ImproX (ECII) Ethernet Controller Ixp400i System 3000 Doors Installation Manual
User Manual: ixp400i system controller 3000 doors - installation manual
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MODEL NUMBER: XEC900-0-0-GB-XX IPS970-0-0-GB-XX IMPROX EC II ImproX (ECII) Ethernet Controller INSTALLATION MANUAL SPECIFICATIONS Working Environment Aluminium Extruded .............. Cabinet (XEC900) Power Supply Combo ........... (IPS970) Designed to work in an indoor (dry) environment similar to IP30. The Controller is, therefore, not sealed against water. Designed to work in an indoor (dry) environment similar to IP20. The Power Supply Combo is, therefore, not sealed against water. Aluminium Extruded Cabinet (XEC900) Input Voltage ................................ Power Requirements Supply Voltage 10 V DC (Maximum) ............................. Supply Voltage 30 V DC (Maximum) ............................. System Battery Battery Type ........................... Battery Life ............................. 10 V DC to 30 V DC. Current (mA) Power (W) 420 4.2 140 4.2 6 V 3 Ahr Sealed Lead Acid Battery. 4-6 Hours uninterrupted operation. 48 Hours Power Shutdown Mode (Hibernation Mode). Power Supply Combo (IPS970) Power Input Input Voltage ......................... Power Output Output Voltage ....................... (Mains Power On) 85 V AC to 265 V AC at 50/60 Hz. 13.8 V DC ±0.3 V DC. Power Output (Continued) Output Current ....................... 2 A continuous (Power Output Terminals). NOTE: System Battery Battery Type ........................... Approximate Size Length ............................ Width .............................. Height ............................. The Power Supply Combo includes a 3 A Switch Mode Power Supply which provides two outputs, both with a voltage of 13.8 V DC. The combined current supply from both outputs may not exceed 2 A. The remaining 1 A is used for battery charging and system requirements. 6 V 3 Ahr (Max) Sealed Lead Acid Battery. 151 mm (6 in) (Max). 65 mm (3 in) (Max). 99 mm (4 in) (Max) including the terminals. The following specifications are common to both the Aluminium Extruded Cabinet and the Power Supply Combo: Ethernet Port Connection ............................. Protocol .................................. NOTE: Standard Ethernet RJ45 connector. 10/100 Mbps, half or full duplex. TCP/IP, UDP. The RS485 1 (Controller) Port connection details only apply to ImproX ECII Controllers with Firmware V7.16 upwards. RS485 1 (Controller) Port Configuration .......................... Electrical Interface ................. Baud Rates ............................ Data Format ........................... Communications Protocol ...... Line Termination .................... Default Mode .......................... RS485 2 (Terminal) Port Configuration .......................... Electrical Interface ................. Baud Rates ............................ Data Format ........................... Communications Protocol ...... Line Termination .................... Default Mode .......................... XEC300-0-0-GB-03 38 400 Default. RS485. 9 600, 19 200, 28 800, 38 400 and 57 600 selectable via the Communications Protocol. 8 data bits, no parity, 1 stop bit. ImproX Secure Communications Protocol. Provision is made for line termination. Receive Mode. 38 400 Default. RS485. 9 600, 19 200, 28 800, 38 400, 57 600 and 76 800 selectable via the Protocol. 8 data bits, no parity, 1 stop bit. ImproX Secure Communications Protocol. Provision is made for line termination. Receive Mode. March 2009 Page 2 Memory RAM (Non-volatile) ................. Flash ROM ............................. Real Time Clock (RTC) Backup Battery Battery Type ........................... Battery Life ............................. Diagnostic LED Indicators Power-on LED ........................ Incoming RS485 1 (Controller) Outgoing RS485 1 (Controller) Incoming RS485 2 (Terminal) .. Outgoing RS485 2 (Terminal) .. Link Speed LED (Ethernet) .... Duplex Mode LED (Ethernet) . Link Active LED (Ethernet) ..... CPU Usage ............................ CPU Running ......................... CPU Fault .............................. 64 MBytes. 8 MBytes. 1 x 3 V, CR2032, Lithium cell Battery. 5 Years (with power OFF). Red LED (internally visible). Flashing Green LED (internally visible). Flashing Red LED (internally visible). Flashing Green LED (internally visible). Flashing Red LED (internally visible). Flashing Red LED (internally visible). Flashing Red LED (internally visible). Flashing Red LED (internally visible). Red LED (internally visible). On = Idle, Off = Busy. Red LED (internally visible). On = Yes, Off = No. Red LED (internally visible). On = Fault Condition, Off = Ok. Blank Space XEC300-0-0-GB-03 March 2009 Page 3 INSTALLATION INFORMATION Accessories Find the following when unpacking the Controller: Aluminum Extruded Cabinet (XEC900) II An ImproX EC Controller housed in a Black, powder coated, Aluminium extruded Cabinet. The Cabinet consists of a Top Cover and a Base sealed at each end with a Mild Steel End Plate, secured with 5 Thread Cutter Screws (M3 x 8 mm). A 3 V, CR2032, Lithium cell Battery. A 6 V 3 Ahr Sealed Lead Acid Backup Battery. Four Wood Screws (3.5 mm x 25 mm). Four Wall Plugs (7 mm). A MAC Address Label. An extra Fixed Address Label. Power Supply Combo (IPS970) II An ImproX EC Controller housed in a Black Mild Steel, powder-coated Cabinet. The Cabinet consists of a hinged Lid and a Base. One 3 V, CR2032, Lithium Cell Battery. One 6 V 3 Ahr Sealed Lead Acid Battery. Four Combi Screws (No. 4 x 10 mm). Four Wood Screws (3.5 mm x 25 mm). Four Wall Plugs (7 mm). An extra Fixed Address Label. A MAC Address Label. General II Remember the following when installing your ImproX EC Controller: Communications Distance RS485 1 (Controller Port) and RS485 2 (Terminal Port) II The RS485 communications distance between the ImproX EC Controller and the LAST ImproX Unit in a cable run, MUST NOT exceed 1 km (1 090 yd). Achieve this by using good quality screened twisted pair Mylar cable, EARTHED on one side. Ethernet Port The Ethernet Controller plugs into an Ethernet Switch or Hub (or other network device), cable runs for this must conform to ethernet cabling specifications. Blank Space XEC300-0-0-GB-03 March 2009 Page 4 Termination Resistors for RS485 Bus Communications Long transmission lines or multiple “star” connections, may cause communication problems. Placing the Terminating Resistor Jumper Link in the LAST UNIT AT THE END OF THE CABLE RUN should solve the problem (depending on the bus). Refer to Figure 3 on page 8. EARTH Connection II In conditions where excessive noise is present connect the ImproX EC Controller to a good EARTH point. Using either of the RS485 Ports, connect the EARTH Lead to the “SHD” Terminal. Mains EARTH can be used, but electrical noise may persist. The II EARTH Lead to the ImproX EC Controller should have a minimum cross-sectional 2 2 area of 1 mm (0.001 in ) and can be either solid or stranded. Battery Installation and Replacement Installing the Real Time Clock Backup Battery for First Time Use CAUTION: Insert the supplied 3 V Lithium Backup Battery for the Real Time II Clock into the Battery Holder BEFORE powering up the ImproX EC Controller. The Battery Holder is located in the bottom right-hand side of the ImproX ECII Controllers Printed Circuit Board (PCB), directly above the RS485 2 (Terminal Port). 1. Remove the Controller’s Top Cover. 2. Slide the supplied 3 V, CR2032, Lithium cell Battery under the metal clip of the Battery Holder, with the "+" Terminal facing UP. 3. Pull the plastic clip AWAY from the Battery Holder and press the Battery firmly into the Battery Holder. Connecting the System Backup Battery for First Time Use (XEC900) 1. 2. Attach the Battery Fly Lead to the System Backup Battery Connector (see Figure 3 for Key Component Positions). Attach the Controller’s Top Cover. Replacing the 6 V 3 Ahr Sealed Lead Acid System Backup Battery (XEC900) 1. 2. 3. 4. Remove the Controller’s Top Cover. Remove the Controller’s back End Plate. Disconnect the Battery Fly Lead Spade Terminals from the old Battery. Slide the old Battery out of the Battery Compartment. CAUTION: 5. 6. 7. 8. Ensure that you maintain the correct polarity of the Battery Fly Lead Spade Terminals. Red wire to Positive (+) and Black wire to Negative (-). Slide the new Battery into the Battery Compartment. Reconnect the Battery Fly Lead Spade Terminals to the new Battery. Attach the Controller’s back End Plate. Attach the Controller’s Top Cover. XEC300-0-0-GB-03 March 2009 Page 5 Installing System Backup Battery (IPS970) 1. 2. 3. 4. 5. 6. 7. Open the Lid of the Cabinet. Slide the Lid in an upwards direction and unhinge. Place the Battery into the Cabinet with the Battery Terminals in an upwards position. Connect the Red Battery Terminal Lead to the Positive Battery Terminal. Connect the Black Battery Terminal Lead to the Negative Battery Terminal. Re-hinge the Lid and slide it in a downwards direction. Close the Lid of the Cabinet. Figure 1: Power Supply Combo Layout Diagram – Top View XEC300-0-0-GB-03 March 2009 Page 6 Mounting the Controller CAUTION: Make certain that you mount the Controller on a vibration-free surface. II Select the mounting position of the ImproX EC Controller, considering accessibility and routing of wires. Secure the Controller to the mounting surface, using four suitable screws and wall plugs (supplied), nuts and bolts or rivets. Mounting the Power Supply Combo (IPS970) Base Mounting Details 1. 2. Fix the Base to the wall using two of the supplied screws in the Mounting Key Holes. Fix the third screw in the Mounting Slot, adjusting the position of the Base if necessary. Figure 2: Base Mounting Details XEC300-0-0-GB-03 March 2009 Page 7 ELECTRICAL CONNECTIONS Controller Layout Figure 3: Key Component Positions XEC300-0-0-GB-03 March 2009 Page 8 Connecting the ImproX ECII Controller II Figure 4 and Figure 5 show the ImproX EC Controllers relationship with the rest of the ImproX product range. Figure 4: Ethernet Configuration Diagram XEC300-0-0-GB-03 March 2009 Page 9 Figure 5: RS485 Configuration Diagram XEC300-0-0-GB-03 March 2009 Page 10 II Figure 6 shows typical connection options for the ImproX EC Controller. Figure 6: Typical Electrical Connections NOTE: DO NOT connect (daisy chain) additional RS485 Controllers on Port 2, as the System will NOT Auto-ID these Controllers. XEC300-0-0-GB-03 March 2009 Page 11 Settings Specific to the Power Supply Combo WARNING: DO NOT REMOVE THE PLASTIC COVER PROTECTING THE SWITCH MODE POWER SUPPLY. REMOVING THE COVER PUTS YOU AT RISK OF ELECTRICAL SHOCK. CAUTION: DO NOT exceed the Input Voltage specified. Use the supplied Connection Leads for the low voltage connections to the Power Supply Combo, see Figure 1. Using the supplied Quick Click Glands or Gland Breakouts, neatly lead the wires out of the Cabinet. Wiring the Mains Input Power Cord WARNING: DO NOT TOUCH ANY PART OF THE CIRCUIT ONCE YOU’VE APPLIED POWER TO THE POWER SUPPLY COMBO. Figure 7: Mains Connections Blank Space XEC300-0-0-GB-03 March 2009 Page 12 Connect the Power Supply Combo to mains power as follows: 1. Using a suitable screwdriver, press and hold down the Push-button. 2. Insert the wire. 3. Release the Push-button. 4. Repeat steps 1 to 3 for each connection. 5. Attach a suitable Mains Input Power Plug using the following connections: Live (Brown). Neutral (Blue). Earth (Yellow/Green). Fuse Information Fuse Type Purpose Rating Slow-blow This fuse protects the Battery from overload as well as incorrect polarity connection. 3.15 A 250 V (6 mm x 30 mm) Table 1: Fuse Ratings Replacing the Fuse CAUTION: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Ensure that you have disconnected the mains power supply to the Power Supply Combo, and removed the Positive Lead from the Battery before replacing the fuse. Disconnect the mains power supply to the Power Supply Combo. Open the Cabinet. Disconnect the Positive Lead from the Battery. Unscrew the Fuse Holder’s Lid from the Base. Remove the old fuse. Insert a new fuse into the longer end of the Fuse Holder. Screw the Fuse Holder’s Lid onto the Base. Reconnect the Positive Lead to the Battery. Close the Cabinet. Reconnect the mains power supply to the Power Supply Combo. Figure 8: Fuse Holder XEC300-0-0-GB-03 March 2009 Page 13 Power Shut Down The ImproX ECII Controller’s 6 V 3 Ahr Sealed Lead Acid Backup Battery provides between 4-6 hours of uninterrupted power. Five minutes after the Battery Low signals received by the Controller, the Controller switches to Hibernation Mode (low power). Hibernation Mode provides a further 48 hours of database (including transactions) memory retention. Master Reset The ImproX ECII Controller can be restarted manually, without removing the power connections, by pressing the Master Reset button (See Figure 3 for Key Component Positions). Restoring Factory Default Settings If you assign an invalid IP address to the ImproX EC II Controller, it will not be able to communicate. To correct the problem, restore the Controller’s factory default settings as follows: CAUTION: 1. This will restore the firmware to the version set when shipped from the factory. If you have upgraded the Controller’s firmware since installation, ensure that you upgrade again immediately. With power applied to the ImproX ECII Controller, place a link across the pins of the Factory Default Jumper Link (LK4). (See Figure 3 for Key Component Positions). NOTE: 2. Take note of the Ethernet and CPU Diagnostic LEDs, the LEDs will switch OFF then ON signaling that restoration has taken place. Remove the link. Unit Address Information Fixed Address Label The last 8 digits of the MAC Address, that is 4A-9A-BC-3D (see Figure 9), translate to the products Fixed Address used by the System Software. Attach the loose Fixed Address Label (packaged with the Controller) in position on the Unit Location Chart (or your sketched site plan). MAC Address Label Figure 9: Sample MAC Address Label XEC300-0-0-GB-03 March 2009 Page 14 II Each ImproX EC Controller is supplied with a separate MAC Address Label, much like the one shown in Figure 9, which uniquely identifies each Controller. Attach the extra loose MAC Address Label, alongside the Fixed Address Label, to the Unit Location Chart enclosed (or your sketched site plan). When the system installation is complete and all the units are represented on the Unit Location Chart (or your sketched site plan) by their Fixed Address and MAC Address Labels, file the document for future reference. IP Address NOTE: All ImproX ECII Controllers have the same IP Address (192.168.100.1). In the absence of a DHCP server, plug each Controller into the network individually and set the static IP Address. Unit Location Chart Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 15 Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 16 Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 17 Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 18 Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 19 Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 20 Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 21 Fixed Address Label XEC300-0-0-GB-03 Unique Location Description March 2009 Page 22 Fixed Address Label Unique Location Description Table 2: Unit Location Chart GUARANTEE OR WARRANTY This product conforms to our Guarantee or Warranty details placed on our Web Site, to read further please go to www.impro.net. USER NOTES XEC300-0-0-GB-03 March 2009 Page 23 II This manual is applicable to the ImproX (EC ) Ethernet Controller, XEC900-0-0-GB-03 and IPS970-0-0-GB-00. (The last two digits of the Impro stock code indicate the issue status of the product). XEC300-0-0-GB-03 XEC300-0-0-GB-03 Issue 04 Mar 2009 March 2009 ImproX ECII\English Manuals\LATEST ISSUE\ XECII-insm-en-04.docx Page 24
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