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User Manual: o_gc24xr
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Rev. 8.23.2016 19XR GRAIN CART OPERATORS MANUAL J. & M. Mfg. Co., Inc. 284 Railroad Street - P.O. Box 547 Fort Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 www.jm-inc.com Stance Rear Auger Side Opposite Auger Side Front 2 Table Of Contents 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .To The Dealer 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Information 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bolt Torque Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Rules 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Decals 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Initial Operation & Maintenance 10-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Instructions 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Set-Up 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lubrication Schedule 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adjusting Upper & Lower Flighting 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Storage Preparation 16-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Parts 3 To The Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted. EXPRESS WARRANTY: J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee. Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co., Inc. to sell and/ or service the type of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance. Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is effective only if the warranty registration card is returned within 30 days of purchase. This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modification or repair, (ii) accident, abuse or improper use, (iii) improper or insufficient maintenance, or (iv) normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this implied, with respect to tires or other parts or accessories not manufactured by J. & M. Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. In no event shall J. & M. Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co., Inc’s. option. This is the entire agreement between J. & M. Mfg. Co., Inc. and the Owner about warranty and no J. & M. Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J. & M. Mfg. Co., Inc. The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes. SERVICE: The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specified. Observe all safety information in this manual and safety signs on the equipment. For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and equipment to handle all your needs. Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model No: 19XR Grain Cart Serial No: ________________________ Date of Purchase: ___________________ Purchased From: ________________________________________________________________________________ Provide this information to your dealer to obtain correct repair parts. 4 General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating: 1. Is instructed in safe and proper use. 2. Reviews and understands the manual(s) pertaining to this machine. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death. This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if not avoided, will result in death or serious injury, and includes hazards that are exposed when guards are removed. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. IMPORTANT Indicates that failure to observe can cause damage to equipment. NOTE Indicates helpful information. Specifications 19XR G B D Effective Side Reach (throw) A Specifications H E 19XR Capacity 19 Metric Tons Corn 20,22 Metric Tons Wheat Auger 41 cm (16”) Wheels 21x32, 27x32, 30x32, 25x36 Spindle Size 12,5 cm (5”) Tire Size 900/60R32-R1-2-193, 24.5x32-R3-2-16, 30.5 x 32-R1-2-18, 800/60R32-R3-2, 35.5 x 32-R3-2, 66 x 43.00-R1-2 Tongue Weight Empty 885 kg Tongue Weight Loaded 1250 kg Unload Time 2 minutes 10 seconds Total Weight 5940kg F C M N L I J K 5 O P A B C D E F G H I J K L M N 0 P 340,2 cm 294,3 cm 218 cm 262 cm 338 cm 305 cm 132 cm 711 cm 45,7 cm 573 cm 863,6 cm 454,2 cm 258 cm 594 cm 376,4 cm 46 cm Specifications are subject to change without notice or obligation. Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M (JUL 96) SAE SERIES A TORQUE CHART A Diameter (Inches) 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE Bolt Head Identification SAE Grade 2 (No Dashes) SAE 2 Wrench Size 6 x 1.0 8 x 1.25 10 mm 13 mm SAE 5 LBS.-FT. 7/16” 1/2” 9/16” 5/8” 3/4” 13/16” 15/16” 1-1/8” 1-5/16” 1-1/2” (Millimeters) Thread Pitch SAE Grade 8 6 Radial Dashes MARKING ON HEAD Wrench Size 8.8 LBS.-FT. N-m 13 26 47 75 115 164 230 403 642 979 Metric Grade 8.8 14 27 49 78 120 171 240 420 669 1020 Metric Grade 10.9 COARSE THREAD FINE THREAD MARKING ON THREAD MARKING ON THREAD Metric 10.9 6 15 N-m 18 37 67 106 163 232 325 569 907 1383 10.9 Metric Bolt Head Identification Metric 8.8 8 20 SAE 8 LBS.-FT. 10 19 35 55 85 121 170 297 474 722 N-m 8 17 31 48 75 106 149 261 416 634 6 12 23 36 55 78 110 192 306 467 METRIC SERIES A TORQUE CHART Diameter & SAE Grade 5 3 Radial Dashes 11 27 Metric 8.8 8 20 8 21 Diameter & (Millimeters) Thread Pitch Metric 10.9 6 16 11 29 8 22 6 x 1.0 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25 12.1.75 14 x 2.0 18 mm 21 mm 68 109 50 80 94 151 70 111 75 118 55 87 103 163 76 120 12.1.25 14 x 1.5 234 173 181 133 250 184 16 x 1.5 16 x 2.0 24 mm 169 125 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 30 x 3.0 36 mm 46 mm 571 1175 421 867 790 1626 583 1199 623 1258 459 928 861 1740 635 1283 24 x 2.0 30 x 2.0 TIGHTENING WHEEL NUTS Standard 3/4” wheel studs and nuts should be tightened to torque 678 Nm (500 Ft.-Lbs.) during initial operation of the grain cart and then checked for proper torque after every 10 hours of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep nuts tight. 6 Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor prior to hooking up or operating the grain cart. Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer. SAFETY Understand that your safety and the safety of other persons is measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work. The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations. A frequent cause of personal injury or death is from persons falling off equipment and being run over. Do not permit persons to ride on this machine. Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces. Collision of high speed road traffic and slow moving machines can cause personal injury or death. On roads, use flasher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster traffic pass. Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury, • • • • Relieve all pressure, before disconnecting fluid lines, Before applying pressure, make sure all connections are tight and components are in good condition, Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your doctor immediately. When transporting the grain cart, always keep the auger in the stow position. Use care when moving of operating the grain cart near electric lines as serious injury or death can result from contact. Never adjust, service, clean, or lubricate the grain cart until all power is shut off. Keep all safety shields in place. Keep hands, feet, hair and clothing away from moving parts while the grain cart is in operation. The service ladder is for service work only. If you must climb into the grain tank, be certain that all power is shut off and then use extreme caution when climbing into the grain cart. Make sure that everyone is clear of equipment before applying power or moving the machine. Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and safety chains. Make sure that the grain cart hitch properly matches the hitch type of the tractor. Use a single prong (spade) grain cart hitch with a double prong (clevis) tractor hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch. Before filling the grain cart, make certain that no one is inside the grain tank. Never allow children or anyone in, near, or on the grain cart during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suffocation. Never operate the auger system with anyone inside the grain tank. Hands, feet, hair and clothing can fit through the openings in and around the grate. Contact with the auger can cause severe injury or death. Make certain that all power is shut off before service work is performed. Before unhooking the grain cart from the tractor, be sure the jack stand is properly mounted and in place and the wheels are properly blocked to prevent the cart from moving. 7 Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing 2 3 6 4 1 7 5 8 1 23 12 10 18 19 9 11 6 13 14 17 13 15 4 16 5 # Description Part. No. # Description Part. No. 1 2 3 4 5 6 7 8 9 10 11 12 J&M Logo Sm 3-5/8” x 5-1/4” Danger Electric Lines J&M Oval Decal, Large www.jm-inc.com Quality Made In The USA Warning - Keep Lug Nuts Tightened Decal 1-5/8” x 4.0” Do Not Wrap Chain 19XR Ton Side Stripe OS 19XR Ton Side Stripe AS Danger Warning Importan Model Number GC 19XR Open JM0015150 JM0015099 JM0015151 JM0019239 JM0019241 JM0010150 JM0027021 JM0039480 JM0039481 JM0037665 JM0036929 JM0025433 13 14 15 16 17 18 19 20 21 22 23 Danger - Rotating Driveline JM Manufacturing 284 Railroad St Storage Position Field Position Warning Check PTO Overlap Danger Keep Off Ladder While Danger Do Not Enter Grain Tank 2.0 x 9.0 Reflective Amber Strip 2.0 x 9.0 Fluorescent Orange Strip 2.0 x 9.0 Red Reflective Strip Close JM0018036 JM0039482 JM0027473 JM0027472 JM0025435 JM0018034 JM0018033 JM0009946 JM0009944 JM0009945 JM0025434 • Place decals accordingly. Clean surface before attaching decals. 8 Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine? Has the gearbox been properly filled with EP-80-90 gearbox lubricant? Have all nuts, bolts, bearings and braces been properly fastened? Has the PTO been checked for proper overlap? IMPORTANT: Has the slip clutch on the PTO been serviced? If the slip clutch is left unchecked, damages to the powertake-off and drive shaft may result. Before using the grain cart, loosen the bolts around the slip clutch. Make sure the friction plates turn free of each other and are not corroded together. Re-tighten the tension bolts. Run the auger system EMPTY and check for proper engagement of the slip clutch. CHECK PTO OVERLAP LENGTH. Overlap length may vary depending on the tractor model and hitch setting. Try to obtain the greatest possible overlap without bottoming out in the extreme operating conditions. Too much overlap may cause the PTO to bottom out and damage the driveline. Not enough overlap may cause the PTO front and back halves to separate. From the fully compressed (shortest) length the PTO should be telescoped (extended) between 25,4 cm and 55,88 cm. Different PTO lengths may need to be purchased to accommodate your terrain. A 10,16 cm shorter or a 25,4 longer PTO can be ordered through your dealer from J&M Manufacturing. GREASE BEARINGS: Are all bearings on the drive line properly greased? Are all set screws in the bearings and U-joints tight? Has the power-take-off shaft been properly greased at all points including the cross bearings? Has the universal joint at the gearbox been greased? Have all grease points at the auger hinge area, including the hanger bushing assembly been greased? TIRE PRESSURE: Are the tires properly inflated? The following is to be used as a general guide for tire inflation for cyclic use. Figures can vary depending on specific brand of tire used. It is important that tires are inspected before and after the unit is loaded. The tire should stand up with no side wall buckling or distress as the tire rolls. Do Not Exceed The Tire Pressure Indicated Below: Tire Size kPa PSI 24.5 x 32-R3-2-16 165 40 30.5 x 32-R1-2-18 234 40 800/60R32-R3-2 317 46 900/60R32-R1-2A 455 39 35.5 x 32-R3-2 179 36 9 Operating Instructions VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 13 kph. WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 678 Nm for 3/4” wheel studs and nuts. Wheel studs and nuts should be checked after each load during initial operation of the cart and then after every 10 hours of use. Failure to do so may damage wheel studs and nuts. Once the seats are damaged, it will become impossible to keep the lug nuts tight. The drawing shows the proper way to mount the wheels using Budd-type nuts. The wheels supplied with your grain cart have straight holes and the Budd nuts will be mounted according to Figure 1. Wheels that are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the burden of liability to the owner/operator. We recommend you inspect your wheel nuts to make sure they are properly installed. Also, check the wheel nuts on a regular basis to ensure they are tight. Figure 1 LIGHTING AND SAFETY DECALS: Are the rear, amber extremity lights properly positioned? Extend the lights within 40,6cm (16”) of the left and right extremities of the grain cart. Is an SMV Emblem attached to the rear of the grain cart? Are the lights working properly? Are all lights and reflective decals clean, visible and properly placed? WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR. Preparing the Grain Cart for Use: The 19XR Grain Cart requires a 200 hp tractor or larger. IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below. Tow Loads Safely Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load. Observe these recommended maximum road speeds, or local speed limits which may be lower. Road Travel (grain cart empty): Do not travel more than 32 km/hr (20 mph) and do not tow loads more than 1.5 times the pulling unit’s weight. Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines. WARNING: For greater stability on uneven or steep terrain, position non-scale wheel spindles at the furthest out setting. IMPORTANT: 1) Connect grain cart hitch to tractor drawbar using a good quality hitch pin. Attach the safety chain to the tractor and around the A-frame of the cart as shown. Make sure the grain cart hitch properly matches the hitch of the tractor. Use a single prong (spade) grain cart hitch with a tractor double prong (clevis) hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch. Safety Chain User Instruction a) Secure the safety chain by looping it around the each side of the grain cart as shown and connecting to the towing machine’s attaching bar. b) Do Not allow any more slack than necessary for articulation (maximum 28 cm, 11”) c) Do Not use any intermediate support as the attaching point. d) Store the safety chain by securing it around the main axle A-frame of the grain cart. e) Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed. 2) Attach the power-take-off shaft to the tractor. The PTO must have at least 25,4 cm (10”) of engagement. Check tractor drawbar for clearance and length and adjust if necessary. Make sure the PTO does not bottom out when making sharp turns as it may bend the drive shaft. 3) Make sure the jack stand is removed from the lower support position before the cart is moved. Never use the jack to support a loaded grain cart. 4) Be sure that no debris or foreign objects are in the grain cart. 10 Operating Instructions (Continued) 5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor. The remaining two hydraulic lines (red band) operate the hydraulic flow control spout located at the end of the upper auger. Connect these lines to a third service outlet on the tractor. Make sure the air is bled from the hydraulic cylinders and hoses. 6) Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the slip clutch is operating and that the upper and lower augers are properly engaged. 7) Connect the lighting 7-prong connector end on the main wiring harness to the tractor electrical outlet. Make sure that all flasher and turn indicator lights are working properly before incidental highway travel. CAUTION • Do NOT operate the grain cart before reading and understanding the Operator’s Manual and ALL danger, warning and caution signs. • Be sure that a Slow-Moving-Vehicle emblem is attached to the rear of the grain cart. • Never exceed 1,000 rpm on the PTO and driveline system. • Never fold or extend the auger until the PTO has come to a complete stop. • Never fill the grain cart unless the gate indicator is in the closed position. • Never allow foreign object (shovels, etc.) to be placed inside the grain cart. • Never engage the lugs and drive dogs on the augers when the system is moving at a high rate of speed. • Never perform maintenance work or service the grain cart with the tractor running. Brake Set-Up Embedding of the brakes before use. 1. Before starting the embedding be sure that the brake levers are properly adjusted. Push a full braking and check that the brake cylinder has a stroke of 35 - 45 mm. 2. Drive at 40 km/h. 3. Procedure a) - Perform 10 braking applications at 3 bar pressure approx (half stroke of the pedal) from 40 km/h to stop. After each stop, release the brake, wait 1 minute then start speeding up to 40 km/h and then brake with the tractor in neutral. OR Procedure b) - Alternatively you can operate with a continuous braking at 1.5 - 2 bar for about 2 minutes, during this procedure the brakes repeatedly develop smoke. A first smoke emission is due to the combustion of the painting of the drums (about 200 °C). The second emission is due to the stabilization of the friction material (over 300 ° C). At the occurrence of the second emission is appropriate to suspend the heating procedure. 4. If you have a thermometer, measure the temperature of the brake drums and resume the running when the temperature is below 100 °C. If you don’t have the thermometer please wait about 30 minutes before running again. Perform 5 brake applications to 3 bars with a 5-minute interval (cleaning of the friction material). Cool the brake down to 100 ° C. Check the stroke of the cylinder and restore the values according to point 1. Begin the test for approval. If the minimum performance for approval is not achieved, repeat the procedure from the beginning. 5. 6. 7. 8. 11 Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. These should be serviced before the grain cart is put into operation. WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART PTO & DRIVE LINE: The grease fittings on the PTO should be serviced after every 8 hours of use. Service the grease fittings on each of the drive bearings and also the universal joint after every 8 hours of use. AUGER FOLDING MECHANISM: One grease fitting is located on the pivot pin of the folding auger. This fitting should be serviced after every 8 hours of use. Service the grease fitting on the hanger bushing assembly (top end of the lower auger assembly) after every 8 hours of use or as needed. SPRING LOADED UPPER AUGER BEARING: Service the grease fitting on the upper auger bearing (located at the top end of the upper auger assembly) after every 8 hours of use. Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart. GEARBOX: Gearbox lubricant has been added to the gearbox during final assembly. Recheck the lubricant level before initial operation of the grain cart, then periodically according to use. An inspection plug is located in the center of the top of the gearbox mount plate. To check the fluid level, remove the vented inspection plug and drain plug at the bottom of the gearbox. Drain the lubricant. Return the drain plug and refill the gearbox with 0,71 liters (24 ounces) of gear box lubricant for 51 cm (20”) auger. The gearbox is properly filled when half full of lubricant. DO NOT OVERFILL. Use EP 80-90 gearbox lubricant or equivalent. Pivot Pin Once Annually Roll Tarp U-Joint Once Annually Upper Auger Flighting Every 8hrs of use. Tripod Leg Every 8hrs of use. Auger U-Joint Every 8hrs of use. Drive line Every 8hrs of use. Brake Bearing Every 8hrs of use. Hanger Routine Maintenance WARNING BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART • Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load, Lithium based Grease. Also check the seal for wear and replace if necessary. • Check the grain cart periodically for cracks in welds and for other structural damage. Have cracked welds fixed immediately. Failure to do so could result in extensive damage to the grain cart and greatly reduce the life of the cart. • Lubricate the slides on the clean-out door. • Check all hydraulic hoses for wear and replace as necessary. • Make sure all tires are properly inflated. See INITIAL OPERATION AND MAINTENANCE in the Owner’s Manual for recommended instructions for tire pressure. It is important that tires are inspected before and after unit loaded. • Check PTO for wear of plates in the slip clutch. Replace if needed. • Make sure that all guards and shields are in place before operating the grain cart. 12 Troubleshooting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY. Trouble... Auger will not return to down position or move from stow position. Hanger Bushing Assembly at the top of the lower auger flighting is hot Possible Cause... Possible Remedy... Dirt In Restrictor (see pg. 15) Remove restrictor fittings from outside hydraulic cylinder and clean out dirt Faulty Check Valve Replace Check Valve Upper flighting and lower flighting are locked together (see pg. 14) Bearing on top of upper auger flighting need adjusting. When the auger is in the engaged position, there must be 1/8” (0,32cm) gap between bottom of top bearing and top of upper tube housing (SEE ADJUSTING THE UPPER AUGER FLIGHTING) Top of the hanger bushing assembly is rubbing against the drive dog (See pg.14) Loosen the two bolts and re-adjust the position of the hanger bushing assembly. Re-tighten bolts. Remove the lower flighting assembly and place a shim between the spline coupler and the gearbox. Excessive Vibration Grain flow stoppage Auger flighting or shaft is bent Straighten or replace auger flighting Drive shaft is bent Replace or straighten drive shaft Bolt sheared in drive dog Replace bolt in drive dog. Engage upper and lower flighting at a slow rate of speed. (Drive dogs and lugs are being engaged too fast.) Folding auger before complete stop Upper and lower flightings are disengaging before auger comes to a complete stop. Replace bolt in the drive dog. Never engage or disengage the upper and lower flightings until the augers come to a complete stop. PTO key sheared Replace key and tighten set screw. Auger tube is breaking away from the Upper auger is extended in the upright grain cart at the hinge area or the ram position while traveling in the field in the hydraulic folding cylinder is bent Flip-up Auger Rest not flipping over center. Cable has loosened. 13 Repair or place folding cylinder if necessary. Remember to lower auger to the field position after unloading. With Auger in Filed position tighten cable to the handle. Adjusting the Lower Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 3/8” bolts on the hanger bushing assembly. Adjust the hanger either up or down and vertically center it between the flighting and drive dog. Re-tighten the bolts. Make certain that the flighting center and drive-dogs do not rub the hanger bushing assembly, causing them to become hot. If the hanger can no longer be adjusted by moving it up or down on the elongated holes, both the hanger bushing assembly and the lower flighting will have to be removed. See instructions on pg. 36 for flighting removal. After removing them from the tube assembly, place a shim [between 0,32cm (1/8”) to 0,48cm (3/16”) thick] where the gearbox and the spline coupler (welded to the lower flighting). Replace the lower flighting and reattach the hanger to the tube assembly. Readjust the hanger assembly. NOTE: The bottom of the lower flighting is not attached to the gearbox with any bolts or set screws but may be ‘frozen’ fast. Be careful when removing the lower flighting from the gearbox. For easier removal of the lower flighting, keep the gearbox at the bottom intact, remove the (2) 3/8” bolts from the hanger bushing assembly and pull the lower flighting off of the gearbox. After adjusting the lower flighting, move the upper auger to the unload position and check the upper flighting for readjustment. Adjusting the Upper Flighting WARNING MAKE SURE ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY If the upper and lower augers to do not properly separate during the unfolding sequence, the upper flighting may need adjusting. Before making adjustment to the upper flighting, check to see if the lugs and drive dogs on the auger assemblies are locking together. If they are not locked together, check to see if dirt is in the restrictor or if a faulty check valve on the hydraulic cylinder used to raise and lower the upper auger assembly may be causing the problem. If dirt is in the restrictor, see “Removing Dirt From Restrictors On Hydraulic Cylinders” below. Fold the upper tube assembly into the upright position. Position the upper flighting in the engaged position with the lower flighting. Locate the four-hole flange bearing on the top of the upper auger tube housing. With the upper flighting in the engaged position, check the spacing between the upper bearing and the upper tube housing. There must be a 0,32cm (1/8”) space between the base of the four-hole flange bearing and the upper tube housing. If there is NOT a space between the bearing and the upper tube housing, or if there is more than a 0,32cm (1/8”) space, the upper flighting will need to be adjusted. To adjust the upper flighting, loosen the 1 1/4” hex nuts both above and below the four-hole flange bearing. Move the 1 1/4” hex nuts up or down the threaded shaft on the top of the auger flighting shaft until the bearing moves to approximately 0,32cm (1/8”) above the base of the upper tube housing. When the four-hole flange bearing is properly located, tighten both 1 1/4” hex nuts together to secure the bearing position. If the upper and lower flighting still does not separate properly during the folding sequence, a small bevel may need to be removed from the inside of the lugs where they engage the drive dogs on the auger assemblies. Grind approximately 0,32cm (1/8”) from the corner of the lugs where they touch against the drive dogs. 14 Removing Dirt From The Restrictors On The Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS. Remove restrictors from the 90 degree street elbow on the hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor. Reattach the restrictor to the street elbow. Use Teflon sealant tape or equivalent on the threads of the restrictor before re-attaching. If the restrictor continues to plug with dirt, replace the restrictor or filter the hydraulic oil in your system. Storage Preparation IMPORTANT: When the grain cart is not going to be used for a period of time, store the cart in a dry, protected place. Leaving your grain cart outside, open to the weather will shorten it’s life. Follow the procedure below when your grain cart is placed in storage for periods up to six months. 1. Cover electronic monitor (if equipped) with plastic before washing the grain cart. Wash or clean and completely lubricate the grain cart. See the lubrication service section in this manual. 2. Remove all grain from inside the grain tank, auger tube assemblies, and at the clean-out door. 3. Check the gearbox oil and replace with new EP 80-90 gearbox lubricant or equivalent if necessary. 4. Touch up areas where paint may have worn away. Use a good quality primer paint, especially before re-applying graphite paint to the interior slopes of the grain tank. 5. Retract all hydraulic cylinders to prevent the piston rods from rusting. 6. If the grain cart is equipped with an electronic weigh system, fully charge the battery to prevent freezing. Disconnect the negative (-) ground cable at the battery to prevent possible discharge. 7. Clean the tires before storage. Inflate the tires at regular intervals. 8. Open the clean-out door at the base of the grain tank. 9. Loosen the Slip Clutch Tension Bolts. (Yellow Comer PTO only) Removing From Storage • • • • • • Check the gearbox to make sure it has the appropriate amount of oil. If equipped with an electronic scale system, check the battery and make sure that it is fully charged. Reconnect the negative (-) cable. Inflate the tires to the correct operating pressure. Close the clean out door at the base of the grain tank. Make sure all safety shields are in the proper position. Tighten the Slip Clutch Bolts on the PTO until the spring length is 3,23cm (1.27”). (Yellow Comer PTO only) 15 Repair Parts TITLE List and Diagrams When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair. Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specifications and may be dangerous. WARNING MAKE SURE ALL POWER IS SHUT OFF BEFORE PERFORMING ANY MAINTENANCE OR REPAIR WORK. WHEEL RIMS FOR GRAIN CARTS Description Wheel Rim, 10 hole, 21x32 (8.785 pilot) (11.25 bolt circle) Wheel Rim, 10 hole, 21x32 (11.13 pilot) (13.19 bolt circle) Wheel Rim, 10 hole, 25x36 (11.13 pilot) (13.19 bolt circle) Wheel Rim, 10 hole, 27x32 (11.13 pilot) (13.19 bolt circle) Wheel Rim, 10 hole, 31x32 (3 piece) (11.13 pilot) (13.19 bolt circle) (for 35.5x32 R-3 Tires) Wheel Rim, 10 hole, 30 X 32 Rubber O-Ring Seal for 31x32-10 Wheel Rim (52-49469-00) Part. No. JM0026977 JM0020025 JM0020048 JM0017899 JM0020037 JM0020005 JM0020030 TIRES FOR GRAIN CARTS Description 24.5x32 Diamond Tire, 16 ply (for 21x32-10HD heavy duty wheel) 30.5x32 Lug Tire, 14 ply (for 27x32-10 wheel) 305x32-R1-2-18 27x32 Wheels and 30.5x32 Lug Tires-18 ply (Alliance) 30.5x32 Diamond Tire, 14 ply (for 27x32-10 wheel) 35.5x32 Diamond Tire, 20 ply (for 31x32-10 3-piece wheel) 66x43.00 Lug Tire, 16 ply (for 25x36-10 wheel) 900/60R32-R1 16 Part. No. JM0021549 JM0017665 JM0039470 JM0030266 JM0021557 JM0021535 JM0017662 HUB & SPINDLE ASSEMBLY W-881 For Model 810 and all Walker Equipped Grain Carts with 4-1/2” Diameter Spindles # Description Part. No. 1 2 3 4 5 Hub and Spindle Assembly Complete (Overseas) 1”-8 Gr5 Z Centerlock Hex Nut 1" x 7" Gr5 Z Hex Bolt (165400) 4-1/2" Spindle x 23-15/16" (281900) Seal (6" OD - 3-3/4" ID) for hub w/ scales (since March 2000)(750-35) JM0031622 JM0002149 JM0016689 JM0018794 JM0021456 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Seal (6" OD) 1-906979 (CR-43771) Large Bearing (910346) Large Race (HM212049) Hub with large bearing and small races, 3/4" studs & nuts (13.19 bolt circle) (11.13 pilot)(W-881) 3/4"-16 Wheel Stud (913564) 3/4"-16 Wheel Nut (913571) Small Race (HM212011) Small Bearing (910347) Spindle Washer (913635) Large Castle Nut (912973) Cotter Pin (905945) Dust Cap (909921) 1/4”-20 x 1” Gr5 Z Hex Bolt (141G5B) Spindle Sleeve JM0018955 JM0018849 JM0018848 JM0020510 JM0018957 JM0018958 JM0018854 JM0018852 JM0015900 JM0015899 JM0018956 JM0018954 JM0002095 JM0031626 Power Take-Off (PTO) Shaft Assembly 1-3/4” Weasler - Black in Color Used on all Extended Reach Grain Carts 8 9 # Description Part. No. # Description Part. No. 1 1 2 2 2 2 3 4 5 5 6 JM0018513 JM0030331 JM0018514 JM0030330 JM0024367 JM0030640 JM0018449 JM0018500 JM0018519 JM0031647 JM0018520 6 7 7 8 8 9 9 10 10 10 9 JM0031648 JM0018506 JM0024353 JM0018518 JM0030642 JM0018517 JM0030645 JM0018443 JM0030332 JM0024333 JM0030641 Back Half PTO Back Half PTO (XL) 1-3/4” Front Half PTO 1-3/4” Front Half PTO (XL) 1-3/8” Front Half PTO 1-3/8” Front Half PTO (XL) 55ECross Kit Auto Clutch Yoke, Tube & Sleeve Yoke, Tube & Sleeve (XL) Yoke & Shaft Assembly 17 Yoke & Shaft Assembly (XL) 1-3/4” Spring Lock Yoke 1-3/8” Spring Lock Yoke Front Guard Front Guard (XL) Back Guard Back Guard (XL) 1-3/4” PTO Complete 1-3/4” PTO Complete (XL) 1-3/8” PTO Complete 1-3/8” PTO Complete (XL) 130 Degree Gearbox Assembly # Description Part. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Casting, Upper Half (A0150) Casting, Lower Half (A0149) 1-3/4” Input Shaft (A0142) 1-3/4” Output Shaft (A0143) 18 Tooth Gear (H61S18) 29 Tooth Gear (H61S29) Shim, Arbor (H00101-01) Bearing, Cup (414276) Bearing, Cone (514137) Bearing, Cup (413620) Bearing, Cone (413687) Seal (617285) End Cap (400301) Bolt (438225) Plug (400300) Bushing (4003VB) Plug,Vent (2003PR) Plug (200300) 130 Degree Gearbox Complete (H130-9) JM0025088 JM0025089 JM0025090 JM0025091 JM0025092 JM0025093 JM0025094 JM0025077 JM0025078 JM0025095 JM0025096 JM0025097 JM0025076 JM0025085 JM0025080 JM0025073 JM0025081 JM0025075 JM0017840 Hitch Assembly # Description Part. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1"-8 x 5-1/2" Gr5 Z Hex Bolt 1-1/4"-7 Gr5 Z Nylon Locking Hex Jam Nut 1-1/4"-7 x 4" Gr8 Z Hex Bolt 1"-8 Gr5 Z Centerlock Hex Nut 30k Lb Safety Chain Digi-Star - 2-7/8" Weigh Bar 2-7/8" Long Non Scale Hitch Bar 1-1/4"" Pin adapter for GC Spade Hitch 1-1/2" Pin adapter for GC Clevis Hitch Tang Hitch Weldment Draw Bar 1-1/4" Pin adapter for GC Clevis Hitch Tang 1-1/2" Pin adapter for GC Clevis Hitch Tang 1"-8 x 7-1/2" Gr8 YZ Hex Bolt Universal Hitch Mount Plate JM0002110 JM0027201 JM0026073 JM0002149 JM0027440 JM0000355 JM0025227 JM0019032 JM0014203 JM0017978 JM0017976 JM0019031 JM0014206 JM0017944 JM0029111 18 Driveline Assembly # Description Part. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 M Wide - PTO Knuckle Guard Shield Hydraulic Hose Conduit 3 Keyed LF Hydraulic Hose Holder 3 M Wide - Front Driveline Shield 3 M Wide 700Bu - Middle Driveline Shield 700Bu 3 M Wide - Rear Driveline Shield PTO Clutch Under Cover 150” Driveline U-Joint Bottom Shield 5/8”-11 x 3” Gr5 Z Hex Bolt 5/8"-11 Gr5 Z Centerlock Hex Nut U-Joint Cross Kit M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt(for all of the driveline sheilding) 3/8”-16 x 1/2” Set Screw 1 3/4” Flange Bearing 4- hole 10 7/8” Bolt On Drive Shaft Support Plate M16-2 x 45 Gr8.8 YZ Hex Bolt M16-2 Gr8.8 YZ Nylon Locking Hex Nut M10-1.5 Gr8.8 YZ SF Hex Nut(for all of the driveline sheilding) JM0029525 JM0029764 JM0021437 JM0029524 JM0034055 JM0034079 JM0029761 JM0021345 JM0036716 JM0002105 JM0002146 JM0017957 JM0017958 JM0002093 JM0019044 JM0018774 JM0019550 JM0002116 JM0002164 JM0002154 19 Door Wheel Assembly (2015 & Newer) # Description Part. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 16 16 1/4"-20 x 1" Gr5 Z Hex Bolt 3/8 USS Flat Washer .754 ID x .874 OD x .625 LG Bronze Bushing (BB-34) Nylon Guided Rack Housing Weldment 3/8"-16 x 1-1/4" Gr5 Z Hex Bolt 3/8"-16 Gr5 Z Hex Nut Rack Track Guide (Scrubber Plate) Small Compression Spring Nylon Track Guide Flip Lock Keyway Washer 15 Tooth Sprocket - 3/4" Bore w/ Key Nylon Guided Rack Track 20-1/4” Weldment Nylon Guided Rack Track 27-1/2” Weldment Rack Wheel Weldment Stub Shaft - 3/4" x 4-1/8" with Threaded End 3/8”-16 x 1-3/4” Gr5 Z Hex Bolt 1/4”-20 Gr5 Z Centerlock Hex Nut Complete Nylon Door Wheel Assembly (20-1/4”) Complete Nylon Door Wheel Assembly (27-1/2”) JM0002095 JM0003061 JM0009455 JM0030635 JM0016675 JM0001707 JM0002851 JM0001688 JM0029354 JM0029459 JM0029454 JM0029455 JM0030651 JM0030634 JM0028897 JM0029440 JM0002097 JM0001505 JM0030652 JM0029460 Inspection Windows # Description Part. No. 1 2 3 4 5 6 6 7 JM0002162 JM0000253 JM0000256 JM0031355 JM0000254 JM0000255 JM0033502 JM0025752 M10 Gr8.8 YZ Nylon Locking Hex Nut Inside Window Brace (WB-4) Outside Window Brace (WB-4B) M10 x 25 Gr8.8 YZ Hex Bolt Oval Window Grommet (112500) Oval Window (IW-71212) Long Oval Window Inspection Window Kit (IWK-1) Auger Rest Assembly 20 # Description Part. No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 JM0020538 JM0024456 JM0003061 JM0001592 JM0031474 JM0019447 JM0020802 JM0030549 JM0001870 JM0002167 JM0033747 JM0028218 JM0021917 JM0029715 JM0002093 JM0002154 Flip-Up Auger Rest Weldment Guide Plate 3/8" USS Flat Washer 3/8"-16 x 1" Gr5 Z Hex Bolt M6 x 360 Gr8.8 YZ Hex Bolt M6 Flat Washers Bounce Pad Auger Rest Mount Bolt Plate 1/4" Dia. Snap Ring Zinc Plated M6 Gr8.8 YZ Nylon Locking Hex Nut Flip Auger Rest Brace Flip Up Auger Rest Pin Cable Guide Slide Plate M10 x 25 Gr8.8 YZ SF Hex Bolt M10 Gr8.8 YZ SF Hex Nut Frame # Description Part. No. 1 M16-2 x 45 Gr8.8 YZ Hex Bolt JM0002116 2 M16-2 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 3 700 Bu 3M Wide OAS Front Leg Brace JM0032833 4 M12-1.75 Gr8.8 YZ Nylon Locking Hex Nut JM0002163 5 M12-1.75 x 50 Gr8.8 YZ Hex Bolt JM0001490 6 700Bu 3M - Front Leg Weldment JM0032752 7 Rear Leg Weldment JM0032734 8 M24-3 x 75 Gr8.8 Hex Bolt JM0002118 9 M24-3 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 10 700Bu 3M Wide - AS Front Leg Brace JM0033211 11 700 Bu 3M Wide Main Frame Weldment JM0032660 12 Auger Rest Handle JM0021843 13 Extension Spring JM0024976 14 Roll Pin JM0009896 21 Lower Level Panels # Description Part. No. 1 OAS Rear Lower Middle Panel JM0033248 2 AS Rear Lower Middle Panel JM0033246 3 OAS Lower Middle Rear Panel JM0035512 4 OAS Wheel Well Shedder Panel JM0033646 5 Straight Auger Rear Bottom Panel JM0035439 6 Wheel Well Shedder Panel JM0033667 7 Straight AS Lower Middle Rear Panel JM0035520 8 Wheel Well Corners JM0002891 9 OAS Wheel Well JM0035508 10 Straight Auger Inside Shedder Panel JM0035471 11 AS Wheel Well JM0035507 12 Straight 16" Bottom Rear Wall Splice Plate JM0035418 13 AS Wall GB Splice Plate JM0032854 14 Straight OAS Lower Mid Front Panel JM0035516 15 Wide Straight Auger - OAS Bottom Panel JM0035353 16 Clean Out Door BT JM0035740 17 Straight Auger AS Bottom Panel JM0035503 18 Straight AS Lower Mid Front Panel JM0035518 19 Wide Straight Auger - Front Lower Panel JM0035351 20 OAS Front Lower Middle Panel JM0036314 21 AS Front Lower Middle Panel JM0036318 Tank Screen 22 # Description Part. No. 1 Main Screen Weldment JM0029703 2 Fender Well Brace JM0029696 3 Rear Tank Screen JM0029699 Rails # Description Part. No. 1 Front Rail Cross Brace JM0033490 2 Wide Front Rail JM0032665 3 Wide AS Rail JM0032678 4 Wide Rear Rail JM0032667 5 Rear Rail Cross Brace JM0033255 6 Rear Slope Corner Braces - AS Bottom Half JM0033711 7 Rear Slope Corner Braces - AS JM0033715 8 Rear Batman Wings - Mid AS JM0033266 9 Rear Batman Wings - Mid OAS JM0033274 10 Rear Slope Corner Braces -OAS JM0033568 11 Rear Slope Corner Brace - OAS Bottom Half JM0033542 12 Wide OAS Rail JM0032661 Mid-Level Panels 23 # Description Part. No. 1 Rear Top OAS Panel JM0033448 2 Rear Top Center Panel JM0033455 3 Rear Top AS Panel JM0033456 4 AS Upper Middle Rear Panel JM0033441 5 AS Upper Middle Middle Panel JM0033433 6 AS Upper Middle Front Panel JM0033430 7 Front AS Upper Middle Panel JM0033434 8 OAS Front Upper Middle Panel JM0033440 9 OAS Upper Middle Front Panel JM0033442 10 OAS Upper Middle Mid Panel JM0033443 11 OAS Upper Middle Rear JM0033445 Sideboard Braces # Description Part. No. 1 Front Tri Gusset JM0032894 2 Front To Rear Brace - Front JM0002682 3 Front To Rear Brace - Rear JM0033997 4 Rear Slope Brace JM0034205 5 X-Bracing JM0034001 6 OAS Tri Gusset JM0032887 7 AS Tri Gusset JM0032885 8 OAS Wall Slope Brace JM0033975 9 AS Wall Slope Brace JM0033830 Top Panels 24 # Description Part. No. 1 OAS Front Corner JM0033505 2 Wide OAS Top Front Panel JM0033458 3 OAS Top Middle Sheet JM0033460 4 OAS Top Rear Panel JM0033462 5 OAS Rear Corner JM0033499 6 Rear Top Panel JM0033492 7 AS Rear Corner JM0033497 8 AS Top Rear Panel JM0033468 9 AS Top Middle Panel JM0033466 10 Wide Straight Auger - AS Top Front Panel JM0035342 11 AS Front Corner JM0035528 12 Wide -Straight Auger Front Corner Panel JM0033474 13 Front Top Panel JM0033472 Light Kit Assembly 1 1 2 2 3 4 5 10 9 y sor ces Ac y sor ces Ac y or s ces Ac 10 6 7 8 11 # Description Part. No. 1 Red Light (LED) JM0034389 2 Amber Light Only JM0018819 3 Extendable Amber Light Assembly (Left Side) JM0018817 4 Extendable Amber Light Assembly (Right Side) JM0018826 5 Wiring Harness for Rear Lights (Each) JM0020437 6 Light Enhancer JM0010566 7 Main Wiring Harness with 7-Prong Connector End JM0020439 8 Limit Switch (for field light) JM0036040 9 Field Light Wire JM0020438 10 Field Light (LED, Grain Cart)(Bullet Lead Ends) JM0000881 11 7-Prong Connecter End Only JM0010528 25 WEIGH SCALE SYSTEMS TITLE Digi-Star 5-Point Scale System For Single Wheel Applications with Bolt-on Axles GT-400 GT-460 # Description Part. No. 1 2 2 JM0000355 JM0019040 JM0015453 3 4 5 5 5 6 7 2-7/8” Weigh Bar, 1” Pin Hole (278WB-T1) GT400 Indicator with Serial Port EZ-150, EZ-2000, EZ-400 (GT400) GT 460 Indicator “Upgrade” includes serial port, Downloader USB port and alpha-numeric key pad (GT-460) Power Cord to Battery, Digi Star (PC-1) 5 Point Junction Box (JB-5) 30’ Standard Cable for J-Box to Indicator (141837) 10’ Long Extension Cord to Mount Indicator in Cab (ECI-1) 20’ Long Extension Cord to Mount Indicator in Cab (ECI-2) External Scale Mount Rear OAS External Scale Mount Rear AS JM0025812 JM0019038 JM0025820 JM0025815 JM0025816 JM0030032 JM0029540 8 Optional “Y” Cable to Connect both Printer and Downloader (403037) JM0025817 9 Flashdrive memory stick-programmed (114991) JM0025819 Adjustable Axle # Description Part. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 AS Axle Insert AS Clamp Plate M24-3 Gr8.8 YZ Nylon Locking Hex Nut Welded 3" x 40" Stroke Hydraulic Cylinder M24-3 x 180 Gr8.8 YZ Hex Bolt OAS Axle Insert OAS Clamp Plate 1"-14 Gr8 YZ Hex Nut 1"-8 x 4-1/2" Gr5 Z Hex Bolt Main Axle Weldment 3/8" male NPT x 3/8" female NPT Street 90 3/8" female NPT x 1/2" male NPT; 90 degree elbow M24-3 x 220 Gr8.8 YZ Hex Bolt JM0030596 JM0030313 JM0002165 JM0031363 JM0031353 JM0030300 JM0030288 JM0019926 JM0016687 JM0030623 JM0030059 JM0010292 JM0031357 26 WEIGH SCALE TITLESYSTEMS Digi-Star 5-Point Scale System Hardware Hardware for Single Wheel and Track System Bolt-on Axles GT-400 GT-460 # Description Part. No. 1 2 2 M6-1 x 20 Gr8.8 YZ Hex Bolt GT400 Indicator with Serial Port EZ-150, EZ-2000, EZ-400 (GT400) GT 460 Indicator “Upgrade” includes serial port, downloader USB port and alpha-numeric key pad (GT-460) Indicator Mounting Bracket, GT460 (MBI-1) Indicator Mounting Bracket, GT400 (MBI-1S) M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt Scale Mount Plate Battery Box with Strap (BB-2) Battery Box Strap Chord Wrap M10-1.5 Gr8.8 YZ SF Hex Nut 6 Point Junction Box (JB-5) Junction Box Mount External Scale Mount Rear AS M24-3 x 75 Gr8.8 Hex Bolt M24-3 Gr8.8 YZ Nylon Locking Hex Nut M24-3 x 130 Gr8.8 YZ Hex Bolt External Scale Mount Rear OAS JM0002120 JM0019040 JM0015453 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 27 JM0019648 JM0000361 JM0002093 JM0000362 JM0000365 JM0000364 JM0000363 JM0002154 JM0019038 JM0000366 JM0029540 JM0002118 JM0002165 JM0031228 JM0030032 Top Auger Assembly 23 28 24 25 Top Auger Assembly # Description Part. No. 1 16” Straight Auger Top Tube Weldment JM0035069 2 1-3/4" x 4" Hydraulic Cylinder JM0018564 3 3" x 24" Welded Cushion Cylinder JM0025661 4 Long Fold Main Link JM0035725 5 Master Link w/ Keeper JM0035075 6 Main Link Pivot Spool JM0020453 7 1 1/4 Pin Keeper JM0035930 8 Auger Hinge Pin Weldment JM0022086 9 Tele Spout Main Linkage Rod JM0035034 10 1 1/4 ID x 2 1/2 O.D. x 1/8 ZN USS FLat Washer JM0020322 11 1/2"-13 x 5-1/2" HHMB Grade 5 Zinc JM0001498 12 1-1/4"-12 PN Gr5 Hex Jam Nut JM0001606 13 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511 14 Springs JM0018559 15 1 1/4” 4-Bolt Flange Bearing, 33/64 Bolt Hole JM0018560 16 Spacer 1-1/4” Long JM0021646 17 1 3/4” x 4” Hydraulic Cylinder JM0018564 18 Field Light (LED) JM0037154 19 16" Side Shooter Weldment - Straight JM0034901 20 16" Telescoping Spout Weldment JM0035731 21 16" Tele Spout Rubber Spout JM0036682 22 16” GC19T Bottom Flighting Weldment JM0035919 23 Straight 16in Spout to Seed JM0039307 24 10” Flex Hose Clamp - Lundell Plastics JM0010502 25 10” dia x 12’ Long 2 Stage Tele Spout with Handle JM0030265 26 Sleeve Composite Bearing JM0021957 *-R = Red *-B = Blue *-G = Green *-Y = Yellow When requesting an item with color, end the part number with -R, -B, -G, or -Y. (e.g. JM0000000-R) 29 Lower Auger Assembly # Description Part. No. 1 Straight Auger - Bottom Tube Weldment JM0035375 2 Indicator Rod JM0000079 3 Guide Rod JM0016646 4 Auger Hanger JM0024419 5 Drive Dog Weldment JM0024412 6 GC19T Bottom Flighting - 16" w/ 4.5" Pipe (154 3/8”) JM0036634 7 2” x 36” Welded Cylinder JM0018523 *-R = Red *-B = Blue *-G = Green *-Y = Yellow When requesting an item with color, end the part number with -R, -B, -G, or -Y. (e.g. JM0000000-R) 30 TITLE 12 Series Hydraulic Hoses & Cylinders 3 1-3/4” x 4” Hydraulic Cylinder 4 2” x 36” Hydraulic Cylinder “Tip-Spout Cylinder” “Door Cylinder” 16 5 6 8 7 15 15 14 10 9 17 13 11 Couplers 3” x 24” Hydraulic Cylinder (Welded to Shell) 1 12 “Fold Cylinder” 2 2” x 36” Hydraulic Cylinder “Door Cylinder” 3” x 24” Hydraulic Cylinder “Fold Cylinder” 1-3/4” x 4” Hydraulic Cylinder “Tip-Spout Cylinder” 1/2” Couplers (Welded to Shell) # Description Part. No. # Description Part. No. 1 Hydraulic Hose 1/4” x 212” (812) JM0030611 9 Lift Cylinder Hydraulic Hose 1/4” x 21” JM0024896 1 Hydraulic Hose 1/4” x 240” (1012, 1112, 1312, 1412) JM0024985 10 Hydraulic Hose 1/4” x 346” (812) JM0027896 2 Hydraulic Hose 1/4” x 212” (812) JM0030611 10 Hydraulic Hose 1/4” x 308” (1012,1112, 1312, 1412) JM0024984 2 Hydraulic Hose 1/2” x 240” (1012, 1112, 1312, 1412) JM0024985 11 3/8” male NPT x 3/8” female NPT x 3/8” female NPT; Street T JM0018266 3 Hydraulic Hose 1/4” x 61” (812) JM0024905 12 3” x 24” Welded Cushion Cylinder JM0019644 3 Hydraulic Hose 1/4” x 43” (1012, 1112, 1312, 1412) JM0024904 13 Hydraulic Hose 1/4” x 456” (812) JM0030610 4 Hydraulic Hose 1/4” x 29” (812) JM0030609 13 Hydraulic Hose 1/4” x 474” (1012, 1112, 1312, 1412) JM0024982 4 Hydraulic Hose 1/2” x 43” (1012, 1112, 1312, 1412) JM0024906 14 1/4” male NPT swivel with .032 orifice JM0020113 5 2” x 36” Welded Cylinder JM0018523 15 1/4” male NPT X 1/4” female NPT rigid; 90 degree elbow JM0020115 6 Hydraulic Hose 1/4” x 324” (812) JM0030600 16 Hydraulic Hose 1/4” x 456” (812) JM0030610 6 Hydraulic Hose 1/4” x 290” (1012, 1112, 1312, 1412) JM0024983 16 Hydraulic Hose 1/4” x 482” (1012, 1112, 1312, 1412) JM0024982 7 3/8” female NPT x 1/2” male NPT; 90 degree elbow JM0010292 17 1-3/4” x 4” Hydraulic Cylinder JM0018564 8 PC-37 Check Valve JM0018233 31 Roll Tarp Assembly Rear Endcap Front Endcap Tarp Stand-Off Prop-Up Bars Crank Handle U-Joint Crank Handle Holder Tarp Assembly 32 Roll Tarp Assembly # Description Part. No. 1 Front End Cap Plate JM0001573 2 Tarp Nylon Riser JM0000196 3 Front Arched End Cap JM0001572 4 M6 x 14 Gr8.8 YZ Hex Bolt JM0031837 5 M6 Gr8.8YZ SF Nylon Locking Hex Nut JM0002167 6 M6 x 16 Gr8.8 YZ Hex Bolt JM0031839 7 Rear Arched End Cap JM0001574 8 3/8”-16 Gr5 Z J-Bolt JM0001519 9 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 10 Rear End Cap Plate JM0001575 11 M6 Flat Washer JM0019447 12 Tarp Standoff JM0001889 13 1/4” x 1-1/2” Self Tapping Screw JM0001571 14 Upper Adjustable Bow Support 13” JM0021404 15 M10 x 25 Gr8.8 YZ Hex Bolt JM0031355 16 M10 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 17 Lower Adjustable Bow Support 19” JM0000179 17 Lower Adjustable Bow Support 27” JM0021403 18 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt JM0001659 19 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 20 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 21 M6 x 65 Gr8.8 YZ Hex Bolt JM0002121 22 M12 Gr8.8 YZ Nylon Locking Hex Nut JM0002163 23 Roll Tarp - Handle Hanger PP JM0002967 24 Roll Tarp - Handle Hanger Rubber Flap JM0002551 25 1/2” USS Flat Washer JM0003082 26 M12 x 35 Gr8.8 YZ Hex Bolt JM0020955 27 Crank Holder JM0000164 28 3/16” Cable (1010, 1120) JM0021408 29 Tarp Roll Tube Weldment JM0036753 30 Tarp with Rivets JM0036747 31 1” Square Tie-Down Tube JM0036749 32 Tightening Lip Front JM0036352 32 Tightening Lip Rear JM0036356 33 Arched Tarp Bows JM0001585 34 Crank with Splined U-Joint JM0019888 35 Yellow Cap JM0018963 36 M10 x 50 Gr8.8 YZ Hex Bolt JM0001486 37 Tarp Stop Bracket JM0000187 38 Cable Clamp-Small JM0001514 39 U-Joint JM0001517 33 Spring Return Assembly 34 # Description Part. No. 1 2 Spring Return Assembly Spring Return Cable JM0012965 JM0012981
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