GS4 AC Drives Quick Start Guide DURApulse Drive Qsp

User Manual: DURApulse GS4 AC Drive Quick-Start Guide DURApulse GS4 AC Drives User Manual

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DURApulse GS4 AC Drive Quick-Start Guide
GS4 AC Drives Installation Instructions
Sensorless Vector Control Variable Frequency Drive

G

S

4

1

RFI Jumper Removal

• Please read this instruction sheet thoroughly before installation and keep this instruction sheet.

If the power distribution system supplying the GS4 AC drive is a floating (IT) or an asymmetric
ground system, the RFI jumper must be removed.
Removing the RFI jumper uncouples the internal RFI capacitor ( filter capacitor) between the GS4
drive frame and circuitry to avoid damaging those circuits and (according to IEC 61800-3) to reduce
ground leakage current.

• To ensure the safety of operators and equipment, only qualified personnel familiar with AC drives should
install, wire, program, and operate the GS4 drive. Always read this instruction sheet thoroughly before using
the GS4 drive, especially the WARNING, DANGER and CAUTION notes. If you have any questions, please contact
AutomationDirect.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY
• The ground terminal of the GS4 drive must be grounded correctly. The grounding method
must comply with the laws of the country where the GS4 drive is to be installed.

GS4 with Sinking Digital Inputs

Wiring Diagrams

DANGER

• The CMOS ICs on the internal circuit boards of the GS4 drive are sensitive to static electricity.
Please DO NOT touch the circuit boards with your bare hands before taking anti-static
measures. Never disassemble the internal components or circuits.

• DO NOT use Hi-pot test for internal components. The semi-conductors in the GS4 drive are
easily damaged by high voltage.
• Long motor lead lengths may result in reflective wave due to impedance mismatch between
the motor cable and the motor. Reflective wave may damage the insulation of the motor.
To avoid the possibility of reflective wave damage, use an inverter-rated motor with an
insulation rating of 1600 volts. A load reactor installed between the GS4 drive and motor
will help to mitigate reflective wave.

REV

Factory Settings
NOTE

• Nominal supply current capacity should be less than or equal to 5kA RMS for GS4 models of
40hp or less, and less than or equal to 10kA RMS for GS4 models of 40hp and larger.
• The GS4 drive must be installed in a clean, well-ventilated and dry location, free from
corrosive gases or liquids.
• The GS4 drive must be stored within an ambient temperature range from –25°C to +75°C,
and relative humidity range of 0% to 90% without condensation.
• Do not apply AC power to the GS4 drive with the front cover removed. Following a fault of
the GS4 drive, wait 5 seconds before pressing the RESET key.
• To improve power factor, install a line reactor ahead of the GS4 drive. Do not install power
correction capacitors in the main AC supply circuit to the GS4 drive to prevent drive faults
due to over-current.

• Ground from the power supply
• Drive power to the motor (U, V, W on T1, T2, T3) (For use with 3-phase motors only!)
• Ground to the motor
• STO1 and STO2 (both must be wired through appropriate N.C. safety-rated contacts to SCM1 and SCM2)
With this minimal wiring, the drive can be operated via the keypad to test the motor and drive installation.
See the “Parameter Quick-Start Set Up” (page 3) section to configure the drive for keypad operation.

GS4 Frame D0 through G

DI2

R2C

DI3

R2

DI4
DI5
DI7

Digital Output terminals

DO2 5~48 VDC / 50mA
SW3*

AI1*

0~10V / 0~20mA / 4~20mA

DOC Digital Output common

SW4*

AI2*

SW1*

AI3

GS4 Frame A through C
Mains Wiring Diagram
for frames A thru C
3-phase power is provided

Jumper

DC choke
(optional)

(L1)

- +2
R(L1)

(L2)

S(L2)

(L3)

T(L3)

Pin 1~2, 7, 8: open or no connection
Pin 3, 6:GND
Pin 4:SGPin 5:SG+

Brake resistor
(optional)

+1 B1

B2

U(T1)

-10V

V(T2)

+1/DC+

Motor

U(T1)

S(L2)

S(L2)

V(T2)

T(L3)

T(L3)

W(T3)

SW2*

R

r1

S

3Ø
IM

s1

Fuse/No Fuse Breaker

NFB

U(T1)
V(T2)

W(T3)

S(L2)

T(L3)

T(L3)

DCM

Wiring if using
an external
power supply

The Safe Torque Off (STO) function turns off the power supplied to the motor through the hardware, so
that the motor cannot produce torque. This method of removing power from the motor is considered an
emergency stop, also known as “coast to stop.”

+24V
DCM

+

+24V
DIC
FWD
REV

Factory Settings
NOTE

FWD/STOP* **
REV/STOP* **

Multi-step 1*
Multi-step 2*
Multi-step 3*
Multi-step 4*
N/A*
N/A*
N/A*
N/A*

DIC

Option
Slot 1

SCM2 Red
STO
+24V Terminals

*

STO1

Option
Slot 3

STO2

Communication
extension card

I/O & RELAY
extension card

Shielded leads & Cable

A

5kg·cm
[4.3 lb·in]

B

26–16 AWG
[0.13–1.31 mm2]

8kg·cm
[6.9 lb·in]

C

24–16 AWG
[0.20–1.31 mm2]

2kg·cm
[1.7 lb·in]

REV

-10~10V
SW1

DI1
DI2
DI3

C

Torque

24–16 AWG
[0.20–1.31 mm2]

AO1

FWD

DI6

8 1

0~10V

+

DI5

8 1

GS4-xxxx All Models; All Frame Sizes
Wire Gauge

Terminal

Internal
Power
Supply

DI4

RJ
45-2

Specifications for Wiring Terminals – Control Circuit

Internal P.S. = 200mA max

SOURCING Mode (field devices are sinking)

RJ
45-1

Control terminals

R(L1)

S(L2)

GS4 with Sourcing Digital Inputs

Multi-step 1*

Analog Output 2 Terminal
0~10VDC / 4~20mA

3Ø
IM

Control-Circuit Wiring

REV/STOP* **

Analog Signal Common

AO2

* Ensure that the physical
switches for AO1 and AO2
(located above the control
terminal blocks) are set for
the correct voltage/current
configuration.

SCM1

DC+/DC- are for optional Dynamic Braking Unit wiring
(do not connect a braking resistor directly to these terminals)
Separate control power:
for 230V (GS4-2xxx): 200–240VAC
+1/DC+
-/DCfor 460V (GS4-4xxx): 380–480VAC
Motor

R(L1)

+24V

Analog Output 1 Terminal
0~10VDC / -10~+10V

ECM

* Remove factory-installed short-circuit
jumper from +24V–STO1–STO2 when
using STO function with internal +24VDC.

3-phase power is provided

-/DC-

R(L1)

SG-

NOTE

Wiring diagram for frame E and above

DC+/DC- are for optional
Dynamic Braking Unit wiring
(do not connect a braking resistor
directly to these terminals)

SG+

Safety Relay,
Safety PLC,
NOHC
or
NOHC
E-Stop PB
(2 NC contacts required)

3Ø
IM

W(T3)

SGND

See User Manual Appendix E
for STO details.

AC Motor

For connection of Dynamic Braking Units and separate control power (large-frame drives only).
GS4 Frame D
GS4 Frames E and Larger

NFB

AO1
ACM

ACM

-10V / 20mA

Modbus RS-485
BACnet

For main (power) wiring terminal specifications, Please refer to “Specifications for Wiring Terminals –
Main-Circuit Terminals” (page 6).

Fuse/No Fuse Breaker

Multi-Function Output
Frequency terminals
5~30VDC / 30mA 100kHz

NOTE

Mains Wiring (Power Circuit)

R(L1)

Resistive Load:
30VDC / 5A (N.O.)
30VDC / 3A (N.C.)

Digital Output terminals

* Ensure that the physical switches for AI1 and AI2
(located above the control terminal blocks) are
set for the correct voltage/current configuration.

3-phase power is provided

Inductive Load:
250VAC / 1.2A (N.O.)
250VAC / 1.2A (N.C.)
Estimate at COS (0.4)

DO1 5~48 VDC / 50mA

+10V

Analog Signal Common

Wiring diagram for frame D

Resistive Load:
250VAC / 3A (N.O.)
250VAC / 3A (N.C.)

DCM

DI8

0~10V / 0~20mA / 4~20mA

NOTE

Multi-Function Output Terminals

FO

DI6

0~10V / -10 to +10V

We strongly recommend that customers use the STO safety feature.

0~10V

0~10V

AO2

AI1

0/4~20mA
SW2

AO1 +10V AI1 AI3 D01 D02

0/4~20mA
SW3

Open

0/4~20mA
AI2

A

120Ω
SW5

0~10V
SW4

STO2
STO1
+24V +24V DIC

R2 R2C R2O R1 R1C R1O

485

B

FWD DI1

DI3

DI5

DI7 SGND

DI7

RJ45-1

RJ45-2

DI8

* Do NOT apply mains voltage directly to above terminals.
** If P4.09 = 1, FWD/REV direction is controlled by analog input only.

The rest of the control wiring is the same as for SINKING mode.

09/19/2017

3
2
1

5kΩ

FWD/STOP* **

GS4_QSP_1edRevB

DI1

+10V / 20mA

Recommended Safety Wiring

To use this feature, disconnect the appropriate factory-installed jumpers and wire a safety relay, safety PLC,
or E-Stop pushbutton as shown. See “GS4 with Sinking Digital Inputs” (page 1) for wiring using the GS4
internal power supply, or Appendix E of the GS4 user manual for wiring using an external power supply.

R2O

* Do NOT apply mains voltage directly to above terminals.
** If P4.09 = 1, FWD/REV direction is controlled by analog input only.

Minimum Wiring
• AC input power to L1, L2, L3 (for single-phase input, use two of the terminals) (For applicability of 1-phase input
power, please refer to Chapter 1 of the DURApulse GS4 AC Drives User Manual at AutomationDirect.com.)

R1

REV

Multi-step 1*
Multi-step 2*
Multi-step 3*
Multi-step 4*
N/A*
N/A*
N/A*
N/A*

FWD

R1C

FWD

REV/STOP* **

DIC

R1O

DIC

FWD/STOP* **

DCM

Multi-step 1*

• Nominal supply voltage to the GS4 drive should be less than or equal to 240 volts AC for
GS4-2xxx models, and less than or equal to 480 volts AC for GS4-4 models.

CAUTION

+24V

• If wiring changes must be made, turn off power to the GS4 drive before making those
changes. Allow the internal DC bus capacitors in the GS4 drive sufficient time to discharge
prior to making changes in power or control wiring. Failure to do so may result in short
circuit and fire. To ensure personal safety, allow DC bus voltage to discharge to a safe level
before making wiring changes to the GS4 drive.

• Never apply power to the output terminals U/T1, V/T2, W/T3 of the GS4 drive. If a fault
occurs during operation of the GS4 drive, refer to the fault code descriptions and corrective
actions to reset the fault before attempting to operate the GS4 drive.

+

DCM

+

• DO NOT install the GS4 drive in locations subject to high temperature, direct sunlight, or
flammable materials.

WARNING

+24V

Wiring if using
an external
power supply

REV/STOP* **

• After power has been turned off, the capacitors in the GS4 drive may retain a charge for
several minutes. To prevent personal injury, visually verify that the “CHARGE” LED has
turned off. Then measure to confirm that the DC bus voltage level between terminals (+1)
and (-) is less than 25VDC before touching any terminals. (Will take at least 5 minutes for
most GS4 models; 10 minutes for GS4 models ≥40hp.)

Internal
Power
Supply

SINKING Mode (field devices are sourcing)

FWD/STOP* **

GS4 Frame A through C

Internal P.S. = 200mA max

AO2 -10V AI2 ACM DOC FO

SCM1
ECM DCM REV DI2
SCM2

DI4

DI6

DI8 SG+ SG-

Control circuit board is removable from the GS4 (for ease of wiring)

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 1

DURApulse GS4 AC Drive Quick-Start Guide
Keypad Navigation Example

Descriptions of LED Functions

Instruction

Steady ON: Drive is running.
Blinking: Drive is stopping or in base block.
Steady OFF: Drive is not currently executing an operational (RUN) command.
Steady ON: Drive is stopped or in the process of stopping.
Blinking: Drive is in standby; selected speed reference source is at zero.
(If expecting movement, confirm that a speed reference is present.)
Steady OFF: Drive is not currently executing an operational (STOP) command.
NOTE: The ability to STOP the drive from the keypad is effective ONLY if the drive is configured to
RUN and/or STOP from the keypad. Keypad STOP can be disabled by parameters such as P3.00,
P3.01, P3.03~P3.16.

Digital Keypad Functions and Indications
Description of the functions of the keys and indicators of the GS4 AC Drive
Keypad.

Operation Direction LED
• Green light is on: The drive is running forward or will run forward when given a run command.
• Red light is on: The drive is running backwards or will run backwards when given a run
command.
• Alternating green/red light: The drive is changing direction.
Descriptions of Keypad Functions

RUN Key
• Valid only when the source of operation command is from the keypad.
• The RUN LED light (above the button) turns ON when the drive is running.
• RUN can be pressed even when drive is in process of stopping.
• When in “LOCAL” mode, RUN is valid only when the source of operation command is from the
keypad.
STOP/RESET Key
This key has the highest processing priority in any situation.
• When the drive receives a STOP command, whether or not the drive is in operation or stop
status, the drive will execute a "STOP" command.
• The RESET key can be used to reset the drive after a fault occurs. For those faults that can't be
reset by the RESET key, see the fault records after pressing MENU key for details.
NOTE: The ability to STOP the drive from the keypad is effective ONLY if the drive is configured to
RUN and/or STOP from the keypad. Keypad STOP can be disabled by parameters such as P3.00,
P3.01, P3.03~P3.16.
Operation Direction Key
• This key controls only the operation direction and does NOT activate the drive.
FWD: forward. REV: reverse.
• Refer to the LED descriptions for more details.
ENTER Key
Press ENTER to go to the next menu level. If it is the last level, then press ENTER to execute the
command.
ESC Key
The ESC key function serves to leave the current menu and return to the last menu. It also
functions as a return key while in the sub-menu.
MENU Key
Press MENU to return to the Main Menu. Menu Content:
1) Param Setup
2) Quick Start
3) Keypad Lock

4) Fault Record
5) PLC
6) Copy Param

7) Copy PLC
8) Displ Setup
9) Time Setup

10) Language
11) Start-up

Direction: Left/Right/Up/Down
• In the numeric value setting mode, the arrows are used to move the cursor and change the
numeric value.
• In the menu/text selection mode, the arrows are used for item selection.
Function Keys
• F1 is JOG function.
• The F2, F3 keys are reserved for future use. The F4 key is used to ADD parameters to the userdefined My-Menu Quick-Start Menu. (See “My Menu” in the Quick-Start section of the GS4 User
Manual, “Chapter3: Keypad Operation and Quick-Start” for more information).
LOCAL Key
• This key causes the drive to follow the LOCAL (2nd source) settings for frequency command and
operation.* The factory settings of both source of Local frequency and Local operation are the
Digital Keypad.
• Pressing the LOCAL key with the drive stopped will switch the operation and frequency to
the LOCAL source (P3.01 and P4.01). Pressing the LOCAL key with the drive running can be
configured to keep running or to stop upon transition. See P3.58 for more information.
• The selected mode, LOCAL or REMOTE, will be displayed on the GS4-KPD.
• When P3.58=0 then LOCAL correlates to HAND mode. The Digital Input Definition must not be
set to 33 (LOC/REM Switch).
* Refer to P3.58 for more detail and other options on how the drive behaves when switching between
LOCAL and REMOTE. Refer to P3.00, P3.01, P4.00 and P4.01 for defining LOCAL and REMOTE sources
of operation and frequency.
REMOTE Key
• This key causes the drive to follow the REMOTE (1st source) settings for frequency command and
operation.* The factory settings of both source of Remote frequency and Remote operation are
the Digital Keypad.
• Pressing the REMOTE key with the drive stopped will switch the operation and frequency to the
REMOTE source. Pressing the REMOTE key with the drive running can be configured to keep
running or to stop upon transition. See P3.58 for more information.
• The selected mode, LOCAL or REMOTE, will be displayed on the GS4-KPD.
• When P3.58=0 then LOCAL correlates to HAND mode. The Digital Input definition must not be
set to 33 (LOC/REM Switch).
* Refer to P3.58 for more detail and other options on how the drive behaves when switching between
LOCAL and REMOTE. Refer to P3.00, P3.01, P4.00 and P4.01 for defining LOCAL and REMOTE sources
of operation and frequency.

GS4_QSP_1edRevB

09/19/2017

ERR_COMM_RUN
These LEDs represent the status of RS-485 communication through COM port 1.
RUN-LED Flashing: RS-485 is transferring
ERR-LED Red: Latest Tx or Rx failed
Off: Latest Tx or RX = OK
Flashing: Please check the RS-485 master for proper configuration/communication, and
also check the PLC code for proper operation if serial comm is enabled inside the PLC.

Press “MENU” key to access the GS4
settings menu.

Use the “Down” arrow key to scroll down
to select #2, the Quick-Start groups of
parameter settings.

Press “ENTER” key to access the QuickStart menus.

Use the Up or Down arrows to select the
appropriate Quick-Start group.
The display shows only three groups at a
time, but the unseen groups come onto
the display as you continue arrrowing
Down (or Up).
Group #1 (Basic Config) has the settings
that you are required to adjust (Volts,
Amps, Start/Stop method, etc.). Each
successive Quick-Start group has more
options and features, which may or may
not need to be configured, depending
upon the application.

Use the Up or Down arrows to select the
“Basic Config” Quick-Start parameter
settings group.

Press “ENTER” key to access the “Basic
Config” Quick-Start parameter settings
group.

Press “ENTER” key to set P0.00, Motor
1 Maximum Output Voltage Output,
which is the 1st parameter of the “Basic
Configuration” Quick-Start group.
One digit of the parameter variable will be
blinking.
Use the Up and Down arrow keys to adjust
the blinking digit to your desired value,
and use the right and left arrow keys to
change which digit is blinking (settable).
Press “ENTER” key to enter your new
parameter value.

Press “ESC” key to return to the “Basic
Configuration” screen.

Press Key

MENU

▼

ENTER

▼

▲
▼

ENTER

ENTER

ESC

Display Will Show

Menu
1:Param Setup
2:Quick Start
3:Keypad Lock
...
9:Time Setup
10:Language
11:Start-up

Menu

Menu
1:Param Setup
2:Quick Start
3:Keypad Lock
...
9:Time Setup
10:Language
11:Start-up

Menu

Quick Start
1:Basic Config
2:Control I/O
3:Enhancements
4:Protection
5:PID
6:My Menu

Quick Start

Quick Start
1:Basic Config
2:Control I/O
3:Enhancements
4:Protection
5:PID
6:My Menu

Quick Start

Quick Start
1:Basic Config
2:Control I/O
3:Enhancements
4:Protection
5:PID
6:My Menu

Quick Start

Basic Con :P00.00
01:Mtr1 Max Vo
02:Mtr1 Amps Ra
03:Mtr1 Base Hz
...
17:Derate Meth
18:Duty Selecti
19:Param Reset

Basic Con:

00.00
V
   230.0
Mtr1 Max VoltOut
0.0~255.00

Basic Con :P00.00
01:Mtr1 Max Vo
02:Mtr1 Amps Ra
03:Mtr1 Base Hz
...
17:Derate Meth
18:Duty Selecti
19:Param Reset

▲
▼

1: Param Setup
2: Quick Start
3: Keypad Lock

1: Param Setup
▲
▼

2: Quick Start
3: Keypad Lock

▼

1: Basic Config
2: Control I/O
3: Enhancements

2: Control I/O
3: Enhancements
▲
▼

4: Protection

▼

1: Basic Config
2: Control I/O
3: Enhancements

▲
▼

P00.00

01: Mtr1 Max Vo
02: Mtr1 Amps Ra
03: Mtr1 Base Hz

00.00

V

230.0
Mtr1 Max VoltOut
0.0~255.0

Basic Con:
▲
▼

P00.00

01: Mtr1 Max Vo
02: Mtr1 Amps Ra
03: Mtr1 Base Hz

Scroll sequentially through the rest of the parameters in the “Basic Configuration” Quick-Start group, and set those
parameters as needed for your application.
After changing all of the applicable parameters, press “MENU” key to return to the Menu screen, and then press
“ESC” key to return to the home screen.

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 2

DURApulse GS4 AC Drive Quick-Start Guide
Quick-Start Introduction – How To Get Started

Parameter Quick-Start Set Up

Automationdirect.com would like to thank you for your purchase of the Durapulse GS4 AC drive. The GS4 drive
is a state-of-the-art, full-featured AC drive. The Quick-Start Guide below will introduce you to many of the GS4
drive features and help you configure the GS4 drive in a minimum amount of time.

DURApulse GS4 AC Drives offer a “Quick-Start” parameter setup from the keypad for some of the most
common drives applications. Choose “Quick-Start” from the menu, and then select one of the five menus
described in the following table. Then set the applicable parameters for that application as shown.

STO (Safe Torque Off) / Emergency Stop
The GS4 drive offers Safe Torque Off (STO) functionality, instead of a standard Emergency Stop circuit. STO
provides the ability to immediately turn off the output of the GS4 drive in the event of an emergency, without
the need for an emergency stop contactor between the drive and motor.
Please see P6.71 (STO Alarm Latch) in Quick-Start “Protection” Menu #4 (page 4).

Please refer to the user manual if you need more detailed information about the parameters.
DURApulse GS4 Quick-Start Parameter Settings #1 – Basic Configuration
Parameter

Please see the Control-Circuit Wiring diagrams (page 1) for how to wire the STO circuit. From the factory,
the GS4 STO terminals are jumpered and the STO circuitry of the drive is bypassed. STO is recommended for
personnel safety.
After wiring the drive (but before applying power), the first thing you should do is press the E-stop button (or
otherwise break the safety circuit) and verify that the circuit between the STO1/STO2 terminals and the STO
+24V terminal is not connected. If these circuits are open, the STO feature will stop all power from going to the
motor and there will be no danger of unexpected movement when you power up the drive.

DURApulse GS4 Quick-Start Parameter Settings #2 – Control I/O

Description

Settings

Restore to Default *
P9.08

19

* If configuring the GS4 drive for
the first time, it is not necessary to
Restore the Default configuration.

Powering Up the GS4 Drive

Default

0: no function
1: Parameter Lock
2: no function
3: no function
4: no function
5: Reset kWh Display to Zero
6: Reset PLC (clear PLC)
7: no function
8: no function
9: Reset 50Hz Default
10: Reset 60Hz Default

0

User

Apply AC line power to the GS4 drive, but don’t engage the safety circuit yet (keep the E-stop PB pushed in).

1

P0.00

Motor 1 Maximum Output Voltage

230V: 0.0~255.0V
460V: 0.0~510.0V

GS4-2xxx: 230.00
GS4-4xxx: 460.00

Starting, Stopping, and Controlling the Speed of the GS4 Drive

2

P0.01

Motor 1 Rated Current

10~120% drive rated Amps

90% rated I of GS4

The GS4 drive keypad includes both LOCAL and REMOTE control modes. Out of the box, both LOCAL and
REMOTE modes of operation (selected by the buttons on the keypad) are set to use the keypad buttons to RUN
and STOP the drive and vary the drive speed. The drive can also be configured to run from potentiometers,
external pushbuttons, Ethernet communication, etc.

3

P0.02

Motor 1 Base Frequency

0.00~600.00 Hz

60.00

P0.03

Motor 1 Rated RPM

0 to (120 x P0.02/P0.09)-1

1710 (60Hz 4-pole)
1410 (50Hz 4-pole)

P0.04

Drive Maximum Output Frequency

0~600.00 Hz

50.00/60.00

P0.08

Motor 1 Rated Horsepower (HP)

0.00~655.35hp

Rated hp of GS4

Motor 1 Number of Poles

2 to (120 x P0.02/P0.03)
See “Motor Base Speeds and
Number of Poles” table (page 3)

4

0: Ramp to stop
1: Coast to stop

0

Do not attempt to run the motor yet. Certain parameters (especially the motor protection parameters) must
be set first.

4

♦

5
6

♦

P0.09

7

Configure the Drive / Quick-Start Menus
The Quick-Start Menus below (press MENU on the keypad, then scroll to “Quick Start”) will guide you through
those parameters typically used in most applications. You can also navigate to any of these parameters
through the “Param Setup” menu. (Refer to page 2 for information and instructions for using the Digital
Keypad.)
All applications need to configure the parameters in the “Basic Configuration” quick start menu. At minimum,
you MUST configure these motor parameters in the “Basic Configuration” menu before operating the drive:

8

♦

P1.00

Stop Method

9

♦

P1.01

Acceleration Time 1

10

♦

P1.02

Deceleration Time 1

P3.00

1st Source of Operation Command
[Remote]

11

• P0.00 Motor1 Max Output Voltage (this will typically be either 230V or 460V)
• P0.01 Motor1 Rated Amps (depends on the motor)
• P0.04 Motor1 Max Output Frequency (this will typically be 50Hz or 60Hz)

12

P3.01

2nd Source of Operation Command
[Local]

Your application will dictate which parameters need to be configured. It is NOT necessary to configure every
parameter in a Quick-Start Menu or go through each Quick-Start Menu. Use only those you need.
Menu Descriptions:
12) Basic Configuration (page 3)
Parameters in this menu are necessary to configure and protect the motor, and to define the basic control
modes of the GS4 drive. All applications should set these parameters.
13) Control I/O (page 3)
Parameters in this menu define which analog inputs and multi-speed digital inputs will control the GS4 drive.
These parameters work in conjunction with P3.00, P3.01, P4.00, P4.01 from Menu #1.
14) Enhancements (page 4)
Parameters in this menu include those parameters used to enhance or refine the operation of the GS4 drive
with features such as S-Curve, Jog Speed, Skip Frequencies, DC Injection, etc.
15) Protection (page 4)
Parameters in this menu include advanced GS4 drive protection parameters. These parameters define how
the GS4 drive will respond to certain fault conditions and whether the GS4 drive will attempt to automatically
recover.
16) PID (page 4)
Parameters in this menu are for PID control and configuration of the GS4 keypad in engineering units. More
detailed information can be found in Parameter Groups 7 and 8.
After configuring the minimum settings, you can now engage the safety circuit. The RUN and STOP buttons
should Start and Stop the drive. To adjust the output frequency, use the arrows keys to cursor to the “F”
(Frequency) setting. Press ENTER to adjust the drive’s Frequency setpoint (Up/Down arrows increase/
decrease; Left/Right arrows change the cursor position).

GS4_QSP_1edRevB

09/19/2017

10.00

P1.15=0: 0.00~600.00 sec
P1.15=1: 0.0~6000.0 sec

10.00

0: D
 igital Keypad
0
1: External Terminal; Keypad/RS-485
STOP is enabled
2: External Terminal; Keypad/RS-485
STOP is disabled
3: RS485 (Modbus/BACnet); Keypad
STOP is enabled
4: RS485 (Modbus/BACnet); Keypad 0
STOP is disabled
5: Comm Card; Keypad STOP is
enabled
6: Comm Card; Keypad STOP is
disabled

♦

P4.00

1st Source of Frequency Command
[Remote]

14

♦

P4.01

2nd Source of Frequency Command
[Local]

15

♦

P6.00

Electronic Thermal Overload Relay
(Motor 1)

0: Constant Torque
1: Variable Torque
2: Inactive

1

16

♦

P6.01

Electronic Thermal Characteristic
(Motor 1)

30.0~600.0 sec

60.0

Drive Derating Method

0: Constant rated current
1: Constant carrier frequency
2: Constant rated current (with
higher current limit)

0

0: VT, 3-phase input
1: CT, 3-phase input
2: CT, 230V 1-phase input

0

P6.33

18

♦

P6.34

Variable/Constant Torque Duty
Selection

0

Default

0: 2
 -wire mode 1 (Fwd, Rev)
1: 2-wire mode 2 (Run, Direction)
2: 3-wire mode

0

P3.02

2/3 Wire Operation Mode

2

P3.03

Multi-Function Input (DI1)

3

P3.04

Multi-Function Input (DI2)

4

P3.05

Multi-Function Input (DI3)

5

P3.06

Multi-Function Input (DI4)

P3.17

Multi-Function Output Terminal 1
(Relay 1)

6

♦

7

♦

P3.18

Multi-Function Output Terminal 2
(Relay 2)

8

♦

P4.02

Analog Input 1 (AI1) Function

9

♦

P4.03

Analog Input 2 (AI2) Function

10

♦

P4.05

AI1 – I/V Selection

11

♦

P4.06

AI2 – I/V Selection

900

1200

1800

3600

8

6

4

2

see
“Multi-Function Input Settings”
table (page 5)

2
3
4

see
“Multi-Function Output Settings“
table (page 5)

11

see “Analog Input Settings” table
(page 5)

1

0: AI_v Selection (0~10V)
1: AI_i Selection (4~20mA)
2: AI_i Selection (0~20mA)

0

1
0
1

12

♦

P4.09

Analog Frequency Command for
Reverse Run

13

♦

P4.10

AI1 Input Bias (Offset)

-100.0% to +100.0%

0
0

14

♦

P4.11

AI1 Input Bias (Offset) Polarity

0: NO Offset
1: Positive Offset
2: Negative Offset

15

♦

P4.12

AI1 Input Gain

-500.0% to +500.0%

100.0

16

♦

P4.13

AI1 Filter

0.00~20.00 sec

0.01

17

♦

P4.15

AI2 Input Bias (Offset)

-100.0% to +100.0%

0

P4.16

AI2 Input Bias (Offset) Polarity

0: NO Offset
1: Positive Offset
2: Negative Offset

0

19

♦

P4.17

AI2 Input Gain

-500.0% to +500.0%

100.0

20

♦

P4.18

AI2 Filter

0.00~20.00 sec

0.01

0

21

♦

P4.50

Analog Output 1 (AO1)

0: Output Frequency (Hz)
1: Frequency Command (Hz)
2: Motor Speed (Hz)
3: Output Current (Arms)
4: Output Voltage (V)
5: DC Bus Voltage (V)
6: Power Factor (%)
7: Power (% Rated)
8: AI1 (%)
9: AI2 (%)
10: AI3 (%)
11: As 485 AO
12: As COM Card AO
13: Fixed Value

22

♦

P4.51

AO1 Gain

0.0~500.0%

100.0

P4.52

AO1 Negative Value Handle

0: A
 bsolute Value
1: 0V When Negative
2: Offset 5V = 0 Value

0

24

P4.53

AO1 0~20mA/4~20mA Selection

0: 0
 ~20mA
1: 4~20mA

0

25

P4.60

AO1 Output Constant Level

0.00~100.00%

0.00

♦

User

1

0: Negative Frequency Input is
Disabled.
Forward and reverse motions
are controlled by digital keypad
or by external terminal.
1: Negative Frequency Input is
Enabled.
0
Forward motion when positive
frequency; reverse motion when
negative frequency.
Forward and reverse motions
are not controlled by digital
keypad or by external terminal.

23

Motor Base Speeds and Number of Poles for P0.09
Number of Motor Poles (#)

Settings

0

♦ The diamond bullet symbol indicates a parameter that can be set during operation.

Motor Synchronous Speed (RPM)

Description

1

18

13

17

0: Digital Keypad
1: RS485 Communication
(Modbus/BACnet)
2: Analog Input
3: External UP/DOWN Terminal
4: Comm Card

Parameter

26

♦

P5.01

Multi-Speed 1

0.00~600.00 Hz

0.0

27

♦

P5.02

Multi-Speed 2

0.00~600.00 Hz

0.0

28

♦

P5.03

Multi-Speed 3

0.00~600.00 Hz

0.0

29

♦

P5.04

Multi-Speed 4

0.00~600.00 Hz

0.0

♦ The diamond bullet symbol indicates a parameter that can be set during operation.

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 3

DURApulse GS4 AC Drive Quick-Start Guide
DURApulse GS4 Quick-Start Parameter Settings #3 – Enhancements
Parameter

Settings

Default

P1.15=0: 0.00~25.00 sec
P1.15=1: 0.0~250.0 sec

0.20

1

♦

0.20

2

♦

10.00
6.0

1

♦

P1.09

S-curve Accel Time 1

2

♦

P1.10

S-curve Decel Time 1

3

♦

P1.13

Jog Acceleration Time

4

♦

P1.14

Jog Deceleration Time

P1.15=0: 0.00~600.00 sec
P1.15=1: 0.0~6000.0 sec

5

♦

0.00~600.00 Hz

P5.00

Jog Frequency

6

P1.19

Skip Frequency 1 Upper Limit

7

P1.20

Skip Frequency 1 Lower Limit

0.00~600.00 Hz

8

♦

P1.25

DC Injection Current Level

9

♦

P1.26

DC Injection Time During Start-up

10

♦

P1.27

DC Injection Time During Stopping

11

♦

P1.28

Start-Point for DC Injection During
Stopping

0.00~600.00 Hz

Volts/Hertz Settings

0:
1:
2:
3:
4:
5:

P2.00

12

DURApulse GS4 Quick-Start Parameter Settings #4 – Protection

Description

0~100%
0.0~60.0 sec

 eneral Purpose
G
High Starting Torque (TQR)
Fans and Pumps
Custom
1.5 Power Curve *
Square Curve *

10.00

User

Parameter

Settings

Default

P6.04

Auto Restart after Fault

0~10

0

P6.05

Reset Time for Auto Restart after fault

0.0~6000.0 sec

60.0

0

0

3

♦

P6.06

Base Block Speed Search after Fault (oc,ov,bb)

0: Disable
1: Speed search starts with current
speed reference
2: Speed search starts with minimum
output frequency

4

♦

P6.09

Fwd/Rev Direction Inhibit

0: E
 nable Fwd/Rev
1: Disable Reverse Operation
2: Disable Forward Operation

0.00
0.00
0
0.0
0.0
0.00

5

♦

P6.13

Auto Adjustable Accel/Decel

0
6

♦

DURApulse GS4 Quick-Start Parameter Settings #5 – PID

Description

P6.14

Over-torque Detection Mode (OT1)

0:
1:
2:
3:
4:

0:
1:
2:
3:
4:

L inear Accel/Decel
Auto Accel, Linear Decel
Linear Accel, Auto Decel
Auto Accel, Auto Decel
Auto Accel/Decel Stall Prevention
(limited by P1.01~P1.08 and
P1.13~P1.14)
 isable
D
Enable during at speed
Enable during at speed and Stop
Enable during OP
Enable during OP and Stop

0

0

User

Parameter

Description

Settings

Default

0: PID Disabled
1: PID Reverse Local/Remote
2: PID Forward Local/Remote
3: PID Reverse Remote Only
4: PID Forward Remote Only
5: PID Reverse Local Only
6: PID Forward Local Only

0

1

♦

P7.00

PID Action/Mode

2

♦

P4.00

1st Source of Frequency Command
[Remote]

3

♦

P4.01

2nd Source of Frequency Command [Local]

4

♦

P4.02

Analog Input 1 (AI1) Function

5

♦

P4.03

Analog Input 2 (AI2) Function

6

♦

P4.04

Analog Input 3 (AI3) Function

7

♦

P4.05

AI1 – I/V Selection

8

♦

P4.06

9

♦

10

0: Digital Keypad
2
1: RS485 Communication (Modbus/BACnet)
2: Analog Input
3: External UP/DOWN Terminal
0
4: Comm Card
see
“Analog Input Settings” table (page 5)

1
0
0
0

AI2 – I/V Selection

0: AI_v Selection (0~10V)
1: AI_i Selection (4~20mA)
2: AI_i Selection (0~20mA)

P7.03

PID Feedback Gain

0.00 to 300.00%

100.00

♦

P7.04

PID Offset Value

-100.0% to +100.0%

0.0

11

♦

P7.13

Proportional Gain

0.0~100.0

1.0

1

13

♦

P2.01

Slip Compensation Gain

0.00~10.00

0.00 (V/Hz mode)
1.00 (Vector mode)

14

♦

P2.25

Slip Compensation Filter

0.001~10.000 sec

0.100

7

♦

P6.15

Over-torque Detection Level (OT1)

10~200%

120

12

♦

P7.14

Integral Time

0.00~100.00 sec

1.00

15

♦

P2.02

Torque Compensation Gain

0~10

0

8

♦

P6.16

Over-torque Detection Time (OT1)

0.1~60.0 sec

0.1

13

♦

P7.15

Derivative Value

0.00~1.00 sec

0.00

16

♦

P2.03

Torque Compensation Filter

0.001~10.000 sec

0.5

9

♦

P6.26

Lower Limit of Output Frequency

0.00~600.00 Hz

0.00

14

♦

P7.18

PID Output Frequency Limit

0.0~110.0%

100.0

390.0
780.0

15

♦

P7.20

Feedback Signal Detection Time

0.0~3600.0 sec

0.0

16

P7.21

PID Feedback Loss

0: Warn and Continue Operation
1: Warn and Ramp to Stop
2: Warn and Coast to Stop
3: Warn and Operate at Last Frequency

0

P7.22

PID Feedback Loss Speed Level Default

0.00~400.00 Hz

0.00
0
0

17
18

♦

19

P2.10

PWM Carrier Frequency

2~15 kHz

model specific;
refer to param.
details

P2.11

Control Mode

0: V/Hz Open Loop Control
1: SVC Sensorless

0

P2.18

Zero Speed Select

0: Standby
1: Zero Hold
2: Fmin (Min Hz Output)

0

20

♦

P6.25

Upper Limit of Output Frequency

0.00~600.00 Hz

600.00

21

♦

P2.23

Automatic Energy-Saving Operation

0: Disable
1: Enable

0

10

♦

P6.28

Dynamic Braking Voltage Level *

230V: 350.0~450.0 VDC
460V: 700.0~900.0 VDC

11

♦

P6.29

Line Start Lockout

0: E
 nable start-up lockout
1: Disable start-up lockout

0

Cooling Fan Control

0:
1:
2:
3:
4:

0

12

13

♦

P6.31

P6.32

 lways ON
A
Fan OFF 1 minute after Stop
Run fan ON/Stop fan OFF
Heat sink temperature
Always OFF

PWM Fan Speed

0~100%

60

14

P6.45

Output Phase Loss (OPhL) Detection Selection

0:
1:
2:
3:

15

P6.46

Output Phase Loss Detection time

0.000~65.535 sec

0.500

16

P6.47

Output Phase Loss Current Detection Level

0.00~100.00% (of max current)

1.00

17

P6.49

Input Phase Loss Treatment

0: W
 arn and ramp to stop
1: Warn and coast to stop

0

♦ The diamond bullet symbol indicates a parameter that can be set during operation.

18

P6.69

Input Phase Loss Detection Time

0.00~600.00 sec

0.20

* Energy Saving Power Curves For Fans & Pumps. (P2.00 settings 4 & 5)

19

P6.70

Input Phase Loss Ripple Detection

230V models: 0.0~160.0 VDC
460V models: 0.0~320.0 VDC

30.0
60.0

20

P6.50

GFF Detect Current Level (% of INV I-Rated)

0.0~100.0%

60.0

21

P6.51

GFF Low Pass Filter Gain

0.00~655.35

0.10

22

♦ P6.71

STO Alarm Latch

0: S
 TO Alarm Latch
1: STO Alarm no Latch

0

22

♦

P2.24

Power Saving Gain

10~1000%

100

23

♦

P2.26

Slip Deviation Level

0.0~100.0

0.0

24

♦

P2.27

Slip Deviation Detection time

0.0~10.0

1.0

Slip Deviation Treatment

0:
1:
2:
3:

25

♦

P2.28

Warn and continue OP
Warn and Ramp to Stop
Warn and Coast to stop
No Warn

0

 arn and continue to operate
W
Warn and ramp to stop
Warn and coast to stop
No warning

17

♦ The diamond bullet symbol indicates a parameter that can be set during operation.

3

♦

User

18

P7.25

PID Mode Selection

0: Old PID mode, Kp, Kp*Ki, Kp*Kd
1: New PID mode, Kp, Ki, Kd are
independent

19

P7.26

PID Reverse Enable

0: PID can't change command direction
1: PID can change command direction

20

♦

P8.00

User Display

see
“User Display Settings” table (page 5)

21

♦

P8.01

Start-up Display Selection

0:
1:
2:
3:

P8.02

User Defined Format

see
“User Defined Format” table (page 5)

0

0

22

Freq Setpoint
Output Hz
User Display (P8.00)
Output Amps

23

P8.03

User Defined Max

0: Disable
0~65535 (when P8.02 set to no decimal place)
0.0~6553.5 (when P8.02 set to 1 decimal place)
0.00~655.35 (when P8.02 set to 2 decimal place)
0.000~65.535 (when P8.02 set to 3 decimal place)

24

P8.04

User Defined Setpoint

0~65535

♦ The diamond bullet symbol indicates a parameter that can be set during operation.

* Valid only for 230V models below 30hp and 460V models below 40hp. (P6.28)

GS4_QSP_1edRevB

09/19/2017

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 4

DURApulse GS4 AC Drive Quick-Start Guide
Cooling and Heat Dissipation

Multi-Function Input Settings for P3.03~P3.10
15: Operation speed command from AI1
0: no function
16: Operation speed command from AI2
1: Multi-Speed/PID Multi-Setpoint bit 1
17: Operation speed command from AI3
2: Multi-Speed/PID Multi-Setpoint bit 2
18: Forced Ramp Stop by P3.56 (no error)
3: Multi-Speed/PID Multi-Setpoint bit 3
19: Digital Freq Up Command
4: Multi-Speed bit 4
20: Digital Freq Down Command
5: Reset
21: PID function Disable
6: JOG
22: Clear counter
7: Accel/Decel speed inhibit (Speed
23: Increment counter value (DI6 only)
Hold)
24: FWD JOG
8: 1st~4th Accel/Decel time selection,
25: REV JOG
bit 0
26: Emergency Stop EF1 (Coast stop)(EF1
9: 1st~4th Accel/Decel time selection,
error)
bit 1
27: Signal Confirmation for Y-connection
10: Emergency Stop EF Input by P3.56
28: Signal Confirmation for Delta
(EF error)
connection
11: Base Block Input
29: Disable EEPROM Write
12: Drive Output OFF
30: Forced Coast Stop
13: Disable Auto Accel/Decel Time
31: Hand Contact for HOA Control
14: Switch between drive settings 1 and 2
32: Auto Contact for HOA Control

33: L OCAL/REMOTE Selection
34: D
 rive Enable
35: D
 ecel Energy Backup (DEB) Enable
36: P
 LC Mode select bit0
37: P
 LC Mode select bit1
38: O
 utput MCR Auxiliary
Confirmation
39: reserved
40: F ire mode and force drive run
41: F ire mode and maintain operation
42: D
 isable all motors
43: D
 isable Motor #1
44: D
 isable Motor #2
45: D
 isable Motor #3
46: D
 isable Motor #4
47: D
 isable Motor #5
48: D
 isable Motor #6
49: D
 isable Motor #7
50: D
 isable Motor #8

Multi-Function Output Settings for P3.17~P3.20
0: no function
1: AC Drive Running
2: At Frequency Setpoint
3: At Speed 1 (P3.32)
4: At Speed 2 (P3.34)
5: At Zero Speed Including Drive Running
6: At Zero Speed Drive not Running
7: Over Torque Level 1
8: Over Torque Level 2
9: Drive Ready
10: Low Voltage warning (Lv)
11: Error indication (All faults, Except for
Lv Stop)
12: Brake Release Function (P3.51)
13: Over-temp Warning
14: Dynamic Braking Output
15: PID deviation error
16: Over Slip (oSL)
17: Middle Count Value Attained (P3.45)
18: Final Count Value Attained (P3.44)
19: Base Block Indication

20: Warning Output
21: Over Voltage Alarm
22: Oc Stall Alarm
23: Ov Stall Alarm
24: External Control Mode
25: Forward Command
26: Reverse Command
27: Above Current Output (≥ P3.52)
28: Below Current Output (< P3.52)
29: Wye Connected Command
30: Delta Connected Command
31: Zero Speed at Drive Running
32: Zero Speed including Drive Stop
33: Fault Option 1 (P11.00)
34: Fault Option 2 (P11.01)
35: Fault Option 3 (P11.02)
36: Fault Option 4 (P11.03)
37: At Speed (Setpoint include 0Hz)
38: Brake Function
39: Under Ampere (Low Current)

40: U
 VW Motor Contactor Enable
41: D
 EB active
42: B
 rake Released at Stop
43: R
 S485 Digital Output
44: C
 OM Card Digital Output
45: F ire Mode Indication
46: F ire Bypass Indication
47: M
 otor #1 Selected
48: M
 otor #2 Selected
49: M
 otor #3 Selected
50: M
 otor #4 Selected
51: M
 otor #5 Selected
52: M
 otor #6 Selected
53: M
 otor #7 Selected
54: M
 otor #8 Selected
55: M
 tr1/Mtr2 Nameplate Parameters
Select
56: S
 afety N.O. STO A
57: S
 afety N.C. STO B
58: A
 bove Frequency Output (≥ P3.53)
59: B
 elow Frequency Output (< P3.53)

Analog Input Settings for P4.02~P4.04
0: n
 o function
1: F requency Command/PID Setpoint REMOTE (see P4.00)
2: F requency Command/PID Setpoint LOCAL (see P4.01)
3: F requency Command/PID Setpoint REMOTE & LOCAL
4: reserved

5: PID Feedback Signal
6: PTC Thermistor Input Value
7: PID Offset (Input)
8~10: reserved
11: PT100 Thermistor Input Value

User Display Settings for P8.00
0: Output Amps
1: Counter Value
2: Actual Freq
3: DC Bus Voltage
4: Output Voltage
5: Power Factor
6: Output Power
7: Calculated RPM
8~9: reserved
10: PID Feedback %

11: AI1 %
12: AI2 %
13: AI3 %
14: IGBT Temperature
15: Cap Temperature
16: DI Input Status
17: DO Output Status
18: Multi-Speed Step
19: CPU DI Status
20: CPU DO Status

21~24: reserved
25: Overload %
26: Ground Fault %
27: DC Bus Ripple
28: PLC D1043 Value
29: reserved
30: User-Defined
31: Out Hz x P8.05
32~33: reserved
34: Fan Speed

35: reserved
36: Carrier Frequency
37: reserved
38: Drive Status
39: reserved
40: reserved
41: kWh
42: PID Reference
43: PID Offset
44: PID Output Hz

User Defined Format Settings for P8.02

Bits 0~3:
User defined decimal place:
0000b: no decimal place
0001b: one decimal place
0010b: two decimal place
0011b: three decimal place

GS4_QSP_1edRevB

Bits 4~9:
000xh:
001xh:
002xh:
003xh:
004xh:
005xh:
006xh:
007xh:
008xh:
009xh:
00Axh:
00Bxh:
00Cxh:
00Dxh:
00Exh:
00Fxh:

User defined unit:
Hz
rpm
%
kg
m/s
kW
hp
ppm
1/m
kg/s
kg/m
kg/h
lb/s
lb/m
lb/h
ft/s

09/19/2017

Bits 4~9: (continued)
User defined unit:
011xh: m
012xh: ft
013xh: °C
014xh: °F
015xh: mbar
016xh: bar
017xh: Pa
018xh: kPa
019xh: mWG
01Axh: inWG
01Bxh: ftWG
01Cxh: psi
01Dxh: atm
01Exh: L/s
01Fxh: L/m

Bits 4~9: (continued)
User defined unit:
020xh: L/h
021xh: m3/s
022xh: m3/h
023xh: gpm
024xh: cfm

Model
Number
GS4-21P0
GS4-22P0
GS4-23P0
GS4-25P0
GS4-27P5
GS4-2010
GS4-2015
GS4-2020
GS4-2025
GS4-2030
GS4-2040
GS4-2050
GS4-2060
GS4-2075
GS4-2100
GS4-41P0
GS4-42P0
GS4-43P0
GS4-45P0
GS4-47P5
GS4-4010
GS4-4015
GS4-4020
GS4-4025
GS4-4030
GS4-4040
GS4-4050
GS4-4060
GS4-4075
GS4-4100
GS4-4125
GS4-4150
GS4-4175
GS4-4200
GS4-4250
GS4-4300

Environment for Operation, Storage, and Transportation

Airflow Rate for Cooling
Flow Rate (cfm)
Flow Rate (m3/hr)
External

Internal

Total

External

Internal

Power Dissipation
Power Dissipation (Watt)

Total

Loss External
(Heat sink)

Internal

DO NOT expose the GS4 drive to environments that contain dust, direct sunlight, corrosive/inflammable gases,
high humidity, liquids, or high vibration. The salt in the air must be less than 0.01 mg/cm2 throughout the
year.

Total

IEC60364-1/IEC60664-1 Pollution degree 2, Indoor use only

Surrounding
Temperature

Storage: -25°C to +70°C

–

–

–

–

–

33

27

14

–

14

24

–

24

56

31

88

14

–

14

24

–

24

79

36

115

10

–

10

17

–

17

113

46

159

40

14

54

68

24

92

197

67

264

66

14

80

112

24

136

249

86

335

58

14

73

99

24

124

409

121

529

166

12

178

282

20

302

455

161

616

166

12

178

282

20

302

549

184

733

166

12

178

282

20

302

649

216

865

179

30

209

304

51

355

913

186

1099

179

30

209

304

51

355

1091

220

1311

228

73

301

387

124

511

1251

267

1518

Package
Drop

228

73

301

387

124

511

1401

308

1709

Vibration

246

73

319

418

124

542

1770

369

2139

–

–

–

–

–

–

33

25

59

–

–

–

–

–

–

45

29

74

14

–

14

24

–

24

71

33

104

10

–

10

17

–

17

103

38

141

10

–

10

17

–

17

134

46

180

40

14

54

68

24

92

216

76

292

66

14

80

112

24

136

287

93

380

58

14

73

99

24

124

396

122

518

99

21

120

168

36

204

369

138

507

99

21

120

168

36

204

476

158

635

126

21

147

214

36

250

655

211

866

179

30

209

304

51

355

809

184

993

179

30

209

304

51

355

929

218

1147

179

30

209

304

51

355

1156

257

1413

186

30

216

316

51

367

1408

334

1742

257

73

330

437

124

561

1693

399

2092

223

73

296

379

124

503

2107

491

2599

224

112

336

381

190

571

2502

579

3081

289

112

401

491

190

681

3096

687

3783

–

454
454

–

771
771

• External Flow Rate is across the heat sink.
• Internal Flow Rate is through the chassis.
• Published flow rates are the result of active cooling using fans, factory
installed in the drive.
• Unpublished flow rates ( - ) are the result of passive cooling in drives
without factory installed fans.
• The required airflow shown in the chart is for installing a single GS4 drive
in a confined space.
• When installing multiple GS4 drives, the required air volume would be
the required air volume for a single GS4 drive multiplied by the number
of GS4 drives.

–

61

Installation Location

–

4589
5772

• When calculating power
dissipation (Watt Loss), use the
Total value if the drive is foot
mounted, or the Internal value
if the drive is flange mounted.
Where only a total value is
published, these models cannot be
flange mounted. Heat dissipation
shown in the chart is for installing
a single GS4 drive in a confined
space.
• When installing multiple drives,
the volume of heat/power
dissipation should be the heat/
power dissipated by a single GS4
drive multiplied by the number of
GS4 drives.
• Heat dissipation for each model
is calculated by rated voltage,
current and default carrier
frequency.

Rated Humidity

Environment

Parameter Settings Tables

Air Pressure

Transportation: -25°C to +70°C

Non-condensation, non-frozen
Operation: Max. 90%

Storage/Transportation: Max. 95%

No condense water
Operation/Storage: 86 to 106 kPa

Transportation: 70 to 106 kPa

IEC721-3-3
Pollution Level

Operation:
Class 3C2; Class 3S2

Storage:
Class 2C2; Class 2S2

Transportation:
Class 1C2; Class 1S2

No concentrate
If the GS4 drive is installed at altitudes of 0~1000m, follow normal operation
restriction. If installed at altitudes of 1000~3000m, decrease 2% of rated
Operation
current or lower 0.5°C of temperature for every 100m increase in altitude.
Maximum altitude for Corner Grounded is 2000m.

Altitude
Storage

Transportation

ISTA procedure 1A (according to weight) IEC60068-2-31

1.0mm, peak-to-peak value range from 2Hz to 13.2 Hz; 0.7G~1.0G range from 13.2Hz to 55Hz; 1.0G
range from 55Hz to 512 Hz. Comply with IEC 60068-2-6.

IEC/EN 60068-2-27
Impact
Operation
Max. allowed offset angle ±10° (under normal installation position)
Position

Frame
A~C
D0~G

Top cover

Conduit Box Protection Level

230V: 1.0~30HP

With top cover removed

460V: 1.0~40HP

With top cover in place

Standard
conduit plate

230V: >30HP
460V: >40HP

N/A

With conduit
box

230V: >30HP
D0~G

N/A

Without
conduit box

10°

10°

Operation
Temperature

IP20 / UL Open Type

-10~50°C

IP20 / UL Type1 / NEMA1

-10~40°C

IP20 / UL Type1 / NEMA1

-10~40°C

IP00 / IP20 / UL Open Type
Only the circled area is IP00.
Other parts
are IP20.
-10~50°C

460V: >40HP

To prevent personal injury, please make sure that the case and wiring are installed according to these
instructions. The figures in these instructions are only for reference. They may be slightly different from
the one you have, but it will not affect your customer rights.
These installation instructions may be revised without prior notice. The most recent edition can be
downloaded from the AutomationDirect web site at any time:
http://www.automationdirect.com/static/manuals/index.html.

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 5

DURApulse GS4 AC Drive Quick-Start Guide
Frame A
Frame B
Frame C
Frame D0
Frame D
Frame E
Frame F
Frame G

GS4-21P0; GS4-41P0; GS4-22P0; GS4-42P0; GS4-23P0; GS4-43P0; GS4-25P0; GS4-45P0; GS4-47P5
GS4-27P5; GS4-2010; GS4-4010; GS4-2015; GS4-4015; GS4-4020
GS4-2020; GS4-2025; GS4-4025; GS4-2030; GS4-4030; GS4-4040
GS4-4050; GS4-4060
GS4-2040; GS4-2050; GS4-4075; GS4-4100
GS4-2060; GS4-2075; GS4-2100; GS4-4125; GS4-4150
GS4-4175; GS4-4200
GS4-4250; GS4-4300

← (Blue Arrow) Inflow		

Specifications for Wiring Terminals – Main-Circuit Terminals (continued)

Minimum Mounting Clearance
Frame

A (mm / in)

B (mm / in)

C (mm / in)

D (mm / in)

A~C

60 / 2.4

30 / 1.2

10 / 0.4

0/0

D0~F

100 / 4.0

50 / 2.0

n/a

0/0

G

200 / 7.9

100 / 4.0

n/a

0/0

Drive Models

• The mounting clearances shown in figure to the left are NOT for installing the
GS4 drive in a confined space (such as cabinet or electric box). When installed in
a confined space, in addition to the minimum mounting clearances, ventilation
equipment or air conditioning should be installed to keep the surrounding
temperature lower than the operation temperature.
• The following table shows heat dissipation and required air volume when installing
a single GS4 drive in a confined space. When installing multiple drives, the required
air volume shall be multiplied by the number of GS4 drives.
• Refer to the chart (Air flow rate for cooling) for ventilation equipment design and
selection.
• Refer to the chart (Power Dissipation) for air conditioner design and selection.
• If GS4 drives in frames sizes A thru D are installed with clearance dimensions less
than specified, the cooling fans in these models may not adequately cool the drive.

(Frame A~G)
Single drive:
Independent installation.

Min Wire
Gauge

Torque
(±10%)

1 AWG
(42.4 mm2)

GS4-2025
GS4-2030
GS4-4025
GS4-4030

Note:

← (Red Arrow) Outflow

Max Wire
Gauge

GS4-2020

Frame C

Minimum Mounting Clearances

1/0 AWG
(53.5 mm2)
4 AWG
(21.2 mm2)
M8
80 kg·cm
(69.4 lb·in)
(7.85 N·m)

1/0 AWG
(53.5 mm2)

Note
Terminal D+[+2 & +1]: Torque 90 Kg-cm [78.2 lb-in.]
(8.83Nm) (±10%)
Use 600V, 90°C wire for UL installation of GS4-2030
install if ambient temperature exceeds 40°C.
UL installations of other models must use 600V, 75°C
or 90°C wire. Please use copper wire only.
(Fig. 1) T
 he usage of ring terminals should comply
with this specification.
(Fig. 2) T
 he figure shows the specification of insulated
heat shrink tubing that complies with UL (600C,
YDPU2).
Figure 1:

Figure 2:

2 AWG
(33.6 mm2)

GS4-4040

Specifications for Wiring Terminals – Main-Circuit Terminals

GS4-23P0

10 AWG
(5.3 mm2)

GS4-25P0

8 AWG
(8.4 mm2)

8 AWG
(8.4 mm2)

GS4-45P0

For models without conduit box

Figure 1:

For models with conduit box

GS4-4050
2/0 AWG
(67.4 mm2)

GS4-4060

Figure 2:

UL installations must use 600V, 75°C or 90°C wire.
Please use copper wire only.
(Fig. 1) T
 he usage of ring terminals should comply
with this specification.
(Fig. 2) G
 round wire spec: 2AWG*2 [33.6mm2*2]
(Fig. 3) T
 he figure shows the specification of insulated
heat shrink tubing that complies with UL
(600C, YDPU2).
Figure 1:
Figure 2:

1/0 AWG
(53.5 mm2)
2/0 AWG
(67.4 mm2)

8.2 Min.
22 Max.

Ring lug

10 AWG
(5.3 mm2)

M8
81.6 kg·cm
(70.8 lb·in)
(8N·m)

GS4-4050

8.2 Min.
Ring lug

GS4-47P5

(Frame A~G)

6 AWG
(13.3 mm2)

GS4-2015

4 AWG
(21.2 mm2)

GS4-4010
GS4-4015

8 AWG
(8.4 mm2)

Ta: Frame A~G
(inflow air temperature)
It is suggested to install a barrier
between the drives. Adjust
the size of the barrier until the
temperature of the fan on the
inflow side is lower than the
operation temperature. This barrier
is to prevent the lower drives’ hot
exhaust from going straight into
the upper drives’ intake.
(Refer to the right figure)
Operation temperature is the
temperature measured 50mm away
from the inflow side of the fan.

09/19/2017

4 AWG
(21.2 mm2)

GS4-4020

M5
35 kg·cm
(30.4 lb·in)
(3.43 N·m)

2/0 AWG
(67.4 mm2)

Terminal D+[+2 & +1]: Torque 45 Kg·cm [39.0 lb·in]
(4.415 N·m) (±10%)
Use 600V, 90°C wire for UL installation of GS4-2015
install if ambient temperature exceeds 45°C.
UL installations of other models must use 600V, 75°C
or 90°C wire. Please use copper wire only.
(Fig. 1) T
 he usage of ring terminals should comply
with this specification.
(Fig. 2) T
 he figure shows the specification of insulated
heat shrink tubing that complies with UL
(600C, YDPU2).
Figure 1:

1/0 AWG
(53.5 mm2)

		Figure 3:
13¡ Ó
1.5

GS4-2010

Frame B

Multiple drives:
Independent installation.

8 AWG
(8.4 mm2)

GS4-4060

13 Min.

Install a barrier between the drives.

GS4-27P5

13 Min.

Multiple drives:
Independent horizontal installation.

Heat Shrink Tube

Heat Shrink Tube

WIRE

For models without conduit box

Figure 2:

GS4-2040
GS4-2050

6 AWG
(13.3 mm2)

GS4-4075
Frame D

(Frame D0, D, E, F)

GS4_QSP_1edRevB

14 AWG
(2.1 mm2)

M4
20 kg·cm
(17.4 lb·in)
(1.96 N·m)

UL installations must use 600V, 75°C or 90°C wire.
Please use copper wire only.
(Fig. 1) T
 he usage of ring terminals should comply
with this specification.
(Fig. 2) T
 he figure shows the specification of insulated
heat shrink tubing that complies with UL
(600C, YDPU2).

11 Max.

12 AWG
(3.3 mm2)

Note

32 Max.

Frame A

Multiple drives:
Independent horizontal installation.

GS4-22P0

GS4-41P0
GS4-42P0
GS4-43P0

Torque
(±10%)

14 AWG
(2.1 mm2)

GS4-21P0

(Frame A, B, C, G)

Min Wire
Gauge

+0
-2

Max Wire
Gauge

Frame D0

Drive Models

300 MCM
(152 mm2)

GS4-4100

4/0 AWG
(107 mm2)
250 MCM
(127 mm2)
3/0 AWG
(85mm2)
300 MCM
(152 mm2)

For models with conduit box
GS4-2040
GS4-2050
GS4-4075
GS4-4100

4/0 AWG
(107 mm2)

3/0 AWG
(85 mm2)
4/0 AWG
(107 mm2)
2/0 AWG
(67.4 mm2)
4/0 AWG
(107 mm2)

WIRE

UL installations must use 600V, 75°C or 90°C wire.
Please use copper wire only.
(Fig. 1) T
 he usage of ring terminals should comply
with this specification.
(Fig. 2) T
 he figure shows the specification of insulated
heat shrink tubing that complies with UL
(600C, YDPU2).
Figure 1:
M8
200 kg·cm
(173 lb·in)
(19.62 N·m)

Figure 2:

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 6

DURApulse GS4 AC Drive Quick-Start Guide
Specifications for Wiring Terminals – Main-Circuit Terminals (continued)

1/0 AWG*2
(53.5 mm2*2)

GS4-2075

2/0 AWG*2
(67.4 mm2*2)

GS4-2100

4/0 AWG*2
(107 mm2*2)

GS4-4150

2/0 AWG*2
(67.4 mm2*2)

GS4-4200

300 MCM*2
(152 mm2*2)

16-4

+0

M8
200kg·cm
(173 lb·in) Figure 1:
(19.62 N·m)

4/0 AWG*2
(107 mm2*2)

See Detail B

GS4-4250
GS4-4300

2/0 AWG*4
300 MCM*4 (67.4 mm2*4)
(152 mm2*4) 3/0 AWG*4
(85mm2*4)

For models with conduit box
GS4-4250
GS4-4300

1/0 AWG*4
300 MCM*4 (53.5 mm2*4)
(152 mm2*4) 2/0 AWG*4
(67.4 mm2*4)

U/T1, V/T2, W/T3, +1/DC+, -/DC-

GS4-4300

500 MCM*2
(253 mm2*2)

For model with conduit box

300 MCM*2
(152 mm2*2)

GS4-4250

GS4-4300

500 MCM*2
(253 mm2*2)

+0

400 MCM*2
(203 mm2*2
500 MCM*2
(253mm2*2)

16 -4

GS4-4250

Ø3

Detail A (Mounting Hole)

S1

Detail B (Mounting Hole)

Units = mm [in]
S1

Frame B: GS4-27P5, GS4-2010, GS4-2015, GS4-4010, GS4-4015, GS4-4020
W
H
D
W1
H1
D1*
S1
190.0
320.0
190.0
173.0
303.0
77.9
8.5
[7.48]
[12.60]
[7.48
[6.81]
[11.93]
[3.07]
[0.33

*D1 = Flange mounting.

Frame A: GS4-21P0; GS4-22P0, GS4-23P0, GS4-25P0, GS4-41P0, GS4-42P0, GS4-43P0, GS4-45P0, GS4-47P5
W
H
D
W1
H1
D1*
S1
Φ1
Φ2
Φ3
130.0
250.0
170.0
116.0
236.0
45.8
6.2
22.2
34.0
28.0
[5.12]
[9.84]
[6.69]
[4.57]
[9.29]
[1.80]
[0.24]
[0.87]
[1.34]
[1.10]

.

Φ3
28.0
[1.10]

D

W
W1

See Detail A

D1

*D1 = Flange mounting.

Figure 2:
31MAX.
Ø8.2M
IN.

42.0(MAX.)

See Detail B

12.2(MIN.)

Ø1

42.0(MAX.)

Figure 3:

Φ2
34.0
[1.34]

GS4 Frame C

Ø26.5MAX.

M12
408 kg·cm
(354 lb·in)
(40 N·m)

Φ1
22.2
[0.87]

Units = mm [in]

8.2MIN

Figure 1:

For models without conduit box

Ø3

Ø3

Ø1

Detail B (Mounting Hole)

31MAX.

Use 600V, 90°C wired for UL installation for GS4-4300;
install in ambient temperature that exceeds 45°C.
UL installations of other models must use 600V, 75°C
or 90°C wire.
Please use copper wire only.
M8
(Fig. 1) The usage of ring terminals for R/L11, R/L12,
200 kg·cm
S/L21, S/L22, T/L31, and T/L32 should comply
(173 lb·in)
with this specification.
(19.62 N·m)
(Fig. 2) The usage of ring terminals for U/T1, V/T2, W/
T3, +1/DC+, and -/DC- should comply with
this specification.
(Fig. 3 & 4) T
 he figure shows the specification of
insulated heat shrink tubing that complies
with UL (600C, YDPU2).

54MAX.

Frame G

For main circuit terminals:

S1

Ø1

21.0(MAX.)

For models without conduit box

Ø1

S1

70.0(MAX.)

R/L11, R/L12, S/L21, S/L22, T/L31, T/L32

Ø2

Detail A (Mounting Hole)

See Detail B

Figure 2:

26.5MAX.

For main circuit terminals:

H1
H

8.2MIN
.

UL installations must use 600V, 75°C or 90°C wire.
Please use copper wire only.
Grounding wire specification:
300MCM*2 [152 mm2*2].
(Fig. 1) The usage of ring terminals should comply
with this specification.
(Fig. 2) The figure shows the specification of insulated
heat shrink tubing that complies with UL
(600C, YDPU2).

70MAX.

Frame F

GS4-4200

4/0 AWG*2
(107 mm2*2)

28.0MAX.

Ø3

4/0 AWG*2
(107 mm2*2)
300 MCM*2
(152 mm2*2)
3/0 AWG*2
(85mm2*2)

.

Ø1

For models with conduit box
GS4-4175

8.2MIN

Figure 3:

For models without conduit box
GS4-4175

31MAX.

Ø1

GS4-4125

D1

Figure 2:

26.5MAX.

3/0 AWG*2
(85 mm2*2)
1/0 AWG*2
(53.5 mm2*2)

Figure 1:

W
W1

D1

D

H1
H

GS4-2060

M8
200 kg·cm
(173 lb·in)
(19.62 N·m)

See Detail A

D

See Detail A

H1
H

For models with conduit box

W
W1

GS4 Frame A

Ø2

Frame E

GS4-4150

17.0MAX.

GS4-4125

65.0MAX.

GS4-2100

+0

GS4-2075

UL installations must use 600V, 75°C or 90°C wire.
Please use copper wire only.
(Fig. 1) The usage of ring terminals should comply
with this specification.
(Fig. 2) Grounding wire specification:
• 300MCM*2 [152 mm2*2]
• Torque M8 180 kg·cm
[156 lb·in] (17.64 N·m) (±10%)
(Fig. 3) The figure shows the specification of insulated
heat shrink tubing that complies with UL
(600C, YDPU2).

1/0 AWG*2
(53.5 mm2*2)
3/0 AWG*2
(85 mm2*2)
300 MCM*2
4/0 AWG*2
(152 mm2*2) (107 mm2*2)
1/0 AWG*2
(53.5 mm2*2)
3/0 AWG*2
(85 mm2*2)

Dimension Diagrams
GS4 Frame B

Dimension Diagrams

Note

16-4

GS4-2060

Torque
(±10%)

70MAX.

Max Wire
Min Wire
Drive Models
Gauge
Gauge
For models without conduit box

Ø3

Figure 4:

Ø2

S1

Ø1

Ø1
Ø1

Detail A (Mounting Hole)

Ø3

400 MCM*2
(203 mm2*2)
S1

Units = mm [in]

Detail B (Mounting Hole)

Frame C: GS4-2020, GS4-2025, GS4-2030, GS4-4025, GS4-4030, GS4-4040
W
H
D
W1
H1
D1*
S1
250.0
400.0
210.0
231.0
381.0
92.9
8.5
[9.84]
[15.75]
[8.27]
[9.09]
[15.00]
[3.66]
[0.33]

*D1 = Flange mounting.

GS4_QSP_1edRevB

09/19/2017

Φ1
22.2
[0.87]

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Φ2
34.0
[1.34]

Φ3
34.0
[1.34]

Page 7

DURApulse GS4 AC Drive Quick-Start Guide
D1

W
W1

H2
H1

D2

SEE DETAIL A

H3

H2
H1

SEE DETAIL A

W
W1

D2

D

See Detail A

D1

S2

SEE DETAIL B

S2

SEE DETAIL B

D1

H3

W
W1

GS4 Frame E (without conduit box)
D

H3

GS4 Frame D (without conduit box)
D

H2
H1

GS4 Frame D0 (without conduit box)

See Detail B

S3

D2

S2

S1

S1

S1

S1

DETAIL B
DETAIL A
(MOUNTING HOLE) (MOUNTING HOLE)

Units = mm [in]

Frame D0: GS4-4050, GS4-4060
W
H
D
W1
H1
H2
H3
D1*
280.0
255.0 235.0 500.0 475.0 442.0
94.2
–
[11.02]
[10.04] [9.25] [19.69] [18.70] [17.40] [3.71]

*D1 = Flange mounting.

D2
16.0
[0.63]

S1
11.0
[0.43]

S2
18.0
[0.71]

Φ1

Φ2

Φ3

–

–

–

S1

Units = mm [in]

DETAIL B
DETAIL A
(MOUNTING HOLE) (MOUNTING HOLE)

Units = mm [in]
Frame D: GS4-2040, GS4-2050, GS4-4075, GS4-4100
W
H
D
W1
H1
H2
H3
330.0
275.0 285.0 550.0 525.0 492.0
–
[12.99]
[10.83] [11.22] [21.65 [20.67] [19.37

D1*
107.2
[4.22]

*D1 = Flange mounting.

D2
16.0
[0.63]

S1
11.0
[0.43]

S2
18.0
[0.71]

Detail B
(Mounting Hole)

Detail A
(Mounting Hole)

Φ1

Φ2

Φ3

–

–

–

Frame E: GS4-2060, GS4-2075, GS4-2100, GS4-4125, GS4-4150
W
H
D
W1
H1
H2
H3
D1*
D2
370.0
300.0 335.0
589
560.0 528.0 143.0
18.0
–
[14.57]
[11.81] [13.19] [23.19] [22.05] [20.80] [5.63] [0.71]

S1,S2
13.0
[0.51]

*D1 = Flange mounting.

S3
18.0
[0.71]

Φ1

Φ2

Φ3

–

–

–

Φ2
34.0
[1.34]

Φ3
92.0
[3.62]

GS4 Frame E (with conduit box)
W
W1

GS4 Frame D (with conduit box)
D

W
W1

W
W1

D1

SEE DETAIL A

SEE DETAIL A

D1

H

H

H3

H2
H1

H3

H1

See Detail B

Ø3
Ø2

Units = mm [in]

S1

S1

DETAIL A
(MOUNTING HOLE)

DETAIL B
(MOUNTING HOLE)

Ø3
Ø2

Frame D0 – with Conduit Box (Option): GS4-4050, GS4-4060
W
H
D
W1
H1
H2
H3
D1*
280.0 614.4 255.0 235.0 500.0 475.0 442.0
94.2
[11.02] [24.19] [10.04] [9.25] [19.69] [18.70] [17.40] [3.71]

*D1 = Flange mounting.

GS4_QSP_1edRevB

09/19/2017

D2
16.0
[0.63]

S1
11.0
[0.43]

S2
18.0
[0.71]

Φ1
62.7
[2.47]

S1

Units = mm [in]
Φ2
34.0
[1.34]

Φ3
22.0
[0.87]

Φ1
76.2
[3.00]

Ø2

D2

S2

Detail A
(Mounting Hole)

Detail B
(Mounting Hole)

Units = mm [in]

S1

DETAIL B
DETAIL A
(MOUNTING HOLE)(MOUNTING HOLE)

Frame D – with Conduit Box (Option): GS4-2040, GS4-2050, GS4-4075, GS4-4100
W
H
D
W1
H1
H2
H3
D1*
D2
S1
S2
330.0 688.3 275.0 285.0 550.0 525.0 492.0 107.2
16.0
11.0
18.0
[12.99] [27.10] [10.83] [11.22] [21.65 [20.67] [19.37 [4.22] [0.63] [0.43] [0.71]

*D1 = Flange mounting.

Ø3

S1

Ø2

Ø1

Ø1

S3

Ø2

Ø1

Ø1

Ø1

Ø2

Ø1

Ø2
Ø3

Ø3

H

H2
Ø3

D1

D2

S2

SEE DETAIL B

S2

SEE DETAIL B

Ø2

D

See Detail A

H2
H1

D2

D

H3

GS4 Frame D0 (with conduit box)

Φ2
34.0
[1.34]

Φ3
22.0
[0.87]

Frame E – with Conduit Box (Option): GS4-2060, GS4-2075, GS4-2100, GS4-4125, GS4-4150
W
H
D
W1
H1
H2
H3
D1*
D2
S1,S2
S3
Φ1
370.0 715.8 300.0 335.0
589
560.0 528.0 143.0
18.0
13.0
18.0
22.0
[14.57] [28.18] [11.81] [13.19] [23.19] [22.05] [20.80] [5.63] [0.71] [0.51] [0.71] [0.87]

*D1 = Flange mounting.

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 8

DURApulse GS4 AC Drive Quick-Start Guide
GS4 Frame G (without conduit box)

W

W
W1

D

W1

D1

D

H2
H1

See Detail A

H3

H1

H2

See Detail A

H3

GS4 Frame F (without conduit box)

GS4 Fault Codes

S3

See Detail B

D2

S3

See Detail B

S1

S1

S1

S2

Detail A (Mounting Hole)
S1

S2

Units = mm [in]

Detail B (Mounting Hole)

Frame F: GS4-4175, GS4-4200
W
H
D
W1
H1
H2
H3
D1*
420.0
300.0 380.0 800.0 770.0 717.0 124.0
–
[16.54]
[11.81] [14.96] [31.50] [30.32] [28.23] [4.88]

D2
S1
S2
S3
18.0 13.0 25.0 18.0
[0.71] [0.51] [0.98] [0.71]

*D1 = Flange mounting.

Detail A
(Mounting Hole)

Units = mm [in]
Φ1

Φ2

Φ3

–

–

–

Frame G: GS4-4250, GS4-4300
W
H
D
W1
H1
H2
H3
500.0
397.0
440.0 1000.0 963.0
913.6
–
[19.69]
[15.63] [217.32] [39.37] [37.91] [35.97]

S1
13.0
[0.51]

S2
26.5
[1.04]

Detail B
(Mounting Hole)
S3
27.0
[1.06]

Φ1

Φ2

Φ3

–

–

–

GS4 Frame G (with conduit box)
W

W
W1

D

W1

D1

H3

H1

H

H

H2

H2
H1

See Detail A

D

See Detail A

H3

GS4 Frame F (with conduit box)

S3

See Detail B
See Detail B

S3

D2

Ø1

Ø3
Ø2

Ø1
Ø3

Ø2

Ø1

S1
Ø2
Ø2

0: No Error
1: Overcurrent during Accel (ocA)
2: Overcurrent during Decel (ocd)
3: Overcurrent during normal speed (ocn)
4: Ground Fault (GFF)
5: IGBT short circuit (occ)
6: Overcurrent during Stop (ocS)
7: Overvoltage during Accel (ovA)
8: Overvoltage during Decel (ovd)
9: Overvoltage during normal speed (ovn)
10: O
 vervoltage during Stop (ovS)
11: L ow voltage during Accel (LvA)
12: L ow voltage during Decel (Lvd)
13: L ow voltage during normal speed (Lvn)
14: L ow voltage during Stop (LvS)
15: Input phase loss (OrP)
16: IGBT Overheat 1 (oH1)
17: C
 ap Overheat 2 (oH2)
18: T
 hermister 1 open (tH1o)
19: T
 hermister 2 open (tH2o)
20: P
 ower Reset Off (PWR)
21: O
 verload (oL) (150% 1Min, Inverter)
22: M
 otor1 Thermal Overload (EoL1)
23: M
 otor2 Thermal Overload (EoL2)
24: M
 otor Overheat-PTC (oH3)
25: reserved
26: O
 ver Torque 1 (ot1)
27: O
 ver Torque 2 (ot2)
28: U
 nder current (uc)
29: reserved
30: E
 EPROM write error (cF1)
31: E
 EPROM read error (cF2)
32: reserved
33: U
 phase current sensor detection error (cd1)
34: V
 phase current sensor detection error (cd2)
35: W
 phase current sensor detection error (cd3)
36: C
 C Hardware Logic error 0 (Hd0)
37: O
 C Hardware Logic error 1 (Hd1)
38: O
 V Hardware Logic error 2 (Hd2)
39: O
 CC Hardware Logic error 3 (Hd3)
40: M
 otor auto tune error (AuE)

Fault Codes
41: P
 ID Feedback loss (AFE)
42~47: reserved
48: A
 nalog input signal loss (ACE)
49: E
 xternal Fault (EF)
50: E
 mergency Stop (EF1)
51: B
 ase Block (bb)
52: P
 assword Error (Pcod)
53: S
 oftware Code lock (ccod)
54: P
 C Command error (CE1)
55: P
 C Address error (CE2)
56: P
 C Data error (CE3)
57: P
 C Slave error (CE4)
58: P
 C Communication Time Out (CE10)
59: P
 C Keypad Time out (CP10)
60: B
 raking Transistor Fault (bf)
61: Y
 -Delta connection Error (ydc)
62: D
 ecel Energy Backup Error (dEb)
63: O
 ver Slip Error (oSL)
64: E
 lectromagnet switch error (ryF)
65~71: reserved
72: S
 TO Loss1 (STL1)
STO1~SCM1 internal hardware detect error
73: E
 S1 Emergency Stop (S1)
74: In Fire Mode (Fire)
75: reserved
76: S
 afety Torque Off function active (STO)
77: S
 TO Loss2 (STL2)
STO2~SCM2 internal hardware detect error
78: S
 TO Loss3 (STL3) – STO1~SCM1 and STO2~SCM2
internal hardware detect errors
79: U
 Phase Short (Uoc)
80: V
 Phase Short (Voc)
81: W
 Phase Short (Woc)
82: U
 Phase Loss (UPHL)
83: V
 Phase Loss (VPHL)
84: W
 Phase Loss (WPHL)
85~89: reserved
90: P
 LC Force Stop (FStp)
91~98: r eserved
99: C
 PU Command error (TRAP)
100~110: r eserved
111: reserved

Ø2

Ø2 Ø1

S1

S1

S2

Detail A (Mounting Hole)
S1

Ø3

Units = mm [in]

Detail B (Mounting Hole)

Frame F – with Conduit Box (Option): GS4-4175, GS4-4200
W
H
D
W1
H1
H2
H3
D1*
420.0 940.0 300.0 380.0 800.0 770.0 717.0 124.0
[16.54] [37.00] [11.81] [14.96] [31.50] [30.32] [28.23] [4.88]

*D1 = Flange mounting.

GS4_QSP_1edRevB

09/19/2017

D2
S1
S2
S3
Φ1
Φ2
Φ3
18.0 13.0 25.0 18.0 92.0 35.0 22.0
[0.71] [0.51] [0.98] [0.71] [3.62] [1.38] [0.87]

Units = mm [in]

Ø3

Ø3

S2

Detail A
(Mounting Hole)

Frame G – with Conduit Box (Option): GS4-4250, GS4-4300
W
H
D
W1
H1
H2
H3
S1
500.0 1240.2 397.0
440.0 1000.0 963.0
913.6
13.0
[19.69] [48.83] [15.63] [217.32] [39.37] [37.91] [35.97] [0.51]

S2
26.5
[1.04]

Detail B
(Mounting Hole)
S3
27.0
[1.06]

Φ1
22.0
[0.87]

Φ2
34.0
[1.34]

Φ3
117.5
[4.63]

DURApulse GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.B 09/19/2017

Page 9



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Title                           : GS4 AC Drives Quick-Start Guide
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Creator                         : RW
Subject                         : AC Drive, AFD, Frequency Drive, VFD
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