FAN6749 — Highly Integrated Ultra Green Mode PWM Controller Fairchild
User Manual: Marking of electronic components, SMD Codes 67, 67**, 6721, 6741, 6741A, 6742HL, 6742HR, 6742ML, 6742MR, 6747, 6749ML. Datasheets BAS40-07V, FAN6747, FAN6749MLM, IRF6721SPbF, NUP4302MR6, SG6741A, SG6741SY, SG6742HL, SG6742HR, SG6742ML, SG6742MR, STP3467.
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FAN6749 Highly Integrated Ultra Green-Mode PWM Controller Features Description High-Voltage Startup Two-Level OCP, 56 ms Delay for Super Peak Load The FAN6749 highly integrated PWM controller enhances the performance of flyback converters. To minimize standby power consumption, a proprietary Green-Mode function continuously decreases the switching frequency under light-load conditions. Under zero-load conditions, the power supply enters Burst Mode and completely shuts off PWM output. Green Mode helps power supplies meet international power conservation requirements. HV Pin Brown-in/out Protection with Hysteresis Low Operating Current: 1.8 mA Linearly Decreasing PWM Frequency to 24 kHz Proprietary Frequency Hopping to Reduce EMI Two-Level Over-Current Protection (OCP), 1400 ms Delay for Normal Peak Load Output Short-Circuit Protection (SCP) Peak-Current Mode Operation with Cycle-by-Cycle Current Limiting Constant Power Limit by HV Sampling Internal FB Open-Loop Protection (OLP) GATE Output Maximum Voltage Clamp: 14.5V VDD Over-Voltage Protection (OVP) Programmable Over-Temperature Protection (OTP) Integrated 6ms Soft-Start Function Internal Latch Circuit (OVP, OTP, OCP, OLP, SCP) Internal OTP Sensor with Hysteresis Applications General-Purpose Switched-Mode Power Supplies and Flyback Power Converters, including: Power Adapters Open-Frame SMPS; Specifically for SMPS with Surge-Current Output, such as for Printer, Scanner, Motor Drivers The FAN6749 is designed for SMPS with surge-current output and incorporates a two-level Over-Current Protection (OCP) function. Besides the cycle-by-cycle current limiting, two-level OCP can handle peak loading within a specified delay time. FAN6749 also integrates a frequency-hopping function that helps reduce EMI emission of a power supply with minimum line filters. Built-in synchronized slope compensation helps achieve stable peak-current control. To keep constant output power limit over universal AC input range, the current limit and OCP threshold voltage are adjusted according to AC line voltage detected by the HV pin. Gate output is clamped at 14.5 V to protect the external MOSFET from over-voltage damage. FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller October 2012 Other protection functions include: AC input brownout protection with hysteresis, Short-Circuit Protection (SCP) for output-short condition, and VDD Over-Voltage Protection (OVP). For over-temperature protection, an external NTC thermistor can be applied to sense the ambient temperature. When OLP, OCP, SCP, VDD OVP, or OTP is activated, an internal latch circuit latches off the controller. The latch resets when VDD is removed. OVP OCP OLP OTP SCP Latch Latch Latch Latch Latch There are three differences from FAN6748 to FAN6749: Over-current protection debounce time is extended to 1400 ms. Brown-out debounce time is extended to 100 ms. No SENSE short-circuit protection function. Ordering Information Part Number Operating Temperature Range Package Packing Method FAN6749MLM -40 to +105°C 8-Pin Small Outline Package (SOP) Reel & Tape © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 www.fairchildsemi.com Figure 1. Typical Application Internal Block Diagram FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Application Diagram Figure 2. Functional Block Diagram © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 www.fairchildsemi.com 2 FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Marking Information F - Fairchild Logo Z - Plant Code X - 1-Digit Year Code Y - 1-Digit Week Code TT - 2-Digit Die Run Code T - Package Type (M=SOP) M - Manufacture Flow Code ZXYTT 6749ML TM Figure 3. Top Mark Pin Configuration GND 1 8 GATE FB 2 7 VDD NC 3 6 SENSE HV 4 5 RT Figure 4. Pin Configuration (Top View) Pin Definitions Pin # Name 1 GND 2 FB Feedback Pin. The output voltage feedback information from the external compensation circuit is fed into this pin. The PWM duty cycle is determined by comparing the FB signal with currentsense signal from the SENSE pin. 3 NC No Connection HV High-Voltage Startup. The HV pin is typically connected to the AC line input through an external diode and a resistor (RHV). This pin is used not only to charge VDD capacitor during startup, but also to sense the line voltage. The line voltage information is used for brown-out protection and power limit line compensation. 5 RT Over-Temperature Protection. An external NTC thermistor is connected from this pin to the GND pin. Once the voltage of the RT pin drops below the threshold voltage, the controller latches off the PWM. The RT pin also provides external latch protection. If the RT pin is not connected to an NTC resistor for over-temperature protection, place a 100 kΩ resistor to ground to prevent noise interference. 6 SENSE 7 VDD Power Supply of IC. A holdup capacitor typically connects from this pin to ground. A rectifier diode in series with the transformer auxiliary winding connects to this pin to supply bias during normal operation. 8 GATE Gate Drive Output. The totem-pole output driver for the power MOSFET; internally limited to VGATE-CLAMP. 4 Description Ground Pin. A 0.1 µF decoupling capacitor between VDD and GND is recommended. Current Sense. The sensed voltage is used for peak-current-mode control, over-current protection, short-circuit protection, and cycle-by-cycle current limiting. © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 www.fairchildsemi.com 3 Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. Symbol Parameter Min. (1,2) Max. Unit 30 V VDD DC Supply Voltage VFB FB Pin Input Voltage -0.3 7.0 V SENSE Pin Input Voltage -0.3 7.0 V RT Pin Input Voltage -0.3 7.0 V VSENSE VRT VHV Continuous Input Voltage 500 (3) V Pulse Input Voltage 640 PD Power Dissipation (TA<50°C) 400 mW JA Thermal Resistance (Junction-to-Air) 150 C/W TJ Operating Junction Temperature -40 +125 C Storage Temperature Range -55 +150 C +260 C All Pins Except HV Pin 6 kV All Pins Except HV Pin 2 kV TSTG TL Lead Temperature (Wave Soldering or IR, 10 Seconds) (4) ESD Human Body Model , JEDEC:JESD22-A114 (4) Charged Device Model , JEDEC:JESD22-C101 Notes: 1. All voltage values, except differential voltages, are given with respect to the network ground terminal. 2. Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. 3. Duration of pulse input voltage is less than or equal to ≤ 1 second. 4. ESD with the HV pin CDM=1000 V and HBM=500 V. FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Absolute Maximum Ratings Recommended Operating Conditions The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not recommend exceeding them or designing to Absolute Maximum Ratings. Symbol RHV Parameter HV Startup Resistor © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 Min. Typ. Max. Unit 150 200 250 kΩ www.fairchildsemi.com 4 VDD=15 V and TA=25C unless otherwise noted. Symbol Parameter Conditions Min. Typ. Max. Unit 16 17 25 V 18 V 10 11 12 VDD Section Continuously Operating Voltage Limited by VDD OVP VDD-ON VOP Threshold Voltage to Startup VDD Rising VDD-OFF Threshold Voltage to Stop Switching in Protection Mode VDD Falling VDD-OLP Threshold Voltage to Turn On HV Startup in Protection Mode VDD Falling 6.5 7.5 8.5 V Threshold Voltage to Stop Switching in Normal Mode VDD Falling 6.0 6.5 7.0 V VDD Falling 4.5 5.0 5.5 V VDD Falling 3.5 4.0 4.5 V VUVLO +2.5 VUVLO +3 VUVLO +3.5 V VDD-OFF +1.0 VDD-OFF +1.5 VDD-OFF +2.0 V 12 17 22 ms 30 µA VUVLO Threshold Voltage to Enable HV VRESTART Startup to Charge VDD in Normal Mode V VDD-LH Threshold Voltage to Release Latch Mode VDD-AC Threshold Voltage on VDD Pin for Disable Brown-in to Avoid Startup Failure VDD-SCP Threshold Voltage on VDD Pin for Short-Circuit Protection (SCP) VFB > VFB-OLP tD-SCP Debounce Time for SCP VFB>VFB-OLP & VDD< VDD-SCP IDD-ST Startup Current VDD-ON – 0.16 V IDD-OP1 VDD=20 V, VFB = 3 V Supply Current in PWM Operation Gate Open 1.8 2.4 mA IDD-OP2 Supply Current when PWM Stops VDD=15 V, VFB < 1.4 V 1.0 1.9 mA ILH Operating Current when VDDVFB-N 170 200 230 VFB < VFB-G 400 520 640 18 23 28 VFB > VFB-N 20 24 28 VFB = VFB-G 64 72 80 70 100 130 IHV-LC tS-CYCLE Line Voltage Sample Cycle(7) tH-TIME Line Voltage Hold Period(7) tUPDATE Peak Line Voltage Data Update Cycle for High / Low Line Compensation(7) tD-AC-OFF Debounce Time for Brownout DC Source Series R=200 kΩ to HV Pin FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Electrical Characteristics (Continued) µs µs ms ms Oscillator Section fOSC Switching Frequency when VFB>VFB-N tHOP Hopping Period Center Frequency Hopping Range Center Frequency fOSC-G Switching Frequency When VFB VOCP 1000 1400 1800 ms tSS tD-OCP FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Electrical Characteristics (Continued) Continued on the following page… PWM Frequency fOSC fOSC-G VFB-ZDC VFB-ZDCR VFB-G VFB-N VFB Figure 7. VFB vs. PWM Frequency © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 www.fairchildsemi.com 7 VDD=15 V and TA=25C unless otherwise noted. Symbol Parameter Conditions Min. Typ. 80 85 Max. Unit 90 % 1.5 V GATE Section DMAX Maximum Duty Cycle VGATE-L Gate Low Voltage VDD=15 V, IO=50 mA VGATE-H Gate High Voltage VDD=12 V, IO=50 mA 8 tr Gate Rising Time (20-80%) VDD=15 V, CL=1 nF 60 75 90 ns tf Gate Falling Time (80-20%) VDD=15 V, CL=1 nF 15 25 35 ns VDD=15 V 300 mA VDD=15 V, GATE=6 V 250 mA VDD=22 V 11.0 14.5 18.0 V 90 100 110 µA 1.015 1.050 1.085 V 0.65 0.70 0.75 V 9.66 10.50 11.34 kΩ (7) IGATE-SINK Gate Sink Current IGATE-SOURCE Gate Sourcing Current (7) VGATE-CLAMP Gate Output Clamping Voltage V RT Section IRT Output Current of RT Pin VRTTH1 Threshold Voltage for Over-Temperature 0.7 V < VRT < 1.05 V, Protection After 14 ms Latch Off VRTTH2 Threshold Voltage for Latch Triggering ROTP VRT < 0.7 V, After 165 µs Latch Off Maximum External Resistance of RT Pin to Trigger Latch Protection tD-OTP1 Debounce Time for Over-Temperature Protection Triggering VRTTH2 < VRT < VRTTH1 11 14 18 ms tD-OTP2 Debounce Time for Latch Triggering VRT < VRTTH2 90 165 240 µs Over-Temperature Protection Section (OTP) TOTP TRestart Protection Junction Temperature(5,7) (6,7) Restart Junction Temperature +135 °C TOTP25 °C FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Electrical Characteristics (Continued) Notes: 5. When activated, the output is disabled and the latch is turned off. 6. The threshold temperature for enabling the output again and resetting the latch after OTP has been activated. 7. Guaranteed by design. © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 www.fairchildsemi.com 8 Figure 8. Startup Current (IDD-ST) vs. Temperature Figure 9. Operation Supply Current (IDD-OP1) vs. Temperature Figure 10. Start Threshold Voltage (VDD-ON) vs. Temperature Figure 11. Minimum Operating Voltage (VDD-OFF) vs. Temperature Figure 12. Supply Current Drawn from HV Pin (IHV) vs. Temperature Figure 13. HV Pin Leakage Current After Startup (IHV-LC) vs. Temperature Figure 14. Frequency in Normal Mode (fOSC) vs. Temperature Figure 15. Maximum Duty Cycle (DCYMAX) vs. Temperature © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Typical Performance Characteristics www.fairchildsemi.com 9 Figure 16. FB Open-Loop Trigger Level (VFB-OLP) vs. Temperature Figure 18. Figure 20. Figure 17. Delay of FB Pin Open-Loop Protection (tD-OLP) vs. Temperature VDD Over-Voltage Protection (VDD-OVP) vs. Temperature Figure 19. Over-Temperature Protection Threshold Voltage (VRTTH1) vs. Temperature Figure 22. Figure 21. Over-Temperature Protection Threshold Voltage (VRTTH2) vs. Temperature Brown-in (VAC-ON) vs. Temperature © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 Output Current from RT Pin (IRT) vs. Temperature FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Typical Performance Characteristics Figure 23. Brown-out (VAC-OFF) vs. Temperature www.fairchildsemi.com 10 fS Current Mode Control fOSC FAN6749 employs peak current mode control, as shown in Figure 24. An opto-coupler (such as the H11A817A) and a shunt regulator (such as the KA431) are typically used to implement the feedback network. Comparing the feedback voltage with the voltage across the Rsense resistor makes it possible to control the switching duty cycle. The built-in slope compensation stabilizes the current loop and prevents sub-harmonic oscillation. fOSC-G VFB-ZDC VFB-ZDCR VFB-G VFB-N VFB Figure 25. VFB vs. PWM Frequency Figure 24. Current Mode Control Circuit Diagram Green-Mode Operation FAN6749 modulates the PWM frequency as a function of the FB voltage to improve the medium- and light-load efficiency, as shown in Figure 25. Since the output power is proportional to the FB voltage in current mode control, the switching frequency decreases as load decreases. In heavy-load conditions, the switching frequency is fixed at 65 kHz. Once VFB decreases below VFB-N (2.7 V), the PWM frequency starts linearly decreasing from 65 kHz to 24 kHz to reduce switching losses. As VFB drops to VFB-G (2.25 V), where switching frequency is decreased to 24 kHz, the switching frequency is fixed to avoid acoustic noise. Figure 26. Burst Switching in Green Mode Operating Current In normal condition, operating current is around 1.8 mA (IDD-OP1); when VFB<1.4 V, operating current is further reduced to 1 mA (IDD-OP2) by disabling several blocks of FAN6749. The low operating current improves light-load efficiency and reduces the requirement of VDD hold-up capacitance. High-Voltage Startup and Line Sensing When VFB falls below VFB-ZDC (2.0 V) as load decreases further, FAN6749 enters Burst Mode, where PWM switching is disabled. Then the output voltage starts to drop, causing the feedback voltage to rise. Once VFB rises above VFB-ZDCR (2.1 V), switching resumes. Burst Mode alternately enables and disables switching, thereby reducing switching loss for lower power consumption, as shown in Figure 26 The HV pin is typically connected to the AC line input through an external diode and a resistor (RHV), as shown in Figure 27. When AC line voltage is applied, the VDD hold-up capacitor is charged by the line voltage through the diodes and resistor. After VDD voltage reaches the turn-on threshold voltage (VDD-ON), the startup circuit charging VDD capacitor is switched off and VDD is supplied by the auxiliary winding of the transformer. Once FAN6749 starts up, it continues operation until VDD drops below 6.5 V (VUVLO). The IC startup time with a given AC line input voltage is given as: tSTARTUP RHV CDD ln VAC IN VAC IN © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Functional Description 2 2 (1) VDD ON www.fairchildsemi.com 11 Figure 28. Cycle-by-Cycle Current-Limit Circuit The HV pin detects the AC line voltage using a switched voltage divider that consists of external resistor (RHV) and internal resistor (RLS), as shown in Figure 27. The internal line-sensing circuit detects line voltage using a sampling circuit and a peak-detection circuit. Since the voltage divider causes power consumption when it is switched on, the switching is driven by a signal with a very narrow pulse width to minimize power loss. The sampling frequency is adaptively changed according to the load condition to minimize the power consumption in the light-load condition. Based on the detected line voltage, brown-in and brownout thresholds are determined as: V BROWN - IN (RMS) V BROWN-OUT (RMS) R HV V AC ON 200k 2 R HV V AC OFF 200k 2 (2) (3) Figure 29. Current Limit vs. Line Voltage Two-Level Over-Current Protection (OCP) Since the internal resistor (RLS=1.62 kΩ) of the voltage divider is much smaller than RHV, the thresholds are given as s function of RHV. Other than cycle-by-cycle current limiting, FAN6749 applies another threshold voltage, VOCP, for current sense. As shown in Figure 28, when peak of VSENSE exceeds VOCP at each pulse for a period of time, tD-OCP; over-current protection (OCP) is triggered. This protection is designed for applications with surge-current outputs. If a peak load is present for less than tD-OCP, the controller operates as usual. If the peak load continues longer than tD-OCP, GATE output is stopped to protect the converter from overload condition. Note that VDD must be larger than VDD-AC to start up, even though sensed line voltage satisfies Equation 2. High/Low Line Compensation for Constant Power Limit FAN6749 has cycle-by-cycle current limit, as shown in Figure 28, which limits the maximum input power with a given input voltage. If the output consumes beyond this maximum power, the dropping output voltage triggers the overload protection. Like VLIMIT, the VOCP is adjusted by high/low line compensation block to maintain a constant over-current protection level, regardless of line voltage. Figure 31 shows how VOCP changes with the line voltage with different RHV resistors. As shown in Figure 28, the high/low line compensation block adjusts the current limit level, VLIMIT, based on the line voltage. Figure 29 shows how the cycle-by-cycle current-limit level changes with the line voltage for different RHV resistors. To maintain the constant output power limit regardless of line voltage, the cycle-by-cycle current limit level, VLIMIT, decreases as line voltage increases. The current-limit level is also proportional to the RHV resistor value and power limit level can be tuned using different RHV resistors. © 2012 Fairchild Semiconductor Corporation FAN6749 • Rev. 1.0.3 FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Figure 27. Startup Circuit When OCP is triggered, it is recommended to have VFB>VFB-N for whole AC input range. VFB>VFB-N ensures switching frequency is fixed at 65 kHz. If OCP is triggered in the frequency-reduction region (VFB
Source Exif Data:File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes Encryption : Standard V4.4 (128-bit) User Access : Print, Annotate, Fill forms, Extract, Print high-res Author : Fairchild Semiconductor Create Date : 2012:10:10 13:59:37-04:00 Keywords : FAN6749, —, Highly, Integrated, Ultra, Green-Mode, PWM, Controller Modify Date : 2012:10:11 11:43:44-04:00 Has XFA : No XMP Toolkit : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:08:04 Format : application/pdf Creator : Fairchild Semiconductor Title : FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Description : FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Subject : FAN6749 — Highly Integrated Ultra Green-Mode PWM Controller Creator Tool : PScript5.dll Version 5.2.2 Metadata Date : 2012:10:11 11:43:44-04:00 Producer : Acrobat Distiller 9.5.2 (Windows) Document ID : uuid:9b272687-958f-450a-91ff-41a4f7e874bd Instance ID : uuid:77aa9efb-98a1-4a92-ab58-457c599f9a81 Page Layout : SinglePage Page Count : 16EXIF Metadata provided by EXIF.tools