ORBIT Rising Stem Ball Valves Brochure
User Manual: ORBIT Rising Stem Ball Valves Brochure Resource Library
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ORBIT Valves Unique tilt-and-turn design for fast, low-torque operation and long-term, reliable performance in applications when zero leakage and frequent operation are demanded. Table of Contents ORBIT VALVES Standard Features.................................................................................. 2 Quality Assurance.................................................................................. 3 Operating Principle................................................................................ 4 Market Operations................................................................................. 5 Product Range and Options................................................................... 6 How to Order........................................................................................ 7 One-Piece Stem, Enclosed Bonnet Valves Details and Materials............... 8 Two-Piece Stem, Enclosed Bonnet Valves Details and Materials............... 10 One-Piece Stem, OS&Y Bonnet Valves Details and Materials................... 12 Two-Piece Stem, OS&Y Bonnet Valves Details and Materials................... 14 End Flange Bolting Dimensions.............................................................. 16 Seat and Stem Packing Selection............................................................ 18 Markings............................................................................................... 19 Actuator Figure Numbers....................................................................... 20 Services for Valves and Actuation........................................................... 23 Trademark Information.......................................................................... 24 1 ORBIT Valves STANDARD FEATURES Cameron’s ORBIT valves are ideal for applications when zero leakage and frequent operation are demanded. They are used globally in gas processing plants using molecular sieve systems in switching service. ® • No Rubbing Between Sealing Surfaces • Top-entry Design The tilt-and-turn action eliminates seal abrasion, which is the major cause of seat wear in conventional ball, gate and plug valves. In-line inspection and repair, after system depressurizing, simplifies maintenance. • Injectable Packing • Dual Stem Guides Hardened stem slots and tough guide pins control the lift-and-turn action of the stem. For in-service maintenance, stem packing material is injected through the packing fitting, giving complete control of fugitive emissions. (Available on all enclosed bonnet models.) Tilting the core away from the seat before rotation causes immediate flow around 360 degrees of the core face. Product flow flushes any foreign material away from the seat without localized, high-velocity erosive flow. • Single-seat Design • Low-torque Operation The single, stationary seat in the ORBIT valve seals in both directions and avoids the problems of trapped pressure between seals. ORBIT valves turn easily because seal rubbing is eliminated. • Long Life ORBIT valves replace troublesome ball valves, gate valves, globe valves and plug valves. The ORBIT design has performance advantages that reduce plant outage and reduce the cost of ownership. • Self-cleaning • Wear-resistant Hard Facing on Core The core face is a hard, polished material that will endure difficult service, without loss of sealing integrity. • Mechanical Cam Closure The cam angle at the lower end of the stem provides a mechanically energized seal. • Optimum Flow Full port or reduced port openings give high CV figures. System pumping efficiency is enhanced and erosion problems are reduced. 2 NOTE: Never remove any part from an ORBIT valve unless specifically instructed to do so in the literature, or without first consulting a Cameron representative. Incorrect procedure could result in personal injury and/or property damage. QUALITY ASSURANCE Cameron’s Little Rock, Ark., US, manufacturing facility has quality programs that are ISO 9001 registered. Specifications and Compliances • API 6D • ISO 9001:2008 • PED 97/23/EC • ATEX Directive 94/9/EC • GOST • GOST-R Certificate and RTN Permit • ISO 15848-1 (Fugitive Emission Type Testing) • Shell GSI SPE 77/300 TAT Qualified and TAMAP Two-Star Rating • ASME B16.34 Cameron’s manufacturing philosophy and the standard 36-month warranty ensures that the design, materials and workmanship of all ORBIT products result in years of dependable operation. Gas testing and certification to the latest industry standards is performed by independent inspectors. Certifications for hydrostatic test results and material properties are available on request. The Little Rock facility has undergone a new layout reorganization and CAPEX investment in state-of-the-art equipment. Every ORBIT valve built is individually pressure tested to meet or exceed industry standards. 3 OPERATING PRINCIPLE Every ORBIT valve incorporates a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. When an ORBIT valve is closed, the core is mechanically wedged tightly against the seat, ensuring positive shutoff. When valve leakage cannot be tolerated, Cameron’s ORBIT operating principle can be relied upon to deliver a positive shutoff. When an ORBIT valve begins to open, the core tilts away from the seat and line flow passes uniformly around the core face. This eliminates the localized high-velocity flow that typically creates uneven seat wear in ordinary ball, gate and plug valves. The core then rotates to the fully open position. To Close an ORBIT Valve To close an ORBIT valve, as the handwheel is turned, the stem begins to lower. 4 Precision spiral grooves in the stem act against fixed guide pins, causing the stem and core to rotate. Continued turning of the handwheel rotates the core and stem a full 90 degrees without the core touching the seat. Final turns of the handwheel mechanically wedge the stem down, pressing the core firmly against the seat. MARKET OPERATIONS ORBIT valves are ideally suited for: • Mol sieve dehydration switches valves • Flowlines • Meter isolation • Dryer switching • Block and bypass • Product segregation • Emergency shutdown • Suction and discharge isolation • Heat transfer fluids/hot oil • Hydrogen service • Many additional applications ORBIT valves are ideal where frequent cycling and a positive shutoff are required, conditions that are prevalent in molecular sieve applications in gas processing plants. The ORBIT valve’s top-entry design provides convenient access for in-line inspection and repairs, when required. For environmental protection, injectable packing can be replenished while valves are under full line pressure on enclosed bonnet models. An ORBIT model is displayed at the customer show room in Little Rock, Ark., US. 5 PRODUCT RANGE AND OPTIONS ORBIT valves are manufactured in a variety of materials, sizes and trims to meet specific requirements. Materials Customizing Carbon steel, stainless steel, duplex SS, high-nickel alloys and other special materials are used as service conditions require. External protective coatings are available for added durability in corrosive environments. Handwheel extensions, safety interlocks, position indicator limit switches, thermal jackets, custom painting and special inspection can be provided. Seats Soft or metal-seated options are selected for the intended service. Because the seals in the valves do not rub, and because they are mechanically compressed shut, they survive in high-temperature and abrasive situations. Maintenance and Repairs Cameron’s services include inspection, maintenance and repairs for all ORBIT valve products. Operation Hand or power operation can be selected. Cameron’s ORBIT brand offers double-acting, spring-close and spring-open pneumatic actuators. User-selected electric and hydraulic actuators are available. Instrumentation choices also are offered. Cameron’s ORBIT brand offers complete packages that can include valves, actuators and instrumentation. 6 HOW TO ORDER Sizes Available ASME Class (PN) Reduced Port, Flanged 150 (20) 300 (50) 600 (100) 900 (150) 1500 (250) 2500 (420) in. 2 through 30 2 through 30 2 through 30 3 through 24 3 through 20 3 through 16 (mm) (50 through 750) (50 through 750) (50 through 750) (80 through 600) (80 through 500) (80 through 400) Full Port, Flanged Reduced Port, Butt Weld Full Port, Butt Weld 1 through 24 1 through 24 1 through 24 1 through 20 1 through 16 2 through 12 (25 through 600) (25 through 600) (25 through 600) (25 through 500) (25 through 400) (50 through 300) 3 through 20 3 through 20 3 through 20 3 through 20 3 through 20 3 through 12 (80 through 500) (80 through 500) (80 through 500) (80 through 500) (80 through 500) (80 through 300) 2 through 16 2 through 16 2 through 16 2 through 16 2 through 16 2 through 10 (50 through 400) (50 through 400) (50 through 400) (50 through 400) (50 through 400) (50 through 250 – – – – 2 through 16 Full Port, Butt Weld x Flanged – Full Port, Socket Weld – – Full Port, Threaded – – (50 through 400) 1 through 2 1 through 2 1 through 2 1 (25 through 50) (25 through 50) (25 through 50) (25) 1 through 3 1 through 3 1 through 2 1 (25 through 80) (25 through 80) (25 through 50) (25) Ordering Information How to develop figure numbers: Class Trim* 1 – ASME/ANSI 150 3 – API 1000 0 – T3 Modified 2 – ASME/ANSI 300 5 – API 2000 2 – T7 Modified 4 – ASME/ANSI 600 6 – API 3000 3 – Standard (T3) 5 – ASME/ANSI 900 7 – API 5000 5 – Special Preparation 6 – ASME/ANSI 1500 7 – Sour Corrosive (T7) 7 – ASME/ANSI 2500 8 – Corrosive (316 SS) (T8) 1 4 Model 3 3 H Port Size and Connection Suffix** 1 – Standard 2 – Full Port, Flanged 2 – Low-temp. -50° F (-46° C) 3 – Reduced Port, Flanged 3 – Alloy Steel 4 – Full Port, Threaded H8 – Type of Seat 800° F (427° C) Max. 4 – API 5 – Reduced Port, Butt Weld PK – Type of Seat 570° F (299° C) Max. 5 – National Grid (UK) 6 – Full Port, Butt Weld 6 – Corrosive: 316 SS -155° F (-104° C) 6 – Full Port, Socket Weld BB – Block-and-Bleed Model 7 – Duplex SS 6 – Full Port, Butt Weld x RF GS – Grease Seal Model 8 – Drilling Valves A – Type of Seat 250° F (121° C) Max. H – Type of Seat 500° F (260° C) Max. L – Adapted for Actuator S – Non-standard End-to-End Dimension 9 – High-nickel Alloy SC – Chevron Special Trim Note: See page 18 for seat selection. Example 1433H = Standard, ASME/ANSI Class 600, Reduced Port, Flanged, Standard (T3) * For a more complete explanation of trims and figure numbers, consult your Cameron representative. ** Valve figure number may use more than one suffix. Example: 1433H8L. Cameron reserves the right to substitute materials listed on the following pages with alternate materials for the designated service. 7 ONE-PIECE STEM, ENCLOSED BONNET VALVES Details and Materials 25 19 22 23 24 26 15 14 2 21 16 20 17 4 18 5 3 1 11 6 7 12 8 10 13 9 8 Materials List Parts Description Standard T3 Standard T7 Low-Temp. T3 Low-Temp. T7 -20° F to 500° F -20° F to 500° F -50° F to 500° F -50° F to 500° F (-29° C to 260° C) (-29° C to 260° C) (-46° C to 260° C) (-46° C to 260° C) 1 Body ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A352 Gr. LCC ASTM A352 Gr. LCC 2 Bonnet ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A352 Gr. LCC ASTM A352 Gr. LCC 3 Gasket Stainless Steel and Graphite Stainless Steel and Graphite Stainless Steel and Graphite Stainless Steel and Graphite 4 Stud ASTM A193 Gr. B7 ASTM A193 Gr. B7M ASTM A320 Gr. L7 ASTM A320 Gr. L7M 5 Nut ASTM A194 Gr. 2H ASTM A194 Gr. 2HM ASTM A194 Gr. 4 or 7 ASTM A194 Gr. 7M 6 Seat Body Stainless Steel Stainless Steel Stainless Steel Stainless Steel 7 Seat Insert Teflon Teflon Teflon Teflon 8 Core ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A216 Gr. WCC 9 Core Face Nickel Nickel-based CRA Nickel Nickel-based CRA 10 Trunnion Overlay – Nickel-based CRA – Nickel-based CRA 11 Core Pin Stainless Steel Nickel-based CRA Stainless Steel Nickel-based CRA 12 Support Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel 13 Trunnion Bushing Stainless Steel Stainless Steel Stainless Steel Stainless Steel 14 Stem Alloy Steel Stainless Steel Alloy Steel Stainless Steel 15 Stem Guide Alloy Steel Stainless Steel Alloy Steel Stainless Steel 16 Packing Rings Teflon Teflon Teflon Teflon 17 Injectable Packing ORBIT GP6 ORBIT GP6 ORBIT GP6 ORBIT GP6 18 Bonnet Bushing Stainless Steel Stainless Steel Stainless Steel Stainless Steel 19 Bonnet Nut Carbon Steel Carbon Steel Carbon Steel Carbon Steel 20 Packing Fitting Stainless Steel Stainless Steel Stainless Steel Stainless Steel 21 Packing Chamber Bushing Carbon Steel Carbon Steel Carbon Steel Carbon Steel 22 Drive Nut Ductile Ni-resist Alloy Steel Alloy Steel Alloy Steel 23 Bearing Alloy Steel Alloy Steel Alloy Steel Alloy Steel 24 Bearing Race Alloy Steel Alloy Steel Alloy Steel Alloy Steel 25 Handwheel Ductile Iron Ductile Iron Ductile Iron Ductile Iron 26 Set Screw Alloy Steel Alloy Steel Alloy Steel Alloy Steel ® Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Cameron for a detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements. 9 TWO-PIECE STEM, ENCLOSED BONNET VALVES Details and Materials 28 27 24 26 30 23 29 25 18 19 21 22 14 2 16 17 20 15 4 5 3 1 11 6 7 12 8 10 13 9 10 Materials List Standard T3 Parts Description Standard T7 Low-temp. T3 Low-temp. T7 -20° F to 500° F -20° F to 500° F -50° F to 500° F -50° F to 500° F (-29° C to 260° C) (-29° C to 260° C) (-46° C to 260° C) (-46° C to 260° C) 1 Body ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A352 Gr. LCC ASTM A352 Gr. LCC 2 Bonnet ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A352 Gr. LCC ASTM A352 Gr. LCC 3 Gasket Stainless Steel and Graphite Stainless Steel and Graphite Stainless Steel and Graphite Stainless Steel and Graphite 4 Stud ASTM A193 Gr. B7 ASTM A193 Gr. B7M ASTM A320 Gr. L7 ASTM A320 Gr. L7M 5 Nut ASTM A194 Gr. 2H ASTM A194 Gr. 2HM ASTM A194 Gr. 7 ASTM A194 Gr. 7M 6 Seat Body Stainless Steel Stainless Steel Stainless Steel Stainless Steel 7 Seat Insert Teflon Teflon Teflon Teflon 8 Core ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A216 Gr. WCC 9 Core Face Nickel Nickel-based CRA Nickel Nickel-based CRA 10 Trunnion Overlay – Nickel-based CRA – Nickel-based CRA 11 Core Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel 12 Support Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel 13 Trunnion Bushing Stainless Steel Stainless Steel Stainless Steel Stainless Steel 14 Stem Stainless Steel Stainless Steel Stainless Steel Stainless Steel 15 Stem Cam Alloy Steel Stainless Steel Alloy Steel Stainless Steel 16 Stem Pin Alloy Steel Stainless Steel Alloy Steel Stainless Steel 17 Stem Guide Alloy Steel Stainless Steel Alloy Steel Stainless Steel 18 Packing Rings Teflon Teflon Teflon Teflon 19 Injectable Packing ORBIT GP6 ORBIT GP6 ORBIT GP6 ORBIT GP6 20 Bonnet Sleeve Stainless Steel Stainless Steel Stainless Steel Stainless Steel 21 Packing Fitting Stainless Steel Stainless Steel Stainless Steel Stainless Steel 22 Packing Chamber Bushing Carbon Steel Carbon Steel Carbon Steel Carbon Steel 23 Drive Nut Ductile Ni-resist Alloy Steel Alloy Steel Alloy Steel 24 Drive Nut Retainer ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A216 Gr. WCC ASTM A216 Gr. WCC 25 Bearing Alloy Steel Alloy Steel Alloy Steel Alloy Steel 26 Bearing Race Alloy Steel Alloy Steel Alloy Steel Alloy Steel 27 Handwheel Ductile Iron Ductile Iron Ductile Iron Ductile Iron 28 Position Indicator Rod Stainless Steel Stainless Steel Stainless Steel Stainless Steel 29 Packing Gland Aluminum Bronze Carbon Steel Carbon Steel Carbon Steel 30 Packing Gland Retainer Carbon Steel Carbon Steel Carbon Steel Carbon Steel Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Cameron for a detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements. 11 ONE-PIECE STEM, OS&Y BONNET VALVES Details and Materials 27 24 18 25 28 26 2 14 15 23 21 19 22 16 17 20 4 5 3 1 11 6 12 7 8 10 13 9 12 Materials List Parts Description Standard T3 Standard T7 -20° F to 800° F -20° F to 650° F (-29° C to 427° C) (-29° C to 343° C) 1 Body ASTM A216 Gr. WCC ASTM A216 Gr. WCC 2 Bonnet ASTM A216 Gr. WCC ASTM A216 Gr. WCC 3 Gasket Stainless Steel and Graphite Stainless Steel and Graphite 4 Stud ASTM A193 Gr. B7 ASTM A193 Gr. B7M 5 Nut ASTM A194 Gr. 2H ASTM A194 Gr. 2HM 6 Seat Body Stainless Steel Stainless Steel 7 Seat Insert Stainless Steel Stainless Steel 8 Core ASTM A216 Gr. WCC ASTM A216 Gr. WCC 9 Core Face Nickel Cobalt Alloy 10 Trunnion Overlay – Nickel-based CRA 11 Core Pin Stainless Steel Nickel-Based CRA 12 Support Pin Stainless Steel Stainless Steel 13 Trunnion Bushing Stainless Steel Stainless Steel 14 Stem Alloy Steel Stainless Steel 15 Stem Guide Alloy Steel Stainless Steel 16 Packing Rings Graphite and Carbon Graphite and Carbon 17 Bonnet Bushing Stainless Steel Stainless Steel 18 Bonnet Nut Carbon Steel Carbon Steel 19 Packing Eyebolt Nut ASTM A194 Gr. 2H ASTM A193 Gr. 2HM 20 Packing Eyebolt Pin Stainless Steel Stainless Steel 21 Packing Eyebolt Stainless Steel Stainless Steel 22 Packing Gland Ductile Iron Ductile Iron 23 Packing Gland Retainer ASTM A216 Gr. WCC ASTM A216 Gr. WCC 24 Drive Nut Ductile Ni-resist Alloy Steel 25 Bearing Alloy Steel Alloy Steel 26 Bearing Race Alloy Steel Alloy Steel 27 Handwheel Ductile Iron Ductile Iron 28 Set Screw Alloy Steel Alloy Steel Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Cameron for a detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements. 13 TWO-PIECE STEM, OS&Y BONNET VALVES Details and Materials 33 32 26 30 31 27 28 21 22 29 23 20 14 2 15 19 16 24 17 18 25 4 5 3 11 1 12 6 7 8 10 13 9 14 Materials List Parts Description Standard T3 Standard T7 -20° F to 800° F -20° F to 650° F (-29° C to 427° C) (-29° C to 343° C) 1 Body ASTM A216 Gr. WCC ASTM A216 Gr. WCC 2 Bonnet ASTM A216 Gr. WCC ASTM A216 Gr. WCC 3 Gasket Stainless Steel and Graphite Stainless Steel and Graphite 4 Stud ASTM A193 Gr. B7 ASTM A193 Gr. B7M 5 Nut ASTM A194 Gr. 2H ASTM A194 Gr. 2HM 6 Seat Body Stainless Steel Stainless Steel 7 Seat Insert Stainless Steel Stainless Steel 8 Core ASTM A216 Gr. WCC ASTM A216 Gr. WCC 9 Core Face Nickel Cobalt Alloy 10 Trunnion Overlay – Nickel-based CRA 11 Core Pin Stainless Steel Stainless Steel 12 Support Pin Stainless Steel Stainless Steel 13 Trunnion Bushing Stainless Steel Stainless Steel 14 Stem Stainless Steel Stainless Steel 15 Stem Cam Alloy Steel Stainless Steel 16 Stem Pin Alloy Steel Stainless Steel 17 Stem Guide Alloy Steel Stainless Steel 18 Packing Chamber Bushing Carbon Steel Carbon Steel 19 Packing Gland Ductile Iron Ductile Iron 20 Packing Gland Retainer ASTM A216 Gr. WCC ASTM A216 Gr. WCC 21 Stud ASTM A193 Gr. B7 ASTM A193 Gr. B7M 22 Nut ASTM A194 Gr. 2H ASTM A194 Gr. 2HM 23 Washer Carbon Steel Carbon Steel 24 Packing Rings Graphite and Carbon Graphite and Carbon 25 Bonnet Sleeve Stainless Steel Stainless Steel 26 Drive Nut Ductile Ni-resist Alloy Steel 27 Bearing Alloy Steel Alloy Steel 28 Bearing Race Alloy Steel Alloy Steel 29 Packing Access Sleeve Carbon Steel Carbon Steel 30 Stud ASTM A193 Gr. B7 ASTM A193 Gr. B7 31 Nut ASTM A194 Gr. 2H ASTM A194 Gr. 2H 32 Handwheel Ductile Iron Ductile Iron 33 Position Indicator Rod Stainless Steel Stainless Steel Actual materials of construction will depend on the valve size, pressure class, end configuration and service conditions. Consult Cameron for a detailed materials list. This is a partial list of material options. Many alternatives can be provided to match the actual service requirements. 15 END FLANGE BOLTING DIMENSIONS ASME/ ANSI Valve Size in. Class 150 Class 300 Class 600 Number Length *Length Number Length *Length Number Fastener Fastener Fastener of of of of of of of Diameter Diameter Diameter Fasteners Studs Capscrews Fasteners Studs Capscrews Fasteners in. in. in. per Valve in. in. per Valve in. in. per Valve Length of Stud RF in. RTJ in. *Length of Capscrew in. 1 8 1/2 3 – 8 5/8 3-1/4 – 8 5/8 3-1/2 3-1/2 – 1-1/2 8 1/2 3-1/4 – 8 3/4 3-1/2 – 8 3/4 4-1/4 4-1/4 – 2 x 1-1/2 x 2 8 5/8 3-1/4 – 16 5/8 3-1/2 – 16 5/8 4-1/4 4-1/4 – 2 8 5/8 3-1/4 – 16 5/8 3-1/2 – 16 5/8 4-1/4 4-1/4 – 2 BB/GS 8 5/8 3-1/4 – – – – – – – – – – 3x2x3 8 5/8 3-1/2 – 16 3/4 4-1/4 – 16 3/4 5 5 – 3* 8 5/8 2-1/2 1-1/2 16 3/4 4-1/4 – 16 3/4 5 5 – 4 x 3 x 4* 16 5/8 2-3/4 1-3/4 16 3/4 4-1/2 – 16 7/8 5-3/4 5-3/4 – 16 5/8 2-3/4 1-3/4 12 3/4 4-1/2 – 16 7/8 5-3/4 5-3/4 – – – – – 4 3/4 – 2-1/4 – – 16 3/4 4 – 24 3/4 4-3/4 – 24 1 6-3/4 6-3/4 – 16 3/4 3 2 16 3/4 4-3/4 – 24 1 6-3/4 6-3/4 – – – – – 8 3/4 – 2-1/2 – – 16 3/4 4-1/4 – 24 7/8 5-1/2 – 24 1-1/8 7-1/2 7-3/4 – 12 3/4 4-1/4 1-1/2 16 7/8 5-1/2 – 24 1-1/8 7-1/2 7-3/4 – 4 3/4 – 2 8 7/8 – 3 – – 20 7/8 4-1/2 – 28 1 6-1/4 – 32 1-1/4 4 7/8 4-1/2 2-1/4 4 1 – 3-3/4 – – 4* 6x4x6 6* 8x6x8 8* 10 x 8 x 10* – – – – – – 8-1/2 8-1/2 – – – – – – – 10 24 7/8 4-1/2 – 32 1 6-1/4 – 32 1-1/4 8-1/2 8-1/2 – 12 x 10 x 12 24 7/8 4-3/4 – 32 1-1/8 6-3/4 – 40 1-1/4 8-3/4 8-3/4 – 12 24 7/8 4-3/4 – 32 1-1/8 6-3/4 – 40 1-1/4 8-3/4 8-3/4 – 14 x 12 x 14 24 1 5-1/4 – 40 1-1/8 7 – 40 1-3/8 9-1/4 9-1/4 – 9-1/4 9-1/4 – 14 – – – – 40 1-1/8 7 – 40 1-3/8 16 x 12 x 16 – – – – – – – – 40 1-1/2 10 10 – 16 x 14 x 16 32 1 5-1/4 – 40 1-1/4 7-1/2 – – – – – – 16 32 1 5-1/4 – 40 1-1/4 7-1/2 – 40 1-1/2 10 10 – 18 x 16 x 18 32 1-1/8 5-3/4 – 48 1-1/4 7-3/4 – 40 1-5/8 10-3/4 11 20 x 16 x 20 40 1-1/8 6-1/4 – 48 1-1/4 8 – 48 1-5/8 11-1/4 11-1/2 18 32 1-1/8 6-1/4 – – – – – – – – – – – 48 1-1/4 7-3/4 – 36 1-5/8 20* – – 11-1/4 11-1/2 – – – – – – – – – – – – 12 1-5/8 – – 5-3/4 24 x 20 x 24 – – – – 48 1-1/2 9 – 48 1-7/8 13 13-1/4 – 24 – – – – 48 1-1/2 9 – 48 1-7/8 13 13-1/4 – * Space limitations prevent the use of through-bolts in some of the holes in the end flanges on these valves. These holes are drilled and tapped so that a shorter stud bolt or capscrew can be used. 16 ASME/ ANSI Valve Size in. Class 900 Number Fastener of Diameter Fasteners in. per Valve Class 1500 Length of Studs RF in. RTJ in. Number Fastener of Diameter Fasteners in. per Valve Class 2500 Length of Studs RF in. RTJ in. Number Fastener of Diameter Fasteners in. per Valve Length of Studs RF in. RTJ in. 1 8 3/4 5 5 8 7/8 5 5 – – – – 1-1/2 8 1 5-1/2 5-1/2 8 1 5-1/2 5-1/2 – – – – 2 16 7/8 5-3/4 5-3/4 16 7/8 5-3/4 5-3/4 16 1 7 7 3x2x3 16 7/8 5-3/4 5-3/4 16 1-1/8 7 7 16 1-1/4 9 9-1/4 3 16 7/8 5-3/4 5-3/4 16 1-1/8 7 7 16 1-1/4 9 9-1/4 4x3x4 16 1-1/8 6-3/4 6-3/4 16 1-1/4 7-3/4 7-3/4 16 1-1/2 10-1/4 10-3/4 4 16 1-1/8 6-3/4 6-3/4 16 1-1/4 7-3/4 7-3/4 16 1-1/2 10-1/4 10-3/4 6x4x6 24 1-1/8 7-1/2 7-1/2 24 1-3/8 10-1/4 10-1/2 16 2 13-3/4 14-1/2 6 24 1-1/8 7-1/2 7-3/4 24 1-3/8 10-1/4 10-1/2 16 2 13-3/4 14-1/2 8x6x8 24 1-3/8 8-3/4 8-3/4 24 1-5/8 11-1/2 12-3/4 24 2 15-1/4 16 8 24 1-3/8 8-3/4 8-3/4 24 1-5/8 11-1/2 12-3/4 24 2 15-1/4 16 10 x 8 x 10 32 1-3/8 9-1/4 9-1/4 24 1-7/8 13-1/4 13-1/2 24 2-1/2 19-1/2 20-1/2 10 32 1-3/8 9-1/4 9-1/4 24 1-7/8 13-1/4 13-1/2 – – – – 12 x 10 x 12 40 1-3/8 10 10 32 2 14-3/4 15-1/4 – – – – 12 40 1-3/8 10 10 32 2 14-3/4 15-1/4 – – – – 14 x 12 x 14 40 1-1/2 10-3/4 11 32 2 1/4 16 16-3/4 – – – – 16 x 12 x 16 40 1-5/8 11-1/4 11-1/2 32 2-1/2 17-1/2 18-1/2 – – – – 16 40 1-5/8 11-1/4 11-1/2 32 2-1/2 17-1/2 18-1/2 – – – – 18 x 16 x 18 40 1-7/8 12-3/4 13-1/4 – – – – – – – – 20 x 16 x 20 40 2 13-3/4 14-1/4 32 3 21-1/4 22-1/4 – – – – 20 40 2 13-3/4 14-1/4 – – – – – – – – ASME/ANSI Raised-face Flanged ASME/ANSI Flat-face Flanged RTJ (RG) Flanged Butt Weld Socket Weld or Threaded 17 SEAT AND STEM PACKING SELECTION Seat Selection Teflon TFE Type H Temperature All Metal Type H8 Nylon Type A Insert Material Nylon Block-and-Bleed Type BB Nylon Grease Seal Type GS PEEK Seat Type PK Support Ring Bore Sizes (in.) Seat Options -50° F to 250° F (-46° C to 121° C) Nylon Carbon Steel 2 to 16 Type A, BB and GS -50° F to 250° F (-46° C to 121° C) Nylon Stainless Steel 2 to 16 Type A, BB and GS -155° F to 500° F (-104° C to 260° C) Teflon TFE Stainless Steel 1 to 24 Type H -155° F to 800° F (-104° C to 427° C) – Stainless Steel 1 Type H8 -155° F to 800° F (-104° C to 427° C) Stainless Steel Tube Stainless Steel 1-1/2 to 24 Type H8 PEEK Stainless Steel 2 to 12 Type PK -50° F to 570° F (-46° C to 300° C) ® Stem Packing Selection Standard Injectable Packing Temperature/Service -50° F to 500° F (-46° C to 260° C) *-50° F to 800° F (*-46° C to 427° C) Low-temperature Injectable Packing OS&Y Packing Packing Material ORBIT Designation Injectable Teflon Packing with Fire-safe Graphite Top Ring GP6 Graphite Rings with OS&Y Packing GP20 *-155° F (104° C) for 316 SS Valve -30° F to 550° F (-34° C to 288° C) Injectable Teflon Packing with Fire-safe Graphite Top Ring GP19 Ammonia Service -20° F to 400° F (-29° C to 204° C) Injectable Teflon Packing with Teflon Rings GP27 MTBE Service -30° F to 275° F (-34° C to 135° C) Injectable Teflon Packing with Teflon Rings Oxygen Service Other packing materials available. 18 GP7 MARKINGS Nameplate Markings for Valve Trim AS Alloy Steel 15-6 Nameplate Markings for Stem Packing GP-6 General Service Carpenter 450 Stainless Steel GP-7 Oxygen Service 660 A-638 (Grade 660) GP-19 Ammonia Service HF-C Hardfacing Hastelloy C and C-276 GP-27 MTBE Service C-276 Hastelloy C-276 Graphite OS&Y (Graphite Rings) MP35N Latrobe GP-22 Injectable Graphite CO-U Cobalt-Based Ultimet NICU Monel NI Nickel COCR Stellite 17-4 17-4PH Stainless Steel CR13 410 and 420 Stainless Steel (13% Chrome) 718 Inconel 718 316 316 Stainless Steel NYL Nylon PEEK Polyetheretherketone TEF Teflon ® ® ® ® ® ® ® ® Body Markings – ASME/ANSI Valve The serial number is stamped into the side of the valve body or the OD of the flange. If the valve has ring joint facings, the ring gasket number is stamped into the OD of the flange. Preferred pressure end and seat size code are stamped on the OD of flanged valves and on the hub end of butt weld and threaded valves. The end connection size and class are stamped or cast on the body. 19 ACTUATOR FIGURE NUMBERS Diaphragm Actuator Spring-return Style Example: 62585-275 First Figures (100)(625)(1125) etc. = Valve Stem Thread Size Second Figures (8, 16 or 42) (Nominal Size of Diaphragm) x 10 8 = Approximately 80 sq in 16 = Approximately 160 sq in 42 = Approximately 420 sq in Third Figure Type of Spring-action and Mounting Configuration 0 = Spring Close, Threaded Adapter 3 = Spring Open, Threaded Adapter 4 = Spring Close, Flange Adapter 5 = Spring Open, Flange Adapter, etc. Double-acting Style Example: 164100-280 First Figures (8, 16 or 42) (Nominal Size of Diaphragm) x 10 8 = Approximately 80 sq in 16 = Approximately 160 sq in 42 = Approximately 420 sq in Second Figure (0)(4) etc. = A ctuator/Valve Mounting Configuration Third Figures (100)(625)(1125) etc. = Valve Stem Thread Size Fourth Figure Available Accessories 275 = Manual Close Mechanism 280 = Two-way Manual Mechanism 301 = Snubber 376 = Snubber and Manual Close Mechanism 381 = Snubber Two-way Manual Mechanism 20 Fourth Figure Available Accessories 275 = Manual Close Mechanism for Spring Open 280 = Two-way Manual Mechanism for Spring Open 301 = Snubber 291 = Two-way Manual Mechanism for Spring Close 376 = Snubber and Manual Close Mechanism for Spring Open 381 = Snubber and Two-way Manual Mechanism for Spring Open Piston Actuator Example: LS-185-D-5-X-S First Figure L = L ow-pressure Cylinder Actuator, 80 psi Maximum Pressure Second Figure G=D ouble-cylinder Damping or No Damping S = Single-cylinder Damping Third Figures (12)(18)(20) etc. = N ominal Diameter of Actuator Piston (inches) Fourth Figures (3)(4)(5) etc. = N ominal Piston Stroke (inches) Fifth Figure (D)(T) etc. = N umber of Cylinders (Double/Triple, etc.) Sixth Figures (1)(2)(3) etc. = A ctuator/Valve Mounting Configuration (Consult Cameron for specific details) Seventh Figure Accessory Features C = Mechanical Override – Closed H=H ydraulic Override – Open, Mechanical Override – Closed L = Positive Close Locking Device M(N) = M echanical Override – Open and Closed O=H ydraulic Override – Open and Closed X = No Accessory Features Eighth Figure S = Spring Return 21 ACTUATOR FIGURE NUMBERS (CONT.) These are typical selections of actuators for soft-seated valves with standard T3 trim and pipeline pressure from the preferred end. The correct choice of actuator will depend on pressure direction, temperature, flow conditions, valve trim and valve end connections. Consult Cameron for the specific actuator/valve combination that is most suitable for the intended service. ASME/ANSI Class 150 Class 300 Class 600 Valve Size Double-acting Spring-close Spring-open Double-acting Spring-close Spring-open Double-acting Spring-close Spring-open in. Actuator Actuator Actuator Actuator Actuator Actuator Actuator Actuator Actuator 1 84625 62584 62588 84625 62584 62588 84625 62584 62588 1-1/2 84625 62584 62588 84625 62584 62588 84625 62584 62588 2 84625 62584 62588 84625 62584 62588 84625 62584 62588 3 84100 100164 100165 84100 100164 100165 164100 100164 100165 4 84100 100164 100165 84100 100164 100165 164100 100167 100165 6 164100 100167 – 164100 100167 * 164100 123424 * 8 164100 123424 * 164100 123424 * 424125-301 LS-185-D-25-X-S * 10 424125-301 125424 * 424125-301 LS-185-D-25-X-S * LS-185-D-5 LS-205-D-5-X-S * 12 LS-185-D-5 LS-185-D-5-X-S * LS-185-D-5 LS-205-D-5-X-S * LS-205-D-6 LS-205-D-6-X-S * 14 – – - LS-185-D-5 LS-205-D-X-S * LS-267-D-19 LS-267-D-19-X-S * 16 LS-207-D-19 LS-267-D-X-S * LS-207-D-19 LS-267-D-19-X-S * LS-267-D-19 LS-267-D-19-X-S * 18 LS-267-D-19 – – – – – – – – 20 – – – LG-2611-T-29 – – LG-2611-T-29 – – 24 – – – LG-4214-D-33 – – LG-4214-D-33 – – *Consult Cameron ASME/ANSI Class 150 Class 300 Class 600 Valve Size Double-acting Spring-close Spring-open Double-acting Spring-close Spring-open Double-acting Spring-close Spring-open in. Actuator Actuator Actuator Actuator Actuator Actuator Actuator Actuator Actuator 1 84625 62584 62588 84625 62584 62588 84625 62584 62588 1-1/2 164100 100164 * 164100 100164 * – – – 1-3/4 – – – – – – 164100 100164 * 2 164100 100164 100165 164100 100164 100165 – – – 3 164100 100164 100165 164100 100167 * 164101 120424 * 4 164100 100167 * 164100 121424 * 424125-301 125424 * 6 424125-301 LS-185-D-25-X-S * LS-185-D-5 LS-205-D-5-X-S * LS-185-D-5 LS-205-D-5-X-S * 8 LS-185-D-15 LS-205-D-15-X-S * LS-208-D-31 * * LS-269-D-32 * * 10 LS-205-D-16 LS-267-D-16-X-S * LS-269-D-32 * * – – – 12 LS-267-D-19 LS-267-D-19-X-S * LG-2611-T-29 * * – – – 16 LG-2611-T-29 – – LG-4214-D-33 – – – – – *Consult Cameron Electric Actuators Cameron supplies electric actuated valve packages using many of the commercially available power actuators built by other companies. The electric actuator is selected, mounted, adjusted and tested by Cameron so that field performance of the entire valve assembly can be ensured. Hydraulic Actuators Commercially available hydraulic actuators built by other vendors are available upon request. 22 Services for Valves and Actuation WE BUILD IT. WE BACK IT. Global Network and Local Support Cameron is well-positioned to deliver total valve support, quickly and efficiently, with unmatched OEM expertise. Our highly skilled engineers and technicians are available around the clock, seven days a week to respond to customer queries, troubleshoot problems and offer reliable solutions. Easily Accessible Parts and Spare Valves • OEM spare valves, actuators and parts (including non-Cameron brands) • Handling, storage, packaging, and delivery • Dedicated stocking program Comprehensive Services Portfolio • Parts and spare valves • Repair • Field services • Preventative maintenance • Equipment testing and diagnostics • Remanufacturing • Asset preservation • Customer property management • Training and recertification services • Warranty Customized Total Valve Care (TVC) Programs SM Customized asset management plans that optimize uptime, availability and dedicated services. • Engineering consultancy • Site management • Flange management • Startup and commissioning • Spare parts and asset management • Operational support USA • CANADA • LATIN AMERICA • EUROPE • RUSSIA • AFRICA • MIDDLE EAST • ASIA PACIFIC 23 Trademark Information ORBIT is a registered trademark of Cameron. ® This document contains references to registered trademarks or product designations that are not owned by Cameron. Registered Trademark Owner Carpenter 450 Carpenter Technology Corp. Hastelloy Haynes International, Inc. Inconel INCO Nickel Sales, Inc. Latrobe Timkin Latrobe Steel Monel INCO Alloys International, Inc. PEEK Victrex PLC. Stellite Stoody Deloro Stellite, Inc. Teflon E.I. DuPont De Nemours & Company Ultimet Haynes International, Inc. 24 25 3250 Briarpark Drive, Suite 300 Houston, TX 77042 USA Tel 1 281 499 8511 Learn more about ORBIT valves: www.c-a-m.com/ORBIT ORBIT@c-a-m.com ENVIRONME N XCELLEN LE CE TA TH SAFETY AL A HE ND CA HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed. MERON ©2015 Cameron | ORBIT is a registered trademark of Cameron. | SWP 1M 07/15 AD01201V
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