G0495X M

User Manual: G0495X

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Model G0495X
***IMPORTANT UPDATE***
For Machines Mfd. Since 05/16
and Owner's Manual Revised 11/13
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following changes were recently made to this machine since the owner's manual was printed:
•
•
•
•

Redesigned front digital readout and rear digital sensor.
Front digital readout takes AA batteries instead of AAA batteries. Rear sensor requires no battery.
Updated instructions for using digital readout. Rear sensor no longer has separate controls.
Changed magnetic switch contactor appearance, color of capacitor and motor wires, and wiring
diagram.

Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Revised Inventory

Revised Base Parts

Box 1
Qty
N. AA Batteries (not shown)............................. 2

168-4V2

Digital Readout Batteries

168-3V2

Two AA batteries install into the control panel for
the digital readout to function. Follow the instructions on Page 18 in the Owner's Manual in the
same manner for AAA batteries.

Revised Stand Parts
189

147-1V2
149V2

PART #

DESCRIPTION

P0495X168-3V2
P0495X168-4V2
P0495X168-5
P0495X168-16

DIGITAL SENSOR V2.03.15
CAP SCREW M5-.8 X 6
PHLP HD SCR M3-.5 X 12
DIGITAL SENSOR BRACKET

Revised Table Parts

147V2

142V2
B

72V2

141V2

REF

PART #

DESCRIPTION

141V2
142V2
147V2**
147-1V2
149V2
189

P0495X141V2
P0495X142V2
P0495X147V2
P0495X147-1V2
P0495X149V2
P0495X189

DIGITAL READOUT BRACKET V2.03.15
FLAT HD SCR M3-.5 X 6
DIGITAL READOUT ASSEMBLY V2.03.15
BATTERY AA V2.03.15
SWITCH PLATE V2.03.15
STRAIN RELIEF 1/2"-3/4" SNAP-IN ST

** PART 147V2 INCLUDES PART 168-3V2.

REF
168-3V2**
168-4V2
168-5
168-16

72V2-2
72V2-1

REF

PART #

DESCRIPTION

72V2
P0495X072V2
MAGNETIC DRO BRACKET ASSY V2.03.15
72V2-1 P0495X072V2-1 MAGNETIC DRO BRACKET
72V2-2 P0495X072V2-2 MAGNETIC STRIP (SET OF 2)

COPYRIGHT © APRIL, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED JULY, 2017 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL17352 PRINTED IN TAIWAN

Revised Start Capacitor Wiring

Revised Magnetic Switch

Revised Run Capacitor Wiring

Revised Junction Box Wiring

-2-

G0495X Update (Mfd. Since 5/16)

G0495X Revised Wiring Diagram
Ground

Hot

CONTROL PANEL (viewed from behind)

G
Ground

220
VAC
Hot

POWER

6-20 Plug
(As Recommended)

START

STOP
13

DIGITAL
READOUT
(2 AA Batteries)

SENSOR
1
1.5V,
357/303
Battery

L1/1

L2/3

L3/5

NO13

NC 21

MAGNETIC
SWITCH
See Figure 73

T1/2

T2/4

T3/6

NO14

RESET

RA-20

AMP

1/2

3/4

5/6

OFF

SDE
MA-18

Ground

NC 22

18
15

The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.

See Figure 72
220V
MOTOR

Ground

Start
Capacitor
500MFD
125VAC
Run
Capacitor
40MFD
300VAC

G0495X Update (Mfd. Since 5/16)

-3-

Digital Readout

MM/INCH: Toggles between inch and metric
measurements.

MENU/
RETURN

ZERO/ENTER: Push to reset display to 0.000 in
relative mode. Follow Step 2 in the prior example
to reset display to 0.000 in absolute mode.
ZERO/
ENTER

ABS/REL

Make sure two included AA batteries are
installed in control panel (refer to Page 18 in
Owner's Manual, for installation instructions).

Press ABS/REL button to enter absolute
mode.

Raise or lower infeed table to desired cutting
depth.

Press ABS/REL button to enter relative mode.

Press ZERO/ENTER button to reset digital
readout to 0.000.

mm/inch

Figure 1. Digital readout.
MENU/RETURN: Toggles between ORG and
MAIN menu. ORG establishes the zero point for
absolute values shown on the digital readout.
ABS/REL: Toggles between absolute and relative
modes. Absolute mode shows the total depth of
cut in relation to an absolute zero point. Relative
mode shows how much the table has moved up
or down in relation to an arbitrarily chosen zero
point. To select relative mode, press the ABS/REL
button until REL is displayed. To return to absolute
mode, press the ABS/REL button again.
For example, to use absolute and relative
modes:
1.

Follow Steps 1–4 in Calibrating Infeed
Table on Page 41 of Owner's Manual.

Press MENU/RETURN button to display
ORG.

Press ZERO/ENTER button twice. This sets
an absolute zero point and returns you to
main menu.

Move infeed table down until display reads
0.125" (the max cut allowed).

Press ABS/REL button to toggle to relative
mode, press ZERO/ENTER button to set
arbitrary zero point, then move infeed table
up -0.010".

Press ABS/REL button to toggle back to
absolute mode. The screen displays 0.115",
the total depth of cut relative to absolute zero
point set in Step 2.

-4-

To use zero or enter modes:

Calibrating Rear Sensor
The rear DRO sensor and magnetic strip can be
calibrated to ensure optimum accuracy of the
DRO. Complete the steps below after installing
new batteries in the DRO.
To calibrate rear sensor:
1.

Raise the infeed bed up all the way.

Press MENU/RETURN button once, then
press ABS/REL or MM/INCH button until
icon.
TUNE displays on DRO with

icon
Press ZERO/ENTER button. The
flashes. TUNE — displays. Quickly proceed
to next step.
Note: If no action is taken within 30 seconds,
the screen returns to normal mode.

Use outfeed handwheel to lower, raise, and
lower bed again within 30 seconds.
flashes
TUNE — — displays and
rapidly. This indicates calibration procedure
is complete. The screen returns to normal
mode.

G0495X Update (Mfd. Since 5/16)

MODEL G0495X
8" JOINTER
w/DIGITAL READOUT
OWNER'S Manual
(For models manufactured since 6/11)

Copyright © mARCH, 2008 By Grizzly Industrial, Inc., REVISED November, 2013 (TR)
Warning: No portion of this manual may be reproduced in any shape
Or form without the written approval of Grizzly Industrial, inc.
#BL10436 printed IN TAIWAN

V2.11.13

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•
•
•

Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION................................................ 2
Contact Info.................................................... 2
Manual Accuracy............................................ 2
Machine Data Sheet....................................... 3
Identification.................................................... 5
Control Panel & Digital Sensor Features........ 6
SECTION 1: SAFETY........................................ 7
Safety Instructions for Machinery................... 7
Additional Safety Instructions for Jointers...... 9
SECTION 2: POWER SUPPLY....................... 10
SECTION 3: SETUP........................................ 12
Unpacking..................................................... 12
Items Needed for Setup................................ 12
Inventory....................................................... 13
Cleanup......................................................... 14
Site Considerations....................................... 15
Moving & Placing Jointer.............................. 16
Anchoring to Floor........................................ 16
Dust Collection.............................................. 17
Setting Outfeed Table Height....................... 17
Digital Readout Batteries.............................. 18
Test Run....................................................... 19
Recommended Adjustments......................... 20
SECTION 4: OPERATIONS............................ 21
Basic Jointer Controls................................... 21
Digital Sensor & Readout............................. 23
Stock Inspection & Requirements................ 26
Squaring Stock............................................. 27
Surface Planing............................................ 28
Edge Jointing................................................ 29
Bevel Cutting................................................ 30
Rabbet Cutting.............................................. 31

SECTION 5: ACCESSORIES.......................... 32
SECTION 6: MAINTENANCE.......................... 34
Schedule....................................................... 34
Cleaning........................................................ 34
Unpainted Cast Iron...................................... 34
Lubrication.................................................... 34
SECTION 7: SERVICE.................................... 35
Troubleshooting............................................ 35
Checking/Adjusting Table Parallelism.......... 37
Replacing Carbide Inserts............................ 40
Setting Infeed Table...................................... 41
Calibrating Infeed Table................................ 41
Calibrating Digital Sensor & Readout........... 42
Cutterhead Guard......................................... 42
Setting Fence Stops..................................... 43
V-Belt............................................................ 45
Pulley Alignment........................................... 46
Electrical Components.................................. 47
Wiring Diagram............................................. 48
Fence Parts Breakdown & List..................... 49
Base Parts Breakdown & List....................... 50
Table Parts Breakdown & List...................... 51
Stand Parts Breakdown & List...................... 52
Stand Parts List............................................ 53
Label Placement........................................... 54
WARRANTY & RETURNS.............................. 57

INTRODUCTION
Contact Info

Manual Accuracy

We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.

We are proud to provide a high-quality owner’s
manual with your new machine!

Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com

We made every effort to be exact with the instructions, specifications, drawings, and photographs
contained inside. sometimes we make mistakes,
but our policy of continuous improvement also
means that sometimes the machine you receive
will be slightly different than what is shown in
the manual.
if you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure, check our website
for an updated version. We post current manuals
and manual updates for free on our website at
www.grizzly.com.
Alternatively, you can call our technical support
for help. Before calling, please write down the
Manufacture Date and Serial Number stamped
into the machine id label (see below). this information helps us determine if updated documentation is available for your machine.

manufacture date

serial number

-2-

Model G0495X (Mfd. Since 6/11)

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0495X 8" X 84" JOINTER WITH EXCLUSIVE
DIGITAL HEIGHT READOUT
Product Dimensions:
Weight.............................................................................................................................................................. 596 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 83 x 24-1/2 x 44 in.
Footprint (Length x Width)..................................................................................................................... 45-3/4 x 15 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 796 lbs.
Length x Width x Height....................................................................................................................... 87 x 28 x 43 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating........................................................................................................................................ 15A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type..................................................................................................................................... 6-20
Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 15A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Cutting Capacities
Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length...................................................................................................................... 10 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 28,000

Model G0495X

The information contained herein is deemed accurate as of 11/11/2013 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

Model G0495X (Mfd. Since 6/11)

PAGE 1 OF 3

-3-

Fence Information
Fence Length............................................................................................................................................. 38 in.
Fence Width.......................................................................................................................................... 1-1/2 in.
Fence Height......................................................................................................................................... 4-3/4 in.
Fence Stops............................................................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................................................................ Spiral
Cutterhead Diameter........................................................................................................................... 3-1/16 in.
Number of Cutter Spirals.................................................................................................................................. 4
Number of Indexable Cutters.......................................................................................................................... 36
Cutterhead Speed............................................................................................................................. 7000 RPM
Cutter Insert Information
Cutter Insert Type.................................................................................................................. Indexable Carbide
Cutter Insert Length................................................................................................................................. 15 mm
Cutter Insert Width................................................................................................................................... 15 mm
Cutter Insert Thickness........................................................................................................................... 2.5 mm
Table Information
Table Length........................................................................................................................................ 82-1/2 in.
Table Width........................................................................................................................................... 8-1/8 in.
Table Thickness.................................................................................................................................. 3-5/16 in.
Floor to Table Height................................................................................................................................. 31 in.
Table Adjustment Type..................................................................................................................... Handwheel
Table Movement Type.................................................................................................................. Parallelogram
Construction
Base..................................................................................................................................................... Cast Iron
Body Assembly.................................................................................................................................... Cast Iron
Cabinet.................................................................................................................................... Pre-formed Steel
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision Ground Cast Iron
Paint........................................................................................................................................... Powder Coated
Other Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes
Serial Number Location .................................................................................................. ID Label on Front of Cabinet
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified .......................................................................................................................................................... No

Model G0495X

-4-

PAGE 2 OF 3

Model G0495X (Mfd. Since 6/11)

Identification
B
A

F
G

N
Figure 1. G0495X identification.
A.
B.
C.
D.
E.
F.
G.
H.

Outfeed Table
Fence
Rabbeting Extension
Cutterhead Guard
Fence Tilt Handle
Control Panel with Digital Readout
Depth Scale
Infeed Table

Model G0495X (Mfd. Since 6/11)

I.
J.
K.
L.
M.
N.
O.
P.

Fence Adjustment Wheel
Fence Lock
Tilt Lock
Digital Sensor
Infeed Depth Stops
Infeed Handwheel
Outfeed Handwheel
Outfeed Depth Stops

-5-

Control Panel & Digital Sensor Features
B

Figure 2. Control panel and digital readout features.
A. POWER Light
B. STOP Button
C. START Button
D. OFF/ON Button
E. IN/MM Button
F. M Button
G. ZERO Button
H. Digital Display

O
I
J
K

N
M

Figure 3. Infeed table digital sensor and
controls.
I.
J.
K.
L.
M.
N.
O.
-6-

ON/OFF/ZERO Button
HOLD Button
ABS Button
MM/IN Button
SET Button
TOL Button
Digital Readout

Model G0495X (Mfd. Since 6/11)

SECTION 1: SAFETY
for your Own Safety, Read Instruction
Manual before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
cOULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAy result in minor or moderate injury. It may also be used to alert
against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about
proper operation of the machine.

Safety Instructions for Machinery
OWNER’S MANUAL. read and understand this
owner’s manual BEForE using machine.
TRAINED OpERATORS ONLy. untrained operators have a higher risk of being hurt or killed.
only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. make workshop kid proof!
DANGEROUS ENvIRONMENTS. do not use
machinery in areas that are wet, cluttered, or have
poor lighting. operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. never operate under the influence of drugs or
alcohol, when tired, or when distracted.
Model G0495X (Mfd. Since 6/11)

ELEcTRIcAL EQUIpMENT INJURy RISKS. you
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. to reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DIScONNEcT pOWER fIRST. Always disconnect machine from power supply BEForE making
adjustments, changing tooling, or servicing machine.
this prevents an injury risk from unintended startup
or contact with live electrical components.
EyE pROTEcTION. Always wear Ansi-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.

-7-

WEARING pROpER AppAREL. do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of workpiece control.
hAzARDOUS DUST. dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a niosh-approved respirator to
reduce your risk.
hEARING pROTEcTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOvE ADJUSTING TOOLS. tools left on
machinery can become dangerous projectiles
upon startup. never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE cORREcT TOOL fOR ThE JOb. only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD pOSITIONS. Keep proper footing
and balance at all times when operating machine.
do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
chILDREN & bySTANDERS. Keep children and
bystanders at a safe distance from the work area.
stop using machine if they become a distraction.
GUARDS & cOvERS. guards and covers reduce
accidental contact with moving parts or flying
debris. make sure they are properly installed,
undamaged, and working correctly.

-8-

fORcING MAchINERy. do not force machine.
it will do the job safer and better at the rate for
which it was designed.
NEvER STAND ON MAchINE. serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STAbLE MAchINE. unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE REcOMMENDED AccESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. using improper accessories will increase the risk of serious injury.
UNATTENDED OpERATION. to reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. never leave machine running
while unattended.
MAINTAIN WITh cARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
chEcK DAMAGED pARTS. regularly inspect
machine for any condition that may affect safe
operation. immediately repair or replace damaged
or mis-adjusted parts before operating machine.
MAINTAIN pOWER cORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—not the cord. pulling the cord
may damage the wires inside. do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXpERIENcING DIffIcULTIES. if at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
technical support at (570) 546-9663.

Model G0495X (Mfd. Since 6/11)

Additional Safety Instructions for Jointers
JOINTER INJURy RISKS. Familiarize yourself
with the main injury risks associated with jointers—always use common sense and good judgement to reduce your risk of injury. Main injury
risks from jointers: amputation/lacerations from
contact with the moving cutterhead, entanglement/crushing injuries from getting caught in
moving parts, blindness or eye injury from flying
wood chips, or impact injuries from workpiece
kickback.
KIcKbAcK. Know how to reduce the risk of kickback and kickback-related injuries. “Kickback”
occurs during the operation when the workpiece is
ejected from the machine at a high rate of speed.
Kickback is commonly caused by poor workpiece
selection, unsafe feeding techniques, or improper
machine setup/maintenance. Kickback injuries
typically occur as follows: (1) operator/bystanders
are struck by the workpiece, resulting in impact
injuries (i.e., blindness, broken bones, bruises,
death); (2) operator’s hands are pulled into blade,
resulting in amputation or severe lacerations.
GUARD REMOvAL. Except when rabbeting,
never remove guards during operation or while
connected to power. Always replace guard after
rabbeting. you could be seriously injured if you
accidentally touch the spinning cutterhead or
get entangled in moving parts. Before removing
sawdust, turn jointer OFF and disconnect power
before clearing. immediately replace guards.
DULL/DAMAGED KNIvES/INSERTS. only use
sharp, undamaged knives/inserts. dull, damaged
or rusted knives/inserts increase risk of kickback.
OUTfEED TAbLE ALIGNMENT. to reduce the
risk of kickback and personal injuries, keep the
outfeed table even with the knives/inserts at top
dead center (the highest point during rotation).
if the outfeed table is set too low, the workpiece
may rock against the cutterhead. if the table is set
too high, the workpiece may hit the outfeed table
and get stuck over the cutterhead.

Model G0495X (Mfd. Since 6/11)

INSpEcTING STOcK. to reduce the risk of
kickback injuries or machine damage, thoroughly
inspect and prepare the workpiece before cutting.
Verify the workpiece is free of nails, staples, loose
knots or other foreign material. Workpieces with
minor warping should be surface planed first with
the cupped side facing the infeed table.
GRAIN DIREcTION. Jointing against the grain
or end grain increases the required cutting force,
which could produce chatter or excessive chip
out, and lead to kickback.
cUTTING LIMITATIONS. to reduce the risk of
accidental cutterhead contact or kickback, never
perform jointing, planing, or rabbeting cuts on
pieces smaller than 8" long, 3 ⁄4" wide, or 1⁄4" thick.
MAXIMUM cUTTING DEpTh. to reduce the risk
of kickback, never cut deeper than 1⁄ 8" per pass.
pUSh bLOcKS. to reduce the risk of accidental
cutterhead contact, always use push blocks when
planing materials less than 3" high or wide. never
pass your hands directly over the cutterhead without a push block.
WORKpIEcE SUppORT. to reduce accidental
cutterhead contact and kickback, support workpiece continuously during operation. position and
guide workpiece with fence; support long or wide
stock with auxiliary stands.
fEED WORKpIEcE pROpERLy. to reduce the
risk of kickback, never start jointer with workpiece
touching cutterhead. Allow cutterhead to reach
full speed before feeding. never back work toward
the infeed table.
SEcURE KNIvES/INSERTS. loose knives or
improperly set inserts can become dangerous
projectiles or cause machine damage. Always
verify knives/inserts are secure and properly
adjusted before operation. straight knives should
never project more than 1⁄ 8" (0.125") from cutterhead body.

-9-

SECTION 2: POWER SUPPLY
Availability

Circuit Information

Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrican or
qualified service personnel in accordance with all
applicable codes and standards.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.

Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
Full-Load Current Rating.................... 15 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.

Circuit Requirements
this machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Nominal Voltage.........................................220V
Cycle...........................................................60 Hz
Phase............................................ Single-Phase
Power Supply Circuit.......................... 20 Amps
Plug/Receptacle.............................. NEMA 6-20

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.

-10-

Model G0495X (Mfd. Since 6/11)

Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
this machine is equipped with a power cord
that has an equipment-grounding wire and a
grounding plug. the plug must only be inserted
into a matching receptacle (outlet) that is properly installed and grounded in accordance with all
local codes and ordinances.
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs

6-20 PLUG
Grounding Prong

Figure 4. Typical 6-20 plug and receptacle.

Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.

Extension Cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

No adapter should be used with the
required plug. If the plug does not fit the
available receptacle, or the machine must
be reconnected for use on a different type
of circuit, the reconnection must be made
by a qualified electrician and comply with all
local codes and ordinances.

Model G0495X (Mfd. Since 6/11)

Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following requirements:
Minimum Gauge Size............................12 AWG
Maximum Length (Shorter is Better).......50 ft.

-11-

SECTION 3: SETUP
Unpacking
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.

-12-

Items Needed for
Setup
The following items are needed to complete the
setup process, but are not included with your
machine:
Description
Qty
• Safety Glasses (for each person)................ 1
• Straightedge 4' (or longer)........................... 1
• Dust Collection System............................... 1
4" Dust Hose (length as needed)................ 1
•
•
4" Hose Clamp............................................ 1
•
Forklift, Hoist, or Boom Crane..................... 1
• Lifting Straps (1000 lb. Capacity Min.)........ 2

Model G0495X (Mfd. Since 6/11)

Inventory

B
C

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Box 1
Qty
A. Jointer Assembly (not shown)..................... 1
B. Hex Wrench 3mm........................................ 1
C. Hex Wrench 4mm........................................ 1
D. Hex Wrench 5mm........................................ 1
E. Hex Wrench 6mm........................................ 1
F. Hex Wrench 8mm........................................ 1
G. Open End Wrench 12/14mm....................... 1
H. Open End Wrench 14/17mm....................... 1
I. Phillips Head Screwdriver........................... 1
J. Push Blocks................................................. 2
K. T-Handle T-25 Torx Driver .......................... 2
L. Inserts 15 x 15 x 2.5.................................... 5
M. Flat Head Torx Screws #10-32.................. 10
N. AAA Batteries (not shown).......................... 2

Model G0495X (Mfd. Since 6/11)

D
E

F
I
Figure 5. Tools inventory.

K
L

M
Figure 6. Spiral cutterhead hardware.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.

-13-

Cleanup
the unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
this rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. the time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
there are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
before cleaning, gather the following:
•
disposable rags
•
Cleaner/degreaser (Wd•40 works well)
•
safety glasses & disposable gloves
•
plastic paint scraper (optional)

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
u sing t h e s e p r o d u c t s
to c l e a n m a c hin e r y.

Many cleaning solvents
are toxic if inhaled. Only
work in a well-ventilated
area.

NOTICE

Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.

basic steps for removing rust preventative:
1.

put on safety glasses.

Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. if your cleaner/degreaser is effective, the rust preventative will wipe
off easily. if you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

-14-

Figure 7. T23692 Orange Power Degreaser.

repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

Model G0495X (Mfd. Since 6/11)

Site Considerations
Weight Load

Physical Environment

Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.

The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.

Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.

Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device, if required.

Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.

83"
241/2"

Figure 8. Minimum working clearances.
Model G0495X (Mfd. Since 6/11)

-15-

Moving & Placing
Jointer
The Model G0495X is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.
The Model G0495X requires the use of lifting
equipment such as a forklift, engine hoist, or
boom crane. DO NOT try to lift the machine by
hand.
To lift the jointer:
1. Unbolt the jointer from the pallet.
2.

Wrap lifting straps around the lifting rods, as
shown in Figure 9.

Anchoring to Floor
Anchoring machinery to the floor prevents tipping
or shifting and reduces vibration that may occur
during operation, resulting in a machine that runs
slightly quieter and feels more solid.
if the machine will be installed in a commercial or
workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes
may require that it be anchored to the floor.
if not required by any local codes, fastening the
machine to the floor is an optional step. if you
choose not to do this with your machine, we recommend placing it on machine mounts, as these
provide an easy method for leveling and they have
vibration-absorbing pads.

Anchoring to Concrete Floors
lag shield anchors with lag screws (see below)
are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the
floor surface, making it easy to unbolt and move
the machine later, if needed. however, anytime
local codes apply, you must follow the anchoring
methodology specified by the code.

Lag Screw

Flat Washer
Machine Base
Lifting Rods
Figure 9. Model G0495X supported evenly by
two lifting straps.
3.

-16-

With lifting straps positioned evenly, lift the
jointer off of the pallet and place it in the
desired location.

Concrete

Lag Shield Anchor
Drilled Hole

Figure 10. Popular method for anchoring
machinery to a concrete floor.

Model G0495X (Mfd. Since 6/11)

Dust Collection
DO NOT operate the Model G0495X without
an adequate dust collection system. This
jointer creates substantial amounts of wood
dust while operating. Failure to use a dust
collection system can result in short and
long-term respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust collector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Setting Outfeed
Table Height
The outfeed table height MUST be level with the
carbide inserts when they are at top-dead-center.
If the outfeed table is set too low, the workpiece
will be tapered from front to back. If the outfeed
table is set too high, the workpiece will hit the edge
of the outfeed table during operation, increasing
the chance of kickback.
To set the outfeed table height:
1.

DISCONNECT JOINTER FROM POWER!

Move the cutterhead guard out of the way or
remove it, and remove the V-belt guard.

Place a straightedge on the outfeed table
so it extends over the cutterhead and rotate
the cutterhead pulley until one of the carbide
inserts is at top-dead-center (TDC), as shown
in Figure 12.

To connect the machine to a dust collector:
1.

Fit a 4" dust hose that is connected to a dust
collector over the dust port, as shown in
Figure 11, and secure in place with a hose
clamp.

Top Dead
Center

Figure 12. Cutterhead insert at top-dead-center.
4.

When correctly set, the carbide insert will just
touch the straightedge when the insert is at
its highest point of rotation (Figure 13).
Bottom Dead
Center

Straightedge
Figure 11. Dust hose attached to dust port.
Outfeed

Infeed

2. Tug the hose to make sure it does not come
off.
Note: A tight fit is necessary for proper performance.

Model G0495X (Mfd. Since 6/11)

Figure 13. Using a straightedge to align outfeed
table height with insert at TDC.

-17-

Digital Readout
Batteries

—If your outfeed table is correctly set, no
adjustments are necessary.
—If the insert lifts the straightedge off the
table or the table is below the straightedge,
loosen the outfeed table lock and outfeed
table positive stop bolts and jam nuts
(Figure 1, Page 5) and adjust the outfeed
table height with the handwheel until the
straightedge just touches a insert at its
highest point of rotation.
Tip: Some advanced woodworkers have found
that they can virtually eliminate snipe by setting the outfeed table in the following manner:
Repeat Steps 1-4 using a freshly exposed
insert. Then lower the outfeed table slightly so
the insert lifts the straightedge off the table.
Place a ruler next to the straightedge and rotate
the cutterhead, watching how far the carbide
insert pulls the straightedge. Adjust the outfeed
table and recheck until the straightedge only
moves 5⁄32".

You must install two AAA batteries into the control
panel for the digital readout to function.
To install the AAA batteries in the control
panel:
1. Unscrew the thumb knob on the rear door
on the back of the control panel, loosen the
Phillips head screw, then swing the door
open.
Bracket

Battery Holder

Thumb Knob

5. Lock the outfeed table, lock the outfeed table
positive stop bolts, and reinstall the cutterhead
guard (Page 42) and V-belt guards.
Phillips Head Screw

Access Door

Figure 14. Rear access door on control panel
(cutaway view for clarity).
2. Open the battery holder cover, install the
included batteries, then close the cover.
Note: It may help to loosen the screws on the
front of the panel securing the digital readout
bracket to open the battery cover.
3.

-18-

Close the rear access door, tighten the
Phillips head screw, then install the thumb
knob.

Model G0495X (Mfd. Since 6/11)

Test Run
once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components function properly.
if you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEForE operating the
machine again. the Troubleshooting table in the
SERvIcE section of this manual can help.

Serious injury or death can result from
using this machine bEfORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.

DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly setup machine
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.

Model G0495X (Mfd. Since 6/11)

To test run the machine:
1. Make sure you understand the safety instructions at the beginning of the manual and that
the machine is setup properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3.

Connect the machine to the power source.
The power light will illuminate.
—If the light does not illuminate, check the
power connection.

4. Push the STOP button in, then twist it clockwise so it pops out. When the STOP button
pops out, the switch is reset and ready for
operation (see Figure 15).

Figure 15. Resetting the STOP button.

-19-

—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
— Investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
6. Press the STOP button to stop the machine.
7.

Recommended
Adjustments

Verify that the machine is operating correctly
by pushing the START button.

WITHOUT resetting the switch, press the
START button. The machine should not start.
—If the machine does not start, the STOP
button safety feature is working correctly.
The test run is complete.

For your convenience, the adjustments listed
below have been performed at the factory and
no further setup is required to operate your
machine.
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the
best possible results from your new machine.
Step-by-step instructions for these adjustments
can be found in SECTION 7: SERVICE.
Factory adjustments that should be verified:
1.

—If the machine does start (with the STOP
button pushed in), immediately disconnect
power to the machine. The STOP button
safety feature is not working correctly. This
safety feature must work properly before
proceeding with regular operations. Call
Tech Support for help.

-20-

Table Parallelism (Page 37).

2. Infeed Table Calibration (Page 41).
3. Digital Sensor and Readout Calibration
(Page 42).
4.

Fence Stop Settings (Page 43).

Verify V-Belt Tension Adjustment (Page 45).

Model G0495X (Mfd. Since 6/11)

SECTION 4: OPERATIONS
To reduce your risk of
serious injury, read this
entire manual bEfORE
using machine.

To reduce risk of eye injury from flying
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.

Basic Jointer
Controls
This section covers the basic controls used during
routine operations.
START Button: Starts motor only if the STOP
button is popped out.
STOP Button: Disables the START button.
Enable the START button by twisting the STOP
button until it pops out.
POWER Light: Indicates machine is correctly
plugged into the power source.

If you are not experienced with this type
of machine, WE STRONGLy REcOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.

STOP
Button
POWER
Light

START
Button

Figure 16. START/STOP button locations.

Model G0495X (Mfd. Since 6/11)

-21-

Table Movement: To move the infeed or outfeed
tables, loosen the table locks (Figure 17), move
the tables with the infeed or outfeed handwheels
(Figure 16), then tighten the table locks.

Outfeed
Handwheel

Infeed
Handwheel

Fence Tilting: The tilt lock (Figure 19) secures
the fence at any position in the available range.
The stop block locks the fence for 90° cuts. Two
positive stops stop the fence at 45° inward and
45° outward for common bevel cuts. Even when
the fence is resting against the positive stops, the
tilt lock must be tightened before cutting. Also, the
stop block must be disengaged for 45° outward
bevel cuts.

45° Inward Stop
Outfeed
Table Lock

Infeed
Table Lock

Figure 17. Table control locations.
Fence Movement: The fence has a lock that
keeps it in position (Figure 18). To move the
fence, loosen the lock and turn the fence adjustment wheel to slide the fence where needed, then
retighten the lock.

90° Stop
Stop Block

Tilt Lock
45° Outward
Stop

Figure 19. Tilt lock and stop block locations.

Adjustment
Wheel

Fence
Lock

Figure 18. Fence lock location.

-22-

Model G0495X (Mfd. Since 6/11)

Digital Sensor &
Readout
The digital readout is used in conjunction with
the digital sensor to display the selected cutting
depth. Before using the digital sensor and readout, verify calibration on the infeed table (Page
41), digital sensor, and digital readout (Page 42).
Make sure the digital sensor is turned ON before
using the digital readout, otherwise the readout
will not work.
Below is a summary of the features on the rear
digital sensor (Figure 20) and digital readout on
the control panel (Figure 25, Page 25).

Digital Sensor

For example, to use ABS and incremental
modes:
1.

Press the ZERO button in ABS mode, then
move the infeed table down until the display
reads 0.125" (the max cut allowed).

2. Press the ABS button to toggle to INC mode,
press the ZERO button to set the arbitrary
zero point, then move the infeed table up
-0.010".
3. Press the ABS button to toggle back to ABS
mode. The screen displays 0.115", the total
depth of cut relative to the absolute zero point
set in Step 1.
MM/IN: Toggles between inch and metric display
units.
SET: Recalls a stored numerical value.

ON/OFF/ZERO

HOLD

TOL

ABS

For example, to set the preset to 00.063":
1. Move the infeed table to the desired depth of
cut. In ABS mode press ZERO, then press
SET. On the screen SET will blink and "+" will
appear (Figure 21).

SET

mm/in

+IN 0 0. 0 0 0
SET

Figure 20. Digital sensor.
ON/OFF/ZERO: Turns digital sensor ON or OFF
when pressed for five seconds. Push for two seconds to reset the sensor to 0.000.
HOLD: Freezes the digital display at the current
value.
ABS: Toggles between absolute and incremental
values. Absolute mode shows the total depth of cut
in relation to an absolute zero point. Incremental
mode shows how much the table has moved up or
down relative to an arbitrarily chosen zero point.
To select incremental mode, press the ABS button, INC is displayed. To return to absolute mode,
press the ABS button, INC disappears.

Model G0495X (Mfd. Since 6/11)

Figure 21. Initial SET mode screen.
2.

While holding SET, move the cursor to the
fourth digit, then release the SET button
when the desired digit blinks.

3. Press SET six times to increase the value to
6.
4. Hold SET to move the cursor to the fifth digit,
release the SET button, then press it three
times to change the value to 3, as shown in
Figure 22.

-23-

+IN 0 0. 0 6 3
SET

Figure 22. Set value entered.
5.

Hold SET down until "SET" blinks on the display, then press SET again to set the value.

The preset value can be set positive (+) or negative (–). When the "+" flashes, press SET to toggle
between "–" and "+".
TOL: Use to set the tolerance limits.

4. Hold TOL down to move the cursor right one
digit until it flashes, then press TOL twice
to change that digit to 2 so the value reads
+00.120".
5. Repeat Step 4 in a similar manner to change
the next digit to 5 so the display value is now
+00.125".
6. Hold the TOL button down and move the cursor until SET flashes, then press TOL again.
SET flashes and is displayed, indicating the
lower limit mode, as shown in Figure 24.

In ABS mode, first set the reference dimension,
then set the upper and lower tolerance values.
While setting the tolerance limits, you will not be
able to use the sensor to measure depth of cut.

+IN 0 0. 0 0 0
SET

The upper tolerance limit value must be greater
than the lower limit value, otherwise an error code
(E-01) will appear. If this happens, press ZERO to
return to ABS mode.
For example, to set the reference dimension at
00.063", upper tolerance at 00.125", and lower
tolerance at 00.000":
1.

Hold the TOL button down and move the
cursor right three digits until the digit flashes,
then press TOL once to increase the value to
00.100".

Figure 24. Setting lower limit.
7.

To select a lower limit value of +00.000", hold
the TOL button down and move the cursor to
SET, then press TOL again. The tolerances
are set.

Follow the instructions for setting the reference dimension to 00.063" on Page 23, then
enter ABS mode.

8. Raise and lower the infeed table to verify the
tolerance settings.

2. Press the TOL button. SET flashes and
is displayed, indicating the upper limit mode
setting, as shown in Figure 23.

—If the infeed table is raised or lowered
between 00.125" and 00.000", OK displays
on the screen.
—If the infeed table is lowered below 00.125"
the
appears.

+IN 0 0. 0 0 0
SET

Figure 23. Setting upper limit.

-24-

—If the infeed table is raised above 00.000"
the
appears with a "–".
9.

To change the tolerance limits, repeat Steps
2-7.

10. To exit TOL mode, briefly press the TOL button until all TOL mode icons disappear and
only the preset value 00.063" appears.
Model G0495X (Mfd. Since 6/11)

Digital Readout

To use the digital readout:
1.
M

Make sure the two included AAA batteries
are installed in the control panel (refer to
Page 18, for installation instructions).

2. Turn the digital sensor ON, then turn ON the
digital readout.

OFF/ON

in/mm

Note: If the rear sensor is not turned ON first,
the front digital readout will display an error
code.

ZERO

Figure 25. Digital readout.

OFF/ON: Turns digital display ON or OFF.

Raise or lower the infeed table to the desired
cutting depth. The digital readout displays the
table height measured by the rear sensor.

IN/MM: Toggles between inch and metric measurements.

4. Press the ZERO button to reset the digital
readout. This new zero point is only shown
on the front display.

M: Toggles display between the relative value on
the digital readout and the value displayed on the
rear sensor.

ZERO: Push to reset the display to 0.000.

Model G0495X (Mfd. Since 6/11)

Adjust the table height to the new cutting
depth.

6. Press the M button to switch the digital readout back to display the rear digital sensor
cutting depth. This will delete the zero point
set in Step 3.

-25-

Stock Inspection &
Requirements

•

Only process natural wood fiber through
your jointer. Never joint MDF, particle board,
plywood, laminates, drywall, metal, stone,
tile, glass, plastic or other synthetically made
materials.

Here are some rules to follow when choosing
and jointing stock:

•

Scrape all glue off of boards before jointing.

•

DO NOT joint or surface plane stock that
contains large or loose knots. Injury to the
operator or damage to the workpiece can
occur if a knot becomes dislodged during the
cutting operation.

•

DO NOT joint or surface plane against the
grain direction. Cutting against the grain
increases the likelihood of stock kickback, as
well as tear-out on the workpiece.

Remove foreign objects from the stock.
Make sure that any stock you process with
the jointer is clean and free of any dirt,
nails, staples, tiny rocks or any other foreign
objects, which if they hit the inserts and are
drawn into the dust collector, may cause a
fire hazard. The particles may also damage
the inserts. Wood stacked on a concrete floor
can have small pieces of stone or concrete
pressed into the surface.

•

Jointing and surface planing with the
grain produces a better finish and is safer
for the operator. Cutting with the grain is
described as feeding the stock on the jointer
so the grain points down and toward you as
viewed on the edge of the stock (Figure 26).

•

Make sure all stock is sufficiently dried
before jointing. Wood with a moisture content over 20% will cause unnecessary wear
on the inserts and poor cutting results. Excess
moisture can also hasten rust and corrosion.

•

Make sure your workpiece exceeds the
minimum dimension requirements (Figure
27) before edge jointing or surface planing, or it may break or kick back during
the operation!

Note: If the grain changes direction along the
edge of the board, decrease the cutting depth
and make additional passes.

CORRECT
12" Min.

12" Min.

With Grain
⁄2" Min.

1" Min.

INCORRECT

⁄2" Min.

Against Grain

1" Min.

Figure 27. Minimum dimensions for edge jointing
and surface planing (jointer).

Figure 26. Correct and incorrect grain alignment with cutterhead.

-26-

Model G0495X (Mfd. Since 6/11)

Squaring Stock

3. Edge Joint on the Jointer—The concave edge
of the workpiece is jointed flat with the jointer.

Squaring stock involves four steps performed
in the order below:
1. Surface Plane on the Jointer—The concave
face of the workpiece is surface planed flat with
the jointer.

4. Rip Cut on a Table Saw—The jointed edge of
the workpiece is placed against a table saw fence
and the opposite edge cut off.

2. Surface Plane on a Thickness Planer—The
opposite face of the workpiece is surface planed
flat with a thickness planer.

Previously
Jointed Edge
45

Previously
Surface
Planed Face

Model G0495X (Mfd. Since 6/11)

-27-

Surface Planing
The purpose of surface planing on the jointer is
to make one flat face on a piece of stock (see
Figures 28 & 29). This is a necessary step when
preparing a workpiece to be run through a planer
when squaring stock.

NOTICE

If you are not experienced with a jointer,
set the depth of cut to 0", and practice
feeding the workpiece across the tables as
described. This procedure will better prepare you for the actual operation.

To surface plane on the jointer:
1. Read and understand SECTION 1: SAFETY
at the beginning of this manual.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instructions, beginning on Page 26.
3. Set the cutting depth for your operation.
(We suggest 1⁄32" for surface planing, using a
more shallow depth for hard wood species or
for wide stock.)
4. Make sure your fence is set to 90˚.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.

Failure to use push blocks when surface
planing may result in cutterhead contact,
which will cause serious personal injury.
Always use push blocks to protect your
hands when surface planing on the jointer.

Figure 28. Typical surface planing operation.

With a push block in each hand, press the
workpiece against the table and fence with
firm pressure, and feed the workpiece over
the cutterhead.
Note: If your leading hand (with push block)
gets within 4" of the cutterhead, lift it up and
over the cutterhead, and place the push
block on the portion of the workpiece that is
on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece
while feeding, and repeat the same action
with your trailing hand when it gets within 4"
of the cutterhead. To keep your hands safe,
DO NOT let them get closer than 4" from the
cutterhead when it is moving!

Figure 29. Illustration of surface planing results.

-28-

8. Repeat Step 7 until the entire surface is
flat.

Model G0495X (Mfd. Since 6/11)

Edge Jointing
The purpose of edge jointing is to produce a finished, flat-edged surface (see Figures 30 & 31)
that is suitable for joinery or finishing. It is also a
necessary step when squaring rough or warped
stock.

NOTICE

If you are not experienced with a jointer,
set the depth of cut to 0", and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.

To edge joint on the jointer:
1. Read and understand SECTION 1: SAFETY
at the beginning of this manual.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instructions, beginning on Page 26.
3. Set the cutting depth for your operation.
(We suggest between 1⁄16" and 1⁄8" for edge
jointing, using a more shallow depth for hard
wood species or for wide stock.)
4. Make sure the fence is set to 90˚.
5. If your workpiece is cupped (warped), place
it so the concave edge is face down on the
surface of the infeed table.
6. Start the jointer.
7.

Figure 30. Typical edge jointing operation.

With a push block in your leading hand,
press the workpiece against the table and
fence with firm pressure. Use your trailing
hand to guide the workpiece through the cut,
and feed the workpiece over the cutterhead.
Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place it on the portion of
the workpiece that is over the outfeed table.
Now, focus your pressure on the outfeed end
of the workpiece while feeding, and repeat
the same action with your trailing hand when
it gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get closer
than 4" from the cutterhead when it is moving!

8. Repeat Step 7 until the entire edge is flat.

Figure 31. Illustration of edge jointing results.

Model G0495X (Mfd. Since 6/11)

-29-

Bevel Cutting
The purpose of bevel cutting is to cut a specific
angle into the edge of a workpiece (see Figures
32 & 33).
The Model G0495X has preset fence stops at 45˚
inward, 90˚, and 45˚ outward (135˚). If your situation requires a different angle, the fence can be
locked anywhere between these angles.

NOTICE

If you are not experienced with a jointer,
set the depth of cut to zero, and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.

To bevel cut on the jointer:
1. Read and understand SECTION 1: SAFETY
at the beginning of this manual.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instructions, beginning on Page 26.
3. Set the cutting depth for your operation. (We
suggest between 1⁄16" and 1⁄8" for bevel cutting, using a more shallow depth for hard
wood species or for wide stock.)
4. Make sure your fence is set to the angle of
your desired cut.
5. If your workpiece is cupped (warped), place
it so the concave edge is face down on the
surface of the infeed table.
6. Start the jointer.
7.

Figure 32. Typical bevel cutting operation, fence
stop at 45˚ outward.

With a push block in your leading hand
(Figure 32), press the workpiece against
the table and fence with firm pressure, and
feed the workpiece over the cutterhead.
Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place the push block on
the portion of the workpiece that is on the
outfeed table. Now, focus your pressure on
the outfeed end of the workpiece while feeding, and repeat the same action with your
trailing hand when it gets within 4" of the
cutterhead. To keep your hands safe, DO
NOT let them get closer than 4" from the
cutterhead when it is moving!

8. Repeat Step 7 until the angled cut is satisfactory to your needs.

Figure 33. Illustration of bevel cutting results.
-30-

Model G0495X (Mfd. Since 6/11)

Rabbet Cutting
The purpose of rabbet cutting is to remove a
section of the workpiece edge (see Figures 34
& 35). When combined with another rabbet cut
edge, the rabbet joints create a simple, yet strong
method of joining stock.

NOTICE

To rabbet cut on the jointer:
1. Read and understand SECTION 1: SAFETY
at the beginning of this manual.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instructions, beginning on Page 26.
3. Set the cutting depth for your operation. (We
suggest between 1⁄16" and 1⁄8" for rabbet cutting.
4. Remove the cutterhead guard.
5. Make sure your fence is moved forward, so
the amount of infeed/outfeed table exposed
is the same as the size of your rabbet. Also,
make sure your fence is set to 90˚.
6. Start the jointer.
7.

Figure 34. Typical rabbet cutting operation.

With a push block in each hand, press the
workpiece against the table and fence with
firm pressure, and feed the workpiece over
the cutterhead.
Note: If your leading hand gets within 4" of the
cutterhead, lift it up and over the cutterhead,
and place the push block on the portion of the
workpiece that is on the outfeed table. Now,
focus your pressure on the outfeed end of
the workpiece while feeding, and repeat the
same action with your trailing hand when it
gets within 4" of the cutterhead. To keep your
hands safe, DO NOT let them get closer than
4" from the cutterhead when it is moving!

8. Repeat Step 7 until the your rabbet is cut to
depth.

Figure 35. Illustration of rabbet cutting effects
and a few sample joints.

Model G0495X (Mfd. Since 6/11)

When the cutterhead guard is removed,
attempting any other cut besides a rabbet
directly exposes the operator to the moving
cutterhead. Always replace the cutterhead
guard after rabbet cutting!

-31-

ACCESSORIES

SECTION 5: ACCESSORIES
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.

H8029—5 Piece Safety Kit
This kit has four essential jigs. Includes two
push blocks, push stick, featherboard and combination saw and router gauge. Featherboard
fits 3 ⁄ 8" x 3 ⁄4" miter slots. Made of high visibility
yellow plastic.

NOTICE

Refer to our website or latest catalog for
additional recommended accessories.
H9893—10 pk. Carbide Inserts 15x15x2.5mm

Figure 37. H8029 5 Piece Safety Kit.

G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96 ® Gun Treatment 12 oz Spray
H3789—G96 ® Gun Treatment 4.5 oz Spray

G9643—8" Precision Straightedge
G9644—12" Precision Straightedge
H2675—16" Precision Straightedge
These grade 00 heavy-duty stainless steel
straightedges are manufactured to DIN874 standards for professional results in set-up and
inspection work.

Figure 38. Straightedges.
Figure 36. Recommended products for protecting unpainted cast iron/steel parts on machinery.
-32-

Model G0495X (Mfd. Since 6/11)

T20514—Small Half-Mask Respirator
T20515—Medium Half-Mask Respirator
T20516—Large Half-Mask Respirator
T20511—Pre-Filter P100
T20539—Cartridge Filter 2PK P100
T20541—Cartridge Filter 2PK P100 & O Vapor
Wood and other types of dust can cause severe
respiratory damage. If you work around dust everyday, a half-mask respirator can greatly reduce
your risk. Compatible with safety glasses!

T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20502

T20503

Figure 39. Half-mask respirator with disposable
cartridge filters.
G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
Required for jointing, planing, or sanding to critical tolerances. These traditional dial calipers are
accurate to 0.001" and can measure outside
surfaces, inside surfaces, and heights/depths.
Features stainless steel, shock resistant construction and a dust proof display. An absolute treat for
the perfectionist!

H7194

T20452

T20451

H0736

Figure 41. Eye protection assortment.
T21992—Power Twist ® V-Belt - 1 ⁄ 2" x 48"
Smooth running with less vibration and noise
than solid belts. The Power Twist ® V-belt can be
customized in minutes to any size—just add or
remove sections to fit your needs. Size: 1⁄2" x 48";
replaces all "A" sized V-belts. Requires two Power
Twist ® V-belts to replace the stock V-belt on the
Model G0495X.

Figure 40. Grizzly® Dial Calipers.

Figure 42. T21992 Power Twist® V-Belt.

Model G0495X (Mfd. Since 6/11)

-33-

SECTION 6: MAINTENANCE
Unpainted Cast Iron
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.

Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily Check:
•
Vacuum all dust on and around the
machine.
•
Wipe down tables and all other unpainted
cast iron with a metal protectant.
•
Worn or damaged wires.
•
Any other unsafe condition.
Monthly Check:
V-belt tension, damage, or wear.
•
Clean/vacuum dust build up.
•
• Replace batteries in control panel and digital
sensor as needed.

Protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Keep tables rust-free with regular applications of
products like G96® Gun Treatment, SLIPIT®, or
Boeshield ® T-9 (see Section 5: Accessories on
Page 32 for more details).

Lubrication
Since all bearings on the G0495X are sealed and
permanently lubricated, simply leave them alone
until they need to be replaced. DO NOT lubricate
them.
Below is a list of components that require periodic
lubrication. Be careful not to over-lubricate these
components. Large amounts of lubricant will
attract sawdust, causing the metal components to
gum up and bind.
Fence: Place one or two drops of light machine oil
on the fence pivot points (Figure 43) as needed.

Cleaning
Cleaning the Model G0495X is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it. Treat all unpainted cast iron and steel
with a non-staining lubricant after cleaning.
Figure 43. Fence lubrication locations.
Gears: Use a small brush to apply multi-purpose
grease to the worm gear shafts and gears (Parts
96, 82 and 83) indicated on Page 50.
-34-

Model G0495X (Mfd. Since 6/11)

SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.

Troubleshooting
Motor & Electrical
Symptom

Possible Cause

Machine does not 1. Emergency stop push-button is engaged/
start or a breaker
faulty.
trips.
2. Wiring is open/has high resistance.
3. Motor START button or STOP switch is at
fault.
4. Fuse has blown.
5. Power supply switched OFF or is at fault.

Possible Solution
1. Rotate clockwise slightly until it pops out/replace it.
2. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
3. Replace faulty START OR STOP switch.

4. Correct short/replace fuse on control panel.
5. Ensure power supply is switched on; ensure power
supply has the correct voltage.
6. Test/replace if faulty.
6. Start capacitor is at fault.
7. Turn cut-out dial to increase working amps and
7. Thermal overload relay has tripped.
push the reset pin. Replace if tripped multiple times.
Reduce workload on machine or test and replace
motor. If motor is OK, replace relay.
8. Ensure circuit size is suitable for this machine;
8. Wall fuse/circuit breaker is blown/tripped.
correct for short. Reset/replace fuse or breaker.
9. Contactor not getting energized/has burnt 9. Test for power on all legs and contactor operation.
Replace unit if faulty.
contacts.
10. Test/repair/replace.
10. Motor is at fault.

1. Decrease feed rate/cutting speed.
Machine stalls or is 1. Feed rate/cutting speed too fast for task.
underpowered.
2. Workpiece material is not suitable for this 2. Only cut wood products; make sure moisture content
is below 20% and there are no foreign materials in
machine.
the workpiece.
3. Replace bad belt, align pulleys, and re-tension.
3. Belt slipping.
4. Correct motor wiring connections.
4. Motor connection is wired incorrectly.
5. Test by rotating shaft; rotational grinding/loose shaft
5. Motor bearings are at fault.
requires bearing replacement.
6. Contactor not getting energized or has poor 6. Test for power on all legs and contactor operation.
Replace if faulty.
contacts.
7. Clean off motor, let cool, and reduce workload.
7. Motor has overheated.
8. Test/repair/replace.
8. Motor is at fault.
Machine
has 1. Motor or component is loose.
vibration or noisy
operation.
2. Inserts are at fault.
3. V-belt worn or loose.
4. Pulley is loose.
5. Motor mount loose/broken.

Model G0495X (Mfd. Since 6/11)

1. Inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. Rotate or replace inserts causing problem.
3. Inspect/replace belt with a new one (refer to Page
45).
4. Realign/replace shaft, pulley, setscrew, and key as
required.
5. Tighten/replace.

-35-

Symptom

Possible Cause

Possible Solution

Machine
has 6. Machine is incorrectly mounted or sits 6. Tighten/replace anchor studs in floor; relocate/shim
vibration or noisy
machine.
unevenly.
operation.
7. Replace dented fan cover; replace loose/damaged
7. Motor fan is rubbing on fan cover.
fan.
8. Test by rotating shaft; rotational grinding/loose shaft
8. Motor bearings are at fault.
requires bearing replacement.
9. Replace bearing(s)/realign cutterhead.
9. Cutterhead bearings at fault.

Table
Symptom

Possible Cause

Possible Solution

Tables are hard to 1. Table lock is engaged or partially engaged.
adjust.
2. Table stops blocking movement.

1. Completely loosen the table lock.
2. Loosen/reset table positive stops.

Cutting
Symptom

Possible Cause

Excessive
snipe 1. Outfeed table is set too low.
(gouge in the end
of the board that is 2. Operator pushing down on
uneven with the rest
workpiece.
of the cut).
Workpiece stops in 1. Outfeed table is set too high.
the middle of the
cut.

Possible Solution

end

1. Align outfeed table with cutterhead insert at top dead
center (Page 17).
of 2. Reduce/eliminate downward pressure on that end of
workpiece.
1. Align outfeed table with cutterhead insert at top dead
center (Page 17).

Chipping.

1. Knots or conflicting grain direction in wood. 1. Inspect workpiece for knots and grain (Page 26);
only use clean stock.
2. Rotate insert to expose sharp edge; replace insert
2. Nicked or chipped insert.
(Page 40).
3. Slow down the feed rate.
3. Feeding workpiece too fast.
4. Take a smaller depth of cut. (Always reduce cutting
4. Taking too deep of a cut.
depth when surface planing or working with hard
woods.)

Fuzzy Grain.

1. Wood may have high moisture content or 1. Check moisture content and allow to dry if moisture
is too high.
surface wetness.
2. Replace inserts (Page 40).
2. Dull inserts.

Long lines or ridges 1. Nicked or chipped insert.
that run along the
length of the board

1. Rotate insert to expose sharp edge; replace insert
(Page 40).

Uneven
insert 1. Feeding workpiece too fast.
marks,
wav y
surface,
chatter
marks across board
face.

1. Slow down the feed rate.

Board
edge
is 1. Board not held with even pressure on infeed 1. Hold board with even pressure as it moves over the
concave or convex
cutterhead.
and outfeed table during cut.
after jointing.
2. Take partial cuts to remove the extreme high spots
2. Board started too uneven.
before doing a full pass.
3. Board has excessive bow or twist along its 3. Surface plane one face so there is a good surface to
position against the fence.
length.
4. It may take 3 to 5 passes to achieve a perfect edge,
4. Insufficient number of passes.
depending on the starting condition of the board and
the depth of cut.

-36-

Model G0495X (Mfd. Since 6/11)

Checking/Adjusting
Table Parallelism
If the tables are not parallel with the cutterhead or
each other, then poor cutting results and kickback
can occur.
Tools Needed
Qty
Straightedge....................................................... 1
Wrench or Socket 12mm . ................................. 1
Wrench or Socket 32mm.................................... 1
Adjustable Wrench 10"....................................... 1
Hex Wrench 4mm............................................... 1
Duct Tape........................................................... 1
Electrical Parts Cleaner...................................... 1

5. Place the straightedge on the outfeed table
so it hangs over the cutterhead, then lower
the outfeed table until the straightedge just
touches the cutterhead body, as shown in
Figure 45 (rotate the cutterhead if necessary).

Straightedge
Outfeed Table

Figure 45. Adjusting outfeed table even with
cutterhead body.

Checking Outfeed Table
1. DISCONNECT JOINTER FROM POWER!
2. Put on leather gloves.
3. Remove the cutterhead guard and the fence.
4. Loosen the outfeed table lock located at the
front of the machine, then loosen the jam
nuts and positive stop bolts located under the
outfeed table (see Figure 44).

6. Place the straightedge in the positions shown
in Figure 46. In each position, the straightedge should touch the cutterhead body and
sit flat on the outfeed table.
Black Lines Represent
Straightedge Positions
From Overhead View

Stop Bolts
Jam Nut
Jam Nut
Figure 46. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.

Figure 44. Outfeed table positive stop bolts.

—If the straightedge touches the cutterhead
and sits flat across the outfeed table in
each position, then the outfeed table is
already parallel with the cutterhead. Check
the infeed table to make sure that it is parallel with the outfeed table.
—If the straightedge does not touch the
cutterhead and sit flat on the outfeed table
in any of the positions, then the outfeed
table is not parallel with the cutterhead.
Correct the outfeed table parallelism, then
correct the infeed table parallelism.

Model G0495X (Mfd. Since 6/11)

-37-

Checking Infeed Table
1.

Follow all the steps for checking the outfeed
table parallelism to first make sure that the
outfeed table is parallel with the cutterhead.

Black Lines Represent
Straightedge Positions
from Overhead View

2. Raise the outfeed table higher than the
cutterhead.
3. Loosen the infeed table jam nuts and positive
stop bolts shown in Figure 47.
Stop Bolts

Jam Nut

Figure 47. Infeed table positive stop bolts.
4. Place the straightedge halfway across the
infeed table and halfway over the outfeed
table, and adjust the infeed table even with
the outfeed table, as shown in Figure 48.

Straightedge
Outfeed Table

Figure 49. Straightedge positions for checking
infeed/outfeed table parallelism.
—If the straightedge sits flat against both
the infeed and outfeed table in each of the
positions, then the tables are parallel. Set
both table heights (Pages 17 & 41) and
replace the cutterhead guard.
—If the straightedge does not sit flat against
both the infeed and outfeed table in any
of the positions, then follow the Adjusting
Table Parallelism instructions.

Adjusting Table Parallelism
For safe and proper cutting results, the tables
must be parallel to the cutterhead. Adjusting them
to be parallel is a task of precision and patience,
and may take up to one hour to complete. Luckily,
this is considered a permanent adjustment and
should not need to be repeated for the life of the
machine.

Infeed Table

Due to the complex nature of this task, we recommend that you double check the current table
positions to make sure that they really need to be
adjusted before starting.

Figure 48. Infeed and outfeed tables set evenly.

The tables have four eccentric bushings under
each corner that allow the tables to be adjusted
parallel. These eccentric bushings are locked in
place by set screws and adjust when rotated.

5. Place the straightedge in the positions shown
in Figure 49. In each position, the straightedge should sit flat against both the outfeed
table and the infeed table.

The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with
the cutterhead to within 0.010"-0.012", then adjust
the infeed table parallel with the outfeed table.
When setting the outfeed table, all measurements
must be made from the cutterhead body—not the
inserts.

-38-

Model G0495X (Mfd. Since 6/11)

IMPORTANT: The steps below are intended to be
performed in succession with the steps involved
in checking the outfeed table. Do not continue
until you have followed those steps.
To adjust the table parallelism:
1.

Place the straightedge on the outfeed table
so it hangs over the cutterhead, then lower
the outfeed table until the straightedge just
touches the cutterhead body, as shown in
Figure 45 (rotate the cutterhead if necessary).

Figure 51. Front eccentric bushings.

2. Remove the screw cover (Figure 50) covering each set screw on the outfeed table.
Note: It may help to clean the screw covers
with electrical parts cleaner. Push duct tape
firmly against the cover, then pull straight
up.
Set Screw
(Out of View)

Figure 52. Rear eccentric bushings.
5. Tighten the set screws and replace the screw
covers on the outfeed table.
6.

Screw Cover
Figure 50. Screw cover and set screw location.
3.

Loosen each set screw (Figure 50) two turns.

4. Place the straightedge in one of the positions
shown in Figure 46, and adjust the table by
turning the eccentric bushings (Figures 51 &
52) as needed with an adjustable wrench so
that the straightedge touches the cutterhead
while lying flat across the outfeed table.
Repeat this step with each of the remaining
straightedge positions as many times as necessary until the outfeed table is parallel with
the cutterhead to within 0.010"-0.012".
Note: Setting the outfeed table parallel to the
cutterhead within 0.010"-0.012" will produce
high quality results. Going lower than this
number will produce minimal gain.

Model G0495X (Mfd. Since 6/11)

Remove each of the four screw covers on
the infeed table, and loosen the set screws
underneath.

7. Place the straightedge halfway across the
infeed table and halfway over the outfeed
table, then adjust the infeed table even with
the outfeed table, as shown in Figure 48.
Straightedge
Outfeed Table

Infeed Table

Figure 53. Infeed and outfeed tables adjusted
even.

-39-

8. Place the straightedge in one of the positions shown in Figure 49, and adjust the
eccentric bushings under the infeed table so
the straightedge lies flat against both tables.
Repeat this step with each of the remaining
straightedge positions as many times as necessary until the infeed table is parallel with
the outfeed table.

In addition, each insert has a reference dot on
one corner. As the insert is rotated, the reference
dot location can be used as an indicator of which
edges are used and which are new. When the
reference dot revolves back around to its starting
position, the insert should be replaced.

1. Disconnect JOINTER from power!

Tighten the set screws and replace the covers on the infeed table.

10. Set the outfeed table height (refer to Setting
Outfeed Table on Page 17).
11. Reinstall the cutterhead guard and fence.

Replacing Carbide
Inserts
Tools Needed:
Qty
T-Handle Wrench w/T-25 Torx Bit...................... 1
The cutterhead is equipped with 36 indexable carbide inserts. Each insert can be rotated to reveal
any one of its four cutting edges. Therefore, if one
cutting edge becomes dull or damaged, simply
rotate it 90˚ to reveal a fresh cutting edge (Figure
54).

Reference Dot

To rotate or change a carbide insert:

2. Remove any sawdust from the head of the
carbide insert Torx screw.
3. Remove the Torx screw and carbide insert.
4. Clean all dust and dirt off the insert and the
cutterhead pocket from which the insert was
removed, and replace the insert so a fresh,
sharp edge is facing outward.
Note: Proper cleaning is critical to achieving
a smooth finish. Dirt or dust trapped between
the insert and cutterhead will slightly raise the
insert, and make noticeable marks on your
workpieces the next time you cut.
5. Lubricate the Torx screw threads with a
light machine oil, wipe the excess oil off the
threads, and torque the Torx screw to 48-50
inch/pounds.
Note: Excess oil may squeeze between the
insert and cutterhead or in the screw hole,
thereby lifting the insert or screw slightly and
affecting workpiece finishes.

Figure 54. Insert rotating sequence.

-40-

Model G0495X (Mfd. Since 6/11)

Setting Infeed Table
The infeed table on the Model G0495X has
positive stop bolts that, when properly set up,
allow the operator to quickly adjust the infeed
table between finish/final cuts and shaping/heavy
cuts.
We recommend setting the minimum depth of cut
to 1⁄ 32" and the maximum depth of cut to 1⁄ 8" for
most operations. DO NOT exceed 1 ⁄ 8" cut per
pass on this machine or the risk of kickback
and serious injury will be greatly increased!
Each positive stop bolt (Figure 55) controls the
top or bottom range of the table movement. The
jam nuts lock the positive stop bolts in position so
they won't move during operation.
Top Height

Jam Nut

Bottom
Height

Calibrating Infeed
Table
The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct.
Tools Needed
Qty
Straightedge....................................................... 1
Wrench 12mm.................................................... 1
To calibrate the depth scale:
1. Set the outfeed table height as described in
Setting Outfeed Table Height on Page 17.
2.

Move the cutterhead guard out of the way.

Place a straightedge across the infeed and
outfeed tables.

Adjust the infeed table until it is level with the
outfeed table, as illustrated in Figure 56.

Straightedge

Jam Nut
Outfeed

Figure 56. Infeed table adjusted even with
outfeed table.

Figure 55. Infeed table positive stop bolts.
5.

Model G0495X (Mfd. Since 6/11)

Infeed

Follow instructions on Page 42 to calibrate
the digital sensor and readout so both display 0.000.

-41-

Calibrating Digital
Sensor & Readout
The digital readout on the control panel displays
the depth of cut using the sensor located on the
back of the jointer. The sensor requires a 1.5V
type 357/303 silver oxide button cell battery and
the display requires two AAA batteries. The 1.5 V
battery is preinstalled at the factory but the AAA
battery must be installed (refer to Page 18, for
installation instructions). To conserve the batteries, turn the displays OFF when not in use.
To calibrate the sensor and display:
1.

Follow Steps 1-5 on Page 41 for calibrating
the infeed table.

Cutterhead Guard
The cutterhead guard comes pre-installed for
shipping, but it may need to be adjusted if the
guard does not quickly snap back against the
fence when pulled out and let go.
To adjust the cutterhead guard:
1.

Loosen the shaft lock (Figure 59) and remove
the cutterhead guard.

Wind the tang on the torsion spring clockwise
a quarter turn, and slide the guard shaft into
the casting so the spring tang points toward
the main table but does not overlap it, as
shown in Figure 59.
Torsion
Spring Tang

2. Turn ON the rear sensor, then turn ON the
front digital readout.
3. Press the ZERO buttons on the sensor and
front display, as shown in Figures 57 & 58.
ZERO Button
Shaft Lock

Figure 59. Guard mounted with spring tang in
the correct position for proper return tension.
3. Test the guard by pulling it back and letting
go.
Figure 57. Sensor zero button.

ZERO Button

—The guard should quickly snap back over
the cutterhead without dragging across the
table. If it does, tighten the shaft lock.
—If the guard drags across the table, raise
it until it won't drag, then tighten the shaft
lock.
—If the guard does not snap back, remove
it and repeat Steps 1 & 2, increasing the
spring tension as needed.

Figure 58. Digital readout zero button.

-42-

Model G0495X (Mfd. Since 6/11)

Setting Fence Stops

Using a 45˚ square, adjust the fence to the
45˚ inward position, as shown in Figure 61.

The fence stops simplify the task of adjusting the
fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
Tools Needed
Qty
45° Square......................................................... 1
90° Square......................................................... 1
Sliding Bevel....................................................... 1
Wrench 12mm.................................................... 1
Wrench 24mm.................................................... 1
Phillips Screwdriver............................................ 1

Figure 61. Example of adjusting fence 45˚
inward.

To set the 45˚ inward fence stop:
1.

Remove the fence assembly from the jointer,
remove the Phillips head screws from the
plate shown in Figure 60 under the fence
carriage. The plate must be removed to
access the adjustment nuts.

Loosen the jam nut shown in Figure 62.

Shaft Bracket

Screws

Fence Stop Nut

Plate
Adjustment Nuts

Figure 62. 45˚ inward fence stop jam nut.
5.

Adjust the 45˚ inward fence stop nut until
it makes contact with the back of the shaft
bracket.

Retighten the jam nut loosened in Step 4.

Remove the fence assembly, reinstall the
plate with the screws removed in Step 1, then
reinstall the fence assembly.

Figure 60. Removing plate to access inward
fence stop.
2.

Reinstall the fence assembly on the jointer.

Model G0495X (Mfd. Since 6/11)

Jam Nut

-43-

To set the 90˚ fence stop:

To set the 45˚ outward fence stop:

1. Using a 90˚ square, adjust the fence to the
90˚ position, as shown in Figure 63.

1. Using a sliding bevel adjusted to 135˚, adjust
the fence to the 135˚ (45˚ outward) position,
as shown in Figure 65.

Figure 63. Adjusting fence to 90˚.
2.

Figure 65. Adjusting fence 45˚ outward.
Flip the 90˚ stop block into the position shown
in Figure 64.

2. Loosen the jam nut on the 45˚ outward fence
stop bolt (Figure 66).
Fence Stop Bolt

Fence Stop Bolt
Stop Block
Jam Nut

Jam Nut
Figure 64. 90˚ stop block engaged.
3.
4.
5.

-44-

Loosen the jam nut on the 90˚ fence stop bolt
(Figure 64).
Adjust the 90˚ fence stop bolt until it makes
contact with the 90˚ stop block.

Figure 66. 45˚ outward fence stop jam nut.
3.

Adjust the 45˚ outward fence stop bolt until it
makes contact with the back of the fence.

4. Retighten the jam nut loosened in Step 2.

Retighten the jam nut loosened in Step 3.

Model G0495X (Mfd. Since 6/11)

V-Belt

V-belt removal and replacement involves removing the V-belt, rolling it off of the pulleys, replacing
it with a new belt, then retensioning it.

Lower the motor and adjust the V-belt tension with the tension rod fasteners so there is
approximately 1/2" deflection when the belt is
pushed with moderate pressure, as shown in
Figure 68.

Consider replacing the stock belt with a Power
Twist V-belt (see Page 32, Figure 42) to reduce
vibration and noise, and increase belt lifespan.

Pulley
Deflection

To adjust/replace the V-belt:
1. DISCONNECT JOINTER FROM POWER!
2. Remove the rear access panel and V-belt
guard.
3. Using a 17mm wrench, loosen the fasteners
on the tension rod shown in Figure 67.
Tension Rod

⁄ 2"

Pulley

Figure 68. Checking V-belt tension.
6. Replace the rear access panel and the V-belt
guard.

Fasteners

Figure 67. Fasteners needed to be loosened for
V-belt replacement.
4.

Lift the motor up, slide the V-belt off of the
motor and cutterhead pulleys, and replace it
with a new one.

Model G0495X (Mfd. Since 6/11)

-45-

Pulley Alignment
Pulley alignment is another important factor in
power transmission and belt life. The pulleys
should be parallel to each other and in the same
plane (coplaner) for optimum performance.

Cutterhead
Pulley

Alignment

Each pulley can be adjusted by loosening the
motor mount fasteners, sliding the motor in or out,
and retightening the fasteners to lock the motor
pulley in place.
Tools Needed:
Qty
Wrench or Socket 17mm.................................... 1
To align the pulleys:
1. DISCONNECT JOINTER FROM POWER!
2. Remove the rear access cover, V-belt guard
and the fence assembly.

Motor
Pulley

Figure 70. Pulleys aligned.
— If the pulleys are aligned, go to Step 8.
— If the pulleys are NOT aligned, perform
Steps 4–8.
4. Loosen the motor mount fasteners shown in
Figure 71.

3. Place a straightedge against both pulleys
(Figure 69) and check to make sure that they
are aligned and that the V-belt is straight up
and down (see Figure 70).
Fasteners

Straightedge
Figure 71. Motor mount fasteners.
5. Shift the motor horizontally as needed to align
the motor pulley with the cutterhead pulley.

Figure 69. Checking belt alignment.

6. Tighten the motor mount fasteners. The
V-belt should be parallel and aligned as
shown in Figure 70.
7. Reinstall the fence assembly, rear access
panel, and V-belt guard.

-46-

Model G0495X (Mfd. Since 6/11)

Electrical Components

Figure 72. Capacitor wiring.

Figure 73. Magnetic switch wiring.
Model G0495X (Mfd. Since 6/11)

-47-

Wiring Diagram
Ground

Hot

CONTROL PANEL (viewed from behind)

G
Ground

220
VAC
Hot

POWER

6-20 Plug
(As Recommended)

START

STOP
13

DIGITAL
READOUT
(2 AAA Batteries)

SENSOR
1
1.5V,
357/303
Battery

1/L1

3/L2

5/L3

NO 15

MAGNETIC
SWITCH
See Figure 73

2/T1

4/T2

6/T3

RESET

RA-20

AMP

1/2

3/4

5/6

OFF

SDE
MA-18

Ground

NO 16

18
15

The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.

See Figure 72
220V
MOTOR

Ground

Start
Capacitor
500MFD
125VAC
Run
Capacitor
40MFD
300VAC

Figure 74. Junction box wiring.
-48-

Model G0495X (Mfd. Since 6/11)

Fence Parts Breakdown & List
35

26
30
31
32
33

155

3
4
5

15
19

139
24

27
23

7
8

139

157
156

10
11
21
20

12
13

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

HANDWHEEL
SET SCREW 1/4-20 X 3/8
EXT RETAINING RING 15MM
ROLL PIN 4 X 25
GEAR SHAFT
FENCE BRACKET
PLATE
FLAT WASHER 6MM
CAP SCREW 1/4-20 X 3/8
TABLE BRACKET
FLAT HD SCR M5-.8 X 12
BAR
FLAT WASHER 6MM
LOCKING HANDLE ASSEMBLY
SPECIAL WASHER
FENCE LOCK NUT
ROLL PIN 4 X 12
STOP BLOCK
SPECIAL BOLT 5/16-18 X 3/8
CAP SCREW 3/8-16 X 1-1/4
FLAT WASHER 10MM
FENCE HINGE
SPECIAL BOLT
HEX NUT 1/2-20

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
69
139
155
156
157

HEX BOLT 5/16-18 X 1-1/4
HEX NUT 5/16-18
SPECIAL BOLT
HEX NUT 3/8-16
HEX BOLT 5/16-18 X 1-3/4
CAP SCREW 1/4-20 X 1
BRACKET
HANDLE
SHAFT
PIVOT NUT
COLLAR
HEX NUT 5/16-18
ROD
HEX NUT 7/16-14
STOP TAB
ADAPTER
ADAPTER SCREW
FENCE
FENCE ADJUSTMENT WHEEL HANDLE
BOLT
TILT LOCK
KEY 9.5 x 9.5 x 268
ROLL PIN 4 x 14

P0495X001
P0495X002
P0495X003
P0495X004
P0495X005
P0495X006
P0495X007
P0495X008
P0495X009
P0495X010
P0495X011
P0495X012
P0495X013
P0495X014
P0495X015
P0495X016
P0495X017
P0495X018
P0495X019
P0495X020
P0495X021
P0495X022
P0495X023
P0495X024

Model G0495X (Mfd. Since 6/11)

P0495X025
P0495X026
P0495X027
P0495X028
P0495X029
P0495X030
P0495X031
P0495X032
P0495X033
P0495X034
P0495X035
P0495X036
P0495X037
P0495X038
P0495X039
P0495X040
P0495X041
P0495X042
P0495X069
P0495X139
P0495X155
P0495X156
P0495X157

-49-

Base Parts Breakdown & List

12
16
16
16
12

159
158
A
168
168-9 168-14157
156
160 164
168-10
168-4 168-9
74
158
143
168-7 168-377
168-6
77
167
166
75
78
78
168-8
4
4
168
89
168-10
89
169 163
87 88
87 88
7
168-5
90
90
79
79
170
80
80
26
26
173
53
53
59
81
81
98
168-2
172 115
168-13 98
82
82
83
174
83 89
B 168-15
171
89
131
90
90
91
91
3
3
168-11
A
96
84
96
123
168-12 88
88
95
95
94
94
26
26
3
3
140
140
89
89
145 100
145 100
93
90
90
154
154
26
26
92
87
87
100
4
4
100
144 154
154
158
144
89
89
93
92
90 83
90 83
3
154 100 3
96
96
8295
82
95
81
81
53
53
94
94
80
80
3
3
140
140
92

91 93
92

REF PART #

DESCRIPTION

REF

PART #

DESCRIPTION

3
4
26
53
77
78
79
80
81
82
83
87
88
89
90
91
92
93
94
95
96
98

EXT RETAINING RING 15MM
ROLL PIN 4 X 25
HEX NUT 5/16-18
EXT RETAINING RING 9MM
KNOB
GUARD COVER
DOUBLE-END STUD
INT RETAINING RING 25MM
BALL BEARING 6000ZZ
PINION GEAR
SHAFT
HEX BOLT 5/16-18 X 1-3/4
HEX BOLT 5/16-18 X 1
HEX BOLT 3/8-16 X 2
FLAT WASHER 10MM
LIFTING ROD
LOCKING NUT
HANDWHEEL ASSEMBLY
BALL BEARING 6002ZZ
KEY 5 X 5 X 10
SPIRAL GEAR SHAFT
BASE

100
140
144
145
154
158
168
168-2
168-3
168-4
168-5
168-6
168-7
168-8
168-9
168-10
168-11
168-12
168-13
168-14
168-15

P0495X100
P0495X140
P0495X144
P0495X145
P0495X154
P0495X158
P0495X168
P0495X168-2
P0495X168-3
P0495X168-4
P0495X168-5
P0495X168-6
P0495X168-7
P0495X168-8
P0495X168-9
P0495X168-10
P0495X168-11
P0495X168-12
P0495X168-13
P0495X168-14
P0495X168-15

FLAT WASHER 5MM
BUSHING
RIGHT DUST PLATE
LEFT DUST PLATE
PHLP HD SCR 10-24 X 1/4
POINTER
SENSOR ASSEMBLY
CORD
DIGITAL SENSOR W/SLIDING SHAFT
CAP SCREW M5-.8 X 8
PHLP HD SCR M3-.5 X 12
PHLP HD SCR M5-.8 X 8
BALL BEARING 606
BUSHING
FLAT WASHER 5MM
FLAT WASHER 3MM
CAP SCREW 5/16-18 X 3/4
FLAT WASHER 8MM
PLATE
COVER
BATTERY 1.5V SILVER OXIDE 357/303

-50-

P0495X003
P0495X004
P0495X026
P0495X053
P0495X077
P0495X078
P0495X079
P0495X080
P0495X081
P0495X082
P0495X083
P0495X087
P0495X088
P0495X089
P0495X090
P0495X091
P0495X092
P0495X093
P0495X094
P0495X095
P0495X096
P0495X098

Model G0495X (Mfd. Since 6/11)

Table Parts Breakdown & List
47

76
43 44
47

65
70

76
43 44

44
62

44
68
66 63

64
65

180

45-7
45-6
9
68
66 48

175
176
177
178

45-8 45-9

181

186V2

127

184

45-10

45-5

45-1
45-2
45-3
45-4
49
50
51
52
55

133

45
53
54
48

76
47
9

72 84
43 44
44

56
57
58
63

179

44
44
68
66 62

65
67

61
68
66

65
71 64
REF PART #

DESCRIPTION

REF

PART #

DESCRIPTION

9
43
44
45
45-1
45-2
45-3
45-4
45-5
45-6
45-7
45-8
45-9
45-10
46
47
48
49
50
51
52
53
54
55
56
57

CAP SCREW 1/4-20 X 3/8
SET SCREW 5/16-18 X 3/8
ECCENTRIC BUSHING
SP CUTTERHEAD ASSEMBLY
SPIRAL CUTTERHEAD
CARBIDE INSERTS 15 X 15 X 2.5
FLAT HD TORX SCR #10-32 X 1/2
LEFT BEARING SUPPORT BLOCK
BALL BEARING 6203ZZ
KEY 5 X 5 X 30
RIGHT BEARING SUPPORT BLOCK
SET SCREW M4-.7 X 10
CUTTERHEAD PULLEY
BALL BEARING 6203ZZ
REAR TABLE
BUSHING
CHIPBREAKER
BLADE GUARD
ROLL PIN 6 X 28
SHAFT
ROLL PIN 5 X 40
EXT RETAINING RING 9MM
TORSION SPRING
FENCE LINK
FLAT WASHER 10MM
HEX BOLT 3/8-16 X 1-1/4

58
61
62
63
64
65
66
67
68
70
71
72
76
84
127
133
175
176
177
178
179
180
181
184
186V2

P0495X058
P0495X061
P0495X062
P0495X063
P0495X064
P0495X065
P0495X066
P0495X067
P0495X068
P0495X070
P0495X071
P0495X072
P0495X076
P0495X084
P0495X127
P0495X133
P0495X175
P0495X176
P0495X177
P0495X178
P0495X179
P0495X180
P0495X181
P0495X184
P0495X186V2

CUTTERHEAD GUARD LOCK HANDLE
FRONT TABLE
SHAFT
SHAFT
BRACKET
SET SCREW 5/16-18 X 1/2
ROD SHAFT
ROD BRACKET
CAP SCREW 1/4-20 X 3/4
LEFT ELEVATE BRACKET
RIGHT ELEVATE BRACKET
SENSOR MOUNT BLOCK
SCREW COVER
CAP SCREW 5/16-18 X 3/4
CAP SCREW 5/16-18 X 1-3/4
PUSH BLOCK
HEX WRENCH 3MM
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
WRENCH 12 X 14
WRENCH 14 X 17
PHILLIPS SCREWDRIVER #1
T-HANDLE T-25 TORX DRIVER V2.06.11

P0495X009
P0495X043
P0495X044
P0495X045
P0495X045-1
P0495X045-2
P0495X045-3
P0495X045-4
P0495X045-5
P0495X045-6
P0495X045-7
P0495X045-8
P0495X045-9
P0495X045-10
P0495X046
P0495X047
P0495X048
P0495X049
P0495X050
P0495X051
P0495X052
P0495X053
P0495X054
P0495X055
P0495X056
P0495X057

Model G0495X (Mfd. Since 6/11)

-51-

Stand Parts Breakdown & List
102-1
102-2

102-3

102-5

102-4

102-6

102-7

102-8

102-9
102-11
101

102
104
21
21
104
105
106
107
25

111

151
149 150
116

103 2

103

110

109

162
147-1

102-10

26
107

108

163
161

119
152

147

142 120

117
118

141
115
153

100

100
99
121
122

125-2

125-4

125-5
125-1 125-3

148

124
114
115

182

125

113

126
112
90
128

182

146
125-7

125-6

86
85

-52-

Model G0495X (Mfd. Since 6/11)

Stand Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

2
8
60
85
86
99
101
102
102-1
102-2
102-3
102-4
102-5
102-6
102-7
102-8
102-9
102-10
102-11
103
104
105
106
107
108
109
110
111
112
113
114
115
116

P0495X002
P0495X008
P0495X060
P0495X085
P0495X086
P0495X099
P0495X101
P0495X102
P0495X102-1
P0495X102-2
P0495X102-3
P0495X102-4
P0495X102-5
P0495X102-6
P0495X102-7
P0495X102-8
P0495X102-9
P0495X102-10
P0495X102-11
P0495X103
P0495X104
P0495X105
P0495X106
P0495X107
P0495X108
P0495X109
P0495X110
P0495X111
P0495X112
P0495X113
P0495X114
P0495X115
P0495X116

SET SCREW 1/4-20 X 3/8
FLAT WASHER 6MM
SWITCH PLATE
CAP
CAP SCREW M6-1 X 10
CAP SCREW M5-.8 X 8
V-BELT A-51
MOTOR 3HP 220V 1-PH
FAN COVER
FAN
S CAPACITOR COVER
S CAP 500M 125V 1-1/2 X 3-1/2
R CAPACITOR COVER
R CAP 40M 300V 1-1/2 X 2-3/8
JUNCTION BOX
CENTRIFUGAL SWITCH
MOTOR PULLEY
SET SCREW 1/4-20 X 3/8
KEY 5 X 5 X 45
SHAFT
HEX NUT M10-1.5
ADJUSTING SHAFT
MOTOR PLATE
FLAT WASHER 8MM
SET SCREW M6-1 X 8
COLLAR
PHLP HD SCREW 1/4-20 X 1/2
DUST CHUTE
HEX BOLT 3/8-16 X 6
HEX NUT M5-.8
FRONT COVER
PHLP HD SCR M4-.7 X 8
BUTTON HD CAP SCR M4-.7 X 12

117
118
119
120
121
122
124
125
125-1
125-2
125-3
125-4
125-5
125-6
125-7
126
128
141
142
146
147
147-1
148
149
150
151
152
153
161
162
163
182

P0495X117
P0495X118
P0495X119
P0495X120
P0495X121
P0495X122
P0495X124
P0495X125
P0495X125-1
P0495X125-2
P0495X125-3
P0495X125-4
P0495X125-5
P0495X125-6
P0495X125-7
P0495X126
P0495X128
P0495X141
P0495X142
P0495X146
P0495X147
P0495X147-1
P0495X148
P0495X149
P0495X150
P0495X151
P0495X152
P0495X153
P0495X161
P0495X162
P0495X163
P0495X182

FLAT HD SCR 1/4-20 X 3/4
REAR ACCESS PLATE
CONTROL PANEL COVER
STRAIN RELIEF NB-2430
SWITCH BRACKET ASSEMBLY
CAP SCREW 1/4-20 X 1/2
STRAIN RELIEF NB-1722
MAGNETIC SWITCH
MAG SWITCH BACK COVER
CONTACTOR SDE MA-18 220V
OL RELAY SDE RA-20 12-18A
MAG SWITCH FRONT COVER
NYLON SCREW M10-1.5 X 22
POWER CORD 12G 3C
CONTROL PANEL CORD 16AWG X 5C
STRAIN RELIEF SB8R-1
STAND
DIGITAL READOUT BRACKET
FLAT HD SCR M3-.5 X 8
PHLP HD SCR M5-.8 X 8
DIGITAL READOUT ASSEMBLY
BATTERY AAA
MOTOR CORD 12AWG X 3C
SWITCH PLATE
LIGHT 250V 1.2W JG18
STOP SWITCH
START SWITCH
EXT TOOTH WASHER 4MM
ACCESS DOOR
SPECIAL SCREW
KNOB M6-1
STRAIN RELIEF

Model G0495X (Mfd. Since 6/11)

-53-

Label Placement
200 201

202
203

212
211
210

204
205

209

REF PART #

DESCRIPTION

200
201
202
203
204
205
206
207
208
209
210
211
212

MACHINE ID LABEL
CUTTERHEAD GUARD LABEL
FENCE/CUTTERHEAD LABEL
ELECTRICITY LABEL
DISCONNECT 220V POWER LABEL
READ MANUAL-VERTICAL NS 7/05 LABEL
"GRIZZLY GREEN" TOUCH-UP PAINT
EXTREME SERIES PLATE
GRIZZLY NAMEPLATE-LARGE
MODEL # LABEL
SAFETY GLASSES 2" X 3-5/16" LABEL
EAR PROTECTION/RESPIRATOR LABEL
"PUTTY" TOUCH-UP PAINT

P0495X200
PLABEL-29
P0495X202
PLABEL-14
PLABEL-36
PLABEL-12A
PPAINT-1
P0495X207
G8589
P0495X209
PLABEL-11
P0495X211
PPAINT-11

208
207
206

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-54-

Model G0495X (Mfd. Since 6/11)

WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.

CUT ALONG DOTTED LINE

How did you learn about us?
____ Advertisement
____ Card Deck

5.
6.

____ Catalog
____ Other:

Which of the following magazines do you subscribe to?

____
____
____
____
____
____
____
____
____
____
3.

____ Friend
____ Website

Cabinetmaker & FDM
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Old House Journal
Popular Mechanics

____
____
____
____
____
____
____
____
____
____

Popular Science
Popular Woodworking
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
Today’s Homeowner
Wood

____
____
____
____
____
____
____

Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworker’s Journal
Other:

What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $50,000-$59,000
____ $60,000-$69,000

____ $40,000-$49,000
____ $70,000+

What is your age group?
____ 20-29
____ 50-59

____ 40-49
____ 70+

____ 30-39
____ 60-69

How long have you been a woodworker/metalworker?
____ 0-2 Years
____ 2-8 Years
____ 8-20 Years

____ 20+ Years

How many of your machines or tools are Grizzly?
____ 0-2
____ 3-5
____ 6-9

____ 10+

Do you think your machine represents a good value?

_____ Yes

_____No

Would you recommend Grizzly Industrial to a friend?

_____ Yes

_____No

Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
_____ Yes
_____No

10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place
Stamp
Here

GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.

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G0495X M

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