R7735 Datasheet. Www.s Manuals.com. Richtek
User Manual: Datasheets R7735, R7735AGE, R7735AGN, R7735GGE, R7735GGN, R7735HGE, R7735HGN, R7735LGE, R7735LGN, R7735RGE, R7735RGN.
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® R7735 High Performance Enhanced Quadruple Mode PWM Flyback Controller General Description Features R7735 series is the successor of R7732/3 and fully compatible with most of SOT-23-6 / DIP-8 product so far in the market. It has enhanced quadruple mode PWM controller and owns excellent green power performance, especially under light load and no load conditions. It focuses on "easy to design" in different applications and it will save both design effort and external components. z Besides the general features shown in the Features section, R7735 covers wide protection options, such as internal Over Load Protection (OLP) and Over Voltage Protection (OVP) to eliminate the external protection circuits. Moreover, it also features Secondary Rectifier Short Protection (SRSP) and CS pin open protection. This protection will make the PSU design for reliability and safety easier. z z z z z z z z z z z z z z z R7735 is designed for power supply such as NB adaptor which is a very cost effective and compact design. The precise external OVP and Over Temperature Protection (OTP) can be implemented by very simple circuit. The start-up resistors can also be replaced by bleeding resistors to save power loss and component count. z z z Application (B)* (* : See Version Table) z Package Type E : SOT-23-6 N : DIP-8 (R7735G Only) z z Switching AC/DC Adaptor DVD Open Frame Power Supply Set-Top Box (STB) ATX Standby Power TV/Monitor Standby Power PC Peripherals Lead Plating System G : Green (Halogen Free and Pb Free) z NB Adaptor R7735 Version (Refer to Version Table) Marking Information Ordering Information R7735 Note : Richtek products are : ` z No Load Input Power Under 100mW Accurate Over Load Protection UVLO 9V/14V Soft Start Function Current Mode Control Built-in Slope Compensation Internal Leading Edge Blanking PWM Quadruple Mode for Green-Mode Excellent Green Power Performance Cycle-by-Cycle Current Limit Internal Over Voltage Protection Secondary Rectifier Short Protection Opto-Coupler Short Protection Feedback Open-Loop Protection CS Pin Open Protection Built-in Jittering Frequency Built-in PRO Pin for External Arbitrary OVP/OTP Soft Driving for EMI Noise High Noise Immunity RoHS Compliant and Halogen Free RoHS compliant and compatible with the current z z z For marking information, contact our sales representative directly or through a Richtek distributor located in your area. requirements of IPC/JEDEC J-STD-020. ` Suitable for use in SnPb or Pb-free soldering processes. Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 September 2012 is a registered trademark of Richtek Technology Corporation. www.richtek.com 1 R7735 Pin Configurations (TOP VIEW) GND COMP NC PRO GATE VDD CS 8 6 5 4 2 3 GND COMP PRO 7 6 5 2 3 4 GATE VDD SOT-23-6 NC CS DIP-8 R7735 Version Table Version R7735G R7735R R7735L R7735A R7735H Frequency 65kHz 65kHz 65kHz 65kHz 100kHz OLP Delay Time 56ms 56ms 56ms 28ms 36ms Internal OVP(27V) Auto Recovery Auto Recovery Latch Latch Auto Recovery OLP & SRSP Auto Recovery Auto Recovery Auto Recovery Latch Auto Recovery PRO Pin High Latch Auto Recovery Latch Latch Auto Recovery PRO Pin Low Auto Recovery Latch Latch Latch Latch * : VSRSP_TH : Secondary Rectifier Short Protection (SRSP) triggered threshold. R7735XGE : VSRSP_TH = 1.7V, X = G/R/L/A R7735HGE(B) : VSRSP_TH = 2.6V Typical Application Circuit Vo+ + + AC Mains (90V to 265V) Vo- # PRO VDD GATE R7735 COMP CS GND NTC # : See Application Information Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 2 is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 Functional Pin Description Pin No. Pin Name Pin Function SOT-23-6 DIP-8 1 8 GND Ground. 2 7 COMP Voltage Feedback. By connecting an opto-coupler to close control loop and achieve the regulation. 3 5 PRO For External Arbitrary OVP or OTP. 4 4 CS Primary Current Sense. 5 2 VDD Power Supply. 6 1 GATE Gate Drive Output to Drive the External MOSFET. -- 3, 6 NC No Internal Connection. Function Block Diagram IBIAS + VL_TH VDD Auto Recovery Auto Recovery Latch Latch OVP - PRO + VSRSP_TH - - VH_TH + Secondary Rectifier Short - & CS Open Protection + POR Shutdown Logic UVLO + Brownout Sensing - Counter COMP Open Sensing 9V/14V Bias & Bandgap OLP Oscillator Constant Power SS Dmax Soft Driver S COMP Slope Ramp CS + PWM Comparator Q X3 GATE R VCOMP Quadruple Mode LEB 27V VBURL VBURH VDD GND Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 September 2012 is a registered trademark of Richtek Technology Corporation. www.richtek.com 3 R7735 Absolute Maximum Ratings z z z z z z z z z z (Note 1) Supply Input Voltage, VDD ----------------------------------------------------------------------------------------------GATE Pin --------------------------------------------------------------------------------------------------------------------PRO, COMP, CS Pin -----------------------------------------------------------------------------------------------------IDD -----------------------------------------------------------------------------------------------------------------------------Power Dissipation, PD @ TA = 25°C SOT-23-6 -------------------------------------------------------------------------------------------------------------------DIP-8 -------------------------------------------------------------------------------------------------------------------------Package Thermal Resistance (Note 2) SOT-23-6, θJA --------------------------------------------------------------------------------------------------------------DIP-8, θJA -------------------------------------------------------------------------------------------------------------------Junction Temperature -----------------------------------------------------------------------------------------------------Lead Temperature (Soldering, 10 sec.) -------------------------------------------------------------------------------Storage Temperature Range --------------------------------------------------------------------------------------------ESD Susceptibility (Note 3) HBM (Human Body Model) ----------------------------------------------------------------------------------------------MM (Machine Model) ------------------------------------------------------------------------------------------------------ Recommended Operating Conditions z z z −0.3V to 30V −0.3V to 16.5V −0.3V to 6.5V 10mA 0.400W 0.714W 250°C/W 140°C/W 150°C 260°C −65°C to 150°C 3kV 250V (Note 4) Supply Input Voltage, VDD ----------------------------------------------------------------------------------------------- 12V to 25V Junction Temperature Range --------------------------------------------------------------------------------------------- −40°C to 125°C Ambient Temperature Range --------------------------------------------------------------------------------------------- −40°C to 85°C Electrical Characteristics (VDD = 15V, TA = 25°C, unless otherwise specified) Parameter Symbol Test Conditions Min Typ Max Unit VDD Over Voltage Protection Level VOVP 26 27 28 V VDD Zener Clamp VZ 29 -- -- V On Threshold Voltage VTH_ON 13 14 15 V Off Threshold Voltage VTH_OFF 8.5 9 9.5 V VDD Holdup Mode Entry Point VDD_LOW VCOMP < 1.6V 9.5 10 10.5 V VDD Holdup Mode Ending Point VDD_HIGH VCOMP < 1.6V 10 10.5 11 V Latch-off Voltage VLH 4.5 5.5 6.5 V Latched Reset Voltage VLH_RST 4 5 6 V Start-up Current IDD_ST VDD = VTH_ON – 0.2V, TA= −40ºC to 100ºC (Note 5) 1 5 10 μA Operating Supply Current IDD_OP VDD = 15V, VCOMP = 2.5V, GATE pin open 0.55 0.9 1.6 mA Latch-off Operating Current IDD_LH TA= −40ºC to 100ºC (Note 5) 2 -- 8 μA VDD Section Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 4 is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 Parameter Symbol Test Conditions Min Typ Max R7735G/R/L/A 60 65 70 R7735H 92 100 108 R7735G/R/L/A 18 22 -- R7735H -- 25 -- Unit Oscillator Section Normal PWM Frequency fOSC kHz Frequency Reduction Mode Minimum Frequency fFR_MIN Maximum Duty Cycle DCYMAX 70 75 80 % PWM Frequency Jitter Range Δf -- ±6 -- % PWM Frequency Jitter Period TJIT For 65kHz -- 4 -- ms Frequency Variation Versus VDD Deviation fDV VDD = 12V to 25V -- -- 2 % Frequency Variation Versus Temperature Deviation fDT TA = −30°C to 105°C (Note 5) -- -- 5 % 5.5 5.75 6 V R7735G/R/L 45 56 65 R7735A 22 28 34 R7735H 30 36 42 0.15 0.29 0.45 mA 2.85 3 3.15 V R7735G/R/L/A 2.75 2.9 3.05 R7735H 2.65 2.8 2.95 kHz COMP Input Section Open-Loop Voltage COMP Open-Loop Protection Delay Time VCOMP_OP COMP pin Open TOLP Short Circuit Current IZERO Frequency Reduction Mode Entry Voltage VFR_ET Frequency Reduction Mode Ending Voltage VFR_ED VCOMP = 0V ms V Current Sense Section Initial Peak Current Limitation Offset VCS_TH 0.68 0.7 0.72 V Maximum Clamping Current Limit VCS(MAX) 1.05 1.1 1.15 V Leading Edge Blanking Time tLEB (Note 6) 150 250 350 ns Internal Propagation Delay Time tPD (Note 6) -- 100 -- ns Minimum On Time tON(MIN) 250 350 450 ns GATE Section Rising Time tR VDD = 15V, CL= 1nF 60 125 140 ns Falling Time tF VDD = 15V, CL= 1nF 25 40 65 ns GATE Output Clamping Voltage VCLAMP VDD = 25V 12.1 14 15.9 V PRO Interface Section Pull Low Threshold VL_TH 0.47 0.5 0.53 V Pull High Threshold VH_TH 3.5 3.8 4.1 V Internal Bias Current IBIAS 90 100 110 μA Pull High Sinking Current ISINK 0.7 -- 1.4 mA (Note 7) Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 September 2012 is a registered trademark of Richtek Technology Corporation. www.richtek.com 5 R7735 Note 1. Stresses beyond those listed “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect device reliability. Note 2. θJA is measured at TA = 25°C on a low effective thermal conductivity single-layer test board per JEDEC 51-3. Note 3. Devices are ESD sensitive. Handling precaution is recommended. Note 4. The device is not guaranteed to function outside its operating conditions. Note 5. Guaranteed by design. Note 6. Leading edge blanking time and internal propagation delay time are guaranteed by design. Note 7. The sourcing current of PRO pin must be limited below 5mA. Otherwise it may cause permanent damage to the device. Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 6 is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 Typical Operating Characteristics IDD_ST vs. Temperature IDD_ST vs. VDD 6 10 5 4 I DD_ST (µA) I DD_ST (µA) 8 3 2 6 4 1 0 2 0 3 6 9 12 15 -50 -25 0 68 R7735G/R/L/A f OSC (kHz) f OSC (kHz) 100 125 100 125 100 125 R7735G/R/L/A 66 66 65 64 64 62 63 60 10 13 16 19 22 25 -50 -25 0 VDD (V) 25 50 75 Temperature (°C) fOSC vs. VDD 104 fOSC vs. Temperature 104 R7735H R7735H 102 f OSC (kHz) 102 f OSC (kHz) 75 fOSC vs. Temperature fOSC vs. VDD 100 98 100 98 96 94 96 10 13 16 19 22 VDD (V) Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 50 Temperature (°C) VDD (V) 67 25 September 2012 25 -50 -25 0 25 50 75 Temperature (°C) is a registered trademark of Richtek Technology Corporation. www.richtek.com 7 R7735 VTH_OFF vs. Temperature 10.0 15 9.5 VTH_OFF (V) VTH_ON (V) VTH_ON vs. Temperature 16 14 9.0 13 8.5 12 8.0 -50 -25 0 25 50 75 100 125 -50 -25 0 75 100 125 100 125 100 125 IDD_OP vs. Temperature fFR_MIN vs. Temperature 30 1.05 25 0.95 VDD = 15V, VCOMP = 2.5V, GATE Pin Open I DD_OP (mA) f FR_MIN (kHz) 50 Temperature (°C) Temperature (°C) 20 0.85 0.75 15 0.65 10 -50 -25 0 25 50 75 100 -50 125 -25 0 Temperature (°C) 25 50 75 Temperature (°C) VOVP vs. Temperature VCOMP_OP vs. Temperature 6.0 29 5.8 28 VOVP(V) VCOMP_OP (V) 25 5.6 27 26 5.4 25 5.2 -50 -25 0 25 50 75 100 Temperature (°C) Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 8 125 -50 -25 0 25 50 75 Temperature (°C) is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 TOLP vs. Temperature TOLP vs. Temperature 70 40 R7735G/R/L 35 TOLP (ms) 65 TOLP (ms) R7735A 60 30 25 55 20 50 -50 -25 0 25 50 75 100 -50 125 -25 0 R7735H 125 100 125 100 125 0.75 VCS_TH (V) TOLP (ms) 100 0.80 40 35 0.70 30 0.65 25 0.60 -50 -25 0 25 50 75 100 125 -50 -25 0 Temperature (°C) 25 50 75 Temperature (°C) IBIAS vs. Temperature IDD_LH vs. Temperature 10 110 8 100 I BIAS (µA) I DD_LH (µA) 75 VCS_TH vs. Temperature TOLP vs. Temperature 6 90 80 4 70 2 -50 -25 0 25 50 75 100 Temperature (°C) Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 50 Temperature (°C) Temperature (°C) 45 25 September 2012 125 -50 -25 0 25 50 75 Temperature (°C) is a registered trademark of Richtek Technology Corporation. www.richtek.com 9 R7735 VL_TH vs. Temperature 0.60 5 0.55 VL_TH (V) VH_TH (V) VH_TH vs. Temperature 6 4 3 0.50 0.45 2 0.40 -50 -25 0 25 50 75 100 125 -50 -25 0 25 Temperature (°C) 75 100 125 100 125 100 125 TF vs. Temperature 140 60 130 50 TF (ns) TR (ns) TR vs. Temperature 120 40 30 110 20 100 -50 -25 0 25 50 75 100 -50 125 -25 0 25 50 75 Temperature (°C) Temperature (°C) DCYMAX vs. Temperature VCLAMP vs. Temperature 18 78 16 76 DCYMAX (%) VCLAMP (V) 50 Temperature (°C) 14 74 72 12 10 70 -50 -25 0 25 50 75 100 Temperature (°C) Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 10 125 -50 -25 0 25 50 75 Temperature (°C) is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 Application Information PWM Quadruple Mode R7735 has enhanced quadruple mode PWM controller and owns excellent green power performance, especially under light load and no load conditions. Please refer Figure 1 for details. # : To enhance light load efficiency, the feedback resistor loss is reduced. Due to small feedback resistor current, shunt regulator selection and minimum regulation current design must be careful to make sure it's able to regulate under low cathode current. This frequency reduction mode function reduces power consumption under light-load and no-load conditions, and easily meets even the strictest regulations. Frequency fOSC fFR_MIN PWM Mode For most of load, the circuit will run at traditional PWM current mode. VFR_ED VFR_ET VCOMP Figure 2. PWM Frequency vs. COMP Voltage Frequency Reduction Mode Burst Mode he frequency reduction mode function provides linear switching frequency reduction according to load conditions, as shown in Figure 2. When the feedback voltage of COMP pin is lower than VFR_ET, the switching frequency starts to decrease. When the power supply is at light-load and the feedback voltage of COMP pin lower than VFR_ED, the switching frequency is clamped at fFR_MIN. During light load, switching loss will dominate the power efficiency calculation. This mode is to cut switching loss. As shown in Figure 1, when the output load gets light, feedback signal drops and touches VBURL. PWM signal will be blanked and system ceases to switch. After VOUT drops and feedback signal goes back to VBURH, switching will be resumed. Normal Operation Frequency Reduction Mode Burst Mode VDD Holdup Mode Load VDD VDD_HIGH VDD_LOW VCOMP VBURH VBURL GATE Figure 1. PWM Quadruple Mode Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 September 2012 is a registered trademark of Richtek Technology Corporation. www.richtek.com 11 R7735 VDD Holdup Mode Start-up Circuit Under light load or load transient moment, feedback signal will drop and touch VBURL. Then PWM signal will be blanked and system ceases to switch. VDD could drop down to turn off threshold voltage. To avoid this, when VDD drops to a setting threshold, 10V, the hysteresis comparator will bypass PWM and burst mode loop and forces switching at a very low level to supply energy to VDD pin. VDD holdup mode was also improved to hold up VDD by less switching cycles. This mode is very useful in reducing start-up resistor loss while still get start-up time in spec. It's not likely for VDD to touch UVLO turn off threshold during any light load condition. This will also makes bias winding design and transient design easier. To minimize power loss, it's recommended that the startup current is from bleeding resistor. It's not only good for power saving but also could reset latch mode protection quickly. Figure 3 shows IDD_Avg vs. RBleeding curve. User can apply this curve to design the adequate bleeding resistor. Furthermore, VDD holdup mode is only designed to prevent VDD from touching turn off threshold voltage under light load or load transient moment. Relative to burst mode, switching loss will increase on the system at VDD holdup mode, so it is highly recommended that the system should avoid operating at this mode during light load or no load condition, normally. Gate Driver A totem pole gate driver is fine tuned to meet both EMI and efficiency requirement in low power application. An internal pull low circuit is activated after pretty low VDD to prevent external MOSFET from accidentally turning on during UVLO. Oscillator To guarantee precise frequency, it's trimmed to 5% tolerance. It also generates slope compensation saw-tooth, 75% maximum duty cycle pulse and overload protection slope. It can typically operate at built-in 65kHz center frequency and features frequency jittering function. Its jittering depth is 6% with about 4ms envelope frequency at 65kHz. IDD_Avg vs. RBleeding Curve 30 28 26 RBleeding I DD_Avg (μA) 24 22 IDD_Avg RBleeding 20 18 90Vac 85Vac 80Vac 16 14 VDD 12 10 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 RBleeding Curve (MΩ) Figure 3. IDD_Avg vs. RBleeding Curve Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 12 is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 Tight Current Limit Tolerance IBIAS - Deglitch 30µs Auto Recovery Deglitch 50µs Latch PRO + VH_TH - PRO Pin Application VL_TH + Since R7735 is the successor of R7732/3, its current limit setting is completely the same as R7732/3. Generally, the saw current limit applied to low cost Flyback controller because of simple design. However, saw current limit is hard to test in mass production. Therefore, it's generally "guaranteed by design". The variation of process and package will make its tolerance wider. It will lead to 20% to 30% variation when doing OLP test at certain line voltage. This will cause yield loss in power supply mass production. Through well foundry control, design and test / trim mode in final test, R7735 current limit tolerance is tight enough to make design easier. VPRO Auto Recovery / Latch VH_TH Normal Operating VL_TH Auto Recovery / Latch Figure 4. PRO Pin Diagram R7735 features a PRO pin, as shown in Figure 4, and it can be applied for external arbitrary OVP or OTP (ex : VDD Figure 5 to Figure 8). If the voltage of PRO pin is greater than pull-low threshold VL_TH, the controller is enabled and switching will occur. If the voltage of PRO pin falls below pull-low threshold or rises to pull-high threshold VH_TH, the controller will be shut down and cease to switch after deglitch delay. PRO pin is built in 1.5V internally, so leave PRO pin open if you don't need this function. If designer needs to apply a bypass capacitor on PRO pin, it should not be more than 1nF. The internal bias current of PRO pin is 100μA (typ.). R7735 has internal OVP. For arbitrary OVP or OTP applications which behave as auto recovery or latch, it can get these by PRO pin. For PRO pin pulling high function applications, the voltage of PRO pin must rise above VH_TH (The supply current of PRO pin must be greater than 1.4mA and be limited below 5mA.). When IC enters latch mode, the IC maximum operating current is 8μA (100°C), and it will be release until VDD is fallen to VTH_OFF. PRO pin is guaranteed that below: If the voltage of PRO pin reaches 4.1V or falls below 0.47V, the system will be protected. Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 September 2012 PRO (Option) VDD OVP : VDD > VR + VZ + 3.8V Figure 5. For VDD OVP Only PRO (Option) NTC Figure 6. For OTP Only is a registered trademark of Richtek Technology Corporation. www.richtek.com 13 R7735 VDD PRO ` Long time cycle-by-cycle current limit will lead to system thermal stress. To further protect system, system will be shut down after 56ms (R7735A: 28ms; R7735H: 36ms). (Option) Through our proprietary prolong turn off period during hiccup(R7735A: latch), the power loss and thermal during OLP will be averaged to an acceptable level over the ON/OFF cycle of the IC. This will last until fault is removed. Figure 7. For VDD OVP PRO Vo+ ` ` During initial power on, especially at high line, current spike is kind of unlimited by current limit. Therefore, besides cycle-by-cycle current limiting, R7735 still provides soft start function. It effectively suppresses the stat-up current spike. The typical soft start duration is about 40 clock cycles. This will provide more reliable operation and possibility to use smaller current rating power MOSFET. ` ` Cycle-by-Cycle Current Limit This is a basic but very useful function and it can be implemented easily in current mode controller. Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 14 Over Voltage Protection Output voltage can be roughly sensed by VDD pin. If the sensed voltage reaches 27V threshold, system will be shut down and hiccup after 20μs deglitch delay for R7735G/R/H or latch after 70μs deglitch delay for R7735L/A. This will last until fault is removed. ` Feedback Open and Opto-Coupler Short This will trigger OVP or OLP. It depends on which one occurs first. Protection R7735 provide fruitful protection functions that intend to protect system from being damaged. All the protection functions can be listed as below: CS Pin Open Protection When CS pin is opened, the system will be shut down after couples of cycle. It could pass CS pin open test easier. Figure 8. For VOUT OVP Soft-Start Brownout Protection During heavy load, this will trigger 56ms(R7735A: 28ms; R7735H: 36ms) protection and shut down the system. If it is in light load condition, system will be shut down after VDD is running low and triggers UVLO. (Option) (Option) Over Load Protection ` Secondary Rectifier Short Protection As shown in Figure 9. The current spike during secondary rectifier short test is extremely high because of the saturated main transformer. Meanwhile, the transformer acts like a leakage inductance. During high line, the current in power MOSFET is sometimes too high to wait for OLP delay time. To offer better and easier protection design, R7735 shut down the controller after couples of cycles before fuse is blown up. is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 Thermal Considerations Secondary Rectifier Short Zoom In R7735G/R/L/H VDD VCOMP For continuous operation, do not exceed absolute maximum junction temperature. The maximum power dissipation depends on the thermal resistance of the IC package, PCB layout, rate of surrounding airflow, and difference between junction and ambient temperature. The maximum power dissipation can be calculated by the following formula : PD(MAX) = (TJ(MAX) − TA) / θJA VCS Figure 9. Secondary Rectifier Short Protection Negative Voltage Spike on Each Pin Negative voltage (< -0.3V) on each pin will cause substrate injection. It leads to controller damage or circuit false trigger. Generally, it happens at CS pin due to negative spike because of improper layout or inductive current sense resistor. Therefore, it is highly recommended to add a R-C filter to avoid CS pin damage, as shown in Figure 10. Proper layout and careful circuit design should be done to guarantee yield rate in mass production. For recommended operating condition specifications, the maximum junction temperature is 125°C. The junction to ambient thermal resistance, θJA, is layout dependent. For SOT-23-6 packages, the thermal resistance, θJA, is 250°C/ W on a standard JEDEC 51-3 single-layer thermal test board. For DIP-8 packages, the thermal resistance, θJA, is 140°C/W on a standard JEDEC 51-3 single-layer thermal test board. The maximum power dissipation at TA = 25°C can be calculated by the following formula : PD(MAX) = (125°C − 25°C) / (250°C/W) = 0.400W for SOT-23-6 package PD(MAX) = (125°C − 25°C) / (140°C/W) = 0.714W for DIP-8 package AC Mains (90V to 265V) The maximum power dissipation depends on the operating ambient temperature for fixed T J(MAX) and thermal resistance, θJA. The derating curves in Figure 11 allow the designer to see the effect of rising ambient temperature on the maximum power dissipation. 3 PRO 2 NTC where TJ(MAX) is the maximum junction temperature, TA is the ambient temperature, and θJA is the junction to ambient thermal resistance. 5 VDD GATE R7735 COMP CS 6 4 GND 1 R-C Filter Figure 10. R-C Filter on CS Pin Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 September 2012 is a registered trademark of Richtek Technology Corporation. www.richtek.com 15 R7735 Maximum Power Dissipation (W) 0.8 0.7 DIP-8 0.6 ` 0.5 0.4 SOT-23-6 0.3 The path(2) from RCD snubber circuit to MOSFET is also a high switching loop, too. Keep it as small as possible. ` It is good for reducing noise, output ripple and EMI issue 0.2 0.1 0.0 0 25 50 75 100 125 Ambient Temperature (°C) Figure 11.Derating Curve of Maximum Power Dissipation to separate ground traces of bulk capacitor(a), MOSFET(b), auxiliary winding(c) and IC control circuit (d). Finally, connect them together on bulk capacitor ground(a). The areas of these ground traces should be kept large. ` Placing bypass capacitor for abating noise on IC is highly recommended. The bypass capacitor should be placed as close to controller as possible. Layout Consideration A proper PCB layout can abate unknown noise interference and EMI issue in the switching power supply. Please refer to the guidelines when you want to design PCB layout for switching power supply: ` to decrease noise coupling and kept a space to other low voltage traces, such as IC control circuit paths, especially. Single-Layer PCB The current path (1) from bulk capacitor, transformer, MOSFET, Rcs return to bulk capacitor is a huge high frequency current loop. It must be as short as possible ` In order to minimize reflected trace inductance and EMI, it is minimized the area of the loop connecting the secondary winding, the output diode, and the output filter capacitor. In addition, apply sufficient copper area at the anode and cathode terminal of the diode for heatsinking. Apply a larger area at the quiet cathode terminal. A large anode area can increase high-frequency radiated EMI. CBULK AC Mains (90V to 265V) (2) (a) 3 PRO 2 NTC 5 VDD CBULK Ground (a) GATE R7735 COMP CS 6 4 (c) (1) Trace IC Ground (d) Trace Auxiliary Ground (c) Trace MOSFET Ground (b) GND 1 (d) (b) Figure 12. PCB Layout Guide Copyright © 2012 Richtek Technology Corporation. All rights reserved. www.richtek.com 16 is a registered trademark of Richtek Technology Corporation. R7735-03 September 2012 R7735 Outline Dimension H D L C B b A A1 e Symbol Dimensions In Millimeters Dimensions In Inches Min Max Min Max A 0.889 1.295 0.031 0.051 A1 0.000 0.152 0.000 0.006 B 1.397 1.803 0.055 0.071 b 0.250 0.560 0.010 0.022 C 2.591 2.997 0.102 0.118 D 2.692 3.099 0.106 0.122 e 0.838 1.041 0.033 0.041 H 0.080 0.254 0.003 0.010 L 0.300 0.610 0.012 0.024 SOT-23-6 Surface Mount Package Copyright © 2012 Richtek Technology Corporation. All rights reserved. R7735-03 September 2012 is a registered trademark of Richtek Technology Corporation. www.richtek.com 17 R7735 Dimensions In Millimeters Dimensions In Inches Symbol Min Max Min Max A 3.700 4.320 0.146 0.170 A1 0.381 0.710 0.015 0.028 A2 3.200 3.600 0.126 0.142 b 0.360 0.560 0.014 0.022 b1 1.143 1.778 0.045 0.070 D 9.050 9.550 0.356 0.376 E 6.200 6.600 0.244 0.260 E1 7.620 8.255 0.300 0.325 e L 2.540 3.000 0.100 3.600 0.118 0.142 8-Lead DIP Plastic Package Richtek Technology Corporation 5F, No. 20, Taiyuen Street, Chupei City Hsinchu, Taiwan, R.O.C. Tel: (8863)5526789 Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries. www.richtek.com 18 R7735-03 September 2012 www.s-manuals.com
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