Service Manual 7210/6610 Level 1&2 Nokia 6610 Nhl4u, 7210 Nhl 4 1,2

User Manual: Phone Nokia 6610 NHL-4U - Service manuals and Schematics, Disassembly / Assembly. Free.

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EXPLODED VIEW
SPARE PARTS LIST
7210<>6610 COMPARISON
INFRARED GONOGO TEST
SW-UPDATE
GENERAL REPAIR INFORMATION
DISASSEMBLY INSTRUCTIONS (SEE ALSO VIDEO CLIPS)
QUICK TROUBLE SHOOTER PART1
QUICK TROUBLE SHOOTER PART2
QUICK TROUBLE SHOOTER PART3
ESD PROTECTION REQUIREMENTS
SERVICE NOTES
GONOGO TESTER
BATTERY TESTER

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Technical Services, Repair Concepts Confidential 25.09.2002

7210

NHL-4

6610

NHL-4U

Service Manual

Service Level 1&2

programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved.

Copying, including reproducing, storing, adapting or translating, any or all of this material requires

the prior written consent of Nokia Mobile Phones. This material also contains confidential

information, which may not be disclosed to others without the prior written consent of Nokia Mobile

Phones.

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Technical Services, Repair Concepts Confidential 25.09.2002

Introduction

The purpose of this document is to help Nokia service levels 1 and 2 workshop

technicians to carry out service to Nokia 7210 & 6610. This Service Manual is to be used

only by authorized Nokia service partners, and the content of it is confidential. Please

note that Nokia provides also other guidance documents (e.g. Service Bulletins) for

service partners, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some

errors may exist. If you find any errors or if you have further suggestions, Nokia should

be notified. Please keep in mind also that this documentation is continuously being

updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance

including important safety information. Note also the following:

Warnings:

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE

MANAGEMENT

SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF

ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE

DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF

ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN

POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS

ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY

INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A

PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER

ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is

worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and

alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year

2000 Compliant”.

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Table of content

1. EXPLODED VIEW.................................................................................................................................... 4

2. SPARE PARTS LIST................................................................................................................................. 5

3. 7210<>6610 COMPARISON..................................................................................................................... 8

4. INFRARED GONOGO TEST .................................................................................................................. 9

5. SW-UPDATE ............................................................................................................................................ 10

6. GENERAL REPAIR INFORMATION ................................................................................................. 11

7. DISASSEMBLY INSTRUCTIONS (SEE ALSO VIDEO CLIPS) ...................................................... 12

8. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 14

9. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 15

10. ESD PROTECTION REQUIREMENTS........................................................................................... 17

11. SERVICE NOTES................................................................................................................................ 18

12. GONOGO TESTER............................................................................................................................. 19

13. BATTERY TESTER ............................................................................................................................ 19

Change History

Originator Status Version No. Date Comments

MWy Draft 0.1 01.08.2001 Initial draft

MWy Approved 1.0 25.09.2002 Approval by PHe

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Technical Services, Repair Concepts Confidential 25.09.2002

1. EXPLODED VIEW

Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)

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Technical Services, Repair Concepts Confidential 25.09.2002

2. SPARE PARTS LIST

SPARE PARTS

ITEM/

CIRCUIT REF.

QTY PART NO PART NAME

I003 1 9517173 DISPLAY SHIELD DMC04171 NHL-4

I004 1 4850261 LCD MODULE 130X130 COG COLOURSTN

I005 1 0201827

TK4 UI BOARD MODULE (7210)

I005 1 0201909

TK7 UI BOARD MODULE (6610)

I006 1 9467076 LCD FRAME DMC03935 NHL-4

I007 1 9470283 SPEAKER FOAM TAPE

I008 1 5140251 SPEAKER105+-3DB32R D8.1X2.25 PICO

I009 1 5140263 MIC+BOOT ASSY -42+-3DB D7.7X3MM

I010 6 6290107 SCREW 1.8X7.0 FE T6+ DMD05791 BLK

I012 2 5400263 ANTENNA POGO PIN L=8.7MM D=2.1MM

I013 1 9452236 VOLUME KEY DMD07492 NHL-4

I014 1 9452235 IR WINDOW DMD07490 NHL-4

I015 1 5400243 CONN DC-JACK 3.5MM 3POL SPR 90DEG

I016 1 6800057 VIB.MOTOR ASSY 1.3 VDC 11000 RPM

I017 1 9470205 RELEASE BUTTON NHL-4

I018 1 9510845 SPRING NHL-4

I019 1 9452237 POWER KEY DMD07491 NHL-4

I020 1 XXXXXXX SPEAKER HF 69+-2DB8R D16X4.36

I022 1 0660264

ANTENNA INT ANTENNA EGSM/PCN/PCS (7210)

I022 1 0660267

ANTENNA INT ANTENNA EGSM/PCN/PCS (6610)

SOLDERING COMPONENTS ONLY FOR LEVEL 2

ITEM/

CIRCUIT REF.

QTY PART NO PART NAME

S300 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY

S301 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY

S302 1 5409235 SM TACT SW TRAV 0.2 4.1X3.55X1.75

F100 1 5119019 SM FUSE F 1.5A 32V 0603

G300 1 4700131 CELL CAPACITOR 0.01MAH 3V3

V101 1 4864573 LED CL19WBVA WHITE

V102 1 4864573 LED CL19WBVA WHITE

V103 1 4864573 LED CL19WBVA WHITE

V104 1 4864573 LED CL19WBVA WHITE

V105 1 4864573 LED CL19WBVA WHITE

V106 1 4864573 LED CL19WBVA WHITE

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VARIANT PARTS (7210)

ITEM/

CIRCUIT REF.

QTY PART NO PART NAME

I001 9490782 A-COVER ASSY DMC03934 ORANGE

I001 9490783 A-COVER ASSY DMC03934 TURQUOISE

I001 9490784 A-COVER ASSY DMC03934 BROWN

I002 9790644 KEYPAD LATIN DMC04451 NHL-4

I002 9790710 KEYPAD ARABIC DMC05274 NHL-4

I002 9790711 KEYPAD CYRILLIC DMC05275 NHL-4

I002 9790712 KEYPAD GREEK DMC05276 NHL-4

I002 9790713 KEYPAD HEBREW DMC05277 NHL-4

I023 9490773 B-COVER ASSY DMC04484 ORANGE

I023 9490774 B-COVER ASSY DMC04484 TURQUOISE

I023 9490775 B-COVER ASSY DMC04484 BROWN

VARIANT PARTS (6610)

ITEM/

CIRCUIT REF.

QTY PART NO PART NAME

I001 9490826 A-COVER ASSY DMC05091 BLACK

I001 9490827 A-COVER ASSY DMC05091 WHITE

I001 9490888 A-COVER ASSY DMC05091 GREY

I002 9790719 KEYPAD LATIN DMC05167 HDJ13

I002 9790726 KEYPAD ARABIC DMC05296 HDJ13

I002 9790724 KEYPAD CYRILLIC DMC05294 HDJ13

I002 9790725 KEYPAD GREEK DMC05295 HDJ13

I002 9790727 KEYPAD HEBREW DMC05297 HDJ13

I023 9490833 B-COVER ASSY DMC05092 BLACK

I023 9490832 B-COVER ASSY DMC05092 WHITE

I023 9490889 B-COVER ASSY DMC08092 GREY

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SWAP UNITS (7210)

QTY PART NO PART NAME

0075544 NHL-4 N7210 SWAP ENGINE

0075545 NHL-4 N7210 SWAP ENGINE RUSSIA

0075546 NHL-4 N7210 SWAP ENGINE POLAND

0075547 NHL-4 N7210 SWAP ENGINE FRANCE

0075548 NHL-4 N7210 SWAP ENGINE TURKEY

0075549 NHL-4 N7210 SWAP ENGINE CZECH

SWAP UNITS (6610)

QTY PART NO PART NAME

0075812 NHL-4U N6610 SWAP ENGINE CZECH

0075813 NHL-4U N6610 SWAP ENGINE TURKEY

0075814 NHL-4U N6610 SWAP ENGINE FRANCE

0075815 NHL-4U N6610 SWAP ENGINE POLAND

0075816 NHL-4U N6610 SWAP ENGINE RUSSIA

0075817 NHL-4U N6610 SWAP ENGINE

SERVICE TOOLS

TYPE QTY PART NO PART NAME

0080541 FLS-4S SALES PACK E&A

0273460 BLD-3 BATTERY PACK

0770492 FLA-27 POS FLASH ADAPTER

0730218 XCS-1 SERVICE CABLE

0273636 DCV-14 DESK TOP STAND

0272169 AC TRAVEL CHARGER ACP-8E (EUR)

0272172 AC TRAVEL CHARGER ACP-8X (UK)

0273505 HDS-3 STEREO HEADSET

0770431 SRT-6 OPENING TOOL 5510

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3. 7210<>6610 COMPARISON

There are not many differences between these two products. Only some mechanical

parts, the UI Board and Antenna are different (see Spare Parts Lists).

7210 6610

A-Cover, Item 001 A-Cover, Item 001

B-Cover, Item 023 B-Cover, Item 023

Keypad, Item 002 TK4, Item 005 Keypad, Item 002 TK7, Item 005

Antenna, Item 022 Antenna, Item 022

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4. INFRARED GONOGO TEST

You need another infrared device (e.g. 6310i) to do a GoNoGo test. The infrared windows

of the devices must be directed to each other and should have a distance of approximate

15 cm.

Test unit Reference Unit

o From Home Menu, select key. This displays Phonebook entries. If phone and

SIM memory is empty, create one new entry.

o Choose one phonebook entry and select

o Select

o Sending in progress, please wait

o If sending of business card fails , make sure again, that infrared

windows are directed to each other. If infrared is activated in reference device

, try again sending.

o Test was successful, if you get this message on receiver device .

You will not get a confirmation on sender device.

o Press for Home Menu

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5. SW-UPDATE

To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please

check always for the latest version of flash software, which is available on Nokia Partner Web Site.

Flash Concept – (Point of Sales)

It is very important to follow this insertion and removal procedure, otherwise the contact pins of Flash

Adapter will be damaged.

Insert the Flash Adapter FLA-27 like a battery, start

at the battery connector side.

Now, push down the bottom side of the phone, do

not use too much force.

When removing the Flash Adapter, always start from

the bottom side of the unit.

Take away the unit now.

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Technical Services, Repair Concepts Confidential 25.09.2002

6. GENERAL REPAIR INFORMATION

In this section the technician will get some general hints how to carry out repairs:

o Before starting the repair you must take care of ESD precautions like being in your ESD-area and

connecting your wristband.

o Use gloves to avoid corrosion and fingerprints.

o Protect windows and displays with a foil to avoid dust and scratches.

o When cleaning the pads you have to use a soft cloth and isopropanol. It is not allowed to use a

glass fiber pencil because it scratches the surface and will lead later on to corrosion.

o Mechanical parts, which didn’t repair the failure, can be reused, if they are not soldered.

o Use always original Nokia parts or accessories.

o Meet the torque requirements when assembling the unit (see also the document “torques for

transceiver assembly” on Partner Websites).

o Always use your own equipment for testing where you are sure that it works. E.g. if the customer

complains about charger function, please test the phone with your own charger to be sure if

phone or charger causes the malfunction.

o When doing the Faultlogger entries, always note the Item code, which caused the malfunction.

Also, fill in the appropriate part code from the assembly, if needed.

Following General Service Bulletins have to be followed:

SB-055 Common notice for good ventilation

SB-089: Don’t try to repair prototypes (indicated on Typelabel).

SB-107: Be sure that you have minimum hardware requirements in place.

SB-115: Handling of liquid damages.

SB-121: If one of your service tools cause malfunction, return the defective part.

SB-122: Soldering with manual hot air gun is totally forbidden because of the very sensitive

µBGA components and µVia technology.

SB-124 Service Policy for packaging serviced products

SB-131: Check these guidelines when refurbishing products.

SB-132: You can use a Golden Phone for inspecting your measuring equipment.

Please check Nokia Partner Web Site (PWS) for latest news and files on a regular basis.

This legend is valid for all parts of the Quick Trouble Shooter

Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward.

Only underlined components ( e.g. I007) can be changed.

Follow the arrows step by step

Pads or contacts: Check optical and mechanical condition as well as corrosion. Clean if

necessary.

Measure component for electrical functionality and change, if needed.

No more actions possible, send product to the appropriate service partner with higher

service level.

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Technical Services, Repair Concepts Confidential 25.09.2002

7. DISASSEMBLY INSTRUCTIONS (SEE ALSO VIDEO CLIPS)

Push the Release Button to the left before pulling up

the B-Cover.

Unlock the top guidance to remove the A-Cover.

Unscrew the six T6 screws, using the order shown.

For assembly, the reverse order and a torque of

17Ncm have to be used.

Take the modules from the C-Cover and unplug the

display connector by pulling the modules apart

carefully.

The Speaker is attached with double-sided adhesive

Foam Tape. Always use new tape when mounting the

eaker.

Do not damage the spring contacts, when removing

the Microphone.

Open the snaps with SRT-6 on both sides of the

Display Shield.

The Display Shield is attached with hooks at its

bottom side.

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Take a clean cloth and press the LCD from the LCD

Frame.

Bend the frame a bit, shift the UI Board Module to

the right and then pull it up.

To remove the DC Jack, place tweezers between the

spring contacts and under the jack. You’ll need to

use additional force to pull the jack upwards.

Remove the Vibra Motor with the rubber and pull it

from its guidance.

Volume Key and the Infrared Window can be easily

removed with your fingers. The Power Key has to be

unlocked on the lower side first.

Unlock Antenna on both sides with SRT-6.

Antenna Pogo Pins can be removed by pushing with

Torx driver through the C-Cover.

If there is a need to change the Release Button, also

SRT-6 can be used.

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8. QUICK TROUBLE SHOOTER PART1

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9. QUICK TROUBLE SHOOTER PART2

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10. QUICK TROUBLE SHOOTER PART3

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11. ESD PROTECTION REQUIREMENTS

Electrostatic discharge can easily damage the sensitive components of

electronic products. Therefore every Service Partner has to take care of

at least some precautions like ESD restricted area, floor, table, covering,

chair(s), shoes or arm wrist.

example configuration of an epa-area

source: www.armeka.com

example configuration of a workbench

source: www.warmbier.com

example workbench and testers

source: http://www.armekaengineering.com

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Technical Services, Repair Concepts Confidential 25.09.2002

12. SERVICE NOTES

We recommend using Service Notes when shipping phones to other Service Partners. It

prevents the product from scratches, it is ESD-neutral and has the possibility to give

valuable feedback of the fault symptom through a structured form.

Please refer to the document Service Notes for faulty NMP transceiver on Partner Web

Site to get further information.

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Technical Services, Repair Concepts Confidential 25.09.2002

13. GONOGO TESTER

The will’tek GoNoGo Tester has to be

used to carry out the final test after

your service action to guarantee the

functionality of the phone.

Please refer to the actual

information in the Nokia Care

Point Extranet within the Partner

Web Site.

14. BATTERY TESTER

The Astratec battery tester

lets you test the capacity

of Nokia batteries.

Please refer to the actual

information in the Nokia

Care Point Extranet

within the Partner Web

Site.

Service Manual 7210/6610 Level 1&2 Nokia 6610 Nhl4u, 7210 Nhl 4 1,2

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