M1036_OM M1036 OM
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MODEL M1036 Micro Mill OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 11/05) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © NOVEMBER, 2005 BY WOODSTOCK INTERNATIONAL, INC. REVISED JULY, 2013 (DM) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #7735EW Printed in CHINA This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. SAFETY................................................6 Standard Machinery Safety Instructions....... 6 Additional Safety for Milling Machines......... 8 PARTS............................................... 32 Parts List.......................................... 33 WARRANTY......................................... 37 MAINTENANCE ACCESSORIES....................................... 25 OPERATIONS OPERATIONS....................................... 17 General........................................... 17 Table Travel...................................... 18 Graduated Dials................................. 18 Backlash.......................................... 19 Headstock Height............................... 19 Downfeed Controls.............................. 20 Digital Height Gauge............................ 21 Depth Stop....................................... 22 Changing RPM.................................... 22 Drill Chuck....................................... 23 Drill Chuck Removal............................ 23 Collets............................................ 24 SET UP SETUP............................................... 11 Unpacking........................................ 11 Items Needed.................................... 11 Inventory......................................... 12 Cleanup........................................... 13 Site Considerations............................. 13 Mounting to Workbench........................ 14 Mounting Headstock to Column............... 14 Compound Slide Table.......................... 15 Vise................................................ 15 Test Run and Spindle Break-in................ 16 SERVICE............................................. 28 General........................................... 28 Gibs................................................ 28 Replacing Motor Brushes....................... 29 Fuse Replacement............................... 29 Electrical Components......................... 30 Wiring Diagram.................................. 30 Troubleshooting.................................. 31 ELECTRICAL ELECTRICAL..........................................9 Circuit Requirements............................. 9 Grounding Requirements....................... 10 Extension Cords................................. 10 MAINTENANCE..................................... 26 General........................................... 26 Cleaning.......................................... 26 Table & Base..................................... 26 Lubrication....................................... 27 SAFETY INTRODUCTION......................................2 Woodstock Technical Support................... 2 Controls and Features............................ 5 INTRODUCTION TABLE OF CONTENTS SERVICE PARTS USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! INTRODUCTION M1036 Micro Mill INTRODUCTION Woodstock Technical Support Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot problems or process warranty claims. If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at: Woodstock International, Inc. Attn: Technical Documentation Manager P.O. Box 2309 Bellingham, WA 98227 Email: manuals@woodstockint.com -2- INTRODUCTION M1036 Micro Mill MODEL M1036 Product Dimensions MICRO MILLING MACHINE Weight........................................................................................................... 31 lbs. Width (side-to-side) x Depth (front-to-back) x Height........................................ 11 x 14 x 19 in. Footprint (Length x Width).......................................................................... 11 x 6-1/2 in. Shipping Dimensions Type.................................................................................................... Cardboard Box Content........................................................................................................ Machine Weight........................................................................................................... 30 lbs. Length x Width x Height........................................................................... 25 x 16 x 12 in. Electrical Power Requirement.................................................................... 110V, Single-Phase, 60 Hz Prewired Voltage................................................................................................. 110V Full-Load Current Rating........................................................................................... 2A Minimum Circuit Size............................................................................................. 15A Connection Type......................................................................................... Cord & Plug Power Cord Included.............................................................................................. Yes Plug Included....................................................................................................... Yes Included Plug Type............................................................................................... 5-15 Switch Type................................................................ Rocker Switch & Variable-Speed Dial Motors Main Type......................................................................... ODP Permanent-Split Capacitor Horsepower.............................................................................................. 0.2 HP Phase.............................................................................................. Single-Phase Amps........................................................................................................... 2A Bearings................................................................. Sealed & Permanently Lubricated Main Specifications Operation Info Spindle Travel........................................................................................ 1-1/2 in. Max Distance Spindle to Column................................................................... 6-1/2 in. Longitudinal Table Travel (X-Axis)................................................................ 5-1/2 in. Cross Table Travel (Y-Axis)......................................................................... 5-1/2 in. Vertical Head Travel (Z-Axis)....................................................................... 7-3/4 in. Turret or Column Swivel (Left /Right)............................................................ 360 deg. Drilling Capacity for Steel............................................................................. 1/4 in. Spindle Info Spindle Taper.............................................................................................. JT#1 Range of Vertical Spindle Speeds............................................................. 0 – 5000 RPM Model M1036 Machine Specifications, Page 1 of 2 -3- INTRODUCTION M1036 Micro Mill Construction Spindle Housing/Quill......................................... Chrome-Plated & Precision-Ground Steel Table......................................................................................... Ground Cast Iron Base.................................................................................................... Cast Iron Paint..................................................................................................... Enamel Other Country Of Origin ............................................................................................... China Warranty ....................................................................................................... 2 Years Approximate Assembly & Setup Time ................................................................. 30 Minutes ISO 9001 Factory .................................................................................................. Yes CSA Certified ....................................................................................................... No Features Digital depth readout Compound slide table Variable speed, 0-5000 RPM Model M1036 Machine Specifications, Page 2 of 2 -4- Controls and Features A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. Q A P B O C N D M I E K L F J G H Figure 1. M1036 Controls and features. -5- ON/OFF Switch RPM Control Knob Fuse Box Clutch Knob Micro Downfeed Knob Compound Slide Table Base Crossfeed Handwheel Collet Chuck (Optional Accessory) Longitudinal Handwheel Vise (Optional Accessory) Drill Chuck Headstock Digital Height Gauge Downfeed Lever Column Lock Knob Pulley Cover INTRODUCTION M1036 Micro Mill M1036 Micro Mill SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. measures—this.responsibility.is.ultimately.up.to.the.operator! Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,. WILL.result.in.death.or.serious.injury. Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,. COULD.result.in.death.or.serious.injury. Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,. MAY.result.in.minor.or.moderate.injury. NOTICE This.symbol.is.used.to.alert.the.user.to.useful.information.about. proper.operation.of.the.equipment.or.a.situation.that.may.cause. damage.to.the.machinery. Standard Machinery Safety Instructions Standard.Machinery.Safety.Instructions OWNER’S.MANUAL..Read and understand this owner’s manual BEFORE using machine. ELECTRICAL.EQUIPMENT.INJURY.RISKS..You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. TRAINED.OPERATORS.ONLY..Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof! DISCONNECT.POWER.FIRST..Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components. DANGEROUS.ENVIRONMENTS..Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. EYE.PROTECTION..Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses. MENTAL.ALERTNESS.REQUIRED..Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. -6- M1036 Micro Mill FORCING.MACHINERY..Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER.STAND.ON.MACHINE..Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. HAZARDOUS.DUST..Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk. STABLE.MACHINE..Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked. USE.RECOMMENDED.ACCESSORIES..Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury. HEARING.PROTECTION..Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss. UNATTENDED.OPERATION..To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. REMOVE.ADJUSTING.TOOLS..Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting! MAINTAIN.WITH.CARE..Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. INTENDED.USAGE..Only use machine for its intended purpose and never make modifications not approved by Woodstock. Modifying machine or using it differently than intended may result in malfunction or mechanical failure that can lead to serious personal injury or death! CHECK.DAMAGED.PARTS..Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine. AWKWARD.POSITIONS..Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury. MAINTAIN.POWER.CORDS..When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations. CHILDREN.&.BYSTANDERS..Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. GUARDS.&.COVERS..Guards and covers reduce accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly. EXPERIENCING.DIFFICULTIES..If at any time you experience difficulties performing the intended operation, stop using the machine! Contact Technical Support at (360) 734-3482. -7- SAFETY WEARING.PROPER.APPAREL..Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. M1036 Micro Mill SAFETY Additional Safety for Milling Machines UNDERSTANDING CONTROLS. The mill is a complex machine that presents severe cutting or amputation hazards if used incorrectly. Make sure you understand the use and operation of all controls before you begin milling. STOPPING SPINDLE. To reduce the risk of hand injuries or entanglement hazards, DO NOT attempt to stop the spindle with your hand or a tool. Allow the spindle to stop on its own or use the spindle brake. SPINDLE SPEED. To avoid tool or workpiece breakage that could send flying debris at the operator and bystanders, use the correct spindle speed for the operation. Allow the spindle to gain full speed before beginning the cut. MACHINE CARE & MAINTENANCE. Operating the mill with excessively worn or damaged machine parts increases risk of machine or workpiece breakage which could eject hazardous debris at the operator. Operating a mill in poor condition will also reduce the quality of the results. To reduce this risk, maintain the mill in proper working condition by ALWAYS promptly performing routine inspections and maintenance. CHIP CLEANUP. Chips from the operation are sharp and hot. Touching them can cause burns or cuts. Using compressed air to clear chips could cause them to fly into your eyes, and may drive them deep into the working parts of the machine. Use a brush or vacuum to clear away chips and debris from machine or workpiece and NEVER clear chips while spindle is turning. CUTTING TOOL USAGE. Cutting tools have very sharp leading edges—handle them with care! Using cutting tools that are in good condition helps to ensure quality milling results and reduces risk of personal injury from broken tool debris. Inspect cutting tools for sharpness, chips, or cracks before each use, and ALWAYS make sure cutting tools are firmly held in place before starting the machine. SAFETY ACCESSORIES. Flying chips or debris from the cutting operation can cause eye injury or blindness. Always use safety glasses or a face shield when milling. WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand during operation. Milling a workpiece that is not properly secured to the table or in a vise could cause the workpiece to be ejected at the operator with deadly force! READ and understand this entire manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! Use this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results. -8- M1036 Micro Mill ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power. The. machine. must. be. properly. set. up. before. it. is. safe. to. operate.. DO. NOT. connect. this. machine. to. the. power. source.until.instructed.to.do.so.later.in. this.manual. ELECTRICAL A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.) Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. Full-Load Current Rating at 110V.....................2 Amps Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Circuit Type................ 110V/120V, 60 Hz, Single-Phase Circuit Size.............................................. 15 Amps Plug/Receptacle..................................... NEMA 5-15 -9- Incorrectly. wiring. or. grounding. this. machine.can.cause.electrocution,.fire,. or.machine.damage..To.reduce.this.risk,. only.an.electrician.or.qualified.service. personnel. should. do. any. required. electrical.work.on.this.machine. NOTICE The. circuit. requirements. listed. in. this. manual. apply. to. a. dedicated. circuit— where.only.one.machine.will.be.running. at. a. time.. If. this. machine. will. be. connected. to. a. shared. circuit. where. multiple.machines.will.be.running.at.the. same.time,.consult.with.an.electrician. to. ensure. that. the. circuit. is. properly. sized.for.safe.operation. M1036 Micro Mill Grounding Requirements ELECTRICAL This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal. 110V GROUNDED 5-15 RECEPTACLE Grounding Prong 5-15 PLUG Neutral Hot Figure 2. NEMA 5-15 plug & receptacle. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. For 110V Connection This machine is equipped with a power cord that has an equipment-grounding wire and NEMA 5-15 grounding plug. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with local codes and ordinances. Extension Cords We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and the gauge smaller gauge sizes (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements: Minimum Gauge Size at 110V....................... 16 AWG Maximum Length (Shorter is Better).................50 ft. -10- DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine. M1036 Micro Mill SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Items Needed The following items are needed, but not included, to setup your machine: Bench Mounting Hardware (Optional) Qty • Precision Level..............................................1 • Phillips Head Screw 6mm x Length Varies..............2 • Hex Nut 6mm...............................................2 • Flat Washer 6mm...........................................2 • Metal Shim Stock...........................................1 • Drill and 6mm Bit...........................................1 -11- SET UP Description Qty • Safety Glasses (for each person).........................1 • Solvent.......................................................1 • Shop Rags....................................................1 • Wrench or Socket 10mm..................................1 • Ruler..........................................................1 Keep machine disconnected from power until instructed otherwise. M1036 Micro Mill Inventory The following is a description of the main components shipped with the Model M1036. Lay the components out to inventory them. A Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping. Box 1 Contents (Figure 3) SET UP A. B. C. D. E. F. G. Qty B E F Figure 3. Box 1 contents. Qty Phillips Head Screwdriver.................................1 Hex Wrenches 2, 2.5, 3, 4mm..................... 1 Each Open End Wrench 5.5/7mm.............................1 Chuck Removal Wedge.....................................1 Round Belt...................................................1 Cap Screw M5-.8 x 12......................................1 Square Nut M5-.8...........................................1 Box 2 Contents (Figure 4) Qty H. Compound Slide Table.....................................1 I. Handwheel Handles .......................................2 J. Hardware for Mounting Table-to-Base (not shown) • Cap Screws M6-1 x 25.................................4 • T-Nuts M6-1.............................................4 Additional Hardware for Mounting an Optional Vise • • G C Headstock....................................................1 Collar.........................................................1 Spacer........................................................1 Base with Column..........................................1 Downfeed Lever Handle...................................1 Column Lock Knob..........................................1 Fence.........................................................1 Box 1 Tools and Hardware (Not Shown) • • • • • • • D Cap Screws M6-1 x 30......................................2 T-Nuts M6-1..................................................2 -12- H I Figure 4. Box 2 contents. NOTICE When ordering replacement parts, refer to the parts list and diagram in the back of the manual. M1036 Micro Mill Cleanup Site Considerations Workbench Load The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional reinforcement to support both the machine and materials. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces. Placement Location Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 5 for the minimum working clearances. There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes. 14" SET UP Before cleaning, gather the following: • Disposable Rags • Cleaner/degreaser (WD•40 works well) • Safety glasses & disposable gloves • Plastic paint scraper (optional) 11" Basic steps for removing rust preventative: 1. Put on safety glasses. 2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes. 3. Wipe off the surfaces. If your cleaner/ degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag. 4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. Figure 5. Minimum working clearances. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. -13- M1036 Micro Mill Mounting to Workbench Mounting the mill to the workbench provides maximum rigidity and prevents the mill from tipping. Mounting the mill should be done before installing the headstock for the best access to the mounting holes. When choosing a location for the mill, make sure the cross feed and the longitudinal handwheels extend out beyond the edge of the table surface. This will allow unrestricted handwheel operation. SET UP To mount the mill to the workbench, do these steps: 1. Measure the thickness of the workbench and add 11⁄2" to determine the necessary screw length. 2. Mark your hole locations, using the mounting holes in the base as a guide (see Figure 6). 3. Drill 3/16" holes through the workbench. 4. Place a precision level on the mill/drill table and shim the mill/drill until it is level side-to-side and front-to-back. 5. Bolt the mill to the workbench with (2) 6mm cap screws (length determined in Step 1), hex nuts and flat washers. Mounting Headstock to Column To install the headstock on the column, do these steps: 1. Set the base upright and slide the collar half way down the column. 2. Secure the collar by tightening the cap screw with a 4mm hex wrench, then slide the spacer over the column (see Figure 7). 3. Insert the column lock knob assembly into the headstock, as shown in Figure 8. 4. Slide the headstock onto the column, line the chuck up with the hole in the base, and lock it in place with the column lock knob. 5. Thread the downfeed lever into the hub and tighten with the included wrench. -14- Figure 6. Mounting hole locations. Figure 7. Collar and spacer installed on the column. Figure 8. Installing the column lock knob. M1036 Micro Mill Compound Slide Table Installation of the compound slide table is not necessary when using the mill as a drill. The compound slide table can be moved in the X and Y axis for use with milling cutters. To install the compound slide table, do these steps: Cap Screws 1. Thread the handwheel handles into the handwheels. 2. Remove the fence from the base if installed. 3. Slide (4) M6-1 T-nuts into the T-slots, place the compound slide table over the T-slot nuts, and loosely thread the (4) M6-1 x 25 cap screws as shown in Figure 9. Measure at the front and back of the compound slide table as shown in Figure 10 to make sure the compound slide table is parallel to the base. 5. Secure the compound slide table by tightening the cap screws. SET UP 4. Figure 9. Cap screw and t-nut installation. Figure 10. Aligning the compound slide table. Vise To install the optional vise, do these steps: Cap Screws 1. Slide the T-nuts into the compound slide table. 2. Place the vise on the compound slide table and loosely secure it by threading (2) M6-1 x 30 cap screws through the vise and into the T-slot nuts, as shown in Figure 11. 3. Align the vise parallel to the compound slide table and tighten the cap screws. Figure 11. Securing the optional vise. -15- M1036 Micro Mill Test Run and Spindle Break-in Complete this process once you familiarize yourself with all instructions in this manual and make sure the machine is completely lubricated as described in Lubrication on Page 27. It is essential to closely follow the proper breakin procedures to ensure trouble free performance. To begin the test run and spindle break-in procedure, do these steps: Make sure there are no obstructions around or underneath the spindle. 2. Put on safety glasses, and make sure any bystanders are wearing safety glasses and are out of the way. 3. Set the mill to the slowest RPM, then plug the machine in and turn the "I" position to turn the mill ON. See Page 22, for adjusting RPM. The mill should run smoothly, with little or no vibration or rubbing noises. SET UP 1. • If you hear squealing or grinding noises, turn the machine OFF immediately. Wait for the mill to stop moving, unplug the machine, and correct any problems before further operation. • If the source of an unusual noise or vibration is not readily apparent, contact our technical support for help. 4. If the mill runs smoothly, allow it to run for 10 minutes at slow speed. 5. Slowly increase the RPM and allow it to run at a medium RPM for another ten minutes. 6. Slowly increase the RPM and allow it to run at a high RPM for another ten minutes. -16- NOTICE Failure to follow the break-in procedures included in this manual may lead to shortened tool life and may void warranty. M1036 Micro Mill OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! To.reduce.your.risk.of.serious.injury,. read.this.entire.manual.BEFORE.using. machine. If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations. Above.all,.safety.must.come.first! To.reduce.the.risk.of.eye.injury.and. long-term.respiratory.damage,.always. wear.safety.glasses.and.a.respirator. while.operating.this.machine. OPERATIONS -17- M1036 Micro Mill Table Travel The table can be moved in 2 axes. Each axis is independently controlled by a crank handle. Each handle has a graduated dial to accurately position the workpiece in relation to the cutting tool (see Figure 12). Each axis has the ability to be locked in position. Locking the axis in place will help keep workpiece vibration to a minimum. Longitudinal Feed Control Locking Cap Screw Longitudinal Feed Control The longitudinal feed is controlled by a crank handle at the end of the table, and can be locked in position by the cap screw located at the front of the table. Cross Feed Control The cross feed is controlled by the center crank handle, and can be locked in position by the cap screw located under the left side of the mill table. Cross Feed Control handle Figure 12. Longitudinal and cross feed table control. OPERATIONS Graduated Dials Each mark on the handwheel graduated dials (Figure 13) represents 0.001" of movement. One full rotation of the handwheel is equal to 0.050". The graduated dials can be "zeroed" by grasping the knurled section and rotating the graduated dial to "0". Graduated Dial Example: To drill a series of holes with 1⁄2" centers (0.500"), drill the first hole, zero the graduated dial, move the table 0.500" (10 rotations of the handwheel) in the appropriate direction, then drill the next hole. Figure 13. Graduated dial. -18- M1036 Micro Mill Backlash When changing table direction in either axis, the handwheel will rotate a few degrees before the table begins to move and the graduated dial must be adjusted. This is backlash. To correct for backlash, do these steps: 1. Turn the handwheel in the opposite direction of your next operation. 2. Turn the handwheel to move the table in the intended direction. 3. When the leadscrew catches and the table begins to move, backlash has been eliminated and the graduated dial can be "zeroed." Figure 14. Headstock height adjustment. Note: You will not need to adjust for backlash as long as the table moves in the same direction. Headstock Height To adjust the headstock height, do these steps: 1. Loosen the collar (Figure 14) and lower it to the desired height. 2. Loosen the column lock knob and carefully lower the headstock until it rests on the collar spacer. Note: Raise the headstock by reversing Steps 1 & 2. -19- OPERATIONS Adjusting the height of the headstock, instead of extending the quill, maintains the rigidity of the mill and requires less motion when using the downfeed lever. M1036 Micro Mill Downfeed Controls Quill Feed Control The quill feed is controlled by the downfeed lever shown in Figure 15. The handle allows the mill to operate as a drill. Downfeed Lever To use the downfeed lever, do this step: 1. Pull the quill downfeed lever (Figure 15) forward to feed the quill down towards the workpiece. The quill feed handle is spring loaded to assist in returning the handle to the upmost vertical position. Micro Downfeed Knob The micro downfeed knob is used to accurately control the quill depth (see Figure 16). OPERATIONS To use the micro downfeed handwheel, do these steps: 1. Push the clutch knob (Figure 16) in lightly and rotate the micro downfeed knob until the clutch knob engages the gear. 2. Rotate the micro downfeed knob clockwise to feed the quill down and counterclockwise to raise the quill. Figure 15. Quill downfeed lever. Micro Downfeed Knob Micro Downfeed Clutch Knob Figure 16. Micro downfeed controls. -20- M1036 Micro Mill Digital Height Gauge The digital height gauge (Figure 17) provides accurate height measurements, zeroing at any height, and incremental readout adjustments. ON/OFF button: Turns the digital height gauge ON or OFF. This gauge does not automatically turn OFF, so the batteries will die if the gauge is left ON. Battery Cover ZERO button: Returns the digital readout to 0.000 independent of the height of the quill. MM/IN button: Changes readout from inches to millimeters. Figure 17. Digital height gauge. PLUS and MINUS buttons: Adds or subtracts from the number shown on the digital readout. You must hold the button for several seconds before it begins to function. When the batteries wear out, open the cover shown in Figure 17 and replace the battery. OPERATIONS -21- M1036 Micro Mill Depth Stop The depth stop allows the operator to make numerous holes that all are the same depth or to hold the mill at a specified depth. To set the depth stop, do these steps: 1. Use the micro downfeed knob to set the desired depth. 2. To set the quill to repeat the same depth, rotate the graduated dial (Figure 18) past the O mark until it stops, then tighten the set screw. 3. To lock the quill at the specified depth, rotate the graduated dial past the 30 mark until it stops, then tighten the set screw. Figure 18. Depth stop. OPERATIONS Changing RPM The variable speed dial shown in Figure 19 controls the spindle speed and the pulleys shown in Figure 20 control the speed range. As a general rule, smaller bits and softer material require higher speeds and less torque, and larger bits and harder materials require slower speeds and greater torque. To change the RPM, do these steps: 1. Turn the mill ON and rotate the RPM dial (Figure 19) to reach the desired speed. Figure 19. RPM dial. To change speed range, do these steps: 1. Remove the pulley cover and loosen the motor mount nuts shown in Figure 20. 2. Slide the motor pulley toward the spindle pulley and move the round belt to the other pulley position. Motor Mount Nuts Note: The upper pulley position is the low range, and the lower pulley position is the high range. Figure 20. Spindle speed pulleys. -22- M1036 Micro Mill Drill Chuck The drill chuck will only accept bits with a maximum of 1 ⁄4" shank. When installing a bit in the drill chuck, make sure it is tight enough that it will not come loose during operation. To install a drill bit, do these steps: 1. UNPLUG THE MICRO MILL! 2. Open the drill chuck wide enough to accept the shank of the bit. 3. Insert the bit as far as possible into the chuck WITHOUT allowing the chuck jaws to touch the cutting edges, and hand tighten the chuck. Figure 21. Drill chuck. Note: Make sure small bits are not trapped between the edges of two jaws; if they are, reinstall the bit or it will not be secure enough to use for drilling. 4. Final tighten the drill chuck with the chuck key. To remove a drill bit, do these steps: UNPLUG THE MICRO MILL! 2. Use the chuck key to open the drill chuck, and catch the bit with a rag to protect your hands. Drill Chuck Removal The drill chuck and the collet chuck are attached to the arbor with a JT1 taper. Matched tapers on the arbor and the inside of the chuck use a friction fit to for a semipermanent assembly. Figure 22. Chuck removal wedge. To remove the drill chuck, do these steps: 1. Protect the table surface with a piece of cardboard, or hold the cutter or tool with a shop towel to prevent it from falling out of the collet. 2. Place the chuck removal wedge (Figure 22) between the top of the drill chuck and the spindle (see Figure 23), then tap the wedge to separate the chuck from the arbor. Figure 23. Drill chuck removal. -23- OPERATIONS 1. M1036 Micro Mill Collets The collet chuck (an optional accessory) for the micro mill offers increased precision and rigidity compared to the drill chuck. Each collet will only fit tooling with a specific shaft diameter. This collet set includes 1⁄4", 3⁄16", 5 ⁄32", 5⁄64", 3⁄64" collets. To install the collet chuck, do these steps: 1. UNPLUG THE MICRO MILL! 2. Remove the drill chuck and clean the arbor and collet chuck tapers with denatured alcohol. 3. Push the collet chuck onto the arbor. 4. Place a piece of wood on the compound slide table and use the downfeed lever to firmly press the collet chuck against the piece of wood (see Figure 24) to seat the collet chuck on the arbor. Figure 24. Installing the collet chuck. To install the collet in the collet chuck, do these steps: OPERATIONS 1. Place the grooved end of the collet into the collet nut until the off-center lip of the collet nut snaps into the collet groove. See Figure 25. Note: This lip and groove pulls the collet from the spindle when the collet nut is removed. 2. 3. Place the collet nut and collet into the collet chuck and finger tighten the collet nut onto the collet chuck. Off-Center Collet Lip and Collet Groove Figure 25. Collet and collet nut lip. Insert the bit into the collet, place a hex wrench through the hole in the spindle, and tighten the collet with a 22mm wrench (see Figure 26). To remove a bit from the collet chuck, do these steps: 1. Protect the table surface with a piece of cardboard or hold the cutter or tool with a shop towel to prevent it from falling out of the collet. 2. Place a hex wrench through the hole in the spindle and loosen the collet nut with a 22mm wrench until the bit is free. Note: Remove the collet chuck in the same manner as removing the drill chuck. -24- Figure 26. Installing a collet. M1036 Micro Mill ACCESSORIES The following mill machine accessories may be available through your Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com. The SHOP FOX M1038 2 5⁄8" Tall Quick Vise makes securing your work is quick and easy. A simple pawl engages a rack that is advanced by the vise screw, so very little turning is required to tighten the vise. Includes a sturdy lip along both sides of the base, allowing vise to be mounted to nearly any machine table, using common T-slot clamps. The SHOP FOX M1037 5PC. COLLET SET allows you to quickly switch to the collet that matches the required tooling for the job. This 5-pc. set includes shank with nut and 3⁄64", 5⁄64", 5⁄32", 3⁄16", and 1⁄4" bits. The D4274 Magnetic Base/Dial Indicator Set features a magnetic base that engages with just the turn of a switch and allows pinpoint adjustment. The dial indicator features 0-1" travel and has a resolution of 0.001". This fine set includes a molded case for protection and convenience. Precision measurements and setups have never been so easy. -25- OPERATIONS The 2-FLUTE (D2699) and 4-FLUTE (D2703) STANDARD SOLID CARBIDE END MILLS can not be beat for finish and durability. With micro grain structure and precision grinding, these end mills will breeze through the toughest machining jobs. Visit shopfox.biz for additional standard size or long end mills in two- and four-flutes. M1036 Micro Mill MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • • • • • Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Damaged V-belt. Any other condition that could hamper the safe operation of this machine. Cleaning MAINTENANCE Frequently blow-off sawdust with compressed air. This is especially important for the internal working parts and motor. Dust build-up around the motor is a sure way to decrease its life span. Occasionally it will become necessary to clean the internal parts with more than compressed air. To do this, remove the table top and clean the internal parts with a citrus cleaner or mineral spirits and a stiff wire brush or steel wool. Make sure the internal workings are dry before using the saw again, so that wood dust will not accumulate. If any essential lubrication is removed during cleaning, relubricate those areas. Table & Base Tables can be kept rust-free with regular applications of products like SLIPIT®. For long term storage you may want to consider products like Boeshield T-9™. -26- Make sure that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur. M1036 Micro Mill Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. This machine does need lubrication in other places. Lubricate the following areas every six to twelve months according to frequency of use: • Blade angling trunnions. These should be lubricated with 6 or 7 drops of light machine oil. • Blade height trunnion. This should also be lubricated with 6 or 7 drops of light machine oil. • The two worm gears should be lubricated with either graphite or white lithium grease. Figure 27. Points of lubrication. Regular lubrication will ensure your mill performs at its highest potential. Place two to three drops of ISO 68 or SAE 20W nondetergent oil or similar lubricant directly on the following areas each time you use your mill (see Figure 27): • • Cross slide and saddle ways Quill shaft Apply a light weight lithium based grease directly to these points once a month or more frequently as needed: Longitudinal leadscrew (Figure 28) Crossfeed leadscrew (Figure 29) Figure 28. Longitudinal leadscrew. MAINTENANCE • • Note: Pry up the leadscrew cover to access the crossfeed leadscrew. NOTICE Lack of lubrication causes poor machine performance. Keep your mill lubricated to reduce wear on parts and discourage oxidation. Figure 29. Crossfeed leadscrew. -27- M1036 Micro Mill SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Gibs The gibs are pre-adjusted at the factory and should not need further adjustment until many hours of machine use, if ever. If the movement seems too tight, make sure that the locks are fully released, ways are free of chips and debris and are thoroughly lubricated with oil. Make sure that your machine is unplugged during all service procedures! If this warning is ignored, serious personal injury may occur. When adjusting the gibs, the goal is to take out unnecessary play in the table without causing the slides to bind. Loose gibs may cause poor finishes on the workpiece and may cause undue wear on the slide. Overtightening may cause binding and premature wear to the gib. Each gib has multiple lock nuts and set screws that need to be adjusted. Make your adjustments equally and in small increments. SERVICE To adjust the gibs, do these steps: Figure 30. Always unplug before servicing. 1. UNPLUG THE MICRO MILL! 2. Loosen the lock nuts as shown in Figure 31. 3. Move the table back-and-forth, while slightly tightening each set screw. When properly adjusted, the gib should offer slight resistance without binding. 4. Tighten the lock nuts. Figure 31. Longitudinal gib screw. -28- M1036 Micro Mill Replacing Motor Brushes After some period of time, the carbon brushes on the DC motor will need to be replaced. Always replace the brushes in pairs. To replace the motor brushes, do these steps: 1. UNPLUG THE MICRO MILL! 2. Remove the lower motor cover (see Figure 32) to expose the motor. 3. Unscrew the cap from the motor housing (see Figure 33). 4. Remove the spring and carbon brush, and replace with a new spring and carbon brush. 5. Screw the cap back into the motor housing. Figure 32. Lower motor cover. Carbon Brush Cap Fuse Replacement A fuse is located in the switch housing near the RPM dial. To replace the fuse, do these steps: 1. Loosen the fuse cap. 2. Remove and replace the fuse from the fuse cradle (see Figure 34). 3. Replace the fuse cap. Figure 33. Carbon brush removal. SERVICE Figure 34. Fuse replacement. -29- M1036 Micro Mill Electrical Components Circuit Board Fuse Box On/OFF Switch Variable Speed Switch Wiring Diagram CIRCUIT BOARD 1 2 3 SERVICE OUT AC MOTOR IN AC P3 P2 FUSE ON/OFF SWITCH N GROUND 4 L 110V POWER SOURCE -30- VARIABLE SPEED SWITCH P1 M1036 Micro Mill Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! SYMPTOM POSSIBLE CAUSE Corrective action Motor will not start. 1. Blown system fuse. 2. Tripped circuit breaker inside power source breaker box. 3. Low voltage. 4. Open circuit in motor or loose connections. 5. Switch at fault. 1. Replace fuse. 2. Reset circuit breaker by flipping switch on then off then back on. 3. Check power supply for proper voltage. 4. Inspect all lead connections on motor and magnetic switch for loose or open connections. 5. Replace switch. Fuses or circuit breakers trip open. 1. Short circuit in line cord or plug. 1. Inspect cord or plug for damaged insulation and shorted wires and replace extension cord. 2. Inspect all connections on motor for loose or shorted terminals or worn insulation. 3. Install correct fuses or circuit breakers. 2. Short circuit in motor or loose connections. 3. Incorrect fuses or circuit breakers in power supply. Motor overheats. 1. Motor overloaded. 2. Air circulation through the motor restricted. 3. Motor brushes are wearing. 1. Reduce load on motor. 2. Clean out motor to provide normal air circulation. Bit slips in collet or drill chuck. 1. Chuck is not fully tightened. 2. Bit installed in drill chuck off center. 3. Wrong size collet. 1. Tighten the collet or drill chuck. 2. Re-install bit in drill chuck. 3. Inspect motor brushes, replace if necessary. Breaking tools or cutters. 1. RPM and or feed rate is too fast. 2. Cutting tool getting too hot. 3. Taking too big of a cut. 1. Reduce RPM and feed rates. 2. Use cutting fluid or oil for appropriate application. 3. Lessen depth of cut and allow chips to clear. Machine is loud when cutting. Overheats or bogs down in the cut. 1. Excessive depth of cut. 2. Dull cutting tools. 1. Decrease depth of cut. 2. Use sharp cutting tools. Workpiece vibrates or chatters during operation. 1. Table locks not tight. 2. Workpiece not securely clamped to table or into mill vise. 3. RPM and feed rate too high. 1. Tighten down table locks. 2. Check that clamping is tight and sufficient for the job. Make sure mill vise is tight to the table. 3. Use appropriate RPM and feed for the job. Table hard to move. 1. Table locks are tightened down. 2. Chips have loaded up on bedways. 1. Make sure table locks are fully released. 2. Frequently clean away chips that load up during milling operations. 3. Lubricate bedways and handles. 4. Debris in collet or in spindle taper. 3. Bedways are dry and in need of lubrication. 4. Gibs are too tight. Bad surface finish. 1. Wrong RPM or feed rate. 2. Dull cutting tool or poor cutting tool selection. 3. Table locks not tightened down. 4. Gibs are loose. Difficulty removing collet 1. Debris in spindle taper or collet from spindle. taper or both. -31- 4. Loosen gib screw(s). 1. Adjust for appropriate RPM and feed rate. 2. Sharpen cutting tool or select a better cutting tool for the intended operation. 3. Tighten table locks to maintain rigidity. 4. Tighten gibs slightly. 1. Keep all taper surfaces spotlessly clean. SERVICE 5. Taking too big of a cut. 3. Measure tool shank diameter and match with appropriate diameter collet. 4. Remove all oil and debris from collet and spindle taper. 5. Lessen depth of cut and allow chips to clear. M1036 Micro Mill PARTS 99-10 99-9 99-11 99-12 98 95 31 97 90 30 33 34 88 92 93 87 18 38 44 99-22 43 46 47 49 53 50 56 52 84 1 5 55 65 66 67 19 54 17 16 23 4 63 85 5 69 13 15 14 69-1 69-2 70 57 60 102 59 61 11 10 12 6 77 9 7 8 8 76 5 103 99 71 62 21 58 48 PARTS 99-28 20 82 81 48 22 12 83 80 99-5 23 42 107 99-29 99-6 41 78 79 75 72 73 74 64 -32- 99-1 99-25 99-27 39 40 68 106 26 25 24 99-2 99-33 99-32 99-31 99-30 99-26 27 86 51 104 28 36 37 99-36 99-35 99-15 99-16 99-24 99-23 35 94 105 29 99-34 99-4 99-3 99-14 99-17 99-18 99-19 99-20 99-21 32 91 45 99-7 99-6 99-13 96 89 99-8 M1036 Micro Mill Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 XPSS64M XPR39M XM1036003 XM1036004 XPS12M XM1036006 XM1036007 XPSS31M XM1036009 XM1036010 XM1036011 XPRP61M XPSB93M XM1036014 XM1036015 XM1036016 XM1036017 XM1036018 XM1036019 XM1036020 XM1036021 XM1036022 XM1036023 XPW05M XPLW02M XPN04M XM1036027 XM1036028 XPSS08M XM1036030 XPS87M XM1036032 XM1036033 XPB97M XM1036035 XP6001 XM1036037 XPWRCRD110L SET SCREW M6-1 X 14 EXT RETAINING RING 8MM GEAR SPECIAL WASHER PHLP HD SCR M3-.5 X 6 ROUND PIN 4 X 10 DIAL RING SET SCREW M5-.8 X 8 HANDLE SEAT HANDLE SHAFT HANDLE KNOB M8-1.25 ROLL PIN 3 X 12 CAP SCREW M3-.5 X 14 SPRING SEAT WOUND SPRING SHAFT SPACER STRAIN RELIEF LOCK KNOB STUD M8-1.25 FIXTURE BLOCK (I) FIXTURE BLOCK (II) HEAD STOCK FLAT WASHER 4MM LOCK WASHER 4MM HEX NUT M4-.7 LOCKING PIN SMALL PULLEY SET SCREW M4-.7 X 5 UPPER COVER PHLP HD SCR M5-.8 X 45 ROUND BELT BIG PULLEY HEX BOLT M4-.7 X 12 BEARING SEAT BALL BEARING 6001ZZ SPACER POWER CORD 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 69-1 69-2 70 71 72 73 74 XM1036039 XPR20M XM1036041 XM1036042 XM1036043 XM1036044 XM1036045 XM1036046 XM1036047 XPFH49M XM1036049 XM1036050 XM1036051 XM1036052 XM1036053 XPSB15M XM1036055 XPR05M XM1036057 XM1036058 XM1036059 XP6002 XM1036061 XM1036062 XM1036063 XM1036064 XM1036065 PSS34M XM1036067 XPSB125M XM1036069 XM1036069-1 XM1036069-2 XM1036070 XM1036071 XM1036072 XM1036073 XM1036074 SPACER INT RETAINING RING 28MM HUB GEAR COVER ROUND PIN 3 X 10 ELECTRICAL BOX (I) FLAT HD SCR M2-.4 X 6 CONNECTING PLATE (LEFT) FLAT HD SCR M3-.5 X 6 PLATE DIGITAL READ OUT CLUTCH KNOB CONNECTING PLATE (RIGHT) RUBBER WASHER CAP SCREW M5-.8 X 20 DUST PLATE EXT RETAINING RING 15MM SPINDLE SLEEVE INDUCTIVE PLATE SPINDLE BALL BEARING 6002 CHUCK JT1 LOCK RING COMPRESSION SPRING RUBBER FOOT SPACER SET SCREW M5-.8 X 16 FELT DUSTER CAP SCREW M3-.5 X 5 MOTOR CARBON MOTOR BRUSH BRUSH CAP BOTTOM COVER SPACER RULER SQUARE NUT M5-.8 SPANNER NUT M24-3 X 1.5 PARTS -33- M1036 Micro Mill PART # DESCRIPTION REF PART # DESCRIPTION XM1036075 XM1036076 XM1036077 XPSB33M XM1036079 XPSS26M XM1036081 XM1036082 XM1036083 XPSS08M XPW05M XM1036086 XM1036087 XPS12M XM1036089 XM1036090 XM1036091 XM1036092 XM1036093 XM1036094 XM1036095 XLABEL04 XM1036097 XM1036098 XM1036099 XM1036099-1 XM1036099-2 XPSS26M XM1036099-4 XM1036099-5 XPSB18M XM1036099-7 XM1036099-8 XM1036099-9 XPW02M FLAT WASHER 24MM BASE COLUMN CAP SCREW M5-.8 X 12 PARALLEL BAR SET SCREW M5-.8 X 6 SMALL WHEEL SPACER WORM SHAFT SET SCREW M4-.7 X 5 FLAT WASHER 4MM ELECTRICAL BOX BASE FLAT HD SCR M3-.5 X 8 PHLP HD SCR M3-.5 X 6 POWER SWITCH MACHINE ID LABEL TAP SCREW M3-.5 X 6 VARIABLE SPEED CONTROL KNOB FUSE BOX PC BOARD WARNING LABEL ELECTRICITY LABEL SHOP FOX LOGO LABEL WARNING ICON LABEL COMPOUND SLIDE ASSEMBLY HANDLE SCREW M4-.7 X 8 HANDLE SET SCREW M5-.8 X 6 HANDWHEEL FLAT SPRING CAP SCREW M4-.7 X 8 RIGHT SUPPORT SEAT WORKTABLE LEADSCREW SUPPORT SEAT FLAT WASHER 5MM 99-11 99-12 99-13 99-14 99-15 99-16 99-17 99-18 99-19 99-20 99-21 99-22 99-23 99-24 99-25 99-26 99-27 99-28 99-29 99-30 99-31 99-32 99-33 99-34 99-35 99-36 99-37 99-38 102 103 104 105 106 106 XM1036099-11 XPN06M XM1036099-13 XM1036099-14 XM1036099-15 XPSB80M XM1036099-17 XPSB23M XPSS22M XPN04M XM1036099-21 XM1036099-22 XPSB39M XPSS50M XM1036099-25 XM1036099-26 XM1036099-27 XM1036099-28 XM1036099-29 XM1036099-30 XM1036099-31 XM1036099-32 XM1036099-33 XM1036099-34 XPSS45M XM1036099-36 XPCAPO6M XM1036099-38 XM1036102 XPSDP2 XPAW02M XPAW02.5M XPAW03M XPAW04M END COVER HEX NUT M5-.8 POSITION GUAGE RIVET LONGITUDINAL LEADSCREW NUT CAP SCREW M3-.5 X 8 LONGITUDINAL WEDGE CAP SCREW M4-.7 X 12 SET SCREW M4-.7 X 12 HEX NUT M4-.7 INDICATOR PLATE CROSS WEDGE CAP SCREW M4-.7 X 20 SET SCREW M4-.7 X 20 CROSS LEADSCREW NUT CROSS LEADSCREW FRONT SUPPORTING SEAT BASE SUPPORT SEAT COVER 1 COVER 2 LONGITUDINAL LEADSCREW SADDLE DIAL SET SCREW M3-.5 X 6 GRADUATED DIAL CAP SCREW M6-1 X 25 T-NUT M6-1 DOUBLE END WRENCH 5.5 X 7MM #2 PHILLIPS SCREWDRIVER HEX WRENCH 2MM HEX WRENCH 2.5MM HEX WRENCH 3MM HEX WRENCH 4MM PARTS REF 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 99-1 99-2 99-3 99-4 99-5 99-6 99-7 99-8 99-9 99-10 -34- CUT ALONG DOTTED LINE M1036 Micro Mill FOLD ALONG DOTTED LINE Place Stamp Here Woodstock international inc. p.o. box 2309 bellingham, wa 98227-2309 FOLD ALONG DOTTED LINE tape along edges--please do not staple WARRANTY WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product. This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products. Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products. High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:
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