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Nokia Customer Care Service Manual RM-217; RM-222 (Nokia 6300; Nokia 6300b) Mobile Terminal Part No: 9255319 (Issue 1) COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. RM-217; RM-222 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Issue 1 Page ii Date 01/2007 Inserted By Comments ET COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Copyright Nokia Customer Care Copyright Copyright © 2007 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners. Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused. The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. IMPORTANT This document is intended for use by qualified service personnel only. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page iii RM-217; RM-222 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. • THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. • OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE. • BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT. Cautions • Servicing and alignment must be undertaken by qualified personnel only. • Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn. • Ensure solder, wire, or foreign matter does not enter the telephone as damage may result. • Use only approved components as specified in the parts list. • Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. • Ensure all cables and wires are repositioned correctly. • During testing never activate the GSM transmitter without a proper antenna load, otherwise the GSM PA may be damaged. Page iv COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 For your safety Nokia Customer Care For your safety QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page v RM-217; RM-222 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits. • Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged. • Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics. • Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards. • Do not drop, knock or shake the phone. Rough handling can break internal circuit boards. • Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone. • Do not paint the phone. Paint can clog the moving parts and prevent proper operation. • Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory. Page vi COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page vii RM-217; RM-222 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time. Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means. Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object. Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Page viii COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email. Please state: • Title of the Document + Issue Number/Date of publication • Latest Amendment Number (if applicable) • Page(s) and/or Figure(s) in error Please send to: NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page ix RM-217; RM-222 Company Policy Nokia Customer Care (This page left intentionally blank.) Page x COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Nokia 6300; Nokia 6300b Service Manual Structure Nokia Customer Care Nokia 6300; Nokia 6300b Service Manual Structure 1 General information 2 Parts and layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly and reassembly instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 System module 9 Schematics Glossary Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page xi Nokia Customer Care RM-217; RM-222 Nokia 6300; Nokia 6300b Service Manual Structure (This page left intentionally blank.) Page xii COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 1 — General information Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 1 –1 RM-217; RM-222 General information Nokia Customer Care (This page left intentionally blank.) Page 1 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 General information Nokia Customer Care Table of Contents Product selection....................................................................................................................................................1–5 Features...................................................................................................................................................................1–5 Phone features ..................................................................................................................................................1–5 Hardware features ............................................................................................................................................1–6 Software and User interface features .............................................................................................................1–6 Accessories ..............................................................................................................................................................1–8 List of Tables Table 1 Audio ..........................................................................................................................................................1–8 Table 2 Battery and chargers ................................................................................................................................1–9 Table 3 Car accessories ..........................................................................................................................................1–9 Table 4 Data ............................................................................................................................................................1–9 Table 5 Imaging......................................................................................................................................................1–9 List of Figures Figure 1 View of RM-217/222................................................................................................................................1–5 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 1 –3 RM-217; RM-222 General information Nokia Customer Care (This page left intentionally blank.) Page 1 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 General information Nokia Customer Care Product selection The RM-217 and RM-222 are class 4 (max 2W) GSM triband hand portable phones, supporting GSM 850/1800/1900 (RM-222) and 900/1800/1900 (RM-217) bands, respectively. The RM-217/222 also supports EGPRS and GPRS (Packed data). It is a class B&C terminal, supporting EGPRS multislot class 10 (4Rx + 1Tx and 3Rx + 2Tx) and GPRS multislot class 10 (4+1, 3+2). The RM-217/222 is MMS (Multimedia Messaging Services) version 1.2 enabled phone with a QVGA 240x320 pixel, active TFT 16.7 million colour display. It also has an integrated 2 Mpix digital camera with a 8 x digtal zoom. The RM-217/222 has a 3GPP video player/recorder, FM stereo radio and a music player, and it supports Bluetooth 2.0 + EDR standard as well as microSD card with hotswap possibility. The XHTML/WAP browser in RM-217/222 is compatible with the version 2.0 specifications and it supports HTTP/TCP/IP stack. In addition the RM-217/222 is a Java-enabled phone (JavaTM 2 Platform, Micro Edition, for embedded devices). It supports MIDP Java 2.0 with additionally APIs. The supported user interface is S40, that is, RM-217/222 software is based on the ISA platform. Figure 1 View of RM-217/222 Features Phone features General features • Demo mode (phone demo without SIM card) Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 1 –5 RM-217; RM-222 General information Nokia Customer Care Hardware features Display and keypad features • Main display: Active TFT QVGA display supporting up to 16,7 million colors (320 x 240 pixels, 2 inches active area) • Power switch • Side volume keys Hardware characteristics • Monoblock phone • 2-Mpix camera with 8 x digital zoom • Hotswap µSD memory card slot (under the battery cover) • Stereo FM radio and music player • Integrated handsfree speaker • Internal vibra • Bluetooth • 2.0 mm DC charger plug interface • Mini-USB connector • 2.5mm Nokia AV connector Software and User interface features Software features • ISA OS 8.0s Platform • Nokia Series 40 User interface (UI): JavaTM MIDP 2.0 UI features Imaging • 2.0-megapixel camera with 8x digital zoom (1600 x 1200 pixel resolution) • Full-screen viewfinder • PictBridge printing via USB cable Multimedia • MP3 player supporting formats including MP3, Midi, AAC, AAC+, enhanced AAC+, WMA • FM stereo radio, Visual Radio and music player • 3GPP video player/recorder • MP3 ringing tones, True tones and MIDI tones, with support of 64 polyphony Memory functions • Combo memory with 32 MB flash and 16 MB RAM – about 7 MB user memory (for gallery and applications, contacts, notes, calendar entries) • Hotswap microSD memory card slot supporting up to 2GB microSD memory cards (available as enhancements) Page 1 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 General information Messaging Nokia Customer Care • Simplified messaging with recently used contacts log and groups • Email: Access your work and private email accounts; supports SMTP, POP3, and IMAP4 protocols. Support for attachments (Java version) • Audio messaging service (AMS): Record your own voice message and send to compatible devices • MMS OMA 1.2: Combine image, video, text, and voice clips and send as an MMS to a compatible phone or PC; use MMS to tell your story with a multislide presentation. The MMS OMA 1.2 specification allows you to send/ receive messages up to 300 kB in size. • Text messaging: Supports concatenated SMS, picture messaging, SMS distribution list • Predictive text input: Support for all major languages in Europe and AsiaPacific • Instant Messaging (IM) Applications • Java™ MIDP 2.0 with over-the-air download • Pre-installed Java™-based applications and games • SIM Application Toolkit • Wireless Presenter Connectivity • Nokia PC Suite with USB and Bluetooth connectivity • Bluetooth wireless connectivity (SIM access, headset, and handsfree profiles) incl. stereo support for headsets • Nokia AV connector interface with USB • FOTA (Flashing over-the-air) • Local/remote SyncML data synchronization Browsing • Integrated XHTML browser • Smart content download - OMA DRM 2.0 Data transfer • EDGE (EGPRS): Class 10, download up to 236.8 kbps • GPRS: Class 10, download up to 53.6 kbps Note: Actual achieved speeds may vary depending on network support • GPRS/EDGE/HSCSD/CSD for browsing and as data modem • Downlink Advanced Receiver Performance (DARP) Voice features • Push To Talk: Select the person or group you want to talk to and press the Push To Talk key to communicate • Enhanced voice dialling with SIND: Speaker-independent name dialling for easy call handling • Integrated handsfree speaker with a new high quality speaker for better audio experience (stereo widening effects when attaching the headset) • Voice commands • Voice recorder Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 1 –7 RM-217; RM-222 General information Nokia Customer Care Digital services • User Interface (UI) themes including e.g. animated wallpapers, screensavers, color schemes, ringing tones • Ringing tones: Video, MP3 ringing tones, True Tones and MIDI ringing, alert, and gaming tones with support of 64 polyphony • OTA download possibility for: Themes, True Tones, MP3 ringing tones, MIDI ringing tones, screensavers, wallpapers, 3GPP streaming, images and videos, Series 40 Java games and applications Personal information management (PIM) • Organizer with alarm clock, calendar, to-do list, notes, calculator, countdown timer, and stopwatch • Manage your time and information with the enhanced calendar that can be synchronized, for example, with Microsoft and Lotus PIM application calendars by using the Nokia PC Suite Call management • Speed dialling • Logs: Keeps lists of your dialled, received, and missed calls • Automatic answer (works with headset or car kit only) • Call waiting, call hold, call divert, call timer Accessories Table 1 Audio Type Name AD-42W Wireless audio gateway HS-40 Mono headset HS-16, HS-42, HS-47 Stereo headsets BH-300, BH-601, BH-700, BH-800, BH-900, HS-4W, HS-50W Wireless mono headsets HS-21W, HS-24W, HS-25W, HS-26W, HS-34W, HS-36W, HS-37W, HS-57W, HS-58W Wireless stereo headsets Page 1 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 General information Nokia Customer Care Table 2 Battery and chargers Type Name Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm standard charger can be used together with the CA-44 charger adapter. AC-3/AC-5 Compact charger AC-4 Travel charger BL-4C Battery 860 mAh Li-Ion CA-44 Charger adapter (from 3.5 mm -> 2 mm) Table 3 Car accessories Type Name CK-1W Wireless car kit CK-7W Basic universal car kit CK-20W Car Installation Kit CR-39 Universal holder DC-4 Mobile charger HF-35W Wireless Car Handsfree N616 Car phone Table 4 Data Type Name DKE-2 Mini USB connectivity cable MU-22 1 GB µSD card MU-26 128 MB µSD card MU-27 256 MB µSD card MU-28 512 MB µSD card MU-37 2 GB µSD card Table 5 Imaging Type PT-6 Issue 1 Name Remote camera COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 1 –9 RM-217; RM-222 General information Nokia Customer Care (This page left intentionally blank.) Page 1 –10 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 2 — Parts and layouts Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –1 RM-217; RM-222 Parts and layouts Nokia Customer Care (This page left intentionally blank.) Page 2 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Nokia Customer Care Table of Contents Exploded view.........................................................................................................................................................2–5 Exploded view ...................................................................................................................................................2–5 Mechanical spare parts overview ....................................................................................................................2–6 Parts list...................................................................................................................................................................2–7 Mechanical spare parts list ...............................................................................................................................2–7 Component parts list (1ywa_32a)....................................................................................................................2–8 Swap units ...................................................................................................................................................... 2–24 Component layouts ............................................................................................................................................. 2–25 Component layout - top (1ywa_32a)............................................................................................................ 2–25 Component layout - bottom (1ywa_32a)..................................................................................................... 2–26 List of Tables Table 6 Swap phones .......................................................................................................................................... 2–24 Table 7 Lightswap ............................................................................................................................................... 2–24 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –3 RM-217; RM-222 Parts and layouts Nokia Customer Care (This page left intentionally blank.) Page 2 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Nokia Customer Care Exploded view Exploded view Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –5 RM-217; RM-222 Parts and layouts Nokia Customer Care Mechanical spare parts overview Page 2 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Nokia Customer Care Parts list Mechanical spare parts list Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). To ensure you are always using the latest codes, please check the PWS on a daily basis. Ax and in bold = ASSY "-" = NOT AVAILABLE "XXXXXXX" = VARIANTS "???????" = Code available in Bulletin I0xx = ITEM codes for upper or mono block I1xx = ITEM codes for hinge block I2xx = ITEM codes for lower block I3xx = ITEM codes for soldered spare parts on the upper, hinge or lower block and not exchangeable ITEM/ CIRCUIT REF. QTY PART NAME I0001 1 A-COVER ASSY I0002 1 KEYMAT I0003 4 SCREW 1.6X4.5 TORX PLUS I0004 1 UI SHIELD ASSEMBLY I0005 1 LCD MODULE A1 1 Note 1YW LIGHT SWAP PACKAGE (I0006 I0014) I0006 1 DOMESHEET I0007 1 1YW LIGHT SWAP PWB I0008 1 FM SHIELDING LID Cannot be reused when removed. I0009 1 RETU-TAHVO SHIELDING LID Cannot be reused when removed. I0010 1 RAP MEM SHIELDING LID Cannot be reused when removed. I0011 1 HWA SHIELDING LID Cannot be reused when removed. I0012 1 RF SHIELDING LID Cannot be reused when removed. I0013 1 BT SHIELDING LID Cannot be reused when removed. I0014 1 TYPE LABEL Cannot be reused when removed. I0015 1 CAMERA GASKET I0016 1 CAMERA I0017 1 FLEX SHIELDING LID ASSY A2 1 ANTENNA MODULE ASSY (I0018 I0021) I0018 1 EARPIECE ASSEMBLY Issue 1 Cannot be reused when removed. Cannot be reused when removed. COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –7 RM-217; RM-222 Parts and layouts Nokia Customer Care ITEM/ CIRCUIT REF. QTY PART NAME Note I0019 1 PLASTIC CHAMBER I0020 1 IHF SPEAKER I0021 1 ANTENNA RADIATOR A3 1 B-COVER ASSY (I0022 - I0030) I0022 1 B-COVER I0023 1 POWER KEY I0024 1 VOLUME KEY I0025 1 SIDE WINDOW RIGHT I0026 1 LED WINDOW LEFT I0027 1 MICROPHONE I0028 1 DC JACK I0029 1 USB DOOR I0030 1 LABEL COVER ASSY I0031 2 SCREW 1.6 x 4.5 REMFORM TORX PLUS I0032 1 C-COVER I9998 1 WATER INGRESS LABEL Note Antenna Module is marked 850 or 900 to enable identification of different versions by regions. Component parts list (1ywa_32a) Item A2200 A2400 A2800 Side Bottom Bottom Bottom Grid K T K 3 3 7 Description and value SHIELD_040_025976 RETU TAHVO SHIELD ASSY 040-025976 P2912 SHIELD_0264510 FLEX SHIELD FRAME 031886 P2908 SHIELD_040_025979 RAP_MEM SHIELD ASSY 040-025979 P2912 A3300 Bottom O 8 SHIELD_040_025020 HW_ACC ASSEMBLY 040-025020 P2912 A6000 Bottom Q 2 SHIELD_040_031454 BT SHIELD ASSY 031454 P2908 A6100 Bottom G 6 SHIELD_040_031457 FM SHIELD ASSY 031457 P2908 A7000 Bottom R 6 SHIELD_040_009342 RF ASSEMBLY 040-009342 P2465 Page 2 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Item Nokia Customer Care Side Grid Description and value B2100 Bottom B 8 MIC_OBE_415S42_RC3310C L_CARBON CLAPTON EMC MICROPHONE MOD -42DB B2101 Bottom T 6 SPEAKER_LTR_RDF_COMB EARP RDF-07A 32OHM 10.86x7.40.2.25 B2200 Bottom M 3 CRYSTAL_3.3X1.6_H0.9 CRYSTAL 32.768KHZ +/-30PPM 12.5PF C2000 Top A 4 0402C CHIPCAP NP0 27P J 50V 0402 C2001 Top A 3 0603C_H0.95 CHIPCAP X5R 470N K 25V 0603 C2002 Top A 5 0603C CHIPCAP X7R 10N K 50V 0603 C2008 Bottom C 2 0402C CHIPCAP X7R 1N0 K 50V 0402 C2030 Bottom E 5 0402C CHIPCAP NP0 270P J 50V 0402 C2031 Bottom E 5 0402C CHIPCAP X7R 1N0 K 50V 0402 C2032 Bottom D 5 0402C CHIPCAP X7R 10N K 16V 0402 C2033 Bottom E 4 0402C CHIPCAP X7R 33N K 10V 0402 C2034 Bottom E 4 0402C CHIPCAP X7R 33N K 10V 0402 C2035 Bottom C 5 0402C CHIPCAP NP0 27P J 50V 0402 C2040 Bottom H 5 0603C CHIPCAP X5R 2U2 K 6V3 0603 C2041 Bottom C 3 0603C CHIPCAP X5R 2U2 K 6V3 0603 C2042 Bottom D 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2043 Bottom C 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2044 Bottom C 4 0402C CHIPCAP NP0 18P J 50V 0402 C2045 Bottom D 5 0402C CHIPCAP NP0 18P J 50V 0402 C2046 Bottom C 4 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2047 Bottom C 4 0603C CHIPCAP X5R 4U7 K 6.3V 0603 C2048 Bottom C 3 0603C CHIPCAP X5R 2U2 K 6V3 0603 C2049 Bottom H 5 0603C CHIPCAP X5R 1U K 6V3 0603 C2050 Bottom D 5 0402C CHIPCAP X7R 10N K 16V 0402 C2051 Bottom H 5 0603C CHIPCAP X5R 1U K 6V3 0603 C2052 Bottom C 5 0402C CHIPCAP NP0 27P J 50V 0402 C2071 Bottom Q 3 0402C CHIPCAP NP0 27P J 50V 0402 C2073 Bottom S 2 TANT_C_6.2X3.4_H1.7 CHIPTCAP 150U M 10V 6X3.2X1.5 C2074 Bottom L 2 0402C CHIPCAP X7R 10N K 16V 0402 C2076 Bottom Q 4 0402C CHIPCAP X7R 10N K 16V 0402 C2077 Bottom M 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2078 Bottom M 2 0402C CHIPCAP NP0 27P J 50V 0402 C2079 Bottom E 4 0402C CHIPCAP X7R 1N0 K 50V 0402 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –9 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Side Grid Description and value C2080 Bottom E 4 0402C CHIPCAP X7R 10N K 16V 0402 C2100 Bottom G 5 0402C CHIPCAP X7R 33N K 10V 0402 C2101 Bottom F 5 0402C CHIPCAP X7R 33N K 10V 0402 C2102 Bottom H 5 0603C CHIPCAP X5R 2U2 K 6V3 0603 C2103 Bottom O 1 0402C CHIPCAP NP0 27P J 50V 0402 C2104 Bottom O 2 0402C CHIPCAP NP0 27P J 50V 0402 C2200 Bottom M 5 0603C CHIPCAP X5R 1U K 6V3 0603 C2201 Bottom M 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2202 Bottom N 2 0402C CHIPCAP X7R 1N0 K 50V 0402 C2203 Bottom M 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2204 Bottom M 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2205 Bottom M 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2206 Bottom M 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2207 Bottom N 2 0402C CHIPCAP X7R 1N0 K 50V 0402 C2208 Bottom N 3 0402C CHIPCAP NP0 27P J 50V 0402 C2209 Bottom N 3 0402C CHIPCAP NP0 22P J 50V 0402 C2210 Bottom K 3 0603C CHIPCAP X5R 1U K 16V 0603 C2211 Bottom K 3 0805C CHIPCAP X5R 4U7 K 10V 0805 C2212 Bottom K 3 0402C CHIPCAP X5R 1U5 K 4V 0402 C2213 Bottom L 3 0402C CHIPCAP X5R 1U5 K 4V 0402 C2214 Bottom L 2 0402C CHIPCAP X5R 1U5 K 4V 0402 C2215 Bottom L 2 0402C CHIPCAP X5R 1U5 K 4V 0402 C2216 Bottom L 2 0402C CHIPCAP X5R 1U5 K 4V 0402 C2217 Bottom M 3 0402C CHIPCAP X5R 1U5 K 4V 0402 C2219 Bottom M 2 0402C CHIPCAP X5R 1U5 K 4V 0402 C2220 Bottom K 3 0402C CHIPCAP X5R 1U5 K 4V 0402 C2221 Bottom K 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2222 Bottom K 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2223 Bottom L 4 0402C CHIPCAP X7R 10N K 16V 0402 C2224 Bottom M 4 0402C CHIPCAP X7R 10N K 16V 0402 C2225 Bottom M 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2226 Bottom L 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2227 Bottom K 3 0603C CHIPCAP X5R 1U K 6V3 0603 C2228 Bottom L 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2230 Bottom M 3 0603C CHIPCAP X5R 1U K 6V3 0603 Page 2 –10 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Item Nokia Customer Care Side Grid Description and value C2231 Bottom K 5 0805C CHIPCAP X5R 10U M 6V3 0805 C2232 Bottom L 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2270 Bottom L 5 0402C CHIPCAP X7R 1N0 K 50V 0402 C2271 Bottom L 5 0402C CHIPCAP X7R 1N0 K 50V 0402 C2272 Bottom L 5 0402C CHIPCAP X7R 1N0 K 50V 0402 C2273 Bottom K 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2274 Bottom K 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2275 Bottom K 4 0402C CHIPCAP X7R 1N0 K 50V 0402 C2281 Bottom L 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2300 Bottom J 4 0402C CHIPCAP X7R 10N K 16V 0402 C2301 Bottom I 4 0805C CHIPCAP X5R 22U M 6V3 0805 C2302 Bottom K 5 0805C CHIPCAP X5R 22U M 6V3 0805 C2303 Bottom I 3 0603C CHIPCAP X5R 1U K 6V3 0603 C2304 Bottom K 4 0402C CHIPCAP X7R 10N K 16V 0402 C2305 Bottom I 2 0603C CHIPCAP X5R 1U K 6V3 0603 C2306 Bottom I 4 0603C CHIPCAP X5R 1U K 6V3 0603 C2307 Bottom I 4 0603C CHIPCAP X5R 1U K 6V3 0603 C2309 Bottom I 5 0805C CHIPCAP X5R 22U M 6V3 0805 C2312 Bottom I 3 0603C CHIPCAP X5R 1U K 6V3 0603 C2313 Bottom I 3 0603C CHIPCAP X5R 1U K 6V3 0603 C2314 Bottom J 2 0805C CHIPCAP X5R 4U7 K 10V 0805 C2315 Bottom K 2 0805C CHIPCAP X5R 4U7 M 25V 0805 C2317 Bottom J 2 0402C CHIPCAP NP0 27P J 50V 0402 C2403 Bottom N 2 0402C CHIPCAP NP0 47P J 50V 0402 C2404 Bottom T 2 0402C CHIPCAP X7R 4N7 K 25V 0402 C2405 Bottom T 4 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2413 Bottom I 2 0402C CHIPCAP NP0 27P J 50V 0402 C2414 Bottom T 2 0402C CHIPCAP NP0 27P J 50V 0402 C2415 Bottom T 4 0402C CHIPCAP NP0 27P J 50V 0402 C2416 Bottom T 3 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2417 Bottom T 3 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2418 Bottom T 3 0402C CHIPCAP NP0 27P J 50V 0402 C2700 Bottom H 2 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2701 Bottom H 2 0402C CHIPCAP NP0 27P J 50V 0402 C2800 Bottom L 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –11 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Side Grid Description and value C2801 Bottom N 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2802 Bottom M 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2803 Bottom L 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2804 Bottom N 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2805 Bottom K 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2807 Bottom N 8 0603C CHIPCAP X5R 1U K 6V3 0603 C2808 Bottom M 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2809 Bottom M 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2810 Bottom K 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2811 Bottom K 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2812 Bottom L 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2813 Bottom N 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2814 Bottom M 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2815 Bottom K 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2816 Bottom K 8 0402C CHIPCAP NP0 27P J 50V 0402 C2818 Bottom K 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2819 Bottom K 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2820 Bottom N 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2821 Bottom N 6 0402C CHIPCAP NP0 27P J 50V 0402 C2831 Bottom N 7 0402C CHIPCAP NP0 1P0 C 50V 0402 C3000 Bottom I 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3001 Bottom J 6 0402C CHIPCAP X7R 10N K 16V 0402 C3002 Bottom J 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3003 Bottom K 8 0402C CHIPCAP X7R 10N K 16V 0402 C3004 Bottom K 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3005 Bottom J 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3006 Bottom I 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3007 Bottom J 8 0402C CHIPCAP X7R 10N K 16V 0402 C3008 Bottom J 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3009 Bottom I 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3010 Bottom N 5 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3013 Bottom K 7 0402C CHIPCAP NP0 27P J 50V 0402 C3014 Bottom K 7 0402C CHIPCAP NP0 68P J 50V 0402 C3100 Bottom E 2 0402C CHIPCAP NP0 27P J 50V 0402 C3115 Bottom O 7 0402C CHIPCAP X5R 1U K 6V3 0402 Page 2 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Item Nokia Customer Care Side Grid Description and value C3116 Bottom O 7 0402C CHIPCAP X7R 10N K 16V 0402 C3200 Bottom G 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3201 Bottom H 8 0402C CHIPCAP X5R 1U K 6V3 0402 C3202 Bottom H 7 0402C CHIPCAP X7R 10N K 16V 0402 C3203 Bottom G 8 0402C CHIPCAP X5R 1U K 6V3 0402 C3204 Bottom H 7 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3210 Bottom G 8 0402C CHIPCAP NP0 27P J 50V 0402 C3211 Top D 8 0402C CHIPCAP NP0 27P J 50V 0402 C3300 Bottom P 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3301 Bottom N 5 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3302 Bottom N 4 0402C CHIPCAP X5R 220N K 6.3V 0402 C3303 Bottom O 8 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C3304 Bottom O 8 0402C CHIPCAP X7R 10N K 16V 0402 C3305 Bottom O 6 0603C CHIPCAP X5R 4U7 K 6.3V 0603 C3306 Bottom O 8 0603C CHIPCAP X5R 4U7 K 6.3V 0603 C3307 Bottom O 8 0603C CHIPCAP X5R 10UF 6V3 0603 C3308 Bottom N 5 0402C CHIPCAP X5R 1U K 6V3 0402 C3309 Bottom N 5 0402C CHIPCAP NP0 27P J 50V 0402 C3310 Bottom P 6 0402C CHIPCAP NP0 27P J 50V 0402 C3313 Bottom O 8 0402C CHIPCAP X7R 10N K 16V 0402 C3314 Bottom P 8 0402C CHIPCAP X7R 10N K 16V 0402 C6020 Bottom T 2 0402C CHIPCAP NP0 1P5 C 50V 0402 C6031 Bottom R 1 0402C CHIPCAP NP0 18P J 50V 0402 C6032 Bottom P 2 0402C CHIPCAP NP0 100P J 50V 0402 C6033 Bottom P 2 0402C CHIPCAP X7R 10N K 16V 0402 C6034 Bottom P 2 0402C CHIPCAP X7R 10N K 16V 0402 C6035 Bottom P 1 0402C CHIPCAP X7R 10N K 16V 0402 C6036 Bottom P 2 0402C CHIPCAP X7R 10N K 16V 0402 C6037 Bottom P 2 0402C CHIPCAP X5R 1U5 K 4V 0402 C6038 Bottom Q 1 0402C CHIPCAP X7R 10N K 16V 0402 C6039 Bottom Q 2 0402C CHIPCAP NP0 18P J 50V 0402 C6040 Bottom P 2 0402C CHIPCAP X5R 1U K 6V3 0402 C6051 Bottom Q 2 0402C CHIPCAP NP0 2P7 C 50V 0402 C6052 Bottom Q 2 0402C CHIPCAP NP0 2P7 C 50V 0402 C6055 Bottom Q 2 0603C CHIPCAP X5R 1U K 6V3 0603 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –13 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Side Grid Description and value C6100 Bottom G 7 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C6101 Bottom H 6 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C6102 Bottom G 7 0402C CHIPCAP X7R 10N K 16V 0402 C6103 Bottom G 7 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C6104 Bottom H 6 0402C CHIPCAP NP0 47P J 50V 0402 C6105 Bottom G 6 0402C CHIPCAP NP0 100P J 50V 0402 C6106 Bottom H 6 0402C CHIPCAP NP0 27P J 50V 0402 C6107 Bottom H 6 0405_2_P0.65_AVX CHIP ARRAY X5R 2X100N M 10V 0405 C6108 Bottom H 6 0405_2_P0.65_AVX CHIP ARRAY X5R 2X100N M 10V 0405 C6109 Bottom G 6 0402C CHIPCAP X5R 1U5 K 4V 0402 C7000 Bottom U 8 0402C CHIPCAP NP0 1P5 C 50V 0402 C7001 Bottom T 8 0402C CHIPCAP NP0 1P5 C 50V 0402 C7010 Bottom N 5 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C7011 Bottom N 4 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C7012 Bottom N 5 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C7013 Bottom N 4 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C7501 Bottom S 5 0402C CHIPCAP NP0 2P7 C 50V 0402 C7502 Bottom Q 5 0402C CHIPCAP NP0 0P5 C 50V 0402 C7503 Bottom Q 4 0603C CHIPCAP X5R 1U K 6V3 0603 C7504 Bottom S 5 0603C CHIPCAP X5R 1U K 6V3 0603 C7505 Bottom Q 4 0402C CHIPCAP X5R 1U K 6V3 0402 C7506 Bottom Q 4 0402C CHIPCAP X5R 1U K 6V3 0402 C7507 Bottom Q 4 0402C CHIPCAP X7R 10N K 16V 0402 C7508 Bottom Q 5 0402C CHIPCAP NP0 18P J 50V 0402 C7509 Bottom R 4 0402C CHIPCAP X7R 10N K 16V 0402 C7511 Bottom R 4 0603C CHIPCAP NP0 2N2 G 16V 0603 C7513 Bottom Q 4 0402C CHIPCAP X7R 10N K 16V 0402 C7515 Bottom S 4 0402C CHIPCAP NP0 4P7 C 50V 0402 C7516 Bottom S 4 0402C CHIPCAP NP0 470P J 50V 0402 C7518 Bottom Q 5 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C7520 Bottom S 8 0402C CHIPCAP NP0 3P3 C 50V 0402 C7521 Bottom S 8 0402C CHIPCAP NP0 1P5 C 50V 0402 C7522 Bottom Q 8 0402C CHIPCAP NP0 1P8 C 50V 0402 Page 2 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Item Nokia Customer Care Side Grid Description and value C7523 Bottom S 8 0402C CHIPCAP X5R 1U K 6V3 0402 C7524 Bottom Q 7 0402C CHIPCAP X5R 1U K 6V3 0402 C7525 Bottom Q 9 0402C CHIPCAP NP0 18P J 50V 0402 C7560 Bottom R 3 0402C CHIPCAP NP0 1P2 C 50V 0402 C7561 Bottom R 4 0402C CHIPCAP X7R 820P J 50V 0402 C7562 Bottom Q 6 0402C CHIPCAP NP0 39P J 50V 0402 C7563 Bottom Q 5 0402C CHIPCAP NP0 47P J 50V 0402 C7564 Bottom S 4 0402C CHIPCAP X7R 10N K 16V 0402 C7565 Bottom Q 5 0402C CHIPCAP NP0 47P J 50V 0402 C7566 Bottom R 4 0402C CHIPCAP NP0 4P7 C 50V 0402 D2200 Bottom L 3 TFBGA_108 RETU 3.02 LF TSA1GJWE TFBGA108 D2800 Bottom L 7 UBGA_289 RAPGSM PA v1.1 LF C027 uBGA289 D3000 Bottom J 7 FBGA133_11.1X10.1 COMBO 256M NOR + 128M DDR DRAM FBGA133 D3300 Bottom O 7 TFBGA84 HW ACCELERATOR STV0984N E2001 Bottom D 4 PICK_PLACE_9900821 No description in PDM E2002 Bottom A 6 PICK_PLACE_9900821 No description in PDM E2003 Bottom D 4 PICK_PLACE_9900821 No description in PDM E2010 Bottom A 7 PICK_PLACE_9900821 No description in PDM E2070 Bottom P 3 PICK_PLACE_9900821 No description in PDM E2071 Bottom P 3 PICK_PLACE_9900821 No description in PDM E2075 Bottom P 4 PICK_PLACE_9900821 No description in PDM E2101 Bottom Q 6 CLIP_040_034164 No description in PDM E2102 Bottom Q 9 CLIP_040_034164 No description in PDM E2103 Bottom U 6 BT_PAD_9900503 No description in PDM E2104 Bottom T 6 BT_PAD_9900503 No description in PDM E2105 Bottom U 7 BT_PAD_9900503 No description in PDM E2106 Bottom T 6 BT_PAD_9900503 No description in PDM E2401 Top C 9 PICK_PLACE_9900821 No description in PDM E2402 Top C 1 PICK_PLACE_9900821 No description in PDM E2403 Top N 1 PICK_PLACE_9900821 No description in PDM E2405 Top T 9 PICK_PLACE_9900821 No description in PDM E2407 Top N 9 PICK_PLACE_9900821 No description in PDM E2506 Top T 1 PICK_PLACE_9900821 No description in PDM Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –15 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Side Grid Description and value E6001 Bottom T 1 CLIP_040_034164 No description in PDM E6003 Bottom T 1 CLIP_040_034164 No description in PDM E7000 Bottom U 8 PICK_PLACE_9900821 No description in PDM E7001 Bottom U 5 PICK_PLACE_9900821 No description in PDM E7501 Bottom T 9 CLIP_040_034164 No description in PDM E7502 Bottom T 9 CLIP_040_034164 No description in PDM E7503 Bottom U 8 CLIP_040_034164 No description in PDM F2000 Top A 5 0402_FUSE_AVX_H0.5 SM FUSE FF 2A 32V 0402 G2200 Bottom C 2 BATTER_EECEP RTC BACKUP CAPAC 311 SIZE FOR 2.6V 4UAH G7500 Bottom S 4 VCO_DCS02733 VCO 3296-3980MHZ 4-BAND G7501 Bottom Q 3 NKG3176B_H1.0 VCTCXO 38.4MHZ 2.5V 2MA L2000 Top A 5 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 L2030 Bottom C 5 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2031 Bottom C 4 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2032 Bottom D 5 COIL_LK_1608 CHIP COIL 68NH J Q12/100MHZ 0603 L2033 Bottom D 5 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2034 Bottom D 5 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2035 Bottom C 5 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2102 Bottom Q 7 COIL_LQW1608 CHIP COIL 56N J Q38/200MHZ 0603 L2103 Bottom Q 8 COIL_LQW1608 CHIP COIL 56N J Q38/200MHZ 0603 L2104 Top A 7 0405_2_H1.0 CHIP BEAD ARRAY 2X1000R 0R75 0405 L2105 Bottom O 2 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2106 Bottom O 2 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2202 Bottom M 2 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 L2207 Bottom N 4 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 Page 2 –16 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Item Nokia Customer Care Side Grid Description and value L2208 Bottom N 4 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2209 Bottom M 5 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2210 Bottom M 5 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2211 Bottom M 4 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2212 Bottom M 4 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2270 Bottom L 4 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 L2271 Bottom L 4 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 L2272 Bottom K 4 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 L2273 Bottom K 4 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 L2301 Bottom I 4 0603_BLM FERR.BEAD 220R/100M 2A 0R05 0603 L2302 Bottom J 4 CHOKE_SER400_H1.2 INDUCT WW 10U 0A65 0R35 4X4X1.2 L2304 Bottom J 2 CHOKE_SER300_H1.5 CHOKE 22U M 0R7 0.35A 3.0X3.0X1.5 L2305 Bottom I 3 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2306 Bottom I 3 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2402 Bottom T 3 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2403 Bottom J 2 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L2404 Bottom T 3 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L2405 Bottom O 2 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L3200 Bottom G 8 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L3301 Bottom N 6 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –17 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Side Grid Description and value L3303 Bottom P 8 CHOKE_SER300 INDUCT WW 2.2UH 1A2 0R168 310 case size L3304 Bottom O 9 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L6030 Bottom Q 2 0402L CHIP COIL 2N7 +-0N3 Q29/800M 0402 L6031 Bottom Q 2 0402L CHIP COIL 2N7 +-0N3 Q29/800M 0402 L6032 Bottom Q 1 0402L CHIP COIL 22N J Q28/800MHZ 0402 L6077 Bottom R 2 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L6100 Bottom G 7 0402LQW CHIP COIL 47N +-3% Q25/200MHz 0402 L6101 Bottom H 6 0402L_POL2 CHIP COIL 120NH J Q8/100MHZ 0402 L7010 Bottom N 5 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L7011 Bottom N 4 0402L FERR.BEAD 240R/100M 0.4A 0R4 0402 L7500 Bottom S 6 0402L CHIP COIL 12N J Q31/800MHZ 0402 L7501 Bottom S 6 0402L CHIP COIL 12N J Q31/800MHZ 0402 L7502 Bottom Q 5 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 L7503 Bottom Q 8 0402L CHIP COIL 27N J Q27/800MHZ 0402 L7504 Bottom R 6 0402L CHIP COIL 22N J Q28/800MHZ 0402 L7505 Bottom R 6 0402L CHIP COIL 22N J Q28/800MHZ 0402 L7515 Bottom S 4 0402L CHIP COIL 15N J Q30/800MHZ 0402 L7561 Bottom Q 6 COIL_HK_1608 CHIP COIL 470NH J 0603 VIBRA_M_KHN4NX1RA SMD VIBRA MOTOR 1.3V 90MA 9000RPM CSP_8_2.118X1.118 IC ANALOG SWITCH SPDT LOW THRESHOLD CSP8 XBGA_N14 ST HEADPHONE AMPLIFIER LM4920 uSMD14 M2100 N2030 N2031 Page 2 –18 Bottom Bottom Bottom C D C 8 5 3 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. 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Issue 1 RM-217; RM-222 Parts and layouts Item N2300 N2301 N2401 N3200 N3300 Nokia Customer Care Side Bottom Bottom Bottom Bottom Bottom Grid J J G G O 3 2 5 8 8 Description and value TFBGA_84_6.15X6.15 TAHVO v5.2 LF TFBGA84 USMD8_1.69X1.69 WHITE LED DRIVER 4LEDS 500mW 8bump USMD8 SOT_666 TRX2+RX4 PEMD9 N&P 10K/47K 0W12 SOT666 USMD16_2.03X2.03 VREG & LEVELSHIFT(LP3928) USMD16 USMD5_1.417X1.087 DC/DC CONV LM3671TLX-1.82V uSMD5 N3301 Bottom O 6 USMD5_1.47X1.04_H0.675 VREG LP3985ITLX-2.8 NOPB USMD5 N6030 Bottom P 2 CSP_47_3.85X4.05 BC4-ROM1.0RDL N6100 Bottom H 7 WLCSP25_3.1X2.9 FM RECEIVER TEA5760 N1C N7505 Bottom R 5 TFBGA144 AHNE401A TRANSCEIVER TFBGA144 N7520 Bottom R 8 RF9282E3.6 PA RF9282E6.5 GSM/EDGE 850/900/1800/1900 R2007 Bottom C 2 UBGA11_1.6X2.15 ASIP SILIC USB OTG / ESD BGA11 R2008 Bottom C 2 0402R CHIPRES 0W06 220K J 0402 R2033 Bottom E 5 0402R CHIPRES 0W06 10K J 0402 R2034 Bottom E 5 0402R CHIPRES 0W06 100R J 0402 R2035 Bottom D 5 0402R CHIPRES 0W06 100K J 0402 R2036 Bottom D 5 0402R CHIPRES 0W06 10K J 0402 R2044 Bottom H 5 0402R CHIPRES 0W06 220R J 0402 R2045 Bottom E 5 0402R CHIPRES 0W06 2K2 J 0402 R2049 Bottom D 4 0402R CHIPRES 0W06 15R J 0402 R2050 Bottom C 4 0402R CHIPRES 0W06 15R J 0402 R2051 Bottom C 5 FC5_1.1X1.1 ASIP TVS 4-CH BI ESD 14V 15pF 400um BGA5 R2052 Bottom C 4 0402R CHIPRES 0W06 100K J 0402 R2070 Bottom E 2 0402_NTH5 NTC RES 0W1 47K J B 4050+-3% 0402 R2071 Bottom N 2 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 R2072 Bottom E 4 0402R CHIPRES 0W06 2K2 J 0402 R2074 Bottom E 5 0402R CHIPRES 0W06 100R J 0402 R2100 Bottom H 5 FLIP_CHIP_8_1.7X1.7 ASIP SINGLE ENDED MICROPHONE INTERF BGA8 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –19 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Side Grid Description and value R2101 Bottom H 5 0402R CHIPRES 0W06 220R J 0402 R2102 Bottom T 5 0402R CHIPRES 0W06 10R J 0402 R2103 Bottom T 5 0402R CHIPRES 0W06 10R J 0402 R2104 Top A 8 0402R CHIPRES JUMPER 0R0 0402 R2105 Top A 8 0402R CHIPRES JUMPER 0R0 0402 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 R2106 Bottom N 5 R2107 Bottom N 5 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 R2200 Bottom M 2 0402R CHIPRES 0W06 100K J 0402 R2201 Bottom N 2 0402R CHIPRES 0W06 120K J 0402 R2202 Bottom M 5 0402R CHIPRES JUMPER 0R0 0402 R2203 Bottom M 5 0402R CHIPRES JUMPER 0R0 0402 R2204 Bottom M 5 0402R CHIPRES JUMPER 0R0 0402 R2205 Bottom M 5 0402R CHIPRES JUMPER 0R0 0402 R2212 Bottom L 4 0402R CHIPRES 0W06 470R J 0402 R2213 Bottom N 3 0402R CHIPRES 0W06 4K7 J 0402 R2216 Bottom N 3 0402R CHIPRES 0W06 2M2 J 0402 R2250 Bottom N 2 0402R CHIPRES 0W06 100K J 0402 R2251 Bottom N 2 0402R CHIPRES 0W06 100K J 0402 R2303 Bottom H 3 0603R CHIPRES JUMPER 0R0 0603 R2400 Bottom G 4 0603R CHIPRES JUMPER 0R0 0603 R2406 Bottom N 2 0402R CHIPRES 0W06 27K J 0402 R2407 Bottom H 5 0402R CHIPRES 0W06 47R J 0402 R2408 Bottom G 4 0402R CHIPRES 0W06 22K J 0402 R2418 Bottom H 4 0402R CHIPRES 0W06 470R J 0402 R2419 Bottom H 5 0402R CHIPRES 0W06 470R J 0402 R2421 Bottom K 2 0402R CHIPRES 0W06 33R J 0402 R2422 Bottom G 5 0402R CHIPRES JUMPER 0R0 0402 R2423 Bottom G 5 0402R CHIPRES 0W06 22K J 0402 R2424 Bottom I 4 0402R CHIPRES 0W06 27R J 0402 R2425 Bottom G 4 0402R CHIPRES 0W06 1K0 J 0402 R2426 Bottom N 9 0402R CHIPRES 0W06 47R J 0402 R2427 Bottom L 1 0402R CHIPRES 0W06 47R J 0402 R2430 Bottom G 4 0402R CHIPRES 0W06 22K J 0402 Page 2 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Item Nokia Customer Care Side Grid Description and value R2803 Bottom L 8 0402R CHIPRES 0W06 100R J 0402 R2804 Bottom L 8 0402R CHIPRES 0W06 100R J 0402 R3000 Bottom J 6 0402R CHIPRES 0W06 4K7 J 0402 R3002 Bottom L 8 0402R CHIPRES 0W06 10R J 0402 R3003 Bottom K 6 0402R CHIPRES 0W06 4K7 J 0402 R3004 Bottom K 7 0402R CHIPRES 0W06 4K7 J 0402 R3200 Bottom G 8 UBGA11_1.62X2.12 ASIP MMC FILTER *** PB-FREE *** R3201 Bottom H 8 0402R CHIPRES 0W06 100K J 0402 R3202 Bottom H 8 0402R CHIPRES 0W06 100K J 0402 R3203 Bottom H 7 0402R CHIPRES 0W06 100K J 0402 R3204 Bottom H 7 0402R CHIPRES 0W06 2K2 J 0402 R3205 Bottom G 8 0402R CHIPRES 0W06 680R J 0402 R3206 Bottom G 8 0402R CHIPRES 0W06 1K2 J 0402 R3300 Bottom P 7 0402R CHIPRES 0W06 4K7 J 0402 R3301 Bottom P 8 0402R CHIPRES 0W06 4K7 J 0402 R3305 Bottom O 7 0402R CHIPRES JUMPER 0R0 0402 R3306 Bottom P 7 0402R CHIPRES 0W06 100R J 0402 R3307 Bottom P 7 0402R CHIPRES 0W06 100R J 0402 R3312 Bottom I 8 0402R CHIPRES 0W06 1K0 J 0402 R3313 Bottom I 8 0402R CHIPRES 0W06 1K0 J 0402 R3314 Bottom O 6 0402R CHIPRES 0W06 47R J 0402 R6005 Bottom N 2 0402R CHIPRES 0W06 100K J 0402 R6020 Bottom T 2 FERRIT_0402 CHIPRES JUMPER 0R0 0402 R6030 Bottom P 2 0402R CHIPRES 0W06 10K J 0402 R6031 Bottom Q 1 0402R CHIPRES 0W06 10K J 0402 R6032 Bottom P 2 0402R CHIPRES 0W06 2R2 J 0402 R6034 Bottom Q 2 0402R CHIPRES 0W06 10K J 0402 R6037 Bottom Q 1 0402R CHIPRES 0W06 100K J 0402 R6100 Bottom G 7 0402R CHIPRES 0W06 100K J 0402 R6101 Bottom G 7 0402R CHIPRES 0W06 10K J 0402 R6102 Bottom H 7 0402R CHIPRES JUMPER 0R0 0402 R6103 Bottom G 6 0402R CHIPRES 0W06 22R J 0402 R6104 Bottom G 7 0402R CHIPRES JUMPER 0R0 0402 R6105 Bottom G 6 0402R CHIPRES JUMPER 0R0 0402 R7001 Bottom T 8 0402R CHIPRES JUMPER 0R0 0402 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. 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Page 2 –21 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Side Grid Description and value R7002 Bottom T 8 0402R CHIPRES JUMPER 0R0 0402 R7501 Bottom R 4 0402R CHIPRES 0W06 2K2 J 0402 R7502 Bottom S 5 0402R CHIPRES 0W06 10K F 0402 R7503 Bottom Q 5 0402R CHIPRES 0W06 4K7 J 0402 R7505 Bottom R 4 0402R CHIPRES 0W06 8K2 F 0402 R7506 Bottom R 5 0402R CHIPRES 0W06 10R J 0402 R7507 Bottom S 5 0402R CHIPRES 0W06 10R J 0402 R7508 Bottom R 4 0402R CHIPRES 0W06 10R J 0402 R7509 Bottom Q 4 0402R CHIPRES 0W06 22K J 0402 R7510 Bottom Q 8 0402R CHIPRES 0W06 15R J 0402 R7522 Bottom Q 8 0402R CHIPRES 0W06 27K J 0402 R7523 Bottom S 8 0402R CHIPRES JUMPER 0R0 0402 R7560 Bottom Q 6 0402R CHIPRES 0W06 100R J 0402 SWITCH_EVQP7A01K SM SW TACT SPST 12V SIDE KEY 2.2N SWITCH_EVQP7A01K SM SW TACT SPST 12V SIDE KEY 2.2N SWITCH_EVQP7A01K SM SW TACT SPST 12V SIDE KEY 2.2N TRANS_HHM1517A2 TRANSF BALUN 3800 +/- 550MHZ 0805 S2401 S2402 S2403 T7501 Bottom Bottom Top Bottom O S U R 1 1 5 3 T7520 Bottom S 9 TRANS_LDB15 TRANSF BALUN 1800+-100MHZ 2X1.25 V2000 Top A 4 BGA_4 ASIP TVS BGA4 V2401 Bottom H 4 SOT_666 TRX2 BIPOLAR 2XPNP 40V 0A1 0W12 SOT666 V2402 Bottom G 5 SOT_666 TRX2+RX4 N 4K7/47K SOT666 V2405 Top G 4 LED_48_21SYGC LED WHITE 140MCD 5MA 0603 V2406 Top G 6 LED_48_21SYGC LED WHITE 140MCD 5MA 0603 V2407 Top C 6 LED_48_21SYGC LED WHITE 140MCD 5MA 0603 V2409 Top C 4 LED_48_21SYGC LED WHITE 140MCD 5MA 0603 V2410 Bottom H 4 SC79 SCH DI 1PS79SB31 200MA 30V SOD523 V2411 Bottom H 4 SOT_666 TRX2 BIPOLAR 2XPNP 40V 0A1 0W12 SOT666 V2412 Bottom M 1 LED_CL_194WH_D_BIG LED TOP BLUE 5MA min30mcd 0603 max0.4mm Page 2 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. 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Issue 1 RM-217; RM-222 Parts and layouts Item Nokia Customer Care Side Grid Description and value V2413 Bottom M 9 LED_CL_194WH_D_BIG LED TOP BLUE 5MA min30mcd 0603 max0.4mm X1001 Bottom U 3 CON_24R_JANK_P0.4 CONN BTB 2X12 F P0.4 30V 0.2A 7 CON_JACK_HR33NK_2DJA_2 S CONN CHR DIA 2.0MM COMPRESS CON_UX60SC_MB_5ST_1.2L CONN USB 5POL MINI-USB B TYPE P0.8 CON_T389093_A1 SMD CONN AUD/VID 4POL 30V 2A, 2.5mm DIA TRACEABILITY_PAD MODULE ID COMPONENT 2.8X1.8X0.3 3 LYNX_BATT_CONN_H7.0 SM BATTERY CONN 3POL SPR 12V 2A CONN SIM SM 6POL P2.54 H1.05 X2000 X2002 X2030 X2060 X2070 Bottom Bottom Bottom Top Bottom A B B A O 3 5 3 X2700 Bottom G 3 SIM_CONN_M_SK_2005001 65_H1.7 X3200 Bottom E 7 MOLEX_RSD_501885 CONN SMC TRANSFLASH MMC X3300 Bottom P 5 SMIA85 SMIA85 SOCKET X7000 Bottom T 8 RF_SWITCH_MS_156 SM CONN RF JACK 50R 2W 6GHZ Z2001 Bottom C 2 FERRITE_0402 FERRITE BEAD 0.6R 600R/100MZ 0402 Z2400 Bottom H 4 BGA24_P0.4_H0.67 ASIP 10-CH LCD FILTER W/ESD BGA24 Z2401 Top U 4 SWLP_18_2.01X1.66 ASIP 7-CH LCD FILTER W/ESD BGA18 Z2402 Bottom R 2 SWLP_18_2.01X1.66 ASIP 7-CH LCD FILTER W/ESD BGA18 Z2700 Bottom H 2 SWLP8_1.21X1.21 ASIP SIM ESD/EMI FILT 400UM BGA8 Z6030 Bottom R 2 EZFVQ42NM61S LTCC FILT 2441.75+-41.75MHZ 2.5X2 Z7001 Bottom T 8 DEA101910DT PHASESHIFTER-60°@1850 GSM850...1900 0402 Z7002 Bottom T 8 DEA101910DT PHASESHIFTER-60°@1850 GSM850...1900 0402 Z7501 Bottom S 7 FILTER_2.1X1.7_10P_H0.6 DUAL RX SAW FILTER 1800/1900 MHz 2016 Z7503 Bottom Q 6 MODULE_SP_LMZ_137 SAW MODULE TX GSM 850/900MHz 4.5x3.2 Z7504 Bottom R 7 FILTER_2.1X1.7_10P_H0.65 DUAL RX SAW FILTER 850/900 MHz 2016 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –23 RM-217; RM-222 Parts and layouts Nokia Customer Care Item Z7520 Side Bottom Grid S Description and value 7 FERRITE_FBMJ1608 FERRITE BEAD 0R01 28R/100MHZ 0603 Swap units Table 6 Swap phones Note: For product codes, please refer to the latest Service bulletin. Swap phones EMEA RM-217 SWAP TRX EURO-C BLKSILVER LATIN RM-217 SWAP TRX EURO-C FR BLKSILV LATIN RM-217 SWAP TRX EURO-C TR BLKSILV LATIN RM-217 SWAP TRX EURO-I UKRAIN BLKSLV CYR RM-217 SWAP TRX EURO-I RU BLKSILV CYR RM-217 SWAP TRX MEA-13 BLKSILVER LATIN RM-217 SWAP TRX EURO-F BLKSILVER HEBREW RM-217 SWAP TRX EURO-H BLKSILVER GREEK RM-217 SWAP TRX MEA-1 BLKSILVER ARABIC Table 7 Lightswap Note: For product codes, please refer to the latest Service bulletin. Lightswap EMEA RM-217 LIGHTSWAP ENGINE EURO-C RM-217 LIGHTSWAP ENGINE EURO-C FR RM-217 LIGHTSWAP ENGINE EURO-C TR LATIN RM-217 LIGHTSWAP ENGINE EURO-I UKRAI CYR RM-217 LIGHTSWAP ENGINE EURO-I RU CYR RM-217 LIGHTSWAP ENGINE MEA-13 LATIN APAC RM-217 LIGHTSWAP ENGINE APAC-U RM-217 LIGHTSWAP ENG APAC-T PHILLIP LAT China RM-217 LIGHTSWAP ENGINE APAC-R RM-217 LIGHTSWAP ENGINE APAC-P RM-217 LIGHTSWAP ENGINE CHINA-Q HONGKONG Page 2 –24 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Parts and layouts Nokia Customer Care Component layouts Component layout - top (1ywa_32a) Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 2 –25 RM-217; RM-222 Parts and layouts Nokia Customer Care Component layout - bottom (1ywa_32a) Page 2 –26 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 3 — Service Software Instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –1 RM-217; RM-222 Service Software Instructions Nokia Customer Care (This page left intentionally blank.) Page 3 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care Table of Contents Phoenix installation steps in brief........................................................................................................................3–5 Installing Phoenix ..................................................................................................................................................3–6 Updating Phoenix installation ..............................................................................................................................3–8 Uninstalling Phoenix ..............................................................................................................................................3–9 Repairing Phoenix installation .......................................................................................................................... 3–11 Phone data package overview........................................................................................................................... 3–11 Installing phone data package .......................................................................................................................... 3–12 Uninstalling phone data package...................................................................................................................... 3–15 Configuring users in Phoenix ............................................................................................................................. 3–17 Managing connections in Phoenix..................................................................................................................... 3–17 Installing flash support files for FPS-10 ............................................................................................................ 3–19 Updating FPS-10 flash prommer software........................................................................................................ 3–22 List of Figures Figure 2 Dongle not found ....................................................................................................................................3–6 Figure 3 Disclaimer text.........................................................................................................................................3–7 Figure 4 InstallShield Wizard Complete ...............................................................................................................3–8 Figure 5 Installation interrupted ..........................................................................................................................3–9 Figure 6 Remove program.................................................................................................................................. 3–10 Figure 7 Finish uninstallation ............................................................................................................................ 3–10 Figure 8 Repair program .................................................................................................................................... 3–11 Figure 9 Data package setup information ........................................................................................................ 3–13 Figure 10 Data package destination folder ...................................................................................................... 3–14 Figure 11 InstallShield Wizard Complete .......................................................................................................... 3–15 Figure 12 Uninstalling phone data package..................................................................................................... 3–16 Figure 13 Finishing data package uninstallation............................................................................................. 3–16 Figure 14 Phoenix login...................................................................................................................................... 3–17 Figure 15 New user configured.......................................................................................................................... 3–17 Figure 16 Select mode: Manual.......................................................................................................................... 3–18 Figure 17 Connections list .................................................................................................................................. 3–19 Figure 18 Connection information .................................................................................................................... 3–19 Figure 19 Product support module information (example from RM-1)......................................................... 3–19 Figure 20 Flash update welcome dialog ........................................................................................................... 3–20 Figure 21 Flash installation interrupted ........................................................................................................... 3–20 Figure 22 Flash destination folder..................................................................................................................... 3–21 Figure 23 Finish flash update............................................................................................................................. 3–22 Figure 24 Prommer SW update finished........................................................................................................... 3–23 Figure 25 Prommer maintenance window....................................................................................................... 3–23 Figure 26 Flash directory window ..................................................................................................................... 3–24 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –3 RM-217; RM-222 Service Software Instructions Nokia Customer Care (This page left intentionally blank.) Page 3 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care Phoenix installation steps in brief Prerequisites Recommended hardware requirements: • Computer processor: Pentium 700 MHz or higher • RAM 256 MB • Disk space 100-300 MB Supported operating systems: • Windows 2000 Service Pack 3 or higher • Windows XP Service Pack 1 or higher Context Phoenix is a service software for reprogramming, testing and tuning phones. Phoenix installation contains: • Service software support for all phone models included in the package • Flash update package files for programming devices • All needed drivers for: • PKD-1 (DK2) dongle • DKU-2 USB cable Note: Separate installation packages for flash update files and drivers are also available, but it is not necessary to use them unless there are updates between Phoenix service software releases. If separate update packages are used, they should be used after Phoenix and data packages have been installed. The phone model specific data package includes all changing product specific data: • Product software binary files • Files for type label printing • Validation file for the faultlog repair data reporting system • All product specific configuration files for Phoenix software components Note: Phoenix and phone data packages should only be used as complete installation packages. Uninstallation should be made from the Windows Control Panel. To use Phoenix, you need to: Steps 1. Connect a PKD-1 (DK2) dongle to the computer parallel port. 2. Install Phoenix. 3. Install the phone-specific data package. 4. Configure users. 5. Manage connection settings (depends on the tools you are using). • Update FPS-10 software Note: There is no need to activate FPS-10. • Activate SX-4 smart card, if you need tuning and testing functions. Note: When FPS-10 is used only for product software updates, SX-4 smart card is not needed. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –5 RM-217; RM-222 Service Software Instructions Nokia Customer Care Results Phoenix is ready to be used with FPS-10 flash prommer and other service tools. Installing Phoenix Prerequisites • Check that a dongle is attached to the parallel port of your computer. • Download the Phoenix installation package (for example, phoenix_service_sw_2004_39_x_xx.exe) to your computer (in C:\TEMP, for instance). • Close all other programs. • Depending on your operating system, administrator rights may be required to install Phoenix. • If uninstalling or rebooting is needed at any point, you will be prompted by the InstallShield program. Context At some point during the installation procedure, you may get the following message: Figure 2 Dongle not found This may be a result of a defective or too old PKD-1 dongle. Check the COM/parallel ports used. After correcting the problem, you can restart the installation. For more detailed information, please refer to Phoenix Help files. Tip: Each feature in Phoenix has its own Help function, which can be activated while running the program. Press the F1 key or the feature’s Help button to activate a Help file. Steps 1. To start the installation, run the application file (for example,phoenix_service_sw_2004_39_x_xx.exe). 2. In the Welcome dialogue, click Next. Page 3 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care 3. Read the disclaimer text carefully and click Yes. Figure 3 Disclaimer text 4. Choose the destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. 5. To continue, click Next. To choose another location, click Browse (not recommended). 6. Wait for the components to be copied. The progress of the installation is shown in the Setup Status window. 7. Wait for the drivers to be installed and updated. The process may take several minutes to complete. If the operating system does not require rebooting, the PC components are registered right away. If the operating system requires restarting your computer, the Install Shield Wizard will notifies about it. Select Yes... to reboot the PC immediately or No... to reboot the PC manually afterwards. After the reboot, all components are registered. Note: Phoenix does not work, if the components have not been registered. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –7 RM-217; RM-222 Service Software Instructions Nokia Customer Care 8. To end the installation, click Finish. Figure 4 InstallShield Wizard Complete Next actions After the installation, Phoenix can be used after: • installing phone model specific data package for Phoenix • configuring users and connections FPS-10 flash prommer can be used after updating their flash update package files. Updating Phoenix installation Context • If you already have the Phoenix service software installed on your computer, you need to update the software when new versions are released. • To update Phoenix, you need to follow the same steps as when installing it for the first time. • When you are updating, for example, from version a14_2004_16_4_47 to a15_2004_24_7_55, the update will take place automatically without uninstallation. • Always use the latest available versions of both Phoenix and the phone-specific data package. Instructions can be found in the phone model specific Technical Bulletins and phone data package readme.txt files (shown during installation). • If you try to update Phoenix with the same version you already have (for example, a15_2004_24_7_55 to a15_2004_24_7_55), you are asked if you want to uninstall the existing version. In this case you can choose between a total uninstallation or a repair installation in a similar way when choosing to uninstall the application from the Windows Control Panel. • If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted. Page 3 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care Figure 5 Installation interrupted • Always follow the instructions on the screen. Steps 1. Download the installation package to your computer hard disk. 2. Close all other programs. 3. Run the application file (for example, phoenix_service_sw_2004_39_x_xx.exe). Results A new Phoenix version is installed and driver versions are checked and updated. Uninstalling Phoenix Context You can uninstall Phoenix service software manually from the Windows Control Panel. Steps 1. Open the Windows Control Panel, and choose Add/Remove Programs. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –9 RM-217; RM-222 Service Software Instructions Nokia Customer Care 2. To uninstall Phoenix, choose Phoenix Service Software→Change/Remove→Remove . Figure 6 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 7 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Repairing Phoenix installation Context If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling Phoenix. Note: The original installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) must be found on your PC when you run the repair setup. Steps 1. Open Windows Control Panel→Add/Remove Programs . 2. Choose Phoenix Service Software→Change/Remove . 3. In the following view, select Repair. Figure 8 Repair program Phoenix reinstalls components and registers them. The procedure is the same as when updating Phoenix. 4. To complete the repair, click Finish. Phone data package overview Each product has its own data package (DP). The product data package contains all product-specific data files to make the Phoenix service software and tools usable with a certain phone model. The phone data package contains the following: • Product software binary files Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –11 RM-217; RM-222 Service Software Instructions Nokia Customer Care • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Prerequisites • A phone-specific data package contains all data required for the Phoenix service software and service tools to be used with a certain phone model. • Check that a dongle is attached to the parallel port of your computer. • Install Phoenix service software. • Download the installation package (for example, XX-XX_dp_EA_v_1_0.exe) to your computer (for example, in C:\TEMP). • Close all other programs. (XX-XX = type designator of the product) If you already have Phoenix installed on your computer, you will need to update it when a new version is released. Note: Often Phoenix and the phone-specific data package come in pairs, meaning that a certain version of Phoenix can only be used with a certain version of a data package. Always use the latest available versions of both. Instructions can be found in phone-specific Technical Bulletins and readme.txt files of data packages. Steps 1. To start the installation, run the application file (for example, XX-XX_dp_EA_ v_1_0.exe), Wait for the installation files to be extracted. Page 3 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care 2. Click Next. 3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the Phoenix version required with this data package. Figure 9 Data package setup information 4. To continue, click Next. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –13 RM-217; RM-222 Service Software Instructions Nokia Customer Care 5. Choose the destination folder, and click Next to continue. Figure 10 Data package destination folder The InstallShield Wizard checks where Phoenix is installed, and the directory is shown. 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care Phone model specific files are installed. Please wait. 7. To complete the installation, click Finish. Figure 11 InstallShield Wizard Complete Next actions Phoenix can be used for flashing phones and printing type labels after: • Configuring users • Managing connections FPS-10 can be used after updating their flash update package files. Uninstalling phone data package Context There is no need to uninstall an older version of a data package, unless instructions to do so are given in the readme.txt file of the data package and bulletins related to the release. Please read all related documents carefully. Steps 1. Locate the data package installation file (e.g. XX-XX_dp_EA_v_1_0.exe) from your computer. 2. To start the uninstallation procedure, double-click the data package installation file. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –15 RM-217; RM-222 Service Software Instructions Nokia Customer Care 3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel. Figure 12 Uninstalling phone data package 4. When the data package is uninstalled, click Finish. Figure 13 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone). Page 3 –16 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care Configuring users in Phoenix Steps 1. Start Phoenix service software, and log in. Figure 14 Phoenix login If the user ID is already configured, select s/he from the User name drop-down list, and click OK. 2. To add a new user, or to edit existing ones, click Maintain. 3. To add a new user, click New. 4. Type in the name and initials of the user, and click OK. The user is added to the user name list. 5. Select the desired user from the User name drop-down list, and click OK. Figure 15 New user configured Managing connections in Phoenix Context With the Manage Connections feature you can edit and delete existing connections or create new ones. Note: After choosing the desired connection, and connecting the phone to a PC for the first time, allow the PC to install the USB device drivers first. Please note that this may take some time to complete. If there are problems after the driver installation, check that the USB connection is active from the Windows Control Panel. If the problem persists, contact the local PC support. Steps 1. Start Phoenix, and log in. 2. Choose File→Manage Connections... . Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –17 RM-217; RM-222 Service Software Instructions Nokia Customer Care 3. To add a new connection, click Add. 4. Select Manual mode, and click Next to continue. If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection. Figure 16 Select mode: Manual i For an FPS-10 flash prommer with a USB Connection, choose the following connection settings: • Media: FPS-10 USB • DEVICE_INDEX: 0 • SERIAL_NUM: See Serial No from the label attached to the bottom of FPS-10 • ACTIVE_MEDIA: USB ii For an FPS-10 flash prommer with a LAN connection, choose the following connection settings: • Media: FPS-10 TCP/IP • NET_SERV_NAME: Click Scan.... Choose your own FPS-10 device based on the correct MAC address. See Serial No from the label attached to the bottom of your FPS-10. • PORT_NUM: Use the default value, and click Next. • PROTOCOL_FAMILY: Use the default value, and click Next. • SOCKET TYPE: Use the default value, and click Next. • TX_BUFFER_SIZE: Use the default value, and click Next. • RX_BUFFER_SIZE: Use the default value, and click Next. iii For an FPS-8 flash prommer, choose the following connection settings: • Media: FPS-8 • PORT_NUM: COM Port where FPS-8 is connected • COMBOX_DEF_MEDIA: FBUS Page 3 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care iv For a plain USB connection, choose the following connection settings: Note: First connect the DKU-2 USB cable between the PC USB port and phone. • Media: USB 5. To complete the configuration, click Finish. 6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply. Figure 17 Connections list The connection is activated, and it can be used after closing the Manage Connection window. The connection information is shown at the right hand bottom corner of the screen. Figure 18 Connection information 7. To use the connection, connect the phone to your PC with correct service tools. Make sure the phone is switched on, and then choose File→Scan Product . Results The product support module information appears in the status bar: Figure 19 Product support module information (example from RM-1) Installing flash support files for FPS-10 Prerequisites Note: You need to install flash support files for FPS-10 only, if you don’t have the latest Phoenix available or the flash support files have changed after the latest Phoenix release. • Flash support files are installed automatically, when you install Phoenix. Use Phoenix packages later than June 2006. • Normally it is enough to install Phoenix and the phone-specific data package because the Phoenix installation always includes the latest flash update package files for FPS-10. • A separate installation package for flash support files is available, and the files can be updated according to this instruction, if updates appear between new Phoenix / data package releases Context If you are not using a separate installation package, you can skip this section and continue with updating FPS-10 flash prommer software after installing a new phone data package. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –19 RM-217; RM-222 Service Software Instructions Nokia Customer Care Steps 1. To begin installation, double- click flash_update_x_yy.exe . Figure 20 Flash update welcome dialog If the same version of Flash Update package already exists, and you want to reinstall it, the previous package is first uninstalled. Restart installation again after that. 2. If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again. Figure 21 Flash installation interrupted If an older version exists on your PC and it needs to be updated, click Next to continue installation. Page 3 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care 3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia \Phoenix. Click Next to continue. Figure 22 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –21 RM-217; RM-222 Service Software Instructions Nokia Customer Care 4. To complete the installation procedure, click Finish . Figure 23 Finish flash update Next actions FPS-10 flash prommers must be updated using Phoenix! Updating FPS-10 flash prommer software Steps 1. Start Phoenix Service Software and log in, manage connection correctly for your flash prommer. 2. Choose Flashing→Prommer maintenance . 3. When the new flash update package is installed to the computer you will be asked to update the files to your Prommer. To update the files, click Yes. Click OK if the computer informs you about an unsafe removal of the device. 4. Alternatively you can update the FPS-10 flash prommer software by clicking the Update button. Page 3 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Software Instructions Nokia Customer Care 5. Wait until you are notified that update has been successful; the procedure will take a couple of minutes. Click OK to close the Update Done window. Figure 24 Prommer SW update finished 6. If you are using the FPS-10 flash prommer, check that it is detected from the progress info. Check also the status leds in the FPS-10. The MODE2 led (green), VBAT and POWER leds (red) should be lit. If you are using LAN connection, the LAN led (yellow) should be blinking. 7. Check that your FPS-10 flash prommer has enough memory. Flashing the SU-18 with FPS-10 needs at least 128 MB of SRAM memory in the prommer. Figure 25 Prommer maintenance window Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 3 –23 RM-217; RM-222 Service Software Instructions Nokia Customer Care Alternative steps • You can update FPS-10 SW by clicking the Update button and selecting the appropriate fpsxupd.ini file in C:\Program Files\Nokia\Phoenix\Flash. Figure 26 Flash directory window • All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash box files window and select the file type to be loaded. More information can be found in Phoenix Help. Page 3 –24 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 4 — Service Tools and Service Concepts Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care (This page left intentionally blank.) Page 4 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care Table of Contents Service tools............................................................................................................................................................4–5 Product specific tools........................................................................................................................................4–5 FS-47 ..............................................................................................................................................................4–5 MJ-122 ...........................................................................................................................................................4–5 RJ-148 ............................................................................................................................................................4–5 SA-123 ...........................................................................................................................................................4–6 SS-101............................................................................................................................................................4–7 General tools......................................................................................................................................................4–7 CU-4................................................................................................................................................................4–8 FLS-4S ............................................................................................................................................................4–9 FLS-5 ..............................................................................................................................................................4–9 FPS-10............................................................................................................................................................4–9 JBT-9 ........................................................................................................................................................... 4–10 PK-1............................................................................................................................................................. 4–10 PKD-1 .......................................................................................................................................................... 4–10 RJ-93 ........................................................................................................................................................... 4–10 SPS-1 ........................................................................................................................................................... 4–10 SRT-6........................................................................................................................................................... 4–11 SS-45 ........................................................................................................................................................... 4–11 SS-46 ........................................................................................................................................................... 4–11 SS-62 ........................................................................................................................................................... 4–11 ST-40........................................................................................................................................................... 4–11 SX-4............................................................................................................................................................. 4–12 Cables............................................................................................................................................................... 4–12 CA-31D ........................................................................................................................................................ 4–12 CA-35S......................................................................................................................................................... 4–12 DAU-9S ........................................................................................................................................................ 4–12 DKE-2........................................................................................................................................................... 4–13 PCS-1 ........................................................................................................................................................... 4–13 XCS-4 ........................................................................................................................................................... 4–13 XRE-2........................................................................................................................................................... 4–13 XRS-6........................................................................................................................................................... 4–14 Service concepts .................................................................................................................................................. 4–14 POS (Point of Sale) flash concept .................................................................................................................. 4–14 Flash concept with FPS-10............................................................................................................................. 4–15 CU-4 flash concept with FPS-10..................................................................................................................... 4–16 Module jig service concept ............................................................................................................................ 4–17 RF testing concept with RF coupler .............................................................................................................. 4–18 Service concept for RF testing and RF/BB tuning ........................................................................................ 4–19 List of Figures Figure 27 POS flash concept ............................................................................................................................... 4–14 Figure 28 Basic flash concept with FPS-10........................................................................................................ 4–15 Figure 29 CU-4 flash concept with FPS-10......................................................................................................... 4–16 Figure 30 Module jig service concept ................................................................................................................ 4–17 Figure 31 RF testing concept with RF coupler .................................................................................................. 4–18 Figure 32 Service concept for RF testing and RF/BB tuning ............................................................................ 4–19 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –3 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care (This page left intentionally blank.) Page 4 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care Service tools Product specific tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-217; RM-222, refer to various concepts. FS-47 Flash adapter For flashing (also dead phones) with SS-64. RF testing and tuning, and EM calibration on ATO level with SS-62 (mechanical locking concept), CU-4 supported. MJ-122 Module jig MJ-122 is meant for troubleshooting, testing, tuning and flashing on the engine level (CU-4 supported). The jig includes an RF interface for GSM and Bluetooth. The following table shows the attenuation values for galvanic RF connetion: • Band Tuning channel Attenuation RX Attenuation TX GSM850 190 0,1 0,1 GSM900 37 0,1 0,1 GSM1800 700 0,15 0,15 GSM1900 661 0,15 0,15 RJ-148 Soldering jig RJ-148 is a soldering jig used for soldering and as a rework jig for the engine module. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –5 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care SA-123 RF coupler SA-123 is an RF coupler for GSM RF testing. It is used together with the product-specific flash adapter. The following table shows attenuations from the antenna pads of the mobile terminal to the SMA connectors of SA-123: • Nokia 6300 (RM-217) Band Channel Tx-att. (dB) Rx-att. (dB) EGSM 900 975 5,6 6 38 5,2 7 124 5,2 7 512 7,3 10 698 8,2 10 885 8,1 10 512 8,6 9 661 8,7 7 810 9,1 7 GSM 1800 GSM 1900 Tx-attenuation tolerance is +/-0.5 dB Rx-attenuation tolerance is +/-1.0dB • Nokia 6300b (RM-222) Band Channel Tx-att. (dB) Rx-att. (dB) GSM 850 128 8,1 9 190 7,4 9 251 7,7 10 512 8,6 7 698 8,7 8 885 7,5 6 512 6,7 8 661 6,1 8 810 6,8 8 GSM 1800 GSM 1900 Tx-attenuation tolerance is +/-0.5 dB Rx-attenuation tolerance is +/-1.0dB Page 4 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care SS-101 Domesheet alignment jig The purpose of this tool is to support the placement of a domesheet to the PWB. General tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-217; RM-222, refer to various concepts. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –7 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply. The unit has the following features: • software controlled via USB • EM calibration function • Forwards FBUS/Flashbus traffic to/from terminal • Forwards USB traffic to/from terminal • software controlled BSI values • regulated VBATT voltage • 2 x USB2.0 connector (Hub) • FBUS and USB connections supported When using CU-4, note the special order of connecting cables and other service equipment: Instructions 1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software. Note: Phoenix enables CU-4 regulators via USB when it is started. Page 4 –8 Reconnecting the power supply requires a Phoenix restart. COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved. RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package, developed specifically for POS use. FPS-10 Flash prommer FPS-10 interfaces with: • PC • Control unit • Flash adapter • Smart card FPS-10 flash prommer features: • Flash functionality for BB5 and DCT-4 terminals • Smart Card reader for SX-2 or SX-4 • USB traffic forwarding • USB to FBUS/Flashbus conversion • LAN to FBUS/Flashbus and USB conversion • Vusb output switchable by PC command FPS-10 sales package includes: • FPS-10 prommer • Power Supply with 5 country specific cords • USB cable Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –9 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care JBT-9 Bluetooth test and interface box (sales package) The JBT-9 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing . Sales package includes: • JBT-9 test box • Installation and warranty information PK-1 Software protection key PK-1 is a hardware protection key with a USB interface. It has the same functionality as the PKD-1 series dongle. PK-1 is meant for use with a PC that does not have a series interface. To use this USB dongle for security service functions please register the dongle in the same way as the PKD-1 series dongle. PKD-1 SW security device SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the device if needed. RJ-93 Rework jig RJ-93 is used as a rework jig for the engine module. This stencil takes the front end module (FEM) or power amplifier (PA) module for spreading the soldering paste to the component. Must be used together with the ST-40 stencil. SPS-1 Page 4 –10 Soldering Paste Spreader COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care SRT-6 Opening tool SRT-6 is used to open phone covers and B-to-B connectors. SS-45 Front camera removal tool The front camera removal tool SS-45 is used to remove/attach the front camera module from/to the socket. SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and FPS-10. SS-62 Generic flash adapter base for BB5 • generic base for flash adapters and couplers • SS-62 equipped with a clip interlock system • provides standardised interface towards Control Unit • provides RF connection using galvanic connector or coupler • multiplexing between USB and FBUS media, controlled by VUSB ST-40 rework stencil ST-40 is a rework stencil and used with RJ-93. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –11 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. Cables The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-217; RM-222, refer to various concepts. CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is included in the FPS-10 and FPS-11 sales packages. CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash prommer to the Point-Of-Sales (POS) flash adapter. DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for example, between the PC's serial port and module jigs, flash adapters or docking station adapters. Note: Docking station adapters valid for DCT4 products. Page 4 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care DKE-2 Mini-USB cable USB to mini-USB connector cable. PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled operating voltage. XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. XRE-2 Bluetooth cable The bluetooth cable connects the bluetooth connector of the module jig to the bluetooth test box JBT-9. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –13 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care XRS-6 RF cable The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector approximately 610 mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB Service concepts POS (Point of Sale) flash concept Figure 27 POS flash concept Type Description Product specific tools BL-4C Battery Other tools ACP-8 Power adapter FLS-4S or FLS-5 POS flash dongle Page 4 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care Type Description PC with Phoenix service software Cables DKE-2 USB connectivity cable Flash concept with FPS-10 Figure 28 Basic flash concept with FPS-10 Type Description Product specific tools FS-47 Flash adapter Other tools FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-46 Interface adapter PC with Phoenix service software Cables XCS-4 Modular cable CA-35S Power cable Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –15 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care Type Description USB cable CU-4 flash concept with FPS-10 Figure 29 CU-4 flash concept with FPS-10 Type Description Product specific tools FS-47 Flash adapter Other tools CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card PC with Phoenix service software Cables PCS-1 Power cable XCS-4 Modular cable Standard USB cable Page 4 –16 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care Type Description USB cable Module jig service concept Figure 30 Module jig service concept Type Description Phone specific tools MJ-122 Module jig Other tools CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SX-4 Smart card PC with Phoenix service software Measurement equipment Cables PCS-1 DC power cable XCS-4 Modular cable Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –17 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care Type XRS-6 Description RF cable USB cable GPIB control cable RF testing concept with RF coupler Figure 31 RF testing concept with RF coupler Type Description Product specific tools FS-47 Flash adapter SA-123 RF coupler Other tools CU-4 Control unit SX-4 Smart card FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base Measurement equipment PC with Phoenix service software Page 4 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Service Tools and Service Concepts Type Nokia Customer Care Description Cables PCS-1 Power cable XCS-4 Modular cable XRS-6 RF cable GPIB control cable USB cable Service concept for RF testing and RF/BB tuning Figure 32 Service concept for RF testing and RF/BB tuning Type Description Product specific tools MJ-122 Module jig Other tools CU-4 Control unit SX-4 Smart card Measurement equipment Smart card reader Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 4 –19 RM-217; RM-222 Service Tools and Service Concepts Nokia Customer Care Type Description PC with Phoenix service software Cables DAU-9s MBUS cable PCS-1 DC power cable PKD-1/PK-1 SW security device XRS-6 RF cable GPIB control cable USB cable Page 4 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 5 — Disassembly and reassembly instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 5 –1 Nokia Customer Care RM-217; RM-222 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions .......................................................................................................................................5–5 Assembly hints..................................................................................................................................................... 5–12 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 5 –3 Nokia Customer Care RM-217; RM-222 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Disassembly instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 5 –5 Nokia Customer Care Page 5 –6 RM-217; RM-222 Disassembly and reassembly instructions COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Disassembly and reassembly instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Nokia Customer Care Page 5 –7 Nokia Customer Care Page 5 –8 RM-217; RM-222 Disassembly and reassembly instructions COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Disassembly and reassembly instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Nokia Customer Care Page 5 –9 Nokia Customer Care Page 5 –10 RM-217; RM-222 Disassembly and reassembly instructions COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Disassembly and reassembly instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Nokia Customer Care Page 5 –11 Nokia Customer Care RM-217; RM-222 Disassembly and reassembly instructions Assembly hints Page 5 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Disassembly and reassembly instructions Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Nokia Customer Care Page 5 –13 Nokia Customer Care Page 5 –14 RM-217; RM-222 Disassembly and reassembly instructions COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 6 — BB Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –1 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Baseband troubleshooting overview ...................................................................................................................6–5 Power and charging troubleshooting..................................................................................................................6–6 General power checking troubleshooting ......................................................................................................6–6 Battery current measuring fault troubleshooting .........................................................................................6–7 Charging troubleshooting ................................................................................................................................6–8 Clocking troubleshooting .................................................................................................................................6–9 Interface troubleshooting .................................................................................................................................. 6–10 Camera failure ................................................................................................................................................ 6–10 Introduction to camera troubleshooting ............................................................................................... 6–10 Taking and evaluating test pictures........................................................................................................ 6–10 Camera hardware troubleshooting......................................................................................................... 6–11 Camera viewfinder troubleshooting ....................................................................................................... 6–12 Camera: Bad image quality troubleshooting ......................................................................................... 6–13 COMBO memory troubleshooting ................................................................................................................. 6–14 Flash programming fault troubleshooting.................................................................................................. 6–15 FM radio troubleshooting.............................................................................................................................. 6–17 MicroSD card troubleshooting....................................................................................................................... 6–18 User interface troubleshooting.......................................................................................................................... 6–20 Display module troubleshooting .................................................................................................................. 6–20 General instructions for display troubleshooting.................................................................................. 6–20 Display troubleshooting ........................................................................................................................... 6–22 Backlight troubleshooting............................................................................................................................. 6–23 Reminder LED troubleshooting..................................................................................................................... 6–24 LED driver troubleshooting ........................................................................................................................... 6–25 Audio troubleshooting........................................................................................................................................ 6–26 Introduction to acoustics troubleshooting ................................................................................................. 6–26 Audio troubleshooting test instructions...................................................................................................... 6–26 Earpiece troubleshooting .............................................................................................................................. 6–29 Internal earpiece troubleshooting ............................................................................................................... 6–30 External headset earpiece troubleshooting ................................................................................................ 6–31 IHF troubleshooting ....................................................................................................................................... 6–32 IHF troubleshooting ....................................................................................................................................... 6–33 Microphone troubleshooting ........................................................................................................................ 6–34 Internal microphone troubleshooting ......................................................................................................... 6–35 External headset microphone troubleshooting .......................................................................................... 6–36 Connections troubleshooting............................................................................................................................. 6–37 Bluetooth troubleshooting ........................................................................................................................... 6–37 Introduction to Bluetooth troubleshooting ........................................................................................... 6–37 Bluetooth settings for Phoenix................................................................................................................ 6–37 Bluetooth self tests in Phoenix ................................................................................................................ 6–38 Bluetooth BER failure troubleshooting ................................................................................................... 6–39 Bluetooth audio and UI activation troubleshooting ............................................................................. 6–42 USB interface troubleshooting...................................................................................................................... 6–43 Baseband manual tuning guide......................................................................................................................... 6–44 Certificate restoring for BB5 products.......................................................................................................... 6–44 Energy management calibration .................................................................................................................. 6–49 List of Tables Table 8 Display module troubleshooting cases................................................................................................ 6–20 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –3 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Table 9 Pixel defects ........................................................................................................................................... 6–21 Table 10 Calibration value limits ....................................................................................................................... 6–49 List of Figures Figure 33 Flashing pic 1. Take single trig measurement for the rise of the BSI signal................................ 6–16 Figure 34 Flashing pic 2. Take single trig measurement for the rise of the BSI signal................................ 6–16 Figure 35 Location of the microSD card reader in RM-217/222...................................................................... 6–18 Figure 36 SD card initialization from pin J3206 ............................................................................................... 6–19 Figure 37 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is connected. ................................................................................................................................................. 6–27 Figure 38 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. ................................................................................................................................................. 6–28 Figure 39 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. ... 6–28 Figure 40 BER test result..................................................................................................................................... 6–38 Figure 41 Bluetooth self tests in Phoenix ......................................................................................................... 6–39 Page 6 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband troubleshooting overview This section is intended to be a guide for localising and repairing electrical faults. The table below tells you what troubleshooting to go to. Problem Troubleshooting Abnormal current consumption 1 General power checking (page 6–6) 2 Battery current measuring fault (page 6–7) Flashing does not work or the problem is not clearly defined 1 Flashing (page 6–15) 2 Clocking (page 6–9) 3 Combo memory (page 6–14) Charging does not work Charging (page 6–8) Display does not work Display fault (page 6–20) Backlights do not work 1 Backlight (page 6–23) 2 LED driver (page 6–8) Reminder LEDs do not work Reminder LED (page 6–24) USB does not work USB (page 6–43) Audio (mic, earpiece, IHF) does not work 1 Audio (page 6–26) 2 Acoustics (page 6–26) Camera does not work 1 Camera baseband hardware (page 6–11) 2 Camera viewfinder (page 6–12) 3 Bad image quality (page 6–13) Bluetooth does not work Bluetooth (BT) (page 6–37) FM radio does not work FM radio (page 6–17) MicroSD card does not work MicroSD card (page 6–18) Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –5 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Power and charging troubleshooting General power checking troubleshooting Troubleshooting flow Page 6 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Battery current measuring fault troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –7 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Charging troubleshooting Troubleshooting flow Page 6 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Clocking troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –9 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Interface troubleshooting Camera failure Introduction to camera troubleshooting Bad conditions often cause bad pictures. Therefore, the camera operation has to be checked in constant conditions or by using a second, known-to-be-good Nokia device as reference. Image quality is hard to measure quantitatively, and the difference between a good and a bad picture can be small. Some training or experience may be needed to detect what is actually wrong. When checking for possible errors in camera functionality, knowing what error is suspected significantly helps the testing by narrowing down the amount of test cases. The following types of image quality problems are common: • Dust (black spots) • Lack of sharpness • Bit errors Taking and evaluating test pictures When taking a test picture, remember the following: • Avoid bright fluorescent light, 50/60Hz electrical network or high artificial illumination levels • If the phone is hot, let it rest for a while before taking the picture • Make sure the optical system is clean • Use highest possible resolution • Make sure the light is suffiecient (bright office lightning) • Do not take the picture towards light source • Be as still as possible when taking the picture • Distance should be at least 40cm, 1-2m is recommended When evaluating a test picture, remember the following: • The center of the picture is sharper than the edges • The image may be blurred, though it does not show in the viewfinder • Analyse the picture from your PC monitor, full colour setting is recommended • If possible, compare with a picture of the same motive taken with a similar Nokia device Page 6 –10 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera hardware troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –11 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera viewfinder troubleshooting Troubleshooting flow Page 6 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera: Bad image quality troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –13 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care COMBO memory troubleshooting Troubleshooting flow Page 6 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Flash programming fault troubleshooting Part 1 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –15 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Part 2 Figure 33 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Figure 34 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. Page 6 –16 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care FM radio troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –17 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care MicroSD card troubleshooting Context In the RM-217/222 the microSD card reader is located under the battery cover. Figure 35 Location of the microSD card reader in RM-217/222 Page 6 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –19 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Take single trig measurement on the rising edge of the DAT signal. Figure 36 SD card initialization from pin J3206 User interface troubleshooting Display module troubleshooting General instructions for display troubleshooting Context The RM-217/222 has three display modes: • Normal mode: The display is in normal mode when the phone is in active use. • Partial idle mode: The display is in partial idle mode when the power saver is on. • Sleep mode: The display has a sleep mode to conserve power. In this mode the display looks blank, but the phone is switched on. To verify if the phone display is sleeping, press a key. The operating modes of the display can be controlled with the phone settings menu. Table 8 Display module troubleshooting cases Display blank There is no image on the display. The display looks the same when the phone is on as it does when the phone is off. The backlight can be on in some cases. Image on the display not correct Image on the display can be corrupted or a part of the image can be missing. If a part of the image is missing, change the display module. If the image is otherwise corrupted, follow the appropriate troubleshooting diagram. Backlight dim or not working at all Backlight LED components are inside the display module. Backlight failure can also be in the connector or in the backlight power source in the main engine of the phone. This means that in case the display is working (image OK), the backlight is faulty. Page 6 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Visual defects (pixel) Nokia Customer Care Pixel defects can be checked by controlling the display with Phoenix. Use both colours, black and white, on a full screen. The display may have some random pixel defects that are acceptable for this type of display. The criteria when pixel defects are regarded as a display failure, resulting in a replacement of the display, are presented the following table. Table 9 Pixel defects Item 1 White dot defect Defect counts 2 Combined defect counts Black dot defect R G B White Dot Total 1 1 1 1 1 Total 1 Not allowed. Two single dot defects that are within 5 mm of each other should be interpreted as combined dot defect. Steps 1. Verify with a working display that the fault is not on the display module itself. The display module cannot be repaired. 2. Check that the cellular engine is working normally. i To check the functionality, connect the phone to a docking station. ii StartPhoenix service software. iii Read the phone information to check that also the application engine is functioning normally (you should be able to read the APE ID). 3. Proceed to the display troubleshooting flowcharts. Use the Display Test tool in Phoenix to find the detailed fault mode. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –21 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Display troubleshooting Troubleshooting flow Page 6 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Backlight troubleshooting Context The device has one LED driver that provides current for both the display and keyboard backlights. Brightness can be adjusted manually, and it affects both the display and keypad. Keyboard backlights can be turned ON/ OFF separately but not without switching on the display lights. Display and keyboard backlight troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –23 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Reminder LED troubleshooting Troubleshooting flow Page 6 –24 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care LED driver troubleshooting LED driver troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –25 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Audio troubleshooting Introduction to acoustics troubleshooting Note: Always make sure all openings are clean and all contact pads are intact and make contact. If audio still does not work, please continue to the electronic audio troubleshooting (2nd diagram where applicable). Acoustics design ensures that the sound is detected correctly with a microphone and properly radiated to the outside of the device by speaker(s). The acoustics of the phone includes three basic systems: earpiece, Integrated Hands Free (IHF) and microphone. The sound reproduced from the earpiece readiates through a single hole on the front cover (A-cover). The sound reproduced from the IHF speaker radiates from a single sound hole located 3 cm below the power key. The microphone is located at the hinge, next to the system connector. For a correct functionality of the phone, all sound holes must be always open. When the phone is used, care must be taken not to close any of those holes with a hand or fingers. The phone should be dry and clean, and no objects must be located in such a way that they close any of the holes. Audio troubleshooting test instructions Differential internal earpiece outputs can be measured either with a single-ended or a differential probe. When measuring with a single-ended probe each output is measured against the ground. Internal handsfree output is measured using a current probe, if a special low-pass filter designed for measuring a digital amplifier is not available. Note also that when using a current probe, the input signal frequency must be set to 2kHz. The input signal for each loop test can be single-ended. Required equipment The following equipment is needed for the tests: • Oscilloscope • Function generator (sine waveform) • Current probe (Internal handsfree PWM output measurement) • Phoenix service software • Battery voltage 3.7V Test procedure Audio can be tested using the Phoenix audio routings option. Three different audio loop paths can be activated: • External microphone to Internal earpiece • External microphone to Internal handsfree speaker • Internal microphone to External earpiece Each audio loop sets routing from the specified input to the specified output enabling a quick in-out test. Loop path gains are fixed and they cannot be changed using Phoenix. Correct pins and signals for each test are presented in the following table. Phoenix audio loop tests and test results The results presented in the table apply when no accessory is connected and battery voltage is set to 3.7V. Earpiece, internal microphone and speaker are in place during measurement. Applying a headset accessory during measurement causes a significant drop in measured quantities. Page 6 –26 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care The gain values presented in the table apply for a differential output vs. single-ended/differential input. Loop test External Mic to External Earpiece Input terminal XMICP and GND Output terminal HSEAR R and GND Path gain [dB] (fixed) Input voltage [mVp-p] Differe Outp ntial ut DC output level voltage [V] [mVpp] Output current [mA] -2.9 1000 720 1.2 NA -4.0 750 490 1.2 NA 8.5 920 2520 0 25mA (calc.) 22.7 100 1360 1.2 NA HSEAR L and GND External Mic to Internal Earpiece XMICP and GND EarP and GND EarN and GND External Mic to Internal handsfree XMICP and GND E2101 pad Internal Mic to External Earpiece B2100 (OUT/ GND) HSEAR R and GND E2102 pad HSEAR L and GND Measurement data Figure 37 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is connected. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –27 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Figure 38 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. Figure 39 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Page 6 –28 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Earpiece troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –29 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal earpiece troubleshooting Troubleshooting flow Page 6 –30 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External headset earpiece troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –31 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide IHF troubleshooting Troubleshooting flow Page 6 –32 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care IHF troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –33 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Microphone troubleshooting Troubleshooting flow Page 6 –34 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –35 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External headset microphone troubleshooting Troubleshooting flow Page 6 –36 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Connections troubleshooting Bluetooth troubleshooting Introduction to Bluetooth troubleshooting There are two main Bluetooth (BT) problems that can occur: Problem Description Detachment of the BT antenna. This would most likely happen if the device has been dropped repeatedly to the ground. It could cause the BT antenna to become loose or partially detached from the PWB. A malfunction in the BT ASIC, BB ASICs or the phone’s BT SMD components. This is unpredictable and could have many causes i.e. SW or HW related. The main issue is to find out if the problem is related to the BT antenna or related to the BT system or the phone’s BB and then replace/fix the faulty component. For location of the antenna, please refer to the exploded view in the Parts and layouts section. Bluetooth settings for Phoenix Steps 1. Start Phoenix service software. 2. From the File menu, choose Open Product, and then choose the correct type designator from the Product list. 3. Place the phone to a flash adapter in the local mode. 4. Choose Testing→Bluetooth LOCALS . 5. Locate JBT-9’s serial number (12 digits) found in the type label on the back of JBT-9. In addition to JBT-9, also SB-6, JBT-3 and JBT-6 Bluetooth test boxes can be used. 6. In the Bluetooth LOCALS window, write the 12-digit serial number on the Counterpart BT Device Address line. This needs to be done only once provided that JBT-9 is not changed. 7. Place the JBT-9 box near (within 10 cm) the BT antenna and click Run BER Test. Results Bit Error Rate test result is displayed in the Bit Error Rate (BER) Tests pane in the Bluetooth LOCALS window. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –37 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 40 BER test result Bluetooth self tests in Phoenix Steps 1. Start Phoenix service software. 2. ChooseFile→Scan Product. 3. Place the phone to a flash adapter. 4. From the Mode drop-down menu, set mode to Local. 5. Choose Testing→Self Tests. 6. In the Self Tests window check the following Bluetooth related tests: • ST_LPRF_IF_TEST • ST_LPRF_AUDIO_LINES_TEST • ST_BT_WAKEUP_TEST Page 6 –38 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. To run the tests, click Start. Figure 41 Bluetooth self tests in Phoenix Bluetooth BER failure troubleshooting Context Basic encoding rules, BER, is a self-identifying and self-delimiting encoding scheme, which means that each data value can be identified, extracted and decoded individually. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –39 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Part 1: Bluetooth self test passed but BER test failed Page 6 –40 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Part 2: Bluetooth self test failed Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –41 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth audio and UI activation troubleshooting Troubleshooting flow Page 6 –42 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care USB interface troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –43 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Baseband manual tuning guide Certificate restoring for BB5 products Context This procedure is performed when the device certificate is corrupted for some reason. All tunings (RF & Baseband, UI) must be done after performing the certificate restoring procedure. The procedure for certificate restoring is the following: • Flash the phone with the latest available software using FPS-8 or FPS-10. • Create a request file. • Send the file to Nokia by e-mail. Use the following addresses depending on your location: • APAC: sydney.service@nokia.com • CHINA: repair.ams@nokia.com • E&A: salo.repair@nokia.com • AMERICAS: fls1.usa@nokia.com • When you receive a reply from Nokia, carry out certificate restoring. • Tune the phone completely. Note: SX-4 smart card is needed. • If the phone resets after certificate restoring, reflash the phone again. Required equipment and setup: • Phoenix service software v 2004.39.7.70 or newer. • The latest phone model specific Phoenix data package. • PKD-1 dongle • SX-4 smart card (Enables BB5 testing and tuning features) • External smart card reader Note: The smart card reader is only needed when FPS-8 is used. FPS-10 has an integrated smart card reader. • Activated FPS-8 flash prommer OR FPS-10 flash prommer • Flash update package 03.18.004 or newer for FPS-8 or FPS-10 flash prommers • CU-4 control unit • USB cable from PC USB Port to CU-4 control unit • Phone model specific adapter for CU-4 control unit • PCS-1 cable to power CU-4 from external power supply • XCS-4 modular cable between flash prommer and CU-4 Note: CU-4 must be supplied with +12 V from an external power supply in all steps of certificate restoring. Steps 1. Program the phone software. i Start Phoenix and login. Make sure the connection has been managed correctly for FPS-8 or FPS-10. ii Update the phone MCU software to the latest available version. If the new flash is empty and the phone cannot communicate with Phoenix, reflash the phone. Page 6 –44 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iii Choose the product manually from File→Open Product , and click OK. Wait for the phone type designator (e.g. “RM-1” ) to be displayed in the status bar. iv Go to Flashing→SW Update and wait until Phoenix reads the product data as shown in the following picture. Product is automatically set according to the phone support module which was opened manually, but the flash files cannot be found because the correct data cannot be read from the phone automatically. Code must be chosen manually, it determines the correct flash files to be used. Please choose the correct product code (can be seen in the phone type label) from the dropdown list. Flash Type must be set to Phone as Manufactured. v To continue, click Start. Progress bars and messages on the screen show actions during phone programming, please wait. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –45 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Programming is completed when Flashing Completed message is displayed. The product type designator and MCU SW version are displayed in the status bar. vi Close the SW Update window and then choose File→Close Product . 2. Create a Request file. For this procedure, you must supply +12 V to CU-4 from an external power supply. i To connect the phone with Phoenix, choose File→Scan Product . ii Choose Tools→Certificate Restore . iii To choose a location for the request file, click Browse. Page 6 –46 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iv Name the file so that you can easily identify it, and click Open. The name of the file and its location are shown. v To create the Request file, click Start. vi When the file for certificate restore has been created, send it to Nokia as an e-mail attachment. 3. Restore certificate. For this procedure, you must supply +12 V to CU-4 from an external power supply. i Save the reply file sent by Nokia to your computer. ii Start Phoenix service software. iii Choose File→Scan Product . Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –47 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care iv From the Tools menu, choose Certificate Restore and select Process a response file in the Action pane. v To choose the location where response file is saved, click Browse. vi Click Open. The name of the file and the path where it is located are shown. vii To write the file to phone, click Start. Next actions After a successful rewrite, you must retune the phone completely by using Phoenix tuning functions. Important: Perform all tunings: RF, BB, and UI. Page 6 –48 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Energy management calibration Prerequisites Energy Management (EM) calibration is performed to calibrate the setting (gain and offset) of AD converters in several channels (that is, battery voltage, BSI, battery current) to get an accurate AD conversion result. Hardware setup: • An external power supply is needed. • Supply 12V DC from an external power supply to CU-4 to power up the phone. • The phone must be connected to a CU-4 control unit with a product-specific flash adapter. Steps 1. Place the phone to the docking station adapter (CU-4 is connected to the adapter). 2. Start Phoenix service software. 3. Choose File→ Scan Product. 4. Choose Tuning→Energy Management Calibration. 5. To show the current values in the phone memory, click Read, and check that communication between the phone and CU-4 works. 6. Check that the CU-4 used check box is checked. 7. Select the item(s) to be calibrated. Note: ADC calibration has to be performed before other item(s). However, if all calibrations are selected at the same time, there is no need to perform the ADC calibration first. 8. Click Calibrate. The calibration of the selected item(s) is carried out automatically. The candidates for the new calibration values are shown in the Calculated values column. If the new calibration values seem to be acceptable (please refer to the following "Calibration value limits" table), click Write to store the new calibration values to the phone permanent memory. Table 10 Calibration value limits Parameter 9. Min. Max. ADC Offset -20 20 ADC Gain 12000 14000 BSI Gain 1100 1300 VBAT Offset 2400 2650 VBAT Gain 19000 23000 VCHAR Gain N/A N/A IBAT (ICal) Gain 7750 12250 Click Read, and confirm that the new calibration values are stored in the phone memory correctly. If the values are not stored to the phone memory, click Write and/or repeat the procedure again. 10. To end the procedure, close the Energy Management Calibration window. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 6 –49 Nokia Customer Care RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –50 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 7 — RF Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –1 Nokia Customer Care RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Table of Contents Introduction to RF troubleshooting .....................................................................................................................7–5 RF key components ................................................................................................................................................7–6 Receiver troubleshooting ......................................................................................................................................7–6 Introduction to RX troubleshooting ................................................................................................................7–6 General instructions for RX troubleshooting..................................................................................................7–7 Receiver (RX) troubleshooting .........................................................................................................................7–8 GSM Rx chain activation for manual measurements / GSM RSSI measurement....................................... 7–11 Transmitter troubleshooting ............................................................................................................................. 7–11 General instructions for TX troubleshooting ............................................................................................... 7–11 Transceiver (TX) troubleshooting ................................................................................................................. 7–14 Checking antenna functionality .................................................................................................................... 7–15 Synthesizer troubleshooting.............................................................................................................................. 7–17 RF tunings ............................................................................................................................................................ 7–18 Introduction to RF tunings ............................................................................................................................ 7–18 Auto tuning for BB5.0 .................................................................................................................................... 7–18 System mode independent manual tunings .................................................................................................... 7–19 RF channel filter calibration .......................................................................................................................... 7–19 PA (power amplifier) detection .................................................................................................................... 7–20 GSM receiver tunings........................................................................................................................................... 7–20 Rx calibration (GSM) ....................................................................................................................................... 7–20 Rx band filter response compensation (GSM).............................................................................................. 7–23 GSM transmitter tunings..................................................................................................................................... 7–26 Tx IQ tuning (GSM).......................................................................................................................................... 7–26 Tx power level tuning (GSM) ......................................................................................................................... 7–28 List of Tables Table 11 Rf channel filter calibration tuning limits ......................................................................................... 7–19 Table 12 RF tuning limits in Rx calibration....................................................................................................... 7–22 List of Figures Figure 42 RF key components, bottom side main board ...................................................................................7–6 Figure 43 RF Controls window ..............................................................................................................................7–8 Figure 44 RSSI Reading window ........................................................................................................................ 7–11 Figure 45 RF Controls window ........................................................................................................................... 7–13 Figure 46 Location of the GSM and BT antenna C-clips on the PWB............................................................... 7–15 Figure 47 GSM and BT antenna contact pads on the antenna module .......................................................... 7–16 Figure 48 Antenna C-clips on the PWB .............................................................................................................. 7–16 Figure 49 Auto tuning concept with CMU200................................................................................................... 7–18 Figure 50 Rf channel filter calibration typical values ...................................................................................... 7–19 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –3 Nokia Customer Care RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Introduction to RF troubleshooting On the following pages you will find a step-by-step troubleshooting procedure and reference measurements at the relevant signal points. For functional descriptions, please refer to the System module section. Notes on reference measurements All measurements must be done using: • spectrum analyser with a high-frequency high-impedance passive probe (LO-/reference frequencies and RF power levels) • oscilloscope with a 10:1 probe (DC-voltages and low frequency signals) Important: All measurements with an RF coupler must be performed in an RF shielded environment, or where there are no transmissions on the same frequencies. This may disturb sensitive receiver measurements. Repairing this phone - important The RF section of the phone is built around one RF ASIC. Before changing the RF ASIC, please make sure that supply voltages and serial communication coming from baseband to RF are OK. Please note that the grounding of the FEM module is directly below the FEM module. Therefore, it is difficult to check or change the module. Most RF semiconductors are static discharge sensitive! ESD protection must be taken care of during repair (ground straps and ESD soldering irons). The RF ASIC and FEM are moisture sensitive, so parts must be prebaked prior to soldering. In addition to key components, there are lot of discrete components (resistors, inductors and capacitors) which troubleshooting is done mainly by checking if the soldering of the component is done properly. Capacitor can be checked for shorts and resistors for value by means of an ohmmeter, but be aware in-circuit measurements should be evaluated carefully. Keep in mind that all measured voltages or RF levels depicted in the service manual are rough figures. Especially RF levels vary because of different measuring equipment or different grounding of the probe used. When using an RF probe, use a pair of metallic tweezers to connect the probe ground to the PWB ground as close to the measurement point as possible. If measurements are performed in a product specific module jig, then “GND” pads should be used for the probe ground. Supported bands The following part of the service manual contains a description of all four GSM bands. It covers both variants, RM-217 and RM-222. Both variants support three GSM bands as follows: • RM-217: GSM900, GSM1800, GSM1900 • RM-222: GSM850, GSM1800, GSM1900 Make sure to investigate only the bands, which the phone is made for. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –5 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care RF key components Figure 42 RF key components, bottom side main board Receiver troubleshooting Introduction to RX troubleshooting Rx can be tested by making a phone call or in the local mode. For the local mode testing, use Phoenix service software. The main Rx troubleshooting measurement is RSSI measurement. This test measures the signal strength of the received signal. I and Q branches can be measured separately. Page 7 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care In GSM, the input signal can be either a real GSM signal or a CW signal that is 67.771kHz up from the carrier frequency. For service tool usage instructions, refer to section Service Tools and Service Concepts. General instructions for RX troubleshooting Steps 1. Connect a test jig to a computer with a DAU-9S cable or to a FPS-10 flash prommer with a modular cable (XCS-4). Make sure that you have a PKD-1 dongle connected to the computer's parallel port. 2. Connect CU-4 with 12 V supply. The DC supply voltage is set to 3.7 V by default (in Phoenix). 3. Connect an RF cable between the RF connector of the module test jig (MJ-122) and measurement equipment or alternatively use a 50 Ω (at least 2 W) dummy load in the module test jig RF connector, otherwise the RF part may be damaged. Note: Make sure that all connections are made to the correct RF connector. 4. Set Rx on. i Set the phone module to the test jig and start Phoenix service software. ii Initialize connection to the phone. (With the FPS-10 prommer use FPS10_USB or FPS10_TCP drivers, depending on connection type. When using DAU-9S select FBUS). iii From the File menu, choose product: File -> Choose Product -> xx-x* (* = type designator of the phone, eg. RM-217/222), or press Ctrl + R to scan product. iv From the toolbar, set operating mode to “Local”. 5. EGSM850/900/1800/1900 troubleshooting i From the Testing menu, activate the RF Controls window: Testing -> GSM -> RF Controls . ii In the RF Controls window: • Select band. • Set Active unit to “Rx” (Default ). • Set Operation mode to “Burst” (Default). • Set Rx/Tx channel (see table below). • Apply a frequency (see table below) to the RF-connector. Note: Remember to compensate for cable attenuation, specific for MJ-122. You will find the values in the Service tools section. Apply a signal to the RF-connector (remember to compensate for cable attenuation). See values in the table below. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –7 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Band Channel (RX and TX) Input frequency (MHz) Offset (kHz) Power level (dBm) GSM850 190 881.66771 67.710 -90 GSM900 37 942.46771 67.710 -90 GSM1800 700 1842.86771 67.710 -90 GSM1900 661 1960.06771 67.710 -90 Figure 43 RF Controls window Receiver (RX) troubleshooting Context Troubleshoot one band at a time. Start with GSM850 (RM-222) or GSM900 (RM-217), and end with GSM1900. Receiver troubleshooting Apply a signal according to the table in General instructions for RX troubleshooting (page 7–7) Page 7 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Nokia Customer Care Page 7 –9 Nokia Customer Care Page 7 –10 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care GSM Rx chain activation for manual measurements / GSM RSSI measurement Context RSSI signal measurement is the main Rx troubleshooting measurement. The test measures the strength of the received signal. I and Q branches can be measured separately. In GSM, the input signal can be either a real GSM signal or a CW (Continuous Wave) signal that is 67.771 kHz above the carrier frequency. Steps 1. Start Phoenix service software. 2. Choose Testing→GSM→RSSI Reading . 3. Set the RF signal generator for a channel frequency +67.771 kHz in CW mode with a –80 dBm signal level. Alternatively set the cellular tester downlink channel to the appropriate channel. Make sure that the tester is set to continuous mode, not to burst mode. 4. In the RSSI Reading window, select the appropriate band and channel. Figure 44 RSSI Reading window 5. To start the measurement, activate GSM Rx chain, click Start. Results RSSI reading values of the selected band and channel are displayed. The RSSI level must be the same value as that which is set at the signal generator (-80 dBm). Transmitter troubleshooting General instructions for TX troubleshooting Context • Tx troubleshooting requires Tx operation. • Do not transmit on frequencies that are in use! • Transmitter can be controlled in the local mode for diagnostic purposes. • The most useful Phoenix tool for GSM transmitter testing is "RF Controls". Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –11 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care • Tx IQ tuning and Tx power tuning can be also used in some cases. • Remember that retuning is not a fix! Phones are tuned correctly in production. The first set of steps instructs how to assemble the test setup. This setup is general for all Tx troubleshooting tasks. Alternative steps provide specific troubleshooting instructions for Phoenix service software. Caution: Never activate the GSM transmitter without a proper antenna load. There should be always 50 Ω load connected to the RF connector (antenna, RF-measurement equipment or at least 2 W dummy load), otherwise the GSM Power amplifier may be damaged. Steps 1. Connect a test jig to a computer with a DAU-9S cable or to a FPS-10 flash prommer with a modular cable (XCS-4). Make sure that you have a PKD-1 dongle connected to the computer's parallel port. 2. Connect CU-4 with 12 V supply. The DC supply voltage is set to 3.7 V by default (in Phoenix). 3. Connect an RF cable between the RF connector of the module test jig (MJ-122) and measurement equipment or alternatively use a 50 Ω (at least 2 W) dummy load in the module test jig RF connector, otherwise GSM may be damaged. Note: There are two antenna connectors in the module jig: • one for GSM • one for Bluetooth Make sure that all connections are made to the correct RF connector. Normally a spectrum analyser is used as measurement equipment. Note: The maximum input power of a spectrum analyser is +30 dBm. To prevent any damage, it is recommended to use 10 dB attenuator on the spectrum analyzer input. 4. Set Tx on. i Set the phone module to the test jig and start Phoenix service software. ii Initialize connection to the phone. (With the FPS-10 prommer use FPS10_USB or FPS10_TCP drivers, depending on connection type. When using DAU-9S select FBUS driver). iii From the File menu, choose product: File -> Choose Product -> xx-x* (* = type designator of the phone, e.g. RM-217/222), or pressCtrl + R to scan product. iv From the toolbar, set operating mode to “Local”. 5. GSM850/900/1800/1900 troubleshooting i From the Testing menu, activate the RF Controls window: Testing -> GSM -> RF Controls . ii In the RF Controls window: • Select band "GSM850", “GSM900” or “GSM1800” or “GSM1900”. • Set Active unit to “Tx” (Default = “Rx”). Page 7 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care • Set Operation mode to “Burst” (Default). • Set Tx data type to “All1” (Default). • Set Rx/Tx channel (see table below) • Set Edge to “Off” (Default). • Set Tx PA mode to “High” (Default). • Set power level (see table below) Band Channel (RX and TX) TX power level GSM850 190 5 GSM900 37 5 GSM1800 700 0 GSM1900 661 0 Figure 45 RF Controls window Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –13 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Transceiver (TX) troubleshooting Troubleshooting flow Page 7 –14 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Checking antenna functionality GSM antenna In the GSM antenna, there is one feed and two GND contacts. Between GND1 and Feed, a DC short-circuit can be measured. GND2 has no DC connection to the other contacts. The antenna is functioning normally, if the contact pads hit the antenna C-clips on the PWB and the antenna is visually intact. BT antenna The BT antenna is (as the GSM antenna) placed on the flex foil on the antenna module. It has one feed and one short contact. The antenna is functioning normally, if the contact pads hit the antenna C-clips on the PWB and the antenna is visually intact. Figure 46 Location of the GSM and BT antenna C-clips on the PWB Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –15 Nokia Customer Care RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Figure 47 GSM and BT antenna contact pads on the antenna module Antenna C-clips When checking the antenna functionality, you can also check that the antenna C-clips are intact (that is, there are no cracks/bends in them). Figure 48 Antenna C-clips on the PWB Page 7 –16 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Synthesizer troubleshooting Synthesizer troubleshooting Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –17 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care RF tunings Introduction to RF tunings Important: Only perform RF tunings if: • one or more of the RF components have been replaced • flash memory chip is replaced or corrupted. RF calibration is always performed with the help of a product-specific module jig (MJ-122), never with an RF coupler. Using an RF coupler in the calibration phase will cause a complete mistuning of the RF part. Important: After RF component replacements, always use autotuning. Manual tunings are only required in rare cases. Cable and adapter losses RF cables and adapters have some losses. They have to be taken into account when the phone is tuned. As all RF losses are frequency dependent, the user has to act very carefully and understand the measurement setup. For RF attenuations of the module jig, please refer to the Service tools section. Auto tuning for BB5.0 This phone can be tuned automatically. Autotune is designed to align the phone's RF part easier and faster. It performs calibrations, tunings and measurements of RX and TX. The results are displayed and logged in a result file, if initiated. Hardware set up Hardware requirements for auto tuning: • PC (Windows 2000/XP) with GPIB card • Power supply • Product specific module jig • Cables: XRF-1 (RF cable), USB cable, GBIP cable and DAU-9S • Signal analyser (TX), signal generator (RX) and RF-splitter or one device including all. Figure 49 Auto tuning concept with CMU200 Page 7 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Phoenix preparations Install the phone specific data package, for example RM-217/222_dp_1.78_sw_sh3.26.exe. This defines phone specific settings.. Auto tuning procedure 1 Make sure the phone (in the jig) is connected to the equipment. Else, some menus will not be shown in Phoenix. 2 To go to autotune, select Tuning (Alt-U) > Auto-Tune (Alt-A) from the menu. 3 Start autotuning, clicking the Tune button. System mode independent manual tunings RF channel filter calibration Context Rf channel filter calibration tunes the internal low pass filters of the RF ASIC, that limit the bandwidth of BB IQ signals. Table 11 Rf channel filter calibration tuning limits Min Typ Max Tx filter 0 10 31 RX mixer 0 13 31 Rx filter 0 16 31 Steps 1. From the Operating mode drop-down menu, set mode to Local. 2. Choose Tuning→Rf Channel Filter Calibration . 3. Click Tune. 4. To save the values to the PMM (Phone Permanent Memory) area, click Write. 5. To close the Rf Channel Filter Calibration window, click Close. Results Figure 50 Rf channel filter calibration typical values Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –19 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care PA (power amplifier) detection Context The PA detection procedure detects which PA manufacturer is used for phone PAs. If a PA is changed or if the permanent memory (PMM) data is corrupted, PA detection has to be performed before Tx tunings. Steps 1. From the Operating mode drop-down menu, set mode to Local. 2. Choose Tuning→PA Detection . 3. Click Tune. 4. Check that the detected PA manufacturers are corresponding to the actual chips on the board. 5. To end the procedure, click Close. GSM receiver tunings Rx calibration (GSM) Context Rx Calibration is used to find out the real gain values of the GSM Rx AGC system and tuning response of the AFC system (AFC D/A init value and AFC slope) Steps 1. Connect the GSM connector of the module jig to a signal generator. 2. Start Phoenix service software. 3. From the Operating mode drop-down menu, set mode to Local. 4. Choose Tuning→GSM→Rx Calibration . Page 7 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 5. Click Start. 6. Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Rx Calibration with band EGSM900 (step 1-3) pop-up window. Important: The calibration uses a non-modulated CW signal. Increase the signal generator level by cable attenuation and module jig probe attenuation. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –21 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 7. To perform the tuning, click OK. 8. Check that the tuning values are within the limits specified in the following table: Table 12 RF tuning limits in Rx calibration Min Typ Max Unit GSM850 AFC Value (init) -200 -80..40 200 - AFC slope 0 108..121 200 - RSSI (AGC-0) 106 107..110 114 dB AFC Value (init) -200 -105..62 200 - AFC slope 0 122 200 - RSSI (AGC-0) 106 107...110 114 dB 105 105...109 114 dB 105 105...109 114 dB GSM900 GSM1800 RSSI (AGC-0) GSM1900 RSSI (AGC-0) Page 7 –22 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 9. Click Next to continue with GSM1800 Rx tuning. Next actions Repeat steps 6 to 9 for GSM1800 and GSM1900 Rx band filter response compensation (GSM) Prerequisites Rx calibration must be performed before the Rx band filter response compensation. Context On each GSM Rx band, there is a band filter in front of the RF ASIC front end. The amplitude ripple caused by these filters causes ripple to the RSSI measurement, and therefore calibration is needed. The calibration has to be repeated for each GSM band. Steps 1. Connect the GSM connector of the module jig to a signal generator. 2. Start Phoenix service software. 3. From the Operating mode drop-down menu, set mode to Local. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –23 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. Select GSM850 or GSM900 band. 5. Choose Tuning→GSM→Rx Band Filter Response Compensation . 6. Select Tuning mode: manual 7. Click Start. 8. Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Rx Band Filter Response Compensation for EGSM850/EGSM900 pop-up window, step 1-3. Page 7 –24 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide 9. Nokia Customer Care To perform tuning, click OK. 10. Go through all 9 frequencies. The following table will be shown: 11. Check that the tuning values are within the limits specified in the following table: Min Typ Max Unit Ch. 118/867.26771 MHz -6 -1 2 dB Ch. 128/869.26771 MHz -3 0 2 dB Ch. 140/871.66771 MHz -3 0 2 dB Ch. 172/878.06771 MHz -2 0 2 dB Ch. 190/881.66771 MHz -2 0 2 dB Ch. 217 / 887.06771 MHz -2 0 2 dB Ch. 241/891.86771 MHz -3 0 2 dB Ch. 251/893.86771 MHz -3 0 2 dB Ch. 261/895.86771 MHz -6 -1 -2 dB Ch. 965 / 923.26771 MHz -6 -1 2 dB Ch. 975 / 925.26771 MHz -3 0 2 dB Ch. 987 / 927.66771 MHz -3 0 2 dB Ch. 1009 / 932.06771 MHz -2 0 2 dB GSM850 GSM900 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –25 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min Typ Max Unit Ch. 37 / 942.46771 MHz -2 0 2 dB Ch. 90 / 953.06771 MHz -2 0 2 dB Ch. 114 / 957.86771 MHz -3 0 2 dB Ch. 124 / 959.86771 MHz -3 0 2 dB Ch. 136 / 962.26771 MHz -6 -1 2 dB Ch. 497 / 1802.26771 MHz -6 -1 3 dB Ch. 512 / 1805.26771 MHz -3 0 3 dB Ch. 535 / 1809.86771 MHz -3 0 3 dB Ch. 606 / 1824.06771 MHz -3 0 3 dB Ch. 700 / 1842.86771 MHz -3 0 3 dB Ch. 791 / 1861.06771 MHz -3 0 3 dB Ch. 870 / 1876.86771 MHz -3 0 3 dB Ch. 885 / 1879.86771 MHz -3 0 3 dB Ch. 908 / 1884.46771 MHz -6 -1 3 dB Ch. 496 / 1927.06771 MHz -6 -1 2 dB Ch. 512 / 1930.26771 MHz -3 0 2 dB Ch. 537 / 1935.26771 MHz -3 0 2 dB Ch. 586 / 1945.06771 MHz -3 0 2 dB Ch. 661 / 1960.06771 MHz -3 0 2 dB Ch. 736 / 1975.06771 MHz -3 0 2 dB Ch. 794 / 1986.66771 MHz -3 0 2 dB Ch. 810 / 1989.86771 MHz -3 0 2 dB Ch. 835 / 1994.86771 MHz -6 -1 2 dB GSM1800 GSM1900 12. If the values are within the limits, click Next to continue to the next band. Next actions Repeat the steps 8 to 12 for GSM1800 and GSM1900. GSM transmitter tunings Tx IQ tuning (GSM) Context The Tx path branches to I and Q signals at RF I/Q modulator. Modulator and analog hardware located after it cause unequal amplitude and phase disturbance to I and Q signal paths. Tx IQ tuning balances the I and Q branches. Page 7 –26 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Tx IQ tuning must be performed for all GSM bands. Steps 1. Start Phoenix service software. 2. From the Operating mode drop-down menu, set mode to Local. 3. Choose Tuning→GSM→Tx IQ Tuning . 4. Select Mode: Automatic. 5. Select band GSM850 or GSM900 and click Start. 6. Click Next to start GSM1800 band TX IQ tuning. 7. Click Next to start GSM1900 band TX IQ tuning. 8. ClickFinish and then Close. Next actions Tuning sliders should be close to the center of the scale after the tuning and within the limits specified in the following table. If they are not within the limits, check Tx IQ quality manually. Min Typ Max Unit I DC offset / Q DC offset -6 -4 6 % Ampl -1 0 1 dB Phase 85 90 95 ° GSM850 GSM900 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –27 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Min Typ Max Unit I DC offset / Q DC offset -6 -4 6 % Ampl -1 0 1 dB Phase 85 90 95 ° I/Q DC -6 0.5 6 % Ampl -1 0 1 dB Phase 95 100 110 ° GSM1800/GSM1900 Tx power level tuning (GSM) Context Because of variations at the IC (Integrated Circuit) process and discrete component values, the actual transmitter RF gain of each phone is different. Tx power level tuning is used to find out mapping factors called 'power coefficients’. These adjust the GSM transmitter output power to fulfill the specifications. For EDGE transmission, the bias settings of the GSM PA are adjusted in order to improve linearity. This affects the PA gain and hence the power levels have to be aligned separately for EDGE transmission. Tx power level tuning has to be performed on all GSM bands. Steps 1. Connect the phone to a spectrum analyzer. 2. Start Phoenix service software. 3. From the Operating mode drop-down menu, set mode to Local. 4. Choose Tuning→GSM→Tx Power Level Tuning . Page 7 –28 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 5. Click Start.l 6. Set the spectrum analyzer for power level tuning: Frequency Channel frequency: • 836.6 MHz GSM850 • 897.4MHz GSM900 • 1747.8MHz GSM1800 • 1880MHz GSM1900 Span 0 Hz Sweep time 2ms Trigger Video triggering (-10dBm) Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 7 –29 Nokia Customer Care RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Resolution BW 3MHz Video BW 3MHz Reference level offset sum cable attenuation with module jig attenuation Reference level 33dBm A power meter with a peak power detector can be also used. Remember to take the attenuations into account. 7. Adjust power for all bold power levels to correspond the Target dBm column by pressing + or – keys. 8. If all bold power levels are adjusted, click Next to continue with GSM850 EDGE. 9. Adjust power for all bold power levels to correspond the Target dBm column by pressing + or – keys. Next actions Continue tuning the bold power levels of the GSM900, GSM1800 and GSM1900 bands. You will see this message, if finished successfully: Page 7 –30 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 8 — System module Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –1 RM-217; RM-222 System module Nokia Customer Care (This page left intentionally blank.) Page 8 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care Table of Contents Phone description ..................................................................................................................................................8–5 Engine......................................................................................................................................................................8–8 Engine modules .................................................................................................................................................8–8 RF engine............................................................................................................................................................8–9 Main processor...................................................................................................................................................8–9 Energy management.........................................................................................................................................8–9 Battery and charging .......................................................................................................................................... 8–10 Interfaces ............................................................................................................................................................. 8–11 FM radio........................................................................................................................................................... 8–11 Camera............................................................................................................................................................. 8–11 SIM ................................................................................................................................................................... 8–12 µSD card interface .......................................................................................................................................... 8–13 User interface....................................................................................................................................................... 8–13 Display ............................................................................................................................................................. 8–13 Keyboard ......................................................................................................................................................... 8–13 Display and keypad backlight ....................................................................................................................... 8–13 Reminder lights .............................................................................................................................................. 8–13 Audio concept ...................................................................................................................................................... 8–13 Audio concept................................................................................................................................................. 8–13 Connections.......................................................................................................................................................... 8–15 AV connector................................................................................................................................................... 8–15 USB ................................................................................................................................................................... 8–15 Bluetooth ........................................................................................................................................................ 8–15 Technical specifications ...................................................................................................................................... 8–16 General specifications.................................................................................................................................... 8–16 Battery endurance.......................................................................................................................................... 8–16 Environmental conditions ............................................................................................................................. 8–16 Electrical characteristics ................................................................................................................................ 8–16 Main RF characteristics .................................................................................................................................. 8–17 List of Tables Table 13 Normal and extreme voltages............................................................................................................ 8–16 Table 14 Channel numbers and frequencies .................................................................................................... 8–17 Table 15 Main RF characteristics........................................................................................................................ 8–17 Table 16 Transmitter characteristics................................................................................................................. 8–18 Table 17 Receiver characteristics....................................................................................................................... 8–19 List of Figures Figure 51 System block diagram ..........................................................................................................................8–7 Figure 52 Board and module connections...........................................................................................................8–8 Figure 53 Old (left) and new (right) charger plugs .......................................................................................... 8–11 Figure 54 FM radio interface .............................................................................................................................. 8–11 Figure 55 SIM interface connections ................................................................................................................. 8–12 Figure 56 Audio block diagram.......................................................................................................................... 8–14 Figure 57 Bluetooth interface block diagram .................................................................................................. 8–15 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –3 RM-217; RM-222 System module Nokia Customer Care (This page left intentionally blank.) Page 8 –4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care Phone description Introduction This chapter describes the system module including engine, power management, interfaces, audio etc. The baseband is based on BB5.0 with a RAPGSM main processor and Retu/Tahvo energy management. All blocks that require high voltage process are in Tahvo and all other in Retu. The RF part is based on the ASIC Ahne. RM-217/222 is a monoblock phone, in which all electrical components are assembled into one PWB. RM-217 operates on the GSM 900/1800/1900 bands. RM-222 operates on the GSM 850/1800/1900 bands. Key components Function Energy management Name Item Retu D2200 Tahvo N2300 Main processor RAPGSM D2800 Memory Combo: 128 Mbit SDRAM & 256 Mbit NOR flash D3000 RF ASIC Ahne N7505 Front end module Power amplifier and Antenna Switch N7520 Antenna Antenna module assembly • RM-217: 900/1800/1900 MHz • RM-222: 850/1800/1900 MHz System connector AV connector X2030 mini USB connector X2002 Battery BL-4C, 3.7 V, 860 mAh Bluetooth BC4-ROM N6030 FM radio TEA5760 N6100 IHF Speaker Donau or Aura (in antenna module assembly) Earpiece RDF-07A 32OHM 10.86x7.40.2.2 B2101 Microphone Clapton B2100 Vibra SMD VIBRA MOTOR M2100 Charger connector 2 mm Nokia charger interface X2000 Camera 2.0 Mpix SMIA85 HWA STV0984N Display QVGA 240 x 320, 2" LED driver TPS 61061 YZFR N2301 RTC battery 311 size G2200 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. D3300 Page 8 –5 RM-217; RM-222 System module Nokia Customer Care PWB overview Page 8 –6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care System block diagram Figure 51 System block diagram Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –7 RM-217; RM-222 System module Nokia Customer Care Board and module connections Figure 52 Board and module connections Engine Engine modules The engine contains • RF module with Ahne ASIC • Main processor with integrated memory (Baseband) • Energy management - Retu and Tahvo (Baseband) Page 8 –8 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care • SDRAM and NOR flash memories RF engine The RF module performs the high frequency operations of the engine for GSM. In both transmitter and receiver, the modulator and demodulator operate at the channel frequency. The core components of the RF module are: • Ahne RF ASIC (application specific integrated circuit) • Front end module (FEM) module (Power amplifier and Antenna switch) The RF engine also includes: • Voltage controlled oscillators (VCO and VCTCXO) • SAW filters The baseband section controls the RF module through the serial bus, RFBus. This passes information about eg. frequency band and mode of operation. Ahne RF ASIC controls the mode of operation, and further sends control signals to the front end module. In addition to the RFBus there are other interface signals for the power control loop, VCTCXO control and for the modulated waveforms. Main processor The main processor in this device is RAPGSM, a BB5.0 ASIC. Some of its interfaces, processors and controllers are: • • • • • • • • General purpose UARTs Processor modules I2C (between ICs) interface GSM coder Interfaces to user interface, SIM and MMC Accessory interface Handling of RF-BB interface I/O voltage = 1.8 V, Core voltage <1.8 V Energy management Two ASICs manages the energy in the phone; Retu and Tahvo. Together they cover the analogue audio and energy management function needs. Tahvo All blocks that need a special silicon process are included in Tahvo. Tahvos main features are: • • • • • Energy management control Supply voltage generation Charge control Digital core supply Current control for LED supply Retu The blocks that do not have special needs are included in Retu. Retu controls for example: Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –9 RM-217; RM-222 System module Nokia Customer Care • Audio block • SIM • FM radio Modes of operation The functional behavior can be divided into seven different states. Each of these states will affect the general functionality of the phone: • No supply • Backup • Power off • Reset • Power on • Deep sleep Battery and charging Battery • Type: BL-4C, Li-Ion • Capacity: 860 mAh • BSI resistor nominal value: 75 kΩ Battery temperature is measured on the NTC on the main board. Battery connector The battery connector has three poles: • BSI (Battery size indicator) • GND (Ground) • VBAT (Battery voltage) The BSI line is used to recognize the battery capacity by a battery internal pull down resistor. Charging This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The old standard charger (3.5 mm) can be used together with the CA-44 charger adapter. Page 8 –10 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care Figure 53 Old (left) and new (right) charger plugs Charging is controlled by energy management, and external components are needed to protect the baseband module against EMC, reverse polarity and transient frequency deviation. Interfaces FM radio This phone uses a single-chip electronically tuned FM stereo radio with low voltage application. Figure 54 FM radio interface Camera Camera interface The RM-217/222 has a 2.0 Megapixel camera, supported by a hardware accelerator. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –11 RM-217; RM-222 System module Nokia Customer Care SIM The SIM interface is the electrical interface between the SIM card and the mobile phone engine. The data communication between the SIM card and the phone is asynchronous half duplex. Figure 55 SIM interface connections SIM Logic level shifting The SIM interface can support 3V and 1.8V SIM cards. SIM Power up/down The SIM power up/down sequence is generated in Retu. This means that Retu generates the reset switch (RST) signal to the SIM. In addition, the SIMCardDet signal is connected to Retu. The SIM interface is powered up when the SIMCardDet signal indicates “card in”. Page 8 –12 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care µSD card interface The µSD card is connected to the engine by an external level shifter and ESD protection filter. Supplied voltages: • VMMC: 2.85 V (from level shifter) • VIO: 1.8 V (from Retu) The card removal is detected by a push detect switch. User interface Display The display unit comprises a parallel interface. Keyboard All keys are placed on the main PWB. • • • • Numeric keys Navigation key, Soft keys, Start, and End Power switch Volume up and down switch Display and keypad backlight There are two sets of LEDs illuminating the display and the keypads: • Display LEDs, 4pcs • Main keypad on PWB, 4 pcs, white colour All sets share the same driver. None of the keypads can be illuminated without the LCD backlight being turned on. Reminder lights Two additional blue LEDs serve as reminder lights for missed calls/text messages. Audio concept Audio concept The functional core of the audio hardware is built around two ASICs; RAP engine and Retu. Retu provides an interface for the trancducers and the AV connector. Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –13 RM-217; RM-222 System module Nokia Customer Care There are three audio transducers: • 1 dynamic earpiece • 1 dynamic speaker • 1 microphone module Retu also provides an output for the vibra motor. All external audio accessories are connected to the specific audio connector. Figure 56 Audio block diagram Internal audio The internal audio components are used in these modes: Hand portable (HP) mode Microphone X Earpiece X Speaker Page 8 –14 Internal hands free (IHF) mode X X COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care Connections AV connector Headsets and other galvanic accessories are connected to the specific audio input. The accessory mode is automatically enabled/disabled when a dedicated accessory is connected/disconnected. Note: When testing external audio through the audio connector, make sure that the specific accessory can be used with this phone! USB USB (Universal Serial Bus) provides a wired connectivity between a PC and peripheral devices. It is a differential serial bus. USB 2.0 is supported with full speed (12 Mbps). Hot swap is supported, which means that USB devices may be plugged in/out at any time. This phone is provided with a specific connector for mini USB. Bluetooth Bluetooth provides a fully digital link for communication between a master unit and one or more slave units. This bluetooth solution is a single chip solution. Bluetooth connects to RAPGSM on the GENIO and GPIO busses. The Bluetooth module is provided with power from VBat. Figure 57 Bluetooth interface block diagram Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –15 RM-217; RM-222 System module Nokia Customer Care Technical specifications General specifications Unit Transceiver with BL-4C 860 mAh Li-Ion battery pack Dimension (mm) 106,8 x 43,8 x 13,1 Weight (g) Volume (cc) 91 55,6 Battery endurance Battery BL-4C 860 mAh Li-ion Talk time 3 - 3.5 hours Standby time Up to 300 hours Music time > 10 hours Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active. Environmental conditions Temperature Temperature range Min oC Max oC Operational (all specs met) -5 +55 Functional (reduced performance) -30 +70 Storage -30 +85 The HW module complies with the SPR4 Operating Conditions. Humidity Relative humidity range is 5...95%. The hardware module is not protected against water. Condensed or splashed water might cause malfunction. Any submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion. The hardware module complies with the SPR4 Operating Conditions. Electrical characteristics Table 13 Normal and extreme voltages Voltage Voltage (V) Condition General conditions Nominal voltage 3.7 Lower extreme voltage 3.06 Page 8 –16 a COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care Voltage Voltage (V) Higher extreme voltage Condition 4.2 b a. ADC settings in the SW might shutdown the phone above this value. b. During fast charging of an empty battery, this voltage might exceed this value. Voltages between 4.20 and 4.60 might appear for a short while. Main RF characteristics Table 14 Channel numbers and frequencies System Channel number TX frequency RX frequency Unit GSM850 128 <= n <= 251 F = 824.2 + 0.2*(n 128) F = 869.2 + 0.2* (n-128) MHz GSM900 0 < =n <= 124 F = 890 + 0.2*n F = 935 + 0.2*n MHz 975 <= n <= 1023 F = 890 + 0.2* (n 1024) F = 935 + 0.2*(n -1024) MHz GSM1800 512 <= n <= 885 F = 1710.2 + 0.2* (n 512) F = 1805.2 + 0.2* (n-512) MHz GSM1900 512 <= n <= 810 F = 1850.2 + 0.2* (n 512) F = 1930.2 + 0.2* (n-512) MHz Table 15 Main RF characteristics Parameter Cellular systems Unit and value RM-217: EGSM900/GSM1800/GSM1900 RM-222: GSM850/GSM1800/GSM1900 RX Frequency range GSM850: 869 ... 894 MHz EGSM900: 925 ... 960 MHz GSM1800: 1805...1880 MHz GSM1900: 1930...1990 MHz TX Frequency range GSM850: 824 ... 849 MHz EGSM900: 880 ... 915 MHz GSM1800: 1710 ...1785 MHz GSM1900: 1850...1910 MHz Duplex spacing GSM850: 45 MHz EGSM900: 45 MHz GSM1800: 95 MHz GSM1900: 80 MHz Channel spacing Issue 1 200 kHz COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –17 RM-217; RM-222 System module Nokia Customer Care Parameter Unit and value Number of RF channels GSM850: 124 EGSM900: 174 GSM1800: 374 GSM1900: 300 Output Power GSM850: GSMK 5...33 dBm GSM850: 8-PSK 5...26.5 dBm EGSM900: GSMK 5...33 dBm EGSM900: 8-PSK 5...26.5 dBm GSM1800: GSMK 0...30 dBm GSM1800: 8-PSK 0...25.5 dBm GSM1900: GSMK 0...30 dBm GSM1900: 8-PSK 0...25.5 dBm Number of power levels GMSK GSM850: 15 EGSM900: 15 GSM1800: 16 GSM1900: 16 Number of power levels 8-PSK GSM850: 12 EGSM900: 12 GSM1800: 14 GSM1900: 14 Table 16 Transmitter characteristics Item Values Type Direct conversion, nonlinear, FDMA/TDMA LO frequency range GSM850: 3296...3576 MHz (4 x TX freq) EGSM900: 3520...3660 MHz (4 x TX freq) GSM1800: 3420...3570 MHz (2 x TX freq) GSM1900: 3700...3820 MHz (2 x TX freq) Output power GMSK 33/33/30/30 dBm (GSM850/EGSM900/GSM1800/ GSM1900) 8-PSK 26.5/26.5/25.5/25.5 dBm Gain control range min. 30 dB Phase error (RMS/peak), GMSK 5 deg./20 deg. peak EVM (RMS/peak), 8-PSK 10%/30% Page 8 –18 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 System module Nokia Customer Care Table 17 Receiver characteristics Item Values Type Direct conversion, Linear, FDMA/TDMA LO frequencies GSM850: 3476..3576 MHz (4 x RX freq) EGSM900: 3700...3840 MHz (4 x RX freq) GSM1800: 3610...3760 MHz (2 x RX freq) GSM1900: 3860...3980 MHz (2 x RX freq) Typical 3 dB bandwidth +/- 91 kHz Sensitivity min. - 102 dBm (normal condition) Total typical receiver voltage gain (from antenna to RX ADC) 86 dB Receiver output level (RF level -95 dBm) 40 mVpp, single-ended I/Q signals to RX ADCs Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 8 –19 RM-217; RM-222 System module Nokia Customer Care (This page left intentionally blank.) Page 8 –20 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 Nokia Customer Care 9 — Schematics Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –1 RM-217; RM-222 Schematics Nokia Customer Care (This page left intentionally blank.) Page 9 –2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Schematics Nokia Customer Care Table of Contents AV connector, mini USB, charger jack...................................................................................................................9–4 RETU, SIM, Audio .....................................................................................................................................................9–5 TAHVO ......................................................................................................................................................................9–6 RAPGSM, Combo, microSD ......................................................................................................................................9–7 FM radio, Bluetooth................................................................................................................................................9–8 User interface..........................................................................................................................................................9–9 Camera.................................................................................................................................................................. 9–10 RF part .................................................................................................................................................................. 9–11 Signal overview ................................................................................................................................................... 9–12 Component finder ............................................................................................................................................... 9–13 Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –3 RM-217; RM-222 Schematics Nokia Customer Care AV connector, mini USB, charger jack Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –4 RM-217; RM-222 Schematics Nokia Customer Care RETU, SIM, Audio Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –5 RM-217; RM-222 Schematics Nokia Customer Care TAHVO Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –6 RM-217; RM-222 Schematics Nokia Customer Care RAPGSM, Combo, microSD Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –7 RM-217; RM-222 Schematics Nokia Customer Care FM radio, Bluetooth Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –8 RM-217; RM-222 Schematics Nokia Customer Care User interface Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –9 RM-217; RM-222 Schematics Nokia Customer Care Camera Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –10 RM-217; RM-222 Schematics Nokia Customer Care RF part Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –11 RM-217; RM-222 Schematics Nokia Customer Care Signal overview Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –12 RM-217; RM-222 Schematics Nokia Customer Care Component finder Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –13 RM-217; RM-222 Schematics Issue 1 Nokia Customer Care COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page 9 –14 Nokia Customer Care Glossary Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page Glossary–1 RM-217; RM-222 Glossary Nokia Customer Care (This page left intentionally blank.) Page Glossary–2 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Glossary Nokia Customer Care A/D-converter Analog-to-digital converter ACI Accessory Control Interface ADC Analog-to-digital converter ADSP Application DPS (expected to run high level tasks) AGC Automatic gain control (maintains volume) ALS Ambient light sensor AMSL After Market Service Leader ARM Advanced RISC Machines ARPU Average revenue per user (per month or per year) ASIC Application Specific Integrated Circuit ASIP Application Specific Interface Protector B2B Board to board, connector between PWB and UI board BB Baseband BC02 Bluetooth module made by CSR BIQUAD Bi-quadratic ,type of filter function) BSI Battery Size Indicator BT Bluetooth CBus MCU controlled serial bus connected to UPP_WD2,UEME and Zocus CCP Compact Camera Port CDSP Cellular DSP (expected to run at low levels) CLDC Connected limited device configuration CMOS Complimentary metal-oxide semiconductor circuit (low power consumption) COF Chip on Foil COG Chip on Glass CPU Central Processing Unit CSR cambridge silicon radio CSTN Color Super Twisted Nematic CTSI Clock Timing Sleep and interrupt block of Tiku CW Continuous wave D/A-converter Digital-to-analouge converter DAC Digital-to-analouge converter DBI Digital Battery Interface DBus DSP controlled serial bus connected between UPP_WD2 and Helgo DCT-4 Digital Core Technology DMA Direct memory access DP Data Package Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page Glossary–3 RM-217; RM-222 Glossary Nokia Customer Care DPLL Digital Phase Locked Loop DSP Digital Signal Processor DtoS Differential to Single ended EDGE Enhanced data rates for global/GSM evaluation EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FCI Functional cover interface FPS Flash Programming Tool FR Full rate FSTN Film compensated super twisted nematic GND Ground, conductive mass GPIB General-purpose interface bus GPRS General Packet Radio Service GSM Group Special Mobile/Global System for Mobile communication HF Hands free HFCM Handsfree Common HS Handset HSCSD High speed circuit switched data (data transmission connection faster than GSM) HW Hardware I/O Input/Output IBAT Battery current IC Integrated circuit ICHAR Charger current IF Interface IHF Integrated hands free IMEI International Mobile Equipment Identity IR Infrared IrDA Infrared Data Associasion ISA Intelligent software architecture JPEG/JPG Joint Photographic Experts Group LCD Liquid Crystal Display LDO Low Drop Out LED Light-emitting diode Page Glossary–4 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 RM-217; RM-222 Glossary Nokia Customer Care LPRF Low Power Radio Frequency MCU Micro Controller Unit (microprocessor) MCU Multiport control unit MIC, mic Microphone MIDP Mobile Information Device Profile MIN Mobile identification number MIPS Million instructions per second MMC Multimedia card MMS Multimedia messaging service NTC Negative temperature coefficient, temperature sensitive resistor used as a temperature sensor OMA Object management architechture OMAP Operations, maintenance, and administartion part Opamp Operational Amplifier PA Power amplifier PDA Pocket Data Application PDA Personal digital assistant PDRAM Program/Data RAM (on chip in Tiku) Phoenix Software tool of DCT4.x PIM Personal Information Management PLL Phase locked loop PM (Phone) Permanent memory PUP General Purpose IO (PIO), USARTS and Pulse Width Modulators PURX Power-up reset PWB Printed Wiring Board PWM Pulse width modulation RC-filter Resistance-Capacitance filter RF Radio Frequency RF PopPort TM Reduced function PopPortTM interface RFBUS Serial control Bus For RF RSK Right Soft Key RS-MMC Reduced size Multi Media Card RSSI Receiving signal strength indicator RST Reset Switch RTC Real Time Clock (provides date and time) RX Radio Receiver Issue 1 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Page Glossary–5 RM-217; RM-222 Glossary Nokia Customer Care SARAM Single Access RAM SAW filter Surface Acoustic Wave filter SDRAM Synchronous Dynamic Random Access Memory SID Security ID SIM Subscriber Identity Module SMPS Switched Mode Power Supply SNR Signal-to-noice ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber/Wallet Identification Module TCXO Temperature controlled Oscillator Tiku Finnish for Chip, Successor of the UPP, Official Tiku3G TX Radio Transmitter UART Universal asynchronous receiver/transmitter UEME Universal Energy Management chip (Enhanced version) UEMEK See UEME UI User Interface UPP Universal Phone Processor UPP_WD2 Communicator version of DCT4 system ASIC USB Universal Serial Bus VBAT Battery voltage VCHAR Charger voltage VCO Voltage controlled oscillator VCTCXO Voltage Controlled Temperature Compensated Crystal Oscillator VCXO Voltage Controlled Crystal Oscillator Vp-p Peak-to-peak voltage VSIM SIM voltage WAP Wireless application protocol WD Watchdog XHTML Extensible hypertext markup language Zocus Current sensor, (used to monitor the current flow to and from the battery) Page Glossary–6 COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved. Issue 1 www.s-manuals.com
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