O_nitrogro_4.12.17 O Nitrogro 4.12.17
User Manual: o_nitrogro_4.12.17
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OPERATORS MANUAL Rev. 10.10. 2016 NITRO-GRO PRECISION APPLICATOR 5010 5016 J. & M. Mfg. Co., Inc. 284 Railroad Street - P.O. Box 547 Fort Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 www.jm-inc.com Table of Contents 4-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . To the Dealer 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Information 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt Torque Chart 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Rules 10-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Components 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Operation Checklist 16-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial Operation 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheel Spacing 19-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick Start 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Break in Period 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trouble Shooting 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service/Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage 24-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Signs 26-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Parts 42-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fertilizer Hose Routing 46-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Schematic 50-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Kits 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liquid Control System(Raven Controller) 2 3 To The Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted. EXPRESS WARRANTY: J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee. Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co., Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance. Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is effective only if the warranty registration card is returned within 30 days of purchase. This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modification or repair, (ii) accident, abuse or improper use, (iii) improper or insufficient maintenance, or (iv) normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this implied, with respect to tires or other parts or accessories not manufactured by J. & M. Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. In no event shall J. & M. Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co., Inc’s. option. This is the entire agreement between J. & M. Mfg. Co., Inc. and the Owner about warranty and no J. & M. Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J. & M. Mfg. Co., Inc. The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes. SERVICE: The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specified. Observe all safety information in this manual and safety signs on the equipment. For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and equipment to handle all your needs. Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model No: 5010-5016 NitroGro Applicator Serial No: ________________________ Date of Purchase: ____________ Purchased From: ________________________________________________________________________________ Provide this information to your dealer to obtain correct repair parts. 4 Serial Number Serial Number Location Serial Number________________ Model Number________________ Standard practice when ordering parts or obtaining information from your dealer requires the serial number and model number. Have numbers available before making contact. Dealer Set-Up • Adjust wheels to desired width. (page 18) • Move light brackets so that the amber light sticks out past the wheels.(page 18) • Slide coulters down and reattach hoses • Run water into the tank, turn pump on and check for leaks • See set-up instructions in the ACE Pump Manual • See set-up instructions in the ACE Pump Manual • Turn on 3-section valves and check for flow to each row • Inspect the unit for loose nuts, bolts, etc. • Check all bearings and grease fittings for proper lubrication. • Make sure that working parts move freely and function as intended. • Check the hydraulic cylinders, hydraulic hoses, fertilizer fittings, and seals for leaks. WARNING - Use cardboard or wood to check for leaks. • Make sure that the lug nuts are tightened and all tires are inflated properly. • Check that all of the safety decals, reflective decals, and the slow moving vehicle sign are properly located. • Make sure that all the lights function properly. 5 General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your nitrogen applicator in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating: 1. Is instructed in safe and proper use. 2. Reviews and understands the manual(s) pertaining to this machine. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death. This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if not avoided, will result in death or serious injury, and includes hazards that are exposed when guards are removed. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. IMPORTANT Indicates that failure to observe can cause damage to equipment. NOTE Indicates helpful information. Note: The right and the left hand sides of the implement are determined by facing the same direction that the applicator will travel when moving forward. 6 Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M (JUL 96) SAE SERIES A TORQUE CHART A Diameter (Inches) 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE Bolt Head Identification SAE Grade 2 (No Dashes) SAE 2 Wrench Size 6 x 1.0 8 x 1.25 10 mm 13 mm SAE 5 LBS.-FT. 7/16” 1/2” 9/16” 5/8” 3/4” 13/16” 15/16” 1-1/8” 1-5/16” 1-1/2” (Millimeters) Thread Pitch SAE Grade 8 6 Radial Dashes MARKING ON HEAD Wrench Size 8.8 LBS.-FT. N-m 13 26 47 75 115 164 230 403 642 979 Metric Grade 8.8 14 27 49 78 120 171 240 420 669 1020 Metric Grade 10.9 COARSE THREAD FINE THREAD MARKING ON THREAD MARKING ON THREAD Metric 10.9 6 15 N-m 18 37 67 106 163 232 325 569 907 1383 10.9 Metric Bolt Head Identification Metric 8.8 8 20 SAE 8 LBS.-FT. 10 19 35 55 85 121 170 297 474 722 N-m 8 17 31 48 75 106 149 261 416 634 6 12 23 36 55 78 110 192 306 467 METRIC SERIES A TORQUE CHART Diameter & SAE Grade 5 3 Radial Dashes 11 27 Metric 8.8 8 20 8 21 Diameter & (Millimeters) Thread Pitch Metric 10.9 6 16 11 29 8 22 6 x 1.0 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25 12.1.75 14 x 2.0 18 mm 21 mm 68 109 50 80 94 151 70 111 75 118 55 87 103 163 76 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 12.1.25 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 623 460 495 365 684 505 22 x 1.5 635 1283 24 x 2.0 30 x 2.0 22 x 2.5 34 mm 451 332 24 x 3.0 30 x 3.0 36 mm 46 mm 571 1175 421 867 790 1626 583 1199 623 1258 459 928 861 1740 TIGHTENING WHEEL NUTS Standard 3/4” wheel bolts should be tightened to torque 500 Ft.-Lbs. During initial operation of the applicator and then checked for proper torque after every 1 hour of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep nuts tight. The correct tire pressure for the 380-90R46 tire is 64 PSI. 7 Specifications SPECIFICATIONS 5000 Series Applicators Tank Size 1,000 Gallon 1,600 Gallon Base Width 30’-0” 40’-0” Ground Clearance 34” 34” Row Spacing* 20”, 30” 20”, 30” Number of Coulters 11, 13, 15, 17, 23, 25 11, 13, 15, 17, 23, 25 Coulter Style Grove Engineered Products (GEP) Grove Engineered Products (GEP) Fertilizer Delivery Knife or Injection Knife or Injection Wing Flex Standard 8º Flex Up - 6º Flex Down Standard 8º Flex Up - 6º Flex Down Can be operated rigidly Can be operated rigidly Wing Kick Standard Standard Coulter Frame Tubing 7” x 7” Toolbar 7” x 7” Toolbar Hydraulic Down Pressure Standard Standard Standard Hydraulic Driven Pump Ace Pump Ace Pump Optional Ground Driven Pump John Blue John Blue Wheels 46” w/IF380/90R46 Firestone Tires 46” w/IF380/90R46 Firestone Tires Transport Width 15’-0” 15’-0” Transport Height 12’-6” 12’-6” Transport Length 16’-8” 20’-8” Pin To Axle 12’-0” 14’-0” Flow Monitors Optional Optional Depth Control Spools Optional Optional Quick Fill 2” Fill Standard - 3” Fill Optional 2” Fill Standard - 3” Fill Optional Wash Tank Standard 9 Gallon Wash Tank Standard 9 Gallon Wash Tank Empty Weight 10,500 lbs. 10,900 lbs. Tongue Weight Empty 2,700 lbs. 2,800 lbs. Tongue Weight Loaded 2,900 lbs. 3,000 lbs. * Other Row Spacing Available Upon Request 8 Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer. SAFETY Understand that your safety and the safety of other persons is measured by how you service, and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work. The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations. A frequent cause of personal injury or death is from persons falling off equipment and being run over. Do not permit persons to ride on this machine. Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces. Collision of high speed road traffic and slow moving machines can cause personal injury or death. On roads, use flasher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster traffic pass. Keep all safety shields in place. Keep hands, feet, hair and clothing away from moving parts while unit is in operation. Make sure that everyone is clear of equipment before applying power or moving the machine. Make sure that the implement is fastened securely to the tractor by using the proper hitch pin, clip and safety chains. Do NOT exceed speeds in excess of 20 MPH. Also be sure slow moving vehicle emblem is attached to rear of transport. Before unhooking the implement from the towing unit, be sure to properly block the wheels to prevent the implement from moving. Be sure the jack assembly is positioned in the park position and the weight has been transferred to the jack assembly before unhooking the implement. Avoid high pressure fluids. Escaping fluid under pressure can perpetrate the skin causing serious injury. Always relieve pressure before disconnecting hydraulic lines. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair. 9 NitroGro Components Holding Tank Light Bar Flow Monitors (Optional) Hitch Down Pressure Relief Valve Toolbar Down Pressure Gauge Gauge Wheel 3-Section Boom Flow Meter Shut Off Coulter Butterfly Valve Spike Valve Agitation Valve Strainer Rinse Tank Tank Fill Valve 2” or 3” 10 Hydraulic Pump Flow Monitors Optional Flow Monitors are available to allow the operator to see the rate of flow to each coulter through a floating ball located inside the transparent inspection tube. Each coulter is connected with a separate supply hose. Down Pressure Relief Valve The Down Pressure Relief Valve provides adjustable hydraulic pressure to force the coulters on the wings into the ground while allowing the wing to flex up and down as needed to follow the contour of the ground. Clockwise = Increased Pressure Tool Bar Down Pressure Gauge IMPORTANT - Do Not Exceed 1,350 PSI on the Down Pressure Gauge. It is VERY IMPORTANT NOT TO EXCEED 1,350 PSI of pressure on the Down Pressure Gauge. Doing so may cause damage to the inner wing fold cylinders. (See the Toolbar Down Pressure Gauge) Counter Clockwise = Decreased Pressure Hydraulic Pump IMPORTANT - Do Not Exceed 7 Gallons Per Minute Max Hydraulic Fluid Input. The Nitro-Gro Applicator is equipped with the Ace FMC-150-HYD-206 pump. This pump requires 7 GPM maximum hydraulic fluid input. The Hydraulic Pump is located at the rear of the unit below the tank and near the tank outlet to provide faster pump priming and prevent cavitation. Turn the hydraulic flow of the tractor all the way down before you put the hydraulic fertilizer pump into use. The applicator pump only requires 7 GPM of hydraulic flow to make 120 GPM of fertilizer flow. If you don’t turn down the tractor hydraulic flow to the pump, damage will occur. (See Set-Up Instructions in the pump manual.) 11 Coulter The number of coulters is determined by the number of rows (usually one less or one more). So the number of rows will be even, and the number of coulters will be odd, since you are placing the nitrogen between the rows. Example, a 16 row unit will have either 15 or 17 coulters. A 16 row applicator with 15 coulters is considered a “one-down” unit. Similarly, a 16 row applicator with 17 coulters is considered a “one-up” unit. Hand Wash Tank Hand Wash Tank allows user to clean chemicals spills from their hands quickly and easily. 12 Transport Latches The Transport Latches are designed for safe transport. When the Transport Latches are resting on the Main Frame and the pins are installed, the Nitro Gro Applicator can not lower. Shut-Off & Fill Valve The Nitro-Gro Applicator is standard equipped with a 2” Shut-Off and Fill Valve. There is an upgrade option for a 3” Shut-Off and Fill Valve. The 3” Valve will allow a quicker fill. Strainer The Nitro-Gro Applicator is standard equipped with a strainer designed to remove dirt and debris from the fertilizer to prevent downstream clogs. 13 Agitation Valve (Hydraulic Pump Units Only) The Agitation Valve is designed to allow air to escape from the pump so it can easily prime. When you’re running in the field, a little liquid runs through the Agitation valve back to the tank. (You will need to adjust the amount of agitation.) The Agitation Valve can also be used to evenly mix additives by running the pump with the electronic control valves closed. Optional Ground Drive Pump The John-Blue Ground Drive pump comes in either single or double piston configuration. It does not require any control valves. The rate is controlled by an adjustment on the pump and it naturally compensates for different speeds since it is driven off of the main frame wheel. 14 Pre-Operation Checklist PREPARING THE NITRO-GRO APPLICATOR: IMPORTANT - Before putting the applicator into operation, check the machine for damaged or worn parts and replace as necessary. Only use a tractor with sufficient power and weight to operate the applicator.( For 16 Row 170 HP, 12 Row 130HP) Be sure the applicator is properly attached to the tractor, the pin is properly secured, and (if equipped) the safety chain(s) are properly installed. Inspect all safety decals for visibility and remove any debris. Lights and SMV: The SMV Emblem has to be positioned with a point of the triangle upward and as near to the rear and centered or as near to the left of center of the unit as practicable. Also the SMV emblem needs to be located two to ten feet above the ground measured from the lower edge of the emblem. Before transporting make sure that all of the lights, reflectors and the SMV emblem are clean and visible. Hardware: Make sure all hardware is properly fastened according to the Bolt Torque chart found in this manual. Recheck all hardware for tightness after the unit has been operated for several hours. Check that all pins and retaining rings are in good condition. Replace any pins or retaining rings that are worn, damaged or missing. Hydraulic Hoses: Check the hydraulic hoses to make sure they are not rubbing against sharp edges, are not kinked and not twisted. Hoses should be secured to the applicator with nylon tie straps. Check hoses and fittings for hydraulic leaks. Tighten or replace as necessary. Lubrication: Lubricate the Nitro-Gro applicator according to the Lubrication Schedule outlined in the SERVICE section of this manual. (page 18) Tires and Wheels: Check the tire pressure in the transport tires and make sure the tire pressure is equal. The recommended tire pressure is 64 PSI. Make sure the wheel lug nuts are tightened to 500 Ft. Lbs. Check the wheel lug nuts before initial operation and after the unit has been operated for several hours to ensure the lug nuts remain tight. Make sure the pressure of the Gauge Wheels is 45 PSI and the (optional) Ground Drive Pump Tire is 15PSI. Tighten the Gauge Wheel and Drive Pump Tire lug nuts to 121 Ft.Lbs. Filling the tank: Make sure the area is clear of bystanders when filling the tank. Always wear protective clothing, gloves, and masks when handling fertilizer/chemicals. Follow the fertilizer/chemical manufacturers instructions exactly when filling the tank. Keep the lid on at all time to keep debris out of the tank. Fertilizer Pump: Raise the toolbar with wings unfolded and turn on the fertilizer pump. Check that there is liquid coming out of each injector. Clean injectors if necessary. Replace injectors accordingly. (If equipped with Ground Driven Pump, raise coulters out of the ground and spin the drive wheel by hand.) Unfolding the Wings: It is recommended unfolding the side wings in the field. Keep all bystanders away while unfolding the wings. 15 Hitching and Unhitching the Applicator Connect the applicator to the tow vehicle using a hitch pin and make sure a retaining pin is secured in the hitch pin. Always attach the safety chains to the applicator and the tow vehicle. WARNING – Before unhooking the applicator, unpin the jack from storage poision, and lock it in the usage postion lower the jack stand to the ground until weight of the applicator is transferred to the jack. Keep hands and feet away from the jack stand when lowering. Remove the Hitch Pin and unhook the safety chains. WARNING – Always relieve hydraulic system pressure before disconnecting hoses from tractor or servicing hydraulic system. See the tractor’s operators manual for proper procedures. Disconnect the hydraulic hoses. Install dust covers over the hose plugs and outlets. When not in use the jack handle is stored under the tongue. Connecting the Hydraulic Hoses Connect the hoses so that the toolbar raises when the tractor control lever is pulled back and lowered when the control is pushed forward. Hook up hydraulic lines. Set #1 - Green Hoses - Raise & Lower/ Wing Kick/ Down-pressure Set#2 Red Hoses -Wing Fold Set#3 - Black Hoses - Hydraulic Pump (Hook the return hose to low pressure return port at the tractor) Transporting Comply with ALL state and local laws governing highway safety and regulations when moving machinery on public roads. Be sure an SMV (Slow Moving Vehicle) emblem is in place and clearly visible on the rear of the applicator. The SMV Emblem has to be positioned with a point of the triangle upward and as near to the rear and centered or as near to the left of center of the unit as practicable. Also the SMV emblem needs to be located two to ten feet above the ground measured from the lower edge of the emblem. Make sure all lights are clearly visible and working properly BEFORE highway travel. Be sure the amber, red and orange retro-reflective tape on the implement is in place and clearly visible. The transport speed should not exceed 10 MPH in the field or over rough terrain. Highway transportation speed should not exceed 20 MPH Reduce transport speed when necessary to maintain full control of the implement at all times. The ground drive pump transport lock should be in place before transporting the Nitro-Gro. The toolbar transport locks should have the locking pins in place before transport. 16 Fertilizer Pump Your Nitro-Gro Applicator is equipped with the Ace FMC-150-HYD-206 pump. Note: Refer to the pump’s owners manual to regulate the hydraulic flow to the pump. Attach the pump hydraulic hoses to the tractor so the pump operates in the lower/retract position. The pump can then be turned off in the forward ”float” position. Turning the pump off in “float” instead of “neutral” allows the hydraulic system pressure to equalize and prevents the occurrence of damaging pressure spikes. The return line should be connected to a low pressure return port if available. The low pressure return port routes oil directly to the reservoir minimizing return line pressure. Low return line pressure extends the motor seal life and increases operating efficiency. WARNING- Failure to regulate oil flow will cause motor failure. Note: Refer to the pump’s owners manual to locate your tractor model and follow the appropriate setup instructions. WARNING- Not a suitable pump for flammable liquids. Folding & Unfolding • Raise the toolbar to take the weight off of the transport latches and unpin the transport latch/wing • Unfold the wing assemblies. On 40ft units, one cylinder will unfold the inner wing section and another cylinder will unfold the outer wing section. The inner wing will automatically fold to the wing “kick-up” position, then unfold the outer wing section until it is in alignment with the inner wing section • (Pre 2017 Models) After the outside wing is unfolded, to lower the center toolbar to the ground. The center section will lower first until the toolbar raise/lower cylinders reach the cylinders stops which sets your depth. As soon as the cylinder stops against the cylinder spacers, pressure will build and allow the wing kick cylinder to fold the winds down parallel with the center section. • (2017 & Newer) After the outside wing is unfolded, lower the toolbar to the ground, adjust the flow control on the down pressure cylinder so the wing coulters come into contact with the ground at the same time as the center coulters. • When you raise the unit up, the entire toolbar raises up until the toolbar raise/lower cylinders are fully extended, then the wings will start to fold to the kick-up wing position. • Once the wings are in the kick-up position the outside wing section can be folded against the inside wing section. After the inside and outside wing sections are folded together, the wings can continue to be folded until the transport Latch/Wing Rest is engaged against the center base weldment. • Slightly lower the toolbar to allow weight to the Transport Latches/ Wing Rest. (Note: If you lower the toolbar too far the wing -kick cylinder will begin to extend and the wings will begin to unfold.) 17 Adjusting the Feild • The center section of coulters should be set first. The Toolbar Cylinders have spacers included. Add or remove spacers until the center section is positioned at the appropriate depth. Lower the unit until the lift cylinders bottom out on the stroke control spacers. Add or remove stroke control spacers until the center toolbar section reaches desired application depth. It is a good idea to be moving forward when lowering the toolbar. When the center section of the toolbar is set to proper depth. • After the toolbar is set with the cylinder spacers, adjust the wing gauge wheel setting until the wings are level with the base section and the entire toolbar is flat and even. Once the toolbar is set and leveled, further adjustment is typically not necessary. Down Pressure • Set the down pressure just high enough to keep the gauge wheels in contact with the ground. Excessive pressure can cause premature wear on wing pivots and gauge wheels. Wheel Spacing • To set up the Applicator for 20” or 30” rows use the inside hole. This will set the wheel spacing at 120”. • To set up the Applicator for 22” rows use the outside hole. This will set the wheel spacing at 132”. When shipped the light bar will be attached using holes A and B. The light bracket needs to be positioned so that the Amber light is out past the wheel. NOTE - When changing the wheel spacing it may be necessary to move the Light Brackets so the Amber Light is out past the wheel. • For 20” and 30” row spacing use holes B and C. • For 22” rows use holes C and D. A 18 B C D Operation 1) Hook tractor to Nitro-Gro and adjust hitch so that frame on applicator is level or tilting back slightly. 2) Hook up hydraulic lines. Set #1 - Green Hoses - Raise & Lower/ Wing Kick/ Down-pressure Set#2 - Red Hoses - Wing Fold Set#3 - Black Hoses - Hydraulic Pump IMPORTANT - For the black hoses hook the return hose to a low pressure return port at the tractor. 3) Raise the unit to relieve pressure on transport latches and wing rests. Remove transport latch pins and place in storage holes next to the lock holes. Lift Cylinder Spacers 4) Unfold the unit. 3) Lower the unit until the lift cylinders bottom out on the stroke control spacers. Add or remove stroke control spacers until the center toolbar section reaches desired application depth. It is a good idea to be moving forward when lowering the toolbar. Orifice 6) Adjust the wing Gauge wheels so that the coulters on the wings are at the same depth and the toolbar is level when lowered. 5) Using the desired rate of application (GPA) and speed of application (MPH), use the supplied orifice sizing chart on pages 50-51of this manual to determine which orifices will provide optimal application pressure. Install the orifices in the check valve unit above each row unit that is mounted on the coulter shaft. NOTE – The unit will be either be set up to skip a row, “One Down”, or re-apply the outside row,”One Up”. -If the unit is set up as “One Down” (11 or 15 coulters) then the outside coulters on each end of the unit will need to be 1.5x rate of the other coulters. -If the unit is set up as “One Up” (13 or 17 coutlers) then the outside coulters on each end of the unit will need to be 0.5x rate of the other coulters. 7) Put some water in the tank and check for leaks. IMPORTANT - Before proceeding to the next step make sure that the valve is open to the pump. NEVER run the pump dry. 6) With the valve to the pump open perform the initial setup of the pump as outlined in the pump owners manual. After the pump is set up recheck the applicator for leaks. 7) In-field adjustment of hydraulic down-pressure: Adjust so that the coulters are staying at desired depth with the least amount of hydraulic pressure necessary. IMPORTANT - DO NOT exceed 1,350 PSI. 8) Adjust tractor hydraulic flow on the Raise and Lower/Wing Kick/Down-pressure circuit as low as possible while maintaining a reasonable toolbar raise and lower speed. This will help prevent creating excess heat in the hydraulic system as this circuit provides continuous toolbar down-pressure. 9) Fold the wings up for transport. IMPORTANT - Be sure to have the toolbar fully raised before folding the wings up! Failure to do so will result in damage to the unit. 19 Quick Start For The Raven 440 Coutroller With Phoenix 10 GPS Initial Console Programming HINT: If you enter the wrong value when entering your data press “ENTER” then press “ENTER” again and re-enter your value again. • Select the unit of measure by pressing the CE button until the desired until of measure appears in the display and press “ENTER” NOTE - The unit of measure for the United States is Volume per Acre. • Select the type of sensor being used (SP2) by pressing the CE button until the desired sensor type appears in the display and press “ENTER” • The message “CAL C-SD STANDARD VALVE” will appear in the console’s display. Press “ENTER” • The message “CAL SELF TEST 00” will appear in the console’s display. Press the BOOM CAL 1 button and enter the value shown in the table. To store the values press “ENTER” (the enter button will light up) input the value and then press “ENTER”. Your value is now stored. Repeat for Boom 2 and 3. Use the arrow keys to advance to the remaining booms. Boom # 12 Row 16 Row Boom 1 105 165 Boom 2 150 150 Boom 3 105 165 Boom 3 Boom 2 Boom 1 • Press the “SPEED CAL” button and input the appropriate speed cal. value for the type of sensor being used and press “ENTER” NOTE - For the PHOENIX 10 the speed cal. is 785. • Press the “METER CAL” button and enter the meter cal. value stamped on the flow meter’s identification tag. NOTE - The meter cal. value is 720 gallons. • Press the “VALVE CAL” button and input the calibration number that corresponds with the control valve being used and press “ENTER”. NOTE - For this unit the valve cal. is 2123. • Press the “RATE 1 CAL” button and “ENTER” the Rate 1 value. Refer to the “Calculate the Rate 1 and Rate 2 Cal Values” section of the Raven SCS 440 manual and press “ENTER”. • Press the “RATE 2 CAL” button and “ENTER” the Rate 2 value. Refer to the “Calculate the Rate 1 and Rate 2 Cal Values” section of the Raven SCS 440 manual and press “ENTER”. • The initial console programming is now complete, and the flashing “CAL” in the console’s display should turn off. If it does not, repeat the procedure starting from the first step above. • These settings will be stored and the previous steps do not need to be repeated after powering OFF/ON. RESET: If an entry or selection error is made during any steps of this procedure, turn the POWER switch to the OFF position, press CE and hold while turning the POWER switch to the ON position to reset the console. HINT: If you enter the wrong value when entering your data press “ENTER” then press “ENTER” again and re-enter your value again. 20 Break In Period First 30 minutes of operation: 1. Check that all coulters and nozzles are clean and working properly. Clean and adjust accordingly. 2. Check all hydraulic and chemical lines. Be sure none of them are kinked, pinched or leaking. Adjust lines accordingly. 3. Re-torque all of the wheel bolts. 4. Check all other fasteners and hardware. Adjust accordingly. 5. Lubricate all grease fittings. After 4 hours of operation: 1. Check that all coulters and nozzles are clean and working properly. Clean and adjust accordingly. 2. Check all hydraulic and chemical lines. Be sure none of them are kinked, pinched or leaking. Adjust lines accordingly. 3. Re-torque all of the wheel bolts. 4. Check all other fasteners and hardware. Adjust accordingly. After 10 hours of operation: 1. Check that all coulters and nozzles are clean and working properly. Clean and adjust accordingly. 2. Check all hydraulic and chemical lines. Be sure none of them are kinked, pinched or leaking. Adjust lines accordingly. 3. Re-torque all of the wheel bolts. 4. Check all other fasteners and hardware. Adjust accordingly. After the 10 hours of operation break in period check, begin the standard maintenance schedule as described in the service section of this manual. 21 Troubleshooting WARNING - MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE APPLICATOR. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY. Possible Cause... Trouble... Possible Remedy... • Actuating raise/lower remote instead of fold/unfold remote • Use fold/unfold remote • Transport latch pins still in transport position Pressure still on transport latches • • Remove and place field use position Raise toolbar to relieve pressure on transport latches before lowering • Faulty hydraulic coupler • Replace with new coupler Center toolbar section too deep or too shallow • Lift cylinders have improper combination of cylinder spacers • Add or remove spacers as necessary Wings are tilted up from center toolbar section • • Gauge wheels set too low Hydraulic down pressure not set high enough Center toolbar section set too deep • • Gauge wheels set too high Center toolbar section set too shallow • • Move gauge wheels down Remove cylinder spacers from lift cylinders • Fertilizer pressure gauge showing high pressure when applying fertilizer • • • Orifices too small Plugged knives Kinked hoses Speed too fast • • • • Install larger orifices Clear debris Adjust hoses as necessary Slow down Unable to maintain set application rate • • • Clogged Strainer Orifices too small Agitation valve too far open • • • Clean strainer Install larger orifices Adjust valve as necessary • • Tank valve clogged Agitation valve closed • • Unclog valve Open valve Wings only partially unfold Toolbar will not lower • Toolbar will not raise or lower Wings will not fold out or unfold • Wings are tilted down from center toolbar section Hydraulic pump will not prime • • • Move gauge wheels up Increase pressure be fore turning adjustment knob clockwise Add cylinder spacers to lift cylinders *Refer to the ACE hydraulic pump manual, raven controller manual, and CDS-John Blue pump manual for additional trouble shooting information. 22 Service To prolong the life of your Nitro-Gro applicator, perform the following on a regular basis: 1. Grease coulter hubs, 2 pumps every 50 hours. 2. Check lighting before over the road transport. Make sure lights and SMV emblem are clean from dirt and field debris. 3. Check implement for damage, cracked welds, loosened hardware, etc. After the unit is repaired promptly repaint to prevent further damage. 4. Check hydraulic system for leaks and hose damage, twists or kinks and repair as needed. 5. Check fertilizer handling system for leaks and hose damage, twists or kinks and repair as needed. 6. Check tire pressures and lug nuts periodically and adjust as required. 7. Grease Wheel Hubs. 8. Grease jack. Storage To prolong the life of your Nitro-Gro applicator, perform the following before placing the implement in storage: 1. Remove dirt and debris that may cause rusting. 2. Repaint any areas where the paint has been chipped, scratched or worn away. 3. Coat all earth moving surfaces with a suitable rust preventative. 4. Inspect for damaged or worn parts and replace before next use. 5. Lubricate coulter hubs. 6. Replace all worn, torn and faded decals and reflectors. 7. Store the implement inside away from inclement weather. 8. Flush all fertilizer from the system. 9. Cover Flow Monitors from the sunlight. If the Flow Monitors are exposed to the sun for a long period of time they will turn cloudy and hard to see through. 10. To winterize your Nitro-Gro you need to drain the tank and all fertilizer hoses. Once the system is drained add Marine RV Anti Freeze. Run the Anti Freeze thru the strainer, valves, check valves, and the orifices. 23 Safety SIgns ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing # Description: Decals Part. No. 1 Grease Decal JM0015104 2 Warning - Pinch Point JM0014994 3 Down Pressure Decal JM0035892 4 Warning - Insert Pin Be For Road Transport JM0038103 5 Danger - Electrocution Hazard JM0035887 6 Caution - Observe Instructions JM0035881 7 Danger - Crushing Hazard JM0035883 8 J&M Oval JM0038110 9 Warning - Towing Stability JM0035882 10 Warning - High Pressure Fluid JM0035880 11 NitrGro with J&M Decal JM0039474 12 Open Tank Maintenance Valve JM0039478 13 Close Tank Fill Valve JM0035891 14 Open Agitation Valve JM0039479 15 Check Filter Daily JM0035884 16 Ground Drive Adjustment JM0038102 17 Ground Drive Tire Pressure JM0038101 18 2.0 x 9.0 Red Reflective Strip JM0009945 19 2.0 x 9.0 Fluorescent Orange Strip JM0009944 20 Nitrgro Logo5010L JM0038114 20 Nitrogro Logo5010R JM0038116 20 Nitrogro Logo5016L JM0038117 20 Nitrogro Logo5016R JM0038118 21 NitroGro Decal JM0039473 22 J&M Website JM0038108 23 2.0 x 9.0 Reflective Amber Strip JM0009946 24 Jack Handle Storage JM0038105 25 Warning - Cylinder Stops JM0035890 26 Check Tire Pressure JM0038097 27 Tighten Lug Nuts JM0035885 24 Safety Signs 5 2 4 3 2 1 1 6 7 9 10 7 11 12 13 19 20 16 15 14 18 17 22 21 23 8 26 2 25 24 25 27 5000 Flow Monitor 6 Row Flow Indicator Manifold # Description Part. No. 1 20511-00 O-Ring x .38in Hose Barb 90 Deg JM0024469 1 3/8 Hose Clamp (Not Shown) JM0039206 2 20513-00 O-Ring x .75in Hose Barb 90 Deg JM0024468 2 3/4 Hose Clamp (Not Shown) JM0039205 3 20460-00 Flow Indicator JM0021569 4 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 5 1/4”-20 x 2” Gr5 Z Hex Bolt JM0001591 6 20521-00 O-Ring Cap - Flow Indicator JM0021579 *Same parts for the 3,4, 5 Row Flow Indicator Manifold 5000 Manifold (Hydraulic Pump Only) Note: Each Flange Clamp requires a Gasket. The Gaskets are not shown. The Gaskets are listed below the Clamps. # Description Part. No. 1 2" Manifold Flange Clamp JM0035251 1 2” Manifold Gasket (Not Shown) JM0021145 2 Raven Boom Valve JM0032478 3 Banjo 2" Manifold Plug With 1/4" NPT for Gauge JM0021147 4 Pressure Gauge Stainless Steel 0-100psi, 4" JM0036636 5 3/8” Round U-Bolt 2” Pipe Size Extended JM0018627 6 1" Flange x 90 deg. 3/4" Hose Barb JM0032501 6 3/4 Hose Clamp (Not Shown) JM0039205 7 1" Manifold Flange Clamp JM0032496 7 1” Manifold Gasket (Not Shown) JM0035239 8 Hose Clamp - 1 1/2” Hose JM0021189 9 2" Manifold Flange x 90 deg. 1-1/2" Hose Barb JM0034352 10 100psi Spike Valve With 1" Manifold Flanges JM0032499 11 2" Manifold Tee X 1" Manifold JM0035116 12 Raven Flow Meter RFM60P JM0032488 13 Raven Control Valve JM0032490 14 3/8 -16 Gr5 Z SF Hex Nut JM0002152 26 5000 Pressure Gauge & Shoud # Description Part. No. 1 1/2" Hose Holder JM0027120 2 3/8"-16 x 4" Gr5 Z Hex Bolt JM0002098 3 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 4 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 5 3/4 DIA x .385 x 2.0 JM0002444 6 Hose Shroud - Tongue JM0034836 7 1 1/2 ID x 0.188 GW x 1 3/4 GD Grommet JM0016924 5000 Tank 27 # Description Part. No. 1 16in Fertilizer Tank Lid With Vent JM0037949 2 3/4" Hose Barb X 3/4 Male NPT 90 Deg(Hyd Pump) JM0035226 2 3/4” Hose Clamp (Not Shown) JM0039205 3 Manual Canister JM0010115 4 9 Gallon Safety/Fresh Water Tank JM0030587 5 1/4”-20 x 1/2” Gr5 Z Hex Bolt JM0001481 6 3/4” NPT PVC Threaded Plug Schedule 40 JM0037251 7 3/4” NPT Bulkhead Tank Flange ASM(Hyd Pump) JM0035222 8 Band For Elliptical Norwesco Tank JM0030208 9 1/2”-13 X 4.5 Gr5 Z Hex Bolt JM0008548 10 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 11 1/4”-20 Gr5 Z SF Hex Nut JM0001630 12 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 13 Norwesco Elliptical Tank 1,000 Gallon JM0027371 13 Norwesco Elliptical Tank 1,600 Gallon With Sump JM0027372 14 Drum Faucet - 3/4” NPT JM0039066 5000 Fill Valve 2” & 3” 10 # Description (3” Quick Fill) Part. No. # Description (2” Quick Fill) Part. No. 1 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511 1 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511 2 Ball Valve Mount Plate 3" Banjo JM0034894 2 Ball Valve Mount Plate 2"FP Banjo JM0034889 3 1/2-20 x 1 Gr5 Z Hex Bolt JM0028442 3 1/2-20 x 1 Gr5 Z Hex Bolt JM0028442 4 3" Manifold Flange to 3" Hose Barb JM0021244 4 2"FP Manifold Flange to 2" Hose Barb JM0033796 5 Ball Valve - 3" Full Port Flange Manifold JM0021230 5 Ball Valve - 2"FP Flange Manifold JM0031370 6 3" Manifold Flange x 3" QDC Male JM0035205 6 2"FP Manifold Flange x 2" QDC Male JM0035249 7 3" Poly Cam Lever Cap JM0035206 7 2" Poly Cam Lever Cap JM0035250 8 3” Manifold Flange Clamp JM0035237 8 2”FP Manifold Flange Clamp JM0035251 8 3” Manifold Gasket(Not Shown) JM0021239 8 2”FP Manifold Gasket(Not Shown) JM0021145 9 T-Bolt Hose Clamp 3” Hose JM0035248 9 T-Bolt Hose Clamp 2” Hose JM0035247 JM0039282 10 Lanyard 10 Lanyard JM0039282 5000 Tank Fittings for 2” & 3” Shown as 3” tank fittings # Description (3” Quick Fill) Part. No. 1 3" Manifold Flange to 3" Hose Barb JM0021244 2 Manifold Tee - 3" JM0021232 3 Ball Valve - 3" Full Port Flange Manifold JM0021230 4 3" x 3" Manifold EPDM Flange Bulkhead Fitting JM0035114 # Description (2” Quick Fill) Part. No. 5 90 Deg Coupling, 3" Manifold Flange JM0033979 1 2"FP Manifold Flange to 2" Hose Barb JM0033796 6 3" Manifold Flange x 2" Hose Barb JM0034333 2 Manifold Tee - 2"FP JM0033797 7 3” Manifold Flange Clamp JM0035237 3 Ball Valve - 2"FP Flange Manifold JM0031370 7 3” Manifold Gasket(Not Shown) JM0021239 4 2" x 2"FP Manifold EPDM Flange Bulkhead Fitting JM0033793 8 T-Bolt Hose Clamp 2” Hose JM0035247 5 90 Deg Coupling, 2"FP Manifold Flange JM0033795 9 T-Bolt Hose Clamp 3” Hose JM0035248 6 2"FP Manifold Flange x 2" Hose Barb JM0033796 10 3” Manifold X 2” Manifold Flange Reducer Coupling JM0035130 7 2”FP Manifold Flange Clamp JM0035251 11 2”FP Manifold Flange Clamp JM0035251 7 2”FP Manifold Gasket(Not Shown) JM0021145 11 2”FP Manifold Gasket(Not Shown) JM0021145 8 T-Bolt Hose Clamp 2” Hose JM0035247 12 Manifold Y Strainer - 2” Flange, 30 Mesh JM0033803 9 T-Bolt Hose Clamp 2” Hose JM0035247 28 5000 Strainer & Hydraulic Pump # Description Part. No. 1 2" Manifold Flange x 90 deg 1-1/2" Hose Barb JM0034352 2 2" Manifold Tee x 1" Manifold JM0035116 3 Ball Valve - 1" Manifold Flange JM0033824 4 1" Flange x 3/4" Hose Barb JM0021401 4 3/4” Hose Clamp(Not Shown) JM0039205 5 90 Deg Coupling - 2" Manifold Flange JM0033991 6 Manifold Y Strainer - 2" Flange, 30 Mesh JM0033803 7 Pump - Centrifugal JM0033798 8 2" Hose Barb x 2" Full Port Manifold Flange JM0033796 9 Plate - Hyd Fertilizer Pump Mounting JM0034960 10 3/8-16 Gr5 Z SF Hex Nut JM0002152 11 T-Bolt Hose Clamp 1 1/2” Hose JM0021189 12 3/8"-16 x 1-1/2" Gr5 Z SF Hex Bolt JM0001633 13 2” Manifold Flange Clamp JM0035251 13 2” Manifold Gasket (Not Shown) JM0021145 14 1” Flange Clamp JM0032496 14 1” Manifold Gasket (Not Shown) JM0035239 15 T-Bolt Hose Clamp 2" Hose JM0035247 15 T-Bolt Hose Clamp 3” Hose JM0035248 5000 Flow Control Mount (Hydraulic Pump Only) # Description Part. No. 1 3/8” Round U-Bolt 2” Pipe Size Extended JM0018627 2 Raven FC CV SV ASM W-Fittings (Assembly) JM0038228 3 Mount for Flow Control Valves JM0040083 4 3/8”-16 Gr5 Z SF Hex Nut JM0002152 5 3/8"-16 x 1" Gr5 Z SF Hex Bolt JM0002092 6 Flow Indicator Manifold - 6 row with 3/4” inlet and 3/8” outlets JM0024470 7 Flow Indicator Manifold - 5 row with 3/4” inlet and 3/8” outlets JM0021591 7 Flow Indicator Manifold - 4 row with .75 inlet and .38 outlets(Not Shown) JM0039279 7 Flow Indicator Manifold - 3 row with .75 inlet and .38 outlets(Not Shown) JM0039280 29 5000 Check Valve # Description Part. No. 1 Diaphragm Check Valve 3/8" Hose Single JM0036383 1 Diaphragm Check Valve 3/4” Hose Tee JM0036379 1 Diaphragm Check Valve 3/4” Hose Single JM0036381 1a 3/8” Hose Clamp (Not Shown) JM0039206 1b 3/4” Hose Clamp (For the 3/4” Diaphragm Check Valve) JM0039205 2 Orifice Specify pg 51 3 Seat Gasket JM0036372 4 Outlet Hose Barb, 3/8" Poly JM0036368 4 3/8” Hose Clamp (Not Shown) JM0039206 5 Quickjet Cap, Black JM0036371 6 Diaphragm Check Valve 3/4” Hose Tee Assembly JM0041782 7 Diaphragm Check Valve 3/4” Hose Single Assembly JM0041783 8 Diaphragm Check Valve 3/8” Hose Single Assembly JM0037890 3/4” Tee Assembly 6 5000 Ground Driven Pump Manifold # Description Part. No. 1 2" Manifold X 1-1/2" Barb JM0021161 2 2" Manifold Flange Clamp JM0035251 2 2" Manifold Gasket(Not Shown) JM0021145 3 2" Manifold Tee x 1" Manifold JM0035116 4 2" Manifold Plug With 1/4" NPT for Gauge JM0021147 5 Pressure Gauge Stainless Steel 0-100psi, 4", 1/4" NPT JM0036636 6 3/8 x 16 Round U-Bolt 2in Pipe Size Extended JM0018627 7 1" Manifold Flange Clamp JM0032496 7 1" Manifold Gasket With Rib EPDM(Not Shown) JM0035239 8 1" Flange x 3/4" Hose Barb JM0021401 8 3/4” Hose Clamp(Not Shown) JM0039205 9 3/8-16 Gr5 Z SF Hex Nut JM0002152 10 1” T-Bolt Clamp JM0021189 11 Flow Monitor Mount JM0034846 30 3/4” Single Assembly 7 3/8” Single Assembly 8 5000 Ground Drive Pump # Description Part. No. 1 Roller Chain #50 JM0034463 2 50A45 Sprocket #50 Roller Chain JM0034459 3 Sprocket Mount "Ground Drive Pump" JM0034442 4 14 x 6 Wheel 1 1/8 Inset JM0019535 5 ST215-75D14 Tire Carlisle Sport Trail JM0019529 6 Ground Drive Pump Pivot JM0036063 7 3/8"-16 x 1" Gr5 Z SF Hex Bolt JM0002092 See wing wheel section of manual for hub components pg. 37 5000 Ground Driven Pump # Description Part. No. 1 John Blue NGP-9055 Dual Piston Pump JM0035142 1 John Blue NGP 7055-F Single Piston Pump JM0034503 2 T-Bolt Hose Clamp 1-1/2” JM0021189 3 2" Manifold Gasket(Not Shown) JM0021145 3 2" Manifold Flange Clamp JM0035251 4 2" Manifold Flange x 90 deg 1-1/2" Hose Barb JM0034352 5 2" Manifold x 2" Hose Barb 90 Deg JM0035141 6 1/2"-13 Gr5 Z Hex Nut JM0001624 7 1/2’’-13 Gr5 Z J-Bolt JM0002168 8 1 x 3-1/2” Clevis Pin with Cotter Pins JM0001817 9 Ground Drive Pump Mount JM0036062 10 Tongue Spring (24T,HT) 3/8 x 1 3/4 x 12 1/2 JM0014200 11 Shaft Collar - Set Screw 3/4” JM0025216 12 5/8”-11 x 2” Gr5 Z Hex Bolt JM0002104 13 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 14 Cylinder Lock Latch JM0036330 15 1 1/2” Male MPT X 2” Manifold Flange(Dual Piston Pump) JM0035124 16 T-Bolt Hose Clamp 2” Hose JM0035247 17 Lion 2 bore x 4 stroke WH series JM0034861 18 1-8 Gr5 Z Nylon Locking Hex Nut JM0002161 19 1”-8 X 5” Gr5 Z Pn Hex Bolt JM0001558 20 Linkage Weldment JM0037580 John Blue Dual Piston repair kit (Not Shown) 31 JM0038496 5000 GEP Coulter Hub Assembly Blade & Depth Control Spool # Description Part. No. # Description Part. No. 1 Dust Cap JM0038288 1 Dust Cap Keeper JM0038391 2 1/8” Cotter Pin JM0004177 2 1/2”-13 Gr5 Z Hex Nut JM0002124 3 1/2” castle nut JM0038277 3 1/2” Zinc Finish Lock Washer JM0019021 4 Hub Washer JM0038278 4 Depth Control Spool JM0031281 5 Tapered Single - LM67048 JM0019564 5 20” Ripple Blades JM0031269 6 Cup LM67010 JM0026564 5 20” Wavy Blade JM0038506 7 1/2”-13 x 2” Gr2 Z Stud JM0038410 8 Hub JM0038285 9 Grease Seal JM0038287 10 Seal Protector JM0038267 # Description Part. No. 1 1/2”-13 x 3-1/2” SS Hex Bolt JM0041790 2 3/8”-16 x 1/2” Square Head SS Bolt JM0041793 3 1/2”-13 SS Hex Jam Nut JM0041791 4 1/2”-13 SS Nylon Locking Hex Jam Nut JM0041792 5 GC3205 Injection Mount JM0035055 6 Fertilizer Injector With Fittings JM0041788 7 Stream Jet see pg 55 8 1/4” NPT Merchant Coupling SS JM0036441 9 1/4” NPT x 6 Pipe Nipple SS JM0036445 10 Hose Barb 3/8” x 1/4” MPT Stainless Steel JM0036419 32 5000 GEP Coulter Coulter Assembly Knife Assembly # Description Part. No. 1 1/2” -13 x 1-1/4” Gr5 Z Hex Bolt JM0001513 2 1/2” Zinc Finish Lock Washer JM0019021 3 Wiese Knife JM0031273 4 Shims- 1/8” JM0038415 5 Knife Bracket JM0038279 6 Coulter Arm JM0038397 7 1/2” USS Flat Washer JM0003082 8 1/2”-13 Gr5 Z Hex Nut JM0002124 9 1/2”-13 x 1-3/4” Gr5 Z Hex Bolt JM0002101 10 1/2” ID x 2” OD Flat Washer - 1/8” Thick JM0026973 Description Part. No. Coulter Knife Bracket Package (Knife Assembly) Item: 1,2,4,5,7,8,9,& 11 JM0041705 Coulter Assembly (Hub Assembly Item: 1-10) (Blade & Depth Control Spool Item: 1) (Knife Assembly Item: 6) (Coulter Assembly Item: 8-21) JM0031265 Coulter Bracket Package, (Coulter Assembly) Item: 1,2,6,& 7 JM0035053 33 22 # Description Part. No. 1 5/8" x 7" x 10-1/4" U-Bolt JM0030958 2 Channel Bracket Plate JM0030954 3 QJ Mounting Tab JM0036048 4 28" Shaft - Coulter Mount JM0030959 5 3/8” x 3” SS Roll Pin JM0037162 6 Channel Bracket Casting JM0030956 7 5/8”-11 Gr5 Z Hex Nut JM0001522 8 3/4-10 Hex Nut JM0002125 9 Nylon Spring Bushing JM0038264 10 Nylon Bushing JM0038259 11 5/8”-11 x 1” Square Head Bolt JM0037259 12 Lock Collar, 30° Rotation JM0031280 12 Lock Collar, 45° Rotation JM0038604 13 3/8” x 3” SS Roll Pin JM0037162 14 Shaft Nylon Bushing JM0038258 15 Washer JM0038272 16 Cotter Pin JM0038414 17 3/4-10 G5 Z Bolt 3”Lg JM0038263 18 Spring Rod JM0038265 19 Spring JM0038269 20 Spring Alignment Cast JM0038270 21 Nylon Lock Nut JM0026756 22 Nitrogen Sealer Cable Closer JM0038176 5000 Hitch # Description Part. No. 1 3/4”-10 x 6” Gr8 Z Hex Bolt JM0037185 2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147 3 CTD Perfect Hitch Base PP23XLR JM0037174 4 CTD Perfect Hitch Clevis 1-1/4” x 1-3/4” Slot JM0037173 5 Hitch Assembly (Items 1 through 4) JM0037177 6 Safety Chain JM0027440 5000 Jack Weldment # Description Part. No. 1 Jack Mounting Bracket JM0031545 2 Jack Assembly (NitroGro & 510ST) JM0030054 3 5/8"-11 x 2" Gr8 Z Hex Bolt JM0001771 4 5/8"-11 Gr5 Z Centerlock Hex Nut JM0002146 5 1”-8 x 6” Gr5 Z Hex Bolt JM0002111 6 Jack Handle JM0037953 7 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 8 Lynch Pin 3/8” x 2-1/2” JM0014929 9 3/4" L Pin JM0003076 5000 Light Bar # Description Part. No. 1 Amber Light JM0009975 2 1-1/2” ID x 0.188 GW x 1-3/4” GD Grommet JM0016924 3 Red Light JM0009976 4 1/4"-20 x 1" Gr5 Z Hex Bolt JM0002095 5 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511 6 1-1/2” x 3” Rectangular Tubing Plug JM0037249 7 Light Bar Weldment JM0036071 8 1/2”-13 x 2-1/4” Gr5 Z Hex Bolt JM0016677 9 1/4"-20 Gr5 Z SF Hex Nut JM0001630 10 Plastic Plug for 1-3/4” Hole 34 JM0037250 Wings # Description Part. No. 1 1” x 3.4 Clevis Pin JM0001816 2 Cotter Pin JM0003064 3 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464 4 Pivot Pin - 2-1/2 Dia With Bolt Retainer JM0031502 5 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147 6 3/8”-16 x 0.5 Socket Set Screw Nylon Tip JM0037255 7 Shaft - Down pressure Cylinder JM0032428 8 Lion 4 Bore x 24 Stroke Welded WH Series JM0030730 9 Linkage - Down pressure Cylinder JM0034014 10 Sleeve Composite Bearing JM0020546 11 JD 4 Bore x 8 Stroke Welded Cyl JM0030757 35 Wings # Description Part. No. 1 Mounting Bracket JM0020472 2 5/8”-11 x 2” Gr8 Z Hex Bolt JM0001771 3 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 # Description Part. No. 1 Pin - 1” x 6 LG JM0031495 2 Hose Mount JM0036703 3 1.0 USS Flat Washer JM0003063 4 Pin - 1” x 5 LG JM0031496 5 1 x 3-1/2” Clevis Pin with Cotter Pins JM0001817 6 Sleeve Composite Bearing JM0020546 7 3 x 14 Welded JD Cylinder JM0035057 8 Linkage - Outside Wing JM0030333 9 3/4” -10 x 3.0 Gr5 Z Hex Bolt JM0027464 10 3/4” -10 Gr5 Z Centerlock Hex Nut JM0002147 11 Spacer - Linkage JM0031494 12 Outside Wing (Right Side) JM0034129 12 Outside Wing (Left Side) JM0034107 13 Mid Wing (Right Side, 2016) JM0034131 13 Mid Wing (Left Side, 2016) JM0034130 14 Pivot Pin - 2-1/2 Dia With Bolt Retainer JM0031502 Lock Pin JM0003076 30’ Wing Extension JM0035008 36 5000 Wing Wheel # Description Part. No. 1 Square U-Bolt 7-1/8” Inside Width x 9” Length, 5/8”-11 JM0020901 2 Gauge Wheel Mount JM0031518 3 Gauge Wheel Assembly (Right Hand) JM0031511 3 Gauge Wheel Assembly (Left Hand) JM0031520 4 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 5 5/8” x 7” Hitch Pin JM0003079 6 3/16” x 2-1/2” Hair Clip Pin JM0001657 7 Grease Seal, 6-8 Ton JM0026572 8 Large Inner Bearing for 6-8 Ton JM0019563 9 Large Cup for 6-8 Ton JM0026565 10 Wheel Stud for Hub, 6-8 Ton (1/2”-20 x 1-7/8”) JM0019559 11 Hub with Races, Studs and Nuts, 7-8 Ton JM0026566 12 Small Cup for 6-10 Ton JM0026564 13 Small Outer Cone for 6-10 Ton JM0019564 14 3/4” Z Flat Washer (2” OD) JM0010006 15 3/4”-10 Gr5 Z Castle Hex Nut JM0002130 16 3/16” x 1 1/2” Cotter Pin, 6-10 Ton JM0014348 17 Tire ST215-75D14 JM0019529 18 Wheel Rim, 6 hole 14” x 6” JM0019535 19 1/2”-20 Lug Nut, 6-8 Ton JM0003062 20 Dust Cap, 6-10 Ton JM0026567 37 Spindle # Description Part. No. 1 480/80R42 Tire Firestone JM0020038 1 380/90R46 Tire Firestone JM0016170 2 Wheel, 46 x 12 10 Holes JM0029935 2 Wheel, 42 x 16 10 Holes JM0020015 3 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 4 Dust Cap JM0018954 5 3/8 x 2 3/4 Z Roll Pin JM0018956 6 2.0-12 Gr5 Z Castle Hex Nut JM0015899 7 2 1/8 ID x 3 3/4 OD Flat Washer - 3/16” Thick JM0015900 8 Tapered Single JM0018852 9 Sm Race JM0018854 10 3/4 -16 Lugnut JM0018958 11 3/4 -16 x 1 3/4” Stud JM0018957 12 Hub with Races, Lugs, Studs, and Nuts JM0020510 13 Lg. Race JM0018848 14 Tapered Single JM0018849 15 Grease Seal JM0018955 16 4.5 Spindle JM0018794 17 1.0-8 x 7.0 Gr5 Z Hex Bolt JM0016689 18 1-8 Gr5 Z Nylon Locking Hex Nut JM0002161 38 Tool Bar # Description Part. No. 1 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464 2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147 3 1 x 3-1/2” Clevis Pin with Cotter Pins JM0001817 4 JD 4 Bore x 8 Stroke Welded Cyl JM0030757 5 Toolbar Base Section (2016) JM0034136 5 Toolbar Base Section ( After 2017) JM0039525 6 1 1/2” in Dia Cyl Spacer, Kit JM0037182 7 Pivot Pin - 2-1/2 Dia With Bolt Retainer JM0031502 8 Sleeve Composite Bearing JM0020546 39 Frame # Frame 2016 Part. No. # Frame After 2017 Part. No. 1 Rear Frame 5016 JM0033742 1 Rear Frame 5016 JM0039435 1 Rear Frane 5010 JM0033744 1 Rear Frane 5010 JM0033744 2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147 2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147 3 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464 3 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464 4 Base Frame 5016 JM0033657 4 Base Frame (All) JM0036468 4 Base Frame 5010 JM0033744 5 Tongue JM0033656 5 Tongue JM0033656 # Description (Tank Saddle) Part. No. 1 Saddle - Tank (2016) JM0034199 1 Saddle - Tank ( After 2016) JM0036718 2 3/8 -16 Gr5 Z SF Hex Nut JM0002152 3 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 40 41 Fertilizer Hose Routing - Ground Drive Pump without Flow Monitors Tank Fill Valve 2” or 3” Ground Drive Manifold Ground Drive Pump 3 2 1 Strainer Tank Valve 4 5 Quick Jet Check Valve 6 # Description Part. No. 1 19’ x 1-1/2” Hose from Pump to Manifold (1600 Gal.) JM0040211 1 15’ x 1-1/2” Hose from Pump to Manifold (1000 Gal.) JM0040330 2 48” x 2” Hose from Ground Drive Pump to Strainer JM0040214 3 36” x 2” Hose from Fill Valve to Tee JM0040215 3 38” x 3” Hose from Fill Valve to Tee JM0040216 4 210” x 3/4” Hose from Manifold to Quick Jet Check Valve JM0040217 5 30” x 3/4” Hose Quick Jet Check Valve to next Quick Jet Check Valve JM0040218 6 52” x 3/8” Hose from Quick Jet Check Valve to Coulter JM0040219 42 Fertilizer Hose Routing - Ground Drive Pump with Flow Monitors Tank Fill Valve 2” or 3” Ground Drive Manifold Ground Drive Pump 3 5 2 1 4 Flow Monitors Strainer Tank Valve Quick Jet Check Valve 6 4 From Center 8 From Center 6 From Center 2 From Center 7 From 3 From Center Center Center 1 From 5 From Center Center # Description Part. No. 1 19’ x 1-1/2” Hose from Pump to Manifold (1600 Gal.) JM0040211 1 15’ x 1-1/2” Hose from Pump to Manifold (1000 Gal.) JM0040330 2 48” x 2” Hose from Ground Drive Pump to Strainer JM0040214 3 36” x 2” Hose from Fill Valve to Tee JM0040215 3 38” x 3” Hose from Fill Valve to Tee JM0040216 4 30” x 3/4” Hose from Manifold to Flow Monitors JM0040217 5 Center Coulter 3/8” Hose 112” Lg JM0041658 5 1 From Center Coulter 3/8” Fertilizer Hose 142” Lg JM0041659 5 2 From Center Coulter 3/8” Fertilizer Hose 172” Lg JM0041660 5 3 From Center Coulter 3/8” Fertilizer Hose 145” Lg JM0041661 5 4 From Center Coulter 3/8” Fertilizer Hose 175” Lg JM0041662 5 5 From Center Coulter 3/8” Fertilizer Hose 205” Lg JM0041663 5 6 From Center Coulter 3/8” Fertilizer Hose 245” Lg JM0041664 5 7 From Center Coulter 3/8” Fertilizer Hose 275” Lg JM0041665 5 8 From Center Coulter 3/8” Fertilizer Hose 305” Lg JM0041666 6 52” x 3/8” Hose from Quick Jet Check Valve to Coulter JM0040219 43 Fertilizer Hose Routing - Hydraulic Pump without Flow Monitors Tank 7 Fill Valve 2” or 3” 8 Hydraulic Pump Manifold 3 Agitation Valve Strainer 2 4 1 Hydraulic Driven Pump 5 Quick Jet Check Valve 6 # Description Part. No. 1 1-1/2” x 228”; Hose from Hydraulic Pump to Manifold (1600 Gal.) JM0040211 1 1-1/2” x 180”; Hose from Hydraulic Pump to Manifold (1000 Gal.) JM0040330 2 2” x 32”; Hose from Tank to Pump JM0040224 3 2” x 36” Hose from Fill Valve to Tee JM0040215 3 3” x 38” Hose From Fill Valve to Tee JM0040216 4 3/4” x 210” Fertilizer Hose from Manifold to Quick Jet Check Valve JM0040217 5 3/4” x 30” From Quick Jet Check Valve to next Quick Jet Check Valve Hose JM0040218 6 3/8” x 52” Hose From Quick Jet Check Valve to Coulter JM0040219 7 3/4” x 55” Agitation Valve to Tank Fertilzer Hose JM0040332 8 3/4” x 55” Spike Valve to Tank Fertilzer Hose JM0040332 44 Fertilizer Hose Routing - Hydraulic Pump with Flow Monitors Tank 8 7 Fill Valve 2” or 3” 3 Agitation Valve Hydraulic Pump Manifold Strainer 4 2 1 Hydraulic Driven Pump Flow Monitors 5 Quick Jet Check Value 6 4 From Center 8 From Center 6 From Center 2 From Center 7 From 3 From Center Center Center 1 From 5 From Center Center # Description Part. No. 1 1-1/2” x 228”; Hose from Pump to Manifold (1600 Gal.) JM0040211 1 1-1/2” x 180”; Hose from Pump to Manifold (1000 Gal.) JM0040330 2 2” x 32’’; Hose from Tank to Pump JM0040224 3 36” x 2” Hose from Fill Valve to Tee JM0040215 3 38” x 3” Hose from Fill Valve to Tee JM0040216 4 3/4” x 30”; Hose from Manifold to Flow Monitors JM0040218 5 Center Coulter 3/8” hose 112” Lg JM0041658 5 1 From Center Coulter 3/8” Fertilizer Hose 142” Lg JM0041659 5 2 From Center Coulter 3/8” Fertilizer Hose 172” Lg JM0041660 5 3 From Center Coulter 3/8” Fertilizer Hose 145” Lg JM0041661 5 4 From Center Coulter 3/8” Fertilizer Hose 175” Lg JM0041662 5 5 From Center Coulter 3/8” Fertilizer Hose 205” Lg JM0041663 5 6 From Center Coulter 3/8” Fertilizer Hose 245” Lg JM0041664 5 7 From Center Coulter 3/8” Fertilizer Hose 275” Lg JM0041665 5 8 From Center Coulter 3/8” Fertilizer Hose 305” Lg JM0041666 6 3/8” x 52”; Hose from Quick Jet Check Valve to Coulter JM0040219 7 3/4” x 55”; Agitation valve to Tank JM0040332 8 3/4” x 55”; Spike Valve to Tank JM0040332 45 Hydraulic Schematic (Hoses & Cylinders) After Serial # 3” x 14” Fold/Unfold 4 4 3” x 14” Fold/Unfold 8 9 4” x 24” Fold/Unfold 4” x 24” Fold/Unfold 3 9 4” x 8” Raise/Lower 4” x 8” Raise/Lower 12 11 13 2” x 4” Ground Driven Pump 10 11 4” x 8” Down Pressure Cylinder 4 3 4 3 0-1500 PSI Pressure Gauge 2 Hydraulic Pump 7 Manifold 6 5 1 46 3 3 8 Hydraulic Schematic (Hoses & Cylinders) After Serial # # Description Part. No. 1 3/8” Hose 80”; 1/2” MPT Rigid #6 Female Swivel JIC JM0041604 2 3/8” Hose 160”; 1/2” MPT Rigid x 10 x #6 Female Swivel JIC JM0041612 3 3/8 Hose 80”; #6 Female Swivel JIC; Both Ends JM0041613 4 3/8” Hose 104”; #6 Female Swivel JIC Both Ends JM0041615 5 1/2” Hose 336”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5016 28’) JM0041617 5 1/2” Hose 300”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5010 25’) JM0041618 6 3/8” Hose 336”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5016 28’) JM0041677 6 3/8” Hose 300”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5010 25’) JM0041678 7 3/8” Hose 32”; 3/8 Female JIC Swivel, both ends JM0041687 8 3 x 14 Welded JD Cylinder JM0035057 8 Seal Kit for 3 x 14 Hydraulic Cylinder JM0039240 9 JD 4 Bore x 24 Stroke Welded WH Series JM0030730 9 Seal Kit for 4 x 24 Hydraulic Cylinder JM0039242 10 JD 4 Bore x 8 Stroke Welded Cyl JM0030757 10 Seal Kit for 4 x 8 Hydraulic Cylinder JM0039241 11 JD 4 Bore x 8 Stroke Welded Cyl JM0030757 11 Seal Kit for 4 x 8 Hydraulic Cylinder JM0039241 12 3/8” Hose 94”; 3/8” Female NPT Swivel, 3/8” Female JIC Swivel 5010 JM0041680 12 3/8” Hose 118”; 3/8” Female NPT Swivel, 3/8” Female JIC Swivel 5016 13 lion 2 bore x 4 stroke WH series JM0041681 JM0034861 13 JM0039239 Seal Kit for 2 x 4 Hydraulic Cylinder 47 Hydraulic Schematic (Hoses & Cylinders) 2016 3” x 14” Fold/Unfold 4 4 3” x 14” Fold/Unfold 9 10 4” x 24” Fold/Unfold 4” x 24” Fold/Unfold 3 10 8 4” x 8” Raise/Lower 13 4” x 8” Raise/Lower Counterbalance Valve 12 14 2” x 4” Ground Driven Pump 11 12 4” x 8” Down Pressure Cylinder 4 3 4 3 0-1500 PSI Pressure Gauge 2 Hydraulic Pump 7 Manifold 6 5 1 48 3 3 9 Hydraulic Schematic (Hoses & Cylinders) Before Serial # # Description Part. No. 1 3/8” Hose 80”; 1/2” MPT Rigid x #6 Female Swivel JIC JM0041604 2 3/8” Hose 160”; 1/2” MPT Rigid x 10 x #6 Female Swivel JIC JM0041612 3 3/8 Hose 80”; #6 Female Swivel JIC; Both Ends JM0041613 4 3/8” Hose 104”; #6 Female Swivel JIC Both Ends JM0041615 5 1/2” Hose 336”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5016) JM0041617 5 1/2” Hose 300”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5010) JM0041618 6 3/8” Hose 336”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5016) JM0041677 6 3/8” Hose 300”; 1/2” MPT Rigid, 3/8” MPT Rigid (Model 5010) JM0041678 7 3/8” Hose 32”; 3/8 Female JIC Swivel, 3/8” Female JIC Swivel JM0041687 8 3/8” Hose 16”; 3/8 Female NPT Swivel Both Ends JM0041679 9 3 x 14 Welded JD Cylinder JM0035057 9 Seal Kit for 3 x 14 Hydraulic Cylinder JM0039240 10 JD 4 Bore x 24 Stroke Welded WH Series JM0030730 10 Seal Kit for 4 x 24 Hydraulic Cylinder JM0039242 11 JD 4 Bore x 8 Stroke Welded Cyl JM0030757 11 Seal Kit for 4 x 8 Hydraulic Cylinder JM0039241 12 JD 4 Bore x 8 Stroke Welded Cyl JM0030757 12 Seal Kit for 4 x 8 Hydraulic Cylinder JM0039241 13 3/8” Hose 94” ; 3/8” Female NPT Swivel, 3/8” Female JIC Swivel 5010 JM0041680 13 3/8” Hose 118”; 3/8” Female NPT Swivel, 3/8” Female JIC Swivel 5016 JM0041681 14 lion 2 bore x 4 stroke WH series JM0034861 14 Seal Kit for 2 x 4 Hydraulic Cylinder JM0039239 49 Hydraulic Schematic (Fittings) 2017 1 1 1 1 2 3” x 14” Fold/Unfold 2 3” x 14” Fold/Unfold 1 1 4” x 24” Fold/Unfold 4” x 24” Fold/Unfold Counterbalance Valve 4” x 8” Raise/Lower 1 2 1 1 4 6 1 3 4” x 8” Down Pressure Cylinder 2 2” x 4” Ground Driven Pump 4” x 8” Raise/Lower 1 1 16 1 5 17 6 7 6 0-1500 PSI Pressure Gauge 8 15 9 10 Hydraulic Pump 13 18 1 12 11 1 2 14 1 Manifold 19 50 Hydraulic Schematic (Fittings) 2017 # Description Part. No. 1 #6 Male JIC x #8 Male O-Ring; 90 Degree Elbow JM0037159 2 #6 Male JIC x #6 Female JIC Swivel x #6 Male JIC Tee JM0037163 3 #8 Male O-Ring x 3/8 Male NPT; 90 Degree Elbow JM0041630 4 Parker Flow Control Valve JM0041626 5 #6 Male JIC X 0.5” Male NPT X #6 Male JIC; Tee JM0010291 6 #6 male JIC x 3/8 Male NPT; Straight JM0037167 7 3/8 male NPT X 3/8 female NPT swivel; straight JM0018231 8 Pressure Gauge 0-1500psi, 2”, 1/4” NPT Bottom Mount Donaldson JM0037152 9 1/4 male NPT x 1/4 female NPT rigid; 45 degree elbow JM0037156 10 1/4 Female NPT x 3/8 Compression Bulk Head Fitting JM0037155 11 #6 Male JIC x #6 Female JIC Swivel; 90 Degree Elbow JM0010295 12 #6 male JIC x #8 male o-ring; straight JM0010302 13 Hydraforce Pressure Reducing/Relieving Valve JM0034800 14 SFP26157 Manifold w/#8 O-Ring Ports for PRV and CV JM0034773 15 #10 Male O-Ring x #8 Female Pipe Swivel; 45 Degree Elbow JM0037253 16 Pump - Centrifugal JM0033798 17 Manifold Block - 1/2 NPT X (2) 3/8 NPT JM0028902 18 Check Valve JM0034805 19 Male Pioneer End W/ Ball JM0039220 51 Hydraulic Schematic (Fittings) 2016 1 1 1 1 2 3” x 14” Fold/Unfold 2 3” x 14” Fold/Unfold 1 1 4” x 24” Fold/Unfold 4” x 24” Fold/Unfold 3 4” x 8” Raise/Lower 17 1 2 1 Counterbalance Valve 4 1 1 2 1 1 4” x 8” Down Pressure Cylinder 2 2” x 4” Ground Driven Pump 1 1 16 4” x 8” Raise/Lower 1 5 18 6 7 6 0-1500 PSI Pressure Gauge 8 15 9 10 Hydraulic Pump 13 19 1 12 11 1 2 14 1 Manifold 20 52 Hydraulic Schematic (Fittings) 2016 # Description Part. No. 1 #6 Male JIC x #8 Male O-Ring; 90 Degree Elbow JM0037159 2 #6 Male JIC x #6 Female JIC Swivel x #6 Male JIC Tee JM0037163 3 #6 male JIC x #6 male o-ring – 90 degree elbow JM0026121 4 #8 Male O-Ring x #6 Female JIC Swivel; Straight JM0037165 5 #6 Male JIC X 0.5” Male NPT X #6 Male JIC; Tee JM0010291 6 #6 male JIC x 3/8 Male NPT; Straight JM0037167 7 3/8 male NPT X 3/8 female NPT swivel; straight JM0018231 8 Pressure Gauge 0-1500psi, 2”, 1/4” NPT Bottom Mount Donaldson JM0037152 9 1/4 male NPT x 1/4 female NPT rigid; 45 degree elbow JM0037156 10 1/4 Female NPT x 3/8 Compression Bulk Head Fitting JM0037155 11 #6 Male JIC x #6 Female JIC Swivel; 90 Degree Elbow JM0010295 12 #6 male JIC x #8 male o-ring; straight JM0010302 13 Hydraforce Pressure Reducing/Relieving Valve JM0034800 14 SFP26157 Manifold w/#8 O-Ring Ports for PRV and CV JM0034773 15 #10 Male O-Ring x #8 Female Pipe Swivel; 45 Degree Elbow JM0037253 16 Pump - Centrifugal JM0033798 17 ECJ Manifold with CBBC-LBN CBalance Cartridge JM0035030 18 Manifold Block - 1/2 NPT X (2) 3/8 NPT JM0028902 19 Check Valve JM0034805 20 Male Pioneer End W/ Ball JM0039220 53 Injector Tip Size NOTE - The highlighted values indicate pressures that are in the optimal pressure range of 20 - 50 psi. The row spacing is 30 inches. Rate (GPA) 20 25 30 35 Speed (MPH) 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 #10 Injector 6 15 26 40 58 10 23 40 63 91 15 33 58 91 131 20 45 79 124 178 #15 Injector 3 7 12 18 26 5 10 18 28 41 7 15 26 41 59 9 20 35 55 80 #20 Injector 2 4 7 10 15 3 6 10 16 23 4 8 15 23 33 5 11 20 31 45 #30 Injector 1 2 3 5 7 1 3 5 7 10 2 4 7 10 15 2 5 9 14 20 #40 Injector 0 1 2 3 4 1 1 3 4 6 1 2 4 6 8 1 3 5 8 11 Rate (GPA) 40 45 50 55 Speed (MPH) 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 #10 Injector 26 58 104 162 233 33 74 131 205 295 40 91 162 253 364 49 110 196 306 440 #15 Injector 12 26 46 72 104 15 33 59 92 132 18 41 72 113 163 22 49 88 137 197 #20 Injector 7 15 26 41 59 8 19 33 52 75 10 23 41 64 92 12 28 49 77 111 #30 Injector 3 7 12 18 26 4 8 15 23 33 5 10 18 28 41 5 12 22 34 49 #40 Injector 2 4 7 10 15 2 5 8 13 19 3 6 10 16 23 3 7 12 19 28 - With #10 on the center, use #15 for one and a half rate outside, (11 or 15 knife). - With #15 on the center, use #8 for half rate outside, (13 or 17 knife), and #20 for one and a half rate outside, (11 or 15 knife). - With #20 on the center, use #10 for half rate outside, (13 or 17 knife), and #30 for one and a half rate outside, (11 or 15 knife). - With #30 on the center, use #15 for half rate outside, (13 or 17 knife). - With #40 on the center, use #20 for half rate outside, (13 or 17 knife), and #60 for one and a half rate outside, (11 or 15 knife). 54 Orifice Size Description Part. No. .054 Orifice JM0036373 .075 Orifice JM0036374 .093 Orifice JM0036375 .107 Orifice JM0036376 .132 Orifice JM0036377 .162 Orifice JM0036378 Orifice Kits Kit Orifice Size 0.054 0.075 0.093 0.107 0.132 0.162 11 Knife 0 9 2 9 9 2 13 Knife 2 0 2 11 13 15 2 11 11 0 2 13 13 2 2 15 15 0 15 Knife 17 Knife NOTE - The highlighted values indicate pressures that are in the optimal pressure range of 20 - 50 psi. The row spacing is 30 inches. 20 Rate (GPA) 25 30 35 Speed (MPH) 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 .075 Orifice Pressure (psi) 14 31 54 85 122 21 48 85 132 191 31 69 122 191 275 42 93 166 260 374 .107 Orifice Pressure (psi) 3 7 12 19 27 5 11 19 30 42 7 15 27 42 61 9 21 37 58 83 .132 Orifice Pressure (psi) 1 3 5 9 12 2 5 9 13 19 3 7 12 19 28 4 9 17 26 38 40 Rate (GPA) 45 50 55 Speed (MPH) 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 .075 Orifice Pressure (psi) 54 122 217 339 488 69 154 275 429 618 85 191 339 530 763 103 231 410 641 923 .107 Orifice Pressure (psi) 12 27 48 76 109 15 34 61 96 138 19 42 76 118 170 23 51 91 143 206 .132 Orifice Pressure (psi) 5 12 22 34 49 7 16 28 43 62 9 19 34 53 77 10 23 41 64 93 - With .075 on the center, use .054 for half rate outside (13 or 17 knife), and .093 for one and a half rate outside, (11 or 15 knife). - With .107 on the center, use .075 for half rate outside (13 or 17 knife), and .132 for one and a half rate outside, (11 or 15 knife). - With .132 on the center, use .093 for half rate outside (13 or 17 knife), and .161 for one and a half rate outside, (11 or 15 knife). 55 SCS 440 Liquid Control System # Light Harness Part. No. Control Console 2 Console Cable 3 Phoenix GPS Speed Sensor SCS 4 440 Flow LIQUID Cable* CONTROL SYSTEM 5 Controls Valve* 6 Boom Valves* 7 Flow Meter* Control Console 8 ISO Kit (Not Shown) JM0039335 9 ISO Cable (Not Shown) SCS 440: 063-0171-183 JM0039335 JM0039337 JM0039338 JM0039336 JM0032490 JM0032484 JM0032488 JM0039339 JM0039341 1 ot Shown: ptional ISO Kit & Cable -117-6100-001 - JM0039339 -115-0171-974 - JM0039341 1 Console Cable JM0039337 10’: 115-0171-085 2 To Switched Power Radar Power Cable Phoenix GPS Speed3 Senser 1-117-0171-165 JM0039338 Flow Cable 4JM0039336 12: 115-0171-055 Control Valve 5 1-063-0172-125 JM0032490 Boom Valves JM0032484 6 3 Section: 063-0171-928 *Components Included In Standard Hydraulic Pump Packages. 56 Flow Meter 7 1-063-171-793 JM0032488 Wire Harness 3 2 1 # Light Harness Part. No. 1 Main Wiring Harness with 7 Prong Connector Soil Conditioner Light Wiring Harness Light Enhancer and Adaptr Kit (3 wires) JM0027077 JM0027080 JM0010566 2 3 57
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