ORBIT Automated Valve Packages Brochure
User Manual: ORBIT Automated Valve Packages Brochure Resource Library
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ORBIT Automated Valve Packages Table of Contents ORBIT AUTOMATED VALVE PACKAGES Introduction................................................................................................... 2 Diaphragm Actuators................................................................................. 3 Double Acting Series 84, 164 and 424........................................................................ 4 With Manual Close Mechanism Series 84 and 164............................... 5 With Two-Way Manual Mechanism Series 84 and 164......................... 6 Spring Close Series 84, 164 and 167........................................................................ 7 With Two-Way Manual Mechanism Series 84, 164 and 167................. 8 Spring Open Series 85 and 165................................................................................ 9 With Manual Close Mechanism Series 85 and 165................................10 Piston Actuators...........................................................................................11 Double Acting Series LS-124D, LS-185D, LS-205D, LS-207D, LS-208D, LS-267D, LS-269D and LS-2611T...........................................12 With Manual Close Mechanism Series LS-124D, LS-185D, LS-205D and LS-207D............................................................13 With Two-Way Manual Mechanism Series LS-124D...............................14 With Two-Way Manual Mechanism Series LS-267D and LS-269D..........15 Spring Close Series LS-124D, LS-185D, LS-205D, LS-207D and LS-267D....................16 With Two-Way Manual Mechanism Series LS-205D, LS-207D and LS-267D...........................................................................17 With Two-Way Manual Mechanism Series LS-124D and LS-185D..........18 CAMSERV Aftermarket Services for Valves and Actuation................................19 Notes..............................................................................................................20 ORBIT Automated Valve Packages INTRODUCTION Cameron’s Orbit® brand can provide you with perfectly matched packages that include valves, actuators and instrumentation. Unique Design Makes Automation Easier Our Orbit valves are ideal for automation by the very nature of their operating principle. Many automated valves remain open or closed for extended periods of time. This and other environmental and process conditions can cause higher breakaway torque in valves with friction between their sealing surfaces. The mechanical camming action of an Orbit valve retracts the core from its seat as it opens. The core is then rotated to the open position without scraping the seat. This reduces the need for the high-torque actuators found on many other valves, which scrape their seating surfaces together during opening and closing. By eliminating the opening and closing friction, Orbit valves can provide economical, low-pressure operators and still ensure sufficient thrust to open and close the valve. Orbit Actuators are Specially Designed for Use Exclusively on Orbit Valves Orbit actuators provide reliable, trouble-free, on/off operation, and are especially suitable for simple or extensive instrumentation. 2 Orbit Valves Offers a Wide Variety of Piston and Diaphragm Actuators Orbit valves can be equipped with perfectly matched Orbit linear actuators. Many capabilities can be added to the basic double acting actuator. Models are available with spring return to open or close. Manual override mechanisms also are available. A Full Range of Instrumentation Capabilities A variety of instrumentation capabilities can be provided to meet your system’s needs. Many common systems are available as economical standard packages. Pneumatically or electrically activated systems also are available. You can order our standard systems or purchase custom systems designed to your specifications. Standard packages include combinations for spring return or double acting actuators, with signals to open or close and provisions for fail open, fail close, or fail in last position on loss of signal or pneumatic supply. Design Assistance Cameron can provide design assistance and recommend proven systems, or you may prefer to specify your own design and have our factory mount and test it for you. Most Orbit valves can easily be automated in the field at a later date. Diaphragm Actuators Using low-pressure air supply (up to 65 psi [4.4 bars]), these simple, reliable diaphragm actuators are designed and built to match the exact needs of the smaller sizes of Orbit valves. With both valve and actuator from the same company, there is a single-source responsible for the complete package: • Operations and maintenance advice • Repair parts and field service • Warranty Double Acting Spring Open Double Acting with Snubber Double Acting with Manual Close Mechanism Spring Open with Manual Close Mechanism Double Acting with Two-Way Manual Mechanism Spring Close Spring Close with Two-Way Manual Mechanism 3 DOUBLE ACTING SERIES 84, 164 AND 424 VPI Rod Spacer VPI Rod Assembly Snubber (When Fitted) Upper Diaphragm Case Stem/Actuator End Diaphragm Plates Eye Nut Capscrew Hex Nut O-rings Diaphragm Stem/Valve End Lower Diaphragm Case VPI Rod Bushings Retaining Ring Clamp Rod Boot Set Screw Pointer Assembly VPI Collar Not to scale 4 Sealing Gland Flat Key Lube Fitting Hex Bolt or Stud DOUBLE ACTING WITH MANUAL close MECHANISM SERIES 84 AND 164 Handwheel Cotter Pin Jack Screw Handjack Nut Lube Fitting O-ring Set Screw Upper Diaphragm Case Assembly Not to scale 5 DOUBLE ACTING WITH TWO-WAY MANUAL MECHANISM SERIES 84 and 164 Pipe Cap Upper Bearing Collar Lock Nut Bearing Handwheel Assembly Warning Tag Drive Screw Square-Head Set Screw Hex Nut Weather Shield O-ring Jack Screw Lube Fitting Handjack Nut Lower Bearing Collar Thumb Screw Stem Spacer (Size 84 Only) O-ring Bearing Relief Fitting/Air Set Screw Upper Diaphragm Case Assembly Not to scale 6 SPRING CLOSE SERIES 84, 164 and 167 Jam Nut Upper Diaphragm Case Assembly Spring Adjustment Screw Positioning Plate Relief Fitting/Air Spring Positioning Ring Warning Tag Drive Screw Upper Diaphragm Plate O-rings Lock Nut O-ring VPI Rod Spacer VPI Rod Assembly Sealing Gland Capscrew Hex Nut Diaphragm O-ring VPI Rod Bushing Clamp Rod Boot Indicator Plate Self-Tapping Screw Set Screw Pointer Assembly VPI Collar Indicator Bracket Lower Diaphragm Plate Retaining Ring Stem/Actuator End Lube Fitting Stem/Valve End Hex Bot or Stud Key Lower Diaphragm Case Hex Nut Not to scale 7 SPRING CLOSE WITH TWO-WAY MANUAL MECHANISM SERIES 84, 164 and 167 (For 84 Only) Retaining Ring Positioning Plate Cotter Pin Handwheel O-ring Stem Boot Collar Chain/Lock Pin Cotter Hair Pin Stem Nut Relief Fitting/Air Collar Retaining Ring Debris Cover Split Ring/Lock Pin Lock Pin Lube Fitting Upper Diaphragm Case Assembly Spring Adjusting Plate (Size 164 Only) Spring Yoke Assembly Stem Bearing Bearing Collar – Lower Bearing Warning Tag Lock Nut Drive Screw Stem/Actuator End VPI Rod Spacer Lock Nut Capscrew Hex Nut Diaphragm Plates – Upper and Lower VPI Rod O-ring VPI Rod Bushing Clamp Rod Boot Indicator Plate Self-Tapping Screw Set Screw Pointer Assembly VPI Collar Indicator Bracket Not to scale 8 Retaining Ring O-ring Sealing Gland Lube Fitting Hex Bolt or Stud Key Stem/Valve End Lower Diaphragm Case Hex Nut SPRING OPEN SERIES 85 and 165 Stem/Actuator End VPI Rod Spacer Lock Nut Upper Diaphragm Case Upper Diaphragm Plate Diaphragm Hex Head Capscrew Eye Nut Ring Spacer VPI Rod Assembly Lower Diaphragm Plate O-ring Spring Roll Pin Hex Nut Lower Diaphragm Case O-ring VPI Rod Bushing Clamp Rod Boot Set Screw Pointer Assembly VPI Collar Self-Tapping Screws Stem/Valve End Retaining Ring O-ring Filter/Silencer Sealing Gland Key Lube Fitting Hex Bolt or Stud Indicator Plate Indicator Bracket Hex Nut Not to scale 9 SPRING open WITH MANUAL CLOSE MECHANISM SERIES 85 and 165 Handwheel Cotter Pin O-ring Jack Screw Handjack Nut Lube Fitting Upper Diaphragm Case Assembly Set Screw Not to scale 10 Piston Actuators Cameron’s ORBIT piston actuators are designed for larger sized valves and are available with many types of optional equipment. These actuators provide the required opening or closing force using air, gas or hydraulic pressure. On/off operation is efficient and consumes very little power. The actuators use two cylinders, one on top of the other, with double acting pistons joined to a common central shaft or stem to generate sufficient linear thrust from a compact unit. A gas-over-oil tank provides smooth operation, lubrication and ensures many years of trouble-free operation. The piston and rod seals operate against polished surfaces, coated with molybdenum disulfide, a dry film lubricant that also reduces wear. A variety of accessories can be mounted at various locations on the actuator. Double Acting Double Acting with Manual Close Mechanism Double Acting with Hydraulic Open, Manual Close Spring Close NOTE: Some mounting applications may require bracing to support the cylinder actuator. Consult Cameron for mounting positions other than vertical. Spring Close with Two-Way Manual Mechanism Spring Close with Two-Way Manual Mechanism 11 DOUBLE ACTING SERIES LS-124D, LS-185D, LS-205D, LS-207D, LS-208D, LS-267D, LS-269D and LS-2611T NOTE: “T” suffix indicates triple-stack cylinders. (For LS-124D Only) Plug Capscrews O-ring Cylinder Head Cover Upper Cylinder Head Upper Piston Piston Rod Nut Capscrew Cover Plate O-ring Upper Cylinder Head O-ring Quad Seal/T-Ring Upper Piston Piston Rod Sleeve Piston Rod Nut Quad Seal/T-Ring O-ring Middle Cylinder Head Lower Piston Cylinder Retaining Ring Sealing Gland O-ring VPI Rod Piston Rod Flat Key Lower Cylinder Head O-ring Hex Nut VPI Rod Bushing Clamp Rod Boot Lube Fitting Set Screw Pointer Assembly VPI Collar Indicator Plate NOTE: Piston stack can be double as illustrated, or triple. Not to scale 12 Double-Ended Stud DOUBLE ACTING WITH MANUAL CLOSE MECHANISM SERIES LS-124D, LS-185D, LS-205D and LS-207D Handwheel O-ring (Weather Shield) Relief Fitting Jack Screw Jack Nut O-ring (Weather Shield) Thrust Washer (LS-124D Only) Lube Fitting Hex Bolt Upper Cylinder Head O-ring (Jack Screw) O-ring (Jack Nut) Not to scale 13 DOUBLE ACTING WITH TWO-WAY MANUAL MECHANISM SERIES LS-124D Weather Shield Handwheel Spring Pin Relief Fitting Jack Nut Jack Screw O-rings Roll Pin Handle Needle Bearings Bracket Capscrew Roll Pin Bearing Race Bearing Ring Jack Nut Housing O-ring Not to scale 14 DOUBLE ACTING WITH TWO-WAY MANUAL MECHANISM SERIES LS-267D and LS-269D Cover Cap Load Stem Cover Tube Handwheel Flat Key Drive Nut Hex Nut Bolt Stud Bearings Bearing Retainer Upper Cylinder Head Assembly Hex Nut Stud Load Stem Collar Threaded Sleeve Lock Pins Piston Bolt Piston Rod Not to scale 15 SPRING CLOSE SERIES LS-124D, LS-185D, LS-205D, LS-207D and LS-267D (For LS-185 and 205D Only) Bearing Collar Spring Adjusting Screw Jam Nut Bearing Spring Load Plate Eye Bolt Jam Nut Spring Adjustment Screw Spring Load Plate Spring Upper Cylinder Head Assembly Jam Nut Air Filter/Silencer Piston Hex Nut Stud Cylinder Positioning Plate Not to scale 16 SPRING CLOSE WITH TWO-WAY MANUAL MECHANISM SERIES LS-205D, LS-207D and LS-267D Handwheel Gear Operator Housing Neutral Position Indicator Housing Drive Nut Adapter Key Wiper Ring Bearing Bolt Hex Capscrew Position Indicator Rod Bearing Retainer Load Stem Nut Guide Pin Thrust Bearing Lock Nut Upper Cylinder Head Assembly Spring Puller Housing Assembly Load Stem Collar Nut Cylinder Stud Nuts Cylinder Stud Bolt Piston Piston Rod Not to scale 17 SPRING CLOSE WITH TWO-WAY MANUAL MECHANISM SERIES LS-124D and LS-185D (For LS-185D Only) Jam Nut Upper Bearing Collar Spring Load Plate Bearing Stem/Manual Mechansim Eye Bolt Handwheel Jam Nut Upper Cylinder Head Assembly Stem/Manual Mechanism Retaining Ring Hub/Spring Load Plate Upper Bearing Collar Spring Bearing Housing Assembly Bearings Lower Bearing Collar Air Filter/Silencer Lock Nut Socket Head Capscrew Jam Nut/Piston Rod Not to scale 18 Spring Positioning Plate CAMSERV Aftermarket Services for Valves and Actuation ™ We build it. We back it. Global Network and Local Support Cameron is well-positioned to deliver total aftermarket support, quickly and efficiently, with unmatched OEM expertise. Our highly skilled engineers and technicians are available around the clock, seven days a week, to respond to customer queries, troubleshoot problems and offer reliable solutions. Easily Accessible Parts and Spare Valves • OEM spare valves, actuators and parts (including non-Cameron brands) • Handling, storage, packaging and delivery • Dedicated stocking program Comprehensive Aftermarket Services Portfolio • Parts and spare valves • Repair • Field services • Preventative maintenance • Equipment testing and diagnostics • Remanufacturing • Asset preservation • Customer property management • Training and recertification services • Warranty Customized Total Valve Care (TVC) Programs SM Customized asset management plans that optimize uptime, availability and dedicated services. • Engineering consultancy • Site management • Flange management • Startup and commissioning • Spare parts and asset management • Operational support USA • CANADA • LATIN AMERICA • EUROPE • RUSSIA • AFRICA • MIDDLE EAST • ASIA PACIFIC 19 Notes 20 3250 Briarpark Drive, Suite 300 Houston, TX 77042 USA Toll Free 1 800 323 9160 Learn more about ORBIT automated valve packages: www.c-a-m.com/orbit email us at orbit@c-a-m.com ENVIRONME N XCELLEN LE CE TA TH SAFETY AL A HE ND CA HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed. MERON ©2013 Cameron | ORBIT is a registered trademark of Cameron. CAMSERV is a trademark of Cameron. Total Valve Care is a service mark of Cameron. All other brands are registered trademarks or trademarks of their respective companies | 08/13 AD00707V
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