ORBIT Automated Valve Packages Brochure
User Manual: ORBIT Automated Valve Packages Brochure Resource Library
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ORBIT Automated Valve Packages
Table of Contents
ORBIT AUTOMATED VALVE PACKAGES
Introduction .................................................................................................. 2
Diaphragm Actuators ................................................................................ 3
Double Acting
Series 84, 164 and 424 ....................................................................... 4
With Manual Close Mechanism Series 84 and 164 .............................. 5
With Two-Way Manual Mechanism Series 84 and 164 ........................ 6
Spring Close
Series 84, 164 and 167 ....................................................................... 7
With Two-Way Manual Mechanism Series 84, 164 and 167 ................ 8
Spring Open
Series 85 and 165 ............................................................................... 9
With Manual Close Mechanism Series 85 and 165 .............................. 10
Piston Actuators ......................................................................................... 11
Double Acting
Series LS-124D, LS-185D, LS-205D, LS-207D,
LS-208D, LS-267D, LS-269D and LS-2611T ......................................... 12
With Manual Close Mechanism Series LS-124D,
LS-185D, LS-205D and LS-207D .......................................................... 13
With Two-Way Manual Mechanism Series LS-124D ............................. 14
With Two-Way Manual Mechanism Series LS-267D and LS-269D ........ 15
Spring Close
Series LS-124D, LS-185D, LS-205D, LS-207D and LS-267D .................. 16
With Two-Way Manual Mechanism Series LS-205D,
LS-207D and LS-267D ......................................................................... 17
With Two-Way Manual Mechanism Series LS-124D and LS-185D ........ 18
CAMSERV Aftermarket Services for Valves and Actuation .............................. 19
Notes ............................................................................................................ 20
2
ORBIT Automated Valve Packages
Unique Design Makes Automation Easier
Our ORBIT valves are ideal for automation by the very
nature of their operating principle. Many automated
valves remain open or closed for extended periods of
time. This and other environmental and process
conditions can cause higher breakaway torque in valves
with friction between their sealing surfaces.
The mechanical camming action of an ORBIT valve
retracts the core from its seat as it opens. The core is then
rotated to the open position without scraping the seat.
This reduces the need for the high-torque actuators
found on many other valves, which scrape their seating
surfaces together during opening and closing. By
eliminating the opening and closing friction, ORBIT valves
can provide economical, low-pressure operators and still
ensure sufficient thrust to open and close the valve.
ORBIT Actuators are Specially Designed
for Use Exclusively on ORBIT Valves
ORBIT actuators provide reliable, trouble-free, on/off
operation, and are especially suitable for simple or
extensive instrumentation.
ORBIT Valves Offers a Wide Variety of Piston
and Diaphragm Actuators
ORBIT valves can be equipped with perfectly matched
ORBIT linear actuators. Many capabilities can be added to
the basic double acting actuator. Models are available
with spring return to open or close. Manual override
mechanisms also are available.
A Full Range of Instrumentation Capabilities
A variety of instrumentation capabilities can be provided
to meet your system’s needs. Many common systems are
available as economical standard packages. Pneumatically
or electrically activated systems also are available. You can
order our standard systems or purchase custom systems
designed to your specifications. Standard packages
include combinations for spring return or double acting
actuators, with signals to open or close and provisions for
fail open, fail close, or fail in last position on loss of signal
or pneumatic supply.
Design Assistance
Cameron can provide design assistance and recommend
proven systems, or you may prefer to specify your own
design and have our factory mount and test it for you.
Most ORBIT valves can easily be automated in the field at
a later date.
Cameron’s ORBIT® brand can provide you with perfectly matched packages that include valves,
actuators and instrumentation.
INTRODUCTION
3
Using low-pressure air supply (up to 65 psi
[4.4 bars]), these simple, reliable diaphragm
actuators are designed and built to match the
exact needs of the smaller sizes of ORBIT
valves.
With both valve and actuator from the same
company, there is a single-source responsible
for the complete package:
• Operations and maintenance advice
• Repair parts and eld service
• Warranty
Double Acting
Double Acting with Snubber
Double Acting with
Two-Way Manual Mechanism
Spring Open
Double Acting with
Manual Close Mechanism
Spring Open with
Manual Close Mechanism
Spring Close
Spring Close with
Two-Way Manual Mechanism
Diaphragm Actuators
4
DOUBLE ACTING
SERIES 84, 164 AND 424
Diaphragm
Hex Bolt or Stud
Lube Fitting
Flat Key
Sealing Gland
Retaining Ring
Lower Diaphragm Case
Stem/Valve End
Eye Nut
Stem/Actuator End
Upper Diaphragm Case
Snubber (When Fitted)
VPI Collar
Pointer Assembly
Set Screw
Rod Boot
Clamp
VPI Rod Bushings
O-rings
Hex Nut
Capscrew
Diaphragm Plates
VPI Rod Assembly
VPI Rod Spacer
Not to scale
5
DOUBLE ACTING WITH MANUAL CLOSE MECHANISM
SERIES 84 AND 164
Upper Diaphragm Case Assembly
O-ring
Lube Fitting
Handjack Nut
Set Screw
Jack Screw
Cotter Pin
Handwheel
Not to scale
6
DOUBLE ACTING WITH TWO-WAY MANUAL MECHANISM
SERIES 84 AND 164
Hex Nut
Weather Shield
Jack Screw
Handjack Nut
Thumb Screw
Bearing
Relief Fitting/Air
Set Screw
Upper Diaphragm Case Assembly
Square-Head Set Screw
Bearing
Upper Bearing Collar
Warning Tag
Drive Screw
O-ring
Lube Fitting
Lower Bearing Collar
Stem
Spacer (Size 84 Only)
O-ring
Handwheel Assembly
Lock Nut
Pipe Cap
Not to scale
7
SPRING CLOSE
SERIES 84, 164 AND 167
Spring
Warning Tag
Drive Screw
Lock Nut
O-ring
Sealing Gland
Capscrew
Diaphragm
Lower Diaphragm Plate
Retaining Ring
Stem/Actuator End
Lube Fitting
Stem/Valve End
Hex Bot or Stud
Key
Lower Diaphragm Case
Hex Nut
Positioning Plate
Upper Diaphragm Case Assembly
Jam Nut
Upper Diaphragm Plate
O-rings
VPI Rod Spacer
VPI Rod Assembly
Hex Nut
O-ring
VPI Rod Bushing
Clamp
Rod Boot
Indicator Plate
Self-Tapping Screw
Set Screw
Pointer Assembly
VPI Collar
Indicator Bracket
Positioning Ring
Relief Fitting/Air
Spring Adjustment Screw
Not to scale
8
SPRING CLOSE WITH TWO-WAY MANUAL MECHANISM
SERIES 84, 164 AND 167
Retaining Ring
Debris Cover
Split Ring/Lock Pin
Lock Pin
Lube Fitting
Upper Diaphragm Case Assembly
Spring Adjusting Plate (Size 164 Only)
Bearing
Bearing Collar – Lower
Warning Tag
Drive Screw
Lock Nut
Diaphragm Plates – Upper and Lower
Retaining Ring
O-ring
Sealing Gland
Lube Fitting
Hex Bolt or Stud
Key
Stem/Valve End
Lower Diaphragm Case
Hex Nut
Collar
Cotter Pin
Handwheel
O-ring
Stem Boot
Collar
Chain/Lock Pin
Cotter Hair Pin
Stem Nut
Relief Fitting/Air
Spring
Yoke Assembly
Stem
Bearing
Lock Nut
Stem/Actuator End
VPI Rod Spacer
Capscrew
Hex Nut
VPI Rod
O-ring
VPI Rod Bushing
Clamp
Rod Boot
Indicator Plate
Self-Tapping Screw
Set Screw
Pointer Assembly
VPI Collar
Indicator Bracket
Retaining Ring
(For 84 Only)
Positioning Plate
Not to scale
9
SPRING OPEN
SERIES 85 AND 165
Lock Nut
Upper Diaphragm Case
Upper Diaphragm Plate
Diaphragm
Hex Head Capscrew
Lower Diaphragm Plate
O-ring
Spring
Hex Nut
Stem/Valve End
Retaining Ring
O-ring
Filter/Silencer
Sealing Gland
Key
Lube Fitting
Hex Bolt or Stud
Hex Nut
Stem/Actuator End
VPI Rod Spacer
Eye Nut
Ring Spacer
VPI Rod Assembly
Roll Pin
Lower Diaphragm Case
O-ring
VPI Rod Bushing
Clamp
Rod Boot
Set Screw
Pointer Assembly
VPI Collar
Self-Tapping Screws
Indicator Plate
Indicator Bracket
Not to scale
10
Jack Screw
Handjack Nut
Lube Fitting
Upper Diaphragm Case Assembly
Handwheel
Cotter Pin
O-ring
Set Screw
SPRING OPEN WITH MANUAL CLOSE MECHANISM
SERIES 85 AND 165
Not to scale
11
Piston Actuators
Cameron’s ORBIT piston actuators are designed for larger
sized valves and are available with many types of optional
equipment.
These actuators provide the required opening or closing
force using air, gas or hydraulic pressure. On/off operation
is efficient and consumes very little power.
The actuators use two cylinders, one on top of the other,
with double acting pistons joined to a common central
shaft or stem to generate sufficient linear thrust from a
compact unit.
A gas-over-oil tank provides smooth operation, lubrication
and ensures many years of trouble-free operation. The
piston and rod seals operate against polished surfaces,
coated with molybdenum disulfide, a dry film lubricant that
also reduces wear.
A variety of accessories can be mounted at various
locations on the actuator.
NOTE: Some mounting applications may require bracing to support the
cylinder actuator. Consult Cameron for mounting positions other than
vertical.
Double Acting
Double Acting with
Hydraulic Open, Manual Close
Double Acting with
Manual Close Mechanism
Spring Close
Spring Close with
Two-Way Manual Mechanism
Spring Close with
Two-Way Manual Mechanism
12
DOUBLE ACTING
SERIES LS-124D, LS-185D, LS-205D, LS-207D, LS-208D, LS-267D, LS-269D
AND LS-2611T
NOTE: “T” suffix indicates triple-stack cylinders.
Cylinder Head Cover
Capscrew
Quad Seal/T-Ring
Piston Rod Sleeve
Quad Seal/T-Ring
Retaining Ring
Sealing Gland
O-ring
Flat Key
Hex Nut
Double-Ended Stud
(For LS-124D Only)
Plug
Cover Plate
O-ring
Upper Cylinder Head
O-ring
Upper Piston
Piston Rod Nut
O-ring
Middle Cylinder Head
Lower Piston
Cylinder
VPI Rod
Piston Rod
Lower Cylinder Head
O-ring
VPI Rod Bushing
Clamp
Rod Boot
Lube Fitting
Set Screw
Pointer Assembly
VPI Collar
Indicator Plate
Capscrews
O-ring
Upper Cylinder Head
Upper Piston
Piston Rod Nut
NOTE: Piston stack can be double as illustrated, or triple.
Not to scale
13
DOUBLE ACTING WITH MANUAL CLOSE MECHANISM
SERIES LS-124D, LS-185D, LS-205D AND LS-207D
Handwheel
Relief Fitting
Jack Screw
O-ring (Weather Shield)
Thrust Washer (LS-124D Only)
Hex Bolt
O-ring (Jack Nut)
O-ring (Weather Shield)
Jack Nut
Lube Fitting
Upper Cylinder Head
O-ring (Jack Screw)
Not to scale
14
DOUBLE ACTING WITH TWO-WAY MANUAL MECHANISM
SERIES LS-124D
Weather Shield
Relief Fitting
Jack Nut
Jack Screw
O-rings
Needle Bearings
Capscrew
Roll Pin
Jack Nut Housing
Handwheel
Spring
Pin
Roll Pin
Handle
Bracket
Bearing Race
Bearing Ring
O-ring
Not to scale
15
Piston Rod
Piston
Lock Pins
Threaded Sleeve
Load Stem Collar
Stud
Hex Nut
Drive Nut
Handwheel
Cover Tube
Cover Cap
Bolt
Stud
Hex Nut
Upper Cylinder Head Assembly
Bearing Retainer
Bearings
Bolt
Flat Key
Load Stem
Not to scale
DOUBLE ACTING WITH TWO-WAY MANUAL MECHANISM
SERIES LS-267D AND LS-269D
16
SPRING CLOSE
SERIES LS-124D, LS-185D, LS-205D, LS-207D AND LS-267D
Eye Bolt
Spring Adjustment Screw
Upper Cylinder Head Assembly
Jam Nut
Hex Nut
Stud
Positioning Plate
Spring Adjusting Screw
Jam Nut
Jam Nut
Spring Load Plate
Spring
Air Filter/Silencer
Piston
Cylinder
Bearing Collar
(For LS-185 and 205D Only)
Bearing
Spring Load Plate
Not to scale
17
Not to scale
Gear Operator Housing
Drive Nut
Key
Bearing
Bearing Retainer
Load Stem
Nut
Thrust Bearing
Load Stem Collar
Nut
Cylinder Stud Nuts
Cylinder Stud
Piston
Piston Rod
Handwheel
Neutral Position Indicator Housing
Adapter
Wiper Ring
Bolt
Hex Capscrew
Position Indicator Rod
Guide Pin
Lock Nut
Upper Cylinder Head Assembly
Spring
Puller Housing Assembly
Bolt
SPRING CLOSE WITH TWO-WAY MANUAL MECHANISM
SERIES LS-205D, LS-207D AND LS-267D
18
SPRING CLOSE WITH TWO-WAY MANUAL MECHANISM
SERIES LS-124D AND LS-185D
Spring Load Plate
Bearing
Stem/Manual Mechansim
Jam Nut
(For LS-185D Only)
Upper Bearing Collar
Handwheel
Jam Nut
Stem/Manual Mechanism
Upper Bearing Collar
Bearings
Lock Nut
Socket Head Capscrew
Spring Positioning Plate
Eye Bolt
Upper Cylinder Head Assembly
Retaining Ring
Hub/Spring Load Plate
Spring
Bearing Housing Assembly
Lower Bearing Collar
Air Filter/Silencer
Jam Nut/Piston Rod
Not to scale
19
CAMSERV™ Aftermarket Services for Valves and Actuation
Global Network and Local Support
Cameron is well-positioned to deliver total aftermarket
support, quickly and efficiently, with unmatched OEM
expertise. Our highly skilled engineers and technicians are
available around the clock, seven days a week, to respond
to customer queries, troubleshoot problems and offer
reliable solutions.
Easily Accessible Parts and Spare Valves
• OEM spare valves, actuators and parts (including
non-Cameron brands)
• Handling, storage, packaging and delivery
• Dedicated stocking program
Comprehensive Aftermarket Services Portfolio
• Parts and spare valves
• Repair
• Field services
• Preventative maintenance
• Equipment testing and diagnostics
• Remanufacturing
• Asset preservation
• Customer property management
• Training and recertication services
• Warranty
Customized Total Valve CareSM (TVC) Programs
Customized asset management plans that optimize
uptime, availability and dedicated services.
• Engineering consultancy
• Site management
• Flange management
• Startup and commissioning
• Spare parts and asset management
• Operational support
WE BUILD IT. WE BACK IT.
USA • CANADA • LATIN AMERICA • EUROPE • RUSSIA • AFRICA • MIDDLE EAST • ASIA PACIFIC
20
Notes
HSE Policy Statement
At Cameron, we are committed ethically, financially and personally to a
working environment where no one gets hurt and nothing gets harmed.
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©2013 Cameron | ORBIT is a registered trademark of Cameron. CAMSERV is a trademark of Cameron. Total Valve Care is a service mark of Cameron.
All other brands are registered trademarks or trademarks of their respective companies | 08/13 AD00707V
3250 Briarpark Drive, Suite 300
Houston, TX 77042
USA
Toll Free 1 800 323 9160
Learn more about ORBIT automated valve packages:
www.c-a-m.com/ORBIT
email us at ORBIT@c-a-m.com
HSE Policy Statement
At Cameron, we are committed ethically, financially and personally to a
working environment where no one gets hurt and nothing gets harmed.
H
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T
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