G0495X M

User Manual: G0495X

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Page Count: 64

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL17352 PRINTED IN TAIWAN

The following changes were recently made to this machine since the owner's manual was printed:

• Redesigned front digital readout and rear digital sensor.

• Front digital readout takes AA batteries instead of AAA batteries. Rear sensor requires no battery.

• Updated instructions for using digital readout. Rear sensor no longer has separate controls.

• Changed magnetic switch contactor appearance, color of capacitor and motor wires, and wiring

diagram.

Aside from this information, all other content in the owner's manual applies and MUST be read and under-

stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

READ THIS FIRST

Revised Inventory

Box 1 Qty

N. AA Batteries (not shown) ............................ 2

Revised Base Parts

168-4V2

168-3V2

REF PART # DESCRIPTION

168-3V2** P0495X168-3V2 DIGITAL SENSOR V2.03.15

168-4V2 P0495X168-4V2 CAP SCREW M5-.8 X 6

168-5 P0495X168-5 PHLP HD SCR M3-.5 X 12

168-16 P0495X168-16 DIGITAL SENSOR BRACKET

Revised Table Parts

REF PART # DESCRIPTION

72V2 P0495X072V2 MAGNETIC DRO BRACKET ASSY V2.03.15

72V2-1 P0495X072V2-1 MAGNETIC DRO BRACKET

72V2-2 P0495X072V2-2 MAGNETIC STRIP (SET OF 2)

72V2

72V2-1

72V2-2

Digital Readout Batteries

Two AA batteries install into the control panel for

the digital readout to function. Follow the instruc-

tions on Page 18 in the Owner's Manual in the

same manner for AAA batteries.

Revised Stand Parts

REF PART # DESCRIPTION

141V2 P0495X141V2 DIGITAL READOUT BRACKET V2.03.15

142V2 P0495X142V2 FLAT HD SCR M3-.5 X 6

147V2** P0495X147V2 DIGITAL READOUT ASSEMBLY V2.03.15

147-1V2 P0495X147-1V2 BATTERY AA V2.03.15

149V2 P0495X149V2 SWITCH PLATE V2.03.15

189 P0495X189 STRAIN RELIEF 1/2"-3/4" SNAP-IN ST

149V2

142V2

189

147V2

141V2

147-1V2

** PART 147V2 INCLUDES PART 168-3V2.

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

Model G0495X

***IMPORTANT UPDATE***

For Machines Mfd. Since 05/16

and Owner's Manual Revised 11/13

-2- G0495X Update (Mfd. Since 5/16)

Revised Run Capacitor Wiring

Revised Start Capacitor Wiring Revised Magnetic Switch

Revised Junction Box Wiring

G0495X Update (Mfd. Since 5/16) -3-

Ground

AMP

RESET

96 98

1/2

T1/2 T3/6 NO14

3/4

T2/4

L1/1 L3/5 NO13

L2/3

5/6

OFF

SDE

MA-18

RA-20

Hot

Ground

6-20 Plug

(As Recommended)

220

VAC

START

Ground

STOP

POWER

CONTROL PANEL (viewed from behind)

MAGNETIC

SWITCH

DIGITAL

READOUT

Ground

220V

MOTOR

The motor wiring shown here is

current at the time of printing, but it

may not match your machine.

Always use the wiring diagram

inside the motor junction box.

13 14

22 21

14 22 13

X1 X2

Run

Capacitor

40MFD

300VAC

Start

Capacitor

500MFD

125VAC

NC 22

NC 21

(2 AA Batteries)

1.5V,

357/303

Battery

SENSOR

G0495X Revised Wiring Diagram

See Figure 73

See Figure 72

-4- G0495X Update (Mfd. Since 5/16)

MENU/RETURN: Toggles between ORG and

MAIN menu. ORG establishes the zero point for

absolute values shown on the digital readout.

ABS/REL: Toggles between absolute and relative

modes. Absolute mode shows the total depth of

cut in relation to an absolute zero point. Relative

mode shows how much the table has moved up

or down in relation to an arbitrarily chosen zero

point. To select relative mode, press the ABS/REL

button until REL is displayed. To return to absolute

mode, press the ABS/REL button again.

For example, to use absolute and relative

modes:

1. Follow Steps 1–4 in Calibrating Infeed

Table on Page 41 of Owner's Manual.

2. Press MENU/RETURN button to display

ORG.

3. Press ZERO/ENTER button twice. This sets

an absolute zero point and returns you to

main menu.

4. Move infeed table down until display reads

0.125" (the max cut allowed).

5. Press ABS/REL button to toggle to relative

mode, press ZERO/ENTER button to set

arbitrary zero point, then move infeed table

up -0.010".

6. Press ABS/REL button to toggle back to

absolute mode. The screen displays 0.115",

the total depth of cut relative to absolute zero

point set in Step 2.

Digital Readout

To use zero or enter modes:

1. Make sure two included AA batteries are

installed in control panel (refer to Page 18 in

Owner's Manual, for installation instructions).

2. Press ABS/REL button to enter absolute

mode.

3. Raise or lower infeed table to desired cutting

depth.

4. Press ABS/REL button to enter relative mode.

5. Press ZERO/ENTER button to reset digital

readout to 0.000.

MM/INCH: Toggles between inch and metric

measurements.

ZERO/ENTER: Push to reset display to 0.000 in

relative mode. Follow Step 2 in the prior example

to reset display to 0.000 in absolute mode.

Figure 1. Digital readout.

ZERO/

ENTER

mm/inch

MENU/

RETURN

ABS/REL

Calibrating Rear Sensor

The rear DRO sensor and magnetic strip can be

calibrated to ensure optimum accuracy of the

DRO. Complete the steps below after installing

new batteries in the DRO.

To calibrate rear sensor:

1. Raise the infeed bed up all the way.

2. Press MENU/RETURN button once, then

press ABS/REL or MM/INCH button until

TUNE displays on DRO with icon.

3. Press ZERO/ENTER button. The icon

flashes. TUNE — displays. Quickly proceed

to next step.

Note: If no action is taken within 30 seconds,

the screen returns to normal mode.

4. Use outfeed handwheel to lower, raise, and

lower bed again within 30 seconds.

TUNE — — displays and flashes

rapidly. This indicates calibration procedure

is complete. The screen returns to normal

mode.

MODEL G0495X

8" JOINTER

w/DIGITAL READOUT

OWNER'S MANUAL

(For models manufactured since 6/11)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL10436 PRINTED IN TAIWAN V2.11.13

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Machine Data Sheet ...................................... 3

Identification ................................................... 5

Control Panel & Digital Sensor Features ....... 6

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety Instructions for Jointers ..... 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 12

Unpacking .................................................... 12

Items Needed for Setup ............................... 12

Inventory ...................................................... 13

Cleanup ........................................................ 14

Site Considerations ...................................... 15

Moving & Placing Jointer ............................. 16

Anchoring to Floor ....................................... 16

Dust Collection ............................................. 17

Setting Outfeed Table Height ...................... 17

Digital Readout Batteries ............................. 18

Test Run ...................................................... 19

Recommended Adjustments ........................ 20

SECTION 4: OPERATIONS ........................... 21

Basic Jointer Controls .................................. 21

Digital Sensor & Readout ............................ 23

Stock Inspection & Requirements................ 26

Squaring Stock............................................. 27

Surface Planing............................................ 28

Edge Jointing ............................................... 29

Bevel Cutting................................................ 30

Rabbet Cutting ............................................. 31

SECTION 5: ACCESSORIES ......................... 32

SECTION 6: MAINTENANCE ......................... 34

Schedule ...................................................... 34

Cleaning ....................................................... 34

Unpainted Cast Iron ..................................... 34

Lubrication ................................................... 34

SECTION 7: SERVICE ................................... 35

Troubleshooting ........................................... 35

Checking/Adjusting Table Parallelism ......... 37

Replacing Carbide Inserts ........................... 40

Setting Infeed Table ..................................... 41

Calibrating Infeed Table ............................... 41

Calibrating Digital Sensor & Readout .......... 42

Cutterhead Guard ........................................ 42

Setting Fence Stops .................................... 43

V-Belt ........................................................... 45

Pulley Alignment .......................................... 46

Electrical Components ................................. 47

Wiring Diagram ............................................ 48

Fence Parts Breakdown & List .................... 49

Base Parts Breakdown & List ...................... 50

Table Parts Breakdown & List ..................... 51

Stand Parts Breakdown & List ..................... 52

Stand Parts List ........................................... 53

Label Placement .......................................... 54

WARRANTY & RETURNS ............................. 57

-2- Model G0495X (Mfd. Since 6/11)

INTRODUCTION

We are proud to provide a high-quality owner’s

manual with your new machine!

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

contained inside. Sometimes we make mistakes,

but

our policy of continuous improvement

also

means that

sometimes the machine

you receive

will be slightly different than what is shown in

the manual

If you find this to be the case, and the difference

between the manual and machine leaves you

confused about a procedure

, check our website

for an updated version. W

e post current

manuals

and

manual updates for free on our website at

www.grizzly.com

Alternatively, you can call our Technical Support

for help. Before calling, please write down the

Manufacture Date

and Serial Number

stamped

into the machine ID label (see below). This infor-

mation helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: manuals@grizzly.com

Contact Info

Model G0495X (Mfd. Since 6/11) -3-

The information contained herein is deemed accurate as of 11/11/2013 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3Model G0495X

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0495X 8" X 84" JOINTER WITH EXCLUSIVE

DIGITAL HEIGHT READOUT

Product Dimensions:

Weight.............................................................................................................................................................. 596 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 83 x 24-1/2 x 44 in.

Footprint (Length x Width)..................................................................................................................... 45-3/4 x 15 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 796 lbs.

Length x Width x Height....................................................................................................................... 87 x 28 x 43 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating........................................................................................................................................ 15A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 12 AWG

Plug Included........................................................................................................................................................... No

Recommended Plug Type..................................................................................................................................... 6-20

Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 3 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 15A

Speed................................................................................................................................................ 3450 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Cutting Capacities

Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R

Maximum Width of Cut................................................................................................................................ 8 in.

Maximum Depth of Cut............................................................................................................................. 1/8 in.

Minimum Workpiece Length...................................................................................................................... 10 in.

Minimum Workpiece Thickness................................................................................................................ 1/2 in.

Maximum Rabbeting Depth...................................................................................................................... 1/2 in.

Number of Cuts Per Minute..................................................................................................................... 28,000

Machine Data Sheet

-4- Model G0495X (Mfd. Since 6/11)

The information contained herein is deemed accurate as of 11/11/2013 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3Model G0495X

Fence Information

Fence Length............................................................................................................................................. 38 in.

Fence Width.......................................................................................................................................... 1-1/2 in.

Fence Height......................................................................................................................................... 4-3/4 in.

Fence Stops............................................................................................................................. 45, 90, 135 deg.

Cutterhead Information

Cutterhead Type........................................................................................................................................ Spiral

Cutterhead Diameter........................................................................................................................... 3-1/16 in.

Number of Cutter Spirals.................................................................................................................................. 4

Number of Indexable Cutters.......................................................................................................................... 36

Cutterhead Speed............................................................................................................................. 7000 RPM

Cutter Insert Information

Cutter Insert Type.................................................................................................................. Indexable Carbide

Cutter Insert Length................................................................................................................................. 15 mm

Cutter Insert Width................................................................................................................................... 15 mm

Cutter Insert Thickness........................................................................................................................... 2.5 mm

Table Information

Table Length........................................................................................................................................ 82-1/2 in.

Table Width........................................................................................................................................... 8-1/8 in.

Table Thickness.................................................................................................................................. 3-5/16 in.

Floor to Table Height................................................................................................................................. 31 in.

Table Adjustment Type..................................................................................................................... Handwheel

Table Movement Type.................................................................................................................. Parallelogram

Construction

Base..................................................................................................................................................... Cast Iron

Body Assembly.................................................................................................................................... Cast Iron

Cabinet.................................................................................................................................... Pre-formed Steel

Fence Assembly.................................................................................................................................. Cast Iron

Guard.......................................................................................................................................... Die Cast Metal

Table....................................................................................................................... Precision Ground Cast Iron

Paint........................................................................................................................................... Powder Coated

Other Information

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes

Serial Number Location .................................................................................................. ID Label on Front of Cabinet

ISO 9001 Factory .................................................................................................................................................. Yes

CSA Certified .......................................................................................................................................................... No

Model G0495X (Mfd. Since 6/11) -5-

Figure 1. G0495X identification.

A. Outfeed Table

B. Fence

C. Rabbeting Extension

D. Cutterhead Guard

E. Fence Tilt Handle

F. Control Panel with Digital Readout

G. Depth Scale

H. Infeed Table

Identification

BCDEF

G H I J K

I. Fence Adjustment Wheel

J. Fence Lock

K. Tilt Lock

L. Digital Sensor

M. Infeed Depth Stops

N. Infeed Handwheel

O. Outfeed Handwheel

P. Outfeed Depth Stops

-6- Model G0495X (Mfd. Since 6/11)

Control Panel & Digital Sensor Features

Figure 2. Control panel and digital readout features.

A. POWER Light

B. STOP Button

C. START Button

D. OFF/ON Button

E. IN/MM Button

F. M Button

G. ZERO Button

H. Digital Display

E F GD

Figure 3. Infeed table digital sensor and

controls.

I. ON/OFF/ZERO Button

J. HOLD Button

K. ABS Button

L. MM/IN Button

M. SET Button

N. TOL Button

O. Digital Readout

Model G0495X (Mfd. Since 6/11) -7-

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

-8- Model G0495X (Mfd. Since 6/11)

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to avoid

accidental slips, which could cause loss of work-

piece control.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe

operation. Immediately repair or replace damaged

or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

Model G0495X (Mfd. Since 6/11) -9-

Additional Safety Instructions for Jointers

JOINTER INJURY RISKS. Familiarize yourself

with the main injury risks associated with joint-

ers—always use common sense and good judge-

ment to reduce your risk of injury. Main injury

risks from jointers: amputation/lacerations from

contact with the moving cutterhead, entangle-

ment/crushing injuries from getting caught in

moving parts, blindness or eye injury from flying

wood chips, or impact injuries from workpiece

kickback.

KICKBACK. Know how to reduce the risk of kick-

back and kickback-related injuries. “Kickback”

occurs during the operation when the workpiece is

ejected from the machine at a high rate of speed.

Kickback is commonly caused by poor workpiece

selection, unsafe feeding techniques, or improper

machine setup/maintenance. Kickback injuries

typically occur as follows: (1) operator/bystanders

are struck by the workpiece, resulting in impact

injuries (i.e., blindness, broken bones, bruises,

death); (2) operator’s hands are pulled into blade,

resulting in amputation or severe lacerations.

GUARD REMOVAL. Except when rabbeting,

never remove guards during operation or while

connected to power. Always replace guard after

rabbeting. You could be seriously injured if you

accidentally touch the spinning cutterhead or

get entangled in moving parts. Before removing

sawdust, turn jointer OFF and disconnect power

before clearing. Immediately replace guards.

DULL/DAMAGED KNIVES/INSERTS. Only use

sharp, undamaged knives/inserts. Dull, damaged

or rusted knives/inserts increase risk of kickback.

OUTFEED TABLE ALIGNMENT. To reduce the

risk of kickback and personal injuries, keep the

outfeed table even with the knives/inserts at top

dead center (the highest point during rotation).

If the outfeed table is set too low, the workpiece

may rock against the cutterhead. If the table is set

too high, the workpiece may hit the outfeed table

and get stuck over the cutterhead.

INSPECTING STOCK. To reduce the risk of

kickback injuries or machine damage, thoroughly

inspect and prepare the workpiece before cutting.

Verify the workpiece is free of nails, staples, loose

knots or other foreign material. Workpieces with

minor warping should be surface planed first with

the cupped side facing the infeed table.

GRAIN DIRECTION. Jointing against the grain

or end grain increases the required cutting force,

which could produce chatter or excessive chip

out, and lead to kickback.

CUTTING LIMITATIONS. To reduce the risk of

accidental cutterhead contact or kickback, never

perform jointing, planing, or rabbeting cuts on

pieces smaller than 8" long, 3⁄4" wide, or 1⁄4" thick.

MAXIMUM CUTTING DEPTH. To reduce the risk

of kickback, never cut deeper than 1⁄8" per pass.

PUSH BLOCKS. To reduce the risk of accidental

cutterhead contact, always use push blocks when

planing materials less than 3" high or wide. Never

pass your hands directly over the cutterhead with-

out a push block.

WORKPIECE SUPPORT. To reduce accidental

cutterhead contact and kickback, support work-

piece continuously during operation. Position and

guide workpiece with fence; support long or wide

stock with auxiliary stands.

FEED WORKPIECE PROPERLY. To reduce the

risk of kickback, never start jointer with workpiece

touching cutterhead. Allow cutterhead to reach

full speed before feeding. Never back work toward

the infeed table.

SECURE KNIVES/INSERTS. Loose knives or

improperly set inserts can become dangerous

projectiles or cause machine damage. Always

verify knives/inserts are secure and properly

adjusted before operation. Straight knives should

never project more than 1⁄8" (0.125") from cutter-

head body.

-10- Model G0495X (Mfd. Since 6/11)

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrican or

qualified service personnel in accordance with all

applicable codes and standards.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Full-Load Current Rating ................... 15 Amps

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the requirements in the following section.

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one

machine will be running at a time. If this machine

will be connected to a shared circuit where mul-

tiple machines will be running at the same time,

consult a qualified electrician to ensure that the

circuit is properly sized for safe operation.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

Circuit Information

Circuit Requirements

This machine is prewired to operate on a power

supply circuit that has a verified ground and meets

the following requirements:

Nominal Voltage ........................................220V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

Plug/Receptacle ............................. NEMA 6-20

Model G0495X (Mfd. Since 6/11) -11-

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Extension Cords

We do not recommend using an extension cord

with this machine.

If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must

contain a ground wire, match the required plug

and receptacle, and meet the following require-

ments:

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

Grounding Requirements

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

This machine is equipped with a power cord

that has an equipment-grounding wire and a

grounding plug. The plug must only be inserted

into a matching receptacle (outlet) that is prop-

erly installed and grounded in accordance with all

local codes and ordinances.

No adapter should be used with the

required plug. If the plug does not fit the

available receptacle, or the machine must

be reconnected for use on a different type

of circuit, the reconnection must be made

by a qualified electrician and comply with all

local codes and ordinances.

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power

until instructed later in this manual.

Figure 4. Typical 6-20 plug and receptacle.

Grounding Prong

Current Carrying Prongs

6-20 PLUG

GROUNDED

6-20 RECEPTACLE

-12- Model G0495X (Mfd. Since 6/11)

SECTION 3: SETUP

The following items are needed to complete the

setup process, but are not included with your

machine:

Description Qty

• Safety Glasses (for each person) ............... 1

• Straightedge 4' (or longer) .......................... 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• 4" Hose Clamp ........................................... 1

• Forklift, Hoist, or Boom Crane .................... 1

• Lifting Straps (1000 lb. Capacity Min.) ....... 2

Items Needed for

Setup

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663

for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

Unpacking

Model G0495X (Mfd. Since 6/11) -13-

Box 1 Qty

A. Jointer Assembly (not shown) .................... 1

B. Hex Wrench 3mm ....................................... 1

C. Hex Wrench 4mm ....................................... 1

D. Hex Wrench 5mm ....................................... 1

E. Hex Wrench 6mm ....................................... 1

F. Hex Wrench 8mm ....................................... 1

G. Open End Wrench 12/14mm ...................... 1

H. Open End Wrench 14/17mm ...................... 1

I. Phillips Head Screwdriver........................... 1

J. Push Blocks ................................................ 2

K. T-Handle T-25 Torx Driver ......................... 2

L. Inserts 15 x 15 x 2.5 ................................... 5

M. Flat Head Torx Screws #10-32 ................. 10

N. AAA Batteries (not shown) ......................... 2

Figure 5. Tools inventory.

Figure 6. Spiral cutterhead hardware.

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Inventory

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

-14- Model G0495X (Mfd. Since 6/11)

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. Avoid

using these products

to clean machinery.

Many cleaning solvents

are toxic if inhaled. Only

work in a well-ventilated

area.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping

grease from your machine during clean up.

Figure 7. T23692 Orange Power Degreaser.

Cleanup

Model G0495X (Mfd. Since 6/11) -15-

Site Considerations

Weight Load

Refer to the Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20–95% (non-condensing); or the

environment is subject to vibration, shocks, or

bumps.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals,

or other hazards. Make sure to leave access to

a means of disconnecting the power source or

engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

Figure 8. Minimum working clearances.

83"

241/2"

-16- Model G0495X (Mfd. Since 6/11)

The Model G0495X requires the use of lifting

equipment such as a forklift, engine hoist, or

boom crane. DO NOT try to lift the machine by

hand.

To lift the jointer:

1. Unbolt the jointer from the pallet.

2. Wrap lifting straps around the lifting rods, as

shown in Figure 9.

Moving & Placing

Jointer

The Model G0495X is a

heavy machine. Serious

personal injury may occur

if safe moving methods

are not used. To be safe,

get assistance and use

power equipment to move

the shipping crate and

remove the machine from

the crate.

Figure 9. Model G0495X supported evenly by

two lifting straps.

3. With lifting straps positioned evenly, lift the

jointer off of the pallet and place it in the

desired location.

Lifting Rods

Anchoring machinery to the floor prevents tipping

or shifting and reduces vibration that may occur

during operation, resulting in a machine that runs

slightly quieter and feels more solid.

If the machine will be installed in a commercial or

workplace setting, or if it is permanently connect-

ed (hardwired) to the power supply, local codes

may require that it be anchored to the floor.

If not required by any local codes, fastening the

machine to the floor is an optional step. If you

choose not to do this with your machine, we rec-

ommend placing it on machine mounts, as these

provide an easy method for leveling and they have

vibration-absorbing pads.

Anchoring to Floor

Lag shield anchors with lag screws (see below)

are a popular way to anchor machinery to a con-

crete floor, because the anchors sit flush with the

floor surface, making it easy to unbolt and move

the machine later, if needed. However, anytime

local codes apply, you MUST follow the anchoring

methodology specified by the code.

Machine Base

Concrete

Lag Screw

Lag Shield Anchor

Flat Washer

Drilled Hole

Figure 10. Popular method for anchoring

machinery to a concrete floor.

Anchoring to Concrete Floors

Model G0495X (Mfd. Since 6/11) -17-

Figure 11. Dust hose attached to dust port.

Dust Collection

To connect the machine to a dust collector:

1. Fit a 4" dust hose that is connected to a dust

collector over the dust port, as shown in

Figure 11, and secure in place with a hose

clamp.

DO NOT operate the Model G0495X without

an adequate dust collection system. This

jointer creates substantial amounts of wood

dust while operating. Failure to use a dust

collection system can result in short and

long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine

the CFM at the dust port, you must consider

these variables: (1) CFM rating of the dust col-

lector, (2) hose type and length between the

dust collector and the machine, (3) number

of branches or wyes, and (4) amount of other

open lines throughout the system. Explaining

how to calculate these variables is beyond the

scope of this manual. Consult an expert or pur-

chase a good dust collection "how-to" book.

2. Tug the hose to make sure it does not come

off.

Note: A tight fit is necessary for proper per-

formance.

Figure 12. Cutterhead insert at top-dead-center.

Top Dead

Center

Bottom Dead

Center

Setting Outfeed

Table Height

The outfeed table height MUST be level with the

carbide inserts when they are at top-dead-center.

If the outfeed table is set too low, the workpiece

will be tapered from front to back. If the outfeed

table is set too high, the workpiece will hit the edge

of the outfeed table during operation, increasing

the chance of kickback.

To set the outfeed table height:

1. DISCONNECT JOINTER FROM POWER!

2. Move the cutterhead guard out of the way or

remove it, and remove the V-belt guard.

3. Place a straightedge on the outfeed table

so it extends over the cutterhead and rotate

the cutterhead pulley until one of the carbide

inserts is at top-dead-center (TDC), as shown

in Figure 12.

4. When correctly set, the carbide insert will just

touch the straightedge when the insert is at

its highest point of rotation (Figure 13).

Figure 13. Using a straightedge to align outfeed

table height with insert at TDC.

Straightedge

Outfeed Infeed

-18- Model G0495X (Mfd. Since 6/11)

—If your outfeed table is correctly set, no

adjustments are necessary.

—If the insert lifts the straightedge off the

table or the table is below the straightedge,

loosen the outfeed table lock and outfeed

table positive stop bolts and jam nuts

(Figure 1, Page 5) and adjust the outfeed

table height with the handwheel until the

straightedge just touches a insert at its

highest point of rotation.

Tip: Some advanced woodworkers have found

that they can virtually eliminate snipe by set-

ting the outfeed table in the following manner:

Repeat Steps 1-4 using a freshly exposed

insert. Then lower the outfeed table slightly so

the insert lifts the straightedge off the table.

Place a ruler next to the straightedge and rotate

the cutterhead, watching how far the carbide

insert pulls the straightedge. Adjust the outfeed

table and recheck until the straightedge only

moves 5⁄32".

5. Lock the outfeed table, lock the outfeed table

positive stop bolts, and reinstall the cutterhead

guard (Page 42) and V-belt guards.

Digital Readout

Batteries

You must install two AAA batteries into the control

panel for the digital readout to function.

To install the AAA batteries in the control

panel:

1. Unscrew the thumb knob on the rear door

on the back of the control panel, loosen the

Phillips head screw, then swing the door

open.

2. Open the battery holder cover, install the

included batteries, then close the cover.

Note: It may help to loosen the screws on the

front of the panel securing the digital readout

bracket to open the battery cover.

3. Close the rear access door, tighten the

Phillips head screw, then install the thumb

knob.

Figure 14. Rear access door on control panel

(cutaway view for clarity).

Thumb Knob

Access Door

Battery HolderBracket

Phillips Head Screw

Model G0495X (Mfd. Since 6/11) -19-

Test Run

Once assembly is complete, test run the machine

to ensure it is properly connected to power and

safety components function properly.

If you find an unusual problem during the test run,

immediately stop the machine, disconnect it from

power, and fix the problem BEFORE operating the

machine again. The

Troubleshooting

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding

setup instructions have been performed.

Operating an improperly setup machine

may result in malfunction or unexpect-

ed results that can lead to serious injury,

death, or machine/property damage.

Serious injury or death can result from

using this machine BEFORE understanding

its controls and related safety information.

DO NOT operate, or allow others to operate,

machine until the information is understood.

To test run the machine:

1. Make sure you understand the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

Figure 15. Resetting the STOP button.

3. Connect the machine to the power source.

The power light will illuminate.

—If the light does not illuminate, check the

power connection.

4. Push the STOP button in, then twist it clock-

wise so it pops out. When the STOP button

pops out, the switch is reset and ready for

operation (see Figure 15).

-20- Model G0495X (Mfd. Since 6/11)

For your convenience, the adjustments listed

below have been performed at the factory and

no further setup is required to operate your

machine.

However, because of the many variables involved

with shipping, we recommend that you at least

verify the following adjustments to ensure the

best possible results from your new machine.

Step-by-step instructions for these adjustments

can be found in SECTION 7: SERVICE.

Factory adjustments that should be verified:

1. Table Parallelism (Page 37).

2. Infeed Table Calibration (Page 41).

3. Digital Sensor and Readout Calibration

(Page 42).

4. Fence Stop Settings (Page 43).

5. Verify V-Belt Tension Adjustment (Page 45).

Recommended

Adjustments

5. Verify that the machine is operating correctly

by pushing the START button.

—When operating correctly, the machine

runs smoothly with little or no vibration or

rubbing noises.

— Investigate and correct strange or unusual

noises or vibrations before operating the

machine further. Always disconnect the

machine from power when investigating or

correcting potential problems.

6. Press the STOP button to stop the machine.

7. WITHOUT resetting the switch, press the

START button. The machine should not start.

—If the machine does not start, the STOP

button safety feature is working correctly.

The test run is complete.

—If the machine does start (with the STOP

button pushed in), immediately disconnect

power to the machine. The STOP button

safety feature is not working correctly. This

safety feature must work properly before

proceeding with regular operations. Call

Tech Support for help.

Model G0495X (Mfd. Since 6/11) -21-

SECTION 4: OPERATIONS

Basic Jointer

Controls

This section covers the basic controls used during

routine operations.

START Button: Starts motor only if the STOP

button is popped out.

STOP Button: Disables the START button.

Enable the START button by twisting the STOP

button until it pops out.

POWER Light: Indicates machine is correctly

plugged into the power source.

Figure 16. START/STOP button locations.

POWER

Light

START

Button

STOP

Button

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

To reduce risk of eye injury from flying

chips or lung damage from breathing dust,

always wear safety glasses and a respirator

when operating this machine.

If you are not experienced with this type

of machine, WE STRONGLY RECOMMEND

that you seek additional training outside of

this manual. Read books/magazines or get

formal training before beginning any proj-

ects. Regardless of the content in this sec-

tion, Grizzly Industrial will not be held liable

for accidents caused by lack of training.

-22- Model G0495X (Mfd. Since 6/11)

Fence Movement: The fence has a lock that

keeps it in position (Figure 18). To move the

fence, loosen the lock and turn the fence adjust-

ment wheel to slide the fence where needed, then

retighten the lock.

Figure 18. Fence lock location.

Fence Tilting: The tilt lock (Figure 19) secures

the fence at any position in the available range.

The stop block locks the fence for 90° cuts. Two

positive stops stop the fence at 45° inward and

45° outward for common bevel cuts. Even when

the fence is resting against the positive stops, the

tilt lock must be tightened before cutting. Also, the

stop block must be disengaged for 45° outward

bevel cuts.

Figure 19. Tilt lock and stop block locations.

Figure 17. Table control locations.

Table Movement: To move the infeed or outfeed

tables, loosen the table locks (Figure 17), move

the tables with the infeed or outfeed handwheels

(Figure 16), then tighten the table locks.

Outfeed

Table Lock

Tilt Lock

Infeed

Table Lock

Adjustment

Wheel

Fence

Lock

45° Outward

Stop

Stop Block

90° Stop

45° Inward Stop

Outfeed

Handwheel Infeed

Handwheel

Model G0495X (Mfd. Since 6/11) -23-

The digital readout is used in conjunction with

the digital sensor to display the selected cutting

depth. Before using the digital sensor and read-

out, verify calibration on the infeed table (Page

41), digital sensor, and digital readout (Page 42).

Make sure the digital sensor is turned ON before

using the digital readout, otherwise the readout

will not work.

Below is a summary of the features on the rear

digital sensor (Figure 20) and digital readout on

the control panel (Figure 25, Page 25).

Figure 20. Digital sensor.

ON/OFF/ZERO: Turns digital sensor ON or OFF

when pressed for five seconds. Push for two sec-

onds to reset the sensor to 0.000.

HOLD: Freezes the digital display at the current

value.

ABS: Toggles between absolute and incremental

values. Absolute mode shows the total depth of cut

in relation to an absolute zero point. Incremental

mode shows how much the table has moved up or

down relative to an arbitrarily chosen zero point.

To select incremental mode, press the ABS but-

ton, INC is displayed. To return to absolute mode,

press the ABS button, INC disappears.

Digital Sensor &

Readout

Digital Sensor

ABS

mm/in

TOL

SET

HOLD

ON/OFF/ZERO

2. While holding SET, move the cursor to the

fourth digit, then release the SET button

when the desired digit blinks.

MM/IN: Toggles between inch and metric display

units.

SET: Recalls a stored numerical value.

For example, to set the preset to 00.063":

1. Move the infeed table to the desired depth of

cut. In ABS mode press ZERO, then press

SET. On the screen SET will blink and "+" will

appear (Figure 21).

000

SET

Figure 21. Initial SET mode screen.

For example, to use ABS and incremental

modes:

1. Press the ZERO button in ABS mode, then

move the infeed table down until the display

reads 0.125" (the max cut allowed).

2. Press the ABS button to toggle to INC mode,

press the ZERO button to set the arbitrary

zero point, then move the infeed table up

-0.010".

3. Press the ABS button to toggle back to ABS

mode. The screen displays 0.115", the total

depth of cut relative to the absolute zero point

set in Step 1.

3. Press SET six times to increase the value to

4. Hold SET to move the cursor to the fifth digit,

release the SET button, then press it three

times to change the value to 3, as shown in

Figure 22.

-24- Model G0495X (Mfd. Since 6/11)

600

SET

Figure 22. Set value entered.

3. Hold the TOL button down and move the

cursor right three digits until the digit flashes,

then press TOL once to increase the value to

00.100".

4. Hold TOL down to move the cursor right one

digit until it flashes, then press TOL twice

to change that digit to 2 so the value reads

+00.120".

5. Repeat Step 4 in a similar manner to change

the next digit to 5 so the display value is now

+00.125".

Figure 23. Setting upper limit.

000

SET

000

SET

Figure 24. Setting lower limit.

TOL: Use to set the tolerance limits.

In ABS mode, first set the reference dimension,

then set the upper and lower tolerance values.

While setting the tolerance limits, you will not be

able to use the sensor to measure depth of cut.

The upper tolerance limit value must be greater

than the lower limit value, otherwise an error code

(E-01) will appear. If this happens, press ZERO to

return to ABS mode.

For example, to set the reference dimension at

00.063", upper tolerance at 00.125", and lower

tolerance at 00.000":

1. Follow the instructions for setting the refer-

ence dimension to 00.063" on Page 23, then

enter ABS mode.

2. Press the TOL button. SET flashes and

is displayed, indicating the upper limit mode

setting, as shown in Figure 23.

7. To select a lower limit value of +00.000", hold

the TOL button down and move the cursor to

SET, then press TOL again. The tolerances

are set.

8. Raise and lower the infeed table to verify the

tolerance settings.

—If the infeed table is raised or lowered

between 00.125" and 00.000", OK displays

on the screen.

—If the infeed table is lowered below 00.125"

the appears.

—If the infeed table is raised above 00.000"

the appears with a "–".

9. To change the tolerance limits, repeat Steps

2-7.

10. To exit TOL mode, briefly press the TOL but-

ton until all TOL mode icons disappear and

only the preset value 00.063" appears.

5. Hold SET down until "SET" blinks on the dis-

play, then press SET again to set the value.

The preset value can be set positive (+) or nega-

tive (–). When the "+" flashes, press SET to toggle

between "–" and "+".

6. Hold the TOL button down and move the cur-

sor until SET flashes, then press TOL again.

SET flashes and is displayed, indicating the

lower limit mode, as shown in Figure 24.

Model G0495X (Mfd. Since 6/11) -25-

Figure 25. Digital readout.

OFF/ON: Turns digital display ON or OFF.

IN/MM: Toggles between inch and metric mea-

surements.

M: Toggles display between the relative value on

the digital readout and the value displayed on the

rear sensor.

ZERO: Push to reset the display to 0.000.

Digital Readout

in/mm ZERO

OFF/ON

To use the digital readout:

1. Make sure the two included AAA batteries

are installed in the control panel (refer to

Page 18, for installation instructions).

2. Turn the digital sensor ON, then turn ON the

digital readout.

Note: If the rear sensor is not turned ON first,

the front digital readout will display an error

code.

3. Raise or lower the infeed table to the desired

cutting depth. The digital readout displays the

table height measured by the rear sensor.

4. Press the ZERO button to reset the digital

readout. This new zero point is only shown

on the front display.

5. Adjust the table height to the new cutting

depth.

6. Press the M button to switch the digital read-

out back to display the rear digital sensor

cutting depth. This will delete the zero point

set in Step 3.

-26- Model G0495X (Mfd. Since 6/11)

Here are some rules to follow when choosing

and jointing stock:

• DO NOT joint or surface plane stock that

contains large or loose knots. Injury to the

operator or damage to the workpiece can

occur if a knot becomes dislodged during the

cutting operation.

• DO NOT joint or surface plane against the

grain direction. Cutting against the grain

increases the likelihood of stock kickback, as

well as tear-out on the workpiece.

• Jointing and surface planing with the

grain produces a better finish and is safer

for the operator. Cutting with the grain is

described as feeding the stock on the jointer

so the grain points down and toward you as

viewed on the edge of the stock (Figure 26).

Note: If the grain changes direction along the

edge of the board, decrease the cutting depth

and make additional passes.

Stock Inspection &

Requirements

Figure 26. Correct and incorrect grain align-

ment with cutterhead.

With Grain

Against Grain

CORRECT

INCORRECT

• Only process natural wood fiber through

your jointer. Never joint MDF, particle board,

plywood, laminates, drywall, metal, stone,

tile, glass, plastic or other synthetically made

materials.

• Scrape all glue off of boards before joint-

ing.

• Remove foreign objects from the stock.

Make sure that any stock you process with

the jointer is clean and free of any dirt,

nails, staples, tiny rocks or any other foreign

objects, which if they hit the inserts and are

drawn into the dust collector, may cause a

fire hazard. The particles may also damage

the inserts. Wood stacked on a concrete floor

can have small pieces of stone or concrete

pressed into the surface.

• Make sure all stock is sufficiently dried

before jointing. Wood with a moisture con-

tent over 20% will cause unnecessary wear

on the inserts and poor cutting results. Excess

moisture can also hasten rust and corrosion.

• Make sure your workpiece exceeds the

minimum dimension requirements (Figure

27) before edge jointing or surface plan-

ing, or it may break or kick back during

the operation!

Figure 27. Minimum dimensions for edge jointing

and surface planing (jointer).

1⁄2" Min.

1" Min.

12" Min. 12" Min.

1⁄2" Min.

1" Min.

Model G0495X (Mfd. Since 6/11) -27-

Squaring stock involves four steps performed

in the order below:

1. Surface Plane on the Jointer—The concave

face of the workpiece is surface planed flat with

the jointer.

Previously

Surface

Planed Face

2. Surface Plane on a Thickness Planer—The

opposite face of the workpiece is surface planed

flat with a thickness planer.

3. Edge Joint on the Jointer—The concave edge

of the workpiece is jointed flat with the jointer.

Previously

Jointed Edge

4. Rip Cut on a Table Saw—The jointed edge of

the workpiece is placed against a table saw fence

and the opposite edge cut off.

Squaring Stock

-28- Model G0495X (Mfd. Since 6/11)

The purpose of surface planing on the jointer is

to make one flat face on a piece of stock (see

Figures 28 & 29). This is a necessary step when

preparing a workpiece to be run through a planer

when squaring stock.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described. This procedure will better pre-

pare you for the actual operation.

Figure 29. Illustration of surface planing results.

Figure 28. Typical surface planing operation.

Surface Planing To surface plane on the jointer:

1. Read and understand SECTION 1: SAFETY

at the beginning of this manual.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on Page 26.

3. Set the cutting depth for your operation.

(We suggest 1⁄32" for surface planing, using a

more shallow depth for hard wood species or

for wide stock.)

4. Make sure your fence is set to 90˚.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. Start the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with

firm pressure, and feed the workpiece over

the cutterhead.

Note: If your leading hand (with push block)

gets within 4" of the cutterhead, lift it up and

over the cutterhead, and place the push

block on the portion of the workpiece that is

on the outfeed table. Now, focus your pres-

sure on the outfeed end of the workpiece

while feeding, and repeat the same action

with your trailing hand when it gets within 4"

of the cutterhead. To keep your hands safe,

DO NOT let them get closer than 4" from the

cutterhead when it is moving!

8. Repeat Step 7 until the entire surface is

flat.

Failure to use push blocks when surface

planing may result in cutterhead contact,

which will cause serious personal injury.

Always use push blocks to protect your

hands when surface planing on the jointer.

Model G0495X (Mfd. Since 6/11) -29-

To edge joint on the jointer:

1. Read and understand SECTION 1: SAFETY

at the beginning of this manual.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on Page 26.

3. Set the cutting depth for your operation.

(We suggest between 1⁄16" and 1⁄8" for edge

jointing, using a more shallow depth for hard

wood species or for wide stock.)

4. Make sure the fence is set to 90˚.

5. If your workpiece is cupped (warped), place

it so the concave edge is face down on the

surface of the infeed table.

6. Start the jointer.

7. With a push block in your leading hand,

press the workpiece against the table and

fence with firm pressure. Use your trailing

hand to guide the workpiece through the cut,

and feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the

cutterhead, and place it on the portion of

the workpiece that is over the outfeed table.

Now, focus your pressure on the outfeed end

of the workpiece while feeding, and repeat

the same action with your trailing hand when

it gets within 4" of the cutterhead. To keep

your hands safe, DO NOT let them get closer

than 4" from the cutterhead when it is mov-

ing!

8. Repeat Step 7 until the entire edge is flat.

The purpose of edge jointing is to produce a fin-

ished, flat-edged surface (see Figures 30 & 31)

that is suitable for joinery or finishing. It is also a

necessary step when squaring rough or warped

stock.

Figure 31. Illustration of edge jointing results.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

Figure 30. Typical edge jointing operation.

Edge Jointing

-30- Model G0495X (Mfd. Since 6/11)

The purpose of bevel cutting is to cut a specific

angle into the edge of a workpiece (see Figures

32 & 33).

The Model G0495X has preset fence stops at 45˚

inward, 90˚, and 45˚ outward (135˚). If your situ-

ation requires a different angle, the fence can be

locked anywhere between these angles.

To bevel cut on the jointer:

1. Read and understand SECTION 1: SAFETY

at the beginning of this manual.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on Page 26.

3. Set the cutting depth for your operation. (We

suggest between 1⁄16" and 1⁄8" for bevel cut-

ting, using a more shallow depth for hard

wood species or for wide stock.)

4. Make sure your fence is set to the angle of

your desired cut.

5. If your workpiece is cupped (warped), place

it so the concave edge is face down on the

surface of the infeed table.

6. Start the jointer.

7. With a push block in your leading hand

(Figure 32), press the workpiece against

the table and fence with firm pressure, and

feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the

cutterhead, and place the push block on

the portion of the workpiece that is on the

outfeed table. Now, focus your pressure on

the outfeed end of the workpiece while feed-

ing, and repeat the same action with your

trailing hand when it gets within 4" of the

cutterhead. To keep your hands safe, DO

NOT let them get closer than 4" from the

cutterhead when it is moving!

8. Repeat Step 7 until the angled cut is satis-

factory to your needs.

Figure 33. Illustration of bevel cutting results.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to zero, and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

Figure 32. Typical bevel cutting operation, fence

stop at 45˚ outward.

Bevel Cutting

Model G0495X (Mfd. Since 6/11) -31-

To rabbet cut on the jointer:

1. Read and understand SECTION 1: SAFETY

at the beginning of this manual.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on Page 26.

3. Set the cutting depth for your operation. (We

suggest between 1⁄16" and 1⁄8" for rabbet cut-

ting.

4. Remove the cutterhead guard.

5. Make sure your fence is moved forward, so

the amount of infeed/outfeed table exposed

is the same as the size of your rabbet. Also,

make sure your fence is set to 90˚.

6. Start the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with

firm pressure, and feed the workpiece over

the cutterhead.

When the cutterhead guard is removed,

attempting any other cut besides a rabbet

directly exposes the operator to the moving

cutterhead. Always replace the cutterhead

guard after rabbet cutting!

Note: If your leading hand gets within 4" of the

cutterhead, lift it up and over the cutterhead,

and place the push block on the portion of the

workpiece that is on the outfeed table. Now,

focus your pressure on the outfeed end of

the workpiece while feeding, and repeat the

same action with your trailing hand when it

gets within 4" of the cutterhead. To keep your

hands safe, DO NOT let them get closer than

4" from the cutterhead when it is moving!

8. Repeat Step 7 until the your rabbet is cut to

depth.

The purpose of rabbet cutting is to remove a

section of the workpiece edge (see Figures 34

& 35). When combined with another rabbet cut

edge, the rabbet joints create a simple, yet strong

method of joining stock.

Figure 35. Illustration of rabbet cutting effects

and a few sample joints.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

Figure 34. Typical rabbet cutting operation.

Rabbet Cutting

-32- Model G0495X (Mfd. Since 6/11)

SECTION 5: ACCESSORIES

ACCESSORIES

H8029—5 Piece Safety Kit

This kit has four essential jigs. Includes two

push blocks, push stick, featherboard and com-

bination saw and router gauge. Featherboard

fits 3⁄8" x 3⁄4" miter slots. Made of high visibility

yellow plastic.

Figure 37. H8029 5 Piece Safety Kit.

Figure 38. Straightedges.

G9643—8" Precision Straightedge

G9644—12" Precision Straightedge

H2675—16" Precision Straightedge

These grade 00 heavy-duty stainless steel

straightedges are manufactured to DIN874 stan-

dards for professional results in set-up and

inspection work.

G5562—SLIPIT® 1 Qt. Gel

G5563—SLIPIT® 12 oz Spray

G2871—Boeshield® T-9 12 oz Spray

G2870—Boeshield® T-9 4 oz Spray

H3788—G96® Gun Treatment 12 oz Spray

H3789—G96® Gun Treatment 4.5 oz Spray

Figure 36. Recommended products for protect-

ing unpainted cast iron/steel parts on machinery.

Installing unapproved accessories may

cause machine to malfunction, resulting in

serious personal injury or machine damage.

To reduce this risk, only install accessories

recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for

additional recommended accessories.

H9893—10 pk. Carbide Inserts 15x15x2.5mm

Model G0495X (Mfd. Since 6/11) -33-

G9256—6" Dial Caliper

G9257—8" Dial Caliper

G9258—12" Dial Caliper

Required for jointing, planing, or sanding to criti-

cal tolerances. These traditional dial calipers are

accurate to 0.001" and can measure outside

surfaces, inside surfaces, and heights/depths.

Features stainless steel, shock resistant construc-

tion and a dust proof display. An absolute treat for

the perfectionist!

Figure 40. Grizzly® Dial Calipers.

Figure 39. Half-mask respirator with disposable

cartridge filters.

T20514—Small Half-Mask Respirator

T20515—Medium Half-Mask Respirator

T20516—Large Half-Mask Respirator

T20511—Pre-Filter P100

T20539—Cartridge Filter 2PK P100

T20541—Cartridge Filter 2PK P100 & O Vapor

Wood and other types of dust can cause severe

respiratory damage. If you work around dust every-

day, a half-mask respirator can greatly reduce

your risk. Compatible with safety glasses!

T20501—Face Shield Crown Protector 4"

T20502—Face Shield Crown Protector 7"

T20503—Face Shield Window

T20452—"Kirova" Anti-Reflective S. Glasses

T20451—"Kirova" Clear Safety Glasses

H0736—Shop Fox® Safety Glasses

H7194—Bifocal Safety Glasses 1.5

H7195—Bifocal Safety Glasses 2.0

H7196—Bifocal Safety Glasses 2.5

Figure 41. Eye protection assortment.

T20451

H0736

T20452

T20502

T20503

H7194

T21992—Power Twist® V-Belt - 1⁄2" x 48"

Smooth running with less vibration and noise

than solid belts. The Power Twist® V-belt can be

customized in minutes to any size—just add or

remove sections to fit your needs. Size: 1⁄2" x 48";

replaces all "A" sized V-belts. Requires two Power

Twist ® V-belts to replace the stock V-belt on the

Model G0495X.

Figure 42. T21992 Power Twist® V-Belt.

-34- Model G0495X (Mfd. Since 6/11)

SECTION 6: MAINTENANCE

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in serious person-

al injury.

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

Daily Check:

• Vacuum all dust on and around the

machine.

• Wipe down tables and all other unpainted

cast iron with a metal protectant.

• Worn or damaged wires.

• Any other unsafe condition.

Monthly Check:

• V-belt tension, damage, or wear.

• Clean/vacuum dust build up.

• Replace batteries in control panel and digital

sensor as needed.

Schedule

Cleaning the Model G0495X is relatively easy.

Vacuum excess wood chips and sawdust, and

wipe off the remaining dust with a dry cloth. If any

resin has built up, use a resin dissolving cleaner

to remove it. Treat all unpainted cast iron and steel

with a non-staining lubricant after cleaning.

Cleaning

Protect the unpainted cast iron surfaces on the

table by wiping the table clean after every use—

this ensures moisture from wood dust does not

remain on bare metal surfaces.

Unpainted Cast Iron

Since all bearings on the G0495X are sealed and

permanently lubricated, simply leave them alone

until they need to be replaced. DO NOT lubricate

them.

Below is a list of components that require periodic

lubrication. Be careful not to over-lubricate these

components. Large amounts of lubricant will

attract sawdust, causing the metal components to

gum up and bind.

Lubrication

Fence: Place one or two drops of light machine oil

on the fence pivot points (Figure 43) as needed.

Figure 43. Fence lubrication locations.

Gears: Use a small brush to apply multi-purpose

grease to the worm gear shafts and gears (Parts

96, 82 and 83) indicated on Page 50.

Keep tables rust-free with regular applications of

products like G96® Gun Treatment, SLIPIT®, or

Boeshield® T-9 (see Section 5: Accessories on

Page 32 for more details).

Model G0495X (Mfd. Since 6/11) -35-

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-

ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical

Support at (570) 546-9663.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not

start or a breaker

trips.

1. Emergency stop push-button is engaged/

faulty.

2. Wiring is open/has high resistance.

3. Motor START button or STOP switch is at

fault.

4. Fuse has blown.

5. Power supply switched OFF or is at fault.

6. Start capacitor is at fault.

7. Thermal overload relay has tripped.

8. Wall fuse/circuit breaker is blown/tripped.

9. Contactor not getting energized/has burnt

contacts.

10. Motor is at fault.

1. Rotate clockwise slightly until it pops out/replace it.

2. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

3. Replace faulty START OR STOP switch.

4. Correct short/replace fuse on control panel.

5. Ensure power supply is switched on; ensure power

supply has the correct voltage.

6. Test/replace if faulty.

7. Turn cut-out dial to increase working amps and

push the reset pin. Replace if tripped multiple times.

Reduce workload on machine or test and replace

motor. If motor is OK, replace relay.

8. Ensure circuit size is suitable for this machine;

correct for short. Reset/replace fuse or breaker.

9. Test for power on all legs and contactor operation.

Replace unit if faulty.

10. Test/repair/replace.

Machine stalls or is

underpowered.

1. Feed rate/cutting speed too fast for task.

2. Workpiece material is not suitable for this

machine.

3. Belt slipping.

4. Motor connection is wired incorrectly.

5. Motor bearings are at fault.

6. Contactor not getting energized or has poor

contacts.

7. Motor has overheated.

8. Motor is at fault.

1. Decrease feed rate/cutting speed.

2. Only cut wood products; make sure moisture content

is below 20% and there are no foreign materials in

the workpiece.

3. Replace bad belt, align pulleys, and re-tension.

4. Correct motor wiring connections.

5. Test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

6. Test for power on all legs and contactor operation.

Replace if faulty.

7. Clean off motor, let cool, and reduce workload.

8. Test/repair/replace.

Machine has

vibration or noisy

operation.

1. Motor or component is loose.

2. Inserts are at fault.

3. V-belt worn or loose.

4. Pulley is loose.

5. Motor mount loose/broken.

1. Inspect/replace stripped or damaged bolts/nuts, and

re-tighten with thread locking fluid.

2. Rotate or replace inserts causing problem.

3. Inspect/replace belt with a new one (refer to Page

45).

4. Realign/replace shaft, pulley, setscrew, and key as

required.

5. Tighten/replace.

-36- Model G0495X (Mfd. Since 6/11)

Symptom Possible Cause Possible Solution

Machine has

vibration or noisy

operation.

6. Machine is incorrectly mounted or sits

unevenly.

7. Motor fan is rubbing on fan cover.

8. Motor bearings are at fault.

9. Cutterhead bearings at fault.

6. Tighten/replace anchor studs in floor; relocate/shim

machine.

7. Replace dented fan cover; replace loose/damaged

fan.

8. Test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

9. Replace bearing(s)/realign cutterhead.

Symptom Possible Cause Possible Solution

Tables are hard to

adjust.

1. Table lock is engaged or partially engaged.

2. Table stops blocking movement.

1. Completely loosen the table lock.

2. Loosen/reset table positive stops.

Table

Symptom Possible Cause Possible Solution

Excessive snipe

(gouge in the end

of the board that is

uneven with the rest

of the cut).

1. Outfeed table is set too low.

2. Operator pushing down on end of

workpiece.

1. Align outfeed table with cutterhead insert at top dead

center (Page 17).

2. Reduce/eliminate downward pressure on that end of

workpiece.

Workpiece stops in

the middle of the

cut.

1. Outfeed table is set too high. 1. Align outfeed table with cutterhead insert at top dead

center (Page 17).

Chipping. 1. Knots or conflicting grain direction in wood.

2. Nicked or chipped insert.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

1. Inspect workpiece for knots and grain (Page 26);

only use clean stock.

2. Rotate insert to expose sharp edge; replace insert

(Page 40).

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduce cutting

depth when surface planing or working with hard

woods.)

Fuzzy Grain. 1. Wood may have high moisture content or

surface wetness.

2. Dull inserts.

1. Check moisture content and allow to dry if moisture

is too high.

2. Replace inserts (Page 40).

Long lines or ridges

that run along the

length of the board

1. Nicked or chipped insert. 1. Rotate insert to expose sharp edge; replace insert

(Page 40).

Uneven insert

marks, wav y

surface, chatter

marks across board

face.

1. Feeding workpiece too fast. 1. Slow down the feed rate.

Board edge is

concave or convex

after jointing.

1. Board not held with even pressure on infeed

and outfeed table during cut.

2. Board started too uneven.

3. Board has excessive bow or twist along its

length.

4. Insufficient number of passes.

1. Hold board with even pressure as it moves over the

cutterhead.

2. Take partial cuts to remove the extreme high spots

before doing a full pass.

3. Surface plane one face so there is a good surface to

position against the fence.

4. It may take 3 to 5 passes to achieve a perfect edge,

depending on the starting condition of the board and

the depth of cut.

Cutting

Model G0495X (Mfd. Since 6/11) -37-

If the tables are not parallel with the cutterhead or

each other, then poor cutting results and kickback

can occur.

Tools Needed Qty

Straightedge ...................................................... 1

Wrench or Socket 12mm .................................. 1

Wrench or Socket 32mm ................................... 1

Adjustable Wrench 10" ...................................... 1

Hex Wrench 4mm .............................................. 1

Duct Tape .......................................................... 1

Electrical Parts Cleaner ..................................... 1

Checking Outfeed Table

1. DISCONNECT JOINTER FROM POWER!

2. Put on leather gloves.

3. Remove the cutterhead guard and the fence.

4. Loosen the outfeed table lock located at the

front of the machine, then loosen the jam

nuts and positive stop bolts located under the

outfeed table (see Figure 44).

Straightedge

Outfeed Table

5. Place the straightedge on the outfeed table

so it hangs over the cutterhead, then lower

the outfeed table until the straightedge just

touches the cutterhead body, as shown in

Figure 45 (rotate the cutterhead if neces-

sary).

6. Place the straightedge in the positions shown

in Figure 46. In each position, the straight-

edge should touch the cutterhead body and

sit flat on the outfeed table.

Black Lines Represent

Straightedge Positions

From Overhead View

—If the straightedge touches the cutterhead

and sits flat across the outfeed table in

each position, then the outfeed table is

already parallel with the cutterhead. Check

the infeed table to make sure that it is par-

allel with the outfeed table.

—If the straightedge does not touch the

cutterhead and sit flat on the outfeed table

in any of the positions, then the outfeed

table is not parallel with the cutterhead.

Correct the outfeed table parallelism, then

correct the infeed table parallelism.

Figure 45. Adjusting outfeed table even with

cutterhead body.

Figure 46. Straightedge positions for verifying if

outfeed table is parallel with cutterhead.

Checking/Adjusting

Table Parallelism

Figure 44. Outfeed table positive stop bolts.

Jam Nut

Stop Bolts

Jam Nut

-38- Model G0495X (Mfd. Since 6/11)

Adjusting Table Parallelism

For safe and proper cutting results, the tables

must be parallel to the cutterhead. Adjusting them

to be parallel is a task of precision and patience,

and may take up to one hour to complete. Luckily,

this is considered a permanent adjustment and

should not need to be repeated for the life of the

machine.

Due to the complex nature of this task, we rec-

ommend that you double check the current table

positions to make sure that they really need to be

adjusted before starting.

The tables have four eccentric bushings under

each corner that allow the tables to be adjusted

parallel. These eccentric bushings are locked in

place by set screws and adjust when rotated.

The correct order for adjusting the table parallel-

ism is to first adjust the outfeed table parallel with

the cutterhead to within 0.010"-0.012", then adjust

the infeed table parallel with the outfeed table.

When setting the outfeed table, all measurements

must be made from the cutterhead body—not the

inserts.

Checking Infeed Table

1. Follow all the steps for checking the outfeed

table parallelism to first make sure that the

outfeed table is parallel with the cutterhead.

2. Raise the outfeed table higher than the

cutterhead.

3. Loosen the infeed table jam nuts and positive

stop bolts shown in Figure 47.

Straightedge

Outfeed Table Infeed Table

Figure 48. Infeed and outfeed tables set evenly.

5. Place the straightedge in the positions shown

in Figure 49. In each position, the straight-

edge should sit flat against both the outfeed

table and the infeed table.

Black Lines Represent

Straightedge Positions

from Overhead View

—If the straightedge sits flat against both

the infeed and outfeed table in each of the

positions, then the tables are parallel. Set

both table heights (Pages 17 & 41) and

replace the cutterhead guard.

—If the straightedge does not sit flat against

both the infeed and outfeed table in any

of the positions, then follow the Adjusting

Table Parallelism instructions.

Figure 49. Straightedge positions for checking

infeed/outfeed table parallelism.

4. Place the straightedge halfway across the

infeed table and halfway over the outfeed

table, and adjust the infeed table even with

the outfeed table, as shown in Figure 48.

Figure 47. Infeed table positive stop bolts.

Jam Nut Jam Nut

Stop Bolts

Model G0495X (Mfd. Since 6/11) -39-

IMPORTANT: The steps below are intended to be

performed in succession with the steps involved

in checking the outfeed table. Do not continue

until you have followed those steps.

To adjust the table parallelism:

1. Place the straightedge on the outfeed table

so it hangs over the cutterhead, then lower

the outfeed table until the straightedge just

touches the cutterhead body, as shown in

Figure 45 (rotate the cutterhead if neces-

sary).

2. Remove the screw cover (Figure 50) cover-

ing each set screw on the outfeed table.

Note: It may help to clean the screw covers

with electrical parts cleaner. Push duct tape

firmly against the cover, then pull straight

up.

Figure 51. Front eccentric bushings.

Figure 52. Rear eccentric bushings.

3. Loosen each set screw (Figure 50) two turns.

4. Place the straightedge in one of the positions

shown in Figure 46, and adjust the table by

turning the eccentric bushings (Figures 51 &

52) as needed with an adjustable wrench so

that the straightedge touches the cutterhead

while lying flat across the outfeed table.

Repeat this step with each of the remaining

straightedge positions as many times as nec-

essary until the outfeed table is parallel with

the cutterhead to within 0.010"-0.012".

Note: Setting the outfeed table parallel to the

cutterhead within 0.010"-0.012" will produce

high quality results. Going lower than this

number will produce minimal gain.

Figure 50. Screw cover and set screw location.

5. Tighten the set screws and replace the screw

covers on the outfeed table.

6. Remove each of the four screw covers on

the infeed table, and loosen the set screws

underneath.

7. Place the straightedge halfway across the

infeed table and halfway over the outfeed

table, then adjust the infeed table even with

the outfeed table, as shown in Figure 48.

Straightedge

Outfeed Table Infeed Table

Figure 53. Infeed and outfeed tables adjusted

even.

Screw Cover

Set Screw

(Out of View)

-40- Model G0495X (Mfd. Since 6/11)

Replacing Carbide

Inserts

Tools Needed: Qty

T-Handle Wrench w/T-25 Torx Bit ..................... 1

The cutterhead is equipped with 36 indexable car-

bide inserts. Each insert can be rotated to reveal

any one of its four cutting edges. Therefore, if one

cutting edge becomes dull or damaged, simply

rotate it 90˚ to reveal a fresh cutting edge (Figure

54).

In addition, each insert has a reference dot on

one corner. As the insert is rotated, the reference

dot location can be used as an indicator of which

edges are used and which are new. When the

reference dot revolves back around to its starting

position, the insert should be replaced.

To rotate or change a carbide insert:

1. DISCONNECT JOINTER FROM POWER!

2. Remove any sawdust from the head of the

carbide insert Torx screw.

3. Remove the Torx screw and carbide insert.

4. Clean all dust and dirt off the insert and the

cutterhead pocket from which the insert was

removed, and replace the insert so a fresh,

sharp edge is facing outward.

Note: Proper cleaning is critical to achieving

a smooth finish. Dirt or dust trapped between

the insert and cutterhead will slightly raise the

insert, and make noticeable marks on your

workpieces the next time you cut.

5. Lubricate the Torx screw threads with a

light machine oil, wipe the excess oil off the

threads, and torque the Torx screw to 48-50

inch/pounds.

Note: Excess oil may squeeze between the

insert and cutterhead or in the screw hole,

thereby lifting the insert or screw slightly and

affecting workpiece finishes.

Figure 54. Insert rotating sequence.

Reference Dot

8. Place the straightedge in one of the posi-

tions shown in Figure 49, and adjust the

eccentric bushings under the infeed table so

the straightedge lies flat against both tables.

Repeat this step with each of the remaining

straightedge positions as many times as nec-

essary until the infeed table is parallel with

the outfeed table.

9. Tighten the set screws and replace the cov-

ers on the infeed table.

10. Set the outfeed table height (refer to Setting

Outfeed Table on Page 17).

11. Reinstall the cutterhead guard and fence.

Model G0495X (Mfd. Since 6/11) -41-

The infeed table on the Model G0495X has

positive stop bolts that, when properly set up,

allow the operator to quickly adjust the infeed

table between finish/final cuts and shaping/heavy

cuts.

We recommend setting the minimum depth of cut

to 1⁄32" and the maximum depth of cut to 1⁄8" for

most operations. DO NOT exceed 1⁄8" cut per

pass on this machine or the risk of kickback

and serious injury will be greatly increased!

Each positive stop bolt (Figure 55) controls the

top or bottom range of the table movement. The

jam nuts lock the positive stop bolts in position so

they won't move during operation.

Setting Infeed Table

Figure 55. Infeed table positive stop bolts.

Top Height

Jam Nut Jam Nut

Figure 56. Infeed table adjusted even with

outfeed table.

Straightedge

InfeedOutfeed

Calibrating Infeed

Table

The depth scale on the infeed table can be cali-

brated or "zeroed" if it is not correct.

Tools Needed Qty

Straightedge ...................................................... 1

Wrench 12mm ................................................... 1

To calibrate the depth scale:

1. Set the outfeed table height as described in

Setting Outfeed Table Height on Page 17.

2. Move the cutterhead guard out of the way.

3. Place a straightedge across the infeed and

outfeed tables.

4. Adjust the infeed table until it is level with the

outfeed table, as illustrated in Figure 56.

5. Follow instructions on Page 42 to calibrate

the digital sensor and readout so both dis-

play 0.000.

Bottom

Height

-42- Model G0495X (Mfd. Since 6/11)

Calibrating Digital

Sensor & Readout

The digital readout on the control panel displays

the depth of cut using the sensor located on the

back of the jointer. The sensor requires a 1.5V

type 357/303 silver oxide button cell battery and

the display requires two AAA batteries. The 1.5 V

battery is preinstalled at the factory but the AAA

battery must be installed (refer to Page 18, for

installation instructions). To conserve the batter-

ies, turn the displays OFF when not in use.

To calibrate the sensor and display:

1. Follow Steps 1-5 on Page 41 for calibrating

the infeed table.

2. Turn ON the rear sensor, then turn ON the

front digital readout.

3. Press the ZERO buttons on the sensor and

front display, as shown in Figures 57 & 58.

Figure 57. Sensor zero button.

Figure 58. Digital readout zero button.

ZERO Button

Figure 59. Guard mounted with spring tang in

the correct position for proper return tension.

Cutterhead Guard

3. Test the guard by pulling it back and letting

go.

—The guard should quickly snap back over

the cutterhead without dragging across the

table. If it does, tighten the shaft lock.

—If the guard drags across the table, raise

it until it won't drag, then tighten the shaft

lock.

—If the guard does not snap back, remove

it and repeat Steps 1 & 2, increasing the

spring tension as needed.

The cutterhead guard comes pre-installed for

shipping, but it may need to be adjusted if the

guard does not quickly snap back against the

fence when pulled out and let go.

To adjust the cutterhead guard:

1. Loosen the shaft lock (Figure 59) and remove

the cutterhead guard.

2. Wind the tang on the torsion spring clockwise

a quarter turn, and slide the guard shaft into

the casting so the spring tang points toward

the main table but does not overlap it, as

shown in Figure 59.

Shaft Lock

Torsion

Spring Tang

Model G0495X (Mfd. Since 6/11) -43-

The fence stops simplify the task of adjusting the

fence to 45˚ inward, 90˚, and 45˚ outward (135˚).

Tools Needed Qty

45° Square ........................................................ 1

90° Square ........................................................ 1

Sliding Bevel ...................................................... 1

Wrench 12mm ................................................... 1

Wrench 24mm ................................................... 1

Phillips Screwdriver ........................................... 1

To set the 45˚ inward fence stop:

1. Remove the fence assembly from the jointer,

remove the Phillips head screws from the

plate shown in Figure 60 under the fence

carriage. The plate must be removed to

access the adjustment nuts.

Setting Fence Stops

Figure 61. Example of adjusting fence 45˚

inward.

Figure 60. Removing plate to access inward

fence stop.

Adjustment Nuts

Screws

Plate

2. Reinstall the fence assembly on the jointer.

5. Adjust the 45˚ inward fence stop nut until

it makes contact with the back of the shaft

bracket.

6. Retighten the jam nut loosened in Step 4.

7. Remove the fence assembly, reinstall the

plate with the screws removed in Step 1, then

reinstall the fence assembly.

Figure 62. 45˚ inward fence stop jam nut.

4. Loosen the jam nut shown in Figure 62.

3. Using a 45˚ square, adjust the fence to the

45˚ inward position, as shown in Figure 61.

Fence Stop Nut

Shaft Bracket

Jam Nut

-44- Model G0495X (Mfd. Since 6/11)

Figure 64. 90˚ stop block engaged.

3. Loosen the jam nut on the 90˚ fence stop bolt

(Figure 64).

4. Adjust the 90˚ fence stop bolt until it makes

contact with the 90˚ stop block.

5. Retighten the jam nut loosened in Step 3.

Stop Block

Jam Nut

Fence Stop Bolt

2. Flip the 90˚ stop block into the position shown

in Figure 64.

To set the 45˚ outward fence stop:

1. Using a sliding bevel adjusted to 135˚, adjust

the fence to the 135˚ (45˚ outward) position,

as shown in Figure 65.

3. Adjust the 45˚ outward fence stop bolt until it

makes contact with the back of the fence.

4. Retighten the jam nut loosened in Step 2.

Figure 66. 45˚ outward fence stop jam nut.

Jam Nut

Fence Stop Bolt

2. Loosen the jam nut on the 45˚ outward fence

stop bolt (Figure 66).

Figure 65. Adjusting fence 45˚ outward.

To set the 90˚ fence stop:

1. Using a 90˚ square, adjust the fence to the

90˚ position, as shown in Figure 63.

Figure 63. Adjusting fence to 90˚.

Model G0495X (Mfd. Since 6/11) -45-

V-Belt

V-belt removal and replacement involves remov-

ing the V-belt, rolling it off of the pulleys, replacing

it with a new belt, then retensioning it.

Consider replacing the stock belt with a Power

Twist V-belt (see Page 32, Figure 42) to reduce

vibration and noise, and increase belt lifespan.

To adjust/replace the V-belt:

1. DISCONNECT JOINTER FROM POWER!

2. Remove the rear access panel and V-belt

guard.

3. Using a 17mm wrench, loosen the fasteners

on the tension rod shown in Figure 67.

Figure 67. Fasteners needed to be loosened for

V-belt replacement.

Tension Rod

4. Lift the motor up, slide the V-belt off of the

motor and cutterhead pulleys, and replace it

with a new one.

Pulley

Deflection

Pulley

Figure 68. Checking V-belt tension.

1⁄2"

5. Lower the motor and adjust the V-belt ten-

sion with the tension rod fasteners so there is

approximately 1/2" deflection when the belt is

pushed with moderate pressure, as shown in

Figure 68.

6. Replace the rear access panel and the V-belt

guard.

Fasteners

-46- Model G0495X (Mfd. Since 6/11)

— If the pulleys are aligned, go to Step 8.

— If the pulleys are NOT aligned, perform

Steps 4–8.

4. Loosen the motor mount fasteners shown in

Figure 71.

Figure 70. Pulleys aligned.

Cutterhead

Pulley

Motor

Pulley

Alignment

Figure 71. Motor mount fasteners.

5. Shift the motor horizontally as needed to align

the motor pulley with the cutterhead pulley.

6. Tighten the motor mount fasteners. The

V-belt should be parallel and aligned as

shown in Figure 70.

7. Reinstall the fence assembly, rear access

panel, and V-belt guard.

Pulley Alignment

Pulley alignment is another important factor in

power transmission and belt life. The pulleys

should be parallel to each other and in the same

plane (coplaner) for optimum performance.

Each pulley can be adjusted by loosening the

motor mount fasteners, sliding the motor in or out,

and retightening the fasteners to lock the motor

pulley in place.

Tools Needed: Qty

Wrench or Socket 17mm ................................... 1

To align the pulleys:

1. DISCONNECT JOINTER FROM POWER!

2. Remove the rear access cover, V-belt guard

and the fence assembly.

3. Place a straightedge against both pulleys

(Figure 69) and check to make sure that they

are aligned and that the V-belt is straight up

and down (see Figure 70).

Figure 69. Checking belt alignment.

Fasteners

Straightedge

Model G0495X (Mfd. Since 6/11) -47-

Electrical Components

Figure 72. Capacitor wiring.

Figure 73. Magnetic switch wiring.

-48- Model G0495X (Mfd. Since 6/11)

Ground

AMP

RESET

96 98

1/2

2/T1 6/T3 14

3/4

4/T2

1/L1 5/L3 13

3/L2

5/6

OFF

SDE

MA-18

RA-20

Hot

Ground

6-20 Plug

(As Recommended)

220

VAC

START

Ground

STOP

POWER

CONTROL PANEL (viewed from behind)

MAGNETIC

SWITCH

DIGITAL

READOUT

Ground

220V

MOTOR

The motor wiring shown here is

current at the time of printing, but it

may not match your machine.

Always use the wiring diagram

inside the motor junction box.

13 14

22 21

14 22 13

X1 X2

Run

Capacitor

40MFD

300VAC

Start

Capacitor

500MFD

125VAC

NO 16

NO 15

(2 AAA Batteries)

1.5V,

357/303

Battery

SENSOR

Wiring Diagram

See Figure 73

See Figure 72

Figure 74. Junction box wiring.

Model G0495X (Mfd. Since 6/11) -49-

155

139

157

156

Fence Parts Breakdown & List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0495X001 HANDWHEEL 25 P0495X025 HEX BOLT 5/16-18 X 1-1/4

2 P0495X002 SET SCREW 1/4-20 X 3/8 26 P0495X026 HEX NUT 5/16-18

3 P0495X003 EXT RETAINING RING 15MM 27 P0495X027 SPECIAL BOLT

4 P0495X004 ROLL PIN 4 X 25 28 P0495X028 HEX NUT 3/8-16

5 P0495X005 GEAR SHAFT 29 P0495X029 HEX BOLT 5/16-18 X 1-3/4

6 P0495X006 FENCE BRACKET 30 P0495X030 CAP SCREW 1/4-20 X 1

7 P0495X007 PLATE 31 P0495X031 BRACKET

8 P0495X008 FLAT WASHER 6MM 32 P0495X032 HANDLE

9 P0495X009 CAP SCREW 1/4-20 X 3/8 33 P0495X033 SHAFT

10 P0495X010 TABLE BRACKET 34 P0495X034 PIVOT NUT

11 P0495X011 FLAT HD SCR M5-.8 X 12 35 P0495X035 COLLAR

12 P0495X012 BAR 36 P0495X036 HEX NUT 5/16-18

13 P0495X013 FLAT WASHER 6MM 37 P0495X037 ROD

14 P0495X014 LOCKING HANDLE ASSEMBLY 38 P0495X038 HEX NUT 7/16-14

15 P0495X015 SPECIAL WASHER 39 P0495X039 STOP TAB

16 P0495X016 FENCE LOCK NUT 40 P0495X040 ADAPTER

17 P0495X017 ROLL PIN 4 X 12 41 P0495X041 ADAPTER SCREW

18 P0495X018 STOP BLOCK 42 P0495X042 FENCE

19 P0495X019 SPECIAL BOLT 5/16-18 X 3/8 69 P0495X069 FENCE ADJUSTMENT WHEEL HANDLE

20 P0495X020 CAP SCREW 3/8-16 X 1-1/4 139 P0495X139 BOLT

21 P0495X021 FLAT WASHER 10MM 155 P0495X155 TILT LOCK

22 P0495X022 FENCE HINGE 156 P0495X156 KEY 9.5 x 9.5 x 268

23 P0495X023 SPECIAL BOLT 157 P0495X157 ROLL PIN 4 x 14

24 P0495X024 HEX NUT 1/2-20

-50- Model G0495X (Mfd. Since 6/11)

Base Parts Breakdown & List

95 96 3

140

92 93

154

100

100158

144

145 100

154

168-2

168-15

168-11

168-12

168 168-14

168-4

168-10

168-3

168-5

168-13

168-7

168-8

168-10

168-9

168-6

8990

9596 3

8382815380

26874

123

140

154 100

144

145 100

154

147

171

172

173

168

115

158

164

166

167

156

143 74

157

158

159

160

122 168

168-2

161

162

161

122

169 163

170

169 9

131

174

REF PART # DESCRIPTION REF PART # DESCRIPTION

3 P0495X003 EXT RETAINING RING 15MM 100 P0495X100 FLAT WASHER 5MM

4 P0495X004 ROLL PIN 4 X 25 140 P0495X140 BUSHING

26 P0495X026 HEX NUT 5/16-18 144 P0495X144 RIGHT DUST PLATE

53 P0495X053 EXT RETAINING RING 9MM 145 P0495X145 LEFT DUST PLATE

77 P0495X077 KNOB 154 P0495X154 PHLP HD SCR 10-24 X 1/4

78 P0495X078 GUARD COVER 158 P0495X158 POINTER

79 P0495X079 DOUBLE-END STUD 168 P0495X168 SENSOR ASSEMBLY

80 P0495X080 INT RETAINING RING 25MM 168-2 P0495X168-2 CORD

81 P0495X081 BALL BEARING 6000ZZ 168-3 P0495X168-3 DIGITAL SENSOR W/SLIDING SHAFT

82 P0495X082 PINION GEAR 168-4 P0495X168-4 CAP SCREW M5-.8 X 8

83 P0495X083 SHAFT 168-5 P0495X168-5 PHLP HD SCR M3-.5 X 12

87 P0495X087 HEX BOLT 5/16-18 X 1-3/4 168-6 P0495X168-6 PHLP HD SCR M5-.8 X 8

88 P0495X088 HEX BOLT 5/16-18 X 1 168-7 P0495X168-7 BALL BEARING 606

89 P0495X089 HEX BOLT 3/8-16 X 2 168-8 P0495X168-8 BUSHING

90 P0495X090 FLAT WASHER 10MM 168-9 P0495X168-9 FLAT WASHER 5MM

91 P0495X091 LIFTING ROD 168-10 P0495X168-10 FLAT WASHER 3MM

92 P0495X092 LOCKING NUT 168-11 P0495X168-11 CAP SCREW 5/16-18 X 3/4

93 P0495X093 HANDWHEEL ASSEMBLY 168-12 P0495X168-12 FLAT WASHER 8MM

94 P0495X094 BALL BEARING 6002ZZ 168-13 P0495X168-13 PLATE

95 P0495X095 KEY 5 X 5 X 10 168-14 P0495X168-14 COVER

96 P0495X096 SPIRAL GEAR SHAFT 168-15 P0495X168-15 BATTERY 1.5V SILVER OXIDE 357/303

98 P0495X098 BASE

Model G0495X (Mfd. Since 6/11) -51-

133

178

176

175

48 9

49 54

47 43

72 84

179

177

180

181

186V2

184

127

45-1

45-2

45-3

45-4

45-5

45-6

45-7

45-8 45-9

45-10

46 44

47 43

Table Parts Breakdown & List

REF PART # DESCRIPTION REF PART # DESCRIPTION

9 P0495X009 CAP SCREW 1/4-20 X 3/8 58 P0495X058 CUTTERHEAD GUARD LOCK HANDLE

43 P0495X043 SET SCREW 5/16-18 X 3/8 61 P0495X061 FRONT TABLE

44 P0495X044 ECCENTRIC BUSHING 62 P0495X062 SHAFT

45 P0495X045 SP CUTTERHEAD ASSEMBLY 63 P0495X063 SHAFT

45-1 P0495X045-1 SPIRAL CUTTERHEAD 64 P0495X064 BRACKET

45-2 P0495X045-2 CARBIDE INSERTS 15 X 15 X 2.5 65 P0495X065 SET SCREW 5/16-18 X 1/2

45-3 P0495X045-3 FLAT HD TORX SCR #10-32 X 1/2 66 P0495X066 ROD SHAFT

45-4 P0495X045-4 LEFT BEARING SUPPORT BLOCK 67 P0495X067 ROD BRACKET

45-5 P0495X045-5 BALL BEARING 6203ZZ 68 P0495X068 CAP SCREW 1/4-20 X 3/4

45-6 P0495X045-6 KEY 5 X 5 X 30 70 P0495X070 LEFT ELEVATE BRACKET

45-7 P0495X045-7 RIGHT BEARING SUPPORT BLOCK 71 P0495X071 RIGHT ELEVATE BRACKET

45-8 P0495X045-8 SET SCREW M4-.7 X 10 72 P0495X072 SENSOR MOUNT BLOCK

45-9 P0495X045-9 CUTTERHEAD PULLEY 76 P0495X076 SCREW COVER

45-10 P0495X045-10 BALL BEARING 6203ZZ 84 P0495X084 CAP SCREW 5/16-18 X 3/4

46 P0495X046 REAR TABLE 127 P0495X127 CAP SCREW 5/16-18 X 1-3/4

47 P0495X047 BUSHING 133 P0495X133 PUSH BLOCK

48 P0495X048 CHIPBREAKER 175 P0495X175 HEX WRENCH 3MM

49 P0495X049 BLADE GUARD 176 P0495X176 HEX WRENCH 4MM

50 P0495X050 ROLL PIN 6 X 28 177 P0495X177 HEX WRENCH 5MM

51 P0495X051 SHAFT 178 P0495X178 HEX WRENCH 6MM

52 P0495X052 ROLL PIN 5 X 40 179 P0495X179 HEX WRENCH 8MM

53 P0495X053 EXT RETAINING RING 9MM 180 P0495X180 WRENCH 12 X 14

54 P0495X054 TORSION SPRING 181 P0495X181 WRENCH 14 X 17

55 P0495X055 FENCE LINK 184 P0495X184 PHILLIPS SCREWDRIVER #1

56 P0495X056 FLAT WASHER 10MM 186V2 P0495X186V2 T-HANDLE T-25 TORX DRIVER V2.06.11

57 P0495X057 HEX BOLT 3/8-16 X 1-1/4

-52- Model G0495X (Mfd. Since 6/11)

108

113

115

114

111

110

106

107

105

104

109

107

103 2

103

102

117

118

128

121

124

101

125

112 182

182

126

146

148

120

116

149 150

151 152

119

100

122

100

153

115

147

147-1

141

142

102-2

102-1 102-3

102-4

102-7

102-5

102-6

125-3

125-2

125-4

125-5

125-6

125-7

125-1

102-8

102-11

102-10

102-9

161

163

162

Stand Parts Breakdown & List

Model G0495X (Mfd. Since 6/11) -53-

REF PART # DESCRIPTION REF PART # DESCRIPTION

2 P0495X002 SET SCREW 1/4-20 X 3/8 117 P0495X117 FLAT HD SCR 1/4-20 X 3/4

8 P0495X008 FLAT WASHER 6MM 118 P0495X118 REAR ACCESS PLATE

60 P0495X060 SWITCH PLATE 119 P0495X119 CONTROL PANEL COVER

85 P0495X085 CAP 120 P0495X120 STRAIN RELIEF NB-2430

86 P0495X086 CAP SCREW M6-1 X 10 121 P0495X121 SWITCH BRACKET ASSEMBLY

99 P0495X099 CAP SCREW M5-.8 X 8 122 P0495X122 CAP SCREW 1/4-20 X 1/2

101 P0495X101 V-BELT A-51 124 P0495X124 STRAIN RELIEF NB-1722

102 P0495X102 MOTOR 3HP 220V 1-PH 125 P0495X125 MAGNETIC SWITCH

102-1 P0495X102-1 FAN COVER 125-1 P0495X125-1 MAG SWITCH BACK COVER

102-2 P0495X102-2 FAN 125-2 P0495X125-2 CONTACTOR SDE MA-18 220V

102-3 P0495X102-3 S CAPACITOR COVER 125-3 P0495X125-3 OL RELAY SDE RA-20 12-18A

102-4 P0495X102-4 S CAP 500M 125V 1-1/2 X 3-1/2 125-4 P0495X125-4 MAG SWITCH FRONT COVER

102-5 P0495X102-5 R CAPACITOR COVER 125-5 P0495X125-5 NYLON SCREW M10-1.5 X 22

102-6 P0495X102-6 R CAP 40M 300V 1-1/2 X 2-3/8 125-6 P0495X125-6 POWER CORD 12G 3C

102-7 P0495X102-7 JUNCTION BOX 125-7 P0495X125-7 CONTROL PANEL CORD 16AWG X 5C

102-8 P0495X102-8 CENTRIFUGAL SWITCH 126 P0495X126 STRAIN RELIEF SB8R-1

102-9 P0495X102-9 MOTOR PULLEY 128 P0495X128 STAND

102-10 P0495X102-10 SET SCREW 1/4-20 X 3/8 141 P0495X141 DIGITAL READOUT BRACKET

102-11 P0495X102-11 KEY 5 X 5 X 45 142 P0495X142 FLAT HD SCR M3-.5 X 8

103 P0495X103 SHAFT 146 P0495X146 PHLP HD SCR M5-.8 X 8

104 P0495X104 HEX NUT M10-1.5 147 P0495X147 DIGITAL READOUT ASSEMBLY

105 P0495X105 ADJUSTING SHAFT 147-1 P0495X147-1 BATTERY AAA

106 P0495X106 MOTOR PLATE 148 P0495X148 MOTOR CORD 12AWG X 3C

107 P0495X107 FLAT WASHER 8MM 149 P0495X149 SWITCH PLATE

108 P0495X108 SET SCREW M6-1 X 8 150 P0495X150 LIGHT 250V 1.2W JG18

109 P0495X109 COLLAR 151 P0495X151 STOP SWITCH

110 P0495X110 PHLP HD SCREW 1/4-20 X 1/2 152 P0495X152 START SWITCH

111 P0495X111 DUST CHUTE 153 P0495X153 EXT TOOTH WASHER 4MM

112 P0495X112 HEX BOLT 3/8-16 X 6 161 P0495X161 ACCESS DOOR

113 P0495X113 HEX NUT M5-.8 162 P0495X162 SPECIAL SCREW

114 P0495X114 FRONT COVER 163 P0495X163 KNOB M6-1

115 P0495X115 PHLP HD SCR M4-.7 X 8 182 P0495X182 STRAIN RELIEF

116 P0495X116 BUTTON HD CAP SCR M4-.7 X 12

Stand Parts List

-54- Model G0495X (Mfd. Since 6/11)

200 201 202

203

204

205

206

207

208

209

210

211

212

Label Placement

REF PART # DESCRIPTION

200 P0495X200 MACHINE ID LABEL

201 PLABEL-29 CUTTERHEAD GUARD LABEL

202 P0495X202 FENCE/CUTTERHEAD LABEL

203 PLABEL-14 ELECTRICITY LABEL

204 PLABEL-36 DISCONNECT 220V POWER LABEL

205 PLABEL-12A READ MANUAL-VERTICAL NS 7/05 LABEL

206 PPAINT-1 "GRIZZLY GREEN" TOUCH-UP PAINT

207 P0495X207 EXTREME SERIES PLATE

208 G8589 GRIZZLY NAMEPLATE-LARGE

209 P0495X209 MODEL # LABEL

210 PLABEL-11 SAFETY GLASSES 2" X 3-5/16" LABEL

211 P0495X211 EAR PROTECTION/RESPIRATOR LABEL

212 PPAINT-11 "PUTTY" TOUCH-UP PAINT

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes

off or becomes unreadable, the owner of this machine MUST replace it in the original location

before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

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Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

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WARRANTY CARD

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

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GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

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Name_______________________________

Street_______________________________

City______________State______Zip______

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WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue

you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We

will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

G0495X M

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