memory Card error according to each phenomenon” (p77). Chapter 4 “CHECK POINT” has been added in 4.1 Overview (p91). Chapter 7 7.2 Electrical Circuits has been deleted. C July 15, 2008 Revised Contents All Chapter The model name; Epson Stylus NX200/TX209/NX400/TX409 are added. Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Contents Chapter 1 PRODUCT DESCRIPTION Chapter 2 OPERATING PRINCIPLES 1.1 Features.................................................................................................................. 9 1.2 Printing Specifications......................................................................................... 10 1.2.1 Basic Specifications.................................................................................... 10 1.2.2 Ink Cartridge............................................................................................... 10 1.2.3 Print Mode .................................................................................................. 11 1.2.4 Supported Paper.......................................................................................... 13 1.2.5 Printing Area............................................................................................... 15 1.3 Scanner Specifications......................................................................................... 15 1.3.1 Scanning Range .......................................................................................... 15 1.4 General Specifications......................................................................................... 16 1.4.1 Electrical Specifications ............................................................................. 16 1.4.2 Environmental Conditions .......................................................................... 16 1.4.3 Durability .................................................................................................... 17 1.4.4 Acoustic Noise............................................................................................ 17 1.4.5 Safety Approvals (Safety standards/EMI) .................................................. 17 1.5 Interface............................................................................................................... 17 1.5.1 USB Interface ............................................................................................. 17 1.5.2 Memory Card Slots..................................................................................... 18 1.6 Control Panel ....................................................................................................... 19 1.6.1 Operation Buttons & LEDs ........................................................................ 19 1.6.2 Control Panel Functions in Each Mode ...................................................... 21 1.7 Specification for Each Function .......................................................................... 29 1.7.1 Stand-alone Copy Function ........................................................................ 29 1.7.2 Memory Card Direct Print Function........................................................... 31 1.7.3 Camera Direct Print Function (USB Direct Print/PictBridge) ................... 36 1.7.4 Reprint/Restore Photos Function (CX8300/TX400 series only) ................ 38 1.7.5 Setup Mode ................................................................................................. 39 2.1 Overview ............................................................................................................. 2.1.1 Printer Mechanism...................................................................................... 2.1.2 Motors & Sensors ....................................................................................... 2.1.3 Printhead..................................................................................................... 2.1.4 Carriage Mechanism................................................................................... 2.1.5 Paper Loading/Paper Feed Mechanism ...................................................... 2.1.6 Ink System Mechanism .............................................................................. 2.1.7 Ink Sequence............................................................................................... 2.2 Scanner Mechanism ............................................................................................ 2.2.1 Scanner Carriage Mechanism ..................................................................... 42 42 43 44 46 47 52 55 56 56 Chapter 3 TROUBLESHOOTING 3.1 Overview ............................................................................................................. 3.1.1 Specified Tools ........................................................................................... 3.1.2 Preliminary Checks..................................................................................... 3.2 Troubleshooting................................................................................................... 3.2.1 Motor and Sensor Troubleshooting ............................................................ 3.3 Error Indications and Fault Occurrence Causes .................................................. 3.3.1 Error Indication Method ............................................................................. 3.3.2 Troubleshooting by Error Message ............................................................ 3.3.3 Superficial Phenomenon-Based Troubleshooting ...................................... 59 59 59 60 60 61 61 65 83 6 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Chapter 4 DISASSEMBLY/ASSEMBLY 4.1 Overview ............................................................................................................. 91 4.1.1 Precautions.................................................................................................. 91 4.1.2 Tools ........................................................................................................... 92 4.1.3 Work Completion Check ............................................................................ 92 4.1.4 Procedural Differences between the Models .............................................. 94 4.2 Disassembly Procedures...................................................................................... 95 4.3 Removing the Housing ........................................................................................ 96 4.3.1 Paper Support Assy..................................................................................... 96 4.3.2 Stacker Assy ............................................................................................... 96 4.3.3 Document Cover/ASF Cover...................................................................... 97 4.3.4 Scanner Unit/Hinge .................................................................................... 98 4.3.5 Upper Housing/Card Slot Cover............................................................... 100 4.4 Removing the Circuit Boards ............................................................................ 101 4.4.1 Main Board Unit ....................................................................................... 101 4.4.2 Panel Unit/LCD Unit ................................................................................ 103 4.4.3 Power Supply Unit.................................................................................... 105 4.5 Disassembling the Printer Mechanism .............................................................. 107 4.5.1 Printhead ................................................................................................... 107 4.5.2 CR Scale ................................................................................................... 109 4.5.3 Hopper ...................................................................................................... 110 4.5.4 Removing the Printer Mechanism (Lower Housing)................................ 111 4.5.5 Left Frame ................................................................................................ 113 4.5.6 Front Frame/Right Frame ......................................................................... 114 4.5.7 Star Wheel Holder Assy ........................................................................... 116 4.5.8 EJ Roller ................................................................................................... 116 4.5.9 PF Encoder Sensor.................................................................................... 117 4.5.10 PF Scale .................................................................................................. 118 4.5.11 PF Motor ................................................................................................. 119 4.5.12 CR Motor ................................................................................................ 120 4.5.13 Main Frame Assy.................................................................................... 122 4.5.14 CR Unit................................................................................................... 124 4.5.15 Upper Paper Guide ................................................................................. 126 4.5.16 ASF Unit ................................................................................................. 126 4.5.17 Ink System Unit ...................................................................................... 128 4.5.18 Front Paper Guide................................................................................... 131 4.5.19 PF Roller ................................................................................................. 132 4.5.20 Waste Ink Pads ....................................................................................... 133 4.6 Disassembling the Scanner Unit........................................................................ 4.6.1 Upper/Front Scanner Housing .................................................................. 4.6.2 Scanner Carriage Unit .............................................................................. 4.6.3 Scanner Motor Unit .................................................................................. 4.7 Differences in Disassembling/Reassembling Stylus CX7300/TX200 series .... 4.7.1 Panel Unit (CX7300/TX200 series) ......................................................... 134 134 135 138 139 139 Chapter 5 ADJUSTMENT 5.1 Adjustment Items and Overview....................................................................... 5.1.1 Servicing Adjustment Item List................................................................ 5.1.2 Required Adjustments .............................................................................. 5.2 Using the Adjustment Program ......................................................................... 5.2.1 TOP Margin Adjustment .......................................................................... 5.2.2 First Dot Position Adjustment .................................................................. 5.2.3 Head Angular Adjustment ........................................................................ 5.2.4 Bi-D Adjustment....................................................................................... 5.2.5 PF Adjustment .......................................................................................... 5.2.6 PF Band Adjustment................................................................................. 5.2.7 Bottom Margin Adjustment...................................................................... 142 142 144 146 146 146 147 148 148 150 150 Chapter 6 MAINTENANCE 6.1 Overview ........................................................................................................... 6.1.1 Cleaning.................................................................................................... 6.1.2 Service Maintenance................................................................................. 6.1.3 Lubrication................................................................................................ 152 152 152 153 Chapter 7 APPENDIX 7.1 Exploded Diagram / Parts List .......................................................................... 159 7 Confidential CHAPTER 1 PRODUCT DESCRIPTION Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.1 Features Dimensions C H E C K P O IN T In this chapter, the product names are called as follows: Notation • Dimensions*1: 450 mm (W) x 340 mm (D) x 179 mm (H) • Weight*2: CX8300 series: 5.9 kg CX7300 series: 5.8 kg Product name CX7300 series Stylus CX7300/CX7400/DX7400 TX200 series Stylus NX200/TX200/TX203/TX209/SX200/SX205 CX8300 series Stylus CX8300/CX8400/DX8400 TX400 series Stylus NX400/TX400/TX405/TX409/SX400/SX405 Stylus CX7300/CX8300 series Stylus TX200/TX400 series • Dimensions*1: 450 mm (W) x 342 mm (D) x 182 mm (H) • Weight*2: TX400 series: 5.9 kg TX200 series: 5.8 kg EPSON Stylus CX7300/TX200/CX8300/TX400 series are color ink-jet printers with scanner function and have the following features. The difference in appearance between the two models is LCD; CX8300/TX400 series is equipped with LCD, and CX7300/TX200 series is not equipped with it. *1 :Paper support and stacker are closed. Rubber feet are excluded. *2 :Excluding the weight of ink cartridges and power cable. CX8300/TX400 series CX7300/TX200 series Available Functions Printer Printing from a computer or directly printing from a memory card. Scanner Scanning from a computer Copy Stand alone copy using the scanning and printing functions Memory card slot Available as USB memory card slot for PC Paper Support & Stacker are Closed CX8300/TX400 series CX7300/TX200 series Color LCD (CX8300/TX400 series only) • 2.5-inch color TFD LCD (CX8300 series) • 2.5-inch color α-TFT LCD (TX400 series) High speed & High quality Maximum print resolution: SMGA 5760 (H) x 1440 (V) dpi D4-chips Turbo II Printhead achieves higher print speed than ever. (Black: 90 nozzles x 1, Color: 90 nozzles x 1 per color) Four independent ink cartridges is installed. Newly developed pigment ink is employed. Borderless printing on specified EPSON brand paper is available. PRODUCT DESCRIPTION Figure 1-1. External View Features 9 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2 Printing Specifications Table 1-2. Product No. of Ink Cartridges Color EAI Black T0681 (S)*1 T0691 (2S) T0881 (3S)*2 T0881 (3S)*4 1.2.1 Basic Specifications Table 1-1. Printer Specifications Item Specification Print method On-demand ink jet Nozzle configuration Black: 90 nozzles x 1 Color: 90 nozzles x 3 (Cyan, Magenta, Yellow) Print direction Bi-directional minimum distance printing, Unidirectional printing Print resolution Cyan Horizontal x Vertical (dpi) Magenta • • • • Yellow 360 x 120 360 x 360 360 x 720 720 x 720 • 1440 x 720 • 1440 x 1440 • SMGA 5760 x 1440 (2880 x 1440) Control code • ESC/P Raster command • ESC/P-R (RGB) command • EPSON Remote command Input buffer size 64 Kbytes Paper feed method Friction feed, using the ASF (Auto Sheet Feeder) Paper path Top feed, front out Paper feed rates T.B.D. mm/sec (at 25.4 mm feed) PF interval Programmable in 0.01764 mm (1/1440 inch) steps Note *1 : *2 : *3 : *4 : T0692 (3S) T0692 (3S)*4 T0882 (4S)*2 T0882 (4S)*4 T0693 (3S) T0693 (3S)*4 T0883 (4S)*2 T0883 (4S)*4 T0694 (3S) T0694 (3S)*4 T0884 (4S)*2 T0884 (4S)*4 Latin T0731H (S) T0731HN (S)*4 T0731 (2S) T0731N (2S)*4 T0901 (3S)*3 Euro CISMEA Asia T0711H (S) T0711 (2S) T0891 (3S)*4 T0731H (S) T0731HN (S)*4 T0731 (2S) T0731N (2S)*4 T0731HN (S)*4 T0731 (2S) T0731N (2S)*4 T0732 (3S) T0732N (3S)*4 T0712 (3S) T0712 (3S)*4 T0892 (4S)*4 T0732 (3S) T0732N (3S)*4 T0732 (3S) T0732N (3S)*4 T0733 (3S) T0733N (3S)*4 T0713 (3S) T0713 (3S)*4 T0893 (4S)*4 T0733 (3S) T0733N (3S)*4 T0733 (3S) T0733N (3S)*4 T0734 (3S) T0734N (3S)*4 T0714 (3S) T0714 (3S)*4 T0894 (4S)*4 T0734 (3S) T0734N (3S)*4 T0734 (3S) T0734N (3S)*4 Available only with CX8300/TX400 series. Available only with CX7300/TX200/TX400 series. Available only with CX7300/CX8300 series. Available only with TX200/TX400 series. Shelf life Two years from production date (if unopened), six months after opening package. Storage Temperature Table 1-3. Storage Temperature Situation When stored in individual boxes When installed in main unit 1.2.2 Ink Cartridge The product numbers of the EPSON ink cartridges for this printer are shown below. Limit 1 month max. at 40 oC (104oF) Dimension 12.7 mm (W) x 68 mm (D) x 47 mm (H) C A U T IO N PRODUCT DESCRIPTION Storage Temperature -20 oC to 40 oC (-4oF to 104oF) -20 oC to 40 oC (-4oF to 104oF) Printing Specifications Do not use expired ink cartridges. The ink in the ink cartridge freezes at -16 °C (3.2 oF). It takes about three hours under 25 °C (77oF) until the ink thaws and becomes usable. 10 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2.3 Print Mode Table 1-4. Print Mode (Color) Table 1-4. Print Mode (Color) Media • Plain paper • Premium Bright White Paper (EAI) • Premium Bright White Inkjet Paper (others) • Ultra Premium Glossy Photo Paper (EAI) • Ultra Glossy Photo Paper (others) • Photo Paper Glossy (EAI) • Glossy Photo Paper (others) • Premium Photo Paper Glossy (EAI) • Premium Glossy Photo Paper (others) • Premium Photo Paper Semi-Gloss (EAI) • Premium Semigloss Photo Paper (other) • Premium Presentation Paper Matte (EAI) • Matte Paper Heavyweight (others) Print Mode Resolution (H x V dpi) Dot Size (cps) Bi-d Micro BorderWeave less Fast Economy/ Economy 360x120 Eco (400cps) ON OFF N/A Draft 360x120 Eco (400cps) ON OFF N/A Normal 360x360 VSD1 (245cps) ON OFF N/A Fine (360) 360x720 VSD2 (285cps) ON ON OK Fine (720) 720x720 VSD3 (285cps) ON ON OK Photo (1440) 1440x720 VSD3 (285cps) ON ON OK Photo2 (1440) 1440x1440 VSD3 (285cps) ON ON OK Photo (5760) 2880x1440 VSD3 (285cps) ON ON OK Photo Draft 360x720 VSD1 (245cps) ON ON N/A Photo (720) 720x720 VSD2 (285cps) ON ON OK Photo (1440) 1440x720 VSD3 (285cps) ON ON OK Photo2 (1440) 1440x1440 VSD3 (285cps) ON ON OK Photo (5760) 2880x1440 VSD3 (285cps) ON ON OK Photo (720) 720x720 VSD2 (285cps) ON ON OK Photo (1440) 1440x720 VSD3 (285cps) ON ON OK PRODUCT DESCRIPTION Dot Size (cps) Bi-d 720x720 VSD2 (285cps) ON ON N/A Photo (1440) 1440x720 VSD3 (285cps) ON ON N/A Normal 360x360 VSD1 (245cps) OFF OFF N/A Fine (720) 720x720 VSD3 (285cps) OFF ON N/A Media Print Mode • Photo Quality Inkjet Paper* (others) Photo (720) Resolution (H x V dpi) Envelope Micro BorderWeave less Note* : Not supported in EAI. Printing Specifications 11 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-5. Print Mode (Monochrome) Table 1-5. Print Mode (Monochrome) Dot Size (cps) Bi-d 360x120 Eco (400cps) ON OFF N/A Draft 360x120 Eco (400cps) ON OFF Normal 360x360 VSD1 (245cps) ON OFF Media Print Mode • Plain paper • Premium Bright White Paper (EAI) • Premium Ink Jet Plain papers (others) Fast Economy/ Economy • Ultra Premium Glossy Photo Paper (EAI) • Ultra Glossy Photo Paper (others) • Photo Paper Glossy (EAI) • Glossy Photo Paper (others) • Premium Photo Paper Glossy (EAI) • Premium Glossy Photo Paper (others) • Premium Photo Paper Semi-Gloss (EAI) • Premium Semigloss Photo Paper (other) • Premium Presentation Paper Matte (EAI) • Matte Paper Heavyweight (others) Resolution (H x V dpi) Micro BorderWeave less Bi-d 720x720 VSD2 (285cps) ON ON N/A Photo (1440) 1440x720 VSD3 (285cps) ON ON N/A Normal 360x360 VSD1 (320cps) OFF OFF N/A Fine (720) 360x720 VSD3 (285cps) OFF ON N/A Print Mode • Photo Quality Inkjet Paper* (others) Photo (720) N/A N/A Resolution (H x V dpi) Envelope Fine (360) 360x720 VSD2 (285cps) ON ON N/A Fine (720) 720x720 VSD3 (285cps) ON ON N/A Photo (1440) 1440x720 VSD3 (285cps) ON ON OK Photo2 (1440) 1440x1440 VSD3 (285cps) ON ON OK Photo (5760) 2880x1440 VSD3 (285cps) ON ON OK Photo Draft 360x720 VSD1 (245cps) ON ON OK Photo (720) 720x720 VSD2 (285cps) ON ON OK Photo (1440) 1440x720 VSD3 (285cps) ON ON OK Photo2 (1440) 1440x1440 VSD3 (285cps) ON ON OK Photo (5760) 2880x1440 VSD3 (285cps) ON ON OK Photo (720) 720x720 VSD2 (285cps) ON ON OK Photo (1440) 1440x720 VSD3 (285cps) ON ON OK PRODUCT DESCRIPTION Dot Size (cps) Media Micro BorderWeave less Note* : Not supported in EAI. Printing Specifications 12 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2.4 Supported Paper The table below lists the paper type and sizes supported by the printer. The supported paper type and sizes vary depending on destinations (between EAI, EUR, and Asia). Table 1-6. Supported Paper Paper Name Plain paper Premium Inkjet Plain Paper Premium Bright White Paper (EAI) Bright White Inkjet Paper (Euro, Asia) Ultra Premium Glossy Photo Paper (EAI) Ultra Glossy Photo Paper (Euro, Asia) Premium Photo Paper Glossy (EAI) Premium Glossy Photo Paper (Euro, Asia) PRODUCT DESCRIPTION Paper Size Thickness (mm) Weight EAI EUR Asia P*1 B*2 P*1 B*2 P*1 B*2 Legal 215.9 x 355.6 mm (8.5”x14”) Y - Y - Y - Letter 215.9 x 279.4 mm (8.5”x11”) Y - Y - Y - A4 210 x 297 mm (8.3”x11.7”) Y - Y - Y - B5 182 x 257 mm (7.2”x10.1”) - - Y - Y - - - Y - Y - 0.08-0.11 64-90 g/m2 (17-24 lb.) A5 148 x 210 mm (5.8”x8.3”) Half Letter 139.7 x 215.9 mm (5.5"x8.5”) Y - - - - - A6 105 x 148 mm (4.2”x5.8”) Y - Y - Y - User Defined 89 x 127- 329 x 1117.6 mm (3.56”x 5.08” - 13.16”x44.7”) Y - Y - Y - A4 210 x 297 mm (8.3”x11.7”) 0.11 80 g/m2 (21 lb.) - - Y - Y - Letter 215.9 x 279.4 mm (8.5”x11”) 0.11 90 g/m2 (24 lb.) Y - - - - - A4 210 x 297 mm (8.3”x11.7”) 0.13 92.5 g/m2 (25 lb.) - - Y - Y - Letter 215.9 x 279.4 mm (8.5”x11”) Y Y - - - - A4 210 x 297 mm (8.3”x11.7”) - - Y Y Y Y Y Y - - - - 8” x 10” 203.2 x 254 mm 5” x 7” 127 x 178 mm Y Y Y Y - - 4” x 6” 101.6 x 152.4 mm Y Y Y Y Y Y Letter 215.9 x 279.4 mm (8.5”x11”) Y Y - - - - A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y 8” x 10” 203.2 x 254 mm Y Y - - - - 5” x 7” 127 x 178 mm Y Y Y Y Y Y 4" x 6" 101.6 x 152.4 mm Y Y Y Y Y Y 16:9 wide 101.6 x 180.6 mm Y Y Y Y Y Y Printing Specifications 0.30 290 g/m2 (77 lb.) 0.27 255 g/m2 (68 lb.) 13 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-6. Supported Paper Paper Name Photo Paper Glossy (EAI) Glossy Photo Paper (Euro, Asia) Premium Photo Paper Semi-Gloss (EAI) Premium Semigloss Photo Paper (Euro, Asia) Premium Presentation Paper Matte (EAI) Matte Paper-Heavyweight (Euro, Asia) Photo Quality Inkjet Paper Envelopes Photo Paper*3 Thickness (mm) Paper Size Letter 215.9 x 279.4 mm (8.5”x11”) A4 210 x 297 mm (8.3”x11.7”) 5” x 7” 127 x 178 mm 4” x 6” 101.6 x 152.4 mm Letter 215.9 x 279.4 mm (8.5”x11”) A4 210 x 297 mm (8.3”x11.7”) 4” x 6” 101.6 x 152.4 mm Letter 215.9 x 279.4 mm (8.5”x11”) A4 210 x 297 mm (8.3”x11.7”) 8” x 10” 203.2 x 254 mm A4 210 x 297 mm (8.3”x11.7”) #10 104.8 x 241.3 mm (4.125”x9.5”) #DL 110 x 220 mm #C6 114 x 162 mm A4 210 x 297 mm (8.3”x11.7”) 5” x 7” 127 x 178 mm 4” x 6” 101.6 x 152.4 mm Note *1 : “Y” in the “P” column stands for “the paper type/size is Supported”. *2 : “Y” in the “B” column stands for “Borderless printing is available”. 0.27 0.23 C A U T IO N Printing Specifications 258 g/m2 (68 lb.) 250 g/m2 (66 lb.) 167 g/m2 (44 lb.) g/m2 0.13 102 (27 lb.) - 75-100 g/m2 (20-27 lb.) 0.24 *3 : CX7300/CX8300 series is not supported. PRODUCT DESCRIPTION 0.25 Weight 190 g/m2 (51 lb.) EAI EUR Asia P*1 B*2 P*1 B*2 P*1 B*2 Y Y - - - - Y Y Y Y Y Y - - Y Y - - Y Y Y Y Y Y Y Y - - - - - - Y Y Y Y Y Y Y Y Y Y Y Y - - - - - - Y Y Y Y Y Y - - - - - - Y - Y - Y - Y - Y - - - Y - Y - - - Y - Y - - - Y Y Y - - - Y Y - - - - Y Y Y Y Make sure the paper is not wrinkled, fluffed, torn, or folded. The curve of paper must be 5 mm or below. When printing on an envelope, be sure the flap is folded neatly. Do not use the adhesive envelopes. Do not use double envelopes and cellophane window envelopes. 14 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2.5 Printing Area 1.3 Scanner Specifications The printing area for this printer is shown below. Table 1-8. Basic Specifications Table 1-7. Printing Area (Margins) Print Mode Standard print Margin Scanner type Flatbed, color Scanning method Moving carriage, stationary document Right Top Bottom Any size 3 mm 3 mm 3 mm 3 mm Home position The front right corner Envelope 5 mm 5 mm 3 mm 20 mm Photoelectric device CIS Light source LED Maximum document sizes A4 or US letter Scanning range 8.5" x 11.7" (216 mm x 297 mm) Maximum resolution Main scan: 1200 dpi Sub scan: 2400 dpi Maximum effective pixels 10,200 x 14,040 pixels (CIS optical resolution x Microstep drive) Pixel depth 16 bit per pixel (input) and 8 bit per pixel (output). 2.54 mm* 2.54 mm* 4” x 6” 2.96 mm* 3.39 mm* 2.82 mm* 3.39 mm* The margins for Borderless print are margins that bleed off the edges of paper. Cut Sheet (Standard) LM Specification Left A4/Letter to 5” x 7” / Hi-Vision Borderless print Note * : Paper Size Item RM Cut Sheet (Borderless) LM RM TM TM Print Area Print Area Envelope RM LM TM Print Area 1.3.1 Scanning Range Table 1-9. Scanning Range RL (read length) RW (read width) OLM (left margin) OTM (top margin) 216 mm 297 mm 1.5 mm 1.5 mm BM BM Paper Size BM RL OTM Paper SIze Paper Feed Direction Scan bed Original (facedown) a Scan area Figure 1-2. Printing Area RW OLM Scanning starting position Home position Figure 1-3. Scanning Range PRODUCT DESCRIPTION Scanner Specifications 15 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.4 General Specifications 1.4.2 Environmental Conditions Table 1-11. Environmental Conditions 1.4.1 Electrical Specifications Table 1-10. Primary Power Specifications Item 100-120 V model 220-240 V model Rated power supply voltage 100 to 120 VAC 220 to 240 VAC Input voltage range 90 to 132 VAC 198 to 264 VAC 0.6 A (1.0 A) 0.3 A (0.5 A) Rated current (Max. rated current) Rated frequency Input frequency range 50 to 60 Hz 49.5 to 60.5 Hz Condition Temperature*1 Humidity*1,2 Operating 10 to 35°C (50 to 95°F) 20 to 80% Storage (unpacked) -20 to 40°C*3 (-4°F to 104°F) 5 to 85% 3000 V (for one minute) 90 Energy conservation International Energy Star Program compliant 80 Power Ready consumption Sleep Off Approx. 12 W Approx. 12 W Approx. 5.0 W Approx. 5.0 W Approx. 2.5 W Approx. 3 W Approx. 0.2W Approx. 0.3W Vibration 1G 0.15G, 10 to 55Hz (1 msec or less) 2G 0.50G, 10 to 55Hz (2 msec or less) Note *1 : The combined Temperature and Humidity conditions must be within the blue-shaded range in Fig.1-4. *2 : No condensation *3 : Must be less than 1 month at 40°C. Insulation resistance Copy (Printing pattern: ISO/IEC24712) Shock 70 60 Humidity (%) 50 40 30 Note 1: If the printer or scanner is not operated for more than three minutes, the printer goes into the power save mode within two minutes. 2: When no operation is made with the control panel for more than 13 minutes, the panel goes to the power save mode within two minutes. 20 27/80 10/50 20/68 30/86 35/95 40/104 Temperature (°C/°F) Figure 1-4. Temperature/Humidity Range C A U T IO N PRODUCT DESCRIPTION General Specifications When returning the repaired printer to the customer, make sure the Printhead is covered with the cap and the ink cartridge is installed. If the Printhead is not covered with the cap when the printer is off, turn on the printer with the ink cartridge installed, make sure the Printhead is covered with the cap, and then turn the printer off. 16 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.5 Interface 1.4.3 Durability Total print life: Black 10,000 pages (A4, 3.5% duty), Color 10,000 pages (A4, ISO FDC24712), or five years which ever comes first Printhead: Five billions shots (per nozzle) or five years which ever comes first Scanner carriage: 30,000 cycles of carriage movement This printer has USB interface and memory card slots of the following specifications. 1.5.1 USB Interface The table below describes the specifications of the two USB ports; USB device port for connecting with a host such as a computer, and the USB host port for connecting with an external devices such as a DSC (digital still camera). Table 1-12. USB Interface Specifications 1.4.4 Acoustic Noise Item T.B.D. dB (when printing from PC, on Premium Glossy Photo Paper, in highest quality) T.B.D. dB (when scanning, default setting) 1.4.5 Safety Approvals (Safety standards/EMI) USA Canada Mexico Taiwan EU Germany Russia Singapore Korea China*1 Hong Kong*2 Argentina Australia UL60950-1 FCC Part15 Subpart B Class B CSA No.60950-1 CAN/CSA-CEI/IEC CISPR 22 Class B NOM-019-SCFI-1998 CNS13438 Class B CNS14336 EN60950-1 EN55022 Class B EN61000-3-2, EN61000-3-3 EN55024 EN60950-1 GOST-R (IEC60950-1, CISPR 22) IEC60950-1 K60950-1 KN22 Class B KN61000-4-2/-3/-4/-5/-6/-11 GB4943 GB9254 Class B, GB17625.1 IEC60950-1 IEC60950-1 AS/NZS CISPR22 Class B Note *1 : CX7300/TX400 series is not supported. *2 : CX7300 series is not supported. PRODUCT DESCRIPTION Compatible standards Transfer rate USB Device port • Universal Serial Bus Specifications Revision 2.0 • Universal Serial Bus Device Class Definition for Printing Devices Version 1.1 480 Mbps (High Speed) Data format Compatible connector USB Host port* • Universal Serial Bus Specifications Revision 2.0 • Universal Serial Bus Mass Storage Class Bulk-Only Transport Revision 1.0 12 Mbps (Full Speed) NRZI USB Series B USB Series A 2 [m] or less Max. cable length Note* : External devices that can be connected to the USB device port are: DSC compliant with the USB Direct Print Protocol specification Rev 1.0 DSC compliant with the CIPA DC-001-2003 (PictBridge) specifications Table 1-13. Device ID When IEEE 1284.4 is Enabled @EJLID MFG:EPSON; CMD:ESCPL2,BDC,D4,D4PX,ESCPR1; MDL:Model Name; CLS:PRINTER; DES:EPSON Model Name; When IEEE 1284.4 is Disabled @EJL ID MFG:EPSON; CMD:ESCPL2,BDC;ESCPR1; MDL:Model Name; CLS:PRINTER; DES:EPSON Model Name; The “Model Name” is replaced as shown in the following table. Table 1-14. Model Names Indicated in the Device ID North America Euro Asia/Pacific CX7300 series Destination Stylus CX7400 Stylus DX7400 Stylus CX7300 CX8300 series Stylus CX8400 Stylus DX8400 Stylus CX8300 TX200 series TBD TBD TBD TX400 series TBD TBD TBD Interface 17 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.5.2 Memory Card Slots C A U T IO N In the case of TX200/TX400 series; if you insert a Memory Stick DUO to the Memory Card Slot without using the adapter, make sure to turn off the printer first, then remove the card using tweezers. Table 1-15. List of Supported Memory Card Priority Slot Memory Stick/ Memory Stick PRO Compatible memory card Memory Stick Standard “MemoryStick Standard” Format Specification Ver.1.42-00 compatible MagicGate Memory Stick Max. capacity Remarks 128MB Includes versions with memory select function 128MB Copy protection function is not supported MagicGate Memory Stick Duo An adapter should be used Memory Stick PRO Memory Stick PRO Format Specifications-without security specifications Ver.1.02-00 compatible Memory Stick Duo MemoryStick Duo Format Specification Ver.1.11-00 compatible The Memory Stick Duo adapter should be Memory Stick Pro Duo MemoryStick PRO Duo Format Specification Ver.1.02-00 compatible The Memory Stick Duo adapter should be Memory Stick micro Memory Stick Micro Format Specification Ver.1.02-00 compatible The Memory Stick adapter for standard size should be used. SD (Security Digital) SD Memory Card Specifications / PART1. Physical Layer Specification Ver. 2.0 compatible 4GB Copy protection function is not supported used used. 1 SD/MMC miniSD/microSD 2GB SDHC The SD adapter should be used Speed Class is not supported 8GB miniSDHC/microSDHC The SD adapter should be used Speed Class is not supported MultiMediaCard MultiMediaCard Plus MultiMediaCard Standard Ver. 4.1 compatible 64MB/4GB Only MultiMediaCard Plus supports 4GB xD-Picture card xD-Picture card xD-Picture Card Specification Ver.1.20 compatible 2GB Type M/H supported CF Type II CF+ and CompactFlash Specification Revision 3.0 compatible (CX7300/CX8300 series) 4GB True-IDE compatible memory card only CF+ and CompactFlash Specification Revision 4.1 compatible (TX200/TX400 series) 32GB Compact Flash 2 Microdrive Note: • • • • • • • • Memory Stick/PRO, SD/MMC and xD-Picture Card shares the same slot. When cards are inserted in the two slots at once, the slot which will be accessed first is determined according to the priority shown in the table. To select a card that has been inserted in a non-active slot, first remove the card in the active slot. In memory card direct printing mode, the image files in the active slot are valid and have assigned frame numbers. The number of images will not change if a card is inserted in another nonselected slot. When the card inserted in the slot is accessed from the PC, only one drive is displayed at a time as a removable disk* and only the card that is in the active slot can be accessed via the removable disk. A card that has been inserted into a non-selected slot cannot be accessed. (This is for Windows. For Macintosh, the card in the active slot will be mounted on the desktop.) Does not support 5V type of memory cards. When a memory card is being accessed, do not touch the memory card. For detailed information on the supported file system and formatting the memory card, refer to “ 1.7.2 Memory Card Direct Print Function ( p. 31 ) ”. PRODUCT DESCRIPTION Interface 18 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6 Control Panel 1.6.1 Operation Buttons & LEDs CX8300/TX400 series (LCD-equipped model) LCD Table 1-16. CX8300/TX400 series Buttons & LEDs Button/LED Button Function Power Turns the power ON/OFF. Start Starts printing. Stop/Clear • Stops operation and displays the menu screen. • Stops printing and ejects paper. • Returns the print settings in the current mode to their default and displays the Top screen. (Returns to the previous screen during printing maintaining the current settings) Setup Goes to the Setup mode that provides maintenance menu (head cleaning, head alignment, etc.) and various setting menu. Display/Crop • Goes to the zoom setting screen for the selected image. • Changes the image preview layout on the LCD. Menu Goes to the print setting menu screen. OK Accepts the changed settings Back Cancels the previous operation. Cross Key (Up/Down/Left/Right) + - Selects a menu item or a setting value. Setup button Sets the number of copies. + button Back button Display/Crop button Start button Power LED Memory Card Goes to the memory card direct print mode. Photo Goes to the special mode that provides Reprint/Restore Photos function. Power (Green) • • • • Power button Flashes at power ON/OFF. Flashes during some sequence is in progress. Flashes when an fatal error occurs. Lights when the status is other than above. (i.e. when in stand-by / in setting operation using the control panel) Stop/Clear button Note : The Card Access LED is provided near the memory card slot. • Lights when a memory card is inserted. • Flashes when a memory card is being identified or accessed. PRODUCT DESCRIPTION Photo button Cross key and OK button Menu button Goes to the stand alone Copy mode. Card Access (Green) Copy button - button Copy LED Memory Card button Control Panel Figure 1-5. CX8300/TX400 series Control Panel 19 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C CX7300/TX200 series (LCD-non-equipped model) The printer has the following buttons and LEDs on the control panel. Table 1-17. CX7300/TX200 series Operation Buttons & LEDs Button/LED Button LED* Note * : Function Power Turns the power ON/OFF. Stop / Maintenance [When printing] Stops printing, cancels the job, or cancels the error. [When not printing] Performs maintenance such as head cleaning and Ink replacement. Clears the settings. Power LED Power button Stop / Maintenance button Error LED Print Index Sheet Prints an index sheet. Print from Index Sheet Starts reading an index sheet and prints photos stored in memory card. Copies Sets a number of copies. Paper Type Selects paper type and size. Start B&W Starts B&W copying. Start Color Starts color copying. Power (Green) • Flashes at power ON/OFF. • Flashes during some sequence is in progress. • Flashes when maintenance is performed or a fatal error occurs. • Lights when the printer status is other than above. (standby / while the control panel is used for setting) Error (Orange) Flashes when a paper- related error occurs. Ink (Orange) Flashes when an ink-related error occurs. 7 Segments Displays the number of copies, status, or error code. Paper LED 1 (Green) Lights while plain paper is selected. Paper LED 2 (Green) Lights while photo paper is selected. Card Access (Green) • Lights while a memory card is inserted in the slot. • Flashes while a memory card is accessed. Ink LED Print Index Sheet button Print from Index Sheet Copies button 7 Segment LED Paper LED1/2 Paper type button Start B&W button Start Color button See Table 1-19 on page 22 and Table 1-20 on page 25 for details on the button functions, and Table 1-21 on page 26 for details on the LED functions. Note : The Card Access LED is provided near the memory card slot. Figure 1-6. CX7300/TX200 series Control Panel PRODUCT DESCRIPTION Control Panel 20 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6.2 Control Panel Functions in Each Mode 1.6.2.1 Control Panel Functions for CX8300/TX400 series The table below shows the print setting menu items for each mode and their default, and when the settings are saved or returned to their default. Explanations on detailed control panel functions of the CX8300/TX400 series are omitted here, because the LCD displays the detailed instruction. Table 1-18. Timing of Saving or Initializing Control Panel Settings Mode Copy Memory Card Photo Camera Direct Print Setting Default Value Copy Type Color Layout With Border Number of copies 1 Zoom Actual Paper Type Plain Paper Paper Size A4, Letter (for EAI) Quality Standard Density ±0 Expansion Standard Paper Type Prem. Glossy Paper Size 4x6 inch Layout Borderless Quality Standard Expansion Standard Date None Bidirectional On Select (Print Index Sheet setting) All Photos Information (Print Index Sheet setting) (EAI only) File Name Paper Type Prem. Glossy Paper Size 4x6 inch Layout Borderless Expansion Standard Color Restoration Off Paper type Prem. Glossy Paper size 4x6 inch Layout Borderless Quality Standard Expansion Standard Date None Bidirectional On Saving Timing Initializing Timing* When the Start button is pressed When the Stop/Clear button is pressed When the Start button is pressed When the Stop/Clear button is pressed When the Start button is pressed When the Stop/Clear button is pressed When the settings are made in the PictBridge Setup of the Setup menu. When the Stop/Clear button is pressed while making the settings. Note * : All the settings except “LCD Brightness” of Setup menu returns to their default when the “Restore Default Settings” of the Setup menu is executed by the OK button. PRODUCT DESCRIPTION Control Panel 21 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6.2.2 Control Panel and LED Functions for CX7300/TX200 series This section explains the detailed functions of the operation buttons and LEDs of the CX7300/TX200 series that are not equipped with an LCD. Table 1-19. CX7300/TX200 series Buttons & LEDs Functions Button Power Stop /Maintenance (when pressed for 3 seconds or more) During Normal Printing During DPOF Printing During Camera Direct Printing Turns the power OFF. (Turns the power ON when the power is OFF.) Same as the left column. Same as the left column. Normal Stops printing and cancels the print/copy job. At this time, the panel settings are not initialized but returned to the previous settings. Same as the left column. Same as the left column. Error • Cancels the error, stops printing, cancels the job, or ejects paper. [When an ink-related error occurs]* • Executes an ink cartridge replacement sequence when an ink end error, no ink cartridge error, or ink cartridge error occurs. • Moves the carriage to the ink check position when ink end error or no ink cartridge error occurs. Same as the left column. Same as on the left except the cases below. • When a camera direct error (camera recognition is failed) occurs, cancels the error and returns to the status before the error occurs. • When the camera direct error caused by the camera connected before the printer is powered on, returns to stand-by status (initial status at power-on) Normal Runs a head cleaning. Same as the left column. Same as the left column. Error [When a no paper error, memory card error, or index sheet error occurred] Cancels the error and retained print job, and starts head cleaning. Same as the left column. Normal Error Stop /Maintenance Functions Printer Status • Same as the left column in the case of paper-out error. • When a camera direct error (camera recognition is failed) occurs, cancels the error and returns to the status before the error occurs, and then runs a head cleaning. • When the camera direct error caused by the camera connected before the printer is powered on, returns to stand-by status (initial status at power-on), and then runs a head cleaning. Button Operation Disabled Cases None • • • • During power ON / OFF operation During scanner operation from PC During head cleaning During ink cartridge replacement • When an ink-out error is occurring • When a no ink cartridge error or ink cartridge error is occurring • When an error other than above or the camera direct error is occurring • During printing • During scanner operation • During head cleaning • During ink cartridge replacement • When printing is being stopped or a print job is being canceled Note * : If the carriage is at an ink check position, the carriage moves to ink check positions for another color in the order of cyan, magenta, yellow, and black (the colors not requiring ink check will be skipped). After ink check is completed, the carriage moves to the ink replacement position. If the carriage is at the ink cartridge replacement position, it moves to the home position. Continued on next page PRODUCT DESCRIPTION Control Panel 22 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-19. CX7300/TX200 series Buttons & LEDs Functions Button Print Index Sheet Functions Printer Status Normal Error During DPOF Printing During Normal Printing During Camera Direct Printing Starts printing an index sheet.* The paper size / paper type are changed to A4 / plain paper automatically. Initializes the panel settings and turns off the 7segment LED. Disabled Disabled • Displays a memory card error when no memory card or a non-supported formatted memory card is detected, or when no image data is found in the memory card. • When an index sheet error is occurring, cancels the error and retrys to print the index sheet. • When a paper-out error is occurring, performs paper feed operation. If the paper is fed successfully, cancels the error and prints the index sheet. • When a paper jam error is occurring, performs paper ejection operation. If the paper is ejected successfully, cancels the error and prints the index sheet. Disabled When a camera direct error is occurring, cancels the error and returns to the index sheet print process. Print from Index Sheet Normal Reads an index sheet and starts printing images. Disabled Disabled Error Same as the [Print Index Sheet] button other than the cases below. • When the index sheet cannot be read normally, cancels the print job and displays an index sheet error. • When the button is pressed after an index sheet error is displayed, cancels the error display and resumes the print job. Disabled When a camera direct error is occurring, cancels the error and starts reading the index sheet. Copies Normal Sets the number of copies. Default value is 1 copy. 1 to 9 sheets and “≡” (20 sheets continuously) can be set. Saves the set value when starting copying. Does not save when the power is Off. Returns the setting to the default when the power is turned Off or the mode is changed. The 7segment LED displays the set number of copies and decreases the number each time a copy is made. When the copy job is finished, the number returns to the set value. Cancels the DPOF mode and returns to standby mode. The set number of copies is returned to the default, and the paper type and size settings are returned to the previous ones. Disabled Error Disabled Disabled When a camera direct error is occurring, cancels the error, and goes to the standby mode. The set number of copies is returned to the default, and the paper type and size settings are returned to the previous ones. Note * : After printing an index sheet, the paper type and size settings are returned to the previous ones. PRODUCT DESCRIPTION Control Panel Button Operation Disabled Cases • • • • • During printing During scanner operation During head cleaning During ink cartridge replacement When an error except memory card error, index sheet error is occurring • When print data is spooled • When printing is being stopped or a print job is being canceled • When the button is pressed two or more times after a memory card error occurred. • • • • • • During printing During scanner operation During head cleaning During ink cartridge replacement When print data is spooled When printing is being stopped or a print job is being canceled • When the button is pressed two or more times after a memory card error occurred • • • • • • • During printing During scanner operation During head cleaning During ink cartridge replacement When an error is occurring When print data is spooled When printing is being stopped or a print job is being canceled Continued on next page 23 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-19. CX7300/TX200 series Buttons & LEDs Functions Button Paper Type Start B&W During DPOF Printing During Camera Direct Printing Sets the paper size / paper type. Default is A4 (Letter for EAI), Plain Paper Saves the settings when the power is turned Off by the Power button, the modes is changed, or copying is started. Does not save when the power plug is disconnected. Same as the left column. Same as the left column. Error Disabled Disabled When a camera direct error is occurring, cancels the error, and goes to the standby mode. The set number of copies is returned to the default, and the paper type and size settings are returned to the previous ones. Normal Starts copying in B&W mode. Saves the number of copies and paper type and size settings when starting copying and displays the saved settings after the copying is complete. Disabled Disabled* Same as the left column. Same as the left column. Disabled Disabled* Same as the left column. Same as the left column. Normal Error Stop /Maintenance + Start B&W During Normal Printing Normal Error Start B&W (when pressed for 3 seconds or more) Functions Printer Status • When a paper-out error is occurring, performs paper feed operation. If the paper is fed successfully, cancels the error and starts the copy job. • When a paper jam error is occurring, performs paper ejection operation. If the paper is ejected successfully, cancels the error starts the copy job. Starts autofit copying in B&W mode. Saves the number of copies and paper type and size settings when starting copying and displays the saved settings after the copying is complete. • When a paper-out error is occurring, performs paper feed operation. If the paper is fed successfully, cancels the error and starts the copy job. • When a paper jam error is occurring, performs paper ejection operation. If the paper is ejected successfully, cancels the error starts the copy job. Normal Starts monochrome draft copy. (A4 plain paper only) Saves the number of copies and paper type and size settings when starting copying and displays the saved settings after the copying is complete. Disabled Disabled* Error Disabled Disabled Disabled Button Operation Disabled Cases • • • • • • • During printing During scanner operation During head cleaning During ink cartridge replacement When an error is occurring When print data is spooled When printing is being stopped or a print job is being canceled • • • • • • • During printing During scanner operation During head cleaning During ink cartridge replacement When an ink error is occurring When print data is spooled When printing is being stopped or a print job is being canceled • • • • During scanner operation During head cleaning During ink cartridge replacement When printing is being stopped or a print job is being canceled • When an error is occurring Note * : When in camera direct mode, starts printing according to requirements from the camera. Continued on next page PRODUCT DESCRIPTION Control Panel 24 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-19. CX7300/TX200 series Buttons & LEDs Functions Button Start Color Normal Error Start Color (when pressed for 3 seconds or more) Normal Error Stop /Maintenance + Start Color Functions Printer Status During Normal Printing Starts copying in color mode. Saves the number of copies and paper type and size settings when starting copying and displays the saved settings after the copying is complete. • When a paper-out error is occurring, performs paper feed operation. If the paper is fed successfully, cancels the error and starts the copy job. • When a paper jam error is occurring, performs paper ejection operation. If the paper is ejected successfully, cancels the error starts the copy job. Starts autofit copying in color mode. Saves the number of copies and paper type and size settings when starting copying and displays the saved settings after the copying is complete. • When a paper-out error is occurring, performs paper feed operation. If the paper is fed successfully, cancels the error and starts the copy job. • When a paper jam error is occurring, performs paper ejection operation. If the paper is ejected successfully, cancels the error starts the copy job. During DPOF Printing During Camera Direct Printing Disabled Disabled* Same as the left column. Same as the left column. Starts printing according to the DPOF setting. Disabled* Same as the left column. Same as the left column. Normal Starts color draft copy. (A4 plain paper only) Saves the number of copies and paper type and size settings when starting copying and displays the saved settings after the copying is complete. Disabled Disabled* Error Disabled Disabled Disabled Button Operation Disabled Cases • • • • • • • During printing During scanner operation During head cleaning During ink cartridge replacement When an ink error is occurring When print data is spooled When printing is being stopped or a print job is being canceled. • • • • During scanner operation During head cleaning During ink cartridge replacement When printing is being stopped or a print job is being canceled • When an error is occurring Note * : When in camera direct mode, starts printing according to requirements from the camera. Table 1-20. CX7300/TX200 series Special Button Operations for Maintenance Functions Button Function Remarks Stop / Maintenance & Power (Power On) Prints a nozzle check pattern. After printing the pattern, returns to the standby state of normal print mode. • The nozzle check pattern printed by the printer is shown in Figure 1-11. • If the Stop / Maintenance button is pressed while printing a nozzle check pattern, stops printing, eject paper, and turns the power OFF. Copies & Power (Power On) Enters mechanism adjustment mode and prints a Head Alignment pattern. After printing the pattern, goes to the adjustment value input mode. • See “ 1.7.5.8 Head Alignment ( p. 40 ) ” for details on Bi-D adjustment. PRODUCT DESCRIPTION Control Panel 25 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-21. CX7300/TX200 series LED Functions Printer Status Power OFF (processing) Fatal error (system error) Fatal error (mechanical error) Maintenance request Power ON (initializing) Reset request / Stop request / Job cancel request LED Power Error Ink 7 Segments Paper 1/2 Card Access Priority High-speed flashing OFF OFF OFF OFF -- 1 High-speed flashing High-speed flashing High-speed flashing High-speed flashing of “E” High-speed flashing (selected side) -- 2 Flashing Flashing Flashing Flashing of “E” Flashing (selected side) -- 3 Flashing ON ON Flashing of “E” Flashing (selected side) -- 4 Flashing -- -- -- -- -- 5 -- 6 ON for 1 second ON for 1 second ON for 1 second ON for 1 second ON for 1 second (selected side) Paper jam error -- Flashing OFF -- -- -- 7 Ink out error / No ink cartridge error read error / write error -- OFF ON -- -- -- 8 Flashing 2 OFF Flashing 2 -- -- -- 9 Flashing -- -- -- -- -- 10 No paper error -- ON OFF -- -- -- 11 Multi-feed error --- ON OFF -- -- -- 11 Flashing*1 -- -- OFF ON (Paper 1 only) -- 12 Flashing*1 -- -- OFF ON*2 (selected side) -- 12 Flashing -- -- ON of “d” ON (selected side) -- 12 Flashing -- -- Displays remaining number of copies*3 ON (selected side) -- 12 Flashing -- -- ON of “P” ON (selected side) -- 12 Printing from PC Flashing -- -- OFF OFF -- 13 Scanner operation from PC Flashing -- -- OFF OFF -- 13 Printing & job being canceled Flashing -- -- -- -- -- 14 Memory card being recognized Flashing -- -- -- -- Flashing 3 15 Power ON (Print data processing) Ink cartridge replacement is in progress Ink sequence is in progress Index sheet being printed Index sheet is being scanned & printed DPOF printing Copying Camera direct printing Flashing -- -- -- -- -- 16 Hub connection error -- Flashing 2 OFF Flashing 2 of “H” -- -- 17 Camera direct error -- Flashing 2 OFF Flashing 2 of “P” -- -- 18 Memory card error -- Flashing 2 OFF Flashing 2 of “1” OFF PRODUCT DESCRIPTION Control Panel -19 Continued on next page 26 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-21. CX7300/TX200 series LED Functions LED Power Error Ink 7 Segments Paper 1/2 Card Access Priority Index sheet error (incorrect placement of the sheet) -- Flashing 2 OFF Flashing 2 of “2” -- -- 20 Index sheet error (unmatch between the sheet and memory card) -- Flashing 2 OFF Flashing 2 of “4” -- -- 21 Index sheet error (incorrect markings on the sheet) -- Flashing 2 OFF Flashing 2 of “3” -- -- 22 Ink level low error -- -- Flashing -- -- -- 23 ON (selected side) -- 24 Printer Status In copy mode -- -- -- Displays remaining number of copies*3 -- -- -- ON of “d” ON (selected side) -- 24 -- -- -- ON of “P” ON (selected side) -- 24 ON -- -- -- -- -- 25 No memory card -- -- -- -- -- OFF -- Memory card recognized -- -- -- -- -- ON -- Memory card being accessed -- -- -- -- -- Flashing 3 -- OFF “_” Low-speed flashing OFF -- -- In DPOF mode In camera direct mode Power ON (normal idle state) Power ON (panel low power mode) ON OFF Note *1: Nothing changes in the normal stand-by status. *2 : Both LEDs turn OFF in the normal stand-by status. *3 : “≡” is displayed when continuous 20 sheets is selected. Note : --: Flashing: Flashing 2: Flashing 3: High-speed flashing: Low-speed flashing: No change Repeats ON and OFF every 1.25 seconds. Repeats ON for 0.5 second, OFF for 0.5 second, ON for 0.5 second, and OFF for 1.0 second. ON and OFF according to the memory card access status. Repeats ON and OFF every 0.5 second. Repeats ON and OFF every 2 seconds. Note : See “ 3.3 Error Indications and Fault Occurrence Causes ” (p.61) for remedies for errors. PRODUCT DESCRIPTION Control Panel 27 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6.2.3 Control Panel Power Saver Mode If no operation is made on the control panel for approximately 13 minutes, both the CX8300/TX400 series and CX7300/TX200 series automatically enter control panel power saver mode. The details of control panel power save mode are shown below. Conditions for not entering the control panel power save mode • The printer or scanner is in operation • During printing or scanning from PC • Camera direct is in operation • Slide show is being displayed • An error is being displayed • Mechanical adjustment is being made in setup mode • Firmware is being updated Conditions recovering from the control panel power save mode • Any button other than the power button is pressed (when the power button is pressed, the power is turned OFF) • A memory card or a camera direct device is connected • Operation from PC (printing / scanning / maintenance) NOTE: See “ 1.7.3.4 Operating Specifications during Connecting DSC ( p. 37 ) ” for information on the panel operation during connecting a camera to the EXT.IF. PRODUCT DESCRIPTION Control Panel 28 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7 Specification for Each Function 1.7.1.2 Stand-alone Copy Menu The stand-alone copy mode menu for the CX8300/TX400 series and CX7300/TX200 series (settable items) are shown in the following tables. 1.7.1 Stand-alone Copy Function Table 1-24. Copy Menus for CX8300/TX400 series 1.7.1.1 Supported Paper and Copy Mode Table 1-22. Supported Paper and Copy Mode for CX8300/TX400 series Paper Type Plain paper Size*1 A4*1, Letter*1 Micro BorderWeave less Selects either color or monochrome. Draft 360x120 Eco ON OFF NA Standard 360x360 VSD1 ON OFF NA Best 720x720 VSD3 ON ON NA Paper type Selects paper type from the options shown in Table 1-22. Paper size Selects paper size from the options shown in Table 1-22. Quality Selects print quality from the options shown in Table 1-22. Zoom Selects Actual or Auto Fit Page. Or reduction/enlargement ratio can be specified within the range of 25% to 400%. VSD3 ON ON OK Photo Paper 4x6, 5x7, A4*1, Letter*1 Standard 1440x720 VSD3 ON ON OK*2 Prem. Glossy 4x6, 5x7, A4*1, Letter*1 Standard 1440x720 VSD3 ON ON OK Ultra Glossy 4x6, 5x7, A4*1, Letter*1 Standard 1440x720 VSD3 ON ON OK Note *1 : The model for Latin supports both the letter and A4 sizes. The model for North America supports letter size only, and the other destination models support A4 size only. *2 : Borderless printing of 5x7 size is not supported for EAI. Table 1-23. Supported Paper and Copy Mode for CX7300/TX200 series Photo Paper (Photo Paper, Prem. Glossy, Ultra Glossy) Copy type Bi-D 1440x720 A4*1, Letter*1 Sets the number of copies within the range of 1 to 99. Dot Size Standard Plain paper Number of copies Resolution A4*1, Letter*1 Size Print Quality Resolution Dot Size Bi-D Draft Standard Micro BorderWeave less 360x120 Eco ON OFF NA 360x360 VSD1 ON OFF NA Selects from the following two layouts: Layout • With Border (normal layout with 3mm margins) • Borderless (no margins) Print setting Density Selects from the nine density levels of -4 to +/-0 to +4. Expansion (for borderless print) Selects the margins level (margins bleed off the edges of paper) from the Standard (100%), Mid. (50%) or Min. (0%).* Table 1-25. Copy Settings for CX7300/TX200 series Setting Item Standard 1440x720 VSD3 ON ON Sets the number of copies within the range of 1 to 99 using the Copies button. Copy type Selects either color or monochrome with the Color button or B&W button. Selects print layout from the following three options: • Standard (normal layout with 3mm margins) • Small margin (layout with 1.5mm margins) • Borderless (no margins) OK Paper type Note *1 : The model for Latin supports both the letter and A4 sizes. The model for North America supports letter size only, and the other destination models support A4 size only. PRODUCT DESCRIPTION Operation and Function Number of copies Layout 4x6 Function Print Quality Matte paper Paper Type Menu Print setting Paper size Selects paper type and size from the options shown in Table 1-23 using the Paper Type button. Quality Selects print quality from the options shown in Table 1-23. Zoom Actual size is selected by default. Autofit can be set by holding down the B&W / Color button for 3 seconds or longer. Specification for Each Function 29 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.1.3 Relation Between Original and Copy 1.7.1.4 Copy Speed The scanning start position is located on the front right of the scan bed. The relations between the original placed face down and its copy are as follows. Standard copy Readable Length Copy Conditions (eMemo2, A4 size) Borderless copy OTM Table 1-26. Copy Speed OTM Readable Length Draft 360 x 120 Readable Width a C A a A B Default 360 x 360 B Monochrome copy Color copy Monochrome copy Color copy Model CX8300/TX400 series CX7300/TX200 series T.B.D. cpm T.B.D. cpm T.B.D. cpm T.B.D. cpm T.B.D. cpm C OLM OLM Home position F Paper Width RM TM BM LM a E a D Home position LM Paper Length RM E D F TM BM Paper Length Scan / Print direction Figure 1-7. Relation Between Original and Copy (Borderless/With Borders) Original Document A Scan bed --- B Scan area C Original (face down) OTM Top margin (out of scan range) “ 1-9 Scanning Range ” (p.15) OLM Left margin (out of scan range) “ 1-9 Scanning Range ” (p.15) “ 1-9 Scanning Range ” (p.15) --- Copied Document D Copied paper E Print area F Copy LM, RM Left margin, Right margin* TM, BM Top margin, Bottom margin* PRODUCT DESCRIPTION --“ 1-7 Printing Area (Margins) ” (p.15) --“ 1-7 Printing Area (Margins) ” (p.15) Specification for Each Function 30 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2 Memory Card Direct Print Function 1.7.2.2 Supported File Type and Media Type 1.7.2.1 Supported Paper and Print Mode The followings describe the file system, media format, and file type supported by the memory card direct function. Table 1-27. CX8300/TX400 series Supported Paper Type & Print Mode Paper Type Size Print Quality Resolution Dot Size Bi-D Standard 360x360 VSD1 ON OFF NA Best 720x720 VSD3 ON ON NA Plain Paper A4, Letter*1 Matte Paper A4 Standard 1440x720 VSD3 ON ON OK Photo Paper 4x6, 5x7*2, A4, Letter*1 Standard 1440x720 VSD3 ON ON OK Prem. Glossy 4x6, 5x7, 16:9wide*2, A4, Letter*1 Standard 4x6, 5x7, A4, Letter*1 Standard Ultra Glossy 1440x720 1440x720 VSD3 VSD3 ON ON ON ON OK Table 1-28. CX7300/TX200 series Supported Paper Type & Print Mode Paper Type Size Print Quality Resolution Dot Size Bi-D Micro BorderWeave less Plain Paper*1 A4, Letter*3 Standard 360x360 VSD1 ON OFF NA Prem. Glossy *2 4x6, 5x7, 16:9wide*4, A4, Letter*3 Standard 1440x720 VSD3 ON ON OK Note *1: For printing an Index Sheet. *2 : For printing images according to the information read from the Index Sheet. *4 : The 16:9wide is not supported for EAI. PRODUCT DESCRIPTION Item Specification DCF Version 1.0 or 2.0 *1 compliant. Other than those does not ensure proper operation. File systems available with the card reader function are restricted by the host’s specification. File system Media format Memory card • DCF Version 1.0 or 2.0 compliant • DOS FAT format (FAT12/FAT16/FAT32 *2) with single partition (basic partitioned) JPEG (*.JPG) Image files conform to Exif Version 2.21. (Exif version 1.0/ 2.0/2.1/2.2/2.21 are supported) Camera definition file (*.MRK) Camera definition files used for DPOF mode. “\MISC\AUTOPRINT.MRK” file is valid. File type OK Note *1 : Letter size is supported for EAI only. *2 : The Photo Paper 5x7 size and Prem. Glossy 16:9wide are not supported for EAI. *3 : Letter size is supported for EAI only. Table 1-29. Supported File System, Types and Media Format Micro BorderWeave less Note *1: Refer to the Camera File System Standard; “DCF Version 2.0, JEIDA-CP-3461” for more details. *2 : Available only when the memory card supports FAT32. C H E C K P O IN T The printer does not detect any files stored under the following directories or their sub-directories. • • • • • Directories containing system properties or hidden properties. “RECYCLED” (Windows directory for deleted files) “PREVIEW” (directories of CASIO DSC for thumbnail images) “SCENE” (directories of CASIO DSC for its Best Shot function) “MSSONY” (directories of SONY DSC for e-mail images, voice memos, movies, or non-compressed images) • “DCIM\ALBUM\IMAGE” (directories of CASIO DSC for its album function) 1.7.2.3 Automatic Detection of Images in Memory Card When a memory card is inserted in the card slot on the printer, or when a memory card is detected at power-on, the printer automatically searches for all images stored in the card. When the card is removed, the printer erases the information on the all detected files. Specification for Each Function 31 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2.4 Specifications for Handling Image Data Table 1-30. Specifications for Handling Image Data Table 1-30. Specifications for Handling Image Data Item Image size (pixel) Specification • Horizontal: 80 ≤ X ≤ 9200 • Vertical: 80 ≤ Y ≤ 9200 Up to 999 images Maximum number of images When a memory card stores 1,000 or more images, the first 999 images are detected and become valid in the printer. The detecting order varies depending on the folder configuration in the card, so which images are included in the first 999 cannot be defined. However, images specified by camera definition files can be selected to be printed even when the total number of images has exceeded 999. Up to 999 camera defined image files can be specified. --- Valid date and time 01/01/1980 00:00:00 to 12/31/2099 23:59:59 --- Thumbnail image data Supports DCF Ver.1.0 or 2.0compatible data (Exif format, 160x120 pixels) PRODUCT DESCRIPTION Remarks Date and time information included in an image file is not always the shooting date and time. It changes each time the image is edited and restored. The printer acquires the latest date and time information. Acquisition of date and time information The printer acquires date and time information included in image files in the order of precedence shown below. 1. Shooting date and time information in digital camera standard format (Exif) 2. Digitized date and time information in digital camera standard format (Exif) 3. Date and time information in digital camera standard format (Exif) 4. Date and time information applied on DOS-compliant file system. 5. Fixed date and time information (01/01/1980, 00:00:00) --- 99 copies for each image. Up to 999 sheets in total. File sorting Specification Remarks Maximum number of copies The printer sorts image files in ascending ASCII order based on their full-pathnames such as “\DCIM\100EPSON\EPSN0000. JPG”, and assigns a number to each of them. Item Thumbnail images are used for the Print Index Sheet function. • The image number assigned by the printer may be different from that assigned by the camera. • If two or more files have the same full pathname, the sorting function may not operate properly. (existence of the same full-pathname is not allowed under DOS) Specification for Each Function 32 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2.5 Memory Card Direct Print Menu (CX8300/TX400 series) The LCD-equipped CX8300/TX400 series provide the following menus in the memory card mode. CX7300/TX200 series supports the Print Index Sheet function. Table 1-31. Memory Card Mode Menu Menu Item Function 1.7.2.6 Makes Prints from Index Sheet Function Print settings Table 1-32. Print Settings Item Print Index Sheet Number of copies --- Paper Type Plain paper Makes Prints from Index Sheet According to the marking on the index sheet. View and Print Photos*1,3 Prints the selected images. Paper Size A4 Print All Photos*1,3 Prints all images in a memory card. Specified number of copies is applied to the all images (the default is 1 copy). Specifying it for each of the images independently also can be made in the preview screen. Layout --- Quality Standard Standard Expansion --- According to the setting made by the control panel. Print by Date*1 The date of the images are listed in the descending order with the number of images by date. Selecting date from the list selects the images that has the selected date information. Specified number of copies is applied to the selected images (the default is 1 copy). Specifying it for each of the images independently also can be made in the preview screen. Date YYYY.MM.DD (2007.09.21)*1 According to the setting made by the control panel. YYYY.MM.DD (2007.09.21)*1 BiDirectional On On Print Index Sheet*2 Prints an index sheet that prints images in a memory card in thumbnailed form. The number of images to be included in the sheet can be selected from the following four options. “All image” (default), “Latest 30”, “Latest 60”, “Latest 90”*3 Print Index Sheet Setting-Select*2 According to the setting --made by the control panel. Print Index Sheet (Also available on CX7300/TX200 series) Slide Show*4 Make Prints from Index Sheet Scans the index sheet, and prints images according to markings written on the sheet. Starts a slide show on the LCD. Images in a memory card is displayed one by one in the order sorted by the printer. Printing one of the images can be made from the paused screen. Note *1: 0 to 99 copies can be specified for each of the images. Up to 999 copies in total. *2 : For CX7300/TX200 series, press the [Print Index Sheet] button to print the index sheet. All images in a memory card are included in the sheet. *3 : The images are listed in ASCII descending order. *4 : While performing the slide show, displaying number of copies, printing from an external device or from a computer cannot be made. PRODUCT DESCRIPTION Note *1: EAI model: MMM.DD.YYYY (Sep. 21.2007) *2 : CX8300/TX400 series only. CX7300/TX200 series do not support it. Rules on reading Index Sheet markings The user can specify images to be printed and their print settings shown in Table 1-32 by putting marking on the Index Sheet. The printer reads the markings according to the following rules. Table 1-33. Rules on Reading Markings Item Mark Description Remarks Left edge (one each) Reference position for reading markings. Right edge (one each) Reference position for reading markings. Block code (36 pcs.) Sheet information (memory card, page) Image selection (30 pcs. x 3) Selects the image to be printed. An error occurs if no image selection marking is read. Paper type/size (4 pcs.) Selects the paper type/size. An error occurs if two or more markings are read for one image. Specification for Each Function An error occurs if these markings cannot be read due to ink stain or any other cause. 33 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2.7 Print Layout Table 1-33. Rules on Reading Markings Layout (2pcs.) Selects the layout. An error occurs if two or more markings are read for one image. If no marking is read, borderless layout is applied. The memory card direct print function supports two print layouts for printing images; Borderless, and With Border. The Borderless layout is not allowed for some type of paper (refer to Table 1-27 and Table 1-28). And see “ 1.2.5 Printing Area ” (p.15) for information on the print area and margins of “Borderless” and “With Border” layouts. Date Prints the date information When this marking is read, the date is printed on the image. Trimming Function Item Mark Description Remarks Note: • About 50% or more range of the mark area must be marked out to be read by the printer. • For running out and excessive marking out, the two white/black search patterns shown above are superimposed on the mark, and judgement is made according to this matching ratio. • The judgement criteria is as follows; black matching: 80% or more, white matching: 50% or more. • The figure below shows the judgement example according to the rules described above. (not enough) A trimming function is provided as a means of coordinating an image with the types of photo frames handled by the printer. This function is always activated so that the image fits within the photo frames. This function is described briefly below. The printed photo frame and an image to be printed are matched in length along one side and the image is resized along the perpendicular side to fit the frame on that side. Any part of the image that does not fit within the photo frame is trimmed away (not printed). • When an image is aligned vertically with the photo frame. (too much) Index Sheet errors Trimmed areas Photo frame (print area) Table 1-34. Index Sheet Error List Error Name Description Index sheet scan error (incorrect sheet setting) The Index Sheet is not properly placed on the document glass. Index sheet scan error (incorrect image selection marking)* Image selection markings are not correct. Index sheet scan error (incorrect paper selection marking) Paper selection markings are not correct. Index sheet scan error (unmatch between memory card and sheet) The memory card may have been changed or some images may have been added or deleted after the Index Sheet is printed. PRODUCT DESCRIPTION • When an image is aligned horizontally with the photo frame. Photo frame (print area) Trimmed areas Specification for Each Function Figure 1-8. Trimming Function 34 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Rules on Numbering and Rotating Images The numbers shown in the figure below indicate the photo frame numbers used for the print layout. Horizontally oriented images are printed as shown by the numbers. Vertically oriented images, which has more pixels vertically than horizontally, the vertical photo data is allocated instead, and the number shown in the figure below is then rotated 90 degrees before being printed. In Index printing mode, the numbers are printed as they are shown below, regardless of the shape of the photo data. However, when the photo data has an equal number of pixels vertically and horizontally the photos are printed without rotation, regardless of the layout. NOTE: The vertical photo data refers to when the photo data file itself is set for a vertical (portrait) orientation. Photo data is defined as the vertical photo data if it is taken by a digital camera with a portrait position detecting function.) Paper top edge Figure 1-9. Rules on Numbering and Rotating Images PRODUCT DESCRIPTION Specification for Each Function 35 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.3 Camera Direct Print Function (USB Direct Print/PictBridge) 1.7.3.3 General Operation Procedure C H E C K P O IN T Printing operations (selecting images to be printed, making print settings, starting/ canceling printing, and monitoring print process) can be carried out from a directly connected DSC (Digital Still Camera) that conforms to the standard described below. Before connecting the DSC, check that the printer is in the following status. • • • • 1.7.3.1 Available DSC Table 1-35. Available DSC USB Direct Print PictBridge DSCs conform to USB Direct Print Protocol Revision 1.0. DSCs conform to CIPA DC-001-2003 Digital Photo Solutions for Imaging Devices (DPS version 1.0) or the Rev. 2.0. 1.7.3.2 Print Settings Available from DSC The following print settings can be made from the DSC. However, depending on the DSC, some of the settings may not be available. The DSC direct print procedure differs depending on the DSC specifications.The following explains common procedure. 1. Setting on the printer Before connecting a DSC with a USB cable, make the print settings such as paper type/size, layout setting on the printer. This may not be required for some DSCs. 2. Setting on the DSC Make the following settings on the DSC before connecting it to the printer. Some DSCs may require to first connect to the printer for making the settings. Table 1-36. Print Settings Available from DSC Item USB Direct Print Single Sheet / DPOF specified Single Sheet / Multiple Sheet / DPOF specified Paper type (this cannot be specified for CX7300/TX200 series) Plain Paper/ Glossy Photo / Prem. Glossy / Matte Plain Paper/ Prem. Glossy Paper size Layout Borderless With Borders (2-up, 4-up, 8-up are available when specified by DPOF) • When printing a single image Use the Single Sheet menu to specify an image and the number of copies. The menu may not be available on some DSCs. Specify an image and the number of copies. Specifying the number of copies may not be available on some DSCs. • Select the paper type/size, layout, and make the Fit to Frame setting if necessary. These settings may not be available on some DSCs. Borderless With Borders (cannot be specified for CX7300/ TX200 series) On / Off Quality Not available Auto Correct Not available Available only for a single sheet Print Image Framer Control of printer Note*: The Multiple Sheet setting is available when using PictBridge. 4x6, 5x7, Letter (EAI model only), A4 (CX7300/TX200 series for Euro: 4x6, A4) (CX7300/TX200 series for EAI: 4x6, Letter) Date Fit to Frame • When printing multiple images, specify images and number of copies using the DPOF and Multiple Sheet* menus. The menus may not be available on some DSCs. PictBridge How to specify images Yes / No 3. Available PRODUCT DESCRIPTION Starting to print When the print settings on both the printer and the DSC is completed, follow the procedure below to start printing. 1. Not available The following operations are available; Getting the printer status, starting a print job or canceling it immediately or after printing the current page is finished. (In the case of the USB Direct Print, resetting the printer is also available.) No print job from a computer is processed or performed. Direct print from a memory card is not processed or performed. Stand alone copy using the scanner function is not operating. No paper out error or ink out error is occurring. 2. 3. Connect the printer and the DSC with a USB cable. Using a USB cable included in the DSC package is recommended. Operate the DSC to start printing. Printing is carried out according to the settings made on the DSC. When some print settings have not been made on the DSC, the corresponding settings made on the printer are applied. Specification for Each Function 36 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.3.4 Operating Specifications during Connecting DSC Table 1-37. Operations during Connecting DSC Operation 1.7.3.5 EXT.I/F (USB Host) Specifications for Connecting DSC Table 1-38. Operations when USB Cable is Connected/Disconnected Specifications Printer status Connecting DSC (print start) When a DSC is connected as described in “ 1.7.3.3 General Operation Procedure ( p. 36 ) ” Step 3-(1), CX8300/TX400 series displays USB Direct Print or PictBridge logo on the LCD. On the CX7300/TX200 series, the Power LED flashes and “P” is displayed on the 7 seg LED. Canceling printing A print job can be canceled from the DSC. The [Stop/Clear setting] button on the CX8300/TX400 series, and the [Stop] button on the CX7300/TX200 series also cancels the print job. After printing is completed When performing memory card direct print after printing from a DSC, the USB cable connecting the DSC must be disconnected from the printer in advance. Exclusion control Print settings made on both the DSC and the printer can become impossible settings for the printer due to unsupported combination of paper type, paper size and layout. In such case, the print settings are automatically changed as follows. Connecting Disconnecting Standby When the printer detects a DSC connected, it goes into the camera direct mode. If the printer failed to recognize the DSC normally, the printer displays a camera direct error. When the DSC is disconnected after it is normally recognized by the printer, the printer returns to the standby mode. An error is occurring The printer does not go into the camera direct mode except when the error is memory card-related error, Index Sheet error, or Ink low error. When a camera direct error has occurred, the printer recovers from the error and returns to the previous state (the state before the camera is connected). If the error occurs for the camera connected before the printer is turned on, the printer returns to the initial state after the power-on. Panel power save mode Same as when the printer is in standby mode. The printer does not recover from the power save mode. When any button except the Power button is pressed, the printer returns to the camera direct mode. If the printer detect no camera at this time, it returns to the previous state (the state before the camera is connected) USB Direct Print The selected paper type is maintained, and the paper size and layout settings are changed to the default for the selected paper type. PictBridge The settings made on the DSC are maintained. Any print setting items that are not specified by the DSC are changed in accordance with the DSC settings. When the paper type is changed, changed to Prem. Glossy, when the paper size is changed, changed to 4x6 size. And when the layout is changed, changed to Borderless layout. PRODUCT DESCRIPTION Table 1-39. Handling Print Job Requirement from PC when Connecting DSC Requirement from PC EXT.IF (USB Host) DSC Connecting Status Normally Connected Camera Direct Error is Occurring Print job Returns “Busy” to the PC. Cancels the error state and performs the job. Scan job Returns “Busy” to the PC. Cancels the error state and performs the job. Read memory card Allows the access. Allows the access. Write memory card Not allows the access. Notifies the PC that the operation is not available. Allows the access. Maintenance Returns “Busy” to the PC. Cancels the error and carries out the required task. Specification for Each Function 37 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.4 Reprint/Restore Photos Function (CX8300/TX400 series only) CX8300/TX400 series offers the photo copy function. This function allows the user to copy their silver halide film-based pictures. The printer scans the pictures automatically detecting them as silver halide film-based picture, and makes a copy of them. 1.7.4.1 Supported Paper Type and Print Mode Table 1-40. Paper Type and Print Mode Size Quality Resolution Dot size Bi-D Micro Weave Borde rless Matte paper A4, Letter*1 Standard 1440x720 VSD3 ON ON OK Photo Paper 4x6, 5x7*2, A4, Letter*1 Standard 1440x720 VSD3 ON ON OK Prem. Glossy 4x6, 5x7, A4, Letter*1 Standard 1440x720 VSD3 ON ON OK Ultra Glossy 4x6, 5x7, A4, Letter*1 Standard 1440x720 VSD3 ON ON OK Paper Type 1.7.4.3 How to Place Silver Halide Pictures The following explains how to place silver halide film-based pictures on the document glass of the printer. Available picture size: 30x40 mm to 127x178mm (5”x7”) Lay the pictures on the glass face down. The number of pictures available at one time is as follows: • 4x6 or smaller:up to 2 pictures • 5x7: up to 1 picture The following spaces are needed: • 5 mm or more space from the right and front edges of the document glass. • 5 mm or more space between pictures. The pictures must not be tilted. 5mm Picture (2) Document Glass Note *1 : Letter size is supported for EAI only. *2 : The Photo Paper 5x7 size is not supported for EAI. 5 mm or more 1.7.4.2 Reprint/Restore Photos Menu Table 1-41. Reprint/Restore Photos Menu Items Function Picture (1) Number of copies Sets the number of copies within the range of 1 to 99. Paper type Selects paper type from the options shown in Table 1-40. Paper size Selects paper size from the options shown in Table 1-40. Layout Selects print layout from the following three options: • Standard (normal layout with 3mm margins) • Borderless (no margins) Quality Fixed to “Standard“. Expansion Selects the margins level (margins bleed off the edges of paper) from the Standard (100%), Mid. (50%) or Min. (0%). Color restoration Selects from On or Off. The default is Off. PRODUCT DESCRIPTION 5mm Specification for Each Function Scanning Direction Home position Figure 1-10. Laying Silver Halide Pictures 38 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.5 Setup Mode 1.7.5.3 Head Cleaning CX8300/TX400 series go into the setup mode when the Setup button is pressed. CX7300/TX200 series go into the mode by special button operation. Various maintenance functions and configuration settings can be made in this mode. Runs a printhead cleaning. For CX7300/TX200 series, press the Stop button for more than three seconds to run the cleaning. The cleaning cannot be made when low ink level is detected. In such case, an ink low error is displayed instead of running the cleaning. 1.7.5.1 Ink Levels (CX8300/TX400 series only) The current ink levels of each of the cartridges are displayed in bar chart by the rules described below. After displaying the ink levels, the next operation can be selected from the following two options; “End the ink levels display” or “Change Ink Cartridge”. • The bar chart is displayed in the order of cyan, magenta, yellow, and black from the left. • When initial filling is completed, or after replacing the cartridge, the ink level becomes 100% (full). • The ink level is indicated in increment of 1%. Lower than 1% is rounded down. • When the ink level becomes lower than 10%, “!” icon appears to notify the user of the ink low status. 1.7.5.2 Nozzle Check A nozzle check pattern to check the Printhead nozzles status is printed. A head cleaning can be run if necessary. For CX7300/TX200 series, turn the power On while holding down the Stop button to print the nozzle check pattern. ROM version Q-PIT version 1 11 21 31 41 51 61 71 81 1 10 11 20 21 30 31 40 41 50 51 60 61 70 71 80 81 90 Cyan 1 10 11 20 21 30 31 40 41 50 51 60 61 70 71 80 81 90 Magenta 1 10 11 20 21 30 31 40 41 50 51 60 61 70 71 80 81 90 Yellow 10 20 30 40 50 60 70 80 90 Black 360 dpi VSD1 dot 32 dots 0.2117mm (1/120inch) 1.7.5.4 Change Ink Cartridge CX8300/TX400 series runs the ink cartridge replacement sequence when “Change Ink Cartridge” option is selected in the Ink Levels display menu. And when an ink low or out error occurs, the user can run the replacement sequence by following the instructions displayed on the LCD. CX7300/TX200 series runs the sequence when the Stop button is pressed while an ink-related error is occurring. 1.7.5.5 LCD Brightness (CX8300 series only) This allows the user to adjust the brightness of the LCD. The settable range is -10 (minimum) to +10 (maximum). 1.7.5.6 Display Format (CX8300/TX400 series only) The layout to preview images on the LCD can be selected from the following options; 1-up with Info, 1-up without Info, 16-up. This setting is applied to preview images using the following functions of the memory card mode. • • • • Print All Photos View and Print Photos Print by Date Slide Show 1.7.5.7 PictBridge Setup (CX8300/TX400 series only) The print settings to be used for the camera direct print (USB Direct Print/PictBridge) can be specified. When print settings (paper type, paper size, layout, quality, auto correct) are specified from the DSC, the DSC settings are applied and the settings made here are ignored. For more details, see “ 1.7.3 Camera Direct Print Function (USB Direct Print/ PictBridge) ( p. 36 ) ”. Note : The numbers shown in the figure are nozzle numbers. The numbers and the color names are not printed on an actual nozzle check pattern.The ROM version sample shown in the figure is one for the CX8300 series. “ELxxxx” is printed for CX7300 series. “ERxxxx” is printed for TX200 series. “HRxxxx” is printed for TX400 series. Figure 1-11. Nozzle Check Pattern PRODUCT DESCRIPTION Specification for Each Function 39 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.5.8 Head Alignment The Head Alignment adjustment is provided to ensure the bi-directional print quality. For CX7300/TX200 series, turn the power On while holding down the Copies button to enter into the mechanical adjustment mode and print the Head Alignment adjustment pattern. Adjustment procedure for CX7300/TX200 series 1. Load A4 sized plain paper on the ASF, and turn the power On while holding down the Copies button. 2. The Bi-D adjustment pattern is printed for each of the four dot sizes in the order of ECO color (#1), VSD1 color (#2), VSD2 color (#3), and VSD3 color (#4).When the printing is completed, the printer automatically goes into the adjustment mode. 3. The Paper LED1 lights and 7-seg LED flashes “5”. In this state, an adjustment value for the ECO color (#1) can be entered using the Copies button within the range of 1 to 9. Each press of the button increases the value, and returns to 1 after 9 is reached. 4. After entering a value for the ECO color (#1), press the Start B&W button to accept the value. Then the printer goes into the next VSD1 color (#2) mode. The Paper LED2 lights and 7-seg LED flashes “5” again. Enter the value for the VSD1 color (#2) and press the Start B&W button to accept the value. The printer goes into the next VSD2 color (#3) mode. 5. Repeat the same procedure as above (3) and (4) until the last VSD3 color (#4) is finished. In the VSD2 color (#3) mode, the Paper LED1 flashes, and in the VSD3 color (#4) mode, the Paper LED2 flashes. 6. When entering a value for the last VSD3 color (#4) is finished, the entered adjustment values are reflected on the printer. When finished, the Card access LED and the LEDs except the Paper LED2 flash (the 7-seg LED is Off) and the printer is automatically turned Off. C A U T IO N C H E C K P O IN T If the printer power is turned Off during printing the adjustment pattern or entering the adjustment value, the pattern print is canceled, and the values return to the default. While the adjustment is carried out, the printer does not goes into the panel power save mode. If a paper out error occurs, load a paper and press the following button to cancel the error state. CX8300/TX400 series: Start button CX7300/TX200 series: Start Color button If a paper jam error occurs, press the following button to eject the paper. If the paper is ejected normally, the printer recovers from the error and prints the adjustment pattern. CX8300/TX400 series: Start button CX7300/TX200 series: Start Color button Adjustment procedure for CX8300/TX400 series Follow the instructions displayed on the LCD to carry out the Head Alignment adjustment. As for the CX7300/TX200 series, the default value for each of the four modes is “5”, and can be changed within the range of 1 to 9. PRODUCT DESCRIPTION Specification for Each Function 40 Confidential CHAPTER 2 OPERATING PRINCIPLES Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1 Overview PF Encoder Sensor PF Scale This section describes the operating principles of the Printer Mechanism and Electrical Circuit Boards of EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/ TX209/SX200/SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/ TX409/SX400/SX405. EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/TX209/SX200/ SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/TX409/SX400/ SX405 employs a newly developed printer mechanism that is different from the previous model, Stylus CX4900/CX4905/CX5000/DX5000/DX5050/CX5900/ CX6000/DX6000/DX6050. The CIS for the scanner is the same as that of the previous models, however, the origin point is changed to front right from the far left due to the change in appearance. PF Motor PF Roller Star Wheel CR Timing Belt CR Scale 2.1.1 Printer Mechanism EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/TX209/SX200/ SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/TX409/SX400/ SX405 printer mechanism consists of printhead, carriage mechanism, paper loading mechanism, paper feed mechanism, and ink system. Carriage Unit As the conventional models, EPSON Stylus CX7300/CX7400/DX7400/NX200/ TX200/TX203/TX209/SX200/SX205 and Stylus CX8300/CX8400/DX8400/NX400/ TX400/TX405/TX409/SX400/SX405 is equipped with two DC motors; one is used to drive the paper loading, paper feed mechanisms, and the pump mechanism that includes the carriage lock mechanism, and another one is used to drive the carriage mechanism. A paper is fed from the rear ASF unit by means of the LD roller and Retard roller and ejected to the front tray. CR Encoder Sensor LD Roller Retard Roller EJ Roller Compression Spring PE Sensor Change Lever Ink System CR Motor Figure 2-1. Printer Mechanism block diagram OPERATING PRINCIPLES Overview 42 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.2 Motors & Sensors EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/TX209/SX200/ SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/TX409/SX400/ SX405 printer mechanism is equipped with the following printhead, motors and sensors. PF Motor CR Encoder Sensor CR Contact Module Table 2-1. Printer Mechanism Motors & Sensors No. 1 2 Name Printhead D4 Turbo2 head (4 colors x 90 nozzles) CR Motor Type: DC motor Drive voltage: Coil resistance: Inductance: Drive method: 42VDC +/- 5% (DRV IC voltage) 28.8Ω +/- 10% 20.1mH (1KHz) PWM, constant-current chopping Type: DC motor Drive voltage: Coil resistance: Inductance: Drive method: 42VDC +/- 5% (DRV IC voltage) 21.2Ω +/- 10% 17.2 mH (1kHz) PWM, constant-current chopping 3 PF Motor 4 PE Sensor CR Motor Specification Purpose : Type: PE Sensor PF Encoder Sensor Printhead Detection of paper top and bottom edge, for control to set paper at the print start position Photo interrupter 5 CR Contact Module CSIC board 6 CR Encoder Sensor Type: Resolution: Photo interrupter 180 pulse/inch 7 PF Encoder Sensor Type: Resolution: Photo interrupter 180 pulse/inch Figure 2-2. Motors & Sensors in Printer Mechanism CIS Unit CR Motor Table 2-2. Scanner Mechanism CIS & Motor No. 1 2 Name Specification CIS Unit Resolution: 10200 pixel 16 bit per pixel (input), 8bit per pixel (output) CR Motor Type: 2-phase 96-pole PM type stepping motor Voltage: 42VDC+/-10% (DRV IC voltage) Coil resistance: 43Ω +/- 10% (OKI)/48Ω +/- 10% (MITSUMI) (at 25C) Inductance: 24.5mH+/-20% (OKI)/29mH+/-20% (MITSUMI) (at 1KHz, 1Vrms) Drive method: PWM Figure 2-3. CIS Unit and CR Motor in Scanner Mechanism OPERATING PRINCIPLES Overview 43 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.3 Printhead D4-CHIPS Turbo2 type printhead is employed, which produces variable sized dot and economy dot. The printhead configuration is as follows. Therefore, whenever the printhead, main board, or the printer mechanism must be replaced with a new one, the Head ID of the new printhead needs to be written into the EEPROM using the Adjustment Program. The printer generates appropriate PZT drive voltage based on the Head ID information. Nozzle configuration Following explains the basic components of the Printhead. Black: 90 nozzles x 1 Color: 90 nozzles x 3 (cyan, magenta, yellow) PZT PZT is an abbreviation of Piezo Electric Element. Based on the drive waveform generated on the main board, the PZT selected by the nozzle selector IC on the printhead pushes the top of the ink cavity, which has ink stored, to eject the ink from each nozzle on the nozzle plate. #A90 #A89 #A88 A column #B90 #C90 #D90 #B89 #B88 #C89 #C88 #D89 #D88 B column C column #A3 #A2 #A1 Cyan 2.822 (40/360 inch) #B3 #B2 #B1 Magenta #C3 #C2 #C1 Yellow D column #D3 #D2 0.1411 (2/360 inch) 8.467 (120/360 inch) Nozzle Plate The plate with nozzle holes on the printhead surface is called Nozzle Plate. Filter This filter is located beneath the ink supply needle which supply ink to the printhead from the ink cartridge. The filter is preventing dirt or dust from getting into the printhead. Any dirt or dust may interrupt normal ink flow or can cause nozzle clog adversely affecting the print quality. 0.2117 (3/360 inch) Paper feed direction 2.822 (40/360 inch) 0.07055 (1/360 inch) The nozzle layout as seen from behind the printhead is shown below. Ink Cavity The ink absorbed from the ink cartridge goes through the filter and then is stored temporarily in this tank called “ink cavity” until PZT is driven. #D1 Black CSIC Memory Chip Carriage movement direction Ink Cartridge Figure 2-4. Nozzle Layout CR Contact Module The basic operating principles of the printhead, which plays a major role in printing, are the same as the previous printer; on-demand method which uses PZT (Piezo Electric Element). In order to reduce unit-to-unit variation in ink droplet size, the printhead has its own Head ID (16-digits code for EPSON Stylus CX7300/CX7400/ DX7400/NX200/TX200/TX203/TX209/SX200/SX205 and Stylus CX8300/CX8400/ DX8400/NX400/TX400/TX405/TX409/SX400/SX405) which corrects PZT drive voltage for the printhead. Electric poles for CSIC PZT Ink Supply Needle *Head ID is stored in EEPROM on the main board. Nozzle Plate Ink Cavity Filter Figure 2-5. Printhead Mechanism OPERATING PRINCIPLES Overview 44 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.3.1 Printing Process 2.1.3.2 Printing Method This section explains how the printhead of the on-demand inkjet printer fires ink drop from each of the nozzles. EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/TX209/SX200/ SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/TX409/SX400/ SX405 offers printing with variable sized dot or printing with economy sized dot. 1. When not firing ink drop When the printing signal is not output from the C690 main board, or the PZT drive voltage is not applied, the PZT does not change its shape. Therefore, the PZT does not push the ink cavity. The ink pressure inside the ink cavity is kept normal. (refer to Figure 2-6 (p.45) “When not firing ink drop”) 2. When firing ink drop When the print signal is output from C690 main board, the nozzle selector IC provided on the printhead transmits the data in 1-byte unit. Based on the drive voltage generated on the main board, the PZT selected by the nozzle selector IC pushes the top of the ink cavity. By this operation, the ink stored in the ink cavity is ejected from nozzles. (refer to Figure 2-6 (p.45) “When firing ink drop”) Ink path PZT Variable dot mode This mode is developed to improve the print quality on Epson designated paper. Three sizes of dot; micro, middle, and large are automatically selected and used for printing according to the print data, basically the same as conventional models. Superior quality can be achieved on the Epson paper. Economy dot mode Fixed larger dot is used for printing in economy mode, which enables fast printing with lower resolutions. Ink Cavity When not firing ink drop Nozzle Nozzle Plate PZT drive voltage is applied When firing ink drop Figure 2-6. How to Fire Ink Drop OPERATING PRINCIPLES Overview 45 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.4 Carriage Mechanism the CR mechanical load is in the initial state and saved into the EEPROM. According to the variations measured in the sequence, the voltage is corrected to make the drive current value constant reducing an individual difference. The carriage mechanism components include the carriage unit (including printhead, CR encoder sensor), CR motor, timing belt, and CR scale. The operating principles of the carriage mechanism are described below. Main Frame CR Scale CR Encoder Sensor CR measurement sequence To set the appropriate drive voltage for the CR motor in accordance with variation of the CR motor mechanical load, the printer runs a CR measurement sequence and stores the measured data into the EEPROM at power-on or in an ink cartridge replacement sequence. A fatal error occurs if the printer detects that too much load is applied to the CR motor. CR Motor The above control and sequences enable to correct the drive voltage for the CR motor based on the mechanical load and the electrical characteristic of the motor. According to the corrected drive voltage, heating value of the motor is calculated. The printer automatically provides wait time per CR path during printing when the predetermined heating value is reached. 2.1.4.2 Carriage Home Position Detection Like the previous model, the carriage home position is detected by the CR motor drive electric current and carriage speed/position signals sent from the CR encoder. The detection sequence performed at power-on is described below. Timing Belt 1. Carriage Unit Figure 2-7. Carriage Mechanism 2. 2.1.4.1 CR Motor Control This printer employs closed-loop control, via the CR motor and an encoder, to control the carriage speed and position. Since the CR motor is DC motor, the printer controls the motor in the following methods in order to ensure stable print quality. Heat control The heat control over the CR motor is carried out based on the electrical characteristic of the motor such as torque constants, coil resistance and power supply voltages. 3. Drives the CR motor to move the carriage until it contacts with the right frame, and then stops the CR motor. The carriage position is set as a position specified number of counts rightward from the home position. Moves the carriage again to the carriage lock position to check the lock for proper operation. The printer starts to monitor the carriage position through the CR encoder. The printer causes a fatal error if too much load on the CR motor is detected due to obstruction on the carriage path or if no carriage position information is obtained due to CR encoder or CR scale failure. CR motor drive dispersion measurement sequence Variations in torque constant, coil resistance and power supply voltage of the motor are measured in a CR motor drive dispersion measurement sequence when OPERATING PRINCIPLES Overview 46 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.5 Paper Loading/Paper Feed Mechanism The paper loading/feed mechanism are driven and controlled by the PF motor (DC motor) and the PF encoder. The PF motor drive force is transmitted to the LD roller and the PF roller via the gears in the mechanism. In the loading mechanism, paper is fed to the PF roller from the ASF unit, and the feed mechanism transports the paper during printing and ejects it. Left side 1 PF Motor Pinion Gear Table 2-3. Rotational Direction of PF Motor & ASF Operations Clockwise Counterclockwise PF Encoder Sensor 2 4 3 The rotational direction of the PF motor switches between the loading and feed operations as shown in the table below. Rotational Direction* Spur Gear A (PF Roller) PF Scale Operations Spur Gear B EJ Roller Transmission Gear LD Roller PF Motor PE Sensor • Releases the change lever from the clutch mechanism. • Feeds a paper into the printer and transports it. • Locks the clutch mechanism with the change lever. Note " * " : Rotational direction of the PF motor pinion gear as seen from the left side of the printer. PF Roller Figure 2-8 shows how the PF motor drive is transmitted to the LD roller and the PF roller. (The numbers in the figure indicate the sequence of the drive transmission.) EJ Roller The PE sensor detects the paper top and bottom edges during the loading and feeding operations. When the sensor could not detect the top edge of paper during the loading operation, the printer causes a paper out error. And when the sensor could not detect the bottom edge of paper during feeding operation, the printer causes a paper jam error. For more details on the errors, see Chapter 3 "TROUBLESHOOTING" (p58). Right side PE Sensor Combination Gear E (LD Roller/Clutch) Combination Gear D Low signal High signal 7 Spur Gear C (PF Roller) 6 5 2 3 4 Combination Gear A Combination Gear B (Pump Unit) Combination Gear C (Change Lever) Figure 2-8. Paper Loading/Feed Mechanism OPERATING PRINCIPLES Overview 47 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.5.1 Paper Loading Mechanism (ASF Unit) STEP1: ASF HOME POSITION The paper loading mechanism loads paper from the ASF unit and feeds paper to the PF roller. The ASF unit includes the hopper, change lever, LD roller shaft, and clutch mechanism. The change lever and the clutch mechanism play an important role in the paper loading operation as described below. 1. 2. ASF home position detection function The change lever and the clutch mechanism are used to detect the ASF home position. The counterclockwise rotation of the PF motor brings the change lever to engage with the clutch mechanism. The ASF home position is detected by the engagement of the change lever at the beginning of the paper loading operation. At this time, paper is not fed to the PF roller because the PF motor drive force is not yet transmitted to the LD roller shaft. The counterclockwise rotation of the PF motor pinion gear (as seen from the left of the printer) causes the change lever to push down on the clutch lever, and the clutch lock tab is disengaged from the clutch gear as shown in Figure 2-9. This cuts the PF motor drive transmission to the LD roller shaft, and the shaft does not move at all. At the same time, the hopper is pushed down by the two cams on the LD roller shaft, and the paper back lever is set at the position to prevent paper from being fed. The “ASF home position” indicates all of the above statuses. Hopper Release Cam Base Frame Paper Back Lever The rotation of the two cams on the LD roller feeds paper into the printer. Combination Gear E (LD Roller/Clutch) Larger cam: moves the hopper Smaller cam: moves the paper back lever Compression Spring Paper Back Lever Cam Paper loading function When the change lever is disengaged from the clutch mechanism by the counterclockwise rotation of the PF motor pinion gear, the printer changes to the paper loading state from the ASF home position detection state. The PF motor drive force is transmitted to the LD roller, and paper is fed from the ASF unit. Hopper LD Roller Combination Gear D Extension Spring Clutch When the first sheet of paper has been fed, the second sheet is returned to the standby position by the hopper and the paper back lever, which are moved by the cams. Clutch Gear Clutch Lock Tab Spur Gear C (PF Roller) The following sections explain the paper loading sequence and operations of each components. Change Lever Clutch Lever Combination Gear A Combination Gear B (Pump Unit) Combination Gear C (Change Lever) Figure 2-9. ASF Home Position OPERATING PRINCIPLES Overview 48 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C STEP2: RELEASING CLUTCH LEVER TO DRIVE LD ROLLER STEP3: FEEDING PAPER FROM ASF When the PF motor pinion gear starts clockwise rotation (as seen from the left side), the change lever is moved toward the front of the printer to release the clutch lever. This causes the clutch to engage with the gear by being pulled by the extension spring. The clutch gear engages with the clutch lock tab and the PF motor drive force is now can be transmitted to the LD roller shaft. After the engagement of the clutch, the PF motor pinion gear starts counterclockwise rotation (as seen from the left side) and the drive force is transmitted to the LD roller shaft via the clutch lock tab and the clutch gear. When the LD roller starts to rotate, the paper back lever is returned to its standby position, and the hopper is released from the cams by being pushed by the spring. This causes paper to be caught between the hopper and the LD roller, and the further rotation of the LD roller feeds the paper into the printer. Hopper pops up Paper Back Lever Cam and Hopper Release Cam rotate together with LD Roller Paper Back Lever goes to standby position Clutch lock tab engages Extension Spring PF Motor drive is transmitted to LD Roller and paper is fed Figure 2-10. Releasing Clutch Lever Figure 2-11. Feeding Paper from ASF OPERATING PRINCIPLES Overview 49 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C STEP4: ENDING PAPER LOADING OPERATION Continuous counterclockwise rotation of the LD roller (as seen from the left side) feeds paper to the PF roller. The LD roller rotation causes the hopper release cam and the paper back lever cam to push down the hopper and the paper back lever respectively. The paper back lever returns paper to the standby position to prevent multiple sheets of paper from being fed at once. When the LD roller and the clutch reach the ASF home position shown in “Step1” on the previous page, the clutch lever is locked again by the change lever. This causes the PF motor drive force not to be transmitted to the paper loading mechanism and to be transmitted only to the paper feeding mechanism. Hopper is pushed down Paper Back Lever snaps back Clutch lever is locked again by change lever to shut off PF motor drive force. Figure 2-12. Ending Paper Loading Operation OPERATING PRINCIPLES Overview 50 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.5.2 Paper Feed Mechanism The major components of the paper feed mechanism are the PF motor, PF roller, EJ (paper eject) roller, PE sensor, PF encoder sensor, and PF scale. The sheet of paper fed from the ASF unit is nipped between two rollers to be transported during printing and to be ejected. 1. The first two rollers used for feeding the paper are the PF roller and the paper guide roller mounted on the upper paper guide unit. The PF motor drive force is transmitted to the paper guide roller via the PF roller. 2. The next two rollers are the EJ roller and the star wheel roller mounted on the Star Wheel Holder Assy. The PF motor drive force is transmitted to the star wheel roller via the EJ roller. Left side PF Scale The figure below shows how the PF motor pinion gear drive force is transmitted to the PF roller, EJ roller, paper guide roller and the star wheel roller. When the PF motor pinion gear starts counterclockwise rotation (as seen from the left side), the sheet of paper fed from the ASF unit to the PF roller is transported and ejected from the printer by the PF roller/paper guide roller combination and the EJ roller/star wheel roller combination. PF Encoder Sensor Paper Guide Roller PF Motor Star Wheel Roller PF Motor Pinion Gear Spur Gear B (EJ Roller) Spur Gear A (PF Roller) Transmission Gear PF Roller EJ Roller PF Motor Drive Transmission Path (as seen from the left side of the printer) • PF motor pinion gear (CCW) → Spur gear A (PF roller) (CW) → Transmission gear (CCW) → Spur gear B (EJ roller) (CW) Figure 2-13. Paper Feed Mechanism OPERATING PRINCIPLES Overview 51 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.6 Ink System Mechanism 2.1.6.1 Capping Mechanism The ink system mechanism includes the cap mechanism and the pump mechanism. And the capping mechanism includes the carriage lock mechanism and the wiping mechanism. The table below describes the function of each mechanism. The capping mechanism incorporates the wiping mechanism, however, the two mechanisms operate independently. Capping the printhead is performed by the carriage movement as the conventional models (such as Stylus CX4900/CX5000/CX6000) do. Table 2-4. Function of Each Mechanism in Ink System Mechanism CR Unit Function Capping mechanism Covers the printhead with the cap to prevent ink evaporation when the printer is in standby mode or when the printer is off. Wiping mechanism Wipes dust or ink stain off the printhead nozzle surface. Pump mechanism Drains ink from the ink cartridges, ink cavity, and the cap and sends it to the waste ink pad. Carriage lock mechanism Locks the carriage unit with the carriage lock lever while the unit is in the home position. Cap Slider Ink System (Cap unit) Carriage unit moves toward the home position Waste Ink Tube (toward the Waste Ink Pad) Figure 2-15. Capping Mechanism Cap Slider Cap Carriage Unit presses down cap slider. This causes cap to pop up and cover printhead. 2.1.6.2 Carriage Lock Mechanism The carriage lock mechanism is activated by the capping operation. Locking or unlocking the carriage is performed by the PF motor drive force that is transmitted via the cam of the clutch-equipped combination gear. (See "Wiping Mechanism (p53)" for more explanation about the cap slider and the cam operations) Locking carriage Unlocking carriage Pump Unit Wiper Carriage Lock Lever Combination Gear + Cam (with clutch) Cam moves to lock or unlock carriage only when cap slider pops up. Figure 2-14. Ink System Mechanism OPERATING PRINCIPLES Figure 2-16. Carriage Lock Mechanism Overview 52 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.6.3 Wiping Mechanism The wiping mechanism is activated by the capping operation. The mechanism moves the wiper into- and out-of position for cleaning the head using the PF motor drive force that is transmitted via the cam of the clutch-equipped combination gear. Non cleaning state (clutch disengaged) Groove of cam (1) Cam Cleaning state (clutch engaged) Cap Slider Groove of cam (1) Wiper protrusion Cap Slider protrusion Wiper protrusion Groove of cam (2) Clutch-equipped combination gear Cap Slider protrusion When the cap slider pops up, its protrusion is disengaged from the groove of cam (2). Therefore, the clutch is engaged causing the cam to rotate together with the combination gear. In the non-cleaning state, the cap slider protrusion secures the cam and the clutch of the combination gear is disengaged. Therefore, the PF motor drive force is not transmitted to the cam. PF motor CW rotation: Moves the Wiper Upward PF motor CCW rotation: Moves the Wiper Downward Wiper protrusion Wiper protrusion The counterclockwise rotation of the PF motor rotates the cam in counterclockwise direction to move the wiper downward, which is out-of position for cleaning. The clockwise rotation of the PF motor rotates the cam in clockwise direction to move the wiper upward to clean the head. Groove (2) of the cam is designed so that the cap slider protrusion cannot be set into the groove unless the wiper is moved downward. This prevents the slider protrusion from being engaged with the groove when the slider is moved downward without the wiper moved downward. of Groove ofGroove cam (2) Figure 2-17. Wiping Mechanism OPERATING PRINCIPLES Overview 53 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.6.4 Pump Unit Mechanism The PF motor drives the pump unit mechanism as well as the paper loading/feed mechanisms. The motor drive force is always transmitted to the pump unit. (It is also transmitted to the LD roller via the clutch mechanism and the change lever.) The rotational direction of the PF motor changes the pump unit operations as shown in the following table. Table 2-5. PF Motor Rotational Direction & Pump Unit Operation Rotational Direction* Clockwise Counterclockwise PF Scale PF Encoder Sensor PF Motor Pinion Gear Spur Gear A (PF Roller) Function • Releases the pump Transmission Gear Spur Gear B (EJ Roller) Pump Unit • Draws (suctions) ink Note " * " : The rotational direction as seen from the right side of the printer. Cap Unit Ink drawing operation The pump unit draws ink out of the ink cartridges and ink cavity, and sends it to the waste ink pad by means of a pressure to the ink tube applied by the pump unit roller. The following figure illustrates an overview of the pump unit mechanism operation. Cap unit side Waste Ink Pad side Spur Gear C (PF Roller) Note : The PF motor rotational direction is as seen from the right side of the printer. Combination Gear A Figure 2-18. Pump Mechanism Combination Gear B (Pump Unit Roller) Figure 2-19. PF Motor Drive Transmission to Pump Unit OPERATING PRINCIPLES Overview 54 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.7 Ink Sequence Initial ink charge When the printer power is turned On first time after purchase, the initial ink charge is automatically carried out to fill the ink cavity in the printhead with ink. The initial ink charge flag in the EEPROM is cleared when the initial charge is completed successfully. EPSON Stylus CX7300/CX7400/DX7400/NX200/ TX200/TX203/TX209/SX200/SX205 and Stylus CX8300/CX8400/DX8400/ NX400/TX400/TX405/TX409/SX400/SX405 requires about 120 seconds at maximum for the initial ink charge. If the power is turned Off during the process, the printer automatically runs a CL3 at the next power-on. Periodic flushing Reduces viscosity of ink inside the nozzles during printing. Manual Cleaning EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/TX209/SX200/ SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/TX409/ SX400/SX405 offers three types of manual head cleaning (CL1, CL2, and CL3) that can be run from the control panel. They delete air bubbles in ink, clear nozzle clogging, or to eject foreign materials. CL1, CL2, and CL3 are performed in that order when the cumulative print time has not reached 9 minutes regardless of the number of print paths counted since the last CL. When 9 minutes has reached or exceeded, only CL1 is executed. In the case that any of the ink cartridges has almost run out or completely run out of ink, the LED flashes or light and the manual cleaning is disabled. Timer Cleaning Like the previous printers, this printer does not have lithium battery which is used for the backup power source for Timer IC. So, this printer manages the printer off period or cleaning cycle by using the following method. The printer driver sends the timer command (time data) to the printer before printing. The command is generated based on the PC's timer and it consists of year, month, date, hour, minute and second. As soon as the printer receives the timer command, the printer stores the command in the EEPROM and compares it with the latest CL time which has been stored in the EEPROM. When the time difference exceeds the predetermined time period, the printer automatically runs the timer cleaning and stores the date and time of the cleaning in the EEPROM. Flushing The following two types of flushing is carried out automatically. Pre-printing flushing Reduces viscosity of ink inside the nozzles before starting printing. OPERATING PRINCIPLES Overview 55 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.2 Scanner Mechanism Lower Housing Guide Rail Scanner Carriage Unit The major components of the scanner mechanism of EPSON Stylus CX7300/CX7400/ DX7400/NX200/TX200/TX203/TX209/SX200/SX205 and Stylus CX8300/CX8400/ DX8400/NX400/TX400/TX405/TX409/SX400/SX405 are the scanner carriage unit and the scanner motor. 2.2.1 Scanner Carriage Mechanism 2.2.1.1 Scanner Carriage Unit Overview The Scanner Carriage Unit is constructed of a CIS Board (including linear CCD), Rod Lens Array, LED (light source), etc. CIS Board CIS Board contains the sensing elements that are placed across the entire width of an original. The sensing elements, which does not install a color filter, read an original through the Rod Lens Array by turning on red, green, and blue lightemitting diodes (LEDs) alternately. It is not the CIS Board but the Main Board that converts the analog light signal read by the Rod Lens Array into digital signal. Rod Lens Array A number of rod-shaped lenses, which are arranged on the sensing elements, are also placed across the entire width of an original. These lenses read the light reflected from the original that is produced by the light source (LEDs) and pass the information to the sensing elements. Compared to conventional CCD method, this optical system allows the focal length (distance between sensor and image scanned) to be shallow. Therefore, an original to be scanned should be brought close to the document glass. The optical system, in addition, is 1:1, (there is no optical reduction or enlargement) and this results in a scanner offering the solid performance in terms of accuracy. Scanner Motor Figure 2-20. Scanner Mechanism Rod Lens Array LED CIS LED Three color LEDs (the three colors being red, green, and blue) illuminate the line to be scanned in the document. Unlike cold cathode fluorescent lamp used in CCD method, using LEDs requires no warm-up time and allows the CIS to be highly power efficient. OPERATING PRINCIPLES Timing Belt Scanner Mechanism Scanner Carriage Unit CIS Board Figure 2-21. Scanning image 56 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.2.1.2 Scanner Carriage Unit Movement Overview Scanning image is performed in the main scan direction (=1 line) by the CIS board and in the sub-scan direction (=several lines) combined with Scanner Carriage Unit movement. (refer to the figure below) The CIS board can scan 1 line in main scan direction (parallel to the Scanner Carriage Unit) by one time. When scanning next lines after the second line in sub-scan direction, CR driving moves the Scanner Carriage Unit, and scan the other lines. The scanned data is sent to the control board. The scanned data for “n” lines and “n-1” line are processed consecutively. 1st line 2nd line Document Drive of the Scanner Motor is transferred to the Scanner Carriage Unit by the Scanner Timing Belt. The Scanner Carriage Unit slides in the secondary scanning direction. The Scanner Motor uses a stepping motor and drives using open loop control. Left side Scanner Motor 1 pixel Scanner Carriage Unit Main-scan direction Right side Scanner Carriage Unit Sub-scan direction by Scanner Carriage Unit movement Figure 2-23. Scanner Carriage Unit Mechanism Figure 2-22. Scanner Carriage Unit movement OPERATING PRINCIPLES Scanner Mechanism 57 Confidential CHAPTER 3 TROUBLESHOOTING Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.1 Overview 3.1.2 Preliminary Checks This chapter describes how to solve problems. Before starting troubleshooting, be sure to verify that the following conditions are all met: W A R N IN G C H E C K P O IN T Be careful to avoid electric shocks when checking the electrical circuit boards (C690 MAIN and C687 PSE/PSB boards) while the power is turned on. Touching an FET, transistor or heat sink with one hand while touching a metal part of the mechanism with the other hand could result in an electric shock, so carefully avoid this. After initial filling of ink has been repeated several times, immediate moving or tilting of the printer could result in leaking of ink that has not been completely absorbed by the Waste Ink Pad. When initial filling of ink has been repeated several times, check the ink remaining in the tip of the Waste Ink Tube and the waste ink not absorbed by the Waste Ink Pad before moving the printer. Disassembly and reassembly of parts is often required when identifying the causes of problems. The parts should be disassembled and re-assembled correctly while referring to “DISASSEMBLY/ASSEMBLY” (p.90) so that the operation and status of each check item can be correctly verified. Some individual part and units may require adjustment once they are removed or replaced. If removing or replacing parts which have specific instructions for adjustment included in “DISASSEMBLY/ASSEMBLY” (p.90), be sure to make these adjustments after repairing the problem location. In this chapter, the product names are called as follows: Notation Product name CX7300 series Stylus CX7300/CX7400/DX7400 TX200 series Stylus NX200/TX200/TX203/TX209/SX200/SX205 CX8300 series Stylus CX8300/CX8400/DX8400 TX400 series Stylus NX400/TX400/TX405/TX409/SX400/SX405 The power supply voltage must be within the specification limits. (Measure the voltage at the wall socket.) The power code must be free from damage, short circuit or breakage, or miswiring in the power code. The printer must be grounded properly. The printer should not be located in a place where it can be exposed to too high or low temperature, too high or low humidity, or abrupt temperature change. The printer should not be located near waterworks, near humidifiers, near heaters or near flames, in a dusty atmosphere or in a place where the printer can be exposed to blast from an air conditioner. The printer should not be located in a place where volatile or inflammable gases are produced. The printer should not be located in a place where it can be exposed to direct rays of the sun. The printer must be placed on a strong and steady level table (without an inclination larger than five degrees). Any vibrating equipment must not be placed on or under the printer. The paper used must conform to the specification. There is no error in handling of the printer. Check the inside of the printer, and remove foreign matters if any, such as paper clips, staples, bits of paper, paper dust or toner. Clean the inside of the printer and the rubber rolls. 3.1.1 Specified Tools This printer does not require any specified tools for troubleshooting. TROUBLESHOOTING Overview 59 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.2 Troubleshooting 3.2.1 Motor and Sensor Troubleshooting Motors The resistance values for the CR motor and the PF motor are given below, however, the values cannot be used to check the motors status since they are DC motor and the resistance between the electric poles varies. Visually check the motors for abnormal operation and if it is hard to judge, replace the motor. Table 3-1. Motor resistance and check point Motor CR motor PF motor Scanner motor Note *1 : Motor Type Drive Voltage Resistance 28.8Ω ± 10% DC motor with bras DC 42V ± 5% 21.2Ω ± 10% 43.0Ω ± 10%*1 or 48.0Ω ± 10%*2 2-phase, 96-pole PM stepping motor Manufactured by Oki Electric Industry Co., Ltd. Manufactured by MITSUMI ELECTRIC CO., LTD. Sensors Table 3-2. Sensor check point Sensor name Check point PE Sensor CN24/Pin 1 and 2 TROUBLESHOOTING Signal level Switch mode Less than 0.4V Off: No paper More than 2.4V On: Detect the paper Troubleshooting 60 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.3 Error Indications and Fault Occurrence Causes • Message box on the window of “EPSON Status Monitor 3” This section describes how the printer indicates an error / warning status with LEDs / LCD, or on the screen of the printer driver when a problem arises during various operations; power-on sequence, paper feeding, ink drawing, printing, and so on. Error Message 3.3.1 Error Indication Method You can handle most of the troubles with the messages/instructions shown on the LCD panel or the window of “EPSON Status Monitor 3” (when connected to the PC). For CX8300/TX400 series Error messages are displayed on the LCD panel. • See Figure 1-5. “ CX8300/TX400 series Control Panel ” (p.19). Ink Level For CX7300/TX200 series Error status can be checked with the status of the LEDs or the message shown on the windows of “EPSON Status Monitor 3”. • See Figure 1-6. “ CX7300/TX200 series Control Panel ” (p.20). Table 3-3. LEDs Status (CX7300/TX200 series) LED Status -ON Meaning Figure 3-1. Error Indication on EPSON Status Monitor 3 No change Lights normally Blink 1 Flashes: 1.25sec On + 1.25sec Off Blink 2 Flashes: 0.5sec On + 0.5sec Off + 0.5sec On + 1.0sec Off Blink 3 Flashes: 0.5sec On + 0.5sec Off TROUBLESHOOTING Error Indications and Fault Occurrence Causes 61 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-4. Error Indications and Fault Occurrence Causes CX8300/TX400 series Error Name Fatal error (scanner) Fatal error (printer mechanism) LCD Message A scanner error has occurred. See your documentation A printer error has occurred. Turn off the printer, then press On button to turn on. See your documentation. Maintenance error Waste ink pad in the printer is saturated. (waste ink Contact your dealer to replace it. overflow) Paper jam error Paper jam. Open the scanner unit and remove the paper. Press the Start button to eject the paper inside. See your documentation. CSIC Error Incorrect I/C Cannot recognize ink cartridges. Make sure ink cartridges are installed correctly. Ink cartridge cover is open. Ink cartridge cover Open the scanner unit and close the ink open error cartridge cover. Replace Ink Cartridge Paper out error CX7300/TX200 series LED Indications STM3 Message TROUBLESHOOTING Reference Power Error Ink Paper 1/2 Blink 3 Blink 3 Blink 3 Blink 3 (selected side LED) Delete all print jobs and turn the printer off. Blink 1 Remove any foreign objects from inside the (selected Mechanical trouble occurs. printer. After a few minutes, turn the side LED) printer back on. Blink 1 Blink 1 Blink 1 Blink 1 ON ON -- Blink 1 OFF -- OFF ON -- ON OFF - RAM trouble occurs. System trouble occurs. Blink 1 Parts inside your printer are near the end of The waste ink counter (selected their service life. See your printer exceeds to capacity. side LED) documentation. Table 3-5. (p65) Table 3-6. (p71) -- Click the How to button for instructions on Paper stays in the paper path Table 3-7. (p71) removing jammed paper. after paper ejection. -- Black: XXXX*1 Color: XXXX*1 ………… Epson recommends the genuine Epson cartridges listed above. Click the How to button for ink cartridge installation instructions. -- Reload the paper, then press the Start button on the printer or click the Continue Table 3-9. button if it appears on the screen. Failure to load paper to print. (p75) To cancel all print jobs, click the Cancel button. Press the OK button to replace the cartridges. Paper out. Load paper and press the Start button. Error Cause Error Indications and Fault Occurrence Causes Ink is out in some I/C or no I/C is set or incorrect I/C is set. Table 3-8. (p74) 62 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-4. Error Indications and Fault Occurrence Causes CX8300/TX400 series Error Name Double feed error LCD Message Multi-page feed error. Remove and reload the paper, then press the Start button. Memory card error Cannot recognize the memory card or disk. There is no index sheet or it is not Index sheet error 1 positioned correctly. Check it and try (No index sheet) again. CX7300/TX200 series LED Indications Power -- -- -- Error ON Blink 2 Blink 2 Ink OFF OFF OFF STM3 Message Error Cause Reference Paper 1/2 -- A page has not been printed, multiple pages have been fed into the printer at once, or Double feed during double the wrong paper size has been fed into the sided printing. printer. Remove and reload the paper. Press the Start button if necessary. OFF -- Table 3-17. (p79) -- That memory card is not available with this unit. Or no image can be found in that card when memory card print is started. Table 3-12. (p77) -- The direction of order sheet is opposite. No index sheet is recognized correctly. Table 3-13. (p78) Table 3-14. (p78) Photos are not selected or the ovals are Index sheet error 2 marked incorrectly. Please correct and try (Incorrect marking) again. -- Blink 2 OFF -- -- When there is a mismatch in the content of the order sheet (When it is not marked though the selection is necessary.) The contents of the memory card have Index sheet error 3 changed. (Incorrect card) Print a new index sheet and try again. -- Blink 2 OFF -- -- The different card or updated card is found for that sheet. Table 3-15. (p78) -- A device not supported is connected to the port for the connection of external memory devices. The DSC demands the current larger than mechanical limit. Table 3-11. (p77) DSC Direct error Cannot recognize the device. TROUBLESHOOTING -- Blink 2 OFF -- Error Indications and Fault Occurrence Causes 63 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-4. Error Indications and Fault Occurrence Causes CX8300/TX400 series Error Name Head cleaning (Ink low error) LCD Message LED Indications Power Error Replace ink cartridge before cleaning Printhead. Pre-scanning error No photos could be recognized. Make sure (photo) the photos are positioned correctly. (CX8300/TX400 For details, see your manual. series only) Communication error Note *1 : CX7300/TX200 series -- Ink STM3 Message -- -- -- -- -- Reference Head cleaning was attempted in the Ink low status. Table 3-10. (p77) Photos cannot be recognized. Table 3-16. (p79) Paper 1/2 Black: XXXX*1 Color: XXXX*1 ...... You may continue printing, or click the How to button to change the ink cartridge now. Blink 1 -- Error Cause -- -- -- Check all connections and make sure all devices are on. If the power was turned off The printer cannot during printing, cancel the print job. If the communicate with the PC properly. error does not clear, see your printer documentation. Table 3-18. (p80) The “XXXX” represents the part number of the Ink Cartridge. TROUBLESHOOTING Error Indications and Fault Occurrence Causes 64 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.3.2 Troubleshooting by Error Message The following tables provide troubleshooting procedures. Confirm the error message indicated on the LCD or the STM3 screen on the PC’s display, and verify it in the following list and the figures at the end of this chapter for the corresponding troubleshooting remedy. If some parts need to be replaced or repaired, make sure to follow the procedure given in Chapter 4 “Disassembly / Assembly”. Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Scanner Motor cable is connected to CN10 on the Main Board. 1. Connect the Scanner Motor cable to CN10 on the Main Board. CN10 Scanner Motor cable • Power on • Anywhere The Scanner Unit does not initialize when the power is turned on. Scanner Motor 2. Check if the coil resistance of the Scanner Motor is about 2. Replace the Scanner Motor with a new one. 43Ω*1 or 48Ω*2 by using the tester (refer to Table 3-1). Scanner Motor Connector Cable Note *1 : *2 : Manufactured by Oki Electric Industry Co., Ltd. Manufactured by MITSUMI ELECTRIC CO., LTD. 3. Check if the Scanner Motor Connector Cable is damaged. 3. Replace the Scanner Motor with a new one. TROUBLESHOOTING Error Indications and Fault Occurrence Causes 65 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Scanner Carriage FFC is connected to CN21 1. Connect the Scanner Carriage FFC to CN21 on on the Main Board. the Main Board. Scanner Carriage FFC Scanner Carriage FFC • Power on • Anywhere The Scanner Unit does not initialize when the power is turned on. CN21 Scanner Carriage Unit TROUBLESHOOTING 2. Check if the Scanner Carriage FFC is damaged. 2. Replace the Scanner Carriage FFC with a new one. 1. Check if the Scanner Carriage Unit is damaged. 1. Replace the Scanner Carriage Unit with a new one. Scanner Carriage Unit Error Indications and Fault Occurrence Causes 66 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the CR Motor Connector Cable is connected to CN8 on the Main Board. When turning on the power, the CR Motor does not operate at all. CR Motor CN8 Remedy 1. Connect the CR Motor Connector Cable to CN8 on the Main Board. CR Motor Connector Cable 2. Check if the CR Motor Connector Cable is not damaged. 2. Replace the CR Motor with a new one. • Power on • Anywhere 3. Check if the CR Motor operates. 3. Replace the CR Motor with a new one. 1. Check if the PF Motor Connector Cable is connected to CN9 on the Main Board. 1. Connect the PF Motor Connector Cable to CN9 on the Main Board. CN9 When turning on the power, the PF Motor does not operate at all PF Motor Connector Cable PF Motor 2. Check if the PF Motor Connector Cable is not damaged. 2. Replace the PF Motor with a new one. 3. Check if the PF Motor operates. TROUBLESHOOTING Error Indications and Fault Occurrence Causes 3. Replace the PF Motor with a new one. 67 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name PF Motor Check point 1. Check if the PF Motor Connector Cable is connected to CN9 on the Main Board. Remedy 1. Connect the PF Motor Connector Cable to CN9 on the Main Board. 2. Check if the PF Motor Connector Cable is not damaged. 2. Replace the PF Motor with a new one. 3. Check if the PF Motor operates. 3. Replace the PF Motor with a new one. 1. Check if the Compression Spring 2.36 does not come off 1. Replace the ASF Unit with a new one. in the Change Lever. When turning on the power, the Carriage Unit collides to the Change Lever located to the front side of the printer. Change Lever ASF Unit Compression Spring 2.36 • Power on • Anywhere 1. Check if the Paper Guide Upper Unit is correctly assembled. 1. Reassemble the Upper Paper Guide Unit to the Main Frame correctly. Upper Paper Guide Unit The Carriage Unit collides with the Upper Upper Paper Guide Paper Guide Unit when power is turned Unit on. TROUBLESHOOTING Error Indications and Fault Occurrence Causes 68 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the CR Scale does not come off or it properly passes through the slit of the CR Encoder Board. CR Scale 1. Reassemble the CR Scale correctly. * If the problem is not solved, replace the Main Board with a new one. Slit of the CR Encoder Board 2. Check if the CR Scale is not damaged or contaminated. 2. Replace the CR Scale with a new one or clean it completely. CR Scale • Power on • Anywhere When turning on the power, the Carriage Unit collides to the right side of the Main Frame. 1. Check if the Encoder FFC is connected to the CR Encoder Board. Encoder FFC 1. Connect the Encoder FFC to the CR Encoder Board. CR Encoder Board CR Encoder Board TROUBLESHOOTING 2. Check if the Encoder FFC is not damaged. 2. Replace the Encoder FFC with a new one. 3. Check if the CR Encoder Board is not damaged. 3. Replace the CR Encoder Board with a new one. Error Indications and Fault Occurrence Causes 69 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the PF Scale is not damaged or contaminated. PF Scale • Power on • Anywhere The eject rollers are rotating at high speed when power is turned on. (For about 1 cycle.) The Scanner Carriage Unit does not operate. Remedy 1. Replace the PF Scale with a new one. PF Encoder Sensor PF Scale/PF Encoder Sensor Lower Scanner Housing 2. Check if the PF Encoder Sensor is not damaged. 2. Replace the PF Encoder Sensor with a new one. 1. Check if the grease is applied enough on the surface of the Guide Rail of the Lower Scanner Housing. 1. Apply the grease on the surface of the Guide Rail of the Lower Scanner Housing after wiping the old grease with a dry, soft cloth. (Refer to Chapter 6 “MAINTENANCE” (p.151)) 2. Check if the Scanner Carriage Unit is set correctly. 2. Reassemble the Scanner Carriage Unit. 1. Check if the PE Sensor Connector Cable is connected to 1. Connect the PE Sensor Connector Cable to CN24 on the Main Board. CN24 on the Main Board. CN24 • Operation • Anywhere A paper feeding sequence failed to feed the paper, but a paper ejection sequence is performed. PE Sensor Connector Cable ASF Unit 2. Check if the PE Sensor Connector Cable is not damaged. 2. Replace the ASF Unit with a new one. 3. Check if the PE Sensor is not damaged. TROUBLESHOOTING Error Indications and Fault Occurrence Causes 3. Replace the ASF Unit with a new one. 70 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-6. Check point for the Maintenance request according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon An error is indicated on the LED and STM or LCD. Defective unit/part name Check point Waste Ink Pads --- Remedy 1. Change the Waste Ink Pads and initialize the Waste Ink Pad Counter. (Refer to Chapter 5 “ADJUSTMENT” (p.141)) Table 3-7. Check point for Paper jam error according to each phenomenon Occurrence timing CR position Detailed phenomenon A paper feeding sequence failed to feed the paper, but a paper ejection sequence is performed. Defective unit/part name Check point Remedy 1. Check if the ASF Unit is properly installed. 1. Install the ASF Unit properly. 2. Check if the Paper Back Lever operates correctly in the paper loading sequence. 2. Set the Extension Spring 6.45 between the ASF Frame and the Paper Back Lever. Extension Spring 6.4 ASF Unit Paper Back Lever • Operation • Outside HP 1. Check if the Extension Spring Retard operates correctly in the paper loading sequence. 1. Set the Extension Spring Retard between the Retard Roller Unit and the ASF Frame. Backside of ASF Unit Paper is being resent during paper feeding operation. ASF Unit Extension Spring Retard TROUBLESHOOTING Error Indications and Fault Occurrence Causes 71 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-7. Check point for Paper jam error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the Star Wheel Holder Assy is correctly assembled. Remedy 1. Reassemble the Star Wheel Holder Assy correctly. Star Wheel Holder Assy Star Wheel Holder Assy* 2. Check if the Star Wheel Holders does not come off. • Operation • – 2. Reassemble the Star Wheel Holders correctly. The top edge of paper does not go through between the EJ Roller Unit and the Star Wheel. Star Wheel Holders 1. Check if the EJ Roller Unit is correctly assembled. 1. Reassemble the EJ Roller Unit correctly. EJ Roller Unit EJ Roller Unit* 2. Check if the Spur Gear 51.5 is not damaged. TROUBLESHOOTING Error Indications and Fault Occurrence Causes 2. Replace the EJ Roller Unit with a new one. 72 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-7. Check point for Paper jam error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the Upper Paper Guide Unit is correctly assembled. Remedy 1. Reassemble the Upper Paper Guide Unit to the Main Frame correctly. Upper Paper Guide Unit • Operation • – Note * : The top edge of paper is not loaded to the Upper Paper Guide PF Roller Unit. Unit* In case that the paper jam error occurs in each operation, the jammed paper contacts the nozzle surface of the Printhead and the Printhead may be damaged. TROUBLESHOOTING Error Indications and Fault Occurrence Causes 73 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-8. Check point for CSIC error / Incorrect Ink Cartridge according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if Ink Cartridge is properly installed. 1. Install the Ink Cartridge properly. 2. Check if the Memory Chip is not disconnected or not chipped. 2. Replace the Ink Cartridge with a new one. Ink Cartridge Memory Chip 1. Check if the Head FFC is connected to connector on the CSIC Board. 1. Connect the Head FFC to connector on the CSIC Board. CSIC Board • Power on • Inside HP After the printer detects that the carriage is at the home position, an error is displayed. Connector CSIC Board Head FFC 2. Check if the CSIC Board is not damaged. 2. Replace the CSIC Board with a new one. 3. Check if the CSIC Connector is not damaged. 1. Replace the CSIC Board with a new one. CSIC Board CSIC Connector CSIC Connectors TROUBLESHOOTING Error Indications and Fault Occurrence Causes 74 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-9. Check point for Paper out error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if any paper dust is not adhered to the surface of the LD Roller. LD Roller The LD Roller cannot pick up paper although the LD Roller attempt to rotate correctly. 1. Set a cleaning sheet in the ASF Unit up side down. Then holding the top edge, try to load the paper from the Printer driver. The micro pearl on the LD Roller surface is removed. To remove severe smear, staple a cloth moistened with alcohol to a post card and clean the roller in the same manner. ASF Unit Non-adhesive Area (Use a post card for the base sheet) CL Sheet Adhesive Area Staples This side down • Operation • – Cloth moistened with alcohol *If the problem is not solved, replace the ASF unit with new one. 1. Check if the Hopper operates correctly in the paper loading sequence. The Hopper does not operate during the paper loading sequence although the LD Roller rotates to load paper from the ASF Unit. ASF Unit Compression Spring1.94 TROUBLESHOOTING 1. Reassemble the Compression Spring 1.94 between the Base Frame and the Hopper. Hopper Error Indications and Fault Occurrence Causes 75 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-9. Check point for Paper out error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Extension Spring 0.143 does not come off in 1. Reassemble the Extension Spring 0.143 in the the Clutch mechanism. Clutch mechanism. Extension Spring 0.143 2. Check if the positioning hole of the Clutch does not come 2. Reassemble the positioning hole of the Clutch off from the guide pin of the LD Roller Shaft. on the guide pin of the LD Roller Shaft. Guide Pin Clutch • Operation • – The drive of the PF Motor is not transmitted to the LD Roller Shaft. ASF Unit LD Roller Shaft 3. Check if the Clutch tooth is not damaged. 3. Replace the ASF Unit with a new one. 4. Check if the Clutch is not damaged. 4. Replace the ASF Unit with a new one. 5. Check if the Compression Spring 2.36 does not come off 5. Replace the ASF Unit with a new one. in the Change Lever. Change Lever Compression Spring 2.36 TROUBLESHOOTING Error Indications and Fault Occurrence Causes 76 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-9. Check point for Paper out error according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon Defective unit/part name The LD Roller is not set to the ASF home position and paper is always loaded from the ASF Unit during the paper loading sequence. ASF Unit Check point 1. Check if the tip of the Change Lever is not damaged. Remedy 1. Replace the ASF Unit with a new one. Table 3-10. Check point for Head Cleaning error (Ink low error) according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon Head Cleaning is not carried out. Defective unit/part name Ink Cartridge Check point Remedy 1. Check if the ink remains in the Ink Cartridge. 1. Replace the Ink Cartridge with a new one. 2. Check if the Ink Cartridge can be used by installing it to other printer. 2. Replace the Ink Cartridge with a new one. Table 3-11. Check point for DSC Direct error according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon The Digital Camera (as a USB device) cannot be recognized and an error is indicated. Defective unit/part name USB Cable Digital Camera Check point Remedy 1. Check if the USB Cable is damaged. 1. Replace the USB Cable with a new one. 2. Confirm whether the digital camera is compatible with the printer. 2. Replace the digital camera with a compatible one. Table 3-12. Check point for Memory Card error according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon The Memory Card cannot be recognized and an error is indicated. Defective unit/part name Memory Card Main Board Unit TROUBLESHOOTING Check point Remedy 1. Check if the Memory Card is compatible with the printer. 1. Replace the Memory Card with a compatible one. 2. Check if the Memory Card is damaged. 2. Replace the Memory Card with a new one. 3. Check if a memory card that the adaptor is needed is inserted into the slot without using the adaptor. 3. Turn off the printer, then remove the card using tweezers or a similar tool. 1. Check if the Memory Card slot pins on the Main Board is bent or broken. 1. Replace the Main Board Unit with a new one. Error Indications and Fault Occurrence Causes 77 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-13. Check point for Index Sheet 1 error (No index Sheet) according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Document Cover Index Sheet • Operation • – Check point Remedy 1. Check if the Document Cover is open. 1. Close the Document Cover. 1. Check if the Index Sheet is set in the wrong way. 1. Set the Index Sheet correctly. 2. Check if the Index Sheet’s standard position is clean. 2. Reprint the Index Sheet. 1. Check if the Document Glass is clean. 1. Clean the Document Glass. Document Glass This error occurs when attempting to print using the Index Sheet. Scanner Housing Upper Table 3-14. Check point for Index Sheet error 2 (incorrect marking) according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon This error occurs when attempting to print using the Index Sheet. Defective unit/part name Check point Index Sheet 1. Check if the checkboxes on the Index Sheet are properly marked out. Remedy 1. Mark it out properly. Table 3-15. Check point for Index Sheet error 3 (incorrect card) according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Index Sheet • Operation • – This error is generated when attempting to print from Index Sheet. Memory Card Check point 1. Check if the Index Sheet was printed from the inserted Memory Card. 1. Change the Index Sheet to the one printed from the inserted Memory Card. 1. Check if the Memory Card storing the Index Sheet data is 1. Insert Memory Card storing the Index Sheet inserted. data. 2. Check if the Memory Card is damaged. TROUBLESHOOTING Remedy Error Indications and Fault Occurrence Causes 2. Replace the Memory Card with a new one. 78 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-16. Check point for Pre-scanning error (photo) according to each phenomenon (CX8300/TX400 series only) Occurrence timing CR position • Operation • – Detailed phenomenon No photos cannot be recognized and an error is indicated. Defective unit/part name Photo Check point 1. Check if the photo is set correctly. Remedy 1. Set the photo correctly. Table 3-17. Check point for Double feed error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the Extension Spring Retard operates correctly in the paper loading sequence. Remedy 1. Set the Extension Spring Retard between the Retard Roller Unit and the ASF Frame. Backside of ASF • Operation • – After both surfaces were printed, the paper was ejected but an error is displayed. Extension Spring Retard ASF Unit 2. Check if the Paper Back Lever operates correctly in the paper loading sequence. 2. Set the Extension Spring 6.45 between the ASF Frame and the Paper Back Lever. Extension Spring 6.45 Paper Back Lever TROUBLESHOOTING Error Indications and Fault Occurrence Causes 79 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-18. Check point for Communication error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Panel FFC is connected to CN1 on the Panel 1. Connect the Panel FFC to CN1 on the Panel Board. Board. CN1 • Power on • Anywhere When turning on the power, the printer does not operate at all. Panel Unit Panel FFC TROUBLESHOOTING 2. Check if the Panel FFC is not damaged. 2. Replace the Panel FFC with new one. 3. Check if the Panel Board is not damaged. 3. Replace the Panel FFC with new one. Error Indications and Fault Occurrence Causes 80 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-18. Check point for Communication error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the PS Board Connector Cable is connected to CN1 on the Main Board. Remedy 1. Connect the PS Board Connector Cable to CN1 on the Main Board. CN1 PS Board Connector Cable • Power on • Anywhere When turning on the power, the printer does not operate at all. PS Board Unit 2. Check if the PS Board Connector Cable/PS Board is not damaged. PS Board Unit TROUBLESHOOTING 2. Replace the PS Board Unit with new one. * If the problem is not solved, replace the Main Board with new one. Power Unit Cable Error Indications and Fault Occurrence Causes 81 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-18. Check point for Communication error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name USB Cable Check point Remedy 1. Check if the USB Cable is connected between the printer 1. Connect the USB Cable to the printer and the and the PC. PC. 1. Check if an correct model name is stored into the address 1. Use the Adjustment Program to write the of the EEPROM on the Main Board. correct value to the EEPROM address. 2. Check if the Panel FFC is connected to CN12 on the Main 2. Connect the Panel FFC to CN12 on the Main Board. Board. • Power on • – When turning on the power, the power on sequence is performed correctly. But, when any printer job is sent to the printer, a communication error is indicated with STM3. Panel FFC Main Board Unit CN12 TROUBLESHOOTING Error Indications and Fault Occurrence Causes 82 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.3.3 Superficial Phenomenon-Based Troubleshooting This section explains the fault locations of the error states (print quality and abnormal noise) other than the error states (LED and STM3) in the previous section. Table 3-19. Check point for the error that multiple sheets of paper are always loaded without LEDs and STM3 Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the Extension Spring Retard operates correctly in the paper loading sequence. Remedy 1. Set the Extension Spring Retard between the Retard Roller Unit and the ASF Frame. Backside of ASF Unit Extension Spring Retard • Operation • – The LEDs and STM3 are not indicating error conditions. But, multiple sheets of paper are always loaded from the ASF Unit. ASF Unit 2. Check if the Paper Back Lever operates correctly in the paper loading sequence. 2. Set the Extension Spring 6.45 between the ASF Frame and the Paper Back Lever. Extension Spring 6.45 Paper Back Lever TROUBLESHOOTING Error Indications and Fault Occurrence Causes 83 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-20. Check point for the abnormal noise Occurrence timing CR position • Anytime • Anywhere Defective unit/part name Detailed phenomenon The abnormal noise occurs at the first power on timing and during each operation although the printing operation is performed. The Carriage Unit collides to the Upper Paper Guide Unit during each operation. Carriage Unit ASF Unit Upper Paper Guide Unit Check point Remedy 1. Check if the grease on the Carriage Path is sufficient. 1. Wipe off the remaining grease on the Carriage path and lubricate it on its frame. 1. Check if the Change Lever moves smoothly. 1. Replace the ASF Unit with a new one. 1. Check if the Upper Paper Guide Unit is attached securely. (check if it interferes with the Carriage Unit) 1. Reassemble the Upper Paper Guide to the Main Frame. Table 3-21. Check point for the defective scanned image quality Print Quality State • Scanned image is not clear. Detailed phenomenon Defective unit/part name There are dusts or the like on the Document Glass. (white dots appear on the scanned image) Upper Scanner Housing There are dusts or the like on the LED inside the Rod Lens Array. (vertical stripes appear on the scanned image) The LED of Scanner Carriage Unit does not light up. TROUBLESHOOTING Check point Remedy 1. Check if there is any foreign material on the Document Glass. 1. Remove the foreign material from the Document Glass. (Refer to Chapter 6 “MAINTENANCE” (p.151).) Scanner Carriage Unit 1. Check if there is not foreign material on the LED. 1. Remove the foreign material from the Document Glass (blow away the dusts). Scanner Carriage Unit 1. Check if the LED lights up. 1. Replace the Scanner Carriage Unit with a new one. Error Indications and Fault Occurrence Causes 84 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if there is not any foreign material/damage around 1. Remove the foreign material around the seal the seal rubber part on the Cap Unit. rubber parts carefully. Seal rubber part Ink is scarcely ejected to the Cap from the Printhead. Ink System Unit (Cap Unit) Compression Spring 1.67 • Dot missing and mixed colors 2. Check if the Compression Spring 1.67 is correctly mounted on the Cap Unit. Ink is ejected to the Cap from the Printhead, but the printer does not recover from the error after cleaning or ink change. Printhead Cleaner Blade Main Board TROUBLESHOOTING 2. Replace the Ink System Unit with a new one. 1. Check if it returns to normal by performing CL operation 1. Perform CL operation and the Ink Cartridge or replacing the Ink Cartridge. replacement specified times. If it doesn’t work, change the Printhead with a new one. 2. Check if the Printhead is not damaged. 2. Replace the Printhead with a new one. 1. Check if the Cleaner Blade does not have paper dust or bending. 1. Replace the Ink System Unit with a new one. 1. Check if the Main Board is not damaged. 1. Replace the Main Board with a new one. Error Indications and Fault Occurrence Causes 85 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Head FFC is securely connected to the Printhead Connectors and the Main Board Connectors (CN5, CN6, and CN7). Printhead CN6 1. Connect the Head FFC to the Printhead and the Main Board Connectors. Head FFC Head FFC Ink is ejected to the Cap from the • White streak / Printhead, but printing is not done at all abnormal discharge after cleaning or ink change, or abnormal discharge occurs. Connector CN5 CN7 2. Check if the Head FFC is not damaged. Printhead Main Board Unit Vertical banding appears against the CR movement direction. And, it looks like uneven printing. CR movement direction • White streak / color unevenness occurrence [Note] If the problem is not solved, replace the CR Motor with a new one. TROUBLESHOOTING Adjustment 1. Check if it returns to normal by performing CL operation 1. Perform CL operation and the Ink Cartridge or replacing the Ink Cartridge. replacement specified times. If it doesn’t work, change the Printhead with a new one. 1. Check if the Main Board is not damaged. 1. Replace the Main Board Unit with a new one. 1. For printing in the Bi-D mode, check if Bi-D Adjustment 1. Perform Bi-D Adjustment to correct print start has been performed properly. timing in bi-directional printing.(Refer to Chapter 5 “ADJUSTMENT” (p.141).) 1. Check if the Nozzle Check Pattern is printed properly. 2. Perform Head Cleaning and check the Nozzle Check Pattern. (Refer to Chapter 5 “ADJUSTMENT” (p.141).) If the problem is not solved, replace the Printhead with a new one. 1. Check if there is any foreign material on the Carriage path. 1. Remove foreign material from surface of the Carriage path. 2. Check if the Main Frame is deformed. 2. Replace the Main Frame with a new one. Printhead Main Frame 2. Replace the Head FFC with a new one. 3. Check if the grease is enough on the Carriage path of the 3. After wiping the grease G-71 on the Carriage Main Frame. path with a dry, soft cloth, coat it with grease.(Refer to Chapter 6 “MAINTENANCE” (p.151).) Error Indications and Fault Occurrence Causes 86 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Printer driver & exclusive paper Micro banding appears horizontally against the CR movement direction and it appears with the same width. Check point 1. Check if the suitable paper is used according to the printer 1. Use the suitable paper according to the printer driver setting. driver setting. 1. Check if the Nozzle Check Pattern is printed correctly. 1. Perform the Head Cleaning and check the Nozzle Check Pattern. (Refer to Chapter 5 “ADJUSTMENT” (p.141).) If the problem is not solved, replace the Printhead with a new one. 1. Check if there is not any foreign material on the surface of the PF Roller Unit. 1. Clean the surface of the PF Roller Unit carefully with the soft cloth. Printhead CR movement direction Remedy PF Roller Unit [Note] If the problem is not solved, replace the • White streak / color PF Motor with a new one. unevenness occurrence PF Roller Unit The Star wheel mark against the CR movement direction. 2. Check if the PF Roller Unit is not damaged. 2. Replace the PF Roller Unit with a new one. 1. Check if the Star Wheel Holder does not come off. 1. Reassemble the Star Wheel Holder correctly. 2. Check if the surface of the Star Wheel Holder Assy is flat. 2. Replace the Star Wheel Holder Assy with a new one. Star Wheel Holder Assy Printing is blurred. TROUBLESHOOTING Printer driver & exclusive paper 1. Check if the suitable paper is used according to the printer 1. Use the suitable paper according to the printer driver setting. driver setting. Printhead 1. Check if the correct Head ID is stored into the EEPROM 1. Input 16-digit code of the Head ID into the by using the Adjustment Program. EEPROM by using the Adjustment Program. Error Indications and Fault Occurrence Causes 87 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Check point 1. Check if any paper dust is not adhered to the surface of the LD Roller. LD Roller • Print start position slip The printing operation is correctly performed. But, the top margin is insufficient than usual one. ASF Unit 1. Check if the Front Paper Guide Unit is free from ink stain. Remedy 1. Set a cleaning sheet in the ASF up side down. Then holding the top edge, try to load the paper from the Printer driver. The micro pearl on the LD Roller surface is removed. To remove severe smear, staple a cloth moistened with alcohol to a post card and clean the roller in the same manner. As for the cleaning sheet, refer to “ Check point for Paper out error according to each phenomenon ” (p.75). * If the problem is not solved, replace the ASF Unit with a new one. 1. Clean the Front Paper Guide Unit with a soft cloth. Porous Pad Front Paper Guide Front Paper Guide • Ink stain of paper Ink stain occurs at the back, top end or bottom end of the print paper. Front Paper Guide Unit 2. Check if heaps of ink are not formed on Porous Pad Front 2. Replace the Front Paper Guide Assy with a new Paper Guide. one. TROUBLESHOOTING EJ Roller Unit 1. Check if the EJ Roller Unit is free from ink stain. 1. Clean the EJ Roller Unit with a soft cloth. PF Roller Unit 1. Check if the PF Roller Unit is free from ink stain. 1. Clean the PF Roller Unit with a soft cloth. Error Indications and Fault Occurrence Causes 88 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Printhead Check point Remedy 1. Check if the Printhead Cover does not have the ink drop. 1. Clean the Printhead Cover carefully with a soft cloth. Upper Paper Guide 1. Check if the Upper Paper Guide Unit is free from ink Unit stain. 1. Check if the Star Wheels is free from ink stain. • Ink stain of paper 1. Clean the Upper Paper Guide Unit with a soft cloth. 1. Clean the Star Wheels with a soft cloth. Ink sticks to other than the print area of the paper, resulting in contamination. Star Wheel Holder Assy Star Wheels TROUBLESHOOTING Error Indications and Fault Occurrence Causes 89 Confidential CHAPTER 4 DISASSEMBLY/ASSEMBLY Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.1 Overview C H E C K P O IN T W A R N IN G Disconnect the power cable before disassembling or assembling the printer. If you need to work on the printer with power applied, strictly follow the instructions in this manual. Always wear gloves for disassembly and reassembly to protect your eyes from ink. If any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately. Always wear gloves for disassembly and reassembly to avoid injury from sharp metal edges. To protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with soap and water immediately. If you have a skin irritation, consult a doctor immediately. C A U T IO N When transporting the printer after installing the ink cartridge, pack the printer for transportation without removing the ink cartridge and be sure to secure the Ink Cartridge to the printer cover with tape tightly to keep it from moving. Use only recommended tools for disassembling, assembling or adjusting the printer. Observe the specified torque when tightening screws. Apply lubricants as specified. (See Chapter 6 “MAINTENANCE” (p151) for details.) Make the specified adjustments when you disassemble the printer. (See Chapter 5 “ADUJUSTMENT” (p141) for details.) when reassembling the Waste Ink Tube, make sure that the tip of waste ink tube is placed in the correct position, otherwise ink may leak. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited. In this chapter, the product names are called as follows: Notation Product name CX7300 series Stylus CX7300/CX7400/DX7400 TX200 series Stylus NX200/TX200/TX203/TX209/SX200/SX205 CX8300 series Stylus CX8300/CX8400/DX8400 TX400 series Stylus NX400/TX400/TX405/TX409/SX400/SX405 This section describes procedures for disassembling the main components of EPSON Stylus CX7300/TX200/CX8300/TX400 series. Unless otherwise specified, disassembled units or components can be reassembled by reversing the disassembly procedure. Procedures which, if not strictly observed, could result in personal injury are described under the heading “WARNING”. “CAUTION” signals a precaution which, if ignored, could result in damage to equipment. Important tips for procedures are described under the heading “CHECK POINT”. If the assembly procedure is different from the reversed disassembly procedure, the correct procedure is described under the heading “REASSEMBLY”. Any adjustments required after reassembly of components or parts are described under the heading “ADJUSTMENT REQUIRED”. When you have to remove any components or parts that are not described in this chapter, refer to the exploded diagrams in the appendix. Read the following precautions before disassembling and assembling. 4.1.1 Precautions See the precautions given under the heading “WARNING” and “CAUTION” in the following columns when disassembling or assembling EPSON Stylus CX7300/TX200/ CX8300/TX400 series. DISASSEMBLY/ASSEMBLY Overview 91 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.1.2 Tools 4.1.3 Work Completion Check Use only specified tools to avoid damaging the printer. If any service is made to the printer, use the checklist shown below to confirm all works are completed properly and the printer is ready to be returned to the user. Table 4-1. Tools Name Table 4-2. Work Completion Check EPSON Tool Code* Classification Item Check Point Status (+) Phillips screwdriver #1 1080530 (+) Phillips screwdriver #2 --- Self-test Is the operation normal? OK / NG Flathead screwdriver --- ON-line Test Is the printing successful? OK / NG Flathead Precision screwdriver #1 ----- Is ink discharged normally from all the nozzles? OK / NG Tweezers Printhead (Nozzle check pattern print) Longnose pliers --- Does it move smoothly? OK / NG Is there any abnormal noise during its operation? OK / NG Is the CR Motor at the correct temperature? (Not too hot to touch?) OK / NG Is paper advanced smoothly? OK / NG No paper jamming? OK / NG No paper skew? OK / NG No multiple feeding? OK / NG No abnormal noise? OK / NG Is the paper path free of any obstructions? OK / NG Is the PF Motor at correct temperature? OK / NG Acetate tape Nippers 1003963 Carriage Mechanism --- Note * : All of the tools listed above are commercially available. EPSON provides the tools listed with EPSON tool code. Printer Unit Paper Feeding Mechanism DISASSEMBLY/ASSEMBLY Overview 92 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 4-2. Work Completion Check Classification Item Check Point Status Is glass surface dirty? OK / NG Is any foreign substance mixed in the CR movement area? OK / NG Does CR operate smoothly? OK / NG Does CR operate together with scanner unit? OK / NG Does CR make abnormal noise during its operation? OK / NG LED Does LED turn on normally? And is white reflection test done near home position? OK / NG ON-line Test ON-line Test Is the operation normal? OK / NG Copy Copy Is the local copy action normal? OK / NG Adjustment Specified Adjustment Are all the adjustment done correctly OK / NG Are all the lubrication made at the specified points? OK / NG Is the amount of lubrication correct? OK / NG ROM Version Version: OK / NG Ink Cartridge Are the ink cartridges installed correctly? OK / NG Waste Ink pad Are the waste ink pads adequate to absorb? OK / NG Protective materials Is the printer carriage placed at the capping position? OK / NG Attachments, Accessories Have all the relevant items been included in the package? OK / NG Mechanism Scanner unit Lubrication Function Packing Others CR mechanism Specified Lubrication DISASSEMBLY/ASSEMBLY Overview 93 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.1.4 Procedural Differences between the Models Some parts that are installed to CX7300/TX200 series and CX8300/TX400 series differ from each other because of the difference in the Panel Unit. The explanations in this chapter are based on CX8300/TX400 series. When reassembling the CX7300/TX200 series, refer to the table below to make sure the differences between the models. Table 4-3. Differences between Models Item Description CX8300/TX400 series CX7300/TX200 series Reference LCD Unit CX8300/TX400 series Panel Unit Panel Unit/LCD Unit (p103) You need to follow different steps to remove the Panel Unit. CX7300/TX200 series Panel Unit (CX7300/TX200 series) (p139) Panel Unit DISASSEMBLY/ASSEMBLY Panel Unit Overview 94 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.2 Disassembly Procedures For disassembling each unit, refer to the pages in the following flowchart. Start “ 4.3.3 Document Cover/ASF Cover ” (p97) “ 4.3.1 Paper Support Assy ” (p96) “ 4.3.2 Stacker Assy ” (p96) “ 4.4.2 Panel Unit/LCD Unit ” (p103) “ 4.7.1 Panel Unit (CX7300/TX200 series) ” (p139) “ 4.3.4 Scanner Unit/Hinge ” (p98) “ 4.4.2 Panel Unit/LCD Unit ” (p103) “ 4.7.1 Panel Unit (CX7300/TX200 series) ” (p139) “ 4.3.5 Upper Housing/Card Slot Cover ” (p100) “ 4.6.1 Upper/Front Scanner Housing ” (p134) “ 4.6.2 Scanner Carriage Unit ” (p135) “ 4.6.3 Scanner Motor Unit ” (p138) “ 4.5.7 Star Wheel Holder Assy ” (p116) “ 4.5.4 Removing the Printer Mechanism (Lower Housing) ” (p111) “ 4.5.1 Printhead ” (p107) “ 4.5.2 CR Scale ” (p109) “ 4.4.1 Main Board Unit ” (p101) “ 4.4.3 Power Supply Unit ” (p105) “ 4.5.3 Hopper ” (p110) “ 4.5.6 Front Frame/Right Frame ” (p114) “ 4.5.7 Star Wheel Holder Assy ” (p116) “ 4.5.9 PF Encoder Sensor ” (p117) “ 4.5.12 CR Motor ” (p120) “ 4.5.8 EJ Roller ” (p116) “ 4.5.10 PF Scale ” (p118) “ 4.5.5 Left Frame ” (p113) “ 4.5.2 CR Scale ” (p109) “ 4.5.11 PF Motor ” (p119) “ 4.5.3 Hopper ” (p110) “ 4.5.13 Main Frame Assy ” (p122) “ 4.5.14 CR Unit ” (p124) “ 4.5.15 Upper Paper Guide ” (p126) “ 4.5.18 Front Paper Guide ” (p131) “ 4.5.19 PF Roller ” (p132) “ 4.5.16 ASF Unit ” (p126) “ 4.5.20 Waste Ink Pads ” (p133) “ 4.5.17 Ink System Unit ” (p128) “ 4.5.9 PF Encoder Sensor ” (p117) “ 4.5.7 Star Wheel Holder Assy ” (p116) “ 4.5.10 PF Scale ” (p118) “ 4.5.8 EJ Roller ” (p116) C H E C K P O IN T You need to remove the parts/units shown in dashed line box if they exist on the way to the target part/unit. You need to remove the parts/units indicated with for disassembling/ assembling CX7300/TX200 series. Figure 4-1. Disassembling Flowchart DISASSEMBLY/ASSEMBLY Disassembly Procedures 95 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3 Removing the Housing 4.3.2 Stacker Assy Parts/Components need to be removed in advance: None 4.3.1 Paper Support Assy Removal procedure Parts/Components need to be removed in advance: None 1. 2. Removal procedure 1. Release the guide pins (x2) that secure the Paper Support Assy and remove it from the Upper Housing. Open the Stacker Assy. Release the Stacker Assy while pressing in the hook (x1) on the left with a flathead precision screwdriver or a similar tool, and then remove it. Paper Support Assy Stacker Assy Guide Pins Figure 4-2. Removing the Paper Support Assy Hook Figure 4-3. Removing the Stacker Assy DISASSEMBLY/ASSEMBLY Removing the Housing 96 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3.3 Document Cover/ASF Cover ASF Cover Parts/Components need to be removed in advance: None 1. Release the both guide pins of the ASF Cover from the holes of the Scanner Unit, and remove the ASF Cover. Removal procedure Document Cover 1. 2. Open the Paper Support Assy Bend the Document Cover, and remove the Document Cover by releasing the guide pins on both sides from the Scanner Unit. ASF Cover Document Cover Guide Pins Figure 4-5. Removing the ASF Cover Guide Pins Figure 4-4. Removing the Document Cover DISASSEMBLY/ASSEMBLY Removing the Housing 97 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3.4 Scanner Unit/Hinge C A U T IO N Parts/Components need to be removed in advance Be careful of the sharp edges shown in Figure 4-7 when assembling or reassembling. Document Cover/ASF Cover Removal procedure 1. 2. Remove the screw (x1) that secures the USB Cover. Pull the USB Cover at its screwing part, and remove it by sliding it to the left (in the direction of the arrow). 3. 4. 5. USB Cover Disconnect the Scanner Motor Cable from the connector (CN10) and the Scanner Carriage FFC from the connector (CN21) on the Main Board. Peel off the double-sided tape (x1) that secures the Scanner Carriage FFC to the Main Board Frame. Peel off the double-sided tape (x1) that secures the Scanner Carriage FFC to the Upper Housing. Upper Housing’s inside Upper Housing Back Side Rear Left USB Cover Double-sided Tape Scanner Carriage FFC Screwing Part Scanner Carriage FFC Double-sided Tape C.B.S. 3x8, F/Zn-3C (6±1kgfcm) Tab Rib CN21 CN10 Figure 4-6. Removing the USB Cover Scanner Motor Cable Main Board Frame Sharp Edge Figure 4-7. Removing the Scanner Unit (1) DISASSEMBLY/ASSEMBLY Removing the Housing 98 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. 7. 8. Remove the screws (x2) that secure the Scanner Unit. Open the Scanner Unit. Pull out the Scanner Unit in the direction of the arrow, taking care not to let the Scanner Motor Cable and Scanner Carriage FFC get caught by the Upper Housing. 9. Remove the screw (x1) that secures the Hinge and remove the Hinge. Left Side Hinge Top C.B.P. 3x10, F/Zn-3C (6±1kgfcm) C.B.P. 3x10, F/Zb-3C (Black) (6±1kgfcm) C.B.P. 3x10, F/Zn-3C (Silver) (6±1kgfcm) Figure 4-9. Removing the Hinge When installing the USB Cover, match the tabs (x3) with the positioning holes (x3) of the Upper Housing as shown in Figure 4-6. Route the Scanner Carriage FFC and secure it to the Upper Housing and Main Board Frame with double-sided tape as shown in Figure 4-7. When installing the Scanner Unit, engage the groove of the Scanner Unit with the hook of the Hinge as shown in Figure 4-10. Scanner Unit Groove of Scanner Unit Hook Figure 4-8. Removing the Scanner Unit (2) Figure 4-10. Installing the Scanner Unit DISASSEMBLY/ASSEMBLY Removing the Housing 99 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3.5 Upper Housing/Card Slot Cover 1. 2. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit Card Slot Cover Remove the screw (x1) that secures the Card Slot Cover. Release the hook (x1) of the Card Slot Cover and remove the Card Slot Cover. Removal procedure Upper Housing 1. Remove the screws (x6) that secure the Upper Housing. 2. Release the hooks (x5) that secure the Upper Housing and remove the Upper Housing. Inside of Housing Hook Rear Side 5 1 C.B.P. 3x8, F/Zn-3C (6±1kgfcm) 6 Card Slot Cover Upper Housing Figure 4-12. Removing the Card Slot Cover Tighten the screws in the order given in Figure 4-11. The Ink Position Label is not included in the Upper Housing. When replacing the Upper Housing, order the Ink Position Label separately and attach the label as shown below. 2 17mm Ink Position Label 3 4 C.B.P. 3x10, F/Zn-3C (4.5±0.5kgfcm) C.B.P. 3x8, F/Zn-3C (4.5±0.5kgfcm) C.B.P. 3x12, F/Zn-3C (4.5±0.5kgfcm) Hook Figure 4-11. Removing the Upper Housing DISASSEMBLY/ASSEMBLY Figure 4-13. Attaching Ink Position Label Removing the Housing 100 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.4 Removing the Circuit Boards 2. 4.4.1 Main Board Unit Cable CN No. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing Removal procedure 1. Disconnect the following connectors (x4) and FFCs (x5) from the Main Board. Remove the screws (x2) that secure the Panel Grounding Plate to the Main Board Unit, and remove the Panel Grounding Plate. Cable CN No. CN1 Power Supply Unit cable CN9 PF Motor cable CN5 Head FFC CN11 PF Encoder FFC CN6 Head FFC CN12 Panel Unit FFC CN7 Head FFC CN24 PE Sensor cable CN8 CR Motor cable Main Board Unit Panel Grounding Plate CN11 Main Board Unit 2 CN24 CN6 CN1 1 CN7 CN8 C.B.S. 3x6, F/Zn-3C (4±0.5kgfcm) Figure 4-14. Removing the Panel Grounding Plate DISASSEMBLY/ASSEMBLY Removing the Circuit Boards CN9 CN5 Figure 4-15. Removing the Main Board Unit (1) 101 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3. Remove the screw (x1) that secures the Main Board Unit, and remove the Main Board Unit. Disassembling the Main Board Unit 1. 2. 3. Remove the Main Board Unit. (p101) Peel off the acetate tape. Remove the screws (x5) and remove the MB Lower Shield Plate. Main Board Unit MB Lower Shield Plate 4 C.B.S. 3x6, F/Zn-3C (4±0.5kgfcm) 2 1 Figure 4-16. Removing the Main Board Unit (2) When installing the Main Board Unit, insert its hooks (x2) into the cutouts (x2) of the Left Frame. Main Board Unit Left Frame 5 3 Upper Shield Plate Acetate Tape C.B.S. 3x6, F/Zn-3C (4±0.5kgfcm) C.P. 3x6, F/Zn-3C (2.7±1kgfcm) Positioning Hole and Guide Pin Figure 4-18. Removing the Main Board (1) Cutout Hook Figure 4-17. Installing the Main Board Unit Tighten the screws in the order given in Figure 4-14. DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 102 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4. Remove the screw (x1) that secures the Main Board, and remove the Main Board. 4.4.2 Panel Unit/LCD Unit Parts/Components need to be removed in advance: None The disassembling/assembling procedures differ depending on the models. As for CX7300/TX200 series, see 4.7.1 Panel Unit (CX7300/TX200 series) (p139). C H E C K P O IN T Main Board Removal procedure 1. Open the Scanner Unit 2. Raise the LCD Unit. Do not lift the Panel Unit too fast, since the Panel FFC is connected to it. C A U T IO N Upper Shield Plate C.B.S. 3x10, F/Zn-3C (4±0.5kgfcm) Positioning Hole and Guide Pin Figure 4-19. Removing the Main Board (2) When installing the Main Board, pay attention to the following instructions. Match the positioning holes of the Upper Shield Plate with the guide pins of the Main Board as shown in Figure 4-19. Match the positioning hole of the Main Board with the guide pin of the MB Lower Shield Plate as shown in Figure 4-18. When installing the MB Lower Shield Plate, make sure that the Upper Shield Plate is set over the MB Lower Shield Plate as shown in Figure 4-18. A D J U S T M E N T R E Q U IR E D 3. 4. Lifting the front of the Panel Unit, and release the tabs of it. Slide the Panel Unit in the direction of the arrow, and release the hooks of it from the Upper Housing. LCD Unit Upper Housing Panel Unit Whenever the Main Board is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) Back side Hook Tab Figure 4-20. Removing the Panel Unit and LCD Unit (1) DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 103 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C H E C K P O IN T Be sure to disconnect the Panel FFC from the connector on the Panel Board. 8. Remove the screws (x3) that secure the Panel Board and Panel Board Frame, and remove the Panel Board together with the Panel Board Frame. Panel Board Frame 5. 2 Disconnect the Panel FFC from the connector (CN1) of the Panel Board, and remove the Panel Unit together with the LCD Unit. 3 Panel Unit LCD Unit 1 C.B.P. 3x8, F/Zn-3C (3±1kgfcm) Panel Board CN1 Figure 4-21. Removing the Panel Unit and LCD Unit (2) 6. 7. Disconnect the LCD FFC from the connector (CN2) of the Panel Unit. Release the dowels (x2) that secure the LCD Unit, and separate the LCD Unit from the Panel Unit. LCD FFC Positioning Hole/Pin LCD Unit Figure 4-23. Removing the Panel Board Panel Unit CN2 Dowel Figure 4-22. Removing the Panel Unit and LCD Unit (3) DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 104 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 9. 4.4.3 Power Supply Unit Remove each switch button from the Panel Cover. Mode SW button Start SW button Power SW button Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing Removal procedure 1. Disconnect the connector of the Power Supply Unit (CN1) on the Main Board. 2. Release the Power Unit Cable from the hook of the Base Frame. Main Board Unit Panel SW button OK SW button Stop SW button Figure 4-24. Removing the Switch button CN1 When installing the Panel Board, match the positioning holes of the Panel Board with their positioning pins of the Panel Housing as shown in Figure 4-23. Tighten the screws in the order given in Figure 4-23. The Panel Sheet is not included in the ASP unit of the Panel Unit. When replacing the Panel Unit, order the Panel Sheet separately and attach it on the specified place as shown in the figure below. Power Unit Cable Hook Figure 4-26. Removing the Power Supply Unit (1) 3. 4. Remove the screws (x2) that secure the Power Supply Unit. Lift the Base Frame a little, and remove the Power Supply Unit. Panel Sheet 2 1 Align the upper right corner of the Panel Sheet with the groove on the Panel Unit. Figure 4-25. Panel Sheet Position DISASSEMBLY/ASSEMBLY Power Supply Unit C.B.P. 3x10, F/Zn-3C (6±1kgfcm) Figure 4-27. Removing the Power Supply Unit (2) Removing the Circuit Boards 105 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the Power Supply Unit, make sure to check the following points. Insert the tabs (x2) of the Power Supply Unit into the holes on the Base Frame. A D J U S T M E N T R E Q U IR E D Whenever the Power Supply Unit is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) Power Supply Unit bottom Base Frame Ribs Figure 4-28. Installing the Power Supply Unit Tighten the screws in the order given in Figure 4-27. Secure the Power Unit Cable with the hook of the Base Frame as shown in the figure below. Put the ferrite core of the Power Supply Unit cable into the cutout of the Base Frame. Ferrite Core Power Unit Cable Base Frame Hook Figure 4-29. Routing the Power Unit Cable DISASSEMBLY/ASSEMBLY Removing the Circuit Boards 106 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5 Disassembling the Printer Mechanism 4. 5. 4.5.1 Printhead Disconnect the Head FFC (x1) that is connected to the CSIC Board. Release the tabs (x2) that secure the Holder Board Assy using a needle or a similar tool, and remove the Holder Board Assy upward (in the direction of the arrow). Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing Removal procedure 1. Holder Board Assy Rotate the Spur Gear 51.5 to unlock the carriage, and move the CR Unit to the center. CR Unit Tab Spur Gear 51.5 Carriage Lock Figure 4-30. Unlocking the Carriage and Moving the CR Unit 2. 3. Head FFC Connector Figure 4-32. Removing the Holder Board Assy Open the Cartridge Cover and remove all the ink cartridges from the CR Unit. Release the hook (x1) of the Head Cable Cover with a flathead precision screwdriver, and remove the Head Cable Cover while sliding it downward (in the direction of the arrow). Head Cable Cover Hook Figure 4-31. Removing the Head Cable Cover DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 107 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. Remove the Sub FFC Guide following the steps below. 6-1. Release the hook (x1) of the Sub FFC Guide from the cutout (x1) of the CR Unit. 6-2. Release the cutout (x1) of the Sub FFC Guide from the groove (x1) of the CR Unit. 6-3.Release the rib of the Sub FFC Guide from the cutout of the CR Unit. 8. Disconnect the Head FFC from the connectors (x2) of the Printhead, and remove the Printhead. Printhead Step 6-1 Hook Sub FFC Guide Head FFC Cutout Step 6-2 Cutout Step 6-3 Rib Figure 4-35. Removing the Printhead (2) Figure 4-33. Removing the Sub FFC Guide C A U T IO N 7. Do not touch or damage the nozzles or the ink supply needles of the Printhead. Remove the screws (x3) that secure the Printhead, and lift the Printhead with longnose pliers. 1 2 3 C.B.S. 2.5x8, F/Zn-3C (3±1kgfcm) Figure 4-34. Removing the Printhead (1) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 108 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Install the Sub FFC Guide following the steps below. 1. Insert the blade (x1) of the Sub FFC Guide between the ribs (x2) of the CR Unit. 2. Insert the rib (x1) of the Sub FFC Guide into the cutout (x1) of the CR Unit. 3. Press down the Sub FFC Guide to secure it. 4.5.2 CR Scale Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing Removal procedure C A U T IO N Rib Sub FFC Guide Blade Rib 1. 2. Pay attention to the following instructions: Do not touch the CR Scale with bare hands. Do not damage the CR Scale. Do not stretch Extension Spring 3.289 too much. Release the right end of the CR Scale from the hook. Pull out the CR Scale through the slit of the CR Encoder Sensor. CR Scale Hook Cutout Figure 4-36. Installing the Sub FFC Guide Tighten the screws in the order given in Figure 4-34. Insert the Holder Board Assy vertically into the CR Unit so as not to put the Holder Board Assy on the rib of the Printhead. A D J U S T M E N T R E Q U IR E D Whenever the Printhead is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) DISASSEMBLY/ASSEMBLY Slit of CR Encoder Sensor Disassembling the Printer Mechanism CR Scale Figure 4-37. Removing the CR Scale (1) 109 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3. 4. Release the Extension Spring 3.289 from the hook of the Main Frame. Rotate the CR Scale 90 degrees as shown in the figure and remove the scale from the Main Frame. 4.5.3 Hopper Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing Chipped Removal procedure 1. 2. 90 degrees Release the dowel A of the Hopper. Release the dowel B of the Hopper, and remove the Hopper together with the Compression Spring 1.94. CR Scale Hook Dowel A Dowel B Hopper Extension Spring 3.289 Compression Spring 1.94 Figure 4-38. Removing the CR Scale (2) When installing the CR Scale, pay attention to the following instructions: Chipped part of the CR Scale must face upward. CR scale should be passed through the slit of the CR Encoder Sensor. Make sure that the Extension Spring 3.289 is not be twisted, and then attach its end to the hook of the Main Frame. DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism Figure 4-39. Removing the Hopper 110 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the Hopper, be sure to engage the rib of the Hopper with the guide groove of the Base Frame. 4.5.4 Removing the Printer Mechanism (Lower Housing) Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover Hopper Removal procedure 1. 2. Disconnect the Interface Connector Cable (CN3) and Panel FFC (CN12) from the Main Board. Release the Interface Connector Cable from the hook of the Main Board Unit. CN3 Rib and Groove Interface Connector Cable CN12 Figure 4-40. Installing the Hopper Hook A D J U S T M E N T R E Q U IR E D Whenever the Hopper is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) Panel FFC Figure 4-41. Removing the Printer Mechanism (1) 3. Release the hook that secures the Rear Cover and remove the Rear Cover. Hook Rear Cover Figure 4-42. Removing the Printer Mechanism (2) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 111 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N When lifting the Printer Mechanism, be sure to hold the positions specified in the figure below to prevent the Main Frame from being deformed. 4. Remove the screws (x5) that secure the Printer Mechanism, and remove the Printer Mechanism. 4 Right Hand Position 5 C.B.P. 3x10, F/Zn-3C (6±1kgfcm) Left Hand Position 2 3 1 Figure 4-43. Printer Mechanism Handling Precaution Figure 4-44. Removing the Printer Mechanism (2) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 112 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Before installing the Printer Mechanism, hang the Interface Connector Cable on the Lower Housing so as not to damage the cable with the Printer Mechanism. Interface Connector Cable 4.5.5 Left Frame Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit Removal procedure 1. Remove the screws (x5) that secure the Left Frame, and remove the Left Frame. 3 2 Figure 4-45. Routing the Interface Connector Cable Grounding Plate 1 5 4 Left Frame C.B.S. 3x6, F/Zn-3C (6±1kgfcm) C.B.P. 3x6, F/Zn-3C (6±1kgfcm) C.B.P. 3x10, F/Zn-3C (6±1kgfcm) Positioning Hole and Guide Pin Figure 4-46. Removing the Left Frame DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 113 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the Left Frame, lead the PF Encoder FFC through the hole of the Left Frame. 4.5.6 Front Frame/Right Frame Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame Left Frame Removal procedure PF Encoder FFC 1. 2. 3. Remove the acetate tape (x1) that secures the Head FFC to the Front Frame. Release the Head FFC from the hooks (x3) of the Front Frame. Remove the Grounding Spring from the Front Frame. Front Frame Hole Figure 4-47. Routing the PF Encoder FFC acetate tape When installing the Left Frame, match the guide pins (x2) of the Base Frame with their positioning holes (x2) of the Left Frame as shown in Figure 4-46. Tighten the screws in the order given in Figure 4-46. Head FFC Hook Grounding Spring Figure 4-48. Removing the Front Frame/Right Frame (1) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 114 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4. 5. Remove the screw (x1) that secures the Front Frame and the Right Frame together. Release the dowel (x1) and the hook (x1) that secure the Right Frame, and remove the Right Frame. After replacing the Front Frame, be sure to attach an acetate tape referring to the figure below. Right Frame 10mm Hook 18mm dowel Figure 4-51. Acetate Tape Position C.B.P. 3x6, F/Zn-3C (6±1kgfcm) Figure 4-49. Removing the Front Frame/Right Frame (2) 6. Release the hook (x1), and remove the Front Frame. Hook When installing the Front Frame, pay attention to the following instructions. • As shown in Figure 4-50, be sure to secure the Front Frame with the hook (x1) and the cutouts (x2). • As shown in Figure 4-49secure the Front Frame and Right Frame together with the screw. (Place the Right Frame on top of the Front Frame.) Secure the Head FFCs (x3) to the Front Frame with the acetate tape (x1) as shown in the figure below. Front Frame Acetate Tape (40mm) Bending Point of Head FFC Align the edge of the Front Frame with the bending point of the Head FFC, and secure the FFC with the acetate tape. Cutout Figure 4-50. Removing the Front Frame/Right Frame (3) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism Figure 4-52. Acetate Tape Position 115 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.7 Star Wheel Holder Assy 4.5.8 EJ Roller Parts/Components need to be removed in advance Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Star Wheel Holder Assy Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing Removal procedure 1. 2. Removal procedure Remove the Grounding Spring from the Star Wheel Holder Assy. Remove the screws (x2) that secure the Star Wheel Holder Assy, and remove the Star Wheel Holder Assy. C H E C K P O IN T 1. Star Wheel Holder Assy The Spur Gear 51.5 cannot be reused after it is removed. Whenever the gear is removed, make sure to attach a new one. Insert a flathead precision screwdriver between the Spur Gear 51.5 and the EJ Roller, and remove the Spur Gear 51.5 by pushing it in the direction of the arrow. Grounding Spring Spur Gear 51.5 EJ Roller C.B.P. 3x8, F/Zn-3C (6±1kgfcm) Figure 4-53. Removing the Star Wheel Holder Assy Figure 4-54. Removing the EJ Roller (1) 2. Remove the EJ Roller while pushing the tab on the right side of the Base Frame in the direction of the arrow. Tab EJ Roller Figure 4-55. Removing the EJ Roller (2) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 116 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the EJ Roller, pay attention to the following instructions. • Make sure that the rubber part of the EJ Roller does not contact with the hook of the Front Paper Guide. • Be cautious not to touch the rubber part of the EJ Roller. • Be sure to align the rib (x1) of the Front Paper Guide with the slit on the EJ Roller. 4.5.9 PF Encoder Sensor Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame Removal procedure 1. Peel off the acetate tape (x1) from the PF Encoder Sensor. 2. Release the PF Encoder FFC from the connector (x1) of the PF Encoder Sensor. 3. Remove the screw (x1) that secures the PF Encoder Sensor, and remove the PF Encoder Sensor. PF Encoder FFC Acetate tape Rib and Slit Figure 4-56. Installing the EJ Roller When installing the Spur Gear 51.5, be sure to align the concave section of it with the convex section of the EJ Roller. PF Encoder Sensor Spur Gear 51.5 Concave and Convex Section C.B.P. 2.5x8, F/Zn-3C (4±1kgfcm) Figure 4-58. Removing the PF Encoder Sensor EJ Roller Figure 4-57. Installing the Spur Gear 51.5 A D J U S T M E N T R E Q U IR E D Whenever the EJ Roller is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) After replacing the EJ roller, be sure to perform the required lubrication. • Chapter 6 “ MAINTENANCE” (p.151) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 117 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the PF Encoder Sensor, be sure to attach the acetate tape (x1) referring to the figure below. Align here with edge of the PF Encoder Sensor 4.5.10 PF Scale Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/PF Encoder Sensor Removal procedure C A U T IO N 30mm 1. Figure 4-59. Acetate Tape Position Pay attention to the following instructions. Do not touch the PF Scale with bare hand. Do not damage the PF Scale. Peel of the PF Scale that is secured with the double-sided tape (x1) from the Spur Gear 32.4. PF Scale Spur Gear 32.4 Double-sided Tape Figure 4-60. Removing the PF Scale DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 118 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.11 PF Motor Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/PF Encoder Sensor/PF Scale Removal procedure 1. Release the PF Motor connector cable from the notches (x2) of the Base Frame. When installing the PF Motor, pay attention to the following instructions. • Do not damage the PF Scale. • Insert the guide pins (x2) on the Base Frame into the positioning holes (x2) of the PF Motor as shown in Figure 4-62. • Route the PF Motor Connector Cable as shown in the figure below. PF Motor connector cable PF Motor Connector Cable Notch mm 71 Figure 4-61. Removing the PF Motor (1) 2. 3. Figure 4-63. Routing the PF Motor Connector Cable Remove the Grounding Spring from the PF Motor. Remove the screws (x3) that secure the PF Motor, and remove it. Grounding Spring re mo or Tighten the screws in the order given in Figure 4-62. Follow the steps below to install the Grounding Spring. 1. Attach the larger U-shaped end of the Grounding Spring to the PF Roller. 3 Grounding Spring PF Motor 2 1 Guide Pin and Positioning Hole C.B.S. 3x6, F/Zn-3C (8±1kgfcm) C.B.P. 3x8, F/Zn-3C (6±1kgfcm) Figure 4-62. Removing the PF Motor (2) DISASSEMBLY/ASSEMBLY PF Roller Figure 4-64. Installing the Grounding Spring (1) Disassembling the Printer Mechanism 119 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2. 3. Pass the Grounding Spring along the inner side of the hook of the Main Frame. Ground the smaller U-shaped end of the Grounding Spring with the undersurface of the frame for PF Motor. 4.5.12 CR Motor Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame Removal procedure Main Frame 1. PF Motor Turn the Spur Gear 51.5 to release the Carriage Lock, and move the CR Unit to the center. (Refer to 4.5.1 Printhead Step1 (p107)) C A U T IO N 2. Grounding Spring Hook Figure 4-65. Installing the Grounding Spring (2) A D J U S T M E N T R E Q U IR E D Be careful not to damage the CR Motor cable when releasing the cable from the hooks of the Main Frame. Release the CR Motor cable from the notches (x3) of the Base Frame and the hooks (x3) of the Main Frame, and then pull out the cable through the hole of the Base Frame. CR Motor Connector Cable Whenever the PF Motor is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) Hook Notch Hole Figure 4-66. Removing the CR Motor (1) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 120 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N 3. After releasing the Timing Belt, temporarily secure the belt to the Cartridge Cover with a tape or the like so as not to allow the grease to come in contact with the Timing Belt. Contaminating the belt with grease can result in malfunction of the printer. Be sure to install the CR Motor so that the groove on it faces downward. CR Motor Loosen the tension of the Timing Belt by pressing the Driven Pulley Holder in the direction of the arrow as shown in the figure, and release the Timing Belt from the pinion gear of the CR Motor. C A U T IO N Do not damage the pinion gear of the CR Motor. Groove 4. Remove the screws (x2) that secure the CR Motor, and remove the CR Motor. Driven Pulley Holder Timing Belt CR Motor 2 Figure 4-68. CR Motor Pinion Gear Tighten the screws in the order given in Figure 4-67. Make sure that there is no gap between the CR Motor and the Main Frame. 1 C.P. 3x4, F/Zn-3C (4±1kgfcm) A D J U S T M E N T R E Q U IR E D Whenever the CR Motor is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) Figure 4-67. Removing the CR Motor (2) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 121 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.13 Main Frame Assy 3. 4. 5. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper C H E C K P O IN T Move the CR Unit to the left side of the printer. Remove the screw (x1) that secures the LD Shaft Holder. Move the LD Shaft Holder in the direction of the arrow while holding down its tab with a flathead precision screwdriver, and remove the LD Shaft Holder. LD Shaft Holder Main Frame Assy consists of the following parts. Main Frame CR Unit Printhead Upper Paper Guide Removal procedure 1. 2. Remove the Grounding Spring from the PF Motor. (Refer to 4.5.11 PF Motor Step2 (p119)) Release one end of the Extension Spring from the hook of the Main Frame with longnose pliers, and then remove the spring together with the Driven Pulley Holder. Tab C.B.P. 3x6, F/Zn-3C (6±1kgfcm) Figure 4-70. Removing the LD Shaft Holder 6. Remove the Extension Springs 10.99 (x3) from each hook of the Main Frame and the Upper Paper Guide. Main Frame Extension Springs 10.99 Extension Spring Hook Driven Pulley Holder Figure 4-69. Removing the Extension Spring and Driven Pulley Holder DISASSEMBLY/ASSEMBLY Figure 4-71. Removing the Upper Paper Guide (1) Disassembling the Printer Mechanism 122 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N When laying the Main Frame Assy, make sure to put it as shown in the figure below. Do not lay it with the rollers of the Upper Paper Guide facing downward, or the rollers or the nozzle surface may get damaged. When installing the Main Frame Assy, pay attention to the following instructions. 1. Put the right part of the Upper Paper Guide under the LD Roller Shaft as shown in the figure below. 2. Align the hook (x1) of the Frame Support with the positioning hole (x1) of the Main Frame. 3. Align the hook (x1) of the ASF Unit with the positioning hole (x1) of the Main Frame. 4. Align the guide pins (x2) of the Base Frame with the positioning holes (x2) of the Main Frame. Upper Paper Guide Figure 4-72. Precaution on Handling Main Frame Assy 7. 1 Remove the screws (x6) that secure the Main Frame, and remove it while avoiding the LD Roller Shaft so as not to hit the Upper Paper Guide. LD Roller Shaft LD Roller Shaft 4 3 Main Frame Assy 6 2 3 1 4 4 5 2 Holding Position C.B.S. 3x6, F/Zn-3C (8±1kgfcm) C.B.P. 3x8, F/Zn-3C (6±1kgfcm) Figure 4-74. Main Frame Assy Figure 4-73. Removing the Main Frame Assy DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 123 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Tighten the screws in the order given in Figure 4-73. Follow the steps below to install the Extension Spring 10.99 to the Upper Paper Guide. 1. Attach the one end of the Extension Spring 10.99 to the hook of the Upper Paper Guide. 2. Attach the other end of the Extension Spring 10.99 to the hook of the Main Frame with longnose pliers. Extension Spring 10.99 Hook 4.5.14 CR Unit Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy/Printhead Removal procedure 1. Remove the screw (x1) that secures the CR Scale Holder, and remove the CR Scale Holder. 2. Move the CR Unit in the direction of the arrow to remove the CR Unit. CR Scale Holder CR Unit Hook Figure 4-75. Installing the Extension Spring 10.99 Be sure to install the Grounding Spring referring to Figure 4-64 and Figure 4-65. C.B.S. 3x6, F/Zn-3C (8±1kgfcm) Figure 4-76. Removing the CR Unit (1) A D J U S T M E N T R E Q U IR E D Whenever the Main Frame is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) After replacing the Main Frame, be sure to perform the specified lubrication. • Chapter 6 “ MAINTENANCE” (p.151) DISASSEMBLY/ASSEMBLY 3. Release the Timing Belt from the groove of the CR Unit. Disassembling the Printer Mechanism 124 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Put the part of the Timing Belt toothed on its both sides into the groove of the CR Unit. CR Unit Groove Timing Belt Figure 4-77. Removing the CR Unit (2) The Ink Position Label is not included in the ASP unit of the CR Unit. When replacing the CR Unit, order the Ink Position Label separately and attach the label on the specified place as shown in the figure below. Ink Position Label Carriage Cover Figure 4-79. Installing the Timing Belt A D J U S T M E N T R E Q U IR E D Whenever the CR Unit is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) After replacing the CR Unit, be sure to perform the required lubrication. • Chapter 6 “ MAINTENANCE” (p.151) Attach the label here. The chipped corner must come to the upper left. Figure 4-78. Attaching Ink Position Label DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 125 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.15 Upper Paper Guide 4.5.16 ASF Unit Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy Parts/Components need to be removed in advance Removal procedure 1. Release the hooks (x6), and remove the Upper Paper Guide. Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy Removal procedure 1. Release the PE Sensor cable from the notches (x6) of the Base Frame and pull out the cable from the hole (x1). PE Sensor Connector Cable 5 2 3 6 4 7 1 Hook Upper Paper Guide Figure 4-80. Removing the Upper Paper Guide (1) Notch Hole When installing the Upper Paper Guide, attach the legs (x2) of the antistatic cloth into the holes (x2) of Upper Paper Guide as shown in the figure below. Figure 4-82. Releasing the PE Sensor Connector Cable Antistatic Cloth C A U T IO N When performing the following steps, be cautious not to get injured with the sharp edges of the Frame Support. Frame Support Legs Upper Paper Guide Figure 4-81. Installing the Upper Paper Guide A D J U S T M E N T R E Q U IR E D Whenever the Upper Paper Guide is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism Figure 4-83. Sharp Edges of the Frame Support 126 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2. Remove the screws (x2) that secure the ASF Unit. When installing the ASF Unit, be sure to align the guide pins (x2) of the Base Frame with the positioning holes (x2) of the ASF Unit as shown in Figure 4-85. Tighten the screws in the order given in Figure 4-84. When routing the PE Sensor cable, pay attention to the following instructions. • Route the cable in the order given in Figure 4-82. • Make sure to attach the cable with the blue line facing toward the Base Frame. ASF Unit 2 1 C.B.P. 3x8, F/Zn-3C (6±1kgfcm) Figure 4-84. Removing the ASF Unit (1) 3. Release the dowel (x1) and guide pins (x2) of the Base Frame and the shaft (x1) of the ASF Unit, then remove the ASF Unit. PE Sensor Cable ASF Unit Figure 4-86. Routing PE Sensor Cable • Check that the cable is tightly routed and there is no slack of it. A D J U S T M E N T R E Q U IR E D Guide Pin and Positioning Hole Whenever the ASF Unit is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) Dowel Shaft Figure 4-85. Removing the ASF Unit (2) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 127 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.17 Ink System Unit 1. Parts/Components need to be removed in advance 2. Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit Detach the Waste Ink Tube together with the Tube Stopper from the Waste Ink Cover. Detach the Waste Ink Tube from the groove of the Base Frame. Waste Ink Cover Tube Stopper Removal procedure C A U T IO N Groove When disassembling/assembling the Ink System Unit, pay attention to the following instructions. Be cautious not to get injured with the sharp edges of the Frame Support. Frame Support Waste Ink Tube Figure 4-88. Detaching Waste Ink Tube 3. 4. Remove the screw (x1) that secures the Ink System Unit. Slide the Ink System Unit in the direction of the arrow while releasing the hook with a flathead precision screwdriver or a similar tool, and remove the Ink System Unit. Figure 4-87. Sharp Edges of Frame Support Do not touch or damage the Sealing Rubber or the Head Cleaner. Mark the connecting point before removing the Ink Tube. Ink System Unit Hook C.B.P. 3x6, F/Zn-3C (6±1kgfcm) Figure 4-89. Removing the Ink System Unit DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 128 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C If the Carriage lock lever comes off, reassemble it following the steps below. 1. Attach the one end of the Extension Spring 0.8 to the hook of the Carriage Lock Lever. 2. Attach the other end of the Extension Spring 0.8 to the Ink System Unit. 3. Insert the dowel (x1) of the Carriage Lock Lever into the hole (x1) of the Ink System Unit. Ink System Unit When installing the Ink System Unit, pay attention to the following instructions. • Align the dowels (x3) of the Ink System Unit with the positioning holes (x3) of the Base Frame. Base Frame Side 2 3 Carriage Lock Lever 1 Ink System Side 3 2 1 Extension Spring 0.8 Figure 4-91. Installing the Ink System Unit (1) • Align the ribs (x2) of the Ink System Unit with the grooves (x2) of the Base Frame. Dowel and Hole Figure 4-90. Installing the Carriage Lock Lever Ink System Unit Rib and Groove Figure 4-92. Installing the Ink System Unit (2) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 129 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Route the Waste Ink Tube through the groove of the Base Frame so that the red line of the Waste Ink Tube faces to the Ink System Unit side. Waste Ink Tube Groove Figure 4-93. Routing the Waste Ink Tube Attach the Tube Stopper to the Waste Ink Tube as shown in the figure below, and insert them into the Waste Ink Cover. m 1m 30± Waste Ink Tube Tube Stopper Figure 4-94. Installing the Waste Ink Tube When inserting the Waste Ink Tube into the Waste Ink Cover, make sure that there is no gap between the Tube Stopper and Waste Ink Cover. DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 130 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.18 Front Paper Guide 2. Parts/Components need to be removed in advance Release the hook (x1) of the Front Paper Guide, and remove the Front Paper Guide. Front Paper Guide Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit/Ink System Unit/Star Wheel Holder Assy/EJ Roller Removal procedure C A U T IO N When removing the Front Paper Guide, be cautious not to damage the ribs on the upper surface of the Front Paper Guide. Hook Figure 4-97. Removing the Front Paper Guide (2) When installing the Front Paper Guide, be cautious not to damage the PF Roller. Make sure that the tip of the PGF Pad is set in the correct position and confirm it is not caught between the Front Paper Guide and the Base Frame as shown in the figure below. Ribs Figure 4-95. Ribs of the Front Paper Guide 1. Remove the screws (x2) that secure the Front Paper Guide. Front Paper Guide Tip of the PGF Pad 1 Correct Position Figure 4-98. Installing the Front Paper Guide Tighten the screws in the order given in Figure 4-96. 2 C.B.P. 3x10, F/Zn-3C (6±1kgfcm) Figure 4-96. Removing the Front Paper Guide (1) DISASSEMBLY/ASSEMBLY Incorrect Position A D J U S T M E N T R E Q U IR E D Whenever the Front Paper Guide, is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) After replacing the Front Paper Guide, be sure to perform the required lubrication. • Chapter 6 “ MAINTENANCE” (p.151) Disassembling the Printer Mechanism 131 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.19 PF Roller 2. Parts/Components need to be removed in advance Release the PF Roller from the cutout of the Base Frame (Step 2-1), and remove the PF Roller (Step 2-2). Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit/Ink System Unit/Star Wheel Holder Assy/EJ Roller/Front Paper Guide/PF Encoder Sensor/PF Scale PF Roller Removal procedure C A U T IO N 1. Step 2-2 When removing the PF Roller, be cautious not to touch or damage the coated surface of the PF Roller. Step 2-1 Remove the Spur Gear 13.5 from the PF Roller with a flathead precision screwdriver or a similar tool. Figure 4-100. Removing the PF Roller (2) A D J U S T M E N T R E Q U IR E D PF Roller Whenever the PF Roller, is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) After replacing the Front Paper Guide, be sure to perform the required lubrication. • Chapter 6 “ MAINTENANCE” (p.151) Spur Gear 13.5 Figure 4-99. Removing the PF Roller (1) DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 132 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.20 Waste Ink Pads When installing the Diffusion Sheet, Waste Ink Cover, and the Waste Ink Pads (x2) on section B, attach them in the order given in the figure below. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit/Ink System Unit/Star Wheel Holder Assy/EJ Roller/Front Paper Guide/PF Encoder Sensor/PF Scale/PF Roller 1 2 Removal procedure 1. Remove the Waste Ink Pads (x5) from the sections indicated with A to C of the Base Frame. A: Waste Ink Pads x2 B: Waste Ink Pads x2 C: Waste Ink Pad x1 3 B A Figure 4-103. Installing the Waste Ink Pads When installing the Waste Ink Cover, be sure to align the guide pin (x1) of the Base Frame with the positioning hole (x1) of the Waste Ink Cover as shown in Figure 4-102. Make sure to confirm the cover is properly secured on the Diffusion Sheet without any gap. C Figure 4-101. Removing the Waste Ink Pads 2. 4 Remove the Waste Ink Cover and the Diffusion Sheet. A D J U S T M E N T R E Q U IR E D Waste Ink Cover Whenever the Waste Ink Pads is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.141) Guide Pin and Positioning Hole Diffusion Sheet Figure 4-102. Removing the Waste Ink Cover and Diffusion Sheet DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 133 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.6 Disassembling the Scanner Unit 1. 4.6.1 Upper/Front Scanner Housing Remove the screws (x6) that secure the Upper Scanner Housing, and release the two hooks inside the Lower Scanner Housing, then remove the Upper Scanner Housing by lifting the front of it. Rear side Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit Removal procedure Upper Scanner Housing C A U T IO N C H E C K P O IN T Following work should be performed in a room where there is a little dust. A clean room or a clean bench would be preferable. Do not scratch the Rod Lens Array when removing the CIS Assy. C.B.P. 3x10, F/Zn-3C (5±1kgfcm) If the Hinge R or the Driven Pulley comes off during disassembling, reassemble them as shown in the figure below. Upper Scanner Housing Driven Pulley Hooks Figure 4-105. Removing the Upper Scanner Housing Hinge R Figure 4-104. Installing the Hinge R or the Driven Pulley DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit When installing the Upper Scanner Housing, attach the Hinge R to the place as shown in Figure 4-104. 134 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Front Scanner Housing 4.6.2 Scanner Carriage Unit 1. 2. Remove the Upper Scanner Housing toward you. (p134) Release the hooks at the bottom of the Upper Scanner Housing, and remove the Front Scanner Housing. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Upper Scanner Housing Removal procedure C A U T IO N Front Scanner Housing Do not scratch the Rod Lens Array when removing the Scanner Carriage Unit. Rod Lens Array Bottom Figure 4-107. Handling the Scanner Carriage Unit Upper Scanner Housing Hook 1. Move the Scanner Carriage Unit to the center. Figure 4-106. Removing the Front Scanner Housing Scanner Carriage Unit Figure 4-108. Moving the Scanner Carriage Unit DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 135 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N Take extra care not to contaminate the Scanner Timing Belt with grease on the rail of the Lower Scanner Housing. 4. Release the tabs (x2) from the hooks (x2) on the Scanner CR Holder and remove the CIS Unit. CIS Unit 2. Release the Pulley from the Lower Scanner Housing, and release the Scanner Timing Belt from the Combination Gear 22.8, 7.762 and the Driven Pulley. Rail of the Lower Scanner Housing Scanner Timing Belt Shafts and Hooks Figure 4-111. Removing the CIS Unit 5. Remove the CIS Springs (x2) from the Scanner CR Holder. Driven Pulley Combination Gear 22.8, 7.762 End of Spring Bottom Figure 4-109. Removing the Scanner Carriage Unit (1) C A U T IO N Be careful about the double-sided tape fixing the Scanner Carriage FFC. Guide Pin CIS Springs 3. Release the Scanner Carriage FFC from the Scanner Carriage Unit, and remove the Scanner Carriage Unit together with the Scanner Timing Belt. Scanner Carriage FFC Scanner Carriage Unit Scanner CR Holder Figure 4-112. Removing the CIS Springs Double-sided Tape Figure 4-110. Removing the Scanner Carriage Unit (2) DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 136 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. Remove the Scanner Timing Belt together with the Torsion Spring from the Scanner CR Holder. Scanner Timing Belt Scanner CR Holder Torsion Spring Figure 4-113. Removing the Scanner Timing Belt and Torsion Spring When installing the Scanner Timing Belt, attach the Torsion Spring as shown in Figure 4-113. When installing the CIS Springs (x2), attach each end to their positioning tabs (x1 each) of the Scanner CR Holder as shown in Figure 4-112. When replacing the CIS Unit, be sure to replace the spacers on both ends. Check the label on the CIS Unit and select the corresponding Spacers as shown below. • Label A: cis, A17 Spacer • Label B: cis, B19 Spacer • Label C: cis, C21 Spacer Label Spacer Figure 4-114. Replacing the Spacers DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 137 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.6.3 Scanner Motor Unit Scanner Motor cable Scanner Motor Unit Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Upper Scanner Housing Removal procedure 1. 2. 3. 4. Move the Scanner Carriage Unit to the center. (Refer to 4.6.2 Scanner Carriage Unit Step1 (p135)) Release the Driven Pulley from the Lower Scanner Housing, and release the Scanner Timing Belt from the Combination Gear 22.8, 7.762 and the Driven Pulley. (Refer to 4.6.2 Scanner Carriage Unit Step2 (p136)) Pull out the ferrite core through the opening (1), and release the Scanner Motor cable from the hooks of the Lower Scanner Housing. Remove the two screws that secure the Scanner Motor Unit and remove the Scanner Motor Unit. C.B.P. 3x10, F/Zn-3C (5±1kgfcm) Hook Positioning hole and tab Installing Scanner Motor Unit Opening (1) Scanner Motor cable Opening (2) Figure 4-115. Removing the Scanner Motor Unit When installing the Scanner Motor Unit, match the positioning holes (x2) of the Scanner Motor Unit with their positioning tabs (x2) of the Lower Scanner Housing as shown in Figure 4-115. When routing the Scanner Motor cable, place the ferrite core in the opening (1) after leading the Scanner Motor cable through the opening (2) as shown in Figure 4-115. DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 138 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.7 Differences in Disassembling/Reassembling Stylus CX7300/TX200 series C H E C K P O IN T Be sure to disconnect the Panel FFC from the connector on the Panel Board. This section explains the differences in disassembling/reassembling CX7300/TX200 series. 4.7.1 Panel Unit (CX7300/TX200 series) 4. Parts/Components need to be removed in advance: None Removal procedure 1. Open the Scanner Unit. C A U T IO N 2. 3. Disconnect the Panel FFC from the connector (CN1) of the Panel Board, and remove the Panel Unit. Panel Unit Do not lift the Panel Unit too fast, since the Panel FFC is connected to it. Lifting the front of the Panel Unit, and release the tabs of it. Slide the Panel Unit in the direction of the arrow, and release the hooks of it from the Upper Housing. Scanner Unit CN1 Figure 4-117. Removing the Panel Unit (2) Upper Housing 5. Remove the screws (x3) that secure the Panel Board and the Panel Board Frame, and remove the Panel Board Frame. Panel Board Frame Panel Unit 2 1 3 Back Side C.B.P. 3x8, F/Zn-3C (3±1kgfcm) Figure 4-118. Removing the Panel Board Frame Hook Tab Figure 4-116. Removing the Panel Unit (1) DISASSEMBLY/ASSEMBLY Differences in Disassembling/Reassembling Stylus CX7300/TX200 series 139 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. While avoiding the rib of the Panel Housing, remove the Panel Board. Panel Board Rib Positioning Hole and Pin Figure 4-119. Removing the Panel Board 7. When installing the Panel Board, match the positioning holes (x2) of the Panel Board with their positioning pins (x2) of the Panel Housing as shown in Figure 4-119. Tighten the screws in the order given in Figure 4-118. The Panel Sheet is not included in the ASP unit of the Panel Unit. When replacing the Panel Unit, order the Panel Sheet separately and attach it on the specified place as shown in the figure below. Align the upper left corner of the Panel Sheet with the groove on the Panel Unit. Panel Sheet Remove the Power SW Button and the Switch Button from the Panel Cover. Power SW Button Switch Button Figure 4-121. Panel Sheet Position Figure 4-120. Removing the Switch Button DISASSEMBLY/ASSEMBLY Differences in Disassembling/Reassembling Stylus CX7300/TX200 series 140 Confidential CHAPTER 5 ADJUSTMENT Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.1 Adjustment Items and Overview This chapter describes adjustments required after the disassembly/reassembly of the printer. C H E C K P O IN T For information on how to carry out the adjustments and media required for the adjustments, see the instructions displayed by the Adjustment Program. 5.1.1 Servicing Adjustment Item List The adjustment items of this product are as follows. Table 5-1. Adjustment Items Adjustment Item Purpose Method Outline Tool Readout the EEPROM data from the main board before removing it. Then replace the board with a new one, and load the EEPROM data to the new board. • Adjustment Program EEPROM data copy When the main board needs to be replaced, use this to copy adjustment values stored on the old main board to the new board. If this copy is completed successfully, all the other adjustments required after replacing the main board are no longer be necessary. Initial setting This must be carried out after replacing the main board to apply settings for the target market. Select the target market. The selected market settings are automatically written to the main board. • Adjustment Program USB ID input This sets a USB ID of the printer. A computer identifies the printer by the ID when multiple same models are connected via a USB hub. Enter the product serial number of the printer. The ID is automatically generated and written to the main board. • Adjustment Program This must be carried out after replacing the Printhead in order to enter the new Printhead ID (Head ID) that reduces variation between Printheads. Enter the ID printed on the Head QR code label attached on the Printhead. The correction values are automatically written to the main board. • Adjustment Program TOP margin adjustment This corrects top margin of printout. A top margin adjustment pattern is printed. Examine the lines printed near the top edge of the printout, and enter the value for the line that is exactly 3 mm away from the top edge. • Adjustment Program • Ruler First dot position adjustment This corrects left margin of printout. The print start position in the carriage moving direction is corrected by software. A first dot adjustment pattern is printed. Examine the lines printed near the left edge of the printout and enter the value for the line that is exactly 5 mm away from the left edge. • Adjustment Program • Ruler Head angular adjustment This must be carried out after replacing the Printhead in order to correct tilt of the Printhead by software. A head angular adjustment pattern is printed. Examine the printed lines and enter the value for the most straight lines. • Adjustment Program This corrects print start timing in bi-directional printing to improve the print quality. A Bi-D adjustment pattern is printed. Black and color patterns are printed for each of the five dot sizes (ECO, VSD1, VSD2, VSD3, VSD4). So, there are 10 groups. Examine the patterns and enter the value for the pattern with no gap and overlap for each mode. • Adjustment Program Initialize PF deterioration offset This resets the counter to maintain paper feed accuracy which decreases due to paper dust. Reset the counter to its default. • Adjustment Program Disenable PF deterioration offset When reading the counter value from the old main board is impossible in the case of replacing the board, use this to set the counter to its maximum value. Set the counter to tis maximum value (10000). • Adjustment Program CR motor heat protection control This must be carried out for efficient heat control of the CR motor. Electrical variation of the motor and the power supply board are measured to acquire correction values for them. Select the parts that you replaced. The correction values are automatically written to the main board. • Adjustment Program Head ID input Bi-D adjustment ADJUSTMENT Adjustment Items and Overview 142 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 5-1. Adjustment Items Adjustment Item Purpose PF motor heat protection control PF adjustment PF band adjustment Bottom margin adjustment Method Outline Tool This must be carried out for efficient heat control of the PF motor. Electrical variation of the motor and the power supply board are measured to acquire correction values for them. Select the parts that you replaced. The correction values are automatically written to the main board. • Adjustment Program This corrects variations in paper feed accuracy when using the Microweave to achieve higher print quality. A PF adjustment pattern is printed. Examine the printout patterns and enter the value for the best pattern to register the correction value to the printer. (Carry out the procedure for each color.) • Adjustment Program This corrects variations in paper feed accuracy in the band print mode to achieve higher print quality. A PF band adjustment pattern is printed. Examine the printout patterns and enter the value for the best pattern to register the correction value to the printer. • Adjustment Program In order to improve the throughput, the printer minimizes the number of print passes when printing on the bottom margin (bleed) in the borderless printing. This may cause white area to appear on the bottom edge of the borderless printout. In such case, use this adjustment to correct the printing range on the bottom margin (bleed). A bottom margin adjustment pattern is printed. Examine the printout patterns and enter the value for best pattern to register the correction value to the printer. • Adjustment Program • Ruler Table 5-2. Maintenance Items Maintenance Item Purpose Method Outline Tool After replacing the Waste Ink Pad, reset the counter to its default. Waste ink pad counter The printer causes a maintenance error when the waste ink pad counter reaches its maximum. Use this to reset the counter after replacing the Waste Ink Pad. If you find the counter is close to the maximum during servicing, carry out the pad replacement and the counter reset to avoid the printer returned from the user due to the maintenance error. • Adjustment Program Ink charge This must be carried out after replacing the Printhead in order to fill ink inside the new Printhead. The Printhead becomes ready for print. Filling ink inside the Printhead is automatically performed. Print a nozzle check pattern to check if all nozzles are firing ink properly. • Adjustment Program Table 5-3. Additional Functions Additional Functions Final check pattern print A4 size US Letter size EEPROM dump Printer information check Manual CL counter I/C exchange CL counter Purpose Method Outline Use this to check if the all adjustments have been properly made. The all adjustment patterns are printed automatically. Tool • Adjustment Program Use this to readout the EEPROM data for analysis. The all EEPROM data is automatically readout and stored as a file. • Adjustment Program Use this to readout information on the printer operations. • Adjustment Program The printer information is automatically readout. Timer CL counter Print path counter ADJUSTMENT Adjustment Items and Overview 143 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.1.2 Required Adjustments The table below lists the required adjustments depending upon the parts being repaired or replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out. Table 5-4. Required Adjustment List ADJUSTMENT PF band adjustment Bottom margin adjustment 16 PF adjustment 15 PF motor heat protection control 14 CR motor heat protection control 13 Initialize PF deterioration offset/ Disenable PF deterioration offset 12 Bi-D adjustment 11 Head angular adjustment 10 First dot position adjustment Main frame 9 Top margin adjustment PF motor 8 Head ID input EJ roller 7 Ink charge CR motor 6 Waste ink pad counter Hopper 5 USB ID input Power Supply unit 4 Initial setting Printhead 3 --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Replace (Read OK) O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Replace (Read NG) --- O O Replace the pad --- O O O O O Input max. value (10000) O O O O O Remove --- --- --- --- --- --- O O O O --- --- --- O O O Replace --- --- --- --- O O O O O O --- --- --- O O O Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Replace --- --- --- --- --- --- --- --- --- --- --- O O --- --- --- Remove --- --- --- --- --- --- O O --- --- --- --- --- --- --- --- Replace --- --- --- --- --- --- O O --- --- --- --- --- --- --- --- Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Replace --- --- --- --- --- --- --- --- --- --- --- O --- --- --- --- Remove --- --- --- --- --- --- --- --- --- O --- --- --- O O O Replace --- --- --- --- --- --- --- --- --- O --- --- --- O O O Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Replace --- --- --- --- --- --- --- --- --- --- --- --- O --- --- --- Remove --- --- --- --- --- --- --- --- O O --- --- --- --- --- --- Replace --- --- --- --- --- --- --- --- O O --- O --- --- --- --- Part Name Main board unit 2 Remove Adjustment Item Part Name 1 EEPROM data copy Priority O O Adjustment Items and Overview 144 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 5-4. Required Adjustment List C A U T IO N PF band adjustment Bottom margin adjustment 16 PF adjustment 15 PF motor heat protection control 14 CR motor heat protection control 13 Initialize PF deterioration offset/ Disenable PF deterioration offset 12 Bi-D adjustment 11 Head angular adjustment 10 First dot position adjustment 9 Top margin adjustment 8 Head ID input 7 Ink charge Waste ink pad 6 Waste ink pad counter PF roller 5 USB ID input Front paper guide unit 4 Initial setting Upper paper guide 3 --- --- --- --- --- --- O O --- --- --- --- --- O O O Replace --- --- --- --- --- --- O O --- --- --- --- --- O O O Remove --- --- --- --- --- --- O O O O --- --- --- O O O Replace --- --- --- --- --- --- O O O O --- --- --- O O O Remove --- --- --- --- --- --- O --- --- --- --- --- --- O O O Replace --- --- --- --- --- --- O --- --- --- --- --- O O O Remove --- --- --- --- --- --- O* --- O O --- --- --- O O O Replace --- --- --- --- --- --- O* --- O O --- --- --- O O O Remove --- --- --- --- --- --- O* --- --- --- --- --- --- O O O Replace --- --- --- --- --- --- O* --- --- --- --- --- --- O O O Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- Replace --- --- --- O --- --- --- --- --- --- --- --- --- --- --- --- Part Name CR unit 2 Remove Adjustment Item ASF unit 1 EEPROM data copy Priority When the EEPROM data copy is impossible with the main board that needs to be replaced, the Waste Ink Pad must be replaced after replacing the main board with a new one. After all required adjustments are completed, use the “Final check pattern print” function to print all adjustment patterns for final check. If you find a problem with the printout patterns, carry out the adjustment again. When using a new main board for replacing the Printer Mechanism, the Initial setting must have been made to the main board. ADJUSTMENT O Reset to 0 “O” indicates that the adjustment must be carried out. “O*” indicates that the adjustment is recommended. “---” indicates that the adjustment is not required. If you have removed or replaced multiple parts, make sure to check the required adjustments for the all parts. And when multiple adjustments must be carried out, be sure to carry out them in the order given in the “Priority” row. Adjustment Items and Overview 145 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2 Using the Adjustment Program 5.2.2 First Dot Position Adjustment This section describes how to judge the adjustment patterns printed by the Adjustment Program. For information on how to operate the Adjustment Program, see the instructions displayed by the Adjustment Program. The following pattern is printed. 5.2.1 TOP Margin Adjustment The following pattern is printed. 3mm -7 -6-5 -4-3 -2-1 0 1 2 3 4 5 6 7 5mm Figure 5-1. Top Margin Adjustment Printout Pattern How to Judge Measure the length from the top edge of the paper to the printed line. Enter the value for the line that is exactly 3 mm away from the top edge. -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 Figure 5-2. First Dot Position Adjustment Printout Pattern How to judge Measure the length from the left edge of the paper to the printed line. Enter the value for the line that is exactly 5 mm away from the left edge. ADJUSTMENT Using the Adjustment Program 146 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2.3 Head Angular Adjustment Microweave Pattern Two patterns are printed as shown below. Band pattern The following pattern is printed. The lines below “1 to 80” are printed while the carriage moves from the home to the other side, and lines below “80 to 1” are printed while the carriage returns to the home. NG +2 +1 0 -1 -2 NG Figure 5-4. Head angular adjustment Pattern Printing (2) How to Judge 䎔䎃䎃䎃䏗䏒䎃䎃䎃䎛䎓 䎛䎓䎃䎃䎃䏗䏒䎃䎃䎃䎔 -3 Examine the printout patterns (+2 to -2) and select the value for the group of which the gaps between the 2 color bars are the smallest. -2 Additional information -1 If no appropriate pattern is found, reassemble/replace the Printhead. 0 When “+2” or “-2” is the group of which the gaps between the 2 color bars are the smallest, reassemble/replace the Printhead. Figure 5-3. Head Angular Adjustment Printout Pattern (1) How to Judge C H E C K P O IN T Example for judgement Gap Examine the printout patterns and enter the value (-3 to 3) for the most straight lines. Additional information When “3” or “-3” is the most straight lines, it indicates that the Printhead is not installed correctly. Reassemble the Printhead and carry out this adjustment again. C H E C K P O IN T OK NG Example for judgement NG ADJUSTMENT OK Using the Adjustment Program 147 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2.4 Bi-D Adjustment 5.2.5 PF Adjustment The following pattern is printed for each of the five print mode (five dot size modes). PF- for standard print area The following pattern is printed. Top 10 9 11 13 12 14 15 Bottom Figure 5-5. Bi-D Adjustment Printout Pattern 1 2 3 4 Figure 5-6. PF (standard print area) Adjustment Printout Pattern How to Judge Examine the printout patterns for each of the five modes, and enter the value for the pattern with no gap and overlap for each mode. How to Judge 1. Additional Information If no OK pattern is printed, enter the value for the best one, and print the adjustment pattern again. C H E C K P O IN T Examine the printed patches from the left to the right, and select a value for the patch with least white oblique lines on its upper (top) area. If two or more patches are found as the best patch, be sure to select a value for the left most one. Select this Do not select this Example for judgement Overlap Gap 1 2 3 4 5 6 Figure 5-7. PF Adjustment (1) 2. NG OK NG Examine the printed patches from the right to the left, and select a value for the patch with least white lines on its lower (bottom) area. If two or more patches are found as the best patch, be sure to select a value for the right most one. If it is difficult to judge, compare the most likely patch with the one on the left. 1 2 3 Do not select this 4 5 6 Select this Figure 5-8. PF Adjustment (2) ADJUSTMENT Using the Adjustment Program 148 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3. Input the selected value for each of the top and bottom in the program, and print a PF adjustment check pattern. PF- for bottom margin area The following pattern is printed. Upper pattern 2 3 4 5 6 7 8 Lower pattern Figure 5-9. PF (bottom margin area) Adjustment Printout Pattern How to Judge Examine the printout patterns, and enter the value for the pattern with no overlap and gap between the upper and lower ones. Additional Information When overlap and gap are observed in the all patterns, enter the value for the best one, and print the adjustment pattern again. C H E C K P O IN T Example for judgement NG ADJUSTMENT Using the Adjustment Program Gap Overlap OK NG 149 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2.6 PF Band Adjustment 5.2.7 Bottom Margin Adjustment The following pattern is printed. The following pattern is printed. 1 1 2 2 -3 -2 -1 0 1 2 3 5mm Figure 5-11. Bottom Margin Adjustment Printout Pattern 3 3 How to Judge Measure the length from the bottom edge of the paper to the printed line. Enter the value for the line that is exactly 5 mm away from the bottom edge. Figure 5-10. PF Band Adjustment Printout Pattern How to Judge Examine the printout patterns and enter the value for the pattern with no overlap and gap between the two rectangles. Additional Information When overlap and gap are observed in the all patterns, enter the value for the best one, and print the adjustment pattern again. C H E C K P O IN T Example for judgement NG ADJUSTMENT NG OK Using the Adjustment Program 150 Confidential CHAPTER 6 MAINTENANCE Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6.1 Overview 6.1.2 Service Maintenance If any abnormal print (dot missing, white line, etc.) has occurred or the printer indicates the “Maintenance request error” (This error is displayed as “Service Required” in the STM3), take the following actions to clear the error. This section provides information to maintain the printer in its optimum condition. 6.1.1 Cleaning This printer has no mechanical components which require regular cleaning except the Printhead. Therefore, when returning the printer to the user, check the following parts and perform appropriate cleaning if stain is noticeable. C A U T IO N Never use chemical solvents, such as thinner, benzine, and acetone to clean the exterior parts of the printer like the Housing. These chemicals may deform or deteriorate the components of the printer. Be careful not to damage any components when you clean inside the printer. Do not scratch the coated surface of the PF roller. Use a soft brush to wipe off any dusts. Use a soft cloth moistened with alcohol to remove the ink stain. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited. Exterior parts Use a clean soft cloth moistened with water, and wipe off any dirt. If the exterior parts are stained by the ink, use a cloth moistened with neutral detergent to wipe it off. Inside the printer Use a vacuum cleaner to remove any paper dust. 6.1.2.1 Printhead cleaning When dot missing or banding phenomenon has occurred, you need to perform the Printhead cleaning operation* by using the Printhead cleaning function. This function can be performed by the control panel operation, the printer driver utility and the Adjustment program. * : EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/TX209/SX200/ SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/TX409/ SX400/SX405 have three modes for manual cleaning, and even during printing, the appropriate cleaning mode is automatically selected and performed according to various conditions. Therefore the ink consumption amount for manual cleaning varies depending on each mode. 6.1.2.2 Maintenance request error Ink is used for the Printhead cleaning or cap flushing operation as well as the printing operation. When the ink is used for the Printhead cleaning or flushing operation, the ink is drained via the pump to the Waste ink pads. The amount of the waste ink is stored as the waste ink counter into the EEPROM on the Main Board. Due to this, when the waste ink counter has reached the limit of the absorbing capability of the Waste ink pads, the Maintenance call error is indicated on Status monitor 3. However, the limit value of the waste ink counter varies according to the usage. C H E C K P O IN T LD Roller When paper loading function does not operate because friction of the LD roller is lowered by any paper dust, use a soft cloth moistened with alcohol to remove the paper dust. Refer to following chapter about indication of the maintenance request error. Chapter 3 TROUBLESHOOTING (p.58) When the maintenance request error has occurred, replace the waste ink pad with new one and clear the waste ink counter stored into the EEPROM. If the waste ink counter is closed to its limit, we recommend to replace the Waste ink pad with new one. This is because the Maintenance request error will may occur after returning the repaired product to the customer. MAINTENANCE Overview 152 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6.1.3 Lubrication Refer to the following figures for the lubrication points. The type and amount of the grease used to lubricate the printer parts are determined based on the results of the internal evaluations. Therefore, be sure to apply the specified type and amount of the grease to the specified part of the printer mechanism on the following occasion. Front Driven Pulley G-71 Any parts required the lubrication are replaced. The printer is disassembled/assembled. (If necessary) C A U T IO N Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the printer function. Never apply larger amount of grease than specified in this manual. Contact points (x 9) with the Main Frame. φ 1 mm x 1 mm Use an injector to apply G-71. Back Table 6-1. Specified Lubricant Type Name EPSON Code Supplier Grease G-45 1033657 EPSON Grease G-71 1304682 EPSON Grease G-74 1409257 EPSON Figure 6-1. Lubrication on Driven Pulley MAINTENANCE Overview 153 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Contact points (x 31) with the EJ Roller. Front Paper Guide G-74 0.04g/point Use a brush to apply G-74. Lubrication Points Figure 6-2. Lubrication on Front Paper Guide (1) Contact areas (x 2) with the PF Roller. 2 G-71 G-71 PF Roller φ 1 mm x around shaft (x 3) φ 1 mm x 4 mm φ 1 mm x 6 mm Front Paper Guide 1 Bearing of the PF Roller. PF Roller (Left) Use an injector to apply G-71. PF Roller (Right) Use an injector to apply G-71. Rotate PF roller when lubricate it with G-71. PF Roller Figure 6-3. Lubrication on Front Paper Guide (2) MAINTENANCE Figure 6-4. Lubrication on PF Roller Overview 154 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C PF Roller Grounding Spring Contact area with the PF Roller. Cam A and Cam B of the LD Roller shaft G-71 G-71 φ 1 mm x 4 mm φ 1 mm x around each cam Cam A Use an injector to apply G-71. Lubrication must be performed only after installing the PF Roller Grounding Spring. Cam B Cam A Use an injector to apply G-71. Rub off excess G-71 with a cotton bud if necessary. PF Roller Figure 6-5. Lubrication on PF Roller Grounding Spring Cam B Figure 6-6. Lubrication on LD Roller Shaft MAINTENANCE Overview 155 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Main Frame Along the contact areas between the front of the Main Frame and the CR Unit. (x 4: Point A - Point D) Along the contact area between the back of the Main Frame and the CR Unit. G-71 G-71 Lubrication Point ( φ 2 mm x 275 mm φ 2 mm x 380 mm (x 4) : x 2) Main Frame Use an injector to apply G-71. Clean the lubrication point with a cloth beforehand. Use an injector to apply G-71. Clean the lubrication points with a cloth beforehand. Main Frame A B 2.8 mm Right Side View 7 mm Lubrication Point ( Lubrication Point ( : x 1) Right Side View (Inner surface of the Main Frame) : x 2) 3.4 mm Main Frame Main Frame Figure 6-8. Lubrication on Main Frame (2) 3.3 mm C D 3.5 mm Right Side View (Outer surface of the Main Frame) Figure 6-7. Lubrication on Main Frame (1) MAINTENANCE Overview 156 Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C On the surface of the Guide Rail of the Lower Scanner Housing. G-45 Guide Rail of Lower Scanner Housing Sufficient quantity 1 2 CIS Assy Use a brush to apply G-45. Follow the procedures below. 1. Move the CIS Assy to the right and apply grease on the rail. 2. Move the CIS Assy to the left and apply grease on the rail. 3. If the CIS Assy is contaminated with grease, wipe off the grease with a cloth. Figure 6-9. Lubrication on the Guide Rail of the Lower Scanner Housing MAINTENANCE Overview 157 Confidential CHAPTER 7 APPENDIX Confidential EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 7.1 Exploded Diagram / Parts List This manual does not provide exploded diagrams or parts list. For the information, see SPI (Service Parts Information). APPENDIX Exploded Diagram / Parts List 159 Confidential www.s-manuals.com
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : No Tagged PDF : No Page Mode : UseOutlines XMP Toolkit : Adobe XMP Core 4.0-c316 44.253921, Sun Oct 01 2006 17:14:39 Format : application/pdf Creator : 9568553 Title : Stylus_CX7300_TX200_CX8300_TX400_series.book Subject : EPSON Stylus CX7300, CX7400, DX7400, NX200, TX200, TX203, TX209, SX200, SX205, CX8300, CX8400, DX8400, NX400, TX400, TX405, TX409, SX400, SX405 - Service Manual. www.s-manuals.com. Producer : Acrobat Distiller 8.1.0 (Windows) Creator Tool : FrameMaker 7.2 Modify Date : 2014:04:08 18:44:07+03:00 Create Date : 2008:07:15 09:18:42Z Metadata Date : 2014:04:08 18:44:07+03:00 Document ID : uuid:94e0478f-28ec-4ad5-aac5-b1d35821daee Instance ID : uuid:7fb767dd-a708-427d-90ef-9744fcaf3d35 Page Count : 160 Author : 9568553 Keywords : EPSON Stylus CX7300, CX7400, DX7400, NX200, TX200, TX203, TX209, SX200, SX205, CX8300, CX8400, DX8400, NX400, TX400, TX405, TX409, SX400, SX405 - Service Manual. www.s-manuals.com.EXIF Metadata provided by EXIF.tools