O_nitrogro_4.12.17 O Nitrogro 4.12.17

User Manual: o_nitrogro_4.12.17

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OPERATORS MANUAL

J. & M. Mfg. Co., Inc.

284 Railroad Street - P.O. Box 547

Fort Recovery, OH 45846

Ph: (419) 375-2376 Fax: (419) 375-2708

www.jm-inc.com

Rev. 10.10. 2016

NITRO-GRO

PRECISION APPLICATOR

5010

5016

Table of Contents

4-5 ....................................................To the Dealer

6 ......................................................General Information

7 ......................................................Bolt Torque Chart

8 ......................................................Specications

9 ......................................................Safety Rules

10-14 ..................................................Components

15 .....................................................Pre-Operation Checklist

16-20 ..................................................Initial Operation

18 .....................................................Wheel Spacing

19-20 ..................................................Quick Start

21 .....................................................Break in Period

22 .....................................................Trouble Shooting

23 .....................................................Service/Maintenance

23 .....................................................Storage

24-25 ..................................................Safety Signs

26-40 ..................................................Repair Parts

42-45 ..................................................Fertilizer Hose Routing

46-49 ..................................................Hydraulic Schematic

50-51 ..................................................Orice Kits

52 .....................................................Liquid Control System(Raven Controller)

To The Dealer

Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed

before releasing equipment to the owner.

The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return

it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been

submitted.

EXPRESS WARRANTY:

J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect

and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.

Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co., Inc. to sell and/or service the type

of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co., Inc. Warranty

service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no

circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each

warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and

from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and

for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment

rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.

Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved

unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and

(ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty

registration card is returned within 30 days of purchase.

This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modication or

repair, (ii) accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This warranty

does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original

purchaser sell or otherwise transfer this product to a third party, this implied, with respect to tires or other parts or accessories not

manufactured by J. & M. Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.

In no event shall J. & M. Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive

remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co., Inc’s. option. This is the

entire agreement between J. & M. Mfg. Co., Inc. and the Owner about warranty and no J. & M. Mfg. Co., Inc. employee or dealer is

authorized to make any additional warranty on behalf of J. & M. Mfg. Co., Inc.

The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur

any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall

they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.

SERVICE:

The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all

mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in

this manual and safety signs on the equipment.

For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and

equipment to handle all your needs.

Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safety and

satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model No: 5010-5016 NitroGro Applicator Serial No: ________________________ Date of Purchase: ____________

Purchased From: ________________________________________________________________________________

Provide this information to your dealer to obtain correct repair parts.

Serial Number

Serial Number Location

Serial Number________________

Model Number________________

Standard practice when ordering parts or obtaining information from your dealer requires the serial number and model number.

Have numbers available before making contact.

Dealer Set-Up

• Adjust wheels to desired width. (page 18)

• Move light brackets so that the amber light sticks out past the wheels.(page 18)

• Slide coulters down and reattach hoses

• Run water into the tank, turn pump on and check for leaks

• See set-up instructions in the ACE Pump Manual

• Turn on 3-section valves and check for ow to each row

• Inspect the unit for loose nuts, bolts, etc.

• Check all bearings and grease ttings for proper lubrication.

• Make sure that working parts move freely and function as intended.

• Check the hydraulic cylinders, hydraulic hoses, fertilizer ttings, and seals for leaks.

WARNING - Use cardboard or wood to check for leaks.

• Make sure that the lug nuts are tightened and all tires are inated properly.

• Check that all of the safety decals, reective decals, and the slow moving vehicle sign are properly

located.

• Make sure that all the lights function properly.

General Information

TO THE OWNER:

The purpose of this manual is to assist you in operating and maintaining your nitrogen applicator in a safe manner. Read it carefully.

It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe

operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to

operating:

1. Is instructed in safe and proper use.

2. Reviews and understands the manual(s) pertaining to this machine.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The

terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark)

to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and

be alert to the possibility of personal injury or death.

This Safety-Alert symbol indicates a hazard and means ATTENTION!

BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will

result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, will

result in death or serious injury, and includes hazards that are exposed

when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may

result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

Indicates helpful information.

DANGER

WARNING

CAUTION

IMPORTANT

NOTE

Note: The right and the left hand sides of the implement are determined by facing the same direction that the applicator

will travel when moving forward.

Bolt Torque Chart

Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for specic application.

Fasteners must always be replaced with the same grade as specied in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specications used on hardware dened by SAE J1701 & J1701M (JUL 96)

SAE SERIES

TORQUE

CHART

METRIC SERIES

TORQUE

CHART

10.9

8.8

Diameter

(Inches)

AWrench

Size

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

7/16”

1/2”

9/16”

5/8”

3/4”

13/16”

15/16”

1-1/8”

1-5/16”

1-1/2”

110

192

306

467

106

149

261

416

634

121

170

297

474

722

115

164

230

403

642

979

120

171

240

420

669

1020

106

163

232

325

569

907

1383

MARKING ON HEAD

SAE 2 SAE 5 SAE 8

LBS.-FT. LBS.-FT. LBS.-FT.N-m N-m N-m

Diameter

(Millimeters)

Thread Pitch

6 x 1.0

8 x 1.25

10 x 1.5

12.1.75

14 x 2.0

16 x 2.0

18 x 2.5

20 x 2.5

22 x 2.5

24 x 3.0

30 x 3.0

10 mm

13 mm

16 mm

18 mm

21 mm

24 mm

27 mm

30 mm

34 mm

36 mm

46 mm

109

169

234

330

451

571

1175

125

172

244

332

421

867

151

234

323

457

623

790

1626

111

173

239

337

460

583

1199

118

181

263

367

495

623

1258

133

194

270

365

459

928

103

163

250

363

507

684

861

1740

120

184

268

374

505

635

1283

6 x 1.0

8 x 1.0

10 x 1.25

12.1.25

14 x 1.5

16 x 1.5

18 x 1.5

20 x 1.5

22 x 1.5

24 x 2.0

30 x 2.0

Metric 10.9Metric 8.8Metric 8.8 Metric 10.9

MARKING ON THREADMARKING ON THREAD

COARSE THREAD FINE THREAD

Wrench

Size

Diameter

(Millimeters)

Thread Pitch

Metric Bolt Head

Identication

SAE Bolt Head

Identication

Metric

Grade 8.8

Metric

Grade 10.9

SAE Grade 2

(No Dashes)

SAE Grade 5

3 Radial Dashes

SAE Grade 8

6 Radial Dashes

TIGHTENING WHEEL NUTS

Standard 3/4” wheel bolts should be tightened to torque 500 Ft.-Lbs. During initial operation of the applicator and then checked

for proper torque after every 1 hour of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become

impossible to keep nuts tight. The correct tire pressure for the 380-90R46 tire is 64 PSI.

Specications

SPECIFICATIONS

5000 Series Applicators

Tank Size 1,000 Gallon 1,600 Gallon

Base Width 30’-0” 40’-0”

Ground Clearance 34” 34”

Row Spacing* 20”, 30” 20”, 30”

Number of Coulters 11, 13, 15, 17, 23, 25 11, 13, 15, 17, 23, 25

Coulter Style Grove Engineered Products (GEP) Grove Engineered Products (GEP)

Fertilizer Delivery Knife or Injection Knife or Injection

Wing Flex Standard 8º Flex Up - 6º Flex Down

Can be operated rigidly

Standard 8º Flex Up - 6º Flex Down

Can be operated rigidly

Wing Kick Standard Standard

Coulter Frame Tubing 7” x 7” Toolbar 7” x 7” Toolbar

Hydraulic Down Pressure Standard Standard

Standard Hydraulic Driven Pump Ace Pump Ace Pump

Optional Ground Driven Pump John Blue John Blue

Wheels 46” w/IF380/90R46 Firestone Tires 46” w/IF380/90R46 Firestone Tires

Transport Width 15’-0” 15’-0”

Transport Height 12’-6” 12’-6”

Transport Length 16’-8” 20’-8”

Pin To Axle 12’-0” 14’-0”

Flow Monitors Optional Optional

Depth Control Spools Optional Optional

Quick Fill 2” Fill Standard - 3” Fill Optional 2” Fill Standard - 3” Fill Optional

Wash Tank Standard 9 Gallon Wash Tank Standard 9 Gallon Wash Tank

Empty Weight 10,500 lbs. 10,900 lbs.

Tongue Weight Empty 2,700 lbs. 2,800 lbs.

Tongue Weight Loaded 2,900 lbs. 3,000 lbs.

* Other Row Spacing Available Upon Request

Safety Rules

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our eorts to provide safe

equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are

dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, trans-

port, maintenance and storage of equipment.

Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands

the manual(s) pertaining to this machine.

Read this manual before you operate this machine. If you do not understand any part of this manual, or need more

information, contact the manufacturer or your authorized dealer.

SAFETY

Understand that your safety and the safety of other persons is measured by how you service, and operate this machine.

Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe

area before starting your work.

The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your

machine has the proper equipment as designated by local laws and regulations.

A frequent cause of personal injury or death is from persons falling o equipment and being run over. Do not permit

persons to ride on this machine.

Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible,

avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick

or muddy surfaces.

Collision of high speed road trac and slow moving machines can cause personal injury or death. On roads, use asher

lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster trac pass.

Keep all safety shields in place.

Keep hands, feet, hair and clothing away from moving parts while unit is in operation.

Make sure that everyone is clear of equipment before applying power or moving the machine.

Make sure that the implement is fastened securely to the tractor by using the proper hitch pin, clip and safety chains.

Do NOT exceed speeds in excess of 20 MPH. Also be sure slow moving vehicle emblem is attached to rear of transport.

Before unhooking the implement from the towing unit, be sure to properly block the wheels to prevent the imple-

ment from moving. Be sure the jack assembly is positioned in the park position and the weight has been transferred

to the jack assembly before unhooking the implement.

Avoid high pressure uids. Escaping uid under pressure can perpetrate the skin causing serious injury. Always

relieve pressure before disconnecting hydraulic lines. Wear proper hand and eye protection when searching for leaks.

Use wood or cardboard instead of hands. Keep all components in good repair.

NitroGro Components

Hitch

Coulter

Holding Tank

Gauge Wheel

Rinse Tank

Light Bar

Tank Fill Valve

2” or 3”

Hydraulic Pump

Flow Monitors

(Optional)

Strainer

3-Section Boom

Shut O

Buttery ValveFlow Meter Spike Valve

Toolbar Down

Pressure Gauge

Down Pressure

Relief Valve

Agitation Valve

Flow Monitors

Optional Flow Monitors are available to allow the

operator to see the rate of ow to each coulter

through a oating ball located inside the transparent

inspection tube. Each coulter is connected with a

separate supply hose.

Down Pressure Relief Valve

Tool Bar Down Pressure Gauge

Hydraulic Pump

It is VERY IMPORTANT NOT TO EXCEED 1,350 PSI of pressure

on the Down Pressure Gauge. Doing so may cause damage to

the inner wing fold cylinders. (See the Toolbar Down Pressure

Gauge)

Counter Clockwise = Decreased Pressure

The Nitro-Gro Applicator is equipped with the Ace FMC-150-HYD-206

pump. This pump requires 7 GPM maximum hydraulic uid input.

The Hydraulic Pump is located at the rear of the unit below the

tank and near the tank outlet to provide faster pump priming and

prevent cavitation.

Turn the hydraulic ow of the tractor all the way down before you

put the hydraulic fertilizer pump into use. The applicator pump

only requires 7 GPM of hydraulic ow to make 120 GPM of

fertilizer ow. If you don’t turn down the tractor hydraulic ow

to the pump, damage will occur. (See Set-Up Instructions in the

pump manual.)

IMPORTANT - Do Not Exceed 7 Gallons Per Minute Max Hydraulic Fluid Input.

IMPORTANT - Do Not Exceed 1,350 PSI on the Down Pressure Gauge.

The Down Pressure Relief Valve provides adjustable

hydraulic pressure to force the coulters on the wings

into the ground while allowing the wing to ex up

and down as needed to follow the contour of the

ground.

Clockwise = Increased Pressure

Coulter

Hand Wash Tank

The number of coulters is determined by the

number of rows (usually one less or one more).

So the number of rows will be even, and the

number of coulters will be odd, since you are

placing the nitrogen between the rows. Example,

a 16 row unit will have either 15 or 17 coulters. A

16 row applicator with 15 coulters is considered

a “one-down” unit. Similarly, a 16 row applicator

with 17 coulters is considered a “one-up” unit.

Hand Wash Tank allows user to clean chemicals

spills from their hands quickly and easily.

Transport Latches

Shut-O & Fill Valve

Strainer

e Nitro-Gro Applicator is standard equipped with a 2” Shut-O and

Fill Valve. ere is an upgrade option for a 3” Shut-O and Fill Valve.

e 3” Valve will allow a quicker ll.

e Transport Latches are designed for safe transport. When the Transport Latches are resting on the

Main Frame and the pins are installed, the Nitro Gro Applicator can not lower.

e Nitro-Gro Applicator is standard equipped with a strainer designed

to remove dirt and debris from the fertilizer to prevent downstream

clogs.

Optional Ground Drive Pump

Agitation Valve (Hydraulic Pump Units Only)

e John-Blue Ground Drive pump comes in either single or

double piston conguration. It does not require any control

valves. e rate is controlled by an adjustment on the pump

and it naturally compensates for dierent speeds since it is

driven o of the main frame wheel.

e Agitation Valve is designed to allow

air to escape from the pump so it can

easily prime. When you’re running in the

eld, a little liquid runs through the

Agitation valve back to the tank. (You

will need to adjust the amount of

agitation.)

e Agitation Valve can also be used

to evenly mix additives by running the

pump with the electronic control valves

closed.

Pre-Operation Checklist

PREPARING THE NITRO-GRO APPLICATOR:

IMPORTANT - Before putting the applicator into operation, check the machine for damaged or worn parts and

replace as necessary.

Only use a tractor with sucient power and weight to operate the applicator.( For 16 Row 170 HP, 12 Row 130HP) Be

sure the applicator is properly attached to the tractor, the pin is properly secured, and (if equipped) the safety chain(s)

are properly installed. Inspect all safety decals for visibility and remove any debris.

Lights and SMV:

The SMV Emblem has to be positioned with a point of the triangle upward and as near to the rear and centered or as

near to the left of center of the unit as practicable. Also the SMV emblem needs to be located two to ten feet above the

ground measured from the lower edge of the emblem. Before transporting make sure that all of the lights, reectors and

the SMV emblem are clean and visible.

Hardware:

Make sure all hardware is properly fastened according to the Bolt Torque chart found in this manual. Recheck all

hardware for tightness after the unit has been operated for several hours. Check that all pins and retaining rings are in

good condition. Replace any pins or retaining rings that are worn, damaged or missing.

Hydraulic Hoses:

Check the hydraulic hoses to make sure they are not rubbing against sharp edges, are not kinked and not twisted.

Hoses should be secured to the applicator with nylon tie straps. Check hoses and ttings for hydraulic leaks. Tighten

or replace as necessary.

Lubrication:

Lubricate the Nitro-Gro applicator according to the Lubrication Schedule outlined in the SERVICE section of this

manual. (page 18)

Tires and Wheels:

Check the tire pressure in the transport tires and make sure the tire pressure is equal. The recommended tire pressure

is 64 PSI. Make sure the wheel lug nuts are tightened to 500 Ft. Lbs. Check the wheel lug nuts before initial operation

and after the unit has been operated for several hours to ensure the lug nuts remain tight. Make sure the pressure of

the Gauge Wheels is 45 PSI and the (optional) Ground Drive Pump Tire is 15PSI. Tighten the Gauge Wheel and Drive

Pump Tire lug nuts to 121 Ft.Lbs.

Filling the tank:

Make sure the area is clear of bystanders when lling the tank. Always wear protective clothing, gloves, and masks

when handling fertilizer/chemicals. Follow the fertilizer/chemical manufacturers instructions exactly when lling the

tank. Keep the lid on at all time to keep debris out of the tank.

Fertilizer Pump:

Raise the toolbar with wings unfolded and turn on the fertilizer pump. Check that there is liquid coming out of each

injector. Clean injectors if necessary. Replace injectors accordingly. (If equipped with Ground Driven Pump, raise

coulters out of the ground and spin the drive wheel by hand.)

Unfolding the Wings:

It is recommended unfolding the side wings in the eld. Keep all bystanders away while unfolding the wings.

Connect the applicator to the tow vehicle using a hitch pin and make sure a retaining pin is secured in the hitch pin.

Always attach the safety chains to the applicator and the tow vehicle.

WARNING – Before unhooking the applicator, unpin the jack from storage poision, and lock it in the usage

postion lower the jack stand to the ground until weight of the applicator is transferred to the jack. Keep hands

and feet away from the jack stand when lowering.

Remove the Hitch Pin and unhook the safety chains.

WARNING – Always relieve hydraulic system pressure before disconnecting hoses from tractor or servicing

hydraulic system. See the tractor’s operators manual for proper procedures. Disconnect the hydraulic hoses.

Install dust covers over the hose plugs and outlets.

When not in use the jack handle

is stored under the tongue.

Connect the hoses so that the toolbar raises when the tractor control lever is pulled back and lowered when

the control is pushed forward.

Hook up hydraulic lines.

Set #1 - Green Hoses - Raise & Lower/ Wing Kick/ Down-pressure

Set#2 Red Hoses -Wing Fold

Set#3 - Black Hoses - Hydraulic Pump (Hook the return hose to low pressure return port at the tractor)

Transporting

Comply with ALL state and local laws governing highway safety and regulations when moving machinery on public

roads. Be sure an SMV (Slow Moving Vehicle) emblem is in place and clearly visible on the rear of the applicator. The

SMV Emblem has to be positioned with a point of the triangle upward and as near to the rear and centered or as near to

the left of center of the unit as practicable. Also the SMV emblem needs to be located two to ten feet above the ground

measured from the lower edge of the emblem. Make sure all lights are clearly visible and working properly BEFORE

highway travel. Be sure the amber, red and orange retro-reective tape on the implement is in place and clearly visible.

The transport speed should not exceed 10 MPH in the eld or over rough terrain. Highway transportation speed should

not exceed 20 MPH Reduce transport speed when necessary to maintain full control of the implement at all times.

The ground drive pump transport lock should be in place before transporting the Nitro-Gro.

The toolbar transport locks should have the locking pins in place before transport.

Connecting the Hydraulic Hoses

Hitching and Unhitching the Applicator

Fertilizer Pump

Your Nitro-Gro Applicator is equipped with the Ace FMC-150-HYD-206 pump.

Note: Refer to the pump’s owners manual to regulate the hydraulic ow to the pump.

Attach the pump hydraulic hoses to the tractor so the pump operates in the lower/retract position. The pump can

then be turned o in the forward ”oat” position. Turning the pump o in “oat” instead of “neutral” allows the hy-

draulic system pressure to equalize and prevents the occurrence of damaging pressure spikes.

The return line should be connected to a low pressure return port if available. The low pressure return port routes

oil directly to the reservoir minimizing return line pressure. Low return line pressure extends the motor seal life and

increases operating eciency.

WARNING- Failure to regulate oil ow will cause motor failure.

Note: Refer to the pump’s owners manual to locate your tractor model and follow the appropriate setup instruc-

tions.

WARNING- Not a suitable pump for ammable liquids.

Adjusting the Field Depth

Folding & Unfolding

• Raise the toolbar to take the weight o of the transport latches and unpin the transport latch/wing

• Unfold the wing assemblies. On 40ft units, one cylinder will unfold the inner wing section and another cylinder

will unfold the outer wing section. The inner wing will automatically fold to the wing “kick-up” position, then

unfold the outer wing section until it is in alignment with the inner wing section

• (Pre 2017 Models) After the outside wing is unfolded, to lower the center toolbar to the ground. The center

section will lower rst until the toolbar raise/lower cylinders reach the cylinders stops which sets your depth. As

soon as the cylinder stops against the cylinder spacers, pressure will build and allow the wing kick cylinder to fold

the winds down parallel with the center section.

• (2017 & Newer) After the outside wing is unfolded, lower the toolbar to the ground, adjust the ow control on the

down pressure cylinder so the wing coulters come into contact with the ground at the same time as the center

coulters.

• When you raise the unit up, the entire toolbar raises up until the toolbar raise/lower cylinders are fully extended,

then the wings will start to fold to the kick-up wing position.

• Once the wings are in the kick-up position the outside wing section can be folded against the inside wing section.

After the inside and outside wing sections are folded together, the wings can continue to be folded until the

transport Latch/Wing Rest is engaged against the center base weldment.

• Slightly lower the toolbar to allow weight to the Transport Latches/ Wing Rest. (Note: If you lower the toolbar too

far the wing -kick cylinder will begin to extend and the wings will begin to unfold.)

Down Pressure

• Set the down pressure just high enough to keep the gauge wheels in contact with the ground. Excessive pressure

can cause premature wear on wing pivots and gauge wheels.

Wheel Spacing

• To set up the Applicator for 20” or 30” rows use the inside hole. This will set the wheel spacing at 120”.

• To set up the Applicator for 22” rows use the outside hole. This will set the wheel spacing at 132”.

• The center section of coulters should be set rst. The Toolbar Cylinders have spacers included. Add or remove

spacers until the center section is positioned at the appropriate depth. Lower the unit until the lift cylinders bottom

out on the stroke control spacers. Add or remove stroke control spacers until the center toolbar section reaches desired

application depth. It is a good idea to be moving forward when lowering the toolbar. When the center section of

the toolbar is set to proper depth.

• After the toolbar is set with the cylinder spacers, adjust the wing gauge wheel setting until the wings are level

with the base section and the entire toolbar is at and even. Once the toolbar is set and leveled, further adjust-

ment is typically not necessary.

Adjusting the Feild

When shipped the light bar will be attached using holes A and B. The light bracket needs to be positioned so that the

Amber light is out past the wheel.

NOTE - When changing the wheel spacing it may be necessary to move the Light Brackets so the Amber

Light is out past the wheel.

• For 20” and 30” row spacing use holes B and C.

• For 22” rows use holes C and D.

AB C D

1) Hook tractor to Nitro-Gro and adjust hitch so that frame

on applicator is level or tilting back slightly.

2) Hook up hydraulic lines.

Set #1 - Green Hoses - Raise & Lower/ Wing Kick/ Down-pressure

Set#2 - Red Hoses - Wing Fold

Set#3 - Black Hoses - Hydraulic Pump

IMPORTANT - For the black hoses hook the return hose to a

low pressure return port at the tractor.

3) Raise the unit to relieve pressure on

transport latches and wing rests. Remove transport

latch pins and place in storage holes next to the

lock holes.

4) Unfold the unit.

Spacers

Li Cylinder

3) Lower the unit until the lift cylinders bottom out on the stroke control spacers. Add or remove

stroke control spacers until the center toolbar section reaches desired application depth. It is

a good idea to be moving forward when lowering the toolbar.

6) Adjust the wing Gauge wheels so that the coulters on the wings are at the same depth and

the toolbar is level when lowered.

5) Using the desired rate of application (GPA) and speed of application (MPH), use the supplied

orice sizing chart on pages 50-51of this manual to determine which orices will provide

optimal application pressure. Install the orices in the check valve unit above each row unit

that is mounted on the coulter shaft.

NOTE – The unit will be either be set up to skip a row, “One Down”, or re-apply the

outside row,”One Up”.

-If the unit is set up as “One Down” (11 or 15 coulters) then the outside coulters on

each end of the unit will need to be 1.5x rate of the other coulters.

-If the unit is set up as “One Up” (13 or 17 coutlers) then the outside coulters on

each end of the unit will need to be 0.5x rate of the other coulters.

7) Put some water in the tank and check for leaks.

IMPORTANT - Before proceeding to the next step make sure that the valve is open to the pump. NEVER

run the pump dry.

6) With the valve to the pump open perform the initial setup of the pump as outlined in the pump owners manual.

After the pump is set up recheck the applicator for leaks.

7) In-eld adjustment of hydraulic down-pressure: Adjust so that the coulters are staying at desired depth with the

least amount of hydraulic pressure necessary.

IMPORTANT - DO NOT exceed 1,350 PSI.

8) Adjust tractor hydraulic ow on the Raise and Lower/Wing Kick/Down-pressure circuit as low as possible while

maintaining a reasonable toolbar raise and lower speed. This will help prevent creating excess heat in the hydraulic

system as this circuit provides continuous toolbar down-pressure.

9) Fold the wings up for transport.

IMPORTANT - Be sure to have the toolbar fully raised before folding the wings up! Failure to do so will

result in damage to the unit.

Operation

Orice

Initial Console Programming

HINT: If you enter the wrong value when entering your data press “ENTER” then press “ENTER” again and re-enter your value again.

• Select the unit of measure by pressing the CE button until the desired until of measure appears in the display and press “ENTER”

NOTE - The unit of measure for the United States is Volume per Acre.

• Select the type of sensor being used (SP2) by pressing the CE button until the desired sensor type appears in the display and

press “ENTER”

• The message “CAL C-SD STANDARD VALVE” will appear in the console’s display. Press “ENTER”

• The message “CAL SELF TEST 00” will appear in the console’s display. Press the BOOM CAL 1 button and enter the value shown

in the table. To store the values press “ENTER” (the enter button will light up) input the value and then press “ENTER”. Your

value is now stored. Repeat for Boom 2 and 3. Use the arrow keys to advance to the remaining booms.

• Press the “SPEED CAL” button and input the appropriate speed cal. value for the type of sensor being used and press “ENTER”

NOTE - For the PHOENIX 10 the speed cal. is 785.

• Press the “METER CAL” button and enter the meter cal. value stamped on the ow meter’s identication tag.

NOTE - The meter cal. value is 720 gallons.

• Press the “VALVE CAL” button and input the calibration number that corresponds with the control valve being used and press “ENTER”.

NOTE - For this unit the valve cal. is 2123.

• Press the “RATE 1 CAL” button and “ENTER” the Rate 1 value. Refer to the “Calculate the Rate 1 and Rate 2 Cal Values” section of

the Raven SCS 440 manual and press “ENTER”.

• Press the “RATE 2 CAL” button and “ENTER” the Rate 2 value. Refer to the “Calculate the Rate 1 and Rate 2 Cal Values” section of

the Raven SCS 440 manual and press “ENTER”.

• The initial console programming is now complete, and the ashing “CAL” in the console’s display should turn o. If it does not,

repeat the procedure starting from the rst step above.

• These settings will be stored and the previous steps do not need to be repeated after powering OFF/ON.

RESET: If an entry or selection error is made during any steps of this procedure, turn the POWER switch to the OFF position, press

CE and hold while turning the POWER switch to the ON position to reset the console.

HINT: If you enter the wrong value when entering your data press “ENTER” then press “ENTER” again and re-enter your value again.

Boom 3

Boom 2

Boom 1

Boom # 12 Row 16 Row

Boom 1 105 165

Boom 2 150 150

Boom 3 105 165

Quick Start For The Raven 440 Coutroller With Phoenix 10 GPS

Break In Period

First 30 minutes of operation:

1. Check that all coulters and nozzles are clean and working properly. Clean and adjust accordingly.

2. Check all hydraulic and chemical lines. Be sure none of them are kinked, pinched or leaking. Adjust lines accordingly.

3. Re-torque all of the wheel bolts.

4. Check all other fasteners and hardware. Adjust accordingly.

5. Lubricate all grease ttings.

After 4 hours of operation:

1. Check that all coulters and nozzles are clean and working properly. Clean and adjust accordingly.

2. Check all hydraulic and chemical lines. Be sure none of them are kinked, pinched or leaking. Adjust lines accordingly.

3. Re-torque all of the wheel bolts.

4. Check all other fasteners and hardware. Adjust accordingly.

After 10 hours of operation:

1. Check that all coulters and nozzles are clean and working properly. Clean and adjust accordingly.

2. Check all hydraulic and chemical lines. Be sure none of them are kinked, pinched or leaking. Adjust lines accordingly.

3. Re-torque all of the wheel bolts.

4. Check all other fasteners and hardware. Adjust accordingly.

After the 10 hours of operation break in period check, begin the standard maintenance schedule as described in the

service section of this manual.

Troubleshooting

WARNING - MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE APPLICATOR. MAINTENANCE AND REPAIR

SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY.

Trouble... Possible Cause... Possible Remedy...

Wings only partially unfold • Actuating raise/lower remote

instead of fold/unfold remote

• Use fold/unfold remote

Toolbar will not lower • Transport latch pins still in

transport position

• Pressure still on transport

latches

• Remove and place eld use position

• Raise toolbar to relieve pressure on

transport latches before lowering

Toolbar will not raise or lower

Wings will not fold out or unfold

• Faulty hydraulic coupler • Replace with new coupler

• Lift cylinders have improper

combination of cylinder spacers

• Add or remove spacers as

necessary

Wings are tilted up from center

toolbar section

• Gauge wheels set too low

• Hydraulic down pressure not set

high enough

• Center toolbar section set too

deep

• Move gauge wheels up

• Increase pressure be fore turning

adjustment knob clockwise

• Add cylinder spacers to lift

cylinders

Wings are tilted down from center

toolbar section

• Gauge wheels set too high

• Center toolbar section set too

shallow

• Move gauge wheels down

• Remove cylinder spacers from lift

cylinders

Center toolbar section too deep or

too shallow

Fertilizer pressure gauge showing

high pressure when applying fertilizer

• Install larger orices

• Clear debris

• Adjust hoses as necessary

• Slow down

• Orices too small

• Plugged knives

• Kinked hoses

• Speed too fast

Unable to maintain set application

rate

• Clogged Strainer

• Orices too small

• Agitation valve too far open

• Clean strainer

• Install larger orices

• Adjust valve as necessary

Hydraulic pump will not prime • Tank valve clogged

• Agitation valve closed • Unclog valve

• Open valve

*Refer to the ACE hydraulic pump manual, raven controller manual, and CDS-John Blue pump manual for additional

trouble shooting information.

To prolong the life of your Nitro-Gro applicator, perform the following on a regular basis:

1. Grease coulter hubs, 2 pumps every 50 hours.

2. Check lighting before over the road transport. Make sure lights and SMV emblem are clean from dirt and eld debris.

3. Check implement for damage, cracked welds, loosened hardware, etc. After the unit is repaired promptly repaint

to prevent further damage.

4. Check hydraulic system for leaks and hose damage, twists or kinks and repair as needed.

5. Check fertilizer handling system for leaks and hose damage, twists or kinks and repair as needed.

6. Check tire pressures and lug nuts periodically and adjust as required.

7. Grease Wheel Hubs.

8. Grease jack.

To prolong the life of your Nitro-Gro applicator, perform the following before placing the implement in storage:

1. Remove dirt and debris that may cause rusting.

2. Repaint any areas where the paint has been chipped, scratched or worn away.

3. Coat all earth moving surfaces with a suitable rust preventative.

4. Inspect for damaged or worn parts and replace before next use.

5. Lubricate coulter hubs.

6. Replace all worn, torn and faded decals and reectors.

7. Store the implement inside away from inclement weather.

8. Flush all fertilizer from the system.

9. Cover Flow Monitors from the sunlight. If the Flow Monitors are exposed to the sun for a long period of time

they will turn cloudy and hard to see through.

10. To winterize your Nitro-Gro you need to drain the tank and all fertilizer hoses. Once the system is drained

add Marine RV Anti Freeze. Run the Anti Freeze thru the strainer, valves, check valves, and the orices.

Service

Storage

Safety SIgns

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged or Missing

# Description: Decals Part. No.

1 Grease Decal JM0015104

2 Warning - Pinch Point JM0014994

3 Down Pressure Decal JM0035892

4 Warning - Insert Pin Be For Road Transport JM0038103

5 Danger - Electrocution Hazard JM0035887

6 Caution - Observe Instructions JM0035881

7 Danger - Crushing Hazard JM0035883

8 J&M Oval JM0038110

9 Warning - Towing Stability JM0035882

10 Warning - High Pressure Fluid JM0035880

11 NitrGro with J&M Decal JM0039474

12 Open Tank Maintenance Valve JM0039478

13 Close Tank Fill Valve JM0035891

14 Open Agitation Valve JM0039479

15 Check Filter Daily JM0035884

16 Ground Drive Adjustment JM0038102

17 Ground Drive Tire Pressure JM0038101

18 2.0 x 9.0 Red Reective Strip JM0009945

19 2.0 x 9.0 Fluorescent Orange Strip JM0009944

20 Nitrgro Logo5010L JM0038114

20 Nitrogro Logo5010R JM0038116

20 Nitrogro Logo5016L JM0038117

20 Nitrogro Logo5016R JM0038118

21 NitroGro Decal JM0039473

22 J&M Website JM0038108

23 2.0 x 9.0 Reective Amber Strip JM0009946

24 Jack Handle Storage JM0038105

25 Warning - Cylinder Stops JM0035890

26 Check Tire Pressure JM0038097

27 Tighten Lug Nuts JM0035885

Safety Signs

234

14 15 16

21 22

26 27

# Description Part. No.

1 20511-00 O-Ring x .38in Hose Barb 90 Deg JM0024469

1 3/8 Hose Clamp (Not Shown) JM0039206

2 20513-00 O-Ring x .75in Hose Barb 90 Deg JM0024468

2 3/4 Hose Clamp (Not Shown) JM0039205

3 20460-00 Flow Indicator JM0021569

4 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505

5 1/4”-20 x 2” Gr5 Z Hex Bolt JM0001591

6 20521-00 O-Ring Cap - Flow Indicator JM0021579

# Description Part. No.

1 2" Manifold Flange Clamp JM0035251

1 2” Manifold Gasket (Not Shown) JM0021145

2 Raven Boom Valve JM0032478

3 Banjo 2" Manifold Plug With 1/4" NPT for Gauge JM0021147

4 Pressure Gauge Stainless Steel 0-100psi, 4" JM0036636

5 3/8” Round U-Bolt 2” Pipe Size Extended JM0018627

6 1" Flange x 90 deg. 3/4" Hose Barb JM0032501

6 3/4 Hose Clamp (Not Shown) JM0039205

7 1" Manifold Flange Clamp JM0032496

7 1” Manifold Gasket (Not Shown) JM0035239

8 Hose Clamp - 1 1/2” Hose JM0021189

9 2" Manifold Flange x 90 deg. 1-1/2" Hose Barb JM0034352

10 100psi Spike Valve With 1" Manifold Flanges JM0032499

11 2" Manifold Tee X 1" Manifold JM0035116

12 Raven Flow Meter RFM60P JM0032488

13 Raven Control Valve JM0032490

14 3/8 -16 Gr5 Z SF Hex Nut JM0002152

5000 Flow Monitor

5000 Manifold (Hydraulic Pump Only)

Note: Each Flange Clamp requires a Gasket. e Gaskets

are not shown. e Gaskets are listed below the Clamps.

6 Row Flow Indicator Manifold

*Same parts for the 3,4, 5 Row

Flow Indicator Manifold

# Description Part. No.

1 1/2" Hose Holder JM0027120

2 3/8"-16 x 4" Gr5 Z Hex Bolt JM0002098

3 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092

4 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512

5 3/4 DIA x .385 x 2.0 JM0002444

6 Hose Shroud - Tongue JM0034836

7 1 1/2 ID x 0.188 GW x 1 3/4 GD Grommet JM0016924

# Description Part. No.

1 16in Fertilizer Tank Lid With Vent JM0037949

2 3/4" Hose Barb X 3/4 Male NPT 90 Deg(Hyd Pump) JM0035226

2 3/4” Hose Clamp (Not Shown) JM0039205

3 Manual Canister JM0010115

4 9 Gallon Safety/Fresh Water Tank JM0030587

5 1/4”-20 x 1/2” Gr5 Z Hex Bolt JM0001481

6 3/4” NPT PVC readed Plug Schedule 40 JM0037251

7 3/4” NPT Bulkhead Tank Flange ASM(Hyd Pump) JM0035222

8 Band For Elliptical Norwesco Tank JM0030208

9 1/2”-13 X 4.5 Gr5 Z Hex Bolt JM0008548

10 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511

11 1/4”-20 Gr5 Z SF Hex Nut JM0001630

12 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507

13 Norwesco Elliptical Tank 1,000 Gallon JM0027371

13 Norwesco Elliptical Tank 1,600 Gallon With Sump JM0027372

14 Drum Faucet - 3/4” NPT JM0039066

5000 Pressure Gauge & Shoud

5000 Tank

# Description (3” Quick Fill) Part. No.

1 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511

2 Ball Valve Mount Plate 3" Banjo JM0034894

3 1/2-20 x 1 Gr5 Z Hex Bolt JM0028442

4 3" Manifold Flange to 3" Hose Barb JM0021244

5 Ball Valve - 3" Full Port Flange Manifold JM0021230

6 3" Manifold Flange x 3" QDC Male JM0035205

7 3" Poly Cam Lever Cap JM0035206

8 3” Manifold Flange Clamp JM0035237

8 3” Manifold Gasket(Not Shown) JM0021239

9 T-Bolt Hose Clamp 3” Hose JM0035248

10 Lanyard JM0039282

# Description (3” Quick Fill) Part. No.

1 3" Manifold Flange to 3" Hose Barb JM0021244

2 Manifold Tee - 3" JM0021232

3 Ball Valve - 3" Full Port Flange Manifold JM0021230

4 3" x 3" Manifold EPDM Flange Bulkhead Fitting JM0035114

5 90 Deg Coupling, 3" Manifold Flange JM0033979

6 3" Manifold Flange x 2" Hose Barb JM0034333

7 3” Manifold Flange Clamp JM0035237

7 3” Manifold Gasket(Not Shown) JM0021239

8 T-Bolt Hose Clamp 2” Hose JM0035247

9 T-Bolt Hose Clamp 3” Hose JM0035248

10 3” Manifold X 2” Manifold Flange Reducer Coupling JM0035130

11 2”FP Manifold Flange Clamp JM0035251

11 2”FP Manifold Gasket(Not Shown) JM0021145

12 Manifold Y Strainer - 2” Flange, 30 Mesh JM0033803

5000 Fill Valve 2” & 3”

5000 Tank Fittings for 2” & 3”

# Description (2” Quick Fill) Part. No.

1 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511

2 Ball Valve Mount Plate 2"FP Banjo JM0034889

3 1/2-20 x 1 Gr5 Z Hex Bolt JM0028442

4 2"FP Manifold Flange to 2" Hose Barb JM0033796

5 Ball Valve - 2"FP Flange Manifold JM0031370

6 2"FP Manifold Flange x 2" QDC Male JM0035249

7 2" Poly Cam Lever Cap JM0035250

8 2”FP Manifold Flange Clamp JM0035251

8 2”FP Manifold Gasket(Not Shown) JM0021145

9 T-Bolt Hose Clamp 2” Hose JM0035247

10 Lanyard JM0039282

# Description (2” Quick Fill) Part. No.

1 2"FP Manifold Flange to 2" Hose Barb JM0033796

2 Manifold Tee - 2"FP JM0033797

3 Ball Valve - 2"FP Flange Manifold JM0031370

42" x 2"FP Manifold EPDM Flange Bulkhead Fitting JM0033793

5 90 Deg Coupling, 2"FP Manifold Flange JM0033795

6 2"FP Manifold Flange x 2" Hose Barb JM0033796

7 2”FP Manifold Flange Clamp JM0035251

7 2”FP Manifold Gasket(Not Shown) JM0021145

8 T-Bolt Hose Clamp 2” Hose JM0035247

9 T-Bolt Hose Clamp 2” Hose JM0035247

Shown as 3” tank ttings

# Description Part. No.

1 2" Manifold Flange x 90 deg 1-1/2" Hose Barb JM0034352

2 2" Manifold Tee x 1" Manifold JM0035116

3 Ball Valve - 1" Manifold Flange JM0033824

4 1" Flange x 3/4" Hose Barb JM0021401

4 3/4” Hose Clamp(Not Shown) JM0039205

5 90 Deg Coupling - 2" Manifold Flange JM0033991

6 Manifold Y Strainer - 2" Flange, 30 Mesh JM0033803

7 Pump - Centrifugal JM0033798

8 2" Hose Barb x 2" Full Port Manifold Flange JM0033796

9 Plate - Hyd Fertilizer Pump Mounting JM0034960

10 3/8-16 Gr5 Z SF Hex Nut JM0002152

11 T-Bolt Hose Clamp 1 1/2” Hose JM0021189

12 3/8"-16 x 1-1/2" Gr5 Z SF Hex Bolt JM0001633

13 2” Manifold Flange Clamp JM0035251

13 2” Manifold Gasket (Not Shown) JM0021145

14 1” Flange Clamp JM0032496

14 1” Manifold Gasket (Not Shown) JM0035239

15 T-Bolt Hose Clamp 2" Hose JM0035247

15 T-Bolt Hose Clamp 3” Hose JM0035248

5000 Strainer & Hydraulic Pump

# Description Part. No.

1 3/8” Round U-Bolt 2” Pipe Size Extended JM0018627

2 Raven FC CV SV ASM W-Fittings (Assembly) JM0038228

3 Mount for Flow Control Valves JM0040083

4 3/8”-16 Gr5 Z SF Hex Nut JM0002152

5 3/8"-16 x 1" Gr5 Z SF Hex Bolt JM0002092

6 Flow Indicator Manifold - 6 row with 3/4” inlet and 3/8” outlets JM0024470

7 Flow Indicator Manifold - 5 row with 3/4” inlet and 3/8” outlets JM0021591

7 Flow Indicator Manifold - 4 row with .75 inlet and .38 outlets(Not Shown) JM0039279

7 Flow Indicator Manifold - 3 row with .75 inlet and .38 outlets(Not Shown) JM0039280

5000 Flow Control Mount (Hydraulic Pump Only)

# Description Part. No.

1 Diaphragm Check Valve 3/8" Hose Single JM0036383

1 Diaphragm Check Valve 3/4” Hose Tee JM0036379

1 Diaphragm Check Valve 3/4” Hose Single JM0036381

1a 3/8” Hose Clamp (Not Shown) JM0039206

1b 3/4” Hose Clamp (For the 3/4” Diaphragm Check Valve) JM0039205

2 Orice Specify pg 51

3 Seat Gasket JM0036372

4 Outlet Hose Barb, 3/8" Poly JM0036368

4 3/8” Hose Clamp (Not Shown) JM0039206

5 Quickjet Cap, Black JM0036371

6 Diaphragm Check Valve 3/4” Hose Tee Assembly JM0041782

7 Diaphragm Check Valve 3/4” Hose Single Assembly JM0041783

8 Diaphragm Check Valve 3/8” Hose Single Assembly JM0037890

5000 Check Valve

# Description Part. No.

1 2" Manifold X 1-1/2" Barb JM0021161

2 2" Manifold Flange Clamp JM0035251

2 2" Manifold Gasket(Not Shown) JM0021145

3 2" Manifold Tee x 1" Manifold JM0035116

4 2" Manifold Plug With 1/4" NPT for Gauge JM0021147

5 Pressure Gauge Stainless Steel 0-100psi, 4", 1/4" NPT JM0036636

6 3/8 x 16 Round U-Bolt 2in Pipe Size Extended JM0018627

7 1" Manifold Flange Clamp JM0032496

7 1" Manifold Gasket With Rib EPDM(Not Shown) JM0035239

8 1" Flange x 3/4" Hose Barb JM0021401

8 3/4” Hose Clamp(Not Shown) JM0039205

9 3/8-16 Gr5 Z SF Hex Nut JM0002152

10 1” T-Bolt Clamp JM0021189

11 Flow Monitor Mount JM0034846

5000 Ground Driven Pump Manifold

3/8” Single

Assembly

3/4” Tee

Assembly

3/4” Single

Assembly

# Description Part. No.

1 Roller Chain #50 JM0034463

2 50A45 Sprocket #50 Roller Chain JM0034459

3 Sprocket Mount "Ground Drive Pump" JM0034442

4 14 x 6 Wheel 1 1/8 Inset JM0019535

5 ST215-75D14 Tire Carlisle Sport Trail JM0019529

6 Ground Drive Pump Pivot JM0036063

7 3/8"-16 x 1" Gr5 Z SF Hex Bolt JM0002092

5000 Ground Drive Pump

# Description Part. No.

1 John Blue NGP-9055 Dual Piston Pump JM0035142

1 John Blue NGP 7055-F Single Piston Pump JM0034503

2 T-Bolt Hose Clamp 1-1/2” JM0021189

3 2" Manifold Gasket(Not Shown) JM0021145

3 2" Manifold Flange Clamp JM0035251

4 2" Manifold Flange x 90 deg 1-1/2" Hose Barb JM0034352

5 2" Manifold x 2" Hose Barb 90 Deg JM0035141

6 1/2"-13 Gr5 Z Hex Nut JM0001624

7 1/2’’-13 Gr5 Z J-Bolt JM0002168

8 1 x 3-1/2” Clevis Pin with Cotter Pins JM0001817

9 Ground Drive Pump Mount JM0036062

10 Tongue Spring (24T,HT) 3/8 x 1 3/4 x 12 1/2 JM0014200

11 Sha Collar - Set Screw 3/4” JM0025216

12 5/8”-11 x 2” Gr5 Z Hex Bolt JM0002104

13 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146

14 Cylinder Lock Latch JM0036330

15 1 1/2” Male MPT X 2” Manifold Flange(Dual Piston Pump) JM0035124

16 T-Bolt Hose Clamp 2” Hose JM0035247

17 Lion 2 bore x 4 stroke WH series JM0034861

18 1-8 Gr5 Z Nylon Locking Hex Nut JM0002161

19 1”-8 X 5” Gr5 Z Pn Hex Bolt JM0001558

20 Linkage Weldment JM0037580

John Blue Dual Piston repair kit (Not Shown) JM0038496

5000 Ground Driven Pump

See wing wheel section of manual for hub components pg. 37

# Description Part. No.

1 Dust Cap Keeper JM0038391

2 1/2”-13 Gr5 Z Hex Nut JM0002124

3 1/2” Zinc Finish Lock Washer JM0019021

4 Depth Control Spool JM0031281

5 20” Ripple Blades JM0031269

5 20” Wavy Blade JM0038506

# Description Part. No.

1Dust Cap JM0038288

2 1/8” Cotter Pin JM0004177

3 1/2” castle nut JM0038277

4Hub Washer JM0038278

5 Tapered Single - LM67048 JM0019564

6 Cup LM67010 JM0026564

7 1/2”-13 x 2” Gr2 Z Stud JM0038410

8Hub JM0038285

9 Grease Seal JM0038287

10 Seal Protector JM0038267

5000 GEP Coulter

Hub

Assembly Blade &

Depth Control

Spool

# Description Part. No.

1 1/2”-13 x 3-1/2” SS Hex Bolt JM0041790

2 3/8”-16 x 1/2” Square Head SS Bolt JM0041793

3 1/2”-13 SS Hex Jam Nut JM0041791

4 1/2”-13 SS Nylon Locking Hex Jam Nut JM0041792

5 GC3205 Injection Mount JM0035055

6 Fertilizer Injector With Fittings JM0041788

7 Stream Jet see pg 55

8 1/4” NPT Merchant Coupling SS JM0036441

9 1/4” NPT x 6 Pipe Nipple SS JM0036445

10 Hose Barb 3/8” x 1/4” MPT Stainless Steel JM0036419

# Description Part. No.

1 1/2” -13 x 1-1/4” Gr5 Z Hex Bolt JM0001513

2 1/2” Zinc Finish Lock Washer JM0019021

3 Wiese Knife JM0031273

4 Shims- 1/8” JM0038415

5 Knife Bracket JM0038279

6 Coulter Arm JM0038397

7 1/2” USS Flat Washer JM0003082

8 1/2”-13 Gr5 Z Hex Nut JM0002124

9 1/2”-13 x 1-3/4” Gr5 Z Hex Bolt JM0002101

10 1/2” ID x 2” OD Flat Washer - 1/8” ick JM0026973

# Description Part. No.

1 5/8" x 7" x 10-1/4" U-Bolt JM0030958

2 Channel Bracket Plate JM0030954

3 QJ Mounting Tab JM0036048

4 28" Sha - Coulter Mount JM0030959

5 3/8” x 3” SS Roll Pin JM0037162

6 Channel Bracket Casting JM0030956

7 5/8”-11 Gr5 Z Hex Nut JM0001522

8 3/4-10 Hex Nut JM0002125

9 Nylon Spring Bushing JM0038264

10 Nylon Bushing JM0038259

11 5/8”-11 x 1” Square Head Bolt JM0037259

12 Lock Collar, 30° Rotation JM0031280

12 Lock Collar, 45° Rotation JM0038604

13 3/8” x 3” SS Roll Pin JM0037162

14 Sha Nylon Bushing JM0038258

15 Washer JM0038272

16 Cotter Pin JM0038414

17 3/4-10 G5 Z Bolt 3”Lg JM0038263

18 Spring Rod JM0038265

19 Spring JM0038269

20 Spring Alignment Cast JM0038270

21 Nylon Lock Nut JM0026756

22 Nitrogen Sealer Cable Closer JM0038176

5000 GEP Coulter

Description Part. No.

Coulter Knife Bracket Package (Knife Assembly)

Item: 1,2,4,5,7,8,9,& 11

JM0041705

Coulter Assembly (Hub Assembly Item: 1-10) (Blade &

Depth Control Spool Item: 1) (Knife Assembly Item: 6)

(Coulter Assembly Item: 8-21)

JM0031265

Coulter Bracket Package, (Coulter Assembly)

Item: 1,2,6,& 7

JM0035053

Coulter

Assembly

Knife

Assembly

5000 Hitch

# Description Part. No.

1 3/4”-10 x 6” Gr8 Z Hex Bolt JM0037185

2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147

3 CTD Perfect Hitch Base PP23XLR JM0037174

4 CTD Perfect Hitch Clevis 1-1/4” x 1-3/4” Slot JM0037173

5 Hitch Assembly (Items 1 through 4) JM0037177

6 Safety Chain JM0027440

# Description Part. No.

1 Jack Mounting Bracket JM0031545

2 Jack Assembly (NitroGro & 510ST) JM0030054

3 5/8"-11 x 2" Gr8 Z Hex Bolt JM0001771

4 5/8"-11 Gr5 Z Centerlock Hex Nut JM0002146

5 1”-8 x 6” Gr5 Z Hex Bolt JM0002111

6 Jack Handle JM0037953

7 1”-8 Gr5 Z Centerlock Hex Nut JM0002149

8 Lynch Pin 3/8” x 2-1/2” JM0014929

9 3/4" L Pin JM0003076

5000 Jack Weldment

# Description Part. No.

1 Amber Light JM0009975

2 1-1/2” ID x 0.188 GW x 1-3/4” GD Grommet JM0016924

3 Red Light JM0009976

4 1/4"-20 x 1" Gr5 Z Hex Bolt JM0002095

5 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511

6 1-1/2” x 3” Rectangular Tubing Plug JM0037249

7 Light Bar Weldment JM0036071

8 1/2”-13 x 2-1/4” Gr5 Z Hex Bolt JM0016677

9 1/4"-20 Gr5 Z SF Hex Nut JM0001630

10 Plastic Plug for 1-3/4” Hole JM0037250

5000 Light Bar

Wings

# Description Part. No.

1 1” x 3.4 Clevis Pin JM0001816

2 Cotter Pin JM0003064

3 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464

4 Pivot Pin - 2-1/2 Dia With Bolt Retainer JM0031502

5 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147

6 3/8”-16 x 0.5 Socket Set Screw Nylon Tip JM0037255

7 Sha - Down pressure Cylinder JM0032428

8 Lion 4 Bore x 24 Stroke Welded WH Series JM0030730

9 Linkage - Down pressure Cylinder JM0034014

10 Sleeve Composite Bearing JM0020546

11 JD 4 Bore x 8 Stroke Welded Cyl JM0030757

Wings

# Description Part. No.

1 Mounting Bracket JM0020472

2 5/8”-11 x 2” Gr8 Z Hex Bolt JM0001771

3 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146

# Description Part. No.

1 Pin - 1” x 6 LG JM0031495

2 Hose Mount JM0036703

3 1.0 USS Flat Washer JM0003063

4 Pin - 1” x 5 LG JM0031496

5 1 x 3-1/2” Clevis Pin with Cotter Pins JM0001817

6 Sleeve Composite Bearing JM0020546

7 3 x 14 Welded JD Cylinder JM0035057

8 Linkage - Outside Wing JM0030333

9 3/4” -10 x 3.0 Gr5 Z Hex Bolt JM0027464

10 3/4” -10 Gr5 Z Centerlock Hex Nut JM0002147

11 Spacer - Linkage JM0031494

12 Outside Wing (Right Side) JM0034129

12 Outside Wing (Le Side) JM0034107

13 Mid Wing (Right Side, 2016) JM0034131

13 Mid Wing (Le Side, 2016) JM0034130

14 Pivot Pin - 2-1/2 Dia With Bolt Retainer JM0031502

30’ Wing

Extension

JM0035008

Lock Pin

JM0003076

# Description Part. No.

1 Square U-Bolt 7-1/8” Inside Width x 9” Length, 5/8”-11 JM0020901

2 Gauge Wheel Mount JM0031518

3 Gauge Wheel Assembly (Right Hand) JM0031511

3 Gauge Wheel Assembly (Le Hand) JM0031520

4 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146

5 5/8” x 7” Hitch Pin JM0003079

6 3/16” x 2-1/2” Hair Clip Pin JM0001657

7 Grease Seal, 6-8 Ton JM0026572

8 Large Inner Bearing for 6-8 Ton JM0019563

9 Large Cup for 6-8 Ton JM0026565

10 Wheel Stud for Hub, 6-8 Ton (1/2”-20 x 1-7/8”) JM0019559

11 Hub with Races, Studs and Nuts, 7-8 Ton JM0026566

12 Small Cup for 6-10 Ton JM0026564

13 Small Outer Cone for 6-10 Ton JM0019564

14 3/4” Z Flat Washer (2” OD) JM0010006

15 3/4”-10 Gr5 Z Castle Hex Nut JM0002130

16 3/16” x 1 1/2” Cotter Pin, 6-10 Ton JM0014348

17 Tire ST215-75D14 JM0019529

18 Wheel Rim, 6 hole 14” x 6” JM0019535

19 1/2”-20 Lug Nut, 6-8 Ton JM0003062

20 Dust Cap, 6-10 Ton JM0026567

5000 Wing Wheel

Spindle

# Description Part. No.

1 480/80R42 Tire Firestone JM0020038

1 380/90R46 Tire Firestone JM0016170

2 Wheel, 46 x 12 10 Holes JM0029935

2 Wheel, 42 x 16 10 Holes JM0020015

3 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507

4 Dust Cap JM0018954

5 3/8 x 2 3/4 Z Roll Pin JM0018956

6 2.0-12 Gr5 Z Castle Hex Nut JM0015899

7 2 1/8 ID x 3 3/4 OD Flat Washer - 3/16” ick JM0015900

8 Tapered Single JM0018852

9 Sm Race JM0018854

10 3/4 -16 Lugnut JM0018958

11 3/4 -16 x 1 3/4” Stud JM0018957

12 Hub with Races, Lugs, Studs, and Nuts JM0020510

13 Lg. Race JM0018848

14 Tapered Single JM0018849

15 Grease Seal JM0018955

16 4.5 Spindle JM0018794

17 1.0-8 x 7.0 Gr5 Z Hex Bolt JM0016689

18 1-8 Gr5 Z Nylon Locking Hex Nut JM0002161

Tool Bar

# Description Part. No.

1 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464

2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147

3 1 x 3-1/2” Clevis Pin with Cotter Pins JM0001817

4 JD 4 Bore x 8 Stroke Welded Cyl JM0030757

5 Toolbar Base Section (2016) JM0034136

5 Toolbar Base Section ( Aer 2017) JM0039525

6 1 1/2” in Dia Cyl Spacer, Kit JM0037182

7 Pivot Pin - 2-1/2 Dia With Bolt Retainer JM0031502

8 Sleeve Composite Bearing JM0020546

Frame

# Frame 2016 Part. No.

1 Rear Frame 5016 JM0033742

1 Rear Frane 5010 JM0033744

2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147

3 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464

4 Base Frame 5016 JM0033657

4 Base Frame 5010 JM0033744

5 Tongue JM0033656

# Description (Tank Saddle) Part. No.

1 Saddle - Tank (2016) JM0034199

1 Saddle - Tank ( Aer 2016) JM0036718

2 3/8 -16 Gr5 Z SF Hex Nut JM0002152

3 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092

# Frame Aer 2017 Part. No.

1 Rear Frame 5016 JM0039435

1 Rear Frane 5010 JM0033744

2 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147

3 3/4”-10 x 3.0 Gr5 Z Hex Bolt JM0027464

4 Base Frame (All) JM0036468

5 Tongue JM0033656

Tank

Fill Valve

2” or 3”

Ground Drive Pump

Strainer

Fertilizer Hose Routing - Ground Drive Pump without Flow Monitors

Tank Valve

Ground Drive Manifold

Quick Jet Check Valve

# Description Part. No.

1 19’ x 1-1/2” Hose from Pump to Manifold (1600 Gal.) JM0040211

1 15’ x 1-1/2” Hose from Pump to Manifold (1000 Gal.) JM0040330

2 48” x 2” Hose from Ground Drive Pump to Strainer JM0040214

3 36” x 2” Hose from Fill Valve to Tee JM0040215

3 38” x 3” Hose from Fill Valve to Tee JM0040216

4 210” x 3/4” Hose from Manifold to Quick Jet Check Valve JM0040217

5 30” x 3/4” Hose Quick Jet Check Valve to next Quick Jet Check Valve JM0040218

6 52” x 3/8” Hose from Quick Jet Check Valve to Coulter JM0040219

Fertilizer Hose Routing - Ground Drive Pump with Flow Monitors

Tank

Fill Valve

2” or 3”

Ground Drive Pump

Strainer Tank Valve

Ground Drive Manifold

# Description Part. No.

1 19’ x 1-1/2” Hose from Pump to Manifold (1600 Gal.) JM0040211

1 15’ x 1-1/2” Hose from Pump to Manifold (1000 Gal.) JM0040330

2 48” x 2” Hose from Ground Drive Pump to Strainer JM0040214

3 36” x 2” Hose from Fill Valve to Tee JM0040215

3 38” x 3” Hose from Fill Valve to Tee JM0040216

4 30” x 3/4” Hose from Manifold to Flow Monitors JM0040217

5 Center Coulter 3/8” Hose 112” Lg JM0041658

5 1 From Center Coulter 3/8” Fertilizer Hose 142” Lg JM0041659

5 2 From Center Coulter 3/8” Fertilizer Hose 172” Lg JM0041660

5 3 From Center Coulter 3/8” Fertilizer Hose 145” Lg JM0041661

5 4 From Center Coulter 3/8” Fertilizer Hose 175” Lg JM0041662

5 5 From Center Coulter 3/8” Fertilizer Hose 205” Lg JM0041663

5 6 From Center Coulter 3/8” Fertilizer Hose 245” Lg JM0041664

5 7 From Center Coulter 3/8” Fertilizer Hose 275” Lg JM0041665

5 8 From Center Coulter 3/8” Fertilizer Hose 305” Lg JM0041666

6 52” x 3/8” Hose from Quick Jet Check Valve to Coulter JM0040219

Quick Jet Check Valve

Flow Monitors

Center

1 From

Center

2 From

Center

3 From

Center

4 From

Center

5 From

Center

6 From

Center

7 From

Center

8 From

Center

Fertilizer Hose Routing - Hydraulic Pump without Flow Monitors

Tank

Fill Valve

2” or 3”

Hydraulic Driven Pump

Strainer

Agitation Valve

Hydraulic Pump Manifold

Quick Jet Check Valve

# Description Part. No.

1 1-1/2” x 228”; Hose from Hydraulic Pump to Manifold (1600 Gal.) JM0040211

1 1-1/2” x 180”; Hose from Hydraulic Pump to Manifold (1000 Gal.) JM0040330

2 2” x 32”; Hose from Tank to Pump JM0040224

3 2” x 36” Hose from Fill Valve to Tee JM0040215

3 3” x 38” Hose From Fill Valve to Tee JM0040216

4 3/4” x 210” Fertilizer Hose from Manifold to Quick Jet Check Valve JM0040217

5 3/4” x 30” From Quick Jet Check Valve to next Quick Jet Check Valve Hose JM0040218

6 3/8” x 52” Hose From Quick Jet Check Valve to Coulter JM0040219

7 3/4” x 55” Agitation Valve to Tank Fertilzer Hose JM0040332

8 3/4” x 55” Spike Valve to Tank Fertilzer Hose JM0040332

Fertilizer Hose Routing - Hydraulic Pump with Flow Monitors

# Description Part. No.

1 1-1/2” x 228”; Hose from Pump to Manifold (1600 Gal.) JM0040211

1 1-1/2” x 180”; Hose from Pump to Manifold (1000 Gal.) JM0040330

2 2” x 32’’; Hose from Tank to Pump JM0040224

3 36” x 2” Hose from Fill Valve to Tee JM0040215

3 38” x 3” Hose from Fill Valve to Tee JM0040216

4 3/4” x 30”; Hose from Manifold to Flow Monitors JM0040218

5 Center Coulter 3/8” hose 112” Lg JM0041658