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LED DRIVER PR4401/PR4402 0.9V Boost Driver for White LEDs PR4401/4402 Requires Only One External Component The PR4401 and PR4402* are single cell step-up converters for white LEDs operating from a supply voltage of less than 0.9V. Only one external inductor is needed for operation of a white LED. PR4401 is recommended for mean LED currents of up to 20mA, PR4402 for up to 40mA. This makes PR4401 and PR4402 ideal for use in low-cost or small-sized applications such as LED flashlights or LCD backlighting for portable devices. Features Applications • • • • • Small-sized LED torches • LCD backlighting • LED indicator lights minimum startup voltage 0.9V 200/250mA peak output current only one external component required battery deep discharge protection The inductance L1 determines the LED current: Typical Application L1 Vbat =1.2V or 1.5V Vcc White LED Vout Gnd PR4401/02 For output currents higher than 20mA an additional blocking capacitor at Vcc is recommended. Inductance L1 Mean current for 47µH 6.5 mA PR4401 32µH 8.3 mA PR4401 26.7µH 10.8 mA PR4401 22 µH 11 mA PR4401 14.7 µH 14 mA PR4401 10 µH 22 mA PR4401/4402 6.8 µH * 32 mA * PR4402 4.7 µH * 40 mA * PR4402 * PR4402 only measured with inductor Murata type LQH32C series 10-22µH: one white LED 4.7-6.8µH: two white LEDs in parallel Pin Description UIxx Vcc Vout PIN Name Gnd PIN Function Description Vcc Supply voltage Vout Output voltage, LED connection Gnd Ground connection top view Topside marking: "UI" (PR4401) or "UJ" (PR4402) with a two-digit lot code Package SOT23-3 or COB on request © PREMA Semiconductor GmbH 2006-2008 Page 1/12 Rev 0908 LED DRIVER PR4401/PR4402 Absolute Maximum Ratings (PR4401 and PR4402) Parameter Min Typ Max Units VCC (no damage) -0.3 8 V Operating Temperature Range -20 85 °C Storage Temperature Range -55 150 °C Electrostatic Discharge (ESD) Protection 2 kV Electrical Characteristics Vcc=1.5V, Ta = 25°C, 10-22µH: one white LED / 4.7-6.8µH: two white LEDs in parallel, unless otherwise noted. Parameter Conditions Min Typ Max Min PR4401 Supply Voltage, min. operating min. startup max. operating L1 = 10...22µH Supply Voltage, min. operating min. startup max. operating L1 = 10...22µH LED Mean Current measured with L1 type LQH32C Murata Switching Current at Vout Ta = 25°C Ta = 0...60°C 1.90 1.90 L1 = 47µH L1 = 32µH L1 = 26.7µH L1 = 22µH L1 = 14.7µH L1 = 10µH L1 = 6.8µH L1 = 4.7µH Vout = 0.4V Max Units 0.70 0.90 0.80 0.95 V V V 0.80 1.00 0.90 1.05 V V V PR4402 0.70 0.90 0.80 0.95 0.80 1.00 0.90 1.05 1.90 1.90 6.5 8.3 10.8 12 15 23 --- ---12 15 23 32 40 200 Switching Frequency Vcc > 950mV Vcc = 600mV Vcc = 400mV 4 50 10 Efficiency mA 500 5 8 100 20 80 Vout mA mA mA mA mA 250 500 Quiescent supply current Typ Vcc kHz 10 80 15 mA µA µA % 15 V Block Diagram Ref. Comp. Vout Vcc Control Logic Gnd © PREMA Semiconductor GmbH 2006-2008 Page 2/12 Rev 0908 LED DRIVER PR4401/PR4402 Typical Characteristics Test circuit Measurement and Calculation of Efficiency L1 0.5Ω or 1Ω T Efficiency %= Vcc 470nF Vout Gnd PR4401 1 ∫ V LED⋅I LED dt T 0 T 1 V in⋅I in dt T∫ 0 ⋅100 0.5Ω or 1Ω Depending on test setup and measuring method, efficiency values can vary by approx. ±5%, and peak current values can vary by up to ±20%, Accuracy of mean currents: ±1mA. Measuring conditions for all diagrams, unless otherwise noted: ● Ta = 25°C ● one LED connected (peak voltage 4.2...5.8V) A LQH32C from Murata has been used as reference inductor, the DC resistance is specified as 0.44 Ω ± 30% for 10 µH (max current 300 mA), 0.71 Ω ± 30% for 22 µH (max. current 250 mA) and 1.30 Ω ± 30% for a 47 µH inductor (max. current 170 mA). Oscilloscope Displays PR4401; LED voltage (CH1) and LED current (CH2, over 0.5 Ohm resistor) with L1 = 22 µH © PREMA Semiconductor GmbH 2006-2008 Page 3/12 L1 = 10 µH Rev 0908 LED DRIVER PR4401/PR4402 PR4401 data Efficiency vs. Supply Voltage Mean Supply Current vs. Supply Voltage 100 120 90 110 Supply Current (mA) 80 Efficiency (%) 70 60 50 22 µH 14,7 µH 10 µH 40 30 20 100 90 80 70 22 µH 10 µH 60 50 40 30 20 10 10 0 0 0,8 1 1,2 1,4 1,6 1,8 0,8 2 1 1,2 Supply Voltage (V) 1,4 1,6 1,8 2 Supply Voltage (V) Mean LED Current vs. Supply Voltage Peak LED Current vs. Supply Voltage 25 250 LED Peak Current (mA) LED Mean Current (mA) 225 20 15 22 µH 14.7 µH 10 µH 10 5 200 175 150 125 22 µH 10 µH 100 75 50 25 0 0 0,8 1 1,2 1,4 1,6 1,8 2 0,8 1 1,2 Supply Voltage (V) 1,4 1,6 1,8 2 Supply Voltage (V) Startup Voltage vs. Temperature Oscillation Frequency vs. Supply Voltage 1,1 800 0,9 Frequency (kHz) Startup Voltage (V)) 700 1 22 µH 10 µH 0,8 600 500 400 22 µH 10 µH 300 200 100 0 0,7 -20 -10 0 10 20 30 40 50 60 0,75 70 1 1,25 1,5 1,75 2 Supply Voltage (V) Temperature (°C) Mean LED Current vs. Temp. @ L1=10µH Mean LED current (mA) 30 25 20 1.0V 1,25V 1,50V 1,75V 15 10 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Temperature (°C) © PREMA Semiconductor GmbH 2006-2008 Page 4/12 Rev 0908 LED DRIVER PR4401/PR4402 PR4402 data Mean LED Current vs. Supply Voltage 40 LED Mean Current (mA) 35 30 25 20 22 µH 10 µH 6.8 µH 4.7 µH 15 10 5 0 0,8 1 1,2 1,4 1,6 1,8 2 Supply Voltage (V) Efficiency vs. Supply Voltage 100 90 Efficiency (%) 80 70 60 50 22 µH 10 µH 6.8 µH 4.7 µH 40 30 20 10 0 0,8 1 1,2 1,4 Supply Voltage (V) 1,6 1,8 2 Peak LED Current vs. Supply Voltage 350 LED Peak Current (mA) 325 300 275 250 225 200 22 µH 10 µH 6.8 µH 4.7 µH 175 150 125 100 75 50 25 0 0,8 1 1,2 1,4 1,6 1,8 2 Supply Voltage (V) © PREMA Semiconductor GmbH 2006-2008 Page 5/12 Rev 0908 LED DRIVER PR4401/PR4402 Influence of the LED Forward Voltage measured with 1 LED / 2 LEDs in parallel; Vcc = 1.5V Circuit LED Peak LED Mean Current Forward Voltage Mean Supply Current Efficiency 10 µH, 1 LED 5.8 V 20 mA 70 mA 77 % 10 µH, 2 LEDs || 4.6 V 24 mA 70 mA 80 % 22 µH, 1 LED 4.2 V 13 mA 33 mA 82 % 22 µH, 2 LEDs || 3.5 V 14 mA 32 mA 82 % Peak forward voltages above approx. 5V are often considered as an overload condition and may lead to a lower LED efficiency. Application Notes Selection of PR4401 and PR4402 The circuit type should be selected according to the required LED current. PR4401 is best operated with inductors between 10 and 22µH. PR4402 is best operated with inductors between 4.7 and 10µH. Using lower inductances may lead to erratic behaviour, especially at low supply voltages and should be avoided. Operating with higher inductances is possible and will lead to lower supply and LED current. However the quiescent current which is independent of the inductance will lead to a lower overall efficiency. Since PR4402 has about twice the quiescent current of PR4401, it is not recommended for small LED currents. LED compatibility It must be considered that the peak current through the LED is a factor of up to 7 higher than the mean current. LED lifetime may be affected if operated outside the range specified by the LED vendor. Since the emission spectrum of white LEDs usually depends on the current, the light color may shift to blueish white. High peak currents may also saturate the LED and reduce the light efficiency of the LED. If the rated LED peak current is exceeded, it is recommended to use a smoothing capacitor and diode to provide a continuous output current (see below). With most standard LEDs, this will improve the overall performance with inductors of 10µH and less, or mean output currents of 23mA and more. Note that with especially with the higher currents of PR4402 the current rating of most standard LEDs is exceeded, and more powerful or multiple LEDs must be used. Inductor compatibility While the series resistance of the coil has a small impact on the LED current, it is important that the saturation current is higher than the maximum peak current over the supply voltage range. Inductors optimized for DC-DC converters are mostly suitable. © PREMA Semiconductor GmbH 2006-2008 Page 6/12 Rev 0908 LED DRIVER PR4401/PR4402 Connection from Battery Due to high peak currents, it is important to connect the PR4401/PR4402 to the battery with short, low resistance wires, to achieve the best performance. A voltage drop along the wire affects LED current, efficiency and minimum startup and operating voltage. This is most critical for applications with low inductivity and high current. In cases where a longer wire from the battery cannot be avoided, a capacitor should be placed close to the Vcc and Gnd pin of PR4401. Typically capacitors between 220nF and 1µF are used. With PR4402 operated at higher currents, a blocking capacitor is usually necessary even if wires or board layout are optimized. Using Different Battery Types The input voltage must be 1.90V at maximum. At higher voltages the circuit may not trigger and start up correctly. Therefore operation with one Alkaline, NiCd, or NiMH cell (AA or AAA type) is recommended. Alkaline button cells can also be used for supply. However, since high peak currents are drawn from the battery, button cells are recommended only with inductors of 22µH or more, depending on the battery type. A capacitor at the supply pins of PR4401 may also improve performance with button cells. Lithium batteries are not suitable due to their higher voltage. Approximate battery lifetime: Battery Battery Lifetime, typical Battery Lifetime, typical L1= 22µH, LED mean current 12mA L1= 10µH, LED mean current 23mA AA (Mignon, LR 6/AM-3) 55 h 27 h AAA (Micro, LR 03/AM-4) 22 h 8h Conditions: one white LED connected, measured with single 1.5V TDK Alkaline battery. Battery lifetime depends on battery capacity and operating conditions. Therefore the times indicated here can only give a rough indication of achievable times. Connecting several LEDs in parallel When several LEDs are connected in parallel, it is necessary to match the forward voltage of these LEDs, to achieve a uniform brightness. The total current of all LEDs together corresponds approximately to the mean output current for operation with one LED. Vbat =1.2V or 1.5V L1=10µH Vcc Vout Gnd PR4401 © PREMA Semiconductor GmbH 2006-2008 Page 7/12 Matching White LEDs Rev 0908 LED DRIVER PR4401/PR4402 Operation of LED with smoothed current (rectifier) With a diode (preferably a Schottky diode) and a smoothing capacitor the voltage at the LED can be buffered if necessary. The capacitance must be small enough so that the voltage at the capacitor will exceed a voltage of 2.5V in the first cycle, otherwise the circuit may not start up. In most cases, values between 100nF and 1µF are appropriate. Due to different load characteristics, output current and efficiency are typically higher than without capacitor, especially in the high-current range. L1 Vbat =1.2V or 1.5V S Vcc White LED Vout Gnd PR4401/02 Recommended configuration for higher LEDs currents While for lower LED currents it is possible to operate PR4401 with the minimum number of components, it is recommended to provide both rectifier circuit a the output and buffer capacitor at the input at high LED currents, to achieve the best performance. L1 Vbat =1.2V or 1.5V S Vcc Vout White LED Gnd PR4401/02 Whether the extra components are necessary or not depends largely on the performance of the components used, most importantly the peak current of the LED, the internal resistance of the battery and the resistance of the battery cables. If by adding the extra components the mean LED current increases significantly, it is usually advisable to add them permanently to achieve a high efficiency. As a rule of thumb, with a 22µH inductor the extra components will usually not increase the current significantly, while for inductors below 10µH they will usually improve the performance noticeably. Buffer capacitor and rectifier circuit are independent measures. For powerful LEDs, or two or more LEDs in parallel at the output, the rectifier may not be necessary, but the buffer capacitor will still prevent high voltage drops along the supply wire. For the buffer capacitor, values between 220nF and 1µF are common. © PREMA Semiconductor GmbH 2006-2008 Page 8/12 Rev 0908 LED DRIVER PR4401/PR4402 Connecting two LEDs in series It is possible to operate PR4401 and PR4402 with two LEDs in series at the output. However, while the peak output current is nearly independent of the output load, the mean output current with two LEDs in series is reduced to half the current with one LED. In addition, at high output voltages the efficiency drops significantly, depending on operating conditions, and current pulses become shorter and sharper. Therefore, although possible and useful in some cases, this operation mode is not recommended for general applications and not specified further. Using red, green or yellow LEDs Although PR4401/PR4402 is optimized for operation with white or blue LEDs, it will usually also work with red, green or yellow LEDs, with the following restrictions: a) The LED must build up a sufficient forward voltage to trigger PR4401/PR4402. Due to the internal resistance of the LED, this condition is usually met. However, no guarantee can be assumed for proper operation under all conditions, and you need to qualify the system yourself b) Due to the different forward voltage level and internal resistance of colored LEDs, the timing is different, and mean currents are mostly lower than for white LEDs. Also other parameters may deviate from this data sheet. © PREMA Semiconductor GmbH 2006-2008 Page 9/12 Rev 0908 LED DRIVER PR4401/PR4402 Sample Board Layouts Flashlight board with AAA battery holder Size: 77.5 mm x 14 mm © PREMA Semiconductor GmbH 2006-2008 Page 10/12 Rev 0908 LED DRIVER PR4401/PR4402 Available Packages Typical Dimensions B = 0.40 mm D = 2.92 mm E = 1.30 mm H = 2.37 mm e1 = 1.92 mm PR4401/PR4402 SOT23 package in tape and reel Packing unit: 3000 ICs per reel (reel diameter 7" / 178mm) Delivery in die form on request All parts delivered comply with RoHS. Finish is pure tin. © PREMA Semiconductor GmbH 2006-2008 Page 11/12 Rev 0908 LED DRIVER PR4401/PR4402 Disclaimer Information provided by PREMA is believed to be accurate and correct. However, no responsibility is assumed by PREMA for its use, nor for any infringements of patents or other rights of third parties which may result from its use. PREMA reserves the right at any time without notice to change circuitry and specifications. Life Support Policy PREMA Semiconductors products are not authorized for use as critical components in life support devices or systems without the express written approval of PREMA Semiconductor. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. PREMA Semiconductor GmbH Robert-Bosch-Str. 6 55129 Mainz Germany Phone: +49-6131-5062-0 Fax: +49-6131-5062-220 Email: prema@prema.com Web site: www.prema.com © PREMA Semiconductor GmbH 2006-2008 Page 12/12 Rev 0908 www.s-manuals.com
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